Mack Truck E7 Engine Overhaul Operator's Manual 5-101 - PDF DOWNLOAD

Page 211

5-101.bk Page 53 Friday, March 17, 2006 11:05 AM

200 ENGINE ASSEMBLY Several of the head mounting capscrews have threaded holes drilled in the heads for bracketmounting purposes. The drilled capscrews must be located in the correct positions for proper bracket installation.

Do not install painted capscrews at locations that are under the valve cover.

There are two cylinder-head capscrew lengths: 198.0 mm and 225.0 mm.

5. Check the alignment of the cylinder heads by placing a straightedge against the exhaust manifold mounting surfaces. Using a feeler gauge, measure any gaps between the straightedge and manifold mounting surfaces. The heads should be in alignment within 0.005 inch (0.127 mm). If not, reposition the heads to achieve the specified alignment.

4. Check the condition of the capscrews, lubricate the capscrew heads (underside), threads and washers with clean engine oil, and insert the capscrews in the mounting holes. Tighten all cylinder head capscrews finger tight.

Refer to Figure 6-59.

Figure 6-59 — Cylinder Head Alignment 1. Straightedge 2. Cylinder head

3. Cylinder block

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200 TROUBLESHOOTING

1min
pages 290-291, 294

200 TROUBLESHOOTING

1min
page 289

200 TROUBLESHOOTING

1min
page 288

TROUBLESHOOTING

3min
pages 285-287

200 TROUBLESHOOTING

2min
pages 283-285

TROUBLESHOOTING

2min
pages 281-282

200 TROUBLESHOOTING

4min
pages 276-278

200 TROUBLESHOOTING

1min
page 275

200 SETUP AND ADJUSTMENTS

15min
pages 259-262, 264-271, 274

200 SETUP AND ADJUSTMENTS

1min
pages 257-258

200 SETUP AND ADJUSTMENTS

13min
pages 244-256

200 ENGINE ASSEMBLY

7min
pages 235-239, 242-243

200 ENGINE ASSEMBLY

7min
pages 223-234

200 ENGINE ASSEMBLY

8min
pages 215-222

200 ENGINE ASSEMBLY

2min
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200 ENGINE ASSEMBLY

5min
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200 ENGINE ASSEMBLY

1min
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200 ENGINE ASSEMBLY

6min
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200 ENGINE ASSEMBLY

4min
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200 ENGINE ASSEMBLY

10min
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2min
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200 ENGINE ASSEMBLY

5min
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200 ENGINE ASSEMBLY

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200 ENGINE ASSEMBLY

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200 BENCH PROCEDURES

3min
pages 157, 160-161

200 BENCH PROCEDURES

3min
pages 153-156

200 BENCH PROCEDURES

4min
pages 148-152

200 BENCH PROCEDURES

2min
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200 BENCH PROCEDURES

7min
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200 BENCH PROCEDURES

2min
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200 BENCH PROCEDURES

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200 BENCH PROCEDURES

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200 BENCH PROCEDURES

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200 BENCH PROCEDURES

5min
pages 98-101

200 BENCH PROCEDURES

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200 ENGINE DISASSEMBLY

9min
pages 82-89, 92-93, 95

200 ENGINE DISASSEMBLY

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200 ENGINE DISASSEMBLY

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200 ENGINE DISASSEMBLY

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200 ENGINE DISASSEMBLY

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200 ENGINE DISASSEMBLY

3min
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SAFETY INFORMATION

13min
pages 8-10, 12, 14, 16, 18-22, 26-30, 32-34
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