Bobcat 753 Loader Operation & Maintenance Manual 6900438 - PDF DOWNLOAD

S/N 515811001–515817499 S/N 516211001–516212999

Dealer Copy -- Not for Resale

Operation & Maintenance Manual

Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Bobcat Company or the products of either.

EQUIPPED WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICSTM) 6900438 (11-01) Revised (6-12) 1 of 124

Printed in U.S.A.

© Bobcat Company 2001

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OPERATOR SAFETY WARNINGS CORRECT Operator must have instructions before running the machine.

Untrained operators can cause injury or death.

W–2001–1285 Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

CORRECT

CORRECT

B–10731

Never use the loader without instructions. See machine signs (decals), Operation & Maintenance Manual and Handbook.

WRONG

B–6582

B–13418

Always use the seat bar and fasten seat belt snugly.

Always keep feet on the foot pedals or footrests when operating loader.

Never use loader without operator cab with ROPS and FOPS approval. Fasten your seat belt.

Never use loader as man lift or elevating device for personnel.

WRONG

WRONG

WRONG

B–6578

B–6585

B–6595

Keep bystanders away from work area.

Always carry bucket or attachments as low as possible.

Do not travel or turn with lift arms up.

Load, unload and turn on flat level ground.

WRONG

WRONG

WRONG

B–6587

B–6594

B–6591

Never exceed rated operating capacity.

Never leave loader with engine running or with lift arms up.

To park, engage parking brake and put attachment flat on the ground.

Do not use loader in atmosphere with explosive dust or gas or where exhaust can contact flammable material.

Never carry riders.

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B–7403

Never modify equipment.

Use only attachments approved

by Bobcat Company for this model loader.

SAFETY EQUIPMENT The Bobcat loader must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.

2. SEAT BAR: When up, it must lock the loader controls.

3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.

4. HANDBOOK: Must be in the cab.

5. SAFETY SIGNS (DECALS): Replace if damaged.

6. SAFETY TREADS: Replace if damaged.

7. GRAB HANDLES: Replace if damaged.

8. LIFT ARM SUPPORT DEVICE: Replace if damaged.

9. PARKING BRAKE 10. BOBCAT INTERLOCK CONTROL SYSTEM (BICSTM) OSW03–0600 3 of 124

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CONTENTS FOREWORD FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SYSTEMS ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

SAFETY

OPERATING INSTRUCTIONS

CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

PREVENTIVE MAINTENANCE

Write the correct information for YOUR Bobcat loader in the spaces below.

Always use these numbers when referring to your Bobcat loader.

Loader Serial Number . . . . . . .

Engine Serial Number . . . . . . .

SYSTEMS ANALYSIS

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REFERENCE INFORMATION

MACHINE SIGN TRANSLATIONS

SPECIFICATIONS

NOTES:

YOUR LOADER DEALER: ADDRESS: PHONE: Bobcat Company P.O. Box 128 Gwinner, ND 58040–0128 Bobcat Company Europe J. Huysmanslaan 59 B–1651 LOT BELGIUM

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Bobcat Company is ISO 9001 certified ISO 9001 is a set of international standards that control the processes and procedures which we use to design, develop, manufacture, distribute, and service Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat chose to assess the Company’s compliance with the ISO 9001 set of standards. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001. Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed.

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REGULAR MAINTENANCE ITEMS

3974896

ENGINE OIL FILTER (6 Pack)

6667352

FUEL FILTER

6598492

AIR CLEANER, OUTER

6598362

AIR CLEANER, INNER

6646678

RADIATOR CAP

6661248

HYDROSTATIC FILTER

6665031

BATTERY

6724094

PROPYLENE GLYCOL ANTI–FREEZE, Premixed – [–34°F (–37°C)]

6724354

PROPYLENE GLYCOL ANTI–FREEZE, Concentrate

6563328

FLUID Hydraulic/Hydrostatic – 5 Gallons

6657299

MOTOR OIL 15W40 CE/SG – 1 Qt.

6657301

MOTOR OIL 10W30 CE/SG – 1 Qt.

6657303

MOTOR OIL 30 CE/SG – 1 Qt.

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FOREWORD FOREWORD This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat loader dealer.

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v BOBCAT LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

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OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

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SERIAL NUMBER LOCATIONS Always use the serial number of the loader when requesting service information or when ordering parts.

Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

A

LOADER SERIAL NUMBER The loader serial number plate is located on the loader frame as shown [A].

Explanation of loader Serial Number: XXXXX XXXX Module 2. – Production Sequence (Series)

P–05082

Module 1. – Model / Engine Combination 1. The four digit Model / Engine Combination Module number identifies the model number and engine combination.

2. The five digit Production Sequence Number identifies the order which the loader was manufactured.

ENGINE SERIAL NUMBER The engine serial number is in the location shown [B].

P–04314

DELIVERY REPORT

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B

C

The Delivery Report must be filled out by the dealer and signed by the owner or operator when the Bobcat loader is delivered.

An explanation of the form must be given to the owner.

Make sure it is filled out completely [C].

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BOBCAT LOADER IDENTIFICATION ◊ FRONT LIGHTS

OPERATOR SEAT

GRABHANDLES STEERING LEVER SEAT BELT ◊ REAR AUXILIARY QUICK COUPLERS

TILT CYLINDER

SAFETY TREAD BUCKET STEPS OPERATOR CAB (ROPS & FOPS)

◊ REAR WINDOW

SEAT BAR LIFT ARM

REAR GRILL

LIFT ARM SUPPORT DEVICE

◊ REAR LIGHT LIFT CYLINDER

◊ TAIL LIGHT

* TIRES REAR DOOR

◊ OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment) * TIRES – Flotation tires (optional) are shown. The Bobcat loader is factory equipped with standard tires.

BUCKET – Several different buckets and other attachments are available for the Bobcat loader.

ROPS, FOPS – Roll Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and ISO 3471, and Falling Object Protective Structure per SAE J1043 and ISO 3449, Level l. Level ll is available. The Bobcat loader is base–equipped with a standard operator cab as shown. Extra insulated cab is available as an option (Reduced noise level).

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◊ FRONT AUXILIARY QUICK COUPLERS

BUCKET

OPTIONS AND ACCESSORIES Model 753 Bobcat loaders are equipped with the following standard items: Bob–Tach Spark Arrestor Muffler Lift Arm Support Device Operator Cab (with ROPS & FOPS Approval) Bobcat Interlock Control System (BICS™) Seat Belt Seat Bar Parking Brake Gauges/Warning Lights Glow Plug Preheat system Tires, 10–16.5, 8PR Bobcat Heavy Duty Adjustable Cushion Seat Below is a list of some equipment available as a Factory Installed Option or as a Field Installed Accessory from your Bobcat Loader dealer. See your Bobcat dealer for other available accessories and attachments.

10–16.5, 6PR (Machine Width–54 inches) 10–16.5, 6PR (Machine Width–60 inches) 31 x 15.5–15, 8PR Ultra Grip Tread . . . . .

7.50 x 15 Air Boss Segmented Tires . . . .

10 x 16.5 Air Boss Segmented Tires . . . .

6.50–16 Solid Tires . . . . . . . . . . . . . . . . . . .

10 x 31 Solid Tires . . . . . . . . . . . . . . . . . . . .

10–16.5, 8 PR Bobcat Heavy Duty (Machine Width – 54 inches) . . . . . . . .

10–16.5, 8 PR Bobcat Heavy Duty (Machine Width – 60 inches) . . . . . . . .

Opt. & FA Opt. & FA Opt. & FA FA FA Opt. & FA FA Opt. & FA Opt. & FA

Operator Cab Sound Cab (Reduces Noise at Operator’s Ear) . . . . . . . . . . . . . . . . . . . .

Deluxe Cab . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Lights (Front & Rear) . . . . . . . .

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Back–up Alarm . . . . . . . . . . . . . . . . . . . . . . .

Top Window . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Window . . . . . . . . . . . . . . . . . . . . . . . .

Cab Enclosure and Heater . . . . . . . . . . . . .

Vinyl Cab Enclosure . . . . . . . . . . . . . . . . . .

Hand Control Conversion . . . . . . . . . . . . . .

Cover Kit (Pedals Area) . . . . . . . . . . . . . . .

Cover Kit (Hydraulic Reservoir Area) . . . .

Fire Extinguisher . . . . . . . . . . . . . . . . . . . . .

Flasher Lights . . . . . . . . . . . . . . . . . . . . . . . .

Strobe or Rotating Beacon Light . . . . . . . .

3’’ Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . .

Special Applications Kit* . . . . . . . . . . . . . . .

Suspension Seat . . . . . . . . . . . . . . . . . . . . .

Rear Window Wiper . . . . . . . . . . . . . . . . . .

Large Operator Seat Bar Kit . . . . . . . . . . .

Hydraulics Front Auxiliary Hydraulics . . . . . . . . . . . . .

Rear Auxiliary Hydraulics . . . . . . . . . . . . . .

Hydraulic Bucket Positioning (Includes On/Off Selection) . . . . . . . . . .

Other

Opt. Opt. & FA Opt. & FA FA Opt. & FA FA FA Opt. & FA FA Opt. & FA FA FA FA FA FA FA FA Opt. & FA FA FA

Opt. = Factory Installed Option FA = Field Accessory N/A = Not Available * Includes 1/2 inch Lexan Front Door; 1/4 inch Lexan Top & Rear Windows

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Bobcat Operation Sensing System (BOSS®) . . . . . . . . . . . . . . . . . .

Keyless Start System . . . . . . . . . . . . . . . . .

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Catalytic Exhaust Purifier . . . . . . . . . . . . . .

Engine Block Heater . . . . . . . . . . . . . . . . . .

Single Point Lift or Four Point Lift . . . . . . .

Locking Fuel Cap . . . . . . . . . . . . . . . . . . . . .

Radiator Screen Kit . . . . . . . . . . . . . . . . . . .

Rear Door Bumpers . . . . . . . . . . . . . . . . . .

Tailgate Lock . . . . . . . . . . . . . . . . . . . . . . . .

Tool Box . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Counterweight Kit . . . . . . . . . . . . . . . . . . . .

Opt. FA

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Instrumentation

Tires

Opt. & FA Opt. & FA

Opt. & FA

Opt. & FA FA FA FA FA FA FA FA Opt. & FA

Specifications subject to change without notice

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SAFETY SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi, xii FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii SAFETY

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MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv, xv

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SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS SAFETY IS THE OPERATOR’S RESPONSIBILITY All Bobcat loaders and attachments are designed to give maximum safety, but no machine design can prevent operator error or carelessness.

The Bobcat skid–steer loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.

This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.

The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation. The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas.

The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader–attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat loader and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the Bobcat loader and attachment is in safe operating condition.

• The Operation & Maintenance Manual delivered with the Bobcat loader or attachment gives operating information as well

Dealer Copy -- Not for Resale

as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided inside the cab of the loader. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation and care of your Bobcat loader or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

• An Operator’s Handbook is fastened to the operator cab of the loader. Its brief instructions are convenient to the operator.

The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

• The Safety Manual delivered with the Bobcat loader gives general safety information.

• Operator Training Courses are available from your local Bobcat dealer. They provide information for safe and efficient operation of the Bobcat loader and some attachments. The courses are available in English and Spanish versions.

• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

• See the ADDITIONAL PUBLICATIONS Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat web site www.bobcat.com

The dealer and owner/operator review the recommended uses of the product when delivered. If the owner/operator will be using the machine for a different application(s) he must ask the dealer for recommendations on the new use.

Call Before You Dig 1–888–258–0808 When you call, you will be directed to a location in your state/ city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.)

SI01–0400

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BEFORE OPERATING THE BOBCAT LOADER Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

Operator must have instructions before running the machine. Untrained operators can cause injury or death.

W–2001–1285

The Bobcat loader and attachment must be in good operating condition before use.

Check all of the items on the Bobcat Service Schedule Decal under the 8–10 hour column or as shown in this Manual.

SAFE OPERATION NEEDS A QUALIFIED OPERATOR * A QUALIFIED FOLLOWING:

OPERATOR

MUST

DO

This notice identifies procedures which must be followed to avoid damage to the machine.

THE

I–2019–0284

• UNDERSTAND THE WRITTEN INSTRUCTIONS, • The written instructions from Bobcat Company

include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, Safety Manual and machine signs (decals).

• Check the rules and regulations at your location. The

rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause injury or death.

W–2044–1285

• HAVE TRAINING WITH ACTUAL OPERATION • Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

• The new operator must start in an area without bystanders and use all the controls until he can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.

• Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.

• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

• KNOW THE WORK CONDITIONS • Know the weight of the materials being handled. Avoid exceeding the Rated Operating Capacity of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of load if handling dense material.

• The operator must know any prohibited uses or work areas, for example, he needs to know about excessive slopes.

• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the SAFETY

INSTRUCTIONS Section of this manual.

• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, hearing protection or special applications kit are required for some work. See your dealer about Bobcat Safety equipment.

* For an operator be qualified, he must not use drugs or alcoholic drinks which impair his alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he can safely operate a machine.

SI02–0400

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RULES AND REGULATIONS

FIRE PREVENTION The loader has several components that are at high temperature under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it will increase the fire hazard. The loader must be cleaned as often as necessary to avoid this accumulation. Flammable debris in the engine compartment is a fire hazard when the loader is parked with a hot engine.

The spark arrestor muffler is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

• Do not use the Bobcat loader where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

• The engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazard and overheating.

• Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part.

• Check fuel and hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

• Do not use ether or starting fluids on this engine. It has glow plugs. These starting aids can cause explosion and injure you or bystanders.

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• Always clean the loader and disconnect the battery before doing any welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the loader when welding. Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.

• Stop the engine and let it cool before adding fuel. No smoking!

• Use the procedure in the Operation & Maintenance Manual for connecting the battery.

• Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler.

• Know where fire extinguishers and first aid kits are located and how to use them.

A fire extinguisher is available from your Bobcat dealer. The fire extinguisher can be installed in the location shown [A].

A

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MACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.

6708105 (Non–BOSS Only) 6703723 Foot Pedal 6703724 Hand Control 6708021 Foot Pedal 6708158 Hand Controls

6705720 6717043 (Advanced Hand Control Only) 6703726 Mechanical Hand Control

6707255

1300 lbs.

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590 kg.

6577754 (3)

6707184

6561377 6711840

6557565

6579510 Foot Pedal 6703725 Hand Control

6561383

*6579528

6710358 6579509

6579639

* Decal located behind lift arm crossmember.

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MACHINE SIGNS (DECALS) (Cont’d)

6565990 6560573

6578368

6708929 (2)

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6706558

6709030 Spring Loaded Idler 6707867 6715563

6707786

6579511

Located inside the engine compartment.

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OPERATING INSTRUCTIONS ATTACHMENTS & BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Installing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Removing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) . . . . . . . . . . . . . . . . . . 6 Auxiliary Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Lift Arm By–Pass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Seat Sensor Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Traction Lock Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

OPERATING INSTRUCTIONS

ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Advanced Hand Controls (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Attachment Functions Control (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . 17 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Auxiliary Hydraulics Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Continuous Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Disengage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Momentary Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Bucket Position Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13 Foot Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lift Arm Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Tilt Operation (Bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Front Auxiliary Hydraulics Continuous Operation . . . . . . . . . . . . . . . . . . . . . 15 Front Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lift Arm Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Tilt Operation (Bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Rear Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Relieving Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Front Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Rear Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Secondary Front Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Quick Couplers (Flush Face) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Dealer Copy -- Not for Resale

GETTING READY FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BOSS® Option Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Side Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,4 Side Console–With BOSS® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Side Console–Without BOSS® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 LIFTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Four Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Single Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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753 Bobcat Loader Operation & Maintenance Manual

OPERATING INSTRUCTIONS (Cont’d) OPERATING PROCEDURE (FOOT PEDALS) . . . . . . . . . . . . . . . . . . . . . . . . 28 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Digging Into The Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Filling The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Leveling The Ground (Using Lift Arms In Float Position) . . . . . . . . . . . . . . . 29 OPERATING PROCEDURE (HAND CONTROLS) . . . . . . . . . . . . . . . . . . . . . 31 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Digging Into The Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Filling The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Leveling The Ground (Using Lift Arms In Float Position) . . . . . . . . . . . . . . . 32 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PARKING THE BOBCAT LOADER (FOOT PEDALS) . . . . . . . . . . . . . . . . . . 30 PARKING THE BOBCAT LOADER (HAND CONTROLS) . . . . . . . . . . . . . . . 33 SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) . . . . 14

SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS) . . 11 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Normal Starting (With BOSS® Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Normal Starting (Without BOSS® Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Cold Temperature Starting (With BOSS® Option) . . . . . . . . . . . . . . . . . . . . . 23 Cold Temperature Starting (Without BOSS® Option) . . . . . . . . . . . . . . . . . . 21 Warming The Hydraulic/Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . 23 STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Forward, Reverse, Normal Turn, Fast Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STOPPING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 34 STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) . . . . . . . . . . . . . . . . . . . 10

INSTRUMENT PANEL

A

Front Panel – Without BOSS® [A]: 1. TRACTION LOCK OVERRIDE BUTTON (Functions Only When Seat Bar Is Raised) – Allows you to use the steering levers to move the loader forward or backward when using the backhoe attachment or for loader service. (See Page 7.)

6

Without BOSS

11 10

7

8 5

9

4

3. SEAT SENSOR OVERRIDE BUTTON (If Equipped) (Functions Only When The Seat Bar Is Down) – Allows operator, when seated with the seat bar lowered, to use lift, tilt, and traction functions if the seat sensor cannot be activated.

(See Page 7.)

12

3 1

2

4. KEY SWITCH – For starting & stopping the engine.

B

5. TRANSMISSION WARNING LIGHT – Low transmission charge pressure, hydraulic filter needs replacement or high fluid temperature. Stop the engine if the light comes ON.

13 N–17061

P–10466

Side Console 1

2

7. LIGHT SWITCH (Opt./FA) – Controls the available work and travel lights.

8. BUCKET LEVEL SWITCH (Opt./FA) – Controls the ON/OFF function of the available bucket position valve.

3

9. PREHEAT BUTTON – For preheating the engine (glow plugs) before starting the engine.

P–10742

10. HOURMETER – Records the total operating hours of the loader.

11. FUEL GAUGE – Shows the amount of fuel in the fuel tank.

12. VOLTMETER – Shows the condition of the battery and the rate of charge.

Dealer Copy -- Not for Resale

6. ENGINE WARNING LIGHT – Low engine oil pressure or high coolant temperature. Stop the engine if the light comes ON.

13. ENGINE TEMPERATURE GAUGE – Shows the engine coolant temperature.

14. AUXILIARY HYDRAULIC SWITCH (Opt./FA) – For engaging the available auxiliary hydraulics (front or rear).

Side Console* 1. REAR WIPER/WASHER (FA) – Controls operation of the available rear window wiper and washer.

2. HAZARD SWITCH/HAZARD INDICATORS (Opt./FA) – Controls the available hazard lights.

(Hazard Lights is a separate available accessory.)

