ISSUE ONE
FEBRUARY 2024
DIGITAL MAGAZINE
Leading digital content hub for the international packaging industry
INSIDE: THE UK’S LEADING FMCG PACKAGING FESTIVAL
PACKAGING INNOVATIONS & EMPACK 2024
&
Unveiling the future: The top packaging trends set to dominate 2024, Ton’s take: Circular packaging - refill vs prefill, E-commerce, Packaging & Labelling Expo and more!
Packaging Suppliers Global | Issue One 2024
CONTENTS W
elcome to the first edition of our magazine in 2024, where packaging innovation takes centre stage. In this issue, we are thrilled to present the must-attend event, Packaging Innovations & Empack, featuring an unmissable speaker lineup that promises to shape the future of the industry. Discover the top packaging trends set to dominate 2024 in an exclusive piece by Paul Jenkins, MD of The PackHub. His insights provide a valuable glimpse into what lies ahead. Ton, our esteemed contributing writer, delves into the realm of circular packaging, weighing the pros and cons of refill versus prefill. His perspective adds depth to the ongoing conversation about sustainability. Happy reading! w: packagingsuppliersglobal.com e: info@packagingsuppliersglobal.com t: +44 (0)117 318 4321
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Packaging Innovations & Empack:
Introducing the unmissable speaker lineup
Unveiling the future: The top packaging trends set to dominate 2024 Ton’s take: Circular packaging - refill vs prefill We team up with the UK’s premier E-commerce, Packaging & Labelling Expo In the news... All the latest packaging innovations in the news Upcoming events: Global packaging events taking place in the coming months
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Packaging Suppliers Global | Issue One 2024
Introducing the unmissable speaker lineup for Packaging Innovations & Empack 2024
rom leading creative minds Fdelivering and those charged with the sustainable transition to brands - Defra officials, technologists and creatives - the 2024 lineup will offer a 360-degree view of packaging.
Leading multi-format event organiser Easyfairs has unveiled an unmissable speaking lineup for Packaging Innovations & Empack 2024. As the UK’s flagship packaging exhibition prepares for its annual moment in the spotlight, its packed schedule will again look to deliver a unique, 360-degree view of the packaging sector. With over 30 free-to-attend sessions, panels, interviews and more, the conference programme promises to aid registered visitors with their packaging objectives
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through educational content and pioneering solutions from various industries, markets and professionals.
Day One On Day 1, Nick Kirk, Technical Director at British Glass, will draw on over three decades of experience to articulate the challenges of ensuring that glass is a sustainable packaging option for the future, while Nicola Harrington, Packaging Development Director UKI, DHL, will delve into the need to radically re-think packaging supply chains. The experienced former Principal Engineer of Dyson Ben Edmonds – will present his unique session titled ‘Innovation & the Power of YET: Releasing your full potential’ on the Innovation & Design Stage, while the Circular Economy Stage sees Julien Tremblin, General
Manager of TerraCycle Europe, deliver his 45-minute keynote called ‘Sustainable Packaging: Solutions for right now and the future’. Defra’s newly-appointed Head of EPR Scheme Administrator and former ORRL Executive Director Margaret Bates, who has over 30 years of experience in waste management and recycling, and Martin Kersh, Executive Director of the Foodservice Packaging Association, will lead two opposing teams of industry experts in debating whether the government’s collection and packaging Reforms will make no difference to climate change. On the Supply Chain & Manufacturing Stage, Josephine Coombe, Chief Commercial Officer of Nulogy, Anita Donohoe, Group Managing Director, Logistics & Fulfilment at Kinaxia Logistics and Thomas Verbeke, Global Coman Excellence
Packaging Suppliers Global | Issue One 2024
Manager at Danone, are set to delve into the evolution of the external supply chain network. Other notable Day 1 speakers include Tom Barton, Founder of Honest Burgers, Daniel Hoare, Director of Sales for Congo Brands (Prime) and Felix Gruenewald, Associate Partner, McKinsey, who will all be on hand to offer their sought-after expertise.
Day Two A wide-ranging Day 2 sees Fraser Doherty MBE, Cofounder and CEO of Beer52 and Wine52, will share his adventures in packaging, while representatives from Aldi UK, Ocado Retail Ltd, CHEP, and InnovateUK, will share their ‘Lessons from The Refill Coalition’ and Peter MacQueen, Principal Lecturer - Apprenticeships at Sheffield Hallam University, will discuss all things packaging recruitment. Paul Davidson, Director UKRI Smart Sustainable Plastic Packaging Challenge, Innovate UK, will then chair a panel on returnable and refillable packaging with guests including Stuart Chidley, CoFounder of both Beauty Kitchen and Reposit, Sam Higginson, Head of Food Technology at Marks & Spencer, Abel & Cole’s Sustainability Lead, Hugo Lynch, and more. Zoi Roupakia, Research Associate at the Institute for Manufacturing, University
of Cambridge, will moderate a Women in Manufacturing panel on the Supply Chain Stage comprising Emma Verkaik, CEO of the BCMPA, Jo Stephenson, Managing Director of Print & Packaging B2B marketing specialists PHD Marketing, Nicola Peacock, Senior Relationship Manager at The Printing Charity, and Nicola Jones, Manager, Steel Packaging Recycling, at TATA Steel. Elsewhere on Day 2, Andrew Masterson, Detective Inspector,
Police Intellectual Property Crime Unit (PIPCU), City London Police, will speak about a new dawn for brand protection, alongside other discussions including OPRL and IOM3’s panel, ‘Maximise the EPR Conversation in Order to Succeed’. To view the full schedule of speakers with timings, visit packagingbirmingham.com. Visitor tickets are still available, and those interested are advised to register for free sooner rather than later.
Packaging Innovations & Empack 2024
Easyfairs’ Marketing Manager, Naomi Stewart, said: “We spend so much time creating and curating what we feel is an unmissable lineup because we consistently get positive feedback about our ability to develop a pool of knowledge sharing and ideas from all sectors. It’s a lineup and an experience you just wouldn’t get anywhere else.”
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embaco.com
VIEW OUR CATALOGUE OR VIST EMBACO.COM FOR MORE INFORMATION
Packaging Suppliers Global | Issue One 2024
EMBACO: Sustainable PET and rPET packaging 3 Years of Significant Growth
A World of Better Packaging
Established in Copenhagen in 2011, EMBACO has rapidly grown to become one of Europe’s leading suppliers of PET and rPET Bottles and Jars with Closures and Dispensers to suit.
With successful offices in Denmark, EMBACO took the decision in 2021 to open their UK office. The UK market embraced the product range, flexibility and excellent customer service that the team had to offer. Today the UK office has 5 members of staff with joint market experience of nearly 70 years and expansion plans on the horizon.
We are constantly striving to improve our impact on the environment, taking action today for the changes we want to see tomorrow. Our mission is to empower clients to make the best decision for their business by advising on the most sustainable choice.
Now with multiple offices throughout Europe and an international client base, EMBACO is trusted by some of the most popular brands in the food, beverage, personal care, healthcare and home care industries.
Following the successful launch in the UK, EMBACO added an office in Poland in 2023 and an office in France in 2024. This allows customers to have an EMBACO sales manager, speaking in the local language, who is available for face-to-face meetings without delay in these countries.
About EMBACO
Find out more about us and our product range: www.embaco.com
It is a core value for the company to maintain great relationships, which in turn allows the offering of excellent customer service.
PET is fully recyclable and is the most recycled plastic worldwide because so many waste management systems accept it. All of our bottles and jars are also available in up to 100% food grade rPET. The key impact of rPET is in its creation – reducing greenhouse gas emissions by 71% when compared with Virgin PET and requiring less energy to produce. Both our PET and rPET bottles and jars are produced locally in Europe using 100% renewable energy on energy saving machinery.
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Packaging Suppliers Global | Issue One 2024
Environmentally conscious brands, contract fillers, private labels and wholesalers choose EMBACO and their packaging can be seen in stores throughout Europe. We have some interesting resources on our website regarding PET and rPET. See the following link www.embaco.com/pet-rpet/.
Visit us at Packaging Innovations and Empack We will be exhibiting at Packaging Innovations and Empack once again this year following a very successful previous show. Our team are very much looking forward to meeting with new and old clients. Additionally, we have some new products to display on our stand.
We will be on stand F40 and you can register to visit HERE! We are proud to show our new range of PET Spice Jars. These are available in sizes from 100ml to 1L with both 38mm & 63mm Necks. There are existing market shapes and some new innovative options for customers
PET Spice jars
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to differentiate their product in this market. We also have stock of Flapper Caps to go with these that will be on display. Our new Baxter Bottle range, specifically for the drinks industry, will also be on show. This range gives juices and smoothies a modern look in this sleek bottle design with sizes from 80ml to 750ml available. Finally, you should expect to see our full range of tethered caps which have been developed in line with the EU directive. This stipulates that all single-use plastic beverage bottles, with a capacity up to 3
litres, are to be fitted with caps that remain on the container throughout its service life. This is to ensure that bottles are recycled together with their caps and that loose caps no longer end up in the environment. We have 18mm, 28mm and 38mm solutions available.
Tel.: +44 (0)1403 586 075 Email: UK@embaco.com Website: www.embaco.com
New Baxter Bottle range
Packaging Suppliers Global | Issue One 2024
Corrugated EPS alternative
Unveiling the future: The top packaging trends set to dominate 2024 Global packaging trends – by Paul Jenkins, Managing Director of ThePackHub It will come as no surprise that sustainable packaging has remained the focus for most of the initiatives we are tracking, with around 4 in 5 innovations primarily delivering environmental objectives. The four dominant packaging trends for 2024 can be unveiled after an extensive analysis of the platform. The trends are as follows:
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hePackHub team has so far collated over 8,000 packaging innovations from around the world for our market leading Innovation Zone platform. The database is updated at a rate of around 115 new curated innovations every month. The resource gives us a great vantage point to identify the most significant trends in packaging for 2024 and beyond.
