Manufacturing & Production Engineering Magazine - December 2025
INTERVIEW
DIJAM PANIGRAHI, CO-FOUNDER & COO OF GRIDRASTER
MANUFACTURING
SPECIALIST EQUIPMENT EXPLORING LINEAR, ROTARY, AND SINE ENCODERS
Saving energy and space at the same time, that doesn’t have to be a contradiction. Quite the opposite. At ALMiG, we have been proving for many years that the concept of a vertical arrangement of motor and compressor unit is the key to success - to efficiency. Energysaving speed control through an oil-cooled permanent magnet motor, a highly efficient compressor stage combined with the most intelligent control technology and the lowest noise level are our answer to the increasingly demanding requirements of the future.
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o Smallest footprint due to vertical arrangement of the motor-compressor unit
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o Motor efficiency corresponds to IE4 or better
o Heat recovery optionally available incl. utilisation of waste heat from the motor!
o Air Control P as standard compressor control
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Setting a New Standard in Handheld Leak Detection
Professor Brian Cox leads future-focused education experience Luigi Ksawery Luca’ appointed as the new President and MD of Toyota (GB) PLC (TGB) Empowering India’s leading cable manufacturer HFCL with high-quality printing Opinion: How Manufacturers Can Turn Real-Time Data into Productivity Gains
Editors Note
Welcome to the latest issue of Manufacturing & Production Engineering Magazine.
In this edition, we explore how human talent and advanced technology are converging to redefine productivity. From digital twins and augmented reality in logistics to AI-driven predictive maintenance, we explore how manufacturers are embracing human–machine collaboration. We examine strategies for resilient supply chains, smart factories and innovative energy storage shaping the future.
Standout stories include breakthroughs in pneumatic control digitisation, precision fluid handling, ultrasonic leak detection, and edge computing turning real-time data into actionable insights. Training and education remain central, featuring Caunton Engineering’s academy relaunch, National Manufacturing Day, and Brooklands Innovation Academy inspiring the next generation.
We hope you enjoy this edition, and if you have news to share, contact editorial@mpemagazine.co.uk.
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@mpemaguk
Paul Attwood Editor
OX2 partners with Stargate Hydrogen to accelerate industrial-scale electrolyser deployment in the Nordics
Stargate Hydrogen, a European deep-tech company pioneering ceramic-based electrolysis technology, and OX2, a leading developer of renewable energy solutions, today announced the signing of an agreement to jointly accelerate the commercial deployment of large-scale renewable hydrogen production in the Nordic region.
The agreement marks the official commercialization of Stargate Hydrogen’s industrial-scale electrolyser platform, reinforcing
its foothold in Northern Europe. It underscores the shared commitment of both parties to decarbonizing heavy industry and advancing the growth of the hydrogen economy.
As the first step in the partnership, the companies will deliver a large-
scale hydrogen electrolyser in Åland, powered by Stargate Hydrogen’s new 10 MW Aurora electrolyser system module. Once operational, the project will:
• Establish one of the largest hydrogen production assets in the Nordics;
• Utilize the latest hydrogen technology, fully developed in Europe
• Position Åland as a strategic energy hub for the Nordics
• Support the transformation of local society within both local industry, roadside traffic, and shipping along the green corridors concept.
In parallel, Stargate Hydrogen and OX2 will coordinate their participation in the ABB-led H₂ Springboard program, a national-scale hydrogen innovation initiative supported by over €150 million in R&D investment. The parties will contribute technology, expertise, and infrastructure to:
• Co-develop modular hydrogen solutions with high export potential;
• Accelerate technology validation and partner engagement;
• Leverage public funding and innovation networks to reduce time-to-market and strengthen competitiveness.
Alucast casts its net for lightweight opportunities after £1m investment
The Black Country foundry, which employs over 100 people at its factory in Wednesbury, is targeting a multi-million-pound opportunity in low-pressure die casting with customers looking to tap into this form of casting to take weight out of parts and achieve high integrity, high-strength, components.
An HDTD low pressure die casting machine is the latest addition to the firm’s dedicated cell and can produce larger parts more quickly, whilst it has wasted no time bringing a new alloy to market for Very Light Rail (VLR) and other industrial sectors.
Tapping into a £50,000 grant, Alucast was set the challenge to come up with a lighter alternative to SG Iron 420:10, which is commonly used in the construction of carriages.
Engineers at the company met this task head on, building on the success of ALU-HPI in its sandcasting process to advance it for use in low-pressure casting.
By optimising metal flow and refining heat treatment, the foundry was able to come up with an alloy that was one third of the weight of SG Iron and yet still achieves key targets for proof stress, ultimate tensile strength (UTS) and elongation.
Visit www.alucast.co.uk
BELOW: (left-to-right) Andy Callaghan (Foundry Manager), Jessica Stote (Apprentice Engineer), Martin Haynes (MD), Liam Greaves (Foundry Engineer) and Charlie Thomas (Apprentice Engineer) in front of the low pressure furnace.
Joining forces to protect cities from extreme heat
The Group on Earth Observations (GEO), Alibaba Cloud and Shanghai Haina Academy of Engineering (Haina) will partner on the development and implementation of the GEO-convened Global Heat Resilience Service, an innovative initiative designed to help cities manage the growing threat of extreme heat.
Responding to United Nations Secretary-General António Guterres’s Call to Action on Extreme Heat, the Global Heat Resilience Service was established to empower cities to mitigate localised heat risks through timely, datadriven insights.
The first phase of the collaboration will focus on pilot implementation of the Global Heat Resilience Service in selected cities, beginning with Hangzhou and Shanghai.
Using a scenario-based approach, the three parties
will integrate data on risk, exposure and vulnerabilityincluding Earth observation data and Alibaba Cloud’s urban management capabilities - to assess and manage heat risks.
GEO will specify and coordinate access to diverse datasets spanning environmental, climate, demographic, and socioeconomic dimensions for comprehensive risk assessment; Alibaba Cloud will contribute expertise in AI, cloud computing and largescale analytics; and Haina will co-design a prototype, drawing on its experience in urban digitalisation.
The collaboration will also include knowledge exchange and capacity building activities to strengthen local heat risk management, with the aim of developing scalable solutions for cities worldwide.
By 2050, more than 5 billion people worldwide are expected to face healththreatening extreme heat, with urban populations especially vulnerable due to the urban heat island effect.
From 2025-2027, the Global Heat Resilience Service will be rolled out to pilot cities around the world, reaching an estimated 12-20 million people.
Insights, tools and community campaigns developed through pilots in China’s Yangtze River Delta region are expected to inform the expansion of the service to other cities worldwide, particularly those in developing regions with limited access to heat resilience infrastructure.
Home comforts as improvement specialist celebrates 20 years with £100m vision
Conservatory Outlet, headed up by CEO Greg Kane and Managing Director Mick Giscombe, has unveiled an exciting strategy that will see it invest heavily in diversifying its manufacturing operations and further expansion of its hugely successful home improvement offering.
The company is also marking the major anniversary by introducing a new corporate structure that will involve the introduction of Conservatory Outlet Group as the holding business, with CO Manufacturing and CO Home Improvements reflecting its two main areas of operation.
The firm has developed a specialist collection of windows and doors for both areas and is investing £1m in 4-axis CNC machines to give it greater capacity and repeatable quality across its production facility.
Similar levels of investment are being channelled into boosting the skills of its workforce, with 10 apprentices currently being recruited and the launch of its tailored Manufacturing Degree pathway that aims to create the production leaders of the future.
For further information, visit www.comanufacturing.co.uk.
BELOW LEFT: CO Vision (Oct 25), left-to-right; Mick Giscombe and Greg Kane (both Conservatory Outlet)
BELOW RIGHT: CO Vision (Directors Oct 25), left-toright; Karen Clough (Marketing Director), Darren Woolf (Sales Director), Greg Kane (CEO), Karen Starkey (Head of HR), Mick Giscombe (Managing Director) and Sarah Van Haazel (Finance Director).
Business leaders, ministers and cross-party policy makers back Made in Britain at political conferences
Manufacturing trade body Made in Britain gained recognition from the likes of Sir Ed Davey, Rachel Reeves and Mel Stride during its tour of party-political conferences this autumn, championing greater outcomes for its 2,200 members and the wider manufacturing sector.
The not-for-profit trade organisation took its respected trademark and brand to the political party conferences across September and October, speaking with Members of Parliament about the work being carried out by British manufacturers within the 2,200 member-strong Made in Britain network.
CBM calls for urgent support package for downstream JLR suppliers
The government’s support package for the automotive sector is not being rolled out quickly enough and failing to reach suppliers further down the supply chain according to the Confederation of British Metalforming (CBM).
Whilst the loan, which was likely timed to coincide with the Labour party conference, appeared good news at the time, it appears that details of how the scheme will be administered have yet to be
Made in Britain met with cabinet members, party leaders and more to discuss how British manufacturing can be uplifted, while also underpinning wider national growth ambitions.
The three visits have formed part of Made in Britain’s national tour of events, conferences
finalised, leaving JLR still working through the metrics required to implement payments for their firsttier suppliers.
This delay has created a serious shortfall, with little prospect of second, third and fourth-tier suppliers receiving any level of funding in the short-term.
CBM is urging the government to urgently provide immediate funding support to both spread the impact of the lost revenue and provide the working capital required to complete orders once they resume.
and trade shows in 2025, promoting British manufacturing excellence and connecting with key figures in the business and political landscapes of the country.
Made in Britain met with key delegates across the political spectrum, from Liberal Democrat party leader Sir Ed Davey to Labour’s Business & Trade Secretary Peter Kyle MP, as well as Conservative Party chairman and Thirsk and Malton Member of Parliament Kevin Hollinrake.
Other notable names included the Chancellor Rachel Reeves, Shadow Chancellor Mel Stride, and the Liberal Democrat portfolio holder for Transport, Olly Glover, each visiting the Made in Britain trade stand to discuss the important role of British manufacturing.
The national tour has also seen the trade body visit multiple industry shows and events for British manufacturing, from the Rail Forum to the Sustainable Trade & Production Expo. The tour culminates in the Made in Britain Impact Awards, which celebrate and recognise the achievements of the organisation’s members across the last 12 months.
The Growth Guarantee scheme is already in place and one existing mechanism that could be used without the burden of interest costs.
The CBM has also asked the government to intervene with banks, following reports that some financial institutions are withholding payments from customers that JLR has already released. This is creating further pressure on already fragile supply chain businesses.
In addition, its members are calling for greater clarity and improved communication from JLR regarding the status of their recovery; to enable companies to plan their workforce requirements and secure the finance they need to begin production again.
