APV Floating Ball Valve Small Bore Catalogue

BALL VALVES - FLOATING SMALL BORE

ISO 10497, API 607 Firesafe Certified www.australianpipelinevalve.com.au

QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority.

Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern.

Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au

www.australianpipelinevalve.com.au

AU S T R A L I A N P I P E L I N E VA LV E CONTENTS Firesafe Certificates

4

1 Piece Body FS900 Series Class 800

7

2 Piece Body FS660 Series 1000 PSI

8

2 Piece Body FS660 Class 800 & 900

9

2 Piece Body FS660 Series Class 600 & 800

10

2 Piece Body FS660 Series Class 900 & 1500

11

2 Piece Body FS660 Series 3000 & 6000 PSI

12

2 Piece Body FS660 Series Extended Ends

13

2 Piece Body FS660 Series A72-100-AF26

15

1 Piece Body FS660 Series 10,000 PSI

16

2 Piece Body FS660-SKF Series Oilpatch 2000 - 3000 PSI

17

2 Piece Body 326-FUS Series Oilpatch 2000 - 5000 PSI

18

3 Piece Body BV100 Series Class 800 - 2500 PSI

19

3 Piece Body BV100 Series Class 3000 - 7500 PSI

23

BV100-MS Series - Model KI-L830 - 2000 PSI

25

Double Block & Bleed DB300 Series

27

Deadman Spring Return Ball Valve

29

Part Number System

31

Technical Risk / Liability

32

© Copyright Australian Pipeline Valve 1990 - 2025 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve.

Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

AU S T R A L I A N P I P E L I N E VA LV E

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES Australian Pipeline Valve is one of a small number of companies in the world to hold firesafe certification to the latest 5th & 6th edition of API 607 as well as the latest edition of API 6FA.

API 6FA, API 607 6th Edition ISO 10497 Firesafe Certified

4

AU S T R A L I A N P I P E L I N E VA LV E

AS 4617, AS 4629

ISO 15848-1 Class C02 Fugitive Emission Certified

CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

Folder:

A0221025

Report:

16-YYYY-2

Date:

02 April 2016

Det Norske Veritas

INSPECTION REPORT This is to certify that at the request of the Australian Pipeline Valve, 9-15 Boolcunda Road, Salisbury Plain, Australia, the undersigned Surveyor to this Society did attend the Yarmouth Research and Technology facility, North Yarmouth, ME, USA on 8 January, 27-28 January, 27-28 Feburuary, 20 March and 23 July 2015 in order to witness Cycling Endurance Simulated Testing in accordance with ISO 15848-1, Second Edition requirements on the following two (2) valve and Actuator:

3” ANSI Class 150 Model SLFSBV01 C/W JA Series RF Valve Torqturn Actuator 2” ANSI Class 800 Model BV100 C/W JC Series Torqturn Actuator

Attached is the Yarmouth Research and Technology Valve and Actuator Endurance Cycle Test Certificate, dated July 2015 and duly endorsed by the witnessing Surveyor.

For Det Norske Veritas (USA), Inc.

David Reznik

Det Norske Veritas AS, Veritasveien 1, NO-1322 Hovik, Norway, Telephone: +47 67 57 99 00, Telefax: +47 67 57 99 11, Org. No. NO 945 748 931 MVA Form No.: 40.91a

Issue: January 2008

AU S T R A L I A N P I P E L I N E VA LV E

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

6

AU S T R A L I A N P I P E L I N E VA LV E

FS900 SERIES

FS900 UNIBODY CLASS 800 SERIES BALL VALVE FEATURES

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

MATERIALS LIST

• 2000psi CWP. • Single Piece design.

• Reinforced TFE seats and stuffing box ring.

• NACE MR-01-75 available.

• Compact.

• Firesafe Certified API 607 5th edition.

• Reinforced TFE seats increase durability.

• Separating packing nut and handle nut ensures NO STEM LEAKAGE even when the handle is removed.

• Belleville washer assures leak-free seal on cool-down & as packing wears.

• Bottom-loaded blow-out proof stem.

• Basic design complied with ANSI B16.34 and MSS SP-110.

• NPT threaded ends complied with ANSI B 1.20.1.

• BSP threaded ends complied with BS21.

• Graphite gasket & stem packing prevent post-fire external leakage.

• Post-fire metal-to-metal seal prevents internal leakage after fire.

• Tested according to MSS SP-110/API 598.

• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.

No.

Stainless

Carbon Steel

1

Body

Parts

ASTM A351-CF8M/316

ASTM A216-WCB/A105

2

Retainer Nut

ASTM A351-CF8M/316

ASTM A216-WCB/A108

3

Gasket

Graphite

Graphite

4

Seat Retainer

ASTM A351-CF8M/316

ASTM A216-WCB/A108

5

Ball

ASTM A351-CF8M/316

ASTM A351-CF8M/316

6

Seat

Reinforced TFE

Reinforced TFE

7

Thrust Washer

PTFE

PTFE

8

Stem Packing

Graphite

Graphite

9

Gland

AISI 304/316

AISI 304/316

10

Stem

ASTM A276-316

ASTM A276-304

11

Belleville Washer

AISI 301

AISI 301

12

Packing Nut

AISI 304

AISI 304

13

Handle Cover

PVC

PVC

14

Handle

AISI 304

Zinc Plated Steel

15

Handle Nut

AISI 304

AISI 304

16

Anti-Static Device

AISI 304

AISI 304

W

P-T RATINGS T PTFE

B

R R-PTFE 172.4

OPTIONS

103.4

1500

R

T 1000

68.9

500

34.4

0

0.0

L Locking Device M Tapped Mounting Pad V Vented Ball

A 12

14

4

3

2

1

13

15

11 9

H

137.9

10 8 ØD

1/4”-2”

2000

WORKING PRESSURE IN BAR

WORKING PRESSURE IN PSIG

2500

7 16

-38 0 100 (-34) (-18) (38)

200 300 400 500°F (93) (149) (204) (260°C)

6

L

5

Pressure Equalisation Hole

SERVICE TEMPERATURE

DIMENSIONS

M

Weight

in

Size mm

in

øD mm

in

L mm

in

A mm

in

B mm

in

H mm

in

W mm

(OPTION)

(Kg)

1/4”

8

0.36

9.2

2.64

67

0.50

12.7

1.12

28.5

1.81

46

4.33

110

10-24UNC

0.3

3/8”

10

0.36

9.2

2.64

67

0.50

12.7

1.12

28.5

1.81

46

4.33

110

10-24UNC

0.3

1/2”

15

0.36

9.2

2.64

67

0.50

12.7

1.12

28.5

1.81

46

4.37

110

10-24UNC

0.3

3/4”

20

0.49

12.5

2.80

71

0.50

12.7

1.12

28.5

1.97

50

4.37

110

10-24UNC

0.4

1”

25

0.63

16

3.31

84

0.87

22.1

1.37

34.8

2.36

60

5.51

140

10-24UNC

0.7

1-1/4”

32

0.79

20

3.70

94

0.87

22.1

1.37

34.8

2.56

65

5.55

141

10-24UNC

1.1

1-1/2”

40

0.96

24.5

3.94

100

0.93

23.6

1.50

38.1

2.83

72

6.3

160

1/4-20UNC

1.3

2”

50

1.26

32

4.65

118

0.93

23.6

1.50

38.1

3.07

78

6.3

160

1/4-20UNC

2.0

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

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FS660 SERIES

2 PIECE BODY 1000 PSI FS660 SERIES BALL VALVE FEATURES • 1000 PSI CWP • Reinforced TFE seats increase durability. Adjustable packing gland.

• Bottom-loaded blow-out proof stem.

• Low operating torque to reduce automation costs.

• Optional mounting pad complies with ISO 5211 for ease and interchangeability of actuation.

• Basic design complies with ANSI B16.34 & MSS SP-110.

• NPT threaded ends complies with ANSI B 1.20.1.

• BSP threaded ends complies with BS21 (ISO 7-1 RC).

Buttweld ends also available.

• Graphite gasket & stem packing prevent post-fire external leakage.

• Tested according to MSS SP-110/API 598.

W Optional Mount Pad

M

14

12 9

10

13

11 ØA

8

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

MATERIALS LIST No.

Parts

Stainless

Carbon Steel

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Body End Cap Seat Ball Gasket Thrust Washer Stem Packing Stem Gland Spring Washer Handle Nut Handle Handle Cover Stop Screw Anti-Static Device Stem O-Ring

ASTM A351 CF8M ASTM A351 CF8M PTFE/RPTFE ASTM A351 CF8M/316 Graphite PTFE Graphite ASTM A276-316 AISI 304 AISI 304 AISI 304 AISI 304 PVC AISI 304 AISI 304 Viton

ASTM A216-WCB ASTM A216-WCB PTFE/RPTFE ASTM A351 CF8M/316 Graphite PTFE Graphite ASTM A276-304 AISI 304 AISI 304 AISI 304 Zinc Plated Steel PVC AISI 304 AISI 304 Viton

H

B

7

6 5 15

Buttweld Ends

ØD

4

OPTIONS

1

Pressure Equalisation Hole

L V P

Locking Device Vented Ball Equipped with Pneumatic Actuator M Mounting Pad

Post-fire metal to metal seal

DIMENSIONS Size in mm 1/4 8 3/8 10 1/2 15 3/4 20 1 25 1-1/4 32 1-1/2 40 2 50 2-1/2 65 3 80 4 100

ØD mm 11.6 12.7 15 20 25.4 32 38 50 65 80 100

L mm 54 60 63 73 85 97/102 108/115 124/134 163/168 185/191 231/260

I mm

K mm

ØG mm

5 6 8 8 8 8 12 12 *

12 13.5 18 18 18 18 29 29 *

36 36 42 42 50 50 70 70 *

H mm 50 50 62 68 80 86 86 95 132 143 180

W mm 96 96 100 121 153 153 180 180 265 265 *

M mm

M5 M5 M5 M5 M6 M6 M8 M8 *

P-T RATINGS T PTFE R R-PTFE 1500 WORKING PRESSURE IN PSIG

2

L

1000

103.4

⁄4”-4”

1

68.9

T 500

34.4

0

0.0

-38 0 100 (-34) (-18) (38)

200 300 400 500°F (93) (149) (204) (260°C)

SERVICE TEMPERATURE

* For 4” refer to separate drawing

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

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AU S T R A L I A N P I P E L I N E VA LV E

R

WORKING PRESSURE IN BAR

3

FS660 SERIES

2 PIECE BODY CLASS 800/900 FS660 SERIES BALL VALVE FEATURES

• 2000 psi CWP (800 Class) with RPTFE seats. (Up to 50NB) • 2220 psi CWP (900 Class) with Delrin/RPTFE seats. (Up to 50NB) • 1500 psi CWP 65NB to 100NB (seal welded body) with Delrin or RPTFE seat.

