Surface World February 2024

PERFECT DOSING

AND

MIXING with an accuracy of +/- 1%, thanks to a patented injection system for all types of products (for waterborne, solvent-based, acid, epoxy, polyurethane paints, etc.).

HIGH PRODUCTIVITY

by the management of 2 independent circuits: rinsing and priming is possible during production. An intuitive interface that requires only 2 minutes of training which can evolve according to your needs by adding new features throughout the life of your Cyclomix® Evo.

OPTIMIZED MANAGEMENT OF WASTE

of mixed paint and used solvents thanks to the «paint optimization» function with optional collection of mixed paint, dirty solvents. Reusable solvents can be used a second time to dispose of the mixed paint.

MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR

Nigel Bean

t: +44 (0) 1442 826826

e: nigelbean1@aol.com nigelbean@surfaceworld.com

EDITOR & GRAPHIC DESIGNER

Jane Soones

e: janesoones@aol.com janesoones@surfaceworld.com

CIRCULATION & SUBSCRIPTION DEPARTMENT

Sheena Burrus e: sheenaburrus@hillmedia.com

EXHIBITION ORGANISER

Sheena Burrus e: sheenaburrus@hillmedia.com

Hill Media Ltd, Marash House

2-5 Brook Street, Tring, Hertfordshire

HP23 5ED, United Kingdom.

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of

made by contributors, manufacturers or advertisers. Copyright for all

in this journal remains with Hill Media Ltd and its agents.

– 2024 ISSN 1757-367X

CURING POWDER COATING SET UP

The unique opportunity to get the full set up from one knowledgeable manufacture is one of the many reasons Rileys is the UK’s representative for Romer. As a very experienced manufacturer of powder coating systems and machinery, with a multi-million-euro turnover focused in Poland and Germany, the wide range of products are tried, tested and effective.

Price, frankly, is another; leveraging the economies of scale of Romer’s huge factory gives a price advantage to UK businesses buying Romer equipment from Rileys – most welcome as margins are squeezed throughout manufacturing.

Michael Riley, Managing Director, has been working with the team at Romer for 10 years, “We’ve been on the growth curve with Romer from the start and witnessed how the quality and value of their powder coating machines means they deliver plant to the value of millions of euros. Their production site is huge. Their customers are proper engineering firms. Being able to deliver all those benefits of that industry knowledge to the British manufacturing sector is personally rewarding.”

“I can’t not mention quality. Visitors who stand in front of a Romer machine in our warehouse can see and feel the quality and engineering first features. It never fails to raise an eyebrow especially from

n Impact and scratch resistant color Touch Screen display with keypad

n

n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures

our customers who have come to buy one of our used machines and can’t help but be drawn to a Romer Oven” adds Michael.

UK manufacturing business enjoying the combination of quality and price from Romer aren’t just worldwide engineering groups like Saint-Gobain and Kingspan Insulation.

Riley’s core customers base is the hundreds of growing, innovating, and productivityseeking manufacturers that use Romer booths and ovens each-and-every day.

The centrepiece, for their sheer flexibility, are Romer Ovens which have been recently improved with temperature options at 200°C, 300°C, 350°C and

600°C. The advanced features included with these ovens improve performance and reduce energy use, further enhancing the value for money they represent.

Matched with the ovens are powder booths available in several configurations that offer flexibility of use in and around a factory. Designed to keep the workpiece and operator clear of powder these too have some great energy and powder saving features too.

To complete the set up are Romer’s ProfiSpray V Powder coating gun system. Packed with features of many higher priced systems the benefit of Romer’s practical experience in the powder industry is obvious with these effective applicators.

If you’re looking for a curing oven, spray booth or manual powder coating cell check out the full range at www.rileysurfaceworld.co.uk, call Sue and Steve on 01922 45 8000 or email sales@rileysurfaceworld.co.uk.

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SURFACE WORLD 2025: Reshaping the Surface Finishing Sector: Redefining the Industry Landscape

Surface World 2025 has announced its eagerly awaited dates, firmly etched on the calendar for February 26 and 27, 2025. With the industry eagerly counting down the days, excitement is building for what is poised to be a groundbreaking event.

Surface World is not just another trade show; it’s poised to redefine the landscape of the surface finishing sector. With a clear vision and strategic focus, the show is determined to create a pivotal platform that nurtures innovation, fosters dynamic knowledge exchange, and serves as a catalyst for driving business expansion.

In an era where technological advancements are constantly reshaping industries, Surface World 2025 recognises

the importance of staying ahead of the curve. By bringing together leading experts, pioneering companies, and forward-thinking individuals, the event aims to spark conversations, ignite creativity, and inspire groundbreaking solutions.

At the heart of Surface World 2025 lies a commitment to fostering innovation. Whether it’s showcasing cutting-edge technologies, exploring emerging trends, or unveiling groundbreaking research, the event provides a fertile ground for ideas to flourish. By encouraging collaboration and cross-pollination of ideas, Surface World 2025 seeks to push the boundaries of what’s possible in the realm of surface finishing.

Moreover, Surface World 2025 is designed to be a hub for knowledge exchange. Attendees will have ample opportunities to learn from industry leaders, exchange insights, and gain valuable expertise. By fostering a culture

of continuous learning and professional development, the event empowers individuals and businesses to stay ahead of the curve.

Beyond innovation and knowledge exchange, Surface World 2025 also aims to drive business expansion. By connecting suppliers with buyers, fostering strategic partnerships, and facilitating networking opportunities, the event creates a conducive environment for growth and expansion. Whether it’s forging new business relationships, exploring potential markets, or uncovering untapped opportunities, Surface World 2025 provides a platform for companies to thrive and succeed in the competitive landscape of surface finishing.

In conclusion, Surface World 2025 represents more than just a trade show—it’s a transformative platform that embodies the spirit of innovation, collaboration, and growth. By bringing together industry leaders, experts, and enthusiasts, the event aims to shape the future of surface finishing and propel the industry forward into a new era of excellence and possibility.

Surface World’s return in 2025 on February 26 and 27 marks a pivotal moment for the surface finishing industry. As professionals gather to explore innovations, share insights, and strengthen collaborations, the event is poised to set the tone for the industry’s future. For those involved in surface finishing, this is an opportunity to stay at the forefront of industry trends and contribute to the continued evolution of surface finishing technologies. So, mark your calendars and prepare for an immersive experience at Surface World 2025.

Surface World 2025 - Wednesday 26th & Thursday 27th February

The Surface World Trade Show is an exciting event that brings together professionals from the surface treatment and coating industries, providing an excellent opportunity to explore, learn, and collaborate in this ever-evolving sector. Discover the latest trends, advancements and innovations in surface treatment and coating techniques. Find practical and effective solutions to enhance the durability, aesthetics, and performance of surfaces. Connect with manufacturers, suppliers, and fellow industry peers to build valuable business relationships.

JOIN US AS WE CELEBRATE 100 YEARS THE IMF ARE 100 YEARS OLD IN 2025

In 2025 the Institute of Materials Finishing is celebrating our 100 birthday.

Founded in 1925 as the Electrodepositors Society to serve the electroplating industries, we became the Institute of Metal Finishing in the 1950’s. In 2012 we re-badged ourselves as the Institute of Materials Finishing, to better reflect our involvement with all aspects of surface engineering.

Our celebrations begin in February 2025 at the Surface World exhibition, with a centenary dinner taking place on the first evening, Wednesday 26th February 2025.

Tickets will be £35 per person or a table of 10 for £300.

There will be a 3 course dinner followed by entertainment.

Please let Helen know soonest if you would like to attend by email: helen@materialsfinishing.org.

Further events are being planned throughout 2025, which we are sure will interest and engage all our members. Please keep an eye out for announcements in future editions

of IMFormation! Please try to join us as we mark our Centenary!

Email: helen@materialsfinishing.org

QUALICOAT RELEASE EXPOSURE CATEGORIES

By Angus Mackie - QUALICOAT Chair

The recently released Technical Information Sheet No.4 from QUALICOAT ‘Recommendations for the Corrosion protection’ now offers specifiers guidance on the recommended pretreatment system to specify for various “Corrosivity categories” according to ISO 18768-1:2022

Table 1 and ISO 9223:2012

Table C.1. Whilst it is still strongly recommended that specifiers continue to seek guidance from a QUALICOAT licensed powder coater or powder manufacturer when specifying finishes, the guide offers an insight as to the levels of protection offered when specifying QUALICOAT architectural powder coating.

So what is aluminium ‘pretreatment’ and why is it so important?

Powder coating was once seen as something that could be applied to aluminium to cover any irregularities,

such as damage, corrosion, etc. Whilst this approach may allow the aluminium to look good for a few weeks or months after being coated, once weathered the powder coating will quickly peel and fail. The reason for this is that the powder coated finish is porous and this will allow moisture to reach the substrate where

oxidisation will take place under the coating. Adhesion of the finish is also crucial and if the substrate does not offer a key, the powder coating can easily be chipped off. A pretreatment system offers both a complete seal to the surface of the aluminium and a key for the powder coating to adhere too.

Once the pretreatment system of choice, chrome-based systems are now being phased out as chrome-free systems systems are safer to use. Chrome free chemical pretreatment systems are now just as effective as their chrome counterparts and many powder coaters have now changed to chrome-free systems. Part of the process for their ‘wet’ application is cleaning the surface of the aluminium.

Cleaning the aluminium prior to pretreatment consists of an acid or alkali etch of the surface of the aluminium taking away impurities which can reduce the effectiveness of the pretreatment system. Normally just 1gm/ m2 of aluminium etch is required prior to the application of a pretreatment system.

For harsher environments it has been found that a deeper 2 g/m2 etch offers

better corrosion resistance over time and this deeper etch is what is used by members who carry the additional QUALICOAT ‘Seaside’ licence typically specified when projects are close to a coastal environment.

QUALICOAT Members are on hand to help with specification advice and members who carry the ‘Seaside’ licence can be found on the Association website.

For certain environments where further protection is required, a pre-anodised pretreatment can be specified which is a very thin, ‘unsealed’, finish which offers a good key for the powder coating to adhere too.

These various pretreatments and etch requirements can make it confusing what to specify and this is why the Technical Information Sheet has been produced by the Association to offer advice and guidance to specifiers. The Technical Information Sheet also offers guidance when specifying QUALICOAT 3.0. This specification controls the trace elements in the aluminium itself present usually in recycled content. Controlling the quality of the extruded aluminium offers additional life expectancy of the

pretreatment system and the adhesion of the powder coating.

