Maintenance table

Initial 100 Hours Service 1. Transmission 1.1. Change oil 20* 162 Replace fi lter element 21* Clean strainer 22*, at least once a year 2. Hydraulic System 2.1.Replace hydraulic return fi lter element 43*. 164 2.2.Replace hydraulic high pressure fi lter element 43a*. 165

Initial 500 Hours Service 1. Engine 1.1.Check/adjust PDE injector rocker arms 2. Transmission 2.1.Run the AEB-Tester 3. Tandem housings 3.1.Change oil 32* 166 166 168

8 Hours / Daily Service 1. General 1.1.Walk around check, before start 1.2.Check driver's seat, before start 2. Engine 2.1.General condition check - look for leakages remedy as necessary 2.2.Drain the water separating fuel fi lter 4* 2.3.Check oil level, before start 1* 2.4.Check coolant level, before start 5* 169 169

170 170 171 171 2.5.Check fuel level, before start 13* 172 2.6.Function check of the centrifugal cleaner, after operation 2* 172 3. Transmission 3.1.Check oil level, before operation 20* 173 4. Hydraulic system 4.1.Check oil level, before start 40* 174 5. Lubrication 5.1.Door and fender hatches, 8 lubricators 57* 175 5.2. Cab rear hinges, 2 lubricator 58 * 176 6. Brake system 6.1.Parking brake check braking (holding) capacity, before operation 176 6.2.Service brake (main brake) check braking (holding) capacity, before operation 176 6.3.Service brake (main brake) check function, before operation 177 6.4.Accumulators check the oil pressure, before operation 177 7. Steering 7.1.Check function, before operation 178 8. Engine brake 8.1.Check function, before operation 178 9. Engine/retarder brake 9.1.Check function, before operation 178 40 Hours / Weekly Service 1. Cab ventilation 1.1.Clean prefi lter 70* 179 1.2.Air conditioner system 179 2. Tyres 2.1.Check tyre pressures, before operation 180 3. Automatic central 3.1.Check the lubricant level in the reservoir. 180 lubrication (Lincoln lubrication system)3 3. Automatic central 3.1.Check the grease level in the reservoir. 181 lubrication (Grovenv eld lubrication system) 500 Hours Service 1. Engine 1.1.Change oil 1* 1.2.Clean centrifugal cleaner 2* 182 183 1.3.Replace oil fi lter 3* 186 1.4.External cleaning of the radiator, at least once a year 5* 187

500 Hours Service

1.5.Check batteries 11* 188 1.6.Check battery terminals for tightness and corrosion 188 2. Drive line 2.1.Check oil levels 189 3. Brake system 3.1.Check lining thickness 191 3.2.How to adjust the parking brake. 192 4. Wheels 4.1.Check wheel nuts torque. 193 5. Tip- and steering 5.1.Check expander bolts. 193 cylinders 6. Cab ventilation 6.1.Air conditioner system, test operation 194 6.2.Check cab ventilation fi lter element condition 70* 195 7. Automatic central 7.1.Check the system 196 lubrication (Lincoln lubrication system) 7. Automatic central 7.1.Check the system 197 lubrication (Grovenv eld lubrication system) 1000 Hours Service 1. Driver's seat 1.1.General safety check 198 2. Engine 2.1.Replace fuel fi lter 4* Replace water separating fuel fi lter 4* 198 2.2.Bleed the fuel system: 199 2.3.Check batteries, at least once a year 11* 199 2.4.Check multi-groove belt condition, at least once a year 200 2.4.1.Inspect the multi-groove belt. 200 2.5.Air fi lter 10* 201 3. Transmission 3.1.Change oil 20* 203 Replace fi lter element 21* Clean strainer 22*, at least once a year 4. Hydraulic system 4.1.Replace breather element 42* 205 4.2.Replace hydraulic return fi lter element 43*. 206 5. Front differential 5.1.Change oil, at least once a year 30* 208 6. Rear differential 6.1.Change oil, at least once a year 31* 209 7. Pinion bearing 7.1.Inspect the pinion bearing, on both sides of the tandem housings 209 8. Front reduction gears 8.1.Change oil, at least once a year 33* 210 9. Electrical system 9.1.Check wiring 210 2000 Hours Service 1. Engine 1.1.Check/adjust valve clearance (5 cylinder) 211 1.1.Check/adjust valve clearance (6 cylinder) 212 1.2.Check the coolant, at least once a year 5* 213 1.2.1.Check the appearance of the coolant 213 1.2.2.Coolant with glycol only: Check glycol content 214 1.2.3.Coolant with only anti-corrosive: Check protection against corrosion 215 2. Brake system 2.1.Inspect brake lines, at least once a year. 216 3. Tandem housings 3.1.Change oil 32* 216 (MT36/41 4000 Hours Service 1. Cooling system 1.1.Internal cleaning, every 4 years 5* 217 1.2.Change coolant, every 4 years 5* 218 2. Hydraulic system 2.1.Change oil 40* 219 3. Tandem housings 3.1.Change oil 32* 220 (MT25/26/31)

Yearly recommended maintenance 1. Transmission 1.1.General condition check 2. Drive line 2.1.General condition check 3. Tanks 3.1.General condition check 4. Hydraulic system 4.1.Inspect the hydraulic hoses 5. Exhaust system 5.1.Safety check 6. Bearings 6.1.Check clearance 221 221 221 222 222 222