Universal shredder ❘ Franssons

folleto_FRANSSONS_Triturador_plata_ingles.indd 1

16/08/2012 18:06:32

2 folleto_FRANSSONS_Triturador_plata_ingles.indd 2

16/08/2012 18:06:32

Universal Shredders

3 folleto_FRANSSONS_Triturador_plata_ingles.indd 3

16/08/2012 18:06:32

Innovative technology and the way we see Performance Long Experience Originally established in 1945, we have over six decades and three generations of experience.

During these years, we’ve been known for our flexibility and innovative spirit.

Premium Quality Franssons offers a range of high-end equipment constructed in to the smallest detail and built using the best components and materials available on the market.

R&D Innovation Our design philosophy is continuous improvement.

Along the way of innovation, requires not only the experience to refine every detail, but also that the machine production takes place with the most modern technology.

Technical Availability Availability is profitability - Minimal maintenance, fast and easy.

- Parts in Stock.

- Components with international support.

How we work Our construction idea is based on the material to be processed: After analyzing the client’s material, we decide what settings and structures are appropriate to achieve maximum performance and profitability.

Meticulous Process Franssons Q-control is a process of quality control, but we call not only the finished whole product, but we analyze every detail and component until we find the most appropriate.

Guarantee We carry out design and satisfaction to the same point. We never compromise on durability with performance or vice versa.

4 folleto_FRANSSONS_Triturador_plata_ingles.indd 4

16/08/2012 18:06:33

“

Franssons machines are professional tools designed for leaders.

When you invest in a Fransson Machine, you probably make the smartest business decision.

The original and innovative ideas will give you a decisive advantage in the international competition.

“

Anna Fransson

folleto_FRANSSONS_Triturador_plata_ingles.indd 5

5 16/08/2012 18:06:33

FRP SINGLE SHAFT SHREDDERS HOW DO THEY WORK?

Technical description FRP (FRanssons Pendulum) is a slow rotating singleshaft shredder. Electric drive and hydraulic pendulum feeder, with low energy consumption.

The pendulum feed the material against the rotor, equipped with fixed teeth that cut the material fixed against anvil steels.

Final fraction is regulated by the integrated screen, 8-150 mm.

The feeder, is operated by a last generation hydraulic system with proportional valve or variable displacement axial piston pump.

The process is set from software in the PLC. Key benefits • Low electrical consumption.

• Low dust and noise level.

• Very simple maintenance.

• It is not necessary with rotor cooling.

• Can process material down to 10mm in one step.

• Technical availability from 96% to 98%.

• Possible to add water in the inlet hopper in order to achieve less wear and cleaner materials.

Feeder® CleanPusher™ No need for maintenance, no jamming, no ejected material.

Teeth CoverCross™ More cutting surface, self-sharpening geometry.

Rotor P EuroShredder™ More cutting surface.

Less reheating.

6 folleto_FRANSSONS_Triturador_plata_ingles.indd 6

16/08/2012 18:06:34

™

Pusher

P

CleanPusher™ Inspection hatch

Rotor P Euroshredder™

Teeth CoverCross™ Hydraulic screen basket

Motor

Gear box

Transmission Hydraulic coupling

Screen + Open Positive opening means easier change and maintenance.

Construction Stark Kropp Fewer weldings, more resistance.

QuickFinder Button preset to suit different materials in seconds.

7 folleto_FRANSSONS_Triturador_plata_ingles.indd 7

16/08/2012 18:06:35

FRP-91/141

GREAT POWER. PLEASANT SAVINGS. The most compact of the FRP family has incredible versatility of its power, thanks to the patented teeth CoverCross™. Perfect for productions between 300 and 3,000 kg/h.

• •

• • • • •

Rotor from 900 to 1,900 mm. long.

1 main motor with gear motor or belt transmission with gear box.

Hydraulic pump with proportional valve.

Teeth CoverCross™ with 4 sides.

