Veserkal catalogue of solutions for the fruit & vegetable industry

www.veserkal.com

Index Company.................................................................................. 5 Fruit and vegetable sector........................................................... 7 Box turners............................................................................... 8 Automatic multi-head dosing system ............................................ 9 Box filler by weight...................................................................10 Labeller with integrated transporter ............................................11 Labeller...................................................................................12 Labeller for stacked boxes .........................................................13 Tray unstacker..........................................................................14 Lines unifier.............................................................................15 Checkweigher with redundant automatic labelling..........................16 Scale with light .......................................................................18 TAS. Technical Assistance Services...............................................20 Customized solutions.................................................................22

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Veserkal es sinĂłnimo de soluciones realizadas a medida, atractivas e innovadoras, asĂ­ como de un trabajo efectuado de forma muy precisa y satisfactoria.

Company

Tesi Industrial Europa, S.L. is a company with more than 20 years of experience in the creation of products for the sector of agri-food industrial machinery. This long history allows the company to make a major commitment to a constantly developing market. Moreover, its commitment with quality and innovation have led the company to a further step, to position itself as a leader, and remain faithful to its origins, with a strong link with its clients. At this point, we create Veserkal, trade mark of Tesi Industrial Europa, S.L. Veserkal designs, develops and makes specific machines for production and packaging lines of products, mostly agri-food, offering the best solutions and increasing the profitability of our clients’ productive processes.

For more than a decade we have specialized in the development of automatic equipment, both complete equipments for final users or specific units for production lines. Our clients include machinery makers, international leaders in their sector, who complete their production lines with our products.

Veserkal makes models on request, adapting to our clients requirements, improving production lines, obtaining better results and a great productivity increase.

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Veserkal es sin贸nimo de soluciones realizadas a medida, atractivas e innovadoras, as铆 como de un trabajo efectuado de forma muy precisa y satisfactoria.

Fruit and vegetable sector

The involvement of Veserkal with the fruit and vegetable sector, as well as the knowledge of its market allowed the company to develop innovative solutions to face its challenges. The fruit and vegetable sector gathers a wide range of very different products.

Our solutions are an evolution for systems of production and commercialisation of vegetables, flowers and fruit. The company has a professional team that works following strict criteria of quality, safety and hygiene. So as to offer the best service to our clients, we have a wide range of weighing, grouping, classification, labelling, weigh control and automatic loading equipment.

Veserkal makes customized solutions at request under strict quality, reliability and precision criteria.

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Box turners FEATURES

Automatic equipment for the turning of boxes.

Size of boxes according to needs.

Production capacity 900 boxes/h.

Motorization has a speed variation of wide range, from 3 to 15 boxes per minute.

Constructed with stainless steel AISI 304.

The boxes lung makes it possible for an only person to deal with several equipment or different functions in the same equipment.

TECHNICAL DATA Single phase power supply 220 V of 1.5 kW. Pneumatic power with clean and dry pressure air with a minimum pressure of 0.8 MPa.

Our solution

This solution allows the soft turning of boxes, a feature that makes it into the best option to make this process for delicate fruit, like blueberries.

Description

The box turner is formed of a series of automatic devices that allow the dumping of delicate fruits with great precision and gentleness.

During the production process, a belt leads the boxes to the turning mechanism. This mechanism is also an entrance lung and the exit of empty boxes.

This equipment has a hexagonal wheel that turns at the required speed, with a mechanism of adjustable speed which facilitates the obtaining of up to 900 boxes/hour.

The speed adjustment is variable thanks to two push buttons.

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Automatic multi-head dosing system FEATURES

Automatic dosing system that can fill trays by weight.

From 4 up to 12 heads.

Production: 90 trays/minute (12 heads with 125g tray).

Made of stainless steel AISI 304.

Single-phase power supply 230V 50-60Hz. Pneumatic: Clean and dry air; 6 bar.

CONFIGURATIONS This dosing system can be designed with several heads according to the requirements of each client.

B-11xx

xx = Total number of heads.

ACCESORIES AND COMPLEMENTARY EQUIPMENTS Veserkal develops several configurations.

Gauge.

Tray denester.

Made of stainless steel AISI 304.

Automatic blister closer.

Automatic labelling.

Our Solution

The multi-head dosing system is an equipment that improves and optimizes the final process of production lines. Its excellent precision and homogeneity posit ion it as an ideal solution for the horticultural industry.