Both panel indicators blink for hazard condition when the hazard switch is ON. A red light indicates fuse out for taillights, headlights, work lights, etc.

3. BEACON OR STROBE SWITCH (Opt./FA) – Controls the available flashing beacon or strobe light. * Can be installed if you have a Deluxe Cab or a Cab Enclosure installed.

Opt. – Factory Installed Option FA – Field Installed Accessory – See your Bobcat loader dealer about available Field Accessories.

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INSTRUMENT PANEL (Cont’d)

A

Front Panel – With BOSS® [A]:

With BOSS

5 6

1. TRACTION LOCK OVERRIDE BUTTON (Functions Only When Seat Bar Is Raised) – Allows you to use the steering levers to move the loader forward or backward when using the backhoe attachment or for loader service. (See Page 7.)

7

4 2. SEAT SENSOR OVERRIDE BUTTON (If Equipped) (Functions Only When The Seat Bar Is Down) Allows operator, when seated with the seat bar lowered, to use lift, tilt, and traction functions if the seat sensor cannot be activated. (See Page 7.)

3 2

1

B

3. KEY SWITCH – For starting and stopping the engine.

8 P–10490

P–10489

Side Console 1

2

5. LIGHT SWITCH (Opt./FA) – Controls the available work and travel lights.

6. BUCKET LEVEL SWITCH (Opt./FA) – Controls the ON/OFF function of the available bucket position valve.

3 P–10742

7. BOSS DISPLAY PANEL – Display panel for BOSS system and functions. (See Ref. 1 thru 13, Page 5.)

8. AUXILIARY HYDRAULICS SWITCH (Opt./FA) – For engaging the available auxiliary hydraulics (front or rear).

Side Console* 1. REAR WIPER/WASHER (FA) – Controls operation of the available rear window wiper and washer.

2. HAZARD SWITCH/HAZARD INDICATORS (Opt./FA) – Controls the available hazard lights.

(Hazard Lights is a separate available accessory.)

Both panel indicators blink for hazard condition when the hazard switch is ON. A red light indicates fuse out for taillights, headlights, worklights, etc.

3. BEACON OR STROBE SWITCH (Opt./FA) – Controls the available flashing beacon or strobe light. * Can be installed if you have a Deluxe Cab or a Cab Enclosure installed.

Opt. – Factory Installed Option FA – Field Installed Accessory – See your Bobcat loader dealer about available Field Accessories.

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753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

4. BOSS DIAGNOSTIC PORT – Connector for diagnostic tool to make service checks of the system operation unit and other components.

INSTRUMENT PANEL (Cont’d)

A

1. FUEL LEVEL – Shows the amount of fuel in the tank. Flashing pump symbol indicates low fuel level. (H2O symbol is non–functional.) (See WARNING SYMBOL) 2. BATTERY VOLTAGE – Shows the condition of the battery and charge rate. It will also indicate a WARNING for high or low voltage (See WARNING SYMBOL).

3. ENGINE OIL PRESSURE – Shows engine oil pressure. Flashing symbol indicates low oil pressure (See WARNING and SHUTDOWN SYMBOL).

4. ENGINE COOLANT TEMPERATURE / LEVEL – Shows engine coolant temperature and/or low coolant level (See WARNING and SHUTDOWN SYMBOL).

5. SHUTDOWN SYMBOL – This symbol is associated with any SHUTDOWN condition.

When this symbol comes ON the SHUTDOWN will occur in 30 seconds. During SHUTDOWN the buzzer will sound continuously and the symbol will flash until the key switch is turned OFF. NOTE: The engine can be restarted for 30–second periods to move the loader after a SHUTDOWN condition.

1

5

6. WARNING SYMBOL – The symbol will be ON when any WARNING or SHUTDOWN is activated.

The warning symbol is also used to indicate a WARNING if there is no related symbol on the display. During a WARNING, the buzzer will beep three times and the symbol will be ON continuously.

7. HOURMETER – Records the total operating hours of the loader. The five character code will display the operating hours to the nearest tenth. When WARNING or SHUTDOWN occurs, an alpha–numeric code will be displayed in the hourmeter area to inform the operator of the problem (See SYSTEMS ANALYSIS, Page 79).

During a WARNING or SHUTDOWN the hourmeter symbol is not visible.

8. CHARGE PRESSURE AND FILTER CONDITION – Flashing symbol indicates low fluid charge pressure (See SHUTDOWN SYMBOL). If arrows are ON with gear/drop, it is fluid charge pressure. This symbol will also indicate a clogged hydraulic fluid filter.

9. AIR FILTER CONDITION – This symbol will indicate a clogged air filter element.

10. GLOW PLUG (Diesel) – The symbol will be ON when the glow plugs are energized. The hourmeter will also contain characters GLOXX where XX indicates the remaining time the glow plugs will be ON. Time remaining will count down in increments.

11. ENGINE SPEED – This symbol will indicate an engine overspeed (See WARNING and SHUTDOWN SYMBOL).

12. PARKING BRAKE INDICATOR LIGHT (Non–Functional) .

13. HYDRAULIC FLUID TEMPERATURE – This symbol will indicate a high fluid temperature. (See WARNING or SHUTDOWN SYMBOL above).

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2

4

3

7

6

8

9

12

13

10

11

MC–02320

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Dealer Copy -- Not for Resale

BOSS Option Display Panel [A]

753 Bobcat Loader Operation & Maintenance Manual

BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)

A

The Bobcat Interlock Control System (BICS™) requires the operator to be seated in the operating position with the seat bar fully lowered before the lift, tilt and traction functions can be operated. The seat belt must be fastened anytime you operate the loader.

1 2 3 4 5

AVOID INJURY OR DEATH The Bobcat Interlock Control System (BICS) must deactivate the lift, tilt and traction drive functions. If it does not, contact your dealer for service. DO NOT modify the system.

P–10157

W–2151–0394

The lift, tilt and traction drive functions are interlocked with the seat bar. The lift and tilt functions are interlocked with the seat.

Dealer Copy -- Not for Resale

The BICS controller is located inside the cab; behind and to the right of the operator’s seat [A].

There are five green lights on the BICS controller and all must be ON to operate the loader.

The light functions are as follows [A]: 1. SEAT – ON when operator is in the seat.

2. SEAT BAR – ON when the seat bar is in down position.

3. VALVE – ON when lift and tilt hydraulic functions can be used.

4. TRACTION – ON when loader can be moved forward or backward.

5. POWER – ON when the controller is operating correctly.

NOTE: If any of the lights are off or blinking, see BICS Troubleshooting Chart Page 82, or see BICS Inspection and Maintenance Instructions Page 49.

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753 Bobcat Loader Operation & Maintenance Manual

BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) (Cont’d)

A

Lift Arm By–Pass Control Use the lift arm by–pass control knob (Item 1) [A] to lower the lift arms if the lift arms can not be lowered during normal operation.

With the operator in the seat, seat belt fastened and the seat bar fully lowered, turn the lift arm by–pass control knob (Item 1) [A] clockwise 1/4 turn. Then, pull up and hold the lift arm by–pass control until the lift arms slowly lower.

1

P–09707

B

Traction Lock Override

• Press the button once to unlock traction drive (green traction light on BICS controller will be ON).

1

• Press the button a second time to lock the traction drive (green traction light on BICS controller will be OFF).

N–16884

C NOTE: The traction lock override button will unlock the traction drive when the operator is NOT in the seat and the seat bar is raised.

Without BOSS

With BOSS

1

The traction lock override button will function if brake pedal is in the engaged or disengaged position.

Dealer Copy -- Not for Resale

(Functions Only When The Seat Bar Is Raised) There is a traction lock override button (Item 1) [B] on the left hand instrument panel which will allow you to use the steering levers to move the loader forward & backward when using the backhoe attachment or for loader service.

1

Seat Sensor Override (If Equipped) (Functions Only When The Seat Bar Is Down) Seat Sensor Override button (Item 1) [B] allows operator, when seated with the seat bar lowered, to use lift, tilt, and traction functions if the seat sensor cannot be activated.

P–10468

P–10487

If seat indicator light on the BICS Controller does not go on, check for debris, dirt, or objects under or behind seat.

Auxiliary Hydraulic System When the operator is seated and raises the seat bar, the Auxiliary Hydraulic System will deactivate. Press the Auxiliary Hydraulics Switch (Item 1) [C] to reselect operating mode. (See HYDRAULIC CONTROLS, Auxiliary Hydraulics Page 15.)

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753 Bobcat Loader Operation & Maintenance Manual

ENGINE SPEED CONTROL

A

The speed control lever (Item 1) [A] is at the right side of the operator’s seat.

Change the engine speed by moving the lever forward to increase the engine RPM and backward to decrease the engine RPM.

1

P–02145

Engage the parking brake by pushing down on the top of the pedal [B]. The traction drive system will be locked.

(See Traction Lock Override Page 7.)

MC–01914

P–03990

C

Release the parking brake by pushing down on the bottom of the pedal [C].

NOTE: If the loader will not move when operator is in the operating position with brake pedal released or when traction lock override button is pushed, move the steering levers either forward or backward a small amount to unlock the traction drive.

MC–01914

P–03989

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753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

B

PARKING BRAKE

STEERING LEVERS

A

1

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls or footrests.

W–2261–0397 P–04132

The steering levers (Item 1) [A] are on the left and right side in front of the seat.

B

For safe control of the loader always move the levers slowly and smoothly. Only a small movement is necessary to move the loader.

FORWARD

REVERSE

Forward Travel – Push both levers forward.

Reverse Travel – Pull both levers backward.

Normal Turning – Move one lever farther forward than the other.

Fast Turning – Push one lever forward and pull the other lever backward.

For slow travel speed, push the steering levers forward only a small amount.

LEFT TURN

RIGHT TURN

LEFT FAST TURN

RIGHT FAST TURN

To increase travel speed, push both levers farther forward.

Dealer Copy -- Not for Resale

The steering levers control forward and reverse travel and turning of the loader [B].

For maximum pushing force, push the levers forward only a small amount with the engine at full RPM. STOPPING THE BOBCAT LOADER Move the steering levers to the NEUTRAL POSITION. The hydrostatic transmission will act as a service brake to stop the loader.

PI–01849

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753 Bobcat Loader Operation & Maintenance Manual

SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) The seat bar restraint system has a pivoting , spring assist seat bar (Item 1) [A] with arm rests and has spring loaded interlocks for the lift and tilt control pedals.

A 1

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

The interlocks require the operator to lower the seat bar in order to operate the foot pedals.

When the seat bar is up, the lift and tilt foot pedals are locked when returned to the NEUTRAL POSITION.

AVOID INJURY OR DEATH

P–07638

B

SEAT BAR DOWN

W–2261–0397

2

Seat Bar

The spring loaded interlocks (Item 1) [B] control the locking and unlocking functions of the foot pedals.

The interlocks (Item 1) [B] require the operator to lower the seat bar (Item 2) [B] which allows the operator to move the foot pedals to control the lift and tilt functions.

1 Interlock

When the seat bar is lowered, it pushes the interlock (Item 1) [B] down on both sides, releasing the pedal linkages (Item 3) [B] from the interlocks.

Pedal Linkage 3

The foot pedals will pivot in both directions when the interlock is down.

Interlock Shield

MC–01668

C Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Foot Pedal Controls) Move pedals until both lock.

SEAT BAR RAISED Seat Bar

W–2328–0798

Interlock When the seat bar is raised, spring forces raise the interlocks [C].

Interlock Shield

The foot pedals will not pivot when the interlock is up.

Refer to Seat Bar Restraint System Inspection & Maintenance Page 49 or 50.

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MC–01668

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753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls or footrests.

SEAT BAR RESTRAINT SYSTEM (MACHANICAL HAND CONTROLS)

A

The seat bar restraint system has a pivoting seat bar (Item 1) [A] with arm rests and has spring loaded interlocks for the lift and tilt control functions.

1

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

The interlocks require the operator to lower the seat bar in order to operate the hand controls.

When the seat bar is up, the lift and tilt control functions are locked when returned to the NEUTRAL POSITION.

P–03563

AVOID INJURY OR DEATH When operating the machine:

B

SEAT BAR DOWN 2

Seat Bar

W–2179–0694

The spring loaded interlocks (Item 1) [B] control the locking and unlocking functions of the hand controls.

The interlocks (Item 1) [B] require the operator to lower the seat bar (Item 2) [B] which allows the operator to move the hand controls to control the lift and tilt functions.

1 Hand Control Linkage

When the seat bar is lowered, it pushes the interlock (Item 1) [B] down on both sides, releasing the hand control linkages (Item 3) [B] from the interlocks.

3

Interlock Interlock Shield

The hand controls will pivot in both directions when the interlock is down.

Dealer Copy -- Not for Resale

• Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the footrests.

MC–01950

C

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Mechanical Hand Controls) Move the hand controls until both lock.

The seat bar system must lock the lift and tilt controls in neutral when the seat bar is up.

Service the system if hand controls do not lock correctly.

SEAT BAR RAISED Seat Bar

Interlock Shield

W–2322–0698

Interlock

When the seat bar is raised, spring forces raise the interlocks [C].

The hand controls will not function when the interlock is up.

Refer to SEAT BAR RESTRAINT SYSTEM Inspection And Maintaining The Seat Bar Page 50.

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MC–01950

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753 Bobcat Loader Operation & Maintenance Manual

SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)

A

The seat bar restraint system has a pivoting seat bar (Item 1) [A] with arm rests.

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

1

When the seat bar is down, the lift, tilt, and traction drive functions can be operated.

When the seat bar is up, the lift, tilt, and traction drive functions are deactivated.

P–03563

AVOID INJURY OR DEATH Dealer Copy -- Not for Resale

When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the foot rests.

W–2179–0694

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Advanced Hand Controls) Move the hand controls to the NEUTRAL POSITION to make sure that both lift and tilt functions are deactivated.

The seat bar system must deactivate the lift and tilt control functions when the seat bar is up. Service the system if hand controls do not deactivate.

W–2321–0698

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753 Bobcat Loader Operation & Maintenance Manual

HYDRAULIC CONTROLS

A

Foot Pedals

3 2 1

B–12830

Keep both feet on pedals while operating machine. Failure to do so can cause serious injury.

W–2002–1285 Put your feet on the pedals and KEEP THEM THERE any time you operate the loader.

Two foot pedals (Item 1) [A] control the hydraulic cylinders for the lift and tilt functions.

Lift Arm Operation

4

Push on the top (toe) (Item 3) [A] of the pedal to lower the lift arms.

5

Lift Arm Float Position

1

Push the top (toe) (Item 3) [A] of the pedal all the way forward until it locks into float position.

B–12830

Use the float position of the lift arms to level loose material while driving backward.

Push the bottom (heel) (Item 2) [A] of the lift pedal to unlock from the float position.

Tilt Operation

Dealer Copy -- Not for Resale

B–07440

The left pedal controls the lift arms. Push on the bottom (heel) (Item 2) [A] of the lift pedal to raise the lift arms.

The right pedal controls the action of the bucket. Push the top (toe) (Item 4) [A] of the pedal to tilt the bucket forward.

Push the bottom of the tilt pedal (heel) (Item 5) [A] to tilt the bucket backward.

Bucket Position Valve Operation

B–07441

The function of the bucket position valve is to keep the bucket in the same approximate position it is placed in before beginning the upward lift cycle.

Bucket positioning functions during the upward lift cycle only.

The bucket positioning function can be turned OFF with the bucket level switch. (See Page 3.)

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HYDRAULIC CONTROLS (Cont’d) Hand Controls (Mechanical and Advanced Hand Controls)

A 1 2

Keep both feet on footrests while operating machine. Failure to do so can cause serious injury.

P–13252

P–13253

W–2152–0594

2

Put your feet on the footrests and KEEP THEM THERE for comfort and safety any time you operate the loader.

1

Two hand levers [A] control the hydraulic cylinders for the lift and tilt functions.

Lift Arm Operation The left hand lever controls the lift arms. Move the left hand lever away (Item 1) [A] from the operator to raise the lift arms.

Move the left hand lever toward (Item 2) [A] the operator to lower the lift arms.

Lift Arm Float Position Move the left hand lever all the way toward the operator (Item 2) [A] until it locks into float position.

3

Use the float position of the lift arms to level loose material while driving backward.

4

Move the left hand lever upward to unlock from the float position.

P–13252

P–13253

Tilt Operation The right hand lever controls the action of the bucket.

Move the right hand lever away (Item 3) [A] from the operator to tilt the bucket forward.

3

Move the right hand lever toward (Item 4) [A] the operator to tilt the bucket backward.

4

Bucket Position Valve Operation (If Equipped) The function of the bucket positioning valve is to keep the bucket in the same approximate position it is placed in before beginning the upward lift cycle.

B–07441

Bucket positioning functions automatically during the upward lift cycle only.

B

The bucket positioning function (if equipped) can be turned OFF with the bucket level switch. (See Page 3 and 4).

Advanced Hand Controls (AHC) (If Equipped) AHC is only available on later model loaders. AHC operation is the same as mechanical hand controls above.

1

Two lights (Item 1) [B] on the left handle are always ON when the AHC is functioning correctly. If lights are blinking or do not come ON, see Advanced Hand Controls Troubleshooting Chart Page 82.

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753 Bobcat Loader Operation & Maintenance Manual

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B–07440

HYDRAULIC CONTROLS (Cont’d)

A

Auxiliary Hydraulics

Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments. Be careful when connecting and disconnecting quick couplers.

W–2220–1195 P–07968

NOTE: (Advanced Hand Controls Only) These loaders have auxiliary proportional control for front auxiliary hydraulics only.

Proportional control allows for slow–to–fast movement of auxiliary functions. EXAMPLE: If you move the auxiliary switch half way, the auxiliary function will move at approximately one–half speed.

B

Locked

1

Quick Couplers (Flush Face) To Connect: Remove any dirt or debris from the surface of both the male and female coupler halves, and from the outside diameter of the male coupler. Visually check the couplers for corroding, cracking, damage, or excessive wear, if any of these conditions exist, the coupler(s) must be replaced [A].

3 P–10566

Install the male half coupler into the female half coupler. Full connection is made when the ball release sleeve slides forward on the female coupler and the sleeve is rotated so that the locking pins (Item 1) [B] and the groove (Item 2) [B] do NOT align (Locked Position). This will prevent accidental disconnection.

AUXILIARY C FRONT QUICK COUPLERS

REAR AUXILIARY QUICK COUPLERS

Dealer Copy -- Not for Resale

2

NOTE: If the locking pins and grooves (Item 3) [B] are aligned, accidental disconnection is possible.

To Disconnect: Rotate the ball release sleeve so that the grooves are aligned with the pins (Item 1) [B] in the female coupler.

Hold the male coupler. Retract the sleeve on the female coupler until the couplers disconnect.

P–07968

P–03092

Auxiliary hydraulics [C] are not standard, but can be a Factory Option or a Field Installed Accessory.

A loader without front or rear Auxiliary Hydraulics will not have switches in the control handles.

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HYDRAULIC CONTROLS (Cont’d) Auxiliary Hydraulics (Cont’d)

A

Auxiliary Hydraulics Switch • Momentary Operation Press the Auxiliary Hydraulics Switch (Item 1) [A] once.

