Surface World February 2025

The UK's only magazine covering the surface finishing industry

FEBRUARY 2025 WE HAVE EVERYTHING COVERED –

follow us on X (twitter) @surfaceworldmag – visit www.surfaceworld.com

gemapowdercoating.com

High-quality solutions for powder coating

Gema Europe Srl | Via Goldoni, 29 20090 Trezzano s/N | Italy T +39 02 48 400 486

Gema Europe Srl – UK Branch Tel: 0044 1202 763 942 Email: uk.sales@gema.eu.com

First for Sustainability With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

architectural.interpon.com

FEBRUARY 2025 VOLUME 32 NUMBER 2 MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER

COMPANY SPOTLIGHT

Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com

BARIL COATINGS – SUSTAINABLE COATING SOLUTIONS.

CIRCULATION & SUBSCRIPTION DEPARTMENT

INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF.

Sheena Burrus

QUALICOAT UK & IRELAND

e: sheenaburrus@hillmedia.com

INSTITUTE OF MATERIALS FINISHING

EXHIBITION ORGANISER

QUALITY HAS A NEW LABEL OF CONFORMITY.

Sheena Burrus

INDUSTRY NEWS

e: sheenaburrus@hillmedia.com

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RAJ CELEBRATES 30 YEARS WITH COATINGS GROUP.

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AXALTA AND DÜRR PARTNER ON AUTOMOTIVE DIGITAL PAINT TECHNOLOGY.

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Hill Media Ltd, Marash House

CARLISLE FLUID TECHNOLOGIES REBRANDS AS BINKS, EXPANDING ITS

2-5 Brook Street, Tring, Hertfordshire

LEGACY OF INNOVATION AND CUSTOMER-CENTRIC SOLUTIONS.

HP23 5ED, United Kingdom.

INTERPON HELPS POWDERTEK TO DOUBLE IN SIZE THROUGH PRODUCT

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2024 ISSN 1757-367X

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DIFFERENTIATION AND PROCESS EFFICIENCY.

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GALVANIZING EXPERT TAKES TO THE INTERNATIONAL STAGE TO SHOWCASE SUSTAINABILITY.

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PAINT & POWDER ANOCHROME TECHNOLOGIES ACHIEVES INTERNATIONALLY RECOGNISED CERTIFICATION.

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NEW CONE AND PLATE VISCOMETER - Rotate and flow through thick and thin.

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POSITECTOR SERIES: Revolutionising Coating Inspection by DFT Instruments UK Ltd and DeFelsko.

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DÜRR EQUIPS FIRST BYD PLANT IN EUROPE WITH SUSTAINABLE

We are pleased to announce an update to our quality label to recognise all powder coating that conforms to the QUALICOAT Specification.

PAINTING TECHNOLOGY

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POWDER COATING APPLICATION BOOTHS.

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Q&A: WHY MEASURE SURFACE ENERGY?

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TACKLING THE CHALLENGE OF CORROSION.

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PAINTING BY NUMBERS …… Efficient Live Product Cure Temperature Monitoring.

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Protecting Your Fleet From Adverse Weather - THE REFINISHING ROLE.

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OVENS, SPRAYBOOTHS & PROCESS HEATING GOING GREEN.

This revision to our brand identity does not alter our fundamental principles or mission. QUALICOAT remains steadfast in its commitment to the vision, mission, and company values that have guided us for almost 40 years.

EXCELITAS INFRA-RED BOOSTER SPEEDS UP POWDER COATING AND

We look forward to sharing with you the future of quality Architectural Powder Coating in the next 40 years.

SECOND MECWASH MWX400 SYSTEM TRANSFORMS PARTS WASHING

IMPROVES QUALITY.

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HEATING AND COOLING IN ELECTROPLATING AND SURFACE ENGINEERING – THE HIGHEST CHEMICAL RESISTANCE WITH LOW SPACE REQUIREMENTS.

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING OUR 2025 BROCHURE NOW AVAILABLE.

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CAPABILITIES AT VIXEN CNC.

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THE NEWBORN BENEFITS: OPEN THE BOX ON “NEXT-GEN” CLEANING.

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PRODUCTS & PROCESSES

qualicoatuki.org

PURPOSE OF ATTACHING PROTECTIVE FILM TO PROFILES FOR WINDOWS.

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MATERIAL & EQUIPMENT SUPPLIERS

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COMPANY SPOTLIGHT

BARIL COATINGS – SUSTAINABLE COATING SOLUTIONS 1. From Water to Paint

At Baril Coatings, we enable our clients to protect their assets sustainably while reducing their environmental footprint. By extending the lifespan of materials with less coating, minimizing harmful substances, and producing in a low-emission manner, we contribute to a more sustainable world.

We constantly push ourselves to enhance our products in sustainability, efficiency, and quality. Our coatings must meet the highest standards because we believe our customers shouldn’t have to choose between sustainability, performance, and cost-effectiveness.

Big news: Recycled chalk only!

Within this mission, a new major step towards sustainability is achieved. We are happy to announce that from now on, we are committed to using 100% recycled chalk only, in all of our coating products. This decision reflects our mission to innovate sustainably and reduce our environmental impact.

Curious? Here’s how we do it:

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The chalk is sourced from the process of drinking water production.

Groundwater is extracted and softened, creating small chalk pellets.

These are used in our bio-based products. Selecting the right regions to meet our demand and ensure the perfect whiteness is no small feat, but it’s worth the effort for this giant leap forward.

2. Recycling Mining Residues We use chalk, produced through an innovative method to turn mining waste into reusable, certified material.

Although mining itself isn’t ideal, repurposing this byproduct from mining, into high-quality coatings is a significant sustainable win. It is realising a 65% lower carbon footprint on our entire chalk use.

Given that our total raw material procurement for our coatings is 20% chalk, this is a substantial step toward our mission. This shift is another step in our journey to make our industry greener and leave a smaller footprint on the planet.

Painting a renewable future Baril Coatings embraces a ‘oneplanet’ philosophy, recognizing our responsibility as a producer.

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COMPANY SPOTLIGHT

We rigorously assess our entire business process, continuously searching for more sustainable solutions without compromising on quality. We are a company of action, proving our commitment through tangible results. Our big goal?

To become the greenest paint company in the world. And our mission is clear: 100% renewable by 2030, where we just made a giant step in.

We aim for a greener future, making a difference with and through coatings. That’s what we call #paintingarenewablefuture.

We have a coating-solution for every surface.

We invite you to discover more on this win-win solutions for your industry, by visiting our website, visiting our LinkedIn-page or contacting our sales-team.

Email: info@barilcoatings.nl Visit: www.barilcoatings.com

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elcometer.com 15/05/2024 11:55:25

INSTITUTE OF MATERIALS FINISHING

Become an Acknowledged Leader in Surface Engineering and Materials Finishing:

INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components?

Does the complex world of surface engineering and materials finishing cause you headaches?

If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!

The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!

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Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.

The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination.

The course, conducted by distance learning will take 16 weeks to complete.

There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing.

On successful completion, the student is awarded the Foundation Certificate.

To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.

Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.

Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.

If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.

Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.

Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.

PRACTICAL TRAINING FROM THE IMF

2 DAY ELECTROPLATING WORKSHOP

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Introduction to surface coating The need for process control Pretreatment Various plating processes Effluent

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Experience plating test pieces Analysis of plating solutions Micro sectioning of test pieces

Contact

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IMF member Price £450 per person The Non-Member Price is £550 per person Please note: other course topics may be available in the future, please enquire.

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QUALICOAT UK & IRELAND

QUALITY HAS A NEW LABEL OF CONFORMITY

By Chris Mansfield - QUALICOAT Chair QUALICOAT UK & Ireland, one of sixteen worldwide General Licensees for the QUALICOAT organisation, has seen rapid growth in the adoption of the freely available QUALICOAT Specification. A growing number of powder coating companies in the UK and Ireland are requesting to be third party inspected so they can prove that they are coating to the Specification and be able to use the coveted QUALICOAT logo on all their documentation and promotional media. The current logo has seen worldwide use for many years and has remain unchanged since the inception of QUALICOAT back in 1986.

The organisation is now set to launch a refreshed logo for its future stages of growth whilst maintaining its position to offer the very best methodology for architectural powder coating and its sustainability.

Updating a quality label reflects a commitment to staying relevant, modern, and aligned with the evolving values of an organisation.

The logo is more than just a visual element; it is a powerful representation of QUALICOAT’s identity and mission.

As the organisation grows and adapts to new challenges and opportunities, it is crucial that branding communicates who the organisation is today, not just who the organisation was when the original logo was designed.

The updated logo symbolises a fresh

chapter, embracing innovation while respecting the legacy of QUALICOAT’s past.

This rebranding effort also aims to strengthen QUALICOAT’s connection with stakeholders, including members, partners, and the broader community.

A refreshed logo enhances recognition and fosters a sense of unity, professionalism, and trust.

It reflects the organisations forwardthinking approach and reinforces relevance in a competitive and

Chris Mansfield QUALICOAT UK & Ireland Chair

rapidly changing environment.

By modernising its visual identity, QUALICOAT aims to inspire confidence and enthusiasm, ensuring the brand remains impactful and resonates with future generations.

To specify, simply state powder coating must conform ‘to the QUALICOAT Specification’ on orders for powder coated aluminium or fabricated products, where installations are located in harsher environments, such as near to coastal waters, request the involvement of a specialist coater at the early design stages of any installation. The specification ensures a vertical integration of the best quality pre-treatment systems and powders as well as the recognition of quality of the powder coater which is regularly independently verified.

All QUALICOAT UK & Ireland members are available to offer advice and can be found on the Association website at qualicoatuki.org

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INDUSTRY NEWS

RAJ CELEBRATES 30 YEARS WITH COATINGS GROUP Technical expert Raj Kumar is celebrating three decades of electroplating and specialist surface coatings with the Anochrome Group – and is looking forward to taking on new responsibilities in 2025.

Raj, from Oldbury, has worked in various roles since joining the business days after the UK’s first National Lottery draw in 1994, including Quality Control, Supervisor and Works/Production Manager.

He is currently Technical Sales Manager at Walsall-based Anochrome Ltd, offering first-class specialist advice to customers across the UK and further afield.

This year will also see, Raj, taking to the road for more regular faceto-face meetings with customers.

Raj, 50, said: “I can’t believe it’s been 30 years since I first started with the Anochrome Group. It has been, predominantly, a very enjoyable career, which has seen me progress through the ranks.

