Electric Motion Product Overview - English Version

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Electric Motion www.norgren.com
2 CONTENTS Introduction 03 Benefits of Electric Motion 04 Commitment to Engineering and Service 05 Fully Customised Solutions for Electric Motion Applications 06 Expert Application Support 07 Electric Motion 08 Drive Options & Accessories 09 Rod-Style Electric Cylinder Range 10 Linear Axis Range 14 Linear Axis – Tooth Belt Drives 18 Linear Axis – Spindle Drives 26

Breakthrough Engineering for a Better World

Norgren has a proud history of creating innovative engineering solutions in precise motion control and fluid technology, and we collaborate with our customers across more than 50 countries in critical areas such as Factory Automation, Material Handling, Rail, Food & Beverage, Process Control, Life Science and Commercial Vehicles.

From improving speed, productivity, reliability and efficiency of equipment, to generating significant energy and cost savings, or lowering total cost of ownership across many industries, Norgren’s highquality solutions are designed to help customers pursue progress, achieve new goals and overcome problems.

With market-leading industry expertise, we offer the capability, resources, engineering intelligence and global support infrastructure to tackle the largest project demands.

Breakthrough engineering you can count on.

Our world-class portfolio of fluid and motion control products include Norgren, Bimba, Buschjost, FAS, Herion, Kloehn and Maxseal. Supplied either individually or combined into powerful customised solutions to meet customer needs.

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Norgren is part of global engineering organisation IMI plc. IMI is at the forefront of delivering the solutions we need in a changing world and is focused on creating tremendous value by solving key industry problems in attractive markets and employing the best.

Benefits of Electric Motion

Requirements for modern industrial automation applications are becoming increasingly complex. It is essential to select the best possible solution for each application.

Electric Motion offers exceptional performance where precise control, accurate positioning and repeatability is essential.

Electric Motion offers distinct advantages over pneumatic motion. Acceleration and speed are controllable, and multiple intermediate positions are possible with high precision and repeatability. This positioning flexibility allows multiple cylinders to move in sync and change speed without needing to stop or overrunning position. Acceleration and deceleration control also allows the cylinders to glide into position without stopping abruptly, making them ideal for applications where vibrations and disruptive movement is not acceptable.

With no need for compressed air, Electric Motion offers a cleaner, quieter solution, and total cost of ownership can be greatly reduced.

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We offer a one-stop shop for your Electric Motion needs

Commitment to Engineering and Service

As a Global manufacturer of a premium range of high performing and reliable motion control solutions, Norgren is continually innovating a range of connected and custom systems to future-proof our customer’s long-term security, success, and growth.

Customised Accessories

Calculations and analysis

Custom designs and configurations

CAD and FEA models

Technical consultation

Best-In-Class Service

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Fully Customised Solutions for Electric Motion Applications

Designed to meet our customers’ requirements, our highperformance Electric Motion solutions are suitable for a variety of industrial applications.

From improving speed, productivity, reliability and efficiency of equipment, to generating significant energy savings, or lowering total cost of ownership across many industries, our products deliver Breakthrough Engineering you can count on.

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Rail System Slider System Roller System Adaptors & Gearboxes Ex-Proof Cable Chain Clean Room Parallel Transfer Anti Corrosion Limit Switch Low Temperature Belt Drive Spindle Drive Rack and Pinion Linear Motor Profile System Guiding System Drive System Accessories Certification Endless Possibilities

Expert Application Support

Norgren’s Electric Motion solutions are designed to meet the most demanding performance requirements. We offer an unparalleled engineering service including Application Engineering support, complete 3D CAD models & drawings, and life & cycle time calculations. To ensure we meet your exact specifications and to guide you in choosing the right solution for your application, our experienced technical team provide comprehensive needs assessment, advice, and technical support from design through to delivery.

Fast and expert technical support single or multi axis systems

» Technical consultation and needs assessment

» Complete offer within 48-hours with 3D model, drawings, life and cycle time calculation

» Gearbox and motor dimensioning on request

» Structural analysis for critical applications on request

» Guidance on specialist applications such as ATEX/Ex-Proof, Cleanroom etc.

