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MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR
Nigel Bean
t: +44 (0) 1442 826826
e: nigelbean1@aol.com nigelbean@surfaceworld.com
EDITOR & GRAPHIC DESIGNER
Jane Soones
e: janesoones@aol.com janesoones@surfaceworld.com
CIRCULATION & SUBSCRIPTION DEPARTMENT
t: +44 (0) 1442 826826
EXHIBITION ORGANISATION
t: +44 (0) 1442 826826
Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.
The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents.
CALDAN ACQUIRES SEMA, STRENGTHENING GLOBAL LEADERSHIP IN CONVEYOR SOLUTIONS
CALDAN Group, a global leader in conveyor system solutions, has acquired SEMA, a French engineering company known for its high-performance conveyor technologies and a long-term technology and distribution partner to CALDAN in the region.
This strategic acquisition will significantly strengthen CALDAN’s position in the global industrial automation market and accelerate its expansion in southern Europe, well in line with CALDAN’s long-term strategy.
With the acquisition, SEMA will be the CALDAN hub in France, covering the strategically important French and southern European markets. SEMA will continue holding the customer relationships with local and regional system houses and end-users, in line with CALDAN’s decentralised global model with regional offices in Germany, UK, US, China, and India. In addition to strengthening geographical coverage, the acquisition of SEMA will broaden CALDAN’s product range and capabilities within surface treatment.
Paulo Afonso, the founder and entrepreneurial force of SEMA’s growth journey, will remain in his current role as MD for the company to ensure leadership continuity and support future growth as the Le Mans facility is set to become a key growth and innovation hub for the region.
“I am really enthusiastic to welcome Paulo and his team to the CALDAN family. This is a natural next step in the successful, long-term collaboration
between two companies that share a deep commit-ment to quality, innovation, and customer success,” says Claus Nørgaard, CEO of CALDAN Group.
“By joining forces, we are creating a stronger global presence - combining CALDAN’s international network and systems expertise with SEMA’s proven technology and market experience, as well as strong relationships with both system houses and end-customers in the region We are investing in growth and our goal is to build on SEMA's existing strengths while creating new opportunities, innovation and talent development.”
“Our journey with CALDAN began in 2010, and from the very start, we recognised shared values and complementary strengths. Joining the CALDAN family marks an exciting new chapter for our team and gives us the scale and support to serve our customers even better.” says Paulo Afonso.
Visit: www.caldan.dk
Paulo Afonso, CEO, SEMA (left) & Claus Nørgaard, CEO, CALDAN Group (right)
The SEMA Team and Claus Nørgaard in front of the facilities in Le Mans
WHAT IS POWDER COATING PRE-TREATMENT?
By Chris Mansfield - QUALICOAT Chair
Architectural powder coating is renowned for its ability to give aluminium windows, doors, and facades a tough and visually appealing finish. The secret to the durability and longevity of powder-coated windows and doors lies in the pre-treatment process. This process prepares the aluminium surface to ensure a strong bond and protection against corrosion.
Architectural Aluminium Powder Coating is applied using the well-known method of spraying electrostatically charged fine polyester-based powders onto an earthed aluminium profile. Coated aluminium products are then heated to an optimum temperature to melt the powder, allowing it to flow and chemically cross-link into a sustainable coating. As the product cools, the coating sets, and the finish is complete. However, like most applied opaque coatings, the finish may appear aesthetically pleasing, but the coating can conceal a multitude of underlying issues on the metal’s surface. If contaminants are present or a pre-treatment process is inadequate, a failure of the coating will become evident over time.
Prior to powder coating architectural aluminium, it is imperative that the
aluminium surface undergoes a ‘pretreatment’ process. This process typically includes cleaning and an etch stage to remove contaminants and a subsequent passivation or conversion coating to ‘seal’ the surface of the aluminium. This conversion coating also provides a ‘key’ for the adherence of the coating. These extremely thin conversion coatings can be formed using a chromate, non-chromate process or a very thin anodising process. Whilst chromate processes are still approved in the global QUALICOAT Specification, in the UK chromates are not allowed in architectural powder coating processes.
Modern, chrome-free pre-treatment systems are meticulously engineered to deliver performance characteristics that
are comparable to or surpass those of conventional chromate-based processes. Once powder-coated, these systems exhibit exceptional corrosion resistance, a crucial factor in project applications where materials are subjected to harsh weather conditions and environmental pollutants. Furthermore, chrome-free pre-treatments enhance the adhesion of powder coatings, ensuring enduring finishes that withstand peeling, chipping, and fading.
Chris MansfieldQUALICOAT UK & Ireland Chair
When it goes wrong
This durability holds significant importance in high-visibility projects, such as commercial buildings, residential complexes, home improvement projects and public infrastructure, where aesthetic and functional longevity are of utmost importance.
For architectural powder coaters, a pre-treatment plant represents a substantial investment, often costing as much, if not more, than the powder coating line itself. Few powder coating lines in the United Kingdom possess this substantial facility, and those that do will assert that they powder coat to BS EN 12206-1 or as most coaters now do, obtain a license to powder coat to the more comprehensive QUALICOAT Specification.
Regrettably, in an attempt to reduce costs through the supply chain, installers of architectural aluminium products may
employ powder coaters who often lack the appropriate pre-treatment lines required by BS EN 12206-1 for architectural powder coatings. Furthermore, there is the possibility that some coaters who do possess the correct pre-treatment systems may not have adequate controls in place, resulting in varying coating quality, even though they may claim to adhere to BS EN 12206-1.
In contrast, a QUALICOAT-licensed applicator must employ a pre-treatment system that is QUALICOAT-approved and utilise powder systems that are also QUALICOAT-approved. This ensures that quality is maintained throughout the coating process. In contrast to BS EN 12206-1, QUALICOAT license holders are subject to random inspections twice a year to verify compliance with the QUALICOAT Specification. Licensed coaters who fail these third-party inspections will lose their license.
Being licensed by QUALICOAT does not incur a cost premium for a powder coater, in fact the opposite, it can help reduce costly failures for coaters as many more checks are in place for a quality process and production output.
The most suitable specification for any architectural powder coating project, commercial or residential, should simply be “coated by a QUALICOAT-licensed applicator.” Recognised globally, with a global supply chain and local licensed coaters, a QUALICOAT Specification can be supplied on any continent.
Should you wish to attend a members meeting and apply for membership of QUALICOAT please get in touch. All QUALICOAT UK & Ireland members are available to offer advice and can be found on the Association website at qualicoatuki.org
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Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF
Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?
If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!
The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!
Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.
The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.
To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.
Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.
Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.
If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.
Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.
Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.
Discover the Future of Surface Finishing at Surface World 2027! Explore the latest in surface treatment, finishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!
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FINALISTS REVEALED FOR THE BRITISH COATINGS FEDERATION’S 2025 AWARDS
The British Coatings Federation (BCF) are pleased to announce the shortlisted entries for the 2025 Awards. Following a series of judging days conducted by an independent panel of judges in each category, they have reached a carefully selected shortlist from a wide variety of high-quality entries.
BCF CEO Tom Bowtell commented: “The competition was incredibly strong again this year, perhaps one of the most impressive showings we've ever seen, with over 70 submissions from across the industry. Each shortlisted company should be proud of their achievements. It was especially encouraging to see such strong entries across all 13 categories, highlighting the sector’s diversity, innovation, and commitment to sustainability.
As usual, there has been a large number of entries for our individual awards, with the Apprentice, Student and Young
Leader of the Year categories. As part of our continued commitment to nurturing future leaders through the Coatings NextGen Council, it’s great to see the quality of emerging talent coming through in the industry.