Description

Automatic multihead dosing system is a modular equipment that combines the accuracy of dosing and weighing systems. This unit is composed of an input hopper, a system of multiple headers and a precision scale.

The input hopper receives the product manually or automatically. Next, a digital system directs the trays to the bottom of the dosing. These pour the product inside of the containers in two stages. In the dosing in bulk phase the product is dispensed obtaining less weight than stipulated. Then, in the phase of fine dosing, the product is dosed piece by piece to the desired amount. With this system of regulation and dosing, Veserkal ensures an accurate amount in each tray.

Automatic dosing allows adapting the number of heads and the size of the trays to the specific needs of each client.

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Box filler by weight FEATURES

Equipment to fill boxes by eight for bulk products.

Modular equipment with 1, 2, 4 or 6 parallel heads.

Independent bucket elevators.

Dosing belts for thick and fine weight adjustment.

Independent dosing hoppers.

Empty boxes supply to the dosing point.

Loaded boxes exit system.

Modular and configurable equipment for different products and formats.

With Ethernet connection installed to connect with the customer computer system and also for remote maintenance.

Power supply 230 V de 2 kW.

Our solution

This automatic dosing system improves and optimizes the final process of packaging in production lines. Its excellent precision and homogeneity make it an ideal solution for the horticultural and meat industry, among others.

Description

This is a modular solution which combines the accuracy of dosing and weighing systems. Among its several devices, we should highlight: the input belt, the accumulation hopper, the dosing belt, a weigh hopper, a precision balance, the box entry belt and the full box output belt.

The product is received manually or automatically from the accumulation hopper. Next, the product is moved to the dosing belts; at the same time the belt pours the product inside the dosing hopper. In the bulk dosing phase the product is dispensed obtaining less weight than stipulated.

Then, in the phase of fine dosing, the product is dosed piece by piece to the desired amount. With this system of regulation and dosing, Veserkal ensures an accurate amount in each tray.

Automatic dosing allows adapting the number of heads and the size of the trays to the specific needs of each client.

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Labeller with integrated transporter FEATURES

System to label several kinds of containers automatically.

Maximum transporter speed: 800 mm/s.

Maximum label width: 160 mm.

Transporter size: 1000x250 mm (length x width).

Made of stainless steel AISI 304.

Single-phase power supply 230 V. Labelling from right to left.

CONFIGURATIONS Veserkal, offers this product with several configurations.

Upper labeller without printer: A-3100 Upper labeller with printer: A-3150 Lower labeller without printer: A-3200 Lower labeller with printer: A-3250 Upper and lower labeller without printer: A-3300 Upper labeller without printer and lower with printer: A-3310 Upper and lower labeller both with printer: A-3350 Upper labeller with printer and lower without printer: A-3360

Our solution

The labeller with integrated transporter stands out as a solution of easy use, compatible with several shapes and adaptable to most food and agrigulture industries. Its careful design provides it with excellent accuracy, which makes it an ideal option for working with fragile products.

Description

The labeller with integrated transporter, in its multiple versions, is a complete system including a transporter and a labelling system.

The conveyor belt has a speed regulation system which directs the products to the labelling unit. This has a servomotor operated dispensers which can supply the labels on the upper side, the lower side or both sides of containers.

This labelling system also allows work with pre-printed labels and, if necessary, add an integrated printer. The system is controlled by a touch display which can save the settings of up to 100 products independently.

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Labeller FEATURES Maximum label width 160 mm.

Optional transporter.

Constructed with Stainless Steel AISI 304.

Single phase power supply 220 V. Air pressure 6 bar.

Labelling solution which, due to its technical features, can adapt to a wide range of labels and formats.

Our solution

The labelling machine outstands for being a very complete automated solution, compatible with several shapes and adabtable to most of agrofood industry.

Description

This machine receives the product from an input band, where a conveyor belt moves it to the labelling unit. Afterwards, a pneumatic operated arm puts a label on each box in the pile in a fast and precise way. The arm picks the label from the printer by suction and moves to the application point. Once the process is finished, the boxes are moved to the final point of the line.

One of the advantages of this solution is its great adaptability, since it allows working with several formats such as boxes, trays, thermoformed containers, blisters and some pallet models. This system is very productfriendly. Moreover, the printer can add some data such as barcodes, weight, best before date, etc.

The equipment is controlled with a touch display with the possibility of programming the exact point where the label must be stuck, frontal, lateral or upper. This display can save the adjustments of up to 100 products independently.