Bio Alternatives - the development of biomaterial substitutes for plastic Developers worldwide are working to bring bio-material alternatives to plastic packaging to market. This sees the rise of packaging materials derived from plant-based bio materials, which are often biodegradable and compostable and possess
the resilience and flexibility of traditional plastic. Some also offer enhanced shelf-life properties. Developers are experimenting with materials like mycelium, algae, chitosan, agricultural waste and much more to challenge the functional versatility of plastic. As we witness the growth of this trend, it’s clear that bio-material alternatives continue to have cost challenges compared to cheap, high-volume plastic. A recent example from the market can help bring this trend to life. Researchers at Beijing Forestry University are exploring an environmentally friendly alternative to expanded polystyrene (EPS) foam commonly used in shipping packaging. In response to the environmental concerns associated with EPS, which is derived from petroleum and
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Packaging Suppliers Global | Issue One 2024
being challenging to recycle, the scientists turned to upcycling cardboard waste, including boxes used for EPSpacked products. Using a blend of cardboard scraps, glycerol gelatin, and polyvinyl acetate (PVA) glue, the team created biodegradable cushioning foams with reported excellent thermal insulation and impact-absorbing properties. To enhance durability, they incorporated a silica-based shear-thickening fluid, resulting in a robust foam capable of withstanding hammer impacts. This sustainable approach offers potential applications in various fields, such as cargo drops from aircraft. The study, recently published in the journal ACS Sustainable Chemistry & Engineering, signifies a promising step towards greener packaging alternatives.
Recycling 2.0 - a resurgence in recyclable packaging and increased recycled content In a bid to combat the environmental challenges of waste, a trend we’ve dubbed “Recycling 2.0” continues to shape the packaging landscape for 2024. This trend underscores a commitment to delivering recyclable packaging and increased recycled content. The trend is not only evident in the adoption of recyclable materials but also the incorporation of more post-consumer recycled (PCR) content in packaging. A typical initiative from our Innovation Zone platform comes from Sirane. They have expanded their Earth Packaging range with the
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introduction of a plasticfree and paper recyclable butter wrap. The Earthfilm Butter-Wrap utilises coated papers, offering a sustainable alternative to conventional butter wraps. The water-based barrier coatings on the paper provide the necessarygrease and moisture barrier. The wrap is available in different options, including standard, Xtra (with a moisture barrier on both sides), and metallised film (Ultra) with a higher barrier and metallised finish. This sustainable solution aligns with current industry practices but is notably paper-recyclable. The company, headquartered in Telford, emphasises that the Earthfilm Butter- Wrap is an exciting development for the butter industry, combining functionality with sustainability and even offering metallic gold/ silver papers for aesthetic appeal while still maintaining recyclability.
Paperisation - the accelerating shift to paper materials Navigating away from traditional plastic packaging, the food and beverage industry is witnessing a pronounced pivot with an accelerated shift towards using paper materials. This trend encapsulates a strategic move towards paper as an alternative to plastic, spurred by growing consumer demand for what it seen as more environmentally friendly options. Paper, being recyclable and sourced from renewable resources, can often present a viable and less impactful alternative to plastic. However, switching to paper may not always be the best sustainable move with plastic being lightweight, functional (great for reducing food waste) and recyclable. The Paperisation trend also carries an inherent nod towards innovation, as developers find creative ways to ensure paper-based packaging matches up to their plastic counterparts’ durability, flexibility, and convenience. As we chart the course of this
trend, it’s clear that the increased adoption of paper is more than a passing phase - it is an integral part of the future landscape of sustainable packaging. A recent illustration to grab our attention comes from Quaker Oats, a prominent player in the UK porridge pot market. The brand owner has introduced new pot packaging made from paper, aimed at reducing its annual use of virgin plastic by 200 tonnes. The transition to paper packaging simplifies the recycling process for consumers and contributes to a substantial reduction in virgin plastic used in porridge pots nationwide. While Quaker porridge pots were previously recyclable, the plastic inner packaging had to be separated from the card sheath for recycling. As part of PepsiCo’s sustainability initiative, PepsiCo Positive, this move follows other climate-friendly changes within the company. Quaker Oats, representing 47% of the UK porridge pot market, aligns with the broader efforts of its parent company, which recently introduced paper outer packaging for Walkers Baked multipacks. The company emphasises convenience as a crucial factor in promoting recycling rates, highlighting the significance of making recycling as straightforward as possible for consumers.
Refill Wave - the rise of reusable and refillable solutions A significant wave of change is sweeping across the packaging industry with the “Refill Wave,” a trend marking the increasing popularity of reusable and refillable solutions. This movement is underpinned by
Packaging Suppliers Global | Issue One 2024
PepsiCo / Vytal
the core principle of a circular economy - to keep resources in use for as long as possible. The “Refill Wave” is about more than just reducing waste; it signifies a fundamental shift in consumer behaviour. Brand owners and retailers are introducing innovative refillable and reusable packaging systems (mainly pilots and trials), while many consumers are more actively seeking these options. The rise of reusable and refillable solutions sees a change in approach, marking a promising step towards achieving long-term sustainability in the packaging industry. An example of reuse in action comes from global beverage company PepsiCo and German reusable packaging systems provider Vytal who have joined forces in a strategic partnership to address environmental concerns and combat plastic waste through innovative packagingsolutions. The collaboration aligns with PepsiCo’s pep+ sustainability agenda, marking a significant milestone in their commitment to environmental responsibility.
A spokesperson for PepsiCo DACH (Germany, Austria and Switzerland) emphasised their dedication to reducing plastic waste and driving positive change. The partnership aims to unveil sustainable packaging solutions at a national launch during Internorga 2024 in Hamburg. Vytal’s digital approach to facilitating the issuing and return of reusable containers is highlighted as a competitive advantage. A spokesperson for Vytal expressed pride in expanding reusable options.
www.thepackhub.com enquiries@ thepackhub.com +44 (0)118 963 9990
The packaging industry’s ongoing commitment to sustainability is clear, with a strong focus on innovative solutions that address consumer environmental concerns and legislative changes while maintaining functionality and consumer appeal. These trends reflect a broader movement towards more sustainable practices, driven by both technological advances and changing consumer preferences. We anticipate these trends to be of impact throughout 2024 and beyond.
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Packaging Suppliers Global | Issue One 2024
Booth B86
Visit us at Empack Birmingham!
Scan the QR code
21 & 22 February 2024 NEC Birmingham
Our products protect that which has value, limit the risks, and ensure a safe environment. Whether you are looking for can packaging, bottles, pots, drums, containers, buckets, jerrycans, IBC containers, crates, trays, pallet boxes or other packaging, we have the expertise and experience to provide the right solution.
We care. We do. We fulfill. 6
+31 88 1210 400 | houweling.com
Packaging Suppliers Global | Issue One 2024
The first who could make a jerrycan from plastic soup was Houweling Houweling is the first packaging producer to manufacture a jerrycan from plastic soup. Old fishing nets from ocean waste are collected and converted into a new raw material at a recycling company. Houweling can use its own extrusion blowmolding machines to create jerrycans. “Twenty years ago, we could not have imagined having a quality manager in-house as a relatively small packaging company,” says Marc Houweling. “We were mainly practical and used to doing a lot ourselves. Almost all filling activities for our horticultural products are now outsourced to certified companies.”
14001, and ISO 45001,” says Erik Forsten. “This ensures that we offer quality products and services, protect and relieve the environment as much as possible, and optimize our working conditions. In addition, we respond to today’s issues and can innovate in them.”
It is one of the many things the new quality manager, Erik Forsten, has initiated.“We are certified for ISO 9001, ISO
The sustainable mindset of the packaging supplier from Bleiswijk (which is also active in horticulture and supplies
Climate-neutral building
workwear and personal protective equipment) is evident in its new, climate-neutral building. The stairs leading to the office are made from a mix of recycled jerrycans, IBCs, and barrels. In addition, there are solar panels on the roof, and a rainwater-saving system has been installed.
Chain-wide The move to a new building has another reason, according to Marc Houweling. “It better aligns
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Packaging Suppliers Global | Issue One 2024
with our CSR and sustainable packaging goals by keeping raw materials in the chains and with our norms and values. Many of our customers are contributing to this philosophy, and new customers are joining in. Hence the playfulness with those recycled plastic stair treads, which incorporate our own recycled packaging. Many customers used to see us as traders.” With the recently set up blow-molding factory and the constantly growing reconditioning activities, we have become a producer and have integrated backward in the chain. We have also started sourcing the raw materials ourselves. The unique thing is that we use recycled raw materials from packaging we collect ourselves. It has even gotten to the point where we
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install our own shredders. In short, we have the entire chain in our hands.
Legislation-proof In addition to supplying and reconditioning IBCs and barrels, Houweling also supplies plastic bottles, buckets, jerrycans, and barrels. The company takes these packaging materials, processes them back into raw materials, so they do not end up in the incinerator. Before Houweling had this process in order, it had discussions with the government, says quality manager Erik Forsten.
“With new developments, such as the circular economy, you often see a tension between policymakers and legislation. It is important to align the implementation framework
with legislation. To work circularly, you must comply with legislation,” he continues. “If you don’t have your affairs in order, the legislator sees the return flow as waste, and then you are a waste processor and need various permits. Therefore, we have developed a certified process for turning conditioned waste into high-quality raw material. We know the disposer, know what the packaging is made of, know what it has been used for, know how to sort it, and reuse it. We also check and test all incoming goods for the presence of hazardous substances and stay within the maximum limits. Plastic streams we cannot process go to third parties. In short, we can handle all plastic streams and meet all criteria. The used packaging we take in is not waste but raw material for a new unique product.
Packaging Suppliers Global | Issue One 2024
About Houweling Group Houweling Group is a safe place for delivery, advice and development. For packaging that stores your products in an appropriate way and in a striking design. Our packaging made from recycled plastic and our return service for used packaging guarantee a sustainable future.
Watch corner: Houweling Group advises and develops.
