Case CB 470S CB 570S CB 800S Hydraulic Breaker Service Manual - PDF DOWNLOAD

SERVICE MANUAL CB 470S CB 570S CB 800S Hydraulic Breaker

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Part number 51562842

CB 470S CB 570S CB 800S Hydraulic Breaker

SERVICE MANUAL

Part number 51562842 English December 2018

© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.

SERVICE MANUAL CB 470S CB 570S CB 800S

51562842 29/11/2018 EN

Contents INTRODUCTION Tools ......................................................................................... 89 [89.700] Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

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Contents INTRODUCTION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules - General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Torque - Bolt and nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

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Safety rules - General information Cleaning Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts.

Also inject oil into the bearings after drying.

Inspection When disassembling parts, check all the parts.

If there are any worn or damaged parts, replace them.

Inspect carefully to prevent initial breakdowns.

Bearing Replace any loose bearings.

Air dry bearings before installing them.

Needle bearing When inserting needle bearings, be very careful not to damage them.

Apply grease to the section where the needle bearing will be inserted.

Gear Check that there is no wear and no damage.

Oil seal, O-ring, gasket Always install new oil seals, O-rings, and gaskets.

Apply grease to sections where oil seals and O-rings will be inserted.

Shaft Check that there is no wear and no damage.

Check the bearings and check for damaged oil seals on the shaft.

Service parts Install CASE CONSTRUCTION genuine service parts.

When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.

Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.

Lubricants (fuel, hydraulic oil) Use the oil from the specified company or specified in the operator's manual or service Manual.

Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.

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Safety rules - Personal safety WARNING: This symbol indicates a precaution.

It gives information concerning the safety of the dealer and those in the surroundings.

Read and understand these precautions thoroughly before performing the work.

Always comply with warnings and precautions so as to avoid any accidents.

This section covers information related to overall safety.

Check whether all warning labels are in place.

Additional labels can be ordered from Service Parts.

WARNING: Working with sloppy clothes or clothes with which safety cannot be ensured leads to damage to the machine and injury to the operator.

Always wear clothes that ensures safety.

In order to work more safely, it is recommended to wear additional safety equipment.

Helmet, safety shoes, ear protection, goggles, work clothes, and gloves WARNING: Check hydraulic equipment.

Work according to the procedure.

Do not change the procedure.

WARNING: Check that there is no one in the surroundings before draining the pressure from hydraulic circuits during machine hydraulic cylinder inspection.

WARNING: Use gloves when handling high-temperature parts.

WARNING: Bring the lower parts or attachments in contact with the ground before inspecting or repairing them.

WARNING: Check that hoses and tubes are securely connected.

If there is any damage to a hose or tube, replace it.

Do not check for oil leaks by hand. Use cardboard or wood.

WARNING: When removing an attachment pin or other hardened pin, use a hammer that has a soft head.

WARNING: Wear eye protection when using a hammer to install a pin or when working with a grinder.

At this time, use goggles or eye protectors that meet standards.

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WARNING: Use work site protection when repairing the hammer.

Check the oil, coolant, grease, and tools.

Recover materials and parts as necessary.

Pay enough attention to safety.

WARNING: Some of the machine's parts are extremely heavy.

Use an appropriate lifting equipment for such parts.

For weights and procedures, see the specification chapter in this manual.

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Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc.

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Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim.

Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.

2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.

3. Position the sealing lip facing the fluid.

NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal.

4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease.

5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet.

6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required.

7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency.

Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container.

Spare parts Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.

Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original Parts can offer this guarantee.

When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog

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Special tools The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with CASE CONSTRUCTION machines or for attachments made for CASE CONSTRUCTION. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions

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Torque - Bolt and nut • Tighten alternating between left and right and top and bottom so that uniform tightening force is applied.

LPIL12CX00005EA

1

• If LOCTITE® was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the old LOCTITE® off with cleaning fluid, dry the bolt, then apply 2 - 3 drops of LOCTITE® to the thread section of the bolt.

Torque table Bolt nominal M6 M8 diameter (size) Wrench 10 mm 13 mm Hexagon 6.9 N·m 19.6 N·m Tightenbolt (5.089 lb (14.456 lb ing torque ft) ft) 5 mm Wrench 6 mm Hexagon 8.8 N·m 21.6 N·m socket Tighten(6.491 lb (15.931 lb head bolt ing torque ft) ft)

M10

M12

M14

M16

M18

M20

17 mm 39.2 N·m (28.912 lb ft) 8 mm 42.1 N·m (31.051 lb ft)

19 mm 58.8 N·m (43.369 lb ft) 10 mm 78.5 N·m (57.899 lb ft)

22 mm 98.1 N·m (72.355 lb ft) 12 mm 117.7 N·m (86.811 lb ft)

24 mm 156.9 N· m (115.72 3 lb ft) 14 mm 176.5 N· m (130.18 0 lb ft)

27 mm 196.1 N· m (144.63 6 lb ft) 14 mm 245.2 N· m (180.85 0 lb ft)

30 mm 294.2 N· m (216.99 1 lb ft) 17 mm 343.2 N· m (253.13 1 lb ft)

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Conversion factors Unit conversion rate -x→ ←÷9.807 4.448 0.0981 1.356 0.113 0.0981 0.1013 0.0069 133.3 3386 0.00981 0.00136 0.7355 0.746 9.807 4186 98067 0.001 0.1 1 x 10-6 0.0001

Gravitational unit kgf lbf kgf•cm lbf•ft lbf•in kgf/cm2 atm lbf/in2 mm Hg in Hg kgf・m/s lbf•ft/s PS HP kgf•m kcal kgf•s/cm2 cP P cSt St

SI unit N N N•m N•m N•m MPa MPa MPa Pa Pa kW kW kW kW J J Pa•s Pa•s Pa•s m2/s m2/s

Length Millimeters to inches mm In. 1 0.0394 2 0.0787 3 0.1181 4 0.1575 5 0.1969 6 0.2362 7 0.2756 8 0.3150 9 0.3543 10 0.3937 11 0.4331 12 0.4724 13 0.5118 14 0.5512 15 0.5906 16 0.6299 17 0.6693 18 0.7087 19 0.7480 20 0.7874 21 0.8268 22 0.8661 23 0.9055 24 0.9449 25 0.9843

mm 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

mm 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

In. 1.0236 1.0630 1.1024 1.1417 1.1811 1.2205 1.2598 1.2992 1.3386 1.3780 1.4173 1.4567 1.4961 1.5354 1.5748 1.6142 1.6535 1.6929 1.7323 1.7717 1.8110 1.8504 1.8898 1.9291 1.9685

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In. 2.0079 2.0472 2.0866 2.1260 2.1654 2.2047 2.2441 2.2835 2.3228 2.3622 2.4016 2.4409 2.4803 2.5197 2.5591 2.5984 2.6378 2.6772 2.7165 2.7559 2.7953 2.8346 2.8740 2.9134 2.9528

mm 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

In. 2.9921 3.0315 3.0709 3.1102 3.1496 3.1890 3.2283 3.2677 3.3071 3.3465 3.3858 3.4252 3.4646 3.5039 3.5433 3.5827 3.6220 3.6614 3.7008 3.7402 3.7795 3.8189 3.8583 3.8976 3.9370

INTRODUCTION

Inches to millimeters mm in.

0.3969 1/64 0.7938 1/32 1.1906 3/64 1.5875 1/16 1.9844 5/64 2.3813 3/32 2.7781 7/64 3.1750 1/8 3.5719 9/64 3.9688 5/32 4.3656 11/64 4.7625 3/16 5.1594 13/64 5.5563 7/32 5.9531 15/64 6.3500 1/4

in.

17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2

mm 6.7469 7.1438 7.5406 7.9375 8.3344 8.7313 9.1281 9.5250 9.9218 10.3188 10.7156 11.1125 11.5094 11.9063 12.3031 12.7000

in.

33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4

mm 13.0969 13.4938 13.8906 14.2875 14.6844 15.0813 15.4781 15.8750 16.2719 16.6688 17.0656 17.4625 17.8594 18.2563 18.6531 19.0500

mm 19.4469 19.8438 20.2406 20.6375 21.0344 21.4313 21.8281 22.2250 22.6219 23.0188 23.4156 23.8125 24.2094 24.6063 25.0031 25.4000

in.

49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 1

Feet to meters ft.

---10 20 30 40 50 60 70 80 90 100

0 m 3.048 6.096 9.144 12.192 15.24 18.288 21.336 24.384 27.432 30.480

1 m 0.305 3.353 6.401 9.449 12.497 15.545 18.593 21.641 24.689 27.737 30.785

Meters to feet m 0 1 ft. ft.

---3.2808 10 32.8084 36.0892 20 65.6168 68.8976 101.706 30 98.4252 0 131.233 134.514 40 6 4 164.042 167.322 50 0 8 196.850 200.131 60 4 2 229.658 232.939 70 8 6 262.467 265.748 80 2 0 295.275 298.556 90 6 4 328.084 331.364 100 0 8

2 m 0.610 3.658 6.706 9.754 12.802 15.850 18.898 21.946 24.994 28.042 31.090

2 ft.

6.5617 39.3701 72.1785 104.986 9 137.795 3 170.603 7 203.412 1 236.220 5 269.028 9 301.837 3 334.645 7

5 m 1.524 4.572 7.620 10.668 13.716 16.764 19.812 22.860 25.908 28.956 32.004

6 m 1.829 4.877 7.925 10.973 14.021 17.069 20.117 23.165 26.213 29.261 32.309

7 m 2.134 5.182 8.230 11.278 14.326 17.374 20.422 23.470 26.518 29.566 32.614

3 m 0.914 3.962 7.010 10.058 13.106 16.154 19.202 22.250 25.298 28.346 31.394

4 m 1.219 4.267 7.315 10.363 13.411 16.459 19.507 22.555 25.603 28.651 31.699

3 ft.

9.8425 42.6509 75.4593 108.267 7 141.076 1 173.884 5 206.692 9 239.501 3 272.309 7 305.118 1 337.926 5

5 7 4 6 ft. ft. ft. ft.

13.1234 16.4042 19.685 22.9659 45.9318 49.2126 52.4934 55.7743 78.7402 82.0210 85.3018 88.5827 114.829 121.391 111.5486 4 118.1102 1 144.357 147.637 150.918 154.199 0 8 6 5 177.165 180.446 183.727 187.007 4 2 0 9 209.973 213.254 216.535 219.816 8 6 4 3 242.782 249.343 252.624 2 246.063 8 7 275.590 278.871 282.152 285.433 6 4 2 1 308.399 311.679 314.960 318.241 0 8 6 5 341.207 344.488 347.769 351.049 3 2 0 9

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8 m 2.438 5.486 8.534 11.582 14.630 17.678 20.726 23.774 26.822 29.870 32.918

9 m 2.743 5.791 8.839 11.887 14.935 17.983 21.031 24.079 27.127 30.175 33.223

8 ft.

26.2467 59.0551 91.8635 124.671 9 157.480 3 190.288 7 223.097 1 255.905 5 288.713 9 321.522 3 354.330 7

9 ft.

29.5276 62.3360 95.1444 127.952 8 160.761 2 193.569 6 226.378 0 259.186 4 291.994 8 324.803 1 357.611 5

ft.

---10 20 30 40 50 60 70 80 90 100

m ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Miles to kilometers miles ---10 20 30 40 50 60 70 80 90 100

0 km 16.093 32.187 48.280 64.374 80.467 96.561 112.654 128.748 144.841 160.934

1 km 1.609 17.703 33.796 49.890 65.983 82.077 98.170 114.263 130.357 146.450 162.544

2 km 3.219 19.312 35.406 51.499 67.592 83.686 99.779 115.873 131.966 148.060 164.153

3 km 4.828 20.921 37.015 53.108 69.202 85.295 101.39 117.482 133.576 149.669 165.762

4 km 6.437 22.531 38.624 54.718 70.811 86.905 102.998 119.091 135.185 151.278 167.372

5 km 8.047 24.140 40.234 56.327 72.420 88.514 104.607 120.701 136.794 152.888 168.981

6 km 9.656 25.750 41.843 57.936 74.030 90.123 106.217 122.310 138.404 154.497 170.590

7 km 11.265 27.359 43.452 59.546 75.639 91.733 107.826 123.919 140.013 156.106 172.200

8 km 12.875 28.968 45.062 61.155 77.249 93.342 109.435 125.529 141.622 157.716 173.809

9 km 14.484 30.578 46.671 62.764 78.858 94.951 111.045 127.138 143.232 159.325 175.418

miles

2 miles 1.243 7.456 13.670 19.884 26.098 32.311 38.525 44.739 50.952 57.166 63.380

3 miles 1.864 8.078 14.292 20.505 26.719 32.933 39.146 45.360 51.574 57.788 64.001

4 miles 2.485 8.699 14.913 21.127 27.340 33.554 39.768 45.981 52.195 58.409 64.623

5 miles 3.107 9.321 15.534 21.748 27.962 34.175 40.389 46.603 52.817 59.03 65.244

6 miles 3.728 9.942 16.156 22.369 28.583 34.797 41.010 47.224 53.438 59.652 65.865

7 miles 4.350 10.563 16.777 22.991 29.204 35.418 41.632 47.846 54.059 60.273 66.487

8 miles 4.971 11.185 17.398 23.612 29.826 36.040 42.253 48.467 54.681 60.894 67.108

9 miles 5.592 11.806 18.020 24.233 30.447 36.661 42.875 49.088 55.302 61.516 67.729

km

4 cm2 25.806 90.323 154.839 219.355 283.871 348.387 412.903 477.419 541.935 606.452 670.968

5 cm2 32.258 96.774 161.290 225.806 290.323 354.839 419.355 483.871 548.387 612.903 677.419

6 cm2 38.710 103.226 167.742 232.258 296.774 361.290 425.806 490.323 554.839 619.355 683.871

7 cm2 45.161 109.677 174.194 238.710 303.226 367.742 432.258 496.774 561.290 625.806 690.323

8 cm2 51.613 116.129 180.645 245.161 309.677 374.194 438.710 503.226 567.742 632.258 696.774

9 cm2 58.065 122.581 187.097 251.613 316.129 380.645 445.161 509.677 574.194 638.710 703.226

---10 20 30 40 50 60 70 80 90 100

Kilometers to miles km ---10 20 30 40 50 60 70 80 90 100

0 miles 6.214 12.427 18.641 24.855 31.069 37.282 43.496 49.710 55.923 62.137

1 miles 0.621 6.835 13.049 19.263 25.476 31.690 37.904 44.117 50.331 56.545 62.758

