Surface World March 2024

Now

PERFECT DOSING

AND

MIXING with an accuracy of +/- 1%, thanks to a patented injection system for all types of products (for waterborne, solvent-based, acid, epoxy, polyurethane paints, etc.).

HIGH PRODUCTIVITY

by the management of 2 independent circuits: rinsing and priming is possible during production. An intuitive interface that requires only 2 minutes of training which can evolve according to your needs by adding new features throughout the life of your Cyclomix® Evo.

OPTIMIZED MANAGEMENT OF WASTE

of mixed paint and used solvents thanks to the «paint optimization» function with optional collection of mixed paint, dirty solvents. Reusable solvents can be used a second time to dispose of the mixed paint.

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR

Nigel Bean

t: +44 (0) 1442 826826

e: nigelbean1@aol.com nigelbean@surfaceworld.com

EDITOR & GRAPHIC DESIGNER

Jane Soones

e: janesoones@aol.com janesoones@surfaceworld.com

CIRCULATION & SUBSCRIPTION DEPARTMENT

Sheena Burrus e: sheenaburrus@hillmedia.com

EXHIBITION ORGANISER

Sheena Burrus e: sheenaburrus@hillmedia.com

Hill Media Ltd, Marash House

2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd

2024 ISSN 1757-367X

TOTAL FILTRATION INTRODUCES

TOTALFLO FB DUST COLLECTOR

Total Filtration is a Division of The Westbury Group of Filtration Companies and is your one stop shop for the manufacture and supply of liquid and dust filters and associated housings.

Total Filtration’s new TOTALFLO FB baghouse industrial dust collector is a Tubular bag dust collector which comes equipped with a reverse jet cleaning system. This system utilizes needlefelt filter bags to capture abrasive and heavy dust.

The client who is a packaging manufacturer approached us as they were looking to increase their production output with the installation of an additional production line, however their incumbent cartridge dust collector was already at capacity and just about handling the current processes. To introduce an additional production

line would overwhelm the system, resulting in stoppages which would have a knock-on effect on production output at the briqueter.

We sent our technical expert to visit their site to see their current processes in action and understand their production output volumes and future production requirements. A larger cartridge system would not have fit in the available space and height restrictions, so it was agreed that a replacement multi-sock dust collector would be the best solution to handle the additional workload giving them the required throughput. This type of system also has the advantage of the tubular bag dust collector being equipped with a reverse jet cleaning system. This system utilises needlefelt filter socks and internal cages to filter dust and particulate. Fabric filters have the advantage of handling large quantities of dust as well as hot and fibrous dusts where cartridges may not suitable.

There were also a number of additional factors to be taken into consideration. Firstly, the space that would be required to fit the new dust collector in was very restricted and the main body could not be visible over the roof line, all ductwork layouts had to comply with the latest regulations.

With our expertise we designed a bespoke system to fit in the tight space available whilst remaining compliant to the regulations, but still tall enough to allow dust product to spill down the hopper into the offload whilst being large enough to handle the processes.

The logistics of removing the old system and installing the new one had to be considered, due to the location and site layout both systems would need to be lifted by crane over the factory. The ductwork also had little room for manoeuvre, so this was designed to fit around the existing equipment and ensure we had the required lengths of heavy-duty ducting for the back draft damper.

Once the unit was in place the duct was connected to the existing ductwork in the workplace and commissioned prior to going into full production.

For more information on our range of Filter Sock and Cartridge dust collectors contact Westbury / Total Filtration on 01282 459744 or email sales@totalfiltration.com

New dust collector

Old unit collector

Duct work

Connecting new ducting

New unit being lifted into place

6.8bar at the nozzle

•

•

SURFACE WORLD 2025: Reshaping the Surface Finishing Sector: Redefining the Industry Landscape

Surface World 2025 has announced its eagerly awaited dates, firmly etched on the calendar for February 26 and 27, 2025. With the industry eagerly counting down the days, excitement is building for what is poised to be a groundbreaking event.

Surface World is not just another trade show; it’s poised to redefine the landscape of the surface finishing sector. With a clear vision and strategic focus, the show is determined to create a pivotal platform that nurtures innovation, fosters dynamic knowledge exchange, and serves as a catalyst for driving business expansion.

In an era where technological advancements are constantly reshaping industries, Surface World 2025 recognises

the importance of staying ahead of the curve. By bringing together leading experts, pioneering companies, and forward-thinking individuals, the event aims to spark conversations, ignite creativity, and inspire groundbreaking solutions.

At the heart of Surface World 2025 lies a commitment to fostering innovation. Whether it’s showcasing cutting-edge technologies, exploring emerging trends, or unveiling groundbreaking research, the event provides a fertile ground for ideas to flourish. By encouraging collaboration and cross-pollination of ideas, Surface World 2025 seeks to push the boundaries of what’s possible in the realm of surface finishing.

Moreover, Surface World 2025 is designed to be a hub for knowledge exchange. Attendees will have ample opportunities to learn from industry leaders, exchange insights, and gain valuable expertise. By fostering a culture

of continuous learning and professional development, the event empowers individuals and businesses to stay ahead of the curve.

Beyond innovation and knowledge exchange, Surface World 2025 also aims to drive business expansion. By connecting suppliers with buyers, fostering strategic partnerships, and facilitating networking opportunities, the event creates a conducive environment for growth and expansion. Whether it’s forging new business relationships, exploring potential markets, or uncovering untapped opportunities, Surface World 2025 provides a platform for companies to thrive and succeed in the competitive landscape of surface finishing.

In conclusion, Surface World 2025 represents more than just a trade show—it’s a transformative platform that embodies the spirit of innovation, collaboration, and growth. By bringing together industry leaders, experts, and enthusiasts, the event aims to shape the future of surface finishing and propel the industry forward into a new era of excellence and possibility.

Surface World’s return in 2025 on February 26 and 27 marks a pivotal moment for the surface finishing industry. As professionals gather to explore innovations, share insights, and strengthen collaborations, the event is poised to set the tone for the industry’s future. For those involved in surface finishing, this is an opportunity to stay at the forefront of industry trends and contribute to the continued evolution of surface finishing technologies. So, mark your calendars and prepare for an immersive experience at Surface World 2025.

Surface World 2025 - Wednesday 26th & Thursday 27th February

The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.

Pull-Off

n Impact and scratch resistant color

n

n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures

• AirBench takesdustandfumes awayfromyourbreathingzone

• AirBench drawsthemthrough theworksurface,capturingthem insidethebench

• AirBench isavailableinawide rangeofsizesandfiltertypes tosuityourapplication

• AirBench isplugandgo-only needingunwrappingandplugging intoa13ampsocket

•Yougetextractionandwork benchinonecompactunit

Doubtitcanbethatsimple?

Contactusforanon-sitedemonstration.

TheVertExmodularbooth system.Dustissuessolved... Plugin.Switchon. Dustandfumes? Allgone.

• Modular systemforfast installationandassembly.

• LowEnergy throughtheuse ofhighefficiencyfans-upto 20,000m3/hat3kw.

• FiltrationOptions fromthe standardAirBenchrange.

• WeldingandGrinding boothsalso availablewithHEPAfinalfilter.

• RapidReconfiguration -standard componentsmeanVertExbooths canbereconfiguredondemand.

Doubtitcanbethatsimple?

JOIN US AS WE CELEBRATE 100 YEARS THE IMF ARE 100 YEARS OLD IN 2025

In 2025 the Institute of Materials Finishing is celebrating our 100 birthday.

Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s. In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering.

Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025.

Tickets will be £35 per person or a table of 10 for £300.

There will be a 3 course dinner followed by entertainment.

Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.

Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for announcements in future editions

of IMFormation! Please try to join us as we mark our Centenary!

Email: helen@materialsfinishing.org

SECRETARY GENERAL’S LETTER

SECRETARY GENERAL ’S COLUMN (i)

Institute of Materials Finishing

Greetings from seat 19D on Emirates flight 040 to Dubai and on to Singapore. Yes, once again I’m off on my travels! This was planned in late 2023 and seemed a long way off but it’s come round so quickly! Yet again it leaves me wondering where time goes. At least on this trip I have the enjoyment of 4 days at the Singapore Airshow, and catching up with old friends I haven’t seen since before Covid. I stop off in Dubai on the way home to run some training so not back in the UK until mid-March.

Greetings from seat 19D on Emirates flight 040 to Dubai and on to Singapore. Yes, once again I ’m off on my travels! This was planned in late 2023 and seemed a long way off but it’s come round so quickly! Yet again it leaves me wondering where time goes. At least on this trip I have the enjoyment of 4 days at the Singapore Airshow, and catching up with old friends I haven ’t seen since before Covid. I stop off in Dubai on the way home to run some training so not back in the UK until mid -March.

The first 6 weeks of 2024 have seen some amazing business involvement and I hope Indestructible are not the exception to the rule by being so busy. Surely all of us involved in material finishing must be seeing an upturn in business as I’m sure all the world is becoming dynamically active.

results of their investigation into the re-authorisation analysis on Chromium Trioxide. It will be remembered that two requests for reauthorisation of CrO3 had been submitted, both to the UK HSE for UK REACH, but also ECHA for EU REACH. Whilst ECHA seem to enjoy prevarication, the HSE have got down to business, with the outcome that they are recommending a 12-year re-authorisation for use in slurry coatings, for both flight and industrial applications. This now has to be signed off by the Secretary of state, but this is expected to be a formality, and will mean that chrome-based slurry coatings can continue to be manufactured in the UK and applied both in the UK and throughout the world (except Europe!!) until 2036.

The first 6 weeks of 2024 have seen some amazing business involvement and hope Indestructible are not the exception to the rule by being so busy. Surely all of us involved in material finishing must be seeing an upturn in business as I ’m sure all the world is becoming dynamically active.

I have to say I’m pleased to hear the good news from the UK HSE on the

As yet it’s unclear what will happen in the EU with EU REACH. I understand ECHA have consultation out onto whether Chromium Trioxide should be moved from Annex XIV (continued authorisation) to Annex XVII (restriction), but I also understand that their workload is so high it is unlikely that any investigation will be possible before the sunset date of September 2024. At least BREXIT has had even a slight benefit!

E&TC are continuing activity to ensure the IMF is correctly recognised by OFQUAL as a provider of education; this will help to widen the appeal and benefits of these excellent courses within the Materials Finishing industries.

We have a new sub-group with Membership and Marketing, initially described as the business development group, with a role to actively sell sustaining membership of the Institute. Being handled by Barry Gay, Ken Griffiths and myself we are looking to actively engage with potential material finishing companies to extoll the benefits of Institute membership. Within the very short time we have been looking at this, I think we have engaged with four new member companies.

I have to say I ’m pleased to hear the good news from the UK HSE on the results of their investigation into the re -authorisation analysis on Chromium Trioxide. It will be remembered that two requests for re -authorisation of CrO3 had been submitted, both to the UK HSE for UK REACH, but also ECHA for EU REACH. Whilst ECHA seem to enjoy prevarication, the HSE have got down to business, with the outcome that they are recommending a 12 -year re-authorisation for use in slurry coatings, for both flight and industrial applications. This now has to be signed off by the Secretary of state, but this is expected to be a formality, and will mean that chrome -based slurry coatings can continue to be manufactured in the UK and applied both in the UK and throughout the world (except Europe!!) until 2036.

