APV Cast Gate, Globe & Check Valve Full Catalogue

Page 1

GATE, GLOBE & CHECK VALVES - CAST STEEL

API 600 API 624 API 594 API 6D ASME B16.34

ISO 15848-1 & API 622 Fugitive Emission Certified

API 607 & ISO 10497 Firesafe Certified

www.australianpipelinevalve.com.au


QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice for cast Gate, Globe and Check Valves, where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au

www.australianpipelinevalve.com.au


AU S T R A L I A N P I P E L I N E VA LV E

CONTENTS Figure Number System

4

Firesafe & Fugitive Emission Certificates

6

Material Combinations / Features & Trim Types

7

Design Specifications & Selection Criteria

12

Bolted Bonnet Gate, Globe, Check Valves Overview

16

Pressure Seal Bonnet Valves Overview

19

Gate Valve Class 150 - 300 - 600 - 900 - 1500

23

Gate Valve (PSB) Class 900 - 1500 - 2500 - 2500

28

Gate Valve Geothermal Trim Class 150 - 300 - 600

31

Globe Valve Class 150 - 300 - 600 - 900 - 1500

34

Globe Valve (PSB) Class 900 - 1500 - 2500

39

Globe Valve Y Pattern Class 150 - 600

42

Globe Valve Screw Down Non Return Class 300 - 2500

43

Swing Check Valve Class 150 - 300 - 600 - 900 - 1500

44

Swing Check Valve c/w Lever Class 150 -300

49

Swing Check Valve (PSB) Class 900 - 1500 -2500

50

Tilting Disc Check Valve (PSB) Class 600 - 2500

53

Piston Check - Lift Type Class 150 - 600

55

API 6D Full Port Piston Check (PSB & BB) Class 150 - 2500

57

Stainless Steel Gate, Globe, Check Valve - Class 150 - 300

58

Cryogenic Flexible Wedge Gate Valve

62

Cryogenic Globe Valve

63

Cryogenic Swing Check Valve

67

Non Slam Nozzle Check Valve SW-NC/FL - NCFO Series

69

API 6D Slab Gate Valve

73

API 6D Expanding Gate Valve

79

API 6D Wafer Pattern Gate Valve

84

Parallel Slide Gate Valve Pressure Seal Bonnet - Class 600 - 2500

84

Parallel Slide Gate Valve BBOSY API 600 - Class 150 - 1500

87

Slurry Valve

90

Technical Data

94

Actuation Torque & Top Works Specifications

103

Technical Considerations

107

© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

AU S T R A L I A N P I P E L I N E VA LV E

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FIGURE NUMBER SYSTEM

FIGURE NUMBER SYSTEM EXAMPLE 150FZAP125QTISN-9PBWG-FA 150 FZ

AP125 QTI

S

N

-

9

PL BW

G

-

F

A

Bonnet gasket: Blank Standard:- SS + GRP (BB), Pressure Seal Ring (PSB). N/A:- (WB). A SS + PTFE B S31803 Spiral C PTFE D SS + PTFE + GRP E Ring Z Special

Stem packing: Blank Standard:- Graphite. N/A:- (Check Valves) F Fugitive Emission GRP I Fugitive Emission PTFE J Special L Live Loaded P Graphite + PTFE T PTFE Denotes special suffix - Packing/Gasket Operator: Blank Handwheel or N/A A Actuator C Counter-Weight D Dampner G Gear H Hammer Blow Handwheel L External Lever End connection: Blank RF (B16.5) BA RF B16.47A (MSS SP44) BB RF B16.47B (API 605) RJ RTJ BW Buttweld FF Flat Face SP is special drilling UD Undrilled UM Unmachined for RF/RJ Bonnet: Blank Bolted C Cryogenic H Pillar & Bridge L Low Temperature Ext. P Pressure Seal S Bellows Sealed T Threaded W Welded Body material: - see page 5. (WCB is Blank) Denotes special suffix - Body/Bonnet/Ends/Operator Blank Non NACE N NACE C Cryogenic Blank Standard Configuration (Example Solid Wedge) A S Bend Globe D Globe-Stop Check DG Globe - Stop Check Guided F Flexible Disc Gate J Slab Gate K Expanding Gate L Lever (Swing Check) P Full Opening Swing Check (API 6D) Q Full Opening Piston Check (API 6D) R Right Angle S Parallel Slide Y Inclined Bonnet Z c/w Spring Denotes trim - Code & Modifier (see below) Basic identifier number denoting valve class and valve type (As shown in catalogue) Prefix: Blank APV FZV APV-FZV J.V. Valve Size

TRIM CODES BODY SEAT SURFACE

DISC SURFACE

STEM

BACK SEAT (STUFFING BOX)

TRIM CODE(1)

B

Bronze

Bronze

Bronze

Bronze

C

AL-Bronze

AL-Bronze

AL-Bronze

AL-Bronze

D

Monel(1)

Monel(1)

Monel

Monel

E

F51(1)

F51(1)

F51

F51

G

F55(1)

F55(1)

F55

F55

H

Hastelloy B(1)

Hastelloy B(1)

Hastelloy B

Hastelloy B F316(6)

L

F316(1)(6)

F316(1)(6)

F316(6)

M

F316L(1)

F316L(1)

F316L

F316L

N

Alloy 20(1)

Alloy 20(1)

Alloy 20

Alloy 20

P

F304(1)

F304(1)

F304

F304

Q

F304L(1)

F304L(1)

F304L

F304L Alloy 625

R

Alloy 625(1)

Alloy 625(1)

Alloy 625

V

F53(1)

F53(1)

F53

F53

W

F347(1)

F347(1)

F347

F347

Blank

F6a/F6/410

F6a/F6/410

F6a/F6/410

F6a/F6/410

Z

Special(1)

Special(1)

Special

Special

EN

ENP

ENP

(2)

(2) (3)

GE(5)

Stellite #6

Stellite #12

17-4 PH

Stellite #6 -

MODIFIER

I

-

-

17-4 PH

M

-

-

Monel

-

T

+PTFE Seat

-

-

-

U

Stellite

Stellite

(2)

(2) (3)

X

(4)

(4)

(4)

(4)

XU

Stellite

(2)

(2)

(2) (3)

Z

-

-

Special

-

(1) Add modifier below if applicable. (2) As per trim code above or stellite (refer dwg). (3) Or Integral as per body. (4) API trim code #1 only. (5) Geothermal trim. (6) Can be dual certified 316/316L.

4

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FIGURE NUMBER SYSTEM

FIGURE NUMBER CODES BODY MATERIAL CODE • BODY/BONNET MATERIALS Suffix

None 1 1A 2 2B 4 5 6 7 8 8A 8D 8M 9 10 11 13 14 15 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0

ASTM Spec.

A216 WCB / A105N A216 WCC A217 WC1 A352 LCC A352 LCB / LF2 A351 CF3M / 316L A217 Gr. C5 /F5 A217 Gr. WC6 / F11 A217 Gr. WC9 / F22 A351 CF8 / 304 A351 CF3 / 304L A351 CF8C A351 CF8M / 316 A217 Gr. C12 A352 LC1 A352 LC3 A351-CN7M A890/A995-4A/CD3MN A995-6A/CD3MWCuN Bronze AL-Bronze A995-5A/CE3MN A296 M-35 A296 CW-12M A484 CU-5M CUC A494 CY40 A494 CW6MC B367 GR.C2 B367 GR.C3 A358 LC4 A358 LC9 A358 CA6NM A217 WC4 A217 WC5 A217 WC11 A217 C12 A217 C12A A217 CA15 SPECIAL

Material

Carbon Steel Carbon Steel Carbon Moly 1/2% Mo Low Carbon Steel Low Carbon Steel Stainless with Molybdenum (low carbon) 5% Cr, 1/2% Mo 1-1/4% Cr, 1/2% Mo 2-1/4% CR, 1% Mo Stainless 18% Cr, 8% Ni Stainless 18% Cr, 8% Ni (low carbon) Stainless 18% Cr, 10% Ni & Cb Stainless with Molybdenum Chrome Moly 9% Cr, 1% Mo Carbon Moly 1/2% Mo Low Carbon Steel (-101oC) Alloy 20 Duplex (F51) Super Duplex (F55) Bronze B62/LG2/B148 Aluminium Bronze Super Duplex (F53) Monel Hastelloy C Inconel 825 Inconel 600 Inconel 625 Titanium (F2) Titanium (F3) Low Temp. 4-1/2% Nickel Steel 9% Nickel Steel 18-1/2% Chromium, Nickel-Molybdenum Steel Nickel Chromium Molybdenum Nickel Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Vanadium Chromium Steel

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CERTIFICATION

FIRESAFE & FUGITIVE EMISSION CERTIFICATES

API 622 & ISO 15848-1 Fugitive Emission Certified

6

API 607 & ISO 10497 Firesafe Certified

AU S T R A L I A N P I P E L I N E VA LV E


OVERVIEW

MATERIAL COMBINATIONS / FEATURES CAST STEEL GATE VALVES ANSI CLASS 150 ~ 2500

18 19 20

17

FEATURES

16

• Bolted bonnet, OS&Y, Flexible wedge.

15

21

• On smaller size valves, the yoke is cast integral with bonnet. Larger size valves have two piece yoke, refer to individual drawing.

14

22

13 12

9

• Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.

8

• Self aligning two piece gland.

11 10

7

APPLICABLE STANDARDS

6

• • • • • •

Valves designed to API Std. 600 and BS 1414 Valves tested to API Std. 598 Face-to-face to ANSI B16.10 Flanged ends to ANSI B16.5 Butt-welding ends to ANSI B16.25 Trim and seating surface as per API 600 standard. • Stuffing box smoothness ≤Ra 3.2 µm (superior to API 600) • Stem smoothness to API 600 ≤Ra 0.80 µm

5 4 3 2 1

23

MATERIAL LIST Part Name

­­No.

Carbon Steel WCB

APV Suffix Code

Alloy Steel

Stainless Steel

WCC

LCB

LCC

C5

WC6

WC9

CF8

CF8M

CF3

1

2B

2

5

6

7

8

8M

0

CF3M 4

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M A182 F316L

1

Body

2

Seat Ring

A105

A105

A350 LF2

A350 LF2

A182 F5

A182 F11

A182 F22

A182 F304

A182 F316

A182 F304L

3

Wedge

A216 WCB

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

4

Stem

A182 F6

A182 F6

A182 F6a

A182 F6a

A182 F6a

A182 F6a

A182 F6a

A182 F304

A182 F316

A182 F304L

A182 F316L

5

Bonnet Bolt

6

Bonnet Nut

7

Gasket

8

Bonnet

A216 WCB

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A217 CF8

A351 CF8M

A351 CF3

A351 CF3M

9

Back Seat Bushing

A182 F6

A182 F6

A182 F6

A182 F6

A182 F6a

A182 F6a

A182 F6a

A182 F304

A182 F316

A182 F304L

A182 F316L

A182 F6

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

A182 F316

A182 304L

A182 F316L

A216 WCB

A193 B7

A320 L7

A193 B16

A194 2H Solid metal serrated gasket

A320 B8

A194 7

Stainless Steel & Graphite wound

A193 B8M

A194 8

A194 8M

Non-metallic gasket

Stainless Steel or Soft Iron Ring Gasket

10

Stem Packing

11

Lantern*1

12

Pin

13

Gland

A182 F6

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

A182 F304

A182 F304

A182 F316

A182 F304L

A182 F316L

14

Gland Flange

A216 WCB

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

15

Gland Eyebolt

A193 B7

A193 B8

A193 B8M

16

Gland Nut

A194 2H

17

Stem Nut

A439D2 (Austenitic DI)

18

Retaining Nut

Carbon Steel or Alloy Steel

19

Hand Wheel

Ductile Iron or Carbon Steel A351 CF8M

A351 CF3

A351 CF3M

20

H.W. Lock Nut

21

Yoke

22

Nipple

23

Seat/Wedge Facing

Braided/Flexible Graphite or PTFE A182 F304

Carbon Steel

A307 B

A307 L7

A194 4

Carbon Steel A216 WCB

A216 WCC

A352 LCB 13Cr

A182 F304

Stainless Steel

Alloy Steel

A194 8

A194 8M

ZCuA110Fe3 (AL-Bronze)

Stainless Steel

Alloy Steel

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

Copper Alloy

or

Carbon Steel

or

Stainless Steel

or

16Cr-8Ni

or

HF(Co-CrA)

or

316

or

304

*1 Lantern Ring where applicable

API 622 & ISO 15848-1 Fugitive Emission Certified

API 607 & ISO 10497 Firesafe Certified

AU S T R A L I A N P I P E L I N E VA LV E

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OVERVIEW

MATERIAL COMBINATIONS / FEATURES 14

15

20

19

18

CAST STEEL GLOBE VALVES ANSI CLASS 150 ~ 2500

12 16

11

17

10

FEATURES

13 9

• Bolted bonnet, OS&Y, Swivel Disc. • Plug type disc (Ball type also available). • On smaller sizes, the yoke is cast integral with bonnet. Larger sizes have two piece yoke, refer to individual drawing. • Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.

8 7

21

6 5 4 3 2

APPLICABLE STANDARDS

1

• Valves designed to ASME B16.34 / API 623 wall thickness to API 623 • Valves tested to API Std. 598 • Face-to-face to ANSI B16.10 • Flanged ends to ANSI B16.5 API 622-2 & ISO 15848-1 API 607-7th & ISO 10497 Fugitive Emission Certified Firesafe Certified • Butt-welding ends to ANSI B16.25 • Trim and seating surface as per API 600 • Stuffing box smoothness ≤Ra 3.2 µm (superior to API 623 / API 600) • Stem smoothness to API 623 ≤Ra 0.80 µm

Body Guided Disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque. Torque Arm

Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

MATERIAL LIST Part Name

No.

Carbon Steel WCB

APV Suffix Code

Alloy Steel

Stainless Steel

WCC

LCB

LCC

C5

WC6

WC9

CF8

CF8M

CF3

1

2B

2

5

6

7

8

8M

0

3M

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M A182 F316L

1

Body

2

Seat Ring

A105

A105

A350 LF2

A350 LF2

A182 F5

A182 F11

A182 F22

A182 F304

A182 F316

A182 F304L

3

Disc

A105

A216 WCC

A350 LF2

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

4

Stem

A182 F6

A182 F6

A182 F6a

A182 F6a

A182 F6a

A182 F6a

A182 F6a

A182 F304

A182 F316

A182 F304L

A182 F316L

5

Disc Nut

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

A182 F304

A182 F304

A182 F304

A182 F316

A182 F304L

A182 F316L

6

Gasket

7

Bonnet

8

Bonnet Bolt

A216 WCB

Solid metal serrated gasket A216 WCB

A216 WCC

A352 LCB

Stainless Steel & Graphite spiral wound A352 LCC A193 B7

A217 C5 A320 L7

Non-metallic gasket

Stainless Steel or Soft Iron Ring Gasket

A217 WC6

A217 WC9

A193 B16

A320 B8

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

A194 7

A194 8

A194 8M

A182 F6a

A182 F6a

A182 F304

A182 F316

A182 304L

A182 F316L

A182 F304

A182 F316

A182 F304L

A182 F316L

A193 B8M

9

Bonnet Nut

10

Back Seat Bushing

11

Stem Packing

12

Lantern*

13

Pin

14

Gland Flange

A216 WCB

A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

15

Gland

A182 F6

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

A182 F304

A182 F304

A182 F316

A182 F304L

A182 F316L

16

Gland Eyebolt

A193 B7

A193 B8

17

Gland Nut

A194 2H

18

Stem Nut

A439D2 (Austenitic DI)

19

Handwheel

20

H.W. Lock Nut

21

Seat/Disc Facing

A194 2H A182 F6

A182 F6

A182 F6

A182 F6

A182 F6a

Braided/Flexible Graphite or PTFE A182 F6

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

Carbon Steel

A307 B

A182 F304

Stainless Steel

A307 L7

A194 4

Alloy Steel

A194 8

A193 B8M A194 8M

ZCuA110Fe3 (AL-Bronze)

Ductile Iron or Steel Carbon Steel 13Cr

or

16Cr-8Ni

or

Stainless Steel

Alloy Steel

HF(Co-CrA) ST#6

or

* Lantern Ring where applicable.

8

CF3M

AU S T R A L I A N P I P E L I N E VA LV E

316

or

304


OVERVIEW

MATERIAL COMBINATIONS / FEATURES CAST STEEL CHECK VALVES ANSI CLASS 150 ~ 2500 FEATURES

13*

8

10

• Bolted or pressure seal bonnet

9

• Swing disc

7

APPLICABLE STANDARDS

6

• Valves designed to ASME B16.34 and API 594/API 6D

5 4

• Valves tested to API Std. 598/API 6D/ISO 5208

3 2 1

11

• Face-to-face to ANSI B16.10

12

• Flanged ends to ANSI B16.5 • Butt-welding ends to ANSI B16.25 • Trim and seating surface as per API 600 standard.

API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)

MATERIAL LIST No.

Part Name

Carbon Steel WCB

APV Suffix Code 1

Body

Alloy Steel

Stainless Steel

WCC

LCB

LCC

C5

WC6

WC9

CF8

CF8M

CF3

1

2B

2

5

6

7

8

8M

0

3M

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

A182 F304L A182 F316L

A216 WCB A216 WCC

CF3M

2

Seat Ring

A350 LF2

A352 LCC

A182 F5

A182 F11

A182 F22

A182 F304

A182 F316

3

Disc

A216 WCB A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

4

Disc Nut

A182 F6

A182 F6

A182 F6

A182 F6­­­

A182 F304

A182 F304

A182 F304

A182 F304

A182 F316

A182 F304L A182 F316L

5

Hinge

A216 WCB A216 WCC

A352 LCB

A352 LCC

A217 C5

A217 WC6

A217 WC9

A351 CF8

A351 CF8M

A351 CF3

6

Hinge Pin

A182 F6

A182 F6

A182 F6

A182 F304

A182 F304

A182 F304

A182 F304

A182 F316

A182 F304L A182 F316L

7

Gasket

8

Cover

9

Cover Bolt

10

Cover Nut

11

Washer

12

Seat/Disc Facing

13

Eye Bolt*

A105

A105

A182 F6

Solid metal serrated gasket A216 WCB A216 WCC

Stainless Steel & Graphite spiral wound

A352 LCB

A352 LCC

A193 B7

A217 C5 A320 L7

A194 2H

Non-metallic gasket

A351 CF3M

Stainless Steel or CAD Plated Soft Iron Ring Gasket

A217 WC6

A217 WC9

A193 B16

A193 B8

A194 4

A351 CF3M

A194 7

A351 CF8

A351 CF8M

A351 CF3

A351 CF3M

A193 B8M

A194 8

Carbon Steel or Alloy Steel or Stainless Steel 13Cr

or

16Cr-8Ni

or

HF(Co-CrA) ST#6

A193 B7

or

316

or

304

A320 L7

The material is according to ASTM standard. * Eye bolt supplied in larger sizes & higher classes.

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OVERVIEW

API 600 TRIM TYPES The following tables detail standard trim material available. Special trims are available on request. API Trim Nominal Trim Number

Trim Code

Stem & other trim parts

Disc/Wedge/Surface

Seat Surface

F6 (13Cr) (200 HBN)

Trim Material Grade

Service

410 (13Cr) (250 HBN min)

13Cr-0.75Ni-1Mn

For oil and oil vapors and general services with heat treated seats and wedges. General very low erosive or non-corrosive service between -100°C and 320°C. This stainless steel material lends itself readily to hardening by heat treatment and is excellent for contacting parts such as stems, gates, and discs. Steam, gas & general service to 370°C. Oil & Oil vapor 480°C.

1

410

F6

410 (13Cr) (200-275 HBN)

2

304

304

304

304 (18Cr-8Ni)

304 (18Cr-8Ni)

19Cr-9.5Ni-2Mn-0.08C

3

310

310

(25Cr-20Ni)

310 (25Cr-20Ni)

310 (25Cr-20Ni)

25Cr-20.5Ni-2Mn

For moderate pressure in corrosive or non corrosive service between -265°C and 450°C.

4

410 Hard

F6H

410 (13Cr) (200-275 HBN)

F6 (13Cr) (200-275 HBN)

F6 (13Cr) (275 HBN min)

13Cr-0.75Ni-1Mn

Seats 275 BHN min. As trim 1 but for medium pressure and more corrosive service.

5

410 Full Hard faced

F6HF

410 (13Cr) (200-275 HBN)

F6+St Gr6 (CoCr Alloy) (350 HBN min)

410+St Gr6 (CoCr Alloy) (350 HBN min)

13Cr-0.5Ni-1Mn/Co-Cr-A

High pressure slightly erosive and corrosive service between -265°C and 650°C and higher pressure. Premium trim service to 650°C. Excellent for high pressure water and steam service.

5a

410 Full Hard faced

F6HF

410 (13Cr) (200-275 HBN)

F6+Hardf. NiCr Alloy (350 HBN min)

410+Hardf. NiCr Alloy (350 HBN min)

13Cr-0.5Ni-1Mn/Co-Cr-A

As trim 5 where Co is not allowed.

Monel 400® (NiCu Alloy) (175 HBN min)

13Cr-0.5Ni-1Mn/Ni-Cu

As trim 1 and more corrosive service.

For moderate pressure in corrosive, low erosive service between -265°C and 450°C.

6

410 and Ni-Cu

F6HFS

410 (13Cr) (200-275 HBN)

Monel 400® (NiCu Alloy) (250 HBN min)

7

410 Very Hard

F6HF+

410 (13Cr) (200-275 HBN)

F6 (13Cr) (250 HBN min)

F6 (13Cr) (750 HB)

13Cr-0.5Ni-1M0/13Cr-0.5Ni-1Mo

Seats 750 BHN min. As trim 1 but for higher pressure and more corrosive/erosive service.

8

410 Hard faced

F6HFS

410 (13Cr) (200-275 HBN)

410 (13Cr) (250 HBN min)

410+St Gr6 (CoCr Alloy) (350 HBN min)

13Cr-0.75Ni-1Mn/1/2Co-Cr-A

Universal trim for general service requiring long service life up to 593°C. As trim 5 for moderate pressure and more corrosive service. Steam, gas & general service to 540°C. Standard trim for gate valves.

8a

410 Hard faced

F6HFS

410 (13Cr) (200-275 HBN)

F6 (13Cr) (250 HBN min)

410+Hardf. NiCr Alloy (350 HBN min)

13Cr-0.75Ni-1Mn/1/2Co-Cr-A

As trim 5a for moderate pressure and more corrosive service

9

Monel

Monel

Monel® (NiCu Alloy)

Monel 400® (NiCu Alloy)

Monel 400® (NiCu Alloy)

70Ni-30Cu

For corrosive service to 450°C such as acids, alkalies, salt solutions, etc. Very corrosive fluids. Erosive-corrosive service between -240°C and 480°C. Resistant to sea water, acids, alkalies. Has excellent corrosion resistance in chlorine and alkylation service.

316 (18Cr-Ni-Mo)

316 (18Cr-Ni-Mo)

18Cr-12Ni-2.5Mo-2Mn

For superior resistance to corrosion for liquids and gases which are corrosive to 410 stainless steel up to 455°C. As trim 2 but a higher level of corrosive service. Provides excellent resistance to corrosive media at high temperatures and toughness for service at low temperatures. Low temperature service standard for 316SS valves.

10

316

316

316 (18Cr-Ni-Mo)

11

Monel Hard faced

MonelHFS

Monel® (NiCu Alloy)

Monel 400® (NiCu Alloy)

Monel 400®+St Gr6 (350HBN min)

70Ni-30Cu/1/2Co-Cr-A

As trim 9 but for medium pressure and more corrosive service.

11a

Monel Hard faced

MonelHFS

Monel® (NiCu Alloy)

Monel 400® (NiCu Alloy)

Monel 400®+HF NiCr Alloy (350 HBN min)

70Ni-30Cu/1/2Co-Cr-A

As trim 9 but for medium pressure and more corrosive service.

12

316 Hard faced

316HFS

316 (Cr-Ni-Mo)

316 (18Cr-8Ni-Mo)

316+St Gr6 (350 HBN min)

18Cr-12Ni-2.5Mo-2Mn1/2Co-Cr-A

As trim 10 but for medium pressure and more corrosive service.

12a

316 Hard faced

316HFS

316 (Cr-Ni-Mo)

316 (18Cr-8Ni-Mo)

316 Hardf. NiCr Alloy (350 HBN min)

18Cr-12Ni-2.5Mo-2Mn1/2Co-Cr-A

As trim 10 but for medium pressure and more corrosive service.

Alloy 20 (19Cr-29Ni)

Alloy 20 (19Cr-29Ni)

29Ni-19Cr-2.5Mo-0.07C

Very corrosive service. For moderate pressure between -45°C and 320°C.

Alloy 20 St Gr6 (350 HBN min)

29Ni-19Cr-2.5Mo-0.07C/1/2Co-Cr-A

As trim 13 but for medium pressure and more corrosive service.

Alloy 20 Hardf. NiCr Alloy 29Ni-19Cr-2.5Mo-0.07C/1/2Co-Cr-A (350 HBN min)

As trim 13 but for medium pressure and more corrosive service.

13

Alloy 20

Alloy 20

Alloy 20 (19Cr-29Ni)

14

Alloy 20 Hard faced

Alloy 20HFS

Alloy 20 (19Cr-29Ni)

Alloy 20 (19Cr-29Ni)

14a

Alloy 20 Hard faced

Alloy 20HFS

Alloy 20 (19Cr-29Ni)

Alloy 20 (19Cr-29Ni)

15

304 Full Hard faced

304-HF

304 (18Cr-8Ni-Mo)

304St Gr6

304+St Gr6 (350 HBN min)

19Cr-9.5Ni-2Mn-0.08C/1/2Co-Cr-A

As trim 2 but more erosive service & higher pressure.

16

316 Full Hard faced

316-HF

316 HF (18Cr-8Ni-Mo)

316+St Gr6 (320 HBN min)

316+St Gr6 (350 HBN min)

18Cr-12Ni-2.5Mo-2Mn/Co-Cr-Mo

As trim 10 but more erosive service & higher pressure.

17

347 Full Hard faced

347-HF

347 HF (18Cr-10Ni-Cb)

347+St Gr6 (350 HBN min)

347+St Gr6 (350 HBN min)

18Cr-10Ni-Cb/Co-Cr-A

As trim 13 but more corrosive service & higher pressure. Combines good corrosion resistance with high temperature resistance up to 800°C.

18

Alloy 20 Alloy 20 HF Full Hard faced

Alloy 20 (19Cr-29Ni)

Alloy 20+St Gr6 (350 HBN min)

Alloy 20+St Gr6 (350 HBN min)

19Cr-29Ni/Co-Cr-A

As trim 13 but more corrosive service & higher pressure. Water, gas or low pressure steam to 230°C.

Special

Bronze

Bronze

410 (CR13)

Bronze

Bronze

-

Special

Alloy 625

Alloy 625

Alloy 625

Alloy 625

Alloy 625

-

NACE Full Stellite

Water, oil, gas, or low pressure steam to 232°C. -

Specially treated 316 or 410 trim combined optionally with B7M bolts and 2HM nuts to meet NACE MR-01-75 requirements. Full Hardfaced trim, suitable for abrasive & severe services up to 1200°F (650°C).

Important Note: Data provided in this chart is for informational purposes only. Always consult current API publications to verify information and trim data. Australian Pipeline Valve (APV) recommends that customer’s engineers analyse service requirements and specify the materials they consider optimum for their service conditions. Temperatures shown will vary depending on service applications, pressure and media type.

For API trim 19 to 21 and hardness requirements of all trims, see the technical section of the APV website.

