Surface World November 2023 by hillmedia

... we have everything covered NOVEMBER 2023 read online @ www.surfaceworld.com

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NOVEMBER 2023 VOLUME 30 NUMBER 11

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER

COMPANY SPOTLIGHT HMG Powder Coatings Reigns Supreme @Surfaceworld Best in Show. Join us as we celebrate 100 years.

Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com

QUALICOAT UK & IRELAND

CIRCULATION & SUBSCRIPTION DEPARTMENT

BCF: BRITISH COATINGS FEDERATION

Sheena Burrus

e: sheenaburrus@hillmedia.com

EXHIBITION ORGANISER Sheena Burrus

e: sheenaburrus@hillmedia.com

IMF: INSTITUTE OF MATERIALS FINISHING 4

QUALICOAT at Zak.

British Coatings Federation ‘cautiously optimistic’ about new Government outline for Chemical Regulations in the UK.

IMF: INSTITUTE OF MATERIALS FINISHING The Institute of Materials Finishing- Training Courses.

INDUSTRY NEWS Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom. The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2023 ISSN 1757-367X

Safetykleen agrees to acquire majority control of Metalwash. HMG support Francis House Children’s Hospice Festival of Christmas Trees. Turbex make an impact at Surface World 2023. National Galvanizers Invest in the Future of the Industry. Galvanizers Help Local Business Level Up.

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WATER & EFFLUENT TREATMENT Water Treatment Plant for Aerospace Manufacturer. Automated Water & Effluent Ltd trading since 1982. Harnessing Borehole Water in Surface Finishing: Purite’s Engineered Solutions. Pure water for a perfect powder coat X. IONPURE™ from SIEBEC UK.

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PUMPS & FILTRATION Hendor-pe UK Ltd - Celebrating over 20 Years supplying products to the UK surface treatment industry. Dust Collector Filters, Cartridges and Bags.

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PAINT & POWDER Starting into a PTFE-free future – with a new texturing agent for powder coatings. The EcoBell cost-effectively paints plastic parts with minimal material consumption. Electron new generation master pumped guns: E-COAT+3 MASTER P Series.

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING Straaltechniek UK Ltd provide bespoke solutions & equipment modernisation programmes to the Surface Preparation Industry. MecWash system revolutionises productivity at IMI Truflo Marine. Spinner hanger blast machine eliminates capacity bottleneck in the paint preparation. Elma Pro-Line saves 2.5 hours per polisher, per day for The Watch Atelier. The Three Critical Cleaning Questions to Ask. The importance of corrosion protection for electrical systems.

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TESTING & MEASUREMENT New XRF Measurement System Satisfies Need for Multi-Use Flexibility & Precision. Detect Hairline Cracks In Bearings For Medical Devices.

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PRODUCTS & PROCESSES

Specify QUALICOAT for all your architectural aluminium powder coating requirements qualicoatuki.org

Soldering Symphony: Frasers Unveils The Perfect Pairing Of Paste And Wire For Seamless Precision. New Anti-Soil , Anti-Reflection hydrophilic coating – optimising solar panel performance by 7%.

MATERIAL & EQUIPMENT SUPPLIERS

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COMPANY SPOTLIGHT

HMG Powder Coatings Reigns Supreme @Surfaceworld Best in Show

In a display of innovation and excellence, HMG Powder Coatings made its mark at the recent Surface World Exhibition 2023. The event, which brought together industry leaders, experts, and enthusiasts from across the UK, proved to be the perfect stage for HMG Powder Coatings to showcase its prowess and redefine the standards of excellence in the coatings industry. The Surface World Exhibition, renowned for being the epicentre of cutting-edge technologies and breakthrough products in the surface treatment and coatings sector, was a golden opportunity for HMG Powder Coatings to shine. And shine it did. The company’s booth stood as a testament to unwavering commitment to quality, sustainability, and innovation. At the heart of their impressive showcase was HMG Powder Coatings’

commitment to sustainability. In a world where environmental responsibility is of paramount importance, HMG’s eco-friendly coatings stole the spotlight. These coatings not only demonstrated exceptional performance but also showcased the company’s dedication to minimising its environmental footprint. The visitors were treated to a stunning array of finishes and solutions, highlighting HMG’s versatility and adaptability across various industries. From automotive coatings with impeccable durability to architectural finishes that fused aesthetics with longevity, HMG Powder Coatings left a lasting impression. One of the most remarkable aspects of HMG’s presence at the exhibition was its commitment to customisation. The company showcased its ability to cater to the unique needs of every customer, working closely with clients to develop bespoke solutions that met and exceeded their requirements. The Surface World Exhibition also provided an insight into HMG’s unwavering dedication to research

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and development. Their team of experts constantly strives to push the boundaries of what is possible in the coatings industry, and this dedication was palpable in their newest innovations, which pushed the limits of performance and aesthetics. But it wasn’t just the products that left a lasting impression. The HMG team’s dedication to customer service and their passion for what they do were clear in every conversation. Visitors to their stand left with more than just a knowledge of coatings; they left with the promise of a reliable partner. Stephen Duffy, Operations Director commented “HMG Powder Coatings have confirmed our commitment to sustainability, innovation, customisation, and unwavering customer service which has redefined industry standards. HMG’s presence at the exhibition is a testament to their vision, expertise, and dedication to excellence and we look forward to the future. It is clear all at HMG Powder Coatings will continue to lead the way in the world of surface coatings, setting new benchmarks for the industry.” Visit: www.hmgpowdercoatings.com

IMF: INSTITUTE OF MATERIALS FINISHING

Join us as we celebrate

100 years The IMF are 100 years old in 2025 In 2025 the Institute of Materials Finishing is celebrating our 100 birthday. Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s. In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering. Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025. Tickets will be £35 per person or a table of 10 for £300. There will be a 3 course dinner followed by entertainment. Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.

Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for

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announcements in future editions of IMFormation! Please try to join us as we mark our Centenary! Email: helen@materialsfinishing.org

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QUALICOAT UK & IRELAND

QUALICOAT at Zak By Angus Mackie - QUALICOAT Chair This is the first time that QUALICOAT has sponsored this keynote event for the Facade Industry. Zak is held annually in London and draws in decision makers from across the facade supply chain. It was an excellent platform for members of the Association to engage with the supply chain and to understand how they view the QUALICOAT Specification Whilst we learnt that most specifiers had an good understanding that the QUALICOAT Specification was aimed at providing quality architectural powder coating, there remains questions about what and where QUALICOAT comes from. Here are some of the delegates questions answered:

which is updated in real time following research and development undertaken in working groups with an aim to further improve sustainability of architectural finishes. The Specification remains free to download from the Association website.

“Where has the Specification originated from?”

Nothing. The Specification is voluntary and it is aimed at primarily offering best practice to ensure both best quality and consistency of quality. A licensed coater commits to the specification and only after passing rigorous inspections for post plant and processes will they be granted the coveted QUALICOAT licence.

Back in 1986 several European associations with members who coat architectural profiles formed the QUALICOAT organisation. Their goal was to raise and standardise the quality of architectural coatings throughout Europe by laying down a common Specification. Today the Association is globally recognised with almost 400 licensed coaters across the globe. Not tied to any national association, members develop the Specification

“What does it cost to specify?”

“How does QUALICOAT differ from BS12206, GSM or AAMA standards?” QUALICOAT is by far the most widely accepted Specification for powder coating across the globe, ensuring that a specification made in the UK can be

delivered in any country. The Association also ensures that the upstream suppliers are also quality checked, both powders and pretreatment systems used by coaters must be approved by QUALICOAT. All major suppliers of powders and pretreatment systems are members of QUALICOAT. Unlike other ‘standards’, QUALICOAT licence holders are independently third party accredited through a procedure of unannounced inspections. Any licence holder failing these inspection can lose their licence to offer the QUALICOAT label of conformity. How much longer do Class 2 powders last compared to Class 1?” It is true to say that Class 2 powders offer a more weather resistant finish, especially when it comes to UV resilience, however it is the combination of quality pretreatment and powder coating that can realise these benefits. Life expectancy is also influenced by the project’s location and the maintenance regime that is adopted. QUALICOAT members can advise on the best systems to adopt for any given geographical location. “Do QUALICOAT offer a warranty on coatings?” QUALICOAT do not offer a warranty on the Specification as it is purely a quality

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label. Licensed members are free to offer warranties and many do to meet the requirements of contractors and clients. Correctly specified and maintained, a QUALICOAT coated

project should offer many decades of good service life. The majority of aluminium systems companies and quality powder coaters in the UK offer powder coating to the

QUALICOAT Specification and membership continues to grow. The Association is also determined to raise awareness to be seen in the industry and is planning to be more visible at future UK & Ireland construction events.

The current QUALICOAT Specification is freely available for download via the UK & Ireland Association website, qualicoatuki. org and offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.

BCF: BRITISH COATINGS FEDERATION

British Coatings Federation ‘cautiously optimistic’ about new Government outline for Chemical Regulations in the UK A newly published ‘policy direction’ by Defra for UK REACH has been received with cautious optimism by the British Coatings Federation. The new proposals seem to respond to some of the concerns previously expressed by the British Coatings Federation on behalf of the coatings sector and others in the chemicals industry supply chain. These concerns included, in particular, that full data dossiers for all 20,000 chemical substances currently in the EU REACH database did not need to be recreated in a stand-alone UK REACH database. Instead, today’s statement calls for only ‘the essential minimum’ hazard data to be required for ‘transitional registration’ substances, except in cases where UK regulators’ concern, or global evidence suggests, detailed reviews or more data is needed. This more targeted approach on ‘hazard’ data for transitional registration substances will be accompanied by a greater focus on collecting ‘use and exposure’ at work data, building knowledge of how chemicals are used across the UK and therefore the risks that might need to be managed. While the latter will still require substantial input from industry, overall, the new proposal seems to offer the potential for a much more workable and proportionate system, without lessening existing protections to the environment or human health and safety. There will follow a period of consultation on key elements of the scheme, including, crucially, the amount of data required in individual registrations. Tom Bowtell, CEO of BCF, said: “While the devil will be in the detail, the British Coatings Federation gives an initial cautious welcome to Defra’s new proposals for UK REACH. We are

grateful for the work of officials and Ministers in getting us to this point, but we now need to see the detail in the formal consultation and impact assessment documents, which we hope will be published soon. “From what we can see so far, though, the new approach seems more proportionate and workable than the original and will mean the UK still remains at the forefront of environmental and human safety when it comes to chemicals regulation. It takes account of the work carried out elsewhere in the world by other regulatory regimes and allows UK regulators to focus their time and resources on those substances and uses where there may be most legitimate concerns. Indeed, this approach could mean regulators are able to better police concerns than under the current system. Taken together, these steps seem a sensible way to deal with the issue after Brexit. “We look forward to continuing to engage with Defra through the forthcoming formal consultation process to turn this broad direction of travel into a detailed, workable and proportionate regulation. As a trade association that represents downstream users of chemicals in a vital part of the UK economy, the BCF is well placed to assist in this process. We want to help ensure the new system is robust yet practical for businesses to comply with easily and

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effectively, to help secure the future of UK manufactured formulated products. “It has taken more than two years to get to this point. However, the seemingly positive steps contained in today’s announcement move us closer to providing industry with the level of certainty it requires about the future of UK chemicals regulations. That certainty is essential to ensure future investment in our sector, and we hope further progress is made quickly from this point on.” REACH stands for the Registration, Evaluation, Authorisation, and Restriction of Chemicals and has been the main piece of legislation governing the use of chemicals across Europe since 2007. When the UK left the EU in 2021, it copied over the EU REACH regulations and had originally planned to duplicate the system, including a full database of chemicals, in the UK, under what were termed Transitional Registration plans. Subsequently, Defra recognised in an impact assessment that the cost to industry of this proposal was disproportionate and began to consult on a more workable Alternative Transitional Registration model (ATRm). Original registration deadlines were delayed to allow this work to take place. Email: info@bcf.co.uk Visit: www.coatings.org.uk

IMF: INSTITUTE OF MATERIALS FINISHING

The Institute of Materials Finishing We are a leading provider of technical training and skills development in surface finishing for employers and individuals.

Our next start date for all distance learning courses is 19th January 2024. Study for our FOUNDATION CERTIFICATE IN BASIC SURFACE FINISHING, choosing either Electroplating, Organic Coatings or Aerospace as your pathway, plus 3 units of your choice.

For comprehensive details of all modules/units offered please refer to our website www.materials-finishing.org Or for further details and costs contact Karen Yates - karen@materialsfinishing.org Telephone: 0121 622 7387

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Cut maintenance time by up to 70% Safetykleen agrees to acquire majority control of Metalwash INDUSTRY NEWS

Safetykleen has signed an agreement with Metalwash on 8th November 2023 to acquire control of the majority of the voting rights in Metalwash at both board and shareholder levels. The planned completion date for this transaction is 21st December 2023. The agreement also gives Safetykleen an option to acquire the remainder of Metalwash’s shares at a later stage. Safetykleen and Metalwash will continue to operate separately

under their existing management teams and brands until completion. We believe that Safetykleen and Metalwash both provide best-in-class solutions to their customers, and that there are significant synergies to unlock as we harness the skill-sets and dedication of both sets of employees to serve more customers better and to further us in our ambition to make our planet Safer and Kleener. Safetykleen provides parts cleaning, waste management and environmental advisory services to customers in 13 countries including

NOVEMBER 2023

multiple European markets, the UK, Turkey and Brazil. In the UK, Safetykleen is a provider of parts cleaning machines, parts cleaning services and waste management services. Safetykleen is wholly-owned by funds advised and managed by Apax Partners LLP. Metalwash specialises in the sale, rental and service of parts washers and automated cleaning solutions in the UK.

