Surface World May 2025 by Hill Media Limited

PUT QUALITY ON REPEAT

Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR

Nigel Bean

t: +44 (0) 1442 826826

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Jane Soones

e: janesoones@aol.com janesoones@surfaceworld.com

CIRCULATION & SUBSCRIPTION DEPARTMENT

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EXHIBITION ORGANISATION

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Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents.

COMPANY SPOTLIGHT

XRF ANALYSIS WITH PROPORTIONAL COUNTER (PC) TUBE. 4

INSTITUTE OF MATERIALS FINISHING INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF. 6

QUALICOAT UK & IRELAND SUCCESS FOR QUALICOAT AT THE FIT SHOW. 8

BRITISH COATINGS FEDERATION LTD

BCF’S ESSENTIAL COATINGS CAMPAIGN RETURNS TO PARLIAMENT. 12

INDUSTRY NEWS

AKZONOBEL BONDS WITH IPG PHOTONICS OVER LASER CURING FOR POWDER COATINGS. 16

BABCOCK WANSON PROUD TO BE A FOUNDING MEMBER OF ELECTRIFY INDUSTRY. 18

BEP SURFACE TECHNOLOGIES TARGETS £8M REVENUE BY 2030, DOUBLING PERFORMANCE THROUGH INNOVATION AND INVESTMENT. 22

DÜRR'S REVOLUTIONARY BOOTH CONCEPT ECOPROBOOTH HONORED WITH PACE PILOT AWARD 2025. 24

NOURYON RECOGNIZED AGAIN WITH ECOVADIS GOLD RATING FOR SUSTAINABILITY PERFORMANCE. 26

TESTING & MEASUREMENT

DIFFERENT WAYS TO ACHIEVE VALID MEASUREMENT VALUES AND OPTIMIZE MEASUREMENT PERFORMANCE. 30

MEASUREMENT OF UNCURED DRY POWDER TO GIVE PREDICTED CURED THICKNESS WITH DEFELSKO’S POSITEST PC. 32 OPEN YOUR EYES TO THE MYSTERIES OF YOUR PAINT OVEN! 36 GAME-CHANGING TECHNOLOGY FOR COATING THICKNESS TESTING. 40

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

THE SILENT GIANT IN ADDITIVE MANUFACTURING — WHY POST-PROCESSING DESERVES CENTRE STAGE. 42

REDEFINING EFFICIENCY. HOW ABRASIVE RECYCLING CAN CUT COSTS, ELEVATE PERFORMANCE AND GO GREENER: ALL AT ONCE. 46

REVOLUTIONISING VAPOUR DEGREASING: A MULTISOLVENT SYSTEM THAT OUTPERFORMS TRADITIONAL CLEANING METHODS. 48

MASKING - TAPES, CAPS & PLUGS

FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS. 52 HANGON QUICK WIRE SHAFT. 52 HADLEIGH ENTERPRISES OFFERS SPECIALIST MASKING TAPE EXPERIENCE AND CAPABILITY. 54

PAINT & POWDER

AKZONOBEL INTRODUCES INTERPON DUAL COAT POWDER COATING SYSTEM TO PUT A ‘SPRING’ IN AN AUTOMOTIVE MANUFACTURER’S STEP. 56

BASF COATINGS SETS NEW STANDARD IN END-TO-END DIGITAL COLOR SOLUTIONS FOR BODY SHOPS WITH REFINITY®. 58 DÜRR EXPANDS ECOPROWET PRETREATMENT SYSTEM TO INCLUDE CATHODIC ELECTROCOATING.

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XRF ANALYSIS WITH PROPORTIONAL COUNTER (PC) TUBE

The crucial component for the method of XRF analysis is the detector, which detects the fluorescence radiation and measures it with the highest accuracy. The information from the detector is passed to the analysis software and processed accordingly. The detector type determines which measurement tasks you can solve with the XRF spectrometer. We offer the most comprehensive detector portfolio on the market. This means that only at Fischer will you find the detector tailored to your measurement task and solve it optimally.

XRF Analysis with Proportional Counter (PC) Tube

Let’s explore the advantages:

The well-tried proportional counter (PC) tube is indispensable in the portfolio of a measurement technology specialist. It offers a vast active detector area with a slightly curved window. This feature allows achieving high count rates as a large amount of fluorescence radiation reaches the detector. It makes measurements at 20 – 80 mm away from a sample possible. The PC tube is predestined for coating thickness measurements in the range of 1 – 30 µm and small measuring spots. Another advantage is that the PC tube is significantly less sensitive regarding the accuracy of the sample alignment to the detector and the measuring distance setting. The PC tube features the drift compensation developed by Fischer as standard, which gives exceptional stability.

The crucial component for the method of XRF analysis is the detector, which detects the fluorescence radiation and measures it with the highest accuracy The information from the detector is passed to the analysis software and processed accordingly. The detector type determines which measurement tasks you can solve with the XRF spectrometer. We offer the most comprehensive detector portfolio on the market. This means that only at Fischer will you find the detector tailored to your measurement task and solve it optimally.

The detector takes on a crucial function in X-ray fluorescence (XRF) analysis. A detector can detect if the atoms in the sample to be measured are excited by an X-ray beam to emit fluorescence radiation. The measurement software then evaluates the detected radiation. Only at Fischer users can choose from the three most crucial detector types. In addition to the silicon PIN diode (Si-PIN diode) and the silicon drift detector (SDD), the proportional counter tube is indispensable in the portfolio of a measurement technology specialist as an inexpensive yet powerful alternative.

Let’s explore the advantages:

Nevertheless, there are applications where the use of the proportional counter tube offers the optimal solution. It is the cost-effective entry point when it comes to routine measurements of known coating systems or alloys. Precise results are obtained for coating thickness measurements in the range of 0.1 – 50 µm (depending on the coating system). If elements are not too close together, as with ZnNi and AuAgCu coatings, material analysis can also be conducted without any problems. In contrast, closely spaced peaks such as gold and platinum can be analysed with

Since the early 1980s, XRF measurement technology has been used to measure the thickness of metallic coatings. Today, XRF is firmly established in the everyday industry and the laboratory. The thinnest layers on connectors, printed circuit boards, fasteners, and much more can be measured quickly, precisely, reliably and non-destructively. A detector is necessary

The detector takes on a crucial function in X-ray fluorescence (XRF) analysis. A detector can detect if the atoms the sample to be measured are excited by an X-ray beam to emit fluorescence radiation. The measurement software then evaluates the detected radiation. Only at Fischer users can choose from the three most crucial detector types. In addition to the silicon PIN diode (Si-PIN diode) and the silicon drift detector (SDD), the proportional counter tube is indispensable in the portfolio of a measurement technology specialist as an of metallic coatings.

Today, XRF is firmly established in the everyday industry and the laboratory. The thinnest layers on connectors, printed circuit boards, fasteners, and much more can be measured quickly, precisely, reliably and non-destructively. tector is necessary to determine the fluorescence radiation generated by the layers’ excitation by X-rays. The information from the detector is passed to the evaluation software and converted into the corresponding layer

he market was the proportional counter tube. This is a counter tube filled with gas. The fluorescence radiation is detected by passing through the window and interacting with the gas. Over time, other SDD. These have a higher energy resolution, which is why they are predestined for the measurement of very thin single and multiple layer systems as well as for the analysis

separation accuracy using the Si PIN diode and the SDD.

In contrast, closely spaced peaks such as gold and platinum can be analysed with high separation using the Si PIN diode and the SDD.

In terms of its design, the proportional counter tube has the following advantages: the active ition, it has a slightly This allows a much larger solid angle to be covered by the detector, much more fluorescence detected, and a high count rate to be achieved. Thus, this type of detector is less sensitive to to the detector, the measurement distance setting and the sample geometry.

The Advantage when Large Measuring Distance is Needed: This brings particular advantages complex-shaped samples and recesses when a measuring distance of more than 20 mm is required. of the zinc layer is measured at an angle of approximately 6 cm, the strengths of the proportional to bear significantly. With a measured mean value of 21.4 µm, the standard deviation is only of variation 0.9 %. To achieve the same measurement result using a Si PIN diode, the measurement to be increased twelvefold (see table).

to determine the fluorescence radiation generated by the layers’ excitation by X-rays. The information from the detector is passed to the evaluation software and converted into the corresponding layer thickness.

The first detector on the market was the proportional counter tube. This is a counter tube filled with gas. The fluorescence radiation is detected by passing through the window and interacting with the gas. Over time, other types of detectors were added: the Si-PIN diode and the SDD. These have a higher energy resolution, which is why they are predestined for the measurement of very thin single and multiple layer systems as well as for the analysis of complex metal alloys.

when a Small Measuring Spot is Needed: If the layer thickness and composition of simpler layer smaller samples such as plug contacts needs to be determined, correspondingly small measuring spots of are required. The proportional counter tube is also the optimum detector choice in many cases of example, compared to the other detector types, the proportional counter tube achieves the same shorter measurement time when measuring the thickness of the gold layer on a plug contact.

on smaller samples such as plug contacts needs to be determined, correspondingly small measuring spots of approx. 0.1 mm are required. The proportional counter tube is also the optimum detector choice in many cases of this kind. For example, compared to the other detector types, the proportional counter tube achieves the same precision with a shorter measurement time when measuring the thickness of the gold layer on a plug contact.

Measuring with Fischer Measurement Technology: The Fischer measurement software features the developed drift compensation as standard to achieve consistently reliable measurement results. This gives counter tube unique stability. The software automatically corrects a possibly occurring drift of the the spectrum and thus prevents falsification of the results, especially with critical peak overlays.

In contrast, closely spaced peaks such as gold and platinum can be analysed with high separation accuracy using the Si PIN diode and the SDD.