API 6FA, API 607 5th Edition • Reinforced TFE seats increase durability.

ISO 10497 Firesafe Certified • Adjustable packing gland.

• Bottom-loaded blow-out proof stem.

MATERIALS LIST • Low operating torque to reduce automation costs.

No. Parts • Optional mounting pad complies with ISO 5211 for 1 Body ease and interchangeability of actuation.

2 End Cap • Basic design complies with ANSI B16.34 & MSS SP-110.

3 Seat • NPT threaded ends complies with ANSI B 1.20.1.

4 Ball • BSP threaded ends complies with BS21 (ISO 7-1 RC).

5 Gasket • Graphite gasket & stem packing prevent post-fire external leakage.

6 Thrust Washer • Tested according to MSS SP-110/API 598.

7 Stem Packing • Ball includes Pressure Equalisation Hole to prevent trapped 8 Stem pressure in body cavity which prevents seat damage due to 9 Gland 10 Spring Washer thermal cycling.

11 12 13 14 15 16

Optional Mount Pad

M

14

Handle Nut Handle Handle Cover Stop Screw Anti-Static Stem O-Ring

P-T RATINGS

OPTIONS 12 9

10

K V

13

11

Carbon Steel ASTM A216-WCB/A105 ASTM A216-WCB/A105 RPTFE / Delrin ASTM A351-CF8M/316 Graphite PTFE Graphite ASTM A276-304 AISI 304 AISI 304 AISI 304 Zinc Plated Steel PVC AISI 304 AISI 304 Viton

R R-PTFE D DELRIN

Locking Device Vented Ball

172.4

2500 2200

ØA

⁄4”-2”

1

D R

⁄4”-2”

1

WORKING PRESSURE IN PSIG

8

B

7

H

6 16

5

Buttweld Ends

ØD

15 4

W

2000

1500

137.9

21⁄2”- 3” RB

103.4

D R R

1000

D

500

M

68.9

WORKING PRESSURE IN BAR

W

Stainless ASTM A351-CF8M/316 ASTM A351-CF8M/316 RPTFE / Delrin ASTM A351-CF8M/316 Graphite PTFE Graphite ASTM A276-316 AISI 304 AISI 304 AISI 304 AISI 304 PVC AISI 304 AISI 304 Viton

34.4

3 L

2

0 Pressure Equalisation Hole

1

Post-fire metal to metal seal

Option:- Seal welded body version also available

DIMENSIONS Size in 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” x 1-1/2” 2” 2-1/2” 3” x 2-1/2”

ØD mm 8 10 15 20 25 32 40 50 x 40 50 65 80 x 65

in 0.43 0.49 0.59 0.79 1.00 1.26 1.50 1.50 1.97 2.56 2.56

L mm 11 12.5 15 20 25.4 32 38 38 50 65 65

in 2.12/2.32 2.36/2.40 2.40/2.52 2.87/3.11 3.35/4.53 3.78/4.49 4.29/4.53 5.11/5.28 6.61/7.28 7.28/8.66

-38 0 100 (-34) (-18) (38)

ØJ mm 54/58 58/61 61/64 73/79 85/115 96/114 109/115 130/134 168/185 185/220

in 0.31 0.31 0.31 0.39 0.47 0.47 0.55 0.55 0.55 0.79 -

K mm 8 8 8 10 12 12 14 14 14 20 -

in 0.59 0.59 0.47 0.53 0.71 0.71 0.71 0.71 0.71 1.14 1.14

SERVICE TEMPERATURE

ØG*2 mm 8 8 12 13.5 18 18 18 18 18 29 29

0.0 200 300 400 500°F (93) (149) (204) (260°C)

in 1.42 1.42 1.65 1.65 1.97 1.97 1.97 2.76 -

mm 36 36 42 42 50 50 50 70 -

H in 2.13 2.13 2.44 2.68 3.15 3.39 3.39 3.39 3.74 5.20 7.24

W mm 54 54 62 68 80 86 86 86 95 132 184

in 4.7 4.7 3.94 4.76 6.02 6.02 7.09 7.09 7.09 10.43 13.78

M mm 120 120 100 121 153 153 180 180 180 265 350

mm M5 M5 M5 M5 M5 M5 M6 M6 M6 M8 -

* 2 1/2” to 3” see separate drawing and separate pressure/temperature chart. *2 Mount pad is optional and dimensions can vary.

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

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FS660 SERIES

2 PIECE BODY CLASS 600/800 HIGH CYCLE FS660 DIRECT MOUNT BALL VALVE FEATURES

MATERIALS LIST

• 2000PSI (13790 kPa) 8~25NB. 1500PSI (10342 kPa) 32~80NB. • Full Port DN 8NB~80NB (1/4”- 3”).

• Longlife for Actuated Valve Applications.

• Belleville Washer Set for Automatic Compression of Stem Sealing.

• Blow-Out Proof Stem.

• Graphite Gasket & Stem Packing Prevents Post-fire External Leakage.

• Tested according to API 598.

• Direct Mount Pad (ISO 5211).

• TA Luft Fugitive Emission Compliant.

• Precision Investment Heavy 2 Piece Cast Body.

• Available in Carbon Steel or Stainless Steel.

• Casting Approved by TUV AD 2000-Merkblatt W0.

• Various End Connections Available (NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.).

• Basic design complies with ANSI B16.34 & MSS SP-110.

• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.

No.

18 17

Quantity

Material

1

Body

Part Name

1

WCB/CF8M

2

End Cap

1

WCB/CF8M

3

Ball

1

316/CF8M

4

Ball Seat

2

PTFE/TFM1600/TFM4215 SUS316

5

Stem

1

6

Antistatic Device

1

SUS316

7

Body Gasket

1

PTFE/TFM1600/Graphite* PTFE/TFM1600/RTFE

8

Taperseal Stem Seal

1

9

O-Ring

1

FKM

10

Stem Packing Set

2 or 4

PTFE V- Rings or Graphite*

11

Bushing

2

50% SS+50% PTFE

12

Gland

1

SUS316

13

Belleville Washers

2

SUS301

14

Stem Nut

1

A194-8

15

Stop-Lock Cap

1

SUS304

16

Handle Gland

1

SUS304

17

Handle Nut

1

A194-8

18

Lock Device

1

SUS304

19

Handle

1

SUS304

20

Handle Sleeve

1

Vinyl Plastic

21

Stop Bolt

1

A2-70/SUS304

22

Stop Nut

1

A2-70/SUS304

*Firesafe version

Direct Mount Pad 20

19 API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

16 15

Seat

14 13

9

21

12 11

X

J

8

h

10 22

Buttweld Ends 4

5 4

P-T RATINGS

WORKING PRESSURE IN PSIG

1750 1500

750 500 250

2000psi

2000p

1 ⁄4”- 3” 1

F

1250 1000

P

⁄4”- 3”

1

H

137.9

WCB Bo

si CF8

dy

M Bod

y 103.4

1500psi W CB Body 1500psi C F8M Body 68.9

F

P

34.4

Saturated Steam 0 0.0 -38 0 100 200 300 400 500°F (-34) (-18) (38) (93) (149) (204) (260°C)

WORKING PRESSURE IN BAR

⁄4”- 1”

2

A

L1

3

H TFM1600 F TFM4215 P PEEK 1

7

H

1

Full Bore: 2000 PSI (8~25NB) 1500 PSI (32~80NB)

2000

Y

Post-fire metal to metal seal

6

L

DIMENSIONS & TORQUE Size A h H L L1 J X Y

(MM & NM)

8

10

15

20

25

1/4” 10.6 9.0 43.1 62 29.0 9 147 74

3/8” 12.7 9.0 43.1 62 29.0 9 147 74

1/2” 15.0 9.0 43.1 75 34.5 9 147 74

3/4” 20.0 9.0 50.7 80 37.0 9 147 82

1” 1-1/4” 1-1/2” 25.0 32.0 38.0 11.0 11.0 14.0 58.5 63.0 73.5 90 110 120 45.0 51.0 60.0 11 11 14 177 177 197 90 94 107

32

40

Torque Nm 7 8 8 9 16 26 37 SERVICE TEMPERATURE This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

10

AU S T R A L I A N P I P E L I N E VA LV E

50

65

80

2” 2-1/2” 3” 50.0 63.5 76.0 14.0 17.0 17.0 83.0 102.3 110.7 140 185 205 70.0 92.5 102.5 14 17 17 197 267 267 117 151 160 55

85

146

FS660 SERIES

2 PIECE BODY CLASS 900 & 1500 FS660 SERIES BALL VALVE FEATURES • ANSI 900 (2200psi) and ANSI 1500 (3700psi) • API 3000 also available.

• Graphite stem packing.

• Blow-out-proof stem design.

• RTFE and Devlon seats.

• Bolted adjustable packing gland.

• Heavy duty handles.

• Reg. Port and Full Port available.

• NACE MR-01-75 can be supplied.

• Fire safe design API 607 & API 6FA. • Locking Kits available • Heavy construction.

