JLG 1930ES 2030ES 2630ES 2646ES & 3246ES ANSI Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual

Models 1930ES, 2030ES 2630ES, 2646ES & 3246ES USA BUILT MACHINES PRIOR TO S/N 0200135154 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200004293 3121246 June 20, 2012

REVISION LOG NOTE: The ES Scissor Lifts are manufactured by JLG Industries in the following countries: USA, Belgium or China.

Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined by the Serial Number. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), ES Scissors manufactured in Belgium will have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the China will have a serial number prefix of B2 (i.e. B2XXXXXXXX).

NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced by multiple manuals. Review machine S/N and use the Global Illustrated Parts Manual for the correct serial number range: USA Built Machines Prior to S/N 0200135154 — Use manual p/n 3121246.

USA Built Machines S/N 0200135154 to S/N 0200152825 — Use manual p/n 3121247.

USA Built Machines S/N 0200152825 to S/N 0200198014 — Use manual p/n 3121248.

USA Built Machines S/N 0200198014 to Present — Use manual p/n 3121275.

Belgium Built Machines Prior to S/N 1200004293 — Use manual p/n 3121246.

Belgium Built Machines S/N 1200004293 to S/N 1200008481— Use manual p/n 3121247.

Belgium Built Machines S/N 1200008481 to Present — Use manual p/n 3121248.

China Built Machines S/N B200000100 to Present — Use manual p/n 3121275.

May 31, 2008 - Original Issue of Manual (Edited to B/M 0010588 Revision 68) August 1, 2008 - Revised Manual (Edited to B/M 0010588 Revision 69) March 1, 2009 - Revised Manual November 15, 2009 - Revised Manual December 16, 2009 - Revised Manual March 1, 2010 - Revised Manual November 1, 2010 - Revised Manual April 11, 2011 - Revised Manual July 22, 2011 - Revised Manual October 7, 2011 - Revised Manual January 10, 2012 - Revised Manual June 20, 2012 - Revised Manual

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

A

REVISION LOG

B

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3

1-4 1-5 1-6 1-7 1-8 1-9 1-10

STEERING, DRIVE AND REAR AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . 1-2 WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487). . . . . . . . . . . . . . . . 1-6 WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . 1-20 POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) . . . . . . . . . . . . . . . . . . 1-22 BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS . . . . . 1-32

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2

2-3

2-4

2-5

BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) . . 2-2 BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N 1200004293) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 2-18

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4

SCISSOR ARMS INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 SCISSOR ARMS INSTALLATION - 2030ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 SCISSOR ARMS INSTALLATION - 2630ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8

3121246

PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 RAIL (FOLD-DOWN) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . 4-26 DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . 4-28

1930ES, 2030ES 2630ES, 2646ES & 3246ES

i

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2

LIFT CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2

ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 8-3

DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 DECALS INSTALLATIONS (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8 DECAL INSTALLATION (AUSTRALIAN & CE SPECS). . . . . . . . . . . . . . . . . . . . . . . . .8-14

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-1

SECTION 1 FRAME

114 112

102

115

3

1 7

9

8

2 10

13

4

9

8

2 10

1

302

102A

103

104

103

208 207

206

104

205 204 202 201

206

301

206

108

203

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS

1-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS ITEM #

1 2

3 4

PART NUMBER

QTY.

0272371 0273227 0272372

Ref. Ref. Ref. Ref.

0440259 0701016 0701020 1380153

2 4

4 1

5 to 6 7 8 9 10 11

1684237 1684263 Not Used 3423037 4812000 4846757 0100011 1320318

4 4 2 A/R 2

12

1380158

2

13

2110404

2

0272710 0274224 0272711 0274225 0273008 0274226

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

101 102

STEERING INSTALLATION 1930ES 2030ES/2630ES 2646ES/3246ES

REV. F C G

Bearing, Flanged Bolt M10 Options: 40mm Length 60mm Length E-Clip Steer Cylinder Assembly (See Section 5 for Breakdown): 1930ES/2030ES/2630ES 2646ES/3246ES Pin, Clevis Flatwasher M10 Lug, Steer Compound, Locking P-Clamp (Not Shown - Used with Steer Hoses) (USA Built Machines Prior to S/N 0200124799 & Belgium Built Machines Prior to S/N 1200002594) Clip (Not Shown - Used with Item 11) (USA Built Machines Prior to S/N 0200124799 & Belgium Built Machines Prior to S/N 1200002594) Fitting, Straight DRIVE INSTALLATION 1930ES 1930ES (UL SPEC) 2030ES/2630ES 2030ES/2630ES (UL SPEC) 2646ES/3246ES 2646ES/3246ES (UL SPEC)

L C L C L C

Not Used 2 No Longer Available - See Note

Use 2915236

3121246

DESCRIPTION

Wheel Drive Assembly Options: 1930ES USA Built Machines Prior to S/N 0200118041 & Belgium Built Machines Prior to S/N 1200001487 (was p/n 0272305) (See Figure 1-2 for Breakdown) NOTE: To replace the complete unit both right & left Drive Assemblies must be upgraded at the same time. Order qty 2 of p/n 2915236.

USA Built Machines S/N 0200118041 to S/N 0200135154 & Belgium Built Machines S/N 1200001487 to S/N 1200004293 (See Figure 1-3 for Breakdown) (was p/n 3160306)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-3

SECTION 1 FRAME FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED) ITEM #

PART NUMBER

QTY.

102(cont’d) No Longer Available - See Note

Use 1001100975

102A

3577112

103

2 4

2915012 2915013 104

105 to 107 108 109 to 111 112 113 114 115

201 202 203 204 205 206 207 208

20 0630579 0630580 Not Used 2780266 Not Used 3760463 Not Used 4740523 4740524

302

1-4

Hub Assembly (See Items 201-208 for Breakdown)

2

Ring, Retaining

4 2

Washer, Spindle Retaining Thrustwasher M60

Ref.

7012524 7010641 7010642 7019697 7026185 Not Available 7026183 7026184

1 1 1 1 1 1 1 1

0440264 0440265 3128601

Ref. A/R 2 4 A/R

REV.

2030ES/2630ES/2646ES/3246ES USA Built Machines Prior to S/N 0200118041 & Belgium Built Machines Prior to S/N 1200001487 (was p/n 0272306) (See Figure 1-2 for Breakdown) NOTE: To replace the complete unit both right & left Drive Assemblies must be upgraded at the same time. Order qty 2 of p/n 1001100975.

USA Built Machines S/N 0200118041 to S/N 0200135154 & Belgium Built Machines S/N 1200001487 to S/N 1200004293 (See Figure 1-3 for Breakdown) (was p/n 3160307) Plate, Spacer (Used only on Machines with Kit p/n 2915236 installed) Wheel & Bolt Kit Options (includes Item 104): Note: Must replace Tire & Wheel Assemblies in pairs per axle.

1930ES (was p/n 0272699, 2915005, 4520277, 4520326 & 4520565) 2030ES/2630ES/2646ES/3246ES (was p/n 2915006, 4520278, 4520327 & 4520676) Bolt, Wheel Options: 36mm Length 22mm Length

2

2780266

301

DESCRIPTION

HUB ASSEMBLY Note: Qtys shown for 1 Assembly. Two Assemblies required per machine.

B

Cap, Dust Nut, Slotted Pin, Cotter 2” x 3/16” Washer Bearing, Cone - Outer Hub (Purchase Complete Hub p/n 2780266) Bearing, Cone - Inner Seal FRAME WELDMENTS Bushing Options: 1930ES 2030ES/2630ES/2646ES/3246ES Kingpin Rework Instruction (Provides rework procedure for damaged kingpins)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-5

SECTION 1 FRAME FIGURE 1-2.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) 106 107 108 111 113

31 13 109 110

17

112 114 101

12

102 103

115 104 9 32 105

25 9 10

1

14

16

9 OR

2

15 28

26A 26B 14 27

3 203

26B 24 8

OR

26A 6

4 7

11

25 5 25 23

201A 201B 202 204 205 206

207 208 209 210 211 212

19 21

18 20

29 GENUINE PARTS

1-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) ITEM #

PART NUMBER

QTY.

0272305 0272306

Ref. Ref. Ref.

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 26B 27 28 29 30 31 32

3121246

1 No Longer Available No Longer Available Use Item 210 Use Item 211 Use Item 204 Use Item 204 Use Item 204 Use Item 204 Use Item 204 Use Item 205 Use Item 205 Use Item 202 7024757 See Note See Note Use Item 205 70001739 7024786 Use Item 204 Use Item 202 See Note Use Item 202 Not Used Use Item 204 Use Item 204 See Note See Note

See Note Use Item 205 Use Item 202 Not Used See Note Use Item 205

1 1 3 3 3 1 1 3 3 1 1 1 2 1 1 1 3 1 1 1 1 1 9 A/R 66 6 1 1 2 1 3

DESCRIPTION WHEEL DRIVE ASSEMBLY (PEERLESS) 1930ES 2030ES/2630ES/2646ES/3246ES

REV. F F

HUB ASSEMBLY Spindle Spindle 1930ES (was p/n 7024754) Spindle 2030ES/2630ES/2646ES/3246ES (was p/n 7024761) Hub Ring, Input Gear, Input Sun Gear, Input Planet Pin, Planet Gear Carrier Gear, Output Sun Gear, Output Planet Pin, Output Planet Cover Bushing Kit, Kingpin (includes 2 Bushings) Motor, Electric (Note: Use Item 201A or 201B) Bearing, Main (Note: Use Item 203, 205, 210 or 211) Bearing, Shaft Seal, Lip Seal, Lip Ring, Retaining Ring, Retaining O-Ring (Note: Use Item 202, 203, 204, 205, 210 or 211) Thrustwasher Plate, Thrust Ring, Retaining Thrustwasher (Note: Use Item 204 or 205) Bearing/Bushing Options (Note: Use Item 204 or 205): Bearing, Needle Bushing Ring, Retaining (Note: Use Item 205, 210 or 211) Ring, Retaining Plug O-Ring (Note: Use Item 201A, 201B, 208 or 209) Washer, Tanged

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-7

SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED) ITEM #

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

PART NUMBER

See Note See Note See Note Not Available See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 7024785

QTY.

DESCRIPTION

Ref.

BRAKE & MOTOR COMPONENTS

3 3 1 2 1 1 1 4 4 1 2 1 1 1 1 Ref.

201

1-8

1

201A 201B

Use 2915042 Use 2915043

202 203 204 205

7024747 7024748 7024749 7024750

1 1 1 1

206 207

7024751 No Longer Available

1 A/R

208 209 210 211 212

7024753 7024755 7024756 7024758 7024759

1 1 1 1 1

REV.

Bolt (Note: Use Item 201A, 201B or 212) Screw (Note: Use Item 201A, 201B or 206) Cover, Brake (Note: Use Item 201A, 201B or 206) Bolt O-Ring (Note: Use Item 201A, 201B, 206, 208, 209 or 212) Cable, Electrical (Note: Use Item 201A, 201B or 207) Tubing, Shrink (Note: Use Item 201A, 201B or 207) Splice, Electrical (Note: Use Item 201A, 201B or 207) Brush, Motor (Note: Use Item 201A, 201B or 208) Bearing, Ball (Note: Use Item 201A, 201B or 209) Splice, Electrical (Note: Use Item 201A, 201B or 207) Connector (To Brake) (Note: Use Item 201A, 201B or 207) Tubing, Shrink (Note: Use Item 201A, 201B or 207) Brake Assembly (Note: Use Item 201A, 201B or 212) Disc, Friction KIT OPTIONS Motor Kit Options (Includes Items 13,17,31,101-115 & New Software): Note: Both right AND left motors must be replaced at the same time.

Note: These kits upgrade only the motors from Peerless Motors to Advanced DC Motors used in the next figure. Kits include two motors.

Note: If these Motor Kits have previously been installed on machine refer to next figure for replacement parts.

1930ES Motor Kit (was Motor p/n 7024746.)

2030ES/2630ES/2646ES/3246ES Motor Kit (was Motor p/n 7024760.)

Cover Kit (Includes Items 11,19,20,21 & 29) Main Seal Kit (Includes Qty 1 each of Items 14,16 & 20) Input Carrier Kit (Includes Items 4-8,18,20 & 23-26) Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1 of Item 14) Brake Cover Kit (Includes 102,103 & 105) Electrical Cable Kit Options (Includes Items 106-108 & 111113) (Were p/n’s 7024752 & 7024768): Note: Electrical Cable Kits are no longer available.

Purchase Item 201A or 201B. Motor Brush Kit (Includes Items 31,105 & 109) Motor Bearing Kit (Includes Items 31,105 & 110) Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14) Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14) Brake Kit (Includes Items 101,105,114 & 115)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-9

SECTION 1 FRAME FIGURE 1-3.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)

17 13

103

105 109 12

110 111

104

112

1 106 9 32

107

25

114

9 10

113

14 16 9 OR

2

15 28

26A 26B 14 26B 27

24

3

OR

8

26A 6

4 7

25 5 25 23

19 21

18

29

20 11 1-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME

201 203 204 205A 205B 205C 205D 206

207 208 209 210A 210B 211A 211B

202

GENUINE PARTS

OR

108A

108B

127

125

151 153

128

154

152

126

STYLE “A”

3121246

STYLE “B”

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-11

SECTION 1 FRAME FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293) ITEM #

PART NUMBER 3160306 3160307

QTY. Ref. Ref.

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 26B 27 28 29 30 to 31 32

Not Available Use Item 206 Use Item 204 Use Item 203 Use Item 203 Use Item 203 Use Item 203 Use Item 203 Use Item 207 Use Item 207 Use Item 201 7024757 See Note See Note Use Item 207 70001739 7024786 Use Item 203 Use Item 201 70000191 Use Item 201 Not Used Use Item 203 Use Item 203 See Note See Note

See Note Use Item 207 Use Item 201 Not Used Use Item 207

1 1 1 1 3 3 1 1 3 3 1 1 1 2 1 1 1 3 1 1 1 1 1 9 A/R 66 6 1 1 2 3 Ref.

101 to 102 103 104 105

1-12

Not Used Use Item 208 70000790 70000791

1 2 1

DESCRIPTION

REV.

WHEEL DRIVE ASSEMBLY (ADVANCED) 1930ES 2030ES/2630ES/2646ES/3246ES Note: Due to service updates, drive motors may use any of the various parts listed below. Visual identification will be required.

E E

HUB ASSEMBLY Spindle Hub Ring, Input Gear, Input Sun Gear, Input Planet Pin, Planet Gear Carrier Gear, Output Sun Gear, Output Planet Pin, Output Planet Cover Bushing Kit, Kingpin (Includes 2 Bushings) Motor, Electric (Note: Use item 205A, 205B, 205C or 205D) Bearing, Main (Note: Use Item 202, 204, 206 or 207) Bearing, Shaft Seal, Lip Seal, Lip Ring, Retaining Ring, Retaining O-Ring Thrustwasher Plate, Thrust Ring, Retaining Thrustwasher (Note: Use Item 203 or 207) Bearing/Bushing Options (Note: Use Item 203 or 207): Bearing, Needle Bushing Ring, Retaining (Note: Use Item 204, 206 or 207) Ring, Retaining Plug Washer, Tanged BRAKE & MOTOR COMPONENTS

Brush & Terminal Assembly Spring, Brush Box, Brush

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293) ITEM #

PART NUMBER

QTY.

106 107 108 108A

Use Item 208 Use Item 208

1 1 1

108B 109 110 111 112 113 114 115 to 124

125 126 127 128 129 to 150

151 152 153 154

Use 1001099628 Use 1001099676 1001091502 Use 1001134012 70000792 Use Item 209 7024785 Use Item 209 See Note See Note Not Used

See Note See Note 70000383 See Note Not Used

See Note 70001949 See Note See Note

1 1 1 1 2 2

1 1 1 1

—————————— Style “A” Brake Cover Plate, Cover (Note: Use Item 211A or 211B) O-Ring (Note: Use Item 210A, 210B, 211A or 211B) Connector, Strain Relief Cover (Note: Use Item 211A or 211B)

1 1 1 1

—————————— Style “B” Brake Cover Plate, Cover (Note: Use Item 211A or 211B) Gasket, Cover Cover, Top (Note: Use Item 211A or 211B) Cover, End (Note: Use Item 211A or 211B)

Ref. 201 202 203 204 205

7024747 7024748 7024749 7024758

205A 205B

Use 1001100819 Use 1001100820

205C 205D 206 207

70001263 70001345 7024756 7024750

1 1

208 209

7024771 7024772

1 1

3121246

DESCRIPTION

1 1 1 1 1

REV.

Ring, Retaining Bearing Harness, Electrical Cable Options: 1930ES (was p/n 7024770) 2030ES/2630ES/2646ES/3246ES (was p/n 7024770 & 7024775) 1930ES 2030ES/2630ES/2646ES/3246ES (was p/n 1001091843) Commutator Disc, Reaction Disc, Friction Brake Assembly Flatwasher (Note: Use Item 210A or 210B) Bolt (Note: Use Item 210A or 210B)

KIT OPTIONS Cover Kit (Includes Items 11,19,20,21 & 29) Main Seal Kit (Includes Qty 1 of Items 14,16 & 20) Input Carrier Kit (Includes Items 4-8,18,20 & 23-26) Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14) Motor Kit Options (Includes Items 13,17,103-114 & 151-154): Motors with Item #108A Style Electrical Cable 1930ES (was p/n 7024774) 2030ES/2630ES/2646ES/3246ES (was p/n 7024777) Motors with Item #108B Style Electrical Cable 1930ES 2030ES/2630ES/2646ES/3246ES Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14) Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1 of Item 14) Motor Brush & Bearing Kit (Includes Items 103, 106 & 107) Brake Kit (Includes Items 110, 111 & 112)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-13

SECTION 1 FRAME FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293) ITEM # 210 210A 210B 211 211A 211B

1-14

PART NUMBER

QTY. 1

7024773 7024776 1 7024787 70001265

DESCRIPTION

REV.

Motor Hardware Kit (Includes 113 & 114) 1930ES 2030ES/2630ES/2646ES/3246ES Brake Cover Kit Options: Style “A” (Includes Items 125 - 128) Style “B” (Includes Items 151 - 154)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-15

SECTION 1 FRAME FIGURE 1-4. FRAME MOUNTED COMPONENTS

1-16

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-4. FRAME MOUNTED COMPONENTS ITEM #

PART NUMBER

0272710 0274224 0272711 0274225 0273008 0274226 1 2 to 4 5 6 7

0100083 Not Used 4191706 1600346

QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

CONTROLLER INSTALLATION 1930ES: Non-UL Spec UL Spec 2030ES/2630ES: Non-UL Spec UL Spec 2646ES/3246ES: Non-UL Spec UL Spec

A/R

Grease, Heat Transfer

A/R 1 1

Bolt M6 x 12mm Module, Control Cover Options: 1930ES/2030ES/2630ES Non-UL Spec (was p/n 1671090) UL Spec 2646ES/3246ES Non-UL Spec (was p/n 1671106) UL Spec

1671132 1671181

8 to 10 11

1671133 1671182 Not Used 1 3740130

12 13 14 to 15 16 17 18 19 20

3121246

0903069

1

Use 2915064 3740146 0903098

1

Not Used 4191708 Not Used 4811700 Not Used 4240147 4751400 0700819

DESCRIPTION

REV.

L C L C L C

Relay Options: USA Built Machines Prior to S/N 0200128698 & Belgium Built Machines Prior to S/N 1200003300 Mounting Bracket Used on 3740130 Relay USA Built Machines S/N 0200128698 to S/N 0200135154 & Belgium Built Machines S/N 1200003300 to S/N 1200004293 Non-UL Spec (was p/n 3740146) UL Spec Mounting Bracket Used on 3740146 on Relay Note: Relay p/n 3740130 Albright or Curtis brand has 4 terminals & no lead wires. Mounts with terminals to the side.

Relay p/n 3740146 Albright or Curtis brand has 4 terminals & no lead wires. Mounts with terminals facing up.

Relay p/n 3740150 is Trombetta brand has 2 terminals & 1 lead wire.

A/R

Bolt M6 x 20mm

A/R

Flatwasher M6 Narrow

1 A/R 1

Strap, Anti-Static Flatwasher 1/4” Wide Bolt M8 x 55mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-17

SECTION 1 FRAME FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED) ITEM #

PART NUMBER

21

QTY.

REV.

21A 21B 21C 21D 21E

1320162 1320061 3574714 1001091492 1001094301

1 2 1 1 2

21F 21G 21H

1320162 1001091492 1001094301

1 1 2

22 23

4191709 4340751

24 25

4811900

1 A/R A/R 1 1 A/R 1 1 A/R A/R A/R A/R

Clamp, Cable Options: Note: Due to service updates, cable clamps may be any of the various designs listed below. Visual identification will be required.

Non-UL Spec Clamp (Only Available on 1930ES) Clamp (Only Available on 2030ES/2630ES) Clamp (Available on All Models) Clamp (Used as part of Service Update on 1930ES) Clamp (Used as part of Service Update on 2030ES/ 2630ES/2646ES/3246ES) UL Spec Clamp (Available on All Models) Clamp (Used as part of Service Update on 1930ES) Clamp (Used as part of Service Update on 2030ES/ 2630ES/2646ES/3246ES) Bolt M6 x 25mm Mount, Cable Clamp Options: Non-UL Spec (1930ES Only) UL Spec Flatwasher M8 Bolt M6 Options: 1930ES/2030ES/2630ES (12mm Length) 2646ES/3246ES(16mm Length) Locknut M6 Clamp, Hose (2646ES/3246ES Only) Flatwasher M6 Wide (Non-UL Spec) Lockwasher M6 (Non-UL Spec)

1001094124 0700624 0700619 4751400 4811700 3290606

1 1 2 A/R A/R A/R

Items 51 - 56 may be used on machines with service update kits.

Block, Spacer (1930ES Only) Bolt M6 x 80mm Bolt M6 x 55mm Flatwasher 1/4” Wide Flatwasher M6 Locknut M6

0272810 0273443 0272811 0272722 0272913

Ref. Ref. Ref. Ref. Ref. Ref.

101

4922861

1

102 103

0140043 4191706

1 2

26 27 28 29 30 to 50

51 52 53 54 55 56

1-18

A/R

DESCRIPTION

0760606 0700608 3290605 1321283 4811702 4831700 Not Used

ALARM INSTALLATIONS ANSI Spec Australian Spec CE Spec Descent Alarm Motion Alarm

F B D A A

Harness, Chassis (Not Shown - Section 7 for Breakdown) (USA Built Machines Prior to S/N 0200126538 & Belgium Built Machines Prior to S/N 1200003119) Alarm Screw M6 x 12mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-19

SECTION 1 FRAME FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

1-20

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23

24 24A 24B

3121246

PART NUMBER

QTY.

0272757 0272758

Ref. Ref. Ref.