In terms of its design, the proportional counter tube has the following advantages: the active detector area is typically 10 to 100 times larger than that of a semiconductor detector. In addition, it has a slightly curved window. This allows a much larger solid angle to be covered by the detector, much more fluorescence radiation to be detected, and a high count rate to be achieved. Thus, this type of detector is less sensitive to the test part alignment to the detector, the measurement distance setting and the sample geometry.

Advantage of Measuring with Fischer Measurement Technology: The Fischer measurement software features the inhouse developed drift compensation as standard to achieve consistently reliable measurement results. This gives the proportional counter tube unique stability. The software automatically corrects a possibly occurring drift of the peak position in the spectrum and thus prevents falsification of the results, especially with critical peak overlays.

proportional counter tube is the cost-effective entry for coating thickness measurements in the µm (depending on the coating system), as well as analysis of elements that are spaced apart. If a distance of more than 20 mm has to be handled, the proportional counter tube shows its to the very large active detector area as well as the slight curvature of the window, a high count even in such cases since a large amount of fluorescence radiation is detected by the detector. The compensation developed by Fischer ensures that consistently reliable measurement results are obtained. please contact the Fischer Instrumentation team at: mail@fischergb.co.uk //www.helmutTel. +44 (0) 1386 577370

The Advantage when Large Measuring Distance is Needed: This brings particular advantages for measurements of complexshaped samples and recesses when a measuring distance of more than 20 mm is required. If the thickness of the zinc layer is measured at an angle of approximately 6 cm, the strengths of the proportional counter tube come to bear significantly. With a measured mean value of 21.4 µm, the standard deviation is only 0.2 µm, the coefficient of variation 0.9 %. To achieve the same measurement result using a Si PIN diode, the measurement time would have to be increased twelvefold (see table).

The Advantage when a Small Measuring Spot is Needed: If the layer thickness and composition of simpler layer systems

Conclusion: The proportional counter tube is the cost-effective entry for coating thickness measurements in the range of 0.1 –50 µm (depending on the coating system), as well as analysis of elements that are spaced apart. If a large measuring distance of more than 20 mm has to be handled, the proportional counter tube shows its strengths. Due to the very large active detector area as well as the slight curvature of the window, a high count rate is achieved even in such cases since a large amount of fluorescence radiation is detected by the detector. The drift compensation developed by Fischer ensures that consistently reliable measurement results are obtained.

To find out more please contact the Fischer Instrumentation team at: mail@fischergb.co.uk //www.helmut-fischer.com // Tel. +44 (0) 1386 577370

Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF

Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?

If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!

The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!

Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.

The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.

To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.

Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.

Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.

If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.

Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.

Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.

Discover the Future of Surface Finishing at Surface World 2027! Explore the latest in surface treatment, ﬁnishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!

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SUCCESS FOR QUALICOAT AT THE FIT SHOW

By Chris Mansfield - QUALICOAT Chair

Exhibiting at the FIT Show was an excellent opportunity for our Association to enhance visibility and strengthen our presence within the aluminium fenestration industry. The event attracted a highly targeted audience of professionals, decision-makers, and potential partners, allowing us to showcase our Specification, services and value to a wide and engaged audience. It provided a platform to communicate directly with existing specifiers, attract new ones, and reinforce our position as a leading voice in the finishing sector. The lively atmosphere and the opportunity for face-to-face conversations helped build trust, foster relationships, and create lasting connections that will support our Association and member’s growth.

Participating in the FIT Show also allowed us to stay updated with the latest industry trends, technologies, and innovations.

Engaging with other exhibitors, attending seminars, and observing new product launches gave us valuable insights that we can bring back to our members. The show also helped raise our profile through media coverage and networking events, positioning us as a proactive, forward-thinking organisation that invests

in the future of the industry. Overall, exhibiting at the FIT Show proved to be a strategic move that brought immediate benefits and long-term opportunities for our Association.

QUALICOAT has experienced significant growth in the UK and Ireland, driven by increasing demand for a high-quality,

Chris MansfieldQUALICOAT UK & Ireland Chair

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certified powder coating specification across the architectural and home improvement sectors. As awareness of the importance of durability, sustainability, and compliance has risen, more applicators, specifiers, and aluminium systems companies have sought the assurance that QUALICOAT certification provides. This growth has been supported by strong engagement with the market, a focus on education and technical support, and the active promotion of best practices, helping QUALICOAT to establish itself as the trusted benchmark for excellence in the region.

The vast majority of high end powder coaters in the UK are now QUALICOAT approved and, to ensure that specifiers of commercial or home improvement

aluminium systems get ‘QUALICOAT’ powder coatings, the Association recommends just adding the term ‘QUALICOAT Approved’ to the material specifications on all orders.

Should you wish to enquire about membership of QUALICOAT please get in touch. All QUALICOAT UK & Ireland members are available to offer specification advice and can be found on the Association website at qualicoatuki.org.

BCF’S ESSENTIAL COATINGS CAMPAIGN RETURNS TO PARLIAMENT

On Wednesday 23rd April, the British Coatings Federation (BCF) took their Essential Coatings Campaign back to Parliament.

At a drop-in event in Parliament’s Portcullis House over a dozen MPs and their staff came in to learn more about coatings and why they are crucial to the UK economy and society. A number of BCF members were on hand to assist the BCF core team in showing different types of coatings, from decorative to marine and from intumescent coatings to printing inks. Conversations were had covering different benefits of coatings, especially around sustainability, preservation and protection.

Importantly, it was also an opportunity to speak to MPs directly about the key issues affecting the industry. Not the least of these was the need for a proportionate, clear and consistent post-Brexit, UK chemicals regulatory regime, especially vis-à-vis UK REACH, but also how the coatings sector might fit into and benefit a UK industrial strategy.

The Parliamentary room was booked for BCF by Newcastleunder-Lyme MP, Adam Jogee, who also spent time discussing the coatings sector’s needs with BCF members.

“We launched our Essential Coatings campaign almost 18 months ago in Parliament. Since then, we have met many MPs 1-1 but this is the first time we have been back to make our case to a large number of Parliamentarians at a special event. It was a huge success as we managed to speak to a good number of MPs, many of whom we made contact with for the first time. We hope a number of those MPs will now also visit coatings companies in their constituencies and learn even more about coatings and the vital role they play in the UK economy and wider society.

“We are grateful for Adam Jogee MP for helping us make all the necessary arrangements and to the other MPs who gave up their time to drop-in and speak to us. We will continue to build our Parliamentary profile to ensure more Parliamentarians know about the essential nature of coatings as well as the key issues affecting our sector, such as the need for a resolution to UK REACH.”

For more information about BCF’s Essential Coatings campaign, please visit: https://coatings.org.uk/page/ EssentialCoatings

Speaking after the event, Tom Bowtell said:

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AKZONOBEL BONDS WITH IPG PHOTONICS OVER LASER CURING FOR POWDER COATINGS

A pioneering partnership has been forged between AkzoNobel and IPG Photonics focused on applying laser technology for curing powder coatings.

The groundbreaking process involves calibrating the company’s Interpon powder coating formulations for optimal results with laser curing solutions from IPG. This will offer a faster and more energy efficient alternative to conventional curing methods. The two companies have signed an agreement for the partnership to exclusively serve customers in the EMEA (Europe, Middle East and Africa) region.

The process involves lasers selectively heating the applied powder coating in a “cold oven”. It means no heat escapes onto the factory floor and no energy is wasted heating the atmosphere or the curing enclosure. High intensity laser heating also enables curing times to be reduced to just a few minutes, compared with the 15 to 20 minutes that’s currently required using traditional curing methods. The IPG Photonics process also enables curing to occur in less than half the space required by a traditional oven.

“This is a hugely exciting partnership which has the potential to offer customers game-changing benefits in terms of process speed, efficiency and energy savings,” says Jorrit van Rijn, Global Marketing Director of AkzoNobel’s

Powder Coatings business.

“It’s yet another example of how our commitment to painting the future is driving our innovation so we can help make the powder coatings industry even more sustainable.”

Adds Trevor Ness, Senior Vice-President, Global Sales and Strategic Business Development at IPG Photonics: “We’re delighted to partner with the EMEA powder coatings leader to accelerate market acceptance of our game-changing modular laser curing solutions.

By aligning our laser innovations with AkzoNobel’s Interpon powder coatings capabilities, we anticipate a shorter time to market and added value for our customers. Together, our companies will realize a new level of

efficiency and value for the powder coatings industry.”

Laser curing offers a number of benefits, including the ability to preferentially heat the actual coating, as opposed to the underlying substrate. It’s suitable for temperature-sensitive substrates and eliminates the long cool-down waiting times evident in typical production lines. In a high-volume manufacturing environment, customers could realize reductions of more than 50% in both investment and operational costs, while drastically reducing their carbon footprint and energy consumption.

To learn more about AkzoNobel’s Powder Coatings business, visit Interpon.com

First for Sustainability

With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

BABCOCK WANSON PROUD

TO BE A FOUNDING MEMBER OF ELECTRIFY INDUSTRY

Industrial process heating equipment and solutions

specialist Babcock Wanson UK is pleased to be a founding member of Electrify Industry, a new body representing businesses seeking to decarbonise the UK’s industrial base through electrification.

Electrify Industry, powered by Make UK – the manufacturers’ organisation - is working with innovators to create a voice to ensure that the right policy is developed for electrification, which is considered by many to be the most efficient option to decarbonise the UK industrial sector and enable it to continue to grow. Electrify Industry’s report, A programme for growth in the 21st century, states: “UK industry needs a healthy mix of decarbonisation options to make net zero work – presently this is far from reality. A healthy energy market that embraces electrification and facilitates real decarbonisation technology choices is necessary.”