• Enlarged bottom-loaded blow-out proof stem.

• Special design of gasket ensures NO LEAKAGE between body & cap.

• Basic design complies with ANSI B16.34 and MSS SP-110.

• NPT threaded ends complies with ANSI B1.20.1.

• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

CLASS 900 - 2220 PSI WOG Max Working pressure: 153 bar a 38ºC - 2220 psi @ 100ºF seat RPTFE/Delrin CLASS 1500 - 3700 PSI WOG Max Working pressure: 255 bar a 38ºC - 3700 psi @ 100ºF Seat Nylon/Delrin API 3000 - 3000 PSI WOG Max Working pressure: 210 bar a 38ºC - 3000 psi @ 100ºF Seat Nylon/Delrin Other special materials are available for seats: PTFE + 316; Carbon Graphite; Vespel, Delrin, PEEK Technical information upon request.

STANDARD EXECUTION

W

• Fire safe.

• Threaded ends: ANSI B1.20.1 - API 6A / UNI ISO 7.1.

• Extended Socket Weld - Butt weld ends also available.

• Materials: A105 / WCB - AISI 304/L - AISI 316/L. • Gaskets: PTFE, Graphite • Identification: Valve size - Rating - Material 10

MATERIALS LIST Description

Stainless Steel

Carbon Steel

1

Body

ASTM A351 CF8M

ASTM A216 WCB

2

Body Cap

ASTM A351 CF8M

3

Seat

4

Ball

5

Body Gasket

Graphite

5A

Body O-Ring

Viton

6-2

ASTM A351 CF8M/316

Thrust Washer

5A

PTFE

4

Stem Packing

Graphite

9

Gland

AISI 304

10

Handle

AISI 304

11

Spring Washer

AISI 304

12

Handle Nut

AISI 304

13

Sleeve

ASTM A276 316 3 2

L

1

D DELRIN

Vinyl Plastisol

14

Anti-Static Device

AISI 304

15

Stem O-Ring

Viton

L IN 2.72 3.48 4.02 4.55 4.88 5.87

H MM 69.0 88.5 102.0 115.5 124.0 149.0

IN 2.64 2.91 3.15 3.39 4.76 4.96

W MM IN MM 67 4.80 122 74 5.83 148 80 6.61 168 86 121 10.23 260 125

PEEK 275.8

1

⁄2”-2”

D

21⁄2”

D

3”

D

3000

ØD IN MM 0.50 12.7 0.75 19.0 1.00 25.4 1.26 32.0 1.50 38.0 1.75 44.5

P

4000

DIMENSIONS Size IN DN 1/2” 15 3/4” 20 1” 25 11/4” 32 11/2” 40 2” 50

15

5

Graphite

8

12

7

14

Stem

11

6

ASTM A351 CF8M/316

7

9

ØD

6-1

ASTM A216 WCB Delrin

8

H

No.

13

Weights KG 0.7 1.1 1.7 2.4 3.8 5.9

2000

⁄2”-2”

1

P

206.8

137.9

1000

68.9

0 -38 (-34)

0.0 0 (-18)

100 (38)

200 (93)

300 (149)

400 (204)

500°F (260°C)

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

11

FS660 SERIES

2 PIECE BODY CLASS 3000 & 6000 PSI FS660 SERIES BALL VALVE W M

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

MATERIALS LIST 9

11

13

12

No. 1 2 3 4 5-1 5-2 6 6A 7 8 9 10 11 12 13 14 15

14

8 7 H

6 6A 5

ØD

15 4 3 L 2 Pressure Equalisation Hole

1

Part Name Body Body Cap Seat Ball

Carbon Steel ASTM A216 WCB ASTM A216 WCB

Delrin ASTM A351 CF8M PTFE Graphite Graphite Viton ASTM A276 316 Graphite AISI 304 PTFE AISI 304 AISI 304 AISI 304 Vinyl Plastisol AISI 304

Thrust Washer Body Gasket Body O-Ring Stem Stem Seal Gland Gland Packing Spring Washer Handle Nut Handle Sleeve Anti-Static Device

Other special materials are available for seats: PTFE + 316; Carbon Graphite; Vespel, Delrin, PEEK Technical information upon request.

FEATURES

Test Pressure 8NB - 50NB (1/4” ~ 2”)

• Two Piece Body Screwed Ends • Investment Cast Body • Blow Out Proof Stem / Floating Ball • Fire-Safe API 607 5th Edition, API 6FA 3rd Edition • Adjustable Packing Gland • Standard Locking Handle • Actuator Mounting Pad • Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling • Threads conform to ANSI B1.20.1, BS21, DIN259/2999 • Mount Pad

Shell Test

6600PSI

LPC Test

80 - 100PSI

D DELRIN N NYLON

P PEEK 482.7

WORKING PRESSURE IN PSIG

7000

CLASS 2500 - 6000 PSI WOG Max Working pressure: 413 bar @ 38ºC - 6000 psi @ 100ºF Seat Nylon / Delrin

6000 1

⁄4”-2”

1

310.3

P

3000 1

⁄4”-2”

206.8

N

103.4

1500 0 -38 0 100 (-34) (-18) (38)

0.0 200 300 400 500°F (93) (149) (204) (260°C)

SERVICE TEMPERATURE

Size

ØD

L

IN 0.25 0.50 0.50 0.75 1.00

MM 6.4 12.7 12.7 19.1 25.4

1.50

38.1

IN 3.00 4.00 4.00 4.25 4.5

H MM 76.2 101.6 101.6 108.0 114.3

5.25

133.4

6.25

158.8

W

ISO 5211

M

IN

MM

IN

MM

1.92

48.8

5.00

127.0

F03

2.56 3.45

65.0 87.6

5.83 8.10

148.1 205.7

F04 F05

3xM6

4.13

104.9

10.00

254.0

F07

3xM8

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

12

413.7

⁄4”-2”

D

4500

DIMENSIONS DN 8 10 15 20 25 32 40 50

9000PSI

HPC Test

P-T RATINGS

API 3000 - 3000 PSI WOG Max Working pressure: 207 bar @ 38ºC - 3000 psi @ 100ºF Seat Nylon / Delrin

IN 1/4” 3/8” 1/2” 3/4” 1” 11/4” 11/2” 2”

Stainless Steel ASTM A351 CF8M ASTM A351 CF8M

WORKING PRESSURE IN BAR

10

AU S T R A L I A N P I P E L I N E VA LV E

3xM5

FS660 SERIES

2 PIECE BODY EXTENDED ENDS FS660 SERIES BALL VALVE FIRESAFE CERTIFIED API 607 5TH EDITION AND API 6FA 3RD EDITION

ØD

H

W

L L1/L2

• Refer to non extended FS660 data sheet for main valve specification • Class 800, 1500, 2500 • Design and Manufacture per ANSI B16.34, BS5351, API 608 • Thread per ANSI B1.20.1 • Socket per ANSI B16.11 • Test and Inspection per API 598 Integral or weld-on extended ends

DIMENSIONS (MM) Size ØD L1* L2 H W Weight (Kg)

1/4” 6 170 60 135 0.9

3/8” 10 170 60 135 8/9

1/2” 15 170 70 135 1-1/9

3/4” 20 176 80 180 1-3/5

1” 25 196 90 180 2-2/7

1-1/4” 32 210 100 220 3

1-1/2” 40 226 115 220 5

2” 50 262 120 275 7

* Optional pup lengths available as per manufacturing drawing

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

13

FS660 SERIES

FS660 SERIES EXTENDED ENDS W

H

TYPE SOCKET WELD

TYPE THREADED

TYPE PLAIN

TYPE BUTT WELD

L2 Normal extended ends pattern L1 Special extra long pattern

END CONNECTION TYPES W

37°30”

H

V

L2 Threaded ANSI B1.20.1 or BSP

S Socket Weld ANSI B16.11

Integral Butt Weld sch. 40 sch. 80 to ANSI B16.25

Socket with nipple integral or weld-on available

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

14

AU S T R A L I A N P I P E L I N E VA LV E

FS660 SERIES

2 PIECE BODY 3000 PSI BALL VALVE FS660 SERIES - (FS660-72) - PN# A72-100-AF26 FEATURES • • • • • • • •

3,000 PSI cold, Non-shock Proven Design Full Port (2” size is full port to schedule 160) Nylon or Delrin seats, PTFE or graphite seals Heavy duty handle Stainless ball and stem 2 piece body Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.

Threaded ends NPT ANSI B 1.20.1 - API 6A

•

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

OPTIONS • • •

Padlocking device Steam trim BSPT BS21/ISO 7-1 ends

10

12

13

11

12

10

13

11

9

9

8

8

7

14

7

W

14

6

6

5

5

4

4

3

3 2

2

1

1

1/4” ~ 3/4”

1” ~ 2”

MATERIAL LIST Stainless Steel

P-T RATINGS

Carbon Steel

Body

ASTM A351-CF8M

ASTM A216-WCB/A108

2

End Cap

ASTM A351-CF8M

ASTM A216-WCCB/A108

3

Seat

NYLON / DELRIN

NYLON / DELRIN

4

Ball

ASTM A351-CF8M/316

ASTM A351-CF8/304

5

Gasket

PTFE / GRAPHITE / VITON

PTFE / GRAPHITE / VITON

6

Thrust Washer

PTFE

PTFE

7

Stem

ASTM A276-316

ASTM A276-304

8

Stem Packing

GRAPHITE

GRAPHITE

9

Belleville Washer

AISI 301

AISI 301

10

Handle

AISI 304

ZINC PLATED STEEL

11

Handle Washer

AISI 304

AISI 304

12

Anti-Vibration Nut

AISI 304

AISI 301

13

Handle Cover

PVC

PVC

14

Stem O-Ring

VITON

VITON

D DELRIN N NYLON 310.3

4500 3000 1

⁄4”-2”

206.8

N D

103.4

1500 0 -38 0 100 (-34) (-18) (38)

0.0 200 300 400 500°F (93) (149) (204) (260°C)

WORKING PRESSURE IN BAR

Parts

1

WORKING PRESSURE IN PSIG

No.