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INDUSTRY NEWS

HMG support Francis House Children’s Hospice Festival of Christmas Trees Manchester based family business; HMG Paints is supporting Francis House Children’s Hospice as they bring the magic of Christmas to a pop-up shop in Quayside MediaCityUK by filling it with 40 unique Christmas trees. The Festival of Christmas trees is on display until December 10th and aims to encourage members of the public to place bids on the unique trees, each packed with vouchers, signed football shirts, hampers, vouchers and handmade gifts. Bids can be placed on each tree for five weeks in the run-up to Christmas, either in-store or online at: www.festivaloftrees.co.uk. The independent paint manufacturer who’s paints and coatings are seen across the country have joined a number of other businesses to help raise funds to support the remarkable work Francis House undertakes. Members of the public can bid on HMG’s tree along with trees from other participants including The Cadbury Shop, Manchester City, Manchester United, JP Goldman, Cardinal Global Logistics, Beaverbrooks the Jewellers, Morrisons, Uplift Knitters, LIFT-Financial, Amaranth, DLA Piper, and more. The annual project involves businesses, community groups and individuals

coming together in the decoration of a one-off Christmas tree which will be auctioned off to raise funds for the Greater Manchester hospice. Based in Didsbury, Francis House provides respite care, home care, end-of-life care and a range of other services to the families of children and young people with life-limiting and life-threatening conditions. The event this year is sponsored by Towers Business Park and Quayside MediaCityUK. Julie Williams, fundraising officer at Francis House said, “Anyone visiting the display is in for a real treat. With the help of our tree sponsors, there is something to tempt everyone to place a bid and be in with the chance of taking a truly unique tree home for Christmas.” “We provide the tree and lights, and the rest is left up to the imagination of our fantastic sponsors. Cardinal Global Logistics have created a bright and beautiful Barbie tree and the Thomason family have put together two trees bursting with football, gaming and food and drink goodies. Eccles Cakes WI have showcased their creative skills with a ‘Twelve days of Christmas’ themed tree, featuring beautiful handmade Christmas decorations.” A range of Christmas decorations, gifts and cards are also on sale in the shop

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along with the opportunity to win a raffle prize and take part in a lucky dip. “As one of the charities chosen by our own staff, we’re proud to support the Festival of Trees, and we had great fun putting ours together,” commented Gracienne Ikin, HMG Paints Brand Development and Communications Manager. “We really hope people take the time to visit the website and the pop-up store so the trees can raise a lot of money to support the work done by Francis House.” With some trees fetching hundreds of pounds each it is hoped the event this year will exceed the £25,000 in profit raised in 2022. The shop can be found on the first floor of Quayside MediaCityUK, formerly the Lowry Outlet. The pop-up shop will remain open until December 10, one week after bidding ends. Shop opening hours are Tuesday to Saturday 10am until 5pm and Sunday 11am until 5pm. To view a gallery of the trees and to discover more, please visit: www.festivaloftrees.co.uk. For more information, please visit www.hmgpaint.com or visit www. shop.hmgpaint.com to discover decorative paint and inspiration. Connect with HMG Paints on Facebook, Instagram, Twitter and LinkedIn

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INDUSTRY NEWS

Turbex make an impact at Surface World 2023 UK leaders in large-scale automated surface treatment lines, Turbex, would like to thank all who visited their stand at Surface World 2023. Their sales team were on hand to promote the systems and solutions provided by their partners, Galvatek: World leaders in surface treatment lines within Aerospace.

Whilst this year’s Surface World show seemed smaller and more focused than last year’s, the reduced scale did have its advantages for the Turbex team, however. Everybody who visited the exhibition came to speak to our salespeople. There were great quality enquiries for Galvatek’s fully automated surface treatment systems, which is no surprise given their industry-leading results and quality. As a result of the interest, Galvatek will be returning to the UK from Finland for several follow-up meetings with the Turbex team.

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Aside from interest in our anodising lines and cleaning systems, the Turbex team were visited by a number of existing or current customers to either progress ongoing projects, or just to say hello in person. Overall, the event was one of quality over quantity, and the sales team at Turbex were very impressed with both the range and calibre of visitors to the Turbex stand. Telephone: +44 (0) 1420 544 909 Email: sales@turbex.co.uk Visit: www.turbex.co.uk

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INDUSTRY NEWS

National Galvanizers Invest in the Future of the Industry A director at a top galvanizing firm has been supported to become more sustainability-aware by studying for a Master’s degree. David Nobes, Technical Services Director at Wedge Group Galvanizing Ltd, is part way through a two-year course in sustainable and ethical business management, with full backing from the firm as part of its ongoing commitment to investing in their people and the planet. He said: “Sustainability is deemed to be the focus of the next industrial revolution and should be a firm priority for all business owners as they seek to make more conscious, considered and careful decisions. While the process of galvanizing itself is already incredibly innovative and sustainable, it’s paramount that we’re equally as advanced and novel in everything we do here at Wedge. “We are proud to do the right things for the right reasons, seeking to achieve above and beyond the obligatory compliance and regulations; as part of this, we’ve established a Sustainability Commitment, which the entire company lives and breathes. Part of the commitment involves a comprehensive carbon reduction journey which has seen significant advancements made across all 14 of our plants. “I’m very thankful to the company for supporting me during my latest educational feat – studying at Derby university to complete a Master’s degree in Sustainable and Ethical Business Management.”

This course looks at how aspects of a business can be realigned in response to environmental, social, and economic global demands, while challenging individuals to critically review business behaviours, development and processes. David added: “It’s a privilege to have access to this information and the learning opportunity. I regularly share this knowledge with my colleagues, who’re all driven by the same passion and motivation to be kinder to our planet and ensure the longevity of Wedge Group Galvanizing.” Andrew Harrison, Sales and Marketing Director at Wedge Group Galvanizing, concluded: “Despite David being only one year in, the course has provided valuable insights which are totally shifting the mindset of the whole company. Thank you to David for his passion and dedication in undertaking this degree and sharing the wealth of his new knowledge with the entire team. “We understand that a sustainable

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business boasts a triple bottom line and we aim to achieve this by focusing on our people, our planet, as well as our profits. We appreciate that our customers are looking for processes which meet stringent governmental legislation, that our team is looking for us to make a very real difference to the world they live in, and that future candidates are looking for a company that is committed to protecting the world for generations to come. “This is only the beginning, but we’re incredibly proud to be making these advancements, and – together - to be leading the way in galvanizing the future of our industry.” Wedge Group Galvanizing Ltd is the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers truly national galvanizing service. For further information, please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.

Galvanizers Help Local Business Level Up In an attempt to reach the next level, Lancashire-based fabricators looked to local galvanizers to future-proof a recent project. Lyndhurst Precision were tasked to create two large cat ladders, as well as a large stairwell with a landing platform to allow access to two wastewater treatment tanks. Measuring up to seven metres tall, Manchester Galvanizing Ltd were called upon thanks to their large hot-dip tanks which could safely and appropriately administer the finish of choice. Andy Wilding, Technical Manager at Lyndhurst Precision said: “Following the completion of these steel components, we knew we had to apply an appropriate finish that could withstand the elements due to their outdoor location, and ensure that the ladders were safe for many years to come. As an option more cost effective and durable than paint, we sought the support of highly recommended local Manchester Galvanizing.” At the plant, the items were hotdipped in a bath of molten zinc at temperatures around 450C, which creates a metallurgic bonding, meaning the steel has the greatest resistance to damage and is protected from rust and corrosion for at least 70 years.

“Due to our inexperience of galvanizing, we didn’t anticipate that the parts went in the tanks at an angle, and ideally, we didn’t want them to reach the bottom,” Andy added. “And we hadn’t considered or fully understood the drainage and venting requirements. But the team at Manchester Galvanizing were fantastic – they thoroughly explained the process, called and quoted to do the drilling for us, and provided us with a poster and toolbox talk explaining what we need to consider in the future. Resources which have been invaluable to share with our design and fitting teams for upcoming projects. “We were working to a very tight schedule, which was heightened more so by the slight delay due to the drilling. Yet, the team at Manchester Galvanizing worked tirelessly to meet our deadline, which was a huge relief for me. Throughout, they were so helpful, informative, and accommodating, and I very much look forward to working with them again.”

Mark Waters, Commercial Manager at Manchester Galvanizing added: “It was an absolute pleasure to work with Andy and the team at Lyndhurst Precision. It was a truly great project to be a part of, and we’re always eager to share knowledge and advice about galvanizing – even now after hundreds of years, many are still surprised at the ease of the process and the abundance of benefits!” Manchester Galvanizing is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service. For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.

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WATER & EFFLUENT TREATMENT

Water Treatment Plant for Aerospace Manufacturer Discharge to foul sewer reduced by 96.14%, saving over 43,000m3 water per year with £86,000 per year saving. Plastratum’s water treatment equipment is easy to operate, simple to maintain and is providing water at a specification that exceeds our requirements for minimal cost in chemicals, operator time and raw materials.”

The Challenge A major aerospace manufacturer required 5m3/hr, 24 hours per day, 7 days per week, 840m3 per week deionised water to a standard of <20µScm-1 for operations on a new Blue Etch Anodise Non-Destructive Testing (NDT) line, which was also being designed, manufactured, installed and commissioned by Plastratum engineers.

Technical Specification

Assessment criteria

Deionised water:

Robust

5m3/hr, 24 hours per day, 7 days per week A standard of <20µScm-1

Efficient Environmentally friendly Demonstrate best value

recirculation, the decision was made to investigate the feasibility of rinse water recirculation using ion exchange. As the process line was still in the design phase, the drag out and rinsing efficiency was estimated using chemical information supplied and a detailed study of the chemistry conducted to ensure compatibility with the ion exchange resins.

Design Resolution The equipment was to be housed in a purpose-built section of the factory, requiring a minimal footprint.

About us

balancing tank, multimedia filtration,

Plastratum,a Birmingham based company established in 2018, integrates experienced and qualified problem-solvers in the design, manufacture, installation and commissioning of all types of electroplating plant, anodising equipment, e-coat, metal finishing plant and NDT systems, with effluent treatment, water recirculation systems, fume extraction and scrubbing, factory roof water harvesting, chemical dosing, heating and cooling systems that meet the precise and individual needs of the customer. We have in depth experience and technical knowledge to assist our clients in making the correct decisions. The outcome is bespoke equipment across our specialisations, within budget, on time every time that impressed the client expectations. We pride ourselves on our professionalism and ability to meet our clients’ exacting deadlines, working in collaboration throughout the life of a project.

Design Discussions Following process discussions, including total loss systems, evaporative water reclamation and ion exchange

We submitted a design for recirculation, including:

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carbon filtration, duty/standby cation/anion exchange and deionised water return tank was submitted.

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Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. With 14 plants across the UK, Wedge Group Galvanizing is the UK’s largest hot dip galvanizing organisation oﬀering a national service, collection and delivery and 24hr turnaround on request. The group can process anything from small components to 29m structural beams. E: info@wggltd.co.uk T: 01902 601944

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Download, view, and analyze data using PosiSoft Desktop Software or export to .CSV

Prices starting at: Oven Temperature Logger..........£1895 Temperature Probes............£100

Wide variety of spring clamp and magnetic temperature probes available

Customizable PDF Reports

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

WATER & EFFLUENT TREATMENT

The calculated requirement was for three regenerations per week at a volume of 10.8m3 per regeneration. This projected a reduction in the discharge to foul sewer from 840m3 per week to just 32.4m3 per week, or 96.14% realisable saving. This reduction delivers both financial and environmental benefits: huge saving in water costs reduced risk of accidental discharge of untreated waste to foul sewer reduced electricity usage by requiring smaller pumps, mixers and treatment monitoring in a vastly smaller effluent treatment plant.

Manufacture, Installation and Commissioning The ion exchange equipment was manufactured at our Birmingham site on steel base frames to reduce installation time at the customers premises. The filtration vessels, ion exchange vessels, pipework and valves were designed using 3D CAD and assembled by our expert engineers. The tanks required for the system were manufactured to BS EN 12573 and BS EN 13121. All manufacturing was completed under our ISO 9001:2015 quality standard. Comprehensive commissioning included pipework pressure testing, instrument calibration and setup, chemical delivery observation, ion exchange regeneration, filter backwashes and setting to work. A full chemical commissioning report was completed, and a Training Manual written and presented to the client’s operators. The plant now operates at an average of 8µScm-1, well within the 20µScm-1 limit required by the process.

NOVEMBER 2023

Operations The water recirculation plant is now fully operational and, due to Plastratum’s technically designed fixture holding and progressing the components through the anodising plant, the carry-over of chemicals is less than calculated and the actual regeneration frequency is only once per week at 10.8m3. This provides an increased efficiency in deionised water production to 98.71%. Assuming a water cost of £2 per m3 (£1 per m3 in, £1 per m3 out) this equates to a saving in water costs alone of over £86,000 per year! “To put this in context, 43,000m3 is the equivalent to over 17 Olympic sized swimming pools!” The operator commented that the water treatment equipment “is easy to operate, simple to maintain and is providing recirculated water at a specification that exceeds our requirements for minimal cost in chemicals, operator time and raw materials. Well done and thank you Plastratum

Conclusion The equipment supplied provides the client with a safety critical, reliable, easy-to-operate plant, producing water within the specification required and in an environmentally friendly manner, reducing water, chemical and electrical usage at a low cost per m3. Please call us if you have any investment that may well benefit from our extensive expertise. Mike Taylor-Managing Director. Telephone 0121 314-1191 Email mike@plastratum.com Visit: www.plastrtum.com

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS New and used vibratory finishing machines and systems from 2 litres to 4000 litres Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb Liquid / powdered / paste compounds Abrasive finishing wheels Vibratory separators / sieving machines and re-meshing service Repairs and relines Effluent water treatment systems Subcontracted finishing and industrial sieving services Redundant machines purchased Consultancy

SHARMIC FOR FAST, FRIENDLY SERVICE Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Tel: +44 (0)1299 822135 / 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

WATER & EFFLUENT TREATMENT

Automated Water & Effluent Ltd trading since 1982 Automated Water & Effluent Ltd started trading in 1982 and has garnered a wealth of experience across a number of sectors. During this time their key belief has remained unchanged - that accurate measurement and precision control is the key to process control, water and effluent treatment. That’s why everything in the Automated Water & Effluent Ltd equipment range from the electrochemical sensors for measuring pH, Redox, Conductivity, to Dissolved Oxygen and Turbidity are of the highest quality for precision measurement. Every element from the connecting cables to the amplification within their provided instrumentation is designed to offer linear amplification for accurate representation of your measured value. Automated Water & Effluent Ltd even ensure that every item they sell is

specifically shielded from electromagnetic interference so that it is as accurate in the laboratory as it is operating in the confines of heavy industry. Their control equipment is designed to be robust and offer precision control. When it comes to dosing pumps and solenoid valves they ensure that when required these are able to work with concentrated industrial chemicals. During almost 40 years of trading, Automated Water & Effluent Ltd have built up, through experience, a client base covering Water Treatment, Effluent Treatment and Process Control in sectors varying from municipal swimming pools, surface treatment and metal finishing, laboratory analysis, hydroponics and growers, ceramics, dairy, brewing, pharmaceutical, power generation and pulp and packaging.