---10 20 30 40 50 60 70 80 90 100

Area Square inches to square centimeters in2 ---10 20 30 40 50 60 70 80 90 100

0 cm2 64.516 129.032 193.548 258.065 322.581 387.097 451.613 516.129 580.645 645.161

1 cm2 6.452 70.968 135.484 200.000 264.516 329.032 393.548 458.065 522.581 587.097 651.613

2 cm2 12.903 77.419 141.935 206.452 270.968 335.484 400.000 464.516 529.032 593.548 658.065

3 cm2 19.355 83.871 148.387 212.903 277.419 341.935 406.452 470.968 535.484 600.000 664.516

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in2 ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Square centimeters to square inches cm2 0 1 2 3 in2 in2 in2 in2 ---0.155 0.310 0.465 10 1.550 1.705 1.860 2.015 20 3.100 3.255 3.410 3.565 30 4.650 4.805 4.960 5.115 40 6.200 6.355 6.510 6.665 50 7.750 7.905 8.060 8.215 60 9.300 9.455 9.610 9.765 70 10.850 11.005 11.160 11.315 80 12.400 12.555 12.710 12.865 90 13.950 14.105 14.260 14.415 100 15.500 15.655 15.810 15.965

4 in2 0.620 2.170 3.720 5.270 6.820 8.370 9.920 11.470 13.020 14.570 16.120

5 in2 0.775 2.325 3.875 5.425 6.975 8.525 10.075 11.625 13.175 14.725 16.275

4 cm3 ） （ cc） 65.548 229.419 393.290 557.161 721.033 884.904 1048.77 5 1212.64 6 1376.51 7 1540.38 8 1704.25 9

5 cm3 ） （ cc） 81.936 245.807 409.678 573.549 737.420 901.291 1065.16 2 1229.03 3 1392.90 4 1556.77 5 1720.64 6

4

5

6 in2 0.930 2.480 4.030 5.580 7.130 8.680 10.230 11.780 13.330 14.880 16.430

7 in2 1.085 2.635 4.185 5.735 7.285 8.835 10.385 11.935 13.485 15.035 16.585

8 in2 1.240 2.790 4.340 5.890 7.440 8.990 10.540 12.090 13.640 15.190 16.740

9 in2 1.395 2.945 4.495 6.045 7.595 9.145 10.695 12.245 13.795 15.345 16.895

cm2 ---10 20 30 40 50 60 70 80 90 100

Volume Cubic inches to cubic centimeters in3

---10 20 30 40 50 60 70 80 90 100

0 cm3 ） （ cc） 163.871 327.742 491.613 655.484 819.355

1 cm3 ） （ cc） 16.387 180.258 344.129 508.000 671.871 835.742

983.226 1147.09 7 1310.96 8 1474.83 9 1638.71 0

999.613 1163.48 4 1327.35 5 1491.22 6 1655.09 7

2 cm3 ） （ cc） 32.774 196.645 360.516 524.387 688.258 852.129 1016.00 0 1179.87 1 1343.74 2 1507.61 3 1671.48 4

Cubic centimeters to cubic inches cm3 0 1 2 ） （ cc） in3 in3 in3 ---0.0610 0.1220 10 0.6102 0.6713 0.7323 20 1.2205 1.2815 1.3425 30 1.8307 1.8917 1.9528 40 2.4409 2.5020 2.5630 50 3.0512 3.1122 3.1732 60 3.6614 3.7224 3.7835 70 4.2717 4.3327 4.3937 80 4.8819 4.9429 5.0039 90 5.4921 5.5531 5.6142 100 6.1024 6.1634 6.2244

3 cm3 ） （ cc） 49.161 213.032 376.903 540.774 704.645 868.516 1032.38 7 1196.25 8 1360.13 0 1524.00 1 1687.87 2

3 in3 0.1831 0.7933 1.4035 2.0138 2.6240 3.2343 3.8445 4.4547 5.0650 5.6752 6.2854

in3 0.2441 0.8543 1.4646 2.0748 2.6850 3.2953 3.9055 4.5157 5.1260 5.7362 6.3465

in3 0.3051 0.9154 1.5256 2.1358 2.7461 3.3563 3.9665 4.5768 5.1870 5.7972 6.4075

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6 cm3 ） （ cc） 98.323 262.194 426.065 589.936 753.807 917.678 1081.54 9 1245.42 0 1409.29 1 1573.16 2 1737.03 3

6 in3 0.3661 0.9764 1.5866 2.1968 2.8071 3.4173 4.0276 4.6378 5.2480 5.8583 6.4685

7 cm3 ） （ cc） 114.710 278.581 442.452 606.323 770.194 934.065 1097.93 6 1261.80 7 1425.67 8 1589.54 9 1753.42 0

7 in3 0.4272 1.0374 1.6476 2.2579 2.8681 3.4784 4.0886 4.6988 5.3091 5.9193 6.5295

8 cm3 ） （ cc） 131.097 294.968 458.839 622.710 786.581 950.452 1114.323 1278.19 4 1442.06 5 1605.93 6 1769.80 7

9 cm3 ） （ cc） 147.484 311.355 475.226 639.097 802.968 966.839 1130.71 0 1294.58 1 1458.45 2 1622.32 3 1786.19 4

8

9

in3 0.4882 1.0984 1.7087 2.3189 2.9291 3.5394 4.1496 4.7598 5.3701 5.9803 6.5905

in3 0.5492 1.1594 1.7697 2.3799 2.9902 3.6004 4.2106 4.8209 5.4311 6.0413 6.6516

in3

---10 20 30 40 50 60 70 80 90 100

cm3 ） （ cc） ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Gallons (U.S) to liters 0

U.S.gal.

1

2

3

5

4

6

7

liters

---10 20 30 40 50 60 70 80 90 100

liters liters liters liters liters liters liters 3.7853 7.5707 11.3560 15.1413 18.9266 22.7120 26.4973 37.8533 41.6386 45.4239 49.2093 52.9946 56.7799 60.5653 64.3506 102.203 75.7066 79.4919 83.2772 87.0626 90.8479 94.6332 98.4186 9 113.559 117.345 121.130 124.915 128.701 132.486 136.271 140.057 9 2 5 9 2 5 8 2 151.413 155.198 158.983 162.769 166.554 170.339 174.125 177.910 2 5 8 1 5 8 1 5 189.266 193.051 196.837 200.622 204.407 208.193 211.978 215.763 5 8 1 4 8 1 4 8 227.119 230.905 234.690 238.475 242.261 246.046 249.831 253.617 7 1 4 7 1 4 7 0 264.973 268.758 272.543 276.329 280.114 283.899 287.685 291.470 0 4 7 0 3 7 0 3 302.826 306.611 310.397 314.182 317.967 321.753 325.538 329.323 3 6 0 3 6 0 3 6 340.679 344.464 348.250 352.035 355.820 359.606 363.391 367.176 6 9 3 6 9 3 6 9 378.532 382.318 386.103 389.888 393.674 397.459 401.244 405.030 9 2 6 9 2 5 9 2

8

9

liters 30.2826 68.1359 105.989 2 143.842 5 181.695 8 219.549 1 257.402 4 295.255 7 333.109 0 370.962 2 408.815 5

liters 34.0680 71.9213 109.774 5 147.627 8 185.481 1 223.334 4 261.187 7 299.041 0 336.894 3 374.747 6 412.600 9

U.S.gal.

---10 20 30 40 50 60 70 80 90 100

Liters to gallons (U.S) liters ---10 20 30 40 50 60 70 80 90 100

0 1 U.S.gal. U.S.gal.

0.2642 2.6418 2.9060 5.2836 5.5477 7.9253 8.1895 10.5671 10.8313 13.2089 13.4731 15.8507 16.1148 18.4924 18.7566 21.1342 21.3984 23.7760 24.0402 26.4178 26.6820

2 U.S.gal.

0.5284 3.1701 5.8119 8.4537 11.0955 13.7372 16.3790 19.0208 21.6626 24.3044 26.9461

3 U.S.gal.

0.7925 3.4343 6.0761 8.7179 11.3596 14.0014 16.6432 19.2850 21.9268 24.5685 27.2103

4 U.S.gal.

1.0567 3.6985 6.3403 8.9820 11.6238 14.2656 16.9074 19.5492 22.1909 24.8327 27.4745

5 U.S.gal.

1.3209 3.9627 6.6044 9.2462 11.8880 14.5298 17.1716 19.8133 22.4551 25.0969 27.7387

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6 U.S.gal.

1.5851 4.2268 6.8686 9.5104 12.1522 14.7940 17.4357 20.0775 22.7193 25.3611 28.0028

7 U.S.gal.

1.8492 4.4910 7.1328 9.7746 12.4164 15.0581 17.6999 20.3417 22.9835 25.6252 28.2670

8 U.S.gal.

2.1134 4.7552 7.3970 10.0388 12.6805 15.3223 17.9641 20.6059 23.2476 25.8894 28.5312

9 U.S.gal.

2.3776 5.0194 7.6612 10.3029 12.9447 15.5865 18.2283 20.8700 23.5118 26.1536 28.7954

liters ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Gallons (Imp.) to liters 0

Imp.gal.

1

3

4

5

6

7

8

9

liters 13.6364 59.0909 104.545 5 150.000 0 195.454 5 240.909 1 286.363 6 331.818 2 377.272 7 422.727 3 468.181 8

liters 18.1818 63.6364 109.090 9 154.545 5 200.000 0 245.454 5 290.909 1 336.363 6 381.818 2 427.272 7 472.727 3

liters 22.7273 68.1818 113.636 4 159.090 9 204.545 5 250.000 0 295.454 5 340.909 1 386.363 6 431.818 2 477.272 7

liters 27.2727 72.7273 118.181 8 163.636 4 209.090 9 254.545 5 300.000 0 345.454 5 390.909 1 436.363 6 481.818 2

liters 31.8182 77.2727 122.727 3 168.181 8 213.636 4 259.090 9 304.545 5 350.000 0 395.454 5 440.909 1 486.363 6

liters 36.3636 81.8182 127.272 7 172.727 3 218.181 8 263.636 4 309.090 9 354.545 5 400.000 0 445.454 5 490.909 1

liters 40.9091 86.3636 131.818 2 177.272 7 222.727 3 268.181 8 313.636 4 359.090 9 404.545 5 450.000 0 495.454 5

2

liters

liters liters 4.5455 9.0909 45.4545 50.0000 54.5455 100.000 20 90.9091 95.4545 0 136.363 140.909 145.454 30 6 1 5 181.818 186.363 190.909 40 2 6 1 227.272 231.818 236.363 50 7 2 6 272.727 277.272 281.818 60 3 7 2 318.181 322.727 327.272 70 8 3 7 363.636 368.181 372.727 80 4 8 3 409.090 413.636 418.181 90 9 4 8 454.545 459.090 463.636 100 5 9 4 ---10

Imp.gal.

---10 20 30 40 50 60 70 80 90 100

Liters to gallons (Imp.) liters

---10 20 30 40 50 60 70 80 90 100

0 Imp.gal.

2.2000 4.4000 6.6000 8.8000 11.0000 13.2000 15.4000 17.6000 19.8000 22.0000

1 Imp.gal.

0.2200 2.4200 4.6200 6.8200 9.0200 11.2200 13.4200 15.6200 17.8200 20.0200 22.2200

2 Imp.gal.

0.4400 2.6400 4.8400 7.0400 9.2400 11.4400 13.6400 15.8400 18.0400 20.2400 22.4400

3 Imp.gal.

0.6600 2.8600 5.0600 7.2600 9.4600 11.6600 13.8600 16.0600 18.2600 20.4600 22.6600

4 Imp.gal.

0.8800 3.0800 5.2800 7.4800 9.6800 11.8800 14.0800 16.2800 18.4800 20.6800 22.8800

5 Imp.gal.

1.1000 3.3000 5.5000 7.7000 9.9000 12.1000 14.3000 16.5000 18.7000 20.9000 23.1000

6 Imp.gal.

1.3200 3.5200 5.7200 7.9200 10.1200 12.3200 14.5200 16.7200 18.9200 21.1200 23.3200

7 Imp.gal.

1.5400 3.7400 5.9400 8.1400 10.3400 12.5400 14.7400 16.9400 19.1400 21.3400 23.5400

1.7600 3.9600 6.1600 8.3600 10.5600 12.7600 14.9600 17.1600 19.3600 21.5600 23.7600

9 Imp.gal.

1.9800 4.1800 6.3800 8.5800 10.7800 12.9800 15.1800 17.3800 19.5800 21.7800 23.9800

2 kg 0.907 5.443 9.979 14.515 19.051 23.587 28.123 32.658 37.194 41.730 46.266

3 kg 1.361 5.897 10.433 14.968 19.504 24.040 28.576 33.112 37.648 42.184 46.720

4 kg 1.814 6.350 10.886 15.422 19.958 24.494 29.030 33.566 38.102 42.637 47.173

5 kg 2.268 6.804 11.340 15.876 20.412 24.947 29.483 34.019 38.555 43.091 47.627

6 kg 2.722 7.257 11.793 16.329 20.865 25.401 29.937 34.473 39.009 43.545 48.081

7 kg 3.175 7.711 12.247 16.783 21.319 25.855 30.391 34.926 39.462 43.998 48.534

8 kg 3.629 8.165 12.701 17.236 21.772 26.308 30.844 35.380 39.916 44.452 48.988

9 kg 4.082 8.618 13.154 17.690 22.226 26.762 31.298 35.834 40.370 44.905 49.441

8 Imp.

liters

---10 20 30 40 50 60 70 80 90 100

Weight Pounds to kilograms lbs.

---10 20 30 40 50 60 70 80 90 100

0 kg 4.536 9.072 13.608 18.144 22.680 27.215 31.751 36.287 40.823 45.359

1 kg 0.454 4.989 9.525 14.061 18.597 23.133 27.669 32.205 36.741 41.277 45.813

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lbs.

---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Kilograms to pounds kg ---10 20 30 40 50 60 70 80 90 100

0 lbs.

22.046 44.093 66.139 88.185 110.232 132.278 154.324 176.371 198.417 220.463

1 lbs.

2.205 24.251 46.297 68.344 90.39 112.436 134.483 156.529 178.575 200.622 222.668

2 lbs.

4.409 26.456 48.502 70.548 92.595 114.641 136.687 158.734 180.780 202.826 224.873

3 lbs.

6.614 28.660 50.707 72.753 94.799 116.846 138.892 160.938 182.985 205.031 227.077

4 lbs.

8.819 30.865 52.911 74.958 97.004 119.050 141.097 163.143 185.189 207.236 229.282

5 lbs.

