McHale Plant Sales - Newsletter Issue 6 2010

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Issue 6 Winter 2010

NEWS

Komatsu introduce new models Sutton adds New Komatsu Award winning Komatsu Mini Excavator for Doyle Kleeman launches new Impact Crusher models MR130 EVO & MR110 EVO


Call the experts for a quick delivery. ©

rk Greenogue Business Pa Birdhill, Co. Tipperary e, Co Dublin. ool thc Ra 061-379450 01-4018560 Tel: 061-379112 · Fax: Tel: 01-4018540 · Fax: info@mchaleplant.com .com www.mchaleplantsales

All rights reserved. Only for promotional use.

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Issue 6 Winter 2010

NEWS W

elcome to the latest addition of McHale Plant Sales Newsletter. I trust you will find this issue informative and relevant to your business. We hope to provide you with some interesting information on Komatsu, Kleemann and McCloskey products operating in Ireland and overseas. Our Irish customer profiles include one on Wexford company, Sutton Plant Hire, and their recent purchase of a new Komatsu PC228USLC tracked excavator. We also feature Carlow based Doyle hire who have taken delivery of the newly launched Komatsu PC26MR-3 mini excavator.

International Komatsu news includes a feature on Moolarben Coal Mine in Australia who recently commissioned a large fleet of Komastu machines. A piece is also included on Komatsu's new "Green" Hybrid Excavator at work in Los Angeles U.S.A. We also detail some new models recently introduced by Komatsu such as the new PC160LGP-8 low ground pressure tracked excavator, the new PC350LR-8 long reach tracked excavator and the new PC55MR-3 mini excavator. We include information on the Launch of Kleemann's new highly advanced MR110 EVO and MR130 EVO mobile impact crushing models and a feature on the very large mobile Kleemann MC160 jaw crusher which goes to work at an Iodine mine in the Atacama desert in Chile soon. McCloskey's new S80 and R70 mobile screeners are featured which compliments their existing large model line-up. Short profiles on Used Equipment, Genuine Komatsu Parts and our Rental Solutions are also included which should be of interest to our customers. We would like thank again you for choosing to buy products from McHale Plant Sales LTD and reaffirm our commitment to provide you with industry leading Products and Services into the future. Pleasant reading Kind Regards

CONTENTS

04 Sutton add new Komatsu PC228USLC-3 06 Rental Solutions 09 Komatsu at Bauma launches new Hybrid PC200LGP

10 McHalePlant Sales receives order for several new PC160LGP-8

11 New PC350 in the Shetland Islands 12 Fleet of Komatsu equipment in Australian coalmine

14 Kleemann mobile jaw crusher 16 New Komatsu PW148 18 All new Kleemann Impact Crusher MR110 & MR130

21 Award winning Komatsu PC26MR-3 mini excavator for Doyle

22 New KomatsuPC55R-3Mini 23 Used Equiptment 24 McCloskey S80 & R70 Screeners. 26 Komatsu New PC55MR-3 Mini Excavator 27 Genuine Parts: So why should I buy genuine filters?

Michael McHale Managing Director

McHale News was printed using Brillia HD Pro-T processless thermal plates, requiring no developer, water or gum.

McHALE PLANT SALES Birdhill, Co. Tipperary t: 061 379112 f: 061 379450 Greenogue Business Park, Rathcoole, Co. Dublin t: 01 4018540 f: 01 4018560 e: info@mchaleplant.com w: www.mchaleplantsales.com

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

Sutton adds a new Komatsu PC228USLC-3 zero tail swing hydraulic excavator to their fleet. Wexford based Sutton Plant Hire have added a new PC228 LC-3 to their large fleet of Komatsu equipment

T

he company was founded by James (Jim) Sutton in 1956 and his first piece of equipment was a Fordson Major tractor with a front loader.

The company quickly progressed during the sixties using dozers, rope excavators and early hydraulic machines. In 1977 the relationship with Komatsu began when two D50S-15 Crawler Loaders were added for a road project near New Ross in Co Wexford . Following Jim’s untimely death in 2002 the second generation of Garrett, Timothy and Kevin have continued to build the business which is based at Broomhill, Fethard-on-Sea, Co. Wexford while participating in Civil Engineering, excavation and Demolition projects throughout Ireland Today Sutton Plant Hire have an extensive fleet of Komatsu equipment including Dozers, Hydraulic Excavators and Compact machines. “The 228 is a huge hit with our customers because it has the power and stability of a large Machine” said Garrett . “our customers often have jobs where there is little room to work, the 228 can work in a traffic lane without the worry of the back-end hitting something.”

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The PC228USLC-3 is equipped with the latest KOMTRAX™ technology, which sends machine operating information to a secure website utilising wireless technology. Data such as operating hours, location, cautions and maintenance alerts are relayed to the web application for analysis. The KOMTRAX™ fleet monitoring system increases machine availability, reduces the risk of machine theft, allows for remote diagnosis by the distributor, and provides a wealth of other information to drive business efficiently and productively.