We are a guarantor of growth and a guardian of quality. We wholesale and produce packaging that protects products and their environment, recycle used packaging or recondition packaging to keep it in the environmental loop. And we’ve been doing this since 1925. Play the video below.
We care. We do. We fulfill. Frank Houweling, Sales & Export frank.houweling@ houweling.nl +31 6 55 14 86 67 www.houweling.com
Houweling Group - Packaging Solutions
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Ton’s take: Circular packaging - refill vs prefill Dear Packaging Suppliers Global reader, Thank you for taking the time to read my take on packaging issues. This is already my 3rd contribution to the Packaging Suppliers Global digital magazine and I hope I’m not boring you. If you agree or disagree with my points of view, please feel free to contact me. I’d really appreciate your feedback. In the 1st edition, I spoke about the challenges of converting sustainable packaging materials in existing production processes. I interviewed Marieke Havermans of TNO about how to adjust your processes in order to produce without compromising output and quality.
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In the 2nd edition, I wrote about Food & Beverage packaging, as this is by far the largest category of packaging material. I talked to Ron van Hilst of Cargill about the importance of barriers to avoid food waste.
Circular packaging, what is this? In this 3rd edition, I like to talk to you about circular packaging. Although this is a very broad definition, for me, it is all about packaging which is being reused/refilled by the customer. It’s nothing new, as refill initiatives have been around for donkey’s years. I used to shop in a local grocery store in Rotterdam in the early 80’s, where they had
large fiber drums with commodity products like rice, cereals and pet foods for scooping. Throughout Europe, many more examples of refill stations followed, one more sophisticated than the other. So, unless you’ve been living under a rock for the last decades, you will have probably come across such a refill station. So what is circular packaging? Let’s see if we can get a mutual understanding of that name, as there are many interpretations going around. Yes, you’re right, recycled packaging can be called circular packaging too. Unfortunately, legislation doesn’t allow for recycled packaging to be used as food packaging, because of risk of migration.
Packaging Suppliers Global | Issue One 2024
If it’s in a closed loop, such as PET bottles, it is possible, so yes, recycling is definitely a form of circularity. However, what I’m looking at here is refill packaging, because this is where the customer is directly involved. I deliberately used the term customer and avoided the word consumer as I like to address this from 2 different angles; for the Business-to-Consumer (B-t-C) market, but also for the Business-to-Business (B-t-B) market.
Business-to-Consumer market: Refill vs Prefill First, let’s look at what most of us have seen already; refill stations at your local supermarket, so B-t-C. These are used for commoditized products, such as cereals, pet foods, rice, just like my local supermarket in Rotterdam did 40 years ago. Most refill stations function where the consumer takes a bag and holds it underneath a dispenser with the product of choice. Once the consumer thinks they have the amount of product they want, they’ll stop the dispensing. This is problem no. 1, as not all consumers have the same spatial understanding of what the bag can actually contain. Another problem arising out of a self-dispensing consumer, is that there are many distractions, such as children, friends and mobile phones that may distract from the timely stopping the dispensing.
What if a consumer brings their own container for refilling, but this container has not been properly cleaned? In the Netherlands, you’re legally allowed to bring your own container to the ‘Chippy’, but most of them refuse to put the chips in, as they don’t want to be held responsible when the product doesn’t taste well once home. Problem no. 5 is all about hygiene. Obviously the mess on the floor, as described in problem no. 2 is already a hygiene challenge, but this is a potentially more serious problem. People with let’s say a serious nut allergy will not be very happy with nuts trampled on the floor, as this could trigger an allergic reaction. Ironically, all of us having worked in a food packaging environment, know that in a BRC environment it’s been forbidden to have nut products in the facility. Even eating a peanut butter sandwich is not allowed, because of the risk of contamination of the other food packaging. Warehouses storing packed food are not permitted to store nut products. Packed foods which may have been in contact with nuts have to warn the allergic consumer. I’ve seen bags of peanuts which had a warning panel stating that the product may contain nuts (sic)……………
Through one of my roles as Executive Director at the European Co Packers Association (ECPA), I know how contract packers and contract manufacturers are dealing with these very strict allergen rules. This makes it all the more difficult to comprehend that retailers would allow nut products to be dispensed out of a refill station with allergens floating around. The above mentioned problems are the reason why most of these refill stations usually quietly disappear out of the supermarkets. Contrast with all the fanfare with which they were introduced. Obviously with technology improving, there are much more sophisticated refill stations, but let’s see how both retailers and consumers will embrace them. It is a great shame for the growing group of consumers who want to contribute to packaging reduction. There’s been initiatives of packaging-free supermarkets throughout Europe, but so far the vast majority failed. The alternative way of reducing packaging may not be through refill but through prefill. The difference there is that the actual filling of the product is not done at the retailer. The consumer buys a packed product, usually in a more sturdy container,
This then leads to problem no .2. The bag is overloaded or perhaps to weak for the excess weight, which results in product on the floor. This needs to be cleaned up immediately, as it’ll get spread over the aisle, people may slip over it and young children may pick it up. In todays’ supermarkets, staff is scarce, so the chance that the mess on the floor will be there a while, is very real. Problem no. 3 arising out of this is ‘who pays for the spilled product’? Problem no.4 is about responsibility for a failed product.
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which is returned (or picked up) once empty, cleaned and refilled. The responsibility of the refilling with the earlier mentioned showstoppers, is being transferred to specialized companies, such as contract packers. This is why it’s called PREFILL. There have been some interesting prefill initiatives and I’d like to highlight one here. Last year I got in touch with Ben Patten (pictured) at Dizzie. They are selling rigid plastic containers with various food products, such as granolas, lentils, pastas, rice and snacks. After the consumer has emptied the container, they can return it through a reverse vending machine at the retailer or have it collected by the delivery driver. Yes, I hear you say, just like the milkman use to do. The beauty of this however, is that Dizzie has teamed up with national retailers, such as Milk & More, Abel & Cole and Modern Milkman. Good to see how these new initiatives can be combined with things that worked well in the past and help the modern conscious consumer. The key driver for the success of Dizzie will be that they get solid partnerships with brand owners, food producers and can build up a robust distribution network. Using a professional party to clean and refill the containers will contribute to an efficient flow and quality. With todays’ consumers having less time to spend on grocery shopping, delivering direct-to-consumer will help unburden their time constraints.
Ben Patten
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Business-to-Business market: Join the Loop All these already mentioned food- and non-food products in the supermarkets need to be produced, packed and distributed. This is usually done in huge packaging formats bulk containers such as jerry cans or buckets. These containers are quite often not being reused, as the producer of the product may be in a different country. These packs will then end up in landfill/ incineration or with a bit of luck in the recycling stream. This is a shame, as they’re built to last a long time and can be easily reused. But, just as with the law not allowing you to use recycled content for food packaging for consumer packaging, the same applies for industrial packaging. Reuse is difficult, unless you have a closed loop, but this may not be practical with long (global) supply chains. Late last year, I was invited to join in a panel discussion by Christa Bakker (pictured). She started the initiative Join the Loop for a closed loop for industrial packaging. Christa identified that there is a huge amount of empty bulk packaging, which
could easily be reused for many more years. But no one knew how to set up a closed loop guaranteeing the history of the container so that it could be used again safely. Given her background in the chemical industry with supplies into the food and pharmaceutical industry and the magnitude of these markets, she started Join the Loop, a matchmaking platform to exchange used packaging streams for re-use or recycling with specific characteristics, guaranteed origins and recorded history. As this is all for B-t-B markets, you can more easily predict the product streams. For now, it’s still a concept, but immediately after the initial introduction, there was massive interest, as the advantages are obvious. Not only does it help industry fulfill its part of the sustainability challenges. It also will save lots of money going forward. Initiatives such as Join the Loop are ideas, but with the bright minds of the right people combined with the latest technology like blockchain, they can make a huge difference. I hope that this little deep-dive into reusable packaging will provide you food for thought.
If you have any comments or suggestions, please feel free to contact me through my regular mail address ton@ tkpackagingconsulting. com or find me on LinkedIn (https://www.linkedin.com/in/ tonknipscheer/). See you at the next edition of Packaging Suppliers Global.
Christa Bakker
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FOOD & DRINK, PERSONAL CARE, PRINTED MATERIAL - WHATEVER YOU’RE PACKAGING...
WE HAVE THE SOLUTION ALL WRAPPED UP! Empack 2024 is coming! Visit stand D50 to see: • Compostable shrink film • Fully-automatic l-sealer for display applications
STAND D50 21 - 22 FEBRUARY NEC, BIRMINGHAM
• Side feed sleeve wrapper for transit packaging • The widest auto-bagging machine in the market
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YPS.CO.UK
Packaging Suppliers Global | Issue One 2024
YPS will be demonstrating the use of compostable film on its shrink wrapping line on stand D50
Compostable film first at Empack event
The latest in sustainable packaging materials – compostable shrink film – will be on show at this year’s Empack event!
Y
orkshire Packaging Systems (YPS) will be demonstrating the film on their stand – D50 – showing the excellent finish achievable, as sample products are wrapped live. The compostable film will be teamed up with an l-sealer for a high-gloss finish and strong seal, ideal for display packaging. It’s the first time event visitors have had the chance to see both this film and this machine from YPS.
“We can’t wait to show visitors this innovative, green packaging development. The finish we can achieve with this film proves that there’s no need to compromise on quality when you’re pursuing sustainable goals,” stated YPS MD, Glyn Johnson. The European-made compostable film is available from 12 - 38 microns, with excellent tensile strength and a bright, highly transparent finish. This sustainable innovation joins
a wealth of green film options from YPS, whose materials range is the widest in the market. All films the company offer are recyclable, many are available with recycled content of 30% or more and their range even includes both bio-based material and food-contact approved recycled-content specifications. Demonstrating how the compostable film is handled, it will be running on an exclusive l-sealer machine. This equipment
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is fully automatic and can achieve professional display-standard wrapping at speed. Designed for the operator’s ease, it features an enlarged infeed belt for loading, front and rear opening for improved access and simple, graphics-based controls.