The Technical Information Sheet offers a simple chart that allows specifiers to choose all pretreatment options for a given exposure category. It is freely available to download from the Association website. It is strongly recommended that guidance is requested from a QUALICOAT licence holder when specifying coatings in harsher environments.

The up-to-date QUALICOAT Specification is available for download via the UK & Ireland Association website, qualicoatuki.org and the website offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.

30TH ANNIVERSARY FOR MECWASH SYSTEMS!

MecWash has an unwavering commitment to sustainability with its focus on environmentally focused aqueous systems.

MecWash Systems, a pioneer in industrial parts washing technology, is celebrating its 30th anniversary. This marks an exceptional journey of innovation, customer focus and commitment to excellence. During this period the company has established itself as a global leader in providing bespoke aqueous parts washing solutions to meet the most stringent demands of manufacturers.

Working alongside some of the most prominent names in manufacturing such as Rolls-Royce, Brompton Bicycle, BAE, Eaton, JCB, Husco, Renishaw and Jaguar Land Rover; MecWash has developed component cleaning systems for the most complex applications. The UK based manufacturer has built unique insight and expertise for solving cleaning challenges across a spectrum of industries, including aerospace, automotive, fluid power, defence and medical.

Early MecWash

MecWash originated as a spin off from an impregnation business and was started by Paul and Steven Young, in 1993. Originally based in Gloucester, the business moved to Tewkesbury in

1998 and then relocated to the other side of the M5 junction in 2005 to its current facility.

John Pattison acquired the business and became managing director in 2008 and has overseen the growth and the progress of the technology since then.

John said: “I am delighted to be part of the MecWash story, and I am excited to see the opportunities for MecWash to develop over the coming years. There have been challenging periods of economic uncertainty during my tenure here, but MecWash is stronger than ever.

“We think that 30 years is a sign of maturity and it is remarkable to see what MecWash has achieved. Our bespoke parts washing systems are now used by

the world’s leading manufacturers. We are confident of building on our success over the decades to come.”

The company’s unwavering commitment to sustainability is evident in its focus on aqueous systems, designing and manufacturing durable machines with minimal environmental impact. MecWash machines are built to withstand the rigors of demanding industrial environments, ensuring years of reliable performance.

MecWash Evolution

Aqueous washing has progressed enormously during MecWash’s lifespan. Thirty years ago, solvent systems were ubiquitous in industry and many engineers were very wary of aqueous cleaning. This has changed substantially with many major manufacturers solely relying on aqueous cleaning and solvents being avoided wherever possible due to environmental and H & S concerns and the regulatory burden.

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This evolution was partly driven by environmental regulations such as the 1999 EU Solvent Emissions Directive, that came into full force in 2007, causing a surge in demand for aqueous washers. It was also aided by the substantial improvements in aqueous washing chemistry and technology. MecWash has played a key role in the development of the UK aqueous washing industry. The company has consistently pushed the boundaries, developing the most sophisticated precision parts washing machines.

The first machine produced by MecWash was the MPS. The Mini, Midi and Maxi systems (small medium and large sizes) followed shortly after. These machines offered spray and flood washing, plus rinsing and hot air drying. The Midi evolved to include ultrasonic washing and vacuum drying and became the cornerstone of MecWash’s range. There are hundreds of Midis in use today throughout the UK and other engineering nations. With this system, MecWash’s reputation for solving the most difficult washing challenges was established.

In 2006, the Solo was first produced as a cost effective spray only interstage washer, before the mid-market general purpose Duo system was added in 2007. Throughout MecWash’s life a variety of special purpose system have also been developed, eg a turbine blade washer, a pipe washer, a strip metal washer and various large and complex one-off

systems.

In recent years the Mini, Midi, and Maxi have been modernised to the MWX300, MWX400 and MWX600. These machines incorporate greater functionality, easier maintenance and the latest connectivity, for “talking” to customer systems or for cloud connections.

Embracing Technology

John Pattison commented: “MecWash machines have developed considerably over the last three decades. Today, the design, the build and the maintenance of the systems are very sophisticated, just like the components they are designed for. We understand the manufacturer’s process end-to-end and the different applications that require cleaning.

“System integration is part of the MecWash story. It is vital that each system in the range integrates seamlessly with other handling and ancillary equipment. Each MecWash installation is tailored to meet precise requirements of the customer.”

In addition to process and machine building skills, the team possess an unparalleled understanding of cleaning chemistry. MecWash has invested in its own laboratory at its headquarters in Tewkesbury. The site is purpose built to design, develop and formulate chemicals for common and bespoke component cleaning applications.

John continued: “Our expertise in wash chemistry is based on years of

experience tailoring chemicals for the most testing wash challenges for individual customers, as well as manufacturing our own range of general wash chemicals and inhibitors,” said John.

“It is this fully rounded knowledge of all aspects of cleaning that enhances the analysis and insight our team provides, which gives MecWash the edge. Customers contact the MecWash team to find a solution to their most difficult cleaning issues, components with complex geometries, challenging substrates or tenacious contaminants,” said John.

The future for MecWash

Paul Jarrett, sales manager, said: “Since the beginning, MecWash has grown into a global force with customers and distributors in many countries including Europe, India, China and the United States. Working with manufacturers from across the world has given invaluable experience to our team and MecWash has earned a reputation for reliability and performance, and we continue to build on that.

“With our traditional applications from across manufacturing being supplemented by new industries, for example automotive electrification, there will always be new challenges for us to solve and that excites the team.

“At MecWash, we understand that a manufacturing process is only as strong as its weakest link, so we are making sure that MecWash cleaning technology embraces and supports the progress of intelligent manufacturing, continuing to provide enhanced efficiency, reliability, integration and quality for the manufacturer,” explains Paul.

Telephone: +44 (0) 1684 271600

Email: enquire@MecWash.co.uk

Visit: www.mecwash.co.uk

The MecWash bespoke parts washing systems are now used by the world’s leading manufacturers.

MecWash cleaning technology embraces and supports the progress of intelligent manufacturing moving forward.

Metallic plate heat exchanger

• low space requirement

• high thermal and mechanical stability

• easy to clean

Coated plate heat exchanger

• custom-made dimensions

• for process liquids with strong acids

• anti-adhesive coating made of thermal conductive fluorpolymer significant reduction in encrustations

Polymer heat exchanger

• different dimensions

• highest chemical resistance

• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance

EFFECTIVE LOW-TEMPERATURE CLEANING REDUCES COSTS

Multi-service chemical specialist, Airedale Group, has launched energyreducing cleaning products into the UK automotive industry, through its partnership with Haug Chemie.

The newly developed lowtemperature industrial power wash, eska®phor 7186-1, is a process cleaner designed to reduce temperatures needed to effectively clean working pieces prior to plastic coating, therefore lowering operating costs.

Historically, working pieces are treated in power wash systems with aqueous cleaning solutions at temperatures of 45-70˚c to remove chemicals and residues left after the moulding process. Airedale Group can now offer effective cleaning at just 20-40˚c.

Andrew Roper, commercial manager at Airedale Group, explains: “With rising energy prices, the cost of cleaning workpieces at traditionally high temperatures has become an expensive process. eska®phor 7186-1 has been developed with customers to provide a process-stable cleaning concentrate which remains effective at lower, more economical temperatures which help reduce energy consumption.

“As less water evaporates during the process due to lower process temperatures, less mains water is also required and the process becomes more efficient, producing excellent cleaning performance levels and paint adhesion integrity.”

Airedale Group formalised its partnership with German-based surface treatment business, Haug Chemie, in 2023 and now supplies several ranges of innovative surface treatment solutions to UK industry.

Andrew adds: “As well as saving on resources, eska®phor 7186-1 provides good biostability which extends tank exchange intervals, simultaneously saving on associated service expenses, human resource levels and additional products such as defoamers and biocides.

“Downtime can be reduced by eliminating the need to heat up or cool down as the product is ready-to-use whenever needed.”

Airedale Group provides chemicals and related services to industries including water treatment, manufacturing, food and beverage and personal care to the UK and Europe.

AKZONOBEL COMPLETES

EXPANSION OF ITS LARGEST POWDER COATINGS PLANT

A major capacity expansion has been completed at AkzoNobel’s Powder Coatings site in Como, Italy, which will help secure supply to customers across Europe, Middle East and Africa (EMEA).

Four new manufacturing lines are now operational following the €21 million project – two of them dedicated to automotive primers and two to architectural coatings. New bonding equipment lines have also been added, ensuring that the products meet and exceed industry standards.

“Increasing our capabilities in Como is a significant milestone which supports our ambition to create safety of supply for our customers,” explains Sanal Limoncuoglu, Commercial Director of AkzoNobel’s Powder Coatings business in South and East Europe (S&EE) and Middle East Africa (MEA). “We’re now well equipped to serve all our customers in

the EMEA region with highly efficient lines that are state-of-the-art in terms of consistency and quality.” The extra capacity in Como has been installed in a renovated building where powder coatings were originally made – a sustainable reuse of an existing part of the site, which was established in 1992. The new lines also use recycled energy and are focused on meeting the highest standards in sustainable production, supporting the company’s ambition to

reduce its carbon emissions by 50% by 2030. AkzoNobel’s Como site is the company’s largest plant for producing powder coatings. It supplies products for seven main market segments: home appliances; architecture; automotive; agriculture and construction machinery; trade coaters; furniture; and general industry.

For more information about the company’s Powder Coatings business, visit www.interpon.com

First for Sustainability

With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

GALVANIZERS ENSURE LONGEVITY OF SOLDIERS’ LEGACY

Two businesses have joined forces to create a permanent place in history for three local heroes. Devon-based family run business, Dunn’s Ploughs, sought the expertise of South West Galvanizers Ltd when tasked with designing and fabricating a memorial bench to sit within the grounds of St Peter’s Church in Dowland.

The bench was commissioned to commemorate the memory of three young soldiers from the village - Arthur Piper, William Piper and George Westcott - who did not return home following the end of World War I.

Sue Dunn of Dunn’s Ploughs, and Treasurer of the Church, said: “Four years ago we discovered that three young men

from Dowland did not return to their families after the end of World War I. Their sacrifice had never been acknowledged in our parish, and we did not have a war memorial or any public record of their names. We began a project to put this right by making a unique and meaningful new war memorial in the form of a metal bench.

“It was an absolute honour for Dunn’s Ploughs to be tasked with such an emotive project to commemorate these brave young men. We knew how important this piece was to our local community and it was vital to ensure its longevity by protecting it from the elements with an appropriate finish, and so we enlisted the support of our friends over at South West Galvanizers to future-proof the bench.”