Special features of the PC228USLC-3 include: • Low Emissions Engine The excavator is equipped with the newly developed, powerful, low emission Komatsu SAA6D107E-1 electronically controlled common rail type engine that significantly reduces Nox emissions by 29% with an accurate multi-staged fuel injection system. The engine meets EPA Tier 3 and EU stage 3A emission regulations without sacrificing power or machine productivity. The PC228USLC-3 is equipped with working modes designed to match engine speed, pump flow and system pressure to specific application requirements, giving the operator flexibility to match equipment performance to the job at hand. Economy mode now features four level settings, allowing the operator to


McHALE PLANT SALES NEWS Issue 6 Winter 2010

achieve required production with the lowest possible fuel consumption. In the power mode the machine is set for maximum-horsepower operation. Even if the pressure varies with the pump load, the engine speed is properly controlled and the engine is always used near the rated output point. This mode is suitable for large production and heavy-load work since the engine output is fully utilized. The lifting mode gives the operator seven percent more lifting force on the boom making it ideal for situations such as lifting heavy pipe, or precise control with heavier loads. A breaker mode is now provided as an independent function that allows for maximum production and power. • Maintenance Made Easy Equipped with Komatsu’s exclusive EMMS (Equipment Management Monitoring System), the PC228USLC-3 was designed to reduce costly downtime. EMMS continually monitors all critical excavator systems, alerting and guiding the operator should a problem

occur. By preventing a small problem from becoming a major service issue, EMMS contributes to operating cost reduction. The system also tracks the preventative maintenance schedule, providing on-board warning as required maintenance becomes due. Error codes and troubleshooting assistance are available at the EMMS display which minimize diagnosis and repair time. • Spacious and quiet cab Komatsu’s low-noise cab design uses a pressurize highly rigid cab and air filter to reduce noise and prevent external dust from entering the cab. The cab rests on fully-viscous damping mounts, minimize vibration and noise from the machine body and reducing operator fatigue. An electronic engine, highly rigid cylinder block, low-noise muffler design and optimal arrangement of sound absorbing materials throughout the engine compartment further reduce dynamic noise.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

Rental Solutions At McHale Plant Sales we offer you a dedicated package of products, services, know-how and technology ideally suited to meet the requirements of the rental sector. Mini or midi excavators, skid steer loaders, mini wheel loaders or telescopic handlers, we have the product you and your customers are looking for. Service contracts are available to keep your equipment well maintained and ready to rent.

Mini Excavators

Compact and powerful Komatsu’s new range of compact and powerful MR-3 mini excavators can work anywhere, particularly in confined spaces, thanks to their ability to rotate within their track width.

Komtrax™: Komatsu’s GPS based machine tracking and fleet management system is available on most machines and will give you the necessary tools and data to add real value to your business. Financial Solutions: Flexible and specifically designed to help you manage your rental customers’ demands, are also provided.

Skid Steer Loaders

All our Utility machines share a number of key features that guarantee an excellent return on your investment. Your Rental Advantage: • New series of utility equipment: Easy to transport, easy to operate, easy to service • Outstanding Komatsu comfort and reliability • Flexible financing • Komtrax™ fleet management system

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Exceptional manoeuvrability characterizes Komatsu’s Skid Steer Loaders. Their PPC servo controls make them fast and easy to use, with natural movements and minimum effort.


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Backhoe Loaders

Available in 2 versions, both the WB93 and the WB97 come in Standard or in 4 wheel steer.

Compact Wheel Loaders

Compact dimensions, a tight turning circle and large tyres make Komatsu's compact wheel loaders ideal for a broad range of industrial and construction applications, and invaluable in confined spaces or hard-to-access locations.

Telescopic Handlers

A unique frame design, the hinging point of the boom - the lowest on the market - together with the extending cylinder which is inside the boom, ensures a 360째 visibility, an unparalleled feature.

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Call the experts for the art of genuine spare parts. ©

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rk Greenogue Business Pa Birdhill, Co. Tipperary e, Co Dublin. ool thc Ra 061-379450 01-4018560 Tel: 061-379112 · Fax: Tel: 01-4018540 · Fax: info@mchaleplant.com .com www.mchaleplantsales


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Komatsu at Bauma 2010 A few days before the grand opening of Bauma 2010, which took place in Munich Germany, on April 19-25 2010, a volcano in Iceland suddenly exploded and spewed its gigantic cloud of ash high into the sky, paralyzing Northern European airports for nearly 10 days. The effects of this generalized flight ban were very visible during the first days of the biggest fair in the construction and earth moving business, with nearly 50 exhibitors unable to make it in time. Many travellers from Asia and North America found it all but impossible to attend, and hundreds of continental visitors had to resort to long trips by rail and road to reach Munich. But despite these last minute difficulties, and a 17% reduction in attendance compared to Bauma 2007, organizers were pleased to declare Bauma 2010 a great success, a turning point in the industry, with a record number of exhibitors and close to 415,000 visitors from over 200 countries.

European premiere for Komatsu’s PC200-8 Hybrid Excavator

the first time. All around it was a skilful display of 30 big and small, productive and comfortable, efficient and eco-friendly Komatsu machines including the new PW148-8 wheeled excavator, the D65WX-16 Dozer with its foldable Inpat blade, a PC290LC/NLC-8 High Reach Demolition crawler excavator and the WA150PZ 6 wheel loader.

KOMTRAX™ always a star attraction

An especially attractive feature of the Komatsu exhibition was the KOMTRAX Centre’s multi-media demonstration of the advantages and outstanding service that come with the purchase of a Komatsu machine. Big visuals, videos, an expert’s corner, and an interactive game encouraged visitors to learn the details of how Komatsu’s exclusive satellite monitoring system allows proactive and preventive maintenance, helps customers to easily and cost effectively manage a whole fleet of Komatsu machines and can assist in efficiently running a business. Activated on over 19,000 machines in Europe alone, KOMTRAX™ is considered by many as the most advanced and practical monitoring system on the market today. It facilitates top productivity and can represent a major cost advantage. The Parts info point proposed interesting promotions of Komatsu Genuine Parts and a free walk-around inspection of a Komatsu machine. The live presentation of Genuine eco-white filters drew large crowds.