Anvil steels with 4 sides Feeder CleanPusher™ prevents jams.

Quickfinder, programs for different materials.

8 folleto_FRANSSONS_Triturador_plata_ingles.indd 8

16/08/2012 18:06:36

With small dimensions, the FRP-91/141 is designed and built to shred the most difficult materials. It is built in one piece, which gives the whole a great resistance.

9 folleto_FRANSSONS_Triturador_plata_ingles.indd 9

16/08/2012 18:06:37

FRP-153/203 TOUGH JOBS. STRONG TOOLS.

Medium size of the FRP family has incredible versatility.

Perfect for productions between 1,500 and 6,000 kg/h.

• Rotor 1,500 to 2,000 mm. long.

• Hydraulic screen basket and service hatch.

• 1 main motor with belt drive, gear box and hydraulic clutch.

• OPS (Overload Protection System).

• Hydraulic variable displacement axial piston pump • Spherical roller bearings with double separation from the rotor.

• Teeth Cover Cross™ with 4 sides.

• Anvils with 4 sides.

• Feeder CleanPusher™ which prevents jamming.

• Quickfinder, programs for various materials.

10 folleto_FRANSSONS_Triturador_plata_ingles.indd 10

16/08/2012 18:06:37

FRP-153/203 is characterized by a design which provides high strength and also a compact construction.

11 folleto_FRANSSONS_Triturador_plata_ingles.indd 11

16/08/2012 18:06:38

FRP-181/251/301 HIGH LOADS. LEADING TECHNOLOGY.

The largest of the FRP family has an insurmountable force, especially for high loads. Perfect for productions between 3,000 and 25,000 kg/h.

• Rotor 1,800 to 3,000 mm. long.

• Hydraulic screen basket and service hatch.

• 2 main motors with belt drive, gear boxes and hydraulic clutch.

• OPS (Overload Protection System).

• Hydraulic variable displacement axial piston pump TruePower.

• Spherical roller bearings with double separation from the rotor.

• Teeth Cover Cross ™ for high loads with 2 sides.

• Anvils with 4 sides.

• Feeder CleanPusher™ which prevents jamming.

• Quickfinder, programs for various materials.

• Control panel SmartControl.

12 folleto_FRANSSONS_Triturador_plata_ingles.indd 12

16/08/2012 18:06:39

The largest machine in the FRP family, ensure high strength and high performance.

13 folleto_FRANSSONS_Triturador_plata_ingles.indd 13

16/08/2012 18:06:40

VERSATILITY INCOMPARABLE

At Franssons we have specialized in solving problems with materials that are tough and abrasive, with an exceptional good result.

TEXTILE

WOOD

Hardened plastic, HDPE, LDPE, plastic lumps, PVC, PET, PP, TPE (thermoplastic rubber), big bags, fine textile, thick textile, glass fiber, carbon fiber, hardwood, bark, aluminum cans, domestic waste, RDF (refuse derived fuel), including strips and dyneema ropes.

14 folleto_FRANSSONS_Triturador_plata_ingles.indd 14

16/08/2012 18:06:41

OTHERS

WASTE

PLASTIC

15 folleto_FRANSSONS_Triturador_plata_ingles.indd 15

16/08/2012 18:06:41

LEADING

TECHNOLOGY SMART MANAGEMENT

FRP series can be equipped with technology Adrenaline.

It is a process system which adjusts the power and speed of the motor to maximize performance or increase energy efficiency.

PERFORMANCE MODE Increases rotor speed without losing torque.

ECO MODE Reduces consumption by adapting RPM to load.

SPEED VS. TORQUE Traditional system

PERFORMANCE MODE

Speed Torque

Speed Torque Increases rotor speed without losing torque.

LOAD VS. CONSUMPTION

16

Traditional system

ECO MODE

Load Consumption

Load Consumption

folleto_FRANSSONS_Triturador_plata_ingles.indd 16

Reduces consumption by adapting RPM to load.