Reduce Delays Automated Water & Effluent Ltd understand that everyones process is critical - that’s why they try to ensure that every item in their catalogue is available with ex-stock deliveries. Their engineered solutions, designed and customised to your requirements, are always specified with a delivery date agreeable to both parties. They will update you on the progress of your order and ensure that you can visit the factory to test or inspect any equipment prior to shipping.

Ensuring operability Their Service Team has 4 experienced members who are fully qualified for on site work. The team offer commissioning services to ensure that all supplied and installed equipment is calibrated and operating as expected, to ensure that your process gets off without a hitch.

NOVEMBER 2023

The Service Team also offers ongoing service contracts which ensure that equipment is calibrated and continues to operate as expected. They are also able to offer certificates of calibration, traceable to UK National Standards to ensure that equipment complies with external audits from a number of different manufacturing and water authorities. Their service contracts can also include provisions for emergency call-outs for process critical equipment. The Service Team also offer same day, on the phone, technical support by simply calling the office phone number - 01785 254 597.

The Right Equipment For The Right Process Automated Water & Effluent Ltd’s engineering Sales Team are all experienced in the installation and operation of instrumentation and control equipment. This means that they are experienced in working out the right equipment for your requirements. They are quite aware that sometimes the right pH electrode for a hydroponics application is very different to the right pH probe for a titanium pickling application. The Sales Team are also available to offer a level of customer support for equipment, in the absence of the Service Team, when required.

On Site Manufacturing and Fabrication Finally their Production and Fabrication Team are based on-site. This means that if you need customised solutions from control panels, to enclosures or even custom length dip pH probe assemblies then the Sales Team can liaise with production, at the beginning and during the manufacturing process, to ensure that all your requirements are considered prior to inspection or despatch. For more information telephone 01785 254 597 or email the sales team at sales@awe-ltd.co.uk Visit: https://www.awe-ltd.co.uk/

Automated Water & Effluent Ltd Get in touch for a quote today! Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.

CALL T O D AY O N

0 17 8 5 2 5 4 5 9 7

We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements. A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery. • Custom Designed & Built Control Panels • pH & Redox Controllers & Electrodes • Conductivity Controllers • Liquid Level Controllers • Open Chanel & Magnetic Flow Meters • Data Loggers • Dosing Pumps & Tanks Call today for a quote or to inquire. AWE House, Antom Court, Tollgate Industrial Estate, Stafford, ST16 3AF

awe-ltd.co.uk

01785 254 597

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WATER & EFFLUENT TREATMENT

Harnessing Borehole Water in Surface Finishing: Purite’s Engineered Solutions In the competitive arena of surface finishing, the pursuit of operational excellence and sustainability is relentless. Central to this quest is the innovative use of water resources, where Purite emerges as a frontrunner. By focusing on the treatment of borehole water, Purite not only advocates for a sustainable approach but also for a profound transformation in resource utilisation.

The Untapped Potential of Borehole Water

surface finishing without proper treatment.

Borehole water offers a sustainable alternative to utility-provided water, especially significant for industries like surface finishing that require large water volumes. However, tapping into this resource is not without challenges. The quality of borehole water can vary, impacted by geological factors and environmental conditions. It often contains contaminants such as heavy metals, microorganisms, and dissolved minerals, making it unsuitable for

The Purite Treatment Process: A Step-by-Step Overview

1. Filtration: The initial step involves multi-stage filtration, including variations of particulate, iron (Fe) & manganese (Mn) and activated carbon filters. This phase is crucial for removing suspended particles, turbidity, organics and other fouling potential elements ensuring the

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protection and efficiency of downstream processes. 2. Ultraviolet (UV) Disinfection: Post-filtration, UV disinfection plays a pivotal role. It effectively eliminates microorganisms, ensuring the water is biologically safe. This step is crucial, as microbial contamination can significantly impair the efficacy of down steam equipment. 3. Reverse Osmosis (RO): Following UV disinfection, reverse osmosis is employed. RO is a powerful technology that uses a semipermeable membrane to remove up to 99% of dissolved salts, organic compounds, and bacteria. This process is vital for ensuring the consistent water quality required for high-quality surface finishes. 4. Second UV Disinfection - 254nm and/or 185nm: A second UV disinfection stage follows RO.

Purite: Pure Water for a Flawless Finish. Reverse Osmosis, Deionisation, EDI, UV.

Visit us on stand A20 at Surface World Live

Industry Leading Equipment Standard and Bespoke Solutions Experienced Design Team Project Management Comprehensive Service Contracts Choose Purite Consistent Quality, Robust Results.

Specify QUALICOAT for all your architectural aluminium powder coating requirements qualicoatuki.org

01844 217141 Bandet Way Thame UK www.purite.com

WATER & EFFLUENT TREATMENT

This additional step is necessary for eliminating any microorganisms that might have passed through the RO system. UV photons at 185nm wavelength will also degrade organic compounds, ensuring the water’s sterility before it undergoes further treatment. 5. Deionisation (DI): After RO, deionisation removes residual ions from the water. This step is essential for achieving the ultra-pure water necessary in surface finishing processes. By eliminating ions, DI prevents mineral deposits and ensures that the water doesn’t conduct electrical charges that could interfere with sensitive finishing processes. 6. Polishing Carbon: As a final optional treatment process the activated carbon will adsorb the oxidised organic load (TOC) to offer the highest water quality for any production process.

Economic and Environmental Benefits The shift to borehole water treatment is not just environmentally sustainable;

it also offers substantial economic benefits. By using borehole water, industries can reduce their reliance on utility water, which is often more expensive. Considering an industry with an annual water usage of 10,000m³, the potential savings are substantial. Assuming utility water costs around £2.50 per cubic meter, the annual cost would be approximately £25,000. In contrast, the operational costs for treating borehole water, even with the initial setup and maintenance, can lead to significant savings, potentially cutting water costs by half.

Purite’s Edge: A Commitment to Sustainable Innovation Purite’s approach goes beyond economic savings. It reflects a commitment to sustainable practices, aligning with global efforts towards environmental conservation. By adopting borehole water treatment, industries not only reduce costs but also contribute to a more sustainable and self-reliant

operational model. This method of water treatment showcases Purite’s dedication to technological innovation and environmental responsibility.

Conclusion: Pioneering a New Era in Surface Finishing In conclusion, Purite’s borehole water treatment solutions represent a transformative step in the surface finishing industry. Combining advanced technologies such as Filtration, UV disinfection, RO, and DI, Purite not only ensures the highest water quality but also champions a sustainable and cost-effective approach. This pioneering method positions industries at the forefront of operational efficiency and ecological responsibility, ushering in a new era of excellence in surface finishing. For more information please contact paul.gueran@veolia.com - mobile number: (0)7977 645644 www.purite.com

Powder Checker

Non-contact Uncured Powder Thickness Gauge Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness 

Dedicated stand-alone unit is ready to measure right out of the box

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Fast measurement speed—ideal for moving lines and swinging parts

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Scan Mode continuously takes measurements—ideal for analyzing large areas

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Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits

Complete solutions for measuring powder coating before and after cure are available 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

“The Professionals”

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Sub contract specialists in Paint & Powder coat removal to the finishing industry JIG CLEANING PAINT BOOTH GRID CLEANING COMPONENT RECLAMATION

Save up to 20% on your “monthly stripping costs ” Send your enquiry today!! email info@prostrip.co.uk web www.prostrip.co.uk phone 0115 911 2240

Pro-Strip Ltd. Trent Lane, Daleside Road, Nottingham NG2 4DS

WATER & EFFLUENT TREATMENT

Pure water for a perfect powder coat Powder coating is going green. In some cases this is the result of legislation which requires existing process cleaning solutions to be replaced with more environmentally friendly ones. Increasingly, however, it’s coating quality that is the driver. Some coating specifications now demand salt spray testing for more than 1000 hours, and that means that surface preparation is absolutely critical. One of the proven ways of achieving high quality surface preparation is the use of pure water. Mains water contains a wide range of dissolved salts. These are harmless in drinking water but can promote corrosion and poor adhesion of powders to metal surfaces. Using pure water increases the life expectancies of cleaning tanks and sprays and is a proven way of making both the cleaning and protective barrier chemical more effective. This means longer periods between tank drain downs and cleans, extending process operating time and less maintenance. It also means less wastewater generation and lower operating costs. A more environmentally and sustainable process. All this and improved product quality too. There are two main processes to produce pure water: ion exchange demineralisation and reverse osmosis (RO). Ion exchange uses a chemically active synthetic resin to remove dissolved ions from water, in exchange for hydrogen in the case of cations and, hydroxyl in the case of anions. The resulting hydrogen and hydroxyl ions form water molecules. On the other hand, RO passes the water through a semi-permeable membrane which effectively filters out the dissolved ions. Selecting the best process depends on the quality of the mains water supply and the water purity required. Ion exchange demineralisation is a batch process. The ions removed from solution accumulate on the resins and then have to be removed by regeneration. This uses hydrochloric acid for the cation resin and caustic soda for the anion. The regeneration process isn’t 100% efficient, so some of the chemical – typically about 20% is wasted, and the regenerated resins

also have to be rinsed prior to returning to service. This generates a waste stream with volume equivalent to about 5 - 15% of the plant throughput depending on the raw water quality. RO is a continuous process that uses no chemicals but depends on a high operating pressure generated by an electrically driven pump. This makes it appear more environmentally friendly than ion exchange. The ions removed from the raw water are concentrated into a waste stream that is typically 25% of the throughput suggesting that it is less sustainable. If the raw water is hard, RO can be fouled by scaling and this is normally prevented by softening upstream of the membranes, but this requires salt and produces more wastewater. A simple two-stage ion exchange demineralisation system can produce purified water of >1µS/cm conductivity which is equivalent to about 0.5mg/l total dissolved solids (TDS) whilst RO permeate is typically about 5µS/cm (about 2mg/l TDS). RO has a higher capital cost than ion exchange but operating costs for both processes depend on the system flow rate and the TDS of the raw water. The chemical consumption in ion exchange is directly proportional to the

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raw water TDS whilst the power consumption of RO remains fairly constant, so RO becomes more economic for higher TDS raw waters. The actual cut-off point will depend on the raw water composition, the costs of chemicals and the anticipated lifetime of the plant. Using pure water in all stages of surface preparation will not only improve the adhesion of the coating but will also extend chemical life and reduce waste. Not only sustainable but also cost effective. Telephone Visit adeptpwt.co.uk for more information on water purification for surface finishing. ADEPT Pure Water, 36 Huxley Close, Park Farm South, Wellingborough, Northants NN8 6AB Telephone: +44 (0) 1933 677181 Email: enquiries@adeptpwt.co.uk Visit: www.adeptpwt.co.uk

We are Pure Water Equipment Specialists and provide an extensive range of water treatment systems and services to commercial and industrial clients throughout the UK. Providing a Full Turnkey Service means we can Design, Manufacture, Install and Commission a system based on speciﬁc produc�on needs or requirements.

These Systems include: Deionisers I‐on‐x Exchange Cylinders Reverse Osmosis UV (Ultra Violet) Filtra�on So�eners Pumps and Tanks

ADEPT Pure Water Ltd can also provide service for: Break Down & Repair on ALL makes of Water Purifica�on Equipment Re-Condi�oning of all types of Water Purifica�on Equipment Tailored Service Agreements – Standard or Responsive op�ons available Site Survey and System Efficiency Reports for prospec�ve clients or Repair and Service op�ons for pre-exis�ng systems.

Spares and Consumables: ADEPT oﬀer a choice of consumables including UV Lamps, Chemicals, Micron & Carbon Filters. We also oﬀer Spare Parts, Tanks, Refurbished Water Equipment and more. Look out for the launch of our New ONLINE STORE COMING SOON ADEPT Pure Water Limited

36 Huxley Close, Park Farm South, Wellingborough, Northants, NN8 6AB

We solve our customers filtration, chemical transfer and treatment needs.

SIEBEC UK Ltd, Stafford +44 (0) 1785 227700 sales@siebec.co.uk www.siebec.co.uk

PUMPS & FI LT ER S

F ILT E R M E D IA

SP E C IA L SYST E MS

WATER & EFFLUENT TREATMENT

IONPURE™ from SIEBEC UK continuously eliminates metals polluting the chromium (III) baths in order to guarantee optimal concentration and constant parts quality. 4kg of polluting metal collected in one cycle! A revolution for the chrome (III) bath treatment Traditionally, to avoid massive pollution of the treatment baths, baths are often completely drained and refilled with brand new chromium (III) solution. Such maintenance represents a significant cost. It leads to a complete stop of the production, a major quantity of effluent to treat and a nonnegligible cost of a brand new solution. IONPURE™ treats the chromium (III) bath continuously, keeping metal ion pollution to a minimum. Thus, there is no interruption in production and the volume of effluent is minimal compared to the traditional method. Once the ion exchange resin is saturated (50 g of metal for 1 litre of resin), IONPURE™ switches to regeneration mode to clean the resin of impurities in order to reuse it in the next cycle.

Durable and profitable investment

Note: As IONPURE™ does not have an integrated analysis system, regular monitoring and analysis of the chrome plating bath is necessary to trigger the resin regeneration mode.

When the bath analysis reveals an abnormal level of polluting metals, it means that the resin is saturated and that it is time to regenerate it. The operator then activates the “automatic regeneration” mode. The IONPURE will then successively evacuate the metals and regenerate the resin.

