GATE, GLOBE & CHECK VALVES - CAST STEEL
API 600 API 624 API 594 API 6D ASME B16.34
ISO 15848-1 & API 622 Fugitive Emission Certified
API 607 & ISO 10497 Firesafe Certified
www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER
QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice for cast Gate, Globe and Check Valves, where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).
70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au
www.australianpipelinevalve.com.au
AU S T R A L I A N P I P E L I N E VA LV E
CONTENTS Figure Number System
4
Firesafe & Fugitive Emission Certificates
6
Material Combinations / Features & Trim Types
7
Design Specifications & Selection Criteria
12
Bolted Bonnet Gate, Globe, Check Valves Overview
16
Pressure Seal Bonnet Valves Overview
19
Gate Valve Class 150 - 300 - 600 - 900 - 1500
23
Gate Valve (PSB) Class 900 - 1500 - 2500 - 2500
28
Gate Valve Geothermal Trim Class 150 - 300 - 600
31
Globe Valve Class 150 - 300 - 600 - 900 - 1500
34
Globe Valve (PSB) Class 900 - 1500 - 2500
39
Globe Valve Y Pattern Class 150 - 600
42
Globe Valve Screw Down Non Return Class 300 - 2500
43
Swing Check Valve Class 150 - 300 - 600 - 900 - 1500
44
Swing Check Valve c/w Lever Class 150 -300
49
Swing Check Valve (PSB) Class 900 - 1500 -2500
50
Tilting Disc Check Valve (PSB) Class 600 - 2500
53
Piston Check - Lift Type Class 150 - 600
55
API 6D Full Port Piston Check (PSB & BB) Class 150 - 2500
57
Stainless Steel Gate, Globe, Check Valve - Class 150 - 300
58
Cryogenic Flexible Wedge Gate Valve
62
Cryogenic Globe Valve
63
Cryogenic Swing Check Valve
67
Non Slam Nozzle Check Valve SW-NC/FL - NCFO Series
69
API 6D Slab Gate Valve
73
API 6D Expanding Gate Valve
79
API 6D Wafer Pattern Gate Valve
84
Parallel Slide Gate Valve Pressure Seal Bonnet - Class 600 - 2500
84
Parallel Slide Gate Valve BBOSY API 600 - Class 150 - 1500
87
Slurry Valve
90
Technical Data
94
Actuation Torque & Top Works Specifications
103
Technical Considerations
107
© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.
AU S T R A L I A N P I P E L I N E VA LV E
3
FIGURE NUMBER SYSTEM
FIGURE NUMBER SYSTEM EXAMPLE 150FZAP125QTISN-9PBWG-FA 150 FZ
AP125 QTI
S
N
-
9
PL BW
G
-
F
A
Bonnet gasket: Blank Standard:- SS + GRP (BB), Pressure Seal Ring (PSB). N/A:- (WB). A SS + PTFE B S31803 Spiral C PTFE D SS + PTFE + GRP E Ring Z Special
Stem packing: Blank Standard:- Graphite. N/A:- (Check Valves) F Fugitive Emission GRP I Fugitive Emission PTFE J Special L Live Loaded P Graphite + PTFE T PTFE Denotes special suffix - Packing/Gasket Operator: Blank Handwheel or N/A A Actuator C Counter-Weight D Dampner G Gear H Hammer Blow Handwheel L External Lever End connection: Blank RF (B16.5) BA RF B16.47A (MSS SP44) BB RF B16.47B (API 605) RJ RTJ BW Buttweld FF Flat Face SP is special drilling UD Undrilled UM Unmachined for RF/RJ Bonnet: Blank Bolted C Cryogenic H Pillar & Bridge L Low Temperature Ext. P Pressure Seal S Bellows Sealed T Threaded W Welded Body material: - see page 5. (WCB is Blank) Denotes special suffix - Body/Bonnet/Ends/Operator Blank Non NACE N NACE C Cryogenic Blank Standard Configuration (Example Solid Wedge) A S Bend Globe D Globe-Stop Check DG Globe - Stop Check Guided F Flexible Disc Gate J Slab Gate K Expanding Gate L Lever (Swing Check) P Full Opening Swing Check (API 6D) Q Full Opening Piston Check (API 6D) R Right Angle S Parallel Slide Y Inclined Bonnet Z c/w Spring Denotes trim - Code & Modifier (see below) Basic identifier number denoting valve class and valve type (As shown in catalogue) Prefix: Blank APV FZV APV-FZV J.V. Valve Size
TRIM CODES BODY SEAT SURFACE
DISC SURFACE
STEM
BACK SEAT (STUFFING BOX)
TRIM CODE(1)
B
Bronze
Bronze
Bronze
Bronze
C
AL-Bronze
AL-Bronze
AL-Bronze
AL-Bronze
D
Monel(1)
Monel(1)
Monel
Monel
E
F51(1)
F51(1)
F51
F51
G
F55(1)
F55(1)
F55
F55
H
Hastelloy B(1)
Hastelloy B(1)
Hastelloy B
Hastelloy B F316(6)
L
F316(1)(6)
F316(1)(6)
F316(6)
M
F316L(1)
F316L(1)
F316L
F316L
N
Alloy 20(1)
Alloy 20(1)
Alloy 20
Alloy 20
P
F304(1)
F304(1)
F304
F304
Q
F304L(1)
F304L(1)
F304L
F304L Alloy 625
R
Alloy 625(1)
Alloy 625(1)
Alloy 625
V
F53(1)
F53(1)
F53
F53
W
F347(1)
F347(1)
F347
F347
Blank
F6a/F6/410
F6a/F6/410
F6a/F6/410
F6a/F6/410
Z
Special(1)
Special(1)
Special
Special
EN
ENP
ENP
(2)
(2) (3)
GE(5)
Stellite #6
Stellite #12
17-4 PH
Stellite #6 -
MODIFIER
I
-
-
17-4 PH
M
-
-
Monel
-
T
+PTFE Seat
-
-
-
U
Stellite
Stellite
(2)
(2) (3)
X
(4)
(4)
(4)
(4)
XU
Stellite
(2)
(2)
(2) (3)
Z
-
-
Special
-
(1) Add modifier below if applicable. (2) As per trim code above or stellite (refer dwg). (3) Or Integral as per body. (4) API trim code #1 only. (5) Geothermal trim. (6) Can be dual certified 316/316L.
4
AU S T R A L I A N P I P E L I N E VA LV E
43
FIGURE NUMBER SYSTEM
FIGURE NUMBER CODES BODY MATERIAL CODE • BODY/BONNET MATERIALS Suffix
None 1 1A 2 2B 4 5 6 7 8 8A 8D 8M 9 10 11 13 14 15 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0
ASTM Spec.
A216 WCB / A105N A216 WCC A217 WC1 A352 LCC A352 LCB / LF2 A351 CF3M / 316L A217 Gr. C5 /F5 A217 Gr. WC6 / F11 A217 Gr. WC9 / F22 A351 CF8 / 304 A351 CF3 / 304L A351 CF8C A351 CF8M / 316 A217 Gr. C12 A352 LC1 A352 LC3 A351-CN7M A890/A995-4A/CD3MN A995-6A/CD3MWCuN Bronze AL-Bronze A995-5A/CE3MN A296 M-35 A296 CW-12M A484 CU-5M CUC A494 CY40 A494 CW6MC B367 GR.C2 B367 GR.C3 A358 LC4 A358 LC9 A358 CA6NM A217 WC4 A217 WC5 A217 WC11 A217 C12 A217 C12A A217 CA15 SPECIAL
Material
Carbon Steel Carbon Steel Carbon Moly 1/2% Mo Low Carbon Steel Low Carbon Steel Stainless with Molybdenum (low carbon) 5% Cr, 1/2% Mo 1-1/4% Cr, 1/2% Mo 2-1/4% CR, 1% Mo Stainless 18% Cr, 8% Ni Stainless 18% Cr, 8% Ni (low carbon) Stainless 18% Cr, 10% Ni & Cb Stainless with Molybdenum Chrome Moly 9% Cr, 1% Mo Carbon Moly 1/2% Mo Low Carbon Steel (-101oC) Alloy 20 Duplex (F51) Super Duplex (F55) Bronze B62/LG2/B148 Aluminium Bronze Super Duplex (F53) Monel Hastelloy C Inconel 825 Inconel 600 Inconel 625 Titanium (F2) Titanium (F3) Low Temp. 4-1/2% Nickel Steel 9% Nickel Steel 18-1/2% Chromium, Nickel-Molybdenum Steel Nickel Chromium Molybdenum Nickel Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Vanadium Chromium Steel
AU S T R A L I A N P I P E L I N E VA LV E
43 5
CERTIFICATION
FIRESAFE & FUGITIVE EMISSION CERTIFICATES
API 622 & ISO 15848-1 Fugitive Emission Certified
6
API 607 & ISO 10497 Firesafe Certified
AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW
MATERIAL COMBINATIONS / FEATURES CAST STEEL GATE VALVES ANSI CLASS 150 ~ 2500
18 19 20
17
FEATURES
16
• Bolted bonnet, OS&Y, Flexible wedge.
15
21
• On smaller size valves, the yoke is cast integral with bonnet. Larger size valves have two piece yoke, refer to individual drawing.
14
22
13 12
9
• Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.
8
• Self aligning two piece gland.
11 10
7
APPLICABLE STANDARDS
6
• • • • • •
Valves designed to API Std. 600 and BS 1414 Valves tested to API Std. 598 Face-to-face to ANSI B16.10 Flanged ends to ANSI B16.5 Butt-welding ends to ANSI B16.25 Trim and seating surface as per API 600 standard. • Stuffing box smoothness ≤Ra 3.2 µm (superior to API 600) • Stem smoothness to API 600 ≤Ra 0.80 µm
5 4 3 2 1
23
MATERIAL LIST Part Name
No.
Carbon Steel WCB
APV Suffix Code
Alloy Steel
Stainless Steel
WCC
LCB
LCC
C5
WC6
WC9
CF8
CF8M
CF3
1
2B
2
5
6
7
8
8M
0
CF3M 4
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M A182 F316L
1
Body
2
Seat Ring
A105
A105
A350 LF2
A350 LF2
A182 F5
A182 F11
A182 F22
A182 F304
A182 F316
A182 F304L
3
Wedge
A216 WCB
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
4
Stem
A182 F6
A182 F6
A182 F6a
A182 F6a
A182 F6a
A182 F6a
A182 F6a
A182 F304
A182 F316
A182 F304L
A182 F316L
5
Bonnet Bolt
6
Bonnet Nut
7
Gasket
8
Bonnet
A216 WCB
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A217 CF8
A351 CF8M
A351 CF3
A351 CF3M
9
Back Seat Bushing
A182 F6
A182 F6
A182 F6
A182 F6
A182 F6a
A182 F6a
A182 F6a
A182 F304
A182 F316
A182 F304L
A182 F316L
A182 F6
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F316
A182 304L
A182 F316L
A216 WCB
A193 B7
A320 L7
A193 B16
A194 2H Solid metal serrated gasket
A320 B8
A194 7
Stainless Steel & Graphite wound
A193 B8M
A194 8
A194 8M
Non-metallic gasket
Stainless Steel or Soft Iron Ring Gasket
10
Stem Packing
11
Lantern*1
12
Pin
13
Gland
A182 F6
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F304
A182 F304
A182 F316
A182 F304L
A182 F316L
14
Gland Flange
A216 WCB
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
15
Gland Eyebolt
A193 B7
A193 B8
A193 B8M
16
Gland Nut
A194 2H
17
Stem Nut
A439D2 (Austenitic DI)
18
Retaining Nut
Carbon Steel or Alloy Steel
19
Hand Wheel
Ductile Iron or Carbon Steel A351 CF8M
A351 CF3
A351 CF3M
20
H.W. Lock Nut
21
Yoke
22
Nipple
23
Seat/Wedge Facing
Braided/Flexible Graphite or PTFE A182 F304
Carbon Steel
A307 B
A307 L7
A194 4
Carbon Steel A216 WCB
A216 WCC
A352 LCB 13Cr
A182 F304
Stainless Steel
Alloy Steel
A194 8
A194 8M
ZCuA110Fe3 (AL-Bronze)
Stainless Steel
Alloy Steel
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
Copper Alloy
or
Carbon Steel
or
Stainless Steel
or
16Cr-8Ni
or
HF(Co-CrA)
or
316
or
304
*1 Lantern Ring where applicable
API 622 & ISO 15848-1 Fugitive Emission Certified
API 607 & ISO 10497 Firesafe Certified
AU S T R A L I A N P I P E L I N E VA LV E
7
OVERVIEW
MATERIAL COMBINATIONS / FEATURES 14
15
20
19
18
CAST STEEL GLOBE VALVES ANSI CLASS 150 ~ 2500
12 16
11
17
10
FEATURES
13 9
• Bolted bonnet, OS&Y, Swivel Disc. • Plug type disc (Ball type also available). • On smaller sizes, the yoke is cast integral with bonnet. Larger sizes have two piece yoke, refer to individual drawing. • Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.
8 7
21
6 5 4 3 2
APPLICABLE STANDARDS
1
• Valves designed to ASME B16.34 / API 623 wall thickness to API 623 • Valves tested to API Std. 598 • Face-to-face to ANSI B16.10 • Flanged ends to ANSI B16.5 API 622-2 & ISO 15848-1 API 607-7th & ISO 10497 Fugitive Emission Certified Firesafe Certified • Butt-welding ends to ANSI B16.25 • Trim and seating surface as per API 600 • Stuffing box smoothness ≤Ra 3.2 µm (superior to API 623 / API 600) • Stem smoothness to API 623 ≤Ra 0.80 µm
Body Guided Disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque. Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
MATERIAL LIST Part Name
No.
Carbon Steel WCB
APV Suffix Code
Alloy Steel
Stainless Steel
WCC
LCB
LCC
C5
WC6
WC9
CF8
CF8M
CF3
1
2B
2
5
6
7
8
8M
0
3M
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M A182 F316L
1
Body
2
Seat Ring
A105
A105
A350 LF2
A350 LF2
A182 F5
A182 F11
A182 F22
A182 F304
A182 F316
A182 F304L
3
Disc
A105
A216 WCC
A350 LF2
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
4
Stem
A182 F6
A182 F6
A182 F6a
A182 F6a
A182 F6a
A182 F6a
A182 F6a
A182 F304
A182 F316
A182 F304L
A182 F316L
5
Disc Nut
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F304
A182 F304
A182 F304
A182 F316
A182 F304L
A182 F316L
6
Gasket
7
Bonnet
8
Bonnet Bolt
A216 WCB
Solid metal serrated gasket A216 WCB
A216 WCC
A352 LCB
Stainless Steel & Graphite spiral wound A352 LCC A193 B7
A217 C5 A320 L7
Non-metallic gasket
Stainless Steel or Soft Iron Ring Gasket
A217 WC6
A217 WC9
A193 B16
A320 B8
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
A194 7
A194 8
A194 8M
A182 F6a
A182 F6a
A182 F304
A182 F316
A182 304L
A182 F316L
A182 F304
A182 F316
A182 F304L
A182 F316L
A193 B8M
9
Bonnet Nut
10
Back Seat Bushing
11
Stem Packing
12
Lantern*
13
Pin
14
Gland Flange
A216 WCB
A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
15
Gland
A182 F6
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F304
A182 F304
A182 F316
A182 F304L
A182 F316L
16
Gland Eyebolt
A193 B7
A193 B8
17
Gland Nut
A194 2H
18
Stem Nut
A439D2 (Austenitic DI)
19
Handwheel
20
H.W. Lock Nut
21
Seat/Disc Facing
A194 2H A182 F6
A182 F6
A182 F6
A182 F6
A182 F6a
Braided/Flexible Graphite or PTFE A182 F6
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
Carbon Steel
A307 B
A182 F304
Stainless Steel
A307 L7
A194 4
Alloy Steel
A194 8
A193 B8M A194 8M
ZCuA110Fe3 (AL-Bronze)
Ductile Iron or Steel Carbon Steel 13Cr
or
16Cr-8Ni
or
Stainless Steel
Alloy Steel
HF(Co-CrA) ST#6
or
* Lantern Ring where applicable.
8
CF3M
AU S T R A L I A N P I P E L I N E VA LV E
316
or
304
OVERVIEW
MATERIAL COMBINATIONS / FEATURES CAST STEEL CHECK VALVES ANSI CLASS 150 ~ 2500 FEATURES
13*
8
10
• Bolted or pressure seal bonnet
9
• Swing disc
7
APPLICABLE STANDARDS
6
• Valves designed to ASME B16.34 and API 594/API 6D
5 4
• Valves tested to API Std. 598/API 6D/ISO 5208
3 2 1
11
• Face-to-face to ANSI B16.10
12
• Flanged ends to ANSI B16.5 • Butt-welding ends to ANSI B16.25 • Trim and seating surface as per API 600 standard.
API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)
MATERIAL LIST No.
Part Name
Carbon Steel WCB
APV Suffix Code 1
Body
Alloy Steel
Stainless Steel
WCC
LCB
LCC
C5
WC6
WC9
CF8
CF8M
CF3
1
2B
2
5
6
7
8
8M
0
3M
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
A182 F304L A182 F316L
A216 WCB A216 WCC
CF3M
2
Seat Ring
A350 LF2
A352 LCC
A182 F5
A182 F11
A182 F22
A182 F304
A182 F316
3
Disc
A216 WCB A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
4
Disc Nut
A182 F6
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F304
A182 F304
A182 F316
A182 F304L A182 F316L
5
Hinge
A216 WCB A216 WCC
A352 LCB
A352 LCC
A217 C5
A217 WC6
A217 WC9
A351 CF8
A351 CF8M
A351 CF3
6
Hinge Pin
A182 F6
A182 F6
A182 F6
A182 F304
A182 F304
A182 F304
A182 F304
A182 F316
A182 F304L A182 F316L
7
Gasket
8
Cover
9
Cover Bolt
10
Cover Nut
11
Washer
12
Seat/Disc Facing
13
Eye Bolt*
A105
A105
A182 F6
Solid metal serrated gasket A216 WCB A216 WCC
Stainless Steel & Graphite spiral wound
A352 LCB
A352 LCC
A193 B7
A217 C5 A320 L7
A194 2H
Non-metallic gasket
A351 CF3M
Stainless Steel or CAD Plated Soft Iron Ring Gasket
A217 WC6
A217 WC9
A193 B16
A193 B8
A194 4
A351 CF3M
A194 7
A351 CF8
A351 CF8M
A351 CF3
A351 CF3M
A193 B8M
A194 8
Carbon Steel or Alloy Steel or Stainless Steel 13Cr
or
16Cr-8Ni
or
HF(Co-CrA) ST#6
A193 B7
or
316
or
304
A320 L7
The material is according to ASTM standard. * Eye bolt supplied in larger sizes & higher classes.
AU S T R A L I A N P I P E L I N E VA LV E
9
OVERVIEW
API 600 TRIM TYPES The following tables detail standard trim material available. Special trims are available on request. API Trim Nominal Trim Number
Trim Code
Stem & other trim parts
Disc/Wedge/Surface
Seat Surface
F6 (13Cr) (200 HBN)
Trim Material Grade
Service
410 (13Cr) (250 HBN min)
13Cr-0.75Ni-1Mn
For oil and oil vapors and general services with heat treated seats and wedges. General very low erosive or non-corrosive service between -100°C and 320°C. This stainless steel material lends itself readily to hardening by heat treatment and is excellent for contacting parts such as stems, gates, and discs. Steam, gas & general service to 370°C. Oil & Oil vapor 480°C.
1
410
F6
410 (13Cr) (200-275 HBN)
2
304
304
304
304 (18Cr-8Ni)
304 (18Cr-8Ni)
19Cr-9.5Ni-2Mn-0.08C
3
310
310
(25Cr-20Ni)
310 (25Cr-20Ni)
310 (25Cr-20Ni)
25Cr-20.5Ni-2Mn
For moderate pressure in corrosive or non corrosive service between -265°C and 450°C.
4
410 Hard
F6H
410 (13Cr) (200-275 HBN)
F6 (13Cr) (200-275 HBN)
F6 (13Cr) (275 HBN min)
13Cr-0.75Ni-1Mn
Seats 275 BHN min. As trim 1 but for medium pressure and more corrosive service.
5
410 Full Hard faced
F6HF
410 (13Cr) (200-275 HBN)
F6+St Gr6 (CoCr Alloy) (350 HBN min)
410+St Gr6 (CoCr Alloy) (350 HBN min)
13Cr-0.5Ni-1Mn/Co-Cr-A
High pressure slightly erosive and corrosive service between -265°C and 650°C and higher pressure. Premium trim service to 650°C. Excellent for high pressure water and steam service.
5a
410 Full Hard faced
F6HF
410 (13Cr) (200-275 HBN)
F6+Hardf. NiCr Alloy (350 HBN min)
410+Hardf. NiCr Alloy (350 HBN min)
13Cr-0.5Ni-1Mn/Co-Cr-A
As trim 5 where Co is not allowed.
Monel 400® (NiCu Alloy) (175 HBN min)
13Cr-0.5Ni-1Mn/Ni-Cu
As trim 1 and more corrosive service.
For moderate pressure in corrosive, low erosive service between -265°C and 450°C.
6
410 and Ni-Cu
F6HFS
410 (13Cr) (200-275 HBN)
Monel 400® (NiCu Alloy) (250 HBN min)
7
410 Very Hard
F6HF+
410 (13Cr) (200-275 HBN)
F6 (13Cr) (250 HBN min)
F6 (13Cr) (750 HB)
13Cr-0.5Ni-1M0/13Cr-0.5Ni-1Mo
Seats 750 BHN min. As trim 1 but for higher pressure and more corrosive/erosive service.
8
410 Hard faced
F6HFS
410 (13Cr) (200-275 HBN)
410 (13Cr) (250 HBN min)
410+St Gr6 (CoCr Alloy) (350 HBN min)
13Cr-0.75Ni-1Mn/1/2Co-Cr-A
Universal trim for general service requiring long service life up to 593°C. As trim 5 for moderate pressure and more corrosive service. Steam, gas & general service to 540°C. Standard trim for gate valves.
8a
410 Hard faced
F6HFS
410 (13Cr) (200-275 HBN)
F6 (13Cr) (250 HBN min)
410+Hardf. NiCr Alloy (350 HBN min)
13Cr-0.75Ni-1Mn/1/2Co-Cr-A
As trim 5a for moderate pressure and more corrosive service
9
Monel
Monel
Monel® (NiCu Alloy)
Monel 400® (NiCu Alloy)
Monel 400® (NiCu Alloy)
70Ni-30Cu
For corrosive service to 450°C such as acids, alkalies, salt solutions, etc. Very corrosive fluids. Erosive-corrosive service between -240°C and 480°C. Resistant to sea water, acids, alkalies. Has excellent corrosion resistance in chlorine and alkylation service.
316 (18Cr-Ni-Mo)
316 (18Cr-Ni-Mo)
18Cr-12Ni-2.5Mo-2Mn
For superior resistance to corrosion for liquids and gases which are corrosive to 410 stainless steel up to 455°C. As trim 2 but a higher level of corrosive service. Provides excellent resistance to corrosive media at high temperatures and toughness for service at low temperatures. Low temperature service standard for 316SS valves.
10
316
316
316 (18Cr-Ni-Mo)
11
Monel Hard faced
MonelHFS
Monel® (NiCu Alloy)
Monel 400® (NiCu Alloy)
Monel 400®+St Gr6 (350HBN min)
70Ni-30Cu/1/2Co-Cr-A
As trim 9 but for medium pressure and more corrosive service.
11a
Monel Hard faced
MonelHFS
Monel® (NiCu Alloy)
Monel 400® (NiCu Alloy)
Monel 400®+HF NiCr Alloy (350 HBN min)
70Ni-30Cu/1/2Co-Cr-A
As trim 9 but for medium pressure and more corrosive service.
12
316 Hard faced
316HFS
316 (Cr-Ni-Mo)
316 (18Cr-8Ni-Mo)
316+St Gr6 (350 HBN min)
18Cr-12Ni-2.5Mo-2Mn1/2Co-Cr-A
As trim 10 but for medium pressure and more corrosive service.
12a
316 Hard faced
316HFS
316 (Cr-Ni-Mo)
316 (18Cr-8Ni-Mo)
316 Hardf. NiCr Alloy (350 HBN min)
18Cr-12Ni-2.5Mo-2Mn1/2Co-Cr-A
As trim 10 but for medium pressure and more corrosive service.
Alloy 20 (19Cr-29Ni)
Alloy 20 (19Cr-29Ni)
29Ni-19Cr-2.5Mo-0.07C
Very corrosive service. For moderate pressure between -45°C and 320°C.
Alloy 20 St Gr6 (350 HBN min)
29Ni-19Cr-2.5Mo-0.07C/1/2Co-Cr-A
As trim 13 but for medium pressure and more corrosive service.
Alloy 20 Hardf. NiCr Alloy 29Ni-19Cr-2.5Mo-0.07C/1/2Co-Cr-A (350 HBN min)
As trim 13 but for medium pressure and more corrosive service.
13
Alloy 20
Alloy 20
Alloy 20 (19Cr-29Ni)
14
Alloy 20 Hard faced
Alloy 20HFS
Alloy 20 (19Cr-29Ni)
Alloy 20 (19Cr-29Ni)
14a
Alloy 20 Hard faced
Alloy 20HFS
Alloy 20 (19Cr-29Ni)
Alloy 20 (19Cr-29Ni)
15
304 Full Hard faced
304-HF
304 (18Cr-8Ni-Mo)
304St Gr6
304+St Gr6 (350 HBN min)
19Cr-9.5Ni-2Mn-0.08C/1/2Co-Cr-A
As trim 2 but more erosive service & higher pressure.
16
316 Full Hard faced
316-HF
316 HF (18Cr-8Ni-Mo)
316+St Gr6 (320 HBN min)
316+St Gr6 (350 HBN min)
18Cr-12Ni-2.5Mo-2Mn/Co-Cr-Mo
As trim 10 but more erosive service & higher pressure.
17
347 Full Hard faced
347-HF
347 HF (18Cr-10Ni-Cb)
347+St Gr6 (350 HBN min)
347+St Gr6 (350 HBN min)
18Cr-10Ni-Cb/Co-Cr-A
As trim 13 but more corrosive service & higher pressure. Combines good corrosion resistance with high temperature resistance up to 800°C.
18
Alloy 20 Alloy 20 HF Full Hard faced
Alloy 20 (19Cr-29Ni)
Alloy 20+St Gr6 (350 HBN min)
Alloy 20+St Gr6 (350 HBN min)
19Cr-29Ni/Co-Cr-A
As trim 13 but more corrosive service & higher pressure. Water, gas or low pressure steam to 230°C.
Special
Bronze
Bronze
410 (CR13)
Bronze
Bronze
-
Special
Alloy 625
Alloy 625
Alloy 625
Alloy 625
Alloy 625
-
NACE Full Stellite
Water, oil, gas, or low pressure steam to 232°C. -
Specially treated 316 or 410 trim combined optionally with B7M bolts and 2HM nuts to meet NACE MR-01-75 requirements. Full Hardfaced trim, suitable for abrasive & severe services up to 1200°F (650°C).
Important Note: Data provided in this chart is for informational purposes only. Always consult current API publications to verify information and trim data. Australian Pipeline Valve (APV) recommends that customer’s engineers analyse service requirements and specify the materials they consider optimum for their service conditions. Temperatures shown will vary depending on service applications, pressure and media type.
For API trim 19 to 21 and hardness requirements of all trims, see the technical section of the APV website.
