As global demand grows, companies are increasingly focusing on sustainable solutions.
Alternatives to Plastics
Environmentally friendly innovations
Reducing Carbon Footprint
Compostable Packaging
Mono-materials
In 2024, Gulfood Manufacturing proudly marks a decade since opened its doors and grew into a pivotal platform for the F&B Manufacturing industry. The story extends far beyond this milestone.
Gulfood Manufacturing returns bigger than ever with a powerful presence of 2,500+ global companies spanning 72 countries across 19 halls. Expect to see groundbreaking innovations and the latest industry advancements, gain insights and visionary strategies from global experts, and build new business connections to achieve competitive advantage.
Dear Readers,
Firstly, we have some very sad news to announce, our editor Philip Yorke recently passed away. Philip was incredibly passionate about his job being editor of this magazine, a creative and caring friend who will be greatly missed by everyone who knew him.
We do hope all our readers are doing well, making the most of the last few weeks of summer.
September is a busy time for the packaging industry with events such as Fachpack soon to open their doors.
In this issue we have a very special feature from self-adhesive tape manufacturer Monta, on their sustainable journey in creating their innovative Greenline range of tapes.
Within this issue you will find some great insights and examples of how packaging companies are prioritising sustainability to achieve a truly circular economy. One such example is Amcor who are supporting Lorenz Snack world to create sustainable snack packaging.
SPN also looks at the advancements in Mono-material packaging, compostable packaging, and innovative machinery solutions that are improving supply chain efficiency.
For all the latest news on sustainable packaging please take a look at our website and feel free to drop us a message on our social media channels.
Sincerely,
Dom Thorby ( Assistant Editor )
Monta has sustainability taped!
Greif - Circular Economy in Action 18 Sonoco - Is your packaging PPWR-ready?
20 Asia Meeting Circular Economy Challenges 22 FuraCore by Stora Enso 24 The forgotten ‘R’ in waste management 26 Amcor x Lorenz - A Sustainable collaboration
Viking Masek - Maximum
PakTech - The Twin Klip
Korozo Group
Interzero - The Right Packaging
SPG - Commitment to sustainability
The Next Generation of Vacuum Packaging
Yangi - Bowled over – by innovation
Tetra Pak - Whole Soya
Ranpak - Innovations in Paper
Leaving no Footprint
4flow, the Global, Berlin-based Supply Chain Consulting Company, is collaborating with Becton, Dickinson & Co (BD) of New Jersey to reduce their delivery lead times on a global scale. BD is a large, international medical technology company with 70,000 employees. Its stated goal is to help improve medical discovery, diagnostics and the delivery of care.
The BD Biosciences business unit manufactures and markets reagent products, which are sold worldwide for both clinical and research applications. Product lead time is crucial in the life sciences industry and represents a key consideration for customers’ purchasing decisions. For this reason, BD Biosciences aimed to optimise its global supply and distribution network to reduce delivery lead-time to customers and optimise BD’s global inventory.
Biosciences turned to 4flow, a provider of supply chain consulting, software and fourth-party logistics (4PL) services, based in Berlin, Germany, for help reducing lead times. The scope of the project included BD Biosciences’ distribution network in the Americas, Europe, and Asia-Pacific regions and was carried out by an international team from both BD and 4flow.
Clinical and research reagents with 30,000+ stock-keeping units and hard-to-predict demand patterns with a long tail are very challenging to distribute across a global network.
Product and customer-specific shelf-life requirements, batch consistency and temperature requirements prevent leveraging economies of scale that are normally applied in other industries.
As a first step, 4flow supported BD Biosciences with network design. In this phase of the project, the optimal network setup was evaluated considering the trade-offs between lead time, inventory and costs. The centralized BD Biosciences production footprint and worldwide distribution, with a multistage distribution warehouse structure, was simulated with 4flow’s network simulation tools to determine the target setup regarding product flow, frequency and inventory level.
By applying different allocation scenarios, and changing the transportation service level, the project team found that doubling the frequency of global replenishments into the regional DCs would improve regional product availability without any cost increase.
- Key Excerpts from SupplyChainBrain post 14th August 2024.
Yangi is a company where sustainability is a way of life and where innovation comes as standard. SPN was keen to learn more about this highly individual and dedicated company. Yangi ploughs its own furrow to create unique products that fit seamlessly into any existing recycling systems. Thus, accelerating its journey to Circular Economy goals and net zero. The answers to SPN’s questions below speak for themselves.
How ‘sustainability-aware’ would you say your company is and what recent measures have you taken to improve your overall contribution to the circular economy?
“At Yangi, sustainability isn’t just a practice; it’s our way of life. Our unwavering commitment to environmental consciousness is ingrained in our mission to reshape the world of packaging. We take pride in offering an innovative and sustainable packaging alternative to replace plastic packaging at scale, striving to fulfil consumers’ preference for more eco-friendly alternatives, all the while making a positive impact on the environment and contributing to a more circular economy.
In our funded Research & Development project, we’re focused on creating bio-based barriers that seamlessly fit into existing recycling systems for our products, taking us closer to a future where our offerings are entirely bio-based and recyclable. We’re committed to circular design principles, which means we’re optimizing our products to last longer, be easily recyclable, and minimise the use of materials. Our machine is designed with future adaptability in mind, ensuring it can evolve alongside changing needs. Additionally, we believe in the power of collaboration to share knowledge and educate others, recognizing that sustainable progress requires collective effort. Together, we’re shaping a more environmentally conscious future”.
In relation to sustainability, what would you say have been your most important milestones?
“Our journey is marked by milestones showcasing our dedication to sustainability. Our technology’s Horizon 2020 grant and LCAs verified by Impact Forecast demonstrate excellence and transparency. Pursuing B-Corp certification, we’ve set clear sustainability company-wide goals.
Embracing a holistic approach to sustainability, we have embarked on a learning journey to embed sustainability practices throughout our entire organisation almost a year ago. Guided by a Materiality Assessment, we identified key priorities and areas for improvement, shaping clear sustainability goals touching on raw material sourcing, climate impact, waste and energy management, and product safety and quality.
Looking ahead, we’re poised to achieve industry certifications for both the material and machine signalling our ongoing commitment to excellence and sustainability in all aspects of our operations”.
In your opinion what have been the most significant developments in terms of recycling and bio-degradable packaging?
“The search for sustainable alternatives drives innovation in materials offering biodegradable options from renewable or compostable sources to reduce environmental impact. Circular economy initiatives promote reuse and recycling, backed by EPR programs holding producers accountable.
The quest for sustainable alternatives to traditional plastics, such as fibre-based packaging, has prompted extensive exploration into various materials, including bio-based plastics, and other innovative biomaterials. This surge in research and development has yielded biodegradable packaging materials derived from renewable resources or compostable materials, offering promising alternatives to conventional plastics, and significantly reducing environmental impact”.
What do you consider to be the most promising market opportunities for your company at this time?
“As market opportunities for fibre-based packaging surge, the spotlight shines on Cellera, Yangi’s innovative dry forming technology, poised to revolutionize the landscape by replacing over a quarter of single-use plastic packaging. As market opportunities for fibre-based packaging surge, the spotlight shines on Cellera, Yangi’s innovative dry forming technology, poised to revolutionise the landscape by replacing over a quarter of single-use plastic packaging, which is particularly impactful in sectors like food and takeaway, where simplicity and shorter shelf life are paramount, our technology excels in packaging with straightforward shapes.
While our current focus lies in such applications, our research department is diligently exploring solutions for more intricate shapes, pushing the boundaries of innovation. Additionally, we’re committed to advancing biobased non-fossil barriers, further enhancing the sustainability and versatility of our offerings. With Cellera at the forefront, we’re forging a path towards a future where sustainable packaging solutions are not just desirable but indispensable”.
What are the key drivers for change in your industry sector and how much is the ongoing pressure for greater sustainability and recycling affecting your productivity?
“Fibre-based packaging is no longer a trend; it is a sustainable revolution. In today’s market, sustainability isn’t just a preference; it’s a consumer priority and as governments worldwide enact stricter environmental regulations, adopting sustainable packaging is no longer a choice — it’s a strategic imperative, positioning brands at the forefront of positive change all the while increasing customer loyalty and market competitiveness. Empowering global brands and packaging producers to provide customers with a compelling and viable sustainable packaging choice is at the core of the Yangi promise.”
As we are keen to understand more about the latest trends shaping the packaging industry in your sector, what do you consider to be the most significant recent developments?
“In the realm of sustainable packaging solutions, options like wet moulding, paper forming, and bioplastics have emerged, each presenting its own set of challenges. Wet moulding, while a well-established technology, faces barriers such as expensive tooling, labour-intensive processes, and high energy consumption”.
Similarly, paper forming, another alternative to plastic, encounters obstacles like costly production, significant waste generation, and limitations in formability. While bioplastics represent a growing market, concerns linger regarding their sustainability claims, compliance with single-use plastic directives, and recyclability, compounded by their limited availability and high costs.
In contrast, dry forming stands out as a promising newcomer, offering a lower barrier to entry, cost-effective tooling, streamlined prototyping, and efficient production with minimal energy and water consumption. When considering the options, dry forming emerges as a compelling choice, offering a sustainable and economically viable solution for the future of packaging”.
Can you describe your product portfolio and its sustainability credentials?
“Introducing Cellera™ - more than just a machine, it’s your gateway to a seamless and pain-free transition into dry forming technology. This state-of-the-art manufacturing platform offers turnkey solutions accompanied by tailored packages of value-added services. From consulting on packaging designs to material subscription services, Cellera™ is designed to meet your specific manufacturing and packaging needs with precision and ease. The future of packaging technology isn’t on the horizon; it’s already here. With a decade of expertise in dry forming and packaging design, we understand the potential of our technology firsthand.
Our groundbreaking Cellera™ technology can produce 3D-formed packaging directly from cellulose pulp, all within one machine line. What’s more, it achieves this at a remarkably 30% lower cost compared to existing fibre-based solutions, while also minimizing environmental impact.
With no process water required and significantly reduced energy consumption, Cellera™ leads to a remarkable 70% decrease in CO₂ emissions. Beyond efficiency, our solution ensures streamlined and reliable operation, empowering manufacturers to maintain optimal productivity without compromising on quality standards. With Cellera™, the future of sustainable packaging is within reach, today”.
Are you planning the launch of any new products in the foreseeable future that you can tell us about?
“We begin by integrating practicality into our flagship products: Yangi tray, bowl, and lid. Targeting food and target sectors initially, we’re expanding to cosmetics and consumer goods.
Committed to versatility and sustainability, we deliver innovative solutions that meet market demands while ensuring quality and satisfaction”.
September’s ‘The Print Show 2024’ will act as the platform for swissQprint to demonstrate their latest Kudu flatbed printer. This will be for the first time at a UK trade show. The event will also be the first time swissQprint exhibits at this particular show, hosted at Birmingham’s NEC between 17th – 19th September 2024.
Visitors to the swissQprint stand will be treated to an array of versatile and high-quality printing solutions from captivating backlit day and night images and magnetic applications to printed and embellished packaging with varnish.
At the heart of the stand will be the award-winning Kudu. Attendees will see the machine in action throughout each day. Using all 10 colour channels it will highlight the vibrant neon colours and striking varnish effects. Additionally, the roll-to-roll printing option will demonstrate the efficiency and versatility of the unit. The Kudu has been a hit since its launch, being crowned ‘Best flatbed/hybrid printer > 250 m²/h’ at the EDP Association Awards last year. Boasting a 3.2×2 metre flatbed and productivity of 304 m²/h, as well as 1350 dpi resolution for maximum quality, the machine is already proving popular in the UK with seven in use.