The CBM warns that without urgent intervention, the whole of the UK automotive supply chain, could face irreversible damage, threatening thousands of jobs and critical industrial capability.
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When Automation Fails: Lessons in Cyber Resilience from Europe’s Airport Ransomware Attack
By Mantas Sabeckis, security researcher, Cybernews
Recently millions of travellers faced a modern nightmare: delays, cancellations, and chaos at some of Europe’s busiest airports – Heathrow, Brussels, Berlin – triggered by a ransomware attack on Collins Aerospace’s check-in and boarding software. It’s very much the reality of today’s hyperconnected infrastructure.
This shows how hidden cyber risks can be. It also shows how unprepared many important systems are for these kinds of threats.
This also shows how the vulnerability of supply chains can put businesses in trouble. Collins Aerospace isn’t an airport or airline but a software vendor, a thirdparty provider whose systems connect vast and complex air travel operations.
This sort of third-party risk is increasingly a preferred target for ransomware gangs. A flaw in one
Figuring out who’s behind attacks like this is always tough, but it shows that important systems like airports are now key targets in global cyber battles.
vendor’s software can cascade through the global transportation ecosystem, unleashing disruption across an entire continent.
The lesson here is that just making your own computers and firewalls stronger isn’t enough.
Real protection means keeping a close eye on every part of your supply chain. Are vendors’ security practices robust? Do contracts demand transparent vulnerability disclosure? Is patch management swift and audited? Those questions are foundational.
Then, there’s the oftenoverlooked fallback mode: manual operations. This hack blew up the digital convenience airports pride themselves on automated checkins and seamless boarding. The reversion to handwritten boarding passes and paper manifests was crude but necessary.
Investing in these manual backups and making sure staff are trained to execute them under pressure is as essential as any other security measure. In the race to digitize, this old-school readiness often gets pushed aside, until it becomes a lifeline.
Experts are trying to find out who’s responsible. Terror law watchdog Jonathan Hall KC says it’s possible state-sponsored hackers could be behind the attack. Places like Heathrow in the UK are obvious targets during big political and economic tensions. Figuring out who’s behind attacks like this is always tough, but it shows that important systems like airports are now key targets in global cyber battles.
This incident shows that being ready for cyberattacks isn’t just about building stronger defences. It means taking care of the entire system – making sure every part, including suppliers, is secure, planning for the worst, and having backup plans that keep important services running no matter what.
The aviation sector might be racing toward a more automated future, but we must keep in mind that the digital runway isn’t invincible, and resilience must be built in from the ground up.
Sheffield Technology’s ‘Super Laser’ Supporting the City’s Manufacturing Landscape Automation
One of Sheffield’s newest manufacturers is helping to revitalise the city’s industrial capabilities with cutting-edge materials processing technology.
Sheffield Technology is winning a growing customer base, with some key projects being attracted back to the UK from overseas. The company is eager to leverage its ability to rapidly laser-cut materials up to 60mm thick— made possible by the company’s investment in a state-of-the-art 24kW Trumpf 5060 TrueDisk laser.
With fully automated material and part handling, this machine boasts a 6-metre by 2-metre plate capacity and can cut: Stainless steel, armour, carbon, and alloy steels – up to 60mm thick, Aluminium – up to 40mm, Copper – up to 16mm and Brass – up to 12.7mm.
Beyond laser cutting, Sheffield Technology’s extensive fabrication and machining capabilities include a
400-tonne, 5.1-metre press brake and automated cobot welding, allowing the company to deliver fully integrated manufacturing solutions.
Darren Mason, Works Director at Sheffield Technology, explained: “The big advantage for us is that we have truly disruptive technology. Our high-power laser operates at a scale and precision that challenges conventional thinking. While most lasers struggle beyond 30mm, we comfortably cut up to 60mm, allowing us to compete on both quality and cost with traditional heavy-duty processes, such as plasma & profile cutting.”
The company’s rapid expansion is reflected in its workforce growth, scaling from just 10 employees last year to 58 today, including four apprentices. With a firm commitment to developing future talent, Sheffield Technology plans to expand its apprenticeship program to pass on engineering skills that have defined the city for generations.
Darren commented: “We’re proud to be back in Sheffield, helping to underpin its metal processing history, and we trust the city will continue to attract work from across the country and beyond. Our capacities and state of the art equipment really do support continued competitiveness within the UK in this important sector, underpinning jobs for our young people in the years ahead.”
Sheffield Technology’s innovation and investment in advanced manufacturing can only support the city remaining at the forefront of British materials processing & manufacturing industry. Visit: www.sheffield-tech.com
Measurement, Sensors & Monitoring
Reduce production costs with contact-free flow meter
Bürkert’s FLOWave flowmeter provides accurate measurement for ICB Distillers, minimising production costs while maintaining hygiene and product quality.
Accurate flow measurement of spirits and ethanol is crucial to ensure the quality of the beverages, as well as precisely manage stock and optimise the cost efficiency of production. It’s also vital that flow measurement devices integrated into the matrix maintain hygiene, and with various spirits flowing through the pipes at any one time, preventing cross-contamination is also essential.
ICB Distillers relies on a cleanin-place (CIP) process, and while it must rinse away all chemicals, minimising water consumption is key to lowering costs and managing sustainability. Up to now, residual spirits within the pipe matrix have also been washed away in the CIP process, with product wastage adding significant cost.
A pigging system is named after the ‘pig’, a bung that is pushed through the pipes to recover product and assist in cleaning the lines ahead of CIP. To achieve this, a pipeline integrating flow meters that wouldn’t obstruct the ‘pig’ was required.
For accurate flow measurement FLOWave sends high-frequency
Surface Acoustic Waves (SAW) across the fluid where changes in flow, mass, temperature, and density, affect the waves’ speed and attenuation. The resulting detection of the signal achieves precise measurements without direct contact with the media.
The FLOWave was also specified to improve the cost effectiveness and time required for CIP. A typical cleaning process operates by setting cycle times of chemical washes followed by clean water flushes. To ensure completeness of the flush, conservative estimates are applied, but this results in a high volume of water use. However, FLOWave can detect the phase change in the media, referred to as the differentiation factor. This accurately informs when all chemical traces from the CIP process have been flushed away, enabling a shorter flushing period and reduced water use.
LEFT: The information displays are in the control room while the flowmeters are in an ATEX Zone 2 hazardous area.
The flow meters are installed within an ATEX Zone 2 hazardous area, while the devices communicate back to a Bürkert ME61 display located in a separate control room. The FLOWave device integrates analogue and digital outputs, and by wiring the digital communication ports together in a daisy chain formation, a single cable, approximately 25 metres long, connects to the display via Bürkert’s EDIP CAN-based protocol. Providing individual batch and total flow rates, the data enables ICB Distillers’ operations team to accurately keep track of produce.
With the additional flow meters set to be commissioned in the following months, ICB Distillers will be able to extend the pigging system across the matrix. Minimising spirit wastage and reducing the volume of water used in the CIP process is set to achieve a rapid return on investment for the beverage producer. Meanwhile, less time required for the updated cleaning process has the potential to improve productivity while maintaining the same high level of hygiene.
For more information visit: www.burkert.com
LEFT: The FLOWave flowmeters deliver up to 50% water saving and minimise the time for cleaning cycles.
BELOW: The ME61 display provides information on production batches and total flows.
Measurement, Sensors & Monitoring News
Thermal management considerations to optimise BLDC flat motor performance
By Vishal Sapale, design engineer at Portescap
Compact brushless DC (BLDC) flat motors offer high performance where space is limited, but their small size makes heat control a key design challenge. Effective thermal management is essential to maintain performance, reliability and service life.
Flat BLDC motors are widely used in robotics, drones, medical devices and precision tools. Their geometry, while ideal for compact systems, limits
surface area for heat dissipation. To address this, material choice and winding design are critical. Metals with high thermal conductivity such as copper, steel and aluminium alloys aid heat transfer, while insulating materials can trap heat.
Magnet type also affects heat generation. Samarium cobalt (SmCo) and aluminium nickel cobalt (Alnico) magnets offer greater thermal stability than standard neodymium (NdFeB), although super-high (SH) and ultrahigh (UH) grades of NdFeB can be used for high-temperature conditions. Thinner stator laminations and highstability alloys can reduce eddy current losses, further improving efficiency. Winding configuration and wire gauge influence resistive heating,
while coatings such as epoxy or resin improve thermal endurance. Design elements including ventilation slots, heat sinks or active cooling can support thermal management in confined assemblies.
Operating conditions are equally important. Load, duty cycle and speed each impact heat generation, with higher loads or continuous operation requiring enhanced cooling strategies. Environmental factors such as ambient temperature, humidity and external heat sources can also affect performance, making insulation, sealing and material selection critical.
According to Sapale, successful BLDC flat motor design depends on aligning materials, geometry and cooling methods with the application’s thermal profile, ensuring efficient and reliable performance even under demanding conditions.
Stream Measurement installs digital gas calibration rig with Made Smarter support
Stream Measurement has installed a new digital gas calibration rig designed to modernise its flow measurement operations and expand testing capacity.
Developed with support from Made Smarter Northwest, the government-backed manufacturing technology programme, the £300,000 system replaces equipment in use for more than 40 years. The upgrade introduces automated data acquisition and certification, reducing manual input and improving measurement consistency.
The new rig can test meters from 0.25 to 4,000 cubic metres per hour, with integrated software providing real-time monitoring and analysis.
Stream Measurement reports that test times have been cut from a full day to a few hours, increasing throughput while maintaining accuracy.
The system was formally opened by Andy Burnham, Mayor of Greater Manchester, together with representatives from Oldham Council and Made Smarter Northwest.
Stream Measurement supplies flow meters and provides calibration and verification services across sectors including utilities, chemicals, oil and gas, food and beverage, and manufacturing. The company has been working with Made Smarter to develop a digital strategy, supported by a £20,000 technology grant.
The investment includes the creation of five additional engineering roles and training for existing staff to operate the new digital system. Apprentices are also being trained as part of a wider skills development initiative.
The upgrade supports Stream’s ISO 9001, 14001 and 45001 accreditations, reducing waste and extending the life of refurbished meters. The previous calibration rig will be retained as a contingency system to maintain additional testing capacity.
Since its launch in 2019, the Made Smarter programme has supported more than 2,500 manufacturers in the Northwest through over 400 digital technology projects aimed at improving productivity and sustainability.
LEFT: Bob Ashton, Engineer (Stream Measurement) and Joe Hewson, Apprentice Engineer (Stream Measurement)
ATEX CERTIFIED SAFETY LIGHT CURTAINS FOR EXPLOSION PROTECTION
Production areas of the chemical industry, refineries, paint shops, bulk material processing, sawmills and grain processing companies have increased risk of explosion. For these applications, Schmersal has developed the ATEX certified SLC/SLG440 safety light curtains and grids.