16/08/2012 18:06:42

HYDRAULIC PERFORMANCE

FRP series is equipped with the effective hydraulic variable displacement axial piston pump TruePower, in order to achieve greater control in demanding applications.

This means that the feeder is more reliable than ever.

It moves faster and increase energy efficiency with approximate 40%. Additionally, there is no need for extra cooling and it develops a more potent and balanced pushing power.

Pressure Standard consumption Consumption TruePower

folleto_FRANSSONS_Triturador_plata_ingles.indd 17

17 16/08/2012 18:06:42

QUALITY CONTROL

100% MANUFACTURED IN SWEDEN How is a Franssons machine made?

A good design is not enough to convert a machine into a Franssons. We believe that the components are equally important, and we only accept the highest quality components on the market.

• We find the components with best quality on the market.

• We analyze the customer’s needs and evaluate possible specific adjustments for the manufacturing.

• We select the pieces of steel, 100% SSAB Oxelösund.

• We cut, mill and weld all pieces for the machine in our factory.

• Having completed the manufacturing, we control the machine of:

· Construction

· Functionality

· Energy consume

· Process test • We make strict quality controls of all components and our machines.

• The Q-control sticker is proof of that this quality control was carried out.

• Guaranteed 100% quality control.

18 folleto_FRANSSONS_Triturador_plata_ingles.indd 18

16/08/2012 18:06:43

19 folleto_FRANSSONS_Triturador_plata_ingles.indd 19

16/08/2012 18:06:44

CHARGER AUTOLIFT

The hydraulic charging table Charger is a bulk reception unit, specifically designed to save space and cargo installations. Allows shredding large materials and reducing dust and noise.

Materials Bales Logs Boards Paper Rolls Pipes Advantages • Simplifies load of bulky material.

• Save on conveyor belts.

• Option to close and soundproof to prevent noise and dust.

• Reduces space for material logistics.

• Design according to customer needs (load weight, loading height, height of the rear wall, etc.)

• A minimum of maintenance.

Available on all FRP models.

20 folleto_FRANSSONS_Triturador_plata_ingles.indd 20

16/08/2012 18:06:45

The hydraulic charging table Autolift is a simple solution to major problems.

Minimal maintenance.

21 folleto_FRANSSONS_Triturador_plata_ingles.indd 21

16/08/2012 18:06:46

OPTIONS

ALL FRP-SERIE Second hydraulic down feeder: Convenient for bulky materials.

Hydraulic charging table: Ideal for shredding large materials such as logs, pipes, paper rolls, bales, etc.

Enlarged feed hopper: 100% configurable, depending on the loading method.

Hydraulic belt tensioner: Replace the traditional system to a hydraulic adjustable motor shelf.

Not only saves on maintenance and time but also the durability of the belt and also increases the energy efficiency.

Screens according to your needs: Depending on the material to be shredded, the screen can be of different sizes and types to achieve desired fraction.

Discharge system: • Conveyor belts.

• Paddle conveyors.

• Pneumatic transport.

• Screw.

• Inclined screw for separation of liquid.