My ever-demanding role within indestructible has meant I have been lax in my involvement with the Institute, but I do keep up to date with activities within the committees and groups. I am happy to hear that

I hope the weather continues to be as placid as it has been for the start of 2024, and we can get into Spring without any major issues.

Graham Armstrong

February 16th 2024

Non-contact Uncured

Powder Checker

Powder Thickness Gauge

Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness

 Dedicated stand-alone unit is ready to measure right out of the box

 Fast measurement speed—ideal for moving lines and swinging parts

 Scan Mode continuously takes measurements—ideal for analyzing large areas

 Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits

Complete solutions for measuring powder coating before and after cure are available

16A

IFO HOSTS QUALICOAT MEETING

By Angus Mackie - QUALICOAT Chair

The first meeting of 2024 of the licensed members of the UK & Ireland Association is to take place at the headquarters of IFO in Germany in early April. IFO offer independent third party inspection services for all licensed members in the UK and Ireland. To understand the importance of third party accreditation we need to look at what is provided by ‘national standards’.

British Standards are known and often used across the globe to recognise a ‘standard’ for manufacture or service. By specification of a standard you are asking for a product or service that will fulfil its duty in use in any industry. However, as a specifier you rely on the credibility of the supplier to ensure they maintain the standard by checking and testing processes. The same can be said for many other global standards.

If a supplier fails to meet the level of specification within a given standard, often products can be replaced, but what happens when this cannot be achieved? Usually lengthy legal challenges take place. Citing architectural powder coating as an example, it is not always possible

simply to remove product and replace. Often the final position for such installations is somewhat of a compromise. As we all know, it is better to get it right to start with, which is the holy grail for any specifier.

Turning to third party accreditation, a process that protects both the specifier and the client, should this be something that we should be insisting on?

Simply put, third party accreditation invites an independent person or company the responsibility to undertake process and product checking to ensure the product or service meets the quoted standard. The result gives the client confidence that the product will fulfil their specified needs whilst the supplier is also qualified as a supplier of a quality product.

The Association QUALICOAT has placed third party accreditation at the heart of their architectural powder coating specification. A global specification, in the UK & Ireland the standard is managed by ‘QUALICOAT UK & Ireland’ with the Association based in the West Midlands.

So what is the QUALICOAT specification and how does it differ from the BS EN 12206 standard for powder coating? First of all it is fair to say that the much smaller standard is largely covered by

the much larger and more up to date QUALICOAT specification, which explains in more detail how to powder coat architectural profiles to a consistent specification. The difference is that the QUALICOAT standard is far more precise in giving details of process and process control offering a far better consistency in quality output.

Who writes this more detailed specification? surprisingly the very members themselves acting in working groups consisting of members across the globe. Why? In order to offer the best possible quality of architectural powder coating for a long sustainable life expectancy. All updates to the specifications are a result of detailed research by dedicated working groups.

All Members of QUALICOAT, which include powder coaters, pretreatment suppliers and powder manufacturers agree to allow IFO who are monitored for performance and nominated by QUALICOAT, to undertake unannounced inspections of members plant and processes. The intention of these inspections is to ensure that the most up to date Specification is being followed. Only once compliance can be demonstrated, the Member continues to be licensed to supply QUALICOAT approved products and coatings.

Metallic plate heat exchanger

• low space requirement

• high thermal and mechanical stability

• easy to clean

Coated plate heat exchanger

• custom-made dimensions

• for process liquids with strong acids

• anti-adhesive coating made of thermal conductive fluorpolymer significant reduction in encrustations

Polymer heat exchanger

• different dimensions

• highest chemical resistance

• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance

Members who fail to demonstrate full compliance are reinspected and can lose their licence as a result of further non-compliance being reported.

Following the council meeting at the IFO headquarters in Germany, Members of QUALICOAT UK & Ireland will tour the laboratories and review the most up to date technologies for testing coated finishes.

The up-to-date QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators

solve our customers filtration, chemical transfer and treatment

who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn

www.linkedin.com/company/ qualicoat-uk-&-ireland.

WORLD COATINGS COUNCIL

RE-ELECTS TOM BOWTELL FOR SECOND TERM AS PRESIDENT AND RECOGNISES OUTSTANDING CONTRIBUTIONS OF ANDY DOYLE

At the World Coatings Council’s annual meeting in March 2024, Tom Bowtell, Chief Executive of the British Coatings Federation, was re-elected as President for a second two-year term of office. The event was hosted by the China National Coatings Industry Association (CNCIA) in Shanghai, China.

The Council, which provides a forum for exchange and cooperation on major issues and priorities facing the industry, has established itself as a global voice with the United Nations, Governments and NGOs for over 30 years.

Tom Bowtell said of his re-election: “The World Coatings Council plays an important role to represent the global coatings industry to help create a successful and sustainable future for the sector. We will continue to lead on

the themes of sustainability and essentiality in our work in the coming years. I’m incredibly honoured to have the trust of my industry colleagues from across the world to serve a second term as President on behalf of the global coatings industry”.

The meeting also re-elected Monica Alcala-Saavedra of the Mexican Paint and Printing Ink Manufacturers’ Association as Vice President of the Council.

This year’s event was also the last for Andy Doyle, former President and founder of the World Coatings Council in 1992, who is retiring from the American Coatings Association later this year. Andy was recognised for his significant contributions to the global coatings industry with gifts and speeches from his World Coatings Council colleagues.

Commenting on Andy’s contribution, Tom Bowtell said: “Andy was the driving force behind setting up the World Coatings Council over thirty years ago, with founder members Japan, Europe and the USA. It is through his ability to bring people together, and to create an environment of trust and cooperation that has led to the World Coatings Council becoming such a vibrant, proactive and successful global organisation it is today, now with over 15 countries in membership.

The Council owes a huge debt to Andy Doyle, who can be hugely proud of what he has achieved”.

Andy Doyle, former President of the World Coatings Council and President and CEO of the American Coatings Association, commented: “In my time with the World Coatings Council, formerly IPPIC, I’ve made so many friends around the world who collaborated to tackle some major challenges on behalf of our wonderful industry. I’m so proud of how the Council has developed over the years, and while I will of course miss it, I feel confident that I’m leaving it in good hands. I’d like to thank all my colleagues for making my time in the paint industry so fulfilling and rewarding”.

The World Coatings Council is made up of members representing associations from the United States, China, European Union, Brazil, Mexico, Australia, New Zealand, Japan, Malaysia, Canada, South Africa, Turkey, France, Germany, and the United Kingdom.

For more information on the World Coatings Council, please visit: www.worldcoatingscouncil.org

Andy Doyle, Founder and Former President of the World Coating Council, Tom Bowtell, President of the World Coatings Council and Vice President Monica Alcala-Saavedra.

THE VELLA GROUP BECOMES

FIRST UK BODYSHOP TO BE CERTIFIED TO AKZONOBEL’S NEW SUSTAINABLE REPAIR NETWORK

The Vella Group, one of the UK’s leading independent collision repair organisations, has become the first UK business to achieve Level 1 Certification and become an official partner within AkzoNobel’s Sustainable Repair Network, demonstrating its ongoing commitment to reducing its carbon footprint.

AkzoNobel’s Vehicle Refinishes business launched the Sustainable Repair Network to support customers on their journey to becoming more sustainable and efficient. The three-level certification framework supports them by first measuring CO2e emissions, then undertaking ongoing monitoring to identify opportunities to reduce energy consumption and cost as well as CO2e emissions, before implementing improvements.

These improvements will include changes in equipment, processes, and choice of products, which in turn results in reduced waste, energy usage, and cost, and increased efficiencies.

Marc Holding, Managing Director of The Vella Group, says that the organisation is delighted to become a partner of AkzoNobel’s Sustainable Repair Network: “As a business we are forward thinking when it comes to sustainability and go beyond the standard or legal requirements placed upon us,” he explains.

“We are looking forward to working closely with AkzoNobel in continuing to develop our sustainability targets which will include identifying additional opportunities to further enhance our operational processes and procedures. This will lead to significant improvements in managing our carbon emissions and enhancing efficiency.”

The Vella Group has an established reputation for its commitment to

sustainability. In 2021 it became one of the first repair groups to become PAS2060 accredited, it has joined The Climate Pledge and has successfully reduced its CO2e emissions by 20%. Last year the group joined AkzoNobel’s Paint the Future project where various stakeholders across the supply chain collaborate to identify CO2e reduction possibilities. The Vella Group’s Trafford Park site is also currently the pilot site for the revised LV= Green Heart standard.

In collaboration with AkzoNobel, The Vella Group has reviewed the energy efficiency of the coatings it uses, and AkzoNobel’s CO2eRepairCalculator identified products with ambient and UV curing to reduce CO2e emissions. With the Carbon Pulse application an assessment was then undertaken to benchmark and monitor savings from the alternative coatings, with encouraging results. A full Bodyshop Energy Scan was conducted to map all energy

consumption on site and give advice where improvements can be made, regardless of whether it was coatings related, followed by the Sustainable Repair Audit. The audit focused on the four key areas of repair, recycle, re-use, and reduce to create a meaningful action plan for the organization to make further improvements across its operations.

Paul James, Strategic Accounts Manager

Vehicle Refinishes UK & Ireland, AkzoNobel, is looking forward to the partnership with Marc and his team: “Together we will collectively look at all the steps of their repair process and their entire bodyshop operation to see where emissions are being created and how we can help to reduce them. We will give them the tools, knowledge, support, and experience to make a tangible long-term difference to their business.”

Visit: www.akzonobel.com

Photo (left to right):

Paul James, Strategic Accounts Manager Vehicle Refinishes UK & Ireland, AkzoNobel Marc Holding, Managing Director of The Vella Group Darren McComb, Regional Sales Manager Vehicle Refinishes UK & Ireland, AkzoNobel

First for Sustainability

With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

BASF COATINGS SIGNS GLOBAL

PREFERRED PARTNERSHIP AGREEMENT WITH INEOS AUTOMOTIVE FOR ITS GLOBAL BODY AND PAINT PROGRAM

For the next three years, BASF will help INEOS Automotive build its global body and paint program focusing on the highest level of industry standards and sustainable refinish solutions

With its premium refinish brands Glasurit and R-M, BASF will provide expertise and paint innovation to develop body shop network requirements for the INEOS Grenadier worldwide

INEOS Automotive and BASF’s Coatings division have signed an agreement on a global automotive refinish body and paint development. The partners will commit to a long-term strategic collaboration that enables them to exceed the industry standard in vehicle body repair and paint refinish. The partnership includes the supply of sustainable refinish solutions, expertise and latest digital color-matching solutions and training.

“We are very happy to partner with BASF to develop a world-class sustainable paint program in the next few years which follows the highest quality standards in paint-work repairs for premium vehicles,” said Steve Graham, Global Head of Aftersales, INEOS Automotive. “With BASF’s technical support and management experience in the latest body shop standards, the INEOS Automotive network can now rely on a partner that shares our commitment to excellence in customer service.”

BASF will ensure that the most sustainable and efficient refinish practices are maintained at the highest level to the INEOS body shop network in Europe, North America, and Asia Pacific.

“There has never been a more exciting time to be in the automotive industry and we are delighted to have the opportunity to broaden our engagement with INEOS Automotive. With our highly innovative portfolio of solutions now setting the industry standard, we look forward to aligning and complementing INEOS’ vision with our own strategic principles to drive a new, strong, and rewarding partnership,” said Chris Titmarsh, Senior Vice President, Global BASF Automotive Refinish Coatings Solutions.INEOS collaborates with BASF Coatings as a partner in surface technology for its first offroad vehicle,

the INEOS Grenadier, manufactured in Hambach, France, since 2021. With the new agreement, BASF broadens the partnership with INEOS in the implementation and development of the body and paint program for both the INEOS Grenadier and the newly launched double-cab pick-up variant called the Quartermaster.