The unique design of the hand-crafted steel bench takes the form of a farm gate with a seat shaped to fit. Three original World War I helmets hang in recognition of each of the three soldiers, and steel poppies rise from either side.

The completed structure was hot dipped into the galvanizing plant’s molten zinc bath at around 450C, allowing for a metallurgic bond to be formed which protects the steel from rust and corrosion for more than 70 years, before being powder coated in black as a mark of respect.

Remarking it as one of the ‘most beautiful’ they’ve seen, the Imperial War Museum has formally registered the bench as an official War Memorial, resulting in the soldiers’ stories being officially - and permanently - recorded. And the ‘Brothers in Arms’ organisation based in Flanders, Belgium, has also asked to record their stories - enabling their legacy to reach far and wide.

Sue added: “The ultimate goal was to have their names formally recognised, and to provide a focal point at which to pay respects. This project has actually achieved much more than this - it has united a whole community in our determination to remember them. This has only been possible with a group of dedicated hard-working individuals who have volunteered their time and skills.”

Anthony Wonnacott, General Manager at South West Galvanizers, concluded: “We consider it a huge privilege to be involved in galvanizing this striking memorial bench. The story of the three young men it pays tribute to is both heart-warming and humbling, and it’s an honour to have played a key role in ensuring it remains fit for purpose to be enjoyed by the local community for many generations.”

The display has attracted significant attention and the church has already welcomed over 3000 visitors since its installation, sparking unexpected charitable contributions to date of over £9000 for The Royal British Legion and St Peter’s Church.

South West Galvanizers Ltd is part of Wedge Group Galvanizing Ltd, the largest hot-dip galvanizing organisation in the UK with a history dating back over 150 years. With 14 plants strategically placed across the country, the firm offers a truly national galvanizing service.

For further information, please contact Wedge Group Galvanizing on 01902 601944 or visit www.wedge-galv.co.uk.

HOW TO USE OVEN TEMPERATURE LOGGERS AND REPORTING SOFTWARE FOR BETTER PROCESS CONTROL WITH DEFELSKO’S OTL AND POSISOFT

DeFelsko’s PosiTest OTL Oven Temperature

Logger is designed to measure and record air and surface temperature while being subjected to extreme oven environments. Measuring and recording up to 40,000 datasets, the PosiTest OTL is simple, has an easy-to-use interface, and comes with free PosiSoft reporting software. It features 6 K-type thermocouple channels and a high temperature stainless steel barrier box built for long run times at high temperatures.

Why Measure Oven Temperature Profile?

After powder coating has been applied to a part, it must be held at elevated temperatures for a predetermined length of time to reach full cure. Oven temperature logging is essential to ensure consistent quality and sufficient cure over the entire surface of the part. While mainly used in the powder coating industry, oven temperature loggers such as the PosiTest OTL are also used in a variety of other industrial sectors.

Oven temperature profiling is easily accomplished in four simple steps:

1. Connect up to 6 temperature sensors to the data logger and the part being tested. To ensure temperature is monitored over the entire part, it is common to place probes on thin, thick, high, and low areas of the part, and to use at least one air temperature sensor.

2. Place the data logger in the thermal barrier.

3. Send the data logger and test part through the oven.

4. Analyse and report results.

Temperature profiling is beneficial as it is an effective way to minimize energy use, produce better product quality, and perform rapid fault finding.

What is an Oven Temperature Logger?

Oven temperature loggers are instruments optimized and configured for consistent measurement of temperatures via

temperature sensors (thermocouples), while also storing the readings for report generation. The PosiTest OTL features 6 K-type thermocouple ports (channels), and when paired with the free PosiSoft Desktop software, measurement data is easily imported onto free analysis software or spreadsheets to view and analyse batch data.

DeFelsko offers a wide variety of air and surface temperature probes for profiling oven temperatures. Select from spring clamp, magnetic, or washer-style temperature probes with either 1.8, 3.6, or 6 m stainless steel braided cables for testing air or surface temperatures to suit your application.

Spring Clamp Temperature Probes—air or surface temperature sensor mounted to a spring clamp for attaching to various sized parts.

Magnetic Temperature Probes—air or surface temperature sensor mounted to a powerful magnet for attaching to steel parts.

PosiTector ® Inspection

Coating Thickness Probes

n Ferrous n Non-Ferrous n Combination n Ultrasonic

Surface Profile Probes

n Depth Micrometer n Replica Tape Reader

Environmental Conditions Probes

n Integral n Cabled Magnetic Probe n Anemometer Probe

n 1/2” NPT n Infrared

Hardness Probes

n Shore n Barcol

Salt Contamination Probe

n Bresle Method

Ultrasonic Wall Thickness Probes

n Corrosion n Multiple Echo Thru-Paint n Precision

n Low Frequency n Xtreme

Customized Inspection Kits... Build your own kit from a selection of gauge bodies and probes to suit your needs. Coating

NEW DesignandFeatures

Washer-style Temperature Probes—surface temperature sensor mounted to a washer for attaching to parts using a screw or bolt.

What are the two Oven Temperature Logger Kits Available from DeFelsko?

DeFelsko offers two oven temperature logger kits—the PosiTest OTL Kit and PosiTest OTL XT Kit.

The PosiTest OTL Kit comes equipped with a temperature logger, stainless steel high temperature box with fiberglass insulation, holder, 6 engraved probe ID tags, and a carrying case.

The PosiTest OTL XT Kit includes everything from the PosiTest OTL Kit but features and enhanced holder with heatsink for greater endurance at high temperatures.

The chart and table above represent the combined thermal characteristics of the PosiTest OTL, Barrier Box, and choice of Holder/Holder XT.

How is Oven Temperature Logger Reporting Software Used?

Powder coating manufacturers often specify several required parameters to ensure a complete cure. In addition to ensuring consistent temperatures throughout the oven, an important parameter is ‘time above temperature’ and the amount of time the coating must be maintained above a certain temperature for full cure. Time Above Temperature can be calculated simultaneously at up to three threshold temperatures, as shown below.

Cut maintenance time by up to 70%

Since the amount of time between activating the logger and placing it in the oven can vary, a ‘Start at Temperature’ option sets the elapsed time to zero when a selected probe rises above a certain temperature- representative of when the logger enters the oven. In the above photo, the ‘Start at Temperature’ for the reference and current batches was 30°C.

What are the Benefits of Using the PosiTest OTL Oven Temperature Logger?

The PosiTest OTL is an easy-to-use interface and records measurements every 2 seconds for up to 22 hours of recording time. It can graph temperature readings from up to six sensors/channels to show the temperature change over time. New, graphed readings can be compared to previously stored reference profiles. Each graphed channel is colour coded for easy identification and comparison. Users can easily generate professional reports with fully customizable fields containing all relevant information for a user’s specific application.

The PosiTest OTL accepts up to 6 K-type thermocouple sensors. Spring clamp, magnetic, and washer configurations with multiple cable lengths are available for measuring both air and surface temperatures.

A high temperature stainless steel barrier box with fiberglass insulation and choice of holder are available for long run times at high temperatures (capable of withstanding temperatures up to 300°C or 572°F) for up to 300 minutes*. It has built in memory to store 40,000 data sets (240,000 readings) which can be downloaded into PosiSoft Desktop, where users are able to generate customizable reports.

For more information on the PosiTest OTL and the full range of paint test equipment available from DeFelsko, please contact Mark Conlon at DFT Instruments, proud UK agent for DeFelsko.

Telephone: 01442 879494

Email: sales@dftinstruments.co.uk

Visit: www.dftinstruments.co.uk

FIT NATIONAL SERVICE CENTRE for gas catalytic infrared heaters and installations

Any type, any make: we’ll fix it!

If it’s gas-fuelled, catalytic and infrared, the FIT-INFRARED National Service Centre can supply, maintain and fix it. Any type, any make. If you break down we’ll get you back up and running and keep you going with a full maintenance and emergency repair service. Whether it’s an on-site or back-to-base refurbishment that you need, we will aim to help you maintain production with a ‘Service Swop’ or short term hire deal.

Customised design, manufacture and installation

We are a UK based, family operated, technology consultancy and engineering manufacturing micro business. Our specialism is in the customised design, manufacture and supply of gas fuelled flameless catalytic infrared heating and curing systems for a wide range of industries. With more than 30 years’ experience we can offer you a full 360 degree service to cover all types of infrared applications.

Our versatile and dynamic company is still pushing the boundaries to bring the

emerging technology of flameless catalytic infrared heating to a wider market. As part of this drive we have recently patented our Volatile Organic Compounds (VOC) Abatement System which can be scaled to fit the needs of most industrial applications.

Wide range of applications and ATEX approved

For those not familiar with the technology, flameless gas catalytic infrared heating has an extensive range of commercial and industrial uses. As catalytic reaction is a virtually perfect combustion process it does not produce any nitrogen oxides or carbon monoxide so it can be installed in a wide variety of locations. In their ATEX versions infrared heaters are comprehensively used in hazardous situations.

When deployed in large spaces as a zone or ‘people heater’ they create the effect

of pleasant low level warmth without hot or cold spots or drying out the air; providing a comfortable environment for work and recreation.

Safe, efficient and environmentally friendly

Fuelled by natural gas, or in the mobile version by propane, the systems deliver heat where and when it’s needed and at a fraction of the fuel cost of other methods.

Embodied within VOC abatement systems they provide a safe, effective and environmentally sound means of destroying harmful compounds originating from spraying and drying processes.

The design capability of the company and its many imaginative applications of gas fuelled catalytic infrared heating, maintain the position of FIT as an established industry leader in the application of this technology for drying, curing, zone heating and dedicated VOC abatement systems.

For everyday use at a price that makes sense

Along with installations for many large British companies, the business prides itself on supplying the needs of many small and medium sized enterprises in need of low cost, environmentally friendly, heating and curing facilities. As a knowledge led company, operating in many different industrial and commercial domains, FIT is ideally placed to demonstrate how this low carbon technology can be put to everyday use at a price that make sense to any sized business.

FIT-INFRARED can be found at www. fitinfrared.com and contacted at info@ fitinfrared.com

IS AUTOMATION PAINTING A BRIGHTER FUTURE FOR INKS AND COATINGS?

Today, more than ever before, we’re living in a cost-conscious world that has no choice but to contend with eco-friendly aspirations. So, how can inks and coatings testing tools save time, save money, maximize resources, while also benefiting the environment? Let’s take a look…

Saving energy in the world of coatings

A curing tool that allows manufacturers to save energy in a way that supports financial and sustainable initiatives almost seems too good to be true.

But with Industrial Physics’ latest instrument, this can be achieved.

