Belarus 920.4 952.4 with motor D-245.43S3A D-245.5S3A Tractor Parts Catalogue & Assembly Manual -

BELARUS 920.4/952.4 with motor D-245.43S3A/D-245.5S3A

952.4-0000010-01 KDS

CATALOGUE OF PARTS AND ASSEMBLY UNITS

The catalogue was prepared by engineer of Department of Design and Experimental Works 1 (DDER-1) E.N. Bogdanovich. Basic data was provided by key specialists of DDER-1 of RUE “Minsk tractor works”.

Chief editor - I.N.Uss, Chief Designer of PA “MTW”, Director of Scientific and Technical Center of RUE “MTW”.

Executive editor– A.G. Stasilevich, Design manager for tractor production.

Publications Assistant —O. N. Natalevich, Head of Design Bureau of Maintenance Documentation.

RUE “Minsk Tractor Works” constantly works on improving the output goods and retains the right to change the design, technical data without prior notification of the customers.

Some designations, descriptions and figures in this catalogue may differ from actual ones on your tractor. For detailed information, contact your dealer and use information bulletins, published by PA “MTW” and regularly circulated among the consumers.

© RUE “Minsk Tractor Works”, 2009 All rights reserved. This book may not be reproduced or copied in full or in part without written permission of RUE “Minsk Tractor Works”.

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CONTENTS Introduction ........................................................................................................................ 4 How to use this catalogue .................................................................................................4 Application ......................................................................................................................... 5 Index of groups and subgroups of catalogue assembly units and parts ......................... 7 Assembly units and parts ..................................................................................................12

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INTRODUCTION The present catalogue contains the whole range of assembly units and parts for tractors BELARUS 920.4/952.4, equipped with diesel engines D-245.43S3A/D-245.5S3A. The catalogue is meant for organizations and firms that are concerned with tractor sales, operation and repair. It can be used in calculation and preparation of orders for spare parts and serves as a manual during tractor disassembling and assembling.

All changes related to tractor design development are represented in respective information sheets.

HOW TO USE THE CATALOGUE Catalogue includes tractor assembly units and parts.

Assembly units and parts are divided into groups and subgroups according to functional attribute. This directory is well illustrated with axonometric figures of knocked-down tractor components. All parts in the figures have sequence numbers (figure numbers). For ease of catalogue reference in search for necessary part the same sequence numbers are placed in column “Pos. No.” in the text part of the catalogue in ascending order from top downward. The figures referred to in the catalogue are well-done in the terms of art and let the user get acquainted with structure and configuration of parts and assembly units. They can serve as a manual for carrying out disassembling and assembling operations.

For example, the following record is given in the catalogue: “...240-10041004 Connecting rod (13,20,21,37-39)”.

It means that assembly unit “Connecting rod” in the number of 4 pieces per diesel engine consists of the following parts: bushing (pos. 21), connecting rod (pos. 20), connecting-rod bolt (pos. 13), connecting-rod cap (pos. 39), washer (pos. 38) and nut (pos. 37). “Quantity” column gives number of assembly units and parts used in this subgroup (1004) per tractor.

Conventional seven-digit system of assembly unit and parts designation (after prefix) is applied for the tractors.

Prefixes A1, A2 and A3 that follow seven-digit part number mean that the design of these parts or assembly units has been changed, but is still interchangeable with the previously produced designs. Prefixes , 1, 2, , , , etc. mean that new part designs will not be interchangeable with parts of previously produced designs, but are interchangeable with each other within the range of one symbol.

Digit prefixes that follow the part or assembly unit number, e.g. 01, 02, 03, etc., describe part or assembly unit version (structural or climatic) and these parts are not interchangeable with each other.

For example, parts “240-1104300-01 (1st cylinder tube) and “240-1104300-02 (2nd cylinder tube)” have different structural variations and are not interchangeable.

Some parts, taken from previous tractor models, have alphanumeric designations. For example, “ 18-055- -01 Sealing ring”.

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APPLICATION The tractors “BELARUS-920.4/952.4” are intended for performance of various agricultural operations with mounted, semi-mounted and trailed machines and implements, for transport and loading operations, driving of fixed and agricultural machines. These tractors are delivered to the customers in the Republic of Belarus and abroad.

The tractor “BELARUS-920.4/952.4” is general-purpose wheeled tractor of traction class 1,4.

The tractor “BELARUS-920.4” is equipped with the engine D-245.43S3 , produced by UP MMZ, with electronic control system, power 62 kW. The emission level of the engine corresponds to environmental requirements of stage IIIA. The tractor “BELARUS-952.4” is equipped with the engine D-245.5S3 , produced by UP MMZ, with electronic control system, power 70 kW. The emission level of the engine corresponds to environmental requirements of stage IIIA. The coupling clutch is frictional, one-disk, spring-loaded, with mechanical control. The CC overlays are ceramic-metal.

The gearbox is mechanical synchronized, with synchronized accelerator, that doubles the number of gears.

The rear axle – with the main drive, differential and final drives. Control of DL is electrohydraulic.

Front driving axle – with main drive, self-locked differential, final drives (planetarycylindrical reduction units). Drive of front driving axle is transfer gearbox with automatic engagement of FDA, two cardan shafts and intermediate support with overload clutch.

Brakes: Working brakes are multidisk, oil-lubricated (“wet brakes”), located on shafts of the driving gears of the final drives; parking brake is independent, with independent manual control.

Drive of trailer brakes is hydraulic, interlocked with tractor brakes control.

Hydraulic system is remote-cylinder with hydraulic lift, with rear right doubled outlets of hydraulic system.

Rear lift linkage is NU-2, with adjustable cross beams; lower links of lift linkage are telescopic; external link blocking, with telescopic stabilizers.

Rear power take-off shaft (PTO) is independent, two-speed (540 and 1000 min-1) and synchronous. The direction of rotation is clockwise when viewed from the shaft end face.

PTO shaft end extensions – PTO 1 (6 splines, 540 min-1), PTO 2 (21 splines, 1000 min-1).

Steering is hydrostatic (HSC); the dosing pump is gerotor-type; the feed pump is geartype, the direction of rotation is left. The executing mechanism is hydraulic cylinder of bidirectional operation.

The cabin is unified, protective, providing safety, micro-climate, noise and vibration insulation. The cabin is equipped with electrical wipers for front and rear screens, windscreen washer, cabin heater, with a sprung seat Grammer adjustable for operator's height and weight. The additional front working lights are mounted on the brackets of front lights.

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INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 11

Subgroup

Fig.No Name

Page Fuel system

1101 1108 1108

11.1 11.2 11.3

Fuel tanks Fuel supply control Air cleaner installation Gas exhaust system

10 12 14

1205

12.1

Muffler installation Cooling system

16

1301 1309 1317

13.1 13.2 13.3

Cooling unit Fan guard Cooler installation

18 20 22

1601 1601 1601 1601

16.1 16.1 16.2 16.3

Clutch Clutch installation 240-1005009-03 Clutch installation 240-1005009-06 Clutch housing Clutch housing. Shifter

1601

16.4

1601 1602

16.5 16.6

12 13

16

17

Clutch housing (PTO shaft drive, linkage hydraulic system pump drive) Clutch housing. PTO shaft drive. (neng=1800 min-1) Clutch control

24 26 28,30 32 34 36 38

Gear box (GB) 1721 1721 1723 1701 1701 1701 1701 1701 1701 1701 1702 1702 1703 1703

17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 17.9 17.10 17.11 17.12 17.13 17.14

Mechanical step-down reduction gear unit Synchronized step-down reduction gear unit Control of mechanical (synchronized) reduction gear unit Gear box. Versions GB housing. FDA drive.

Primary shaft and secondary shaft of mechanical GB Primary shaft of synchronized GB Secondary shaft of synchronized GB 1st gear and reverse gear shaft Intermediate shaft. Inner shaft.

Mechanical GB control mechanism. Fork housing.

Synchronized GB control mechanism. Fork housing.

Mechanism of right singe-lever gearbox control.

Mechanism of double-lever gearbox control Transfer gearbox

40 42 44 46 48 50 52 54 56 58 60 62 64 66

1802 1802

18.1 18.2

Transfer gearbox Transfer gearbox control Cardan drive

68 70

2203 2210

22.1 22.2

72 74

2300 2302 2303 2308

23.1 23.2 23.3 23.4

Cardan shaft. Cardan shaft intermediate support.

Cardan drive guard.

Front driving axle (FDA) Front driving axle 822-2300020 Gear Differential unit Final drive reduction gear unit of front driving axle

18

22

23

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76 78 80 82

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 24

Subgroup

Fig. No Name

2401,2407 2403 2409 2409

24.1 24.2 24.3 24.4

2707 2707

27.1 27.2

27

Page

Rear axle Rear axle housing. Final drive Differential unit. Bearing carrier Differential locking mechanism Differential locking mechanism of wet type Drawbar hitch Drawbar hitch Drawbar hitch (configuration variants)

28

86 88 90 92 94 96

Frame 2801 2805 2807

28.1 28.2 28.3, 28.4

Trailer hook 1220-2807010-

30.1

Steering link

106

Wheels and hubs Front driving wheels

108

Rear driving wheels. Rear wheels hubs Wheel hub

110 112

Semi-frame Trailing appliance

30

98 100 102, 104

Steering link 3003

31 3101 3104,3107 3104

31.1, 31.2 31.3 31.4

34

Steering control 3401 3407 3405 3407

34.1 34.2 34.3 34.4

3502, 3503 3502 3502 3503 3504, 3507 3504, 3507 3506 3513 3514 3521 3521

35.1 35.2 35.3 35.4 35.5 35.6 35.7 35.8 35.9 35.10 35.11

3711 3700 3700 3700 3738 3716 3703 3730 3700 3711 3712 5205 5205

37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9 37.10 37.11 37.12 37.13

35

37

Steering column Steering control 1025-3400010-01 Hydraulic cylinder 63 (63x30-200) Tank Brakes Brakes. Dry brakes control Brakes (version) Wet brakes (left/right) Brakes. Wet brakes control Parking brake. Parking brake control Parking brake. Parking brake control (for wet brakes) Air drive Ballon Valve brake Coupling head Coupling head Electrical equipment

114 116 120 122

Head lamps installation Engine electrical equipment Transmission electrical equipment Cabin electrical equipment Signalling beacon installation Rear lights installation Storage battery installation Heater electrical equipment Conditioner installation Working lights installation Front lights installation Windscreen washer installation Windscreen wiper installation

146 148 150 152 154 156 158 160 162 164 166 168 170

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124 126 128 130 132 136 140 142 142 144 144

INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 38

Subgroup

Fig. Name

Page Instruments

3805 3805 3805

38.1 38.2 38.3

3901 3912 3919

39.1 39.2 39.3

39

Dashboard Dashboard Dashboard Tools and accessories Operator tool First aid kit Tool box installation

42

172 174 176 178 178 180

Power take-off (PTO) 4202 4202 4204 4216 4235

42.1 42.2 42.3 42.4 42.5

Rear PTO shaft Rear PTO shaft Side PTO shaft Control of rear PTO shaft Ballast

46

182 186 190 192 194

Hydraulic system 4604 4605 4605 4607 4607 4607 4607

46.1 46.2 46.3 46.4 46.5 46.6 46.7

4607

46.8

4607 036.50 70 4625 4634 4635 4635

46.9 46.10 46.11 46.12 46.13 46.14 46.15

6700

67.1 67.2, 67.3 67.4 67.5

67

6700 6702 6708 68

Pump drive Mechanism of rear lift linkage Telescopic stabilizer Hydraulic system 1221-4600010-02 Hydraulic system housing 1221-4600015-02 Hydraulic system 1021-4600010 Hydraulic system housing 1021-4600015 Control of hydraulic distributor valve RS213 Mita, RS 213 Belarus, 70 Hydraulic system housing and filter Fast coupling Hydraulic distributor valve 70 Hydraulic lift cylinder Distributor valve of hydraulic lift Control of hydraulic lift Hydraulic lift Tractor cabin

196 198 204 206 208 212 214 216 218 222 224 228 230 232 234

Tractor cabin. Rear wings

236

Roof

240

Cabin floor Cabin doors

242 244 Seat

6800 6804 6801 6809

68.1 68.2 68.3 68.4

Operator seat Operator seat Seat suspension Additional seat Conditioner system

246 250 252 256

8100 8114 8101

81.1 81.2 81.3

Air conditioner installation Air conditioner installation Heater (upon request)

258 260 262

81

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INDEX OF GROUPS AND SUBGROUPS OF CATALOGUE ASSEMBLY UNITS AND PARTS Group 82

Subgroup

Fig.No

Name

Page Cabin accessories

8201 8201 8204

82.1 82.2 82.3

Inside rear-view mirror Side rear-view mirror Sun visor Fin assembly

266 266 266

8400 8400 8400 8403 8403 8405

84.1 84.2 84.3 84.4 84.5 84.6

Facing (right view) Facing (top view) Facing (front view) Front wings (for FDA 822-2300020-02 with expanded hoses) Front wings (for FDA 822-2300020-04 with short hoses) Foot step

268 270 272 274 276 278

84

87

Control system 8700 8700

87.1 87.2

Control of DL and PTO shaft Control of MMZ engines

280 282

APPENDIX . Diesel engines D-245.S3A, D-245.2S3A,D-245.5S3A, D-245.43S3A (for MTZ tractors) Catalogue of assembly units and parts 245S3A-0000100 KD Adopted abbreviations and conventional notations: GOST – State Standard OST – Industry-specific standard TU – Technical Specifications TU RB – Technical Specifications of the Republic of Belarus MMZ – Minskiy Motornyi Zavod (Minsk Motor Plant) KDS – Catalogue of parts ans assembly units KD – Catalogue of parts Russian (Cyrilic Alphabet) Symbols and designations used in Catalogue and corresponding English Equivalents Russian (Cyrilic Alphabet) Symbols A

;

1/8”

; 80 -… ; ; 80; ; -70; ; 80 -…; 15 ; ; 70 -… ; ; 125 ; ; 8 8 …

-114 ; 10; -3

English Equivalents A B V G Gg D ZH Z I K; KG1/8” L M N P; 80P-… ; PR R; R80; R ; RP-70; S; 80S-…; S15 ; S U; 70U-…

H; HCHP C; C125 CH; SCH SH NMSH; NSH SHCH 8 SHP 8 …KZS… SCH-114B; SSH HCHP 10; HCHM TKRN-3 AMOVT

Russian (Cyrilic Alphabet) Symbols -26 1/8” 75-

50

3/8”

-9-

English Equivalents HS-26 PKSH 1/8” R75-V3VR YAVAG AUSH ASH EMUSH US SHS F50 VK SHCK PK KG 3/8” DOT TD

Fig.11.1 Fuel tank

- 10 -

Group 11. Fuel system Subgroup 1101. Fuel tank Fig.No Pos.No 11.1 1 2 3 4 5 6 7 8 9 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37

Assembly unit or part number Q-ty 1221-1101690-01 2 6-6gx10.58.019 GOST 17473-80 4 OST 37.001.115-75 4 6-6 .6.019 GOST 5915-70 4 .265 -01 1 200-3806026 1 80-1101067 5 5-6g 16.58.019 GOST 174735 80 1/8". 12.019 1 920-1101162-11 1 920-1101162-10 1 1221-1101530 2 14 4 -43-03 4 1221-1101680 2 1221-1101510 or 1 1221-1101510 1221-1101620 1 082-1103010 1 85-1101002 1 36-1101070 1 8.01.019 GOST 11371-78 1 OST 37.001.115-75 1 8-6g 20.88.35.019 GOST 7796-70 1 11,112-100 GOST 3722-81 1 822-1101081 2 920-1101260 1 XC-61 2 70-11010351 12-6g 45.88.35.019 GOST 7796-70 8 12 OST 37.001.115-75 8 1221-1101130 4 10-6 .04.019 GOST 5916-70 12 10 OST 37.001.115-75 12 10-6g 25.88.35.019 GOST 7796-70 8 920-1101162-03 1

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Name Clamp Screw Washer Nut Sensor Gasket Washer Screw Plug Pipe Pipe Fuel intake Washer Seal 6 Clamp Tank Elbow Plug Pipe Chain Washer Washer Bolt Ball Adapter Throat Clamp Hose Bolt Washer Bracket Nut Washer Bolt Pipe

Fig.11.2 Fuel supply control - 12 -

Group 11. Fuel system Subgroup 1108. Fuel supply control Fig.No Pos.No 11.2 1 2 5 6 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 27 28 30 31 33 34 35 38 39

Assembly unit or part number 1221.4-1108000 1221-1108105 1221-1108350 1221.4-1108004 1221.4-1108007 3022-1108003 80-1108028 80-1108178 80 -1108344 80 -1108347 822-1108028 70-1115012 70-3506027 2522-6702066-01 13.11.000 8-6g 45.88.35.019 GOST 7795-70 10-6g 45.88.35.019 GOST 7795-70 8-6g 25.88.35.019 GOST 7796-70 6-6g 25.88.35.019 GOST 7798-70 8-6g 14.88.35.019 GOST 7798-70 8-6 .6.019 GOST 5915-70 14 1,5-6 .04.019 GOST 5916-70 2 12.019 GOST 397-79 6 22 OST 37.001.163-75 6 OST 37.001.115-75 8 OST 37.001.115-75 10 OST 37.001.115-75 0023 or 225360 FT1743

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 6 2 2 3 2 2 2 2 9 2 1

- 13 -

1

Name Fuel supply control Bracket Handle Plate Bracket Lever Washer Friction washer Rod Disk spring Washer Clamp Bushing Bushing Handle Bolt Bolt Bolt Bolt Bolt Nut Nut Forelock Pin Washer Washer Washer Electronic pedal Manual control sensor

Fig.11.3 Air cleaner installation - 14 -

Group 11. Fuel system Subgroup 1109. Air cleaner installation Fig,No Pos.No Assembly unit or part number 11.3 1025.4-1109125-01 1 1025-11090103 245-1008029 6 8-6gx25.88.35.019 GOST 7796-70 7 8-6 .6.019 GOST 5915-70 8 8.01.019 GOST 6958-78 9 OST 37.001.115-75 11 78-0532 13 FPG 09-0219 14 "NORMA" TORRO 90-110/9-C6W 15 "NORMA" TORRO 70-90/9-C6W 16 1317.08

Q-ty 1 1 2 2 4 2 1 1 2 2 1

- 15 -

Name Air cleaner installation Pipe Tube Bolt Nut Washer Washer Bracket Air filter (Donaldson) Clamp Clamp Silicon tube 60 80 (red)

Fig.12.1. Muffler - 16 -

Group 12. Gas exhaust system Subgroup 1205. Muffler Fig.No Pos.No Designation 12.1 245-1205015 245-1205130 1 245-1205020 2 245-1205131 3 245-1205132 4 10.01.019 GOST 11371-78 5 10-6 .6.019 GOST 5915-70

Q-ty 1 1 1 1 1 2 2

- 17 -

Name Muffler (1-5) Clamp (2-5) Muffler Joke Clamp Washer Nut

Fig.13.1 Cooling unit - 18 -

Group 13. Cooling system Subgroup 1301. Cooling unit Fig.No Pos.No 13.1 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 24 28 29 30 31 33 35 36 37 38 39 40 42 43

Assembly unit or part number 952.4-1301310 952.4-1301320 952.4-1301330 952.4-1301330-01 70-1309080 952.4-1311001 1025-13020031520-1302072 80-1302011 80-1311002 80-1311003 80-1311004 80-1311006 80 -131101080 -1311011 85-1302071 85-1303001 85-1303010 90-1302004 54.06.413 6-6g 40.88.35.019 8-6g 55.88.35.019 GOST 7795-70 8-6g 16.88.35.019 GOST 7796-70 6-6g 16.88.35.019 GOST 7798-70 8-6g 25.58.019 GOST 17475-80 6-6 .6.019 GOST 5915-70 8-6 .6.019 GOST 5915-70 8.01.019 GOST 6958-78 3,2 18.019 GOST 397-79 6 OST 37.001.115-75 8 OST 37.001.115-75 1/4". 12.019 TU 23.1.506-91 "NORMA "TORRO 16-25/9-C6W "NORMA "TORRO 32-50/9-C6W 1025.13.01.010 14 23-1,6 GOST 10362-76

Q-ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 8 1 2 2 8 4 4 2 12 1 2 4 1 1

- 19 -

Name Seal Seal Seal Seal Fan housing Bracket Tie-rod Bracket Bracket Clamp Bushing Plate Disk Expansion tank Plug Shock absorber Hose Hose Pipe Spring Bolt Bolt Bolt Bolt Screw Nut Nut Washer Forelock Washer Washer Plug Clamp Clamp Water radiator Hose (400 mm)

Fig.13.2 Fan guard

- 20 -

Group 13. Cooling system Subgroup 1309. Fan guard Fig.No Pos.No Designation 13.2 1025-1309300 1 1025-1309070 2 1025-1309075 3 1025-1309075-01 4 1025-1309075-02 5 1025-1309080 6 1025-1309080-01 7 1025-1309085 8 1025-1309090 10 1025-1309041 11 1025-130905113 8-6g 20.88.35.019 GOST 7796-70 14 6-6g 14.88.35.019 GOST 7798-70

- 21 -

Q-ty 1 1 2 1 1 1 1 1 1 1 1 1 9

Name Fan guard Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Left guard Right guard Bolt Bolt

Fig.13.3 Cooler installation

- 22 -

Group 13. Cooling system Subgroup 1317. Cooler installation Fig.No Pos.No Designation 13.3 1 1025-1317100 2 "NORMA" GBS 71/25 W2 3 4 1025 -1317600 5 1025-1317735 6 7 1025-1317610 8 "NORMA" GBS 61/20 W2 9 10 1025 -1317620 11 8-6 .6.019 GOST 5915-70 12 8.01.019 GOST 6958-78 13 OST 37.001.115-75 14 8-6g 16.88.35.019 GOST 7796-70 15 1/4". 12.019 TU 23.1.506-91 16

Q-ty 1 8 2 1 2 1 1 2 1 1 2 4 4 4 2 1

- 23 -

Name Charged air cooler Clamp Silicon tube 60 80 blue Air pipeline Bracket Silicon tube 60 80 red Air pipeline Clamp Silicon tube 50 100 red Air pipeline Nut Washer Washer Bolt Plug Silicon tube 63 80 blue

Fig.16.1. Clutch installation 240-1005009-03

- 24 -

Group 16. Clutch Subgroup 1601. Clutch installation

16.1, 16.1 1

2

3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

240-1005009-06*

Fig.No Pos.No

240-1005009-03

Q-ty

80-160109080-1601090 85-160112085-1601130-01 or 85-1601130-02 80-160113070-1601138-01 or 70-1601138-02 566528

1 1 1

1 1 -

Clutch disk (5-15, 18-31) Clutch disk (5-15, 18-27, 28-31) Backing plate (12-15, 23) Driven disk (engages 2, 3)

2

1 -

Driven disk (engages 2 , 3 ) Friction plate (enclosed into 1)

-

12

2-4 8.32 GOST 12642-80 566529

24

-

-

12

6 1 12 12 6 3 3 3 2 12 1 1 1 6 3 3 6 6 6

6 1 12 12 6 3 3 3 2 12 1 1 1 6 3 3 6 6 6

Segment GBV 156400 (7650861d) (enclosed into ) Non-threaded fastener (enclosed into 1) Non-threaded fastener TT2 7050914 (enclosed into 1 ) Bushing Pressure disk Forelock Washer Pin Release lever Spring Fork Washer Damper Bushing Backing plate (assembled with 16 and 17) Hub (enclosed into 15) Non-threaded fastener (enclosed into 15) Adjusting nut Lock washer Washer Washer Bolt

3 9

3 9

Non-threaded fastener Nut

9 9 9 6 9 9 6 6

9 9 9 9 9 6 6

Washer Cage Spring Spring Insulating washer Plate Washer Bolt

Designation

70-1601074 80-1601093 3,2 18.019 GOST 397-79 85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 70-1601062 70-1601091 70-1601053 85-160112570-1601051 22.01 GOST 10299-80 85-1601109-A 85-1601086 8.01.019 GOST 11371-78 OST 37.001.115-75 8-6g 16.88.35.019 GOST 7796-70 23 30.01 GOST 10299-80 24 12 1,25-6 .6.019 GOST 5915-70 25 12 OST 37.001.115-75 26 85-160107227 85-1601115 27a 77.55.121-1 28 85-160111829 85-1601124 30 85-1601121 31 85-1601126 *upon request

- 25 -

Name

Fig.16.1a. Clutch installation 240-1005009-06

- 26 -

Group 16. Clutch Subgroup 1601. Clutch installation

16.1, 16.1 1

2

3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

240-1005009-06*

Fig.No Pos.No

240-1005009-03

Q-ty

80-160109080-1601090 85-160112085-1601130-01 or 85-1601130-02 80-160113070-1601138-01 or 70-1601138-02 566528

1 1 1

1 1 -

Clutch disk (5-15, 18-31) Clutch disk (5-15, 18-27, 28-31) Backing plate (12-15, 23) Driven disk (engages 2, 3)

2

1 -

Driven disk (engages 2 , 3 ) Friction plate (enclosed into 1)

-

12

2-4 8.32 GOST 12642-80 566529

24

-

-

12

6 1 12 12 6 3 3 3 2 12 1 1 1 6 3 3 6 6 6

6 1 12 12 6 3 3 3 2 12 1 1 1 6 3 3 6 6 6

Segment GBV 156400 (7650861d) (enclosed into 1 ) Non-threaded fastener (enclosed into 1) Non-threaded fastener TT2 7050914 (enclosed into 1 ) Bushing Pressure disk Forelock Washer Pin Release lever Spring Fork Washer Damper Bushing Backing plate (assembled with 16 and 17) Hub (enclosed into 15) Non-threaded fastener (enclosed into 15) Adjusting nut Lock washer Washer Washer Bolt

3 9

3 9

Non-threaded fastener Nut

9 9 9 6 9 9 6 6

9 9 9 9 9 6 6

Washer Cage Spring Spring Insulating washer Plate Washer Bolt

Designation

70-1601074 80-1601093 3,2 18.019 GOST 397-79 85-1601108 85-1601096 85-1601094 85-1601083 85-1601097 70-1601062 70-1601091 70-1601053 85-160112570-1601051 22.01 GOST 10299-80 85-1601109-A 85-1601086 8.01.019 GOST 11371-78 OST 37.001.115-75 8-6g 16.88.35.019 GOST 7796-70 23 30.01 GOST 10299-80 24 12 1,25-6 .6.019 GOST 5915-70 25 12 OST 37.001.115-75 26 85-160107227 85-1601115 27a 77.55.121-1 28 85-160111829 85-1601124 30 85-1601121 31 85-1601126 *upon request

- 27 -

Name

Fig.16.2. Clutch housing

- 28 -

Group 16. Clutch Subgroup 1601. Clutch housing Fig.N Pos. o No 16.2

Designation

Q-ty

Name

Remark

74-1600010-02

1*

Version code 12

74-1600010-03

1

50-1600010-06

1*

50-1600010-08

1*

70-1600010-02

1*

Clutch housing (neng=1800 min-1, synchronized reduction gear unit) Fig.16.2: 1, 3-7, 10-25; Fig.16.3: 3-8; Fig.16.4: 1-5, 6 , 7-10, 11 , 12-26, 27 , 28 , 29 ,30 , 31 , 32; Fig.16.5 : 1 , 2 , 3-8; Fig.17.2: 1-,7, 8, 9.

Clutch housing (neng=1800 min-1, synchronized accelerator) Fig.16.2: 1, 3-7, 10-25; Fig.16.3: 3-8; Fig.16.4: 1-5, 6 , 7-10, 11 , 12-26, 27 , 28 , 29 ,30 , 31 , 32; Fig.16.5 : 1 , 2 , 3-8.

Fig.17.2: 1-7, 8 , 9.

Clutch housing (neng=1800 min-1, mechanical reduction gear unit) Fig.16.2: 1, 3-7, 10-25; Fig.16.3: 3-8; Fig.16.4: 1-5, 6 , 7-10, 11 , 12-26, 27 , 28 , 29 ,30 , 31 , 32; Fig.16.5 : 1 , 2 , 3-8; Fig.17.1: 1-7, 8, 9, 10.

Clutch housing (neng=1800 min-1, mechanical accelerator) Fig.16.2: 1, 3-7, 10-25; Fig.16.3: 3-8; Fig.16.4: 1-5, 6 , 7-10, 11 , 12-26, 27 , 28 , 29 ,30 , 31 , 32; Fig.16.5 : 1 , 2 , 3-8; Fig.17.1: 1-7, 8 , 9, 10.

Clutch housing (neng=1800 min-1, shuttle gear) Fig.16.2: 1, 3-7, 10-25; Fig.16.3: 3-8; Fig.16.4: 1-5, 6 , 7-10, 11 , 12-26, 27 , 28 , 29 ,30 , 31 , 32; Fig.16.5 : 1 , 2 , 3-8; Fig.17.4: 1-10, 17-19, 25-27.

* Upon request

- 29 -

Version code 13

Version code 06

Version code 08

Version code 22

Fig.16.2. Clutch housing - 30 -

Group 16. Clutch Subgroup 1601. Clutch housing Fig. Pos. No No 16.2

Designation

Q-ty

Name

70-1601015 1 70-1601015-03 1** 70-1601015-04 1*** 2 01-015 2 3 10 25 2 4 50-1601345 1 5 70-1601344 1 6 OST 37.001.115-75 11 7 8-6g 20.88.35.019 GOST 7796-70 7 8 16 OST 37.001.115-75 10 9 16-6g 50.88.35.019 GOST 7796-70 10 10 1¼" 1 11 80-4608024 1 12 36-1601016 1 13 50-1601215 1 14 -611 1 15 70-1601140 1 16 020-025-30-1-4 2 GOST 18829-73/GOST 9833-73 17 80-1601099 1 18 10.01.019 GOST 11371-78 1 19 10 OST 37.001.115-75 9 20 10-6g 20.88.35.019 GOST 7796-70 1 21 10-6g 25.88.35.019 GOST 7796-70 8 22 50-1601315 1 23 70-1601314 2 24 8-6g 16.88.35.019 GOST 7796-70 4 25 50-1601341 1 26 50-1601352 2 27 50-1601022 1 **Upon request (except versions with shuttle gear) ***For versions with shuttle gear

Clutch housing Clutch housing Clutch housing Adjusting pin Pin Gasket Cover Washer Bolt Washer Bolt Plug Ring Dust deflector housing Shaft Key 6 11 Shaft Ring

1

- 31 -

Plate Washer Washer Bolt Bolt Cover Gasket Bolt Cover Adjusting pin Blind plug

Fig.16.3. Clutch housing. Shifter.

- 32 -

Group 16. Clutch Subgroup 1601. Clutch housing. Shifter.

Fig. No 16.3

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12

Designation

Q-ty

50-1601180986714 23 50-160118510-6g 25.88.35.019 GOST 7796-70 10 OST 37.001.115-75 60210 1 GOST 7242-81 240-1002055 110-115-30-1-4 GOST 18829-73/9833-73 50-16011721.1. 9. GOST 19853-74 50-1601218 50-1601203 10-6g 30.88.35.019 GOST 7796-70

1 1 1 3 5 1 1

- 33 -

1 1 1 2 2 2

Name Shifter (engages 1,2,9) Bearing Shifter Bolt Washer Bearing Collar (enclosed into 8) Ring Shifter bracket (assembled with 6) Oiler Key Fork Bolt

Fig.16.4. Clutch housing (PTO shaft drive, linkage hydraulic system pump drive) - 34 -

Group 16. Clutch Subgroup 1601. Clutch housing (PTO shaft drive, linkage hydraulic system pump drive) Fig.NoPos.No 16.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Designation

Q-ty

50-1601240 50-1601330942/40 GOST 4060-78 70-160102170-1601076 70-1601081 50 GOST 13940-86 50-1601086 210 1 GOST 8338-75 70-1601083 90 GOST 13941-86 943/30 GOST 4060-78 50-160108870-1601082 6-50306 GOST8338-75/GOST289382 72 GOST 2893-82 8-6g 16.88.35.019 GOST 7796-70 OST 37.001.115-75 50-1601089 50-1601091 12-6g 35.88.35.019 GOST 7796-70 12 OST 37.001.115-75 50-1601038 10-6g 30.88.35.019 GOST 7796-70 10 OST 37.001.115-75 10 6.01.019 GOST 6958-78 025-030-30-1-4 GOST 18829-73/9833-73 50-1601336 304 GOST 8338-75 50-1601333 50-1701464 50-160133150-1601335 12-6g 25.14 .019 GOST 1478-93

1 1 1 1 1 1 1 1 2 1 1 2 1 1 1

PTO shaft gears (5-11) Gear (27-30) Bearing Driven shaft Ring Coupling Ring PTO shaft drive gear Bearing Distance washer Ring Bearing PTO shaft drive gear Washer Bearing

1 4 4 1 1 1 1 1 1 1 1 1

Ring Bolt Washer Cover Gasket Bolt Washer Washer Bolt Washer Washer Ring

1 2 1 2 1 1 1

Bushing Bearing Distance washer Spring ring Intermediate gear Gear axis Screw

- 35 -

Name

Fig.16.5. Clutch housing. PTO shaft drive. (neng=1800 min-1) - 36 -

Group 16. Clutch Subgroup 1601. Clutch housing. PTO shaft drive.