10
AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW
PHYSICAL & CHEMICAL PROPERTIES MATERIALS FERRITIC STEELS CHEMICAL REQUIREMENTS (%) Carbon
MECHANICAL PROPERTIES
Manganese
Phos-
Sulphur
Silicon
Nickel
Chromium
phorous
Molyb-
Tensile
Yield
Elongation
Reduction
denum
Strength
Strength
2” (50mm)
of Area
N/mm2
N/mm2
CAST CARBON STEEL
ASTM A216, Grade WCB
Min
-
-
-
-
-
-
-
-
485
205
22%
35%
Max
0.35
1.00
0.040
0.045
0.60
-
-
-
655
-
-
-
FORGED CARBON STEEL
ASTM A105
Min
-
0.60
-
-
-
-
-
-
485
250
22%
30%
Max
0.35
1.05
0.040
0.05
0.35
-
-
-
-
-
-
-
CAST CARBON STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LCB*
Min
-
-
-
-
-
-
-
-
450
240
24%
35%
Max
0.30
1.00
0.040
0.045
0.60
-
-
-
620
-
-
-
CAST CARBON MOLY STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC1*
Min
-
0.50
-
-
-
-
-
0.45
450
240
24%
35%
Max
0.25
0.80
0.040
0.045
0.60
-
-
0.65
620
-
-
-
CAST 2-1/2% NICKEL STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC2*
Min
-
0.50
-
-
-
2.0
-
-
485
275
24%
35%
Max
0.25
0.80
0.040
0.045
0.60
3.0
-
-
655
-
-
-
CAST 3-1/2% NICKEL STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC3*
Min
-
0.50
-
-
-
3.0
-
-
485
275
24%
35%
Max
0.15
0.80
0.040
0.045
0.60
4.0
-
-
655
-
-
-
CAST CARBON MOLY STEEL
ASTM A217, Grade WCI
Min
-
-
-
-
-
-
-
0.45
450
240
24%
35%
Max
0.25
0.80
0.040
0.045
0.60
-
-
0.65
620
-
-
-
CAST 1-1/4% CR - 1/2% MO ALLOY STEEL Min Max
0.20
0.50 0.80
ASTM A217, Grade WC6
0.040
0.045
0.60
-
1.0 1.50
0.45 0.65
485 655
275 -
0.040
0.045
0.60
-
2.0 2.75
0.9 1.20
485 655
275 -
0.040
0.045
0.75
-
4.0 6.50
0.45 0.65
620 795
415 -
0.040
0.045
1.00
-
8.0 10.00
0.9 1.20
620 795
415 -
0.040
0.030
1.50
1.0
11.5 14.0
0.50
620 795
450 -
0.030
1.00
0.50
11.5 13.5
-
760 -
585 -
CAST 2-1/4% CR - 1% MO ALLOY STEEL Min Max
0.18
0.40 0.70
0.20
0.40 0.70
0.20
0.35 0.65
0.15
1.00
0.15
1.00
18% -
35% -
18% -
35% -
ASTM A217, Grade CA15
FORGED/ROLLED 12 - 14% CR ALLOY STEEL Min Max
35% -
ASTM A217, Grade C12
CAST 12 - 14% CR ALLOY STEEL Min Max
20% -
ASTM A217, Grade C5
CAST 9% CR - 1% MO ALLOY STEEL Min Max
35% -
ASTM A217, Grade WC9
CAST 1 - 6% CR ALLOY STEEL Min Max
20% -
0.040
18% -
30% -
ASTM A182, Grade F6a 15% -
35% -
*Usual minimum service temperature - LCB at -46°C (-50°F), LCI at -60°C (-75°F), LC2 at -75°C (100°F), LC3 at -100°C (-150°F) AUSTENITIC STEELS CHEMICAL REQUIREMENTS (%) Carbon
Manganese
MECHANICAL PROPERTIES Phos-
Sulphur
Silicon
Nickel
Chromium
phorous
Molyb-
Tensile
Yield
Elongation
Reduction
denum
Strength
Strength
2” (50mm)
of Area
N/mm2
N/mm2
CAST STAINLESS STEEL WITH MOLYBDENUM (LOW CARBON) Min Max
0.03
1.50
0.040
ASTM A351, Grade CF3M
0.040
1.50
9.0 13.0
17.0 21.0
2.0 3.0
485 -
205 -
0.040
1.50
9.0 12.0
18.0 21.0
2.0 3.0
485 -
205 -
2.00
9.0 12.0
18.0 21.0
0.50
485 -
205 -
CAST STAINLESS STEEL WITH MOLYBDENUM Min Max
0.08
1.50
0.040
0.08
1.50
0.040
-
ASTM A351, Grade CF8M
CAST STAINLESS STEEL WITH COLUMBIUM (NIOBIUM) Min Max
30% 30% -
-
ASTM A351, Grade CF8C
0.040
30% -
-
ASTM A351-CF8C shall have a columbium content of not less than 8 times the carbon content but not over 1.00%
AU S T R A L I A N P I P E L I N E VA LV E
43 11
OVERVIEW
API 600 CAST STEEL VALVES Cast steel valves are designed and manufactured to conform with API, ASTM, ANSI and other applicable internationally recognised standards, to possess all the qualities to meet with stringent requirement criteria of petroleum, petro-chemical and general industrial applications. Valves are tested in accordance with applicable API standards. Full traceability is maintained.
Seat Ring (welded)
Seat Ring (threaded)
Connection of stem to wedge
Lantern ring and packing
Valves offer the option of hard facing on the wedge (disc) and seating areas. Gate Valves are optionally available with lantern rings. These rings along with double packing provide a leak-off connection. Alongside are illustrations of lantern rings as well as disc connection. Fugitive emission packing sets do normally need a lantern ring.
FUGITIVE EMISSION SERVICE APV offers fugitive emission service valves on special request. The valves comply with environmental protection requirements. APV fugitive emission valves are designed, manufactured and tested to meet less than 100ppm with packing conforming to API 622 and valve design tested to API 624 and ISO 15848-1. Furthermore, optional live-loading of packing bolts is available. Two sets of belleville plate springs maintain a permanent packing stress of 24,000-28,000 kPa. Live-loading extends low emission service life especially in service with high pressure/temperature transients. The stem on all APV fugitive emission service valves is surface finished to ≤Ra 0.80 µm. Straightness and roundness are precisely controlled. The stuffing box has a maximum ≤Ra 3.2 µm surface finish. Cylindricity and verticality are precisely controlled.
GENERAL DESIGN SPECIFICATIONS STANDARD Shell wall thickness and general valve design specifications
API 600 (Gate Valves) API 603 (Gate Valves) API 594 (Check Valves) API 623 (Globe Valves)
Pressure-temperature ratings Face-to-face & End to end dimensions
ANSI B16.34 ANSI B16.10
Flanged end dimensions
ANSI B16.5*
Welding end dimensions
ANSI B16.25
*Valves 700NB (28”) and larger according to MSS SP-44 or API 605 are available.
LIVE LOADING Live Loading is an addition of spring washers to the gland studs to maintain the packing load of the valve over time.
BELLOW SEAL The bellow seal replaces the dynamic sealing system of a stem packing by a static sealing system between the valve bonnet and the valve stem bottom. It prevents the valve from the risk of leakage from the valve packing for VOC or toxic services.
12
AU S T R A L I A N P I P E L I N E VA LV E
Bellows Seal Option
OVERVIEW
VALVE SELECTION CRITERIA GATE VALVES Gate valves are used for bi-directional shut off applications where minimum pressure drop is required. They are not designed for throttling service. Gear operators, actuators, by-passes, actuators etc, can be fitted on request. Parallel slide style also available.
GLOBE VALVES Globe valves are ideal for throttling and shut off. They can be used for shut off service, but do have a higher pressure drop and seat leakage allowance than gate valves. Globe valves should not be used for prolonged throttling at less than 10% open. Gearboxes, actuators, bypasses etc, can be fitted.
RATINGS Valves must only be used in operating conditions within the correct ANSI pressure-temperature ratings for valve class rating and body/bonnet material.
TEMPERATURE LIMITATIONS Only use valves within the correct temperature limitations of their construction. Temperature limitations of body/bonnet materials, trim, bolting, packing and gaskets must all be considered.
AU S T R A L I A N P I P E L I N E VA LV E
43 13
OVERVIEW
VALVE SELECTION CRITERIA
STOP CHECK VALVES Stop check valves are combination globe and check valves. In the open position, they function as a lift check valve. In the closed position, they are seated by manually closing the stem like a globe valve. Stop check valves must be installed vertically (in a horizontal pipeline). They provide positive shutoff in either direction when the stem is in the closed position. Right angle and inclined ‘Y’ style are also available.
SWING CHECK VALVES Swing check valves are used to prevent flow reversal. They are suitable for service in horizontal or upwards vertical. They have low pressure drop and are best suited for moderate velocity applications. Either too low a line velocity or too high a velocity can damage valve internals and shorten valve life hence correct size selection is important. Service in systems involving rapid and frequent flow reversals, pulsation or turbulent flow should be avoided. Also API 6D full opening (piggable) type available on request.
14
AU S T R A L I A N P I P E L I N E VA LV E
43
OVERVIEW
VALVE SELECTION CRITERIA APPLICATIONS (150LB ~ 600LB) Globe
Swing Check
Wedge Gate
Application Requirements
Extended Service Fugitive Emission High Flow Capacity Low Torque
Function
Reduced Maintenance Diverting On/Off Throttling Abrasive Slurries Clean Liquids & Gases Corrosive Liquids & Gases
Media
Dirty Liquids & Gases Dry Material Fibrous Slurries Hazardous Liquids & Gasses Scaling Liquids & Slurries Vacuum Service Viscous Liquids Recommended
Limited Application
Not Suitable
AU S T R A L I A N P I P E L I N E VA LV E
15
OVERVIEW
BOLTED BONNET GATE VALVES FEATURES Full body wedge guides allow correct wedge alignment. Yoke sleeve with bearings reduce torque for easy operation. Seat rings allow easy access for maintenance and packing replacement is simple. Seat face 13Cr hardfaced, ground and lapped to a Ra 0.4~0.8 µm finish. Wedge is ground and lapped to a Ra 0.4~0.8 µm finish and tightly guided to prevent dragging and seat damage. Non-rotating stem with precision Acme threads and burnished finish. Rotating stem nut is austenitic ductile iron Gr. D-2C renewable.
2
STANDARDS
9
API 600 and ANSI B16.34. Dimensions to ANSI B16.10 and ISO 5727. Stuffing box smoothness ≤Ra 3.2 µm superior to API 600. Stem smoothness ≤Ra 0.80 µm as per API 600.
1 3
4
5 6 7
8
10 11
12
13
SOFT SEATED TRIM OPTION All gate valves are available with optional PTFE seat rings. The moulded PTFE ring is bonded into a seat ring groove in the face for maximum service life. This design is excellent for lower temperature service where tight shutoff is required.
14
1. Handwheel 2. Rising Stem - provides open-close indication 3. Grease Fitting - to minimise wear and operating torque 4. Yoke Sleeve - furnished in ductile Ni-resist or aluminium-bronze for low torque operation 5. Swing Bolt - easier maintenance and packing replacement
Parallel slide style also available, see page 20, 84 - 88 and also see APV Steamco Catalogue
6. Gland - flange is self-aligning to eliminate stem damage 7. Stuffing Box 8. Stem - upset forge T-head stems to eliminate possibility of a bent stem jamming the valve 9. Backseat - provides back-up stem seal 10. Bonnet Joint 11. Body - full ported, heavy wall body API 600 wall thickness 12. Wedge - heavy pattern. Available in solid & flex wedge 13. Seat Ring - full ported rings for easy maintenance 14. End Connections - flanged or butt weld ends
Soft seated “ST” trim option
API 622 & ISO 15848-1 Fugitive Emission Certified
16
ISO 10497-1 & API 607-7th Firesafe Certified
Sealant injector and lantern ring option
AU S T R A L I A N P I P E L I N E VA LV E
43
OVERVIEW
BOLTED BONNET GLOBE VALVES 2
OPERATION Seat rings are easily accessible for repair or replacement. Australian Pipeline Valve globe valves are for services requiring frequent operation for on-off isolation service as well as throttling. Never attempt throttling at under 20% of stem travel. Closer throttling, can result in higher pressure drops which may cause excessive velocities or cavitation and could cause vibration or high noise levels resulting in damage to the valve or adjacent components/structure.
5
LIFE
7
Heavy construction provides years of reliable service.
8
1
3 4 6
DESIGN
Available in bolted and pressure seal bonnet, outside screw and yoke, rising stem with ball or plug type disc, and have flanged or butt weld ends. Screw down non-return (Stop check) also available. Stem with precision Acme threads and burnished finish. Valve suitable for horizontal installation. Conical seating surfaces 13Cr hardfaced/stellite, ground and lapped to a Ra 0.4~0.8 µm finish. Tapered plug type disc as standard. Body guided disc on larger sizes, and higher classes on smaller sizes, accurately mates the hardfaced surface of the disc with the surface of the seat. Body and bonnet joint accurately machined. Fully enclosed gasket. Rotating stem nut, austenitic ductile iron Gr. D-2C, renewable in-line.
STANDARDS
11
12
1. Yoke Sleeve - furnished in aluminium-bronze to reduce torque. Larger sizes furnished with bearings 2. Handwheel 3. Swing Bolts - easier maintenance 4. Gland - self-aligning to eliminate stem damage 5. Stuffing Box 6. Stem - heavy duty 7. Backseat - provides back-up stem seal
To ASME B16.34 / API 623. Dimensions to ASME B16.10 and ISO 5752. Wall thickness, stem smoothness and stuffing box finish complies with API 623. APV stuffing box smoothness ≤Ra 3.2 µm superior to API 623 / API 600. Stem smoothness ≤Ra 0.80 µm as per API 623.
API 622 & ISO 15848-1 Fugitive Emission Certified
Plug Disc
10
9
Ball Disc
8. Bonnet Joint - ring joint or spiral according to ANSI class 9. Seat Rings - separate heavy duty, full ported rings for easy maintenance 10. Disc - heavy duty disc plug design 11. End Connections - flanged or butt weld ends 12. Body - full ported, with API 600 / API 623 heavy wall thickness 13. Stem guide - (Optional) for reduced packing wear
API 623 Guided disc style (Non Rotating Stem Version)
13
API 607-7th & ISO 10497 Firesafe Certified
Body Guided Disc
Pin Guided Disc
Parabolic Disc
AU S T R A L I A N P I P E L I N E VA LV E
Equilibrated Disc Vee Point Disc
17
OVERVIEW
BOLTED BONNET CHECK VALVES
Australian Pipeline Valve valves are designed to provide fast valve action and maximum life. All valves are full ported, have full API 600/API 594 wall thickness, and meet the requirements of ANSI B16.34. Full opening API 6D (piggable) type also available on request.
2 1 3 5 7
DESIGN
4 6
8
ASME B16.34 / API 594 /API 6D as applicable.
FEATURES
1. Disc Stop - provides positive stop in open position
Check valves are designed to close quickly in either horizontal or vertical
3. Hinge Pin - solid pin for maximum strength
2. Bonnet Joint - (ring or spiral according to class) 4. Securing Lugs - allow disc to seat freely and prevent
(flow up) pipe runs. The body seat ring is installed on a 3° angle. This
disc spinning
allows our check valve to close even when installed in horizontal pipe run
quick closing
5. Hinge - designed to withstand shock and load of 6. Disc - disc is bolted and pinned to hinge; ground seating surface is mated to seat ring for positive shut off
with no pressure.
7. Seat Ring - Full port seal welded or screwed 8. End Connections - flanged or buttweld
API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)
18
AU S T R A L I A N P I P E L I N E VA LV E
43
OVERVIEW
PRESSURE SEAL BONNET VALVES
FLEXIBLE WEDGE GATE VALVE The wedge is a one piece, fully guided wedge. Available in flex wedge and solid wedge. (Flexible wedge allows the seating faces to move to
2 1 4
3
compensate for thermal expansion). Wedging actions allows a tight seal
5
even in low differential pressure services. Flexible wedge construction
See Exploded view
resists wedge sticking in service where the valve may be closed when hot
6
7
and opened when cold. Seating surfaces are hardfaced for long life.
Parallel slide also available, see page 20, 84 - 85 and also see APV Steamco Catalogue.
8 9 10
1. Yoke Sleeve - aluminium-bronze yoke sleeve has thrust bearings to minimise torque 2. Hand Wheel - (or gear in larger sizes) 3. Yoke - offering ease of maintenance 4. Stem - The design allows the wedge to self-align, eliminating the possibility of jamming the wedge 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - retaining ring and mild steel silver plated/SS/ SS+GRP gasket to aid disassembly and provide maximum seal 8. Seat Ring - hardfaced seat rings are welded to body. Tapered design provides clear flow path 9. Wedge - one-piece, fully guided. Parallel seat also available 10. Body - streamlined flow path minimises pressure drop. API 600 wall thickness
11. Segment Ring 12. Thrust Ring 13. Gasket 14. Body 15. Bonnet
Exploded View
API 622 & ISO 15848-1 Fugitive Emission Certified
API 607-7th & ISO 10497 Firesafe Certified
AU S T R A L I A N P I P E L I N E VA LV E
Flexible Wedge
43 19
OVERVIEW
PRESSURE SEAL BONNET VALVES
PARALLEL SLIDE GATE VALVES
2
Normally utilised for shut off service but are not recommended for throttling. Gate valves are normally installed in horizontal pipe runs with
1 3
4
the valve stem vertically up. They can be installed in horizontal or vertical pipe runs. After closing with sufficient force, the stem should be backed off
5
slightly (1/8 turn) to relieve stem load. Parallel Slide Valves have self aligning discs with no wedging force and react freely to thermal changes. The design
6
7
also ensures uniform seat wear and ease of maintenance. Parallel Slide Gate Valves are ideal where high differential pressure or thermal expansion may cause sticking of wedge to gate in traditional gate valves.
8 9 10
1. Yoke Sleeve - aluminium-bronze yoke sleeve with thrust bearings for ease of opening 2. Actuation - Low torque seating design reduces actuation costs 3. Yoke - designed to offer ease of maintenance 4. Stem - Threaded into disc housing and also pinned 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - retaining ring and mild steel silver plated/SS/SS+GRP gasket to aid disassembly and provide maximum seal 8. Seat Ring - hardfaced seat rings are welded to body and are designed for ease of maintenance 9. Discs - Spring loaded discs are self-aligning and reduce actuator torque requirements 10. Integral Stop - Integral stop positions for reliable seating
Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing The torque arm design guides and centralises the stem and prevents stem movement which reduces wear on packing rings & enables better sealing as well as reducing torque. Only the stem nut rotates. The arm also provides visual stem position indication & can be interfaced with position switches. Optional live loaded packing system is shown.
20
AU S T R A L I A N P I P E L I N E VA LV E
43
OVERVIEW
PRESSURE SEAL BONNET VALVES
GLOBE & SDNR CHECK VALVES Australian Pipeline Valve Globe valves are installed with pressure and flow
2 1
under the disc. Globe valves are suitable for most throttling applications; they should not be used for throttling at less than 10% open. Stop Check
3
4
Valves have a guided loose disc allowing the valve to act as a combination
5
globe valve and check valve. 6
7
9 8 10 API 622 & ISO 15848-1 Fugitive Emission Certified
1. Yoke Sleeve - aluminium-bronze yoke sleeve minimizes operating torque. Larger sizes have needle bearing type thrust bearings 2. Actuation - Manual handwheel gear operator or actuated 3. Yoke - designed to offer ease of maintenance
API 607-7th & ISO 10497 Firesafe Certified
4. Stem - precision-ground stem has upset tee-head for reliable stem/wedge connection 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - uncomplicated design has segmented retaining ring and mild steel silver plated/SS/SS+GRP gasket to aid disassembly and provide maximum bonnet seal 8. Hardened Seating Surfaces - both disc and body seating surfaces are hard faced for maximum service life 9. Disc - fully body guided for positive seating 10. Body - Full port ‘s’ pattern design available to minimise pressure drop
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing The torque arm design guides and centralises the stem and prevents stem movement which reduces wear on packing rings & enables better sealing as well as reducing torque. Only the stem nut rotates. The arm also provides visual stem position indication & can be interfaced with position switches. Optional live loaded packing system is shown.
AU S T R A L I A N P I P E L I N E VA LV E
43 21
OVERVIEW
PRESSURE SEAL BONNET VALVES CHECK VALVES Australian Pipeline Valve Check valves are installed with pressure and flow under the disc.
TILTING DISC CHECK VALVES 1
Reduced maintenance is assured because the disc is the only moving part and is designed to minimise flutter in the closed position, thus reducing wear on the pivot pin, disc, and seat. Loss of head is minimised by the balanced disc and its ‘aerofoil’ design. Short distance of travel, combined with a balanced disc allows rapid closure while minimising slamming.
3 4
Drip tight seating is accomplished over the full pressure range because a slight clearance at the pivot pin assures complete seating between the disc ring and body ring.
2 1. Pressure seal design - with retaining ring 2. Tilting disc - internal pin
The hinge pin located near the center of gravity allows the conical seating face of the disc to move out and into the seat rapidly without sliding or wear. The disc pivots through a small arc preventing backflow and ‘water hammer’. Superior tightness - conical, lapped-in hardfaced seating is self aligning. Valve can be used in horizontal but also even in vertical piping with flow up.
3. Welded in - hardfaced seat ring 4. Full port
1
PISTON LIFT CHECK VALVES Piston Lift Check valves are generally used in applications where pressure drop through the valve is not critical, although APV piston check valves have a relatively low pressure drop. available in horizontal, right angle, Y patterned (inclined) and vertical designs. Excellent for low or pulsating flows with good to moderate sealing capability. APV offers fully guided disc through the total travel.
2
4
Piston Lift Check Valves may be equipped with equaliser lines to vent the bonnet area above the disk and eliminate any dash-pot effect during rapid operation. An aspirator is also available with an adjustable valve to control disc opening and closing speed.
3 1. Pressure seal design - with retaining ring 2. Guided disc - for positive seating 3. Welded in - hardfaced seat ring 4. Full port - S pattern flow path available to minimise pressure drop
22
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - CAST STEEL
GATE VALVE CAT 40~1200AP47XXXXXXXXXX-XX CLASS 150 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Facing
Stainless Steel/HF
A105/F6a+410SS/CR13/Stellite
Back Seat Ring
Stainless Steel
A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing
C
B
-
Thrust Ball
Grease Nipple
Carbon Steel
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
316/Graphite
Reinforced Graphite 316 Tanged
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5/26” & larger MSS SP-44
Basic Design
API 600
Testing
API 598
DIMENSIONS Size (in)
A
(MM) 2” 2-1/2” 3” 1-1/2” 165 178 190 203
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
229
268
292
330
356
381
406
A. End to End BW
165
216
241
283
305
403
419
457
502
571
610
B. Valve Open
365
390
435
511
610
765
978
1146 1372 1587 1759
C. Hand Wheel Dia
229
229
229
254
305
356
406
457
508
559
559
Weight (Kg) RF *
20
24
28
30
50
85
127
195
283
450
560
For 1/2” to 1” dimensions see page 57 and overview brochure.
DIMENSIONS
(MM)
Size (in)
18”
20”
22”
24”
26”
28”
30”
32”
36”
42”
48”
A. Face to Face RF
432
457
508
508
559
610
610
660
711
787
914
A. End to End BW
660
711
762
813
864
914
914
965
1016 1092
-
B. Valve Open
1930 2156 2346 2515 2721 2896 3130 3264 3588 4610 4842
C. Hand Wheel Dia
559
610
660
Weight (Kg) RF *
700
900
1050 1350 2000 2400 2800 3400 3820 5900 7300
660
813
813
813
815
813
813
A (BW)
-
For 1/2” to 1” dimensions see page 57 and overview brochure. For CF8/CF8M 150lb gate see page 57. * For Buttweld weights see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
23
GATE VALVES - CAST STEEL
GATE VALVE CAT 40~600AP33XXXXXXXXXX-XX CLASS 300 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13 or Stellite/HF
C
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Facing
Stainless Steel/HF
A105/F6a+410SS/CR13/Stellite
Back Seat Ring
Stainless Steel
A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing Grease Nipple
-
Thrust Ball
Carbon Steel
A307 Gr. B
B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Spiral Wound
304/316 Graphite filled
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600
Testing
API 598
A
DIMENSIONS Size (in)
(MM) 2” 2-1/2” 3” 1-1/2” 190 216 241 283
4”
6”
8”
10”
12”
14”
A. Face to Face RF
305
403
419
457
502
762
838
A. End to End BW
190
305
403
419
457
502
762
838
1025 1213 1473 1589 1784
216
241
283
16”
B. Valve Open
365
429
457
527
619
829
C. Hand Wheel Dia
229
229
229
254
305
406
457
508
559
559
559
Weight (Kg) RF *
20
24
44
50
74
137
217
337
580
715
1050
For 1/2” to 1” dimensions see page 58 and overview brochure. For RTJ & 5” dimensions see overview brochure.
DIMENSIONS
(MM)
Size (in)
18”
20”
24”
A. Face to Face RF
914
991
1143
991
1143
A. End to End BW
914
B. Valve Open
1965 2194 2578
C. Hand Wheel Dia
610
Weight (Kg) RF *
1235 1655 2320
660
A (BW)
660
For CF8/CF8M 300Lb gate see page 58. * For Buttweld weights see overview brochure.
24
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - CAST STEEL
GATE VALVE CAT 40~1200AP76XXXXXXXXXX-XX CLASS 600 FULL PORT DESIGN Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Facing
Stainless Steel/HF
A105/F6a+410SS/CR13/Stellite
Back Seat Ring
Stainless Steel
A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing
-
Thrust Ball
Grease Nipple
Carbon Steel
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
C
B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600
Testing
API 598
A
DIMENSIONS
(MM)
Size (in)
1-1/2”
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
241
292
330
356
432
559
660
787
838
889
991
A. Face to Face RTJ
241
390
333
359
435
562
664
790
841
892
994
A. End to End BW
241
292
330
356
432
559
660
787
838
889
991
B. Valve Open
362
387
457
514
638
838
1029
1270
1486
1667
1832
C. Hand Wheel Dia
229
229
254
305
406
508
559
559
610
660
660
Weight (Kg) RF
35
48
60
85
135
325
515
840
1100
1360
1910
Weight (Kg) BW
22
38
45
70
105
265
380
700
925
1240 1580
DIMENSIONS Size (in)
(MM) 18”
20”
24”
A. Face to Face RF
1092
1194
1397
A. Face to Face RTJ
1095
1197
1400
A. End to End BW
1092
1194
1397
B. Valve Open
2013
2331
2610
C. Hand Wheel Dia
813
813
813
Weight (Kg) RF
2335
2750
4450
Weight (Kg) BW
1900
2150
3660
A (BW)
For 5” and 26” to 36” dimensions see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
43 25
GATE VALVES - CAST STEEL
GATE VALVE CAT 50~500AP83XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Ring
Carbon Steel/HF
A105/F6a+410SS/CR13/Stellite
Back Seat Ring
Stainless Steel
A182 Gr. F6a
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H.2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing Grease Nipple
-
Thrust Ball
Carbon Steel
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Ring Joint or Spiral Wound SS, Graphite filled
C
B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design*
API 600, ANSI B16.34
Testing
API 598
A
*10” and over sizes are according to ANSI B16.34
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
381
457
610
737
838
965
1029
1130
1219
A. Face to Face RTJ
371
422
384
460
613
740
841
968
1038
1140
1232
B. Valve Open
660
702
800
902
1121
1470
1571
1715
1880
2067
2267
C. Hand Wheel Dia
356
406
356
559
610
813
610
610
610
760
-
Weight (Kg) RF
100
140
120
190
460
860
1050
1600
2220
3000
3870
Weight (Kg) BW
80
120
110
180
400
710
830
1350
1890
2565
3300
Note: 900 2” & 2-1/2“ are the same as 1500 2” & 2-1/2” LB
LB
DIMENSIONS Size (in)
20”
A. Face to Face RF
1321
A. Face to Face RTJ
1333
B. Valve Open
2440
C. Hand Wheel Dia
760
Weight (Kg) RF
4860
Weight (Kg) BW
4050
(MM)
A (BW)
For 5” and 24” dimensions & weights see overview brochure.
