MACPLAS INTERNATIONAL










Since 1957, the most advanced extruder gearboxes for single screw, corotating twin screw and counter-rotating twin screw, parallel and conical
Since 1957, the most advanced extruder gearboxes for single screw, corotating twin screw and counter-rotating twin screw, parallel and conical
www.zambellogroup.com
www.zambellogroup.com
Since 1957, made in Italy
Since 1957, made in Italy
With the state-of-the-art of our new manufacturing plants in Lendinara, we have expanded the automation in all stages of product processing, creating a significant increase in our industrial capacity.
With the state-of-the-art of our new manufacturing plants in Lendinara, we have expanded the automation in all stages of product processing, creating a significant increase in our industrial capacity.
The result of this further investment is greater competitiveness and a significant reduction in delivery times, with the ambition of acquiring new customers in the world of extrusion.
The result of this further investment is greater competitiveness and a significant reduction in delivery times, with the ambition of acquiring new customers in the world of extrusion.
Excellence in extruder gearboxes
Excellence in extruder gearboxes
For over 60 years, Sica has transformed imagination into reliable solutions, enabling customers to stay ahead with smart, sustainable, and intuitive technology.
From haul-offs and cutting machines to belling units, coilers, packaging systems, and auxiliary equipment, the company offers a comprehensive range of solutions for plastic pipe production. What sets Sica apart is not only the machinery itself, but the thinking behind it. Every product is engineered to integrate seamlessly, reduce complexity, and enhance performance across all pipe types.
Innovation is the driving force behind Sica’s development. With 32 active patents and a dedicated R&D team, the company continues to reimagine downstream technology to be smarter, more sustainable, and increasingly userfriendly. A clear example is its new Human Machine Interface (HMI): intuitive, responsive, and designed to simplify operation while improving efficiency.
At the heart of Sica’s approach is a strong customer focus – including a firm commitment to sustainability. Each machine is designed to help customers reduce energy consumption, minimise waste, and achieve their environmental objectives without compromising on performance. In today’s industrial landscape, sustainability is not merely a choice but a shared responsibility – one that Sica fully embraces to better support its partners. Every component, every design, every upgrade serves a single purpose: helping customers succeed, sustainably.
Excellence at Sica extends beyond machinery. Its after-sales support is fast, reliable, and continuously evolving. The company is currently developing a 24/7 assistance platform to ensure expert support is always accessible, reinforcing its dedication to operational continuity and customer care. With two international branches – a commercial and service site in the U.S. (Sica America Corporation) and a production and commercial site in India (SPM – Sica Plastic Machinery) – the company maintains a strong global presence and proximity to customers wherever they operate. Choosing Sica means selecting a partner that goes beyond performance – a company that builds not only for today, but for the future. It is a team that places the customer experience at the centre of every technical decision. Because at Sica, the future is built with one clear goal: making its customers’ work easier, faster, more efficient, and more rewarding.
www.sica-italy.com
It’s spelt “K” but pronounced “Plast”!
14 Italian manufacturers: better-than-expected
Milan becomes an international hub for plastics sustainability
Federazione Gomma Plastica: Luca Iazzolino appointed new President
The future of plastics: circular and competitive
Looking to the future with optimism and determination
Over 1.7 billion euros revenue
New subsidiary in Spain and new technology centre in Switzerland
Increase production capacity to over 6.6 million tonnes
Plan for stronger EU chemical industry
Miriam Olivi new General Manager
A new CEO with extended responsibility
Acquisition completed
Long-term global collaboration agreement 38 Two plants in Germany and one in the United Kingdom 38 Songwon appointed new CFO
A difficult start for European chemistry in 2025 39 New President for BPF
42 Illegality, unfair competition and dumping hinder recovery
The use of biomass as a feedstock for bioplastics
Industrial-scale regeneration of carbon fibre
PFAS polymers: restrictions and bans under consideration
Rigid polyolefins recycling market hits standstill
Guidelines for certifying recycled plasics for food contact
EU vehicles: more recycled plastic and better recyclability
Driving digital transformation in plastic recycling and extrusion
Cybersecurity – a new challenge facing the European manufacturing industry
pulsating technological heart in industrial automation
A history of expertise, passion and vision
years of service to manufacturing
solutions shaping the future of beverage
and innovation looking to the future
80 Integrated robotics and an expanded offering
84 Serving global industrial innovation
86 A new facility at the heart of the 2026 programme
90 Towards an increasingly innovative future
94 All in a name
98 The mixing of the future comes from tradition
100 Complete, automated and controlled mixing plants
102 Tailor-made plasticising between innovation, sustainability and new challenges
104 The evolution in direct printing on plastic packaging
106 Unlocking new potential in filtration and extrusion
108 Redefining plastics recycling
110 Efficient, flexible and therefore cost-effective PP pipe extrusion
111 A new suite for extrusion
112 Commitment and quality
113 Electric blow moulding between innovaton and redesign
114 Extruders for sepecialised, strictly regulated applications
115 Three green automation islands
116 New smart line and enhanced tandem smart solutions
117 Efficient, consistent and fast
118 Thermoforming machine and machining centres
119 First time
119 Precision, Efficiency, Durability
120 A combination of performance and aesthetics
121 Supporting plastic circularity in the Philippines
121 De-inking of flexible and ridig packaging
122 Agricultural irrigation pipes and sheets of optical quality
123 Fifty years of printing expertise on display
125 Sustainable innovation and global leadership in engineering polymers
126 New President Giuseppe Rinaldi looks to the future
130 Discover the journey
132 A new divison for electrical-electronic sector
133 Colour variety for biodegradable plastics
134 High-performance fillers
135 A journey towards circular materials and advanced recycling
136 Ski mask made of up to 70% bio-based TPU
137 Accreditation for materials and SLS technology
138 Solar panels made from recycled plastic
138 At K 2025 reusable cups in recycled PP
139 For three years towards a more sustainable and circular chemistry
140 Plant-based additives to enhance PE and PP polymerisation
140 New food-contact and flame-retardant compounds
142 Ready to tackle the challenges of the third millennium
145 K, Interpack and Drupa in Saudi Arabia
October 2025
Managing director Mario Maggiani
Editor in chief Luca Mei
Editor Giampiero Zazzaro
Editorial assistant Alice Polimeno
Sales manager
Roberta Pagan (Italy)
Martina Lerner (Europe)
Administration Elisa Belloni
Editorial committee
Massimo Margaglione, Gabriele Caccia, Barbara Ulcelli
Contributors to this issue
Stefania Arioli, Stefano Bertacchi, Stefano Lugli, Stefano Nicolussi
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ASSOCIATED TO:
83 AMUT www.amut.it
120 BARUFFALDI www.baruffaldi.eu
92 BAUSANO www.bausano.com
52 BFM www.bfm.it
Back cover BMB www.bmb-spa.com
135 CALDARA PLAST www.caldara.it
144 CHINAPLAS 2026 www.chinaplasonline.com
88 CMS www.cms.it
63 COLINES www.colines.it
122 COMERIO ERCOLE www.comercole.it
5 EUROVITI www.euroviti.com
124 GAMMA MECCANICA www.gamma-meccanica.it
72 GEFIT www.gefit.com
118 GEFRAN www.gefran.it
123 GIBITRE www.gibitre.it
30 GIURGOLA www.giurgola.it
139 GRAFE www.grafe.com
41 HELIOS QUARTZ www.heliosquartz.com
13 ICMA www.icmasg.com
Inside back cover IMG www.imgmacchine.it
3 IPM www.ipm-italy.it
11 ITIB www.itib-machinery.com
27 MARIS www.mariscorp.com
137 MAST www.mastsrl.it
Inside front cover MECCANOPLASTICA www.meccanoplastica-group.com
145 ME.RO www.mero.it
96 MIXACO www.mixaco.com
40 MIXRON www.mixron.it
82 MORETTO www.moretto.com
26 NEGRI BOSSI www.negribossi.com
67 OMSO www.omso.it
146 PACKAGING SPEAKS www.packagingspeaksgreen.com
GREEN
22 PET SOLUTIONS www.petsolutions.it
62 PLAS MEC www.plasmec.it
141 PLAST 2026 www.plastonline.org
71 PLASTIBLOW www.plastiblow.it
93 PLASTORE www.plastore.it
9 PRESMA www.presma.it
23 PREVIERO www.previero.it – www.sorema.it
136 PROFILE DIES www.profiledies.it
125 RADICIGROUP www.radicigroup.com
105 ROBOLINE SYTRAMA www.sytrama.com
Cover SICA www.sica-italy.com
53 SIEMENS www.siemens.com
51 TECHNO BINS www.technobins.it
7 TECNO SYSTEM www.tecnosystemfe.it
ASSOCIAZIONE NAZIONALE EDITORIA DI SETTORE
INSTITUTIONAL SPONSORS
AMAPLAST
ITALIAN PLASTICS AND RUBBER PROCESSING MACHINERY AND MOULDS MANUFACTURERS’ ASSOCIATION
AIPE
ITALIAN ASSOCIATION OF EXPANDED POLYSTYRENE
ASSOGOMMA
ITALIAN RUBBER, CABLES, WIRES AND SIMILAR MANUFACTURERS’ ASSOCIATION
ASSORIMAP
44 TECNOMATIC www.tecnomaticsrl.net
89 TECNOVA www.tecnovarecycling.it
4 ULTRA SYSTEM www.ultrasystem.ch
97 UNITECHEM www.unitechem.eu
Front flap ZAMBELLO www.zambello.it
ASSOCIATION OF ITALIAN PLASTICS RECYCLING AND RECLAIMING COMPANIES
CIPAD
COUNCIL OF INTERNATIONAL PLASTICS ASSOCIATIONS DIRECTORS
IIP
ITALIAN PLASTICS INSTITUTE
SPE ITALIA SOCIETY OF PLASTICS ENGINEERS
UNIONPLAST
ASSOCIATION OF ITALIAN PLASTICS PROCESSING COMPANIES
UNIPLAST
ITALIAN STANDARDISATION BODY FOR PLASTICS
Heaven forbid I should draw comparisons between K and Plast. I certainly don’t want to spark controversy or, worse still, lay myself open to criticism for daring to compare Plast – our Italian trade fair which, after all, remains the second most important in Europe – with the K show. The German event is still widely considered the leading global fair, even though we know that, at least in purely numerical terms – whether in total net area or, more significantly, visitor numbers – Chinaplas is now by far the largest.
What I really wanted to point out in this ideal “excursus” is that, following the major event in Düsseldorf, the highlight of next year’s exhibition calendar in Europe will undoubtedly be Plast.
Let us not forget that the Italian plastics and rubber processing industry ranks second only to Germany’s. The same holds true for manufacturers of machinery, equipment, and moulds. And – allow me to say it with a touch of pride – despite the numerous political and economic challenges, this particular sector has performed, and continues to perform, exceptionally well, especially when comparing Italian figures with their German counterparts. I won’t repeat the statistics already widely covered in the pages of our magazine, but suffice it to say that in 2024, Italy’s sector turnover grew by 1.4% (a positive sign!), while Germany’s fell by 19%, clearly weighed down by the automotive market crisis.
It is therefore only natural to see Plast as the continuation of the technological development we will surely witness at K. Italy also serves as a natural bridge between Africa and Europe, with the Mediterranean basin becoming a key source of visitors eager for technology and innovation.
The organisational effort is significant: we are well aware that putting on a trade fair today is far more complex than it was twenty years ago. While exhibitors remain fairly loyal (though they tend to reduce the space booked), visitor numbers are declining across the board – at K, for example, attendance has dropped from over 230,000 to around 176,000 over the past three editions.
That’s why we’ve strengthened the Plast team with a new head of exhibitions and enhanced our communications department, with a particular focus on social media channels. As always, our commitment is absolute. It’s no coincidence that we’ve also established a synergy with Xylexpo (the exhibition for woodworking machinery and equipment), which will be held on the same dates as Plast. There will be a single admission ticket, the halls will be adjacent, and visitors will experience what feels like a single, integrated event.
Beyond this perception, it truly is a shared project – one that has been deliberately given a clearly defined name: MaTec – Materials and Technologies. It brings together not only Plast and Xylexpo, but also a brand-new exhibition and conference, making its debut: Composites Future, dedicated to composite materials. It acts as a natural link between related technologies for materials that may seem unrelated at first glance, but which, in many cases, share common ground in terms of processing and applications.
In short, as always, we are looking ahead – helping companies grow, and helping the sector progress, so they can face a future that remains highly competitive.
The 2024 financial year for plastics and rubber machinery manufacturers closed with a 1.4% increase in turnover. This performance marks an upward revision of the provisional figures released in March, reflecting greater resilience than initially anticipated. The sector’s stability was largely sustained by strong export performance, which offset the relative weakness in domestic demand and import activity. Massimo Margaglione has been confirmed for another term as President of the association, underlining continuity in leadership. Following the success of GreenPlast, industry stakeholders are now focusing their efforts on the next major milestone: Plast 2026.
By Stefania Arioli
During the last annual general assembly of Amaplast – Italy’s national trade association representing some 170 manufacturers of machinery, equipment, and moulds for plastics and rubber processing, and member of Confindustria – Massimo Margaglione was confirmed as President for the 2025-2027 term, alongside Gabriele Caccia and Barbara Ulcelli, who were appointed Vice Presidents.
In his talk, Massimo Margaglione illustrated the performance of the Italian plastics and rubber processing machinery industry, commenting on the results of the fifth edition of the National Statistical Survey carried out by the MECS-Amaplast Statistical Studies Centre. The survey focused on approximately 430 manufacturers (representing over 15.000 employees), who generated revenues exceeding 4.82 billion euros (+1.4%), with exports accounting for more than 74% of the total sum. This performance is particularly reassuring considering the multiple ongoing geopolitical tensions, the complex legislative
framework, and the occasionally disadvantageous decisions imposed by European institutions.
Vice President Barbara Ulcelli commented on the survey results concerning the structure of the association and, more broadly, the structure of the Italian plastics and rubber processing machinery industry, covering aspects such as geographical position, company size, and workforce. She also provided an update on ongoing negotiations for the renewal of the National Collective Labour Agreement (CCNL), represented by Federmeccanica, of which she is a General Council member.
Vice President Gabriele Caccia focused on topics concerning his field of work, including Amaplast’s participation in industry fairs over the past year, the results of GreenPlast 2025, and the preparations for Plast 2026.
The guest of honor at the assembly was Professor Carlo Cottarelli – Italian economist, former senator and special commissioner for the spending review, essayist and university lecturer – who delivered a lecture on the current global economy
and its potential future developments with a special emphasis on Italy.
According to the findings of the fifth edition of the National Statistical Survey by the MECS-Amaplast Statistical Centre, the Italian plastics and rubber processing machinery industry closed 2024 with a 1.4% increase in turnover, reaching over 4.82 billion euros. This result surpasses the preliminary forecast published in March, which had anticipated a slight contraction in production.
The stability of the sector can largely be attributed to the strong performance of exports, which increased for the fourth consecutive year. According to Istat data, exports increased by 1.5% compared to 2023, reaching a total value of 3.62 billion euros. Exports, accounting for three quarters of total pro-
duction, peaked in the final quarter of the year, particularly in December.
While more established markets such as the European Union and North America registered modest growth, other regions –despite accounting for smaller shares – proved to be more dynamic. Significant increases in demand were observed in the Far Est – especially in China and India – as well as in non-EU European countries (Turkey), Sub-Saharan Africa, and the Middle East.
Conversely, imports declined by 7% over the course of the year, ending just above one billion euros.
The macro-level data emerging from the latest National Statistical Survey outline an industry composed of approximately 430 manufacturers of plastics and rubber processing machinery, equipment, and moulds, collectively employing over 15,000 people.
Most of the companies are located in Lombardy (53% of production facilities), followed by Veneto and Emilia Romagna (each with 14%), and Piedmont (nearly 9%).
Moreover, a direct relationship between company size and revenue-generating capacity can be observed. While most companies fall into the three smallest turnover brackets (up to 10 million euros), employing 72% of the sector’s workforce, it is the larger enterprises that account for the majority (78%) of total industry turnover. As a result, as company size increases, so does average revenue per employee and focus on exports.
Vice President Barbara Ulcelli emphasized that the average revenue per employee in the sector stands at approximately 320,000 euros, significantly higher than the national industrial average. This figure rises even further within Amaplast companies, approaching 330,000 euros.
As far as end markets are concerned, the largest share of revenue comes from the packaging sector (roughly 29% food-related and 17% non-food). The packaging sector is followed by the automotive industry (nearly 16%), construction (12%), and medical applications (5%).
In addition to information on the numerous international trade fairs Amaplast took part in over the past year, Vice President Caccia presented the outcomes of the second edition of GreenPlast – the international exhibition-conference organized by the association’s service company, Promaplast. The event centred around materials, technologies, and processing innovations within the plastics and rubber sector, with a strong emphasis on environmental sustainability and energy efficiency.
The 2025 edition – held from 27 to 30 May as part of The Innovation Alliance alongside trade fairs such as Ipacklma, Print4All, and Intralogistica Italia – welcomed 200 exhibitors (75% domestic and 25% from 19 foreign countries) across 5,500 square metres. The event registered nearly 17,400 attendees, based on pre-registration and shared visitor tracking data across all fairs, all accessible with a single entry ticket. Positive feedback was also received for the conference “Shaping a sustainable future for plastics”, organised in collaboration with AMI-Applied Marked Information, a global leader in consultancy and event planning for the plastics industry. The event brought together experts from across the entire plastics supply chain to discuss the challenges and opportunities of ecological transition.
The next edition of GreenPlast is scheduled to take place from 29 May to 1 June 2028, once again in conjunction with Ipack-lma and Intralogistica Italia.
With regard to upcoming fairs, Vice President Caccia noted that preparations for Plast, the historic trade show organised by Amaplast-Promaplast, have already begun. The twentieth edition will once again take place at Fiera Milano in Rho-Pero (Milan), from 9 to 12 June 2026. The association joined forces with Acimall (which represents woodworking machinery manufacturers and is a promoter of Xylexpo) to launch a new joint exhibition project called MATEC (MATerials and TECnologies) combining both shows. In collaboration with Assocompositi, it will also feature the first edition of Composites Future, a conference-exhibition dedicated to composite materials – a natural bridge between the plastics and woodworking sectors.
In his speech, Professor Carlo Cottarelli provided an overview of the global economy – projected to grow by 2.8% in 2025, barring any additional shocks that may further exacerbate the uncertainty many businesses already fear. The US and China are expected to be the main drivers of this growth.
He then studied the trajectory of the performance of the Italian economy over the past few decades and pointed out the factors hindering its growth, including, first and foremost, the heavy tax burden, excessive bureaucracy, high energy cost, the sluggishness of the justice system, and the increasingly alarming demographic decline.
L’export di macchine a confronto (000 euro)
Machinery exports in comparison (000 euros)
8,000,000 6,000,000 4,000,000 2,000,000
0
Source Istat
With 200 exhibitors from 19 countries, over 17,000 visitors and a high-profile international conference, GreenPlast 2025 reaffirmed its status as the leading Italian event entirely dedicated to energy efficiency, recovery and recycling in the plastics sector. A significant achievement during a critical phase for the industry, navigating rapidly evolving EU regulations – first and foremost the Packaging and Packaging Waste Regulation (PPWR) – and a slowing domestic market, counterbalanced by robust exports, the true engine of Italy’s machinery manufacturing sector.
By Giampiero Zazzaro
From 27 to 30 May, the halls of Fiera Milano Rho hosted the second edition of GreenPlast, the exhibition-conference organised by Promaplast and part of The Innovation Alliance. The strength of the event lies in its
ability to bring together technology, materials, recycling and reuse under one roof, combining a technical exhibition with a rich programme of conferences. A format still relatively uncommon in Italy, but increasingly recognised and appreciated internationally.
The 2025 edition welcomed 17,373 visitors and 200 exhibitors – 25% of whom came from abroad – across 5,500 sqm of exhibition space.
Mario Maggiani, CEO of Promaplast, underlined the strategic value of the format: “Despite a challenging economic context, we exceeded the numbers of the first edition – proof that the industry remains eager to innovate”.
GreenPlast was held alongside Ipack-Ima, Print4All and Intralogistica Italia, as part of The Innovation Alliance, Europe’s only integrated trade fair platform, which in 2025 welcomed 108,458 professionals from 143 countries and 1,857 exhibitors from 38 nations. The next GreenPlast edition is scheduled from 29 May to 1 June 2028.
Exhibitors emphasised the “quality of contacts” over mere visitor numbers, thanks in part to targeted matchmaking involving more than 100 international buyers selected in cooperation with the Italian Trade Agency (ICE).
GreenPlast took place within The Innovation Alliance, the exhibition platform that brings together GreenPlast, Ipack-IMA, Print4All and Intralogistica Italia. In its 2025 edition, the alliance welcomed 108,458 professional visitors from 143 countries and 1,857 exhibitors from 38 nations – a unique context in Europe designed to strengthen connections between different industrial sectors, promoting innovation, digitalisation and sustainability.
The synergistic aggregation of related supply chains multiplies networking opportunities across converging industries and encourages a holistic view of manufacturing. The sectors represented within The Innovation Alliance generate a combined turnover of over 25 billion euros, with around 90,000 employees and an average export rate of 64%.
GreenPlast will return from 28 May to 1 June 2028 at Fiera Milano, maintaining its triennial schedule, while the other exhibitions will follow individual calendars tailored to their market needs and positioning within the international trade fair landscape.
This strategic decision aims to enhance the individual value of each show while preserving a shared identity and cross-cutting vision.
The Innovation Alliance will continue to thrive through collaborative initiatives, thematic synergies and shared industry plat-
forms — an evolving ecosystem aligned with the needs of the manufacturing sector. This development underscores the maturity of the project and its ability to evolve without compromising coherence, further strengthening cooperation across the represented industries beyond the context of the fair itself.
Curated by AMI – Applied Market Information, a recognised leader in plastics industry consultancy and event organisation, the conference featured around 40 technical presentations and several round tables. It offered a stage for pioneering ideas and pressing sustainability challenges, attracting industry leaders, innovators and stakeholders from around the globe. With Europe leading the way in adopting sustainable practices and regulations in constant flux, the conference served as an ideal platform for exchanging ideas and establishing international partnerships.
Together with Promaplast, AMI developed a programme divided into thematic sessions covering key topics such as plastics waste management, chemical and mechanical recycling, energy efficiency, bioplastics, eco-design, EU regulatory developments, recyclability targets and recycled content quotas, automation in polymer sorting and the use of AI to reduce environmental impact.
This multidisciplinary forum shed light on both the challenges and opportunities of a sustainable transition for the plastics value chain. Panels sparked debate around the implications of emerging EU policies, such as the PPWR, which will significantly influence industrial decisions in the coming years.
During the recent Amaplast General Assembly, President Mas-
The conference featured a structured programme of thematic sessions covering key topics across the plastics value chain from waste management and mechanical/chemical recycling to energy efficiency, bioplastics, eco-design, regulatory evolution and polymer sorting automation.
With 200 exhibitors from 19 countries, over 17,000 visitors and a high-profile international conference, GreenPlast 2025 confirmed its position as Italy’s leading event on energy efficiency, recovery and recycling in the plastics sector.
According to Promaplast CEO Mario Maggiani, GreenPlast is carving out a growing role on the international exhibition calendar, thanks to results that exceeded expectations in this second edition.
simo Margaglione stated: “The Green Deal, the Fit for 55 package, the SUP Directive and the PPWR – due to come into effect on 12 August 2026 – are already redefining the playing field for all those who design, convert or use plastics in their processes. Businesses will have to face significant investment requirements due to regulations that are still unclear. If international competitors are allowed to operate under different rules, our competitiveness could suffer”.
He continued: “Together with Amaplast Director Mario Maggiani, our partner Bistoncini Partners, and the other founders of the Confindustria Machinery Federation (Acimac, Acimall and Ucima), we are working to ensure our voice is heard. While we do not aim to rewrite the PPWR, we are committed to reshaping its obligations to make them more workable. Around 50 secondary regulations are still needed for the PPWR to be fully operational, and several of these could have a significant impact on our industry. I am not opposed to the Green Deal – on the contrary, it could be a major opportunity for Europe – but only if accompanied by coherent economic policies that avoid deindustrialisation and protect industrial competitiveness. It would be shortsighted to think that sustainability and decarbonisation efforts should fall solely on businesses”.
This reflects the ongoing commitment of the machinery sector to finding a balance between regulatory requirements and industrial sustainability.
According to research by the MECS-Amaplast Study Centre, the Italian plastics and rubber machinery sector – made up of around 430 manufacturers and over 15,000 employees – closed 2024 with a 1.4% increase in turnover, reaching over 4.82 billion euros.
This stability is largely due to strong export performance, which grew for the fourth consecutive year. Istat data show a 1.5% increase in exports compared to 2023, totalling 3.62 billion euros.
Exports – accounting for three-quarters of production –peaked in Q4, particularly in December. While mature markets such as the EU and North America showed slower growth,
more dynamic destinations included the Far East (especially China and India), non-EU Europe (notably Turkey), sub-Saharan Africa and the Middle East. Conversely, imports remained weak throughout the year, with a 7% decline and a final value just above 1 billion euros. The geographic distribution of companies remains largely unchanged: Lombardy leads with 53% of production sites, followed by Veneto and Emilia-Romagna (14% each), and Piedmont (9%).
A breakdown by company size reveals a direct correlation between size and revenue generation. While the majority of firms fall into the lower turnover brackets (up to 10 million euros), accounting for 72% of sector employment, the larger companies generate 78% of total industry revenue. Larger size also correlates with higher average revenue per employee and stronger export orientation.
The attendance figures, high-quality audience and vibrant mix of technological and cultural content confirm GreenPlast 2025 as a key event for a plastics and rubber industry committed to sustainability.
As companies face geopolitical instability, raw material shortages and rising energy costs, events like GreenPlast play a vital role in creating value through innovation and networks. The event not only fosters targeted matchmaking but also encourages collaboration among start-ups, SMEs and large industrial players.
Its role as an enabler for industrial sustainability is now well established, supporting the sector in its ecological transition. Looking ahead, GreenPlast is set to further solidify its role as a hub for dialogue between industry, institutions and research. Its strategic placement in the trade fair calendar and link with The Innovation Alliance enhance its international relevance, positioning it as a reference point for circular economy policies.
The next edition is eagerly awaited by a supply chain increasingly called upon to deliver tangible solutions to today’s environmental and regulatory challenges. GreenPlast will continue
to be the place where plastics evolve into a sustainable future –driven by environmental responsibility, innovation and industrial competitiveness, both in Italy and abroad.
At GreenPlast, sustainability is not only about technology and industrial processes – it is also a matter of culture and expression. The Art & Plastics area provided a powerful bridge between the world of manufacturing and artistic language. Works by artists such as LadyBe, Pina Inferrera (Plastica d’Artista), topylabrys (Arte da mangiare mangiare Arte and Museo Acqua Franca), and the MAP – Museo Arte Plastica in Castiglione Olona gave new life and meaning to plastic materials. Through installations, performances and sculptures, plastics were transformed into metaphors for change – tools for reflecting on the role of materials in today’s society. A powerful and accessible visual language capable of raising professional awareness of ethical, environmental and social issues, and of telling new stories of circularity.
One of the core topics addressed was the role of chemical recycling in transforming plastics waste into valuable resources, with insights into cutting-edge technologies and sustainability projects focused on packaging reuse.
The “Art & Plastics” initiative portrayed the journey towards more responsible use of plastics through artistic expression.
Roberto Forresu elected President of Assogomma (the association of Italian rubber converters), and Massimo Centonze, elected President of Unionplast (the association of Italian plastics converters), have been appointed Vice-Presidents of the Federation under which the two member associations are grouped. Alongside them, Dario Baessato, Marco Bergaglio, and Edith Leoncavallo Bonizzoni – nominated by the newly appointed President – will serve as Vice-Presidents, forming the new Presidential Council for the next four years.
During the most recent General Assembly of the Federazione Gomma Plastica, Luca Iazzolino was elected President for the 2025–2029 term, thus assuming leadership of a sector that constitutes one of the cornerstones of Italian manufacturing, employing over 160,000
people across nearly 3,800 companies. Chief Executive Officer of Plastotecnica – a leading company based in Padua (Italy) specialising in flexible polyethylene packaging – Luca Iazzolino also serves on the Board of Directors of Corepla and is a member of the General Council of Confindustria Veneto Est. He is actively involved in issues related to recycling and the circular economy. He succeeds Marco Do, who led the Federation over the past four years.
Alongside the election of the President, the new executive team of the Federation was appointed for the 2025–2029 term. Roberto Forresu (Global Head of Industrial Relations & Employment Governance at Pirelli), elected President of Assogomma (the association of Italian rubber converters), and Massimo Centonze (CEO of ITP), elected President of Unionplast (the association of Italia plastics converters), automatically assume the role of Vice-Presidents of the Federation by virtue of their positions.
Luca Iazzolino, newly appointed President of Federazione Gomma Plastica for the 2025–2029 term.
They are joined by three additional Vice-Presidents appointed by President Iazzolino: Dario Baessato (General Manager of IVG Colbachini), Marco Bergaglio (entrepreneur at Pibergroup), and Edith Leoncavallo Bonizzoni (Europe Industrial Relations Director at Prysmian).
A team selected in the spirit of continuity and expertise, appointed by the member companies at a pivotal moment for the two industries represented by the Federation. These sectors are now called upon to navigate a series of complex challenges arising from an increasingly strained geopolitical landscape and an unfavourable regulatory framework, in addition to the upcoming renewal of the national collective labour agreement, which is set to expire at the end of 2025.
“The rubber and plastics sector is facing a period that is – and will continue to be – truly challenging,” stated the newly elected President, Luca Iazzolino. “The economic and geopolitical situation is highly uncertain, and the significant impact – both current and anticipated – of adverse regulations, primarily originating from the European level, is further undermining the competitiveness of businesses in both the rubber and plastics industries. This raises the risk of severe deindustrialisation.
The Federation aims to be a firm point of reference, providing unified representation for two sectors that are vital to Italy. It is committed to safeguarding and strengthening their future –both for the companies and the workers who are part of them.”
The rubber and plastics industries constitute a strategic value chain for the Italian economy — not only in their own right, but also as essential enablers for key industrial sectors such as food, automotive, construction, pharmaceuticals, and mechanical engineering. They play a decisive role in sustaining and enhancing the competitiveness of both the national and European manufacturing systems. Approximately 40% of total output is destined for export, underscoring the international relevance of the value chain, in which Italy ranks among the top three producers in Europe for both industries.
According to the latest data available for 2024, a total of 3,797 companies apply the National Collective Labour Agreement for the rubber and plastics sector, employing 164,317 workers. Of these, 29% are women and 71% are men. Geographically, there is a clear concentration in Northern Italy, which accounts for over 70% of both enterprises and employment in the sector. Lombardy remains the leading region, with more than 900 active companies. Central Italy accounts for approximately 17% of the sector’s workforce, while Southern Italy and the Islands represent the remaining 13%. The sector continues to play a pivotal role in several key industrial value chains, including food, automotive, construction, pharmaceuticals, and electronics, to name but a few. It also holds a crucial position in terms of Italy’s export performance.
Established in 2005 through the merger of Assogomma and Unionplast, Federazione Gomma Plastica is the employers’ association within the Confindustria system that advocates for the interests of the rubber industry, electric cable manufacturers, and the plastics and related materials converting industries—a sector that employs around 140,000 people in Italy. Through its two core components, Assogomma and Unionplast, the Federation draws on over 70 years of experience in promoting and safeguarding the industries it represents. Today, it brings together 499 member companies from the two sectors, employing more than 47,000 workers.
The primary objective of the Federation and its member associations is to meet the needs of affiliated companies by providing consultancy services, information, and publications, as well as by organising events, initiatives, and supporting strategic projects. The Federation is committed to promoting the growth and advancement of the sector, including through legislative engagement and the active monitoring of key industrial issues. In this regard, the Federation and its member associations serve as a key point of reference within the Confindustria system in their relations with European, national, and local institutions. The Federation also represents the sector in the negotiation and drafting of the National Collective Labour Agreement for the rubber and plastics industries. In terms of the number of employees represented, it ranks among the most significant sectoral federations within Confindustria.
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Protagonists in the compounding field and specialized in the production of co-rotating twin-screw extruders since 1962.
A report on the annual conference of the European Plastics Converters (EuPC). An opportunity to address the pressing issues currently facing the European plastics industry and to outline future strategies for action. The event also marked a renewed push for the association, now under new leadership.
By Luca Mei
The European Plastics Converters (EuPC) recently successfully concluded its Annual Conference gathering over 150 participants, including industry leaders, EU policymakers, investors, and key stakeholders across the plastics value chain. The conference served as a pivotal forum to discuss the future of plastics, balancing sustainability, competitiveness, and circularity.
A major highlight of the event was the official introduction of Federica Gallicchio as the new Director General of EuPC. Federica Gallicchio, who brings significant expertise in European policymaking and advocacy, was warmly welcomed by members.