Without BOSS

With BOSS

1

2

2

1

The light (Item 2) [A] will be ON. • Continuous Operation Press the Auxiliary Hydraulics Switch (Item 1) [A] a second time.

3 3

Both lights (Items 2 & 3) [A] will be ON. P–10468

TWO–SWITCH HANDLES

B

Both lights (Items 2 & 3) [A] will be OFF. NOTE: When the operator is seated and raises the seat bar, the Auxiliary Hydraulic System (Front and Rear) will deactivate. Press the Auxiliary Hydraulics Switch to reselect operating mode.

P–10487

1

3 Left Steering Lever

2

Right Steering Lever

Front Auxiliary Hydraulics Operation (RIGHT Steering Lever) • Set the Auxiliary Hydraulics Switch for Momentary Operation. (See above.)

P–02154

• Push the switch (Item 1) [B] & [C] to the right or left to change the fluid flow direction to the front quick couplers. (EXAMPLE: Open and close grapple teeth.)

C

3

P–02152

DELUXE HANDLES

1

Front Auxiliary Hydraulics Continuous Operation (RIGHT Steering Lever) • Set the Auxiliary Hydraulics Switch for Continuous Operation. (See above.)

• Push the front switch (Item 2) [B] or [C] to give the front quick couplers a constant flow of fluid. (EXAMPLE: Operate a backhoe.)

2

• To release from continuous flow operation, press the front switch (Item 2) [B] & [C] a second time.

Left Steering Lever

Right Steering Lever

P–13255

NOTE: The secondary front auxiliary hydraulics and the rear auxiliary hydraulics operate from the same auxiliary section of the control valve.

To operate only one of these auxiliary functions, disconnect the other.

D

P–13254

REAR AUXILIARY QUICK COUPLERS

Rear Auxiliary Hydraulics Operation (LEFT Steering Lever) • Set the Auxiliary Hydraulics Switch for Momentary or Continuous Operation. (See above.)

• Push the switch (Item 3) [B] & [C] to the right or left to change the fluid flow direction to the rear quick couplers [D]. (EXAMPLE: Raise and lower rear stabilizers.) This switch also controls the available secondary front auxiliary. (Rear Auxiliary Hydraulics required) 36 of 124

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• Disengage Press the Auxiliary Hydraulics Switch (Item 1) [A] a third time.

HYDRAULIC CONTROLS (Cont’d)

A

Auxiliary Hydraulics (Cont’d) Secondary Front Auxiliary Hydraulics The secondary front auxiliary quick couplers are available as a Field Installed Accessory. These are used when there is a need for additional auxiliary hydraulics (EXAMPLE: Planer side shift).

• Connect the attachment to the secondary auxiliary hydraulics (Item 1) [A].

• Set the Auxiliary Hydraulics Switch for Momentary or Continuous Operation. (See Page 15.)

1 N–00333

• Push switch (Item 1) [B] (left steering lever) to the right or left to change fluid flow direction. (EXAMPLE: Side shift on the Planer.)

B

1

DELUXE HANDLES

Left Steering Lever P–13255

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Right Steering Lever P–13254

Dealer Copy -- Not for Resale

NOTE: The secondary front auxiliary hydraulics and the rear auxiliary hydraulics operate from the same auxiliary section of the control valve.

To operate only one of these auxiliary functions, disconnect the other.

753 Bobcat Loader Operation & Maintenance Manual

HYDRAULIC CONTROLS (Cont’d) Attachment Functions Control

A

(Attachment Control Kit Required) (Item 1) [A] When this kit is installed, you can use other switches on the right and left control handles (Deluxe Handles) for functions such as water spray, left/right turn signals (Europe only), raise/lower the left/right ends of the moldboard on a Grader, etc.

1

The following are examples only, consult Attachment Operation & Maintenance Manual: Switch (Item 1) [B] . . . Left/Right Turn Signals Switch (Item 2) [B] . . . Left Moldboard Up/Down Switch (Item 3) [B] . . . Right Moldboard Up/Down Switch (Item 4) [B] . . . Water Spray

N–00334

DELUXE HANDLES 5

4

1

Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

W–2072–0496

2

Left Steering Lever P–13255

3

Right Steering Lever P–13254

Relieving Hydraulic Pressure Hydraulic pressure in the auxiliary hydraulic system can make it difficult to connect to the quick couplers.

Front And Rear Quick Couplers With the engine running, turn the key switch quickly to the left (counterclockwise) past the OFF position. Hold key for at least five seconds after the engine comes to a complete stop. This relieves pressure that can be trapped in the auxiliary circuit which would make it difficult to engage quick couplers from an attachment.

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B

DAILY INSPECTION Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The Service Schedule [A] is a guide for correct maintenance of the Bobcat loader. It is located inside the rear door of the loader and also in the MACHINE SIGN TRANSLATION Section Page 85.

Daily Inspection and Maintenance: • Engine Oil Level • Hydraulic/Hydrostatic Fluid Level • Engine Air Filter, Air System for Damage or Leaks • Engine Coolant Level, System for Damage or Leaks • Operator Cab, Seat Belt, Seat Bar, Pedal or Hand Control Interlocks & Mounting Hardware • Grease Pivot Pins (Lift Arms, Bob–Tach, Cylinders, Bob–Tach Wedges • Tires for Wear or Damage and Correct Air Pressure • Fuel Filter, Remove Trapped Water • Loose or Broken Parts • Safety Treads and Safety Signs (Decals) • Bobcat Interlock Control System (BICS™) • Lift Arm Support Device

A

NOTE: Fluids such as engine oil, hydraulic fluid, coolant, etc. must be disposed of in an environmentally safe manner.

Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for correct disposal.

Instructions are necessary before operating or servicing machine.

Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

B

GETTING READY FOR OPERATION

1

Read the Operation & Maintenance Manual and the Operator’s Handbook (Item 1) [B] before operating the loader.

The Operation & Maintenance Manual and other manuals can be kept in a box (Item 2) [B] provided at the right hand side of the operator seat.

Dealer Copy -- Not for Resale

6715563

2

P–10159

Operator must have instructions before running the machine. Untrained operators can cause injury or death.

C

W–2001–1285

Use the bucket or attachment steps, grab handles and safety treads (on top of the loader lift arms and frame) to get on and off the loader [C].

Safety treads are installed on the Bobcat loader to provide a slip resistant surface for getting on and off the loader.

Keep safety treads clean and replace when damaged.

See your Bobcat loader dealer for replacement treads.

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GETTING READY FOR OPERATION (Cont’d)

A

Pull the seat lever (Item 1) [A].

Adjust the seat position for comfortable operation of the loader controls.

1 P–05131

Fasten the seat belt snugly and adjust it so that the buckle is centered between your hips [B].

B

P–07637

C

Lower the seat bar.

Be sure the parking brake is engaged.

Put all controls in the neutral position before you start the engine.

Foot Pedals: Keep your hands on the steering levers and feet on the foot pedals while seated in the loader [C].

P–07638

Hand Controls: Keep your hands on the controls (Item 1) [D] and feet on the footrests (Item 2) [D].

D

1

2

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AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls or footrests.

Failure to obey warnings can cause injury or death.

W–2261–0397

STARTING THE ENGINE

A

WRONG

When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside.

Exhaust fumes contain odorless, invisible gases which can kill without warning.

W–2050–1285

B–03724

AVOID INJURY OR DEATH • Engines can have hot parts and hot exhaust

B

gas. Keep flammable material away.

• Do not use machines in atmosphere containing explosive gas.

WRONG

B–06578

Normal Starting (Without BOSS®)

C

Adjust the seat position, fasten the seat belt and lower the seat bar. [C].

Engage the parking brake.

Dealer Copy -- Not for Resale

W–2051–1086

P–07639

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STARTING THE ENGINE (Cont’d)

A

Normal Starting (Without BOSS®) (Cont’d) Put the foot pedals (or hand controls) and steering levers in NEUTRAL POSITION (center) (Item 1) [A].

NEUTRAL POSITION

1

Set the engine speed control to the 1/2 SPEED position (Item 2) [A].

1/2 SPEED

Turn the key switch to the ON POSITION. The engine and transmission warning lights will be ON when the key switch is on and the engine is stopped (Item 3) [A].

2

Turn the key switch to START POSITION (Item 4) [A] and release it when the engine starts.

ON POSITION

NOTE: Advanced Hand Controls Only: The hand controls must be in neutral before starting the engine. If the hand controls are not in neutral, the engine will start but lift and tilt hydraulic functions will not be able to be activated. Turn the key OFF and put hand controls in neutral position. Restart the engine.

3 START POSITION

RUN POSITION

Do not engage the starter for longer than 15 seconds at a time. Longer use can damage the starter by overheating. Cool the starter for one minute between uses.

PI–02188 MC–02033

5

I–2034–0284

B

When you release the key, it will return to the RUN POSITION (Item 5) [A].

STOP THE ENGINE IF THE WARNING LIGHTS DO NOT GO OFF. NOTE: Upon failed start, if the key switch is turned OFF, wait for at least three seconds before turning the key switch ON to reset the fuel timer module.

1

Cold Temperature Starting (Without BOSS®) (See also Normal Starting) Turn the key switch to the RUN POSITION. N–17061

Push the preheat switch (Item 1) [B] on the left side of the instrument panel.

C

The decal [C] on the left side of the operator cab shows the correct amount of time to hold the preheat switch.

Follow the steps under Normal Starting and repeat the preheat procedure until the engine starts.

If the temperature is below 32°F. (0°C.), perform the following to make starting the engine easier: • Replace the engine oil with the correct type and viscosity for the anticipated starting temperature. (See ENGINE LUBRICATION SYSTEM Page 57.)

• Make sure the battery is fully charged.

• Install an engine heater, available from your Bobcat loader dealer.

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4

STARTING THE ENGINE (Cont’d)

A

Normal Starting (With BOSS®) Adjust the seat position, fasten the seat belt and lower the seat bar [A].

Put the foot pedals (or hand controls) and steering levers in NEUTRAL POSITION (center) (Item 1) [B].

Engage the parking brake.

Set the engine speed control to 1/2 SPEED position (Item2) [B].

P–07639

B Turn the key switch to the ON POSITION, one beep will sound and the display symbols will be ON [C]. Turn the key switch to the START POSITION. (See Cold Temperature Starting.) Release the key when the engine starts.

NEUTRAL POSITION

1/2 SPEED

NOTE: Advanced Hand Controls Only: The hand controls must be in neutral before starting the engine. If the hand controls are not in neutral, the engine will start but lift and tilt hydraulic functions will not be able to be activated. Turn the key OFF and put hand controls in neutral position. Restart the engine.

2

C

PI–02188

Dealer Copy -- Not for Resale

1

Do not engage the starter for longer than 15 seconds at a time. Longer use can damage the starter by overheating. Cool the starter for one minute between uses.

I–2034–0284

When the key switch is turned ON, watch the alpha numeric display for SERVICE CODES. These codes are from the previous work shift when a WARNING may have occurred. (See SYSTEM ANALYSIS, SERVICE CODES Page 79.)

The codes may be viewed again by turning the key switch OFF and then ON again without starting the engine.

After the engine has been started, the BOSS controller will clear all codes from memory. The codes will not appear again unless the problem reoccurs. The alphanumeric display will again show the operating hours.

NOTE: Upon failed start, if the key is turned OFF, wait for at least three seconds before turning the key ON to reset the fuel timer module.

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753 Bobcat Loader Operation & Maintenance Manual

STARTING THE ENGINE (Cont’d)

A

Cold Temperature Starting (With BOSS®)

Do not use ether with glow plug (preheat) systems. Explosion can result which can cause injury or death.

W–2071–1285

See Normal Starting. Turn the key switch to the ON POSITION. The glow plug symbol (preheat) will be ON (Item 1) [A].

Characters on the display will be GLOXX where XX will indicate the remaining time the glow plugs will be energized.

1

Turn the key switch to the START POSITION and release when the engine starts. If the engine does not start, turn the key switch to the OFF POSITION and ON again. This will start the glow plug cycle again. When the engine is running, slowly move the engine speed control forward to increase engine RPM.

MC–02042

B

If the starting temperature is below 32°F. (0°C.), perform the following to make starting easier:

OFF POSITION

• Replace the engine oil with the correct type and viscosity for the anticipated starting temperature. (See ENGINE LUBRICATION SYSTEM Page 57.)

• Make sure the battery is fully charged.

• Install an engine heater. (See your Bobcat loader dealer.)

Warming The Hydraulic/Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and hydrostatic transmission fluid before operating the loader. If the warning light comes ON when operating loader (cold), more warm up time is needed.

N–16961

STOPPING THE ENGINE Pull the engine speed control fully backward to decrease the engine speed. Turn the key switch to the OFF POSITION [B].

When the temperature is below –20°F. (–30°C.), hydrostatic oil must be warmed before starting. The hydrostatic system will not get enough oil at low temperatures and will be damaged. Park the machine in an area where the temperature will be above 0°F. (–18°C.) if possible.

I–2007–1285

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NOTE: If the display is showing SERVICE CODES, the timing of the glow plug activation may not be visible on the display. However, the glow plugs will be energized.

ATTACHMENTS AND BUCKETS

A

WRONG

Never use attachments or buckets which are not approved by Bobcat. Buckets and attachments for safe loads of specified densities are approved for each model.

Unapproved attachments can cause injury or death.

W–2052–1001 B–06587

WEIGHT OF LOADS LBS. (KG) (Without counterweights)

1115 (505)

The rated operating capacity for this loader is shown on a decal in the operator cab. (See SPECIFICATIONS Page 95.) The rated operating capacity is determined by using a standard dirt bucket, and material of normal density, such as dirt or dry gravel. If longer buckets are used, the load center moves forward and reduces the rated operating capacity. If very dense material is loaded, the volume must be reduced.

Dealer Copy -- Not for Resale

B

960 (435)

The dealer can identify, for each model loader, the attachments and buckets approved by Bobcat Company.

The buckets and attachments are approved for rated operating capacity and for secure fastening to the Bob–Tach.

Exceeding the rated operating capacity [A] can cause the following problems: 1. Steering the loader may be difficult.

15.75 (400) 2. Tires will wear faster.

3. There will be a loss of stability.

4. The life of the Bobcat loader will be reduced.

24.00 (610)

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the rated operating capacity for the loader. Partial loads make steering more difficult.

CENTER OF LOAD LOCATION Inches (mm) 6712931 6712932

Maximum load to be carried when using a pallet fork are shown in figure [B]. See your Bobcat loader dealer for more information about pallet forks and other available attachments.

AVOID INJURY OR DEATH Do not exceed rated operating capacity.

Excessive load can cause tipping or loss of control.

W–2053–0887

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753 Bobcat Loader Operation & Maintenance Manual

ATTACHMENTS AND BUCKETS (Cont’d) Installing The Bucket Or Attachment The loader is equipped with the Bob–Tach system. The Bob–Tach is used for fast changing of buckets and attachments. See the Attachment Operation & Maintenance Manual to install other attachments.

Bob–Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

Pull the Bob–Tach levers all the way up (Item 1) [A].

Enter the loader.

W–2054–1285

Fasten the seat belt, lower the seat bar and start the engine.

Release the parking brake.

Lower the lift arms and tilt the Bob–Tach forward.

A

Drive the loader forward until the top edge of the Bob–Tach is completely under the top flange of the bucket [A] (or other attachments).

Tilt the Bob–Tach backward until the cutting edge of the bucket (or other attachment) is slightly off the ground [B].

Stop the engine and exit the loader.

N–17024

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Foot Pedal Controls) Move pedals until both lock.

• (Mechanical Hand Controls) Move the hand controls until both lock.

The seat bar system must lock the lift and tilt controls in neutral when the seat bar is up.

Service the system if hand controls do not lock correctly.

B

• (Advanced Hand Controls) Move the hand

N–17025

controls to the NEUTRAL POSITION to make sure that both lift and tilt functions are deactivated.

The seat bar system must deactivate the lift and tilt control functions when the seat bar is up. Service the system if hand controls do not deactivate.

C

W–2323–0698

Push down on the Bob–Tach levers until they are fully engaged in the locked position [C].

1 N–17028

The levers will contact the frame as shown (Item 1) [C] when locked.

If the levers do not engage in the locked position, see your Bobcat loader dealer for maintenance.

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1

Be sure the Bob–Tach levers do not hit the bucket.

ATTACHMENTS AND BUCKETS (Cont’d)

A

The wedges (Item 1) [A] must extend through the holes (Item 1) [B] in the mounting frame of the bucket (or attachment), securely fastening the bucket to the Bob–Tach. The wedge is shown extending through the hole in the bucket [A].

1 N–17022

B Bob–Tach wedges must extend through the holes in attachment. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off and cause injury or death.

1

N–17023

Removing The Bucket Or Attachment

C

Put the attachment flat on the ground and lower or close the hydraulic equipment. If the attachment is hydraulically controlled (ie: combination bucket, backhoe, etc.), stop the engine and relieve hydraulic pressure in the auxiliary circuit (See Relieving Hydraulic Pressure, Page 17).

Dealer Copy -- Not for Resale

W–2102–0588

Raise the seat bar, unfasten the seat belt, set the parking brake and exit the loader.

Pull the Bob–Tach levers [C] all the way up.

Disconnect the hydraulic hoses, if necessary.

Enter the loader.

N–17026

Fasten the seat belt, lower the seat bar and start the engine

D

Release the parking brake.

Lower the lift arms and tilt the Bob–Tach forward.

Move the loader backward, away from the bucket or attachment [D].

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OPERATING PROCEDURE

A

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle sign or direction signals may be required.

WITH BUCKET FULL

Always warm the engine and hydrostatic system before operating the loader.

Going Up Slope

Machines warmed up with moderate engine speed and light load have longer life.

I–2015–0284

B

B–12878

WITH BUCKET FULL

New operators must operate the loader in an open area without bystanders. Operate the controls until the loader can be handled at an efficient and safe rate for all conditions of the work area.

With a full bucket, go up or down the slope with the heavy end toward the top of the slope [A] & [B].

With empty bucket, go down or up the slope with the heavy end toward the top of the slope [C] & [D].

Going Down Slope

C

B–12878

WITH BUCKET EMPTY

• Keep the lift arms as low as possible.

• Do not travel or turn with the lift arms up.

• Turn on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

Going Down Slope

B–12873

W–2018–1187

D

WITH BUCKET EMPTY

Raise the bucket only high enough to avoid obstructions on rough ground.

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Operate the loader with the engine at full speed for maximum horsepower. Move the steering levers only a small amount to operate the loader slowly.

OPERATING PROCEDURES (FOOT PEDALS)

A

Filling The Bucket Push down on the top of the lift pedal until the lift arms are all the way down.

B–12830

Push the top of the tilt pedal to put the cutting edge of the bucket on the ground [A].

Drive slowly forward into the material.

B–12872

Drive backward away from the material.