26
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - CAST STEEL
GATE VALVE CAT 50~500AP87XXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Ring
Carbon Steel/HF
A105/F6a+410SS/CR13/Stellite
Back Seat Ring
Stainless Steel
A182 Gr. F6a
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105 Zn. Plating
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing Grease Nipple
-
Thrust Ball
Carbon Steel
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
C
B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design*
API 600, ANSI B16.34
Testing
API 598
A
*10” and over sizes are according to ANSI B16.34
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
470
546
705
832
991
1130
1257
1384
1537
A. Face to Face RTJ
371
422
473
549
711
841
1000
1146
1276
1407
1559
B. Valve Open
590
702
781
879
1181
1343
1511
1711
1880
2067
2267
C. Hand Wheel Dia
356
406
406
559
610
813
915
915
915
-
-
Weight (Kg) RF
100
140
180
340
700
1211
2092
2951
4382
6950
9000
Weight (Kg) BW
90
130
160
240
590
986
1765
2586
3659
6000
7740
DIMENSIONS
(MM)
Size (in)
20”
A. Face to Face RF
1664
A. Face to Face RTJ
1686
A. Short Pattern End to End BW
1473
B. Valve Open
2440
C. Hand Wheel Dia Weight (Kg) RF Weight (Kg)Short Pattern BW
Long Pattern BW
A (BW)
11130 9560
For 5” and 24” dimensions & weights see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
43 27
GATE VALVES - CAST STEEL
GATE VALVE (PRESSURE SEAL) CAT 50~500AP83XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite
C
Disc / Facing
Stainless Steel
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Ring
Carbon Steel/HF
A105/A182 F6a + Stellite
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105
Bonnet Bolt
Alloy Steel
A193Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing
Assembly
Thrust Ball
Grease Nipple
Carbon Steel + ZP
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Soft Metal Ring/SS
Plated
B
Standards Face to Face/End to End ANSI B16.10 Flange Dimensions ANSI B16.5 Basic Design* API 600, ANSI B16.34, MSS-SP144 Testing API 598 *Note: 250NB (10”) and over sizes are according to ANSI B16.34
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
381
457
610
737
838
965
1029
1130
1219
A. Face to Face RTJ
371
422
384
460
613
740
841
968
1038
1140
1232
A. Short Pattern End to End BW 216
254
305
356
508
660
787
914
991
1092
-
B. Valve Open
660
702
690
902
1121
1470
1571
1715
1880
2067
2267
C. Hand Wheel Dia
356
406
356
457
610
610
610
610
610
760
-
Weight (Kg) Short Pattern BW
60
90
80
130
340
590
690
1150
1590
2290
3200
Weight (Kg) Long Pattern BW
66
102
100
150
364
621
739
1295
1790
2465
3200
Weight (Kg) Long Pattern RF
110
140
120
190
460
800
1000
1545
2100
2900
3700
A
Note: 900LB 2” & 2-1/2“ are the same as 1500LB 2” & 2-1/2”
DIMENSIONS Size (in)
20”
A. Face to Face RF/BW
1321
A. Face to Face RTJ
1333
A. Short Pattern End to End BW
-
B. Valve Open
760
C. Hand Wheel Dia
28
(MM)
A (BW)
-
Weight (Kg) Short Pattern BW
3636
Weight (Kg) Long Pattern BW
4050
Weight (Kg) RF
4860
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - CAST STEEL
GATE VALVE (PRESSURE SEAL) CAT 50~500AP87XXXXXXXXXX-XPXX CLASS 1500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite
C
Disc / Facing
Stainless Steel
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Ring
Carbon Steel
A105/A182 F6a + Stellite
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105 Zn. Plating
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing
Assembly
Thrust Ball
Grease Nipple
Carbon Steel + ZP
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Soft Metal Ring/SS
Plated
Standards Face to Face/End to End Flange Dimensions Basic Design* Testing
B
ANSI B16.10 ANSI B16.5 API 600, ANSI B16.34, MSS-SP144 API 598
*Note: 250NB (10”) and over sizes are according to ANSI B16.34
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
A. Face to Face RF/BW
368
419
470
546
705
A. Face to Face RTJ
371
422
473
549
711
A. Short Pattern End to End BW 216
254
305
406
B. Valve Open
590
702
781
879
C. Hand Wheel Dia
356
406
457
559
610
760
813
813
-
-
-
Weight (Kg) Short Pattern BW
60
120
99
200
480
870
1490
2128
2800
5200
6400
Weight (Kg) Long Pattern BW
80
130
140
240
560
940
1640
2560
3200
6000
7740
Weight (Kg) Long Pattern RF
110
150
195
340
735
1180
2128
2990
4115
6950
9000
DIMENSIONS
10”
12”
14”
16”
18”
832
991
1130
1257
1384
1537
841
1000
1146
1276
1407
1559
559
711
864
991
1167
1194
1346
1181
1343
1511
1711
1880
2067
2267
(MM)
Size (in)
20”
A. Face to Face RF/BW
1664
A. Face to Face RTJ
1680
A
A (BW)
A. Short Pattern End to End BW 1473 B. Valve Open C. Hand Wheel Dia Weight (Kg) Short Pattern BW
2440 7980
Weight (Kg) Long Pattern BW
9560
Weight (Kg) RF
11130
For 125NB and 600NB (5” and 24”) (Long Pattern) dimensions see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
43 29
GATE VALVES - CAST STEEL
GATE VALVE (PRESSURE SEAL) CAT 50~300AP25XXXXXXXXXX-XPXX CLASS 2500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat / Ring
Carbon Steel
A105/A182 F6a + Stellite
Yoke Sleeve
Ductile Iron or Bronze
A439 Gr. D2C or B62
Sleeve Gland
Carbon Steel
A216 Gr. WCB
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Wheel Nut
Carbon Steel
A105 Zn. Plating
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Bearing
Assembly
Thrust Ball
Grease Nipple
Carbon Steel + ZP
A307 Gr. B
Set Screw
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Soft Metal Ring/SS
Plated
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
B
ANSI B16.10 ANSI B16.5 API 600, ANSI B16.34, MSS-SP144 API 598/ISO 5208
DIMENSIONS Size (in)
C
(MM) 2”
3”
4”
6”
8”
10”
A
12”
A. Face to Face RF (LP)
451
578
673
914
1022
1270
1422
A. End to End BW (SP)
279
368
457
609
762
914
1041
A. Face to Face RTJ (LP)
454
584
683
927
1038
1292
1445
B. Height Open
641
687
687
1040
1254
1317
1594
C. Hand Wheel Dia
350
350
450
Gear operator required
Weight (Kg) BW (SP)
65
121
137
363
543
951
1374
Weight (Kg) Flanged (LP)
93
193
240
642
941
1818
2051
A (BW)
30
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - CAST STEEL
GATE VALVE GEOTHERMAL TRIM CAT 40~1200AP47XGEXXXXXXX-XX CLASS 150 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket *260°C Max.
Material Carbon Steel Carbon Steel Carbon Steel + HF Stainless Steel Ductile Iron Carbon Steel + HF Integral Ductile Iron or Bronze Carbon Steel Carbon Steel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Carbon Steel Stainless Steel Asbestos Free Spiral Wound
Specs. A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB + Stellite #6 17-4PH A536 Gr. 65-45-12 A105 + Stellite #6 Stellite #6 A439 Gr. D2C or B62 A216 Gr. WCB A105 A276 Gr. 420 A105 A193 Gr. B7/B7M A194 Gr. 2H/2HM A193 Gr. B7 A194 Gr. 2H A108 Gr. 1020 Thrust Ball A307 Gr. B A307 Gr. B 304/AL Reinf. Graphite/Chesterton 1724* 316 Graphite filled
C
B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5/26” & larger MSS SP-44
Basic Design
API 600/ISO 10434
Testing
API 598
DIMENSIONS Size (in)
(MM) 2” 2-1/2” 3” 1-1/2” 165 178 190 203
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
229
268
292
330
356
381
406
A. End to End BW
165
216
241
283
305
403
419
457
502
571
610
B. Valve Open
365
390
435
511
610
765
978
1146 1372 1587 1759
C. Hand Wheel Dia
229
229
229
254
305
356
406
457
508
559
559
Weight (Kg) RF
20
24
28
30
50
85
127
195
283
450
560
Weight (Kg) BW 12 20 22 For 5” dimensions refer to the overview brochure
26
40
77
118
185
270
370
500
DIMENSIONS
(MM)
Size (in)
18”
20”
22”
24”
26”
28”
30”
32”
36”
42”
48”
A. Face to Face RF
432
457
508
508
559
610
610
660
711
787
914
A. End to End BW
660
711
762
813
864
914
914
965
1016 1092
-
B. Valve Open
1930 2156 2346 2515 2721 2896 3130 3264 3588 4610 4842
C. Hand Wheel Dia
559
610
660
Weight (Kg) RF
700
900
1050 1350 2000 2400 2800 3400 3820 5900 7300
Weight (Kg) BW
650
880
1000 1100 1800 2200 2610 3100 3600
660
813
813
813
815
813
813
A
A (BW)
-
* For Buttweld weights see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
43 31
GATE VALVES - CAST STEEL
GATE VALVE GEOTHERMAL TRIM CAT 40~600AP33XGEXXXXXXX-XX CLASS 300 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket
Material Carbon Steel Carbon Steel Carbon Steel + HF Stainless Steel Ductile Iron Carbon Steel + HF Integral Ductile Iron or Bronze Carbon Steel Carbon Steel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Carbon Steel Stainless Steel Asbestos Free Spiral Wound
Specs. A216 Gr. WCB A216 Gr. WCB A216 Gr.WCB + Stellite #6 17-4PH A536 Gr. 65-45-12 A105 + Stellite #6 Stellite #6 A439 Gr. D2C or B62 A216 Gr. WCB A105 A276 Gr. 420 A105 A193 Gr. B7/B7M A194 Gr. 2H/2HM A193 Gr. B7 A194 Gr. 2H A108 Gr. 1020 Thrust Ball A307 Gr. B A307 Gr. B 304/AL Reinforced Graphite 316 Graphite filled
C
B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600/ISO 10434
Testing
API 598
DIMENSIONS
(MM)
Size (in)
1-1/2” 2” 2-1/2” 3”
4”
5”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
190
216
241
283
305
381
403
419
457
502
762
838
A. Face to Face RTJ
203
232
257
298
321
397
419
435
473
518
788
854
A. End to End BW
190
216
241
283
305
381
403
419
457
502
762
838
B. Valve Open
365
429
457
527
619
800
829 1025 1213 1473 1289 1784
C. Hand Wheel Dia
229
229
229
254
305
350
406
457
508
559
559
Weight (Kg) RF/RTJ
20
24
44
50
74
106
137
217
337
580
715 1050
Weight (Kg) BW
16
20
35
37
54
100
110
174
285
495
615
DIMENSIONS
32
559 940
(MM)
Size (in)
18”
20”
24”
A. Face to Face RF
914
991
1143
A. Face to Face RTJ
930
1010 1165
A. End to End BW
914
991
B. Valve Open
1965 2194 2578
1143
C. Hand Wheel Dia
610
Weight (Kg) RF/RTJ
1235 1655 2320
Weight (Kg) BW
1090 1500 2100
660
A
660
AU S T R A L I A N P I P E L I N E VA LV E
A (BW)
GATE VALVES - CAST STEEL
GATE VALVE GEOTHERMAL TRIM CAT 40~600AP76-XGEXXXXXXX-XX CLASS 600 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Ring Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket
Material Specs. Carbon Steel A216 Gr. WCB Carbon Steel A216 Gr. WCB Carbon Steel A216 - WCB + Stellite #6 Stainless Steel 17-4PH Ductile Iron A536 Gr. 65-45-12 Carbon Steel A105 + Stellite #6 Integral Stellite #6 Ductile Iron or Bronze A439 Gr. D2C or B62 Carbon Steel A216 Gr. WCB Carbon Steel A105 Stainless Steel A276 Gr. 420 Carbon Steel A105 Alloy Steel A193 Gr. B7/B7M Alloy Steel A194 Gr. 2H/2HM Alloy Steel A193 Gr. B7 Alloy Steel A194 Gr. 2H Alloy Steel A108 Gr. 1020 Thrust Ball Carbon Steel A307 Gr. B Carbon Steel A307 Gr. B Stainless Steel 304/AL Asbestos Free Reinforced Graphite Metal Ring Joint or Spiral Wound SS Graphite filled.
C
B
.
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600
Testing
API 598
A
DIMENSIONS
(MM)
Size (in)
1-1/2”
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
A. Face to Face RF
241
292
330
356
432
559
660
787
838
889
16” 991
A. Face to Face RTJ
241
390
333
359
435
562
664
790
841
892
994
A. End to End BW
241
292
330
356
432
559
660
787
838
889
991
1667 1832
B. Valve Open
362
387
457
514
638
838
1029
1270
1486
C. Hand Wheel Dia
229
229
254
305
406
508
559
559
610
660
Weight (Kg) RF
35
48
60
85
135
325
515
840
1100
1360 1910
Weight (Kg) BW
22
38
45
70
105
265
380
700
925
1240 1580
DIMENSIONS
660
(MM)
Size (in)
18”
20”
24”
A. Face to Face RF
1092
1194
1397 1400
A. Face to Face RTJ
1095
1197
A. End to End BW
1092
1194
1397
B. Valve Open
2013
2331
2610
C. Hand Wheel Dia
813
813
813
Weight (Kg) RF
2335
2750
4450
Weight (Kg) BW
1900
2150
3660
A (BW)
For 5” and 26” to 36” dimensions see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
33
GLOBE VALVES - CAST STEEL
GLOBE VALVE CAT 50~400AP143XXXXXXXXXX-XX CLASS 150 C
FULL PORT DESIGN Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat
Stainless Steel
A182 Gr. F6a/CR13-Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a A105
Gland Flange
Carbon Steel
Gland Ring
Stainless Steel
A182 Gr. F6a/A276 Gr.410
Disc Gland
Stainless Steel
A217 Gr. CA-15/A276 Gr.410
Yoke Bush
Stainless Steel or Bronze
A439 Gr. D2C or B62
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr.B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A192 Gr. 8/A105
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Spiral Wound
304/316 Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623*
Testing
API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
203
216
241
292
406
495
622
698.5
787
914
A. End to End BW
203
216
241
292
406
495
622
698.5
787
914
B. Valve Open
330
365
413
463
536
616
746
832
1375
1569
C. Hand Wheel Dia
203
229
254
305
356
406
559
559
600
600
Weight (Kg) RF
20
26
35
65
113
190
238
410
560
890
Weight (Kg) BW
18
22
28
55
93
170
215
370
500
795
For RTJ dimensions and 5” dimensions, see overview brochure. For 1/2” to 1 1/2” see page 59 and overview brochure. For CF8/CF8M Globe 150Lb see page 59.
34
AU S T R A L I A N P I P E L I N E VA LV E
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
A (BW)
GLOBE VALVES - CAST STEEL
GLOBE VALVE CAT 50~400AP151XXXXXXXXXX-XX CLASS 300 C
FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a A536 Gr. 65-45-12
Hand Wheel
Ductile Iron
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a/A276 Gr.410
Disc Gland
Stainless Steel
A217 Gr. CA-15/A276 Gr.410
Yoke Bush
Stainless Steel or Bronze
A439 Gr. D2C or B62
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr.B7/2HM
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Spiral Wound
304/316 Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623*
Testing
API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
267
292
317
356
444
559
622
711
838
863
A. End to End BW
267
292
317
356
444
559
622
711
838
863
B. Valve Open
356
400
448
537
625
800
990
1170
1380
1480
C. Hand Wheel Dia
205
229
254
305
406
559
559
559
700
-
Weight (Kg) RF
30
37
60
90
176
333
340
550
765
1100
Weight (Kg) BW
25
30
52
75
150
295
310
510
-
-
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
For RTJ dimensions 2” - 16” and 5” RF/RTJ dimensions, see overview brochure. For 1/2” to 1-1/2” see page 59 and overview brochure. For CF8/CF8M Globe 300# see page 59.
A (BW)
Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
AU S T R A L I A N P I P E L I N E VA LV E
43 35
GLOBE VALVES - CAST STEEL
GLOBE VALVE CAT 50~400AP171XXXXXXXXXX-XX CLASS 600 C FULL PORT DESIGN Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623*
Testing
API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600
DIMENSIONS Size (in)
(MM) 2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
292
330
356
432
559
660
787
838
889
991
A. Face to Face RTJ
295
333
359
435
562
663
790
841
892
994
A. End to End BW
292
330
356
432
559
660
787
838
892
994
B. Valve Open
425
438
546
663
889
997
865
1101
1426
1431
C. Hand Wheel Dia
254
305
356
457
559
660
610
660
-
-
Weight (Kg) RF
39
56
68
121
280
450
720
950
1750
2260
Weight (Kg) BW
35
44
59
97
230
380
580
830
-
-
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
For 1/2” to 1-1/2” see overview brochure. A (BW)
Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
36
AU S T R A L I A N P I P E L I N E VA LV E
43
GLOBE VALVES - CAST STEEL
GLOBE VALVE CAT 50~400AP183XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN
C
Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
B
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623*
Testing
API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF/BW
368
419
381
457
610
737
838
965
1029
1130
A. Face to Face RTJ
371
422
384
460
613
740
841
968
1038
1140
A. Short Pattern End to End BW
216
254
305
256
508
660
-
-
-
-
B. Valve Open
597
648
724
832
1019
1181
1540
1840
2135
2380
C. Hand Wheel Dia
406
457
457
559
750
750
750
-
-
-
Weight (Kg) Short Pattern BW
60
85
80
130
229
1110
-
-
-
-
Weight (Kg) Long Pattern BW
73
110
95
150
310
1225
1345
1900
2130
2860
Weight (Kg) Long Pattern RF
98
130
110
180
440
1346
1400
2220
2650
3300
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
Note:- 900LB 2” & 2-1/2” are the same as 1500LB 2” & 2-1/2” Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.
A (BW)
Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
AU S T R A L I A N P I P E L I N E VA LV E
43 37
GLOBE VALVES - CAST STEEL
GLOBE VALVE CAT 50~300AP189XXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN
C
Description
Material
Specs. A216 Gr. WCB
Body
Carbon Steel
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Carbon Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
B
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt
Alloy Steel
A193 Gr. B7
Gland Nut
Alloy Steel
A194 Gr. 2H
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Metal Joint or Spiral Wound SS Graphite filled
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623*
Testing
API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600
DIMENSIONS Size (in)
(MM) 2”
2-1/2”
3”
4”
6”
8”
10”
12”
A. Face to Face RF/BW
368
419
470
546
705
832
991
1130
A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Open
371
422
473
549
708
835
1000
1146
216
254
305
406
559
711
597
648
724
816
1019
1181
1610
1950
C. Hand Wheel Dia
406
457
559
610
813
-
-
-
Weight (Kg) Short Pattern BW
60
85
120
220
490
1150
Weight (Kg) Long Pattern BW
98
130
170
255
590
1290
1700
2600
Weight (Kg) Long Pattern RF
73
110
140
230
540
1190
1480
2300
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.
A (BW)
Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
38
AU S T R A L I A N P I P E L I N E VA LV E
43
GLOBE VALVES - CAST STEEL
GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~400AP183PXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN
C
Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite
Disc / Facing
Stainless Steel
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel
Ductile Iron
A536 Gr. 65-45-12
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
Gasket
Soft Metal Ring/SS
CAD Plated
Torque Arm
Carbon Steel
Assembly
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623* & MSS-SP144
Testing API 598 *Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF/BW
368
419
381
457
610
737
838
965
1029
1130
A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Open
371
422
384
460
613
740
841
968
1038
1140
216
254
305
356
508
660
-
-
-
-
597
648
724
832
1019
1181
1540
1840
2135
2380
C. Hand Wheel Dia
406
457
559
610
813
813
-
-
-
-
Weight (Kg) Short Pattern BW
60
75
80
120
270
1100
-
-
-
-
Weight (Kg) Long Pattern BW
70
120
90
150
320
1225
1325
1900
2130
2860
Weight (Kg) Long Pattern RF
90
140
100
170
480
1346
1400
2200
2650
3300
Note 900LB 50NB~65NB (2” & 2-1/2”) are the same as 1500LB 50NB~65NB (2” & 2-1/2”) Parabolic disc for low torque For 15NB~40NB (1/2” to 1-1/2”) dimensions see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
A (BW)
43 39
GLOBE VALVES - CAST STEEL
GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~300AP189PXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN
C
Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13 A536 Gr. 65-45-12
Hand Wheel
Ductile Iron
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
B
A
Gasket
Soft Metal Ring/SS
CAD Plated
Torque Arm
Carbon Steel
Assembly
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623* & MSS-SP144
Testing API 598 *Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
A. Face to Face RF/BW
368
419
470
546
785
832
991
1130
A. Face to Face RTJ
371
422
473
549
708
835
1000
1146
A. Short Pattern End to End BW 216
254
305
406
559
711
-
-
B. Valve Open
597
648
724
832
1019
1181
1600
1950
C. Hand Wheel Dia
406
457
559
610
813
813
-
-
Weight (Kg) Short Pattern BW
60
64
80
105
229
411
-
-
Weight (Kg) Long Pattern BW
73
100
140
220
440
1190
1480
2300
Weight (Kg) Long Pattern RF
98
130
170
255
590
1290
1700
2600
Note 900LB 2” & 2-1/2” are the same as 1500LB 2” & 2-1/2” Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.
40
AU S T R A L I A N P I P E L I N E VA LV E
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
A (BW)
43
GLOBE VALVES - CAST STEEL
GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~300AP125PXXXXXXXXX-XX CLASS 2500 FULL PORT DESIGN
C
Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Bonnet
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Stem
Stainless Steel
A276 Gr.410 or A182 Gr. F6a/CR13 A536 Gr. 65-45-12
Hand Wheel
Ductile Iron
Seat
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring
Stainless Steel
A276 Gr.410 or A182 Gr. F6a
Gland Flange
Carbon Steel
A105
Gland Ring
Stainless Steel
A182 Gr. F6a
Disc Gland
Stainless Steel
A217 Gr. CA-15
Yoke Bush
Ductile Iron or Bronze
A439 Gr. D2C or B62
Gland Bolt
Alloy Steel
A193 Gr. B7/B7M
Gland Nut
Alloy Steel
A194 Gr. 2H/2HM
Gland Bolt Pin
Alloy Steel
A108 Gr. 1020
Wheel Nut
Stainless Steel
A194 Gr. 8/A105
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Name Plate
Stainless Steel
304/AL
Packing
Asbestos Free
Reinforced Graphite
B
A
Gasket
Soft Metal Ring/SS
CAD Plated
Torque Arm
Carbon Steel
Assembly
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34 / API 623* & MSS-SP144
Testing
API 598
*Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
A. Face to Face BW/RF
451
508
578
673
914
1022
1270
1422
A. Face to Face RTJ
454
541
584
683
927
1038
1292
1445
B. Valve Open
616
781
800
1300
1370
2160
2540
2692
C. Hand Wheel Dia
400
400
Weight (Kg) BW
74
116
147
368
973
2100
2500
3300
Weight (Kg) RF
105
163
221
525
1313
2520
3300
4200
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
Gear operator required
A (BW)
AU S T R A L I A N P I P E L I N E VA LV E
43 41
GLOBE VALVES - CAST STEEL
GLOBE VALVE Y PATTERN CAT 50~300AP143~171YXXXXXXXXX-XX CLASS 150~600 FULL PORT INCLINED BONNET DESIGN Description Body Seat Ring Disc Guide Sleeve* Stem Gasket Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Washer Pin Lantern Ring* Gland Gland Flange Bonnet Yoke Bush Handwheel† Wheel Nut Washer Grub Screw Stem Packing Bonnet Bushing Guide Ring* Body Seat Gasket* Drain Plug
Materials Carbon Steel Carbon Steel +Stellite Stainless Steel Carbon Steel Stainless Steel Spiral Wound Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Stainless Steel Stainless Steel Carbon Steel Carbon Steel Stainless Steel Ductile Iron Carbon Steel Carbon Steel Alloy Steel Asbestos Free Stainless Steel Alloy Steel Spiral Wound Carbon Steel
Specs. ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A216 Gr. WCB ASTM A182 Gr. F6 316 Graphite Filled ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A193 Gr. B7 ASTM A194 Gr. 2H Carbon Steel ZP ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A216 Gr. WCB Gr. D2C or Bronze B62 A536/A197 ASTM A105 Carbon Steel ZP A29 1035 Braided graphite (Top & Bottom) ASTM A182 Gr. F6 Alloy Iron 316 Graphite Filled A105N
C
B
L1
*Optional SDNR Version (Stop Check)
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
150 CLASS - AP143Y A-A1 (RF-BW) B (Open) C Weight (kg)
inch inch mm inch mm inch mm RF BW
DIMENSIONS (MM & IN)
2” 8 203
2-1/2” 8-1/2 216
3” 9-1/2 241
4” 11-1/2 292
5” 14 356
6” 16 406
8” 19-1/2 495
10” 24-1/2 622
12” 27-1/2 698.5
8 200 22 19
10 250 31 25
10 250 37 26
12 300 58 50
15 390 103 95
16 400 111 101
18 450 179 159
20 500 240 215
20 500 410 370
300 CLASS - AP151Y A-A1 (RF-BW) B (Open) C Weight (kg)
inch inch mm inch mm inch mm RF BW
2” 10-1/2 267 15 381 8 200 28 22
DIMENSIONS (MM & IN) 2-1/2” 11-1/2 292 16 406 10 250 47 40
3” 12-1/2 318 17 432 12 300 54 43
4” 14 356 20 508 14 50 76 61
600 CLASS - AP171Y A-A1 (RF-BW) A (RTJ) B (Open) C Weight (kg)
inch inch mm inch mm inch mm inch mm RF / RTJ BW
A
ANSI B16.10 ANSI B16.5 API 600/BS 1873/B16.34 API 598
2” 11-1/2 292 11-5/8 295 15-3/4 400 10 250 51 42
5” 15-3/4 400 24-1/2 622 16.9 430 150 130
6” 17-1/2 444.5 26 660 18 450 162 136
8” 22 559 33 838 20 500 270 232
10” 24-1/2 622 38 965 20 500 340 280
12” 28 711 20 500 550 520
DIMENSIONS (MM & IN) 2-1/2” 13 330 13-1/8 333 17 432 12 300 62 51
3” 14 356 14-1/8 359 19-3/4 500 14 350 85 72
4” 17 432 17-1/8 435 21-1/2 546 16 400 143 120
5”
6” 22 559 22-1/8 562 27-1/2 699 22 550 340 284
8” 26 660 26-1/8 664 34-3/4 883 24 600 520 465
10” 31 787 31-1/8 791 41-1/2 1054 24 600 720 580
12” 33 838 33-1/8 841 26-7/8 680 950 830
*Guide only, refer to drawing as dimensions can vary.
42
AU S T R A L I A N P I P E L I N E VA LV E
A (BW)
GLOBE VALVES - CAST STEEL
GLOBE VALVE SCREW DOWN NON-RETURN CAT 50~400AP151D~125DXXXXXXXXX-XX CLASS 300~1500 www.australianpipelinevalve.com.au
No. 1 2 3
Part Body Seat Disc
4
Stem
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Gasket (Encapsulated) Bonnet Stud Nut Back Seat Packing Packing Gland Gland Flange Yoke Pin Eyebolt Nut Stud Gear Operator Stem Nut Torque Arm Screw Name Plate Rivet
Materials ASTM A216 WCB ST#6 ASTM A216 WCB+13CR ASTM A182 F6A SS316+Graphite Spiral Wound ASTM A216 WCB ASTM A193 B7 ASTM A194 2H ASTM A276 410 Braided Graphite Flexible Graphite ASTM A276 410 ASTM A216 WCB AISI 1035 ASTM A193 B7 ASTM A194 2H ASTM A193 B7 Assembly Aluminium Bronze AISI 1035 AISI 1045 316 SS 316 SS
C
18 19
17 14 15 16
20
13
21
12
B
10 11 9 7
8
22
6
23
5
FLO Standards Face to Face/End to End Flange Dimensions Basic Design Testing
ANSI B16.10 ANSI B16.5 API 600/BS 1873/B16.34/API 623 API 598
300 CLASS - AP151D A-A (RF-BW) 1
B (Open) C Weight (kg)
inch inch mm inch mm inch mm RF BW
2” 10-1/2 267 15 381 8 200 28 22
3” 12-1/2 318 17 432 12 300 54 43
4” 14 356 20 508 14 50 76 61
5” 15-3/4 400 24-1/2 622 16.9 430 150 130
A-A1 (RF-BW) A (RTJ) B (Open) C Weight (kg)
2” 11-1/2 292 11-5/8 295 15-3/4 400 10 250 51 42
3” 14 356 14-1/8 359 19-3/4 500 14 350 85 72
4” 17 432 17-1/8 435 21-1/2 546 16 400 143 120
A-A1 (RF-BW) A (RTJ) A (Short Pattern End to End BW) B (Open) C Weight (kg)
Long Pattern RF Short Pattern BW Long Pattern BW
8” 22 559 33 838 20 500 270 232
10” 24-1/2 622 36.6 930 18.9 480 460 295
3
4
API 623 Design Guided Stem
12” 28 711 20 500 550 520
DIMENSIONS DIMENSIONS (MM & IN) (MM) & WEIGHT (KG)
2-1/2” 13 330 13-1/8 333 17 432 12 300 62 51
900 CLASS - AP183D inch inch mm inch mm inch mm inch mm inch mm
6” 17-1/2 444.5 26 660 18 450 162 136
2
A
DIMENSIONS (MM & IN)
2-1/2” 11-1/2 292 16 406 10 250 47 40
600 CLASS - AP171D inch inch mm inch mm inch mm inch mm RF / RTJ BW
1
5”
6” 22 559 22-1/8 562 27-1/2 699 22 550 340 284
8” 26 660 26-1/8 664 34-3/4 883 24 600 520 465
L
10”
622 254 445 387.4 324 46.1 16-ø29 860 93
250
d
D
D1
D2
C
n-d
DIMENSIONS (MM & IN)
2” 14-1/2 368 14-1/2 371 8-1/2 216 23-1/2 597 16 406 90
2-1/2” 16-1/2 419 16-1/2 422 10 254 25-1/2 648 18 457 140
3” 15 381 15 384 12 305 28-1/2 724 22 559 100
4” 18-1/2 475 18 460 14 356 32-1/2 832 24 610 170
6” 24 610 24 613 20 508 40 1019 32 813 480
8” 29 737 29 740 26 660 46-1/2 1181 32 813 1346
60
75
80
120
270
1100
70
120
90
150
320
1225
H
Inch DN
10” 12” 31 33 787 838 31-1/8 33-1/8 791 841 41-1/2 1054 24 26-7/8 Dimensions in millimeters 600 680 720 950 580 830
10” 33 838 33 841
12” 38 965 38 968
14” 40-1/2 1029 41 1038
16” 44-1/2 1130 45 1140
60-1/2 1540
72-1/2 1840
84 2135
93-1/2 2380
1400
2200
2650
3300
1325
1900
2130
2860
A (BW)
*Guide only, refer to drawing as dimensions can vary.
