Raymond Forklift PST23 Hand Pallet Trucks Owner’s Operating Instructions & Replacement Parts Manual

Model PST23 - Hand Pallet Trucks

Owner’s, Operating Instructions, and Replacement Parts Manual

Owner’s, Operating, and Parts Manual Model PST23 - Hand Pallet Trucks

©2018

To locate your Sales and Service Center, go to www.raymondcorp.com.

If you need assistance with your lift truck, contact your local authorized Raymond Sales and Service Center.

To order additional copies of this manual, part number 1294868/001A, contact your local authorized Raymond Sales and Service Center.

This publication, 1294868/001A, applies to the Raymond Hand Pallet Truck, Model PST23 version, and to all subsequent releases of this product until otherwise indicated in new editions. Changes occur periodically to the information in this publication.

Daily Service/Safety Checks . . . . . . . . . . . 15 Modifications and Additions . . . . . . . . . . . 16 Warranty Claim Procedure . . . . . . . . . . . . . 16 Recycling Your Old Raymond Parts . . . . . . 17 HAND PALLET TRUCK WARRANTY . . . . . . 18 Selected OSHA Regulations for Lift Trucks 19 Recommended Spare Parts List . . . . . . . . . 21 Hardware Parts List . . . . . . . . . . . . . . . . . . 22 Chassis........................................................... 24 Signs, Warnings, Decals.................................. 28 Hydraulic Module ........................................... 30 Hydraulic Pump Module.................................. 34

Delivery Inspection . . . . . . . . . . . . . . . . . . . 1

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safe Use of This Hand Pallet Lift Truck is Your Responsibility . . . . . . . . . . . . . . . . . .2

Safety Equipment . . . . . . . . . . . . . . . . . . . . 2

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . 2

Lifting the Hand Pallet Lift Truck . . . . . . . . 5

Hand Pallet Lift Truck Rating . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . . . 6 Assembly Instructions . . . . . . . . . . . . . . . . .8

Handling The Load . . . . . . . . . . . . . . . . . . . . 9

Parking the Hand Pallet Lift Truck . . . . . . . 11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . 12 Lubrication . . . . . . . . . . . . . . . . . . . . . . . .12

Model PST23 - Hand Pallet Truck

Troubleshooting . . . . . . . . . . . . . . . . . . . . 14

Models Covered . . . . . . . . . . . . . . . . . . . . . . 1

APPENDIX B: Numerical Parts Listing . . . . 43

APPENDIX A: Alphabetical Parts List . . . . . 39

Safety Regulations for Maintenance Work . 13

Safety Signs and Statements . . . . . . . . . . . . 1

Table of Contents

i

ii

1294868/001A

Model PST23 - Hand Pallet Truck

Note tells you information that will make operating easier or better.

NOTE

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

1

Visually inspect the hand pallet truck frame components and hydraulic unit for damage during shipment by the carrier. If damage is evident, notify the delivering carrier immediately and file the necessary claims. Test the hand pallet truck pump for proper operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed during shipping. To remedy this, go to the user friendly “Troubleshooting” on page 14 in this manual.

Delivery Inspection

This manual covers Model PST23, Raymond hand pallet lift truck.

This manual uses three types of safety signs and statements. Each is defined below.

! WARNING

Models Covered

Safety Signs and Statements

2

Operate this hand pallet lift truck responsibly. If you fail to follow the safety rules while using this hand pallet lift truck, you could hurt yourself or someone else, or damage equipment.

We built this hand pallet lift truck for one job — to handle and transport material. Use it for nothing else.

Any equipment can be hazardous if not used properly, including this hand pallet lift truck.

Operate this hand pallet lift truck only if you are authorized and trained to do so.

Before you use this hand pallet lift truck, read this manual completely. Make sure that you understand all of the content. If you do not understand any part of this manual, tell your supervisor.

Safety glasses Heavy-duty gloves

• •

Do not operate this hand pallet lift truck unless you are authorized and trained to do so.

Read and obey all warnings and instructions contained in this manual.

Do not use the start assistance on wet floors.

•

• •

1294868/001A

Only handle loads on flat level surfaces.

Do not use a loaded truck on inclines or declines.

•

Follow these safety rules:

Safety Rules

Safety shoes

Safe Use of This Hand Pallet Lift Truck is •

To avoid personal injury, always wear required personal protective equipment that includes the following:

Your Responsibility

Safety Equipment

Safety First

Do not use the hand pallet lift truck if it has been repaired, modified, or adjusted, unless it has been checked and approved by your supervisor or another authorized person.

Always operate the hand pallet lift truck with care and good judgment. Be responsible.

Do not operate the hand pallet lift truck with oily hands or oily shoes, due to the risk of slipping.

Floors should be strong enough to handle the heaviest allowed load being transported.

Use extreme care around objects that stick out from racks, shelves, or walls. These objects can cause bodily injury or damage to the hand pallet lift truck.

Never carry passengers.

Never overload your hand pallet truck. Stay within the rated capacity.

Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.

•

•

•

•

•

•

•

•

Model PST23 - Hand Pallet Truck

Do not use the hand pallet lift truck if it is damaged or has any faults that might affect either its safety or its safe use.

•

Never allow anyone to stand in front of or immediately near a loaded hand pallet lift truck.

•

Always make sure that the load is stable before moving to eliminate the opportunity for load shift.

Always yield the right of way to pedestrians.

•

•

3

Do not run while operating this hand pallet lift truck.

•

Horseplay is dangerous to personnel and equipment, and is not permitted.

Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1 in. (25 mm) more than doubles the effected load momentarily and results in a “shock” that can bend or break components.

•

•

Use the hand pallet lift truck only to transport loads.

•

Do not use in cold storage, salty, or other corrosive environments.

Never put your feet, hands, or any other body part under the frame assembly.