This year, we’re also proud to introduce a new category, Rising Star, in memory of our young colleague, Callum Plummer, whose passion and enthusiasm left a lasting impact on all of us. This award will shine a light on promising individuals who are already making a mark and inspire the next generation to follow in his footsteps.”
BCF 2024 Award winners on stage at the ceremony at The Milner in York
The shortlist for the BCF Coatings Care Awards will be announced in the coming weeks.
The winners will be announced at the Awards dinner on Wednesday 12th November 2025 at Carden Park in Chester.
Bookings are now open. Information on the Award categories and how to book can be found at https://coatings.org.uk/page/ BCFAwards2025.
The BCF would like to thank everyone who has submitted entries for this year’s Awards, and also the judges and this year’s sponsors: Stort Group, BASF, Verlingue, Xyntra, Fenton
Packaging, Tronox Pigments, PALEUS Acrylics, Dacrylate Paints and Lisam for their support.
Sustainable Innovation Award shortlist:
Alberdingk Boley
PPG Architectural Coatings UK
Sherwin-Williams Consumer Brands
Sun Chemical
Venator
Race to Net Zero Award shortlist:
Becker Industrial Coatings
Crown Paints
Inktech
Customer Service Award shortlist:
AkzoNobel Decorative Paints
AkzoNobel Powder Coatings
Crown Paints
H2 Compliance
Excellence in Training Award shortlist:
Belzona
Crown Paints
Diversity and Inclusion Award shortlist:
AkzoNobel Decorative Paints
Becker Industrial Coatings
PPG Architectural Coatings UK
Venator
Young Leader of the Year Award shortlist:
Connor Knowles, PPG Architectural Coatings UK
Danielle Wheeler, PPG Architectural Coatings UK
Elizabeth Nierop, AkzoNobel Decorative Paints
Jack Harrison, Venator
Steven Hughes, Azelis
Corporate Social Responsibility Award shortlist:
AkzoNobel Decorative Paints
Crown Paints
HMG Paints
Marketing Campaign of the Year Award shortlist:
AkzoNobel Decorative Paints
AkzoNobel Decorative Paints - Dulux Decorator Centre
Crown Paints
Inktech
PPG Architectural Coatings UK
Apprentice of the Year Award shortlist:
Ethan Burns, Becker Industrial Coatings
Jack Starkie, AkzoNobel Decorative Paints
Luis Beaumont, HMG Paints
Lisa Figueira-Cartwright, AkzoNobel Decorative Paints
Student of the Year Award shortlist:
Marcus Wheatley, Indestructible Paints
Violaine Mendez, Indestructible Paints
Oliver Williams, Thermaset
NEW FOR 2025 - Rising Star Award shortlist:
Chris Richardson, PPG Architectural Coatings UK
Emily Clarkson, PPG Architectural Coatings UK
James Lund, Venator
Luke Czarnobay, HMG Paints
Luke Chadbourne, Inktech
Telephone: 024 7693 5390
Email: info@bcf.co.uk
Visit: www.coatings.org.uk
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NEW INTERPON COLLECTION BRINGS THE TIMELESS CLASSIC OF TERRACOTTA TO A MODERN AUDIENCE
AkzoNobel has launched the Interpon D2525 Terracotta Effect Collection of superdurable powder coatings to realize bold architectural dreams by mimicking the popular, earthy elegance of Terracotta with none of the potential downsides of using the real thing.
The Interpon D2525 Terracotta Effect Collection is available in 12 colors, inspired by the charms of Moroccan
ceramics, from traditional earthy reds to a suite of glazed-effect forest greens, azure blues and warm yellows. The range builds on the Interpon D reputation for durability, with exceptional levels of color retention and film integrity – all achieved in a single coat.
While real Terracotta is heavy, difficult to install, and prone to cracking under mechanical impact or structural movement, Interpon’s new powder coating has no such limitations: “We know our customers desire to create building façades that look like this increasingly-popular material, but also want to deliver a robust, long-lasting
vibrant finish at an achievable cost,” says Jorrit van Rijn, Global Marketing Director at AkzoNobel Powder Coatings.
“This new collection fulfils that desire and is yet another demonstration of how we continue on our journey of ceaseless innovation,” he adds. “We not only follow trends, but also help determine what comes next, inspiring our customers with new ideas and imaginative solutions to bring their creations to life.”
The architectural Interpon D powder coatings’ collection is available with up to 25 years global warranty on the coating performance when applied by an Interpon D Approved Applicator. It has been accredited with Qualicoat Class 2 and GSB Master certifications and meets the performance requirements of AAMA 2604.
Backed by an Environmental Product Declaration (EPD), the raw materials, manufacture and transportation associated with creating the range, have been assessed by an independent third-party for transparent sustainability credentials.
Available in Europe, the Middle East and Africa. www.interpon.com
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TEXTUREJET SECURES KEY INVESTMENT TO ACCELERATE GROWTH AND INNOVATION IN SURFACE ENGINEERING
TextureJet, a leading innovator in advanced surface processing technology, has secured a six-figure investment package.
This investment brings together a unique combination of public and private investment from across the Midlands and beyond, including follow-on support from the University of Nottingham, reinvestment from existing shareholder Foresight Group, through MEIF 1 (Midlands Engine Investment Fund), and new debt funding from Maven Capital Partners, utilising MEIF 2 capital.
“This funding round is more than just capital—it’s a powerful endorsement of our technology, team, and the regional ecosystem that supports high-growth innovation,” said Jonathon Mitchell-Smith, CEO and Founder of TextureJet. “We’re proud to bring together such a distinguished group of investors who share our vision of transforming surface processing for the next generation of manufacturing.”
TextureJet’s revolutionary approach to edge shaping, surface preparation and part-marking provides manufacturers with a cleaner, more efficient, and highly controllable alternative to traditional methods. With this new funding, the company will expand its commercial offering and production capability to keep up with market demand for its products in the high-precision manufacturing sector.
This investment also highlights the strength and collaborative ambition of the Midlands innovation network, combining resources from the UK Government, British Business Bank and all ten Local Enterprise Partnerships (LEPs) under the Midlands Engine banner.
Jonathan Lowe, Partner, Regional Debt Funds, said: “TextureJet is delivering a tooling platform with world leading capability and we’re delighted to back Jonathon and the team at such a pivotal point in the company’s growth. A real local success story as a spinout of Nottingham University’s Faculty of Engineering, all machines are built in-house using suppliers in the Midlands which is a credit to the materials available and workmanship in the region. We look forward to supporting the business as they accelerate their expansion plans.”
As TextureJet continues to scale, it stands as a model for how regional collaboration can deliver cutting-edge innovation with global relevance— reaffirming the Midlands' place at the heart of the UK’s advanced manufacturing future.
TextureJet will be showcasing its award-winning technology at EMO Hannover this September –Hall 11 | Stand H88.
Visit: www.texturejet.com
REVOLUTIONISE YOUR SURFACE PROCESSING
TextureJet delivers innovations in edge shaping , surface preparation and part marking for high precision component manufacture.
We enhance the quality, performance and yield of our customers’ products, whilst reducing the costs and environmental impact of our customers’ operations.
Our cutting-edge electrochemical jet machining technology empowers manufacturers to selectively modify component features and surfaces with precision and control.
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ELECTROPLATING FIRMS FACE RISING ENVIRONMENTAL
SCRUTINY—HOW ONE UK COMPANY IS TURNING COMPLIANCE INTO A COMPETITIVE ADVANTAGE
BEP Surface Technologies proves that sustainability and profitability can go hand in hand.
The electroplating industry stands at a crossroads. Increased regulatory pressure, stricter environmental laws, and the escalating urgency of industrial pollution have compelled many firms to cease operations. In the UK, small and medium-sized electroplating companies have found it challenging to comply with the tightening standards set by the Environment Agency (EA), particularly regarding hazardous waste disposal and water contamination.