A founding member of Electrify Industry and a leading light in developing decarbonised products and services for boiler houses, Babcock Wanson is well placed to contribute to Electrify Industry’s campaigning work. Babcock Wanson Group has developed a comprehensive range of electric powered industrial process heating systems, including steam generators and thermal fluid heaters. It recently announced the building of a substantial new plant in Nérac, France, which will not only enable the Group to

increase overall production capacity, but also the ability to respond to the growing demands for decarbonised solutions through the development and expansion of electric and electrode boilers, oxy-combustion, and hydrogendesigned boilers.

At the 14th European Conference on Industrial Furnaces & Boilers this year, Cecilia Sebastiani, Product Technology & Innovation Manager at Babcock Wanson Group, outlined the obstacles and challenges for decarbonising industrial thermal engineering.

“Whilst it is comparatively easier to mitigate CO2 emissions from light industry due to lower temperature requirements” she stated, “cost and infrastructure are the main barriers to electrification. However, heavy industry is far more challenging to decarbonise as low carbon technologies for many high temperature processes are still under development or are too expensive,

plus industrial assets have long lifetimes and are infrequently replaced.” In line with Electrify Industry, she stresses the need for policy support to promote the electrification of processes in heavy industry.

Launched in March 2025 at the Houses of Parlement, Electrify Industry has presented a set of six starting recommendations to move the country towards electrification, which include reducing electricity costs and provision for capital outlay, optimising and growing grid connectivity, grow the supply chain around electrification, invest in skills and R&D.

For information on Electrify Industry, go to www.makeuk.org/insights/reports/ electrify-industry. For more information on Babcock Wanson, please visit www.babcock-wanson.com, or contact the company on 020 8953 7111 or info@babcock-wanson.com.

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BEP SURFACE TECHNOLOGIES TARGETS £8M REVENUE BY 2030, DOUBLING PERFORMANCE THROUGH INNOVATION AND INVESTMENT

BEP Surface Technologies, a leader in advanced surface finishing solutions, has unveiled an ambitious five-year growth plan to double revenue by investing in innovation, sustainability, and talent development.

The strategy aims to build on the capability of BEP Solutions, the company’s dedicated R&D arm, and the acquisition of Plating Solutions in 2024. With a sharpened focus on nuclear, nanotechnology and graphene sectors, the company is to pursue the development and delivery of pioneering coating technologies. It is also developing a world-first copper-nanodiamond composite developed in partnership with Finnish tech firm Carbodeon.

The growth plan is supported by BEP’s

recent £500,000 investment to modernise its electroplating operations and the launch of its employee development programme, ‘Be Better’ to tackle the manufacturing skills challenge.

Based in Radcliffe, Greater Manchester, the company is on course to achieve revenues of £5 million by the end of this year and is targeting £8 million by 2030.

Commenting on the growth plan, Andrew McClusky, Managing Director of BEP, said: “Our strategy isn’t just about numbers. It’s about leading the future of surface engineering. By investing in breakthrough technologies, acquisitions, and our people, we’re redefining what excellence looks like in our industry.”

BEP has already reduced its energy consumption by 40% and appointed a chemical engineer to lead and develop specialised innovative plating techniques. These initiatives are integral to its commitment to sustainable growth and enhancing capabilities for industries facing pressure to eliminate chromebased processes.

The firm’s ongoing success is benchmarked by its unique Excellence Test Score (ETS), a proprietary performance index designed by BEP Commercial Director Mark Prince, which measures progress across innovation, operations, and strategic expansion.

BEP’s ETS doubled from 9 in 2019 to 18 in 2025, with a perfect score of 26 targeted for 2030.

“Too many strategies remain trapped in boardrooms,” Prince explained. “We aimed to walk the talk and implement bold ideas, bridge our skills gap with initiatives like ‘Be Better,’ and commit to tangible outcomes. That’s why we’re thriving while others are stalling in the challenging landscape of surface finishing.”

BEP’s client base includes key players in nuclear, aerospace, defence, manufacturing, and packaging, with plans underway to support international nuclear waste management efforts. Its investment trajectory remains upward, projecting steady year-on-year growth while reinforcing its reputation as a trusted innovation partner aligned with the UK’s net-zero industrial strategy.

With a refreshed brand, enhanced digital presence, and growing media profile, BEP is emerging as a manufacturer and a thought leader in next-gen surface technologies.

“From heritage expertise to high-tech advancement, BEP is writing a new story for British engineering,” McClusky added. “We’ve laid the foundation - now we’re building something exceptional.”

Visit: https://bep-st.com/

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EcoProBooth reduces energy consumption of spray booths

DÜRR'S REVOLUTIONARY BOOTH CONCEPT ECOPROBOOTH HONORED WITH PACE PILOT AWARD 2025

A Dürr innovation has impressed an independent review board, earning the Automotive News PACE Pilot Award on April 15 in Detroit. The EcoProBooth revolutionizes the painting process with its modular box layout. Its flexible design accommodates different car body sizes and painting processes, significantly reducing energy, paint, and solvent consumption—making it a highly efficient and sustainable solution.

"We are very proud that our technology has been recognized as a groundbreaking innovation that will be shaping the automotive industry," said Daniel Ackermann, Senior Manager Product Management at Dürr. “With 14 patent applications, nine of which have already been granted, Dürr’s EcoProBooth is positioned to transform the industry and set new benchmarks in energy efficiency and cost savings.”

All-in-one solution

The EcoProBooth, combined with the EcoBell4 Pro generation, enables both vehicle interiors and exteriors to be painted in the same booth using either solvent- or water-based paints. The universal atomizers generate narrow

Frank Herre (left), Director Automotive (Paint shop) at Dürr, and Daniel Ackermann, Senior Manager Product Management at Dürr, accepted the PACE Pilot Award.

EcoProBooth combines interior and exterior painting in one booth.

jets for the interior and wide jets for the exterior, including the use of metallic paints. This eliminates the need to move car bodies between spray booths, which saves time. Tasks are distributed effectively, allowing idle robots to undergo cleaning or maintenance without production downtime. For this, robots can move to integrated service cubicles located in each corner of the spray booth.

Maximum production and energy efficiency

The booth size accommodates all car types, from compact models to SUVs. Instead of a traditional linear layout with fixed cycle times, the painting boxes are arranged in a parallel production layout such as Dürr’s "paint shop of the future". This allows for flexible tact times and maximum efficiency.

Additionally, EcoProBooth achieves a 95% air recirculation rate, using only 5% fresh air— minimizing energy consumption and CO2 emissions. In total, it reduces energy use by up to 80% compared to wet scrubbers in classic lines and by 45% compared to conventional dry scrubbers in line.

The 5th annual PACE Pilot program was presented by Automotive News. The competition was open to suppliers and startups that invented products, software/IT systems or processes and idea incubators that have the capacity to transform the automotive industry. The Automotive News PACE Pilot program is leading the way in distinguishing global emerging innovators.

Email: info@durr.com Visit: www.durr.com

A maximum air recirculation rate of 95% reduces energy consumption and CO2 emissions.

Solutions for Parts & Paint Spray gun cleaning

NOURYON RECOGNIZED AGAIN WITH ECOVADIS GOLD RATING FOR SUSTAINABILITY PERFORMANCE

Nouryon, a global specialty chemicals leader, has been recognized with a 2025 Gold rating by EcoVadis for its sustainability and corporate social responsibility initiatives and achievements. This is the fourth consecutive year the Company has been awarded an EcoVadis Gold rating or higher and places Nouryon in the top 3% of companies then assessed by the sustainability ratings provider and among the top 2% of companies in the chemicals industry.

“We are pleased to receive a Gold rating from EcoVadis for our efforts in driving sustainability throughout our operations,” said Charlie Shaver, Chairman and Chief Executive Officer at Nouryon. “We are committed to sustainability as a foundation of our business. We will continue to grow with our customers by continuously improving our environmental performance and enhancing our portfolio of sustainable innovations.”

EcoVadis is one of the world’s largest providers of business sustainability ratings, intelligence, and collaborative performance improvement tools for global supply chains. Each year, EcoVadis evaluates more than 150,000 companies across more than 185 countries and more than 250 industries using various criteria within the four themes of Environment, Ethics, Labor & Human Rights, and Sustainable Procurement.

“We are honored by this recognition. Many companies –including Nouryon’s largest customers – use the EcoVadis assessment to understand sustainability progress across their supply chains,” said Vivi Hollertt, Nouryon Chief Sustainability and Communications Officer. “This recognition from EcoVadis is a testament to the hard work and dedication of our colleagues around the world, as well as our ongoing collaboration with partners and stakeholders to drive meaningful environmental progress together.”

Nouryon aims to reduce its absolute Scopes 1 and 2 greenhouse gas emissions by 40% by 2030 compared to 2019 and aspires to be a net-zero organization by 2050.

More information on the Company’s sustainability progress can be found in its sustainability report, sustainability fact sheet, and the dedicated sustainability section of its corporate website: https://www.nouryon.com/sustainability/.

Visit: www.nouryon.com

New and used vibratory finishing machines and systems from 2 litres to 4000 litres

Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb

Liquid / powdered / paste compounds

Abrasive finishing wheels

Vibratory separators / sieving machines and re-meshing service

Repairs and relines

Effluent water treatment systems

Redundant machines purchased

Consultancy

Subcontracted finishing and industrial sieving services

SHARMIC FOR FAST, FRIENDLY SERVICE

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd

Tel: +44 (0)1299 822135 / 878123/4/5

Email: info@sharmic.co.uk www.sharmic.co.uk

DIFFERENT WAYS TO ACHIEVE VALID MEASUREMENT VALUES AND OPTIMIZE MEASUREMENT

PERFORMANCE

All roads lead to Rome. Suppose you try to reproduce this saying in terms of tactile coating thickness measurement. In that case, the sentence could be adapted to the following: all measurements lead to accurate readings. But it is not that simple. Instead, it should be stated: there is at least one road that leads to Rome – but only if you use a reliable measuring method and device relevant to the application.

