MBF-20H-POLARIS-CONCEPT-TCPOOINPEN1902

POLARIS – AFH MODULAR FILLER «HYBRID» CONCEPT»

Version EN – Cod. TCPOOINPEN1902 - Del 15/04/2019 Pag. 1 di 26

MBF PROJECT – EARLY BEGINNING

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MBF PROJECT – EARLY BEGINNING

MBF 15 – NOKIA

First AFH – FTT 20clip/bag machine Installed in February 2015 at Nokia facility

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MBF PROJECT – EARLY BEGINNING

MBF 15 NOKIA

First AFH – FTT 20clip/bag machine Installed in February 2015 at Nokia facility

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MBF PROJECT – EARLY BEGINNING

MBF 20 – SKELMESDALE First AFH – SmartOne Roll machine Installed in September 2015 at Skelmersdale facility and in January 2016 in Nokia facility

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MBF PROJECT – EARLY BEGINNING MBF 20 SKELMERSDALE First AFH – SmartOne Roll machine Installed in September 2015 at Skelmersdale facility and in January 2016 in Nokia facility

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MBF 20W – 17397 – EVOLUTION TO DATE 

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FULL ROCKWELL CAM-DRIVEN WORKING PRINCIPLE 9 SERVOMOTORS LH/RH MODULAR DESIGN MODULAR CABINET LOCATION (ON/OFF BOARD) QUICK&EASY CHANGEOVER PRINCIPLE LOW AIR PRESSURE & CONSUMPTION FULL VENTURI TRIM SUCTION AND EXTRACTION NO CHANGEOVER NEEDED ON BAG FEED CONVEYOR AUTOMATIC BAG WICKET EXTRACTION UP TO 30’ BEFORE RE-FILL WITH BAG STACKS FULL ACCESS FOR OPERATION AND/OR MAINTENANCE

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MBF 20W – 18548 – EVOLUTION TO DATE 

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FULL ROCKWELL CAM-DRIVEN WORKING PRINCIPLE 9 SERVOMOTORS LH/RH MODULAR DESIGN MODULAR CABINET LOCATION (ON/OFF BOARD) QUICK&EASY CHANGEOVER PRINCIPLE LOW AIR PRESSURE & CONSUMPTION FULL VENTURI TRIM SUCTION AND EXTRACTION NO CHANGEOVER NEEDED ON BAG FEED CONVEYOR AUTOMATIC BAG WICKET EXTRACTION UP TO 30’ BEFORE RE-FILL WITH BAG STACKS FULL ACCESS FOR OPERATION AND/OR MAINTENANCE

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MBF 20 – EVOLUTION TO DATE

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MBF 20 – EVOLUTION TO DATE

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MBF 20 – EVOLUTION TO DATE

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MBF 20 – EVOLUTION TO DATE

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POLARIS PROJECT – «HYBRID» CONCEPT

FORMING BAGS FROM «CONTINUOUS TUBE» ADVANTAGES:

SPACE SAVING & COST INVESTMENT: Two packaging leg in one: only one machine and oneconveyor leg for both bag & shrink bundle packing PRODUCT COST REDUCTION: Tube reels are considerably cheaper than pre-made bags STOCK & LOGISTIC SIMPLIFICATION: Tube reels need less floor space than pre-made bag stacks and can be stocked in layers HIGHER CONVERTING EFFICIENCY: Bags can be produced/finalized «Just in Time», all the issues related to stick-slip and static accumulation during stockage are fully avoided CONTINUOUS CONVERTING LOOP with a «single bag» feeding principle there’s no needing for operators to load bag stacks on bagfiller machines HIGHER FLEXIBILITY Starting from «Flat Tube» reels (without side gussets) or flat poly reels it is possible to adjust the bag dimensions at any time

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MHF PROJECT – «HYBRID» CONCEPT

FORMING BAGS FROM «CONTINUOUS TUBE»

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MHF PROJECT – «HYBRID» CONCEPT

«SINGLE BAG» PREPARATION & FEEDING MODULE MAIN FEATURES: PRE-FORMED TUBE FILM UNWIND UP TO 3 TUBE-REEL POSITION AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG PICK&PLACE VACUUM FEEDING CONVEYOR FOR «SINGLE BAGS»

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POLARIS PROJECT – «HYBRID» CONCEPT

«BAG STACK» PREPARATION & FEEDING MODULE MAIN FEATURES: PRE-FORMED TUBE FILM UNWIND UP TO 3 TUBE-REEL POSITION AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG «STARWHEEL» PICK&PLACE BAG STACK FORMING & LOADING ON WICKET CONVEYOR

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POLARIS PROJECT – «HYBRID» CONCEPT

FROM FLAT FILM TO «TUBE FILM» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER

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POLARIS PROJECT – «HYBRID» CONCEPT

FROM FLAT FILM TO «SINGLE BAG» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER PRE-FORMED TUBE FILM UNWIND OPTION, UP TO 3 TUBE-REEL POSITION, AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG PICK&PLACE VACUUM FEEDING CONVEYOR

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POLARIS PROJECT – «HYBRID» CONCEPT

FROM FLAT FILM TO «BAG STACK» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER PRE-FORMED TUBE FILM UNWIND OPTION, UP TO 3 TUBE-REEL POSITION, AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG «STARWHEEL» PICK&PLACE BAG STACK FORMING & LOADING ON WICKET CONVEYOR

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POLARIS PROJECT – «HYBRID» CONCEPT 4 POSSIBLE

MHF LAY-OUT CONFIGURATIONS A

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C

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POLARIS PROJECT – «HYBRID» CONCEPT MHF PROJECT

HYBRID BAG FEEDING CONVEYOR

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DUAL FEEDING PRINCIPLE (SINGLE BAG & BAG STACK) QUICK & EASY CHANGEOVER FULL COMPATIBILITY VS. PREVIOUS MBF MACHINES

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POLARIS PROJECT – «HYBRID» CONCEPT

MHF 20W DUAL FEEDING PRINCIPLE: • PRE-FORMED BAG IN STACKS • JIT SINGLE FORMED BAG (FROM FLAT POLY REEL)

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MBF20 - POLARIS

MBF 20W PRELIMINARY LAY-OUT

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MBF15 - POLARIS

MBF 15 PRELIMINARY LAY-OUT

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POLARIS PROJECT – «HYBRID» CONCEPT

SAMPLE LINE COMPARISON LINE 344 ACTUAL LAY-OUT, TWO LEGS FOR 2 PRODUCTS: • PRE-FORMED «HIGH QUALITY» BAGS • SHRINKED CLEAR BUNDLES

LINE 344 POSSIBLE LAY-OUT, ONLY ONE LEG FOR 3 PRODUCTS: • PRE-FORMED «HIGH QUALITY» BAGS • SHRINKED CLEAR BUNDLES • JIT FORMED BAGS

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Thank you for your KIND ATTENTION

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