11.023 33.069 55.116 77.162 99.209 121.255 143.301 165.348 187.394 209.440 231.487

6 lbs.

13.228 35.274 57.320 79.367 101.413 123.460 145.506 167.552 189.599 211.645 233.691

7 lbs.

15.432 37.479 59.525 81.571 103.618 125.664 147.710 169.757 191.803 213.850 235.896

8 lbs.

17.637 39.683 61.730 83.776 105.822 127.869 149.915 171.961 194.008 216.054 238.100

9 lbs.

19.842 41.888 63.934 85.981 108.027 130.073 152.120 174.166 196.212 218.259 240.305

3 N 29.42 127.49 225.55 323.62 421.69 519.75 617.82 715.89 813.95 912.02 1010.08

4 N 39.23 137.29 235.36 333.43 431.49 529.56 627.63 725.69 823.76 921.83 1019.89

5 N 49.03 147.10 245.17 343.23 441.30 539.37 637.43 735.50 833.57 931.63 1029.70

6 N 58.84 156.91 254.97 353.04 451.11 549.17 647.24 745.31 843.37 941.44 1039.5

7 N 68.65 166.71 264.78 362.85 460.91 558.98 657.05 755.11 853.18 951.25 1049.31

8 N 78.45 176.52 274.59 372.65 470.72 568.79 666.85 764.92 862.99 961.05 1059.12

9 N 88.26 186.33 284.39 382.46 480.53 578.59 676.66 774.73 872.79 970.86 1068.92

3 kgf 0.3059 1.3256 2.3453 3.3651 4.3848 5.4045 6.4242 7.4439 8.4636 9.4834 10.5031

4 kgf 0.4079 1.4276 2.4473 3.4670 4.4868 5.5065 6.5262 7.5459 8.5656 9.5853 10.6050

5 kgf 0.5099 1.5296 2.5493 3.5690 4.5887 5.6084 6.6282 7.6479 8.6676 9.6873 10.7070

6 kgf 0.6118 1.6315 2.6513 3.6710 4.6907 5.7104 6.7301 7.7498 8.7696 9.7893 10.8090

7 kgf 0.7138 1.7335 2.7532 3.7729 4.7927 5.8124 6.8321 7.8518 8.8715 9.8912 10.9110

8 kgf 0.8158 1.8355 2.8552 3.8749 4.8946 5.9144 6.9341 7.9538 8.9735 9.9932 11.0129

9 kgf 0.9177 1.9375 2.9572 3.9769 4.9966 6.0163 7.0360 8.0558 9.0755 10.0952 11.1149

kg ---10 20 30 40 50 60 70 80 90 100

Weight kilograms to newtons kgf ---10 20 30 40 50 60 70 80 90 100

0 N 98.07 196.13 294.20 392.27 490.33 588.40 686.47 784.53 882.60 980.67

1 N 9.81 107.87 205.94 304.01 402.07 500.14 598.21 696.27 794.34 892.41 990.47

2 N 19.61 117.68 215.75 313.81 411.88 509.95 608.01 706.08 804.15 902.21 1000.28

kg ---10 20 30 40 50 60 70 80 90 100

Newtons to weight kilograms N ---10 20 30 40 50 60 70 80 90 100

0 kgf

1 kgf 0.1020 1.0197 1.1217 2.0394 2.1414 3.0591 3.1611 4.0789 4.1808 5.0986 5.2006 6.1183 6.2203 7.1380 7.2400 8.1577 8.2597 9.1774 9.2794 10.1972 10.2991

2 kgf 0.2039 1.2237 2.2434 3.2631 4.2828 5.3025 6.3222 7.3420 8.3617 9.3814 10.4011

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N ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Pressure Weight pounds/square inch to weight kilograms/square centimeter lbf/in2 (psi) ---10 20 30 40 50 60 70 80 90 100

0 1 kgf/cm2 kgf/cm2 0.0703 0.7030 0.7733 1.4060 1.4763 2.1090 2.1793 2.8120 2.8823 3.5150 3.5853 4.2180 4.2883 4.9209 4.9912 5.6239 5.6942 6.3269 6.3972 7.0299 7.1002

2 kgf/cm2 0.1406 0.8436 1.5466 2.2496 2.9526 3.6556 4.3586 5.0615 5.7645 6.4675 7.1705

3 kgf/cm2 0.2109 0.9139 1.6169 2.3199 3.0229 3.7259 4.4289 5.1318 5.8348 6.5378 7.2408

4 kgf/cm2 0.2812 0.9842 1.6872 2.3902 3.0932 3.7962 4.4992 5.2021 5.9051 6.6081 7.3111

5 kgf/cm2 0.3515 1.0545 1.7575 2.4605 3.1635 3.8665 4.5695 5.2724 5.9754 6.6784 7.3814

6 kgf/cm2 0.4218 1.1248 1.8278 2.5308 3.2338 3.9368 4.6397 5.3427 6.0457 6.7487 7.4517

7 kgf/cm2 0.4921 1.1951 1.8981 2.6011 3.3041 4.0071 4.7100 5.4130 6.1160 6.8190 7.5220

8 kgf/cm2 0.5624 1.2654 1.9684 2.6714 3.3744 4.0774 4.7803 5.4833 6.1863 6.8893 7.5923

9 kgf/cm2 0.6327 1.3357 2.0387 2.7417 3.4447 4.1477 4.8506 5.5536 6.2566 6.9596 7.6626

lbf/in2 (psi) ---10 20 30 40 50 60 70 80 90 100

kgf/cm2

Weight kilograms/square centimeter to weight pounds/square inch kgf/cm2

---10 20 30 40 50 60 70 80 90 100

0 1 lbf/ lbf/ in2(psi) in2(psi) 14.22 142.25 156.47 284.50 298.72 426.75 440.97 569.00 583.22 711.25 725.47 853.49 867.72 995.74 1009.97 1137.99 1152.22 1280.24 1294.47 1422.49 1436.72

2 lbf/ in2(psi) 28.45 170.70 312.95 455.20 597.45 739.70 881.94 1024.19 1166.44 1308.69 1450.94

3 lbf/ in2(psi) 42.67 184.92 327.17 469.42 611.67 753.92 896.17 1038.42 1180.67 1322.92 1465.17

4 lbf/ in2(psi) 56.90 199.15 341.40 483.65 625.90 768.14 910.39 1052.64 1194.89 1337.14 1479.39

5 lbf/ in2(psi) 71.12 213.37 355.62 497.87 640.12 782.37 924.62 1066.87 1209.12 1351.37 1493.62

6 lbf/ in2(psi) 85.35 227.60 369.85 512.10 654.35 796.59 938.84 1081.09 1223.34 1365.59 1507.84

7 lbf/ in2(psi) 99.57 241.82 384.07 526.32 668.57 810.82 953.07 1095.32 1237.57 1379.82 1522.06

8 lbf/ in2(psi) 113.80 256.05 398.30 540.55 682.80 825.04 967.29 1109.54 1251.79 1394.04 1536.29

9 lbf/ in2(psi) 128.02 270.27 412.52 554.77 697.02 839.27 981.52 1123.77 1266.02 1408.27 1550.51

5 kpa 490.3 1471.0 2451.7 3432.3 4413.0 5393.7 6374.3 7355.0 8335.7 9316.3 10297

6 kpa 588.4 1569.1 2549.7 3530.4 4511.1 5491.7 6472.4 7453.1 8433.7 9414.4 10395.0

7 kpa 686.5 1667.1 2647.8 3628.5 4609.1 5589.8 6570.5 7551.1 8531.8 9512.5 10493.1

8 kpa 784.5 1765.2 2745.9 3726.5 4707.2 5687.9 6668.5 7649.2 8629.9 9610.5 10591.2

9 kpa 882.6 1863.3 2843.9 3824.6 4805.3 5785.9 6766.6 7747.3 8727.9 9708.6 10689.2

---10 20 30 40 50 60 70 80 90 100

Weight kilograms/square centimeter to kilopascals kgf/cm2 ---10 20 30 40 50 60 70 80 90 100

0 kpa 980.7 1961.3 2942.0 3922.7 4903.3 5884.0 6864.7 7845.3 8826.0 9806.7

1 kpa 98.1 1078.7 2059.4 3040.1 4020.7 5001.4 5982.1 6962.7 7943.4 8924.1 9904.7

2 kpa 196.1 1176.8 2157.5 3138.1 4118.8 5099.5 6080.1 7060.8 8041.5 9022.1 10002.8

3 kpa 294.2 1274.9 2255.5 3236.2 4216.9 5197.5 6178.2 7158.9 8139.5 9120.2 10100.8

4 kpa 392.3 1372.9 2353.6 3334.3 4314.9 5295.6 6276.3 7256.9 8237.6 9218.3 10198.9

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kgf/cm2 ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Kilopascals to weight kilograms/square centimeter kpa ---1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

0 100 kgf/cm2 kgf/cm2 1.020 10.197 11.217 20.394 21.414 30.591 31.611 40.789 41.808 50.986 52.006 61.183 62.203 71.380 72.400 81.577 82.597 91.774 92.794 101.972 102.991

200 kgf/cm2 2.039 12.237 22.434 32.631 42.828 53.025 63.222 73.420 83.617 93.814 104.011

300 kgf/cm2 3.059 13.256 23.453 33.651 43.848 54.045 64.242 74.439 84.636 94.834 105.031

400 kgf/cm2 4.079 14.276 24.473 34.670 44.868 55.065 65.262 75.459 85.656 95.853 106.050

500 kgf/cm2 5.099 15.296 25.493 35.690 45.887 56.084 66.282 76.479 86.676 96.873 107.070

600 kgf/cm2 6.118 16.315 26.513 36.710 46.907 57.104 67.301 77.498 87.696 97.893 108.090

700 kgf/cm2 7.138 17.335 27.532 37.729 47.927 58.124 68.321 78.518 88.715 98.912 109.110

800 kgf/cm2 8.158 18.355 28.552 38.749 48.946 59.144 69.341 79.538 89.735 99.932 110.129

900 kgf/cm2 9.177 19.375 29.572 39.769 49.966 60.163 70.360 80.558 90.755 100.952 111.149

5 kgf·m 0.692 2.075 3.459 4.843 6.226 7.610 8.993 10.377 11.761 13.144 14.528

6 kgf·m 0.830 2.214 3.597 4.981 6.365 7.748 9.132 10.515 11.899 13.283 14.666

7 kgf·m 0.969 2.352 3.736 5.119 6.503 7.887 9.270 10.654 12.037 13.421 14.805

8 kgf·m 1.107 2.490 3.874 5.258 6.641 8.025 9.409 10.792 12.176 13.559 14.943

9 kgf·m 1.245 2.629 4.012 5.396 6.780 8.163 9.547 10.930 12.314 13.698 15.081

5 lbf.ft 36.138 108.413 180.688 252.963 325.238 397.513 469.788 542.063 614.338 686.613 758.888

6 lbf.ft 43.365 115.640 187.915 260.190 332.465 404.740 477.015 549.290 621.565 693.840 766.115

7 lbf.ft 50.593 122.868 195.143 267.418 339.693 411.968 484.243 556.518 628.793 701.068 773.343

8 lbf.ft 57.820 130.095 202.370 274.645 346.920 419.195 491.470 563.745 636.020 708.295 780.570

9 lbf.ft 65.048 137.323 209.598 281.873 354.148 426.423 498.698 570.973 643.248 715.523 787.798

kpa ---1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

Torque Feet weight pounds to weight kilogram meters lbf.ft ---10 20 30 40 50 60 70 80 90 100

0 kgf·m 1.384 2.767 4.151 5.534 6.918 8.302 9.685 11.069 12.452 13.836

1 kgf·m 0.138 1.522 2.906 4.289 5.673 7.056 8.440 9.824 11.207 12.591 13.974

2 kgf·m 0.277 1.660 3.044 4.428 5.811 7.195 8.578 9.962 11.346 12.729 14.113

3 kgf·m 0.415 1.799 3.182 4.566 5.949 7.333 8.717 10.100 11.484 12.868 14.251

4 kgf·m 0.553 1.937 3.321 4.704 6.088 7.471 8.855 10.239 11.622 13.006 14.389

lbf.ft ---10 20 30 40 50 60 70 80 90 100

Weight kilogram meters to feet weight pounds kgf·m ---10 20 30 40 50 60 70 80 90 100

0 lbf.ft 72.275 144.550 216.825 289.100 361.375 433.650 505.925 578.200 650.475 722.750

1 lbf.ft 7.228 79.503 151.778 224.053 296.328 368.603 440.878 513.153 585.428 657.703 729.978

2 lbf.ft 14.455 86.730 159.005 231.280 303.555 375.830 448.105 520.380 592.655 664.930 737.205

3 lbf.ft 21.683 93.958 166.233 238.508 310.783 383.058 455.333 527.608 599.883 672.158 744.433

4 lbf.ft 28.910 101.185 173.460 245.735 318.010 390.285 462.560 534.835 607.110 679.385 751.660

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kgf·m ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Weight kilogram meters to Newton meters kgf·m ---10 20 30 40 50 60 70 80 90 100

0 N·m 98.07 196.13 294.20 392.27 490.33 588.40 686.47 784.53 882.60 980.67

1 N·m 9.81 107.87 205.94 304.01 402.07 500.14 598.21 696.27 794.34 892.41 990.47

2 N·m 19.61 117.68 215.75 313.81 411.88 509.95 608.01 706.08 804.15 902.21 1000.28

3 N·m 29.42 127.49 225.55 323.62 421.69 519.75 617.82 715.89 813.95 912.02 1010.08

4 N·m 39.23 137.29 235.36 333.43 431.49 529.56 627.63 725.69 823.76 921.83 1019.89

5 N·m 49.03 147.10 245.17 343.23 441.30 539.37 637.43 735.50 833.57 931.63 1029.70

6 N·m 58.84 156.91 254.97 353.04 451.11 549.17 647.24 745.31 843.37 941.44 1039.5

7 N·m 68.65 166.71 264.78 362.85 460.91 558.98 657.05 755.11 853.18 951.25 1049.31

8 N·m 78.45 176.52 274.59 372.65 470.72 568.79 666.85 764.92 862.99 961.05 1059.12

9 N·m 88.26 186.33 284.39 382.46 480.53 578.59 676.66 774.73 872.79 970.86 1068.92

40 kgf·m 4.079 14.276 24.473 34.670 44.868 55.065 65.262 75.459 85.656 95.853 106.050

50 kgf·m 5.099 15.296 25.493 35.690 45.887 56.084 66.282 76.479 86.676 96.873 107.070

60 kgf·m 6.118 16.315 26.513 36.710 46.907 57.104 67.301 77.498 87.696 97.893 108.090