Press Conference and VIP Event

Located in Hall B5, the Komatsu stand spread out over 4,300 m², in a visually impressive yet cosy display of state of the art technology and engineering excellence. It welcomed many thousands of visitors to a selection of Komatsu’s newest models and latest technological innovations and to its integrated package of aftermarket services and options specially designed to offer customers lower total costs for machine operation and maintenance. At the centre of attention, the PC200-8 Hybrid Excavator - the only of its kind in production in the world today- was presented to the European public for

At Komatsu’s press conference, attended by over 40 international journalists, Mr. Akira Sugiki; CEO of Komatsu Europe International, presented Komatsu’s latest results and the company’s strategies and goals for the upcoming years. In his statement, Mr. Sugiki declared that the two years since the global financial crisis have been an opportunity for Komatsu to structurally reform its European operations and put the company in an ideal position to cope with the recovery and the new economic environment. “Our aim is to use these structural reforms to improve our sales, our market share and our after-sales support, and to better serve our customers” said Mr. Sugiki. “Today, thanks to KOMTRAX™ data, clear signs of increased machine activity are being detected in the European market area”. He added: “Komatsu is one of the best-performing companies in the equipment supply business and we are now ready to fight back”. For Komatsu, the Bauma international fair was a great success. It exceeded all expectations and placed a very positive mark on the year 2010.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

McHale receives order for several new model

PC160LGP-8

Hydraulic Excavators The new PC160LGP machines will be delivered for use in site development for a major energy project. The PC160LC-8 is ideal for general earthmoving and construction sites. It offers an unrivalled machine management system, increased operator comfort, improved safety, low fuel consumption with excellent productivity, and a low environmental impact. It is available in a wide range of configurations, with a number of different arm lengths, two styles of boom, and in a special, factory built,(LGP) Low Ground Pressure variant (0.2kg/cm2 ). The PC160LC-8 includes all the renowned features of Komatsu’s Dash 8 excavators, with high operator comfort, exceptional levels of safety, and top productivity. A choice of 5 main working modes lets the operator optimise the performance of the PC160LC-8 to suit the task at hand, regardless of the combination of equipment that is used. The variable “Economy” mode gives a strong performance for levelling or for loose material excavation with the best balance between productivity and fuel consumption. Alternatively, when only extreme high power will do - for instance in bulk earthmoving, the PC160LC-8’s “Power” mode delivers truly exceptional productivity. Inside the cab, noise level is at 68dB(A) a class leading low, and many standard fit features enhance operator safety and comfort. An automatic climate control system, with controls integrated to the wide-screen TFT monitor

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panel, allows the convenient setting of preferred working conditions. The heated air suspension seat featuring a supportive high back which helps to create an exceptionally comfortable working environment. To further increase ease of use and versatility, all PC160LC-8 machines are equipped with one additional hydraulic circuit, with sliding proportional thumb switch control, as well as a factory installed quick coupler circuit. The PC160LC-8 features Komatsu’s unique rollover protection cab, specifically developed for hydraulic excavators. Komatsu invested over 1 million Euros to test this proven life saving feature and to make sure that the cab’s integrated tubular steel skeleton offers exceptional protection to the operator in the event of a machine roll over. To further increase the safety of persons around the working excavator, the PC160LC-8 is also fully equipped as standard with a travel alarm, anti-slip steps and a rear-view camera. The latest version of KOMTRAX™, Komatsu’s exclusive satellite-based machine management and monitoring system, is factory fitted on all PC160LC-8 machines. Machine data, including working time, workload and fuel consumption, is easily accessible over the internet. Owners or fleet managers are informed of the machine’s operational status, without having to attend the site in person. KOMTRAX™ can be configured to send an email to a designated person, for instance when the machine shows a caution alert or if it is activated outside an engine lock period.


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Komatsu PC350 LC-8 LR prepares site in Shetland Islands for natural gas refinery The first PC350 LC-8 LR 17 metre Long Reach machine launched at the Bauma Show this year has gone to work on a site on the Shetland Islands. The long reach 17m excavation boom and arm are purposely designed, following Komatsu’s standards, to provide maximum performance and durability in digging applications with a productive bucket size. It provides a solution that standard excavators simply cannot offer, suitable in a variety of applications from relatively light duty work on waterway maintenance to heavy-duty production work in sand and gravel extraction ,as well as slope stabilization, dredging and road construction applications. The PC350LC-8 LR now joins Komatsu’s well established special product line up, completing the existing the PC600LC8LR 19m machine, as well as a full range of Super Long Fronts ranging from PC600 down to PC 130(working reach of 12.3 m) Like all machines in the Dash 8 range, the PC350LC-8 LR is fitted with Komtrax, Komatsu’s Satellite Monitoring System. Machine data is easily accessible over the internet and allows owners or fleet managers to view the machines location, performance and service requirments. Komtrax can even help secure equipment, and will e-mail the owner or fleet manager when a machine shows a caution alert or if is activated outside an engine lock period. Designed to offer total safety for both the operator and people working around the machine, the PC350LC-8 LR features Komatsu’s unique Rollover cab, specifically developed for hydraulic

