REPAIR INSTRUCTIONS

Crankshaft Removal

Refer to Figure 154.

1.Using a suitable lifting device, secure a sling or crankshaft support tool around the crankshaft and lifting device hook. Ensure crankshaft is evenly balanced when lifted from the engine block.

2.Lift crankshaft from engine block and store in a secured stand, or horizontally on V-blocks.

Cylinder Block Reconditioning

Piston Cooling Spray Nozzle Removal

To avoid damaging spray nozzles, remove them before removing sleeves.

It is best to use a 10-mm, 6-point socket on a 12-inch extension to remove the nozzle retaining capscrews.

Refer to Figure 155.

1.Remove piston cooling spray nozzle (2) by removing retaining capscrew (3).

2.Carefully pull outward on the spray nozzle to remove it from the block.

3.Remove and discard elastomer seal (1).

4.Repeat steps 1 through 3 to remove remaining spray nozzles.