LABORATORIES WORKSTATIONS EQUIPMENT
TABLE OF CONTENTS
■ About us......................................................................................1 ■ Mechanical Engineering
■ Industrial Pneumatics Laboratory..........................................2
■ Power Hydraulics Laboratory.................................................4
■ CNC Machining Laboratory...................................................7
■ Conventional Machines Laboratory................................................12
■ Machine Diagnostics Laboratory.................................................14
■ Metrology Laboratory..........................................................................16
■ Design and Exploitation of Bearings Laboratory...................17
■ Control and Visualization Systems
■ Control Systems Laboratory..................................................18
■ Industrial Networks Laboratory.............................................21
■ Industrial Sensors Laboratory................................................22
■ Drive Systems Laboratory......................................................23
■ Industrial Robots
■ FANUC Industrial Robots Laboratory...................................24
■ ABB Industrial Robots Laboratory.........................................25
■ KUKA Industrial Robots Laboratory......................................26
■ Material Engineering
■ Plastics Laboratory.................................................................27
■ 3D Printing Laboratory...........................................................31
■ Training Areas...........................................................................33
About us
For many years, EMT-Systems has continued to support entrepreneurs in building integrated technology competences. We specialize in organizing technical training courses for maintenance, including automation departments, mechanical departments, power grid maintenance departments, technical as well as design and construction departments. Practice is our priority Training courses in EMT-Systems are carried out with the use of the latest technology achievements and modern teaching methods. Mostly, they take the form of practical workshops, in rooms and laboratories fitted with professional equipment and teaching aids. Participants, under the guidance of a trainer, have access to advanced instruments, devices and systems that a given course is based on. Training sessions include a number of practical activities that help acquire necessary technical skills. Key facts and numbers ▪ Nearly 150 open and closed training courses that meet the needs of the modern industry ▪ 25 specialized laboratories and training rooms ▪ 70% of time is designated for all active forms of participation and exercises carried on real industrial equipment and our original workstations ▪ Carefully selected team of trainers with years of experience in the industry
EMT TOUR EMT TOUR is a series of cyclical, free-of-charge specialized technology workshops. These workshops are an opportunity to find out about the latest technological developments, stateof-the-art gear and equipment, as well as a chance to update one’s knowledge on newest trends in production and maintenance. AWARDS We have received numerous awards and prizes: ▪▪ 2019 European Medal for Automation and Mechatronics training section ▪▪ Well-perceived company awarded for following the rules of corporate social responsibility and employee policy ▪▪ 2018 Golden Statue of Polish Business Leader ▪▪ 2018 Innovation Laurel for the training: Chemoset and thermoset polymeric composites - introduction to polymer chemistry, composite properties and manufacturing methods ▪▪ 2018 European Medal for „Industrial Robots” training section ▪ 2017 European Medal for „Plastics” training section ▪▪ 2016 Caesar of Silesian Business awarded at the solemn Business Centre Club gala ▪▪ 2016 European Medal for „CNC1: CNC Operator/Programmer" training section ▪ Training Company of the Year 2014, 2016 and 2017 emblem received from Central Office of National Certificaton ▪▪ Highest Quality Gold Emblem 2016 - a grand prix in the category Services in the most pro quality program in Poland ▪ 2015 Enterprise of the Future ▪ National Leader of Innovation and Development 2012 ▪ Silesian Innovator 2012
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Mechanical Engineering
INDUSTRIAL PNEUMATICS LABORATORY Our training rooms and laboratories allow you to work on real industrial pneumatic components by leading manufacturers: Parker, ORIGA Parker, Festo, BOSCH Rexroth, Pneumax/Rectus, PIAB, NORGREN, BIMBA Pneumatics, SMC (pneumatic and electropneumatic control systems and actuators), ifm electronic, BALLUFF, Relpol, SIEMENS, Pneumax (industrial sensors, relay and control systems, valve terminals).
Our original workstations have a unique design that allows students to perform exercises on different levels of advancement.