B–12830

Load, unload and turn on flat level ground. Do not exceed rated operating capacity shown on sign (decal) in cab. Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

W–2056–1187

Dealer Copy -- Not for Resale

B

Push the bottom of the tilt pedal to raise the front of the bucket [B].

B–12871

Emptying The Bucket

C

Push down on the bottom of the lift pedal to raise the bucket over the truck box or bin [C].

Drive forward slowly until the bucket is over the top of the truck box or bin.

B–12830

Push the top of the tilt pedal until the bucket is empty [C].

If all the material is near the side of the truck or bin, push it to the other side with the bucket.

Never dump over an obstruction, such as a post, that can enter the operator cab. The machine could tip forward and cause injury or death.

W–2057–0694

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753 Bobcat Loader Operation & Maintenance Manual

OPERATING (Cont’d)

PROCEDURES

(FOOT

PEDALS)

A

Digging Into The Ground Put the lift arms all the way down.

B–12830

Push the top of the tilt pedal until the cutting edge of the bucket is on the ground.

Drive forward slowly and continue to tilt the bucket down until it enters the ground [A].

Push the bottom of the tilt pedal a small amount to increase traction and keep an even digging depth.

Continue to drive forward until the bucket is full.

When the ground is hard, raise and lower the cutting edge of the bucket with the tilt pedal while driving forward slowly.

B–12874

B–12830

Leveling The Ground (Using Lift Arms In Float Position) Push the top (toe) of the lift pedal all the way forward until the pedal is in the locked position to put the lift arms in a float position [C].

B–12876

Push the tilt pedal to change the position of the cutting edge on the bucket.

C

With the bucket tilted farther forward, there is more force on the cutting edge and more loose material can be moved.

B–12830

Never drive forward when the hydraulic control for lift arms is in float position.

I–2005–1285

Drive backward to level loose material.

Push the bottom of the lift pedal to unlock from the continuous flow position.

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753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

B

Push the bottom of the tilt pedal to tilt the bucket backward as far as it will go when the bucket is full [B].

OPERATING (Cont’d)

PROCEDURES

(FOOT

PEDALS)

A

Backfilling Lower the lift arms and put the cutting edge of the bucket on the ground.

B–12830

Drive forward to the edge of the hole to push the material into the hole [A].

Tilt the bucket forward as soon as it is past the edge of the hole [A].

If necessary, raise the lift arms to empty the bucket.

PARKING THE BOBCAT LOADER Stop the Bobcat loader on level ground.

Lower the lift arms fully and put the attachment flat on the ground.

B–12877

Pull the engine speed control lever all the way backward.

Dealer Copy -- Not for Resale

Turn the key switch to the OFF POSITION.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

W–2045–1086

Engage the parking brake.

Lift the seat bar and make sure the foot pedals are in the locked position.

Unbuckle the seat belt.

Remove the key from the switch to prevent operation of the loader by unauthorized personnel.

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OPERATING PROCEDURE (HAND CONTROLS)

A

Filling The Bucket Move the left hand lever toward the operator until the lift arms are all the way down. Move the right hand away from the operator to put the cutting edge of the bucket on the ground [A].

P–13252

P–13253

B–12872

Drive slowly forward into the material. Move the right hand lever toward the operator to raise the front of the bucket [B].

Load, unload and turn on flat level ground. Do not exceed rated operating capacity shown on sign (decal) in cab. Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

P–13252

P–13253

W–2056–1187

Drive backward away from the material.

B–12871

Emptying The Bucket

C

Move the left hand lever away from the operator to raise the bucket over the truck box or bin [C].

Drive forward slowly until the bucket is over the top of the truck box or bin. Move the right hand lever away from the operator until the bucket is empty [C]. If all the material is near the side of the truck or bin, push it to the other side with the bucket.

P–13252

P–13253

Never dump over an obstruction, such as a post, that can enter the operator cab. The machine could tip forward and cause injury or death.

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Dealer Copy -- Not for Resale

B

OPERATING (Cont’d)

PROCEDURE

(HAND

CONTROLS)

A

Digging Into The Ground Put the lift arms all the way down. Move the right hand lever away from the operator until the cutting edge of the bucket is on the ground. Drive forward slowly and continue to tilt the bucket down until it enters the ground [A].

P–13252

Move the right hand lever toward the operator a small amount to increase traction and keep an even digging depth. Continue to drive forward until the bucket is full.

When the ground is hard, raise and lower the cutting edge of the bucket with the hand lever while driving forward slowly.

P–13253

B–12874

P–13252

Dealer Copy -- Not for Resale

B

Move the right hand lever toward the operator to tilt the bucket backwards as far as it will go when the bucket is full [B].

P–13253

B–12876

Leveling The Ground (Using Lift Arms In Float Position)

C

Move the left hand lever all the way down and in until the hand lever is in the locked position to put the lift arms in a float position [C].

Move the right hand lever to change the position of the cutting edge on the bucket. With the bucket tilted farther forward, there is more force on the cutting edge and more loose material can be moved.

P–13252

P–13253

Never drive forward when the hydraulic control for lift arms is in float position.

I–2005–1285

Drive backward to level loose material. Move the left hand lever upward to unlock from the float position.

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OPERATING (Cont’d)

PROCEDURE

(HAND

CONTROLS)

A

Backfilling Lower the lift arms and put the cutting edge of the bucket on the ground. Drive forward to the edge of the hole to push the material into the hole [A].

Tilt the bucket forward as soon as it is past the edge of the hole [A]. If necessary, raise the lift arms to empty the bucket.

P–13252

P–13253

PARKING THE BOBCAT LOADER Stop the Bobcat loader on level ground.

Lower the lift arms fully and put the attachment flat on the ground.

Pull the engine speed control all the way backward. Turn the key switch to the OFF POSITION.

Dealer Copy -- Not for Resale

B–12877

AVOID INJURY OR DEATH When operating the machine:

• Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the foot rests.

W–2179–0694

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Mechanical Hand Controls) Move the hand controls until both lock.

The seat bar system must lock the lift and tilt controls in neutral when the seat bar is up.

Service the system if hand controls do not lock correctly.

• (Advanced Hand Controls) Move the hand

controls to the NEUTRAL POSITION to make sure that both lift and tilt functions are deactivated.

The seat bar system must deactivate the lift and tilt control functions when the seat bar is up. Service the system if hand controls do not deactivate.

W–2302–0698

Engage the parking brake.

Lift the seat bar. Make sure the hand controls are in the locked position (mechanical only).

Unbuckle the seat belt. Remove the key from the switch to prevent operation of the loader by unauthorized personnel.

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753 Bobcat Loader Operation & Maintenance Manual

TRANSPORTING THE BOBCAT LOADER

A

Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

W–2058–0494

SUPPORT MC–01241

When a loader has an empty bucket or no attachment, always drive backward onto the transport vehicle [A].

B

The rear of the trailer must be blocked or supported [A] when loading or unloading the loader to prevent the front end of the trailer from raising up.

Use the following procedure to fasten the Bobcat loader to the transport vehicle to prevent the loader from moving during sudden stops or when going up or down slopes [B].

Both Sides

• Lower the bucket or attachment to the floor.

P–10448

P–05077

• Stop the engine.

• Engage the parking brake.

• Install chains at the front and rear loader tie down positions (Inset) [B].

• Fasten each end of the chain to the transport vehicle.

Dealer Copy -- Not for Resale

Be sure the transport and towing vehicles are of adequate size and capacity. (See SPECIFICATIONS Page 95, for weight of loader.)

TOWING THE LOADER To prevent damage to the loaders hydrostatic system, tow the loader only a short distance at slow speed. (Example: Moving the loader onto a transport vehicle).

The towing chain (or cable) must be rated at 1 & 1/2 times the weight of the loader. (See SPECIFICATIONS Page 95.)

• Turn the key switch to ON and press the traction lock override button.

• Tow the Bobcat at 2 MPH (3,2 km/hr) or less for not more than 25 feet (7,6 meters).

6707867

MC–01242

If the electrical system is not functioning, contact your Bobcat loader dealer. (Part of the brake system must be disassembled to move the loader.)

STOPPING THE BOBCAT LOADER Move the steering levers to the NEUTRAL POSITION. The hydrostatic transmission will act as a service brake to stop the loader.

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LIFTING THE LOADER

A

Four Point Lift

AVOID INJURY OR DEATH • Before lifting, check fasteners on four point lift.

• Never allow riders in the cab or bystanders within 15 feet (5 meters) while lift the machine.

MC–02365

W–2160–0694

B Lift the loader with the four point lift which is available as a kit from your Bobcat loader dealer.

Attach cables or chains to lift eyes as shown [A].

MC–02366

AVOID INJURY OR DEATH • Before lifting, check fasteners on single point lift and operator cab.

• Assemble front cab fasteners as shown in manual.

• Never allow riders in the cab or bystanders

within 15 feet (5 meters) while lifting the machine.

W–2007–0694

Lift the loader with the single point lift which is available as a kit from your Bobcat loader dealer.

Attach cables or chains to the single point lift as shown [B].

The single point lift, supplied by Bobcat Company is designed to lift and support the Bobcat loader without affecting roll over and falling object protection features of the operator cab.

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Dealer Copy -- Not for Resale

Single Point Lift

PREVENTIVE MAINTENANCE AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) . . . . . . . . . . . . . . . . . 50 Inspecting Deactivation Of The Auxiliary Hydraulics System . . . . . . . . . . . 50 Inspecting The Lift Arm By–Pass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Inspecting The BICS™ Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Inspecting The Seat And Seat Bar Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Inspecting The Traction Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 BOB–TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Cleaning Battery Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 FAN GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Checking And Maintaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

PREVENTIVE MAINTENANCE

Dealer Copy -- Not for Resale

DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Adjusting The Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Replacing The Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . . . . . . . . . . . . 71 Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Removing Oil From The Chaincase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Replacing Hydraulic/Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Engaging The Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Disengaging The Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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PREVENTIVE MAINTENANCE (Cont’d) LUBRICATION OF THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 75 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 REAR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) . . . . 49 Inspecting The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Maintaining The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS) . . . . . . . . . . . . . . . 48 Inspecting The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Maintaining The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Tire Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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Dealer Copy -- Not for Resale

SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) . . . . . . . . . . . . . . . . . . . 47 Inspecting The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Maintaining The Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

CORRECT

CORRECT

CORRECT

B–12365

B–7469

Never service the Bobcat® Skid Steer Loader without instructions.

Use the correct procedure to lift or lower operator cab.

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG Dealer Copy -- Not for Resale

B–10731

B–11799

B–15231

B–15280

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arms to drop. Do not go under lift arms when raised unless supported by an approved lift arm support device. Replace if damaged.

Never work on loader with lift arms up unless lift arms are held by an approved lift arm support device. Replace if damaged.

Never modify equipment or add attachments not approved by Bobcat Company.

WRONG

WRONG

WRONG

B–6590

B–6580

B–6589

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust loader with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Keep body, jewelry and clothing away from moving parts, electrical contacts, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used. Use eye protection approved for type of welding.

Keep rear door closed except for service. Close and latch door before operating the loader.

Lead–acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact flush well and get immediate medical attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. The Service Safety Training Course is available from your Bobcat dealer.

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753 Bobcat Loader Operation & Maintenance Manual

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SERVICE SCHEDULE Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat loader.

Instructions are necessary before operating or servicing machine.

Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operator and failure to follow instructions can W–2003–0199 cause injury or death.

Engine Oil Engine Air Filter and Air System Engine Cooling System Tires Seat Belt, Seat Bar, Foot Pedal or Hand Control Interlocks Safety Signs and Safety Tread Indicators & Lights (Opt.) Operator Cab Lift Arms, Cyl., Bob–Tach Pivot Pins and Wedges Fuel Filter Bobcat Interlock Control System (BICSTM) Hydraulic Fluid, Hoses and Tubelines Final Drive Trans.(Chaincase) Foot Pedals, Hand Controls, and Steering Levers Wheel Nuts Parking Brake Spark Arrestor Muffler Battery Steering Shaft Engine/Hydros. Drive Belt Fan Drive Gearbox Alternator Belt Engine Oil and Filter Fuel Filter Hydraulic Reservoir Breather Cap Hydraulic Reservoir Final Drive Trans.(Chaincase) Hydraulic/Hydrostatic Filter Case Drain Filters Bobcat Interlock Control System (BICSTM)

*

SERVICE REQUIRED

8–10 50 100 250 500 1000

Check the oil level and add oil as needed.

Check condition indicator or display panel. Service only when required. Check for leaks and damaged components.

Clean debris from oil cooler, radiator and grill. Check coolant level in recovery tank (engine cold). Add coolant as needed.

Check for damaged tires and correct air pressure.

Check the condition of seat belt. Check the seat bar, and foot pedal interlocks or hand control interlocks. Clean dirt and debris from moving parts.

Check for damaged signs (decals) and safety tread. Replace any signs or safety treads that are damaged or worn.

Check for correct operation of all indicators & lights.

Check the fastening bolts, washers & nuts. Check the condition of cab.

Lubricate with multi–purpose lithium based grease.

Remove the trapped water.

Check BICSTM functions. Clean dirt, debris or objects from under and behind seat and around brake pedal as required.

Check fluid level and add as needed. Check for damage and leaks. Repair or replace as needed.

Check oil level.

Check for correct operation. Repair or adjust as needed.

Dealer Copy -- Not for Resale

ITEM

Check for loose wheel nuts and tighten to 105–115 ft.–lbs.

(142–156 Nm) torque.

Check operation.

Clean the spark chamber.

Check cables, connections and electrolyte level. Add distilled water as needed Grease two fittings. * Check for wear or damage. Adjust as needed.

Check gear lube level. Add as needed.

Check belt tension and adjust as needed.

Replace oil and filter. Use CD or better grade oil and Bobcat filter.

Replace the filter element.

Replace the reservoir breather cap.

Replace the fluid.

Replace the fluid.

Replace the filter element.

Replace the filters.

Check lift arm bypass control

Check wheel nut torque every 8 hours for the first 24 hours.

Replace filter element after the first 50 hours and when the transmission warning light comes ON. Or every 12 months.

Inspect the new belt after first 50 hours.

First oil and filter change must occur at 50 hours; 250 hours thereafter.

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LIFT ARM SUPPORT DEVICE

A 2

Never work on a machine with the lift arms up unless the lift arms are secured by an approved lift arm support device. Failure to use an approved lift arm support device can allow the lift arms or attachment to fall and cause injury or death.

W–2059–0598

1

P–03923

Engaging The Lift Arm Support Device Maintenance and service work can be done with the lift arms lowered. If the lift arms are raised, use the following procedure:

B

Disconnect the spring from the lift arm support device retaining pin (Item 1) [A]. Hold onto the lift arm support device (Item 2) [A] and remove the retaining pin.

Lower the lift arm support device on top of the lift cylinder.

Hook the free end of the spring (Item 1) [B] to the lift arm support device so there will be no interference with the support device engagement.

With the operator in the seat, seat belt fastened and seat bar lowered, start the engine.

P–03927

C

Raise the lift arms, until the lift arm support device drops onto the lift cylinder rod [C].

Lower the lift arms slowly until the support device is held between the lift arm and the lift cylinder.

Stop the engine.

Raise the seat bar and move foot pedals (or hand controls) until both lock.

Install pin (Item 1) [C] into the rear of the lift arm support device below the cylinder rod.

1 P–03922

Service lift arm support device if damaged or if parts are missing. Using a damaged lift arm support or with missing parts can cause lift arms to drop causing injury or death.

W–2271–1197

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1

LIFT ARM SUPPORT DEVICE (Cont’d)

A

Disengaging The Lift Arm Support Device Remove the pin from the lift arm support device.

1

Connect the spring (Item 1) [A] from the lift arm support device to the bracket below the lift arms.

With the operator in the seat, seat belt fastened and seat bar lowered, start the engine.

Raise the lift arms a small amount and the spring will lift the support device off the lift cylinder rod.

Lower the lift arms.

P–03921

Stop the engine.

Raise the seat bar and move foot pedals (or hand controls) until both lock.

Disconnect the spring from the bracket.

Raise the support device into storage position and insert pin through lift arm support device and bracket. (See Page 42, Item 1 [A].)

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Connect spring to pin. (See Page 42, [A].)

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OPERATOR CAB

A

The Bobcat loader has an operator cab (ROPS and FOPS) as standard equipment to protect the operator from rollover and falling objects. Check with your dealer if the operator cab has been damaged.

ROPS/FOPS – Roll Over Protective Structure per SAE J1040 and ISO 3471, and Falling Object Protective Structure per SAE J1043 and ISO 3449, Level l. Level ll is available.

Level l – Protection from falling bricks, small concrete blocks and hand tools encountered in operations such as highway maintenance, landscaping, and other construction site services.

P–01518

Level ll – Protection from falling trees, rocks; for machines involved in site clearing, overhead demolition or forestry.

P–01528

Never modify operator cab by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat . Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in injury or death.

W–2069–1299

P–03470

C

Raising The Operator Cab Stop the loader on a level surface. Lower the lift arms.

Stop the engine. If the lift arms must be up while raising the operator cab, install the lift arm support device. (See Engaging The Lift Arm Support Device Page 42.)

Put Jackstands under the rear of the loader frame.

Loosen the nut (both sides) at the front corner of the operator cab [A].

Remove the nut and plate (both sides) [A].

With Mechanical Hand Controls Only: Disconnect the control linkage joint from the bottom hole (work position) and move to the TOP hole on the control handle (both sides) [B]. Both control handles must be in the vertical position so there will be no cab interference with the steering levers when the operator cab is raised or lowered.

P–10449

P–01527

Lift on the grab handle and bottom of the operator cab slowly until the cab latching mechanism engages and the cab is all the way up [C].

Use care when raising or lowering the operator cab to prevent damaging the shaft of the lift arm by–pass control.

I–2070–0596

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B

OPERATOR CAB (Cont’d)

A

Lowering The Operator Cab NOTE: Make sure the seat bar is fully raised or lowered when lowering the cab. Always use the grab handles to lower the cab.

Pull down on the bottom of the operator cab until it stops at the latching mechanism.

Release the latching mechanism and pull the cab all the way down [A].

P–00660

P–03561

C

Install the plate and nut (both sides) [C].

Tighten the nuts to 40–50 ft.–lbs. (54–68 Nm) torque.

Dealer Copy -- Not for Resale

B

With Hand Controls Only: Move the control linkage from the top hole to the BOTTOM hole (work position) on the control handle (both sides) [B].

Use care when raising or lowering the operator cab to prevent damaging the shaft of the lift lock by–pass valve.

I–2070–0495

P–01518

P–01528

Remove the jackstands.

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OPERATOR CAB (Cont’d)

A

Emergency Exit The front opening on the operator cab and rear window provide exits.

Rear Window: Pull on the tag on the top of the rear window to remove the rubber cord [A].

P–00660

B

Push the rear window out of the rear of the operator cab.

P–00074

Front Door:

C

NOTE: When an Operator Cab Enclosure Kit is installed, the window of the front door can be used as an emergency exit. [C] Pull the plastic loop at the top of the window in the front door to remove the rubber cord [C].

P–09216

D

Push the window out with your foot [D].

