Mack Truck E7 Engine Overhaul Operator's Manual 5-101 - PDF DOWNLOAD

Page 181

5-101.bk Page 23 Friday, March 17, 2006 11:05 AM

200 ENGINE ASSEMBLY RIGHT SIDE OF ENGINE 2 1

110 mm

FRONT OF VEHICLE

80 mm

80 mm 1

1

80 mm

BOTTOM VIEW 200340a

Figure 6-23 — Buttress Capscrew Locations 1. 80-mm buttress capscrews

After obtaining proper main bearing clearance: 1. Check torque of main bearing capscrews: 210 lb-ft (285 N폷m) using torque wrench J 24407 or equivalent. 2. Torque the buttress capscrews to 90 lb-ft (122 N폷m) using torque wrench J 24407 or equivalent.

[212 NP & 212 LP] PISTONS AND CONNECTING RODS Description

2. 110-mm buttress capscrews

The piston design incorporates two compression ring grooves and one oil control ring groove. A plasma-faced keystone type ring is used in the top location. A tapered chrome rectangular-type ring is used in the second ring groove. The oil control ring is located in the third or lower ring groove, nearest the piston pin bore. The new piston rings are designed to further improve oil and particulate control.

Special Tools Required 앫

Piston Ring Compressor J 23442 or Piston Ring Compressor PT7070-A

Since 1991, all E7 engines have used a twopiece piston. To ensure a continued high level of piston durability, the piston crown is made of forged steel and the piston skirt is made of cast aluminum. The piston pin bore pedestal and skirt are stamped FRONT and must face the front of the engine. These production parts are not interchangeable with 1989/1990 production.

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200 TROUBLESHOOTING

1min
pages 290-291, 294

200 TROUBLESHOOTING

1min
page 289

200 TROUBLESHOOTING

1min
page 288

TROUBLESHOOTING

3min
pages 285-287

200 TROUBLESHOOTING

2min
pages 283-285

TROUBLESHOOTING

2min
pages 281-282

200 TROUBLESHOOTING

4min
pages 276-278

200 TROUBLESHOOTING

1min
page 275

200 SETUP AND ADJUSTMENTS

15min
pages 259-262, 264-271, 274

200 SETUP AND ADJUSTMENTS

1min
pages 257-258

200 SETUP AND ADJUSTMENTS

13min
pages 244-256

200 ENGINE ASSEMBLY

7min
pages 235-239, 242-243

200 ENGINE ASSEMBLY

7min
pages 223-234

200 ENGINE ASSEMBLY

8min
pages 215-222

200 ENGINE ASSEMBLY

2min
pages 211-214

200 ENGINE ASSEMBLY

5min
pages 207-210

200 ENGINE ASSEMBLY

1min
pages 205-206

200 ENGINE ASSEMBLY

6min
pages 199-204

200 ENGINE ASSEMBLY

4min
pages 193-198

200 ENGINE ASSEMBLY

10min
pages 183-192

200 ENGINE ASSEMBLY

2min
pages 181-182

200 ENGINE ASSEMBLY

5min
pages 177-180

200 ENGINE ASSEMBLY

1min
page 176

200 ENGINE ASSEMBLY

2min
pages 173-175

200 ENGINE ASSEMBLY

1min
pages 171-172

200 ENGINE ASSEMBLY

1min
page 170

200 ENGINE ASSEMBLY

2min
pages 168-169

200 ENGINE ASSEMBLY

1min
pages 167-168

200 ENGINE ASSEMBLY

1min
pages 164-166

200 ENGINE ASSEMBLY

2min
pages 162-163

200 BENCH PROCEDURES

3min
pages 157, 160-161

200 BENCH PROCEDURES

3min
pages 153-156

200 BENCH PROCEDURES

4min
pages 148-152

200 BENCH PROCEDURES

2min
pages 145-147

200 BENCH PROCEDURES

7min
pages 139-144

200 BENCH PROCEDURES

2min
pages 137-138

200 BENCH PROCEDURES

2min
pages 134-136

200 BENCH PROCEDURES

1min
pages 131-133

200 BENCH PROCEDURES

1min
pages 127-128

200 BENCH PROCEDURES

3min
pages 116-121

200 BENCH PROCEDURES

1min
page 115

200 BENCH PROCEDURES

1min
page 113

200 BENCH PROCEDURES

1min
page 112

200 BENCH PROCEDURES

2min
pages 109-111

200 BENCH PROCEDURES

2min
pages 106-108

200 BENCH PROCEDURES

4min
pages 102-105

200 BENCH PROCEDURES

5min
pages 98-101

200 BENCH PROCEDURES

2min
pages 96-97

200 ENGINE DISASSEMBLY

9min
pages 82-89, 92-93, 95

200 ENGINE DISASSEMBLY

1min
page 81

200 ENGINE DISASSEMBLY

1min
pages 77-79

200 ENGINE DISASSEMBLY

1min
pages 75-76

200 ENGINE DISASSEMBLY

4min
pages 68-74

200 ENGINE DISASSEMBLY

3min
pages 61-67

SAFETY INFORMATION

13min
pages 8-10, 12, 14, 16, 18-22, 26-30, 32-34
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