And there’s more… The YPS stand will also feature not one, but two, other examples of leading packaging equipment from the company’s comprehensive portfolio of equipment. To complement the l-sealer wrapping line, YPS will also
show a twin-lane side-feed sleeve wrapper, designed for transit packaging applications. Flexibility is key for this machine, creating multiple collations, including trayed and trayless, with fast changeover routines. Last but not least, the shrink wrapping equipment will be joined by a market-leading bagging machine, representing YPS’ e-commerce and mailing fulfilment machinery offering. This machine takes the crown as the widest autobagger on the market. It’s also the only hybrid bagging machine available, able to use both paper and plastic materials.
The YPS Team are looking forward to talking through the materials and equipment on show, plus answering any questions about the ideal packaging combination for visitors’ operations. With over 45 years’ experience in the industry, YPS are ideally placed to discuss how to achieve packaging goals across a myriad of industries and products.
The widest auto-bagging machine on the market will also be on show at YPS’ stand, D50
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Packaging Suppliers Global | Issue One 2024
Delivering the complete package Stretch Wrapping Machinery
NPP combine best in class packaging, high performance machinery and systems along with a partnership approach to offer you a complete packaging solution.
Case Handling Equipment
Stretch Film
Service & Parts
Visit us at stand E50 at Packaging Innovations & Empack
21 & 22 February 2024 | The NEC Birmingham
e: sales@nppgroup.co.uk w: www.nppgroup.co.uk
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Packaging Suppliers Global | Issue One 2024
Delivering the complete package NPP at Packaging Innovations & Empack NPP is thrilled to announce its debut at Packaging Innovations and Empack, a platform that brings together the brightest minds and latest innovations in the packaging industry. This marks a significant milestone for NPP as we showcase our expertise, connect with industry leaders, and unveil our flagship products. NPP are a proud Sales Partner for Lantech in the UK and Ireland. At Empack we will be featuring a range of Lantech Case Handling Equipment, Stretch Wrapping Machinery and related Packaging Materials. Partnering with leading suppliers like Lantech allows us to provide a range of packaging systems that can help your business increase production efficiency whilst reducing labour cost and time.
“We are excited to participate in Packaging Innovations & Empack which is a significant event for the packaging industry.” Said Mick Carless, UK Operations Manager at NPP. “Our team is eager to showcase our packaging solutions and discuss how we add value and improve efficiencies for our customers.” Drop by our stand at Packaging Innovations & Empack to meet the team and find out more about our range of packaging solutions – Stand: E50 e: sales@npproup.co.uk w: www.nppgroup.co.uk
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Packaging Suppliers Global | Issue One 2024
Shaping progress together: Our commitment to sustainable stretch wrap At NPP, we are committed to reducing the impact of our activities on the environment and assisting our customers in their efforts to address their sustainability concerns.
Our pallet wraps are fully recyclable, and our range includes wraps with 30% recycled content. Made with up to 30% post-consumer recycled material (PCR), it offers similar performance to standard stretch film. This ensures that you do not need to compromise on quality while choosing a more sustainable solution for wrapping your pallets. The team at NPP will work in partnership with you to help identify the most efficient packaging and machinery for a more sustainable future.
About NPP NPP combines best in class packaging, high performance machinery and systems along with a partnership approach to offer a complete packaging solution. The packaging specialists have over 40 years of experience in the industry and are a trusted partner for businesses in the UK and Ireland across a wide range of sectors, including food and beverage, agriculture, industrial and pharmaceuticals. The company offers a range of packaging machinery, systems and materials from bespoke flexible films, pallet wrap and bags to pallet wrappers and case handling machines. NPP goes beyond merely supplying equipment and materials; they offer strategic advice on transforming your packaging operations. Equally important, their team of engineers in the UK will be there to service and maintain your machines whenever the need arises.
Lantech QL-400XT Semi-Automatic Stretch Wrapper
The QL-400XT semi-automatic stretch wrapper saves time on each wrapping cycle with the XT Cut & Clamp feature. The film is gripped and cut at the end of the wrapping cycle. The operation is mechanical and does not require a separate compressed air supply or power supply. The Load Guardian control system creates profiles with the appropriate retention force for frequently occurring loading applications. Users process up to 35 loads per hour with the QL-400XT stretch wrapper, where the film can have a maximum pre-stretch of 300%.
Lantech C1000 Case Erector
The Lantech C1000 excels in reliability and efficiency, ensuring seamless case erecting with minimal maintenance. Its ergonomic design features a low-level magazine for easy refill, unique vacuum suction for perfect cases, and quick change-over capabilities. With options for tape or glue closure, it accommodates a variety of case sizes at speeds up to 30 CPM, ensuring a square case package every time.
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Packaging Suppliers Global | Issue One 2024
WE ARE: HELPING BRANDS MAKE BETTER CHOICES Spectra Packaging is the UK’s leading independent manufacturer of plastic bottles and closures to many leading high-street brands in the cosmetics, toiletries and personal care markets. Our business is built on a culture of sustainability and responsibility, with a passionate belief that suppliers within the packaging industry must step up and LEAD BY EXAMPLE.
PCR3O ALL OUR BOTTLES AND CLOSURES CONTAIN 30% RECYCLED CONTENT AS STANDARD
From supply chain partnerships to manufacturing practices, Spectra has developed a sustainable ethos that extends beyond the products we make. As a responsible manufacturer, we provide thought leadership for brands with environmental solutions to help them make better choices.
WE ARE: YOUR RESPONSIBLE PACKAGING PARTNER Since introducing Prevented Ocean Plastic into our recycled plastic supply chain in 2022 we have brought in over 847 tonnes, which equates to more than
42 MILLION PLASTIC BOTTLES recovered from at-risk coastal regions that do not benefit from robust waste management infrastructures.
RECOGNISED FOR OUR PREVENTED OCEAN PLASTIC COMMITMENT
LCA
LIFE CYCLE ANALYSIS HALAL - HEALTHY - HYGIENIC
None of our manufacturing waste goes to landfill
Our objective is to ensure zero pellet loss to the environment
We track our E.S.G. endeavors through verified reporting
We conduct independently verified LCA’s for factual analysis
We adhere to the ISO: 14001 environmental management
Our products meet Halal and Vegan certification
WE ARE: SPECTRA PACKAGING www.spectra-packaging.co.uk Call: +44 (0)1986 834100 Email: sales@spectra-packaging.co.uk Antonine Way, Sparrowhawk Road, Holton, Halesworth, Suffolk, IP19 8RX
20
SEE US AT
PACKAGING INNOVATIONS 21/22 FEBRUARY NEC BIRMINGHAM
STAND J62
Packaging Suppliers Global | Issue One 2024
Spectra - Redefining the packaging industry pectra Packaging is a S leading independent manufacturer of rigid plastic
packaging for the toiletries, cosmetics, and personal care markets. The UK-based converter champions sustainability, promoting the idea that packaging suppliers should set an example for others to follow by making a responsible commitment that extends beyond the products they make. This ethos drives Spectra’s commitment to help brands make informed decisions that mitigate
environmental harm when packaging their products.
Sustainability at its core
on sustainability continues to fuel innovation within the business, compelling it to explore alternative materials and processes, which helps set it apart in the industry.
Since its formation in 2008, Spectra has placed sustainability at the heart of its operations, with a belief that those within the industry must step up and initiate change. Indeed, Spectra has seen the significance of sustainability grow among its customers and partners, enabling them to nurture stronger bonds with environmentally conscious brands and adapt to evolving consumer awareness. Similarly, adopting a keen focus
The company’s purpose-built manufacturing facility was designed in 2010 with the environment in mind, benefitting from solar and green energy, air source heating, energyefficient machinery and lighting, recycled materials used within the building structure, electric car charging points, flood prevention measures, a purpose-built cycle path and the regular planting of trees on its site.
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Packaging Suppliers Global | Issue One 2024
Spectra has also successfully embedded sustainability into its operations, from product design to green procurement policies and energy consumption reduction; adopting circular economy principles to implement green supply chain standards and responsible waste management
responsibly, plastics are still the go-to material, providing lightweight, durable, and costeffective solutions for personal care products. The material also promotes financial sustainability for brand owners and consumers and provides practical benefits such as squeezability and maximisation of product use.
Helping brands make better choices
The second pillar advocates approaching packaging decisions from an informed and scientific perspective. Personal care brands can prioritise environmental sustainability by considering packaging materials’ life cycle, from material harvesting and packaging manufacture to recyclability and carbon footprint. This scientific approach urges brands to seek and adopt solutions that minimise environmental harm, reflecting a broader commitment to sustainability.
This year, Spectra launched its Better Choices campaign, a strategic call to action that underscores the importance of making informed, sciencebased decisions to reduce environmental harm. The campaign aims to reshape the personal care and cosmetics packaging landscape, focusing on three fundamental pillars. The first pillar acknowledges the diverse packaging needs of various products and the enormous importance of choosing materials that best suit specific applications. Spectra argues that when used
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To illustrate this, Spectra commissioned an independent Life Cycle Analysis in 2021 to determine the environmental impact of one of its typical products against comparable
products made from glass and aluminium. The assessment considered Spectra’s manufacturing practices and concluded that its HDPE and PET plastic products provided the lowest overall environmental impact based on a UK market scenario compared to their glass and aluminium counterparts. Full LCA Report here. The third part of the campaign looks at the importance of partnerships with suppliers that proactively lead the way in packaging sustainability. Spectra believes brands should demand bold collaborations with suppliers who share a commitment to environmental responsibility and community impact. Thoughtleading initiatives, such as PCR30 and their Prevented Ocean Plastic commitment clearly demonstrate Spectra’s dedication to being a proactive partner. By integrating these pillars, Spectra’s Better Choices message aims to foster a culture of responsibility, transparency, and continual improvement
Packaging Suppliers Global | Issue One 2024
within the personal care products industry, encouraging brands to make well-informed, sustainable, and proactive decisions that benefit both the environment and the broader global community. By establishing robust sustainability standards and leading by example, Spectra aspires to inspire and influence other packaging manufacturers to prioritise environmental responsibility, contribute to a healthier planet, and redefine industry norms. Spectra passionately believes this should be the standard within the packaging industry. +44 (0)1986 834190 sales@spectra-packaging.co.uk www.spectra-packaging.co.uk
Spectra will be exhibiting at Packaging Innovations, Birmingham NEC, on 21st and 22nd February 2024 they can be found on stand J62.