“Federica brings invaluable expertise, having worked closely with EuPC members for many years. Her deep understanding of both the regulatory landscape and industry needs makes her the ideal person to lead EuPC into its next chapter,” stated Benoît Hennaut, EuPC President.
Under this year’s theme, the circular and competitive future of plastics, the discussions explored regulatory shifts, market chal-
lenges, and investment strategies shaping the industry evolution in Europe.
Head of Unit for Sustainable Products at DG GROW, Stefano Soro, outlined the EU’s strategic framework for competitiveness, presenting the EU’s strategy for a Clean Industrial Deal, emphasising circularity, access to raw materials, and the proposed Circular Economy Act to harmonize EU waste and recycling markets.
Executive Director of Repsol, Jaime Martín Juez, presented the company’s roadmap towards net-zero emissions by 2050, highlighting key investment projects in circular and bio-circular polymers and reinforcing Repsol commitment to the entire plastics value chain.
Head of Unit for Industry, Good, Energy, Customs and Origin at the European Commission’s Directorate General for Trade, Pauline Weinzierl, highlighted the industry’s need for clear and consistent regulation to support long-term innovation and investment, reinforcing the importance of a practical policy framework in achieving sustainability goals.
External Affairs Director of Amcor, Mike Baxter, addressed the economic realities of plastic film recycling, pointing out that while technologies exist, cost barriers and import competition hinder progress. He emphasized the need for verifiable souring of recycled materials to support the EU recycling sector.
Chair of Foundation Central Packaging, Gunda Rachut, stressed the urgency of harmonising EPR schemes and the benefits of a standardized, digital compliance system across the EU, enabling smoother market access and reduced reporting burdens.
The EuPC also launched the European Plastic Films (EuPF) sector group, bringingtogether companies from the flexible
packaging and films segment to strengthen policy engagement and innovation.
At its inaugural session, Renato Zelcher, CEO of Crocco and former EuPC President, was appointed as the first President of EuPF, declaring that “our goal is to actively contribute to the ongoing policy dialogue, promote circular solutions, and drive technological progress in line with the EU’s Green Deal objectives”.
During an exclusive gala dinner held as part of the EuPC Annual Event 2025, the Polymers for Europe Alliance proudly unveiled the winners of the 2024 Polymer Producers Awards. The ceremony honored the top-performing polymer suppliers who have demonstrated exceptional service and long-term commitment to the European plastics converting industry.
This year’s edition featured awards across more than 10 polymer categories, with winners selected through an independent customer satisfaction survey conducted among European polymer converters.
A special mention went to Vynova, who is the Overall Winner 2024, achieving an outstanding 96% satisfaction score, and to Repsol, awarded as Supplier of the Decade, recognizing its consistent excellence in quality, reliability, and its strong engagement with the European market since the inception of the initiative in 2015.
A joint meeting with Plastics Europe highlighted a renewed commitment to presenting a cohesive industry position and working collectively with institutional and societal stakeholders to advance shared goals for 2025 and beyond.
The success of the 2025 Annual Conference reaffirmed EuPC’s strategic role in tackling systemic challenges, fostering collaboration, and advancing the European plastics industry’s transformation. EuPC remains committed to advocating smart policies and circular solutions to secure a competitive, resilient future.
Federica Gallicchio
European Plastics Converters (EuPC) appointed Federica Gallicchio as new Managing Director. Federica Gallicchio joined EuPC in 2019 and has since built an impressive track record within the organisation. Initially working within the Packaging Division, she soon took on a leadership role in the Automotive Division, while also promoting innovation across the European plastics value chain through her involvement in several EU-funded initiatives in close cooperation with the major European R&D centres active in the plastics and composites sectors. With a strong background in advocacy,
Federica Gallicchio brings deep knowledge of European policymaking, having previously worked for a Member of the European Parliament active in the ENVI Committee. Her combined experience in public affairs and industry leadership makes her well-placed to guide EuPC at a time of unprecedented regulatory and technological change.
As Managing Director, Federica Gallicchio will focus on strengthening EuPC’s role as a key voice for European plastics converters, driving forward the organisation’s sustainability goals and reinforcing its advocacy efforts at the EU level.
“I am honoured to take on this role and to continue working with our members, partners, and stakeholders to help shape a more innovative, sustainable, and competitive plastics industry in Europe. The coming years will be critical for our sector, and I am fully committed to supporting EuPC in addressing both challenges and opportunities ahead,” commented Federica Gallicchio after her official appointment.
The 2024 consolidated financial statements approved by the Camozzi Group closed with revenue of 592 million euros, 81% of which were generated abroad and 19% in Italy. At an overall level, the breakdown of revenues by geographical area saw EMEA accounting for 51%, the Americas 16%, and APAC 14%. Ebitda, net profit and cash flow reached 102, 30.3 and 95 million euros respectively, while investments totalled 45 million euros. “In an economic and geopolitical context among the most complex in recent decades, we are proud to have closed 2024 with an overall positive result, which confirms the solidity of our strategic model. This model is based on broad sectoral and geographical diversification, the resilience of our people, and our ability to continue creating value even in challenging scenarios,” said Lodovico Camozzi, Chairman and CEO of the Group. “We look to the future with optimism and determination, continuing to invest in research and development, adopting and experimenting with cuttingedge technologies, and, above all, strengthening our direct presence in key global markets by placing human resources and local supply chains at the centre.”
Throughout 2024, Gruppo Camozzi continued to strengthen its “local to local” model through a direct, productive, and commercial presence in the world’s major economies (Europe, the United States, China, and India). This approach supports operational resilience by reinforcing relationships with both customers and local partners. The Group operates directly in 78 countries, with 25 production plants across Europe, the US, China, and India, and 39 subsidiaries or service centres. In recent years, industrial investments have been significantly increased to reinforce direct presence in the United States and major Asian economies. In particular,
Gruppo Camozzi consolidated its presence in India through a series of investments aimed at strengthening the local supply chain and expanding production capacity in the country. Among the most notable developments was the opening, in October 2024, of a new manufacturing plant, the launch of a training centre, and the progressive establishment of a local R&D hub for its subsidiary, Camozzi Automation.
The Group’s stability is further enhanced by its ability to diversify across a wide range of industrial sectors. Its portfolio ranges from the production of extremely large machinery to highly miniaturised, interconnected components, as well as advanced software and algorithms. Recently, through the work of Camozzi Digital & Mechatronics, the Group has developed a cognitive platform using generative artificial intelligence. This platform integrates certified production data and autonomously executes industrial processes, supporting operators and managers through natural language interaction.
Driven by the Camozzi Research Center (CRC), R&D investments amount to 3% of turnover and are focused on constantly identifying and testing key technological megatrends, with the aim of rapidly translating them into industrial solutions. Equally important is the centre’s ability to foster collaboration and synergies with universities and technology partners, including through participation in extended partnerships. Today, the Group is involved in four such partnerships, including MICS – Made in Italy Circular and Sustainable. This includes projects focused on advanced materials for additive manufacturing, robotic solutions aimed at maximising operator safety and wellbeing, and integrated electronic and mechatronic technologies.
Gruppo Camozzi is a leading Italian multinational company active in industrial automation, additive and subtractive manufacturing and the development of mechatronic solutions for the advanced factory.
Sacmi closes 2024 with sales revenues of 1.728 billion euros. Despite the complex international economic and geopolitical backdrop, the company’s economic and financial fundamentals proved to be sound. For the first time, net equity exceeded one billion euros (1.055 billion, +172 million compared to 2023) while Ebitda settled at over 323 million euros and Ebit at 236 million. Net profit exceeded 200 million euros. This is what emerges from the 2024 consolidated financial statements approved by the company. “2024 was a solid year that went beyond expectations”, pointed out the president of Sacmi, Paolo Mongardi. “Sacmi’s forward-thinking strategy rests on solid foundations and fully embraces the global drivers of digitalization and sustainability”.
The year saw a continued focus on the core businesses, confirming the sterling reputation and customers’ confidence in Sacmi products across all sectors. In parallel with the tobe-expected slowdown in the ceramic sector – the result of international tensions and the sluggish global construction market – the Rigid Packaging, Advanced Technologies, Packaging & Chocolate sectors all performed excellently, driven by highly dynamic markets receptive to innovation. Investment remained consistently high in 2024 at 71 million euros, in line with the previous year, with a strong focus on innovation (276 new patent applications in 2024 alone, over 6,200 in the group’s history) and training (over 94,000 hours). In parallel, Sacmi confirms its role as a key player in the manufacturing industry’s ecological transition: during the year it presented innovative firing processes (e.g.
electric), new process control solutions (thanks also to the acquisition of a majority share in Italvision in 2024), plus new eco-compatible standards, processes and materials in the packaging sector.
“Sustainability is the key to future competitiveness”, explained Paolo Mongardi. “We continue to invest in people by focusing on our values, which have consistently guided Sacmi to worldwide success”. The green commitment is also evident at governance level: the obligations of the new European CSRD (Corporate Sustainability Reporting Directive) were brought forward to 2024 and the first Group Sustainability Plan – an ambitious project that details actions and goals along the entire value chain, from suppliers to local communities – was drawn up.
In the ESG sphere, Sacmi has strengthened monitoring of indirect emissions linked to the use of its products and plants: this is part of an approach that centres on ecodesign and the entire product life cycle to ensure processes are truly circular and impacts are minimized. The share of self-produced renewable energy is also growing (2.6 million kWh), the goal being to progressively decarbonize production facilities. On the employment front, the Group had a total of 4,756 employees at the end of 2024. Close collaboration with universities and research facilities also continued, while ties with local communities became even stronger in 2024, with 90% of procurement networks consisting of local suppliers. Over the three-year period, the company also donated 2.4 million euros to healthcare, educational, safety, inclusion, sports and cultural projects.
Injection moulding machine manufacturer Engel is continuing to advance its internationalisation strategy and, as of 1 April 2026, will acquire its long-standing sales partner Roegele in Spain. This move strengthens Engel’s presence in the southwestern European market and marks the establishment of a new subsidiary: Engel Spain.
Spain is one of Europe’s most important plastics markets –both in terms of volume and revenue. Engel has a particularly strong presence in the automotive sector and ranks among the market leaders. Other sectors, such as packaging, medical, and technical moulding, also offer significant growth potential. Engel Spain will be integrated into the global Engel Group as an independent subsidiary. All Roegele employees will be retained. This integration fits seamlessly into Engel’s strategic focus: our customers’ needs are our top priority –which is why Engel continues to invest in customer-centric structures worldwide. Strengthening the local service and application technology teams will enable Engel to deliver targeted added value.
The site in Barcelona – Roegele’s current headquarters – will be upgraded and, thanks to its generous size, offers excellent conditions for future development. The approximately 600 sqm production area offers a wide range of potential uses. With the establishment of Engel Spain, Engel is now represented by its own subsidiaries in all major markets in southern and western Europe. Direct proximity to customers, local expertise, and close integration with Engel’s European network will enable even more focused support and
continued development of the market.
Engel recently has also opened a new Tech Centre at its site in Frauenfeld (Switzerland). With this new technology centre, the Austrian injection moulding machine manufacturer is making a targeted investment in customer support, training and further education, as well as technological development –particularly in the highly regulated medical technology sector. The new Tech Centre includes modern training and office facilities as well as a hands-on application centre. At the heart of the installation are two Engel injection moulding machines: a tie-bar-less victory electric in medical configuration with a clamping force of 500 kN and a fully electric e-mac with 1,000 kN, equipped with an easix articulated robot. Both machines are fitted with the full range of digital assistance systems from the Engel iQ product family. These smart solutions help processors increase process stability and efficiency while significantly reducing production costs. With the new Tech Centre, Engel is pursuing several goals. Customers can explore new technologies under realistic conditions, test their own applications, and develop tailored production solutions. At the same time, the Tech Centre serves as Engel’s first medical competence centre outside of its production plants – a testament to the company’s strong commitment to the expertise of its subsidiaries. Another key focus is the newly designed training centre. Engel offers both a comprehensive training programme and customised advanced training sessions, including productionaccompanying instruction.
Roegele, in the large picture, will become Engel Spain from 1 April 2026; in the box Engel Switzerland, where the new Tech Centre was opened.
Petrochemicals and polyolefins producer Borouge has announced a series of strategic expansion projects that will increase its capacity by more than 200,000 tonnes per year and generate an Ebitda between 165 and 200 million dollars. The company has awarded two major contracts aimed at boosting the nameplate capacity of its second ethane cracker (EU2) and the fourth and fifth polyethylene units (PE4 and PE5).
Linde Engineering has been awarded a contract for FrontEnd Engineering Design (FEED) services to upgrade Borouge’s second ethane unit (EU2) with an additional capacity of 230,000 tonnes per annum. This strategic project is expected to increase the EU2 cracker’s capacity by 15%, delivering significant financial gains upon completion in the fourth quarter of 2028. The ethane used as feedstock for the EU2 cracker is supplied by Adnoc Gas and Adnoc Refining, ensuring an integrated and reliable supply chain.
Target Engineering Construction Company has been awarded an engineering, procurement, and construction (EPC) contract for the expansion and refurbishment of its PE4 and PE5 production units, following a competitive bidding process. This enhancement will increase their nameplate capacity from 540,000 to 700,000 tonnes per annum each. Leveraging Borealis Borstar polyethylene technology, the project is scheduled to be ready for start-up in the first quarter of 2027.
“By increasing production at our EU2, PE4 and PE5 units, as well as delivering the Borouge 4 mega project, we are strategically positioned for accelerated growth. The expansions of our ethylene and polyethylene capabilities will enable Borouge to meet growing market demands, unlock new
revenue streams, and further strengthen our global market position”, Hazeem Sultan Al Suwaidi, CEO of Borouge, said. Since 2001, Borouge has increased its annual production capacity tenfold, reaching 5 million tonnes per annum and positioning itself among the top five polyolefin producers in the Middle East and Asia Pacific. Together with the Borouge 4 mega project, these expansion projects, once fully ramped up, will increase the company’s annual total polyolefins production capacity to over 6.6 million tonnes per annum by 2028. These projects are driving significant value to the UAE’s economy through Adnoc’s In-Country Value (ICV) program, supporting economic and industrial growth.
The Company’s major shareholders, Adnoc and OMV have proposed the combination of Borouge and Borealis, along with the acquisition of Nova Chemicals, to create Borouge Group International. These transformational deals will create the world’s fourth largest polyolefin company, a 60 billion dollars global polyolefins leader with a substantial capacity of 13.6 million tonnes across 62 plants spanning North America, Europe and the Middle East – more than doubling Borouge’s current capacity. Borouge Group International represents a new era of scale, growth, innovation and shareholder value. The new entity intends to offer an attractive estimated total dividend of 2.2 billion dollars post-closing of the transaction, equivalent to a minimum of 16.2 fils per share dividend, annually from 2026 to 2030.
These Borouge projects add value to the UAE economy through Adnoc’s In-Country Value (ICV) programme, supporting the country’s economic and industrial growth.
The European Commission recently presented an Action Plan for the Chemicals Industry to strengthen the competitiveness and modernisation of the EU chemical sector. The Action Plan addresses key challenges, namely high energy costs, unfair global competition, and weak demand, while promoting investment in innovation and sustainability. The Action Plan is accompanied by a simplification omnibus on chemicals – the sixth that the Commission has presented in this mandate so far, the so called Sixth Omnibus – to further streamline and simplify key EU chemicals legislation, alongside a proposal to strengthen the governance and financial sustainability of the European Chemicals Agency (ECHA).
The Action Plan proposes four measures. As for resilience and level playing field, the Commission will establish together with Member States and stakeholders a Critical Chemical Alliance to address the risks of capacity closures in the sector. The Alliance will identify critical production sites needing policy support and tackle trade issues like supply chain dependencies and distortions. The Commission will also swiftly apply trade defence measures to ensure fair competition, while expanding chemical import monitoring through the existing Import Surveillance Task Force. The Alliance will align investment priorities, coordinate EU and national projects, including Important Projects of Common European Interest (IPCEIs) and support EU critical production sites to boost innovation and regional growth.
On the subject of affordable energy and decarbonization, the Commission will implement at full speed the Affordable Energy Action Plan to help reduce high energy and feedstock costs. It has introduced clear rules for low-carbon hydrogen and will update state aid to lower electricity costs for more chemical producers by the end of the year. The plan also encourages
using clean carbon sources like carbon capture, biomass, and waste, alongside support for renewables. A public consultation on improving chemical recycling has also been launched. Concerning lead markets and innovation, the Action Plan highlights fiscal incentives and tax measures to boost demand for clean chemicals. The upcoming Industry Decarbonisation Accelerator Act will set EU content and sustainability rules to support market growth and clean technology investment. The upcoming Bioeconomy Strategy and Circular Economy Act will boost the EU’s resource efficiency, chemicals recycling, and strengthen the market for bio-based and recycled alternatives to fossil-based inputs. The Commission will also launch EU Innovation and Substitution Hubs and mobilise EU funding under Horizon Europe (2025–2027) to accelerate the development of safer, more sustainable chemical substitutes. Finally, the plan provides for interventions on per- and polyfluoroalkyl substances (PFAS), reaffirming the Commission’s commitment to minimise PFAS emissions through a robust, science-based restriction, while ensuring continued use in critical applications under strict conditions where no alternatives are available which will be proposed swiftly after ECHA’s opinion. The Commission will also invest in innovation, promote remediation based on the polluter pay principle, and prioritise the development of safer alternatives.
The EU chemical industry is the fourth largest manufacturing sector, with 29 000 companies providing 1.2 million direct jobs and supporting 19 million across supply chains. The European chemicals industry action plan builds on the Competitiveness Compass and Clean Industrial Deal, while the simplification package delivers on President Ursula von der Leyen’s commitment to simplify EU laws and cut administrative burdens, helping businesses innovate and grow.
Resilience and level playing field; affordable energy and decarbonisation; lead markets and innovation; taking action on per- and polyfluoroalkyl substances (PFAS): these are the measures proposed by the European Commission to strengthen the competitiveness and modernisation of this sector.
Miriam Olivi was appointed general manager of Frigosystem Corema, a manufacturer of industrial chillers and temperature controllers, after 18 years in sales at the company, during which time she made a decisive contribution to spreading the brand globally and building an international sales network. The general manager is already active in her new role and is flanked by a team of new employees. Together, they aim to structure the company in the best possible way and guide it towards a new course of technological and commercial growth and development. Miriam Olivi has also been president of the newly founded association Women in Plastics Italy for some months now.
After a long experience in sales and commercial management,
was appointed General Manager of Frigosystem Corema.
The Board of Directors of IMS Technologies, a company based in Calcinate (Bergamo, Italy) and part of the Coeclerici Group, active in the design and manufacture of machinery for packaging and converting through its subsidiaries Goebel IMS, Leam IMS and Rotomac, has appointed Ivo Conti as the new Chief Executive Officer, with extended responsibility across all group companies. This appointment marks the beginning of a new chapter
for the Group, which is strengthening its industrial strategy by placing a renewed focus on managerial expertise, innovation, and global market presence.
Born in Brescia in 1971, Ivo Conti holds a degree in Economics and Business and brings with him an extensive professional background across international industrial and financial sectors. Since 2008, he has served as CEO of Nemas Holding and
has held senior executive positions in companies such as CGA Technologies, Officine Tecnosider, Evraz Palini e Bertoli, Trasteel International, and the Riello Group, operating in Italy, the United Kingdom, and Switzerland. A specialist in turnaround scenarios and sustainable growth, the new Chief Executive Officer has proven expertise in managing industrial plans, building high-performance teams, and engaging effectively with stakeholders.
Maag Group announced the completion of the Sikora acquisition. The aim of the partnership is to leverage joint synergies in a targeted manner and to strengthen the position of both companies in the long term. With the completion of the transaction, Maag and Sikora will now combine their expertise to leverage new technological and geographical synergies, aiming at offering innovative solutions while providing expanded global support to customers.
“We are very pleased about this partnership. By combining our strengths and expertise, we are ideally positioned to create additional value for our customers, drive innovation in a targeted manner, and promote the long-term growth of both companies”, Ueli Thuerig, President of Maag Group, explained.
Haitian and Haier
“We are proud to be officially part of the Maag family now. This partnership goes far beyond standard cooperation – it is based on a shared commitment to innovation, entrepreneurial spirit, and sustainable action, which form the foundation for long-term success. It marks an important step in our
shared future, opens up a wide range of opportunities, and strengthens our ability to develop innovative solutions. We look forward to working with Maag to continue our success and growth in a sustainable way”, Christian Frank, CEO of Sikora, commented on the closing.
Haitian Group and Haier Smart Home recently signed a global strategic cooperation agreement. This event marks a new milestone in their 30-year partnership, expanding into a broader global strategic collaboration. Haitian and Haier will deepen their integration of advanced technologies such as intelligent manufacturing, big data, and artificial intelligence. The partnership aims to explore customized services that meet full-scenario user demands and to jointly build a co-creative and mutually beneficial ecosystem.
Haitian will provide Haier with worldclass technical support and efficient supply chain services, leveraging its global network to support Haier’s localized smart manufacturing and agile response in overseas markets. Additionally, the two parties will cooperate on talent development, jointly cultivating skilled professionals in intelligent manufacturing to accelerate the implementation of ecosystem capabilities. Since Haier purchased its first Haitian
Haitian and Haier have enjoyed a partnership spanning more than 30 years, during which time Haitian has supplied Haier with over 500 injection moulding machines; this agreement extends the partnership in the long term.
injection moulding machine in 1995, Haitian has delivered over 500 highperformance machines to Haier. Haitian will continue to support Haier in building intelligent and connected factories, and in establishing a digitalized and intelligent production
system. This upgraded strategic collaboration will further integrate the global resources of both parties and lay a solid foundation for jointly building a one-stop intelligent manufacturing service chain in international markets.
DOW announced that, as a follow-up to the European asset actions first announced in April 2025, its Board of
Directors has approved the shutdown of three upstream assets in Europe, in addition to certain corporate and other assets across the Company’s global asset footprint: ethylene cracker in Böhlen, Germany; in the fourth quarter 2027, chlor-alkali and vinyl (CAV) assets in Schkopau, Germany; in fourth quarter 2027, and basics siloxanes plant in Barry, United Kingdom in mid-year 2026. The shutdown of upstream assets in Europe will right-size regional capacity, reduce merchant sale exposure, and remove higher-cost, energy-intensive portions of Dow’s portfolio in the region. This will improve the company ability to supply profitable derivative demand and optimize margins. In April 2025, the Company announced it had identified three assets in Europe for action across all of its operating segments. On June 30, 2025, Dow’s Board of Directors approved
Songwon recently completed its planned CFO succession. Hans-Peter
Wüest, with Songwon for 19 years and CFO of Songwon Industrial Group for
restructuring actions to rationalize the Company’s global asset footprint, including these three assets as part of its European review, and certain corporate and other assets.
Dow’s actions to shut down these assets will result in an operating Ebitda upliftbeginning in 2026, ramping to 50% of the approximate 200 million dollars target by year-end 2027 with full delivery by 2029, with a cash outlay of approximately 500 million dollars over four years. The shutdown of the assets is expected to begin in mid-2026 and is estimated to be complete by the end of 2027, with potential decommissioning and demolition to continue into 2029 as needed. Approximately 800 Dow roles will be impacted as a result of these actions, which will be in addition to the planned reduction of 1,500 positions globally.
14 years, has been a key contributor to Songwon’s growth and global expansion. He stepped down from his role as CFO on 1 April 2025, as Songwon’s succession planning process concluded. He has also stepped away from the Executive Committee but will continue to support the organization as a valued member of Songwon’s Board of Directors.
Johannes Honegger, with Songwon since 2013 and closely involved in executing its financial strategy with Hans-Peter Wüest, succeeds him as CFO and member of Songwon’s Executive Committee, reporting directly to the Group CEO. Drawing on his solid expertise and extensive knowledge of Songwon’s operations, he ensures a seamless transition, maintaining strategic continuity and continuing to build on the company’s solid financial foundation.
Johannes Honegger
The competitiveness of the European chemical industry continues to be under serious pressure, with no sign of improvement early in 2025, neither on the cost side, nor on the demand side. This was according to the report of Cefic, the European Chemical Industry Council, on the first three months of 2025.
Looking at the first quarter of 2025, the EU27 chemicals capacity utilisation stands at 74%, significantly below the EU’s long-term average and trailing the United Sates average since third quarter of 2022. Weak demand and declining business confidence continue to challenge the EU27 chemical industry.
Additionally, gas prices remain 3.3 times higher than in the United States, rendering them uncompetitive on a global scale.
While a significant increase in trade surplus was observed in 2024 in comparison to 2023, driven by lower import rates due to lower domestic demand, this trend risks reversing. This is based on data from first two months of 2025, as the European Union chemicals trade surplus decreased by 25% due to increasing imports.
Recovery remains distant, with demand growth constrained by weak economic conditions in Germany and the USA. The business trade environment for
At its recent 90th annual general meeting, British Plastic Federation’s (BPF) elected Martin Hitchin (Chief Executive of Rehau UK, Ireland and Scandinavia) as the new president of the trade association. He follows the outgoing president, Nigel Flowers (Sumitomo (SHI) Demag), who has served for the past two years. BPF General Director Philip Law thanked Nigel Flowers for his valuable contribution during his tenure, especially his contribution to the work done on improving productivity within the UK plastics industry. Law stated: “Nigel has been a strong supporter of the BPF and a fountain of knowledge, especially in the area of productivity, where he has done an outstanding job. His advice and insights have been very helpful to us, and I am also grateful for the time he has taken to chair several of our events in fields related to his expertise”.
Nigel Flowers started his plastics career at Hozelock before joining Sumitomo (SHI) Demag in 1985, ultimately becoming its managing director in 2006. He has been a member of the BPF’s Education & Skills Committee for many years and also chairs the
BPF’s Productivity Committee. Flowers declared: “I have enjoyed immensely my time as president of the BPF and I would like to take this opportunity to warmly welcome Martin Hitchin into the role. He has experience in many areas of plastic processing as well as a background working with windows, pipes, the automotive sector – and also for recyclers. His diverse background means he brings a wealth of knowledge that reflects the breadth of the BPF itself”.
Martin Hitchin has worked in the manufacturing and construction sector for 35 years. He joined Rehau in 1988 and worked his way up, being appointed CEO in 2007. He is also the vice Chair of New Model Institute for Technology and Engineering (NMITE), a start-up engineering university in Hereford.
Newly elected BPF President Martin Hitchin said: “I have been involved with the BPF for many years and am aware of the numerous strands of work it does to support our industry. Input from the BPF Council helps to shape priorities of the organisation and ensure they reflect the various requirements of the wider industry. I am honoured to have been voted in as president and look forward to working with the BPF to deliver more
European chemical companies faces high risks due to the unprecedented, global trade disruptions caused by US tariffs. Consequently, EU27 chemicals output is projected to grow from 2.5% in 2024, to probably less than 0.5% in 2025. For the European chemical industry council urgent and concrete actions are required to create a business environment that allows business to leverage their strengths and enables Europe to achieve its objectives.
The European chemical industry has faced a challenging start to 2025. The competitiveness of the European chemical industry continues to be under serious pressure, with no sign of improvement early in 2025.
successes as we face the challenges ahead”.
Law added: “I am extremely pleased to have Martin Hitchin as the new president of the British Plastics Federation. He has had a distinguished career and is an invaluable member of the BPF Council. I am sure that he will play a key role in ensuring the BPF continues to provide value to its members while supporting the wider industry”.
In 2024, BPF welcomed 54 new members, taking membership comfortably over 600 companies from across the entire UK plastics supply chain.
Thermoforming of plastic parts Deburring of stamped part EMBOSSING PROCESS DRYING OF PLASTIC PELLETS
Crystallization and drying of PET, PPS, PLA Curing of paints on plastic
Softening process Forming process Bending process Vulcanization processed in rubber industry
Drawing of plastic tubes SEALING PROCESS GLUING PROCESS
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th Annual Report of Assobioplastiche
“2024 witnessed a modest rebound. However, this recovery has been hampered by distorting factors we have long denounced: unfair competition from illegal carrier bags and so-called “pseudo-reusable” tableware, as well as the import of low-cost and often substandard shopping bags and products from the Far East.” This is how Luca Bianconi, President of Assobioplastiche, addressed the issue during the second Italian forum on compostable bioplastics.
In 2024, the biodegradable and compostable plastics industry in Italy comprised 278 companies, subdivided into: producers of basic and intermediate chemicals (7), granule manufacturers and distributors (22), first-stage converters (189), and second-stage converters (60). These enterprises employed a total of 2,913 dedicated workers, produced 121,500 tonnes of compostable products, and generated an overall turnover of €704 million.
This is the initial snapshot provided by the 11th Annual Report of Assobioplastiche (Italian Association of bioplastics and biodegradable and compostable materials), based on research conducted by Plastic Consult.
According to the study, the number of dedicated employees – i.e. personnel within companies in the sector who are directly involved in the production of goods
entering the compostable plastics supply chain – decreased by 2.2%, from 2,980 in 2023 to 2,913 in 2024. In 2024, the number of companies also declined, dropping to 278 (-3.5% compared to 2023). Geographically, the regions with the highest concentration of converting companies, ranked by number of dedicated employees, are: Veneto (298 employees, 27 companies), Emilia-Romagna (297 employees, 21 companies), Campania (266 employees, 19 companies), Lombardy (185 employees, 41 companies), and Umbria (159 employees, 5 companies).
The turnover generated by the supply chain declined in 2024 to 704 million euros (–15.4% compared to the previous year). This downturn was primarily driven by a further and marked reduction in price lists – particularly for raw materials
and chemical intermediates, but also for semi-finished and finished products –which progressively took hold over the course of the past year.
In 2024, the total volume of manufactured goods – both finished and semi-finished – experienced a modest rebound, rising to 121,500 tonnes (+0.5% compared to 2023). This performance was broadly in line with that of conventional thermoplastics overall (with virgin polymers down by 0.2% and recycled polymers remaining virtually stable). The recovery in volumes was significantly constrained by declines in single-use items and compostable bags for organic waste collection.
Among the main application sectors, the single-use segment faced the greatest difficulties in 2024, recording a decline of over 10%. This was due to the combined pressure of unfair competition
from “pseudo-reusable” items and the import of compostable products from the Far East. Compostable bags for organic waste collection also posted negative results.
By contrast, agricultural film, food packaging and ultra-light carrier bags showed solid growth.
After a decade of steady growth between 2012 and 2022, the Italian bioplastics industry experienced a sharp reversal in the past two years. This phenomenon, however, is not limited to the national level: according to European Bioplastics, the utilisation of global production capacity for all types of bioplastics declined by 10 percentage points in 2024, falling from 68% to 58%.
The slowdown is also evident in terms of investment. Back in 2018, projections for 2023 estimated global production capacity at over 2.6 million tonnes. However, the actual figure fell short, reaching only 2 million tonnes – almost 25% below expectations.
The combined effect of current trends in 2025 points to a renewed stagnation in the overall domestic production of compostable goods. On the one hand, final consumption – expected, at best, to show a modest increase – will not be sufficient to drive sector growth. On the other hand, as also observed in 2024, the presence of illegal carrier bags (estimated at around 27%) and the continued spread of so-called “pseudo-reusable” items show no signs of abating.
In the short term, only limited positive signals can be observed, primarily concentrated in the ultra-light carrier bag segment. Other applications remain generally under pressure. The effects of the Packaging and Packaging Waste Regulation (PPWR), which in its final version confirms a significant role for compostable materials, will only become measurable in the medium term – also depending on
how the various Member States, starting with Italy, implement the regulation. “It is a mixed picture that emerges from the latest report on the bioplastics industry in Italy,” commented Luca Bianconi, President of Assobioplastiche. “Following a decade of steady growth and a particularly negative 2023, 2024 saw only a modest rebound. This recovery has been held back by distorting factors that we have
long denounced: first and foremost, unfair competition from illegal carrier bags as well as from so-called ‘pseudo-reusable’ tableware, both of which have clearly had adverse effects on domestic production. At the same time, the import of lowcost and often substandard shopping bags and products from the Far East constitutes an unsustainable form of dumping for our companies.”
Consult for Assobioplastiche DEDICATED EMPLOYEES
Source: Plastic Consult per Assobioplastiche :
DEDICATED EMPLOYEES
EUBP calls for a strategic alliance between industry and agriculture
A position paper from the European Bioplastics association looks at the industrial use of biomass to produce chemicals and bioplastics. It highlights that this does not compete with other uses or threaten food supply. On the contrary, it could become a key driver of climate neutrality and the circular economy.
In a recent position paper, European Bioplastics considers the transition from a fossil-based to a renewable, biobased economy is of essential importance if the European Union wants to achieve its goal set in the European Green Deal to become climate neutral by 2050. This transition requires the collaboration of the materials and manufactured products sectors, and particularly the plastics industry, by using alternative sustainable feedstocks, such as biobased feedstocks. Bioplastics encompass a family of different materials that are biobased, biodegradable, or both. “Biobased” means the material or product is fully or partly derived from biomass, “Biodegradable” refers to a biochemical metabolization process during which microorganisms available in the environment convert materials into natural substances such as water, carbon dioxide, and biomass. According to the position paper, using biomass for industrial purposes, such as the production of bioplastics, has major benefits. It reduces the dependency on limited fossil resources and reduces greenhouse gas emissions. Through the introduction of legislative framework incentives, bioplastics can make an important contribution to the bioeconomy. This is aligned with the Commision’s new Working Programme and strategies such as the Clean Industrial Deal. It is also enabling the implementation of the cascading principle.