4010415 Not Used 0701014 Not Used 3290405 Not Used 3291005 3423045 Use 3423189 3574176 0440263 Not Used 3760348 3860108 Not Used Use 1001109345 4750800 4812000 4740086 Not Used 4846774 4846775 4846816 0440263 Not Used

POTHOLE PROTECTION INSTALLATION 1930ES 2030ES/2630ES

4

Screw M4 x 35mm

4

Screw M10 x 30mm

4

Locknut M4

6 8 4 2 4

Locknut M10 Pin Pin (was p/n 3423046) Link Bushing

20 2

Ring, Retaining Roller

2 8 4 8

Switch, Limit (was p/n 4360536 & 4360607) Flatwasher (Wide) Flatwasher M10 Thrustwasher

2 1

Link Support (Right) Options: 1930ES 2030ES/2630ES Bushing

4 1

4846861 4846863 0440263 0060083 4846773 1440333 3760115 4160202

DESCRIPTION

4 1 1 1 1 1

Support (Left) Options: 1930ES 2030ES/2630ES Bushing Actuator Assembly Actuator Collar, Actuator Ring, Retaining Spring

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV. K K

A

1-21

SECTION 1 FRAME FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

1-22

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 20 21 22 23 24

24A 24B 24C

3121246

PART NUMBER

QTY.

DESCRIPTION

0272759

Ref.

4010415 Not Used 0701015 3290405 Not Used 3291005 3423045 Use 3423189 3574176 0440263 Not Used 3760348 3860108 Not Used Use 1001109345 4750800 4812000 4740086 4846774 Not Used 4846811 0440263 Not Used 4846862 0440263 0060082 4846810 0962292 3760115 4160202 4846788

4

Screw M4 x 35mm

4 4

Screw M10 x 35mm Locknut M4

6 8 4 2 4

Locknut M10 Pin Pin (was p/n 3423046) Link Bushing

20 2

Ring, Retaining Roller

2 8 4 8 2

Switch, Limit (was p/n 4360536 & 4360607) Flatwasher (Wide) Flatwasher M10 Thrustwasher Link

1 4

Support (Right) Bushing

1 4 1 1 4 2 2 2

Support (Left) Bushing Actuator Assembly Actuator Bushing, Garmax Ring, Retaining Spring Plunger

POTHOLE PROTECTION INSTALLATION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV. J

A

1-23

SECTION 1 FRAME FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON SIDE)

108

8

3 13 18 2

14

7 10

15

3 1 19 20 6 9

102

17 5 104 105 106

14 13

1-24

16

103 11

4

12

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON SIDE) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

101 102

103 104 105 106 107 108

3121246

PART NUMBER

QTY.

0400218

Ref.

7018514 7011509 7018577 7022944 7022947 Not Available 7022945 Not Available 7018583 4460648 4460424 4460227 7022946 4460899 4460464 7020613 7020673 7018564 7020674 7018586 7022948 7018589 7020663

2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 1 1 1

0272874 0272875

Ref. Ref. Ref.

0400218 1060688 1060689 1320043 4191707 3900267 4811700 0751006 3574843

1 1

1 3 1 3 2 1

DESCRIPTION

REV.

BATTERY CHARGER ASSEMBLY Breaker, Circuit - AC Breaker, Circuit - DC Capacitor Card, Circuit Connector, Strain Relief Cord Set - AC Cord Set - DC Cover Plug, AC Inlet Plug, Anderson Battery Cable Connector, Female - 2 Position Pin, Male Harness with Connector Connector, Female - 6 Position Pin, Male Rectifier Assembly with Heatsink and Rectifiers Rectifier Relay Shunt Assembly Switch, Slide Transformer Varistor Assembly Varistor BATTERY CHARGER INSTALLATION AC Cable Has Factory Supplied Plug AC Cable Has Locally Supplied Plug

E E

Battery Charger Assembly (See Items 1-20 for Breakdown) Cable, AC Options: Factory Supplied Plug Locally Supplied Plug Clamp Screw M6 x 16mm Capscrew Flatwasher M6 Screw, Pan Head (Thread Forming) (Not Shown) Plate, Charger Cover

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-25

SECTION 1 FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END)

5

22 20

26 18

19 6 23 21 6

11 12 101

9 14 13

19 2

104 106

25 18 29

22

102

103 8 16

1-26

10

28 15

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) ITEM #

1 2 3 to 4 5

PART NUMBER

QTY.

0400220 0400221

Ref. Ref. Ref.

Not Used 7018577 Not Used

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25

7018514 7018597 Not Used 4460227 4460267 7022952 7022953 7022942 7018570 Not Available 7022954 7022955 7022956 Not Used 7022957 7020673 7018564 7020674 7022947 7011528 7018586 Not Used

Capacitor

1

Case Cover, Replacement Options: All Specs Except Japanese Spec Japanese Specs Only Circuit Breaker, AC Options: All Specs Except Japanese Spec Japanese Specs Only

A/R 2 1 1 2 1 1 1 1 1 1 1 1

Receptacle, Female -2 Position (was p/n 7011621) Pin, Male Card, Circuit Cord, DC Fuse Assembly Fuse Handle Harness Harness Interlock Assembly (Includes Item 3)

1 1 1 1 1

Plug, Inlet Rectifier Relay Shunt Assembly Connector, Strain Relief Options: All Specs Except Japanese Spec Japanese Specs Only Switch, Slide

1 1

7022948 7022959 26

27 28 29

3121246

1 7018589 7020603 Not Available 4460899 4460464 70002271

BATTERY CHARGER ASSEMBLY All Specs Except Japanese Spec Japanese Specs Only

2

7022951 7022958 6

DESCRIPTION

1 6 1

REV. B B

Transformer Options: All Specs Except Japanese Spec Japanese Specs Only Varistor Assembly Options: All Specs Except Japanese Spec Japanese Specs Only Varistor Receptacle, Female - 6 Position Pin, Male Relief, Strain

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-27

SECTION 1 FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) (CONTINUED) ITEM #

PART NUMBER

QTY.

0272874

Ref. Ref.

0273681 0272875

Ref. Ref.

101

1

1 2

Battery Charger Assembly Options (See Items 1-28 for Breakdown): All Specs Except Japanese Specs Japanese Specs Only Cable, AC Options: Factory Supplied Plug Locally Supplied Plug Clamp Screw M6 x 16mm

2

Flatwasher M6

0400220 0400221 102

103 104 105 106

1-28

1 1060688 1060689 1321293 4191707 Not Used 4811700

DESCRIPTION BATTERY CHARGER INSTALLATION AC Cable Has Factory Supplied Plug (All Specs Except Japanese Specs) AC Cable Has Factory Supplied Plug (Japanese Specs) AC Cable Has Locally Supplied Plug (All Specs)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV. G B F

3121246

SECTION 1 FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-29

SECTION 1 FRAME FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC MACHINES)

1-30

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC MACHINES) ITEM #

1 2 3

4 5

6 7 8 9 10 11 12 to 17 18 19

PART NUMBER

QTY.

2902502 0275104 0275105

Ref. Ref. Ref. Ref.

0100011 1001093839 0760812 0760814 3290805 0902780 0903410 0903319 1320043 1705052 2820239 4191707 4811700 4740562 Not Used 1706749

1706765 1001136847

3121246

A/R 1 4

1 1

1 1 1 A/R 2 4 1 1

DESCRIPTION BATTERY CHARGER ASSEMBLY 1930ES 2030ES/2630ES 2646ES/3246ES

REV. A B B

Compound, Locking Charger/Inverter Assembly (was p/n 0400237) Hardware Options: Bolt M8 x 25mm Bolt M8 x 30mm Nut M8 Bracket, Mounting (Remote Switch) Bracket, Mounting (Charger/Inverter) 1930ES 2030ES/2630ES/2646ES/3246ES Clamp Decal - On/Off Insulation, Charger Mounting Screw M6 x 16mm Flatwasher M6 Washer, Special Decal - Inverter (Not Shown - Located on Frame Near Inverter) Decal - Hazardous Voltage Options (Not Shown - Located on Platform Near AC Box): English Language Spanish Language

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-31

SECTION 1 FRAME FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS

103

104 103 101 301B

2646ES 3246ES

102

304 303

1930ES 2030ES 2630ES

205 203

304

209 207 204 201 202

1-32

303 302B

301A

303 302A

303

206 208

103

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS ITEM #

101 102 103 104

PART NUMBER

QTY.

0272887 0272888

Ref. Ref. Ref. Ref.

0701016 3291005 4420070

4 4 3 1

4846812 4846813

0272309 0274012 0272980 201 202

0760410

Ref. Ref. Ref. Ref. 2 1

204 205 206 207

0902905 0903086 0902906 2920161 7016319 7016372 3290405 4060865 4191707 4811400

1 1 1 2 1 2 2

208 209

4811700 4750800

A/R 2

203

Ref. Ref.

1001105108 1001105109 301 301A 301B 302 302A 302B

3121246

Ref. Ref. 1

1001103029 1001103030 2 0760610 0760612

DESCRIPTION LADDER INSTALLATIONS 2030ES 2630ES Note: Not Required on Other Models

REV. B B

Bolt M10 x 40mm Locknut M10 Tape, Anti-Skid Ladder Options: 2030ES 2630ES BEACON LIGHT INSTALLATIONS 1930ES (Not Shown) 2030ES/2630ES 2646ES/3246ES

D B D

Bolt M4 x 20mm Bracket Options: 1930ES 2030ES/2630ES 2646ES/3246ES Light, Beacon Bulb, Replacement Len, Replacement Locknut M4 Guard Screw M6 x 16mm Flatwasher M4 (USA Built Machines Prior to S/N 0200128068 & Belgium Built Machines Prior to 1200002847) Flatwasher M6 Flatwasher #8 (Wide) (USA Built Machines S/N 0200128068 to S/N 0200135154 & Belgium Built Machines S/N 1200002847 to S/N 1200004293) ROTARY ANGLE SENSOR COVER KIT Note: This kit is an optional aftermarket add-on for USA Built Machines S/N 0200117602 to Present Only and Belgium Built Machines S/N 1200001665 to Present Only. Not Available on previous S/Ns due to changes in frame design. Kit also includes instructions. Parts listed below are for service.

1930ES/2030ES/2630ES 2646ES/3246ES Cover Options: Cover for 1930ES/2030ES/2630ES Cover for 2646ES/3246ES Bolt M6 Options: Bolt 20mm Length for 1930ES/2030ES/2630ES Bolt 25mm Length for 2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-33

SECTION 1 FRAME FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS ITEM #

PART NUMBER

QTY.

303 304

4811700 3290605

4 2

1-34

DESCRIPTION

REV.

Flatwasher 6mm Locknut M6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-1

SECTION 2 GROUND COMPONENTS FIGURE 2-1.BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974)

2-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/ N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) ITEM #

PART NUMBER

QTY.

DESCRIPTION

0272719 0274222 0274221 0272827 0274215 0274214 0272720 0274217

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

0274216

Ref.

0272878

Ref.

BATTERIES AND COVERS INSTALLATION 1930ES (220 A-HR) 1930ES (220 A-HR) (Lock) 1930ES (220 A-HR) (UL Spec) (Lock) 2030ES/2630ES/2646ES/3246ES (220 A-HR) (Standard) 2030ES/2630ES/2646ES/3246ES (220 A-HR) (Lock) 2030ES/2630ES/2646ES/3246ES (220 A-HR) (UL Spec) (Lock) 2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output) 2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output) (Lock) 2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output) (UL Spec) (Lock) Anti-Vandelism Package Installation

1

2 3 4 5

5A

6 7

4 0400215 0400216 4031713 0760610 Not Used

2 8 2

Use 2915029 Use 2915030 Use 2915031 2940151 2940153 7027862 Not Used

2 2 2 4 4 A/R 1

9 10 11 12 13 14 15 16

3574981 3574984 3290605 3574428 Not Used 4191706 4191707 4811700 Not Used Use 0273698

17 to 18 19

Not Used 4240172

3121246

B A

Cover Options: Note: When replacing p/n 1671096 for service, drill 7mm holes to 11mm diameter.

Cover (Standard) (was p/n 1671096, 1671155 & 1671196) Cover (Lockable) (was p/n 1671175 & 1671197) Cover (Lockable) (UL Spec) (was p/n 1671180) Latch, Standard (2 Per Cover) Latch, Anti-Vandelism Lockable (2 Per Cover) Key

2 2 2 4 8 8 8

Screw M6 x 12mm Screw M6 x 16mm Flatwasher M6

2

Tray Assembly (was p/n 0273110) (See Items 101-106 for Breakdown)

4

Strap, Battery (UL Spec - Not Shown)

8

J B B J B B J B

Battery Options: GC Type with 225 AH Rating EV Type with 244 AH Rating (Not Available on 1930ES) Bolt M6 x 40mm Bolt M6 x 20mm

Battery Cable Kit Options (Not Shown - See Section 7 for Breakdown): 1930ES 2030ES/2630ES/2646ES/3246ES Plate, Slide Stop Options: LH (was p/n 3574427) RH (was p/n 3574427) Locknut M6 Plate, Latch

2902239 2902248

REV.

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-3

SECTION 2 GROUND COMPONENTS FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/ N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

0273110

Ref. Ref.

0273698

Ref.

TRAY ASSEMBLY OPTIONS: USA Built Machines Prior to S/N 0200116600 & Belgium Built Machines Prior to S/N 1200001241 USA Built Machines S/N 0200116600 to S/N 0200128413 & Belgium Built Machines S/N 1200001241 to S/N 1200002974

101 102

0100011 0700616

A/R 2

103 104 105

Purchase Item 16 3340975 3860111

1 2 2

106

4811700

2

107

3290605

2

Use 4220252 Use 4220253

1 1

108

REV. D D

Compound, Locking Bolt M6 x 40mm (USA Built Machines Prior to S/N 0200116600 & Belgium Built Machines Prior to S/N 1200001241) Tray, Battery Pad, Wear Roller (USA Built Machines Prior to S/N 0200116600 & Belgium Built Machines Prior to S/N 1200001241) Flatwasher M6 (USA Built Machines Prior to S/N 0200116600 & Belgium Built Machines Prior to S/N 1200001241) Locknut (USA Built Machines S/N 0200116600 to Present & Belgium Built Machines S/N 1200001241 to Present) Battery Box Stop Options (USA Built Machines S/N 0200116600 to Present & Belgium Built Machines S/N 1200001241 to Present): NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer LH (was p/n 4220208) RH (was p/n 4220208)

NOTE: Old design rollers are not interchangeable with new design stops. Complete Tray Assembly # 0273698 must be purchased if upgrading to new design Battery Box Stops.

2-4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/ N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-5

SECTION 2 GROUND COMPONENTS FIGURE 2-2.BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N 1200004293)

2-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N 1200004293) ITEM #

PART NUMBER

QTY. Ref.

0272719 0274222 0274221 0272827 0274215 0274214

Ref. Ref. Ref. Ref. Ref. Ref.

0272720 0274217 0274216

Ref. Ref. Ref.

1

4 0400215 0400216

2

3 4 to 7 8

9 10 to 12 13 14 15 16

A/R 0760616 4031713 0760610 Not Used 3574981 3574984 3290605 Not Used 4191707 4811700 Not Used

8

A/R

1671202 1671204 1671204

3121246

REV.

L D D L D D

L D D

Battery Options: GC Type with 225 AH Rating EV Type with 244 AH Rating (Not Available on 1930ES) Bolt Options: Bolt M6 x 40mm, Hexhead Bolt M6 x 40mm, Sockethead Bolt M6 x 20mm Plate, Slide Stop Options: Left Side Right Side Locknut M6 Screw M6 x 16mm Flatwasher M6

2

Tray Assembly Options (See Items 101-106 for Breakdown): USA & Belgium UL Spec Cover Options: USA Built Machines S/N 0200128413 to S/N 0200130607 & Belgium Built Machines S/N 1200002974 to S/N 1200003527 Standard (was p/n 1671196) Lockable (was p/n 1671197) UL Spec - Lockable (was p/n 1671200) USA Built Machines S/N 0200130607 to S/N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293 Standard Lockable UL Spec - Lockable (was p/n 1671200)

2

Use 2915029 Use 2915030 1671204

BATTERIES AND COVERS INSTALLATION GC Type with 225 AH Rating Batteries: 1930ES (Standard Covers) 1930ES (Lockable Covers) 1930ES (UL Spec) (Lockable Covers) 2030ES/2630ES/2646ES/3246ES (Standard Cover) 2030ES/2630ES/2646ES/3246ES (Lockable Cover) 2030ES/2630ES/2646ES/3246ES (UL Spec) (Lockable Covers) EV Type with 244 AH Rating Batteries: 2030ES/2630ES/2646ES/3246ES (Standard Covers) 2030ES/2630ES/2646ES/3246ES (Lockable Covers) 2030ES/2630ES/2646ES/3246ES (UL Spec) (Lockable Covers)

8 8

0273698 0861678 17

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-7

SECTION 2 GROUND COMPONENTS FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N 1200004293) (CONTINUED) ITEM #

PART NUMBER

17A

QTY. 4

17B 17C

2940174 2940175 7027863 4071102 1671203

4 1

17D

1705754

1

17E

1706350

2

18 19

Not Used 4240172

4

0273698 0861678

Ref. Ref. Ref.

Purchase Item 16 3290605 3340975

1 2 2

105

Use 4220252 Use 4220253 3820032

1 1 A/R

106

4811600

A/R

101 102 103 104

2-8

DESCRIPTION

REV.

Latch Options (2 Per Cover): Standard Locking Key Shim, Latch (2 Per Cover) Cover, Battery (USA Built Machines S/N 0200130607 to S/N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293) Decal - JLG (USA Built Machines S/N 0200130607 to S/ N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293) Decal - Cover (USA Built Machines S/N 0200130607 to S/N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293) Strap, Battery (UL Spec) TRAY ASSEMBLY OPTIONS: USA & Belgium UL Spec

E C

Tray, Battery Locknut Pad, Wear (Note: Wear Pad not available separately from Tray Assembly on some applications.)

Stop, Battery Box Options: NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer LH (was p/n 4220208) RH (was p/n 4220208) Rivet (USA Built Machines S/N 0200130607 to S/N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293 - Not Shown) Washer (USA Built Machines S/N 0200130607 to S/N 0200135154 & Belgium Built Machines S/N 1200003527 to S/N 1200004293 - Not Shown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N 1200004293) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-9

SECTION 2 GROUND COMPONENTS FIGURE 2-3.GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367)

2-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367) ITEM #

PART NUMBER

QTY. Ref.

0272780 0273444 0272781

Ref. Ref. Ref.

1 2 3

0380025 0610161 Use 1600419

1 1 1

4 5

1671105

1 1

6 7 8

1705696 1705697 1705698 2420172

1 1 1

3520193 2920026 9

10 11 12 13 14 15 16 17

18

19 20 21 22 23

3121246

Not Required 2920094 3574330 3900336 3900337 3900338 3900339 4360069 4360328 4360469 4360470 2860030 4360475 7020175 7020176 Use 2915009 4922865 4922866 4061061 4191303

A/R 0 1 1 4 6 5 1 1 1

1 1 1 1 1 1 1 1 3

DESCRIPTION GROUND CONTROL ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367) ANSI & ANSI Export Specs Australian Spec CE Spec

REV.

I F I

Box, Ground Control Board, PC (Battery Charger LED) Board, PC (Ground Control) (was p/n 0610164) Note: PC Board must be recalibrated when replaced.

Cover, Front Decal - LED Options: ANSI/ANSI Export/Australian Spec CE/Australian Spec Decal - Function Hourmeter Component Options: Plug (ANSI/ANSI Export/Australian Specs) Lamp (CE Spec) Bulb Options: ANSI/ANSI Export Spec CE/Australian Spec Plate, Mounting Screw, Torx #10-32NC x 1/2” Screw, Torx M3.5 x 25mm Screw, Torx M4 x 20mm Screw, Plastite #6 x 1/2” Breaker, Circuit - 10 Amp Switch, Toggle Keyswitch Options: ANSI/ANSI Export Spec CE/Australian Spec Key, Replacement (Fits All Specs) Switch, Emergency Stop Cap Block, Contact Module, Tilt (was P/N 4360535) Harness, Control Box (See Section 7 for Breakdown) Harness, Tilt Sensor (See Section 7 for Breakdown) Shield Screw M3.5 x 6mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-11

SECTION 2 GROUND COMPONENTS FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367) ITEM #

101 to 103 104

2-12

PART NUMBER

QTY.

0272810 0273443 0272811

Ref. Ref. Ref. Ref.

Not Used 0700615

3

0272878

Ref.

1671124

1

DESCRIPTION GROUND CONTROL BOX INSTALLATION ANSI & ANSI Export Specs Australian Spec CE Spec

REV. F D F

Bolt M6 x 35mm ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

A

Cover, Lockable Ground Control Box

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-13

SECTION 2 GROUND COMPONENTS FIGURE 2-4.GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293)

13 6 1 14

17

11 16

3 8 9

18

7

15 10 14 2 5 19

12 20 101 104

4

2-14

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293) ITEM #

PART NUMBER

QTY. Ref.

1 2 3

0272780 0861669 0273444 0272781

Ref. Ref. Ref. Ref.

0380025 0610161

1 1 1

Use 1600419

1600419

4 5

6 7 8

2915039

1

1671105

1 1

1705696 1705697 1705698 2420172

1 1 1

3520193 2920026 9

10 11 12 13 14 15 16 17

18

19 20

3121246

Not Required 2920094 4340739 3900336 3900356 3900338 3900339 4360069 4360328 4360469 4360470 2860030 4360475 7020175 7020176 Use 1810140 4922865

A/R 0 1 1 4 4 6 5 1 1 1

1 1 1 1 1 1

DESCRIPTION GROUND CONTROL ASSEMBLY (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293) ANSI & ANSI Export & UL Spec ANSI Export & Japanese Spec Australian Spec CE Spec Box, Ground Control Board, PC (Battery Charger LED) Board, PC (Ground Control) Options: USA Built Machines S/N 0200117805 to S/N 0200133156 & Belgium Built Machines S/N 1200001367 to S/N 1200003933 (was p/n 0610164) USA Built Machines S/N 0200133156 to S/N 0200135154 & Belgium Built Machines S/N 1200003933 to S/N 1200004293 Upgrade Kit (Includes Cables, Programming Instructions & CD Software) Note: PC Board must be recalibrated when replaced.

Cover, Front Decal - LED Options: ANSI/ANSI Export/Australian/UL Specs ANSI Export/Australian/CE/Japanese Specs Decal - Function Hourmeter Component Options: Plug (ANSI/ANSI Export/Australian/UL Specs) Lamp (ANSI Export/Australian/CE/Japanese Specs) Bulb Options: ANSI/ANSI Export/Australian/UL Specs ANSI Export/Australian/CE/Japanese Specs Plate, Mounting Screw, Torx #10-32NF x 1/2” Screw, Torx M3.5 x 16mm Screw, Torx M4 x 20mm Screw, Plastite #6 x 1/2” Breaker, Circuit - 10 Amp Switch, Toggle Keyswitch Options: ANSI/ANSI Export/Japanese/UL Spec CE/Australian Specs Key, Replacement (Fits All Specs) Switch, Emergency Stop Cap Block, Contact Module, Tilt (was p/n 4000006) Harness, Control Box (See Section 7 for Breakdown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

O E L O

B

2-15

SECTION 2 GROUND COMPONENTS FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293) (CONTINUED) ITEM #

PART NUMBER

QTY.