Exit through the front door.

P–09217

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Exit through the rear of the operator cab [B].

SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)

A

The seat bar restraint system has a pivoting spring assist seat bar with arm rests and has spring loaded interlocks for the lift and tilt functions.

Clean (Both Sides)

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

The interlocks require the operator to lower the seat bar in order to operate the foot pedals.

When the seat bar is up, the lift and tilt control functions are locked when returned to the NEUTRAL POSITION.

N–00561

AVOID INJURY OR DEATH The seat bar system must lock the lift and tilt control pedals in neutral when the seat bar is up. Service the system if pedals do not lock correctly.

W–2105–1285

Inspecting The Seat Bar

W–2162–1194

Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Operate each foot pedal to check both the lift and tilt functions. Raise the lift arms until the bucket is about 2 feet (600 mm) off the ground.

Raise the seat bar. Try to move each foot pedal. Pedals must be firmly locked in neutral position. There must be no motion of the lift arms or tilt (bucket) when the pedals are pushed.

B

Pull the seat bar down, lower the lift arms. Operate the lift pedal. While the lift arms are going up, raise the seat bar and the lift arms should stop.

Interlock Shield Clean

Dealer Copy -- Not for Resale

AVOID INJURY OR DEATH Never operate loader without pedal lock shield 6705474 on both interlocks. Shields prevent foot from unlocking interlocks when leaving loader seat.

Lower the seat bar, lower the lift arms and put the bucket flat on the ground. Stop the engine. Raise the seat bar and operate the foot pedals to be sure that the pedals are firmly locked in the neutral position. Unbuckle the seat belt.

Maintaining The Seat Bar P–01640

See the SERVICE SCHEDULE Page 41 and on the loader for correct service interval.

Clean any debris or dirt from the moving parts [A] & [B].

Inspect the linkage bolts and nuts for tightness. The correct torque is 25–28 ft.–lbs. (34–38 Nm).

If the seat bar system does not function correctly, check for free movement of each linkage part. Check for excessive wear. Adjust pedal control linkage. Replace parts that are worn or damaged. Use only genuine Bobcat replacement parts.

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SEAT BAR RESTRAINT SYSTEM (HAND CONTROLS) The seat bar restraint system has a pivoting spring assist seat bar with arm rests and has spring loaded interlocks for the lift and tilt control functions.

A Clean (Both Sides)

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

The interlocks require the operator to lower the seat bar in order to operate the hand controls.

When the seat bar is up, the lift and tilt control functions are locked when returned to the neutral position.

N–00561

Inspecting The Seat Bar Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Operate each hand control to check both the lift and tilt functions. Raise the lift arms until the bucket is about 2 feet (600 mm) off the ground.

Raise the seat bar. Try to move each hand control. The controls must be firmly locked in neutral position. There must be no motion of the lift arms or tilt (bucket) when the hand controls are moved.

Never operate loader without interlock shield 6705474 on both interlocks. Shields prevent foot from unlocking interlocks when leaving loader seat.

W–2158–0594

Pull the seat bar down, lower the lift arms. Operate the lift control. While the lift arms are going up, raise the seat bar and the lift arms should stop.

Lower the seat bar, lower the lift arms and put the bucket flat on the ground. Stop the engine. Raise the seat bar and operate the hand controls to be sure that the controls are firmly locked in the neutral position. Unbuckle the seat belt.

B

Interlock Shield Clean

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise the seat bar, move hand controls until both lock.

The seat bar system must lock the lift and tilt controls in neutral when the seat bar is up.

Service the system if hand controls do not lock correctly.

P–01640

W–2153–0594

Maintaining The Seat Bar See the SERVICE SCHEDULE Page 41 for correct service interval.

Clean any debris or dirt from the moving parts [A] & [B].

Inspect the linkage bolts and nuts for tightness. The correct torque is 25–28 ft.–lbs. (34–38 Nm).

If the seat bar system does not function correctly, check for free movement of each linkage part. Check for excessive wear. Adjust hand control linkage. Replace parts that are worn or damaged. Use only genuine Bobcat replacement parts.

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AVOID INJURY OR DEATH

SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)

A

The seat bar restraint system has a pivoting seat bar (Item 1) [A] with arm rests.

The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat.

1

When the seat bar is down, the lift, tilt, and traction drive functions can be operated.

When the seat bar is up, the lift, tilt, and traction drive functions are deactivated.

P–03563

Inspecting The Seat Bar Sit in the operator’s seat. Turn the key ON and lower the seat bar. Both lights on the left handle should be ON.

B

Move each hand control back and forth. You should hear the zip,zip sound of the lift and tilt actuators moving the control valve spools (under the seat).

Clean (Both Sides)

Move each hand control back and forth. There must be no sound of the lift or tilt actuators. If either actuator makes a sound while the seat bar is raised, contact your dealer for service.

Maintaining The Seat Bar P–10361

See the SERVICE SCHEDULE Page 41 for correct service interval.

Clean any debris or dirt from the moving parts [B].

If the seat bar system does not function correctly replace parts that are worn or damaged. Use only genuine Bobcat replacement parts.

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar.

• (Advanced Hand Controls) Move the hand controls to the NEUTRAL POSITION to make sure that both lift and tilt functions are deactivated.

The seat bar system must deactivate the lift and tilt control functions when the seat bar is up. Service the system if hand controls do not deactivate.

Dealer Copy -- Not for Resale

Raise the seat bar fully. Both lights on the left handle should be OFF.

W–2321–0698

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BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)

A

Inspecting The BICS™ Controller (Engine STOPPED – Key ON)

1 2 3 4

1. Sit in the operator’s seat. Turn key ON, lower the seat bar and disengage the parking brake. All five BICS controller lights should be ON (Items 1, 2, 3, 4 & 5) [A].

5

2. Engage the parking brake and raise the seat bar fully. Seat bar light (Item 2) [A], valve light (Item 3) [A] and traction light (Item 4) [A] should be OFF. 3. Raise up slightly off the seat. Seat light (Item 1) [A] should be OFF. NOTE: Record what lights are blinking (if any) and number of blinks. Refer to Page 82.

P–10157

4. Exit the loader and press traction lock override button. Traction light (Item 4) [A] should be ON. Press override button again and traction light (Item 4) [A] should be OFF.

Dealer Copy -- Not for Resale

Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 5. Sit in the operator’s seat. Lower the seat bar.

Press the auxiliary hydraulics switch. The switch light will come ON. Raise the seat bar. The light should be OFF. Inspecting The Seat And Seat Bar Sensors (Engine RUNNING) 6. Sit in the operator’s seat. Lower the seat bar.

Engage the parking brake. Fasten the seat belt.

7. Start the engine and operate at low idle. While raising the lift arms, raise the seat bar fully. The lift arms should stop. Repeat using the tilt function.

Inspecting The Traction Lock (Engine RUNNING) 8. Fasten the seat belt, disengage the parking brake, and raise the seat bar fully. Move the steering levers slowly forward and backward. The traction lock should be engaged. Lower the seat bar.

9. Engage the parking brake pedal and move the steering levers slowly forward and backward. The traction lock should be engaged.

Inspecting The Lift Arm By–Pass Control 10. Raise the lift arms 6 feet (2 m) off the ground. Stop the engine.

Turn the lift arm by–pass control knob clockwise 1/4 turn. Then pull up and hold the Lift Arm By–Pass Control Knob until the lift arms slowly lower.

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BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) (Cont’d)

A

Clean area behind and under seat.

Inspecting the BICS™ Lock Valve (Advanced Hand Control Only) 11. Sit in the operator’s seat. Fasten the seat belt.

Lower the seat bar.

12. Start the enigne and raise the lift arms about 3 feet (1 meter) off the ground.

13. Turn the key OFF and wait for the engine to come to a complete stop.

P–03763

14. Turn the key ON. Move the left hand control toward the operator. The lift arms should not lower.

Operator Seat

Seat Sensor

Maintenance Clean any debris, dirt or objects from under or behind the operator seat [A] & [B]. The rear of the seat must move up and down.

Seat 1 Spring

Seat Rail Cover

Inspect both seat rail covers [B] for wear or damage.

Replace if necessary.

MC–02043

Clearance is necessary under the seat spring (Item 1) [B] and the seat, to allow the seat to move up and down freely.

With adequate clearance, the seat sensor will be allowed to function correctly.

Inspect seat bar pivot area for tightness of linkage bolts.

Replace parts that are damaged. Use only genuine Bobcat replacement parts.

Dealer Copy -- Not for Resale

B

15. With the key on and bucket installed, move the right hand control away from the operator. The bucket should not tip forward.

AVOID INJURY OR DEATH The Bobcat Interlock Control System (BICS) must deactivate the lift, tilt and traction drive functions. If it does not, contact your dealer for service. DO NOT modify the system.

W–2151–0394

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REAR DOOR

A

AVOID INJURY Never service or adjust the machine when the engine is running unless instructed to do so in the manual.

W–2012–0290

Put your fingers into the slot in the rear door and pull on the latch handle [A].

P–10328

Pull the rear door open.

P–10338

B

Keep the rear door closed when operating the machine. Failure to do so could seriously injure a bystander.

1

W–2020–1285

Latch Adjustment P–10333

P–10339

The door latch catch (Item 1) [B] can be adjusted side to side for alignment with the door latch mechanism.

C

The door latch mechanism (Item 2) [B] can be adjusted backward or forward for alignment with the door catch.

REAR GRILL Open the rear door.

Raise the rear grill [C].

P–01597

The rear grill is held open by the cylinder (Item 1) [D] on the right side of the rear grill.

D 1

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2

AIR CLEANER SERVICE

A

Replacing Filter Element

1

Without BOSS® Option (Condition Indicator): Replace the large (outer) filter element only when the red ring shows in the window of the condition indicator (Item 1) [A].

2

NOTE: Before replacing the filter element, push the button on the condition indicator (Item 2) [A].

Start the engine. If the red ring does not show, do not replace the filter element.

Replace the inner filter every third time the outer filter is replaced or when the red ring still shows in the indicator window after the outer filter has been replaced.

P–03883

Dealer Copy -- Not for Resale

B

With BOSS® Option: It is important to change the air filter element only when the service codes (on the BOSS® option instrument panel) shows the symbols [AF.2] [B].

MC–02320

C

Remove the dust cover wing nut (Item 1) [C].

1

P–03887

D

Remove the dust cover [D].

Remove the wing nut (Item 1) [D] from the large air filter element.

1

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AIR CLEANER SERVICE (Cont’d)

A

Replacing Filter Element (Cont’d) Outer Element: Remove the outer filter element [A].

NOTE: Be sure all sealing surfaces are free of dirt and debris.

Install the new filter element and washer and tighten the wing nut.

NOTE: Be sure sealing washer(s) is installed in its original location.

P–03889

Install the dust cover and tighten the wing nut.

Check the air intake hose for damage. Check the air cleaner housing for damage. Check to make sure all connections are tight.

B

Inner Element:

• Replace the inner filter element every third time the outer filter is replaced.

1

• BOSS® only: If the service codes show symbols AF.2 during full engine speed, replace the inner filter element only after the outer filter element has been changed.

P–03890

Remove the inner filter wing nut (Item 1) [B].

C

Remove the inner filter [C].

Install a new filter and tighten the wing nut.

P–03891

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Only replace the inner filter element under the following conditions:

FUEL SYSTEM

A

Fuel Specifications Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.

The following is one suggested blending guideline which should prevent fuel gelling problems: No. 2

No.1

+15°(9°) Down to –20° (–29°) Below –20° (–29°)

100% 50% 0%

0% 50% 100%

1

See your fuel supplier for local recommendations.

P–03935

Filling The Fuel Tank

B

WRONG

Stop and cool the engine before adding fuel.

NO SMOKING! Failure to obey warnings can cause an explosion or fire.

W–2063–0887

Remove the fuel fill cap (Item 1) [A].

B–13456

Use a clean, approved safety container to add fuel of the correct specifications. Add fuel only in an area that has free movement of air and no open flames or sparks. NO SMOKING! [B].

C

Install and tighten the fuel fill cap [A].

Fuel Filter See the SERVICE SCHEDULE Page 41 for the service interval when to remove the water from the fuel filter.

Dealer Copy -- Not for Resale

Temp. F° (C°)

2

Loosen the drain (Item 1) [C] at the bottom of the filter element to drain water from the filter.

See the SERVICE SCHEDULE Page 41 for the service interval when to replace the fuel filter.

1 P–03939

Remove the filter element (Item 2) [C].

Clean the area around the filter housing.

Put oil on the seal of the new filter element.

Install the fuel filter, and hand tighten.

Remove the air from the fuel system. (See Removing Air From the Fuel System Page 56.)

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W–2103–1285

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FUEL SYSTEM (Cont’d)

A

Removing Air From The Fuel System After replacing the fuel filter element or when the fuel tank has run out of fuel, the air must be removed from the fuel system prior to starting the engine.

1 2 Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

P–03939

B 1

W–2072–0496

Operate the hand pump (priming bulb) (Item 2) [A] until fuel flows from the vent with no air bubbles.

Close the vent (Item 1) [A] on the fuel filter housing.

Open the vent (Item 1) [B] on the fuel injection pump.

P–03938

Operate the hand pump (priming bulb) (Item 2) [A] until the pump feels solid.

Tighten the vent plug [B].

Start the engine. It may be necessary to open the vent plug (at the fuel injection pump) briefly until the engine runs smoothly.

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Open the vent (Item 1) [A] on the fuel filter housing.

ENGINE LUBRICATION SYSTEM

A

Checking Engine Oil Check the engine oil level every day before starting the engine for the work shift.

Open the rear door and remove the dipstick (Item 1) [A].

Keep the oil level between the marks on the dipstick.

1

Use a good quality motor oil that meets API Service Classification of CD or better (See Oil Chart below).

Oil Chart RECOMMENDED SAE VISCOSITY NUMBER –40

P–03937

(LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)

C° –34

–29

–23

–18

–13

–7

–1

+4

+10

+15

+21

+27

+32

+38

+43 +49

B

SAE 40W or 20W–50 SAE 10W–30 SAE 15W–40

* SAE 5W–30

1

SAE 20W–20 SAE 10W SYNTHETIC OIL Use recommendation from Synthetic Oil Mfgr.

–40 –30

–20

–10

0

+10

+20

+30

+40

+50

+60

+70

+80

P–03941

+90 +100 +110 +120

F°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE (DIESEL ENGINES MUST USE API CLASSIFICATION CD, CF4, CG4 )

* Can be used ONLY when available with appropriate diesel rating.

Replacing Oil And Filter

Dealer Copy -- Not for Resale

SAE 30W

See the SERVICE SCHEDULE Page 41 for the service interval for replacing the engine oil and filter.

Run the engine until it is at operating temperature. Stop the engine.

Open the rear door.

Remove the drain plug (Item 1) [B].

Drain the oil into a container and dispose of used oil in an environmentally safe manner.

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ENGINE LUBRICATION SYSTEM (Cont’d)

A

Replacing Oil And Filter (Cont’d) Remove the oil filter (Item 1) [A].

Clean the filter housing surface.

Put clean oil on the new oil filter gasket.

Install the filter and hand tighten.

Install and tighten the drain plug.

1 P–03942

Remove the filler cap (Item 1) [B].

B

Put oil in the engine. (See SPECIFICATIONS Page 95, for Capacity) [B]. (See Oil Chart, Page 57.)

Start the engine and let it run for several minutes.

P–03940

Stop the engine.

Check for leaks at the oil filter and check the oil level.

C

Add oil as needed if it is not at the top mark (Item 1) [C] on the dipstick.

1

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

P–01575

W–2103–1285

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1

ENGINE COOLING SYSTEM

A

Check the cooling system every day to prevent over–heating, loss of performance or engine damage.

Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

P–03961

B

W–2019–1285

Cleaning The Cooling System Raise the rear grill.

Raise the oil cooler and clean the top of the radiator [B].

Check cooling system for leaks.

P–03962

Checking The Coolant Level

C

Open the rear door.

Check the coolant level in the coolant recovery tank (Item 1) [C].

The coolant recovery tank must be 1/3 full.

Dealer Copy -- Not for Resale

Use air pressure or water pressure to clean the top of the oil cooler [A].

1

P–03940

AVOID ENGINE DAMAGE Always use the correct ratio of water to antifreeze.

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

I–2124–0497

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ENGINE COOLING SYSTEM (Cont’d)

A

Replacing The Coolant

1

Do not remove radiator cap when the engine is hot. You can be seriously burned.

W–2070–1285

Open the rear door. Open the rear grill.

P–03964

Remove the radiator cap (Item 1) [A].

B

Connect a hose to the engine block drain valve (Item 1) [B].

Open the drain valve and drain all of the coolant into a container.

Mix the coolant in a separate container. (See SPECIFICATIONS Page 95, for correct capacity.)

NOTE: The loader is factory filled with propylene glycol coolant. DO NOT mix propylene glycol with ethylene glycol.

P–03971

Add premixed coolant, 47% water and 53% propylene glycol to the recovery tank if the coolant level is low.

One gallon and one pint of propylene glycol mixed with one gallon of water is the correct mixture of coolant to provide a –34°F (–37°C) freeze protection.

Use a refractometer to check the condition of propylene glycol in your cooling system.

AVOID ENGINE DAMAGE

Fill the radiator with the premixed coolant. Install the radiator cap.

Always use the correct ratio of water to antifreeze.

Fill the coolant recovery tank 1/3 full.

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

Run the engine until it is at operating temperature.

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

Stop the engine.

Check the coolant level in the recovery tank when cool.

Add coolant to the recovery tank as needed.

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

I–2124–0497

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1

Close the drain valve.

ALTERNATOR BELT

A

Adjusting Stop the engine.

2

Raise the operator cab. (See Raising The Operator Cab Page 44.)

Loosen the alternator mounting bolt (Item 1) [A].

Loosen the adjustment bolt (Item 2) [A].

Move the alternator until the belt has 5/16 inch (8,0 mm) movement at the middle of the belt span with 15 lbs. (66 N) of force.

1 P–03877

Tighten the adjustment bolt and mounting bolt.

Dealer Copy -- Not for Resale

Lower the operator cab.

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ELECTRICAL SYSTEM

A

Description The loader has a 12 volt, negative ground alternator charging system.

The electrical system is protected by fuses located in the engine compartment. The fuses will protect the electrical system when there is an electrical overload. The reason for the overload must be found before starting the engine again.

Cleaning Battery Terminals

P–09589

The battery cables must be clean and connections tight.

Clean the terminals and cable ends [A].

P–09590

B

Remove acid or corrosion from the battery and cables with a sodium bicarbonate (baking soda) and water solution [B].

Put Battery Saver P/N 6664458 or grease on the battery terminals and cable ends to prevent corrosion.

P–00742

Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

C

In case of acid contact, wash immediately with water. In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

1

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W–2065–1296

P–03764

Fuse Location The electrical system is protected by eight fuses (Item 1) [C] located in the fuse block (Item 1) [D].

AUX.

D

The fuse block is located in the engine compartment near the engine oil filter [D].