Quality parts. Guaranteed

Machine stop mode

Reduced environmental footprint thanks to minimal effluent disposal.

Automatic regeneration mode

This mode allows the IONPURE™ circuit to be completely emptied and cleaned, in order to avoid any risk of crystallization inside its various elements.

Zero bath contamination due to the build-up of metal impurities.

Product Features 10 µm pre-filtration, Ion exchange resin (40 or 80 l), Storage of regenerating solution, 100% polypropylene pneumatic valve, Special resin strainer, Compact design, Touch screen interface.

Continuous high quality, every time.

Increased productivity

Get in touch with SIEBEC UK today to learn more about products, support and service. Telephone: 01785 227700 Email: sales@siebec.co.uk Visit: www.siebec.co.uk

No production line interruption. Reduced maintenance frequency.

Removal of a significant part of the cost linked to maintenance.

New SIEBEC brochure: Dedicated Equipment Surface Treatment – please contact SIEBEC for a copy.

NOVEMBER 2023

PYROLYSIS &

BURN OFF OVENS UK’S LEADING MANUFACTURER Our Pyrolysis ovens provide you with a quick and highly effective process for the removal of plastic, paints and resins Longworth’s pyrolysis & burn off ovens are second to none in design and build quality, built to last and have the latest in technological features. Our ovens provide a quick and highly effective process for the removal of plastics, paints and resins from jigs, filters, shelving, food trays, motors, automotive parts and a multitude of other components.

Accreditations BS EN ISO 9001:2008

Call Longworth today for a no obligation meeting on how we can help you and your business

call 01254 680501

email enquiries@bmlongworth.com

visit www.bmlongworth.com

PUMPS & FILTRATION

Over 20 years ago, I was asked if I would like to set up my own business, Hendor-pe UK Ltd, selling Pumps, Filters and Rectifiers to the UK Surface Treatment industry. At the time I was working for another Pump/Filter manufacturer in the UK as their Technical Manager, I had been there for 12 years, it was a daunting decision with three young children at home. Myself and my wife visited Hendor in the Netherlands and were extremely impressed with the people, the high quality product range and the pricing! Some people thought we were crazy trying to introduce another manufacturer to the already crowded market, but we were convinced that this exceptionally high quality, competitively priced product would be readily accepted. Over 20 years on, we were right, we have built up a loyal customer base in many industries from GMF, Precious metal plating, electronics, Government establishments, Reel to Reel Plating, Aerospace, Automotive, F1 manufacturers etc, etc . One of our proudest moments is when we get

repeat orders from these companies, they like the products we are supplying them. Hendor was established more than 70 years ago, their principal customer at that time was the mighty Philips in Eindhoven. Over the years Hendor has become a global leader in manufacturing exceptionally high quality and innovative chemically resistant pumps and filtration products. In the 90’s, Hendor established partners and distributors located all around the world to enable the supply of products at a moment’s notice. The Hendor-pe partnership began in 1995 when Hendor-pe Inc in the USA

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was established. Since then, Hendor-pe France, Hendor-pe UK, Hendor-pe Spain, China, and Japan have all been introduced to better serve local markets, as well as having independent distributors in other territories. A lot has changed at Hendor over the last seventy plus years, however, the desire to do business in an innovative and sustainable way has remained a constant. This is why the organisation set the goal of lean manufacturing in 2016. This desire was manifested by introducing a round of investments worth half a million euros. Hendor invested money in new pump design software and automatic welding, installed LED lighting everywhere and organised the workplace in a more efficient way. Through automation, we wanted to obtain a higher output with the same number of people. The machines are used more efficiently thanks to new planning software. We work with small batches and customise more products in accordance with our customers’ requirements. Not only does

this shorten lead times, but we also use raw materials more economically. With regard to raw materials, we blend our own mix of Polypropylene pellet types which allows us to mould a Polypropylene perfectly adapted to our industries We at Hendor value social responsibility and act accordingly. A strategic decision was made to develop the next generation of pumps by a Sustainable Design principle. By applying this concept both the manufacturing and the life cycle carbon footprint of our products are significantly reduced. Our filters are an important and successful part of the Hendor legacy. Henk Bohncke, our former owner, designed them with a clear, innovative vision for the future. They were the first filters in the industry made entirely of polypropylene with a welded base. For decades, this product has served many companies within industry. With the advent of new technologies and the search for optimum efficiency, we have developed a new, innovative design under the leadership of our technical director Hessel Bohncke - son of Henk. These new Hendor filters are even more user-friendly and efficient. Completely new are the doublewelded bases that ensure less pressure loss, more flow, more reach and more energy efficiency from the motor. Absolutely no concessions have been made to the quality of raw materials, features, or user-friendliness. We challenged ourselves by finding a way to still save costs. That is why the new filters consist of fewer components, yet still to the high exacting quality you expect from Hendor. All our filters are available with standard size filter papers, single and double length filter bags, and of course filter/ carbon cartridges, in combination with a magnetic drive, vertical sealless or mechanical seal pump.

The Hendor product range consists of a wide range of pumps and filters allowing us to supply to the most critical and aggressive solutions at ambient or high temperature. Typically, a selection of the products we offer is as follows:-

Magnetic Drive Pumps Sealless design Constructed from Polypropylene, PVDF Available with Union, Flanged or hose connections Motors finished with Two Pack Epoxy for superior corrosion resistance.

Also available with standard Single or Double Length PP Filter Bags Compact and Robust construction As well as the individual range of pumps and filter housings, we can combine into many different styles of Cartridge/Bag/Disc or Microfibre horizontal or vertical filter system

All manufactured by Hendor to ISO9001 Vertical Sealless Pumps (Sump Pumps) Constructed from Polypropylene, PVDF, or 316SS Self-priming No seals or bearings therefore can run dry safely without damage Motors finished with Two Pack Epoxy for superior corrosion resistance.

Filter Chambers Cartridge, Bag or Disc Constructed from Polypropylene, PVDF, or 316SS Sizes range from 1 x 10” cartridge to 36 x 20” cartridges

Hendor-pe UK has been established for 20 years, but our involvement in the UK industry spans almost 35 years. We have a wealth of experience of supplying the UK with high quality cost effective solutions.

Other Products within our range Plating Electronic DC Switch Mode and Pulse Reverse Power Supplies Filter Cartridges/Bags/Carbon Scandymet Immersion Heaters Drum Pumps Eductor Installations pcb Scrubbing Brushes pcb Cotton Sleeving We at Hendor-pe regard it as our core task to provide pump and filtration solutions that best help our customers optimize their processes and provide products at the lowest possible total cost of ownership. If you have any requirements then please do not hesitate to contact our Manchester Sales Office where our staff will give you the best attention and service we can offer. Please do not hesitate to contact us on 0161 776 4331 or sales@hendor-pe.co.uk

More series and products are planned for the future all grafted from the knowledge and experience we have gained over the past 70+ years.

NOVEMBER 2023

PUMPS & FILTRATION

Dust Collector Filters, Cartridges and Bags Total Filtration, a Division of the Westbury Group of Filtration Companies is your one stop shop for the manufacture and supply of liquid and dust filters and associated components. Total Filtration is one of the UK’s leading filter manufacturers of filter cartridges, bags and housings with an enviable reputation for quality and reliability, at a very competitive price.

Altair Filter Alternative

The company invests in strong relationships with their clients across all industries to provide quality Dust Filter Cartridges.

They are also available in a range of medias.

All our bespoke and alternative cartridges are handmade in the UK using the highest quality media.

Total Filtration manufacture their own range of Goldcone style filters but without the cone.

Some of our popular filters and cartridges include:-

They are available in a length of 1000mm and come in a variety of medias including: Cellulose blend 80/20FR, STD Polyester and A/Stat Polyester.

Airmaster Filter Alternative The Airmaster Dust Filter alternative is a pleated cartridge made in two lengths, 450mm (type 1) and 920mm (type 2). The end caps can be Galvanised Steel or Stainless Steel. There are three types of filter available with spun polyester standard, Anti-Static, PTFE media and Anti-Static PTFE.

The Altair dust filter alternative range of cartridge filters are made in several lengths; 600mm, 660mm, 1000mm and 1200mm (Other lengths are available).

Camfil Farr Alternative

Camfil Tenkay Mark 1 to 4 Alternatives They also manufacture a range of Square top filters in both 325mm and 225mm (closed end cap sizes). These are also known as Camfill Farr Tenkay Mark 1, 2, 3 and 4 alternatives. They are available in a choice of lengths and medias. All lengths are also available in the round end cap version.

Dantherm Cartridge Filter Alternative The New ABS Dantherm Cartridge Filter Alternative (also known as an Airmaster, Nederman or Disa Dust Filter Cartridge.) is made of a lightweight strong plastic version of the Type 66,44,40,22 and 20. Also available in carbon impregnated for A/Stat requirements.

Donaldson Siloair Filter Alternative The DCE Torrit Siloair Filter alternatives are perfect for

NOVEMBER 2023

silo vending machines. The filter is made in three lengths; 565mm, 800mm and 1000mm. They are available in a range of medias including Standard, Anti-Static, PTFE Standard and Anti Static PTFE.

Donaldson TDS Alternative The Donaldson TDS alternatives are available with single or double ended end caps. These cartridges are available in three basic diameters (202mm, 325mm and 350mm) with six different lengths. They are available in different medias however this depends on the application which best suits your needs, these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.

Donaldson Torit ECB and DF+ Alternatives The Donaldson TORIT Cartridge Filter alternatives come in two basic diameters (325mm and 350mm) with six different lengths. There are several medias to choose from depending on the application, these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.

Donaldson Unicell Alternative Total Filtration manufacture a complete range of Unicell type cartridge filters which include the two size 70mm x 475mm x 1004mm with 5.00M2 and 70mm x 475mm x 800mm with 4.00M2. These two sizes can be made using any of the following filter media: 260g Spunbonded Polyester, Anti-Static finish / Oleophobic coat/ PTFE Coat or Membrane. For more information or advice on filtration please contact the Total Filtration team either by telephone or email. Telephone: +44 (0) 1282 459744 Email: sales@totalfiltration.com Visit: www.totalfiltration.com

WE’RE OBSESSED WITH COLOR YEARS OF EXPERIENCE IN RESEARCH & DEVELOPMENT OF CUSTOMIZED INDUSTRIAL COATINGS

A complete range of industrial coatings Waterborne | Powder | Solventborne | High solid | E-coat

brands of The Sherwin-Williams Company

The Sherwin-Williams Company, Goodlass Road, Speke, Liverpool, L24 9HJ, United Kingdom | T: +44 (0)151 486 0486 | e-mail: liverpool.sales@sherwin.com

PAINT & POWDER

Starting into a PTFE-free future – with a new texturing agent for powder coatings Clariant is committed to bringing solutions to market that improve the overall health and well-being of society. In line with that commitment, Clariant has developed Ceridust® 8170M; a PTFE-free alternative texturing agent for powder coatings that delivers performance without the negative aspects of PTFE. Our innovation journey begins with the customer in mind. This sums up the approach of the new Coatings Innovation Center in the Charlotte metro area. It is about addressing the challenges faced by North American formulators in the paints and coatings industry. Completed in late 2023, this new innovation center was designed to enable us to work collaboratively with our customers all along the value chain. It is equipped with state-of-theart technology including a spray booth and accelerated weathering chambers. With this, Clariant is able to test every performance detail of new formulations from scrub, sag and leveling to color acceptance. This new lab will also be able to support compliance with regulatory and sustainability specific requirements. In this way, Clariant is supporting our customers with high-performing products and solutions that can accelerate their success and meet the changing needs of the market.

Powder coating without PTFE We all know about the convenience of how nothing sticks to coated pans. In fact, this antiadhesive material was not, as many assume, discovered in space research but is a substance called PTFE. PTFE was developed in 1938 by Dr. Roy Plunkett, an employee of the chemical

company, DuPont. But still, it did find its way into space later - as insulation material for cables, such as in the Apollo missions. PTFE’s unique properties have enabled its growth into many other areas, such as powder coatings. Thus, when it comes to decorating and protecting a window frame, a fence or a bike, a PTFE-containing powder coating was – up to now – the go-to-choice. PTFE can enhance the scratch resistance and slip performance or act as a texturizing additive, providing powder coatings with the right consistency and stability for many applications. However, there are increasing concerns about PTFE’s impact on human health & the environment, leading to the consequential legislative action to potentially restrict its use. This has resulted in a call for more eco-friendly and PTFE-free alternatives. Furthermore, if the restrictive policies of EU regulators prevail, PTFE-free solutions will soon become a significant business imperative.

Best of both ideas – answering to the needs of the market To address this challenge, we’ve innovated a PTFE-free texturing agent: Ceridust 8170 M.

NOVEMBER 2023

Ceridust 8170 M combines two ideas that have, until now, only existed separately: the texturing qualities of PTFE and the environmental benefits of a PTFE-free alternative. Ceridust 8170 M has the added benefit of reduced energy consumption as part of the powder coating extrusion process. Furthermore, Ceridust 8170 M is compliant with the EU law REACH (Regulation on the registration, evaluation, authorization, and restriction of chemicals) and is not only PTFE- but also PFAS-free. We are looking forward to providing this pioneering product to our customers in the powder coatings industry, whether for industrial coatings or in the building and construction area. When it comes to innovation, Ceridust 8170 M confirms our position as frontrunners for PTFE-free products. We understand the urgent need for change and are proud to be leading the way with PTFE-free solutions.

To learn more about how Clariant helps foster sustainability with Ceridust 8170M and its portfolio of solutions across the field of coatings and inks, visit www.clariant.com

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PAINT & POWDER

Valeo uses Dürr’s rotary atomizer for the ﬁrst time

The EcoBell cost-effectively paints plastic parts with minimal material consumption Plastic parts are very often painted using conventional spray guns. But with prices for materials and cleaning rising, highspeed rotary atomizers are becoming more and more costeffective. Valeo, a global technology company, is using Dürr’s EcoBell technology for the first time at its production facility in Hungary, resulting in heightened efficiency, increased productivity, and reduced paint consumption. The EcoBell atomizer series sets the standard for intricate industrial painting tasks with its high application quality, minimal paint consumption, and short flushing time. Plastic parts are often coated by spray guns, which cost less to purchase. Valeo has opted

for a change: For the first time, the global supplier will use high-speed rotary atomizers at its Hungarian site. In the future, an EcoBell rotary atomizer mounted on a Kawasaki robot will paint plastic interiors for

electric vehicles. With an EcoPump AD package, a fluid board, a twocomponent mixing and dosing system, and the EcoBell high-speed rotary atomizer without high tension, Dürr is supplying the full range of equipment from paint distribution to application for the new paint shop.