About BASF’s Coatings division

The Coatings division of BASF is a global expert in the development, production and marketing of innovative and sustainable automotive OEM and refinish coatings, decorative paints as well as applied surface treatments for metal, plastic and glass substrates in a wide range of industries. This portfolio is supplemented by “Beyond Paint Solutions”, which enable new applications

with innovative surfaces. We create advanced performance solutions and drive performance, design and new applications to meet our partners’ needs all over the world. BASF shares skills, knowledge and resources of interdisciplinary and global teams for the benefit of customers by operating a collaborative network of sites in Europe, North America, South America and Asia Pacific. In 2022, the Coatings division achieved global sales of about €4.2 billion.

Solutions beyond your imagination –Coatings by BASF. For more information about the Coatings division of BASF and its products, visit www.basf-coatings.com.

About BASF

At BASF, we create chemistry for a sustainable future. We combine economic success with environmental protection and social responsibility. More than 111,000 employees in the BASF Group contribute to the success of our

customers in nearly all sectors and almost every country in the world. Our portfolio comprises six segments: Chemicals, Materials, Industrial Solutions, Surface Technologies, Nutrition & Care and Agricultural Solutions. BASF generated sales of €87.3 billion in 2022. BASF shares are traded on the stock exchange in Frankfurt (BAS) and as American Depositary Receipts (BASFY) in the United States.

Further information at www.basf.com.

About the INEOS Grenadier

In 2017, INEOS Chairman Jim Ratcliffe, a car enthusiast and experienced adventurer, identified a gap in the market for a stripped back, hardworking 4x4 engineered for modern day compliance and reliability. INEOS Automotive Limited was formed and a senior team of automotive professionals assembled to bring the vision to reality with a fresh perspective of 4x4 development and manufacturing.

Combining rugged British spirit and design with German engineering rigour, the Grenadier 4X4 is a tough, goanywhere off-road vehicle with the modern comfort, refinement and quality standards expected by today’s drivers. Engineered to overcome all conditions, it provides best-in-class off-road capability, durability, and reliability to those who depend on a workhorse vehicle – whether for work, adventure or leisure – wherever they are in the world.

INEOS Automotive is a subsidiary of INEOS (www.ineos.com), a leading manufacturer of petrochemicals, speciality chemicals and oil products. It employs 25,000 people across 39 businesses, with a production network spanning 183 sites in 29 countries. From paints to plastics, textiles to technology, medicines to mobile phones, materials manufactured by INEOS enhance almost every aspect of modern life. In 2021, INEOS had sales of $65bn.

Further information at www.ineosgrenadier.com.

LEADING GALVANIZING BUSINESS RECOGNISED IN THEIR COMMITMENT TO THE COMMUNITY

Thanks to their investment into restoring a formerly derelict building that sits within the heart of the Willenhall community, a leading galvanizing business has been recognised by The Victorian Society.

Wedge Group Galvanizing Ltd has been presented with the 2020 Conservation Award from The Victorian Society Birmingham & West Midlands. Campaigning for Victorian and Edwardian architecture, The Victorian Society awarded them with this accolade due to the refurbishment of the former Willenhall school, which was carefully and considerately transformed into Wedge Group Galvanizing’s headquarters back in 2018.

Chris Woolridge, Managing Director at Wedge Group Galvanizing, said: “Almost six years ago, we opened our brand-new headquarters, which was formerly Little London School which closed back in 2007. Our investment saw this historic site – which had been derelict for more than a decade – given a new lease of life and

the opportunity to, once again, be a revered landmark in the local community.

“It’s fantastic that this has been recognised by The Victorian Societyas not only was it important for our community in restoring a much-loved location and protecting its precious historical architecture, but our roots are firmly embedded in Willenhall. Records show that our founder, John Wedge, was galvanizing in the town as early as 1869, and our first galvanizing plant; B.E. Wedge Ltd was established on its present site in 1876 which is on the very street our new headquarters is located. It’s a real honour to stay where it all started, and to continue the legacy for years to come.”

The multi-million-pound development saw the building and its iconic clock tower completely renovated and restored to full working order.

Due to its rich history, all work was protected and completed under the considerate building scheme, which saw contractors working to minimise the impact, disruption, and disturbance on the local community.

Stephen Hartland, Chairman of The Victorian Society Birmingham and West Midlands, added: “Wedge Group Galvanizing was hand-picked by our committee to receive this award. They truly deserve this recognition due to the exemplary restorative works that they completed on Little London School (which originally opened in 1883), allowing its heritage to live on whilst new history can be made.

“We’re delighted to finally present Wedge Group Galvanizing with their accolade, which was unfortunately temporarily delayed due to Covid-19 restrictions.”

Following a tour of the refurbished headquarters, a bronze plaque and scroll were presented to Jeremy Woolridge, Executive Chairman of Wedge Group Galvanizing, and Chris Woolridge, by Professor Sir David Cannadine, Vice President of The Victorian Society.

Several members of The Victorian Society were also present, along with Mike Bates, Architect at Architettura, Devinder Matharu, Conservation Officer, and Adrian Andrews, Deputy Leader from Walsall Council.

Wedge Group Galvanizing Ltd is the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service.

For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk

Protection upgraded

Customized Cleaning Technologies

SurTec 072 - Low-Foam High-Performance PET Cleaner

Foam-suppressing reduces defoamer consumption

Proven for indirect food contact

Excellent cleaning performance and protection from recontamination

SurTec 042 - High-Peformance Cleaner for Ferrous Material

Well proven for cleaning prior and subsequent to heat treatment

Suitable for all spray & immersion cleaning applications

No rust formation due to temporary corrosion protection

SurTec 537 - Multi-metal Temporary Corrosion Protection

Salt-free builder for multi-metal cleaning

Additive in final rinse as corrosion protection

One product for two applications in one line

SurTec Group

UK Office

Nigel Wicks

+44 7841 527552

Nigel.Wicks@SurTec.com

MECWASH SYSTEMS CELEBRATES

30

YEARS OF EXCELLENCE

AND ANNOUNCES PARTICIPATION IN MACH24 EXHIBITION

MecWash Systems Ltd, a leader in the design and manufacture of industrial parts cleaning systems, is thrilled to announce its participation in the upcoming MACH24 Exhibition, taking place this April at the NEC in Birmingham. This year is particularly special for MecWash as it marks the company’s 30th anniversary – a significant milestone that underscores three decades of innovation, quality and commitment to excellence in the parts cleaning industry.

MecWash will be showcasing the MWX range on stand 18-115. Visitors to the stand will have the opportunity to meet with the MecWash team, explore comprehensive cleaning solutions and learn more about

the latest advances in component cleaning technology. MACH24 provides the perfect platform for MecWash to engage with long-standing customers and forge new business relationships.

John Pattison, managing director of MecWash, is full of anticipation for the event:

“MACH represents the pinnacle of UK manufacturing and we always enjoy a positive experience at the NEC. Celebrating our 30th anniversary at this event offers us a unique opportunity to engage with key figures in the manufacturing world. Establishing, building and maintaining relationships has enabled MecWash to develop a strong reputation throughout the manufacturing sectors.

“Discovering how our systems have provided solutions to blue-chip organisations around the world, solidifies the decision for many to choose MecWash. Our parts washers are trusted by industry giants like

Rolls-Royce, JCB, Renishaw, Husco and Brompton Bicycles, due to our success in meeting the stringent industry cleaning requirements.

“We will have the MecWash MWX300 and MWX400 systems on show, which embody the zenith of component cleaning. These machines provide consistent high quality results in industrial environments and are particularly favoured in the automotive, aerospace and hydraulic sectors,” said John.

Paul Jarratt, sales manager, commented: “This is the biggest event for MecWash, and is extra special with out 30th anniversary. Personally, I’m really excited to reconnect with our industry partners and discuss the effective solutions that we are providing for our customers. We always take the long-term perspective when recommending solutions to customers, ensuring the most suitable system for our customers’ unique requirements.

“As sales managers, Alan Atkinson and I work closely with our customers to understand their specific application to provide the most firring cleaning solution.” Paul said. He also emphasized MecWash’s commitment to maintaining their systems throughout their lifecycle, ensuring longevity and performance.

MACH is being held at the NEC between the 15-19 April and will be attended by the biggest names in international engineering and manufacturing, showcasing all the latest innovations.

“With a strong start to the year and MACH on the horizon, the MecWash team is fully energized for an exceptional showcase at the NEC!” concludes John Pattison.

For further information about bespoke parts washing machines made by MecWash Systems, call 01684 271600 to discuss cleaning requirements.

John Pattison, managing director, speaking with MACH attendees in 2022

BEP SURFACE TECHNOLOGIES ACCELERATES DIGITAL TRANSFORMATION AND NET ZERO JOURNEY

Ground-breaking control and automation system enables real-time visibility and analytics

A two-year data-driven project boosts operational efficiency and cuts energy use by 20%

BEP Surface Technologies, a leading electroplating and surface finishing specialist, has accelerated its digital transformation and decarbonisation journey after investing in control and automation technologies.

The bespoke solution has transformed the Radcliffe-based manufacturer’s chrome plating process by enabling real-time visibility of critical operational parameters, enabling enhanced monitoring and data analysis.

The two-year project has cut energy use by 20 per cent, material use by 10 per cent, and labour use by 15 per cent.

The scalable solution is now being rolled out to copper and nickel-plating operations. It integrates with BEP’s grinding machinery to introduce predictive maintenance strategies and monitor hazardous materials to enhance safety.

The digitalisation programme has also facilitated a cultural shift within the 54-year-old company. Reducing manual operation and monitoring is empowering engineers to drive continuous improvement initiatives.

Andrew McClusky, Managing Director of BEP Surface Technologies, said: “The successful implementation of our control and automation system has revolutionised our chrome plating process, fast-tracked our digital transformation and accelerated our net zero journey.

“Like many heritage industries, electroplating and surface engineering has previously relied on operator skills and experience. Capturing that vital data from our processes enables groundbreaking control and automation, allowing our engineers to monitor and analyse comprehensive data sets and providing invaluable insights into process optimisation and energy efficiency.

“This project epitomises BEP’s commitment to innovation and excellence in manufacturing practices that have underpinned our work over the last half-century.”

The chrome plating project was launched in 2022 as part of BEP’s digital strategy. It was supported by Made Smarter, a government-backed programme helping SMEs adopt technology and skills, which funded a six-month digital internship to work with BEP.

Hassan Bin Mazhar, then an MSc student in Aerospace Engineering at the University of Salford, was tasked with addressing the challenge of excessive chrome deposition during the plating process.

The project’s first phase applied sensors to the plating tanks to enable real-time acquisition of operational data such as temperature, volts, amps, solution levels, solution composition, timings, and extraction efficiencies at each boiler. This was collated by a PLC and displayed in real-time via Human-Machine Interfaces (HMIs) to engineers who can precisely monitor and control parameters. A SCADA (Supervisory Control and Data Acquisition) software system was then deployed to centralise those readings and analyse them to offer new insights and enable engineers to optimise the process.