“I have acquired a lot of technical knowledge during that time, so I enjoy

fielding questions and queries from customers and coming up with solutions to their problems.

“As part of the senior team, I also assist throughout the organisation with quoting, pricing, planning, H&S, environmental, quality to name a few.

“This year I am looking forward to getting out on the road a lot more to meet both existing and new customers.

“Working for one organisation for so many years, you need to be able to get on with the people you work with on a daily basis.

“Both past and present, the management team have supported me in my progression as well.”

To contact Raj, email raj.kumar@anoltd.co.uk

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INDUSTRY NEWS

Strategic agreement brings together leading coatings and leading robotics companies

AXALTA AND DÜRR PARTNER ON AUTOMOTIVE DIGITAL PAINT TECHNOLOGY Leading global coatings company, Axalta Coating Systems (NYSE: AXTA), and innovative mechanical and plant engineering firm, Dürr Systems AG, have entered into a partnership to provide a digital paint solution, combining Axalta’s NextJet™ technology with Dürr’s robotics integration.

Digital paint, also referred to as

Axalta. “Through our partnership

overspray-free application, is an

with Dürr, we can better serve

advanced paint application that

OEM customers, building on Axalta’s

allows for precise paint placement.

coatings know-how and Dürr’s robotics

Under the terms of the agreement,

integration. Together we are driving

Dürr will serve as the robotics

the future of digital paint technology.”

integrator for Axalta NextJet™ for light vehicle Original Equipment Manufacturers (OEM).

Dr. Lars Friedrich, CEO, Dürr Systems AG, added “We are excited to collaborate with Axalta on the

“The maskless application of paint

next generation of digital paint.

for two-tone and graphics takes

As a pioneer in the field of overspray-

collaboration,” said Hadi Awada,

free application, Dürr understands the

President, Global Mobility Coatings,

requirements that OEMs demand for individual designs on their vehicles.

This agreement will enable our joint technology to come faster to market and meet the needs of our customers.”

This partnership leverages the digital paint expertise both Axalta and Dürr have cultivated over recent years.

In 2023, Axalta and Xaar announced their digital paint partnership that brought their unique capabilities together to offer solutions to light vehicle OEMs. Xaar will continue to be an integral part of the digital paint solutions that Axalta and Dürr will offer to the OEM market.

Demonstrations with Axalta NextJet™ on Dürr robotics have already begun at Dürr’s test center in BietigheimBissingen, Germany. OEMs can reach out to their Dürr or Axalta

Dürr and Axalta cooperate to provide a digital paint solution.

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representative for more information.

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INDUSTRY NEWS

CARLISLE FLUID TECHNOLOGIES REBRANDS AS BINKS, EXPANDING ITS LEGACY OF INNOVATION AND CUSTOMER-CENTRIC SOLUTIONS New Brand Identity Reflects Company’s Growth, Vision, and Commitment to Customer Success Carlisle Fluid Technologies, a leading global manufacturer of products and systems for the supply, application and curing of sprayed and dispensed materials, is excited to announce its official rebrand to Binks, marking a new chapter in the company’s long history. The rebrand aligns with the company's vision for the future and its continued commitment to innovation in service of reliable advancements in consistency, efficiency, and sustainability for customers around the globe.

A Legacy of Excellence Carlisle Fluid Technologies had long been at the forefront of developing process solutions for a wide range of material application demands.

As the company expands its product offerings and services, it has chosen to unify under the Binks name.

Together with a variety of sub-brands, the company’s more than 375 years of collective experience is now coalescing to streamline its market presence and reinforce its reputation as a trusted partner that simplifies complexities for customers worldwide, from a product level to a holistic system level.

“Our new name, Binks, pays homage to our roots while reflecting the exciting future that lies ahead,” said [Fred Sutter], CEO of Binks.

“This rebrand is an exciting milestone for our company. It represents the strength of our heritage, the innovation at the heart of our culture, and our

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unwavering commitment to supporting our customers’ success with industry-leading solutions.

We are confident that the Binks name will resonate with our customers and partners, both old and new, as we continue to evolve and grow.”

Why Binks?

The company chose to elevate a sub-brand to the level of a parent brand that has long-standing success as a strong, recognizable brand in the marketplace, reflecting the company’s ongoing innovation, cutting-edge technology, and ability to meet the challenges of modern industries.

The rebrand brings with it a new logo, updated branding materials, and a fresh website will follow, designed to improve user experience and reflect Binks’ innovative mindset.

and services, including pumps, valves, spray guns, filtration, and automation systems, all designed with a focus on efficiency, sustainability, and reliability. Along with the rebranding, Binks is poised to unveil new product innovations and initiatives in the coming months.

About Binks

What’s Next?

Binks, formerly known as Carlisle Fluid Technologies, is a leading global manufacturer of products and systems for the supply, application and curing of sprayed and dispensed materials. Binks serves a variety of industries, including automotive, pharmaceuticals, food and beverage, and manufacturing. With decades of experience, Binks continues to set the standard for precision, reliability, and innovation in fluid technology solutions.

Binks will continue to provide its comprehensive portfolio of products

For more information, visit www.binks.com

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INDUSTRY NEWS

INTERPON HELPS POWDERTEK TO DOUBLE IN SIZE THROUGH PRODUCT DIFFERENTIATION AND PROCESS EFFICIENCY A partnership between the Interpon team at AkzoNobel and PowderTek, a powder coater in Northern India, is helping to provide architects with colors and styles to enhance their creations and provide the warranties to protect their buildings for years to come.

PowderTek chose to work exclusively with Interpon to coat the aluminum facades, windows, doors and similar architectural products that feature in many Bollywood star bungalows and homes throughout the region. As well as using Interpon D Futura, Anodic and Stone Effect powder coatings, PowderTek is also the first business in the region to use 100% Interpon D STF powder and basecoat to give surfaces a natural, wood-like finish.

Since partnering with AkzoNobel and working with its Technical Services team to give the firm a meaningful competitive advantage through bespoke colors and operational efficiencies, PowderTek has grown its operations by a factor of three and expects to double in size over the next 12 months.

It is similarly a champion of Interpon bonded metallic powder coatings.

With AkzoNobel’s special bonding techniques, the Interpon team can significantly improve the lustre and finish of its premium special effect metallic powder coatings to deliver a uniform metallic finish with even greater color consistency and

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performance. Two colors that are especially trending at present are Steel Bronze and Golden Beach.

Kshitij Anand, CEO of PowderTek, describes it as a genuine partnership: “We are expert coaters; the Interpon team are experts in powder. If we are using a new shade, then the Technical Services team will help us stabilise the use of that shade on the line. If the temperature isn’t consistent in the oven, then the variation in shade becomes more prominent. They give us the guidance and we follow the steps.”

Sustainability is similarly important. The new generation of metallic effects is reducing the use of liquid coatings, while still providing the stunning effect that ‘real’ metals deliver. Powder coatings are completely free of Volatile Organic Compounds (VOCs) and any overspray can be captured and reused.

Narasimha Rao, Country Sales Manager India, Nepal, Sri Lanka & Bangladesh says: “Kshitij and his PowderTek team are among the top coaters in the region, who trust the quality of our products and our technical support. We’re helping not only to give

them a point of difference through colors and finishes that are always on trend, but also further improve their production processes to be more sustainable and efficient.”

“With AkzoNobel as our partner, and their commitment to working only with the best, we are excited about how they can help us in becoming the biggest powder coatings brand across the whole country,” Kshitij concludes.

For more information, visit: https:// www.interpon.com/gb/en/insights/ powdertek-testimonial

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INDUSTRY NEWS

GALVANIZING EXPERT TAKES TO THE INTERNATIONAL STAGE TO SHOWCASE SUSTAINABILITY Technical Services Director at Wedge Group Galvanizing Ltd, David Nobes, had the honour of sharing his expertise on sustainability strategy and its successful implementation with an international audience during a recent visit to Madrid (Spain).

David was invited by Juan Campos, MBA Program Coordinator at the Universidad Autónoma de Madrid (UAM), to deliver a presentation to students at the university. Separately, Juan Carlos Higueras, Director of MBA Programs at the EAE Business School, extended an invitation for him to deliver the same presentation to students at EAE. Both events reflect the institutions’ commitment to bridging academic theory with practical application to address global environmental challenges.

“Juan Campos from the UAM had visited the UK over the summer and expressed a strong interest in the work I’ve been doing as part of my MSc in Sustainable and Ethical Business Management at Derby University.”

David said. “He was particularly intrigued by Wedge Group’s journey

towards Net Zero and the innovative practices we’ve implemented to reduce our carbon footprint.”

“It was a privilege to share these insights with international students, exploring the challenges organisations face when implementing sustainable processes, as well as the ambitious targets set by governments worldwide.

It was also an opportunity to highlight the inherent sustainability of galvanizing as an industry and the significant progress Wedge Group Galvanizing has made to enhance its eco-friendly credentials.”

David concluded by expressing his gratitude to both institutions: “I would like to thank Juan Campos at the UAM for his kind invitation, as well as Juan Carlos Higueras at EAE Business School for inviting me to share this

presentation. My sincere thanks also go to Karyn Suárez at EAE Business School for her role in facilitating the sessions and ensuring everything ran smoothly.

The engagement and curiosity of the students was truly inspiring.”

Wedge Group Galvanizing Ltd is the largest hot-dip galvanizing organisation in the UK, with a history dating back over 155 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service.

For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk

20

WEDGE GROUP GALVANIZING Your Galvanizing Partner

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Quality Management

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Head Office: Stafford Street, Willenhall, West Midlands, WV13 1RZ

PAINT & POWDER

ANOCHROME TECHNOLOGIES ACHIEVES INTERNATIONALLY RECOGNISED CERTIFICATION Anochrome Technologies, a high-quality spray coatings, anodising and aluminium passivation specialist, has received a new automotive industry certification in recognition of its quality management system.

Bloxwich-based Anochrome Technologies Ltd has been certified to the automotive technical standard IATF 16949 following a rigorous inspection process.

The award was developed by The International Automotive Task Force (IATF) - a group of automotive manufacturers and their respective trade associations - and approved by the International Organization for Standardization (ISO). It is the globally recognised standard for quality management systems in the industry.

Anochrome Technologies, part of the Anochrome Group, uses manual, automatic and robotic techniques to produce premium finishes for several industry sectors including automotive, industrial, aerospace, wind energy, marine, and many more.

Group Compliance

22

Manager Sue Guilmant praised the team for achieving the certification.