» Design of project-specific special components and accessories such as energy chains and support frames

» Repair, maintenance and spare parts for any system

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Fast response to queries Application Engineering After Sales Service & Support

Electric Motion

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ELECTRIC CYLINDERS LINEAR AXIS MULTI AXIS
Electric Motion

Drive Options and Accessories

The Norgren Electric Motion range is supported by one of the largest ranges of accessories on the market, including drives, motors, mountings, switches and cables.

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AC Servo Motors Spindle Drive Servo Drive & Protocols Toothbelt Drive Accessories Rack & Pinion Drive Linear Motor Drive

Rod-Style Electric Cylinder - E/809000 Series

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A range of ISO standard rod-style, ball screw electromechanical linear cylinders available with or without servo motors, in 6 bore sizes with 2 motor mounting options.

» Accurate and Repeatable

Ball screw and servo motor provides accurate and repeatable positioning

» Long Life

Ball screw and bearing mechanisms enable high cycle life

» Ease of Installation

Based on ISO 15552 standard with universal mounting options

» Environment

IP65 options for both axial and parallel mounted motors ensure cylinders will continue to operate in dusty and wet environments

» Performance Monitoring

Integral sensors and external switches monitor cylinder performance and enable planned maintenance

» Energy Saving

Electromechanical components efficiently convert electricity to mechanical power, only energised when movement is required, reducing energy consumption and the cost of ownership

» Safety in Service

Servo motor with optional integrated holding brake enables cylinders to self-lock when the power is isolated

» Industries

Carefully selected materials and product specifications suitable for a variety of applications

» Smart Configurations

Our online configurator enables quick and easy product selection based on customer application input

» Flexible Service

Customised motor interfaces allow customers to fit their own preferred motors

» One-Stop Shop

Motors, drives and accessories are available

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» 32, 40, 50, 63, 80, 100mm

Technical Specifications

» Ball screw cylinders with or without servo motor

» 6 bore sizes

» 2 motor mounting options

» Robust construction

» Based on ISO 15552

» Maintenance free

» IP65 protection (optional)

» Built on reliable & long-life Norgren technology

» Wide range of motors, drives & accessories

Optional

» Piston rod extension

» Internally threaded piston rod

» Piston rod bellows

» 100mm - 1500mm stroke

» Up to 30.4kN

» Max. 1.6 m/s

» Operating temperature

Cylinder: 0°C to +80°C

» Ambient temperature

Motor: 0°C to +40°C

» Protection Class IP40 or IP65

12 Ø
13 Accurate and repeatable Long life Ease of Installation Energy saving Low noise level

Linear Axis Range

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» Accurate and Repeatable

Drive technologies and servo motor provides accurate and repeatable positioning.

Ball screw and ball screw nut achieves +/- 0.02 mm. Toothbelt and pulley drive achieves +/- 0.1 mm.

» High Speed & Fast Response

Toothbelt allows fast acceleration and a highly dynamic control with speeds up to 14m/s. A choice of gearboxes allows different speed ranges to be selected.

» Tolerates Offset Loads

Internal guidance systems counteract load moments

» High Load Capability

Precision ball screw and ball screw nut can withstand high loads

» Long Life

Drive technologies and bearing mechanisms enable high cycle life

» Resistant to the Environment

Cover strips protect drive mechanisms from environmental factors. Carriage wipers remove contamination and guidance system is protected inside the actuator. High quality materials, surface finishes and product specifications suitable for a variety of applications.

» Energy Saving

Electromechanical drives have lower energy consumption than other motion technologies, reducing the cost of ownership

» Smart Configurations

Online configurator enables quick and easy product selection based on customer application input

» Flexible Service

Customised motor interfaces allow customers to fit their own preferred motors

» One-Stop Shop

Motors, drives and accessories are available

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A range of high-performance linear axis with 2 main drive options: toothbelt and ball screw. The toothbelt drive provides the highest speeds and longest strokes, and the ball screw drive can move higher loads with extremely accurate and repeatable positioning.