Like all printers from swissQprint, the Kudu is certified as first-class in energy efficiency, using just 2.2 kWh of electricity, equivalent to the consumption of an average kettle.
Paired with swissQprint’s reputation for reliability, this ensures that Kudu users enjoy low operating costs.
Also on demonstration will be a wide variety of examples tailored specifically to the sign and display market, including ACM, acrylics, POS, and fabric printing. In addition, a special area will be dedicated to demonstrating how the Kudu can revolutionise retail applications, with backlit printing and packaging solutions using neon colours taking the spotlight.
The immersive setup will demonstrate the wide array of applications businesses can achieve with a swissQprint machine. The modular design of swissQprint printers, supporting up to ten colour channels that can be customised and configured, underscores the business’s commitment to providing versatile, adaptable solutions for its customers’ diverse needs. Visitors will also be able to hear about swissQprint’s unique 36-month warranty. It is applicable to all machines across the range, providing complete peace of mind for users.
Solimar Systems, provider of print production workflow solutions, has released its Solimar Print Director Enterprise (SPDE) version 9.3. This latest update introduces new capabilities and enhancements designed to support intelligent automation and improve efficiency, colour fidelity, and overall performance in print production environments.
Mary Ann Rowan, chief experience officer at Solimar Systems, stated, ‘SPDE 9.3 demonstrates our ongoing commitment to providing cutting-edge solutions for the print production industry. With enhanced colour fidelity, expanded PDF handling capabilities, and improved performance features, we’re confident that this release will significantly benefit our customers’ intelligent, automated workflows.’
Graphtec GB, manufacturer of imaging products, has launched its new Graphtec CE8000 Series of cutting plotters in the UK.
Ellen Wain, business development manager for Graphtec GB, said, ‘This is a great value range of cutting-edge machines designed for maximum efficiency and ease of use. The CE8000 series is designed to meet the demands of professional print service providers and lower-volume hobbyists. They offer superior performance and user-friendly features.’
According to the company the key features of the Series are the modern design with touch panel, wireless LAN, media assist function, and email notifications.
Morrisons Supermarket is among first retailers in the UK to switch up freezer temperatures in its stores from -18C to -15C in a bid to save energy while having no impact on food safety. Morrisons has become one of first major UK retailers to turn up the temperature of its freezers by several degrees, in a move designed to cut energy use and carbon emissions.
From today, the grocery retailer said freezer temperatures at 10 of its UK stores would be turned up by three degrees, from minus 18C - the typical industry standard - to minus 15C. Morrison’s announcement forms part of its decision to sign up to the ‘Move to -15C Coalition’, an initiative which encourages businesses to increase the temperatures of freezers by three degrees. Multiple studies have shown temperatures of minus 15C can deliver significant energy savings with no impact on food safety or taste.
In signing up to the Coalition, Morrisons claims to have become the first UK retailer to take action on the pledge, as part of which it has also committed to advocating for other firms throughout the UK supply chain for food producers, logistics operations, and retailers to follow suit. Morrisons said the subsequent carbon savings from turning down the temperatures of freezers across its first 10 stores will be an important boost to its ambitions to achieve net zero carbon emissions from its own operations by 2035.
Moreover, it said cost savings would allow it to reduce prices across its 500 supermarkets and 1,600 convenience stores in the UK over the long term. Ruth MacDonald, corporate services director at Morrisons Group, said industry standards today were based on safety, science or convenience, but that “the standard temperature for the storage and transport of frozen food today looks like it is simply a convention from nearly 100 years ago”.
“We now have vastly better freezers and modern technology and monitoring that gives us a precise picture of frozen food temperatures throughout the supply chain,” she said. “We applaud the Move to -15C movement for their original thinking and willingness to challenge a long-accepted standard and in doing so identify a significant opportunity for positive progress for both the environment and the food industry.
“So, on behalf of our customers, our carbon commitments, and the planet, we are enthusiastically embracing the opportunity and putting together a concrete plan and timetable to increase the freezer temperatures across our stores and frozen supply chain by 3C. As we execute our plan, we will be encouraging our suppliers and partners to do the same.”
Despite vast improvements in refrigeration technology, the current industry standard of -18C was originally set around a century ago and has not been updated since, according to the Coalition. However, mounting academic research has indicated an increase of three degrees in freezer temperatures across the supply chain could “transform the global logistics landscape”.
According to the studies, widespread global adoption of the change could deliver energy savings equivalent to 8.6 per cent of the UK’s energy consumption, while also helping to reduce carbon emissions equivalent to taking 3.8 million cars off the road. Thomas Eskesen, chairman of the ‘Move to -15C Coalition’, welcomed Morrisons’ decision to sign up to the initiative and commit to taking action.
“In order for us to be successful with making the change to -15°C, it is essential that we have representatives and support from every stage of the frozen food supply chain, so to have a large UK retailer like Morrisons on board is an important step forward for us,” he said. “By raising the temperature of its freezers in 10 of its stores across the UK, Morrisons is demonstrating that change is possible, and we know that this seemingly small change can lead to a significant, positive, environmental impact.”
Amazon is
investing £34m
in
its Europe-wide Career
Choice programme to support current and future jobs in the business. A recent Amazon study revealed that 25% of UK workers can’t afford to pay for skills training.
The initiative comes as the online powerhouse separately faced the beginning of a ballot that may result in it recognising a trade union for the first time in the UK. The US retail giant is marking the 10-year anniversary of the training programme with the multimillion-pound jobs investment and adding more than 25 new programmes to its offerings. Amazon has so far invested more than £55m in Career Choice training programmes in the UK, which provides 95% of pre-paid tuition worth up to £8,000 over four years for “nationally recognised courses” from over 20 UK training providers.
In 2023 over 100 billion parcels were shipped globally and this number is growing year-on-year. Packaging waste and recyclability are of growing concern throughout industry. Selecting the correct adhesive tape for any application can reduce the need for virgin fossil-based materials, whilst achieving a significant reduction in costs.
Monta told SPN: “Often overlooked is the small yet vital part of the overall packaging: the adhesive tape that keeps the box closed. Companies often choose the wrong tape for the job resulting in the need to wrap it around several times, or worse still, the box opens in transit, leading to the damage of goods and customer complaints.
By choosing the correct tape for your application you only require one layer of tape instead of two or three. Using less tape also reduces waste and increases productivity.”
With carton qualities declining due to cost pressure, many cartons have a higher recycled content creating a growing problem with ultra-smooth, challenging surfaces that are difficult to manage. While acrylic packaging tapes are great for smaller, light weight cartons, while also being UV resistant, hotmelt tapes are very popular for application by packaging machines and have very high adhesive strength values on steel. Many adhesive tapes with acrylic or hotmelt adhesive may struggle with challenging applications as they only adhere to the carton surface. Monta’s range of tapes with natural rubber adhesive can overcome these technical changes and uncertainty.
Monta’s Natural Rubber adhesive tapes provide powerful, immediate tack performance and are suitable for all types of carton qualities. In addition, depending on the backing material, they are ideal for frozen goods. Furthermore, it is a most reliable and durable product that is not affected by the stresses of long-distance travel, such as temperature changes, humidity and vibration etc. In fact, it offers the classic and most versatile, one-for-all, natural solution.
The idea of monta’s Greenline tapes is, on top of their reliable, material saving application, to go one step further and replace virgin fossil-based materials with biobased or recycled ones. Monta biopack® is manufactured with a PLA film, made from plant starch, and is certified compostable with verified safe ecotoxicity. If you are looking for a tape that is smarter and more resource-efficient, you need look no further than Monta’s latest contribution to the circular economy: its unique, Greenline paper-based tapes have a new surface structure that requires less adhesive whilst offering immediate tack and adhesive strength. Brand new in the range is a packaging tape with a recycled PET film made from 90% post consumer recycled PET. What’s more, for all Monta Greenline tapes all unavoidable CO2 emissions are compensated for by making a financial contribution to international, certified carbon-offset projects.
As part of its broad, dedicated customer service offering, Monta provides technical advice and lab tests to help determine the optimal and most efficient adhesive technology for any given packaging application. As most tapes are directly printable, which includes most Greenline versions, end-users can have their brand logo or individual message printed onto the tape, and thereby promote their green credentials.
“ The quality of our self-adhesive tape is the deciding factor in all we do ”
Monta’s range of packaging tapes includes natural rubber, hotmelt and acrylic products: PVC, BOPP, MOPP, PET, rPET, PLA paper and masking tapes with natural rubber as well as BOPP and crepe with hot-melt adhesive. This is in addition to BOPP tapes with water-based acrylic adhesive.
Backings are available in different thicknesses and colours. PVC also exists in an embossed version. Due to state-of-the-art converting equipment the products can be offered in various standard lengths and widths as hand, machine and printers rolls. For converters, jumbo rolls can be made available as prematerial for carry handles, tear or seal strips to name a few.
For special demands several adhesive formulations are available, as the natural rubber technology allows for the creation of high-tack or low-tack adhesives for a wide range of different applications. Monta 257F is another unique product. This is a special thermoformable splicing tape mainly used for blister production, e.g. in the pharmaceutical industry.
Given the many different and often very specific packaging requirements monta offers a wide range of products with various backing materials and strengths, colours and adhesive formulations. BOPP tapes are the “allrounder tape” and particularly well suited for frozen applications and widely used with automated packing lines. Robust Monta PVC tapes are well suited for many demanding applications and are the preferred choice in the shipping and logistics industry for the permanent closure of medium heavy to very heavy cartons, even with high restoring forces. Also for fixing and securing components and for pallet strapping. In the transportation and automotive world, they are successfully used for fastening goods. The glass industry as well as furniture and kitchen manufacturers and their component suppliers rely on monta’s tape and often use it as temporary surface protection to cover delicate materials during the finishing process”.
A printed PVC tape is the perfect marketing medium whether it is for information purposes or as an advertising medium. When it is applied to the packaging our adhesive tapes act as a reliable brand ambassador.
Available in transparent, white, brown and other colours, all Monta PVC adhesive tapes, as well as monta biopack® and the paper tape are perfectly suitable for printing and are therefore very popular with online businesses and retailers.
“The quality of our self-adhesive tape is the deciding factor in all we do. In our high-end production processes we ensure the highest possible quality standards and invest much time and resources in our rigorous quality control systems”.
Monta is the German manufacturer of self-adhesive tapes for packaging and other industrial applications. The company specialises in adhesive tapes based upon natural rubber adhesives and it has an impressive global distribution network. With unrivalled experience in tapes for carton sealing, it supports its customers with technical advice and personal service where sustainability is the cornerstone of its corporate policies.
As global demand for sustainable packaging grows, companies are increasingly focusing on the circular economy. Greif, a leading industrial packaging company with operations in over 35 countries, is committed to a circular economy that diverts used packaging from landfill, preserves resources, and reduces the use of virgin materials.
By 2030, Greif aims to make all its products recyclable and achieve an average of 60 percent recycled material content across its offerings.
Key to these efforts is Greif’s Intermediate Bulk Containers (IBCs) offering which features a recyclable inner bottle made with up to 60 percent PCR content. Complementing this is Greif’s Life Cycle Services network that collects used and empty IBCs, as well as steel drums and small plastics, for reconditioning or recycling. In Europe, Greif’s Mendig facility in Germany serves as a center of excellence for these initiatives.