Yet, while some firms view regulation as a burden, BEP Surface Technologies has adopted a different approach— transforming compliance into a business enabler. By investing in
cutting-edge waste treatment technologies and digital monitoring, the company has endured the regulatory clampdown and emerged as a leader in sustainable electroplating.
Based in Radcliffe, Greater Manchester, the company works extensively in the manufacturing, nuclear, packaging, aerospace and defence industries. It leverages its expertise in electroplating and surface technologies to provide high-performance, compliance-driven solutions tailored to the stringent requirements of each sector
Navigating strict environmental regulations in a high-risk industry
The electroplating industry presents inherent challenges due to its dependence on chemicals such as chrome, nickel, and copper. For instance, Chrome 6 in its liquid form can be hazardous; however, if not managed correctly, these substances can pose significant environmental and health risks.
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Over the past two decades, increasing regulatory scrutiny from the UK Environment Agency (EA) has led to many smaller electroplating businesses closing as they struggled to comply with stringent environmental controls. This shift has altered the industry's landscape, leaving only the most resilient and compliant firms still standing.
To stay in business and emerge as a leader, BEP Surface Technologies has proactively tackled regulatory challenges and transformed compliance into a strategic advantage. Rather than perceiving regulations as a hindrance, it utilises science, technology, and innovation to develop an operational model that ensures compliance while enhancing efficiency, sustainability, and business growth.
Compliance fuels growth
BEP’s approach is built on proactive environmental management, compliance with the EA, and investment in advanced waste treatment technologies. By integrating rigorous ecological monitoring systems, state-of-the-art effluent treatment processes, and a culture of scientific precision, BEP has positioned itself as a benchmark for environmental compliance in the industry.
BEP has held an environmental permit from the UK Environment Agency since 2005. This permit is vital, as it legally allows BEP to operate while ensuring strict compliance with environmental standards. Adhering to the EA requires careful energy consumption, water usage, and emissions monitoring. Companies lacking such permits or the capacity to maintain compliance have encountered significant operational restrictions and, in many cases, closure.
By consistently reporting all environmental data and maintaining high operational standards, BEP has established itself as a responsible and sustainable electroplating firm.
The company’s ability to maintain a good standing with the EA has protected its operations and offered a competitive advantage, enabling it to secure significant contracts and grow its business.
Andrew McClusky, Managing Director of BEP Surface Technologies, understands the stakes and stated, “Electroplating businesses that neglect to invest in
compliance are unsustainable today. We resolved early on to treat sustainability as a core strategy, rather than merely an obligation.
“For us, it’s about future-proofing our business and fostering trust with our partners and customers."
Driving sustainability through air and water treatment
One of the biggest environmental challenges in electroplating is the disposal of hazardous wastewater. BEP’s Effluent Treatment Plant (ETP) is the backbone of its sustainability strategy.
The company bears an even greater responsibility towards its employees. It must ensure that the air quality in their
workplace is free from fumes emitted by the chemicals used in the factory.
BEP Surface Technologies upholds strict air quality control by employing advanced fume extraction, filtration, and scrubbing systems to capture and treat airborne contaminants from the electroplating process. These systems prevent the release of hazardous emissions, including chrome-laden mist, into the environment.
Compliance is verified through annual emissions monitoring, which confirms that it adheres to UK Environment Agency standards while promoting a safer workplace and cleaner air.
Beyond air quality control, BEP applies the same rigorous environmental approach to wastewater treatment, ensuring that pollutants are effectively removed before discharge.
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The ETP employs a multi-step purification process, including effluent segmentation, where chromium-based and nonchromium waste streams are separated for targeted treatment. It also includes neutralisation and precipitation, breaking down toxic substances and removing heavy metals through controlled chemical reactions, followed by filtration and sedimentation to capture and isolate impurities before final water discharge.
This system ensures compliance with environmental regulations, minimising waste generation, reducing disposal costs, and enhancing operational efficiency.
Ion exchange extends plating solution life
In electroplating, plating solutions degrade over time because of the accumulation of impurities. Disposing of these solutions can be costly and detrimental to the environment. To tackle this problem, BEP has invested in an Ion Exchange Unit, a technology that regenerates plating solutions by selectively removing contaminants.
This process channels the used plating solution through a resin-based filtration system that attracts and removes heavy metal impurities. Subsequently, the resin is washed with sulphuric acid to separate and safely dispose of contaminants. The purified solution is then returned to the plating tanks for ongoing use.
This innovation greatly reduces the need for solution disposal, thereby decreasing hazardous waste output and promoting a more sustainable operation.
Proof of success
BEP’s commitment to environmental compliance and efficiency is exemplified by the recent refurbishment of its pit,
dubbed as the ‘Black Swan Pit Project’, a large-scale initiative to upgrade its production capabilities while maintaining full environmental compliance.
The project involved refurbishing critical electroplating infrastructure, which required disposing of and replacing large volumes of chemical solutions. Thanks to BEP's robust environmental management system, the project was executed without exceeding regulatory limits. The company’s ability to undertake a significant operational overhaul while staying within EA-mandated discharge allowances highlights its advanced waste treatment capabilities and commitment to sustainability.
This project also demonstrated BEP’s agility in responding to increased production demands without compromising environmental integrity— a testament to the effectiveness of its compliance-driven business model.
Compliance as a Competitive Edge
BEP’s success demonstrates that compliance is not a burden but a strategic asset. Companies investing in sustainability and regulatory adherence achieve stability, differentiation, and cost efficiency. Unlike competitors that failed to meet environmental standards and closed down, BEP’s proactive approach has ensured its long-term success.
McClusky added, "While many competitors struggled with tightening environmental regulations, BEP’s proactive approach has turned compliance into a competitive advantage. By embracing sustainability, we have guaranteed long-term stability and established ourselves as the trusted choice for customers seeking a responsible and reliable partner."
Compliance has bolstered BEP’s reputation, fostered trust with regulators, and boosted customer confidence.
Investments in technologies such as the Ion Exchange Unit and ETP have optimised resource utilisation and reduced waste disposal costs.
BEP continues to enhance compliance through automation and digitalisation. Future investments will encompass real-time monitoring using IoT sensors to track wastewater quality and emissions, AI-driven analytics for automated compliance reporting, and intelligent process controls to optimise chemical usage. These innovations will further cement BEP’s position as a sustainable industrial waste management leader.
A blueprint for sustainable electroplating
BEP’s journey illustrates a vital shift in the electroplating industry: success is no longer solely defined by production efficiency—it now encompasses environmental responsibility. By incorporating advanced waste treatment technologies, adhering closely to the standards established by the UK Environment Agency, and committing to ongoing innovation, BEP has transformed regulatory compliance into a catalyst for growth rather than a constraint.
BEP’s model serves as a blueprint for SMEs to succeed in high-risk, heavily regulated industries. The message is unequivocal: companies that embrace sustainability and compliance will survive and thrive in the evolving industrial landscape. In an era where environmental responsibility is paramount, BEP illustrates that compliance is not merely a requirement but a competitive advantage.
For more information visit bep-st.com
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BYK-GARDNER USA
ULTRASOUND SITE COMPLETES EXPANSION AND RELOCATION
BYK-Gardner USA has officially relocated its ultrasound operations from Pittsford to a newly renovated facility at 320 Macedon Center Road in the Town of Perinton. The site celebrated its grand opening with a ribbon-cutting ceremony on Tuesday, June 3, attended by both local and international employees.