The Ex-SLC440 for finger, hand and body detection are available in variants with a resolution of 14 and 30mm and ranges from 0.3 to 20m. The Ex-SLG440 safety light curtains are suitable for access control in hazardous areas. The waterproof and dustproof devices achieve IP66 and IP67 protection and can also be used outdoors.
The devices can be installed in potentially explosive gas and dust atmospheres, they are used to protect hazardous areas and access points for machinery. If one or more beams are interrupted, the dangerous movement is brought to a standstill.
SCHMERSAL | Enigma Business Park Malvern, Worcestershire, WR14 1GL
www.schmersal.co.uk
uksupport@schmersal.com
Measurement, Sensors & Monitoring News
Integrated servo feedback: the role of Hall-effect sensors and resolvers
By Gerard Bush, Sales Application Engineer, INMOCO
Hall-effect sensors and resolvers are cost-effective feedback devices often integrated directly into servo systems from brands such as Kollmorgen. Used alongside or instead of encoders, they offer valuable options for applications balancing performance, durability and cost.
Hall-effect sensors
Based on the Hall effect—where a magnetic field generates a voltage across a current-carrying conductor—these sensors are typically mounted inside the motor near the stator windings. They provide rotor position feedback every 60°, enabling simple six-step commutation. Though coarse compared to encoder feedback, this approach offers a compact, low-cost solution for general torque and speed control.
Hall sensors are often integrated into frameless brushless motor kits such as Kollmorgen’s KBM Series, allowing straightforward commutation during prototyping. When combined with an incremental encoder, the “comcoder” configuration enables both reliable start-up and highresolution control.
For less demanding applications, such as power tools or torquebased assembly systems, Hall sensors alone can deliver adequate feedback performance.
Resolver technology
Resolvers deliver high-resolution analogue feedback through a rotary transformer design with windings positioned 90° apart. Their output voltages vary with shaft angle, converted into digital position by control electronics. Offering precision comparable to high-count encoders, resolvers are also highly durable— withstanding temperatures up to 230°C, as well as shock, vibration and EMI. Their ruggedness makes them a preferred choice for aerospace, defence and electric vehicle systems.
Selecting feedback technology
While resolvers require additional electronics for signal conversion, they provide long-term reliability in harsh environments. Halleffect sensors, meanwhile, offer simplicity and economy for compact servo designs.
For engineers balancing precision, durability and cost, motion specialists at INMOCO can help specify the most suitable feedback technology—achieving efficient, dependable servo systems with faster development times.
Disc Pumps Deliver Highly Precise, UltraSmooth Flow Control
Critical fluid handling applications where precision control is essential, will appreciate the revolutionary DISC PUMP developed by the LEE Company who have been providing innovative solutions to help customers solve the toughest fluid control challenges for over 75 years.
This innovative ultrasonic, pneumatic piezoelectric micropump delivers unrivalled performance in applications where optimum control of small volumes is critical. Applications include microfluidics, pipetting, wearable devices and portable sensing technologies across the medical, life science and environmental monitoring industries.
The key features of this disc pump all contribute to a revolutionary design resulting in; ultrafast, millisecond response time, silent, vibration operation (˂10 dB), high precision controllability ˂0.1%, true pulsation free flow, in a lightweight (5g) compact package (29mm diameter).
While not designed to flow liquids directly, it’s infinite turn-down ratio and pulsation-free flow performance enables users to control liquids indirectly via an air-over liquid method. Furthermore, as a disc pump, it allows users to generate and control a head pressure (air) with unprecedented resolution, resulting in optimum precision liquid dispensing or displacement (lab-on-a-chip).
Specific applications include pick & place robotics, patient simulators, compression therapy, blood pressure monitoring, and time-metered dosing. Every pump is 100% functionally tested for performance and designed using materials that ensure consistent longterm performance.
More here.
EDITOR’S RECOMMENDATIONS
Welcome to our Editor’s recommendations feature, where you will find carefully selected companies, chosen for their innovation and quality.
Throughout the feature you will find details on these companies. Please also visit their websites for further information and enquiries.
Setting a New Standard in Handheld Leak Detection
Ifm has launched of the SDL100—a next-generation handheld device engineered for rapid and precise leak detection in compressed air and gas systems.
The SDL100 utilises advanced ultrasonic MEMS technology, integrating a powerful array of 30 ultrasonic microphones to detect even the faintest leak noises, even in environments with high background noise. Equipped with a
laser distance measurement system and built-in camera, the SDL100 enables operators to visualise leaks directly on its 3.5-inch display, providing real-time identification and contextual imaging of the leak location. Notably, the device can pinpoint and document leaks as small as 0.1 litres per minute at 6 bar from up to 5 metres—offering exceptional sensitivity.
After inputting some basic tariff costs, an immediate calculation of ongoing compressed air loss and its associated cost is immediately available. This delivers actionable insights on site losses from compressed air leaks. All critical data, including maintenance details, are digitally recorded directly on the device and can be seamlessly transferred for further analysis.
The free reporting software allows for simplified compliance with ISO 50001 requirements, ensuring efficient documentation and audit readiness.
Weighing just 698 g and featuring ergonomic, user-friendly controls, the SDL100 is designed for optimal portability and ease of use, whether for regular system checks or targeted inspection following data-driven analyses. Its application spans manufacturing, food processing, HVAC, facility maintenance, and any industry committed to operational efficiency and resource conservation.
By dramatically reducing the time required to identify and resolve leakage, the SDL100 empowers users to minimise system losses, lower operating costs, and ensure sustained process reliability.
Portfolio with Advanced Pneumatics and Safety in Pneumatics Courses
Camozzi Automation Ltd, a leading name in fluid power and automation technologies, has announced the expansion of its industryrecognised training portfolio with the introduction of two new specialist courses: Advanced Pneumatics/Electro-Pneumatics and Safety in Pneumatics/Energy Saving.
Launching in 2026, these new courses build on the success of the company’s long-running Introduction to Pneumatics programme — already a favourite among engineers, technicians, and maintenance professionals across multiple industries.
Designed to equip delegates with both theoretical understanding and handson experience, the new courses aim to support companies striving for improved efficiency, reliability, and workplace safety in their pneumatic systems.
A Growing Commitment to Skills Development
Delivered at Camozzi Automation’s UK headquarters in Nuneaton, the enhanced training portfolio offers:
1. Introduction to Pneumatics – £525 per delegate (two-day course)
2. Advanced Pneumatics/ElectroPneumatics – £595 per delegate (two-day course)
3. Safety in Pneumatics/Energy Saving – £450 per delegate (oneday course)
A £150 deposit per delegate secures a place, and discounts are available for multiple or multi-course bookings.
This comprehensive two-day course integrates mechanical and electrical
principles, helping delegates gain a deeper understanding of modern pneumatic systems. Topics include:
• Circuit sequencing and cascade design
• Logic valves and time delay circuits
• Basic electrical theory and solenoid valve control
• Introduction to PLCs, ladder logic, and Fieldbus technology
Safety in Pneumatics/Energy Saving: Protecting People and Systems
Focusing on the twin goals of safety and sustainability, this one-day course highlights how safe design and energy-conscious operation can deliver rapid ROI. Topics include:
• Guard interlocking and emergency stop circuits
• Risk assessment best practice
• Pneumatic safety products and safe working procedures
• Air system optimisation and energysaving techniques
Delegates will learn how implementing the course’s recommended techniques can help systems operate more safely and efficiently — often allowing the course to pay for itself within weeks.
Delivered by Industry Expert Steve Partington
All courses are led by Steve Partington, a respected figure in the pneumatics industry with more than 45 years of experience spanning R&D, applications engineering, and technical leadership.
“It’s incredibly rewarding to share the lessons I’ve learned over decades in pneumatics,” says Steve. “These courses give delegates practical, usable skills that deliver real value to their organisations.”
Why Choose Camozzi Training?
Hands-On Learning – Combining classroom theory with practical exercises.
Industry-Relevant Content –Focused on real-world applications.
Proven ROI – Reduced downtime, improved efficiency, and safer systems.
Exclusive Access – Includes a behind-the-scenes look at Camozzi’s Fluid Power Centre.
Booking Information
Spaces for the 2026 courses are limited. To register interest or enquire about group discounts, contact training@camozzi.co.uk or visit www.camozzi.co.uk/ camozzi-pneumaticstraining.
CAMOZZI TRAINING ACADEMY
DEVELOP SKILLS. SAVE ENERGY. IMPROVE SAFETY.
INTRODUCTION TO PNEUMATICS
Our foundation course, perfect for those new to pneumatics or looking to strengthen their skills.
ADVANCED PNEUMATICS & ELECTRO-PNEUMATICS
Take your knowledge further with mechanical and electrical integration.
SAFETY IN PNEUMATICS & ENERGY SAVING
Focused training on safe working practices and optimising energy use.
EXPERT TUITION FROM STEVE PARTINGTON WITH 45+ YEARS’ EXPERIENCE
WHY CHOOSE CAMOZZI?
Hands-on learning in a dedicated training facility
Blend of theory and practical application
Learn techniques that save time, money, and energy
Certification awarded upon successful course completion
DocuWare AI Hub – Advancing intelligent automation for industry
DocuWare believes the future of manufacturing and engineering lies in intelligent automation. With the launch of the DocuWare AI Hub, that future begins now.
In late October, the company introduced a global research and development centre dedicated to delivering proprietary, trusted AI solutions for its Partners and customers. This new hub consolidates DocuWare’s deep expertise in artificial intelligence, including its recent acquisition of natif.ai, and accelerates innovation across intelligent document processing (IDP), enterprise content management (ECM) and agentic automation.
The company’s focus on specialised foundational models,
Gen-AI-enhanced OCR and intelligent assistants trained on corporate data will empower manufacturers to streamline workflows, reduce manual effort and unlock new operational efficiencies. Importantly, DocuWare’s AI development is grounded in ethical
standards and aligned with the EU AI Act 2025, ensuring compliance and trust at every step.
By collaborating with leading universities and the German Research Centre for Artificial Intelligence (DFKI), the DocuWare AI Hub transforms cuttingedge research into real-world applications. From smarter document handling to generative search and automation, DocuWare solutions are designed to meet the evolving needs of industrial enterprises.
DocuWare is committed to shaping the future of intelligent manufacturing.
Find out more: https://start. docuware.com/docuware-ai-hub
PRF Composite Materials
PRF Composite Materials is a leading manufacturer and supplier of high-performance materials for the advanced composites industry, serving aerospace, automotive, renewables, defence, sports & leisure, medical and marine industries.