Fig.No Pos.No Designation 16.5 50-1601023 50-1601024 2 50-1601321 3 210 1 GOST8338-75 4 50-1601027 5 307 GOST 8338-75 6 70-1601028 7 10 OST 37.001.115-75 8 10-6g 25.88.35.019 GOST 7796-70

- 37 -

Q-ty 1 1 1 1 1 1 1 3 3

Name Shaft Gear O-ring Bearing Thrust washer Bearing Bracket Washer Bolt

Fig.16.6. Clutch control - 38 -

Group 16. Clutch Subgroup 1602. Clutch control Fig.No Pos.No Designation 16.6 80-160201085-16021101 12-6g 35.88.35.019 GOST 7796-70 2 12 OST 37.001.115-75 3 80-16012194 12 32 OST 37.001.163-75 5 50-3502203 6 3,2 18.019 GOST 397-79 7 12 1,25-6 .6.019 GOST 5915-70 8 85-16021129 12-6g 30.88.35.019 GOST 7796-70 10 80-350315811 80-160204012 13.33.002 13 80-1602020- 1 14 50-1602027 15 50-1602032 16 50-1602029 17 80-1602033 18 16-6 .6.019 GOST 5916-70 19 80-1602075-

- 39 -

Q-ty 1 1 1 2 1 3 2 3 2 1 1 1 1 1 1 1 1 1 1 1 1

Name Clutch control (1-19) Rod (5,7,8) Bolt Washer Lever Pin Fork Forelock Nut Rod Bolt Seal Cushion pin Case Pedal Thrust Spring Thrust Stop bolt Nut Bracket

Fig.17.1. Mechanical step-down reduction gear unit/mechanical accelerator - 40 -

Group 17. Gear box Subgroup 1721. Mechanical step-down reduction gear unit/ mechanical accelerator

17.1

Designation

70-1721020 50-1721020 70-1721040 50-1721040 1 55 GOST 13940-86 2 100 GOST 13941-86 3 211 1 GOST8338-75 4 70-1721022 5 10 OST 37.001.115-75 6 10-6g 25.88.35.019 GOST 7796-70 7 70-1721023 8 70-1721031 50-1721031 9 34,8 3 GOST 6870-81 10 70-172111311 70-1721045 12 70-1721025 12 50-1721025 13 212 1 GOST 8338-75 14 70-1721318 15 110 GOST 13941-86 16 70-1721041 16 50-1721041 * see table for figure 16.2

- 41 -

Accelerator*

Fig.No Pos.No

Step-down reduction gear unit*

Q-ty

1 1 1 1 2 2 1 1 1 1 1 1 4 4 4 4 1 1 1 1 47 47 1 1 1 1 1 1 2 2 2 2 2 2 1 1

Name

Coupling shaft with cover (1-4,7,8-10) Coupling shaft with cover (1-4,7,8 -10) Gear (13-16) Gear (13-16 ) Ring Ring Bearing Thrust cover Washer Bolt Washer Gear Gear Roller Coupling shaft Gear coupling Gear Gear Bearing Washer Ring Gear Gear

Fig.17.2. Synchronized step-down reduction gear unit/ synchronized accelerator - 42 -

Group 17. Gear-box Subgroup 1721. Synchronized step-down reduction gear unit/ synchronized accelerator

17.2

Pos. No

Designation

74-1721020 74-1721020-01 70-1721040 50-1721040 1 55 GOST 13940-86 2 110 GOST 13941-86 3 211 1 GOST8338-75 4 74-1721023 74-1721023-01 5 70-1721022 6 10 OST 37.001.115-75 7 10-6g 25.88.35.019 GOST 7796-70 8 74-1721090 74-1721090-01 9 74-1721113 10 74-170106011 40 GOST 13940-86 12 74-1721028 13 74-1721080 13 74-1721080-01 50 57 36 TU RB 00234873.00314 99 15 74-1701026 16 212 1 GOST 8338-75 17 70-1721318 18 110 GOST 13941-86 19 70-1721041 19 50-1721041 * see table for figure 16.2

Accelerator *

Fig.No

Step-down reduction gear unit*

Q-ty Name

1 1 1 1 1 1..4 1..4 1 4 4 1 1 1 1 1 1 -

1 1 1 1 1 1..4 1..4 1 4 4 1 1 1 1 1 1

Shaft assembly (1-3,5,8,9) Shaft assembly (1-3,5,8 ,9) Gear (16-19) Gear (16-19 ) Ring Ring Bearing Gasket 0,5 mm Gasket 0,5 mm Thrust cover Washer Bolt Gear Gear Shaft Synchro unit Ring Bushing Gear Gear

1

1

Bearing

1 2 2 2 1 -

1 2 2 2 1

Ring Bearing Washer Ring Gear Gear

- 43 -

Fig.17.3. Control of mechanical* (synchronized**) reduction gear unit/accelerator - 44 -

Group 17. Clutch Subgroup 1723. Control of reduction gear unit/accelerator Fig.NoPos.No 17.3

Designation

Q-ty

80-1723010-

1*

74-1723030

1**

1 1 74-17230201 2 70-1723020 1 74-1723140 1 3 50-17021481 4 50-1601347 1 5 70-1723012 1 6 70-1723024 1 7 70-1723063 1 8 80-6700370 1 9 80-6702291 1 10 70-3723024 2 11 70-46053081 12 80-1723060 1 13 61-01-014 1 14 6-6g 20.88.35.019 GOST 7798-70 3 15 OST 37.001.115-75 5 16 6-6g 14.88.35.019 GOST 7798-70 2 17 6.01.019 GOST 11371-78 2 18 10.01.019 GOST 11371-78 1 19 10 OST 37.001.115-75 7 20 10-6 .6.019 GOST 5915-70 1 21 70-1723032 1 22 10-6g 30.88.35.019 GOST 7796-70 6 23 70-1723015 1 24 025-030-30-2-2 GOST 18829-73/9833-73 1 25 10,0-60 GOST 3722-81 1 26 16 GOST 13940-86 1 * Control of mechanical reduction gear unit/accelerator ** Control of synchronized reduction gear unit/accelerator 1

80-1723065 80-1723021

- 45 -

Name Control of reduction gear unit (1, 2, 3, 5, 6, 21, 23-26) Reduction gear unit cover (2 ,5, 6, 23-24) Lever (7, 12, 13, 18-20) Fork Fork Axis with lever Lever Spring Gasket Pin Stem Wedge Casing Lining Bushing Bushing Lever Handle Bolt Washer Bolt Washer Washer Washer Nut Bushing Bolt Cover Ring Ball Ring

Fig.17.4. Gear box. Versions - 46 -

Group 17. Gearbox Table – Versions of GB for tractors “BELARUS - 920.4/952.4” GB Designation

GB code

Figure number

1021-1700010-01

1001

17.5, 17.7, 17.8, 17.9, 17.10, 17.12, 17.14

1021-1700010-05

1005

72-1700010- 1*

72600

72-1700010- 1-01 72601

Description of GB version

- synchronized GB; - synchronized reduction gear unit; - with FDA drive;- with hydraulic creeper drive; - right double-lever control 17.5, 17.7, 17.8, 17.9, 17.10, - synchronized GB; - synchronized speed-increaser; 17.12, 17.14 with FDA drive; - with hydraulic creeper drive; - right double-lever control 17.5, 17.6, 17.9, 17.10, - mechanical GB; - mechanical reduction gear unit; 17.11, 17.13 with FDA drive; - with hydraulic creeper drive; - right single-lever control 17.5, 17.6, 17.9, 17.10, 17.11, - mechanical GB; - mechanical speed-increaser; - with 17.13 FDA drive; - with hydraulic creeper drive; - right single-lever control

74-1700010-01

7401

17.5, 17.7, 17.8, 17.9, 17.10, 17.12, 17.13

74-1700010-05

7405

17.5, 17.7, 17.8, 17.9, 17.10, 17.12, 17.13

- synchronized GB; - synchronized reduction gear unit unit; - with FDA drive; - with hydraulic creeper drive; - right single-lever control - synchronized GB; - synchronized speed-increaser; with FDA drive; - with hydraulic creeper drive; - right single-lever control

* except 952.4 Note: Tractor design type according to GB is determined by GB type marking, which is made by percussion on the left side in the direction of tractor forward travel on the pad in the left upper angle of GB housing window (see Figure)

Figure – GB type marking

- 47 -

Fig.17.5. Gear box housing. Front driving axle drive.

- 48 -

Pos. No

Designation

17.5

74-1700010-01/-05 1021-1700010-01/-05

Fig. No

72-1700010- 1/-01

Group 17. Gear box Subgroup 1701. Gear box housing. Front driving axle drive.

Name

52-18020951 1 Gear (11-16) 50-4605027 2 2 Pin 50-1701026 1 1 Gasket 50-17010251 Gear box housing 50-1701025- -01 1 Gear box housing 4 70-1701300 1 1 Plug 5 3/8 1 1 Plug 6 50-1701459 1 1 Gasket 7 50-1701458 Cover 8 10-6g 35.88.35.019 GOST 7796-70 8 8 Bolt 9 10 OST 37.001.115-75 8 8 Washer 16-6g 100.88.35.019 GOST 779510 2 2 Bolt 70 11 52-1802094 1 1 Axis 12 7306 GOST 27365-87 2 2 Bearing 13 52-18020971 1 Ring 14 52-1802091 1 1 Gear 15 52-18020921 1 Bushing 16 52-1802128 1 1 Nut 17 12 OST 37.001.115-75 8 8 Washer 18 52-1802093 1 1 Screw 19 16 OST 37.001.115-75 11 11 Washer 20 16-6g 60.88.35.019 GOST 7795-70 2 2 Bolt 21 16-6g 50.88.35.019 GOST 7796-70 2 2 Bolt 22 01-015 4 4 Adjusting pin 23 50-17014561 1 Gasket 24* 70-17014151 1 Oil meter 25* 70-1701454- 2 1 1 Cover 26 12-6g 35.88.35.019 GOST 7796-70 5 5 Bolt 27 12-6g 45.88.35.019 GOST 7796-70 2 2 Bolt 011-015-25-2-4 GOST 18829-73/ 28 2 2 Rings GOST 9833-73 29 16-6g 55.88.35.019 GOST 7796-70 5 5 Bolt * Not mounted if the tractor is equipped with the creeper or hydraulic creeper 1 2 3

- 49 -

Fig.17.6. Primary shaft and secondary shaft of mechanical gear-box

- 50 -

Fig. No

17.6

Pos. No

Designation

48-1701030822-1701030 50-1701040 1 2C60 GOST 13940-86 2 74-17230203 50-1701034 74-17010344 48-170103270-1701032 5 210 1 GOST 8338-75 6 50 GOST 13940-86 7 90 GOST 13941-86 8 50-17010489 50-1701045 10 208 GOST 8338-75 11 50-1701252 12 6-67512 2 GOST 27365-87 13 50-1701312 14 50-1701314 15 50-1701255 16 6-7610 2 GOST 27365-87 17 50-170110518 50-1701253 19 45.019 GOST 397-79 20 50-170125412-6g 35.88.35.019 21 GOST 7796-70 22 12 OST 37.001.115-75 23 50-1701258 24 50-1701259 25 10 OST 37.001.115-75 10-6g 25.88.35.019 26 GOST 7796-70 27 10,0-60 GOST 3722-81 28 50-1701184* Maximum. Selection

72-1700010- 1/-01

Group 17. Gear box Subgroup 1701. Primary shaft and secondary shaft of mechanical gear-box

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

Name

Primary shaft (1, 3, 4, 5-9) Primary shaft (3 , 4 , 5-9) Secondary shaft (10-13) Ring Fork Cage Cage Primary shaft Primary shaft Bearing Ring Ring Gear Gear Bearing Secondary shaft Bearing Bushing Gear Cage Bearing Gear Nut Forelock Washer Bolt

4 8* 2* 4

Washer Gasket 0,2 mm Gasket 0,5 mm Washer

4

Bolt

-

Ball Spring

- 51 -

Fig.17.7. Primary shaft of synchronized gear-box - 52 -

Pos. No

17.7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23

Designation

74-1700010-05 1021-1700010-05

Fig. No

74-1700010-01 1021-1700010-01

Group 17. Gear box Subgroup 1701. Primary shaft of synchronized gearbox

Name

74-1701030 74-1723020- 1 40 GOST 13940-86 50 GOST 13940210 1 GOST 8338-75 50-170214810,0-60 GOST 3722-81 90 GOST 13941-86 74-1701026 74-170103410 OST 37.001.115-75 10-6g 25.88.35.019 GOST 7796-70 50 57 36 TU RB 00234873.003-99 74-1701110 74-1701032 74-170106074-1701100 74-1701045 74-1701029 822707 74-17230431,6GOST 3282-74 220-1702061 74-1723044- 1 74-172302074-1723020- -01

1 2 2 1 1 1 1 1 1 4 4 2 1 1 2 1 1 1 1 1 -

1 1 2 2 1 1 1 1 1 1 4 4 2 1 1 2 1 1 1 1 1 1 1 1 -

Primary shaft (1-3, 6-8, 11-18) Fork (19-22) Ring Ring Bearing Spring Ball Ring Washer Cage Washer Bolt Bearing Gear Shaft Synchro unit Gear Gear Ring Bearing Fork Wire (L=200 mm) Bolt Shaft Fork Fork

- 53 -

Fig.17.8. Secondary shaft of synchronized gear-box - 54 -

Fig. No

Pos. No

74-1700010-01/-05 1021-1700010-01/-05

Group 17. Gear-box Subgroup 1701. Secondary shaft of synchronized gear-box

Designation

17.8

Name

1 74-1701260 1 Secondary shaft 2 6-67512 2 GOST 27365-87 1 Bearing 3 50-1701312 1 Bushing 4 50-1701314 1 Gear 5 50-1701258 10* Gasket 0,2 mm 6 50-1701259 6* Gasket 0,5 mm 7 50-1701255 1 Cage 8 6-7610 2 GOST 27365-87 1 Bearing 9 50-17012541 Washer 10 50-1701105- ** 1 Gear 11 50-1701253 1 Nut 12 45.019 GOST 397-79 1 Forelock 13 12-6g 35.88.35.019 GOST 7796-70 4 Bolt 14 12 OST 37.001.115-75 4 Washer * Maximum. Selection ** As spare part gear 50-1701105- is delivered only assembled with gear 50-2403021-

- 55 -

Fig.17.9. 1st gear and reverse gear shaft

- 56 -

Fig. No

Pos. No

17.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

72-1700010- 1/-01 74-1700010-01/-05 1021-1700010-01/-05

Group 17. Gear box Subgroup 1701. 1st gear and reverse gear shaft

Designation

70-1701080

1

50-1701380-

-

70-1701380 70-1701082 30 35 46 TU RB 00234873.003-99 50-170143450-170208210 OST 37.001.115-75 10-6g 25.88.35.019 GOST 7796-70 -1701163 208 GOST 8338-75 65 GOST 13940-86 70-1701072 70-1701224 70-1701382 70-1701226 50 GOST 13940-86 50-170121250308 GOST 8338-75/GOST 2893-82 90 GOST 2893-82 50-170138250-1701224

1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 -

- 57 -

Name

Gear (1, 2) 1st gear and reverse gear shaft (7-9, 14-19) 1st gear and reverse gear shaft (7-17) Gear Bearing Axis Plate Washer Plate Ring Bearing Ring Gear Gear 1st gear and reverse gear shaft Washer Ring Gear Bearing Ring 1st gear and reverse gear shaft Gear

Fig.17.10. Intermediate shaft. Inner shaft.

- 58 -

Pos. No

Designation

17.10

50-1701065* 74-1701070* 50-17011901 50-1701181 2 60210 1 GOST 7242-81 3 50-1701184 4 50-1701218 5 50-1701216 6 70-170118270-1701182- -01 7 50-1701214 8 72 82 45 TU RB 00234873.003-99 9 50-170105610 50-1701183 11 50-1701187 12 70-1701196 13 50-1701185 14 75 GOST 13940-86 15 50-1701401 16 115 GOST 13941-86 17 6-12115 1 GOST 8328-75 18 50-170119819 50-1701195 20 12 OST 37.001.115-75 21 12-6g 35.88.35.019 GOST 7796-70 22 80 GOST 13941-86 23 307 GOST 8338-75 24 50-1701188 25 .8 45.65 GOST 14229-93 26 70-1701186 27 10 OST 37.001.115-75 28 10-6g 35.88.35.019 GOST 7796-70 29 60 GOST 13940-86 30 74-170105531 74-170105732 74-1701056* For request as spare parts

- 59 -

74-1700010-01/-05 1021-1700010-01/-05

Fig. No

72-1700010- 1/-01

Group 17. Gear box Subgroup 1701. Intermediate shaft. Inner shaft

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 3 1 -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 4 1 1 1 1 1 3 3 1 1 1 1

Name

Gear (7-10) Gear (8, 30-32) Gear (14-19) Nut Bearing Bearing housing Gear Gear Intermediate shaft Intermediate shaft Gear Bearing Gear Washer Thrust Gear Inner shaft Ring Impeller Ring Bearing Gear Cage Washer Bolt Ring Bearing Bushing Spring pin Front housing Washer Bolt Ring Bushing Bushing Gear

Fig.17.11. Mechanical GB control mechanism. Fork housing.

- 60 -

Fig. No

Pos. No

17.11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Designation

72-1700010- 1/-01

Group 17. Gear box Subgroup 1702. Mechanical GB control mechanism. Fork housing.

50-170208050-1702080- -01 822-1702080 50-1702063 50-1702028 36-1702110 1,6GOST 3282-74 50-1702095- 1 922-1702095 50-1702116 50-1702081 10 OST 37.001.115-75 10-6g 35.88.35.019 GOST 7796-70 10,0-60 GOST 3722-81 50-170210710-6g 25.88.35.019 GOST 7796-70 50-1702083 50-1702092 12 OST 37.001.115-75 50-1702085 50-170214850-1702096 74-1702086 70-1702073 70-1702077 70-4605163 20 GOST 397-79 7,938-100 GOST 3722-81 50-1702107 70-1702072 70-1702071

1 1 1 1 1 1 1 3 2 2 4 3 6 3 2 2 1 4 1 1 -

- 61 -

Name

Fork housing (5-13, 16-19) Fork housing (5-13, 16-27) Fork housing (5-13, 16-19) Shaft Fork Screw Wire (L=200 mm) Shifter arm Shifter arm Fork of 4th and 5th gears Fork plate Washer Bolt Ball Locking plate Bolt Locking plate Bolt Washer Fork housing Spring Fork of 3rd and 6th gears 1st gear and reverse gear shaft Push rod Spring Washer Forelock Ball Lock washer Bracket Push rod

Fig.17.12. Synchronized GB control mechanism. Fork housing.

- 62 -

17.12

74-1700010/-01/-05

Pos. Fig. No No

1021-1700010-01/-05

Group 17. Gear box Subgroup 1702. Synchronized GB control mechanism. Fork housing.

922-1702080 922-1702080-02

1

-

-

-

74-1702080 74-1702080-01

-

1

-

-

-

-

1 1 1 5 1 2 2 4 2 3 6 1 2 2 2 1 1 1 1 1 1 -

1 1 1 5 1 2 2 4 3 3 6 1 2 2 2 1 1 1 1 1 -

Designation

74-1702080-02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

50-1702063 74-1702096 922-1702095 74-1702095 10,0-60 GOST 3722-81 50-1702085 10 OST 37.001.115-75 10-6g 30.88.35.019 GOST 7796-70 50-170214850-1702081 50-170210710-6g 25.88.35.019 GOST 7796-70 74-1702040 50-1702092 12 OST 37.001.115-75 50-1702083 36-1702110 1,6GOST 3282-74 50-1702028 74-1702116 74-1702086 74-1702081 50-1702107 74-1702201 74-1702202 74-1702202-01

- 63 -

Name

Fork housing (2-5, 8-13, 15, 19-21) Fork housing (2-5, 8-13, 15, 1920,22-24) Fork housing (2-5, 8-12, 15, 19, 20) Fork housing (2-5, 8-12, 15, 19, 20, 22-24) Fork housing (2-5, 8-12, 15, 19, 20, 22-24) Shaft Fork of 4th (direct) gear Shifter arm Shifter arm Ball Fork housing Washer Bolt Spring Fork plate Locking plate Bolt Plate Bolt Washer Locking plate Screw Wire (L=200 mm) Fork Fork of 2nd and 3rd gears 1st gear and reverse gear shaft Plate Locking washer Housing Shifter arm Shifter arm

Fig.17.13. Mechanism of right single-lever gearbox control - 64 -

17.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Designation

70-1703010- 1 70-1703010- 1-01 70-1703010- 1-02 70-1703010- 1-03 70-170302550 -3724050 12-51 TU RB 37334210.015-97 70-1703201- -01 -611 70-1703210030-034-25-1-4 GOST 18829-73/9833-73 12.01.019 GOST 6958-78 50-2403034-01 8 20 35-10 9. GOST 3111-81 70-170322070-1702125 70-170320370-17032028 25 3,2 25.019 GOST 397-79 12-6 .04.019 GOST 5919-73 70-1703205 80-3503048 952-1802030 12-6g 20.88.35.019 GOST 7796-70 12 OST 37.001.115-75 70-1702053 70-1703204 16-6H.04.019 GOST 5916-70 50-170214811/4 13,8-60 10-6g 60.88.35.019 GOST 7795-70 10 OST 37.001.115-75 28-10 9. GOST 3111-81 10-6g 35.88.35.019 GOST 7796-70 10-6g 30.88.35.019 GOST 7796-70 70-1703011 10-6g 18.88.35.019 GOST 7796-70 50-170210770-1703084 74-1702084 70-1703057 70-1703058 50-1702026

74-1700010-01/-05

Pos. No

72-1700010- 1-01

Fig. No

72-1700010- 1

Group 17. Gear box Subgroup 1703. Mechanism of right single-lever gearbox control

Name

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

GB cover (1-39) GB cover (1-39) GB cover (1-39) GB cover (1-39) Cover Casing Switch Shaft Key Support

1

1

1

Ring

2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 13 1 10 1 1 4 2 1 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 13 1 10 1 1 4 2 1 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 13 1 10 1 1 4 2 1 1 1 1

Washer Bolt Pin Blind plug Lever Handle Casing Shifter arm Pin Forelock Nut Lock Bracket Bracket Bolt Washer Plug Bolt Nut Spring Plug Ball Bolt Washer Blind plug Bolt Bolt Lever Bolt Locking plate Plate Plate Spring Washer Gasket

- 65 -

Fig.17.14. Mechanism of double-lever gearbox-control - 66 -

Fig. No

17.14

Pos. No

Designation

920-1702010 920-1702010-03 920-1702090 1 922-1702021 2 50-1702107 3 922-1702017 4 920-1702020 5 12-6 .04.019 GOST 5919-73 6 3,2 18.019 GOST 397-79 7 80-1702108 8 922-1702018 9 12 32 OST 37.001.163-75 10 80 -1702074 11 77.37.117 12 142-1702032 13 6-6g 20.58.019 GOST 17473-80 14 OST 37.001.115-75 15 920-1702023 16 922-1702024 17 922-1702011-01 18 922-1702019 19 920-1702060/-01 20 920-1702050 21 10 OST 37.001.115-75 22 10-6g 30.88.35.019 GOST 7796-70 23 10 25 24 922-1702026 25 12-41 TU RB 37334210.015-97 26 923-1702023 27 920-1702012 28 922-1702025 29 50-1701130 30 6-6g 50.58.019 GOST 17473-80 31 12.01.019 GOST 11371-78 32 920-1702313 33 50-1702048 34 920-1702314 38 80-1702098 39 80 -1702302 40 70-1703011 41 10-6g 18.88.35.019 GOST 7796-70 42 50-170210743 922-1702084 822-1702084 44 920-1702016 45 -611 46 920-1702015 * Maximum. Selection

1021-1700010-01/05

Group 17. Gear box Subgroup 1703. Mechanism of double-lever gearbox control

Name

1 1 2 2 1 1 1 3 1 1 2 2 2 2 4 5 1 1 1 1 1 1 11 11 4 2 1 1 1 1 1 2 1 3* 1 1 1 1 4 2 1 1 1 1

GB control (1-18, 21-34, 38-46) GB control (1-18, 21-34, 38-46) Housing (1-18, 21-24, 27, 30, 45, 46) Bolt Plate Lever Shaft Nut Forelock Bolt Fork Pin Fork Spring Ball Screw Washer Cover Gasket Housing Casing Lever Lever Washer Bolt Pin Gasket Switch Blind plug Spacer Cover Breather Screw Washer Spring Shim Screw Washer Housing Lever Bolt Locking plate Plate Plate Lever Key Pipe

- 67 -

Fig.18.1. Transfer gearbox - 68 -

Group 18. Transfer gearbox Subgroup 1802. Transfer gearbox Fig.No Pos.No Designation 18.1 72-1802020 72-1802060

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Q-ty 1 1

72-1802062- 1 52-1802094 52-180209552-180210052-180211072-1802125 25.019 GOST 397-79 70-3003032 52-1802079 52-18020782.2-38 58-1 GOST 8752-79/OST 3805146-78 72-1802108 8-6g 25.88.35.019 GOST 7796-70 OST 37.001.115-75 52-1802073 52-1802074 306 GOST 8338-75 72-1802063 72-1802082 .10 40.65 Chemical.Phosphate.Oil impregnated GOST 14229-93 52-1602065305 GOST 8338-75 72-1802064 52-1802076 52-180206952-180206652-1802111 70-1601082 52-1802077 or 52-1802077 72-1802131943/30 GOST 4060-78 115 5 GOST 8338-75 52-180210252-1802128 52-1802093 12 OST 37.001.115-75 52-18020927306 GOST 27365-87 52-1802091 52-180209752-1802094 52-180206152-1802067 72-1802068 52-1802084 52-1802080- 1 020-025-30-1-4 GOST 18829-73/9833-73

- 69 -

1 1 1 1 1 1 2 2 1 1 1

Name Transfer gearbox (1-27,36-41) Gear with freewheeling coupling (19-21, 23-27,36,37) Bushing (24,25) Axis (28,35) Intermediate gear (32-34) Housing (5,6,9) Roller set (19-21,24) Gear (12,19-27,36-38) Forelock Nut Washer Flange Collar

1 4 4 1 1 1 1 1 1

Yoke Bolt Washer Housing Gasket Bearing Shaft Lever Pin

1 1 1 1 16 16 16 2 8 8 1 2 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1

Housing Bearing Washer Cover Pin Spring Plug Washer Roller Roller Bushing Bearing Bearing Ring Nut Screw Washer Bushing Bearing Gear Ring Axis Gear Yoke Coupling Fork Shaft with lever Ring

Fig.18.3. Transfer gearbox control - 70 -

Group 18. Transfer gearbox Subgroup 1802. Transfer gearbox control Fig.No Pos.No Designation 18.3 1 30 OST 37.001.163-75 2 952-1802012 3 12 1,25-6 .6.019 GOST 5915-70 4 920.4-1802026 5 952-1802027 6 8-6 .6.019 GOST 5915-70 7 952-1802011 8 13.11.000 9 14.01.019 GOST 11371-78 10 3,2 18.019 GOST 397-79 11 920-1802015 12 920-1802012 13 70-460530814 3,2 20.019 GOST 397-79 15 920-1802020 16 8-6g 35.88.35.019 GOST 7796-70 17 OST 37.001.115-75 18 8.01.019 GOST 6958-78 19 .6.01.019 GOST 6958-78 20 OST 37.001.115-75 21 6-6gx14.58.019 GOST 17473-80 22 10,0-60 GOST 3722-81 23 50-170214824 20 GOST 13940-86 25 920-180203126 952-1802032

- 71 -

Q-ty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1

Name Pin Fork Nut Rod Guide Nut Rod Handle Washer Forelock Lever Casing Bushing Forelock Bracket Bolt Washer Washer Washer Washer Screw Ball Spring Ring Bracket Bushing

Fig. 22.1. Cardan shaft. Cardan shaft intermediate support.

- 72 -

Group 22. Cardan drive Subgroup 2203, 2209. Cardan shaft. Cardan shaft intermediate support Fig.No Pos.No 22.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Designation

Q-ty

72-2203010- 2

2

72-2203025

4

72-2209100 72-220901072-2209014 055-065-58-1-4 GOST 18829-73/9833-73 8-6gx30.88.35.019 GOST 7796-70 OST 37.001.115-75 72-2209028 72-2209022 72-2209023 2.2-75x100-1 GOST 8752-79 72-2209013 72-2209017 72-2209019 72-2209025 72-2209027 115 5 GOST 8338-75 72-2209012 72-2209018 3/8" 72-2209011 10 1-8 DIN EN ISO 10511-98 4x25.019 GOST 397-79 70-3003032 52-1802079 52-180207872-2209016038-046-46-1-4 GOST 18829-73/983373 72-2209021 72-2209031 52-2308094 12-12-306 16 OST 37.001.115-75 72-2203011 20-2201024 72-2203023 52-2203012 72-2203030-01 3102-2201037 72-2203043 69-2201031704702 10 TU 37.006.065-90 72-2201018-02 72-2203022

- 73 -

1 1 1 1 5 5 1 1 1 2 1 1 3 10-11 10 2 1 2 2 1 16 1 1 1 1 1 1 6 1 2 2 3 3 4 4 16 4 16 16 16 16 2 4

Name Primary and intermediate cardan shaft (34, 36-42) Cross bar with oil-seals and bearings (36, 37, 39, 40) Oil-seal housing (6, 8) Intermediate support (1-18, 21-30) Flange Ring Bolt Washer Mudguard Housing Gasket Collar Shaft Bushing Disk Disk Disk Bearing Bushing Yoke Plug Bracket Nut Forelock Nut Washer Flange Washer Ring Spring Yoke Pin Ring Washer Bolt Gasket Flange Bolt 10x1 Cross bar Deflector Retainer ring Collar Bearing Pipe Fork

Fig.22.2. Cardan drive guard.