•

•

Never allow anyone to stand on or near the hand pallet lift truck’s forks.

•

4

Be aware of other lift trucks in the area; operate the hand pallet lift truck cautiously.

Use extreme care when rounding corners.

Too fast a speed could cause a hand pallet lift truck to tip. If loaded, the load could shift and fall.

When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.

Come to a stop gently and carefully to prevent the load from slipping off the load carriers.

Always keep a safe distance from the edges of loading bays and loading ramps. Be attentive to marked risk areas.

Before operating a hand pallet lift truck over a loading ramp, make sure that the loading ramp is correctly secured and has the necessary load bearing capacity. Operate the hand pallet lift truck slowly and carefully across the ramp.

When parking a hand pallet lift truck on another vehicle, make sure that the parking brake, if equipped, has been applied and/or a parking rack, if available, is used.

•

•

•

•

•

•

•

Stop when approaching crossing aisles, when exiting an aisle, or when visibility is obstructed.

Before operating or moving a hand pallet lift truck into an elevator, make sure that the elevator is approved for the total weight of the hand pallet lift truck, the load, the operator, and any other passenger in the elevator.

When entering the elevator, the load must enter first—not the operator. No other person should be in the elevator when the load or hand pallet lift truck enters or leaves.

When not in use, lower the forks completely to avoid injury.

•

•

•

1294868/001A

Securely set the brakes and block the wheels of highway trucks, trailers, and railroad cars before you load or unload them. Check the highway truck/trailer/railroad car doorway clearance. Make sure floors of highway trucks, trailers, and railroad cars will support the weight of the loaded hand pallet truck. Cross railroad tracks only at approved floor grade crossings. Do not park hand pallet trucks within 8 ft. (2.4 m) of railroad tracks.

Ask local railroad authorities or your supervisor which warning devices to use.

•

Model PST23 - Hand Pallet Truck

When lifting a hand pallet lift truck, using lifting equipment, it is recommended to use a hand pallet lift truck equipped with a lifting eye.

Injury may occur when lifting the hydraulic end of the hand pallet lift truck. Cuts may occur when lifting the forks and end-plate.

Use extreme caution when lifting a hand pallet lift truck by hand.

! WARNING

To lift a hand pallet lift truck, either by hand or with lifting equipment, follow these warning instructions.

Lifting the Hand Pallet Lift Truck

Report all accidents—personal, damage to buildings or equipment—to your supervisor immediately. All unsafe conditions on the hand pallet lift truck should also be reported.

Figure 1. The Hand Pallet Lift Truck Specification Tag

If any tag and/or decal becomes unreadable, it must be replaced. Contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

NOTE

The weight of the load must be within the hand pallet lift truck’s permitted lifting capacity. For load weight and lifting capacity rate, see the specification tag on the truck and Figure 1.

Hand Pallet Lift Truck Rating

5

6

3. To lift the load, push down on the lift/lower lever. Pump the handle to lift the load from the floor.

2. For free handle movement, place the lift/lower lever in the neutral position.

1. To lower the load, pull up on the lift/lower lever.

1294868/001A

The neutral position disengages the pump from the lifting mechanism. This frees the handle so the pump is not being subjected to shock pressures while the hand pallet lift truck is in motion

NOTE

Figure 2. Lift/Lower Instructions

3

Your head, arms, hands, legs, or feet can be seriously injured if they strike objects while the hand pallet truck is moving.

For maximum operating efficiency, follow these instructions: (See Figure 2.)

2

1

Keep your body clear of the pallet truck and nearby objects and your hands on the control handle while walking with a hand pallet truck.

! WARNING

Operating Instructions

4

B

2

2

3

C 1

Model PST23 - Hand Pallet Truck

5. When not using this feature, set the start assistance lever to the neutral position (4).

4. Move the start assistance lever up or down (2) depending on the travel direction. When moving the lever down, be sure to first release the catch (3).

3. Prior to using the start assistance feature, set the hydraulic lowering handle (1) to the neutral position.

2. When required, inspect the condition of the start assist wire and adjust wire tension (C).

1. Before using the truck, make sure that the assist wire (B) is free from damage.

6. Clean and lubricate the start assistance assembly inside in case of malfunction (blocking/seizure of wheels and/or handle).

Risk of pinching. Never put your finger under the locking catch. Additionally, never hold the hands around the start assistance link arm.

! CAUTION

Energy released in control handle.

Incorrect use may result in injuries and damage to the truck. Never use the start assistance feature to brake the truck. When the truck is moving, never set the start assistance lever to the opposite position of the travel direction.

! WARNING

7

8

6

2 16

10

4

12

13

14

15

11

14

Secure the control handle (1) in the control handle bracket (2). Fit the axle (3) in the bracket (2). Make sure the tapered hole of the axle (3) faces downwards. Lock the axle (3) using the locking pin (4). Slip the valve rod (5) through the hole onto the shaft (3). Engage the valve rod (5) in the groove of the lowering

1. Assemble the control handle:

7

5

3

9

8

Assembly Instructions

1294868/001A

Place the upper part of the hydraulic assembly (10) in the top cap (11). Insert the hydraulic assembly pressure plate (12) between the turning tube links (13). Fit the arm bolts (14) and lock them with locking pins (15). Lubricate the arm bolts (14). Install the circlip (16) in the groove of the top cap (11).

2. Assemble the hydraulic unit in the frame:

Released energy. The spring (9) may come loose and cause injuries if the transport pin (8) is removed prior to assembling the control handle (1). Always assemble the control handle (1) before removing the transport pin (8).

! WARNING

pedal (6). Adjust the lifting/lowering function and neutral position using the nut (7). Push down the control handle and remove the transport pin (8) that has been fitted prior to delivery.