Playing an important role within the circular economy, the bioplastics industry has developed dynamically in recent years and has a significant growth potential. Global production capacities for biobased plastics are predicted to grow from about 2.47 million tonnes in 2024 to approximately 5.73 million tonnes in 2029. Maintained access to sustainably grown biomass is critical to guarantee this growth.
The document explains that today bioplastics are commonly made from sugar and carbohydrate-rich plants, such as corn, wheat or sugar beet. Currently, these agricultural crops and others can be used to efficiently produce bioplastic, using limited land and solid yields.
The industry started with the use of agricultural crops as a raw material for producing bioplastics for several reasons: they come at enabling cost; they are widely available; they are relatively fast renewed; the sugars are easily accessible; the composition is stable, and they have a high relative land-use efficiency.
Based on these crops a market for bioplastics is being built, and funds can be generated to innovate at every stage of the value chain.
The mechanisms to grow renewable feedstock for a continuously developing bioeconomy do not have to conflict with the need to reverse climate change and to provide sufficient (healthy) food for a growing world population, as also confirmed in the BIC & RCI report issued in 2025, the position paper explains.
On the contrary, by combining regenerative farming practices with new carbon credit mechanisms, the industry and farm economy has caught up with the calls for action to improve natural ecosystems. At the same time, they create incentives to increase soil health and productivity.
As agricultural biomass still represents the main renewable feedstock to produce bioplastics, it can contribute to food security by incentivizing regenerative agricultural practices. This is the reason why EUBP supports the development of clearly defined and harmonised sustainability criteria6 for sourcing of biomass, including local factors.
The EUBP position paper specifies that the misconception that the use of biomass for materials may be detrimental to food security is flawed and, according to RCI, distracts from the powerful causes of hunger in the world. According to the World Food Programme (WFP), in 2023, more than 300 million people faced acute hunger as a result of new and protracted conflicts, the global climate crisis, the economic aftershocks of the coronavirus pandemic, and food and energy price inflation.
In addition, according to RCI there are multiple potential positive impacts of increased use of food and feed crops for chemicals
Biobased plastics
and materials. These include:
- achieving climate change mitigation by shifting away from fossil feedstocks;
- improving land productivity by using high yield food and feed crops and making use of their co-products;
- ensuring economic security for farmers via the option of selling stock to different markets (food, feed, biofuels, material industry);
- ensuring market stability by increasing the global availability of food and feed crops, while reducing the risk of shortages and speculation peaks;
- ensuring feed security with high-value protein-rich co-products of food and feed crops;
- ensuring food security by increasing the overall availability of edible crops which can be used as emergency reserves and flexibly distributed in times of crisis.
According to the nova-institute, the document continues, the worldwide biomass demand in 2023 was 13.6 billion tonnes. Of this, only 0.023% was used for biobased polymers. This translates into a land area share of only 0.013% of global agricultural area.10 The large majority of the global agricultural area is used to grow food and feed or used as pastures. The sheer difference shows that there is no competition between the use of biomass for food, feed, and for material use.
Consequently, agricultural feedstock for industrial applications should not be discriminated against. In order to fulfil its growth potential, it is important that the bioplastics industry is ensured access to agricultural biomass now and in the future. In addition, agricultural feedstock-based bioplastics are an enabling technology that facilitates the increasing additional use of other feedstock sources.
The position paper shows how the bioplastics industry is increasing its use of other sources of biomass and exploring potential future sources with a view to the development of new, innovative materials in future. A non-exhaustive list of examples of such sources may be:
- ligno-cellulosic: agricultural byproducts, residues and wastes (e.g. cobs cleaned of kernels of corn; straw; bagasse etc.); forestry and forest industry byproducts, residues and wastes (e.g. wood pulp, bark, branches, lignin etc);
- aquaculture (e.g. algae);
- other biowaste (e.g. municipal or other industrial waste).
Industry needs to have a legal and regulatory framework that allows for the use or uptake of biomaterials in the same way as for bioenergy production. Europe needs a level playing field for all biobased products to
Bioplastics encompass a range of materials that may be bio-based, biodegradable, or both. The term bio-based refers to materials derived wholly or partially from biomass, while biodegradable describes a biochemical degradation process whereby microorganisms naturally present in the environment metabolise the materials into substances such as water, carbon dioxide, and biomass.
ensure the highest economic value creation for the whole value chain and to provide the strongest environmental benefits. A level playing field for the use of biomass in materials, compared to the use of biomass for energy, needs to be established.
At European level, many measures exist for using biomass for energy, such as mandates, quotas, tax benefits etc. These incentives should at least be bestowed equally to all different industries using biomass. Currently, the bioenergy sector is promoted through different robust legislative measures, whereas the bioplastics industry lacks such support – a condition that distorts the effectiveness of biobased market segments. Equally strong incentives for all biomass applications would enable the actual implementation of the cascading principle.
The principle aims to achieve the resource efficiency of biomass use by prioritising, wherever possible, the material use of biomass over its energy use, thus increasing the amount of biomass available within the system. Such an alignment is intended to ensure fair access to the biomass raw material market for the development of innovative, high value-added bio-based solutions and a sustainable circular bioeconomy.
European Bioplastics calls for an equal treatment of all pillars of the bioeconomy and opposes political discrimination or preference of specific biobased industries.
The position paper ultimately argues that the use of agricultural biomass for industrial applications, such as bioplastics and
chemicals, drives the transition towards a more sustainable biobased economy. To realise the full potential of these materials, a level playing field is required, ensuring that biobased industries receive equal support and incentives as other sectors.
Contrary to the misconception that it competes with food production, as explained earlier and based on the RCI report, using agricultural biomass for bioplastics and chemicals can enhance food security. Increased production of agricultural feedstock for both food and industrial purposes can lead to improved land productivity, market stability, and economic security for farmers.
Furthermore, the use of agricultural feedstock for bioplastics and chemicals offers numerous environmental advantages. Biobased materials can replace fossil feedstocks, contributing to a significant reduction in greenhouse gas emissions and mitigating climate change – as mentioned earlier, one of the leading causes of hunger worldwide.
By supporting market demand generation, in addition to research and innovation in this sector, the document concludes, it is possible unlock new possibilities for the scale up of sustainable materials and processes, fostering a circular economy where biomass is efficiently utilised for both food and industrial applications.
Hera Group has inaugurated the FIB3R plant
The Hera Group is moving swiftly towards the circular economy of the future and has recently inaugurated in Imola (Bologna, Italy), the first plant of its kind in Europe, capable of regenerating carbon fibre on an industrial scale. It is called FIB3R, a name that reflects the 3 R’s that stand at the basis of the project: recover, reduce, reuse. Carbon fibre is thus recovered and reused, reducing the use of virgin fibre and therefore the environmental impact that would be required to produce it. There is one important competitive advantage: the fibre regenerated from FIB3R retains the virgin fibre’s characteristic lightness and high strength, guaranteeing - through a stateof-the-art pyrogasification process - that the regenerated product is ready to be reused, rewoven and/or impregnated, for the high-performance purposes for which this type of material is intended. The number of industrial sectors interested in these outstanding features is increasing, ranging from automotive to aerospace, nautical, furniture, textiles and fashion in the broadest sense, only to give a few examples.
The Hera Group’s commitment to advancing the ecological transition, as well as the expected increase in demand for carbon fibre over the next few years, have led it to anticipate this megatrend, accepting the challenge of applying it to this material as well, on an industrial scale. This will reinforce the virtuous path towards the circular economy that has been the basis of its strategy for years, combining economic growth with environmental sustainability. This path is the right one, as confirmed by the interest of the European Union, which has allocated FIB3R financing coming to more than 2.2 million euro as part of NextGenerationEU for its innovative technology and the strategic importance of the materials processed. The total investment planned by the Hera Group to build the Imola plant amounts to 8 million euro. At present, the plant is expected to produce 160 tonnes of recycled carbon fibre each year, with energy savings coming to 75% compared to virgin fibre.
“FIB3R is the first plant of its kind in Europe able to recycle carbon fibre. It is aimed at promoting short and circular
supply chains, in line with the strategy of making our served areas more competitive and resilient,” stated Orazio Iacono, CEO of the Hera Group. “FIB3R is also a concrete example of how the Hera Group is able to combine technological innovation and sustainability, by exploiting the cross fertilisation between the advanced skills of the Group’s various sectors. Recovering carbon fibre not only reduces the environmental impact of this waste, but also creates new market opportunities in strategic industrial sectors. Investing in this kind of circular infrastructure increases the resilience of production chains, reduces dependence on imports of critical raw materials and, at the same time, creates value through sustainable business models. With over 100 advanced plants and 5 new facilities under construction, we have consolidated our country’s largest and most modern set of plants for material treatment and recovery, strengthening our role as a reference operator in the sector and a driving force for the circular economy in Italy. Our Business Plan confirms this strategy, with 2 billion euro in investments for 2024-2028 destined for regenerating resources, a commitment intended to generate value for all our stakeholders.”
The Imola plant was developed by Group subsidiary Herambiente, Italy’s leading waste recovery and treatment operator, which had been experimenting with the carbon fibre recovery process for some time. This involved a collaboration with the Department of Industrial Chemistry of the University of Bologna and its technological partner Curti Costruzioni Meccaniche, a Ravennabased company and leader in the production of automatic machines for industrial applications, which offered its knowledge and pilot plant to model the formula being studied. After three years of tests, the Hera Group, based on its expertise in engineering and waste treatment, industrially developed the project and built the FIB3R plant, to recycle composite materials and help bridge the gap between supply and demand of virgin fibre, reducing its environmental impact.
Considerations from a recent evaluation by the European Environment Agency
consideration
Per- and polyfluoroalkyl substances (PFAS) have been in the spotlight for more than a decade due to their potential impacts on human health and the environment. This is especially true for certain compounds such as PFOS and PFOA, while the impacts associated with the chemical form of PFAS known as “PFAS polymers”, which in simple terms consist of larger molecules, have been considered to be lower. However, evidence now also suggests that PFAS polymers can lead to various types of impacts during their lifecycles according to the EEA briefing “PFAS polymers in focus: supporting Europe’s zero pollution, low-carbon and circular economy ambitions”. The analysis provides the latest knowledge about the potential impacts on health, the environment and climate and provides background context to EU proposals to clarify the use of PFAS in Europe.
PFAS polymers currently make up a significant part, 24-40%, of the total volume of PFAS placed on the EU market, and they are widely used in a broad range of products and technologies. The EEA briefing stresses that it is essential to adopt a full lifecycle perspective on PFAS polymers when evaluating their impacts and deciding on their future use. It is generally understood that PFAS polymers are less toxic than non-polymeric PFAS. This is due to polymers having a larger molecular size, which limits their uptake into living cells (and therefore limits their potential toxicity). However,
concerns have been raised in relation to a number of potential impacts during the lifecycle of PFAS polymers, the EEA briefing says. Critical aspects include that toxic effects to workers, the environment and communities surrounding factories can occur from chemicals used in the production of PFAS polymers and the different by-products generated during their production. Furthermore, there are environmental and human health concerns prompted by the degradation over time of certain PFAS polymers into smaller, persistent compounds, that may have a higher toxicity than their parent compounds. Furthermore, the release of potent greenhouse gasses and substances that can degrade the ozone layer can occur during the production of PFAS polymers. Finally, the widespread presence of PFAS polymers in products and materials can potentially act as a future barrier for recycling, since it is difficult to trace and separate these materials at the waste stage.
A recently proposed universal PFAS restriction under the EU’s Reach regulation, brought forward by Denmark, Germany, the Netherlands, Norway and Sweden, aims to ban all PFAS (including PFAS polymers) except for certain uses which have time-limited derogations. In a recent communication from the European Chemicals Agency (ECHA) and the dossier submitters, it was stated that restriction options, other than a ban, were also being considered for some uses.
PFAS polymers, which are less toxic than non-polymeric PFASs due to the larger molecular size of the polymers, which limits their uptake into living cells, currently account for a significant proportion, 24 to 40%, of the total volume of PFASs placed on the EU market and are widely used in a wide range of products and technologies.
Fast-paced growth of high-density polyethylene (HDPE) and polypropylene (PP) recycling came to a halt, with capacities plateauing in 2023. This finding is highlighted in the latest report released by Plastics Recyclers Europe (PRE) in collaboration with ICIS, providing detailed data on production, collection, and recycling for the EU 27+3 region.
compared to 2022, due to weaker demand amid a global polyolefin oversupply, as well as high inflation, high energy costs, and competition from lower-cost imports of both virgin and recycled polymers.
group in 2023. (Source: PRE)
HDPE recycling capacity in the EU27+3 region by country group in 2023
HDPE recycling capacity in the EU27+3 region by country group in 2023
According to the report, the installed recycling capacities for HDPE in EU27+3 reached 1.7 million tonnes and PP reached 1.8 million tonnes in 2023, with an estimated 300 recycling facilities. These figures indicate stagnation
HDPE recycling capacity in the EU27+3 region by country group in 2023
shows the installed recycling capacity for rigid and PP per EU27+3 country group in 2023. ConHDPE, Spain and Germany account for the largest about 20% and 16% respectively, followed by Italy almost 15% of the regional capacity. UK & Ireland Benelux (9%) and France (7%) are the next counthe largest capacities. Together, these 9 counaccount for approximately 80% of the rigid HDPE capacity. In relation to PP, Germany accounts for largest share of about 19%, followed by Benelux with 16% of the regional capacity. Spain (13%), the UK (11%) and Italy (10%) are the next countries with largest capacities. Together, these 8 countries account approximately 70% of the rigid PP recycling capacity.
COUNTRY GROUP DEFINITIONS:
COUNTRY GROUP DEFINITIONS:
recycling capacity in the EU27+3 region by country group in 2023
recycling capacity in the EU27+3 region by country group in 2023
Report also shows that, while nearly all EU27+3 countries have implemented separate collections of rigid polyolefin waste, no notable improvement in collection rates was observed between 2018 and 2023. Further, only 42% of collected waste underwent sorting processes that rendered it suitable for recycling. The discrepancy between collection volumes and recycling input
PP recycling capacity in the EU27+3 region by country group in 2023
PP recycling capacity in the EU27+3 region by country group in 2023
can be attributed to several factors, including incompatibilities with designfor-recycling principles, exports, and sorting limitations.
Looking to the future, the Packaging and Packaging Waste Regulation (PPWR) sets ambitious recycled content targets that would require an additional 2 million tonnes of HDPE and PP recycling capacity by 2030 and a further 5.7 million tonnes by 2040. However, current market conditions – and recycling capacity estimates for 2024 – raise significant concerns whether these targets can be met without decisive political intervention.
GERMANY SPAIN
GERMANY
ITALY
recycling capacity in the EU27+3 region by country group in 2023 GERMANY SPAIN
UK
SPAIN
UK AND IRELAND FRANCE
UK AND IRELAND
ITALY
ITALY
FRANCE
BALKANS AND EASTERN EUROPE
CENTRAL EUROPE
UK AND IRELAND
UK AND IRELAND
CENTRAL EUROPE
CENTRAL EUROPE
BENELUX
BALKANS AND EASTERN EUROPE
FRANCE
BALKANS AND EASTERN EUROPE
FRANCE
BALKANS AND EASTERN EUROPE BENELUX
• Balkans and Eastern Europe: Bulgaria, Croatia, Cyprus, Greece, Hungary and Romania Baltics and Nordic countries: Denmark, Estonia, Finland, Latvia, Lithuania, Norway and Sweden Benelux: Belgium and Netherlands
• Central Europe: Austria, Czechia, Slovakia, Slovenia and Switzerland
Benelux: Belgium and Netherlands
GROUP DEFINITIONS:
and Sweden
Austria, Czechia, Slovakia, Slovenia and Switzerland
Central Europe: Austria, Czechia, Slovakia, Slovenia and Switzerland
• Balkans and Eastern Europe: Bulgaria, Croatia, Cyprus, Greece, Hungary and Romania
• Balkans and Eastern Bulgaria, Croatia, Cyprus, Hungary and Romania Baltics and Nordic countries: Denmark, Estonia, Finland, Latvia, Lithuania, Norway and Sweden Benelux: Belgium and Netherlands
Baltics and Nordic countries: Denmark, Estonia, Finland, Latvia, Lithuania, Norway and Sweden
Benelux: Belgium and Netherlands
• Central Europe: Austria, Czechia, Slovakia, Slovenia and Switzerland
• Central Europe: Austria, Czechia, Slovakia, Slovenia and Switzerland
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
CENTRAL EUROPE
BENELUX
EUROPE
BALTICS AND NORDIC COUNTRIES
BALTICS AND NORDIC COUNTRIES
BALTICS AND NORDIC COUNTRIES
BALKANS AND EASTERN EUROPE
BALKANS AND EASTERN EUROPE
POLAND
BALTICS AND NORDIC COUNTRIES POLAND PORTUGAL
POLAND
BENELUX
BENELUX
POLAND
BALTICS AND NORDIC COUNTRIES
PORTUGAL
PORTUGAL
COUNTRY GROUP DEFINITIONS:
PORTUGAL
BALTICS AND NORDIC COUNTRIES
POLAND
POLAND
Balkans and Eastern Europe: Bulgaria, Croatia, Cyprus, Greece, Hungary and Romania
PORTUGAL
PORTUGAL
• Baltics and Nordic countries: Denmark, Estonia, Finland, Latvia, Lithuania, Norway and Sweden
• Benelux: Belgium and Netherlands
Central Europe: Austria, Czechia, Slovakia, Slovenia and Switzerland
Joint PET supply chain initiative
Source:
To reverse the downward trend and support further growth in EU recycling, PRE emphasises the establishment of a level playing field via robust oversight of imported materials, the adoption of stringent design-for-recycling guidelines, a substantial increase in collection rates, and the deployment of advanced sorting technologies. These steps are deemed critical to driving investment, securing progress, and ensuring that Europe keeps its recycling industrial base while maintaining its circular economy goals within reach.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
Raphael Jaumotte, Technical Manager at Petcore Europe, who coordinated the joint effort.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these
A joint initiative of EuPC (European Plastics Converters), Expra (Extended Producer Responsibility Alliance), Epro, NMWE (Natural Mineral Waters Europe), Petcore Europe, and Unesda (Soft Drinks Europe) has led to the publication of a comprehensive guidance document to support waste management operators and sorters in setting up third-party certification of quality assurance systems for recycled materials and articles. Such a certification is required by Article 6 of Regulation (EU) 2022/1616 on recycled plastic materials and articles intended for food contact.
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
Some of this capacity development is a result of the demand for rHDPE and rPP materials to comply with the anticipated mandated targets and voluntary commitments from brand owners and has driven significant investment in this sector of the value chain.
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
IRELAND
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
struction projects due to negative macroeconomics and colder than average temperatures in the first half of 2023 blunting outdoor furniture demand. There was also some impact from lower-cost imports of recycled polymer from outside of the region. Besides, barring a few exceptions for PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
from 2022 to 2023. Converters were working from existing stock amid the ongoing macroeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted as compared to non-packaging applications driven by sustainability targets.
While domestic recycling capacity has developed strongly since 2018, disparities in collection systems across the member states have prevented it from reaching its full potential, primarily due to weak end demand and a lack of available quality feedstocks. Moreover, the recyclate demand in 2023 was relatively lower than in 2022 as a result of bearish macroeconomic conditions and high inflation minimising consumer purchasing power, substitution to comparatively low-priced virgin and off-spec polymers (largely in non-packaging sectors), cut-back in public con-
This guidance represents a PET value chain initiative to provide transparency and clarity, and a practical tool to ensure that recycled plastics used in food contact applications are both safe and traceable. It provides a detailed interpretation of legal requirements under Article 6 of Regulation (EU) 2022/1616, translating them into actionable criteria for the collection, sorting, and final preprocessing of operators.
“This guidance is the result of extensive collaboration among experts in food contact regulation, waste management, recycling, conversion, and packaging.
It aims to ensure the safety of PET. We developed it to support businesses in meeting the relevant EU requirements”, explained Raphael Jaumotte, Technical Manager at Petcore Europe, who coordinated the joint effort. The document also outlines how nonEU operators must meet equivalent requirements to ensure parity in standards, including proof of compliance with EU food contact legislation. With the adoption of the certification, the PET value chain reaffirms its commitment to circularity and high - quality recycling in the EU.
struction projects due to negative macroeconomics colder than average temperatures in the first half of blunting outdoor furniture demand. There was also impact from lower-cost imports of recycled polymer outside of the region. Besides, barring a few exceptions PP, there was almost no year-on-year change in recycling capacity for these polymers from 2022 to 2023. Converters were working from existing stock amid the ongoing roeconomic uncertainty and operated with just-in-time procurement in a number of instances. Recyclate demand for packaging applications, however, was less impacted compared to non-packaging applications driven by tainability targets.
Parliament
The Environment (ENVI) and Internal Market (IMCO) Committees of the European Parliament have recently approved the proposed measures concerning the new EU rules governing the entire lifecycle of vehicles, from design to end-of-life treatment. The new Regulation on circularity requirements for vehicle design and the improved management of endof-life vehicles will apply to passenger cars and light commercial vehicles one year after its entry into force (with a five-year transition period for buses, heavy-duty vehicles, trailers, motorcycles, quadricycles, mopeds, and microcars). Certain exceptions will apply, for instance, to special-purpose vehicles and vehicles of historical interest. The new rules will require the design of new vehicles to allow for the
easy removal of as many parts and components as possible by authorised treatment facilities, with a view to their replacement, reuse, recycling, remanufacturing, or reconditioning, where technically feasible. According to Members of the European Parliament, manufacturers should not hinder the removal and replacement of parts and components through software updates, and their responsibility for the collection and treatment of end-of-life vehicles should be extended.
Co-rapporteurs Jens Gieseke and Paulius Saudargas said that “the committee vote is a success: the Parliament compromise, supported by a broad majority, promotes a circular economy in the automotive sector. It advances resource security, protects the environment, and ensures sustainability. To avoid overburdening the industry, we secured feasibility with realistic targets, less red tape, and fair competition. A solid basis for the plenary vote in September.”
There are currently 285.6 million motor vehicles on EU roads, and approximately 6.5 million of them reach the end of their lifecycle each year. Under the new rules, the plastic used in every new vehicle must contain at least 20% recycled plastic within six years of the Regulation’s entry into force. To provide the industry with the necessary longterm perspective and unlock investment, manufacturers are also expected to meet a target of at least 25% recycled plastic content within ten years of the Regulation’s entry into force, provided that sufficient quantities of recycled plastic are available at economically viable prices.
Design and construction of all types of metal silos
Customized solutions based on the specific properties of the material to be stored and your logistical and budget needs
Come and discover our new PRISMATIC CELLS IN BATTERY completely smooth inside to ensure maximum
and absence of residues
As the plastics industry faces growing pressure to balance sustainability with operational efficiency and innovation, AMUT, a leading Italian manufacturer of recycling and extrusion plants, has embraced digital transformation to maintain its competitive edge. Founded in 1958, AMUT is globally recognized for delivering high-performance solutions tailored to the evolving demands of the sector.
To further enhance system performance, reliability, and transparency, AMUT partnered with SIEMENS, a global leader in industrial automation and digitalization. This collaboration focuses on integrating Siemens Industrial Edge, a state-of-the-art platform that brings advanced digital capabilities directly to the production floor.
AMUT’s digital strategy is built around two key objectives:
1. Empowering customers with data-driven insights – enabling real-time monitoring of energy consumption and key performance indicators (KPIs) to optimize operations and identify areas for improvement;
2. Improving reliability and predictability –leveraging advanced anomaly detection to minimize unplanned downtime and enhance mechanical and electrical system performance.
Siemens Industrial Edge was selected as the ideal platform to meet these goals, offering a scalable and comprehensive solution.
One of the major advantages of Siemens Industrial Edge is its rich ecosystem of pre-configured applications, which significantly reduce development time and implementation costs, accelerating time-to-value.
Key applications adopted by AMUT include:
- Performance Insight: real-time visualization of critical production KPIs for immediate operational oversight and decision-making;
- Energy Manager: transparent energy monitoring, compliant with ISO 50001, supporting energy efficiency initiatives;
- Machine Monitor: Continuous monitoring of machine health to enable proactive maintenance;
- Anomaly Detection: AI-powered early identification of potential mechanical or electrical
issues to prevent unexpected downtime; - Drivetrain Analyzer Edge: advanced diagnostics of drive systems, utilizing high-frequency communication with SINAMICS drives for exceptional precision.
These user-friendly applications require minimal training and integrate seamlessly with Siemens’ broader industrial ecosystem, but the open architecture also supports third-party system integration, ensuring flexibility across diverse industrial environments.
Cybersecurity is a core component of Siemens Industrial Edge. The platform is built on advanced security standards, ensuring robust protection of critical industrial data and infrastructure against both external threats and internal vulnerabilities. Siemens regularly deploys essential security patches and feature updates, keeping the system aligned with the latest cybersecurity best practices and ensuring long-term operational reliability.
Discover more at the K Show in Düsseldorf, 8-15 October: SIEMENS booth (Hall 3, D16) and AMUT boot (Hall 16, A05).
Founded in 1958, Amut to further enhance system performance, reliability, and transparency partnered with Siemens, a global leader in industrial automation and digitalization. This collaboration focuses on integrating Siemens Industrial Edge, a state-ofthe-art platform that brings advanced digital capabilities directly to the production floor.
In an era when (nearly) everything passes through the internet, data protection is becoming an increasingly relevant and delicate issue. It is not just a question of privacy, it is also about preventing and making up for acts of cyber piracy that affect manufacturing operations in the public and private sectors as well as other areas that are not yet fully imaginable and perhaps imagined. In order to stand up to this challenge a new technological-legislative setting has been created that is rapidly expanding although it is not easy to understand and use. The contributions of two experts in the field sheds some light on this issue and the current situation, with particular reference to the rubber and plastics industry.
By Stefano Lugli* and Stefano Nicolussi**
The European manufacturing industry is going through a period of profound transformation, not only as a result of the introduction of innovative technologies, but also of the adoption of new regulations that are set to influence the security and efficiency of both products and corporate networks.
With the introduction of the NIS2 Directive, the Cyber Resilience Act, the AI Act, the Data Act and the new Machinery Regulation, Europe is outlining a regulatory framework that will have a decisive impact on strategic sectors such as capital goods. In the short and medium term, these legislative instruments will have an impact on the security, competitiveness and innovation capacity of companies operating in this sector, in terms of both product and organisation.
According to the Clusit 2024 survey on cyber-attacks, Italian manufacturing companies are by far the most affected by this phenomenon. In fact, while the manufacturing industry accounts for “only” 5% of incidents (occupying seventh place) at a global level, over a quarter (28%) of the total cyber-attacks target Italian companies.
Therefore, Italian and European companies are increasingly exposed to new vulnerabilities and risks such as: loss of sensitive data; theft of intellectual property, trade secrets, production data, etc.; various types of fraud and the interruption of operations. The effects of these phenomena can be disastrous not only on an economic and legal level, but also on the reputation of the companies concerned.
The same concerns are also present overseas, so much so that since 2023 the American National Electrical Code has imposed specific precautions and obligations on capital goods for the purpose of protecting aspects related to cybersecurity. If we then consult the most recent technical specifications that customers are demanding from technology suppliers, we will find that cybersecurity is increasingly present, sometimes even with the request for specific certificates.
It goes without saying that for exporting companies in all countries of the world, the issue of cybersecurity of products and networks is here to stay and will increasingly become a strategic factor of competitiveness.
It should also be noted that cybersecurity is an Industry 4.0 en-
abling technology. With the growth of connectivity and data exchange, the need to protect critical industrial systems and production lines from cyber-attacks has significantly increased. Let’s now try to analyse the “corporate network side” issue by examining the new NIS 2 Directive.
The goal of the NIS 2 Directive is strengthening the cybersecurity in the European Union in order to ensure a high level of cybersecurity and cyber resilience by promoting a corresponding culture in companies and entities considered strategic. All this is achieved by enhancing the protection of digital networks and infrastructures, i.e. the set of technologies, applications, data and processes adopted by companies, public bodies and operators of critical services.
The NIS2 Directive mandatorily applies to European entities, both public and private, operating in 11 sectors defined as “essential” and in another seven defined as “important” (see the annexes to the NIS 2 Directive 2022/2555).
The manufacturers of machinery and equipment for the rubber and plastics industry, provided they are medium or large sized enterprises (according to the EU definition as to the number of employees and turnover), are among the entities classified as important, as they have been defined at EU level as a strategic industrial sector where cyber-attacks cannot be tolerated. Similarly, pursuant to NIS 2, companies operating in certain sectors that purchase rubber and plastics machinery (for example, the automotive, chemical and food processing industries) are also considered essential or important entities, with the additional consequences explained below in terms of security measures to be adopted for their respective supply chains. Rubber and plas-
Cyber-attacks in Italy by sector.
tics machinery manufacturers are therefore required to meet very strict requirements, adopt particularly severe risk assessment and monitoring procedures and comply with specific reporting obligations in the event of cybersecurity incidents. In other words, the directive also obliges medium-large sized manufacturers of rubber and plastics machinery to implement risk management strategies and ensure the security of industrial systems, including the supply chains.
Legislative Decree 138/2024, implementing the NIS 2 Directive in Italy, has been in force since 18 October 2024. The Decree fully complies with the timeframe set by the European Directive, but other EU countries are lagging behind.
The first fundamental step, which was completed on 28 February 2025 in Italy, was the mandatory registration of NIS 2 obliged entities on the portal of the national supervisory body (in Italy ACN, the national cybersecurity agency). Once the registration has been confirmed, the various obligations must be fulfilled within a defined timeframe.
Starting from January 2026, essential and important entities
Italian manufacturing companies are by far the most affected by cyberattacks world-wide. In fact, while the manufacturing industry accounts for 5% of incidents at a global level, over a quarter (28%) of the total cyber-attacks targets Italian companies.
must notify ACN, without undue delay, of any incident with a significant impact on the provision of their services: a pre-notification must be sent within 24 hours, and the actual incident notification within 72 hours. Among other things, the notification must indicate whether the incident can be considered the result of illegitimate or malicious acts and have a cross-border impact. There is also no shortage of “downstream” reporting obligations. For instance, if deemed appropriate and possible, essential and important entities, after consulting ACN, shall communicate (without undue delay) to the recipients of their services who might be affected by a significant cyber threat, the corrective or mitigating measures or actions that such recipients can adopt in response to such threat. Furthermore, after consulting ACN, essential and important entities shall also communicate to the same recipients the nature of such significant cyber threat. Therefore, in the case that the threat could reach customer companies, for example via the machinery installed, the supplier companies will also have to carefully evaluate the ways in which the threat relating to their customers is propagated.
To comply with all this, it will be necessary to implement the following:
- incident response plan, to develop and maintain a plan that describes the phases of detection, containment, eradication and recovery;
- incident log, for documenting and analysing each incident in order to understand its causes and prevent similar events in the future;
- incident response team: creating and training a dedicated team that can promptly respond to incidents.
Source AI/Freepik
The most important - and delicate - step will be however the adoption, starting from September 2026, of all technical measures indicated in Article 24 of Legislative Decree 138/2024 regarding cybersecurity risk management. This is a sort of rulebook of actions and activities, consisting of adequate and proportionate technical, operational and organisational procedures to prevent or minimise the impact of incidents for service recipients and for other services. The measures identified must be based on a multi-risk approach, aimed at protecting IT and network systemsas well as their physical environment - from incidents, and must include various elements, starting from risk analysis and IT and network security policies. Again, everything starts from and will be based on an appropriate, honest and professional preventive risk analysis procedure.
It is important to highlight the security aspects of the supply chain, including those regarding the relationships between each entity and its direct suppliers or service providers. The Decree in fact states that, in assessing which measures are appropriate, the entities shall take into account the specific vulnerabilities for each direct supplier and service provider and the overall quality of the products as well as of the IT security practices of their suppliers and service providers, including their procedures for a safe development.
On the one hand, therefore, machinery manufacturers will have to analyse the entire supply chain, including small-sized suppliers that at this point will have to implement, on a contractual basis, the NIS 2 technical measures that the NIS 2 entity will impose on them; in other words, the measures that the NIS 2 entity decides to deploy for the suppliers on the basis of the risk analysis described previously.
On the other hand, similar actions will be carried out by NIS 2 client companies in the automotive, food, chemical, etc. sectors located throughout Europe as machinery manufacturers deliver services and products that are potentially subject to cyber-attacks and therefore require security practices.