Known for its class-leading prepreg range, PRF’s innovation is driven by helping constructors
achieve superior results while improving processing efficiency, productivity and technical performance. Focussing on sustainability gains, PRF assists customers lower energy-perpart (in storage and processing) and promotes circularity by incorporating recycled carbon fibre.
Recently opened, PRF’s Product Development and Innovation Centre - its fourth facility - features an additional prepreg line, a pilot line for rapid product development and a fully equipped laboratory to accelerate innovation-toproduction cycles. This expands PRF’s manufacturing footprint to 50,000 ft² across four sites, with capabilities including in-house resin development, woven and unidirectional prepreg lines, and an extensive kitting and preforming centre.
PRF’s comprehensive prepreg portfolio includes low and midtemperature systems, visual-quality, highly toughened, tooling, plus
ultra-fast eXpress cure (snap cure) prepregs systems, including RP570 and RP570 FR (fire-retardant), and REEPREG - PRF’s recycled carbon fibre nonwoven prepreg. In 2025, PRF introduced Q.tool recycled, based on PRF’s patented Q.tool prepreg tooling technology with 40% of the virgin carbon fibre content replaced with recycled, and RP5365, its new component prepreg with a one-year out life 20°C.
Doing things differently, PRF is passionate about quality, service and innovation, and remains committed to helping customers improve performance, efficiency, costeffectiveness, and sustainability.
Two Pressure Relief Valves in Series Deliver Twice the Protection
In oil and gas operations, sudden pressure spikes can damage equipment, halt production, or cause serious safety issues. Protection begins at the component level, where pressure relief valves play a critical role.
The Lee Company offers three main types of relief valves: safety relief valves for intermittent ‘popoff’ applications, pressure regulating valves for continuous, stable operation, and thermal relief valves that release small amounts of fluid from expanding trapped volumes. Each is manufactured to precise tolerances, making them essential for downhole oil tool applications.
In some downhole tools, pressures can reach extreme
levels—up to 10,000 psid or more. The Lee Company’s 0.281” high-pressure relief valves handle cracking pressures up to 5,900 psid. Using two in series can provide combined relief up to 11,800 psid. This works because when the first valve cracks open, the pressure may not yet trigger the second valve. As pressure rises to the sum of both valves’ cracking pressures, both open, each managing its own pressure drop.
A simple, robust solution, this approach delivers reliable, doubled protection for high-pressure downhole applications.
More at: www.theleeco. com/industries/oil-gas/ products/pressure-reliefvalves/
New thinking on prepreg materials
New carbon prepreg material made with recycled carbon fibre nonwoven mat
Groundbreaking prepreg tooling technology
Standard and fire-retardant snap cure systems –including the new RFA570 adhesive film for core bonding applications
Providing technical innovation, exceptional quality, lowering cost-per-part and offering improved sustainability. Kit cut to our customers’ requirements, with standard products available from stock.
Rösler
For nearly a century, Rösler Oberflächentechnik GmbH has set the global standard in precision surface finishing systems, reliably delivering durability, performance and consistency for the world’s most demanding industries. Today, under the umbrella of the same group, AM Solutions advances that legacy into the era of additive manufacturing by offering intelligent, automated post processing systems engineered specifically for metal and polymer 3D printed parts.
Whether a component emerges from a build chamber or a machining cell, our combined offering ensures it is not simply made, but truly finished. The expertise extends from mass finishing and shot blasting technologies to sophisticated post processing systems that
de-powder, smooth, polish and validate parts at production scale. From feasibility and prototyping through full production, we partner with manufacturers to optimise throughput, repeatability and cost effectiveness.
With a global footprint, vertical integration, and decades of accumulated process know how,
Finishing Surface
DNA
Mass Finishing
Efficient systems engineering and innovative technologies – powerful and economical
Shot Blasting
Individual
Rösler and AM Solutions enable OEMs and Tier 1 suppliers to move confidently from innovation to industrialisation. Because in high stakes sectors (from aerospace to defence to automotive) the surface is more than a finish. It’s performance.
For more information visit: www.rosler.com/en/
Electropolishing
Gentle solution for demanding applications without mechanical or thermal stress on components –easily reproducible and cost-effective
AM Solutions
Comprehensive solutions for additive manufacturing, especially 3D
SUPPLIER
SQUIRREL CAGE MOTORS | SLIP RING MOTORS | DC MOTORS
Motors up to 25 MW and 13.8 kV
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• Frequency converter-proof drives
• In-house load test facility up to 13.800 V, 2.300 kVA, 120 Hz
Customized special designs
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• Commissioning worldwide
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Martin Rooney | Tel.: +44 1664 500 844
martin.rooney@menzelgb.co.uk
menzel-motors.com
Interview: Dijam Panigrahi, Co-Founder & COO of GridRaster
Dijam Panigrahi is the Co-Founder and COO of GridRaster, a leader in cloud-based XR and AI platforms for enterprises. He has been at the forefront of applying digital twins, augmented reality, and automation to transform manufacturing, logistics, and workforce training.
In this interview, Dijam shares insights on how manufacturers can build resilient supply chains amid geopolitical shifts, the risks and rewards of nearshoring, and the role of digital platforms, AI, and data analytics in creating agile operations. He also highlights real-world applications of XR, strategies for reskilling talent, balancing global and local supplier networks, and the biggest challenges and opportunities shaping the future of manufacturing.
How should manufacturers rethink their supply chain strategies in light of geopolitical tensions and changing tariff regulations?
Manufacturers should adopt a resilience mindset and a decentralized, multi-source procurement strategy to navigate geopolitical tensions and tariff changes. Instead of relying on a single source, companies should diversify their supplier base across multiple countries or regions. This can involve nearshoring production closer to home to mitigate potential tariff impacts, though this also introduces new challenges like increased costs and the need for new infrastructure. It is also essential for companies to stay on top of regulatory developments and engage in proactive planning to ensure compliance and minimize disruptions.
What are the key risks companies face when nearshoring or reshoring production, and how can they mitigate them?
Key risks of nearshoring or reshoring include:
• Cost and Complexity: The upfront investment in new infrastructure, higher labor costs, and a lack of end-to-end supply chain visibility can be significant barriers. Companies can mitigate this by conducting a thorough total cost analysis that goes beyond just labor
costs, and by implementing digital tools to improve visibility.
• Infrastructure and Workforce Gaps: The new region may lack suitable industrial real estate, power grids, transportation networks, or a readily available skilled workforce. This can be addressed through careful strategic evaluation of potential locations, and by investing in workforce development.
• Supply Chain Adjustment: Moving production requires rebuilding the entire supply chain, as existing suppliers and logistics partners may no longer be viable. Businesses need to secure new partnerships and adjust lead times accordingly.
How can digital platforms, AI, automation, and data analytics help transform traditional supply chains into more agile and efficient operations?
These technologies act as a “digital nerve center” for logistics. Digital platforms and AI can ingest data from various sources like IoT sensors, GPS trackers, and external feeds to provide real-time visibility and risk detection. They enable intelligent automation for routine decisions, predictive analytics for demand forecasting, and inventory optimization to prevent stockouts or overstocking. This helps companies respond swiftly to disruptions and adapt proactively to changing conditions.
Could you provide examples of how technologies like digital twins or augmented reality have been used to optimise manufacturing logistics or accelerate training?
• Digital Twins: Auto manufacturers use digital twins in their factories to simulate production and scheduling, allowing them to optimize workflows and make global changes in realtime before physical changes are made. The technology allows executives to run simulations and optimize workflows.
• Augmented Reality (AR): Home improvement retailers use AR headsets to help store employees with tasks like resetting and restocking shelves by overlaying what the shelf is supposed to look like. AR is also included as a tool for workforce enablement.
What strategies are most effective for upskilling or reskilling employees for high-tech manufacturing roles?
Effective strategies for upskilling or reskilling employees include:
• Identifying Skill Gaps: Conduct regular assessments to identify and close skill gaps within the workforce.
• Formal Programs: Establish formal upskilling programs and utilize local workforce education resources.
• Flexible Training Formats: Design flexible training programs that incorporate various formats such as workshops, e-learning, and handson mentorship to cater to different learning styles.
• Using Technology: Employ digital training tools and technology solutions like Learning Management Systems (LMS) to streamline and enhance program development.
• Fostering a Learning Culture: Encourage a culture of continuous learning where employees view learning as an integral part of their job.
How can companies foster collaboration between human talent and advanced technology to maximise productivity?
The goal is to move from pure automation to human-machine symbiosis. This can be achieved by augmenting the human workforce with technology, rather than replacing it. This new era of manufacturing empowers employees to move from repetitive manual labor to highervalue roles that require creativity, problem-solving, and critical thinking. Companies can appoint a leader to study and optimize humanmachine collaboration, taking a multidisciplinary approach that involves both technology and people domains.
What role do regional partnerships, such as with India or other nearshore locations, play in strengthening supply chains?
Regional partnerships are crucial for strengthening supply chains by enhancing connectivity, attracting investment, and bolstering regional trade. For example, regional economic corridors in Southeast Asia drive economic growth and create a more resilient supply chain through infrastructure development and investments in technology. Deepening supplier relationships with these regional partners can also provide advance warning of political shifts and help in finding solutions to potential shortages.
How can companies balance global partnerships with local supplier relationships to drive innovation and efficiency?
Companies can balance global and local partnerships by diversifying their supply sources. While global partnerships provide access to a larger audience, costcompetitiveness, and new markets, local supplier relationships can lead to faster turnaround times and more
flexible production. The key is to select the right suppliers for the right situation, whether they are global or local, and build strong, mutually beneficial relationships based on clear communication and shared goals. This “right-shoring” approach allows companies to balance the benefits of nearshoring, onshoring, and offshoring.
Looking ahead, what do you see as the biggest challenges and opportunities for manufacturers in the next 5–10 years?
Challenges:
• Supply Chain Disruptions: Ongoing vulnerability to geopolitical tensions, raw material shortages, and transportation bottlenecks.
• Labor Shortage and Skills Gap: The manufacturing industry faces a pervasive issue of labor scarcity and a widening skills gap.
• Cybersecurity Threats: With increased connectivity and the adoption of IoT devices, AI, and cloud technologies, manufacturers face heightened cyber risks and a need to fortify their cybersecurity frameworks.
• Inflation: Rising input and labor costs continue to be a challenge.
Opportunities:
• Reshoring and Nearshoring: The trend of bringing operations closer to home creates new opportunities for smaller manufacturers to
become embedded in global supply chains.