Andrew McClusky, Managing Director, BEP Surface Technologies

PosiTector ® Inspection

Coating Thickness Probes

n Ferrous n Non-Ferrous n Combination n Ultrasonic

Surface Profile Probes

n Depth Micrometer n Replica Tape Reader

Environmental Conditions Probes

n Integral n Cabled Magnetic Probe n Anemometer Probe

n 1/2” NPT n Infrared

Hardness Probes

n Shore n Barcol

Salt Contamination Probe

n Bresle Method

Ultrasonic Wall Thickness Probes

n Corrosion n Multiple Echo Thru-Paint n Precision

n Low Frequency n Xtreme

Customized Inspection Kits... Build your own kit from a selection of gauge bodies and probes to suit your needs. Coating

NEW DesignandFeatures

Such was the project’s success; BEP took on Hassan as an Automation Engineer, spending the last 18 months developing and scaling the solution.

Hassan said: “This project has been a dream start to my career. I gained hands-on experience in control and automation and was able to make a real-life impact on a challenge that had been niggling BEP for a long time.

“For BEP, it demonstrated what could be achieved through a small investment in technology and bringing in some new digital skills. It has also proved that kick-starting the digital transformation journey need not be elaborate or expensive.”

This transformative shift has enabled BEP to transition towards a model that prioritises technical expertise over manual operation, upskilling the roles within the business and paving the way for growing the engineering workforce.

BEP provides an extensive range of chrome, nickel and copper plating

services and surface finishing, dealing with turbines and large rotors for the energy sector through to small shafts and all types of rotating equipment.

The business holds Fit for Nuclear (F4N) and ISO 9001, 14001 and 45001 accreditations.

Visit: www.bep-st.com

Hassan Mazhar, Automation Engineer, BEP Surface Technologies

LEADING THE WAY IN THE DIGITAL AGE WITH A NEW WEBSITE FOR COMPLETE FINISHING SYSTEMS

In the world of surface finishing and preparation, where detail is key and precision is paramount, SurfacePrep UK has been quietly working hard behind the scenes. Months of dedication and hard work have culminated in a significant milestone: the launch of our new Complete Finishing Systems website. The website focuses specifically on our Complete Finishing Systems division nestled in the heart of Tipton.

Louise Cranstone-Spooner, SurfacePrep UK Marketing Manager spoke of her aspirations for the website. “After months of hard work with the team at Complete Finishing Systems it’s fantastic to see the website live. I’m looking forward to seeing how the website affects lead generation and growth for the business.”

Why all the effort? The Complete Finishing Systems division of SurfacePrep UK is at the heart of growth and surface finishing specialisation. We’re talking about high-specification, energyefficient turnkey plant systems designed to coat steel, alloy, and plastics with unparalleled precision. Whether it’s manual, automatic, or robotic paint and powder coating, spray or dip chemical pre-treatment, or any type of oven

imaginable, we’ve got it covered. And that’s not all, the company’s portfolio includes additional equipment like conveyor systems, controls, automation, wastewater treatment, and solvent abatement, ensuring a comprehensive solution for every need.

But why go through all this trouble?

At SurfacePrep, we understand the importance of an online presence in today’s digital age. It’s not just about having a fancy website; it’s about reaching out, connecting, and growing. The website isn’t just a digital brochure; it’s a gateway to opportunity, a platform for potential clients to explore our offerings, and a contact base for enquiries to efficiently enable the business to grow.

Why focus on lead generation?

Complete Finishing Systems is a growing area in our UK business. We’ve got big plans, and lead generation is the fuel that propels us forward. By showcasing our solutions for businesses in need of large powder coating plants and wet spray booths and rooms, we’re not just attracting attention; we’re igniting interest and fostering relationships that will drive our growth.

And why do we do what we do? At SurfacePrep, we deliver results beyond the surface. Excellence isn’t just a goal; it’s a philosophy. From the most efficient technology to first-class support, we’re committed to providing nothing but the best. Our legacy, spanning over a century within the surface finishing industry, speaks volumes about our dedication and expertise. We’re not just another company; we’re a testament to what happens when passion meets precision.

Andy Grice, General Manager Complete Finishing Systems spoke of the new site. “The new website is a window into the pinnacle of engineering excellence. Our cutting-edge equipment stands as the epitome of technical advancement, boasting unrivalled energy efficiency and uncompromising quality.

Harnessing state-of-the-art technology, our products redefine industry standards, delivering unparalleled performance and

precision. With a relentless commitment to innovation, we’ve crafted a lineup that not only surpasses expectations but also sets new benchmarks for efficiency and reliability. From design to manufacturing, every aspect is meticulously engineered to exceed even the most stringent demands.

Embrace the future of engineering with confidence, where excellence is not just a goal but a guarantee.”

So, as we proudly unveil our new website and shine a spotlight on our Complete Finishing Systems division. We invite you to join us on this journey of innovation and excellence. Because at SurfacePrep, the future isn’t just a destination; it’s a promise we’re determined to fulfil, we are your total service solution provider.

You can visit the website at www.completefinishingsystems.com

VERTIK-AL CELEBRATES 25 YEARS AS QUALICOAT APPROVED COATING APPLICATOR

Vertik-Al, the UK’s market leading independent powder coater, is celebrating 25 years as a QUALICOAT approved coating applicator after successfully passing its latest third-party inspection.

The Birmingham-based business was awarded the quality label in January proving conformity with QUALICOAT 2024 specifications. It is also one of a handful of approved members to offer QUALICOAT Seaside class powder coating, suitable for exposed sites.

The first licensed applicator

As the first QUALICOAT UK and Ireland licensed applicator in 1999, Vertik-Al has helped set the standard for other coating applicators and has raised awareness of the quality label amongst specifiers operating in a wide range of industries.

The QUALICOAT specification is regularly updated following evidence-based research and generally exceeds the BS

EN 12206 specification for powder coating. Therefore, specifiers and clients are assured of powder coating best practice when they opt to work with an approved applicator.

Committed to quality

John Park-Davies, group managing director at Vertik-Al says: “This is a tremendous achievement for Vertik-Al and is testament to the hard work and dedication of our entire team and our unerring commitment to quality, over many years.

“In a challenging market such as now, this differentiates us from competing businesses. It assures our existing customers that they are receiving the very best possible product and service and proves to new potential customers that we are a trusted and consistent supplier.”

In recent years, Vertik-Al has invested significantly in plant, equipment, and training to further enhance its service and coating performance. This year, the company’s six-figure investment will include a new dry-off oven and upgraded pre-treatment tanks for its three horizontal lines.

Integral to development

Commenting on the 25-year anniversary, Chris Mansfield, vice chair of QUALICOAT

UK & Ireland, says: “We wish to congratulate Vertik-Al on reaching this incredible milestone. Their contribution over the past 25 years has been integral to the development of the QUALICOAT quality label in the UK & Ireland.

“As an organisation we are committed to standardising and improving the quality of powder coating for architectural aluminium and its alloys. With the support of member companies like Vertik-Al we can ensure consistent and unwavering high standards along the supply chain resulting in highperformance, durable finishes which can be enjoyed for many years.”

Further Affiliations

To further underpin its unrivalled commitment to quality, Vertik-Al is the only architectural aluminium applicator in the UK and Ireland to hold the GSB International Master Seal for Approved Coater Aluminium. The company is also a proud member of ALFED (Aluminium Federation) and CAB (Council for Aluminium in Building).

If you require high-quality, unrivalled powder coating then please get in touch.

Telephone: 0121 608 7171

Email: info@vertik-al.com

Visit: www.vertik-al.com

Handling Solutions

Product Overview

Manual Monorail Systems

Unit loads up to 3000kg

Monorail Chain Conveyors

Unit loads up to 300kg

Power & Free Conveyors

Unit loads up to 7000kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.

As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.

Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.

We do:

 In-House 3D CAD engineering

 In-House manufactoring in the UK and EU

 In-House design of PLC/PC control systems

 Industry 4.0

 Worldwide installation and commissioning

 Remote support, service & inspection

Part of the

Floor Conveyors

Unit loads up to 500kg

Stewart

ADAPTA PREPARES THE ENVIRONMENTAL PRODUCT DECLARATION 2024-2029 FOR ITS VIVENDI SDS (SUPER DURABLE SYSTEM) COLLECTIONS

Adapta colour is staying true to its commitment to provide proper environmental information about our products, as outlined in our management policy. There is a clear and transparent policy to disclose the environmental profile of our operations, and thus the environmental product declarations have been drafted regarding the new line of products ADAPTA VIVENDI SDS.

Environmental Product Declarations (EPDs) are a means of transparently disclosing information in a way that is independently verified by a third party regarding the environmental characteristic of the product on the basis of a Life Cycle Analysis (LCA). The information is split into several impact categories (global warming, depletion of the ozone layer,

acidification, etc.), as well as additional information, such as emissions generated, waste generated, etc.

The EPD allows the environmental information of different products and services to be compared against other similar options. Our environmental product declaration has been verified according to ISO 14025 and EN 15804:2012+A2:2020, in accordance

with the Product Category Rules (PCR) RCP 100 (version 3 – 27/05/202 General construction products). When comparing EPDs of similar products, it is very important to check the reference PCR followed. The PCRs define the rules that must be followed by the LCS studies, as well as what information must appear in the EPD, which means that it is possible to see the operational parameters followed to calculate the various indicators.

The Carbon Footprint, which is a contemporary indicator that provides information about the impact on climate change, is one of the indicators calculated during the preparation of the EPD and measures the amount of greenhouse gases associated with that product or activity. In reality, the carbon footprint is a simplified version of the Life Cycle Analysis (LCV), which takes into account a single category of environmental impact, that of global warming.

In addition, these collections have been tested according to the ISO standard 16000-9:2006 regarding the determination of the emission of volatile organic compounds from building and furnishing products. In light of the results the company has received the distinction of an A+ (very low emissions) for its wall, ceiling, window, and door panels.

For more information visit: www.adaptacolor.com

DO YOU HAVE A SPECIFICATION FOR CLEANLINESS WITHIN YOUR PROCESS?

No? But, clean is clean…..right?

Fraser Technologies Managing Director, Graham Fraser, would disagree.

“There is no such concept as completely clean! So, we need to determine, what is clean enough?”

At Fraser Technologies we regularly encounter customers who are unaware of the level of cleanliness they require. While this may seem a simple and obvious question, truly understanding the answer is critical. The implications of getting the answer wrong can have a lasting impact on your business, from a financial perspective and most importantly, the quality of your final products.

The cost of cleaningA fine balance:

As mentioned in the introduction to this article, we believe that ‘completely clean’ is a fanciful concept. The art to a good cleaning process is knowing the level of cleanliness required to meet the needs of the end user. This varies greatly by application, industry, and material. Fraser Technologies offer a comprehensive evaluation service that not only identifies the most suitable cleaning process for you; we also keep your wallet in mind. Underspecified cleaning processes can

be detrimental to a business’s production capabilities, impacting their bottom line. Consistency and repeatability are key when determining a cleaning process, and this can only be achieved once a cleanliness specification is in place.

Reject rates are a telling KPI linked to cleaning, and an underspecified process will result in high levels of rejected parts. One of Fraser Technologies long standing customers, specialising in imaging equipment, are only able to determine if a part has been sufficiently cleaned during its acceptance testing phase. At this stage, all the component parts have been assembled, meaning a quality failure results in a very costly rejection of the entire unit. Time, money, and materials are wasted because of contamination in one of the component parts. This is easily avoided by determining a robust cleanliness specification and designing a process to meet the required standards.