Mendig
Recon Plant
“Our aim is to extend the life of what was once considered one-way packaging, “explains Sophie Hammermeister, Reconditioning Business Manager Germany at Greif. “IBCs that can be reconditioned are washed and rebottled, and any materials that cannot be reused are separated and recycled. For instance, HDPE is ground into PCR which is then used to produce new inner bottles for IBCs.
“Internal analysis shows that transitioning from an IBC made of 100 percent virgin material to one that contains 40 percent PCR content can significantly reduce carbon emissions, saving approximately 6,203 kg of CO2-equivalent emissions per container—an amount of carbon that would require around 496 trees to sequester.
“Our focus on circular economy solutions is not only driven by environmental responsibility but market demand with data indicating a growing global demand for PCR plastic solutions, particularly in Europe.”
This commitment to waste diversion and material recovery strengthens Greif’s relationships with customers and suppliers and supports the company’s broader innovation and sustainability objectives.
Greif will be showcasing its innovations at upcoming industry events, including Fachpack and Scanpack.
To reduce the need for virgin fossil-based materials and minimise waste, monta rPET 873 presents one solution. Its thin yet strong rPET film backing consists of 90% post consumer PET recyclate, that originates from collected PET bottles. Apart from giving bottles a new life, this effectively prevents the release of microplastics in the environment. Given its recycled film, the new monta Greenline adhesive tape contributes to the circular economy and qualifies for exemption from the EU plastic tax.
Its reliable natural rubber adhesive offers excellent immediate tack and adhesive strength, forming a durable bond with the carton, even with high recycled content, with just one layer of tape.
Thanks to its resource-efficient product design, monta 873 offers up to 100% extra tape per roll, reducing packaging material, while making the best use of valuable cargo space.
The global packaging waste crisis is a growing challenge, with projections indicating a significant increase in waste generation in the coming years. In response to this escalating issue, the European Union has introduced the Packaging and Packaging Waste Regulation (PPWR). This legislation pushes businesses to rethink their packaging strategies, setting ambitious targets to prevent waste, foster reuse, and boost recycling rates, while balancing all this with product safety.
What is the real impact of the PPWR likely to be? Innovation in sustainable packaging solutions. And its main goal? Transformation of industry practices to prevent waste proliferation. The ultimate result? To shift from environmental threat to opportunity, reshaping our packaging future.
By 2025, we must recycle 65% of packaging waste, rising to 70% by 2030. While the exact timeline for implementation varies across countries, the regulation’s impact on businesses is undeniable. The regulation’s impact is far-reaching, affecting everything from design and production to end-of-life management of packaging materials.
As businesses prepare to adjust to these new demands, innovative solutions are emerging. Sonoco, a global leader in the packaging sector, has developed sustainable packaging solutions that address the PPWR’s ambitious goals while ensuring products reach consumers safely. Sonopost and Edge Board represent a sustainable and environmentally friendly approach to packaging—one that prioritises sustainability without compromising on protection, safety and functionality.
Expanded polystyrene (EPS) packaging has posed multiple environmental challenges for decades. Sonopost, a protective packaging solution, offers a sustainable alternative.
Manufactured from 100% recycled paper and proprietary techniques honed over 20 years, Sonopost utilises biodegradable glue. Sourced from Sonoco’s European mill network, Sonopost can be disposed of through kerbside collection, significantly cutting end-of-life waste.
This EPS-free packaging solution provides robust protection without compromising sustainability. It is ideal for heavy duty packaging like white goods.
A recent case study highlights Sonopost’s effectiveness: a customer sought EPS-free packaging for white goods for a 40 kg dishwasher, Sonoco designed a solution combining Sonopost with a base made of corrugated and honeycomb materials. The result, including plastic-free packaging, offered exceptional protection while aligning perfectly with PPWR requirements. It showcased a perfect blend of sustainability and functionality.
Sonopost’s benefits extend beyond environmental considerations. Its superior stacking strength and crush resistance allow for more efficient logistics.
Sonoco’s Edge Board is another protective solution in pallet protection and edge safeguarding. These paper edge protectors are fully recyclable and provide critical protection during transit and storage. It is versatile, adaptable to various industries, and easy to apply, making it a practical choice for companies seeking PPWR compliance.
The environmental friendliness of Edge Board aligns perfectly with PPWR objectives. By reducing the need for more packaging and offering full recyclability, it helps businesses decrease their packaging waste and environmental impact.
As the 2030 deadline approaches and consumers become increasingly conscious of their environmental footprint, the demand for sustainable packaging solutions will only continue to grow. Sonoco, with its focus on innovation and sustainability, is leading the charge in transforming the packaging industry. The success of its product lines demonstrates that effective, protective packaging and environmental responsibility can indeed coexist.
Forward-thinking businesses should explore solutions like Sonopost and Edge Board to stay ahead of regulatory requirements while contributing to a more sustainable future.
To learn more about Sonopost, scan here
“ Sonopost and Edge Board represent a sustainable and environmentally friendly approach to packaging “
To learn more about Edge Board, scan here
A review of the Circular Economy Challenges facing South and Southeast Asia by Michelle Boon, Global Head of Flexible Packaging at Mainetti.
As the climate crisis intensifies, countries worldwide are prioritising sustainability to achieve a circular economy.
In South Asia, nations are grappling with the challenges of mismanaged waste. In Dhaka, Bangladesh, only half of the 5,000 metric tonnes of daily waste is properly disposed of as its collection and management system is unable to regulate the nation’s increasing waste output. This meant that, in 2022, Bangladesh’s recycling rate was only 15.7 percent.
Mainetti, a leading sustainable packaging producer, is working to resolve this problem with the expansion of its recycling operations in Dhaka last year, which cut carbon emissions by up to 45 percent, equivalent to 876,000 kg CO2e.
Today, Southeast Asia is making strides towards the circular economy. Many countries in the region, including Indonesia, Malaysia, the Philippines, Thailand, and Vietnam, already possess highly effective waste management systems, with 89% of household waste collected every week”.
“Despite these nation-wide efforts, consumer engagement remains low. In 2022, the National Environment Agency found that 40 percent of materials in Singaporean recycling bins were unrecyclable due to contamination from nonrecyclable items such as food and liquid waste. A societal shift is therefore needed to normalise recycling throughout South Asia where governments must democratise access to education by investing in resources that inform consumers on best practices for recycling. For example, the Recycle Right campaign, launched in 2019, provided Singaporean households with a free recycling box which included information on nonrecyclable and recyclable materials.
This campaign not only improved accessibility to recycling but also educated consumers”.
“Another essential component of securing a circular economy is sufficient engagement from businesses. While there are a range of non-profit organisations throughout Southeast Asia that can support businesses in their sustainability endeavours – such as the Indonesia Packaging Recovery Organisation (IPRO), a group of companies aiming to improve Indonesia’s recycling rate – over half of the businesses assessed by the 2020 SEA Circular report were not involved in these groups”.
“If South and Southeast Asia are to achieve a truly circular economy, all stakeholders must work together. While governments need to fund and enforce national recycling infrastructures, consumers must engage with such systems and recycle their purchases appropriately”.
“Businesses must also prioritise sustainable practices and engage with the wider industry to see through lasting change. Through collaboration, South and Southeast Asia will be able to achieve their sustainability goals and contribute to a greener future worldwide”
There are plenty of important lessons to be learnt throughout the more mature western markets. What Mainetti has achieved is quite spectacular and will certainly make a difference in driving the Circular Economy in the fastgrowing markets of the South and South East Asia region.
Plastics like PET are hard to beat due to their excellent barrier properties, transparency, and recyclability - all at a low cost. However, their reliance on fossil fuels and significant shipping emissions make them environmentally problematic.
Stora Enso’s FuraCore offers a different approach: a near-identical alternative to PET with better environmental performance. Dirk den Ouden, Vice President of Circular Chemicals at Stora Enso tells us more ...
How integral is sustainability to your mission?
In today’s market, brand owners face the dual challenge of balancing the need for high-performing, cost-effective packaging with the urgent need to reduce their reliance on oil-based plastics. This shift is crucial for decarbonising supply chains and achieving net-zero targets, which, for some companies, need to be met before 2040. Unilever, for example, has outlined such ambitious goals in their Climate Transition Action Plan.
Recognising these challenges, Stora Enso is committed to integrating sustainability into the very core of our mission. As a global leader in renewable materials, we have expanded our expertise from paper and board to offer innovative solutions that serve as alternatives to traditional plastics.
We understand that to truly revolutionise the packaging industry, we must develop materials that not only meet or exceed the performance of conventional plastics but also significantly reduce environmental footprints. Our solutions are designed to support brands in their journey towards a more sustainable future, aligning with the growing demand for environmentally responsible packaging alternatives.
Our team of skilled research and development engineers is at the forefront of this mission, pioneering breakthrough chemistry to bring innovative, sustainable packaging solutions to market. Through Stora Enso’s FuraCore technology, we are dedicated to creating bio-based plastics that meet the rigorous demands of brand owners while addressing the urgent need for sustainability across industries.
In your opinion, what are the most important advancements in recycling and packaging?
One of the most exciting advancements in the realm of sustainable packaging is our development of FuraCore, a technological process that enables the creation of polyethylene furanoate (PEF), a bio-based plastic made from feedstocks such as sugar derived from industrial starch.
PEF offers superior barrier properties compared to traditional polyethylene terephthalate (PET), significantly enhancing the shelf life of products while reducing the environmental impact of packaging. Additionally, PEF’s improved barrier properties mean that less material is needed to achieve the same level of protection, further contributing to sustainability by reducing material usage and waste.
What makes PEF truly remarkable is its compatibility with existing recycling infrastructure. Unlike other innovative materials, PEF does not require significant changes to current polymer manufacturing, converting or recycling equipment, making it a seamless and cost-effective transition for brand owners.
By offering both enhanced performance and environmental benefits, FuraCore’s PEF is positioned to play a crucial role in the future of sustainable packaging, helping brands meet rising consumer demands for eco-friendly products without sacrificing quality or convenience.
What market opportunities are you most excited about for PEF?
The potential for PEF in the packaging industry is immense, especially as it begins to transition from the R&D phase into real-world applications. Currently, PEF is being explored for its use in products like trays, jars, and, most notably, bottles for carbonated drinks. This is particularly exciting because PEF’s superior barrier properties can significantly extend the shelf life of these products while also offering a lightweight and more sustainable alternative to traditional materials like PET.
Looking further into the future, one of the most transformative opportunities for PEF lies in replacing glass in heavy bottles, particularly for high-end products such as sparkling wine. This would not only reduce the carbon footprint associated with the production and transportation of glass but also maintain the premium quality and aesthetic appeal that luxury brands demand. The shift towards using PEF in these applications could revolutionise the packaging industry by providing a sustainable yet luxurious alternative.
In fact, leading luxury brands like Moët & Chandon are already making strides in adopting sustainable packaging, signalling a broader industry shift toward eco-friendly innovation.
From my perspective, the future of PEF is incredibly bright, especially as emerging industries continue to seek sustainable alternatives to conventional materials. The next big opportunities for PEF could well be in sectors like cosmetics and pharmaceuticals, where the material’s properties — such as its excellent barrier performance and potential for lightweighting—could offer significant advantages. FuraCore’s long-term vision is to not only provide a sustainable material solution but to set a new benchmark in what is achievable with bio-based plastics. This could fundamentally alter how these industries approach packaging, leading to widespread adoption of more sustainable practices and materials.
