Steering and Body This section has been organized into sub-sections for servicing steering and body components; however, some components may vary from model to model. The technician should use discretion and sound judgment when removing and installing components. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
SPECIAL TOOLS
XM134A
A number of special tools must be available to the technician when servicing the steering and body systems. Description
p/n
Shock Spring Removal Tool
0644-057
Handlebar Stand
5639-152
Steering Post Stand
5639-946
6. Remove the nut (A) securing the bottom of the existing steering post to the steering stop bracket; then remove the nut (B) securing the steering tie rod assembly to the steering post. Discard both nuts.
NOTE: Special tools are available from the Arctic Cat Service Parts Department.
Steering Post (ZR/XF) REMOVING 1. Remove the hairpin clip from the pin located at the front of the access panel. Move the panel up and off the pin; then swing the panel all the way out and unhinge the panel from the lower console. 2. Remove all six torx-head screws securing the hood.
SNO-2221A
7. Remove the cap screws and handlebar caps securing the handlebar to the top of the handlebar riser; then remove the two torx-head screws and nuts securing the top of steering post to the chassis. Account for both steering post blocks and retaining plate.
0746-793
3. Locate the hood harness connector (located under the center vent and between the intake vents) and unplug the connector; then move the hood slightly forward and remove the hood. 4. Disconnect the exhaust temperature sensor from the main harness; then remove all springs securing the expansion chamber. Remove the expansion chamber. 5. Remove the push rivets securing the right-side steering boot to the chassis. This allows access to the two nuts securing the bottom of the steering post.
SNO-357
8. Carefully remove the steering post from the snowmobile. INSTALLING 1. Install steering post into position and secure to the steering stop bracket with a new M10 nut. Be sure to align the steering post ball joint alignment tab with the steering stop bracket. Tighten to 43 ft-lb.
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