The new 25,000-square-foot building represents a significant upgrade, offering an additional 16,000 square feet compared to the previous location on Monroe Avenue in Pittsford. This expansion provides a state-of-the-art environment with ample space for production, research and development, warehousing, and modern office areas.
“BYK’s investment in this new facility underscores our
commitment to creating an inspiring and enjoyable workplace,” said Gabi Kigle-Böckler, VP Marketing. “With this enhanced environment, we are well-equipped to develop innovative solutions to meet today’s and tomorrow’s global challenges.”
The Fairport site specializes in the development and manufacturing of high-precision, highperformance ultrasound testing solutions for quality assurance across a wide range of industrial applications. Its innovative high-frequency ultrasound PELT™ systems set the standard in the automotive industry, offering multi-layer film thickness measurement on any substrate with exceptional precision. These systems are available in both handheld and robotic configurations.
In the semiconductor sector, BYK-Gardner’s low- to midfrequency pulsers and receivers serve as versatile tools for general flaw and defect detection. For more advanced applications, highfrequency pulsers and receivers – paired with state-of-the-art immersion transducers – are used in Scanning Acoustic Microscope (SAM) systems. These solutions deliver high-resolution ultrasonic imaging for detecting defects in wafers, microprocessor chips, bonded interfaces, and more.
Learn more about our multilayer film thickness gauges: https://www.byk-instruments.com/ en/NDT-Ultrasound/c/26492
Learn more about our highperformance pulsers & receivers and transducers: https:// imaginant.com/pelt-ts3-and-ts5
More information is available from BYK-Gardner GmbH, P.O. Box 970, 82534 Geretsried, Germany: By fax: +49-8171-3493-140, the free service no. 0-800-gardner (0-800-4273637) or on the internet at www.byk-instruments.com
Metallic plate heat exchanger
• low space requirement
• high thermal and mechanical stability
• easy to clean
Coated plate heat exchanger
• custom-made dimensions
+44 / 1509 673 656
• for process liquids with strong acids
• anti-adhesive coating made of thermal conductive fluorpolymer
significant reduction in encrustations
Polymer heat exchanger
• different dimensions
• highest chemical resistance
• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance
Latest technology and greater flexibility DÜRR EXPANDS TRAINING CENTER IN BIETIGHEIMBISSINGEN
The machine and plant manufacturer Dürr has expanded its training center by adding a sealing robot cell. Since May, customers have been receiving hands-on training in the latest sealing technology under real conditions at the company's headquarters in Bietigheim-Bissingen.
Well-trained personnel are essential to ensuring high product quality and long-term system availability. That is why Dürr offers targeted training programs tailored to different user groups, delivered under production-oriented conditions in the field of paint and thick-film application.
In spring 2025, the company expanded its training center in Bietigheim-Bissingen with a sealing robot cell equipped with EcoRail HS and two latest-generation robots: the EcoRS N20i and EcoRS L15i. These are complemented by EcoShot Meter and EcoGun2 3D dosing and application technology.
The EcoTemp PT temperature control system is also included, bringing the highly viscous sealing material to the required processing temperature.
Dr. José Gamero, head of the training center at Dürr, summarizes the advantages:
“The expansion allows us to offer ideal training for our customers
using the latest Dürr sealing technology. We offer courses on mechanical and electrical maintenance of the technology, including assemblies and control systems.” Furthermore, robot programming and plant operator training for sealing can be provided at this new training cell.
Courses under real conditions
Thanks to the expansion, participants can now gain practical experience operating the new EcoRS robot generation under real-world conditions. The additional robot cell gives the training center greater flexibility to meet customer requests and accommodate more simultaneous courses.
In 2024, around 1,000 participants received training in various technical disciplines in Bietigheim. In addition, approximately 100 training courses were conducted on-site at customer locations.
www.durr.com
Galvanizing Partner
Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products.
With 14 plants across the UK, Wedge Group
Galvanizing is the UK’s largest hot dip galvanizing organisation offering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams.
E: info@wggltd.co.uk
T: 01902 601944
Surface Technologies
l Controlled Shot Peening
l Laser Peening
l Keronite PEO
l Thermal Spray Coatings
l Dry Film Lubricants
l Organic and Inorganic Coatings
l Parylene Ultra-thin Conformal Coatings
l Superfinishing
l On-site Processing
l Material Testing and Analysis
l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D
PosiTector ® Inspection
Unrivaled probe interchangeability for all of your inspection needs.
Coating Thickness Probes
n Ferrous n Non-Ferrous n Combination n Ultrasonic
Surface Profile Probes
n Depth Micrometer n Replica Tape Reader
Environmental Conditions Probes
n Integral n Cabled Magnetic Probe n Anemometer Probe
n 1/2” NPT n Infrared
Hardness Probes
n Shore n Barcol
Salt Contamination Probe
n Bresle Method
Ultrasonic Wall Thickness Probes
n Corrosion n Multiple Echo Thru-Paint n Precision
n Low Frequency n Xtreme
Customized Inspection Kits...
Build your own kit from a selection of gauge bodies and probes to suit your needs.
Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.
Three colleagues at Wolverhampton Electro Plating (WEP) have successfully completed internal auditor training for IATF 16949, reinforcing WEP’s commitment to the highest quality standards for its automotive customers.
Cameron Jones, Neil Donaldson and Andy Ball recently took part in the two-day training course, which equips them to assess and ensure ongoing compliance with IATF 16949 requirements across the business.
IATF 16949 was developed by The International Automotive Task Force (IATF) - a group of automotive manufacturers and their respective trade associationsand approved by the International Organization for Standardization (ISO). It is the globally recognised standard for quality management systems in the industry.
WEP holds the certification along with all other UK businesses within the Anochrome Group - Anochrome
Technologies, Anochrome Ltd and Inlex – as well as Anocote Czech Republic.
The internal auditor training will allow Cameron, Neil and Andy to objectively apply the requirements and principles of IATF 16949 within the business.
Denis Rainbird, General Manager at WEP, said: “IATF 16949 is an important certification for us as it is specific to the automotive sector, our biggest market. It sets us apart from many of our competitors.
“This training has provided the trio with
the skills and knowledge to conduct regular internal audits that ensure we are operating to the very highest standards across all our processes.
“This enables us to maintain a high level of readiness for IATF audits and reinforces our commitment to quality for our automotive customers.”
In addition to IATF 16949, WEP also holds ISO 9001:2015 and ISO 14001:2015 certifications.
For more information, visit www.anochrome.com
From left, Andy Ball, Neil Donaldson and Cameron Jones
WAM Silotop
Airmaster
Donaldson
Camfil Goldcone Air Filtration
AKZONOBEL AEROSPACE COATINGS SUPPORTS FULL REFINISH OF HISTORIC KC-135
AERIAL REFUELING AIRCRAFT
A Boeing KC-135 Stratotanker, one of the world’s longest-serving aerial refueling aircraft, has received a full coatings upgrade and new heritage tail design using AkzoNobel Aerospace Coatings' high-performance systems. The new design was unveiled at the beginning of July at the 128th Air Refueling Wing, based at Milwaukee Airport.
The coatings refurbishment, including the fuselage, wings, and tail assembly, bring new life to this important aircraft, known for enabling long-range operations by transferring fuel mid-air to other aircraft. The addition of a heritage-inspired tail design connects the 128th Air Refueling Wing with the city of Milwaukee, and the hometown pride felt by the unit’s members.
Each feature of the design was carefully chosen to represent the unit’s mission, identity, and ties to the city. The SAC stripe, with star constellations and the wing’s shield running across the fuselage, honors the unit’s legacy under Strategic Air Command.