Model PST23 - Hand Pallet Truck

Released energy. When inserting the locking pins (4, 15) using a hammer, it can bounce and cause injury.

! WARNING

Released energy. When fitting the circlip (16), there is a risk that the circlip can slip off the circlip bar and cause injury. Be careful when fitting the circlip.

! WARNING

• Always keep your hands on the control handle.

• Before lowering, make sure the area beneath the forks is clear.

• Make sure that there are no conditions in the hydraulic system that may cause accidental lowering.

To avoid injury, do the following: (For location of numbered callouts, see Figure 3.)

Never ride on the hand pallet lift truck.

The hand pallet lift truck is used only to transport loads.

Always wear appropriate safety apparel, such as safety shoes, safety glasses, and heavy-duty gloves when working with a hand pallet lift truck.

! WARNING

Handling The Load

9

10

Figure 3. The Hand Pallet Lift Truck (See Table 1 on page 10.)

• Do not place your hands between the top cap (4) and the top nut (5).

• Do not place your hands between the control handle (1) and the control handle bracket (3).

Control Handle Protective Clamps Control Handle Bracket Top Cap Top Nut

2.

3.

4.

5.

Handle only loads that are stable, evenly distributed on the forks, and safely arranged.

Use caution when handling long and high loads. Load support is recommended for high loads.

Loaded or unloaded, operate the hand pallet lift truck with great care. Overturning can occur, particularly when handling high loads or when operating with a hand pallet lift truck fitted with a load support or an extension frame in the raised position.

• •

•

1294868/001A

Handle only loads that are within the hand pallet lift truck’s permitted lifting capacity.

•

Obey these rules when handling a load:

Control Handle

Name of Callout

1.

Callout Number

Table 1. Legend for Figure 3, The Hand Pallet Lift Truck

Use extreme care when cornering. If operating at too high a speed, the load could fall from the hand pallet lift truck.

Never park on an incline or with a raised load.

Never park in areas that could obstruct other traffic or work areas.

Never park in areas that could cause personal injury or damage to any equipment.

•

•

•

Model PST23 - Hand Pallet Truck

Make sure that the fork frame is fully lowered.

•

When parking the hand pallet lift truck, follow these instructions:

Parking the Hand Pallet Lift Truck

•

11

12

All pivot points are equipped with permanently lubricated bushings and bearings. To increase bearing life, it is recommended that a few drops of light machine oil be applied at each pivot point every 6 months. The thrust plate is equipped with three grease fittings. Apply grease under normal conditions every 6 months.

Lubrication

Maintenance

1294868/001A

Model PST23 - Hand Pallet Truck

Always secure the hand pallet lift truck when carrying out repairs. A badly supported hand pallet lift truck could cause injury.

! WARNING

Before welding or grinding on painted surfaces always sandblast (remove) at least 4-6 in. (102-152 mm) of paint.

Heated paint gives off harmful gases.

! WARNING

Safety Regulations for Maintenance Work

Properly store or dispose of used oil. Follow the manufacturer’s instructions.

Properly dispose of used solvents and all other cleaning/washing chemicals. Do not flush down drains. Follow the manufacturer’s instructions for proper disposal.

• •

13

Never wear loose fitting objects or jewelry.

Always keep the area where you work clean.

Oil and/or water make the floor slippery.

•

•

Safe maintenance practices conform with the following general guidelines:

14

CONDITION

POSSIBLE CAUSE

ACTION

1

The wire has too much tension Overloading

Start assistance does not engage when required

The start assistance wire is broken

1294868/001A

Return the clamp loop (1) to the neutral position for emergency travel and replace the wire

Adjust wire tensioning using the adjustment screw

Lifting or the start assistance Lifting and start assistance have Reset the unneeded function (lifting or feature does not work both been selected start assistance) to the neutral position satisfactorily

Table 2.

Use the troubleshooting procedures shown in Table 2 as a guide only. Do not try to service this lift truck. Contact your Service Department or your local authorized Raymond Sales and Service Center listed on the back of this manual.

Troubleshooting

Action

Must have adequate oil level and no leakage. If not, contact your supervisor. Make sure there is no excessive oil on the exterior.

Model PST23 - Hand Pallet Truck

Hydraulic System

Brakes or Make sure that the brakes or Hand/Parking Brake hand/parking brake, if equipped, function properly.

Check Points

Table 3. Daily Service/Safety Check

Read Table 3 for daily service check points and required safety action.

Never neglect the daily service and safety checks. Serious injury may occur.

If you discover a fault or damage, report it immediately to your supervisor.

Never use a hand pallet lift truck that has faults or is damaged.

! WARNING

Daily Service/Safety Checks

Make sure that steering functions properly. Make sure there is full steering rotation.

Steering

15

Make sure that all decals and plates are in place and legible. If not, contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

If lift, neutral, and lower positions are not functioning properly, contact your supervisor.

Lifting/Lowering

Decals and Plates

Check for damage. Clean often, removing dirt and any other debris.

Check for damage. Remove oil, metal chips, and anything else that might cause wear and abrasion.

Wheels

Chassis/Handle

Action

Check Points

Table 3. Daily Service/Safety Check

16

In order to submit a claim for a warranty, you must supply the hand pallet lift truck serial number as well as the date of purchase to your local authorized Raymond Sales and Service Center.

Warranty Claim Procedure

Replacement parts should be “Raymond Approved” and obtained from your local authorized Raymond Sales and Service Center.

Modifications or additions to this hand pallet lift truck that affect its safe use or operation are not permitted without written approval from the manufacturer.