• The Smart Factory Boom: The global smart factory market is expected to grow significantly, driven by the adoption of AI, automation, and virtual processes.
• Technological Advancement: Technologies like AI-driven predictive maintenance and flexible automation will become more accessible, helping to improve operational efficiency and avoid costly downtime.
• 3D Printing: This technology offers opportunities for easier and more affordable customization, rapid prototyping, and on-demand production, which can reduce the need for large inventories.
What advice would you give to companies looking to thrive in this evolving global supply chain landscape?
To thrive, companies should focus on building adaptive, digitally-enabled supply networks that prioritize diversification, agility, and long-term strategic readiness. The solution is not in “deglobalization,” but in re-architecting global networks to be more resilient. This requires a practical agenda centered on strategic investments in digitalization, automation, and secure platforms to enable real-time visibility. It is also crucial to build and maintain strong, mutually beneficial relationships with suppliers and to continuously monitor industry trends and market shifts.
Specialist Equipment & Tools
Exploring linear, rotary, and sine encoders
Gerard Bush, engineering advisor at motion specialist INMOCO, discusses the technology behind incremental encoders.
Encoders are the most widely used feedback devices for electric motor control, with numerous technology options to choose from, selection of the right encoder technology is critical.
A rotary encoder measures the angular rotation of the motor’s rotor or shaft. This lends itself to closed-loop control for rotational applications, from a robotic limb, through to a spinning machine tool. To achieve this, the signals from its sensors are converted into digital pulses or sine/cosine waveforms, which the drive or controller interprets for speed and position management.
Alternatively, a linear encoder can be preferable for applications that involve a straight-line of operation, such as a CNC machine or three-axis gantry. A linear encoder directly measures true linear position, while a rotary encoder interprets linear travel by converting shaft rotation. The difference is that factors such as mechanical compliance or backlash can affect the reading of the rotary encoder. For straightline applications that demand the very highest-speed operation, or precision down to resolutions of 0.1 µm (micron) or less, a linear encoder is optimal.
The primary ways an encoder can read changes in speed or position is by optical or magnetic means. Magnetic encoders detect changes in a magnetic field according to rotational or linear motion, with the variations converted into signals that provide position and speed information. As the presence of dust or moisture doesn’t interfere with this
The primary ways an encoder can read changes in speed or position is by optical or magnetic means.
measurement, combined with an inherently robust sensor design, a magnetic encoder is durable in tough environments.
Alternatively, optical encoders comprise a light source, a rotating code disc or linear scale divided into lines, and a light detector. This technique achieves greater precision compared to the magnetic principle as the light sensors can detect a higher number of counts compared to magnetic field changes, which are limited by pole spacing. Optical encoders are also immune to high-noise or electromagnetic interference that could interfere with clean signals and distort data transmission.
While modern optical encoders feature better-protected electronics and optics, improving their resilience for lighter industrial applications, magnetic designs, or resolvers, could be better suited to the most demanding environments.
On an optical encoder, the disc or linear scale is divided into a quantity of lines that signify the encoder’s resolution. As the count increases, the accuracy within a specific number of counts increases as well. Taking a rotary encoder, as the disc rotates, the light detector registers the on-off pattern of light passing through it, which the photodiode detector converts into a digital signal.
The disc features two rows of lines, offset by half their width or a quarter of a complete cycle (90 electrical degrees). This generates two electrical signals known as Channel A and Channel B. The role of the offset enables the drive or controller to determine the direction of the shaft rotation. Additional channels can help track shaft position and homing as well as helping with noise immunity. This is the operating principle of an incremental encoder, which provides positional information relative to its starting point.
An incremental encoder’s resolution can be multiplied by four if the counting circuit monitors both the rising and falling edges of Channels A and B, a process known as quadrature detection. Higher resolution improves repeatability and enables faster, higher accuracy control loops.
When Channels A and B of an incremental encoder are output as square waves, the drive or controller reads the edges directly. Instead, it’s possible to read these signals as sine waves, enabling much finer gradations of measurement. This increases resolution and reduces truncation errors, ultimately enabling higher loop gains. As a result, sine encoders can achieve over two million counts per revolution.
Thanks to this capability, sine encoders are intended for applications that demand the highest levels of precision, ranging from high-speed registration to film coating and web control. These designs of encoder also a fit lowspeed operations that demand smooth motion control, and can be used when absolute, rather than relative position sensing, is required – more on absolute versus incremental sensing in the following article.
Cloud and On-Premise install options
Compressed Air, Pumps & Valves
Digital upgrade: a seamless approach to convert pneumatic control valves
Kieran Bennett, Industry Manager,
Food &
Beverage
at Bürkert, explains how legacy systems can be enhanced cost-effectively.
Upgrading pneumatic control valves to digital communication and control can optimise precision and repeatability, as well as opening access to real-time process data. While redesigning to a full digital control system could be advantageous, the initial time and cost requirements might be prohibitive. As an alternative, integrating digital positioners and process controllers for pneumatic control valves can fulfil many of the advantages without committing to a complete digital transition. This approach is ideal to modernise existing systems as well as improve new designs involving pneumatic control valves.
To offer a seamless transition, Bürkert has introduced the SideCONTROL series of electropneumatic positioners and controllers. The range achieves universal mounting to virtually any existing pneumatic control valve actuator, including part-turn and linear actuators that comply with NAMUR standards. An interface for non-standard actuators is also available, including a special adapter kit for Type 3277 Samson actuators, enabling a digital upgrade for valve strokes from 7.5 mm to 30 mm.
This level of data analysis can improve process quality, as well as optimising process efficiency.
IO-Link and Ethernet
The simplest approach to digital retrofit is via IO-Link connectivity, a standardised protocol for connecting sensors and actuators with automation systems. Unlike analogue communications, IOLink enables bidirectional data exchange. The advantages of twoway, high-speed communications include rapid feedback for precise valve positioning[AB1.1], as well as detailed diagnostics and parameterisation of devices.
IO-Link connectivity through a positioner like Bürkert’s Type 8791 Digital electropneumatic positioner SideCONTROL is fast
and simple to integrate. It relies on standard cabling, provides plugand-play connection with IO-Link master modules, and point-to-point connectivity between the positioner and controller removes the need for additional switches.
Optimising the digital transition further still, real-time Ethernetbased connectivity is also available for pneumatic control valve retrofits. Bürkert’s Type 8792 positioner, as well as the Type 8793 Digital electropneumatic Process Controller, add connectivity via protocols including EtherNet/ IP, PROFINET, Modbus TCP, PROFIBUS DP-V1 or the CAN-based Bürkert system bus (büS). These advantages typically require an Ethernet gateway in coordination with a PLC.
Industry 4.0 advantages
Whether IO-Link or an Ethernet protocol is integrated, digitisation not only improves valve control precision, but it also enhances monitoring to deliver the benefits of Industry 4.0. This level of data analysis can improve process quality, as well as optimising process efficiency. A new level of diagnostics can also be achieved, aided by built-in functions within the positioners and controllers, enabling proactive maintenance that can reduce unplanned downtime and increase productivity.
The SideCONTROL products can be retrofitted with no intervention or downtime required to the fluidic process. Meanwhile, the X.Tune commissioning tool offers automated valve tuning by optimising the valve’s response time, stability, and accuracy by automatically adjusting the control parameters for the specific actuator and process conditions. It’s also possible to switch from single- to double-acting actuators at any time.
Bürkert’s SideCONTROL series provides a cost-effective solution for upgrading pneumatic control valves with digital capabilities. By integrating IO-Link or Ethernet-based connectivity, manufacturers can embrace many of the advantages of digital control, including precision, efficiency, and real-time monitoring, without the cost and complexity of a full system overhaul.
online , classroom , blended ,
• Open to all – Free or discounted for EEMUA Members and Associates
• Gain or renew your 5-year Certificates of Competence*
• Courses f for each career stage based on EEMUA 159
• English, Dutch, German and French options each year including:
TankAssessor courses*
17-20 November 2025 – in English – live online
9-12 February 2026 – in Dutch –live online
27-30 April 2026 – in German –live online
1-4 June 2026 – in French – Paris, FR
Tank Integrity Manager course
1-5 December 2025 – in English
– Antwerp, BE
In-house courses
By arrangement for your choice of: time, language, location.
TankInspector courses*
16-18 February 2026 – in English – live online
23-25 February 2026 – in Dutch live online
16-18 March 2026 – in French – live online.
TankBasics courses
9 March - 30 April 2026 – in English – blended, live online
Storage Tanks e-learning On-demand – in English or Dutch
Also...
Storage Tanks Seminar –Ridderkerk, NL – 27 November 2025
More choices, information and registration at www.eemua.org
Compressed Air, Pumps & Valves
Sulzer molten salt pumps improve efficiency of Highview Power’s new long duration energy storage facility
Sulzer has signed an agreement with Highview Power to deliver eight molten salt pumps, five cryopumps and a selection of auxiliary services.
LEFT: Sulzer’s VEY and VNY vertical mixed-flow molten salt pumps offer high capacity and efficiency, balancing NPSH requirements with long-term reliability for concentrated solar power.
The deal represents an engineering-led collaboration that will help unlock long-duration energy storage at Highview Power’s new facility and at other future facilities across the UK. The Carrington project will be the first to deliver commercial-scale liquid air energy storage in the UK.
While solar, wind and other green power sources offer enormous reserves of emission-free power, they can also be intermittent. If these renewable sources generate more supply than demand at any one time, they can overwhelm the grid. In the UK where wind produces about 30% of all electricity, the grid operator will often pay developers to turn their wind turbines off. This costly process known as curtailment is a growing issue as the UK introduces more wind power supply into the grid.
Highview Power’s liquid air energy storage (LAES) system represents a significant opportunity in the global energy transition, delivering more renewable energy into the power grid through its innovative storage technology. The system captures excess power, releasing it back at times of high demand or reduced generation. It also offers critical grid stability services.
Alternative energy storage
Highview Power CEO Richard Butland explains how the system works: “Excess energy is used to clean and dry air, which is then refrigerated and compressed until it liquefies and can be stored in tanks. When power is needed, the liquid is pumped at high pressure and heated, so it expands, and drives a gas turbine to generate electricity.”
Sulzer will supply Highview Power with cryogenic pumps and a molten salt storage system. The new Carrington facility will use these molten salt processes to recover and store otherwise wasted energy for use in heat generation, further maximizing its efficiency.
As well as its market leading technology, Highview Power also recognized the convenience of Sulzer’s local distribution networks in the UK. Added to this was the depth of Sulzer’s experience in pump technology, its global reputation for engineering excellence and its delivery of high-quality, efficient solutions to the energy transition market.