AU S T R A L I A N P I P E L I N E VA LV E
43 43
H
CHECK VALVES - CAST STEEL
SWING CHECK VALVE CAT XXXAP147XXXX-XX CLASS 150 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+CR13/410SS/Stellite
Hinge
Carbon Steel
A276 Gr. 410 or A182 Gr. F6a/CR13
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A105 + CR13/410SS/Stellite
Plug
Carbon Steel
A108 Gr. 1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Stainless Steel
A563 Gr. B
Washer
Stainless Steel
A276 Gr. 410
Eye Bolt
Carbon Steel
A105
Name Plate
Stainless Steel
304 AL
Gasket
Spiral Wound
304/316 Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D**
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS Size (in)
A (BW)
(MM) 4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
2” 2-1/2” 3” 1-1/2” 165 203 216 237
292
356
495
622
698
787
864
A. End to End BW
165
203
216
237
292
356
495
622
698
787
864
B. Height
114
140
140
156
184
292
353
371
416
489
521
Weight (Kg) RF
11
15
23
33
44
78
137
207
279
428
555
Weight (Kg) BW
8.5
12
16
24
34
63
122
175
229
368
483 B
DIMENSIONS
(MM)
Size (in)
18”
20”
24”
A. Face to Face RF
978
978
1295 1448 1524
28”
A. End to End BW
978
978
1295 1448 1524
B. Height
559
590
702
Weight (Kg) RF
775
835
1300 1450 1620
Weight (Kg) BW
685
720
1150 1300 1450
710
30”
870
For RTJ dimensions see overview brochure. For 5” dimensions see page 60 and overview brochure. For 1/2” to 1” dimensions see page 60 and overview brochure.. For CF8/CF8M 150Lb see page 60.
44
AU S T R A L I A N P I P E L I N E VA LV E
A
API 6D Version
43
CHECK VALVES - CAST STEEL
SWING CHECK VALVE CAT XXXAP159XXXX-XX CLASS 300 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+CR13/410SS/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A105 + CR13/410SS/Stellite
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 410
Eye Bolt
Carbon Steel B
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Spiral Wound
304/316 Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D**
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS Size (in)
A (BW)
(MM) 2” 2-1/2” 3” 1-1/2” 241 267 292 317
4”
6”
8”
10”
12”
14”
A. Face to Face RF
356
444
533
622
711
838
16” 864
A. End to End BW
241
267
292
317
356
444
533
622
711
838
864
B. Height
140
149
165
184
209
305
350
353
422
479
521
Weight (Kg) RF
12
21
24
39
60
120
219
345
460
700
774
Weight (Kg) BW
10
15
17
30
50
92
180
255
360
490
640
DIMENSIONS
B
(MM)
Size (in)
18”
20”
A. Face to Face RF
978
1016 1346 1499 1595
24”
28”
30”
A. End to End BW
978
1016 1346 1499 1595
B. Height
714
746
Weight (Kg) RF
1000 1273 1650 1725 1819
Weight (Kg) BW
850
780
790
820
1100 1400 1570 1700
For RTJ dimensions see overview brochure. For 5” dimensions see page 60 and overview brochure. For 1/2” to 1” dimensions see page 60 and overview brochure. For CF8/CF8M 300Lb see page 60.
AU S T R A L I A N P I P E L I N E VA LV E
A
API 6D Version
43 45
CHECK VALVES - CAST STEEL
SWING CHECK VALVE CAT XXXAP175XXXX-XX CLASS 600 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+CR13/410SS/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
B
Seat / Facing
Stainless Steel
A105 + CR13/410SS/Stellite
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 410
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D**
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
A (BW)
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF
292
330
356
432
559
660
787
838
889
991
1092
A. Face to Face RTJ
295
333
359
435
562
664
791
841
8912
994
1095
A. End to End BW
292
330
356
432
559
660
787
838
991
991
1092
B. Height
159
184
197
292
352
397
492
556
737
650
771
Weight (Kg) RF
28
38
55
87
207
354
580
790
892
1200 1600
Weight (Kg) BW
20
30
42
65
155
280
490
670
750
1020 1350
DIMENSIONS
B
(MM)
Size (in)
20”
A. Face to Face RF
1194 1397
24”
A. Face to Face RTJ
1200 1407
A. End to End BW
1194 1397
B. Height
800
Weight (Kg) RF
2420 3150
Weight (Kg) BW
2050 2720
900
API 6D Version A
46
AU S T R A L I A N P I P E L I N E VA LV E
43
CHECK VALVES - CAST STEEL
SWING CHECK VALVE CAT XXXAP187XXXX-XX CLASS 900 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+CR13/410SS/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A105 + CR13/410SS/Stellite
Plug
Carbon Steel
A108 Gr.1045
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 410
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D**
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
A (BW)
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW-LP
368
419
381
457
610
737
838
965
1029
1130
1219
A. Face to Face RTJ
371
422
384
460
613
740
841
968
1038
1140
1232
A. Face to Face Short Pattern BW 216
254
305
356
508
660
757
914
991
1092
-
B. Height
340
371
302
333
413
495
571
535
686
757
819
Weight (Kg) Short Pattern BW
50
56
50
100
240
380
600
840
1040
1410
-
Weight (Kg) Long Pattern BW
54
60
70
110
265
498
810
1228
2009
2563
3300
Weight (Kg) Long Pattern RF
74
80
100
194
372
637
1065
1550
1582
2400
2800
DIMENSIONS
B
(MM)
Size (in)
20”
A. Face to Face RF/BW
1321
A. Face to Face RTJ
1334
B. Height
867
Weight (Kg) Long Pattern BW
3100
Weight (Kg) Long Pattern RF
3500
API 6D Version A
AU S T R A L I A N P I P E L I N E VA LV E
43 47
CHECK VALVES - CAST STEEL
SWING CHECK VALVE CAT XXXAP199XXXX-XX CLASS 1500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+CR13/410SS/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A105 + CR13/410SS/Stellite
Plug
Carbon Steel
A108 Gr.1045
Bonnet Bolt
Alloy Steel
A193 Gr. B7/B7M
Bonnet Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Metal Ring Joint or Spiral Wound SS Graphite filled
B
A
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D**
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
470
546
705
832
991
1130
1257
1384
1537
A. Face to Face RTJ
371
422
473
549
711
841
1000
1146
1276
1407
1559
A. Short Pattern End to End BW 216
254
305
406
559
711
867
991
1067
1194
-
B. Height
260
271
302
333
413
495
571
635
686
756
819
Weight (Kg) Short Pattern BW
58
78
89
180
400
610
990
1900
2000
3000
4200
Weight (Kg) Long Pattern RF
73
111
127
286
617
953
1460
2390
Weight (Kg) Long Pattern BW
69
87
95
185
490
815
1273
2070
DIMENSIONS
B
(MM)
Size (in)
20”
A. Face to Face RF/BW
1664
A. Face to Face RTJ
1686
A. Short Pattern End to End BW
A (BW)
-
B. Height
2600
Weight (Kg) Short Pattern BW
4809
API 6D Version A
48
AU S T R A L I A N P I P E L I N E VA LV E
43
CHECK VALVES - CAST STEEL
SWING CHECK VALVE C/W LEVER CAT XXXAP147/159XXXL-XX CLASS 150/300 FULL PORT DESIGN Description
Material
Body
ASTM A216 WCB
Disc
ASTM A216 WCB+13CR
Nut
ASTM A194 2H
Split Pin
AISI 304 AISI 304
Disc Arm
ASTM A216 WCB
Seat
ASTM A105+CR13
H
Washer
Shaft
ASTM A276 410
Key
AISI 1045
Gasket
SS316+Graphite
Bonnet
ASTM A216 WCB
Bolt
ASTM A193 B7
Nut
ASTM A194 B8
Lifting Eye
Steel
Washer
SS420
Packing
Flexible Graphite
Gland Flange
ASTM A105
Bolt
ASTM A193 B7
Lever
AISI 1025
Washer
SS410
Nut
ASTM A194 2H
Locking Device Bolt
AISI 1020
Lock Plate
AISI 1020
L
OPTIONS • • • •
Locking Lever Low head loss & minimum pressure loss can be achieved. Counterweight - Dashpot Hydraulic Dampened
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594/API 6D
Testing
API 598
Open Lock
DIMENSIONS 150 CLASS AP147L
(MM)
Size (in)
1-1/2” 2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
L. Face to Face RF
165
203
216
237
292
356
495
622
698
787
864
L. End to End BW
165
203
216
237
292
356
495
622
698
787
864
H. Height
114
140
140
156
184
292
353
371
416
489
521
Weight (Kg) RF
11
15
23
33
44
78
137
207
279
428
555
Weight (Kg) BW
8.5
12
16
24
34
63
122
175
229
368
483
4”
6”
8”
10”
12”
14”
DIMENSIONS 300 CLASS AP159L Size (in)
1-1/2” 2”
2-1/2”
3”
(MM) 16”
L. Face to Face RF
241
267
292
317
356
444
533
622
711
838
864
L. End to End BW
241
267
292
317
356
444
533
622
711
838
864
H. Height
140
149
165
184
209
305
350
353
422
479
521
Weight (Kg) RF
12
21
24
39
60
120
202
290
460
700
774
Weight (Kg) BW
10
15
17
30
50
92
170
245
360
490
640
AU S T R A L I A N P I P E L I N E VA LV E
L (BW)
43 49
CHECK VALVES - CAST STEEL
SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP187XXX-XP CLASS 900 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A182 Gr. F6a/A105 + Stellite
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Soft Metal Ring
CAD Plated / + Graphite
B
Standards A
Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/API 594*/API 6D** & MSS-SP144
Testing
API 598
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
381
457
610
737
838
965
1029
1130
1219
A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Height
371
422
384
460
613
740
841
968
1038
1140
1232
216
254
305
356
508
660
787
914
991
1092
-
260
271
302
333
413
495
571
535
686
757
819
Weight (Kg) Short Pattern BW
50
56
50
100
240
380
560
840
1040
1410
2050
Weight (Kg) Long Pattern BW
59
77
80
120
254
404
600
980
1140
1410
1950
Weight (Kg) Long Pattern RF
75
106
82
159
299
550
866
1300
1400
1800
2400
DIMENSIONS Size (in)
20”
A. Face to Face RF/BW
1321
A. Short Pattern End to End BW
50
(MM) A (BW)
-
B. Valve Height
867
Weight (Kg) BW
3103
Weight (Kg) Long Pattern RF
3500
AU S T R A L I A N P I P E L I N E VA LV E
43
CHECK VALVES - CAST STEEL
SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP199XXX-XP CLASS 1500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A182 Gr. F6a/A105 + Stellite
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Soft Metal Ring
CAD Plated / + Graphite
B
Standards A
Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
API 594*/ASME B16.34/API 6D* & MSS-SP144
Testing
API 598/API 6D
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
(MM)
Size (in)
2”
2-1/2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
A. Face to Face RF/BW
368
419
470
546
705
832
991
1130
1257
1384
1537
A. Face to Face RTJ
1559
371
422
473
549
711
841
1000
1146
1276
1407
A. Short Pattern End to End BW 216
254
305
406
559
711
867
991
1067
1194
-
B. Height
260
271
302
333
413
495
571
635
686
756
819
Weight (Kg) Short Pattern BW
58
76
89
180
400
650
1090
1850
2000
3000
4200
Weight (Kg) Long Pattern BW
69
87
110
185
490
815
1473
2070
Weight (Kg) Long Pattern RF
82
112
140
234
582
915
1683
2390
DIMENSIONS
(MM)
Size (in)
20”
A. Face to Face RF/BW
1664
A. Face to Face RTJ
1686
A. Short Pattern End to End BW
A (BW)
-
B. Height
2600
Weight (Kg) Short Pattern RF
4809
AU S T R A L I A N P I P E L I N E VA LV E
51
CHECK VALVES - CAST STEEL
SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP225XXX-XP CLASS 2500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc / Facing
Stainless Steel
A216 Gr. WCB+410SS/CR13/Stellite
Hinge
Carbon Steel
A216 Gr WCB
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat / Facing
Stainless Steel
A182 Gr. F6a/A105 + Stellite
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Disc Nut
Carbon Steel
A563 Gr. B
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Gasket
Soft Metal Ring
CAD Plated / + Graphite
B
Standards A
Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
API 594*/ASME B16.34/API 6D* & MSS-SP144
Testing
API 598/API 6D
*Full API 594 compliance where stated. **API 6D also available, refer to drawing.
DIMENSIONS
(MM)
Size (in)
2” 2-1/2” 3”
4”
6”
8”
10”
A. End to End BW
279
330
368
457
610
762
914 1041 1118 1245 1397 1524 1650
12”
14”
16”
18”
20”
A. Face to Face RTJ
454
514
584
683
927 1038 1292 1445
-
-
-
-
24”
-
B. Height
268
292
412
431
475
572
695
832
933
992 1083 1285
Weight (Kg) RTJ
81
120
182
253
486
829 1580 2318
-
-
-
Weight (Kg) BW
41
71
108
139
194
392
621
-
-
725 1123 1534 1805 1942 2142 2483
A (BW)
52
AU S T R A L I A N P I P E L I N E VA LV E
CHECK VALVES - CAST STEEL
TILTING DISC CHECK VALVE (PRESSURE SEAL BONNET) CAT AP350~351XXX-XP CLASS 600~900 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc Facing
Stainless Steel
A182 Gr. F6a/CR13 or Stellite/HF
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat Ring
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Retainer
Stainless Steel
A240 304
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Bonnet Clamp
Steel
A29 1045
Gasket Spacer
Stainless Steel
A240 304
Gasket
Graphite/SS/Soft Metal
Graphite/316SS/Plated Iron B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600/ANSI B16.34/API 6D & MSS-SP144
Testing
API 598/API 6D
A
DIMENSIONS (MM) 600 CLASS (AP350-P) Size (in)
2” 2-1/2” 3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face BW
178
216
254
305
457
584
711
813
889
991 1092 1194 1397
18”
20”
24”
A1 Face to Face RF
292
330
356
432
559
660
787
838
889
991 1092 1194 1397
A2 Face to Face RTJ
295
333
359
435
562
664
791
841
892
994 1095 1200 1407
B. Height
195
200
208
248
310
380
450
580
660
780
Weight (Kg) RF/RTJ
25
36
41
67
199
370
502
677
875 1170 1535 1985 2845
Weight (Kg) BW
17
21
25
34
125
265
340
480
640
838
880
925
835 1105 1403 2050
A1 Flanged RF
DIMENSIONS (MM) 900 CLASS (AP351-P) Size (in)
2” 2-1/2” 3”
4”
6”
8”
10”
12”
14”
A. End to End BW
216
254
305
356
508
660
787
814
991 1092 1181 1283 1511
A1 Face to Face RF
368
419
381
457
610
737
838
965 1029 1130 1219 1321 1549
A2 Face to Face RTJ
371
422
384
460
612
740
841
968 1038 1140 1232 1333 1568
B. Height
205
220
230
258
325
385
455
545
645
16”
730
18”
795
20”
842
A2 Flanged RTJ
24”
895
Weight (Kg) RF/RTJ
41
56
56
106
245
469
581
980 1314 1627 1999 2355 3307
Weight (Kg) BW
20
31
30
65
160
325
375
695
985 1224 1430 1650 1942
AU S T R A L I A N P I P E L I N E VA LV E
53
CHECK VALVES - CAST STEEL
TILTING DISC CHECK VALVE (PRESSURE SEAL BONNET) CAT AP355~356XXX-XP CLASS 1500~2500 FULL PORT DESIGN Description
Material
Specs.
Body
Carbon Steel
A216 Gr. WCB
Cover
Carbon Steel
A216 Gr. WCB
Disc Facing
Stainless Steel
A182 Gr. F6a/CR13 or Stellite/HF
Hinge Pin
Stainless Steel
A182 Gr. F6a/CR13
Seat Ring
Stainless Steel
A182 Gr. F6a/CR13, Stellite/HF
Plug
Carbon Steel
A108 Gr.1045
Cover Bolt
Alloy Steel
A193 Gr. B7/B7M
Cover Nut
Alloy Steel
A194 Gr. 2H/2HM
Retainer
Stainless Steel
A240 304
Washer
Stainless Steel
A276 Type 304
Eye Bolt
Carbon Steel
A307 Gr. B
Name Plate
Stainless Steel
304/AL
Bonnet Clamp
Steel
A29 1045
Gasket Spacer
Stainless Steel
A240 304
Gasket
Graphite/SS/Soft Metal
Graphite/316SS/Plated Iron B
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600/ANSI B16.34/API 6D & MSS-SP144
Testing
API 598/API 6D/ISO 5208
A
DIMENSIONS (MM) 1500 CLASS (AP355-P) Size (in)
2” 2-1/2” 3”
4”
6”
8”
10”
12”
A. Face to Face BW
216
254
305
406
559
711
864
991 1067 1194 1346 1473 1626
14”
16”
18”
20”
24”
A1 Face to Face RF
368
419
470
546
705
832
991 1130 1257 1384 1536 1664 1943
A2 Face to Face RTJ
371
422
473
549
711
841 1000 1146 1276 1406 1559 1686 1972
B. Height
205
220
278
320
345
394
510
616
810
Weight (Kg) RF/RTJ
41
56
87
121
231
326
481
687
962 1184 1364 1768 2217
Weight (Kg) BW
20
37
48
82
192
287
442
648
923 1145 1325 1729 2178
925
985 1078 1185
A1 Flanged RF
DIMENSIONS (MM) 2500 CLASS (AP356-P)
54
Size (in)
2” 2-1/2” 3”
4”
6”
8”
10”
A. Face to Face BW
279
330
368
457
610
762
914 1041 1118 1245 1397 1524 1650
12”
14”
A1 Face to Face RF
451
508
578
673
914 1022 1270 1422
-
16”
-
18”
20”
24”
-
-
-
-
-
A2 Face to Face RTJ
454
514
584
683
927 1038 1292 1445
-
-
-
B. Height
268
292
412
431
475
572
695
832
933
992 1083 1285
Weight (Kg) RF/RTJ
81
120
182
253
486
829 1580 2318
-
-
-
Weight (Kg) BW
41
71
108
139
194
392
621
-
-
725 1123 1534 1805 1942 2142 2483
AU S T R A L I A N P I P E L I N E VA LV E
A2 Flanged RTJ
CHECK VALVES - CAST STEEL
PISTON CHECK - LIFT TYPE CAT AP300~302XXXXX CLASS 150~600
B 6 7 5 4
Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS 2129 table D to H and AS 4087/EN/ISO PN10 to 100. Guide pin and cage and/or bonnet guide cage as required (refer to drawings) For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.
STANDARD MATERIAL SPECIFICATIONS
3 2
No.
1 A
Centre Guided Style
WORKING PRESSURE
ASTM Material
Part
WCB
LCB
WC6
CF8(M)
CF3(M)
1
Body
A216 WCB+ 13Cr
A352 LCB+ 13Cr
A217 WC6+STL
A351 CF8(M)+STL A351 CF3(M)+STL
2
Disc
A216 WCB+ 13Cr
A352 LCB+ 13Cr
A217 WC6+STL
A351 CF8(M)+STL A351 CF3(M)+STL
3
Cover Stud
A193 B7
A320 L7
A193 B16
A193 B8(M)
A193 B8(M)
4
Cover Nut
A194 2H
A194 4
A194 4
A194 8(M)
A194 8(M)
5
Gasket
6
Cover/Guide
A216 WCB
A352 LCB
A217 WC6
A351 CF8(M)
A351 CF3(M)
7
Spring*
Inconel X750
Inconel X750
Inconel X750
Inconel X750
Inconel X750
SS304+GRAPHITE/SS316+GRAPHITE
*Optional
AP300XU 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260°C) AP301XU 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260°C) For superheated steam consult pressure/temp chart AP302XU 600 CLASS 1440 PSI CWP (WOG) 1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications
STANDARDS COMPLIANCE Basic Design ASME B16.34/BS 1873 or API 6D Face to Face Dimension ASME B16.10 End to End Dimension ASME B16.10 Flanged Ends ASME 16.5 B.W. Ends ASME B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN10 to 100
Buttweld ends
OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG) VALVE SIZE (NPS)
CLASS 150 (Table D to F) (PN10~21)
CLASS 300 (Table F to H) (PN25~50)
CLASS 600 (PN50~100)
A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg)
inch mm inch mm inch mm RF BW inch mm inch mm RF BW inch mm inch mm RF BW
2 50 8 203 6-7/8 175 20 14 10-1/2 267 7-3/4 197 35 32 11-1/2 292 8-1/4 210 40 31
2-1/2 65 8-1/2 216 7 178 24 17 11-1/2 292 8 203 37 35 13 330 8-5/8 219 55 45
3 80 9-1/2 241 7-1/2 191 35 26 12-1/2 318 8-3/4 222 60 50 14 356 10-1/2 267 72 60
4 100 11-1/2 292 8-5/8 219 55 37 14 356 10-7/8 276 82 65 17 432 11-3/4 299 120 85
5 125 14 356 9-1/4 235 84 52 15-3/4 400 11-5/8 295 110 70 20 508 13-1/4 337 175 125
AU S T R A L I A N P I P E L I N E VA LV E
6 150 16 406 12-3/4 324 96 80 17-1/2 444 13-1/4 337 155 128 22 559 15 381 270 225
8 200 19-1/2 495 15-1/8 384 160 133 21 533 16-1/4 413 268 230 26 660 18-3/4 476 420 365
10 250 24-1/2 622 17-5/8 448 245 213 24-1/2 622 18-1/4 464 380 270 31 787 21-5/8 549 620 500
12 300 27-1/2 698.5 21-1/4 540 345 294 28 711 22-1/8 562 495 460 33 838 22-5/8 670 810 715
55
CHECK VALVES - CAST STEEL
API 6D FULL PORT PISTON CHECK VALVE CAT 50~600AP300~305XXQX-XX CLASS 150~2500
FULL PORT DESIGN - FLANGED ENDS (PRESSURE SEAL & BOLTED BONNET)
D
Specs. A216 Gr. WCB A216 Gr. WCB A182 Gr. F6a/CR13 or Stellite/HF X750 A182 Gr. F6a/CR13, Stellite/HF A108 Gr.1045 A193 Gr. B7/B7M A194 Gr. 2H/2HM A563 Gr. B A276 Type 304 A307 Gr. B 304/AL CAD Plated Ring/Spiral Wound
C
Material Carbon Steel Carbon Steel Stainless Steel Inconel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Ring/Spiral
E
Description Body Cover Disc Facing Spring Seat Ring Plug* Cover Bolt Cover Nut Disc Nut Washer Eye Bolt Name Plate Gasket
B A
Pressure Seal Bonnet
*Guided Cage
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
Inch 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” Inch 2” 3” 4” 6” 8” 10” 12”
56
Class 150 (AP300-Q) B C 101.5 55 120.5 70 146 100 203 120 247.5 150 311 180 249 220 393.5 260 457 275 349 320 489 375 489 375 647.5 432
D 180 218 260 385 501 571 648 745 810 955 1060 1060 1178
A 260.4 374.7 463.4 492.1 571.5 752.5 812.8 895.4 1000 -
Class 300 (AP301-Q) B C 130.2 60 187.35 95 231.7 125 246 140 285.75 180 376.25 210 406.4 250 497.7 275 500 330 -
D 190 246 295 410 521 619 664 775 845 -
A 279 375 463.4 527 610 784 854 940 1048 1168 1410 1524
Class 600 (AP302-Q) B C 139.5 75 287.5 95 231.7 125 263.5 155 305 195 392 230 427 265 470 300 524 350 584 365 705 375 762 440
D 192 252 295 415 527 626.5 688.5 792 880 1010 1161 1278
A 349 381 496 556 635 800 863.6 1029 1130 1219 1321 1549
Class 900 (AP303-Q) B C 174.5 75 190.5 110 248 140 278 165 317.5 205 400 230 431.8 295 514.5 305 565 350 609.5 400 660.5 430 774.5 520
D 192 280 350 430 555 655 735 836 945 1085 1230 1317
Class 2500 (AP305-Q) B C D 290.5 100 276 260.5 155 342 298.5 177.5 422 413 240 623 482.5 275 754 -
F 347 430 515 740 830 -
A 349 441.2 517.5 616 831.9 889 1058
Class 1500 (AP304-Q) B C D 174.5 85 245 220.6 125 294 258.75 150 370 308 195 508 425.95 235 596 444.5 297.5 704 529.5 285 833
F 315 362 435 615 700 825 942
A 381 521 597 826 965 -
AU S T R A L I A N P I P E L I N E VA LV E
C B A
Bolted Bonnet
D
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24”
A 203 241 292 406 495 622 698 787 914 698 978 978 1295
C
Inch
E
DIMENSIONS (MM) (PRESSURE SEAL & BOLTED BONNET)
E
D
ANSI B16.10 ANSI B16.5 API 6D/ANSI B16.34 API 598
B A
Pressure Seal Bonnet
CHECK VALVES - CAST STEEL
API 6D FULL PORT PISTON CHECK VALVE CAT AP300~305XXQBW-XX CLASS 150~2500 FULL PORT DESIGN - BUTTWELD (PRESSURE SEAL & BOLTED BONNET)
D
Specs. A216 Gr. WCB A216 Gr. WCB A182 Gr. F6a/CR13 or Stellite/HF X750 A182 Gr. F6a/CR13, Stellite/HF A108 Gr.1045 A193 Gr. B7/B7M A194 Gr. 2H/2HM A563 Gr. B A276 Type 304 A307 Gr. B 304/AL CAD Plated Ring/Spiral Wound
C
Material Carbon Steel Carbon Steel Stainless Steel Inconel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Ring/Spiral
E
Description Body Cover Disc Facing Spring Seat Ring Plug* Cover Bolt Cover Nut Disc Nut Washer Eye Bolt Name Plate Gasket
B A
Pressure Seal Bonnet
*Guided Cage
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
D
ANSI B16.10 ANSI B16.5 API 6D/ANSI B16.34 API 598
DIMENSIONS (MM) (PRESSURE SEAL & BOLTED BONNET)
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” Inch 2” 3” 4” 6” 8” 10” 12”
D 180 218 260 385 501 571 648 745 810 955 1060 1060 1178
A 260.4 374.7 463.4 492.1 571.5 752.5 812.8 895.4 1000 -
Class 300 (AP301-Q-BW) B C 130.2 60 187.35 95 231.7 125 246 140 285.75 180 376.25 210 406.4 250 497.7 275 500 330 -
A 279 375 463.4 527 610 784 854 940 1048 1168 1410 1524
Class 600 (AP302-Q-BW) B C 139.5 75 287.5 95 231.7 125 263.5 155 305 195 392 230 427 265 470 300 524 350 584 365 705 375 762 440
D 192 252 295 415 527 626.5 688.5 792 880 1010 1161 1278
A 349 381 496 556 635 800 863.6 1029 1130 1219 1321 1549
Class 900 (AP303-Q-BW) B C D 174.5 75 192 190.5 110 280 248 140 350 278 165 430 317.5 205 555 400 230 655 431.8 295 735 514.5 305 836 565 350 945 609.5 400 1085 660.5 430 1230 774.5 520 1317
Class 1500 (AP304-Q-BW) B C D 174.5 85 245 220.6 125 294 258.75 150 370 308 195 508 425.95 235 596 444.5 297.5 704 529.5 285 833
F 315 362 435 615 700 825 942
A 381 521 597 826 965 -
Class 2500 (AP305-Q-BW) B C D 290.5 100 276 260.5 155 342 298.5 177.5 422 413 240 623 482.5 275 754 -
A 349 441.2 517.5 616 831.9 889 1058
E
Class 150 (AP300-Q-BW) B C 101.5 55 120.5 70 146 100 203 120 247.5 150 311 180 249 220 393.5 260 457 275 349 320 489 375 489 375 647.5 432
C
D 190 246 295 410 521 619 664 775 845 -
B A
Bolted Bonnet
F
Inch
A 203 241 292 406 495 622 698 787 914 698 978 978 1295
C
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24”
E
Inch
F 347 430 515 740 830 -
AU S T R A L I A N P I P E L I N E VA LV E
B A
Pressure Seal Bonnet
57
GATE VALVES - STAINLESS STEEL
STAINLESS STEEL GATE VALVE CAT XXXAP47XXXX-XX CLASS 150 FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Yoke Sleeve Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Bonnet Gasket Seat Back Seat
Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Malleable Iron Austenitic DI Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Bronze Stainless Steel Stainless Steel Asbestos Free PTFE or Graphite Stainless Steel (Integral) Stainless Steel (Integral)
Specs. A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A182 Gr. F304/F316 A197 A439 Gr. D2C or NR Bronze A351 Gr. CF8/CF8M A182 Gr. F304/F316 A351 Gr. CF8/CF8M A193 Gr. B8 A194 Gr. 8 A193 Gr. B8 A194 Gr. 8 A182 Gr. F304 Thrust Ball B62 Cr. Plating A193 Gr. B8 A240 Type 304 PTFE/Graphite Sheet or SS + SW Graphite/PTFE A351 Gr. CF8/CF8M or ST #6 A351 Gr. CF8/CF8M
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
C
B
ANSI B16.10 ANSI B16.5 ANSI B16.34, API 600/API 603 API 598
FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
150 CLASS
A
DIMENSIONS (MM)
Size (in)
1/2”
3/4”
1”
1-1/2”
2”
2-1/2”
3”
4”
6”
8”
10”
Size (mm)
15
20
25
40
50
65
80
100
150
200
250
A. Face to Face RF
108
117.5
127
165
178
190.5
203
229
267
292
330
A. End to End BW
114
117.5
127
165
216
241
282.5
305
403
419
457
B. Valve Open
178
200
210
250
300
356
406
583
660
813
991
C. Hand Wheel Dia
102
102
127
152
178
179
203
229
254
305
356
Weight (Kg) RF *
4.2
5.2
7.1
11.1
16.1
18.2
22.7
39.1
64.1
101.4 150.9
Size (in)
12”
14”
16”
18”
20”
24”
Size (mm)
300
350
400
450
500
600
A. Face to Face RF
356
381
406
432
457
508
A. End to End BW
502
571.5 609.6
660
711
813
B. Valve Open
1194 1346 1524 1651 1829 2184
C. Hand Wheel Dia
406
508
559
559
609.6
660
Weight (Kg) RF *
218.1 288.6
341
659
841
1105
*Weights are for API 603. For API 600 weights see Page 23. For Buttweld weights and RTJ dimensions see overview brochure.