“The process of achieving this certification took six months of planning and sheer hard work by the team at Anochrome Technologies,” said Sue. “The speed at which it was completed was primarily down to the fact that this site has a great team and had already applied many of the automotive quality disciplines within their day-today functioning for many years.

“I am so proud to be working with such a fantastic team to achieve this.”

The certification also recognises a business' commitment to continual improvement whilst reducing defects and waste in the supply chain.

Mark Jones, Anochrome Group Managing Director, said: “We are delighted that Anochrome Technologies has achieved IATF 16949.

The certification is an enabler to trade in international markets and will allow us to grow the business still further.”

Anochrome Technologies is the fifth company within the Anochrome Group to be certified to IATF 16949, following in the footsteps of Anochrome Ltd, WEP, Inlex and Anocote Czech Republic. The business also holds management system certifications ISO 9001 and ISO 14001.

See all of Anochrome Group’s accreditations here: https://anochrome.com/ accreditations/

PAINT & POWDER

NEW CONE AND PLATE VISCOMETER Rotate and flow through thick and thin About BYK BYK-Gardner GmbH – worldwide partner of the automotive, paint and plastics industries for quality control of color, appearance, and physical properties – is announcing the new byko-visc CP Rotational Viscometer.

suppliers in the field of additives and measuring instruments. Additives

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carbide sample plate.

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direct drive motor. Cones are attached

of the viscosity of samples is a key step in

and seamlessly switched by a bayonet

the quality assurance process of paints

coupling. No need for recalibration!

and coatings. To meet your requirements

BYK is one of the world’s leading

Kempen, Moosburg, Schkopau and Geretsried), in the Netherlands (Deventer, Nijverdal, and Denekamp), in

These new Cone and Plate

Great Britain (Widnes), in the US

BYK Instruments now offers a new product

Viscometers offer the same intuitive

(Wallingford, Chester, Gonzales,

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of the ALTANA Group.

24

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PAINT & POWDER

POSITECTOR SERIES:

Revolutionising Coating Inspection by DFT Instruments UK Ltd and DeFelsko The PosiTector series, developed by DeFelsko, the leading US manufacturer of paint inspection equipment, offers a versatile and cost-effective solution for coating applicators and inspectors. The system allows users to easily swap interchangeable probes with a single PosiTector gauge body, streamlining multiple inspection tasks with one device.

Versatile Gauge Body and Models The PosiTector gauge body is available in two models: Standard and Advanced. Both feature a large touchscreen display, user-friendly navigation, internal memory, and an IP65-rated enclosure. The Advanced model adds Wi-Fi, Bluetooth, additional memory, onscreen graphing, and advanced probe features, such as the ability to take over 180 readings per minute in scan mode (PosiTector 6000) or measure up to three layers on non-metal substrates between 13-7800um with the 200 series probe.

The latest PosiTector gauge body is fully compatible with all PosiTector probes manufactured since 2012. This backward compatibility allows the gauge body to easily convert into various inspection tools, such as a dew point meter, surface profile meter, soluble salt tester, hardness tester, gloss meter, or ultrasonic wall thickness gauge, making it highly adaptable to different needs.

Quick and Easy Probe Changes Changing probes on the PosiTector system is simple. There is no need to turn off the device—just slide the probe out, following the arrows on the back, and insert another probe.

The gauge body automatically recognizes the new probe and retains all settings, including calibration, language preferences, and measurement units. This seamless probe switching eliminates the need to relearn menu functions, saving time during inspections.

The system also helps reduce costs and space by allowing users to consolidate all inspection equipment into one compact case. You can start with a single probe and expand your collection over time or opt for a standard or custom kit to suit your specific needs.

Advanced Features and Connectivity The PosiTector Advanced gauge body offers additional features that enhance inspection efficiency. When connected to the PosiTector 6000, users can access specialized modes like PA2, 90/10, and 19840, along with Smartbatch functionality for the PosiTector SPG. The dew point meter includes trend charts and live graphing, providing deeper insights during inspections.

PosiTector’s integration with the PosiSoft Software Suite makes it easy to compile professional reports. You can download readings from multiple probes and generate

26

multi-batch PDF reports, simplifying data analysis and presentation. Bluetooth and Wi-Fi connectivity allow for easy report generation in the field or remote data transfer to a computer.

Simplified Inspections with Prompted Batch Mode The PosiTector 6000, 200, and UTG gauges feature a “Prompted Batch Mode,” which simplifies inspections by providing on-screen prompts for each measurement. This is particularly useful for repetitive jobs or when specific measurement locations are required. Multiple templates can be stored, allowing for consistent and efficient inspections.

Minimized Downtime with Recertification For companies with multiple probes, the PosiTector system reduces downtime by allowing only the probes to be sent for recertification, not the entire gauge body. This means the gauge body remains in service, eliminating the need for recalibration.

Cost-Effective and Space-Saving The PosiTector range offers significant cost savings by allowing multiple probes to share a single gauge body. Kits are available in medium, large, and heavy-duty Pelican cases with customizable interiors, saving space and reducing the number of cases needed.

For more information contact Mark Conlon at DFT Instruments UK Ltd, the official UK and Ireland distributor for DeFelsko.

Telephone: 01442 879494 Email: sales@dftinstruments.co.uk Visit: www.dftinstruments.co.uk

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Customizable PDF Reports

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

PAINT & POWDER

First commission for Dürr Systems AG from BYD in the passenger car segment

DÜRR EQUIPS FIRST BYD PLANT IN EUROPE WITH SUSTAINABLE PAINTING TECHNOLOGY The Chinese electric vehicle manufacturer BYD Auto Company Limited is building its first European passenger car plant. To equip it with painting technology, BYD selected Dürr. Over the coming months, the German mechanical and plant engineering company will send more than 120 robots to Hungary for various painting lines. These robots, fitted with EcoBell3 atomisers, deliver outstanding quality and support sustainable painting.

BYD Auto Company Limited, one of China’s largest vehicle manufacturers and ranks among the market leaders in electric vehicle sales. Now, the company is becoming one of the first Chinese car manufacturers to build a European car factory, located in Szeged, Hungary, . For painting its “New Energy Vehicles” (NEV), BYD has partnered with Dürr, one of the world's leading mechanical and plant engineering firms to supply and install more than 120 painting and handling robots.

“As a world market leader in automotive painting, Dürr is the right partner to implement projects of this size successfully and on schedule.

It was not just our outstanding technology that won over BYD, but also our experience in Hungary, where we have already completed a number

28

of projects,” explains Dr. Lars Friedrich, Head of the Application Technology division at Dürr. This is the first order the company has received from the Chinese carmaker in the passenger car segment after Dürr Systems AG was successfully audited by BYD before being considered as a supplier.

Latest robot generation for painting process The painting lines will use Dürr’s latest EcoRP series painting robot, available in both six- and seven-axis variants for interior and exterior painting.

The seven-axis robot offers high precision and flexibility for interior painting, reaching even the most difficult to access areas. Six-axis robots will handle exterior painting.

The scope of supply also includes the corresponding door, lid, and flap openers as additional aids for the painting process.

Protection upgraded

Leading-edge Metal Pre-treatment Technologies SurTec 650 - Tri-chrome Passivation for Aluminium Best-in-class bare metal corrosion protection and excellent paint adhesion Outstanding filiform corrosion resistance QPL-listed; Meets MIL-DTL-81706-B and MIL-DTL 5541-F

SurTec 643 - High-Performance Chrome-free Aluminium Conversion Coating Specifically designed for the application in the architectural industry Leading-edge performance in filiform corrosion resistance Easy handling without additives as make-up/replenisher system

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SurTec Group UK Office Nigel Wicks

+44 7841 527552 Nigel.Wicks@SurTec.com

PAINT & POWDER

Sustainable paint application

Automated body cleaning

EcoBell3 high-speed rotary atomisers ensure flawless painting quality with uniform shade, flow, and layer thickness. When combined with the associated cleaning equipment and colour change technology, the atomiser family minimises paint and solvent consumption and enables fast colour changes within the cycle time.

In future, BYD will also be able to sustainably implement customers' special colour requests using Dürr's standardised, modular EcoSupply P paint supply system with pigging technology. The ”pigs” –fitting bodies matched exactly to the internal diameter of the hoses– push paint to the colour changer and return any leftover paint back into the paint container, leaving absolutely no trace of residue and eliminating the need for cleaning. This process reduces paint and the rinsing agent consumption, benefiting both budget and the environment.

The supply scope also includes cleaning robots that remove dust and dirt particles from the bodies before painting. Flexible-action feather rollers clean different body shapes efficiently

and independently of each other in nearly any combination and order – ideal for BYD’s various NEV types.

For more information about Dürr and its innovations, visit www.durr.com

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PAINT & POWDER

POWDER COATING APPLICATION BOOTHS Models: ELECTRON Powder Coating Booths are vital for powder applications in production processes. The aim is to protect human health and maximize powder savings.

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PAINT & POWDER

Q&A: WHY MEASURE SURFACE ENERGY? Surface energy plays a crucial role in determining the wetting behaviour of liquids on solid surfaces. Generally, surfaces with higher surface energy tend to be more easily wetted by liquids, resulting in better spreading, while surfaces with lower surface energy are more likely to repel liquids.

A prerequisite to any adhesion and bonding is wettability, and so understanding surface energy is critical to the success in the application of adhesives, coatings, inks and more.

Surface energy can be measured in different ways, both before and during the manufacturing process. Here, Kevin Brownsill (KB), Head of Technical and Learning at adhesives and sealant supplier Intertronics, and Alison Fox (AF), Brand Manager of Dyne Testing, an Intertronics brand, answer some of the important questions about why manufacturers should measure surface energy.

34

Why is surface energy important?

AF: Different solids have different surface energy depending on their molecular makeup. For example, polytetrafluoroethylene (PTFE) has a very low surface energy, and metals typically have a high surface energy.

The surface energy of a substrate can also be affected by roughness and contamination. Surface energy will affect liquid flow across the substrate and can influence, for example, the formation of homogenous thin coatings and the way that fluids react with objects placed in the human body in biomedical applications.

KB: The successful application of adhesives, coatings, inks and other materials where adhesion is important is highly dependent on the wettability

PAINT & POWDER

of these materials to the target substrate. If the liquid behaves like water on a greasy plate, forming discrete balls rather than a film, then it is easy to see adhesion problems ahead.

Why is wetting necessary?