- 74 -

Group 22. Cardan drive Subgroup 2210. Cardan drive guard Fig.No Pos.No Designation 22.2 72-2203040 1 52-2210040 2 72-2210013 3 OST 37.001.115-75 4 8-6 .6.019 GOST 5915-70 5 72-2210030 6 8-6gx40.88.35.019 GOST 7796-70 7 52-2210015 8 8-6g 16.88.35.019 GOST 7796-70 9 52-221001210 52-221001711 72-2210020-

Q-ty 1 1 1 7 2 1 1 1 5 1 1 1

- 75 -

Name Cardan drive guard (1-11) Support bracket Rear casing Washer Nut Clamp Bolt Bracket Bolt Front casing Casing Bracket

Fig.23.1. Front driving axle 822-2300020

- 76 -

Group 23. Front driving axle Subgroup 2300. Front driving axle 822-2300020 Fig.No Pos.No Designation 23.1 822-2300020-02* 822-2300020-04 52-2302010 52-2303010- -01

Q-ty

822-2308005

1

822-2308005-01

1

822-2301051-01* 822-2301051 2 263212 TU RB 00234873.002-97 3 52-2302019 4 52-2302038-A1 5 "MINTOR" TSS0G-1/8" 6 72-2301055 7 3/4" 8 01-015 9 52-2303027 10 52-2303028 11 150-155-36-1-4 GOST 18829-73/9833-73 822-2301053-01* 12 822-2301053 13 16 OST 37.001.115-75 14 16-6g 45.88.35.019 GOST 7796-70 15 1520-2308039 16 1027307 (31307) GOST 27365-87 17 822-2308100 18 1.2-38 58-1 GOST 8752-79/OST 3805146-78 19 2.2-38 58-1 GOST 8752-79/OST 3805146-78 20 075-080-30-1-4 GOST 18829-73/9833-73 21 85-3407113 22 1520-2308009 23 3/8" 24 52-2302021 25 52-2302022 26 055-063-46-1-4 GOST 18829-73/9833-73 27 1520-2308037 28 1520-2308037-01 29 16-6g 40.88.35.019 GOST 7796-70 30 85-4607447 31 1.3. 9. GOST 19853-74 822-2308065-01* 32 822-2308065 33 16-6 .6.019 GOST 5915-70 34 1520-2308077 35 1520-2308079 922-2301023- -01* 36 822-2301023- -01 37 1520-2308042 38 1520-2308042-01 39 089-095-36-1-4 GOST 18829-73/9833-73 40 12 OST 37.001.115-75 41 12-6g 30.88.35.019 GOST 7796-70 42 12-6g 25.88.35.019 GOST 7796-70 43 72-2301059-A1 44 52-2301058-A4 * upon request (FDA with expanded hoses) 1

- 77 -

Name

1

Front driving axle assembly

1 1

Gear (see Fig.23.2) Differential unit (see Fig.23.3) Left final drive reduction gear unit of front driving axle (see Fig.23.4) Right final drive reduction gear unit of front driving axle (see Fig.23.4)

1 2 1 1 1 1 2 6 16(m 16(m 2 1

Left hose Bearing Driven gear Nut Breather Housing Plug Adjusting pin ) Shim =0,5 mm ) Shim =0,2 mm Ring Right hose

33 Washer 14 Bolt 4 Cage 4 Bearing 2 Yoke 2 Collar 2 Collar 2 Ring 2 Nut 2 Screw 2 Plug 6(m ) Shim =0,5 mm 10(m ) Shim =0,2 mm 4 Ring 3 Axis 1 Axis 16 Bolt 4 Cap 4 Oiler 2

Shaft

3 3 3

Nut Bushing Stud

1

Cylinder bracket

8(m ) Shim =0,2 mm 20(m ) Shim =0,5 mm 1 Ring 6 Washer 6 Bolt 4 Bolt 2 Plate 2 Axis

Fig. 23.2. Gear

- 78 -

Group 23. Front driving axle Subgroup 2302. Main gear of front driving axle Fig.No Pos.No Designation 23.2 52-2302010-

Q-ty 1

52-2302030

1

1

52-23020157607 GOST 27365-87 or 2 6-7607 GOST 27365-87 3 52-23020164 52-2302026 52-2302026-01 52-2302026-02 52-2302026-03 52-2302026-04 52-2302026-05 52-2302026-06 52-2302026-07 52-2302026-08 5 7506 GOST 27365-87 6 52-2302018 2.2-38 62-1/4 7 GOST 8752-79/OST 3805146-78 8 82-2302031 9 52-180207810 52-1802079 11 70-3003032 12 25.019 GOST 397-79 * Selected at the bearing regulation

- 79 -

1

Name Gear set (1-12, 3(Fig.23.1,23.2)) Driven and drive gear assembly (1, 3 (Fig.23.1,23.2)) Drive gear

1

Bearing

1 2* 2* 2* 2* 2* 2* 2* 2* 2* 1 1

Cage Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Bearing Ring

2

Collar

1 1 1 1 1

Blind plug Flange Washer Nut Forelock

=2,65 mm =2,70 mm =2,75 mm =2,90 mm =3,05 mm =3,20 mm =3,30 mm =3,35 mm =3,40 mm

Fig. 23.3. Differential unit - 80 -

Group 23. Front driving axle Subgroup 2303. Differential unit Fig.No Pos.No Designation 23.3 52-2303010- -01 52-2303030 1 52-23030142 52-23030153 52-2303018 4 52-2303019 5 52-2303017 6 52-2303034 7 35-10 9. GOST 3111-81 8 52-2303021 9 52-2303023- 1-01 10 52-2303024-01 11 52-2303023- 1 12 52-2303032 13 52-2303013 14 52-2303026-

Q-ty 1 2 1 1 4 2 2 2 2 2 2 2 2 4 8 8

- 81 -

Name Differential unit (1-14) Gear (5-7) Box Box Satellite gear Axis Gear Gasket Blind plug Cup Disk Disk Disk Plate Nut Bolt

Fig. 23.4. Final drive reduction gear unit of front driving axle

- 82 -

Group 23. Front driving axle Subgroup 2308. Final drive reduction gear unit of front driving axle Fig.No Pos.No Designation 23.4 822-2308005 822-2308005-01 1520-2308024-20 1520-2308040-01 1520-2308080 1521-2308020 1521-2308030 1521-2308050-01 1 100 GOST 13941-86 2 45 GOST 13940-86 3 53609 GOST 24696-81 4 1520-2308038 5 1520-2308062-01 6 1520-2308053 7 1520-2308054 8 34,8 3 GOST 6870-81 9 1520-2308059 10 1521-2308056 11 1520-2308011 12 2.8 25 GOST 3128-70 13 1520-2308064 14 1521-2308016 15 10-6g 35.88.35.019 GOST 7796-70 16 10 OST 37.001.115-75 17 7514 GOST27365-87 18 2.2-100 125-1 GOST 8752-79/OST 3805146-78 19 1521-2308017-01 20 40-3103016 21 16-6 .6.019 GOST 5915-70 22 16 OST 37.001.115-75 23 1520-2308077 24 822-2308074 822-2308075 25 1520-2308079 26 1520-2308079-02 27 1520-2308015 28 1520-2308034 29 "MINTOR" TSS0G-1/8" 30 1021-2308076 31 1521-2308012 32 1521-2308031 33 1521-2308013 34 2007109 GOST 27365-87 35 1520-2308061-01 36 2.2-45 65-1 GOST 8752-79/OST 3805146-78 37 100-105-30-2-4 GOST 18829-73/GOST 9833-73 38 1520-2308021 39 1520-2308021-01 40 1520-2308035 41 8-6g 35.88.35.019 GOST 7796-70 42 OST 37.001.115-75

- 83 -

Q-ty 1 1 2 2 2 2 2 2 2 2 2 2 2 6 12 156 6 2 6 6 2 2 20 20 2 2

Name Left reduction gear unit (1-60) Right reduction gear unit (1-60) Double hinge (43-50) Housing (27, 29, 31-50) Cage (36, 37, 40) Cover (12-14) Pinion cage (6-11) Hub (1-20) Ring Ring Bearing Ring Gear set (z=39) Axis Washer Roller Satellite gear Pinion cage Screw Pin Gear Cover Bolt Washer Bearing Collar

2 16 16 16 12 1 1 11 1 2 2 2 1 2 2 2 4 2 2

Flange Front wheel bolt Nut Washer Bushing Left lever Right lever Stud Stud Housing Gasket Breather Bracket Bolt Locking plate Washer Bearing Gear (z=20) Collar

2

Ring

20(max) Shim =0,2 mm 8(max) Shim =0,5 mm 2 Cage 8 Bolt 16 Washer

Fig. 23.4. Final drive reduction gear unit of front driving axle

- 84 -

Group 23. Front driving axle Subgroup 2308. Final drive reduction gear unit of front driving axle Fig.No Pos.No Designation Q-ty Name 23.4 43 032-036-25-2-4 2 Ring OST 18829-73/GOST 9833-73 44 1520-2308063-10 2 Fork 45 72-2203026-11 4 Cross bar 46 15.22.01.013-10 2 Double hinge fork 47 704702 10 TU 37.006.065-90 16 Bearing 48 24-2201043-01 16(max) Lock ring 24-2201043-10 16(max) Lock ring 24-2201043-20 16(max) Lock ring 24-2201043-30 16(max) Lock ring 49 32 2 Blind plug 50 1520-2308048 2 Fork 51 8-6g 25.88.35.019 GOST 7796-70 8 Bolt 52 1520-2308004 2 Cover 53 1520-2308003 2 Gasket 54 80-1701045 2 Nut 55 80-1701056 2 Washer 56 7509 GOST 27365-87 2 Bearing 57 1520-2308002 2 Cage 58 095-100-30-1-4 GOST 18829-73/9833-73 2 Ring 59 3/8" 2 Plug 60 3/4" 2 Plug

- 85 -

Fig.24.1. Rear axle housing. Final drive - 86 -

Group 24. Rear axle Subgroup 2401, 2407. Rear axle housing. Final drive Fig.No Pos.No Designation 24.1 70-2401010-01 70-2401010-04

Q-ty 1 1

2 1 2 2 2 2

Name Rear axle (1-37) (double-disk brake) Rear axle (1-37) (tripple-disk brake) Rear axle (1-39)(double-disk brake, hydraulic lift) Rear axle (1-39)( tripple-disk brake, hydraulic lift) Semi-axle tube (1-6, 21, 22) Control shaft (18-20) Tube cover (1, 3) Cover Gasket Collar

4 2 2 4 2 2 1 2 1 1 1 1 1 1 1 1 2 19 19 1 1 1 4 4 2 1 1 1 18 17 1 1 1 1

Bearing Semi-axis Semi-axle tube Gasket Gear Gasket Wire (200 mm) Screw Shifter arm Lever Lever Gasket Cover Cover Shaft Ring Washer Washer Bolt Gasket Cover with breather Cover Bolt Washer Pin Housing Housing Plug 1 1/4" Washer Bolt Lever Bolt Bolt Plate

70-2401010-05

1

70-2401010-06

1

50-2407020- -01 50-2401040 50-2407030 1 50-2407028 2 50-2407029 3 2.2-80 105-1 GOST 8752-79/OST 3805146-78 4 217 GOST 8338-75 5 50-2407082- -01 6 50-2407018- -01 7 50-24070318 50-2407122 11 50-240101612 1,6GOST 3282-74 13 36-1702110 14 50-2401020 15 80-2401050* 74-2401050** 16 50-240102517 70-2401024* ** 70-2401024-01 18 50-240101919 020-025-30-1-4 GOST 18829-73/9833-73 20 50-2401031 21 12 OST 37.001.115-75 22 12-6g 30.88.35.019 GOST 7796-70 23 50-240102724 50-2401060- * 1221-2401026** 28 8-6g 16.88.35.019 GOST 7796-70 29 OST 37.001.115-75 30 01-015 32 50-2401015-01* ** 50-2401015-07 33 70-1701300 34 16 OST 37.001.115-75 35 16-6g 50.88.35.019 GOST 7796-70 36 85-2401080-A 37 8-6g 55.88.35.019 GOST 7795-70 ** 38 600-2401026 39 600-2401014** *tractor is equipped with the draft control unit **tractor is equipped with hydraulic lift

- 87 -

Fig.24.2. Differential unit. Bearing carrier - 88 -

Group 24. Rear axle Subgroup 2403. Differential unit. Bearing carrier Fig. No Pos.No Designation 24.2 85-2403020 50-2403014 50-2407050- -01 85-2403015 70-2407060

Q-ty 1 1 2 1 1

70-2406060-04 70-2407060-01 1

70-2407060-05 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

12 OST 37.001.115-75 50-240303450-240304985-2403055-01 85-2403025 50-170110550-2403021- or 50-2403021- -01 7515 GOST 27365-87 50-1702092 85-2403018 50-2403023 12-6 .6.019 GOST 5915-70 50-2403048 50-2403062- 2 85-2403019 7215 GOST 27365-87 50-2407056 50-2407057 -50 70 12-6g 25.88.35.019 GOST 7796-70 85-2407059 110-1414045-4 (104-110-40-1-4 GOST 18829-73/9833-73) 50-1601352 50 -2407042 160-165-36-1-4 GOST 18829-73/9833-73 6-42212 GOST 8328-75 035-040-30-1-4 GOST 18829-73/9833-73 70-2407053 70-2407053-04 85-2407043 70-2407053-01 70-2407053-05

- 89 -

8 8 2 4 4 1 1

Name Differential unit (1-5, 9-15) Pair of main drive gears (6, 7) Cage cover (19, 21, 22) Differential unit housing (10,15) Left cage (24-29) (double-disk brake) Left cage (24-29) (tripple-disk brake) Right cage (24-27, 29, 30) (24-29) (double-disk brake) Right cage (24-27, 29, 30) (24-29) (tripple-disk brake) Washer Bolt Thrust washer Satellite gear with bushing Satellite gear washer Drive gear Driven gear

1 12 1 6 12 2 1 1 1 14 10 4 4 2 2

Bearing Tight-fitting bolt Housing Lock plate Nut Semi-axis gear Cross bar Cover Bearing Gasket 0,5 mm Gasket 0,2 mm Collar Bolt Cage cover Ring

4 2 2 4 4 1

Pin Cage Ring Bearing Ring Left gear (double-disk brake) Left gear (tripple-disk brake) Ring Right gear (double-disk brake) Right gear (tripple-disk brake)

2 1

Fig. 24.3. Differential locking mechanism - 90 -

Group 24. Rear axle Subgroup 2409. Differential locking mechanism Fig.No Pos.No Designation 24.3 70-240901070-2409010- -01* 82P-2409050 1 70-2409015-A 70-3502040-01 or 2 70-3502040-04 3 70-2409028 70-2409020 4 70-2409020-01* 5 70-2409018 6 70-2409021 7 70-24090308 OST 37.001.115-75 9 8-6g 40.88.35.019 GOST 7795-70 10 70-2409035-A6 11 12 OST 37.001.115-75 12-6g 200.58.019 GOST 7795-70 12 1522-2409034* 13 70-2409037 14 40 GOST 13940-86 15 82P-2409036A 16 70-2409026020-025-30-1-4 GOST 18829-73/GOST 17 9833-73 18 54-06-448-A 19 70-2409027-A 20 70-2409033* Version with tripple-disk brakes

- 91 -

Q-ty

Name

1

Lockup coupling (1-9)

1 1

Adapter (10, 13-20) Coupling housing Brake disk

2 2

Release disk

1

Lock shaft

1 1 1 8 8 1 5

Pressure disk Diaphragm Diaphragm cover Washer Bolt Casing Washer

5

Bolt

1 1 1 1

Coupling Ring Seal Adapter Ring

1 1 1 1

Spring Bushing Ring

Fig.24.4. Differential locking mechanism of wet type

- 92 -

Group 24. Rear axle Subgroup 2409. Differential locking mechanism of wet type Fig.No Pos.No 24.4

Designation

Q-ty

80 -2409010

5 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1

Name Lockup coupling (1-3, 6, 7, 19, 20, 23-28) Adapter (5,8-18,21) Pin Spring Release disk (S=4,7 mm) Release disk (S=4,4 mm) Release disk (S=4,1 mm) Release disk (S=3,8 mm) Release disk (S=3,5 mm) Release disk (S=3,2 mm) Release disk (S=3,0 mm) Bolt Cover Diaphragm cover Diaphragm Screw Washer Ring Seal Ring Bushing Spring Adapter Ring Coupling Clamp “NORMA” Lock shaft Pressure disk Ring

1 8 8 5 6 1 1 5

Gasket Bolt Washer Intermediate disk Drive disk Coupling housing Hub Washer

1

1221 -2409050 80 -2409002 50-170214880 -2409028 80 -2409028-01 80 -2409028-02 80 -2409028-03 3 80 -2409028-04 80 -2409028-05 80 -2409028-06 4 1221 -3502039 5 1221 -2409034 6 70-24090307 70-2409021 8 6-6g 10.58.019 GOST 17473-80 9 OST 37.001.115-75 10 80 -2409037 11 80 -2409036 12 70-240903313 70-240902714 54-06-44815 70-240902616 020-025-30-1-4 GOST 18829-73/9833-73 17 70-2409037 18 32-50/9 6W 19 70-2409020-02 20 80 -2409018 21 205-215-58-2-2 GOST 18829-73/983373 22 1221 -2409051 23 8-6g 40.88.35.019 GOST 7795-70 24 OST 37.001.115-75 25 80 -2409016 26 2522-180203527 80 -2409015 28 80 -2409001 29 14 OST 37.001.115-75 * Selected during the installation for required gap 1 2

- 93 -

1 4 4 1 * * * * * *

Fig.27.1 Drawbar hitch

- 94 -

Group 27. Trailing appliance Subgroup 2707. Drawbar hitch Fig.No Pos.No Designation 27.1 1322-2707210 1 1321-2707014 2 1222-2707137 3 1321-27070114 1321-2707030 5 16 37.001.115-75 6 1220-4605506 7 6-6g 18.88.35.019 GOST 7798-70 8 6.01.019 GOST 11371-78 9 OST 37.001.115-75 10 6-6 .6.019 GOST 5915-70 11 921-2707068-02 12 20-6 .6.019 GOST 5915-70 13 20 OST 37.001.115-75 14 1321-270708315 921-2707068 16 6-6g 12.88.35.019 GOST 7798-70 17 921-2707068-03 18 1322-2707274 19 1322-2707211 20 1322-2707280 21 .6 30.65 GOST 14229-93 22 61.05.005 23 61.05.004 24 1522-2707244 25 6,3 63.019 GOST 397-79 26 1321-2707070- -01 27 16 OST 37.001.115-75 28 16-6 .6.019 GOST 5915-70 29 1522-2707243 30 1522-2707242 31 1522-270707932 921-2707055 33 61.07.00134 1321-270705135 20 OST 37.001.115-75 36 680-2707024 37 1321-270707038 1322-2707261 39 900-2707135 40 900-2707135-01 41 900-2707135-02 42 1322-2707261-01 43 1322-2707262-01 44 6-6g 16.88.35.019 GOST 7798-70 45 1322-2707262

Name Drawbar hitch Bolt Plate Plate Pin Washer Bolt Bolt Washer Washer Nut Stud Nut Washer Joke Stud Bolt Stud Buckle Bushing Shield assembly Pin Chock Ring Buckle Forelock Plate Washer Nut Nut Washer Kingpin Fork Forelock Bracket Washer Bolt Plate Side bar 2 (maximum) Plate 2 (maximum) Plate 2 (maximum) Plate 1 Side bar 1 Bracket 4 Bolt 1 Bracket

- 95 -

Q-ty 1 4 2 1 1 4 4 1 1 9 1 2 6 6 2 2 4 2 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 8 8 1 1

Fig.27.2. Drawbar hitch (configuration variants) - 96 -

Group 27. Trailing appliance Subgroup 2707. Drawbar hitch (configuration variants) Fig.No Pos.No Designation Q-ty 27.2 1321-27071501 1322-2707160 1 1 1322-27071301 2 1322-2707133 4 3 1322-27071201 4 20-6 .6.019 GOST 5915-70 4 10-6g 20.88.35.019 GOST 77962 5 70 6 10 OST 37.001.115-75 2 7 1522-2707126 1 8 1522-2707127 1 9 20 OST 37.001.115-75 6 11 1523-27071492 12 61.07.0011 13 50-4202146 1 14 1523-2707143 1 15 3,2 25.019 GOST 397-79 1 16 1522-27070791 17 1523-2707142 1 18 70-4235035 2 19 16-6 .6.019 GOST 5915-70 2 20 16 OST 37.001.115-75 2 21 1321-27071441 22 1321-27071401 23 1321-2707042 1 24 61.05.004 1 25 61.05.005 1 26 1522-2707030 1 1321-2707113- or 1 27 1321-27071111 28 1322-2707165 1 29 1322-2707162-01 1 30 1322-2707180 1 31 1322-2707161 1 32 61. 07.001 1 33 36.019 GOST 397-79 1 L – distance from PTO shaft end surface to kingpin axis.

- 97 -

Name Rod (9-18,21) Python (28-33) Cross bar Bolt Joke Nut Bolt Washer Plate Axis Washer Bolt Forelock Ring Lining Forelock King pin Joke Chain Nut Washer Rod King pin Forelock Ring Chock Pin Fork (EURO) L=110 mm Fork (GOST) L=160 mm Plate with python Pin Pin Thrust Forelock Forelock

Fig. 28.1. Semi-frame - 98 -

Group 28. Frame Subgroup 2801. Semi-frame Fig.No Pos.No Designation 28.1 1025-2800010-01 1025-2801120 80-2806010-011) 1 1025-2801124 2 80-2801050-01 3 16-6gx60.88.35.019 GOST 7796-70 4 16 OST 37.001.115-75 5 16-6gx120.88.35.019 GOST 7795-70 6 16-6 .6.019 GOST 5915-70 7 16-6gx150.88.35.019 GOST 7795-70 (permitted 70-2800016-01) 8 50-3913214 9 16-6gx32.88.35.019 GOST 7796-70 10 80-3919106 11 16-6gx32.88.35.019 GOST 7796-70 12 16-6gx45.88.35.019 GOST 7796-70 13 50-2800011 14 80-2801060-01 15 20-6 .6.019 GOST 5915-701) 16 20 OST 37.001.115-751) 17 40-3001022 18 80-28060111) 19 70-46050361) 20 A61.07.0011) 21 50-4605079- 1) 1) mounted if no front ballast

- 99 -

Q-ty 1 1 1 1 1 6 25 2 1 2 2 2 2 8 4 4 1 2 2 2 1 2 2 1

Name Semi-frame (1, 2, 11-14, 17) Front beam (1,17) Front towing device (15,16,18,19) Front beam Right spar Bolt Washer Bolt Nut Bolt Clamp Bolt Bracket Bolt Bolt Bushing Left spar Nut Washer Bushing Front towing device Bolt Forelock King pin

Fig.28.2. Towing device

- 100 -

Group 28. Frame Subgroup 2805. Towing device Fig. No 28.2

Pos.No 1 2

Assembly unit or part No

Q-ty 1 1

- 101 -

Name Bracket 550 0364-2 Towing device ACV-40

Fig.28.3. Trailer hook 1220-2807010- 102 -

Group 28. Frame Subgroup 2807. Trailer hook 1220-2807010Fig.No Pos.No Designation 28.3, 1220-2807150 28.4 1220-2807015 80-2807185 1321-2707050- 1 1 1220-2807013 2 36-3503018 3 6,3 36.019 GOST 397-79 4 1220-2807020 5 1321-2707014 6 1222-2707137 7 70-2807081 8 50-1605152 9 1220-2807040 10 12 32 OST 37.001.163-97 11 3,2 18.019 GOST 397-79 12 70-2807079 13 16.01.019 GOST 11371-78 14 3,2 25.019 GOST 397-79 15 1220-2807045 10-6g 16.88.35.019 GOST 779616 70 17 10 OST 37.001.115-75 18 4-6g 8.58.019 GOST 17473-80 19 4-6 .6.019 GOST 5927-70 20 4 OST 37.001.115-75 21 85-2807093 22 50-1103031-01 23 50-131013624 80-2807180 25 6-6g 16.58.019 GOST 17473-80 26 6-6 .6.019 GOST 5915-70 27 OST 37.001.115-75 28 85-2807092 29 921-2707068 30 20-6 .6.019 GOST 5915-70 31 20 OST 37.001.115-75 32 1220-2807051 33 1220-2807051-01 34 70-2807052- -02 35 40-3405062 36 70-280705337 1220-2807005 38 20.01.019 GOST 11371-78 39 20 1,5-6 .04.019 GOST 5919-73 40 36.019 GOST 397-79 41 1220-2807012 42 1321-2707013 43 20 1,5-6 .6.019 GOST 5915-70 44 1322-2707260-01 45 1322-2707274 46 .6 30.65 GOST 14229-93 47 6-6g 12.88.35.019 GOST 7798-70 48 1322-2707211 49 1322-2707260 50 1220-4605506 51 16 OST 37.001.115-75

- 103 -

Q-ty 1 1 1 1 1 1 1 1 4 2 1 1 1 1 3 1 1 1 1 1

Name Rod (31,66,68,70-77) Bracket (53,62-65) Handle (23,24) Fork (66-71) Pin Washer Forelock Bracket Bolt Plate Spring carrier Spring Rod Pin Forelock Lever Washer Forelock Axis flange

1 3 3 3 2 1 1 1 2 3 7 1 2 6 12 1 1 2 2 2 1 2 2 2 6 6 6 1 1 1 4 1 1 4 6

Washer Screw Nut Washer Seal Housing Handle Handle Screw Nut Washer Bracket Stud Nut Washer Clip (right) Clip (left) Screw Nut Nut Hook (with axis) Washer Nut Forelock Pin Nut Nut Side bar assembly (left) Buckle Pin Bolt Bushing Side bar assembly (right) Bolt Washer

Bolt

Fig.28.4. Trailer hook 1220-2807010- (versions) - 104 -

Group 28. Frame Subgroup 2807. Trailer hook 1220-2807010Fig.No Pos.No Designation 28.3, 52 1322-2707280 28.4 53 1220-2807014 54 900-2707135 55 900-2707135-01 56 900-2707135-02 57 1321-270708358 921-2707068-03 59 921-2707068 -02 60 6-6g 18.88.35.019 GOST 7798-70 61 6.01.019 GOST 11371-78 62 1220-2807077 63 1220-2807047 64 70-2707137 65 70-2707153 66 1522-270707967 921-2707055 68 61.07.00169 50-4202146 70 2,5 14 71 1321-2707070(see Fig.27.1 ) 1321-2707070- -01 1321-27070511522-2707242 1522-2707243 1522-2707244 680-2707024 16-6 .04.019 GOST 5916-70 6,3 63.019 GOST 397-79 16 OST 37.001.115-75 20 OST 37.001.115-75 72 1220-2807144 73 1220-2807149 74 921-2707066 75 1220-2807124 76 1523-2707145 77 1523-2707149 78 1322-2707130 79 16-6 .6.019 GOST 5915-70 80 1322-2707120-

- 105 -

Q-ty 1 1 2 2 2 1 2 2 1 1 2 1 2 2 1 1 1 6 2 1

1 1 1 1 1 4 4 1 2 8 1 2 2 1 1 2 1 2 1

Name Shield assembly Bracket Plate (S=0,5 mm) Plate (S=1 mm) Plate (S=0,2 mm) Joke Stud Stud Bolt Washer Hold Hold center Bolt Washer King pin Fork Forelock Ring Chain (33 links) Plate

Plate Bracket Washer Nut Buckle Bolt Nut Forelock Washer Washer Rod Bolt Nut Clip Lining Bolt Cross bar Nut Joke

Fig.30.1. Steering link - 106 -

Group 30. Steering link Subgroup 3003. Steering link Fig.No 30.1

Pos.N Assembly unit or part No o 822-3003010 1 50-3003018(A35.32.006) 2 1220-3003028 3 1220-3003027 4 1220-3003021 5 1220-3003023 6 822-3003022 822-3003022-01 7 1220-3003029 8 1220-30030259 20 1,5-6 .04.019 GOST 5919-73 10 36.019 GOST 397-79 11 1220-3003013 1220-3003013-01 12 1220-3003011

Q-ty

- 107 -

Name

1 2

Steering link (1-11) Plug

2 2 2 2 1 1 2 2 2 2 1 1 1

Lower insert Insert Ball pin Upper insert Hinge housing with right-handed thread Hinge housing with left-handed thread Ring Casing Nut Forelock Lock nut with right-handed thread Lock nut with left-handed thread Pipe

Fig.31.1. Front driving wheels

Fig.31.2. Front driving wheels

- 108 -

Group 3101. Wheels and hubs Subgroup 3101. Front driving wheels Fig.No Pos.No Designation 31.1 822-3101010 W12-24-3101020-01 or 880.3101012-01 1 W12-24-3101035 2 W12-24-3101017 3 52-2301065 4 1221-3101011 5 1221-3101013 or 16 1,5-6 .10.019 GOST 5915-70 6 7 40-3103017-01

Q-ty 2

Fig.No Pos.No Designation 31.2 822-3101015 1 8133.3101012 2 3 40-3103017-01 * additional configuration

- 109 -

Name Wheel 360/70R24 (tyre assembly) (1-6)

2

Wheel W12x24 (1,2,3,4,5)

2 2 12 12 12

Rim W12x24 with brackets Disk Washer Bolt Nut

2 16

Tyre 360/70R24 Nut

Q-ty 2 2 2 16

Name Wheel 11.2R24* (tyre assembly) (1,2) Wheel W10x24 Tyre 11.2R24 Nut

Fig.31.3. Rear driving wheels. Rear wheels hubs - 110 -

Group 31. Wheels and hubs Subgroup 3104. Rear wheels hubs Subgroup 3107. Rear wheels Fig.No Pos. No 31.3 1 2 3 4

5 6

Assembly unit or part No 50-3104010-A1 70-3104025 50-3104016 50-3104015 40-3104021

2 2 2 2 16

80-3107010-01 or 80-3107010-03

2

885.3107012

70-3100220- or 70-3100220- -01 5

5 6 7 8 9 10 11 12 13 14 15

2 2

Name Hub (1,2,3,4) Insert Key Hub Bolt Wheel 18.4R34 (tyre assembly) (5,6) Wheel 18.4R34 (tyre assembly, visor, ballast weights) (5,6) Wheel DW16x34 Tyre 18.4R34 (mod. -11)

2

Wheel 15.5R38 (tyre assembly) (5, 6) Wheel 15.5R38 (tyre assembly, visor, ballast weights) (5,6) Wheel DW14L 38 (disk, rim, protective visor) Tyre 15.5R38 GOST 7463-2003

85-3107020 50-3107050

2 2 2

Wheel (tyre assembly) (5, 6) Wheel DW8x42 (disk and rim) Tyre 11.2R42

50-3100030 50-3107050

2 2 2

Wheel 9.5-42 (tyre assembly) (5, 6) Wheel DW8x42 (disk and rim) Tyre 9.5-42

16 OST 37.001.115-75 50-3107018-A 70-3104019 16-6 .6.019 GOST 5915-70 36-3104019 7-34-108 50-3104028 27 OST 37.001.115-75 50-3104029

8 4 2 8 14 4 8 8 8

Washer Weight Special nut Nut Nut Bolt Bolt Washer Spherical washer

70-3107012

6

5 6

Q-ty

2 2

- 111 -

Fig.31.4. Wheel hub

- 112 -

Group 31. Wheels and hubs Subgroup 3104. Rear wheels hubs Fig. No 31.4

Pos.No 1 2 3 4 5 6 7 8

Assembly unit or part No 1075-3104010 1075-3104012 1220-3104011 40-3104021 36-3104019 70-4605036 70-3101019 80-3405038-03 20 OST 37.001.115-75

Q-ty 2 1 1 8 7 6 1 4 6

- 113 -

Name Wheel hub (1-8) Insert Hub housing Bolt Nut Bolt Special nut Plug Washer

Fig. 34.1. Steering column - 114 -

Group 34. Steering control Subgroup 3401. Steering column Fig.No Pos.No 34.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Designation

Q-ty

85-3401010

1

70-340105085-3401150 85-3401120 85-3401016 20 GOST 13940-86 80-3401019 85-340115619 GOST 13943-86 904700 17 TU 37.006.065-90 50-3401064 50-3401063 10-6 .04.019 GOST 5916-70 80-3401013 50-3401061-A 10-6g 45.88.35.019 GOST 7795-70 -510 70-3401055 70-34010548 36 70-340107770-3401076 70-3401078 70-3401079 80-3401082 80-3401140 16 1,5-6 .6.019 GOST 5915-70 50-3401091 80-3402015 80-3709025 80-370902680-3709024 50-4608057 85-3401175 600-3401012 70-3003032 28.01.019 GOST 10299-80 600-3401160 50-3401062 85-3401067 70-3709012-A 25.019 GOST 397-79 85-3401011 80-3401001 50-13101581,6 12.019 GOST 397-79 18 GOST 13940-86 85-3401014 822-3401140- 1 16 OST 37.001.115-75 70-3402015-

1 1 1 1 1 1 1 8 8 8 8 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 2 2 1 1 1 1 1 1 1 1

- 115 -

Name Steering column (1-21, 32-37, 39, 40, 42, 44, 45) Shaft (15-17) Cardan (5-9, 12, 36, 37) Bracket Bushing Ring Washer Fork Ring Bearing Oil-seal Yoke Nut Washer Fork Bolt Key 5 10 Intermediate shaft Tail Pin Shock absorber Bushing Nut Lock nut Cover Clamp Nut Washer Steering wheel Bushing Bushing Casing Spring Shaft Washer Nut Rivet Quadrant Cross bar Fork Handle Forelock Screw Rod Spring Forelock Ring Detent Clamp Washer Steering wheel

Fig.34.2 Steering control 1025-3400010-01 - 116 -

Group 34. Steering control Subgroup 3407. Steering control 1025-3400010-01 Fig.No Pos.No Designation 34.2 1 16 OST 37.001.115-75 2 16-6g 25.88.35.019 GOST 7796-70 3 1221-3407012-03 4 "NORMA" TORRO 25-40/9-C6W 5 8-6g 45.88.35.019 GOST 7795-70 6 OST 37.001.115-75 7 1025-3407030 8 017-022-30-1-4 GOST 18829-73/9833-73 9 8-6g 40.88.35.019 GOST 7796-70 10 1025-340702011 "NORMA" TORRO 16-25/9-C6W 12 952-3407014-06 13 85-3407105-03 14 1/2 15 922-3407080 20 680-4607140-11 21 1522 -3407100-07 22 1522-3407016 23 025-029-25-2-2 GOST 18829-73/9833-73 24 70-3506027 26 703407146 27 OSPC 160-ON150G0030 or LAGC 160-10/200-140 M01-100S or SUB 160-140.200-1 28 1025-3407040 29 1025-3407060 30 8-6g 20.88.35.019 GOST 7796-70 31 1025-3407013 32 923-3407050 33 600-3407083 34 80-3407111-01 35 12,0-60 GOST 3722-81 36 923-3407100-01 37 14 -3 or 14 -3 or 20 14 126 38 952-3407100-02 39 952-3407100-04 40 1/2 41 1221-3407140-01 41 -03 42 80-3407113 43 80-3407221 44 1/2 45 822-3407095 46 40-4607032 47 1/2

- 117 -

Q-ty 5 2 1 2 2 14 1 2 9 1 4 1 1 2 1 2 1 3 3 8 3 1

Name Washer Bolt Hose Clamp Bolt Washer Oil pipeline Ring Bolt Oil pipeline Clamp Hose Bolt Washer Oil pipeline High pressure hose High pressure hose Adapter Ring Bushing Plate Dosing pump

2 1 3 2 1 1 1 1 1 1

Oil pipeline Oil pipeline Bolt Bracket Three-way pipe Hose Valve cover Ball Tank Gear-type pump

1 1 2 1 1 1 1 5 1 1 2

High pressure hose High pressure hose Washer Valve Emergency oil pressure sensor Guide Spring Washer Valve body Bolt Washer

Fig.34.2 Steering control 1025-3400010-01 - 118 -

Group 34. Steering control Subgroup 3407. Steering control 1025-3400010-01 Fig.No Pos.No Designation 34.2 48 36.019 GOST 397-79 49 102-3405113 50 102-3405112-01 51 80-3407301 52 2022-3407202 53 20.01.019 GOST 11371-78 54 80-3405103 55 20 1,5-6 .04.019 GOST 15522-70 56 1.1. 9. GOST 19853-74 57 63-3405115- -02 58 102-3405111 59 50-4607041 60 85-3407102 61 10-6g 20.88.35.019 GOST 7796-70 62 10 OST 37.001.115-75 63 8-6g 30.88.35.019 GOST 7796-70 64 1021-2308076 65 1520-2308079 66 1520-2308077 67 16-6 .6.019 GOST 5915-70 68 822-2301023- -01 69 01-015

- 119 -

Q-ty 2 2 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 3 3 3 1 2

Name Forelock Pin nut Pin Bolt Adapter Washer Lock washer Nut Oiler Hydraulic cylinder Pin Bracket Bracket Bolt Washer Bolt Bracket Stud Bushing Nut Cylinder bracket Pin

Fig. 34.3. Hydraulic cylinder

63 (63x30-200) - 120 -

Group 34. Steering control Subgroup 3405. Hydraulic cylinder 63 (63x30-200) Fig.No Pos.No Designation 34.3 63-3405115- -02 1 5-6g 10.58.019 GOST 17473-80 2 82.6-4713337 3 63-3405134 4 63-3405127 5 47 GOST 13941-86 6 -30 GOST 3635-78 7 24004799 8 24236861 9 63-340511810 63-3405120-02 11 50-3405222 12 24251803 13 63-3405123 14 030-034-25-1-4 GOST 18829-73/9833-73 15 055-063-46-1-4 GOST 18829-73/9833-73 16 63-3405128 or 82.6-4713327 17 63-3405121 18 63-3405124 8-6g 10.45 .40 .05 GOST 887819 93 20 24223129 21 24226046

- 121 -

Q-ty 1 16 4 4 4 4 2 1 1 1 1 1 1 1 1 2 1

Name Hydraulic cylinder assembly Screw Fit ring Casing Bushing Ring Bearing Push rod collar PU6 30-38,6-6,5 Push rod seal 20 30-38-5,7 Front cover Housing Piston nut Piston seal L43 63-47-20,5 Piston Ring Ring Backing ring

1 1

Push rod Captive nut

1

Screw

1 2

Push rod seal OMS-MR 30-37,3-3 Push rod guide SB 30-33-5,5

Fig.34.4. Tank - 122 -

Group 34. Steering control Subgroup 3407. Tank Fig.No Pos.No Designation 34.4 923-3407100-01 1 50-46080272 017-021-25-2-2 GOST 18829-73/9833-73 3 923-3407120-01 4 61- 06- 3 5 240-3707200 6 082-4608130 7 011-015-25-2-4 GOST 18829-73/9833-73 8 6-6g 16.88.35.019 GOST 7798-70 9 6-6g 25.88.35.019 GOST 7798-70 10 OST 37.001.115-75 11 220-4608051-01 12 50-4608057 13 1,6 12.019 GOST 397-79 14 320-4608081 15 80-3405044 16 320-4608085 17 320-4608083 18 320-4608082 19 80-4608024 20 601T-1-06 075-080-30-1-4 GOST 18829-73/983321 73 22 220-4608060