58
AU S T R A L I A N P I P E L I N E VA LV E
43
GATE VALVES - STAINLESS STEEL
STAINLESS STEEL GATE VALVE CAT XXXAP33XXXX-XX CLASS 300 FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Yoke Sleeve Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Bonnet Gasket Seat Back Seat
Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Malleable Iron Austenitic DI Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Bronze Stainless Steel Stainless Steel Asbestos Free PTFE or Graphite Stainless Steel (Integral) Stainless Steel (Integral)
Specs. A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A182 Gr. F304/F316 A197 A439 Gr. D2C or NR Bronze A351 Gr. CF8/CF8M A182 Gr. F304/F316 A351 Gr. CF8/CF8M A193 Gr. B8 A194 Gr. 8 A193 Gr. B8 A194 Gr. 8 A182 Gr. F304 Thrust Ball B62 Cr. Plating A193 Gr. B8 A240 Type 304 PTFE/Graphite Sheet or SS + SW Graphite/PTFE A351 Gr. CF8/CF8M or ST #6 A351 Gr. CF8/CF8M
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
C
B
ANSI B16.10 ANSI B16.5 ANSI B16.34, API 600 or API 603 API 598
FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
300 CLASS
A
DIMENSIONS (MM)
Size (in)
1/2”
3/4”
1”
1-1/2”
2”
2-1/2”
3”
4”
6”
8”
10”
Size (mm)
15
20
25
40
50
65
80
100
150
200
250
A. Face to Face RF
140
152
165
190
216
241
282.5
305
403
419
457
A. End to End BW
140
152
165
190
216
241
282.5
305
403
419
457 1016
B. Valve Open
200
200
210
250
300
381
432
508
686
864
C. Hand Wheel Dia
100
100
140
203
203
203
229
254
356
406
457
Weight (Kg) RF *
6.1
7.9
9.7
15
19.5
30
40.9
60
111
184.5
284
Size (in)
10”
12”
14”
16”
18”
20”
24”
Size (mm)
250
300
350
400
450
500
600
A. Face to Face RF
457
502
762
838
914
991
1143
A. End to End BW
457
502
762
838
914
991
1143
B. Valve Open
1016
1219
1372
1549
1956
2184
2565
C. Hand Wheel Dia
457
508
559
559
609.6 609.6
762
Weight (Kg) RF *
284
409
614
773
1250
2614
1364
*Weights are for API 603. For API 600 weights see Page 24. For Buttweld weights and RTJ dimensions see overview brochure.
AU S T R A L I A N P I P E L I N E VA LV E
59
GLOBE VALVES - STAINLESS STEEL
STAINLESS STEEL GLOBE VALVE CAT XXXAP143PXXX-XX/XXXAP151PXXX-XX CLASS 150-300 FULL PORT DESIGN Description
C
Material
Specs.
Body
Stainless Steel
A351 Gr. CF8/CF8M
Bonnet
Stainless Steel
A351 Gr. CF8/CF8M
Disc
Stainless Steel
A351 Gr. CF8/CF8M
Stem
Stainless Steel
A182 Gr. F304/F316
Hand Wheel
Malleable Iron
A197
Gland Flange
Stainless Steel
A351 Gr. CF8/CF8M
Gland Ring
Stainless Steel
A182 Gr. F304/F316
Disc Gland
Stainless Steel
A351 Gr. CF8/CF8M
Yoke Bush
Austenitic DI
A439 Gr. D2C or NR Bronze
Bonnet Bolt
Stainless Steel
A193 Gr. B8
Bonnet Nut
Stainless Steel
A194 Gr. 8
Gland Bolt
Stainless Steel
A193 Gr. B8
Gland Nut
Stainless Steel
A194 Gr. 8
Gland Bolt Pin
Stainless Steel
A182 Gr. F304
Wheel Nut
Stainless Steel
A194 Gr. 8
Name Plate
Stainless Steel
A240 Type 304
Packing
Asbestos Free
PTFE or Graphite
B
Bonnet Gasket
PTFE or Graphite
Sheet or SS + SW Graphite/PTFE
Seat
Stainless Steel (Integral)
A351 Gr. CF8/CF8M or ST #6
Back Seat
Stainless Steel (Integral)
A351 Gr. CF8/CF8M A
Standards Face to Face/End to End Flange Dimensions Basic Design Testing
ASME B16.10 ASME B16.5 ASME B16.34/BS 1873/API 623* API 598
*API 623 where specified
FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
150 CLASS
DIMENSIONS (MM)
Size (in)
1/2”
3/4”
1”
1-1/2” 40
2”
2-1/2”
3”
Size (mm)
15
20
25
4”
6”
8”
10”
12”
50
65
80
100
150
200
250
300
A. Face to Face RF
108
117.5
A. End to End BW
114
117.5
127
165
178
190.5
203
229
267
292
330
356
127
165
216
241
282.5
305
403
419
457
B. Valve Open
178
502
200
210
250
300
356
406
583
660
813
991
1194
C. Hand Wheel Dia Weight (Kg) RF *
102
102
127
152
178
179
203
229
254
305
356
406
4.2
5.2
7.1
11.1
16.1
18.2
22.7
39.1
64.1 101.4 150.9 218.1
300 CLASS
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
DIMENSIONS (MM)
Size (in)
1/2”
3/4”
1”
2-1/2”
3”
4”
6”
8”
10”
12”
15
20
25
1-1/2” 40
2”
Size (mm)
50
65
80
100
150
200
250
300
A. Face to Face RF
140
152
165
190
216
241
282.5
305
403
419
457
502
A. End to End BW
140
152
165
190
216
241
282.5
305
403
419
457
502
B. Valve Open
200
200
210
250
300
381
432
508
686
864
1016 1219
C. Hand Wheel Dia
100
100
140
203
203
203
229
254
356
406
457
508
Weight (Kg) RF *
6.1
7.9
9.7
15
19.5
30
40.9
60
111
184.5
284
409
*Weights are for ANSI B16.34. For API 600 weights see Page 34-35. For 14” to 16” dimensions see overview brochure. For Buttweld weights and RTJ dimensions see overview brochure.
60
AU S T R A L I A N P I P E L I N E VA LV E
43
CHECK VALVES - STAINLESS STEEL
STAINLESS STEEL CHECK VALVE CAT XXXAP147PXXX-XX/XXXAP159PXXX-XX CLASS 150-300 FULL PORT DESIGN Parts Name
Materials
Body
ASTM A351 Gr. CF8/CF8M
Bonnet
ASTM A351 Gr. CF8/CF8M
Disc
ASTM A351 Gr. CF8/CF8M
Arm
ASTM A276 Gr. CF8/CF8M
Hinge Pin
ASTM A276 Gr. 304/316
Split Pin
AISI 304/316
Disc Nut
AISI 304/316
Disc Washer
AISI 304/316
Bonnet Bolt / Nut
ASTM A193 Gr. B7/A194 Gr. 8/B8M
Gasket
Teflon or Graphite or 316/GRP SPW
Plug
ASTM A276 Gr. 304/316
Plug Gasket
Teflon
Eye Bolt*
ASTM A193 B8
Seat (Integral) * Larger sizes only
B
ASTM A351 Gr. CF8/CF8M or ST #6
Standards Face to Face/End to End
ASME B16.10
Flange Dimensions
ASME B16.5
Basic Design
ASME B16.34/BS 1868/API 594*
Testing
API 598
*Where specified
FEATURES
A
Investment cast to 300NB (12”) Larger sizes fitted with thrust bearings Wall thickness ANSI B16.34
150 CLASS Size (in)
DIMENSIONS (MM) 1/2”
3/4”
1”
1-1/2”
2”
2-1/2”
3”
4”
5”
6”
8” 200
Size (mm)
15
20
1-1/4” 25 32
40
50
65
80
100
125
150
A. Face to Face
108
117
127
140
165
203
216
241
292
330
356
495
B. Centre Top
73
75
80
86
111
123
134
148
158
192
223
283
Weight (Kg) RF*
6
7
8
8
10
13
20
30
40
60
70
120
Size (in)
10”
12”
14”
Size (mm)
250
300
350
A. Face to Face
622
698
787
B. Centre Top
318
357
420
Weight (Kg) RF
190
260
400
1-1/4 ” & Smaller
300 CLASS
DIMENSIONS (MM)
Size (in)
1/2”
3/4”
1”
Size (mm)
15
20
25
1-1/4” 32
1-1/2”
2”
2-1/2”
3”
4”
5”
6”
8”
40
50
65
80
100
125
150
200
A. Face to Face
152
178
203
229
241
267
292
318
356
400
444
533
B. Centre Top
76
78
83
89
16
129
143
164
177
217
249
312
Weight (Kg) RF
7
8
10
10
11
18
21
35
50
70
100
200
Size (in)
10”
12”
14”
Size (mm)
250
300
350
A. Face to Face
622
711
838
B. Centre Top
359
394
474
Weight (Kg) RF
296
430
660
*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. AU S T R A L I A N For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.
P I P E L I N E VA LV E
43 61
CRYOGENIC VALVES - STAINLESS STEEL
CRYOGENIC VALVES
General Design & Wall Thickness Cast Gate Valves - ASME B16.34 Cast Globe Valves - ASME B16.34 Inspection & Test BS 6364 Long Life Seating Surface Stellite 6 faced both seat and wedge/disc to prevent seizing and galling. End Flange Dimensions ASME B16.5 Butt Weld End Dimensions ASME B16.25 End to End Dimensions Flanged - ASME B16.10 Butt Weld - ASME B16.10
62
Extended Bonnet Bolted or integral vapour space extended bonnet of sufficient length to keep stem packing out of the cold zone and free of ice formation. Austenitic Stainless Steel Forgings or Castings Tough at cryogenic temperatures and can be classed as a ‘cryogenic steel’ with good impact strength and corrosion resistance. Shell and Trim Parts are all austenitic stainless steel and sub-zero treated in LN. Insulation Collar / Drip Plate A ‘welded’ insulation collar/drip plate or a ‘clamped on’ insulation collar/drip plate can be provided on request.
AU S T R A L I A N P I P E L I N E VA LV E
CRYOGENIC GATE VALVES - STAINLESS STEEL
CRYOGENIC FLEXIBLE WEDGE GATE VALVE
ISO 10497-1 & API 607-7th Firesafe Certified
API 622 & ISO 15848-1 Fugitive Emission Certified
Yoke Integrated bracket, high rigidity, more assembly space
Bonnet More gasification space to avoid freezing and prevent stem packing leakage. Optional baffle.
Stem Hardened and heat treated
Body Heat treated and charpies impact test at 196°C. Investment cast, API 600 wall thickness.
Wedge Flexible wedge. Pressure relief hole in the inlet direction. Mirror lapped seat & disc faces. Stellite 6 seat facing.
AU S T R A L I A N P I P E L I N E VA LV E
63
CRYOGENIC GATE VALVES - STAINLESS STEEL
CRYOGENIC FLEXIBLE WEDGE GATE VALVE 50~600AP47XXXXXXXXXX-XC - CLASS 150 A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295
B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285
Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000
B*
NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
50~600AP33XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346
B* (mm) 477 505 529 569 614 697 762 1026 1023 1090 1169 1106 1256 1405
Weight (Kg) 25 38 50 75 100 142 230 425 505 610 850 965 1080 1200
50~400AP76XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16
A (mm) 292 330 356 432 508 559 660 787 838 889 991
B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200
Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100
50~400AP83XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16
A (mm) 371 422 384 460 613 740 841 968 1039 1140
B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750
Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700
A
Manufacturing Standards Design Standard API 600, BS 6364 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364
50~350AP87XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14
* As per clients requirements.
64
AU S T R A L I A N P I P E L I N E VA LV E
A (mm) 371 422 473 549 711 842 1001 1146 1276
B* (mm) 610 640 850 660 1050 1170 1300 1500 1650
Weight (Kg) 80 130 210 320 650 830 1000 1300 1600
CRYOGENIC GLOBE VALVES - STAINLESS STEEL
CRYOGENIC GLOBE VALVE
API 607-7th & ISO 10497 Firesafe Certified
API 622 & ISO 15848-1 Fugitive Emission Certified
Extended Bonnet Integral bonnet with more gasification space to avoid freezing and prevent packing leakage.
Stem Hardened & heat treated
Body Heat treated and charpies impact tested at 196°C. Investment cast ANSI B16/API 600 wall thickness.
Body Guided Disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
AU S T R A L I A N P I P E L I N E VA LV E
65
CRYOGENIC GLOBE VALVES - STAINLESS STEEL
CRYOGENIC GLOBE VALVE 50~600AP143XXXXXXXXXX-XC - CLASS 150 A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295
B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285
Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000
B*
NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
50~600AP151XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346
B* (mm) 477 505 529 5569 614 697 762 1026 1023 1090 1169 1106 1256 1405
Weight (Kg) 25 38 50 75 100 142 230 425 505 610 850 965 1080 1200
50~400AP171XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16
A (mm) 292 330 356 432 508 559 660 787 838 889 991
B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200
Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100
50~400AP183XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16
A (mm) 371 422 384 460 613 740 841 968 1039 1140
B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750
Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700
A
Manufacturing Standards Design Standard API 600, BS 6364 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364
50~350AP189XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14
* As per clients requirements.
66
AU S T R A L I A N P I P E L I N E VA LV E
A (mm) 371 422 473 549 711 842 1001 1146 1276
B* (mm) 610 640 850 660 1050 1170 1300 1500 1650
Weight (Kg) 130 210 320 650 830 1000 1300 1600
CRYOGENIC CHECK VALVES - STAINLESS STEEL
CRYOGENIC SWING CHECK VALVE
Lifting Lug For lifting transportation.
Body Investment cast, API 6D/ANSI B16/API 600 heavy wall. Heat treated and charpies impact tested at 196°C.
Hinge Pin Heat treated, hardened steel.
API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)
AU S T R A L I A N P I P E L I N E VA LV E
67
CRYOGENIC CHECK VALVES - STAINLESS STEEL
CRYOGENIC SWING CHECK VALVE NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295
B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285
Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000
B*
50~600AP147XXXXXXXXXX-XC - CLASS 150
50~600AP159XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346
B* (mm) 477 505 529 569 614 697 762 1026 1023 1090 1169 1106 1256 1405
Weight (Kg) 25 38 50 75 10 142 230 425 505 610 850 965 1080 1200
A
50~400AP175XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16
A (mm) 292 330 356 432 508 559 660 787 838 889 991
B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200
Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100
50~400AP187XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16
A (mm) 371 422 384 460 613 740 841 968 1039 1140
B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750
Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700
Manufacturing Standards Design Standard API 600, BS 6364, API 6FD, API 594 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364
50~350AP199XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14
* As per clients requirements.
68
AU S T R A L I A N P I P E L I N E VA LV E
A (mm) 371 422 473 549 711 842 1001 1146 1276
B(*) (mm) 610 640 850 660 1050 1170 1300 1500 1650
Weight (Kg) 80 130 210 320 650 830 1000 1300 1600
NON SLAM NOZZLE CHECK VALVES - CAST STEEL
NON SLAM NOZZLE CHECK VALVE SW-NC/FL-NCFO SERIES DESIGN FEATURES • • • • •
•
Design to API 6D and Face to Face Distance as per manufacturer’s standards. Fast acting spring prevents water hammer and pressure surge, this is a truly Non Slam Check Valve. Short Travel and Ultra Light weight Disc make the advantages of Non Slam Check Valves possible and reduces water hammering. Quick closing and fast travelling disc are the fundamental design features. High Velocity and Gas Flow under compressed conditions can reach sonic velocity and the ‘sonic booms’ are detrimental to the valves operation. The simple but precisely calculated spring design overcomes this problem. Bernoulli’s equation of conservation of energy is the solution for spring design. Velocity head exchanges the energy with Pressure Head and the Supercheck Non Slam Check keeps on performing without the fear of sonic boom and valves offer low Pressure Drop when compared to Dual Plate Check Valves static pressure. Dropping the velocity head at vena contracta increases static pressure reducing cavitation. Single piece body construction allows High Pressure Applications and Non Slam Nozzle Check Valves are inherently Fire Safe.
PRODUCT RANGE • • • • • • •
CHARACTERISTICS
Rating ANSI Class 150, 300, 600, 900, 1500 & 2500 & up to 10,000 psi. Material ASTM A105, A182, Gr. LF2, Gr. F316, Gr. F51, Gr. F55 etc. Designed using Computational Fluid Dynamics (CFD) Low head loss & minimum pressure loss can be achieved. Metal to Metal seated design. Conical seating surface is self aligning & provides tight shut off. Spring loaded disc design allows mounting in any orientation.
APPLICATIONS • • • • • • • • • • • •
• • • • • •
Non Slam Closure Extremely quick Closure Low Pressure Loss Short stroke of disc Axial movement of disc Disc’s minimal wear characteristics
FL-NCFO Series
Chemical, Oil & Gas Industries Residual Heat Removal Systems Nuclear Power Plants Offshore & Onshore Production Platform, FPSO Containment Isolation Water, Steam, Gas, Vacuum Steam Injection Systems Power Station, Water Pumping Stations Natural Gas, Refineries Critical Equipment Discharge Gas Compressor Unit Cracker Plants
1 2 5
3
1 Body 2 Diffuser 3 Disc 4 Seat 5 Spring
4
INSTALLATION
NOZZLE CHECK VALVE FLANGED END
NOZZLE CHECK VALVE HUB END
FLOW
FLOW
AU S T R A L I A N P I P E L I N E VA LV E
69
NON SLAM NOZZLE CHECK VALVES - CAST STEEL
NON SLAM NOZZLE CHECK VALVE SW-NCA & NCB SERIES OPEN SW-NCA Series
CLOSED SW-NCB Series Standard Dual Disc Check Valve
Vr Reverse Velocity
Swing-Check
Supercheck Dual Disc Check Valve
Nozzle Check
A/A1
A/A1
dr/dt Deceleration
3 Single Spring Loaded Nozzle Check Valve SW-NCA Series 5
4
Face To Face
Up to 250NB (10”) and 150~300LBS single spring loaded design (Model Number - SW-NCA) minimum pressure loss with excellent dynamic performance.
Multi Spring Loaded Nozzle Check Valve SW-NCB Series 2 Face To Face
250NB (10”) and above 150~2500LBS multi spring loaded design (Model Number - SW-NCB) minimum pressure loss with excellent dynamic performance.
1
6
4
Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.
70
AU S T R A L I A N P I P E L I N E VA LV E
NON SLAM NOZZLE CHECK VALVES - CAST STEEL
NON SLAM NOZZLE CHECK VALVE SW-NCA & NCB SERIES DIMENSIONS ANSI INSTALLATION DIMENSIONS Dimension for larger valve sizes available upon request. Also available with JIS, DIN, BN, AS and ISO dimensions. API 2000, 3000, 5000, 10000 also available Supercheck Nozzle Check valve is designed to meet the criteria of conventional check valves by allowing forward flow under normal conditions, opening easily and firmly backseating at low velocity.
A/A1
A/A1
FACE TO FACE DIMENSIONS ANSI 150 Size Short Pattern A Long Pattern A1
SW-NCA Single Spring
in
2
4
6
8
10
12
14
16
18
20
24
28
30
36
mm
50
100
150
200
250
300
350
400
450
500
600
700
750
900
in
4.49
8.98
13.07
15.12
16.81
17.32
18.70
19.69
22.24
27.17
30.24
35.43
36.54
40.67
mm
114
228
332
394
427
440
475
500
565
690
768
900
928
1033
kg
6
21
38
118
198
254
312
373
484
965
1179
1404
1768
2344
in
7.99
11.50
14.02
19.49
24.49
27.52
30.98
34.02
38.50
38.50
50.98
57/01
60.00
77.01
mm
203
292
358
495
622
699
787
864
978
978
1295
1448
1524
1956
kg
11
43
68
175
219
257
385
440
733
1037
1297
1805
2211
2443
ANSI 300 Size Short Pattern A Long Pattern A1
SW-NCB Multi Spring
SW-NCB Multi Spring
SW-NCA Single Spring
in
2
4
6
8
10
12
14
16
18
20
24
28
30
36
mm
50
100
150
200
250
300
350
400
450
500
600
700
750
900
in
4.69
9.33
13.58
15.12
17.32
17.48
19.05
19.69
22.24
27.17
30.24
35.43
36.54
40.67
mm
119
237
345
394
440
444
484
500
565
690
768
900
928
1033
kg
8
36
68
147
226
274
400
477
621
981
1233
1980
2155
3303
in
10.51
14.02
17.52
20.98
24.49
27.99
32.99
39.02
42.99
47.01
55.00
62.99
65.00
82.01
mm
267
356
445
553
622
711
838
991
1092
1194
1397
1600
1651
2083
kg
12
43
86
184
251
298
534
582
738
1056
1363
2148
2380
3922
Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.
AU S T R A L I A N P I P E L I N E VA LV E
71
NON SLAM NOZZLE CHECK VALVES - CAST STEEL
SW-NCA & NCB SERIES DIMENSIONS
ANSI INSTALLATION DIMENSIONS Dimension for larger valve sizes available upon request. Also available with JIS, DIN, BN, AS and ISO dimensions. API 2000, 3000, 5000, 10000 also available
Supercheck Nozzle Check valve is designed to be closed prior to reverse flow as non-slamming with a spring loaded disc that allows mounting in any orientation.
A/A1
A/A1
FACE TO FACE DIMENSIONS ANSI 600 Size Short Pattern A Long Pattern A1
SW-NCA Single Spring
in
2
4
6
8
10
12
14
16
18
20
24
28
30
36
mm
50
100
150
200
250
300
350
400
450
500
600
700
750
900
in
7.99
9.61
13.98
16.02
17.99
18.03
19.61
20.59
27.09
28.27
30.63
34.33
38.19
45.98
mm
203
244
355
407
457
458
498
523
688
718
778
872
970
1168
kg
12
41
152
176
302
383
484
711
1219
1242
1741
2394
2700
4050
in
11.50
17.01
22.01
25.98
30.98
32.99
35.00
39.02
42.99
47.01
55.00
52.99
65.00
82.01
mm
292
432
559
660
787
838
889
991
1092
1194
1397
1600
1651
2083
kg
28
67
174
225
365
464
587
861
1192
1383
2170
2748
3541
7901
ANSI 900 Size Short Pattern A Long Pattern A1
SW-NCB Multi Spring
SW-NCA Single Spring
SW-NCB Multi Spring
in
2
4
6
8
10
12
14
16
18
20
24
28
30
36
mm
50
100
150
200
250
300
350
400
450
500
600
700
750
900
in
8.19
9.84
14.33
16.42
18.43
18.62
20.08
21.10
27.76
28.98
31.38
35.20
39.13
47.13
mm
208
250
364
417
468
473
510
536
705
736
797
894
994
1197
kg
27
54
174
261
435
607
625
1098
1296
1908
2864
4185
4275
6525
in
14.49
17.99
24.02
29.02
32.99
37.99
40.51
44.49
47.99
52.01
60.98
mm
368
457
610
737
838
965
1029
1130
1219
1321
1539
kg
41
136
229
301
616
796
1195
1317
1819
2647
3317
Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.
72
AU S T R A L I A N P I P E L I N E VA LV E
API 6D GATE VALVES - CAST STEEL
API 6D THROUGH CONDUIT GATE VALVES INTRODUCTION - SLAB & GATE EXPANDING STYLE
Slab Gate
Expanding Gate
OVERVIEW API 6D THROUGH CONDUIT GATE VALVES Through conduit Full bore The through conduit opening design provides full flow passage and allows for the smooth passing of pipeline pigs. Pressure drop through the valve is no greater than that through an equal length of equal diameter pipe. External pressure relief system for cavity over pressure protection Due to the double tight sealing isolation design for expanding gate valve, cavity pressure can increase significantly through thermal expansion of fluid in the cavity. A body cavity thermal relief system can be provided to relieve this excess body cavity pressure. In Line repairable The top entry design allows for access to all internal parts if maintenance is required with the valve still in the pipeline. Ease of on-line stem packing maintenance Top and bottom Chevron PTFE packing + lantern ring is the standard stem seal equipped with a stem injector with integrated check valve. Injectable packing material can be injected directly into the packing box through the injector to enhance stem sealing while the valve is under pressure. Emergency sealant injection on seats Provision of seat injectors with integrated check valve provides emergency backup sealing. Additionally, an inner check valve is installed in front of the seat injector to prevent blow out in case of wrong operation. If a seal surface is damaged by foreign matter, valve leakage can be eliminated by using a sealant injected into a specially designed groove in the seat ring assembly. This secondary seat sealant injection backup provides a peace of mind to users who demand reliable block valve service until the valve can be properly serviced. Seats may be lubricated by injecting lubricant to enhance service life and reduce operating torque.
AU S T R A L I A N P I P E L I N E VA LV E
73
API 6D GATE VALVES - CAST STEEL
API 6D THROUGH CONDUIT SLAB GATE VALVES CAT AP400~405XJXX-XX
74
AU S T R A L I A N P I P E L I N E VA LV E
API 6D GATE VALVES - CAST STEEL
API 6D SLAB GATE VALVE CAT AP400~405XJXX-XX OVERVIEW SLAB GATE VALVE Double block and bleed (DBB) Double sealing established by initial plastic-to-metal contact in addition to metal-to-metal contact, both upstream, downstream. In the closed position, both upstream and downstream pressures energize the seats to form a tight seal on both seats simultaneously. This allows the body cavity to be manually bled. Pressure energised seats As the upstream pressure increases, the upstream seat is pushed against the slab gate (piston effect), and subsequently the slab gate pushes against the downstream seat, creating a tight seal between both seats and the slab gate. In the absence of line pressure, the energized O-rings behind the seats provide the seating force on the slab gate to maintain a tight effective seal. A soft seat insert in each seat is protected by the metal sealing surfaces in full contact with the gate, in both open and closed positions, completely isolated from the flow stream, greatly extending the seat life. Cavity over pressure self-relieving When the medium trapped in the body cavity expands as a result of the thermal expansion, the pressure buildup will push the upstream seat back into its recess and relieves to the upstream through the gap between the seat and the slab gate. Protection of seat faces Seat faces are not exposed to the flow stream and in full contact with the gate, in both open and close position, greatly extending seat life.
When the valve in the closed position with equal pressure in the valve, the energized seat O-Ring on both seats will push the seat rings against the gate to provide an initial soft-to-metal sealing.
When the line pressure is applied to the valve, the gate will be pushed against the downstream seat until the gate compresses the soft seat insert and forms soft-to-metal and metal-to-metal double seal. The downstream O-ring provides the seal between the downstream seat and body. The force of line pressure acting on the upstream seat against the gate provides a soft-to-metal seal, and the upstream seat O-ring provides the seal between the upstream seat and body.
AU S T R A L I A N P I P E L I N E VA LV E
When the valve cavity pressure exceeds line pressure due to thermal expansion, the upstream seat is forced back into its recess and the excess pressure in the body cavity is relieved between the seat and the gate into the line.