It is therefore reasonable to expect:
- adoption of supplier assessment tools in order to establish the security criteria to be applied in the selection and assessment of suppliers;
- contractual clauses covering the security requirements and reporting responsibilities in the event of an incident;
Data protection is becoming an increasingly relevant and delicate issue. It is not just a question of privacy, it is also about preventing and making up for acts of cyber piracy that affect manufacturing operations in the public and private sectors as well as other areas that are not yet fully imaginable and perhaps imagined. Italian and European companies are increasingly exposed to new vulnerabilities and risks such as: loss of sensitive data; theft of intellectual property, trade secrets, production data, etc.; various types of fraud and interruption of operations. The impacts of these phenomena can be disastrous not only on an economic and legal level, but also on the reputation of the companies concerned.
Source AI
With the introduction of the NIS2 Directive, the Cyber Resilience Act, the AI Act, the Data Act and the new Machinery Regulation, Europe is outlining a regulatory framework that will have a decisive impact on the security and efficiency of products and corporate networks in strategic sectors such as capital goods.
- continuous monitoring: regular verification procedures to ensure that suppliers comply with the security requirements agreed.
Although the purpose is understandable (encouraging prevention and ensuring that companies adopt adequate IT security measures), the sanctions system designated to support compliance is extremely strict and penalising.
In fact, for important entities (such as machinery manufacturers), a breach of obligations is punished, in the most serious cases, with administrative fines of up to 7,000,000 euros or 1.4% of the total annual global turnover. In the case of essential entities (for example, companies in the pharmaceutical sector) penalties are even more severe.
It should be noted that the recipients of the sanctions are not only “the employer”, but the entire company management, i.e. all those who, according to Article 23 of Legislative Decree 138/2024:
- approve the methods of implementing the risk management measures adopted for IT security;
- supervise the implementation of the obligations;
- are responsible for the breaches referred to in the Decree.
All rubber and plastics machinery manufacturers (but also companies operating in the automotive, food, chemical, etc. sectors) must prepare for the implementation of these provisions, either because they are actual NIS 2 entities (for example, medium or large sized manufacturers) or because they are involved as supply chain entities.
Once the NIS2 implementation assessment has been completed (am I an essential or important entity or am I part of the supply chain of one of these entities?), a “minimal” road map for implementing the provision may be the following:
1) execution of an initial “Gap Analysis” (what is the level of risk in my company in the event of cyber incidents? Are prevention
and notification procedures in place? Do my products comply with the current state of the art? What is the security level of my suppliers?);
2) readiness of the administrative and management bodies (training, etc.) and definition of an internal organisational management model;
3) deployment of adequate security measures (advanced firewalls, intrusion detection systems, data encryption and regular backups, etc.);
4) technical measures related to the supply chain (IT flow traceability systems, adoption of contractual models, etc.);
5) adoption of a cybersecurity awareness approach (staff training, incident reporting procedures, etc.).
* Technical-economic Area Manager for Amaplast, Ucima and Acimac.
** Ucima technical service.
Source AI
Legislative Decree 138/2024, implementing the NIS 2 Directive in Italy, has been in force since 18 October 2024. The Decree therefore fully complies with the timeframe set by the European Directive. The most important - and delicate - step will be however the adoption, starting from September 2026, of all technical measures indicated in Article 24 of Legislative Decree 138/2024 regarding cybersecurity risk management.
“In the face of all the uncertainties of the moment, Gefran has one certainty: continuing to invest in technology and innovation, in order to constantly grow and be ever closer to its customers,” said Renzo Privitera. Who spoke to us about new products, attendance at the most important trade fairs in the sector, acquisitions and the overall market.
By Luca Mei and Stefano Bertacchi
On the industrial automation and process control scene, some companies not only stand out for the quality of their products, but also for their ability to continuously innovate and anticipate market needs.
Gefran, based in Provaglio d’Iseo, Brescia, is undoubtedly one of these companies. Founded in 1969, the company has established itself as a global leader in the design and production of sensors, process control instrumentation and automation systems. With a widespread presence in over 80 countries, Gefran has become synonymous with technological excellence and reliability. Its offer ranges from the production of high-performance sensors and automation components to the supply of complex, customised application solutions, capable of meeting the most stringent requirements of key sectors such as plastics, metal and mobile machinery. What sets Gefran apart is not only the breadth of its catalogue, but its deep dedication to research and development, which leads it to constantly invest in new technologies and propose cutting-edge solutions in line with the principles of Industry 5.0. With these assumptions in mind, we interviewed Renzo Privitera, Gefran’s Sales
Director, at the recent Greenplast 2025 exhibition, exploring the current and future challenges the company is preparing to face, its commitment to sustainability and the innovation that continues to shape its success on the global stage. What emerged was a dynamic and clear picture of a company at the forefront of all-round industrial automation, in terms of both technologies and industrial application sectors. At the heart of its strategy is continuous innovation, recently exemplified by the new G-Mation platform and its P6 CPU, which integrate several advanced functionalities in a single system. An approach that translates into concrete benefits for the key plastics and rubber industries by improving process control and automation. Gefran’s commitment goes beyond simple machine control, embracing the exploitation of industrial data with the two solutions of MAX - Machine Analytics eXpert, and GAIA - Gefran Artificial Intelligence Assistant. These tools transform data into concrete actions to optimise performance, reduce consumption and provide predictive maintenance. GAIA’s ability, for example, to safely preserve and make accessible corporate know-how is a strategic asset in an increasing-
ly competitive market environment. Despite the uncertainties that characterize international markets, the company shows confidence in the future, as evidenced by its continuous investments in acquisitions and infrastructure. In this sense, Gefran’s vision for the industrial automation of the future is clear: increasingly automated machinery, equipped with intelligent sensors capable of providing fundamental data for predictive maintenance, thus enabling new business models based on constant and proactive support, capable of strengthening the relationship and direct collaboration with customers.
Ultimately, Gefran positions itself not only as a technology provider, but as a strategic partner capable of guiding its customers towards greater efficiency and smarter management of industrial processes, anticipating market challenges and opportunities. A lot to unpack, that we discuss in the following columns.
Gefran’s products at GreenPlast 2025 include the new G-Mation automation platform and the P6 CPU. What is it all about?
“Gefran is focusing its attention on the new G-Mation automation platform, whose ‘heart’ is the latest generation P6 CPU. This platform is based on the EtherCAT communication protocol, which makes it open to integration with other complementary products in plastics plants.
The P6 CPU integrates many advanced functionalities: besides being a high-performance realtime PLC controller, it can act as an edge computing device and IoT gateway, and includes a web server and VPN gateway. It can also handle dockerised applications, opening up new connectivity possibilities for machine control, data analysis and the application of artificial intelligence solutions.”
In terms of performance and benefits, how do these features translate into practice for the user?
“The main advantage lies in the ability to ‘simplify complexity’: the G-Mation architecture was conceived precisely with this objective in mind. We are well aware of the difficulties of integrating edge computing, machine control and web server visualisation devices, so we developed a system that makes all these functionalities available in a single device. By integrating everything in the P6 CPU alone, we minimise the need for additional components and complex interfacing.”
In the plastics and rubber processing sector, where does this device find practical application?
“The device is used both in process control and in the automation of plastics plants.
In extrusion plants, P6 regulates machine cycles and extruder operating parameters. It is also suitable for complex extrusion lines, such as blow film lines, where it supervises the entire production: from the granule to the wound reels, including the automatic management of unloading and process restart.
MAX and GAIA –respectively Machine Analytics Expert and Gefran Artificial Intelligence Assistant – stars at GreenPlast 2025 and the upcoming K 2025 exhibition.
Several Gefran devices for injection moulding, extrusion and blow moulding on display at GreenPlast 2025.
In injection moulding, the G-Mation P6 allows the monitoring and regulation of parameters such as loading, mould closing and finished product extraction, controlling with precision and repeatability cycles and movements of each type of machine: hydraulic, hybrid with servo pump and full electric.
Even in blow moulding, the G-Mation platform allows complete control of continuous extrusion or accumulator head machines, single or double, hydraulic, hybrid or full electric with dedicated function blocks for Parison and PWDS control.
All Gefran’s know-how in plastics transformation processes is contained in the templates: software complete with readyto-use operator interface pages that Gefran makes available, which can be customised freely according to the needs of each machine.”
MAX and GAIA, systems for enhancing industrial data, are also among your recent innovations, also exhibited at GreenPlast 2025. Can you describe them in terms of features and performance? What contribution do they make to data efficiency and security?
“MAX, an acronym for Machine Analytics eXpert, is an industrial IoT platform developed in synergy with 40Factory, a tech scale-up in which Gefran recently acquired a stake. MAX collects, aggregates and analyses data from connected machines, transforming them into concrete actions to optimize plant performance. It is designed for both manufacturers and users of industrial machines and plants, particularly in the plastics sector. The platform allows in-depth monitoring of consumption and performance, identification of areas for improvement and more targeted energy savings through the analysis of air, water and electricity consumption. In addition, MAX offers ongoing consultancy, allowing manufacturers to maintain constant contact with customers, analyse machine downtime and its causes, and evaluate operator performance to suggest possible training interventions.
GAIA, acronym of Gefran Artificial Intelligence Assistant, is also a collaboration with 40Factory. GAIA is a generator of virtual assistants, trained on the specific machinery of each company to support operators and production managers. It can answer pointed questions about process issues and provide guidance for optimal machine management. GAIA’s artificial intelligence is trained on manuals, data sheets and customer service answers, integrating manufacturer and user know- how. In this way, it becomes an invaluable tool for quickly identifying the causes of alarms or machine downtimes, even outside working hours.
Regarding cybersecurity, Gefran’s G-Mation platform is designed to enable machine builders to comply with the requirements of new cybersecurity regulations, such as the new Machinery Regulation and the Cyber Resilience Act, which will come into force in 2027.”
From trade fair to trade fair, what are the upcoming developments and additions that Gefran will present, in particular, ahead of K 2025 in Düsseldorf?
“At Gefran’s booth at the K in Düsseldorf we will bring all of our application know-how to demonstrate how Gefran technology can drive the digital and sustainable transformation of our customers’ production processes, including the integration of IIoT systems and artificial intelligence.
In addition to numerous application demos based on the G-Mation architecture, we will highlight the depth of our range of sensors and automation components, presenting an innovative energy-saving solution dedicated to injection moulding machines, based on a patented regenerative architecture capable of capturing and reusing the energy generated by the opening and closing of the mould.”
Also in light of these developments and innovations, how is the domestic and international market going for Gefran, considering current dynamics such as energy prices, tariffs and global geopolitical uncertainties?
“In the second quarter we recorded a positive sign: the global plastics market shows a growing trend, despite geopolitical uncertainties, currency fluctuations and still high energy costs. In this complex context, Gefran looks to the future with confidence and continues to strengthen its international presence, investing in innovation and sustainability to anticipate the needs of an ever-changing sector.
Our “local for local” model remains a fundamental pillar: we produce strategic product lines locally in order to respond more effectively to specific market needs and guarantee competitive delivery times, while maintaining high quality standards and strong customer proximity.”
Despite market uncertainty, what investments is Gefran making or planning?
“Gefran is investing with determination on several fronts, convinced that growth comes from a strategic and diversified approach. As we were saying, we recently acquired shares in the scale-up 40Factory, specialising in digital solutions and artificial intelligence, to strengthen our innovation capabilities. Earlier this year, we also acquired CZ Elettronica, a Vicen-
za-based company specialising in providing turnkey automation solutions.
In parallel, we continue to invest in making our production processes more efficient and technologically advanced. Last but not least, we have started work on the construction of the new HQ in Provaglio d’Iseo: a strategic project that will allow us to expand our production areas, optimise our activities and support our future growth.”
Looking to the future, how do you foresee the evolution of industrial automation, particularly in the plastics and rubber sector, and what will be the role of artificial intelligence in the short to medium term?
‘Industrial automation in the plastics and rubber sector will become progressively more sophisticated, with a significant enhancement of intelligence and control in automated systems. Machines will be increasingly equipped with smart sensors, capable of providing not only process data, but also advanced information to optimise performance, improve efficiency and enable predictive maintenance.
The increasing adoption of smart sensors, integrated with IIoT platforms such as MAX and supported by artificial intelligence applications such as GAIA, will enable the anticipation of downtime and anomalies, ensuring more proactive, accurate and reliable management of production facilities.
In short, the integration of IIoT and AI will allow Gefran to provide increasingly effective and timely support to operators in the plastics sector, increasing efficiency and productivity.”
The G-Mation P6 supports the connection of up to 20 I/O modules via the EtherCAT-based G-Mation G3 system.
Gefran continues to invest in innovation.
On 6 June, Comerio Ercole celebrated its 140 th anniversary at its headquarters in Busto Arsizio (Varese, Italy), reflecting on a long history of deep professional and social ties with the local community where the company was established and grew. Although not widely reported, the event, attended by more than 250 guests including state, regional and local representatives, customers, suppliers, and members of the press, not to mention over 250 employees, was a very lively and heartfelt celebration.
By Luca Mei
On June 6, Comerio Ercole celebrated not only 140 years in business, but also the inauguration of a new universal, Industry 5.0-enabled machining centre and the expansion of the technological research and development facilities at its headquarters in Busto Arsizio (Varese, Italy). The event reflected on the entrepreneurial and social history of a company with solid roots in the area where it was founded in 1885 by Ercole Comerio, then just 25, and where it still operates today not far from the company’s original headquarters.
The celebrations opened with the Italian national anthem sung by a mixed choir of students from the Crespi High School in Busto Arsizio directed by Monica Balabio. Guests included Attilio Fontana, President of the Lombardy Region, Salvatore Pasquarello, Prefect of Varese, Marco Magrini, President of the Province of Varese, Luigi Galdabini, President of Confindustria Varese, Emanuele Antonelli, Mayor
of Busto Arsizio, Cristina Borroni, Mayor of Castellanza, Illuminato Colombo, Father and Guardian of the Monastery of the Friars of Busto Arsizio, and Giancarlo Giorgetti, Italian Economy And Finance Minister.
During the institutional and corporate speeches, numerous episodes and anecdotes were shared, weaving a common thread through 140 years of manufacturing activity and community life deeply anchored in local tradition and guided by an always forward-looking and visionary spirit. These foundations have remained solid throughout the company’s history, allowing it to live though, and overcome, periods of industrial and social change, and cope with a constantly evolving economic scenario that has often been difficult to navigate, while all the time growing and gaining new market shares in Italy and especially abroad. Investments in innovation and human resources have always been cornerstones of Comerio Ercole, a specialist manufacturer of ma-
chines and systems for the processing of rubber, plastics and nonwovens. Today, Comerio Ercole is an enterprise with a 250-strong workforce that exports 94% of its production worldwide and supplies, among others, the world’s leading manufacturers of tires, conveyor belts and technical articles in rubber and plastic for various applications.
“It all began in 1885, the year in which Ercole Comerio, affectionately nicknamed “Ul Balösu” – a typical nickname of Busto Arsizio at the time – started his enterprise, the same year of his marriage to Teresa Marcora. Ever since then, a long family and industrial heritage has been consolidating over time, enriched year after year thanks to a virtuous combination of experience and innovation. The DNA of our company incorporates a profound respect for tradition while constantly looking to the future, in an evolutionary pro-
cess that never stops. Every day, in fact, we face difficult and stimulating challenges that push us to improve”, said Riccardo Comerio, President of the company and a member of the fourth generation of the family, now at the helm of the company, commenting on the history of Comerio Ercole, in a pleasant and interesting exchange of memories and jokes with Chiara Milani, the host of the event. Today the family business is in the hands of Riccardo, his brother Pino and his cousin Olga, supported by the fifth generation represented by Guglielmo, son of Pino, and Andrea, son of Riccardo, who are in turn already paving the way to the sixth generation, with Pietro, Nicolò and Davide, sons of Sara, sister of Guglielmo, confirming the orientation towards the future of Comerio Ercole. Besides them, there are as many generations of workers who have taken turns in the company - around 6,000 employees in total from 1885 to today.
The celebrations gave the company the opportunity to present the new Industry 5.0-enabled universal machining centre, aimed at optimising the production of key components for high-performance calenders with micrometric accuracy. In addition to this, the R&D technology centre has been expanded and now features two new experimental machines for calendering and mixing trials respectively.
The main laboratory, a true “mini-factory” within the factory, is equipped with a four-cylinder calendering line which can also be configured with three or five cylinders and has been enhanced with the addition of a high-precision longitudinal stretching unit to adjust the thickness of thin sheets. The system can be fed directly by an extruder, or via a cylinder mixer or an internal mixer. Another laboratory is equipped with a calendering line for the development of embossing and lamination processes for plastic films and tex-
tile nonwovens, allowing the selection of more than one hundred design patterns. The overall investment, amounting to over 2.5 million euros, also includes a 200-kW expansion of the photovoltaic battery set, which makes it possible to increase the company’s autonomy to over 500 kW by next year.
In addition to strengthening production capacity, Comerio Ercole also expanded its laboratory equipment with the addition of a new experimental machine. The company’s R&D laboratories are now an international benchmark in the rubber and plastics industry. The need for inno-
vative products and the growing competitiveness of the market are pushing the producers of plastic films and laminated items to research new compounds. The preliminary project is followed by the prototyping and industrialisation phases, which require laboratory-scale lines capable of testing their processability, as in the case of calendering.
The basic equipment includes an open mill that provides a first indication of the quality of the end product. Then, if the results are promising, a full-fledged industrial plant comes into play requiring large quantities of materials and re-
Riccardo Comerio, President of Comerio Ercole and member of the fourth generation at the helm of the family business, outlined the company history at the celebrations for the 140th anniversary. An engaging and exciting story based not only on entrepreneurial values, but also on family and social commitment.
sources, which makes the test stage expensive and risky. One possible solution is represented by laboratory lines that simulate, on a small scale, the functions of an industrial plant. These lines must guarantee flexibility, precision and reliable results, however they also involve high costs. For this reason, machinery manufacturers such as Comerio Ercole offer the possibility of carrying out tests on pilot plants. Comerio Ercole has two laboratory lines: the NT (dedicated to Giulio Natta) including laboratory instrumentation, a two-cylinder vertical calender and innovative systems such as Hydrogap and Hydronip, used for tests on nonwovens as well as on embossed and lami-
nated items; the GR (dedicated to Renato Lualdi) is a small-scale industrial calender for plastic films, equipped with an open mill, an extruder, a four-roll calender with an “inverted L” layout, cooling system, film winders and embossing stations; the latter has been recently retrofitted with a haul-off, an additional embossing unit and a scanner for the continuous monitoring of thickness.
The emphasis on tradition and the investments in the future are the pillars of the company duly described in the 272page volume entitled “Comerio Ercole ‘Ul Balösu’ 1885-2025” written by Riccar-
“Ensuring safety, transparency, and respect” is the title of the article that the Forbes magazine dedicated to Comerio Ercole as a successful example of Italian industrial excellence.
This prestigious feature celebrates not only a 140year history, but also an ongoing commitment to
responsible innovation, people-focused growth and generational continuity.
In the interview with President Riccardo Comerio, alongside Olga Comerio and Guglielmo Comerio, the company’s long-term vision clearly emerges: growing while keeping faithful to the values that have always defined Comerio Ercole. “We make decisions together and strive to build employee loyalty within the company”, said Riccardo Comerio. This statement perfectly captures the essence of Comerio Ercole‘s corporate culture: a collaborative environment where each individual contributes to a shared path leading to the future.
The article also highlights key moments
do Comerio to commemorate this anniversary.
The book traces the industrial history of the company, collecting historical episodes, curious anecdotes, personal stories and technological successes, testifying how the presence of the company in the local community has left, and continues to leave, not only a strong entrepreneurial imprint but also a markedly social influence. “The entrepreneurial example of Comerio Ercole is highly motivating, especially for young people, who today more than ever need concrete signals based on competence, passion and vision”, commented Luciano Landoni, economic journalist and author of the afterword.
in the history of Comerio Ercole, including an episode during World War II, when a moment of humanity amid the conflict left a lasting imprint on the company’s legacy. Even today, that memory continues to inspire how the company operates, putting people, community and respect for the surroundings at the centre. In this light, Comerio Ercole embraces the idea of being a “business for peace”: an enterprise that generates not only economic value but also social and human value, fostering relationships built on trust, collaboration, and mutual respect. A business model that looks to the future with responsibility and vision.
SCREEN PRINTING AND HOT STAMPING MACHINE
Icma San Giorgio: 1945-2025
From wood processing plants to those for plastic processing, compounding, and recycling: this represents the technological evolution of the Italian company based in San Giorgio su Legnano (Milan), whose constant hallmark has been innovation. At every stage and across all application sectors, this commitment to innovation has enabled the company to consistently establish itself as a key industry benchmark.
In 2025, Icma San Giorgio celebrates an important milestone: 80 years of activity dedicated to serving the manufacturing industry. This long journey of growth and innovation has strengthened the company’s position as a key player in extrusion and compounding technologies. Founded in 1945 by the Colombo family, Icma, headquartered in San Giorgio su Legnano (Milan, Italy), has evolved from manufacturing woodworking machines to becoming a recognised specialist in the design and construction of extrusion systems and co-rotating twin-screw extruders. This advanced technology now plays a crucial role in engineering plastics compounding, post-consumer plastics recycling, and new material processing.
Since the 1970s, Icma has pursued a path of continuous innovation, developing cutting-edge technologies such as the “Woodstock” process, used to produce wood-plastic composites, widely adopted in the automotive sector. In the following decades, this commitment to innovation led to a comprehen-
sive range of advanced twin-screw extruders, ensuring efficient mixing, material homogeneity and operational flexibility. These features make Icma’s systems the ideal solution for producing high-performance compounds used in automotive, electronics, construction, and consumer goods.
In addition to engineering plastics, Icma has anticipated the growing demand for circular economy solutions, developing advanced recycling lines capable of processing post-industrial and post-consumer plastics into high-quality compounds. Thanks to the high specific torque and modular screw design, Icma’s systems can handle highly contaminated materials, delivering recycled compounds with properties comparable to virgin plastics. This expertise helps customers reintroduce waste into new production cycles, supporting sustainability goals. A co-rotating twin-screw extruder.
Icma’s engineering expertise allows the company to design, build and deliver fully customised turnkey plants, tailored to the specific needs of each customer. Every line integrates the twin-screw extruder with gravimetric or volumetric feeding systems, advanced degassing units, and ancillaries’ down-
stream units if required like filtration systems, pumps, pelletizing units and in case of extrusion lines also calenders (designed and manufactured in ICMA) etc. Icma’s engineering team manages the entire project, from raw material analysis to final commissioning at the customer’s site.
To further support its customers, Icma established the Innovation Hub, a fully equipped industrial-scale laboratory for developing and testing new formulations and process configurations. At the Innovation Hub, customers can test and validate recipes under realistic conditions, optimising process parameters before the construction of the final industrial line. This early validation process significantly reduces operational risks and ensures maximum efficiency once full production begins. The Innovation Hub represents a strategic resource, combining Icma’s technical experience with its capacity to anticipate market challenges and drive innovation.
With 80 years of industrial experience, a strong commitment to innovation, and a focus on sustainable solutions, the company of San Giorgio su Legnano remains a trusted partner for companies seeking advanced technologies for compounding, plastics recycling, and biopolymers and new material processing. Icma continues to contribute to technical progress across multiple sectors while helping industries move towards a more circular and sustainable economy.
Detailed view of a co-rotating extrusion and compounding plant.
GEFIT stands out in the global market as the only player capable of supplying both high-performance moulds and tailor-made assembly machines, each expertly designed and constructed to meet the market’s rapidly evolving needs
Transforming rPET preform production
An rPET processing plant for preform production, developed by PET Solutions, incorporates advanced solutions designed to maximise performance, enhance energy efficiency, and ensure consistency in both process and final product quality. Special emphasis has been placed on minimising the environmental impact of the installation and production. Let us explore how.
PET Solutions has recently completed the installation of a state-of-the-art production line for a leading customer in the beverage sector, purpose-built for processing recycled PET (rPET) in the manufacture of preforms. Boasting an impressive output of approximately 6,000 kg/h, the plant incorporates advanced technologies designed to maximise performance, enhance energy efficiency, and ensure consistent material quality throughout the production cycle. This installation stands as a clear demonstration of the potential of sustainable manufacturing practices within a rapidly evolving market that increasingly prioritises environmentally responsible packaging solutions.
The first stage of the plant’s operation involves the handling and loading of raw materials into four external silos, supplied by Ergomec, a member of the Pegaso Industries group. These silos are fitted with advanced pneumatic conveying systems, which ensure the safe and efficient transfer of materials while upholding stringent contamination control standards. The system is engineered to automate the flow of materials, ensuring a continuous and consistent supply to the downstream feeders. This approach not only enhances the plant’s
operational efficiency but also significantly reduces the risks associated with manual handling, thereby lowering the potential for contamination and improving overall safety. The use of pneumatic conveying guarantees that materials are transferred in a controlled and hygienic manner – an essential requirement when processing recycled PET.
A key element of the system is the gravimetric dosing technology, which delivers dosing accuracy within ±0.1% for incoming materials. Capable of handling up to eight different components, the system supports throughput rates from 50 kg/h to 3,000 kg/h, ensuring that the exact material proportions required for preform production are consistently maintained. The dosing system features real-time monitoring and an adaptive recalibration function, ensuring consistent material quality throughout the production process. Powered by a Siemens S7 PLC, the system offers operators real-time control via an intuitive 7-inch touchscreen interface. This enables precise oversight and fine-tuning of material flow, contributing to improved product quality and minimising the risk of errors during production.
At the heart of the plant’s operations is the DRV technology –a continuous vacuum drying system specifically optimised for drying both rPET and virgin PET prior to injection moulding for preform production. Operating under reduced pressure, the DRV system enhances energy efficiency while also safeguarding the material against overheating and degradation.
Key advantages of the DRV system include:
- material protection: operating under low pressure, the system prevents thermal degradation and preserves material quality, avoiding common issues such as yellowing often associated with conventional drying technologies;
- energy efficiency: the DRV system boasts a significantly lower energy footprint compared to traditional systems; by eliminating the need for oil condensers, it delivers substantial energy savings;
- fast and uniform drying: utilising a four-hopper drying process, the system ensures consistent reduction of moisture content, optimising the material for subsequent processing; this uniform drying is essential for maintaining the quality and consistency of preforms;
- quick material changeover: changeover times are reduced by up to 65%, increasing overall plant efficiency and minimising downtime between production runs;
- minimal maintenance: the system is designed for low maintenance requirements, resulting in fewer operational interruptions and maximised uptime.
The entire plant has been designed with a strong emphasis on sustainability, aiming to reduce the environmental impact of production while enhancing operational efficiency. The integration of energy-efficient technologies – such as the DRV drying system, gravimetric dosing, and automated material flow management – plays a key role in minimising energy consumption and lowering operational costs. This energy-conscious approach aligns with the global movement towards sustainable manufacturing practices, which are becoming ever more critical in response to mounting environmental challenges.
The plant’s emphasis on optimising the use of recycled PET ensures that it plays a meaningful role in supporting the circular economy by reducing dependence on virgin materials. The incorporation of rPET not only advances sustainability objectives but also lowers the ecological footprint of packaging within the beverage industry – aligning with increasing regulatory requirements and market demand for environmentally responsible products.
A vital aspect of the plant’s success lies in its integration of advanced control technologies. Operations are managed by a Siemens S7 PLC, which orchestrates the various subsystems to ensure seamless coordination across the entire production line. This level of integration guarantees synchronisation of material handling, dosing, drying, and other key processes –minimising the risk of errors and maximising overall production efficiency.
The touchscreen interface offers operators real-time access to all critical process parameters, enabling swift adjustments
The system is engineered to automate the flow of materials, ensuring a continuous and consistent supply to the downstream feeders. This enhances the plant’s operational efficiency and reduces the risks associated with manual handling, thus lowering the potential for contamination and improving overall safety.
as needed. This immediate control allows for close monitoring and fine-tuning of operations, ensuring consistently high production quality and minimising downtime. Furthermore, the system’s data collection and diagnostic features support predictive maintenance, allowing potential issues to be identified and resolved before causing production interruptions.
PET Solutions’ predictive maintenance system is designed to minimise unplanned downtime and optimise production line performance. By utilising a network of advanced sensors, the system continuously gathers real-time data on the operating conditions of each machine and plant component. This allows for the early detection of anomalies and identification of potential faults before they arise.
Through predictive data analytics, maintenance can be scheduled proactively and efficiently, reducing the need for emergency repairs and extending equipment lifespan. This approach considerably lowers operating costs while enhancing system reliability and maintaining a consistent production flow.
Full supply chain visibility is fundamental to efficient production – and PET Solutions delivers this through an advanced end-to-end traceability system capable of monitoring every stage, from raw materials through to final delivery. This system provides real-time oversight of material flow and production progress, ensuring every operation is accurately recorded via digital data capture.
The outcome is a marked reduction in manual errors and improved inventory management. Additionally, this comprehensive traceability guarantees full compliance with quality standards and enhances transparency throughout the entire supply chain, effectively meeting growing customer demands for safety and sustainability.
The integration of automated material handling, precise dosing, energy-efficient drying, and advanced control systems ensures that the rPET preform production plant operates with exceptional efficiency and reliability. The plant consistently achieves high throughput while delivering preforms that meet rigorous industry quality standards.
The system is engineered to optimise the processing of recycled PET - a material known for its variability in quality – while maintaining stringent control over energy consumption and production costs. This delivers a cost-effective and environmentally sustainable solution that meets the beverage industry’s growing demand for eco-friendly packaging.
This state-of-the-art rPET preform production plant exemplifies PET Solutions’ leadership in sustainable manufacturing and innovative packaging technologies. By integrating cutting-edge systems such as gravimetric dosing, DRV vacuum drying, and automated material handling, the plant not only optimises production efficiency but also significantly reduces the environmental impact of PET manufacturing. With its emphasis on energy efficiency, sustainability, and advanced automation, this plant sets a benchmark for the future of rPET preform production. PET Solutions remains at the forefront of innovation and environmental responsibility, delivering solutions that not only boost operational performance but also drive progress towards a greener, more sustainable packaging industry.
Capable of handling up to eight different components, the system supports throughput rates from 50 kg/h to 3,000 kg/h, ensuring that the exact material proportions required for preform production are consistently maintained.
The integration of automated material handling, precise dosing, energy-efficient drying, and advanced control systems ensures that the rPET preform production plant operates with exceptional efficiency and reliability. The plant consistently achieves high throughput while delivering preforms that meet rigorous industry quality standards.
A benchmark in the plastics industry, Moretto has built its growth on continuous product innovation, unwavering attention to customer needs, and a strategic vision capable of anticipating and responding to market challenges.
Founded in 1980, Moretto leads the evolution of technology in the field of auxiliaries, introducing innovations that raise product quality standards and optimise energy savings in plants. A technological leadership that not only drives innovation, but also puts operators at the centre, developing automation that supports and enhances their daily work. Over the years, the company has become an international benchmark, with five production sites, nine sales branches and a widespread presence in more than 70 Countries.
“Anniversaries are a time for reflection, but they are also a springboard for facing future challenges with the same determination and passion that has characterised us for the past 45 years. We have built our history on the courage to never compromise, always pursuing the highest quality,” says Renato Moretto, the company’s founder and president.
Moretto’s growth has been constant, driven by a pioneering spirit that has enabled the company to interpret and anticipate the needs and trends of the industry. It has introduced continuous updates and new organisational and production models, enabling it to guarantee the uniqueness of the solutions it offers.
The mission of Moretto’s engineers is to pursue constant improvement, grounded in ingenuity and scientific rigour.
To deliver increasingly innovative products and to properly analyse processes and materials, the company invests over 6% of its
turnover in Research and Development and operates a state-ofthe-art laboratory equipped with unique and exclusive instruments. “To innovate means to go beyond the limit where others stop, to raise a challenge every day to improve oneself and one’s own work and to create value for our customers”, Renato Moretto adds.
Participation in the K show will not only be an opportunity to celebrate the company’s 45th anniversary, but also to showcase Moretto’s latest technologies, including the DGM Gravix 50 gravimetric batch blender, the X Comb 19 dryer, the Hyper Cut grinder, the manual manifold with wireless control, and OW6, the innovative server for centralised system management.
Two years after the launch of the DGM20, the DGM Gravix 50 extends the range of gravimetric batch blenders specifically designed for the micro-dosing of plastic materials. Thanks to SMD electronic control, the digital technology enhances the performance of the self-adjustment algorithms. In addition, the weighing system carries out high-speed sampling, ensuring that data are processed through self-learning functions.
A distinctive feature of the system is the double-eyelid device, with an exceptional reaction time of just 25 milliseconds, en-
suring highly accurate dosing. Rotopulse technology has been further developed for micro-dosing through a pulsed system, achieving precision down to a tenth of a gram in masterbatch dosing. The increased mixer capacity completes the configuration, delivering first-class performance. Advanced connectivity and compatibility with the Mowis supervisory system make the DGM Gravix blenders highly versatile and ideally suited to the demands of modern industry.
The X Comb range of mini dryers is also expanding with the new XD19 model, suitable for processing engineering polymers and production rates of up to 60 kg/h. Featuring a completely innovative design, the XD19 enhances the construction, technology and performance of the X Comb series. Key features remain the 100% Zeolite Honeycomb technology, with superior absorbent capacity, the exclusive OTX hopper, and Hyper Flow turbo compressors with variable flow, ensuring a consistent process and high energy efficiency – all within a footprint of just 0.56 sqm.