A world-class collaboration
With over fifty years’ experience in molten salt pump manufacture, Sulzer’s expertise provides invaluable support for innovative projects like this. Their robust, proven designs ensure reliable service and minimum downtime in an industry where every second matters.
Sulzer pumps also lead the way in molten salt applications, and expected peak temperatures in the new plant of around 435°C sit well below the 650°C standard tolerance of Sulzer’s specialist pumps. Nonetheless, the LAES project poses specific engineering challenges around integrating both cryogenic pumps and molten salt pumps efficiently.
Sulzer’s system will ensure that Highview Power’s innovative liquid air energy storage technology is even more efficient, delivering more renewable energy onto the grid in the UK and beyond.
Valves for Hydrogen, Carbon Capture, Topside, Subsea, and Pipeline Applications.
Instrument & DBB Valves
• Manifolds, Needle, Check and DBB Valves to 22.5K psi
• Cryogenic
• Severe Service 650ºC, 10K psi
• Forged & Bolted Construction
Hydrogen & Carbon Capture Valves
• Instrumentation, Ball, Needle and DBB Valves for Hydrogen and Carbon Capture Applications
ECITB launches new pipe and plate welding qualifications amid industry demand
The Engineering Construction Industry Training Board (ECITB) Awarding Organisation is calling on colleges and training providers to apply to deliver two new regulated qualifications following urgent demand from industry.
The new Ofqual regulated qualifications, which are now available for registration, are an ECITB Level 3 Diploma in Pipe Welding in Engineering and an ECITB Level 3 Diploma in Plate Welding in Engineering.
The new Level 3 Pipe and Plate Welding in Engineering qualifications follow the launch last month of the ECITB Level 2 Diploma Introduction to Welding qualification.
The qualifications prepare candidates for a career as welders in the engineering construction industry (ECI) and include units to conduct manual arc welding processes, maintain quality control of high-quality welding processes, safe working practices, communications and working relationships, interpreting documentation and
digital technology, preparing and reinstating work areas in welding roles.
Employers called for these qualifications to meet industry need for high-quality welding roles in engineering. This demand comes amid reports of skills shortages, particularly in disciplines such as welding and pipefitting.
Studies led by Sir Simon Bollom (Nuclear Skills Taskforce) and the Nuclear Skills Plan highlighted the need for increased welder recruitment and development in the nuclear sector, in particular.
The ECITB forecasts that 40,000 additional workers could be needed for major projects, including those related to net zero, by 2030.
The new qualifications are based on National Occupational Standards (NOS) and Occupational (Apprenticeship) Standards for the trade, encompassing the required knowledge, skills and behaviours. This ensures the qualifications are relevant and future proofed.
Gold medal-winning Toyota apprentices train for chance to compete in 2026 World Skills competition
Two Toyota Manufacturing UK apprentices, 23-year-old Emily Bettridge and 22-year-old Liz Hopkinson, are training to represent the UK at the international finals of the 48th WorldSkills competition in Shanghai in 2026, following their gold medal success at the national finals.
Bettridge and Hopkinson are both Multi-skilled Mechatronics Maintenance Technician Apprentices undertaking their apprenticeships with Burton and South Derbyshire College at the Toyota Manufacturing UK (TMUK) Burnaston factory.
Hopkinson, from Alfreton, Derby, is currently working in the Toyota Plastics shop and Bettridge, from Bulwell, Nottinghamshire, works in the Paint Shop.
Members of Squad UK train under the guidance of highly skilled trainers, industry experts, former medal winners and performance coaches. The top performers will be selected next spring to become official members of Team UK at the Shanghai finals where they will be expected to perform previously unseen tests to a professional standard within a fixed time limit, including an X1 Electro-Pneumatic board task, X1 Programming board task and X1 build and programme on a rig.
The UK will compete in over 30 skills at the 48th WorldSkills finals in Shanghai, including 3D Digital Game Art, Robot Systems Integration and Renewable Energy.
Caunton Engineering Celebrates Relaunch of its Training Academy
Nottingham-based Caunton Engineering has completed the refurbishment of its highly successful training academy, marking 20 years of operation.
More than 100 apprentices have passed through the Caunton Academy’s doors since it was first launched in 2004 to address the industry’s skills shortages in fabrication and welding. Employees who joined the academy as apprentices now represent 22% of the company’s current workforce.
The refurbishment has increased the academy’s working area at the heart of the company’s factory floor - as well as providing state-of-the art machinery reflecting the company’s move towards more robotic and laser-based technologies.
PICTURED ABOVE: Trainers Gary Hemstock (L) and Cameron Harris at the refurbished Caunton Academy
National Challenge Inspires
Students to Pursue a Future in STEM
Advanced Rework Technology Inspires Students at National Manufacturing Day 2025
Advanced Rework Technology Ltd. (A.R.T.), a leading independent IPC-accredited training provider, joined forces with Jaltek, a UKbased electronics manufacturer, to deliver hands-on workshops for students during National Manufacturing Day 2025.
The event, aimed at showcasing career opportunities within the manufacturing sector, provided students and educators with a practical introduction to electronics assembly.
During the sessions, students constructed and soldered a ‘dancing’ LED circuit under the guidance of ART’s Master IPC Trainers, Ben James and Mark Harvey.
The collaboration between Jaltek and ART successfully showcased the practical side of electronics manufacturing, giving students the chance to apply real industry techniques in a supportive environment.
The sessions not only strengthened their understanding of the sector but also highlighted the rewarding career opportunities available across UK manufacturing.
Students across the UK tackle sustainable future challenge as part of competition supported by Air Products.
Over 1,000 students from across the country showcased innovative solutions at London’s Barbican Centre for the grand finals of The National Careers Challenge, where students pitched their ideas to panels of industry judges.
The event saw the youngest cohort, Year 7 students, aged 11-12, tackle a clean energy challenge set sponsored by Air Products, a world-leading industrial gases company.
Air Products’ brief for the Year 7 pupils was focused on how gases can
be used to reduce carbon emissions in towns and enable sustainable living. It also highlighted that achieving net zero affects every part of daily life – from the infrastructure we rely on, to the products we use, our homes, heating, and travel.
The challenge aimed to provide the students with a valuable opportunity to apply science, technology, engineering, and mathematics (STEM) skills to practical, real-world scenarios focused on achieving positive sustainability outcomes.
The team from Mossbourne Community Academy took home the winning trophy on the strength of their project Loch Haven.
Professor Brian Cox leads future-focused education experience at Brooklands Innovation Academy 2025
Brooklands Innovation Academy, part of the Science Summer School programme co-founded by Professor Brian Cox and Lord Andrew Mawson, has returned for its fourth event.
The one-day educational programme attracted 480 students
for an action-packed day of Science, Technology, Engineering, and Maths education (STEM). Professor Brian Cox was at the helm, inspiring and educating young people from across the Southeast.
BIA 2025 harnessed Brooklands’ unique history of innovation,
engineering, entrepreneurship and science to deliver modern lessons and prepare students, aged 11-14, for the future of STEM industries. Engaging ‘Learning by Doing’ workshops led by industry experts and researchers went together with a selection of guest speakers from a broad variety of backgrounds and areas of interest.
Students were divided into 40 groups and rotated through a selection of 24 workshops and a host of guest speakers. Workshops included Learning How to Make Toothpaste, a Cyber Security Escape Room Challenge, Air Ambulance Logistics, and many more – each providing a different, practical lesson and spurring curiosity.
The speakers included mathematician and science author Simon Singh MBE, aviation specialist Helen Webb, automotive design engineer Dr Nash Vracas, Sarah Young from Haleon, and Professor Brian Cox. Entrepreneur and inventor Ruth Amos took on the role of MC throughout the event.
Distinguished Scholars Come Together in New NMITE Academic Advisory Board
NMITE, the pioneering new specialist technical and engineering university based in Hereford has announced the formation of a new Academic Advisory Board, with a trio of leading international scholars as members.
The Academic Advisory Board joins together academic experts with national and international profile, and a deep commitment for NMITE’s values.
This group of distinguished academic experts have a demonstrable affinity with
NMITE’s mission who together bring a wealth of expertise across engineering, innovation and global education policy, strengthening NMITEs mission to redefine higher education for the 21st Century.
The group provides advice, guidance and stimulus to NMITE’s Board and its academic team, helping to ensure that the institution always delivers on its mission to deliver a new model of higher education.
The Academic Advisory Board members are:
• Professor Sir Keith Burnett FRS, internationally renowned physicist and educator, Chair of the Nuffield Foundation, President of the Institute of Physics and former Vice Chancellor of Sheffield University.
• Professor Robert Klitgaard, University Professor and a former President of Claremont Graduate University in California, and Dean of the RAND Graduate School.
• Professor Paul Newman, Professor of Information Engineering at Oxford, and co-founder, President and Chief Technology Officer of OXA.
People On The Move
Monitra Names Alex Polley as New Chief Executive Officer
Monitra, a global leader in high voltage condition monitoring and asset management technology, has announced the appointment of Alex Polley as its new Chief Executive Officer (CEO).
Alex has a deep understanding of the company and a wealth of experience in electrical engineering, development, and innovation to lead Monitra into its next phase of growth.
Alex Polley received a First-Class Honours degree in Electronic and Electrical Engineering from The University of Manchester in 1994, followed by a Master’s in Instrumentation Design and Application at UMIST, where he was subsequently awarded an MPhil.
His early career focused on developing data systems for a range of analytical instrumentation,
including bioinformatics, chromatography, and mass spectrometry for chemical analysis.
Through this experience, he gained expertise in real-time hardware control, data analysis, and software development, as well as product development within multidisciplinary scientific and engineering teams.
Alex joined HVPD as Software and Electronics Manager, leading several major development projects that transformed how the company delivered diagnostic insights to clients worldwide.
His leadership in software engineering and applied machine learning was instrumental in redefining the company’s digital capabilities. He was promoted to the board as Director of Instrumentation Systems in 2015.
Playing a pivotal role in the transition from HVPD to Monitra, Alex headed the development of a cloudbased data management platform that redefined how condition monitoring data is stored, processed, and visualised.
This platform evolved into Atlas by Monitra™, a powerful, machine learningenabled system that allows asset owners and maintainers to monitor the health of their high voltage plant anywhere in the world.
Under Alex’s technical direction, Monitra also launched ML-42, an advanced data-processing engine that automatically analyses thousands of data points per minute, enabling engineers to make faster, more informed maintenance decisions and dramatically improving operational productivity.
As CEO, Alex will continue to drive Monitra’s mission to maximise the uptime of every high voltage asset worldwide. His vision focuses on advancing realtime monitoring, AI-driven diagnostics, and predictive maintenance solutions.