Modifications and Additions

1294868/001A

Steel Steel and cast iron Brass Steel Steel Cast iron Cast iron Steel Steel Brass Disposal in accordance with local regulations Steel, brass, nylon

Chassis Roller suspension Bushings Grease fittings Rollers Hydraulic body Thrust plate Handle Wheel Bushings Hydraulic oil Assembly parts

Model PST23 - Hand Pallet Truck

Material

Component

Recycling Your Old Raymond Parts

17

The Raymond Hand Pallet Truck, Model PST23 is warranted against defects in materials and workmanship for a period of two (2) years for the hydraulic pump and truck chassis, and (1) year for the power start technology, and six (6) months for wearable components from date of installation.

18

This warranty does not cover oil leaks, adjustments, or loose hardware.

This warranty is void in the event of defects or damage caused by misuse, abuse, or accident. Any truck used in an application where the unit is operating in water or subjected to fluid or chemicals is NOT covered under any warranty.

Components found to be defective by an authorized Raymond Sales and Service Center during the warranty period will be replaced or repaired as indicated above. Replacement components installed during the defined period set forth above, are warranted for the balance of the applicable truck warranty period, or 90 days, whichever is longer. Additionally, freight charges for parts involved in the replacement or repair of a defective component will be paid by Raymond, provided that the replacement or repair is made by an authorized Raymond Sales and Service Center. Labor or miscellaneous costs involved in the replacement of any components determined to be defective are not covered. Local taxes, if any, are excluded.

• Oilite Bearings and Bushings

• Wheels, Rollers, Bearings and Brake Cable

1294868/001A

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall The Raymond Corporation be liable for incidental, special, or consequential damages.

Notwithstanding any other language contained herein, this warranty is expressly voided without any further notice if any modification is made to the Raymond equipment, or if additional components or devices are added to the Raymond equipment, without prior approval having been granted in writing by The Raymond Corporation.

HAND PALLET TRUCK WARRANTY

Wearable Components include but are not limited to:

The Raymond Corporation reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles.

Model PST23 - Hand Pallet Truck

19

• Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l) (4) (ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely. (l) (4) (i)

• Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly. (a) (3)

The following citations are followed by a reference to the appropriate subparagraph of the regulations.

The full text of the Federal regulations can be found in the Code of Federal Regulations at 29 CFR Section 1910.178.

• Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees. (l) (2) (i) (A) (B)

• Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph. (l) (1) (ii)

• The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph. (l) (1) (i)

• Training shall consist of a combination of formal instruction (e.g. lecture, discussion, interactive computer learning, videotape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator’s performance in the workplace. (l) (2) (B) (ii) [Editorial Note: For required training program content, refer to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]

Because of their wide applicability, this section of your manual lists several parts of the Federal OSHA regulations that might be of particular importance to your workplace.

Check with your local OSHA office or provincial Labor Bureau to confirm which regulations govern your workplace.

In addition, several states have implemented regulations which apply instead of the Federal regulations.

The use of forklift trucks in the workplace is governed by various regulations. In the United States, the Federal Occupational Safety and Health Administration (OSHA) has issued regulations which cover the majority of workplaces.

Note: Some or all of the following may not be applicable to your hand pallet lift truck.

Selected OSHA Regulations for Lift Trucks

• The user shall see that all nameplates and markings are in place and are maintained in a legible condition. (a) (6)

20

• The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. (n) (4)

• All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. (n) (1)

• Only approved industrial trucks shall be used in hazardous locations. (m) (11)

• Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers or railroad cars while loading or unloading. Fixed jacks may be necessary to support a semitrailer when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. (m) (7)

• The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck. (m) (4)

• Stunt driving and horseplay shall not be permitted. (n) (9)

• The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l).

The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. (l) (6)

1294868/001A

• Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the truck. Such examination shall be made at least daily. Where powered industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. (q) (7)

• All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design. (q) (5)

• Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. (q) (1)

• If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. (p) (1)

• Under all travel conditions the truck shall be operated at a speed that permits it to be brought to a stop in a safe manner. (n) (8)

• An evaluation of each powered industrial truck operator’s performance shall be conducted at least once every three years. (l) (4) (iii)

Part No.

Qty. Page

Model PST23 - Hand Pallet Truck

Ball........................................20065Z ............ 1 .......35 Ball........................................20065Z ............ 2 .......31 Bushing ..................................20896 .............. 2 .......33 Bushing ..................................211008 ............ 2 .......32 Bushing ..................................21706 .............. 1 .......32 Bushing ..................................22108Z ............ 1 .......32 Bushing ..................................30018 .............. 2 .......26 Bushing ..................................30023 .............. 4 .......26 Bushing ..................................47167 .............. 2 .......26 Nipple, Grease.......................27662Z ............ 7 .......26 Pin, Locking ............................20001 .............. 2 .......26 Pin, Locking ............................20014Z ............ 2 .......31 Pin, Locking ............................20014Z ............ 4 .......25 Pin, Locking ............................20105Z ............ 1 .......32 Pin, Locking ............................20461Z ............ 2 .......31 Pin, Locking ............................20524 .............. 2 .......32 Pin, Locking ............................220312 ............ 1 .......35 Pin, Locking ............................22128Z ............ 1 .......25 Ring, Sealing ..........................21060Z ............ 1 .......36 Screw ....................................221586 ............ 1 .......36 Sleeve....................................54140 .............. 1 .......31 Spring....................................212256 ............ 2 .......33 Spring....................................218182 ............ 1 .......31 Spring....................................39106 .............. 1 .......35

Description

Recommended Spare Parts List Part No.

Qty.

21

Page

Valve, Lowering, Complete....... 7518604 .......... 1 ....... 37 Washer ................................. 215288 ............ 1 ....... 35

Description

Part No.

Qty.