A coating thickness gauge provides precise and correct measurement results if it has been adequately normalized and calibrated. While normalization represents an adjustment of the coating thickness gauge to the base material, calibration describes a process in which the measured value is compared with the actual known value – usually of a standard with certified thickness. If these values differ, the device must be adjusted accordingly. In practice, a measurement task often cannot be solved in a textbook manner. Instead, the circumstances must be considered, and the measurement method that is most suitable for the present situation must be selected. The coating thickness gauge must therefore be specifically adjusted to the existing measurement task.

Normalization and Calibration for Best Measurement Performance –the Ideal Solution: The process for the normalization and calibration of a handheld coating thickness gauge is the following: First, measurements are taken five to ten times on an uncoated base material. Now, the coating thickness gauge knows the zero point of the coating and is thus normalized. Next, a certified calibration foil of known thickness is measured five to ten times on the uncoated workpiece. Afterwards, the target value of the foil is entered in the coating thickness gauge. The film thickness should correspond as closely as possible to the coating on the workpiece. If the layer on the workpiece does not extend over a more extensive

thickness range, measuring one foil is sufficient for a successful calibration. If this procedure is followed, it is ensured that precise, accurate and, above all, correct measurement results are achieved. However, the prerequisite is that the base material is uncoated and homogeneous.

Corrective Calibration to Optimize Measurement Performance for a Given Measurement Range: If it is known that the measurement result lies within a specific range, measurement precision and accuracy can be optimized by corrective calibration. Also, in this case, uncoated material is mandatory. In addition to the base material, one or two foils can be selected for the corrective calibration. If this procedure is performed under the given conditions, a significantly better measurement performance is achieved within the calibration range. On the other hand, measurements outside this range result in less precise readings.

Best Measurement Performance with Existing Interlayer: The magic word: offset. This setting is used if a middle layer of known thickness is given and the thickness value of a second layer is to be measured. The procedure is as follows: First, normalization is performed on the uncoated base material. After, the first or middle layer is applied, and its thickness is measured. This measured value – the socalled offset value – is set in the menu of the hand-held gauge. The second coating process follows. During the second coating thickness measurement, the previously entered offset value is subtracted directly from the total thickness value (the sum of the first and second coating thickness). Thus, the exact thickness value of the second layer is obtained immediately, without any other calculations being necessary.

Normalization and Calibration on Coated Material: If there is no uncoated workpiece available when normalizing and calibrating a coating thickness gauge, some Fischer coating thickness gauges offer the feature ”Calibration on coating“. This feature is available when using the magnetic induction method with Fe probes. First, the coated workpiece is measured. Next, a foil of known thickness is added and measured. Based on these values, the first measured value can be determined by interpolation. The best results can be achieved if the coating on the material is close to zero. Note: although interpolation does not offer the high measurement performance of calibration, sufficiently good measurement accuracy and precision is often achieved in practice.

Conclusion: Fischer can solve highly complex metrological challenges and help you achieve the optimum measurement performance. We supply high-quality gauges combined with the knowledge and experience about suitable

measurement methods we‘ve gathered in the last 68 years. The handheld Fischer coating thickness gauges offer the features to achieve accurate, precise and correct measurement results regardless of the conditions, using corrective calibration, offset, calibration on coating (please refer to the table above) as well as many other features.

Discover more, contact: Fischer Instrumentation (GB) Ltd

Tel. +44 (0)1386 577370 or mail@fischergb.co.uk Website: www.helmut-fischer.com

Surface Technologies

l Controlled Shot Peening

l Laser Peening

l Keronite PEO

l Thermal Spray Coatings

l Dry Film Lubricants

l Organic and Inorganic Coatings

l Parylene Ultra-thin Conformal Coatings

l Superfinishing

l On-site Processing

l Material Testing and Analysis

l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D

MEASUREMENT OF UNCURED DRY POWDER TO GIVE PREDICTED CURED THICKNESS WITH DEFELSKO’S POSITEST PC

Overview

Measurement of film thickness should be a routine event for all powder coaters. Regular measurement helps control material cost, manage application efficiency, maintain finish quality and to ensure specific standard are maintained. Powder coating manufacturers and certain associations recommend target film thickness ranges to achieve the best performance characteristics and customers expect these parameters to be met. The PosiTest PC gives you the ability to non-destructively measure the uncured dry powder to give you the predicted cured thickness between 20-100um without leaving marks that affect the finish.

Reasons to measure film thickness

Film thickness is arguably the single most important measurement made during the application and inspection of protective coatings. Powder coatings are designed to perform their intended function when applied within a thickness range specified by the manufacturer. Many physical and appearance properties of the finished coating are directly affected by the dry film thickness (DFT). DFT can affect the colour, gloss, surface profile, adhesion, flexibility, impact resistance, and hardness of the coating. The fit of pieces assembled after coating can also be affected when film thickness isn’t within tolerance.

Precisely measuring finish thickness has other benefits, too. Whether to meet International Organisation for Standardisation (ISO), certain association tolerances, or customer requirements for process control, companies need to verify coating quality to avoid wasting money reworking products. By checking their application equipment, they ensure the coating is being applied in compliance with the manufacturers’ recommendations.

Applicators must apply the powder evenly and according to the product specification sheet. Applying excessive DFT not only is wasteful, but also risks the possibility of incomplete cure and can drastically reduce overall performance of the coating system. High film builds often result in poor adhesion. The coating tends to peel or chip from the substrate. Regular testing can reduce the number of internal reworks and customer returns due to finishing defects.

Pre-cure film thickness measurement

It is possible, and in some circumstances more desirable, to measure a coating immediately after application, prior to cure, to predict the thickness of the cured powder.

If a coating has been improperly applied, correction after it has dried or chemically cured requires costly extra labour time, may lead to contamination of the film, and may introduce problems of adhesion and integrity of the coating system. Measuring film thickness during application can determine the need for immediate correction and adjustment by the applicator.

Dry powder measurement

Most powder coating specifications give cured thickness targets, it’s possible to determine if applied powder is within thickness specifications before the finality of curing.

There are good reasons for wanting an accurate prediction of cured DFT, especially on moving lines. Depending upon the

PosiTector ® Inspection

Unrivaled probe interchangeability for all of your inspection needs.

Coating Thickness Probes

n Ferrous n Non-Ferrous n Combination n Ultrasonic

Surface Profile Probes

n Depth Micrometer n Replica Tape Reader

Environmental Conditions Probes

n Integral n Cabled Magnetic Probe n Anemometer Probe

n 1/2” NPT n Infrared

Hardness Probes

n Shore n Barcol

Salt Contamination Probe

n Bresle Method

Ultrasonic Wall Thickness Probes

n Corrosion n Multiple Echo Thru-Paint n Precision

n Low Frequency n Xtreme

Customized Inspection Kits...

Build your own kit from a selection of gauge bodies and probes to suit your needs.

Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.

01442 879494 f: 01442 879595

www.dftinstruments.co.uk e: sales@dftinstruments.co.uk

length of the oven, the number of parts being cured, as well as the time required for the curing process and for manual DFT measurement after curing, there is a considerable delay before the operator can intervene in the application process to make any necessary changes.

If coating defects are discovered, a considerable number of coated parts have to be reworked in a repair loop, or if reworking proves to be too expensive, they may even have to be scrapped. For some operations, these disadvantages are no longer acceptable for meeting the demands of modern finishing processes.

Measuring powder in the pre-cured, pre-gelled state ensures correct cured film thickness. It enables the application system to be set up and fine-tuned prior to curing. In turn, this will reduce the amount of scrap and over-spray. Accurate predictions help avoid stripping and re-coating, which can cause problems with adhesion and coating integrity.

The PosiTest PC

The PosiTest PC is hand-held and battery-powered, and will

work right out of the box for most powders. Their simplicity of operation and ergonomic design allow them to be used quickly and efficiently by line operators.

Non-contact coating thickness measurement instruments have the decisive advantage of being non-destructive. This means that, after measurement, the measured components can be re-introduced into the ongoing process. The PosiTest PC can also be recalibrated to your specific powder if you find it reads out of tolerance with your pre and post cured DFT checks. It also has a scan mode to continuously take measurements, ideal for ensuring powder coverage over large areas.

For more information on the PosiTest PC and the full range of paint test equipment available from DeFelsko, please contact Mark Conlon at DFT Instruments, proud UK agent for DeFelsko.

Telephone: 01442 879494

Email: sales@dftinstruments.co.uk

Visit: www.dftinstruments.co.uk

OPEN YOUR EYES TO THE MYSTERIES OF YOUR PAINT OVEN!

... Employ the PhoenixTM Optical Profiling System

PhoenixTM has developed a unique new Paint Process monitoring system, allowing for the first time, not only the traditional temperature profiling of the product temperature through the oven but also optical profiling of the products journey.

The TS64 thermal barrier permits in a single barrier the facility to both protect the PhoenixTM data logger and the PhoenixTM Optic system (video camera with independent illumination) with a thermal performance of 3 hours at 200 °C. The thermal barrier, incorporating a specially designed heat sink, can be adapted to allow either temperature profiling or optical profiling runs to be performed. Although it is most likely that the different monitoring operations will be best performed sequentially due to different set-up / mounting requirement the system can be used to perform

simultaneous product temperature monitoring and optical profiling in a single pass through the oven if required. For the first time ever, you can potentially not only determine oven temperature uniformity problems from the temperature profile graph but complement this data with video evidence from inside the oven

as to the possible root cause of the temperature problem. With a single system you can not only highlight hot and cold spots from the temperature data, which may affect the quality of the paint cure, but quickly and efficiently identify the physical oven fault causing the problem. Use the Optic system to discover oven problems such as faulty fans, blocked ducting or even damage to the internal oven structure or insulation.