70 kgf·m 7.138 17.335 27.532 37.729 47.927 58.124 68.321 78.518 88.715 98.912 109.110

80 kgf·m 8.158 18.355 28.552 38.749 48.946 59.144 69.341 79.538 89.735 99.932 110.129

90 kgf·m 9.177 19.375 29.572 39.769 49.966 60.163 70.360 80.558 90.755 100.952 111.149

kgf·m ---10 20 30 40 50 60 70 80 90 100

Newton meters to weight kilogram meters N·m ---100 200 300 400 500 600 700 800 900 1000

0 kgf·m

10 kgf·m 1.020 10.197 11.217 20.394 21.414 30.591 31.611 40.789 41.808 50.986 52.006 61.183 62.203 71.380 72.400 81.577 82.597 91.774 92.794 101.972 102.991

20 kgf·m 2.039 12.237 22.434 32.631 42.828 53.025 63.222 73.420 83.617 93.814 104.011

30 kgf·m 3.059 13.256 23.453 33.651 43.848 54.045 64.242 74.439 84.636 94.834 105.031

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N·m ---10 20 30 40 50 60 70 80 90 100

INTRODUCTION

Temperature Fahrenheit to centigrade °F -60 -58 -56 -54 -52 -50 -48 -46 -44 -42 -40 -38 -36 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4

°C -51.1 -50 -48.9 -47.8 -46.7 -45.6 -44.4 -43.3 -42.2 -41.1 -40.0 -38.9 -37.8 -36.7 -35.6 -34.4 -33.3 -32.2 -31.1 -30.0 -28.9 -27.8 -26.7 -25.6 -24.4 -23.3 -22.2 -21.1 -20.0

°F 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54

°C -18.9 -17.8 -16.7 -15.6 -14.4 -13.3 -12.2 -11.1 -10 -8.9 -7.8 -6.7 -5.6 -4.4 -3.3 -2.2 -1.1 0.0 1.1 2.2 3.3 4.4 5.6 6.7 7.8 8.9 10.0 11.1 12.2

°F 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112

°C 13.3 14.4 15.6 16.7 17.8 18.9 20 21.1 22.2 23.3 24.4 25.6 26.7 27.8 28.9 30.0 31.1 32.2 33.3 34.4 35.6 36.7 37.8 38.9 40.0 41.1 42.2 43.3 44.4

°F 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170

°C 45.6 46.7 47.8 48.9 50.0 51.1 52.2 53.3 54.4 55.6 56.7 57.8 58.9 60 61.1 62.2 63.3 64.4 65.6 66.7 67.8 68.9 70.0 71.1 72.2 73.3 74.4 75.6 76.7

°F 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 202 204 206 208 210 212 214 216 218 220 222 224 226 228

°C 77.8 78.9 80.0 81.1 82.2 83.3 84.4 85.6 86.7 87.8 88.9 90.0 91.1 92.2 93.3 94.4 95.6 96.7 97.8 98.9 100.0 101.1 102.2 103.3 104.4 105.6 106.7 107.8 108.9

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°F 230 232 234 236 238 240 242 244 246 248 250 252 254 256 258 260 262 264 266 268 270 272 274 276 278 280 282 284 286

°C 110 111.1 112.2 113.3 114.4 115.6 116.7 117.8 118.9 120 121.1 122.2 123.3 124.4 125.6 126.7 127.8 128.9 130.0 131.1 132.2 133.3 134.4 135.6 136.7 137.8 138.9 140.0 141.1

°F 288 290 292 294 296 298 300 302 304 306 308 310 312 314 316 318 320 322 324 326 328 330 332 334 336 338 340 342 344

°C 142.2 143.3 144.4 145.6 146.7 147.8 148.9 150 151.1 152.2 153.3 154.4 155.6 156.7 157.8 158.9 160 161.1 162.2 163.3 164.4 165.6 166.7 167.8 168.9 170.0 171.1 172.2 173.3

°F 346 348 350 352 354 356 358 360 362 364 366 368 370 372 374 376 378 380 382 384 386 388 390 392 400 410 420 430 440

°C 174.4 175.6 176.7 177.8 178.9 180 181.1 182.2 183.3 184.4 185.6 186.7 187.8 188.9 190.0 191.1 192.2 193.3 194.4 195.6 196.7 197.8 198.9 200 204.4 210.0 215.6 221.1 226.7

INTRODUCTION

Centigrade to fahrenheit °C -50 -49 -48 -47 -46 -45 -44 -43 -42 -41 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19

°F -58.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 -9.4 -8 -6 -4 -2

°C -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13

°F -0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4

°C 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

°F 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0

°C 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

°F 114.8 116.6 118.4 120.2 122.0 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6

°C 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

°F 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 213.8 215.6 217.4 219.2 221.0 222.8 224.6 226.4 228.2

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°C 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141

°F 230.0 231.8 233.6 235.4 237.2 239.0 240.8 242.6 244.4 246.2 248.0 249.8 251.6 253.4 255.2 257.0 258.8 260.6 262.4 264.2 266.0 267.8 269.6 271.4 273.2 275.0 276.8 278.6 280.4 282.2 284.0 285.8

°C 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173

°F 287.6 289.4 291.2 293.0 294.8 296.6 298.4 300.2 302.0 303.8 305.6 307.4 309.2 311.0 312.8 314.6 316.4 318.2 320.0 321.8 323.6 325.4 327.2 329.0 330.8 332.6 334.4 336.2 338.0 339.8 341.6 343.4

°C 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 210 220 230 240 250

°F 345.2 347.0 348.8 350.6 352.4 354.2 356.0 357.8 359.6 361.4 363.2 365.0 366.8 368.6 370.4 372.2 374.0 375.8 377.6 379.4 381.2 383.0 384.8 386.6 388.4 390.2 392.0 410.0 428.0 446.0 464.0 482.0

INTRODUCTION

General specification CB 470S model Install weight Impact rate, long stroke Impact rate, short stroke Operating pressure Min. relief valve setting Max. relief valve setting Fluid flow range Max. back pressure Input power Tool diameter Pressure line connection IN Return line connection OUT Grease line connection Air line connection Pressure line size (min. inner diameter) Return line size (min. inner diameter) Fluid temperature Maximum permitted fluid temperature Viscosity at operating temperature Fluid viscosity range Noise level, guaranteed sound power level, LwA (*)

2550 kg (5621.79 lb) 370-630 Impacts/min 460-740 Impacts/min 150 – 160 bar (2175.0 – 2320.0 psi) 220 bar (3190.0 psi) 240 bar (3480.0 psi) 160 – 250 l/min (42.3 – 66.0 US gpm) 10 bar (145 psi) 67 kW (91.1 Hp) 142 mm (5.59 in) SAE 6000 psi 1 1/4 in SAE 6000 psi 1 1/4 in BSPP internal 3/8 in BSPP internal 3/8 in 32 mm (1.26 in) 32 mm (1.26 in) 40 – 60 °C (104.0 – 140.0 °F) -20 – 80 °C (-4.0 – 176.0 °F) 30..60 cSt 20..1000 cSt 128 dB

(*) According to 2000/14/EC

Mounting bracket

SMIL18CEX2490FB

1

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INTRODUCTION

Bottom plate recommended minimum thickness (X) Side plate recommended minimum thickness (Y)

30 mm (1.18 in) 30 mm (1.18 in)

Hammer tools

SMIL17CEX5935FA

Type A = Chisel B = Moil point C = Blunt tool D = Pyramid point E = Hard rock chisel F= Limestone chisel

Length 1200 mm (47.24 in) 1200 mm (47.24 in) 1050 mm (41.34 in) 1200 mm (47.24 in) 1200 mm (47.24 in) 1200 mm (47.24 in)

2

Weight 132 kg (291.0 lb) 128 kg (282.2 lb) 124 kg (273.4 lb) 295 kg (650.36 lb) 289 kg (637.14 lb) 313 kg (690 lb)

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Diameter ∅ 142 mm (5.59 in) ∅ 142 mm (5.59 in) ∅ 142 mm (5.59 in) ∅ 142 mm (5.59 in) ∅ 142 mm (5.59 in) ∅ 142 mm (5.59 in)

INTRODUCTION

CB 570S model Install weight Impact rate, long stroke Impact rate, short stroke Operating pressure Min. relief valve setting Max. relief valve setting Fluid flow range Max. back pressure Input power Tool diameter Pressure line connection IN Return line connection OUT Grease line connection Air line connection Pressure line size (min. inner diameter) Return line size (min. inner diameter) Fluid temperature Maximum permitted fluid temperature Viscosity at operating temperature Fluid viscosity range Noise level, guaranteed sound power level, LwA (*)

3500 kg (7716.18 lb) 400-560 Impacts/min 520-700 Impacts/min 150 – 160 bar (2175.0 – 2320.0 psi) 210 bar (3045.0 psi) 230 bar (3335.0 psi) 250 – 350 l/min (66.0 – 92.5 US gpm) 12 bar (174 psi) 93 kW (126.4 Hp) 166 mm (6.54 in) SAE 6000 psi 1 1/4 in SAE 6000 psi 1 1/4 in BSPP internal 3/8 in BSPP internal 3/8 in 32 mm (1.26 in) 32 mm (1.26 in) 40 – 60 °C (104.0 – 140.0 °F) -20 – 80 °C (-4.0 – 176.0 °F) 30..60 cSt 20..1000 cSt 130 dB

(*) According to 2000/14/EC

Mounting bracket

SMIL18CEX2490FB

3

Bottom plate recommended minimum thickness (X) Side plate recommended minimum thickness (Y)

30 mm (1.18 in) 30 mm (1.18 in)

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INTRODUCTION

Hammer tools

SMIL17CEX6864FA

Type A = Chisel B = Moil point C = Blunt tool D= Hard rock chisel E= Limestone chisel

Length 1450 mm (57.09 in) 1450 mm (57.09 in) 1265 mm (49.80 in) 1200 mm (47.24 in) 1200 mm (47.24 in)

4

Weight 226 kg (498.2 lb) 217 kg (478.4 lb) 208 kg (458.6 lb) 289 kg (637.14 lb) 313 kg (690 lb)

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Diameter ∅ 166 mm (6.54 in) ∅ 166 mm (6.54 in) ∅ 166 mm (6.54 in) ∅ 166 mm (6.54 in) ∅ 166 mm (6.54 in)

INTRODUCTION

CB 800S model Install weight Impact rate, long stroke Impact rate, short stroke Operating pressure Min. relief valve setting Max. relief valve setting Fluid flow range Max. back pressure Input power Tool diameter Pressure line connection IN Return line connection OUT Grease line connection Air line connection Pressure line size (min. inner diameter) Return line size (min. inner diameter) Fluid temperature Maximum permitted fluid temperature Viscosity at operating temperature Fluid viscosity range Noise level, guaranteed sound power level, LwA (*)

4890 kg (10780.60 lb) 370-530 Impacts/min 450-620 Impacts/min 160 – 170 bar (2320 – 2320.0 psi) 220 bar (3190 psi) 230 bar (3335.0 psi) 280 – 380 L/min (73.97 – 100.39 US gpm) 10 bar (145.00 psi) 108 kW (146.84 Hp) 190 mm (7.48 in) SAE 6000 psi 1 1/4 in SAE 6000 psi 1 1/4 in BSPP internal 3/8 in BSPP internal 3/8 in 32 mm (1.26 in) 32 mm (1.26 in) 40 – 60 °C (104.0 – 140.0 °F) -20 – 80 °C (-4.0 – 176.0 °F) 30..60 cSt 20..1000 cSt 126 dB

(*) According to 2000/14/EC

Mounting bracket

SMIL18CEX2490FB

5

Bottom plate recommended minimum thickness (X) Side plate recommended minimum thickness (Y)

40 mm (1.57 in) 40 mm (1.57 in)

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INTRODUCTION

Hammer tools

SMIL17CEX5920FA

Type A = Chisel B = Moil point C = Blunt tool D = Pyramid point E = Hard rock chisel F= Limestone chisel G = Super bluntt

6

Length 1550 mm (61.02 in) 1550 mm (61.02 in) 1400 mm (55.12 in) 1550 mm (61.02 in) 1550 mm (61.02 in) 1550 mm (61.02 in) 1400 mm (55.12 in)

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Weight 303 kg (668 lb) 297 kg (654.77 lb) 293 kg (645.95 lb) 295 kg (650.36 lb) 289 kg (637.14 lb) 313 kg (690 lb) 308 kg (679.02 lb)

Diameter ∅ 190 mm (7.48 in) ∅ 190 mm (7.48 in) ∅ 190 mm (7.48 in) ∅ 190 mm (7.48 in) ∅ 190 mm (7.48 in) ∅ 190 mm (7.48 in) ∅ 197 mm (7.76 in)

INTRODUCTION

Dimension NOTE: These values are given in millimeters.

CB 470 model "S" type

SS12F203

1

SS12F204

2

CB 570 model "S" type

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INTRODUCTION

CB 800 model "S" type

SMIL17CEX5921FA

3

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INTRODUCTION

Product identification

CT09A004

1

Model presented: Hydraulic Breaker CB 90 model "P" type

IDENTIFICATION PLATE AND NOISE EMISSION LABEL The identification plate and the noise emission label are located on the top part of the hydraulic breaker.

SMIL17CEX5922AA

2

(1) Serial Number (2) Weight (3) Working pressure (4) Type/Model (5) Part number (6) Year of manufacture (7) Oil flow (min-max) SMIL17CEX5917AA

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3

INTRODUCTION

NOISE EMISSION Sound power level guaranteed, determined in compliance with European Directive 2000/14/ EC.