As we are keen to understand more about the trends shaping the sector, what do you foresee as being upcoming challenges or opportunities that we should be aware of?
The packaging industry is at a significant turning point, shaped by increasing consumer demands for sustainability and upcoming regulatory changes. As consumers become more environmentally conscious, there is growing pressure on brands to adopt more sustainable practices. This presents both challenges and opportunities.
One notable opportunity lies in aligning with the EU’s Bioeconomy Strategy 2018, which requires at least 20% of carbon in chemical and plastic products to come from sustainable, non-fossil sources to achieve climate neutrality. This is where Stora Enso’s commitment to innovation becomes crucial, particularly through the development of bio-based materials like FuraCore.
Plastic has long been a material of choice due to its unparalleled efficiency and convenience, which is why it’s so deeply ingrained in our daily lives; bio-based materials offer a renewable alternative to this. FuraCore, in particular, has superior thermal resistance, strength, and gas barrier properties, making it suitable for applications like hot-fill and reusable packaging, which are in line with emerging EU reuse and refill targets. Additionally, FuraCore is compatible with existing mechanical and chemical recycling processes used for PET, which supports the EU’s goal of making all packaging recyclable by 2030.
Advancements in near-infrared (NIR) sorting technologies also facilitate the creation of a dedicated recycling stream for PEF, which could be valuable due to its superior properties compared to conventional materials.
Looking ahead, continuous innovation in bio-based chemistry and packaging solutions will be important to meet these evolving demands. By focusing on practical and scalable solutions, the industry can better navigate the transition to more sustainable packaging practices.
The waste hierarchy teaches us that recycling alone is not enough.
According to a report from Statista in 2021, around 5.4 million tonnes of paper and cardboard packaging waste is generated by households in the UK each year with 71% of ending up being recycled. This means 1.56 million tonnes still end up in landfill or are incinerated.
With net zero target deadlines looming, businesses have become so focused on making their packaging ‘recyclable’ that they are overlooking the sheer volume of packaging waste being produced.
Too many of us jump straight to recycling, thinking that it is the best thing to do. This needs to change.
The best way to reduce waste is to prevent it from being created in the first place. However, where prevention is not possible, we must try to reduce and reuse as much as possible before resorting to the less desirable part of the waste hierarchy that has a higher environmental impact. Because even recycling has a carbon footprint.
Reuseabox, a circular economy packaging company, is on a mission to prove that cardboard boxes are not single-use items and that recycling them is not enough. Instead, they are helping thousands of companies reuse cardboard boxes, delaying their journey to the waste stream.
According to their research, conducted in conjunction with the University of Lincoln in 2019 and Eco3 Design, it was found that for every tonne of cardboard that is reused rather than recycled, it saves:
• 3.5 trees
• 1.1 tonnes of CO2
• 16,639 kWh of energy
• 201,944 litres of water
There is clearly something wrong in the packaging waste management process when we are wasting trees, producing carbon emissions, and using energy and water to turn packaging simply back into packaging.
There is a global waste crisis, and there is increasing pressure from the government and consumers for businesses to take responsibility for the waste they produce. By focusing on the 3 Rs of waste management – and not just jumping to recycling –we can all take a more circular approach to our waste systems. We need to prioritise preventing or reducing waste wherever possible, then look at avenues to reduce and finally recycle.
That’s how we create a circular economy and keep resources in use for longer.
Europe’s leading packaging trade fair is back in Nuremberg from September 24 - 26.
Held in Nuremberg for over 40 years, FACHPACK is the leading European trade fair for packaging processes and technology. Attracting scores of visitors and exhibitors from all over the packaging world.
The new key theme for 2024 “Transition in Packaging” is devoted to the powerful trends currently impacting the packaging industry.
Sustainability is demanded not only by law but also by consumers – and that is making far-reaching changes to the industry. Subjects such as the circular economy, digitalization and e-commerce add to the mix. These subjects will be a major part of this year’s event.
For more information and to buy tickets visit: https://www.fachpack.de/en/visit
At SPG, we are pioneers in providing cutting-edge plastic packaging solutions. With over three decades of expertise, we ensure top-quality, sustainable, and efficient packaging for a wide range of industries. Discover how our innovative approaches can meet your packaging needs. We wil be at FACHPACK stand 5-244. Come visit us.
“ our partnership with Amcor is a significant milestone for us and is a win-win for Lorenz’s customers ”
Simone Pusch, Senior Packaging Engineer at Lorenz Snack World, and Evana Naci, Product Development Engineer at Amcor, have provided SPN with some very interesting answers to our written questions.
How ‘sustainability-aware’ would you say your company is and what recent measures have you taken to improve your overall contribution to the circular economy?
Sustainability is a key focus for us at Lorenz, and this is reflected in our approach to product packaging. To help drive positive change in the snacks and nuts industry, Lorenz has two key sustainability goals: to actively reduce plastic in primary packaging and to make the complete switch to recyclable primary packaging by 2025.
We have made a significant step towards achieving these goals by transitioning to recyclable films for our nut products, such as our Lentil Coated Peanuts. What makes this transition so significant is that the highly technical requirements of nut packaging such as durability levels and barrier protection, make them a particularly challenging product to make recyclable. Our collaboration with Amcor has overcome this key challenge.
In relation to sustainability, what would you say have been your most important milestones?
Response by Simone Pusch, Lorenz Snack World
Amcor’s AmPrima® film provides Lorenz with a viable solution that meets the technical properties required for nut products while also offering the benefits of mono-material, recycle-ready packaging. By bringing us closer to meeting our sustainability goals and helping to improve the quality of our product – our partnership with Amcor is a significant milestone for us and is a win-win for Lorenz’s customers.
What have been the most significant developments in terms of recycling packaging?
Response by Evana Naci, Amcor
The AmPrima® solution has been a major breakthrough for Amcor in the development of recyclable packaging and is the result of a long and involved R&D process. Trials for the Lorenz solution began in October 2019 and produced several versions of the material before the final product.
In the development process, we were determined to arrive at a solution that delivered high-performance properties, including puncture resistance, material stiffness, and the hermetic seal to protect the nuts from oxygen and water vapor. The material also had to run well on Lorenz’s machines without compromising speed and efficiency.
The key to this successful development process was working hand-in-hand with Lorenz to cater to their unique requirements. At Amcor we believe that the future of more sustainable packaging lies in solutions that not only strengthen a brand’s sustainability credentials but also make no compromise to product quality or performance.
What do you consider to be the most promising packaging opportunities in the SN&C sector at this time?
Response by Evana Naci, Amcor
With the advancement of more sustainable packaging solutions, snack and nut brands have the opportunity to make their packaging choices mean more, and to align with wider sustainability goals such as using recyclable and recycled materials to reduce reliance on virgin resources, minimise waste, and lower their carbon footprint.
Alongside these advances in sustainability, there is also significant potential to incorporate additional functionalities such as portion control, easy opening and closing, and smart packaging, such as the use of QR codes. These innovations enhance convenience while adding further value to more sustainable packaging solutions.
What are the key drivers for change in your industry sector and how much is the on-going pressure for greater sustainability and recycling affecting your productivity?
Response by Simone Pusch, Lorenz Snack World
In order to keep up with changing customer demands, the packaging market needs more sustainable solutions that are tailored to the unique needs of snack and nut products.
To achieve this, brands need to have a better understanding of the recycling process and the more sustainable alternatives available to replace common packaging materials.
For example, Lorenz’s salty snacks require packaging with a sufficient barrier against oxygen and water vapor. The bags must be airtight and capable of being sealed efficiently on high-speed machines.
For our nut products, transitioning to recyclable materials that also meet these production requirements was a key challenge for us to overcome.
However, it is important now more than ever before, that brands carefully consider each packaging choice they make, to ensure it is genuinely sustainable, rather than merely giving the appearance of sustainability.
Our primary goal at Lorenz remains to ensure that our products maintain the quality, taste, and texture that we have been providing to customers for four generations, so having strong partnerships with sustainability experts such as Amcor has enabled us to focus on what we do best, whilst contributing to the circular economy.
As we are keen to understand more about the latest trends shaping the packaging industry in the SN&C sector, what do you consider to be the most significant recent developments?
Response by Evana Naci, Amcor
Enhanced functionality and sustainability are the biggest trends shaping the packaging industry. Snacks and nuts brands are beginning to embrace more sustainable alternatives, driven by increased demand from their customers for more lightweight, flexible and recyclable packaging solutions.
Recent developments in the snacks and nuts sector include the successful combination of Lorenz’s market expertise with Amcor’s innovation in packaging. This collaboration was the key to achieving a solution that improved Lorenz’s sustainability performance, elevating the product’s quality and market appeal.
Can you describe your product portfolio and its sustainability credentials?
Response
by
Evana Naci, Amcor
The AmPrima® range is a portfolio of mono-material, recycleready packaging solutions that we have developed to offer comparable barrier protection, material stiffness, and sealing strength to traditional multi-material options. The range includes various products for a variety of sectors including confectionery, dry beverages, dairy, meat, pet food, home care and personal care.
Are you planning the launch of any new products in the foreseeable future that you can tell us about?
Response by Simone Pusch, Lorenz Snack World
The launch of Lorenz Lentil Coated Peanuts provided us with the perfect opportunity to select a new packaging film that protects the product whilst also achieving recyclability in PE and PP recycling streams. Inspired by the success of the AmPrima® solution for Lorenz Lentil Coated Peanuts, Lorenz is now focused on transitioning our other dough-coated nut products to recycle-ready alternatives.
Founded in the early 2000’s as Leonhard Packaging Solutions (LPS), Viking Masek Packaging Technologies has quickly grown to become a leader in durable, innovative packaging machinery. The VFFS Velocity is a Fast and Versatile form fill seal packaging machine, with speeds up to 300 cycles per minute!
Featuring an improved Teflon back seal design, which has since been patented. The system also includes continuous motion rotary heat seal jaws, which allows the machine to reach superfast production speeds, virtually eliminating lost cycle time.
The dual VFFS Velocity solution combines two high-speed VFFS Velocity packaging machines into one small footprint, conserving floor space. This twin Velocity system is the fastest VFFS machine in the world, reaching true production speeds of up to 310 bags per minute (155 bpm per side).
To learn more about Viking Masek’s innovative packaging machinery visit: https://vikingmasek.com/
GWP Packaging has installed new automated taping equipment at its production facility. The new equipment, as part of an upgrade to existing machinery, has already improved productivity significantly. Initial production runs have seen as many as 16 times more packs produced than the previous processes.
David Mason, Sales Manager at GWP Packaging, commented: “The new equipment makes us considerably more efficient when producing taped cartons for our eCommerce customers. The growth in this sector, particularly during the pandemic years, means that this equipment will create benefit for many of our customers.”
Ruth Cook, Managing Director at GWP, commented: “We have always felt it vital to continually invest in our business, and this proactive approach has remained since we became part of Macfarlane Group. The new kit ensures we maintain and improve efficiencies throughout our manufacturing operations and offers increased capacity to existing and potential customers.”
PakTech recently introduced the Twin Klip Applicator, developed to provide precise, consistent, and automated application of PakTech Twin Klip Handles to a variety of products such as shampoo, conditioner, body wash, and spray bottles.
“The Twin Klip Applicator is the first commercially available automation equipment capable of applying Twin Klip Applicator handles. It is designed to increase production line efficiency and reduce overall cost of secondary packaging,” said Stephen Snider, Application Engineer at PakTech.