75
API 6D GATE VALVES - CAST STEEL
CAT AP400~405XJXX-XX 15 14
49
33
FEATURES Saf-T-Seal®* style Through conduit design with minimum flow resistance Double sealing replaceable seat Locking device Backseated Stem Body thermal relief system upon request Stem extension upon request Double block and bleed upon request Soft seat or ‘Metal to Metal’
44 42 12
47 9
29 28
45
25
20
11
27 26
22
2
10 8
7
FLANGE GASKET 36 21
1
5
3
16
18
Ring Type Joint ≥ 600lb
Spiral Wound Gasket 300lb
4
Metal Backup Graphite Gasket 150lb
23
MATERIALS Part Name 1 2 3 4 5 7 8 9 10 11 12 14 15 16 18 20 21 22 23 25 26 27 28 29 33 36 42 44 45 47 49
Carbon Steel to ASTM
Body A216 WCB A352 LCB Bonnet A216 WCB A352 LCB Gate A105 A350 LF2 Seat A105 A350 LF2 Seat Insert Stem A276 420 A276 420 Backseat A276 420 A276 420 Yoke A216 WCB A352 LCB Packing Plate A276 420 A276 420 Lantern Ring A276 420 A276 420 Stem Nut Indicator Dustproof Cover Spring Drain Fitting 316SS 316SS Stem Sealant Injection Seat Sealant Injection Packing O-Ring Graphite Packing Stud A193 B7 A320 L7 Nut A194 2H A194 7 Stud A193 B7 A320 L7 Nut A194 2H A194 7 Nut A194 2H A194 7 Injection Check Valve Nut A194 2H A194 7 Handwheel Bearing Gland Nut A194 2H A194 7
Alloy Steel to ASTM
*Saf-T-Seal® is a registered trademark of Cameron®. APV is not associated, endorsed or affiliated with Cameron® in any way
76
Stainless Steel to ASTM
A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 RPTFE / PTFE / Nylon M / Devlon / Viton / Peek or Metal to Metal A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A439 D2 B150 C61900 Steel Steel Steel 316SS 316SS 316SS 316SS 316SS 316SS A182 F51 Assembly Assembly Non-metal Viton Flexible Graphite A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A194 B8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A194 B8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa Assembly A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa Ductile Iron Steel Steel A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa
AU S T R A L I A N P I P E L I N E VA LV E
API 6D GATE VALVES - CAST STEEL
API 6D SLAB GATE VALVE CAT AP400~405XJXX-XX W
Close
Basic Design API 6D ASME B16.34 Face to Face API 6D End Flange 2”-24” ASME B16.5 26”- 40” ASME B16.47 B.W End ASME B16.25 Test and Inspection API 6D & API 598 Manufacturing to NACE MR0175 on request
H
SPECIFICATIONS
≥ 20”
300LB
≥ 16”
600LB
≥ 12”
900LB
≥ 10”
1500LB
≥ 8”
2500LB
≥ 4”
W
150LB
d
GEAR OPERATOR
L1 (RF)
Description
Weld End L1 Height H Handwheel Dia W Weight
2
3
4
6
8
10
12
Valve Size - Inch 14 16 18
20
24
28
30
32
36 32.00
in
7.00
8.00
9.00
10.50
11.50
13.00
14.00
15.00
16.00
17.00
18.00
20.00
24.00
26.00
28.00
mm
178
203
229
267
292
330
356
381
406
432
457
508
610
660
711
813
in
8.50
11.10
12.00
15.90
16.50
18.00
19.80
23.00
24.00
26.00
28.00
32.00
36.00
36.00
38.00
40.00
mm
216
283
305
403
419
457
502
572
610
660
711
813
914
914
965
1016
93.31 107.80 120.59 131.57 135.51 148.82
in
19.21 27.48
27.99
38.15
45.35
55.28
62.60
69.88
77.56
82.87
mm
488
698
711
969
1152
1404
1590
1775
1970
2105
2370
2738
3063
3342
3442
3780
in
5.90
7.90
9.80
9.80
9.80
13.80
15.80
17.70
18.10
18.10
18.10
18.10
18.10
24.00
24.00
24.00
mm
150
200
250
250
250
350
400
450
460
460
460
460
460
610
610
610
RF
Kg
35
58
78
90
246
341
430
570
712
845
1080
1740
2520
2820
3400
5105
BW
Kg
31
49
70
80
227
293
387
535
708
822
1044
1706
2458
2640
2932
5035
AP401 300LB
MM, INCH & KG
Description in
Flanged End L Weld End L1 Height H
2
3
4
6
8
10
12
Valve Size - Inch 14 16 18
20
24
28
30
32
36
8.50
11.10
12.00
15.90
16.50
18.00
19.80
30.00
39.00
45.00
53.00
55.00
60.00
68.00
33.00
36.00
mm
216
283
305
403
419
457
502
762
838
914
991
1143
1346
1397
1524
1727
in
8.50
11.10
12.00
15.90
16.50
18.00
19.80
30.00
33.00
36.00
39.00
45.00
53.00
55.00
60.00
68.00
mm
216
283
305
403
419
457
502
762
838
914
991
1143
1346
1397
1524
1727
in
19.49 27.76
28.62
38.78
45.67
55.91
63.23
70.67
77.95
83.70
93.70 109.88 122.05 132.87 136.87 150.39
mm
495
705
727
985
1160
1420
1606
1795
1980
2126
2380
2791
3100
3375
3476
3820 27.60
in
7.90
9.80
11.80
13.80
15.80
17.70
19.70
19.70
18.10
18.10
18.10
24.00
24.00
24.00
24.00
mm
200
250
300
350
400
450
500
500
460
460
460
610
610
610
610
700
RF
Kg
56
90
104
260
375
525
720
990
1350
2110
2520
4050
5246
6110
6666
8345
BW
Kg
47
90
103
226
304
519
628
872
1205
2023
2298
3695
4659
5570
5938
6485
Handwheel Dia W Weight
(RTJ)
MM, INCH & KG
AP400 150LB
Flanged End L
L2
(BW)
A U S T R A L I A N P I P E L I N E VA LV E
77
API 6D GATE VALVES - CAST STEEL
CAT AP400~405XJXX-XX AP402 600LB
MM, INCH & KG
Description in mm in mm in mm in mm in mm Kg Kg
Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
Weight
2 11.50 292 11.50 292 11.62 295 20.47 520 9.80 250 72 61
3 14.00 356 14.00 356 14.12 359 29.13 740 11.80 300 127 114
4 17.00 432 17.00 432 17.12 435 30.51 775 13.80 350 152 116
6 22.00 559 22.00 559 22.12 562 40.79 1036 17.70 450 315 246
8 26.00 660 26.00 660 26.14 664 47.64 1210 19.70 500 652 587
10 31.00 787 31.00 787 31.14 791 58.86 1495 25.60 650 875 813
12 33.00 838 33.00 838 33.12 841 67.01 1702 18.10 460 1080 990
Valve Size - Inch 14 16 18 35.00 39.00 43.00 889 991 1092 35.00 39.00 43.00 889 991 1092 35.12 39.12 43.12 892 994 1095 74.21 80.31 87.99 1885 2040 2235 24.00 24.00 24.00 610 610 610 1605 2150 2557 1334 1965 2257
20 24 28 30 32 36 47.00 55.00 57.00 61.00 65.00 82.00 1194 1397 1448 1549 1651 2083 47.00 55.00 57.00 61.00 65.00 82.00 1194 1397 1448 1549 1651 2083 47.24 55.40 57.52 61.50 65.50 82.64 1200 1407 1461 1562 1664 2099 97.17 115.35 128.15 139.57 143.70 158.07 2468 2930 3255 3545 3650 4015 24.00 24.00 27.60 27.60 27.60 27.60 610 610 700 700 700 700 4000 4736 5965 7825 9265 14620 3680 4133 5040 6590 8195 12840
AP403 900LB
MM, INCH & KG
Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
Weight
in mm in mm in mm in mm in mm Kg Kg
2 14.50 368 14.50 368 14.60 371 21.26 540 9.80 250 80 65
3 15.00 381 15.00 381 15.12 384 30.31 770 11.80 300 170 139
4 18.00 457 18.00 457 18.12 460 31.73 806 15.80 400 286 224
6 24.02 610 24.02 610 24.14 613 42.40 1077 19.70 500 540 463
8 29.02 737 29.02 737 29.14 740 49.61 1260 23.60 600 960 818
Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.12 38.12 841 968 61.22 69.53 1555 1766 24.00 24.00 610 610 1210 1870 920 1738
8 32.80 832 32.80 832 33.11 841 51.57 1310 24.00 610 1310 1031
Valve Size - Inch 10 12 39.00 44.50 991 1130 39.00 44.50 991 1130 39.37 45.12 1000 1146 63.66 72.32 1617 1837 27.60 27.60 700 700 2100 3325 1830 3255
14 40.51 1029 40.51 1029 40.86 1038 77.17 1960 24.00 610 2500 2260
16 44.48 1130 44.48 1130 44.88 1140 83.66 2125 27.60 700 2900 2615
AP404 1500LB Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
in mm in mm in mm in mm in mm Kg Kg
2 14.50 368 14.50 368 14.61 371 22.05 560 15.80 400 100 80
3 18.50 470 18.50 470 18.62 473 31.50 800 19.70 500 265 229
4 21.50 546 21.50 546 21.61 549 32.99 838 23.60 600 380 329
6 27.80 705 27.80 705 27.99 711 44.09 1120 31.50 800 880 728
24 60.98 1549 60.98 1549 61.73 1568 120.08 3050 27.60 700 7500 7400
14 49.50 1257 49.50 1257 50.24 1276 80.24 2038 27.60 700 4380 3480
16 54.50 1384 54.50 1384 55.39 1407 87.01 2210 27.60 700 5500 4600
18 60.50 1537 60.50 1537 61.38 1559 95.20 2418 39.40 1000 6550 5550
20 65.50 1664 65.50 1664 66.38 1686 105.20 2672 39.40 1000 8500 7470
24 76.50 1943 76.50 1943 77.64 1972 124.88 3172 39.40 1000 13800 13400
MM, INCH & KG
AP405 2500LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight
20 52.00 1321 52.00 1321 52.52 1334 101.18 2570 27.60 700 4500 3690
MM, INCH & KG
Description
Weight
18 48.00 1219 48.00 1219 48.50 1232 91.54 2325 27.60 700 3420 2850
RF BW
in mm in mm in mm in mm in mm Kg Kg
2 17.80 451 17.80 451 17.87 454 22.68 576 15.80 400 146 111
3 22.80 578 22.80 578 22.99 584 32.44 824 19.70 500 370 300
4 26.50 673 26.50 673 26.89 683 33.86 860 24.00 610 545 430
Valve Size - Inch 6 8 36.00 40.20 914 1022 36.00 40.20 914 1022 36.50 40.87 927 1038 45.28 53.15 1150 1350 24.00 24.00 610 610 1215 2145 925 1705
10 50.00 1270 50.00 1270 50.87 1292 65.55 1665 24.00 610 3900 3130
12 56.00 1422 56.00 1422 56.89 1445 74.49 1892 27.60 700 5660 4760 Bypass Option
78
AU S T R A L I A N P I P E L I N E VA LV E
API 6D GATE VALVES - CAST STEEL
API 6D THROUGH CONDUIT EXPANDING GATE VALVE CAT AP410~414XKXX-XX
AU S T R A L I A N P I P E L I N E VA LV E
79
API 6D GATE VALVES - CAST STEEL
API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX OVERVIEW EXPANDING GATE VALVE Double isolation and bleed DIB-1 (both seats bi-directional) Double sealing established on each seat bi-directionally by initial plastic-to metal contact in addition to metal-to-metal contact, both upstream, downstream and body cavity. In the closed position, the gate forms a tight seal simultaneously on both seats bi-directionally. This allows the body cavity to be manually bled. An automatic cavity pressure relief device is provided to relieve the build-up of over pressure in the body cavity. Mechanically induced bubble tight seal When closing, the segment is positioned by a mechanical stop while the gate continues going downward, expanding the segment and gate against their opposite seats. This action forms a bubble tight seal on both the upstream and downstream seat to reach a double isolation sealing function. Wear and tear reduction When the valve is completely closed, the gate and segment are wedged tightly against each seat. During operation, the gate and segment retract from the seats prior to stroking; this retraction provides an operating clearance to reduce rubbing of the resilient seat material and protects the sealing surfaces. Additionally this reduces the operating torque and allows a smaller and more economical operator for smooth operation.
In the fully closed position, the segment is positioned by the mechanical stop and the gate is wedged downward under stem thrust force, expanding the segment and gate to form a tight seal on each seat bi-directionally between upstream and downstream.
During travel between fully open or close position, the gate and segment retract from the seats prior to travel; this retraction provides an operating clearance to reduce wear on the sealing surface and operating torque.
Lever lock mechanism - Size 150NB (6”) and above The lever arm maintains the gate & segment surfaces parallel by guide plates, while the expanding gate assembly is moving through its stroke. Near the end of stroke, the guide plate allows the lever arm to tilt. The gate and segment slide against their angled faces under stem provided thrust force, creating the expanding seal action. In their final position, the gate and segment are mechanically secured in place. The guide plates forms a rail at both sides of the expanding gate assembly to guide its movements and align it with the seats.
80
AU S T R A L I A N P I P E L I N E VA LV E
When the bore of the segment is aligned with the body bore, the segment is positioned by the mechanical stop and the gate continues to move upwards, expanding the gate and the segment to form a through conduit bore and protect the sealing surface from flow erosion.
API 6D GATE VALVES - CAST STEEL
API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX 16 15
FEATURES
32
Pow-R-Seal®* Style Through conduit design with minimum flow resistance Double-sealing replaceable seat Locking device Body thermal relief system Stem extension upon request Soft Seat or ‘Metal to Metal’
17 13 14 27 11
19 10 8
26
30 31
12
23
29 28
2
5
FLANGE GASKET
6
18 22
7 9 1 4
Ring Type Joint ≥ 600lb
Metal Backup Graphite Gasket 150lb
Spiral Wound Gasket 300lb
21
24 3
MATERIALS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 28 29 30 31 32
Part Name Body Bonnet Seat Seat insert Gate Segment Lever Stem Skirt Yoke Lantern Ring Packing Plate Stem Nut Washer Dustproof Cover Indicator Handwheel Rivet Bearing Drain Fitting Seat Sealant Injection Stem Sealant Injection O-Ring Packing Graphite Packing Stud Nut Stud Nut Nut
Carbon Steel to ASTM Alloy Steel to ASTM Stainless Steel to ASTM A216 WCB A352 LB A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 RPTFE/PTFE/Nylon M/Devlon/Viton/Peek or Metal to Metal A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A216 WCB A352 LCB A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A439 D2 B150 C61900 Steel Steel Steel Ductile Iron Steel Steel 316SS 316SS 316SS 316SS 316SS 316SS 316SS 316SS A182 F51 Assembly Assembly Viton Non-metal Flexible Graphite A193 B7 A320 L7 A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A193 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN A193 B7 A320 L7 A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A193 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN
Sample only, varies according to size & class. *Pow-R-Seal® is a registered trademark of Cameron®. APV is not associated, endorsed or affiliated with Cameron® in any way
AU S T R A L I A N P I P E L I N E VA LV E
81
API 6D GATE VALVES - CAST STEEL
CAT AP410~414XKXX-XX W
SPECIFICATIONS
d
H (Close)
Basic Design API 6D ASME B16.34 Face to Face API 6D End Flange 2”-24” ASME B16.5 B.W. End ASME B16.25 Test and Inspection API 6D & API 598 Manufacturing to NACE MR0175 on request
GEAR OPERATOR 300LB
≥ 14”
600LB
≥ 14”
900LB
≥ 12”
1500LB
≥ 6”
W
L (RF)
L1 (BW)
Bypass Option
Description 20 in
Weld End L1 Height H
Weight
82
150LB - AP410
300LB - AP411
Valve Size - Inch
Valve Size - Inch
24
30
32
36
6
8
10
12
14
16
18
20
24
30
32
36
18.00 20.00 26.00 28.00 32.00 15.90 16.50 18.00 19.80 30.00 33.00 36.00 39.00 48.50 55.00 60.00 68.00
mm
457
in
28.00 32.00 36.00 38.00 40.00 15.90 16.50 18.00 19.80 30.00 33.00 36.00 39.00 48.50 55.00 60.00 68.00
508
660
711
813
403
419
457
502
762
838
914
991
1232
1397
1524
1727
mm
711
in
99.02 114.57 138.98 145.08 160.63 36.64 46.37 52.55 59.44 71.26 82.68 87.01 99.02 114.57 138.98 145.08 160.63
813
mm 2515 2910
Handwheel Dia W
(RTJ)
MM, INCH & KG
AP410 / AP411
Flange End L
L2
in
914 3530
965 3685
1016 4080
403 931
419 1178
457 1335
502 1510
762 1810
838 2100
914 2210
991 2515
1232 2910
1397 3530
1524 3685
1727 4080
18.11 24.02 24.02 24.02 24.02 15.75 23.62 23.62 29.53 18.11 18.11 18.11 18.11 24.02 24.02 24.02 24.02
mm
460
610
610
610
610
400
600
600
750
460
460
460
460
610
610
610
RF
Kg
1500 3780
4700
5780
8680
277
418
549
804
1075
1409
2278
2551
4359
7332
8000 10014
BW
Kg
1464 3740
4520
5300
8500
243
347
490
751
911
1231
2191
2360
3899
6792
7270
AU S T R A L I A N P I P E L I N E VA LV E
610 8154
API 6D GATE VALVES - CAST STEEL
API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX MM, INCH & KG
AP412 600LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
Weight
in mm in mm in mm in mm in mm Kg Kg
2 11.50 292 11.50 292 11.62 295 14.38 365 11.81 300 75 64
3 14.00 356 14.00 356 14.12 359 19.33 491 11.81 300 132 119
4 17.00 432 17.00 432 17.12 435 21.88 556 13.78 350 160 124
6 22.00 559 22.00 559 22.12 562 36.64 931 15.75 400 323 254
8 26.00 660 26.00 660 26.14 664 46.37 1178 23.62 600 671 606
10 31.00 787 31.00 787 31.14 791 52.55 1335 23.62 600 921 859
Valve Size - Inch 12 14 16 33.00 35.00 39.00 838 889 991 33.00 35.00 39.00 838 889 991 33.12 35.12 39.12 841 892 994 59.44 71.26 82.68 1510 1810 2100 29.53 24.02 24.02 750 610 610 1100 1654 2286 1010 1383 2100
18 43.00 1092 43.00 1092 43.12 1095 87.01 2210 24.02 610 2684 2384
20 24 47.00 55.00 1194 1397 47.00 55.00 1194 1397 47.24 55.40 1200 1407 99.02 114.57 2515 2910 24.02 24.02 610 610 4101 535 3781 4646
Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
in mm in mm in mm in mm in mm Kg Kg
2 14.50 368 14.50 368 14.60 371 15.98 406 11.81 300 83 68
3 15.00 381 15.00 381 15.12 384 21.47 545 11.81 300 178 149
4 18.00 457 18.00 457 18.12 460 25.65 652 15.75 400 311 259
6 24.02 610 24.02 610 24.14 613 40.20 1021 17.72 450 583 506
8 29.02 737 29.02 737 29.14 740 51.52 1309 23.62 600 1002 860
Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.12 38.12 841 968 58.39 66.37 1483 1686 29.53 24.02 750 610 1319 1970 1029 1838
14 40.50 1029 40.50 1029 40.86 1038 78.39 1991 24.02 610 2623 2383
36 82.00 2083 82.00 2083 82.63 2099 160.63 4080 27.56 700 14910 13132
Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
16 44.48 1130 44.48 1130 44.88 1140 90.94 2310 27.56 700 2999 2627
18 48.00 1219 48.00 1219 48.5 1232 95.71 2431 27.56 700 4823 4174
20 52.00 1321 52.00 1321 52.52 1334 108.92 2767 27.56 700 6360 5823
24 61.00 1549 61.00 1549 61.73 1568 126.02 3201 27.56 700 8356 7577
MM, INCH & KG
AP414 1500LB
Weight
32 70.00 1778 70.00 1778 70.62 1794 145.08 3685 27.56 700 11200 10500
MM, INCH & KG
AP413 900LB
Weight
30 65.00 1651 65.00 1651 65.50 1664 138.98 3530 27.56 700 9728 8658
in mm in mm in mm in mm in mm Kg Kg
2 14.50 368 14.50 368 14.60 371 15.98 406 11.81 300 105 85
3 18.50 470 18.50 470 18.62 473 21.47 545 11.81 300 270 234
4 21.50 546 21.50 546 21.62 549 25.65 652 17.72 450 416 365
Valve Size - Inch 6 27.75 705 27.75 705 28.00 711 54.89 1394 24.02 610 909 757
AU S T R A L I A N P I P E L I N E VA LV E
8 32.75 832 32.75 832 33.11 841 59.85 1520 24.02 610 1331 1249
10 39.00 991 39.00 991 39.37 1000 71.11 1806 27.56 700 2275 2005
12 44.50 1130 44.50 1130 45.12 1146 81.00 2057 27.56 700 3410 2936
83
API 6D GATE VALVES - CAST STEEL
API 6D WAFER PATTERN GATE VALVE FEATURES WI
Wafer End Connection Automatic Relief of Excess Body pressure Total Seal Upstream and Downstream Floating Seats with PTFE inserts Solid parallel Faced Gate or through conduit API 6D Gate Outside Screw & Yoke Bolted Bonnet Available with Gear Operator and Automatic Special features according to Customers requirements.
16
SPECIFICATIONS Flanges Face to Face Testing
Viton
ANSI B16.10 ANSI B16.34 API 6D up to 600NB (24”) ANSI B16.5 from 650NB (26”) ANSI B16.47 MSS SP44 API 605 ANSI B16.10 API 598, API 6D
RPTFE
L
OVERVIEW
DIMENSIONS (MM)
The flow characteristics of the full conduit version is equal to that of a pipeline with a matching bore. For solid parallel slab the cavity is slightly smaller than that of a wedge gate.
SIZE INCH MM 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 22 550 24 600 26 650 28 700 30 750 32 800 34 850 36 900 38 950 40 1000 42 1050 48 1200 54 1400 60 1500
Parallel Solid Slab
Through Conduit Gate
% Opening
H 712 820 894 1074 1277 1505 1705 1835 2037 2265 2500 2730 3040 3090 3500 3680 4000 4230 4460 4700 4950 5670 6580 7100
H1 257 278 339 432 498 570 640 710 800 877 960 1030 1110 1190 1260 1340 1420 1490 1570 1650 1730 1950 2290 2410
W 250 350 350 450 450 550 650 650 750 750 -
75%
3.4
65%
2.8 A
55% 45%
2.1
N-M(GB) 1.6/2.5 N-M(JB) 1.6/2.5 N-M(API) A x B Weight (Kg) 8-M16/M20 8-M16/M20 8-M16 106x204 70 8-M16/M24 8-M16/M22 8-M20 120x228 100 8-M20/M24 8-M20/M22 8-M20 120x260 120 12-M20/M24 12-M20/M22 8-M20 140x260 210 12-M24/M27 12-M22/M27 12-M22 150x260 240 12-M24/16-M27 12-M22/16-M27 12-M22 160x270 340 16-M24/M30 16-M22/M30 12-M27 172x370 430 16-M27/M33 16-M27/M30 16-M27 180x400 580 20-M27/M33 20-M27/M30 16-M30 190x420 600 20-M30/M33 20-M30/M36 20-M30 193x460 700 • • 20-M33 230x500 800 20-M33/M36 20-M36/M36 20-M33 230x540 980 • • 24-M33 254x600 1200 24-M33/M39 24-M36/M42 28-M33 254x600 1380 • • 28-M39 270x700 2240 24-M36/M45 24-M36/M42 28-M39 270x760 2600 • • 32-M39 280x760 3090 28-M36/M45 28-M36/M48 32-M39 280x800 3500 • • 32-M39 360x850 3970 28-M39/M52 28-M42/M52 36-M39 360x900 4120 • • 36-M39 360x900 5035 32-M45/M52 32-M48/M52 44-M39 420x1000 6380 36-M45/M56 36-M48/M56 44-M45 480x1200 7200 • • 52-M45 540x1300 98000
PRESSURE TEMPERATURE REINFORCED PTFE
PURE PTFE BODY RATING
1.4
B
35%
W1 310 310 460 460 460 460 460 610 610 610 610 813 813 813 813 813 813 813 813 813 813
PRESSURE TEMPERATURE RATING
4.1
85%
Cv percent
L 127 140 140 152 165 178 190 216 222 229 267 267 292 292 318 318 330 330 410 410 410 470 530 600
CLASS 150
4.8
95%
Seat
13Cr
H1
Basic Design
16
H
10
0.7
25%
0
15%
-29 -18
-38
93
149
204
260 °C
5% 10%
20%
30%
40%
50%
60%
70%
80%
Valve Opening CV characteristic graph
A - Through Conduit B - Solid Slab
84
90%
TEST PRESSURE TO API 598
psi/bar
Shell(water)
Seat(water)
Seat(air)
450/32
314/22
80/6
AU S T R A L I A N P I P E L I N E VA LV E
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE CAT 50~600AP25SXXXX-M/N~50~600AP76SXXXX-M/N 600~2500 CLASS PRESSURE SEAL BONNET DESIGN FEATURES
W
Pressure seal bonnet Complete flow isolation in either direction Minimum pressure drop Inherent self cleaning action Freedom from leakage, resistant to temperature or pressure changes In line maintenance By pass available upon request
H CLOSE
API 607-7th & ISO 10497 Firesafe Certified
SPECIFICATIONS Basic Design ASME B16.34 Face to Face ASME B16.10 End Flange ASME B16.5 B.W End ASME B16.25 Test and Inspection API 598
API 622 & ISO 15848-1 Fugitive Emission Certified
L1 (BW)
L (RF)
AP76S-P 600LB
MM, INCH & KG
Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight
RF BW
2 11.50 292 11.50 292 11.61 295 18.50 470 13.78 350 27 21
in mm in mm in mm in mm in mm Kg Kg
3 14.00 356 14.00 356 14.13 359 25.63 651 13.78 350 91 75
4 17.00 432 17.00 432 17.13 435 27.95 710 31.50 800 113 80
6 22.00 559 22.00 559 22.13 562 43.50 1105 31.50 800 363 289
8 26.00 660 26.00 660 26.10 663 48.31 1227 31.50 800 590 485
Valve Size - Inch 10 12 31.00 33.00 787 838 31.00 33.00 787 838 31.10 33.11 790 841 51.93 68.54 1319 1741 31.50 31.50 800 800 900 1497 738 1300
14 35.00 889 35.00 889 35.12 892 68.54 1741 31.50 800 1497 1300
16 39.00 991 39.00 991 39.13 994 74.21 1885 31.50 800 1769 1434
AP83S-P 900LB
Weld End L1 RTJ L2 Height H Handwheel Dia W Weight
RF BW
2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21
in mm in mm in mm in mm in mm Kg Kg
3 15.00 381 15.00 381 15.12 384 24.84 631 31.50 800 91 75
4 18.00 457 18.00 457 18.11 460 27.95 710 31.50 800 113 80
6 24.00 610 24.00 610 24.13 613 43.50 1105 31.50 800 363 289
8 29.00 737 29.00 737 29.13 740 48.31 1227 31.50 800 590 485
Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.11 38.11 841 968 51.89 68.54 1318 1741 31.50 31.50 800 800 900 1497 738 1300
14 40.50 1029 40.50 1029 40.87 1038 68.54 1741 31.50 800 1497 1300
16 44.50 1130 44.50 1130 44.88 1140 78.54 1995 31.50 800 1769 1434
AP87S-P / AP25S-P
Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight
RF BW
in mm in mm in mm in mm in mm Kg Kg
20 47.00 1194 47.00 1194 47.24 1200 97.24 2470 31.50 800 3447 2892
24 55.00 1397 55.00 1397 55.39 1407 117.44 2983 31.50 800 4536 3741
2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21
18 48.00 1219 48.00 1219 48.50 132 89.45 2272 31.50 800 2268 1838
20 52.00 1321 52.00 1321 52.52 1334 97.24 2470 31.50 800 3447 2892
24 61.00 1549 61.00 1549 61.73 1568 117.44 2983 31.50 800 4536 3741
MM, INCH & KG 1500LB AP87S-M
Description
18 43.00 1092 43.00 1092 43.11 1095 88.39 2245 31.50 800 2268 1838
MM, INCH & KG
Description Flanged End L
L2 (RTJ)
3 18.50 470 18.50 470 18.62 473 25.63 651 31.50 800 91 75
4 21.50 546 21.50 546 21.61 549 27.95 710 31.50 800 113 80
6 27.75 705 27.75 705 27.99 711 43.50 1105 31.50 800 363 289
8 32.75 832 32.75 832 33.11 841 48.31 1227 31.50 800 590 485
10 39.00 991 39.00 991 39.37 1000 51.93 1319 31.50 800 900 738
12 44.50 1130 44.50 1130 45.12 1146 57.91 1471 31.50 800 1497 1300
Valve Size 14 16 49.50 54.50 1257 1364 49.50 54.50 1257 1364 50.24 55.39 1276 1407 57.91 71.50 1471 1816 31.50 31.50 800 800 1497 1769 1300 1434
2500LB AP25S-M 2 17.75 451 17.75 451 17.87 454 25.24 641 31.50 800 99 63
AU S T R A L I A N P I P E L I N E VA LV E
3 22.75 578 22.75 578 22.99 584 27.05 687 31.50 800 102 86
4 26.50 673 26.50 673 26.89 683 27.05 687 31.50 800 136 103
6 36.00 914 36.00 914 36.50 927 40.94 1040 31.50 800 386 315
8 40.25 1022 4025 1022 40.87 1038 49.37 1254 31.50 800 680 580
10 50.00 1270 50.00 1270 50.87 1292 51.85 1317 31.50 800 909 750
12 56.00 1422 56.00 1422 56.89 1445 62.76 1594 31.50 800 1587 1400
85
PARALLEL SLIDE GATE VALVES - CAST STEEL
CAT 50~600AP25SXXXX-P~50~600AP76SXXXX-P - PRESSURE SEAL BONNET
37 19 18 17
29
28
30
16
31
20
9
23 34 35
8
12
7
11 32 33
26
10
15
38 27 2 39
6 1 3 24 4 5
Pressure Seal (Pillar & Bridge Pressure Seal Bonnet Style shown.)