Moretto revolutionises the concept of granulation with Hyper Cut, a high-productivity grinder (up to 1,200 kg/h) ideal for processing waste parts, sprues and blown components, offering a level of versatility that surprises even the most demanding professionals in the injection moulding, extrusion, blow moulding and thermoforming sectors. The flexible rotor design allows the cutting elements to be configured to handle any type of waste part, ensuring high performance in all conditions, with unrivalled results in terms of productivity, regrind quality, reduced noise impact and total absence of dust. A perfect balance of power and precision.
Moretto’s plastic granule conveying solutions also incorporate a range of innovations. The TLC manual manifold enables wire-
less control, guiding the operator through the correct coupling of materials and machines, and providing immediate feedback on connection status. This distinctive feature is designed to eliminate the risk of human error, making the process safer, more precise and fully traceable. The touch-view control offers a simple and intuitive interface, further enhancing operator safety in managing the production process.
Maximum efficiency and self-calibration in conveying systems represent key requirements of the modern plastics processing industry. These are fully met by One Wire 6, the only intelligent system on the market that implements the exclusive Krono technology. Equipped with artificial intelligence, One Wire 6 does not require programming, as it is adaptive: it identifies the machine to be served, recognises and automatically applies the appropriate conveying parameters, maintaining maximum efficiency at all times. Furthermore, KruiseKontrol is integrated as standard, completing the system with a dynamic granule speed control function. A solution that identifies operating parameters and ensures gentle, controlled conveying. All Moretto systems can be connected to the MOWIS supervisory system – an outstanding tool for day-to-day operations, simplifying the management of complex systems and providing an immediate overview of plant status.
DGM Gravix 50 extends the range of gravimetric batch blenders designed for high-precision micro-dosing of plastic materials.
The highproductivity Hyper Cut granulator – capable of throughput rates of up to 1,200 kg per hour – is ideal for the grinding of production waste, sprues and blow-moulded components.
Four production cells for BMB at K 2025, where the Brescia-based manufacturer will showcase all the expertise gained over more than fifty years of activity, along with the solidity guaranteed by continuous ownership since its foundation.
At K 2025, BMB will take the stage backed by over half a century of experience in manufacturing injection moulding machines and the stability of a single, solid ownership that has guided the company since its foundation – an asset that translates into expertise and product quality. At the German trade fair, the Brescia-based manufacturer is once again focusing on uncompromising performance, quality and reliability, particularly in terms of productivity, energy efficiency and long-term durability. Four moulding cells will be on show at the BMB stand.
This cell, centred around the 550-tonne eKW55HP/5500+150WP
Hybrid machine, will be delivered directly to a Dutch customer after the trade show. It is therefore a genuine production cell designed to facilitate operator activity and ensure consistent performance over time. The injection unit can process post-consumer recycled (PCR) material at over 1000 mm/s (with a maximum of 1500 mm/s). The moulded product is a 6.6-litre (204 g) paint bucket made from PCR (not yet validated for food use), while the 8 g handle is produced using virgin PP to meet strength requirements.
During the show, the automation system can replace the PP handle with a metal one, bent and inserted automatically. The machine features two injectors in a piggyback configuration (the second fully electric), allowing the second material injection to be paused and resumed for the metal-handle batches. The Oerlikon hot runner system, developed through extensive R&D, reduces maintenance while ensuring consistent quality.
The HP series is BMB’s flagship for thin-wall packaging, thanks to its high-speed injection enabled by double servo-valves and accumulators, and the perfect parallelism of the KW clamping unit. Nearly 50% of BMB’s machines serve this sector, with 80% being HP models. Energy efficiency is achieved through an electric toggle system, torque-motor plasticisation and servo-pump hydraulic injection.
The iQ-Pump function shuts down the motor-pump group after charging the accumulators, significantly reducing standby consumption.
Another work cell features an eKW45HP/3450WP Hybrid pressthe very first model in BMB’s new series of machines specifically designed for the caps and closures sector. The key characteristics of this machine are robustness and speed, combined with a compact design for short opening strokes. It is built on a proven modular platform tailored specifically for cap and closure applications.
The injection unit is configured for rapid response times and precise melt mass control, ensuring product quality and repeatability. At the heart of the machine’s dynamic performance is an exclusive, ultra-light injection piston, designed for fast and accurate movement. During the injection phase, the entire structure-including the injection unit, carriage, motor, and flanges-remains stationary, with only the piston in motion. The hydraulically driven ejection unit ensures fast and forceful part ejection. The extruder motor features increased torque to optimise the plasticising of low MFI HDPE. The clamping unit has been completely redesigned, particularly the toggle sys-
tem, which adopts an innovative kinematic layout and minimised response times to enable rapid opening and closing with perfect parallelism.
One of the most critical requirements for a cap production machine is long-term durability. This machine has been engineered to deliver many years of reliable operation under very short cycle times-meeting the demanding standards of the caps and closures market without compromise.
The work cell is equipped with an in-line vision system, and inspected products are discharged into containers for packaging.
The third work cell, based on a high-performance eKW16Pi/700 Full Electric press featuring rapid injection speeds and fast opening and closing acceleration, delivers a combination of high productivity and low energy consumption-even under extreme moulding conditions such as those presented here, with a cycle time of just 1.95 seconds, including IML. The press is capable of producing at least 177,000 containers per day, requiring 44,300 opening and closing movements per day, running continuously 24/7 without downtime-offering exceptionally high productivity with the reduced energy consumption typical of an all-electric press.
The application, a 100 ml food container, is equipped with an innovative label that fully separates from the product during mechanical recycling at end of life, enabling the recovery of “A”-grade recycled material that is white (or natural) as originally produced. The side-entry automation system not only contributes to achieving the 1.95-second IML cycle, but also includes visual inspection of each part via three cameras and automatic stacking into cardboard boxes using a six-axis collaborative robot. The press is fitted with a 45 mm plasticising screw that generates a specific injection pressure of 2,000 bar, required to fill and compact the mould for producing a thinwalled item measuring just 0.36 mm. All axes are servo-driven, and the overlapping of movements helps to reduce cycle time and maintain the consistent part weight of 3.4 g.
The fourth work cell, operated by partner company Enelkon, is based on an eKW28Pi/1300 Hybrid press and supports a project developed in collaboration with Eramould, tailored to the actual production conditions specified by the end customer. The particularly thin wall of the 400 ml food container produced does not allow for filling at the speeds provided by an all-electric press. In this case, the 280-tonne hybrid press proves more productive-even in terms of energy savings— thanks to the iQ-Pump system, which reduces energy consumption by around 20% compared to the standard Hybrid version. This cell is also equipped with a vision system and automated carton packaging of IML-decorated parts using an integrated collaborative robot.
Work Cell No. 1 – Press: eKW55HP/5500+150WP
Hybrid; clamping force: 5,500 kN; Product: 6.67-litre bucket with handle; Number of container cavities: 2; Number of handle cavities: 2; Labelling: IML; Cycle time: approx. 6 seconds.
Work Cell No. 2 – Press: eKW45HP/3450WP
Hybrid; clamping force: 4,500 kN; Product: mineral water cap; Number of cavities: 96; Cycle time: approx. 3.2 seconds.
Work Cell No. 3 – Press: eKW16Pi/700 Full Electric; clamping force: 1,600 kN; Product: 100 ml food container; Number of cavities: 4; Cycle time: approx. 1.95 seconds.
IMG aims to provide turnkey solutions through a series of partnerships with both Italian and international companies. Among the latest developments for the Italian company are a growing focus on the pharmaceutical and medical sectors and the exploration of the Indian market through a new partnership in New Delhi. And following its participation at Plastpol in Poland, IMG next exhibits at the K trade fair in Düsseldorf.
According to IMG, recent customer demands reflect a growing focus on increased automation, turnkey solutions and post-sales service. As Export Manager Andrea Merlini explains, this trend concerns both domestic and international customers, who are looking to go beyond the moulding phase by integrating automation and anthropomorphic robots in order to reduce unloading times and shorten the overall production cycle.
Fully aware of this shift in demand, IMG is reorganising to meet new customer expectations. As Andrea Merlini notes, companies are increasingly seeking a turnkey solution, viewing IMG not merely as a supplier of presses, but as a comprehensive partner in moulding.
One of IMG’s most well-received solutions on the market is the integration of robotic cells and automation with its injection moulding presses. This approach optimises production by significantly reducing both time and costs, while assigning repetitive and physically demanding tasks to robots. As a result, human operators can focus on higher-value and more rewarding activities.
IMG primarily collaborates with Italian suppliers based in the
renowned “Rubber Valley”, the district in the Sebino area (between Bergamo and Brescia), known for its extensive expertise in rubber handling during both pre- and post-moulding stages. By expanding its production chain, IMG has broadened its horizons and diversified into new target industries beyond its traditional focus on the automotive sector, including aerospace, domestic appliances, and the medical and pharmaceutical industries. For the latter two sectors, IMG now manufactures presses specifically designed to meet stringent contamination-control standards and the requirements of cleanroom environments.
Another highly demanded service is after-sales support. IMG has developed “IMG Prime”, an edge PC system integrated into its presses, which enables the collection of operational data for performance analysis. The aim is to enhance efficiency and ensure process reliability. IMG Prime also enables real-time monitoring of the press’s condition and generates predictive reports to detect potential malfunctions before they occur. This provides a vital safeguard, allowing intervention before critical failures occur that could result in costly production downtime. Additionally, the recorded data enable retrospec-
tive analysis to trace the root cause of any issues by reviewing previous production cycles.
Alongside IMG Prime, there is also Wilson – a chatbot that functions as a virtual assistant, providing immediate support via AI technology. Wilson is particularly appreciated by customers in countries operating in different time zones from Italy.
“Today, after-sales service is just as crucial as the product itself – if not more so,” explains Andrea Merlini. “With IMG Prime, our aim is to develop a digital twin of our presses, enabling customers to achieve production processes that are as efficient and effective as possible.”
IMG is continuing its international expansion through a newly signed partnership with Prevision World, a New Delhi-based agency and a key player in the Indian market and the wider South Asian region, where IMG aims to strengthen its presence. To this end, IMG took part in the prestigious Joint Committee for Economic Cooperation and the Italy–India Business Forum, held in early June at the Unesco World Heritage Site of Santa Giulia in Brescia (Italy). Organised under the auspices of the Italian Ministry of Foreign Affairs and International Cooperation, the event was attended by Italy’s Foreign Minister, Antonio Tajani, and India’s Minister of Commerce and Industry, Piyush Goyal. The Indian rubber market is vast and highly attractive. In 2023, total trade between Italy and India reached 14.34 billion euros, with Italian exports rising by 7.6% compared to the previous year.
IMG is also exploring opportunities in the US market, although protectionist trade policies, such as tariffs, pose certain challenges. The company is experiencing positive results in Eastern Europe, having recently taken part in the Plastpol 2025 trade fair in Poland – a market that offers promising business prospects.
At the K trade fair in Düsseldorf, the company has a 70-square-metre exhibition space. Germany remains IMG’s second-largest market after Italy in terms of potential customers. At the event, IMG is showcasing a 400-tonne vertical injection moulding press, with daily demonstrations producing solid silicone gadgets. An anthropomorphic robot, supplied by an IMG partner based in Turin, then carefully removes the items from the mould and places them on a conveyor belt.
EXTRUSION TECHNOLOGIES
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Your trustworthy partner for Extrusion and Recycling custom-engineered solutions.
Gefit Moulds & Assembly
Engineering, know-how and strategic vision are the cornerstones that make the Moulds & Assembly division of Gefit a centre of excellence, capable of offering modular and scalable solutions, custom-designed for each specific application. It forms part of a company with over half a century of history, now operating on an international scale while maintaining strong Italian roots.
Founded in 1967, Gefit is now internationally recognized for its quality, technology, and innovation applied to the production of moulds for thermoplastic materials and high-speed assembly systems. Over the years, the company has built a solid reputation thanks to its ability to respond to the most complex processors demands, providing not only products but also integrated and customized solutions. The Moulds & Assembly division, based in Fubine Monferrato (Alessandria, Italy), is the technological heart of this approach: a center of excellence where engineering, knowhow, and strategic vision converge.
Gefit stands out in the global market as the only player capable of combining the design and construction of high-performance moulds with the development of tailor-made assembly machines, designed to meet the needs of rapidly evolving sectors such as pharmaceuticals, medical, food & beverage, cosmetics, and automotive.
This synergy between the two technological pillars of the company enables complete control of the production cycle, from the conception of the plastic component to its automated assembly. This integrated approach offers significant advantages in terms of time optimization, product quality, and operational reliability.
Gefit’s engineering team works closely with customers from the earliest stages of the project. The goal is to fully understand specific application needs and translate them into high-performing, reliable moulds that meet the highest quality standards. The range includes multi-cavity systems for food closures (from 32 to 128 cavities), flip-top and dispenser moulds for food and personal care, complex moulds for test tubes, pipettes, and other medical components.
In all these areas, Gefit leverages a production process committed to the highest quality standards, using advanced tools and simulators such as MoldFlow simulations, FEM analyses, and Ansys dynamic simulations, reducing error margins and developing time.
On the assembly side, the Moulds & Assembly division offers modular and scalable solutions, tailor-made for specific applications. Among the most advanced platforms is Gefdrive Plus, which combines the precision of indexing systems with the speed of continuous motion machines, achieving outputs of up to 50,000 parts/hour with consistent quality and high energy efficiency.
Highly valued in food packaging and medical sectors are also the Geflining liner machines, designed for inserting seals and liners of various shapes and sizes with high precision, including eco-friendly material solutions. Gefit’s continuous motion machines represent the top-tier in productivity, managing outputs above 70,000 parts/hour.
In a market where flexibility, efficiency, and quality control are essential, GEFIT offers its linear assembly machines as a concrete solution to modern automation needs. Based on a modular structure, these solutions allow for customized configurations, easily adaptable to various production requirements. The asynchronous linear transport system, enhanced with electric manipulators, AI-equipped vision systems, and with everything needed to complete complex assembly cycles efficiently is Gefit’s technological answer to face complex assembly processes for products made of several components.
Gefit has recently introduced a new generation of machines based on magnetic levitation technology. Thanks to the absence of mechanical contact between moving elements, these solutions offer significant benefits: silent operation, close to zero wear, minimal maintenance, and maximum hygiene –which is especially valuable in sterile environments such as pharmaceutical and medical production. Magnetic shuttles move frictionlessly across a trackless surface, enabling high-speed synchronized movements (up to 2 m/s), dynamically configurable to adapt to different production batches. This marks a true revolution, that redefines the concept itself of automatic machines.
At Gefit quality is a fundamental principle that guides every stage of the production process. Every steel component for moulds and assembly machines undergoes strict dimensional and quality controls. Using cutting-edge measurement instruments and certified processes, the company guarantees precision and reliability.
This commitment translates into solutions that meet the needs
of highly regulated sectors such as food, pharmaceutical, and medical, where compliance and traceability are essential. This dedication to quality enables GEFIT to deliver products that meet the highest standards, reinforcing its reputation as a reliable partner in the industrial world.
Gefit’s drive for innovation is strengthened through solid collaboration with universities and research institutions, as evidenced by numerous projects, including MIVIS, developed in synergy with the Politecnico di Torino.
This project aims to introduce vision-based manipulation systems powered by artificial intelligence, capable of making autonomous decisions during the assembly cycle, further improving operational efficiency and process quality.
With two plants in Italy and five production facilities worldwide, Gefit has built a global sales and service network capable of supporting customers wherever they are. The company’s added value lies not only in the quality of its products but also in its ability to build long-lasting relationships based on mutual trust.
A thermoplastic mould from Gefit’s range, which includes everything from multicavity moulds for food caps and closures, to moulds for flip-top lids and dispensers used in food and personal care products, and even highly complex moulds for test tubes, pipettes, and medical components.
The future runs on magnetic levitation: with no physical contact, machines operate more quietly and are subject to less wear.
Giurgola Stampi plans strategic developments
Looking to the future without neglecting the needs of the present: this is the spirit with which Giurgola Stampi approaches the coming months, as it prepares for the relocation to its new production site, scheduled for completion by the end of 2026.
The new Giurgola Stampi facility will not simply be larger, but fully designed to make workflows more efficient, production processes more sustainable and the working environment more harmonious.
This move is not a response to immediate necessity, but the result of a clear strategic vision: to build the company’s future on more solid and structured foundations, capable of supporting steady growth both in terms of production capacity and service quality.
A strategic evolution aimed at consolidating, improving, and expanding the company’s presence in both domestic and international markets, while providing increasingly accurate and timely responses to the demands of a constantly evolving industry.
The goal is clear: to raise the level of service even further, strengthen internal know-how, and continue to innovate with a strong sense of responsibility.
The new site will cover a total area of 4,500 sqm, with over 2,500 sqm dedicated exclusively to production. This will be complemented by offices designed for employee comfort and energy efficiency, a fully reorganised testing area, and a streamlined warehouse for more effective management of tools and materials.
The layout has been carefully planned to optimise workflows and promote seamless interconnection among departments. Every design decision aims to improve day-to-day operations, enhance collaboration, and increase control over every production stage.
From an energy standpoint, the new building will feature rooftop photovoltaic panels and next-generation technical systems, designed to reduce energy consumption and boost energy independence. This reflects Giurgola’s industrial vision, increasingly focused on minimising environmental impact.
One of the areas set to benefit the most from the new space is the measurement and quality control department, which already exists but is currently limited. The new headquarters will include a large metrology lab, equipped with advanced instruments and staffed by specialised technicians, ensuring a higher internal standard in quality assurance processes – aligned with the expectations of leading mouldmakers.
The transformation will not be purely architectural. Alongside the relocation, Giurgola Stampi has launched a comprehensive investment plan targeting various aspects of the company: ex-
panding the fleet of machine tools; introducing new technologies to enhance process efficiency; strengthening automation phases with a focus on control, speed, and traceability; reducing lead times; improving both perceived and actual customer service quality; reducing energy consumption and optimising resource use.
Among the first investments already confirmed are: a new high-precision laser engraving system, which will shorten processing times and enhance the detail and quality of customised features; a briquetting machine to compact metal chips, reducing waste volume and improving environmental sustainability. A green solution that supports the responsible handling of scrap, as part of the company’s broader commitment to environmental stewardship.
These tools are part of a broader production vision focused on total quality – where operational efficiency goes hand-in-hand with ecological awareness and accountability.
To further improve responsiveness to production demands, the new facility will include an automated vertical warehouse for raw materials. Fully integrated with the production area, the system will ensure immediate availability of the required materials and enable more streamlined, organised restocking. This solution will bring greater flexibility to production planning, enabling just-in-time operations and eliminating delays related to material supply.
The traditional warehouse will continue to support day-to-day logistics, but the new automatic system will be the true driver of responsiveness - designed to accelerate flows and add even more value to the client’s time.
Equally important is the company’s focus on employee well-being. The new facility will be surrounded by a large green
The new facility, already under development, is the tangible outcome of a strategic vision grounded in long-term planning and a strong commitment to innovation, sustainability, and people.
area, conceived as a space for relaxation, social interaction, and regeneration. A tangible expression of Giurgola Stampi’s belief that a quality working environment is a vital component of a successful business vision.
The interior spaces will be designed with great attention to acoustic and visual comfort, natural light, and ease of communication between departments. A positive, orderly, and functional work environment is not a luxury, but a key factor in productivity and individual growth.
The year 2027 will mark a pivotal point for the company – new spaces, new tools, new energy, but the same passion and attention to detail that have always characterised the daily work of those who build high-precision moulds for the most demanding packaging applications.
A year that will bring to life a modern entrepreneurial vision –where technology, sustainability and people merge into a coherent, robust project.
Giurgola Stampi will be exhibiting at the upcoming edition of K 2025, the most important international trade fair for the plastics sector.
The event will be a crucial opportunity to share this important milestone with clients, suppliers and partners from around the world.
The new facility, already in development, is far more than a simple logistical upgrade: it is the concrete realisation of a strategic path rooted in long-term thinking and care for innovation, sustainability, and people.
The new facility will be surrounded by a large green area, designed as a space for relaxation, social interaction, and regeneration – a tangible expression of Giurgola Stampi’s belief that a high-quality working environment is an essential element of a successful business vision.
HALL 3 • STAND 3B55
3/5-AXIS CNC MACHINING CENTERS
BEAM SAWS
THERMOFORMING MACHINES
WATERJET CUTTING SYSTEMS
From design to production, every machine is conceived and built entirely within IPM’s facility in Lugo di Romagna (Ravenna, Italy), a company that fully represents the values of Made in Italy and serves as a benchmark in the field of plastic pipe extrusion and processing machinery. A recent milestone in IPM’s journey of innovation, passion, and customer engagement was the “Stronger together” symposium, held at its headquarters and attended by around 130 Italian and international customers.
The world of manufacturing is evolving rapidly: change is not only inevitable but accelerating.
Precisely for this reason, the symposium Stronger Together, organised by IPM, sparked great interest among cus-
tomers seeking quality, technology, innovation, and customization – key elements for standing out in the market, staying competitive, and keeping up with the times.
Today, IPM’s machinery is installed in 124 countries across all five continents. Throughout the day, the area managers of IPM showcased the many new developments within the facility, giving customers the opportunity to see the machines in operation, ask questions, and interact with one another.
“We organized the symposium because we are convinced –especially after the Covid period – of the importance and necessity of returning to human contact,” the company owners: Argnani, Barabani and Geminiani explained, “and of the direct interaction between knowledge, experience, customer needs, and the know-how we have acquired over 38 years of continuous research and development in the field of extrusion machinery.”
Robot in action positioning wooden frames for the production of pipe pallets on an IPM line.
Among the main technological innovations presented: haul-offs with 12 tracks up to pipe diameter 1600 mm; different types of electric and non-electric saws; electric socketing machines for PVC and PP pipes; pipe bending machines, threading machines, and slotting machines; and most notably, an innovative system for the automation of the end of the extrusion lines for PVC pipes (both corrugated and smooth) up to diameter 800 mm, operating 24 hours a day.
This is an industry first, capable of replicating and replacing human labour in terms of precision, speed, and durability, solving problems related to unreliability and labour shortages, as well as relieving workers from repetitive, heavy, and potentially dangerous tasks. These problems are now widespread globally, which explains the high demand for these systems from customers around the world.
These are the driving reasons that led IPM - a leader in the sector - to invest in solving issues that are common to the entire sector. The Italian company is talking about complex systems and cutting-edge technologies that help optimise processes and increase operational efficiency. Consisting of sets of machines and robots, these systems, thanks to artificial intelligence, next-generation cameras and sensors, as well as increasingly powerful software, are now able to: recognise objects through computer vision; automatically classify them; produce, select, assemble, and package; perform inspections of each individual item; operate in increasingly large production areas. Furthermore, thanks to advanced technologies such as machine
learning and predictive analytics, companies can monitor and optimise every production phase, reducing costs and improving performance.
However, this does not mean that humans can be completely replaced. The ideal approach is to enhance synergies between robots and people, creating collaborative work environments where both can work together, leveraging their respective strengths.
“K 2025 is another great opportunity to present the results of our ongoing commitment and our pursuit of increasingly customized and technological solutions,” said the partners Argnani, Barabani, and Geminiani. “Our goal is to help our customers improve the quality of their products by focusing on automation and more precise and intelligent control of energy resources.
Change in the world of work is undeniable, even for the most sceptical: the future will be increasingly linked to robotics and artificial intelligence, essential tools for improving production processes.”
FV32/112HP corrugator
The fastest in its range, the Itib Machinery corrugator offers technical features that enable it to adapt to diverse and demanding requirements in the processing of PVC, PP, and PE pipes.
The FV32/112HP high-performance corrugator from Itib Machinery is the fastest model in its range, ideally suited for sectors focused on highspeed production of small-diameter corrugated pipes in PVC, PP, and PE. Its name encapsulates its key features: FV denotes the vacuum forming system, 32 refers to the maximum outer pipe diameter in millimetres, 112 indicates the number of mould pairs in the chain, and HP signifies high performance. The primary objective was to design a corrugator capable of fully utilising the potential of modern extruders and coiling systems, thereby shifting any production line bottlenecks well away from the corrugator itself.
The key feature of the FV32/112HP is its high production speed, with a maximum mechanical speed of 80 metres per minute –sufficient to meet the most demanding performance requirements for the manufacture of PVC, PP, and PE conduits. Operating a corrugated pipe at extremely high speeds requires a precise balance of several factors: the number and size of the moulds, cooling efficiency, coolant temperature and flow rate, and the ability to accommodate thermal expansion of the mould chain without necessitating any hazardous operator intervention during production. For this reason, the corrugator
features a completely redesigned system: each half of the mould chain is driven by separate gears, powered by a single brushless motor equipped with a gearbox and torque limiter to prevent damage to the moulds in the event of a jam. Additional central free-running gears, combined with independently controlled cooling and separate temperature settings for the right and left channels, effectively mitigate issues related to chain thermal expansion. Moreover, the optimised length of the forming channel – over 10% longer while maintaining the same overall chain length – together with four-sided mould cooling, are critical factors in achieving faster and more efficient production. These features ensure consistently high pipe quality by maintaining a stable and accurate shape throughout the forming process. The increased cross-section of the water-cooling channels further enhances the high cooling capacity of the FV32/112HP.
Openable inlet covers provide easy access to the closing channel in the event of a material jam, significantly reducing extrusion line downtime. The optimised mould path is evident in the smooth, impact-free operation of the moulds at any speed. Additionally, the design of the closing section enables a substantially shorter extrusion die, which reduces head pressure and allows the extruder to fully benefit from the machine’s high cooling capacity. All top covers - whether for the closing/opening or central channels – can be easily and independently removed,
following rapid drainage of the cooling circuit, which is activated directly from the touchscreen.
The pushing rack is machined into the rear face of each halfmould, allowing for easy removal and replacement at any point along the channels. A central pin on the front face ensures precise alignment of the two halves, thereby guaranteeing consistent pipe quality. The main table runs on high-precision linear roller guides and is mounted on a robust tubular steel frame, which ensures vibration-free operation while providing optimal access to all components of the drive system, water cooling, air, and lubrication circuits.
The new corrugator retains the same number of moulds and mould length as the classic F32/112 model. This latter choice facilitates easier pipe release in the outlet channel during vacuum forming, compared to solutions employing longer mould blocks. The mould channels themselves remain true to Itib Machinery’s engineering tradition: each section is robustly constructed from solid steel blocks, precisely milled and machined to form the characteristic “U” or “C” shaped channels and long, high-precision guide holes. Strict adherence to tight tolerances is ensured through the use of advanced 5-axis CNC machining – also employed in mould production – making it possible to guarantee safe and stable operation at speeds of up to 80 m/min. The HP version is available with the two most common pipe forming systems: blow forming and vacuum forming. Both are used in the production of corrugated electrical conduits for the building and construction sectors – the primary application for which the F32/112HP
has been developed. The classic blow forming system is used for PVC conduits, while vacuum forming is employed for PE/PP conduits and pre-wired variants, with a vacuum pump included in the standard supply. An optional additional cooling tank and puller can be integrated to further increase production speed by up to 25% while ensuring memory-free coiling of the pipe.
The FV32/112HP is fully Industry 4.0-ready, with the capability to interconnect with other systems and key areas of the manufacturing process. The new HMI display enables operators to interact directly with the FV32/112HP. With a single touch, users can start or stop the machine, manage ancillary devices and equipment, adjust key operating parameters, and interface with the PLC. The system logs all operational data and alarms and can be fully synchronised with the extruder and downstream equipment. This integration allows complete control of the entire production line from a single display panel, helping to prevent material jams. In such events, the system automatically actuates an air cylinder to retract the corrugator away from the extruder, halting both the extruder and the plastic flow.
Great attention has also been paid to safety and energy efficiency. Power consumption, temperatures, and a range of other parameters are continuously monitored by the on-board control systems. All components and accessories are selected from the most advanced technologies available, while consumption, temperature, and transmission torque are constantly supervised to ensure optimal performance and operational reliability.
The designation FV32 refers to the vacuum forming system and the maximum external pipe diameter, in millimetres, that can be produced.
In the development of the FV32/112HP corrugator, considerable attention has also been paid to even the smallest details – an approach that allows the machine to stand out within the extrusion line, almost as if it were a piece of industrial design.
Powering your process, inspiring your success
Homogenizing, wetting, coloring, heating, agglomerating, bonding, etc.
Outlet contoured and thus free of dead space
Integrated aspiration for perfect evacuation of dust / moisture
Size-dependent cooling system with targeted water routing in base & side wall
MIXACO
Dr. Herfeld GmbH & co. KG
Niederheide 2 - 58809 Neuenrade - Germania
Tel. +490239209644-0
info@mixaco.de
DE AMICIsrl
Via Pietro Calvi 19 - 20129 Milano - Italy
Sales Director Ing. Roberto Atesini Tel. 0039 334 250596 atesini@deamici.com - www.deamici.com
Multi-stage mixing tools for high friction & perfect homogeneity
Additional options such as ATEX version, weighing, injection, remote maintenance, etc.
Mixron solutions
Although the youngest company within Wamgroup, Mixron boasts a product range with a high technological profile and broad application scope. Its systems combine performance efficiency, material strength and durability, flexibility in customisation, and consistent mixing results.
Mixron, the youngest company within Wamgroup, designs and manufactures powder mixing systems, with a particular focus on PVC dry-blend, WPC, masterbatch, powder coatings, and Li-ion battery powder. Its foundation stems from within Wamgroup, an industrial group that has successfully operated in highly diversified sectors since 1968, offering high-level machinery, components, and engineered solutions. Mixron benefits from the extensive industrial know-how and experience of its parent company, which provided a fertile ground for the growth of a new and forward-looking industrial venture.
A key component in this successful development was the involvement, from the very beginning, of professionals with over ten years of experience in both mixing processes and the chemistry of plastic materials.
This combination of solid industrial legacy and specialized technical expertise has resulted in a comprehensive and highly reliable offering of mixing systems, capable of meeting the demanding needs of modern industrial environments while integrating a
number of technical innovations aimed at performance, energy efficiency, and operational practicality.
At the heart of Mixron’s range is mixron MDB, an integrated mixing system designed specifically for the production of PVC dryblend. This system consists of a high-speed mixer and a cooler, operated through a single control unit. The two machines can be combined in various configurations according to production needs, making the system suitable for both rigid and flexible PVC formulations. From the very beginning of the design phase, the goals went beyond simply achieving optimal mixing and repeatable process cycles. High importance was placed on energy efficiency, system durability, and user-friendliness. For instance, mixron MTP high-speed mixer features an innovative toothed belt transmission system, which ensures maximum efficiency in torque transmission, reduces bearing loads - thereby extending their lifespan - and allows for quick and safe access during maintenance. This results in fewer problems related to belt tension and significantly simplifies servicing operations. Working in perfect synergy with the turbomixer is the next generation mixron MCP cooler. To achieve top cooling efficiency, the design phase focused on optimizing flow paths in the cooling circuit by adjusting their lengths and maximizing the heat exchange surface. Mixron MCP is also equipped with a cooling circuit made entirely of stainless steel to preserve long-term performance.
Another key solution in Mixron’s portfolio is mixron MFC high-productivity container mixer, designed for batch processing of powders such as masterbatch, powder coatings, and plastic compounds. What makes this machine stand out is its dual-head configuration, with two independently operating mixing heads that can run simultaneously. This design introduces a new benchmark in productive efficiency and flexibility, allowing operators to work on completely different formulations in parallel. As a result, output is significantly increased, and downtime between recipe changes is drastically reduced. Moreover, the two mixing heads can be configured with different geometries, making them compatible with containers of various sizes. This means manufacturers can switch between different batch volumes without compromising space efficiency. In fact, mixron MFC system’s compact footprint remains comparable to that of a traditional single-head container mixer, despite the added productivity benefits of dual-head operation. The vertical movement and rotation of the heads offer unmatched cleaning advantages: the height-adjustable head allows operators to access all surfaces effortlessly, ensuring quick and easy cleaning. This is essential for production cycles requiring frequent recipe changes and strict batch separation to prevent contamination.
mance characteristics of their industrial counterparts. These lab mixers are ideal for R&D activities, formulation development, small-scale production, and sample batch processing. Thanks to their use of the same mixing tools and mechanical principles, they provide results fully aligned with larger production systems, enabling seamless scaling up from lab trials to full-scale production.
In conclusion, Mixron mixing systems represent the perfect balance between high-performance efficiency, robust construction, customization flexibility, and consistent mixing results. They are the optimal choice for manufacturers who demand not only reliable machines but also process stability and long-term continuity in their production cycles. Whether for large-scale industrial operations or for laboratory applications, Mixron offers a comprehensive range of solutions designed to meet the most stringent industry standards and expectations. Mixron’s commitment to becoming one of the leading names in mixing technology is also reflected in its presence at the most important trade fairs in the industry. The company exhibits its technologies at the upcoming K trade fair in Düsseldorf.