SERVICE TEMPERATURE

DIMENSIONS Size

ØD

INCH

MM

1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2”

8 10 15 20 25 32 40 50

L

H

W

X

INCH

MM

INCH

MM

INCH

MM

INCH

MM

INCH

MM

0.50

12.7

2.72

69.0

2.64

67.0

4.80

122.0

1.61

41.0

0.75 1.00 1.26 1.50 1.75

19.0 25.40 32.00 38.00 44.50

33.48 4.02 4.55 4.88 5.87

88.5 102.0 115.5 124.0 149.0

2.91 3.15 3.39 4.76 4.96

74.0 80.0 86.0 121.0 126.0

5.83

148.0

6.61

168.0

10.23

260.0

1.81 -

46.0 -

Cv*

16 33 47 81 105 275

* The Cv factor is the gallons of water per minute that the valve will pass with 1 PSI pressure drop. 2 1⁄2” & 3” 3000 psi also available.

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

15

FS660 SERIES

HEAVY DUTY FULL PORT BALL VALVE 10,000 PSI - FS660 SERIES - (FS660-2H-D-E) FEATURES •

Size Range DN15~25 (1/2”~1”)

•

Pressure Rating 10,000 PSI

•

End Connection Female pipe thread to NPT, DIN259/2999 or BSPT/BS21/ISO 7-1

•

Temperature Range -20°F to 428°F (-29°C to 220°C) with PEEK seats

MATERIAL LIST W

No.

Description

Stainless Steel Carbon Steel Qty.

1

Body

ASTM A276 316

ASTM A108

1

2

Body Cap

ASTM A276 316

ASTM A108

1

3

Seat

PEEK

2

4

Ball

ASTM A351 CF8M

1

5

Body Gasket

PTFE

1

6

Thrust Washer

PTFE

1

7

Stem

ASTM A276 316

1

8

8

Stem Packing

PTFE + Carbon

1

7

9

Gland

AISI 304

1

10

Gland Packing

PTFE

1

11

Spring Washer

AISI 304

1

12

Handle Nut

AISI 304

1

13

Handle

AISI 304

1

14

Sleeve

Vinyl Plastisol

1

4

15

Anti-Static Device

AISI 316

1

3

16

Body Cap O-Ring

Viton

1

2

17

Stop Pin

AISI 304

1

1

17

10

9

11

12

13

14

6

H

5 16

ØD

15

L

DIMENSIONS Size

16

ØD

L

H

W

IN

DN

IN

DN

IN

DN

IN

DN

IN

DN

1/2”

15

0.50

12.7

4.02

102

2.36

60

5.04

128

3/4”

20

0.75

19.1

4.25

108

2.68

68

5.91

150

1”

25

1.00

25.4

4.49

114

3.15

80

7.09

180

AU S T R A L I A N P I P E L I N E VA LV E

FS660 SERIES

OILPATCH BALL VALVE 2000 TO 3000 PSI FS660 (FS660-SKF) FEATURES • • • •

API 2000 to API 3000 Proven rugged design Firesafe design Emergency grease injection facility to stem

13

11

12 5

8

Style S-KF

9

10

4

2

1 1 3 1 6

PARTS LIST & MATERIALS Carbon Steel All SS Carbon Steel 316SS Carbon Steel 316SS 316 Stainless Steel 316 Stainless Steel Nylon Viton Nylon or PEEK

TOP VIEW 14

2” x 2”

mm

15 10

8 7

5

6

mm

inch

150.7 5.93

381

15

A (NB) mm inch 25.4 1 38.1 1.5 38.1 1.5 50.8 2 50.8 2 65 2.56 76.2 3 76.2 3 103.5 4.07

B 1

4

B mm 101.6 139.7 139.7 152.4 209.4 177.8 222.3 222.3 238.2

C inch 4 5.5 5.5 6 8.25 7 8.75 8.75 9.38

mm 79.7 140.8 140.8 152.1 152.1 167.5 1.75 1.75 200.5

D inch 3.14 5.54 5.54 5.9 5.9 6.59 6.89 6.89 7.89

mm 160 216 216 216 216 381 381 381 460

inch 6.3 8.5 8.5 8.5 8.5 15 15 15 18.11

† Red (2160 PSI) Size 2A

E

F

G

H

I

J

inch

mm inch mm inch mm inch mm inch mm inch mm inch

1”x 1”

43.3 1.703 19.9 0.783 15.88 0.625

9.5

0.374 30.5 1.201 10.5 0.413

2K 1-1/2”x1-1/2” 66.5 2.618 26.1 1.028 22.2 0.874 14.3 0.563 43.0 1.693 10.5 0.413 2B

2”x1-1/2”

66.5 2.618 26.1 1.028 22.2 0.874 14.3 0.563 43.0 1.693 10.5 0.413

2C

2”x2”

77.8 3.063 26.0 1.024 22.2 0.874 14.3 0.563 43.0 1.693 10.5 0.413

2D

3”x2”

77.8 3.063 26.0 1.024 22.2 0.874 14.3 0.563 43.0 1.693 10.5 0.413

2L

316SS 316SS

Colour

WCB Red

LCC

SS

Brown Black

-

Size

inch

PC-NV PCH-NV PCL-NB PCS-NV

2A

1”x 1”

2500

3000

2500

-

2K 1-1/2”x1-1/2” 2500

-

-

-

F 2

* 3000 PSI Brown Size inch 1”x 1” 2A 2K 1-1/2”x1-1/2” 2B 2”x1-1/2” 2C† 2”x2” 2D 3”x2” 2L 2-1/2”x2-1/2” 2E 3”x3” 2F 4”x3” 2M 4”x4”

Material

G

3

A

D inch

316SS

Pressure Rating (PSI)

11 9

E

2C (Brown)*

All SS

J

PC-NV PCH-NV PCS-NV PCL-NB

C

Carbon Steel Viton Steel Teflon Ductile Iron Steel + ZP Spring Steel

D

12

13

Size

Description Stem Seal Stop Screw Thrust Bearing Handle/Sq. Nut Stop Plate Retainer

I

DIMENSIONS

Index 8 9 10 11 12 13

H

Description Body Adaptor Ball Stem Stem Bearing Body Seal Seat

C

Index 1 2 3 4 5 6 7

2-1/2”x2-1/2” 93.0 3.661 25.4 1.000 22.2 0.874 14.3 0.563 54.0 2.126 10.5 0.413

2E

3”x3”

101.6 4.000 34.9 1.374 31.7 1.248 15.8 0.622 54.0 2.126 10.5 0.413

2F

4”x3”

101.6 4.000 34.9 1.374 31.7 1.248 15.8 0.622 54.0 2.268 10.5 0.413

2M

4”x4”

125.0 4.921 34.3 1.350 34.8 1.370 18.9 0.744 54.0 2.126 10.5 0.413

2B

2”x1-1/2”

2500

3000

2500

3000

2C

2”x2”

2160

3000

2160

3000

2D

3”x2”

2160

-

2160

-

2-1/2”x2-1/2” 2160

*

-

-

2L 2E

3”x3”

1500

*

1500

-

2F

4”x3”

1500

-

1500

-

2M

4”x4”

750

-

-

-

* 21⁄2”, 3” 3000psi refer FS660.

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Material PC-NV PCH-NV PCS-NV Body A216-WCB A351-CF8M End Caps A216-WCB A351-CF8M Seats Nylon MOS2 Ball A276-316 Stem A276-316 Body O-Ring Viton Gasket PTFE Stem O-Ring Viton Thrust Bearing PTFE Stop Plate Steel Snag Ring Steel Handle A216-WCB Stop Screw Steel Handle Bolt Steel Plastic Cover Vinyl Parts

PCL-NB A352-LCC A352-LCC A276-316 A276-316 NBR PTFE NBR PTFE Steel Steel A216-WCB Steel Steel Vinyl

Qty 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

17

326-FUS SERIES

OILPATCH BALL VALVE 2000 TO 5000 PSI 326-FUS SERIES ­­­FEATURES • 2 Piece, Full Port and Reduced Port • Blowout-Proof Stem with O-Ring • Conforms to ASME B16.34 • Fire Safe Design

17

• Bolted Construction • Anti-Static • NACE MR0175 • Balon® Style

E

16 15 14 5

H

4

13

6

12 3

11 7

20

10

19

L

*

*

No.

Material Standard

Parts

Material (NACE) 2000 WOG 5000* WOG

Qty.

Body

A216 WCB

A216 WCB

A216 WCB

1

2

Cap

A216 WCB

A216 WCB

A216 WCB

1

3

Stem

Carbon Steel Zinc Plated A311-79 Class B

A479-316

A479-316

1

2

4

Locking Stopper

C/S

C/S

C/S

1

18

5

Locking Plate

C/S

C/S

C/S

1

6

Washer

RPTFE

RPTFE

RPTFE

1

7

Stem Thrust Washer

RPTFE

RPTFE

MOLON

1

8

Ball

AISI 1018 Nickel Chrome Plated

A351 CF8M

A351 CF8M

1 2

8 1

MATERIALS LIST

1

9 Ød

B

H1

9

Seat

RPTFE

RPTFE

MOLON

10

O-Ring

BUNA

VITON

VITON

1

11

Gasket

Graphite

Graphite

Graphite

1

12

O-Ring

BUNA

VITON

VITON

1

13

O-Ring

BUNA

VITON

VITON

1 1

14

Handle

C/S

C/S

C/S

15

Washer

C/S

C/S

C/S

1

16

Bolt

C/S

C/S

C/S

1

17

Cap Screw

C/S

C/S

C/S

1

18

Cap Screw

A193 B7

A193 B7M

A193 B7M

6

19

Ball

304

304

304

1

20

Spring

304

304

304

1

*3000 WOG in larger sizes. Consult APV. *Larger sizes are rated at lower pressures. Consult APV.