MATERIALS LIST 1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 23 24 26 27 28 29 30 31 32 33 34 35 37 38 39
Part Name Body Bonnet Gate* Gate Retainer Seat* Stem Silver Plated-Gasket Thrust Ring Pressure Collar Pressure Plate Gland Gland Flange Stop Plate Gland Adaptor Plate Stem Nut Gear Dust Proof Cover Yoke Belleville Spring Spring Pin Packing Nut Bolt Nut Spring Washer Bolt Nut Bolt Nut Stem Indicator Packing Ring Backseat
Carbon Steel to ASTM A216 WCB A352 LCB A352 LCC A105 A350 LF2 A350 LF2 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A182 F316 A216 WCB A182 F316 A105
A182 F316 A182 F316 A182 F316 A182 F316 A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A182 F316 A182 F316 A352 LCB A352 LCC A182 F316 A182 F316 A350 LF2 A350 LF2
A182 F316
A182 F316
A182 F316
A194 2H A193 B7 A194 2H
A194 7 A320 L7 A194 7
A194 7 A320 L7 A194 7
A193 B7 A194 2H A193 B7 A194 2H
A320 L7 A194 7 A320 L7 A194 7
A320 L7 A194 7 A320 L7 A194 7
Hard Face
Hard Face
Hard Face
Alloy Steel to ASTM A217 C5 A105 A105 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A564 S17400 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A182 F316 A182 F316 A182 F316 A217 WC6 A217 C5 A217 C12 A182 F316 A182 F316 A182 F316 A105 A105 A105 B150 C61900 Steel Steel Steel Steel +ZP/Inconel Steel A182 F316 A182 F316 A182 F316 Graphite A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 Steel A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A194 4 Steel B150 C61900 Hard Face Hard Face Hard Face A217 WC6 A105 A182 F316 A182 F316 A182 F316
* +Stellite where specified, Inconel & Monel option also available.
86
AU S T R A L I A N P I P E L I N E VA LV E
Stainless Steel to ASTM A351 CF8 A351 CF8M A890 4A A182 F304 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F304 A182 F304 A182 F304 A351 CF8 A182 F316 A182 F304
A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A351 CF8M A182 F316 A182 F316
A182 F51 A182 F51 A182 F51 A182 F51 A182 F51 A890 4A A182 F51 A182 F51
A182 F316
A182 F316
A182 F51
A194 8 193 B8 A194 8
A194 8M 193 B8M A194 8M
A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa
A193 B8 A194 8 A193 B8 A194 8
A193 B8M A194 8M A193 B8M A194 8M
A193 B8MLCuN A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa
Hard Face
Hard Face
Hard Face
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE CAT 50~600AP47SXXXX~50~600AP87SXXXX CLASS 150-1500 SPRING ENERGISED DISCS 26 27
C
25 23 22 20 21 19 18 17 15 16 14 13 12
B
FEATURES For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water.
24
10 11
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
9 8 28
6
29
5
7
STANDARD MATERIAL SPECIFICATIONS
4 3 2 1
Buttweld ends
5
A
(Spring Loaded Double Disc Style)
PRESSURE/TEMPERATURE WCB BODY Test Pressure to API 598 (PSIG)
Class
Cat No.
Shell Seat (Hydro) (Hydro)
Seat (Air)
Working Pressure CWP Saturated Steam WOG (at 260°C)*
150 AP47XUS 450 315 80 280 (Table D to F) 300 AP33XUS 1125 815 80 720 (Table H to J) 600 AP76XUS 2225 1628 80 1440 900 AP83XUS 3350 2442 80 2190 1500 AP87XUS 5626 4078 80 3600 For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.
170 600 1200 1800 3000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part Body Seat Ring Disc Support Disc* Spring* Washer Screw Stem Gasket Bolt Nut Bonnet Back Seat Ring Packing Spacer Packing Packing Pin Gland Gland Flange Eyebolt Nut Grease Nipple Stem Nut Retaining Nut Handwheel Handwheel Nut Screw Nameplate Rivet
Material ASTM A216 Gr. WCB A105+STL 6# ASTM A216 Gr. WCB A105+410 Inconel X-750 304 SS B8 ASTM A182 F6A/17-4PH 304 S.W. +Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A216 Gr. WCB ASTM A182 Gr. F6 ASTM A182 Gr. F6 Flexible Graphite Braided Graphite 1035 AISI 410 ASTM A216 Gr. WCB ASTM A193 Gr. B7 ASTM A194 Gr. 2H 304 SS ASTM A439 Gr. D2 1025 A536 1025 1035 304 SS 304 SS
* Also available with expanding wedge energiser (no spring) style - refer to drawing.
SPECIFICATIONS Basic Design API 600, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends - ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature ratings to ANSI B16.5
O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request.
AU S T R A L I A N P I P E L I N E VA LV E
87
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE CAT 50~600AP47XXXXKS~50~600AP87XXXXKS CLASS 150-1500 EXPANDING PARALLEL SLIDE C
FEATURES
24
Suitable for super-heated steam, H.T.H.W steam condensate and water.
31
23
Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter.
22 21 20 19 18 17
These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
16 15 14 13
B
12
O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve,
25 26
11
Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.
10 9 8
Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
7 6 5
Pressure/temperature charts available on request.
4 3 2
STANDARD MATERIAL SPECIFICATIONS
1
A
Buttweld ends
A
27 31
28 29 30
4
3
5 6
5 3
4
PRESSURE/TEMPERATURE WCB BODY Cat No.
Shell (Hydro)
Seat (Hydro)
Seat (Air)
Working Pressure CWP Saturated Steam WOG (at 260°C)*
AP47XUKS
450
315
80
280
170
AP33XUKS
1125
815
80
720
600
AP76XUKS AP83XUKS AP83XUKS
2225 3350 5626
1628 2442 4078
80 80 80
1440 2190 3600
1200 1800 3000
Test Pressure to API 598 (PSIG)
Class 150 (AS/BST D to F) 300 (AS/BST H to J) 600 900 1500
For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.
88
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part Body Seat Ring Wedge Blocks Discs Springs Disc Yoke Guides Stem Studs Nuts Gasket Bonnet Back Seat Packing Packing Gland Gland Flange Pins Eyebolts Nuts Stem Nut Retaining Nut Handwheel Nuts Nameplate Rivets Bearings Yoke Studs Nuts Grease Nipple
Material ASTM A217 WCB ASTM A105+STL.6 ASTM A743 CA40 ASTM A105+STL.12 Inconel X-750 ASTM A743 C40 C.S. ASTM A182 F6A/17-4PH ASTM A193 B7 ASTM A194 2H 304SS+GRAPHITE ASTM A216 WCB ASTM A276 410 FLEXIBLE GRAPHITE 316+BRAIDED GRAPHITE ASTM A276 410 ASTM A217 WCB AISI 1035 ASTM A193 B7 ASTM A194 2H ALUMINIUM BRONZE AISI 1035 MALLEABLE IRON AISI 1035 316SS 316SS SUB-ASSEMBLY ASTM A216 WCB ASTM A193 B7 ASTM A194 2H BRASS
* Also available with expanding wedge energiser (no spring) style - refer to drawing.
AU S T R A L I A N P I P E L I N E VA LV E
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE CAT 50~600AP47KSXXXX~50~600AP87KSXXXX CLASS 150-1500 EXPANDING PARALLEL SLIDE SPECIFICATIONS
TRIM MATERIAL CODES (TO API 600)
Basic Design API 600, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331.1 / ISO 7005-1 PN 10 to 250 Pressure/Temperature ratings to ANSI B16.5
Seating Code X U XU P* R* M* N* H*
Body Seat Surface Part No. 3 F6 Stellite Stellite F304 F316 Monel Alloy 20 Hastelloy B
Double Disc Surface Part No. 4 F6 Stellite F6 F304 F316 Monel Alloy 20 Hastelloy B
Stem Part No. 5 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Back Seat (Stuffing Box) Part No. 10 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS) CLASS 150 (Table D to F)
CLASS 300 (Table F to H)
CLASS 600
CLASS 900
D A B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg)
inch mm mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF
2 50 51 178 409 200 20 51 216 428 200 25 51 292 474 250 50 51 372 590 250 110
2-1/2 65 64 190 472 200 25 64 241 477 250 44 64 330 553 250 60 60 419 702 300 140
3 80 76 203 490 250 38 76 283 543 250 50 76 356 593 300 85 76 384 740 300 150
4 100 102 229 612 250 55 102 305 650 300 74 102 432 654 350 135 102 460 870 350 220
5 125 125 254 720 350 75 125 354 720 300 124 125 508 857 400 260 120 559 1051 450 355
6 150 152 267 806 350 85 152 403 850 350 137 152 559 970 500 345 152 613 1078 560 460
8 200 203 292 990 350 134 203 419 1037 450 217 203 660 1122 560 515 203 740 1318 640 800
10 250 254 330 1186 450 198 254 457 1276 500 337 254 787 1330 720 845 254 841 1581 800 1050
12 300 305 356 1415 500 320 305 502 1438 560 580 305 838 1519 720 1120 305 968 1867 800 1600
14 350 337 381 1583 560 400 337 760 1585 640 715 337 889 1716 720 1360 324 1039 2004 900 2220
16 400 387 406 1771 640 524 387 838 1960 720 1050 387 991 2110 900 1910 375 1140 2178 900 3000
18 450 438 432 1955 720 690 438 914 2155 800 1235 438 1092 2400 1000 2335 438 1219 2526 900 3870
20 500 489 457 2210 800 900 489 991 2350 900 1655 489 1192 2461 1000 2700
24 600 591 508 2698 900 1350 591 1143 2720 1118 2320
Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.
Open
Closed
AU S T R A L I A N P I P E L I N E VA LV E
89
SLURRY VALVES - CAST STEEL
SLURRY VALVES
90
AU S T R A L I A N P I P E L I N E VA LV E
SLURRY VALVES - CAST STEEL
SLURRY VALVES OVERVIEW Our APV slurry valves have an advanced design providing optimum sealing and flow channel design. These valves have been widely used in many big aluminium oxide enterprises.
DESIGN STANDARD AND SPECIFICATIONS Product Standard
Face-to-Face dimension standard
Connection flange standard
Inspection and test standard
ASME B16.34
GB/T12221 or as stipulated in the contract
ASME B16.5
API 598
Specifications Model Series Type of connection flange
Nominal Pressure
Nominal diameter (mm)
Operator
Applicable Temperature ≤ °C
Test Pressure (MPa)
Applicable medium
1.0MPa 1.6MPa
Raised face (RF)
2.0MPa/150lb
Manual Pneumatic Electric Bevel gear
2.5MPa 5.0MPa/300lb
Raised face 6.3MPa (RF) Male and 10.0MPa/600lb Female face (MF) 11.0MPa/900lb Ring Joint (RTJ) 16.0MPa
150
20-600
40-400
Granule slurry in aluminium oxide, mining, metallurgy etc. 425
Low pressure High Pressure seal seal
Shell
Backseal
1.5
1.1
1.1
2.4
1.76
1.76
3.0
2.2
2.2
3.75
2.75
7.5
5.5
9.45
6.93
6.93
15.0
11.0
11.0
16.5
12.1
12.1
24.0
17.6
17.6
2.75 5.5
0.6
Materials of main parts Name of parts
Material
Shell
WCB
Stem
2Cr13
Valve Seat, Valve Disc
17-4PH/410/2Cr13
Sealing surface
YG Hard alloy, tungsten carbide, YG
The APV slurry valve features a valve body split from top and bottom. The two bodies are connected by bolts and installed with the valve seat between them, for ease of replacing the valve seat. High hardness metal protection ring with anti-corrosive performance is ensured according to the working conditions, providing effective protection for the trims. The internal cavity of the valve body is designed to provide a streamlined channel with wear resistant performance and low flow resistance.
10
10 9 8 7 6 5 4 3 2 1
No. 1 2 3 4 5 6 7 8 9 10
Part Bottom Body Gasket Seat Disc Stem Upper Body Packing Bonnet Stem Nut Hand Wheel
Material ASTM A216-WCB Flexible graphite-stainless steel ASTM A105+STL/TCI/Ni-Hard ASTM A105+STL/Ni-Hard ASTM A276-420/17-4PH ASTM A216-WCB Flexible Graphite ASTM A216-WCB B150 C61900 FCD450
Gear operated slurry valve < 300lb
9 8 7 6 5 4 3 2 1
Gear operated slurry valve ≥ 300lb
AU S T R A L I A N P I P E L I N E VA LV E
91
SLURRY VALVES - CAST STEEL D 0
SLURRY VALVE
C-1
sJs45Y(RF)
sJs545Y(RF)
L
1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
D
150 180 230 230 310 310 350 400 480 600 730 850 980 1100 1200 1250 1450
K
Z-Ø
d
150LB RF Js45/545/945Y-20 79.5 4-16 51 89 4-16 63.5 98.5 4-16 73 120.5 4-16 92 139.5 4-18 105 152.5 4-18 127 190.5 8-18 157.5 216 8-22 186 241.5 8-22 216 298.5 8-22 270 362 12-26 324 432 12-26 381 476 12-29.5 413 540 16-29.5 470 578 16-32.5 533.5 635 20-32.5 584.5 749.5 20-35.5 692.5
110 120 130 150 180 190 230 255 280 345 405 485 535 600 635 700 815
C-f
D0
11.5-2 13-2 14.5-2 16-2 17.5-2 19.5-2 24-2 24-2 25.5-2 29-2 30.5-2 32-2 35-2 37-2 40-2 43-2 48-2
140 150 200 250 250 250 300 350 400 400 450 500 550 600 600 700 700
Manual
H
240 250 280 350 370 390 420 500 590 680 790 890
Gear
520 610 710 820 920 1080 1165 1440 1565 1800
0
D
D
H
H
H
Z-Ø
Z-Ø
DN P d K D
DN P K D
Z-Ø
C-E
L
C-E
C-E L
L Js45YG(RJ)
D
in
DN
25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
L
0
DN/Size
L
P d K
DIMENSIONS (150LB) mm
Z-Ø
D K d DN Z-Ø
D K d DN
H
H
0 D
C-1
Js545YG(RJ)
Js945YG(RJ)
DIMENSIONS (300LB) mm
92
DN/Size
in
40 50 65 80 100 125 150 200 250 300 350 400
1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
40 50 65 80 100 125 150 200 250 300 350 400
1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
L
372 390 390 467 502 736 841
378
634 771 881
D
K
155 165 190 210 255 280 320 380 445 520 585 650
114.5 127 149 168.5 200 235 270 330 387.5 451 514.5 571.5
155 165 190 230 265 315 355 430 505 585 655 715
114.5 127 149 180 210 250 290 360 430 500 560 620
Z-Ø
J/d
300LB RJ Js45/545/945YG 4-22 90.5 8-18 108 8-22 127 8-22 146 8-22 175 8-22 210 12-22 241 12-26 302 16-29.5 356 16-32.5 413 20-32.5 457 20-35.5 508 600LB RJ Js45/545/945YG 4-22 90.5 8-18 108 8-22 127 8-22 150 8-26 176 8-29.5 212 12-29.5 250 12-32.5 312 16-35.5 376 20-35.5 448 20-39 505 20-42 565
P
C-E
D0
68.28 82.55 101.6 123.82 149.22 180.98 211.12 269.88 323.85 381.00 419.10 469.90
21-6.35 22.5-6.35 25.5-6.35 29-7.92 32-7.92 35-7.92 37-7.92 41.5-7.92 48-7.92 51-7.92 54-7.92 57.5-7.92
300 300 350 400 400 450 500 600 600 600 700 700
68.28 82.55 101.6 115 145 175 205 265 320 375 420 480
22.5-6.35 25.5-7.92
AU S T R A L I A N P I P E L I N E VA LV E
450 480 508 682
Manual 430 430 490 600 655 730 790 880 1020 1150
H
Gear
820 910 1110 1110
650
720 800 890 1160 1335 1350 1540
1485
SLURRY VALVES - CAST STEEL
ANGLE DISCHARGE SLURRY VALVE In addition to the flat bottom discharge valves and pipe connection discharge valves, APV provides angle type discharge valves. The angle type discharge valves feature easy operation, convenient maintenance and trim replacement. This type of valve is particularly suitable for aluminium oxide manufacturers.
10 9
No.
Accessory name
Material
1
Flange
ASTM A105
2
Seat
ASTM A105+STL
3
Gasket
Flexible Graphite + Stainless Steel
4
Disc
ASTM A105+STL (YG)
5
Body
ASTM A216-WCB
6
Packing
Flexible Graphite
5
7
Stem
ASTM A276-420
4
8
Bonnet
ASTM A216-WCB
9
Stem Nut
B150 C61900
10
Hand Wheel
FCD450
8 7 6
3 2 1
DIMENSIONS (150LB) D
130 165 145 190 212 230 325 345 390 425 446 555
K
190 230 255 280 345 405 485 535 600 635 700 815
152.5 190.5 216 241.5 298.5 362 432 476 540 578 635 749.5
Z-Ø
d
Fb44/544Y-20 (150lb) (RF) 4-18 127 8-18 157.5 8-22 186 8-22 216 12-22 270 12-26 324 12-26 381 12-29.5 413 16-29.5 470 16-32.5 533.5 20-32.5 584.5 20-35.5 692.5
C-f
L
D0
19.5-2 22-2 24-2 25.5-2 29-2 30-2 32-2 35-2 37-2 40-2 43-2 48-2
170 210 181 220 235 290 280 310 350 375 401 490
250 300 350 400 400 450 500 500 600 600 700 700
H Manual 700 700 730 880 970 1120 1230
Gear
990 1725 1880 2045 2140 2210 2325
H
H
D0
D0
Z-Ø C-f
H1
H1 K
K D
D L
Fb44Y (RF)
Z-Ø
DN d K D
D
C-f
d
3 4 5 6 8 10 12 14 16 18 20 24
H1
K
80 100 125 150 200 250 300 350 400 450 500 600
in
DN
DN/Size mm
L
Fb544Y (RF)
AU S T R A L I A N P I P E L I N E VA LV E
93
TECHNICAL
TECHNICAL DATA GATE GLOBE & CHECK VALVES EQUALISING DEVICES EQUALISING DEVICE In dual seated gate valves it is necessary to provide a means to prevent over pressurisation due to thermal expansion of trapped fluids inside the valve body. This expansion can cause pressures that exceed the valve materials’ strength causing excessive leakage or actuator failure. The over pressurisation can be avoided with an internal hole or an external equalising pipe which makes the valve unidirectional. Other solutions are as follows –
EQUALISING PIPE WITH ISOLATION VALVE OR EQUALISING BY-PASS. The equalising pipe connects the valve’s center cavity to the inlet end of the valve allowing fluid displacement. The isolation valve in the equalising pipe is kept open during normal operating conditions. The isolation valve is closed when required for hydrostatic testing or other reason. A combined by-pass with equalising pipe can also be installed to permit the pressure relief in center cavity even with by-pass closed.
Equalising By-pass
Equalising pipe with isolation valve
“Y” Stop Check & “Y” Lift Check Valves are provided with an equalising pipe connecting the area above the disc to the valve outlet. The equalising pipe eliminates any pressure build up over the disc allowing the higher pressure below to fully open the disc. This full disc lift reduces pressure drop and the required minimum flow to fully open the valve.
IMPACT HANDWHEEL
Equalising pipe
HANDWHEEL LOCKNUT
ROLL PIN IMPACTOR HANDWHEEL
CROSSARM For rotary stem
IMPACT HANDWHEEL HANDWHEEL LOCKNUT
IMPACTOR HANDWHEEL
CROSSARM
Larger size valves (mainly Globe & Stop Check Valves) require an impact hand wheel, when a bevel gear actuator is not required.
HANDWHEEL BUSH
For non rotary stem
94
AU S T R A L I A N P I P E L I N E VA LV E
TECHNICAL
BY-PASSES BY-PASSES By-passes serve two purposes. They are used in steam service to warm-up the line before the main valve is opened. They are also used on steam and other lines to balance the pressure on both sides of the main valve wedge or disc to aid in opening a large valve. Valves can be furnished with all welded-on by-passes when specified. By-passes are equipped with a single OS&Y globe valve with a pressure/temperature rating and corrosion resistance equal to or exceeding that of the main valve. Main valve size
1 1/2”-4”
5”-8”
10”-36”
By-pass size
1/2”
3/4”
1”
Gate valve by-passes shall be regularly attached to the side of the main valve with the stems of both valves parallel and pointing upward (between locations A & B). Globe valve by-passes shall be regularly attached to the right side of the main valve with the stems of valve parallel and pointing upward. The right side of the globe valve is the side at the right when facing the flow port which leads to the underside of the disc (between location E & F). Bleed, drain and by-pass piping can be furnished with manual or remote actuated valves, as required. Where service conditions warrant larger-than-standard by-passes, it is recommended that the installation of the by-passes be around the main valve.
By-passes on valves 4” and larger are furnished to comply with MSS Standard Practice SP-45, Series A.
Gate & Globe Valves
Globe Valve
F A
B
E
F A
B
E
Side View
Bottom View
AU S T R A L I A N P I P E L I N E VA LV E
95
TECHNICAL
DRAIN & BLEED CONNECTIONS DRAIN & BLEED CONNECTIONS APV valves can be furnished with drain connections at any of the locations shown below. Standard drain connections are the same size as shown below and are drilled, tapped and plugged. Main valve size Drain size
A
1 1/2”-4”
5”-8”
10”-36”
1/2”
3/4”
1”
A
G
B
B C
However, “special request” drain connections can be furnished with threaded or seal welded 6” long nipples with or without shut-off valves. Complete descriptions of desired configurations should be included in your inquiry.
C
G
D
C
D
D
Check Valves
Bleed valves can be supplied upon request. APV’s standard bleed valve is a gate valve, but other configurations can be furnished.
K (opposite of J)
I
H
J
A F
C
B
C
A&B
D
CGD
Gate Valves
Globe Valves
FUSEABLE LINK ESDV UL/FM approved fuseable link (Choice of temperatures)
Refer to Flowturn Gate, Globe, Check Catalogue for more information.
96
B
E&F A
E
G
AU S T R A L I A N P I P E L I N E VA LV E
D
TECHNICAL
TECHNICAL DATA GATE GLOBE & CHECK VALVES FLOW FORMULATION USING CV FACTORS ENGLISH Units UNITS English English Units
Flow Formulation Using Cv Factors Flow Formulation Using Cv Factors
Metric Units
METRICUnits UNITS Metric
Fluid Flow - Nomenclature Cv Flow coefficient for valves and fittings P1 Absolute inlet pressure (PSIA) P2 Absolute outlet pressure (PSIA) PPressure drop in pounds per square inch (PSI) QLiquid flow in gallons per minute. (GPM) q’m Rate of gas flow in cubic feet per minute at standard conditions, 14.7 psia and 60°F (SCFM) SSpecific gravity of flowing liquid relative to water at 60°F Sg Specific gravity of gas relative to air sNumber of degrees of superheat for steam in °F T1 Absolute inlet temperature in degrees Rankine (°R) WSteam of vapour flow rate in pounds per hour (LBS/HR) Fluid Flow - Nomenclature Cv Flow coefficient for valves and fittings P1 Absolute inlet pressure (PSIA) P2 Absolute outlet pressure (PSIA) PPressure drop in pounds per square inch (PSI) QLiquid flow in gallons per minute. (GPM) q’m Rate of gas flow in cubic feet per minute at standard conditions, 14.7 psia and 60°F (SCFM) SSpecific gravity of flowing liquid relative to water at 60°F Sg Specific gravity of gas relative to air sNumber of degrees of superheat for steam in °F T1 Absolute inlet temperature in degrees Rankine (°R) WSteam of vapour flow rate in pounds per hour (LBS/HR)
AU S T R A L I A N P I P E L I N E VA LV E
97
TECHNICAL
FLOW COEFFICIENTS FLOW COEFFICIENTS - TYPICAL CV FACTORS FOR API 602 TYPE VALVES 150 - 800 CLASS VALVE SIZE
GATE
GLOBE
CHECK LIFT TYPE
Regular Port
Full Port
Regular Port
Full Port
Y Pattern*
Regular Port
Full Port
Y Pattern*
1/4 3/8 1/2
5.5
2.5 4.3 11.6
1.5
1.1 1.4 3.6
2.9 3.8 4.8
1.0
0.9 1.1 2.1
2.3 3.5 4.8
3/4 1 1 1/4
12.0 27.0 55.0
26.6 54.6 79.8
3.8 6.8 11.0
6.6 10.9 14.0
7.8 11.2 18.0
2.8 5.4 9.5
5.8 7.0 13.0
7.8 11.2 18.0
1 1/2 2
80.0 105.0
87.0 203.0
14.3 25.0
24.3 39.7
37.8 69.2
11.0 18.0
16.0 32.0
37.8 69.2
* Full Port
FLOW COEFFICIENTS FOR 150 & 300 CLASS BOLTED BONNET API 600 TYPE VALVES GATE VALVE SIZE
GLOBE & STOP CHECK
SWING CHECK TILTING DISC CHECK Min. Flow Flow velocity velocity for fully for fully open Full Port open (1) Regular Port Cv (1) Cv ft/sec (water ft/sec (water 60°F) 60°F) 101 7.82 60 5.69 183 7.90 109 5.75 292 7.96 174 5.80
Full Port Cv
Regular Port Cv
Full Port Cv
Y Pattern Cv
1 1/2 2 2 1/2
170 311 495
30 55 87
38 69 110
57 104 166
3 4 6
724 1320 3076
127 232 539
160 292 682
242 441 1026
427 778 1814
8.02 8.10 8.22
254 463 1079
5.84 5.9 5.99
8 10 12
5608 8834 13071
982 1563 2285
1242 1979 2896
1867 2970 4341
3307 5269 7709
8.31 8.38 8.43
1967 3134 4586
6.05 6.10 6.14
14 16 18
16074 21554 27876
2809 3765 -
-
5335 7148 9237
9480 12712 16440
8.25 8.32 8.38
5639 7562 9780
6.01 6.06 6.10
20 22 24
35048 43078 51973
-
-
11605 14255 17188
20670 25406 30652
8.43 8.47 8.51
12296 15113 18233
6.14 6.17 6.20
26 28 30
61714 72387 83919
-
-
-
36413 42692 49462
8.55 8.58 8.72
21660 25395 29441
6.22 6.25 6.35
36 42(2) 48(2) 54(2)
119333 163380 215888 278938
-
-
-
70379 96356 127324
8.48 10.22 10.93
41865 57318 75739
6.91 7.45 7.96
-
-
-
-
-
-
NOTES: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet. (2) Class 150 only.
98
AU S T R A L I A N P I P E L I N E VA LV E
TECHNICAL
FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 600 CLASS BOLTED BONNET API 600 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30
170 311 495 724 1320 3076 5434 8474 12509 15151 20106 25406 31355 38435 46312 54333 63023 73110
30 55 87 127 232 539 952 1483 2187 2648 3512 -
57 104 166 242 441 1026 1809 2818 4155 5030 6669 8421 10368 12723 15321 17966 -
101 183 292 427 778 1814 3205 4998 7377 8936 11858 14948 18492 22668 27313 32044 37169 43118
9.2 8.85 8.59 8.39 8.08 7.65 7.31 7.60 8.34 8.73 9.34 9.88 10.39 10.91 11.41 11.86 12.30 12.73
60 109 174 254 463 1079 1906 2973 4388 5315 7054 8913 11000 13484 16247 19061 27110 25649
6.7 6.45 6.26 6.11 5.88 5.57 5.32 5.53 6.07 6.36 6.81 7.20 7.57 7.95 8.31 8.64 8.95 9.27
36
114881
-
-
-
-
40303
10.33
VALVE SIZE
SWING CHECK
TILTING DISC CHECK
NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.
