INDUSTRIAL
TRUCK DIVISION
MARKETING TRAINING DEPT.
CONTENTS 1 2 4 5 6
TRUCK MODEL ILLUSTRATIONS SUBJECT/PICTORIAL INDEX SAFETY INFORMATION FOREWORD PM- PLANNED MAINTENANCE PROGRAM
GROUP SECT. PMA - PLANNED MAINTENANCE ADJUSTMENT PROCEDURES PM REPORT FORM LUBRICATION CHARTS 01 1 SEAT CONTROL ROD ADJUSTMENT 02 1 DIRECTIONAL CONTROL LEVER ADJUSTMENT 06 1 HORN AND STEERING HANDWHEEL ADJUSTMENT 06 2 ELECTRIC TRUCK BATTERY MAINTENANCE 12 1 ELECTRIC TRUCK BATTERY STANDARD U.L. 583 12 2 ELECTRIC MOTOR MAINTENANCE 16 1 DRIVE MOTOR BRUSH REPLACEMENT - GE 16 2 DRIVE MOTOR BRUSH REPLACEMENT - PRESTOLITE 16 3 EV-1 #l CARD INITIAL ADJUSTMENT SETTINGS 19 3 PUMP AND TRACTION CONTROL LED CHECK 19 4 DRIVE UNIT MAINTENANCE 20 1 PNEUMATIC TIRE AND WHEEL MAINTENANCE 22 1 PARKING BRAKE RELEASE 23 1 BRAKE BLEEDING PROCEDURE 23 3 STEER WHEEL BEARING MAINTENANCE 26 2 POWER STEERING RELIEF PRESSURE CHECK 26 3 HYDRAULIC SUMP FLUID AND FILTER CHANGE 29 1 HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT 30 1 HYDRAULIC SYSTEM SCHEMATIC DIAGRAM 31 1 TILT CYLINDER ADJUSTMENT 32 1 TILT CYLINDER DRIFT TEST 32 2 UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT 34 1 34 3 UPRIGHT DOWNDRIFT TEST FORK WEAR INSPECTION 34 4 LIFT CHAIN MAINTENANCE 34 7 -REFERENCE 40 1 40 2 40 3 40 4 40 5 40 17 40 18
Page i
INFORMATION
TRUCK DATA PLATES AND DECALS SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK P.M. FIRE EXTINGUISHER RECOMMENDATIONS LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS TRUCK SPECIFICATIONS MEASURING VOLTAGES WITH THE V-O-M MEASURING RESISTANCE WITH THE V-O-M WIRING DIAGRAM - TRUCK ELECTRICAL SYSTEM
Copyrighted Material Intended for CLARK dealers only Do not sell or distribute
Code: PM-510, REV FEB 84