We are exhibiting! 21-22 FEB 2024
NEC Birmingham
Visit us on stand S30
YOUR EXPERT FOR PACKAGING SOLUTIONS „As packaging experts with over 30 years of experience, we offer you innovative, customised & creative packaging. We consistently Convince in terms of quality, technology, costs and the environment.“
Dirk Wohlgemuth Head of Sales, IIC Packaging
Request now
250 successful packaging concepts Customised & innovative products and materials Independent family business with branches in the UK & Germany Supplier of rigid food packaging for the FMCG market More than 30 years of experience Hundreds of satisfied customers in 40 countries We offer a competent, personalised & proactive customer approach
By your side for over 30 years
IIC International AG uksales@iic-ag.com +44 161 786 1634 www.iic-ag.com
Packaging Suppliers Global | Issue One 2024
Innovative. Creative. Individual. We are specialised in food packaging. I
IC Packaging is one of Europe’s leading suppliers of customised and environmentally friendly food packaging supplying the FMCG industry. The Freiburg-based company with sales offices in the UK, Australia and Hong Kong has been developing customised thermoformed and IML injection moulded sustainable food packaging for all major sectors of the food industry for almost 30 years.
Dirk Wohlgemuth, Director of Sales & Marketing, talks here about his role in the company, innovations and sustainable solutions that the packaging industry is currently facing and will face in the near future. Dirk Wohlgemuth moved to the UK 20 years ago to support the sales and distribution of IIC products in the UK and Australia. As sales manager, Dirk always looks out into the world to identify new trends at an early stage and implement innovative solutions. His main focus is on the careful use of resources, scrutinising existing processes and driving innovation with the result of packaging of the best possible quality. Of course, sustainability is a crucial issue for the packaging industry and is at the centre of IIC’s values, as Dirk emphasises: “As a manufacturer of 600 million food packages per year for ice cream, dairy products, fruit and vegetables through to delicatessen and confectionery, IIC has already developed over 250 successful packaging concepts. Every year, we serve renowned food brands and well-known supermarkets.
With hundreds of satisfied customers in over 40 countries, we are aware of our ecological responsibility.” When developing new packaging concepts, particular attention is therefore paid to the principles of reduction, reuse, and recycling as well as the development of new sustainable materials. This raises the question of how IIC defines sustainability. “Customised, innovative and the best possible packaging for food that is as durable, economical and ecological as possible,” reports Dirk.
“For example, we work with the innovative IML process (in-mould labelling), a singlestage production process under ideal hygienic conditions. This sophisticated technology combines maximum quality with minimum use of material (plastic).” The IML process is therefore an innovative labelling technology for plastic packaging. However, the procedure is extremely demanding: pre-printed labels are inserted directly into the injection mould. This procedure
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Packaging Suppliers Global | Issue One 2024
enables labelling to take place during the packaging production process, in contrast to conventional methods where this only takes place afterwards. The special feature? There is no need for a separate adhesive layer. This is because the labels bond directly with the molten plastic during the injection of the liquid plastic. After cooling, this creates an inseparable unit in which the label is firmly bonded to the packaging.
“This processing technology results in single-material packaging that is fully recyclable - an extremely important factor in terms of environmental friendliness and sustainability that should not be underestimated,” adds Dirk. Another advanced method for environmentally conscious packaging solutions is thermoforming, which IIC uses. Here, too, the aim is to make packaging more efficient.But what exactly does this mean and how does it work?
“Thermoforming is a specialised process that can shape thermoplastics in a variety of sizes, shapes and colours. And it does this using only negative pressure and heat. This enables us to manufacture products of the highest quality that fulfil our customers’ individual requirements and are durable and reliable.” Can thermoforming then also be described as an environmentally friendly technology?
“Basically, the aims of environmental protection are to save resources, reduce waste and increase the use of recyclable materials. Thermoforming enables the production of lightweight yet stable packaging, which reduces material consumption compared to other processes. This contributes to the minimisation of resources and energy. Another advantage of thermoforming is that it can be produced with R-PET. This
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facilitates the recycling process and reduces the environmental impact.” The packaging industry will continue to focus more on sustainability in the future. How does Dirk assess further developments?
“The need to implement cost-effective manufacturing processes that are easy to process and offer full recyclability of the packaging will continue to play a crucial role. There have already been many innovative developments in materials in recent years, such as chemically recycled polypropylene, and production technologies are also constantly being improved to reduce weight and consume less energy,” Dirk looks back. “There are also increasingly better recycling processes that enable a more efficient circular economy. I think that a lot of developments will come onto the market in the next few years. We will go through a phase of innovation with different materials and production methods. We are investing a lot of time in research and development and already have some exciting new concepts in the pipeline.”
IIC - your expert for packaging solutions for 30 years Contact us now. Head Office Germany +49 761 20 85 20 Office United Kingdom +44 (0)161 786 1634 uksales@iic-ag.com www.iic-ag-com
27 & 28 FEB 2024
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Packaging Suppliers Global | Issue One 2024
Innovation unleashed: Packaging Global teams up with the UK’s pr E-commerce, Packaging & Label
e’re pleased to announce W our collaboration with the E-commerce, Packaging & Labelling Expo, the UK’s leading business event enhancing retail brands both online and instore. On the 27th & 28th of February, the ExCeL London will be transformed into the ultimate hub dedicated to exploring the latest strategies, trends and advancements within the packaging and labelling industry.
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Exploring trends and strategies in 2024 and beyond Through uniting leading retail businesses, e-commerce strategists and business owners, this event promises to be an exploration of the highlights, new products and trends taking precedence in 2024 and beyond, as well as the challenges and improvements to be made to further empower all businesses to distinguish more sustainable,
efficient and cost-effective packaging and labelling strategies and use of materials.
Empowering businesses through sustainability and efficiency The event will explore business enhancing topics such as sustainability, responsible sourcing, and the latest packaging and labelling technologies, covering all
consumers, providing the most tailored and suitable packaging and labelling has never been more important to enhance businesses reputation and generate a lasting impression for consumers.
Tailoring solutions for e-commerce retailers E-commerce, Packaging & Labelling Expo is committed to transforming businesses and industry professionals as they will be joined by manufacturers, suppliers and buyers from across a plethora of e-commerce platforms. With hundreds of hand- picked suppliers to help businesses to source pioneering packaging solutions for their white label products, they will be showcasing the innovative designs and cutting edge technologies to revolutionise e-commerce sectors like never before!
Access to a diverse range of shows! One ticket will also grant you access to the four other co-located shows taking place alongside E-commerce, Packaging & Labelling Expo, these are the White Label World Expo, eCom Business Live, Smart Retail Tech Expo and Retail Supply Chain & Logistics Expo too!
Learning from industry experts
g Suppliers remier lling Expo aspects from customised and temperature sensitive packaging to QR codes and smart labelling to maximise efficiency throughout businesses. This will provide all visitors with an educational centre point to unlock the secrets of the sector and stay ahead of competitors by learning how to provide unique and resourceful unboxing experiences! With the growing importance for e-commerce retailers to adapt to the changing demands of
Moreover, this will be an exclusive chance to learn from the success stories and educational seminars from leading industry experts from the likes of Lush, Lil Packaging and many more. With key show features such as the sustainability trail, exclusive networking areas and innovation awards, this is a prime chance for colleagues and industry associations to unite in order to gain a further understanding into the future of e-commerce packaging and labelling sectors. From covering the latest consumer views, sustainable practices to enhance business success and the best ways to provide memorable impressions for consumers, this event ensures to be a profitable and educational two- days for all e-commerce and packaging enthusiasts to attend.
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Packaging Suppliers Global | Issue One 2024
Bespoke & standard timber packaging owlinson Packaging Ltd R is a leading designer and manufacturer of bespoke and
standard timber packaging. Established in 1966, the family-owned business has two sites both providing highquality packaging solutions to businesses across the UK and Europe. ISO certified with a strong commitment to quality and innovation, Rowlinson Packaging has consistently evolved to meet the ever-changing needs of its customers.
Core expertise and services Rowlinson Packaging’s expertise lies in developing custom-made packaging solutions tailored to specific requirements. Our team of experienced designers and engineers collaborates closely with clients to understand their unique needs and devise bespoke solutions that safeguard their goods during transport and storage.
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Beyond custom packaging, Rowlinson Packaging also manufactures a range of standard timber packaging products, including: •
Plywood cases
•
Pallets
• • •
Metal edge cases Potato boxes
Warehouse containers
These standard products cater to a diverse range of industries, from automotive to manufacturing and logistics.
Clip-Lok Sold and manufactured exclusively in the UK by Rowlinsons, the patented returnable Clip-Lok transport box consists of plywood panels held together with detachable steel clips. The collapsed transport box is easily assembled and strong
enough to be stacked up to seven high. The reusable transport box can be flat-packed after use and will then take up close to 80% less space, thus minimising return and storage costs saving both time and money.
The Clip-Lok box.
Packaging Suppliers Global | Issue One 2024
Wirebound First being developed for the automotive industry in the United States, wirebound containers are uniquely manufactured by Rowlinson Packaging Ltd within the UK and have become very popular with both British and American armed forces as well as for their use as automotive shipping containers in recent years due to being very robust, light and cost-effective.
