General Information/Foreword
Specifications NOTE: Specifications subject to change without notice.
This Service Manual contains service, maintenance, and troubleshooting information for the 2019 Wildcat XX. The complete manual is designed to aid service personnel in service-oriented applications.
CHASSIS Dry Weight (approx)
821 kg (1812 lb)
ROPS Tested Curb Weight
1179.4 kg (2600 lb)
Length (overall)
345.4 cm (136 in.)
This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
Height (overall)
172.7 cm (68 in.)
Width (overall)
162.6 cm (64 in.)
Tire Size
30 x 10-15 — front 30 x 10-15 — rear
Tire Inflation Pressure
14 psi (96.5 kPa) — front 22 psi (151.7 kPa) — rear
Spark Plug Type
NGK CR9EB
This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools.
Spark Plug Gap
0.7-0.8 mm (0.028-0.031 in.)
NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
MISCELLANEOUS
Gas Tank Capacity
37.85 L (10 U.S. gal)
Coolant Capacity (60% Antifreeze/40% Water Mixture)
9.5 L (2.5 U.S. gal)
Front Differential Capacity
400 ml (13.5 fl oz)*
Transaxle Capacity
1.2 L (40.5 fl oz)
Engine Oil Capacity
2.55 L (2.70 U.S. qt)
(Approx. Capacity at oil change) Compression Ratio
11.3:1
Gasoline (recommended)
Regular gas 86 PON, 91 RON or higher/ethanol content not to exceed 10%
Engine Oil (recommended)
ACX All Weather (Synthetic)
When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.
Front Differential Lubricant
SAE-Approved 80W-90 Hypoid
Transaxle Lubricant
Synthetic Transaxle Fluid with EP
Belt Width
38.4 mm
Brake Fluid
DOT 4
Taillight/Brake Light
LED
All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
Headlight
Halogen H13 with LED
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because products are constantly refined and improved, no retroactive obligation is incurred.
Alternator Output
65 amps
Ignition Timing
8° BTDC @ 1500 RPM
All materials and specifications are subject to change without notice.
Valve Head Diameter
(intake) 30.90-31.10 mm (exhaust) 25.90-26.10 mm
Valve/Tappet Clearance (cold engine) (max)
(intake) 0.16 mm (exhaust) 0.22 mm
Valve Guide/Stem Clearance (max)
(intake) 0.08 mm (exhaust) 0.10 mm
Product Service and Warranty Department
Electric Starter Type
Constant Mesh
COOLING SYSTEM Cooling Fan 1 On
194° F (90° C)
Cooling Fan 1 Off
185° F (85° C)
Cooling Fan 2 On
203° F (95° C)
Cooling Fan 2 Off
194° F (90° C)
Thermostat Opening Temperature
156.2-163.4° F (69-73° C)
ELECTRICAL SYSTEM Ignition Coil Resistance
(primary) 1.40 ohm ± 15% (secondary) 10,000 ohm ± 15%
Ignition Coil Primary Voltage
Battery Voltage
Stator Coil Resistance
0.19 ohm ± 20%
Pickup Coil Resistance
495 ohm ± 20%
AC Magnetos Output
14 volts, 39 A @ 5000 RPM
Intake Air Temperature Sensor
315 ohm @ 176° F (80° C)
Coolant Temperature Sensor
5,740 ohm @32° F (0° C) 310-326 ohm @ 176° F (80° C) 183.6 ohm @ 212° F (100° C)
VALVES AND GUIDES
Valve Guide Inside Diameter (max)
2.3 mm
Valve Seat Angle
45° +15’/+30’
Valve Spring Free Length (min)
37.59 mm
Valve Spring Tension @ 34.6 mm
112.30-129.30 N (25.25-29 lb)
* Visible at plug threads.
2
4.550 mm
Valve Head Thickness (min)