0272810 0273966 0273443 0272811

Ref. Ref. Ref. Ref. Ref.

101

0100011

A/R

102 to 103 104

Not Used 0700615

3

0272878

Ref.

1671124

1

2-16

DESCRIPTION

REV.

GROUND CONTROL BOX INSTALLATION ANSI &ANSI Export & UL Specs ANSI Export & Japanese Spec Australian Spec CE Spec

F C D F

Compound, Locking (USA Built Machines S/N 0200117805 to S/N 0200120587 & Belgium Built Machines S/N 1200001367 to S/N 1200001698) Bolt M6 x 35mm ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

A

Cover, Lockable Ground Control Box

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N 1200004293) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-17

SECTION 2 GROUND COMPONENTS FIGURE 2-5.BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) 1

4

209 2

3 201 206 204

FACTORY INSTALLED OPTION

205

202 207 208

203 WITH 1001098781 SERVICE UPGRADE KIT INSTALLED

101

102

2-18

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) ITEM #

PART NUMBER

QTY. Ref.

1 2 3 4

101 102

201 202 203 204 205 206 207 208 209 210

3121246

0275603

Ref.

1706679 0903598 4360387 4191706

1 1 1 2

0275432

Ref.

2902331 4922944

1 1

1001098781

Ref.

0100011 0100048 1706679 4031607 4360387 4811600 1001092454 1001093556 1001094203 1001094359

A/R A/R 1 2 1 2 1 1 1 1

DESCRIPTION

REV.

NOTE: Items 1-4 or 101 & 102 were factory installed options for machines with these S/Ns. Machines may be upgraded to include an MDI (Multifunction Digital Indicator) Gauge by installing p/n 1001098781 (Items 201- 210).

BRAKE RELEASE SWITCH INSTALLATION

A

Decal - Brake Release Bracket Switch, Push Button Screw M6 x 12mm BRAKE RELEASE ONLY INSTALLATION

A

Mount & Screw Kit Bracket Disconnect/Release Switch Assembly (See Section 7 for Breakdown as Design May Vary) MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE & BRAKE RELEASE SERVICE UPGRADE KIT

A

Compound, Locking Grease, Dielectric Decal - Brake Release Capscrew M5 x 16mm Switch, Push Button Flatwasher M5 Gauge, MDI (Multifunction DIgital Indicator) MDI Harness (Not Shown - See Section 7 for Breakdown) Bracket Decal - Troubleshooting (Not Shown - Located on Platform Placard Plate)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-19

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) (CONTINUED) ITEM #

2-20

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 3 SCISSOR ARMS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-1

SECTION 3 SCISSOR ARMS FIGURE 3-1.SCISSOR ARMS INSTALLATION - 1930ES

3-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES ITEM #

PART NUMBER

QTY.

DESCRIPTION

0272701

Ref.

SCISSOR ARMS ASSEMBLY - 1930ES

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Not Used 0200809 0200810 0200811 0200812 0200813 0200814 0200815 0440266 0440264 3574159 0701022 1684265 3291005 3340962 3423031 3423032 3423038 3423042 3760115 4420070

1 1 1 1 1 1 1 4 28 1 16 1 16 16 9 4 2 1 14 A/R

22 23 24

4740531 1180396 2080071

15 1 2

3420156

2

4812000

2

2902242

1

0272735

Ref.

Not Used 0701020 3291005 3340964 3423030 3423033 4360502 1001092354 3200453 3200454 3300474 3900334 4191708

2 2 2 1 1 1 1 1 1 2 2 3

25

101 102 103 104 105 106 107 108 109 110 111 112 113

3121246

Arm - Lower Inboard Arm - Lower Outboard Arm - Mid Inboard Arm - Mid Outboard (Left Side) Arm - Mid Outboard (Right Side) Arm - Upper Inboard Arm - Upper Outboard Bearing Bearing Prop, Safety Bolt M10 x 70mm Lift Cylinder Assembly (See Section 5 for Breakdown) Locknut M10 Pad Pin Pin Pin Pin Ring, Retaining Tape, Anti-Skid (USA Built Machines Prior to S/N 0200115961& Belgium Built Machines Prior to S/N 1200001202) Washer, Special Carrier, Cable (was p/n 1180381) Ring, Fastener (USA Built Machines Prior to S/N 0200115961 & Belgium Built Machines Prior to S/N 1200001202) Pin, Cotter (USA Built Machines S/N 0200115961 to S/N 0200135154 & Belgium Built Machines S/N 1200001202 to S/N 1200004293) Washer M10 —————————— Arms Kit - 1930ES (Includes Items 2-11 & 23) SCISSOR ARMS INSTALLATIONS - 1930ES

REV. M

P E

Bolt M10 x 60mm Locknut M10 Pad, Slide Pin, Sensor Pin Switch, Proximity Sensor Switch, Rotary Angle Sensor (was p/n 4360526) Mount, Switch Mount, Switch Locknut M4 Screw M4 Screw M6 x 12mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-3

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED) ITEM #

PART NUMBER

QTY.

114 115

4191709 1061036 7020218 70001878 3321402 4160078 4420070

2 1 1 1 1 1 2

116 117 118

3-4

DESCRIPTION

REV.

Screw M6 x 25mm Cable, Manual Descent (Not Shown) T-Handle (with 1/4”-20 Threads) T-Handle (with 5mm Threads) Jam Nut 1/4”-28NF (Not Shown) Spring, Compression (Not Shown) Tape, Anti-Skid (Not Shown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-5

SECTION 3 SCISSOR ARMS FIGURE 3-2.SCISSOR ARMS INSTALLATION - 2030ES

3-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29

101 102 103 104 105 106 107 108 109

3121246

PART NUMBER

QTY.

0272729

Ref.

Not Used 0200798 0200799 0200802 0200803 0200804 0200807 0200816 0962006 0440267 0440266 3574161 0701015 0701022 1684258 3291005 3340962 3422997 3423067 3423036 3423014 3760387 3841143 4740438 1180382 2080071

1 1 1 1 1 1 1 28 4 1 1 1 15 1 16 16 9 1 4 1 14 1 14 1 2

3420156

2

3423038 4812000 4071094

1 2 A/R

2902241

1

0272730

Ref.

Not Used 0701022 3291005 3340957 3423016 3423017 4360502 1001092354 3200453

2 2 2 1 1 1 1 1

DESCRIPTION SCISSOR ARMS INSTALLATION - 2030ES

Arm - Lower Inboard Arm - Mid Inboard Arm - Lower Outboard Arm - Mid Outboard (Left Side) Arm - Mid Outboard (Right Side) Arm - Upper Outboard Arm - Upper Inboard Bearing Bearing Bearing Bar, Prop Attach Bolt M10 x 35mm Bolt M10 x 70mm Lift Cylinder Assembly (See Section 5 for Breakdown) Locknut M10 Pad, Arm Pin Pin (was p/n 3422998) Pin Pin Ring, Retaining Keeper, Pin Washer, Special Carrier, Cable Ring, Fastener (USA Built Machines Prior to S/N 0200115961 & Belgium Built Machines Prior to S/N 1200001202) Pin, Cotter (USA Built Machines S/N 0200115961 to S/N 0200135154 & Belgium Built Machines S/N 1200001202 to S/N 1200004293) Pin Washer M10 Shim, Spacer ——————————— Scissor Arm Kit - 2030ES (Includes Items 2-10,12 & 25) LIMIT SWITCHES INSTALLATION

REV. L

N C

Bolt M10 x 70mm Locknut M10 Pad, Slide Pin Pin Switch, Proximity Sensor Switch, Rotary Angle Sensor (was p/n 4360526) Mount, Switch

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-7

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)

3-8

ITEM #

PART NUMBER

QTY.

110 111 112 113 114

3200454 3300474 3900334 4191706 4191709

1 2 2 3 2

DESCRIPTION

REV.

Mount, Switch Locknut M4 Screw M4 Screw M6 x 12mm Screw M6 x 25mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-9

SECTION 3 SCISSOR ARMS FIGURE 3-3.SCISSOR ARMS INSTALLATION - 2630ES

30 24

21

UPPER LIFT CYLINDER PIN

12

10

12

18

16

15

29

26 39 34

20

18

12

5

25 28

31

11

21 18

33

23 28

31

USA BUILT MACHINES PRIOR TO S/N 0200115961 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001202

12

11

21

19

19

34 36 24 18

28

18

21 23

31

4

18

11 21

21

18

23

21 25

21

11 31

31

28

11

9

28

20

9 USA BUILT MACHINES S/N 0200115961 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001202 TO S/N 1200004293

32 34

18 23 28

31

23

FAR SIDE 23 NEAR SIDE 27

31

28

18

31

18

108

11

18

28 31

LOWER LIFT CYLINDER PIN

18

3-10

20

2 21

104

23

23 28

35

22

102

21 21

22

103

110 113

7

21

11

FAR SIDE 106 NEAR SIDE 105

14

3

8

21

11 38 28

18

21

11

107 ASSEMBLE TO FRAME

31

11 114 112 109 111

6 104

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 36 37 38 39

3121246

PART NUMBER

QTY.

0272728

Ref.

DESCRIPTION SCISSOR ARMS INSTALLATIONS - 2630ES

Not Used 0200798 0200799 0200800 0200801 0200802 0200803 0200804 0200805 0200807 0440267 0440266 Not Used 3574161 4846752 0701015 0701018 0701022 0701029 1684302 3291005 3340962 3422997 3422998 3423036 3423039 3423014 3760387 3841143 3860107 4740438 1180382 1180383 2080071

1 1 1 1 1 1 1 2 1 42 4

Arm - Lower Inboard Arm - Lower Mid Inboard Arm - Upper Mid Inboard Arm - Upper Inboard Arm - Lower Outboard Arm - Lower Mid Outboard (Left Side) Arm - Lower Mid Outboard (Right Side) Arm - Upper Mid Outboard Arm - Upper Outboard Bearing Bearing

1 1 1 1 18 4 1 23 24 15 1 4 1 1 20 1 1 20 1 1 4

3420156

4

3423038 4812000 3423067 4071094 3291007

1 2

2902240

1

Bar, Prop Attach Kicker, Arm Bolt M10 x 35mm Bolt M10 x 50mm Bolt M10 x 70mm Bolt M10 x 120mm Lift Cylinder Assembly (See Section 5 for Breakdown) Locknut M10 Pad, Arm Pin Pin Pin Pin Pin Ring, Retaining Keeper, Pin Roller Washer, Special Carrier, Cable Carrier, Cable Ring, Fastener (USA Built Machines Prior to S/N 0200115961 & Belgium Built Machines Prior to S/N 1200001202) Pin, Cotter (USA Built Machines S/N 0200115961 to S/N 0200135154 & Belgium Built Machines S/N 1200001202 to S/N 1200004293) Pin Washer M10 Pin (Not Shown) Shim, Spacer Locknut M10 ——————————— Scissor Arm Kit - 2630ES (Includes Items 2-12,14,15, 32 & 33)

1 1

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV. M

O

3-11

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED) ITEM #

101 102 103 104 105 106 107 108 109 110 111 112 113 114

3-12

PART NUMBER

QTY.

0272608

Ref.

Not Used 0701022 3291005 3340957 3423016 3423017 4360502 1001092354 3200453 3200454 3300474 3900334 4191706 4191709

2 2 2 1 1 1 1 1 1 2 2 3 2

DESCRIPTION LIMIT SWITCHES INSTALLATION

REV. C

Bolt M10 x 70mm Locknut M10 Pad, Slide Pin Pin Switch, Proximity Sensor Switch, Rotary Angle Sensor (was p/n 4360526) Mount, Switch Mount, Switch Locknut M4 Screw M4 Screw M6 x 12mm Screw M6 x 25mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-13

SECTION 3 SCISSOR ARMS FIGURE 3-4.SCISSOR ARMS INSTALLATION - 2646ES/3246ES

11

31

24

21

UPPER LIFT CYLINDER PIN

17 32

56

8

20 12

17 49

16

13

23 30

34

25

18

21

19

17

7 52

13

30

10

23

18 34

21 14

30

13 26 21

23

18 34

52 21

54 34 30

13

34

21

18 34

22

4

51

23

13

3

13

23 21 30

13

FAR SIDE 23 NEAR SIDE 27

30

30

STEP REF.

18 34

5

13

21 118

36

30

19 53

FAR SIDE 23 NEAR SIDE 27

18

USA BUILT MACHINES PRIOR TO S/N 0200115961 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001202

17

18 34

23

21

18

FAR SIDE 109 NEAR SIDE 108

9

13

1 102

15

21 23 30

34

18

30

18 34

28 107 21

2

112 23

LOWER LIFT CYLINDER PIN

13

3-14

22

6

21 105

104 111 114

21

USA BUILT MACHINES S/N 0200115961 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001202 TO S/N 1200004293

16

113 ASSEMBLE TO FRAME

110 103

107

106

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER

QTY.

0272929 0272928

Ref. Ref. Ref.

0200782 0200783 0200784 0200785 0200786 0200787 0200788 0200789 0200808 0440257 0701016 0701020 0701022 0701027 0701029

1 1 1 1 1 1 1 1 1 2 1 1 19 2 2 1

1684260 1684257 0962155 0962006 2080071

4 40 A/R

3420156

4

20

4812000

1

21 22 23 24 25 26 27 28 29 30 31 32 33

3291005 3340962 3422997 3422998 3423009 3423011 3423014 3423026 Not Used 3760387 3841143 3860104 4420070

24 24 17 1 1 2 1 2

34 35 36 37 to 48 49

4740438 Not Used 3574161 Not Used 4846684

17 18 19

3121246

20 1 1 A/R

DESCRIPTION SCISSOR ARMS ASSEMBLIES - 2646ES/3246ES 2646ES 3246ES

REV. M M

Arm - Lower Inboard Arm - Lower Outboard Arm - Lower Mid Inboard Arm - Upper Mid Outboard (Right Side) Arm - Upper Mid Inboard Arm - Lower Mid Outboard (Right Side) Arm - Upper Inboard Arm - Upper Outboard Arm - Lower Mid Outboard (Left Side) Bearing Bolt M10 x 40mm Bolt M10 x 60mm Bolt M10 x 70mm Bolt M10 x 100mm Bolt M10 x 120mm Lift Cylinder Assembly Options (See Section 5 for Breakdown): 2646ES 3246ES Bearing Bearing Ring, Fastener (USA Built Machines Prior to S/N 0200115961 & Belgium Built Machines Prior to S/N 1200001202) Pin, Cotter (USA Built Machines S/N 0200115961 to S/N 0200135154 & Belgium Built Machines S/N 1200001202 to S/N 1200004293) Flatwasher M10 (Note: Used as a Shim when Head of p/n 3423009 Pin Rubs item 49 Kicker.)

Locknut M10 Pad, Arm Pin Pin Pin Pin Pin Pin

20

Ring, Retaining Keeper, Pin Roller Tape, Anti-Skid (USA Built Machines Prior to S/N 0200115961& Belgium Built Machines S/N 1200001202) Washer, Special

1

Prop, Safety

1

Kicker, Arm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-15

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED) ITEM #

PART NUMBER

QTY.

50 51 52 53 54 55 56

Not Used 0200817 1180380 4812000 4071094 3423170 3291007

1 2 2 A/R 1 1

2902236

1

0272623 0272622

Ref. Ref. Ref.

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118

3-16

Not Used 0701022 3200453 3200454 3291005 3300474 3340957 3423016 3423017 3900334 4191706 4191709 4360502 1001092354 Not Used 4420070

DESCRIPTION

REV.

Arm - Upper Mid Outboard (Left Side) Carrier, Cable Washer, 10mm Shim, Spacer Pin Locknut M10 ——————————— Scissor Arm Kit - 2646ES/3246ES (Includes Items 1-10,17,18,36, 49,51 & 52) SCISSOR ARMS INSTALLATIONS - 2646ES/3246ES 2646ES 3246ES

2 1 1 2 2 2 1 1 2 3 2 1 1

Bolt M10 x 70mm Mount, Switch Mount, Switch Locknut M10 Locknut M4 Pad, Slide Pin, Sensor Pin Screw M4 Screw M6 x 12mm Screw M6 x 25mm Switch, Proximity Sensor Switch, Rotary Angle Sensor (was p/n 4360526)

2

Tape, Anti-Skid

1930ES, 2030ES 2630ES, 2646ES & 3246ES

L

D D

3121246

SECTION 4 PLATFORM

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-1

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION 103

106

6

8 3 10

105 101 104

109

1 110

102

112 107 108

200A 200B 200C

111

7

2

6

7

6

6

4

2

6

4

4-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM #

PART NUMBER

0272633 1001134933 0272666 0272698 0272836 0272837 0272838

1

QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1 Use 1001134934 0272661 0272696

2 3340976 3340965 1001134951

3 4

5 6 7

0561520 3900351

A/R 2 2 2

0701022 0701026 0701029

4 4 A/R 2 2 2

0701024

2

0701027

2

Not Used 3291005

8 4

3423049 See Note 8 9 10

3574067 4812000 0903579 9984279

3121246

2 4 A/R 2 1

DESCRIPTION PLATFORM INSTALLATIONS All Specs Except CE & Japanese Specs 1930ES (Original Equipment) 1930ES (Service Replacement) 2030ES/2630ES 2646ES/3246ES CE & Japanese Specs Only 1930ES 2030ES/2630ES 2646ES/3246ES Note: All versions are available on ANSI Export Spec.

REV.

E A E E K L K

Platform Assembly (See Items 101-112 for Breakdown): 1930ES (Service Replacement) (Original Equipment was p/n 0272637) 2030ES/2630ES 2646ES/3246ES Block, Slide Options: 1930ES (Front Block) 1930ES (Rear Block) 1930ES (Spacer Sleeve Used with Rear Block) (Service Replacement Platforms Only) 2030ES/2630ES/2646ES/3246ES Bolt M10 x 30mm Bolt M10 Options: 70mm Length (Front Slide Block - 1930ES) 90mm Length (Rear Slide Block - 1930ES) 120mm Length (Rear Slide Block - 1930ES) (Service Replacement Platform Only) 80mm Length (Front Slide Block - 2030ES/2630ES/2646ES/ 3246ES) 100mm Length (Rear Slide Block - 2030ES/2630ES/2646ES/ 3246ES) Locknut M10 Pin Options: All Machines except CE & Japanese Specs CE & Japanese Spec Machines (Note: Refer to JLG Supplement p/n 3124288) Plate, Extension Stop Flatwasher M10 Bracket, Platform Containment Options: Bracket (Standard on 2646ES/3246ES Only) Service Kit to Install Brackets (Includes qty 2 p/n 0903579 Brackets & Instructions) (Suggested installation on ALL ES models USA Built Machines S/N 0200127552 to 0200135154 & on ALL ES models Belgium Built Machines S/N 1200003021 to S/N 1200004293)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-3

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

Use 1001134934 1001134934 0272661 0272696

Ref. Ref. Ref. Ref. Ref.

101 102 103

0630565 3291005 3423013

8 8 4

104

3760348

4

105

4 3860110 3860118

106

4 3860106 4340914

107 4420071 4420075 4420073 108

109 110

4420072 4420074 4812000

A/R 3 3 5 A/R 3 5 8 1

Use 1001134935 4846789 4846761 111

1 4846768 4846764

112

1 Use 2540043 2540045

Ref. A/R

200

200A 200B 200C

4-4

2915241 2915240 2915241

1 1 1

DESCRIPTION

REV.

PLATFORM ASSEMBLY 1930ES (Original Equipment was p/n 0272637) 1930ES (Service Replacement) 2030ES/2630ES 2646ES/3246ES

E A E F

Bolt, Carriage M10 x 50mm Locknut M10 Pin (USA Built Machines Prior to S/N 0200127552 & Belgium Built Machines Prior to S/N 1200003021) Ring, Retaining (USA Built Machines Prior to S/N 0200127552 & Belgium Built Machines Prior to S/N 1200003021) Roller Options: USA Built Machines Prior to S/N 0200127552 & Belgium Built Machines Prior to S/N 1200003021 USA Built Machines S/N 0200127552 to S/N 0200135154 & Belgium Built S/N 1200003021 to S/N 1200004293 Spacer/Mount Options: USA Built Machines Prior to S/N 0200127552 & Belgium Built Machines Prior to S/N 1200003021 USA Built Machines S/N 0200127552 to S/N 0200135154 & Belgium Built S/N 1200003021 to S/N 1200004293 Tape, Anti-Skid Options: 1930ES 2030ES/2630ES 2646ES/3246ES Tape, Anti-Skid Options: 1930ES/2030ES/2630ES 2646ES/3246ES Flatwasher M10 Platform Weldment Options: 1930ES (Service Replacement) (Original Equipment was p/n 4846766) 2030ES/2630ES 2646ES/3246ES Extension Weldment Options: 1930ES/2030ES/2630ES 2646ES/3246ES Grommet Options: USA Built Machines Prior to S/N 0200132206 & Belgium Built Machines Prior to S/N 1200003748 USA Built Machines S/N 0200132206 to S/N 0200135154 & Belgium Built S/N 1200003748 to S/N 1200004293 SLIDE BLOCK MOUNT REPAIR KITS Fixed Mount Repair Kit (Kit includes components & instructions to repair weld cracks in fixed mounting block supports on aluminum platforms 1930ES Fixed Mount Repair Kit 2030ES/2630ES Fixed Mount Repair Kit 2646ES/3246ES Fixed Mount Repair Kit

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-5

SECTION 4 PLATFORM FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES

4-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

3121246

PART NUMBER

QTY.

0272611 0272910

Ref. Ref. Ref.

Not Used 3574183 3574184 3641480 3641481 3641482 4568645 4846784 4846785 0630565 1380132 2080040 Not Used 3290606 3291005 3423151 2560088 3520072 3860111 4010616 4010617 3841649 4812000 Not Used 4846786 Not Used 3340612 Not Used 3820019 3900345 3290806

DESCRIPTION RAIL INSTALLATION - 1930ES Rails with Gate Closure Rails with Chain Closure

1 1 1 1 1 1 1 1 16 2 A/R

Plate, Billboard (Upper) Plate, Billboard (Lower) Rail, Side (Left) Rail, Side (Right) Rail, Extension Platform (Front) Rail (Rear) Rail, Slide (Left) Rail, Slide (Right) Bolt, Carriage M10 x 55mm Clip, Gripper Fastener, Huck

A/R 16 2 2 2 2 A/R 4 2 16

Capnut M6 Locknut M10 Pin, Plunger (was p/n 3423047) Cover, Handle Cap-Plug Roller Screw M6 x 40mm Screw M6 x 45mm Extension, Midrail (was p/n 4568631) Flatwasher M10

2 18in/46cm

2 2 2

2902249

1

2902391

1

2902392

1

REV. H E

Handle, Extension Pad, Rail Rivet Screw M8 x 45mm Capnut M8 ————————— Rails Kit - 1930ES Options: (Includes Items 2-9 & 25) (USA Built Machines Prior to S/N 0200124833 & Belgium Built Machines Prior to S/N 1200002342) Rails with Gate Closure - (Includes Items 2-9, 11, 14, 16,17, 19, 24-25, 27-31 & 124) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/ N 1200002342 to S/N 1200004293) Rails with Chain Closure - (Includes Items 2-9, 11, 14, 16, 17, 19, 25, & 27-31) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to S/N 1200004293)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

J

F

F

4-7

SECTION 4 PLATFORM FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED) ITEM #

101 to 112 113 114 to 123 124 125 126 127 128

PART NUMBER

QTY.