22

Bearing........................................ 22226Z.................. 4 Nut ............................................. 20433Z.................. 2 Nut ............................................. 21094Z.................. 1 Nut ............................................. 25699Z.................. 2 O-Ring ......................................... 22032Z.................. 1 Ring, Locking ............................... 20019Z.................. 2 Ring, Locking ............................... 20173Z.................. 1 Ring, Locking ............................... 20207Z.................. 2 Ring, Locking ............................... 20642.................... 1 Screw (5070 lb./2300 kg) ............ 221232................. 1 Screw .......................................... 20184Z................ 10 Screw .......................................... 20184Z.................. 2 Screw .......................................... 211083.................. 8 Screw .......................................... 212777.................. 2 Screw .......................................... 21385Z.................. 2 Screw .......................................... 28341Z.................. 2 Valve, Cone ................................. 223935.................. 1 Washer ....................................... 20013Z.................. 2 Washer ....................................... 20404.................... 2 Washer ....................................... 22547Z.................. 2

Description

Hardware Parts List Description

Part No.

1294868/001A

Qty.

Model PST23 - Hand Pallet Truck

23

24

Chassis

2

3

1

5

4

41

7

19

3

21 22

23

17

9

8

20

Figure 4. Chassis

19

17

18

10

6

16

15

38 19

11 31 12 40 13 39 14

29

30

28

31

19

27

25

30

26

25

24

1294868/001A

47156 47157 48053 22128Z 134753 47135 134752 47110 21385Z 47151 47150 20433Z 20014Z 159208 159209 20404 20184Z

1

1 1

1 2 2 2 2 2 2 2 2 4 2 1 2 2

1

Model PST23 - Hand Pallet Truck

R= Recommended Spare

14

13

12

11

10

9

8

7

6

5

4

3

2

PART NUMBER

QTY

ITEM NO.

List 4: Chassis (Sheet 1 of 3)

Chassis Axle, Torsion Tube, (19 in./480 mm), (20.5 in./520 mm) Axle, Torsion Tube, (27 in./685 mm) Axle, Torsion Tube, (15 in./370 mm), (16 in./410 mm), (18 in./450 mm) Pin, Locking Ear Ear Ear Bracket Screw Spacer Wheel Nut Pin, Locking Plate Clamp Washer Screw

DESCRIPTION

R

R

USED ON

25

26

PART NUMBER

47167 20001 30018 166701 27662Z 64180 64183 30023 20013Z 109566-091 109566-107 157213 167600 167609 PL-20214 47133 47134 254165Z 51805

QTY

2 2 2 2 7 1

1 4 2 2 2 2 2 2 4 2 2 4 4

R= Recommended Spare

29

28

27

26

25

24

23

22

21

20

19

18

17

16

ITEM NO. 15

List 4: Chassis (Sheet 2 of 3)

Bushing Pin, Locking Bushing Bolt, Arm, Complete Nipple, Grease Tube, Torsion, Complete, (20.5 in./520 mm) Wide Truck Tube, Torsion, Complete, (27 in./685 mm) Wide Truck Bushing Washer Rod, Push, Complete, (36 in./910 mm) Frame Rod, Push, Complete, (42 in./1070 mm) Frame Rod, Push, Complete, (48 in./1220 mm) Frame Wheel, Complete, Nylon Wheel, Complete, Polyurethane Bearing Axle Axle Wheel, Complete Bushing

DESCRIPTION

1294868/001A

R

R

R R R

USED ON

PART NUMBER

149466 20001 47117 159845 126131 27662Z

QTY

2 4 4 1 2 2

Model PST23 - Hand Pallet Truck

R= Recommended Spare

41

40

39

38

31

ITEM NO. 30

List 4: Chassis (Sheet 3 of 3)

Wheel, Fork, Complete Pin, Locking Bushing Clamp, Complete Axle Nipple, Grease

DESCRIPTION

USED ON

27

28

Signs, Warnings, Decals

17

16

15

Figure 5. Signs, Warnings, Decals

11

12

1294868/001A

Model PST23 - Hand Pallet Truck

17

16

15

Signs, Warnings, Decals Sign Sign Sign Sign Sign

DESCRIPTION

List 5: Signs, Warnings, Decals

1147571/001 212436 177219 177215 177097

2 1 2 2 2

11

12

PART NUMBER

QTY

ITEM NO.

USED ON

29

30

50

51

02

Hydraulic Module

56

55

53 54

64

58 60 61 62

12

16

34 41

35

39

34

13

36 37 38

25

11

34

59 42 43

01

32

27 28

Figure 6. Hydraulic Module

57

63

15

44

30 31

18

26

24

33

45

19

46

21

20

48

47 49

1294868/001A

Model PST23 - Hand Pallet Truck

R= Recommended Spare

31

30

28

27

26

25

24

21

20

19

18

16

15

13

12

11

Hydraulic Module (including Control Handle and Wheels) Control Handle Wheel, Complete, Powerthane Handle Axle Catch Rivet Lock Ball Sleeve Spring Handle Bar, Valve Ring, Locking Nut Axle Pin, Locking Pin, Locking Axle

DESCRIPTION

List 6: Hydraulic Module (Sheet 1 of 3)

7501909 208455 214770 211059 211057 23112Z 216338 20065Z 54140 218182 173765 215775 20173Z 21094Z 7500086 20014Z 20461Z 47930

1 2 1 1 1 4 1 2 1 1 1 1 1 1 1 2 2 1

1

2

PART NUMBER

QTY

ITEM NO.