- 123 -

Q-ty 1 1 1 1 1 1 1 2 2 4 4 1 1 1 2 1 1 1 1 2 1 2 1

Name Tank (1-21) Plug Ring Tank Filter Plug Oil meter Ring Bolt Bolt Washer Cover Spring Forelock Thrust washer Spring Valve body Spherical valve Stem Ring Filter element Ring Cage

Fig. 35.1. Brakes. Dry brakes control

- 124 -

Group 35. Brakes Subgroup 3502, 3503. Brakes. Dry brakes control Fig.No Pos.NoAssembly unit or part No 35.1 85-3502010 85-3502030 70-3503080 80-3503080 80-3503090 1 85-3502035 85-3502040-01 or 2 85-3502040-04 3 85-3502036 4 77.38.163 5 22,225-100 GOST 3722-81 6 8-6 .6.019 GOST 5915-70 7 85-3502196 8 3,2 18.019 GOST 397-79 9 50-3502203 10 12 32 OST 37.001.163-75 11 50-3502198 12 12 OST 37.001.115-75 13 2.2-25x42-1 14 50-3503071 15 12-6g 35.88.35.019 GOST 7796-70 16 12 1,25-6 .04.019 GOST 5916-70 17 -611 18 70-3503017-A 19 70-3503019 20 70-3503018 21 36.019 GOST 397-79 22 50-3503015 27 50-1605152 28 80-3503110 29 80-3503120 30 A13.34.001 31 80-3503140 32 80-3503130 33 A13.33.002 34 80-3503158-A 35 12-6g 30.88.35.019 GOST 7796-70 36 50-3502202 37 1,6GOST 3282-74

- 125 -

Q-ty Name 2 Brake (1-11,36,37) 2 Pressure disks (3-11) 2 Brake rod (16,19, 20) 1 Right pedal (32, 33) 1 Left pedal (30, 31) 2 Casing 4

Brake disk

4 6 10 4 4 2 2 2 4 4 2 3 2 2 2 1 2 2 2 1 2 1 1 1 1 1 1 2 2 2 2

Pressure disk Spring Ball Nut Rod Forelock Fork Pin Pin Washer Collar Washer Bolt Nut Key 6x11 Lever Bolt Washer Forelock Shaft Spring Lever Lever Lining Left pedal Right pedal Lining Seal Bolt Casing Wire

Fig. 35.2. Brakes (version) - 126 -

Group 35. Brakes Subgroup 3502. Brakes (version) Fig.No Pos.No Assembly unit or part No 35.2 1522-3502010 70-3503080 85-3502030 1 1522-3502035 85-3502040-01 or 2 85-3502040-04 3 85-3502036 4 77.38.163 5 50-3502198 6 85-3502196 7 50-3502203 8 12 32 OST 37.001.163-75 9 12 1,25-6 .04.019 GOST 5916-70 10 70-3503018 11 70-3503019 12 3,2 18.019 GOST 397-79 13 8-6 .6.019 GOST 5915-70 14 22,225-100 GOST 3722-81 15 1522-350203716 1,6GOST 3282-74 300 mm 17 50-3502202

- 127 -

Q-ty Name 2 Brake (1-8, 12-17) 2 Brake rod (9,10,11) 2 Pressure disk (3-8,12-14) 2 Casing 6

Disk

4 6 4 4 2 2 2 2 2 2 4 10 2 2 2

Pressure disk Spring Pin Rod Fork Pin Nut Washer Bolt Forelock Nut Ball Disk Wire Casing

Fig.35.3. Wet brakes (left/right)

- 128 -

Group 35. Brakes Subgroup 3502. Wet brakes (left/right) Fig. No Pos.NoAssembly unit or part No 35.3 1221 -3502010 1221 -3502020 85-3502030-01 1 1221 -2409035 2 8-6 .6.019 GOST 5915-70 3 50-3502198 4 85-3502196 5 1522-3502015-07 6 80 -3502037 80 -3502037-01 80 -3502037-02 80 -3502037-03 80 -3502037-04 80 -3502037-05 80 -3502037-06 80 -3502037-07 7 12 32 OST 37.001.163-75 8 6-6gx12.88.35.019 GOST 7798-70 9 OST 37.001.115-75 10 80 -3502202 11 50-3502203 12 80 -3502204 13 1221 -3502051 14 3,2 18.019 GOST 397-79 15 85 -2407059 16 -110-1414045 17 22,225-100 GOST 3722-81 18 85-3502036-01 19 77.38.163 20 8-6g 25.58.019 GOST 17475-80 3 21 /8” 22 1221 -3502035 23 85 -2407059-01 24 1221-1802091 25 18-055* Selected during the installation for required gap

Q-ty 1 1 2 1 4 4 4 16 12 * * * * * * * 2 8 8 2 2 2 2 2 1 2 10 4 6 6 4 1 1 2 2

- 129 -

Name Right brake (2-14,16-20,22,23) Left brake (1-20) Pressure disks (2,3,4,7,11,14,17-19) Housing Nut Pin Rod Disk Intermediate disk (S=3,0mm) Intermediate disk (S=3,2mm) Intermediate disk (S=3,4mm) Intermediate disk (S=3,6mm) Intermediate disk (S=3,8mm) Intermediate disk (S=4,0mm) Intermediate disk (S=4,2mm) Intermediate disk (S=4,4mm) Pin Bolt Washer Casing Fork Plate Gasket Forelock Cage cover (left) Ring Ball Pressure disk Spring Screw Plug Housing Cage cover (right) Plug O-ring

Fig. 35.4. Brakes. Wet brakes control - 130 -

Group 35. Brakes Subgroup 3503. Brakes. Wet brakes control Fig.N o 35.4

Pos. No

Assembly unit or part No

Q-ty

70-3503080 12 1,25-6 .04.019 GOST 5916-70 70-3503018 70-3503019 50-1605152 80-350315812-6g 30.88.35.019 GOST 7796-70 12 OST 37.001.115-75 1221 -3503015* 8 1221 -3503015-01** 9 12-6g 35.88.35.019 GOST 7796-70 10 1221 -3503016-01 11 70-350301712 -611 13 50-3503071 14 80-3503120 15 80-3503140 16 80-3503130 17 80 -3503110 18 1221 -3503016 21 36.019 GOST 397-79 * During the installation of PTO shaft hydraulic control ** During the installation of PTO shaft mechanical control 1 2 3 4 5 6 7

- 131 -

Name

3 2 2 2 2 2 2 4

Rod (1-3) Nut Washer Bolt Spring Seal Bolt Washer

1

Shaft

2 2 1 2 4 1 1 1 1 1 2

Bolt Bushing Lever Key 6 11 Washer Lever Left pedal Right pedal Lever Bushing Forelock

Fig. 35.5. Parking brake. Parking brake control

- 132 -

Group 35. Brakes Subgroup 3504, 3507. Parking and emergency brake. Parking and emergency brake control Fig.No Pos.No Designation 35.5 50-3502010 50-350203070-3503080 85-3507120-01 900-3507140* 80-3507240** 85-3507150-02 12-6g 180.58.019 GOST 7795-70* 1 12-6g 200.58.019 GOST 7795-70** 2 50-3502035 70-3502040-01 or 3 70-3502040-04 4 50-350203670-3504055* 5 70-3504055-01** 6 8-6 .6.019 GOST 5915-70 7 50-3502196 8 3,2 18.019 GOST 397-79 9 50-3502203 10 12 32 OST 37.001.163-75 11 50-3502198 12 1,6GOST 3282-74 13 50-3502202 14 36-1702358 15 12 1,25-6 .6.019 GOST 5915-70 16 70-350301717 70-3503018 18 70-3503019 19 70-3507122-01 20 5.01.019 GOST 11371-78 21 55-17-27 22 13.19.002 23 13.19.00124 12-6g 40.88.35.019 GOST 7796-70 25 12 OST 37.001.115-75 70-3514107* 26 80-3514107** 27 -611 28 15 GOST 13940-86 29 85-3507130-01 30 50-1606026 31 12.019 GOST 397-79 32 70-3507024 33 70-3507021 – 34 10 OST 37.001.115-75 35 10-6 .6.019 GOST 5915-70 36 10-6g 35.88.35.019 GOST 7796-70 37 70-3507132- -01 900-3507141* 38 80-3507241** 39 85-3507060 * During the installation of double-disk brakes ** During the installation of tripple-disk brakes

- 133 -

Q-ty 1 1 1 1

Name Brake (2-4, 6-14, 43, 44) Pressure disk (4, 6-11, 43, 44) Brake rod (15, 17, 18) Lever (19-23, 29-32)

1

Rod (9, 15, 38)

1

Bracket (16, 24-27, 39-41)

3

Bolt

1

Casing

2

Disk

2

Pressure disk

1

Shaft

2 2 3 2 3 2 1 1 1 3 1 1 1 1 1 1 1 1 1 7

Nut Rod Forelock Fork Pin Pin Wire 300 mm Casing Spring ring Nut Lever Washer Bolt Rod Washer Spring Button Handle Bolt Washer

1

Lever

1 1 1 1 1 1 1 2 2 2 1

Key Ring Lever Latch Forelock Axis Quadrant Washer Nut Bolt Axis

1

Rod

1

Lever

Fig. 35.5. Parking brake. Parking brake control - 134 -

Group 35. Brakes Subgroup 3504, 3507. Parking and emergency brake. Parking and emergency brake control Fig.No Pos.No Designation 35.5 40 80-4216050*(***) 80-4216050- **(***) 1221-3507072**** 70-3507070*** 41 70-3507070-01**** 12-6g 200.58.019 GOST 7795-70* 42 1522-2409034-03** 43 77.38.163 44 22,225-100 GOST 3722-81 * During the installation of double-disk brakes ** During the installation of tripple-disk brakes *** PTO shaft mechanical control **** PTO shaft hydraulic control

- 135 -

Q-ty

Name

1

Hub

1

Bushing

1

Bracket

2

Bolt

3 3

Spring Ball

Fig.35.6. Parking brake. Parking brake control

- 136 -

Group 35. Brakes Subgroup 3504, 3507. Parking and emergency brake.

Parking and emergency brake control (for wet brakes) Fig.No 35.6

Pos.No Assembly unit or part No Q-ty 952 -3507140** 1 85-3502030-01 1 952 -3507040* 1 70-3503080 1 85-3507120-01 1 1 1221 -3502039-01 5 2 14 OST 37.001.115-75 5 3 8-6 .6.019 GOST 5915-70 2 4 50-3502198 2 5 85-3502196 2 6 12 32 OST 37.001.163-75 2*/3** 7 50-3502203 1*/2** 8 12 1,25-6 .6.019 GOST 5916-70 2*/3** 9 70-3503018 1 10 70-3503019 1 12 1221 -3507060 1 13 12.019 GOST 397-79 1 14 70-3507122-01 1 15 70-3507132- -01 1 16 15 GOST 13942-86 1 17 5.01.019 GOST 6958-78 1 18 55-17-27 1 19 13.19.002 1 20 13.19.0011 21 85-3507130-01 1 22 50-1606026 1 23 70-3507024 1 24 10-6g 35.88.35.019 GOST 7796-70 2 25 70-35070211 26 10 OST 37.001.115-75 2 27 10-6 .6.019 GOST 5915-70 2 28 12 OST 37.001.115-75 1 29 3,2 18.019 GOST 397-79 3 30 952 -3507041* 1 31 12-6 .6.019 GOST 5915-70* 1 32 50-4616043* 1 33 50-4616038* 1 34 952 -3507240* 1 35 1221 -3504055 1 36 6-6g 12.88.35.019 GOST 7798-70 4 37 OST 37.001.115-75 4 38 80 -3502202 1 39 80 -3502204 1 40 1221 -3502051 1 41 50-1601352 2 80 -3502037 2 80 -3502037-01 *** 80 -3502037-02 *** 80 -3502037-03 *** 42 80 -3502037-04 *** 80 -3502037-05 *** 80 -3502037-06 *** 80 -3502037-07 *** * During the installation of double-lever gear-box ** During the installation of single-lever gear-box *** Selected during the installation for required gap

- 137 -

Name Rod (7, 8, 48) Pressure disks (3-7, 29, 44, 46, 47) Rod (30-34) Brake rod (8-10) Lever (13-14,17-23) Bolt Washer Nut Pin Rod Pin Fork Nut Washer Bolt Lever Forelock Rod Axis Ring Washer Spring Button Handle Lever Latch Axis Bolt Quadrant Washer Nut Washer Forelock Rod Nut Coupling Nut Rod Shaft Bolt Washer Casing Plate Gasket Adjusting pin Intermediate disk (S=3,0mm) Intermediate disk (S=3,2mm) Intermediate disk (S=3,4mm) Intermediate disk (S=3,6mm) Intermediate disk (S=3,8mm) Intermediate disk (S=4,0mm) Intermediate disk (S=4,2mm) Intermediate disk (S=4,4mm)

Fig.35.6. Parking brake. Parking brake control

- 138 -

Group 35. Brakes Subgroup 3504, 3507. Parking and emergency brake.

Parking and emergency brake control (for wet brakes) Fig. No 35.6

Pos.No Assembly unit or part No 43 1522-3502015-07 44 22,225-100 GOST 3722-81 45 1221 -3502034 46 77.38.163 47 85-3502036-01 48 952 -3507141** * During the installation of double-lever gear-box ** During the installation of single-lever gear-box

Q-ty 4 5 1 3 2 1

- 139 -

Name Disk Ball Cover Spring Pressure disk Rod

Fig.35.7 Air drive - 140 -

Group 35. Brakes Subgroup 3506. Air drive (wet brakes) Fig.No Pos.No Assembly unit or part No Q-ty 35.7 1025 -3506505-11 1 1025-3506560-02 1 1021-3506020 1 1025-3506540 1 1025-3506560 1 1 1025-3521510 1 2 1025-3506561-02 1 014-017-19-2-4 3 1 GOST 18829-73/GOST 9833-73 4 70-3506028 1 5 70-3506023 1 6 1025 -3506610 1 7 70-3506027 1 8 822-3723044 1 9 8-6g 16.88.35.019 GOST 7796-70 1 10 8-6 .6.019 GOST 5915-70 1 11 OST 37.001.115-75 1 12 265-3509030 1 13 1025-3506623 1 14 40-46070382 15 1025-3506622 1 16 5000.04 2 17 1025-3506624 1 18 242-3509213 1 19 70-3513015 1 29.51.000 or 80-3512010 or 20 1 11.3512010-30 21 70-1405013 1 22 80-3512006 1 23 5000.02 2 24 1025 -3506620 1 25 80-3513005 1 26 1021-3506021-06 1 27 1025-3506550 1 28 1025-3506561-01 1 29 80 -3514005-02 1 30 1522-3506023 6 31 1522-3506024 6 32 1522-3506022 6 012-015-19-2-4 33 6 GOST 18829-73/GOST 9833-73 34 1025-3521505 1

- 141 -

Name Air drive Pipeline (2, 30-32) Pipeline (26, 30-32) Pipeline (4, 5, 27) Pipeline (28, 30-32) Coupling head (Fig.) Pipe Ring Coupling Captive nut Pipeline Bushing Clamp Bolt Nut Washer Adapter Nut Washer Adapter Clamp with worm thread 25-40 Hose Adapter Elbow Pressure regulator Hose Lock nut Clamp with worm thread 16-27 Pipeline Ballon (Fig.35.8) Pipe Pipeline Pipe Brake valve (Fig.) Captive nut Coupling Nipple Ring Coupling head (Fig.)

Fig. 35.8. Ballon

Fig. 35.9. Brake valve - 142 -

Group 35. Brakes Subgroup 3513. Ballon Fig.No

Pos. Assembly unit or part No No 35.8 1 80-3513005 2 80-3513025 3 50-3513032 4 16-6g 32.88.35.019 GOST 7796-70 5 80-3513040 6 16 OST 37.001.115-75 7 16.01.019 GOST 11371-78 8 OST 37.001.115-75 9 6-6 .6.019 GOST 5915-70 10 50-351302511 -43-01 12 50-3522023 13 85-3513110 14 H50-4202146 * Upon request

Q-ty

Name

1 1 2 (4*) 4 (8*) 1 (2*) 4 (8*) 1 (2*) 2 (4*) 2 (4*) 1 (2*) 4 (8*) 1 (2*) 1 (2*) 1 (2*)

Ballon Three-way pipe Clamp Bolt Bracket Washer Washer Washer Nut Bracket Seal Gasket Valve Ring

Group 35. Brakes Subgroup 3514. Brake valve Fig.No 35.10

Pos. Assembly unit or part No No 80 -3514005-02 1 1522-3514033 2 70-3506033 3 10 OST 37.001.115-75 4 10-6g 40.88.35.019 GOST 7796-70 5 80-3514109 80 -3514109 6 10-6g 70.88.35.019 GOST 7795-70 7 3,2 18.019 GOST 397-79 8 8.01.019 GOST 11371-78 9 80-3514130 29.3514010-02 or 10 80-3514010-02 11 12 40 OST 37.001.163-75 12 12.01.019 GOST 11371-78

- 143 -

Q-ty

Name

1 1 1 4 2 1 1 2 2 1 1

Brake valve Elbow Elbow Washer Bolt Bracket Bracket Bolt Forelock Washer Rod

1

Brake valve

1 2

Pin Washer

Fig.35.10 Coupling head

Fig.35.11 Coupling head

- 144 -

Group 35. Brakes Subgroup 3521. Coupling head Fig.No Pos.No 35.10 1 2 3 4 5 6

Assembly unit or part No Q-ty 1025-3521505 1 10-6g 25.88.35.019 GOST 7796-70 2 10-6 .6.019 GOST 5915-70 2 10 OST 37.001.115-75 2 1025-3521511 1 1522-3521513 1 64226-3521110 1

Name Coupling head (1-6) Bolt Nut Washer Bracket Adapter Coupling automatic head

Group 35. Brakes Subgroup 3521. Coupling head Fig.No Pos.No 35.11 1 2 3 4 5 6

Assembly unit or part No 1025-3521510 64226-3521111 1522-3521513 1025-3521512 8-6g 25.58.019 GOST 1747580 8-6 .6.019 GOST 5915-70 OST 37.001.115-75

Q-ty 1 1 1 1 2 2 2

- 145 -

Name Coupling head (1-6) Coupling automatic head Adapter Bracket Screw Nut Washer

Fig.37.1 Head lamps installation

- 146 -

Group 37. Electrical equipment Subgroup 3711. Head lamps installation Fig.No Pos.No 37.1 1 2 3 4 5 6 7 8 9

Assembly unit or part No Q-ty 921-3700020 08 7101 000 2 16.019 2 8-6g 20.88.35.019 GOST 7796-70 1 8-6 .6.019 GOST 5915-70 1 OST 37.001.115-75 1 921-3721001 1 3721.10 1 921-37240251 80-3723045 5

- 147 -

Name Head lamps installation Head lamp Male screw Bolt Nut Washer Bracket Beep Cord Collar

Fig.37.2 Engine electrical equipment

- 148 -

Group 37. Electrical equipment Subgroup 3700. Engine electrical equipment Fig.No Pos.No Assembly unit or part No Q-ty Name 37.2 1025.4 -3700030 Engine electrical equipment 1 3845.10 1 Air cleaner clogging sensor 2 5-6 .6.019 GOST 5927-70 4 Nut 3 OST 37.001.115-75 4 Washer 4 80-3723045-01 24 Collar 5 1025.4 -3724360 1 Cord 6 6-6g 20.58.019 GOST 17473-80 6 Screw 7 OST 37.001.115-75 10 Washer 8 3722.40 1 Fuse block 9 822-3723044 1 Clamp 10 6.01.019 GOST 11371-78 2 Washer 11 3747.35 1 Glow plug relay 12 70-3723035 2 (4*) Tip 13 1221.4-3747020 1 Bracket 14 80-3723045 4 Collar 15 80-3724381 1 Cable 16 80-37243801 Cord 17 15.421.241 1 Casing 18 15.421.224 1 Shaped nut 19 920-37243681 (2*) Cable 20 1025.4-3724345 1* Cord 21 3759.10 1* Voltage converter 22 6-6g 20.88.35.019 GOST 7798-70 4 Bolt 23 6-6 .6.019 GOST 5915-70 4 Nut 24 3829.15 1 Air pressure emergency sensor 25 1025.4-3724367 1 Cable 26 54.24.4451 Tip 27 -59-6000-38 1 Rubber tip 28 1025.4-3724045 1 Cable 29 320-3407004 1 Bushing 30 1025.4-3722020 1 Bracket 31 3722.55 1 Fuse block * With starting system 24 V

- 149 -

Fig.37.3 Transmission electrical equipment - 150 -

Group 37. Electrical equipment Subgroup 3700. Transmission electrical equipment Fig.No Pos.No Assembly unit or part No Q-ty 37.3 80-3700040- -04 80-38530101 826-3724317 1 2 70-3506027 1 3 70-1115012-03 1 4 85-1702051 1 5 3829.25 1 6 80-3723045-01 11 7 3710.70 1 8 3843.10 2 9 822-3723001 2 10 3827.10 1 11 8-6g 25.88.35.019 GOST 7796-70 4 12 OST 37.001.115-75 4 13 80-3843001 10 14 18-0551 15 3829.20 1

- 151 -

Name Transmission electrical equipment Installation of velocity sensors Cord Bushing Clamp Washer Air pressure emergency sensor Collar Starting speed switch Rpm sensor Joke Fuel level sensor 21 Bolt Spring washer Gasket O-ring Air pressure sensor

Fig.37.4 Cabin electrical equipment

- 152 -

Group 37. Electrical equipment Subgroup 3700. Cabin electrical equipment Fig.No Pos.No 37.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Assembly unit or part No Q-ty 80-3700050- -03 70-3723042-02 1 85-3723041 6 37.10.031 6 2-4 16.019 GOST 1144-80 6 70-1115012-01 2 3710.60 1 80-3710012 1 80-3724300- 1 1 70-3723042-01 1 5-6g 16.58.019 GOST 17473-80 5 5-6 .6.019 GOST 5927-70 5 5.01.019 GOST 11371-78 5 OST 37.001.115-75 5 3829.15 1 85-3710032 1 85-3710025 1 14 GOST 6402-70 1 3720.10 1 80-3723045 2 80-3723038 3 6-6g 20.58.35.019 GOST 7798-70 1 6-6 .6.019 GOST 5915-70 5 6.01.019 GOST 11371-78 2 OST 37.001.115-75 6 3723.20 2 6-6g 20.58.019 GOST 17473-80 4 70-3723034 1 6-6g 25.88.35.019 GOST 7798-70 1

- 153 -

Name Cabin electrical equipment Bushing Joke Bonka Male screw Clamp Hand brake lamp switch Bracket Cord Bushing Screw Nut Washer Spring washer Air pressure emergency sensor Lever Nut Spring washer Brake light switch Collar Joke Bolt Nut Washer Washer Connecting three-contact panel Screw Panel cover Bolt

Fig.37.5 Signalling beacon installation

- 154 -

Group 37. Electrical equipment Subgroup 3738. Signalling beacon installation Fig.No Pos.No 37.5 1 2 3 4 5 6 7 8 9 10 11 12 13

Assembly unit or part No Q-ty 80-3738010 1 -2-12-0 1 6-6g 25.88.35.019 GOST 7798-70 3 6-6 .6.019 GOST 5915-70 3 6.01.019 GOST 11371-78 3 OST 37.001.115-75 3 320-3738005 1 343 -01.88 1 8-6g 45.88.35.019 GOST 7795-70 1 8-6 .6.019 GOST 5915-70 1 OST 37.001.115-75 1 30.04.051 1 80-3723045 2 80-3724234 1

- 155 -

Name Signalling beacon installation Signalling beacon Bolt Nut Washer Washer Bracket Switch Bolt Nut Washer Clamp Collar Cord

Fig.37.6 Rear lights installation

- 156 -

Group 37. Electrical equipment Subgroup 3716. Rear lights installation Fig.No Pos.No 37.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Assembly unit or part No Q-ty 80-3700060- -05 3716.10 2 70-3723042-02 4 920-3724163 1 5-6g 12.58.019 GOST 17473-80 3 5-6 .6.019 GOST 5927-70 6 OST 37.001.115-75 6 3717.10 1 12-6g 25.88.35.019 GOST 7796-70 1 12-6 .6.019 GOST 5915-70 1 12 OST 37.001.115-75 1 80-3723043 3 920-3724162 1 6-6g 16.88.35.019 GOST 7798-70 2 OST 37.001.115-75 12 80-3724112 1 10-6g 25.88.35.019 GOST 7796-70 2 10-6 .6.019 GOST 5915-70 2 10.01.019 GOST 6958-78 2 10 OST 37.001.115-75 2 50-3731011 2 3731.10 2 6-6g 18.58.019 GOST 17473-80 8 6-6 .6.019 GOST 5915-70 10 6.01.019 GOST 11371-78 4 70-3723035 1 5-6g 35.58.019 GOST 17475-80 3 3723.10 1

- 157 -

Name Rear lights installation Rear light Bushing Cord Screw Nut Washer Number plate light Bolt Nut Spring washer Joke Cord Bolt Washer Jumper Bolt Nut Washer Washer Bracket Reflector Screw Nut Washer Tip Screw Trailer socket

Fig.37.7 Storage battery installation

- 158 -

Notes for Fig. 37.7 Designation 920-3700080 920-3700080-01 920-3700080-02 920-3700080-03 920-3700080-04

Fig. 1 1 2 2 3

Note Starting system 24 V with MMZ engine Starting system 24 V with MMZ engine for the tropics* Starting system 12 V with MMZ engine Starting system 12 V with MMZ engine for the tropics * Starting system 24 V with DEUTZ engine

Group 37. Electrical equipment Subgroup 3703. Storage battery installation Fig.No

Pos. Assembly unit or part No No

37.7

2 3 4

8-6g 20.88.35.019 GOST 7796-70 8.01.019 GOST 11371-78 8 OST 37.001.115-75 8-6 .6.019 GOST 5915-70

5

3703.16

1

8-6g 35.88.35.019 GOST 7796-70 7 -59-6000-38 8 54.24.4456-6g 25.88.35.019 GOST 9 7798-70 10 6-6 .6.019 GOST 5915-70 11 6.01.019 GOST 11371-78 12 6 OST 37.001.115-75 13 923-3723012 14 -32-04 15 80-3723045-01 16 2022-3723011 17 15.421.224 18 15.421.241 19 923-3724041 16-6g 45.88.35.019 GOST 20 7796-70 21 16-6 .6.019 GOST 5915-70 16.01.019 GOST 1137122 78 23 16 OST 37.001.115-75 8-6g 30.88.35.019 GOST 24 7796-70 25 923-3724042 26 1221 -372404427 80 -3703020 28 920-370301029 80 -3703020-01 12-6g 30.88.35.019 GOST 30 7796-70 31 16 OST 37.001.115-75 3737.15 32 3737.10 33 822-372404134 1221 -3724041 35 1221 -3724075 * version for the tropics 6

Name Version code 920-3700080-/-01 -02/-03 04 8 8 8 Bolt 6 11 7

6 11 7

6 11 7

2

2

2

3

3

3

Washer Washer Nut Storage battery 12/88 * Storage battery 12/88 Bolt

2 2 2

2 1 2

3 2 2

Rubber tip Tip Bolt

2 2 2 3 1 3 3 1 1 1 1

2 2 2 3 1 3 3 1 1

2 2 2 3 1 3 3

1

1 1

Nut Washer Washer Clamp Seal Collar Bracket Shaped nut Casing Cable Bolt

1

1

1

1

1

1

1 2

1 2

1 2

Washer Bolt

2 1 1 1 1 1

1 1 1 1 1 1

2 1 1 1 1 1

Cable Cable Clamp Base Clamp Bolt

1 1

1

1 1

Washer Remote battery switch 24 V Remote battery switch 12 V Cable Cable Cable

1 1 1 1

- 159 -

Nut Washer

Fig.37.8 Heater electrical equipment

- 160 -

Note for Fig. 37.8 Designation 80-370009080-3700090- -01

Fig. 1 2

Note With heater 80-8101720 (Republic of Belarus) With heater 80-8101200 (Russian Federation)

Group 37. Electrical equipment Subgroup 3730. Heater electrical equipment Fig.No

Pos. Assembly unit or part No No

37.8

1 4 5 6 9 10 11 12 13 14 15

80-370009080-3700090- -01 80-372435380-3724354 70-3723042-01 80-3747016 1321-8700029 6-6g 12.58.019 GOST 17473-80 6-6 .6.019 GOST 5915-70 OST 37.001.115-75 147 -04.11 902.3747-10 TU 37.003.1418-94 11.3729 10.019

Version code 80-3700090- 01

Name

Heater electrical equipment 1

1 1 1

- 161 -

1 1 1 1 2 2 2 1 2

Cord Bushing Bracket Clamp Screw Nut Washer Switch Relay Additional resistor Male screw

Fig.37.9 Conditioner installation

- 162 -

Designation 80-3700115 80-3700115-01

Note for Fig. 37.9 Note with MMZ engine with DEUTZ engine Group 37. Electrical equipment Subgroup 3700. Conditioner installation

Fig. No 37.9

Pos. No 1 2 3 4 5

Assembly unit or part No 80-3724375 80-3723045 80-3724357 80-3724355 80-3801327

Version code 80-3700115-01 1 4 4 1 1 1 1 3 3

- 163 -

Name Cord Collar Cable Cord Blind plug

Fig.37.10 Working lights installation - 164 -

Group 37.Electrical equipment Subgroup 3711. Working lights installation Fig.No Pos.No Assembly unit or part No Q-ty 37.10 80-3700110- -02 80-3700110- -05* 1 5-6 .6.019 GOST 5927-70 2 2 OST 37.001.115-75 2 3 80-3801342 1 4 3710.30 2 5 3710.40 1 6 80-3723010 1 7 3711.215 4 6-6g 12.58.019 GOST 174735 8 80 9 6.01.019 GOST 11371-78 5 10 80-3723020 1 11 80-3723015 1 12 80-37240352 13 70-3723042-01 3 6-6g 12.58.019 GOST 174748 14 80 15 80-7901018 1 16 80-37242321 17 80-3738001* 1 18 80-3724233- * 1 19 3738.10* 3 20 6-6g 25.88.35.019 GOST 7798-70 1 21 6-6 .6.019 GOST 5915-70 2 22 OST 37.001.115-75 2 23 80-37242311 24 3714.10 1 * With road train lamps

- 165 -

Name Working lights installation Working lights installation Nut Spring washer Shield Working lights switch Road train sign switch Duct Working light Screw Washer Duct Duct Cable Bushing Screw Shield Cord Bracket Cord Road train lamp Bolt Nut Spring washer Cord Cabin dome light 105 95

Fig.37.11 Front lights installation - 166 -

Group 37. Electrical equipment Subgroup 3712. Front lights installation Fig.No Pos.No 37.11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Assembly unit or part No Q-ty 82 -3700020-03 8724.304/011 2 3713.3712 2 920-3712025- -01 1 70-3723042-02 3 920-37241321 520604 1 620604 1 920-37241311 920-37120251 8-6g 20.88.35.019 GOST 7796-70 8 8.01.019 GOST 6958-78 8 OST 37.001.115-75 8 30.04.017-01 4 36-4603079- 2 2 923-3724142 2 920-3712021 2 920-3712013 2 920-3712010 2 8-6g 20.88.35.019 GOST 7796-70 8 920-3712022 2 10.019 8 6-6g 20.58.019 GOST 174754 80 6-6g 18.88.35.019 GOST 7798-70 8 6-6 .6.019 GOST 5915-70 8 OST 37.001.115-75 8 920-3712012 2 30.04.017 4 6-6g 18.58.019 GOST 17473-80 4 6.01.019 GOST 11371-78 4

- 167 -

Name Front lights installation Working light Front light Bracket Bushing Cord Male socket Female socket Cord Bracket Bolt Washer Washer Cap Blind plug Cord Casing Joke Bracket Bolt Casing Male screw Screw Bolt Nut Washer Bracket Cap Screw Washer

Fig.37.12 Windscreen washer - 168 -

Group 37. Electrical equipment Subgroup 5205. Windscreen washers Fig.No Pos.No 37.12 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Assembly unit or part No Q-ty 1021.4 -5208010 122.5208 000-35 1 122.5208 304 1 4-6g 12.58.019 GOST 17473-80 2 4-6 .6.019 GOST 5927-70 2 4.01.019 GOST 11371-78 2 4 OST 37.001.115-75 2 950-5208001 1 923-5208002-02 1 80-3723045-01 2 80-52080111 6-6g 12.58.019 GOST 17473-80 2 OST 37.001.115-75 2 5208.10 1 70-3723042-01 1

- 169 -

Name Windscreen washer installation Electrical washer Bracket Screw Nut Washer Spring washer Bracket Pipe Collar Flange Screw Washer Fuel jet Bushing

Fig.37.13 Windscreen wiper installation - 170 -

Group 37. Electrical equipment Subgroup 5205. Windscreen wipers Fig.No Pos.No 37.13 1 2 3 4 5 6 7 8 9 10 11 12

Assembly unit or part No 80-52050505205.25 5205.10 6.01.019 GOST 11371-78 OST 37.001.115-75 6-6g 16.88.35.019 GOST 7798-70 3709.25 5205.20 5205.30 80 -3724010 5205.35 80-5205031 80 -3724310-14

Q-ty 1 1 4 6 6 1 1 1 1 1 1 1

- 171 -

Name Windscreen wiper Brush with lever 660/600 Parallel-motion windscreen wiper Nut Washer Bolt Windscreen wiper switch Windscreen wiper Windscreen wiper lever 420 Cord Windscreen wiper brush 460 Bracket Cable