0272611

Ref.

Not Used 2600281 Not Used 4846723 Not Used 3080007 Not Used 3820016

0272910 201 202 203 to 205 206 207 208 209

4-8

Not Used 1260136 Not Used 2820097 Not Used 1001101076 3010088

DESCRIPTION

REV.

GATE CLOSURE COMPONENTS

J

2

Hinge

1

Gate

1

Magnet, Gate (was p/n 3080006)

1

Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium Built Machines Prior to S/N 1200002342)

Ref.

CHAIN CLOSURE COMPONENTS

2ft/61cm

Chain

2ft/61cm

Cover, Chain

1 2

G

Snap Latch Repair Kit (was p/n 2940064) (includes Item 209) Link

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-9

SECTION 4 PLATFORM FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES

4-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES ITEM #

PART NUMBER

QTY.

0273479

Ref. Ref.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Not Used 1271571 1271572 3574183 3574184 3641534 3641535 3641536 4568645 4568667 4568711 4846786 4846794 4846795 4846796 4846797 0630565 Purchase Item 28 1380132 2080040 2560088 2600281 3080007 3290606 3290806 3291005 3340612 Use 3423278

29 30 31 32

3423151 3520072 3760170 3820016

2 4 4 1

33 34 35 36 37 38 39 40

3820019 3841649 3860111 3900345 4010616 4010617 4812000 4846723

2 2 2 2 A/R 20 16 1

3121246

1 1 1 1 1 1 2 1 4 2 2 1 1 1 1 16 4 2 16 2 2 1 A/R 2 16 18in/46cm

4

DESCRIPTION RAIL INSTALLATION - 1930ES Rails with Gate Closure

REV. F

Rail, Slide (Right) Rail, Slide (Left) Plate, Billboard (Upper) Plate, Billboard (Lower) Rail (Left Lower Side) Rail (Right Lower Side) Rail (Both Upper Sides) Rail (Rear Upper) Tube, Folding (Side) Tube, Folding (Front) Handle, Extension Rail (Front Upper) Rail (Front Mid) Tube, Folding (Left Rear) Tube, Folding (Right Rear) Bolt, Carriage M10 x 55mm Lanyard (was p/n 1060379) Clip, Gripper Fastener, Huck Cover, Handle Hinge Magnet, Gate (was p/n 3080006) Capnut M6 Capnut M8 Capnut M10 Pad, Rail Pin & Lanyard Kit (Includes Items 18 & 31) (was p/n 3421453 Pin Only) Pin, Plunger (was p/n 3423047) Cap-Plug Ring, Split Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium Built Machines Prior to S/N 1200002342) Rivet Tube, Slide (Mid) Roller Capscrew M8 x 45mm Screw M6 x 40mm Screw M6 x 45mm Flatwasher M10 Gate —————————

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-11

SECTION 4 PLATFORM FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED) ITEM #

4-12

PART NUMBER

QTY.

2902294

1

2902384

1

DESCRIPTION

REV.

Rails Kit - 1930ES Options: (Includes Items 2-16) (USA Built Machines Prior to S/N 0200124833 & Belgium Built Machines Prior to S/N 1200002342) (Includes Items 2-16, 19, 21, 25, 27-29, 32, 33, 35-36, 38 & 40) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to 1200004293)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

E

F

3121246

SECTION 4 PLATFORM FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-13

SECTION 4 PLATFORM FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES

4-14

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

3121246

PART NUMBER

QTY.

DESCRIPTION

0272667 0272911

Ref. Ref. Ref.

RAIL INSTALLATION - 2030ES/2630ES Rails with Gate Closure Rails with Chain Closure

Not Used 3574183 3574184 4846791 4846792 4846793 4846794 4846795 4846796 4846797 4846799 4846800 0630565 2560088 Purchase Item 20 2080040 Not Used 3290606 3291005 3423278 3423151 Not Used 3520072 3760170 3860085 4010616 4010617 3841649 4568645 4568667 4568711 4812000 Not Used 4846786 1380132 Not Used 3340612 3820019 3900345 3290806

1 1 1 1 2 1 1 1 1 1 1 16 1 A/R

Plate, Billboard (Upper) Plate, Billboard (Lower) Rail, Side (Left) Rail, Side (Right) Rail, Platform (Top) Rail, Extension (Top) Rail, Extension (Mid) Rail, Upright (Left Rear) Rail, Upright (Right Rear) Rail, Slide (Left) Rail, Slide (Right) Bolt, Carriage M10 x 55mm Handle Lanyard (was p/n 1060379) Fastener, Huck

A/R 16 4 2

Capnut M6 Locknut M10 Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin) Pin, Plunger (was p/n 3423047)

4 4 2 A/R 24 2 1 6 2 16

Cap-Plug Ring, Split Roller Screw M6 x 40mm Screw M6 x 45mm Extension, Midrail (was p/n 4568631) Rail (Rear) Tube, Folding Post (Platform) Tube, Folding Post (Extension) Flatwasher M10

2 2 18in/46cm

2 2 2

REV. J H

Handle, Extension Clip, Gripper Pad, Rail Rivet Screw M8 x 45mm Capnut M8 —————————

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-15

SECTION 4 PLATFORM FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED) ITEM #

101 to 116 117 118 to 121 122 123 to 132 133 134 to 135 136

PART NUMBER

QTY.

2902250

1

2902376

1

2902382

1

0272667

Ref.

Not Used 2600281 Not Used 3080007 Not Used 4846723 Not Used 3820016

0272911 201 to 202 203 204 to 206 207 208 209 210

4-16

Not Used 1260136 Not Used 2820097 Not Used 1001101076 3010088

DESCRIPTION

REV.

Rails Kit - 2030ES/2630ES Options: Rail Kit (Includes Items 2-12, 29-31& 34) (USA Built Machines Prior to S/N 0200124833 & Belgium Built Machines Prior to S/N 1200002342) Rails with Gate Closure (Includes Items 2-12, 14-15, 20-21, 24-25, 27, 29-31, 33-40 & 133) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to S/N 1200004293) Rails with Chain Closure (Includes Items 2-12, 14-15, 20-21, 24-25, 27, 29-31 & 33-40) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to S/N 1200004293) GATE CLOSURE COMPONENTS

Hinge

1

Magnet, Gate (was p/n 3080006)

1

Gate

2

Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium Built Machines Prior to S/N 1200002342) CHAIN CLOSURE COMPONENTS

2ft/61cm

Chain

2ft/61cm

Cover, Chain

1 2

H

H

J

2

Ref.

J

H

Snap Latch Repair Kit (was p/n 2940064) (Includes Item 210) Link

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-17

SECTION 4 PLATFORM FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES

4-18

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES ITEM #

1 2 3

PART NUMBER

QTY.

0272697 0272912

Ref. Ref. Ref.

Not Used 3574150

1 1

4 A/R 12 4 A/R 18 4 2 2 2 4 2 A/R 24 1 2 6 2 18

Capnut M6 Locknut M10 Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin) Pin, Plunger (was p/n 3423047) Clip, Gripper Cap-Plug Ring, Split Roller Screw M6 x 40mm Screw M6 x 45mm Rail (Rear) Extension, Midrail (was p/n 4568664) Tube, Folding Post (Platform) Tube, Folding Post (Extension) Flatwasher M10

3641582 4846771 4846772 4846776 4846777 4846778 4846779 4846780 4846781 4846786 0630565 3340612 Purchase Item 20 2080040

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 to 36 37 38 39 40

Not Used 3290606 3291005 Use 3423278 3423151 1380132 3520072 3760170 3860111 4010616 4010617 4568645 3841648 4568667 4568711 4812000 Not Used 2560088 Not Used 3290806 3820019 3900345 3300477

3121246

RAIL INSTALLATION - 2646ES/32646ES Gate Entry Chain Entry

Plate, Billboard Rail, Side (Left) Options: USA Built Machines Prior to S/N 0200130600 & Belgium Built Machines Prior to S/N 1200003263 USA Built Machines S/N 0200130600 to S/N 0200135154 & Belgium Built Machines S/N 1200003263 to S/N 1200004293 Rail, Side (Right) Rail, Platform (Top) Rail, Extension (Top) Rail, Extension (Mid) Rail, Slide (Left) Rail, Slide (Right) Rail, Upright (Left Rear) Rail, Upright (Right Rear) Handle, Extension Bolt, Carriage M10 x 55mm Pad, Cover Lanyard (was p/n 1060379) Fastener, Huck Gate Entry Chain Entry

4846770

4 5 6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION

1 2 1 1 1 1 1 1 2 18 18in/46cm

2

Grip, Handle

2 2 2 2

Capnut M8 Rivet Screw M8 x 45 Nut, Acorn

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV. K I

4-19

SECTION 4 PLATFORM FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED) ITEM #

101 to 116 117 118 to 132 133 134 135 136

201 to 202 203 204 to 206 207 208 209 210

4-20

PART NUMBER

QTY.

2902247

1

2902381

1

2902383

1

0272697

Ref.

DESCRIPTION ————————— Rails Kit - 2646ES/3246ES Options: Rail Kit (Includes Items 2-12,28, 30 & 31) (USA Built Machines Prior to S/N 0200124833 & Belgium Built Machines Prior to S/N 1200002342) Rails with Gate Closure (Includes Items 2-12, 14-15, 20-22, 24-25, 27-28, 30-31, 33-34, 36-39 & 133) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to S/N 1200004293) Rails with Chain Closure (Includes Items 2-12, 14-15, 20-22, 24-25, 27-28, 30-31, 33-34 & 36-39) (USA Built Machines S/N 0200124833 to S/N 0200135154 & Belgium Built Machines S/N 1200002342 to S/N 1200004293) GATE ENTRY INSTALLATION

Not Used 2600281 Not Used 4846723 Not Used 3080007 3820016

2

Hinge

1

Gate

0272912

Ref.

Not Used 1260136 Not Used 2820097 Not Used 1001101076 3010088

1 2

J

H

H

K

Magnet, Gate (was p/n 3080006) Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium Built Machines Prior to S/N 1200002342) CHAIN ENTRY INSTALLATION

2ft/61m

Chain

2ft/61m

Cover, Chain

1 2

REV.

I

Snap Latch Repair Kit (was p/n 2940064) (Includes Item 210) Link, Repair

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-21

SECTION 4 PLATFORM FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION 19

13 19 12 23 14

24

2 19

6 16 11

4 23 14

17

202

201 20 204

7

204 203

21

3 18

25

5

21

10 9 8 17 20 22

101C

1

17 15 27

101D 101B 101A

4-22

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION ITEM #

PART NUMBER

QTY.

0272778 0272779

Ref. Ref. Ref.

DESCRIPTION CONSOLE BOX ASSEMBLY All Specs except CE Spec (See Note) CE Spec (See Note)

REV. F F

Note: When replacing complete assembly, use p/n 1001091153 for All Specs except CE Spec Machines.

Use p/n 1001091154 for CE Spec Machines.

1 2 3 4

0140011 Kit 3 1380156 Use 1001134438

1 1 1 1

5 6

1671098

1 1

23 24 25 26

1705674 1705675 1705676 2560179 Use 1001091390 Use 1001091390 Use 1001091279 Kit 2 or 3 3300473 3340968 3380475 Kit 1, 2 or 3 3900333 4160203 4191306 4191407 4191409 4360475 7020175 7020176 4360538 4360539 4568738 4922870

1 1 1 1 1 1 4 2 2 1 4 1 11 8 6 1 1 1 2 1 1 1

27

1703819

1

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3121246

Alarm Module, Platform Box Control (was p/n 0610162) E-Clip Drive/Steer Controller Assembly (Original Equipment was p/n 1600345 - See Figure 4-7 for Breakdown) (For Service Replacement Components p/n 1600402 & 1001134438 See Figure 4-8 for Breakdown) Latch Decal - Icon Options: All Specs except CE Spec CE Spec Decal - Emergency Stop Ring Handle, Latch Housing, Joystick (Lower) (was p/n 2760113) Mount, Joystick (was p/n 2760114) Housing, Module Mounting (Lower) (was p/n 2760115) Housing, Module Mounting (Upper) (was p/n 2760116) Nut M6 Button (Includes Black Button Only) Panel, Side Plate, Decal (was p/n 3574249) Screw M6 x 190mm Spring, Compression Screw M3.5 x 12mm Screw M4 x 16mm Screw M4 x 25mm Switch, Emergency Stop Cap Block, Contact Strip, Switch & Membrane Switch, Toggle Tube, Spacer Harness, Platform Box (Not Shown - See Section 7 for Breakdown) Decal - Directional Arrow ——————————

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-23

SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED) ITEM #

101 101A 101B 101C 101D

201 202 203 204

4-24

PART NUMBER

QTY.

1001091967

1

1001091393

1

1001091965

1

0272878

Ref.

1671131

1

Use 1001118216

Ref.

Use 1001118215 0760808 1380159 Use 1001116154 3290805

4 4 1 4

0274386

Ref.

3290405 3575794 3900338 4811400

2 1 2 4

DESCRIPTION

REV.

Kit Options: Kit 1 - Decal Kit (Includes Items 6, 16 & 19) Note: Two Item 6’s are included in the kit - 1 for All Specs Except CE and 1 for CE Specs. Use decal required for applicable spec. Dispose of the decal not used.

Note: If Housing has been replaced with Kit 1001091393 or Kit 1001091965, use Decal Kit p/n 1001091968 Kit 2 - Decal & Housing Kit (Includes Items 6, 12, 16 & 19) Note: Two Item 6’s are included in the kit - 1 for All Specs Except CE and 1 for CE Specs. Use decal required for applicable spec. Dispose of the decal not used.

Kit 3 - Decal, Housing & PC Board Kit (Includes Items 2, 6, 12, 16 & 19) Note: Two Item 6’s are included in the kit - 1 for All Specs Except CE and 1 for CE Specs. Use decal required for applicable spec. Dispose of the decal not used.

ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

A

A

A

A

Cover, Lockable Platform Console Box PLATFORM BOX COVER INSTALLATION (WAS P/N 0273841)

A/C

Kit, Platform Box Shield (was p/n 2902341) Bolt M8 x 16mm Clip, Cover Mounting Cover, Platform Box (was p/n 1671161) Locknut M8 PLATFORM BOX HANGER INSTALLATION (OPTIONAL)

B

Locknut M4 Plate, Bracket Screw M4 x 20mm Flatwasher M4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-25

SECTION 4 PLATFORM FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT)

4-26

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) ITEM #

1 1A 1B 1C 1D 1E 1F 1G 2 2A 2B 2C 2D 2E 3 3A

3121246

PART NUMBER

QTY.

See Note

Ref. Ref.

7020551 7020500 7020501 7003790 7011997 Not Available Not Available Not Available Not Available 7020552 7020553 7020554 7020555 7020556 Not Available 4460266 4460226 4460265 4460227

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 7

DESCRIPTION CONTROLLER ASSEMBLY Note: Use p/n 1001134438 as replacement. Original Equipment was p/n 1600345

REV. A

Grip Assembly Switch, Steer Rocker Switch, Enable Push Button Cap, Rubber Rocker (Includes Lock Ring) Trigger Grip - Right Half Grip - Left Half Actuator, Switch Handle/Housing Assembly Bezel Gasket Spring, Centering Foot, Centering Boot, Rubber Electrical Assembly (Not Shown) Connector, Receptacle - 9 Pin Socket, Female Plug, Male - 9 Position (Part of Platform Box Harness) Pin, Male (Part of Platform Box Harness)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-27

SECTION 4 PLATFORM FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)

4-28

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) ITEM #

1 2 3

4

3121246

PART NUMBER

QTY.

DESCRIPTION

REV.

See Note

1 Ref.

DRIVE/STEER CONTROLLER ASSEMBLY Note: Use p/n 1001134438 as replacement (was p/n 1600402).

Original Equipment was p/n 1600345.

A

70001250 70001252 70001251 70003650

1 1 1 1

70000084 70000082 7027766 7027365 70001253 70000683 70000685 70000686 70000684 7027367 7027765

1 1 1 1 1 4 2 2 2 1 1

Boot, Panel Gasket, Mounting Bezel, Mounting Handle Repair Kit (Includes handle gasket, item#4 push button and item #4 lever installed in front handle half, back handle half, top actuator, boot and hardware.)

Cap, Rubber Microswitch Ring, Retaining Actuator, Handle Gasket, Handle Washer, Neoprene Spacer, Plastic Screw (Top) Screw (Bottom) Switch, Push Button Lever, Enable

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-29

SECTION 4 PLATFORM FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) ITEM #

4-30

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 5 CYLINDER

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-1

SECTION 5 CYLINDER FIGURE 5-1.LIFT CYLINDER ASSEMBLY

251A 251B 251C 252A 252B

216

216

223 205 201

203 204 224 225B

207 227

210

202

225A

OR 208

9 222

206 208

1930ES ONLY

317 206 208

315

316

215 10 213

7 226 214

5-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

221

3121246

SECTION 5 CYLINDER 102D 102B

102C 1 103K

106D

103J

8 102A

106J 106E

103H

103 103D 103H

103A 103E 103B 106B

4 104 103G

106K 106H 106G 106C 105

105A

106F 104A

107 106A

107A 101C

107 103F 103C

101B 101A 107B

5 3

219 107

220 212

101 220

2 6

217

218 OPPOSITE SIDE OF CYLINDER PORT BLOCK

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-3

SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY ITEM #

1 2 3 4 5 6 7

PART NUMBER

QTY.

1684265 1684258 1684302 1684260 1684257

Ref. Ref. Ref. Ref. Ref. Ref.

7023577 Not Available Not Available 7023589 Not Available 7023539

2 1 1 4 2 1 1

7023558 7023549 7023568 7023557 7023535 8

9 10 11

2 70003646 70003645 Not Available Not Available 7019864

1 1 1 1

7023558 7023549 7023568 7023557 7023535 101

101A 101B 101C 102 102A 102B 102C

5-4

1 7023569 7023587 7023585 7023578 7023583 7023593 Use Item 101 Use Item 101 7023570 70000658 Not Available 7023579 70000659

1 4 1 A/R 1 1 2 1 1

DESCRIPTION

REV.

LIFT CYLINDER ASSEMBLY 1930ES 2030ES 2630ES 2646ES 3246ES

D C B E E

O-Ring Capscrew (All except 1930ES Models) Locknut (All except 1930ES Models) Capscrew Flatwasher (All except 1930ES Models) Clamp (All except 1930ES Models) Power Pack Assembly - Complete Options (See Items 101107B for Breakdown): 1930ES 2030ES 2630ES 2646ES 3246ES Pin, Alignment Options: Pin, Dowel Rollpin Cylinder Assembly Only (See Items 201-227 for Breakdown) Plug, Brass (Orifice) Setscrew (1930ES Only) (Not Shown) POWER PACK ASSEMBLY - COMPLETE 1930ES (1684265 Cylinder) 2030ES (1684258 Cylinder) 2630ES (1684302 Cylinder) 2646ES (1684260 Cylinder) 3246ES (1684257 Cylinder) Tank Kit Options (Note: Includes Tank & Items 101A-101C): 1930ES 2030ES 2630ES 2646ES 3246ES Plug, Fill Screw Magnet Motor Options: 1930ES/2030ES/2630ES Motor Brush Kit - 7023570 Motor Screw 2646ES/3246ES Motor Brush Kit - 7023579 Motor

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

102D

Not Available Not Available 7023571 70000335 Use Item 103 Use Item 103 Use Item 103 See Note Use Item 103 2220883 Use Item 103 Use Item 103 Use Item 103

4 4 1 1 1 1 1 1 1 2 3 1 1 1

103 103A 103B 103C 103D 103E 103F 103G 103H 103J 103K 104

104A 105 105A 106 106A 106B 106C 106D 106E 106F 106G 106H 106J

106K 107

107A 107B

7023572 7023588 7023580 See Note 7023573 7023591 Not Available See Note Not Available Use Item 106J Use Item 106J See Note Not Available Not Available 7023574 7023581 Not Available 7023575 7023586 7023582 7023584 Use Item 107 7023576

1 1 1 A/R 1 1 1 1 1 1 1 1 1

4 1

1 1 Ref.

201 202 203 204 205

3121246

See Note See Note See Note See Note See Note

1 1 2 1 1

DESCRIPTION

REV.

Screw Washer Adapter Kit O-Ring Screw Screw Adapter Seal (Note: Use Item 252A or 252B) Retainer Plug Plug Breather 9/16”- 12UNC Breather 9/16”- 18SAE Pump Options: Note: Shaft Seal is only Repair Part Available. No Other Service Parts Available - Replace Complete Pump.

1930ES/2630ES Pump 2030ES Pump 2646ES/3246ES Pump Seal, Shaft (Note: Use Item 252A or 252B) Relief Valve Assembly Sealing Washer Power Pack Miscellaneous Service Parts Seal Seal (Note: Use Item 252A or 252B) Screw Sleeve (1930ES/2030ES/2630ES Only) Rollpin (1930ES/2030ES/2630ES Only) Seal (Note: Use Item 252A or 252B) Tab, Locking Retainer, Tube Coupler Kit Options: 1930ES/2030ES/2630ES (Includes Items 106D & 106E) 2646ES/3246ES Screw Tube Kit Options: 1930ES 2030ES/2630ES 2646ES 3246ES Strainer Filter Element (Includes Seal) CYLINDER ASSEMBLY ONLY COMPONENTS O-Ring (Note: Use Item 251A, 251B or 251C) O-Ring (Note: Use Item 251A, 251B or 251C) O-Ring (Note: Use Item 251A, 251B or 251C) Seal (Note: Use Item 251A, 251B or 251C) Wiper (Note: Use Item 251A, 251B or 251C)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-5

SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

206

See Note

1

207 208 209 210 211 212 213 214 215

See Note See Note Not Used Not Available 2220882 2220883 7023543 7023542

2 2

Seal (Note: Use Item 251A, 251B or 251C) (Note: This is a 3 piece seal. Assembly may be required) Ring, Wear (Note: Use Item 251A, 251B or 251C) Ring, Wear (Note: Use Item 251A, 251B or 251C)

1 4 8 1 1 2

0962257 0962006 216

217 218 219 220 221 222

2 0962257 0962181 7023538 7023537 7023536 7023541 7023540

1 1 1 3 1 1

7023553 7023548 7023556 7023534 223

1 7023552 7023547 7023555 7023533

224

1 7023551 7023546 7023532

225 225A 225B 225B 226 227

1 7023550 7023545 7023531 7023530 Not Required 7023529

A/R 0 1

REV.