In a recent case study, by implementing a specification and delivering a bespoke solution converting from aqueous cleaning to solvent cleaning using OpteonTM SF79®, Fraser Technologies were able to reduce the reject rate of a pioneering, well known UK aerospace engine manufacturer by 90%.

Neat Oils from a turned parts process. Post clean photo, solvent cleaning.

Rivets comparison dirty (left) to clean (right). Solvent cleaning

Conversely, over-specified cleaning processes can weigh heavily on the wallet also.

Whether it be high costs of capital equipment, high- rates of chemical consumption, or energy hungry processes; there can be significant financial impact on cleaning ‘too much’. This highlights the need for a diligent evaluation service prior to committing to a process.

But how?

Firstly, a process audit is needed to identify the materials of construction, as well as the contamination levels and types. Additionally, a deep understanding of the end-product and how it is used is needed, this helps to develop a foundation of knowledge which informs the analytical methods required.

Each application has a different cleanliness standard, and therefore a different method for analysis. In some applications, there is no need for complicated and costly methods as the ‘eye-test’ will suffice. Given we work in the field of precision cleaning, a more common technique for the ‘eye-test’ would be under a microscope of a strength suitable for detecting particulate residue or markings. This requires a strong quality management system and operator training to ensure reliability and repeatability in the assessment.

At our disposal are a range of more sophisticated analysis techniques that return quantifiable data. For example, contact angle shear testing gives a qualitative way to evaluate surfaces characteristics by observing the intermolecular interactions between the surface and a water droplet. Additionally, we can determine organic particulate concentrations by conducting a solvent extraction test.

While this is not an exhaustive list, it shows a range of analytical tools available and illustrates the importance of matching applications with the correct complexity of cleaning process.

Once a clearly defined and agreed cleanliness specification is in place, an assessment of all available cleaning technologies can be conducted.

Tailored approach:

Fraser Technologies defines its core values through three fundamental elements – Evaluate, Supply, and Support. This encapsulates a full-service commitment, that extends beyond product offerings.

This support begins during the evaluation phase and each application requires a

bespoke solution. Through completion of the process audits, analytical tools, and cleaning trials, we are able to offer customers a complete cleaning package suitable for their needs.

Any process offered should be compatible with all materials, meet the customers budget and environmental goals, but most of all exceed the cleaning requirements as determined by the cleanliness specification.

Fraser Technologies stand out by providing a range of evaluation services, including analytical tests, process audits, and cleaning trials. These services aim to optimise cleaning processes, ensure quality, and minimise costs. Discuss your cleanliness analysis with us today.

Visit: www.frasertech.co.uk

Copper turned parts, neat cutting oil. Post clean photo, solvent cleaning.

VIXEN

The Global Leaders in Wet Blasting & Surface Treatment Solutions

A GLOBAL LEADERS IN WET BLASTING & SURFACE TREATMENT SOLUTIONS

Established in 1990 under the leadership of our managing director, Aidan Mallon, Vixen has been dedicated to continuous growth and technological advancement. This unwavering commitment has propelled us to the forefront of the global market as leaders in the design and manufacturing of wet blasting solutions. With over three decades of experience, we have at the forefront of innovation in wet blasting, washing, and degreasing, often customizing solutions to meet the unique needs of customers, especially when stringent parameters and high tolerances are involved.

Established in 1990 under the leadership of our managing director, Aidan Mallon, Vixen has been dedicated to continuous growth and technological advancement. This unwavering commitment has propelled us to the forefront of the global market as leaders in the design and manufacturing of wet blasting solutions. With over three decades of experience, we have been at the forefront of innovation in wet blasting, washing, and degreasing, often customizing solutions to meet the unique needs of our customers, especially when stringent parameters and high tolerances are involved.

VIXEN

The Global Leaders in Surface Treatment

Established in 1990 under the leadership of our managing dedicated to continuous growth and technological advancement. propelled us to the forefront of the global market as leaders blasting solutions. With over three decades of experience, been at the forefront of innovation in wet blasting, washing, degreasing, often customizing solutions to meet the unique our customers, especially when stringent parameters and tolerances are involved.

product offerings include a range of standard wet blasting, washing, and degreasing machines, available both as standalone and as multi-stage systems tailored to specific customer requirements. Through ongoing improvement initiatives and strategic investments, we strive to nurture a culture of innovation within our organization.

Our product offerings include a range of standard wet blasting, washing, and degreasing machines, available both as standalone units and as multistage systems tailored to specific customer requirements. Through ongoing improvement initiatives and strategic investments, we strive to nurture a culture of innovation within our organization.

As a global entity, we maintain a network of business partners, distributors, and sample processing test labs worldwide.

At Vixen, we pride ourselves on our collaborative approach, working closely with customers to deliver tailored solutions that precisely meet their needs. This collaborative process has been instrumental in providing effective surface treatment solutions.

Our product offerings include a range of standard wet washing, and degreasing machines, available both units and as multi-stage systems tailored to specific requirements. Through ongoing improvement initiatives strategic investments, we strive to nurture a culture innovation within our organization.

Central to our success is the synergy within our team and manufacturing entirely in-house. This vertical integration chain, quality, and efficiency, earning us trust and recognition Located in the Northeast of England, our integrated manufacturing seamless communication and collaboration across departments,

Central to our success is the synergy within our team and our ability to handle design and manufacturing entirely in-house. This vertical integration affords us complete control over supply quality, and efficiency, earning us trust and recognition o n a global scale.

Central to our success is the synergy within our team and our ability to handle design and manufacturing entirely in-house. This vertical integration affords us complete control over supply chain,

Trusted by manufacturers and customers spanning various industries, from aerospace OEMs to medical device manufacturers, we offer cutting-edge solutions to address diverse surface treatment requirements

Located in the Northeast of England, our integrated manufacturing facility and headquarters ensure seamless communication and collaboration across departments, fostering efficiency and cohesion.

meet a wide array of surface treatment requirements.

As a global partners, worldwide. collaborative to deliver needs. This instrumental solutions.

Our comprehensive range of wet blasting solutions encompasses everything from standard manually operated cabinets to inline systems and fully automated, integrated robotic systems. Additionally, we offer washing, degreasing, and Ultrasonic solutions to

As a global entity, we maintain a network of business partners, distributors, and sample processing test labs worldwide. At Vixen, we pride ourselves on our collaborative approach, working closely with customers to deliver tailored solutions that precisely meet their needs. This collaborative process has been instrumental in providing effective surface treatment solutions.

For further details on our offerings, including applications and industries served, as well as in-depth information and operational videos, we invite you to visit our website at www.vixenaquablast.com

There, you’ll find a wealth of resources to help you explore our solutions and determine the best fit for your needs

We work across a large number of industries covering multiple applications, visit our website and view application and industry pages or go straight to our solutions page.

WWW.VIXENAQUABLAST.COM

Midco

Gas Process Burners

Lanemark gas burner systems offer users reliable, high effi ciency, process heating solutions.

FD Series Packaged Oven/Dryer Burners

•Speci cally designed for process air heating applications in convection ovens and dryers

•High turndown/short ame lengths providing accurate process temperature control

•High ef ciency gas + air modulation, gas only modulation and simple high/low control options

•Heat Input Range: 9 kW – 1550 kW

TX Series Gas Fired Process Tank Heating Systems

•High ef ciency (80%+) heating of all types of spray and dip process tanks

•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space

•Accurate performance modelling using Lanemark TxCalc design software

•Heat Input Range: 15 kW (1½") – 1150 kW (8")

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners

•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls

•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements

•DbCalc system design software

THE WONDER WIPE

In the good old days solvent hand cleaning was in common use. Then came along Vapor Degreasing, single stage alkali washing plants and on the larger installations multi stage pretreatment plants.

In the present day there has been a return to hand wiping products. This change has been brought about by legislation on vapour cleaning solvents, heating costs and space limitations. However, instead of the highly flammable solvent on a rag application this has become more sophisticated in the form of panel wipes,

5 supplied on a lint free cloth

At B C Metal Finishing we have developed a full range of panel wipes from fast drying solvent wipes through to water based pretreatment wipes. After considerable development we are very excited by our latest wipe which can only be described as a WONDER WIPE as Desol PW 704MD is a water based wipe supplied in tubs of 400 wipes which treats multi metals in one simple application of which the properties can be summarized as follows:-

1 degreases and converts is one single application

2 quick drying

3 water based, hence non flammable

4 treats steel, zinc substrates, aluminium, HDG, stainless steel and other non ferrous substrates

6 the pretreated substrate is an excellent base for wet paint, powder and adhesives.

7 dry in place process so does not require any subsequent treatments

8 can be applied to abrasive cleaned substrates

9 gives good Neutral Salt Spray Corrosion Resistance on steel when powder coated

10 gives excellent Acetic Acid Salt Spray Corrosion Resistance on aluminium when powder coated

Too good to be true? Try a tub!

Telephone: 01204 495818

Mobile: 07734 245793

Visit: www.bcmetalfinishing.co.uk

STOWLIN CAN HELP MAXIMISE THE POTENTIAL OF YOUR PRE-TREATMENT SYSTEM

If you are in the metal finishing industry, then you have many different options when it comes to preparing your products prior to painting. One of those many possibilities for you is to chemically pre-treat your components. The most common types of chemical pre-treatments are applied in immersion or spray systems similar to those in the image.

The reasons for pre-treating components are essentially to increase adhesion, and corrosion protection of the substrate or paint system being utilised. Phosphates and chromates have been the go to products for many years, but with Health & Safety, and environmental sustainability at the forefront of people’s minds and design concepts, it may well now be the time to consider changing to one of BONDERITE© new generation coatings.

Some of the benefits of using these new generation coatings are;

They create less sludge.

They contain less harmful chemicals

They can operate at lower temperatures.

They are easy to control,

They can process multiple metal through the same stage

Both cleaner and conversion coating can sometimes be combined in the same stage.

With traditional pre-treatment chemicals, regular removal of sludge from treatment

baths is required. Theses maintenance days are not only expensive, they are time consuming, often performed on a weekend with the necessary overtime rates paid to staff. Specialist contractors may have to be employed for waste removal or disposal, and your staff are often in very close proximity to what on times can be hazardous chemicals. So it would be nice then for pretreatment chemicals to have the ability of extending the life of the bath. With the new generation coatings, bath life can be extended, and this saves you money. Due to the reduced amount of sludge being created with BONDERITE NGC’s, it has the added H&S and financial benefits of extending time between bath maintenance, thus reducing the proximity and contact time of operators with the chemicals. A win, win situation then.

Customers with traditional set ups often utilise two stages, one for the for the cleaner and one for the conversion

coating. Also with traditional products operating anywhere between 35 – 65 degrees, and in the two stages, switching to one cleaner / conversion coating bath at ambient temperature can massively reduce the gas or electric costs of running the process. But the savings do not end there, as BONDERITES new generation coatings operate at lower temperatures which again helps to reduce those bills. Coupled to the fact that the reduction in stages can offer the side benefit of allowing you to process quicker through pre-treatment, creating the potential of greater throughput. So as you can see, the NGC’s are great for your green credentials too!

So, in summary, these NGC’s can be easier to operate, easier to control, cheaper to run, have Environmental and H&S benefits. Stowlin can assist you in maximising the potential of your pre- treatment system, and for further information contact the Stowlin Sales team on 0116 278 5373.