The team at Industrial Physics – a global packaging, product, and material test and measurement partner – have delivered a truly unique tool with the TQC Sheen CurveX 4 solution. So much

so, they were able to help one customer slash their energy costs – now, their bill is a third of what it was prior to adopting this solution!

Curing with confidence

How does it work? And who can use it?

In principle, the TQC Sheen CurveX 4 temperature logger works simply – using advanced technology, the tool allows you to get highly accurate insights as to how long a coated product has to stay in the oven during the curing process.

You’ll get information as to the exact temperature that the oven should be for your chosen product – taking away any guesswork and eliminating the need for unnecessary, unsustainable, and costly energy bills.

Driven by data

Data-driven insights are changing testing across the entire landscape of inks and coatings.

Oven profiling information like this allows you to fully understand your oven’s efficiency and curing time – but this is only one example of automated testing solutions that help to maximize your operations.

Additional tools from Industrial Physics, such as the TQC Sheen Automated Film Applicator, are changing processes. Historically, manufacturers and labs would have to rely on human influence when applying coatings across many substrates.

But now – with advanced technology like the automated film applicatorthis application can be automated. As a result, the risk of error that comes with human application disappears. With an automated solution, a user can set applicators to a desired level to achieve a much more consistent and stable approach, and truly determine a constant speed, downforce, and substrate –hugely important factors for the final result. Depending on the viscosity of your coatings, this can make a world of difference!

Investing in a partner you trust

Advanced technology is only one part of the puzzle – to truly maximize your testing, the greatest investment is knowledge. By choosing a test and measurement partner like Industrial Physics, you’ll benefit from unrivalled expertise that can help you make the right call. To find out more about how the team can help to protect the integrity of your inks and coatings, just visit their website! You’ll be able to browse through a whole host of testing solutions across multiple applications.

Visit: www.industrialphysics.com

CALCULATE YOUR ENERGY SAVINGS

Energy costs are through the roof right now. A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

POWDER COATING IN A LOW AND HIGH-VOLUME PRODUCTION ENVIRONMENT, WHERE ON DEMAND COLOUR CAPABILITIES ARE REQUIRED

In the realm of industrial coatings, the evolution of powder coating systems has marked a significant advancement in achieving high-volume production with rapid turnaround times. Junair, a renowned leader in providing cutting-edge coating solutions, has recently showcased their capabilities by installing three state-ofthe-art powder coating lines. These installations cater specifically to clients with diverse production needs, encompassing both large-scale manufacturing runs and the flexibility to accommodate small batches with on-demand colour variations.

Understanding the Client Requirements

The clients served by Junair’s latest installations exhibit a spectrum of production demands, ranging from large and small production runs to one-off, custom colour requirements.

To effectively meet these dynamic needs, the clients have integrated high-capacity paint storage carousel systems into their powder coating lines. These carousel systems ensure efficient material handling and quick access to a wide range of colours, enabling seamless transitions between different production runs and colour variations.

Innovative Powder Coating Systems: A Blend of Manual and Automated Lines

Central to Junair’s recent installations are the powder coating systems that seamlessly blend manual and automated processes. The incorporation of a variety of power and free conveyor types enhances flexibility and efficiency throughout the coating process.

One notable feature of these systems is the flight bar, onto which products or batches can be loaded. This flight bar system facilitates smooth movement of products along the line, optimising throughput and minimising production downtime.

The flight bars are loaded in a stationary position and stored at the buffer positions around the track. This improves operator safety during the load and unload process, whilst the buffers allow for any delays to be eliminated. This keeps the line density to a maximum, unlike a traditional, continuously moving monorail conveyor.

The Automated Coating Line

advanced reciprocators, which are triggered by light barriers to initiate and cease coating application. By leveraging precise control mechanisms, such as reciprocators and light barriers, the systems minimise powder wastage and ensures consistent coating quality across diverse product types and sizes.

At the heart of Junair’s powder coating systems lies the automated coating line, characterised by precision and efficiency. This line includes an auto powder application booth equipped with

Following the coating application, products pass through to the curing oven, where temperature set-points and dwell times can be customised to suit specific product requirements and powder compositions.

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This level of customisation not only ensures optimal curing results but also enhances the overall durability and performance of the coated products.

Modulating burners, high-efficiency fans, Variable speed drives and a complex in-depth commissioning procedure, ensure the curing ovens are operating precisely, whilst minimising energy usage. The overall design ensures Junair curing ovens remain the most effect and best on the market.

Flexibility and Adaptability:

The Power of Power and Free Conveyors

One of the standout features of Junair’s powder coating systems is the integration of power and free conveyors, which offer unparalleled flexibility and

adaptability. Unlike traditional monorail systems, power and free conveyors empower manufacturers to add different products with varying requirements into the production line without disrupting ongoing operations.

For instance, consider a scenario where a client requires a single part in a specific colour, while large batches of other colours are already in production. In such cases, Junair’s power and free conveyors enable seamless integration of the single item into the manual area, ensuring uninterrupted production flow on the powered line.

Enhanced Quality Control and Production Efficiency

The seamless integration of quality control checks within Junair’s powder coating systems further enhances

production efficiency and product quality. In the event of a damaged or defective item, the system allows for immediate rectification and recoating without disrupting the main production flow. This streamlined process ensures that the affected item can be packaged with its original batch, thereby minimising delays in readiness for dispatch.

Pre-treatment

To accompany the finishing systems, Junair also offer a wide range of pretreatment facilities. From spray, dip, shot blast, CO2 and dust extraction prep-areas. Pre-treatment of components is just as critical as selecting the correct finish and finishing equipment. Our energy saving functions and electrical heating options mean we can supply the greenest pre-treatment system on the market.

As well as working with the UK’s leading chemical suppliers to ensure your product finish achieves the expected lifecycle. the correct pre-treatment before powder coating ensures optimal adhesion between the substrate and the powder coating material. This crucial step involves thorough cleaning and surface preparation to remove contaminants, oils, and oxidation layers from the substrate surface. Additionally, pretreatment processes such as chemical etching, phosphating, or conversion coating create a receptive surface profile that promotes bonding and enhances the durability of the powder coating. By adhering to stringent pre-treatment protocols, manufacturers can guarantee the longevity and performance of the powder-coated products, mitigating the risk of adhesion failure or premature coating degradation.

Environmental Sustainability: A Core Tenet of Junair’s Approach

Beyond efficiency and performance, Junair remains committed to environmental sustainability in its powder coating solutions. By capturing and recycling overspray powder generated during the coating process, the systems reduce environmental impact and promotes resource conservation. This eco-friendly approach aligns with global efforts to minimise waste and mitigate the ecological footprint of industrial operations.

As a carbon neutral organisation, PAS 2060, Junair strive to deliver energy saving features as standard. With new systems currently in development. Not only can we claim to have the most efficient lines on the market, Junair offer the following systems to accompany their paint line.

Electric heating

Break time pause and stand-by mode

No-part no-spray

Heat Recovery from bake exhaust

Energy saving mode

VSD’s as standard

Ensuring Operator Safety and Work Environment Cleanliness

Junair’s dedication to operator safety and cleanliness is evident in the design of their powder coating systems. The inclusion of a man inside downdraft booth creates a safe and clean working environment for powder coaters. This innovative booth design minimises shift downtime during cleaning, as the floor requires no sweeping. Moreover, the manual gun cleaning process is streamlined, allowing for quick powder colour exchanges and efficient booth maintenance.

Revolutionising Industrial Coatings Through Innovation and Excellence

Junair’s recent installations of advanced powder coating systems exemplify a paradigm shift in industrial coatings. By seamlessly integrating manual and automated processes, enhancing flexibility and adaptability, and prioritising environmental sustainability and operator safety, Junair sets a new standard for excellence in the field of powder coating technology. Moving forward, Junair’s commitment to innovation and customer satisfaction will undoubtedly continue to shape the future of industrial coatings, paving the way for enhanced efficiency, productivity, and sustainability in manufacturing operations worldwide.

Visit: www.junair-spraybooths.co.uk

Gas Process Burners

FD-C high turndown oven/ dryer air heating burners.

Midco HMA high efficiency, high turndown, air replacement or “make-up” air heating burners.

FD-GA modulating gas + air process air heating burners.

Lanemark gas burner systems offer users reliable, high effi ciency, process heating solutions.

FD Series Packaged Oven/Dryer Burners

•Speci cally designed for process air heating applications in convection ovens and dryers

•High turndown/short ame lengths providing accurate process temperature control

FD-E low cost high turndown oven/dryer air heating burners.

•High ef ciency gas + air modulation, gas only modulation and simple high/low control options

•Heat Input Range: 9 kW – 1550 kW

TX Series Gas Fired Process Tank Heating Systems

•High ef ciency (80%+) heating of all types of spray and dip process tanks

•Compact high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space

•Accurate performance modelling using Lanemark TxCalc design software

•Heat Input Range: 15 kW (1½") – 1150 kW (8")

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners

•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

•Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls

•Wide range of ring rates to suit alternative temperature rise and air velocity system requirements

TX high efficiency small diameter immersion tube tank heating systems.

•DbCalc system design software Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom

Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

COMBUSTION ENGINEERING

PHOENIXTMVITREOUS ENAMEL FIRING FURNACE MONITORING

For anyone involved in vitreous enamel (porcelain enamel) a critical need of any firing process is the ability to measure and control both process and product temperature. The temperature control of the firing application, typically between 750 and 950 °C is critical to ensure that the powdered glass “Vitreum” fuses correctly to the substrate. Aesthetic and functional properties of the vitreous enamel surface coating are very temperature dependent. Temperature and rate of temperature change of the product will influence the melt, flow and fusing characteristics of the final coating and its performance.

The PhoenixTM ‘thru-process’ temperature profiling system used in the paint and powder coating markets comes with an option specifically designed for the challenges of the vitreous enamel process.

The PTM1200 multi-channel data logger (6-20 thermocouples) is able to monitor multiple points on either the product(s) or in the furnace environment with an accuracy of +/- 0.3 °C and sampling rate of down to 0.2 s to give high resolution profile data. The thermal barrier (TS01-125) protects the data logger as it travels through the furnace. With a typical protection of 1 hour at 800 °C the thermal barrier keeps the data logger below its maximum operating temperature of 80 °C to guarantee measurement accuracy and prevent thermal damage. The thermal barrier employs dual thermal protection using a combination of high performance microporous insulation and a phase change heat sink. Despite the high protection the barrier is compact 125 x 240 x 588 mm (h x w x l) and weighs only 13 kg.