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Labeller for stacked boxes FEATURES Maximum printing speed 300 mm/s.

Maximum label width 160 mm.

Transporter size 1000x250 mm.

Constructed in Stainless Steel AISI 304.

Single phase power supply 220 V, 0.5 kW. Vertical labelling direction.

Automatic solution to improve the labelling of stacked boxes.

CONFIGURATIONS In order to offer the best solution for each client, Veserkal offers this product with several configurations.

Stacked boxes labeller compact version with lateral labeller: A-4100 Stacked boxes labeller column version with top labeller: A-4500

Our solution

The stacked boxes labeller is an equipment with some technical features that make it very adaptable and precise, allowing the work with a wide range of labels and boxes.

Description

This machine receives the product from an input band, where a conveyor belt moves it to the labelling unit. Afterwards, a servomotor operated arm puts a label on each box in the pile in a fast and precise way. The arm picks the label from the printer by suction and moves vertically to the application point. This process is repeated several time, in an ascending order, until all the boxes from the pile have been labelled. Once the process is finished, the boxes are moved to the final point of the line.

The equipment is controlled with a touch display with the possibility of programming the number of boxes in each pile and the exact point where the label must be stuck, frontal or lateral. This display can save adjustments of up to 100 products independently.

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Tray unstacker FEATURES

Multiple tray denester.

Multiple way tray denesting system. Up to 3 tray piles.

By changing the suction pads module and the tray piles module you can denest different tray sizes in only one machin.

MACHINE PARTS Tray piles module.

Suction pads module.

Way out ramp.

Conveyor belt.

TECHNICAL DATA Maximum productivity: 30 cycles/min.

Power: Single phase electrical power 230 V / 50 Hz. Air pressure 6 bar.

Tray denester with threads

Tray denester with suction cups

Our solution

The technical features of this solution guarantee a regular flow of trays, as well as its adjustment to the specifications of several kinds of containers and different working areas.

Description

With two denester models, with threads or suction cups, we can offer solutions to any market requirements. These solutions are highly versatile, since their design can be integrated to any work units and they can denester containers of different sizes. In the case of the suction cups, by changing the suction cup modules and adjusting the passing of the piles, containers of several sizes can be unstacked by an only machine. In the case of the threads, the change is even easier, as the whole block is replaced. This allows a fast and independent denestering process, ensuring the highest efficiency.

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Lines unifier FEATURES Very compact construction.

Adaptable configurations to the clients’ needs. From 1x1 to 6x2.

Touch screen to select the work mode.

Motorized transversal movement of the transporters to the tracks lining up.

Transversal position via encoder.

Independent progress and stop control of each transporter with a pneumatic clutch.

Energy saving mode. The unifier disconnects itself when there is an incidence in the thermoformer or the labelling machine.

Variable speed.

Veserkal has designed a lines unifier to accelerate the process of container lining up. This solution has become one of the most efficient and compact in the market.

TECHNICAL FEATURES Single phase power; 240v, 1kw.

Pneumatic power; 6 bars with clean and dry air, tube of Ø10mm.

Our solution

This machine is designed to line up those containers coming from the thermoformer and going to the labelling machine.

Description

Apart from lining up the containers fast and safely , the lines unifier reduces considerably the distance from the thermoformer to the labelling machine. This is due to the efficiency of its several mechanisms.

This solution has a detector to detect the product entry, and it immediately activates the control cycle. Thus, the tracks move sideways and the transporters activate individually, to sequence the container exit. This way, the labelling area receives the product in an individual and controlled way.

Likewise, this machine accepts several recipes that allow a fast change of format, adapting to the client requirements.

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Checkweigher with redundant automatic labelling FEATURES

Fully automated weighing and labelling solution.

Input band 900x450 mm.

Weighing band 1200x500 mm.

Weighing platform 800x600 120Kg with panel head.

Labeling band 2800x450 mm.

Double automatic applicator of front labels with capacity for Ø300 mm label rolls.

Two labelers with 160 mm to 250 mm/s head width Box rejecter.

PLC controlled system with touch screen 5.7 in; Ethernet connection.

Stabilizing base by gravity.

SYSTEM REQUIREMENTS Power supply single phase 230V AC and power of 1.5 KW. Pneumatic supply with clean, dry compressed air at 0.6 MPa and a maximum consumption of 40 Nl / min.