10

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OVERVIEW

PHYSICAL & CHEMICAL PROPERTIES MATERIALS FERRITIC STEELS CHEMICAL REQUIREMENTS (%) Carbon

MECHANICAL PROPERTIES

Manganese

Phos-

Sulphur

Silicon

Nickel

Chromium

phorous

Molyb-

Tensile

Yield

Elongation

Reduction

denum

Strength

Strength

2” (50mm)

of Area

N/mm2

N/mm2

CAST CARBON STEEL

ASTM A216, Grade WCB

­­­Min

-

-

-

-

-

-

-

-

485

205

22%

35%

Max

0.35

1.00

0.040

0.045

0.60

-

-

-

655

-

-

-

FORGED CARBON STEEL

ASTM A105

Min

-

0.60

-

-

-

-

-

-

485

250

22%

30%

Max

0.35

1.05

0.040

0.05

0.35

-

-

-

-

-

-

-

CAST CARBON STEEL FOR LOW TEMPERATURES

ASTM A352, Grade LCB*

Min

-

-

-

-

-

-

-

-

450

240

24%

35%

Max

0.30

1.00

0.040

0.045

0.60

-

-

-

620

-

-

-

CAST CARBON MOLY STEEL FOR LOW TEMPERATURES

ASTM A352, Grade LC1*

Min

-

0.50

-

-

-

-

-

0.45

450

240

24%

35%

Max

0.25

0.80

0.040

0.045

0.60

-

-

0.65

620

-

-

-

CAST 2-1/2% NICKEL STEEL FOR LOW TEMPERATURES

ASTM A352, Grade LC2*

Min

-

0.50

-

-

-

2.0

-

-

485

275

24%

35%

Max

0.25

0.80

0.040

0.045

0.60

3.0

-

-

655

-

-

-

CAST 3-1/2% NICKEL STEEL FOR LOW TEMPERATURES

ASTM A352, Grade LC3*

Min

-

0.50

-

-

-

3.0

-

-

485

275

24%

35%

Max

0.15

0.80

0.040

0.045

0.60

4.0

-

-

655

-

-

-

CAST CARBON MOLY STEEL

ASTM A217, Grade WCI

Min

-

-

-

-

-

-

-

0.45

450

240

24%

35%

Max

0.25

0.80

0.040

0.045

0.60

-

-

0.65

620

-

-

-

CAST 1-1/4% CR - 1/2% MO ALLOY STEEL Min Max

0.20

0.50 0.80

ASTM A217, Grade WC6

0.040

0.045

0.60

-

1.0 1.50

0.45 0.65

485 655

275 -

0.040

0.045

0.60

-

2.0 2.75

0.9 1.20

485 655

275 -

0.040

0.045

0.75

-

4.0 6.50

0.45 0.65

620 795

415 -

0.040

0.045

1.00

-

8.0 10.00

0.9 1.20

620 795

415 -

0.040

0.030

1.50

1.0

11.5 14.0

0.50

620 795

450 -

0.030

1.00

0.50

11.5 13.5

-

760 -

585 -

CAST 2-1/4% CR - 1% MO ALLOY STEEL Min Max

0.18

0.40 0.70

0.20

0.40 0.70

0.20

0.35 0.65

0.15

1.00

0.15

1.00

18% -

35% -

18% -

35% -

ASTM A217, Grade CA15

FORGED/ROLLED 12 - 14% CR ALLOY STEEL Min Max

35% -

ASTM A217, Grade C12

CAST 12 - 14% CR ALLOY STEEL Min Max

20% -

ASTM A217, Grade C5

CAST 9% CR - 1% MO ALLOY STEEL Min Max

35% -

ASTM A217, Grade WC9

CAST 1 - 6% CR ALLOY STEEL Min Max

20% -

0.040

18% -

30% -

ASTM A182, Grade F6a 15% -

35% -

*Usual minimum service temperature - LCB at -46°C (-50°F), LCI at -60°C (-75°F), LC2 at -75°C (100°F), LC3 at -100°C (-150°F) AUSTENITIC STEELS CHEMICAL REQUIREMENTS (%) Carbon

Manganese

MECHANICAL PROPERTIES Phos-

Sulphur

Silicon

Nickel

Chromium

phorous

Molyb-

Tensile

Yield

Elongation

Reduction

denum

Strength

Strength

2” (50mm)

of Area

N/mm2

N/mm2

CAST STAINLESS STEEL WITH MOLYBDENUM (LOW CARBON) Min Max

0.03

1.50

0.040

ASTM A351, Grade CF3M

0.040

1.50

9.0 13.0

17.0 21.0

2.0 3.0

485 -

205 -

0.040

1.50

9.0 12.0

18.0 21.0

2.0 3.0

485 -

205 -

2.00

9.0 12.0

18.0 21.0

0.50

485 -

205 -

CAST STAINLESS STEEL WITH MOLYBDENUM Min Max

0.08

1.50

0.040

0.08

1.50

0.040

-

ASTM A351, Grade CF8M

CAST STAINLESS STEEL WITH COLUMBIUM (NIOBIUM) Min Max

30% 30% -

-

ASTM A351, Grade CF8C

0.040

30% -

-

ASTM A351-CF8C shall have a columbium content of not less than 8 times the carbon content but not over 1.00%

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43 11


OVERVIEW

API 600 CAST STEEL VALVES Cast steel valves are designed and manufactured to conform with API, ASTM, ANSI and other applicable internationally recognised standards, to possess all the qualities to meet with stringent requirement criteria of petroleum, petro-chemical and general industrial applications. Valves are tested in accordance with applicable API standards. Full traceability is maintained.

Seat Ring (welded)

Seat Ring (threaded)

Connection of stem to wedge

Lantern ring and packing

Valves offer the option of hard facing on the wedge (disc) and seating areas. Gate Valves are optionally available with lantern rings. These rings along with double packing provide a leak-off connection. Alongside are illustrations of lantern rings as well as disc connection. Fugitive emission packing sets do normally need a lantern ring.

FUGITIVE EMISSION SERVICE APV offers fugitive emission service valves on special request. The valves comply with environmental protection requirements. APV fugitive emission valves are designed, manufactured and tested to meet less than 100ppm with packing conforming to API 622 and valve design tested to API 624 and ISO 15848-1. Furthermore, optional live-loading of packing bolts is available. Two sets of belleville plate springs maintain a permanent packing stress of 24,000-28,000 kPa. Live-loading extends low emission service life especially in service with high pressure/temperature transients. The stem on all APV fugitive emission service valves is surface finished to ≤Ra 0.80 µm. Straightness and roundness are precisely controlled. The stuffing box has a maximum ≤Ra 3.2 µm surface finish. Cylindricity and verticality are precisely controlled.

GENERAL DESIGN SPECIFICATIONS STANDARD Shell wall thickness and general valve design specifications

API 600 (Gate Valves) API 603 (Gate Valves) API 594 (Check Valves) API 623 (Globe Valves)

Pressure-temperature ratings Face-to-face & End to end dimensions

ANSI B16.34 ANSI B16.10

Flanged end dimensions

ANSI B16.5*

Welding end dimensions

ANSI B16.25

*Valves 700NB (28”) and larger according to MSS SP-44 or API 605 are available.

LIVE LOADING Live Loading is an addition of spring washers to the gland studs to maintain the packing load of the valve over time.

BELLOW SEAL The bellow seal replaces the dynamic sealing system of a stem packing by a static sealing system between the valve bonnet and the valve stem bottom. It prevents the valve from the risk of leakage from the valve packing for VOC or toxic services.

12

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Bellows Seal Option


OVERVIEW

VALVE SELECTION CRITERIA GATE VALVES Gate valves are used for bi-directional shut off applications where minimum pressure drop is required. They are not designed for throttling service. Gear operators, actuators, by-passes, actuators etc, can be fitted on request. Parallel slide style also available.

GLOBE VALVES Globe valves are ideal for throttling and shut off. They can be used for shut off service, but do have a higher pressure drop and seat leakage allowance than gate valves. Globe valves should not be used for prolonged throttling at less than 10% open. Gearboxes, actuators, bypasses etc, can be fitted.

RATINGS Valves must only be used in operating conditions within the correct ANSI pressure-temperature ratings for valve class rating and body/bonnet material.

TEMPERATURE LIMITATIONS Only use valves within the correct temperature limitations of their construction. Temperature limitations of body/bonnet materials, trim, bolting, packing and gaskets must all be considered.

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43 13


OVERVIEW

VALVE SELECTION CRITERIA

STOP CHECK VALVES Stop check valves are combination globe and check valves. In the open position, they function as a lift check valve. In the closed position, they are seated by manually closing the stem like a globe valve. Stop check valves must be installed vertically (in a horizontal pipeline). They provide positive shutoff in either direction when the stem is in the closed position. Right angle and inclined ‘Y’ style are also available.

SWING CHECK VALVES Swing check valves are used to prevent flow reversal. They are suitable for service in horizontal or upwards vertical. They have low pressure drop and are best suited for moderate velocity applications. Either too low a line velocity or too high a velocity can damage valve internals and shorten valve life hence correct size selection is important. Service in systems involving rapid and frequent flow reversals, pulsation or turbulent flow should be avoided. Also API 6D full opening (piggable) type available on request.

14

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43


OVERVIEW

VALVE SELECTION CRITERIA APPLICATIONS (150LB ~ 600LB) Globe

Swing Check

Wedge Gate

Application Requirements

Extended Service Fugitive Emission High Flow Capacity Low Torque

Function

Reduced Maintenance Diverting On/Off Throttling Abrasive Slurries Clean Liquids & Gases Corrosive Liquids & Gases

Media

Dirty Liquids & Gases Dry Material Fibrous Slurries Hazardous Liquids & Gasses Scaling Liquids & Slurries Vacuum Service Viscous Liquids Recommended

Limited Application

Not Suitable

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15


OVERVIEW

BOLTED BONNET GATE VALVES FEATURES Full body wedge guides allow correct wedge alignment. Yoke sleeve with bearings reduce torque for easy operation. Seat rings allow easy access for maintenance and packing replacement is simple. Seat face 13Cr hardfaced, ground and lapped to a Ra 0.4~0.8 µm finish. Wedge is ground and lapped to a Ra 0.4~0.8 µm finish and tightly guided to prevent dragging and seat damage. Non-rotating stem with precision Acme threads and burnished finish. Rotating stem nut is austenitic ductile iron Gr. D-2C renewable.

2

STANDARDS

9

API 600 and ANSI B16.34. Dimensions to ANSI B16.10 and ISO 5727. Stuffing box smoothness ≤Ra 3.2 µm superior to API 600. Stem smoothness ≤Ra 0.80 µm as per API 600.

1 3

4

5 6 7

8

10 11

12

13

SOFT SEATED TRIM OPTION All gate valves are available with optional PTFE seat rings. The moulded PTFE ring is bonded into a seat ring groove in the face for maximum service life. This design is excellent for lower temperature service where tight shutoff is required.

14

1. Handwheel 2. Rising Stem - provides open-close indication 3. Grease Fitting - to minimise wear and operating torque 4. Yoke Sleeve - furnished in ductile Ni-resist or aluminium-bronze for low torque operation 5. Swing Bolt - easier maintenance and packing replacement

Parallel slide style also available, see page 20, 84 - 88 and also see APV Steamco Catalogue

6. Gland - flange is self-aligning to eliminate stem damage 7. Stuffing Box 8. Stem - upset forge T-head stems to eliminate possibility of a bent stem jamming the valve 9. Backseat - provides back-up stem seal 10. Bonnet Joint 11. Body - full ported, heavy wall body API 600 wall thickness 12. Wedge - heavy pattern. Available in solid & flex wedge 13. Seat Ring - full ported rings for easy maintenance 14. End Connections - flanged or butt weld ends

Soft seated “ST” trim option

API 622 & ISO 15848-1 Fugitive Emission Certified

16

ISO 10497-1 & API 607-7th Firesafe Certified

Sealant injector and lantern ring option

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43


OVERVIEW

BOLTED BONNET GLOBE VALVES 2

OPERATION Seat rings are easily accessible for repair or replacement. Australian Pipeline Valve globe valves are for services requiring frequent operation for on-off isolation service as well as throttling. Never attempt throttling at under 20% of stem travel. Closer throttling, can result in higher pressure drops which may cause excessive velocities or cavitation and could cause vibration or high noise levels resulting in damage to the valve or adjacent components/structure.

5

LIFE

7

Heavy construction provides years of reliable service.

8

1

3 4 6

DESIGN

Available in bolted and pressure seal bonnet, outside screw and yoke, rising stem with ball or plug type disc, and have flanged or butt weld ends. Screw down non-return (Stop check) also available. Stem with precision Acme threads and burnished finish. Valve suitable for horizontal installation. Conical seating surfaces 13Cr hardfaced/stellite, ground and lapped to a Ra 0.4~0.8 µm finish. Tapered plug type disc as standard. Body guided disc on larger sizes, and higher classes on smaller sizes, accurately mates the hardfaced surface of the disc with the surface of the seat. Body and bonnet joint accurately machined. Fully enclosed gasket. Rotating stem nut, austenitic ductile iron Gr. D-2C, renewable in-line.

STANDARDS

11

12

1. Yoke Sleeve - furnished in aluminium-bronze to reduce torque. Larger sizes furnished with bearings 2. Handwheel 3. Swing Bolts - easier maintenance 4. Gland - self-aligning to eliminate stem damage 5. Stuffing Box 6. Stem - heavy duty 7. Backseat - provides back-up stem seal

To ASME B16.34 / API 623. Dimensions to ASME B16.10 and ISO 5752. Wall thickness, stem smoothness and stuffing box finish complies with API 623. APV stuffing box smoothness ≤Ra 3.2 µm superior to API 623 / API 600. Stem smoothness ≤Ra 0.80 µm as per API 623.

API 622 & ISO 15848-1 Fugitive Emission Certified

Plug Disc

10

9

Ball Disc

8. Bonnet Joint - ring joint or spiral according to ANSI class 9. Seat Rings - separate heavy duty, full ported rings for easy maintenance 10. Disc - heavy duty disc plug design 11. End Connections - flanged or butt weld ends 12. Body - full ported, with API 600 / API 623 heavy wall thickness 13. Stem guide - (Optional) for reduced packing wear

API 623 Guided disc style (Non Rotating Stem Version)

13

API 607-7th & ISO 10497 Firesafe Certified

Body Guided Disc

Pin Guided Disc

Parabolic Disc

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Equilibrated Disc Vee Point Disc

17


OVERVIEW

BOLTED BONNET CHECK VALVES

Australian Pipeline Valve valves are designed to provide fast valve action and maximum life. All valves are full ported, have full API 600/API 594 wall thickness, and meet the requirements of ANSI B16.34. Full opening API 6D (piggable) type also available on request.

2 1 3 5 7

DESIGN

4 6

8

ASME B16.34 / API 594 /API 6D as applicable.

FEATURES

1. Disc Stop - provides positive stop in open position

Check valves are designed to close quickly in either horizontal or vertical

3. Hinge Pin - solid pin for maximum strength

2. Bonnet Joint - (ring or spiral according to class) 4. Securing Lugs - allow disc to seat freely and prevent

(flow up) pipe runs. The body seat ring is installed on a 3° angle. This

disc spinning

allows our check valve to close even when installed in horizontal pipe run

quick closing

5. Hinge - designed to withstand shock and load of 6. Disc - disc is bolted and pinned to hinge; ground seating surface is mated to seat ring for positive shut off

with no pressure.

7. Seat Ring - Full port seal welded or screwed 8. End Connections - flanged or buttweld

API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)

18

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43


OVERVIEW

PRESSURE SEAL BONNET VALVES

FLEXIBLE WEDGE GATE VALVE The wedge is a one piece, fully guided wedge. Available in flex wedge and solid wedge. (Flexible wedge allows the seating faces to move to

2 1 4

3

compensate for thermal expansion). Wedging actions allows a tight seal

5

even in low differential pressure services. Flexible wedge construction

See Exploded view

resists wedge sticking in service where the valve may be closed when hot

6

7

and opened when cold. Seating surfaces are hardfaced for long life.

Parallel slide also available, see page 20, 84 - 85 and also see APV Steamco Catalogue.

8 9 10

1. Yoke Sleeve - aluminium-bronze yoke sleeve has thrust bearings to minimise torque 2. Hand Wheel - (or gear in larger sizes) 3. Yoke - offering ease of maintenance 4. Stem - The design allows the wedge to self-align, eliminating the possibility of jamming the wedge 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - retaining ring and mild steel silver plated/SS/ SS+GRP gasket to aid disassembly and provide maximum seal 8. Seat Ring - hardfaced seat rings are welded to body. Tapered design provides clear flow path 9. Wedge - one-piece, fully guided. Parallel seat also available 10. Body - streamlined flow path minimises pressure drop. API 600 wall thickness

11. Segment Ring 12. Thrust Ring 13. Gasket 14. Body 15. Bonnet

Exploded View

API 622 & ISO 15848-1 Fugitive Emission Certified

API 607-7th & ISO 10497 Firesafe Certified

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Flexible Wedge

43 19


OVERVIEW

PRESSURE SEAL BONNET VALVES

PARALLEL SLIDE GATE VALVES

2

Normally utilised for shut off service but are not recommended for throttling. Gate valves are normally installed in horizontal pipe runs with

1 3

4

the valve stem vertically up. They can be installed in horizontal or vertical pipe runs. After closing with sufficient force, the stem should be backed off

5

slightly (1/8 turn) to relieve stem load. Parallel Slide Valves have self aligning discs with no wedging force and react freely to thermal changes. The design

6

7

also ensures uniform seat wear and ease of maintenance. Parallel Slide Gate Valves are ideal where high differential pressure or thermal expansion may cause sticking of wedge to gate in traditional gate valves.

8 9 10

1. Yoke Sleeve - aluminium-bronze yoke sleeve with thrust bearings for ease of opening 2. Actuation - Low torque seating design reduces actuation costs 3. Yoke - designed to offer ease of maintenance 4. Stem - Threaded into disc housing and also pinned 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - retaining ring and mild steel silver plated/SS/SS+GRP gasket to aid disassembly and provide maximum seal 8. Seat Ring - hardfaced seat rings are welded to body and are designed for ease of maintenance 9. Discs - Spring loaded discs are self-aligning and reduce actuator torque requirements 10. Integral Stop - Integral stop positions for reliable seating

Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing The torque arm design guides and centralises the stem and prevents stem movement which reduces wear on packing rings & enables better sealing as well as reducing torque. Only the stem nut rotates. The arm also provides visual stem position indication & can be interfaced with position switches. Optional live loaded packing system is shown.

20

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43


OVERVIEW

PRESSURE SEAL BONNET VALVES

GLOBE & SDNR CHECK VALVES Australian Pipeline Valve Globe valves are installed with pressure and flow

2 1

under the disc. Globe valves are suitable for most throttling applications; they should not be used for throttling at less than 10% open. Stop Check

3

4

Valves have a guided loose disc allowing the valve to act as a combination

5

globe valve and check valve. 6

7

9 8 10 API 622 & ISO 15848-1 Fugitive Emission Certified

1. Yoke Sleeve - aluminium-bronze yoke sleeve minimizes operating torque. Larger sizes have needle bearing type thrust bearings 2. Actuation - Manual handwheel gear operator or actuated 3. Yoke - designed to offer ease of maintenance

API 607-7th & ISO 10497 Firesafe Certified

4. Stem - precision-ground stem has upset tee-head for reliable stem/wedge connection 5. Gland - two piece, self-aligning gland eliminates cocking. Swing out bolting facilitates maintenance 6. Back Seat - Integral, hardfaced 7. Pressure Seal - uncomplicated design has segmented retaining ring and mild steel silver plated/SS/SS+GRP gasket to aid disassembly and provide maximum bonnet seal 8. Hardened Seating Surfaces - both disc and body seating surfaces are hard faced for maximum service life 9. Disc - fully body guided for positive seating 10. Body - Full port ‘s’ pattern design available to minimise pressure drop

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing The torque arm design guides and centralises the stem and prevents stem movement which reduces wear on packing rings & enables better sealing as well as reducing torque. Only the stem nut rotates. The arm also provides visual stem position indication & can be interfaced with position switches. Optional live loaded packing system is shown.

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43 21


OVERVIEW

PRESSURE SEAL BONNET VALVES CHECK VALVES Australian Pipeline Valve Check valves are installed with pressure and flow under the disc.

TILTING DISC CHECK VALVES 1

Reduced maintenance is assured because the disc is the only moving part and is designed to minimise flutter in the closed position, thus reducing wear on the pivot pin, disc, and seat. Loss of head is minimised by the balanced disc and its ‘aerofoil’ design. Short distance of travel, combined with a balanced disc allows rapid closure while minimising slamming.

3 4

Drip tight seating is accomplished over the full pressure range because a slight clearance at the pivot pin assures complete seating between the disc ring and body ring.

2 1. Pressure seal design - with retaining ring 2. Tilting disc - internal pin

The hinge pin located near the center of gravity allows the conical seating face of the disc to move out and into the seat rapidly without sliding or wear. The disc pivots through a small arc preventing backflow and ‘water hammer’. Superior tightness - conical, lapped-in hardfaced seating is self aligning. Valve can be used in horizontal but also even in vertical piping with flow up.

3. Welded in - hardfaced seat ring 4. Full port

1

PISTON LIFT CHECK VALVES Piston Lift Check valves are generally used in applications where pressure drop through the valve is not critical, although APV piston check valves have a relatively low pressure drop. available in horizontal, right angle, Y patterned (inclined) and vertical designs. Excellent for low or pulsating flows with good to moderate sealing capability. APV offers fully guided disc through the total travel.

2

4

Piston Lift Check Valves may be equipped with equaliser lines to vent the bonnet area above the disk and eliminate any dash-pot effect during rapid operation. An aspirator is also available with an adjustable valve to control disc opening and closing speed.

3 1. Pressure seal design - with retaining ring 2. Guided disc - for positive seating 3. Welded in - hardfaced seat ring 4. Full port - S pattern flow path available to minimise pressure drop

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GATE VALVES - CAST STEEL

GATE VALVE CAT 40~1200AP47XXXXXXXXXX-XX CLASS 150 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13 or Stellite/HF

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Facing

Stainless Steel/HF

A105/F6a+410SS/CR13/Stellite

Back Seat Ring

Stainless Steel

A276 Gr. 410 or A182 Gr. F6a

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing

C

B

-

Thrust Ball

Grease Nipple

Carbon Steel

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

316/Graphite

Reinforced Graphite 316 Tanged

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5/26” & larger MSS SP-44

Basic Design

API 600

Testing

API 598

DIMENSIONS Size (in)

A

(MM) 2” 2-1/2” 3” 1-1/2” 165 178 190 203

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

229

268

292

330

356

381

406

A. End to End BW

165

216

241

283

305

403

419

457

502

571

610

B. Valve Open

365

390

435

511

610

765

978

1146 1372 1587 1759

C. Hand Wheel Dia

229

229

229

254

305

356

406

457

508

559

559

Weight (Kg) RF *

20

24

28

30

50

85

127

195

283

450

560

For 1/2” to 1” dimensions see page 57 and overview brochure.

DIMENSIONS

(MM)

Size (in)

18”

20”

22”

24”

26”

28”

30”

32”

36”

42”

48”

A. Face to Face RF

432

457

508

508

559

610

610

660

711

787

914

A. End to End BW

660

711

762

813

864

914

914

965

1016 1092

-

B. Valve Open

1930 2156 2346 2515 2721 2896 3130 3264 3588 4610 4842

C. Hand Wheel Dia

559

610

660

Weight (Kg) RF *

700

900

1050 1350 2000 2400 2800 3400 3820 5900 7300

660

813

813

813

815

813

813

A (BW)

-

For 1/2” to 1” dimensions see page 57 and overview brochure. For CF8/CF8M 150lb gate see page 57. * For Buttweld weights see overview brochure.

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GATE VALVES - CAST STEEL

GATE VALVE CAT 40~600AP33XXXXXXXXXX-XX CLASS 300 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13 or Stellite/HF

C

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Facing

Stainless Steel/HF

A105/F6a+410SS/CR13/Stellite

Back Seat Ring

Stainless Steel

A276 Gr. 410 or A182 Gr. F6a

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing Grease Nipple

-

Thrust Ball

Carbon Steel

A307 Gr. B

B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Spiral Wound

304/316 Graphite filled

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600

Testing

API 598

A

DIMENSIONS Size (in)

(MM) 2” 2-1/2” 3” 1-1/2” 190 216 241 283

4”

6”

8”

10”

12”

14”

A. Face to Face RF

305

403

419

457

502

762

838

A. End to End BW

190

305

403

419

457

502

762

838

1025 1213 1473 1589 1784

216

241

283

16”

B. Valve Open

365

429

457

527

619

829

C. Hand Wheel Dia

229

229

229

254

305

406

457

508

559

559

559

Weight (Kg) RF *

20

24

44

50

74

137

217

337

580

715

1050

For 1/2” to 1” dimensions see page 58 and overview brochure. For RTJ & 5” dimensions see overview brochure.

DIMENSIONS

(MM)

Size (in)

18”

20”

24”

A. Face to Face RF

914

991

1143

991

1143

A. End to End BW

914

B. Valve Open

1965 2194 2578

C. Hand Wheel Dia

610

Weight (Kg) RF *

1235 1655 2320

660

A (BW)

660

For CF8/CF8M 300Lb gate see page 58. * For Buttweld weights see overview brochure.

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43


GATE VALVES - CAST STEEL

GATE VALVE CAT 40~1200AP76XXXXXXXXXX-XX CLASS 600 FULL PORT DESIGN Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13 or Stellite/HF

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Facing

Stainless Steel/HF

A105/F6a+410SS/CR13/Stellite

Back Seat Ring

Stainless Steel

A276 Gr. 410 or A182 Gr. F6a

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing

-

Thrust Ball

Grease Nipple

Carbon Steel

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

C

B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600

Testing

API 598

A

DIMENSIONS

(MM)

Size (in)

1-1/2”

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

241

292

330

356

432

559

660

787

838

889

991

A. Face to Face RTJ

241

390

333

359

435

562

664

790

841

892

994

A. End to End BW

241

292

330

356

432

559

660

787

838

889

991

B. Valve Open

362

387

457

514

638

838

1029

1270

1486

1667

1832

C. Hand Wheel Dia

229

229

254

305

406

508

559

559

610

660

660

Weight (Kg) RF

35

48

60

85

135

325

515

840

1100

1360

1910

Weight (Kg) BW

22

38

45

70

105

265

380

700

925

1240 1580

DIMENSIONS Size (in)

(MM) 18”

20”

24”

A. Face to Face RF

1092

1194

1397

A. Face to Face RTJ

1095

1197

1400

A. End to End BW

1092

1194

1397

B. Valve Open

2013

2331

2610

C. Hand Wheel Dia

813

813

813

Weight (Kg) RF

2335

2750

4450

Weight (Kg) BW

1900

2150

3660

A (BW)

For 5” and 26” to 36” dimensions see overview brochure.

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43 25


GATE VALVES - CAST STEEL

GATE VALVE CAT 50~500AP83XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13 or Stellite/HF

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Ring

Carbon Steel/HF

A105/F6a+410SS/CR13/Stellite

Back Seat Ring

Stainless Steel

A182 Gr. F6a

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H.2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing Grease Nipple

-

Thrust Ball

Carbon Steel

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Ring Joint or Spiral Wound SS, Graphite filled

C

B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design*

API 600, ANSI B16.34

Testing

API 598

A

*10” and over sizes are according to ANSI B16.34

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

381

457

610

737

838

965

1029

1130

1219

A. Face to Face RTJ

371

422

384

460

613

740

841

968

1038

1140

1232

B. Valve Open

660

702

800

902

1121

1470

1571

1715

1880

2067

2267

C. Hand Wheel Dia

356

406

356

559

610

813

610

610

610

760

-

Weight (Kg) RF

100

140

120

190

460

860

1050

1600

2220

3000

3870

Weight (Kg) BW

80

120

110

180

400

710

830

1350

1890

2565

3300

Note: 900 2” & 2-1/2“ are the same as 1500 2” & 2-1/2” LB

LB

DIMENSIONS Size (in)

20”

A. Face to Face RF

1321

A. Face to Face RTJ

1333

B. Valve Open

2440

C. Hand Wheel Dia

760

Weight (Kg) RF

4860

Weight (Kg) BW

4050

(MM)

A (BW)

For 5” and 24” dimensions & weights see overview brochure.

26

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43


GATE VALVES - CAST STEEL

GATE VALVE CAT 50~500AP87XXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13 or Stellite/HF

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Ring

Carbon Steel/HF

A105/F6a+410SS/CR13/Stellite

Back Seat Ring

Stainless Steel

A182 Gr. F6a

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105 Zn. Plating

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing Grease Nipple

-

Thrust Ball

Carbon Steel

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

C

B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design*

API 600, ANSI B16.34

Testing

API 598

A

*10” and over sizes are according to ANSI B16.34

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

470

546

705

832

991

1130

1257

1384

1537

A. Face to Face RTJ

371

422

473

549

711

841

1000

1146

1276

1407

1559

B. Valve Open

590

702

781

879

1181

1343

1511

1711

1880

2067

2267

C. Hand Wheel Dia

356

406

406

559

610

813

915

915

915

-

-

Weight (Kg) RF

100

140

180

340

700

1211

2092

2951

4382

6950

9000

Weight (Kg) BW

90

130

160

240

590

986

1765

2586

3659

6000

7740

DIMENSIONS

(MM)

Size (in)

20”

A. Face to Face RF

1664

A. Face to Face RTJ

1686

A. Short Pattern End to End BW

1473

B. Valve Open

2440

C. Hand Wheel Dia Weight (Kg) RF Weight (Kg)Short Pattern BW

Long Pattern BW

A (BW)

11130 9560

For 5” and 24” dimensions & weights see overview brochure.