Temperature measurement is achieved in-process typically with short type K thermocouples attached, to key parts of the product, record temperature during the journey at specified intervals recording the accurate temperature of the product/ enamel surface interface.

The thermocouple of choice for enamel firing is an exposed junction thermocouple. The thermocouple is insulated either by a high temperature Nextel or Mineral insulated sheath protecting the core thermocouple wires. Complying to ANSI-96.1 the thermocouple accuracy is certified to +/-0.4% of the temperature measured or +/- 1.1 °C (whichever is greater). For a vitreous enamel firing temperature of 800 °C the measurement accuracy of the system, which is the sum of data logger accuracy and thermocouple accuracy, is therefore ±3.5 °C.

A critical component of the vitreous enamel profiling system is the profile analysis software such as Thermal View Finishing software. Designed specifically for the needs of the coating market it allows not only the

set-up/download of the data logger but the raw process data to be converted into meaningful information. Such information can be used to understand exactly how the process is operating, allow informed changes and provide certified evidence to prove to others the quality you are providing.

Intrinsically Safe

• 20 measurement channels

• Paint & Powder coating

• Includes Phoenix Factor cure index calculation

During Production

• Detect paint runs, drips and defects

• Spot transport problems

• Identify oven damage

From the thermal profile trace a full understanding of the firing conditions experienced by the product can be reviewed and analysed in a clear and accurate fashion. Such information can

help significantly overcome some of the inherent problems experienced by the application and identify the potential root cause(s).

After corrective actions have been completed the temperature profile can be rerun to check that firing anomalies are resolved.

Obtaining the thermal profile “Thermal fingerprint” of the product/process gives the production management and or quality team invaluable insight into how the process is performing against specifications to guarantee product quality and efficient furnace operation.

PhoenixTM your Furnace to Find, Fix and Forget your Firing problems!

Email: sales@phoenixtm.com

Visit: www.phoenixtm.com

THE SAMES CYCLOMIX® EVO FOR PRECISION AND PAINT SAVINGS

Sames replaces its range of dosing/mixing machines with a unique reference, the Cyclomix® Evo. Protected by two patents, it is distinguished by its precision and productivity. Beta tests have also shown up to 10% paint savings.

Sames previously had three 2K and 3K dosing/mixing references, the Cyclomix® Micro, Multi and Expert. They have been replaced by a single machine, the Cyclomix® Evo. The user specifies the basic module: number of paint circuits, colour changer blocks, flow meters, regulators, etc. Simply add modules to increase capacity.

Perfect dosing and mixing, no untimely stops

A simplified range, therefore, but optimized: Sames has taken particular care with its basic functions. The dosing is perfect whatever the flow rate thanks to a new patented injection system.

The mixing is done with vortex technology, which ensures a homogeneous distribution of the catalyst.

The user can work without being interrupted by alarms due to incorrect dosing and does not have to rework parts that would present an aspect defect. This guarantees high productivity, especially since the control interface is simple: it only takes two minutes to learn how to use it.

Fewer lost volumes during colour changes

Another advantage, confirmed by some 20 beta tests, is that paint savings are on target, reaching up to 10% for frequent colour changes.

These savings result from the reduction of interior volumes and the elimination of retention zones. But also from the addition of a “paint optimization” function that reduces the volumes lost during colour changes. Finally, for 3K paints, a patented potlife management

system divides by five the volume lost in case of production stoppage.

Automated management of production waste

For waste management, an additional module automatically collects and separates paint mixtures, reusable solvents, and soiled solvents.

The associated taxes and reprocessing costs are reduced accordingly.

Cyclomix® Evo is now available, at a price close to that of the previous range. Compatible with the paint lines of competing brands, it will be enriched next year with other high value-added functions.

Email: info@sames.com

Visit: www.sames.com

ELECTRON FOR POWDERCOATING

E-CONTROL+3 PM1 Series

WE CONTINUE TO IMPROVE WITHOUT COMPROMISING ON QUALITY

Founded in 1998, Sistem Teknik A.Ş. has been a preferred company within Turkey in domestic and international markets with a high satisfaction thanks to its products produced under the ELECTRON brand in accordance with advanced standards for a quarter of a century. Every day, our capacity grows a little more with our widespread sales and service network as well as our strategic perspective, quality and efficient production by prioritizing customer satisfaction.

Following the increasing production volume, our company continues its activities in two separate locations in Izmir with a total area of 15.000 m2 to provide a more efficient production for its customers with a production track in accordance with the advanced standards equipped, state-of-the-art machinery and our R&D center certified by the Ministry of Industry and Technology.

Our company is one of the leading companies in the sector specialized in the production of “Electrostatic Powder Coating Equipment and Complete Coating Systems” with more than a quarter century of knowledge and experience. Produced under the Electron brand with world quality standards, our products are widely accepted in Turkey thanks to our professional dealers and after-sales services, as well as production, assembly, spare parts and aftersales services in more than 50 countries in 5 continents all over the world.

Besides device production, we evaluate the needs and demands of our customers for project-based paint systems, offer the best solutions, add all the new technological developments in our sector to our applications and continue to develop without compromising on quality.

PM1 Series paint centers are designed for applications where manual colour changing is sufficient. Thanks to its simple design, it is user-friendly and allows various production applications with its flexible structure. It is a suitable solution for applications that require rare colour changes. It is used together with Electron Filter Groups as Exhaust System.

E-FEED+3 PM2 Series

PM2 Series powder centers are designed for applications where semi-automatic colour change is needed. They provide fast cleaning as well as effective and homogeneous powder transfer. It is used together with Electron Filter Groups as Exhaust System. Thanks to its motion activated mechanism, it provides automatic cleaning of the system by directly supplying air to the injector line. Optimal solution for productions requiring medium frequency colour changes

E-FEED+3 PM3 Series

E-FEED+3 PM3 Series powder coating center is the ultimate product in powder coating transfer. It has the fastest and most detailed cleaning feature of all powder coating stations. The user-friendly interface makes the system easy to use. It provides homogeneous powder distribution thanks to its efficient powder transfer system. E-FEED+3 PM3 powder tank is completely isolated, allowing fast and effective colour change without the need for user contact with the paint. It is used together with Electron Filter Groups as Exhaust System. Optimal solution for productions requiring medium frequency color changes.

Protection upgraded

Plating meets Innovation and Sustainability

SurTec 717 - Modular, Alkaline Zinc/Nickel Process for all Applications

Modular process for rack, barrel and special applications

Tolerates higher process temperature up to 35°C

Easy to control, automatically limits the nickel content below 16%

SurTec 680 - Cr(VI)-free Thick Layer Passivation for Zinc & Zinc Alloys

For highest quality requirements (heat resistance & corrosion protection)

Usage without waste water is possible

Highest cost-effectiveness when using the SurTec regeneration process

precote Product Range - Thread Locking and Sealing

Specially developed pre-coating products for locking, sealing & clamping

Based on unique microencapsulation technology

Excellent service and high-quality products made in Germany

SurTec Group

UK Office

Nigel Wicks

+44 7841 527552

Nigel.Wicks@SurTec.com

E-GUN+3 Series

AUTOMATIC AND MANUAL POWDER GUNS

Make a Difference with Top Level Coating Quality and Speed

E-GUN+3 C1

MANUAL POWDER GUN

E-GUN+3 Series Powder Coating Guns convert the signals sent from the control unit into static electrical energy and provide the unit with the necessary feedback signals. Various products with high precision and efficiency can be covered thanks to different types of nozzles.

Built-in LED Lighting Technology for Quick Check of Workflow

Voltage Folding System Providing Feedback Signals

Body Coated with Anti-Static Additive Conforming to Explosive Atmosphere Directives

Safe Working Conditions with Special PUR Sheathed Cable

Manual Types 495 Gr. Maximum User Comfort Even in Long-Term Applications with Its Weight and New Generation Ergonomic Structure

Rapid Hose/Color Change Thanks to Hose Adapter

Easy Cleaning with Special Design Electrode and Nozzle Types

ATEX Certified

Ability to Apply Different Types of Dust to Different Products with E-GUN+3 Corona Ion Collector and Angle Nozzle Options

E-GUN+3 C2

MANUAL POWDER

COATING GUN

E-GUN+3 C2 series providess the precision and efficiency you are looking for in manual powder coating guns. This gun, which converts the signals received from the control unit into static electrical energy, makes it possible to coat many products with different nozzles.

Features:

Effective feedback signals with voltage doubler system.

A safe body structure with anti-static material, complying with explosive atmosphere directives.

Special PUR sheathed cable offers increased security and durability.

Thanks to its weight of 495 grams and ergonomic design, it provides comfort even during long-term work.

Hose adapter is ideal for quick and practical hose or colour changes.

Specially designed electrode and nozzle types that are easy to clean.

ATEX certification for compliance with safety standards.

Corona ion collector and angled nozzle options provide compatibility with various application needs.

E-GUN+3 C2 is a solution that combines improved ergonomics and safety for powder coating gun users.

E-GUN+3 C3

AUTOMATIC POWDER GUN

E-GUN+3 New generation automatic powder guns are designed to work in harmony with improved powder paint

control modules. It also exhibits high performance in paint disposal with both E-FEED+3 AP and E-FEED+3 INJ. The aim is to provide the healthiest and highest quality results after the application by increasing the powder coating surface coating performance. E-GUN+3 C3 automatic pistol product exhibits a more effective painting performance thanks to its shrinking volume and developed technology.

It provides control over static current and voltage through a feedback mechanism.

It ensures safe operating conditions with a special PUR-sheathed cable.

In E-Gun+3 C3, the weight of 700 grams is lighter compared to its predecessors.

Through the fast powder hose adapter, quick hose/colour change is enabled.

Easy cleaning with special design electrodes and a variety of nozzles.

The E-GUN+3 Corona ion collector provides the capability to apply powder coating at different angles and various patterns with different nozzle options.

Voltage Folding System Providing Feedback Signals

Body Coated with Anti-Static Additive Conforming to Explosive Atmosphere Directives

Easy Cleaning with Special Design Electrode and Nozzle Types

ATEX Certified

The E-GUN+3 C3 automatic powder coating gun offers high quality and efficiency for industrial powder applications, making it the perfect choice for any automated workflow.

Visit: www.electron.com.tr

A smarter way to corrosion protection

resource savings and reduced running costs.

A smarter way to corrosion protection

The VIANT process combines conversion coating and primer paint in just one coating layer. The VIANT process combines conversion coating and primer paint in just one coating layer. This new technology is easy to operate and enables reliable corrosion protection on edges and inner surfaces. It does not need high voltage for the coating process step, special equipment, or constant coating temperature. Instead, VIANT leads to a shorter process chain, resource savings and reduced running costs.