22 folleto_FRANSSONS_Triturador_plata_ingles.indd 22

16/08/2012 18:06:46

GENERAL

SPECIFICATIONS FRP-91

FRP-141

FRP-141/40

Hydraulic 1,5kW Main engine 22-30kW

Hydraulic 1,5kW Main engine 37-45kW

Hydraulic 4kW Main engine 45-55kW

Length rotor 900mm Diameter rotor 250mm Teeth 50/u (30mm) Screen 10-110mm

Length rotor 1.400mm Diameter rotor 250mm Teeth 78/u (30mm) Screen 10-110mm

Length rotor 1.400mm Diameter rotor 400mm Teeth 64/u (48mm) Screen 10-110mm

Rotor Euroshredder™ Feeder Cleanpusher™

Rotor Euroshredder™ Feeder Cleanpusher™

Rotor Euroshredder™ Feeder Cleanpusher™

FRP-153

FRP-203

Hydraulic 5,5kW Main engine 22-30kW

Hydraulic 5,5kW Main engine 75-110kW

Length rotor 1.500mm Diameter rotor 400mm Teeth 62/u (48mm) Screen 10-110mm

Length rotor 2.000mm Diameter rotor 400mm Teeth 86/u (48mm) Screen 10-110mm

Rotor Euroshredder™ Feeder Cleanpusher™

Rotor Euroshredder™ Feeder Cleanpusher™

FRP-181

FRP-251

FRP-301

Hydraulic 5,5kW Main engine 110-150kW

Hydraulic 5,5kW Main engine 150-220kW

Hydraulic 5,5kW Main engine 150-264kW

Length rotor 1.800mm Diameter rotor 600mm Teeth 74/u (48mm) Teeth 38/u (96mm) Screen 10-110mm

Length rotor 2.500mm Diameter rotor 600mm Teeth 102/u (48mm) Teeth 50/u (96mm) Screen 10-110mm

Length rotor 3.000mm Diameter rotor 600mm Teeth 124/u (48mm) Teeth 62/u (96mm) Screen 10-110mm

Rotor Euroshredder™ Feeder Cleanpusher™

Rotor Euroshredder™ Feeder Cleanpusher™

Rotor Euroshredder™ Feeder Cleanpusher™

Dimensions mm X Y Z 1.796 x 1.640 x 2.222 Inlet 920 x 1.123 Volume hopper 0,8m³ Weight 2.500kg

Dimensions mm X Y Z 2.875 x 2.265 x 2.061 Inlet 1.500 x 1.200 Volume hopper 1,7m³ Weight 5.500kg

Dimensions mm X Y Z 4.300 x 2.450 x 2.638 Inlet 1.760 x 1.850 Volume hopper 5m³ Weight 13.000kg

Dimensions mm X Y Z 2.301 x 1.640 x 2.222 Inlet 1.424 x 1.123 Volume hopper 1,2m³ Weight 3.200kg

Dimensions mm X Y Z 2.324 x 2.418 x 2.185 Inlet 1.424 x 1.200 Volume hopper 1,5m³ Weight 4.200kg

Dimensions mm X Y Z 3.375 x 2.265 x 2.061 Inlet 1.950 x 1.200 Volume hopper 2,2m³ Weight 7.800kg

Dimensions mm X Y Z 5.100 x 2.450 x 2.638 Inlet 2.460 x 1.850 Volume hopper 8m³ Weight 16.000kg

Dimensions mm X Y Z 5.610 x 2.450 x 2.638 Inlet 2.960 x 1.850 Volume hopper 8m³ Weight 18.000kg

23 folleto_FRANSSONS_Triturador_plata_ingles.indd 23

16/08/2012 18:06:46

AFTER SALES

TURNKEY SOLUTIONS

Technical Service Official and exclusive Franssons service in many countries.

We offer customized turnkey solutions, in big and small scale. Contact us and we will study your project and needs.

NEAR YOU

EVERYTHING YOU NEED

Spare parts Original spare parts always available and in stock, guarantee maximum availability.

Protection Plans In some countries we offer programmed service agreements.

Headquarters Sweden

Commercial office

After sales service

Spare parts warehouse

Sweden Franssons Recycling Machines AB Timmervägen 8 Sundsvall, SWEDEN Tel.: +46 60 56 78 60 franssons@franssons.se

Test center

Spain Franssons MĂĄquinas de Reciclaje, S.L. Calle Platino 4, Pol. Ind. Sur Colmenar Viejo (Madrid), SPAIN Tel.: +34 918 469 000 franssons@franssons.es

www.franssons.com folleto_FRANSSONS_Triturador_plata_ingles.indd 24

16/08/2012 18:06:48