MFC allows you to double output without increasing the mixer’s footprint.
Flexibility and adaptability also guided the design of the container-locking system, which allows container loading from any direction, making the machine suitable for any production environment.
For mixron MFC too, the engineering team placed strong focus on materials, build logic, and maintenance efficiency. All components are housed within the main body of the machine – protected yet fully accessible.
Mixron’s offering also includes laboratory-scale systems with capacities up to 100 liters, which replicate the design and perfor-
effort.
Plas Mec 1967-2025
For over half a century, Plas Mec has been manufacturing mixing systems and equipment. With thousands of installations worldwide, the company is now firmly established and recognised as a leading supplier in this sector.
Asignificant milestone for Plas Mec, which celebrates its 58th anniversary while reaffirming its leading international position in the design and manufacture of mixing systems and equipment for plastic powders.
Plas Mec, a fully Italian-owned company established in 1967, specialises in the manufacture of equipment and accessories for the mixing of a wide range of plastic materials, including PVC, PE, PP, ABS, as well as technical and high-performance polymers such as TPE, PA, PC, PU, PET, PTFE, and others. In addition, Plas Mec pro-
vides solutions for the processing of resins for powder coatings, wood-plastic composites, masterbatches, additives, pigments, and thermoplastic rubbers. Over the years, Plas Mec has earned a solid reputation as a leading global supplier of mixing systems for plastic powders, with thousands of mixers and accessories installed worldwide.
A distinguishing feature of Plas Mec is its ability to tailor hightech solutions to the specific requirements of each customer. Renowned for manufacturing robust and long-lasting machinery that adheres to the highest production standards, Plas Mec underscores its commitment to quality by retaining a significant share of its production processes in-house. This approach allows for rigorous control over every detail of the machinery, ensuring reliability and precision in every component.
The combination of the high-speed mixer type TRM, featuring an optimised design, and the high-efficiency cooler type HEC provides an ideal solution for the technical mixing demands involved in the production of PVC or WPC dry blends, ensuring both high productivity and operational reliability. Combimix HC models are available in capacities ranging from 200/800 to
2500/8500 litres. Complementary accessories, tailored to specific production requirements and customer needs, further enhance system performance and versatility.
An excellent alternative to conventional turbomixers, the TRR Container Mixer is ideally suited for the preparation of masterbatches, pigments, engineering polymers, and powder coatings. Combining versatility with the capability to handle multiple formulations using a single machine, it can be configured in a High Power version for applications requiring intensive mixing and significant temperature increases. Ongoing refinements ensure enhanced performance, greater efficiency, and improved ease of operation.
All equipment can be designed and manufactured in compliance with Atex directives, in accordance with specific customer requirements.
Plas Mec’s production portfolio extends beyond mixing equipment to include a comprehensive range of accessories engineered to support every stage of the mixing process. These include:
- loading mechanisms designed to efficiently feed raw materials into the mixing system;
- conveyor systems that enable smooth and controlled transfer of materials throughout the production facility;
- weighing devices ensuring accurate dosing of ingredients;
- storage solutions engineered to preserve the integrity of powders both before and after mixing. Furthermore, Plas Mec delivers comprehensive automation
solutions to manage the entire mixing process, particularly within the PVC industry. This automation is integral to offering customers a turnkey solution that streamlines operations and enhances efficiency. By automating the mixing process, Plas Mec enables customers to consistently produce high-quality products while minimising the risk of human error.
As part of its turnkey system supply, Plas Mec provides full remote access to mixing plants, enabling complete real-time control of the process stages from anywhere in the world. Through remote diagnostics, Plas Mec specialists can promptly detect and resolve any production issues, delivering timely interventions that minimise operational disruptions.
In operation for over thirty years. Innovation and service go hand in hand. Tailor-made, adaptable solutions. Research and development focused on technologies and materials. Euroviti embodies all of this.
Founded in 1992 by the entrepreneurial vision of Giuseppe “Pino” Barrale, Euroviti has continuously evolved without ever abandoning its technical vocation, specialising in the production of screws, barrels, and complete sets for all major plastics processing technologies.
The year 2024 closed with results in line with the previous year – an achievement that was far from guaranteed, given the
slowdown in key markets such as automotive and, more broadly, the German industrial sector. The outlook for 2025 appears even more complex, shaped by an economic and geopolitical context marked by considerable uncertainty. Nonetheless, Euroviti’s ability to stay the course – working alongside both small manufacturers and numerous end-users – clearly demonstrates the company’s solidity and adaptability. Indeed, the diver-
sification of the markets it serves – from packaging to pipes and cables, as well as recycling – has enabled the company to absorb the negative impact of downturns in specific sectors, confirming a resilient and responsive development model.
For Euroviti, innovation is never separate from service. The company continues to invest in the immediate availability of spare parts, fast delivery times, and reliable technical support, both before and after sales.
A key milestone in its recent growth was the move to a new headquarters in Castrezzato, just a few kilometres from the original site. This decision made it possible to consolidate three previous locations into a single production facility, doubling the available space and significantly improving logistics, workflow organisation, and interdepartmental collaboration. Today, the entire group operates in a modern and functional environment, designed to respond more quickly and efficiently to market demands.
For over thirty years, Euroviti’s core business has been plasticising units –
screws, barrels, and twin barrels, including bimetallic versions – tailor-made and adaptable to all machine types and brands. This highly specialised production combines construction quality, technical precision, and the ability to manage complex processes, such as those required for recycled or heavily additive-laden materials. A significant share of the company’s research and development efforts is focused in this area, with a dedicated in-house technical team supported by external consultants engaged in designing new screws optimised for processing recycled plastics. The goal is twofold: to improve process efficiency and to reduce operating costs associated with the use of complex and often inconsistent materials.
The 2025 trade fair calendar has been particularly busy, with Euroviti present on several international stages: from Plastimagen in Mexico to PRSE in Amsterdam, Greenplast in Milan, Plastpol in Poland, and finally K in Düsseldorf – the most important global event in the industry.
For the K show, the company invested in a larger stand, signalling its commitment to enhancing its international visibility and highlighting its tangible dedication to sustainability. The trade fair is not merely a showcase, but a moment of technical and commercial exchange, during which plasticising sets specifically developed for recycled materials will be presented, alongside advanced solutions for wear and corrosion protection. Euroviti’s expertise in processing demanding polymers is now expressed in a flexible, reliable technical offering designed for maximum durability.
At Euroviti, innovation is always accompanied by service. That is why the company continues to invest in the immediate availability of spare parts in stock, short delivery times, and dependable technical support both before and after the sale. In a market where even minimal supply chain delays can have major repercussions, these strengths have become strategic assets.
Looking ahead, the company’s strategy remains clear: support customers in solving real problems. Whether it involves process optimisation, the introduction of new materials, or particularly challenging operating conditions, Euroviti positions itself as a technical partner, ready to turn every challenge into an opportunity.
A prime example of this approach is the growing adoption of bimetallic twin barrels, increasingly in demand in the extrusion sector – particularly in counter-rotating twin-screw systems –where abrasion, corrosion, and continuous production requirements call for high-level technical solutions. To meet these needs, Euroviti has initiated a strategic partnership with the Bernex Group, a global leader in the production of bimetallic barrels. Their technology is designed for applications involving abrasive additives – such as glass fibres or mineral fillers (calcium carbonate, titanium dioxide, talc) – or particularly aggressive chemicals.
This category includes technical polymers such as PVC, PBT, flame-retardant compounds, fluoropolymers (FEP, PVDF), and recycled or regrind materials, often characterised by high variability and impurity content. In such cases, conventional nitrided steel barrels are inadequate to ensure durability and process stability. Bimetallic alloys, by contrast, are engineered to withstand intense thermomechanical stress, significantly extending component life while ensuring dimensional precision and consistent productivity. These barrels must be matched with screws that offer excellent wear resistance. Euroviti produces screws with traditional welded coatings, PVD coatings, or HVOF technology, providing complete protection, including on the flanks and core of the screw. The combination of twin-screw technology and high-performance materials is a winning choice for
Plasticising units – screws, barrels, and twin barrels, including bimetallic versions – tailor-made and adaptable to any machine type and brand, are at the heart of Euroviti’s operations. This is a highly specialised production that combines quality, precision, and complex machining processes, such as those required by recycled or heavily additive-laden materials. A significant part of the company’s research and development efforts is dedicated to designing new screws optimised for recycled plastics, with the aim of improving process efficiency and reducing operational costs associated with the use of complex and often inconsistent materials.
those seeking efficiency and reliability under demanding operating conditions. Of course, this solution entails a higher initial investment and longer lead times. However, for operators working with difficult materials or in continuous production, choosing a bimetallic solution guarantees returns in terms of process stability, product quality, and reduced downtime.
Euroviti’s added value extends beyond manufacturing: the company supports customers from the analysis phase, assessing materials, geometries, operating conditions, and specific challenges. Tailor-made solutions are proposed, including special liners with carbide content for processing regenerated or hybrid materials, such as Wood Plastic Composites (WPCs), where the presence of natural fibres or wood flours makes the process particularly demanding in terms of abrasion and thermal management.
In this context, the bimetallic twin barrel is not merely a technical component – it is a strategic investment in efficiency, reliability, and production continuity.
A continuous commitment to research and development, which has always been the common thread of its operations, has enabled Omso to offer cutting-edge solutions for direct printing on primary packaging, with a strong focus on production efficiency and the aesthetic quality of decoration. Presenting the new machine unveiled at K 2025.
Abenchmark in the decoration of plastic, glass, and aluminium containers for over seventy years, Omso has made continuous technological development its core strength, enabling it to anticipate the needs of a market increasingly focused on flexible, reliable, and sustainable solutions. A product of this design philosophy, the new SB021.25 screen printing machine makes its world debut on the stage of K 2025.
One of the key innovations of the SB021.25 machine is its new loading and unloading system, which enables both operations to be carried out from a single station. This seemingly minor modification, however, delivers substantial benefits during machine setup: by freeing up a position on the working platform, it
now allows the configuration of the machine with three screen printing stations alongside a dedicated quality control station. Previously, the integration of vision systems for quality control often necessitated sacrificing one of the screen-printing stations, thereby restricting the capability for complex multi-colour decorations. However, with the new configuration, the machine’s full colour potential is preserved, while ensuring zero-defect production using the latest generation linear camera inspection technology.
The primary innovation introduced with the SB021.25 is the option to configure the machine with a fully integrated hot stamping station. Thanks to this new unit, it is now possible to enhance the decoration by applying gold, silver, or metallised foils directly in-line, utilising the well-established hot stamping technique.
The use of this technology offers numerous operational benefits. The hot application process is carried out in-line, without the need for additional steps or external processing, thereby reducing downtime and intermediate handling – ultimately increasing overall productivity. Aesthetically, the addition of metallised finishes enhances primary packaging, significantly improving the visual impact and perceived value of the final product, particularly in the cosmetics and luxury packaging sectors. Integrated process control ensures consistent quality throughout the entire production sequence, minimising defects linked to reworking or post-handling and resulting in a more stable and reliable manufacturing process. By removing the need for external processing, costs and risks associated with the handling of semi-finished goods are substantially reduced, streamlining logistics operations.
While introducing significant innovations, the SB021.25 retains all the core strengths that have contributed to the success of the SB021 series. Firstly, the machine utilises LED lamps for ink curing, ensuring significantly lower energy consumption compared to conventional mercury UV lamps. This is further complemented by the use of energy-efficient brushless motors, which optimise the machine’s overall energy performance –delivering benefits in terms of both operating costs and environmental sustainability.
In terms of printing precision, the SB021.25 retains the proven servo-driven motion system, ensuring exceptional accuracy in part handling and colour registration, even on complex or contoured geometries. The fully servo-controlled system not only guarantees high decorative quality but also ensures long-term repeatability and maximum flexibility during format changeovers.
The machine’s overall compact design, which results in a reduced footprint on the production floor, is complemented by a contained and competitive investment cost. This makes the
SB021.25 accessible even to medium-sized enterprises looking to integrate high value-added processes into their production lines.
In addition to its technical and production capabilities, the SB021.25 is engineered to comply with the requirements of the latest Industry 5.0 incentive programmes. In fact, the full digital integration of processes, optimised energy consumption, and the ability to continuously monitor production and quality parameters make this machine fully compliant with the sustainability, innovation, and digitalisation criteria set out in current industrial transition plans.
The use of the SB021.25 machine expands the aesthetic offering by enabling the addition of finishes that enhance primary packaging, increasing both the visual appeal and perceived value of the finished product, particularly in the cosmetics and luxury sectors.
In an era of global uncertainty, converters face mounting pressure to reduce costs while maintaining quality and throughput. Gneuss provides advanced filtration and extrusion equipment that can be seamlessly integrated into existing production lines, delivering significant efficiency gains that translate into measurable cost savings and enhanced competitiveness. With reliable and flexible systems specifically engineered to minimise downtime, Gneuss enables processors to unlock hidden potential within their current operations.
Gneuss’ flagship model among its screen-changers, the RSFgenius, ensures constant melt pressure even when processing recycled material, thanks to its integrated, fully automatic, high-efficiency self-cleaning system. This makes it ideal for a wide range of demanding applications. The filter elements can be cleaned automatically up to 400 times, and filtration elements as fine as 10 microns (1,200 mesh) can be employed. The RSFgenius 330L version to be exhibited at K 2025 is one of the largest and most widely sold models, featuring an active filtration area of 2,150 cm². It is designed for the recycling of LDPE/LLDPE film with a filtration fineness of 75 microns. Retrofitting a fully automatic RSFgenius system onto an existing extrusion line – for the production of pellets, sheet, fibres or pipes – enables the use of more heavily contaminated input materials and/or finer filtration elements, without interrupting the process or reducing output.
Three further Gneuss screen-changer ranges are represented at the K show: SFXmagnus, SFneos and KSF. The SFXmagnus is a process-constant system for a wide range of applications, the SFneos offers an extremely high level of process and pressure-stability, equivalent to that offered by the RSFgenius. This way, the company can cover a huge range of applications, where self-cleaning is not necessarily required. Whether fibre extrusion, cast film, blown film with its high pressures, sheet extrusion of all kinds and even PVC recycling. The KSF range of screen changers is process-constant and designed with extremely sensitive polymers in mind. It is mostly used in compounding where its uniquely customisable design for unbeatably fast material and grade changes is a major advantage. All three ranges of Gneuss screen changers have in common that they operate pressure and time-controlled, process-constant and that screen changes are made without disturbing the process.
The MRS extruder is based on conventional single screw technology but is equipped with a multiple screw section for devola-
tilization. It enables efficient and gentle decontamination of the polymer melt. The MRS extruder permits the processing of rPET directly into high quality end products such as packaging sheet, strapping tape or filaments without pre-drying by using a simple and rugged vacuum system. All this is achieved by means of its patented processing section, consisting in a drum containing multiple single satellite screws, driven by a ring gear and pinion transmission.
The satellite screws rotate in the opposite direction to the main screw. This disproportionately increases the surface exchange of the polymer melt. A large opening for venting, exposing the full length of the satellite screws, is under vacuum. This provides excellent and unrestricted access to the polymer melt, the surface of which is constantly replaced at a very high rate by the counter-rotation of the satellite screws in the multiple screw section. The surface area – and the surface area exchange rate – available for devolatilization are far greater than in other extrusion systems. As the thermal and mechanical stress on the polymer melt is minimized, reclaim processed on the MRS extruder has excellent optical and mechanical properties. In a single, simple extrusion step, harmful contaminants are thoroughly removed, assuring that the end product is safe for use in food contact applications.
Gneuss’ MRS extrusion technology is known as an alternative for the reprocessing of contaminated materials like PET, PS, PP or PE. In combination with Gneuss’ highly efficient Rotary Filtration Systems, optimized vacuum technology, an online viscometer VIS and Gneuss Measurement Technology, customizable recycling lines tailor-made for a specific material can be engineered. As an option, light-weight or fluffy materials can be fed into the extruder via a 3C Rotary Feeder. Omni recycling lines offer Several Letters of Non-Objection (LNOs) from a North American food safety authority, EFSA conformity and local approvals in Latin America confirming the decontamination efficiency of the technology.
As volatile contamination is removed very efficiently in the MRS extruder under vacuum and solid contamination is removed by fine filtration in the rotary filtration system, Omni recycling lines offer high quality and food compliant recycling in one simple, compact and sustainable extrusion step. Typical applications for Omni machines include the processing of PET reclaim into high quality end products. In addition, a wide range of input materials such as PS, PP, PE, or PLA can be recycled. The Omni series can also be used in the decontamination of post-consumer waste to produce direct food contact products and for odour reduction and degassing of PA, SAN or other polymers.
At the K show, Gneuss presents the core of an Omni Recycling Machine – a Multi Rotation System MRS 110 extruder. After the
show, the complete line – including, among other components, a water ring vacuum system and the fully automatic RSFgenius 90 melt filtration system – will be delivered to Cotnyl, a leading Argentinian manufacturer specializing in thermoformed plastic packaging. Designed to process 600 kg/h of undried and uncrystallized PET or 400 kg/h of PP, the system will produce high-quality thermoforming sheet for food packaging applications. The technology has already been approved for food contact by Argentina’s food safety authority Senasa. In addition to its compact design, which requires very little space and can therefore be easily integrated into existing premises, the Omni scores highly in terms of flexibility. The fully automated control of vacuum, extruder, dosing, degassing dwell time and filter exchange ensures a consistently high quality of the end product while allowing the use of lower cost input materials. With the tight and varying materials market, it is becoming increasingly important to have maximum flexibility in regard to the input material, especially in the case of varying and uncertain input qualities in the future. The compact design also results in very low energy consumption, significantly reducing the CO2 footprint of the recycling process.
Gneuss offers robust and adaptable sensor technology for pressure and temperature measurement in extrusion processes. Designed to meet the harshest industrial demands, Gneuss sensors withstand abrasion, corrosion, and extreme temperatures. Thanks to flexible in-house production, Gneuss delivers both standard and custom-made sensors with short lead times. The increasing demands placed on safety and quality make the continuous monitoring of measuring equipment essential. This is particularly true of pressure sensors with a safety function.
The reliable Gneuss CCS 1000 pressure sensor testing device is now available with a heated sensor holder, enabling testing under real operating conditions. Thanks to its modular design, the CCS1000 can also be retrofitted with a temperature-controlled pressure port. Additionally, the newly developed clamping device for the sensor holder reduces wear on the sealing surfaces, preventing leaks during testing. Gneuss sensors are future-proof thanks to digital IO-Link communication and optional identification using RFID chips.
Patented Rotary Filtration System RSFgenius 330. In the opening picture, Omni recycling machine featuring an RSFgenius 90 and vacuum system, showcased at K and subsequently delivered to Argentina for the production of rPET and PP sheets intended for foodcontact applications.
Erema on the way to a circular economy
Erema has two debutants at K 2025. The first is the coupling of a twin-screw extruder directly to the PCU: it results in the new TwinPro system for recycling low bulk density film at full throughput. The second is a new series of machines for producing agglomerates: it consists in the Agglorema system for preparing heavily contami nated plastic waste for chemical recycling.
By Luca Mei
At K 2025, under the motto “Edvanced Recycling”, Erema expands its portfolio of systems for plastics recycling first of all with the new TwinPro, which combines the advantages of a twin-screw extruder with the strengths of its Preconditioning Unit (PCU) to be used for specific recycling applications. “The TwinPro sees us bring a new product to market and couple our unique PCU featuring Counter Current technology directly to a twin-screw extruder for the first time,” said Markus Huber-Lindinger, Managing Director at Erema. “As a result, this system sets new standards for specific recycling tasks. During development, we focused especially on combining our strengths in material processing with the advantages of a twin-screw extruder.”
Producing high-quality recycled pellets using complex input materials such as multilayer film con-sist-
ing of PE-PA or PE-EVOH is a major challenge for the recycling process. This is where the new TwinPro comes in, with its key feature of highly efficient homogenisation.
The first stage of homogenisation takes place in the preconditioning unit (PCU), which shreds, heats, dries, compacts and buffers the input material. Optimised material preparation right at the start of the recycling process lays the foundation for consistently high-quality end products. Thanks to patented Counter Current technology, the extruder, which is directly coupled at a tangent to the PCU, is continuously filled with heated and pre-compacted material. Even with low bulk density material like film waste, the PCU is able to deliver full throughput. The PCU covers an exceptionally wide bandwidth of input materials, with bulk densities of 30 to 800 grams per litre reliably processed in a single work step, without the need for separate agglomeration, weighing or a stuffing unit. This is followed by intensive homogenisation in the twin-screw extruder, which is essential for multi-layer films so that the different polymer types are mixed in the best possible way. This produces recycled pellets with the improved mechanical properties needed for reuse in multi-layer films.
Originally developed for complex film waste, the TwinPro now opens up new capabilities for using twin-screw extruders in the recycling of 3D packaging. The trend towards thinner wall thickness for plastic packaging increases the demands on extrusion technology. One particular application is PP flakes that have been sorted and hot-washed from very thin-walled packaging
such as yoghurt tubs. This is also a challenging application due to very low bulk density and possible moisture fluc-tuations of the input material. However, the TwinPro can easily process this type of thin-walled packaging that often causes problems in the material feed on conventional twin-screw systems because of its low weight and high volume. What is more, the PCU reliably removes residual mois-ture from the washing process and also deodorises the material.
Agglorema technology also debuting at K 2025. It is particularly interesting for preparing feedstock materials for chemical recycling. This robust and energy-efficient system produces agglomerates with a high bulk density on a large scale from heavily contaminated post-consumer material.
Agglorema processes heavily contaminated waste streams with a low bulk density (from 30 kg/m3) and moisture contents of up to 12%. This is made possible by combining the Erema Preconditioning Unit (PCU) with patented Counter Current technology and a specially designed extruder screw. Even when the composition of the feed material varies greatly, for example in terms of polymer, geometry and moisture, this combination ensures
The campaign with a recurring effect
“For a more circular economy in the plastics industry, recycling has to be consistently integrated along the entire value chain. Edvanced Recycling shows how we are working together with our customers to sustainably increase the proportion of recycled plastics used in new products,” says Gerold Breuer, Head of Marketing at the Erema Group. The year-long campaign focuses on the full range of Erema solutions, from
stable process control. The material is homogenised, degassed, preheated, and continuously fed into a short extruder without upstream drying. “Conventional agglomeration systems quickly reach their limits if the feed material has a low bulk density or fluctuating parameters. This is not a problem for Agglorema, however, thanks to the advantages of the PCU and the robust design of the system,” says Klaus Lederer, Business Development Manager Chemical Recycling at Erema. He sees a particular advantage in the scalability of the system. It handles up to 2.3 tonnes per hour, with ample headroom to increase throughput. From the extruder, the partially melted material strand is fed directly through a melt pipe into the water-cooled melt mill. Here, it is formed into agglomerates with bulk densities of 280 to 380 kg/m³ and a defined particle size. Depending on the configuration, downstream drying can reduce the residual moisture up to less than one percent. The process layout is deliberately kept straightforward and robust. The system capitalises on the advantages of extrusion but significantly reduces process temperature and energy consumption. “Our specially designed extrusion technology only inputs as much energy as the material requires,” explains Klaus Lederer.
At K 2025, Erema expands its portfolio to include high-performance twinscrew extruder technology. With the new TwinPro, it combines the advantages of a twin-screw extruder with the proven strengths of its Pre-Conditioning Unit (PCU) to be used for specific recycling applications.
technologies proven in practice to innovative new products, with a first highlight at K 2025. “And yes, it really is spelt that way,” adds Gerold Breuer, “because the E stands for Erema. After all, advanced plastics recycling is inextricably linked to our name.”
In the field of plastic pipe manufacturing, innovation remains a key driver in meeting the evolving demands of diverse applications. A notable advancement is the production of PP multilayer pipes incorporating filler materials such as barium sulphate for sound insulation or calcium carbonate for sewage systems. For these application areas, Tecnomatic has developed a production line equipped with a co-rotating twin-screw extruder featuring dosing systems, co-extruders
for the outer layers, a custom-designed multilayer extrusion die-head, and a complete set of downstream equipment. At the core of this advanced production line is the co-rotating twin-screw extruder, renowned for its superior mixing and compounding capabilities. It ensures a homogeneous blend of PP and filler materials – crucial for producing pipes with consistent quality and enhanced performance. The extruder’s design enables the efficient incorporation of fillers such as barium sulphate, which improves acoustic insulation, and calcium carbonate, which enhances the rigidity and durability of sewage pipes.
One of the standout features of this production line is the integration of the direct compounding process. Unlike traditional methods that rely on pre-compounded materials, this approach incorporates compounding directly into the extrusion stage. This not only streamlines the production workflow but also delivers substantial economic advantages. By removing the need for pre-compounded materials, manufacturers can reduce material costs and enhance operational flexibility. The ability to adjust filler content and composition in real time enables rapid adaptation to market demands and specific project requirements.
Among the key economic advantages of direct compounding is, first and foremost, the elimination of pre-compounded materials, which are generally more expensive than purchasing polymers and fillers separately – resulting in a direct reduction in production costs. In addition, greater flexibility and customisation can be achieved, as formulations can be adapted – unlike pre-mixed materials – to meet the processor’s specific requirements or respond to fluctuations in raw material prices. Storage and logistics costs are also reduced, since there is no need to stock multiple types of compound. Operational efficiency is further enhanced, as the integration of compounding and extrusion reduces material handling and limits the risk of contamination or degradation. Moreover, the direct process can lower energy requirements related to material preparation, thus reducing energy costs. Last but not least, the use of advanced dosing systems ensures precise control over component usage, significantly reducing waste and scrap.
The adoption of advanced production lines for PP multilayer pipes featuring direct compounding marks a significant advancement in pipe manufacturing. For manufacturers aiming to maintain a competitive edge, investing in such innovative technology not only broadens their product capabilities but also enables them to meet diverse customer requirements with greater precision and reliability. The economic benefits of direct compounding – from lower material and inventory costs to enhanced operational efficiency – make it a compelling solution.
A detail of the production line developed by Tecnomatic for the manufacturing of PP pipes (inset shows a close-up).
In a context where digitalization is reshaping the manufacturing industry, machinery manufacturers are called upon to contribute to the redefinition of production paradigms, integrating mechanical expertise and digital intelligence to meet a constantly evolving market. Artificial intelligence and IoT are becoming central elements of a new vision focused on efficiency and real-time control. From this perspective Bausano has strategically reimagined the plastic extrusion process, anticipating the future needs of the industry.
The result is Bausano Sphera, set to make its world premiere at K 2025: an advanced digital ecosystem that integrates AI, IIoT, and next-generation digital services into a modular, scalable platform designed to guide companies toward a new dimension of efficiency, performance, and sustainability.
At the heart of the Sphera suite is Bausano Pharos, the innovative IoT application developed by Bausano to enable advanced plant management based on objective data collection. In a system where every parameter matters, every second generates value, and every data point becomes knowledge, Pharos provides process managers with a platform for real-time monitoring of key dynamic KPIs and the OEE index. Thanks to historical data analysis, predictive algorithms, and a multi-device interface, the platform significantly reduces machine downtime and offers personalized suggestions to continuously and efficiently optimize extruder performance.
The software suite also includes the application modules Bausano Ranger and Scout. The former is a next-generation virtual assistant that leverages conversational AI and machine learning algorithms to proactively guide users in optimal machine use, providing constant and precise technical support while ensuring adequate safety in accordance with upcoming cybersecurity regulations. A solution that acts as a digital copilot, facilitating continuous
training and onboarding of new personnel to increase operational autonomy. In parallel, Scout is the web platform dedicated to the management and procurement of original Bausano spare parts. These two tools, together with Pharos, form a centralized digital architecture that enhances productivity and efficiency throughout the entire machine lifecycle.
“With the launch of SPHERA, Bausano strengthens its position as a leading technology partner for the smart manufacturing evolution of the plastics sector. Today, excelling doesn’t just mean designing high-quality mechanical components but also integrating AI into production processes and offering specialized consultancy
in an Everything-as-a-Service logic. In this light, we are proud to take part in K on the eve of our company’s 80th anniversary with a renewed image that coherently and insightfully reflects the evolution of our corporate identity. This rebranding faithfully represents what Bausano is today: a solid company that combines technical expertise with a forward-looking approach to innovation, standing alongside ambitious clients to face the challenges of industrial automation together”, said Clemente Bausano, CEO of the company.
Pharos, Scout, and Ranger – the three software solutions that establish a centralised digital architecture to enhance productivity and efficiency of both the machine and the extrusion process.
An ESG journey that started a long time ago, from the first carbon footprint surveys carried out in 2022, and which today bears the first, important fruits. Meccanoplastica, a Florence-based company specializing in extrusion, stretching and injection blow molding machines manufacturing, takes stock of what has been done and the next steps in mid-2025.
The company first carried out a materiality analysis with its stakeholders. Then it sent a questionnaire to 36 selected suppliers for the preparation of a materiality analysis, which received significant support (over 70% of them responded).
It then turned to its employees with training sessions and the activation of a new welfare plan in collaboration with the Italian bank Intesa Sanpaolo. An internal team was also created to improve and monitor the social, environmental and governance aspects of the company, led by CSR Manager Alberto Mencherini. A new code of ethics was drawn up.
Finally, a Sustainability Plan was validated, which will lead the company to draft a Sustainability Report within the next two years.
On the product front, the Meccanoplastica range already has several Euromap 10+ certified machines, i.e. low energy impact. And in the near future, Meccanoplastica machines equipped with this certification will increasingly be available, given the solutions to reduce the energy consumption of the various systems. All these initiatives were preparatory to obtain, a year ago, a flattering rating (Bronze medal) from
the Ecovadis platform, an important first recognition for the commitment made, which is evidence of the correct direction.
On the front relating to initiatives in favor of the territory, the news of the one-year sponsorship agreement of the Easy Ride team, a cycling team from Lastra a Signa (Florence, Italy) specialized in mountain biking and enduro, is recent, and in the coming months it will also form a team to compete in road races. An important social initiative, a sign of great attention towards the territory where the company is located and from which the employees come.
At the moment the next steps are: confirming the Ecovadis certification, possibly with a higher rating that would further increase the company’s standing, and obtaining the ISO 140001, for which the first steps have been taken.
All of Meccanoplastica’s initiatives are part of a multi-year sustainability plan, developed with the consultancy of Ambiente and the Amaplast Environment & Sustainability department.
“Thanks to these initiatives, we are having concrete feedback from the market: we are perceiving that the choice to purchase a Meccanoplastica plant no longer derives only from its intrinsic quality and reliability; but also from the commitment and results that the Company is putting into the field of ESG criteria, as a tangible sign of projection into the future”, commented the CSR Manager Alberto Mencherini.
Plastiblow’s new electric blow moulding machine, the PB18ED-900, stands out for its high performance, precision, and compactness, without compromising the production process.
The PB18 is available in single- or double-carriage versions, with a clamping force of 180 kN and adjustable strokes ranging from 700 to 900 mm. Efficiency, accessibility, and ergonomic design have been carefully developed to effectively meet the needs of manufacturers of bottles, containers, and technical packaging across a wide range of industrial sectors. The flexibility offered by the option to configure the machine with a single or double carriage allows it to be precisely adapted to different production volumes and product complexities. The clamping force of 180 kN ensures excellent sealing even with multi-cavity moulds, guaranteeing repeatability and precision throughout the blow moulding cycles.
Particular attention has been paid to ergonomics and accessibility. The design combines aesthetics and functionality: all machine components are easily accessible, mould changes are quick and intuitive, and the working surfaces have been designed to facilitate daily interaction by the operator. Being fully electric, the elimination of hydraulics from the PB18 results in reduced energy consumption, a cleaner and quieter working environment. Precise electronic control allows for better regulation of process parameters, with faster and more consistent cycles, leading to higher productivity alongside simplified operation, without compromising the
quality of the finished product. Alongside the development of the PB18, the PB26 machine has undergone a redesign that combines ergonomics and efficiency with a refined aesthetic. The external structure, featuring clean lines and accessible surfaces, improves the visual appeal and, most importantly, the operator’s interaction. The human-machine interface has been redesigned to offer intuitive use, simplifying setup and routine maintenance operations. Additionally, the machine is equipped with central sliding doors and openable side panels, allowing for quick and safe format changes.
One of the most significant innovations of the new PB26 model is the motorised mould change system, which drastically reduces operator intervention. This is complemented by a magnetic rear plate for quick mould attachment and release, minimising downtime and enhancing safety. For major maintenance, the front structure opens like a book, providing extremely easy access to all internal components.
The new integrated upper platform allows safe and easy access to the top parts of the machine without the need for ladders or external structures. Furthermore, thanks to optimised dimensions, the PB26 now occupies less space while maintaining high production capacity.
With the new PB18 and the redesign of the PB26, Plastiblow strengthens its position as a leading supplier of electric blow moulding technology. At K 2025, the company will present the new PB26ED-900 version.