Locknut Plug, Steel (SAE #3) (Not Shown) Plug, Steel (SAE #4) Valve, Proportional (Lift Down) Valve, Relief (Steer) Bushing Options: 1930ES/2030ES/2630ES 2646ES/3246ES Bushing Options: 1930ES/2030ES/2630ES 2646ES/3246ES Valve, Check Directional Control Valve (Steer) Directional Control Valve (Lift Up) Coil (Steer & Lift Up) Coil (Lift Down) Barrel Options: 1930ES 2030ES/2630ES 2646ES 3246ES Rod Options: 1930ES 2030ES/2630ES 2646ES 3246ES Head Options: 1930ES 2030ES/2630ES 2646ES/3246ES Piston Options: 1930ES 2030ES/2630ES 2646ES/3246ES Emergency Release Assembly Spacer Options: 1930ES/2030ES/2630ES/2646ES 3246ES SEAL KIT OPTIONS

251 251A 251B 251C

5-6

1 7023554 7023544 7023528

Seal Kit - Cylinder Options (Includes Items 201-208): 1930ES 2030ES/2630ES 2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

252 252A 252B

301 to 314 315

316 317

3121246

QTY.

DESCRIPTION

1

Seal Kit - Reservoir/Pump Options (Includes 103A, 103E, 104A, 106B & 106F): 1930ES/2030ES/2630ES 2646ES/3246ES

70001709 70001982

0272735 0272730 0272608 0272623 0272622 Not Used

Ref. Ref. Ref. Ref. Ref. Ref. 1

1061036 Use 1061036 1061034 7020218 70001878 3321402 4160078

1 1 1 1

MANUAL DESCENT COMPONENTS 1930ES 2030ES 2630ES 2646ES 3246ES

REV.

H D D F F

Cable, Pull Options: 1930ES 2030ES/2630ES (was p/n 1061035) 2646ES/3246ES T-Handle (with 1/4”-20 Threads) T-Handle (with 5mm Threads) Nut, Jam 1/4”-18NF Spring

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-7

SECTION 5 CYLINDER FIGURE 5-2. STEER CYLINDER ASSEMBLY

5-8

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER FIGURE 5-2. STEER CYLINDER ASSEMBLY ITEM #

1 2 3 4 5 6 7 8 9 10

PART NUMBER

QTY.

1684237 1684263

Ref. Ref. Ref.

Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Not Used 7023564 2110404

O-Ring O-Ring Ring, Back-Up Seal Wiper Seal

1 2 1

Ring, Retaining Fitting, Straight Adapter Tube Assembly Options: 1930ES/2030ES/2630ES 2346ES/3246ES Rod Options: 1930ES/2030ES/2630ES 2346ES/3246ES Head Piston Spacer Options: 1930ES/2030ES/2630ES 2346ES/3246ES Bushing

12 13 14

1 7023562 7023566 7023561 7023560

2 1

15 16 to 50

Not Required 7023565 0440259 Not Used

0 2 2

51

7023559

1

3121246

STEER CYLINDER ASSEMBLY 1930ES/2030ES/2630ES 2646ES/3246ES

1 2 2 2 2 1

7023563 7023567 11

DESCRIPTION

REV. D E

————————— Seal Kit - Cylinder (Includes Items 1-6)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-9

SECTION 5 CYLINDER FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED) ITEM #

5-10

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 6 HYDRAULIC

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

6-1

SECTION 6 HYDRAULIC FIGURE 6-1.HYDRAULIC DIAGRAM

6-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM #

1 to 4 5

6 to 12 13

101 to 108 109

3121246

PART NUMBER

QTY.

0272371 0273227 0272372 2792599

Ref. Ref. Ref. Ref. Ref.

DESCRIPTION HYDRAULIC COMPONENTS Steer Hydraulics (1930ES) Steer Hydraulics (2030ES/2630ES) Steer Hydraulics (2646ES/3246ES) Hydraulic Schematic

REV. F C F C

Not Used 2 2753882 2753883 Not Used 2110404

Hose Options: 1930ES/2030ES/2630ES 2646ES/3246ES

2

Fitting, Straight

1684237 1684263

Ref. Ref. Ref.

STEER CYLINDER ASSEMBLY 1930ES/2030ES/2630ES 2646ES/3246ES

Not Used 2110404

2

Fitting, Straight Adapter

1930ES, 2030ES 2630ES, 2646ES & 3246ES

D D

6-3

SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM #

6-4

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 7 ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-1

SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL SCHEMATIC

7-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 7 ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-3

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION 5 406A

PLATFORM CONSOLE BOX

6

BRAKE DISCONNECT SWITCH

401E

4 406

504B 504A 504C 504

OR LIFT CYLINDER VALVE BLOCK

504D 504 3 405A

PLATFORM RECEPTACLE

1 4 2 103 104 105 106 111 118 122

405

125 118 120

1

118 121

503A 503D

503B

401E

503C

100

401F 404A

123 124 118 119 TO LSS 102 104 105 107 108

401E

401

114 115 116 117

101 104 105 109 113 401T

503E

401D 401J

401R 401S 403

401P 402A

401 201C

401C 201B

401

ROTARY ANGLE SENSOR

401M 403A

401 401K

404

PROXIMITY SENSOR 402D

401P 402A

201

201A

202B 202

402

201B 201D

402C

402B

402C

202A

GROUND CONTROL BOX

7-4

DRIVE MOTORS

410

409

1930ES, 2030ES 2630ES, 2646ES & 3246ES

409 410

3121246

SECTION 7 ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-5

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION ITEM #

PART NUMBER

QTY. Ref.

1 2

3 4 5 6

1 1 6 8 1 1 1 8 2 1 1

Platform Box Harness Connector - 14 Position Pin, Male Plug, Sealing Lockwasher Nut, Panel Plug, Male - 9 Position Pin, Male Grommet 90° Receptacle, Female - 3 Position Plug, Male - 16 Position

0272832 0272833 0272834 0272835

Ref. Ref. Ref. Ref. Ref.

PLATFORM CABLES INSTALLATION 1930ES 2030ES 2630ES 2646ES/3246ES

1 See Note

See Note

REV.

CONSOLE BOX COMPONENTS

4922870 4461016 4460464 4460466 4460496 4460497 4460265 4460267 2540042 Not Available 4461057

100

7-6

DESCRIPTION

A

G G G G

Platform to Ground Harness Options: 1930ES (Was p/n 1061028) ANSI, ANSI Export, Japanese & UL Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094154 & item 118 p/n 1001104466. For Platform to Ground Cable purchase only p/n 1001094154. See Additional notes above Item 101.)

Australian & CE Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094332 & item 118 p/n 1001104466. For Platform to Ground Cable purchase only p/n 1001094332. See Additional notes above Item 101.)

2030ES (Was p/n 1061029) ANSI, ANSI Export, Japanese & UL Specs (Note: For complete Ground to Platform Control Box Harness purchase p/ns 1001094155 & item 118p/n 1001104467. For Platform to Ground Cable purchase only p/n 1001094155. See Additional notes above Item 101.)

Australian & CE Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094333 & item 118 p/n 1001104467. For Platform to Ground Cable purchase only p/n 1001094333. See Additional notes above Item 101.)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

100 Continued

See Note

QTY.

1 1 1 19 9 1 1 1 1

2630ES (Was p/n 1061030) ANSI, ANSI Export, Japanese & UL Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094156 & item 118 p/n 1001104467. For Platform to Ground Cable purchase only p/n 1001094156. See Additional notes above Item 101.)

Australian & CE Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094334 & item 118 p/n 1001104467. For Platform to Ground Cable purchase only p/n 1001094334. See Additional notes above Item 101.)

2646ES/3246ES (Was p/n 1061031) ANSI, ANSI Export, Japanese & UL Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094157 & item 118 p/n 1001104468. For Platform to Ground Cable purchase only p/n 1001094157. See Additional notes above Item 101.)

Australian & CE Specs (Note: For complete Ground to Platform Control Box Harness, purchase p/ns 1001094335 & item 118 p/n 1001104468. For Platform to Ground Cable purchase only p/n 1001094335. See Additional notes above Item 101.)

Note: If machine is equipped with platform rail padding limit switches harness p/n 4923250, replace with p/n 4923632 when installing complete Ground to Platform Control Box Harness.

Note: If machine is equipped with overload sensing harness p/n 4922908, replace with p/n 4923228 when installing complete Ground to Platform Control Box Harness.

Note: Items 101-111 are Components for Original Equipment Platform to Ground Cable. See Items 119-122 if equipped with Replacement Coiled Harness Cable.

Boot, 8 Position Boot, 6 Position Resistor Socket, Female Plug, Sealing Connector -14 Position Plug, Male - 6 Position Receptacle, Female - 6 Position Plug, Male - 8 Position

1 A/R A/R A/R A/R 2

Cap, Dust Clamp, Hose (1930ES/2646ES/3246ES Only - Not Shown) Grease, Dielectric Retainer Washer, Spec. Cable Screw M6 x 20mm

See Note

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116

3121246

0840058 0840059 3730119 4460465 4460466 4460754 4460894 4460899 4460930 Not Used 4460493 1320318 0100048 1380158 4740545 0760610

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

7-7

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

117

3290607

2

118

119

1 1001104466 1001104467 1001104468 4460930 4460465 4460944 4460466 0840061 2820028

120

121

122

123

124

125

201 201A 201B 201C

7-8

1001096705 1001096706 1001096707 4460931 4460464 4460943 4460466 0840058 2820026 2820028 4460754 4460465 4460944 4460466 3730119 4460493 2820026 1001094175 4010617 3290606 1001094180 0760606 3290606 1001104465 4010617 3290606

4922865 4460265 4460268 4460761 4460267 Not Available

1 4 3 1 1 A/R 1

1 4 3 1 1 A/R A/R 1 4 3 4 1 1 A/R A/R A/R A/R 4 4 4 A/R A/R A/R

DESCRIPTION

REV.

Nut M6 —————————— Platform to Platform Control Box Harness Repair Kit with Coiled Cable (Includes Items 119-125) 1930ES (was p/n 2915251) 2030ES/2630ES (was p/n 2915252) 2646ES/3246ES (was p/n 2915253) Plug, Male - 8 Position Socket, Female Socket, Female (Gold) Plug, Sealing Boot, 8 Position Plug Heat Shrink Coiled Cable Harness Assembly Options: 1930ES (was p/n 2915251) 2030ES/2630ES (was p/n 2915252) 2646ES/3246ES (was p/n 2915253) Receptacle, Female - 8 Position Pin, Male Pin, Male (Gold) Plug, Sealing Boot, 8 Position Receptacle Insulation, Clear Tubing Heat Shrink Plug, Male -14 Position Socket, Female Socket, Female Plug, Sealing Resistor Cap, Dust Insulation, Clear Tubing Clamp, Post Screw M6 x 45mm Nut, Acorn M6 Clamp, Rail Screw M6 x 12mm Nut, Acorn M6 Hook, Corner Screw M6 x 45mm Nut, Acorn M6

Ref.

GROUND CONTROL BOX COMPONENTS

1 1 9 2 8 1

Control Box Harness Plug, Male - 9 Position Socket, Female Receptacle, Female - 4 Position Pin, Male Grommet (Molded in Part of Harness)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

A A A

A A A

E

3121246

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

201D

Use 4460418 Use 4460419 4922866

1 3 1

4460321 4460267 4460985

1 4 1

2902239 2902248

Ref. Ref. Ref.

202

202A 202B

301

301A 301B 301C 302 302A 302B 303

303A 303B 303C 304

304A 305 305A 305B 306

306A 307

307A 307B

3121246

1 1060997 1061008 4460618 Not Available 0840048 0840041 1060998 Not Available 0840048 1060999 1061010 4460618 0840048 Not Available 1061000 1061009 Not Available 1061001 Not Available 0840041 1061015 1061013 0840041 1061016 1061014 Not Available 0840041

1 1 2 2 2 1 1 1

1 1 1 1

1 1 1 1 1

2 1

1 1

DESCRIPTION Receptacle, Female - 3 Position Terminal Tilt Sensor Harness (USA Built Machines Prior to S/N 0200117805 & Belgium Built Machines Prior to S/N 1200001367) Plug, Male - 4 Position Pin, Male Plug, Male - 4 Position BATTERY CABLE KITS 1930ES 2030ES/2630ES/2646ES/3246ES Cable, Battery (Contactor & LH Battery to Disconnect) 1930ES 2030ES/2630ES/2646ES/3246ES Connector, Anderson Handle, Connector Boot, Terminal (Red) Boot, Terminal (Red) Cable, Battery (Battery Positive to Battery Negative) Boot, Terminal (Black) (1 per Cable) Boot, Terminal (Red) (1 per Cable) Cable, Battery (RH Batteries to Disconnect) 1930ES 2030ES/2630ES/2646ES/3246ES Connector, Anderson Boot, Terminal (Red) Boot, Terminal (Black) Cable, Battery (LH Battery to Connector B–) 1930ES 2030ES/2630ES/2646ES/3246ES Boot, Terminal (Black) Cable, Battery (Contactor to Controller B+) Boot, Terminal (Black) (1 per Cable) Boot, Terminal (Red) (1 per Cable) Cable, Battery (Controller B+ to Motor Positive) 1930ES 2030ES/2630ES/2646ES/3246ES Boot, Terminal (Red) Cable, Battery (Controller P to Motor Negative) 1930ES 2030ES/2630ES/2646ES/3246ES Boot, Terminal (Black) Boot, Terminal (Red)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

F

D D

D D

D

D D

D D C

C C

C C

7-9

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY. Ref.

401

1

See Note

See Note

Use 4923380 Use 4923381 4933315

401A 401B

401C 401D 401E 401F 401G 401H 401J 401K

401L 401M 401N

401P

7-10

3990010 4360607 4460320

2 2 1

4460226 4460321 4460227 4460321 4460226 4460499 4460539 4460465 4460539 4460465 4460648 4460761 4460227 4460814 4460465 0840057 4460870 4460877 4460891 4460465 4460894 4460465 0840059 4460897 4460464

2 1 4 1 1 4 1 3 1 2 1 1 4 1 40 1 1 4 1 2 1 6 1 3 6

DESCRIPTION

REV.

STANDARD HARNESSES Chassis Harness Options: USA Built Machines Prior to S/N 0200126538 & Belgium Built Machines Prior to S/N 1200003119 (was p/n 4922861) Note: Connection at contactor relay may need changed to match relay currently on machine.

1930ES/2030ES/2630ES (was p/n 4922861) Note: Purchase p/n 4923380 Chassis Harness & p/n 4923270 Lift Cylinder Harness.

2646ES/3246ES (was p/n 4922861) Note: Purchase p/n 4923381 Chassis Harness & p/n 4923270 Lift Cylinder Harness.

USA Built Machines S/N 0200126538 to S/N 0200135154 & Belgium Built Machines S/N 1200003119 to S/N 120004293 Note: Connection at contactor relay may need changed to match relay currently on machine.

1930ES/2030ES/2630ES (was p/n 4923194 & 4923335) 2646ES/3246ES (was p/n 4923195 & 4923336) Diagram, Wiring (Note: This is the wiring diagram for chassis harness p/n 4923194/4923195) Diode 6 Amp (Not Shown) Switch, Limit (was p/n 4360536) Plug, Male - 2 Position (Note: Connection to this plug used only when footswitch or battery interlock options are required) Socket, Female Plug, Male - 4 Position Pin, Male Plug, Male - 4 Position Socket, Female DIN Connector Plug, Male - 3 Position Socket, Female Plug, Male - 3 Position Socket, Female Connector, Anderson Receptacle, Female - 4 Position Pin, Male Plug, Male - 40 Position Socket, Female Boot Plug, Male - 12 Position Pin, Male Plug, Male - 2 Position Socket, Female Plug, Male - 6 Position Socket, Female Boot Receptacle, Female - 2 Position Pin, Male

1930ES, 2030ES 2630ES, 2646ES & 3246ES

G

C B D

3121246

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

401R

4460930 4460466 4460931 4460464 0840058 4460931 4460464 0840058

1 1 1 4 1 1 7 1 2

Plug, Male - 8 Position Seal, Plug Receptacle, Female -8 Position Pin, Male Boot Receptacle, Female -8 Position Pin, Male Boot Drive Motor Harness Options: USA Built Machines Prior to S/N 0200118041 & Belgium Built Machines Prior to S/N 1200001487 1930ES (was p/n 7024752) Note: Drive Motor Harness no longer available. If equipped with Peerless drive motor, purchase Drive Motor Upgrade Kit p/n 2915042. If equipped with Advanced DC Motor, refer to Figure 1-3 to identify cable.

2030ES/2630ES/2646ES/3246ES (was p/n 7024768) Note: Drive Motor Harness no longer available. If equipped with Peerless drive motor, purchase Drive Motor Upgrade Kit p/n 2915043. If equipped with Advanced DC Motor, refer to Figure 1-3 to identify cable.

USA Built Machines S/N 0200118041 to S/N 0200135154 & Belgium Built Machines S/N 1200001487 to S/N 1200004293 1930ES (was p/n 7024770) 2030ES/2630ES/2646ES/3246ES (was p/ns 7024770 & 7024775) 2030ES/2630ES/2646ES/3246ES (was p/ns 1001091843) Plug, Male - 2 Position (1 Per Harness) Socket, Female (2 Per Harness) Plug, Male - 2 Position (1 Per Harness) (To Brake) Socket, Female (2 Per Harness) (To Brake) Plug, Male - 2 Position (1 Per Harness) (To Motor) Socket, Female (2 Per Harness) (To Motor) Connector, Butt (Purchase Locally) Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and butt splice to Drive Harness from opposite side.

Proximity Sensor and Harness (Separate Harness Not Available) Receptacle, Female - 2 Position Pin, Male Rotary Angle Sensor and Harness (Separate Harness Not Available) (was p/n 4360526) Receptacle, Female - 3 Position Pin, Male Joystick Harness Receptacle, Female - 9 Position Socket, Female Toggle Switch and Harness (Separate Harness Not Available) Plug, Male - 3 Position

401S

401T

402

See Note

See Note

Use 1001099628 Use 1001099676

402A 402B 402C 402D

403 403A 404 404A 405 405A 406 406A

3121246

Use 1001134012 4460891 4460465 70001442 Not Available 70001443 70001444 Not Available

2 4 2 4 2 4 1

4360502 4460897 4460464 1001092354

1 1 2 1

4460536 4460464 Not Available 4460266 4460268 4360539 Not Available

1 3 1 1 8 1 1

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

7-11

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

407

QTY.

DESCRIPTION

1

Cable, AC Options: Factory Supplied Plug Locally Supplied Plug Battery Charger Components DC Harness/Cord Set Options: MAC Charger with Breakers on the Side MAC Charger with Breakers on the End Plug, Battery Cable Harness with Connector Options: MAC Charger with Breakers on the Side MAC Charger with Breakers on the End Connector, Female - 6 Position Pin, Male Connector, Female - 2 Position (Note: Connection to this plug used only when battery interlock options are required) Pin, Male AC Harness/Cord Set Connector, Female Harness, Brake (Internal Connections - Purchase Complete Brake) Receptacle, Female - 2 Position (1 Per Harness) Pin, Male (2 Per Harness) Harness, Motor (Internal Connections - Purchase Complete Motor) Receptacle, Female - 2 Position (1 Per Harness) Pin, Male (2 Per Harness)

1060688 1060689 408 408A

408B 408C

Ref. 7022945 7022953 4460648

1 1

7022946 7022955 4460899 4460464 4460424

1 6 1

409

4460227 Not Available 7018583 Not Available

2 1 1 2

410

Not Available Not Available Not Available

2 4 2

Not Available Not Available

2 4

408D

408E

501 501A 502 502A

0140043 4460536 4460464 2920161 4460891 4460465

503 0272839 0272843

Ref. 1 1 3 1 1 2 Ref. Ref. Ref. 1

1703464 3252507 503A

7-12

0860038 0861731

A/R 1 1

Not Available

0

3900335 4010408 3290405

A/R 2 4 4

REV.

OPTIONAL HARNESSES Alarm and Harness (Separate Harness Not Available) Receptacle, Female - 3 Position Pin, Male Beacon Light and Harness (Separate Harness Not Available) Plug, Male - 2 Position (1 Per Harness) Socket, Female (2 Per Harness) Platform Electrical Outlet Components ANSI Spec ANSI Export/Australian/CE Specs Decal - AC Power ANSI Spec ANSI Export/Australian/CE Specs Box, Switch Options: Metal Box (ANSI Spec Prior to S/N 0200134340) Poly Box (ANSI Spec S/N 0200134340 to S/N 0200135154) Switch Box (ANSI Export/Australian/CE Spec Machines) (Purchase Locally) Hardware Options: Screw M4.8 x 25mm (Self Drilling) (Used with Metal Box) Screw M4 x 16mm (Used with Poly Box) Locknut M4 (Used with Poly Box)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

H E

3121246

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

4060700 1671207

A/R 1 1

Not Available

0

4460071 4460662

A/R 1 1

Not Available

0

4460346 Not Available

A/R 1 0

4460138 Not Available

A/R 1 0

4460315

1

503B

503C

503D

503E

503G

1 Not Available 2902431

504 504A

4922944 1060680 2560181

1 15ft/2.7m 1

504B

4360387

1

504C

4460633

1

504D

4360613

1

4240003

1 Ref.

0272876 0273070 0273071 1061037 4460648 Not Available 4460648 Not Available 4460205 Not Available 4360482

Ref. Ref. Ref. 1 1 3ft/1m 1 5ft/1.5m 1 5ft/1.5m 1

505

505A 505B 505C 505D 505E 505F 505G 505H

3121246

DESCRIPTION Cover Options: ANSI Spec Prior to S/N 0200134340 With Metal Box ANSI Spec S/N 0200134340 to S/N 0200135154 With Poly Box ANSI Export/Australian/CE Spec Machines (Purchase Locally) Connector, Strain Relief Options: ANSI Spec Prior to S/N 0200134340 With Metal Box ANSI Spec S/N 0200134340 to S/N 0200135154 With Poly Box ANSI Export/Australian/CE Spec Machines (Purchase Locally) Receptacle, Electrical Options: ANSI Spec ANSI Export/Australian/CE Spec Machines (Purchase Locally) Plug, Male Options: ANSI Spec ANSI Export/Australian/CE Spec Machines (Purchase Locally) Terminal, Spade (Not Shown) —————————— Receptacle Box Kit Options: Metal Box Poly Box (Includes Poly Box, Switch Cover, Receptacle & Strain Relief Connector) —————————— Brake Disconnect Harness Cable, Electrical 18/2 Handle (USA Built Machines Prior to S/N 0200133920 & All Belgium Built Machines) Switch, Push Button (USA Built Machines Prior to S/N 0200133920 & All Belgium Built Machines) Connector, Strain Relief (USA Built Machines Prior to S/N 0200133920 & All Belgium Built Machines) Switch, Limit (USA Built Machines S/N 0200133920 to S/N 0200135154 Only) Strap, Cinch (Not Shown) Inverter Electrical Components (See Section 10 for other Components) 1930ES 2030ES/2630ES 2646ES/3246ES Cable, Power - DC (8Ga) Connector, Anderson (50Amp) Cable, Power - DC (8Ga) Connector, Anderson (50Amp) Cable Electrical - 14/3 Plug, Male 110GFI Cable, Power Switch, Toggle

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

E

B B B B

7-13

SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

505J

4922912

1

7002821 7002823 4460467 4460510 7002828 2901443 1600244 1060633 4460321 4460226 1001137005

Ref. 1 1 A/R A/R 1 1 1 1 2 8 1

7-14

DESCRIPTION Harness, Power

REV. A

TOOLS FOR SERVICE (NOT SHOWN) Crimper, Wire Extractor, Pin - Universal Extractor, Pin #16 Gauge Extractor, Pin #12 Gauge Stripper, Wire Analyzer Kit Analyzer Cable, Analyzer Plug, Male - 4 Position Socket, Female Software Cables Kit

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-1

SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) 9 USA BUILT MACHINES S/N 0200125504 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002459 TO S/N 1200004293

16

LIFT CYLINDER DETAIL

9 USA BUILT MACHINES PRIOR TO S/N 0200125504 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002459

35

175

142

174 33 1 22

1930ES

16

LIFT CYLINDER HARDWARE DETAIL

21

1930ES

22

2030ES 2630ES 2646ES 3246ES

143 32 21 17 144

21

2030ES 2630ES 2646ES 3246ES

1930ES 5 171 18

44

15

2030ES/2630ES/ 2646ES/3246ES

22

144 14 15

18

12 144 14

2646ES 3246ES

15

OR 12

8-2

18

2030ES 2630ES

5 171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-3

SECTION 8 DECALS

8-4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM #

PART NUMBER

QTY.