Casing Ball Valve 4.5”, 5.5”, 7” Refer to drawing.

DIMENSIONS Size

d

L

B

H

HI

E

1” FP

25

98

43

51

99

180

1-1/2” FP

38

133

65

83

115

200

2” RP

38

140

65

83

115

200

2” FP

50

146

78

92

124

280

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

18

AU S T R A L I A N P I P E L I N E VA LV E

BV100 SERIES

3 PIECE BODY CLASS 600 TO 2500 BALL VALVE BV100 SERIES FEATURES • Screwed end, socket weld end to ASME B16.11, butt weld end to ASME B16.11, flanged end or any combination available • AGA approved for AS 4617, AS 4629.1 & AS 4629.2 • True swing-out centre (800 Class) • Firesafe to API 607 6th edition and API 6FA • High cycle triple barrier stem seal system • Design to ANSI B16.34 • Class 600 to 2500 and API 3000 • Three piece, enclosed bolt design • Investment cast or forged • Anti-blowout stem • Full bore for minimum pressure drop • Adjustable packing nut to compensate for tension loss • Locking handle • Antistatic design to API 608 • Testing to API 598 • Actuator mounting pad to ISO 5211 • Vacuum service (PTFE Seat) down to 20 microns (133 pascals)

ISO 15848-1, CL CO2 Endurance Test Certified

API 6FA, API 607 6th Edition ISO 10497 Firesafe Certified

ISO 15848-1 Class C02 Fugitive Emission Certified

AS 4617, AS 4629

50NB

BILL OF MATERIALS - 800 CLASS ONLY No.

Parts

Specification

1

Body

A351-CF8M/316 A216-WCB/A105 A351-CN7M/A20 A352-LCB/LF2

19

2

End Cap

A351-CF8M/316 A216-WCB/A105 A351-CN7M/A20 A352-LCB/LF2

14

3

Ball

A276-316

A276-316

B437-A20

B437-A20

4

Seat

RTFE/Delrin

RTFE/Delrin

RTFE/Delrin

RTFE/Delrin

5 4 3

1500 Class Tapered Energised Stem Seal

2 1

11 17

L

12

13

Stem Area

Thrust Seal

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

7

Stem Packing

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

8

Packing Gland

316

304

A20

A20

9

Belleville Washer

301SS

301SS

301SS

301SS

10

Stem

A276-316

A276-316

B437-A20

B437-A20

11 Gland Nut

SS304

SS304

SS304

SS304

12

Spring Washer

301SS

301SS

A20

301SS

13

Stem Nut

SS304

SS304

A20

SS304

14

Bolt

A193 Gr. B8M

A194 Gr. B7

A193 Gr. B8

A320 Gr. L7

15

Handle

SS

SS/Galv

SS

SS/Galv

16

Cover

Plastic

Plastic

Plastic

Plastic 304SS

17

Stop Washer

304SS

304SS

A20

18

Stem O-Ring*

PTFE/Viton

Viton

PTFE/Viton

Viton

19

Stop Pin

304SS

304SS

A20

304SS

20

Anti-Static Device

304SS

304SS

A20

304SS

*Elastomer free versiom available

Back Seated Stem Metal Sealing Surface

10

37.5

37.5

ØA

16

Gaskets Thrust Washer

ØA

15

Pressure Equalisation Hole

5 6

°

P

°

9

C

C

ØB

7

ØB

8

18 6 20

Body Backseat Face

BUTT WELD BUTT WELD SOCKET WELD SOCKET WELD

BUTTWELD (L1)

SOCKETWELD

True swing-out centre - inline removeable This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

19

BV100 SERIES

BV100 SERIES

10

10NB (3/8)

12

20NB (3/4)

35

25NB (1)

68

32NB (1-1/4)

105

40NB (1-1/2)

150

50NB (2)

290

172.4

2500

10

15NB (1/2)

N NYLON D DELRIN P PEEK

⁄4”-3”

1

2000 1500 1000

R T

⁄4”-2”

1

3”- 4” 4”

N

R

137.9 103.4

P

R

68.9 34.4

500 0 -38 0 100 (-34) (-18) (38)

6000 1

⁄4”-2”

413.4

D

⁄4”-2”

1

4000 3000

1

⁄4”-2”

D

⁄4”-2”

N

1

275.8

P 206.8

2000

137.9

1000

68.9

0.0 200 300 400 500°F (93) (149) (204) (260°C)

0 -38 0 100 (-34) (-18) (38)

SERVICE TEMPERATURE

WORKING PRESSURE IN BAR

8NB (1/4)

T PTFE R R-PTFE N NYLON P PEEK WORKING PRESSURE IN PSIG

Cv Factor GPM

P-T RATINGS UP TO 2500 CLASS

WORKING PRESSURE IN PSIG

Size in.

P-T RATINGS UP TO 800 CLASS

WORKING PRESSURE IN BAR

CV FULL PORT 800 CLASS

0.0 200 300 400 500°F (93) (149) (204) (260°C)

SERVICE TEMPERATURE

BREAK TORQUE VALVES (NM) - REINFORCED PTFE SEATS 800 CLASS Valve Size mm 8, 10, 15 20 25 32 40 50 65 80 100

1 13 19 25 28 36 45 50 110 140

2 14 20 26 29 38 45 57 130 160

3 15 21 27 29 38 45 67 144 190

4 16 22 28 30 40 46 80 148 210

Line Pressure - Mpa 5 17 23 29 32 41 48 82 154 230

7 17 24 33 35 46 51 -

9 18 25 34 37 46 51 -

10.3 18 26 35 38 48 52 -

13.8 20 29 37 40 50 55 -

Maximum Stem Torque (Nm) 35 45 75 85 90 250 390 390 -

No safety factor is included. When conditions below apply, then calculate torque using the following application factors:

FREQUENCY OF OPERATION

SERVICE CONDITIONS

Less than once per week +25% Light slurry semi solids Less than once per month +40% Heavy slurry and some solids Less than once per year +60% Temperature Minus 40ºC to minus 20ºC

Minus 20ºC to 0ºC

Over 150ºC

DIMENSIONS (MM) 800 CLASS FULL PORT*

+40% +75% +75% +25% +40%

Size ØD L H W ØA ØB C N DN IN MM IN MM IN MM IN MM IN MM IN MM IN MM 1/4” 8 0.54 13.8 0.56 14.2 0.43 11.0 2.55 65.0 0.39 10.0 3/8” 10 0.68 17.3 0.69 17.6 2.75 70.0 5.51 140.0 1/2” 15 0.55 14.0 2.95 75.0 0.85 21.7 0.86 21.8 0.51 13.0 3/4” 20 0.80 20.5 3.14 80.0 3.54 90.0 1.07 27.2 1.07 27.2 7.08 180.0 0.59 15.0 1” 25 0.98 25.0 3.54 90.0 3.93 100.0 1.34 34.0 1.33 33.9 11/4” 32 1.24 31.5 4.33 110.0 4.40 112.0 1.68 42.7 1.68 42.7 8.46 215.0 11/2” 40 1.45 37.0 4.72 120.0 4.52 115.0 1.91 48.6 1.92 48.8 0.63 16.0 2” 50 1.96 50.0 5.51 140.0 5.23 133.0 2.38 60.5 2.41 61.2 0.67 17.0 2 1/2” 65 2.56 65.0 7.28 185.0 6.81 173.0 18.11 460 3.00 76.3 2.91 73.9 0.67 17.0 3” 80 3.15 80.0 8.07 205.0 7.24 184.0 18.11 460 3.51 89.1 3.54 89.8 0.67 17.0 4” 100 3.94 100.0 9.44 240.0 9.53 242.0 23.62 600 4.50 114.3 4.54 115.2 0.79 20.0 Dimensions are indicative only and vary according to body style. Refer to actual drawing. * For Reduced port all sizes refer to separate drawings.

Weights KG 1.1 1.1 1.1 1.6 2.2 3.3 4.6 7.3 13.4 21.0 34.4

65NB~80NB available in 600 and 800 class. 100NB 600 class rating only.

2500 Class

CF8M 800 Class

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

20

AU S T R A L I A N P I P E L I N E VA LV E

65NB ~ 100NB

BV100 SERIES

BV100 SERIES

E

DIMENSIONS - ANSI-600LB 32x25

32

40x32

40

2x11/2” 50x40

25

32

32

38

38

50

Size (in)

1/2” 3/4x1/2” 3/4” 1x3/4” 1” 1-1/4x1” 1-1/4” 1-1/2x1/4” 1-1/2”

Size (mm)

15

20x15

A

15

15

20 25x20 25 19

19

25

2” 50

D

82

82

87

87

92

92

105

105

108

108

119

E

145

145

170

170

170

170

270

270

270

270

270

L (RF)

165

190.5

190.5 216

229

229

241

241

292

292

292

L (BW)

165

190.5

190.5 216

216

229

229

241

241

292

292

L (RTJ)

163.5

190.5

190.5 216

216

229

229

241

241

295

295

Weight (kg)

5

7

7

9

10

14

15

17

18

20

22

Torque (Nm) breakaway

18

18

21

21

45

45

80

80

91

91

125

D

ØA

L (RF/BW/RTJ)

DIMENSIONS - ANSI-600LB Size (in)

2-1/2x2” 2-1/2” 3x2”

3”

4x3”

4”

Size (mm)

65x50

80

100x80

100 150x100*

65

80x50

6x4”

A

50

65

50

76

76

102

102

D

119

150

119

163

163

187

187

E

270

380

270

380

380

470

470

L (RF)

330

330

356

356

432

432

559

L (BW)

330

330

356

356

432

432

559

L (RTJ)

333

333

359

359

435

435

562

Weight (kg)

27

28

33

38

75

78

150

Torque (Nm) breakaway

125

140

125

195

195

350

350

Forged 3 Piece 600~2500LB

*150 x 111mm standard bore also available. Refer to drawing.