The PhoenixTM Optic system allows thru-process paint defect detection using Optical Profiling. The high-resolution video camera can safely travel through the paint oven with an independent torch recording video footage of what the product sees. The system is just like your car ‘Dash Cam’ the only difference being that the journey is through a cure oven operating up to 200 °C. The Optic system can be fixed on a test body with an adjustable mount option allowing monitoring of the exterior of a separate production body shell or potentially directly on a production body itself.

PhoenixTM TS64 Optic System Thermal Barrier configured for Temperature & Optical profiling.

Comprehensive Range

• Data Logger and Thermal Barrier choice (6 to 20 Thermocouples)

• Extensive Thermocouple range

• ATEX approved options

• Real Time RF Telemetry options

• Full UK service and calibration support

Software Packages to Suit

• Thermal View or enhanced Thermal View Finishing software

- Match Analysis Tools to suit.

• CQI-12 Temperature Uniformity Survey solution options

Innovative Video Capture Thru the operating oven

• Detect paint runs, chips and defects

• Spot transport problems

• Identify oven damage

• Locate dust and inclusion risk areas

Temperature Profiling Systems

Oven Profile and TUS software

Optic Video Profiling System

During the journey through the oven the painted car body can experience many problems that are not temperature related that can affect the quality of the cured paint. Employing the PhoenixTM Optic system a video “Optical Oven Profile” can be recorded showing process engineers details of how their paint process is operating without the need to stop, cool and dismantle the oven. This allows safe routine oven inspection without the problems of costly lost production and days of oven down time. From the video evidence the root cause of process problems, possibly already highlighted by running the PhoenixTM temperature profile system, can be identified accurately and efficiently. Oven structural damage or faulty oven furniture such as recirculating fans, control thermocouples or heater elements can be detected. Buildup of unwanted dirt or condensate can be monitored allowing accurate

service and clean down schedules to be planned preventing future unplanned costly line stoppages. The illumination of the Optic system, supplied by the torch, detects airborne dust / dirt particulates as streaks across the video image, just like a shooting star across the nights sky. Such contamination is obviously a major paint inclusion quality concern. The video captured not only identifies the paint quality risk but allows location of the contamination source allowing quick corrective action.

Problems with conveyor systems and erratic movement of products through the oven can be identified at the exact location they occur. By monitoring the product surface, paint defects such as paint sags or curtains, paint or rinse entrapment or condensate contamination may also be detected.

A number of major international automotive manufactures are now

employing the Optic system as a key monitoring tool to maximise the operational efficiency of their ovens. Many have been amazed to discover what was happening inside the oven during live production.

Don’t work in the dark but use the PhoenixTM system to truly open your eyes to exactly what you can discover in the mystery that is your paint cure oven! Whether temperature or optical monitoring PhoenixTM your Finishing Oven to find, fix and forget those paint cure problems!

For more information: Contact Dr Steve Ofﬂey - Product Marketing Manager.

Telephone: +44(0)1353223100

Email: Steve.Ofﬂey@phoenixtm.com

Visit: www.phoenixtm.com

Coatings Inspection Equipment

It’s not just the Elcometer 456 Coating Thickness Gauge that’s fast...

Generate professional inspection reports in seconds using the FREE ElcoMaster® Data Management Software.

TESTING & MEASUREMENT

GAME-CHANGING TECHNOLOGY FOR COATING THICKNESS TESTING

Waste. An unavoidable part of the coating process for material manufacturers across the world. Regardless of the substrate in question – be it films, coils, flat sheets, or adhesives – paint and material waste leads to unnecessary costs.

But thanks to SpecMetrix ROI & EXR technologies, brought to you by test and measurement company Industrial Physics, unnecessary waste can become a thing of the past. Learn more about our gamechanging solution: https://industrialphysics. com/campaign/enhance-your-coil-coatingmeasurement-and-quality/

Waste: a costly concern

The problem for many coating manufacturers comes down to two main factors – data and application. Without accurate data, coating manufacturers are forced to make a decision when applying paint to a substrate.

One manufacturer may choose to take a conservative approach and apply on the higher end of paint specification guidelines to ensure there’s no risk of a low-quality coat resulting in a claim –but in doing so, it’s likely they’ll over applying and wasting paint. Alternatively, a different manufacturer might take a risk and decide to apply within the lower limits of the specification. However, this could result in an underapplied coat,

an unsatisfactory end product, a complaint from the end customer, and both paint and material being wasted.

For decades, this problem has been unavoidable for coaters across a range of industries. But by utilizing SpecMetrix technologies, coaters can gain access to real-time data – allowing them to make instant adjustments to the coating process, reacting in real-time.

Increase precision by 500%

Across some applications, this technology is rapidly disrupting the space. According to the NCCA (National Coil Coating Assocation), SpecMetrix technologies increase coating application precision by an enormous 500%.

And the solution has been proven to save money for various customers –one architectural firm was even able to achieve annual savings of $2.4 million!

Learn about the cost-saving potential: https://industrialphysics.com/about/ case-studies/revolutionary-solutions-deliverstrong-roi-to-coil-coating-customers/

SpecMetrix offers an offline lab system, which can be set up in the laboratory, QA station, or technical centers to rapidly measure coating thickness with a non-contact and non-destructive approach. Team members can simply move the coil sample under the probes and receive hundreds of accurate, real time dry film thickness readings in seconds. This speeds up the QA process and removes contact with the sample so that it does not have to be destroyed.

However, the greatest opportunity in the market today is the option to move to in line testing with real time data, with the longer-term goal of closed loop coating process control. This provides coil coaters with continuous, accurate coating and paint thickness data from the production line, removing the need for manual intervention to take coil samples to a laboratory for testing. Therefore, team members can be freed up to tackle other responsibilities in the operation, increasing the value of the workforce. Furthermore, the tremendous volume of precise process data taken from the line can help with quality, production, financial analysis, machine utilization, and forecasting for preventative maintenance.

If you’d like to know more about our solutions, we’re happy to chat through the various options available to enhance your coating process.

Visit: www.industrialphysics.com

PHOS-PREP

mistries

Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.

Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.

With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!

TESTIMONIALS

“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”

P.Allen, West Midlands.

“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”

E.Smith, Hampshire.

, ten a

“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”

R.Glasbey, West Yorkshire.

THE SILENT GIANT IN ADDITIVE MANUFACTURING — WHY POST-PROCESSING DESERVES CENTRE STAGE

Colin Spellacy, Head of Sales, Rösler UK / AM Solutions UK

When looking at additive manufacturing (AM), we’ve spent the better part of the last three decades variously celebrating build platforms, print speeds, and breakthrough materials. But for all the technological fanfare, one truth remains stubbornly underacknowledged, No matter how good your build process is, very often, you’re not manufacturing a part — you’re manufacturing a rough draft.

That’s right. The part doesn’t leave the machine ready to perform. It leaves the machine needing attention. And that attention isn’t an inconvenience. It’s not an afterthought. It’s not a problem to be engineered away. It’s post-processing.

Or, to use the term we should really be reclaiming, finishing.

Finishing has always been a part of manufacturing. In traditional production, it’s not controversial to say a machined or cast component requires grinding,

polishing, deburring, or cleaning. So why does additive persist in treating postprocessing as something anomalous, or worse, something to be ignored?

We need to face a reality check. Additive manufacturing in recent years has grown up. It’s no longer the preserve of prototyping labs and R&D departments. It’s now a legitimate production technology used to create end-use parts across industries — from aerospace and military and defence, to automotive, medical, and consumer goods. And as AM has evolved toward real-world, on-demand, application-ready production, the role of post-processing has shifted from peripheral to pivotal.

Let’s be clear — this shift isn’t optional. It’s essential.

FROM NUISANCE TO NECESSITY

A worrying number of AM discussions still seem to relegate post-processing to the shadows, as though it’s an unavoidable tax on innovation. But this is a dangerously outdated mindset.

As parts leave the printer, they are typically unusable until cleaned, smoothed, and brought up to functional and aesthetic specification. Whether it’s removing support structures in metal printing, de-powdering and cleaning a polymer part, or achieving a specific surface finish, the journey from “printed” to “product” doesn’t end with the print.

In many ways, post-processing / finishing is the battleground where AM’s promise is either fulfilled or betrayed. You can talk tolerances, geometries, and material properties all day — but if the part looks poor, feels rough, or performs inconsistently due to inadequate finishing, you’ve lost the battle for quality.

TIME TO STOP TREATING FINISHING LIKE A DIRTY WORD

This is where we need to get serious. The finishing of additively manufactured parts shouldn’t be treated as an operational bottleneck or a grudging requirement. It should be treated as a strategic discipline — one that enhances performance, boosts repeatability, and adds value. And importantly, one that is just as deserving of innovation and investment as the printers themselves.

At AM Solutions, we’ve made it our mission to bring the same level of technological advancement to postprocessing that additive has brought to design and manufacturing. We don’t see post-processing as a problem. We see it as an opportunity — a space ripe for automation, optimisation, and intelligent integration into digital manufacturing workflows.

Nowhere is this more urgent than in the world of polymer powder bed fusion technologies, especially Selective Laser Sintering (SLS) and Multi Jet Fusion (MJF). These technologies are powering a new wave of relatively high-volume, high-complexity plastic parts for realworld use. But they come with specific challenges that are unique to their process and parts.

THE REALITIES OF FINISHING SLS AND MJF PARTS

SLS and MJF parts emerge from the printer encased in powder. That powder must be completely removed, not just for cosmetic reasons, but to ensure dimensional accuracy, long-term performance, and regulatory compliance in many applications.

Manual cleaning, still surprisingly common, is messy, inconsistent, labourintensive, and hard to scale. It introduces variation into what should be a repeatable process. Worse, it limits throughput, driving up costs and diminishing the overall competitiveness of additive as a production method.