This new technology is easy to operate and enables reliable corrosion protection on edges and inner surfaces. It does not need high voltage for the coating process step, special equipment, or constant coating temperature. Instead, VIANT leads to a shorter process chain,

The VIANT process combines conversion coating and primer paint in just one coating layer. This new technology is easy to operate and enables reliable corrosion protection on edges and inner surfaces. It does not need high voltage for the coating process step, special equipment, or constant coating temperature. Instead, VIANT leads to a shorter process chain, resource savings and reduced running costs.

VIANT is a user-friendly and more sustainable way to improve your coating process – and a big step towards greater usability, increased efficiency, and lower environmental impact. Follow our new way to pretreat and coat: the VIANT way.

VIANT is a user-friendly and more sustainable way to improve your coating process – and a big step towards greater usability, increased efficiency, and lower environmental impact. Follow our new way to pretreat and coat: the VIANT way.

VIANT is a user-friendly and more sustainable way to improve your coating process – and a big step towards greater usability, increased efficiency, and lower environmental impact. Follow our new way to pretreat and coat: the VIANT way.

www.viant-coating.com

www.chemetall.com

Reduce your carbon footprint

Reduce your carbon footprint Simplify your coating process

Simplify your coating process

Enhance your corrosion protection

Enhance your corrosion protection

Improve your total cost of ownership

Improve your total cost of ownership

Application Data*

*as tested by Chemetall

SUBSTRATE

Application Data*

*as tested by Chemetall

VIANT PROCESS

SUBSTRATE

Cleaning

Rinsing

VIANT coating

Cold rolled steel (CRS), hot rolled steel (HRS), cast steel

Cold rolled steel (CRS), hot rolled steel (HRS), cast steel

Cleaning process, mechanical or with Gardo Cleaning technologies; pickling may be required depending on

Two rinse steps are recommended after cleaning

One-step immersion coating process

VIANT PROCESS Cleaning Cleaning process, mechanical or with Gardo Cleaning technologies; pickling may be required depending on

Rinsing

Rinsing after coating Two demineralized water (DI) rinse steps are recommended Curing

Minimum curing time: 20 minutes at 200 °C object temperature (depends on the item) surface, cure both layers simultaneously in one high temperature curing step (see minimum curing time)

Two rinse steps are recommended after cleaning

New and used vibratory finishing machines and systems from 2 litres to 4000 litres

Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb

Liquid / powdered / paste compounds

Abrasive finishing wheels

Vibratory separators / sieving machines and re-meshing service

Repairs and relines

Effluent water treatment systems

Redundant machines purchased

Consultancy

Subcontracted finishing and industrial sieving services

THE IMPORTANCE OF CORROSION PROTECTION FOR AVIONIC AND ELECTRONIC COMPONENTS

Corrosion protection for avionic and electronic components involves a combination of design and maintenance considerations and practices. Environmental testing helps to assess the performance of components under various conditions, including temperature extremes, vibration, humidity, chemical contaminants, moisture and salt exposure. Regular inspection can detect any signs of corrosion, allowing preventive maintenance, cleaning, and application of protective coatings. Corrosion protection is crucial for avionic and electronic components for several reasons:

Reliability and Performance:

Avionic and electronic components are critical for the reliable operation of aircraft and other electronic systems. Corrosion can compromise the functionality of these components,

leading to malfunctions, errors, and, in extreme cases, complete failure. Corrosion protection measures help ensure the reliability and optimal performance of these systems.

Safety:

In aviation, safety is paramount. Corrosion can weaken structural components, compromise electrical connections, and interfere with the proper functioning of sensors and control systems. Protecting avionic and electronic components from corrosion is essential to maintain the structural integrity and safety of aircraft.

Longevity and Cost Efficiency:

Avionic and electronic components are often expensive and designed for long-term use. Corrosion can significantly reduce the lifespan of these components, leading to premature failure and the need for costly replacements. Corrosion-related damage can result in expensive repairs and replacements. Implementing effective corrosion protection measures is a cost-effective strategy in the long run, as it helps prevent the need for frequent maintenance and replacements.

Harsh Environmental Conditions:

Aircraft electronic systems are exposed to a variety of harsh environmental conditions, including moisture, salt spray, temperature extremes, and chemical contaminants. These conditions can accelerate corrosion processes.

Maintaining Electrical Connections:

Corrosion on electrical connectors can lead to increased resistance, poor conductivity, and signal degradation. This can affect the accuracy and reliability of data transmission in electronic systems.

Regulatory Compliance:

Aviation and electronic industries are subject to stringent regulations and standards. Many regulatory bodies, such as the Federal Aviation Administration (FAA) in the United States, have specific requirements for corrosion prevention and control. Adhering to these regulations is crucial for ensuring the airworthiness and safety of aircraft.

In summary, corrosion protection for avionic and electronic components is essential for ensuring the reliability, safety, and longevity of critical systems and components. It is a proactive approach to mitigate the damaging effects of corrosion and maintain optimal performance in demanding environments. By incorporating a corrosion protection strategy into the maintenance processes, it is possible to enhance the corrosion resistance of avionic and electronic components, ensuring their reliability and longevity in challenging environments.

SuperCORR A Specialist

Barrier Film Corrosion Protection

EnviroTech Europe supplies advanced corrosion protection products, based on approved synthetic materials, to provide quality solutions to a diverse range of lubrication and corrosion problems. SuperCORR A is a unique and proprietary formulation with long-lasting, anticorrosion inhibitors providing a superior lubrication coefficient and protection against moisture, wear, general and

fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleum-based material, or halogens, to meet the EU RoHS directive.

SuperCORR A is unexcelled in preventing failures of electrical systems and electronic equipment caused by corrosion as well as preventing the corrosion of metal components surfaces, including those of components comprised of dissimilar metals such as those found in aerospace environments. The ability to displace water from exposed contacts can ensure reliable operation in extreme conditions.

The use of SuperCORR A for corrosion control can not only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace damaged avionic equipment or a component that failed because of corrosion.

SuperCORR A is packaged in aerosol cans making access to component parts easy for engineering crews in difficult locations and conditions. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water environments for at least 6 months, protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.

EFFICIENT AND ECONOMICAL

Extremely long-lasting, specially formulated and proprietary anticorrosive inhibitor.

Eliminates premature failure of

components created by moisture, general or fretting corrosion.

Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components.

Reliability increased, maintenance intervals increased and costs reduced, manufacturers save costly warranty service calls or product re-call.

HISTORY

SuperCORR A was originally developed for the U.S. Air Force to comply with military specifications and to prevent electrical and electronic components from systems failures caused by corrosion.

It became the industry standard for avionic corrosion protection within MROs (maintenance, repair and operations) and OEMs (overhaul and original equipment manufacturers). It’s unique ability to displace water and provide a performance enhancing level of corrosion protection has led to it being used in many other applications and industries worldwide.

FURTHER INFORMATION

Please visit our website https://www. envirotech-europe.com/supercorr-a for information about other uses and applications for SuperCORR A.

For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

Telephone: +44 (0) 20 8281 6370

Email: contact@envirotech-europe.com

Visit: www.envirotech-europe.com

 6 K-type thermocouple ports

 High temperature stainless steel barrier box for long run times

Prices starting at:

 Download, view, and analyze data using PosiSoft Desktop Software or export to .CSV

STRAALTECHNIEK UK LTD PROVIDE BESPOKE SOLUTIONS & EQUIPMENT MODERNISATION PROGRAMMES TO THE SURFACE PREPARATION INDUSTRY

Straaltechniek UK Ltd offer many services into the surface preparation industry including manufacture and supply of equipment, new or 2nd hand refurbished, aftermarket spares, and equipment modernisation (including our High Performance Long Life GN last Wheel) as well as maintenance support through service contracts and breakdown cover. With their office, workshop and showroom based in the Steel City of Sheffield Straaltechniek UK Ltd are proud to be a member of Made in Sheffield, one of the Worlds great brands.

As well as brand New, we offer quality 2nd refurbished shot blasting equipment. Our skilled engineers refurbish to a high standard to customer spec whilst also offering key feature upgrades including our Long Life High Performance Blast wheels as part of our Equipment Modernisation Programme (EMP).

Straaltechniek UK have a wide range of EMP programmes to assist customers when legislation and production demands require more from their existing equipment. Health & Safety, Dust Filtration, House-keeping, Handling & Ergonomic issues are classic examples. The health & safety of all employees is paramount in any modern businesses who must comply with the latest H&S regulations. Straaltechniek UK can assist these businesses with advice and Straaltechniek UK Shot Blast & Shot Peen Equipment Modernisation Programmes E.M.P. Simple Safety Interlock, Access Platform & Ladder, Automatic Abrasive Replenishment upgrades to meet with these mandatory demands. Whether it is working from heights, near to powered moving

machinery, excessive noise, dust or ergonomic issues Straaltechniek UK can provide the latest bespoke solutions.

With the supply of Servicing and Spare Parts Straaltechniek UK are able to provide customers with a quick response by keeping spares on the shelf and having a fleet of skilled engineers on hand to offer the support daily requirements from scheduled service and maintenance visits, to emergency breakdowns. Carrying out preventative maintenance to customers installations will save them on costs, unnecessary down time and ultimately lost profit. Proper and timely maintenance will also extend the service life of the machinery. Opting for a Straaltechniek UK service contract allows the customer to concentrate on other critical aspects of production maintenance.

Abrasive Media plays a key part in both shot blasting and shot peening and Straaltechniek UK supply all types, from glass bead and aluminium oxide to steel shot and grit. Not only do they supply the media but also provide technical support to customers including on site sieve analysis. Correct abrasive selection and control in the process is absolutely key to success in surface preparation and Straaltechniek UK can assist by offering trials with different media and having the understanding for what works best to achieve the required finish.

Telephone: +44 (0) 114 257 1077

Email: info@straaltechniek.co.uk

Visit: www.straaltechniek.co.uk

REDUCING ENERGY COSTS FOR SURFACE FINISHING PLANTS

Energy costs continue to be a major component of overall operating costs in surface finishing plants, and as manufacturers struggle to stay competitive in such a challenging economic climate, many companies are looking to energy savings to improve their bottom line.

Thankfully, a well-established U.K based plant manufacturer has not only addressed this concern but continues to go from strength to strength in their successful development, and installation of energy saving plant systems.

Andrew Grice, General Manager of Midlands based Complete Finishing Systems explains.