R R

R R R

USED ON

31

32

22108Z 20105Z 22444Z 211402 20207Z 22547Z 212907 21706 211396 20524 208454 28341Z 212208 25699Z 211008 212584 211061 156623 20184Z 22226Z

1 1 3 1 2 2 1 1 1 2 2 2 1 2 2 1 2 2 10 4

Bushing Pin, Locking Guide Wire, Complete Ring, Locking Washer Axle Bushing Arm, Lever, Complete Pin, Locking Axle Screw Bracket Nut Bushing Driver, Complete Clamp Cover Screw Bearing

DESCRIPTION

List 6: Hydraulic Module (Sheet 2 of 3)

PART NUMBER

QTY

R= Recommended Spare

53

51

50

49

48

47

46

45

44

43

42

41

39

38

37

36

35

34

33

ITEM NO. 32

1294868/001A

R

R

R

R R

USED ON

214750 227128 212777 211083 212256 202755 20896 20019Z 220310 212436 227129 227130

2 2 2 8 2 1 2 2 1 1 1 1

Model PST23 - Hand Pallet Truck

Ring, Wheel Lever, Direction Screw Screw Spring Roller, Complete Bushing Ring, Locking Axle Sign Hub, Complete, Right Hub, Complete, Left

DESCRIPTION

List 6: Hydraulic Module (Sheet 3 of 3)

PART NUMBER

QTY

R= Recommended Spare

64

63

62

61

60

59

58

57

56

55

ITEM NO. 54

R

R

USED ON

33

34

55

54

56 18 16

36

Hydraulic Pump Module

17 14

71

32

30

31

28

29

35

19

72 42

41

40

13

39

Figure 7. Hydraulic Pump Module

15

37

38

64

73

20 21 22 24

25 27

12, pos 51 included

1294868/001A

Model PST23 - Hand Pallet Truck

R= Recommended Spare

31

30

29

28

27

25

24

22

21

20

19

18

17

16

15

14

Hydraulic Pump Module Hydraulic Unit Piston Plate, Pressure Ring, Locking Nipple, Grease Pin, Locking Ball, Bearing Pin, Locking Ball Washer O-Ring Spring Wiper Piston Ball Valve, Cone Spring Washer

DESCRIPTION

List 7: Hydraulic Pump Module (Sheet 1 of 3)

227083 215030 215092 21737 27662Z 20001 213056 220312 20065Z 215288 22032Z 47071 7500100 7500116 20065Z 223935 39106 235545

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

12

13

PART NUMBER

QTY

ITEM NO.

R

R R R

USED ON

35

36

221586 215866 21060Z 215286 215156 227090 215282 20043Z 215803 20642 20066Z 215867 22055Z 221231 221227 22032Z 221232 7533569-003 220310 21094Z

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Screw Seal Ring, Sealing Piston Spring Spring Washer Ring, Locking Sleeve Ring, Locking Seal Seal Ball Pin, Guide Spring O-Ring Screw (5070 lb./2300 kg) Screw (2204 lb./1000 kg) Axle (Not Shown) Nut

DESCRIPTION

List 7: Hydraulic Pump Module (Sheet 2 of 3)

PART NUMBER

QTY

R= Recommended Spare

54

51

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

ITEM NO. 32

1294868/001A

R

R

USED ON

220312 215128 20014Z 24213Z 215913 7518604

1 1 1 1 2 1

Model PST23 - Hand Pallet Truck

Pin, Locking Arm, Lowering Pin, Locking O-Ring Bushing Valve, Lowering, Complete

DESCRIPTION

List 7: Hydraulic Pump Module (Sheet 3 of 3)

PART NUMBER

QTY

R= Recommended Spare

73

72

71

64

56

ITEM NO. 55

R

USED ON

37

38

1294868/001A

Part No.

Page

Model PST23 - Hand Pallet Truck

Arm, Lever, Complete .................... 211396 ...............32 Arm, Lowering .............................. 215128 ...............37 Axle (Not Shown).......................... 220310 ...............36 Axle ............................................ 126131 ...............27 Axle ............................................ 208454 ...............32 Axle ............................................ 211059 ...............31 Axle ............................................ 212907 ...............32 Axle ............................................ 220310 ...............33 Axle ............................................ 47133 .................26 Axle ............................................ 47134 .................26 Axle ............................................ 47930 .................31 Axle ............................................ 7500086 .............31 Axle, Torsion Tube, (15 in./370 mm), (16 in./410 mm), (18 in./450 mm)......................... 48053 .................25 Axle, Torsion Tube, (19 in./480 mm),...............................

(20.5 in./520 mm)...................... 47156 .................25 Axle, Torsion Tube, (27 in./685 mm)........................ 47157 .................25 Ball.............................................. 20065Z ...............31 Ball.............................................. 20065Z ...............35 Ball.............................................. 20065Z ...............35 Ball.............................................. 22055Z ...............36 Ball, Bearing................................. 213056 ...............35 Bar, Valve ................................. 215775 ...............31

Description

APPENDIX A: Alphabetical Parts List Part No.

39

Page

Bearing........................................ 22226Z ............... 32 Bearing........................................ PL-20214 ............. 26 Bolt, Arm, Complete ...................... 166701 ............... 26 Bracket ........................................ 212208 ............... 32 Bracket ........................................ 47110 ................. 25 Bushing........................................ 20896 ................. 33 Bushing........................................ 211008 ............... 32 Bushing........................................ 215913 ............... 37 Bushing........................................ 21706 ................. 32 Bushing........................................ 22108Z ............... 32 Bushing........................................ 30018 ................. 26 Bushing........................................ 30023 ................. 26 Bushing........................................ 47117 ................. 27 Bushing........................................ 47167 ................. 26 Bushing........................................ 51805 ................. 26 Catch .......................................... 211057 ............... 31 Clamp ......................................... 159209 ............... 25 Clamp ......................................... 211061 ............... 32 Clamp, Complete .......................... 159845 ............... 27 Control Handle ............................. 7501909 ............. 31 Cover .......................................... 156623 ............... 32 Driver, Complete........................... 212584 ............... 32 Ear .............................................. 134752 ............... 25 Ear .............................................. 134753 ............... 25

Description

Part No.