SMIL17CEX6865AA

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4

INTRODUCTION

Part identification

SMIL18CEX2431GB

A. Housing B. Mounting flange C. Vibration dampening elements D. Hose connections (pressure and return lines) E. Pressure accumulator

1

F. Greasing device G. Tool retaining mechanism H. Grease nipples I. Wear plates

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INTRODUCTION

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SERVICE MANUAL Tools CB 470S CB 570S CB 800S

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Contents Tools - 89

[89.700] Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

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Tools - 89 Hammer - 700

CB 470S CB 570S CB 800S

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Contents Tools - 89 Hammer - 700

TECHNICAL DATA Hammer Technical Data - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Data - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical Data - Pressure accumulator charging device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Technical Data - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Technical Data - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Data - Restrictor valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Data - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical Data - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Technical Data - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Technical Data - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Technical Data - Body parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical Data - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Technical Data - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FUNCTIONAL DATA Hammer Component identification - Hammer mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SERVICE Hammer Depressurising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Disassemble - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Assemble - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Discharging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Remove - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Disassemble - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Assemble - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Install - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Charging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 (*) See content for specific models 51562842 29/11/2018

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Disassemble - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Assemble - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Disassemble - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Assemble - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Disassemble - Restrictor valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Assemble - Restrictor valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Adjust - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Disassemble - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Assemble - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Remove - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Replace - Idle selector locking pin and spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Install - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Remove - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Replace - Stroke selector locking pin and spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Install - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Remove - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Tighten - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Disassemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Disassemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Assemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Assemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Filling - Body parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Disassemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Assemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Replace - Greasing device hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Disassemble - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Assemble - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Measure - Hammer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Measure - Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

(*) See content for specific models 51562842 29/11/2018

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Tools - Hammer

Hammer - Technical Data - Housing and vibration dampening

SMIL18CEX2224FB

1

Item Mounting bracket screws (A)

Specification 1050 N·m (774 lb ft) (CB 470) 2100 N·m (1549 lb ft) (CB 570 and CB 800) Buffer minimum thickness (D1) 62 mm (2.44 in) (CB 470) 103 mm (4.06 in) (CB 570) 116 mm (4.57 in) (CB 800) Pad minimum thickness (D2) 100 mm (3.94 in) (CB 470) 130 mm (5.12 in) (CB 570) 145 mm (5.71 in) (CB 800) Maximum clearance between hammer and housing (D3) -8 mm (-0.31 in) / 8 mm (0.31 in) Maximum distance between wear plates (D4) 330 mm (12.99 in) (CB 470) 364 mm (14.33 in) (CB 570) 410 mm (16.14 in) (CB 800) Maximum distance between wear plates (D5) 330 mm (12.99 in) (CB 470) 364 mm (14.33 in) (CB 570) 410 mm (16.14 in) (CB 800) Thread grease Mounting bracket screw threads and bearing surfaces

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Tools - Hammer

Hammer - Technical Data - Pressure accumulator

SMIL18CEX2437FB

1

CB 470 Item Accumulator mounting screws (A) Accumulator cover screws (B)

Tightening torque 700 N·m (516 lb ft) 450 N·m (332 lb ft)

CB 570 Item Accumulator mounting screws (A) pre-tightening torque steps Additional tightening angle Accumulator cover screws (B)

Tightening torque 1) 300 N·m (221 lb ft) 2) 500 N·m (369 lb ft) 3) 700 N·m (516 lb ft) 30° 700 N·m (516 lb ft)

CB 800 Item Accumulator mounting screws (A) pre-tightening torque steps Additional tightening angle Accumulator cover screws (B) pre-tightening torque steps Additional tightening angle

Tightening torque 1) 300 N·m (221 lb ft) 2) 500 N·m (369 lb ft) 3) 700 N·m (516 lb ft) 45° 1) 300 N·m (221 lb ft) 2) 500 N·m (369 lb ft) 3) 700 N·m (516 lb ft) 30°

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Tools - Hammer

Item Screw threads and bearing surfaces Accumulator cover (gas side) All seals and O-rings Contact surfaces of valve body and accumulator

Lubricant Thread grease Silicone grease O-ring grease Anticorrosive agent (for example CRC 3-36 )

Hammer - Technical Data - Pressure accumulator charging device

SMIL18CEX2283FB

1

Item Accumulator filling plug (A) Shield plug (B)

Tightening torque 20 N·m (15 lb ft) 20 N·m (15 lb ft)

Item Accumulator

Charging pressure (Nitrogen) 40 bar (580 psi)

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Tools - Hammer

Hammer - Technical Data - Main valve

SMIL18CEX2301FB

1

Item Main valve cover screws (A)

Tightening torque 200 N·m (148 lb ft) (CB 470) 480 N·m (354 lb ft) (CB 570 and CB 800)

Item Screw threads and bearing surfaces, lock washers All seals and O-rings All spools and guides

Lubricant Thread grease O-ring grease Hydraulic oil

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Tools - Hammer

Hammer - Technical Data - Check valve

SMIL18CEX2311FB

1

Item Check valve screws (A)

Tightening torque 200 N·m (148 lb ft)

Item Screw threads and bearing surfaces, lock washers All seals and O-rings All spools and guides

Lubricant Thread grease O-ring grease Hydraulic oil

Hammer - Technical Data - Restrictor valve CB 800S

ANZ --- APAC --- MEA --- WE

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Tools - Hammer

SMIL18CEX2316FB

1

Item Restrictor valve screws (A) Valve housing (B) Free length (D1)

Tightening torque / Specification 200 N·m (148 lb ft) approximately 300 N·m (221 lb ft) 93.5 mm (3.68 in)

Item Screw threads and bearing surfaces, lock washers All seals and O-rings Spool

Lubricant Thread grease O-ring grease Hydraulic oil

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Tools - Hammer

Hammer - Technical Data - Pressure control valve

SMIL18CEX2324FB

Item Plug (A) Valve housing (B) Guide (C) Mounting screws (D) Free length (E)

1

Valve cover loosening screws (G)

Tightening torque / Specification 220 N·m (162 lb ft) 300 N·m (221 lb ft) 300 N·m (221 lb ft) 200 N·m (148 lb ft) 91.3 mm (3.59 in) ± 0.3 mm (0.01 in) (CB 470) 99.5 mm (3.92 in) ± 0.3 mm (0.01 in) (CB 570) 98.5 mm (3.88 in) ± 0.3 mm (0.01 in) (CB 800) Measure only if required, see instructions 4 mm (0.16 in) If more shim plates than 4 mm (0.16 in) is needed use this place; depending on the spring M16

Item Threads, bearing surfaces and lock washers Seals and O-ring Valve parts

Lubricant Thread grease Hydraulic oil Hydraulic oil

Shim plates pre-adjusting length (F) Shim plates pre-adjusting length (H)

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Tools - Hammer

Hammer - Technical Data - Idle selector

SMIL18CEX2442FB

1

Item Cover (A) Flange plug (B)

Tightening torque 100 N·m (74 lb ft) 40 N·m (30 lb ft)

Item Threads, bearing surfaces and lock washers Seal and O-ring Valve parts

Lubricant Thread grease Hydraulic oil Hydraulic oil

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Tools - Hammer

Hammer - Technical Data - Stroke selector

SMIL18CEX2448FB

1

Item Cover (A) Flange plug (B)

Tightening torque 100 N·m (74 lb ft) 40 N·m (30 lb ft)

Item Threads, bearing surfaces and lock washers Seal and O-ring Valve parts

Lubricant Thread grease Hydraulic oil Hydraulic oil

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Tools - Hammer

Hammer - Technical Data - Tie rods

SMIL18CEX2453FB

Item Tie rod (A) pre-tightening torque steps

1

Tightening torque 1) 100 N·m (74 lb ft) 2) 300 N·m (221 lb ft) 3) 700 N·m (516 lb ft) 240° (two per three of turn) (CB 470) 270° (three per four of turn) (CB 570) 330° (CB 800)

Additional tightening angle after heating

Item Tie rod threads and bearing surfaces, tie rod nuts Part of tie rod inside front head Outer and inner surface of the tie rod vibration dampening elements Grooves between front head and the tie rods

Lubricant or locking fluid Thread grease Heat resistant paint Silicone grease Sealing compound

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Tools - Hammer

Hammer - Technical Data - Body parts

SMIL18CEX2454GA

1

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Tools - Hammer

CB 470

2 4 5 1

Tightening torque 40 N·m (30 lb ft) 175 N·m (129 lb ft) 10 N·m (7 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 120 N·m (89 lb ft)

Item (located in valve body) Breather BSP 3/8", quantity 1 Breather BSP 3/4", quantity 1 Flange plug BSP 1/4", quantity 6 Flange plug BSP 3/8", quantity 7 Flange plug BSP 1", quantity 1

Tightening torque 40 N·m (30 lb ft) 175 N·m (129 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 120 N·m (89 lb ft)

Item (located in valve body) Breather BSP 3/8", quantity 1 Breather BSP 3/4", quantity 1 Flange plug BSP 1/8", quantity Flange plug BSP 1/4", quantity Flange plug BSP 3/8", quantity Flange plug BSP 3/4", quantity

CB 570

CB 800 Item (located in valve body) Breather BSP 3/4" Flange plug BSP 1/4" Flange plug BSP 3/8" Flange plug BSP 1"

Tightening torque 175 N·m (129 lb ft) 30 N·m (22 lb ft) 50 N·m (37 lb ft) 120 N·m (89 lb ft)

Item Plugs and breathers All seals and O-rings Contact surfaces between valve body, seal carrier and cylinder Contact surfaces between cylinder and front head All parts, especially piston

Lubricant Locking fluid (for example LOCTITE® 275) O-ring grease Anticorrosive agent (for example CRC 3-36 ) Thread grease Hydraulic oil

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Tools - Hammer

Hammer - Technical Data - Front head

SMIL18CEX2466FB

Item Thrust ring, minimum length (D1)

Upper tool bushing, maximum diameter (D2)

Lower tool bushing

1

Wear limit 10.2 mm (0.40 in) (CB 470) 11.1 mm (0.44 in) (CB 570) 12.1 mm (0.48 in) (CB 800) 143.4 mm (5.65 in) (CB 470) 167.5 mm (6.59 in) (CB 570) 188.5 mm (7.42 in) (CB 800) First three grease grooves are worn out. Bushing must be replaced.

Item Hex. screw (A)

Tightening torque 310 N·m (229 lb ft)

Item All seals and O-rings Contact surfaces between all parts Inside tool bushings

Lubricant O-ring grease Thread grease Tool grease

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Tools - Hammer

Hammer - Technical Data - Greasing device

SMIL18CEX2475GB

Item Mounting plate screws (A) Greasing device screws (B) Grease nipple for upper tool bushing (CU) Grease nipple for lower tool bushing (CL) Doser to the body (D) Locking nut for the adjusting screw (E) Check valve to the cartridge holder (F) Screw for spring housing lock plate (G) Spring housing (H) Nut (I) Connector to greasing device (J)

1

Tightening torque / Specification 200 N·m (148 lb ft) 40 N·m (30 lb ft) 33 N·m (24 lb ft) 33 N·m (24 lb ft) 150 N·m (111 lb ft) 50 N·m (37 lb ft) 15 N·m (11 lb ft) 25 N·m (18 lb ft) 400 N·m (295 lb ft) 45 N·m (33 lb ft) 45 N·m (33 lb ft) / Loctite 2701

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Tools - Hammer

Item Connector to grease connection in hammer (K) Connector to pressure connection in hammer (L) Oil pressure in hammer (P) Grease connection for upper tool bushing in hammer (GU) Grease connection for lower tool bushing in hammer (GL)

Tightening torque / Specification 70 N·m (52 lb ft) 70 N·m (52 lb ft)

Item All seals and O-rings Threads and lock washers All parts

Lubricant O-ring grease Thread grease Hydraulic oil

Hammer - Special tools Special service tools Accumulator charging kit 1. Charging device 2. Socket 3. Adapter 4. O-ring

SMIL18CEX2620BB

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1

Tools - Hammer

Bushing extraction tool 1. Puller frame 2. Threaded rod 3. Puller plate (upper and lower tool bushing) 3. Puller plate (upper tool bushing) 3. Puller plate (upper and lower tool bushing) 3. Puller plate (upper tool bushing) 3. Puller plate (upper and lower tool bushing) 4. Washer 5. Nut

SMIL18CEX2632BB

2

SMIL18CEX2641AA

3

SMIL18CEX2642AA

4

Puller plate (lower and upper tool bushing)

Puller plate (TS bushing)

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Tools - Hammer

Pressure gauge assembly 60 bar and 250 bar

SMIL18CEX2621AA

5

SMIL18CEX2629AA

6

SMIL18CEX2633AA

7

SMIL18CEX2623AA

8

Hammer assembly stand

Accumulator assembly stand

Slide hammer kit for lower seal carrier and TS bushing

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Tools - Hammer

Cutting tool kit for bronze insert

SMIL18CEX2643AA

9

Puller

SMIL18CEX2634AA

10

SMIL18CEX2635AA

11

SMIL18CEX2625AA

12

Puller

Adapter for French nitrogen bottle

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Tools - Hammer

Torque converter

SMIL18CEX2636AA

13

SMIL18CEX2637AA

14

SMIL18CEX2638AA

15

SMIL18CEX2640AA

16

Slogging ring wrench 36 mm Slogging ring wrench 55 mm

Hook spanner

Face pin spanner

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Tools - Hammer

Assembling tool for doser body

SMIL18CEX2639AA

17

SMIL18CEX2626AA

18

SMIL18CEX2627AA

19

Drift pins Drift pin D15.5

Lifting Lifting Lifting Lifting Lifting Lifting Lifting Lifting Lifting Lifting

eyes eye M10 eye M12 eye M16 eye M20 eye M24 eye M27x2 eye M30 eye M33x2 eye M36x3

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Tools - Hammer

Standard service tools Name Torque wrench Torque wrench Ratchet handle Extension Sliding T-handle Adapter Adapter Adapter Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Combination spanner Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Hex. socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Allen type screw socket Pry bars Nylon drift Nylon drift Lifting chain Hammer Hammer Hammer Screwdriver Screwdriver

Specification 150 – 700 N·m (3/4”) 20 – 200 N·m (1/2”) 1/2” L= 125 mm (1/2”) 3/4” 3/4”->1/2” 1/2”->3/4” 3/4”->1” 10 mm 12 mm 13 mm 19 mm 24 mm 27 mm 30 mm 36 mm 41 mm 45 mm 46 mm 50 mm 55 mm 60 mm 70 mm 10 mm (1/2”) 14 mm (1/2”) 17 mm (1/2”) 19 mm (1/2”) 24 mm (1/2”) 30 mm (3/4”) 36 mm (3/4”) 50 mm (3/4”) 55 mm (1”) 60 mm (1”) 5 mm (1/2”) 6 mm (1/2”) 8 mm (1/2”) 10 mm (1/2”) 12 mm (1/2”) 14 mm (1/2”) 17 mm (3/4”) 19 mm (3/4”) 24 mm (3/4”) 27 mm (3/4”) 400 mm D 30 mm D 35 mm Plastic, 1000 g Ball headed, 680 g 2000 g 6x 150 mm 8x 250 mm

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Tools - Hammer

Name Oil can Grease gun Flowmeter Pressure gauge for measuring back pressure

Specification 0.5 L 70 – 350 L/min 40 bar

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Tools - Hammer

Hammer - Component identification - Hammer mechanism Hammer mechanism with ramvalve

SMIL18CEX2432GB

A. Pressure measuring plug B. Main valve C. Ramvalve D. Pressure control valve E. Idle selector F. Stroke selector G. Tie rods

1

H. Valve body I. Piston and cylinder J. Front head K. Accumulator L. Upper tool bushing greasing channel (marked "GU") M. Lower tool bushing greasing channel (marked "GL") N. Pressure to greasing device

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Tools - Hammer

Hammer mechanism with check valve

SMIL18CEX2433GB

A. Pressure measuring plug B. Main valve C. Check valve D. Pressure control valve E. Idle selector F. Stroke selector G. Tie rods

2

H. Valve body I. Piston and cylinder L. Front head K. Accumulator L. Upper tool bushing greasing channel (marked "GU") M. Lower tool bushing greasing channel (marked "GL") N. Pressure to greasing device

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Tools - Hammer

Hammer - Depressurising WARNING: The hydraulic pressure inside the hammer must always be released before making any adjustments or repairs when the hammer is connected to the carrier.