excavators. Over €1,000,000 was spent on testing this life saving feature, and the cab’s tubular steel frame protects the operator even if the machine rolls over. Furthermore, to help prevent accidents, the excavator includes a travel alarm, and a rear view camera which all are standard. With a heated air suspension seat, the cab provides a very comfortable and quiet working environment. The operator is only exposed to an amazingly low 68 dB (A) whist in the cab. Standard on the PC350LC-8 LR is the largest colour monitor panel on the market. This ergonomic finger tip controlled operating panel allows easy access to the work modes, cab-climate control and a full colour image from the rear mounted camera. The PC350LC-8 LR also comes standard with Komats’s own automatic grease system, sealed bucket linkage, HCU for tilting bucket attachments and quick coupler piping for convenient and rapid changes of attachments. Sliding proportional joystick buttons, are fitted giving the operator comfortable and accurate control of attachments. The operator can choose between 5 Working Modes to optimise performance and fuel usage, the ECO gauge on the right side of the monitor panel lets him see at a glance just how hard the machine is working. In Economy Mode, and with Komtrax activated, fuel usage can be easily monitored for maximum fuel efficiency and minimum nitrogen oxide(NOx) emissions.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

Komatsu supplies fleet of equipment to the new

MOOLARBEN COAL MINE One of the newest coal mines in Australia has recently commissioned a fleet of Komatsu equipment, allowing it to start exporting coal in May this year – just 18 months after works started on what was a greenfield site.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

The Moolarben mine,

last year, allowing the

north

Mudgee,

first shipment of coal

NSW, had its official

to be transported to

opening

Newcastle in May.

of

at

the

beginning of August, when

220

guests

Brian

Flannery

of

from around Australia

Yancoal

and overseas joined

Moolarben’s

employees

and

shareholders – paid

the

tribute to all who had

students

from

Ulan Public School for

another to follow) and one HD785-

the celebrations at the Moolarben

3 service truck.

mine, north of Mudgee.

one

of

major

brought the mine into production less than 18 months after commencement. “To have

in

According to Mike Ries, open cut

the first train of coal head to the

Australia,

maintenance manager at Moolarben,

Port of Newcastle from Moolarben

Sojitz from Japan and a Korean

Komatsu equipment was selected

in May of this year is a remarkable

consortium, uncovered a plaque

as it offered the best option of

achievement,

to mark the opening of the $450

delivery times, pricing and support.

didn’t start on site until March

million project. The mine will have

Commissioning of the equipment

last year,” he said. Brian Flannery

a life of more than 20 years, with

began in October 2009, and was

said Moolarben looked forward

both open cut and underground

largely completed by January this

to becoming a responsible and

extraction of thermal coal from the

year. “The commissioning process

responsive member of the Ulan

Moolarben seam, most destined

went very well,” said Mike. “We

and Mudgee communities. “We

for shipment by rail to the Port of

worked closely with the Komatsu

will make significant contributions

Newcastle for export. The Komatsu

people, and we were able to share

at

fleet at the mine includes twelve

our experience and expertise to get

national levels,” he said. “As well

830E dump trucks (with a further

the job done. “All the equipment is

as employing over 320 local people

four to follow), five D475A-5 dozers

achieving its budgeted availability,

at full production, and generating

(with a further two in March),

plus we’ve got good OEM support

1,400 indirect jobs, Moolarben

three D375A-5 dozers, a WA1200-

from Komatsu on site, giving us

will contribute $5.9 million to the

3 loader, two WA200-6 loaders, a

the technical support we need and

Mid-Western Regional Council and

PC450-8 excavator, two GD825-3

supplying us very well with spare

generate $2 billion in royalties for

graders, two SK820-5 skidsteers,

parts,” he said. Initial overburden

the state and the people of NSW

two HD785-5 water carts (with

operations began in November

over the life of the mine.”

Representatives the

project,

of

partners

Yancoal

local,

considering

regional,

state

work

and

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

Giant for large fee

Kleemann constructs mob with a capacity of up to 1 Kleemann demonstrates its competence in the construction of special plants with its largest mobile jaw crusher, the Mobicat MC 160. The Mobicat MC 160 is a first-class plant: An overall

machine will be an iodine production mine in the

weight of almost 400 tons, over 9 m high and approx.

Atacama desert in northern Chile. Here huge quantities

35 m long, it is designed for maximum efficiency. In

of stone containing iodine will be mined. Before the

order to be able to feed the planned charge quantities

typical mining process of leaching and loosening, the

of up to 1500 t/h into the crusher, an apron conveyor

MC 160 crushes the stone to a size of 0-250 mm. As a

is used as a feeding unit. This sits on a separate chassis

lot of material in the final grain size is already available

with its own drive system and a hopper suitable for

in the charged material, efficient primary screening is

charging by dumper. The main unit consists of a grizzly

particularly important. This is achieved using a double-

using a double-deck roll screen and the SStR 1600

deck roll screen in place of a conventional screen.

crusher, a single toggle jaw crusher with feed size of 1600 x 1250 mm, which already adds a good 80 tons to the weight.

Application in Chile From the start of next year the operation site of the

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Apron conveyor with XXL feed hopper The feeding unit already impresses with its dimension and performance details. A 225 kW diesel engine powers the hydraulics for the crawler running gear,


McHALE PLANT SALES NEWS Issue 6 Winter 2010

eding capacities

bile jaw crushers 1500 t/h. and a separate generator makes available power for

the Kleemann machines used in quarries, the diesel-

maintenance purposes and some auxiliary functions.

electric drive concept used here also allows the plant to

The feed hopper is almost 8.5 m wide on the feeding

be connected to an external power source. The crusher

side and can hold volumes of up to 200 mÂł. The apron

discharge conveyor is 1.80 m wide and over 12 m long

conveyor itself has a working width of approx. 1600

and thus offers sufficient capacity to safely and reliably

mm; the length between the axis is almost 12 m.

discharge the material into stockpiles.