The tail features a flying beer stein, a symbol dating back to 1963, which reflects the wing’s nickname, ‘Brew City Tankers’. The bold ‘Milwaukee’ tail flash highlights local pride, while the barley detail pays tribute to the city’s rich brewing heritage.
To ensure long-term performance and durability, the aircraft was coated using AkzoNobel’s military-qualified aerospace products, including an epoxy primer for superior corrosion protection and Aerodur 5000 Camouflage topcoat – a two-component polyurethane military
aircraft camouflage finish with exceptional chemical and weather resistance.
The paint scheme on the tail incorporates Aerodur 5000 Flat colors in blue and yellow donated by AkzoNobel’s distributor AIS. The yellow is a bespoke color developed by the AkzoNobel team to represent the unit’s shield, the Milwaukee flag, and the Milwaukee Brewers.
First for Sustainability
With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.
“The major elements of this design help to connect the 128th Air Refueling Wing, the city of Milwaukee, and the hometown pride felt by unit members,” said Master Sgt. Elizabeth Cywinski, 128ARW Structural Maintenance Specialist and Command Jet Repaint Lead Coordinator.
“A display as prominent as the stein on the tail helps to amplify pride and dedication – not only for the maintainers and aircrew, but for all personnel across the base that make the mission possible,” said Cywinski, “It has become a symbol; it motivates, binds, and connects the members, rallying and driving us toward mission accomplishment and the delivery of exceptional airpower.”
The heritage design and its application were completed by the unit’s Airmen, making the aircraft not just a symbol of tradition but also a reflection of the skill and commitment of those who serve at the 128th Aerial Refueling Wing.
“The KC-135 Aerial Stratotanker has a rich history in global aerial refueling, supporting global flight operations for nearly seven decades” said Ted Wiesner, Air Defense Segment Manager at AkzoNobel Aerospace Coatings. “We are pleased to support the unit with this latest update, which reflects its legacy and the continued importance. Our high-performance coating will help protect an aircraft that carries not just fuel, but decades of history, craftsmanship, and community identity for years to come.”
Visit: www.akzonobel.com
Industrial Spray Equipment
Built with 65 years of design and engineering excellence.
Designed for precision, engineered for performance, Elcometer spray equipment is built to work harder, last longer and perform better.
Functional Coatings
Fullwhenreliability it counts
SurTec as a complete coating system provider for fasteners
As specialists in functional coatings, we combine expertise in the coating and finishing segment of metals (especially fasteners such as screws, etc.) and plastics.
With SurTec, our customers receive a go-to expert or essential fastener functions.
We are part of SurTec, supplier of chemical specialities for surface treatment.
SurTec is a group of companies within Freudenberg, a familiyowned, renowned, German-based, and globally operating business.
Henniker Plasma, a leading manufacturer of plasma treatment systems, proudly announces the launch of its Stratus Plasma Manufacturing Cell range — a fully integrated, turnkey solution that combines advanced atmospheric plasma surface treatment with robotic automation.
The Stratus systems are designed to deliver high-speed, high-precision surface activation and cleaning for a broad range of materials and applications. From automotive and aerospace to medical device manufacturing, electronics, and battery technology, Stratus unlocks new efficiencies in production environments that demand repeatable and reliable results.
“The Stratus range reflects our commitment to developing practical,
plug-and-play plasma solutions that integrate seamlessly into real-world manufacturing workflows,” said Terry, Managing Director at Henniker Plasma. “With Stratus, surface treatment becomes not just more effective, but also more accessible, sustainable, and scalable.”
Precision, Repeatability, and Simplicity
Available in multiple configurations with programmable work areas from 200x200mm to 800x1200mm and up to
150mm of z-axis motion, each Stratus system operates over a full 3-axis range. The built-in teach pendant makes setup intuitive even for first-time users, while onboard memory can store hundreds of treatment programs for flexible, multi-part production lines.
Benefits at a Glance:
Improved Adhesion: Plasma increases surface energy, enhancing adhesion of adhesives, inks, and coatings.
Clean, Activated Surfaces: Removes contaminants and residues for consistent downstream bonding.
Multi-Material Compatibility: Works on polymers, metals, ceramics, and glass.
Built for Production Environments
Every Stratus cell comes CEcertified and operates on standard mains power and compressed air, eliminating the need for additional process gases or infrastructure. The system’s proprietary highstability plasma generator delivers consistent treatment quality, even under continuous operation.
Key Features:
Plug-and-play operation in minutes
User-friendly programming via teach pendant
Flexible integration into existing workflows
Compressed air plasma — costeffective and chemical-free
Built-in safety systems including light curtain and self-diagnostics
Eco-conscious process — no hazardous chemicals, minimal emissions
From surface pre-treatment for coatings and adhesives to precision cleaning of complex parts, the Stratus range provides the performance and reliability demanded by modern manufacturing — all in a compact, easy-to-integrate package.
For more information about Henniker Plasma visit: plasmatreatment.co.uk
PHOS-PREP
Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.
Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.
With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!
TESTIMONIALS
“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”
P.Allen, West Midlands.
“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”
E.Smith, Hampshire.
, queries whole
“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”
R.Glasbey, West Yorkshire.
SURFACE CLEANING: KEY TO COATING SUCCESS
Surface Cleaning Systems play a critical role in the success of coating operations. Correct surface preparation significantly affects the adherence and protective properties of the coating. These systems effectively perform the degreasing, etching and phosphating processes required to prepare the parts for painting processes.
Minimum Chemical and Water Consumption: Environmentally friendly operations and reducing operating costs.
Maximum Energy Saving and High Efficiency: Energy efficiency with advanced technology heating and insulation systems.
Modern Security Applications: Safe working environment in compliance with CE standards.
Tailored Solutions: Customizable design and functionality to suit each customer’s specific needs.
Our surface cleaning systems offer high-performance and reliable solutions, where every detail is carefully designed by the technical team. Each project is developed specifically taking into account the customer’s production conditions and needs, thus ensuring optimal results.
NEXT-GENERATION, PFAS-FREE VAPOUR DEGREASING SOLVENT FOR CRITICAL CLEANING IN THE AEROSPACE INDUSTRY
In the demanding world of aircraft and aerospace component manufacturing, highly effective precision cleaning is vital from production to final finishing. Components must be thoroughly degreased with no residue left behind. Vapour degreasing remains the gold standard method for efficiency, safety, and performance, delivering superior cleaning power, using less energy, and requiring minimal floor space. The latest generation of vapour degreasing solvent cleaners offer high performance, environmentally friendly solutions, designed especially for the aerospace and aircraft industry, where critical cleaning is essential for the removal of heavy greases, oils, waxes, silicones, and non-polar flux residues.
EnviroTech Europe supply premium quality precision cleaning solvents, manufactured in the UK to the highest quality standards under strict quality control procedures. Advanced cleaning solutions that are safe, sustainable, and cost-effectivetrusted by industry leaders across the aerospace sectors.
The Future of High-Performance, PFAS-free Cleaning
ProSolv®5408e is an advanced, next-generation cleaning solvent designed to meet the highest environmental and performance standards.
Completely PFAS-free (free from Per- and polyfluoroalkyl substances), it features zero Ozone Depletion Potential (ODP) and ultra-low Global Warming Potential, making it a truly future-proof solution.
ProSolv®5408e enables the powerful removal of organic residues and oils, while remaining compatible with a wide range of plastics and metals. Exceptionally low surface tension and high solvency power enable it to penetrate deep into tight spaces, complex geometries, blind holes, and even micron-sized openings - ensuring thorough and reliable component cleaning.