0272854 0272870

Ref. Ref.

DECALS INSTALLATION JLG DECALS

1 2 3 4 5 6 7

2080040 0860520 1060279 1700584 2080057 Not Used Not Available

4 1 1 1 4 1 1

Fastener Box, Manual Storage Cable, Lanyard Decal - Patent Fastener

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 31 32 33

Not Used 1704412 1705693 1704016 1702155 1701509 1703811 1703814 1704277 1703819 1703822 1705692 Not Used 1705694 1705695 1705686 1705680 1705679 1705681 1703813 Not Used 1705754 1705687

1 1 1 2 1 1 4 3 3 4 1 1

Decal - Hydraulic Oil Decal - Safety Prop Decal - Forklift Decal - Battery Disconnect Decal - Manual Reference Decal - Lifting Lugs Decal - Tie Down Decal - Attach Lanyard Here Decal - Directional Arrow Decal - Manual Descent Decal - Control Box Location

4 4 1 1 1 1 2

Decal - Crushing Hazard Decal - Danger Electrocution Decal - Legend Decal - Danger/Warning Decal - Inspection Decal - Electrocution Decal - Warning Battery Vent

2 2

Decal - JLG Decal - Website (USA Built Machines Prior to S/N 0200135154 & Belgium Built Machines Prior to S/N 1200003933 Only)

34 35 36 to 38 39

Not Used 1702773 Not Used

1

Decal - JLG

40 to 43 44

3121246

DESCRIPTION

REV. 7 2

Decal - Bar Code (Not Shown - Located on Back of Platform Console Box)

1 1703464 3252507 Not Used 1701499

Decal - AC Power Options: 120-60Hz 220V-50/60Hz

1

2902267 Use 2902522

1 1

Decal - No Lift —————————— Decal Kit 1 (Includes Items 9-19 & 44) Decal Kit 2 (Includes Items 21-27 & 39) (was p/n 2902268)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8 2

8-5

SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM #

101 to 129 130

131 to 141 142 143

PART NUMBER

QTY.

0010588

Ref.

A/R 1705638 1705699 1705639

2 1 3

1705941

1

1705941

1

1705880

1

1705699

1

1705941

1

1705640 1705641 Not Used 1001116915

3 3

144

1 2

4 1705647 1706310 1706311 Not Used Not Available Not Used 3251813 1705850 1705851

8-6

REV.

DECAL OPTIONS

38

Not Used

1705642 1705643 1705644 1705645 1705646

145 to 170 171 172 to 173 174 175

DESCRIPTION

Decal - Capacity Options: 1930ES: 500lbs/227kg (Platform Box & Platform Entry Locations) 500lbs/227kg (Ground Control Box Location) 2030ES: 800lbs/363kg (All Locations) 2630ES: Platform Console Box Decal - 500lb/227kg & 800lb/360kg (Located at Platform Console Box) Platform Entry Decal USA Built Machines Prior to S/N 0200116522 & Belgium Built Machines Prior to S/N 1200001229 - 500lb/227kg & 800lb/360kg (was Item 131) Platform Entry Decal USA Built Machines S/N 0200116522 to S/N 0200135154 & Belgium Built Machines S/N 1200001229 to S/N 1200004293 - 500lb/227kg & 800lb/360kg (was Item 112) Ground Control Box USA Built Machines Prior to S/N 0200116522 & Belgium Built Machines Prior to S/N 1200001229 - 500lb/227kg Ground Control Box USA Built Machines S/N 0200116522 to S/N 0200135154 & Belgium Built Machines S/N 1200001229 to S/N 1200004293 - 500lb/227kg & 800lb/360kg 2646ES: 1000lbs/454kg 3246ES: 700lbs/317kg Decal - Hardware Retention Decal - Model Designation Options: 1930ES 2030ES 2630ES 2646ES 3246ES Decal - Max Tire Load Options: 1930ES 2030ES/2630ES (was p/n 1704401) 2646ES/3246ES (was p/n 1704137) Nameplate - Serial Number

1 2

Decal - Made in USA Decal - Platform Color Options: 1930ES/2030ES/2630ES (was p/n 1705741, 1705742 & 1705849) 2646ES/3246ES (was p/n 1705743)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

8-7

SECTION 8 DECALS FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC) 9 USA BUILT MACHINES S/N 0200125504 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002459 TO S/N 1200004293

16

LIFT CYLINDER DETAIL

9 USA BUILT MACHINES PRIOR TO S/N 0200125504 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002459

35

142

175

174 33 1 22

1930ES

41

1930ES

21

16

LIFT CYLINDER HARDWARE 22 DETAIL

1930ES

40

1930ES

2030ES 2630ES 2646ES 3246ES

41

2030ES 2630ES 2646ES 3246ES

143 32 17

40

144

21

40 2030ES 2630ES 2646ES 3246ES

21 2030ES 2630ES 2646ES 3246ES

1930ES 5 171 18

44

15

41

2030ES/2630ES/ 2646ES/3246ES

22

144 14

18

15

2646ES 3246ES

12 144 14

15

172 OR 12

8-8

18

2030ES 2630ES

5 171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-9

SECTION 8 DECALS

8-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ITEM #

PART NUMBER

QTY.

0272864 0273795 0272857 0274120 0272863 0272870

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1 2 3 4 5 6 7

2080040 0860520 1060279 1700584 2080057 Not Used Not Available

4 1 1 1 4 1 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21

Not Used 1704412 1705693 1704016 1702155 1701509 1703811 1703814 1704277 1703819 1703822 1705692 Not Used

1 1 1 2 1 1 3 3 3 4 1 1 4

1705694 1705722 22

4 1705695 1703834

23

1 1705726 1705946 1705723 1706057 1705720

24

1 1705680 1705894

25

1 1705679 1705727

3121246

DESCRIPTION DECALS INSTALLATION - ANSI EXPORT SPECS Brazilian Spec (Portuguese/Spanish Spec) Chinese Specs (English/Chinese Spec) CSA Spec (English/French) Korean Spec Latin American Spec (English/Spanish) JLG Decals

REV. 3 3 3 2 3 2

Fastener Box, Manual Storage Cable, Lanyard Decal - Patent Fastener Decal - Bar Code (Not Shown - Located on Back of Platform Console Box) Decal - Hydraulic Oil Decal - Safety Prop Decal - Forklift Decal - Battery Disconnect Decal - Manual Reference Decal - Lifting Lugs Decal - Tie Down Decal - Attach Lanyard Here Decal - Directional Arrow Decal - Manual Descent Decal - Control Box Location Decal - Crushing Hazard All Specs Except Brazilian Spec Brazilian Specs Decal - Danger Electrocution All Specs Except Brazilian Spec Brazilian Specs Decal - Legend Brazilian Specs Chinese Spec CSA Spec Korean Spec Latin American Spec Decal - Danger/Warning All Specs Except Brazilian Spec Brazilian Specs Decal - Inspection All Specs Except Brazilian Spec Brazilian Specs

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-11

SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED) ITEM #

PART NUMBER

26

QTY. 1

1705681 1705721 27

28 to 31 32 33 34 35 36 to 38 39

2 1704341 1704344 1704340 1703856 1704339 Not Used 1705754 1705687 Not Used 1702773 Not Used

1

Decal - JLG

1

Decal - AC Power Options: 120-60Hz 220V-50/60Hz Decal - Crushing Hazard Options: Brazilian & Latin American Specs CSA Spec Chinese Spec Korean Spec Decal - Electrocution Options: Brazilian & Latin American Specs CSA Spec Chinese Spec Korean Spec

1705725 1705717 1705943 1706052

42 43

44

4 1705724 1705718 1705944 1706056 Not Used 1 1705719 3252098 1705945 1706053 1701499 2902267 Use 2902526 Use 2902528 Use 2902524 Use 2902532 Use 2902525

8-12

Decal - Electrocution All Specs Except Brazilian Spec Brazilian Specs Decal - Warning Battery Vent Brazilian Spec Chinese Spec CSA Spec Korean Spec Latin American Spec Decal - JLG Decal - Website (USA Built Machines Prior to S/N 0200135154 & Belgium Built Machines Prior to S/N 1200003933 Only)

4

41

REV.

2 2

1703464 3252507 40

DESCRIPTION

1 1 1

Decal - Warning/Danger Options: Brazilian & Latin American Specs CSA Spec (English/French) Chinese Spec Korean Spec Decal - No Lift —————————— Decal Kit 1 (Includes Items 9-19 & 44) Decal Kit 2 Options (Includes Items 21-27 & 40-41): Brazilian Spec (Was p/n 2902302) Chinese Spec (Was p/n 2902335) CSA Spec (Was p/n 2902278) Korean Spec (Was p/n 2902378) Latin American Spec (Was p/n 2902301)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8 2 2 2 2 2

3121246

SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED) ITEM #

101 to 129 130

131 to 141 142 143

PART NUMBER

QTY.

0010588

Ref.

A/R 1705638 1705699 1705639

2 1 3

1705941

1

1705941

1

1705880

1

1705699

1

1705941

1

1705640 1705641 Not Used 1001116915

3 3

144

1 2

4 1705647 1706310 1706311 Not Used Not Available 1705303 Not Required

173 174 175

Not Used 3251813

A/R 1 0

1 2

1705850

176

3121246

DECAL OPTIONS

REV. 38

Not Used

1705642 1705643 1705644 1705645 1705646

145 to 170 171 172

DESCRIPTION

1705851 1705880

1

Decal - Capacity Options: 1930ES: 500lbs/227kg (Platform Box & Platform Entry Locations) 500lbs/227kg (Ground Control Box Location) (Was Item 131) 2030ES: 800lbs/363kg (All Locations) 2630ES: Platform Console Box Decal - 500lb/227kg & 800lb/360kg (Located on Frame Side & at Platform Console Box) Platform Entry Decal USA Built Machines Prior to S/N 0200116522 & Belgium Built Machines Prior to S/N 1200001229 - 500lb/227kg & 800lb/360kg (Was Item 131) Platform Entry Decal USA Built Machines S/N 0200116522 to Present & Belgium Built Machines S/N 1200001229 to Present - 500lb/227kg & 800lb/360kg (Was Item 112) Ground Control Box USA Built Machines Prior to S/N 0200116522 & Belgium Built Machines Prior to S/N 1200001229 - 500lb/227kg Ground Control Box USA Built Machines S/N 0200116522 to Present & Belgium Built Machines S/N 1200001229 to Present - 500lb/227kg & 800lb/360kg 2646ES: 1000lbs/454kg 3246ES: 700lbs/317kg Decal - Hardware Retention Decal - Model Designation Options: 1930ES 2030ES 2630ES 2646ES 3246ES Decal - Max Tire Load Options: 1930ES 2030ES/2630ES (was p/n 1704401) 2646ES/3246ES (was p/n 1704137) Nameplate - Serial Number Decal - CSA Options: CSA Spec (English/French) Latin American Spec (English/Spanish)/(English/Chinese Spec) Decal - Made in USA Decal - Platform Color Options: 1930ES/2030ES/2630ES (was p/n 1705741, 1705742 & 1705849) 2646ES/3246ES (was p/n 1705743) Decal - Capacity (Platform Entry) (800lbs/363kg - 500lbs/227kg) (2630ES)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-13

SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) 9 USA BUILT MACHINES S/N 0200125504 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002459 TO S/N 1200004293

16

LIFT CYLINDER DETAIL

9 USA BUILT MACHINES PRIOR TO S/N 0200125504 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002459

35

175 142 33

1 22

1930ES

125

16 21

LIFT CYLINDER HARDWARE DETAIL

1930ES

22

2030ES 2630ES 2646ES 3246ES

32 143 21 17 144

21 109A 109B 44

15 109C

2030ES 2630ES 2646ES 3246ES

1930ES 5 171 18

2030ES/2630ES/ 2646ES/3246ES

109B 109A 22

144 14 15

18

12 144 14

2646ES 3246ES

15

OR 12

8-14

18

2030ES 2630ES

5 171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-15

SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) ITEM #

PART NUMBER

QTY.

0272856 0272855 0272870

Ref. Ref. Ref. Ref.

1 2 3 4 5 6 7

2080040 0860520 1060279 1700584 2080057 Not Used Not Available

4 1 1 1 4 1 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 26 27 28 to 31 32 33

Not Used 1704412 1705693 1704016 1702155 1701509 1703811 1703814 1704277 1703819 1703822 1705692 Not Used 1705673 1705671 Not Used 1705670 Not Used 1705754 1705687

1 1 1 2 1 1 3 3 3 4 1 1

Decal - Hydraulic Oil Decal - Safety Prop Decal - Forklift Decal - Battery Disconnect Decal - Manual Reference Decal - Lifting Lugs Decal - Tie Down Decal - Attach Lanyard Here Decal - Directional Arrow Decal - Manual Descent Decal - Control Box Location

4 5

Decal - Crushing Hazard Decal - Danger Electrocution

1

Decal - Warning Battery Vent

2 2

Decal - JLG Decal - Website (USA Built Machines Prior to S/N 0200135154 & Belgium Built Machines Prior to S/N 1200003933 Only)

34 35 36 to 38 39

Not Used 1702773 Not Used

1

Decal - JLG

40 to 43 44

8-16

DESCRIPTION

REV.

DECALS INSTALLATION - ANSI EXPORT SPECS Australian Spec CE Spec JLG Decals

5 7 2

Fastener Box, Manual Storage Cable, Lanyard Decal - Patent Fastener Decal - Bar Code (Not Shown - Located on Back of Platform Console Box)

1 1703464 3252507 Not Used 1701499

Decal - AC Power Options: 120-60Hz 220V-50/60Hz

1

2902267 Use 2902523 2890186

1 1 1

Decal - No Lift —————————— Decal Kit 1 (Includes Items 9-19 & 44) Decal Kit 2 (Includes Items 21, 22 & 27) (Was p/n 2902269) Decal Kit CE (Includes Qty 1of p/n 1702928)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8 1 1

3121246

SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM #

PART NUMBER

QTY.

0010588

Ref.

101 to 108 109

Not Used 0273454

A/R

109A 109B 109C

1703811 1703814 0240055 3574636 Not Used

110 to 124 125

126 to 129 130

131 to 141 142 143

2 2 1 1 A/R

0272721 0272862 4420051 4420051 Not Used 1705666 1705667 1705887 1705942 1705668 1705819 1705704 Not Used 1001116915

1.3m 1.2m

145 to 170 171 172 to 174 175

3121246

Decal - Corner Stripe Options: 1930ES/2030ES/2630ES 2646ES/3246ES 1930ES/2030ES/2630ES 2646ES/3246ES

1 2

Decal - Hardware Retention Decal - Model Designation Options: 1930ES 2030ES 2630ES 2646ES 3246ES Decal - Max Tire Load Options: 1930ES 2030ES/2630ES (was p/n 1704401) 2646ES/3246ES (was p/n 1704403)

4

REV. 38

B

B B

Nameplate - Serial Number 2

1705851

Lifting Lug & Decals (Standard on Australian Spec/ Optional on CE Spec) Decal - Lifting Lug Decal - Tie-Down Attach, Lifting Lug Bar, Mounting (Located Behind Item 109C)

Decal - Capacity Options: 230kg Indoor/120kg Outdoor (1930ES) 360kg (2030ES) 230kg (2630ES) (Australian Specs) 230kg/360kg (2630ES) (CE Specs) 450kg (2646ES) 320kg/450kg (3246ES) (Australian Spec) 320kg (3246ES) (CE Spec)

1705648 1706310 1706312 Not Used Not Available Not Used 1705850

DECAL OPTIONS

1

1705642 1705643 1705644 1705645 1705646 144

DESCRIPTION

Decal - Platform Color Options: 1930ES/2030ES/2630ES (was p/n 1705741, 1705742 & 1705849) 2646ES/3246ES (was p/n 1705743)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-17

SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM #

8-18

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL ES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

STANDARD PARTS 3740146 4360069 4360328 2860030 4360475 1001091910 1001134438 4360538 4360539 7020500 7020501 7023540 7023541 7023593 7023576 3990013

Relay (Figure 1-4) Breaker, Circuit - 10 Amp (Figure 2-4) Switch, Toggle (Figure 2-4) Key, Replacement (Figure 2-4) Switch, Mushroom (Figures 2-4 & 4-6) Switch, Rotary Angle Sensor (Figures 3-1, 3-2, 3-3 & 3-4) Controller, Drive (Figure 4-6) Switch & Membrane (Figure 4-6) Switch, Toggle (Figure 4-6) Switch, Rocker (Figure 4-7) Switch, Push Button (Figure 4-7) Coil (Figure 5-1) Coil (Figure 5-1) Plug, Fill (Figure 5-1) Filter (Figure 5-1) Diode 1 Amp (Figure 7-2)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

VARIABLE PARTS 1600346 1600419 4000006 4360469 4360470 4360387 3080007 1001101076 1001091965 4360607 4360613 4922944 4360482

Control Module (Frame) (Figure 1-7) Control Module (Ground Control) (Figure 2-4) Tilt Module (Figure 2-4) Switch, Key (ANSI/ANSI Export Spec) (Figure 2-4) Switch, Key (CE/Australian Spec) (Figure 2-4) Switch, Push Button (Figure 2-5) Magnet, Latch (Machines with Platform Gate Entry) (Figures 4-2, 4-3, 4-4 & 4-5) Snap Latch Repair Kit (Machines with Platform Chain Entry) (Figures 4-2, 4-4 & 4-5) Control Module (Platform) (Figure 4-6) Switch, Limit (Figure 7-2) Limit Switch (Machines with Optional Brake Disconnect) (Figure 7-2) Release Switch (Machines with Optional Brake Disconnect) (Figure 7-2) Switch, Toggle (ANSI & CSA Spec Machines with Optional Battery Charger/ Inverter Combo) (Figure 7-2)

1 1 1 1 1 1 1 1 1 1 1 1 1

MAINTENANCE KITS 1001101329 1001101330

3121246

Annual Hydraulic Maintenance Kit - 1930ES/2030ES/2630ES (w/Standard Hydraulic Oil) (Figure 10-1) Annual Hydraulic Maintenance Kit - 2646ES/3246ES (w/Standard Hydraulic Oil) (Figure 10-1)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1 1

9-1

SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL ES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

9-2

Description

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Qty./Machine

3121246

SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

10—1

3121246

QTY. Ref.

DESCRIPTION SPECIAL OPTIONS LIST

0274516 0274370 0274517 0274446

Ref. Ref. Ref. Ref. Ref.

Airline Installation (1/2”) 1930ES 2030ES 2630ES 2646ES/3246ES

0275432 2902331 4922944 0275530

Ref. Ref. Ref. Ref. Ref.

See Note

Ref.

Brake Disconnect/Release Kit Options Brake Disconnect Cable Kit (Optional All Specs) Brake Mount Kit (includes Mounting Bracket & Setscrew) Brake Switch & Harness Brake Release Switch (Optional ANSI, ANSI Export, CSA & UL Specs/Standard on Australian & CE Specs) For Machines without Pressure Checks) Brake Release Switch (Optional ANSI, ANSI Export, CSA & UL Specs/Standard on Japanese Specs) (For Machines with Pressure Checks) (Was p/n 0275603) Note: Use Both p/ns 0275530& 0273859.

2915016

Ref.

Battery Charger Mounting Kit

0256789

Ref.

Camera Mount Assembly

0272721 0272862 0273603

Ref. Ref. Ref. Ref.

1705304

Ref.

0274545 0273603 0274527 0273543 0272877 0273544 0274242

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

0274251

Ref.

0275900 1705304 1706922 0272872 0274179 0274126 0272871 1001103307

Ref. Ref. Ref. Ref.

Decal Options Decals - Corner Stripes (1930ES/2030ES/2630ES) Decals - Corner Stripes (2646ES/3246ES) Decals - Commercial Solutions Group (ANSI & CSA Specs Only) Decals - Service Support (Commercial Solutions Group Only) (ANSI, CSA & UL Specs Only) Decals - FedEx (ANSI, CSA & UL Specs Only) Decals - Grainger Spec (ANSI, CSA & UL Specs Only) Decals - Head & Engquist Equipment (ANSI Specs Only) Decals - Hertz (ANSI, CSA & UL Specs Only) Decals - Home Depot (ANSI, CSA & UL Specs Only) Decals - Nations Rent (ANSI, CSA & UL Specs Only) Decals - Nations Equipment Services (1930ES/2030ES/ 2630ES) (ANSI, CSA & UL Specs Only) Decals - Nations Equipment Services (2646ES/3246ES) (ANSI, CSA & UL Specs Only) Decals - RSC Equipment Rental (ANSI Specs Only) Decals - Service Support (ANSI & CSA Specs Only) Decals - Service Support (ANSI & CSA Specs Only) Decals - Sunbelt (ANSI, CSA & UL Specs Only) Decals - Sunstate (ANSI, CSA & UL Specs Only) Decals - UL Specs (EE Rating) Decals - United Rentals (ANSI, CSA & UL Specs Only) Decals - UPS (ANSI Spec Only)

Ref. Ref. Ref.