Successfully proven compatibility Before implementing any rotary atomizer at Valeo, Dürr had to demonstrate the compatibility of the technology with the company’s processes and standards. Collaborating closely with partner integrator ERMA Concept, Dürr successfully furnished proof at ERMA Lab test center. The EcoBell convinces with its high-quality surface finishing results and cost-effectiveness. The atomizer’s high transfer efficiency and mix block upstream on the robot arm greatly reduce paint loss, rinsing agent consumption and minimize required cleaning. In addition, the cycle time is shorter than with the previous application, increasing productivity. Higher cost savings and efficiency improvements result in the rapid cost recovery of the initial investment for a high-speed rotary atomizer, particularly considering projected increases in paint and rinsing agent costs. Minimal paint loss and rinsing agent consumption also ensure a more sustainable painting process.

With Dürr’s EcoBell rotary atomizer, Valeo paints plastic parts with high quality surface finishes efficiently and with fast cycle times.

NOVEMBER 2023

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PAINT & POWDER

Electron new generation master pumped guns: E-COAT+3 MASTER P Series E-COAT+3 MASTER P Series devices are pump-fed upper segment devices where pneumatic and electrical parameters are digitally controlled through the front panel. While electrical controls remain dependent on voltage and current, it provides the ability to proportionally adjust the air values of the application pump. The factory settings, along with 50 different customisable electrical/ pneumatic specifications, dual triggering options, PLC automation and bluetooth connectivity, make the

E-COAT+3 MASTER the optimal solution for especially advanced manual and automated applications where it is necessary to pump the powder for high surface quality and/or higher dust output. Depending on the powder workpiece icle size, it exhibits paint output performance up to 550 g/min for a single pump and up to 950 g/min for a double pump. The sub-10 µA micro charge control option, as well as the 120kV-120µA maximum charge capacity and built-in LED lighting features create a unique coating experience for users. It can respond to different application needs with automatic, manual options and a wide range of accessories.

Accurate static voltage and current control with feedback Hybrid proportional valve system not affected by inlet pressure changes Proportional and independent pneumatic adjustment option Ability to save 50 different prescriptions 4 quick prescription options Easy operation thanks to the rotating adjustment knob Remote control feature with buttons on the gun Compatibility with automation systems thanks to TCP / IP connection Fast navigation between recipes with double triggering Quick control of the work with built-in LED lighting Data log and analysis thanks to Bluetooth connection World’s strong loading performance with 120kV-120µA charging capacity Excellent coating even on difficult surfaces thanks to microcharging control below 10 µA Single Pump 550 g/min, Dust Transfer Capacity up to 950 g/min for double pump For more information visit: www.electron.com.tr

NOVEMBER 2023

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Straaltechniek UK Ltd provide bespoke solutions & equipment modernisation programmes to the Surface Preparation Industry Straaltechniek UK Ltd offer many services into the surface preparation industry including manufacture and supply of equipment, new or 2nd hand refurbished, aftermarket spares, and equipment modernisation (including our High Performance Long Life GN last Wheel) as well as maintenance support through service contracts and breakdown cover. With their office, workshop and showroom based in the Steel City of Sheffield Straaltechniek UK Ltd are proud to be a member of Made in Sheffield, one of the Worlds great brands. As well as brand New, we offer quality 2nd refurbished shot blasting equipment. Our skilled engineers refurbish to a high standard to customer spec whilst also offering key feature upgrades including our Long Life High Performance Blast wheels as part of our Equipment Modernisation Programme (EMP).

Straaltechniek UK have a wide range of EMP programmes to assist customers when legislation and production demands require more from their existing equipment. Health & Safety, Dust Filtration, House-keeping, Handling & Ergonomic issues are classic examples. The health & safety of

Shot Blast Machine refurbishment (before & after)

NOVEMBER 2023

all employees is paramount in any modern businesses who must comply with the latest H&S regulations. Straaltechniek UK can assist these businesses with advice and Straaltechniek UK Shot Blast & Shot Peen Equipment Modernisation Programmes E.M.P. Simple Safety Interlock, Access Platform & Ladder, Automatic Abrasive Replenishment upgrades to meet with these mandatory demands. Whether it is working from heights, near to powered moving machinery, excessive noise, dust or ergonomic issues Straaltechniek UK can provide the latest bespoke solutions. With the supply of Servicing and Spare Parts Straaltechniek UK are able to provide customers with a quick response by keeping spares on the shelf and having a fleet of skilled engineers on hand to offer the support daily requirements from scheduled service and maintenance visits, to emergency breakdowns. Carrying out preventative maintenance to customers installations will save them on costs, unnecessary down time and ultimately lost profit. Proper and timely maintenance will also extend the service life of the machinery. Opting for a Straaltechniek UK service contract allows the customer to concentrate on other critical aspects of production maintenance. Abrasive Media plays a key part in both shot blasting and shot peening and Straaltechniek UK supply all types, from glass bead and aluminium oxide to steel shot and grit. Not only do they supply the media but also provide technical support to customers including on site sieve analysis. Correct abrasive selection and control in the process is absolutely key to success in surface preparation and Straaltechniek UK can assist by offering trials with different media and having the understanding for what works best to achieve the required finish.

Telephone: +44 (0) 114 257 1077 Email: info@straaltechniek.co.uk Visit: www.straaltechniek.co.uk

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

MecWash system revolutionises productivity at IMI Truflo Marine The addition of the MecWash MWX300 has made a dramatic impact at IMI Truflo Marine, increasing cleaning productivity over six times whilst vastly reducing the operational manpower required. IMI Truflo Marine noted a significant improvement in both efficiencies and the standard of cleaning which helped the business meet global demand. The historic naval valve manufacturer make flow control solutions, with over 120,000 valves in service to 24 of the world’s naval fleets. IMI Truflo Marine contacted Paul Jarratt, sales manager at MecWash, to enquire about upgrading to a high-performance aqueous cleaning system to improve their cleaning programme. Paul Jarratt comments: “Speaking with the team at IMI Truflo Marine, it was clear we could build a machine that would make a substantial difference to the output of the business. We discussed their current cleaning programme which consisted of two large ultrasonic dip tanks and required a sizable amount of energy and resources. “The MWX300 was the ideal machine for application at IMI Truflo Marine. The

precision cleaning and sophisticated drying processes would ensure the components are free of contaminants, preserving the critical tolerances necessary. Marine components have very tight tolerances, and even small amounts of dirt or contamination can prevent them from functioning properly,” said Paul. MecWash works alongside companies from across manufacturing and engineering to design and build bespoke parts washing machines to streamline their cleaning regimes. The experienced team designs and builds industrial parts washers for particularly difficult cleaning challenges. Customers receive an in-house laboratory analysis of complex component cleaning issues and MecWash can specify or develop specialist cleaning chemicals when required. IMI Truflo Marine has been a specialist in the design and manufacture of high integrity valves, actuators and pressure reducing stations for critical naval marine applications for over 60 years. In the marine industry, the process of precision cleaning is crucial for manufacturers, as high quality and adherence to regulations are essential.

MecWash MWX300 in situ at IMI Truﬂo Marine

Kurtis Smith, continuous improvement engineer at IMI Truflo Marine, said: “Truflo needed a machine that could provide a consistent and high-quality finish on valves in sensitive materials used in marine systems. It was important for the business that the new system could improve productivity with less manpower required in the parts washing process.

NOVEMBER 2023

“Since the installation in 2022, the MWX300 has delivered impressive cleaning results, especially considering its size. The cleaning process has always been challenging due to the sensitivity of the parts and the mirror finish required. Previously, only three valve kits could be cleaned with a 30-minute cycle, with the MWX300, 12 kits are being cleaned within 18 mins, with a smooth and polished finish. “The previous method was manual and required the parts to be blown dry with air guns after washing. Now, the parts are simply placed in the baskets, loaded into the MWX300 and the start button pressed. 18 minutes later, 12 kits of clean and dried parts are ready for the next operation with the minimum of manual intervention which fulfils the brief that we originally presented to MecWash,” said Kurtis. John Pattison, managing director at MecWash, said: “The MWX300 will support the long-term durability and functionality of the components cleaned at IMI Truflo. We are exceptionally pleased to have made such an impact to their productivity with the machine speeding up the cleaning capability of IMI Truflo Marine from 6 kits an hour to over 36 kits per hour, all with the drying included. “The reports from IMI Truflo show the immediate impact of the MWX300. These improvements highlight the results of the MecWash machines and the value that the change in precision cleaning can bring to manufacturing companies. Well-cleaned and maintained parts perform better and last longer, contributing to a more reliable operation and creating savings for the customer in the long-term,” said John. Telephone: +44 (0) 1684 271600 Email: enquire@MecWash.co.uk Visit: www.mecwash.co.uk

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Spinner hanger blast machine eliminates capacity bottleneck in the paint preparation Because of rapidly increasing demand for powder-coated and wet-painted components GAM Coating had to increase its shot blasting capacity. With a spinner hanger blast machine from Rösler the company purchased a highly flexible “work horse” that excels through excellent shot blasting qualities and low energy consumption. The practically identical residential buildings at the Ijsselstraat 29a location in Oss, Netherlands, where the brothers Arnold and Marc Princen reside, along with the adjacent manufacturing facility transmit the impression of integrity and reliability. This is the headquarters of GAM Coating, short for Gerrit, Arnold and Marc. The company was founded by the father, Gerrit, in 1972 as an automotive paint and body shop.

Over the past 50 years GAM evolved into a highly professional specialist for powder coating, wet painting, shot blasting, glass bead blasting and grinding. Marc Princen, dressed in an overall covered with paint spots, welcomes us with a smile: “Demand for our services is very high. We would have no excess capacity, even if our facility was twice its current size”.

For environmental and cost reasons energy efficient operation was a key factor in the customer’s decision to purchase a Rösler machine.

NOVEMBER 2023

A sure recipe for success: Quality, ﬂexibility and reliability Over time the company replaced the automotive paint operation with a variety of industrial work. Today’s customers come from industries like automotive, machinery building and agricultural equipment. In addition, components pre-dominantly used in internal areas are powder coated and painted with wet paint. Marc Princen explains: “Between large orders we can handle small jobs or quickly help out customers who received an unexpected purchase order. Many coating job shops have a very rigid, inflexible work organization.

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

For example, on Mondays the colour black is applied and on Tuesdays it is the colour blue. If a customer needs a black component on a Tuesday, he must wait until next Monday. We are a lot more flexible and provide our service to our customers as they need it.” Exactly this flexibility, combined with a high coating quality and on-time deliveries, is the reason for the continuously increasing demand from different industrial sectors.

Besides high ﬂexibility excellent coating qualities and on-time deliveries are the key reasons for the success of GAM Coating.

Shot blasting as an eco-friendly paint preparation GAM Coating knows that excellent surface preparation is a key prerequisite for high-quality coatings. Marc Princen comments: “Since it is much more eco-friendly than chemical pretreatment, we are employing shot blasting for paint preparation”. As blast media the company is using corundum because it does not react with the substrate of the work pieces. Large components are blasted manually in a blast room. “This allows optimally pre-treating hot-dipped steel, stainless steel and other nonferrous metals. The blast media is added to the compressed air in precise quantities. Broken down media and other contaminants are continuously discharged through a dust collector. Our operators are equipped with approved pressure breathing protection devices fed by cleaned air, and they are dressed in special protective clothing”, describes Marc Princen. While GAM Coating still had sufficient capacity for powder coating jobs, rapidly increasing demand for wet painting required a capacity expansion. After careful evaluation of the pros and cons of an additional blast room vs. the purchase of a shot blast machine, the customer decided to go with the option of purchasing a new blast machine.

Spinner hanger blast machine: A highly productive and ﬂexible work horse GAM Coating chose a spinner hanger blast machine from Rösler. These machines are ideal for de-scaling, de-rusting, paint stripping, surface texturing and de-sanding of large or heavy components, including complex steel fabrications. A special overhead rail system transports the components, hanging on special trusses, into the shot blast machine. The blast process takes place with the work pieces moving in the blast chamber continuously or indexing. The overhead rail system is designed as an open “Y”. This allows to load/ unload work piece at two stations so that unproductive times are kept at a minimum. A special feature of the Rösler shot blast machine is its excellent wear protection: The blast chamber consists of 8 mm thick welded manganese steel. In addition, the blast area is specially protected by easily exchangeable 10 mm wear plates, also made from manganese steel. The blast chamber with a height of 2,700 mm and a width of 2,200 mm allows the fully automatic shot blasting of components with max. dimensions of 2,000 by 2,000 mm,

NOVEMBER 2023

such as shelves, machinery components, door frames and tables. Such components represent about 75 % of the component range handled by GAM Coating. “Programming of the Rösler machine is very simple, as we only have to set the blast time and turbine RPM”, adds Marc Princen. Besides its high productivity the shot blast machine is also characterised by its high energy efficiency. In this respect the Gamma G turbines with “Y” shaped throwing blades play a key role. Compared to conventional turbines the special curved blade design in the Gamma G turbines produces a 20 % higher blast performance with a lower energy consumption. Marc Princen concludes: “Energy considerations definitely play an important role in today’s industrial environment. On the one hand lower energy consumption is good for the environment. On the other hand the price for energy is an important cost factor”.

Visit: www.rosler.com

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Elma Pro-Line saves 2.5 hours per polisher, per day for The Watch Atelier Key takeaways: The Pro-Line has saved, on average, 2.5 hours a day on cleaning per employee. Workshop efficiency has increased across the board. Staff are happier and exposed less to harsh chemicals. The Watch Atelier are prepared for future expansions.