That’s why we developed the 2 in 1 S1 system — a compact, industrial-grade solution that automates the cleaning and finishing of SLS and MJF parts which makes post-processing repeatable, safe, and scalable.

With its intelligent combination of blast media and mechanical rotation, the S1 ensures thorough powder removal without damaging fine geometries. It’s designed for flexibility too — accommodating parts of varying shapes

and sizes, and ready to integrate seamlessly into automated production lines.

This isn’t just about convenience. It’s about empowering manufacturers to treat finishing as a core part of the AM value chain, rather than a patchwork afterthought. When you automate post-processing, you unlock throughput. You reduce labour. You ensure consistency. You create parts that are not just printable — but sellable and “end-use” useable.

BUILDING A TRUE ENDTO-END AM ECOSYSTEM

It’s time for the AM industry to mature — and that means embracing the full production lifecycle. From design to printing to finishing and beyond, every stage must work in concert. Post-processing isn’t the end of the road. It’s the bridge from possibility to product.

And as finishing experts backed by the decades-long legacy of Rösler, we at AM Solutions are uniquely positioned to lead this transformation. We bring proven surface finishing knowledge to the cutting-edge world of additive, combining traditional expertise with next-generation thinking.

Let’s stop pretending post-processing is optional. Let’s stop viewing finishing as a necessary evil. It’s time to recognise post-processing for what it really is, the cornerstone of quality in additive manufacturing. Because until we do, AM will never fully deliver on its promise.

Visit: www.rosler.com www.solutions-for-am.com

Lets work together

Thermaset offers an extensive range of powder coating products and solutions. We provide a fast, accurate and bespoke colour matching service - we can colour match almost anything;

Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products.

With 14 plants across the UK, Wedge Group

Galvanizing is the UK’s largest hot dip galvanizing organisation oﬀering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams.

Head Oﬃce: Staﬀord Street, Willenhall, West Midlands, WV13 1RZ

REDEFINING EFFICIENCY.

HOW ABRASIVE RECYCLING CAN CUT COSTS, ELEVATE PERFORMANCE AND GO GREENER: ALL AT ONCE

Save on indirect costs:

What if your business could access higher-quality abrasives and reduce total costs at the same time? This is exactly what SurfacePrep UK’s abrasive recycling program is built to make happen.

In industrial operations, abrasive media is often seen as a consumable, something to use, discard, and reorder. This traditional model sends tons of used abrasive to landfills, generating significant hidden costs in transportation, disposal, downtime, and regulatory compliance. Yet few companies take a hard look at how those hidden costs affect their bottom line, and choosing the cheaper upfront cost can cause costly outgoings down the road.

Our closed-loop abrasive recycling program offers a smarter alternative, one that helps you eliminate up to 60% of these hidden costs, while simultaneously improving operational performance. We don’t just help you dispose of abrasive; we help you reuse, repurpose, and reinvest your used materials, as well as diverting abrasives away from landfills.

Unlike many competitors, who offer no cost recovery and little support, we work alongside our partners to unlock the full value of their abrasive use. Here’s how our program delivers results:

Recycle and reuse abrasive materials: Extend the life of your abrasive media while reducing the volume of waste sent to landfills. Our system enables efficient processing, cleaning, and reintegration of recycled abrasives with no added cost or workflow for customers.

From transportation and waste handling to labour and downtime, landfill disposal carries hidden expenses that add up quickly. Our program helps reduce or eliminate those costs entirely, in some cases, cutting indirect spending by up to 60%.

Improve performance with premium abrasives: Our recycling enables access to higher-grade materials without the removal price tag. Better abrasives mean faster cycles, less wear on equipment, and improved surface quality: all contributing to long-term savings.

Support sustainability goals: Whether you're responding to customer expectations, regulatory pressures, or internal ESG goals, our recycling program helps you demonstrate real, measurable environmental responsibility. Reduced landfill waste, lower carbon output, and a more circular process all add to your sustainability profile.

Efficiency is no longer optional: it’s the new competitive edge. In today’s market, companies that innovate and streamline their operations are the ones that thrive. Our abrasive recycling solution isn’t just a way to manage waste and recycle, it’s a way to transform your operational model, creating cost savings,

performance improvements, and a more sustainable future.

With proven results across a range of industries, our approach shows that environmental responsibility and business efficiency can go hand in hand. You don’t have to choose between cost-cutting and quality, with SurfacePrep as a partner, you can achieve both.

Let’s talk about how our abrasive recycling program can help turn your waste stream into a value stream. When you chose SurfacePrep UK, the future of surface preparation is sustainable, strategic, and stronger than ever.

Contact our experts today.

Call: 0114 254 0600

Email: hc.sales@surfaceprep.com

REVOLUTIONISING VAPOUR DEGREASING: A MULTISOLVENT SYSTEM THAT OUTPERFORMS TRADITIONAL CLEANING METHODS

Vapour degreasing is evolving, and our new multi-solvent cleaning system is leading the way. Designed to work seamlessly with Modified Alcohol, Hydrocarbon, and Perchloroethylene, this advanced equipment delivers superior performance and flexibility compared to traditional co-solvent methods. It meets today’s demands for high-quality cleaning, faster cycle times, and improved environmental compliance across a range of industrial applications.

To meet these new performance standards, our next-generation vapour degreasing equipment has been developed with versatility and efficiency at its core, this advanced system is designed to deliver superior cleaning outcomes for a variety of components, contaminants, and materials.

Drawing on four anonymised real-world mini trials, we showcase how this cutting-edge cleaning system delivers exceptional flexibility, performance, and sustainability highlighting the multiple solvent options available.

Case Study 1: Reviving ‘Failed’

Electronics with Vapour

Degreasing and Modified Alcohol

a. Application : Flux-removal for mechanical electronic assemblies

b. Solvent : Modified Alcohol

c. Component Material : Aluminium, copper, potting compounds

d. Contaminant Removal : Flux

e. Previous process used : Co-solvent with HFE and hydrocarbon

A manufacturer of mechanical electronic assemblies faced challenges with flux contamination across a range of aluminium, copper, and potting compound components. Their previous process used a co-solvent solution combining HFE and hydrocarbon, which delivered inconsistent results, especially for older or more complex assemblies.

During testing with our vapour degreasing system and Modified Alcohol solvent, the results were transformative. Even previously scrapped components, set aside after failing final quality control, were given a second chance.

Over 80% of these “failed” parts were cleaned to a standard that passed final inspection, helping the customer recover valuable stock and reduce waste. Additionally, cycle times and material compatibility exceeded expectations.

Case Study 2: Safe and Effective Flux Removal for Sensitive SMT Components

a. Application :Flux-removal of small components used in PCB assemblies

b. Solvent : Modified Alcohol

c. Component Material : Aluminium, copper, potting compounds

d. Contaminant Removal : Flux

e. Previous process used : Co-solvent with HFE and hydrocarbon

Measure what you see.

byko-visc Family

The right Viscometer for your Application

The byko-visc series offer the perfect solutions for viscosity measurements in quality control. For many applications a viscometer with spindles like the byko-visc RT is the established standard. The byko-visc DS offers an easy viscosity measurement of architectural paints according to ASTM D562. Our new byko-visc CP

Cone and Plate viscometer allows for the precise determination of the absolute viscosity of small samples. Its high shear rate method allows you to reliably predict the flow characteristics of your products when they matter the most.

www.byk-instruments.com

Surface mount technology (SMT) components used in PCB assemblies can be highly sensitive, particularly under vacuum conditions. In this case, a customer raised concerns about the potential for vacuum pressure to damage their smaller components.

Using Modified Alcohol in our new vapour degreasing system, we processed a sample batch. The outcome? Every component passed rigorous cleanliness and functionality testing, proving that this solution is safe and effective, even for delicate electronics.

With these results, the customer gained confidence in switching to a more sustainable, high-performance cleaning method without compromising on quality.

Case Study 3: High-Volume Metal Part Cleaning with Perchloroethylene Degreasing

a. Application : Oil removal for a high volume of small metallic components

b. Solvent : Perchloroethylene

c. Component Material : Brass

d. Contaminant Removal : Mineral Oils

e. Previous process used :Older version of the vacuum degreasing machine

In high-volume manufacturing, throughput and solvent efficiency are just as important as cleanliness.

A customer processing large batches of small brass components contaminated with mineral oil was using an outdated vacuum degreaser.

When these parts were tested in our upgraded system using Perchloroethylene, the cleaning performance was exactly as expected, outstanding. But beyond

that, the customer also saw significant improvements in solvent usage and overall operational efficiency, making the upgrade not only effective but cost-saving in the long run.

Case Study 4: Multi-Material Component Cleaning with Faster Cycle Times

a. Application: Degreasing of various pressed parts

b. Solvent :Modified Alcohol

c. Component Material : Steel, Copper, Brass

d. Contaminant Removal : Press Oils

e. Previous process used : Open top fluorinated solvent vapour degreaser

For manufacturers processing a wide variety of pressed parts made from steel, copper, and brass, and dealing with multiple press oils, finding a ‘one-size-fits-all’ cleaning solution can be a challenge.

In this trial, six different press oils were tested at lab scale using Modified Alcohol and we found excellent compatibility. All oils were compatible with the solvent, and the system’s high solvency power combined with vacuum drying technology enabled us to reduce cleaning cycle times by 50%, even for the most heavily contaminated components. The result? Faster turnaround, less downtime, and consistent, high-quality cleaning performance.

Conclusion: A Smarter Approach to Vapour Degreasing

These four case studies demonstrate the wide-ranging benefits of our new vapour degreasing equipment. Whether you're cleaning delicate electronics, high-volume metal parts, or mixed-material assemblies, this flexible system delivers powerful, consistent results with reduced cycle times, lower solvent usage, and greater process reliability.