Page

40

Ear .............................................. 47135 ................. 25 Guide.......................................... 22444Z ............... 32 Handle ........................................ 173765 ............... 31 Handle ........................................ 214770 ............... 31 Hub, Complete, Left....................... 227130 ............... 33 Hub, Complete, Right .................... 227129 ............... 33 Hydraulic Unit .............................. 227083 ............... 35 Lever, Direction............................. 227128 ............... 33 Lock ............................................ 216338 ............... 31 Nipple, Grease............................. 27662Z ............... 26 Nipple, Grease............................. 27662Z ............... 27 Nipple, Grease............................. 27662Z ............... 35 Nut ............................................. 20433Z ............... 25 Nut ............................................. 21094Z ............... 31 Nut ............................................. 21094Z ............... 36 Nut ............................................. 25699Z ............... 32 O-Ring ......................................... 22032Z ............... 35 O-Ring ......................................... 22032Z ............... 36 O-Ring ......................................... 24213Z ............... 37 Pin, Guide.................................... 221231 ............... 36 Pin, Locking.................................. 20001 ................. 26 Pin, Locking.................................. 20001 ................. 27 Pin, Locking.................................. 20001 ................. 35 Pin, Locking.................................. 20014Z ............... 25 Pin, Locking.................................. 20014Z ............... 31 Pin, Locking.................................. 20014Z ............... 37 Pin, Locking.................................. 20105Z ............... 32 Pin, Locking.................................. 20461Z ............... 31 Pin, Locking.................................. 20524 ................. 32

Description

Part No.

Page

1294868/001A

Pin, Locking .................................. 220312 ............... 35 Pin, Locking .................................. 220312 ............... 37 Pin, Locking .................................. 22128Z ............... 25 Piston........................................... 215030 ............... 35 Piston........................................... 215286 ............... 36 Piston........................................... 7500116 ............. 35 Plate ............................................ 159208 ............... 25 Plate, Pressure .............................. 215092 ............... 35 Ring, Locking ............................... 20019Z ............... 33 Ring, Locking ............................... 20043Z ............... 36 Ring, Locking ............................... 20173Z ............... 31 Ring, Locking ............................... 20207Z ............... 32 Ring, Locking ............................... 20642 ................. 36 Ring, Locking ............................... 21737 ................. 35 Ring, Sealing ................................ 21060Z ............... 36 Ring, Wheel ................................. 214750 ............... 33 Rivet ............................................ 23112Z ............... 31 Rod, Push, Complete, (36 in./910 mm).............................

Frame ........................................ 109566-091 ........ 26 Rod, Push, Complete, (42 in./1070 mm) ..........................

Frame ........................................ 109566-107 ........ 26 Rod, Push, Complete, (48 in./1220 mm)...........................

Frame ........................................ 157213 ............... 26 Roller, Complete ........................... 202755 ............... 33 Screw (2204 lb./1000 kg) ............ 7533569-003 ...... 36 Screw .......................................... 20184Z ............... 25 Screw .......................................... 20184Z ............... 32 Screw .......................................... 211083 ............... 33 Screw .......................................... 212777 ............... 33

Description

Part No.

Page

Model PST23 - Hand Pallet Truck

Screw .......................................... 21385Z ...............25 Screw .......................................... 221232 ...............36 Screw .......................................... 221586 ...............36 Screw .......................................... 28341Z ...............32 Seal............................................. 20066Z ...............36 Seal............................................. 215866 ...............36 Seal............................................. 215867 ...............36 Sign............................................. 1147571/001 .....29 Sign............................................. 177097 ...............29 Sign............................................. 177215 ...............29 Sign............................................. 177219 ...............29 Sign............................................. 212436 ...............29 Sign............................................. 212436 ...............33 Sleeve.......................................... 215803 ...............36 Sleeve.......................................... 54140 .................31 Spacer ......................................... 47151 .................25 Spring.......................................... 212256 ...............33 Spring.......................................... 215156 ...............36 Spring.......................................... 218182 ...............31 Spring.......................................... 221227 ...............36 Spring.......................................... 227090 ...............36 Spring.......................................... 39106 .................35 Spring.......................................... 47071 .................35 Tube, Torsion, Complete, (20.5 in./520 mm).....................

Wide Truck ................................ 64180 .................26 Tube, Torsion, Complete, (27 in./685 mm)........................

Wide Truck ................................ 64183 .................26 Valve, Cone ................................. 223935 ...............35 Valve, Lowering, Complete............. 7518604 .............37

Description

Part No.

41

Page

Washer ....................................... 20013Z ............... 26 Washer ....................................... 20404 ................. 25 Washer ....................................... 215282 ............... 36 Washer ....................................... 215288 ............... 35 Washer ....................................... 22547Z ............... 32 Washer ....................................... 235545 ............... 35 Wheel ......................................... 47150 ................. 25 Wheel, Complete.......................... 254165Z ............. 26 Wheel, Complete, Nylon ............... 167600 ............... 26 Wheel, Complete, Polyurethane...... 167609 ............... 26 Wheel, Complete, Powerthane ....... 208455 ............... 31 Wheel, Fork, Complete .................. 149466 ............... 27 Wiper.......................................... 7500100 ............. 35 Wire, Complete ............................ 211402 ............... 32

Description

42

1294868/001A

Description

Page

Model PST23 - Hand Pallet Truck

109566-091 ......... Rod, Push, Complete, ............................ (36 in./910 mm) Frame.................... 26 109566-107 ......... Rod, Push, Complete,............................ ........................... (42 in./1070 mm) Frame.................. 26 1147571/001 ...... Sign ............................................ 29 126131 ................ Axle ............................................... 27 134752 ................ Ear................................................. 25 134753 ................ Ear................................................. 25 149466 ................ Wheel, Fork, Complete..................... 27 156623 ................ Cover ............................................. 32 157213 ................ Rod, Push, Complete,............................ ............................ (48 in./1220 mm) Frame.................. 26 159208 ................ Plate............................................... 25 159209 ................ Clamp ............................................ 25 159845 ................ Clamp, Complete............................. 27 166701 ................ Bolt, Arm, Complete ......................... 26 167600 ................ Wheel, Complete, Nylon .................. 26 167609 ................ Wheel, Complete, Polyurethane......... 26 173765 ................ Handle ........................................... 31 177097 ................ Sign ............................................... 29 177215 ................ Sign ............................................... 29 177219 ................ Sign ............................................... 29 20001.................. Pin, Locking..................................... 26 20001.................. Pin, Locking..................................... 27 20001.................. Pin, Locking..................................... 35

Part No.