Who are The Watch Atelier?

The key challenge for The Watch Atelier was the time each watch repair specialist spent cleaning.

Specialising in state-of-the-art timepiece servicing in the UK, The Watch Atelier, started life as Xupes Services. Under the direction of Managing Director Megan Young, they rebranded and became independent in 2022 as The Watch Atelier, launching a new, large and technologically advanced servicing centre in the process. Their skilled team carry out all facets of watch maintenance, from servicing, polishing and battery replacement, to restorations, valuations and part repairs.

What challenges did The Watch Atelier face? The Watch Atelier grew significantly in the run-up to its rebranding, building a new workshop to keep up with increased servicing demands. For smaller workshops or one-manband style servicing firms, the time spent cleaning watches and watch componentry is generally low. For smaller companies like these, investing in dedicated, automated cleaning solutions is both challenging and ill-advised, as cleaning time is minimal. However, for larger workshops, or those expanding rapidly, cleaning time increases sharply, so investing in high-end, dedicated cleaning solutions makes sense. As Megan Young explained, “a large machine like the Pro-Line is part of a business plan to aid with expansion.”

Whilst scaling up, Megan explained that the company examined the time spent between manual vs automated machine cleaning. When cleaning manually, watchmakers spend around 20 minutes moving watches from basket to basket in what can be quite an involved and uncomfortable process: - First, a pre-clean takes place using heat, vibration and cleaning chemicals. After polishing, residue remains in the cracks and the tubes of the watch, so removing this can be challenging. - A series of baths remove most dirt and contamination, with each subsequent bath increasing cleanliness. - Following the baths, steam cleaning helps reach the areas the manual baths were unable to reach. - Finally, a cleaning bath with distilled water closes the process to remove watermarks. A heating plate dries the watch. With cleaning increasing per watchmaker, Megan had to make a decision between hiring dedicated cleaning staff, or investing in an automated solution to lessen cleaning time across the board. Eventually, The Watch Atelier settled on a machine investment avoiding the cost and motivation issues when employing a person to clean all day, every day.

NOVEMBER 2023

Choosing the Elma Pro-Line With limited space in the cleaning room of the workshop and futureproofing in mind, The Watch Atelier needed to make an important choice for their cleaning setup. If they didn’t purchase the Pro-Line, The Watch Atelier would have had to invest in new setup of manual tanks integrated into kitchen units. This would cost thousands of pounds and didn’t necessarily fit into their plans to grow and develop. Megan explained that “we decided to go all-in, avoid the temporary solution and instead choose an automated solution that will last for years. The entire new workshop was designed with futureproofing in mind and room to grow. The Elma was a part of this.”

What machine did Turbex install? Cleaning in watch repair workshops is fairly niche, and few companies offer suitable automated ultrasonic machines. Pioneering German ultrasonics firm Elma has the best reputation for supplying these kinds of machines to watchmakers. The Watch Atelier decided on the powerful Automated Pro-Line; they examined the pros and cons, studied the reviews and read testimonials. Everybody in the industry recommended this machine; plus, the choice made sense as part of the team’s mission to slash cleaning time. The cost of the machine, maintenance, depreciation and downtime were compared to the costs of employing a full-time cleaning operator.

Machine details Contact with Turbex began in January 2022. The Watch Atelier knew they wanted a Pro-Line, but weren’t sure about the configuration.

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Turbex advised on what choices needed to be made regarding peripherals, options and the limited space available to The Watch Atelier.

- Drain valve extension handles with integrated waste connection

Pro-Line has saved, on average, 2.5 hours a day on cleaning per employee.

- Load/unload stations at both ends of the machine, safety drip tray

Ultrasonic Cleaning, Rinsing, Deionised Water Rinsing and Drying

- 4x Stainless steel baskets

This is a significant time-saving and motivational force. Within this time, watchmakers can perform another entire polishing job, taking their average rate of 4-5 polishing jobs a day per watchmaker to 6-7 jobs.

- Commissioning, operator training, maintenance training

Chosen options:

Intended use:

- Fine filtration on stage 1

- Watch parts

- Ultrasonic action per rinse stage

- Removal of oils and grease

The results

- 200 sets per week

- Wholesale time savings

Capacity:

- Increased capacity to take on work

- 15kg Maximum load

- Repairs are faster and more efficient

- 2-3 loads per hour

- Multiple washing cycles occur simultaneously

The cleaning process: - Heated ultrasonic wash stage

- Increased staff motivation and happiness

- Heated rinse stage

- Exposure to harsh chemicals reduced

- Heated deionised water rinse stage

- Improved workshop health & safety

- Hot air-drying stage

The Elma Pro-Line installed by Turbex handles multiple baskets simultaneously, taking each set of watches through multiple baths, cleaning in stages and drying in one automated process.

Key features: - Basket agitation for improved performance on all stages - Automatic water refill with high-level alarm - Closed-loop deionised water system on stage 3 - Timer-controlled automatic rinse water purge to drain stage 2

Watchmakers need only load and unload the machine at each end and start the programmable cycles, freeing significant time per repair. In fact, Megan estimates that the

NOVEMBER 2023

Cleaning is an unfortunate, but necessary, element of a watchmaker or polisher’s role that doesn’t require huge amounts of skill. The Pro-Line helps production because it lessens the cleaning part of the role. Instead, Megan’s staff can “focus on skilled parts of the job”. The result isn’t just increased efficiency - staff are happier too. They’re able to work on the parts of the job they love, and stay away from cleaning chemicals and unpleasant smells, improving quality of life and workshop health & safety.

Need to slash your cleaning times? Speak to Turbex Our experts, backed by Europe’s best cleaning technologies, are here to help you implement smarter, futureproofed cleaning solutions. Telephone: +44 (0) 1420 544 909 Email: sales@turbex.co.uk Visit: www.turbex.co.uk

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

The Three Critical Cleaning Questions to Ask for Optimised Metal Surface Finishing For metal parts to pass quality and validation inspections, the correct surface preparation techniques are essential. Cleaning is a critical step to ensure quality metal surface finishing for downstream processes like electroplating, powder coating, and anodizing. Any contaminants remaining on parts can lead to defects, performance issues, and finishing process failures. However, implementing the optimal cleaning process requires careful planning and the evaluation of many factors. Asking three key questions at the earliest production stage helps to ensure parts are pristine and contaminationfree before finishing.

Oily residues left by machining lubricants and coolants must be removed

Cleaning is a critical step to ensure quality metal surface finishing for downstream processes like electroplating, powder coating, and anodizing

1. What Surface Contaminants Are Present? The first step in the cleaning process is to identify any potential surface contaminants. Metal parts can be affected by various substances, including oily residues left by machining lubricants and coolants. Forming operations can introduce drawing compounds, stamping oils, and die lubricants, which can spread across surfaces. Even microscopic metal fines have the potential to affect subsequent finishing. Additionally, handling can introduce contaminants such as oxides, corrosion films, fingerprints, dust, polishing compounds, and marking inks, all of which accumulate over time. It is critical to thoroughly remove all these contaminants, especially from difficult to reach areas where soils collect like, blind holes, deep recesses, enclosed chambers, and joints. Any contaminant left behind will compromise subsequent finishing quality. Polar inorganic contaminants like metal oxides, smuts, salts, heat treat scale, and corrosion are best cleaned

NOVEMBER 2023

using aqueous machines and waterbased detergents and surfactants. This process effectively wets the surface and reacts with inorganic soils to solubilise ionic contaminants for complete rinsing. Non-polar organic contaminants including, oils, greases, drawing compounds, and hydrocarbon soils, are most effectively removed using a vapour degreaser and specialty solvent-based fluids. The polar organics in the cleaning fluid dissolve and detach these non-polar soils from the metal surface. Particulate soils, such as metal shavings, dust, and polishing pastes, are insoluble in water and solvents. Consequently, dissolving them is not possible, therefore, they must be displaced. This occurs when the cleaning fluid penetrates beneath the contaminants, disrupting any static bonds that anchor them in place. Both aqueous and solvent-based processes can be employed for effective particulate cleaning. It is important to thoroughly remove all these contaminants using the optimal cleaning method for the soil type present. Testing cleaning processes on parts directly from

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

production is essential to validate complete contaminant removal.

2. Which Cleaning Fluid Works Best? Once potential contaminants are identified, the next question is: which cleaning fluid will most effectively remove the contaminant without leaving any residue? Three main options are used within vapour degreasing which are highly effective at cleaning surfaces: mono-solvent, co-solvent, and bi-solvent cleaning fluids. Mono-solvent cleaning uses a single high-boiling, strong solvent inside a two-sump vapour degreaser to clean, rinse, and dry parts. This efficiently removes oils, lubricants, metal shavings and organic contaminants. Some mono-solvents are azeotropes, a cleaning fluid composed of two or more components that, when combined, form a stable mixture. This not only enhances cleaning performance but also improves safety. Co-solvent cleaning combines two solvents - one dissolves difficult contaminants, while the other rinses at a lower temperature to amplify cleaning power. The high-boiling solvating agent effectively removes stubborn, difficult-to-clean contaminants including synthetic greases, grinding media, and polishing compounds. Bi-solvent cleaning involves using a two-sump vapour degreaser and a separate initial cleaning tank. The solvating agent, which is employed to dissolve thick and viscous contaminants, is in a separate cleaning tank outside of the vapour degreaser. Subsequently, parts Solent cleaning using a vapour degreaser is highly effective at cleaning surfaces

undergo a rinsing process in a lowertemperature vapour degreaser to effectively eliminate any remaining contaminants.

Particulate soils, such as metal shavings, dust, and polishing pastes, are insoluble in water and solvents and must be displaced

The optimal cleaning fluid depends on the type and extent of contamination. Matching the cleaning fluid to the contaminant will ensure thorough cleaning without leaving any unwanted residue.

3. What Cleaning Process? The final important question is what cleaning process matches my production needs? Selecting a cleaning process that seamlessly integrates with manufacturing operations is crucial. However, before deciding, it is essential to perform tests to confirm that the chosen equipment and cleaning fluids are well-suited for the task. Collaborating with a partner with the experience and knowledge to clean metal parts successfully is essential. The ideal system should efficiently eliminate contaminants while aligning with cycle time, throughput, maintenance, testing, waste management, and other production prerequisites. Careful evaluation of performance and practical factors ensures the cleaning process consistently delivers clean parts ready for finishing. Key considerations when planning cleaning processes should include: - Gather contaminated sample parts from their production lines and test potential cleaning fluid and equipment options. - Work with experienced

NOVEMBER 2023

metal cleaning experts and vendors to audit current processes and evaluate new cleaning systems matched to their contaminant types and production volumes. - Thoroughly consider long-term operating costs, maintenance requirements, waste handling, environmental regulations, and other factors when selecting a new process. - After installation, fully validate and optimise the new cleaning system operation using testing and inspection processes. - Regularly confirm and document ongoing cleaning quality via standardised testing and make any required adjustments immediately to keep the process precise. Though often overlooked, effective cleaning is a crucial step in manufacturing, significantly impacting the quality and functionality of subsequent surface treatments. By asking key questions and customising the cleaning process to meet specific needs, metal parts manufacturers can prevent defects and obtain contaminationfree surfaces. Author Information: Elizabeth Norwood is a Senior Chemist at MicroCare, LLC, which offers precision cleaning solutions. She has been in the industry more than 25 years and holds a BS in Chemistry from the University of St. Joseph. Norwood researches, develops, and assesses cleaningrelated products. She currently has one patent issued and two pending for her work. For more information, visit www.microcare.com.

Detergents for Industrial Parts Cleaning

Borer Chemie AG

Bühler Ltd.

Gewerbestrasse 13 4528 Zuchwil / Switzerland www.borer.ch

Unit 8/9 Mercury Park, Mercury Way, M41 7LY Urmston, Manchester / United Kingdom Tel. +44 161 866 2800, Fax +44 161 866 2801 www.buhlergroup.com

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

The importance of corrosion protection for electrical systems Protection from corrosion is vital for safeguarding infrastructure and equipment, reducing costs, ensuring safety, and maintaining the reliability and longevity of critical electrical and electronic systems across various industries. Corrosion protection is critically important for several reasons.

Safety: Corrosion can compromise the integrity of electrical components, leading to potential safety hazards. Damaged or corroded components can result in electrical short circuits, fires, or other dangerous situations.

Reliability: Electrical systems are expected to function reliably over extended periods. Corrosion can lead to unexpected failures and downtime, disrupting operations and causing financial losses.

Performance: Corrosion can degrade the performance of electrical connections, leading to increased resistance and

reduced efficiency. This can result in wasted energy, increased operating costs, and reduced system performance.

measures, such as coatings and inhibitors, can reduce the need for frequent maintenance and repair, saving both time and money.

Longevity:

Environmental Impact:

Proper corrosion protection measures can extend the lifespan of electrical components and systems. By preventing or mitigating corrosion, you can reduce the frequency of maintenance and replacement, saving both time and money.

Corrosion can lead to the release of hazardous materials, such as lead, into the environment. Proper corrosion protection measures can reduce the environmental impact of electrical systems.

Energy Efficiency:

Economic Impact:

Corrosion can increase energy consumption. For example, in HVAC systems, corroded heat exchangers are less efficient, leading to higher energy bills.

Corrosion costs industries billions of dollars each year in repair, maintenance, and replacement of corroded equipment. Effective corrosion protection measures can significantly reduce these costs.

Health and Safety: Corrosion can compromise the safety of equipment and systems, leading to accidents and injuries. For instance, corrosion in the aviation industry can pose a significant risk to flight safety.

Reduced Maintenance Costs: Dealing with the corrosion related issues listed above can be costly. Preventing corrosion through protective measures is always more cost-effective in the long run than repairing or replacing damaged components. Corrosion protection

Maintaining Signal Integrity: In sensitive electronic systems, corrosion can affect the quality of signals and data transmission. For example, in telecommunications or data centres, corrosion-induced signal degradation can lead to communication errors, false signals or even data loss.

Aesthetic Considerations: In some cases, electrical systems are visible to the public or customers. Corrosion can be unsightly and negatively impact the image and reputation of an organization.