Versatile and efficient for modern cleaning Systems
ProSolv®5408e is compatible with most solvent cleaning systems including one-tank or multi-tank immersion and vapour degreasing equipment, using ultrasonics or flush cleaning. It delivers outstanding performance in removing a broad spectrum of organic soils. Designed for energy efficiency and fast cycle times, it ensures low solvent losses, easy handling, and reduced environmental impact - helping you cut operating costs without compromising on cleaning quality. A few examples of its many applications are discussed below:
Bonding of honeycomb sections for composites
Removal of all contamination from aluminium honeycomb prior to epoxy resin bonding of the formed aluminium skin to produce lightweight high tensile structures for applications such as leading edges on aircraft wings and wind turbine blades. ProSolv®5408e is fully tested to aircraft industry standards.
Cleaning for crack and fault testing of welds and castings
Another common use in the aircraft industry is in the cleaning of castings and metal fabrications before the use of NDT (non-destructive testing) crack detection fluids. Removal of all surface contamination is vital to expose faults. Vapour degreasing and vapour liquid cleaning with ultrasonics is a favoured method due to the excellent solubility of oils, greases and other soils, using one tank with very fast processing, and resulting in the parts emerging completely clean and dry. This is particularly relevant as part of the maintenance procedure for refurbishment of aircraft landing gears where surfaces can be heavily contaminated by hard to remove hydraulic oils, rubber and cement dust and grease.
Critical cleaning of oxygen and gas systems
EnviroTech Europe has a series of guides to using ProSolv®5408e for component
cleaning to Oxygen standards and recommended cleaning methods involved, available on request.
Replacement for 3M™ Novec™ 72DE and 73DE Engineered Fluid
ProSolv®5408e is also a PFAS-Free direct replacement for 3M™ Novec™ 72DE and 73DE engineered fluids, used prominently in the aerospace, aviation and electronics industries, which are due to be phased out by the end of 2025.
TESTING
Flash Point ASTM D3828, Flammable limits ASTM E918, Stock Loss ARP1755B, IGA Intergranular attack, Stress corrosion of titanium alloys ASTM F945-1.
FURTHER INFORMATION
Please visit our website https://www. envirotech-europe.com/prosolv5408e for information about other uses and applications for ProSolv®5408e.
Gas Process Burners
Lanemark gas burner systems offer users reliable, high effi ciency, process heating solutions.
FD Series Packaged Oven/Dryer Burners
•Speci cally designed for process air heating applications in convection ovens and dryers
•High turndown/short ame lengths providing accurate process temperature control
•High ef ciency gas + air modulation, gas only modulation and simple high/low control options
•Heat Input Range: 9 kW – 1550 kW
TX Series Gas Fired Process Tank Heating Systems
•High ef ciency (80%+) heating of all types of spray and dip process tanks
•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space
•Accurate performance modelling using Lanemark TxCalc design software
•Heat Input Range: 15 kW (1½") – 1150 kW (8")
Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners
•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.
•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls
•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements
•DbCalc system design software
FD-C high turndown oven/ dryer air heating burners.
burners.
Automatic instead of manual de-flashing of plastic switch housings
INVESTING IN A PLASTIC DE-FLASHING SHOT BLAST MACHINE CUTS THE PERSONNEL REQUIREMENTS BY NEARLY 50%
Achieving a competitive edge in the market by cost-efficient production of innovative products. A global leader in the production of electromechanical components for safe and efficient switching operations and the protection of direct current applications followed this guideline by automating the de-flashing of plastic housings at its German location. The company chose a Rösler wire mesh belt blast machine, model RSAB 370-T1+1, compliant with ATEX regulations. This investment helped to practically cut the personnel costs in half!
The Schaltbau GmbH is a globally leading supplier of direct current (DC) solutions. This multi-division company, located in Munich, specialises in electrification products and solutions for many industries. For decades railway customers have been utilising the comprehensive portfolio of contactors, plug connections, switches and safety components. The trademark Eddicy stands for ultra-modern solutions for safe and reliable switching operations and the protection of direct current applications in the sectors energy and e-vehicles. These innovative products are produced at several locations in Germany, Europe,
the United States and Asia including a plant in Aldersbach, located in Bavaria, Germany.
Reducing manufacturing costs through automation
Armin Voggenreiter, director of operations at the Aldersbach location of the Schaltbau GmbH, comments: “To remain competitive at our Aldersbach plant we work hard to identify cost reduction possibilities for practically every single manufacturing step.” As part of a lean manufacturing project the production of housing components was extensively
The installation of the flexible wire mesh belt blast machine RSAB 370 T1+1 (center) with ATEX compliant dust collector (left) helped reduce the personnel costs for de-flashing of housing components by nearly 50%.
analysed. These are molded in a pressing operation utilising melamine/polyester materials. Due to some material overflow in the press unwanted flashes are created, which must be removed to ensure the safe assembly and functionality of the components. To date the flash removal was done manually requiring a lot of time and personnel. For example, one person was stationed at each press. Therefore, automating the de-flashing operation offered a substantial cost-saving opportunity.
The project managers at Schaltbau presented this task to two equipment
The blow-off system at the machine exit ensures that the housing components are leaving the blast machine without any adhering dust particles and residual blast media.
manufacturers, whose machines are already utilised in other manufacturing areas of the company. Armin Voggenreiter explains: “Rösler was one of the two suppliers we talked to. We know this company well, because it has been a reliable partner of ours in the field of mass finishing.”
A major requirement for the selection of the right blast machine was that the de-flashing process had to be extremely gentle. For example, the components must not tumble over each other during the entire process, and they must be completely free of any residual blast media when coming out of the machine. “For this challenging task Rösler presented the by far most convincing equipment concept”, remembers the director of operations. Rösler offered the highly flexible wire mesh belt blast machine, model RSAB 370-T1+1, as the most suitable solution for the continuous, gentle de-flashing of the housing components. The de-flashing trials at Rösler were conducted in a comparable machine. “The excellent results of the processing trials convinced us that the Rösler equipment concept was by far the best for our purposes”, concludes Voggenreiter.
Effective de-flashing with less personnel
After they have been pressed, the duroplast components, with dimensions of up to 350 x 215 x 45 mm and weighing up to 575 Gramm, are manually placed on the 370 mm wide, wear-resistant wire mesh belt. The transport speed through the blast machine, precisely adapted to the respective work pieces and the severity of the flashes, is stored in a processing program, which can be selected by the operator at the control
The optional conveyor belt transport system returns the finished work pieces to the loading station where the operator removes them manually.
panel. The blast chamber is equipped with two W32 turbines, which were specially developed for the treatment of plastic components. One turbine is placed above and the other below the wire mesh belt. The mesh is wide enough that the blast media – in the form of polyamide pellets – reaches the work pieces on all sides so that they can be de-flashed in one single pass through machine. Any dust created during the process is continuously removed. Moreover, the standard blow-off system and the additional compressed air blow-off device ensure that any residual blast media is removed from the de-flashed components.
At the machine outlet a chute transfers the finished housing components to a separate conveyor belt system in “L” shape design for returning the components to the loading section, where they are removed by hand. “The shot blast machine allowed us to reduce our personnel costs by around 40 %”, reports Armin Voggenreiter. To minimise the operating noise, the entire shot blast
The innovative products from Schaltbau GmbH, such as contactors, are – among others –used in the sectors railway, energy and e-vehicles. The de-flashing operation facilitates assembly and ensures the functionality of the electrical systems.
machine is placed in a noise absorbing cabin. To offset the resulting shortening of the loading area, Rösler increased the length of the wire mesh belt.
Safe processing and operation in compliance with ATEX regulations
The standard, highly effective blast media cleaning system with vibratory screen and air-wash separator, augmented by the automatic media replenishment system, ensures that the blast media mix in circulation always contains the optimal pellet size distribution. The RSAB 370-T1+1 at Schaltbau also contains an anti-static system with automatic compound dosing. This practically eliminates the risk of dust and blast media adhering to the de-flashed components. The anti-static system and the installation of an ATEX compliant dust co of the safety measures required by ATEX.