» Size 30 – 200 mm

Technical Specifications and Options

» All drive and guide systems available

» High degree of customization

» Internal and external guidance

» Environmental cover strip

» Robust construction

» Compatible with all drive systems

» Built on reliable and long-life due to high quality components

» Certified for difficult environmental conditions

» Strokes up to 60 m

» Load max. 1000kg and more in combination

» Speed max. 14 m/s

» Acceleration max. 100 m/s²

» Operating temperature -40ºC … 60ºC

» Repeatability 0.02 – 0.1 mm

16 Ø

Toothbelt and ballscrew drive options

Wide range of strokes

With or without servo motor

IO-Link capability

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Linear Axis –

Tooth Belt Drives

Linear axes with tooth belt drive are suitable to a wide range of industries and applications. They offer great flexibility for workpiece motion control and are ideal for fast handling and positioning tasks. The linear axis is driven by a steel-reinforced toothed belt that repeatably moves light-weight or heavy loads accurately and within a desired cycle time.

Solutions For Every Application

Our tooth belt drives offer precise control at high speeds and over long travel distances. Each linear axis can be individually configured and modified to meet the application requirement.

Standard industrial configurations are complemented with stainless and heavy-duty variants that are suitable for applications in explosion protection, food processing and clean room areas. Roller guide or Rail guide carriage positioning options are available to suit application needs. Our Electric Motion products are designed with quality in mind to ensures an unbeatable service life of your application.

» High dynamics

» Long service life

» Individually configurable

» Low-maintenance

» Long travel distances

» Suitable for ex protection, clean room etc.

» Temperature range between -30°C and +75°C

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Track Rollers

Linear axes with track roller guides are cost-efficient and extremely robust even in harsh operating conditions. Premiumquality track rollers and steel shafts for our systems, ensure long service life with minimum maintenance needs.

EL | ML - Series

double roller - single guided

LL | QL - Series

double roller - single guided

DL - Series

double roller - double guided

» Smooth running

» Long service life

» High velocity

» Low-maintenance

» Long travel distances

» Individually configurable

» Robust for use in harsh environments

» Long travel distances

» Suitable for ex protection

Tooth Belt Drive

Mechanical linear unit with external track roller guide. The system is driven by a revolving tooth belt. The carriage and the tooth belt are available in a heavy duty variant. The reinforced carriage and toothed belt versions are suitable for use in applications with high loads. ELZ series units can be configured in a multi-segment design, enabling long strokes of over 20 meters.

Due to its high flexibility, this linear axis is suited to a wide range of applications across all industrial sectors.

19 30 40 60 60S 80 80S 100 125 ELZ

» Individually configurable

» Omega system - vertical lifting unit

» Reinforced versions available

» Two independent carriages possible

Tooth Belt Drive

Mechanical linear unit with external track roller guide. The system is driven by a fixed tooth belt, the omega deflection of the carriage allows the guide profile movement. Several carriages can be driven independently.

The ELSZ system is particularly suited to vertical mounted load lifting within a gantry system and horizontal applications with long strokes where two separately driven carriages are needed.

» Individually configurable

» Flexible mounting position

» Long travel distances

» Available with nubbed belt

Tooth Belt Drive

Mechanical linear unit with external track roller guide. The system is driven by a revolving tooth belt guided within the profile.

This Linear Axis uses an internally guided tooth belt and is suitable for any mounting position and long travel distances. A nubbed belt may be used for applications that must be particularly quiet without compromising accuracy.

20 MLZ 60 60S 80 80S 100 30 40 60 60S 80 80S 100 125 ELSZ

» Individually configurable

» Compact design

» Long travel distances

» Flexible mounting position

Tooth Belt Drive

Mechanical linear unit with internal track roller guide. This Linear Axis uses an internally guided tooth belt and is suitable for any mounting position and long travel distances.

The compact design is achieved by an internal deflection roller and a unilateral drive connection via a belt reverse unit. In addition to the largest possible stroke with a small overall length, this ensures excellent performance efficiency.

» Individually configurable

» Flexible mounting position

» Long travel distances

» Suitable for clean room applications

Tooth Belt Drive

Mechanical linear unit with internal track roller guide. This Linear Axis uses an internally guided tooth belt and is suitable for any mounting position and long travel distances.

QLZ series units can be configured in a multi-segment design, enabling long strokes of over 20 meters.

Profile stability is achieved by secure butt joints and offset guide shafts, which provide smooth running transitions.