Book a Trial and See the Results for Yourself

Ready to upgrade your cleaning process? Book a trial with us and experience the performance of our next-generation vapour degreasing technology first-hand. Whether you're focused on sustainability, speed, or solving complex cleaning challenges, we’ll help you find the right solution.

Visit: www.frasertech.co.uk

FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS

Centuries of smart solutions have paid off. At HangOn know-how and industrial coating process experience run deep, which means that they quickly find the smartest solutions that give you the best result.

HangOn’s R&D is constantly focused on finding new solutions for your challenges. Sometimes they come up with answers before questions arise and solve yet

unidentified problems. They are happy to provide advice on how to make your process more efficient, and can provide calculations that show exactly how much money you save or make with our smart solutions.

“Smart thinking is never stupid. HangOn focus on small solutions that make a big difference for your business. What you do with the resources saved, well, that is up to you.”

HangOn keeps on growing – with new colleagues, new technological possibilities and new smart solutions. Regardless of how big they grow, they will never grow apart – and will always grow with you. Always close, only a phone call away and delivering as promised, if not more.

Global presence

HangOn is present all over the world, with distributors in more than 40 countries. They are continuously developing their international operations to meet customer’s needs. The HangOn

headquarters, R&D, production and main distribution hub are located in Hillerstorp, Sweden.

To offer superior logistics, their distribution hubs are strategically located around the world.

Patents

HangOn are constantly inventing new smart solutions while developing their products.

Many special projects for specific customers and products lead to solutions with wider applications. These often have the potential to make the coating industry much more efficient, which is why they apply for patents and design patents.

All of this ensures HangOn have the customer at the heart of their operation.

Telephone: 01547 540573

Email: sales@hangon.co.uk

Visit: www.hangon.com/en

HANGON QUICK WIRE SHAFT

HangOn proudly present a cost effective disposable hanger, HQW D.

It’s unique and Innovative design, with thin wire in a framework shape provides strong stability as well as allowing for flexibility in how it is suspended on the line. It is a standard, stock, product that is quick to use and easy to pack. Filling the line has never been easier!

Quick, 3 times faster than daisy chain hanging

Efficient packing, easy start up

Low pricing

Easy handling and stable design

Flexible, can be used with hooks, shafts or frames

Standard program on stock makes HQW D very accessable

Cost Calculation

CALCULATE YOUR ENERGY SAVINGS

Energy costs are through the roof right now. A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

HADLEIGH ENTERPRISES OFFERS SPECIALIST MASKING TAPE

EXPERIENCE AND CAPABILITY

With applications ranging from powder coating to corrosion protection, Hadleigh Enterprises Ltd. brings five decades’ of experience.

Hadleigh Enterprises Ltd has been trading since 1971 as an independent family business, gaining ISO 9001 in 1992.

The Essex-based company stocks and supplies an extensive choice of masking products, all sourced from leading manufacturers. The metal processing and surface finishing sector is a key market for its services with a diverse range of needs met by Hadleigh’s ability to match product type, volume and design to exact requirements.

“So many individual masking tape applications are unique to specific processes, because of this we have found it is vital to work as closely as possible with each customer to develop highly specific solutions,”

says David Ogles, Hadleigh Enterprises’ Managing Director.

“By being involved from the outset, and with ongoing production reviews, we can look not only to supply the most appropriate masking system, but can also ensure the customer benefits from continuous innovation – all as part of a structured application process.” This last point, he believes, is often crucial.

For example, the company’s willingness to develop prototype solutions that address key factors, such as masking accuracy and adhesion, is extremely important and can have a fundamental bearing on ongoing production operations.

This also helps to ensure that leading edge developments, such as very high bond performance, the ability to fulfil metal-to-metal applications and high temperature capability of up to 380°C, come under the spotlight every time.

Hadleigh Enterprises hold the accreditation – EN9100:2016 certification – which is of particular note to those involved in the aerospace sector.

“Aerospace has long been one of the markets in which we operate and this accreditation – which is technically equivalent to AS9100D – marks a level of operational capability that will build on the confidence that our customers have in our services,” explains David Ogles.

“The standard reflects the importance attributed to supply chain quality, not least in the context of safety of goods throughout their life cycle which is a major factor, of course, in the aerospace sector,” adds David Ogles. “Overall, this is seen as part of the drive towards establishing commonality of aviation, space and defence quality systems and we are delighted that it underscores our role in these extremely challenging fields.”

Hadleigh Enterprises sources master rolls from leading manufacturers before slitting and shaping them, often to produce die-cut shapes from engineering drawings, to meet exact customer requirements. The company undertakes all conversion in-house to optimise control of both quality and delivery, and can achieve slitting tolerances of +/– 0.2 mm.

“We are very happy to provide material in quantities of all sizes, even down to a single roll which may be all that is initially required for a prototyping operation,” continues David Ogles.

In so many sectors of the metal finishing and surface treatment industry, the benefits of Hadleigh Enterprises’ capability and experience will be widely acknowledged. “As masking quality is often so closely linked to production results, it is vital that the need for optimised masking is not overlooked,” concludes David Ogles.

Full details are available by contacting Hadleigh Enterprises by phone or email.

Telephone: 01268 572255

Email: sales@hadleightapes.co.uk

Visit: www.hadleigh-tapes.co.uk

AKZONOBEL INTRODUCES

INTERPON DUAL COAT POWDER COATING SYSTEM TO PUT A ‘SPRING’ IN AN AUTOMOTIVE MANUFACTURER’S STEP

AkzoNobel has launched a new generation of Dual Coat, a sustainable, zinc-free and BPA-label free powder coating system within its Interpon A1000 range dedicated to coil springs. It has been developed specifically to deliver the highest levels of protection against corrosion and everyday wear and tear for springs and other essential automotive components to advance vehicle safety.

From coil springs to stabilizer bars, this latest innovation delivers outstanding protection, ensuring vehicles remain safer and last longer on the road. By enhancing resistance to corrosion, as well as everyday wear and tear from

chips and stones, it extends the lifespan of suspension springs, and reduces the risk of failure caused by challenging road conditions.

For customers, this means greater reliability and fewer maintenance costs – ultimately improving both safety and long-term value; Interpon Dual Coat reduces the frequency with which the components need to be replaced.

A key advantage of this powder coating it doesn’t contain zinc. Zinc is abrasive in nature, and removing zinc from the primer formulation results in less wear on the application equipment. This contributes to a more sustainable solution, reducing the production line’s environmental impact and the resources consumed. It enables customers to use less material due to the primer’s much lower density, optimizing the overall cost per unit coated, consequently increasing customers’ competitiveness in the market. Another key feature is that it is Bisphenol A (BPA) label free, ensuring safer handling, transport, and use across the globe.

This development also marks a major milestone for AkzoNobel in its ongoing commitment to sustainable innovation:

“This is a significant achievement for the automotive coatings industry,” says Gustavo Carvalho, Automotive Key Account Management and Segment Director, AkzoNobel Powder Coatings. “Our new solution not only meets but exceeds the challenging performance standards set by the world's leading automotive manufacturers, while also providing cost efficiency gains at the coating line. It demonstrates Interpon’s ability to create products that balance exceptional performance, with the need for even greater sustainability.”

The result of more than three years of extensive research and testing, this product’s advanced corrosion resistance meets the latest industry standards and has successfully passed the stringent requirements set by one of the world’s leading spring manufacturers. This demonstrates its ability to withstand the rigorous demands of current and future automotive performance expectations.

Interpon A1000 series is a range of powder coatings designed to provide reliable protection not only against the weather, but also against fuel, battery acids, and other common challenges found in automotive applications. These coatings are widely used to protect a range of critical automotive components, including engine blocks, suspension springs, and brake systems.

For more information about Interpon A1000, visit: http://www.interpon.com/ products/automotive/interpon-a1000

Automated Water & Effluent Ltd

Get in touch for a quote today!

Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.

We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.

A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.

• Custom Designed & Built Control Panels

• pH & Redox Controllers & Electrodes

• Conductivity Controllers

• Liquid Level Controllers

• Open Chanel & Magnetic Flow Meters

• Data Loggers

• Dosing Pumps & Tanks

Call today for a quote or to inquire.

AWE House, Antom Court, Tollgate Industrial Estate, Stafford, ST16 3AF awe-ltd.co.uk 01785 254 597

providing excellence in pumps and filtration

Pumps up to 250m³/h

 Horizontal  Magnetic Sealless  Vertical Sealless

Filtration Systems up to 60m³/h  Cartridges

Bags

Papers

Microfibres

High Quality German DC Switch Mode Rectifiers

DC Rectifiers

Pulse Rectifiers

High current rectifiers up to 10,000A

For all applications

Electroplating

Anodising

Hard Chrome

Reel-to-Reel Plating

BASF COATINGS SETS NEW STANDARD IN

END-TO-END DIGITAL COLOR SOLUTIONS FOR BODY SHOPS WITH REFINITY®

New ImagePLUS color feature offers highestprecision and high-speed color identification process

Next generation ScanR spectrophotometer offers fastest and most accurate color match

Seamless integration with 100% automated mixing for highest efficiency

In its cloud-based platform Refinity, BASF Coatings consolidates a comprehensive suite of digital business solutions for the automotive refinish industry, ensuring body shops worldwide can embrace sustainable digitalization with confidence.

With the latest launch of a new color innovation and additional features, automotive refinish customers get access to the most advanced digital color experience, as well as business and training solutions seamlessly.

Refinity leverages next-generation color

scanning technology with its latest spectrophotometer ScanR. The device is the fastest and most accurate color matching solution for flawless results, ensuring precision and reliability in color measurement. ScanR takes five precise measurements in just 30 seconds and

includes automatic Vehicle Identification Number (VIN) and license plate recognition, minimizing errors and saving time. It also features scratch detection and grants access to the industry’s largest color database for precise color identification and perfect matching.