Roll screens ensure efficient primary screening and the large crusher guarantees huge crushing capacity.

Kleemann GmbH is a member company of the Wirtgen Group, an expanding and international group

On the main unit two back-to-back roll screens with

of companies doing business in the construction

a width of 1.60 m and an overall length of 5.60 m

equipment industry. This Group includes the four well-

ensure efficient primary screening. The crusher unit

known brands, Wirtgen, VĂśgele, Hamm and Kleemann,

is suitable for feed sizes of up to 1400 mm. Powered

with their headquarters in Germany and local production

by a 250 kW electric motor, which is supplied by a

sites in the United States of America, Brazil and China.

580 kW diesel engine, sufficient power is available for

Worldwide customer support is provided by 55 sales

maximum feed capacities in all situations. Just like all

and service companies.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

The new Komatsu PW148-8 wheeled excavator: compact, powerful and versatile. Komatsu present the PW148-8 their latest wheeled excavator. Compact and robust, offering exceptional drawbar pull, high lifting capacity and a wide choice of options the PW148-8 also features an improved driving performance, increased fuel efficiency, redesigned controls and a new user interface for its Equipment Management and Monitoring System. The new short tail machine is perfect for jobsites with limited space, in urban areas or on narrow roads with heavy traffic and will replace the current PW140-7 With a tail swing radius of just 1.850mm the PW1488 is the ideal solution for work in tight places. Operators can concentrate on their job in complete safety for themselves and nearby workers, with no worry for surrounding buildings or vehicles. Whisper-quiet yet powerful, the Komatsu ecot3 SAA4D107E-1 tier 3 common rail engine in this compact excavator is EU Stage IIIA emission certified and puts out 86 kW at 2200 rpm. Driving performance is improved for excellent slope climbing performance, and travelling fuel-consumption is reduced by up to 15%. As all Dash 8 models, the PW148-8 offers unrivalled machine management, top class comfort and a safe working environment. The exceptionally comfortable seat was specially designed for wheeled machines. The wide and safe Space Cab® comes standard with fully automatic climate control. Vibrations and noise levels are kept at a class leading minimum thanks to the viscous damper cabin mounting. Large panoramic windows guarantee an excellent all-round visibility, further supported by a standard rear-view camera. With a fingertip command on the right joystick, the operator can get a perfect image of the area behind the machine on a large 11” colour monitor. The new easy-to-use interface of the Equipment Management and Monitoring System (EMMS), can also be accessed on this screen, where all essential machine functions are monitored and can be set in the blink of an eye. The ergonomic joysticks with proportional controls were recently redesigned and are specially developed for work with a wheeled excavator. Due to their horizontal orientation they allow safe and precise operation of hydraulic driven attachments. The oscillating axle can instantly be locked manually with a simple touch of a button on the left joystick.

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All PW148-8 excavators are equipped with cruise control for comfortable long distance travel. Komatsu machines are always designed for easy maintenance and the PW148-8 is no exception. The regular engine service points, greasing points and filters are centralized, and they are quickly -and safely- accessible at ground level. KOMTRAX™, Komatsu’s exclusive satellite monitoring system, is fitted as standard on the PW148-8. This exclusive system helps to monitor all the essential machine information directly through the internet on a remote computer. A variety of search parameters are available to precisely determine the machine’s status: it can be tracked in the field and its output can be optimized through increased efficiency and pro-active maintenance. KOMTRAX™ is a tool that helps to manage a whole fleet of Komatsu machines easily and cost effectively. A few of the many KOMTRAX features available on the PW148-8 are: machine location, machine working time, fuel consumption data, protection from unauthorized use, operating area control, machine movement alarm, cautions and over heating notification.


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Komatsu America Corp. Demonstrates Its “Green” Hybrid PC200LC-8 Excavator in Los Angeles Machine Surpasses Customer’s Expectations Late in 2009, Komatsu America introduced the first of ten Hybrid PC200LC-8 excavators into the U.S. market to test the innovative equipment that was designed to reduce environmental impact by saving fuel and reducing green house emissions. On March 11, 2010, representatives from Komatsu, along with representatives from the California Air Resources Board (CARB), the office of Los Angeles Mayor Antonio Villaraigosa, the contractor Griffith Company, and local Komatsu dealer Savala Equipment Company, Inc.—which has been using a Hybrid PC200LC8—gathered for a demonstration of the hybrid excavator at work at the Port of Los Angeles. The Komatsu hybrid excavator is one of a number of other kinds of “green” machines that the Port of Los Angeles has introduced or tested, resulting in reduced diesel emissions that comply with a Clean Air Action Plan that was adopted in November 2006 by the ports of Los Angeles and Long Beach. Brea-based contractor Griffith Company has seen positive results with the Hybrid PC200LC-8. Dan McGrew, VP of Business Development for the Griffith Company said that they were skeptical at first, but the hybrid excavator “surpassed all expectations while using 30% less fuel.” McGrew noted that the hybrid excavator has a shorter cycle time than a conventional excavator, and concluded that Komatsu’s Hybrid PC200LC-8 is a “fantastic machine.”