DIMENSIONS - ANSI-900/1500LB Size (in)

1/2” 3/4x1/2” 3/4” 1x3/4” 1”

1-1/4x1” 1-1/4” 1-1/2x1/4” 1-1/2”

Size (mm)

15

20x15

32x25

20 25x20 25

32

40x32

40

2x11/2” 50x40

2” 50

A

15

15

19

19

25

25

32

32

38

38

50

D

82

82

87

87

92

92

105

105

108

108

119

E

145

145

170

170

170

170

270

270

270

270

270

L (RF)

216

229

229

254

254

279

279

305

305

368

368

L (BW)

216

229

229

254

254

279

279

305

305

368

368

L (RTJ)

216

229

229

254

254

279

279

305

305

371

371

Weight (kg)

10

11

14

15

17

19

23

25

28

30

34

Torque (Nm) 900*

21

21

33

33

68

68

90

90

135

135

139

Torque (Nm) 1500*

35

35

42

42

120

120

250

250

305

305

390

Flanged 2 Piece 600 to 2500LB

2500lb Refer to drawing. Also see BVF100-F26 (Special Service Ball Valves) for floating 1500NB 900/1500lb. Also see model BV100 3 piece.

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

21

BV100 SERIES

BV100 SERIES - END CONNECTIONS NPT/SW/BW (Short / Standard Ends) W

37°30”

H

D

ØB

C L

Socket Weld ANSI B16.11

Threaded NPT ANSI B1.20.1 or BSP

Butt Weld to ANSI B16.25 Integral

Socket with nipple weld-on or Integral style

EXTENDED END TYPES (Fully Integral or Weld on)

TYPE SOCKET WELD

TYPE PLAIN

TYPE THREADED

TYPE BUTT WELD

INTEGRAL FLANGED (150 to 2500 Class)

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

22

AU S T R A L I A N P I P E L I N E VA LV E

BV100 SERIES

3 PIECE BODY 7500 PSI BALL VALVE BV100 SERIES The BV100 Series (7500 PSI Version) valve structure and wall thickness conforms to ASME B16.34 standard.

The BV100-7500 Series is full bore in all sizes and is also available with a V-ball slot in 15°, 60° or 90° for different flow rate requirements.

SPECIFICATIONS • Class range ANSI 3000 Class - 7500 psi 8NB ~ 25NB (1/4” to 1”) ANSI 2500 Class - 6000 psi 32NB ~ 50NB (1-1/4” to 2”) • Adjustable stem packing • Blow-out proof stem packing • End connections: Threaded, Socket weld, Butt weld, Extended SW, BW • ISO Mounting • Full Port

OPTIONS • Firesafe • Spring handle (dead man handle) • Oval handle • Locking device • V-Ball for control Valve • Cryogenic option • PTFE / PFA coating • Special Alloy - Hastelloy C 276 / Super duplex / Alloy 20 / Monel 400

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

BILL OF MATERIALS No.

Butt Weld

Socket Weld

Parts

Stainless

1

Body

CF8M / 316

2

End Cap

CF8M / 316

Carbon Steel A105 / WCB

3a

Gasket

3b

Secondary Gasket

A105 / WCB PTFE / TFM / PTFE / TFM / Graphite Graphite TFM / PTFE TFM / PTFE

4

Ball Seat

PEEK / Delrin

PEEK / Delrin

5

Ball

Stainless Steel 316

Stainless Steel 316

6

Stem

SS 17-4PH

SS 17-4PH

7

Thrust Washer

PEEK

8

Stem Packing

PTFE / TFM / Graphite

9

Packing Protector

PEEK

PEEK PTFE / TFM / Graphite PEEK

10

Gland Housing

SS 304

SS 304

11

Disc Washer

SS 301

SS 301

12

Nut Stop

SS 304

SS 304

13

Stem Nut

SS 304

SS 304

14

Handle

SS 304

SS 304

15

Handle Nut

SS 304

SS 304

16

Stop Pin

SS 304

SS 304

17

Bolts

A193 Gr. B8 / BM

A193 Gr. B7

DIMENSIONS (mm) Size in mm 1/4” 8 3/8” 10 1/2” 15 3/4” 20 1” 25 1-1/2” 40 2” 50

A mm 11 12.5 15 20 25 38 50

B mm 20.6 20.6 25.6 32 41 56 72

C mm 27 27 32 38 43 55 76

D mm 74 74 79 94 99 145 189

E mm 175 175 175 200 250 290 350

F mm 6.3 6.3 6.3 8.0 9.7 9.7 12.0

G mm 3/8 3/8 3/8 M12 M14 M18 M20

H mm 45 45 48 63 69 82 145

L mm 66 66 71 92 106 140 165

Mount Pad* mm mm mm M5 M5 13 27 M5 19 30 M5 23 42 M5 40 58 M6 50 90 M10

SW S 14.2 17.5 21.8 27.1 33.8 48.6 61.1

BW (S80) T 11.1 11.1 12.7 13.0 13.0 16.0 16.0

OD 13.8 17.2 21.4 26.7 33.4 48.5 60.5

ID 7.8 10.2 13.8 18.9 24.3 38.0 48.9

*Optional This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

23

BV100 SERIES

BV100 SERIES - 7500 PSI E 10

11

12

13 14

15

9 8

H

7 6

C ØA

5 4 3a 3b

2

17

1

B

10,000 PSI trunnion version available in metal or soft seats.

D

L

DIMENSIONS (MM) INTEGRAL EXTENDED WELDING ENDS Size in mm 1/4” 8 3/8” 10 1/2” 15 3/4” 20 1” 25 1-1/2” 38 2” 50

O.D

16

J

10

11 12 13 14

M

E

A SCH80 SCH160 9.0 6.5 12.5 9.0 16.0 11.5 21.0 15.5 25.5 20.5 41.0 34.0 52.5 43.5

*Mount Pad J K M M5 M5 13 27 M5 19 30 M5 23 42 M5 40 58 M6 50 90 M10

SW S T 14.2 11.1 17.5 11.1 21.8 12.7 27.1 13.0 33.8 13.0 48.6 16.0 61.1 16.0

BW(S80) OD ID 13.8 7.8 17.2 10.2 21.4 13.8 26.7 18.9 33.4 24.3 48.5 38.0 60.5 48.9

BW(S160) OD ID 21.4 11.8 26.7 15.6 33.4 20.8 48.5 34.0 60.5 42.8

*Optional

15

9 8

Locked Open

17

Locked Closed

H ØA

ØS

C

6

O.D I.D

1.6

7

4 5 3a

37.5˚

B

3b

L

1

2

D

PRESSURE TEMPERATURE 6500 6000 5500

PRESSURE (P.S.I.)

5000 4500 4000 3500 3000 2500 2000 1500 1000 500 -50

0

DELRIN 1/4” ~ 2”

24

100

200

TEMPERATURE (°F) PEEK 1/4” ~ 1”

300

PEEK 1-1/2” & 2”

AU S T R A L I A N P I P E L I N E VA LV E

400

500

BV100-MS SERIES

BV100-MS SERIES (MODEL KI-L830) METAL SEATED BALL VALVE 8~50NB

•

Size Range - 1/4” - 2” (DN8 - DN50) Pressure Rating - 2000 PSI (800 Class) End Connection - Threaded, Socket Weld & Buttweld Service Application - Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607

W

ISO 5211

18 21

10

E

• • • •

12

11

13

14

15

16

17

19

20

22

F

9 23

G

H

8 7

5

ØA

ØD

6

4

B

3

L

2

SOCKET WELD

1

MATERIAL LIST Item 1 2 3 4 5 6

Description Body Body Cap Ball Seat Seat Gasket Seat Packing

7

Seat Spring

8

Body Gasket

9

Thrust Washer

10 11 12 13 14 15 16 17 18 19 20 21 22 23

Stem Packing Gland Belleville Washer Stem Gland Nut Lock Clip Spring Washer Handle Nut Body Bolt Handle Sleeve Stop Pin Stem O-Ring Anti-Static Device

Stainless Steel ASTM A351 CF8M ASTM A351 CF8M ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V/ ASTM A276 304 ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B8 AISI 304 Vinyl Plastisol AISI 304 Viton AISI 316

Carbon Steel ASTM A216 WCB ASTM A216 WCB ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V/ ASTM A276 304 / ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B7 Zinc Plated Steel Vinyl Plastisol Carbon Steel Viton AISI 316

Q’ty 1 2 1 2 2 2 8-16 2 2 1 1 1 1 2 1 1 1 1 1 8-12 1 1 1 1 1

DIMENSIONS Size

ØD

L

E

F

G

H

W

ØA

B

DN

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

ISO 5211

Weights KG

1/4”

8

0.43

11.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.56

14.2

0.39

10.0

F04

1.4

3/8”

10

0.43

11.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.69

17.6

0.39

10.0

F04

1.3

1/2”

15

0.55

14.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.86

21.8

0.51

13.0

F04

1.3

3/4”

20

0.81

20.5

5.31

135.0

0.43

11.0

0.43

11.0

1.97

50.0

3.54

90.0

7.09

180.0

1.07

27.2

0.51

13.0

F04-F05

1.7

IN

1”

25

0.98

25.0

5.91

150.0

0.43

11.0

0.43

11.0

2.36

60.0

3.94

100.0

7.09

180.0

1.33

33.9

0.59

15.0

F04-F05

2.8

1-1/4”

32

1.24

31.5

6.69

170.0

0.55

14.0

0.63

16.0

2.83

72.0

4.41

112.0

8.46

215.0

1.68

42.7

0.59

15.0

F07

3.3

1-1/2”

40

1.46

37.0

6.50

165.0

0.55

14.0

0.63

16.0

2.99

76.0

4.53

115.0

8.46

215.0

1.92

48.8

0.63

16.0

F10

5.4

2”