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43 27


GATE VALVES - CAST STEEL

GATE VALVE (PRESSURE SEAL) CAT 50~500AP83XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite

C

Disc / Facing

Stainless Steel

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Ring

Carbon Steel/HF

A105/A182 F6a + Stellite

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105

Bonnet Bolt

Alloy Steel

A193Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing

Assembly

Thrust Ball

Grease Nipple

Carbon Steel + ZP

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Soft Metal Ring/SS

Plated

B

Standards Face to Face/End to End ANSI B16.10 Flange Dimensions ANSI B16.5 Basic Design* API 600, ANSI B16.34, MSS-SP144 Testing API 598 *Note: 250NB (10”) and over sizes are according to ANSI B16.34

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

381

457

610

737

838

965

1029

1130

1219

A. Face to Face RTJ

371

422

384

460

613

740

841

968

1038

1140

1232

A. Short Pattern End to End BW 216

254

305

356

508

660

787

914

991

1092

-

B. Valve Open

660

702

690

902

1121

1470

1571

1715

1880

2067

2267

C. Hand Wheel Dia

356

406

356

457

610

610

610

610

610

760

-

Weight (Kg) Short Pattern BW

60

90

80

130

340

590

690

1150

1590

2290

3200

Weight (Kg) Long Pattern BW

66

102

100

150

364

621

739

1295

1790

2465

3200

Weight (Kg) Long Pattern RF

110

140

120

190

460

800

1000

1545

2100

2900

3700

A

Note: 900LB 2” & 2-1/2“ are the same as 1500LB 2” & 2-1/2”

DIMENSIONS Size (in)

20”

A. Face to Face RF/BW

1321

A. Face to Face RTJ

1333

A. Short Pattern End to End BW

-

B. Valve Open

760

C. Hand Wheel Dia

28

(MM)

A (BW)

-

Weight (Kg) Short Pattern BW

3636

Weight (Kg) Long Pattern BW

4050

Weight (Kg) RF

4860

AU S T R A L I A N P I P E L I N E VA LV E

43


GATE VALVES - CAST STEEL

GATE VALVE (PRESSURE SEAL) CAT 50~500AP87XXXXXXXXXX-XPXX CLASS 1500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite

C

Disc / Facing

Stainless Steel

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Ring

Carbon Steel

A105/A182 F6a + Stellite

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105 Zn. Plating

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing

Assembly

Thrust Ball

Grease Nipple

Carbon Steel + ZP

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Soft Metal Ring/SS

Plated

Standards Face to Face/End to End Flange Dimensions Basic Design* Testing

B

ANSI B16.10 ANSI B16.5 API 600, ANSI B16.34, MSS-SP144 API 598

*Note: 250NB (10”) and over sizes are according to ANSI B16.34

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

A. Face to Face RF/BW

368

419

470

546

705

A. Face to Face RTJ

371

422

473

549

711

A. Short Pattern End to End BW 216

254

305

406

B. Valve Open

590

702

781

879

C. Hand Wheel Dia

356

406

457

559

610

760

813

813

-

-

-

Weight (Kg) Short Pattern BW

60

120

99

200

480

870

1490

2128

2800

5200

6400

Weight (Kg) Long Pattern BW

80

130

140

240

560

940

1640

2560

3200

6000

7740

Weight (Kg) Long Pattern RF

110

150

195

340

735

1180

2128

2990

4115

6950

9000

DIMENSIONS

10”

12”

14”

16”

18”

832

991

1130

1257

1384

1537

841

1000

1146

1276

1407

1559

559

711

864

991

1167

1194

1346

1181

1343

1511

1711

1880

2067

2267

(MM)

Size (in)

20”

A. Face to Face RF/BW

1664

A. Face to Face RTJ

1680

A

A (BW)

A. Short Pattern End to End BW 1473 B. Valve Open C. Hand Wheel Dia Weight (Kg) Short Pattern BW

2440 7980

Weight (Kg) Long Pattern BW

9560

Weight (Kg) RF

11130

For 125NB and 600NB (5” and 24”) (Long Pattern) dimensions see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E

43 29


GATE VALVES - CAST STEEL

GATE VALVE (PRESSURE SEAL) CAT 50~300AP25XXXXXXXXXX-XPXX CLASS 2500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat / Ring

Carbon Steel

A105/A182 F6a + Stellite

Yoke Sleeve

Ductile Iron or Bronze

A439 Gr. D2C or B62

Sleeve Gland

Carbon Steel

A216 Gr. WCB

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Wheel Nut

Carbon Steel

A105 Zn. Plating

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Bearing

Assembly

Thrust Ball

Grease Nipple

Carbon Steel + ZP

A307 Gr. B

Set Screw

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Soft Metal Ring/SS

Plated

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

B

ANSI B16.10 ANSI B16.5 API 600, ANSI B16.34, MSS-SP144 API 598/ISO 5208

DIMENSIONS Size (in)

C

(MM) 2”

3”

4”

6”

8”

10”

A

12”

A. Face to Face RF (LP)

451

578

673

914

1022

1270

1422

A. End to End BW (SP)

279

368

457

609

762

914

1041

A. Face to Face RTJ (LP)

454

584

683

927

1038

1292

1445

B. Height Open

641

687

687

1040

1254

1317

1594

C. Hand Wheel Dia

350

350

450

Gear operator required

Weight (Kg) BW (SP)

65

121

137

363

543

951

1374

Weight (Kg) Flanged (LP)

93

193

240

642

941

1818

2051

A (BW)

30

AU S T R A L I A N P I P E L I N E VA LV E

43


GATE VALVES - CAST STEEL

GATE VALVE GEOTHERMAL TRIM CAT 40~1200AP47XGEXXXXXXX-XX CLASS 150 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket *260°C Max.

Material Carbon Steel Carbon Steel Carbon Steel + HF Stainless Steel Ductile Iron Carbon Steel + HF Integral Ductile Iron or Bronze Carbon Steel Carbon Steel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Carbon Steel Stainless Steel Asbestos Free Spiral Wound

Specs. A216 Gr. WCB A216 Gr. WCB A216 Gr. WCB + Stellite #6 17-4PH A536 Gr. 65-45-12 A105 + Stellite #6 Stellite #6 A439 Gr. D2C or B62 A216 Gr. WCB A105 A276 Gr. 420 A105 A193 Gr. B7/B7M A194 Gr. 2H/2HM A193 Gr. B7 A194 Gr. 2H A108 Gr. 1020 Thrust Ball A307 Gr. B A307 Gr. B 304/AL Reinf. Graphite/Chesterton 1724* 316 Graphite filled

C

B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5/26” & larger MSS SP-44

Basic Design

API 600/ISO 10434

Testing

API 598

DIMENSIONS Size (in)

(MM) 2” 2-1/2” 3” 1-1/2” 165 178 190 203

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

229

268

292

330

356

381

406

A. End to End BW

165

216

241

283

305

403

419

457

502

571

610

B. Valve Open

365

390

435

511

610

765

978

1146 1372 1587 1759

C. Hand Wheel Dia

229

229

229

254

305

356

406

457

508

559

559

Weight (Kg) RF

20

24

28

30

50

85

127

195

283

450

560

Weight (Kg) BW 12 20 22 For 5” dimensions refer to the overview brochure

26

40

77

118

185

270

370

500

DIMENSIONS

(MM)

Size (in)

18”

20”

22”

24”

26”

28”

30”

32”

36”

42”

48”

A. Face to Face RF

432

457

508

508

559

610

610

660

711

787

914

A. End to End BW

660

711

762

813

864

914

914

965

1016 1092

-

B. Valve Open

1930 2156 2346 2515 2721 2896 3130 3264 3588 4610 4842

C. Hand Wheel Dia

559

610

660

Weight (Kg) RF

700

900

1050 1350 2000 2400 2800 3400 3820 5900 7300

Weight (Kg) BW

650

880

1000 1100 1800 2200 2610 3100 3600

660

813

813

813

815

813

813

A

A (BW)

-

* For Buttweld weights see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E

43 31


GATE VALVES - CAST STEEL

GATE VALVE GEOTHERMAL TRIM CAT 40~600AP33XGEXXXXXXX-XX CLASS 300 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket

Material Carbon Steel Carbon Steel Carbon Steel + HF Stainless Steel Ductile Iron Carbon Steel + HF Integral Ductile Iron or Bronze Carbon Steel Carbon Steel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Carbon Steel Stainless Steel Asbestos Free Spiral Wound

Specs. A216 Gr. WCB A216 Gr. WCB A216 Gr.WCB + Stellite #6 17-4PH A536 Gr. 65-45-12 A105 + Stellite #6 Stellite #6 A439 Gr. D2C or B62 A216 Gr. WCB A105 A276 Gr. 420 A105 A193 Gr. B7/B7M A194 Gr. 2H/2HM A193 Gr. B7 A194 Gr. 2H A108 Gr. 1020 Thrust Ball A307 Gr. B A307 Gr. B 304/AL Reinforced Graphite 316 Graphite filled

C

B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600/ISO 10434

Testing

API 598

DIMENSIONS

(MM)

Size (in)

1-1/2” 2” 2-1/2” 3”

4”

5”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

190

216

241

283

305

381

403

419

457

502

762

838

A. Face to Face RTJ

203

232

257

298

321

397

419

435

473

518

788

854

A. End to End BW

190

216

241

283

305

381

403

419

457

502

762

838

B. Valve Open

365

429

457

527

619

800

829 1025 1213 1473 1289 1784

C. Hand Wheel Dia

229

229

229

254

305

350

406

457

508

559

559

Weight (Kg) RF/RTJ

20

24

44

50

74

106

137

217

337

580

715 1050

Weight (Kg) BW

16

20

35

37

54

100

110

174

285

495

615

DIMENSIONS

32

559 940

(MM)

Size (in)

18”

20”

24”

A. Face to Face RF

914

991

1143

A. Face to Face RTJ

930

1010 1165

A. End to End BW

914

991

B. Valve Open

1965 2194 2578

1143

C. Hand Wheel Dia

610

Weight (Kg) RF/RTJ

1235 1655 2320

Weight (Kg) BW

1090 1500 2100

660

A

660

AU S T R A L I A N P I P E L I N E VA LV E

A (BW)


GATE VALVES - CAST STEEL

GATE VALVE GEOTHERMAL TRIM CAT 40~600AP76-XGEXXXXXXX-XX CLASS 600 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Seat Ring Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket

Material Specs. Carbon Steel A216 Gr. WCB Carbon Steel A216 Gr. WCB Carbon Steel A216 - WCB + Stellite #6 Stainless Steel 17-4PH Ductile Iron A536 Gr. 65-45-12 Carbon Steel A105 + Stellite #6 Integral Stellite #6 Ductile Iron or Bronze A439 Gr. D2C or B62 Carbon Steel A216 Gr. WCB Carbon Steel A105 Stainless Steel A276 Gr. 420 Carbon Steel A105 Alloy Steel A193 Gr. B7/B7M Alloy Steel A194 Gr. 2H/2HM Alloy Steel A193 Gr. B7 Alloy Steel A194 Gr. 2H Alloy Steel A108 Gr. 1020 Thrust Ball Carbon Steel A307 Gr. B Carbon Steel A307 Gr. B Stainless Steel 304/AL Asbestos Free Reinforced Graphite Metal Ring Joint or Spiral Wound SS Graphite filled.

C

B

.

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600

Testing

API 598

A

DIMENSIONS

(MM)

Size (in)

1-1/2”

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

A. Face to Face RF

241

292

330

356

432

559

660

787

838

889

16” 991

A. Face to Face RTJ

241

390

333

359

435

562

664

790

841

892

994

A. End to End BW

241

292

330

356

432

559

660

787

838

889

991

1667 1832

B. Valve Open

362

387

457

514

638

838

1029

1270

1486

C. Hand Wheel Dia

229

229

254

305

406

508

559

559

610

660

Weight (Kg) RF

35

48

60

85

135

325

515

840

1100

1360 1910

Weight (Kg) BW

22

38

45

70

105

265

380

700

925

1240 1580

DIMENSIONS

660

(MM)

Size (in)

18”

20”

24”

A. Face to Face RF

1092

1194

1397 1400

A. Face to Face RTJ

1095

1197

A. End to End BW

1092

1194

1397

B. Valve Open

2013

2331

2610

C. Hand Wheel Dia

813

813

813

Weight (Kg) RF

2335

2750

4450

Weight (Kg) BW

1900

2150

3660

A (BW)

For 5” and 26” to 36” dimensions see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E

33


GLOBE VALVES - CAST STEEL

GLOBE VALVE CAT 50~400AP143XXXXXXXXXX-XX CLASS 150 C

FULL PORT DESIGN Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat

Stainless Steel

A182 Gr. F6a/CR13-Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a A105

Gland Flange

Carbon Steel

Gland Ring

Stainless Steel

A182 Gr. F6a/A276 Gr.410

Disc Gland

Stainless Steel

A217 Gr. CA-15/A276 Gr.410

Yoke Bush

Stainless Steel or Bronze

A439 Gr. D2C or B62

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr.B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A192 Gr. 8/A105

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Spiral Wound

304/316 Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623*

Testing

API 598

*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

203

216

241

292

406

495

622

698.5

787

914

A. End to End BW

203

216

241

292

406

495

622

698.5

787

914

B. Valve Open

330

365

413

463

536

616

746

832

1375

1569

C. Hand Wheel Dia

203

229

254

305

356

406

559

559

600

600

Weight (Kg) RF

20

26

35

65

113

190

238

410

560

890

Weight (Kg) BW

18

22

28

55

93

170

215

370

500

795

For RTJ dimensions and 5” dimensions, see overview brochure. For 1/2” to 1 1/2” see page 59 and overview brochure. For CF8/CF8M Globe 150Lb see page 59.

34

AU S T R A L I A N P I P E L I N E VA LV E

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

A (BW)


GLOBE VALVES - CAST STEEL

GLOBE VALVE CAT 50~400AP151XXXXXXXXXX-XX CLASS 300 C

FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a A536 Gr. 65-45-12

Hand Wheel

Ductile Iron

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a/A276 Gr.410

Disc Gland

Stainless Steel

A217 Gr. CA-15/A276 Gr.410

Yoke Bush

Stainless Steel or Bronze

A439 Gr. D2C or B62

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr.B7/2HM

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Spiral Wound

304/316 Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623*

Testing

API 598

*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

267

292

317

356

444

559

622

711

838

863

A. End to End BW

267

292

317

356

444

559

622

711

838

863

B. Valve Open

356

400

448

537

625

800

990

1170

1380

1480

C. Hand Wheel Dia

205

229

254

305

406

559

559

559

700

-

Weight (Kg) RF

30

37

60

90

176

333

340

550

765

1100

Weight (Kg) BW

25

30

52

75

150

295

310

510

-

-

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

For RTJ dimensions 2” - 16” and 5” RF/RTJ dimensions, see overview brochure. For 1/2” to 1-1/2” see page 59 and overview brochure. For CF8/CF8M Globe 300# see page 59.

A (BW)

Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

AU S T R A L I A N P I P E L I N E VA LV E

43 35


GLOBE VALVES - CAST STEEL

GLOBE VALVE CAT 50~400AP171XXXXXXXXXX-XX CLASS 600 C FULL PORT DESIGN Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623*

Testing

API 598

*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS Size (in)

(MM) 2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

292

330

356

432

559

660

787

838

889

991

A. Face to Face RTJ

295

333

359

435

562

663

790

841

892

994

A. End to End BW

292

330

356

432

559

660

787

838

892

994

B. Valve Open

425

438

546

663

889

997

865

1101

1426

1431

C. Hand Wheel Dia

254

305

356

457

559

660

610

660

-

-

Weight (Kg) RF

39

56

68

121

280

450

720

950

1750

2260

Weight (Kg) BW

35

44

59

97

230

380

580

830

-

-

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

For 1/2” to 1-1/2” see overview brochure. A (BW)

Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

36

AU S T R A L I A N P I P E L I N E VA LV E

43


GLOBE VALVES - CAST STEEL

GLOBE VALVE CAT 50~400AP183XXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN

C

Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

B

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623*

Testing

API 598

*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF/BW

368

419

381

457

610

737

838

965

1029

1130

A. Face to Face RTJ

371

422

384

460

613

740

841

968

1038

1140

A. Short Pattern End to End BW

216

254

305

256

508

660

-

-

-

-

B. Valve Open

597

648

724

832

1019

1181

1540

1840

2135

2380

C. Hand Wheel Dia

406

457

457

559

750

750

750

-

-

-

Weight (Kg) Short Pattern BW

60

85

80

130

229

1110

-

-

-

-

Weight (Kg) Long Pattern BW

73

110

95

150

310

1225

1345

1900

2130

2860

Weight (Kg) Long Pattern RF

98

130

110

180

440

1346

1400

2220

2650

3300

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

Note:- 900LB 2” & 2-1/2” are the same as 1500LB 2” & 2-1/2” Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.

A (BW)

Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

AU S T R A L I A N P I P E L I N E VA LV E

43 37


GLOBE VALVES - CAST STEEL

GLOBE VALVE CAT 50~300AP189XXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN

C

Description

Material

Specs. A216 Gr. WCB

Body

Carbon Steel

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Carbon Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

B

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt

Alloy Steel

A193 Gr. B7

Gland Nut

Alloy Steel

A194 Gr. 2H

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Metal Joint or Spiral Wound SS Graphite filled

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623*

Testing

API 598

*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS Size (in)

(MM) 2”

2-1/2”

3”

4”

6”

8”

10”

12”

A. Face to Face RF/BW

368

419

470

546

705

832

991

1130

A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Open

371

422

473

549

708

835

1000

1146

216

254

305

406

559

711

597

648

724

816

1019

1181

1610

1950

C. Hand Wheel Dia

406

457

559

610

813

-

-

-

Weight (Kg) Short Pattern BW

60

85

120

220

490

1150

Weight (Kg) Long Pattern BW

98

130

170

255

590

1290

1700

2600

Weight (Kg) Long Pattern RF

73

110

140

230

540

1190

1480

2300

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.

A (BW)

Torque Arm Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

38

AU S T R A L I A N P I P E L I N E VA LV E

43


GLOBE VALVES - CAST STEEL

GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~400AP183PXXXXXXXXX-XX CLASS 900 FULL PORT DESIGN

C

Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB A216 Gr. WCB+410SS/CR13/Stellite

Disc / Facing

Stainless Steel

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13

Hand Wheel

Ductile Iron

A536 Gr. 65-45-12

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

Gasket

Soft Metal Ring/SS

CAD Plated

Torque Arm

Carbon Steel

Assembly

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623* & MSS-SP144

Testing API 598 *Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF/BW

368

419

381

457

610

737

838

965

1029

1130

A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Open

371

422

384

460

613

740

841

968

1038

1140

216

254

305

356

508

660

-

-

-

-

597

648

724

832

1019

1181

1540

1840

2135

2380

C. Hand Wheel Dia

406

457

559

610

813

813

-

-

-

-

Weight (Kg) Short Pattern BW

60

75

80

120

270

1100

-

-

-

-

Weight (Kg) Long Pattern BW

70

120

90

150

320

1225

1325

1900

2130

2860

Weight (Kg) Long Pattern RF

90

140

100

170

480

1346

1400

2200

2650

3300

Note 900LB 50NB~65NB (2” & 2-1/2”) are the same as 1500LB 50NB~65NB (2” & 2-1/2”) Parabolic disc for low torque For 15NB~40NB (1/2” to 1-1/2”) dimensions see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

A (BW)

43 39


GLOBE VALVES - CAST STEEL

GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~300AP189PXXXXXXXXX-XX CLASS 1500 FULL PORT DESIGN

C

Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13 A536 Gr. 65-45-12

Hand Wheel

Ductile Iron

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

B

A

Gasket

Soft Metal Ring/SS

CAD Plated

Torque Arm

Carbon Steel

Assembly

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623* & MSS-SP144

Testing API 598 *Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

A. Face to Face RF/BW

368

419

470

546

785

832

991

1130

A. Face to Face RTJ

371

422

473

549

708

835

1000

1146

A. Short Pattern End to End BW 216

254

305

406

559

711

-

-

B. Valve Open

597

648

724

832

1019

1181

1600

1950

C. Hand Wheel Dia

406

457

559

610

813

813

-

-

Weight (Kg) Short Pattern BW

60

64

80

105

229

411

-

-

Weight (Kg) Long Pattern BW

73

100

140

220

440

1190

1480

2300

Weight (Kg) Long Pattern RF

98

130

170

255

590

1290

1700

2600

Note 900LB 2” & 2-1/2” are the same as 1500LB 2” & 2-1/2” Parabolic disc for low torque For 1/2” to 1-1/2” dimensions see overview brochure.

40

AU S T R A L I A N P I P E L I N E VA LV E

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

A (BW)

43


GLOBE VALVES - CAST STEEL

GLOBE VALVE (PRESSURE SEAL BONNET) CAT 50~300AP125PXXXXXXXXX-XX CLASS 2500 FULL PORT DESIGN

C

Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Bonnet

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Stem

Stainless Steel

A276 Gr.410 or A182 Gr. F6a/CR13 A536 Gr. 65-45-12

Hand Wheel

Ductile Iron

Seat

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Back Seat Ring

Stainless Steel

A276 Gr.410 or A182 Gr. F6a

Gland Flange

Carbon Steel

A105

Gland Ring

Stainless Steel

A182 Gr. F6a

Disc Gland

Stainless Steel

A217 Gr. CA-15

Yoke Bush

Ductile Iron or Bronze

A439 Gr. D2C or B62

Gland Bolt

Alloy Steel

A193 Gr. B7/B7M

Gland Nut

Alloy Steel

A194 Gr. 2H/2HM

Gland Bolt Pin

Alloy Steel

A108 Gr. 1020

Wheel Nut

Stainless Steel

A194 Gr. 8/A105

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Name Plate

Stainless Steel

304/AL

Packing

Asbestos Free

Reinforced Graphite

B

A

Gasket

Soft Metal Ring/SS

CAD Plated

Torque Arm

Carbon Steel

Assembly

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34 / API 623* & MSS-SP144

Testing

API 598

*Wall thickness, stuffing box smoothness and stem smoothness conforms to API 623 and API 600 (API 623 does not cover pressure seal design)

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

A. Face to Face BW/RF

451

508

578

673

914

1022

1270

1422

A. Face to Face RTJ

454

541

584

683

927

1038

1292

1445

B. Valve Open

616

781

800

1300

1370

2160

2540

2692

C. Hand Wheel Dia

400

400

Weight (Kg) BW

74

116

147

368

973

2100

2500

3300

Weight (Kg) RF

105

163

221

525

1313

2520

3300

4200

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

Gear operator required

A (BW)

AU S T R A L I A N P I P E L I N E VA LV E

43 41


GLOBE VALVES - CAST STEEL

GLOBE VALVE Y PATTERN CAT 50~300AP143~171YXXXXXXXXX-XX CLASS 150~600 FULL PORT INCLINED BONNET DESIGN Description Body Seat Ring Disc Guide Sleeve* Stem Gasket Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Washer Pin Lantern Ring* Gland Gland Flange Bonnet Yoke Bush Handwheel† Wheel Nut Washer Grub Screw Stem Packing Bonnet Bushing Guide Ring* Body Seat Gasket* Drain Plug

Materials Carbon Steel Carbon Steel +Stellite Stainless Steel Carbon Steel Stainless Steel Spiral Wound Alloy Steel Alloy Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Stainless Steel Stainless Steel Carbon Steel Carbon Steel Stainless Steel Ductile Iron Carbon Steel Carbon Steel Alloy Steel Asbestos Free Stainless Steel Alloy Steel Spiral Wound Carbon Steel

Specs. ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A216 Gr. WCB ASTM A182 Gr. F6 316 Graphite Filled ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A193 Gr. B7 ASTM A194 Gr. 2H Carbon Steel ZP ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A216 Gr. WCB Gr. D2C or Bronze B62 A536/A197 ASTM A105 Carbon Steel ZP A29 1035 Braided graphite (Top & Bottom) ASTM A182 Gr. F6 Alloy Iron 316 Graphite Filled A105N

C

B

L1

*Optional SDNR Version (Stop Check)

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

150 CLASS - AP143Y A-A1 (RF-BW) B (Open) C Weight (kg)

inch inch mm inch mm inch mm RF BW

DIMENSIONS (MM & IN)

2” 8 203

2-1/2” 8-1/2 216

3” 9-1/2 241

4” 11-1/2 292

5” 14 356

6” 16 406

8” 19-1/2 495

10” 24-1/2 622

12” 27-1/2 698.5

8 200 22 19

10 250 31 25

10 250 37 26

12 300 58 50

15 390 103 95

16 400 111 101

18 450 179 159

20 500 240 215

20 500 410 370

300 CLASS - AP151Y A-A1 (RF-BW) B (Open) C Weight (kg)

inch inch mm inch mm inch mm RF BW

2” 10-1/2 267 15 381 8 200 28 22

DIMENSIONS (MM & IN) 2-1/2” 11-1/2 292 16 406 10 250 47 40

3” 12-1/2 318 17 432 12 300 54 43

4” 14 356 20 508 14 50 76 61

600 CLASS - AP171Y A-A1 (RF-BW) A (RTJ) B (Open) C Weight (kg)

inch inch mm inch mm inch mm inch mm RF / RTJ BW

A

ANSI B16.10 ANSI B16.5 API 600/BS 1873/B16.34 API 598

2” 11-1/2 292 11-5/8 295 15-3/4 400 10 250 51 42

5” 15-3/4 400 24-1/2 622 16.9 430 150 130

6” 17-1/2 444.5 26 660 18 450 162 136

8” 22 559 33 838 20 500 270 232

10” 24-1/2 622 38 965 20 500 340 280

12” 28 711 20 500 550 520

DIMENSIONS (MM & IN) 2-1/2” 13 330 13-1/8 333 17 432 12 300 62 51

3” 14 356 14-1/8 359 19-3/4 500 14 350 85 72

4” 17 432 17-1/8 435 21-1/2 546 16 400 143 120

5”

6” 22 559 22-1/8 562 27-1/2 699 22 550 340 284

8” 26 660 26-1/8 664 34-3/4 883 24 600 520 465

10” 31 787 31-1/8 791 41-1/2 1054 24 600 720 580

12” 33 838 33-1/8 841 26-7/8 680 950 830

*Guide only, refer to drawing as dimensions can vary.

42

AU S T R A L I A N P I P E L I N E VA LV E

A (BW)


GLOBE VALVES - CAST STEEL

GLOBE VALVE SCREW DOWN NON-RETURN CAT 50~400AP151D~125DXXXXXXXXX-XX CLASS 300~1500 www.australianpipelinevalve.com.au

No. 1 2 3

Part Body Seat Disc

4

Stem

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Gasket (Encapsulated) Bonnet Stud Nut Back Seat Packing Packing Gland Gland Flange Yoke Pin Eyebolt Nut Stud Gear Operator Stem Nut Torque Arm Screw Name Plate Rivet

Materials ASTM A216 WCB ST#6 ASTM A216 WCB+13CR ASTM A182 F6A SS316+Graphite Spiral Wound ASTM A216 WCB ASTM A193 B7 ASTM A194 2H ASTM A276 410 Braided Graphite Flexible Graphite ASTM A276 410 ASTM A216 WCB AISI 1035 ASTM A193 B7 ASTM A194 2H ASTM A193 B7 Assembly Aluminium Bronze AISI 1035 AISI 1045 316 SS 316 SS

C

18 19

17 14 15 16

20

13

21

12

B

10 11 9 7

8

22

6

23

5

FLO Standards Face to Face/End to End Flange Dimensions Basic Design Testing

ANSI B16.10 ANSI B16.5 API 600/BS 1873/B16.34/API 623 API 598

300 CLASS - AP151D A-A (RF-BW) 1

B (Open) C Weight (kg)

inch inch mm inch mm inch mm RF BW

2” 10-1/2 267 15 381 8 200 28 22

3” 12-1/2 318 17 432 12 300 54 43

4” 14 356 20 508 14 50 76 61

5” 15-3/4 400 24-1/2 622 16.9 430 150 130

A-A1 (RF-BW) A (RTJ) B (Open) C Weight (kg)

2” 11-1/2 292 11-5/8 295 15-3/4 400 10 250 51 42

3” 14 356 14-1/8 359 19-3/4 500 14 350 85 72

4” 17 432 17-1/8 435 21-1/2 546 16 400 143 120

A-A1 (RF-BW) A (RTJ) A (Short Pattern End to End BW) B (Open) C Weight (kg)

Long Pattern RF Short Pattern BW Long Pattern BW

8” 22 559 33 838 20 500 270 232

10” 24-1/2 622 36.6 930 18.9 480 460 295

3

4

API 623 Design Guided Stem

12” 28 711 20 500 550 520

DIMENSIONS DIMENSIONS (MM & IN) (MM) & WEIGHT (KG)

2-1/2” 13 330 13-1/8 333 17 432 12 300 62 51

900 CLASS - AP183D inch inch mm inch mm inch mm inch mm inch mm

6” 17-1/2 444.5 26 660 18 450 162 136

2

A

DIMENSIONS (MM & IN)

2-1/2” 11-1/2 292 16 406 10 250 47 40

600 CLASS - AP171D inch inch mm inch mm inch mm inch mm RF / RTJ BW

1

5”

6” 22 559 22-1/8 562 27-1/2 699 22 550 340 284

8” 26 660 26-1/8 664 34-3/4 883 24 600 520 465

L

10”

622 254 445 387.4 324 46.1 16-ø29 860 93

250

d

D

D1

D2

C

n-d

DIMENSIONS (MM & IN)

2” 14-1/2 368 14-1/2 371 8-1/2 216 23-1/2 597 16 406 90

2-1/2” 16-1/2 419 16-1/2 422 10 254 25-1/2 648 18 457 140

3” 15 381 15 384 12 305 28-1/2 724 22 559 100

4” 18-1/2 475 18 460 14 356 32-1/2 832 24 610 170

6” 24 610 24 613 20 508 40 1019 32 813 480

8” 29 737 29 740 26 660 46-1/2 1181 32 813 1346

60

75

80

120

270

1100

70

120

90

150

320

1225

H

Inch DN

10” 12” 31 33 787 838 31-1/8 33-1/8 791 841 41-1/2 1054 24 26-7/8 Dimensions in millimeters 600 680 720 950 580 830

10” 33 838 33 841

12” 38 965 38 968

14” 40-1/2 1029 41 1038

16” 44-1/2 1130 45 1140

60-1/2 1540

72-1/2 1840

84 2135

93-1/2 2380

1400

2200

2650

3300

1325

1900

2130

2860

A (BW)

*Guide only, refer to drawing as dimensions can vary.

