SAFETY SECTION GENERAL HAZARDS Coolant hazards
The engine cooling system will become hot and pressurized during normal engine operation, causing a potential burn or scald hazard to personnel.
Remove all flammable materials such as fuel, oil and debris from the machine. Do not allow the accumulation of flammable materials on or around the machine. Always store fuels and lubricants in the correct and properly marked containers and away from unauthorized personnel.
Always allow the engine and cooling system to fully cool before you do any maintenance work, including draining the system.
Always store soiled oily rags and other flammable materials in protective containers.
Always stop the engine before you check the level of the coolant.
Do not smoke in ares that are used for the storage of flammable materials.
The cooling system conditioner contains alkali, which can cause personal injury. Do not allow alkali to contact the skin, eyes or mouth.
Do not operate the machine close to naked flames.
Always stop the engine and allow the coolant filler cap to cool fully, before you attempt to remove it. This must be done slowly, to release the residual pressure safely.
Fire and Explosion prevention
Make sure that heat shields, installed to prevent fluids or fluid spray from igniting, are fitted correctly. Do not weld or flame cut any pipes or tanks that contain flammable fluids or gases. Always clean such pipes and tanks thoroughly with a non-flammable solvent first. Examine all electrical wires daily and check and tighten all electrical connections. If necessary, repair loose or frayed wires before you operate the machine. Dust produced from repairs to nonmetallic components, such as hoods or fenders, can be flammable. Always repair such components in a well ventilated area, away from naked flame and heat sources.
All fuels, most lubricants and some coolant mixtures are flammable and if leaking onto a hot surface or electrical components, can create a fire. Fire can cause severe personal injury or death. Do not operate the machine close to a naked flame or heat source.
Leaking pipes and hoses can cause a fire. Examine all pipes, hoses and associated supports for wear, deteriation and damage and ensure that pipe and hose clamps are secure. Make sure pipe and hose connections are correctly torqued.