Industrial pneumatics workstations include: ▪ actuating systems: single and double acting actuators, rodless linear actuators, grippers, multi-position shuttle tables with cushioning device, standardized multi-position actuators ▪ directional 3/2, 5/2, 5/3 valves (manually, mechanically, pneumatically or electrically activated) ▪ check and throttle check valves, quick exhaust valves, throttle valves, reduction valves, safety valves ▪ logic valves ▪ pneumatic time valves and pneumo-electrical transmitters ▪ vacuum technology elements ▪ sensors (optical, inductive, capacitive)
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Industrial electropneumatics workstations include: ▪ actuator systems: single- and double-acting cylinders, rodless linear cylinders, grippers, multi-position shuttle tables with cushion device, standardized multi-position actuators ▪ directional 3/2, 5/2, 5/3 valves (actuated manually, mechanically, pneumatically or electrically) ▪ check and throttle check valves, quick exhaust valves, throttle valves, reduction valves, safety valves ▪ logic valves ▪ pneumatic time valves and pneumo-electrical transmitters ▪ proportional pressure regulators ▪ vacuum technology elements ▪ sensors (optical, induction, capacity sensors) ▪ monostable and bistable buttons ▪ relays (enabling the synthesis of the intermediate valve control systems) ▪ multifunction timers ▪ visual and acoustic indicators of the operation status ▪ pneumatic counters ▪ valves for panel mounting ▪ passive hums for sensor inputs and pneumatic actuator reed relays
Mechanical Engineering
INDUSTRIAL PNEUMATICS LABORATORY Possibilities offered by our workstations: ▪ Assembly and testing the operation of freely configured conventionally or electrically controlled pneumatic systems ▪ Performing experimental and operational tests for typical pneumatic elements ▪ Simple, easy and convenient assembly of the designed pneumatic systems ▪ Testing the operation and behavior of power supply systems, pressure elements, flow direction control elements, flow rate control elements and actuators ▪ Acquiring the skills of designing and assembling pneumatic and electropneumatic elements ▪ Testing the influence of setting control systems parameters on the operation of actuating components ▪ The unique feature is the wide range of hardware variants (from universal pneumatics, through valve manifolds, to a variety of heavy-duty valves to be used in the toughest operating conditions).
Proportional pneumatics workstation
Compressed air preparation station
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Mechanical Engineering
POWER HYDRAULICS LABORATORY Our training rooms allow you to work with the industrial components and power hydraulic systems by the most popular manufacturers: ▪ PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto, HYDAC and PONAR WADOWICE.
A unique design of our workstations allows you to perform exercises on all levels of progress in conventional hydraulics:
The workstations of electrohydraulics and proportional hydraulics: ▪ assembly and testing the operation of freely configured hydraulic systems, proportionally controlled in open or closed circuits ▪ acquiring skills in the field of design and installation of the electrohydraulic systems of electric and proportional relay control ▪ parameterization of proportional systems
▪ assembly and testing the operation of freely configured conventionally or electrically controlled hydraulic systems ▪ conducting field tests of typical hydraulic components (pumps, pressure valves of the designed hydraulic systems) ▪ simple, convenient and quick installation of the designed hydraulic systems ▪ testing the operation and observing the operation of a power system, pressure valves, directional and flow rate control valves and actuators ▪ acquiring skills in the field of design and installation of the electro-hydraulic systems of electric and proportional relay control
Virtual tour of the hydraulics laboratory. Use QR code and Google Maps app.
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NEW! High-quality SensoControl series of diagnostic products, position and speed sensors, proportional and electronic switching valves.
Mechanical Engineering
POWER HYDRAULICS LABORATORY The workstations of visualization and regulation of hydraulic system operation This station for practical exercises presents typical operation of a hydraulic system. The channels, flows and the interior of each component are cleary visible thanks to PMMA - made elements. The bench is controlled by the automation system with visualization on an operator panel. The system enables the students to fully understand the operation of the hydraulic systems, their strengths, weaknesses and the most failure-prone spots including the methods of quick troubleshooting.
Mobile hydraulic drives advanced workstation ▪ Station of mobile hydraulic drives and mobile control systems in proportional technology – IQAN control system – Parker Hannifin.