AU S T R A L I A N P I P E L I N E VA LV E

43 43

H


CHECK VALVES - CAST STEEL

SWING CHECK VALVE CAT XXXAP147XXXX-XX CLASS 150 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+CR13/410SS/Stellite

Hinge

Carbon Steel

A276 Gr. 410 or A182 Gr. F6a/CR13

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A105 + CR13/410SS/Stellite

Plug

Carbon Steel

A108 Gr. 1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Stainless Steel

A563 Gr. B

Washer

Stainless Steel

A276 Gr. 410

Eye Bolt

Carbon Steel

A105

Name Plate

Stainless Steel

304 AL

Gasket

Spiral Wound

304/316 Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D**

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS Size (in)

A (BW)

(MM) 4”

6”

8”

10”

12”

14”

16”

A. Face to Face RF

2” 2-1/2” 3” 1-1/2” 165 203 216 237

292

356

495

622

698

787

864

A. End to End BW

165

203

216

237

292

356

495

622

698

787

864

B. Height

114

140

140

156

184

292

353

371

416

489

521

Weight (Kg) RF

11

15

23

33

44

78

137

207

279

428

555

Weight (Kg) BW

8.5

12

16

24

34

63

122

175

229

368

483 B

DIMENSIONS

(MM)

Size (in)

18”

20”

24”

A. Face to Face RF

978

978

1295 1448 1524

28”

A. End to End BW

978

978

1295 1448 1524

B. Height

559

590

702

Weight (Kg) RF

775

835

1300 1450 1620

Weight (Kg) BW

685

720

1150 1300 1450

710

30”

870

For RTJ dimensions see overview brochure. For 5” dimensions see page 60 and overview brochure. For 1/2” to 1” dimensions see page 60 and overview brochure.. For CF8/CF8M 150Lb see page 60.

44

AU S T R A L I A N P I P E L I N E VA LV E

A

API 6D Version

43


CHECK VALVES - CAST STEEL

SWING CHECK VALVE CAT XXXAP159XXXX-XX CLASS 300 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+CR13/410SS/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A105 + CR13/410SS/Stellite

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 410

Eye Bolt

Carbon Steel B

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Spiral Wound

304/316 Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D**

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS Size (in)

A (BW)

(MM) 2” 2-1/2” 3” 1-1/2” 241 267 292 317

4”

6”

8”

10”

12”

14”

A. Face to Face RF

356

444

533

622

711

838

16” 864

A. End to End BW

241

267

292

317

356

444

533

622

711

838

864

B. Height

140

149

165

184

209

305

350

353

422

479

521

Weight (Kg) RF

12

21

24

39

60

120

219

345

460

700

774

Weight (Kg) BW

10

15

17

30

50

92

180

255

360

490

640

DIMENSIONS

B

(MM)

Size (in)

18”

20”

A. Face to Face RF

978

1016 1346 1499 1595

24”

28”

30”

A. End to End BW

978

1016 1346 1499 1595

B. Height

714

746

Weight (Kg) RF

1000 1273 1650 1725 1819

Weight (Kg) BW

850

780

790

820

1100 1400 1570 1700

For RTJ dimensions see overview brochure. For 5” dimensions see page 60 and overview brochure. For 1/2” to 1” dimensions see page 60 and overview brochure. For CF8/CF8M 300Lb see page 60.

AU S T R A L I A N P I P E L I N E VA LV E

A

API 6D Version

43 45


CHECK VALVES - CAST STEEL

SWING CHECK VALVE CAT XXXAP175XXXX-XX CLASS 600 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+CR13/410SS/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

B

Seat / Facing

Stainless Steel

A105 + CR13/410SS/Stellite

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 410

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D**

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

A (BW)

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF

292

330

356

432

559

660

787

838

889

991

1092

A. Face to Face RTJ

295

333

359

435

562

664

791

841

8912

994

1095

A. End to End BW

292

330

356

432

559

660

787

838

991

991

1092

B. Height

159

184

197

292

352

397

492

556

737

650

771

Weight (Kg) RF

28

38

55

87

207

354

580

790

892

1200 1600

Weight (Kg) BW

20

30

42

65

155

280

490

670

750

1020 1350

DIMENSIONS

B

(MM)

Size (in)

20”

A. Face to Face RF

1194 1397

24”

A. Face to Face RTJ

1200 1407

A. End to End BW

1194 1397

B. Height

800

Weight (Kg) RF

2420 3150

Weight (Kg) BW

2050 2720

900

API 6D Version A

46

AU S T R A L I A N P I P E L I N E VA LV E

43


CHECK VALVES - CAST STEEL

SWING CHECK VALVE CAT XXXAP187XXXX-XX CLASS 900 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+CR13/410SS/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A105 + CR13/410SS/Stellite

Plug

Carbon Steel

A108 Gr.1045

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 410

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D**

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

A (BW)

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW-LP

368

419

381

457

610

737

838

965

1029

1130

1219

A. Face to Face RTJ

371

422

384

460

613

740

841

968

1038

1140

1232

A. Face to Face Short Pattern BW 216

254

305

356

508

660

757

914

991

1092

-

B. Height

340

371

302

333

413

495

571

535

686

757

819

Weight (Kg) Short Pattern BW

50

56

50

100

240

380

600

840

1040

1410

-

Weight (Kg) Long Pattern BW

54

60

70

110

265

498

810

1228

2009

2563

3300

Weight (Kg) Long Pattern RF

74

80

100

194

372

637

1065

1550

1582

2400

2800

DIMENSIONS

B

(MM)

Size (in)

20”

A. Face to Face RF/BW

1321

A. Face to Face RTJ

1334

B. Height

867

Weight (Kg) Long Pattern BW

3100

Weight (Kg) Long Pattern RF

3500

API 6D Version A

AU S T R A L I A N P I P E L I N E VA LV E

43 47


CHECK VALVES - CAST STEEL

SWING CHECK VALVE CAT XXXAP199XXXX-XX CLASS 1500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+CR13/410SS/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A105 + CR13/410SS/Stellite

Plug

Carbon Steel

A108 Gr.1045

Bonnet Bolt

Alloy Steel

A193 Gr. B7/B7M

Bonnet Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Metal Ring Joint or Spiral Wound SS Graphite filled

B

A

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D**

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

470

546

705

832

991

1130

1257

1384

1537

A. Face to Face RTJ

371

422

473

549

711

841

1000

1146

1276

1407

1559

A. Short Pattern End to End BW 216

254

305

406

559

711

867

991

1067

1194

-

B. Height

260

271

302

333

413

495

571

635

686

756

819

Weight (Kg) Short Pattern BW

58

78

89

180

400

610

990

1900

2000

3000

4200

Weight (Kg) Long Pattern RF

73

111

127

286

617

953

1460

2390

Weight (Kg) Long Pattern BW

69

87

95

185

490

815

1273

2070

DIMENSIONS

­­­

B

(MM)

Size (in)

20”

A. Face to Face RF/BW

1664

A. Face to Face RTJ

1686

A. Short Pattern End to End BW

A (BW)

-

B. Height

2600

Weight (Kg) Short Pattern BW

4809

API 6D Version A

48

AU S T R A L I A N P I P E L I N E VA LV E

43


CHECK VALVES - CAST STEEL

SWING CHECK VALVE C/W LEVER CAT XXXAP147/159XXXL-XX CLASS 150/300 FULL PORT DESIGN Description

Material

Body

ASTM A216 WCB

Disc

ASTM A216 WCB+13CR

Nut

ASTM A194 2H

Split Pin

AISI 304 AISI 304

Disc Arm

ASTM A216 WCB

Seat

ASTM A105+CR13

H

Washer

Shaft

ASTM A276 410

Key

AISI 1045

Gasket

SS316+Graphite

Bonnet

ASTM A216 WCB

Bolt

ASTM A193 B7

Nut

ASTM A194 B8

Lifting Eye

Steel

Washer

SS420

Packing

Flexible Graphite

Gland Flange

ASTM A105

Bolt

ASTM A193 B7

Lever

AISI 1025

Washer

SS410

Nut

ASTM A194 2H

Locking Device Bolt

AISI 1020

Lock Plate

AISI 1020

L

OPTIONS • • • •

Locking Lever Low head loss & minimum pressure loss can be achieved. Counterweight - Dashpot Hydraulic Dampened

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594/API 6D

Testing

API 598

Open Lock

DIMENSIONS 150 CLASS AP147L

(MM)

Size (in)

1-1/2” 2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

L. Face to Face RF

165

203

216

237

292

356

495

622

698

787

864

L. End to End BW

165

203

216

237

292

356

495

622

698

787

864

H. Height

114

140

140

156

184

292

353

371

416

489

521

Weight (Kg) RF

11

15

23

33

44

78

137

207

279

428

555

Weight (Kg) BW

8.5

12

16

24

34

63

122

175

229

368

483

4”

6”

8”

10”

12”

14”

DIMENSIONS 300 CLASS AP159L Size (in)

1-1/2” 2”

2-1/2”

3”

(MM) 16”

L. Face to Face RF

241

267

292

317

356

444

533

622

711

838

864

L. End to End BW

241

267

292

317

356

444

533

622

711

838

864

H. Height

140

149

165

184

209

305

350

353

422

479

521

Weight (Kg) RF

12

21

24

39

60

120

202

290

460

700

774

Weight (Kg) BW

10

15

17

30

50

92

170

245

360

490

640

AU S T R A L I A N P I P E L I N E VA LV E

L (BW)

43 49


CHECK VALVES - CAST STEEL

SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP187XXX-XP CLASS 900 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A182 Gr. F6a/A105 + Stellite

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Soft Metal Ring

CAD Plated / + Graphite

B

Standards A

Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/API 594*/API 6D** & MSS-SP144

Testing

API 598

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

381

457

610

737

838

965

1029

1130

1219

A. Face to Face RTJ A. Short Pattern End to End BW B. Valve Height

371

422

384

460

613

740

841

968

1038

1140

1232

216

254

305

356

508

660

787

914

991

1092

-

260

271

302

333

413

495

571

535

686

757

819

Weight (Kg) Short Pattern BW

50

56

50

100

240

380

560

840

1040

1410

2050

Weight (Kg) Long Pattern BW

59

77

80

120

254

404

600

980

1140

1410

1950

Weight (Kg) Long Pattern RF

75

106

82

159

299

550

866

1300

1400

1800

2400

DIMENSIONS Size (in)

20”

A. Face to Face RF/BW

1321

A. Short Pattern End to End BW

50

(MM) A (BW)

-

B. Valve Height

867

Weight (Kg) BW

3103

Weight (Kg) Long Pattern RF

3500

AU S T R A L I A N P I P E L I N E VA LV E

43


CHECK VALVES - CAST STEEL

SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP199XXX-XP CLASS 1500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A182 Gr. F6a/A105 + Stellite

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Soft Metal Ring

CAD Plated / + Graphite

B

Standards A

Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

API 594*/ASME B16.34/API 6D* & MSS-SP144

Testing

API 598/API 6D

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

(MM)

Size (in)

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

A. Face to Face RF/BW

368

419

470

546

705

832

991

1130

1257

1384

1537

A. Face to Face RTJ

1559

371

422

473

549

711

841

1000

1146

1276

1407

A. Short Pattern End to End BW 216

254

305

406

559

711

867

991

1067

1194

-

B. Height

260

271

302

333

413

495

571

635

686

756

819

Weight (Kg) Short Pattern BW

58

76

89

180

400

650

1090

1850

2000

3000

4200

Weight (Kg) Long Pattern BW

69

87

110

185

490

815

1473

2070

Weight (Kg) Long Pattern RF

82

112

140

234

582

915

1683

2390

DIMENSIONS

(MM)

Size (in)

20”

A. Face to Face RF/BW

1664

A. Face to Face RTJ

1686

A. Short Pattern End to End BW

A (BW)

-

B. Height

2600

Weight (Kg) Short Pattern RF

4809

AU S T R A L I A N P I P E L I N E VA LV E

51


CHECK VALVES - CAST STEEL

SWING CHECK VALVE (PRESSURE SEAL BONNET) CAT XXXAP225XXX-XP CLASS 2500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc / Facing

Stainless Steel

A216 Gr. WCB+410SS/CR13/Stellite

Hinge

Carbon Steel

A216 Gr WCB

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat / Facing

Stainless Steel

A182 Gr. F6a/A105 + Stellite

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Disc Nut

Carbon Steel

A563 Gr. B

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Gasket

Soft Metal Ring

CAD Plated / + Graphite

B

Standards A

Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

API 594*/ASME B16.34/API 6D* & MSS-SP144

Testing

API 598/API 6D

*Full API 594 compliance where stated. **API 6D also available, refer to drawing.

DIMENSIONS

(MM)

Size (in)

2” 2-1/2” 3”

4”

6”

8”

10”

A. End to End BW

279

330

368

457

610

762

914 1041 1118 1245 1397 1524 1650

12”

14”

16”

18”

20”

A. Face to Face RTJ

454

514

584

683

927 1038 1292 1445

-

-

-

-

24”

-

B. Height

268

292

412

431

475

572

695

832

933

992 1083 1285

Weight (Kg) RTJ

81

120

182

253

486

829 1580 2318

-

-

-

Weight (Kg) BW

41

71

108

139

194

392

621

-

-

725 1123 1534 1805 1942 2142 2483

A (BW)

52

AU S T R A L I A N P I P E L I N E VA LV E


CHECK VALVES - CAST STEEL

TILTING DISC CHECK VALVE (PRESSURE SEAL BONNET) CAT AP350~351XXX-XP CLASS 600~900 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc Facing

Stainless Steel

A182 Gr. F6a/CR13 or Stellite/HF

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat Ring

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Retainer

Stainless Steel

A240 304

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Bonnet Clamp

Steel

A29 1045

Gasket Spacer

Stainless Steel

A240 304

Gasket

Graphite/SS/Soft Metal

Graphite/316SS/Plated Iron B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600/ANSI B16.34/API 6D & MSS-SP144

Testing

API 598/API 6D

A

DIMENSIONS (MM) 600 CLASS (AP350-P) Size (in)

2” 2-1/2” 3”

4”

6”

8”

10”

12”

14”

16”

A. Face to Face BW

178

216

254

305

457

584

711

813

889

991 1092 1194 1397

18”

20”

24”

A1 Face to Face RF

292

330

356

432

559

660

787

838

889

991 1092 1194 1397

A2 Face to Face RTJ

295

333

359

435

562

664

791

841

892

994 1095 1200 1407

B. Height

195

200

208

248

310

380

450

580

660

780

Weight (Kg) RF/RTJ

25

36

41

67

199

370

502

677

875 1170 1535 1985 2845

Weight (Kg) BW

17

21

25

34

125

265

340

480

640

838

880

925

835 1105 1403 2050

A1 Flanged RF

DIMENSIONS (MM) 900 CLASS (AP351-P) Size (in)

2” 2-1/2” 3”

4”

6”

8”

10”

12”

14”

A. End to End BW

216

254

305

356

508

660

787

814

991 1092 1181 1283 1511

A1 Face to Face RF

368

419

381

457

610

737

838

965 1029 1130 1219 1321 1549

A2 Face to Face RTJ

371

422

384

460

612

740

841

968 1038 1140 1232 1333 1568

B. Height

205

220

230

258

325

385

455

545

645

16”

730

18”

795

20”

842

A2 Flanged RTJ

24”

895

Weight (Kg) RF/RTJ

41

56

56

106

245

469

581

980 1314 1627 1999 2355 3307

Weight (Kg) BW

20

31

30

65

160

325

375

695

985 1224 1430 1650 1942

AU S T R A L I A N P I P E L I N E VA LV E

53


CHECK VALVES - CAST STEEL

TILTING DISC CHECK VALVE (PRESSURE SEAL BONNET) CAT AP355~356XXX-XP CLASS 1500~2500 FULL PORT DESIGN Description

Material

Specs.

Body

Carbon Steel

A216 Gr. WCB

Cover

Carbon Steel

A216 Gr. WCB

Disc Facing

Stainless Steel

A182 Gr. F6a/CR13 or Stellite/HF

Hinge Pin

Stainless Steel

A182 Gr. F6a/CR13

Seat Ring

Stainless Steel

A182 Gr. F6a/CR13, Stellite/HF

Plug

Carbon Steel

A108 Gr.1045

Cover Bolt

Alloy Steel

A193 Gr. B7/B7M

Cover Nut

Alloy Steel

A194 Gr. 2H/2HM

Retainer

Stainless Steel

A240 304

Washer

Stainless Steel

A276 Type 304

Eye Bolt

Carbon Steel

A307 Gr. B

Name Plate

Stainless Steel

304/AL

Bonnet Clamp

Steel

A29 1045

Gasket Spacer

Stainless Steel

A240 304

Gasket

Graphite/SS/Soft Metal

Graphite/316SS/Plated Iron B

Standards Face to Face/End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

API 600/ANSI B16.34/API 6D & MSS-SP144

Testing

API 598/API 6D/ISO 5208

A

DIMENSIONS (MM) 1500 CLASS (AP355-P) Size (in)

2” 2-1/2” 3”

4”

6”

8”

10”

12”

A. Face to Face BW

216

254

305

406

559

711

864

991 1067 1194 1346 1473 1626

14”

16”

18”

20”

24”

A1 Face to Face RF

368

419

470

546

705

832

991 1130 1257 1384 1536 1664 1943

A2 Face to Face RTJ

371

422

473

549

711

841 1000 1146 1276 1406 1559 1686 1972

B. Height

205

220

278

320

345

394

510

616

810

Weight (Kg) RF/RTJ

41

56

87

121

231

326

481

687

962 1184 1364 1768 2217

Weight (Kg) BW

20

37

48

82

192

287

442

648

923 1145 1325 1729 2178

925

985 1078 1185

A1 Flanged RF

DIMENSIONS (MM) 2500 CLASS (AP356-P)

54

Size (in)

2” 2-1/2” 3”

4”

6”

8”

10”

A. Face to Face BW

279

330

368

457

610

762

914 1041 1118 1245 1397 1524 1650

12”

14”

A1 Face to Face RF

451

508

578

673

914 1022 1270 1422

-

16”

-

18”

20”

24”

-

-

-

-

-

A2 Face to Face RTJ

454

514

584

683

927 1038 1292 1445

-

-

-

B. Height

268

292

412

431

475

572

695

832

933

992 1083 1285

Weight (Kg) RF/RTJ

81

120

182

253

486

829 1580 2318

-

-

-

Weight (Kg) BW

41

71

108

139

194

392

621

-

-

725 1123 1534 1805 1942 2142 2483

AU S T R A L I A N P I P E L I N E VA LV E

A2 Flanged RTJ


CHECK VALVES - CAST STEEL

PISTON CHECK - LIFT TYPE CAT AP300~302XXXXX CLASS 150~600

B 6 7 5 4

Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS 2129 table D to H and AS 4087/EN/ISO PN10 to 100. Guide pin and cage and/or bonnet guide cage as required (refer to drawings) For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.

STANDARD MATERIAL SPECIFICATIONS

3 2

No.

1 A

Centre Guided Style

WORKING PRESSURE

ASTM Material

Part

WCB

LCB

WC6

CF8(M)

CF3(M)

1

Body

A216 WCB+ 13Cr

A352 LCB+ 13Cr

A217 WC6+STL

A351 CF8(M)+STL A351 CF3(M)+STL

2

Disc

A216 WCB+ 13Cr

A352 LCB+ 13Cr

A217 WC6+STL

A351 CF8(M)+STL A351 CF3(M)+STL

3

Cover Stud

A193 B7

A320 L7

A193 B16

A193 B8(M)

A193 B8(M)

4

Cover Nut

A194 2H

A194 4

A194 4

A194 8(M)

A194 8(M)

5

Gasket

6

Cover/Guide

A216 WCB

A352 LCB

A217 WC6

A351 CF8(M)

A351 CF3(M)

7

Spring*

Inconel X750

Inconel X750

Inconel X750

Inconel X750

Inconel X750

SS304+GRAPHITE/SS316+GRAPHITE

*Optional

AP300XU 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260°C) AP301XU 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260°C) For superheated steam consult pressure/temp chart AP302XU 600 CLASS 1440 PSI CWP (WOG) 1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications

STANDARDS COMPLIANCE Basic Design ASME B16.34/BS 1873 or API 6D Face to Face Dimension ASME B16.10 End to End Dimension ASME B16.10 Flanged Ends ASME 16.5 B.W. Ends ASME B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN10 to 100

Buttweld ends

OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG) VALVE SIZE (NPS)

CLASS 150 (Table D to F) (PN10~21)

CLASS 300 (Table F to H) (PN25~50)

CLASS 600 (PN50~100)

A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg)

inch mm inch mm inch mm RF BW inch mm inch mm RF BW inch mm inch mm RF BW

2 50 8 203 6-7/8 175 20 14 10-1/2 267 7-3/4 197 35 32 11-1/2 292 8-1/4 210 40 31

2-1/2 65 8-1/2 216 7 178 24 17 11-1/2 292 8 203 37 35 13 330 8-5/8 219 55 45

3 80 9-1/2 241 7-1/2 191 35 26 12-1/2 318 8-3/4 222 60 50 14 356 10-1/2 267 72 60

4 100 11-1/2 292 8-5/8 219 55 37 14 356 10-7/8 276 82 65 17 432 11-3/4 299 120 85

5 125 14 356 9-1/4 235 84 52 15-3/4 400 11-5/8 295 110 70 20 508 13-1/4 337 175 125

AU S T R A L I A N P I P E L I N E VA LV E

6 150 16 406 12-3/4 324 96 80 17-1/2 444 13-1/4 337 155 128 22 559 15 381 270 225

8 200 19-1/2 495 15-1/8 384 160 133 21 533 16-1/4 413 268 230 26 660 18-3/4 476 420 365

10 250 24-1/2 622 17-5/8 448 245 213 24-1/2 622 18-1/4 464 380 270 31 787 21-5/8 549 620 500

12 300 27-1/2 698.5 21-1/4 540 345 294 28 711 22-1/8 562 495 460 33 838 22-5/8 670 810 715

55


CHECK VALVES - CAST STEEL

API 6D FULL PORT PISTON CHECK VALVE CAT 50~600AP300~305XXQX-XX CLASS 150~2500

FULL PORT DESIGN - FLANGED ENDS (PRESSURE SEAL & BOLTED BONNET)

D

Specs. A216 Gr. WCB A216 Gr. WCB A182 Gr. F6a/CR13 or Stellite/HF X750 A182 Gr. F6a/CR13, Stellite/HF A108 Gr.1045 A193 Gr. B7/B7M A194 Gr. 2H/2HM A563 Gr. B A276 Type 304 A307 Gr. B 304/AL CAD Plated Ring/Spiral Wound

C

Material Carbon Steel Carbon Steel Stainless Steel Inconel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Ring/Spiral

E

Description Body Cover Disc Facing Spring Seat Ring Plug* Cover Bolt Cover Nut Disc Nut Washer Eye Bolt Name Plate Gasket

B A

Pressure Seal Bonnet

*Guided Cage

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

Inch 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” Inch 2” 3” 4” 6” 8” 10” 12”

56

Class 150 (AP300-Q) B C 101.5 55 120.5 70 146 100 203 120 247.5 150 311 180 249 220 393.5 260 457 275 349 320 489 375 489 375 647.5 432

D 180 218 260 385 501 571 648 745 810 955 1060 1060 1178

A 260.4 374.7 463.4 492.1 571.5 752.5 812.8 895.4 1000 -

Class 300 (AP301-Q) B C 130.2 60 187.35 95 231.7 125 246 140 285.75 180 376.25 210 406.4 250 497.7 275 500 330 -

D 190 246 295 410 521 619 664 775 845 -

A 279 375 463.4 527 610 784 854 940 1048 1168 1410 1524

Class 600 (AP302-Q) B C 139.5 75 287.5 95 231.7 125 263.5 155 305 195 392 230 427 265 470 300 524 350 584 365 705 375 762 440

D 192 252 295 415 527 626.5 688.5 792 880 1010 1161 1278

A 349 381 496 556 635 800 863.6 1029 1130 1219 1321 1549

Class 900 (AP303-Q) B C 174.5 75 190.5 110 248 140 278 165 317.5 205 400 230 431.8 295 514.5 305 565 350 609.5 400 660.5 430 774.5 520

D 192 280 350 430 555 655 735 836 945 1085 1230 1317

Class 2500 (AP305-Q) B C D 290.5 100 276 260.5 155 342 298.5 177.5 422 413 240 623 482.5 275 754 -

F 347 430 515 740 830 -

A 349 441.2 517.5 616 831.9 889 1058

Class 1500 (AP304-Q) B C D 174.5 85 245 220.6 125 294 258.75 150 370 308 195 508 425.95 235 596 444.5 297.5 704 529.5 285 833

F 315 362 435 615 700 825 942

A 381 521 597 826 965 -

AU S T R A L I A N P I P E L I N E VA LV E

C B A

Bolted Bonnet

D

2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24”

A 203 241 292 406 495 622 698 787 914 698 978 978 1295

C

Inch

E

DIMENSIONS (MM) (PRESSURE SEAL & BOLTED BONNET)

E

D

ANSI B16.10 ANSI B16.5 API 6D/ANSI B16.34 API 598

B A

Pressure Seal Bonnet


CHECK VALVES - CAST STEEL

API 6D FULL PORT PISTON CHECK VALVE CAT AP300~305XXQBW-XX CLASS 150~2500 FULL PORT DESIGN - BUTTWELD (PRESSURE SEAL & BOLTED BONNET)

D

Specs. A216 Gr. WCB A216 Gr. WCB A182 Gr. F6a/CR13 or Stellite/HF X750 A182 Gr. F6a/CR13, Stellite/HF A108 Gr.1045 A193 Gr. B7/B7M A194 Gr. 2H/2HM A563 Gr. B A276 Type 304 A307 Gr. B 304/AL CAD Plated Ring/Spiral Wound

C

Material Carbon Steel Carbon Steel Stainless Steel Inconel Stainless Steel Carbon Steel Alloy Steel Alloy Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Ring/Spiral

E

Description Body Cover Disc Facing Spring Seat Ring Plug* Cover Bolt Cover Nut Disc Nut Washer Eye Bolt Name Plate Gasket

B A

Pressure Seal Bonnet

*Guided Cage

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

D

ANSI B16.10 ANSI B16.5 API 6D/ANSI B16.34 API 598

DIMENSIONS (MM) (PRESSURE SEAL & BOLTED BONNET)

2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” Inch 2” 3” 4” 6” 8” 10” 12”

D 180 218 260 385 501 571 648 745 810 955 1060 1060 1178

A 260.4 374.7 463.4 492.1 571.5 752.5 812.8 895.4 1000 -

Class 300 (AP301-Q-BW) B C 130.2 60 187.35 95 231.7 125 246 140 285.75 180 376.25 210 406.4 250 497.7 275 500 330 -

A 279 375 463.4 527 610 784 854 940 1048 1168 1410 1524

Class 600 (AP302-Q-BW) B C 139.5 75 287.5 95 231.7 125 263.5 155 305 195 392 230 427 265 470 300 524 350 584 365 705 375 762 440

D 192 252 295 415 527 626.5 688.5 792 880 1010 1161 1278

A 349 381 496 556 635 800 863.6 1029 1130 1219 1321 1549

Class 900 (AP303-Q-BW) B C D 174.5 75 192 190.5 110 280 248 140 350 278 165 430 317.5 205 555 400 230 655 431.8 295 735 514.5 305 836 565 350 945 609.5 400 1085 660.5 430 1230 774.5 520 1317

Class 1500 (AP304-Q-BW) B C D 174.5 85 245 220.6 125 294 258.75 150 370 308 195 508 425.95 235 596 444.5 297.5 704 529.5 285 833

F 315 362 435 615 700 825 942

A 381 521 597 826 965 -

Class 2500 (AP305-Q-BW) B C D 290.5 100 276 260.5 155 342 298.5 177.5 422 413 240 623 482.5 275 754 -

A 349 441.2 517.5 616 831.9 889 1058

E

Class 150 (AP300-Q-BW) B C 101.5 55 120.5 70 146 100 203 120 247.5 150 311 180 249 220 393.5 260 457 275 349 320 489 375 489 375 647.5 432

C

D 190 246 295 410 521 619 664 775 845 -

B A

Bolted Bonnet

F

Inch

A 203 241 292 406 495 622 698 787 914 698 978 978 1295

C

2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24”

E

Inch

F 347 430 515 740 830 -

AU S T R A L I A N P I P E L I N E VA LV E

B A

Pressure Seal Bonnet

57


GATE VALVES - STAINLESS STEEL

STAINLESS STEEL GATE VALVE CAT XXXAP47XXXX-XX CLASS 150 FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Yoke Sleeve Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Bonnet Gasket Seat Back Seat

Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Malleable Iron Austenitic DI Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Bronze Stainless Steel Stainless Steel Asbestos Free PTFE or Graphite Stainless Steel (Integral) Stainless Steel (Integral)

Specs. A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A182 Gr. F304/F316 A197 A439 Gr. D2C or NR Bronze A351 Gr. CF8/CF8M A182 Gr. F304/F316 A351 Gr. CF8/CF8M A193 Gr. B8 A194 Gr. 8 A193 Gr. B8 A194 Gr. 8 A182 Gr. F304 Thrust Ball B62 Cr. Plating A193 Gr. B8 A240 Type 304 PTFE/Graphite Sheet or SS + SW Graphite/PTFE A351 Gr. CF8/CF8M or ST #6 A351 Gr. CF8/CF8M

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

C

B

ANSI B16.10 ANSI B16.5 ANSI B16.34, API 600/API 603 API 598

FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

150 CLASS

A

DIMENSIONS (MM)

Size (in)

1/2”

3/4”

1”

1-1/2”

2”

2-1/2”

3”

4”

6”

8”

10”

Size (mm)

15

20

25

40

50

65

80

100

150

200

250

A. Face to Face RF

108

117.5

127

165

178

190.5

203

229

267

292

330

A. End to End BW

114

117.5

127

165

216

241

282.5

305

403

419

457

B. Valve Open

178

200

210

250

300

356

406

583

660

813

991

C. Hand Wheel Dia

102

102

127

152

178

179

203

229

254

305

356

Weight (Kg) RF *

4.2

5.2

7.1

11.1

16.1

18.2

22.7

39.1

64.1

101.4 150.9

Size (in)

12”

14”

16”

18”

20”

24”

Size (mm)

300

350

400

450

500

600

A. Face to Face RF

356

381

406

432

457

508

A. End to End BW

502

571.5 609.6

660

711

813

B. Valve Open

1194 1346 1524 1651 1829 2184

C. Hand Wheel Dia

406

508

559

559

609.6

660

Weight (Kg) RF *

218.1 288.6

341

659

841

1105

*Weights are for API 603. For API 600 weights see Page 23. For Buttweld weights and RTJ dimensions see overview brochure.