Preventive Maintenance: Implementing corrosion protection measures as part of a preventive maintenance program can help identify and address potential corrosion issues before they escalate, minimizing the risk of unexpected failures. Corrosion can cause equipment failures and operational disruptions. Corrosion protection measures ensure the reliable operation of critical electrical systems.

NOVEMBER 2023

Specialists in Material Handling Solutions Product Overview Manual Monorail Systems Unit loads up to 3000kg

Monorail Chain Conveyors Unit loads up to 300kg

Power & Free Conveyors Unit loads up to 7000kg

Floor Conveyors Unit loads up to 500kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years. As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg. Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals. We do:  In-House 3D CAD engineering  In-House manufactoring in the UK and EU  In-House design of PLC/PC control systems  Industry 4.0  Worldwide installation and commissioning  Remote support, service & inspection

Part of the

Stewart Gill Conveyors Ltd Unit 3&4 Brook Business Park Brookhampton Lane Kineton, Warwickshire CV35 0JA, United Kingdom Tel: +44 (0)1926 641424 info@stewart-gill.co.uk www.stewart-gill.co.uk

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

6 months, protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.

EFFICIENT AND ECONOMICAL Extremely long-lasting, specially formulated and proprietary anti-corrosive inhibitor. Eliminates premature failure of components created by moisture, general or fretting corrosion.

Regulatory Compliance: In many industries, regulations and standards are in place that require the use of corrosion protection methods to ensure the safety and reliability of electrical systems. This is why SuperCORR A is specified in the maintenance manuals for many aircraft manufacturers. Compliance with these regulations is essential to avoid legal and financial consequences. Overall, corrosion protection is vital for safeguarding electrical and electronic equipment, reducing costs, ensuring safety, and maintaining the reliability and longevity of critical systems across various industries. Common methods of corrosion protection for electrical systems include the use of corrosion-resistant materials, coatings, sealants, periodic inspections, and maintenance, as well as environmental controls to reduce exposure to corrosive elements. Overall, prioritizing corrosion protection is essential for ensuring the safety, reliability, and longevity of electrical systems.

Specialist Barrier Film Corrosion Protection EnviroTech Europe supplies advanced corrosion protection products, based on approved synthetic materials, to provide quality solutions to a range of lubrication and corrosion problems. SuperCORR A is a unique and proprietary formulation with longlasting, anti-corrosion inhibitors

providing a superior lubrication coefficient and protection against moisture, wear, general and fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleum-based material, or halogens, to meet the EU RoHS directive. SuperCORR A is unexcelled in preventing failures of electrical systems and electronic equipment caused by corrosion as well as preventing the corrosion of metal components surfaces. Use SuperCORR A to protect connectors, electrical systems and switches and mechanical controls during servicing. It’s ability to displace water from exposed contacts can ensure reliable operation in extreme conditions, all from one small aerosol can. The use of SuperCORR A for corrosion control can not only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace the damaged equipment or component that failed because of corrosion. SuperCORR A is packaged in aerosol cans making access to component parts easy for engineering crews in difficult locations and conditions. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water environments for at least

NOVEMBER 2023

Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components. Reliability increased, maintenance intervals increased and costs reduced, manufacturers save costly warranty service calls or product re-call.

APPROVED Industry approval from: NASA, Boeing Aircraft, Bombardier, Embraer, Lear, Gulfstream, HawkerBeechcraft, Cessna, Raytheon, Polish Airforce, Northrop-Grumman, Royal Navy and Royal Norwegian Air Force. Exceeds Mil C 81309 Corrosion Prevention Compounds. Approved in US Tri-Service Corrosion Manuals.

FURTHER INFORMATION Please visit our website https://www. envirotech-europe.com/supercorr-a for information about other uses and applications for SuperCORR A. For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide. Telephone: +44 (0) 20 8281 6370 Email: contact@envirotech-europe.com Visit: www.envirotech-europe.com

Protection upgraded

Customized Cleaning Technologies SurTec 072 - Low-Foam High-Performance PET Cleaner Foam-suppressing reduces defoamer consumption Proven for indirect food contact Excellent cleaning performance and protection from recontamination

SurTec 042 - High-Peformance Cleaner for Ferrous Material Well proven for cleaning prior and subsequent to heat treatment Suitable for all spray & immersion cleaning applications No rust formation due to temporary corrosion protection

SurTec 537 - Multi-metal Temporary Corrosion Protection Salt-free builder for multi-metal cleaning Additive in final rinse as corrosion protection One product for two applications in one line

SurTec Group UK Office Nigel Wicks

+44 7841 527552 Nigel.Wicks@SurTec.com

TESTING & MEASUREMENT

New XRF Measurement System Satisﬁes Need for Multi-Use Flexibility & Precision Quality departments and contract shops that test many different plated parts need an XRF analyzer with an expansive measurement area, selectable spot sizes, and high levels of both precision and speed. The Bowman K Series benchtop XRF from SciMed meets all of these requirements. It has a 30.48 cm x 30.48 cm measurable area for parts up to 22.86 cm tall. Selectable spot sizes accommodate a wide range of features; focal distances from 0.635 cm to 8.89 cm.

A cantilever door design gives operators easy access; a servo motor-driven programmable stage streamlines sample positioning. Table-view functionality images the entire measurable area and allows the operator to navigate to any location with a single click. The standard K Series configuration includes a 4-position multicollimator. Variable focus simplifies measurements in recessed areas. Programs can use pattern matching and automatic focus for the most precise measurements. The K Series features a Silicon Drift Detector (SDD) and long-life micro focus X-ray tube. It is a robust system

ideally suited for the analysis of metals from aluminum through uranium (13-92 on the periodic table) and for the testing of printed circuit boards, wafers, connectors, electronic components and precious metals on jewelry, upscale hardware and other decorative objects. The K Series is the 9th XRF in the Bowman benchtop portfolio. Like the other 8 systems, K Series instruments simultaneously measure up to 5 layers (base plus 4 plated layers), 10 elements in each layer. To quantify plated thickness from the detected photons, K Series XRF systems run advanced Archer software. A unique Graphical User Interface makes this software easy to use, highly intuitive, and visually ergonomic. Archer generates customizable Excel reports with no MS Office required, and unlike competitive platforms, there is no need to install a software plug-in to export data to customer ERP systems. SciMed is the leading supplier of scientific instrumentation in the UK and Ireland. Customers are supported by a robust local service network that provides same-day response for every XRF requirement. Equipment evaluation, selection, commissioning, maintenance and modernisation is provided for users of all major XRF brands. SciMed’s 30-member team supplies a wide range of analytical instrumentation and process equipment. Our solutions help companies and laboratories ranging from academic institutions, largescale industry and contract testing laboratories to start-ups and SMEs. For more information please contact Tom Knott (South) or Garry Smith (North) on 0161 442 9963 or enquiries@scimed.co.uk

NOVEMBER 2023

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions. FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

• • • • FD-C high turndown oven/

FD-E low cost high turndown

dryer air heating burners.

oven/dryer air heating burners.

FD-GA modulating gas + air

TX Series Gas Fired Process Tank Heating Systems High efficiency (80%+) heating of all types of spray and dip process tanks Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space Accurate performance modelling using Lanemark TxCalc design software Heat Input Range: 15 kW (1½") – 1150 kW (8")

• • • •

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers. Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

•

process air heating burners.

• •

Midco HMA high efficiency,

high turndown, air replacement or “make-up” air heating burners.

TX high efficiency small diameter immersion tube tank heating systems.

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

•

COMBUSTION ENGINEERING

TESTING & MEASUREMENT

Detect Hairline Cracks In Bearings For Medical Devices Identification of Hairline Cracks in Plain Bearings The components of medical devices are subject to very stringent safety and quality requirements. An example is the slide bearings used in up-market X-ray equipment: The flawless functioning of these bearings depends on, among other things, the quality of their surfaces. All defects in those surfaces, even the finest hairline cracks, must be ruled out – a major challenge for the inspection metrology employed.

However, measuring the electrical conductivity of the material provides a simple and quick way to detect even tiny fissures, as this method is very sensitive to structural inconsistencies.

Conclusion of the Detection of Hairline Cracks in Bearings for Medical Devices FISCHER’s mobile handheld instrument SIGMASCOPE® SMP350, used together with the probe FS40, non-destructively measures the electrical conductivity of non-ferrous metals extremely quickly and precisely using the phase-sensitive eddy current method, which produces exactly the right conditions required for crack detection. To check a surface for cracks, the probe FS40 is passed over the surface of the sample in free-running mode. Eddy currents are formed in the material, which are in turn recorded by the probe and converted to a signal in the instrument. In the case of the bearings we examined as a test, the conductivity measured was in the range of 18.3 MS/m, with very low variation. Any hairline cracks in the material will hinder the spread of the eddy currents – even the very finest, optically invisible faults. In practice, when the tested bearings showed a value of e.g. 14 MS/m, that would clearly indicate that a crack had been found by means of electrical conductivity.

Application of the FS40 Probe on the Plain Bearings Measurement of Electrical Conductivity for the Detection of Fine Cracks Bearings, such as those used for holding and smoothly moving the X-ray tubes in medical devices, are actually gliding on a thin film of liquid. If the surfaces have any damage, such

as the thin fractures that can occur during the machining of the components, the sliding properties cannot be ensured for the device’s entire service lifetime. Technically, such cracks near the surface are difficult to detect, as optical inspection methods very quickly reach their limits with fine hairline cracks.

NOVEMBER 2023

The probe FS40 has a range of measurement frequencies (60-480 kHz), making it suitable for different material thicknesses. Using a lower measurement frequency results in the eddy current field penetrating deeper into the sample material. The measurements on the bearings described above were carried out using the probe’s highest frequency

Modern medical equipment makes high demands of the quality of the components used

of 480 kHz, thus looking specifically for damage in the material near the surface. For use on tiny parts, the optional probe FS24, which has a smaller measuring head than the FS40, is recommended.

Detection of Hairline Cracks with the Electrical Conductivity Method For the detection of fine hairline cracks in slide bearings produced for use in medical X-ray equipment, measuring the electrical conductivity – as implemented in the SIGMASCOPE® SMP350 from FISCHER – is an excellent solution. And between the two probes FS40 and FS24, a wide variety of part geometries can be accommodated flexibly, completing the ideal system for this purpose. For more information, please contact your local FISCHER representative: Telephone: 01386 577370 Visit: www.fischerinstrumentation.co.uk

NOVEMBER 2023

PRODUCTS & PROCESSES

Soldering Symphony: Frasers Unveils The Perfect Pairing Of Paste And Wire For Seamless Precision A pressing concern has been the aggressive nature of standard unleaded solder alloys used in hand soldering wires, causing a voracious appetite for soldering iron tips. As components shrink in size, soldering iron tips become more sophisticated and expensive, intensifying the need for a breakthrough.

wettability. The introduction of new activators and a novel resin composition grants superior flux coverage, doubling soldering speed and saving precious time. This improved wettability extends to difficult-to-wet metals like nickel and brass, preventing bridging even in challenging conditions. The 72M series doesn’t stop there; it boasts low residue, minimal spattering, and emits low fumes, ensuring a clean and operator-friendly environment. With high electrical reliability categorized as ROL0, it inhibits electro-migration, securing high surface insulation resistance.

Solving solder wire challenges with Koki’s 72M series

Enter Koki’s 72M series of solder wires, a game-changer in the battle against tip erosion. These special un-leaded alloys form a protective barrier during the soldering process, extending the life of the iron tip up to four times. The powerful wetting flux core allows operators to run the iron tip at lower temperatures, not only improving tip longevity but also enhancing the overall manufacturing economy.

Electronics manufacturers perpetually seek cost-effective solutions to enhance their production methods.

Beyond addressing tip erosion, the 72M series tackles other common challenges, such as improved

In the intricate world of electronics manufacturing, where precision is paramount and efficiency is key, Fraser Technologies emerges as a beacon of innovation, addressing two critical challenges facing the industry today: solder tip erosion and the quest for halogen-free soldering paste.

ARE YOUR SOLDER TIP EROSION RATES FAR TOO HIGH?

NOVEMBER 2023

Why choose Koki’s 72M series? It not only solves key hand-soldering challenges but also offers a versatile and high-quality product suitable for applications in the automotive and aerospace industries.

PRODUCTS & PROCESSES

A resounding 98% of customers have made the switch - the question remains, are you ready for the change too?

product’s environmental profile, aligning with Fraser Technologies’ forward-looking pledge to protect the planet.

HALOGEN-FREE SOLDER PASTE: KOKI’S S3X58-HF1100

The S3X58-HF1100 Koki solder paste stands out with its powerful wetting technique, performing on par with halogen-containing paste types regardless of surface finish. Expertly adapted flux formulation ensures effective solder meltability under various conditions, accompanied by a stable oxidation prevention layer that protects solder particles from oxidation.

Pushing ahead with environmental and sustainability commitments In a world increasingly attuned to environmental concerns, Fraser Technologies, in collaboration with Koki, unveils the S3X58-HF1100 solder paste - a halogen-free marvel that harmonises superior quality and performance with environmental responsibility. Certified as halogen-free, this paste reflects a commitment to sustainability without compromising on performance. Halogen removal from the formula enhances the

and tack time, coupled with strong electrical reliability and compatibility with conformal coatings. Fraser Technologies invites businesses to explore product trials and personalised customer service to ensure that the S3X58-HF1100 Koki solder paste aligns perfectly with their business and performance requirements.

The paste’s flux formulation excels in flux coagulation, enhancing solder performance by minimising voiding and splattering. Fast flux coagulation not only improves efficiency but also ensures smooth solder wetting, a critical factor in achieving high-quality solder joints. This halogen-free solder paste promises excellent printing, idle time,

In a world where technological precision meets environmental consciousness, Fraser Technologies and Koki present a symphony of solutions, addressing industry challenges and pushing the boundaries of what is possible in the realm of soldering precision. The time is now to embrace these innovations and orchestrate a future of seamless, sustainable electronic manufacturing. Contact us today to find out more about our soldering range by calling 01506 443058 or visit our website www.frasertech.co.uk.

BLIND HOLES, OILWAYS, INTERNAL GALLERIES.