KB: Wettability is a prerequisite of adhesion. For bonding or printing to be a success, the surface energy of the substrate must be higher than that of the liquid so that wetting can occur – the liquid forms a contiguous film on the surface, rather than the liquid beading up or retracting from the surface. So, we need to understand the relationship between the surface energy of the substrate and the surface energy (or surface tension) of the liquid. Many modern plastics have low surface energies that make bonding a challenge, because they are lower in value than the adhesive or ink. Another issue may be surface contamination, like oils, greases or release agents, which can influence surface energy and inhibit wetting.

AF: Surface measurement technologies help identify the cause of poor wettability, so that manufacturers can optimise material choice or the surface preparation process to eliminate adhesion issues. We can measure physical properties of the substrate and the surface tension of the liquid; understanding those is important for that bonding mechanism.

How and when do you measure surface energy?

KB: That depends on the situation.

For qualitative and fast testing, dyne inks are a cost-effective method that can be used for on- or off-the-line testing. The inks have specific surface tension, measured in mN/m, or dyne/ cm, often known as “Dynes”. When a dyne ink is applied to a substrate, the ink will either form a continuous film on the surface or pull back into small droplets. If you apply a 38 dyne ink to a substrate, and the ink stays as a film for three seconds, the substrate has a surface energy of at least 38 dyne/cm.

Dyne inks are predominantly supplied in a special pen (hence, Dyne Pen), which makes them very convenient

36

and portable. A manufacturer can take a component/material off the production line and test it quickly for its surface energy – so for example, confirming that a polyethylene film has been surface treated prior to printing.

By using a range of Dyne Pens of various dyne levels, the surface energy of a substrate can be determined to a narrow range.

AF: At the other end of the scale are measuring instruments like tensiometers. A tensiometer is an instrument used to measure the surface tension of liquids. It can also measure other properties, like contact angle. The wetting behaviour of a liquid on a solid surface is directly related to the contact angle and surface energy, where a lower contact angle indicates higher surface energy and better wetting, while a higher contact angle suggests lower surface energy and poorer wetting. A good example of this kind of instrument is the Biolin Scientific Theta range of optical tensiometers. A drop of liquid is dispensed onto a substate, and viewed from the side with a high resolution camera. This is analysed with sophisticated, user-friendly software.

These instruments are predominantly used off-line to give accurate and repeatable quantitative measures of contact angle, and therefore wetting.

Optical tensiometers like the Theta range are used in production quality control centres, product development and research laboratories and test

houses. With contact angle measurement you can compare a range of solids and liquids with surface treatments to ascertain the most effective.

How can surface energy be improved?

AF: First, manufacturers should understand what surface properties are needed to obtain the ideal conditions for adhesion. If you’ve got a clean, dry, dust-free and non-porous surface, you’ve got the first step to good wettability. For some applications, the surface can be cleaned with an isopropyl alcohol wipe to ensure there are no oils or greases.

For more critical applications, understanding the cleanliness of the substrate is beneficial. For example, on metal substrates, the SITA CleanoSpector is a popular and easy-to-use handheld non-destructive metal cleanliness test instrument used for measuring organic contamination such as oil, grease, coolants, release agents and cleaning fluid. This can indicate the need for a more effective cleaning process or highlight a poorly functioning cleaning process.

Even if you have a clean substrate, you will still have wetting and bonding problems if that substrate has a low surface energy or is a non-polar surface. Many common plastics, such as polyethylene and polypropylene, have non-polar surfaces and low surface energy.

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PAINT & POWDER

Some form of additional surface treatment can help; this includes flame treatment, corona or plasma.

What is plasma surface treatment?

KB: Application of plasma to a surface can clean at a molecular level and increase surface energy – activating the surface ready for bonding. For example, at Intertronics, we have used atmospheric plasma on a polyethene surface. Untreated it had a surface energy in the low 30s mN/m, but treated it had a surface energy of ~55 mN/m, therefore making it bondable with an adhesive with a surface tension in the 40/45 mN/m range.

Plasma can modify and functionalise surfaces to prepare them for adhesive bonding, varnishing or printing without altering the bulk properties, or marking or discolouring the treated part. In a process known as surface functionalisation, plasma treatment

causes the generation of polar oxygen groups on the substrate’s surface, which can act as bonding anchors by forming covalent bonds with molecules in an adhesive to increase bond strength.

for R&D, pre-production or medium volume work due to its small size and manoeuvrability, while a variant, the PZ2-i can be mounted onto a robot for automated or semi-automated applications.

Atmospheric pressure plasma treatment is a versatile and efficient method for surface modification, widely used in industries ranging from automotive to biomedical for improving surface properties without altering bulk material characteristics.

These devices can often use compressed air, or sometimes specific gas mixtures for special applications.

For larger scale fast production, manufacturers can opt for technology such as the Relyon plasmabrush PB3, which can be integrated into automated, continuous production processes.

In summary, the wettability of a surface is a complex interplay between the surface energy of the solid, the surface tension of the liquid, and their interactions. The contact angle serves as a measurable indicator of these underlying forces, providing valuable information about the wetting behaviour of liquids on different surfaces. Understanding wetting behaviour is a prerequisite to achieving good adhesion for your adhesive, coating, ink, or paint.

In addition, there are a range of cold atmospheric plasma devices on the market. The Relyon piezobrush PZ3 handheld device is a good choice

For assistance in measuring surface energy and to find out which application is most suited to your production needs, visit Dyne Testing’s website https://dynetesting.com/

PAINT & POWDER

TACKLING THE CHALLENGE OF CORROSION

By Jorrit van Rijn, Global Segment Manager for Industrial, AkzoNobel Powder Coatings

Why are powder coatings a popular choice in tackling the multi-trillion-dollar corrosion challenge?

Corrosion is more than just an unsightly nuisance.

It can cost businesses, governments, and indeed entire countries billions of dollars every year.

According to a study by The National Association of Corrosion Engineers (now AMPP), the global cost of corrosion is now estimated to be greater than $3 trillion.

Corrosion can lead to major disruptions in productivity and a significant hike in operating and maintenance costs. And it is not just about the bottom line. It is also the impact that corrosion has on safety, and the risks associated with product failure.

Experts from the AMPP warn that the issue is only going to get worse, driven by climate change. Heavier rainfall and

more intense storms at one end of the extreme and hotter, longer heatwaves at the other place huge pressure on the designers to find ways of protecting their creations over the long term, whether that’s a simple piece of playground equipment in a school or a park through to a major piece of essential infrastructure.

Different metal surfaces also present different challenges and require different approaches to corrosion protection. Location, application, and use are all important factors in determining what protective coatings are most suitable.

Powder coatings have been used to address corrosion for decades and new products are constantly being innovated.

Powder coatings not only give originators and operators solutions that enhance performance but also support brand integrity, eliminating the presence of ‘red dust’ on a

40

product which potentially destroys consumer confidence, ensuring the visual appearance is maintained.

So why are powder coatings so popular? And why can they prove so effective at protecting surfaces against corrosion?

The benefits of powder coatings Protecting a pre-treated surface by using a powder coating brings a number of benefits, notably around the two key themes of performance and sustainability.

In terms of performance, powder coatings are available that provide especially excellent edge coverage.

This makes them ideal for coating the sharp edges and more difficult shapes that might typically be encountered, for example, in the manufacture of Agricultural and Construction Equipment (ACE). The risk of corrosion is most often greatest at the edges of a surface where there is less of a coating barrier to protect the base metal.

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PAINT & POWDER

Powder coatings also have significant sustainability benefits, being free from solvents and Volatile Organic Compounds (VOCs) and offering different levels of durability. Surfaces that are powder coated are much easier to clean and maintain. They also offer greater resistance to scratching or marring, both during production and in transit, therefore helping to prevent the process of corrosion from taking place.

They are also more sustainable in terms of the material you use, and the process you follow. A powder coating delivers the same and usually a better chemical, mechanical and weathering performance than a liquid, but in fewer coats or even a single layer. They are easy to apply and very forgiving in their application, being less sensitive to runs, sags or bumps.

In the application process, a powder coating creates significantly less waste, since any overspray powder coating can be collected, recycled and re-used. There is also the benefit of having no hazardous waste to dispose of, nor the expense or inconvenience of doing so.

But with so many powder coating products out there to choose from, and multiple manufacturers, how do you go about selecting the right product for the job?

Coatings performance benchmark How one specific manufacturer’s product performs versus another is complicated since it involves many different variables. You need to ensure you are making like-for-like comparisons. That means comparing a product’s performance using the same substrates (e.g. steel and aluminum), the same testing conditions and equipment (e.g. the same corrosion cabinet and scribing tool) and the same type of pre-treatment (i.e. chemical or mechanical) prior to the powder coating being applied.

It is particularly important to compare products based on their adherence to international standards. Given the extreme environments to which many steel structures are exposed, for example, protective paint systems are governed by international industry standards. One is Qualisteelcoat, a quality label organization that requires the performance of a coating to be measured against defined technical specifications. The organization also undertakes ongoing compliance through the licensing of plants around the world, thus ensuring the product quality is maintained. The second is the recognized International Organization for Standardization (ISO) 12944.

ISO12944 is officially a liquid paint corrosion standard that powder coating manufacturers also reference in their own testing as regards a

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powder’s performance against corrosion. While not a powder coating standard in its own right, it can, by agreement, also be applied to do those cases which are not covered by ISO12944. Indeed, Qualisteelcoat and GSB ST 663 take as references several parts of ISO 12944 (i.e. for specifications, requirements and assessment).

ISO12944 prescribes test and related performance requirements of the powder coatings, either through the Neutral Salt Spray (NSS) test conducted in accordance with ISO9227 or Cyclic testing (for very high corrosion requirements) according to ISO20340.

The performance of these tests is not only influenced by the quality level of the powder corrosion protection primers, but also – as previously stated – by type of substrate (aluminum, steel, etc.) and by its preparation (i.e. the cleaning and pre-treatment of the metal surface). It is also important to recognize and measure ‘creep’, and to what extent creep occurs over an extended time.

Interpon Redox The product range that performs consistently well, whatever comparisons are made, is Interpon Redox. The range comprises a variety of primers proven to provide the highest levels of long-lasting protection in the most challenging conditions (i.e. up to one of the most demanding environments known as ‘C5’ to protect surfaces for 25 years or more in accordance with ISO 12944).

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PAINT & POWDER

Among the latest innovations in EMEA for preventing corrosion is Interpon Redox One Coat. It protects surfaces up to C4M (i.e. for between 15 – 25 years) and does so in a single coat.

It also has the advantage of being free of Bisphenol A (BPA) and zinc.