58

AU S T R A L I A N P I P E L I N E VA LV E

43


GATE VALVES - STAINLESS STEEL

STAINLESS STEEL GATE VALVE CAT XXXAP33XXXX-XX CLASS 300 FULL PORT DESIGN Description Body Bonnet Disc Stem Hand Wheel Yoke Sleeve Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Bonnet Gasket Seat Back Seat

Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Malleable Iron Austenitic DI Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Bronze Stainless Steel Stainless Steel Asbestos Free PTFE or Graphite Stainless Steel (Integral) Stainless Steel (Integral)

Specs. A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A351 Gr. CF8/CF8M A182 Gr. F304/F316 A197 A439 Gr. D2C or NR Bronze A351 Gr. CF8/CF8M A182 Gr. F304/F316 A351 Gr. CF8/CF8M A193 Gr. B8 A194 Gr. 8 A193 Gr. B8 A194 Gr. 8 A182 Gr. F304 Thrust Ball B62 Cr. Plating A193 Gr. B8 A240 Type 304 PTFE/Graphite Sheet or SS + SW Graphite/PTFE A351 Gr. CF8/CF8M or ST #6 A351 Gr. CF8/CF8M

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

C

B

ANSI B16.10 ANSI B16.5 ANSI B16.34, API 600 or API 603 API 598

FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

300 CLASS

A

DIMENSIONS (MM)

Size (in)

1/2”

3/4”

1”

1-1/2”

2”

2-1/2”

3”

4”

6”

8”

10”

Size (mm)

15

20

25

40

50

65

80

100

150

200

250

A. Face to Face RF

140

152

165

190

216

241

282.5

305

403

419

457

A. End to End BW

140

152

165

190

216

241

282.5

305

403

419

457 1016

B. Valve Open

200

200

210

250

300

381

432

508

686

864

C. Hand Wheel Dia

100

100

140

203

203

203

229

254

356

406

457

Weight (Kg) RF *

6.1

7.9

9.7

15

19.5

30

40.9

60

111

184.5

284

Size (in)

10”

12”

14”

16”

18”

20”

24”

Size (mm)

250

300

350

400

450

500

600

A. Face to Face RF

457

502

762

838

914

991

1143

A. End to End BW

457

502

762

838

914

991

1143

B. Valve Open

1016

1219

1372

1549

1956

2184

2565

C. Hand Wheel Dia

457

508

559

559

609.6 609.6

762

Weight (Kg) RF *

284

409

614

773

1250

2614

1364

*Weights are for API 603. For API 600 weights see Page 24. For Buttweld weights and RTJ dimensions see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E

59


GLOBE VALVES - STAINLESS STEEL

STAINLESS STEEL GLOBE VALVE CAT XXXAP143PXXX-XX/XXXAP151PXXX-XX CLASS 150-300 FULL PORT DESIGN Description

C

Material

Specs.

Body

Stainless Steel

A351 Gr. CF8/CF8M

Bonnet

Stainless Steel

A351 Gr. CF8/CF8M

Disc

Stainless Steel

A351 Gr. CF8/CF8M

Stem

Stainless Steel

A182 Gr. F304/F316

Hand Wheel

Malleable Iron

A197

Gland Flange

Stainless Steel

A351 Gr. CF8/CF8M

Gland Ring

Stainless Steel

A182 Gr. F304/F316

Disc Gland

Stainless Steel

A351 Gr. CF8/CF8M

Yoke Bush

Austenitic DI

A439 Gr. D2C or NR Bronze

Bonnet Bolt

Stainless Steel

A193 Gr. B8

Bonnet Nut

Stainless Steel

A194 Gr. 8

Gland Bolt

Stainless Steel

A193 Gr. B8

Gland Nut

Stainless Steel

A194 Gr. 8

Gland Bolt Pin

Stainless Steel

A182 Gr. F304

Wheel Nut

Stainless Steel

A194 Gr. 8

Name Plate

Stainless Steel

A240 Type 304

Packing

Asbestos Free

PTFE or Graphite

B

Bonnet Gasket

PTFE or Graphite

Sheet or SS + SW Graphite/PTFE

Seat

Stainless Steel (Integral)

A351 Gr. CF8/CF8M or ST #6

Back Seat

Stainless Steel (Integral)

A351 Gr. CF8/CF8M­­­ A

Standards Face to Face/End to End Flange Dimensions Basic Design Testing

ASME B16.10 ASME B16.5 ASME B16.34/BS 1873/API 623* API 598

*API 623 where specified

FEATURES Investment cast to 300NB (12”) Self aligning gland flange Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

150 CLASS

DIMENSIONS (MM)

Size (in)

1/2”

3/4”

1”

1-1/2” 40

2”

2-1/2”

3”

Size (mm)

15

20

25

4”

6”

8”

10”

12”

50

65

80

100

150

200

250

300

A. Face to Face RF

108

117.5

A. End to End BW

114

117.5

127

165

178

190.5

203

229

267

292

330

356

127

165

216

241

282.5

305

403

419

457

B. Valve Open

178

502

200

210

250

300

356

406

583

660

813

991

1194

C. Hand Wheel Dia Weight (Kg) RF *

102

102

127

152

178

179

203

229

254

305

356

406

4.2

5.2

7.1

11.1

16.1

18.2

22.7

39.1

64.1 101.4 150.9 218.1

300 CLASS

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

DIMENSIONS (MM)

Size (in)

1/2”

3/4”

1”

2-1/2”

3”

4”

6”

8”

10”

12”

15

20

25

1-1/2” 40

2”

Size (mm)

50

65

80

100

150

200

250

300

A. Face to Face RF

140

152

165

190

216

241

282.5

305

403

419

457

502

A. End to End BW

140

152

165

190

216

241

282.5

305

403

419

457

502

B. Valve Open

200

200

210

250

300

381

432

508

686

864

1016 1219

C. Hand Wheel Dia

100

100

140

203

203

203

229

254

356

406

457

508

Weight (Kg) RF *

6.1

7.9

9.7

15

19.5

30

40.9

60

111

184.5

284

409

*Weights are for ANSI B16.34. For API 600 weights see Page 34-35. For 14” to 16” dimensions see overview brochure. For Buttweld weights and RTJ dimensions see overview brochure.

60

AU S T R A L I A N P I P E L I N E VA LV E

43


CHECK VALVES - STAINLESS STEEL

STAINLESS STEEL CHECK VALVE CAT XXXAP147PXXX-XX/XXXAP159PXXX-XX CLASS 150-300 FULL PORT DESIGN Parts Name

Materials

Body

ASTM A351 Gr. CF8/CF8M

Bonnet

ASTM A351 Gr. CF8/CF8M

Disc

ASTM A351 Gr. CF8/CF8M

Arm

ASTM A276 Gr. CF8/CF8M

Hinge Pin

ASTM A276 Gr. 304/316

Split Pin

AISI 304/316

Disc Nut

AISI 304/316

Disc Washer

AISI 304/316

Bonnet Bolt / Nut

ASTM A193 Gr. B7/A194 Gr. 8/B8M

Gasket

Teflon or Graphite or 316/GRP SPW

Plug

ASTM A276 Gr. 304/316

Plug Gasket

Teflon

Eye Bolt*

ASTM A193 B8

Seat (Integral) * Larger sizes only

B

ASTM A351 Gr. CF8/CF8M or ST #6

Standards Face to Face/End to End

ASME B16.10

Flange Dimensions

ASME B16.5

Basic Design

ASME B16.34/BS 1868/API 594*

Testing

API 598

*Where specified

FEATURES

A

Investment cast to 300NB (12”) Larger sizes fitted with thrust bearings Wall thickness ANSI B16.34

150 CLASS Size (in)

DIMENSIONS (MM) 1/2”

3/4”

1”

1-1/2”

2”

2-1/2”

3”

4”

5”

6”

8” 200

Size (mm)

15

20

1-1/4” 25 32

40

50

65

80

100

125

150

A. Face to Face

108

117

127

140

165

203

216

241

292

330

356

495

B. Centre Top

73

75

80

86

111

123

134

148

158

192

223

283

Weight (Kg) RF*

6

7

8

8

10

13

20

30

40

60

70

120

Size (in)

10”

12”

14”

Size (mm)

250

300

350

A. Face to Face

622

698

787

B. Centre Top

318

357

420

Weight (Kg) RF

190

260

400

1-1/4 ” & Smaller

300 CLASS

DIMENSIONS (MM)

Size (in)

1/2”

3/4”

1”

Size (mm)

15

20

25

1-1/4” 32

1-1/2”

2”

2-1/2”

3”

4”

5”

6”

8”

40

50

65

80

100

125

150

200

A. Face to Face

152

178

203

229

241

267

292

318

356

400

444

533

B. Centre Top

76

78

83

89

16

129

143

164

177

217

249

312

Weight (Kg) RF

7

8

10

10

11

18

21

35

50

70

100

200

Size (in)

10”

12”

14”

Size (mm)

250

300

350

A. Face to Face

622

711

838

B. Centre Top

359

394

474

Weight (Kg) RF

296

430

660

*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. AU S T R A L I A N For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

P I P E L I N E VA LV E

43 61


CRYOGENIC VALVES - STAINLESS STEEL

CRYOGENIC VALVES

General Design & Wall Thickness Cast Gate Valves - ASME B16.34 Cast Globe Valves - ASME B16.34 Inspection & Test BS 6364 Long Life Seating Surface Stellite 6 faced both seat and wedge/disc to prevent seizing and galling. End Flange Dimensions ASME B16.5 Butt Weld End Dimensions ASME B16.25 End to End Dimensions Flanged - ASME B16.10 Butt Weld - ASME B16.10

62

Extended Bonnet Bolted or integral vapour space extended bonnet of suffi­cient length to keep stem packing out of the cold zone and free of ice formation. Austenitic Stainless Steel Forgings or Castings Tough at cryogenic temperatures and can be classed as a ‘cryogenic steel’ with good impact strength and corrosion resistance. Shell and Trim Parts are all austenitic stainless steel and sub-zero treated in LN. Insulation Collar / Drip Plate A ‘welded’ insulation collar/drip plate or a ‘clamped on’ insulation collar/drip plate can be provided on request.

AU S T R A L I A N P I P E L I N E VA LV E


CRYOGENIC GATE VALVES - STAINLESS STEEL

CRYOGENIC FLEXIBLE WEDGE GATE VALVE

ISO 10497-1 & API 607-7th Firesafe Certified

API 622 & ISO 15848-1 Fugitive Emission Certified

Yoke Integrated bracket, high rigidity, more assembly space

Bonnet More gasification space to avoid freezing and prevent stem packing leakage. Optional baffle.

Stem Hardened and heat treated

Body Heat treated and charpies impact test at 196°C. Investment cast, API 600 wall thickness.

Wedge Flexible wedge. Pressure relief hole in the inlet direction. Mirror lapped seat & disc faces. Stellite 6 seat facing.

AU S T R A L I A N P I P E L I N E VA LV E

63


CRYOGENIC GATE VALVES - STAINLESS STEEL

CRYOGENIC FLEXIBLE WEDGE GATE VALVE 50~600AP47XXXXXXXXXX-XC - CLASS 150 A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295

B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285

Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000

B*

NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

50~600AP33XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346

B* (mm) 477 505 529 569 614 697 762 1026 1023 1090 1169 1106 1256 1405

Weight (Kg) 25 38 50 75 100 142 230 425 505 610 850 965 1080 1200

50~400AP76XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16

A (mm) 292 330 356 432 508 559 660 787 838 889 991

B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200

Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100

50~400AP83XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16

A (mm) 371 422 384 460 613 740 841 968 1039 1140

B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750

Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700

A

Manufacturing Standards Design Standard API 600, BS 6364 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364

50~350AP87XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14

* As per clients requirements.

64

AU S T R A L I A N P I P E L I N E VA LV E

A (mm) 371 422 473 549 711 842 1001 1146 1276

B* (mm) 610 640 850 660 1050 1170 1300 1500 1650

Weight (Kg) 80 130 210 320 650 830 1000 1300 1600


CRYOGENIC GLOBE VALVES - STAINLESS STEEL

CRYOGENIC GLOBE VALVE

API 607-7th & ISO 10497 Firesafe Certified

API 622 & ISO 15848-1 Fugitive Emission Certified

Extended Bonnet Integral bonnet with more gasification space to avoid freezing and prevent packing leakage.

Stem Hardened & heat treated

Body Heat treated and charpies impact tested at 196°C. Investment cast ANSI B16/API 600 wall thickness.

Body Guided Disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

AU S T R A L I A N P I P E L I N E VA LV E

65


CRYOGENIC GLOBE VALVES - STAINLESS STEEL

CRYOGENIC GLOBE VALVE 50~600AP143XXXXXXXXXX-XC - CLASS 150 A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295

B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285

Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000

B*

NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

50~600AP151XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346

B* (mm) 477 505 529 5569 614 697 762 1026 1023 1090 1169 1106 1256 1405

Weight (Kg) 25 38 50 75 100 142 230 425 505 610 850 965 1080 1200

50~400AP171XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16

A (mm) 292 330 356 432 508 559 660 787 838 889 991

B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200

Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100

50~400AP183XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16

A (mm) 371 422 384 460 613 740 841 968 1039 1140

B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750

Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700

A

Manufacturing Standards Design Standard API 600, BS 6364 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364

50~350AP189XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14

* As per clients requirements.

66

AU S T R A L I A N P I P E L I N E VA LV E

A (mm) 371 422 473 549 711 842 1001 1146 1276

B* (mm) 610 640 850 660 1050 1170 1300 1500 1650

Weight (Kg) 130 210 320 650 830 1000 1300 1600


CRYOGENIC CHECK VALVES - STAINLESS STEEL

CRYOGENIC SWING CHECK VALVE

Lifting Lug For lifting transportation.

Body Investment cast, API 6D/ANSI B16/API 600 heavy wall. Heat treated and charpies impact tested at 196°C.

Hinge Pin Heat treated, hardened steel.

API 6FD & API 6FA-5th Firesafe Certified (API 6D Version)

AU S T R A L I A N P I P E L I N E VA LV E

67


CRYOGENIC CHECK VALVES - STAINLESS STEEL

CRYOGENIC SWING CHECK VALVE NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

A (mm) 203 216 241 292 356 406 495 622 698 787 914 978 978 1295

B* (mm) 467 501 518 565 575 631 756 805 918 1013 944 1003 1116 1285

Weight (Kg) 20 28 34 53 68 91 147 225 355 430 520 630 800 1000

B*

50~600AP147XXXXXXXXXX-XC - CLASS 150

50~600AP159XXXXXXXXXX-XC - CLASS 300 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

A (mm) 267 292 318 356 400 444 559 622 711 762 864 978 1016 1346

B* (mm) 477 505 529 569 614 697 762 1026 1023 1090 1169 1106 1256 1405

Weight (Kg) 25 38 50 75 10 142 230 425 505 610 850 965 1080 1200

A

50~400AP175XXXXXXXXXX-XC - CLASS 600 NPS (in) 2 2 1/2 3 4 5 6 8 10 12 14 16

A (mm) 292 330 356 432 508 559 660 787 838 889 991

B* (mm) 495 525 556 615 945 1060 1010 965 1400 1040 1200

Weight (Kg) 32 45 60 102 250 360 490 620 850 950 1100

50~400AP187XXXXXXXXXX-XC - CLASS 900 NPS (in) 2 2 1/2 3 4 6 8 10 12 14 16

A (mm) 371 422 384 460 613 740 841 968 1039 1140

B* (mm) 480 590 680 800 880 990 1150 1350 1560 1750

Weight (Kg) 65 100 160 240 530 750 930 1150 1400 1700

Manufacturing Standards Design Standard API 600, BS 6364, API 6FD, API 594 Face to Face ASME B16.10 Welded End Connection ASME B16.5 Flanged end connection ASME B16.5 Inspection and Test API 598, BS 6364

50~350AP199XXXXXXXXXX-XC - CLASS 1500 NPS (in) 2 2 1/2 3 4 6 8 10 12 14

* As per clients requirements.

68

AU S T R A L I A N P I P E L I N E VA LV E

A (mm) 371 422 473 549 711 842 1001 1146 1276

B(*) (mm) 610 640 850 660 1050 1170 1300 1500 1650

Weight (Kg) 80 130 210 320 650 830 1000 1300 1600


NON SLAM NOZZLE CHECK VALVES - CAST STEEL

NON SLAM NOZZLE CHECK VALVE SW-NC/FL-NCFO SERIES DESIGN FEATURES • • • • •

Design to API 6D and Face to Face Distance as per manufacturer’s standards. Fast acting spring prevents water hammer and pressure surge, this is a truly Non Slam Check Valve. Short Travel and Ultra Light weight Disc make the advantages of Non Slam Check Valves possible and reduces water hammering. Quick closing and fast travelling disc are the fundamental design features. High Velocity and Gas Flow under compressed conditions can reach sonic velocity and the ‘sonic booms’ are detrimental to the valves operation. The simple but precisely calculated spring design overcomes this problem. Bernoulli’s equation of conservation of energy is the solution for spring design. Velocity head exchanges the energy with Pressure Head and the Supercheck Non Slam Check keeps on performing without the fear of sonic boom and valves offer low Pressure Drop when compared to Dual Plate Check Valves static pressure. Dropping the velocity head at vena contracta increases static pressure reducing cavitation. Single piece body construction allows High Pressure Applications and Non Slam Nozzle Check Valves are inherently Fire Safe.

PRODUCT RANGE • • • • • • •

CHARACTERISTICS

Rating ANSI Class 150, 300, 600, 900, 1500 & 2500 & up to 10,000 psi. Material ASTM A105, A182, Gr. LF2, Gr. F316, Gr. F51, Gr. F55 etc. Designed using Computational Fluid Dynamics (CFD) Low head loss & minimum pressure loss can be achieved. Metal to Metal seated design. Conical seating surface is self aligning & provides tight shut off. Spring loaded disc design allows mounting in any orientation.

APPLICATIONS • • • • • • • • • • • •

• • • • • •

Non Slam Closure Extremely quick Closure Low Pressure Loss Short stroke of disc Axial movement of disc Disc’s minimal wear characteristics

FL-NCFO Series

Chemical, Oil & Gas Industries Residual Heat Removal Systems Nuclear Power Plants Offshore & Onshore Production Platform, FPSO Containment Isolation Water, Steam, Gas, Vacuum Steam Injection Systems Power Station, Water Pumping Stations Natural Gas, Refineries Critical Equipment Discharge Gas Compressor Unit Cracker Plants

1 2 5

3

1 Body 2 Diffuser 3 Disc 4 Seat 5 Spring

4

INSTALLATION

NOZZLE CHECK VALVE FLANGED END

NOZZLE CHECK VALVE HUB END

FLOW

FLOW

AU S T R A L I A N P I P E L I N E VA LV E

69


NON SLAM NOZZLE CHECK VALVES - CAST STEEL

NON SLAM NOZZLE CHECK VALVE SW-NCA & NCB SERIES OPEN SW-NCA Series

CLOSED SW-NCB Series Standard Dual Disc Check Valve

Vr Reverse Velocity

Swing-Check

Supercheck Dual Disc Check Valve

Nozzle Check

A/A1

A/A1

dr/dt Deceleration

3 Single Spring Loaded Nozzle Check Valve SW-NCA Series 5

4

Face To Face

Up to 250NB (10”) and 150~300LBS single spring loaded design (Model Number - SW-NCA) minimum pressure loss with excellent dynamic performance.

Multi Spring Loaded Nozzle Check Valve SW-NCB Series 2 Face To Face

250NB (10”) and above 150~2500LBS multi spring loaded design (Model Number - SW-NCB) minimum pressure loss with excellent dynamic performance.

1

6

4

Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.

70

AU S T R A L I A N P I P E L I N E VA LV E


NON SLAM NOZZLE CHECK VALVES - CAST STEEL

NON SLAM NOZZLE CHECK VALVE SW-NCA & NCB SERIES DIMENSIONS ANSI INSTALLATION DIMENSIONS Dimension for larger valve sizes available upon request. Also available with JIS, DIN, BN, AS and ISO dimensions. API 2000, 3000, 5000, 10000 also available Supercheck Nozzle Check valve is designed to meet the criteria of conventional check valves by allowing forward flow under normal conditions, opening easily and firmly backseating at low velocity.

A/A1

A/A1

FACE TO FACE DIMENSIONS ANSI 150 Size Short Pattern A Long Pattern A1

SW-NCA Single Spring

in

2

4

6

8

10

12

14

16

18

20

24

28

30

36

mm

50

100

150

200

250

300

350

400

450

500

600

700

750

900

in

4.49

8.98

13.07

15.12

16.81

17.32

18.70

19.69

22.24

27.17

30.24

35.43

36.54

40.67

mm

114

228

332

394

427

440

475

500

565

690

768

900

928

1033

kg

6

21

38

118

198

254

312

373

484

965

1179

1404

1768

2344

in

7.99

11.50

14.02

19.49

24.49

27.52

30.98

34.02

38.50

38.50

50.98

57/01

60.00

77.01

mm

203

292

358

495

622

699

787

864

978

978

1295

1448

1524

1956

kg

11

43

68

175

219

257

385

440

733

1037

1297

1805

2211

2443

ANSI 300 Size Short Pattern A Long Pattern A1

SW-NCB Multi Spring

SW-NCB Multi Spring

SW-NCA Single Spring

in

2

4

6

8

10

12

14

16

18

20

24

28

30

36

mm

50

100

150

200

250

300

350

400

450

500

600

700

750

900

in

4.69

9.33

13.58

15.12

17.32

17.48

19.05

19.69

22.24

27.17

30.24

35.43

36.54

40.67

mm

119

237

345

394

440

444

484

500

565

690

768

900

928

1033

kg

8

36

68

147

226

274

400

477

621

981

1233

1980

2155

3303

in

10.51

14.02

17.52

20.98

24.49

27.99

32.99

39.02

42.99

47.01

55.00

62.99

65.00

82.01

mm

267

356

445

553

622

711

838

991

1092

1194

1397

1600

1651

2083

kg

12

43

86

184

251

298

534

582

738

1056

1363

2148

2380

3922

Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.

AU S T R A L I A N P I P E L I N E VA LV E

71


NON SLAM NOZZLE CHECK VALVES - CAST STEEL

SW-NCA & NCB SERIES DIMENSIONS

ANSI INSTALLATION DIMENSIONS Dimension for larger valve sizes available upon request. Also available with JIS, DIN, BN, AS and ISO dimensions. API 2000, 3000, 5000, 10000 also available

Supercheck Nozzle Check valve is designed to be closed prior to reverse flow as non-slamming with a spring loaded disc that allows mounting in any orientation.

A/A1

A/A1

FACE TO FACE DIMENSIONS ANSI 600 Size Short Pattern A Long Pattern A1

SW-NCA Single Spring

in

2

4

6

8

10

12

14

16

18

20

24

28

30

36

mm

50

100

150

200

250

300

350

400

450

500

600

700

750

900

in

7.99

9.61

13.98

16.02

17.99

18.03

19.61

20.59

27.09

28.27

30.63

34.33

38.19

45.98

mm

203

244

355

407

457

458

498

523

688

718

778

872

970

1168

kg

12

41

152

176

302

383

484

711

1219

1242

1741

2394

2700

4050

in

11.50

17.01

22.01

25.98

30.98

32.99

35.00

39.02

42.99

47.01

55.00

52.99

65.00

82.01

mm

292

432

559

660

787

838

889

991

1092

1194

1397

1600

1651

2083

kg

28

67

174

225

365

464

587

861

1192

1383

2170

2748

3541

7901

ANSI 900 Size Short Pattern A Long Pattern A1

SW-NCB Multi Spring

SW-NCA Single Spring

SW-NCB Multi Spring

in

2

4

6

8

10

12

14

16

18

20

24

28

30

36

mm

50

100

150

200

250

300

350

400

450

500

600

700

750

900

in

8.19

9.84

14.33

16.42

18.43

18.62

20.08

21.10

27.76

28.98

31.38

35.20

39.13

47.13

mm

208

250

364

417

468

473

510

536

705

736

797

894

994

1197

kg

27

54

174

261

435

607

625

1098

1296

1908

2864

4185

4275

6525

in

14.49

17.99

24.02

29.02

32.99

37.99

40.51

44.49

47.99

52.01

60.98

mm

368

457

610

737

838

965

1029

1130

1219

1321

1539

kg

41

136

229

301

616

796

1195

1317

1819

2647

3317

Example Only. Refer to as built drawings. (FL-NCFO Series) also refer to drawings as all dimensions are different.

72

AU S T R A L I A N P I P E L I N E VA LV E


API 6D GATE VALVES - CAST STEEL

API 6D THROUGH CONDUIT GATE VALVES INTRODUCTION - SLAB & GATE EXPANDING STYLE

Slab Gate

Expanding Gate

OVERVIEW API 6D THROUGH CONDUIT GATE VALVES Through conduit Full bore The through conduit opening design provides full flow passage and allows for the smooth passing of pipeline pigs. Pressure drop through the valve is no greater than that through an equal length of equal diameter pipe. External pressure relief system for cavity over pressure protection Due to the double tight sealing isolation design for expanding gate valve, cavity pressure can increase significantly through thermal expansion of fluid in the cavity. A body cavity thermal relief system can be provided to relieve this excess body cavity pressure. In Line repairable The top entry design allows for access to all internal parts if maintenance is required with the valve still in the pipeline. Ease of on-line stem packing maintenance Top and bottom Chevron PTFE packing + lantern ring is the standard stem seal equipped with a stem injector with integrated check valve. Injectable packing material can be injected directly into the packing box through the injector to enhance stem sealing while the valve is under pressure. Emergency sealant injection on seats Provision of seat injectors with integrated check valve provides emergency backup sealing. Additionally, an inner check valve is installed in front of the seat injector to prevent blow out in case of wrong operation. If a seal surface is damaged by foreign matter, valve leakage can be eliminated by using a sealant injected into a specially designed groove in the seat ring assembly. This secondary seat sealant injection backup provides a peace of mind to users who demand reliable block valve service until the valve can be properly serviced. Seats may be lubricated by injecting lubricant to enhance service life and reduce operating torque.

AU S T R A L I A N P I P E L I N E VA LV E

73


API 6D GATE VALVES - CAST STEEL

API 6D THROUGH CONDUIT SLAB GATE VALVES CAT AP400~405XJXX-XX

74

AU S T R A L I A N P I P E L I N E VA LV E


API 6D GATE VALVES - CAST STEEL

API 6D SLAB GATE VALVE CAT AP400~405XJXX-XX OVERVIEW SLAB GATE VALVE Double block and bleed (DBB) Double sealing established by initial plastic-to-metal contact in addition to metal-to-metal contact, both upstream, downstream. In the closed position, both upstream and downstream pressures energize the seats to form a tight seal on both seats simultaneously. This allows the body cavity to be manually bled. Pressure energised seats As the upstream pressure increases, the upstream seat is pushed against the slab gate (piston effect), and subsequently the slab gate pushes against the downstream seat, creating a tight seal between both seats and the slab gate. In the absence of line pressure, the energized O-rings behind the seats provide the seating force on the slab gate to maintain a tight effective seal. A soft seat insert in each seat is protected by the metal sealing surfaces in full contact with the gate, in both open and closed positions, completely isolated from the flow stream, greatly extending the seat life. Cavity over pressure self-relieving When the medium trapped in the body cavity expands as a result of the thermal expansion, the pressure buildup will push the upstream seat back into its recess and relieves to the upstream through the gap between the seat and the slab gate. Protection of seat faces Seat faces are not exposed to the flow stream and in full contact with the gate, in both open and close position, greatly extending seat life.

When the valve in the closed position with equal pressure in the valve, the energized seat O-Ring on both seats will push the seat rings against the gate to provide an initial soft-to-metal sealing.

When the line pressure is applied to the valve, the gate will be pushed against the downstream seat until the gate compresses the soft seat insert and forms soft-to-metal and metal-to-metal double seal. The downstream O-ring provides the seal between the downstream seat and body. The force of line pressure acting on the upstream seat against the gate provides a soft-to-metal seal, and the upstream seat O-ring provides the seal between the upstream seat and body.

AU S T R A L I A N P I P E L I N E VA LV E

When the valve cavity pressure exceeds line pressure due to thermal expansion, the upstream seat is forced back into its recess and the excess pressure in the body cavity is relieved between the seat and the gate into the line.