Competitive pricing and value proposition Rowlinson Packaging aims to provide the most competitive pricing possible, balancing quality with affordability. We leverage strong supplier relationships and optimise production processes to achieve cost-effectiveness without compromising on quality. Our comprehensive range of services, including heat treatment, marking, repairs/ refurbishment and stock holding, further enhances the value proposition for customers.
Quality commitment and ISO Certification Rowlinson Packaging upholds the highest standards of quality throughout its operations, from material selection to manufacturing processes. We source only the finest timber materials and employ advanced machinery and techniques to ensure consistent quality and durability. Our dedication to quality is further exemplified by the ISO 9001 certification, which verifies the commitment to implementing robust quality management systems.
Commitment to sustainability The company has a deep commitment to quality, innovation, and sustainability, and this is reflected in its ISO 14001 certification. Rowlinsons
recognises the importance of environmental sustainability and actively incorporates eco-friendly practices into our operations. We only utilise timber sourced from sustainably managed forests and employ energy-efficient manufacturing processes. Our newly installed biomass boilers allow us to convert waste into the energy needed to heat our assembly department.
Designing bespoke packaging using CAD software.
Product design Our commitment to sustainability extends to the product design, seeking to minimise packaging waste and promote circular packaging solutions. After gathering information on the customers specific packaging requirements the design process enters the concept development phase using CAD software. A technical drawing is produced to develop a prototype of the packaging solution. This prototype will be tested to ensure that it meets the customer’s requirements in terms of strength, durability, and protection. Once the prototype is approved, Rowlinson Packaging will finalise the design and prepare the production specifications for mass production.
Manufacturing With sawmill and assembly facilities at both Nantwich and Thetford the manufacturing process is completed onsite increasing efficiency and reducing lead times and costs to the customer. With a range of saws to cut timber and plywood to desired dimensions our raw material stocks are quickly converted and moved to assembly. Manufacturing jigs are used in both automated and hand assemblies to ensure consistency and speed. After completion, the final assembly is quality checked and, if required, sent to our on-site kiln to comply with ISPM15 shipping regulations.
Logistics Rowlinson’s new fleet of HGVs have increased efficiency and eco-awareness with each unit having a speed control setting with Eco fuel focus for best fuel consumption. These fuel-efficient settings, which are automatically selected, can temporarily be switched off by pushing the Eco-off button to increase the performance of the vehicle whilst still taking fuel efficiency into account. The inclusion of these HGVs into the Rowlinson Packaging (North) fleet gives our customers peace of mind that it is not only their timber that is sourced in an eco-friendly manner, but their packaging is also delivered directly to their facility in the fastest and most energy-efficient way.
ROWLINSON PACKAGING (NORTH) LTD t: +44 (0)1829 260 571 ROWLINSON PACKAGING (SOUTH) LTD t: +44 (0)1842 753 262 e: packaging@rowlinson. co.uk w: rowlinsonpackaging. co.uk
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Packaging Suppliers Global | Issue One 2024
Lantech supplies packaging solutions for Gousto home recipe boxes Home recipe meal kits are popular. Home cooks can order fresh ingredients for meals online, and have them delivered straight to their doorstep. To meet the growing demand, UK-based Gousto has invested in automating its processes. Packaging machines from Lantech are part of the solution. K home recipe meal kit U supplier Gousto has already purchased a number of Lantech
packaging machines to support its growth. The company has also made a new investment in Lantech’s packaging technology; working together in order to
greatly increase production capacity for erecting and sealing the shipping cartons that serve as thermally insulated containers for the meal kit’s. Gousto turned to Lantech’s Centre of Excellence in Malden, the Netherlands, for a comprehensive solution.
Machines process many types of cases Lantech, which is one of the exhibitors at Packaging Innovations & Empack 2024, recommended the C-1000 and CI-1000 case erectors to the recipe box supplier, because of their flexibility in handling different types and sizes of case at high speeds. A major advantage of the machines is the simple and consistent way in which they always produce right-angled boxes. 90-degree right angles in all corners ensures that the cases are optimally suited to the logistics chain and have maximum stability. The different properties of the corrugated cardboard as well as environmental factors such as changing temperatures and humidity, also pose challenges. However, Lantech machines can easily cope with these, explain Mike Irving and Kieran Ford, UK sales managers at Lantech. The case erecting process is fully controlled from the moment the blank is loaded into the magazine, to the moment it emerges as a fully formed box with a closed base; a specially designed
38
pick-up frame pulls the case out of the magazine on two sides and ensures it is consistently opened into a rectangular position. Before the case is conveyed further, the flaps are folded, making the case rigid and fixing it in its rectangular position. A push bar progresses the case towards springloaded side belts that move inwards and outwards to compensate for width deviations, and transport the case over the closing device. The meal kit supplier can produce up to 30 cases per minute with the case erectors, the bottoms of which are sealed with adhesive tape or hot glue.
“Working together with Gousto to overcome their packaging challenges has been really exciting” “It’s always great to collaborate and create solutions that work perfectly; ensuring accuracy, reliability, and exceeding the required throughput speeds. We look forward to working on many more projects together””. – Kieran and Mike
Secure sealing process After ingredient filling, the recipe boxes are automatically sealed. The Lantech CS-1000 and CS-Random High Speed systems are used here. The rectangular shape of the cases is also maintained during this process. Automatically adjusted centering and feeding systems ensure that the cases are fed correctly, with sufficient space between them to avoid jams. Rollers move the cartons to the spring-loaded side conveyor belts, which can adjust to the slightest variations in carton width. The belts hold the case while the flaps are folded down, during a completely controlled sequence, and sealed with adhesive tape. The Lantech CS-1000 Random High Speed carton sealer can even automatically adjust to changing carton formats.
About Lantech Lantech is a global leader in stretch wrappers, and case & tray handling machines. Founded in 1972, the US familyowned company developed the world’s first rotary stretch wrapper and has continuously optimised this technology ever since. Lantech employs around 750 people. The European headquarters are located in Malden, Netherlands. www.lantech.com
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Packaging Suppliers Global | Issue Two 2023
ADPAK CAN DELIVER
END OF LINE PACKAGING SOLUTIONS THAT ARE RIGHT FOR YOU HIGHPACK SPEED A LINES GING
SHRIN WR AP K PING
COMP END- LETE O PACK F-LINE A SYST GING EMS SLEE V WR AP E PING
TRIM
SEAL
ING
E-COM AUTO MERCE BAGG ING CASE & CAS ERECTING E TAP ING
www.adpak.co.uk
SPIR A WR AP L PING FEED I SEPA NG & R SYST ATION EM
FLOW WR AP PING PALL E WR AP T PING See us on Stand C56
3 PENDLESIDE, LOMESHAYE IND ESTATE, NELSON, LANCS, BB9 6RY Tel: 01282 601444 | Fax: 01282 612201 | info@adpak.co.uk
Packaging Suppliers Global | Issue One 2024
BVM Papertec 95/5
Introducing Adpak’s cutting-edge e-commerce machines Automated e-commerce packaging solutions – Plastic or paper packaging, we do both! You make the choice...
A
dpak is the UK’s number one supplier of packaging machines, systems, and films to both large and small businesses across a wide range of industries. With over 12,000 successful machine installations to our name since 1988, supporting a variety of different applications, we know a thing or two about shrink wrapping and packaging systems. Here, we showcase just some of our e-commerce
machines for wrapping in paper and film.
Papertec 95/5 – Highly flexible packaging, either in kraft paper or film on one bagging machine The Papertec 95/5 is a highly flexible machine, for packaging products using either kraft paper or sustainable packaging film. The newly developed sealing option has made this
innovation possible, using a single roll of paper or film which is folded before the sealing part of the process. The paper is recyclable and will withstand the mechanical as well as technical demands of the postal network. The Papertec 95/5 can be easily adapted to different product ranges. The product length can be variable and is measured during the process to give an appropriate bag size.
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Packaging Suppliers Global | Issue One 2024
To increase the brand value of your shipments, the paper or film used can be preprinted with your logo or other advertising content. For the perfect e-commerce despatch system, we can also supply the Papertec 95/5 complete with scanners, address labelling machines and conveyors to suit.
BVM Paper Packaging Machines – Maxibrief & Papertec 800 The BVM Paper packaging machinery range can help you to increase your outbound throughput, packing various sized products without the need for setting changes. The Maxibrief & Papertec 800 systems use pure kraft paper with no PE coating and no paper waste. The items are packaged ready for dispatch. The pure grade paper packaging material is fully recyclable and compostable. The packaging can easily be reused by the end user for a possible return shipment. Paper is significantly cheaper than cardboard packaging, and can be stored on rolls in a
Comtex 4G
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space-saving manner, in just one width. The fully automated packaging process of the BVM Papertec systems, enables significant savings to be made in personnel and material costs.
Comtex – the machine choice for fully automatic packaging of either outbound items in coloured film for shipping, or inbound items for returns processing A sealed package is produced either with transparent or centre folded film. Working in-line and measured via light curtains, this machine can automatically process products of different dimensions. The products do not have to be pre-sorted beforehand. The machine is set to the maximum possible product size. The film pack is first cut to length, then depending on the product width, the excess bag is cut off in an additional side sealing station. A tight film bag is produced by scanning the product’s dimensions during the packaging process and tightly sealing the film in both
directions. An item packaged in coloured film with a shipping label is now ready for dispatch. This machine can also be used for packaging returned items in clear film, ready to go back into stock. The processing of other products such as books, magazines, shoes, electronics and spare parts is also possible. The Comtex is available in two sizes the 4G and 3G. The Comtex 4G covers a wider and higher product range (sealing width 750 mm, belt width 600 mm) and is more suitable for outbound applications. These fully automatic mail order and returns systems are available with or without labelling. In the Comtex family, the operation of the side sealing station has been fundamentally changed to increase performance. This makes outputs of up to 1800 packs per hour possible. BVM are true market leaders with a solution to suit every application. For more information, please contact one of our sales managers on +44 (0)1282 601444 or via email to sales@adpak.co.uk.