There may also be pressurized oil trapped inside the hammer even if the hammer is disconnected from the carrier.

Release the hydraulic pressure according to the following instructions before opening any plugs or valve covers.

1. Stop the carrier engine.

2. Operate boom and hammer controls to release any pressure trapped inside hoses.

3. Wait at least 10 min for oil pressure to drop inside hammer.

WARNING: This procedure does not release the pressure from the pressure accumulators.

Read the instructions dealing with the accumulator before disassembling the hammer.

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Tools - Hammer

Hammer - Disassemble - Housing and vibration dampening NOTICE: all hammer parts must be secured from falling down or tipping over in either direction when handling them.

Check that the lifting capacity of the hoist you are using is sufficient for the job.

1. Remove the tool and disconnect the hammer from the carrier.

2. Remove greasing hoses from the hammer.

3. Remove fastening screws and lift cover out of way.

SMIL18CEX2434AA

1

SMIL18CEX2435AA

2

SMIL18CEX2228AA

3

4. Disconnect hose couplings from hammer.

5. Open mounting bracket screws.

6. Lift mounting bracket off.

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Tools - Hammer

7. Remove buffer.

SMIL18CEX2229AA

4

SMIL18CEX2481AA

5

SMIL18CEX2230AA

6

SMIL18CEX2231AB

7

8. Open buffer plate mounting screws and remove plates (for CB 570 and CB 800 only).

9. Install two lifting eyes. Lift hammer so there is a 10 mm gap between the valve body shoulders and pads.

10. Move hammer from side-to-side inside housing. Measure clearance at level of valve body shoulders. If maximum clearance is exceeded, replace the wear plates inside housing.

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Tools - Hammer

11. Lift hammer out of housing.

SMIL18CEX2232AA

8

SMIL18CEX2233AA

9

12. Remove pads.

13. Secure the hammer from falling down or tipping over on the floor or assembly stand.

14. Set hammer housing horizontally on floor or on assembly stand.

15. If necessary, remove wear plates by prying them out with a screwdriver.

SMIL18CEX2234AA

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10

Tools - Hammer

16. Remove seal.

SMIL18CEX2235AA

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11

Tools - Hammer

Hammer - Assemble - Housing and vibration dampening 1. Check all parts for cracks and excessive wear.

2. Measure thickness of pads and buffer. If measured thicknesses are smaller than specified, or any cracks are noticed, replace the parts.

NOTE: replace pads as a pair.

3. Install seal.

4. Set housing to vertical position.

5. Install wear plates.

6. Install pads.

SMIL18CEX2233AA

1

SMIL18CEX2436AA

2

SMIL18CEX2232AA

3

NOTE: install pads so that chamfer and text "OUT" is coming outside (for CB 470 only).

7. Lower hammer into housing. Check clearance by moving hammer from side-to-side.

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Tools - Hammer

8. Install buffer plates and mounting screws. Torque screws to specified setting (for CB 570 and CB 800 only).

SMIL18CEX2481AA

4

SMIL18CEX2229AA

5

SMIL18CEX2435AA

6

SMIL18CEX2434AA

7

9. Install buffer.

10. Install mounting bracket.

11. Install mounting bracket screws. Torque them to specified setting.

12. Install hose couplings.

13. Install covers.

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Tools - Hammer

14. Install greasing hoses to the hammer.

15. Pre-fill the hammer's grease channel by applying tool grease with a grease gun to the grease nipple. Continue until some grease appears from the tool bushing’s grease holes (use assistant if possible).

NOTE: this may take some time; the capacity of hammer internal grease channel is approximately 500 – 1000 g.

16. Install hammer to carrier.

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Tools - Hammer

Hammer - Discharging - Pressure accumulator WARNING: Do not disassemble hammer before releasing pressure from accumulator.

1. Remove shield plug.

SMIL18CEX2239AA

1

SMIL18CEX2240AA

2

SMIL18CEX2241AA

3

2. Carefully loosen filling plug and let nitrogen gas escape.

3. When gas is completely released, remove filling plug and USIT-ring.

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Tools - Hammer

Hammer - Remove - Pressure accumulator 1. Remove the eight accumulator mounting screws.

SMIL18CEX2242AA

1

SMIL18CEX2243AA

2

SMIL18CEX2438AA

3

2. Using lifting device, lift accumulator out.

3. Remove seals from the valve body.

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Tools - Hammer

Hammer - Disassemble - Pressure accumulator WARNING: Make sure that accumulator is depressurized.

1. Set accumulator upside down on the assembly stand.

SMIL18CEX2645AA

1

SMIL18CEX2245AA

2

SMIL18CEX2246AA

3

2. Remove accumulator cover screws.

3. Remove accumulator bottom, membrane and parallel pins.

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Tools - Hammer

Hammer - Assemble - Pressure accumulator 1. Clean and dry parts carefully.

2. Set accumulator bottom on work bench.

3. Install a new membrane. See that it fits properly in its groove.

4. Insert parallel pins.

SMIL18CEX2247AA

1

SMIL18CEX2248AA

2

SMIL18CEX2249AA

3

5. Apply thin layer of silicone grease inside accumulator cover.

6. Lower accumulator cover onto accumulator bottom.

7. Grease threads and bearing surfaces of accumulator cover screws.

8. Insert accumulator cover screws.

9. Set accumulator upside down on the assembly stand.

10. Torque accumulator cover screws to specified setting.

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Tools - Hammer

Hammer - Install - Pressure accumulator 1. Apply anticorrosive agent on contact surfaces of valve body and accumulator.

2. Insert seals to the valve body.

SMIL18CEX2438AA

1

SMIL18CEX2281AB

2

SMIL18CEX2282AA

3

3. Lower accumulator into its correct position using lifting device.

4. Grease threads and bearing surfaces of accumulator mounting screws.

5. Install accumulator mounting screws. Torque screws to specified setting.

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Tools - Hammer

Hammer - Charging - Pressure accumulator WARNING: Use only nitrogen for charging accumulator.

Use of other gases may cause accumulator to explode.

1. Install new USIT-ring.

2. Install filling plug.

SMIL18CEX2284AA

1

SMIL18CEX2285AA

2

SMIL18CEX2286AA

3

3. Install adapter with O-ring.

4. Insert pin.

5. Install charging device.

6. Connect charging system to nitrogen bottle.

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Tools - Hammer

7. Tighten filling plug carefully through charging device until you feel it stop, then open it three turns.

8. Open discharge valve on charging device fully.

9. Carefully open nitrogen gas bottle valve and adjust gas flow to minimum.

NOTICE: charging device does not have any pressure relief valve. Shut gas bottle valve when gauge shows correct charging pressure.

10. Close discharge valve on charging device and charge accumulator 2 – 3 bar above specified charging pressure. Observe pressure gauge reading.

SMIL18CEX2287AA

4

SMIL18CEX2288AA

5

SMIL18CEX2289AA

6

11. Shut nitrogen bottle valve.

12. Wait 10 min for nitrogen gas pressure to stabilize inside accumulator.

13. Adjust pressure in accumulator to correct setting by carefully opening discharge valve.

14. Torque filling plug through charging device to specified setting.

15. Release pressure from charging hose by opening discharge valve.

16. Remove charging system from accumulator.

17. Check accumulator for nitrogen leak by filling USITring area with thin oil. If gas bubbles appear, discharge accumulator and replace USIT-ring.

18. Install shield plug with O-ring.

19. Torque plug to specified setting.

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Tools - Hammer

Hammer - Disassemble - Main valve WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

1. Remove main valve cover screws and lock washers.

SMIL18CEX2302AA

1

SMIL18CEX2303AB

2

SMIL18CEX2304AA

3

2. Use two removed screws as forcing screws in covers to pull covers out.

3. Remove main spool and small spools.

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Tools - Hammer

4. Attach puller using cover screw holes.

5. Insert puller's flange between puller screw and main valve bushing.

6. Drive main valve bushing out from valve body.

SMIL18CEX2305AB

4

SMIL18CEX2306AA

5

7. Remove old seals and O-rings from main valve bushing and covers.

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Tools - Hammer

Hammer - Assemble - Main valve 1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Install new seals on main valve bushing.

SMIL18CEX2307AA

1

SMIL18CEX2308AB

2

3. Attach puller to the valve body side marked with "X".

4. Install main valve bushing with "X" facing same side as valve body "X". If available, note text "UP" stamped on bushing and rotate bushing accordingly.

5. Put flange against main valve bushing.

6. Drive main valve bushing in carefully.

7. Install main spool with "X" on spool facing "X" of valve body and main valve bushing.

8. Install small spools. Check that all spools move freely.

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9. Install new O-rings on main valve covers.

NOTE: before installing covers, ensure that all "X" on all assembled parts appear on same side as valve body "X".

SMIL18CEX2309AA

3

SMIL18CEX2310AA

4

SMIL18CEX2302AA

5

10. Install covers. Ensure that cover marked with "X" faces same side as valve body marked with "X".

11. Grease threads and bearing surfaces of screws and lock washers.

12. Install screws and lock washers.

Torque screws to specified setting.

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Tools - Hammer

Hammer - Disassemble - Check valve WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

NOTE: the check valve is located in the valve body on the pressure (oil inlet) side. It can also be removed without removing the hammer mechanism from the housing.

1. Remove check valve screws and lock washers.

SMIL18CEX2646AA

1

SMIL18CEX2647AB

2

SMIL18CEX2314AA

3

2. Use two removed screws as forcing screws in check valve housing to pull check valve out.

3. Clamp check valve in vice.

4. Remove O-rings.

5. Remove circlip.

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6. Remove spring guide, spring and spool.

SMIL18CEX2315AA

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4

Tools - Hammer

Hammer - Assemble - Check valve 1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Install spool, spring and spring guide.

SMIL18CEX2315AA

1

SMIL18CEX2646AA

2

3. Install circlip. Check that spool moves freely against spring force.

4. Install new O-rings.

5. Install check valve into valve body.

6. Grease threads and bearing surfaces of screws and lock washers.

7. Install screws and lock washers.

Torque screws to specified setting.

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Tools - Hammer

Hammer - Disassemble - Restrictor valve WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

1. Remove restrictor valve screws and lock washers.

SMIL18CEX2646AA

1

SMIL18CEX2647AB

2

SMIL18CEX2440AA

3

2. Use two removed screws as forcing screws in cover to pull restrictor valve out.

3. Clamp restrictor valve in vice.

4. Remove O-rings.

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Tools - Hammer

5. Release spring pressure by loosening valve housing.

Remove valve housing.

SMIL18CEX2441AA

6. Remove spool, spring, shim plates and O-ring.

7. Remove O-ring from spool.

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4

Tools - Hammer

Hammer - Assemble - Restrictor valve 1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Install O-rings to restrictor valve cover and spool.

3. Install shim plates, spring and spool.

4. Measure free length for correct pre-loading of spring.

NOTE: always measure hammer operating pressure with a pressure gauge after pressure control valve adjustment.

SMIL18CEX2323AA

1

SMIL18CEX2441AA

2

SMIL18CEX2440AA

3

5. Install valve housing.

Torque parts to specified setting. Check that spool moves freely against spring force.

6. Install new O-rings to the valve housing.

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Tools - Hammer

7. Install restrictor valve into valve body.

NOTE: it will not go to the bottom until the screws are tightened.

8. Grease threads and bearing surfaces of screws and lock washers.

9. Install screws and lock washers.

Torque screws to specified setting.

SMIL18CEX2646AA

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4

Tools - Hammer

Hammer - Adjust - Pressure control valve NOTE: the pressure control valve is located in the valve body on the return (oil outlet) side. It can also be adjusted without removing the hammer mechanism from the housing.

1. Remove pressure control valve plug.

SMIL18CEX2325AA

1

SMIL18CEX2326AA

2

SMIL18CEX2327AA

3

2. Adjust pre-load to specifications by adding or removing shim plates.

3. Install pressure control valve plug.

NOTE: always measure hammer operating pressure with a pressure gauge after pressure control valve adjustment.

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Tools - Hammer

Hammer - Disassemble - Pressure control valve WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

WARNING: Pressure control valve components are made of hardened steel.

When opening the valve housing wear safety glasses to prevent injury caused by flying chips.

1. Remove pressure control valve screws and lock washers.

SMIL18CEX2328AA

1

SMIL18CEX2329AB

2

SMIL18CEX2330AA

3

2. Use two removed screws as forcing screws in valve cover to pull pressure control valve out.

3. Clamp pressure control valve in vice.

4. Remove plug from pressure control valve cover.

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5. Remove shim plates from pressure control valve cover.

NOTE: do not lose or mix these shim plates with shim plates between spring and spool.

SMIL18CEX2331AA

4

SMIL18CEX2332AA

5

SMIL18CEX2333AA

6

SMIL18CEX2334AA

7

6. Clamp pressure control valve in vice.

7. Remove seals and O-ring.

8. Release the spring pressure by loosening the both guide and valve housing simultaneously.

NOTE: there are two different designs of valve housing: one can be removed using a combination spanner and the other one, using a hook spanner.

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Tools - Hammer

9. Remove guide and its spool.

SMIL18CEX2335AA

8

SMIL18CEX2336AA

9

10. Remove valve housing.

11. Remove spool, shim plates and spring.

NOTE: do not lose or mix these shim plates with shim plates inside plug.

12. Remove spring guide.

SMIL18CEX2337AA

10

SMIL18CEX2338AA

11

13. Remove O-ring.

NOTE: it might be easier to remove the spring guide by pushing from the other side.

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Hammer - Assemble - Pressure control valve 1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Clamp pressure control valve cover in a vice.

3. Install O-ring to pressure control valve cover.

NOTE: spring force pre-adjustment has been done at the factory. Use same spring and same shim plates in the same places when assembling pressure control valve.