75


API 6D GATE VALVES - CAST STEEL

CAT AP400~405XJXX-XX 15 14

49

33

FEATURES Saf-T-Seal®* style Through conduit design with minimum flow resistance Double sealing replaceable seat Locking device Backseated Stem Body thermal relief system upon request Stem extension upon request Double block and bleed upon request Soft seat or ‘Metal to Metal’

44 42 12

47 9

29 28

45

25

20

11

27 26

22

2

10 8

7

FLANGE GASKET 36 21

1

5

3

16

18

Ring Type Joint ≥ 600lb

Spiral Wound Gasket 300lb

4

Metal Backup Graphite Gasket 150lb

23

MATERIALS Part Name 1 2 3 4 5 7 8 9 10 11 12 14 15 16 18 20 21 22 23 25 26 27 28 29 33 36 42 44 45 47 49

Carbon Steel to ASTM

Body A216 WCB A352 LCB Bonnet A216 WCB A352 LCB Gate A105 A350 LF2 Seat A105 A350 LF2 Seat Insert Stem A276 420 A276 420 Backseat A276 420 A276 420 Yoke A216 WCB A352 LCB Packing Plate A276 420 A276 420 Lantern Ring A276 420 A276 420 Stem Nut Indicator Dustproof Cover Spring Drain Fitting 316SS 316SS Stem Sealant Injection Seat Sealant Injection Packing O-Ring Graphite Packing Stud A193 B7 A320 L7 Nut A194 2H A194 7 Stud A193 B7 A320 L7 Nut A194 2H A194 7 Nut A194 2H A194 7 Injection Check Valve Nut A194 2H A194 7 Handwheel Bearing Gland Nut A194 2H A194 7

Alloy Steel to ASTM

*Saf-T-Seal® is a registered trademark of Cameron®. APV is not associated, endorsed or affiliated with Cameron® in any way

76

Stainless Steel to ASTM

A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 RPTFE / PTFE / Nylon M / Devlon / Viton / Peek or Metal to Metal A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A439 D2 B150 C61900 Steel Steel Steel 316SS 316SS 316SS 316SS 316SS 316SS A182 F51 Assembly Assembly Non-metal Viton Flexible Graphite A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A194 B8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A194 B8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa Assembly A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa Ductile Iron Steel Steel A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 8MLCuNa

AU S T R A L I A N P I P E L I N E VA LV E


API 6D GATE VALVES - CAST STEEL

API 6D SLAB GATE VALVE CAT AP400~405XJXX-XX W

Close

Basic Design API 6D ASME B16.34 Face to Face API 6D End Flange 2”-24” ASME B16.5 26”- 40” ASME B16.47 B.W End ASME B16.25 Test and Inspection API 6D & API 598 Manufacturing to NACE MR0175 on request

H

SPECIFICATIONS

≥ 20”

300LB

≥ 16”

600LB

≥ 12”

900LB

≥ 10”

1500LB

≥ 8”

2500LB

≥ 4”

W

150LB

d

GEAR OPERATOR

L1 (RF)

Description

Weld End L1 Height H Handwheel Dia W Weight

2

3

4

6

8

10

12

Valve Size - Inch 14 16 18

20

24

28

30

32

36 32.00

in

7.00

8.00

9.00

10.50

11.50

13.00

14.00

15.00

16.00

17.00

18.00

20.00

24.00

26.00

28.00

mm

178

203

229

267

292

330

356

381

406

432

457

508

610

660

711

813

in

8.50

11.10

12.00

15.90

16.50

18.00

19.80

23.00

24.00

26.00

28.00

32.00

36.00

36.00

38.00

40.00

mm

216

283

305

403

419

457

502

572

610

660

711

813

914

914

965

1016

93.31 107.80 120.59 131.57 135.51 148.82

in

19.21 27.48

27.99

38.15

45.35

55.28

62.60

69.88

77.56

82.87

mm

488

698

711

969

1152

1404

1590

1775

1970

2105

2370

2738

3063

3342

3442

3780

in

5.90

7.90

9.80

9.80

9.80

13.80

15.80

17.70

18.10

18.10

18.10

18.10

18.10

24.00

24.00

24.00

mm

150

200

250

250

250

350

400

450

460

460

460

460

460

610

610

610

RF

Kg

35

58

78

90

246

341

430

570

712

845

1080

1740

2520

2820

3400

5105

BW

Kg

31

49

70

80

227

293

387

535

708

822

1044

1706

2458

2640

2932

5035

AP401 300LB

MM, INCH & KG

Description in

Flanged End L Weld End L1 Height H

2

3

4

6

8

10

12

Valve Size - Inch 14 16 18

20

24

28

30

32

36

8.50

11.10

12.00

15.90

16.50

18.00

19.80

30.00

39.00

45.00

53.00

55.00

60.00

68.00

33.00

36.00

mm

216

283

305

403

419

457

502

762

838

914

991

1143

1346

1397

1524

1727

in

8.50

11.10

12.00

15.90

16.50

18.00

19.80

30.00

33.00

36.00

39.00

45.00

53.00

55.00

60.00

68.00

mm

216

283

305

403

419

457

502

762

838

914

991

1143

1346

1397

1524

1727

in

19.49 27.76

28.62

38.78

45.67

55.91

63.23

70.67

77.95

83.70

93.70 109.88 122.05 132.87 136.87 150.39

mm

495

705

727

985

1160

1420

1606

1795

1980

2126

2380

2791

3100

3375

3476

3820 27.60

in

7.90

9.80

11.80

13.80

15.80

17.70

19.70

19.70

18.10

18.10

18.10

24.00

24.00

24.00

24.00

mm

200

250

300

350

400

450

500

500

460

460

460

610

610

610

610

700

RF

Kg

56

90

104

260

375

525

720

990

1350

2110

2520

4050

5246

6110

6666

8345

BW

Kg

47

90

103

226

304

519

628

872

1205

2023

2298

3695

4659

5570

5938

6485

Handwheel Dia W Weight

(RTJ)

MM, INCH & KG

AP400 150LB

Flanged End L

L2

(BW)

A U S T R A L I A N P I P E L I N E VA LV E

77


API 6D GATE VALVES - CAST STEEL

CAT AP400~405XJXX-XX AP402 600LB

MM, INCH & KG

Description in mm in mm in mm in mm in mm Kg Kg

Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

Weight

2 11.50 292 11.50 292 11.62 295 20.47 520 9.80 250 72 61

3 14.00 356 14.00 356 14.12 359 29.13 740 11.80 300 127 114

4 17.00 432 17.00 432 17.12 435 30.51 775 13.80 350 152 116

6 22.00 559 22.00 559 22.12 562 40.79 1036 17.70 450 315 246

8 26.00 660 26.00 660 26.14 664 47.64 1210 19.70 500 652 587

10 31.00 787 31.00 787 31.14 791 58.86 1495 25.60 650 875 813

12 33.00 838 33.00 838 33.12 841 67.01 1702 18.10 460 1080 990

Valve Size - Inch 14 16 18 35.00 39.00 43.00 889 991 1092 35.00 39.00 43.00 889 991 1092 35.12 39.12 43.12 892 994 1095 74.21 80.31 87.99 1885 2040 2235 24.00 24.00 24.00 610 610 610 1605 2150 2557 1334 1965 2257

20 24 28 30 32 36 47.00 55.00 57.00 61.00 65.00 82.00 1194 1397 1448 1549 1651 2083 47.00 55.00 57.00 61.00 65.00 82.00 1194 1397 1448 1549 1651 2083 47.24 55.40 57.52 61.50 65.50 82.64 1200 1407 1461 1562 1664 2099 97.17 115.35 128.15 139.57 143.70 158.07 2468 2930 3255 3545 3650 4015 24.00 24.00 27.60 27.60 27.60 27.60 610 610 700 700 700 700 4000 4736 5965 7825 9265 14620 3680 4133 5040 6590 8195 12840

AP403 900LB

MM, INCH & KG

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

Weight

in mm in mm in mm in mm in mm Kg Kg

2 14.50 368 14.50 368 14.60 371 21.26 540 9.80 250 80 65

3 15.00 381 15.00 381 15.12 384 30.31 770 11.80 300 170 139

4 18.00 457 18.00 457 18.12 460 31.73 806 15.80 400 286 224

6 24.02 610 24.02 610 24.14 613 42.40 1077 19.70 500 540 463

8 29.02 737 29.02 737 29.14 740 49.61 1260 23.60 600 960 818

Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.12 38.12 841 968 61.22 69.53 1555 1766 24.00 24.00 610 610 1210 1870 920 1738

8 32.80 832 32.80 832 33.11 841 51.57 1310 24.00 610 1310 1031

Valve Size - Inch 10 12 39.00 44.50 991 1130 39.00 44.50 991 1130 39.37 45.12 1000 1146 63.66 72.32 1617 1837 27.60 27.60 700 700 2100 3325 1830 3255

14 40.51 1029 40.51 1029 40.86 1038 77.17 1960 24.00 610 2500 2260

16 44.48 1130 44.48 1130 44.88 1140 83.66 2125 27.60 700 2900 2615

AP404 1500LB Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

in mm in mm in mm in mm in mm Kg Kg

2 14.50 368 14.50 368 14.61 371 22.05 560 15.80 400 100 80

3 18.50 470 18.50 470 18.62 473 31.50 800 19.70 500 265 229

4 21.50 546 21.50 546 21.61 549 32.99 838 23.60 600 380 329

6 27.80 705 27.80 705 27.99 711 44.09 1120 31.50 800 880 728

24 60.98 1549 60.98 1549 61.73 1568 120.08 3050 27.60 700 7500 7400

14 49.50 1257 49.50 1257 50.24 1276 80.24 2038 27.60 700 4380 3480

16 54.50 1384 54.50 1384 55.39 1407 87.01 2210 27.60 700 5500 4600

18 60.50 1537 60.50 1537 61.38 1559 95.20 2418 39.40 1000 6550 5550

20 65.50 1664 65.50 1664 66.38 1686 105.20 2672 39.40 1000 8500 7470

24 76.50 1943 76.50 1943 77.64 1972 124.88 3172 39.40 1000 13800 13400

MM, INCH & KG

AP405 2500LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight

20 52.00 1321 52.00 1321 52.52 1334 101.18 2570 27.60 700 4500 3690

MM, INCH & KG

Description

Weight

18 48.00 1219 48.00 1219 48.50 1232 91.54 2325 27.60 700 3420 2850

RF BW

in mm in mm in mm in mm in mm Kg Kg

2 17.80 451 17.80 451 17.87 454 22.68 576 15.80 400 146 111

3 22.80 578 22.80 578 22.99 584 32.44 824 19.70 500 370 300

4 26.50 673 26.50 673 26.89 683 33.86 860 24.00 610 545 430

Valve Size - Inch 6 8 36.00 40.20 914 1022 36.00 40.20 914 1022 36.50 40.87 927 1038 45.28 53.15 1150 1350 24.00 24.00 610 610 1215 2145 925 1705

10 50.00 1270 50.00 1270 50.87 1292 65.55 1665 24.00 610 3900 3130

12 56.00 1422 56.00 1422 56.89 1445 74.49 1892 27.60 700 5660 4760 Bypass Option

78

AU S T R A L I A N P I P E L I N E VA LV E


API 6D GATE VALVES - CAST STEEL

API 6D THROUGH CONDUIT EXPANDING GATE VALVE CAT AP410~414XKXX-XX

AU S T R A L I A N P I P E L I N E VA LV E

79


API 6D GATE VALVES - CAST STEEL

API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX OVERVIEW EXPANDING GATE VALVE Double isolation and bleed DIB-1 (both seats bi-directional) Double sealing established on each seat bi-directionally by initial plastic-to metal contact in addition to metal-to-metal contact, both upstream, downstream and body cavity. In the closed position, the gate forms a tight seal simultaneously on both seats bi-directionally. This allows the body cavity to be manually bled. An automatic cavity pressure relief device is provided to relieve the build-up of over pressure in the body cavity. Mechanically induced bubble tight seal When closing, the segment is positioned by a mechanical stop while the gate continues going downward, expanding the segment and gate against their opposite seats. This action forms a bubble tight seal on both the upstream and downstream seat to reach a double isolation sealing function. Wear and tear reduction When the valve is completely closed, the gate and segment are wedged tightly against each seat. During operation, the gate and segment retract from the seats prior to stroking; this retraction provides an operating clearance to reduce rubbing of the resilient seat material and protects the sealing surfaces. Additionally this reduces the operating torque and allows a smaller and more economical operator for smooth operation.

In the fully closed position, the segment is positioned by the mechanical stop and the gate is wedged downward under stem thrust force, expanding the segment and gate to form a tight seal on each seat bi-directionally between upstream and downstream.

During travel between fully open or close position, the gate and segment retract from the seats prior to travel; this retraction provides an operating clearance to reduce wear on the sealing surface and operating torque.

Lever lock mechanism - Size 150NB (6”) and above The lever arm maintains the gate & segment surfaces parallel by guide plates, while the expanding gate assembly is moving through its stroke. Near the end of stroke, the guide plate allows the lever arm to tilt. The gate and segment slide against their angled faces under stem provided thrust force, creating the expanding seal action. In their final position, the gate and segment are mechanically secured in place. The guide plates forms a rail at both sides of the expanding gate assembly to guide its movements and align it with the seats.

80

AU S T R A L I A N P I P E L I N E VA LV E

When the bore of the segment is aligned with the body bore, the segment is positioned by the mechanical stop and the gate continues to move upwards, expanding the gate and the segment to form a through conduit bore and protect the sealing surface from flow erosion.


API 6D GATE VALVES - CAST STEEL

API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX 16 15

FEATURES

32

Pow-R-Seal®* Style Through conduit design with minimum flow resistance Double-sealing replaceable seat Locking device Body thermal relief system Stem extension upon request Soft Seat or ‘Metal to Metal’

17 13 14 27 11

19 10 8

26

30 31

12

23

29 28

2

5

FLANGE GASKET

6

18 22

7 9 1 4

Ring Type Joint ≥ 600lb

Metal Backup Graphite Gasket 150lb

Spiral Wound Gasket 300lb

21

24 3

MATERIALS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 28 29 30 31 32

Part Name Body Bonnet Seat Seat insert Gate Segment Lever Stem Skirt Yoke Lantern Ring Packing Plate Stem Nut Washer Dustproof Cover Indicator Handwheel Rivet Bearing Drain Fitting Seat Sealant Injection Stem Sealant Injection O-Ring Packing Graphite Packing Stud Nut Stud Nut Nut

Carbon Steel to ASTM Alloy Steel to ASTM Stainless Steel to ASTM A216 WCB A352 LB A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 RPTFE/PTFE/Nylon M/Devlon/Viton/Peek or Metal to Metal A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A105 A350 LF2 A350 LF2 A105 A105 A105 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A216 WCB A352 LCB A352 LCC A217 WC6 A217 C5 A217 C12 A351 CF8 A351 CF8M A890 4A A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A276 420 A276 420 A276 420 A276 420 A276 420 A276 420 A182 F304 A182 F316 A182 F51 A439 D2 B150 C61900 Steel Steel Steel Ductile Iron Steel Steel 316SS 316SS 316SS 316SS 316SS 316SS 316SS 316SS A182 F51 Assembly Assembly Viton Non-metal Flexible Graphite A193 B7 A320 L7 A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A193 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN A193 B7 A320 L7 A320 L7 A193 B16 A193 B16 A193 B16 A193 B8 A193 B8M A193 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN A194 2H A194 7 A194 7 A194 4 A194 4 A194 4 A194 8 A194 8M A194 B8MLCuN

Sample only, varies according to size & class. *Pow-R-Seal® is a registered trademark of Cameron®. APV is not associated, endorsed or affiliated with Cameron® in any way

AU S T R A L I A N P I P E L I N E VA LV E

81


API 6D GATE VALVES - CAST STEEL

CAT AP410~414XKXX-XX W

SPECIFICATIONS

d

H (Close)

Basic Design API 6D ASME B16.34 Face to Face API 6D End Flange 2”-24” ASME B16.5 B.W. End ASME B16.25 Test and Inspection API 6D & API 598 Manufacturing to NACE MR0175 on request

GEAR OPERATOR 300LB

≥ 14”

600LB

≥ 14”

900LB

≥ 12”

1500LB

≥ 6”

W

L (RF)

L1 (BW)

Bypass Option

Description 20 in

Weld End L1 Height H

Weight

82

150LB - AP410

300LB - AP411

Valve Size - Inch

Valve Size - Inch

24

30

32

36

6

8

10

12

14

16

18

20

24

30

32

36

18.00 20.00 26.00 28.00 32.00 15.90 16.50 18.00 19.80 30.00 33.00 36.00 39.00 48.50 55.00 60.00 68.00

mm

457

in

28.00 32.00 36.00 38.00 40.00 15.90 16.50 18.00 19.80 30.00 33.00 36.00 39.00 48.50 55.00 60.00 68.00

508

660

711

813

403

419

457

502

762

838

914

991

1232

1397

1524

1727

mm

711

in

99.02 114.57 138.98 145.08 160.63 36.64 46.37 52.55 59.44 71.26 82.68 87.01 99.02 114.57 138.98 145.08 160.63

813

mm 2515 2910

Handwheel Dia W

(RTJ)

MM, INCH & KG

AP410 / AP411

Flange End L

L2

in

914 3530

965 3685

1016 4080

403 931

419 1178

457 1335

502 1510

762 1810

838 2100

914 2210

991 2515

1232 2910

1397 3530

1524 3685

1727 4080

18.11 24.02 24.02 24.02 24.02 15.75 23.62 23.62 29.53 18.11 18.11 18.11 18.11 24.02 24.02 24.02 24.02

mm

460

610

610

610

610

400

600

600

750

460

460

460

460

610

610

610

RF

Kg

1500 3780

4700

5780

8680

277

418

549

804

1075

1409

2278

2551

4359

7332

8000 10014

BW

Kg

1464 3740

4520

5300

8500

243

347

490

751

911

1231

2191

2360

3899

6792

7270

AU S T R A L I A N P I P E L I N E VA LV E

610 8154


API 6D GATE VALVES - CAST STEEL

API 6D EXPANDING GATE VALVE CAT AP410~414XKXX-XX MM, INCH & KG

AP412 600LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

Weight

in mm in mm in mm in mm in mm Kg Kg

2 11.50 292 11.50 292 11.62 295 14.38 365 11.81 300 75 64

3 14.00 356 14.00 356 14.12 359 19.33 491 11.81 300 132 119

4 17.00 432 17.00 432 17.12 435 21.88 556 13.78 350 160 124

6 22.00 559 22.00 559 22.12 562 36.64 931 15.75 400 323 254

8 26.00 660 26.00 660 26.14 664 46.37 1178 23.62 600 671 606

10 31.00 787 31.00 787 31.14 791 52.55 1335 23.62 600 921 859

Valve Size - Inch 12 14 16 33.00 35.00 39.00 838 889 991 33.00 35.00 39.00 838 889 991 33.12 35.12 39.12 841 892 994 59.44 71.26 82.68 1510 1810 2100 29.53 24.02 24.02 750 610 610 1100 1654 2286 1010 1383 2100

18 43.00 1092 43.00 1092 43.12 1095 87.01 2210 24.02 610 2684 2384

20 24 47.00 55.00 1194 1397 47.00 55.00 1194 1397 47.24 55.40 1200 1407 99.02 114.57 2515 2910 24.02 24.02 610 610 4101 535 3781 4646

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

in mm in mm in mm in mm in mm Kg Kg

2 14.50 368 14.50 368 14.60 371 15.98 406 11.81 300 83 68

3 15.00 381 15.00 381 15.12 384 21.47 545 11.81 300 178 149

4 18.00 457 18.00 457 18.12 460 25.65 652 15.75 400 311 259

6 24.02 610 24.02 610 24.14 613 40.20 1021 17.72 450 583 506

8 29.02 737 29.02 737 29.14 740 51.52 1309 23.62 600 1002 860

Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.12 38.12 841 968 58.39 66.37 1483 1686 29.53 24.02 750 610 1319 1970 1029 1838

14 40.50 1029 40.50 1029 40.86 1038 78.39 1991 24.02 610 2623 2383

36 82.00 2083 82.00 2083 82.63 2099 160.63 4080 27.56 700 14910 13132

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW

16 44.48 1130 44.48 1130 44.88 1140 90.94 2310 27.56 700 2999 2627

18 48.00 1219 48.00 1219 48.5 1232 95.71 2431 27.56 700 4823 4174

20 52.00 1321 52.00 1321 52.52 1334 108.92 2767 27.56 700 6360 5823

24 61.00 1549 61.00 1549 61.73 1568 126.02 3201 27.56 700 8356 7577

MM, INCH & KG

AP414 1500LB

Weight

32 70.00 1778 70.00 1778 70.62 1794 145.08 3685 27.56 700 11200 10500

MM, INCH & KG

AP413 900LB

Weight

30 65.00 1651 65.00 1651 65.50 1664 138.98 3530 27.56 700 9728 8658

in mm in mm in mm in mm in mm Kg Kg

2 14.50 368 14.50 368 14.60 371 15.98 406 11.81 300 105 85

3 18.50 470 18.50 470 18.62 473 21.47 545 11.81 300 270 234

4 21.50 546 21.50 546 21.62 549 25.65 652 17.72 450 416 365

Valve Size - Inch 6 27.75 705 27.75 705 28.00 711 54.89 1394 24.02 610 909 757

AU S T R A L I A N P I P E L I N E VA LV E

8 32.75 832 32.75 832 33.11 841 59.85 1520 24.02 610 1331 1249

10 39.00 991 39.00 991 39.37 1000 71.11 1806 27.56 700 2275 2005

12 44.50 1130 44.50 1130 45.12 1146 81.00 2057 27.56 700 3410 2936

83


API 6D GATE VALVES - CAST STEEL

API 6D WAFER PATTERN GATE VALVE FEATURES WI

Wafer End Connection Automatic Relief of Excess Body pressure Total Seal Upstream and Downstream Floating Seats with PTFE inserts Solid parallel Faced Gate or through conduit API 6D Gate Outside Screw & Yoke Bolted Bonnet Available with Gear Operator and Automatic Special features according to Customers requirements.

16

SPECIFICATIONS Flanges Face to Face Testing

Viton

ANSI B16.10 ANSI B16.34 API 6D up to 600NB (24”) ANSI B16.5 from 650NB (26”) ANSI B16.47 MSS SP44 API 605 ANSI B16.10 API 598, API 6D

RPTFE

L

OVERVIEW

DIMENSIONS (MM)

The flow characteristics of the full conduit version is equal to that of a pipeline with a matching bore. For solid parallel slab the cavity is slightly smaller than that of a wedge gate.

SIZE INCH MM 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 22 550 24 600 26 650 28 700 30 750 32 800 34 850 36 900 38 950 40 1000 42 1050 48 1200 54 1400 60 1500

Parallel Solid Slab

Through Conduit Gate

% Opening

H 712 820 894 1074 1277 1505 1705 1835 2037 2265 2500 2730 3040 3090 3500 3680 4000 4230 4460 4700 4950 5670 6580 7100

H1 257 278 339 432 498 570 640 710 800 877 960 1030 1110 1190 1260 1340 1420 1490 1570 1650 1730 1950 2290 2410

W 250 350 350 450 450 550 650 650 750 750 -

75%

3.4

65%

2.8 A

55% 45%

2.1

N-M(GB) 1.6/2.5 N-M(JB) 1.6/2.5 N-M(API) A x B Weight (Kg) 8-M16/M20 8-M16/M20 8-M16 106x204 70 8-M16/M24 8-M16/M22 8-M20 120x228 100 8-M20/M24 8-M20/M22 8-M20 120x260 120 12-M20/M24 12-M20/M22 8-M20 140x260 210 12-M24/M27 12-M22/M27 12-M22 150x260 240 12-M24/16-M27 12-M22/16-M27 12-M22 160x270 340 16-M24/M30 16-M22/M30 12-M27 172x370 430 16-M27/M33 16-M27/M30 16-M27 180x400 580 20-M27/M33 20-M27/M30 16-M30 190x420 600 20-M30/M33 20-M30/M36 20-M30 193x460 700 • • 20-M33 230x500 800 20-M33/M36 20-M36/M36 20-M33 230x540 980 • • 24-M33 254x600 1200 24-M33/M39 24-M36/M42 28-M33 254x600 1380 • • 28-M39 270x700 2240 24-M36/M45 24-M36/M42 28-M39 270x760 2600 • • 32-M39 280x760 3090 28-M36/M45 28-M36/M48 32-M39 280x800 3500 • • 32-M39 360x850 3970 28-M39/M52 28-M42/M52 36-M39 360x900 4120 • • 36-M39 360x900 5035 32-M45/M52 32-M48/M52 44-M39 420x1000 6380 36-M45/M56 36-M48/M56 44-M45 480x1200 7200 • • 52-M45 540x1300 98000

PRESSURE TEMPERATURE REINFORCED PTFE

PURE PTFE BODY RATING

1.4

B

35%

W1 310 310 460 460 460 460 460 610 610 610 610 813 813 813 813 813 813 813 813 813 813

PRESSURE TEMPERATURE RATING

4.1

85%

Cv percent

L 127 140 140 152 165 178 190 216 222 229 267 267 292 292 318 318 330 330 410 410 410 470 530 600

CLASS 150

4.8

95%

Seat

13Cr

H1

Basic Design

16

H

10

0.7

25%

0

15%

-29 -18

-38

93

149

204

260 °C

5% 10%

20%

30%

40%

50%

60%

70%

80%

Valve Opening CV characteristic graph

A - Through Conduit B - Solid Slab

84

90%

TEST PRESSURE TO API 598

psi/bar

Shell(water)

Seat(water)

Seat(air)

450/32

314/22

80/6

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PARALLEL SLIDE GATE VALVES - CAST STEEL

PARALLEL SLIDE GATE VALVE CAT 50~600AP25SXXXX-M/N~50~600AP76SXXXX-M/N 600~2500 CLASS PRESSURE SEAL BONNET DESIGN FEATURES

W

Pressure seal bonnet Complete flow isolation in either direction Minimum pressure drop Inherent self cleaning action Freedom from leakage, resistant to temperature or pressure changes In line maintenance By pass available upon request

H CLOSE

API 607-7th & ISO 10497 Firesafe Certified

SPECIFICATIONS Basic Design ASME B16.34 Face to Face ASME B16.10 End Flange ASME B16.5 B.W End ASME B16.25 Test and Inspection API 598

API 622 & ISO 15848-1 Fugitive Emission Certified

L1 (BW)

L (RF)

AP76S-P 600LB

MM, INCH & KG

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight

RF BW

2 11.50 292 11.50 292 11.61 295 18.50 470 13.78 350 27 21

in mm in mm in mm in mm in mm Kg Kg

3 14.00 356 14.00 356 14.13 359 25.63 651 13.78 350 91 75

4 17.00 432 17.00 432 17.13 435 27.95 710 31.50 800 113 80

6 22.00 559 22.00 559 22.13 562 43.50 1105 31.50 800 363 289

8 26.00 660 26.00 660 26.10 663 48.31 1227 31.50 800 590 485

Valve Size - Inch 10 12 31.00 33.00 787 838 31.00 33.00 787 838 31.10 33.11 790 841 51.93 68.54 1319 1741 31.50 31.50 800 800 900 1497 738 1300

14 35.00 889 35.00 889 35.12 892 68.54 1741 31.50 800 1497 1300

16 39.00 991 39.00 991 39.13 994 74.21 1885 31.50 800 1769 1434

AP83S-P 900LB

Weld End L1 RTJ L2 Height H Handwheel Dia W Weight

RF BW

2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21

in mm in mm in mm in mm in mm Kg Kg

3 15.00 381 15.00 381 15.12 384 24.84 631 31.50 800 91 75

4 18.00 457 18.00 457 18.11 460 27.95 710 31.50 800 113 80

6 24.00 610 24.00 610 24.13 613 43.50 1105 31.50 800 363 289

8 29.00 737 29.00 737 29.13 740 48.31 1227 31.50 800 590 485

Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.11 38.11 841 968 51.89 68.54 1318 1741 31.50 31.50 800 800 900 1497 738 1300

14 40.50 1029 40.50 1029 40.87 1038 68.54 1741 31.50 800 1497 1300

16 44.50 1130 44.50 1130 44.88 1140 78.54 1995 31.50 800 1769 1434

AP87S-P / AP25S-P

Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight

RF BW

in mm in mm in mm in mm in mm Kg Kg

20 47.00 1194 47.00 1194 47.24 1200 97.24 2470 31.50 800 3447 2892

24 55.00 1397 55.00 1397 55.39 1407 117.44 2983 31.50 800 4536 3741

2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21

18 48.00 1219 48.00 1219 48.50 132 89.45 2272 31.50 800 2268 1838

20 52.00 1321 52.00 1321 52.52 1334 97.24 2470 31.50 800 3447 2892

24 61.00 1549 61.00 1549 61.73 1568 117.44 2983 31.50 800 4536 3741

MM, INCH & KG 1500LB AP87S-M

Description

18 43.00 1092 43.00 1092 43.11 1095 88.39 2245 31.50 800 2268 1838

MM, INCH & KG

Description Flanged End L

L2 (RTJ)

3 18.50 470 18.50 470 18.62 473 25.63 651 31.50 800 91 75

4 21.50 546 21.50 546 21.61 549 27.95 710 31.50 800 113 80

6 27.75 705 27.75 705 27.99 711 43.50 1105 31.50 800 363 289

8 32.75 832 32.75 832 33.11 841 48.31 1227 31.50 800 590 485

10 39.00 991 39.00 991 39.37 1000 51.93 1319 31.50 800 900 738

12 44.50 1130 44.50 1130 45.12 1146 57.91 1471 31.50 800 1497 1300

Valve Size 14 16 49.50 54.50 1257 1364 49.50 54.50 1257 1364 50.24 55.39 1276 1407 57.91 71.50 1471 1816 31.50 31.50 800 800 1497 1769 1300 1434

2500LB AP25S-M 2 17.75 451 17.75 451 17.87 454 25.24 641 31.50 800 99 63

AU S T R A L I A N P I P E L I N E VA LV E

3 22.75 578 22.75 578 22.99 584 27.05 687 31.50 800 102 86

4 26.50 673 26.50 673 26.89 683 27.05 687 31.50 800 136 103

6 36.00 914 36.00 914 36.50 927 40.94 1040 31.50 800 386 315

8 40.25 1022 4025 1022 40.87 1038 49.37 1254 31.50 800 680 580

10 50.00 1270 50.00 1270 50.87 1292 51.85 1317 31.50 800 909 750

12 56.00 1422 56.00 1422 56.89 1445 62.76 1594 31.50 800 1587 1400

85


PARALLEL SLIDE GATE VALVES - CAST STEEL

CAT 50~600AP25SXXXX-P~50~600AP76SXXXX-P - PRESSURE SEAL BONNET

37 19 18 17

29

28

30

16

31

20

9

23 34 35

8

12

7

11 32 33

26

10

15

38 27 2 39

6 1 3 24 4 5

Pressure Seal (Pillar & Bridge Pressure Seal Bonnet Style shown.)