“Coming back into the surface finishing industry after a decade or so working in the automotive sector, it was clear that little had changed by way of the development or use of energy efficient technologies. The focus still appeared to be on how a new plant could be manufactured at the lowest price point, but with the hidden operational costs for the end user remaining largely overlooked.”

The approach of CFS was simple, to develop new and energy efficient technologies that could be manufactured to give our customers a plant with the highest levels of performance, efficiency, and quality, but with the lowest possible operational costs and shortest return on investment.

Our first purpose-built energy saving plant system proved to reduce the total energy consumption of a pre-treatment plant and dry off and cure ovens by over 90%, and the efficiency, quality, and reliability of all our systems have proven to demonstrate similar savings. This has enabled many of our customers to secure Government energy efficiency grants of up to 100% of the capital purchase price.

Complete Finishing Systems continues to demonstrate our unrelenting focus on carbon footprint reduction via innovation and technology. Our systems not only enable our customers to rapidly accelerate their Net Zero target, but the dramatic reduction in their operating costs also gives them a hugely competitive edge, and improved profit margins.

A case study of one of our recent installations of a fully automatic, ultra-high efficiency powder coating plant system showed that, when compared to a conventional plant system, we were able to reduce our customers operational energy costs from 3 shifts each consuming 841Kwh, to a single shift consuming only 290Kwh. We are also in the process of installing several zero carbon, solar powered plant systems.

Whether it be a new plant, or a retrofitted system, the savings that our customers are making are so significant, that they are not only surviving in the current economic climate but are thriving with such a competitive edge over their rivals.

Complete Finishing Systems are a SurfacePrep company. In the UK we have 4 locations Sheffield, Washington, Manchester and CFS based in Tipton. The company has over 50 locations worldwide in the USA and Canada.

Complete Finishing Systems also employs Service/Commissioning Engineers and has an Internal Service & Spares Department available to look after clients after sales requirements.

The group employs further engineers enabling unrivalled service coverage throughout UK.

For more information call us on 01902 601 312 and see how we can help you.

Simulation of shot blasting machines and processes

LOWER COSTS AND IMPROVED SUSTAINABILITY FOR SHOT BLASTING OPERATIONS

In many industries shot blasting is an indispensable surface treatment technology. Apart from the goal of achieving the best possible results, customers always demand short cycle times, the lowest possible costs and minimal material input. Rösler fulfills these requirements, among other things, by utilizing ultramodern simulation software. In addition, virtual models significantly reduce the time for engineering – especially for large, complex machinery – and ensure that the equipment is available within shorter lead times.

Shot blasting is an excellent tool for surface cleaning, deburring, surface preparation for painting or coating and shot peening. As such the shot blasting technology is used for creating optimal surface finishes, be it to ensure problemfree downstream manufacturing operations or to optimize the functional characteristics of a product. With shot blasting and any other industrial processes the customers face the challenge of improving productivity and cost-efficiency as well as minimizing the use of valuable resources. Rösler supports its customers with state-of-the-art simulation software during the planning phase for new shot blast equipment, especially with regard to process development and optimization.

Achieving optimal results with high costefficiency

With the Rösler simulation software every physical stage of the shot blasting process, including the respective work pieces, can be displayed in a 3D model. This includes the blast media type, the thrown media quantity and the media flow. The data generated by the socalled particle simulation allow a precise evaluation of how much blast media is required, and with which impact energy it must hit different work piece surface areas to achieve 100% coverage. At the same time the data help determine the required turbine power, the ideal position of the turbines and the design of suitable work piece fixtures. The simulations facilitate the development of shot blast machinery and processes for achieving optimal shot blast results with the lowest possible number of turbines, low energy input and minimal machine wear. They also help reduce capital expenditures, operating costs and use of valuable resources.

Completely quantified simulation of shot blasting processes.

This saves precious time, because a shot blast machine can start productive operation at the same date it is commissioned. Time-consuming and costly processing trials with actual work pieces are more or less completely eliminated.

Moreover, the simulations also provide valuable insights as to whether the specified blast results can be achieved on work pieces with a given geometry. Should this not be possible, the simulation results provide valuable pointers regarding the optimization of the work piece shape.

Another benefit of simulations is that shot blast machinery for new work pieces can be planned on the basis of CAD data, well before the actual work pieces are available in prototype form.

Shorter planning phase and optimal shot blast results in case of complex equipment projects

Planning and commissioning complex, big shot blast machines for treating components with large dimensions,

for example, 20 x 5 x 4 meters (L x W x H) is particularly challenging. Usually, for such large work pieces practically no machines are available for running processing trials. In such cases simulation and virtual planning of the shot blasting processes may be the only tool available for achieving excellent blasting results and high equipment efficiency.

For exactly this purpose Rösler developed another software module that models large, complex equipment and the respective shot blast processes.

On the one hand the realistic and correct depiction of the blast patterns and the underlying media flow substantially reduces the overall investment risk.

On the other hand, the time requirements for planning and commissioning of a shot blast machine can be significantly shortened.

Faster processing of entire work piece batches

When it comes to shot blasting entire batches of relatively small work pieces, for example in multi tumbler blast machines (RMT), the optimal mixing of work pieces and blast media can significantly influence the processing results and cycle times. For such applications the software allows the simulation and optimization of the tumbling action of the work pieces in the drum-shaped blast chamber. This will result in the shortest possible process times. In some cases, cycle time reductions of around 25 % per batch

could be achieved resulting in a considerable capacity increase.

Energysaving and effective dust collectors

In shot blast machines the turbines and dust collectors require by far the highest energy input. This applies to standard as well as large shot blast machines. Therefore, the software package also includes a special air flow simulation module that determines the air volume required to safely evacuate the dust generated during the blast operation from the blast chamber. If the dust can be evacuated more effectively by an improved air flow, it is possible that a smaller dust collector can be utilized resulting in a lower energy consumption. In any case, an optimized air evacuation system helps reduce cycle times and, therefore, increases productivity. Furthermore, the work pieces are leaving the shot blast machine cleaner, thus facilitating downstream manufacturing operations.

Digital twins of blast turbines increase operational efficiency

To reduce their energy consumption and wear rate and, at the same time, increase their operational efficiency, Rösler works with digital twins of the blast turbines. The replication of the

particle flow provides a virtual analysis of the wear areas in a turbine. This, in turn, allows the implementation of geometrical turbine modifications for minimizing the wear rate. Other simulations can be conducted with the goal of increasing the turbine efficiency, which, in turn, will result in additional energy savings.

Thanks to the broad application of simulation software for the design of shot blast equipment and the respective processes, as well as for the optimization of the airflow and turbine technology, the lead times for Rösler shot blast machines are substantially shortened. Moreover, they produce substantial energy savings and a lower wear rate. All this results in significant customer benefits.

Simulation systems for mass finishing processes dealing with complex work pieces

To date the development of mass finishing processes for single piece processing of geometrically complex and difficult to machine work pieces, such as knee implants, required numerous processing trials. For such elaborate applications, usually handled in so-called drag finishers, Rösler is also utilizing simulation technologies.

Visit: www.rosler.com

Analysis of the air flow, including solid particle discharge, in an air extraction box.

Analysis and optimization of mass finishing processes regarding the movement of the grinding or polishing media and their effect on the work piece surface.

REVOLUTIONISING AUTOMOTIVE PERFORMANCE: Unveiling the Power of Specialty Cleaning Solutions with Fraser Technologies and Chemours™

In the fast-paced realm of automotive engineering, achieving peak performance while meeting strict standards is imperative. Fraser Technologies emerges as your trusted partner, optimising automotive systems for unparalleled efficiency and reliability.

Introducing Chemours™

Chemours™, a global leader in flouroproducts, titanium technologies, and chemical solutions, is a pivotal part of the DuPont™ portfolio. Dedicated to developing high-performance chemicals for safer cleaning solutions, Chemours™ boasts a rich history in specialty fluids.

From Freon™ (DuPont) in the 1930s to Vertrel™ in the early 2000s, they now introduce Opteon™—a line of zero ODP, ultra-low GWP specialty fluid products developed with HFO technology. The Opteon™ specialty fluids offer a broad and versatile mix of options, ideal replacements for solvents with high GWP potential, including PFCs, HFEs, HFCs, and more.

Why Choose Chemours™?

The Chemours™ Advantage:

Ultra-low environmental impact: Opteon™ specialty fluids, with zero ozone depletion and ultra-low global warming potential (less than 2.5 compared to other common HFC’s which have GWP’s of up to 11000), gain acceptance from key governmental and environmental regulatory agencies worldwide.

Extreme safety: Opteon™ specialty fluids are recognized as some of the safest in the market, supported by comprehensive Safety Data Sheets (SDS) to inform users about product properties, safe handling, and usage.

Non-flammable: Opteon™ specialty fluids, classified as non-flammable liquids, do not exhibit a closed-cup flash point.

Safe in use: With low inhalation toxicity and minimal risk of adverse health effects when airborne exposure is kept below established limits, Opteon™ specialty fluids ensure safety. All Opteon™ blends have an acceptable exposure limit (AEL) of > 200ppm.

Replacement solution: Effective and sustainable replacements for various solvents, including nPB, TCE, HCFCs, PFCs, HFCs, and HFEs.

Fraser Technologies: Your Partner in Performance Optimisation

At Fraser Technologies, we collaborate with leading automotive manufacturers to ensure compliance and optimize systems for peak efficiency. Central to our approach is leveraging Chemours™ Opteon™ Specialty Fluids (SF), renowned for their myriad of benefits.

Automotive Applications of Opteon™ SF

First and foremost Opteon™ SF are renowned for being superior Speciality Cleaning Fluids: Ideal for various automotive applications, including engine and gearbox components, composites, EV battery cleaning, and more.

Secondly Heat Transfer Carrier Fluids: Opteon™ SF excels in battery cooling, offering superior heat transfer efficiency with non-conductive, non-flammable fluids.

Transforming Automotive Performance:

Let’s delve into how our range of cleaning solutions can transform automotive performance:

1. Cleaning and Carrier Fluids for Fluorinated Lubricants and Grease: Ensure optimal lubrication and friction reduction for enhanced engine performance.

2. Cleaning Engine and Gearbox Components: Maximize efficiency by keeping vital components clean and free from contaminants.

3. Bonding and Cleaning of Composites: Strengthen structural integrity while maintaining impeccable cleanliness for advanced composite materials.

4. Cleaning and Cooling of EV Battery: Pioneer solutions for efficient battery maintenance, ensuring peak performance and longevity in electric vehicles.

5. Cleaning and Lubrication of Bearings: Preserve precision and reduce friction in critical mechanical components for smoother operation.