4. Install shim plates to pressure control valve cover.

SMIL18CEX2331AA

1

SMIL18CEX2330AA

2

SMIL18CEX2337AA

3

5. Install plug to pressure control valve cover.

Torque plug to specified setting.

6. Install O-ring to spring guide.

7. Install spring guide.

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Tools - Hammer

8. Install spring, shim plates and spool.

SMIL18CEX2336AA

4

SMIL18CEX2339AA

5

SMIL18CEX2333AA

6

SMIL18CEX2332AA

7

9. Only if you do not have original shim plates or you have to replace spring, measure free length for correct preloading of spring.

NOTE: the correct operating pressure, which is preset at factory is on the average achieved when measured height is as specified. Adjust pre-load to specifications by adding or removing shim plates.

NOTE: always measure hammer operating pressure with a pressure gauge after pressure control valve adjustment.

10. Install valve housing and guide.

Torque parts to specified setting.

11. Install new seal and O-ring to the valve housing.

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Tools - Hammer

12. Install spool to guide.

SMIL18CEX2335AA

8

SMIL18CEX2328AA

9

13. Install pressure control valve into valve body.

NOTE: it will not go to the bottom until the screws are tightened.

14. Grease threads and bearing surfaces of screws and lock washers.

15. Install screws and lock washers.

Torque screws to specified setting.

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Tools - Hammer

Hammer - Remove - Idle selector WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

1. Remove check valve / ramvalve. See Hammer - Disassemble - Check valve (89.700).

2. Open cover and remove idle selector.

SMIL18CEX2443AA

1

SMIL18CEX2444AA

2

3. Remove O-ring and seal from cover.

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Tools - Hammer

Hammer - Replace - Idle selector locking pin and spring NOTE: do not disassemble locking mechanism if not necessary.

1. Remove flange plug.

SMIL18CEX2445AA

1

SMIL18CEX2446AA

2

SMIL18CEX2447AA

3

2. Remove spring.

3. Remove pin using extraction screw M6x100.

4. Check condition of the pin.

5. Install the pin and new spring.

6. Install flange plug and torque it to specified setting.

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Tools - Hammer

Hammer - Install - Idle selector 1. Install seal and O-ring to the cover. Cut the supporting rings of the seal to ease installation if necessary.

2. Install spool.

3. Install cover and torque it to specified setting.

SMIL18CEX2443AA

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1

Tools - Hammer

Hammer - Remove - Stroke selector WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

1. Open cover and remove stroke selector.

SMIL18CEX2449AA

1

SMIL18CEX2444AA

2

2. Remove O-ring and seal from cover.

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Hammer - Replace - Stroke selector locking pin and spring NOTE: do not disassemble locking mechanism if not necessary.

1. Remove flange plug.

SMIL18CEX2450AA

1

SMIL18CEX2451AA

2

SMIL18CEX2452AA

3

2. Remove spring.

3. Remove pin using extraction screw M4x100.

4. Check condition of the pin.

5. Install the pin and new spring.

6. Install flange plug and torque it to specified setting.

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Hammer - Install - Stroke selector 1. Install seal and O-ring to the cover. Cut the supporting rings of the seal to ease installation if necessary.

2. Install spool.

3. Install cover and torque it to specified setting.

SMIL18CEX2449AA

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1

Tools - Hammer

Hammer - Remove - Tie rods 1. Remove the rubber rings and lock plates.

SMIL18CEX2341AA

1

SMIL18CEX2342AA

2

SMIL18CEX2343AA

3

SMIL18CEX2344AB

4

2. Check and if necessary copy the tie rod location number from the hammer front head to each tie rod.

3. Mark each tie rod and its nut as pairs.

4. Place a shield plate between the cylinder and the tie rods and a flame-proof fabric or plate over the vibration dampening elements.

5. Preheat every tie rod with a propane flame to 200°.

NOTE: ensure the flame only heats the tie rods, not the tie rod vibration dampening elements or the hammer body.

Avoid heating one spot only. Do not exceed 300°. There has to be at least 100 mm distance between the vibration dampening element and the heating flame.

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6. Heat one tie rod until it can be loosened using a wrench.

7. Heat one tie rod on the opposite side of the hammer until it can be opened.

8. Repeat the procedure with the remaining two tie rods.

SMIL18CEX2345AA

5

SMIL18CEX2346AB

6

SMIL18CEX2649AA

7

SMIL18CEX2348AA

8

9. Lift the tie rods out with a lifting device.

NOTE: be careful with hot parts.

10. Remove the nuts.

11. Cut the cable ties and remove the tie rod vibration dampening elements if necessary.

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Hammer - Tighten - Tie rods 1. Clean all parts thoroughly.

2. Use crack detecting equipment to check if there are cracks in rod threads, under head or in the shaft of rod.

3. If cracks or other corrosion or surface damage are detected, change the tie rod, its nut and spacer. Also change the diagonal tie rod and nut.

4. If the tie rods have been in use, apply heat resistant paint to the part of the tie rods located inside the front head.

NOTE: thorough corrosion protection is required in order to avoid corrosion cracking of the tie rod.

SMIL18CEX2349AA

1

SMIL18CEX2350AA

2

SMIL18CEX2351AA

3

5. Apply silicone grease on the outer and inner surfaces of the tie rod vibration dampening elements.

6. Install the vibration dampening elements on the tie rods and insert the cable ties.

Tighten the cable ties properly.

7. Apply silicone grease to the tie rod bores of the front head.

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8. Grease the threads and bearing surfaces of the tie rods, the valve body and the tie rod nuts.

SMIL18CEX2649AA

4

SMIL18CEX2353AA

5

SMIL18CEX2345AA

6

SMIL18CEX2354AA

7

9. Install the tie rod nuts and the tie rods.

NOTE: check that each tie rod has the correct nut as it's pair. Also check that the location of each tie rod in the hammer is the same as before the disassembly.

10. Use a torque wrench to tighten the tie rods in small steps crosswise to the pre-tightening torque.

11. Mark the additional tightening angle to the valve body and the tie rods.

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12. Place a shield plate between the cylinder and the tie rods and a flame-proof fabric or plate over the vibration dampening elements.

13. Heat the tie rod with a propane flame so that it can be tightened to the required tightening angle with a socket and a handle.

NOTE: The maximum allowed torque is 1200 N·m (885 lb ft).

NOTE: if the tie rods do not turn to the specified setting, apply more heat, but do not exceed 300°. Ensure the flame only heats the tie rods, not the tie rod vibration dampening elements or the hammer body. There has to be at least 100 mm distance between the vibration dampening element and the heating flame.

SMIL18CEX2344AB

8

SMIL18CEX2341AA

9

14. Heat the tie rod on the opposite side of the hammer and tighten it.

15. Repeat the procedure with the remaining two tie rods.

16. Install the lock plates.

17. Install the rubber rings.

18. Fill the grooves between the tie rods and the front head with sealing compound, when they have cooled down.

SMIL18CEX2355AA

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10

Tools - Hammer

Hammer - Disassemble - Body parts CB 470S

ANZ --- APAC --- MEA --- WE

WARNING: Because of seal friction, oil viscosity or misalignment of parts, parts can move together.

Ensure, that parts remove separately, when you are disassembling the hammer.

1. Screw lifting eyes in valve body and lift valve body off.

SMIL18CEX2455AA

1

SMIL18CEX2456AA

2

SMIL18CEX2457AA

3

2. Screw lifting eyes in seal carrier and lift seal carrier off.

3. Lift piston out carefully.

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4. Remove seal from seal carrier and cylinder.

SMIL18CEX2458AA

4

SMIL18CEX2459AA

5

SMIL18CEX2460AA

6

SMIL18CEX2461AA

7

5. Remove O-rings and parallel pins from seal carrier and cylinder.

6. Lift cylinder out from front head.

7. Remove wiper and seals from seal carrier.

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8. Remove wiper, seals and O-rings from cylinder.

SMIL18CEX2462AA

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8

Tools - Hammer

Hammer - Disassemble - Body parts CB 570S CB 800S

ANZ --- APAC --- MEA --- WE ANZ --- APAC --- MEA --- WE

WARNING: Because of seal friction, oil viscosity or misalignment of parts, parts can move together.

Ensure, that parts remove separately, when you are disassembling the hammer.

1. Screw lifting eyes in valve body and lift valve body off.

SMIL18CEX2482AA

1

SMIL18CEX2483AA

2

SMIL18CEX2484AA

3

2. Screw lifting eyes in seal carrier and lift seal carrier off.

3. Lift piston out carefully.

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4. Remove supporting rings from seal carrier and cylinder.

SMIL18CEX2485AA

4

SMIL18CEX2486AA

5

SMIL18CEX2487AA

6

SMIL18CEX2488AA

7

5. Remove O-rings and parallel pins from seal carrier and cylinder.

6. Lift cylinder out from front head.

7. Remove wiper and seals from seal carrier.

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8. Remove wiper, seals and O-rings from cylinder.

SMIL18CEX2462AA

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8

Tools - Hammer

Hammer - Assemble - Body parts CB 470S

ANZ --- APAC --- MEA --- WE

1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Lubricate and install seals, wiper and O-rings to cylinder.

SMIL18CEX2464AA

1

SMIL18CEX2463AA

2

3. Lubricate and install seals and wiper to seal carrier.

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NOTE: make sure all seals become properly seated into their grooves. Use fingers or some suitable soft and smooth tool to accommodate the seals.

SMIL18CEX2367AA

3

SMIL18CEX2368AA

4

SMIL18CEX2460AA

5

SMIL18CEX2459AA

6

4. Apply thread grease on contact surfaces of front head and cylinder.

5. Install cylinder into front head.

6. Install O-rings and parallel pin to cylinder.

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7. Insert seal into its groove in cylinder.

SMIL18CEX2458AA

7

SMIL18CEX2457AA

8

SMIL18CEX2456AA

9

8. Oil piston and lower it into cylinder.

9. Apply anticorrosive agent on contact surfaces of cylinder and seal carrier.

10. Install seal carrier into its place.

11. Install O-rings and parallel pin to seal carrier.

12. Apply anticorrosive agent on contact surfaces of seal carrier and valve body.

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13. Install valve body into its place.

SMIL18CEX2455AA

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Tools - Hammer

Hammer - Assemble - Body parts CB 570S CB 800S

ANZ --- APAC --- MEA --- WE ANZ --- APAC --- MEA --- WE

1. Check all parts for wear and damage. If necessary, use fine emery cloth or grinding agent. Clean and oil all parts.

2. Lubricate and install seals, wiper and O-rings to cylinder.

SMIL18CEX2464AA

1

SMIL18CEX2489AA

2

3. Lubricate and install seals and wiper to seal carrier.

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NOTE: make sure all seals become properly seated into their grooves. Use fingers or some suitable soft and smooth tool to accommodate the seals.

SMIL18CEX2367AA

3

SMIL18CEX2368AA

4

SMIL18CEX2460AA

5

SMIL18CEX2486AA

6

4. Apply thread grease on contact surfaces of front head and cylinder.

5. Install cylinder into front head.

6. Install O-rings and parallel pin to cylinder.

7. Insert supporting ring into its groove in cylinder.

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NOTE: check that the rounded edge of support ring is inside.

SMIL18CEX2366AB

7

SMIL18CEX2485AA

8

SMIL18CEX2457AA

9

8. Install O-rings, supporting ring and parallel pin to seal carrier.

9. Oil piston and lower it into cylinder.

10. Apply anticorrosive agent on contact surfaces of cylinder and seal carrier.

11. Install seal carrier into its place.

SMIL18CEX2483AA

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10

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12. Apply anticorrosive agent on contact surfaces of seal carrier and valve body.

13. Install valve body into its place.

SMIL18CEX2482AA

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Hammer - Filling - Body parts Pre-filling of large hammers in workshop If the hydraulic oil flow in the initial stage of test running of large hammers after assembly is high, then it is in some cases possible that contact between piston and body parts may occur.

The contact may be avoided with a slow startup of the pump, for example 30 L/min to fill the hammer, before delivering full oil flow.

We also recommend very strongly, that you prefill the hammer / valve housing with hydraulic oil in the assembly stage as shown in the figures 1 (pre-filling) and 2 (full).

When pre-filling the hammer please consider the following issues: 1.

Use only clean, fresh and proper oil for hydraulic hammer use, according to specification, including instructions to filter for 25 µm.

2.

When special oils (biological etc.) are used on carrier, use the same oil in pre-filling and test run.

3.

The oil needs to be poured at slow pace, so that trapped air can exit properly from internal cavities.

4.

After assembly and or test run, plug in/out ports to prevent oil leakage during horizontal storage and transportation.

These recommendations are valid for all large hammers (weight 1000 kg and larger).

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SMIL18CEX2370AA

1

SMIL18CEX2371AA

2

Tools - Hammer

Hammer - Disassemble - Front head 1. Remove wedge and O-ring with drift pin.

SMIL18CEX2467AB

1

SMIL18CEX2468AA

2

SMIL18CEX2469AA

3

SMIL18CEX2470AA

4

2. Lift thrust ring out.

3. Remove O-ring from thrust ring.

4. Attach tool bushing's extractor tool. flange by tilting it as shown in detail.

Install puller's

5. Pull bushing out by using hydraulic jack.

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6. Lift bushing out from front head.

SMIL18CEX2471AA

5

SMIL18CEX2472AA

6

SMIL18CEX2473AB

7

SMIL18CEX2474AA

8

7. Set front head upside down on floor.

8. Remove rubber rings and retaining pin.

9. Using bushing's extractor tool, pull lower tool bushing out. Heat the front head if necessary.

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Hammer - Assemble - Front head 1. Clean and dry all parts carefully. Check all parts for cracks and excessive wear. See wear limits for thrust ring and upper tool bushing in Hammer - Technical Data - Front head (89.700).

2. Apply thread grease on contact surfaces of lower tool bushing and front head. Heat the front head so that the temperature difference is 60 °C (140 °F) between front head and lower tool bushing before installing.

3. Put lower tool bushing on the floor and lift the front head on to it. Align the retaining pin grooves in the lower tool bushing and the front head.

SMIL18CEX2648AA

1

SMIL18CEX2468AA

2

4. Install retaining pin and rubber rings.

5. Lubricate inner surface of lower tool bushing with tool grease.

6. Set front head standing on lower tool bushing on floor.

7. Apply thread grease on outer surfaces of upper tool bushing and thrust ring. Lubricate inner surface of upper tool bushing with tool grease.

8. Install upper tool bushing.

9. Install thrust ring with O-ring.

10. Install wedge with O-ring.

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Hammer - Replace - Greasing device hoses 1. Remove the hose assembly by opening the nuts from both ends of the hose.