MATERIALS LIST 1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 23 24 26 27 28 29 30 31 32 33 34 35 37 38 39

Part Name Body Bonnet Gate* Gate Retainer Seat* Stem Silver Plated-Gasket Thrust Ring Pressure Collar Pressure Plate Gland Gland Flange Stop Plate Gland Adaptor Plate Stem Nut Gear Dust Proof Cover Yoke Belleville Spring Spring Pin Packing Nut Bolt Nut Spring Washer Bolt Nut Bolt Nut Stem Indicator Packing Ring Backseat

Carbon Steel to ASTM A216 WCB A352 LCB A352 LCC A105 A350 LF2 A350 LF2 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A182 F316 A216 WCB A182 F316 A105

A182 F316 A182 F316 A182 F316 A182 F316 A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A182 F316 A182 F316 A352 LCB A352 LCC A182 F316 A182 F316 A350 LF2 A350 LF2

A182 F316

A182 F316

A182 F316

A194 2H A193 B7 A194 2H

A194 7 A320 L7 A194 7

A194 7 A320 L7 A194 7

A193 B7 A194 2H A193 B7 A194 2H

A320 L7 A194 7 A320 L7 A194 7

A320 L7 A194 7 A320 L7 A194 7

Hard Face

Hard Face

Hard Face

Alloy Steel to ASTM A217 C5 A105 A105 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A564 S17400 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A182 F316 A182 F316 A182 F316 A217 WC6 A217 C5 A217 C12 A182 F316 A182 F316 A182 F316 A105 A105 A105 B150 C61900 Steel Steel Steel Steel +ZP/Inconel Steel A182 F316 A182 F316 A182 F316 Graphite A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 Steel A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A194 4 Steel B150 C61900 Hard Face Hard Face Hard Face A217 WC6 A105 A182 F316 A182 F316 A182 F316

* +Stellite where specified, Inconel & Monel option also available.

86

AU S T R A L I A N P I P E L I N E VA LV E

Stainless Steel to ASTM A351 CF8 A351 CF8M A890 4A A182 F304 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F304 A182 F304 A182 F304 A351 CF8 A182 F316 A182 F304

A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A351 CF8M A182 F316 A182 F316

A182 F51 A182 F51 A182 F51 A182 F51 A182 F51 A890 4A A182 F51 A182 F51

A182 F316

A182 F316

A182 F51

A194 8 193 B8 A194 8

A194 8M 193 B8M A194 8M

A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa

A193 B8 A194 8 A193 B8 A194 8

A193 B8M A194 8M A193 B8M A194 8M

A193 B8MLCuN A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa

Hard Face

Hard Face

Hard Face


PARALLEL SLIDE GATE VALVES - CAST STEEL

PARALLEL SLIDE GATE VALVE CAT 50~600AP47SXXXX~50~600AP87SXXXX CLASS 150-1500 SPRING ENERGISED DISCS 26 27

C

25 23 22 20 21 19 18 17 15 16 14 13 12

B

FEATURES For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water.

24

10 11

This design consists of two discs, kept in contact with parallel body seats, using the line pressure and seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.

9 8 28

6

29

5

7

STANDARD MATERIAL SPECIFICATIONS

4 3 2 1

Buttweld ends

5

A

(Spring Loaded Double Disc Style)

PRESSURE/TEMPERATURE WCB BODY Test Pressure to API 598 (PSIG)

Class

Cat No.

Shell Seat (Hydro) (Hydro)

Seat (Air)

Working Pressure CWP Saturated Steam WOG (at 260°C)*

150 AP47XUS 450 315 80 280 (Table D to F) 300 AP33XUS 1125 815 80 720 (Table H to J) 600 AP76XUS 2225 1628 80 1440 900 AP83XUS 3350 2442 80 2190 1500 AP87XUS 5626 4078 80 3600 For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.

170 600 1200 1800 3000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Body Seat Ring Disc Support Disc* Spring* Washer Screw Stem Gasket Bolt Nut Bonnet Back Seat Ring Packing Spacer Packing Packing Pin Gland Gland Flange Eyebolt Nut Grease Nipple Stem Nut Retaining Nut Handwheel Handwheel Nut Screw Nameplate Rivet

Material ASTM A216 Gr. WCB A105+STL 6# ASTM A216 Gr. WCB A105+410 Inconel X-750 304 SS B8 ASTM A182 F6A/17-4PH 304 S.W. +Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A216 Gr. WCB ASTM A182 Gr. F6 ASTM A182 Gr. F6 Flexible Graphite Braided Graphite 1035 AISI 410 ASTM A216 Gr. WCB ASTM A193 Gr. B7 ASTM A194 Gr. 2H 304 SS ASTM A439 Gr. D2 1025 A536 1025 1035 304 SS 304 SS

* Also available with expanding wedge energiser (no spring) style - refer to drawing.

SPECIFICATIONS Basic Design API 600, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends - ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature ratings to ANSI B16.5

­­O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request.

AU S T R A L I A N P I P E L I N E VA LV E

87


PARALLEL SLIDE GATE VALVES - CAST STEEL

PARALLEL SLIDE GATE VALVE CAT 50~600AP47XXXXKS~50~600AP87XXXXKS CLASS 150-1500 EXPANDING PARALLEL SLIDE C

FEATURES

24

Suitable for super-heated steam, H.T.H.W steam condensate and water.

31

23

Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter.

22 21 20 19 18 17

These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.

16 15 14 13

B

12

­­O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve,

25 26

11

Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.

10 9 8

Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).

7 6 5

Pressure/temperature charts available on request.

4 3 2

STANDARD MATERIAL SPECIFICATIONS

1

A

Buttweld ends

A

27 31

28 29 30

4

3

5 6

5 3

4

PRESSURE/TEMPERATURE WCB BODY Cat No.

Shell (Hydro)

Seat (Hydro)

Seat (Air)

Working Pressure CWP Saturated Steam WOG (at 260°C)*

AP47XUKS

450

315

80

280

170

AP33XUKS

1125

815

80

720

600

AP76XUKS AP83XUKS AP83XUKS

2225 3350 5626

1628 2442 4078

80 80 80

1440 2190 3600

1200 1800 3000

Test Pressure to API 598 (PSIG)

Class 150 (AS/BST D to F) 300 (AS/BST H to J) 600 900 1500

For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.

88

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Part Body Seat Ring Wedge Blocks Discs Springs Disc Yoke Guides Stem Studs Nuts Gasket Bonnet Back Seat Packing Packing Gland Gland Flange Pins Eyebolts Nuts Stem Nut Retaining Nut Handwheel Nuts Nameplate Rivets Bearings Yoke Studs Nuts Grease Nipple

Material ASTM A217 WCB ASTM A105+STL.6 ASTM A743 CA40 ASTM A105+STL.12 Inconel X-750 ASTM A743 C40 C.S. ASTM A182 F6A/17-4PH ASTM A193 B7 ASTM A194 2H 304SS+GRAPHITE ASTM A216 WCB ASTM A276 410 FLEXIBLE GRAPHITE 316+BRAIDED GRAPHITE ASTM A276 410 ASTM A217 WCB AISI 1035 ASTM A193 B7 ASTM A194 2H ALUMINIUM BRONZE AISI 1035 MALLEABLE IRON AISI 1035 316SS 316SS SUB-ASSEMBLY ASTM A216 WCB ASTM A193 B7 ASTM A194 2H BRASS

* Also available with expanding wedge energiser (no spring) style - refer to drawing.

AU S T R A L I A N P I P E L I N E VA LV E


PARALLEL SLIDE GATE VALVES - CAST STEEL

PARALLEL SLIDE GATE VALVE CAT 50~600AP47KSXXXX~50~600AP87KSXXXX CLASS 150-1500 EXPANDING PARALLEL SLIDE SPECIFICATIONS

TRIM MATERIAL CODES (TO API 600)

Basic Design API 600, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331.1 / ISO 7005-1 PN 10 to 250 Pressure/Temperature ratings to ANSI B16.5

Seating Code X U XU P* R* M* N* H*

Body Seat Surface Part No. 3 F6 Stellite Stellite F304 F316 Monel Alloy 20 Hastelloy B

Double Disc Surface Part No. 4 F6 Stellite F6 F304 F316 Monel Alloy 20 Hastelloy B

Stem Part No. 5 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B

Back Seat (Stuffing Box) Part No. 10 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B

* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.

OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS) CLASS 150 (Table D to F)

CLASS 300 (Table F to H)

CLASS 600

CLASS 900

D A B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg)

inch mm mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF

2 50 51 178 409 200 20 51 216 428 200 25 51 292 474 250 50 51 372 590 250 110

2-1/2 65 64 190 472 200 25 64 241 477 250 44 64 330 553 250 60 60 419 702 300 140

3 80 76 203 490 250 38 76 283 543 250 50 76 356 593 300 85 76 384 740 300 150

4 100 102 229 612 250 55 102 305 650 300 74 102 432 654 350 135 102 460 870 350 220

5 125 125 254 720 350 75 125 354 720 300 124 125 508 857 400 260 120 559 1051 450 355

6 150 152 267 806 350 85 152 403 850 350 137 152 559 970 500 345 152 613 1078 560 460

8 200 203 292 990 350 134 203 419 1037 450 217 203 660 1122 560 515 203 740 1318 640 800

10 250 254 330 1186 450 198 254 457 1276 500 337 254 787 1330 720 845 254 841 1581 800 1050

12 300 305 356 1415 500 320 305 502 1438 560 580 305 838 1519 720 1120 305 968 1867 800 1600

14 350 337 381 1583 560 400 337 760 1585 640 715 337 889 1716 720 1360 324 1039 2004 900 2220

16 400 387 406 1771 640 524 387 838 1960 720 1050 387 991 2110 900 1910 375 1140 2178 900 3000

18 450 438 432 1955 720 690 438 914 2155 800 1235 438 1092 2400 1000 2335 438 1219 2526 900 3870

20 500 489 457 2210 800 900 489 991 2350 900 1655 489 1192 2461 1000 2700

24 600 591 508 2698 900 1350 591 1143 2720 1118 2320

Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.

Open

Closed

AU S T R A L I A N P I P E L I N E VA LV E

89


SLURRY VALVES - CAST STEEL

SLURRY VALVES

90

AU S T R A L I A N P I P E L I N E VA LV E


SLURRY VALVES - CAST STEEL

SLURRY VALVES OVERVIEW Our APV slurry valves have an advanced design providing optimum sealing and flow channel design. These valves have been widely used in many big aluminium oxide enterprises.

DESIGN STANDARD AND SPECIFICATIONS Product Standard

Face-to-Face dimension standard

Connection flange standard

Inspection and test standard

ASME B16.34

GB/T12221 or as stipulated in the contract

ASME B16.5

API 598

Specifications Model Series Type of connection flange

Nominal Pressure

Nominal diameter (mm)

Operator

Applicable Temperature ≤ °C

Test Pressure (MPa)

Applicable medium

1.0MPa 1.6MPa

Raised face (RF)

2.0MPa/150lb

Manual Pneumatic Electric Bevel gear

2.5MPa 5.0MPa/300lb

Raised face 6.3MPa (RF) Male and 10.0MPa/600lb Female face (MF) 11.0MPa/900lb Ring Joint (RTJ) 16.0MPa

150

20-600

40-400

Granule slurry in aluminium oxide, mining, metallurgy etc. 425

Low pressure High Pressure seal seal

Shell

Backseal

1.5

1.1

1.1

2.4

1.76

1.76

3.0

2.2

2.2

3.75

2.75

7.5

5.5

9.45

6.93

6.93

15.0

11.0

11.0

16.5

12.1

12.1

24.0

17.6

17.6

2.75 5.5

0.6

Materials of main parts Name of parts

Material

Shell

WCB

Stem

2Cr13

Valve Seat, Valve Disc

17-4PH/410/2Cr13

Sealing surface

YG Hard alloy, tungsten carbide, YG

The APV slurry valve features a valve body split from top and bottom. The two bodies are connected by bolts and installed with the valve seat between them, for ease of replacing the valve seat. High hardness metal protection ring with anti-corrosive performance is ensured according to the working conditions, providing effective protection for the trims. The internal cavity of the valve body is designed to provide a streamlined channel with wear resistant performance and low flow resistance.

10

10 9 8 7 6 5 4 3 2 1

No. 1 2 3 4 5 6 7 8 9 10

Part Bottom Body Gasket Seat Disc Stem Upper Body Packing Bonnet Stem Nut Hand Wheel

Material ASTM A216-WCB Flexible graphite-stainless steel ASTM A105+STL/TCI/Ni-Hard ASTM A105+STL/Ni-Hard ASTM A276-420/17-4PH ASTM A216-WCB Flexible Graphite ASTM A216-WCB B150 C61900 FCD450

Gear operated slurry valve < 300lb

9 8 7 6 5 4 3 2 1

Gear operated slurry valve ≥ 300lb

AU S T R A L I A N P I P E L I N E VA LV E

91


SLURRY VALVES - CAST STEEL D 0

SLURRY VALVE

C-1

sJs45Y(RF)

sJs545Y(RF)

L

1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24

D

150 180 230 230 310 310 350 400 480 600 730 850 980 1100 1200 1250 1450

K

Z-Ø

d

150LB RF Js45/545/945Y-20 79.5 4-16 51 89 4-16 63.5 98.5 4-16 73 120.5 4-16 92 139.5 4-18 105 152.5 4-18 127 190.5 8-18 157.5 216 8-22 186 241.5 8-22 216 298.5 8-22 270 362 12-26 324 432 12-26 381 476 12-29.5 413 540 16-29.5 470 578 16-32.5 533.5 635 20-32.5 584.5 749.5 20-35.5 692.5

110 120 130 150 180 190 230 255 280 345 405 485 535 600 635 700 815

C-f

D0

11.5-2 13-2 14.5-2 16-2 17.5-2 19.5-2 24-2 24-2 25.5-2 29-2 30.5-2 32-2 35-2 37-2 40-2 43-2 48-2

140 150 200 250 250 250 300 350 400 400 450 500 550 600 600 700 700

Manual

H

240 250 280 350 370 390 420 500 590 680 790 890

Gear

520 610 710 820 920 1080 1165 1440 1565 1800

0

D

D

H

H

H

Z-Ø

Z-Ø

DN P d K D

DN P K D

Z-Ø

C-E

L

C-E

C-E L

L Js45YG(RJ)

D

in

DN

25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

L

0

DN/Size

L

P d K

DIMENSIONS (150LB) mm

Z-Ø

D K d DN Z-Ø

D K d DN

H

H

0 D

C-1

Js545YG(RJ)

Js945YG(RJ)

DIMENSIONS (300LB) mm

92

DN/Size

in

40 50 65 80 100 125 150 200 250 300 350 400

1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16

40 50 65 80 100 125 150 200 250 300 350 400

1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16

L

372 390 390 467 502 736 841

378

634 771 881

D

K

155 165 190 210 255 280 320 380 445 520 585 650

114.5 127 149 168.5 200 235 270 330 387.5 451 514.5 571.5

155 165 190 230 265 315 355 430 505 585 655 715

114.5 127 149 180 210 250 290 360 430 500 560 620

Z-Ø

J/d

300LB RJ Js45/545/945YG 4-22 90.5 8-18 108 8-22 127 8-22 146 8-22 175 8-22 210 12-22 241 12-26 302 16-29.5 356 16-32.5 413 20-32.5 457 20-35.5 508 600LB RJ Js45/545/945YG 4-22 90.5 8-18 108 8-22 127 8-22 150 8-26 176 8-29.5 212 12-29.5 250 12-32.5 312 16-35.5 376 20-35.5 448 20-39 505 20-42 565

P

C-E

D0

68.28 82.55 101.6 123.82 149.22 180.98 211.12 269.88 323.85 381.00 419.10 469.90

21-6.35 22.5-6.35 25.5-6.35 29-7.92 32-7.92 35-7.92 37-7.92 41.5-7.92 48-7.92 51-7.92 54-7.92 57.5-7.92

300 300 350 400 400 450 500 600 600 600 700 700

68.28 82.55 101.6 115 145 175 205 265 320 375 420 480

22.5-6.35 25.5-7.92

AU S T R A L I A N P I P E L I N E VA LV E

450 480 508 682

Manual 430 430 490 600 655 730 790 880 1020 1150

H

Gear

820 910 1110 1110

650

720 800 890 1160 1335 1350 1540

1485


SLURRY VALVES - CAST STEEL

ANGLE DISCHARGE SLURRY VALVE In addition to the flat bottom discharge valves and pipe connection discharge valves, APV provides angle type discharge valves. The angle type discharge valves feature easy operation, convenient maintenance and trim replacement. This type of valve is particularly suitable for aluminium oxide manufacturers.

10 9

No.

Accessory name

Material

1

Flange

ASTM A105

2

Seat

ASTM A105+STL

3

Gasket

Flexible Graphite + Stainless Steel

4

Disc

ASTM A105+STL (YG)

5

Body

ASTM A216-WCB

6

Packing

Flexible Graphite

5

7

Stem

ASTM A276-420

4

8

Bonnet

ASTM A216-WCB

9

Stem Nut

B150 C61900

10

Hand Wheel

FCD450

8 7 6

3 2 1

DIMENSIONS (150LB) D

130 165 145 190 212 230 325 345 390 425 446 555

K

190 230 255 280 345 405 485 535 600 635 700 815

152.5 190.5 216 241.5 298.5 362 432 476 540 578 635 749.5

Z-Ø

d

Fb44/544Y-20 (150lb) (RF) 4-18 127 8-18 157.5 8-22 186 8-22 216 12-22 270 12-26 324 12-26 381 12-29.5 413 16-29.5 470 16-32.5 533.5 20-32.5 584.5 20-35.5 692.5

C-f

L

D0

19.5-2 22-2 24-2 25.5-2 29-2 30-2 32-2 35-2 37-2 40-2 43-2 48-2

170 210 181 220 235 290 280 310 350 375 401 490

250 300 350 400 400 450 500 500 600 600 700 700

H Manual 700 700 730 880 970 1120 1230

Gear

990 1725 1880 2045 2140 2210 2325

H

H

D0

D0

Z-Ø C-f

H1

H1 K

K D

D L

Fb44Y (RF)

Z-Ø

DN d K D

D

C-f

d

3 4 5 6 8 10 12 14 16 18 20 24

H1

K

80 100 125 150 200 250 300 350 400 450 500 600

in

DN

DN/Size mm

L

Fb544Y (RF)

AU S T R A L I A N P I P E L I N E VA LV E

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TECHNICAL

TECHNICAL DATA GATE GLOBE & CHECK VALVES EQUALISING DEVICES EQUALISING DEVICE In dual seated gate valves it is necessary to provide a means to prevent over pressurisation due to thermal expansion of trapped fluids inside the valve body. This expansion can cause pressures that exceed the valve materials’ strength causing excessive leakage or actuator failure. The over pressurisation can be avoided with an internal hole or an external equalising pipe which makes the valve unidirectional. Other solutions are as follows –

EQUALISING PIPE WITH ISOLATION VALVE OR EQUALISING BY-PASS. The equalising pipe connects the valve’s center cavity to the inlet end of the valve allowing fluid displacement. The isolation valve in the equalising pipe is kept open during normal operating conditions. The isolation valve is closed when required for hydrostatic testing or other reason. A combined by-pass with equalising pipe can also be installed to permit the pressure relief in center cavity even with by-pass closed.

Equalising By-pass

Equalising pipe with isolation valve

“Y” Stop Check & “Y” Lift Check Valves are provided with an equalising pipe connecting the area above the disc to the valve outlet. The equalising pipe eliminates any pressure build up over the disc allowing the higher pressure below to fully open the disc. This full disc lift reduces pressure drop and the required minimum flow to fully open the valve.

IMPACT HANDWHEEL

Equalising pipe

HANDWHEEL LOCKNUT

ROLL PIN IMPACTOR HANDWHEEL

CROSSARM For rotary stem

IMPACT HANDWHEEL HANDWHEEL LOCKNUT

IMPACTOR HANDWHEEL

CROSSARM

Larger size valves (mainly Globe & Stop Check Valves) require an impact hand wheel, when a bevel gear actuator is not required.

HANDWHEEL BUSH

For non rotary stem

94

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TECHNICAL

BY-PASSES BY-PASSES By-passes serve two purposes. They are used in steam service to warm-up the line before the main valve is opened. They are also used on steam and other lines to balance the pressure on both sides of the main valve wedge or disc to aid in opening a large valve. Valves can be furnished with all welded-on by-passes when specified. By-passes are equipped with a single OS&Y globe valve with a pressure/temperature rating and corrosion resistance equal to or exceeding that of the main valve. Main valve size

1 1/2”-4”

5”-8”

10”-36”

By-pass size

1/2”

3/4”

1”

Gate valve by-passes shall be regularly attached to the side of the main valve with the stems of both valves parallel and pointing upward (between locations A & B). Globe valve by-passes shall be regularly attached to the right side of the main valve with the stems of valve parallel and pointing upward. The right side of the globe valve is the side at the right when facing the flow port which leads to the underside of the disc (between location E & F). Bleed, drain and by-pass piping can be furnished with manual or remote actuated valves, as required. Where service conditions warrant larger-than-standard by-passes, it is recommended that the installation of the by-passes be around the main valve.

By-passes on valves 4” and larger are furnished to comply with MSS Standard Practice SP-45, Series A.

Gate & Globe Valves

Globe Valve

F A

B

E

F A

B

E

Side View

Bottom View

AU S T R A L I A N P I P E L I N E VA LV E

95


TECHNICAL

DRAIN & BLEED CONNECTIONS DRAIN & BLEED CONNECTIONS APV valves can be furnished with drain connections at any of the locations shown below. Standard drain connections are the same size as shown below and are drilled, tapped and plugged. Main valve size Drain size

A

1 1/2”-4”

5”-8”

10”-36”

1/2”

3/4”

1”

A

G

B

B C

However, “special request” drain connections can be furnished with threaded or seal welded 6” long nipples with or without shut-off valves. Complete descriptions of desired configurations should be included in your inquiry.

C

G

D

C

D

D

Check Valves

Bleed valves can be supplied upon request. APV’s standard bleed valve is a gate valve, but other configurations can be furnished.

K (opposite of J)

I

H

J

A F

C

B

C

A&B

D

CGD

Gate Valves

Globe Valves

FUSEABLE LINK ESDV UL/FM approved fuseable link (Choice of temperatures)

Refer to Flowturn Gate, Globe, Check Catalogue for more information.

96

B

E&F A

E

G

AU S T R A L I A N P I P E L I N E VA LV E

D


TECHNICAL

TECHNICAL DATA GATE GLOBE & CHECK VALVES FLOW FORMULATION USING CV FACTORS ENGLISH Units UNITS English English Units

Flow Formulation Using Cv Factors Flow Formulation Using Cv Factors

Metric Units

METRICUnits UNITS Metric

Fluid Flow - Nomenclature Cv Flow coefficient for valves and fittings P1 Absolute inlet pressure (PSIA) P2 Absolute outlet pressure (PSIA) PPressure drop in pounds per square inch (PSI) QLiquid flow in gallons per minute. (GPM) q’m Rate of gas flow in cubic feet per minute at standard conditions, 14.7 psia and 60°F (SCFM) SSpecific gravity of flowing liquid relative to water at 60°F Sg Specific gravity of gas relative to air sNumber of degrees of superheat for steam in °F T1 Absolute inlet temperature in degrees Rankine (°R) WSteam of vapour flow rate in pounds per hour (LBS/HR) Fluid Flow - Nomenclature Cv Flow coefficient for valves and fittings P1 Absolute inlet pressure (PSIA) P2 Absolute outlet pressure (PSIA) PPressure drop in pounds per square inch (PSI) QLiquid flow in gallons per minute. (GPM) q’m Rate of gas flow in cubic feet per minute at standard conditions, 14.7 psia and 60°F (SCFM) SSpecific gravity of flowing liquid relative to water at 60°F Sg Specific gravity of gas relative to air sNumber of degrees of superheat for steam in °F T1 Absolute inlet temperature in degrees Rankine (°R) WSteam of vapour flow rate in pounds per hour (LBS/HR)

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TECHNICAL

FLOW COEFFICIENTS FLOW COEFFICIENTS - TYPICAL CV FACTORS FOR API 602 TYPE VALVES 150 - 800 CLASS VALVE SIZE

GATE

GLOBE

CHECK LIFT TYPE

Regular Port

Full Port

Regular Port

Full Port

Y Pattern*

Regular Port

Full Port

Y Pattern*

1/4 3/8 1/2

5.5

2.5 4.3 11.6

1.5

1.1 1.4 3.6

2.9 3.8 4.8

1.0

0.9 1.1 2.1

2.3 3.5 4.8

3/4 1 1 1/4

12.0 27.0 55.0

26.6 54.6 79.8

3.8 6.8 11.0

6.6 10.9 14.0

7.8 11.2 18.0

2.8 5.4 9.5

5.8 7.0 13.0

7.8 11.2 18.0

1 1/2 2

80.0 105.0

87.0 203.0

14.3 25.0

24.3 39.7

37.8 69.2

11.0 18.0

16.0 32.0

37.8 69.2

* Full Port

FLOW COEFFICIENTS FOR 150 & 300 CLASS BOLTED BONNET API 600 TYPE VALVES GATE VALVE SIZE

GLOBE & STOP CHECK

SWING CHECK TILTING DISC CHECK Min. Flow Flow velocity velocity for fully for fully open Full Port open (1) Regular Port Cv (1) Cv ft/sec (water ft/sec (water 60°F) 60°F) 101 7.82 60 5.69 183 7.90 109 5.75 292 7.96 174 5.80

Full Port Cv

Regular Port Cv

Full Port Cv

Y Pattern Cv

1 1/2 2 2 1/2

170 311 495

30 55 87

38 69 110

57 104 166

3 4 6

724 1320 3076

127 232 539

160 292 682

242 441 1026

427 778 1814

8.02 8.10 8.22

254 463 1079

5.84 5.9 5.99

8 10 12

5608 8834 13071

982 1563 2285

1242 1979 2896

1867 2970 4341

3307 5269 7709

8.31 8.38 8.43

1967 3134 4586

6.05 6.10 6.14

14 16 18

16074 21554 27876

2809 3765 -

-

5335 7148 9237

9480 12712 16440

8.25 8.32 8.38

5639 7562 9780

6.01 6.06 6.10

20 22 24

35048 43078 51973

-

-

11605 14255 17188

20670 25406 30652

8.43 8.47 8.51

12296 15113 18233

6.14 6.17 6.20

26 28 30

61714 72387 83919

-

-

-

36413 42692 49462

8.55 8.58 8.72

21660 25395 29441

6.22 6.25 6.35

36 42(2) 48(2) 54(2)

119333 163380 215888 278938

-

-

-

70379 96356 127324

8.48 10.22 10.93

41865 57318 75739

6.91 7.45 7.96

-

-

-

-

-

-

NOTES: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet. (2) Class 150 only.

98

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TECHNICAL

FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 600 CLASS BOLTED BONNET API 600 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30

170 311 495 724 1320 3076 5434 8474 12509 15151 20106 25406 31355 38435 46312 54333 63023 73110

30 55 87 127 232 539 952 1483 2187 2648 3512 -

57 104 166 242 441 1026 1809 2818 4155 5030 6669 8421 10368 12723 15321 17966 -

101 183 292 427 778 1814 3205 4998 7377 8936 11858 14948 18492 22668 27313 32044 37169 43118

9.2 8.85 8.59 8.39 8.08 7.65 7.31 7.60 8.34 8.73 9.34 9.88 10.39 10.91 11.41 11.86 12.30 12.73

60 109 174 254 463 1079 1906 2973 4388 5315 7054 8913 11000 13484 16247 19061 27110 25649

6.7 6.45 6.26 6.11 5.88 5.57 5.32 5.53 6.07 6.36 6.81 7.20 7.57 7.95 8.31 8.64 8.95 9.27

36

114881

-

-

-

-

40303

10.33

VALVE SIZE

SWING CHECK

TILTING DISC CHECK

NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.

FLOW COEFFICIENTS FOR 900 CLASS BOLTED BONNET API 600 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

1 1/2 2 2 1/2

141 273 397

25 48 70

47 92 133

83 161 234

8.87 8.84 8.54

49 96 139

6.46 6.44 6.22

3 4 6

665 1239 2815

117 218 494

233 414 939

392 731 1660

8.73 8.62 8.37

233 435 988

6.35 6.28 6.09

8 10 12

4901 7817 11171

859 1368 1954

1632 2600 3712

2891 4610 6588

8.14 8.25 8.98

1719 2742 3919

5.93 6.01 6.54

14 16 18

13646 18031 23056

2386 3150 -

4531 5983 7644

8048 10634 13597

9.42 10.07 10.69

4787 6326 8088

6.86 7.34 7.78

20 22 24

28726 35048 42027

-

9518 11605 13908

16942 20670 24786

11.26 11.81 12.34

10078 12296 14744

8.20 8.60 8.99

26

49668

-

16428

-

-

17425

9.35

VALVE SIZE

SWING CHECK

TILTING DISC CHECK

NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.