Remove the cover from the fuse block to check or replace the fuses.

1

Fuses protect the electrical system from an overload.

The decal inside the rear door shows the fuse sizes used in loader circuits [D].

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Check the electrolyte level in the battery. Add distilled water as needed.

ELECTRICAL SYSTEM (Cont’d)

A

Using A Booster Battery (Jump Starting) If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

1

2

Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

P–03960

B

In case of acid contact, wash immediately with water. In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

1

W–2065–1296

2

P–03957

Keep arcs, sparks, flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at engine frame.

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F. (16°C.) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery.

Never lean over battery while boosting, testing or charging.

Dealer Copy -- Not for Resale

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

Damage to the alternator can occur if:

• Engine is operated with battery cables disconnected.

• Battery cables are connected when using a

Battery gas can explode and cause serious injury.

W–2066–1296

fast charger or when welding on the loader (Remove both cables from the battery).

• Extra battery cables (booster cables) are connected wrong.

The booster battery must be 12 volt.

I–2023–1285

The key switch must be in the OFF POSITION. Connect the end of the first cable (Item 1) [A] to the positive (+) terminal of the booster battery. Connect the other end of the same cable (Item 1) [B] to the positive terminal on the loader battery.

Connect the end of the second cable (Item 2) [A] to the negative (–) terminal of the booster battery. Connect the other end of the same cable (Item 2) [B] to the engine.

Keep cables away from moving parts.

Start the engine After the engine has started, remove the ground (–) cable (Item 2) [B] first. Remove the cable from the positive terminal on the loader battery.

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ELECTRICAL SYSTEM

A

Removing And Installing The Battery Open the rear door.

Disconnect the negative (–) battery cable [A].

P–03876

P–03878

C

Remove the battery hold down clamp (Item 1) [C].

1

P–03880

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B

Disconnect the positive (+) battery cable [B].

ELECTRICAL SYSTEM (Cont’d)

A

Removing And Installing The Battery (Cont’d) Remove the battery from the loader [A].

P–03873

B

Always clean the terminals and cable ends when installing a new battery [B].

When installing the battery in the loader, do not touch any metal parts with the battery terminals.

P–09589

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Connect and tighten the battery cables. Connect the negative (–) cable last to prevent sparks.

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753 Bobcat Loader Operation & Maintenance Manual

HYDRAULIC/HYDROSTATIC SYSTEM

A

Checking And Adding Fluid Use only recommended fluid in the hydraulic system.

(See SPECIFICATIONS Page 95.)

Stop the loader on a level surface.

2

Lower the lift arms and tilt the Bob–Tach fully back.

Stop the engine.

1

Remove the dipstick (Item 1) [A].

P–03972

The fluid level must be between the marks on the dipstick [B].

B

P–03973

C

Clean the hydraulic reservoir fill screen [C].

Add the fluid as needed to bring the level to the top mark on the dipstick [B].

P–03976

Replacing Hydraulic/Hydrostatic Filter

D

See the SERVICE SCHEDULE Page 41 for the correct service interval.

Open the rear door.

Remove the filter element (Item 1) [D].

Clean the surface of the filter housing where the element seal contacts the housing.

1

Put clean oil on the rubber seal of the filter element.

Install and hand tighten the filter element.

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If fluid is needed, remove the fill cap (Item 2) [A].

A

HYDRAULIC/HYDROSTATIC SYSTEM (Cont’d) Replacing Hydraulic Fluid See the SERVICE SCHEDULE Page 41 for the service interval.

The fluid must also be replaced if it becomes contaminated or after major repairs.

1

Remove the reservoir fill cap (Item 1) [A].

NOTE: Be sure the rubber gasket is installed on the fill cap [A].

P–03972

Raise the operator cab. (See Raising the Operator Cab Page 44.)

B

Disconnect the hose (Item 1) [B] from the case drain filter located on the reservoir. Use a plug and cap on the filter and case drain hose to prevent leakage.

Disconnect the hoses (Item 1) [C] from the case drain filter located on the left drive motor. Use a plug and cap on the filter and case drain hose to prevent leakage.

Remove the case drain filters (Item 2) [B] & [C] Drain the fluid into a container.

1

Replace the hydraulic/hydrostatic filter element. (See Replacing Hydraulic/Hydrostatic Filter Page 65.)

P–05079

Replace both case drain filters (Item 2) [B] & [C].

When all the fluid is removed from the reservoir, reconnect the hose to case drain filter on the reservoir.

C 2

Add the correct fluid to the reservoir until the fluid level is between the marks on the dipstick. DO NOT fill above the top mark on the dipstick.

Dealer Copy -- Not for Resale

2

1 Hydraulic fluid escaping under pressure can have sufficient force to enter a person’s body by penetrating the skin and cause serious injury and possibly death if proper medical treatment by a physician familiar with this injury is not received immediately.

P–03970

W–2145–0290

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W–2103–1285

Start the engine and operate the loader hydraulic controls. Stop the engine. Check for leaks. Check the fluid level in the reservoir and add as needed.

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HYDRAULIC/HYDROSTATIC SYSTEM (Cont’d)

A

Breather Cap

1

See the SERVICE SCHEDULE Page 41 for the correct service interval.

Remove the breather cap (Item 1) [A].

P–05080

NOTE: Be sure the rubber gasket (Item 1) [B] is installed on the fill cap.

B

Clean the filter (Item 2) [B] in the breather cap.

1

Make sure the baffle washer (Item 3) [B] is installed in the hydraulic reservoir.

2 P–01502

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3

Replace the breather cap at regular intervals. (See the SERVICE SCHEDULE Page 41.)

SPARK ARRESTOR MUFFLER

A

See the SERVICE SCHEDULE Page 41 for service interval for cleaning the spark arrestor muffler.

Do not operate the loader with a defective exhaust system.

1 This loader is factory equipped with a U.S.D.A. Forestry Service approved spark arrestor muffler. It is necessary to do maintenance on this spark arrestor muffler to keep it in working condition. The spark arrestor muffler must be serviced by dumping the spark chamber every 100 hours of operation.

If this machine is operated on flammable forest, brush or grass covered land, it must be equipped with a spark arrestor attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442 PRC.

When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside.

Exhaust fumes contain odorless, invisible gases which can kill without warning.

Make reference to local laws and regulations for spark arrestor requirements.

W–2050–1285

Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety glasses or goggles. Failure to obey can cause serious injury.

I–2022–0595

Stop the engine. Open the rear door and rear grill.

W–2011–1285

Remove the plug (Item 1) [A] from the bottom of the muffler.

Never use machine in atmosphere with explosive dust or gases or where exhaust can contact flammable material. Failure to obey warnings can cause injury or death.

W–2068–1285

Dealer Copy -- Not for Resale

P–10322

When the engine is running during service, the steering levers must be in neutral and the parking brake engaged. Failure to do so can cause injury or death.

W–2006–0284

Start the engine and run for about 10 seconds while a second person, wearing safety glasses, holds a piece of wood over the outlet of the muffler.

This will force contaminants out through the cleanout hole.

Stop the engine.

Install and tighten the plug.

Lower the rear grill and close the rear door.

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TIRE MAINTENANCE

A

Wheel Nuts See the SERVICE SCHEDULE Page 41 for the service interval to check the wheel nuts. The correct torque is 105–115 ft.–lbs. (142–156 Nm) torque [A].

Tire Rotation Check the tires regularly for wear, damage and pressure.

(See SPECIFICATIONS Page 95 for the correct tire pressure.)

Rear tires usually wear faster than front tires. To keep tire wear even, move the front tires to the rear and rear tires to the front [B].

P–01535

Recommended tire pressure must be maintained to avoid excessive tire wear and loss of stability and handling capability. Check for the correct pressure before operating the loader.

Tire Mounting Tires are to be repaired only by an authorized person using the proper procedures and safety equipment. Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

B–09976

The rim flange must be cleaned and free of rust. The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire, avoid excessive pressure which can rupture the tire and cause serious injury or death. During inflation of the tire, check the tire pressure frequently to avoid over inflation.

Inflate tires to the MAXIMUM pressure shown on the sidewall of the tire. DO NOT mix brands of tires used on the same loader.

I–2057–0794

Do not inflate tires above specified pressure.

Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W–2078–1285

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B

It is important to keep the same size tires on each side of the loader. If different sizes are used, each tire will be turning at a different rate and cause excessive wear. The tread bars of all the tires must face the same direction.

FINAL DRIVE TRANSMISSION (CHAINCASE)

A

Checking And Adding Oil

1

The chaincase contains the final drive sprockets and chains. Use the same type of oil as the hydraulic/ hydrostatic system. (See SPECIFICATIONS Page 95.)

Stop the loader on a level surface. Stop the engine.

Remove the plug (Item 1) [A].

If oil can be reached with the tip of the your finger through the hole, the oil level is correct.

Add oil as needed through the check plug hole until the oil flows from the hole.

P–03870

Install and tighten the plug.

B

Removing Oil From The Chaincase

1

P–01616

C

Remove the drain plug (Item 1) [C] and drain the oil into a container.

Check the drain plug and replace as necessary.

Dealer Copy -- Not for Resale

Remove the cover (Item 1) [B] which is installed over the drain plug at the bottom rear of the chaincase.

1

P–01619

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FAN GEARBOX

A

See the SERVICE SCHEDULE Page 41 for the correct service interval.

Checking And Maintaining Raise the operator cab. (See Raising the Operator Cab Page 44.)

Remove the plug (Item 1) [A].

Lubricant level is correct if it flows from the check plug hole.

If the level is low, add SAE 90W gear lube through the check plug hole until the lubricant flows from the hole.

Install and tighten the plug.

P–03975

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1

DRIVE BELT

A

Adjusting The Drive Belt Stop the engine.

Open the rear door.

1

Disconnect the negative (–) cable from the battery.

Remove the belt shield fasteners (Item 1) [A].

P–03967

B

Remove the belt shield. [B].

P–03969

C

Loosen the bolt (Item 1) [C] on the spring loaded drive idler.

NOTE: The pointer will be at the 1 o’clock position (Item 2) [C] when the belt tensioner is not under spring tension.

1

2

Dealer Copy -- Not for Resale

The belt tensioner is located between the flywheel and pump pulley.

P–08760

Push the idler pulley against the belt, using a pry bar [D].

The pointer will be at the 3 o’clock position (Item 1) [D] when the idler pulley is against the stop (maximum movement).

D

1

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DRIVE BELT (Cont’d)

A

Adjusting The Drive Belt (Cont’d)

1

Raise the idler assembly slightly so that the pulley is operating on spring tension and not against the stop.

NOTE: Do not set the idler against the travel stop in the 3 o’clock position.

Tighten the mounting bolt (Item 1) [A] to 25–28 ft.lbs.

(34–38 Nm) torque.

Run the engine for a few minutes.

Stop the engine and recheck the pointer position.

P–08762

Readjust if necessary.

Readjust whenever the pointer reaches the 1 o’clock position.

B

Install the belt shield using the fasteners.

Reconnect the negative (–) battery cable.

Replacing The Drive Belt Stop the engine. Open the rear door.

Raise the operator cab. (See Raising The Operator Cab Page 44.)

P–03969

Remove the fan drive belt (Item 1) [C].

C

Remove the negative (–) cable from the battery. (The battery may be removed for additional working clearance.) (See Removing The Battery Page 64.)

1

2

Remove the shield fasteners and the belt shield [B].

The belt tensioner is located between the flywheel and pump pulley.

Loosen and remove the bolt (Item 2) [C] from the belt tensioner.

Remove the belt tensioner assembly.

P–08760

Remove the drive belt from the pump pulley and flywheel.

Remove the drive belt from the loader [D].

D

Install the new drive belt. Install the belt tensioner assembly.

Install the fan drive belt.

Adjust the drive belt. (See Adjusting The Drive Belt Page 73.)

Reinstall previously removed components and connect the negative (–) cable to the battery.

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Close the rear door.

LUBRICATION OF THE BOBCAT LOADER

A

Lubricate the loader as specified in the SERVICE SCHEDULE Page 41 for the best performance of the loader.

Record the operating hours each time you lubricate the Bobcat loader.

1

Always use a good quality lithium based multi–purpose grease. Apply lubricant until extra grease shows.

Lubricate the following locations on the loader: 1. Rod End Lift Cylinder (Both Sides) [A].

P–01532

2. Base End Lift Cylinder (Both Sides) [B].

2 P–01538

C

3. Lift Arm Pivot Pin (Both Sides) [C].

Dealer Copy -- Not for Resale

B

3

P–01536

D

4. Base End Tilt Cylinder (Both Sides) [D].

4

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LUBRICATION OF THE BOBCAT LOADER (Cont’d)

A

5. Rod End Tilt Cylinder [A].

5 P–00861

B

6. Bob–Tach Pivot Pin (Both Sides) [B].

7. Bob–Tach Wedge (Both Sides) [B].

7 P–01564

C

8. 250 Hours: Steering Lever Shaft (2) [C].

8

P–05081

PIVOT PINS

D

All lift arm and cylinder pivots have a large pin held in position with a retainer bolt and lock nut (Item 1) [D].

Check that the lock nuts are tightened to 18–20 ft.–lbs.

(24–27 Nm) torque.

1

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6

BOB–TACH

A

Inspection and Maintenance Move the Bob–Tach levers to engage the wedges [A].

The levers and wedges must move freely.

1

The wedges must extend through the holes in the attachment mounting frame (Item 1) [A].

N–17022

N–17027

Bob–Tach wedges must extend through the holes in attachment. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off and cause injury or death.

B

W–2102–0588

If the wedge does not contact the lower edge of the hole [B] and [C], the attachment will be loose and can come off the Bob–Tach.

1

N–17023

C

Bob–Tach Wedge

Dealer Copy -- Not for Resale

The spring loaded wedge (Item 1) [A] must contact the lower edge of the hole in the attachment (Item 1) [B] and [C].

Wedge Must Contact Lower Edge Of Hole In The Attachment

Inspect the mounting frame on the attachment and the Bob–Tach, linkages and wedges for excessive wear or damage [D]. Replace any parts that are damaged, bent, or missing. Keep all fasteners tight.

D

Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts.

Lubricate the wedges (See SERVICE SCHEDULE, Page 41 and LUBRICATION OF THE BOBCAT LOADER, Page 75).

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SYSTEMS ANALYSIS ADVANCED HAND CONTROLS Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 MONITOR SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

SYSTEMS ANALYSIS

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SERVICE CODES (BOSS Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

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SERVICE CODES The following list contains the BOSS defect codes which can occur. These codes are transmitted to the instrument panel display. Some service procedures for correcting the problems can be found in this manual and other procedures must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL.

DISPLAY READS

CONDITION

Engine Coolant Level

ECL 1

SHUTDOWN, No Coolant

Engine Coolant Temp.

EC–1.1 EC–2.1

SHUTDOWN, Engine Temperature WARNING, Engine Temperature

EC 3 EC 4 EC 5 EC 7

Wiring Not Connected Wiring Shorted High Sensor Voltage Sensor Out Of Range

EP 1 EP 2 EP 3

SHUTDOWN, Pressure WARNING, Pressure Wiring Not Connected

Engine Speed

EP 4 EP 5 EP 7 ES 1

Wiring Shorted High Sensor Voltage Sensor Out Of Range SHUTDOWN, Engine Speed Too High

Air Filter

ES–2.1 ES–6 ES–7 AF 2

WARNING, Engine Speed Slightly High Sensor No Signal Sensor Out Of Range WARNING, Restriction Too High

AF 6 b–2.1 b–2.2 FUEL2

Sensor No Signal WARNING, Bad Battery WARNING, Battery Voltage WARNING, Low Level

FUEL3 FUEL4 FUEL5

Wiring Not Connected Wiring Shorted High Sensor Voltage

FUEL7

Sensor Out Of Range

Engine Oil Pressure

Battery Fuel Level

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SUBJECT

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing.

Check for correct function after adjustments, repairs or service. Untrained operator and failure to follow instructions can cause injury or death.

W–2003–0199

DISPLAY READS

CONDITION

HF1–2 HF1–6

WARNING, High Restriction (1st Filter) Sensor No Signal

Return Filter Condition (853, 863, 873 Only)

HF2–2 HF2–6

WARNING, High Restriction Sensor No Signal

Hydrostatic Fluid

HP 1 HP 2 HP 3 HP 4 HP 5 HP 7 HC 1 HC 2 HC 3 HC 4 HC 5 HC 7

SHUTDOWN, Pressure WARNING, Pressure Wiring Not Connected Wiring Shorted High Sensor Voltage Sensor Out Of Range SHUTDOWN, Temperature WARNING, Temperature Wiring Not Connected Wiring Shorted High Sensor Voltage Sensor Out Of Range

Hydrostatic Fluid Temperature

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SUBJECT Hydrostatic Charge Filter Conditions

753 Bobcat Loader Operation & Maintenance Manual

BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) Troubleshooting Chart The following list shows the effects which can happen to the loader, and the probable causes when the BICS Controller lights are off or flashing. Have the service procedure performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL.

Light ON

Light OFF

Seat

Operator in Seat.

No Operator in Seat.

Lift and tilt functions will not operate.

Seat Bar

Seat Bar Down.

Seat Bar Up.

Lift, tilt and traction functions will not operate.

3

Lift and tilt functions will not operate.

1 2

Valve

Traction

Control Valve Can Be Used.

Loader can be moved forward & backward.

Control Valve Cannot Be Used.

Loader cannot be Loader cannot be moved forward and moved forward and backward. backward.

2 3 2

3 3 1 2 3 4 5 6

Power

BICS Controller is operating correctly.

BICS Controller is not operating correctly.

Seat sensor circuit shorted to battery voltage*.

Seat sensor circuit shorted to ground.

Seat bar sensor circuit shorted to battery voltage*.

Seat bar sensor circuit shorted to ground.

Valve output circuit is open.

Valve output circuit shorted to battery voltage*.

Valve output circuit shorted to ground.

Valve output circuit is not grounded.

Traction lock hold coil circuit is open.

Traction lock hold coil circuit shorted to battery voltage*.

Traction lock hold coil circuit shorted to ground.

Traction lock pull coil circuit is open.

Traction lock pull coil circuit is shorted to battery voltage*.

Traction lock pull coil circuit is shorted to ground.

Lift, tilt and traction functions will not operate.

* Normal BICS operating voltage is less than the electrical system voltage. If voltage is more, the circuit is shorted to system voltage.

NOTES: (1) If the seat and/or seat bar sensor circuits are open, the corresponding lights will be OFF. If one of the lights stay OFF, check the circuit for continuity. See Inspection & Maintenance Instructions in Preventive Maintenance section.

(2) If all five lights flash repeatedly, the voltage supply is greater than 16 volts or less than 9 volts.

(3) Flashing patterns will repeat every 3.25 seconds.

(4) If seat indicator light does not go ON, check for debris, dirt or objects under or behind the seat. The Seat Sensor Override♦ can be used if the seat sensor cannot be activated. ♦ Only on later loaders, and early loaders which have had BICS Controller and switch replaced.

