Steering and Body This section has been organized into sub-sections for servicing steering and body components; however, some components may vary from model to model. The technician should use discretion and sound judgment when removing and installing components. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
SPECIAL TOOLS
FS182A
A special tool must be available to the technician when servicing the steering and body systems. Description
p/n
Shock Spring Removal Tool
0644-057
Handlebar Stand
5639-152
Steering Post Stand
5639-946
5. On the Bearcat 2000/Lynx models, remove the springs securing the expansion chamber; then remove the expansion chamber from the engine compartment. Account for the rubber exhaust bumper.
NOTE: Special tools are available from the Arctic Cat Service Parts Department.
Steering Post REMOVING 1. Open the hood; then remove the two torx-head screws securing the console to the headlight support bracket.
FS203A
6. Remove and discard the lock nut securing the steering tie rod to the steering post.
0743-777
2. Lift the rearward end of the console and disconnect the main/hood harness connector; then remove the console. 3. Remove the four cap screws, lock nuts, and adjuster block caps securing the handlebar/riser assembly to the steering post; then lay the handlebar/riser assembly aside. Account for the lower adjuster block.
ZJ156A
7. Remove and discard the lock nut and washer securing the steering post to the chassis; then carefully guide the steering post out of the chassis.
4. Remove the four cap screws securing the upper bearing bracket to the upper support plate.
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