“This automated equipment can free up staff for more creative and value-added work and is small and energy efficient enough to fit in any packaging line.”
The applicator is adjustable to run different products on the same base machine with full machine guarding for safe operation. Featuring an adjustable touchscreen HMI for machine operation, recipe selection, and troubleshooting. The applicator’s bypass mode also allows bottles without PakTech Klip Handles to pass through the machine without application.
For more information on PakTech and their innovative machinery visit : https://paktech-opi.com/
Explore solutions for all of your sustainability concerns— environmental impact, brand reputation, consumer demand and more—at PACK EXPO International, the largest packaging and processing event of the year. Discover a huge array of advances to save resources, reduce waste and achieve a new vision for your business. You’ll see:
Biodegradable Materials
Circular Systems
Designs for Recycling
End-of-Life Technologies
Mono-Materials
Paperboard Tray Formers
Plastic Alternatives
Reusable Packaging
Space-Saving Equipment
Syntegon is expanding its coffee packaging portfolio. With the market launch of the PMX 4001 vertical bagger for ground coffee and whole beans.
Syntegon now offers manufacturers the proven product protection and high-quality packaging of the PMX series on a significantly smaller footprint. In addition, the new PMX 4001 processes both conventional and recyclable packing materials. “Currently, many manufacturers do not or not fully meet the requirements of the European Union’s Packaging & Packaging Waste Regulation (PPWR), which will take effect in 2030. They are now looking for solutions,” explains Christina Holm, Product Manager at Syntegon.
“At the same time, aroma protection and quality remain crucial, especially for coffee. With the PMX 4001, we are helping our customers meet these requirements.”
Sustainability was a key aspect in the development of the PMX 4001 right from the start: “We designed the PMX 4001 to process alternative packaging materials at high outputs – up to 65 bags per minute with a pack weight of 500 grams,” says Holm.
Syntegon offers manufacturers expert support in the form of packaging material testing, which includes both tests of the material properties in the in-house laboratory and practical tests on the machine.
Syntegon provides coffee manufacturers with aroma-protecting coffee degassing valves made from mono-material, which have been certified as “excellently recyclable” in accordance with an EU-wide standard. “Our machines and services enable coffee producers to create fully recyclable coffee packaging,” Christina Holm summarizes.
Visitors to Fachpack can see a 3D animation of the PMX 4001 machine from September 24 to 26 in hall 1 at booth 1-257.
This September at FachPack, Sidel will be highlighting its cutting-edge solutions helping manufacturers unlock new levels of performance from their production lines.
https://www.sidel.com/en
Through live demonstrations, visitors to the stand will witness the efficiency of the agile, compact palletising unit, RoboAccess_Pal S. Combining the best of robotics and cobotics, this high-performing, all-in-one solution delivers improved agility, operability, and compactness to the food, home, and personal Care (FHPC) markets.
RoboAccess_Pal S delivers faster speeds of up to 12 cycles per minute and enables high case payloads of up to 25kg, while ensuring a fast return on investment, typically one to two years. This offering provides a new level of compactness with a footprint of less than 12m² for two stations with a significant pallet height of 1700mm.
Hervé Bour, Sales Director FHPC Eastern Europe at Sidel, comments: “RoboAccess_Pal S embeds three new patented features to provide an even higher level of agility, operability, and compactness. A light-weighted carbon fibre and 3D-printed clamping head helps deliver higher payload capacity and overall machine footprint reduction while handling a wide range of secondary packaging. This solution is available in just ten weeks.”
Baumer hhs will be showcasing its broad sustainability programme at FachPack
Baumer hhs is a leading global manufacturer of industrial gluing systems and quality assurance equipment. The company focuses on analysing each and every application to determine if adhesive consumption can be minimised or processes and products designed for greater eco-efficiency. Baumer hhs has developed innovative solutions, which combine significant improvements in sustainability with economic benefits.
Unlike pneumatic glue dispensers, the company’s electric application heads do not need a supply of compressed air. They are energy-efficient, low-maintenance, can easily be repaired if necessary and generally boast a long service life.
Baumer hhs’s new DF hot melt hoses with metal core cut energy consumption by some 20%. They also prevent charring of the hot melt inside the hoses, eliminating the risk of application heads failing for this reason. This reduces machine downtime and maximises availability.
Baumer hhs will be showcasing at FachPack in Hall 2 (stand 330).
Domino is pleased to announce the launch of a new range of high-speed product handling and printing solutions designed to support beverage manufacturers’ move away from labels on bottles for environmental and legislative reasons.
Domino’s range of Bottle Closure Printing Stations has been developed to print variable data and machine-readable codes, including QR codes, onto HDPE bottle caps and closures.
“In the beverage industry, there is growing interest in labelless bottles and the role they can play in supporting the move towards a circular economy,” says Nigel Allen, Marketing Manager 2D Codes & High-Resolution Inkjet, Domino. “Although plastic labels are often recyclable, they typically need to be removed prior to disposal to ensure that both labels and bottles can be recycled.”
Removing the need for labels not only helps to simplify the recycling process and reduce the total quantity of plastic required but can also help manufacturers to save up to 5% on their production costs, as well reducing the financial burden in regions with plastic taxation.
The trend for labelless bottles is being explored with interest in the beverage industry, as governments worldwide explore projects to increase plastic recycling rates and improve the quality of recycled materials.
South Korea recently became the first country to take a stance on this, with the Ministry of Environment launching new legislation which will prohibit the use of external labels on bottled water from January 2026.
“These new regulations pose a challenge for beverage manufacturers who need to adhere to product labelling requirements and communicate with their consumers and must find a way to do so without compromising production performance,” continues Allen. “With this challenge in mind, we worked with several leading Korean bottled water manufacturers to develop a solution for high-speed, in-line variable data printing on bottle closures.”
“Following our success in South Korea, Domino is very pleased to be able to offer our new Bottle Closure Printing Station to the market,” says David Bywater, Regional Development Director – Asia, Domino.
“We can see the trend for labelless bottles, alongside the need for variable data 2D codes including QR codes, becoming stronger and want to work with our customers to ensure that we can provide a solution that meets their needs.”
To learn more about Domino solutions visit: https://www.domino-printing.com/
By Selin Bahar Mesulam, Non-Food Flexibles Unit Director at Korozo Group
Mono-material packaging is gaining prominence due to its sustainability benefits. Most conventional flexible packaging constructions have historically combined multiple materials, such as plastic, aluminium and paper. In today’s operating environment, these constructions are no longer preferred by brands and consumers alike. Rather, mono-material constructions are sought after.
These consist of a single type of material and are engineered to offer comparable performance characteristics, coupled with benefits to recycling and packaging’s overall environmental footprint. They are easier to recycle than complex composites, with a uniform composition allowing for selective sorting and optimal recycling. These contribute not only to a circular economy but a more efficient version of the future of packaging.
This is why future-focused packaging suppliers have been working to develop and engineer constructions that use a single material meeting industry guidance and suiting modern -day recycling requirements.
The development and successful use of KoroRCY is a case in point. A “recycle-ready” solution, KoroRCY is a proprietary development of international packaging manufacturer Korozo Group (Korozo). It is a polyolefin-based, PA-free flexible laminated film that can be used in examples such as mono PE (polyethylene) structures. This compares to existing structures that might include a combination of polyethylene terephthalate (PET) and PE, metallised PET, or polypropylene (PP).
In the case of PE, the film’s formulation provides high levels of clarity, strength and stiffness that support the material’s substitution into existing packaging applications. A monomaterial version based on a high content of PP further contributes to the move towards a circular economy.
This PP film has performance characteristics especially suitable for lidding applications where easy-peel opening functionality is sought. Both KoroRCY PE and PP materials are manufactured using Korozo’s in-house, state-of-the-art extrusion technology and suited to decoration using its high-end flexo and gravure printing capabilities.
High-barrier characteristics make the film ideal for demanding flexible packaging applications and suitable for various end uses. These include fresh and frozen foods, dry food, confectionery, nuts and food ingredients. to personal care, pet care products and many more. KoroRCY is suitable for not only pouches, but also for flow packs, lidding films and thermoforming.
This film is one part of Korozo Group’s larger commitment to sustainability. The business is aiming to make all of its products recyclable or reusable by 2030. This emphasises its dedication to sustainable practices, from film extrusion to production.
Mono-materials will play a big part in the transition to a sustainable future. Having access to flexible packaging constructions made of a single type of material enhances their recyclability and promotes planet-first choices. This makes having such an offer that aligns with circular economy principles and the drive towards more sustainable practices crucial in helping the entire value chain to deliver today the packaging industry of tomorrow.
To find out more, please visit: www.korozogroup.com
Comprehensive expertise and holistic advice from a single source ensure customised complete solution for packaging design
The right packaging is a decisive factor for success at any point of sale. But what steps can be taken to fulfil the increasingly complex requirements for both materials and design? With its new service for packaging development, the Interzero Recycling Alliance is now helping businesses to find sustainable and competitive solutions for their products: packaging that optimally protects the product while strengthening the brand, and meets all expectations for environmental protection and circular capabilities.
With ‘Made for Recycling’, the Interzero Recycling Alliance has long been setting international standards for the analysis and optimisation of packaging recyclability. As a dual system from Europe’s leading circular service provider Interzero, the company also covers the entire packaging cycle.
The new service from ‘Made for Recycling’ covers the entire process of packaging development from the initial product idea through to the final packaging. The packaging engineers work with their customers to identify made-to-measure solutions that are technologically mature and meet the toughest ecological standards. After investigating potential alternatives, costs and availabilities, the experts then propose a tailor-made complete solution. From the selection of the material and easy filling to the ‘Made for Recycling’ quality seal: businesses receive packaging that meets the latest market requirements and legal standards – while also cutting a good figure on store shelves for a long while to come.
But not just that: Through sustainable packaging design, companies can benefit from reduced fees and thus save costs. Packaging that does not fulfil the requirements of eco-modulation, on the other hand, is taxed at a higher rate than environment-friendly packaging. The so called eco-fee modulation is a concept in which packaging fees are introduced on the basis of sustainability, e.g. the recyclability of packaging.
Interzero Recycling Alliance has already carried out successful pilot projects as part of eco-fee modulation. We analyse the packaging for the respective target markets in order to check the recyclability of the packaging. The certification can then be communicated in a legally compliant manner. In this context, it is also assessed whether there are opportunities for cost savings in relevant countries or whether the company is already classified in the best possible licence group.
The evaluation shows which countries have implemented eco-fee modulation already. In addition, Interzero Recycling Alliance provides information on whether your packaging is already entitled to benefit from eco-modulation and how high the financial savings are. As a customer, you will also receive optimisation tips if the packaging does not yet have the design to benefit from reduced Eco-Fees.
Get in contact with us for more information: made.for. recycling@interzero.de or or visit us at FACHPACK in hall 6 stand 209 for a personal exchange.
The recycling alliance of the recycling service provider Interzero is aimed at all companies that not only want to fulfil their legal obligation to obtain packaging licences, but also want to take responsibility for closing recycling and raw material cycles themselves. The experts provide advice on recyclable packaging design, support manufacturers with questions relating to the use of recyclates in the production process and award the ‘Made for Recycling Interzero’ seal.
Further information can be found at http://alliance.interzero.de.
At A. Hatzopoulos S.A., we are committed to driving the shift towards sustainable packaging by developing innovative, environmentally friendly solutions that meet the evolving needs of our global partners.
