General Information/ Foreword
Specifications NOTE: Specifications subject to change without notice.
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2019 Prowler Pro Crew. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by a CatMaster Basic Level service technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.
All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Product Service and Warranty Department Textron Off Road
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MISCELLANEOUS 26 x 10 R14 27 x 9 R14 Tire Size (Rear) 26 x 10 R14 27 x 11 R14 Front Tire Inflation Pressure (cold) 83 kPa (12 psi) Rear Tire Inflation Pressure (cold) 96.5 kPa (14 psi) Fuel Tank Capacity 37.85 L (10 U.S. gal.) Coolant Capacity 6.54 L (6.92 U.S. qt) Front Differential Capacity 198 ml (6.7 fl oz) Transaxle Capacity 1.21 L (41 fl oz) Engine Oil Capacity (approx) 2.37 L (2.5 U.S. qt) Gas (recommended) Regular unleaded 87 octane (R+M)/2, ethanol content not to exceed 10% Engine Oil (recommended) 0W-40 Synthetic Front Differential Lubricant SAE-Approved 80W-90 Hypoid Transaxle Lubricant Transaxle Fluid with EP Drive Belt Width (min) 30 mm (1.2 in.) Brake Fluid DOT 4 Taillight/Brake Light 12.8V-27W/14V-8W Headlight 12V/60/55W Engine Target Idle RPM 950 ± 50 Engine Max RPM 6300 ELECTRICAL SYSTEM Alternator Output 75 amps (max) VALVES AND GUIDES Valve/Tappet Clearance (intake) 0.13-0.23 mm (cold engine) (exhaust) 0.20-0.30 mm Valve Guide/Stem Clearance (intake) 0.07 mm (limit) (exhaust) 0.08 mm (limit) Valve Guide Inside Diameter 5.0 mm (standard) Valve Spring Free Length 37 mm (benchmark) Valve Spring Distortion 1.2 mm (limit) Tire Size (Front)
CYLINDER, PISTON, AND RINGS Cylinder Bore Out-Of-Round 0.03 mm (limit) Piston to Cylinder Clearance 0.10 mm (limit) Piston Ring Groove Clearance 0.12 mm (limit primary) 0.11 mm (limit secondary) Piston Ring End Gap 0.65 mm (limit primary) 0.65 mm (limit secondary) 1.00 mm (limit oil ring) CRANKSHAFT Crankshaft Main Bearing Journal 0.10 mm (limit) Crankshaft Connecting Rod Journal (min) 0 07 mm (limit) CAMSHAFT AND CYLINDER HEAD Cam Lobe Height (intake/exhaust) (min) 22.9 mm Cylinder Head Distortion (max) 0.10 mm