Fig.38.1 Dashboard - 172 -

Group 38. Dashboard Subgroup 3805. Dashboard Fig.No Pos.No 38.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Assembly unit or part No Q-ty 10-6 .6.019 GOST 5915-70 2 10 OST 37.001.115-75 2 8-6g 16.88.35.019 2 OST 37.001.115-75 2 8.01.019 GOST 11371-78 1 80-3805030 2 6-6g 16.88.35.019 GOST 7798-70 4 6-6 .6.019 GOST 5915-70 18 6.01.019 GOST 11371-78 10 OST 37.001.115-75 21 826-3805045 1 826-3805061 1 6-6g 16.58.019 GOST 17473-80 4 006-010-25-1-4 GOST 18829-73/ 2 GOST 9833-73 826-3805065 2 5-6g 20.58.019 GOST 17473-80 2 5.01.019 GOST 6958-78 2 OST 37.001.115-75 5 826-3805021 1 80-3805070 1 826-3805025 1 80-38050121 80-3805029 1 5-6g 16.58.019 GOST 17473-80 3 5-6 .6.019 GOST 5927-70 2 80-3709023 1 3912.3769-01 or 1 -1 2. 6-6g 16.58.05 GOST 17473-80 2

- 173 -

Name Nut Washer Bolt Washer Washer Bracket Bolt Nut Washer Washer Wall Cover Screw Ring Screw Screw Washer Washer Board Panel Instruction plate Seal Seal Screw Nut Casing Underwheel switch Screw

Fig.38.2 Dashboard

- 174 -

Group 38. Dashboard Subgroup 3805. Dashboard Fig.No Pos.No 38.2 7 8 9 10 11 12 18 25 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Assembly unit or part No Q-ty 6-6g 16.88.35.019 GOST 7798-70 4 6-6 .6.019 GOST 5915-70 18 6.01.019 GOST 11371-78 10 OST 37.001.115-75 21 826-3805045 1 826-3805061 1 OST 37.001.115-75 5 5-6 .6.019 GOST 5927-70 2 3741.10 1 3747.25 1 6-6g 12.58.019 GOST 17473-80 13 3747.40 1 3747.50 4 3747.30 1 3747.10 1 70-3723042-02 2 70-3723042-01 1 80-3805050-03 1 80-3805043 2 6-6g 25.58.019 GOST 17473-80 2 80-38050271 3722.10 1 6-6g 40.58.019 GOST 17473-80 2 80-38050371 3722.15 1 80-3805026 1 3722.35 1 80-3723048 1 3741.30 1 5-6g 20.58.019 GOST 17473-80 2 826-3724530 1 826.4-37243951 826-3805013-01 1 50-4607064 1 80-3723043 1

- 175 -

Name Bolt Nut Washer Washer Wall Cover Washer Nut Glow plug block Starter relay Screw Cut-out relay 20 Cut-in relay 30 Instrument power relay Turn indicator flasher Bushing Bushing Base Bracket Screw Instruction plate Fuse block Screw Instruction plate Fuse block Instruction plate Fuse block Bushing Additional resistor (CAN) Screw Cord Cord Instruction plate Bushing Joke

Fig.38.3 Dashboard

- 176 -

Group 38. Dashboard Subgroup 3805. Dashboard Fig.No Pos.No Assembly unit or part No Q-ty 38.3 18 OST 37.001.115-75 5 19 826-3805021 1 25 5-6 .6.019 GOST 5927-70 2 56 3813.35 1 57 3747.20 1 58 3710.10 1 59 3710.30 1 60 826-3710011 1 61 3709.20 1 62 3710.35 1 63 80-3801327 1 64 3710.55 1 65 80-3723038 1 66 5-6g 12.58.019 GOST 17473-80 1 67 3710.15 1 68 3813.40 1 69 3801.25 1 70 3803.20 1 71 4-6g 12.58.019 GOST 17473-80 1 72 4.01.019 GOST 11371-78 2 73 4 OST 37.001.115-75 2

- 177 -

Name Washer Board Nut Integrated indicator (CAN) Alarm-relay Hazard light switch Working lights switch Jack for disconnect switches Light switch Windscreen washer switch Blind plug Battery disconnect switch Joke Screw Starter switch with start blocking Control panel Instrument board -5 CAN Warning lights block Screw Washer Washer

Fig.39.1. Operator tool

Fig.39.2. First aid kit

- 178 -

Group 39. Tools and accessories Subgroup 3901. Operator tool Fig. No 39.1

Pos.No 1 2 3

Assembly unit or part No 70-3901038 70-3901027 214

Q-ty 1 1 1

Name Wrench 41x46 Socket wrench S=27 32 Manometer

Group 39. Tools and accessories Subgroup 3912. First aid kit Fig.No 39.2

Pos.No 1 2 3 4 5 Upon request

Assembly unit or part No 70-3912153-A 70-3912152 70-3912151 6.01.019 GOST 11371-78 70-3723033

Q-ty 1 1 1 3 3

- 179 -

Name Bracket Housing Cover Washer Joke

Fig.39.3. Tool box installation - 180 -

Group 39. Tools and accessories Subgroup 3919. Tool box Fig. No 39.3

Pos. No 1 2 3 4 5 6 7 8 9 10 11 12

Assembly unit or part No 50-8400018 70-3919110 8-6g 16.88.35.019 GOST 779670 8.01.019 GOST 6958-78 OST 37.001.115-75 8-6 .6.019 GOST 5915-70 80-3919106 16-6gx40.88.35.019 16 OST 37.001.115-75 16.01.019 GOST 6958-78 50-3913214 16-6 .6.019 GOST 5915-70

- 181 -

Q-ty 4 1 2

Name Bumper Box Bolt

2 2 2 2 2 2 2 2 1

Washer Washer Nut Bracket Bolt Washer Washer Clamp Nut

Fig.42.1. Rear power-take off shaft

- 182 -

Group 42. Power-take off Subgroup 4202. Rear power-take off shaft Fig.No Pos.No Designation 42.1 85-4202010 85-4202020 70-42020301 209 GOST 8338-75 2 50-4202078 3 50-4202074 4 50-4202058 5 85-4202074 6 8 36 7 80-4202076 8 54.38.619 9 70-420207210 .8 20.65 Chemical.Phosphate.Oil impregnated GOST 14229-93 11 014-018-25-2-2 GOST 18829-73/9833-73 12 80-4202082 13 18 GOST 13940-86 14 85-4202079 15 10 OST 37.001.115-75 16 10-6g 40.88.35.019 GOST 7796-70 17 70-4202095 18 70-4202092 19 8-6g 16.88.35.019 GOST 7796-70 8-6 .6.019 GOST 5915-70 OST 37.001.115-75 8.01.019 GOST 11371-78 20 80-420208121 80-4202019-

22 23 24 25 26 27 28 29 30 31 32 33 34

Q-ty 1 1 1 2 2 1 1 1 2 1 1 1 1

Name Rear power-take off shaft Cover (1-16,20,21,25-31,34-37,46-56) Crown gear (31,36, 38-45) Bearing Pin Lever Bracket Lever Pin Shaft Ring Axis Pin

1 1 1 1 12 1 1 1 4 4 4 4 1 1

Ring Bushing Ring Plate Washer Bolt Casing Cover Bolt Nut Washer Washer Plate End extension (8 splines) End extension (6 splines) (upon request) End extension (21 splines) (upon request) Cap Bolt Washer Bolt Cover Gasket Shaft Collar

80-4202019- -01

1

80-4202019- -02

1

50-42020658-6g 16.88.35.019 GOST 7796-70 OST 37.001.115-75 10-6g 18.88.35.019 GOST 7796-70 80-420204250-4202092 80-42020172.2-80 105-1 GOST 8752-79/ OST 3805146-78 60310 GOST 7242-81 110 GOST 13941-86 12 1,25-6 .6.019 GOST 5915-70 50-4202068 85-4202100-01 or

1 2 2 6 1 1 1 1 1 2 1 1 1

85-4020100-02 35

85-4202100

1

36 37 38 39 40

50 GOST 13940-86 85 GOST 13941-86 7,938-100 GOST 3722-81 50-420204661.03.002

2 1 1 1 1

- 183 -

Bearing Ring Nut Adjusting screw Band with lining 85-4202057 430) or band with lining 85-4202057- 7 (ITB 2842) Band with lining 85-4202056 430) Ring Ring Ball Shift collar Ring

Fig.42.1. Rear power-take off shaft

- 184 -

Group 42. Power-take off Subgroup 4202. Rear power-take off shaft Fig.No Pos.No Designation 42.1 41 70-420204442 90 GOST 13941-86 43 210 1 GOST8338-75 44 50-470206645 70-4202043 46 70-420208347 208 GOST 8338-75 48 20 26 34 GOST 24310-80 49 70-4202024 40 85-4202065 51 70-4202431 52 70-4202026 53 70-4202032 54 85-4202033 55 68 GOST 13940-86 56 70-4202077 57 10-6g 35.88.35.019 GOST 7796-70 58 16 1,5-6 .6.019 GOST 5915-70 59 16 OST 37.001.115-75 60 16.01.019 GOST 6958-78

Q-ty 1 1 1 1 1 1 1 3 3 1 3 3 1 1 1 1 5 4 4 2

- 185 -

Name Shaft Ring Bearing Cage Crown gear Nut Bearing Bearing Satellite gear Pinion cage Pin Satellite gear axis Sun gear Drum Ring Bushing Bolt Nut Washer Washer

Fig.42.2. Rear power-take off shaft

- 186 -

Group 42. Power-take off Subgroup 4202. Rear power-take off Fig.No Pos.No Assembly unit or part No Q-ty 42.2 1221-42020101 1221-4202020-A 1 70-4202030-A 1 1 209 GOST 8338-75 2 2 1221-4202077 1 3 50-4202078 2 4 50-4202074 1 5 50-4202058 1 6 85-4202074 1 7 8 36 2 8 80-4202076 1 9 54.38.619 1 10 70-42020721 11 .8 20.65 1 12 014-018-25-2-2 GOST 18829-73/9833-73 1 13 80-4202082 1 14 18 GOST 13940-86 1 15 85-4202079 1 16 10 OST 37.001.115-75 12 17 10-6g 40.88.35.019 GOST 7796-70 1 18 80-4202081-A 1 80-42020191 19 80-4202019- -01* 1 80-4202019- -02* 1 20 1321-4202180 1 21 50-4202065-A 1 22 8-6g 16.88.35.019 GOST 7796-70 2 23 OST 37.001.115-75 2 24 10-6g 18.88.35.019 GOST 7796-70 6 25 1221-4202042 1 26 50-4202092-A 1 27 1221-4202017 1 28 2.2-80 105-1 2 GOST 8752-79/OST 3805146-78 29 60310 GOST 7242-81 1 30 110 GOST 13941-86 1 31 M12x1,25-6 .6.019 GOST 5915-70 1 32 50-4202130 1 33 85-4202100-01 or 1 85-4202100-02 34

85-4202100

1

35 50 GOST 13940-86 36 85 GOST 13941-86 37 7,938-100 GOST 3722-81 38 50-420204639 A61.03.002 40 70-420204441 90 GOST 13941-86 42 210 1 GOST8338-75 43 50-4202066-A 44 70-4202043 45 70-4202083-A * Upon request

2 1 1 1 1 1 1 1 1 1 1

- 187 -

Name Rear power-take off shaft Cover (1-16, 20, 21, 25-31, 35-37, 47-56) Crown gear (30,35,37-44) Bearing Bushing Pin Lever Bracket Lever Pin Shaft Ring Axis Pin Ring Bushing Ring Plate Washer Bolt Plate End extension (with 8 splines) End extension (with 6 splines) End extension (with 21 splines) Plate Cap Bolt Washer Bolt Cover Gasket Shaft Collar Bearing Ring Nut Screw Band with lining 85-4202057 430) Band with lining 85-4202057- 7 (ITB 2842) Band with lining 85-4202056 430) Ring Ring Ball Shift collar Ring Shaft Ring Bearing Cage Crown gear Nut

Fig.42.2. Rear power-take off shaft

- 188 -

Group 42. Power take-off Subgroup 4202. Rear power-take off shaft Fig. NoPos.No Assembly unit or part No 42.2 46 208 GOST 8338-75 47 20 26 34 GOST 24310-80 48 70-4202024 49 85-4202065 50 70-4202431 51 70-4202026 52 70-4202032 53 85-4202033 54 68 GOST 13940-86 55 70-4202077 56 10-6g 50.88.35.019 GOST 7795-70 57 16 OST 37.001.115-75 58 16 1,5-6 .6.019 GOST 5915-70 59 1221-4202028

Q-ty 1 3 3 1 3 3 1 1 1 1 5 4 4 4

- 189 -

Name Bearing Bearing Satellite gear Pinion cage Pin Satellite gear axis Sun gear Drum Ring Bushing Bolt Washer Nut Stud

Fig.42.3. Side PTO shaft - 190 -

Group 42. Power take-off Subgroup 4204. Side PTO shaft Fig.No Pos.No 42.3

50-4204010

1

1

50-4204022

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

50-4204026 020-025-30-1-4 GOST 18829-73/9833-73 50-420404050-4204015208 GOST 8338-75 72 GOST 2893-82 50-1601038 12 OST 37.001.115-75 12-6g 35.88.35.019 GOST 7796-70 50-1601091 50-1601089 50-13101368-6 .6.019 GOST 5915-70 80-4204042 3,2 18.019 GOST 397-79 50-4204034 .10 40.65 Chemical.Phosphate.Oil impregnated GOST 14229-93 1,6GOST 3282-74 50-420403650-4204038 6-50306 GOST8338-75/2893-82 50-4204024 OST 37.001.115-75 8-6g 25.88.35.019 GOST 7796-70 2.2-38 58-1 GOST 8752-79/ OST 3805146-78 8.01.019 GOST 11371-78 8-6g 16.88.35.019 GOST 7796-70 50-4202065-

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

Name Side PTO shaft with end extension with 8 splines (1-28) Side shaft with end extension with 8 splines Gear (Z=37) Ring Shaft Housing Bearing Ring Washer Washer Bolt Gasket Cover Handle Nut Rod Forelock Control lever Pin

1 1 1 1 1 10 4 1

Wire (L=200 mm) Plate Plate Bearing Cover Washer Bolt Collar

2 8 1

Washer Bolt Cap

19 20 21 22 23 24 25 26 27 28 29

Designation

Q-ty

- 191 -

Fig.42.4. Control of rear PTO shaft (for tractors with hydraulic lift and lift drawbar hitch)

- 192 -

Group 42. Power take-off Subgroup 4216. Control of rear PTO shaft Fig.No Pos.No Designation Q-ty 42.4 920-4803150 1 920-4216010 1 80-4216100 1 1 821-4216048 1 2 16.01.019 GOST 11371-78 1 3 36.019 GOST 397-79 1 4 85-4216125 1 5 18-051 8 6 18-05516 7 85-4216130 1 8 80-4216115 1 9 12-6 .6.019 GOST 5915-70 1 10 10 OST 37.001.115-75 1 11 80-4216118 1 12 045-050-30-2-2 GOST 18829-73/9833-73 2 15.54 2.62 DBS/AS MS 29513 13 3 GOST 18829-73/9833-73 14 80-4216116 1 15 80-4216119 1 16 80-4216121 1 17 80-4216039 1 18 70-4216028 2 19 3,2 18.019 GOST 397-79 3 20 50-42160701 21 -611 1 22 12-6g 35.88.35.019 GOST 7796-70 1 23 12 OST 37.001.115-75 2 24 821-4216020 1 25 12.01.019 GOST 11371-78 1 26 50-1605152 1 27 70-3514094 1 28 80-1602116 1 29 1221-2412026 4 30 822-4801190 1 31 822-4801195 2 32 923-4803165 1 33 920-4803155 1 34 822-4801180- -01 1 35 822-6/1.2 .574 12. 1 1 36 822-6/1.2 .574 12. 1 1 37 "NORMA" TORRO 12-20/9-C6W 8 38 80-4216117 1 39 025-030-30-1-4 GOST 18829-73/9833-73 1 40 OST 37.001.115-75 1 41 8-6g 40.88.35.019 GOST 7795-70 1 42 1021-4803158 1 43 017-022-30-1-4 GOST 18829-73/9833-73 1

- 193 -

Name Hydraulic drive of ADL and PTO Control of PTO shaft Cylinder (8-16,23,38) Bolt Washer Forelock Oil pipeline Bolt O-ring Oil pipeline Housing Nut Washer Piston Ring Ring Front cover Push rod Tip Lock Screw Forelock Shaft Key 6 11 Bolt Washer Lever Washer Spring Hook Eye-loop Hose Oil pipeline (PTO shaft) Oil pipeline (PTO shaft) Oil pipeline (ADL) Oil pipeline (pressure pipeline) Hydraulic drive plate Hydraulic distributor valve (ADL) Hydraulic distributor valve (PTO shaft) Clamp Pin Ring Washer Bolt Adapter Ring

Fig.42.5. Ballast weight - 194 -

Subgroup 4235. Ballast weight Fig.No Pos.No Designation 42.5 1 80-4235011-A 2 1025-4235012 3 85-42350254 70-4235030 5 16-6g 45.88.35.019 GOST 7796-70 6 16 OST 37.001.115-75 7 16.01.019 GOST 11371-78 8 1521-4235011-A 9 1025-4235015-01 10 16-6g 32.88.35.019 GOST 7796-70 11 822-4235028 12 54.38.619 13 50-4605027 14 20 OST 37.001.115-75 15 20-6 .6.019 GOST 5915-70 16 16-6g 40.88.35.019 GOST 7796-70 17 16-6 .6.019 GOST 5915-70 18 923-4235016 19 822-4235028-01 20 70-4605036-03 21 40-3502084 22 18-6 .6.019 GOST 5915-70

- 195 -

Q-ty 8 2 1 1 2 46 2 2 1 24 1 2 2 3 3 20 4 1 1 2 1 4

Name Weight Bolt Ear King pin Bolt Washer Washer Weight String Bolt Strip O-ring Pin Washer Nut Bolt Nut Bracket Strip Bolt Washer Nut

Fig.46.1 Pump drive

- 196 -

Group 46. Hydraulic system Subgroup 4604. Pump drive Fig.No Pos.No Designation Q-ty 46.1 80-4604010 1 36-10220701 1 210 1 GOST8338-75 2 2 85-4604017 1 3 40 GOST 13943-86 2 4 70-1108179 1 5 11,112-100 GOST 3722-81 3 6 16 1 3 7 36-1022074 1 8 36-1022073 1 9 36-1022072 1 10 85-4604040 1 11 8-6g 16.88.35.019 GOST 7796-70 2 12 OST 37.001.115-75 2 13 50-4604044 1 14 013-017-25-1-4 GOST 18829-73/9833-73 1 16 85-4604012 1 17 50-46040361 18 36-10220541 19 90 GOST 13941-86 1 20 70-4604037 1 21 80-4604032 1 22 1,0GOST 3282-74 (150 mm) 1 23 50-4604046 1 24 85-4604030 1

- 197 -

Name Pump drive (1-5, 11-14, 16-24) Handle (6-10) Bearing Coupling Ring Washer Ball Pin Spring Detent Cage Shaft Bolt Washer Plate Ring Bushing Cage Gasket Ring Gasket Gear Wire Bolt Fork

Fig.46.2. Mechanism of rear lift linkage - 198 -

Group 46. Hydraulic lift linkage Subgroup 4605. Mechanism of rear lift linkage Fig.No Pos.No Designation 46.2 822-4605010 61.03.000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * upon request

Q-ty 1 1

61.03.000-01*

1

80-4605690* 1220-4605150- -01

1 1

1220-4605610-01 1220-46050121220-4605612-01* 1220-4605030- -02 1220-4605030- -04* 1220-4605580 822-4605085 80-4605280 1220-4605108-01 3,2 25.019 GOST 397-79 12-6 .04.019 GOST 5919-73 50-4605086 61.09.002 1220-4605058 20-6 .04.019 GOST 5916-70 61.04.003-01 1220-4605058-01 40-4605098 80-4605091 80-4605091-01 16 1,5-6 .6.019 GOST 5915-70 16 OST 37.001.115-75 50-4605060 1220-4605050- -01 1220-4605040 1220-4605040-02* 1220-46052001220-4605620- * 142-4605424 142-4605422 1220-4605075 142-4605403 61.01.005 142-4605421 142-4605418142-4605408 1220-46056681220-4605501 61.02.100-03 61.05.005 61.05.004 61.10.001-02 1220-4605502 1220-4605504 12 OST 37.001.115-75 12-6g 25.88.35.019 GOST 7796-70 1220-4605503 70-2800016-01

1 1 1 2 2 2 1 2 2 8 8 8 8 2 2 2 2 2 1 1 8 16 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 4 4 2 2

- 199 -

Name Lift linkage (1-66,68-79) Upper link (28,52-57) Pin Pos.54 22 mm Upper link (28,52-57) Pin Pos.54 25 mm Upper link (28,52-56,67) Adjustable cross beam (13,21-26,49-51, 58-74) Adjustable cross beam (for solid link) Cross beam (17-20) Screwed cross beam (for solid link) Link (1,15,16,78,79) b=38 mm Link (1,15,16,78,79) b=45 mm Buckle (6-9) Cross member (75,81-86) Telescopic stabilizer (89-91) Ear Forelock Nut Bolt Clip Screw Nut Buckle Screw Ring Right bracket Letf bracket Nut Washer Chain with ring Link (with chain) Link (hinge b=38 mm) Link (hinge b=45 mm) Fork Fork (for solid link) Lock nut Buckle Screw Retainer Axis Gasket Cover Bolt Clip Right bracket Screw Chock Ring Pin Bushing Plate Washer Bolt Pin Bolt

Fig.46.2. Mechanism of rear lift linkage - 200 -

Group 46. Hydraulic lift linkage Subgroup 4605. Mechanism of rear lift linkage Fig. No Pos.No Designation 46.2 38 1220-4605506 39 1220-4605507 40 1220-4605501-01 41 20 1,5-6 .04.019 GOST 5919-73 42 142-4605076 43 1220-4605675 44 50-4605069 45 12-6g 35.88.35.019 GOST 7796-70 46 12.01.019 GOST 11371-78 47 61.07.002 48 12-6 .6.019 GOST 5915-70 49 61.01.016 50 .61.01.600 51 61.01.400 52 61.03.100 53 61.02.003 54 61.03.001-02 61.03.001-01* 55 61.03.002 56 61.02.100-04 61.02.100-05*

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

61.05.100 61.01.014 16-6g 40.88.35.019 GOST 7796-70 61.01.017 016-021-30-2-4 GOST 18829-73/9833-73 142-4605431 142-4605404142-4605413 142-4605425 8210 GOST 7872-89 80-4605685* 1.3. 9. GOST 19853-74 142-4605415 142-4605402 142-4605407 142-4605406 142-4605401 1220-46051001220-4605615 75 61.07.001 76 50-3503071 77 1220-4605084 1220-4605084-01 78 36.019 GOST 397-79 79 70-4605316 80 1220-4605025 81 45.019 GOST 397-79* 82 04.02.020* 83 80-4605068* 84 822-4605060* 85 822-4605065* 86 822-4605070* * upon request

- 201 -

Q-ty 6 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 2 2 2 1 2 2 2 2 1 1

Name Bolt Pin Left bracket Nut Pin Bracket Bushing Bolt Washer Spring Nut Axis Shaft Fork Pipe Lock nut Pin 22 mm Pin 25 mm Ring Screw with the opening in the hinge mm Screw with the opening in the hinge mm Chock (9 links) Handle Bolt Bushing Ring Ring Pin Gear Pipe Bearing Grip Oiler Housing Bushing Pipe Cap Retainer Fork Fork (for solid link) Forelock Washer Pin L=130 mm Pin L=100 mm (for solid link) Forelock Nut Cross member Forelock Nut Washer Tip Cross member King pin

22 25

Fig.46.2. Mechanism of rear lift linkage - 202 -

Group 46. Hydraulic lift linkage Subgroup 4605. Mechanism of rear lift linkage Fig.No Pos.No Designation 46.2 87 1220-4605630-04* 1220-4605630-05* 1220-4605635-04* 1220-4605635-05* 88 1220-4605108* 89 80-4605285- * 90 80-4605284* 91 80-4605292* 92 1220-4605530-04* 1220-4605530-05* 1220-4605530-06* 1220-4605530-07* * Upon request

Q-ty 1 1 1 1 2 2 2 2 2 2 2 2

- 203 -

Name Right link without chain Right link with chain with grips Left link without chain Left link with chain Ear Pipe Screw Latch Link without chain b=38 mm Link with chain b=38 mm Link without chain b=45 mm Link with chain b=45 mm

Fig. 46.3. Telescopic stabilizer

- 204 -

Group 46. Hydraulic lift linkage Subgroup 4605. Telescopic stabilizer Fig. No 46.3

Pos.No 1 2 3 4 5 6 7 8 9 10 11 12 13

Assembly unit or part No 80-4605280 80-4605281 80-4605283 or 16 80 OST 37.001.163-75 80-4605282 50-4609018 80-4605293 80-4605289 80-4605290 80-460528580-460528812.01.019 GOST 11371-78 80-4605284 3,2 25.019 GOST 397-79 16 OST 37.001.115-75

Q-ty 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

- 205 -

Name Telescopic stabilizer (1-13) Fork Axis (L=75 mm) Pin Clip Spring Plate Handle Chock Pipe Slide Washer Screw Forelock Washer

Fig.46.4. Hydraulic system 1221-4600010-02 - 206 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig. No Pos.NoAssembly unit or part No Q-ty 46.4 1221-4600010-02 1 1 1221-4600015-02 1 3 85-4607034 1 5 1221-4607125 1 6 680-4607140-03 2 7 952-4607140-04 1 8 80-4607380 1 10 80-4607455 1 12 036.50 .10 5 13 100-4607140-01 2 15 -21 2 16 -31 2 18 1221-4607011 1 20 80-4607012 1 21 80-4607013 3 22 80-4607013-01 1 24 80-4607014 2 26 80-4607016 1 27 80-4607017 2 28 80-4607018 2 29 1021-4607044 1 30 85-4607431 1 31 70-4607156 2 37 40-46070295 38 40-4607038- -01 or 2 1/2 40 1321-3407022 1 42 70-3407163-01 1 43 70-3506027 1 47 8-6g 40.88.35.019 GOST 7795-70 2 48 8-6g 45.88.35.019 GOST 7795-70 2 50 8-6g 25.88.35.019 GOST 7796-70 1 51 8-6g 35.88.35.019 GOST 7796-70 2 53 10-6g 25.88.35.019 GOST 7796-70 5 54 10-6g 30.88.35.019 GOST 7796-70 1 55 12-6g 30.88.35.019 GOST 7795-70 1 58 8-6 .6.019 GOST 5915-70 5 59 10-6 .6.019 GOST 5915-70 6 61 021-024-19-2-2 GOST 18829-73/9833-73 1 62 027-032-30-1-4 GOST 18829-73/9833-73 1 64 10.01.019 GOST 11371-78 1 66 OST 37.001.115-75 7 67 10 OST 37.001.115-75 6 68 12 OST 37.001.115-75 1 036.50 .20 6

- 207 -

Name Hydraulic system Hydraulic system housing Adapter Pipe High-pressure hose 10 1 armoured High-pressure hose 16 2 armoured Pipe Bolt Left housing High-pressure hose 10 1 armoured Clamp Clamp Hose Hose Clamp Clamp Bracket Adapter Bracket Bracket Bushing Bracket Plate Plate Washer Bracket Joke Bushing Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Ring Ring Washer Washer Washer Washer Right housing (delivered with the tractor)

Fig.46.5. Hydraulic system housing 1221-4600015-02 - 208 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.NoAssembly unit or part No 46.5 1221-4600015-02 1 80-4604010 2 85-4604030 3 85-4604040 5 1221-4607030 6 80-4607040-04 8 1221-4607050 9 85-460706010 85-460708012 952-4607080 14 80-4607100 16 680-4607140-04 18 952-4607140 20 1221-4607260 21 1221-4607260-01 23 80 -4607375 25 85-4608010 26 61-030- 1 27 .036.12.010 28 036.50 .10 29 .036.83.040 32 -3 31 32 33 35 37 38 40 41 42 45 46 47 50 53 54 55 56 57 59 64 65 66 68 70 73 80 81 82 83

Q-ty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 3 4 4 3 1

70-1221 -26 36-102205470-3401093 85-3407101 70-4604037 50-4604044 50-4604046 40-4607033- -01 or 24 40-4607037 40-4607038- -01 or 1/2 50-460703250-460709650-4607097 50-4607099 70-4607144 80-4607011 952-4607061 70-4608019 85-4608021 70-4608033 50-4608027530-4614029 .036.04.011 8-6g 16.88.35.019 GOST 7796-70 8-6g 20.88.35.019 GOST 7796-70 8-6g 25.88.35.019 GOST 7796-70 8-6g 30.88.35.019 GOST 7796-70

- 209 -

1 2 1 3 2 1 1 1 6

Name Hydraulic system housing Pump drive Fork Disengaging lever Bracket Bracket Pipe Pipe Pipe Adapter Tube High-pressure hose 10 1 armoured High-pressure hose 16 2 armoured Link Link Pipe Hydraulic system housing Pin Blind plug Left housing High-pressure hose 10 1 armoured Gear-type pump (additional spare part for pos.123 or pos.124 or pos.125) Distributor Clamp Gasket Tip lever Tube Gasket Plate Fork bolt Washer

3 12

Bolt Washer

1 1 4 1 6 1 2 1 2 3 1 4 1 2 4 20 4

Bracket Tube Gasket Cover Washer Hose Adapter Cover Plug Gasket Plug Elbow Mail pipe adapter Bolt Bolt Bolt Bolt

Fig.46.5. Hydraulic system housing 1221-4600015-02 - 210 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.NoAssembly unit or part No Q-ty 46.5 89 10-6g 20.88.35.019 GOST 7796-70 4 90 10-6g 30.88.35.019 GOST 7796-70 1 91 10-6g 40.88.35.019 GOST 7796-70 2 93 12-6g 35.88.35.019 GOST 7796-70 2 95 8-6 .6.019 GOST 5915-70 4 96 10-6 .6.019 GOST 5915-70 5 98 10 3 /6g 20.66.019 GOST 22034-76 3 99 10 3 /6g 35.66.019 GOST 22034-76 2 101 3,2 18.019 GOST 397-79 6 103 013-017-25-1-4 GOST 18829-73/9833-73 1 104 017-022-30-1-4 GOST 18829-73/9833-73 1 105 24 1 106 24 2 108 035-040-30-1-4 GOST 18829-73/9833-73 1 111 8.01.019 GOST 11371-78 4 114 OST 37.001.115-75 30 115 10 OST 37.001.115-75 12 116 12 OST 37.001.115-75 2 120 1,0GOST 3282-74 (150 mm) 3 32 -3 1 123 124 125

32 -3 32

1 -3

1

- 211 -

Name Bolt Bolt Bolt Bolt Nut Nut Stud Stud Forelock Ring Ring Washer Washer Ring Washer Washer Washer Washer Wire Gear-type pump (additional spare part for Pos.31 or Pos.124 or Pos.125) Gear-type pump (additional spare part for Pos. 31 or Pos.123 or Pos.125) Gear-type pump (additional spare part for Pos.31 or Pos.123 or Pos.124)

Fig.46.6. Hydraulic system 1021-4600010 - 212 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.No Designation Q-ty 46.6 1021-4600010 1 1 80-4607206 1 2 OST 37.001.115-75 7 3 8-6g 30.88.35.019 GOST 7796-70 1 4 14 1,5-6g 45.88.35.019 GOST 7796-70 4 5 70-4607168 2 6 50-4608049-01 2 7 70-4608072 1 8 80-4607012 1 9 RS 213 MITA 1 10 80-4607040-04 1 11 40-4607037 1 12 40-4607033- -01 or 2 24 13 952-4607080 1 14 80-4607170 1 15 80-4607120 1 16 40-4607038- -01 or 2 1/2 17 80-4607380 1 18 80-4607013 3 19 1221-4607011 1 20 -21 or "NORMA" TORRO 16-25/9-C6W 2 21 1221-4607125 1 22 70-3407163-01 1 23 70-3506027 7 24 1321-3407022 1 25 10.01.019 GOST 11371-78 1 26 10-6g 30.88.35.019 GOST 7796-70 1 27 8-6g 35.88.35.019 GOST 7796-70 1 28 036.50 .10 3 29 85-4607431 1 30 8-6 .6.019 GOST 5915-70 3 31 10-6 .6.019 GOST 5915-70 1 32 10 OST 37.001.115-75 1 33 8-6g 25.88.35.019 GOST 7796-70 1 34 80-4607016 1 35 021-024-19-1-4 GOST 18829-73/9833-73 1 -31 or 36 2 "NORMA" TORRO 25-40/9-C6W 37 027-032-30-1-4 GOST 18829-73/9833-73 1 38 85-4607034 1 39 40-46070291 40 70-4607156 1 41 8-6g 45.88.35.019 GOST 7795-70 1 42 80-4607150 1 43 70-3407146 2 44 8-6g 40.88.35.019 GOST 7795-70 1 45 80-4607013-01 1 46 80-4607160 1 47 80-4607439 1 48 1/4". 12.019 1

- 213 -

Name Hydraulic system Bracket Washer Bolt Bolt Plate Gasket Plate Hose Hydraulic distributor valve Control of hydraulic distributor valve Bolt Washer Adapter Oil pipeline Hose Washer Pipe Clamp Hose Clamp Pipe Joke Bushing Bracket Washer Bolt Bolt Left housing Bracket Nut Nut Washer Bolt Adapter Ring Clamp Ring Adapter Plate Plate Bolt Oil pipeline Plate Bolt Clamp Oil pipeline Bolt Plug