CLEAN THE ‘IMPOSSIBLE’ WITH MECWASH.

Machined castings. Turned parts. Complex pressings and extrusions. Customers expect parts to be pristine. PRECISION AQUEOUS CLEANING demands MecWash.

MecWash’s aqueous wash systems can accurately flush hundreds of critical features simultaneously with individually targeted jets, while rotating the component in a spray/immersion chamber.

• IMMERSION & ROTATION • ULTRASONIC AGITATION

• TARGETED JETTING • VACUUM DRYING

TRUSTED BY NAMES LIKE… • Renishaw • Rolls Royce • Delphi • SKF

• Goodrich • Parker Hannifin

• Perkins • Meggitt

• JCB • Husco

Cost-effective. Sustainable. Reliable. For the best wash machine solution for your production line, talk to MecWash. Contact us today on 01684 271600 or visit www.mecwash.co.uk Designed and manufactured in Britain

YOUR EXPERTS IN COMPONENT CLEANING

Pull-Off Adhesion Testers Measure the adhesion of coatings to metal, wood, concrete and more Automatic Features n n n

WiFi

Impact and scratch resistant color Touch Screen display with keypad Wirelessly connect the PosiTest AT-A to your smart device using our free app Record the results as pass/fail and the nature of fracture — cohesive, adhesive and glue failures

AT-A Automatic Model

Also available AT-M Manual Model

DFT Instruments UK LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494 f: 01442 879595 www.dftinstruments.co.uk e: sales@dftinstruments.co.uk Proud supplier of DeFelsko Inspection Instruments

PRODUCTS & PROCESSES

New Anti-Soil , Anti-Reflection hydrophilic coating – optimising solar panel performance by 7% Following a turbulent twelve months in the UK’s energy markets, the installed solar capacity is over 14.4 gigawatt (GW) and growing. While new installations are critical in continuing the transition to non-fossil fuels, maximising the efficiency of existing installations, is of equal if not more importance, as the vast majority were installed during the ‘feed-in tariff’ boom up to April 2019. Cleaning is important for solar installations; it is well documented that depending on the location, energy losses on panels from soiling can be upwards of 7%, and in particularly harsh environments, such as the Middle East, up to 50%. While the average losses in the UK will be at the lower end of the scale, any loss of energy transmission efficiency is a loss in revenue. While maintaining efficiency can be achieved through cleaning, maximising the efficiency of installations against soiling can be achieved using Solar (PV) PanelGuard from Nano-Care, a single application nano-coating. Solar (PV) PanelGuard is a silica-based nano-coating, which has an extremely durable hydrophilic performance to repel environmental dirt and pollution. The coatings’ built-in AR (anti-reflection) performance leads to increased light transmission to the panels of up to 2.5% by reducing the amount of light lost on untreated glass, which has been demonstrated to be up to 4% of the light hitting the panel at right-angles. Combined with the reduction in contamination, this will typically lead to an overall increase in energy yield of 6-7% - which allows an amortisation of the investment between 6 months and 3 years (depending on the electricity price in any regional market). The results of an onsite trial carried out on a 146 kWp solar field with 289 modules during 2022 in KwaZulu, Natal South Africa, demonstrates these gains. Trial

Period 2022

String 4 (uncoated)

String 6 (uncoated)

Uncoated/Control Panel Performance

April 23 – May 27 (35 days)

26,299.73

27,679.85

Trial

Period 2022

String 4 (coated)

String 6 (uncoated)

Treated Panel Performance

May 28 – July 1 (35 days)

25,221.24

24,960.65

Trial Results

Comparative values drop in performance

95.90%

90.18%

NOVEMBER 2023

The longer-term energy sapping issue is ‘cementation’, where panels that are left ‘dusty’ for long periods, combined with regular light dews, cause the dust to become hardened on the panel and difficult to remove without abrasion (which can damage the solar cells). This can be avoided by using this hydrophilic coating which minimises losses from decreased light absorption. The benefits of the hydrophilic non-stick nature of the coating outperform previously favoured hydrophobic coatings - which have required rainfall heavy enough to move the dust in order to be effective , and are of limited use on panels that are not at a steep enough angle for the water or dew to run-off easily. Solar (PV) PanelGuard can be applied to panels as part of an ongoing cleaning and maintenance schedule on site before factory shipment or on-site prior to installation - giving both existing and new installations the ability to enhance energy yield by 6-7%. For more information on PV (Solar) PanelGuard please contact Simon Mercer on simon.mercer@signo-nanocare.com Difference in performance 4 to 6 – 4.99 %

Difference in performance 4 to 6 1.04 %

1.0635 Performance Factor

Save time and money

Reliable rectifier solutions: We’re short on lead times, long on experience. Contact us or one of our sales partners.

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVES

ABRASIVE BLASTING EQUIPMENT

High Carbon Steel shot and Grit. Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni.

For all your Shotblasting & Engineering needs.

No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

Straaltechniek UK Ltd Unit 8 Valley Works, Grange Lane, Sheffield, S5 0DQ Tel: 01142 571077 Fax: 01142 571075 www.straaltechniek.co.uk

CLEANING, DEGREASING & PRETREATMENT

THE LOWER THE T E M P E R AT U R E THE HIGHER THE THE IMPACT

AIRLESS SPRAY & COATING EQUIPMENT Scangrit has become one of the leading suppliers of blasting abrasives by meeting the rigorous demands of European Industries. We combine huge resources of skill and expertise to provide you with the widest range of top-performing products, a first-class technical support service and fast reliable deliveries. When you need to take abrasive action, you’ll find Scangrit is a hard act to follow.

Eastfield Road, South Killingholme, N.E. Lincolnshire, UK Tel: +44(0)1469 574715 Fax: +44(0)1469 571644 e-mail: sales@scangrit.co.uk www.scangrit.co.uk

ADVICE BOILERS & STEAM GENERATORS ACID PROOF EQUIPMENT

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

COMPLETE FINISHING PLANT

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

NOVEMBER 2023

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

MATERIAL & EQUIPMENT SUPPLIERS CLEANING, DEGREASING & PRETREATMENT

Equipment +Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

COMPUTER SYSTEMS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

ELECTROPHORETIC COATINGS SUPPLIER

EFFLUENT TREATMENT

Do you know what your production line is doing? ORPHEUS DOES

ORPHEUS... Proven Production control software Barcode technology provides TOTAL ORDER TRACKING and TRACEABILITY Interested? Why not give us a call for a demonstration. Mark dimmock Acton Gate Systems Ltd, Essington, Staffordshire

01902 249299

www.neutralac.co.uk

TENNANTS

actongate

www.actongate.co.uk enquiries@actongate.co.uk

TENNANTS DISTRIBUTION LIMITED

ELECTROPLATING EQUIPMENT

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

FILTERS

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

NOVEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS EFFLUENT TREATMENT PLANT

HOT DIP GALVANIZING

HOOKS & JIGS

WEDGE GROUP GALVANIZING LTD Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. ✔ 14 plants across the UK ✔ 1.5mm washer to a 29m beam ✔ 24hr turnaround on request ey 8·8` 8·8b

Scan to ﬁnd your nearest plant info@wggltd.co.uk 01902 601944 GENERAL

FINISHING SYSTEMS

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JIG STRIPPING

Over 40 years of effective solutions! We are your natural partner when selecting hanging and masking technology. Don’t hesitate to get in touch if you have questions about any of our products or our work! Jason Hardeman, jason@epifatech.uk Phone: +44 7500 938 950

www.epifatech.com

HEATERS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

NOVEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS MASKING - TAPES, CAPS & PLUGS

MASKING

PAINT STRIPPING

NYLON COATING POWDERS

www.epifatech.com

LACQUERS OVERHEAD CONVEYORS

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com. Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

NOVEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS POWDER

POWDER COATING EQUIPMENT

gemapowdercoating.com

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

Applying

OVENS, CURING & DRYING

Advanced powder coating system technology for greater productivity and operating efficiency delivers top performance at the lowest operating cost. Get in contact today +44.161.498.1500

www.nordson.com/hdlv

Performance by design

PUMP & FILTRATION SPECIALISTS

Your global partner for high quality powder coating

Feeding

Mixing

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

Controlling PRETREAMENT CHEMICALS

Aluminium Anodizing

7 Ravenswood Drive, Heaton, Bolton, BL1 5AJ TEL: 01204 495818 EMAIL: david@bcmetalfinishing.co.uk

Chemetall’s Anodizing Technology.

PRODUCT RANGE METACLEAN AL Powder and liquid alkali cleaners for spray and immersion degreasing

METPHOS CL Single stage degrease phosphates for use at ambient temperatures

METACLEAN DR Acid based materials for etching derusting and descaling applications

METSOL PT A wide range of environmentally friendly materials for wipe on degreasing applications

PHOSGUARD LW Lightweight Iron and Zirconium Phosphates pretreatments for use prior to painting

CM-WP-0377EN-07.2022

PHOSGUARD ZP Zinc Phosphates prior to rust proofing and painting PHOSGUARD NC Non Chromate conversion coatings for aluminium

STRIPSOL PS Paint and powder coating strippers covering a wide range of applications METSOL SD Single stage low temperature degreasers for use in vapour degrease plants DESOL PW Panel wipes and pretreatment wipes

We supply automatic dosing equipment, spray nozzles and standpipe fittings for pretreatment plants and powder coating equipment parts

www.chemetall.com

WEB: www.bcmetalfinishing.co.uk

NOVEMBER 2023

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

MATERIAL & EQUIPMENT SUPPLIERS OXYGEN CLEANING

PUMPS

RECTIFIER EQUIPMENT

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

SOLVENT RECYCLING

SPECIALIST SERVICES

SPRAY BOOTHS

PYROLYSIS / BURN OFF OVENS

SPRAY GUN WASHERS

SPRAY WASH Equipment +Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

SOLUTEX PARTS & PAINT SPRAY GUN WASHERS

S l Solvent t & Water W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225 ULTRASONIC

SURFACE WORLD TRADE SHOW

turbex.co.uk NOVEMBER 2023

MATERIAL & EQUIPMENT SUPPLIERS SURFACE FINISHING & EFFLUENT TECHNOLOGIES

THERMAL FLUID

AUTOMATIC & MANUAL METAL FINISHING PLANT & EQUIPMENT

Thermal Fluid Heating

Fume Extraction

Effluent Treatment

TEL: +44 (0) 121 314 1191 enquiries@plastratum.com www.plastratum.com

DI Water Generation Plastratum Ltd 100 Armoury Road Birmingham B11 2RH

VIBRATORY FINISHING EQUIPMENT & MATERIALS

Technology now for the future • • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

VAPOUR DEGREASING

info@babcock-wanson.com www.babcock-wanson.com

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

THERMAL INSULATION

Thermal Insulation Spheres

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

Frogspawn™ by Manufacturing in the UK since 1957

braude.co.uk

WATER PURIFICATION

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NOVEMBER 2023

To advertise in these pages under an existing or heading of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

Straaltechniek UK Limited

8 Valley Works, Grange Lane, Sheffield, S5 0DQ, United Kingdom

Table Wheel Blasting Machines

Air Blast Hand Cabinets

• Work zone mm; 1803 Dia x 1500 H

• Type; Pressure Work Zone mm; 900W x 600D x 350H

• Work zone mm; 2743 Dia x 400 H • Work zone mm; 1500 Dia x 1000 H • Work zone mm; 1000 Dia x 400 H • Work zone mm; 1200 Dia x 1200 H • Work zone mm; 1100 Dia x 500 H

• Type; Pressure Work Zone mm; 900W x 700D x500H • Type; Pressure Work Zone mm; 900W x 700D x500H

Tumblast Wheel Machines

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Rubber Belt Volume Litre; 420 Litre

• Type; Suction Work Zone mm; 700W x 500D x400H

• Type; Steel Volume Litre; 425 Litre

• Type; Pressure Work Zone mm; 800 Dia Turntable

• Type; Rubber Belt Volume Litre; 50 Litre

• Type; Pressure Work Zone mm; 500 Dia Basket

• Type; Rubber Belt Volume Litre; 150 Litre Belt

• Type; Pressure Work Zone mm; 1200 x 750 x400

• Type; Rubber Belt Volume Litre; 170 Litre Belt

• Type; Suction Work Zone mm; 700W x600D x300H

• Type; Rubber Belt Volume Litre; 180 Litre Belt

• Type; Pressure Work Zone mm; 600W x 500D x 400H

• Type; Rubber Belt Volume Litre; 80 Litre Belt

• Type; Pressure Work Zone mm; 1400W x 700D x 600H

Hook Wheel Machines

Blast Rooms

• Type; I Track Work Zone mm; 1800 Dia x 1800L

• Work Zone mm; 4000L x 2000W x 2000H Type; Room Abrasive Recovery; Waffle Floor

• Type; Y Track Work Zone mm; 1500 Dia x 1700L • Type; Y Track Work Zone mm; 800 Dia x 1200L • Type; Y Track Work Zone mm; 1100 Dia x 1600L Roller Conveyor Wheel Machines • Type; Roller Conveyor Work Zone mm; 1000 x 500 Wheel No; 4

• Work Zone mm; 4000L x 2000W x 2000H Type; Room Abrasive Recovery; Waffle Floor • Work Zone mm; 20ft x 8ft x 8ft Type; Container Abrasive Recovery; Sweep Up • Work Zone mm; 20ft Dust Filters • Various Types & Sizes

Just Clever Chemicals

No Water. No Gas. Reduced Carbon Footprint.

1000+ hours salt spray protection

With an estimated 30% rise in gas prices, can your company afford not to switch to our ambient, one stage pretreatment technology?

No water required - no sludge produced

Our ambient temperature one stage processing system requires no heating and therefore no gas.

Ambient processing - no gas required

Additional benefits when switching include: better corrosion protection, savings in water, and savings in extra labour costs. Customers who switch from their standard three stage phosphating plant to our innovative one stage Toran 3 technology reduce their overall costs by 23% annually. Contact Metavate to help your business move forward. Phone: 01926 494126 Email: info@metavate.co.uk Website: www.metavate.co.uk

No ﬂash rust for 6 months on treated-metal prior to painting