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TECHNICAL

FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 1500 CLASS BOLTED BONNET API 600 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

1 1/2 2 2 1/2

141 273 397

25 48 70

47 92 133

83 161 234

10.08 10.05 9.71

49 96 139

7.34 7.32 7.07

3 4 6

604 1078 2450

106 189 430

202 360 817

356 636 1445

9.69 5.83 7.10

212 378 860

7.06 4.25 5.17

8 10 12

4244 6761 9657

744 1184 1690

1414 2250 3210

2503 3988 5696

8.10 9.05 9.86

1489 2372 3388

5.90 6.59 7.18

14 16 18

11701 15447 19766

-

3887 5187 6556

6901 9110 11657

10.32 11.03 11.70

4105 5919 6932

7.52 8.04 8.53

20 22 24

25022 30465 36507

-

8294 10092 12087

-

-

8778 10688 12808

9.02 9.46 9.87

VALVE SIZE

SWING CHECK

TILTING DISC CHECK

FLOW COEFFICIENTS FOR 2500 CLASS BOLTED BONNET API 600 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

1 1/2 2 2 1/2

93 170 273

16 30 48

31 57 92

55 101 161

9.89 9.43 9.08

32 60 96

7.20 6.87 6.62

1 1/2 2 2 1/2

397 660 1588

70 116 279

133 221 530

234 389 936

8.79 5.89 7.27

139 232 557

6.40 4.29 5.29

1 1/2 2 2 1/2

2815 4566 6553

494 800 1147

939 1521 2181

1660 2693 3865

8.34 9.36 10.21

988 1602 2299

6.07 6.82 7.43

1 1/2 2 2 1/2

8027 10633 13646

-

2670 3533 4531

4734 -

10.71 -

2816 3730 4787

7.80 8.35 8.86

1 1/2 2 2 1/2

16713 20449 24610

-

5547 6782 8158

-

-

5863 7174 8634

9.30 9.76 10.21

VALVE SIZE

100

SWING CHECK

AU S T R A L I A N P I P E L I N E VA LV E

TILTING DISC CHECK


TECHNICAL

FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 600 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

2 2 1/2

217 343

55 87

104 166

109 174

8.85 8.59

109 174

6.45 6.26

3 4 6

499 900 2070

127 232 539

242 441 1026

254 463 1079

8.39 8.08 7.65

254 463 1079

6.11 5.88 5.57

8 10 12

3622 5606 8219

952 1483 2187

1809 2818 4155

1906 2973 4388

7.31 7.60 8.34

1906 2973 4388

5.32 5.53 6.07

14 16 18

9921 13099 16489

2648 3512 -

5030 6669 8421

5315 7054 8913

8.73 9.34 9.88

5315 7054 8913

6.36 6.81 7.20

20 22 24

20264 24746 29714

-

10368 12723 15321

11000 13484 16247

10.39 10.91 11.41

11000 13484 16247

7.57 7.95 8.31

26 28 30

34755 40201 46503

-

17966 -

19061 27110 25649

11.86 12.30 12.73

19061 27110 25649

8.64 8.95 9.27

36

72438

-

-

-

-

40303

10.33

VALVE SIZE

SWING CHECK

TILTING DISC CHECK

FLOW COEFFICIENTS FOR 900 CLASS PRESSURE SEAL ASME B 16.34 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

2 2 1/2

191 276

48 70

92 133

96 139

8.84 8.54

96 139

6.44 6.22

3 4 6

458 846 1897

117 218 494

233 414 939

233 435 988

8.73 8.62 8.37

233 435 988

6.35 6.28 6.09

8 10 12

3273 5178 7355

859 1368 1954

1632 2600 3712

1719 2742 3919

8.14 8.25 8.98

1719 2742 3919

5.93 6.01 6.54

14 16 18

8952 11771 14984

2386 3150 -

4531 5983 7644

4787 6326 8088

9.42 10.07 10.69

4787 6326 8088

6.86 7.34 7.78

20 22 24

18594 22604 27013

-

9518 11605 13908

10078 12296 14744

11.26 11.81 12.34

10078 12296 14744

8.20 8.60 8.99

26

31825

-

16428

-

-

17425

9.35

VALVE SIZE

SWING CHECK

AU S T R A L I A N P I P E L I N E VA LV E

TILTING DISC CHECK

101


TECHNICAL

FLOW COEFFICIENTS FLOW COEFFICIENTS FOR 1500 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES

VALVE SIZE

2 2 1/2 3 4 6

GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

191 276

48 70

92 133

96 139

10.05 9.71

96 139

7.32 7.07

106 189 430

202 360 817

212 378 860

9.69 5.83 7.10

212 378 860

7.06 4.25 5.17

8.10 9.05 9.86

1489 2372 3388

5.90 6.59 7.18

4105 5919 6932

7.52 8.04 8.53

8778 10688 12808

9.02 9.46 9.87

417 738 1655

SWING CHECK

8 10 12

2841 4490 6374

744 1184 1690

1414 2250 3210

1489 2372 3388

14 16 18

7697 10112 12882

-

3887 5128 6556

4105 5919 6932

20 22 24

16238 19699 23527

-

8294 10092 12087

-

TILTING DISC CHECK

10.32 11.03 11.70 -

NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.

FLOW COEFFICIENTS FOR 2500 CLASS PRESSURE SEAL ASME B16.34 TYPE VALVES GATE

GLOBE, STOP CHECK AND LIFT CHECK

Full Port Cv

T Pattern Cv

Y Pattern Cv

Full Port Cv

Min. Flow velocity for fully open (1) ft/sec (water 60°F)

Regular Port Cv

Flow velocity for fully open (1) ft/sec (water 60°F)

2 2 1/2

120 191

30 48

57 92

60 96

9.43 9.08

60 96

6.87 6.62

3 4 6

276 455 1080

70 116 279

133 221 530

139 232 557

8.79 5.89 7.27

139 232 557

6.40 4.29 5.29

8 10 12

1897 3053 4354

494 800 1147

939 1521 2181

988 1602 2299

8.34 9.36 10.21

988 1602 2299

6.07 6.82 7.43

14 16 18

5315 7007 8952

-

2670 3533 4531

2816 -

10.71 -

2816 3730 4787

7.80 8.35 8.86

20 22 24

10925 13319 15975

-

5547 6782 8158

-

-

5863 7174 8634

9.30 9.76 10.21

VALVE SIZE

SWING CHECK

TILTING DISC CHECK

NOTE: (1) Required flow velocity for other fluid different than water = Flow velocity on table x 7.9 SQRT( 1/ density of the fluid), density in lbs per cubic feet.

102

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TECHNICAL

ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GLOBE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE

GLOBE

TYPE

GLOBE

TYPE

CLASS SIZE

150

WP1

CWP

STP

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) 50

19.05

14.82

150

285

315

2.5

62

22.23

17.99

150

285

3

74

25.40

20.32

150

285

4

100

28.58

23.50

150

5

125

31.75

26.67

6

144

31.75

26.67

THREAD**

PITCH** LEAD

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

(stem thread OD-thread p/inch)

(mm)

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

3/4-6 ACME-2G

4.240

1

482.500

719.72

773.23

1.30

2.04

2.24

25

315

7/8-6 ACME-2G

4.240

1

694.400

1065.14

1147.77

2.55

3.98

4.38

25

315

1.00-5 ACME-2G

5.080

1

935.120

1465.14

1584.71

3.26

5.10

5.61

31

285

315

1-1/8-5 ACME-2G

5.080

1

1315.800

2110.26

2289.53

4.89

7.65

8.41

38

150

285

315

1-1/4-5 ACME-2G

5.080

1

1778.890

2907.49

3162.17

7.83

12.24

13.46

40

150

285

315

1-1/4-5 ACME-2G

5.080

1

2507.730

4180.11

4557.54

12.79

19.99

21.99

41

8

200

34.93

28.58

150

285

315

1-3/8-4 ACME-2G

6.350

1

4098.470

7001.41

7656.64

17.62

27.53

30.28

53

10

228

41.28

34.93

150

285

315

1-5/8~1-3/4-4 ACME-2G

6.350

1

5712.510

9898.82

10843.79

32.63

50.99

56.09

61

12

288

50.80

44.45

150

285

315

2.00-4 ACME-2G

6.350

1

8097.860 14217.29 15598.70

58.73

91.77

00.95

61

14

304

60.33

51.86

150

285

315

2-3/8-3~4 ACME-2G

8.467

1

9389.570 16568.13 18188.67

84.84

132.56

145.82

117

16

374

63.50

55.03

150

285

315

2~2-1/2-3 ACME-2G

8.467

1

13685.420 24425.54 26850.21

124.00

193.75

213.12

119

ID

OD1

OD2

WP1

CWP

STP

THREAD**

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

PITCH** LEAD

Inch

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)

(mm)

2

50.0

19.05

14.82

300

74

815

3/4-6~8 ACME-2G

4.240

1

747.74

1518.15

1650.46

1.84

4.08

4.49

30

2.5

62.0

22.23

17.99

300

74

815

7/8-6 ACME-2G

4.240

1

1103.34

2303.66

2509.53

2.98

6.63

7.29

32

3

74.0

25.40

20.32

300

74

815

1.00-5 ACME-2G

5.080

1

1525.32

3250.51

3546.33

4.13

9.18

10.10

28

4

100.0

28.58

23.50

300

74

815

1~1-1/8-5 ACME-2G

5.080

1

2197.30

4783.51

5235.98

7.80

17.34

19.07

32

5

115.0

31.75

26.67

300

74

815

1~1-1/4-5 ACME-2G

5.080

1

3030.37

6707.64

7337.47

13.76

30.59

33.65

56

6

148.0

34.93

25.58

300

74

815

1-3/8-4 ACME-2G

6.350

1

4364.14

9817.40

10753.41

18.35

40.79

44.87

56

8

190.0

50.80

44.45

300

74

815

1-5/8~2-4 ACME-2G

6.350

1

7322.76

16796.40 18421.40

47.16

104.81

115.29

74

10

228.0

50.80

44.45

300

74

815

1-3/4~2-4 ACME-2G

6.350

1

10361.27 20425.78 26368.77

77.52

172.27

189.50

100

12

295.0

60.33

51.86

300

74

815

2~2-3/8-3 ACME-2G

8.467

1

14881.66 34853.99 38276.77

112.46

249.91

274.90

112

14

304.0

63.50

300

74

815

2~2-1/2-3 ACME-2G

8.467

1

17338.90 40762.30 44775.71

140.70

312.66

343.93

113

16

368.0

69.90

300

74

815

2~2-3/4-3 ACME-2G

8.467

1

24810.51 58782.48 64601.36

215.59

479.10

527.01

148

18

444.5

76.20

63.50

300

74

815

ID

OD1

OD2

WP1

CWP

STP

THREAD**

PITCH**

LEAD

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

CLASS SIZE

600

OD2

2

Inch

GLOBE

OD1

Inch

CLASS SIZE

300

ID

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)

(mm)

2

50.0

22.23

17.99

600

1480

1630

7/8-1.00-5~6 ACME-2G

4.240

1

1273.06

2809.70

3073.78

4.40

9.79

10.77

25

3

76.0

31.75

26.67

600

1480

1630

1-1/4-5 ACME-2G

5.080

1

2581.09

5862.04

6425.21

10.32

22.94

25.23

40

4

101.6 34.93

28.58

600

1480

1630

1-3/8~1-1/2-4 ACME-2G

6.350

1

6776.10

14173.60 15443.28

24.77

55.06

60.57

50

6

143.0 50.80

44.45

600

1480

1630

2.00-4 ACME-2G

6.350

1

8397.61

19727.16 21670.31

59.65

132.56

145.82

75

8

178.0 60.33

51.86

600

1480

1630

2-1/4-3 ACME-2G

8.467

1

12473.29 29539.80 32466.54

100.95

224.34

246.77

100

10

245.0 57.15

48.68

600

1480

1630

2 1/8~2 3/4-3 ACME-2G

8.467

1

18715.57 44644.18 49089.43

169.33

376.28

413.91

125

12

250.0 69.85

61.38

600

1480

1630

2-1/8~2 3/4-3 ACME-2G

8.467

1

23692.71 56721.22 62383.00

234.03

520.06

572.07

135

14

294.0 73.00

64.57

600

1480

1630

** Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1

OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)

OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP1111111 TQ-ST = TORQUE FOR STP

Note: Kgf-m X9.807 = Nm

Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.

AU S T R A L I A N P I P E L I N E VA LV E

103


TECHNICAL

ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GLOBE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE

GLOBE

TYPE

GLOBE

CLASS SIZE

ID

OD1

OD2

WP1

CWP

STP

THREAD**

PITCH**

LEAD

TH-CL TH-CW Kgf

Kgf

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

Inch

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)

(mm)

2

47

32.0

900

2220

2445

1-1/4-5 ACME-2G-RH

5.080

26345.1

12.23

20.39

22.43

3

72

38.0

900

2220

2445

1-1/4~1 1/2-4~5 ACME-2G-RH

6.350

39853.3

18.35

30.59

33.65

4

98

42.0

900

2220

2445

1-3/8~1-5/8-4 ACME-2G-RH

6.350

63077.6

67.30

74.03

6

146

54.0

900

2220

2445

1-3/4~2-1/4-3 ACME-2G-RH

8.467

114175.7

152.96

8

190

63.5

900

2220

2445

2-1/4~3-3 ACME-2G-LH

8.467

178346.4

305.92

10

238

66.0

900

2220

2445

2-1/2~3-3 ACME-2G-LH

8.467

12

282

58.0

900

2220

2445

3~3-1/4-2 ACME-2G-LH

12.700

CLASS SIZE

ID

OD2

WP1

CWP

STP

THREAD**

PITCH**

900

OD1

Inch

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG) (stem thread OD-thread p/inch)

(mm)

2

47

26

1500

3705

4080

1-1/4-5 ACME-2G-LH

5.080

3

69

32

1500

3705

4080

1-1/4~1-3/4-4~5 ACME-2G-RH/LH

5.080

4

92

36

1500

3705

4080

LEAD

TH-CL TH-CW Kgf

Kgf 0.0

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

28.55

1500

6

136

46

1500

3705

4080

8

177

56

1500

3705

4080

** Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1

OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)

OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP

Note:- Kgf-m X9.807 = Nm

Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.

104

AU S T R A L I A N P I P E L I N E VA LV E


TECHNICAL

ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GATE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE

CLASS SIZE Inch

GATE

TYPE

150

TYPE

CWP

STP

THREAD** (stem thread OD-thread p/inch)

PITCH** LEAD (mm)

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

55.5

19.05

14.82

150

285

315

3/4-6 ACME-2G-LH

4.240

1

391.70

552.86

587.78

0.91

1.43

1.57

60

19.05

14.52

150

285

315

3/4-6 ACME-2G-LH

4.240

1

489.43

689.87

734.83

1.04

1.63

1.79

83

3

84.0

22.23

17.99

150

285

315

7/8-6 ACME-2G-LH

4.240

1

594.02

647.61

904.52

1.37

2.14

2.35

85

4*

110.5 25.40

20.32

150

285

315

1.00-5 ACME-2G-LH

5.080

1

790.49

1153.42

1235.23

2.16

3.37

3.71

116

5*

134.0 28.58

23.50

150

285

315

1~1-1/8-5 ACME-2G-LH

5.080

1

1130.40

1552.44

1667.35

3.08

4.73

5.20

143

6*

161.0 28.58

23.50

150

285

315

1-1/8-5 ACME-2G-LH

5.080

1

1363.38

2009.14

2154.73

4.57

7.14

7.85

166

8*

211.5 31.75

26.67

150

285

315

1-1/4-5 ACME-2G-LH

5.080

1

2101.77

3187.97

3453.36

7.83

12.24

13.46

218

10*

260.5 34.93

28.58

150

285

315

1-3/8-4 ACME-2G-LH

6.350

1

2809.67

4576.49

4971.90

10.44

16.32

17.95

273

12

316.0 38.10

31.75

150

285

315

1-1/2-4 ACME-2G-LH

6.350

2

3780.64

6272.41

6830.61

15.66

24.47

26.92

334 362

14

345.0 41.28

34.93

150

285

315

1-5/8-4 ACME-2G-LH

6.350

2

4642.24

7687.34

8374.68

21.20

33.14

36.45

16

401.0 44.45

38.10

150

285

315

1-3/4-4 ACME-2G-LH

6.350

2

5828.49

9771.33

10661.34

27.08

42.32

46.55

449

18

445.0 47.63

41.28

150

285

315

1-7/8-4 ACME-2G-LH

6.350

2

7339.61

12350.33 13481.52

33.94

53.03

58.33

479 532

20

492.0 50.80

44.45

150

285

315

2.00-4 ACME-2G-LH

6.350

2

8867.70

15068.52 16468.43

44.38

69.34

76.27

24

598.0 57.15

48.68

150

285

315

2-1/4-3 ACME-2G-LH

8.458

2

12152.09 20937.26 22920.69

78.64

122.88

135.17

623

26

648.0 63.50

150

285

315

2-1/2-3 ACME-2G-LH

8.467

2

22132.81 34204.77 37625.25

84.84

132.56

145.82

705

30

746.0 69.85

61.38

150

285

315

2-3/4-3 ACME-2G-LH

8.467

2

26892.25 41483.87 45632.25

112.59

175.92

193.51

794

36

884.0 76.20

79.37

150

285

315

3~3-1/8-2 ACME-2G-LH

12.700

2

32188.62 46819.82 51501.78

188.45

294.46

323.91

926

ID

OD2

WP1

CWP

STP

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

OD1

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)

THREAD** (stem thread OD-thread p/inch)

PITCH** LEAD (mm)

2

58.0

19.05

14.82

300

740

815

3/4-6 ACME-2G-LH

4.240

1

594.64

1066.37

1153.26

1.66

2.86

3.15

66

2.5

72.5

19.05

14.82

300

740

815

3/4-6 ACME-2G-LH

4.240

1

736.48

1338.86

1448.11

1.95

3.37

3.71

80

3

84.0

22.23

17.99

300

740

815

7/8-6 ACME-2G-LH

4.240

1

904.00

1671.51

1810.02

2.66

4.59

5.05

91

4*

110.5 25.40

20.32

300

740

815

1.00-5 ACME-2G-LH

5.080

1

1313.33

2478.74

2686.91

4.55

7.85

8.63

114

5*

137.0 28.58

23.50

300

740

815

1-1/8-5 ACME-2G-LH

5.080

1

1747.18

3355.85

3643.17

6.21

10.71

11.78

135

6*

161.0 31.75

26.67

300

740

815

1-1/4-5 ACME-2G-LH

5.080

1

2196.19

4297.84

4670.92

10.06

17.34

19.07

168

8*

211.5 34.93

28.58

300

740

815

1-3/8-4 ACME-2G-LH

6.350

1

3367.16

7057.92

7705.26

15.55

26.82

29.50

221

10*

265.0 38.10

31.75

300

740

815

1-1/2-4 ACME-2G-LH

6.350

2

4810.74

10402.50 11373.05

24.36

42.01

46.21

284

12

321.0 41.28

34.93

300

740

815

1-5/8-4 ACME-2G-LH

6.350

2

6580.68

14461.37 14789.68

35.48

61.18

67.30

354 374

14

344.0 44.45

38.10

300

740

815

1-3/4-4 ACME-2G-LH

6.350

2

8196.49

17958.90 19649.60

45.54

78.52

86.37

16

395.0 47.63

41.28

300

740

815

1-7/8-4 ACME-2G-LH

6.350

2

10399.84 23087.29 25279.75

58.55

100.95

110.04

421

18

440.0 50.80

44.45

300

740

815

2.00-4 ACME-2G-LH

6.350

2

12677.52 28315.41 31022.15

76.88

132.56

145.82

461 519

20

492.0 53.98

45.51

300

740

815

2-1/8-3 ACME-2G-LH

8.467

2

15640.66 35113.81 38478.18

100.54

173.35

190.68

24

593.0 63.50

55.03

300

740

815

2-1/2-3 ACME-2G-LH

8.467

2

20040.12 42093.24 45847.39

141.94

244.73

269.20

638

26

692.0 76.20

63.50

300

740

815

2-3/4~3-2~3 ACME-2G-LH

2

29407.14 45714.78 50286.21

159.68

275.32

302.85

698

30

765.0 79.38

66.68

300

740

815

2-7/8~3-1/8-2 ACME-2G-LH

12.700

2

34565.60 53419.57 58761.52

283.89

489.47

538.42

775

36

883.0 82.60

74.42

300

740

815

3~3-1/4-2 ACME-2G-LH

12.700

2

37411.92 57818.41 63600.25

301.63

520.06

572.00

919

ID

OD2

WP1

CWP

STP

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

CLASS SIZE

600

WP1

69.0

Inch

GATE

OD2

2

CLASS SIZE

300

OD1

2.5

Inch

GATE

ID

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)

OD1

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)

THREAD** (stem thread OD-thread p/inch)

PITCH** LEAD (mm)

2

53.0

19.05

14.82

600

1480

1630

3/4-6 ACME-2G-LH

4.230

1

904.35

1817.02

1980.50

2.44

4.89

5.38

66

3

80.0

25.40

20.32

600

1480

1630

1.00-5 ACME-2G-LH

5.080

1

1481.72

3063.90

3344.43

4.59

9.18

10.10

81

4

105.5 28.58

23.50

600

1480

1630

1-1/8-5 ACME-2G-LH

5.080

1

2206.80

4611.44

5036.30

7.65

15.30

16.38

113

6

156.0 38.10

31.75

600

1480

1630

1-1/2-4 ACME-2G-LH

6.350

2

4170.35

8671.88

9694.14

21.41

42.83

47.11

165

8

210.0 41.28

34.93

600

1480

1630

1-5/8-4 ACME-2G-LH

6.350

2

6009.17

12985.94 14232.14

36.71

73.42

80.76

221

10

255.0 47.63

41.28

600

1480

1630

1-7/8-4 ACME-2G-LH

6.350

2

8680.09

19574.13 21464.88

66.28

132.56

145.82

270 320

12

306.0 50.80

44.45

600

1480

1630

2.00-4 ACME-2G-LH

6.350

2

12048.49 27441.13 30113.40

80.56

161.12

177.23

14

355.0 57.15

48.68

600

1480

1630

2-1/4-3 ACME-2G-LH

8.467

2

14165.48 32290.13 35436.05

97.28

194.56

214.02

376

16

384.0 60.33

51.86

600

1480

1630

2-3/8-3 ACME-2G-LH

8.467

2

18402.56 42262.64 46396.28

116.40

232.80

256.08

427

55.03

600

1480

1630

2-1/2-3 ACME-2G-LH

8.467

2

22689.11 52358.20 57487.87

148.57

297.15

326.86

453

600

1480

1630

2-3/4-3 ACME-2G-LH

8.467

2

35601.28 69421.50 78948.57

203.94

407.89

448.68

644

600

1480

1630

3.00-2 ACME-2G-LH

12.700

2

41258.19 78946.70 94668.52

331.41

662.82

662.82

705

18

427.0 63.50

20

470.0

24

570.0 76.20

63.50

*DL = Double sided. **Thread size & pitch can vary.

ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1

OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)

OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP

Note:- Kgf-m X9.807 = Nm

Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.

AU S T R A L I A N P I P E L I N E VA LV E

105


TECHNICAL

ACTUATION TORQUE & TOP WORKS SPECIFICATIONS (ESTIMATING GUIDE ONLY) GATE VALVE GEAR OPERATOR/ACTUATOR APPROXIMATE TORQUE & SIZING DETAILS TYPE

GATE

TYPE

GATE

CLASS SIZE

900

OD1

OD2

WP1

CWP

STP

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)

2

47

900

2220

3

72

900

2220

4

98

900

2220

THREAD**

PITCH** LEAD

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

5.50

9.18

10.10

63.5

11.62

19.37

21.31

88.9

28.86

31.75

114.3

78.52

165.1

(stem thread OD-thread p/inch)

(mm)

2445

1.00-5 ACME-2G-LH

5.080

26345.1

2445

1-1/8-5 ACME-2G-LH

5.080

39853.3

2445

1-1/4-4~5 ACME-2G-LH

5.080

63077.6

17.32

6

146

900

2220

2445

1-5/8-4 ACME-2G-LH-DL*

6.350

114175.7

71.38

8

190

900

2220

2445

1-7/8-4 ACME-2G-LH-DL*

6.350

178346.4

147.86

241.3

10

238

900

2220

2445

2-1/8-3 ACME-2G-LH-DL*

8.467

274945.1

187.32

279.4

12

282

900

2220

2445

2-1/4-3 ACME-2G-LH-DL*

8.467

374215.5

244.73

330.2

WP1

CWP

STP

CLASS SIZE

1500

ID

Inch

ID

OD1

OD2

Inch

(mm) (mm) (mm) (PSIG) (PSIG) (PSIG)

2

47

26

1500

3705

3

69

32

1500

3705

4

92

36

1500

3705

THREAD**

PITCH** LEAD

TH-CL

TH-CW

TH-ST

TQ-CL

TQ-CW

TQ-ST

LIFT

Kgf

Kgf

Kgf

Kgf-m

Kgf-m

Kgf-m

(mm)

36387.8

7.65

12.75

14.02

62215.8

16.88

28.14

30.95

38.04

41.85

(stem thread OD-thread p/inch)

(mm)

4080

1.00-5 ACME-2G-LH

5.080

4080

1-1/4-5 ACME-2G-LH

5.080

4080

1-3/8-4 ACME-2G-LH

6.350

89363.7

6

136

46

1500

3705

4080

1-3/4-4 ACME-2G-LH

6.350

177865.6

101.77

8

177

56

1500

3705

4080

2-1/8-3 ACME-2G-LH

8.467

281349.9

187.22

10

222

65

1500

3705

4080

2-1/2-3 ACME-2G-LH

8.467

407691.1

308.36

*DL = Double sided. **Thread size & pitch can vary. ID = BODY SEAT DIAMETER WP1 = MEDIUM WORKING PRESSURE TH-CL = THRUST FOR WP1 TQ-CL - TORQUE FOR WP1

OD1 = STEM MAX DIAMETER CWP = COLD MAX. WORK PRESSURE TH-CW = THRUST FOR CWP (MAX CWP) TQ-CW = TORQUE FOR CWP (MAX CWP)

OD2 = STEM MIN DIAMETER STP = SEAT TEST PRESSURE TH-ST = THRUST FOR STP TQ-ST = TORQUE FOR STP

Note:- Kgf-m X9.807 = Nm

Note:- This table is a general guide only, for estimated purposes. All figures can vary depending on trim, bonnet type, handwheel size, disc/wedge type, packing and other factors. It should be used for estimation purposes only as specifications can and do change. Contact us for specifications as and when required. No safety factor included. Torques shown are with graphite stem packing (bolted bonnet design), PTFE packing will be lower torque. The stem size (and therefore pitch, thread, etc.) of gate & globe valves can vary depending on service, required safety factor, packing type, wedge/disc type, etc.

106

AU S T R A L I A N P I P E L I N E VA LV E


TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY FOR APV GATE, GLOBE, CHECK VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk 1.

Australian Pipeline Valve ‘Standard’ valves can be used in a temperature range between -29 to +490°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -29°C valves construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures above and below the standard range, special seals need to be specified by the client.

2.

The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

3.

Australian Pipeline Valve ‘Standard’ valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the gate or safety seats are available upon request).

4.

Australian Pipeline Valve ‘Standard’ valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

5.

In general Australian Pipeline Valve ‘Standard’ valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

6.

In general Australian Pipeline Valve ‘Standard’ valves are not designed to bear loads on flanges, on pipe connections or pipe-line.

7.

In general Australian Pipeline Valve ‘Standard’ valves can’t withstand ice inside their bodies (in this case the user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

8.

Australian Pipeline Valve ‘Standard’ valves are not suitable for low temperature service below -29°C (-20°F) unless supplied (in a suitable body material) with cryogenic stem extension and other modifications, (available on request).

9.

Australian Pipeline Valve ‘Standard’ valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10.

The compatibility between the valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.

11.

Abrasive or dirty service applications need to be considered and stated at time of order.

VALVE START-UP Before installing the valve onto the pipe-line it is mandatory, for the user, to verify the compatibility of the valve with service conditions (medium, temperature and pressure). With reference to standard valves held in stock, the reseller and end user will have to assure themselves of the compatibility between the valve and the conditions required by the customer. Australian Pipeline Valve gate valves must be only used for on-off (fully open/fully closed) service. Before using the valve in a potential explosive atmosphere it’s necessary for the customer to • • • • •

To verify the correct type of valve and operator is specified. To verify the compatibility between the valve and the zone in which the valve should be installed To foresee the pipe-line ground condition on which the valve should be installed To check that the temperature if the valve surface is not higher than the flammable point of the atmosphere in which the valve is installed (in this case specify an insulating cover device for the valve and an extension for the operator) To avoid mechanical knocks during the installation that may cause sparks.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product for any reason, especially if it is improper use or modified.

AU S T R A L I A N P I P E L I N E VA LV E

107


NOTES

AU S T R A L I A N P I P E L I N E VA LV E


AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube Fittings

Uniflo Check Valves

Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au


www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2023 Edition


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