Protecting gates and fences Trestles, a Czech-based global manufacturer of gates and fences, is a good case in point. It has recently started using Interpon Redox One Coat on the recommendation of AkzoNobel’s Technical Services team and only after Trestles tested its performance against samples from other powder coatings manufacturers: “In salt spray tests, Interpon Redox One Coat performed the best in protecting our products against corrosion,” says Daniel Molnár, Procurement Manager at Trestles.

Redox One Coat enables Trestles to reach corrosion protection up to C4M and high UV durability in a single coat which requires only a base chemical pre-treatment.

“We also tested it on different steel surfaces, as well as some Beta products we currently have on trial, with excellent results. We wanted to be sure the product would perform, even in rain or snow, and since using Redox One Coat there have been no complaints.”

Playground performer

While powder coatings traditionally require a primer layer for corrosion protection, followed by a topcoat for gloss and UV protection, Interpon

Burak Eroglu, Chief Production Officer at CEMER, says that the system, comprising an Interpon primer and topcoat, is helping the business to

CEMER, a global manufacturer of playground equipment and urban furniture, is another example of a business using a powder coating system to deliver exceptional levels of anti-corrosion performance.

compete on the international stage: “The durability of the powder coatings helps to guarantee that our products will last in extremes of hot and cold and all climates, in any of the 75 countries in the world where our products are used,” he says.

Using Interpon Redox in preference to hot dip galvanizing (HDG) reduces costs and waste, while still meeting the market requirement for corrosion protection. HDG also requires the steel substrate to be pre-treated prior to a topcoat being applied, an additional process layer that is now removed.

Technical expertise in corrosion complexity Powder coatings are proven products in tackling corrosion. The product itself, however, is only one half of the equation, and the need for professional guidance and support to maximise its effectiveness is essential.

AkzoNobel can help customers directly with the most challenging applications through its technical support team and provides R&D support with extensive testing services to help businesses arrive at the right decision.

For more info: https://www.interpon. com/gb/en/products/industrial/ interpon-redox For contact details: https://www. interpon.com/gb/en/contact

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BURN OFF OVENS UK’S LEADING MANUFACTURER Our Pyrolysis ovens provide you with a quick and highly effective process for the removal of plastic, paints and resins Longworth’s pyrolysis & burn off ovens are second to none in design and build quality, built to last and have the latest in technological features. Our ovens provide a quick and highly effective process for the removal of plastics, paints and resins from jigs, filters, shelving, food trays, motors, automotive parts and a multitude of other components.

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PAINT & POWDER

PAINTING BY NUMBERS

…… Efficient Live Product Cure Temperature Monitoring Large OEM automotive paint lines are all closely monitored and controlled by sophisticated monitoring systems. Such systems are generally based on monitoring of control thermocouples within zones of the various ovens. Although giving 24/7 monitoring capability obviously such data does not give actual product temperature. For years process engineers have been striving to achieve continuous live product temperature monitoring through the process.

Radio telemetry as a technology allows in theory direct data transfer from a data logger out of an oven to a monitoring PC providing such live monitoring. Although well known the technology has rarely been applied to temperature profiling in the automotive paint market. The reasons for this are generally down to the distance over which the signal needs to be transmitted (Oven to QA Office), number of receivers needed to detect a signal out of the oven and the costs associated with configuring receiver units hard linked by cable and needing external power to operate. Even with

expensive RF configuration any data gaps in the process, due to large ovens, faraday gage effects and transient RF interferences can make comprehensive monitoring difficult and non-conclusive.

To overcome the inherent technical limitations of existing RF system on the market PhoenixTM has developed its own unique RF telemetry system.

The system has been designed in such a way as to overcome the inherent challenges of the automotive paint line. The two-way RF system not only monitors temperature data recorded by the data logger but allows direct control of the data logger itself.

The data logger can be reset or downloaded direct from the oven

without any need to access the data logger inside the thermal barrier.

The RF signal transmitted out of the oven is passed along a series of repeater units back to the main coordinator connected to the monitoring PC. The repeater units are powered by battery and are not physically linked by any cable. As such they can be positioned where needed and moved with ease (No expensive infrastructure installation costs).

For a paint line it is possible therefore that each oven has its own allocated repeater(s). A very valuable feature of the system is a unique ‘catch up feature’. Any missed data from RF black spots is automatically re-transmitted as soon as the RF signal is re-established ensuring that profile data is complete.

PhoenixTM RF telemetry temperature monitoring system key components: (i) Multi-channel data logger and customized paint thermocouples (ii) TS04-135 Thermal Barrier (iii) Remote repeater(s) used to transfer data logger RF data signal back from Ovens to monitoring PC

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Thru-process Monitoring Solutions for Paint & Powder Coating Ovens Temperature Profiling Systems

Comprehensive Range • Data Logger and Thermal Barrier choice (6 to 20 Thermocouples) • Extensive Thermocouple range • Real Time RF Telemetry options • ATEX approved options • Full UK service and calibration support

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PAINT & POWDER

Combining RF telemetry with the performance of the profiling system it is possible to monitor the complete paint process in one continuous run.

This approach eliminates a lot of the intensive labour required for traditional manual profiling of each oven. System set-up installation and retrieval for each oven is tedious, time consuming, not forgetting the travel time from oven back to the QA office to download the profile data.

The Thermal barrier (TS04-135) provides up to 5 hours protection @ 200 °C. So, with the delays between ovens (cooling period) it has enough thermal protection to allow all coating ovens to be run in one profile pass.

With RF operation the data is collected automatically, and process issues can be detected immediately.

With a battery life of up to 1000 hours and 3.8 M data point memory in theory the system could run continuously in RF mode for a complete manufacturing week (6.5 days).

It is potentially feasible that a car test body, fitted with a RF system and thermocouples permanently fixed in place could run continuously around automated paint cure loop, performing a PhoenixTM Thermal View Software allowing live monitoring daily profile of of the RF transmitted temperature profile run and post run all cure ovens analysis and full reporting using key analysis features such as the Phoenix Factor Paint Cure Index. without any operator intervention, other than programming the insertion of the test For more information: body into the product stream.

Contact Dr Steve Offley Why not consider RF technology as a means of automating your thru-process product temperature monitoring making it easier, quicker, less labour intensive and live!

- Product Marketing Manager Telephone: +44(0)1353223100 Email: Steve.Offley@phoenixtm.com Visit: www.phoenixtm.com

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Protecting Your Fleet From Adverse Weather

THE REFINISHING ROLE The right paint and finish can play a surprisingly important role in protecting your fleet from extreme weather conditions. Dan Szczepanik, Global Marketing Director for the Automotive Finishes division at Sherwin-Williams, explains why.

As the worst of the winter weather starts to bite, fleet managers around the country want to know that their vehicles are winter-ready for the months ahead.

Mechanical maintenance plays a big role in ensuring that fleets are able to withstand frost, snow and ice, as well as the salts and chemicals used to de-ice roads. But, surprisingly, the right paints and finishes can also make a significant difference.

Tell-Tale Signs That a Vehicle Needs a Paint and Finish Touch-Up Our advice to fleet managers is to look for any dents, imperfections or cracks in the bodywork of their vehicles. Salt and chemicals can get into these cracks, attack the surface and cause corrosion.

Fortunately, in the U.K., sodium chloride (salt grit) is the most commonly used chemical de-icer because it’s suitable for most U.K. winter conditions, is relatively

low-cost and is readily available.

Traditional rock salt only causes corrosion when it’s wet and doesn’t absorb a lot of moisture. This means it causes less damage than the chemical slurries used in countries where winter weather conditions are more severe.

These slurries stay wet a lot longer and absorb moisture from the air, causing corrosion over a longer period of time.

Even though salt doesn’t cause as much corrosion as chemical slurries, it still poses a risk to your fleet.

Take Preventive Action – Repair Bodywork Imperfections Now To minimise this risk, it’s important to repair any damage now, choosing quality paint and finishes that will give you the processing speed and durability that will save you money over the long term. Bear in mind that the cost of paint only accounts for about 5-10% of the total cost of bodywork repairs.

The rest of the cost lies in labour, energy and time.

Inexpensive paint may seem like a good choice but it will take longer to apply and process, costing you more in labour and keeping the vehicle is out of action for longer.

It also won’t offer the durability of a quality paint.

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Taken together, these two factors mean that you could end up spending 33-40% more over the lifetime of a vehicle than if you had used a quality coating in the first place.

UV Protection Is Also Important Sun damage may not be top of your list of worries this season, but snow and ice are not the only weather that can take the shine off your fleet. UV rays can cause colours to fade and even change, causing your bright-red van to turn pink or purple.

Again, a quality paint will give you the colour retention you need if you want your fleet to stay true to brand. Avoid paints that use industrial-grade pigments and instead look for finishes using automotive-grade finishes. In addition to pigments, look at the overall chemistry of the coating. Acrylic urethane topcoats mixed with automotive-grade pigments will give you a lasting glossy finish, come rain, snow or shine.

Call in the Experts – Get a Professional Body Shop Audit Finally, if you’re keen to fine-tune your body shop and maintenance operations, a professional body shop audit by a trusted paint supplier can help you optimise every step of the process from cleaning to curing.

You may think you’ve already reduced downtime and operational costs as much as possible, but in our experience, however good your processes are for maintaining fleet exterior integrity, there’s always room for improvement.

Remember, your fleet is the rolling billboard for your business, and first impressions count – with vehicles as well as people.

To find out more about Sherwin Williams premium paints and finishes that keep fleet vehicles looking their best, visit https:// industrial.sherwin-williams.com

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OVENS, SPRAYBOOTHS & PROCESS HEATING

GOING GREEN Alongside the high-quality of design and product, a large part of the Junair ethos have always been the pursuit of process efficiency, energy saving and reduction of cost for our customers. With the recent push for carbon reduction, Junair are leading the way within the industry in providing fully electric paint finishing plant.

Junair have recently installed a number of electric process ovens, spray booths and early next year will be delivering the UK’s firsts fully-electric powder coating line, including spray pretreatment, drying and curing ovens.

The client has set a global target for carbon emissions across all of its operations of net zero by the year 2030.

In order to achieve this, the client reviewed all energy usage across the site, with a view to reducing power consumption, eliminating gas consumption, and installing renewables as a local source of energy for the plant.

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The existing paint line is currently responsible for over 80% of total gas usage and nearly 60% of the overall energy consumption for the site.

It is therefore the key focus for energy reduction and ultimately achieving the global goal of net zero carbon emissions by 2030.

Spray Booths Junairs flagship spray booths and spray booth ovens, including the 1 series, 3 series, 5 series and commercial booths are now all available with electrically heated air handling systems.