Mobile drives with Load Sensing System workstation ▪ Station of mobile hydraulic drives equipped with drive system featuring a variable displacement pump and the Load Sensing control system (LS).
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Mechanical Engineering
POWER HYDRAULICS LABORATORY During our courses, we also use unique teaching aids and professional measuring devices:
Station for oil filtration and hydraulic system refill allows us to present the following elements to the students:
▪ tailor-made sections of all hydraulic system components, ▪ we disassemble the components in order to present typical failure consequences, ▪ Parker Service Master Plus analyzer for measuring i.a.: flow, temperature and pressure of the working medium, ▪ portable diagnostic data recorders HMG 3010 and HMG 4000 (from HYDAC) for measurements of flow rate, temperature, working liquid pressure etc., ▪ portable condition monitoring devices for hydraulic oil and fuels - Parker icount oil SamPler (ioS), ▪ Parker Kittiwake for testing physico-chemical parameters of hydraulic liquids (kinematic viscosity, water content, total acid number, total base number), ▪ MHC bearing checker, ▪ heated viscometer, ▪ FLIR thermal imaging camera for detecting hydraulic issues with the use of imaging technology in infrared.
▪ how to keep lubricants clean, ▪ how to refill the system with new oil without contaminating it, ▪ how to safely dispose of oil from the system, ▪ how to modify the device to meet the requirements of a precise lubricant and oil management system, ▪ how to refill the system in order to maintain continuity, ▪ how to properly take oil samples for testing purposes.
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Mechanical Engineering
CNC MACHINING LABORATORY Our training rooms allow you to work with real industrial machines with the state-of-the-art control systems – SINUMERIK, FANUC, Heidenhain and OKUMA.
▪ Two air-conditioned and spacious training rooms ▪ Total area of about 150m2 ▪ 8 industrial machining centers ▪ Access to the latest tool catalogs ▪ Cameras displaying current operation of the machines on monitors
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Mechanical Engineering
CNC MACHINING LABORATORY MACHINE TOOLS CONTROL SYSTEMS ▪ SINUMERIK 828D – machining center NXV560A-YCM ▪ GE FANUC 0i Mate-TD – lathe WAFO TMK 25 ▪ SINUMERIK 828D – machining center WAFO MMY450 ▪ SINUMERIK 808D – CNC lathe with a 6-tool revolver – STCNC3D milling machine ▪ FANUC 0iMD – STCNC3D milling machine ▪ SINUMERIK 828D – CNC CKT 400×700 lathe ▪ FANUC 0iTF Manual Guide – R550 “Harnaś” vertical machining center ▪ SINUMERIK 840D – Spinner SB lathe
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Students also have access to: ▪ OKUMA OSP-P300S – turning and milling center OKUMA MULTUS with innovative features: Thermo-Friendly Concept, Collision Avoidance System, Machining Navi
Mechanical Engineering
CNC MACHINING LABORATORY CNC4 - basic and advanced course Participants of the CNC4 training courses work with the modern, five-axis machining center DMU60MB with Heidenhain iTNC530 control. Heidenhain iTNC530 control is a versatile, workshop-oriented contouring control for milling, drilling and boring machines as well as machining centers. Students have at their disposal a controller keypad enabling programming, testing and optimizing smart.NC (only with iTNC 530), HEIDENHAIN conversational or DIN/ISO programs. A programming station substantially reduces machine idle times. The programming station is equipped with the same keyboard unit as at the machine.
Virtual tour of the CNC laboratory. Use QR code and Google Maps app.