EMBRACING NEW TECHNOLOGIES IN SURFACE TREATMENT

By Andrew Roper, Commercial Manager

at Airedale Group

Our world is ever-changing, as are the processes and products in industry. The chemical world has needed to be agile in its response, creating new products and more efficient processes which use less energy and are more ecologically acceptable or that comply with the latest regulations and legislations.

Manufacturers can now choose from pre-treatment, surface cleaning and de-greasing products that bring the latest technologies to each stage of

surface treatment processes.

At Airedale Group, we have partnered with surface treatment specialists, Haug Chemie, to bring some of the latest

innovations in German engineering into the surface treatment world in the UK.

For example, in the pre-treatment of metals we know it is essential that thorough cleaning of components is carried out to allow the effective application of high-quality coatings. Historically, this has been achieved with the use of iron phosphating. Now, nanoceramic passivation technology, including Haug Chemie’s eskaphor, has been introduced to the process in which tiny ceramic particles are applied to the surface to create an effective coating to protect against damage. The nanoceramic passivation also provides a high-quality coating which is effective in corrosion protection.

However, this new process is also cost-saving as it creates less sludge and is effective at lower temperatures which reduces energy costs.

Cleaners have also been re-invigorated to meet growing expectations for more sustainable industrial products. Renewable raw materials are being used to create greener cleaners that adhere to restrictions aimed at protecting the environment, reducing climate change and creating safer conditions for workers.

eskaclean-nature is a versatile cleaner range which can be used in immersion, chamber spraying, high pressure jets

and automated or manual application as a powerful cleaner able to remove organic or inorganic material.

Renewable raw materials are used to make it a more environmentally-friendly option than traditional cleaners and have been developed with experts at the Central Innovation Programme for Small and Medium Enterprises in Germany.

The range is made with sustainable and natural materials which do not contain any synthetic or hazardous materials and only biodegradable surfactants. They also

have excellent wetting properties and are still highly effective at low temperatures.

Innovations can also be found in the de-greasing stage with the ability to save time and resources with a single product that combines both the degreasing and phosphating processes into one agent.

The quality of coatings on any surface depends on the integrity of the pretreatment stage which removes all impurities such as oil and grease and provides a surface that can maintain the

applied coating, and iron phosphating chemicals are ideal for this function.

Through Haug Chemie’s eskaphor range, we are able to offer alkaliphosphates, additives and alkalis to be applied in one operation to de-grease and phosphatise in a single operation. The liquid agents can be easily measured with pH controlled pumps which provide greater consistency and quality and eliminates the need to do this manually which can be time-comsuming and inaccurate.

Although many of the products and process traditionally used in surface treatment have been efficient for many years, there is a new wave of ultraeffective products which embrace new innovations and align with the changing landscape of industry which is more eco-aware and always looking for smarter solutions to reduce energy, costs and time.

Visit: www.airedale-group.com

SHOT BLAST, SHOT PEEN THE NEXT LEVEL!

As part of an International Group Straaltechniek UK offer World Class Support to the surface preparation industry.

As a leading manufacturer of NEW, 2nd hand refurbished Shot Blast & Shot Peening equipment, Equipment Modernisation Programmes including the successful High Performance Long Life Blast Wheel range Straaltechniek UK underpin their success with a comprehensive aftermarket package including spares, maintenance, service contracts and 24 Hour breakdown cover.

New Wheel, Air & Portable Blasting & Shot Peening Equipment

Shot Blast Equipment Modernisation Programmes E.M.P.

With over 150 years of combined experience Straaltechniek UK can offer extensive Equipment Modernisation Programmes for all types of Surface Preparation Blasting & Shot Peening Equipment. at a fraction of the cost of new installations.

Straaltechniek UK have a wide range of EMP programmes to assist customers when legislation and Production Demands require more from their existing equipment. Health & Safety,

Dust Filtration, Housekeeping, Handling & Ergonomic issues are classic examples. The health & safety of all employees is paramount in any modern businesses who must comply with the latest H&S regulations. Straaltechniek UK can assist these businesses with advice and upgrades to meet with these increased production and mandatory demands.

Aftermarket Spares, Service Maintenance

Contracts 24 Hour Breakdown Cover

With the supply of Spare Parts for their own and many other manufacturers Straaltechniek UK are able to provide customers with a quick response by keeping a wide range of spares stock along with a team of skilled engineers on hand to offer the required service support.

Carrying out preventative maintenance to customers installations will save cost, unnecessary down time and ultimately lost profit. Proper and timely maintenance will also extend the service life of the machinery. Opting for a Straaltechniek UK service & spares contract allows the customer to concentrate on other critical aspects of production maintenance.

Abrasive Media

Straaltechniek UK also stock and supply a range of Abrasive media including Steel shot, Steel Grit, Aluminium Oxide, Glass bead, expendable and plastic media.

Table Wheel Blast Machines Manual Air Blast Rooms Portable Manual Hand Blast

Aerospace Robotic Shot Peening Equipment

High Performance Long Life Blast Wheels Maintenance Access Platforms

Straaltechniek UK Quality Standards

Straaltechniek UK continuously aims to improve the quality of their products, managing systems, communication and was one of the first organisations in the Sheffield City Region that was granted ISO 9001 2015 Quality Standard Certification.

Made In Sheffield is one of the world’s great brands, made famous internationally as a mark of origin and quality on the city’s manufactured products.

Today, Sheffield is a successful 21st century producer city, boasting world-class companies in sectors as diverse as advanced manufacturing, materials technology, the creative and digital industries, food and biomedical / healthcare technology.

Sheffield City Regions companies now have the opportunity to declare their proud Sheffield credentials through the use of the new Made In Sheffield Mark, a symbol of the cities on- going commitment to quality and excellence.

Straaltechniek UK Ltd – THE NEXT LEVEL!

Telephone: +44 (0) 1142 571077

Email: info@straaltechniek.co.uk

Visit: www.straaltechniek.co.uk

New and used vibratory finishing machines and systems from 2 litres to 4000 litres

Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb

Liquid / powdered / paste compounds

Abrasive finishing wheels

Vibratory separators / sieving machines and re-meshing service

Repairs and relines

Effluent water treatment systems

Redundant machines purchased

Consultancy

Subcontracted finishing and industrial sieving services

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

OUR 2024 BROCHURE NOW AVAILABLE -

Advanced solutions for vapour degreasing, corrosion protection, metal cleaning and surface treatments

EnviroTech Europe are specialists in metal cleaning and corrosion protection solutions.

We offer a range of approved products tailored to your industry, which are cost effective, energy efficient, safe for operators and the environment.

We are pleased to introduce our range of products in our 2024 products brochure:

https://www.envirotech-europe.com/brochure

Our products are used in the following

industries:

Electronics and Electrical

Environmental

General Cleaning

Industrial and Manufacturing

Marine and Maritime

Mechanical Engineering

Medical Device Manufacturing

Military

Motorsport

Power Generation

Railways and Automotive

All products are manufactured in the United Kingdom and available on short delivery times through our dedicated team of qualified distributors worldwide. We can help with product-use and offer advise on legislative changes, ensuring your metal cleaning and corrosion protection solutions stay within regulatory boundaries.

We can supply Material Safety Data Sheets, independent laboratory reports, product samples and further assistance. EnviroTech Europe is accredited to ISO 9001:2015 for marketing and distribution of specialist metal cleaning and corrosion protection products.

FURTHER INFORMATION

Visit www.envirotech-europe.com/applications-and-casestudies for information about uses and applications for all EnviroTech Europe products.

For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

PRETREATMENT SYSTEMS

ELECTRON Surface Cleaning

Systems play a critical role in the success of coating operations. Correct surface preparation significantly affects the adherence and protective properties of the coating. These systems effectively perform the degreasing, etching and phosphating processes required to prepare the parts for painting processes.

Spray and dip type surface cleaning lines are designed to perform the prepaint cleaning process in the best way.

The most preferred surface cleaning applications such as Nano, Iron Phosphate, Zinc Phosphate or Chromate are determined by our technical team according to the production and factory conditions and suitable alternatives are offered to customers.

The projects are designed by the technical project team with high precision, taking into account every detail.

Pre-treatmen lines have many important technical details such as heating type, heating capacity, water circulation system, steam absorption system, prevention of steam and chemicals between tanks.

PRETREATMENT LINE

Spray Type Lines

Cleaning solution is sprayed on the parts with high pressure.

Dip Type Lines

The parts are dipped in tanks containing cleaning solutions.

Pretreatment Applications

Nano Coating Applications

Bonderite, oxylan etc. for new generation surface preparation processes with similar technologies.

Degreasing and Abrasion Applications

Removal of oils and other contaminants on the surfaces of products.

Iron Phosphate & Zinc Phosphate Applications

Phosphate coating processes that increase the resistance of metal surfaces against corrosion.

Chromating Application

Chromate coating processes that create a passive protective layer for metal surfaces.

Features

Minimum Chemical and Water Consumption

Environmentally friendly operations and reducing operating costs.

Maximum Energy Saving and High Efficiency

Energy efficiency with advanced technology heating and insulation systems.

Modern Security Applications

Safe working environment in compliance with CE standards.

Tailored Solutions

Customizable design and functionality to suit each customer’s specific needs. Our surface cleaning systems offer high-performance and reliable solutions, where every detail is carefully designed by the technical team. Each project is developed specifically taking into account the customer’s production conditions and needs, thus ensuring optimal results.

Visit: www.electron.com.tr

OF BEING SCALLED FOR

The Vixen Inline Tumbler surface treats components (In this

In-line Surface Treatment & Cleaning

Process steps all completed in one automated solution with auto

IN-LINE SURFACE TREATMENT & CLEANING

MULTIPLE STEP PROCESS INTERGRATED INTO A ONE STEP INLINE SOLUTION CAPABLE OF BEING SCALLED FOR VARIOUS PARTS AND INDUSTRIES.

1. Wet blasting to remove surface contaminants or coatings

2. Basic rinse to remove excess media

The Vixen Inline Tumbler surface treats components (In this case fasteners)

3. Up to 3 stage wash/rinse

4. Dry

Process steps all completed in one automated solution with auto load/unload options

1. Wet blasting to remove surface contaminants or coatings

2. Basic rinse to remove excess media

3. Up to 3 stage wash/rinse

4. Dry

Multiple step process intergrated into a one step inline solution capable of being scalled for various parts and industries.

The Vixen Inline Tumbler surface treats components (In this case fasteners)

Process steps all completed in one automated solution with auto load/ unload options:

1. Wet blasting to remove surface contaminants or coatings

The Aquablast Tumbler line solution presents a versatile option for processing small to medium-sized components either in batches or continuously inline, streamlining the entire process into a single step.

The Aquablast Tumbler line solution presents a versatile option for processing small to medium-sized components either in batches or continuously inline, streamlining the entire process into a single step.

process development, guaranteeing complete process control, consistency, and reliable results.

Our Tumbler process is characterized by its exceptional controllability, allowing for precise adjustments of parameters to tailor the intensity and action of tumbling, as well as the blast guns and other process variables, ensuring optimal treatment for your components.

2. Basic rinse to remove excess media

3. Up to 3 stage wash/rinse

4. Dry

The Aquablast Tumbler line solution presents a versatile option for processing small to medium-sized components either in batches or continuously inline, streamlining the entire process into a single step.