As a leading flexible packaging converter based in Greece, our extensive research and development efforts are dedicated to achieving our sustainability goals, as well as supporting our partners in their journey towards a more sustainable future. With a shared vision for a better planet, we design packaging solutions that not only reduce the environmental impact but also maintain optimal performance and functionality.
In line with our commitment, we have developed a series of recyclable packaging films under the name X-CYCLE™, which represents a significant step forward in sustainable packaging technology.
The X-CYCLE™ series is our line of recyclable packaging films, designed to align with the latest industry directives for flexible packaging and recyclability. These films are categorized into three main groups: X-CYCLE™ PP, X-CYCLE™ POLY, and X-CYCLE™ PE, with each category offering fully recyclable, mono-material solutions that are compatible with the corresponding recycling streams.
With high-barrier properties, X-CYCLE™ films effectively preserve and extend the shelf-life of products such as coffee, nuts, wet wipes, bars and snacks. At the same time, they are suitable for high-quality printing, offer compatibility with lacquers and have adjustable pack stiffness, making them versatile and an option for various packaging designs and products. Finally, they are engineered for high-speed packaging lines and are ideal for hermetic seals, while also supporting various add-ons such as zippers, degassing valves, and spouts.
At A. Hatzopoulos S.A. we have taken the topic of packaging sustainability one step further, by creating and launching a new packaging line, X-LOOP™. This brand-new line incorporates circular / post-consumer recycled plastic films (PCR) and bio-circular plastics, which are ISCC PLUS certified, ensuring that they are food-contact safe and fully compliant with all regulations governing plastic materials that come in contact with food.
Utilizing a mass balance approach, the laminated structures of X-LOOP™ can reach adjustable levels of circular or bio-circular content based on the quantity of ISCC-certified material used in their production. Remarkably, X-LOOP™ films match the mechanical, physical, and chemical properties of virgin plastics, maintaining their performance on converting and packaging lines without any compromise. This means brands can achieve their sustainability targets without sacrificing the barrier properties, functionality, or aesthetics of their packaging.
Overall, X-LOOP™ not only reduces the carbon footprint compared to virgin, fossil-based plastics but also delivers the high-quality packaging solutions our partners expect, supporting a circular economy while preserving product integrity. With X-LOOP™, A. Hatzopoulos S.A. continues to lead the way in sustainable packaging innovation.
The newest innovation in sustainable packaging from A. Hatzopoulos S.A. is X-FIBER. It is our new generation of paperbased packaging, designed to meet the latest consumer trends and sustainability demands.
It offers adjustable barrier properties, making it suitable for a wide range of applications, including VFFS and HFFS systems, while offering excellent performance and a natural look and touch that appeal to environmentally conscious consumers.
It is FSC-certified and leverages the widespread paper collection and recycling infrastructure, promoting a circular economy and reducing environmental impact.
Discover all of our sustainable packaging solutions, including X-CYCLE™, X-LOOP™ and X-FIBER at Fachpack 2024, which takes place during 24-26 September 2024. Meet our team at Booth #4434 and find out more about how our packaging solutions can fit your specific needs.
Read more about our sustainability approach: https://hatzopoulos.gr/sustainability/sustainability-approach/
SPG, innovation, quality, and sustainability combined for your success.
We understand that for manufacturers of staple foods and fastmoving consumer goods, it is very important to have a partner that provides a variety of solutions, with high innovation capacity and excellent technical support. Additionally, we embrace the commitment to sustainability that is causing so much concern among consumers.
Because we are aware of this growing concern, our advances in creating new products involve taking eco-design into account. This ensures that the packaging materials our customers bring to the market are prepared to meet the recycling guidelines set forth by European Union.
We are a manufacturer and converter of flexible plastic for packaging food and non-food products with extensive experience in the sector. We offer functional and innovative solutions that adapt to almost every need you may have.
As pioneers in reducing thicknesses and recyclability of materials, we offer specific and, above all, sustainable solutions according to your packaging needs.
Within our range of recyclable products ECO RANGE, we have developed both monomaterial and multimaterial products based on the main plastic recycling streams in Europe, polyethylene, and polypropylene.
PE HB ECO is a recyclable PE-based material. A polyethylenebased complex with high barrier properties, with over 95% of the same polymer, developed by SPG to meet the guidelines set by the European Commission on increasing packaging recyclability.
Among its properties, its transparency and good sealing capacity stand out. It has a high barrier against moisture, water vapor, or gases and withstands some thermal treatments such as pasteurization, hot filling, and microwaves.
PP HB ECO is a full PP complex with high barrier properties, recyclable, and capable of withstanding thermal processes, ensuring optimal product preservation until it reaches the consumer.
Both PE HB ECO and PP HB ECO have been evaluated by the CYCLOS-HTP institute and certified as suitable for recycling in the PE and PP streams already existing in several European countries.
The format of PP HB ECO bags has received an AA rating, with or without a zipper, meaning that 90% of the packaging can be recycled, as it is composed almost entirely of polypropylene. Regarding PP HB ECO bags with a “babyfood” cap, CYCLOS-HPT evaluated them through rigid polypropylene recycling and certified them with a AAA rating, giving the packaging a 96% recyclability rate.
By using these two materials, our customers meet the objective set by the European Commission for all plastic packaging in the European Union market to be recyclable or reusable by 2030.
We use advanced technologies to produce high-quality recyclable plastics that meet the demands of your most demanding applications, without compromising the environment.
At SPG, we also offer three printing techniques to make your product a good communication and marketing support: Digital Printing, Gravure Printing, and Flexography.
As leaders in the industry, we take pride in offering customized solutions that drive your success.
We have years of experience in developing packaging solutions for major consumer brands and distribution chains at national and international levels.
Contact us today to discover how our recyclable monomaterials PE HB ECO and PP HB ECO from the ECO range can drive your business towards a more sustainable future!
For more information visit: https://www.spg-pack.com/en/
10-12 OCTOBER 2024 | 10am-7pm Jakarta Convention Center (JCC), Indonesia
Scan here for more information!
FOR 17 YEARS
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From the desk of Steve Gislam
While it’s something that most people rarely give much thought to, the impact that vacuum packaging has had on the human story is hard to overstate.
Its invention was a gamechanger for the way we store, transport and distribute food and other perishable goods by drastically improving the shelf life of foods as well as pharmaceuticals, and electronics. In terms of the impact it has had, it could be argued that vacuum sealing is one of the most important innovations of the twentieth century.
Vacuum sealing was first invented in the 1940’s by German innovator Karl Busch. However, it took another two decades for it to come to commercial use, when Busch introduced the first scaled-up, industrial-sized vacuum packaging machine. His family-run company is still going strong today. A continued force in the industry, earlier this year they were presented the “Made in Baden” award for the extraordinary contribution they made to their region.
Put simply, the vacuum packaging process involves placing a product in a plastic film package, removing the air from inside, and then sealing it. While that basic principle remains unchanged, recent technological advancements have significantly improved the efficiency, effectiveness and sustainability of the process.
The development of automation has had a major impact on vacuum packaging. Automated systems handle high product volumes, at rapid speed and with minimal human intervention, significantly reducing labour costs and increasing throughput.
Companies such as MULTIVAC have made big strides in this area with innovations like the Pouch Loader, cutting personnel costs by 40%.
Modern vacuum packaging machinery is often equipped with sophisticated sensors and control systems that optimise vacuum levels and sealing conditions, thus enhancing the consistency and reliability of the process.
While traditional vacuum packaging removes air entirely, Modified Atmosphere Packaging involves replacing the air inside the package with a specific gas mixture tailored to the product. For instance, an oxygen and carbon dioxide mix is used to keep meat products fresh.
Intelligent packaging uses sensors that provide real-time information about the conditions of a product, such as temperature, or humidity, during transportation and storage. Active packaging, as the name suggests, interacts with a product to extend its shelf life. For example, oxygen scavengers are used to prevent the growth of aerobic bacteria and mould, while moisture absorbers keep dry products crisp.
Driven by the need for sustainability, improvements in the materials used for vacuum packaging have come along in leaps and bounds in recent years.
High-barrier films, made from advanced polymers like EVOH, provide improved protection against external elements, such as oxygen and moisture.
The continued development of eco-friendly alternatives to traditional plastics is also making the sector more sustainable, and vacuum packagers are increasingly turning to biodegradable and compostable options, such as PLA and PHA. These bioplastics derive from renewable resources like corn starch or sugarcane and break down more easily in the environment compared to conventional plastics. They also produce fewer emissions during the production process.
While vacuum packaging is mostly associated with food preservation, its applications extend far further. It’s used in the electronics sector to protect sensitive components from external environmental factors that cause damage. Similarly, in the pharmaceutical industry, vacuum packaging ensures drugs retain their efficacy for longer.
Despite the rapid evolution of materials used for vacuum packaging, the balance between performance and sustainability remains a continued challenge. As consumer demand for improved sustainability grows, the industry must – and will - keep innovating.
High-barrier films are often derived from non-renewable resources and difficult to recycle, companies have spent much time and money on developing sustainable alternatives.
A recent example of one such company is Sappi, whose Guard range of flexible packaging offers a recyclable alternative to conventional high-barrier films used for packaging ice creams, and confectionary without compromising functionality.
From automation, to intelligent packaging, to improvements in materials, these advances in vacuum packaging technology have revolutionised how we preserve and protect consumer products. As the pace of these improvements continues to ramp up, there is much cause for optimism, it’s exciting to see what the future holds for this vital part of the packaging sector.
By Sarah Stieby, Fresh-Lock® Marketing Manager
Compostable packaging offers a unique opportunity to reach consumers who value sustainability and are receptive to different disposal methods, which is why it’s a good option for many CPG brands to consider.
Designed to break down using microbes, moisture, oxygen, and heat, compostable packaging offers a sustainable alternative to legacy formats, but it still has a long way to go with its infrastructure and consumer follow-through. Despite the currently limited infrastructure, the packaging industry is continuously working on new, innovative solutions to not only satisfy eco-conscious consumers, but also to do their part in building a greener future; enter, home compostable packaging.
Commercial composting, or industrial composting, operates on a large scale, oftentimes starting with the collection of compostable materials from bulk sources such as municipalities, sports venues, and more. These materials are processed in facilities where factors like carbon and nitrogen ratios, microbial populations, temperature, moisture levels, and pH are closely monitored to ensure effective biodegradation.
Home composting, or residential composting, on the other hand, puts the responsibility of proper disposal on consumers through the use of compost piles or bins. This method relies on natural processes, with decomposition timelines varying from two weeks to two years depending on climate and materials.
To ensure compostable packaging breaks down properly, consumers need clear instructions on disposal. In some countries, disposal is straightforward with color-coded bins and clear guidelines. In the U.S., lack of uniformity can make it challenging to understand proper disposal methods. Without clear recovery streams, compostable packages may end up in landfills where conditions are not suitable for decomposition.
To ensure that consumers understand what to do with their empty package, brands should label packages clearly as commercially compostable or home compostable and provide instructions for proper disposal. For industrially compostable packages, the How2Compost label can guide consumers to check local organic recycling services.
For home compostable options, QR codes are effective tools, giving brands an opportunity to offer detailed disposal information while taking up minimal packaging real estate. Since not everyone is familiar with composting, a QR code can be used to provide steps for setting up home composts, tips for composting in small spaces or apartments, finding community gardens with communal compost, or connecting with others that may be interested in your compost.
By providing this level of information, brands can help support sustainability in the industry while building trust and loyalty among eco-conscious consumers who want to contribute to environmental efforts.