These booths are all available with all our standard energy saving features, which, when combined mean we can supply a combination spray booth with power supply as low as 63A. Our standard energy saving features include:

QADs The original auxiliary air movement assisted drying system, which can reduce drying times by up to 40%.

In turn reducing running costs and increasing product throughput.

Designed to minimise dust contamination QADs also provides excellent temperature uniformity and allows product to come to temperature faster than with rival systems.

PRE-TREATMENT & PAINT FINISHING SYSTEMS, EXPERTLY MANUFACTURED IN THE UK Junair are the UK’s number one supplier of paint finishing equipment, offering the most energy efficient and lowest full life cost of any system on the market.

Experts in the design, manufacture and supply of: • Paint and powder coating systems • Dip and spray pre-treatment • Drying and curing ovens • Overhead and floor mounted conveyors Contact us today for more information or to discuss your requirements.

For further information visit www.junair.co.uk or call +44 1706 363550

OVENS, SPRAYBOOTHS & PROCESS HEATING

Energy saving mode During periods of inactivity, between spraying or baking cycles, Junair booths automatically enter a reduced power mode which prevents unintentional energy use. This feature has exceptional energy saving over the 20 years life expectancy of a booth.

This feature allows Junair to supply a booth with one of the lowest whole life costs of any booth on the market.

On resuming spraying the booth will automatically revert to 100% exhaust.

Recirculation Mode Junair booths have automatic recirculation of 90% of air volume during Flash Off (QADs), BAKE and ECO modes, dramatically reducing energy consumption for most of the booth operation.

LED lighting Junair booths are fitted as standard with LED lighting for reduced energy use and extended life. Working with industry leading component manufacturers, Junair have developed a class leading LED light solution with optimised light levels at the point of painting, excellent colour rendition, with a suitably diffused light to reduce dazzle, and located to minimise effects on cabin airflow. These are a booth

specific, highly optimised flat LED solution, not an off the shelf LED tube replacement Lighting is automatically controlled and is turned off when not required

iSystem An advanced PLC and HMI based control system which allows recipe based bake cycle control to ensure

each bake profile is optimised for temperature and time according to paint systems being used. Air speeds are automatically varied throughout the process to meet the process requirements

Mode Indicators High visibility LED lights on the front of the booth clearly show the booth mode operation for ECO, SPRAY, QADs, BAKE to allow the painter and paint shop manager to have excellent visibility for all operations

Variable speed drives Junair Ovens and booths, are fitted with variable speed fan controllers (Inverters), which allow the fan speeds to be set on commissioning for optimum performance and the lower energy usage.

Variable speed drives also allow ECO-ACTIVE automatic airflow control for the thermal process within the iSystem control package.

Heat Recovery The option is available to add heat recovery to Junairs electric spraybooths and ovens

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OVENS, SPRAYBOOTHS & PROCESS HEATING

Cross plate heat exchangers allow recovery of energy from waste exhaust air and transfer of that energy to pre-heat the clean replacement input air prior to it getting to the heating system.

The system includes additional air filters to remove any particulate which has passed the booth extraction system to allow the system to maintain efficiency over the system life.

The system works on Fuel Saver/ bake/spray modes. Expected energy saving to heat the booth are in the region of 60%.

Heat recovery systems when fitted to our ovens can be used to assist the pre-treatment heated tanks among other processes.

Process Ovens and Temperature Uniformity Junair have recently supported several customers with the supply of electric spray booths and ovens to the advanced AMS2750 specification for aerospace furnace applications. This specification relates to the control functions and for the recording and temperature uniformity for industrial thermal processing equipment.

Three recently supplied AMS2750 ovens (pictured) were supplied to one of our aerospace customers based in Scotland. These ovens are supplied as electrically heated, and with a comprehensive air distribution ductwork system. These ovens have a

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specialised frame and panel design, which allows us to maintain a cool exterior, whilst achieving a working internal temperature of 425°C When mapping the ovens, Junair carry out a detailed multi-point temperature uniformity survey, with a minimum of 9-thermocouple positions. This allows us to correctly balance airflows and heat distribution to ensure any thermal process requirements are met within the whole area of the booth or oven.

Where a conveyor has been supplied the equipment will then have a full through-process temperature profile carried out.

Electric Heating and Temperature Uniformity Temperature uniformity is a critical factor in all heated paint and powder coating processes, and it plays a crucial role in determining the quality and consistency of the final product.

AMS2750 provides a good guide by utilising the furnace classes which

range from class 1-6 (±3°C to ±28°C).

Whilst Junair equipment as standard can achieve some of the highest uniformity standards, to achieve the most stringent standards equipment is typically supplied with electric heating with P&ID control. Electric heating not only delivers the benefit of a sustainable green process, but it also allows for a more accurate control of temperature.

If you are in need of high quality, efficient paint finishing or heat process equipment for your operations, Junair are here to assist. Our extensive range of reliable and efficient machinery is designed to meet the demands of your business. Whether you're looking for specific equipment, need a custom solution, or simply want to learn more about our offerings, we're just a call or click away. Contact us today, and let's find the right equipment to power your success!

Telephone: +44 1706 363 555 Email: sales@junair.co.uk Visit: www.junair-spraybooths.co.uk

Discover the Complete EVO Solution Cyclomix® Evo, the industry-leading solution for 2K & 3K mixing and dosing, is now available for OnSite Demonstration as a portable unit with cart, delivering precision, flexibility, and enhanced productivity directly to your production line WHY CHOOSE THE EVO SOLUTION WITH CART?

PERFECT MIXING AND DOSING

The Cyclomix® Evo ensures perfect mixing and dosing with an accuracy of +/- 1%, thanks to its patented injection system. It supports a wide range of materials, including waterborne, solvent-based, acid, epoxy, and polyurethane paints, making it a versatile solution for various production needs.

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This system maximizes productivity with its dual circuits that allow rinsing and priming during production.

Its intuitive interface requires only two minutes of training, enabling quick onboarding for operators and seamless integration into your workflow.

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The Cyclomix® Evo can reduce your operating costs and mixed paint waste, thanks to the «Paint Optimization» function, and allows monitoring of Production and Maintenance Data through a smartphone.

The system has the capability to retrieve and download production and maintenance data to optimize your production monitoring and is perfectly adapted for use with acid catalysts, solvent based and water based materials.

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OVENS, SPRAYBOOTHS & PROCESS HEATING

EXCELITAS INFRA-RED BOOSTER SPEEDS UP POWDER COATING AND IMPROVES QUALITY A retrofitted, infra-red booster oven from Excelitas Noblelight (formerly Heraeus Noblelight) has allowed South Staffs Industries Ltd (SSI)to increase throughput and improve quality on the powder-coating line at their Tipton LPG gas cylinder re-qualification factory.

SSI repairs, refurbishes and requalifies low pressure propane and butane cylinders and ammonia, nitrogen and refrigerant gas cylinders to British Standards, with facilities to requalify cylinders up to 50 Bar. Refurbishment of LPG cylinders, which typically takes place after 15 years in service, includes making cylinders gas-safe before processing, hydraulic testing, removal of old paint, shotblasting, zinc coating, powder coating and curing. screen printing, valve fitting and testing and weighing cylinders for tare weight.

Powder coating is carried out to restore the colour scheme of the original cylinder manufacturer and, historically, the coating has been gelled and cured in a gas-radiant oven, which emits long wave infra-red. However, this oven could prove inefficient and SSI decided to investigate ways to improve the overall efficiency of the process and increase the powder-coating line speed.

On the advice of powder-coating specialists NDK Finishing Systems, SSI contacted leading infra-red experts Excelitas, who carried out preliminary investigations on the existing gas radiant system, using a Datapaq oven tracker. These established that the maximum temperature achieved after

405 seconds was 170°C, a temperature which could fail to achieve full curing of the powder.

After carrying out tests on a range of cylinders at its Neston Applications centre, Excelitas proposed that an electric, 156kW medium wave infra-red booster oven should be retrofitted in front of the existing gas radiant oven. This has four zones to cater for the different size of cylinder.

Subsequent Datapaq readings have shown that the booster oven very quickly raises the body temperature of the coated cylinders so that dwell time in the gas radiant oven is substantially reduced, allowing line speeds to be increased by 19%. In addition, optimum curing temperatures can be achieved consistently, leading to quality improvements.

As Ryan Cummings, operations director at SSI, comments, “The booster oven has allowed us to significantly increase our powder coating efficiency, with potential for further benefits once other parts of the process are improved.”

About Excelitas Technologies Corp.

Excelitas Technologies® is a leading industrial technology manufacturer focused on delivering innovative, marketdriven solutions to meet the critical sensing, detection, imaging and illumination needs of our OEM and end-user customers. Serving a vast array of applications across medical, life science, industrial, semiconductor, smart building, aerospace and defense sectors, Excelitas stands committed to enabling its customers’ success in their many various end-markets. The Excelitas team consists of more than 7,500 professionals working across North America, Europe and Asia to serve customers worldwide.

About Noblelight Noblelight® counts itself among the market and technology leaders worldwide for specialty light sources with wavelengths from ultraviolet to infrared for industrial, scientific, and medical applications. With operations located across Europe, Asia and the United States, Noblelight designs and manufactures infrared, flash and ultraviolet emitters, systems and solutions for applications in industrial manufacturing, environmental protection, medicine and cosmetics, research, development and analytical measurement techniques with a high level of vertical integration.

A gas cylinder in the IR booster

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Telephone: 0151 353 2710 Email: ian.bartley@excelitas.com Visit: www.excelitas.com

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OVENS, SPRAYBOOTHS & PROCESS HEATING

HEATING AND COOLING IN ELECTROPLATING AND SURFACE ENGINEERING – THE HIGHEST CHEMICAL RESISTANCE WITH LOW SPACE REQUIREMENTS SYNOTHERM® heat exchangers allow for use in heat exchange loop systems through which a hot liquid (such as hot water, steam, hot oil) is passed through the panel. Heat energy from the hot liquid then transfers through the internal surface of the panel into the process solution tank. The spotwelded, perforated design creates turbulence through the channels, ensuring heated liquid molecules all touch with the internal surfaces of the panel therefore increasing heat exchange efficiency.

Heat losses during the production process are compensated. A process generated heat input (e.g., from ambient heat, rectifier, or an exothermic reaction), can be compensated with the aid of heat exchangers by passing a cold liquid (e.g. cold water, glycol) through the panel.

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SYNOTHERM® PFA-coated plate heat exchangers exhibit a metallic base build. The compact, lightweight and pressure-resistant design of the metallic base enables a long service life and high operational reliability of the heat exchanger.