Fig.46.7. Hydraulic system housing 1021-4600015

- 214 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic units and fittings Fig.No Pos.No Designation Q-ty 46.7 1021-4600015 1 1 C80-4607130 1 2 80-4607120 1 3 017-022-30-1-4 GOST 18829-73/9833-73 5 4 036.506.10 4 5 8-6g 35.88.35.019 GOST 7796-70 1 6 8-6g 30.88.35.019 GOST 7796-70 3 7 OST 37.001.115-75 32 8 8-6g 20.88.35.019 GOST 7796-70 3 9 80-4608019-01 1 10 70-4608033-01 1 11 8-6 .6.019 GOST 5915-70 7 12 40-4607037 2 13 40-4607033- -01 or 4 24 80-4607075- or 14 1 80-460707515 80-4607165 1 16 80-4607030 1 17 50-46070321 18 80-4607063 1 -21 or 19 2 "NORMA" TORRO 16-25/9-C6W 20 80-4607375 1 21 10-6g 20.88.35.019 GOST 7796-70 4 22 10 OST 37.001.115-75 12 23 8-6g 65.88.35.019 GOST 7796-70 4 24 8.01.019 GOST 11371-78 4 25 40-4607038 -01 or 14 1/2 26 40-4607032 6 27 80-4607110 1 28 1021-4607115 1 29 80-4607175 1 30 80 -1108570 1 31 50-4607031 1 32 8-6g 25.88.35.019 GOST 7796-70 20 33 035-040-30-1-4 GOST 18829-73/9833-73 1 34 32 -3 or 1 32 -3 or 32 -3 or 32 -3 or 32 -3 or 32 -3 35 50-4607097-01 4 70-4607096- (only for 32 -3) or 36 1 50-460709637 80-4607380 1

- 215 -

Name Hydraulic system housing Pipe Pipe Ring Left housing Bolt Bolt Washer Bolt Cover Gasket Nut Bolt Washer Pipe (for Pipe (for Pipe Bracket Bracket Hose

32 -3) 32 -3)

Clamp Pipe Bolt Washer Bolt Washer Washer Bolt Pipe Pipe Pipe Bracket Bolt Bolt Ring Gear-type pump

Gasket Tube Pipe

Fig.46.8. Control of hydraulic distributor valve RS213 Mita, RS 213 Belarus, - 216 -

70

Group 46. Hydraulic system Subgroup 4607. Control of hydraulic distributor valve RS 213 Mita, RS 213 Belarus, 70 Fig.No Pos.No Assembly unit or part No Q-ty 46.8 1 3,2 18.019 GOST 397-79 12(6*) 2 70-4607144 12(6*) 3 C80-4607086** 3 4 8-6 .6.019 GOST 5915-70 3 5 A20-213A 3 6 A61-030-A1 3 7 80-4607250 1 8 50-4607078-A 4 9 80-4607230 1 10 12-6g 30.88.35.019 GOST 7796-70 2 11 12 OST 37.001.115-75 2 12 10-6g 35.88.35.019 GOST 7796-70 1 13 10 OST 37.001.115-75 1 14 18 GOST 13940-86 3 15 85-4607017 1 16 50-4607079-A1 2 17 .8 30.65 .GOST 14229-93 2 18 C80-4607080-01 1 19 32 GOST 13940-86 1 20 70-3401093 3 21 C80-4607090 1 22 C80-4607080 1 23 80-4607220 1 24 C80-4607261 2 1221-4607261* 25 C80-4607261-01 1 1221-46007261-01* 26 C80-4607088** 6 * With distributor valve 70 ** Only for RS 213 Mita

- 217 -

Name Forelock Washer Lever Nut Fork Pin Shaft Bushing Shaft Bolt Washer Bolt Washer Ring Bracket Bushing Pin Lever Ring Tip lever Lever Lever Shaft Link Link Pin

Fig.46.9 Hydraulic system housing and filter - 218 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic system housing and filter Fig.No Pos.No Assembly unit or part No 46.9 85-4608010 85-4608090 A28.04.10.000 1 A28.04.20.000-A1 2 042-050-46-2-4 GOST 18829-73/GOST 9833-73 3 4600.30 4 6-6g 40.58.019 GOST 17475-80 5 8.20.004 6 A28.04.10.001 7 8.20.002 8 8.20.005 9 6-6 .6.019 GOST 5915-70 10 A28.04.00.001 11 6-6 .6.019 GOST 5915-70 12 021-025-25-1-4 GOST 18829-73/GOST 9833-73 13 85-4608021 14 85-4608089 15 85-4607034 16 85-4608057 17 50-4608059 18 50-4608063 19 50-4608062 20 1/4" 21 A61-C06-A3 22 85-4608091 23 50-1002450 24 011-015-25-2-4 GOST 18829-73/GOST 9833-73 25 36-1101067 26 50-3407069 27 12-6g 20.88.35.019 GOST 7796-70 28 12 OST 37.001.115-75 29 85-4608086-A 30 85-4608087 31 85-4608088 32 OST 37.001.115-75 33 6-6g 16.88.35.019 GOST 7798-70 34 10 3 /6g 20.66.019 GOST 22034-76 35 8-6g 80.88.35.019 GOST 7795-70 36 8-6g 25.88.35.019 GOST 7796-70 37 OST 37.001.115-75 38 85-4608022 39 130-135-30-1-4 GOST 18829-73/GOST 9833-73 40 85-4608018 41 027-032-30-1-4 GOST 18829-73/GOST 9833-73 42 8-6g 20.88.35.019 GOST 7796-70 43 85-4608025 44 80-4608073 45 85-4608031 46 85-4608016-A

Q-ty 1 1 1 1 2

Name Hydraulic system housing (1-49, 53, 54) Valve (22-26) Valve (4-9) Housing Ring

1 1 1 1 1 1 2 1 4 1

Filter element Pegotmac 635-1 Screw Valve Valve body Spring Washer Nut Retainer Nut Ring

1 1 1 1 1 1 2 1 1 1 1 2

Plug Gasket Adapter Spring Breather plug Filter Breather washer Plug Filter Valve Chain Ring

2 1 3 3 1 1 1 6 6 3 1 5 27 1 1

Ring Chock Bolt Washer Gasket Indicator Plate Washer Bolt Stud Bolt Bolt Washer Cover Ring

1 1

Cage Ring

20 1 1 1 1

Bolt Cover Bracket Gasket Hydraulic system housing

- 219 -

Fig.46.9 Hydraulic system housing and filter - 220 -

Group 46. Hydraulic system Subgroup 4607. Hydraulic system housing and filter Fig.No Pos.No Assembly unit or part No 46.9 47 017-022-30-1-4 GOST 18829-73/GOST 9833-73 48 50-4608027-B 49 10 3 /6g 35.66.019 GOST 22034-76 10-6 .6.019 GOST 5915-70 50 10-6g 40.88.35.019 GOST 7796-70 10 OST 37.001.115-75 51 50-4608049-01 52 70-4608033 53 80-4608019-01

Q-ty 1

Name Ring

1 2 2 2 4 1 1 1

Plug Stud Nut Bolt Washer Gasket Gasket Cover

- 221 -

Fig.46.10 Fast coupling

- 222 -

Subgroup Fig.No Pos.No Assembly unit or part No 46.10 1 036.50 .20 or 0.653.00 or PPV3.1320.712 2 036.50 .10 or 0.693.10 or PPV3.1320.703

036.50 . Fast coupling Q-ty 1

Name Right housing

1

Left housing

- 223 -

Fig.46.11. Hydraulic distributor valve

70 - 224 -

Group 46. Remote-cylinder hydraulic system Subgroup 70. Hydraulic distributor valve 70 Fig.No Pos.No Assembly unit or part No 46.11 70-888-000-MMM-20 2 70-8-0-M 70- 2 70-20 70-050 70-080 1 70-090 2 16.3.10.10 3 70-026 4 70-018-01 5 70-033 6 5,556-100 GOST 3722-81 017-020-19-2-2 8 GOST 18829-73/GOST 9833-73 9 70-024 10 70-027 11 70-023 12 70-031 13 70-042 14 18 OST 37.001.163-75 15 40.019 GOST 397-79 16 70-032 17 70-011 18 70-013 030-034-25-2-2 19 GOST 18829-73/GOST 9833-73 20 9,525-100 GOST 3722-81 21 70-014 016-020-25-2-2 22 GOST 18829-73/GOST9833-73 009-012-19-1-4 23 GOST 18829-73/GOST 9833-73 24 70-016 25 70-018 26 70-012 018-021-19-2-4 27 GOST18829-73/GOST9833-73 28 70-058 29 70-4609037 30 70-05231 70-054 32 70-051 016-020-25-2-4 33 GOST 18829-73/GOST 9833-73 34 -16/3 -103 35 70-059 36 70-053 37 70-076 38 70-057 39 6.01.019 GOST 11371-78 013-016-19-2-2 40 GOST18829-73/GOST9833-73 41 70-058-02 42 -16/3 -101 028-032-25-2-2 43 GOST18829-73/GOST9833-

Q-ty 1 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 2 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1

- 225 -

Name Hydraulic distributor valve Distributor valve section (1-25, 45, 52, 53) Cover ( 70-080, 26, 47, 50) Cover ( 70-050, 46, 48, 49) Safety valve (27-44) Blind plug (27, 48, 54, 55) Pipe Spring Screw Disk Spring Ball Ring Plug Spring Regulating valve Ring Plate Pin Forelock Ring Housing Spool Ring Ball Yoke Ring Ring Threaded bushing Disk Cover Ring Ring Spring Valve Seat Housing Ring Spring Screw Adapter Nut Cap Washer Ring Ring Needle Ring 73

Fig.46.11. Hydraulic distributor valve

70 - 226 -

Group 46. Remote-cylinder hydraulic system Subgroup 70. Hydraulic distributor valve 70 Fig.No Pos.No Assembly unit or part No 46.11 44 70-058-01 45 70-070 46 70-012-01 036-040-25-2-2 47 GOST 18829-73/GOST 9833-73 021-024-19-2-4 48 GOST18829-73/GOST9833-73 49 70-036 060-066-36-2-2 GOST 18829-73/ GOST9833-73 or 50 60,00-3,50 SIMRIT 72 NBR 872 5-6g 12.58.019 GOST 1747352 80 53 OST 37.001.115-75 54 70-081 55 70-058 56 70-037-02 57 10-6 .6.019 GOST 5915-70 58 10 OST 37.001.115-75 59 70-038 60 6.01.10 .05 GOST 10299-80

Q-ty 1 1 1 2 2 1

Name Ring Bracket Cover Ring Ring Plug Ring

2 4 4 1 1 4 8 8 1 2

- 227 -

Screw Washer Blind plug Ring Stud Nut Washer Name plate Rivet

Fig.46.12. Hydraulic lift cylinder - 228 -

Subgroup 4625. Hydraulic lift cylinder Fig.No Pos.No Designation 46.12 820-4625010- or (820 -4625010- ) 1 820-4625020 (820E-4625020) 2 820-4625015 (820E-4625015) 3 DFI 80-85-9,5 Simrit PF48 4 NI300 80-90-12 T94AU925 5 AUASOB 80-90-6,1-8,3 T94AU925 6 820-4625014(820E-4625014- )

1 2 3 4 5 6

Q-ty 1

820 -4625010820H-4625020 820H-4625015 GR6900800-Z61 LI-CUP RU 2300800 WUAQ3 DA22 WD-2200800 WUAQ3 820H-4625014-

- 229 -

Name Cylinder assembly (1-6)

1

Cylinder

1

Lock ring

2

Guide ring

1

Collar

1

Wiper seal

1

Plunger

1 1 1 2 1

Cylinder assembly (1-6) Cylinder Ring Guide Collar

1

Wiper seal

1

Plunger

Fig.46.13. Distributor valve of wiper seal - 230 -

Subgroup 4634. Distributor valve of hydraulic lift Fig.No Pos.No Designation 46.13 820-4634010 820-4634020A 1 820-4634021 2 017-020-19-2-6 GOST 18829-73/9833-73 or 17,00-2,00 SIMRIT 72 NBR 872 3 A61-072 4 14,288-60 GOST 3722-81 5 820-4634017 6 820-4634025A 7 820-4634025-A-01 8 068-072-25-2-6 GOST 18829-73/9833-73 or 65,00-2,50 SIMRIT 72 NBR 872 9 820-4634022 10 013-016-19-2-6 GOST 18829-73/9833-73 or 13,00-2,00 SIMRIT 72 NBR 872 11 6,350-100 GOST 3722-81 12 80-4614058 13 1/8". 12.019 TU 23.1.506-91 14 820-463401315 2-10 GOST 24811-81 16 6-6g 16.88.35.019 GOST 7798-70 17 OST 37.001.115-75 18 820-4634039 19 010-014-25-2-2 GOST 18829-73/9833-73 20 820-4634038 21 021-024-19-2-6 GOST 18829-73/9833-73 or 21,00-2,00 SIMRIT 72 NBR 872 22 820-4634036 23 820-46340111 24 064-068-25-2-6 GOST 18829-73/9833-73 or 63,00-2,50 SIMRIT 72 NBR 872 25 820-4634014 26 820-463401827 2.3 14 GOST 3128-70 28 5,556-60 GOST 3722-81 29 75-082 30 820-4634033 31 820-4634012 32 820-4634024 33 820-463402634 820-4634019 35 820-4634037 36 820-4634028 37 820-4634029 38 820-4634027 39 820-4634016

- 231 -

Q-ty 1 1 1 2 2 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Name Distributor valve Valve (25-30) Plug Ring Ring Spring Ball Seat Ring Ring Ring Ring Plug Ring Ring Ball Spring Plug Cover Wiper seal Bolt Washer Bushing Ring Pusher Ring Ring Lock ring Housing Ring Ring Valve Seat Pin Ball Spring Thrust Spool Spring Valve Plug Thrust Spring Thrust Pin Spring

Fig.46.14. Control of hydraulic lift - 232 -

Subgroup 4635. Control of hydraulic lift Fig.No Pos.No Designation 46.14 820-4635020A 820-4635060 820-46350901 820-4635025 2 3,2 25.019 GOST 397-79 3 820-46350954 OST 37.001.115-75 5 8-6g 20.88.35.019 GOST 7796-70 6 14 1,5-6 .6.019 GOST 5915-70 7 80B-1108347 8 80B-1108317 9 6-6 .6.019 GOST 5915-70 10 6.01.019 GOST 6958-78 11 820-463510012 A13.11.000 13 80-4616070 14 820-4635082 15 6-6H.019 TU 23.1.505-91 16 3,2 18.019 GOST 397-79 17 80-1108028 18 80-1108178 19 Morse 900 or 23.588.1.1.2.00.01-01 20 6-6g 16.88.35.019 GOST 7798-70 21 OST 37.001.115-75 22 820-4635080 23 820-4635075 24 011-015-25-2-4 GOST 18829-73/9833-73 25 820-4635034 26 820-463503327 019-023-25-2-4 GOST 18829-73/9833-73 28 820-4635046 29 820-4635070 30 820-4635069 31 820-4635030 32 820-463501533 820-4635016-B 34 820-463503235 820-4635049 36 820-4635063 37 820-4635065 38 22.019 GOST 397-79 39 820-4635024 40 820-4635023 41 820-4635022 42 820-463502643 820-463504444 820-463504345 12 OST 37.001.115-75 46 12-6g 30.88.35.019 GOST 7796-70 47 22 GOST 13940-86 48 820-4635018 49 820-4635021 50 820-4635019 51 820-4635048 52 027-032-30-1-4 GOST 18829-73/9833-73

- 233 -

Q-ty 1 1 1 1 1 1 4 4 4 2 4 8 4 2 2 1 1 1 7 2 2 2 6 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 4 2 1 1 1 1 2

Name Force sensor (38-42, 44, 49) Summation link (16, 29, 30, 36, 37) Bracket (3, 6,7, 11, 17) Link Forelock Bracket Washer Bolt Nut Disk spring Bonka Nut Washer Lever Handle Screw Thrust Nut Forelock Washer Friction washer Rope Bolt Washer Lever Lever Ring Shaft Bushing Ring Joke Lever Detent Link Lever Shaft Bushing Forelock Spring Bracket Forelock Nut Washer Spring Bushing Gasket Cover Washer Bolt Ring Pin Push rod Clip Link Ring

Fig.46.15. Hydraulic lift

- 234 -

Subgroup 4635. Hydraulic lift Fig.No Pos.No Designation 46.15 1221-4635010 1 16 OST 37.001.115-75 2 16-6g 75.88.35.019 GOST 7795-70 3 36.019 GOST 397-79 4 12 OST 37.001.115-75 5 12-6g 30.88.35.019 GOST 7796-70 6 40-4605023-A2 7 1221-4635013 8 1221-4635016 9 1221-4635014 10 079-085-36-2-2 GOST 18829-73/983373 11 820-4635091 12 BABSL 60-72-7 SIMRIT 72 NBR 902 13 820-4635115 14 820-4635083 15 012-015-19-2-4 GOST 18829-73/983373 16 1221-4635011 17 OST 37.001.115-75 18 8-6g 40.88.35.019 GOST 7795-70 19 820-4634010 20 1221-4635012 21 820-4635085 22 8-6g 30.88.35.019 GOST 7796-70 23 8-6g 20.88.35.019 GOST 7796-70 24 820-4635125 25 820-4635039 26 820-4635088 27 A61.05.005 28 A61.05.004 29 027-032-30-1-4 GOST 18829-73/9833-73 30 80-4608021 31 M80-4616011 32 20 OST 37.001.115-75 33 20-6 .6.019 GOST 5915-70 34 A61.10.001 35 3/8" 36 820-4625010- or 820 -4625010820 -462501037 820-4635084

- 235 -

Q-ty 1 2 2 2 4 4 2 1 2 1 2

Name Hydraulic lift Washer Bolt Forelock Washer Bolt Washer Left lever Pin Shaft Ring

2 2 2 2 2

Cage Collar Hose Adapter Ring

1 14 2 1 1 1 2 10 1 1 4 1 1 1 1 4 4 4 1 1 2

Housing Washer Bolt Distributor valve Right lever Bracket Bolt Bolt Cover Gasket Bushing Chock Ring Ring Blind plug Stud Washer Nut Pin Plug Cylinder

2

Elbow

Fig. 67.1. Tractor cabin. Rear wings

- 236 -

Group 67. Tractor cabin Subgroup 6700. Tractor cabin. Rear wings Fig.No Pos.No Designation 67.1 80-670001080-6708210-01

Q-ty 1 1

80-6708900-03

4 4 4 20 6 6 6 1 1 2

Name Cabin assembly Rear frame (32-35) Glass assembly (13, 14, 19, 24, 45, 47-50) Cap Bolt Washer Washer Washer Bolt Washer Right bracket Insert Glass

2 4 8 14 8 2 1

Seal Bolt Cap Washer Washer Bracket Glass

1 1 10 2 2 2 2 4 4 8 1

Seal L=4200 mm Right handrail Nut Bolt Clamp Mirror assembly Pipe Cap Washer Bolt Seal

1 1 1

Roof assembly (plastic) Cabin (welded framework) Glass

1 1 1 10 1 4 4 4 2

Frame Seal Seal Washer Screw Bushing Pin Loop Seal

2

1 2 3 4 5 6 7 8 9 10

30.04.017 6-6gx20.88.35.019 GOST 7798-70 6.01.019 GOST 6958-78 OST 37.001.115-75 6.01.019 GOST 11371-78 6-6g 16.88.35.019 GOST 7798-70 OST 37.001.115-75 80-6700031- -01 85-6703056 80-6703012- or 80-6703012- 1 11 37.08.043 12 8-6g 20.88.35.019 GOST 7796-70 13 30.04.017-01 14 OST 37.001.115-75 15 8.01.019 GOST 11371-78 16 80-3805030 17 80-6703011- or 80-6703011- 1 18 37.08.043-01 19 80-6703100 20 8-6 .6.019 GOST 5915-70 21 8-6g 40.88.35.019 GOST 7795-70 22 30.04.051 23 80-8201050 24 80-820110625 30.04.017-02 26 80-8201107 27, 48 8-6g 30.88.35.019 GOST 7796-70 28 37.08.040 or 37.08.045 30 82-6707005 31 80-670002032 80-6708211- or 80-6708211- 1 33 80-6708215 34 34.08.043-05 35 80-6700021-01 39 6.01.019 GOST 6958-78 43 6-6g 20.58.019 GOST 17473-80 45 80-6708903 46 65 OST 37.001.163-75 47 80-6708902 49 F-202

- 237 -

Fig. 67.1. Tractor cabin. Rear wings - 238 -

Group 67. Tractor cabin Subgroup 6700. Tractor cabin. Rear wings Fig.No Pos.No Designation 67.1 50 1221-6708901- or 1221-6708901- 1 51 37.05.025 52 6-6g 25.58.019 GOST 17473-80 53 37.05.02162 80-6708975 63 80-6708904 64 37.01.041 65 37.04.053 66 37.04.051 67 37.04.052 68 8-6g 20.88.35.019 GOST 7796-70 82-8404020 or 82-8404011 or 82-840402069 82-8404020-01 or 82-8404011-01 or 82-8404020- -01 70 80-840401371 12-6g 35.88.35.019 GOST 7796-70 72 37.04.050 73 12.01.019 GOST 11371-78 74 12 OST 37.001.115-75 75 12-6 .6.019 GOST 5915-70 76 80-6700029 77 16.01.019 GOST 11371-78 78 80-670003780-6700037- -01 79 80-6700163 80 80-6700160 81 80-6703100 82 130-500136483 16-6 .6.019 GOST 5918-73 84 36.019 GOST 397-79 85 18 1,5-6 .6.019 GOST 5915-70 86 80-6702022 1221-6702301 or 87 20-6gx70.88.35.019 GOST 7796-70 88 20 OST 37.001.115-75 89 18 OST 37.001.115-75 90 70-6702300-01 70-6702300-02 91 16-6g 50.88.35.019 GOST 7796-70 92 80-6702068 80-6702069 93 80-670003194 80-6708209 97 30.04.017-02 98 6-6g 14.88.35.019 GOST 7798-70 99 8.01.019 GOST 6958-78

- 239 -

Q-ty 2

Glass

Name

1 2 1 2 2 2 2 2 2 20

Detent Screw Bracket Screw Gasket Bushing Nut Handle Lever Bolt

1

Left wing

1

Right wing

2 14 2 8 14 6 4 12 1 1 4 4 1 4 4 4 4 2

Seal Bolt Bracket Washer Washer Nut Bolt Washer Left support Right support Yoke Vibration isolator Left handrail Cushion Nut Forelock Nut Clamp (version)

4

Bolt (version)

4 4 1 1 4 1 1 1 1 4 2 20

Washer Washer Right bracket Left bracket Bolt Left bracket Right bracket Left bracket Handle Cap Bolt Washer

Fig. 67.2. Roof

Fig.67.3. Roof - 240 -

Group 67. Tractor cabin Subgroup 6700. Roof Fig.No Pos.No Designation 67.2 1 80-6707020-01 2 82-6707030 3 80-6707080 4 37.09.010 5 80-6708225 10 549 -1305044 11 30.04.017 12 80 -8400026 20 6-6g 45.88.35.019 GOST 7795-70 21 8-6g 25.88.35.019 GOST 7796-70 22 6-6g 18.88.35.019 GOST 7798-70 23 6-6g 25.88.35.019 GOST 7798-70 24 6-6g 25.58.019 GOST 17473-80 25 6-6 .6.019 GOST 5915-70 26 6.01.019 GOST 11371-78 27 8.01.019 GOST 11371-78 28 OST 37.001.115-75 29 OST 37.001.115-75 35 82-6707035

Q-ty 2 1 1 1 2 2 6 2 2 6 4 2 6 6 10 6 6 6 1

Name Hinge Upholstery Handrail Latch Bracket Ring Cap Ring Bolt Bolt Bolt Bolt Screw Nut Washer Washer Washer Washer Roof

Group 67. Tractor cabin Subgroup 6700. Roof Fig.No Pos.No Designation 67.3 1 82-6707025 2 A37.08.045 5 80-6700027 10 8-6g 30.88.35.019 GOST 7796-70 11, 12 8.01.019 GOST 11371-78 13 3,2 18.019 GOST 397-79 14 OST 37.001.115-75 20 6700.01

- 241 -

Q-ty 1 1 1 2 6 4 2 2

Name Roof Seal Casing Bolt Washer Forelock Washer Air lift

Fig. 67.4. Cabin floor - 242 -

Group 67. Tractor cabin Subgroup 6702. Cabin floor Fig.No Pos.No Designation 67.4 1 80-6700300 2 80-6702330 3 80-6702328-01 4 85-6700330 5 85-6700340 6 6.01.019 GOST 11371-78 7 OST 37.001.115-75 8 8-6g 25.88.35.019 GOST 7796-70 9 6702.337 10 85-670003611 1-4 25.019 GOST 1144-80 12 37.10.031 13 80-670211114 1221 -6700050 15 80-8100100 16 1221-6700065 17 80-6700205 18 1221-6700050 19 1221-6700060 20 85-670004021 80-670219022 85-670239023 6-6g 16.88.35.019 GOST 7798-70 24 70-6702111 25 80-670246826 80-670231527 6.01.019 GOST 11371-78 28 8-6g 16.88.35.019 GOST 7796-70 29 80-6702310 30 80-6702348 80-6702348-01 31 6-6g 12.58.019 GOST 17473-80 32 80-6702085 80-6702243 or 33 80 -6702270 34 80-6702820 35 80-670037036 80-6702328 37 80-6702320 38 8-6g 40.88.35.019 GOST 7795-70 39 80-6700320

- 243 -

Q-ty 1 1 1 1 1 16 20 14 1 1 28 28 2 1 1 1 1 1 1 1 1 1 16 2 1 1 10 4 1 1 1 4 1 1 1 1 1 1 1 2 1

Name Panel Lining Cross bar Panel Panel Washer Washer Bolt Floor mat Cover Male screw Bonka Clamp Lining installation Panel Lining Lining Lining Lining Board Cover Cover Bolt Elbow Gasket Panel Washer Bolt Floor piece Left clamp Right clamp Screw Cover Casing (rubber) Casing (vinyl-leather) Lining Casing Cross bar Lining Bolt Panel

Fig. 67.5. Cabin doors

- 244 -

Group 67. Tractor cabin Subgroup 6708. Cabin doors Fig.No Pos.No Designation 67.5 80-670801080-6708010- -01 80-6105300- 1 80-6105330- 1 80-6708013- or 1 80-6708013- 1 2 37.08.043-02 3 80-6708020- -03 4 22 OST 37.001.163-75 5 80-67000216 80-6708020- -02 7 37.03.0228 822-6700011-01 OST 37.001.115-75 9 37.03.022- -01 10 8-6g 25.88.35.019 GOST 7796-70 11 OST 37.001.115-75 12 8.01.019 GOST 11371-78 80-6708014- or 13 80-6708014- 1 14 37.08.043-03 15 1-4 40.019 GOST 1144-80 16 6-6g 35.88.35.019 GOST 7798-70 17 6.01.019 GOST 11371-78 18 80-6708610 19 80-6708619 20 80-6708618 21 80-6708602 22 6-6H.019 TU 23.1.505-91 23 80-6708616 24 3,2 18.019 GOST 397-79 25 OST 37.001.115-75 26 6-6g 16.88.35.019 GOST 7798-70 27 80-6708603 28 1-4 25.019 GOST 1144-80 29 80-6105301 30 80-6105304- 1 31 945.025.11.01.00 32 11,8 3 GOST 6870-81 33 80-6105302 34 80-6105305 35 80-6105303 36 10.019 TU RB 400024166.001-2000 37 8-6g 25.58.019 GOST 17475-80 38 8-6g 16.88.35.019 GOST 7796-70 39 80-610517040 80-6708812 80-6708812-01 41 6-6g 16.58.019 GOST 17475-80 42 80-6105050 80-6105050-01 43 6-6g 45.58.019 GOST 17473-80 44 80-6708813 45 4.01.019 GOST 6958-78 46 80-6105331-

- 245 -

Q-ty 1 1

Name Left door (1, 2, 5-7, 9-14) Right door (1-3, 5, 7, 9-14) Left handle (29-36) Right handle (33-36, 45-47)

2

Glass

2 1 2 2 1 2 10 10 2 12 12 12

Seal L=2720 mm Right door Pin Profile Left door Upper hinge Pin Washer Lower hinge Bolt Washer Washer

2

Glass

2 2 2 6 2 4 2 2 2 2 2 6 2 2 2 2 1 1 2 2 2 2 2 4 4 2 1 1 2 1 1 2 2 2 1

Seal Male screw Bolt Washer Handrail Bumper Spring Lining Nut Lever Forelock Washer Bolt Lining Male screw Button Bushing Cylinder mechanism Roller Spring Handle Pusher Male screw Screw Bolt Latch Left cover Right cover Screw Left lock Right lock Screw Bushing Washer Pusher

Fig.68.1. Operator seat

- 246 -

Group 68. Driver seat Subgroup 6800. Operator seat Fig.No Pos.No Designation 68.1 80-6800010 80-6800010-01 «Grammer MSG85/721»* 1 80 -6800108 2 61.01.014 3 80 -6801560 4 80 -6801240 5 5-6g 16.58.019 GOST 17473-80 6 70-4803023 7 80 -68015908 80 -6801521 9 80 -6801512 10 12 16 13 GOST 24310-80 11 80 -6801033-01 12 80 -6801508 13 80 -6801519 14 80 -6801518 15 80 -680153016 12 OST 37.001.115-75 17 10-6 .04.019 GOST 5919-73 18 80 -6801581 19 80 -6801570 20 22.019 GOST 397-79 21 80 -6801012 22 80 -6801004-01 23 80 -6801001 24 80 -6801003 25 80 -6801004 26 80 -6801002 27 80 -6801507 28 80 -6801033 29 80 -6801506 30 70-6801307 31 80 -6801023 32 80 -6801008 33 3,0-100 GOST 3722-81 34 80 -6801152 35 80-6801550 36 80-6800104 37 70-680439438 70-6804391 39 010-015-30-2-3 GOST 18829-73/9833-73 40 80-6800110-01 41 -154 .6800010 -154 .6800010 42 8-6g 20.88.35.019 GOST 7796-70 43 80 -6801031 44 8-6g 25.58.019 GOST 1491-80 45 OST 37.001.115-75 46 80-6800110 47 8.01.019 GOST 11371-78 48 80-6800120 49 80-6800103 * Upon request

- 247 -

Q-ty 1 1 1 1 1 1 1 2 1 1 4 4 8 2 1 2 2 2 6 6 2 1 2 1 1 1 1 1 1 1 2 1 5 1 1 22 1 1 1 4 4 4 1 1 1 11 1 4 15 1 10 1 1

Name Seat (1-64) Seat (1-64) Seat Casing Handle Base Rope Screw Coupling Frame Thrust Bushing Bearing Washer Axis Foot pad Sleeve Spring Washer Nut Pawl Frame Forelock Axis Hook Bracket Axis Hook Spring Quadrant Washer Axis Washer Nut Washer Ball Screw Panel Guide Wire rod Roller Ring Rail Seat Seat Bolt Enhancer Screw Washer Rail Washer Guide Spring

Fig.68.1. Operator seat

- 248 -

Group 68. Driver seat Subgroup 6800. Operator seat Fig.No Pos.No Designation 68.1 50 80-6800102 51 70-4202431-01 52 80-6800101 53 70-6801082 54 80 -6801150 55 8-6 .04.019 GOST 5916-70 56 80-6801531 57 80-6809100-11 58 80 -6801505 59 80 -6801002-01 60 80 -6801507-01 61 80 -6801526 62 80 -6801528 63 80 -6801032 64 80-6800006 65 8-6g 30.88.35.019 GOST 7796-70 66 80 -6807200

- 249 -

Q-ty 1 2 1 1 1 1 6 1 1 1 1 4 6 4 20 4 1

Name Lock Pin Handle Handle Handle Nut Bumper Shock absorber Shaft Spring Quadrant Bushing Axis Roller Button Bolt Bracket

Fig.68.2. Operator seat

- 250 -

Group 68. Driver seat Subgroup 6804. Operator seat Fig.No Pos.No Designation 68.2 80 -6804000 1 80 -6804500 2 80 -6804003 3 80 -6804009 4 80 -6800106 5 80 -6804015 6 80 -6805001 7 80 -6805002 8 80 -6805500 9 26-04 10 80 -6805010 11 80 -6804040 12 8-6g 16.58.019 GOST 17475-80 13 6.01.019 GOST 11371-78 14 OST 37.001.115-75 15 6-6g 14.88.35.019 GOST 7798-70 16 80 -6804001 17 80 -680401318 80 -6804011 19 50-131015820 80 -6804080 21 80-6708011 22 25.019 GOST 397-79 23 70-6708189-01 24 80 -6804020 25 80 -6804007 26 80 -6804005 27 26-03

- 251 -

Q-ty 1 1 1 1 2 2 1 1 1 1 1 1 7 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1

Name Seat (1-27) Casing Wire rod Axis Bolt Bushing Cushion Frame Casing Profile Base Support Screw Washer Washer Bolt Latch Spring Guide bar Spring Lever Hinge Forelock Axis Panel Cushion Frame Profile

Fig.68.3. Seat suspension - 252 -

Group 68. Driver seat Subgroup 6801. Seat suspension Fig.No Pos.No Designation 68.3 80-6801500 1 80 -6800108 2 61.01.014 3 80 -6801560 4 80 -6801240 5 5-6g 16.58.019 GOST 17473-80 6 70-4803023 7 80 -68015908 80 -6801521 9 80 -6801512 10 12 16 13 GOST 24310-80 11 80 -6801033 12 80 -6801508 13 80 -6801519 14 80 -6801518 15 80 -680153016 10 OST 37.001.115-75 17 10-6 .04.019 GOST 5919-73 18 80 -6801581 19 80 -6801570 20 22.019 GOST 397-79 21 80 -6801012 22 80 -6801004-01 23 80 -6801001 24 80 -6801003 25 80 -6801004 26 80 -6801002 27 80 -6801507 28 80 -6801506 29 70-6801307 30 80 -6801023 31 80 -6801008 32 3,0-100 GOST 3722-81 33 80 -6801152 34 80-6801550 35 80-6800104 36 70-680439437 70-6804391 38 010-015-30-2-3 GOST 18829-73/9833-73 39 80-6800110-01 40 8-6g 20.88.35.019 GOST 7796-70 41 80 -6801031 42 8-6 .04.019 GOST 5916-70 43 OST 37.001.115-75 44 8.01.019 GOST 11371-78 45 80-6800110 46 80-6800120 47 80-6800103 48 80-6800102 49 70-4202431-01 50 80-6800101 51 70-6801082

