Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up - PDF DOWNLOAD

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Raymond® Walkie Pallet Truck Maintenance Manual

Systems Overview Theory of Operation

Theory of Operation

3:snSystems Overview

Lift/Lower The lift/lower system consists of an electrically operated hydraulic pump assembly and related components. The hydraulic pump assembly consists of a positive displacement rotary gear pump with reservoir mounted to an adapter. A DC electric motor is mounted to the opposite side of the pump adapter. An adjustable relief valve, check valve, and a solenoid operated lowering valve are located within the adapter. With the forks elevated, the normally closed solenoid valve and the check valve prevent hydraulic fluid from returning to the reservoir.

Lift When the battery is plugged in, the Main ON/OFF switch is ON, the key switch is ON, and the lift button is pressed: • Lift switch (SW12) closes. • Lift pump contactor (M2) closes, applying B+ to the lift motor causing the lift pump to operate. • Hydraulic fluid is drawn through the 100 micron screen in the reservoir into the lift pump. • As the pump rotates, oil is forced out the pressure port through the lift hose to the lift cylinder. Oil cannot return to the reservoir because of the closed pressure relief valve and closed lowering solenoid valve (SOL). • Hydraulic pressure in the lift cylinder raises the forks. Lift cutout switch (SW10) will interrupt power to the lift motor when the forks reach a preset lift limit.

PDMM-0100 Issued: 5/21/01

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