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Sylvacurl founders Jim and Mary-Ellen Lovinsky began making wood curl shavings from Aspen (also called “Popple”) trees that were left over from timber harvests in the nineties. Intuitively drawn to the idea of waste-free manufacturing before it was a term in corporate plans, they purchased Aspen from local loggers and shaved it into soft, buoyant curls. Nothing was added, and nothing was left over. The simple, natural result proved perfectly practical for shipping delicate goods, such as their neighbour’s maple syrup.
The demand for sustainable packaging around the globe has skyrocketed in recent years, with customers today asking businesses to make an honest statement about their commitment to climate change. Sylvacurl helps companies demonstrate those values—just wood from the abundant and carefully stewarded Northern Forest that can be simply returned to the earth after use.
Particularly suited to gift boxes from regional food producers, Sylvacurl is completely non-toxic, lightweight, and food safe. No chemicals, dyes, or perfumes are added. The interlocking nature of the curls securely protects even the most fragile products, while wood’s naturally absorbent properties keep moisture away from delicate foods and add insulation value.
Individuals who receive their products nestled in Sylvacurl enjoy a unique and beautiful unboxing experience, as well as simple reuse or recycle options.
The shavings can be reused as packaging, composted in the backyard, used for garden mulch, or simply returned to the earth. When customers feel good about the packaging, they feel reassured that the product inside comes from an ethical and environmentally conscious company, increasing brand loyalty.
Sylvacurl’s patented process turns one board foot of lumber into two and a half cubic feet of packaging curls, meaning it does not take a lot of trees to make a lot of Sylvacurl. In fact, one average-sized Aspen yields 64 standard-sized 10-cubic-foot bags! Aspens are abundant here in New England, and their relatively short lifespan and root systems make them particularly adept at regeneration. Considered a low-value species, Aspens are often cut down in a harvest and considered waste. Sylvacurl creates a market for low-grade Aspen and a new source of income for local logging and sawmill families.
Sylvacurl remains committed to its core values: a healthy and sustainable Northern Forest, vibrant communities, and reducing plastic waste in our environment. Sylvacurl is good for the planet and good for the rural economies that depend on a healthy forest economy.
Transitioning to sustainable packaging alternatives doesn’t need to be complicated or costly. The materials listed here are just some alternatives to plastic packaging that are environmentally friendly and available today.
Palm leaves are a versatile form of alternative packaging because they can be moulded into different shapes and forms. Palm leaves are taken from the areca palm plant and used to produce packaging that can be naturally biodegradable. Palm leaves are often used as a material for tableware, such as an alternative to plastic plates and bowls.
While standard bubble wrap can protect fragile items in shipping, it is made from plastic which makes it environmentally unfriendly. Paper bubble wrap, on the other hand, is fully recyclable and biodegradable and offers good protection in packaging.
Widely used in the packaging industry, corrugated cardboard is a strong and lightweight material that consists of three layers of brown paper made from wood and paper fibres. 96% of corrugated packaging can be recycled up to ten times into new packaging materials after its initial use.
These are packaging materials created from natural resources such as corn starch. They can be made from other sources and are sustainable to produce. The sugars in corn starch can be bioengineered to create environmentally sustainable materials such as PLA (Polylactic Acid). PLA can be developed as a packaging material, as well as textiles and engineering plastics.
Like corn, mushroom and fungi are natural resources that can be used as a packaging alternative. It’s grown using Mycelium, making it a readily available raw material and one that can be easily recycled due to its efficient biodegradability.
This is an incredibly versatile material that’s a good alternative to plastic-based packaging. It’s totally compostable and fully biodegradable, and an efficient insulator too, meaning that temperature-sensitive products are protected.
Stone paper is a non-toxic, biodegradable alternative to paper. It is made from calcium carbonate, one of the world’s most abundant natural resources. It is also recyclable, waterproof, and printable, making it a suitable packing material.
The seaweed-based packaging industry is expected to experience a growth rate of 16% between 2020-2027, according to Data Bridge Market Research It found that the expansion of environmental and sustainable initiatives is driving this growth. New, naturally biodegradable materials such as Notpla, which are made from seaweed and plants, can be used as an alternative to plastic pack.
Bagasse is created as a by-product of sugarcane processing and can be adapted to fit a variety of packaging requirements, particularly for food delivery and transportation. It is greaseproof and waterproof, which makes it ideal for use in takeaway and food storage containers.
“The market today is well-served with recyclable and bio-degradable alternatives to plastic, as this feature clearly demonstrates”.
Mondi, a global leader in sustainable packaging and paper, has collaborated with Scan Sverige to create a polypropylene (PP) based mono-material packaging, that is designed for recycling.
Mondi’s WalletPack is a PP based solution which is designed for recyclability. This packaging is purposefully developed with recycling in mind, aligning with customer’s goals and as an approved producer responsible organisation dedicated to advancing circular and traceable material recycling.
WalletPack can be effectively sorted by Site Zero, Europe’s largest and most advanced plastic recycling facility located in Sweden and is thereby contributing to a circular economy. It replaces the previous solution, which was an unrecyclable multi-material pack consisting of PET-PE and PA-PE laminates.
Tetra Pak develops ‘whole soya’ processing method using the entirety of the soyabean. Tetra Pak’s new processing method will boost the nutrition content and remove waste.
Tetra Pak has developed a processing method for soya drinks, which utilises the entire soyabean in production. Meeting increased consumer demand for healthy, immunity-boosting products, the resulting product is composed of 1.2% fibre, compared to 0.26%, for traditional, extracted soyabean drinks. Plant-based beverages are a rapidly growing category in the USA and Europe and have been identified as a popular choice for consumers seeking a healthy option or broader variety.
However, further innovation is required in the industry to meet these evolving consumer trends. Tetra Pak’s new technology reduces waste and increases the fibre and protein content of the beverage by incorporating the fibre component of the soybean, okara, into the final beverage.
The company experimented with different grinding solutions, reducing okara particles so they can be integrated into the final product without impacting taste or texture and produce a versatile, high-fibre beverage. This solution has a shelflife stability of six to twelve months without stabilisers or emulsifiers, making it a clean label product.
Hemang Dholakia, Centre of Expertise Manager in Plant Based Processing Solutions and Equipment, Tetra Pak said: This innovation paves the way for a multitude of new products using the same method, presenting a commercial opportunity for yoghurt, spreads, ice cream and meal replacements. The launch forms part of the company’s drive to build an innovation ecosystem that helps open new opportunities in the areas of food safety and availability with the aim of developing more sustainable and resilient food systems.
Since 1972, Ranpak has made paper the foundation of their business, providing a range of innovative sustainable packaging solutions.
Ranpak told SPN: Today’s consumers prefer sustainable packaging and eco-friendly shipping practices. By offering recyclable, biodegradable packaging, you are protecting your goods, your brand, and the environment from the harm caused by single-use plastics.
Paper is one of the easiest to recycle of all sustainable packaging materials. It also makes for an attractive unboxing moment without compromising on product protection or cost compared to plastic bubbles, foams, or peanuts. For 50 years, Ranpak, a sustainable packaging company, has led the innovation of paper packaging to replace single-use plastic packaging.
RecyCold® cool packs are designed for products that need cooling during unconditioned transport. They are available in various sizes and weights for different applications reflecting Ranpak’s commitment to sustainability - using materials that have a low environmental impact during production and after use.
The patent-registered paper pouches have a polyethylene (PE) coating, and inside each pouch is a 100% biodegradable cooling gel – creating a product that is suitable for indirect food contact. The ink used for printing on the cool pack’s exterior is also suitable for indirect food contact.
RecyCold cool packs freeze up to 70% faster than conventional gel packs, saving substantial space and cost.
For more information visit: https://www.ranpak.com/uk/
From the desk of Steve Gislam
With the climate crisis biting harder with each passing year, businesses, governments, and entire industries are trying to mitigate the effects of rising global temperatures and reducing their carbon footprints is a crucial part of that.
The environmental impact of packaging includes waste generation and carbon emissions. The production of packaging materials requires energy and resources, which create greenhouse gas emissions. After use, packaging often ends up in landfills, incinerators, creating more emissions, or oceans harming wildlife.
Globally, packaging accounts for a significant portion of municipal waste, and the carbon footprint associated with this waste is considerable. For example, according to plastic waste NGO WRAP, the production and disposal of plastic packaging alone contributes approximately 1.8 gigatons of CO2 emissions annually.
“ Packaging’s carbon footprint isn’t just about the materials used but also how they are sourced ”
One way to reduce packaging’s carbon footprint is by substituting high-carbon materials with more sustainable alternatives. For instance, replacing traditional plastics with bioplastics, derived from renewable sources like corn starch. These sources produce less carbon during production and biodegrade naturally.
Lightweighting involves reducing the amount of material used in packaging without compromising its functionality. By designing lighter packaging, both production and transportation of packaging materials produces fewer emissions. For example, lightweight plastic bottles, such as those from SACMI use less plastic than traditional bottles, and require less energy to produce and transport. Also, collapsible packaging such as that made by RISSMANN reduces volume during transportation.
Packaging’s carbon footprint isn’t just about the materials used but also how they are sourced. Sustainable sourcing involves using materials that are produced with less of an environmental impact. For example, sourcing paper from sustainably managed forests ensures that the carbon sequestered by trees is maintained and prevents deforestation - a major contributor to global carbon emissions.
Recycling also has a significant role as it reduces the need for new materials, uses less energy and produces fewer emissions.
The packaging manufacturing process is energy intensive. Improving energy efficiency during production can substantially reduce emissions. This can be achieved by adopting more efficient technologies, optimising production processes, and using renewable energy sources.
“ Adopting digital technologies to track and optimise the supply chain helps identify opportunities for emission reductions”
Optimising the supply chain to reduce the distance that packaging travels also lowers emissions. This could involve sourcing materials locally, optimising transportation routes, and using more fuel-efficient modes of transport. Adopting digital technologies to track and optimise the supply chain also helps identify opportunities for emissions reductions.
The public too has a part to play. By educating consumers and encouraging responsible waste disposal, companies can reduce their carbon footprint. The best way to achieve this is through clear labelling, with information about recyclability.
Governments regulations are also an essential tool for driving change. By setting clear guidelines and standards for sustainable packaging, they can encourage the adoption of more sustainable solutions. A prime example of this is the EU Green Deal, which aims to make Europe climate neutral by 2050.
They can also incentivise sustainable practices through tax breaks or subsidies for companies investing in sustainable technologies. Incentives help offset the costs associated with transitioning.
Naturally, there are challenges involved with all these strategies. A major one is finding the right balance between functionality and sustainability. Packaging must still fulfil its primary function of protecting products, and sometimes this can be compromised if, for example, packaging volume is reduced, or materials or substituted.
Cost can also be a challenge. While sustainable packaging is more environmentally friendly, it’s often more expensive to produce. However, as demand grows and technology advances, it’s likely to get cheaper.
The packaging sector’s future lies in continued innovation and collaboration. Companies, governments and consumers have their part to play in reducing the carbon footprint. By working together to develop and implement sustainable practices, we can move towards a greener future. However, this will require investment and determined action, as well as a paradigm shift in the way the packaging sector works and thinks.
While many challenges lie ahead, there are just as many promising opportunities to create a packaging sector that is clean, green, and future-ready.
Being ice, snow or rain is in the nature of water.