Luigi Ksawery Luca’ appointed as the new President and Managing Director of Toyota (GB) PLC (TGB)
Luca’ brings a wealth of experience both from Toyota Motor Europe (TME) and national marketing and sales companies across multiple business areas. He joined TGB in September this year as Executive Advisor, having previously served as Vice President, Customer Experience and Business Transformation at TME and, prior to that, CEO/Managing Director of Toyota Motor Italia.
He will take up his new position on 1 January 2026, succeeding Scott Thompson, current TGB President and Managing Director, who will be returning to Toyota Australia.
Luca’ said: “Scott has been an inspirational leader, successfully implementing our multipath strategy and navigating the challenges and opportunities of the dynamic UK market. I look forward to stepping into the role, grasping the opportunities that the evolution of the UK market provides and creating further synergies between UK-based Toyota companies.”
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Events & Awards News
Copley Scientific named East Midlands Small Business of the Year
Copley Scientific has been named Small Business of the Year at TheBusinessDesk.com East Midlands Business of the Year Awards 2025.
“The Copley team is delighted with this win,” said Mr Jamie Clayton, CEO, Copley “which is a tribute to sustained hard work by every member of the company. We’re a third generation, family-owned business, proud of our roots in the region. Our success is predicated on enduring values, notably a commitment to excellence, and though we’ve grown over the years, we retain the very best attributes of a small company: agility, creativity, and personalised dedication to customers. A thriving pharmaceutical industry benefits everyone, and we’re committed to providing the innovative, reliable products needed for breakthrough drug development and efficient manufacture.”
Operating on a global stage, Copley combines an extensive product portfolio with a growing team of highly skilled experts and a reputation for outstanding customer service – from first contact to after sales support, and training.
The company is a trusted partner for pharmaceutical companies of every scale, from major multinationals to emerging start-ups. Copley’s commitment to its people is equally strong; the company was recently recognised as a Gold Investors in People organisation, underlining its status as an exceptional place to work.
Digital Manufacturing
2Day 2025 brings together industry leaders to shape the future of UK manufacturing
The Manufacturing Technology Centre (MTC) welcomed more than 250 senior leaders, engineers, and technologists from across the UK to Coventry for the second edition of Digital Manufacturing 2Day - a flagship event in the MTC Events calendar, dedicated to exploring the technologies, trends, and talent driving the digital transformation of UK manufacturing.
Powered by MTC Events, this year’s conference and exhibition brought together over 30 expert speakers and 25 sponsors, exhibitors and event partners, including headline sponsor Sage, alongside leading organisations including Siemens Digital Industries, Dell Technologies, Tecman, Agility Cyber, Make UK and HVM Catapult.
The event opened with a ‘State of Digital Nation’ address from Lord Chris Holmes MBE, who emphasised the importance of public engagement and keeping people at the heart of technological and digital innovation. This theme carried through the day, with the essential collaboration between industry, education, and government to tackle the UK’s skills challenge emphasises in a presentation from Brian Holliday, Managing Director at Siemens Digital Industries.
Attendees heard inspiring keynotes from G&O Springs and Ocado Technology, alongside real-world industrial case studies from both SMEs and major enterprises, including Mars. A series of expert-led panel discussions also tackled some of the sector’s most pressing topics - from AI and cybersecurity to supply chain management and the future of data-driven manufacturing.
Delegates benefited from interactive Lunch & Learn workshops, focused Tech Bite sessions, and live technology demonstrations on the exhibition floor, with extended opportunities to network and collaborate with peers, partners and innovators.
For more information on upcoming events hosted at MTC, visit mtcevents.co.uk/ upcoming-events/
Events & Awards News
Celebrating the All-Electric Era
ABOVE: At K 2025, Sumitomo (SHI) Demag presented its new all-electric 420t PAC-E, fusing the company’s all-electric expertise and knowledge about high speed packaging and medical applications.
BELOW: Sumitomo (SHI) Demag reaffirmed its commitment to all-electric technologies at K 2025 unveiling its striking new slogan Today. Tomorrow. Electric.
The evolution of electric innovation has reached another big milestone at K 2025. Showcasing eight all-electric machines under a striking neon banner Today. Tomorrow. Electric. Sumitomo (SHI) Demag quietly celebrated another landmark – 15 years of its all-electric IntElect machine featuring the company’s proprietary Sumitomo drive technology so critical to its energy efficiency and high performance.
Launched first at K 2010, the IntElect series has been through multiple iterations to deliver power savings and increased processing precision without compromising speed for every market segment.
IntElect product manager Peter Gladigau reflects on what has made the series one of the most popular and energy efficient all-electric injection moulding machines on the market today.
Originally developed for the medical and electrical precision markets, the IntElect’s exceptional torque, smooth dynamics and cutting-edge direct drive motors
ACE lands Premier Award from global aerospace supplier
Advanced Chemical Etching (ACE), which celebrated 25 years in business this year, became the only UK-based company to receive the RTX Premier Award for Business Management performance from Collins Aerospace, highlighting its ability to achieve 100% on time delivery and right first-time scores during 2024.
The accolade also highlights ongoing excellence in business management, innovation, customer service and a strong commitment to sustainability as the sector moves to greener manufacturing.
Ian Whateley, Managing Director of ACE, commented: “We have been working with Collins Aerospace and other RTX businesses for
more than 20 years, supplying specialist, small quantity production components for use in R&D and other groundbreaking projects.”
Advanced Chemical Etching, which holds AS9100 (aerospace certification), ISO:9001 and ISO:14001 (environmental) accreditations, currently employs 70 people in Telford.
The scope of its activities is far and wide, seeing it make anything from simple washers to highly complex precision components for a wide variety of applications, including battery interconnects, fuel cell bi-polar plates, battery grids, cooling plates and heating components.
Aviation - alongside electrification, automotive and
engineered by the Group in Japan helped to set a new standard for energy efficient injection moulding.
The first generation all-electric IntElect led the way earning industry acclaim for its repeatability, speed, precision and efficiency. From the beginning it addressed some of the key obstacles that previously deterred plastic manufacturers from switching to all-electric. Today’s latest models are more technically mature and very often pay for themselves in less than two years through precision and repeatability, claims Peter.
With the unveiling of its new Today. Tomorrow. Electric slogan, K 2025 unsurprisingly presented the next shift in all-electric adoption. Among the eight exhibits, three LSR IntElect machines demonstrated the complete synergy that is supporting processing scalability and leading to better energy, waste and sustainability outcomes for customers. Additionally, the main booth presented an all-electric 2K multi-component IntElect 350t machine with a second R-position injection unit to accommodate a top entry robot.
medical - continues to be one of Advanced Chemical Etching’s most important sectors, with 20% of its turnover heading into this market. Today, the company ships components to more than 33 different countries and works with customers in automotive, aerospace, medical, renewables and electronics.
For further information, visit www.ace-uk.net.
ABOVE: ACE’s Ian Whateley (left) receives the RTX Premier Award for Business Management performance
Empowering India’s leading cable manufacturer HFCL with high-quality printing
How precise marking ensures HFCL’s annual production of 25 million fibre kilometres
Inkjet printing is a key requirement for all the OFCs we supply to our customers around the world. Machine reliability, printing quality and accuracy are mission critical.
HFCL Limited produces around 25 million fibre kilometres every year – enough to cover the distance between the Earth and the Moon 60 times over. This makes the Indian technology company one of the leading manufacturers in the global fibre optic cable market. A decisive factor in this success is precise cable marking. To ensure top print quality and maximum availability, HFCL has relied for many years on LEIBINGER’s CIJ solutions and the expertise of its Indian partner INDOMAX.
For over 30 years, HFCL has been driving business transformations
by harnessing the power of connectivity. The company began its operations in 1986 manufacturing telecom equipment and opened its optical fibre cable (OFC) business in 1996 in Goa, India. HFCL manufactures an extensive range of optical fibre cable solutions, and its three plants now have a total capacity of some 25 million fibre kilometres.
Printing markings on many different types of cables is key to the company’s high-quality portfolio. HFCL successfully deploys more than 40 machines across its three plants. “Over the decades, we have seen many changes in the printing industry. For us, LEIBINGER is the clear leader. The printers are doing very well for us,” explains Pramod Aggarwal, Vice President Operations, HFCL
In the past, operators had to continuously clean the printer heads. Now, with LEIBINGER’s fully automatic Sealtronic nozzle sealing technology, this time-consuming step is no longer necessary. “Inkjet printing is a key requirement for all the OFCs we supply to our customers around the world. Machine reliability, printing quality and accuracy are mission critical. We know we can always count on LEIBINGER printers,” outlines Neeraj Jain, Associate Vice President Manufacturing, HFCL. And Aggarwal added: “Our customers around the globe are all very pleased with the quality and accuracy of the printing on our cables.”
The LEIBINGER JET3 UP line used at HFCL includes advanced, featurerich printers ideally equipped to take on challenging applications. Complex production environments call for sophisticated coding and marking solutions – and they don’t
Over the decades, we have seen many changes in the printing industry.
come any smarter or more powerful than the JET3 UP. It prints up to 5 lines, performs up to 403 m/min, and comes with a rich array of features and flexible options. 100% German-made with a global reputation for reliability, the JET3 UP is easy to use and LEIBINGER’s unique Sealtronic nozzle sealing technology eliminates the need for cleaning or rinsing. The JET3 UP was designed to keep production lines running with maximum uptime.
HFCL also uses the PI variants of the JET3 UP series, which are specifically designed for printing on dark surfaces – a common requirement in the cable industry. These printers are optimized
PICTURED LEFT: HFCL produces around 25 million kilometers of fiber optic cable at its three plants in India.
for high-contrast printing with heavily pigmented inks.
Thanks to an advanced stirring system inside the ink tank, the pigment remains evenly distributed, always ensuring consistent ink viscosity. No sedimentation, no clogging – just reliable performance. The integrated stirring system combined with an intelligent interval mode requires as little as 20 minutes of stirring per day to guarantee an immediate start-up –even after extended idle times. “The JET3 UP printers are highly reliable. They deliver very accurate printing and are extremely user-friendly. Even semi-skilled operators can work with the machines very comfortably,” says Madhav Kothare, Head of Maintenance, HFCL.
The fully automatic Sealtronic nozzle sealing technology is what sets LEIBINGER printers apart from the competition. It doesn’t require the cleaning cycles that are typical for conventional CIJ printers – and this eliminates production downtime. How does it work? As soon as the printer stops printing, the nozzle in the LEIBINGER print head closes the ink circuit airtight and prevents the ink from drying out. When the printer starts up again, the nozzle opens, and the printer continues printing seamlessly.
www.leibinger-group.com
PICTURED RIGHT: HFCL uses the JET3 UP PI, which is specifically designed for printing on dark surfaces – a common requirement in the cable industry.