Tecno System, over 65 years of experience
In a sector such as plastics processing, increasingly driven by high performance and stringent regulations, processors operating in extrusion are required to ensure precision, efficiency, and material compliance – especially in the medical sector. In response to these demands, Tecno System – with over 65 years of experience in extrusion technology and the development of dedicated equipment – is able to provide solutions that combine innovative technology with high performance. The company specialises in turnkey solutions that maximise efficiency, safety, and sustainability, and is a well-established player in Italy with a strong focus on export markets.
Tecno System manufactures extrusion lines particularly for medical micro-tubes and spiral tubes with smooth interiors combining high-quality materials, advanced automation, customization, and regulatory compliance. Its lines are perfectly integrable into modern production environments and able to realise complex medical applications. Thanks to consolidated know-how and constant R&D efforts combined with the professionalism of high-skilled team, it offers intelligent and custom solutions. All its products are completely designed, manufactured and tested at the plant in Consandolo (Ferrara, Italy) controlling each stage and applying very stringent quality standards to ensure the full compliance of the product with European regulation.
Tecno System extrusion lines can satisfy different capacity requirements (from 5 to 350 kg/h) as well as a wide range of applications in the extrusion of pipes, medical tubes, technical profiles, profiles for building, thermal break with fiberglass
etc., made of a wide variety of thermoplastic materials such as PVC, PP, PC, HDPE, LDPE, PP, PMMA etc. The lines are also characterized by low energy consumption units and innovative solutions like new cutting units with radial hot blades. Moreover, particular attention is paid to PVC profiles, for which Tecno System has solid experience in manufacturing high quality extrusion dies and calibrators for window frames, roller shutters, panels, cable ducts, gutters, rainwater pipes etc. In recent years, one of the main businesses for the company is represented by the manufacturing of complete extrusion lines for medical tubes and pipes (single or multi-layer and radiopaco) used in the pharmaceutical and hospital industries. These lines are characterized by single-screw extruders with special screws specifically designed for medical-grade raw material, thus complying with strict laws on products and processes in the medical tubing sector. Lines can realize mono-lumen, multi-lumen (up to 18 lumens), monolayer and multi-layer (up to 5 layers) tubes. These latter can have an outer diameter from 0.4 to 14 mm and can be made from many thermoplastic material. Semi-finished products are widely used in a variety of biomedical sectors, including cardiovascular, epiduroscopy, neurology, gynecology, urology, and more.
Tecno System, with over 65 years of experience in extrusion lines for pipes and profiles made from various materials and serving a wide range of application sectors, has in recent years specialised in the construction of extrusion lines for medical tubing – a strictly regulated field – offering both mono- and multi-lumen, as well as single- and multi-layer configurations.
Solutions by Sytrama
At K 2025, Sytrama is showcasing three work cells featuring Cartesian and anthropomorphic robots, external peripherals, and systems for process control and quality standard verification. In each cell, the robot handles the removal of moulded parts and the management of sprues and production waste.
The first automation features a Sytrama S8-S robot paired with a Nissei FNX110 injection moulding machine for the production of an aesthetic component in PETG. In addition to handling the parts, the robot also performs sprue cutting at a dedicated station equipped with shears. The sprues is then dropped into a granulator, where they are ground and subsequently reintroduced into the feed system of the moulding machine.
The second automation also employs an S8-S robot, this time paired with a Negri Bossi Nova 5eT 110 injection moulding machine to produce a thin-walled part in PC. As in the previous case, the robot not only removes the part from the mould but also handles the recyclable sprues.
Finally, the third automation features the integration of a sixaxis anthropomorphic robot paired with a Negri Bossi Nova 5eT 180 injection moulding machine. Once removed from the mould, the flat PP lid is placed onto a floating transport system that enables direct weighing by monitoring variations in the magnetic field between the shuttle and the sliding surface. The part is then automatically transferred under a vision system for defect inspection. If the part passes the quality check, it moves on to a laser marking station where a QR code containing production information is applied. If the part fails the quality control, the robot transfers it to the granulator for recycling.
Another important feature developed by Sytrama for its robots is the recovery of braking energy from the axes, made possible through technologically advanced drives. This recovered energy is reused during the most powerintensive phases of the cycle,
helping to reduce overall energy consumption and optimising operating costs.
In line with its green approach, the company also offers an “energy saving” technology applied to compressed air consumption. This system automatically switches off the vacuum generators (Venturi) when the vacuum level reaches the upper threshold – adjustable via the control unit –sufficient to securely hold the part being handled. When the vacuum level drops below the minimum threshold required to retain the part, the system automatically reactivates the generator, but only for the time strictly necessary to restore the upper level. This control logic enables significant energy savings, particularly in applications with long cycles or frequent part handling.
Sytrama has equipped its robots with a remote support system using the Site Manager communication module. The key feature of this solution is the establishment of a direct connection between the robot and the company’s support service, allowing operators to carry out timely remote interventions when needed.
At K 2025, Gamma Meccanica presents its new Smart line alongside upgraded Tandem Smart solutions. The new Smart line is designed to deliver maximum performance in a compact format. Developed to simplify operation, it only requires the user to input the recipe and hourly throughput in kilograms – after which the system automatically manages all processing parameters, drastically reducing the margin of error. One of the line’s key strengths is its compact design: with equal productivity, it takes up less space and enables more efficient installations, even in areas with limited room. Furthermore, the optimised layout improves accessibility for maintenance, cutting downtime.
The Smart line introduces a compacting screw with integrated by-pass, allowing direct additive injection (e.g., for colour changes) in record time, with no risk of material backflow or contamination. The bearing assembly is independent of the shredder, allowing for quicker, easier disassembly without having to dismantle the entire unit. Tests carried out on the Smart 5 + DUO1750 configuration demonstrated excellent energy efficiency, with consumption ranging between 0.21 and 0.28 kWh/kg, depending on the material processed (e.g. postconsumer LDPE, PP nonwoven, or HDPE flakes with CaCO3). These values place the Smart line among the best in its class. Gamma Meccanica also presents a new advanced degassing system for its Tandem Smart lines. This patented solution features a retractable die-holder slide, allowing the die to be cleaned without disassembly or shutting down the
thermoregulation system–cutting downtime from 90 minutes to just 20. The new degassing chamber ensures a more uniform vacuum flow and simplified maintenance, while maintaining high efficiency in gas removal.
In parallel, the system is equipped with an advanced deodorisation module (also patented), which enables targeted gas treatment through the injection of additives (e.g. supercritical CO₂) to reduce odours and contaminants. Among the innovations on display is the new TTA (Taglio in Testa ad Anello) ring-face cutting system, which is compact, precise, and particularly quiet–reducing noise by 3–4 dB. It guarantees high-quality pellet production for a wide range of applications. Available in two models–TTA 10 and TTA 30, with hourly throughputs of up to 1,000 kg and 3,000 kg respectively–the system ensures: uniform cooling and consistent residence time for the pellets; stable flow during immersion; fast die changeover; simplified spare parts management. TTA is compatible with a wide variety of plastics, from LDPE to PP.
The new lines also feature a modern, cohesive aesthetic, consistent with the company’s integrated design philosophy. Functionality, efficiency, and visual harmony come together in a range of machines that not only perform well, but also stand out. At its K 2025 stand, Gamma Meccanica not only showcases new technological solutions but also presents a forward-looking vision of recycling – where efficiency, responsibility, and intelligence converge.
At K 2025, Gamma Meccanica presents its new Smart line alongside upgraded Tandem Smart solutions.
Under the motto “Pioneering Plastics – Performance. Perfected. For you.”, KraussMaffei showcases its capabilities at K 2025 as a comprehensive solution provider along the entire polymer processing value chain. The focus of injection molding technology, automation and additive manufacturing are on the latest technologies for maximum efficiency, top component quality, sustainability and consistent digitalization. The trade fair highlights include the new all-electric PX series with intuitive MC7 control. A highlight at the KraussMaffei stand is the world premiere of the all-electric PX injection molding machine series. The new generation impresses with outstanding energy efficiency, excellent shot weight consistency and short cycle times. The machines offer a wide range of applications and high overall equipment effectiveness (OEE). “The new PX machines from KraussMaffei are the most advanced injection molding machines on the market. Their attractive price-performance ratio and long service life make them a future-proof investment for our customers,” explained Jörg Stech, CEO of KraussMaffei Technologies. In addition to cost-effectiveness, the new series also focuses on sustainability: thanks to state-of-the-art drive technology with energy recovery, minimal media consumption and a resource-saving machine concept, the PX machines achieve top values in terms of energy efficiency, both in operation and in idle mode. With their compact design, they also
enable flexible production cells with integrated handling and conveyor technology – perfectly tailored to the requirements of modern production. At K 2025, KraussMaffei showcases the new all-electric PX series in combination with the new LRXplus linear robot. The LRXplus series offers a wide range of functions for flexible automation and is characterized by a high level of compatibility, both with KraussMaffei injection molding machines and with systems from other manufacturers as well as with various automation tasks. These machines are equipped with the new MC7 control generation: more power and more operating convenience. With the MC7, KraussMaffei presents a modern, webbased control platform. It impresses with its intuitive operation, powerful software and hardware architecture and the highest security standards. The MC7 architecture already includes the upcoming requirements of the Cyber Resilience Act (CRA). This means that the control system is even better protected against cyber-attacks and the distribution of malware. The CRA standard also makes it easier to connect machines to the network for digital data usage. Another feature of the new MC7 control system is the new, web-based visualization concept, which impresses with its intuitive user guidance, clear display and extended functionality. The new interface makes set-up, operation and maintenance easier and increases efficiency in day-today production.
The Eidos thermoforming machine (pictured), together with the Athena and Tracer machining centres, forms the CMS “exhibition line-up” at K 2025.
At the K trade fair in Düsseldorf, CMS Plastic Technology is presenting the Eidos thermoforming machine, the Athena 5-axis machining centre, and the Tracer 200X CNC machining centre. The Eidos vacuum thermoforming machine for sheet materials incorporates refined mechanical solutions to ensure extremely high performance, along with innovative software that enhances user experience by ensuring maximum ease of operation. Its key features include: CMS ThermoActive HMI software designed specifically for thermoforming: the timeline and unique dashboard make production supervision and process control immediate and easy to interpret; patented CMS ThermoProphet system for automatic heating power management based on thermal imaging; frame and counter-mold movement with 4 electrically coupled brushless motors (gantry); thermoformed part cooling
system with movable nozzles installed on the counter-mold structure; quick format change with a fully automatic window plate and clamping frame system; mold table with PC-controlled brushless movement and the option of saving speeds and dimensions in order to position the mold quickly and accurately.
The Athena 5-axis machining centre is designed for high-speed operations, ensuring outstanding productivity. With its innovative design and cutting-edge technologies, it represents the ideal solution for efficiency, productivity, and reliability. Its main features include: new servo-driven doors, operated via rack and pinion, offering more efficient and reliable access management; CMS Active interface, simplifying machine control through dedicated soft keys and a new automated “work cycle” management system; Smart4cut software, enabling
advanced management of machine dynamics; compact design, offering an excellent footprint-to-work-volume ratio; high configurability, with options for pendulum machining and the integration of extractable or rotary tables.
The Tracer 200X CNC machining centre for nesting plastic materials delivers high cutting quality, thanks to advanced toolpath management software functions. It stands out for: wide range of best-in-class heads and spindles, catering to all machining needs, with power up to 15 kW and speeds up to 40,000 rpm; hybrid configuration, offering a broad array of blade/knife cutting devices; footprint optimisation, through the “pro-speed” and “pro-space” design solutions; worktable equipped with X-Vacuum dynamic vacuum management system, for efficient and flexible material holding.
For the first time ever, Colines shows a state of the art blown film line live at K 2025. It is a 9-layer PolyBlown (2,600 mm), for the production of high-performance barrier film with high-clarity EVOH, perfectly suitable for lamination with cast MDO-PE and realize fully recyclable mono-material stand-up pouches.
The key features of the line and the film it produces include an output capacity of up to 800 kg/h, a net width of 2,500 mm, thicknesses ranging from 20 to 200 microns, compatibility with both symmetrical and asymmetrical barrier structures, single or double barrier configurations, the possibility of nonbarrier applications, and exceptionally low energy consumption. Furthermore,
the line is equipped with advanced features such as a new-generation, intuitive, and user-friendly graphical interface, brushless motors for optimal film tension and winding speed control, and ultra-tight thickness tolerances to ensure premium extrudate quality. With this world premiere, Colines aims to showcase the technological level it has achieved in the field of blown film extrusion, while reaffirming its commitment to developing efficient, sustainable solutions geared towards the future of flexible packaging.
the
Two brands, one single manufacturing philosophy
At K 2025, Baruffaldi Plastic Technology showcases its profile cutting unit line in operation, developed with particular focus on precision, efficiency, and durability. To this end, the company works closely with processors to develop customised solutions tailored to specific production requirements. Each system is designed to be robust, reliable, and ready for Industry 4.0 integration, featuring remote diagnostics, predictive maintenance, and continuous
performance monitoring. Reduced machine downtime means increased productivity. In addition, the company continually invests in new technologies to develop solutions aimed at optimising energy consumption, minimising waste, and creating more sustainable production systems.
Baruffaldi Plastic Technology operates through two specialised product lines. Under the Baruffaldi brand, the company offers solutions for the extrusion and post-processing of
plastic profiles, such as high-speed cutting units, punching machines, and inline and offline automation systems. Under the Primac brand, the company provides specialised solutions for the processing and beading of plastic pipes, designed to ensure high levels of reliability, flexibility, and automation. Primac technologies are particularly used in the manufacture of drainage pipes, thanks to a wide range of technological solutions and the ability to adapt to special applications.
Tecnova’s new plastics regeneration system, the E200, has been specifically developed to meet the requirements of a Spanish client for processing postconsumer HDPE, primarily from bottles used for personal and household hygiene products.
In this particular case, the process begins with pre-sorting and washing of the incoming post-consumer material in three connected tanks to ensure the removal of all external contaminants. This step is combined
with optical sorting based on colour, to obtain a final product that is as white as possible, in line with the required quality standards.
A key feature of this process is the control and maintenance of the melt flow index of the recycled material within extremely tight tolerances – around ±0.1% of the input value. The system produces a milky white granulate free from impurities, a result also supported by a filtration system below 150 microns, with an optional reduction to 120 microns.
The E200 plant ensures a minimum hourly output of 1,500 kg. The system is capable of operating continuously 24/7, an especially valuable feature for components such as the filter, which require several hours to reach operating temperature. Another innovative aspect of the plant lies in its completely
redesigned aesthetics. New guards and coverings give the line a more modern look. Great attention has been paid to both form and volume: a refined design communicates cleanliness, order, and efficiency. This newly styled, fully enclosed machine marks a milestone as the first in a new generation of Tecnova systems. The design also reflects the RAL colours of the company’s recently introduced logo.
The E200 also boasts an impressive level of energy efficiency. Consumption has been kept below 0.23 kW/kg of material produced, thanks to the screw profile of the extruder and the insulation of the guards and cylinder.
The E200 system is equipped with an intuitive and user-friendly PDC control panel, which guarantees a high level of automation – at least 90% – minimising operator intervention to supervisory tasks only.
New order for Amut in Asia Pacific
A lack of recycling infrastructure and a fragmented recycling ecosystem have resulted in poor plastic waste recycling, particularly in emerging markets in the Asia-Pacific region.
Governments in this area are increasingly turning to legislation to improve waste management, collection and sorting, and to promote plastic circularity. Regulation is set to accelerate changes aimed at minimising the environmental impact of plastic. Robust recycling and reuse are necessary to reduce the carbon footprint.
This is evident in companies investing in the future of recycling, manufacturing and sustainable innovation. As regulations tighten and demand from consumers for sustainable products rises, companies are investing in advanced recycling technology. Thanks to cuttingedge machinery, real progress is being made in creating a true circular economy. Solutions in sorting and recycling make it possible to turn post-consumer plastic into high-quality raw material time and time again. This reduces reliance on virgin plastic materials, cuts waste and
paves the way for a more sustainable manufacturing future.
Amut is playing a prominent role in the move towards sustainability in SouthEast Asia, helping the beverage industry implement circular solutions. NS Sustainable Solutions, which is working closely with Philippine Spring Water Resources on its sustainability goals, has awarded the Italian manufacturer a bottle-to-bottle project. The plant will include hot washing and sorting of rPET flakes for use in producing preforms and bottles containing up to 100% rPET. The
line is to be installed close to Cebu City in the Philippines and is scheduled to begin operating in early 2026. It will produce around 16,000 tonnes per year of foodgrade rPET.
Thanks to its extensive experience, state-of-the-art technology and proven expertise, Amut is widely recognised as a leading provider of recycling solutions. Having provided many highperformance recycling lines in Thailand and Australia, the company is also strengthening its presence in the AsiaPacific region.
At K 2025, Sorema – a division of Previero – presents its latest developments in the mechanical and chemical recycling of post-industrial and post-consumer plastics. Some of these innovations were developed using the company’s pilot washing plant installed in Alzate Brianza (Como), which is equipped with the de-inking technology for processing flexible and rigid packaging.
These types of plants can process heavily printed LDPE films to produce high-quality recycled raw materials for re-extruding packaging films containing a high percentage of recycled material. The system offers flexible production capacity and cost-effective chemical
formulations, which are essential given the variety of formulations in the ink industry. The de-inking process involves hot washing using batch reactors and a water filtration system. The control system reduces water and chemical consumption while ensuring precise control of treatment times, material friction, and chemical concentration. Sorema’s ongoing innovation efforts aim to support food packaging manufacturers in reducing the environmental impact of their products through circular economy principles.
At K 2025, Sorema showcases its latest developments in mechanical and chemical recycling.
Profile Dies in its thirty-fifth year of activity
Profile Dies is a company that has been in business for 35 years. It started out by constructing auxiliary extrusion equipment and has since specialised in producing complete lines dedicated to specific applications for processors. These include lines for the extrusion of
drip irrigation pipes, furniture edgings, honeycomb sheets, profiles and flat sheets.
The company has always specialised in implementing solutions to satisfy an increasingly demanding market, focusing on increasing productivity and quality research in the context of growing automation and energy savings with the advent of Industry 4.0 and 5.0.
Among Profile Dies’ most recent achievements is a production line for agricultural drip irrigation tubing equipped with a continuous labyrinth. It can produce 150-micron-thick tubing at a speed of approximately 250 metres per second. Thanks to these features, an extruded product with an optimal price/quality ratio can be obtained, particularly where an irrigation pitch of up to 10 cm is required.
The manufacturer’s latest development is a line of optical-quality transparent sheets. These sheets have a width of 2,100 mm, a thickness of up to 10 mm, and an output of between 800 and 1,000 kg per hour, depending on the type of material processed. The line comprises a 150 mm diameter extruder, an automatic screen changer, a melt pump, a horizontal calender, an inline cutting unit, and an automatic stacking system.
You are welcome at our booth 16F21 for 140° Anniversary Celebrations
BFM in Düsseldorf
K 2025 takes place in the year of BFM’s 50th anniversary. The company, based in Solbiate Olona (Varese), specialises in the construction of flexographic printing machines, take-off units and winders for blown film extrusion lines. BFM celebrates this milestone during the Düsseldorf exhibition, where it showcases its new Sirio SG inline stack flexographic printing machine, a 6-colour, 1,600 mm wide unit. This versatile solution can be installed in line with blown film extruders or offline with unwinder and rewinder, while maintaining the same printing unit frame. Among the key features of the machine is the seamless communication with extrusion and/or bag-making machines, made possible by the Bosch Rexroth Motion system and BFM’s integrated control systems, such as material anomaly detection and “mobile” automatic presetting. The Sirio SG Inline also ensures faster job changeovers and features a printing set-point already tested on the S-Plus models, solutions designed to reduce production waste. The machine is also available in extra-large versions with widths of 2,600 and 2,800 mm and print repeat lengths up to 1,200 mm.
The use of brushless motors with CtrlX automation platform, which moves the colour group composed of counter-roller, cliché and anilox, ensures compact design and high printing accuracy. Constant positional synchronisation between the different printing elements is guaranteed by the IndraDrive digital series, enabling accurate register control both at high speeds and during acceleration and deceleration. Initial register setting is quick and can also be carried out with the machine stopped, significantly reducing energy and material waste. Machine flexibility is further enhanced by the adoption of a fully electronic positioning system: each colour group can be moved longitudinally and independently thanks to IndraDrive servo axes and MS2N motors equipped with multi-turn absolute encoders. These solutions result in a more accurate set-point, storable recipe management, and shorter reconfiguration times.
At the German trade fair, the company also presents additional systems from its portfolio, including printing lines for industrial bags with gusseting and embossing units, FFS lines, 6- and 8-colour gearless central drum flexographic machines, roll-to-roll stack-type machines, and winders for blown film.
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RadiciGroup High Performance Polymers
Throughout the years, RadiciGroup High Performance Polymers has consolidated its leading role in the polyamides and engineering polymers sector for applications in numerous industries: automotive, electrical and electronics, water management and consumer goods. With production sites in Europe, China, India, the USA, Mexico and Brazil and a global network of sales, marketing, R&D and technical assistance offices, RadiciGroup can respond to market needs worldwide with innovative materials, advanced technological solutions and continuous strategic investments.
Automotive is a sector of great interest, as the transition to electric vehicles is imposing new demands, particularly for batteries, thermal management and high voltage electrical systems. RadiciGroup offers polyamides, PBTs
and polyphthalamides with specific properties, among which thermal stability and hydrolysis resistance. Moreover, the Group has developed materials for lightweighting components and improving electromagnetic interference shielding, as well as orange colour materials that remain stable after prolonged thermal ageing at temperatures of up to 130°C.
In the electrical and electronics sector, RadiciGroup is introducing high-performance engineering polymers with characteristics, such as high fluidity and low mould deposit, to facilitate component miniaturization. The Group’s new-generation solutions, namely Radiflam A RVXXX HFG1 and Radiflam S RVXXX HFG1, guarantee a GWIT of ≥775°C and comply with the IEC 60335-1 standard for household appliances.
The photovoltaic sector is growing rapidly, with demand for polymer materials targeted at connectors that comply with severe technical requirements, including impact resistance at low temperatures. Red phosphorus-based Radiflam A RV250 AF2 and Radiflam A RV250Z AF meet these needs.
For the water management sector, RadiciGroup produces PA66, PA612 and PPA polyamides approved for contact with potable water according to international standards. The Group also offers solutions for the construction sector, where a recent application successfully combined innovation and sustainability: Renycle, a recycled polyamide, was used for the extrusion of insulating profiles for doors and windows.
RadiciGroup is well known not only for its materials, but also its services. The feather in the Group’s cap is its Engineering Service, which can carry out process simulations and advanced structural analyses of customer designs. These tools can also be of great help for metal replacement projects.
Sustainability is a strategic pillar: RadiciGroup boasts 40 years’ experience in mechanical recycling and can provide certified LCA analyses. The Renycle and Bionside brands are evidence of the Group’s commitment to biobased and recycled solutions, which contribute to reducing environmental impact and ensure high technical performance.
Electrical-electronics, automotive, and connectors for photovoltaic panels: these are three of the main application sectors in which RadiciGroup High Performance Polymers has established a leading position over time through its expertise in polyamides and engineering polymers.
Founded in 1984, AIPE (Italian Expanded Polystyrene Association) promotes and protects the image of EPS, encouraging its use and recycling in line with the principles of the circular economy. The association includes producers of raw material – expanded polystyrene – among which are leading European chemical companies, as well as EPS converters involved in the production of insulation boards and technical products for construction and packaging. These are joined by recyclers, companies specialising in material recovery.
By Giampiero Zazzaro
To delve deeper into AIPE’s activities, outline future prospects for the sector, and take stock of the current market situation, we interviewed the newly appointed President, Giuseppe Rinaldi, about the association’s main objectives and key environmental issues, such as marine pollution, which is often the subject of misinformation. The interview offered an opportunity to clarify – with the support of objective data – the real impact of EPS, and to challenge misconceptions that risk undermining both its public perception and the effectiveness of its applications.
Let’s begin with the obvious question: what legacy are you inheriting from your predecessor Alessandro Augello as President of AIPE?
“I take on the role of President with great honour and a strong sense of responsibility towards all Members and Board Members for the trust they have placed in me. I inherit an important legacy. Alessandro Augello led AIPE through a complex period, succeeding in strengthening its technical, industrial and institutional role both nationally and at European level – notably
within EUMEPS – and consolidating EPS as a strategic material for both construction and packaging.
Having supported him over recent years as Vice President for the construction sector, I had the opportunity to appreciate his vision, determination, and ability to lead the association even through critical situations. His pragmatic and constructive approach, along with his constant engagement with the value chain, stakeholders, institutions and the academic world, laid the foundation for further growth – growth we are now keen to accelerate, building on continuity and shared goals”.
What is your programme as AIPE President, and what are your main priorities?
“During my mandate, I intend to implement a programme based on key strategic directions, with a clear aim: to continue strengthening AIPE’s role as the leading association for expanded polystyrene in Italy – a unique and irreplaceable material across many applications, known for its outstanding technical performance, efficiency, sustainability and competitiveness.
We aim to further expand our membership base, which already represents the vast majority of the market, by involving new players from across the value chain and highlighting the many activities the association carries out daily in support of the sector.
Top priorities include: expanding the organisational structure; intensifying advocacy through a constant and qualified presence at institutional level; and actively engaging in the major transitions – environmental, energy, and regulatory – being shaped by instruments such as the PPWR, the Minimum Environmental Criteria (CAM), and the Energy Performance of Buildings Directive (‘Green Homes Directive’).
A central element of our work will be to promote a data-driven culture – scientific evidence as a critical tool to combat misinformation and bias about EPS, and to provide lawmakers with sound, fact-based input to inform sustainable and sensible decisions.
Scientific evidence must become the core of our mission. We must speak with authority on performance, environmental and economic data, drawing from existing rigorous studies and reputable sources. We already have a strong base of data built up over 40 years of association activity, but we also need to encourage and support new studies and research that highlight the excellence of EPS and our sector.
In parallel, we are developing a proprietary platform to analyse our industry and present sustainability data on EPS and our high-performing sector. A technical committee will soon be established to work with a team of experts on developing the platform.
We also want to promote EPS in areas where it currently has limited market penetration, by showcasing international case studies and identifying new application opportunities. Finally, it will be crucial to invest in strengthening our internal structure: assessing the need for new resources, attracting young
talent, and consolidating existing expertise to ensure it becomes increasingly qualified, stable and resilient – helping the association build a more structured, ambitious and credible future”.
What is the overall state of the EPS market today?
“Looking at 2024, although we saw a decline compared to 2023, the sector still closed the year in line with 2019 levels –our reference point for the pre-Covid and pre-Superbonus period. With the end of the incentive-driven demand spike, material demand for thermal insulation has eased, while packaging remains stable – particularly in applications where EPS is irre-
placeable, such as protecting fragile or perishable goods and preserving food in the cold chain, thereby reducing food waste. It’s worth noting that beyond the incentive period, a national awareness around thermal insulation has taken root, thanks to the material’s exceptional versatility – which suggests that volumes will continue to align with market benchmarks.
EPS has demonstrated strong resilience, but it is now under pressure. Not due to performance limitations – which remain excellent – but due to growing public distrust fuelled by misleading narratives that confuse EPS with non-recyclable or polluting plastics. Our material continues to offer top-tier technical, environmental and economic performance, but we must now work to improve its perception and communication. And we must do so immediately”.
AIPE recently cited a study from the Danish Ministry of Environment and Food showing that EPS represents less than 1% of marine plastic waste. However, there’s a clear gap between the actual figures and public perception of plastic pollution. What awareness-raising initiatives are you planning to help bridge this gap?
“We have chosen to take firm action on this highly sensitive topic of marine pollution, supported by objective data, as we are concerned by the spread of inaccurate information and prejudices that risk generating a misleading perception. These perceptions not only unfairly penalise EPS – a 100% recyclable material already being recycled at increasing rates – but could also lead legislators to take short-sighted decisions that paradoxically fail to benefit the environment.
In addition to the Danish study, which found EPS accounts for less than 1% by weight of marine plastic waste, we can point to a study of the Great Pacific Garbage Patch – the largest accumulation zone of floating plastic in the world. That research showed that expanded plastics – of which EPS is only a part –
Among the initiatives undertaken by AIPE as part of its ecological transition, a key role is played by its collaboration with COREPLA, launched back in 2003 through an operational protocol that led to the creation of the PEPS platforms, dedicated to the nationwide collection and recycling of post-consumer polystyrene packaging.
Lightweight, efficient and recyclable, EPS provides highperformance thermal insulation, reduces the energy consumption of buildings and their associated CO₂ emissions. With a low carbon footprint throughout its entire life cycle, it offers a concrete solution for more sustainable construction.
make up less than 5% of the total. In Italy, our own estimates confirm broadly similar figures.
Scientific evidence clearly shows that EPS is not one of the main contributors to marine pollution. On the contrary, it is one of the materials with the lowest actual presence in the sea and along coastlines. Its lightness and visibility have fed a widespread bias, but its real environmental footprint is minimal. We need to change the way its impact is measured: not by simply counting the number of littered items, but by evaluating their actual weight.
EPS, being lightweight and naturally buoyant, does not sink but stays on the surface, making it easier to collect both at sea and on beaches. Moreover, it is easy to identify and trace along the entire value chain, enabling efficient sorting and management. Composed of 98% air, it is non-toxic, resistant to moisture, does not foster microorganisms, and does not require sanitisation before recycling – unlike, for example, fish boxes. These characteristics make it a material already well integrated into circular economy models and one of the most sustainable solutions for food packaging, especially in the seafood sector.
As AIPE, we intend to promote communication based on objective data, transparency and scientific rigour, aiming to improve the public image of EPS. We will continue with awareness campaigns on the proper recovery and disposal of EPS products, targeting both consumers and professional users.
A key partner on this journey is COREPLA, with whom we launched a joint protocol in 2003 leading to the creation of the PEPS platforms – nationwide hubs for collecting and recycling post-consumer EPS packaging. One noteworthy initiative is the project at Milan’s Fish Market, where over 200 tonnes of EPS boxes are recovered each year – virtually all those used –
offering a replicable model for similar settings. Our plan also includes producing and disseminating clear outreach materials – technical datasheets, comparative analyses, LCAs and EPDs – and strengthening our dialogue with the media and institutions through a more structured Public Affairs strategy. It’s time to shape a narrative grounded in facts, bringing the debate back to an objective reality. This is a collective responsibility, and one AIPE is ready to take on and lead decisively. We always have – but today we will do so with even greater conviction to counter the spread of disinformation”.
Automation, traceability, waste reduction: the plastics industry is undergoing a complex digital transformation. What is the current role of technological innovation in EPS production and applications?
“A central one. The EPS industry has made great strides in digitalisation, automation and sustainability. Today we talk about traceability, increasingly efficient plants, and integrated recycling chains. Innovation is also about being able to respond swiftly to new regulatory and environmental demands. From partnerships with external research centres and trade associations, to the adoption by raw material producers of innovative solutions – such as bio-based materials and the latest mechanical and chemical recycling technologies – the entire value chain is undergoing deep transformation. These innovations improve EPS end-of-life management, support the circular economy, and lead to the development of low-impact products and processes. Added to this are the use of renewable energy in production plants, a focus on sustainable product design, and optimised logistics. This is a process involving every phase of the production cycle – and one that AIPE is committed to supporting.
We are also engaged in key areas such as preventing microplastic pollution, through participation in Operation Clean Sweep – the international initiative promoted by PlasticsEurope, which almost all AIPE members have signed up to. We also actively support data traceability on recycling at European level through the RecoTrace platform, promoted by EUMEPS, which since 2023 has been collecting and monitoring EPS recycling
According to AIPE, EPS is among the least prevalent plastics in the marine environment, yet it remains one of the most vilified. Despite misleading perceptions based on the mere visual count of littered items, scientific data place it among the materials with the lowest incidence in seawater and along coastlines.
data at both European and national level.
The results of this commitment to increasingly efficient recovery systems are tangible: in 2022, over 20,000 tonnes of EPS packaging were recycled in Italy – a 25% increase on 2019. For the 2023–2025 period, a further 15% rise is expected”.
Finally, how will you balance your role as a company executive with the institutional duties you have been asked to fulfil, and what synergies between the two might benefit your mandate?
“With rigour and a spirit of service. My corporate role gives me a very hands-on view of the everyday challenges businesses face. If managed properly, this perspective can be an asset for the association as well. The key is to always keep the two roles clearly separate and work with full transparency. My aim is to contribute skills and energy to help the entire sector grow – because only a strong and united industry can successfully face the challenges ahead”.
Ultra System, a Swiss company specializing in purging compound solutions and known for its expertise in colour and material changeovers, supports plastics processors worldwide through six international mixing branches. With a strong commitment to customer relationships, innovation, and environmental responsibility, the company continues to look ahead – most notably preparing for its participation in the upcoming K show.
Ultra System, a well-established company based in Switzerland, has been providing top-tier purging compound solutions for over 20 years. Specialising in colour and material changeovers, preventive maintenance, and machine shutdown processes, the company has earned a reputation as a global reference in its field.
Ultra System has been providing top-tier purging compound solutions for over 20 years.
With six strategically located mixing units worldwide, Ultra Plast reaches plastic processors across the globe, helping them save both time and money.