10/100 Ethernet connection.

Our solution

This excellent equipment, apart from ensuring the weighing and labelling of the product is ready to face large productions in a continuous mode. This is possible thanks to the quality of its design.

Description

This mechanism receives the product through an input band, where a conveyor belt moves it to the weighing unit. There the values previously marked as reference are validated and, if not met, the product is immediately discarded. If the validation is positive, an output belt transfers the product to the labelling unit.

In this unit, an arm driven pneumatically quickly and accurately applies a label on the processed container. This mechanism collects a label from the printer by aspiration to attach it properly at the point of application. Once the process is completed, the products are transferred to the end of the line.

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One of the advantages of this solution is its adaptability, allowing working with various formats, such as boxes, trays and thermoformed blister, among others. This system is very respectful of the product.

On the other hand, the printer can add data such as bar codes, weights and dates of consumption. Another great advantage of this solution is that it has two labelers. Thus, if one of them runs out of labels, the other one can continue labelling, so that the roll changing does not imply stopping the production.

The computer control is via a touchscreen display that offers the possibility to set the reference weight, the exact point of labelling, either front, side or top, and the different recipes of the printer. This display is able to store the settings of up to 100 products independently.

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Scale with light FEATURES Programmable.

Range of weight, from 100 g to 10.000 g (according to model).

Accuracy: 1 g.

The control unit can serve 32 equipments.

Constructed with Stainless Steel AISI 304.

Single phase power supply 220 V.

In order to improve the performance of production lines, Veserkal has designed an autonomous operation scale that includes a series of indicator lamps similar to traffic lights.

Our Solution

This solution is specially designed to perform a fast and intuitive interpretation of the programmed weight, getting the required weight and offering optimal results.

Description

The scale with light is an automatic equipment which, with a color code, controls if the amount of product is the correct one or, on the contrary, the weight is over or below the stated scale.

If the red light turns on, the operator will have to add more units to the tray.

If the orange light turns on, the operator will have to add one unit to the tray.

If the green light turns on, the operator will have achieved the desired weight.

If the blue light turns on, the operator will have to remove one unit from the tray.

If the white light turns on, the operator will have to remove more than one unit from the tray.

This is a very visual and intuitive code, improving the operators’ efficience and the production line productivity.

Although this product was designed as an autonomous one, Veserkal plans to create a set of products which can be connected to a PCL to programme the stated weight for all the equipment set.

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SAT Servicio de Asistencia TĂŠcnica

TAS Technical Assistance Services

Spare The aim of Veserkal is to provide the best solutions for our customers.

The company has its own logistics system for spare parts nationwide and internationally.

With the desire to provide the best service spare parts undergo rigorous testing to ensure safety and efficiency. These are fully compatible with the other parts.

We work with authorized and international distributors so that our spare parts arrive anywhere quickly.

Technical support Veserkal offers after-sales service to further support customers beyond the sales phase.

For our company, customer satisfaction is paramount and we are convinced that thanks to their contributions we are able to improve every day. We have verified that in the after-sales phase, innovative contributions that allow an advance in the design of new solutions emerge.

With the aim of offering our customers a high quality after-sales service we have a highly qualified technical staff. Their knowledge ensures service efficiency and customer loyalty.

At international level we work with authorized dealers that offer a fast and efficient after-sales service.

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Customized solutions

Customized solutions Veserkal means customized, attractive and innovative solutions, as well as a precise and satisfying work.

Veserkal has devoted great effort to design, produce and apply innovative solutions to fulfill the specific requirements of our clients.

Along the years, the company has become a specialist in the development of customized solutions, especially in the conceiving of specific machines for production and packaging lines, mostly of food and agriculture goods. These solutions are designed following strict quality, reliability and precision criteria.

A key element of our company is its working methods, as well as the determination with which we face each project. For this reason, we work together with the client, establishing a dialogue that allows to deeply know their needs and make the necessary corrections in the creation process.

Our R+D department designs, produces and develops the required solution, with a total control of the different steps of the value chain, offering the best solutions and increasing the profitability of our clients productive processes.

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www.veserkal.com

Veserkal. Trademark of TESi Industrial Europa, S.L. Avinguda Sant Mart铆, 2 08692 Puig-reig. (Barcelona) Spain Tel. +34 938 290 380 GPS: latitude: 41.980357路length: 1.881453 veserkal@veserkal.com www.veserkal.com

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