Our Tumbler process is characterized by its exceptional controllability, allowing for precise adjustments of parameters to tailor the intensity and action of tumbling, as well as the blast guns and other process variables, ensuring optimal treatment for yo ur components.

To achieve the desired outcomes, these parameters can be fine-tuned through our sample processing and subsequent process development, guaranteeing complete process control, consistency, and reliable results.

To achieve the desired outcomes, these parameters can be fine-tuned through our sample processing and subsequent complete process control, consistency, and reliable results.

Tailored to your specific requirements, our tumbler solutions can be customized with barrel sizes to accommodate component size and quantity, as well as the desired number of nozzles. By integrating both blasting and washing capabilities, our systems enable components to enter, undergo stripping or cleaning, washing, and drying, all in

asingle process step, minimizing handling and maximizing efficiency.

WWW.VIXENAQUABLAST.COM

Tailored to your specific requirements, our tumbler solutions can be customized with barrel sizes to accommodate component size and quantity, as well as the desired number of nozzles. By

Our Tumbler process is characterized by its exceptional controllability, allowing for precise adjustments of parameters to tailor the intensity and action of tumbling, as well as the blast guns and other process variables, ensuring optimal treatment for your components.

To achieve the desired outcomes, these parameters can be fine-tuned through our sample processing and subsequent

Tailored to your specific requirements, our tumbler solutions accommodate as well integrating capabilities, to enter, washing, step, efficiency.

Dürr adds the EcoGun AS MAN DC/EC to its range of manual spray guns

LESS PAINT CONSUMPTION: NEW ELECTROSTATIC SPRAY GUN FOR A MORE EFFICIENT PAINTING PROCESS

Dürr is adding an electrostatic air spray gun (ESTA Gun) to its range of manual spray guns. The new EcoGun AS MAN DC/ EC is a more sustainable way of painting, reducing overspray by about 40 percent. The spray gun comes in two versions, with direct or external charging. It is equally suitable for applying solvent and water-based paints, and its ergonomic handle and low weight make for comfortable work, even for extended periods.

The electrostatic air spray gun comes in two versions, with direct or external charging.

The new spray gun is ideal for applications where workpieces, such as tubes, rims, two-wheelers or train parts, are painted manually. The advantage here is the electrostatic charging of the paint and components. Dürr offers the spray gun in two versions: The EcoGun AS MAN DC (direct charging) has an electrode on the spray gun needle, which charges the paint and then applies it to a grounded component. The EcoGun AS MAN EC (external charging) positively charges the paint particles by passing them through an electrostatic field. A negatively charged workpiece then attracts these paint particles.

Low paint consumption and reduced work time

Electrostatics reduce paint consumption because the attraction between the particles and the workpiece results in less overspray during the painting process. As a result, the EcoGun AS MAN DC/ EC consumes up to 40 percent less paint than conventional air spray guns, significantly reducing paint consumption costs.

Simultaneously, the electrostatic charge accelerates the painting process by creating a so-called wrap-around effect. “The charged paint particles follow the electric field lines. As a result, it even reaches surfaces on the back of the workpiece,” explains Tom Reiner, a Dürr product engineer.

The maximum charging voltage for Dürr’s new spray gun is -60 kV for the direct charging version and -30 kV for the external charging version, delivering a high level of transfer efficiency. An integrated high-voltage LED indicates the electrostatic voltage state during painting. However, the manual air spray gun can also be used without high voltage and achieves fine atomization and the same precise application in this state.

Design optimized for comfort and functionality

The EcoGun AS MAN DC/EC’s optimized design offers additional comfort and functionality. The handle shape was adapted to the natural shape of the palm for easier and more

EcoGun AS MAN DC/EC’s ergonomic handle and low weight make for comfortable work, even for extended periods.

ergonomic handling and to prevent slipping. The housing is made from composite materials to guarantee low weight and long service life. Additionally, maintenance is simple since the gun consists of just a few individual parts.

From April 9-12, visitors at Dürr’s booth at PaintExpo in Karlsruhe

About Dürr

The Dürr Group is one of the world’s leading mechanical and plant engineering firms with particular expertise in the technology fields of automation, digitalization, and energy efficiency. Its products, systems, and services enable highly efficient and sustainable manufacturing processes –mainly in the automotive industry and for producers of furniture and timber

(hall 3, stand 3320) can hold the EcoGun AS MAN DC/EC and learn more about this innovation. The manual spray gun is already available.

Visit: www.durr.com

houses, but also in sectors such as the chemical and pharmaceutical industries, medical devices, electrical engineering, and battery production In 2023, the company generated sales of €4.6 billion.

The Dürr Group has over 20,500 employees and 142 business locations in 32 countries, and it operates in the market with five divisions:

Paint and Final Assembly Systems: paint shops as well as final assembly, testing, and filling technology for the automotive industry

Application Technology: robots and products for the automated application of paint, sealants, and adhesives

Clean Technology Systems: air pollution control, coating systems for battery electrodes, and noise abatement systems

Industrial Automation Systems: automated assembly and test systems for automotive components, medical devices, and consumer goods as well as balancing and diagnostic technology

Woodworking Machinery and Systems: machinery and equipment for the woodworking industry

The



GEMA LAUNCH NEW PRODUCTS

High-end powder feeding and charging

OptiSpray All-in-One – Fusion of electrostatics and dense phase powder delivery

OptiSpray All-in-One merges charging technology with the proven linear SIT dense phase powder delivery for straight-line powder transport through

OptiCenter®

All-in-One OC10 and OC11

New Powder management systems!

OptiCenter All-in-One OC10 and OptiCenter All-in-One OC11

Maximum benefit in minimum space

OptiCenter All-in-One OC10 is equipped with the latest generation of OptiSpray All-in-One application pump technology and guarantees the fastest powder output response and constant coating results. The system runs fully

One gun masters all challenges – the new OptiGun® GA04 series

OptiGun GA04 series now with PowerBoost® technology

The new OptiGun GA04 series featuring industry-leading PowerBoost highperformance technology with 110 kV charging power, delivers higher productivity, increased process speeds

the pump in one very compact device. The unit allows a maximum coating performance and extends the application range significantly; covering high quality coatings, complex geometries and large area objects.

OptiSpray All-in-One specifically targets users who are looking for high end performance and consistent coating results.

automatically and ensures efficient colour change with simple and intuitive operator guidance.

Double your efficiency!

OptiCenter All-in-One OC11 combines OptiSpray All-in-One application pump technology for unrivalled control of the application and powder handling process coupled with the fastest colour change capability. The system with double OptiSpeeder powder hoppers (DualSpeeder) enables handling and preparation of two independent colours sequentially for ultra-fast colour change

and maximum first-pass transfer efficiency, resulting in ultimate coating performance.

The robust gun design ensures reliability, quality and best coating results for all industrial coating applications, covering also enamel and robot application. A wide range of nozzles and extensions that enable an optimal spray pattern for different objects and powder types complete the range.

or in parallel for simultaneous coating from both OptiSpeeder hoppers. Both resulting in the highest levels of production flexibility and efficiency.

For more information please visit: www.gemapowdercoating.com

Scan & Spray

Dynamic Contour Detection

Programming-free coating of any shape!

The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.

Gema

Tel: 0044 1202 763 942

Email:

GIVE YOUR OVEN MONITORING

THE PHOENIX FACTOR

Monitoring what is happening inside your cure oven is critical to understand how your paint or powder coating operation is working. PhoenixTM understands the challenges you face running your operation, to not only get the coating cure quality you need but keep your oven technology up and running as economically as physically possible. With energy costs and ever increasing labour costs you need to make your operation run efficiently and make those costs savings wherever possible. To help you get the best out of your oven PhoenixTM offer a monitoring toolbox to suit your specific needs.

The PhoenixTM Thru-process temperature profiling systems provide you with an accurate record of what temperature your product experienced in the cure oven. Thermal View Finishing software provided with the system converts the raw temperature profile data into meaningful information. The software is designed with all the analysis and process documentation tools to fully interpret and communicate paint cure performance.

Historically paint cure confirmation has often been restricted to calculating the time at temperature of the product and comparing the measured data to the recommended cure schedule of the coating supplier. This approach although simple, can give misleading information, as it does not use the entire temperature profile data. The chemical cure reaction rate is temperature dependent so temperatures above and even below the target cure temperature can contribute significantly to the total cure.

To provide an accurate method to quantify cure PhoenixTM have developed its own mathematical index of cure calculation referred to as the Phoenix Factor. The Phoenix Factor gives the paint technician a perfect numerical tool to easily and accurately confirm that the cure process is working to the coating supplier specification, guaranteeing quality of cure and eliminating rejects or need for rework and corresponding cost. Irrespective of the profile shape, as all profile data is utilised, it’s as simple checking for a correct consistent Phoenix Factor.

Based on the time temperature relationship of the coating cure reaction the level of cure (degree of cross linking), so coating cure performance, can be accessed.

Inputting the coating suppliers cure schedule information, the software automatically creates a best fit ISO cure line to

the target data with a choice of line fitting algorithm. Appling the ISO cure curve time temperature relationship the combined raw temperature profile data is converted into a single equivalent cure time at a single target temperature. The equivalent cure time is then compared to the original coating supplier specification to generate an easy to interpret single cure index value.

A Phoenix Factor value of 1.00 is a perfect match between profile temperature trace data and target coating supplier specification. Less than 1.00 is under cure and greater than 1.00 over cure. Applying the Phoenix Factor calculation, the

success of the oven cure operation can be quantified accurately and instantly allowing reporting both numerically and graphically against predetermined pass fail QA tolerances.

Feature benefits of the Phoenix Factor index of cure calculation

Cure Fitting Options (x3) – accurately fit constant cure curve to coating supplier specification.

Full graphical display of constant cure line fit to cure data.

Use up to x10 cure schedules to create constant cure curve.

Constant cure curve created with full line fit regression statistics confirming best fit.

Calculation of “Equivalent Time” against target cure schedule.

Graphical Phoenix Factor Chart –PASS / FAIL QA Traffic Light Simplicity.

Phoenix Factor parameters stored in a Coating library for easy access and use with different coatings.

Employing the Coating Library feature, for each coating a library file can be generated. All necessary parameters for the application of Phoenix Factor analysis are stored in the coating file, removing the need for tedious parameter entry each run. Backed up with efficient local service and technical support, the PhoenixTM Finishing systems are a valuable and important addition to any paint process engineers coating QA tool kit.

Email: sales@phoenixtm.com

Visit: www.phoenixtm.com

AUTOMATION IN COATINGS –WHAT’S THE BIGGER PICTURE?

Automation is advancing the production processes across many industries –and the inks and coatings space is certainly no exception. When it comes to improvements around testing, automation allows for increased accuracy and repeatability, better resource management, a more efficient working space, huge cost reductions, and so much more.

But as the space continues to innovate, what does the bigger picture look like when it comes to testing?

Global test and measurement partner

Industrial Physics – home to specialist testing brands such as TQC Sheen and C&W Equipment – explored the prospect of automation under the guise of testing.

Access exclusive insights here!

New solutions supporting tried and tested methods

When it comes to testing tools, there’s no doubt that automation is causing disruption by bringing new solutions to the market. But first things first – that doesn’t mean that tried and tested solutions become redundant.

Solutions like the Testing Machines Inc. Digital Ink Rub Tester 10-20 for example. This is an instrument that’s been designed to measure scuffing or ink rub resistance across a wealth of materials – allowing several tests to be conducted using the machine, such as dry rub, wet rub, wet smear, and functional rub/wet rub. And the tool conforms

to trusted ASTM standards, giving the user confidence when carrying out the test.