Contact: Rösler UK
Colin Spellacy – Head of Sales Telephone: 0151 482 0444 Website: www.rosler.com
NO PRICE INCREASES FOR 2025
END-OF-SEASON MAINTENANCE MADE EASY –KEEP EQUIPMENT RUNNING WITH SURFACEPREP UK
As summer winds down and project deadlines loom, the window for blasting narrows. But a busy season only pays off if your equipment keeps pace. Every hour lost to a worn hose, blocked valve, or poor-quality abrasive eats into your margins—and with time running out, there’s no room for breakdowns.
That’s why SurfacePrep UK is urging contractors and operators to act now— before the pressure peaks.
Stock Up on the Essentials
SurfacePrep UK holds the country’s largest stock of blasting spares, parts, and abrasives—ready for immediate dispatch. Our engineers recommend checking and replenishing these critical components:
Hoses – Check for bulging, abrasion, or brittleness.
Valves & Seals – Leaks in grit valves or moisture traps cause costly pressure drops.
Safety-Critical Parts
Deadman Handles & Lines – Essential for operator safety and compliance.
Couplings & Gaskets – Secure fittings prevent air leaks and pressure loss.
Abrasives
& Media
Angular (e.g. chilled iron, steel grit) – for aggressive cleaning. Spherical (e.g. glass bead) – for polishing and peening.
Specialist (e.g. walnut shell, aluminium oxide) – for delicate or specific substrates.
All media are available in expendable or recyclable formats, with expert advice on profile depth, dust levels, and throughput cost. We also collect and recycle abrasive waste at a fraction of landfill costs—freeing up budget for premium abrasives that reduce wear and prevent breakdowns.
Planning Pays: Why Leading Contractors Get Ahead
The most successful operators don’t wait for breakdowns—they stay ahead by working ready. That means scheduling regular readiness checks with engineers, keeping spares kits matched to their blast pots and applications, and selecting abrasives tailored to the substrate, coating, and environment. They also ensure consumables are stocked to last through the peak season, avoiding last-minute delays and costly downtime.
With over 60 years of abrasive blasting expertise, SurfacePrep UK goes beyond equipment supply. We help customers choose the right abrasive, optimise flow rates, and identify potential failure risks before they become job-stoppers.
Our support extends through the TOTALCare lifecycle programme, which includes preventative servicing for blast pots and cabinets, rapid on-site breakdown response with priority callouts for service plan customers, and operator training in abrasive selection, maintenance, and safety compliance. The programme also covers breathing air testing and LEV inspections to meet COSHH and EN12021 standards, along with flexible hire options for portable blast pots, compressors, PPE, and dust extraction equipment— ensuring your operations stay productive, safe, and compliant.
“Having an effective maintenance programme in place will ensure your equipment is more reliable, increasing productivity, efficiency and ultimately reducing the overall cost per component. Reducing breakdowns will mean less dangerous contact with the equipment will be required, additional hazards may occur when machinery becomes unreliable and develops faults. Planned maintenance allows these faults to be diagnosed early to manage any risks; however, maintenance needs to be correctly planned and carried out by fully trained engineers.”
Andy Peart Service Director, SurfacePrep UK
Your One-Stop Shop for Blasting Solutions
By bringing together trusted British brands such as Hogg Blasting, Complete Finishing Systems, and Hodge Clemco,
SurfacePrep UK delivers everything you need in one place. Our nationwide team of engineers and technical advisors are ready to help you plan, stock, and stay prepared.
Act Now – Avoid the Cost of Inaction
This isn’t just a checklist—it’s your defence against downtime, delays, and lost profit. Whether you’re running five blast pots or fifty, now is the time to act.
Call 0114 254 0600 to speak with a technical advisor
Email hc.sales@surfaceprep.com to arrange a site visit and secure your essential spares
Complete your season with confidence. Get SurfacePrep. We deliver results beyond the surface.
THE SEAMLESS TRANSITION FROM 3M NOVEC 72DE TO OPTEON™ SF80
Client Overview
Founded in 1962, our client is a leading manufacturer of precision-engineered components, including springs, valve rotators, actuators, and exhaust valves. Originally specialising in spring production, the company expanded its portfolio over the decades, earning prestigious recognition, including the Queen’s Award for Enterprise and Innovation in 2007.
The Cleaning Challenge
The company relied on 3M Novec 72DE engineering fluid for degreasing its high-performance high-carbon steel and silicon chrome springs which range in wire diameter from 0.25mm to 1.5mm. With a production volume exceeding 30,000 components per day, the cleaning process was a critical step in preparing parts for heat treatment.
However, when 3M announced the discontinuation of Novec 72DE, the company faced an urgent need for a direct drop-in replacement that would maintain cleaning efficiency without requiring significant equipment modifications. Fraser Technologies was recommended to the client via their existing 3M distributor to find a suitable 3M alternative to work with their existing ultrasonic cleaning equipment.
Finding the Right Alternative
Fraser Technologies began by assessing the company’s cleaning requirements, which was a relatively straightforward process as
their existing solvent was well known, and the team had a clear understanding of what would work best as a replacement. Chemours Opteon™ SF80, our standard alternative to 3M Novec 72DE, was identified as the most compatible and effective option. Why SF80? Because it offered a true drop-in replacement with improved cleaning performance, with a significantly better environmental profile, and lower overall costs.
To validate the choice, Fraser Technologies carried out trials to ensure Opteon™ SF80 would perform seamlessly with the customer’s existing ultrasonic cleaning system. The process was simple, the customer sent a batch of springs to our testing facility, where we cleaned them using Opteon™ SF80 and returned them to the client for further internal testing. Their internal test involved heat treatment, a method that quickly reveals any residue left behind. The results? Clean parts and complete confidence in the switch!
Smooth & Cost-Effective Transition
The transition to Opteon™ SF80 was straightforward and efficient. With Fraser Technologies’ technical expertise and hands-on support, the process was as simple as draining the existing tanks, changing the filter and O-ring, and refilling the system. This minimal disruption and ease of implementation helped ensure a smooth, cost-effective switch to the new solvent.
“Roy Goshawk from FT was on hand to guide us through the process, organising seamless trials and ensuring minimal disruption to our operations,” said the Spring Department Manager
“The switch was surprisingly easy. We were able to continue using our existing cleaning equipment without major modifications, making the transition both cost-effective and efficient.”
The Results: Improved Performance & Sustainability
The adoption of Opteon™ SF80 delivered outstanding cleaning results while also providing several additional benefits:
Cost Savings: The client reduced overall cleaning costs to the new solvent’s efficiency and lower consumption rates.
Environmental Benefits: Opteon™ SF80 has a lower environmental impact SF80 (<2) has a significant reduction in the GWP (Global Warming Potential) value compared to HFE72 (47) compared to its predecessor, supporting the company’s sustainability objectives.
Operational Continuity: The new solution maintained consistent cleaning quality with the existing equipment without requiring process changes or downtime.
“Not only did we achieve excellent cleaning results, but the overall cost was reduced, and we now have a more environmentally friendly solution,” said the client.
Beyond the Transition: Superior Cleaning, Cost Savings & Environmental Gains
While the immediate goal was to find a drop-in replacement, the company has since realised several long-term benefits:
Outstanding Cleaning Performance – The new solution delivers consistently high cleaning standards, enhancing cleaning quality and reliability.
Lower Overall Costs : Overall costs for cleaning have been reduced.
Improved Environmental Compliance : By switching to Opteon™ SF80, the company benefits from a more sustainable, environmentally responsible cleaning process.