There are 700 of Komatsu's hybrid excavators already in use at construction sites in China and Japan. "Komatsu's decision to apply its engineering excellence to the largest construction machine segment clearly signals our commitment to developing environment-friendly equipment," said Dave Grzelak, chairman and CEO of Komatsu America Corp. Powered by the Komatsu Hybrid System, the Hybrid PC200LC-8 uses a newly developed electric swing motor, power generator motor, capacitor and diesel engine. Komatsu developed its revolutionary hybrid system to work on the principle of swing energy regeneration and energy storage using the Komatsu Ultra Capacitor system. Komatsu’s Ultra Capacitors provide fast energy storage and instantaneous power transmission. In tests comparing the standard PC200LC-8 hydraulic excavator to the Hybrid PC200LC-8, the hybrid model reduced fuel consumption by approximately 25-40%, depending on the application.

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McHALE PLANT SALES NEWS Issue 6 Winter 2010

New generation of Kleemann Impact Crushers put to the test

Series production of the new MR 110 EVO and MR 130 EVO starts with several months of extensive testing and various prototypes successfully behind it. The proof of the pudding is in the eating, as they say. And the question on everybody‘s lips for a brand new design is whether or not its practical use will confirm that which was developed in theory. After approximately one and a half years under development, the first prototype was put to the test in late summer of 2009. And initial results have already impressively shown that the entire concept is spot-on. Right from the very start, the smaller of the two plants, the MR 110 EVO, was able to achieve a maximum feed capacity of 350 t/h without a problem. Initial tests confirm that extremely high continuous output is possible The first tests were carried out at a recycling centre located near to Kleemann‘s headquarters

page 18

in Göppingen, Germany. The charged material was made up of mixed demolished concrete from demolition waste, initially containing relatively low amounts of ferrous material. Feed sizes generally remained below 600 mm. When they occasionally exceeded this, however, not once did it pose a problem for the adjustable, remote-controlled cover at the crusher inlet. The most varied of materials were experimented with over the course of the first test phase, which often included demolition waste containing high levels of ferrous material to push the technology to its limit. The results were very promising: The plant was able to maintain the high performance values even at continuous output. It soon became apparent that, thanks to the new material flow concept, wear and tear at important points such as rotor ledges or the discharge conveyor belt could be considerably reduced. And, of course, any additional problems that emerged were also recognised and successfully rectified.


McHALE PLANT SALES NEWS Issue 6 Winter 2010

It was important for the plants to be tested by different customers or operators in order to gather a varied selection of feedback for the new operating concept. This also guaranteed that a wide range of charged material was crushed during the test phases. Cold testing conditions at times One of the test stations was a company in the Allgäu region in Southern Germany. Here, the plant was again put through its paces for the most varied of applications and, thanks to a fairly severe winter with temperatures reaching as low as -23 degrees, also tested under genuinely cold conditions. First, there were several thousand tons of gravel broken, then slabs of asphalt were processed, followed by reinforced concrete with larger and smaller pollution ratios. Feed capacities of 350 t/h were consistently achieved over longer periods of time and were even occasionally exceeded.

The larger plant from the new series, the MR 130 EVO, was also comprehensively tested. As

operation of this prototype took place some time later, the experience gained from testing the MR 110 could be implemented and any „teething problems“ avoided from the outset. And here, too, the potential of these machines was immediately apparent. A maximum feed capacity of 450 t/h was quickly realised and, at times, considerably exceeded. During the first test, for example, the MR 130 prototype proved to be significantly faster in asphalt recycling than originally planned. Test conclusion: The concept works! Enormous capability with significantly greater economic efficiency These extensive testing procedures, which included all possible plant applications in use today (in one case even slag was processed), confirmed what had been proven in theory. The two plants are both cost-effective and resistant to wear; the new material concept not only effectively allows for better performance but also increased durability. Longer service life, together with an extremely efficient direct drive, lead to noticeable savings in operation costs. All in all, a major success for Kleemann.

page 19


PERFORMANCE REDEFINED. Kleemann: Combining process knowledge, technology, high quality and product support. MOBICAT MC 110 Z Large capacity independent double-deck pre-screen for highly effective material separation Optional extra-large final product screen A Advanced, powerful and highly efficient power pack (266 kW) Heavy-duty high output 1100 mm x 700 mm jaw crusher Low fuel consumption - Low noise Low exhaust emissions – Low vibration

McHale Plant Sales Limited., Birdhill. Co. Tipperary, Ireland Tel: +353-61-379112, Fax: +353-61-379450 Email: info@mchaleplant.com, www.mchaleplantsales.com


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Award Winning

Komatsu’s PC26MR-3 mini excavator for Doyle

Doyle Hire the Carlow based company has added a Komatsu PC26MR-3 to their substanial fleet of Komatsu machines.

required. No need for a big truck to easily transport the machine to a jobsite, and back to the yard.

Michael Dillon of Doyles said his decision to choose Komatsu despite strong competition from other makes was based on the excellent “quality and reliability of the Komatsu machines already in their fleet”.

Komatsu’s exclusive satellite monitoring system, is standard on the PC26 as on all machines in the MR-3 range. The system’s simple web interface offers exceptional fleet management solutions and other cost saving options to rental companies and all Komatsu customers.