Innovation and automation can often feel like frightening words to those who may have been working in the industry for a long time. But instead of replacing trusted instruments, automated tools are enhancing the proven methods that are already in existence.

Automated accessories enhancing testing

Take the TQC Sheen LinQ for example. The LinQ is a communication component that connects testing systems to independent software. Whether you’re conducting washability testing, viscosity testing, or film application, it doesn’t matter –the tool can be used across a variety of applications.

The smart piece of equipment essentially enables you to control the settings of your larger testing system and automatically make adjustments according to more precise specifications – allowing you to achieve more accurate results than ever before. The tool allows you to eliminate hours of time waiting for results and means you can re-focus resources on more useful analysis.

Learn more about the TQC Sheen LinQ tool by visiting:

https://industrialphysics.com/ product/linq-system/

If you want to learn more about the ways that automation can advance your test and measurement processes, then speaking with a trusted partner like Industrial Physics will give you all the confidence you need to make the right choice for your specific needs!

Visit: www.industrialphysics.com

The Digital Ink Rub Tester manufactured by Testing Machines Inc conforms to ASTM D5264 and is designed to measure scuffing or ink rub resistance.

A smarter way to corrosion protection

The VIANT process combines conversion coating and primer paint in just one coating layer. This new technology is easy to operate and enables reliable corrosion protection on edges and inner surfaces. It does not need high voltage for the coating process step, special equipment, or constant coating temperature. Instead, VIANT leads to a shorter process chain, resource savings and reduced running costs.

VIANT is a user-friendly and more sustainable way to improve your coating process – and a big step towards greater usability, increased efficiency, and lower environmental impact. Follow our new way to pretreat and coat: the VIANT way.

Application Data*

SUBSTRATE

Cold rolled steel (CRS), hot rolled steel (HRS), cast steel

Reduce your carbon footprint

Simplify your coating process

Enhance your corrosion protection

Improve your total cost of ownership

VIANT PROCESS

Cleaning

Rinsing

VIANT coating

Rinsing after coating

Curing

Cleaning process, mechanical or with Gardo Cleaning technologies; pickling may be required depending on

Two rinse steps are recommended after cleaning

One-step immersion coating process

Two demineralized water (DI) rinse steps are recommended

Minimum curing time: 20 minutes at 200 °C object temperature (depends on the item) surface, cure both layers simultaneously in one high temperature curing step (see minimum curing time)

AIRBENCH WB WET BENCH IS NOW AVAILABLE WITH H13 HEPA FINAL FILTRATION

AirBench have released an upgraded version of their WB wet filtration bench, with final H13 HEPA grade filtration.

AirBench WB is designed specifically for flammable dusts which produce sparks when worked – for example titanium. WB uses a unique double-pass system of baffles to quench sparks in the integral water bath; filtering dust by passing through multiple water sprays.

Airflow is generated using a high-efficiency centrifugal fan, selected specifically for the high pressure needed to induce a water spray.

The new WB models include final H13 HEPA filtration, enabling use for welding in addition to grinding and similar processes. This allows users to centralise mixed-metal processing at a single workstation.

The UK’s most advanced solution to titanium dust extraction, now available from AirBench Ltd.

Visit www.airbench.com/wb for more information, or contact AirBench Ltd to discuss your extraction issues.

•

•

•

SMOOTHER, SHINIER AND FASTER!

A real-world experience of a rectifier upgrade

When a UK metal finishing company started experiencing quality and repetition issues, they knew that it was time to upgrade their rectifiers. What they didn’t know was how much of a difference choosing a KraftPowercon solution would make to their business.

“The change in how the chrome plate was applied became evident with the very first job we plated. It was a pair of one of the largest items that we do (almost 5,000kg) with a complex conforming anode construction attached. We normally have to chrome plate these over two nights for 32 hours in total, checking after the first session for concentricity.

When we processed the first rotor using our new FlexKraft™ rectifier, we found that we had already achieved the full required deposition by the end of the first 16 hour-session! The chrome plate thickness was also significantly more consistent: the low-current density areas had more chrome than we’d been seeing before, and the high current density areas had less over-plate. It was an unmitigated success.”

Of course, you can’t tell from just one example, but when the customer plated the second rotor the same way, they got exactly the same results. What used to be four nights of chrome plating was achieving higher standards in just two nights. This programme is now used for all the rotors that the client chrome plates, and they are consistently achieving the same results, again and again: surfaces were coming out from

the plating bath with a better surface finish, and a smoother deposition with high lustre.

The success story doesn’t end there. As well as saving time and improving quality, our client noticed something else.

“One of the most significant things that we noticed was the vast drop in our energy bill. The new rectifier, albeit 4000 amps larger than the previous one, was using less electricity than its predecessor. The promise of greater efficiency was totally founded.”

“We have gone from manual control, poor efficiency and fluctuating quality to automated control, and excellent efficiency, resulting in vast energy savings and a greatly improved quality. “

Low ripple is the main reason for more efficient plating into low current density areas and controlling over-plate on high current density areas. With the extremely linear DC voltage, you can achieve a much more even coating on components. If a heavier deposit is required, you can simply automatically ramp up the current, gradually reducing plating times.

“The energy savings alone are enough of a deciding factor to switch to these state-of-the-art KraftPowercon rectifiers. And with the added automation, we now have 100% control of the process. That means that we now control when the process starts and ends – saving more

energy, chemicals and post-chrome processing. This also cuts labour and consumables, which means we can offer our customers more competitive pricing structures.”

Here’s the final word from our valued client, who we’d like to thank for such in-depth positive feedback.

“I did get other quotations from alternative manufacturers, but they didn’t come close to these in quality, functionality or price of FlexKraft. Most didn’t even offer the built-in polarity switching. We made the sensible decision. I’m sure many others will.”

For more information, please contact bjorn.ulfvenskold@kraftpowercon.com or one of our authorized partners in the UK.

Björn Ulfvensköld of KraftPowercon shares a customer’s perspective on the difference upgrading to FlexKraft has made.

WHAT’S THAT COMING OUT OF THE BATH - IS IT A MONSTER?

Last year, SA Fabrications was commissioned to create a bespoke dragon sculpture, designed to stand pride of place during a National Open Gardens event in June. Due to being permanently located outside and exposed to the elements, Humber Galvanizing Ltd was called upon to protect it against rust and corrosion.

Steve Albinger, Founder at SA Fabrications, said: “Often I’m approached by customers to make some weird and wonderful items – with this being no exception. It was an absolute pleasure to create the dragon, and we wanted to ensure that this magnificent creature would be protected to the very best of our abilities against weathering or rusting, able to be enjoyed by many at both this Open Gardens event, as well as any planned in the future.”

Fabricated mainly from sheet metal, the dragon stands at almost two metres by two metres, and weighs an incredible 500kg.

“After much planning and preparation, we sent the dragon to our friends at Humber Galvanizing where it was hot-dipped in molten zinc at 450C, which ensures that it will be able to withstand the elements for up to 70 years,” Steve added. “Afterwards, it was powder coated in antique silver to enhance the intricate details of the monster.”

During the galvanizing process, the molten zinc metallurgically bonds to the steel, which provides a unique and sustainable finish that has the greatest resistance to damage, and long-term protection against corrosion.

Tony Linsley, Sales Manager at Humber Galvanizing, added: “Yet again, it’s been an absolute pleasure to work with Steve at SA Fabrications - this time in futureproofing this incredible sculpture. We’re always very excited to see what he will bring to the plant, and he certainly didn’t disappoint. Seeing the dragon emerge from the galvanizing bath was a true spectacle, and it’s a real joy to know that this now stands proudly in an equally exquisite garden, and will be admired by many for years to come.”

Humber Galvanizing is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service.

For further information please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk

A brilliantly unique fantasy piece of art has been preserved for decades, thanks to a Hull-based galvanizing firm.

CALCULATE YOUR ENERGY SAVINGS

Energy costs are through the roof right now. A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

Tel:

Fax:

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RDM Industrial Services Ltd

Parkfield Industrial Estate Kemp Street

Middleton

Manchester M24 4AA

Tel: 0161 643 9333

Fax: 0161 655 3467

www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball

Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

NYLON

RDM

Parkfield

Kemp Street

Middleton

Manchester M24 4AA

Tel:

Fax:

Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

Table Wheel Blasting Machines

• Work zone mm; 1803 Dia x 1500 H

• Work zone mm; 2743 Dia x 400 H

• Work zone mm; 1500 Dia x 1000 H

• Work zone mm; 1000 Dia x 400 H

• Work zone mm; 1200 Dia x 1200 H

• Work zone mm; 1100 Dia x 500 H

• Work zone mm; 500 dia

• Work zone mm; 1250 dia x 500 H

Tumblast Wheel Machines

• Type; Rubber Belt

Volume Litre; 420 Litre

• Type; Steel

Volume Litre; 425 Litre

• Type; Rubber Belt

Volume Litre; 50 Litre

• Type; Rubber Belt

Volume Litre; 150 Litre

• Type; Rubber Belt

Volume Litre; 170 Litre

• Type; Rubber Belt

Volume Litre; 180 Litre

• Type; Rubber Belt

Volume Litre; 50 Litre

• Type; Rubber Belt

Volume Litre; 80 Litre

• Type; Rubber Belt

Volume Litre; 170 Litre

• Type; Steel Segment Barrel Diameter; 36”

Hook Wheel Machines

• Type; I Track Work Zone mm; 1800 Dia x 1800L

• Type; Y Track Work Zone mm; 1500 Dia x 1700L

• Type; Y Track Work Zone mm; 800 Dia x 1200L

• Type; Y Track Work Zone mm; 1100 Dia x 1600L

Roller Conveyor Wheel Machines

• Type; Roller Conveyor

Work Zone mm; 1000 x 500

Wheel No; 4

• Type; Roller Conveyor

Work Zone mm; 1500 x 410

Wheel No; 4

Air Blast Hand Cabinets

• Type; Pressure Work Zone mm; 900W x 600D x 350H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Suction Work Zone mm; 700W x 500D x400H

• Type; Pressure Work Zone mm; 800 Dia Turntable

• Type; Pressure Work Zone mm; 500 Dia Basket

• Type; Pressure Work Zone mm; 1200 x 750 x400

• Type; Suction Work Zone mm; 700W x600D x300H

• Type; Pressure Work Zone mm; 600W x 500D x 400H

• Type; Pressure

Work Zone mm; 1400W x 700D x 600H

Blast Rooms

• Work Zone mm; 4000L x 2000W x 2000H Type; Room

Abrasive Recovery; Waffle Floor

• Work Zone mm; 4000L x 2000W x 2000H Type; Room

Abrasive Recovery; Waffle Floor

• Work Zone mm; 20ft x 8ft x 8ft Type; Container Abrasive Recovery; Sweep Up

Dust Filters

• Various Types & Sizes

PRE-TREATMENT & PAINT FINISHING SYSTEMS, EXPERTLY MANUFACTURED IN THE UK

Junair are the UK’s number one supplier of paint finishing equipment, offering the most energy efficient and lowest full life cost of any system on the market.

Experts in the design, manufacture and supply of:

• Paint and powder coating systems

• Dip and spray pre-treatment

• Drying and curing ovens

• Overhead and floor mounted conveyors

Contact us today for more information or to discuss your requirements.