SMIL18CEX2476FA

1

2. Unscrew the inserts with a 5 mm Allen key and a 12 mm open-ended spanner (see figure 2) or a 12 mm and 14 mm open-ended spanners (see figure 3).

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SMIL18CEX2381AA

2

SMIL18CEX2384AA

3

Tools - Hammer

3. Remove the sleeves.

NOTE: the thread is left-handed.

SMIL18CEX2382AA

4

SMIL18CEX2383AA

5

4. Remove the nuts.

5. Use a sharp knife to cut the new hose to the appropriate length. See the parts manual specification for the correct hose length.

6. Lubricate the coupling parts (see figure 6) with hydraulic oil.

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SMIL18CEX2385FB

1. Hose 2. Sleeve

6

3. Insert 4. Nut

7. Insert the nut on the hose.

8. Use a 12 mm open-ended spanner to screw the sleeve on the hose as far as it will go.

NOTE: the thread is left-handed.

NOTE: after stopping, turn the sleeve back one round.

Mark the position of the sleeve to the hose.

SMIL18CEX2382AA

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Tools - Hammer

9. Install the insert and tighten it.

NOTE: there are two different designs of insert: one can be tighten using a 14 mm combination spanner (see figure 8) and the other one, using a 5 mm allen key (see figure 9).

10. Hold the sleeve and the hose together while tightening the insert to prevent that the hose does not turn inside the sleeve.

SMIL18CEX2381AA

8

SMIL18CEX2384AA

9

11. Continue until the insert faces the sleeve.

SMIL18CEX2386AA

12. Prepare the other end of the hose.

13. Check that there are no blockages in the hose assembly.

14. Install the hose assembly.

15. Connect the hose assemblies. Tighten the nut and the adapter to the specified torque.

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Hammer - Disassemble - Greasing device WARNING: The hydraulic pressure inside the hammer must always be released before removing any of the plugs or valves.

Read the instructions on releasing the hydraulic pressure from the hammer.

1. Release the pressure inside the hammer.

2. Remove the shield from the housing.

SMIL18CEX2477AA

1

SMIL18CEX2478AA

2

SMIL18CEX2389AA

3

3. Remove the grease and pressure hoses from the greasing device.

4. Remove the greasing device from the housing.

5. Remove grease cartridge.

6. Clamp the greasing device in a vice.

7. Release the lock plate with a hammer and a chisel.

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8. Remove the lock plate screw with a 6 mm Allen key.

SMIL18CEX2390AA

4

SMIL18CEX2391AA

5

SMIL18CEX2392AA

6

SMIL18CEX2393AA

7

9. Loosen and remove the spring housing with a 36 mm open-ended spanner.

10. Remove the lock plate.

11. Remove the O-ring from the spring housing.

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12. Remove the piston with the nut.

SMIL18CEX2394AA

8

SMIL18CEX2395AA

9

13. Remove the spring.

14. Remove the shield plug for the adjustment screw.

SMIL18CEX2396AA

10

SMIL18CEX2397AA

11

15. Use a 30 mm open-ended spanner to remove the doser plug with adjusting screw, nut and lock washer.

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16. Remove the O-rings and lock washer from the plug.

SMIL18CEX2398AA

12

SMIL18CEX2399AA

13

SMIL18CEX2400AA

14

SMIL18CEX2401AA

15

17. Remove the O-ring from the adjusting screw.

18. Remove the nut from the adjusting screw.

19. Remove the adjusting screw from the plug.

20. Remove the O-ring from the adjusting screw.

21. Remove the spring.

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22. Screw the doser body assembling tool onto the doser body.

SMIL18CEX2402AA

16

SMIL18CEX2403AA

17

SMIL18CEX2404AA

18

SMIL18CEX2405AA

19

23. Pull the doser body with pistons out using the assembling tool.

24. Remove the shim plate from the doser body.

25. Remove the O-rings from the doser body.

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26. Push the pistons out from the doser body with a pin.

SMIL18CEX2406AA

20

SMIL18CEX2407AA

21

SMIL18CEX2408AA

22

SMIL18CEX2409AA

23

27. Remove the O-ring from the piston.

28. Remove the cartridge holder from the body with a plastic hammer.

29. Remove the O-rings from the cartridge holder.

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30. Remove the seal and the guide ring from the cartridge holder (see figure 24).

SMIL18CEX2410FB

24

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31. Clean the cartridge holder thoroughly with a suitable solvent. Check that the spool (1) moves freely inside the check valve (see figure 25).

NOTE: do not remove the check valve if no damage is found.

SMIL18CEX2411FB

25

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Hammer - Assemble - Greasing device 1. Clean all parts carefully.

2. Install the O-rings in to the cartridge holder.

SMIL18CEX2409AA

3. Install the guide ring and the seal in to the cartridge holder (see figure 2).

SMIL18CEX2410FB

2

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1

Tools - Hammer

4. If you removed the check valve earlier, install the check valve in to the cartridge holder and tighten it to the specified torque.

SMIL18CEX2414AA

3

SMIL18CEX2415AA

4

SMIL18CEX2405AA

5

SMIL18CEX2404AA

6

5. Clamp the greasing device body in a vice.

6. Install the cartridge holder to the body. Align the holes for the dosers in the cartridge holder and the body with the doser body assembly tool.

7. Install the O-rings to the doser body.

8. Install a new shim plate to the doser body.

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9. Install the O-ring to the piston.

SMIL18CEX2407AA

7

SMIL18CEX2416AA

8

SMIL18CEX2403AA

9

10. Install the pistons to the doser body.

NOTE: install new rubber piston.

11. Install the doser body and pistons into the body with the doser assembling tool.

SMIL18CEX2402AA

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12. Install the O-ring to the adjusting screw.

SMIL18CEX2417AA

11

SMIL18CEX2418AA

12

SMIL18CEX2399AA

13

SMIL18CEX2401AA

14

13. Install the adjusting screw to the plug. Turn the adjusting screw so that it is fully open.

14. Install the nut to the adjusting screw.

15. Install the O-ring to the adjusting screw.

16. Install the spring.

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17. Install the O-rings and the lock washer to the plug.

SMIL18CEX2398AA

15

SMIL18CEX2397AA

16

SMIL18CEX2396AA

17

SMIL18CEX2395AA

18

18. Install the doser plug with adjusting screw, nut and lock washer. Tighten the plug to the specified torque setting.

19. Install the shield plug for the adjustment screw.

20. Install the spring.

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21. If the nut has been removed from the piston, reinstall it in to the piston and lock it with Loctite 2701. Install the piston with the nut.

SMIL18CEX2394AA

19

SMIL18CEX2419AA

20

SMIL18CEX2420AA

21

SMIL18CEX2421AB

22

22. Install the O-ring to the spring housing.

23. Install the lock plate of the spring housing.

NOTE: use always a new lock plate. Do not install the lock plate securing screw yet.

24. Install the spring housing.

NOTE: before tightening it completely center the lock plate so that the lock plate will connect properly with the spring housing’s matching diameter.

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25. Install the lock plate screw. Tighten the screw to the specified torque setting.

SMIL18CEX2390AA

23

SMIL18CEX2391AA

24

SMIL18CEX2389AA

25

SMIL18CEX2422AB

26

26. Tighten the spring housing to the specified torque setting.

27. Lock the spring housing by bending the lock plate with a chisel and a hammer.

28. Install the new grease cartridge. Pre-fill the greasing device by pressing the piston of the grease cartridge manually.

29. Attach the greasing device in to the housing. Tighten the screws to the specified torque setting.

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30. Connect the grease and pressure hoses to the greasing device and hammer.

31. Install the shield to the housing. Tighten screws to the specified torque setting.

SMIL18CEX2387AA

32. Pre-fill the hammer's grease channel by applying tool grease with a grease gun to the grease nipple located on the side of the greasing device. Continue until some grease appears from the tool bushing’s grease holes (use assistant if possible).

NOTE: this may take some time; the capacity of hammer internal grease channel is approximately 500 – 1000 g.

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Tools - Hammer

Hammer - Measure - Hammer circuit Measuring points

SMIL18CEX1951GB

A. Flow meter

1

B. Hammer control valve or main valve block

p0 tank (with closed circuit from suction pipe of the pump) p2 straight before the restriction of the flow meter (for example Webster flow meter includes pressure gauge for p2) Q2, T2 at flow meter, which connects pressure and return line of the hammer circuit p3 straight after flow meter

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Procedure NOTE: check and calibrate all the gauges you are going to use. Change faulty pressure gauges.

NOTE: if the flow to the hammer is adjusted by changing the engine revolutions, always check the flow also at full engine revolutions.

NOTICE: don't use hammer above specified oil flow range.

WARNING: Don't exceed the carrier's main relief valve setting.

1. Check the lines, couplings, clamps etc. to ensure their condition. Replace worn or damaged components and tighten loose joints.

2. Check that there is a pressure relief valve in the hammer line.

3. Make sure that carrier's hydraulic oil temperature is at normal operating level when measuring.

4. Connect the flow meter in place of the hammer. It is preferable to use same hoses and couplings that are used with the hammer, especially in cases when hoses are equipped with quick couplings.

5. Check that the adjustable restriction is open.

6. Start the engine and press the hammer operating switch.

7. Close the hammer line to adjust the crack point of pressure relief valve 50 bar (gauge p2) above the hammer max. operating pressure shown in the technical data.

8. Open the restriction so that the hammer's operating pressure at gauge p2 is reached.

9. Check that the hammer's oil flow is within the limits.

10. Check that the return line back pressure p3 doesn't exceed the values allowed at the hammer oil flow.

11. Check that the hammer's oil flow doesn't increase when the carrier's operating pressure exceeds the pressure in the hammer line (pressure compensated flow control). To do that, drive the boom, stick and bucket cylinders to the tilt position while pressing the hammer operating switch and checking the flow.

12. Open the restriction.

13. Stop the carrier engine.

14. Connect the hammer in place of the flow meter.

15. Measure hammer operating pressure.

16. When installing a new hammer check all the values after working about 50 h with the hammer.

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Hammer - Measure - Operating pressure Specifications (hammer with ramvalve)

SMIL18CEX2479AB

1

Item Plug (A)

Description Pressure measuring port

Item Plug (A)

Torque 30 N·m (22 lb ft)

Specifications (hammer with check valve)

SMIL18CEX2480AB

2

Item Plug (A)

Description Pressure measuring port

Item Plug (A)

Torque 30 N·m (22 lb ft)

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Procedure WARNING: When measuring hammer operating pressure, you are working in hammer's danger area.

Protect yourself against flying debris.

1. Hammer operating pressure must be measured with carrier hydraulic circuit in its optimum operating temperature. Before starting hammer operating pressure measuring procedure, operate carrier until hydraulic oil has warmed sufficiently.

2. Stop the carrier engine.

3. Remove pressure measuring plug (A) and connect a 250 bar pressure gauge with a minimum 10 m hose to high pressure measuring port, BSP 1/4" on check valve cover.

4. Start carrier and adjust engine revolutions. Set engine revolutions to hammer operating revs. If carrier has power/work modes, please select mode intended for hammer work.

5. Position tool for example on a thick steel plate and start to operate the hammer.

6. Read average operating pressure (B) reading on pressure gauge. See figure 3 where is shown the needle fluctuation (A).

NOTE: average operating pressure reading should range between given specifications.

NOTE: when measuring operating pressure by hammering on a steel plate or equivalent hard material, the pressure reading should be in the lower end of the specified pressure range. Hammer's operating pressure tends to raise when working with soft material. See General specification () .

NOTE: if pressure reading is not within specifications, re-adjust pressure control valve spring pre-load and measure operating pressure again. See Hammer - Adjust Pressure control valve (89.700).

7. Stop carrier and remove gauge. Torque plug (A) to specified setting.

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SMIL18CEX1953AB

3

Index Tools - 89 Hammer - 700 Hammer - Adjust - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54

Hammer - Assemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

78

Hammer - Assemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82

Hammer - Assemble - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

Hammer - Assemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89

Hammer - Assemble - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Hammer - Assemble - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

Hammer - Assemble - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45

Hammer - Assemble - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39

Hammer - Assemble - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

Hammer - Assemble - Restrictor valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Hammer - Charging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

Hammer - Component identification - Hammer mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Hammer - Depressurising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

Hammer - Disassemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

Hammer - Disassemble - Body parts (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

Hammer - Disassemble - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

Hammer - Disassemble - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

Hammer - Disassemble - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

94

Hammer - Disassemble - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

Hammer - Disassemble - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

Hammer - Disassemble - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38

Hammer - Disassemble - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55

Hammer - Disassemble - Restrictor valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

Hammer - Discharging - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Hammer - Filling - Body parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86

Hammer - Install - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

Hammer - Install - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

Hammer - Install - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66

Hammer - Measure - Hammer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

Hammer - Measure - Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

Hammer - Remove - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61

Hammer - Remove - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

(*) See content for specific models 51562842 29/11/2018

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Hammer - Remove - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

Hammer - Remove - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Hammer - Replace - Greasing device hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

Hammer - Replace - Idle selector locking pin and spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

Hammer - Replace - Stroke selector locking pin and spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

Hammer - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Hammer - Technical Data - Body parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Hammer - Technical Data - Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Hammer - Technical Data - Front head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Hammer - Technical Data - Greasing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Hammer - Technical Data - Housing and vibration dampening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Hammer - Technical Data - Idle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Hammer - Technical Data - Main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Hammer - Technical Data - Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Hammer - Technical Data - Pressure accumulator charging device . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Hammer - Technical Data - Pressure control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Hammer - Technical Data - Restrictor valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Hammer - Technical Data - Stroke selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Hammer - Technical Data - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Hammer - Tighten - Tie rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

(*) See content for specific models 51562842 29/11/2018

89.1 [89.700] / 115

CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122

SERVICE - Technical Publications & Tools

PRINTED IN ITALY © 2018 CNH Industrial Italia S.p.A. All rights reserved.

No part of the text or illustrations of this publication may be reproduced.

CNH Industrial Italia S.p.A reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at the time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your CASE CONSTRUCTION dealer.

CASE CONSTRUCTION is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.

51562842 29/11/2018 EN

51562842 29/11/2018 EN

CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122

SERVICE - Technical Publications & Tools

PRINTED IN ITALY © 2018 CNH Industrial Italia S.p.A. All rights reserved.

No part of the text or illustrations of this publication may be reproduced.

CNH Industrial Italia S.p.A reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at the time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your CASE CONSTRUCTION dealer.

CASE CONSTRUCTION is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies.

51562842 29/11/2018 EN