- 253 -

Q-ty 1 1 1 1 1 2 1 1 4 4 8 4 1 2 2 2 6 6 2 1 2 1 1 1 1 1 1 1 1 5 1 1 22 1 1 1 4 4 4 1 15 1 5 19 14 1 1 1 1 2 1 1

Name Suspension Casing Handle Base Rope Screw Coupling Frame Thrust Bushing Bearing Washer Axis Foot pad Sleeve Spring Washer Nut Pawl Frame Forelock Axis Hook Bracket Axis Hook Spring Quadrant Axis Washer Nut Washer Ball Screw Panel Guide Wire rod Roller Ring Rail Bolt Enhancer Nut Washer Washer Rail Guide Spring Lock Pin Handle Handle

Fig.68.3. Seat suspension - 254 -

Group 68. Driver seat Subgroup 6801. Seat suspension Fig.No Pos.No Designation 68.3 52 80 -6801150 53 80-6801531 54 80-6809100-11 55 80 -6801505 56 80 -6801002-01 57 80 -6801507-01 58 80 -6801526 59 80 -6801528 60 80 -6801032 61 80-6800006 62 8-6g 30.88.35.019 GOST 7796-70 63 80 -6807200

- 255 -

Q-ty 1 6 1 1 1 1 4 6 4 20 4 1

Name Handle Bumper Shock absorber Shaft Spring Quadrant Bushing Axis Roller Button Bolt Bracket

Fig.68.4. Additional seat

- 256 -

Group 68. Driver seat Subgroup 6809. Additional seat Fig.No Pos.No Designation 68.4 1 6-6 .6.019 GOST 5915-70 2 OST 37.001.115-75 3 6.01.019 GOST 11371-78 4 6-6g 30.88.35.019 GOST 7798-70 5 1221-6809020 6 2522-6809012 7 8-6g 16.58.019 GOST 17475-80 8 2522-6809030 9 2522-6809011 10 2522-6809040 11 30.04.017 12 6-6g 16.88.35.019 GOST 7798-70 13 37.08.019-01 14 37.07.011 15 2522-6809060 16 2522-6809006 17 OST 37.001.115-75 18 8-6g 16.88.35.019 GOST 7796-70 19 10 OST 37.001.115-75 20 70-6700031 21 70-6700116 22 50-3711038

- 257 -

Q-ty 6 6 10 4 1 20 8 2 2 2 2 2 1 1 1 1 6 6 2 2 2 2

Name Nut Washer Washer Bolt Base Clamp Screw Framework Cushion Casing Cap Bolt Handrail seal Band Base Framework Washer Bolt Washer Holder Lining Light support

Fig.81.1 Air conditioner installation - 258 -

Group 81. Conditioner system Subgroup 8100. Air conditioner installation Fig.No Pos.No 81.1 1 3 4 5 6 7 8 9 11

Assembly unit or part No 1025.4-8100005 1025.4-8114010 1025-8112010 1221.1-8101010-02 80-4607013 80-3723045-01 2822 -81000013-01 3022-81000012 3022-81000012-01 8100000-01

Q-ty 1 1 1 1 1 12 2 2 2 1

- 259 -

Name Air conditioner installation Compressor of air conditioner Condenser installation Heater-cooler installation Clamp Collar Hose (L=300 mm) Hose (L=800 mm) Hose (L=600 mm) Conditioner

Fig.81.2 Compressor installation

- 260 -

Group 81. Conditioner system Subgroup 8114. Compressor installation Fig.No Pos.No 81.2 1 3 4 5 6 7 8 9 11 12 13 14 15 16 17 19 20 21 22 23 24 25

Assembly unit or part No Q-ty 1025.4-8114010 1 1025-8114020-01 1 1025.4-8114012 4 1025.4-8114014 4 1025-8114011 2 1025-8114013 1 1025-8114016 1 1025-8114017 1 1025-8114018 1 10-6g 60.88.35.019 GOST 7795-70 1 8-6g 20.88.35.019 GOST 7796-70 3 10-6g 25.88.35.019 GOST 7796-70 2 10-6g 30.88.35.019 GOST 7796-70 1 10-6g 40.88.35.019 GOST 7796-70 5 10-6 .6.019 GOST 5915-70 13 12-6 .6.019 GOST 5915-70 1 .8.01.019 GOST 11371-78 3 .10.01.019 GOST 11371-78 7 .12.01.019 GOST 11371-78 1 8 OST 37.001.115-75 3 10 OST 37.001.115-75 14 12 OST 37.001.115-75 1 1

- 261 -

Name Compressor installation Lever Bushing Stud Bracket Quadrant Adapter Elbow Plate Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer Washer Washer Washer Washer Belt AVX 13x1200

Fig.81.3. Heater (upon request)

- 262 -

Group 81. Heater Subgroup 8101. Heater (upon request) Fig.No Pos.No Designation 81.3 80-8101720 80-8101810 80-8101830 1 18 OST 37.001.163-75 2 150.95.301 3 80-8100013 4 12.019 GOST 397-79 5 50-8400031 6 80-8100048 7 80-8101714-07 8 12.019 GOST 397-79 9 80-8100052 10 80-8100051 11 XC-23 12 80-8100023 13 80-3723045-01 14 80-8102015-02 15 80-8101015 16 XC-76 17 9742.3730 18 80-8104034 19 4-6 .6.019 GOST 5927-70 20 80-8104039 21 4-6g 10.58.019 GOST 17473-80 22 80-8101721 23 80-8101714-04 24 80-8101760 25 6-6g 20.88.35.019 GOST 7798-70 26 OST 37.001.115-75 27 6.01.019 GOST 6958-78 28 80-8104070 29 80-8101820 30 6-6 .6.019 GOST 5915-70 31 6.01.019 GOST 11371-78 32 70 -8101070- or -8101070 or 41.035-1013010 or 1216-8101060 33 80-8101730-A 34 32-06 35 80-8101800 36 80-3703046-A 37 80-8100014 38 6-6g 20.58.019 GOST 17474-80 39 80-810001140 80-8100012 41 8-6 .6.019 GOST 5915-70 42 8.01.019 GOST 6958-78 43 80-8102015 44 8-6g 35.88.35.019 GOST 7796-70 45 A30.04.017-01 46 80-8100100 47 70-6702111

- 263 -

Q-ty

2 2 2 2 2 2 1 2 2 2 8 1 3 1 1 1 1 1 1 1 1 1 2 1 2 11 4 2 1 10 3 1 1 1 1 1 2 1 1 1 6 1 2 4 2 1 2 2 1 2

Name Heater (16-22, 26, 29-36) Panel (1-8, 27, 37-40, 46, 47-49) Heater fittings (9-15, 43,51,52) Pin Air distributor Lining Forelock Axis Hinge Seal Forelock Plug Three way pipe Clamp Adapter Collar Hose L=1740 mm Hose L=2080 mm Clamp Electromotor Rotor Nut Ring Screw Tension member Seal Cover Bolt Washer Washer Filter Suspension Nut Washer Heater radiator Heater radiator Heater radiator Heater radiator Casing Seal Box Stud Stem Screw Cover Shutter Nut Washer Hose L=2230 mm Bolt Cap Panel Elbow

Fig.81.3. Heater (upon request)

- 264 -

Subgroup 8101. Heater Fig.No Pos.No Designation 81.13 48 6-6g 16.88.35.019 GOST 7798-70 49 80-8101713 50 OST 37.001.115-75 51 BC-11 52 80-8102015-03 53 80-8101021 54 80-8101811 55 8-6g 20.88.35.019 GOST 7796-70 56 5-6g 10.58.019 GOST 17473-80 57 5-6 .6.019 GOST 5915-70 58 5.01.019 GOST 11371-78 59 OST 37.001.115-75 60 822-8101021 61 -23 62 80-8102015 63 11

- 265 -

Q-ty 2 1 4 1 1 1 1 2 2 2 2 2 1 2 1 1

Name Bolt Upholstery Washer Cock Hose L=450 mm Hose Lining Bolt Screw Nut Washer Washer Hose Clamp Hose Cock

Fig.82.1. Inside rear-view mirror

Fig.82.2. Side rear-view mirror

Fig.82.3. Sun visor - 266 -

Group 82. Cabin accessories Subgroup 8201. Inside rear-view mirror Fig.No Pos.No Designation 82.1 1 80-8201035 2 8-6g 25.88.35.019 GOST 7796-70 3 .04.071 4 80 -8201025 5 6-6g 16.58.019 GOST 17473-80 6 8.01.019 GOST 11371-78 7 OST 37.001.115-75 8 8-6 .6.019 GOST 5915-70

Q-ty 1 1 1 1 2 1 1 1

Name Mirror Bolt Clamp Bracket Screw Washer Washer Nut

Group 82. Cabin accessories Subgroup 8201. Side rear-view mirror Fig.No Pos.No Designation 82.2 1 80-8201055 2 8-6 .6.019 GOST 5915-70 3 OST 37.001.115-75 4 8.01.019 GOST 11371-78 5 30.04.051 6 8-6g 40.88.35.019 GOST 7795-70

Q-ty 2 2 2 2 2 2

Name Side rear-view mirror Nut Washer Washer Clamp Bolt

Group 82. Cabin accessories Subgroup 8204. Sun visor Fig.No Pos.No Designation 82.3 80 -8204010 1 6-6 .6.019 GOST 5915-70 2 OST 37.001.115-75 3 6.01.019 GOST 6958-78 4 70-82040115 4-6g 10.58.019 GOST 17473-80 6 70-8204015 7 70-8204014 8 80 -8204011-01

- 267 -

Q-ty 1 2 2 2 1 5 1 1 1

Name Sun visor (4-8) Nut Washer Washer Visor Screw Holder Holder Axis

Fig.84.1 Facing (right view) - 268 -

Subgroup 8400. Facing Fig.No Pos.No Assembly unit or part No 1 921.3-8400040 84.1, 2 921.3-8401090 84.2, 3 921.3-8402020-01 84.3 4 952.3-84020505 921.3-8402080 6 921.3-8402095 7 921.3-8402150 8 921.3-8402250 9 952.3-8402330 10 952.3-840247011 952.3-8402470- -01 12 952.3-8402060 13 952.3-8402065 14 952.3-8402070 15 952.3-8402080 16 952.3-8402080-01 19 950.3-840202520 950.1-8402420 21 822-8400080 22 90-8400070 23 80-8402410 24 80-6708225-01 29 921.3-8400013 30 921.3-8400017 31 921.3-8400017-01 32 921.3-8400077 33 921.3-8400101 34 921.3-8400102 35 921.3-8401088 36 921.3-8402071 37 921.3-8402071-01 38 952.3-8402067 39 923-8400033-02 40 549 -1305044 41 90-8400021 42 80-6105056 43 70-4803023 44 70-3401093 45 30.04.017 47 8-6g 20.88.35.019 GOST 7796-70 48 8-6g 25.88.35.019 GOST 7796-70 49 6-6g 40.88.35.019 GOST 7795-70 50 8-6g 40.88.35.019 GOST 7795-70 51 10-6g 25.88.35.019 GOST 7796-70 52 6-6g 20.88.35.019 GOST 7798-70 54 5-6g 20.58.019 GOST 17473-80 58 6-6 .6.019 GOST 5915-70 59 8-6 .6.019 GOST 5915-70 61 12 1,25-6 .6.019 GOST 5915-70 62 10-6 .04.019 GOST 5916-70 65 6.01.019 GOST 6958-78 66 8.01.019 GOST 6958-78 67 10.01.019 GOST 6958-78 70 3,2 20.019 GOST 397-79 73 OST 37.001.115-75 74 OST 37.001.115-75 75 10 OST 37.001.115-75 77 11.5.6308010 78 01625033 80 952.3-8402310 CT2/IV 81 952.3-8402310-01 CT2/IV 84 10.019

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2 10 5 19 4 4 8 27 2 8 9 1 2 38 23 8 3 31 24 8 1 1 1 1 1

- 269 -

Name Frame Grill Hood Arc Support Detent Bracket Handrail Hatch Support Support Bracket Bracket Bracket Bracket Bracket Frame Joke Control wire Rod Lock Bracket Buckle Grill Grill Bushing Bracket Bracket Grill Bracket Bracket Bracket Stem Ring Clamp Handle Coupling Lever tip Cap Bolt Bolt Bolt Bolt Bolt Bolt Screw Nut Nut Nut Nut Washer Washer Washer Forelock Washer Washer Washer Gas pressure spring Gas pressure spring Cross bar Cross bar Male screw

Fig.84.2 Facing (top view) - 270 -

Subgroup 8400. Facing Fig.No Pos.No Assembly unit or part No 1 921.3-8400040 84.1, 2 921.3-8401090 84.2, 3 921.3-8402020-01 84.3 4 952.3-84020505 921.3-8402080 6 921.3-8402095 7 921.3-8402150 8 921.3-8402250 9 952.3-8402330 10 952.3-840247011 952.3-8402470- -01 12 952.3-8402060 13 952.3-8402065 14 952.3-8402070 15 952.3-8402080 16 952.3-8402080-01 19 950.3-840202520 950.1-8402420 21 822-8400080 22 90-8400070 23 80-8402410 24 80-6708225-01 29 921.3-8400013 30 921.3-8400017 31 921.3-8400017-01 32 921.3-8400077 33 921.3-8400101 34 921.3-8400102 35 921.3-8401088 36 921.3-8402071 37 921.3-8402071-01 38 952.3-8402067 39 923-8400033-02 40 549 -1305044 41 90-8400021 42 80-6105056 43 70-4803023 44 70-3401093 45 30.04.017 47 8-6g 20.88.35.019 GOST 7796-70 48 8-6g 25.88.35.019 GOST 7796-70 49 6-6g 40.88.35.019 GOST 7795-70 50 8-6g 40.88.35.019 GOST 7795-70 51 10-6g 25.88.35.019 GOST 7796-70 52 6-6g 20.88.35.019 GOST 7798-70 54 5-6g 20.58.019 GOST 17473-80 58 6-6 .6.019 GOST 5915-70 59 8-6 .6.019 GOST 5915-70 61 12 1,25-6 .6.019 GOST 5915-70 62 10-6 .04.019 GOST 5916-70 65 6.01.019 GOST 6958-78 66 8.01.019 GOST 6958-78 67 10.01.019 GOST 6958-78 70 3,2 20.019 GOST 397-79 73 OST 37.001.115-75 74 OST 37.001.115-75 75 10 OST 37.001.115-75 77 11.5.6308010 78 01625033 80 952.3-8402310 CT2/IV 81 952.3-8402310-01 CT2/IV 84 10.019

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2 10 5 19 4 4 8 27 2 8 9 1 2 38 23 8 3 31 24 8 1 1 1 1 1

- 271 -

Name Frame Grill Hood Arc Support Detent Bracket Handrail Hatch Support Support Bracket Bracket Bracket Bracket Bracket Frame Joke Control wire Rod Lock Bracket Buckle Grill Grill Bushing Bracket Bracket Grill Bracket Bracket Bracket Stem Ring Clamp Handle Coupling Lever tip Cap Bolt Bolt Bolt Bolt Bolt Bolt Screw Nut Nut Nut Nut Washer Washer Washer Forelock Washer Washer Washer Gas pressure spring Gas pressure spring Cross bar Cross bar Male screw

Fig.84.3 Facing (front view) - 272 -

Subgroup 8400. Facing Fig.No Pos.No Assembly unit or part No 1 921.3-8400040 84.1, 2 921.3-8401090 84.2, 3 921.3-8402020-01 84.3 4 952.3-84020505 921.3-8402080 6 921.3-8402095 7 921.3-8402150 8 921.3-8402250 9 952.3-8402330 10 952.3-840247011 952.3-8402470- -01 12 952.3-8402060 13 952.3-8402065 14 952.3-8402070 15 952.3-8402080 16 952.3-8402080-01 19 950.3-840202520 950.1-8402420 21 822-8400080 22 90-8400070 23 80-8402410 24 80-6708225-01 29 921.3-8400013 30 921.3-8400017 31 921.3-8400017-01 32 921.3-8400077 33 921.3-8400101 34 921.3-8400102 35 921.3-8401088 36 921.3-8402071 37 921.3-8402071-01 38 952.3-8402067 39 923-8400033-02 40 549 -1305044 41 90-8400021 42 80-6105056 43 70-4803023 44 70-3401093 45 30.04.017 47 8-6g 20.88.35.019 GOST 7796-70 48 8-6g 25.88.35.019 GOST 7796-70 49 6-6g 40.88.35.019 GOST 7795-70 50 8-6g 40.88.35.019 GOST 7795-70 51 10-6g 25.88.35.019 GOST 7796-70 52 6-6g 20.88.35.019 GOST 7798-70 54 5-6g 20.58.019 GOST 17473-80 58 6-6 .6.019 GOST 5915-70 59 8-6 .6.019 GOST 5915-70 61 12 1,25-6 .6.019 GOST 5915-70 62 10-6 .04.019 GOST 5916-70 65 6.01.019 GOST 6958-78 66 8.01.019 GOST 6958-78 67 10.01.019 GOST 6958-78 70 3,2 20.019 GOST 397-79 73 OST 37.001.115-75 74 OST 37.001.115-75 75 10 OST 37.001.115-75 77 11.5.6308010 78 01625033 80 952.3-8402310 CT2/IV 81 952.3-8402310-01 CT2/IV 84 10.019

Q-ty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2 10 5 19 4 4 8 27 2 8 9 1 2 38 23 8 3 31 24 8 1 1 1 1 1

- 273 -

Name Frame Grill Hood Arc Support Detent Bracket Handrail Hatch Support Support Bracket Bracket Bracket Bracket Bracket Frame Joke Control wire Rod Lock Bracket Buckle Grill Grill Bushing Bracket Bracket Grill Bracket Bracket Bracket Stem Ring Clamp Handle Coupling Lever tip Cap Bolt Bolt Bolt Bolt Bolt Bolt Screw Nut Nut Nut Nut Washer Washer Washer Forelock Washer Washer Washer Gas pressure spring Gas pressure spring Cross bar Cross bar Male screw

Fig.84.4. Front wings (for FDA 822-2300020-02 with expanded hoses) - 274 -

Group 84. Fin assembly Subgroup 8403. Front wings (for FDA 822-2300020-02) Fig.No Pos.No Designation 84.4 822-8403010-02/-03 1 822-84030112 12-6g 60.88.35.019 GOST 7796-70 3 12 OST 37.001.115-75 4 12-6g 30.88.35.019 GOST 7796-70 5 822-8403015-01 6 10-6 .6.019 GOST 5915-70 7 10 OST 37.001.115-75 8 10.01.019 GOST 11371-78 9 80-4616017 10 10.01.019 GOST 6958-78 11 10-6g 40.88.35.019 GOST 7796-70 12 822-8403020* or 822-8403020- * or 1221-8403014- -02** or 1221-8403014- 1-02** 13 822-8403015 * During tyres installation 13,6-20 or 13,6R20 ** During tyres installation 360/70R24

- 275 -

Q-ty 1 2 8 14 6 1 10 10 10 10 10 10 2

Wing (1-13) Base Bolt Washer Bolt Right rack Nut Washer Washer Roller Washer Bolt Wing

Name

1

Left rack

Fig.84.5. Front wings (for FDA 822-2300020-04 with short hoses)

- 276 -

Group 84. Fin assembly Subgroup 8403. Front wings (for FDA 822-2300020-04 with short hoses) Fig.No Pos.No Designation 84.5 822-8403100/-01 1 822-8403110-01 2 822-8403115-01 3 822-8403120 4 10-6g 40.88.35.019 GOST 7796-70 5 10.01.019 GOST 6958-78 6 822-8403114 7 80-4616017 8 10.01.019 GOST 11371-78 9 10-6 .6.019 GOST 5915-70 10 10 OST 37.001.115-75 11 822-8403109 12 822-8403107 13 822-8403106 14 822-8403130 15 12-6 .6.019 GOST 5915-70 16 822-8403101 17 12-6g 60.88.35.019 GOST 7796-70 18 12 OST 37.001.115-75 19 822-8403108 20 822-8403129 21 20 OST 37.001.115-75 22 20-6 .6.019 GOST 5915-70 23 822-8403110 24 10-6g 35.88.35.019 GOST 7796-70 25 822-8403102 26 12-6g 50.88.35.019 GOST 7795-70 27 822-8403120-01 28 822-8403115 29 822-8403104 30 10-6g 30.88.35.019 GOST 7796-70

- 277 -

Q-ty 1 1 1 1 20 12 2 12 24 18 16 2 2 1 2 4 4 8 8 2 2 2 2 1 2 2 2 1 1 6 6

Name Wing Bracket Rack Thrust Bolt Washer Wing Roller Washer Nut Washer Blind plug Axis Bracket Thrust Nut Pin Bolt Washer Base Bushing Washer Nut Bracket Bolt Spring Bolt Thrust Rack Strip Bolt

84.6. Foot step - 278 -

Group 84. Fin assembly Subgroup 8405. Foot step Fig.No Pos.No Designation 84.6 80-840500580-8405005- -01 1 80-8405020- 2 2 10.01.019 GOST 11371-78 3 10-6g 50.88.35.019 GOST 7795-70 4 10 OST 37.001.115-75 5 10-6 .6.019 GOST 5915-70 6 80-84050107 10-6g 25.88.35.019 GOST 7796-70 8 12.01.019 GOST 11371-78 9 12-6g 60.88.35.019 GOST 7796-70 10 80-840503111 12 OST 37.001.115-75 12 12-6g 30.88.35.019 GOST 7796-70 13 12-6 .6.019 GOST 5915-70 14 923-6700111 15 80-840503080-8405030- -01 16 80-840503217 10-6g 30.88.35.019 GOST 7796-70

Q-ty 1 1 1 8 4 8 6 1 2 2 2 1 4 2 3 2 1 1 1 2

- 279 -

Name Left foot step (1-16) Right foot step (1-16) Foot step Washer Bolt Washer Nut Foot step Bolt Washer Bolt Bracket Washer Bolt Nut Bushing Bracket Bracket (for right foot step - upon request) Bracket Bolt

Fig.87.1 Control of DL and PTO shaft.

- 280 -

Group 87. Control system Subgroup 8700. Control of DL and PTO shaft Fig.No Pos.No Assembly unit or part No Q-ty Name 87.1 952.4-8700310 Control of DL and PTO shaft 1 50-1702048 10(max) Shim 2 12-51 1 Switch 3 822-8700021 1 Pipe 4 1221-8700022 2 Clamp 5 8-6g 16.88.35.019 GOST 7796-70 2 Bolt 6 OST 37.001.115-75 2 Washer 7 1221-37248401 Cord 8 602602 OST 37.003.032 - 88 1 Female socket 9 1025-3724850 1 Cord 10 952.4-3724820 1 Cord 11 50-4607064 1 Bushing 12 1022-8700290 1 Pult 13 1221-8700265 1 Panel 6-6g 20.58.019 GOST 1747414 4 Screw 80 15 80-3805065 2 Screw 006-010-25-1-4 16 2 Ring GOST 18829-73/GOST 9833-73 17 1221-8700275 1 Shield 18 70-3723042-01 1 Bushing 19 30.04.017 2 Cap 20 6-6g 16.88.35.019 GOST 7798-70 2 Bolt 21 OST 37.001.115-75 4 Washer 22 6.01.019GOST 11371-78 2 Washer 23 M6x16 2 Rivet-nut 24 6-6g 30.88.35.019 GOST 7798-70 2 Bolt 25 6-6 .6.019 GOST 5915-70 2 Nut 26 6.01.019 GOST 6958-78 4 Washer 12.3803-31 or 27 2 Control light 2202.3803-34 28 12.3803-41 3 Control light 29 80-3801021 3 Switch jack 30 80-3801327 1 Blind plug 150 -06.14 or 31 1 Switch 150-06.17 147 -01.17 or 32 1 Switch 147-01.17 Cut-in relay 30 or 33 2 relay 90.3747 6-6g 12.58.019 GOST 1747334 2 Screw 80 35 6-6 .6.019 GOST 5915-70 2 Nut 36 OST 37.001.115-75 2 Washer 37 1522-8700221 1 Bracket 38 OST 37.001.115-75 2 Washer 39 12-1 1 Switch 40 1021-37248301 Cord 41 80-3723045-01 14 Collar

- 281 -

Fig.87.2 MMZ engine control - 282 -

Group 87. Control system Subgroup 8700. MMZ engine control Fig.No Pos.No Assembly unit or part No 87.2 1025.4-87009101 245-3724260 * 2 245-3724360 * 3 80-3723045-01 4 1025.4-37249615 4-6gx20.58.019 GOST 17474-80 6 1221.4-870091612.3803-31 or 7 (2202.3803-34) 8 116.3725 9 918013 10 4-6gx10.58.019 GOST 17473-80 11 4 OST 37.001.115-75 12 12-1 13 1221.4-3724801 14 4-6gx16.58.019 GOST 17473-80 15 4-6 .6.019 GOST 5927-70 16 4.01.019 GOST 11371-78 17 4 OST 37.001.115-75 18 25.038.100 19 3-6gx16.58.019 GOST 17473-80 20 3-6 .6.019 GOST 5927-70 21 3.01.019 GOST 11371-78 22 OST 37.001.115-75 23 8-6gx16.88.35.019 GOST 7796-70 24 8-6 .6.019 GOST 5915-70 25 8.01.019 GOST 6958-78 26 OST 37.001.115-75 27 1221.4-870093028 6-6gx35.88.35.019 GOST 7798-70 29 6.01.019 GOST 11371-78 30 OST 37.001.115-75 31 EDC7UC31 * 32 33 6-6gx14.88.35.019 GOST 7798-70 34 1221.4-8700913 35 923-37230122 36 1221.4-3724845-01 37 -32-02 * a part of MMZ engine assembly

Q-ty 1 1 16 1 6 1 1 1 1 4 4 1 1 2 2 2 2 1 4 4 4 4 5 5 5 5 1 4 4 8 1 1 4 2 2 1 1

- 283 -

Name MMZ engine control Detection cable extender Injection cable extender Collar Cord Screw Panel Control light Lighter Information display Screw Washer Switch Cord Screw Nut Washer Washer Socket Screw Nut Washer Washer Bolt Nut Washer Washer Bracket Bolt Washer Washer Control unit Switching and protection unit, series 900 Bolt Ring Clamp Cord Seal

Production Republican Unitary Enterprise

MINSK MOTOR PLANT

APPENDIX

Diesel engines D-245.S3A, D-245.2S3A, D-245.5S3A, D-245.43S3A (for MTZ tractors) Catalogue of assembly units and parts 245S3A-0000100 KD

Minsk 2008

245S3A-0000100 KD The catalogue of assembly units or parts was prepared

by Eduard Grigoryevich Vilyukha Executive editor Evgeni Evgenyevich Meleshko Tel. 8-017-218-31-67

Diesel engines D-245S3A, D-245.2S3A, D-245.5S3A, D-245.43S3A with fuel-handling system “Common Rail” The catalogue of assembly units and parts 39 pages with figures

The catalogue is meant for engineers and technicians of economies.

It conforms with the plant technical documentation as of December 1, 2008

All rights reserved. This catalogue may not be reproduced or copied in full or in part without written permission of UP MMZ.

© UP “Minsk Motor Plant” 2008

285

245S3A-0000100 KD PROCEDURE OF USING THE CATALOGUE The present Catalogue contains the main spectrum of the assembly units and parts of the D245S3A, D-245.2S3A, D-245.5S3A, D-245.43S3A diesel engines with fuel supply system “Common Rail”.

The assembly units and parts are divided into groups and subgroups in accordance with the position numbers on the figures that makes the search of the parts in the Catalogue considerably easier.

In the column “Description”, the indention system is applied. In the first line, the largest assembly unit is specified and then the parts it comprises are listed, for example: Description 1 2 3 4 5 6 7 Component parts Fasteners Assembly units of the component part Fasteners of the assembly unit Smaller division Fasteners etc.

The digits 1 2 3 4 5 6 7 indicate the belonging of the assembly units and parts to the parts and serve for finding them. The fasteners are listed immediately under the article (assembly unit), for fastening which they are used, their list precedes to enlistment of the parts comprised in this article. The fasteners are listed in the same column as the articles, which are fastened by means of those fasteners, under the header “Fasteners”.

For diesel engines, a seven-digit system of numbering the assembly units and parts is adopted.

The number consists of the following elements: - The first digits to the left of the hyphen designate the model of the engine, on which the respective part was used first; - The first two digits after the hyphen designate the group number; - The second two digits designate the subgroup number; - The last three digits designate the sequence number of the part; - The letters and digits to the right of them designate the modification and version of the assembly unit or part.

For example: 245-1002015- 2-13 – cylinder block.

10: group number 02: subgroup number 015: part number The diesel engine is completed with purchased assembly units and parts. They include the fuel pump, injector, electric equipment, etc. These assembly units and parts are designated so as it is adopted at the manufacturer’s works.

Due to continual improvement of the engine in part of individual assembly units and parts, some modifications not reflected in this Catalogue may be made.

286

245S3A-0000100 KD

ENGINE TECHNICAL CHARACTERISTICS Parameters

D-245S3A

D-245.2S3A D-245.5S3A D-245.43S3A

Diesel engine type

4-cycle diesel engine with turbocharging and charged air cooling

Method of mixing

Direct fuel injection

Quantity of cylinders

4

Function

1-3-4-2

Cylinder diameter, mm

110

Piston stroke, mm

125

Active volume, l

4,75

Estimated compression ratio

17 1

Nominal power, kW

81

90

70

62

Nominal rotation speed, min-1

2200

1800

Rotation speed at maximal turning torque, min-1

1600

1400

Maximal turning torque, Nm Estimated turning torque at nominal power, Nm Nominal turning torque rated factor (estimated), %, not less than Specific fuel consumption at nominal power, g/(kW·h) The engine weight in the configuration according to the rules of EEC UN No 24 (03), kg Application

440

501

464

411

352

391

371

329

25 225

450

210

470

450

For installation to the combine-harvesters and tractors of traction class 1,4

287

245S3A-0000100 KD INDEX O F G R O U P S , S U B G R O U P S , ASSEMBLY UNITS AND PARTS Group

Subgroup

10 1001, 1002 1003, 1007 1004, 1005 1006 10 10

1008 1008 1104, 1111 1111

13 1306 1307,1308

Name

Page

Motor mechanisms

6

Cylinder block. Front support installation Installation of cylinder head and inlet line. Valves and valves lifters.

Crank-and-rod mechanism.

Clutch coupling installation Distributing gear

6-8 8-10

12-13

Fuel system

13

Exhaust system Exhaust gases recirculation unit installation (EGRU) Fuel pipelines and combustible equipment installation Fuel pump. Reduction gear unit

13 13-14 14-15 15-16

Cooling system

16

Installation of thermostat body Water pump installation. Fan clutch installation Lubricating system

10, 14 10, 14

1009, 1401 1017,1404

14 11

1403 1118

Installation of oil crankcase Oil filter installation with liquid to oil heat exchanger (LOHE). Installation of LOHE tubes Installation of oil pump.