In a multi-stage coating process, a fluoropolymer coating is applied to the metallic base build.

Zero porosity of the coating is verified by conducting a 100% high voltage test.

Thanks to the PFA-coating, SYNOTHERM® PFA-coated plate heat exchangers feature excellent chemical resistance and anti-adhesion properties, thus fulfilling two key requirements for use in chemical apparatus engineering. They are suitable for tempering highly acidic process liquids.

Heat exchanger coated with fluoropolymer

The anti-adhesive fluoropolymer coating ensures homogeneous heat transfer in conditions where incrustations, build-ups and deposits restrict the heat transfer capacity of heat exchangers. Fluoropolymers have significantly better heat transfer properties than other coating materials and plastic heat exchanger.

PFA-coated plate heat exchanger with angled pipework

Complete range of heat exchanger SYNOTHERM® for heating and cooling Metallic plate heat exchanger •

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for process liquids with strong acids

•

anti-adhesive coating made of thermal conductive fluorpolymer significant reduction in encrustations

Polymer heat exchanger •

different dimensions

•

highest chemical resistance

•

several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance

GMF Equipment Limited Tel. +44 / 1509 673 656 sales@gmfequipment.co.uk

www.gmfequipment.co.uk www.synotherm.de SYNOTHERM

OVENS, SPRAYBOOTHS & PROCESS HEATING

The incrustation tendency from media that cause heavy incrustation, such as zinc phosphates, is reduced considerably.

can be provided in relation to the required construction volume (in m3).

The total installation depth (see image) is 61 mm (11 mm heat exchanger

Easy cleaning and extended maintenance intervals reduce maintenance costs and ensure the availability of your plant in the long term. Falling parts or sediments cannot deposit on or get caught in the heat exchanger body.

body + 50 mm spacer to tank wall).

The space saving reduces the size and cost requirement for tanks. More space is available for other components in the tank or plant (pumps, rectifiers, barrels etc.).

The coated plate heat exchangers have a high surface density.

This means that a large heat exchanger surface area (in m2)

Telephone 01509/673656 Email: sales@gmfequipment.co.uk Visit: www.gmfequipment.co.uk

Sketch – dimensions

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions.

FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

• • • • FD-C high turndown oven/

FD-E low cost high turndown

dryer air heating burners.

oven/dryer air heating burners.

FD-GA modulating gas + air process air heating burners.

TX Series Gas Fired Process Tank Heating Systems High efficiency (80%+) heating of all types of spray and dip process tanks Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space Accurate performance modelling using Lanemark TxCalc design software Heat Input Range: 15 kW (1½") – 1150 kW (8")

• • • •

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

• • •

Midco HMA high efficiency,

high turndown, air replacement or “make-up” air heating burners.

TX high efficiency small diameter immersion tube tank heating systems.

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

•

COMBUSTION ENGINEERING

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

OUR 2025 BROCHURE NOW AVAILABLE Advanced solutions for solvent cleaning, vapour degreasing, corrosion protection and metal surface cleaning EnviroTech Europe supply approved vapour degreasing solvents, solvent cleaners and corrosion protection products. We offer a range of formulations tailored to your industry, which are cost effective, energy efficient, safe for operators and the environment.

We are pleased to introduce our range of products in our 2025 products brochure: https://www.envirotecheurope.com/brochure

been set for March 31st 2025, and the supply of these products will end on December 31st 2025. This phase-out affects the following 3M™ product lines:

Our products are used in the following industries:

3M™ Novec™ Engineered Fluids 3M™ Fluorinert™ Electronic Liquids

Avionics and Aerospace Electronics and Electrical Environmental General Cleaning Industrial and Manufacturing Marine and Maritime Mechanical Engineering Medical Device Manufacturing Military Motorsport Oxygen Cleaning Power Generation Railways and Automotive

Phase-out of 3M™ Novec™ Engineered Fluids In December 2022, 3M™ announced their plans to stop producing per- and polyfluoroalkyl substances (PFAS) in its product line. Final order dates have now

EnviroTech Europe offer drop-in replacements for all 3M™ Novec™ cleaning and degreasing products and provide free on-site visits, technical support and cleaning trials when required. We can provide a full assessment of your current precision cleaning process to put in a plan to help ensure a seamless transition. We have already successfully transitioned many Novec™ users globally to our ProSolv® Direct Replacements range.

We can supply Material Safety Data Sheets, independent laboratory reports, product samples and further assistance.

EnviroTech Europe is accredited to ISO 9001:2015 for marketing and distribution of specialist metal cleaning and corrosion protection products.

FURTHER INFORMATION Visit www.envirotech-europe.com/ applications-and-case-studies for information about uses and applications for all EnviroTech Europe products.

For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

All products are manufactured in the United Kingdom and available on short delivery times through our dedicated team of qualified distributors worldwide. We can help with productuse and offer advise on legislative changes, ensuring your metal cleaning and corrosion protection solutions stay within regulatory boundaries.

63

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

SECOND MECWASH MWX400 SYSTEM TRANSFORMS PARTS WASHING CAPABILITIES AT VIXEN CNC After purchasing a MWX400 system in 2020, Vixen CNC experienced such an improvement in cleaning efficiency that the team ordered another system for their factory in Snowdonia.

Vixen CNC has seen a significant increase in demand for their services over recent years and needed the additional machine due their use of both ferrous and non-ferrous metals and the different process requirements of the two applications.

Repeat business is key to the global success of MecWash Systems over the past three decades. Designing and building the highest standard of component washing systems is the initial part of the customer experience, but providing long term support is just as important in cementing the

relationship and keep the customer happy with their purchase and ongoing use.

Jake Wood, managing director of Vixen CNC, commented: “The MWX400 systems have transformed the washing capability and overall productivity at the factory. The communication and servicing from MecWash have been excellent, which combined with the effectiveness of the cleaning, made the decision of investing in a second machine a simple one.

“We replaced a tunnel wash system with two MecWash MWX400 machines.

Each machine uses a specific cleaning process, one for ferrous metal and the other for non-ferrous metals. The initial MecWash MWX400 system in 2020 considerably decreased the amount of manual drying that had been both costly and time consuming. Overall, the MecWash systems have provided superior cleaning results, in faster time, all with reduced manpower,” said Jake.

The MWX400 system is a state-of-theart industrial parts washer, manufactured at the MecWash factory and lab in Tewkesbury, Gloucestershire.

The systems created by MecWash are popular with machining companies due to the incredibly high standards in surface finish and cleanliness.

Alan Atkinson, sales manager, said: “Having recently revisited Jake and his team, I fully understood the situation and the requirements at Vixen CNC. After deep discussions, we knew Vixen CNC would benefit from another MWX400 system. The initial MWX400 system was specifically designed for cleaning ferrous parts, using an inhibited rinse. The second MWX400

64

was designed specifically for nonferrous parts, with a clean water rinse.

“The process starts with powerful ultrasonics, which are essential to carefully clean the intricate shapes and blind holes, contaminated by oil, swarf and fine particles. The MWX systems boasts four ultrasonic rod transducers with single or mixed frequency (25kHz and 40kHz). The ultrasonics create large amounts of localised cleaning energy, dislodging any contamination.

“The rigorous wash stage of the MWX400 includes ultrasonic, flood and spray processes. After the wash stage, the components are rinsed, firstly with an ultrasonics stage, followed by the flood and spray rinses, resulting in a polished finish,” said Alan.

John Pattison, managing director of MecWash, said: “We were delighted to receive the follow up MWX400 order from Vixen CNC. The MWX series represents the pinnacle of the parts washing and degreasing systems available. The original system had a sizable effect on the component cleaning capacity. This second order in such a relatively short period of time shows how confident Vixen CNC are with MecWash.

“The machines purchased by Vixen CNC will last for many, many years and we will support them throughout.

We believe the ‘MecWash Approach’, our commitment to our customers over the entire lifecycle of the system, is greatly valued and is a key factor in winning repeat business,” said John.

Telephone: +44 (0) 1684 271600 Email: enquire@MecWash.co.uk Visit: www.mecwash.co.uk

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

THE NEWBORN BENEFITS: OPEN THE BOX ON “NEXT-GEN” CLEANING At Fraser Technologies, with our long history of providing both cleaning equipment and fluids, we recognised a gap in the cleaning machine market. Where traditional solvent systems like Perc or Hydrocarbons often fell short, either due to limited applications or high maintenance costs.

In response, we’ve taken a bold step to introduce not just another machine, but a revolutionary solution: The Newborn.

This cutting-edge, solvent-based cleaning system delivers a fully sealed design with *near-zero emissions, offering the ultimate combination of adaptability, efficiency, and sustainability. Engineered with advanced, patented cooling technology, the Newborn brings a modern twist to traditional component cleaning processes, making it ideal for industrial component cleaning. It is a futureproof, environmentally conscious solution that redefines the standards of degreasing systems while significantly reducing the environmental impact.

With the Newborn, Fraser Technologies is pushing the boundaries of what’s possible in industrial cleaning.

The Newborn machine stands out in the market, offering a superior cleaning solution that meets the needs of today’s industries while anticipating the demands of tomorrow.

When considering older technologies requiring retrofit to change a chemical, it is worth considering that the costs to retrofit old systems could be close to the cost of new “Next Gen” Newborn system. * PCE – 28 g/hr fugitive emissions

Key Benefits For Engineers and Operators: Ease of Use: Automated processes minimise manual intervention.

Reduced Maintenance: Runs 24/7 with minimal downtime.

Competitive Pricing: New technology has significantly lowered capital costs, making high-spec systems more affordable.

For Environmental and Safety Officers: Low Emissions: Sealed design and patented cooling system minimise environmental impact and comply with safety regulations.

Sustainability: Uses modified alcohol, a non-carcinogenic solvent that supports green initiatives.

Safety: Sealed system reduces operator exposure to harmful chemicals.

Versatility: Quick solvent switching without additional retrofitting.

For Purchasing Managers and Decision Makers: Cost Efficiency: Lower total cost of ownership due to reduced chemical use and waste.

Investment Protection: Future-proofed to adapt to regulatory changes, avoiding costly upgrades.

65

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Minimal Waste: Continuous solvent recycling reduces hazardous waste output.

Newborn Applications: High-Volume Cleaning: Handles high oil loads, complex geometries, and blind holes.

Training & Technical Support: On-site training ensures optimal performance and safety compliance.

Customisation: Tailored solutions for industry-specific needs.

The Fraser Technologies

Industries Served: Aerospace, automotive, precision engineering, and other high-standard industries.