NOTE: If the Seat Bar is lowered before the seat sensor is activated, a 10 second delay will occur before the valve and traction lights come on. (only loaders with BICS controller S/N’s above 200,000 will have this delay.)

ADVANCED HAND CONTROLS (AHC) Troubleshooting Chart The AHC has a built–in diagnostic function which uses the two lights on the left handle.

Both lights will be ON when the AHC is functioning correctly. The lights will flash in a specific pattern to indicate a problem (See Below). (See your Bobcat dealer for service information.)

Number of Flashes Left Hand Light (Lift Circuit) Right Hand Light (Tilt Circuit)

1 Handle Not Calibrated

FLASHING LIGHT MEANS SYSTEM PROBLEM (See Your Bobcat Dealer for Service) 2 3 4 Actuator Not Calibrated

Wiring Fault (Handle)

Wiring Fault (Actuator)

5 Actuator Fault

NOTE: Flashing patterns will repeat every six seconds. One blink will occur if Right or Left Hand Control is not in neutral position before key is turned ON or engine is started.

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Indicator Light

Flashing Indicator Means System Problem (See Your Bobcat Dealer for Service) Effect on Operation of Loader When Light Is Number of OFF Flashes Cause

MACHINE SIGN TRANSLATIONS IMPORTANT (6560573) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 WARNING (6579511) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 SERVICE SCHEDULE (6708212) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 WARNING (6579510) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 WARNING (6703725) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Dealer Copy -- Not for Resale

WARNING (6579528, 6577754, 6579639, 6579509) . . . . . . . . . . . . . . . . . . . 93

MACHINE SIGN TRANSLATIONS

MACHINE SIGNS (DECALS) Machine signs (decals) are an esential part of the loader. (See Page xiv & xv.) This section provides French and Spanish translations of the machine signs that are in English. The Operator’s Handbook is also available in a combination English, French, German, Spanish, Italian and Dutch editions.

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IMPORTANTE (SPANISH) ESTA MAQUINA ESTA EQUIPADA POR LA FABRICA CON UN AMORTIGUADOR DE CHISPAS DEL SILENCIADOR, APROBADO POR EL SERVICIO DE SILVICULTURA DEL U.S.D.A. (DEPARTMENTO DE AGRICULTURA DE LOS ESTADOS UNIDOS).

ES NECESARIO LIMPIAR ESTE AMORTIGUADOR DE CHISPAS DEL SILENCIADOR PARA MANTENERLO EN BUEN ESTADO. HAY QUE DARLE SERVICIO AL AMORTIGUADOR, VACIANDO LA CAMARA DE CHISPAS CADA 100 HORAS DE FUNCIONAMIENTO.

REFIERASE A LAS LEYES Y REGULACIONES LOCALES EN CUANTO A LOS REQUISITOS DEL AMORTIGUADOR DE CHISPAS.

IMPORTANT (FRENCH) CETTE CHARGEUSE EST EQUIPPEE A LA SORTIE DE L’USINE D’UN SILENCIEUX PARA–ETINCELLES APPROUVE PAR LE SERVICE DES EAUX ET FORETS DES ETATS–UNIS. IL EST INDISPENSABLE D’EFFECTUER UN ENTRETIEN REGULIER DE CE PARE–ETINCELLES AFIN DE LE GARDER EN BON ETAT DE MARCHE. L’ENTRETIEN CONSISTE A VIDER LA CHAMBRE A ETINCELLES TOUTES LES 100 HEURES DE MARCHE. SI CET ENGIN EST UTILISE SUR UN TERRAIN COUVERT D’ARBRES, DE BROUSSAILLES, OU D’HERBAGES INFLAMMABLES, IL FAUT INSTALLER LE PARE–ETINCELLES ET LE GARDER EN BON ETAT DE MARCHE. CONSULTER LES APPLICABLES.

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REGLEMENTATIONS

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SI ESTA MAQUINA ESTA DESTINADA PARA TRABAJAR EN BOSQUES, MATORRALES O EN PASTOS QUE PUEDAN INCENDIARSE, ENTONCES TIENE QUE ESTAR EQUIPADA CON UN AMORTIGUADOR DE CHISPAS EN EL SISTEMA DEL ESCAPE Y TIENE QUE MANTENERSE EN PERFECTAS CONDICIONES DE TRABAJO. ES NO HACER ESTO CONSTITUYE UNA INFRACCION DE LA LEY ESTATAL DE CALIFORNIA, SECCION 4442, PRC.

LOCALES

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ADVERTENCIA (SPANISH) EVITE HERIDAS O LA MUERTE

• Mantenga le puerta cerrada excepto para dar servicio.

• Mantenga el motor limpio y que no tenga material inflamable.

• Mantenga el cuerpo. objetos sueltos y la ropa lejos de los conductores eléctricos, piezas móviles, piezas calientes y del escape.

• No use el cargador en lugares donde

hay polvo o gases explosivos o materiales inflamables cerca al escape.

• Todos los gases del escape pueden

• No use nunca éter o líquido del arranque en los motores

• Les liquides sous pression peuvent pénétrer au travers de

• Escapes de líquido bajo presión pueden penetrat en la

• L’acide des batteries provoque de graves brûlures, porter

• El ácido de la batería puede causar quemaduras severas,

• Les batteries dégagent des gaz inflammables et

de diesel que tienen tapones encendedores. Use solamente las ayudas para el arranque que sean aprobados por el fabricante del motor.

piel y causar heridas graves. Se requiere atención médica inmediata. Use gafas. Use cartón para revisar si hay fugas. use gafas. Si el ácido hace contacto con los ojos, la piel o la ropa, lávelos bién con agua. Si el contactor fuel en los ojos, lávelo bién y vaya al médico.

• Las baterias producen gas inflammable y explosivo.

la peau et causer de graves blessures. Consulter immédiatement un médecin Porter des lunettes de sécurité. Utiliser du carton pour repérer les fuites. des lunettes de sécurité. S’il entre en contact avec les yeux, la peau ou les vêtements, rincer généreusement à l’eau. Pour les yeux, appeler un médecin.

explosifs. Tenir les arcs électriques les étincelles, les flammes et las cigarettes allumées à l’écart.

• En cas de démarrage par pontage, effectuer le dernier

Mantenga lejos, arcos, chispas, llamas y tabaco encendido.

branchement (Câble négatif) au moteur (jamais à la batterie). Pour débrancher, déconnecter d’abord le câble négatif du moteur.

• Para arranque con batería auxiliar, conecte de último el

• Ne jamais utiliser d’éther ou de liquide de démarrage sur

cable negativo al motor del cargador (nunca la batería).

Despues de hacer el arranque con cables, quite peimero la conección negativa del motor.

un moteur diesel avec des bougies de préchauffage.

N’employer que les aides au démarrage approuvées par le fabricant.

AVERTISSEMENT (FRENCH) EVITER LES BLESSURES, VOIRE LA MORT

• Maintenir la porte arrière fermée, sauf pour les entretiens.

• Débarasser le moteur de toute matière inflammable.

• Maintenir le corps, les objets non attachés et les vêtements à l’écart des contacts électriques, des pièces mobiles et brûlantes et de l’échappement.

• Ne pas utiliser la machine dans un endroit chargé de poussières ou de gaz explosifs, et où l’échappement risque de toucher des matériaux inflammables.

• Les gaz d’échappement peuvent être mortels. Toujours aérer.

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matar. Ventile siempre el lugar de trabajo.

NEVER MODIFY EQUIPMENT OR USE ATTACHMENTS NOT APPROVED BY BOBCAT COMPANY.

Commande au pied seulement

ADVERTENCIA (SPANISH)

ATTENTION (FRENCH)

EVITE HERIDAS O LA MUERTE

EVITER LES BLESSURES OU LA MORT

NO USE NUNCA EL CARGADOR SIN LEER LAS INSTRUCCIONES. LEA EL MANUAL DEL OPERATIO, EL MANUAL DE SERVICIO Y LA GIA DEL OPERARIO.

NE JAMAIS SE SERVIR DE LA CHARGEUSE SANS INSTRUCTIONS. LIRE LE MANUEL DE L’OPERATEUR EL D’ENTRETIEN AINSI QUE LE GUIDE D’UTILISATION.

NO VIAJE O DE LA VUELTA CON LOS BRAZOS DE ELEVACION ARRIBA. CARGUE, DESCARGUE Y DE LA VUELTA ESTANDO EN UN SITIO PLANO Y NIVELADO. NO EXCEDA LA CAPACIDAD NOMINAL DE FUNCIONAMIENTO (VEA EL AVISO EN EL CARGADOR).

NE PAS SE DEPLACER NI VIRER AVEC LE BRAS RELEVES. CHARGER, DECHARGER ET VIRER SUR UN SOL PLAT ET HORIZONTAL. NE PAS DEPASSER LE CAPACITE NOMINALE (CONSULTER L’AUTOCOLLANT APPOSE SUR LA CARGEUSE).

USE LA BARRA DEL ASIENTO. ASEGURESE BIEN EL CINTURON DE SEGURIDAD.

UTILISER L’ARCEAU DE SECURITE. ATTACHER SOIGNEUSEMENT LA CEINTURE DE SECURITE.

NUNCA MODIFIQUE EL EQUIPO NI USE ADITAMENTOS QUE NO ESTEN APROBADOS POR LA COMPAÑIA BOBCAT.

Dealer Copy -- Not for Resale

Solamente con control de piso

NE JAMAIS MODIFIER L’EQUIPEMENT NI SE SERVIR D’ACCESSOIRES QUE NE SONT PAS APPROUVES PAR BOBCAT COMPANY.

MANTENGA LOS PIES EN LOS PEDALES. MAINTENIR LES PIEDS SUR LES PEDALES. EN LA PENDIENTES, MANTENGA EL EXTREMO PESADO DE CARGADOR EN POSICION ASCENDENTE.

DANS LES PENTES, TOUJOURS MAINTENIR LA PARTIE LA PLUS LOURDE DE LA CHARGEUSE VERS LE HAUT.

ANTES DE BAJARSE DEL CARGADOR POUR QUITTER LA CHARGEUSE: 1. BAJE LOS BRAZOS DE ELEVACION. COLOQUE EL ADITAMENTO BEIN EN EL SUELO. 2. PARE EL MOTOR.

1. ABAISSER LES BRAS DE LEVAGE. POSER L’EQUIPEMENT A PLATE SUR LE SOL. 2. ARRETER LE MOTEUR.

3. PONGA EL FRENO.

3. ENCLENCHER LE FREIN DE STATIONNEMENT.

4. LEVANTE LA BARRA DEL ASIENTO. MUEVA LOS PEDALES HASTA QUE AMBOS SE TRABEN.

4. RELEVER L’ARCEAU DE SECURITE. DEPLACER LES PEDALES JUSQU’A CE QU’ELLES SOIENTE TOUTES DEUX

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NEVER MODIFY EQUIPMENT OR USE ATTACHMENTS NOT APPROVED BY BOBCAT COMPANY.

Commande à la main seulement

ADVERTENCIA (SPANISH)

ATTENTION (FRENCH)

EVITE HERIDAS O LA MUERTE

EVITER LES BLESSURES OU LA MORT

NO USE NUNCA EL CARGADOR SIN LEER LAS INSTRUCCIONES. LEA EL MANUAL DEL OPERATIO, EL MANUAL DE SERVICIO Y LA GIA DEL OPERARIO.

NE JAMAIS SE SERVIR DE LA CHARGEUSE SANS INSTRUCTIONS. LIRE LE MANUEL DE L’OPERATEUR EL D’ENTRETIEN AINSI QUE LE GUIDE D’UTILISATION.

NO VIAJE O DE LA VUELTA CON LOS BRAZOS DE ELEVACION ARRIBA. CARGUE, DESCARGUE Y DE LA VUELTA ESTANDO EN UN SITIO PLANO Y NIVELADO. NO EXCEDA LA CAPACIDAD NOMINAL DE FUNCIONAMIENTO (VEA EL AVISO EN EL CARGADOR).

NE PAS SE DEPLACER NI VIRER AVEC LE BRAS RELEVES. CHARGER, DECHARGER ET VIRER SUR UN SOL PLAT ET HORIZONTAL. NE PAS DEPASSER LE CAPACITE NOMINALE (CONSULTER L’AUTOCOLLANT APPOSE SUR LA CARGEUSE).

USE LA BARRA DEL ASIENTO. ASEGURESE BIEN EL CINTURON DE SEGURIDAD.

UTILISER L’ARCEAU DE SECURITE. ATTACHER SOIGNEUSEMENT LA CEINTURE DE SECURITE.

NUNCA MODIFIQUE EL EQUIPO NI USE ADITAMENTOS QUE NO ESTEN APROBADOS POR LA COMPAÑIA BOBCAT. MANTENGA LOS PIES EN LOS PEDALES. EN LA PENDIENTES, MANTENGA EL EXTREMO PESADO DE CARGADOR EN POSICION ASCENDENTE. ANTES DE BAJARSE DEL CARGADOR 1. BAJE LOS BRAZOS DE ELEVACION. COLOQUE EL ADITAMENTO BEIN EN EL SUELO.

Dealer Copy -- Not for Resale

Solamente con control de mano

NE JAMAIS MODIFIER L’EQUIPEMENT NI SE SERVIR D’ACCESSOIRES QUE NE SONT PAS APPROUVES PAR BOBCAT COMPANY. MAINTENIR LES PIEDS SUR LES PEDALES. DANS LES PENTES, TOUJOURS MAINTENIR LA PARTIE LA PLUS LOURDE DE LA CHARGEUSE VERS LE HAUT. POUR QUITTER LA CHARGEUSE: 1. ABAISSER LES BRAS DE LEVAGE. POSER L’EQUIPEMENT A PLATE SUR LE SOL.

2. PARE EL MOTOR

2. ARRETER LE MOTEUR.

3. PONGA EL FRENO.

3. ENCLENCHER LE FREIN DE STATIONNEMENT.

4. LEVANTE LA BARRA DEL ASIENTO. MUEVA LOS PEDALES HASTA QUE AMBOS SE TRABEN

4. RELEVER L’ARCEAU DE SECURITE. DEPLACER LES PEDALES JUSQU’A

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CE

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Translations not available at time of printing.

753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

Translations not available at time of printing.

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ADVERTENCIA (SPANISH) EVITE HERIDAS O LA MUERTE LLEVE LA CARGA EN POSICION BAJA EL NO OBEDECER ESTA ADVERTENCIA PUEDE CAUSAR LADEAMIENTO O VUELCOS O PERDIDAD DE LA CARGA Y DE LA VISIBILIDAD.

PELIGRO (SPANISH) EVITE LA MUERTE

• MANTENGASE RETIRADO DE ESTA AREA CUANDO

AVERTISSEMENT (FRENCH)

LOS BRAZOS DE ELEVACION ESTAN ELEVADOS, A MENOS QUE ESTEN TRABADOS POW EL TOPE. • EL MOVER EL PIE DEL PEDAL O FALLA DE UNA PIEZA PUEDEN CAUSAR LA CAIDA DE LOS BRAZOS DE ELEVACION.

TENIR LA CHARGE VERS LE BAS. LE NON RESPECT PEUT ENTRAINER UN BASCULEMENT OU UN RENVERSEMENT DE LA MACHINE, UNE PERTE DE LA CHARGE OU DE VISIBILITE.

DANGER (FRENCH) EVITER LA MORT

Dealer Copy -- Not for Resale

EVITER DES BLESSURES OU LA MORT

• EVITER CETTER ZONE LORSQUE LES BRAS DE

LEVAGE RELEVÉS NE SONT PAS ASSURÉS PAR DES ARRETS DE BRAS DE LEVAGE. • UNE PEDALE ACTIONNÉE OU UNE PICE DEFECTUEUSE. PEUT PROVOQUER L’ABAISSEMENT DES BRAS DE LEVAGE.

ADVERTENCIA (SPANISH) EL CILINDRO CONTIENE GAS BAJO ALTA PRESION. EL ABNRIR EL CILINDRO PUEDE SOLTAR LA VARILLA Y CAUSAR HERIDAS O LA MUERTE.

AVERTISSEMENT (FRENCH) LES VERINS RENFERMENT UN GAZ SOUS PRESSION. NE JAMAIS OUVRIR UN VERIN CAR LA TIGE RISQUE DE S’ECHAPPER BRUTALEMENT ET DE CAUSER DES BLESSURES OU MEME LA MORT.

PELIGRO (SPANISH) EVITE LA MUERTE

• EL FORZAR EL IMPLEMENTO CONTRA EL SUELO

HACE QUE LA RUEDDAS DELANTERAS SE ELEVEN.

• NUNCA SE META DEBAJO NI ALCANCE NADA DEBA-

JO DE LOS BRAZOS DE ELEVACION O DEL CILINDRO DE ELEVACION SIN QUE ESTE INSLADO UN TOPE APROBADO EN LOS BRAZOS DE ELEVACION.

DANGER (FRENCH) EVITER LA MORT

• L’ACCESSOIRE PEUT ETRE APPUYE CONTRE LE SOL ET SOULEVER LES ROUES AVANT.

• NE JAMAIS ALLER SOUS NI METTRE LES MAINS

SOUS LES BRAS OU LE VERIN DE LEVAGE SANS QU’UN ARRET DE BRAS DE LEVAGE APPROUVE SOIT INSTALLE.

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SPECIFICATIONS ADDITIONAL PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 FLOOR PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES . . . 99 PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Dealer Copy -- Not for Resale

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

SPECIFICATIONS

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•

LOADER SPECIFICATIONS

Dimensions are given for loader equipped with standard tires and dirt bucket and may vary with other bucket types. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

Specifications 69.3 (1761)

‘‘C”

96° 44.8 (1138) 139.2 (3535)

40° 19.1 (485)

109.1 (2771) 76.0 (1930)

84.6 (2148)

25°

26° 35.5 (900) 96.0 (2438) 120.5 (3059)

7.1 (180)

‘‘B” ‘‘A”

8.8 (223) MC–1113

‘‘A”

7.00 – 15 TIRES – 53.8 in. (1366mm) 10 – 16.5 TIRES – 60.3 in. (1524mm) or 54 in. (1372mm)

‘‘B”

7.00 – 15 TIRES – 45.4 in. (1154mm) 10 – 16.5 TIRES – 50.3 in. (1278mm) or 44 in. (1118mm)

‘‘C”

54 in. BUCKET WIDTH – 55.0 in. (1398mm) 60 in. BUCKET WIDTH – 61.0 in. (1549mm)

Dealer Copy -- Not for Resale

59.6 (1515)

Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

753 PERFORMANCE Rated Operating Capacity (SAE) . . . .

Tipping Load (SAE Rating) . . . . . . . . . .

Operating Weight . . . . . . . . . . . . . . . . . .

SAE Breakout Force – Lift . . . . . . . . . .

– Tilt . . . . . . . . . . .

Axle Torque . . . . . . . . . . . . . . . . . . . . . . . .

Travel Speed . . . . . . . . . . . . . . . . . . . . . .

CONTROLS Vehicle Steering . . . . . . . . . . . . . . . . . . .