Asset finance is, for many firms, a form of funding they have used for many years. Yet still, for others, it’s not something they know much about. In this article Close Brothers Asset Finance takes a closer look at the different products and understand why it could be the perfect option when considering your next purchase.
In short, asset finance is an alternative form of funding used by businesses to obtain the equipment they need to grow or access much-needed cash. Asset finance makes the otherwise unaffordable affordable because it gives businesses access to the equipment they need without incurring the cash flow disadvantage of an outright purchase.
Agreements can also be customised to the business’s needs, with flexibility on both the term and repayment schedule.
There are various products that come under the broad umbrella of asset finance with one of the key ones being Refinancing, which is a proven way to make your assets work for you and release cash back into the business.
Asset finance makes the otherwise unaffordable affordable because it gives businesses access to the equipment they need without incurring the cash flow disadvantage of an outright purchase.
How Refinance works
Refinancing uses the value of assets you already own to help your business. With Sale and HP Back – a type of refinancing – you sell your equipment to us, and we lend you the money you need to invest in your business.
You pay us back in line with what the equipment earns for you. Once you’re done paying us back, you own the equipment again.
This works whether you own the equipment outright or are already financing it with someone else.
Who is Refinancing for?
Refinancing is for anyone looking to unlock the value of their existing assets to support their business. Whether you own equipment outright or are financing it elsewhere, refinancing can provide a quick way to access funds for things like new equipment, improving cash flow, or other business needs. It’s a flexible option suitable for businesses of all sizes, including sole traders.
Benefits of Refinance
• Get more cash easily - Asset refinancing is a quick and simple way to get extra money for your business needs. You get to keep using the asset you put up as security.
• Pay over a longer time - We can take over your current financing deal with another company and extend the time you have to pay. The costs are fixed, so there won’t be any surprises while you’re repaying the loan.
• Choose what’s best for you - Use the cash injection for your business or buy other things you need. It’s more flexible than some other financing options.
• Decide quickly - Getting cash from your assets helps you make faster decisions when dealing with business contracts. Use the money for hiring people, buying new things, or expanding your workspace.
For more information, please visit: closeassetfinance. co.uk/asset-finance
Latest Product Launches
Altus introduces inline laser depaneling system for high-volume PCB production
Altus Group has added the LPKF CuttingMaster 2240 Cx to its portfolio — an automated, inline laser depaneling system designed for highvolume PCB manufacturing.
Developed by LPKF Laser & Electronics SE, the new system eliminates the need for circulating workpiece carriers, simplifying automation and cutting operational costs. Integrated clamping, handling, and unloading functions enable higher throughput without increasing floor space, while maintaining the precision and reliability expected from LPKF’s laser technology.
The CuttingMaster 2240 Cx can operate as a standalone unit or as part of a fully automated production line. Its LPKF CircuitPro software automatically generates process data from PCB layouts for consistent cutting accuracy, and standard SMEMA and OPC UA interfaces ensure compatibility with existing automation and robotic handling systems.
OPEN MIND adds digital tool management to Hummingbird MES
OPEN MIND Technologies has introduced a new digital tool management suite within its Hummingbird MES platform, designed to help manufacturers achieve greater transparency and efficiency in tool handling.
The new ‘Tool Logistics’ module enables companies using
Phoenix Contact expands signalling range with new IO-Link signal towers
Phoenix Contact has introduced three new configurable signal towers in its PSD-SC series, extending its range of industrial signalling solutions. The new models feature up to 15 RGB segments, multiple operating modes, and simple configuration via an IO-Link interface.
Available in two sizes with nine or 15 segments, the towers offer clear visual indication of machine or process status in four display modes — traffic light, level, bar, and status. Each RGB segment can be controlled individually, ensuring bright, high visibility signalling even in strong ambient light.
Two versions also include an integrated acoustic module providing ten tones across six volume levels, adding an audible alert to visual indications. Configuration is handled via IO-Link using PLCnext Engineer with IODD integration, allowing straightforward setup and connection to existing automation systems.
hyperMILL® or other CAM systems with tool databases to standardise and digitise their tool management in five key steps — from process analysis to commissioning. The aim is to eliminate inefficiencies caused by missing data, tool duplication, or manual record-keeping, reducing downtime and excess stock.
The implementation process begins with a review of existing systems and workflows, followed by data standardisation within the CAM database.
Integration with hyperMILL® is ready to use, while connections to machines and presetting devices
Built for demanding environments, the towers meet IP66/IP69K, UL Type 4X, and IK08 protection ratings. M12 connectivity and flexible mounting options — including floor, panel, and pipe mounting — make the PSD-SC series suitable for a wide range of industrial applications.
can be configured as required. Once deployed, the module manages tool life, measurements, and storage logistics, with real-time operator feedback to track performance.
After commissioning, results are reviewed to assess improvements such as reduced tool variety and enhanced shop-floor transparency. Further digital integration — including tool cabinets and OPC UA machine communication — can also be added to extend automation.
“Everything from a single source,” said Maximilian Waizenegger, Director of Business Development at OPEN MIND.
Latest Product Launches
Sprint Z3 marks 25 years as the driving force behind Starrag’s ECOSPEED series
Starrag is marking 25 years of its Sprint Z3 parallel kinematic machining head, first launched in 2000 as part of the ECOSPEED series. Initially developed for military aircraft components, the technology is now widely used in civil aviation manufacturing.
The Sprint Z3, first presented at EMO 2000, remains central to the ECOSPEED series and continues to attract attention for its distinctive three-axis parallel kinematic design. Unlike conventional fork heads, it uses three linear Z-modules to achieve fast, precise tool movements. The contactfree, articulated system eliminates rotary couplings, increasing rigidity and reducing wear while maintaining high precision over long operating cycles.
Originally designed for high-speed machining of large aluminium structural parts, the Sprint Z3 helped establish ECOSPEED machines as a benchmark for the rapid cutting of complex aerospace components. The system’s ability to combine high dynamics with stable accuracy has made it a standard tool for large-scale airframe production.
Recent developments focus on the integration of the Sprint Z3 with Starrag’s Integrated Production System (IPS) – a modular digital platform that connects ECOSPEED machines into networked, automated production systems. Equipped with sensors on the spindle, drives and axes, the Z3 provides continuous data to IPS modules for condition monitoring, process optimisation and predictive maintenance.
The benefits of this digital approach are demonstrated by Korea Aerospace Industries (KAI), which operates one of the largest ECOSPEED production lines worldwide. The installation includes nine machines and achieves around 97% availability, reducing A350 wing rib machining times to roughly one-fifth of those previously required.
Filtermist launches F
Save energysaving system
Filtermist Limited has introduced F Save, a smart control system designed to cut energy consumption in oil mist extraction. The system was officially launched at EMO Hannover 2025.
F Save automatically switches Filtermist units on or off based on coolant pump
activity. A sensor attached to the pump communicates with the F Save Hub, ensuring extraction only runs when coolant — and therefore oil mist — is in use. This reduces wasted energy while maintaining operator protection from airborne contaminants.
Designed for fast installation, F Save requires no electrical interfacing with the machine tool, making it easy to retrofit to existing units. The system also removes the risk of operators forgetting to activate extraction, supporting both safety and efficiency.
Part of the Absolent Air Care Group, Filtermist provides a full range of air extraction and filtration solutions for manufacturing environments, including oil mist, dust, and fume control, as well as design, installation, and LEV testing services.
F Save is now available through Filtermist and its global distributor network.
How Manufacturers Can Turn Real-Time Data into Productivity Gains
By Alex Douglas, Client Development Director at Pulsant
Every machine, line, and logistics system across UK manufacturing sites continuously generates data, but despite the scale of digital capture, much of that information never translates into action. Nearly half (46%) of manufacturers report that integration and data challenges are holding back automation and productivity, and while 74% of manufacturers consider realtime data essential, many still struggle to act on it.
Manufacturers under pressure to digitise every part of the operation often end up with sprawling data flows that are hard to act on. This article explores the importance of manufacturers having the right digital infrastructure to ensure timely and efficient collection of information from devices within their facilities. This, in turn, enables actionable insights that drive value and boost productivity.
Understanding the Manufacturers’ Challenges
In low-margin, high-pressure manufacturing environments, timing dictates value. A deviation in motor temperature, a stockout risk flagged by ERP, or a sensor warning on packaging alignment only deliver
impact if processed and surfaced immediately.
Edge computing makes that possible. By handling time-sensitive data locally, closer to the machines, personnel, or product lines, it means manufacturers can reduce latency and decrease dependency on distant cloud zones. This not only cuts bandwidth costs but also enables action before problems escalate.
“Pushing analytics to the edge removes the noise and preserves relevance,” says Douglas. “By avoiding dragging everything into central systems, it is easier for teams to quickly obtain actionable insights. More importantly, it puts control back in the hands of those closest to production.”
This leaner approach depends on infrastructure built for data throughput, proximity, and real-time availability. That means secure, high-performance networks capable of supporting sensorto-action workflows, paired with regional data centres that offer scalable processing without losing traceability, using distributed platforms such as platformEDGE, Pulsant’s nationwide edge computing and connectivity platform, which enables businesses to process data closer to where it’s generated while maintaining control and compliance.
Benefits of Smart Data Strategies
When manufacturers move away from indiscriminate collection and towards targeted, time-aware consumption, the efficiency gains are immediate. Engineering teams can prioritise predictive over reactive maintenance. Supply chains become more responsive, with lower inventory costs and tighter just-in-time margins. And business decision-makers operate from a current, unified view of operational performance, not a delayed or conflicting picture.
By offloading only high-value data to hyperscale platforms and keeping operational intelligence local, manufacturers also mitigate risk. System-critical datasets stay within defined governance perimeters. This approach also helps control bandwidth and processing costs, especially across data-intensive operations. The path to compliance, whether around data sovereignty, ISO 27001, or sectorspecific standards, becomes easier to manage.
Operational resilience improves, too. As localised processing reduces exposure to internet outages or third-party cloud issues.
The Future of Lean Data Manufacturing
Digital transformation in manufacturing relies on turning data into a useful asset. By building digital infrastructures that prioritise real-time analysis, localised processing, and smart data filtering, manufacturers can cut through the noise, respond faster to operational risks, and drive meaningful productivity gains.
For an industry where every second counts, relevance will always beat volume. And with highperformance platforms close to point-of-use, the opportunity to act on the right data, at the right time, has never been more attainable.
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