The packaging industry faces a pivotal transformation in sustainability strategies, moving beyond traditional efforts toward a more integrated approach that includes Environmental, Social, and Governance (ESG) and Extended Producer Responsibility (EPR) efforts. These changes are necessitated by evolving regulatory landscapes and consumer demands for greater accountability and environmental stewardship.
Traditionally, sustainability in the packaging market has centered around reducing source materials, enhancing recyclability, and diminishing carbon footprints. However, the need for a broader strategy is becoming clear. According to insights detailed in the Sustainability and Technology –The Future of Packaging and Processing white paper, produced by PMMI, The Association for Packaging and Processing Technologies, consumer packaged goods (CPG) companies and other stakeholders must integrate comprehensive ESG strategies into their corporate policies and prepare for EPR regulations, which hold producers accountable for the lifecycle of their packaging materials.
While established in many countries, EPR programs are relatively nascent in the United States, with only a handful of states having enacted relevant legislation as of early 2023. These regulations require manufacturers to fund the recycling and disposal of packaging, prompting a significant shift in how businesses approach packaging sustainability.
Despite the looming changes, approximately two-thirds of surveyed companies admit they are unprepared for the impact of EPR legislation. Those evaluating its implications are primarily focused on its effects on efficiency and operational costs. There is a pressing need for these companies also to consider compliance strategies and the potential benefits of EPR, such as enhanced collaboration with industry partners and improved sustainability profiles.
Companies with established ESG programs are already witnessing substantial benefits, including significant reductions in waste, enhanced energy efficiency, and improved overall profitability. Effective ESG strategies often involve adopting new technologies that support sustainable packaging, utilizing renewable energy sources, and minimizing logistics-related emissions.
Successfully implementing EPR will require more than just internal adjustments; it will necessitate widespread consumer education and industry-wide collaboration. Educating consumers about the importance of sustainable packaging and ensuring they understand how to properly dispose of materials are crucial steps. Additionally, industry collaboration will be vital to standardize practices and avoid a patchwork of varying regional regulations.
Events like PACK EXPO International 2024 (Nov. 3–6; McCormick Place, Chicago) offer vital platforms for industry professionals to explore the latest sustainable technologies and strategies.
Making its PACK EXPO International debut, Sustainability Central (located in West Hall at Booth W-21020) will take an expansive look into packaging sustainability and what it means to brands, including expert speakers, and a look at actionable sustainable solutions in manufacturing, materials, recovery, logistics, analytics, and design.
Attendees will hear from industry experts on a range of packaging sustainability topics and learn how to make their brands more sustainable.
PACK EXPO International is a hub for education and thought leadership. Industry experts share timely knowledge on the latest topics and trends in packaging and processing. With more than 150 educational sessions on the show floor, the show is designed to enhance professional development.
As the regulatory and consumer landscapes evolve, CPG companies and their partners must adapt by deepening their commitment to sustainable practices. By focusing on comprehensive ESG strategies and preparing for EPR requirements, these sectors can comply with upcoming regulations and lead the way in sustainable business practices. As they do, industry events such as PACK EXPO International will be crucial in disseminating best practices and fostering a more sustainable future.
Dive into the innovation epicenter and discover answers to your packaging and processing challenges at PACK EXPO International 2024. The most expansive and all-encompassing packaging and processing industry event in 2024, PACK EXPO International, will feature 2,500 exhibitors offering solutions to many of today’s biggest manufacturing needs from an intersection of industries to 40-plus vertical markets. More than 45,000 attendees from consumer-packaged goods and life sciences companies worldwide will converge, searching for innovation, connection, and insight.
For more details and to register, go to packexpointernational.com
There is an industry wide shift towards sustainability within the food-to-go sector, driven by environmentally conscious consumers, brands, manufacturers, and suppliers up and down the packaging value chain. Packaging solutions are becoming increasingly focused on the need for recyclable and renewable materials to support food producers and retailers in meeting sustainability goals, in addition to wider scope programmes to reduce carbon footprint.
Initiatives across many areas can contribute to carbon footprint reduction, a key one being improving the circularity of products themselves. Creating recyclable and compostable food packaging from materials which fit with available waste streams has underpinned Colpac’s product range for many years. All paperboard materials are sustainably sourced in accordance with UK and European Timber Regulations (UKTR and EUTR). Choosing materials from responsibly managed forests reduces the carbon impact of deforestation and environmental degradation. Where possible, Colpac also uses materials which contain recycled content.
Utilising its knowledge of materials and its established supplier network, Colpac works with customers to select packaging solutions from its evolving stock range, or collaboratively designs packs to suit particular food types. As a UK manufacturer, Colpac prioritises understanding the lifecycle of its products and applies eco-design principles to maximise material recyclability.
Designing lighter products and using less material can reduce the carbon footprint from transporting packs to distributors and end users. The team has a strong network across the packaging value chain, including with the waste management industry, which is essential in maintaining an in-depth understanding of current standards, policy and legislation. Colpac’s expertise in manufacturing, design and sustainability is well valued in this regard.
“Understanding how paperboard and fibre-based composites are recycled helps us to create packaging that is suitable for these processes, ensuring we continue to evolve and refine the recyclability of our food packaging.” Talia Goldman – ESG Manager at Colpac.
Find out more about Colpac’s commitment to reducing its carbon footprint in its ESG report : https://colpacpackaging.com/download-esg-report
Colpac works to guide consumers through often confusing and conflicting recycling regulations. UK recycling instructions are printed on Colpac packaging, alongside QR codes linking to further information around recycling and composting, educating consumers on how to dispose of food packaging.
A more recent advancement across the food industry is the desire to work with companies that are setting and working towards net-zero targets. The development of net-zero targets and the carbon reduction plans help to evaluate a company’s overall environmental impact. In 2023, Colpac launched its net-zero programme and committed to calculating its carbon footprint annually. To date, the company has calculated three years’ of carbon data, has set net-zero targets, and has received target validation from the Science Based Targets initiative.
“Developing a net-zero programme is integral to our commitment to the environment and supports our customers in meeting their own targets. As small and medium enterprises are not mandated to report on the carbon or climate impacts of their activities it’s also an exciting demonstration of how we are leading the way, and we encourage others to do the same”, comments Talia.
Since launch, cross-functional teams have been working on a programme of activities in pursuit of Colpac’s net-zero targets. This includes increasing the granularity of its energy monitoring, ensuring 100% renewable energy across the business, working with customers on delivery consolidation, optimising pallet configurations, and increasing transport efficiencies. The company is also progressing through several initiatives around energy reduction, actively encouraging team members to identify and implement opportunities to save energy.
Colpac is continuing its partnership with UK leading energy consultant, Inspired PLC, to increase the depth and accuracy of the carbon data it collects and find new opportunities for change. A continuous improvement approach is helping the team to understand the company’s carbon data in even more detail, enabling more informed actions to be implemented.
The partnership has enabled Colpac to build on its own expertise in this area, with Inspired PLC providing guidance throughout. Working together, the companies are pushing forward and raising ambition through the process of delivering Colpac’s net-zero strategy.
“Developing a net zero strategy can be daunting as there is a lot of detail to get into. However, there is a plethora of resources available to suit a variety of budgets, so you will likely settle into a method that will work for you”, encourages Talia.
“ Everything you’re looking for and then some – it’s all here! ”
Scanpack, Scandinavia’s leading packaging exhibition, celebrates 60 years. And it won’t go unnoticed! Exhibitors from the entire value chain will be showcasing the latest solutions. On top of that, there will be a wide range of free seminars and workshops. – This year, we want to offer our visitors something extra, Monika Ölund, Scanpack Business Manager, says.
More than 400 exhibitors, half of them from countries other than Sweden, will come together at Scanpack 22-25 October at the Swedish Exhibition & Congress Centre in Gothenburg. The event, which was first held in 1964, celebrates its 60th anniversary. Something that won’t go unnoticed.
Among other things, we’ll be introducing a new stage and venue, the Packaging Plaza, where lots of exciting things will be taking place in connection with the anniversary celebrations. In addition, several of the award ceremonies will be held here, Monika says.
We also have a range of anniversary offers, from free workshops and matchmaking to other offers on site. And of course, a grand anniversary party!
The entire value chain on site
She emphasises the broad spectrum of this year’s event. What’s unique about Scanpack is that its exhibitors, including several major and leading companies, represent the entire value chain. The latest solutions, along with cutting-edge products and services, are presented.
As a visitor, you can discover new packaging technologies, update yourself on trends and network with business partners. There is a lot on offer, lots of things happening. At the same time, the event is manageable, Monika points out: It’s large, but not too large. As a visitor, you have plenty of time to go through it in these days. Visiting Scanpack is thus a highly time-efficient way to find solutions that meet your company’s specific needs.
More than ever, this year’s Scanpack will focus on skills development. There will be an extensive seminar programme from two stages, totalling more than 100 programme events. All included in the entrance ticket. From the Packaging Plaza anniversary menu, industry experts and representatives of wellknown brands will share their experiences in mainly two focus areas: Sustainability and Packaging Trends. On the Scanpack Pioneers stage, macrotrends in innovation, new technology and production efficiency for the packaging solutions of tomorrow will be explored.
In addition to the stage programmes, a number of workshops will be held in connection with the event. They add value and contribute to knowledge development. These are included in the entrance ticket as well, as part of the anniversary celebrations, Monika explains. The design agency Motherland will hold a workshop on how to think creatively about packaging. SWIRA, Swedish Industrial Robot Association, will demonstrate the potential of robotics and automation. RISE Academy will offer in-depth sessions on recycling, food packaging, packaging applications and e-commerce packaging.
New this year is the Matchmaking Area on the second floor, a quiet environment where you can sit down for individual conversations. Contact is made via Scanpack Matchmaking, where you can book meetings with potential partners and customers in advance.
This year, we decided to make this service free as well. In addition, we have added another feature to the tool: it will stay open for a few weeks after the event, Monika Ölund says. The idea is to be able to find people or companies afterwards that maybe you weren’t able to connect with during the event.
On the exhibition floor, in the stands, as well as in special meeting environments and activities, Scanpack offers countless opportunities for networking with companies, industry organisations, participating speakers, experts, researchers, etc.
Many exhibitors also provide networking opportunities after the event closes. As does the organiser. Every day during Scanpack we host an After Work event in the lobby restaurant Twentyfourseven, Monika says.
Both visitors and exhibitors are welcome to attend the grand anniversary party on 23 October in the Congress Hall. In addition to having fun, this is a great way to make new connections. The “all under one roof” concept provides unique opportunities for physical meetings. The event facility is completely integrated with Gothia Towers, Scandinavia’s largest hotel, with several restaurants, bars and spa.
Despite its 60 years, Scanpack shows no signs of aging. – Rather, the fact that the event has played such a significant role in promoting innovation, development and sustainability for the packaging industry for such a long time is a sign of strength, Monika Ölund says.
We are proud to have this position and play this role for the industry. She believes the secret is largely in the time interval. With three years between events, participating companies and visitors have plenty of time to really prepare and mobilise.
Learn more and buy your ticket at Scanpack 22-25 October 2024 Swedish Exhibition and Congress Centre.
For more details and to register, go to https://en.scanpack.se/
Scanpack is four days packed to the brim with inspiration, networking, new business contacts, seminars and workshops. A hub for creativity aimed at sharing ideas on technology, materials and solutions giving you the competitive edge to be relevant in a circular future. The most important packaging exhibition in northern Europe.
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22–25 OCT. 2024 // SWEDISH EXHIBITION & CONGRESS CENTRE, GOTHENBURG, SWEDEN