REV.

1930ES, 2030ES 2630ES, 2646ES & 3246ES

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

QTY. Ref.

0273950 0273955

Ref. Ref. Ref.

10-2

DESCRIPTION

REV.

Electricians Package (Work Station in the Sky Accessory) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

Without DC Converter With DC Converter

0240092 0274153

Ref. Ref.

Electricians Tree (Work Station in the Sky Accessory) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

Without DC Converter With DC Converter

0274849

Ref.

Fire Extinguisher Installation (ANSI)

2300028 70010346 2300042

Ref. A/R A/R A/R

Fluids Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk) Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon) Fluid, Hydraulic - Synthetic Biodegradeable

0273761 0273762

Ref. Ref.

Footswitch Installation Options (Japanese Spec) 1930ES 2030ES/2630ES/2646ES/3246ES

3128145

Ref.

Inspection Packet (ANSI & ANSI Export Specs Only)

0274341

Ref.

Interlock Override for Battery Charger Installation (ANSI)

0272876 0273070 0273071 2460042 4360482 1705051 1705052

Ref. Ref. Ref. Ref. 1 1 1 1

Inverter Installations (ANSI, ANSI Export & Japanese Specs) 1930ES 2030ES/2630ES 2646ES/3246ES Inverter Assembly Switch, Toggle Decal - Instructions Decal - On-Off

0273454

Ref.

Lifting Lugs Installations

Ref. 1001101329 1001101330

Ref. Ref.

Maintenance Kits - Annual Hydraulic (Not for Machines with Biodegradeable Hydraulic Fluid) 1930ES/2030ES/2630ES 2646ES/3246ES

2902405

Ref.

Motor Band Kit (UL Specs Only)

3125053

Ref.

Operator Video (ANSI & ANSI Export Specs Only)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

QTY. Ref.

0273438 0272860 Use 1001092074

Ref.

Use 1001092073

2

1001135316 1001135317

Ref. Ref. Ref.

Platform Gate Latch - Magna-Latch Side Pull 1930ES/2030ES/2630ES 2646ES/3246ES

0272865 0274042 0272866 0274043 1001098162 0272867 0274044

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Platform Limit Switches & Rail Padding Installations 1930ES without Limit Switches 1930ES with Limit Switches 2030ES/2630ES without Limit Switches 2030ES/2630ES with Limit Switches 2646ES with Limit Switches & No Padding (CE Spec Only) 2646ES/3246ES without Limit Switches 2646ES/3246ES with Limit Switches

0272850 0272851 0272852 0272853 0275937

Ref. Ref. Ref. Ref. Ref. Ref.

Platform Worklights Installations 1930ES (Without UL Specs) 2030ES (Without UL Specs) 2630ES (Without UL Specs) 2646ES/3246ES (Without UL Specs) 2646ES/3246ES (With UL Specs)

0273951

Ref.

Plant Maintenance Package (Work Station in the Sky Accessory) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

0273951

Ref.

Plumbers Package (Work Station in the Sky Accessory) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

0273437 0272859

REV.

Panel Carrier Installations (All Specs Except U/L Spec) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

1930ES: ANSI, ANSI Export & CSA Specs Australian, CE & Japanese Specs 2030ES & 2630ES: ANSI, ANSI Export & CSA Specs Australian, CE & Japanese Specs 2646ES & 3246ES: ANSI, ANSI Export & CSA Specs Australian, CE & Japanese Specs

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

0273436 0272858

3121246

DESCRIPTION

Pipe Racks Installation (Not Available on 1930ES) (Was p/n 0272884) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

Pipe Rack Assembly (Was p/n 0240057)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

QTY.

DESCRIPTION

0273859

Ref.

Pressure Check Installation (All Specs Except Australian & CE Specs)

7002821 7002823 4460467 4460510 7004275 7004276 7002826 7016654 7002822 7002828 2901443 4341055 1706331 70000555

Ref. 1 1 A/R A/R 1 1 1 1 1 1 1 1 1 1

Tools for Service Crimper, Wire Extractor, Pin - Universal Extractor, Pin #16 Gauge Extractor, Pin #12 Gauge Installer, Cylinder Seal - 1" Installer, Cylinder Seal - 1 1/2" Installer, Cylinder Seal - 2" Screwdriver, Magnetic Screwdriver, Potentiometer Stripper, Wire Analyzer Kit Service Safety Prop Decal - ES Service Prop Relief Valve Removable Tool (For Older Style Relief Valves)

0240093

Ref.

Vise Installation (Work Station in the Sky Accessory) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

Ref.

Welder Installations (All Specs Except CE & U/L Specs) Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

1930ES Complete Kit 1930ES Kit (Includes Fire Extinguisher & Power Cable Only) 2030ES Complete Kit 2030ES Kit (Includes Fire Extinguisher & Power Cable Only) 2630ES Complete Kit 2630ES Kit (Includes Fire Extinguisher & Power Cable Only) 2646ES/3246ES Complete Kit 2646ES/3246ES Kit (Includes Fire Extinguisher & Power Cable Only)

0272879 0274154 0272880 0274155 0272881 0274156 0272882 0274157

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Ref.

10-4

0273965 0240087 0273955

Ref. Ref. Ref.

0273955

Ref.

0240071

Ref.

REV.

Work Station in the Sky Accessories Installations Note: For Breakdown of this Accessory Refer to Accessories Manual p/n 3128160.

Work Station without DC Converter Installation Work Station without DC Converter Assembly Work Station with DC Converter Installation (1930ES/ 2030ES) Work Station with DC Converter Installation (2630ES/ 2646ES/3246ES) Work Station with DC Converter Assembly

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 11 PART NUMBER INDEX

Part Number 0010588 0060082 0060083 0100011 0100048 0100083 0140011 0140043 0200782 0200783 0200784 0200785 0200786 0200787 0200788 0200789 0200798 0200799 0200800 0200801 0200802 0200803 0200804 0200805 0200807 0200808 0200809 0200810 0200811 0200812 0200813 0200814 0200815 0200816 0200817 0240055 0240057 0240071 0240087 0240092 0240093 0256789 0272305 0272306 0272309 0272371 0272372 0272608 0272611 0272622 0272623 0272633 0272637 0272661 0272666 0272667 0272696 0272697

3121246

Page

.......8-6, 8-13, 8-17 ....................... 1-23 ....................... 1-21 1-3, 1-31, 2-4, 2-16, 2-19 ................ 2-19, 7-7 ....................... 1-17 ....................... 4-23 .............. 1-18, 7-12 ....................... 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ................ 3-7, 3-11 ................ 3-7, 3-11 ....................... 3-11 ....................... 3-11 ................ 3-7, 3-11 ................ 3-7, 3-11 ................ 3-7, 3-11 ....................... 3-11 ................ 3-7, 3-11 ....................... 3-15 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-7 ....................... 3-16 ....................... 8-17 ....................... 10-3 ....................... 10-4 ....................... 10-4 ....................... 10-2 ....................... 10-4 ....................... 10-1 .................. 1-3, 1-7 .................. 1-4, 1-7 ....................... 1-33 .................. 1-3, 6-3 .................. 1-3, 6-3 ................ 3-12, 5-7 .................. 4-7, 4-8 ................ 3-16, 5-7 ................ 3-16, 5-7 ......................... 4-3 .................. 4-3, 4-4 .................. 4-3, 4-4 ......................... 4-3 .............. 4-15, 4-16 .................. 4-3, 4-4 .............. 4-19, 4-20

Part Number 0272698 0272699 0272701 0272710 0272711 0272719 0272720 0272721 0272722 0272728 0272729 0272730 0272735 0272757 0272758 0272759 0272778 0272779 0272780 0272781 0272810 0272811 0272827 0272832 0272833 0272834 0272835 0272836 0272837 0272838 0272839 0272843 0272850 0272851 0272852 0272853 0272854 0272855 0272856 0272857 0272858 0272859 0272860 0272862 0272863 0272864 0272865 0272866 0272867 0272870 0272871 0272872 0272874 0272875 0272876 0272877 0272878 0272879 0272880

Page

......................... 4-3 ......................... 1-4 ......................... 3-3 ................ 1-3, 1-17 ................ 1-3, 1-17 .................. 2-3, 2-7 .................. 2-3, 2-7 .............. 8-17, 10-1 ....................... 1-18 ....................... 3-11 ......................... 3-7 .................. 3-7, 5-7 .................. 3-3, 5-7 ....................... 1-21 ....................... 1-21 ....................... 1-23 ....................... 4-23 ....................... 4-23 .............. 2-11, 2-15 .............. 2-11, 2-15 ..... 1-18, 2-12, 2-16 ..... 1-18, 2-12, 2-16 .................. 2-3, 2-7 ......................... 7-6 ......................... 7-6 ......................... 7-6 ......................... 7-6 ......................... 4-3 ......................... 4-3 ......................... 4-3 ....................... 7-12 ....................... 7-12 ....................... 10-3 ....................... 10-3 ....................... 10-3 ....................... 10-3 ......................... 8-5 ....................... 8-16 ....................... 8-16 ....................... 8-11 ....................... 10-3 ....................... 10-3 ....................... 10-3 .............. 8-17, 10-1 ....................... 8-11 ....................... 8-11 ....................... 10-3 ....................... 10-3 ....................... 10-3 ....... 8-5, 8-11, 8-16 ....................... 10-1 ....................... 10-1 .............. 1-25, 1-28 .............. 1-25, 1-28 .............. 7-13, 10-2 ....................... 10-1 2-3, 2-12, 2-16, 4-24 ....................... 10-4 ....................... 10-4

Part Number 0272881 0272882 0272884 0272887 0272888 0272910 0272911 0272912 0272913 0272928 0272929 0272980 0273008 0273070 0273071 0273110 0273227 0273436 0273437 0273438 0273443 0273444 0273454 0273479 0273543 0273544 0273603 0273681 0273698 0273761 0273762 0273795 0273841 0273859 0273950 0273951 0273955 0273965 0273966 0274012 0274042 0274043 0274044 0274120 0274126 0274153 0274154 0274155 0274156 0274157 0274179 0274214 0274215 0274216 0274217 0274221 0274222 0274224 0274225

Page

....................... 10-4 ....................... 10-4 ....................... 10-3 ....................... 1-33 ....................... 1-33 ..................4-7, 4-8 ..............4-15, 4-16 ..............4-19, 4-20 ....................... 1-18 ....................... 3-15 ....................... 3-15 ....................... 1-33 ................1-3, 1-17 ..............7-13, 10-2 ..............7-13, 10-2 ..................2-3, 2-4 ..................1-3, 6-3 ....................... 10-3 ....................... 10-3 ....................... 10-3 .... 1-18, 2-12, 2-16 ..............2-11, 2-15 ..............8-17, 10-2 ....................... 4-11 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 1-28 ... 2-3, 2-4, 2-7, 2-8 ....................... 10-2 ....................... 10-2 ....................... 8-11 ....................... 4-24 ....................... 10-4 ....................... 10-2 ....................... 10-3 ..............10-2, 10-4 ....................... 10-4 ....................... 2-16 ....................... 1-33 ....................... 10-3 ....................... 10-3 ....................... 10-3 ....................... 8-11 ....................... 10-1 ....................... 10-2 ....................... 10-4 ....................... 10-4 ....................... 10-4 ....................... 10-4 ....................... 10-1 ..................2-3, 2-7 ..................2-3, 2-7 ..................2-3, 2-7 ..................2-3, 2-7 ..................2-3, 2-7 ..................2-3, 2-7 ................1-3, 1-17 ................1-3, 1-17

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number 0274226 0274242 0274251 0274341 0274370 0274386 0274446 0274516 0274517 0274527 0274545 0274849 0275104 0275105 0275432 0275530 0275603 0275900 0275937 0380025 0400215 0400216 0400218 0400220 0400221 0400237 0440257 0440259 0440263 0440264 0440265 0440266 0440267 0561520 0610161 0610162 0610164 0630565 0630579 0630580 0700608 0700615 0700616 0700619 0700624 0700819 0701014 0701015 0701016 0701018 0701020 0701022 0701024 0701026 0701027 0701029 0751006

Page

................ 1-3, 1-17 ....................... 10-1 ....................... 10-1 ....................... 10-2 ....................... 10-1 ....................... 4-24 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-2 ....................... 1-31 ....................... 1-31 ....................... 10-1 .............. 2-19, 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-3 .............. 2-11, 2-15 .................. 2-3, 2-7 .................. 2-3, 2-7 ....................... 1-25 .............. 1-27, 1-28 .............. 1-27, 1-28 ....................... 1-31 ....................... 3-15 .................. 1-3, 5-9 .............. 1-21, 1-23 .................. 1-4, 3-3 ......................... 1-4 ......... 3-3, 3-7, 3-11 ................ 3-7, 3-11 ......................... 4-3 .............. 2-11, 2-15 ....................... 4-23 ....................... 2-15 4-4, 4-7, 4-11, 4-15, 4-19 ......................... 1-4 ......................... 1-4 ....................... 1-18 .............. 2-12, 2-16 ......................... 2-4 ....................... 1-18 ....................... 1-18 ....................... 1-17 ....................... 1-21 ....... 1-23, 3-7, 3-11 ....... 1-3, 1-33, 3-15 ....................... 3-11 ......... 1-3, 3-3, 3-15 3-3, 3-7, 3-11, 3-12, 3-15, 3-16, 4-3 ......................... 4-3 ......................... 4-3 ................ 3-15, 4-3 ....... 3-11, 3-15, 4-3 ....................... 1-25

11-1

SECTION 11

Part Number

PART NUMBER INDEX

Page

0760410 ....................... 1-33 0760606 ................ 1-18, 7-8 0760610 ...........2-3, 2-7, 7-7 0760616 ......................... 2-7 0760808 ....................... 4-24 0760812 ....................... 1-31 0760814 ....................... 1-31 0840041 ......................... 7-9 0840048 ......................... 7-9 0840057 ....................... 7-10 0840058 .........7-7, 7-8, 7-11 0840059 ................ 7-7, 7-10 0840061 ......................... 7-8 0860038 ....................... 7-12 0860520 .......8-5, 8-11, 8-16 0861669 ....................... 2-15 0861678 .................. 2-7, 2-8 0861731 ....................... 7-12 0902780 ....................... 1-31 0902905 ....................... 1-33 0902906 ....................... 1-33 0903069 ....................... 1-17 0903086 ....................... 1-33 0903098 ....................... 1-17 0903319 ....................... 1-31 0903410 ....................... 1-31 0903579 ......................... 4-3 0903598 ....................... 2-19 0962006 .........3-7, 3-15, 5-6 0962155 ....................... 3-15 0962181 ......................... 5-6 0962257 ......................... 5-6 0962292 ....................... 1-23 1001091279 ................. 4-23 1001091390 ................. 4-23 1001091393 ................. 4-24 1001091492 ................. 1-18 1001091502 ................. 1-13 1001091843 ........ 1-13, 7-11 1001091910 ................... 9-1 1001091965 .......... 4-24, 9-1 1001091967 ................. 4-24 1001091968 ................. 4-24 1001092073 ................. 10-3 1001092074 ................. 10-3 1001092354 3-3, 3-7, 3-12, 316, 7-11 1001092454 ................. 2-19 1001093556 ................. 2-19 1001093839 ................. 1-31 1001094124 ................. 1-18 1001094154 ................... 7-6 1001094155 ................... 7-6 1001094156 ................... 7-7 1001094157 ................... 7-7 1001094175 ................... 7-8 1001094180 ................... 7-8 1001094203 ................. 2-19 1001094301 ................. 1-18

11-2

Part Number 1001094332 1001094333 1001094334 1001094335 1001094359 1001096705 1001096706 1001096707 1001098162 1001098781 1001099628 1001099676 1001100819 1001100820 1001100975 1001101076

Page

....................7-6 ....................7-6 ....................7-7 ....................7-7 ..................2-19 ....................7-8 ....................7-8 ....................7-8 ..................10-3 ..................2-19 ........ 1-13, 7-11 ........ 1-13, 7-11 ..................1-13 ..................1-13 ....................1-4 4-8, 4-16, 4-20, 9-1 1001101329 .......... 9-1, 10-2 1001101330 .......... 9-1, 10-2 1001103307 ..................10-1 1001104465 ....................7-8 1001104466 ............ 7-6, 7-8 1001104467 ..... 7-6, 7-7, 7-8 1001104468 ............ 7-7, 7-8 1001105108 ..................1-33 1001105109 ..................1-33 1001109345 ........ 1-21, 1-23 1001116154 ..................4-24 1001116915 . 8-6, 8-13, 8-17 1001118215 ..................4-24 1001118216 ..................4-24 1001134012 ........ 1-13, 7-11 1001134438 ... 4-23, 4-27, 429, 9-1 1001134933 ....................4-3 1001134934 ............ 4-3, 4-4 1001134935 ....................4-4 1001134951 ....................4-3 1001135316 ..................10-3 1001135317 ..................10-3 1001136847 ..................1-31 1001137005 ..................7-14 1060279 ....... 8-5, 8-11, 8-16 1060379 ..... 4-11, 4-15, 4-19 1060633 ........................7-14 1060680 ........................7-13 1060688 ..... 1-25, 1-28, 7-12 1060689 ..... 1-25, 1-28, 7-12 1060997 ..........................7-9 1060998 ..........................7-9 1060999 ..........................7-9 1061000 ..........................7-9 1061001 ..........................7-9 1061008 ..........................7-9 1061009 ..........................7-9 1061010 ..........................7-9 1061013 ..........................7-9 1061014 ..........................7-9 1061015 ..........................7-9

Part Number 1061016 1061028 1061029 1061030 1061031 1061034 1061035 1061036 1061037 1180380 1180381 1180382 1180383 1180396 1260136 1271571 1271572 1320043 1320061 1320162 1320318 1321283 1321293 1380132 1380153 1380156 1380158 1380159 1440333 1600244 1600345 1600346 1600402 1600419 1671090 1671096 1671098 1671105 1671106 1671124 1671131 1671132 1671133 1671155 1671161 1671175 1671180 1671181 1671182 1671196 1671197 1671200 1671202 1671203 1671204 1671207 1684237 1684257 1684258

Page

......................... 7-9 ......................... 7-6 ......................... 7-6 ......................... 7-7 ......................... 7-7 ......................... 5-7 ......................... 5-7 .................. 3-4, 5-7 ....................... 7-13 ....................... 3-16 ......................... 3-3 ................ 3-7, 3-11 ....................... 3-11 ......................... 3-3 .......4-8, 4-16, 4-20 ....................... 4-11 ....................... 4-11 ..............1-25, 1-31 ....................... 1-18 ....................... 1-18 .................. 1-3, 7-7 ....................... 1-18 ....................... 1-28 4-7, 4-11, 4-15, 4-19 ......................... 1-3 ....................... 4-23 .................. 1-3, 7-7 ....................... 4-24 ....................... 1-21 ....................... 7-14 .....4-23, 4-27, 4-29 ................ 1-17, 9-1 ..............4-23, 4-29 ................ 2-15, 9-1 ....................... 1-17 ......................... 2-3 ....................... 4-23 ..............2-11, 2-15 ....................... 1-17 ..............2-12, 2-16 ....................... 4-24 ....................... 1-17 ....................... 1-17 ......................... 2-3 ....................... 4-24 ......................... 2-3 ......................... 2-3 ....................... 1-17 ....................... 1-17 .................. 2-3, 2-7 .................. 2-3, 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-8 ......................... 2-7 ....................... 7-13 ...........1-3, 5-9, 6-3 ................ 3-15, 5-4 .................. 3-7, 5-4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number 1684260 1684263 1684265 1684302 1700584 1701499 1701509 1702155 1702773 1702928 1703464 1703811 1703813 1703814 1703819 1703822 1703834 1703856 1704016 1704137 1704277 1704339 1704340 1704341 1704344 1704401 1704403 1704412 1705051 1705052 1705303 1705304 1705638 1705639 1705640 1705641 1705642 1705643 1705644 1705645 1705646 1705647 1705648 1705666 1705667 1705668 1705670 1705671 1705673 1705674 1705675 1705676 1705679 1705680 1705681 1705686 1705687 1705692 1705693

Page

................ 3-15, 5-4 ........... 1-3, 5-9, 6-3 .................. 3-3, 5-4 ................ 3-11, 5-4 ....... 8-5, 8-11, 8-16 ....... 8-5, 8-12, 8-16 ....... 8-5, 8-11, 8-16 ....... 8-5, 8-11, 8-16 ....... 8-5, 8-12, 8-16 ....................... 8-16 7-12, 8-5, 8-12, 8-16 8-5, 8-11, 8-16, 8-17 ......................... 8-5 8-5, 8-11, 8-16, 8-17 4-23, 8-5, 8-11, 8-16 ....... 8-5, 8-11, 8-16 ....................... 8-11 ....................... 8-12 ....... 8-5, 8-11, 8-16 ................ 8-6, 8-13 ....... 8-5, 8-11, 8-16 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....... 8-6, 8-13, 8-17 ....................... 8-17 ....... 8-5, 8-11, 8-16 ....................... 10-2 .............. 1-31, 10-2 ....................... 8-13 ....................... 10-1 ................ 8-6, 8-13 ................ 8-6, 8-13 ................ 8-6, 8-13 ................ 8-6, 8-13 ....... 8-6, 8-13, 8-17 ....... 8-6, 8-13, 8-17 ....... 8-6, 8-13, 8-17 ....... 8-6, 8-13, 8-17 ....... 8-6, 8-13, 8-17 ................ 8-6, 8-13 ....................... 8-17 ....................... 8-17 ....................... 8-17 ....................... 8-17 ....................... 8-16 ....................... 8-16 ....................... 8-16 ....................... 4-23 ....................... 4-23 ....................... 4-23 ................ 8-5, 8-11 ................ 8-5, 8-11 ................ 8-5, 8-12 ......................... 8-5 ....... 8-5, 8-12, 8-16 ....... 8-5, 8-11, 8-16 ....... 8-5, 8-11, 8-16

3121246

SECTION 11

Part Number 1705694 1705695 1705696 1705697 1705698 1705699 1705704 1705717 1705718 1705719 1705720 1705721 1705722 1705723 1705724 1705725 1705726 1705727 1705741 1705742 1705743 1705754 1705819 1705849 1705850 1705851 1705880 1705887 1705894 1705941 1705942 1705943 1705944 1705945 1705946 1706052 1706053 1706056 1706057 1706310 1706311 1706312 1706331 1706350 1706679 1706749 1706765 1706922 1810140 1930ES 2080040