21 60 80 100 QLZ 40 60 80 100 LLZ

» Individually configurable

» High loads possible

» Internal guide

» Robust in harsh conditions

Tooth Belt Drive

Mechanical linear unit with internal track roller guide. This Linear Axis has a fully internal revolving tooth belt drive. It is extremely robust and suited to challenging operating conditions.

Ideal loading of the system is achieved by horizontal mounting of the double-guided rollers. If higher loads are needed the DL series can be equipped with a reinforced tooth belt.

» Robust construction

» High performance internal guiding

» Reliable performance

» Long life

» Different feedback systems available

» Holding brake available

Rodless Electromechanical

Toothbelt Linear Actuators

This actuator provides high speeds and long strokes. Available the ball screw drive option that is capable of moving higher loads with extremely accurate and repeatable positioning.

22 E/140000 120 160 200 DLZ

» Individually configurable

» Dynamic x/z gantry

» Compact design

» Pick & place applications

Tooth Belt Drive

A compact gantry system consisting of mechanical linear units with internal and external track roller guides. The system is driven by a single tooth belt that runs through the entire system and is mounted in the vertical Z axis.

Suited to highly dynamic pick-and-place applications featuring small masses. Electric motors have fixed connection positions on the X-axis.

» Individually configurable

» Compact design

» Dynamic x/y or x/z gantry

» Pick & place applications

Tooth Belt Drive

Compact gantry system consisting of mechanical linear units with external track roller guides. The system is driven by a revolving tooth belt which remains connected through various deflection points.

ELZU gantry system provide dynamic positioning over a wide area and is suited to order picking and warehouse system applications requiring manipulation of small masses. Electric motors have fixed connection positions on the X-axis.

23 ELZU 30 40 60 ELZI 30 40 60 60S 80 80S 100

Rail Guide

Linear axes with rail guides are ideal for dynamic applications with heavy loads requiring precise accuracies. This is achieved through optimised shape and position tolerances. The guides are extremely low maintenance and quiet.

LS | QS - Series

single rail guide

DS - Series

double rail guide

» High dynamics

» High load-carrying capacity

» Low-maintenance

» Low noise

» Long travel distances

» Individually configurable

» Compact design

» High dynamics

» High-precision version available

Tooth Belt Drive

Mechanical linear unit with internal rail guide. This Linear Axis uses an internally guided tooth belt and is suitable for any mounting position and long travel distances.

The compact design is achieved by an internal deflection roller and a unilateral drive connection via a belt reverse unit. In addition to the largest possible stroke with a small overall length, this ensures excellent performance efficiency.

24 60 80 100 LSZ

» Individually configurable

» Flexible mounting position

» Suitable for clean room applications

» Long travel distances

Tooth Belt Drive

Mechanical linear unit with an internal rail guide which enables higher moments to be absorbed. This Linear Axis uses an internally guided tooth belt and is suitable for any mounting position and long travel distances.

QSZ series units can be configured in a multi-segment design, enabling long strokes of over 20 meters. Profile stability is achieved by secure butt joints and offset guide shafts, which provide smooth running transitions.

» Individually configurable

» High moment absorption possible

» Internal guide

» Robust in harsh conditions

Tooth Belt Drive

Mechanical linear unit with an internal rail guide, suited to applications with higher moment forces. This Linear Axis has a fully internal revolving tooth belt drive. It is extremely robust and suited to challenging operating conditions.

The double rail guide can support longer lever arms that generate larger moments. If higher loads are needed the DS series can be equipped with a reinforced tooth belt.

25 60 80 100 125 QSZ DSZ 120 160 200

Linear Axis – Spindle Drives

Linear axes with spindle drive are suitable to a wide range of industries and applications. They are used for moving high loads or in precise dosing equipment. Spindle drives can realize high feed forces, whilst meeting high requirements for accurate and repeatable positioning.

Solutions For Every Application

Our spindle drives offer excellent accuracy and performance in environments with challenging operating conditions and long operational cycles. Each linear axis can be individually configured and modified to meet the application requirement.

Standard industrial configurations are complemented with stainless and heavy-duty variants that are suitable for applications in explosion protection, food processing and clean room areas.

Systems can be driven by either a trapezoidal threaded spindle or a ball screw spindle. Carriage positioning options include sliding guide, roller guide or rail guide. Our Electric Motion products are designed with quality in mind to ensures an unbeatable service life of your application.