Watch column: E-commerce packaging machines Shaping a greener future: Our commitment to sustainable shrink film
NEW Adpak BVM 95/5 750 – Paper
With many years experience supplying films to our customers we have always been mindful of the need to supply packaging responsibly; following the mantra reduce, reuse, recycle. Our shrink wrap films are fully recyclable and where possible contain a minimum of 30% post-consumer waste.
Adpak BVM Comtex 3G – Returns
If food safe contact is required, we can offer fully recyclable virgin films or polyolefin films with recycled content, whilst still being fully recyclable. For bagging only applications we can supply a variety of paper, degradable or home compostable films and for e-commerce we encourage the reuse of the bag for returns.
Adpak BVM Comtex 4G – Despatch
With a wealth of resource, we help our customers make the right decision for a more sustainable future.
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Packaging Suppliers Global | Issue One 2024
Premium recyclable and sustainable packaging Sustainable, recyclable, premium, and cost-effective are terms that have not always been closely aligned in the luxury and premium packaging sector. Times have changed and Lyte Packaging is at the forefront of the revolution. We have been designing and manufacturing packaging for over a decade and take the sustainability challenge seriously. Our mission is to reduce the amount of plastic in consumer packaging by offering innovative, sustainable solutions primarily made from renewable sources. From luxury rigid boxes to folding cartons, retail bags,
e-commerce boxes, mailing bags and pulp trays, we use our experience and expertise to advise on the right decision for you. With FSC certification, we can ensure that our paper is sourced from responsible manufacturers. Whilst fibres from trees form a critical part of these materials, we also offer new revolutionary materials that have a lesser reliance on our forests. These alternative materials are made from a mixture of wood fibres and agricultural waste such as sugar cane, grass, seaweed, or bamboo. By using previously ignored resources and agricultural by-products, which would previously have
been discarded or turned into soil, the environmental footprint is much smaller than traditional paper products. As they have been made into paper suitable for manufacturing packaging, these materials can be recycled in the same way as any other regular paper. Part of our packaging design process includes choosing materials that are compatible with UK recycling so that it can be easily recycled at the end of its life. With this in mind, we avoid the use of plastic laminates as they negatively affect the paper recycling process and instead utilise our custom developed water-based varnish. It gives a durable and premium finish
Packaging Premium Eco-Solutions
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whilst minimising the impact to recycling. It is also important to not forget about what holds everything together – the adhesive! Most modern adhesives are unfortunately made using fossil oils and not all are compatible with recycling. We carefully choose the least impactful adhesives and use as little as possible to achieve a premium finish. We have also developed a bio-based plastic-free starch adhesive that will dissolve in waterhelping you remove another plastic element. You might think that all of this is going to cost you more. It doesn’t have to. We work closely with you to carefully design your packaging ensuring that materials used are minimised whilst giving
your products the presentation they deserve. In addition, in many cases, we can save you money overall by designing your packaging to be fully compatible with the most efficient carrier rates and palletised logistics. Our design offices and warehousing facilities are located in Worcester, UK with over 50,000 sqft of warehouse space across multiple sites. We have over 2000 pallet spaces, offering full scalability for large productions and shipments. Our factory is based in Shenzhen China with state-of-the-art presses and finishing equipment in a dust and humidity-controlled environment. For those customers manufacturing products in the Far East, we are perfectly positioned to
supply direct to your factory. Our team in China are experts in project managing the product sourcing required for materials we do not manufacture ourselves. Lyte Packaging is part of the Sisemen Group with a varied and comprehensive full solution offering. Through Nemesis we can offer a 3PL service, managing your stock and delivering to your customers for you. Lyte Manufacturing can help you to design, source, and manufacture your products. At Project 7 we offer a contract packing and flexible pouch filling service that is fully scalable to your requirements. With in-house marketing and graphic design facilities, we can help bring your designs to life.
Visit us at Packaging Innovations at the NEC We will be exhibiting 21st February to 22nd February, showcasing the best of what we do. Come and see us and set us your packaging challenges!
Stand F90
packaging Premium Eco-Solutions
Find out more: +44 (0) 207 1234 200 hello@lytepackaging.com www.lytepackaging.com
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Packaging Suppliers Global | Issue One 2024
Packaging Premium Eco-Solutions
Premium recyclable and sustainable packaging packaging Premium Eco-Solutions
hello@lytepackaging.com
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www.lytepackaging.com
Tel.: +44 (0) 207 1234 200
THE FUTURE OF TAPE GUNS IS HERE ERGONOMIC DESIGN Avoid repetitive wrist strain (RSI) injuries with the ergonomic designed tape gun.
BUILT-IN MAGNET Easily store your dispenser to your packing bench or forklift using the built-in magnet. Enquire today, only at
www.allpack.uk.com
sales@allpack.uk.com
01543 396 700
Packaging Suppliers Global | Issue One 2024
Allpack unveils innovative ergonomic tape dispenser: Wrist-Ease Allpack, a pioneer in the packaging sector, proudly announces the launch of its groundbreaking ergonomic tape dispenser, Wrist-Ease. This revolutionary product will redefine the tape dispensing experience, prioritising user comfort and efficiency.
Designed with the user’s wellbeing in mind, Wrist-Ease boasts a range of features that set it apart from traditional tape dispensers:
crafted through 100’s hours of user research to develop a user-friendly ergonomic design that promotes a natural and comfortable grip while using the dispenser.
1. Ergonomic design:
The result has been a dispenser which reduces strain on the wrist, making it an ideal solution for prolonged use.
Wrist-Ease has been meticulously designed and
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2. Easy-load mechanism: The tape dispenser features a hassle-free, easy-load mechanism, ensuring a seamless process for loading new tape rolls. This innovation eliminates frustration and enhances the overall user experience.
Packaging Suppliers Global | Issue One 2024
3. Adjustable tension control: Wrist-Ease allows users to customise the tape tension according to their specific needs and the tapes being applied. This feature ensures smooth and precise tape application for various packaging requirements.
4. Built-in magnet: The dispenser incorporates a magnetic plate to allow the dispenser to be easily stored on pack benches or forklift equipment. This feature enhances safety and minimizes the risk of accidents in busy packaging environments.
Ease’s durable construction. The tape dispenser is built to withstand the rigours of daily use, ensuring longlasting performance and reliability. To request a Wrist-Ease trial or for purchase which can be ordered through Allpack’s website at www.
allpack.uk.com/wristease or contact our sales
department to discuss your enquiry sales@allpack. uk.com.
5. Durable construction: Allpack’s commitment to quality is reflected in Wrist-
“Allpack is thrilled to introduce WristEase, our latest innovation in packaging solutions. This ergonomic tape dispenser is a testament to our dedication to creating products that prioritise user comfort and efficiency.” “Wrist-Ease not only enhances the packaging experience for our customers but also underscores our commitment to innovation in the packaging industry.” – Andrew Almond, Marketing Manager at Allpack.
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Packaging Suppliers Global | Issue One 2024
Revolutionsising floor space efficiency: AmbaFlex unveils SpiralVeyor SVs I-Configuration A
mbaFlex’s i-configuration represents the convergence of the best of both worlds, marrying innovation with practicality.
The i-configuration addresses the demands of the end-user market in several ways:
AmbaFlex believes in thinking outside the box, and this exhibition is a testament to its commitment to offering solutions that not only meet but exceed market requirements.
Achieve maximum efficiency in floor space utilisation, allowing for the installation of more production lines. The i-configuration intelligently uses square meters to boost productivity.
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Optimal space utilisation
Enhanced operator access Unlike configurations extending to the left or right, the i-configuration optimizes operator access by extending in the middle. This design choice facilitates smoother operations between production lines. www.ambaflex.com
Packaging Suppliers Global | Issue One 2024
Curious to see it in action? Check out this video!
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Packaging Suppliers Global | Issue One 2024
Newtec is shaping the future of technology and innovation the fast-paced and everIfewnevolving world of technology, companies have managed
to establish themselves as true thought leaders. Among these trailblazers stands Newtec, a pioneering organisation that has consistently pushed the boundaries of innovation in the industry. With a relentless focus on cutting-edge solutions and an unwavering commitment to progress, Newtec has emerged as a driving force behind automation in the food industry.
Durable and userfriendly weighing, sorting & packing equipment Focusing on innovation, quality, and long-term customer relationships, Newtec helps manufacturers all over the world to automate and thereby optimise their production through durable and user-friendly weighing, sorting and packing equipment that minimises energy consumption and giveaways
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and converts the customer’s products into highly competitive quality products. Founded with quality and innovation as core values, Newtec has consistently delivered groundbreaking products and services that have set new industry standards. Their comprehensive portfolio caters to the weighing, sorting and packing industries. Their breadth of expertise not only showcases their versatility but also positions them at the forefront of diverse technological advancements.
Tailored solutions to meet client requirements One of the most notable attributes of Newtec is their deep understanding of the ever-changing
needs of their customers. By prioritising their clients’ requirements, Newtec has been able to develop tailored solutions that address specific challenges across the weighing-sorting and packing industries. This customercentric approach has not only earned them accolades but has also cemented their position as a thought leader that puts functionality at the heart of innovation.
Packaging Suppliers Global | Issue One 2024
Research and development for a sustainable future Beyond customer-centricity, Newtec’s dedication to research and development has been a defining factor in their ascendancy as a thought leader. The company continually invests in research and development allowing them to stay ahead of the curve and consistently redefine industry benchmarks. By delivering energy-efficient solutions and e.g. adapting their packing machines to handle containers in recycled cardboard and 100% recycled and reusable plastic, Newtec showcases their dedication to building a more sustainable future for generations to come. This dedication resonates with both customers and stakeholders, further solidifying their status as thought leaders with a conscience. Moreover, Newtec’s thought leadership is also evidenced by their strong partnerships and collaborations with other
manufacturers worldwide. With their state-of-the-art internal laboratory, they also work in close cooperation with national and international researchers, scientists, universities, and PhD students to identify new developments and insights that have the potential to transform the whole industry tomorrow. Furthermore, Newtec is an active partner in the Open Science network. By embracing cooperation and open dialogue, they have built a collaborative ecosystem that accelerates innovation and encourages a vibrant exchange of ideas.