Advantage- Expert Support

Component Types: Screws, fasteners, machined parts, and complex components.

With over 55 years of expertise, Fraser

Additional Services Offered:

client’s needs are unique, the company

Comprehensive Support: Waste management, servicing, and chemical supply managed in the UK for rapid response.

66

and Service Technologies offers more than just equipment. Understanding that each provides a comprehensive suite of

Our Services Include: Evaluation & Cleanliness Testing: Assessing customer needs through rigorous analysis.

Process Audits & Optimisation: Identifying efficiency improvements to reduce costs.

In-House Trials & Demonstrations: Hands-on testing before investment decisions.

Just-in-Time Delivery & Service Plans: Ensuring timely product availability and tailored maintenance support.

Fraser Technologies provides a full spectrum of services that ensure optimal results for our clients.

optimal cleaning performance and

Find out more about The Newborn and contact us today.

customer satisfaction.

https://www.frasertech.co.uk

support services designed to ensure

Metal protection, the next generation: The eco-friendly and multi-metal Oxsilan® pretreatment technology.

Innovation Oxsilan®: high-performing and suited for multi-metal applications Technological turning point in metal pretreatment: The eco-friendly Oxsilan® technology offers long-term corrosion protection and excellent paint adhesion – and at the same time more safety, economics, flexibility and sustainability. The thin-film technology is free of heavy metals, suited for multi-metal applications and allows an unlimited throughput of common metal substrates. Expect more from Chemetall: innovative technologies, environmentally-sound processes, comprehensive technical support, a global network and dedicated people – inspired for your success.

www.chemetall.com/oxsilan · oxsilan@chemetall.com

www.chemetall.com

PRODUCTS & PROCESSES

PURPOSE OF ATTACHING PROTECTIVE FILM TO PROFILES FOR WINDOWS The purpose of attaching protective film to profiles for windows, doors and façades The surface of painted profiles, which may be scratched when manipulated during processing, should already be provided with protective film before initial processing. Customer claims due to damaged surfaces are reduced to a minimum as a result. Before foiling the surface is checked and, as a result of the film, the quality is maintained up to the delivery of the finished product. The film remains on the surface during all machining processes and is usually only removed after the installation of a window.

Machine in in-line operation The profile, which is inserted manually or via powered roller conveyors into the filming machine, is conveyed with a drive up to the knurling machine.

Usually only one side is foiled in the process, but two-sided foiling is also possible. The beginning of the profile is detected by the control system, the film is pressed on fully automatically and cut off automatically at the end.

The machine itself communicates with the downstream machine to synchronise and optimise speeds.

This film wrapping can also be supplied for autonomous applications.

Autonomously working machines For autonomous applications, different versions are available for one-sided up to four-sided wrapping. The machines can easily be adapted to very different profile shapes.

The profiles are manually inserted or via roller conveyor fed into the wrapping machine. The film (a maximum of 4 pages at a time) is continually being pressed on and cut off automatically at the end of a profile.

Issues In addition to a good throughput speed, high demands are made on the performance of the machine with regard to blistering and the placement of the film on the profile. The film itself also has an impact on its clean attachment. The adhesive power of the self-adhesive, as well as the ultimate elongation of the film, plays an important role in this. Good results can be achieved with an adhesive strength of 260cN / 20 mm and a thickness of 80-100 my. Thinner films are often used as well. In the case of structured colours, films with a significantly higher adhesive strength need to be used.

After foiling, it must be borne in mind that the profiles or finished windows are not exposed to direct sunlight, as residues of the film may form in the surface coating as a result.

Telephone: +41 44 926 44 88 Email: sales@muller.ch Visit: www.muller.ch

68

Solutions for recycling

SOLVENTS Save Money | Recycle Any Solvent High Yield | Low Waste

• Units available for any quantity and application • Safe and easy to use

UY B OR LEASE

• Recycled solvent as good as new • Atex certified for flammable solvents • The number one choice with over 38,000 units worldwide

ASK FOR

A FREE

QUOTE

SOLVENT SYSTEMS

RECYCLING

For more information visit:

www.solutex.co.uk info@solutex.co.uk | 01691 622 225

Surface Technologies l Controlled Shot Peening l Laser Peening l Keronite PEO l Thermal Spray Coatings l Dry Film Lubricants l Organic and Inorganic Coatings l Parylene Ultra-thin Conformal Coatings l Superfinishing l On-site Processing l Material Testing and Analysis l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D

www.cwst.co.uk • eurosales@cwst.com • 01635 279621

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVES

ABRASIVE BLASTING EQUIPMENT

Steel Shot (High & Low Carbon) Steel Grit Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni) Chilled Iron Grit Glass Bead Ceramic Bead Fused Alumina Cut Wire www.ampereabrasives.com sales.uk@ampereabrasives.com Tel : 0121 244 1809 17 School road, Hall Green Birmingham B28 8JG

High Carbon Steel shot and Grit.

Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni.

ACID PROOF EQUIPMENT

CLEANING, DEGREASING & PRETREATMENT

AIRLESS SPRAY & COATING EQUIPMENT

No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

Scangrit has become one of the leading suppliers of blasting abrasives by meeting the rigorous demands of European Industries.

We combine huge resources of skill and expertise to provide you with the widest range of top-performing products, a first-class technical support service and fast reliable deliveries.

When you need to take abrasive action, you’ll find Scangrit is a hard act to follow.

Eastfield Road, South Killingholme, N.E. Lincolnshire, UK Tel: +44(0)1469 574715 Fax: +44(0)1469 571644 e-mail: sales@scangrit.co.uk www.scangrit.co.uk

BOILERS & STEAM GENERATORS

COMPLETE FINISHING PLANT

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

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• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

MATERIAL & EQUIPMENT SUPPLIERS ANODES & CHEMICALS

COMPUTER SYSTEMS

EFFLUENT TREATMENT

Do you know what your production line is doing? ORPHEUS DOES ELECTROPLATING

ANODES & CHEMICALS

www.ampere.com sales.uk@ampere.com Tel : 0121 244 1809

17 School Road, Hall Green, Birmingham B28 8JG

ORPHEUS... Proven Production control software Barcode technology provides TOTAL ORDER TRACKING and TRACEABILITY Interested?

Why not give us a call for a demonstration.

Mark dimmock Acton Gate Systems Ltd, Essington, Staffordshire

01902 249299

www.neutralac.co.uk

TENNANTS

actongate

www.actongate.co.uk enquiries@actongate.co.uk

TENNANTS DISTRIBUTION LIMITED

ELECTROPLATING EQUIPMENT

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

FILTERS

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

CLEANING, DEGREASING & PRETREATMENT

Equipment +Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

71

MATERIAL & EQUIPMENT SUPPLIERS EFFLUENT TREATMENT PLANT

GENERAL

HOT DIP GALVANIZING

JIG STRIPPING

WEDGE GROUP GALVANIZING LTD Hot dip galvanizing provides you with long-term protection against rust and corrosion of steel products. ✔ 14 plants across the UK ✔ 1.5mm washer to a 29m beam ✔ 24hr turnaround on request Scan to find your nearest plant info@wggltd.co.uk 01902 601944 LACQUERS

FINISHING SYSTEMS

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

HOOKS & JIGS

72

HEATERS

MATERIAL & EQUIPMENT SUPPLIERS MASKING

PAINT STRIPPING

NYLON COATING POWDERS

POWDER

OVERHEAD CONVEYORS

OVENS, CURING & DRYING

PRETREAMENT CHEMICALS

7 Ravenswood Drive, Heaton, Bolton, BL1 5AJ TEL: 01204 495818 EMAIL: david@bcmetalfinishing.co.uk

Aluminium Anodizing

PRODUCT RANGE

Chemetall’s Anodizing Technology.

METACLEAN AL Powder and liquid alkali cleaners for spray and immersion degreasing

METPHOS CL Single stage degrease phosphates for use at ambient temperatures

METACLEAN DR Acid based materials for etching derusting and descaling applications

METSOL PT A wide range of environmentally friendly materials for wipe on degreasing applications

PHOSGUARD ZP Zinc Phosphates prior to rust proofing and painting PHOSGUARD NC Non Chromate conversion coatings for aluminium

telephone: 0044(0)1509 237415 fax: 0044(0)1509 264455

STRIPSOL PS Paint and powder coating strippers covering a wide range of applications METSOL SD Single stage low temperature degreasers for use in vapour degrease plants DESOL PW Panel wipes and pretreatment wipes

CM-WP-0377EN-07.2022

PHOSGUARD LW Lightweight Iron and Zirconium Phosphates pretreatments for use prior to painting

PUMP & FILTRATION SPECIALISTS

We supply automatic dosing equipment, spray nozzles and standpipe fittings for pretreatment plants and powder coating equipment parts

WEB: www.bcmetalfinishing.co.uk

www.chemetall.com

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

73

MATERIAL & EQUIPMENT SUPPLIERS OXYGEN CLEANING

POWDER COATING EQUIPMENT

gemapowdercoating.com

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

PUMPS

Applying

RECTIFIER EQUIPMENT

Your global partner for high quality powder coating

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

Feeding

Mixing

Controlling

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

74

MATERIAL & EQUIPMENT SUPPLIERS SOLVENT RECYCLING

SPECIALIST SERVICES

SPRAY GUN WASHERS

SPRAY BOOTHS

SOLUTEX RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball

PARTS & PAINT SPRAY GUN WASHERS

S l t & Water Solvent W t Washers W h Manual | Automatic

Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

PYROLYSIS / BURN OFF OVENS

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225

SPRAY WASH Equipment +Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

VIBRATORY FINISHING EQUIPMENT & MATERIALS

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

WATER PURIFICATION

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75

MATERIAL & EQUIPMENT SUPPLIERS THERMAL FLUID

THERMAL INSULATION

ULTRASONIC

VAPOUR DEGREASING

Thermal Insulation Spheres Thermal Fluid Heating Technology now for the future • • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

Frogspawn™ by Manufacturing in the UK since 1957

braude.co.uk

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

To advertise in these pages under an existing or heading of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com 76

NO PRICE INCREASES FOR 2025

EASY OPERATION. DOUBLE PRODUCTIVITY. SuperCenter EVO

Powder preparation & supply center • Ideal for frequent & fast color changes • High degree of automation for optimum efficiency • Double-designed fresh powder station for increased productivity

wagner-group.com

Contact Wagner Spraytech (UK) Ltd a Member of WAGNER GROUP Telephone: 01327 368410 enquiries@wagner-group.com