APPENDIX B: Numerical Parts Listing Description

Page

43

20014Z.................Pin, Locking......................................25 20014Z.................Pin, Locking......................................31 20014Z.................Pin, Locking......................................37 20043Z.................Ring, Locking ...................................36 20065Z.................Ball .................................................31 20065Z.................Ball .................................................35 20065Z.................Ball .................................................35 20066Z.................Seal ................................................36 20105Z.................Pin, Locking......................................32 202755.................Roller, Complete ...............................33 20461Z.................Pin, Locking......................................31 20524...................Pin, Locking......................................32 208454.................Axle ................................................32 208455.................Wheel, Complete, Powerthane ...........31 20896...................Bushing ...........................................33 21060Z.................Ring, Sealing....................................36 21094Z.................Nut .................................................36 211008.................Bushing ...........................................32 211057.................Catch ..............................................31 211059.................Axle ................................................31 211061.................Clamp .............................................32 211396.................Arm, Lever, Complete ........................32 211402.................Wire, Complete................................32 212208.................Bracket ............................................32 212256.................Spring .............................................33

Part No.

Description

Page

44

212436.................Sign ................................................29 212436.................Sign ................................................33 212584.................Driver, Complete ..............................32 212907.................Axle ................................................32 213056.................Ball, Bearing ....................................35 214750.................Ring, Wheel.....................................33 214770.................Handle ............................................31 215030.................Piston ..............................................35 215092.................Plate, Pressure ..................................35 215128.................Arm, Lowering..................................37 215156.................Spring .............................................36 215282.................Washer ...........................................36 215286.................Piston ..............................................36 215288.................Washer ...........................................35 215775.................Bar, Valve .....................................31 215803.................Sleeve .............................................36 215866.................Seal ................................................36 215867.................Seal ................................................36 215913.................Bushing ...........................................37 216338.................Lock ................................................31 21706...................Bushing ...........................................32 21737...................Ring, Locking ...................................35 218182.................Spring .............................................31 220310.................Axle (Not Shown) .............................36 220310.................Axle ................................................33 220312.................Pin, Locking......................................35 220312.................Pin, Locking......................................37 22032Z.................O-Ring.............................................36 22055Z.................Ball .................................................36

Part No.

Description

Page

1294868/001A

22108Z.................Bushing .......................................... 32 221227.................Spring ............................................ 36 221231.................Pin, Guide ...................................... 36 22128Z.................Pin, Locking..................................... 25 221586.................Screw............................................. 36 22444Z.................Guide............................................. 32 227083.................Hydraulic Unit ................................. 35 227090.................Spring ............................................ 36 227128.................Lever, Direction................................ 33 227129.................Hub, Complete, Right ....................... 33 227130.................Hub, Complete, Left.......................... 33 23112Z.................Rivet............................................... 31 235545.................Washer .......................................... 35 24213Z.................O-Ring............................................ 37 254165Z...............Wheel, Complete............................. 26 27662Z.................Nipple, Grease ............................... 26 27662Z.................Nipple, Grease ............................... 27 27662Z.................Nipple, Grease ............................... 35 30018...................Bushing .......................................... 26 30023...................Bushing .......................................... 26 39106...................Spring ............................................ 35 47071...................Spring ............................................ 35 47110...................Bracket ........................................... 25 47117...................Bushing .......................................... 27 47133...................Axle ............................................... 26 47134...................Axle ............................................... 26 47135...................Ear................................................. 25 47150...................Wheel ............................................ 25 47151...................Spacer ........................................... 25

Part No.

Description

Page

Model PST23 - Hand Pallet Truck

47156.................. Axle, Torsion Tube, (19 in./480 mm),..... ............................ (20.5 in./520 mm) .......................... 25 47157.................. Axle, Torsion Tube, ............................ (27 in./685 mm) ............................. 25 47167.................. Bushing........................................... 26 47930.................. Axle ............................................... 31 48053.................. Axle, Torsion Tube, (15 in./370 mm),..... ............................ (16 in./410 mm), (18 in./450 mm) ... 25 51805.................. Bushing........................................... 26 54140.................. Sleeve ............................................ 31 64180.................. Tube, Torsion, Complete,....................... ............................ (20.5 in./520 mm) Wide Truck ......... 26 64183.................. Tube, Torsion, Complete,....................... ............................ (27 in./685 mm) Wide Truck ............ 26 7500086 .............. Axle ............................................... 31 7500100 .............. Wiper ............................................ 35 7500116 .............. Piston ............................................. 35 7501909 .............. Control Handle ................................ 31 7518604 .............. Valve, Lowering, Complete................ 37 7533569-003 ....... Screw (2204 lb./1000 kg) ............... 36 PL-20214 .............. Bearing........................................... 26

Part No.

Part No.

Description

45

Page

46

1294868/001A

DRAFT

Printed by the Digital Print Center, The Raymond Corporation, Greene, NY

Installed by (Technician’s Name):

Truck Serial Number:

Telephone Number:

DRAFT

1294868/001A

Your Local Authorized Raymond Sales and Service Center is:

23 Oct 2018