FLOW COEFFICIENTS FOR 900 CLASS BOLTED BONNET API 600 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
1 1/2 2 2 1/2
141 273 397
25 48 70
47 92 133
83 161 234
8.87 8.84 8.54
49 96 139
6.46 6.44 6.22
3 4 6
665 1239 2815
117 218 494
233 414 939
392 731 1660
8.73 8.62 8.37
233 435 988
6.35 6.28 6.09
8 10 12
4901 7817 11171
859 1368 1954
1632 2600 3712
2891 4610 6588
8.14 8.25 8.98
1719 2742 3919
5.93 6.01 6.54
14 16 18
13646 18031 23056
2386 3150 -
4531 5983 7644
8048 10634 13597
9.42 10.07 10.69
4787 6326 8088
6.86 7.34 7.78
20 22 24
28726 35048 42027
-
9518 11605 13908
16942 20670 24786
11.26 11.81 12.34
10078 12296 14744
8.20 8.60 8.99
26
49668
-
16428
-
-
17425
9.35
VALVE SIZE
SWING CHECK
TILTING DISC CHECK
NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.
AU S T R A L I A N P I P E L I N E VA LV E
99
TECHNICAL
FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 1500 CLASS BOLTED BONNET API 600 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
1 1/2 2 2 1/2
141 273 397
25 48 70
47 92 133
83 161 234
10.08 10.05 9.71
49 96 139
7.34 7.32 7.07
3 4 6
604 1078 2450
106 189 430
202 360 817
356 636 1445
9.69 5.83 7.10
212 378 860
7.06 4.25 5.17
8 10 12
4244 6761 9657
744 1184 1690
1414 2250 3210
2503 3988 5696
8.10 9.05 9.86
1489 2372 3388
5.90 6.59 7.18
14 16 18
11701 15447 19766
-
3887 5187 6556
6901 9110 11657
10.32 11.03 11.70
4105 5919 6932
7.52 8.04 8.53
20 22 24
25022 30465 36507
-
8294 10092 12087
-
-
8778 10688 12808
9.02 9.46 9.87
VALVE SIZE
SWING CHECK
TILTING DISC CHECK
FLOW COEFFICIENTS FOR 2500 CLASS BOLTED BONNET API 600 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
1 1/2 2 2 1/2
93 170 273
16 30 48
31 57 92
55 101 161
9.89 9.43 9.08
32 60 96
7.20 6.87 6.62
1 1/2 2 2 1/2
397 660 1588
70 116 279
133 221 530
234 389 936
8.79 5.89 7.27
139 232 557
6.40 4.29 5.29
1 1/2 2 2 1/2
2815 4566 6553
494 800 1147
939 1521 2181
1660 2693 3865
8.34 9.36 10.21
988 1602 2299
6.07 6.82 7.43
1 1/2 2 2 1/2
8027 10633 13646
-
2670 3533 4531
4734 -
10.71 -
2816 3730 4787
7.80 8.35 8.86
1 1/2 2 2 1/2
16713 20449 24610
-
5547 6782 8158
-
-
5863 7174 8634
9.30 9.76 10.21
VALVE SIZE
100
SWING CHECK
AU S T R A L I A N P I P E L I N E VA LV E
TILTING DISC CHECK
TECHNICAL
FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 600 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
2 2 1/2
217 343
55 87
104 166
109 174
8.85 8.59
109 174
6.45 6.26
3 4 6
499 900 2070
127 232 539
242 441 1026
254 463 1079
8.39 8.08 7.65
254 463 1079
6.11 5.88 5.57
8 10 12
3622 5606 8219
952 1483 2187
1809 2818 4155
1906 2973 4388
7.31 7.60 8.34
1906 2973 4388
5.32 5.53 6.07
14 16 18
9921 13099 16489
2648 3512 -
5030 6669 8421
5315 7054 8913
8.73 9.34 9.88
5315 7054 8913
6.36 6.81 7.20
20 22 24
20264 24746 29714
-
10368 12723 15321
11000 13484 16247
10.39 10.91 11.41
11000 13484 16247
7.57 7.95 8.31
26 28 30
34755 40201 46503
-
17966 -
19061 27110 25649
11.86 12.30 12.73
19061 27110 25649
8.64 8.95 9.27
36
72438
-
-
-
-
40303
10.33
VALVE SIZE
SWING CHECK
TILTING DISC CHECK
FLOW COEFFICIENTS FOR 900 CLASS PRESSURE SEAL ASME B 16.34 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
2 2 1/2
191 276
48 70
92 133
96 139
8.84 8.54
96 139
6.44 6.22
3 4 6
458 846 1897
117 218 494
233 414 939
233 435 988
8.73 8.62 8.37
233 435 988
6.35 6.28 6.09
8 10 12
3273 5178 7355
859 1368 1954
1632 2600 3712
1719 2742 3919
8.14 8.25 8.98
1719 2742 3919
5.93 6.01 6.54
14 16 18
8952 11771 14984
2386 3150 -
4531 5983 7644
4787 6326 8088
9.42 10.07 10.69
4787 6326 8088
6.86 7.34 7.78
20 22 24
18594 22604 27013
-
9518 11605 13908
10078 12296 14744
11.26 11.81 12.34
10078 12296 14744
8.20 8.60 8.99
26
31825
-
16428
-
-
17425
9.35
VALVE SIZE
SWING CHECK
AU S T R A L I A N P I P E L I N E VA LV E
TILTING DISC CHECK
101
TECHNICAL
FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 1500 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES
VALVE SIZE
2 2 1/2 3 4 6
GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
191 276
48 70
92 133
96 139
10.05 9.71
96 139
7.32 7.07
106 189 430
202 360 817
212 378 860
9.69 5.83 7.10
212 378 860
7.06 4.25 5.17
8.10 9.05 9.86
1489 2372 3388
5.90 6.59 7.18
4105 5919 6932
7.52 8.04 8.53
8778 10688 12808
9.02 9.46 9.87
417 738 1655
SWING CHECK
8 10 12
2841 4490 6374
744 1184 1690
1414 2250 3210
1489 2372 3388
14 16 18
7697 10112 12882
-
3887 5128 6556
4105 5919 6932
20 22 24
16238 19699 23527
-
8294 10092 12087
-
TILTING DISC CHECK
10.32 11.03 11.70 -
NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.
FLOW COEFFICIENTS FOR 2500 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES GATE
GLOBE, STOP CHECK AND LIFT CHECK
Full Port Cv
T Pattern Cv
Y Pattern Cv
Full Port Cv
Min. Flow velocity for fully open (1) ft/sec (water 60°F)
Regular Port Cv
Flow velocity for fully open (1) ft/sec (water 60°F)
2 2 1/2
120 191
30 48
57 92
60 96
9.43 9.08
60 96
6.87 6.62
3 4 6
276 455 1080
70 116 279
133 221 530
139 232 557
8.79 5.89 7.27
139 232 557
6.40 4.29 5.29
8 10 12
1897 3053 4354
494 800 1147
939 1521 2181
988 1602 2299
8.34 9.36 10.21
988 1602 2299
6.07 6.82 7.43
14 16 18
5315 7007 8952
-
2670 3533 4531
2816 -
10.71 -
2816 3730 4787
7.80 8.35 8.86
20 22 24
10925 13319 15975
-
5547 6782 8158
-
-
5863 7174 8634
9.30 9.76 10.21
VALVE SIZE
SWING CHECK
TILTING DISC CHECK
NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.
102
AU S T R A L I A N P I P E L I N E VA LV E
TECHNICAL
ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GLOBE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE
GLOBE
TYPE
GLOBE
TYPE
CLASS SIZE
150
WP1
CWP
STP
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) 50
19.05
14.82
150
285
315
2.5
62
22.23
17.99
150
285
3
74
25.40
20.32
150
285
4
100
28.58
23.50
150
5
125
31.75
26.67
6
144
31.75
26.67
THREAD**
PITCH** LEAD
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
(stem thread OD-thread p/inch)
(mm)
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
3/4-6 ACME-2G
4.240
1
482.500
719.72
773.23
1.30
2.04
2.24
25
315
7/8-6 ACME-2G
4.240
1
694.400
1065.14
1147.77
2.55
3.98
4.38
25
315
1.00-5 ACME-2G
5.080
1
935.120
1465.14
1584.71
3.26
5.10
5.61
31
285
315
1-1/8-5 ACME-2G
5.080
1
1315.800
2110.26
2289.53
4.89
7.65
8.41
38
150
285
315
1-1/4-5 ACME-2G
5.080
1
1778.890
2907.49
3162.17
7.83
12.24
13.46
40
150
285
315
1-1/4-5 ACME-2G
5.080
1
2507.730
4180.11
4557.54
12.79
19.99
21.99
41
8
200
34.93
28.58
150
285
315
1-3/8-4 ACME-2G
6.350
1
4098.470
7001.41
7656.64
17.62
27.53
30.28
53
10
228
41.28
34.93
150
285
315
1-5/8~1-3/4-4 ACME-2G
6.350
1
5712.510
9898.82
10843.79
32.63
50.99
56.09
61
12
288
50.80
44.45
150
285
315
2.00-4 ACME-2G
6.350
1
8097.860 14217.29 15598.70
58.73
91.77
00.95
61
14
304
60.33
51.86
150
285
315
2-3/8-3~4 ACME-2G
8.467
1
9389.570 16568.13 18188.67
84.84
132.56
145.82
117
16
374
63.50
55.03
150
285
315
2~2-1/2-3 ACME-2G
8.467
1
13685.420 24425.54 26850.21
124.00
193.75
213.12
119
ID
OD1
OD2
WP1
CWP
STP
THREAD**
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
PITCH** LEAD
Inch
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)
(mm)
2
50.0
19.05
14.82
300
74
815
3/4-6~8 ACME-2G
4.240
1
747.74
1518.15
1650.46
1.84
4.08
4.49
30
2.5
62.0
22.23
17.99
300
74
815
7/8-6 ACME-2G
4.240
1
1103.34
2303.66
2509.53
2.98
6.63
7.29
32
3
74.0
25.40
20.32
300
74
815
1.00-5 ACME-2G
5.080
1
1525.32
3250.51
3546.33
4.13
9.18
10.10
28
4
100.0
28.58
23.50
300
74
815
1~1-1/8-5 ACME-2G
5.080
1
2197.30
4783.51
5235.98
7.80
17.34
19.07
32
5
115.0
31.75
26.67
300
74
815
1~1-1/4-5 ACME-2G
5.080
1
3030.37
6707.64
7337.47
13.76
30.59
33.65
56
6
148.0
34.93
25.58
300
74
815
1-3/8-4 ACME-2G
6.350
1
4364.14
9817.40
10753.41
18.35
40.79
44.87
56
8
190.0
50.80
44.45
300
74
815
1-5/8~2-4 ACME-2G
6.350
1
7322.76
16796.40 18421.40
47.16
104.81
115.29
74
10
228.0
50.80
44.45
300
74
815
1-3/4~2-4 ACME-2G
6.350
1
10361.27 20425.78 26368.77
77.52
172.27
189.50
100
12
295.0
60.33
51.86
300
74
815
2~2-3/8-3 ACME-2G
8.467
1
14881.66 34853.99 38276.77
112.46
249.91
274.90
112
14
304.0
63.50
300
74
815
2~2-1/2-3 ACME-2G
8.467
1
17338.90 40762.30 44775.71
140.70
312.66
343.93
113
16
368.0
69.90
300
74
815
2~2-3/4-3 ACME-2G
8.467
1
24810.51 58782.48 64601.36
215.59
479.10
527.01
148
18
444.5
76.20
63.50
300
74
815
ID
OD1
OD2
WP1
CWP
STP
THREAD**
PITCH**
LEAD
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
CLASS SIZE
600
OD2
2
Inch
GLOBE
OD1
Inch
CLASS SIZE
300
ID
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)
(mm)
2
50.0
22.23
17.99
600
1480
1630
7/8-1.00-5~6 ACME-2G
4.240
1
1273.06
2809.70
3073.78
4.40
9.79
10.77
25
3
76.0
31.75
26.67
600
1480
1630
1-1/4-5 ACME-2G
5.080
1
2581.09
5862.04
6425.21
10.32
22.94
25.23
40
4
101.6 34.93
28.58
600
1480
1630
1-3/8~1-1/2-4 ACME-2G
6.350
1
6776.10
14173.60 15443.28
24.77
55.06
60.57
50
6
143.0 50.80
44.45
600
1480
1630
2.00-4 ACME-2G
6.350
1
8397.61
19727.16 21670.31
59.65
132.56
145.82
75
8
178.0 60.33
51.86
600
1480
1630
2-1/4-3 ACME-2G
8.467
1
12473.29 29539.80 32466.54
100.95
224.34
246.77
100
10
245.0 57.15
48.68
600
1480
1630
2 1/8~2 3/4-3 ACME-2G
8.467
1
18715.57 44644.18 49089.43
169.33
376.28
413.91
125
12
250.0 69.85
61.38
600
1480
1630
2-1/8~2 3/4-3 ACME-2G
8.467
1
23692.71 56721.22 62383.00
234.03
520.06
572.07
135
14
294.0 73.00
64.57
600
1480
1630
** Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1
OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)
OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP1111111 TQ-ST = TORQUE FOR STP
Note: Kgf-m X9.807 = Nm
Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.
AU S T R A L I A N P I P E L I N E VA LV E
103
TECHNICAL
ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GLOBE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE
GLOBE
TYPE
GLOBE
CLASS SIZE
ID
OD1
OD2
WP1
CWP
STP
THREAD**
PITCH**
LEAD
TH-CL TH-CW Kgf
Kgf
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
Inch
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)
(mm)
2
47
32.0
900
2220
2445
1-1/4-5 ACME-2G-RH
5.080
26345.1
12.23
20.39
22.43
3
72
38.0
900
2220
2445
1-1/4~1 1/2-4~5 ACME-2G-RH
6.350
39853.3
18.35
30.59
33.65
4
98
42.0
900
2220
2445
1-3/8~1-5/8-4 ACME-2G-RH
6.350
63077.6
67.30
74.03
6
146
54.0
900
2220
2445
1-3/4~2-1/4-3 ACME-2G-RH
8.467
114175.7
152.96
8
190
63.5
900
2220
2445
2-1/4~3-3 ACME-2G-LH
8.467
178346.4
305.92
10
238
66.0
900
2220
2445
2-1/2~3-3 ACME-2G-LH
8.467
12
282
58.0
900
2220
2445
3~3-1/4-2 ACME-2G-LH
12.700
CLASS SIZE
ID
OD2
WP1
CWP
STP
THREAD**
PITCH**
900
OD1
Inch
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)
(mm)
2
47
26
1500
3705
4080
1-1/4-5 ACME-2G-LH
5.080
3
69
32
1500
3705
4080
1-1/4~1-3/4-4~5 ACME-2G-RH/LH
5.080
4
92
36
1500
3705
4080
LEAD
TH-CL TH-CW Kgf
Kgf 0.0
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
28.55
1500
6
136
46
1500
3705
4080
8
177
56
1500
3705
4080
** Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1
OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)
OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP
Note:- Kgf-m X9.807 = Nm
Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.
104
AU S T R A L I A N P I P E L I N E VA LV E
TECHNICAL
ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GATE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE
CLASS SIZE Inch
GATE
TYPE
150
TYPE
CWP
STP
THREAD** (stem thread OD-thread p/inch)
PITCH** LEAD (mm)
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
55.5
19.05
14.82
150
285
315
3/4-6 ACME-2G-LH
4.240
1
391.70
552.86
587.78
0.91
1.43
1.57
60
19.05
14.52
150
285
315
3/4-6 ACME-2G-LH
4.240
1
489.43
689.87
734.83
1.04
1.63
1.79
83
3
84.0
22.23
17.99
150
285
315
7/8-6 ACME-2G-LH
4.240
1
594.02
647.61
904.52
1.37
2.14
2.35
85
4*
110.5 25.40
20.32
150
285
315
1.00-5 ACME-2G-LH
5.080
1
790.49
1153.42
1235.23
2.16
3.37
3.71
116
5*
134.0 28.58
23.50
150
285
315
1~1-1/8-5 ACME-2G-LH
5.080
1
1130.40
1552.44
1667.35
3.08
4.73
5.20
143
6*
161.0 28.58
23.50
150
285
315
1-1/8-5 ACME-2G-LH
5.080
1
1363.38
2009.14
2154.73
4.57
7.14
7.85
166
8*
211.5 31.75
26.67
150
285
315
1-1/4-5 ACME-2G-LH
5.080
1
2101.77
3187.97
3453.36
7.83
12.24
13.46
218
10*
260.5 34.93
28.58
150
285
315
1-3/8-4 ACME-2G-LH
6.350
1
2809.67
4576.49
4971.90
10.44
16.32
17.95
273
12
316.0 38.10
31.75
150
285
315
1-1/2-4 ACME-2G-LH
6.350
2
3780.64
6272.41
6830.61
15.66
24.47
26.92
334 362
14
345.0 41.28
34.93
150
285
315
1-5/8-4 ACME-2G-LH
6.350
2
4642.24
7687.34
8374.68
21.20
33.14
36.45
16
401.0 44.45
38.10
150
285
315
1-3/4-4 ACME-2G-LH
6.350
2
5828.49
9771.33
10661.34
27.08
42.32
46.55
449
18
445.0 47.63
41.28
150
285
315
1-7/8-4 ACME-2G-LH
6.350
2
7339.61
12350.33 13481.52
33.94
53.03
58.33
479 532
20
492.0 50.80
44.45
150
285
315
2.00-4 ACME-2G-LH
6.350
2
8867.70
15068.52 16468.43
44.38
69.34
76.27
24
598.0 57.15
48.68
150
285
315
2-1/4-3 ACME-2G-LH
8.458
2
12152.09 20937.26 22920.69
78.64
122.88
135.17
623
26
648.0 63.50
150
285
315
2-1/2-3 ACME-2G-LH
8.467
2
22132.81 34204.77 37625.25
84.84
132.56
145.82
705
30
746.0 69.85
61.38
150
285
315
2-3/4-3 ACME-2G-LH
8.467
2
26892.25 41483.87 45632.25
112.59
175.92
193.51
794
36
884.0 76.20
79.37
150
285
315
3~3-1/8-2 ACME-2G-LH
12.700
2
32188.62 46819.82 51501.78
188.45
294.46
323.91
926
ID
OD2
WP1
CWP
STP
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
OD1
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)
THREAD** (stem thread OD-thread p/inch)
PITCH** LEAD (mm)
2
58.0
19.05
14.82
300
740
815
3/4-6 ACME-2G-LH
4.240
1
594.64
1066.37
1153.26
1.66
2.86
3.15
66
2.5
72.5
19.05
14.82
300
740
815
3/4-6 ACME-2G-LH
4.240
1
736.48
1338.86
1448.11
1.95
3.37
3.71
80
3
84.0
22.23
17.99
300
740
815
7/8-6 ACME-2G-LH
4.240
1
904.00
1671.51
1810.02
2.66
4.59
5.05
91
4*
110.5 25.40
20.32
300
740
815
1.00-5 ACME-2G-LH
5.080
1
1313.33
2478.74
2686.91
4.55
7.85
8.63
114
5*
137.0 28.58
23.50
300
740
815
1-1/8-5 ACME-2G-LH
5.080
1
1747.18
3355.85
3643.17
6.21
10.71
11.78
135
6*
161.0 31.75
26.67
300
740
815
1-1/4-5 ACME-2G-LH
5.080
1
2196.19
4297.84
4670.92
10.06
17.34
19.07
168
8*
211.5 34.93
28.58
300
740
815
1-3/8-4 ACME-2G-LH
6.350
1
3367.16
7057.92
7705.26
15.55
26.82
29.50
221
10*
265.0 38.10
31.75
300
740
815
1-1/2-4 ACME-2G-LH
6.350
2
4810.74
10402.50 11373.05
24.36
42.01
46.21
284
12
321.0 41.28
34.93
300
740
815
1-5/8-4 ACME-2G-LH
6.350
2
6580.68
14461.37 14789.68
35.48
61.18
67.30
354 374
14
344.0 44.45
38.10
300
740
815
1-3/4-4 ACME-2G-LH
6.350
2
8196.49
17958.90 19649.60
45.54
78.52
86.37
16
395.0 47.63
41.28
300
740
815
1-7/8-4 ACME-2G-LH
6.350
2
10399.84 23087.29 25279.75
58.55
100.95
110.04
421
18
440.0 50.80
44.45
300
740
815
2.00-4 ACME-2G-LH
6.350
2
12677.52 28315.41 31022.15
76.88
132.56
145.82
461 519
20
492.0 53.98
45.51
300
740
815
2-1/8-3 ACME-2G-LH
8.467
2
15640.66 35113.81 38478.18
100.54
173.35
190.68
24
593.0 63.50
55.03
300
740
815
2-1/2-3 ACME-2G-LH
8.467
2
20040.12 42093.24 45847.39
141.94
244.73
269.20
638
26
692.0 76.20
63.50
300
740
815
2-3/4~3-2~3 ACME-2G-LH
2
29407.14 45714.78 50286.21
159.68
275.32
302.85
698
30
765.0 79.38
66.68
300
740
815
2-7/8~3-1/8-2 ACME-2G-LH
12.700
2
34565.60 53419.57 58761.52
283.89
489.47
538.42
775
36
883.0 82.60
74.42
300
740
815
3~3-1/4-2 ACME-2G-LH
12.700
2
37411.92 57818.41 63600.25
301.63
520.06
572.00
919
ID
OD2
WP1
CWP
STP
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
CLASS SIZE
600
WP1
69.0
Inch
GATE
OD2
2
CLASS SIZE
300
OD1
2.5
Inch
GATE
ID
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)
OD1
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)
THREAD** (stem thread OD-thread p/inch)
PITCH** LEAD (mm)
2
53.0
19.05
14.82
600
1480
1630
3/4-6 ACME-2G-LH
4.230
1
904.35
1817.02
1980.50
2.44
4.89
5.38
66
3
80.0
25.40
20.32
600
1480
1630
1.00-5 ACME-2G-LH
5.080
1
1481.72
3063.90
3344.43
4.59
9.18
10.10
81
4
105.5 28.58
23.50
600
1480
1630
1-1/8-5 ACME-2G-LH
5.080
1
2206.80
4611.44
5036.30
7.65
15.30
16.38
113
6
156.0 38.10
31.75
600
1480
1630
1-1/2-4 ACME-2G-LH
6.350
2
4170.35
8671.88
9694.14
21.41
42.83
47.11
165
8
210.0 41.28
34.93
600
1480
1630
1-5/8-4 ACME-2G-LH
6.350
2
6009.17
12985.94 14232.14
36.71
73.42
80.76
221
10
255.0 47.63
41.28
600
1480
1630
1-7/8-4 ACME-2G-LH
6.350
2
8680.09
19574.13 21464.88
66.28
132.56
145.82
270 320
12
306.0 50.80
44.45
600
1480
1630
2.00-4 ACME-2G-LH
6.350
2
12048.49 27441.13 30113.40
80.56
161.12
177.23
14
355.0 57.15
48.68
600
1480
1630
2-1/4-3 ACME-2G-LH
8.467
2
14165.48 32290.13 35436.05
97.28
194.56
214.02
376
16
384.0 60.33
51.86
600
1480
1630
2-3/8-3 ACME-2G-LH
8.467
2
18402.56 42262.64 46396.28
116.40
232.80
256.08
427
55.03
600
1480
1630
2-1/2-3 ACME-2G-LH
8.467
2
22689.11 52358.20 57487.87
148.57
297.15
326.86
453
600
1480
1630
2-3/4-3 ACME-2G-LH
8.467
2
35601.28 69421.50 78948.57
203.94
407.89
448.68
644
600
1480
1630
3.00-2 ACME-2G-LH
12.700
2
41258.19 78946.70 94668.52
331.41
662.82
662.82
705
18
427.0 63.50
20
470.0
24
570.0 76.20
63.50
*DL = Double sided. **Thread size & pitch can vary.
ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1
OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)
OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP
Note:- Kgf-m X9.807 = Nm
Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.
AU S T R A L I A N P I P E L I N E VA LV E
105
TECHNICAL
ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GATE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE
GATE
TYPE
GATE
CLASS SIZE
900
OD1
OD2
WP1
CWP
STP
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)
2
47
900
2220
3
72
900
2220
4
98
900
2220
THREAD**
PITCH** LEAD
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
5.50
9.18
10.10
63.5
11.62
19.37
21.31
88.9
28.86
31.75
114.3
78.52
165.1
(stem thread OD-thread p/inch)
(mm)
2445
1.00-5 ACME-2G-LH
5.080
26345.1
2445
1-1/8-5 ACME-2G-LH
5.080
39853.3
2445
1-1/4-4~5 ACME-2G-LH
5.080
63077.6
17.32
6
146
900
2220
2445
1-5/8-4 ACME-2G-LH-DL*
6.350
114175.7
71.38
8
190
900
2220
2445
1-7/8-4 ACME-2G-LH-DL*
6.350
178346.4
147.86
241.3
10
238
900
2220
2445
2-1/8-3 ACME-2G-LH-DL*
8.467
274945.1
187.32
279.4
12
282
900
2220
2445
2-1/4-3 ACME-2G-LH-DL*
8.467
374215.5
244.73
330.2
WP1
CWP
STP
CLASS SIZE
1500
ID
Inch
ID
OD1
OD2
Inch
(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)
2
47
26
1500
3705
3
69
32
1500
3705
4
92
36
1500
3705
THREAD**
PITCH** LEAD
TH-CL
TH-CW
TH-ST
TQ-CL
TQ-CW
TQ-ST
LIFT
Kgf
Kgf
Kgf
Kgf-m
Kgf-m
Kgf-m
(mm)
36387.8
7.65
12.75
14.02
62215.8
16.88
28.14
30.95
38.04
41.85
(stem thread OD-thread p/inch)
(mm)
4080
1.00-5 ACME-2G-LH
5.080
4080
1-1/4-5 ACME-2G-LH
5.080
4080
1-3/8-4 ACME-2G-LH
6.350
89363.7
6
136
46
1500
3705
4080
1-3/4-4 ACME-2G-LH
6.350
177865.6
101.77
8
177
56
1500
3705
4080
2-1/8-3 ACME-2G-LH
8.467
281349.9
187.22
10
222
65
1500
3705
4080
2-1/2-3 ACME-2G-LH
8.467
407691.1
308.36
*DL = Double sided. **Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1
OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)
OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP
Note:- Kgf-m X9.807 = Nm
Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.
106
AU S T R A L I A N P I P E L I N E VA LV E
TECHNICAL
CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY FOR APV GATE, GLOBE, CHECK VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk 1.
Australian Pipeline Valve ‘Standard’ valves can be used in a temperature range between -29 to +490°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -29°C valves construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures above and below the standard range, special seals need to be specified by the client.
2.
The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.
3.
Australian Pipeline Valve ‘Standard’ valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the gate or safety seats are available upon request).
4.
Australian Pipeline Valve ‘Standard’ valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).
5.
In general Australian Pipeline Valve ‘Standard’ valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).
6.
In general Australian Pipeline Valve ‘Standard’ valves are not designed to bear loads on flanges, on pipe connections or pipe-line.
7.
In general Australian Pipeline Valve ‘Standard’ valves can’t withstand ice inside their bodies (in this case the user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve).
8.
Australian Pipeline Valve ‘Standard’ valves are not suitable for low temperature service below -29°C (-20°F) unless supplied (in a suitable body material) with cryogenic stem extension and other modifications, (available on request).
9.
Australian Pipeline Valve ‘Standard’ valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.
10.
The compatibility between the valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.
11.
Abrasive or dirty service applications need to be considered and stated at time of order.
VALVE START-UP Before installing the valve onto the pipe-line it is mandatory, for the user, to verify the compatibility of the valve with service conditions (medium, temperature and pressure). With reference to standard valves held in stock, the reseller and end user will have to assure themselves of the compatibility between the valve and the conditions required by the customer. Australian Pipeline Valve gate valves must be only used for on-off (fully open/fully closed) service. Before using the valve in a potential explosive atmosphere it’s necessary for the customer to • • • • •
To verify the correct type of valve and operator is specified. To verify the compatibility between the valve and the zone in which the valve should be installed To foresee the pipe-line ground condition on which the valve should be installed To check that the temperature if the valve surface is not higher than the flammable point of the atmosphere in which the valve is installed (in this case specify an insulating cover device for the valve and an extension for the operator) To avoid mechanical knocks during the installation that may cause sparks.
Australian Pipeline Valve cannot be held responsible for damage caused by use of the product for any reason, especially if it is improper use or modified.
AU S T R A L I A N P I P E L I N E VA LV E
107
NOTES
AU S T R A L I A N P I P E L I N E VA LV E
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
COMPLETE PRODUCT LINE “Australian Pipeline Valve
Product Brochure
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore
Ball Valves Special Service
Gate, Globe & Check Valves - Cast Steel
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Oilfield Products Valves & Wellheads
produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most
APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio in the market.”
Diamond Gear Gearboxes
Flowturn Ball Valves Multiway & Deadman
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Strainers & Sight Glasses
Steamco Steam Valves
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Superseal Industrial Ball Valves
Torqturn Actuators
TwinLok Tube Fittings
Uniflo Check Valves
Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au
www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR
QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.
© Australian Pipeline Valve 1990 - 2023 Edition