Oil pipelines of turbocharger Drives

10 35

1022 3509

37 3700 3701

10-12

16 16-17 17 17 17-18 18-19 19 19

Installation of steering control pump Compressor installation

19-20 20

Electrical equipment

20

Installation of electrical equipment Alternator installation Delivered with motor

20-21 21 21

288

245S3A-0000100 KD

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9

Group 10. Motor mechanisms Subgroups 1001, 1002. Cylinder block. Front support installation (Fig. 1)

1 2 3 4 5 6

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29

240-1001000- -02 240-1001010240-1001015- 1-01 240-1001025 8-6g 16.88.35.016 65 06 10-6g 30.88.35.016 10 65 06 245-100200050-100204050-1002042240-1002044 50-1002313- ; 245-100231350-1002340 240-1002030 240-1002033 240-1002046 240-1002049 240-1002064240-1002080240-1002082- 1 240-1002085 240-1002115 240-100208819.01.003 19.01.100 042-048-30-2-1 19.01.001 8-6g 20.88.35.016 65 06 240-1002310 240-1002300 240-1002311 240-1002315 240-1002305 240-1002314 240-100232050-4609038-4 240-1002328 245-100201050-1005019 50-1002022; 245-1002022- 1

FRONT SUPPORT INSTALLATION ENGINE FRONT SUPPORT ENGINE FRONT SUPPORT SHOCK ABSORBER WITH RETAINER BOLT WASHER BOLT WASHER CYLINDER BLOCK OIL CRANKCASE SUPPORT OIL CRANKCASE SUPPORT PIN REAR PLATE REAR PLATE (for engine D-245S3A-1063) DETENT DISTRIBUTION SHIELD DISTRIBUTION SHIELD GASKET PIN GASKET DISTRIBUTION COVER GASKET THROAT INSTALLATION THROAT GASKET NET THROAT TUBE SPRING RING COVER RING PLUG BOLT WASHER SEAL OIL-SEAL HOUSING WITH RING OIL THROWER RING OIL-SEAL CASE COLLAR 1.1-100 125-4 REAR PLATE GASKET OIL METER O-RING BLIND PLUG CYLINDER BLOCK PIN SLEEVE HOUSING (upper ring) SLEEVE HOUSING (lower ring)

1 1 1 1 4 4 2 2 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 2 4 4

289

245S3A-0000100 KD

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 50-1002034 50-1002326240-1002323245-100200950-100232750-100514050-100514150-100515250-1005159- 1 50-1005161 240-1002015- 2-13 240-1002067240-1002068240-1002069245-1002051- 1 7-0 245-1002361245-1002362245-1002510 245-1002505 245-1002506 1/2". 12.016 8-6g 20.88.35.016 65 06 245-1002771 240-1002060240-1002044 240-1002055 240-1002065- 2 or 240-1002065- 3-01 245-1002411 50-1021012 6-6gX20.88.35.016 6 65 06 245-101711309-03510-6g 20.88.35.016 10-6g 25.88.35.016 10-6g 30.88.35.016 10-6g 45.88.35.016 10-6g 60.88.35.016 10-6g 75.88.35.016 12-6g 25.88.35.016 12-6g 30.88.35.016 12-6g 35.88.35.016 16-6g 30.88.35.016 10 65 06

ADJUSTING PIN BLIND PLUG PIPE CYLINDER BLOCK PLUG MAIN BEARING CAP 1st MAIN BEARING CAP 5th MAIN BEARING CAP BOLT OF MAIN BEARING CAP WASHER CYLINDER BLOCK BUSHING REAR BUSHING FRONT BUSHING PIPE COCK CLIP CLIP DRIVING FLANGE INSTALLATION DRIVING FLANGE GASKET PLUG BOLT WASHER DISTRIBUTION COVER DISTRIBUTION COVER PIN COLLAR 2.1-50 70-4 DISTRIBUTION COVER

2 2 1 1 1 3 1 1 10 10 1 1 1 1 4 1 1 1 1 1 1 1 3 3 1 1 2 1 1

SENSOR BRACKET GASKET BOLT WASHER ADAPTER WASHER BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT WASHER

1 1 3 3 1 1 4 8 1 2 1 2 2 7 2 2 19

290

245S3A-0000100 KD

72 73 74 75

76 77 78 79

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 12 65 06 WASHER 12 65 06 WASHER 16 65 06 WASHER CYLINDER BLOCK SLEEVE (a part of crank-rod mechanism 262-1002021 or 262-1002021-01, -02 or 245 3-1004500) 262-1002021 or 262-1002021-01, -02 245-1006310REDUCTION GEAR UNIT DRIVE 245-1002036 HATCH COVER 240-1002038 HATCH GASKET 50-1022067 O-RING 8-6g 30.88.35.016 BOLT

4 7 2 4

1 1 1 3 3

Subgroups 1003, 1007. Installation of cylinder head and inlet line. Valves and valves lifters (Fig. 2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

245-1003010- -08 240-1002047 240-1002047-01 48-1002318 50-1003070- 8 or 50-1003070- 9 50-100310450-1003106-01 50-1003107240-1003108 245-1003109 245-1003011- 2-01 240-1003112 245-1003013- 2-03 50-1003103240-1003027 or 240-1003027- 2 240-1003029 240-1003037 245-1003015- 2-01 or 245-1003015- 2-03 245-1003018- 1 or 245-1003018- 2 245-1003019- 1 or 245-1003019- 2 245-1007032 02-00350-1007053- 1 or 50-1007053- 2 240-1007015- 7 or 240-1007015- 9 240-1007020240-1007045- 2 or ( - 3, - 4, - 10) 240-1007046- 2 or (- 3, - 4, - 5)

INSTALLATION OF CYLINDER HEAD AND INLET LINE BOLT BOLT WASHER CYLINDER HEAD GASKET CAP NUT WASHER RING GASKET OF CYLINDER HEAD COVER CAP GASKET OF CYLINDER HEAD COVER CYLINDER HEAD RACK STUD CYLINDER HEAD CAGE BLIND PLUG

1 12 4 16 1 4 4 4 1 1 1 4 1 2 5

BUSHING BLIND PLUG CYLINDER HEAD

6 1 1

INTAKE VALVE SEAT

4

OUTLET VALVE SEAT

4

VALVE GUIDE BUSHING BLIND PLUG VALVE COTTER

8 4 16

OUTLET VALVE

4

VALVE PACKING SEAL OUTER VALVE SPRING

8 8

INNER VALVE SPRING

8

291

245S3A-0000100 KD

25 26 27 28

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 240-1007048 240-1007054 240-1007055 260-1007014 or 260-1007014- or 260-1007014- 1 245-1003030240-1003031 240-1003264245-1003032 245-1003033- 2-01 245-1003039 245-1003270- -03 1/8". 12.016 2.5 10 8-6g 25.88.35.016 8-6g 35.88.35.016 65 06 240-1007100- 1 50-1007102- 1 50-1007103- or 50-1007103- 1 or 50-1007103- 2 50-1007175- 1 50-1007182 50-1007183 50-1007212- 3 or 50-1007212- 4 240-1007151- -01 240-1007151240-1007152- -01 240-1007152240-1007185 02-063 10 65 06 240-1007310- 1 240-1007375- 1 or 240-1007375- 2 245-1014450 240-1002430240-1002444- 1 245-1003122245-1014440 245-1014445 8-6g 16.88.35.016 65 06 3/8". 12.016 12-6 .6(S18) 8-6g 30.88.35.016

VALVE SPRING TAPPET LOWER VALVE SPRING WASHER UPPER VALVE SPRING WASHER INTAKE VALVE

CYLINDER HEAD COVER GASKET GASKET CYLINDER HEAD COVER INTAKE MANIFOLD THREAD INSERT AIR PIPE PLUG PIN BOLT BOLT WASHER ROCKING ARM MECHANISM ROCKING ARM AXLE ROCKING ARM AXLE SPRING

ADJUSTING SCREW ROCKING ARM AXLE PLUG PLUG WASHER VALVE ROCKING ARM WITH BUSHINGS ENDMOST ROCKING ARM AXLE RACK ENDMOST ROCKING ARM AXLE RACK (not shown) INTERMEDIATE ROCKING ARM AXLE RACK INTERMEDIATE ROCKING ARM AXLE RACK (not shown) ROCKING ARM AXLE DETENT NUT WASHER BAR BELL VALVE LIFTER (a part of cylinder block installation 2451002000- ) BREATHER INSTALLATION BREATHER HOUSING GASKET CAP CAGE WITH PIPE OIL DEFLECTOR BOLT WASHER PLUG NUT BOLT

8 8 8 4

1 2 1 1 1 1 1 1 2 3 4 7 1 1 3

8 2 2 8 1 1 1 1 1 8 1 8 8 1 1 1 1 1 1 4 4 1 4 1

292

245S3A-0000100 KD

63 64 65 66 67 68 69 70 71

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 8-6g 35.88.35.016 BOLT 8-6g 80.88.35.016 or BOLT 240-1022070-03 12-6g 85.88.35 BOLT 65 06 WASHER .12.01.08 WASHER 245-3700002 BRACKET 11 720 720 GLOW PLUG AET "Tolmin" (Slovenia) 245-1014470 BREATHER PIPE INSTALLATION 20 29-1.6 HOSE (L=900 mm) 20-32 "NORMA-TORRO" CLAMP or -26.019

2 1 2 4 2 4 4 1 1 1

Subgroups 1004, 1005. Crank-and-rod mechanism.

Clutch coupling installation (Fig. 3) 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

245 3-1004500 50-1005033 245.9-1005015 50-1005019 50-100502150-1005043 240-1005030- 1 245.9-1005014-04 240-1005017 240-1005018 240-1005024 245.9-1005020 9 245-1005042 245-1005100- or 240-1005100 or 23.01-81-240 245-1005170- or 240-1005170- or 23.01-81.037 245-1005171- or 240-1005171- or 23.01-81.038 245-1005177- or 240-1005177- or 23.01-81.040 245-1005179- or 240-1005179- or 23.01-81.039 245-1005180- or 240-1005178- or 23.01-10401 245-1005181- or 240-1005181- or 23.01-10403

CRANK-AND-ROD MECHANISM GEAR OF OIL PUMP DRIVE CRANKSHAFT PIN BLIND PLUG REAR OIL DEFLECTOR OF CRANKSHAFT DISTRIBUTION GEAR OF CRANKSHAFT CRANKSHAFT CRANKSHAFT COUNTERWEIGHT COUNTERWEIGHT FASTENING BOLT LOCKING PLATE CRANKSHAFT KEY FRONT OIL DEFLECTOR OF CRANKSHAFT BEARING LINERS SET

1 1 1 1 4 1 1 1 4 8 8 1 3 1 1

BEARING LINER

4

BEARING LINER

4

BEARING LINER

1

BEARING LINER

1

THRUST HALF-WASHER

2

THRUST HALF-WASHER

2

293

245S3A-0000100 KD

18 19 20 21 22 23 24 25 26 27 28 29

30

31 32 33 34

35 36

37 38 39 40 41 42 43

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 245 3-1004010 245-100410050-1004182- 1 50-1004188 245-1004112240-1004125245-1004190 245-1004115245-1004021- or .343N-7 245-1004042245-1004022 24-110-30-01 or 1 KD 110DNAA or 260-1004062 30-110-25-02 or XBL 01558VT or 260-1004063 64-110-50-02 or XEL 01558ED or 260-1004080 245-1004140- or 240-1004140 or 23.01-74-240 245-1004158- or 240-1004158- or 23.01-74.014 240-1005110-78; 240-1005110-79 50-100512748-1005128 240-1005115-22; 245-1005115- -05 70-1601074

240-1005122; 245-1005122 240-1005114- 1-17; 240-1005114- 1-16 50-1005121240-1005120245.5-1005130 245.5-1005137245.5-1005131245.5-1005139 2.5 10 8-6g 16.88.35.016 65 06 245-1005054245-1005132-

PISTON WITH CONNECTING ROD CONNECTING ROD CONNECTING ROD BOLT ( 20.07.002) NUT OF CONNECTING ROD BOLT ( 20.03.001) CONNECTING ROD CONNECTING ROD COVER WASHER BUSHING OF CONNECTING ROD UPPER HEAD PISTON (produced by company Almet (Czech Republic)) (produced by company Petar Drapshin (Serbia)) PISTON PIN LOCKING RING OF PISTON PIN PRESSURE RING (company Buzuluk (Czech Republic)) (produced by company IHR (Germany));

4 4 8 8 4 4 8 4 4

PRESSURE RING (company Buzuluk (Czech Republic)) (produced by company IHR (Germany));

4

OIL-SCRAPER RING (company Buzuluk (Czech Republic)) (produced by company IHR (Germany))

4

SET OF CONNECRING ROD BEARINGS BUSHES

CONNECTING ROD BUSH

FLYWHEEL INSTALLATION (for motor D-245S3A-1063) FLYWHEEL FASTENING BOLT WASHER FLYWHEEL (for motor D-245S3A-1063) BUSHING (for motor D-245S3A-1063 bushing is a part of clutch coupling installation 245-1005009- ) PIN (for motor D-245S3A-1063) FLYWHEEL (for motor D-245S3A-1063) FLYWHEEL CROWN FLYWHEEL INSTALLATION OF CRANKSHAFT PULLEY CRANKSHAFT PULLEY CRANKSHAFT PULLEY SPACER OF CRANKSHAFT PULLEY PIN BOLT WASHER CRANKSHAFT BOLT INNER RING

4 8 4

1

8

1 7 7 1 6

6 1 1 1 1 1 1 1 2 4 4 1 1

294

245S3A-0000100 KD

44 45 46

1 2 34 5 6 7 8 9 245-1005133245-1005134240-1005009-03; 240-1005009-06 80-1601090- ; 80-1601090

47

85-1601130-01; 80-1601130-

48 49

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

12 1,25-6 .6.016 12 65 06 245-100500970-1601074 85-1601071 85-1601073 85-1601085 85-160109085-1601130-02 180205 17 12 1,25-6 .6.016 12 65 06

OUTER RING BUSHING CLUTCH COUPLING INSTALLATION

1 1 1

CLUTCH DISK (for motors D-245.5S3A-1081, D-245.5S3A-1108, D-245.43S3A-1082, D-245.43S3A-1110); (for motors D-245S3A-1083, D-245.2S3A-1125, D-245.5S3A-1081, D-245.5S3A-1108, D-245.43S3A-1082, D-245.43S3A-1110) DRIVEN DISK (for motors D-245.5S3A-1081, D-245.5S3A-1108, D-245.43S3A-1082, D-245.43S3A-1110); (for motors D-245S3A-1083, D-245.2S3A-1125, D-245.5S3A-1081, D-245.5S3A-1108, D-245.43S3A-1082, D-245.43S3A-1110) NUT WASHER CLUTCH COUPLING INSTALLATION (for motors D-245S3A-1063) (on fig. not shown) BUSHING BUSHING BUSHING INTERMEDIATE DISK CLUTCH DISK DRIVEN DISK BEARING NUT WASHER

1

1

6 6 1 6 3 3 1 1 2 1 6 6

Subgroup 1006. Distributing gear (Fig. 4) 1 2 3 4

50-100602150-1006247 10-6g 25.88.35.016 10 65 06 50-1006250-

5 6 7

50-100502150-1006252- 1 50-1006253 240-1006240- 1 or 240-1006240- 2 240-1006244- or 240-1006244- 1 240-1006246 50-1006254 8-6g 16.88.35.016 65 06 245-1006010 50-1006017-

8 9 10 11 12 13

Assembly units and parts are a part of cylinder block assembly 245-1002000RETAINER BAR SPECIAL SCREW BOLT WASHER INTERMEDIATE GEAR PIN (a part of block assembly 2451002010- ) BLIND PLUG INTERMEDIATE GEAR PIN THRUST WASHER INTERMEDIATE GEAR WITH BUSHING INTERMEDIATE GEAR BUSHING PLATE BOLT WASHER CAM SHAFT WASHER

1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1

295

245S3A-0000100 KD

14 15 16 17 18 19 20 21 22

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 50-1006018 240-1006214- 1 or 240-1006214245-1006015245-1006020 9 245-1006311- 1 50-1006315- 4 10-6 .12.40 .016 260-1111208

THRUST WASHER OF CAM SHAFT GEAR OF CAM SHAFT CAM SHAFT SPECIAL BOLT KEY DRIVE GEAR OF FUEL PUMP GASKET NUT parts of installation 245-1006310- - reducing WASHER gear drive

1 1 1 1 1 1 1 3 3

Group 11. Fuel system Subgroup 1008. Exhaust system (Fig. 5) 1

245-100801014-198-01; 14-101-01

2 3 4 5 6 7 8 9 10 11 12 13 14

245-1008016245-1008021245-1008023245-1008024 245-1008025- 1 245-1008026 245-1008027 245-1008045 245-1205614245-3701069 265-1205028 12-6g 35.88.35.016 12-6G 85.88.35.016

TURBOCHARGER INSTALLATION TURBOCHARGER (produced by company Turbo (Czech Republic)) (for motors D-245S3A and D-245.2S3A); (non adjustable) (for motors D-245.5S3A and D-245.43S3A) (not shown on fig.)

GASKET ADAPTER BOLT BOLT EXHAUST MANIFOLD END LINING OF EXHAUST MANIFOLD INTERMEDIATE LINING OF EXHAUST MANIFOLD VARIATOR GASKET WASHER BOLT BOLT BOLT

1 1

1 1 3 4 1 2 1 1 1 6 4 5 1

Subgroup 1008. Exhaust gases recirculation unit installation (EGRU) (Fig. 6) 1 2 3 4 5 6 7 8 9 10 11 12 13

245-1008100245-1008140245-1008145245-1008214 245-1008218 245-1008219; 245-1008219-01 245-1008223245-1008226245-1008230245-1008240245-1008241245-1008598 50-1015598 245-1307302-

INSTALLATION OF EGRU COOLER RECIRCULATION TUBE VALVE LINING OF EGRU BLIND PLUG WASHER (for motors D-245.5S3A and D-245.43S3A) (for motors D-245S3A and D-245.2S3A) UPPER JOKE SCREEN BRACKET ADAPTER ADAPTER LINING CYLINDER HEAD TUBE TUBE LINING COOLER OUTLET PIPE

1 1 1 3 1 1 1 1 1 1 2 1 1 1

296

245S3A-0000100 KD

Assembly unit and part No

14 15 16 17 18 19 20 21 22 23 24 25 26 27

245-10083013/8". 12.016 40-60 "NORMA-TORRO" 6-6 .6.016 8-6 .6.016 (S13) 10-6 .6.016 (S17) 6-6g 12.88.35.016 8-6g 20.88.35.016 8-6g 25.88.35.016 10-6g 30.88.35.016 .8.01.08 .016 6 65 06 65 06 10 65 06

Name

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 COOLER INLET PIPE PLUG CLAMP NUT NUT NUT BOLT BOLT BOLT BOLT WASHER WASHER WASHER WASHER

1 1 4 1 2 2 1 4 6 2 2 1 8 2

Subgroups 1104, 1111. Fuel pipelines and combustible equipment installation (with fuel supply system “Common Rail”) (Fig.7) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

245-1111000–CR 0 445 120 141 0 445 224 047 66 505 59 140 263-1111317-CR 263-1111318-CR 263-1111319-CR 260-1118007 245-1104180-CR-01 245-1104180-CR 245-1104185-CR 245-1104320-CR 245-1104300-CR-02 245-1104300-CR-03 245-1104300-CR-04 245-1104300-CR-05 245-1104300-CR-06 245-1104143-CR 245-1111010-CR 245-1111025-CR 245-1111033-CR 245-1111034-CR 245-1111113 245-1117075-CR 245-1117079 245-1117081-CR 245-1117105 240-1104787 240-1111101-

COMBUSTIBLE EQUIPMENT INSTALLATION INJECTOR CRIN2 (produced by company BOSCH (Germany)) RAIL LWRN3 (produced by company BOSCH (Germany)) FULE FILTER WDK 962/12 (produced by company MANN+HUMMEL (Germany)) BUSHING JOKE LINING GASKET LOW PRESSURE FUEL PIPE (L=330 mm) LOW PRESSURE FUEL PIPE (L=155 mm) LOW PRESSURE FUEL PIPE DRAINAGE FUEL PIPE HIGH PRESSURE FUEL PIPE HIGH PRESSURE FUEL PIPE. produced by company HIGH PRESSURE FUEL PIPE GUIDO HIGH PRESSURE FUEL PIPE (Germany) HIGH PRESSURE FUEL PIPE GASKET REDUCING GEAR (see on fig.8) FUEL PUMP WITH GEAR (see on fig.8) BRACKET BUSHING PROTECTIVE COLLAR FUEL FILTER HOUSING COUPLING COVER COUPLING WITH PLUG COUPLING BOLT CLAMP

1 4 1 1 4 4 4 1 1 2 1 1 1 1 1 1 1 4 1 1 1 2 2 1 1 1 1 4 1

297

245S3A-0000100 KD

Assembly unit and part No

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

240-111110350-1022067 18-05118-055024-030-36-2-2 10-16 "NORMA-TORRO" 8-6g 35.88.35.016 10-6g 25.88.35.016 10-6g 35.88.35.016 10-6g 65.88.35.016 10-6g 120.88.35.016 10-6g 130.88.35.016 10 35.88.35.016 65 06 10 65 016

Name

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 TURNING ANGLE JOINT BOLT O-RING TURNING ANGLE JOINT BOLT O-RING RING CLAMP BOLT BOLT BOLT BOLT BOLT BOLT BOLT DIN 912 WASHER WASHER

1 8 4 13 4 2 2 5 1 3 2 1 8 2 12

Subgroup 1111. Fuel pump. Reduction gear unit (Fig. 8)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

245-1111010-CR 245-1111015-CR 245-1111116-CR 245-1111117-A-CR 245-1111118-CR 245-1111119-CR 245-1111120-CR 245-1006210 245-1111121-CR 9 245-1111122-CR 245-1111126-CR 245-1111127-CR 245-1111128-CR 245-1111320-CR 245-1006321-CR 245-1121059307 2.6 14 10-6g 30.88.35.016 10 65 016 6,5 16-6 .5.06 16.01.08 .016 245-1111025-CR 245-1006313 245-1111031-CR 240-3707124

REDUCTION GEAR UNIT REDUCTION GEAR UNIT REDUCTION GEAR UNIT HOUSING REDUCTION GEAR UNIT COVER GASKET FUEL JET REDUCTION GEAR UNIT SHAFT DRIVE GEAR OF FUEL PUMP WITH PINS SHAFT KEY DISTANCE BUSHING SLOTTED NUT LOCKING RING LOCKING MULTYTAB WASHER DRIVE FLANGE DRIVE FLANGE STUD BEARING PIN BOLT WASHER KEY NUT WASHER FUEL PUMP WITH GEAR DRIVEN GEAR OF FUEL PUMP DRIVE COUPLING GASKET

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 2 2 1 1 1 1 1 1 1 4 4

298

245S3A-0000100 KD

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9

24

0 445 020 088

25 26 27

100-105-20-2-4 18 1,5 (S27) 18

HIGH PRESSURE FUEL PIPE 3.3 (produced by company BOSCH (Germany)) RING 18829-73 NUT delivered as a part of WASHER high pressure fuel pipe

1 1 1 1

Group 13. Cooling system Subgroup 1306. Installation of thermostat body (Fig. 9) 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15

245-1306030INSTALLATION OF THERMOSTAT BODY 8-6g 25.88.35.016 BOLT 8-6g 95.88.35.016 BOLT 50-1401067 WASHER 50-1306026 THERMOSTAT BODY LINING 50-1306028- 3 or THERMOSTAT HOSE 50-1306028- 4 CLAMP 20-32 "NORMA-TORRO" 245-1306040THERMOSTAT BODY 245-1306021LOWER HOUSING 245-1306023 GASKET 245-1306025 HOUSING COVER 245-1306027 COUPLING 50-1401067 WASHER THERMOSTAT WITH SOLID INGREDIENT 107-1306100-04 or 107-04 or .423117.061-01 4-02) 3/8". 12.016 PLUG 8-6g 25.88.35.016 BOLT 245-3700004 BRACKET

1 2 2 4 1 1 2 1 1 1 1 1 4 1

2 4 2

Subgroups 1307 and 1308. Water pump installation. Fan coupling installation (Fig. 10) 1 2 3 4 5 6 7 8 9 10 11 12 13 14

245-130700010-6g 45.88.35.016 10-6g 50.88.35.016 10 65 06 50-1307048245-130701250-1307049245-130701050-1005161 240-1307064 240-1307074240-1307075 245-1307025-01 245-1307052245-1307084 or 245-1307084245-1307094 245-1307163-A

WATER PUMP INSTALLATION BOLT BOLT WASHER HOUSING LINING WATER PUMP TUBE LINING WATER PUMP WASHER LOCKING RING IMPELLER BLIND PLUG WATER PUMP HOUSING SHAFT BUSHING

1 2 1 3 1 1 1 1 1 1 1 1 1 1 1

THRUST WASHER WATER PUMP PULLEY

1 1

299

245S3A-0000100 KD

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 1160305 Sp/1341 16 1,5-6 .9.016 (S24) 3/8". 12.016 7,5 245-1306031 245-1307060-02 50-1307044- -01 or 50-1307044245-1306027 245-1306031 8-6g 45.88.35.016 50-1401067 245-1308000245-1308023 020003301 8-6g 25.88.35.016 65 06 -1250

RADIAL SINGLE-ROW BALL BEARING WATER PUMP SEAL NUT PLUG KEY COUPLING WATER PUMP TUBE WATER PUMP TUBE (not shown on fig.)

COUPLING (only for tube 50-1307044- -01) COUPLING BOLT WASHER FAN COUPLING INSTALLATION COUPLING SPACER FAN Ø455-11-4 BOLT WASHER BELT

2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 6 6 1

Group 14. Lubricating system Subgroups 1009, 1401. Installation of oil crankcase (Fig.11) 1 2 3 4 5 6 7 8 9

245-1009000245-1009104 245-1009110240-1401059- 1 or 501401059240-1401065- 1 or 50140106550-1401063- 1 50-1404075 09-0358-6g 25.88.35.016 65 06

INSTALLATION OF OIL CRANKCASE PLATE OIL CRANKCASE FRONT SEAL

1 2 1 1

REAR SEAL

1

OIL CRANKCASE LINING PRESSURE RELIEF VALVE PLUG LINING OF PRESSURE RELIEF VALVE PLUG BOLT WASHER

2 1 1 22 22

Subgroup 1017, 1404. Oil filter installation with liquid to oil heat exchanger (LOHE). Installation of LOHE tubes (Fig. 12) 1 2 3

4

245-1017000- ; 245-1017000- -01 10-6g 30.88.35.016 10-6g 50.88.35.016 245-1017010- 1; 245-1017010- 1-01 245-1017005 or -5200; 245-1017005- or -6500 245-1017012245-1017015-

INSTALLATION OF OIL FILTER WITH LOHE (for motor D-245.2S3A) BOLT BOLT OIL FILTER WITH LOHE (for motor D-245.2S3A) LIQUID TO OIL HEAT EXCHANGER

1 3 1

1

(for motor D-245.2S3A) COUPLING FILTER HOUSING

1

300

245S3A-0000100 KD

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 245-1017025 FILTER HOUSING 50-1404071CENTRIFUGAL FILTER VALVE 50-1404072 ADJUSTING PLUG 50-1404075 PRESSURE RELIEF VALVE PLUG 50-1404083- 1 BLEEDER VALVE SPRING O-RING 18-055- or 18-055- -01 or 23.10.002 09-035BYPASS VALVE PLUG GASKET 1/8” 12.016 PLUG 1/4” 12.016 PLUG 009-1012005 or OIL PURIFIER 5101 50-1404068 CENTRIFUGAL FILTER HOUSING LINING 36-1104788 GASKET 245-1307001 LOHE TUBES INSTALLATION 245-1017112 PLUG 245-1307214 SUPPLY HOSE 240-1401168 WASHER 18 27-1,6 HOSE (L=420 mm) CLAMP 20-32 “NORMA-TORRO”

1 1 1 2 1 1

2 1 1 1 1 4 1 2 1 2 1 4

Subgroup 1403. Oil pump installation. (Fig. 13) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

240-1400010- -01 12-6g 35.88.35.016 or 12-6g 40.88.35.016 12 65 06 or 12. .65 .06 240-1402000- 3 50-1402053 240-1402010- 3 8-6g 50.88.35.016 65 06 50-1403015- 2 8-6g 20.88.35 65 06 50-1403033 50-1403010- 1 8-6g 50.88.35 65 06 240-1002044 50-140311050-140311508-002- or 57.03.02850-140312550-1403233 240-1403020

OIL PUMP INSTALLATION BOLT

1 2

WASHER

2

INSTALLATION OF OIL PUMP RECEIVER FLANGE LINING OIL RECEIVER BOLT WASHER OUTLET PIPE BOLT WASHER FLANGE LINING OIL PUMP BOLT WASHER PIN DRIVEN GEAR OF OIL PUMP DRIVEN GEAR OF OIL PUMP BUSHING OF OIL PUMP HOUSING BUSHING OF INTERMEDIATE GEAR DRIVEN GEAR PIN LOCKING PIN OIL PUMP HOUSING

1 1 1 2 2 1 4 4 2 1 4 4 2 1 1 1 1 2 1

301

245S3A-0000100 KD

18 19 20 21 22 23 24

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 240-1403025 50-1403019- or 57.03.026240-1403120- -01 50-140305250-1403075240-1403150 240-1403155 50-1403012- or 57.03.02750-1403228-

OIL PUMP HOUSING HOUSING BUSHING

1 1

SHAFT OIL PUMP SHAFT DRIVE GEAR OF OIL PUMP OIL PUMP COVER OIL PUMP COVER HOUSING BUSHING

1 1 1 1 1 1

GEAR OF OIL PUMP DRIVE

1

Subgroup 1118. Oil pipelines of turbocharger (Fig. 14) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

245-1118000OIL PIPELINES OF TURBOCHARGER 245-1118010SUPPLY PIPE 245-1118016 GASKET 245-1118030RETURN TUBE 245-1118034GASKET 8-6g 20.88.35.016 BOLT 245-1118015COUPLING 245-1118020- 1 COVER 240-1002444- 1 GASKET 8-6g 16.88.35.016 BOLT 8-6g 25.88.35.016 BOLT 65 06 WASHER 245-1118050 CLAMP 245-1118055 PLATE 260-1118007 GASKET 6-6 .6.016(S10) NUT 6 65 06 WASHER 6.01.08 .016 WASHER 50-1306028- 3 or THERMOSTAT HOSE 50-1306028- 4 20-32 "NORMA TORRO" CLAMP

1 1 1 1 1 4 1 1 1 3 1 8 1 1 1 1 1 1 1 2

Drives Subgroup 1022. Installation of steering control pump (Fig.15) 1 2 3 4 5 6 7 8

240-1022040 14-3 or 16-3 8-6g 30.88.35.016 8-6g 70.88.35.016 65 06 240-1022062 240-1022075- 1 240-1022030 240-1022061240-1022069

INSTALLATION OF STEERING CONTROL PUMP GEAR-TYPE PUMP BOLT BOLT WASHER GASKET GASKET HYDRAULIC PUMP DRIVE GEAR OF HYDRAULIC PUMP DRIVE HOUSING

1 1 4 1 5 1 1 1 1

302

245S3A-0000100 KD

Assembly unit and part No

9 10 11

240-1307064-01 or 52 25 205

1 2 3 4 5 6 7 8 9 10 11 12 13 14

245-3509070-02 29.05.000-03 240-3509037240-3509150-01 240-3509158 240-3509159 240-3509232 36-1104788 36-1104787 6-6 .6.016(S10) 10-6 .6.016(S16) 6-6g 16.88.35.016 10-6g 45.88.35.016 6 65 06 10 65 06

Name

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 RETAINER RING RING BALL BEARING

1 1 2

Subgroup 3509. Compressor installation (Fig. 16) COMPRESSOR INSTALLATION COMPRESSOR GASKET OIL PIPELINE (L=410 mm) CLAMP JOKE COUPLING GASKET COUPLING BOLT NUT NUT BOLT BOLT WASHER WASHER

1 1 1 1 1 1 1 3 1 1 3 1 1 1 3

Group 37. Electrical equipment Subgroup 3700. Installation of electrical equipment (Fig. 17) 1

245-3700050 0 281 002 209

2

0 281 002 576

3

0 261 230 112

4

0 281 006 009

5 6

245-3700003 245-3700005 or 2-14.13.238 245-3724010 245-3724110 80-3723045 or 6430-3724624 4-6 .6.016 (S7) 3-6g 10.58.016 6-6g 16.88.35.016 6-6g 20.88.35.016 6-6g 14.88.35.016 3 65 06 4 65 06 6 65 06 3.01.08 .016 4.01.08 .016

7 8 9 10 11 12 13 14 15 16 17 18 19

INSTALLATION OF ELECTRICAL EQUIPMENT COOLANT TEMPERATURE SENSOR WTF (produced by company BOSCH (Germany)) OIL PRESSURE AND TEMPERATURE SENSOR LDF6T (produced by company BOSCH (Germany)) OIL PRESSURE AND TEMPERATURE SENSOR ODFT (produced by company BOSCH (Germany)) ROTATION VELOCITY SENSOR DG6 (produced by company BOSCH (Germany)) BRACKET RUBBER TIP CASE SENSOR CORD INJECTOR CORD COLLAR CLAMP NUT SCREW BOLT DIN 6921 BOLT DIN 6921 BOLT WASHER WASHER WASHER WASHER WASHER

1 1 1 2 2 1 4 8 1 1 9 9 8 8 3 3 3 8 8 5 8 8

303

245S3A-0000100 KD

20

Name

Assembly unit and part No

Q-ty in group

Pos. No on figure.

UP MINSK MOTOR PLANT

1 2 34 5 6 7 8 9 6.01.08 .016

WASHER

5

Subgroup 3701. Alternator installation (Fig. 18)

9 10 11 12 13 14 15 16 17 18 19 20

245-3701050260-3701057 245-3701056245-3701060245-3701063245-3701069 245-3701100 245-3701101 245-3701102 245-3701110245-3701051AAN 5506 16-6 .6.016 16 65 06 8-6 .6.016(S13) 10-6 .6.016(S16) 10-6g 95.88.35.016 10-6g 115.88.35.016 65 06 10 65 06 10.01.08 .016 560-1045010-10

21 22 23 24

10 50-8.8.016 10 65 06 10-6g 50.88.35.016 10 65 06

1 2 3 4 5 6 7 8

ALTERNATOR INSTALLATION SPLIT BUSHING ALTERNATOR BRACKET SHIELD PLATE WASHER ROLLER BRACKET SPECIAL BOLT SPECIAL BOLT ALTERNATOR WITH PULLEY PULLEY ALTERNATOR NUT delivered as a part of WASHER alternator N 5506 NUT NUT BOLT BOLT WASHER WASHER WASHER BELT TENSIONER (produced by Rikor Electronics, a part of Arzamas) fan coupling BOLT DIN 912 245-1308000WASHER BOLT a part of water pump 245-1307000WASHER Pos.2 and Pos.3

1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1

1 1 1 1

Delivered with motor 242-3509213 245-3724260 245-3724360 245 3-3700-001-01 245-3763010-12; 245-3763010-14; 245-3763010-11; 245-3763010-13

COUPLING SENSOR EXTENSION CORD INJECTOR EXTENSION CORD PART SET PROGRAMMED CONTROL UNIT - for motor D-245S3A; - for motor D-245.2S3A; - for motor D-245.5S3A; - for motor D-245.43S3A

1 1 1 1 1

304

245S3A-0000100

Fig. 1 Cylinder block. Front support installation.

22

245S3A -0000100

Fig. 2 Installation of cylinder head and inlet line. Valves and valves lifters..

23

245S3A -0000100 KD

Fig. 3 Crank-and-rod mechanism. Installation of clutch coupling.

24

245S3A -0000100 KD

Fig. 4 Distributing gear.

25

245S3A -0000100 KD

Fig. 5 Turbocharger installation.

26

245S3A -0000100 KD

Fig. 6 Installation of exhaust gases recirculation unit (EGRU).

27

245S3A -0000100 KD

Fig. 7 Fuel pipelines and combustible equipment installation.

28

245S3A -0000100 KD

Fig. 8 Fuel pump. Reduction gear unit.

29

245S3A -0000100 KD

Fig. 9 Installation of thermostat body.

30

245S3A -0000100 KD

Fig. 10 Water pump installation.

31

245S3A -0000100 KD

Fig.11 Installation of oil crankcase.

32

245S3A -0000100

Fig. 12 Oil filter installation with liquid-to-oil heat exchanger.

Installation of LOHE tubes.

33

245S3A -0000100 KD

Fig. 13 Installation of oil pump.

34

245S3A -0000100 KD

Fig. 14 Oil pipelines of turbocharger.

35

245S3A -0000100 KD

Fig. 15 Installation of steering control pump.

36

245S3A -0000100 KD

Fig. 16 Compressor installation.

37

245S3A -0000100 KD

Fig. 17 Installation of electrical equipment.

38

245S3A -0000100 KD

Fig. 18 Alternator installation.

39