Loader Hydraulics – Lift and Tilt . . . . .

Front Auxiliary (Option) . . . . . . . . . . .

Rear Auxiliary (Option) . . . . . . . . . . . .

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting Aid . . . . . . . . . . . . . . . . . . . . . . . .

1350 lbs. (612 kg) 2700 lbs. (1225 kg) 4993 lbs. (2265 kg) 2750 lbs. (12233 N) 2800 lbs. (12455 N) 4400 ft.–lbs. (5966 Nm) 0–6.6 MPH (10,6 km/hr.)

Secondary Brake . . . . . . . . . . . . . . . . . .

Parking Brake . . . . . . . . . . . . . . . . . . . . .

Direction and Speed controlled by two hand levers.

Controlled by separate foot pedals or optional hand controls Controlled by electrical switch on RH steering lever.

Controlled by electrical switch on LH steering lever.

Hand lever throttle: Key–type starter switch and shutdown.

Glow Plug–Rocker Switch activated.

BOSS activated glow plugs (If so equipped).

Two independent hydrostatic systems controlled by two hand operated steering levers.

One of the hydrostatic transmissions Mechanical Disc, foot operated pedal.

ENGINE Make/Model . . . . . . . . . . . . . . . . . . . . . . .

Fuel/Cooling . . . . . . . . . . . . . . . . . . . . . . .

Horsepower (SAE) . . . . . . . . . . . . . . . . .

Maximum Governed RPM . . . . . . . . . .

Torque @ 1600 RPM (SAE) . . . . . . . . .

Number of Cylinders . . . . . . . . . . . . . . .

Displacement . . . . . . . . . . . . . . . . . . . . . .

Bore/Stroke . . . . . . . . . . . . . . . . . . . . . . .

Lubrication . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Ventilation . . . . . . . . . . . . . .

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . .

Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kubota/V2203–B Diesel/Liquid Net: 43 HP (32,4 kW) 2650 RPM Not available at time of printing Four 134.0 cu. in. (2195 cu. cm.)

3.425/3.638 (87/92.4) Pressure System W/Filter External Dry replaceable cartridge w/safety element Diesel–Compression

Service Brake . . . . . . . . . . . . . . . . . . . . .

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SPECIFICATIONS (Cont’d)

Bore Diameter: Lift Cylinder (2) . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . .

Rod Diameter: Lift Cylinder (2) . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . .

Stroke: Lift Cylinder (2) . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . .

Control Valve . . . . . . . . . . . . . . . . . . . . . .

Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . .

Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Function Time: Raise Lift Arms . . . . . . . . . . . . . . . . . . .

Lower Lift Arms . . . . . . . . . . . . . . . . . . . .

Bucket Dump . . . . . . . . . . . . . . . . . . . . . .

Bucket Rollback . . . . . . . . . . . . . . . . . . .

ELECTRICAL Alternator . . . . . . . . . . . . . . . . . . . . . . . . .

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrumentation . . . . . . . . . . . . . . . . . . . .

DRIVE SYSTEM Main Drive . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission . . . . . . . . . . . . . . . . . . . . . . .

Final Drive . . . . . . . . . . . . . . . . . . . . . . . . .

Total Engine to Wheel Reduction . . . . . . . . . . . . . . . . . . . . . . . . .

Axle Size . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheel Bolts . . . . . . . . . . . . . . . . . . . . . . . .

Engine Driven, Gear Type 14.3 GPM (54 L/min.) @ 2480 RPM 2500 to 2600 PSI (17300 to 17900 kPa) Full flow replaceable, 3 micron synthetic media element Doubleacting; Tilt cylinder has custioning feature on dump & rollback 2.00 (50,8) 3.50 (88,9) 1.25 (31,8) 1.50 (38,1) 26.32 (668,5) 14.50 (368,3) 3–spool, open center type w/float detent on lift and electrically controlled auxiliary spool.

SAE standard tubes, hoses & fittings Bobcat Fluid (P/N 6563328) if fluid is not available, use 10W–30/10W–40 Class SE motor oil for temperature above 0°F (–18°C) 5W–30 Motor Oil for temperatures below 0°F(–18° C).

3.4 Seconds 2.8 Seconds 2.5 Seconds 2.1 Seconds Belt driven, 55 amp, open 12 volt, 625 cold cranking amps. @ 0°F. (–18°C); 160 minute reserve capacity at 25 amps 12 volt, Gear Reduction Type; 3.62 HP (2,7 kW) Gauges: Hourmeter, Fuel, Voltmeter, Engine Temperature.

Warning lights:Engine Temperature, Engine Oil Pressure, Hydraulic Oil Temperature & Pressure, Hydraulic filter.

Optional BOSS System Monitors: Engine Coolant Temperature, Engine Oil Pressure, Engine Coolant Level, Hydraulic System Temperature & Pressure, Hydraulic & Air Filters, RPM, Battery Condition, Fuel Level & Machine Hours. Displays visual warnings and sounds audible alarm. Also controls automatic shutdown function and has diagnostic capability.

Hydrostatic 4 wheel drive Infinitely variable tandem hydrostatic piston pumps, driving 2 fully reversing hydrostatic motors #80 HS endless roller chain & sprockets in sealed chaincase with oil lubrication 33:1 2.00 (50,8) (8) 9/16”

CAPACITIES Cooling System . . . . . . . . . . . . . . . . . . . . .

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil W/Filter . . . . . . . . . . . . . . . . . .

Hydraulic Reservoir . . . . . . . . . . . . . . . . .

Hydraulic/Hydrostatic System . . . . . . . .

Chaincase Reservoir . . . . . . . . . . . . . . . .

TIRES Standard . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Pressure . . . . . . . . . . . .

FLOOR PRESSURE Std. Tires–Rated Load . . . . . . . . . . . . . . . .

Unloaded . . . . . . . . . . . . . . . . .

Flot. Tires–Rated load . . . . . . . . . . . . . . .

Unloaded . . . . . . . . . . . . . . . . .

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13 qts. (12,0 L) 14 gals. (53,0 L) 7.5 qts. (7,1 L) 14 qts. (13,0 L) 6 gals. (22,0 L) 8 gals. (30,0 L) 7:00–15, 6 ply rating with steel cap 10:00–16.5, 6 or 8 ply rating 6.50–16 Inflate tires to MAXIMUM pressure shown on the side wall of the tire. DO NOT mix brands of tires used on the same loader.

Front 58 PSI (400 kPa) 37 PSI (255 kPa) 31 PSI (210 kPa) 26 PSI (175 kPa)

–98–

Rear 51 PSI (350 kPa) 59 PSI (405 kPa) 28 PSI (190 kPa) 30 PSI (205 kPa)

753 Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

HYDRAULIC SYSTEM . . . . . . . . . . . . . .

Pump Capacity . . . . . . . . . . . . . . . . . . . .

System Relief at Quick Couplers . . .

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Cylinders . . . . . . . . . . . . . . . .

753

BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES These and other attachments are approved for use on this model Bobcat loader. Do not use unapproved attachments.

Attachments not manufactured by Bobcat Company may not be approved.

The versatile Bobcat loader quickly turns into a multi–job machine with a tight–fit attachment hook–up . . . from bucket to grapple to pallet fork to backhoe and a variety or other attachments. See your Bobcat dealer for more details on the attachments and field accessories shown on the following pages.

Increase the versatility of your Bobcat Loader with a variety of bucket styles and sizes. Styles and sizes include: BUCKET DESCRIPTIONS

Combination Bucket

54 inch Construction – Industrial Bucket 54 inch Construction – Industrial with Teeth 60 inch Construction – Industrial Bucket 60 inch Construction – Industrial with Teeth 54 inch Dirt Bucket 54 inch Utility Bucket 60 inch Utility Bucket 74 inch Snow Bucket Rear Stabilizer

54 inch Fertilizer Bucket 60 inch Fertilizer Bucket 66 inch Litter & Snow Bucket 78 inch Scraping Bucket 60 inch Low Profile Bucket 60 inch Low Profile with Teeth

607 & 709 Backhoe

Perform a wide variety of job functions.

The versatile Bobcat Combination Bucket is ideal for dozing, grappling, leveling, digging, loading and dumping.

Angle Broom

Increase your backhoe performance.

Increase your versatility in a wide range of jobs with a set of frame mounted Bobcat Loader rear stabilizers.

Industrial Grader Scarifier Kit Available

Bobcat backhoe attachments are designed for the pipeliner, municipal worker or contractor, for high production digging.

Econo–Grader

Turn your Bobcat loader into a high performance grading machine. Designed for use by landscaping, asphalt, curb and gutter and concrete flatwork contractors.

Featuring a seven foot, six–way hydraulically controlled moldboard, operated with switches mounting on the loader’s steering levers for precise control.

Landscape Rake Model 5B Model 6B

Break up lumpy soil, pick up rocks as small as 3/4’’, grade, level and scarify in close quarters with the Bobcat Landscape Rake. Use it for ground preparation, for seeding, sodding and lawn leveling. Pick up rocks or had–packed clumps of soil and dump them where you need them with the Bobcat Landscape Rake.

Two attachment options in one! Use it as an economical, but effective grader OR a box blade by utilizing locking end plates.

Angle of the seven–foot moldboard is manually adjusted. Blade pitch adjusted by hydraulically tilting the Bob–Tach.

Dealer Copy -- Not for Resale

(Recommended for use with backhoe)

Put your Bobcat loader to work and clean up almost everything in sight with the hydraulically driven and controlled Angle Broom attachment. Use it to sweep driveways, sidewalks, parking lots, loading docks, warehouses, or countless other applications.

Sweeper – 60 inch – 72 inch

Cleans up construction sites. Cutting edge for scraping mud. Sweeps parking lots, warehouse, docks, etc. Sweeps and collects debris with one attachment.

Vibratory Roller

Planer

Pack and level smooth and easy. The Bobcat Loader Vibratory Roller features either a smooth or padded 48–inch wide drum. The roller provides up to 4156 pounds of force at 2153 vibrations per minute and is ideal for flatwork, trenching and asphalt patchwork contractors. A bolt–on smooth outer shell is also available for converting the padded drum to a smooth drum.

The Bobcat becomes an effective, cost–efficient planing machine with the Bobcat Planer attachment. Quickly removes deteriorated asphalt surfaces.

An ideal tool for busy municipal and construction contractors.

Some attachments may not be available from your local dealer.

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Scarifier (Bob–Tach Mount)

Auger

Trencher

Adjustable depth skids for presetting digging depth. Prepares hard–packed ground for digging or landscaping.

One–to–seven–tooth versatility. Standard five–tooth unit with additional teeth available. Rips asphalt for removal.

Dig 6’’ – 36’’ holes with speed and plumbline accuracy. Utilizing Bobcat Loader hydraulics, the heavy–duty hydraulic auger bites in with low speed, high torque power. Because of a unique knuckle–joint design, the auger will dig vertical holes even though the Bobcat Loader is working on uneven terrain.

Versatile trenching ability. Use these Bobcat trencher attachments for a variety of jobs. The LT204 digs two or three feet deep and 4 to 12 inch trenching widths.

The LT405 digs three to five feet deep and 5 to 12 inches wide. Hydraulic sideshift to get close to walls. Optional trench cleaner.

Industrial Bucket Grapple

Industrial Fork Grapple

Utility Fork/Grapple

Clamp onto heavy and odd–shaped objects, and move them with ease. The Bobcat Industrial Grapple is the ideal attachment for handling scrap, waste or pipe. It’s built strong for tough working conditions.

The Fork Grapple is perfect for handling irregular–shaped metal and other assorted scrap and heavy–duty agricultural applications.

Cut down on daily hand chores and free up your time. The Bobcat Loader Utility Fork and Grapple is the ideal attachment for handling bundled material, loose straw, and manure.

Pallet Fork

Hydraulic Breaker

Tillers

Move bulky or bagged materials in one load. Hook on a pallet fork and move your bagged or bulk material fast. Ideal for all kinds of farm chores and fertilizer handling. In industrial plants and landscaping, handle baled or pallet materials.

Up to 300 ft.–lb. impact energy class.

Backhoe or loader mounting. 2–position loader mounting frame for vertical and horizontal breaking. Quick–change tool system – variety of tool system. Low recoil operating cycle.

Till and mix for seed or sod bed preparation.

The Bobcat Tiller attachments are great for jobs such as breaking up clumps and mixing compost or other materials into existing soil. The Bobcat Tiller features: * 52–inch or 68 inch working width. * Tills at a maximum 6–inch depth. * Bi–directional rotation allows the loader to be driven forward or in reverse.

*SPECIAL APPLICATIONS KIT WHICH INCLUDES A 1/2 INCH LEXAN FRONT DOOR WITH 1/4 INCH TOP AND REAR WINDOWS MUST BE USED WHEN OPERATING THE BOB–TACH MOUNTED HYDRAULIC BREAKER.

Stump Grinder SG–25)

Level II FOPS Top Kit

Maneuverable, powerful stump grinding.

This attachment and a Bobcat loader allow exact placement of powerful stump grinding capability.

For protection from falling trees, rocks for machines involved in site clearing, overhead demolition or forestry per ISO 3449. (Level I protection is provided with the standard cab).

Some attachments may not be available from your local dealer.

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BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES (Cont’d)

BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES (Cont’d) Water Kit

Box Scraper Approved by Bobcat Company & Sold through Bobcat Loader Dealers

A versatile landscaping tool. Use it to separate rocks and debris, grade, level, fill – even tear out old sod. Produces perfect bed for seeding or sodding. Pulverizes dirt clods while keeping rocks and debris ahead of roller action. End plates can be attached to simulate box blade. 72–inch width covers wheel tracks when traveling in reverse.

Used with attachements such as the Planer, Vibratory Roller, Angle Broom or Sweeper, the Water Kit helps reduce dust.

The kit’s 14–gallon tanks are quickly mounted to the loader’s uprights. Water is supplied to the nozzles (a separate nozzle kit for each attachment is required) by an electric pump. The kit contains tanks, pump, plumbing, wiring harness and mounting hardware.

Grade, scarify, backfill or level. With this tool, a Bobcat Loader operator can grade, scarify, backfill or level in close quarters.

Use it on road construction, lawn leveling, ripping hard packed soil or gravel, piling and leveling dirt, manure or other materials. Drag a load or doze it right where you need it.

Snow Blower Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Longwood Grapple Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Bale Handler Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Blow snow with this perfect winter clean–up tool. Blow snow off driveways, sidewalks or in those tight quarters where only a Bobcat skid–steer loader can manage. Powered from the Bobcat Loader auxiliary hydraulics. Rotational spout directs snow where you want it to go.

Turn your Bobcat Loader into a high performance log handler. The Multitek Longwood Grapples are made of high quality steel providing strength and durability for rough working conditions.

Manage large round bales easily with the Bale Handler. It’s a handy and efficient way to move bales from the ground onto a trailer or into a bale feeder. The Bale Handler can be replaced with other attachments quickly, thanks to the Bob–TachTM mounting system.

Rake Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Tree Transplanter Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Angle Blade Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Turn your Bobcat Loader into a versatile landscape machine. The triple–duty York Rake rips up soil with scarifier teeth, blades down high spots and tills holes, and rakes the surface to remove big rocks and debris.

Turn your Bobcat Loader into a tree transplanter. The Caretree Transplanter will dig trees and also load them on a truck or trailer in minutes. It’s simple to operate with complete control from the operator’s seat.

Remove heavy snow from the surface, before it’s compacted. It’s the ideal attachment for cleaning sidewalks, driveways, parking lots, alleys, service stations and warehouse lots. Use a heavy duty version for dozing and backfilling dirt.

Laser Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Tracks Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Hydraulic Fork Positioner Approved by Bobcat Company & Sold through Bobcat Loader Dealers

Use the laser option on your Bob–Tach mounted Grader attachment to increase grade preparation accuracy.

You’ll get better performance in sand, snow and mud. Float over soft, sandy, or muddy ground and get better traction on slippery surfaces with over–tire metal or rubber tracks.

Position pallet fork teeth from the operator’s seat. It uses loader auxiliary hydraulics to change teeth width to handle various pallet sizes.

*SPECIAL APPLICATIONS KIT WHICH INCLUDES A 1/2 INCH LEXAN FRONT DOOR WITH 1/4 INCH TOP AND REAR WINDOWS MUST BE USED WHEN OPERATING THE BOB–TACH MOUNTED HYDRAULIC BREAKER.

Dealer Copy -- Not for Resale

Power Rake

Some attachments may not be available from your local dealer.

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ADDITIONAL PUBLICATIONS The following publications are also available for your Bobcat Loader. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK 6708021–Foot Pedals 6708158–Hand Controls

–Introduces operator to step–by–step basics of Skid–Steer loader operation. Also available in Spanish P/N 6724036.

–gives basic operation instruction and safety warnings.

OPERATION & MAINTENANCE MANUAL 6900438 S/N 515811001–515817499 S/N 516211001–516212999

–complete instruction on the correct operation and the routine maintenance of the BOBCAT loader.

SAFETY VIDEO 6724793

–provides basic safety instructions.

Skid–Steer Loader

SAFETY MANUAL 6556500

EQUIPMENTMANUFACTURERS INSTITUTE 10S.RIVERSIDEPLAZACHICAGO,ILLINOIS60606–37100

SERVICE MANUAL 6900090 –complete maintenance and overhaul instructions for your BOBCAT loader.

–provides basic safety procedures and warnings for your BOBCAT loader. Also available in Spanish P/N 6724451.

PARTS MICROFICHE

–Up–to–date PARTS information is also available. See your BOBCAT dealer.

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SKID STEER LOADER OPERATOR TRAINING COURSE 6722720

WARRANTY 400–900 Series Bobcat Loaders

During the warranty period, the authorized selling Melroe dealer shall repair or replace, at his option, without charge for parts and labor, any part of the Melroe product which fails because of defects in material and workmanship. The owner shall provide the authorized dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Melroe may, at its option, request failed parts to be returned to the factory. Travel time of mechanics and transportation of the Melroe product to the authorized Bobcat Loader dealer for warranty work are the responsibility of the owner.

The warranty does not apply to tires or other trade accessories not manufactured

by Melroe. The owner shall rely solely on the existing warranty, if any, of the respective manufacturers thereof. Warranty does not cover replacement of scheduled service items such as oil, filters, tune–up parts, and other high–wear items. The warranty does not cover damages resulting from abuse, accidents, alterations, air flow obstructions, or failure to maintain or use the Melroe product according to the instructions applicable to it.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT THOSE OF TITLE), EXPRESSED OR IMPLIED, AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE AUTHORIZED SELLING DEALER OR MELROE BE LIABLE FOR DOWNTIME EXPENSES, LOSS OF MACHINE USE OR OTHER INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES.

6570162 (1–96)

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Printed in U.S.A.

Dealer Copy -- Not for Resale

The Melroe Company warrants to its authorized dealer and authorized dealers of Melroe Equipment, Ltd., who in turn warrants to the original buyer (owner) that each new Bobcat Loader will be free from proven defects in material and workmanship for 12 months after delivery to the owner.

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