Newtec’s role as a thought leader In conclusion, Newtec’s journey to becoming a thought leader in the industry is a testament to their unwavering commitment to quality, innovation, costeffectiveness and collaboration. Their customer-centric approach, focus on responsible business practices, and dedication to pushing the technological envelope have earned them the
respect and admiration of their peers and clients alike. As the industry continues to evolve, one thing remains certain: Newtec’s role as a thought leader is destined to shape the future of technology and innovation for years to come in the pursuit of adding value to customer solutions in the food industry.
Fun facts Did you know that in 1997 Newtec constructed the first AI-based grading machine for potatoes before: • • • • • •
WiFi was introduced Facebook.com was registered Netflix was established Operating systems were still installed from floppy disks Intel launched their Pentium II A computer beat a reigning world chess champion under tournament conditions
WATCH: Newtec High Speed Container Filler
Meet Newtec at Fruit Logistica 2024! Hall 2.1 Stand B-31
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Packaging Suppliers Global | Issue One 2024
Packaging innovations National Wash Network strengthens Canada’s reusable food packaging drive
collection and warewashing processes through local partnerships, the National Wash Network is leading the way toward a circular economy.
The National Wash Network has unveiled an initiative aimed at creating an infrastructure that fosters reusable food packaging programmes throughout Canada.
Coca-Cola trials ‘labelless’ packaging for Sprite on-the-go bottles
This innovative network comprises commercial wash facilities and logistics providers strategically positioned in major metropolitan areas across the country. This strategic deployment empowers local and national food service brands to make the shift from disposable packaging to embracing reusable alternatives. By establishing decentralised
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Coca-Cola is set to conduct its first UK trial of ‘label-less’ packaging, starting with Sprite and Sprite Zero on-the-go bottles. During the limited trial, labels will be temporarily removed from single 500ml Sprite and Sprite Zero bottles, replaced by an embossed logo on the front. Laser-engraved product and nutritional information will be featured on the back of the pack.
While the existing labels are fully recyclable, this innovative approach aims to simplify the recycling process by eliminating the need to separate labels during recycling, thereby reducing overall packaging material usage.
Innovative paper-based packaging solution for live bees unveiled Smurfit Kappa introduces a sustainable packaging breakthrough for Biobest, a pioneer in biological crop protection and pollination. This paper-based solution replaces the previous plastic box, offering enhanced durability and weather resistance. Founded in 1987, Biobest revolutionised organic
Packaging Suppliers Global | Issue One 2024
system that shifts cities from single-use to reusable takeaway packaging. The innovative approach, currently being tested in Aarhus, offers convenience for businesses and consumers, allowing packaging from various providers to be easily returned to shared automated collection points 24/7. The system employs deposit reimbursements for high return rates and collaborates with Visa, MasterCard, and Shift4 for seamless contactless payments. TOMRA manages the entire process, from automated collection to industrial sanitisation, ensuring scalability for a future where reusable packaging becomes the norm.
Earthware being used © The National Wash Network / Cision
s in the news... pollination by breeding bumble bees. Recognizing the need for an eco-friendly transport solution, Biobest collaborated with Smurfit Kappa to develop an insulated box. The box, part of Smurfit Kappa’s Better Planet Packaging portfolio, is crafted from waterresistant AquaStop paper, ensuring robustness for outdoor use during fruit and vegetable pollination.
UK: Import labels to go digital with new laws British businesses are poised to experience cost and efficiency improvements as import labels undergo a digital transformation. The shift to digital labelling enables businesses to upload essential regulatory and
manufacturing information online, eliminating the need for physical printing on products. This not only saves time and resources but also allows companies to redirect these savings towards scaling up and expanding their operations. Recognition of CE marking for products such as toys and machinery will continue, alleviating compliance burdens on businesses.
First-of-its-kind reusable takeaway packaging system launches in Denmark TOMRA and Aarhus municipality launch a groundbreaking threeyear pilot, introducing an open
Damm: a new success story for Macsa Id in the beverage sector Damm, a Spanish brewing company with a 145-year history, recently partnered with Macsa id to enhance its production process. Damm, a multinational corporation, needed batch coding and expiry date labeling on its beer bottles. Macsa id provided the solution by installing two LASER KIP 1110 110WPLUS UHS CO2 lasers for coding returnable containers on labels. These lasers, operating at a capacity of 63,000 bottles/hour, were integrated into the labeling process, offering flexibility based on the container format. These CO2 technology printers are ideal for high-speed coding, adapt to different materials, and promote sustainability by eliminating the need for consumables like inks or solvents.
Clarins unveils lighter, greener cosmetics sample packaging Luxury skin care and cosmetics company, Clarins, and cosmetics tube supplier, Albéa Tubes, are joining forces to introduce a groundbreaking sample packaging solution called EcoLittle Top.
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Packaging Suppliers Global | Issue Two 2023
This innovative flip-top closure system, tailored for sample formats, addresses the triple Corporate Social Responsibility (CSR) challenge of sustainability, recyclability, and the integration of recycled materials. Aligned with the CSR commitments of both brands, EcoLittle Top represents a transformative evolution in Clarins’ sample offerings. Upgrading its sample tubes, Clarins will incorporate EcoLittle Top, the latest addition to Albéa Tubes’ EcoTop range. By eliminating one component, EcoLittle Top achieves an impressive 47% reduction in the total tube weight.
Nespresso Canada expands coffee capsule recycling scheme Nespresso Canada broadens its Green Bag recycling solution to include all Prince Edward Island communities, extending convenient recycling options for aluminium coffee capsules. The Green Bag Programme, now available in over 1,000 communities across Canada, simplifies selective collection. Residents use green bags from Nespresso to collect used capsules, then drop the filled green bag in their household recycling. Recyclable bags are sent to sorting centres, where a local partner separates aluminium from coffee grounds. The recycled aluminium contributes to sustainability, and the coffee grounds become high-quality compost on local farms.
Vancouver: successful ‘Return-It to Reuse-It’ and ‘Recycle-It’ programme expands Vancouver’s successful reusable cup programme, in partnership with Tim Hortons, Starbucks Canada, and A&W Canada, is set to grow to 27 locations. Return-It, along with key partners and the City of Vancouver, announces the expansion of the Return-It Coffee capsules © Karsten Seiferlin (CC BY-SA 2.0)
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Packaging Suppliers Global | Issue One 2024
to Reuse-It and Recycle-It cup programme.
and participating licensed stores to use their clean personal cups.
Launched in 2022, the pilot programme introduced a reusable Tim Hortons cup that users sign up for and return to designated drop-off bins. Once returned, the cups are washed and redistributed for reuse. Beyond promoting reusable cups, the initiative also aimed to combat single-use cup landfill waste by providing convenient recycling points in commercial and on-street locations.
Effective immediately, customers can opt for reusables when ordering in the café, drive-thru, or via the Starbucks app. This milestone offers a significant opportunity for customers to choose sustainability, supporting Starbucks’ commitment to a 50% waste reduction by 2030.
Hungary debuts new deposit return scheme for drink containers Hungary kick-started the New Year with the inauguration of its new deposit return scheme (DRS) for drink container recycling on January 1st. Collaborating with MOHU (MOL Hulladékgazdálkodási Zrt.), the central system administrator for the DRS, global reverse vending leader, TOMRA has worked to establish an extensive collection infrastructure in Hungary. This infrastructure aims to ensure the convenient return of singleuse drink containers, making recycling easily accessible for newcomers. The DRS encompasses ready-todrink or concentrated beverages (excluding milk and milk-based products) in single-use aluminium cans and glass/plastic bottles ranging from 0.1 to 3 litres. Consumers pay a deposit of 50 Hungarian forint (approximately €0.13) when purchasing an eligible drink, refunded upon returning the empty container for recycling—creating a system akin to purchasing the drink but borrowing the container.
Starbucks is the ‘first’ U.S. national coffeehouse to allow personal cups for mobile orders, while in Canada, the option extends to all drinks and sizes. This move is part of Starbucks’ larger cultural shift toward reusables, making it convenient for customers to use their personal cups during every visit.
Sustainable spirits: Bacardi’s breakthrough in hydrogen bottle production Bacardi, a family-owned spirits company, has achieved a significant milestone by completing the world’s first commercial production of a glass spirits bottle powered by hydrogen. The successful trial, conducted earlier this month, marks a collaborative effort between Bacardi and premium glassmaker Hrastnik1860. In an innovative approach, Bacardi and Hrastnik1860
pioneered new technology that utilised hydrogen as the primary energy source for a glass furnace. This groundbreaking initiative aims to reduce Greenhouse Gas (GHG) emissions, commonly associated with traditional glass bottle production. The trial featured the iconic STGERMAIN® elderflower liqueur bottle, maintaining an identical appearance to bottles produced using conventional methods.
Kraft Heinz introduces first fully recyclable ketchup cap Kraft Heinz, in partnership with Berry Global, has launched its first fully recyclable ketchup cap, replacing the previous nonrecyclable silicone valve. The mono-material cap, made of PP, is the result of an eight-year collaboration, with Berry Global involved in design, production, and tool development.The cap maintains functionality and sustainability, earning Kraft Heinz the Rigid Pack of the Year at the 2023 UK Packaging Awards. The caps are now available on Heinz Tomato Ketchup bottles in the UK, with plans for expansion across the Heinz sauces range in the U.K. and Europe, potentially saving 300 million plastic lids from global landfills annually.
Starbucks Becomes First National Coffee Retailer to Accept Reusable Cups for Drive-thru and Mobile Orders © Starbucks Corporation
Starbucks welcomes reusable cups for drivethru and mobile orders in U.S. and Canada Starbucks Coffee Company now allows customers at all U.S. and Canadian company-operated
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Packaging Suppliers Global | Issue One 2024
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Packaging Suppliers Global | Issue One 2024
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