5-101.bk Page 13 Friday, March 17, 2006 11:05 AM
200 ENGINE ASSEMBLY Refer to Figure 6-13. 8. Using dial bore gauge J 5347-B or equivalent, check the cylinder sleeve for outof-round and taper limit. Take readings in two directions, 90 degrees apart, at each of three levels. Cylinder sleeve ID maximum: 4.877 inches (123.876 mm). Cylinder sleeve ID minimum: 4.875 inches (123.825 mm), cylinder sleeve ID may be minimum 4.872 inches (123.749 mm) due to close-in from press fit.
HONING THE CYLINDER SLEEVE BORE
Engines produced since mid-year 1992 have finer, more precisely finished cylinder sleeves. Because of the finer finish, honing is NOT recommended. Particles from the honing process which become wedged in the pattern are impossible to completely remove and can cause further damage.
Figure 6-13 — Checking Cylinder Sleeve for Out-of-Round or Taper
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