Part Brake Disc Brake Hose Brake Hose Master Cylinder Master Cylinder Caliper Brake Clip Brake Pedal Radiator Coil
Part Bolted to BRAKE COMPONENTS Hub Frame Caliper/Cylinder Master Cylinder Clamp Frame Knuckle A-Arm
Pedal Axle MISCELLANEOUS COMPONENTS Frame Frame
Front Bumper Front Bumper Skid Plate Rack Taillight Gas Tank Mounting Bracket Rear Fascia
Frame Mount Frame Frame Frame/Rack Mount Rear Fascia Frame Frame
Side Panel/Console Frame Front Fascia Front Bumper (lower) Front Fascia Front Bumper (upper) SUSPENSION COMPONENTS A-Arm Frame Knuckle Ball Joint Shock Absorber Frame/A-Arm Knuckle A-Arm Sway Bar Frame Sway Bar Link Lower A-Arm DRIVE TRAIN COMPONENTS Front Differential* Frame/Differential Bracket Oil Fill Plug Front Differential/Rear Drive Wheel (Steel) Hub Wheel (Aluminum w/black nuts) Hub Wheel (Aluminum w/chrome Hub nuts) Rear Gear Case* Frame Hub Axle Oil Drain Plug Front Differential/Rear Drive Pinion Housing (Existing) Differential Housing Pinion Housing (New) Differential Housing Differential Housing Cover*** Differential Housing (Existing) Differential Housing Cover*** Differential Housing (New) Thrust Button** Gear Case Cover Output Shaft Flange
Torque ft-lb N-m 15 12 20 6 6 20 40 in.-lb 25
20 16 27 8 8 27 4.5
12 10 in.-lb 20 35 6 13 13 8 20 in.-lb 8 8 5
16 1.1
50 35 50 50 35 25
68 47 68 68 47 33
38
52
16
22
40 60 80
54 81 108
34
27 47 8 18 18 11 2.5 11 11 7
38 52 200 272 45 5 in.-lb 22 30 28 38 22 30 28
38
8 20
11 27
Part
Part Bolted to
ENGINE/TRANSMISSION Clutch Shoe** (570) Crankshaft Driven Pulley** (570) Driveshaft Driven Pulley** (700) Driveshaft Ground Wire Engine Magneto Cover Crankcase Speed Sensor Housing Crankcase (570/700) Oil Drain Plug Engine Clutch Cover/Housing Crankcase Cam Sprocket** Camshaft Cylinder Crankcase V-Belt Cover Clutch Cover/Housing Movable Drive Face** (570) Starter Clutch** Output Shaft Nut** Valve Cover Stator Coil (New) Stator Coil (Existing) Drive Clutch Nut (700) Drive Clutch Bolt (700) Oil Strainer Cap Rotor/Flywheel Oil Pump** Water Pump/Housing Crankcase Half (6 mm) Crankcase Half (8 mm) Starter Motor Shift Lever Engine Mounting Through-Bolt Output Yoke Nut** Shift Cam Plate Cylinder Head (Bolt) Cylinder Head Nut (6 mm) Cylinder Head Nut (8 mm) Shift Cam Stopper Crankshaft Bushing Oil Pump Drive Gear** Outer Magneto Cover Secondary Shaft Bearing Housing
Centrifugal Clutch Housing Flywheel Output Shaft Cylinder Head Magneto Cover Magneto Cover Drive Clutch Crankshaft Crankcase
Torque ft-lb N-m 221 60 162 8 9.5 8.5
300 81 220 11 13 11.5
16 22 9.5 13 10 14 8 11 45 5 in.-lb 162 220
26 59 8.5 13 11.5 79.6 59 54 in.-lb Crankshaft 107 Crankcase 8.5 Magneto Cover 8.5 Crankcase Half 10 Crankcase Half 21 Crankcase 10 Shift Axle 8 Frame 35 Output Shaft 200 Shift Cam Shaft 8.5 Crankcase (step 1) 20 (step 2) 30 (final) 37 Cylinder 10 Cylinder 19 Crankcase 8.5 Crankshaft 25 Crank Balancer Shaft 63 Left-Side Cover 8.5 Crankcase Half 25
35 80 11.5 18 15 108 80 6 145 11.5 11.5 14 28 14 11 47 270 11.5 27 41 50 14 25 11.5 34 85 11.5 34
* w/Blue Loctite #243 ** w/Red Loctite #271 *** w/Green Loctite #609
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