6. Carrier Fluid for Adhesives: Facilitate strong bonds and seamless assembly with precision-engineered adhesive carrier fluids.

7. Hydraulic System Cleaning: Optimize hydraulic systems for responsive performance and prolonged service life through thorough cleaning and maintenance.

KLUTHE SURFACE TREATMENT SPECIALISTS HAVE OVER 65 YEARS OF EXPERTISE

Kluthe surface treatment specialists are a family-owned global company; with over 65 years of expertise in innovative process solutions for metalworking and cleaning, forming and protection, chemical pre-treatment, and paint shop applications.

At Kluthe, we care! In addition to premium solutions and safety, we prioritise and promote sustainability in all our operations and have taken significant steps in our journey to become net zero. Our green logo and ‘Harmony in Chemistry’ motto reflect our traditional philosophy & commitment to our environmental strategy and social

responsibility. Renewable energy and investment in solar panels to power our facilities reduces our reliance on fossil fuels and decreases carbon emissions.

At Kluthe, we care about protecting future generations through professional management and reforestation, allowing us to remove up to 56,000 tons of CO2

from the atmosphere annually. Our sustainability efforts are relentless! We have implemented a closed-loop chemical products recycling system; enabling us to reuse materials. We work with our suppliers to reduce packaging and transportation emissions and develop eco-friendly solutions that meet our customers’ needs.

Everything is considered! As the world becomes increasingly aware of the need for environmental responsibility, we are paving the way for a sustainable future.

For more information please visit: www.kluthe.com

Handling Solutions

Product Overview

Manual Monorail Systems

Unit loads up to 3000kg

Monorail Chain Conveyors

Unit loads up to 300kg

Power & Free Conveyors

Unit loads up to 7000kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.

As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.

Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.

We do:

 In-House 3D CAD engineering

 In-House manufactoring in the UK and EU

 In-House design of PLC/PC control systems

 Industry 4.0

 Worldwide installation and commissioning

 Remote support, service & inspection

Part of the

Floor Conveyors

Unit loads up to 500kg

Stewart

UNDERSTANDING THE PIVOTAL ROLE OF HIGH-QUALITY WATER IN WATER-BASED PAINT MANUFACTURING

Understanding the pivotal role of high-quality water in water-based paint manufacturing unveils a complex interplay of chemistry and technology, where the purity of water can dramatically influence the final product’s performance and environmental footprint. Purite, a leader in water purification technology, empowers paint manufacturers by providing top-tier solutions essential for producing high-quality paints that meet the evolving demands of both consumers and regulatory bodies.

The Science Behind Water Quality in Paint Manufacturing

Water, the primary solvent in water-based paints, is more than just a medium; it’s a critical component that determines the paint’s consistency, drying time, colour fidelity, and adherence to surfaces. The presence of impurities such as minerals, ions, and organic compounds in water can initiate adverse reactions with paint ingredients, leading to compromised paint quality. These reactions can cause issues like precipitation of solids, inconsistent viscosity, and even the alteration of the paint’s hue and brightness.

High-quality water is crucial for dissolving and evenly distributing paint components, including pigments, binders, and various additives. This uniform distribution is essential for

achieving a smooth application and a flawless finish on surfaces. Moreover, the purity of water affects the paint’s drying process and its durability over time. Impure water can lead to a paint film that is weak, prone to peeling, or susceptible to mould and mildew growth, especially in humid environments.

Purite’s Role in Elevating Paint Quality

Purite’s advanced water purification technologies address these challenges by removing contaminants that could degrade the paint’s quality. Through processes such as reverse osmosis, deionization, and ultrafiltration, Purite’s systems ensure that the water used in paint production is of the highest purity. This not only enhances the paint’s aesthetic qualities and functional performance but also aligns with environmental sustainability goals by reducing the reliance on volatile organic compounds (VOCs) and other harmful chemicals.

Moreover, the use of purified water in paint manufacturing supports the industry’s compliance with stringent environmental regulations and helps manufacturers meet consumer demand for eco-friendly products. High-quality water reduces the need for additives used to counteract the effects of impurities, thereby simplifying the paint formulation and making it safer for both the environment and end-users.

Educational Insight and Value Proposition

For those unaware of the significance of water quality in the paint industry, it’s a revelation that underscores the intersection of technology, environmental stewardship, and product excellence.

Purite’s contribution to this sector goes beyond mere equipment supply; it represents a partnership in innovation and sustainability. By ensuring the consistent quality of a fundamental ingredient, Purite enables paint manufacturers to produce superior products that are durable, environmentally friendly, and compliant with the highest standards -of consumer safety.

To close, the role of high-quality water in water-based paint production cannot be overstated. As a crucial solvent, its purity influences every aspect of the paint’s performance and environmental impact. Purite’s dedication to providing stateof-the-art water purification solutions exemplifies the essential collaboration between industry and technology providers to achieve advancements in product quality and environmental sustainability. Through this lens, the value of pure water is not just in its chemical composition but in its ability to enable the production of paints that beautify and protect our world while preserving the planet for future generations.

Telephone: 01844 217141

Visit: www.purite.com

EASY WATER COOLING FOR YOUR RECTIFIERS

Keep them cool and dust-free in harsh conditions

When temperatures reach 40°or more, or if the environment is dusty or contaminated, air cooling isn’t the best solution for your rectifiers. Water cooling is much more efficient, and it doesn’t push heat back into the air – residual heat can even be recovered to be used elsewhere. Just as importantly, it also prevents clogging or damage from particulates in the air.

Water cooling is now a straightforward and cost-effective option

Water cooling used to be complex, costly and inconvenient, involving custom design and installation by specialists. Now you can simply add a CoolKraft™ heat exchanger to your KraftPowercon rectifiers without calculating complex

parameters or involving specialist installers. Just plumb it in.

It doesn’t need an isolated room or additional ventilation facilities to be built, either. It can be placed close to your processes (for zinc alkaline, copper and silver), reducing copper busbars, installation costs and energy consumption.

The simple ‘plumband-play’ solution

Made specially for KraftPowercon rectifiers and to their own strict criteria, CoolKraft is perfect for FlexKraft™ and ModuPulse™ rectifiers operating in tough environments. It’s designed to be versatile and highly efficient, and enables you to place rectifiers right next to your plating tanks if you wish, saving on energy costs.

CoolKraft also gives you continuous operation, thanks to digital remote monitoring. It automatically controls the water flow, temperature and de-airing, and has built-in motor protection. It’s robust, too, sealed with IP32 protection and high corrosion resistance.

More effective cooling for sustained uptime, even in tough conditions

Low-cost installation and maintenance

Automatic temperature management

Interested in increasing uptime?

Find out more about CoolKraft water cooling and the extended 3-year warranty for water-cooled FlexKraft rectifiers by contacting bjorn.ulfvenskold@kraftpowercon.com or one of KraftPowercon’s local partners in the UK, visit: https://kraftpowercon.com/contact/ find-your-local-partner

FlexKraft water-cooled rectifiers (with CoolKraft) now come with an extended 3-year warranty.

Tel:

Fax:

✔

✔

RDM Industrial Services Ltd

Parkfield Industrial Estate Kemp Street

Middleton

Manchester M24 4AA

Tel: 0161 643 9333

Fax: 0161 655 3467

www.rdm.u-net.com.

Contact: Robert Horwich or Geoff Ball

Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

NYLON

RDM

Parkfield

Kemp Street

Middleton

Manchester M24 4AA

Tel:

Fax:

Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

Table Wheel Blasting Machines

• Work zone mm; 1803 Dia x 1500 H

• Work zone mm; 2743 Dia x 400 H

• Work zone mm; 1500 Dia x 1000 H

• Work zone mm; 1000 Dia x 400 H

• Work zone mm; 1200 Dia x 1200 H

• Work zone mm; 1100 Dia x 500 H

• Work zone mm; 500 dia

• Work zone mm; 1250 dia x 500 H

Tumblast Wheel Machines

• Type; Rubber Belt

Volume Litre; 420 Litre

• Type; Steel

Volume Litre; 425 Litre

• Type; Rubber Belt

Volume Litre; 50 Litre

• Type; Rubber Belt

Volume Litre; 150 Litre

• Type; Rubber Belt

Volume Litre; 170 Litre

• Type; Rubber Belt

Volume Litre; 180 Litre

• Type; Rubber Belt

Volume Litre; 50 Litre

• Type; Rubber Belt

Volume Litre; 80 Litre

• Type; Rubber Belt

Volume Litre; 170 Litre

• Type; Steel Segment Barrel Diameter; 36”

Hook Wheel Machines

• Type; I Track Work Zone mm; 1800 Dia x 1800L

• Type; Y Track Work Zone mm; 1500 Dia x 1700L

• Type; Y Track Work Zone mm; 800 Dia x 1200L

• Type; Y Track Work Zone mm; 1100 Dia x 1600L

Roller Conveyor Wheel Machines

• Type; Roller Conveyor

Work Zone mm; 1000 x 500

Wheel No; 4

• Type; Roller Conveyor

Work Zone mm; 1500 x 410

Wheel No; 4

Air Blast Hand Cabinets

• Type; Pressure Work Zone mm; 900W x 600D x 350H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Pressure Work Zone mm; 900W x 700D x500H

• Type; Suction Work Zone mm; 700W x 500D x400H

• Type; Pressure Work Zone mm; 800 Dia Turntable

• Type; Pressure Work Zone mm; 500 Dia Basket

• Type; Pressure Work Zone mm; 1200 x 750 x400

• Type; Suction Work Zone mm; 700W x600D x300H

• Type; Pressure Work Zone mm; 600W x 500D x 400H

• Type; Pressure

Work Zone mm; 1400W x 700D x 600H

Blast Rooms

• Work Zone mm; 4000L x 2000W x 2000H Type; Room

Abrasive Recovery; Waffle Floor

• Work Zone mm; 4000L x 2000W x 2000H Type; Room

Abrasive Recovery; Waffle Floor

• Work Zone mm; 20ft x 8ft x 8ft Type; Container Abrasive Recovery; Sweep Up

Dust Filters

• Various Types & Sizes

PRE-TREATMENT & PAINT FINISHING SYSTEMS, EXPERTLY MANUFACTURED IN THE UK

Junair are the UK’s number one supplier of paint finishing equipment, offering the most energy efficient and lowest full life cost of any system on the market.

Experts in the design, manufacture and supply of:

• Paint and powder coating systems

• Dip and spray pre-treatment

• Drying and curing ovens

• Overhead and floor mounted conveyors

Contact us today for more information or to discuss your requirements.