The new PC26MR-3 compact mini-excavator is the result of the competence and technology that Komatsu has acquired over the past 80 years. It was designed and developed with constant attention to the needs of customers and rental companies from all over the world. The end product is a user-friendly machine with top-class performances. Thanks to its convenient weight, the new PC26MR-3 – with two extra buckets and quick coupler -can be moved on a small trailer, with only a simple car driver’s licence

KOMTRAX™,

The machine was awarded the “Rental Product of the Year” at the first ever European Rental Awards cermony organised jointly by the “International Rental News”magazine and the “European Rental Association” The award is a recognition of Komatsu’s excellence and professionalism and will further promote the qualities of the PC26MR-3 mini excavator.

page 21


McHALE PLANT SALES NEWS Issue 6 Winter 2010

Komatsu- New

PC55MR-3 Mini Excavator The new PC55MR-3 which expands the already wide range of Komatsu Mini Excavators, is replacing the very successful PC50MR-2 with new Stage III A engine and higher comfort. Designed to offer total safety for both the operator and other site personnel, the PC55MR-3 features items such as ROPS and FOPS structures, travel alarm as standard and engine neutral start system to minimise the risk of injuries. To help increase the life of the machines, and consequently the resale value, the machine has no exposed parts, hydraulic hoses are protected inside the boom, covers and bonnets are made of steel. Komtrax, Komatsu’s Satellite Monitoring System comes standard on the PC55MR-3. Machine data is easily accessible over the Internet and allows owners and fleet managers to view the machines location, performance and service requirements. Komtrax can even help secure equipment, and will e-mail the owner or fleet manager when a machine shows a caution alert or if it is activated outside an engine lock period. Despite compact dimensions, the PC55MR-3 offers plenty of room to operators of all sizes: once seated, the spacious and obstacle free floor lets even the tallest operator move his legs and feet freely. The operator’s environment is further improved by the adjustable seat and the ergonomic PPC controls. All periodic inspection points are easily accessible through the bonnets. The extraordinary maintenance can be performed by simply tilting the cab upwards; this operation can be performed by a single person.

page 22


McHALE PLANT SALES NEWS Issue 6 Winter 2010

MCHALE PLANT SALES LTD USED EQUIPMENT McHale Plant Sales Ltd offers a full range of Used Equipment, including all types of Komatsu and Kleemann equipment, as well as quality low-hour equipment McHale Plant Sales Ltd used equipment specialists have the connections and contacts, both internationally and within Ireland, to find the equipment you need, and back it up with the resources of the Komatsu network. For the latest list of used equipment available from McHale Plant Sales, including machine details, appraisals, condition reports and pricing, simply check out our website www.mchaleplantsales.com under our used equipment section If you are looking for any particular machine please don’t hesitate to contact us or email us on our dedicated used equipment email usedequipment@mchaleplant.com and we will send you our stock list or organize a meeting to discuss our available equipment. McHale Plant Sales currently requires all models of Komatsu equipment to fill export demand.. We buy all types of packages of equipment from a single machine to multiple machines. We guarantee quick decision, payment collection and of course full discretion.

McHale Plant Sales Limited. Birdhill Co.Tipperary Tel: 061 379112 . Fax: 061 379450 Web: www.mchaleplantsales.com

Wanted All types of used KOMATSUÂ equipment We are also buying all makes & types of contruction equipment. Also crushing, screening & quarry equipment. If you are looking for any type of equipment, please visit our website:

www.mchaleplantsales.com

Tim Shanahan 087 2381329 Denis McGrath 086 3872881 Pat Shanahan 086 8366739

Please see some recent machines which we have purchased

Komatsu HM300-2 2006 Serial Number choice of 8

5500.0 Hrs

Komatsu PC600LC-8K 2007 Serial Number K50065

JCB 535 140 2007 Serial Number U0479707

2500 Hrs

Kleemann MR122Z 2004 Serial Number Impactor

4830.0 Hrs

0.0 Hrs

page 23


McHALE PLANT SALES NEWS Issue 6 Winter 2010

McCloskey adds

S80 and R70 screeners to complete its range of sizes

The S80 is designed for users who require less capacity than the S130 and S190 model offer, but who are not willing to sacrifice the quality features found on the McCloskey S-Range, such as the High Energy Screenbox, large hopper and large engine bay. Users in areas with strict transport laws will benefit from the smaller transport dimensions. The S80 can employ the steepest screen angle of any three way split screening plant currently available, ensuring 'best in class' screening ability in sand and pea stone. Specifications Powerunit:

84 HP JCB Tier III

Screenbox - top deck:

3.05m x 1.37m

Screenbox - bottom deck:

2.44m x 1.37m

Length - transport all models:

13.21m

Width - transport all models:

2.50m

Height - transport 2 deck track:

3.20m

Height - transport 2 deck wheel:

3.68m

Weight - 2 deck track:

19,250kg

Weight - 2 deck wheel:

18,000kg

The McCloskey R70 delivers the versatile, heavy duty configuration expected of the R-series, packaged in a machine that is economical and very easy to transport. A perfect fit for contractors that tackle large numbers of smaller construction demolition, site remediation and other heavy duty jobs Specifications Powerunit:

84 HP JCB Tier III

Screenbox - top deck:

2.75m x 1.22m

Screenbox - bottom deck:

2.59m x 1.22m

Length - transport:

11.49m

Width - transport:

2.50m

Height - transport:

3.20m

Weight -:

15,400Kg

McCloskey International were so confident of selling the two new models of screeners that it brought to the Bauma Show that it only booked one-way tickets for them from Northern Ireland!

The S80 has been bought by Abfalter and will be put to work in a gravel pit in southern Germany, although it could also be used for the company’s road construction and recycling operations.