» High positioning accuracy

» Long service life and operating safety

» High efficiency with ball screw

» Individually configurable

» High feed forces

» Self-locking with trapezoidal screw

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» Individually configurable

» Sliding guide

» Robust for use in harsh environments

» Cost-efficient

Spindle Drive

Mechanical linear unit with external plastic sliding guide. This Linear Axis can be driven by either an internal trapezoidal screw or ball screw drive. Spindle pitch and diameter can be configured to meet application requirements.

The sliding guide is ideal for simple cost-efficient movement tasks and can operate in challenging environments. Systems can be configured with two carriages to realize a bench vise principle. Also available with a split spindle and two drive sides.

» Individually configurable

» Roller guide

» Right/left system

» Movement and lifting system

Spindle Drive

Mechanical linear unit with external track roller guide. This Linear Axis Can be driven either by an internal trapezoidal screw or ball screw drive. Spindle pitch and diameter can be configured to meet application requirements.

Systems can be configured with two carriages to realize a bench vise principle. Also available with a split spindle and two drive sides.

27 30 40 60 80 EGT/K ELT/K 30 40 60 60S 80 80S 100 125

» Individually configurable

» Rail guide

» Right/left system

» Movement and lifting system

Spindle Drive

Mechanical linear unit with internal rail guide, suited to applications with higher moment forces.

This Linear Axis is driven by either an internal trapezoidal screw or ball screw drive. Spindle pitch and diameter can be configured to meet application requirements.

Systems can be configured with two carriages to realize a bench vise principle. Also available with a split spindle and 2 drive sides.

Multi Axis Gantry

Consisting of QSK 80, QSZ 80 and DSK 160. Multi Axis system for handling heavy loads, including sensors, connecting shafts, energy chains and motor adaptation.

28 QST/K 60 80 100

» Individually configurable

» Roller guide

» Right/left system possible

» Movement and lifting system

Spindle Drive

Mechanical linear units with internal track roller guide. Ideal loading is achieved by horizontal mounting of the double-guided rollers. This Linear Axis is driven by either an internal trapezoidal screw or ball screw drive.

Spindle pitch and diameter can be configured to meet application requirements.

Systems can be configured with two carriages to realize a bench vise principle. Also available with a split spindle and two drive sides.

» Individually configurable

» Rail guide

» Right/left system possible

» Movement and lifting unit

Spindle Drive

Mechanical linear units with internal rail guide. The double rail guide can support longer lever arms that generate larger moments. This Linear Axis is driven by either an internal trapezoidal screw or ball screw drive.

Spindle pitch and diameter can be configured to meet application requirements.

Systems can be configured with two carriages to realize a bench vise principle. Also available with a split spindle and two drive sides.

29 DLT/K DST/K 120 160 200 120 160 200

Application Examples

We develop customized solutions for every requirements profile, from individual parts to serial production, and we offer the right Electric Motion technology for every industry segment.

Mechanical and Systems Engineering

» Coating, painting, welding, measuring and forming plants

» Glass, stone and wood working machinery

Automation and Electrical Engineering

» Assembly lines and storage systems

» Assembly and handling systems

» Measuring and inspection equipment

Lifting and Materials Handling Technology

» Bottling and dosing systems

» Electromechanical lifting systems

» Lift systems

Food Industry

» Food and animal food production

Chemical and Pharmaceutical Industry

» Mixing, testing and dosing equipment

» Laboratory applications

» Clean-room conditions

Pharmacy Automation

» Automatic picking system

Packaging Technology

» Labelling and packaging equipment

» Systems for cartoners, loaders, packers and deliverers

3D Printing

» Rapid prototyping

» Industrial 3D printing

» Sintered metal process

» Architectural projects

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Breakthrough Engineering for a Better World

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Norgren operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in Brazil, China, Czech Republic, Germany, India, Mexico, UK and the USA.

For information on all Norgren companies visit www.norgren.com

Supported by distributors worldwide.

For further information, scan this QR code or visit www.norgren.com

Norgren, Bimba, Buschjost, FAS, Herion, Kloehn and Maxseal are registered trademarks of Norgren companies.

Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice.

z10049BR en/07/23 Incorporating

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