50

1.97

50.0

7.48

190.0

0.55

14.0

0.63

16.0

3.66

93.0

5.24

133.0

8.46

215.0

2.41

61.2

0.63

16.0

F10

8.8

AU S T R A L I A N P I P E L I N E VA LV E

25

BV100-MS SERIES

BV100-MS SERIES METAL SEATED BALL VALVE 65~100NB W

ISO 5211

• • •

Size Range - 2-1/2” - 4” (DN65 - DN100) Pressure Rating - 2000 PSI 2-1/2”~ 3” (65NB~80NB) 1500 PSI 4” (100NB) End Connection - Threaded, Socket Weld & Buttweld Service Application - Dirty Oils & Gas, Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607

E

• •

21 22 23 17 10

11

12

13

14

15

16

18

19

20

24

F

9 25

H

8

G

7

5

ØA

ØD

6

4 3

B L

2

MATERIAL LIST Item 1 2 3 4 5 6

SOCKET WELD

1

Description Body Body Cap Ball Seat Seat Gasket Seat Packing

7

Seat Spring

8

Body Gasket

9

Thrust Washer

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Stem Packing Gland Belleville Washer Stem Gland Nut Lock Clip Spring Washer Handle Nut Body Bolt Handle Steel Pipe Sleeve Fixing Screw (Pipe) Fixing Screw (Stem) Stop Pin Stem O-Ring Anti-Static Device

Stainless Steel ASTM A351 CF8M ASTM A351 CF8M ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V / ASTM A276 304/ ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B8 ASTM A351 CF8 AISI 304 Vinyl Plastisol AISI 304 AISI 304 AISI 304 Viton / NBR AISI 316

Carbon Steel ASTM A216 WCB ASTM A216 WCB ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V / ASTM A276 304/ ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B7 ASTM A216 WCB Carbon Steel Vinyl Plastisol Carbon Steel Carbon Steel Carbon Steel Viton /NBR AISI 316

Q’ty 1 2 1 2 2 2 24-32 2 2 1 1 2 1 2 1 1 1 1 1 12-16 1 1 1 1 1 1 1 1

DIMENSIONS IN

26

Size DN

ØD

L

E

F

G

H

W

ØA

C

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

IN

MM

ISO 5211

Weights KG

2-1/2”

65

2.56

65.0

8.66

220

0.87

22

0.94

24

4.59

116.5

6.81

173

18.11

460

2.91

73.9

0.67

17

F07-F10

16

3”

80

3.15

80.0

9.84

250

0.87

22

0.94

24

5.00

127.0

7.24

184

18.11

460

3.54

89.8

0.67

17

F07-F10

24.6

4”

100

3.94

100.0 11.02

280

1.06

27

1.14

29

6.26

159.0

9.53

242

23.62

600

4.54

115.2

0.79

20

F10-F12

37.0

AU S T R A L I A N P I P E L I N E VA LV E

BV100-DB300 SERIES

DOUBLE BLOCK & BLEED BALL VALVE CLASS 900 TO 1500 BV100 - DB300 SERIES PRESSURE / TEMPERATURE

PRESSURE/ 900 CLASS TEMPERATURE 2200 2000

PRESSURE (P.S.I.)

1800 1600 1400 1200 1000 800 600 400 200 -50

100

0

200

300

400

500

600

TEMPERATURE (˚F) RPTFE

DB300-Z is available in 2160 psi (Class 900) and 3600 psi (Class 1500).

Stainless steel, carbon steel or special alloy steel can be supplied.

All the valves on double block & bleed valve are with ISO 5211 direct mounting pad for automation. The 900 class valves are supplied with TFM1600, (Delrin), or RPTFE seats, 1500 class have PEEK 5004.

PRESSURE / TEMPERATURE

3600 3400 3200 3000 2800 2600 2400

PRESSURE (P.S.I.)

• Body & end caps investment cast • Full bore & Std. bore design • Adjustable stem packing • Blow-out proof stem design • Locking device • End types: threaded/socket weld/butt weld

PEEK

1500 CLASS PRESSURE/ TEMPERATURE

Valve construction & wall thickness is compliant with ANSI B16.34 wall thickness requirements. V-ball with 30°, 60°, or 90° port is available as an option for different flow rate pipe line designs.

FEATURES

DELRIN

TFM

TFM4215

2200 2000 1800 1600 1400 1200 1000

ISO 15848-1 Class C02 Fugitive Emission Certified

OPTIONS • Fire safe design • Spring return handle (dead man handle) • Steam jacketing • Cryogenic bonnet • Fugitive emission bonnet • Hastalloy C/Super duplex/Alloy 20/Monel

800 600 400 200

-50

100

0

200

300

400

500

600

TEMPERATURE (˚F)

API 6FA, API 607 5th Edition ISO 10497 Firesafe Certified

DELRIN

PEEK

PEEK +30% CARBON

WELDING

L

NPT

BLOCK

BLEED BALL VALVE

SOCKET WELD

BUTT WELD

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

27

BV100-DB300 SERIES

BV100 - DB300 SERIES MATERIALS LIST

15NB~25NB (1/2”~1”)

No. 1 2 3 4 5 6 7.1 7.2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

22

23

5

24

25

7A 7B

4

EXPLOSION “A”

Parts End Cap Body Ball Seats Gasket Bolts Thrust Washer Thrust Washer Stem Stem Packing Gland Washer Disc Washer Gland Nut Nut Stop Space Washer Stop Plate Stem Nut Stop Pin Lever Lever Cover Block Pipe Bleed Ball Valve Lever Gland Bolts

Stainless CF8M CF8M SS 316 PEEK/Delrin PTFE/Graphite SS 304 PTFE/Graphite PEEK CF8M PTFE/Graphite SS 304 SS 301 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 Vinyl CF8M CF8M Steel Pipe CF8 SS 304

FLOW COEFFICIENT 900 CLASS

50NB (2”)

Size 1/2” 3/4” 1” 1-1/4” 1-1/2” 2”

Flow Coefficient 19 37 59 84 145 249

DIMENSIONS Size mm

14

15

16

17

18

A

B

C

D

d1

d2

F

G

H

L

inch

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

15

1/2”

48

9.5

130

15

6.0

6.0

36

G

9

123.8

20

3/4”

53

12

155

20

6.0

6.0

42

50

11

152

25

1”

59

12

155

25

6.0

7.0

42

50

11

174

32 1-1/4” 74

16

205

32

7.0

9.2

50

70

14

233

40 1-1/2” 80

16

205

38

7.0

9.2

50

70

14

266

50

20

350

50

9.2

11.4

70

102

17

336

2”

96

19

20

5

4

3

2

1

13 12 11 10

“A”

9

“A”

8 7A 7B 21

22

6

32~50NB (1-1/4”~2”)

50NB (2”)

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

28

AU S T R A L I A N P I P E L I N E VA LV E

SPRING RETURN DEADMAN HANDLE

D E A D M A N S P R I N G R E T U R N BA L L VA LV E H I G H C YC L E F S 6 6 0 + S 7 1 - 5 0 8 ~ 5 1 0 - 0 1 - Z FEATURES • Full Port DN 8NB~80NB (1/4”- 3”) • 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~80NB • Spring Return Handle (Dead Man Handle) for Auto Default Position • High Cycle Triple Barrier Stem Seal System • V-Type Packing for Maximum Stem Sealing • Belleville Washer Design for Automatic Compression of Stem Sealing • Direct Mount Pad (ISO 5211) • TA Luft Fugitive Emission Compliant • Precision Investment Heavy Hex 2 Piece Cast Body • Blow-Out Proof Stem • Available in Carbon Steel or Stainless Steel • Various End Connections Available

MATERIALS LIST No. 1 2 3 4 4A 5 6 7

Part Name Quantity Material Handle Head 1 AISI 304/CF8 Anchor 1 AISI 304/CF8 Shaft Bolt 1 SUS304 Spring Shaft 1 AISI 304/SUS316 Spring Rod Anchor 1 SUS304 Spring 1 55CrSi/SUS301 Handle 1 AISI 304 Sleeve 1 PVC Tension Adjustment 1 AISI 304 8 Washer 9 Hex Nut 1 AISI 304 10 Hex Screws 2 A2-70 304SS 10A Lock Nuts (Nylon Insert) 2 SUS304 11 Stop Lock Cap 1 AISI 304 12 Handle Nut 1 A194-8 13 Body 1 WCB/CF8M 14 Cap 1 WCB/CF8M 15 Ball 1 SUS316 16 Seats 2 RPTFE TFM4215 17 Body Gasket 1 Graphite 18 Primary Stem Seal (Tapered) 1 Graphite 19 O-Ring 1 Viton 20 Stem 1 A276 316 21 Stem Packing Set 4 PTFE V-Rings 22 Gland 1 AISI 316 23 Belleville Washer 2 AISI 301 24 Bushing 1 AISI 304 25 Gland 1 AISI 304 26 Stem Nut 1 A194-8 27 Stop Bolt 1 A-270 304SS 27A Stop Bolt Nut 1 A-270 304SS 28 Antistatic Device 1 AISI 316

(NPT, BSP, ISO 7/1/ ISO 228/1, BW, etc.)