However, this article is not about the high quality of Ultra Plast, nor about the chemists behind its development - who ensure the compounds are non-abrasive and require no soaking time. Nor is it about the measurable cost savings associated with its use. This is the story of Ultra System’s recent journey, and the life of the company in recent times.
It begins with a simple truth and the corporate motto:
“In a world where plastic is increasingly under scrutiny, imagine life without it. Such a scenario is unthinkable. Many types of clothing would disappear. Food preservation would become a major challenge. The cosmetics, pharmaceutical, and automotive industries would be unrecognizable - let alone furniture,
modern piping systems, and more”.
A world without plastic is unimaginable. That is why Ultra System proudly stands by its motto.
June 19 of last year marked a significant milestone - a celebration of resilience, tenacity, entrepreneurial spirit, innovation, and vision. These are not abstract ideas, but the foundation of a business success story that has endured for two decades.
It was 20 years ago that two visionary entrepreneurs joined forces to found Ultra System, now recognised as a global leader in the purging compound industry.
To commemorate the anniversary, the company organised a remarkable event at the Casino of Montreux, bringing together those who shaped its past and those building its future.
Ultra System’s growth has been driven by a sharp marketing strategy and a proactive international presence. Participation in major trade fairs ensures the visibility required to maintain a leadership position.
This year alone, either directly, via its mixing units, or through distribution partners, the company has participated in multiple exhibitions. Notably, it attended Plastpol in Poland and Plastic & Rubber in Barcelona.
At Plastico Brasil in São Paulo, Ultra System further strength-
ened its longstanding collaboration with Kalay. At Plastimagen in Mexico - the largest trade fair in Central America - the local team from Purge Ultra Plast Mexico was welcomed.
Together with other Swiss companies, Ultra System took part in a diplomatic dinner hosted by the Swiss Embassy - an occasion to share how its technology contributes to reducing plastic waste.
At Chinaplas, the company showcased its presence with two booths, reaffirming its commitment to the Far East and providing strong support to the Ultra Plast Asia team. The accompanying diplomatic event fostered further valuable dialogue. Diplomats, often unfamiliar with the technical aspects of the plastics industry, remain consistently surprised by the innovation behind such products.
Ultra System also visited Arabplast in Dubai, where it is set to exhibit at the next edition. A customer event organised by the local distributor drew around 100 participants - an ideal setting to present the latest developments.
Another key moment was participation in the PETnology event in May, where the company once again served as Gold Sponsor and delivered a well-attended technical presentation. The founders and directors, with decades of experience in the PET polymer sector, consistently generate high interest in these events.
Building trust with customers and helping them save time and money remains at the heart of Ultra System’s approach.
To foster stronger connections, the company organised its first European Workshop in June 2025 at its headquarters in Martigny. The event brought together colleagues from Mexico and Thailand, as well as the distributor from the UAE. Representatives from 18 countries participated, actively engaging in workshops, knowledge exchanges, and technical presentations. The collaborative atmosphere - full of questions, shared experiences, and open dialogue - was a highlight. The event concluded with the signature dinner at “Les Îles,” offering a picturesque lake view and the celebrated fondue vigneronne.
Looking ahead, Ultra System is preparing for K show, the world’s most prestigious plastics trade fair. As in previous editions, the company will opt for an alternative to traditional hotels, renting an entire apple farm near Düsseldorf - an ideal setting to unwind after intense days at the expo.
The months leading up to K show are always busy. Although the company typically limits participation in other trade fairs during this period, full disengagement is not always feasible. Presence at these events remains essential to stay close to cus-
tomers and support the global network of agents and distributors who promote Ultra Plast daily.
Meanwhile, day-to-day operations continue at full pace. Office teams handle customer enquiries and orders, while the production team ensures consistent quality in every batch of Ultra Plast - even if their work is carried out behind the scenes, far from the spotlight of trade shows.
Equally central are the faces of Ultra System - the managers who travel extensively to support customers, conduct demonstrations, solve technical issues, and reinforce the international network. Their work is truly continuous: when calls end in one time zone, they begin in another.
All these efforts are harmonised within the company’s structure. Misunderstandings may occur, but they are fleeting.
Ultimately, Ultra System owes its success to people. Products are crucial. Service matters. Competitive pricing is important. But it is people - dedicated, experienced, and passionate - who make all the difference.
In these complex times, as global tensions continue to affect planning and long-term strategies, Ultra System remains focused on its mission: staying positive, maintaining commitment, and working toward a better future.
Specialising in colour and material changeovers, preventive maintenance, and machine shutdown processes, Ultra System has earned a reputation as a global reference in the plastics industry.
Sirmax has launched the new strategic Electrical & Electronics business unit dedicated specifically to this sector. Alongside its core markets – automotive and household appliances –Sirmax is now investing in a sector expected to see strong global growth.
The Electrical & Electronics division will be driven by a strong focus on innovation and the development of specialized expertise, with the hiring of professionals from the electrical sector. The Research & Development centre at the plant in San Vito al Tagliamento (Pordenone, Italy), where engineering compounds production is concentrated, will be upgraded, mirroring recent enhancements to research and production activities in India, the Group’s Asian hub, where engineering compounds are also among the key products. The Indian plant in Palwal has recently undergone a revamp, doubling its production capacity.
Sirmax already produces for the electrical and electronics market, but the current goal is to structure the business and manage resources and production processes more effectively to meet the needs of customers worldwide. The company can rely on its critical mass and broad product range to achieve economies of scale, as well as its global presence and production network, thanks to 13 plants across Europe, the Americas, and Asia. These two strengths support a third key asset: investment capacity.
The total investment in the new strategic production division amounts to approximately three million euros, which will be allocated to laboratories, UL certifications, and dedicated
personnel. The new Business Unit will be led by manager Alberto Priore, who will be responsible for analyzing target markets, identifying emerging trends, and providing valuable insights into competitors and commercial opportunities.
Priore will also propose and implement innovative commercial strategies aimed at increasing sales in both volume and profitability.
“We believe that the electrical and electronic sector will increasingly come under the control of large, strategically focused groups in the future. Today, it’s essential to operate on a global scale, have strong commercial capabilities, and be able to invest in product development. This sector is set to grow, driven in part by the use of green materials derived from post-consumer plastic waste,” explained Sirmax President and CEO Massimo Pavin.
Sirmax compounds for the electrical and electronics sector are used in both industrial and civil applications, such as wiring, electrical panels, switches, battery components, and connectors, and in all cases where materials with high thermal resistance are required. They are also becoming essential for the development of technologies used in artificial intelligence. This sector, which experienced significant growth for Sirmax in 2024, requires high performance compounds that meet stringent international standards. To support this, Sirmax has upgraded its plants in the United States and Poland to meet the growing demand for innovative solutions that enhance fire safety across a wide range of end applications.
Biocolen from Grafe
Biodegradable plastics play a key role in sustainable product development, especially where mechanical recycling is technically difficult or economically unfeasible. With its Biocolen product range, Grafe offers a tailor-made solution for precisely these areas of application: individually coloured, biodegradable plastics that are not only compostable but also meet high aesthetic and functional requirements. Masterbatches and compounds in the Biocolen range are inherently designed to be degradable, offering a forwardlooking option for products with a limited-service life. Examples range from packaging and disposable products to hygiene articles.
Right from the development phase, Grafe ensures that all ingredients used in the manufacture of its Biocolen masterbatches and compounds meet the requirements of the respective certification, in terms both of selection and dosage. Particular attention is paid to ensuring that the colourants do not adversely affect the testing of the end product. Particular emphasis is placed on selecting suitable pigments, especially with regard to compliance with the strict heavy metal limits specified in DIN EN 13432. Before delivery, comprehensive tests are carried out in the company’s own analytical laboratory in order to identify potential problems at an early stage and avoid unnecessary iteration steps – which also saves time and money.
As for technical and aesthetic properties, the company’s colour experts apply a wide range of colours, including soft pastel shades and signal colours, to biodegradable substrates. Thanks to innovative formulations, optical effects can also be achieved without compromising compostability. This design freedom opens new possibilities for differentiated brand identities in the sustainability segment. Grafe also offers a targeted selection of additives for Biocolen products, always taking into account biodegradability and the desired certification. This significantly expands the range of applications and makes Biocolen a versatile masterbatch solution for a wide variety of industries.
The Tekolen range by Grafe, on the other hand, consists of bio-based but non-degradable products and offers an alternative suitable for long-lasting, non-compostable articles, manufactured using sustainably produced polymers. Here too, Grafe offers comprehensive options for colouring and functional additives – tailored to the respective target application and process control.
With Biocolen and Tekolen, Grafe addresses the key challenges of sustainable plastics processing. Thanks to its in-depth expertise, broad understanding of materials and strong commitment to service, the company supports processors from the initial idea to the market-ready solution – always with the aim of combining innovation, environmental protection and design at the highest level.
range.
A clever combination of polymer and functional fillers often offers a technically and economically viable solution in a wide range of modern applications. Part of the Quarzwerke Group, HPF-The Mineral Engineers specialises in the processing of minerals to produce high-performance fillers used in demanding polymer applications.
The properties of modern polymer systems can be specifically modified and adapted to special requirements through the use of fillers. Needle-shaped fillers such as Tremin 939 and plateletshaped fillers such as Trefil Phlogopit give thermoplastics excellent values in terms of mechanical strength and heat resistance.
For thermosetting materials, the surface-treated quartz flour types of the Silbond product range have proven their worth for decades and largely determine the required mechanical, thermal and electrical characteristics of epoxy resins. Epoxy resins are used in electrical engineering in transformer construction and for the manufacture of insulators and dry transformers. If the components are exposed to strong thermal alternating stress, the use of Silbond fused silica powders prevent damage.
For elastically deformable polymers such as fluoroelastomers or silicones, high elasticity of the end product is important.
Products from the blocky wollastonite Tremin 283 series are recommended for use in temperature and chemical-resistant sealing rings. They increase the tensile strength and lead to excellent dimensional stability. For tires, floor coverings, hoses, cables and similar applications, HPF offers a broad portfolio of different kaolin grades from its own deposits. They offer an increased modulus of elasticity, good tensile strength and very good colourability.
Increasing electrification is creating new challenges for masterbatch and compound manufacturers. Electrical components with high energy density require efficient dissipation of the heat generated while maintaining electrical insulation performance. Silatherm products are part of smart thermal management and are used in thermally conductive plastics.
Even for recycled plastic material, HPF The Mineral Engineers offer a smart solution for odor absorption with Rescofil. Thanks to many years of experience in the processing of mineral fillers, HPF-The Mineral Engineers also offer optimized particle size distributions for higher fill levels or mineral mixtures. Silanization tailored to the customer’s system leads to significantly better homogenization and even better mechanical and thermal properties.
On the road with Basf
“Our Plastics Journey” is the name of the strategic and technological pathway undertaken by Basf, which – starting from today’s complexity – aims to build a fully circular plastics economy through innovations in materials, processes, and digital models.
The initiative was presented in the runup to K 2025 by Martin Jung, President of the Performance Materials division, and Alexander Weiss, Vice President and Head of Basf Performance Materials Europe.
Plastics are not a static material, they emphasised, but something in motion – and as such, they require a clear destination. For Basf, that destination is the circular transition. Among the technical targets presented were a 25% reduction in Scope 1 and 2 emissions by 2030 (baseline 2018) and a 50% cut in Scope 3 emissions, alongside an expansion of the circular portfolio from 1 billion euros to 5 billion euros.
These goals are supported by investments in industrial electrification (electric steam boilers, electric steam crackers), pilot plants powered by renewables (e.g. Texas), and carbon capture solutions.
The journey towards sustainability translates into new materials with a reduced carbon footprint. Basf has expanded its Product Carbon Footprint (PCF) portfolio, which enables the quantification and communication of emissions linked to individual materials.
New developments include biopolymers such as ecobio and ecoflex for durable technical applications (e.g. Siemens components), and new recycled grades for the mobility sector, combining high performance with environmental compatibility.
A core area of the Plastics Journey is advanced recycling, addressed through a multi-technology approach: mechanical recycling for homogeneous waste streams; chemical recycling for mixed waste; high-temperature depolymerisation and gasification; and advanced sorting technologies, including ultrasonic solutions and digital classification.
One tangible result has been achieved in polyurethane recycling – both rigid and flexible – for furniture and insulation, in collaboration with European partners. Basf
is also investing in textile-to-textile recycling, as well as in automotive and industrial electronics applications.
In an increasingly demanding regulatory landscape, Basf showcased its progress in digital traceability, presenting the Pacific project: an interoperable platform designed to standardise data exchange (e.g. carbon footprint, recycled content) among all stakeholders in the value chain.
At the heart of the project lies the Digital Material Passport – a key tool to address EU requirements on bio-based content, recycled content and extended producer responsibility.
Our Plastics Journey is also a call for collaboration. “It is not possible to undertake this transition alone,” said Weiss. “We need engaged customers, partners across the value chain, and a clear, enabling regulatory framework”.
As the road to K 2025 unfolds, Basf reaffirms its leading role in the technical and strategic rethinking of plastics – a sector that, in order to remain competitive, must be at once circular, digital and scalable.
The collaboration between Sandro Mentasti through the Ariete brand and Coim resulted in the 8K ski goggle, which is designed to be iconic in terms of performance and sustainability.
Sandro Mentasti, through the Ariete – a leading brand in ski, motorsport, and cycling goggles – and Coim have jointly developed the Ariete 8K mask. Resulting from months of shared research between the development teams of Ariete and Coim, as well as a sustainability journey aimed at drastically reducing CO2 emissions, the new 8K mask combines cuttingedge design, extreme technical performance, and a strong commitment to environmental sustainability. Additionally, it ensures maximum safety for the wearer, according to tests conducted and required by European certification for Class II Personal Protective Equipment in compliance with EU Regulation 2016/425 and the UNI EN 1938:2010 safety standard. The product was developed using Coim’s new Laripur RS family, a biobased thermoplastic polyurethane
(TPU) formulated from renewable raw materials, allowing for 70% bio-based content while reducing the product’s Life Cycle Assessment (LCA). This ensures superior resistance, flexibility, and comfort: the same performance with materials that respect the environment. The Ariete 8K stands out for its low environmental impact. Thanks to the use of Laripur RS, it contributes to a reduced CO2 footprint throughout its life cycle. The TPU used is composed of up to 70% raw materials from renewable sources, positioning the 8K mask among the most advanced products in the landscape of low-impact technical materials. The composition of the remaining emissions, certified by Climate Partner, allows for a “zero-impact” environmental footprint through limited offsetting. The new mask also features futuristic lines and high-quality finishes,
with a design meticulously crafted to offer maximum visibility, fit, and protection. White and cyan prototypes adorned with the Coim logo have been created to highlight the solid synergy between the two entities.
“For Ariete, the 8K mask represents not only a leap in quality in terms of design and performance but also a manifesto of our vision for the future. Thanks to the collaboration with Coim, we have integrated innovative and sustainable materials without compromising on performance”, commented Annalisa Mentasti, Director of Sandro Mentasti.
“We are proud to see our know-how contribute to the creation of a product like the Ariete 8K mask, which combines technical excellence and aesthetic value, but above all represents a concrete step towards a more responsible industry”, stated Luca Gianzini, Marketing and M&A Manager of Coim Group.
- Special plants for the production of drop irrigation pipes
- Plants for mono and multi-layered cast film
- Plants for hollow sheets
- Flat dies and equipments for special profiles
- Special plants for fluoropolymers
- Plants for lighting profiles
- Special plants on request
CRP Technology achieves ISO 14001:2015 certification
The attainment of ISO 14001:2015 certification for environmental management in advanced additive manufacturing marks an important milestone for CRP Technology in its journey towards integrating sustainable practices into its advanced manufacturing processes, aimed at optimising resource use and reducing the environmental impact throughout the entire lifecycle of materials and products.
Issued by DNV, the ISO 14001:2015 certification covers the production of plastic components using Selective Laser Sintering (SLS) technology, as well as the manufacture of powders intended for SLS and other related additive manufacturing processes.
This certification complements the EN 9100 accreditation already obtained by CRP Technology for its quality management system applied to the
aerospace and defence sectors. The industrial model adopted by CRP Technology integrates technological innovation, strict process control, operational transparency, and environmental responsibility.
“Achieving ISO 14001 certification is a concrete reflection of our industrial approach, which seeks to unite technological innovation, production efficiency, and environmental responsibility,” said Franco Cevolini, CTO and CEO of CRP Technology. “It marks another step forward on the path we follow every day to uphold the highest standards of quality and sustainability.” CRP Technology’s commitment to sustainability is also reflected in tangible circular economy initiatives, such as the recovery of Windform XT
2.0 powders. Once no longer suitable for SLS 3D printing, the powders are reprocessed and transformed into Windform XT 2.0 IMG, which can then be used in injection moulding or in FDM/FFF 3D printing processes in pellet form.
A gear produced using CRP Technology materials and technology
The University of Pisa has developed fluorescent solar concentrators using regenerated acrylic material: lower emissions, greater sustainability, and tailor-made solar energy for urban environments; the study has been recognised by the Royal Society of Chemistry as one of the top contributions towards the UN Sustainable Development Goals.
Solar panels made not from silicon or glass, but from recycled plastic: this is the concept behind the new project developed by the University of Pisa (Italy), which has designed and tested an innovative technology to generate electricity from sunlight in a more sustainable manner. These are luminescent solar concentrators: transparent, coloured sheets made of PMMA derived from regenerated plastic waste, capable of capturing sunlight and directing it towards small photovoltaic cells positioned along the edges. This technology, designed to be integrated into glazing, canopies, greenhouses, and transparent façades, combines high performance with a reduced environmental impact. “We have demonstrated that it is possible to produce efficient solar concentrators for photovoltaic panels using regenerated
plastic instead of fossil-based raw materials,” explained Professor Andrea Pucci, the research coordinator. “Our aim is to bring solar energy into urban environments in a colourful and sustainable way.”
The study systematically compared, for the first time, the performance of panels made from virgin acrylic plastic with those produced using chemically recycled acrylic. The results demonstrated that, with equivalent optical and electrical performance, panels made from recycled plastic can achieve a reduction in CO2 emissions of up to 75%. Laboratory tests, as well as real-world trials (on rooftops and façades exposed to sunlight), confirmed the reliability of the materials and their long-term durability. A first application of this technology is already visible in the photovoltaic canopy installed in
Livorno in 2023. This installation, part of a project led by the University of Pisa and funded by the Tuscany Region, however, employed panels made from synthesised (non-recycled) acrylic sheets. The study was published in the journal RSC Applied Polymers and was selected by the Royal Society of Chemistry for a special collection dedicated to the United Nations Sustainable Development Goals. The research was carried out within the framework of Luce, a PRIN project funded by the European Union – Next Generation EU, Mission 4, Component 1, CUP I53D23004190006. At the University of Pisa, alongside Professor Pucci, the Luce project team includes Dr Marco Carlotti and earlycareer researchers Alberto Picchi and Hanna Pryshchepa, in collaboration with CNR-ICCOM in Florence and the University of Naples Federico II.
Messe Düsseldorf is committed to reducing waste at large-scale events.
At K 2025 it introduces reusable cups for the first time, with the goal of establishing a sustainable solution that can be scaled for future events. Borealis is supporting this initiative by providing high-performance modified foamable polypropylene (PP) specifically suited to reusable and recyclable cup applications. An additional sustainability advantage comes from the use of chemically recycled feedstock based on OMV’s ReOil technology. This initiative represents a significant step towards reducing single-use packaging at global exhibitions, aligning with the objectives of the EU’s Packaging and Packaging
Waste Regulation (PPWR).
“ReOil is our proprietary chemical recycling technology that converts endof-life plastics into circular feedstock for the production of chemicals, in particular new plastics,” said Maximilian Grasserbauer, OMV Senior Vice President Circular Economy. “We operate ReOil at our Schwechat refinery close to Vienna and are continuously investing in advancing this technology to ensure a reliable supply of circular feedstock for the market.”
Beyond reusability and recycled content, the cups contribute to the circular economy in multiple ways: they are lightweight and material-efficient, have a reduced carbon footprint, and are fully recyclable.
“At Borealis, we are committed to creating innovative solutions in collaboration with our value chain partners and this initiative is a prime example,” added Peter Voortmans, Borealis Vice President Marketing Consumer Products. “Reuse systems are
key to making large-scale events more sustainable, and our polypropylene solutions for foam support this by enabling lightweight, durable, and fully recyclable applications that use less material than conventional alternatives.”
During K Fair, the cups are available deposit-free at all restaurants and bars across the site. To support reuse, special collection containers can be used. Visitors can return the cups to service points, place them in the collection containers, or take them home for personal reuse. Moreover, logistics staff ensures that cups left on tables or placed in the collection containers are retrieved, rinsed in on-site kitchens, and returned to service. Any cup disposed of in general waste bins is collected after the fair and recycled by Borealis. Unused cups are donated for further use. The initiative serves as a pilot for assessing the effectiveness of scalable reuse systems at large events. Messe Düsseldorf will analyze usage patterns, tracking how many cups are used, reused, and recycled.
Ineos at K 2025
In the lead-up to K 2025, Ineos – three years after the symbolic launch of its “Footprint Town” project – has recently taken stock of its journey towards a more sustainable and circular approach to chemistry. The company highlighted the progress made in implementing a strategy that combines technological innovation, industrial investment and regulatory focus, all aimed at reducing the environmental impact of styrenicbased materials without compromising performance.
The company’s core values: “Grit” and “Humour”. The former reflects a commitment to resilience, operational excellence and safety, while the latter embodies a proactive attitude to market challenges, based on the belief that no problem is insurmountable. At the heart of Ineos’ sustainability strategy is mechanical recycling, still considered the most environmentally
favourable option in terms of carbon footprint. One tangible result is the first mechanically recycled polystyrene yoghurt pot for food contact, now available in Lidl supermarkets in Germany, developed in line with new EU rules on innovative recycling technologies. Alongside this, chemical recycling via depolymerisation is also under development, in collaboration with partners such as Endeavour, which operates a working post-consumer waste processing plant. The recycled feedstocks are converted into PS, ABS and SBC at Ineos production sites –including Antwerp – and are fully drop-in compatible, requiring no changes to existing processes.
As regards the automotive sector, new grades have been developed for interior parts, including rear lamp housing, meeting both aesthetic and thermal requirements. In construction and
home appliances, recycled content is being incorporated into technically demanding formulations, supported by ongoing composite research. Also noteworthy is the collaboration with Grohe, which selected a material containing 50% circular content for use in galvanic applications – showing that even technical sectors can adopt lowimpact plastics without compromising on quality or performance.
Another key element of the strategy is also providing customers with support in assessing the carbon footprint of the materials they use, through a “cradle-to-gate” calculation system that enables easy integration of data into sustainability reports. An internal database has been developed, accessible to clients, offering detailed insights into the environmental impact of each product – for instance, to calculate the footprint of a bio-attributed ABS.
At the pre-K 2025 conferences organised by EMG on 4-5 June at the Millennium Tower in Rotterdam, Palsgaard presented its latest bio-based solutions for the packaging industry to the
Kraiburg TPE at K 2025
international press on 4 June. With a vision that brings together nature, innovation and safety, the Danish multinational is expanding its global presence by offering natural additives aimed at setting a new technological and ethical benchmark for plastic materials.
Among the innovations announced was Einar 987, an additive developed to improve the polymerisation process of PE and PP, while eliminating the need for ethoxylated amines (EA) – substances increasingly scrutinised due to potential health and environmental risks. Derived from vegetable oils and approved for food contact, Einar 987 is a polyglycerol ester (PGE) blend that prevents polymer
powder build-up on reactor walls, maintaining consistent temperature and enabling stable, high-performance production.
“This is a safe, sustainable solution that can be immediately implemented in existing systems,” explained Laura Juhl, Application Manager for BioSpeciality Additives at Palsgaard, during the conference. The product is effective at low concentrations (100300 ppm) and has already passed both internal and external testing with leading polymer manufacturers, positioning itself as a viable alternative for those seeking high performance without compromising on safety or environmental compatibility.
Einar 987 is a blend of polyglycerol esters (PGE) that prevents polymer powder from adhering to the reactor walls, helping to maintain a stable temperature and ensuring continuous, high-performance production.
Ahead of the upcoming K 2025 trade fair, scheduled to take place in Düsseldorf
from 8 to 15 October 2025, Kraiburg TPE has announced key additions to its product portfolio, focusing on two strategic areas: food contact and fire protection.
Among the innovations showcased at the company’s stand (Hall 6, Stand C58-03) is the new FC/CM3/AD1 series, specifically developed for applications involving fatty foods and cosmetic products. These compounds comply with both EU Regulation No. 10/2011 and the US FDA 21 CFR standards. They offer extremely low migration values and excellent adhesion to polar substrates, while ensuring ease of processing in multi-component injection moulding. The result is a durable, softtouch material ideally suited for highperformance packaging solutions. Also in the spotlight is the third generation of the FR3 series, TPEs with
Oliver Zintner, CEO of Kraiburg TPE
enhanced flame-retardant properties, now fully compliant with the DIN EN 45545-2 railway standard (R22 HL3 and R23 HL3). The FR3 compounds also demonstrate excellent adhesion to PP and are compatible with standard processing methods including injection moulding and extrusion. These developments reflect the three overarching themes driving KRAIBURG TPE’s participation at the show: circular economy, digitalisation, and peoplecentric innovation. “With our TPE solutions, we help customers accelerate production cycles and enhance final product quality – always with a focus on health and sustainability,” said Oliver Zintner, the company’s CEO. Kraiburg TPE will once again be present in the renowned “Gummistraße”, the key exhibition area for rubber and TPE technologies, with a dedicated 150 m² stand offering a space for innovation and technical dialogue.
The organisational machine for Plast 2026 is up and running
Following the success of the 2023 edition, preparations for Plast 2026 – the leading international exhibition for the plastics and rubber industry – are now officially underway. The event is scheduled to take place from 9 to 12 June 2026 at Fiera Milano in Rho. Six exhibition halls will offer a comprehensive overview of the entire supply chain: from processing technologies to innovative materials, from semi-finished and finished products to wood-plastic composites. All key industry players will be represented, demonstrating how plastics can evolve towards greater sustainability for the benefit of society as a whole.
By Giampiero Zazzaro
Promaplast, the organising company, has begun preparations for the twentieth edition of Plast, one of the most prominent trade fairs worldwide for the sector. The initial phase has focused on launching a promotional campaign targeted at exhibitors, including special offers and discounts to secure prime exhibition space. Expectations are high, fuelled by the strong results of the previous edition.
However, Plast 2026 will be more than a showcase: it will serve as a platform for reflection and debate on the major challenges of our time – geopolitical instability, the energy crisis, and environmental sustainability – all of which significantly impact the plastics industry. In this context, the exhibition aims to provide a space for dialogue and strategic vision, uniting expertise and markets to boldly face an uncertain future.
With over 50,000 square metres of net exhibition space and 38,000 visitors, the 2023 edition of Plast reaffirmed its status as a key event for industry professionals. A total of 1,323 exhibitors participated, with a substantial international presence accounting for 47%.
Another indicator of the event’s global reach was the presence of visitors from 109 countries, with international attendees representing 26% of the total. The geographical breakdown highlights the exhibition’s strong European appeal: 64% of foreign visitors came from Europe, followed by Asia (20%), Africa (7.58%), the Americas (7.56%), and Oceania (0.75%).
This significant international component was further supported by the Italian Trade Agency (ICE), which coordinated the attendance of around 300 selected foreign buyers, thereby facilitating
commercial exchanges and strengthening Plast’s role as a hub for the internationalisation of Italian industry.
Plast has firmly established itself as a trade show capable of representing every facet of the plastics and rubber processing sectors. One of its defining features is the presence of satellite shows, which will return for the 2026 edition to enrich the event: Rubber, entirely dedicated to the rubber supply chain; 3DPlast, focusing on 3D printing, rapid prototyping, and additive manufacturing technologies; PlastMat, a space for innovative, high added-value materials.
These thematic areas allow for targeted promotion of specialised technologies and facilitate a more focused visitor experience for professionals with specific interests – while maintaining cohesion within the broader sector.
The 2026 edition aims to strengthen its positioning through a synergistic strategy designed to broaden its audience and highlight technological convergences. As Mario Maggiani, General Manager of Promaplast, stated:
“To tackle the increasingly demanding challenges of the industry, it is essential to adopt innovative and creative strategies. Plast 2026 will take place alongside Xylexpo, the biennial international exhibition for woodworking and furniture industry technologies, allowing visitors to move freely between the two events. This synergy is particularly significant, as there are complementarities between the sectors – for example, some woodworking machinery is also used in plastics and other material processing”.
The partnership between Plast and Xylexpo is not merely logistical but conceptual. Both events will be brought together under a new exhibition umbrella, MATEC – MATerials and TECnologies, the result of collaboration between Amaplast and Acimall, the Italian association of woodworking machinery manufacturers.
Adding further value will be the launch of the new Composites
Future conference and exhibition, organised with the support of Assocompositi and dedicated to the world of composite materials – an increasingly natural bridge between the plastics and wood sectors.
With European production continuing to lead the world in terms of quality, efficiency, and technological innovation, Plast 2026 once again aims to be a premier showcase for European manufacturing technology – particularly for plastics and rubber processing systems.
The next edition will pursue a dual objective: on the one hand, consolidating the sector’s position in traditional markets; on the other, fostering dialogue with emerging economies, which today serve as key drivers of economic growth and applied innovation. In this sense, the exhibition also seeks to be a global platform for international exchange, encouraging the industry’s evolution on a worldwide scale.
A business-driven
Plast 2026 will not only be a technological showcase but also a concrete business opportunity. Through synergies with promotional bodies, the involvement of trade associations, and a keen focus on company needs, the event is positioned as an effective tool for commercial development and networking. More than ever, the upcoming edition will aim to connect supply chains, promote international partnerships, and provide exhibitors with an operational environment conducive to generating tangible economic opportunities.
The restart of the organisational machinery behind Plast 2026 sends a positive signal to the entire plastics and rubber sector, in Italy and beyond. In a global context shaped by technological change, ecological transition, and geopolitical shifts, the Milan-based event reaffirms its status as an essential point of reference for industry professionals – underscoring the enduring value of trade fairs as places of learning, dialogue, and vision.
The date is set: from 9 to 12 June 2026, Milan will once again be the global capital of plastics and rubber.
Plast 2026 will also feature a comprehensive programme of conferences and round tables.
Messe Düsseldorf–Riyadh Exhibition Company
The collaboration between Messe Düsseldorf and Riyadh Exhibition Company (REC) has brought K, Interpack and Drupa to Saudi Arabia by expanding the Saudi trade fairs Saudi Plastics & Petrochem and Saudi Print & Pack, and by incorporating regional editions of the three European exhibitions into their future iterations.
By joining forces in Saudi Arabia – a market considered to have high growth potential – K, Interpack and Drupa aim to leverage synergies arising from the partnership and generate added value. Their entry into the country represents a strategic expansion of Messe Düsseldorf’s global portfolio, complementing its existing international platforms: K Global Gate, Interpack Alliance, and Drupa Global, which already form part of its worldwide presence in the plastics and rubber processing, packaging, and printing technology sectors.
“We are in the right place at the right
time. Our commitment in one of the world’s fastest-growing exhibition markets strengthens our position as one of the most successful trade fair companies globally. Saudi Arabia and the United Arab Emirates are increasingly
diversifying their economies, which creates numerous links with our broad trade fair portfolio and opens up new opportunities for our customers,” stated Wolfram N. Diener, President and CEO of Messe Düsseldorf.
“Our trade fairs have successfully evolved in recent years. The fact that they are now part of Messe Düsseldorf’s international portfolio, alongside world-leading exhibitions such as K, Interpack and Drupa, underscores the growing importance of our market. At the same time, we expect the partnership to generate significant momentum for our events,” stated Akram Masri, Chief Operating Officer of REC.
Innovation in 2024 is defined by the virtuous synergy between technology and sustainability. In this context, IMG is constantly moving towards our goal of a zero impact by developing high performance, customisable and environmentally friendly machinery.
DID YOU KNOW THAT AN ICE CREAM TUB CAN BE RECYCLABLE AND COMPOSTABLE?
There is an increasing tendency to use biodegradable and compostable raw materials obtained from natural fibers for the production of food containers. This great opportunity, combined with the high possibilities of total recycling of the most used polymers, gives the transformation of plastic materials the leadership in the production of containers for food and medical use with a low environmental impact.
BMB HP, the new series of BMB machines, a perfect synergy of speed and precision.
ULTRA HIGH INJECTION SPEED. In a world where large quantities of food and medicines need increasingly to be preserved and transported anywhere, BMB has created the high productivity machine par excellence. The hybrid nature of the HP Series favours reduced consumption thanks to the electric drives with direct motors and at the same time offers very powerful injections controlled by a servo valve under accumulator. Specific pressures of 2500 kg/cm2 and injection speeds of over 1500 mm/s are the guarantee of high productivity and great quality for thin-walled containers, sometimes deep and difficult to be injected, such as food or medical containers.