2080057 2080071 2110404 2220882 2220883 2300028

3121246

Page

................ 8-5, 8-11 ................ 8-5, 8-11 .............. 2-11, 2-15 .............. 2-11, 2-15 .............. 2-11, 2-15 ................ 8-6, 8-13 ....................... 8-17 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....................... 8-11 ....................... 8-12 ....................... 8-11 ....................... 8-11 ....................... 8-12 ....................... 8-12 ....................... 8-11 ....................... 8-11 .......8-6, 8-13, 8-17 .......8-6, 8-13, 8-17 .......8-6, 8-13, 8-17 2-8, 8-5, 8-12, 8-16 ....................... 8-17 .......8-6, 8-13, 8-17 .......8-6, 8-13, 8-17 .......8-6, 8-13, 8-17 ................ 8-6, 8-13 ....................... 8-17 ....................... 8-11 ................ 8-6, 8-13 ....................... 8-17 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....................... 8-11 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....................... 8-11 .......8-6, 8-13, 8-17 ................ 8-6, 8-13 ....................... 8-17 ....................... 10-4 ......................... 2-8 ....................... 2-19 ....................... 1-31 ....................... 1-31 ....................... 10-1 ....................... 2-15 .......................... 1-1 . 4-7, 4-11, 4-15, 419, 8-5, 8-11, 816 .......8-5, 8-11, 8-16 3-3, 3-7, 3-11, 3-15 ...........1-3, 5-9, 6-3 ......................... 5-6 .................. 5-5, 5-6 ....................... 10-2

Part Number 2300042 2420172 2460042 2540042 2540045 2560088 2560179 2560181 2600281 2753882 2753883 2760113 2760114 2760115 2760116 2780266 2792599 2820026 2820028 2820097 2820239 2860030 2890186 2901443 2902236 2902239 2902240 2902241 2902242 2902247 2902248 2902249 2902250 2902267 2902268 2902269 2902278 2902294 2902301 2902302 2902331 2902335 2902341 2902376 2902378 2902381 2902382 2902383 2902384 2902391 2902392 2902405 2902431 2902502 2902522 2902523 2902524 2902525 2902526

Page

....................... 10-2 .............. 2-11, 2-15 ....................... 10-2 ......................... 7-6 ......................... 4-4 4-7, 4-11, 4-15, 4-19 ....................... 4-23 ....................... 7-13 4-8, 4-11, 4-16, 4-20 ......................... 6-3 ......................... 6-3 ....................... 4-23 ....................... 4-23 ....................... 4-23 ....................... 4-23 ......................... 1-4 ......................... 6-3 ......................... 7-8 ......................... 7-8 ....... 4-8, 4-16, 4-20 ....................... 1-31 ....... 2-11, 2-15, 9-1 ....................... 8-16 .............. 7-14, 10-4 ....................... 3-16 .................. 2-3, 7-9 ....................... 3-11 ......................... 3-7 ......................... 3-3 ....................... 4-20 .................. 2-3, 7-9 ......................... 4-7 ....................... 4-16 ....... 8-5, 8-12, 8-16 ......................... 8-5 ....................... 8-16 ....................... 8-12 ....................... 4-12 ....................... 8-12 ....................... 8-12 .............. 2-19, 10-1 ....................... 8-12 ....................... 4-24 ....................... 4-16 ....................... 8-12 ....................... 4-20 ....................... 4-16 ....................... 4-20 ....................... 4-12 ......................... 4-7 ......................... 4-7 ....................... 10-2 ....................... 7-13 ....................... 1-31 ......................... 8-5 ....................... 8-16 ....................... 8-12 ....................... 8-12 ....................... 8-12

Part Number 2902528 2902532 2915005 2915006 2915009 2915012 2915013 2915016 2915029 2915030 2915031 2915039 2915042 2915043 2915064 2915236 2915240 2915241 2915251 2915252 2915253 2920026 2920094 2920161 2940064 2940151 2940153 2940174 2940175 3010088 3080006 3080007 3121246 3125053 3128145 3128601 3160306 3160307 3200453 3200454 3251813 3252098 3252507 3290405 3290605 3290606 3290607 3290805 3290806 3291005

3291007

PART NUMBER INDEX

Page

....................... 8-12 ....................... 8-12 ......................... 1-4 ......................... 1-4 ....................... 2-11 ......................... 1-4 ......................... 1-4 ....................... 10-1 ..................2-3, 2-7 ..................2-3, 2-7 ......................... 2-3 ....................... 2-15 ......................... 1-8 ......................... 1-8 ....................... 1-17 ..................1-3, 1-4 ......................... 4-4 ......................... 4-4 ......................... 7-8 ......................... 7-8 ......................... 7-8 ..............2-11, 2-15 ..............2-11, 2-15 ..............1-33, 7-12 ...... 4-8, 4-16, 4-20 ......................... 2-3 ......................... 2-3 ......................... 2-8 ......................... 2-8 ...... 4-8, 4-16, 4-20 4-8, 4-11, 4-16, 4-20 . 4-8, 4-11, 4-16, 420, 9-1 ......................... 1-1 ....................... 10-2 ....................... 10-2 ......................... 1-4 ................1-3, 1-12 ................1-4, 1-12 3-3, 3-7, 3-12, 3-16 3-3, 3-8, 3-12, 3-16 ................8-6, 8-13 ....................... 8-12 7-12, 8-5, 8-12, 8-16 1-21, 1-23, 1-33, 424, 7-12 1-18, 2-3, 2-4, 2-7, 2-8 . 1-18, 4-7, 4-11, 415, 4-19, 7-8 ......................... 7-8 ..............1-31, 4-24 4-7, 4-11, 4-15, 4-19 1-21, 1-23, 1-33, 33, 3-7, 3-11, 312, 3-15, 3-16, 4-3, 4-4, 4-7, 411, 4-15, 4-19 ..............3-11, 3-16

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number 3300473 3300474 3300477 3321402 3340612 3340957 3340962 3340964 3340965 3340968 3340975 3340976 3380475 3420156 3421453 3422997 3422998 3423009 3423011 3423013 3423014 3423016 3423017 3423026 3423030 3423031 3423032 3423033 3423036 3423037 3423038 3423039 3423042 3423045 3423046 3423047 3423049 3423067 3423151 3423170 3423189 3423278 3520072 3520193 3574067 3574150 3574159 3574161 3574176 3574183 3574184 3574249 3574330 3574427 3574428 3574636 3574714 3574843 3574981

Page

....................... 4-23 3-3, 3-8, 3-12, 3-16 ....................... 4-19 .................. 3-4, 5-7 4-7, 4-11, 4-15, 4-19 ....... 3-7, 3-12, 3-16 3-3, 3-7, 3-11, 3-15 ......................... 3-3 ......................... 4-3 ....................... 4-23 .................. 2-4, 2-8 ......................... 4-3 ....................... 4-23 3-3, 3-7, 3-11, 3-15 ..... 4-11, 4-15, 4-19 ....... 3-7, 3-11, 3-15 ....... 3-7, 3-11, 3-15 ....................... 3-15 ....................... 3-15 ......................... 4-4 ....... 3-7, 3-11, 3-15 ....... 3-7, 3-12, 3-16 ....... 3-7, 3-12, 3-16 ....................... 3-15 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ................ 3-7, 3-11 ......................... 1-3 ......... 3-3, 3-7, 3-11 ....................... 3-11 ......................... 3-3 .............. 1-21, 1-23 .............. 1-21, 1-23 4-7, 4-11, 4-15, 4-19 ......................... 4-3 ................ 3-7, 3-11 4-7, 4-11, 4-15, 4-19 ....................... 3-16 .............. 1-21, 1-23 ..... 4-11, 4-15, 4-19 4-7, 4-11, 4-15, 4-19 .............. 2-11, 2-15 ......................... 4-3 ....................... 4-19 ......................... 3-3 ....... 3-7, 3-11, 3-15 .............. 1-21, 1-23 ....... 4-7, 4-11, 4-15 ....... 4-7, 4-11, 4-15 ....................... 4-23 ....................... 2-11 ......................... 2-3 ......................... 2-3 ....................... 8-17 ....................... 1-18 ....................... 1-25 .................. 2-3, 2-7

11-3

SECTION 11

Part Number 3574984 3575794 3577112 3641480 3641481 3641482 3641534 3641535 3641536 3641582 3730119 3740130 3740146 3760115 3760170 3760348 3760387 3760463 3820016 3820019 3820032 3841143 3841648 3841649 3860085 3860104 3860106 3860107 3860108 3860110 3860111 3860118 3900267 3900333 3900334 3900335 3900336 3900337 3900338 3900339 3900345 3900351 3900356 3990010 3990013 4000006 4010408 4010415 4010616 4010617 4031607 4031713 4060700 4060865 4061061 4071094 4071102 4160078

11-4

PART NUMBER INDEX

Page

.................. 2-3, 2-7 ....................... 4-24 ......................... 1-4 ......................... 4-7 ......................... 4-7 ......................... 4-7 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-19 .................. 7-7, 7-8 ....................... 1-17 ................ 1-17, 9-1 .......1-21, 1-23, 3-3 .....4-11, 4-15, 4-19 .......1-21, 1-23, 4-4 .......3-7, 3-11, 3-15 ......................... 1-4 4-8, 4-11, 4-16, 4-20 4-7, 4-11, 4-15, 4-19 ......................... 2-8 .......3-7, 3-11, 3-15 ....................... 4-19 .......4-7, 4-11, 4-15 ....................... 4-15 ....................... 3-15 ......................... 4-4 ....................... 3-11 .............. 1-21, 1-23 ......................... 4-4 2-4, 4-7, 4-11, 4-19 ......................... 4-4 ....................... 1-25 ....................... 4-23 3-3, 3-8, 3-12, 3-16 ....................... 7-12 .............. 2-11, 2-15 ....................... 2-11 .....2-11, 2-15, 4-24 .............. 2-11, 2-15 4-7, 4-11, 4-15, 4-19 ......................... 4-3 ....................... 2-15 ....................... 7-10 ......................... 9-1 ................ 2-15, 9-1 ....................... 7-12 .............. 1-21, 1-23 4-7, 4-11, 4-15, 4-19 ..4-7, 4-11, 4-15, 419, 7-8 ....................... 2-19 .................. 2-3, 2-7 ....................... 7-13 ....................... 1-33 ....................... 2-11 .......3-7, 3-11, 3-16 ......................... 2-8 .................. 3-4, 5-7

Part Number 4160202 4160203 4191303 4191306 4191407 4191409 4191706

4191707 4191708 4191709 4220208 4220252 4220253 4240003 4240147 4240172 4340739 4340751 4340914 4341055 4360069 4360328 4360387 4360469 4360470 4360475 4360482 4360502 4360526 4360536 4360538 4360539 4360607 4360613 4420051 4420070 4420071 4420072 4420073 4420074 4420075 4460071 4460138 4460205 4460226 4460227 4460265 4460266 4460267 4460268 4460315

Page

.............. 1-21, 1-23 ........................4-23 ........................2-11 ........................4-23 ........................4-23 ........................4-23 .. 1-17, 1-18, 2-3, 219, 3-8, 3-12, 316 1-25, 1-28, 1-31, 133, 2-3, 2-7 ................ 1-17, 3-3 1-18, 3-4, 3-8, 3-12, 3-16 .................. 2-4, 2-8 .................. 2-4, 2-8 .................. 2-4, 2-8 ........................7-13 ........................1-17 .................. 2-3, 2-8 ........................2-15 ........................1-18 ..........................4-4 ........................10-4 ....... 2-11, 2-15, 9-1 ....... 2-11, 2-15, 9-1 ....... 2-19, 7-13, 9-1 ....... 2-11, 2-15, 9-1 ....... 2-11, 2-15, 9-1 2-11, 2-15, 4-23, 9-1 ....... 7-13, 9-1, 10-2 3-3, 3-7, 3-12, 3-16, 7-11 3-3, 3-7, 3-12, 3-16, 7-11 ..... 1-21, 1-23, 7-10 ................ 4-23, 9-1 ....... 4-23, 7-11, 9-1 1-21, 1-23, 7-10, 9-1 ................ 7-13, 9-1 ........................8-17 1-33, 3-3, 3-4, 3-15, 3-16 ..........................4-4 ..........................4-4 ..........................4-4 ..........................4-4 ..........................4-4 ........................7-13 ........................7-13 ........................7-13 ..... 4-27, 7-10, 7-14 1-25, 1-27, 4-27, 710, 7-12 ......... 4-27, 7-6, 7-8 .............. 4-27, 7-11 .. 1-27, 7-6, 7-8, 7-9 ................ 7-8, 7-11 ........................7-13

Part Number 4460320 4460321 4460346 4460418 4460419 4460424 4460464 4460465 4460466 4460467 4460493 4460496 4460497 4460499 4460510 4460536 4460539 4460618 4460633 4460648 4460662 4460754 4460761 4460814 4460870 4460877 4460891 4460894 4460897 4460899 4460930 4460931 4460943 4460944 4460985 4461016 4461057 4520277 4520278 4520326 4520327 4520565 4520676 4568631 4568645 4568664 4568667 4568711 4568738 4740086 4740438 4740523 4740524 4740531 4740545 4740562

Page

....................... 7-10 .......7-9, 7-10, 7-14 ....................... 7-13 ......................... 7-9 ......................... 7-9 ..............1-25, 7-12 1-25, 1-27, 7-6, 7-8, 7-10, 7-11, 7-12 7-7, 7-8, 7-10, 7-11, 7-12 . 7-6, 7-7, 7-8, 7-11 ..............7-14, 10-4 .................. 7-7, 7-8 ......................... 7-6 ......................... 7-6 ....................... 7-10 ..............7-14, 10-4 ..............7-11, 7-12 ....................... 7-10 ......................... 7-9 ....................... 7-13 1-25, 7-10, 7-12, 713 ....................... 7-13 .................. 7-7, 7-8 ................ 7-8, 7-10 ....................... 7-10 ....................... 7-10 ....................... 7-10 .....7-10, 7-11, 7-12 ................ 7-7, 7-10 ..............7-10, 7-11 1-25, 1-27, 7-7, 7-12 .........7-7, 7-8, 7-11 ................ 7-8, 7-11 ......................... 7-8 ......................... 7-8 ......................... 7-9 ......................... 7-6 ......................... 7-6 ......................... 1-4 ......................... 1-4 ......................... 1-4 ......................... 1-4 ......................... 1-4 ......................... 1-4 ................ 4-7, 4-15 4-7, 4-11, 4-15, 4-19 ....................... 4-19 .....4-11, 4-15, 4-19 .....4-11, 4-15, 4-19 ....................... 4-23 ..............1-21, 1-23 .......3-7, 3-11, 3-15 ......................... 1-4 ......................... 1-4 ......................... 3-3 ......................... 7-7 ....................... 1-31

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number 4750800 4751400 4811400 4811600 4811700

4811702 4811900 4812000

4831700 4846684 4846723 4846752 4846757 4846761 4846764 4846766 4846768 4846770 4846771 4846772 4846773 4846774 4846775 4846776 4846777 4846778 4846779 4846780 4846781 4846784 4846785 4846786 4846788 4846789 4846791 4846792 4846793 4846794 4846795 4846796 4846797 4846799 4846800 4846810 4846811 4846812 4846813 4846816 4846861 4846862 4846863 4922861 4922865

Page

..... 1-21, 1-23, 1-33 .............. 1-17, 1-18 .............. 1-33, 4-24 ................ 2-8, 2-19 1-17, 1-18, 1-25, 128, 1-31, 1-33, 2-3, 2-4, 2-7 ....................... 1-18 ....................... 1-18 1-3, 1-21, 1-23, 3-3, 3-7, 3-11, 3-15, 3-16, 4-3, 4-4, 47, 4-11, 4-15, 419 ....................... 1-18 ....................... 3-15 4-8, 4-11, 4-16, 4-20 ....................... 3-11 ......................... 1-3 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-4 ....................... 4-19 ....................... 4-19 ....................... 4-19 ....................... 1-21 .............. 1-21, 1-23 ....................... 1-21 ....................... 4-19 ....................... 4-19 ....................... 4-19 ....................... 4-19 ....................... 4-19 ....................... 4-19 ......................... 4-7 ......................... 4-7 4-7, 4-11, 4-15, 4-19 ....................... 1-23 ......................... 4-4 ....................... 4-15 ....................... 4-15 ....................... 4-15 .............. 4-11, 4-15 .............. 4-11, 4-15 .............. 4-11, 4-15 .............. 4-11, 4-15 ....................... 4-15 ....................... 4-15 ....................... 1-23 ....................... 1-23 ....................... 1-33 ....................... 1-33 ....................... 1-21 ....................... 1-21 ....................... 1-23 ....................... 1-21 .............. 1-18, 7-10 ....... 2-11, 2-15, 7-8

3121246

SECTION 11

Part Number

Page

4922866 ................ 2-11, 7-9 4922870 ................ 4-23, 7-6 4922908 ......................... 7-7 4922912 ....................... 7-14 4922944 2-19, 7-13, 9-1, 10-1 4923194 ....................... 7-10 4923195 ....................... 7-10 4923228 ......................... 7-7 4923250 ......................... 7-7 4923335 ....................... 7-10 4923336 ....................... 7-10 4923380 ....................... 7-10 4923381 ....................... 7-10 4923632 ......................... 7-7 4933315 ....................... 7-10 70000082 ..................... 4-29 70000084 ..................... 4-29 70000191 ..................... 1-12 70000335 ....................... 5-5 70000383 ..................... 1-13 70000555 ..................... 10-4 70000658 ....................... 5-4 70000659 ....................... 5-4 70000683 ..................... 4-29 70000684 ..................... 4-29 70000685 ..................... 4-29 70000686 ..................... 4-29 70000790 ..................... 1-12 70000791 ..................... 1-12 70000792 ..................... 1-13 70001250 ..................... 4-29 70001251 ..................... 4-29 70001252 ..................... 4-29 70001253 ..................... 4-29 70001263 ..................... 1-13 70001265 ..................... 1-14 70001345 ..................... 1-13 70001442 ..................... 7-11 70001443 ..................... 7-11 70001444 ..................... 7-11 70001709 ....................... 5-7 70001739 .............. 1-7, 1-12 70001878 ................ 3-4, 5-7 70001949 ..................... 1-13 70001982 ....................... 5-7 70002271 ..................... 1-27 70003645 ....................... 5-4 70003646 ....................... 5-4 70003650 ..................... 4-29 70010346 ..................... 10-2 7002821 .............. 7-14, 10-4 7002822 ....................... 10-4 7002823 .............. 7-14, 10-4 7002826 ....................... 10-4 7002828 .............. 7-14, 10-4 7003790 ....................... 4-27 7004275 ....................... 10-4 7004276 ....................... 10-4 7010641 ......................... 1-4

3121246

Part Number 7010642 7011509 7011528 7011997 7012524 7016319 7016372 7016654 7018514 7018564 7018570 7018577 7018583 7018586 7018589 7018597 7019697 7019864 7020175 7020176 7020218 7020500 7020501 7020551 7020552 7020553 7020554 7020555 7020556 7020603 7020613 7020663 7020673 7020674 7022942 7022944 7022945 7022946 7022947 7022948 7022951 7022952 7022953 7022954 7022955 7022956 7022957 7022958 7022959 7023528 7023529 7023530 7023531 7023532 7023533 7023534 7023535 7023536 7023537

Page

......................... 1-4 ....................... 1-25 ....................... 1-27 ....................... 4-27 ......................... 1-4 ....................... 1-33 ....................... 1-33 ....................... 10-4 .............. 1-25, 1-27 .............. 1-25, 1-27 ....................... 1-27 .............. 1-25, 1-27 .............. 1-25, 7-12 .............. 1-25, 1-27 .............. 1-25, 1-27 ....................... 1-27 ......................... 1-4 ......................... 5-4 ..... 2-11, 2-15, 4-23 ..... 2-11, 2-15, 4-23 .................. 3-4, 5-7 ................ 4-27, 9-1 ................ 4-27, 9-1 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 1-27 ....................... 1-25 ....................... 1-25 .............. 1-25, 1-27 .............. 1-25, 1-27 ....................... 1-27 ....................... 1-25 .............. 1-25, 7-12 .............. 1-25, 7-12 .............. 1-25, 1-27 .............. 1-25, 1-27 ....................... 1-27 ....................... 1-27 .............. 1-27, 7-12 ....................... 1-27 .............. 1-27, 7-12 ....................... 1-27 ....................... 1-27 ....................... 1-27 ....................... 1-27 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-4 ......................... 5-6 ......................... 5-6

Part Number 7023538 7023539 7023540 7023541 7023542 7023543 7023544 7023545 7023546 7023547 7023548 7023549 7023550 7023551 7023552 7023553 7023554 7023555 7023556 7023557 7023558 7023559 7023560 7023561 7023562 7023563 7023564 7023565 7023566 7023567 7023568 7023569 7023570 7023571 7023572 7023573 7023574 7023575 7023576 7023577 7023578 7023579 7023580 7023581 7023582 7023583 7023584 7023585 7023586 7023587 7023588 7023589 7023591 7023593 7024746 7024747 7024748 7024749 7024750

PART NUMBER INDEX

Page

......................... 5-6 ......................... 5-4 ..................5-6, 9-1 ..................5-6, 9-1 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-4 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-6 ......................... 5-4 ......................... 5-4 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-9 ......................... 5-4 ......................... 5-4 ......................... 5-4 ......................... 5-5 ......................... 5-5 ......................... 5-5 ......................... 5-5 ......................... 5-5 ..................5-5, 9-1 ......................... 5-4 ......................... 5-4 ......................... 5-4 ......................... 5-5 ......................... 5-5 ......................... 5-5 ......................... 5-4 ......................... 5-5 ......................... 5-4 ......................... 5-5 ......................... 5-4 ......................... 5-5 ......................... 5-4 ......................... 5-5 ..................5-4, 9-1 ......................... 1-8 ................1-8, 1-13 ................1-8, 1-13 ................1-8, 1-13 ................1-8, 1-13

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number 7024751 7024752 7024753 7024754 7024755 7024756 7024757 7024758 7024759 7024760 7024761 7024768 7024770 7024771 7024772 7024773 7024774 7024775 7024776 7024777 7024785 7024786 7024787 7026183 7026184 7026185 7027365 7027367 7027765 7027766 7027862 7027863 9984279

Page

......................... 1-8 ................ 1-8, 7-11 ......................... 1-8 ......................... 1-7 ......................... 1-8 ................ 1-8, 1-13 ................ 1-7, 1-12 ................ 1-8, 1-13 ......................... 1-8 ......................... 1-8 ......................... 1-7 ................ 1-8, 7-11 .............. 1-13, 7-11 ....................... 1-13 ....................... 1-13 ....................... 1-14 ....................... 1-13 .............. 1-13, 7-11 ....................... 1-14 ....................... 1-13 ................ 1-8, 1-13 ................ 1-7, 1-12 ....................... 1-14 ......................... 1-4 ......................... 1-4 ......................... 1-4 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ......................... 2-3 ......................... 2-8 ......................... 4-3

11-5

SECTION 11

Part Number

11-6

PART NUMBER INDEX

Page

Part Number

Page

Part Number

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Page

Part Number

Page

3121246

3121246

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417

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+61 2 65 811111 +61 2 65 813058

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+55 19 3295 0407

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(852) 2639 5797

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