“The transition helped future-proof our cleaning process, ensuring we remain compliant while maintaining high-quality standards.”
The Role of Fraser Technologies
Fraser Technologies expertise in both cleaning chemistry and equipment was a key factor in the successful transition. The company praised Fraser Technologies knowledgeable approach and proactive support, highlighting the seamless coordination of testing, validation, and implementation.
“FT’s understanding of degreasing chemistry and ultrasonic cleaning systems made this process incredibly easy. Their guidance ensured we found the right solution without trial-and-error disruptions.”
Looking Ahead
With the success of Opteon™ SF80, the company is confident in working with Fraser Technologies for future cleaning and degreasing challenges.
It’s not just the Elcometer 456 Coating Thickness Gauge that’s fast... Generate professional inspection reports in seconds using the FREE ElcoMaster® Data Management Software.
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NEW INTERPON 600 AND 610 LOW-E FOR POWDER COATERS IN CHINA AND INDIA SEEKING THE BEST PERFORMANCE WITH OPTIMUM PROCESS EFFICIENCY
Businesses in China and India seeking a powder coating that can deliver a more efficient application process, reduce energy consumption and increase productivity can now benefit from the new Interpon 600 and 610 Low-E from AkzoNobel.
Interpon 600 and 610 Low-E is a range of ‘low bake’ pure polyester-based powder coatings, available with or without TGIC, and specially engineered for curing at lower temperatures. Switching to Low-E reduces the curing temperature required by 50°C (from 200°C to 150°C), and in doing so cuts energy consumption by as much as 20%. Alternatively, it can improve productivity, curing up to 25% faster compared to a ‘standard’ powder coating.
The range’s efficiency and productivity benefits are all achieved without compromising the performance and quality of the coating, which can be achieved with a full spectrum of finishes, from smooth to textures. The Interpon 600 and 610 Low-E finished products are also available with antigassing properties that allow the easy release of gases from porous substrates, to avoid unsightly pinholes and blooming on the coated surface, further enhancing the quality of the end-product.
The industrial manufacturing sectors are critical to both China and India’s growing economies. However, it has also been reported that these sectors account for nearly two thirds (over 60%*) of China’s CO� emissions and a quarter (25%**) of India’s. Helping these industries to reduce emissions is therefore critical to achieving global net zero targets.
“Given the scale and projected growth of these countries’ manufacturing sectors— and their contribution to national carbon
emissions—the performance gains manufacturers can achieve by improving productivity and reducing energy use with Interpon 600 and 610 Low-E represent a clear win-win offering,” says Jorrit van Rijn, Marketing Director, AkzoNobel Powder Coatings.
“Helping our customers stay ahead in an increasingly competitive market is exactly why we believe the launch of this innovative range could be a true gamechanger for powder coaters in India and China. It delivers the advantage of operational efficiency and environmental responsibility—supporting those committed to a more sustainable future.”
Available for both interior and exterior applications, Interpon 600 and 610 Low-E is suitable for a board range of products, from heating, ventilation and air conditioning (HVAC) systems and electrical cabinets to gates, fences, shelving, racking, furniture and agricultural and construction equipment.
Visit: www.interpon.com
Machined castings. Turned parts. Complex pressings and extrusions. Customers expect parts to be pristine. PRECISION AQUEOUS CLEANING demands MecWash.
PHOENIXTM BRINGS TRUE MEASUREMENT ACCURACY TO THRU-PROCESS TEMPERATURE PROFILING
When it comes to coating quality, you need the ability to monitor product temperature, through the cure oven, to ensure you get the cure schedule recommended by your coating supplier. Although the basic principle of thru-process temperature monitoring has remained unchanged over the years the PhoenixTM technology offering has been designed to make the process both accurate and efficient.
Cold Junction
Compensation – The truth, the whole truth!
In any measurement system accuracy is key to the value of the data collected. This certainly applies to temperature profiling. Many instrumentation suppliers are happy to quote respectable data logger accuracy specifications in sales literature, but care must be taken to ensure that this applies to the use of
the data logger in the real-world oven process and not just at a safe controlled ambient laboratory temperature. Read the small print in the manual to discover the whole truth!
For any data logger technology employing thermocouples it is important to consider how the measurement is made by the Seebeck effect. The Millivolt (Mv) reading generated between the two dissimilar metals from which the thermocouple is constructed is related to the temperature.
It is important to consider though, that as part of the temperature measurement principle, the Mv at the thermocouple sensor tip (hot junction) is referenced against the Mv at the data logger connection (cold junction), relating to the data logger temperature.
For a data logger used in thru-process temperature monitoring a thermal barrier is employed to protect the data logger in the oven and keep the data logger below its maximum operating temperature. The data logger though will, during use, increase in temperature from the starting ambient temperature. A temperature change of >10 °C is very possible. Even when a data logger is used externally to the oven the data logger will naturally warm up over time from the elevated or varying paint shop temperatures. To ensure measurement accuracy it is essential that this data logger temperature change is corrected for using a technique called ‘cold junction compensation’. Without such compensation there is a high risk of measurement drift error during conventional use, as the data logger temperature changes, but may be v ery difficult to identify in the final temperature profile.
Calibration confidence
All PhoenixTM data loggers have been designed with operational accuracy in mind. An accurate cold junction compensation method is applied by monitoring and correcting for any internal temperature change of the data logger. This maintains the calibration accuracy over the full operational temperature range of the data logger. The PhoenixTM data logger accuracy is maintained at ±0.3 °C over the entire operating temperature range of the data logger, up to 80 °C.
Comprehensive Range
• Data Logger and Thermal Barrier choice (6 to 20 Thermocouples)
• Extensive Thermocouple range
• ATEX approved options
• Real Time RF Telemetry options
• Full UK service and calibration support
Software Packages to Suit
• Thermal View or enhanced Thermal View Finishing software
- Match Analysis Tools to suit.
• CQI-12 Temperature Uniformity Survey solution options
Innovative Video Capture Thru the operating oven
• Detect paint runs, chips and defects
• Spot transport problems
• Identify oven damage
• Locate dust and inclusion risk areas
Temperature Profiling Systems
Oven Profile and TUS software
Optic Video Profiling System
The PhoenixTM data loggers are supplied with a fully certified and traceable calibration certificate. This calibration data is stored in the data logger so that for each measurement channel a correction factor can be applied to further eliminate any offsets. Creation of the correction factor file is a simple one button operation in the Thermal View Finishing Software.
Thermocouple accuracy across the range
The final contribution to measurement accuracy is the thermocouple. PhoenixTM provide a comprehensive range of different thermocouple designs to suit the product substrate being measured. The designs allow you to securely attach the hot junction to the exact point you want to measure.
The thermocouple is Type K – ANSI MC96.1 ‘Special Limits of Error’ giving an accuracy of ± 1.1 °C or ±0.4% of the temperature reading (which ever is largest).
Combining the data logger and thermocouple accuracy you can rely on a measurement accuracy of ±1.4 °C up to 250 °C.
Looking for true accuracy and confidence in the thru-process temperature profiling data you rely on, then PhoenixTM your coating cure oven.
For more information Contact: Dr Steve Offley Product Marketing Manager Phoenix Temperature Measurement Telephone: Tel: +44 1353 223100 Email: Steve.Offley@phoenixtm.com Visit: www.phoenixtm.com
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
Sharmic Engineering Ltd
Tel: +44 (0)1299 822135 / 878123/4/5
Email: info@sharmic.co.uk www.sharmic.co.uk
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
Contact: Robert Horwich or Geoff Ball Spraybooths,
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
PUT QUALITY ON REPEAT
Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!