The newly designed ImagePLUS feature is also fully compatible with previousgeneration spectrophotometers, providing body shops with maximum flexibility. It helps body shop managers and painters to speed up the color identification process with an increased intuitive high-quality visualization and accuracy. With on-screen visualized color retrieval, complex data interpretation is eliminated, while real-time comparisons reduce spray-outs and boost efficiency.

Enhanced by spectral curve analysis and precise detection of effect particles and coarseness, it refines results even further, ensuring the perfect color match with minimal material waste.

"Thanks to our expertise in color technology and sustainability, and developments with our OEM partners and customers, Refinity is set to enhance body shop performance in all areas. We are now able to offer a state-of-the-art cloud solution providing customers worldwide with a seamless digital color experience," says Chris Titmarsh, Senior Vice President Automotive Refinish Coatings at BASF.

Driven by science and color expertise, BASF Coatings empowers manufacturers and designers to address consumer

preferences with precision. Connected with the fully automated mixing machine Alfa CR4/6, the digital color process delivers unparalleled speed and precision, capable of completing up to six mixes simultaneously. This efficiency not only optimizes the workflow of the body shop, but also minimizes waste, reinforcing BASF’s commitment to helping its customers reach their individual sustainability goals.

Solutions beyond your imagination –Coatings by BASF. For more information about BASF Coatings and its products, visit www.basf-coatings.com.

Trivalent Decorative Chromium Plating

SurTec 883 XT - Trivalent Decorative Chromium Process

Identical colour values as chromium(VI) surfaces

Integration into existing lines possible

Excellent layer thickness distribution between 0.2 and 0.4 μm

SurTec 851 - Exclusive Satin Nickel Finish

Semigloss & non-reflecting nickel coatings with extreme uniform finish

Long bath lifetime due to using a continous system

Broad range of satin effects to match automotive OEM requirements

SurTec 866 - Bright Acid Copper Process

For extremely bright copper deposits with excellent levelling

Well suited for parts with deep recesses or complicate shapes

Very efficient additive system with low maintenance cost

Flexible, compact, and scalable pretreatment process for paint shop

DÜRR EXPANDS ECOPROWET PRETREATMENT SYSTEM TO INCLUDE CATHODIC ELECTROCOATING

Dürr is expanding its modular pretreatment system, EcoProWet EC, to include cathodic electrocoating. With its compact design, the innovative wet system requires significantly less space than conventional continuous systems, making it ideal for small to medium production capacities of up to 30 units per hour.

In vehicle painting, pretreatment remains one of the most space-intensive process steps. This is due to the large tanks required for both basic cleaning and electrocoating, which are designed to accommodate the largest car body dimensions and longest process times. To remedy this, Dürr developed the modular EcoProWet pretreatment system, making the process more flexible, compact, and scalable. Previously, the company introduced the EcoProWet PT pretreatment system. Now, it has been expanded to include the EcoProWet EC cathodic electrocoating system.

Cathodic electrocoating: flexible, compact, and scalable

After pretreatment, car bodies are conveyed to the cathodic electrocoating system. This process ensures that a seamless primer coat is applied to the body’s surfaces, providing corrosion protection and serving as an adhesive base for future topcoats. In contrast to conventional PT/EC systems, EcoProWet is the only system on the market that is scalable and sets new standards in terms of space requirements, sustainability, and investment costs.

The innovative design of the EcoProWet EC system features individual compact basins instead of continuous systems filled with paint. Two independently controllable pendulum towers lift the car bodies from the roller conveyor and gently guide them into the bath. With an immersion angle of up to 60 degrees, automakers can customise the immersion process for different models. Each dip tank supports up to ten units per hour. During the three- to five-minute dip, the paint is energised, forming a thin, even coating on the body’s surface.

The EcoProWet system is ideal for small to medium production capacities, with a modular design allowing for staged expansion from 7.5 to 30 units per hour without significant operational disruptions. This enables automotive manufacturers to scale the system according to their production needs, reducing paint and operating costs compared to continuous systems. Additionally, it minimises the space required for a paint shop while allowing for a more flexible layout.

Visit: www.durr.com

EcoProWet EC has an innovative system design.

The EcoProWet PT/EC system is characterised by its scalability.

Gas Process Burners

gas burner systems offer users reliable, high efﬁ ciency, process heating solutions.

FD Series Packaged Oven/Dryer Burners

•Speci cally designed for process air heating applications in convection ovens and dryers

•High turndown/short ame lengths providing accurate process temperature control

•High ef ciency gas + air modulation, gas only modulation and simple high/low control options

•Heat Input Range: 9 kW – 1550 kW

TX Series Gas Fired Process Tank Heating Systems

•High ef ciency (80%+) heating of all types of spray and dip process tanks

•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space

•Accurate performance modelling using Lanemark TxCalc design software

•Heat Input Range: 15 kW (1½") – 1150 kW (8")

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners

•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls

•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements

•DbCalc system design software

Lanemark Combustion Engineering Limited

Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom

Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

Uncured Powder

Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness

 Dedicated stand-alone unit is ready to measure right out of the box

 Fast measurement speed—ideal for moving lines and swinging parts

 Scan Mode continuously takes measurements—ideal for analyzing large areas

 Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits Complete solutions for measuring powder coating before and after cure are available

FD-C

turndown oven/ dryer

Midco HMA high efficiency, high turndown, air replacement or “make-up” air heating burners.

WHERE PRECISION MEETS SPEED OCTORAL UNVEILS THE GAME-CHANGING PA38 1K UV PRIMER

Octoral, a leader in innovative automotive repair solutions, proudly announces the launch of its latest product, the PA38 1K UV Primer. Designed with cutting-edge UV curing technology, the PA38 1K UV Primer is set to transform the repair process by enhancing efficiency, improving results, and meeting the evolving needs of body shops worldwide.

Octoral’s commitment to quality ensures that body shops are equipped with tools that deliver quality repairs in record time.

The PA38 1K UV Primer is a singlecomponent solution that will simplify workflows and accelerate repair cycles. With its versatile application and highperformance features, it’s the ultimate primer for modern automotive repair needs.

Key features of the PA38 1K UV Primer

Filling and levelling excellence: Provides smooth and consistent fill with superior filling properties, ensuring flawless finishes every time.

Super-fast curing: Cures in just 90

seconds without requiring additional wiping. Ready to sand in five minutes, significantly reducing repair times.

Ready-to-use formula: Eliminates the need for complex mixing processes, simplifying workflows and improving productivity.

Multi-substrate compatibility: Compatible with most automotive plastics, e-coat, steel, and galvanised steel, making it an essential tool for diverse repair needs.

“We developed the PA38 1K UV Primer to address the challenges body shops face daily, and we’re pleased to have upgraded our previous product, making it simpler to use and enhancing the overall experience of the repairer. We firmly believe that we’ve manufactured a product our customer will feel makes a real impact to their workshop.” said Adelle Bradford, Marketing Director at Sherwin-Williams Automotive Finishes.

Feedback from early adopters has been overwhelmingly positive. One user stated: “In the repair world, a primer that delivers precision and speed at the same time is a game-changer. We’ve used Octoral for years, and the new UV primer is a great addition to its portfolio. It brings a more efficient and productive repair process, meaning we can keep our customers happy. It’s a win/win.”

The PA38 1K UV Primer is available in one quart packaging. The product is now available for body shops seeking to elevate their repair capabilities and meet growing customer demands with speed and precision.

For more information about the PA38 1K UV Primer or to find a distributor near you, visit www.Octoral.com.

Steel Shot (High & Low Carbon)

Steel Grit

Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)

Chilled Iron Grit

Glass Bead

Ceramic Bead

Fused Alumina Cut Wire

www.ampereabrasives.com sales.uk@ampereabrasives.com

Tel : 0121 244 1809

17 School road, Hall Green Birmingham B28 8JG

High Carbon Steel shot and Grit.

Low Carbon Steel Shot and metal Bead

Stainless Steel Cr and Cr/Ni.

No 5, Queensway Link Industrial Estate

Stafford Park 17, Telford, Shropshire TF3 3DN

Tel: 01952 299777

Fax: 01952 299008

E-mail: sales@pometon.co.uk

• 100Kg/h – 25,000Kg/h

•

Coil Type Steam Generators & Fire Tube Boilers Tel: 020 8953 7111 info@babcock-wanson.com www.babcock-wanson.com

• PLANT CONTROL SYSTEMS

• DATA MANAGEMENT SYSTEMS

• BARRELS - PROGALVANO ROTOR

• BARREL AUTO LOADING SYSTEMS

• PROGALVANO FILTERS

• SEMI/AUTOMATIC FILTER SYSTEMS

• CENTRIFUGAL DRYERS L g R g )

• AUTOMATIC DRYING SYSTEMS

• ROTARY PAINTING/LAQUERING

• TOP COATING/SEALING SYSTEMS

• VIBRATORY POLISHING EQUIPMENT

• LUBRICATION EQUIPMENT

• RECTIFIERS Conventional & Pulse

• A/HOUR METERS & DOSING PUMPS

telephone: 0044(0)1509 237415

fax: 0044(0)1509 264455

•

Final Cleaning • Spray Wash

In-process Cleaning Aqueous Ultrasonics

Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

E sales@turbex.co.uk

T 01420 544 909 F 01420 542 264 turbex.co.uk

✓ Over 50 years expertise

✓ New

Pull-Off Adhesion Testers

Measure the adhesion of coatings to metal, wood, concrete and more

n Impact and scratch resistant color Touch Screen display with keypad

n Wirelessly connect the PosiTest AT-A to your smart device using our free app

n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures

High pressure

The Cobra 40-10 & Cobra 40-25

High-pressure double diaphragm pump:

• Practically pulsation-free for high surface quality

• Very low detergent consumption

• Applications up to 250 bar and 5 l/min

• For aggressive, abrasive or shear-sensitive materials