10 - TRANSMISSION RE-ASSEMBLY General Re-assembly Notes : • All nylon patch bolts may be re-used 5 to 6 times provided a prevailing thread torque of 15 to 18 Nm. is recorded. • All shafts and bearings should be lubricated with transmission fluid prior to assembly. • To prevent possible contamination of hydraulic parts lint or cotton rags should not be used.
10-1
10-2
Invert the front case and fit the internal pipe using 4 new sealing washers, one either side of each banjo connection. Tighten the 2 banjo bolts to 20 -27 Nm. and the two capscrews to 10 - 18 Nm.
Fit two new O rings to the internal hydraulic pipe.
10-3
10-4
Re-fit the reverse shaft assembly.
Re-fit the bearing shells to the front case.
10-5
10-6
Re-fit the input shaft assembly.
Lift the input shaft approximately 30mm and refit the countershaft assembly. 60