E1 E2

1

U2

3

12

4A

U1

E

4 5

P

6

25

7

P

11 26

2

23

27

8

19

22

3 9

18

24

API 6FA 3rd Edition API 607 5th ISO 10497

10 10A

1

6

12

11 26

21

24 25 27A

13

16

20 28

18. Taperseal Stem Seal

16

17

14

H1

21 19

17

13

14

15

H

Pressure Balance Hole

L

DIMENSIONS (MM)

TORQUE (NM) & WEIGHT (KG)

Inch

DN

PSI

L

d

E

H

H1

T

P

M

E1

E2

U1

Deadman U2 Hex. B ISO 5211 Valve NM NM

1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/4” 1-1/2” 2” 2”

8 10 15 20 25 32 32 40 50 50

2000 2000 2000 2000 2000 1500 1500 1500 1500 1500

62 62 75 80 90 110 110 120 140 140

10.6 12.7 15.0 20.0 25.0 32.0 32.0 38.0 50.0 50.0

170 170 170 207 275 280 450 450 450 520

43.1 43.1 43.1 50.7 58.5 51.0 51.0 60.0 70.0 70.0

74 74 74 82 90 74 74 87 97 97

29.0 29.0 34.5 37.0 45.0 -

9 9 9 9 11 11 11 14 14 14

9 9 9 9 11 -

36 36 36 36 42 42 50 50 50 50

42 42 42 50 50 70 70 70 70 70

6 6 6 6 6 6 6 7 7 7

6 6 6 7 7 9 9 9 9 9

23.5 23.5 28.0 33.0 45.0 51.0 51.0 59.0 73.0 73.0

F03~F04 F03~F04 F03~F04 F03~F05 F04~F05 F04~F07 F05~F07 F05~F07 F05~F07 F10

7 8 8 9 16 26 26 37 47 53

15 15 15 20 30 32 56 56 56 100

Lever

Weight

S71-504-00-Z S71-504-00-Z S71-504-00-Z S71-507-00-Z S71-508-00-Z S71-508-01-Z S71-509-01-Z S71-509-01-Z S71-509-01-Z S71-510-01-Z

1.10 1.10 1.20 1.30 1.50 2.94 3.52 4.60 6.00 7.95

This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

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SPRING RETURN DEADMAN HANDLE

SPRING RETURN DEADMAN HANDLE FOR QUARTER TURN VALVES S71 SERIES (KITS)

FEATURES • •

All components of lever are stainless steel Operating torque should be sized according to valve torque, media, pressure and safety.

Can be fitted on 1P, 2P, 3P valve Available in ISO F03 to F07 55CrSi Spring Material

• • •

MATERIALS LIST Item 1 2 3 4 4A 5 6 7 8 9 10 11 12

OPEN

Part Name Handle Head Anchor Anchor Screw Spring Rod Spring Rod Anchor Spring Handle Extension Sleeve Washer Hex Nut Socket Head Screws Washer Nut

Quantity 1 1 1 1 1 1 1 1 2 2 2 1 1

Materials CF8 CF8 SS 304 SS 304 SS 304 SS 301 SS 304 PVC SS 304 SS 304 SS 304 SS 304 SS 304

12 10

11

3

2

4A

10 10

5

1 11 12 10 1

8 3

9 4A

6

7

4

5

NO. PART N

6 7

2

CLOSE

DIMENSIONS & TORQUE

8 9

4

Kit Part No. S71-504 S71-507 S71-507 S71-508 S71-508 S71-509 *Available unmachined

LOCK

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L 170 207 220 275 280 436

J* 9 9 11 11 14 14

D (ISO 5211) Torque MATERIAL NO. PART NAME F03/F041 HANDEL GLAND 15Nm CF8 F03/F042 HANDLE BOLT 20Nm SS304 CF8 3 HANDLE F04/F054 WASHER20Nm SS304 F04/F055 NUT 30Nm SS304 6 HANDEL HEX F04/F05/F07 33Nm SS304 7 BOLT SS304 F04/F05/F07 55Nm SWP 8 SPRING

1

HANDE

2

HANDL

3

HANDL

4

WASHE

5

NUT

6

HANDE

7

BOLT

8

SPRING

9

WASHE

10 NUT Q'TY 11 HANDL 1 12 HANDLE 2 1 1 1 1 1 1

9

WASHER

SS304

10

NUT

SS304

2

11

HANDLE

SS304

1

12

HANDLE SLEEVE

VINYL

1

1

PART NUMBER SYSTEM

PART NUMBERS FOR SMALL DIAMETER BALL VALVES - FLOATING

B

V

1

0

0

-

1

1

Model

FS900

FS660 FS660-72 FS660-SKF

T203SR

2

End Connection

A

NPT

B

BSP

C

Socketweld

D

NPT x Socketweld

E

Buttweld

F

Buttweld pup end

G

Plain pup end

H

Socketweld pup end

J

Flanged RF

K

Flanged RTJ

Z

Special

3

Operation Type

3

G

N

A

A

B

D

I

M

2

3

4

5

6

7

8

9

10

11

12

Body & Bore Type

6

Seat

8

1

Full bore 2 piece threaded body

C

Carbon reinforced PTFE

Reduced bore 2 piece threaded body

D

Devlon

2

E

Peek

3

Full bore 3 piece bolted body

F

Pure PTFE / TFM1600

H

Glass Reinforced PTFE

4

Reduced bore 3 piece bolted body

5

Reduced bore 1 piece

6

Full bore 3 piece threaded body

A B C D E F G H I K O Z

VT3 VT3B

L

4

BV100 BV100-DB300

A

(Glass Fibre Content 20%) N

Nylon

T

Tefzel

U

Delrin

V

Viton

X

NBR

8

Full bore 2 piece bolted body

Z

Other

9

Reduced bore 2 piece bolted body

7

Body Material

0

Double Block & Bleed

A

WCB

Seal welded body 2 piece

B

A105/A105N

W

C

LCB (low temperature ≥-46 C)

D

LF2 (low temperature ≥-46 C)

E

CF8

7

Reduced bore 3 piece threaded body

Trim Code 316 / CF8M 304 / CF8 ENP (.003”) LCB (≥-46 C) F51 / CD3MN / 4A WC6 WC9 304L/CF3 316L/CF3M 304 /304L (Dual) F55 / CE3MN / 5A Other

9

Stem Sealing

A B C Z

PTFE Graphite Graphite / Viton Special

10

Body Gasket None PTFE Graphite (GRP) Graphite + Viton Graphite + PTFE Viton Special

F

304

G

CF8M

H

316

Blank A B C D E Z

I

CF3M

Class 600

11

J

316L

Bolting

E

Class 800

K

CF3

F

Class 900

L

WC6

G

Class 1500

M

WC9

H

Class 2500

N

F51 / CD3MN / 4A

J

800 PSI WOG

O

F55 / CE3MN / 5A

P

CE8M

Z

Other

Blank 1 2 3 4 5 6 7 9

None B7 B7M B8 B8M Duplex L7 L7M Special

5

Pressure

A

Class 150

B

Class 300

C

Class 400

D

D

Deadman Spring Lever

E

Electric Operator

G

Gear Operator

K

Lockable Lever

L

Lever Operator

P

Pneumatic Operated

K

1000 PSI WOG

Z

Other

L

3000 PSI API

M

5000 PSI API

N

6000 PSI API

O

7500 PSI API

For Metal Seated see separate part number system

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Other Features

B G M N V W

Bleed Grease Injection Direct Mount Pad NACE Vented Ball Welded Body

31

TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1.

Australian Pipeline Valve ‘Standard’ ball valves can be used in a temperature range between -28.8 to +200°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures outside of the range of -28.8°C to +200°C ball valves have to be provided with seats, seals and body material able to withstand the temperature degree required.

2.

The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

3.

Australian Pipeline Valve ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).

4.

Australian Pipeline Valve ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

5.

In general Australian Pipeline Valve ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

6.

In general Australian Pipeline Valve ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.

7.

In general Australian Pipeline Valve ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user must specify the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

8.

Australian Pipeline Valve ‘Standard’ ball valves are not suitable for low temperature service below -29°C (-20°F) unless provided with cryogenic stem extension and other modifications (available on request).

9.

Australian Pipeline Valve ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10.

The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.

11.

Abrasive or dirty service, high temperature service, low temperature service, vacuum service, near zero pressure service and other special applications should be clearly stated when requesting quotation.

12.

Floating valves without supplementary upstream relief hole in ball cannot be used for unstable fluids which, if trapped in the body cavity (valves in closed position) can be subject to the risk of increasing of pressure due to the increasing of temperature. If required, the purchaser must specify an upstream relief hole.

13.

Valves without fugitive emission extensions cannot be used for toxic or dangerous medium with the risk of dispersion in the environment.

14.

For fluids like oxygen, hydrogen or chlorine where the contact with oil or grease can create explosions valves that have not been properly cleaned, degreased and sealed in suitable boxes cannot be used. Avoid any kind of contamination until the moment of use. The same precautions have to be applied to valves for cryogenic services.

BALL VALVE START-UP Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service.

Before using the ball valve in a potential explosive atmosphere it’s necessary: • To verify the compatibility between the ball valve and the zone in which the ball valve should be installed.

• To foresee the pipe-line ground condition on which the ball valve should be installed.

• To check that the temperature of the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench) • Before installing ball valves with welding ends to make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone.

• To avoid mechanical knocks during the installation that may cause sparks.

STATIC ELECTRIC EFFECT The APV fire safe ball valves are provided with anti-static devices for ball-stem-body. When service conditions require electrical continuity to prevent static discharge, the user is responsible for specifying static grounding.

LIQUIDS WITH HIGH FLUID VELOCITY When ball valves are to be utilised on liquids with very high velocity, check with the valve distributor or manufacturer for appropriate advice to minimise the possibility of seat deformation, especially when they are highly pressurised on high temperature line.

THROTTLING SERVICE Ball valves are generally not recommended for throttling service, as both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage. High fluid velocity or the presence of solid particles in suspension will further reduce seat life in throttling applications.

• Do not open the bonnet or cap when bearing pressure. Valve is not equipped with pressure access device. User should check it by other method through it’s piping system.

• Do not touch the surface of the valve on high temperature.

• Not allowed for unstable fluid, otherwise specified with category III in Declaration of conformity or/and in this user manual.

• Lock design on the handle to avoid the valve operated by non-related people is optional requested by the user.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.

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AU S T R A L I A N P I P E L I N E VA LV E

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries.

APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube & Pipe Fittings

Uniflo Check Valves

Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au

www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components.

We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request.

If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2025 Edition