The confidence was justified as both the S80 and the R70 now have new owners who took them home after the show .Neither buyer had been in touch with the company or its German dealer, Apex-Lieben Crush & Screentec, prior to the show but both were impressed when they saw them on the stand. They both took advantage of special show prices to make a decision straight away.

The R70 is also staying in Germany. It has been bought by a recycling business and is intended for use in the company’s yard as well as out on sites.

page 24

Particular features that helped clinch the deal included an extra grizzly section above top deck for breaking sticky materials into smaller pieces. Another special feature is that it is the only machine of its size with a hopper extension, allowing it to be loaded from the back.



All rights reserved. Only for promotional use.

Call the experts for the most advanced technical support. ©

Buying a new construction machine is a large capital investment. So you want to know that the machine is safe, making you money and in good working order. That’s exactly what Komtrax™, the Komatsu tracking system, is designed to address. It lets you remotely track and monitor your machine, giving you complete peace of mind. Komtrax™ is a satellite-based system that lets you download information from your machine via the Internet to a computer. It pinpoints the machine location using GPS and transmits machine information daily via a communications satellite. Basically, Komtrax™ offers you access to all the information available to the operator – no matter where the machine is.

Limerick Region | Dublin Region 061 01 4018545 061 379112 379112 045 432600 www.mchaleplantsales.com


McHALE PLANT SALES NEWS Issue 6 Winter 2010

So, why should I buy Genuine Filters? Manufacturers are always telling customers they should buy genuine products for their construction and mining equipment, rather than various "will-fit" parts and components. Even where manufacture and supply of certain parts and components is outsourced to third-party suppliers, you will generally find that the OEM has specified certain proprietary features in those parts which bear its brand-name. Genuine filters have been specifically designed by the manufacturer to give the best performance and reliability. Certainly, manufacturers could be accused of having a vested interest in getting customers to buy genuine, but there is something in this for the customer as well: improved performance, reliability and overall life of your equipment. This is because genuine parts and components have been `specced up` by the manufacturer to best meet the performance needs of the machine. Even where manufacture and supply of certain parts and components is outsourced to third-party suppliers, you will generally find that the OEM has specified certain proprietary features in those parts which bear its brandname.

Take the example of filters. Genuine Komatsu filters have been developed as a result of thorough and repeated tests when installed on the machine from all angles of filtering efficiency and durability. Komatsu-branded filters are designed to take into consideration factors such as horsepower, oil pressure, oil temperature and types of oil used in Komatsu engines. In addition, the filtering area of Komatsu genuine filters is larger than that on imitation products, thereby adding to the dependability and reliability of your machine. Now let`s look at the properties of specific filters. Fuel filters: Fuel contains impurities such as dirt, water and rust. The fuel acts as a lubricant to vital parts such as pumps and injectors. Genuine Komatsu fuel filters provide excellent filtering performance to help reduce repair costs to your machine. Hydraulic filters: Hydraulic system and transmission repairs are arguably the single most expensive part any repair bill. Komatsu hydraulic filters offer excellent heat and pressure resistance, combined with outstanding filtration characteristics -- and are

designed specifically for use with Komatsu hydraulic components. Air filters: Komatsu air filters feature a specially treated filtration medium. This medium, developed by Komatsu over many years for its own range of equipment, guarantees greater protection from dust and other airborne contaminants. Coolant filters: Scale and dirt in the cooling system collects a places where water flow is minimal, reducing the cooling effect. Komatsu corrosion filters not only filter damage causing particles but also release Komatsu`s own specially formulated chemicals into a machine`s cooling system.

Please contact our Service Department for more information

Birdhill Co. Tipperary Tel: 061 379112

Finally, it`s often thought that buying non-genuine parts and components will save you money. Compare Komatsu genuine filter prices with others on the market, and you`ll find they compare very favourably in price -- plus the added performance and reliability of your machine can easily make them a less expensive proposition in the long run. We`ve talked here a lot about filters -- but many of these comments are equally applicable to a wide range of parts and components where you have a choice between genuine and non-genuine.

Some Useful Contact Details Sales:

Parts

Service:

John O’Brien 086 2527960 Tim Shanahan 087 2381329

Keith Carey (Limerick Depot) 087 6948932

Ger Costelloe 086 6058551

Sales Used: Denis McGrath (Dublin Region) 086 3872881 Patrick Shanahan (Limerick Region) 086 8366739

Frank Desay (Dublin Depot) 087 2522581

Niall Culligan (Service Supervisor) 086-8576640 Barry Lewis (Routine Service) 086-1738088 Colm Shortt (Warranty) 061-379112

page 27


Call the experts for the smoothest control. ©

. Control. Precision. extension of your arm 35MR-3 can be an PC the d an trols, 3 Rcon al 14 portion The PC raulics, combined with pro

hyd sed Load Sensing System job. The MR-3 range With state of the art Clo nes for the most delicate chi ma se the of ent ipm equ g MTRAX™ is available you can use the diggin full machine control. KO top class comfort and of of rld wo a to you s me welco valuable machine data. s you remote access to . on all machines and give value for your equipment er cost and a high resale low a at ce nan inte ma MR-3 means easier

All rights reserved. Only

for promotional use.

k, Greenogue Business Par n. bli Du Co Birdhill, Co. Tipperary e, ool thc Ra 061-379450 8560 Tel: 061-379112 · Fax: 01-4018540 · Fax: 01-401 l: Te om info@mchaleplant.c .com www.mchaleplantsales


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