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Mechanical Engineering
CNC MACHINING LABORATORY The tools used during courses Equipment and accessories available at working stations: - measuring instruments: ▪ calipers ▪ micrometers ▪ altimeter ▪ rulers ▪ gauge blocks - demonstration tools: ▪ cutters ▪ drills ▪ taps ▪ turning tools with indexable inserts ▪ folding tools ▪ special tools ▪ cutter heads
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Mechanical Engineering
CNC MACHINING LABORATORY A DEVICE FOR TOOL PRESETTING AND MEASURING – ZOLLER smile / pilot 2mT Participants of our courses have access to the latest measuring device from series „smile” by ZOLLER. It features all essential functions for professional measurement and presetting of tools and a new technology of software support. A state-of-the-art ZOLLER myTouch user interface is currently the only such solution worldwide designed for tool measuring and presetting. It is characterized by a very simple, improved touch-screen operating technology inspired by the latest human-machine communication solutions. A robust design made it possible to situate the device directly by CNC machining centers.
Standard functions of the device: ▪ Dynamic memory management for at least 15.000 adapters and tool steps ▪ Concentricity measurement of cutting edges ▪ Projector function ▪ Measuring process “biggest cutting edge” ▪ Tool step management ▪ Graphical user interface ▪ Automatic recognition of cutting edge shape and measuring range ▪ Dynamic cross-hairs ▪ Dimmable cutting edge inspection ▪ Real time measurement ▪ mm / cal conversion ▪ Independent selection between radius, diameter, absolute value, differential measure, incremental dimension and counter stop mode for both axes ▪ Automatic zero point monitoring ▪ Analog, colour focus meter ▪ Navigation system »compass« for comfortable axis adjustment and positioning of nominal value ▪ »Cris« function for measuring the maximum contour ▪ Label printing
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Mechanical Engineering
CONVENTIONAL MACHINING LABORATORY CORMAK 410×1000/1500 lathe
CORMAK TURN 410×1000 PREMIUM LINE lathe
- may be used for many tasks, such as internal and external surface turning, taper turning, polishing, modular and DP threading, drilling and internal broaching.
Machine characteristics: ▪ Large covers of the lathe chuck and operating space ▪ Integrated cooling system ▪ Removable filler block enables machining large diameter elements ▪ Solid cast iron bed construction, induction-hardened and precisely ground ▪ Main arbor with ball bearings ▪ Precise feed rate and spindle revolution regulation ▪ Highly torsion-resistant and vibration-resistant machine bed, which enables precise machining
Machine characteristics: ▪ Digital readout in 3 axes ▪ Modern and precise spindle bearing ▪ Large 52 mm spindle bore ▪ Solid cast iron bed construction, induction-hardened and ground ▪ Hardened and ground gears used in the machine ▪ Bigger machining possibilities due to removable filler block ▪ Protective covers compliant with the most recent standards ▪ Machining accuracy: circularity deviation below 0,01 mm, cylindricality deviation no more than 0,02 mm for measurement of 200 mm long, ideal surface finish ▪ Emergency foot brake
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Mechanical Engineering
CONVENTIONAL MACHINING LABORATORY MAKTEK XZ 6350ZB milling and drilling machine ▪ Machine equipped with vertical head and horizontal spindle ▪ Tool mount taper ISO 40 ▪ Machine with working feeds in X and Y axes and quick setting feed in Z axis ▪ Vertical head moved out spindle ▪ Power feed within 3 ranges and possibility of automatic threading ▪ Vertical swivel head within 0-90° ▪ Extended and swivel upper beam
L5030 (UWF 125 Servo) milling and drilling machine ▪ Table size: 1270×300 mm ▪ Max. table travel (XYZ): 720/300/400 ▪ Distance from spindle nose to work surface: 35-435 mm ▪ Spindle hole taper 7:24 ISO40 ▪ Rapid speed of table: 1000/1000/750 mm/min ▪ Table speed: variable ▪ Spindle speed range (12): 35-1500 revolutions/min
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Mechanical Engineering
MACHINE DIAGNOSTICS LABORATORY Training rooms and laboratories are spacious and air-conditioned. Work benches for the participants have been fitted with specialist equipment. Participants have access to PCs with simulation software, latest product catalogs, diagnostic tools and real research objects used for practical exercises.
VIBXPERT II Pruftechnik for data collection, vibration analysis and field balancing Participants perform tasks and exercises using the VIBEXERT II analyzer expanded to include a new, color display with modern, graphic user interface. The processor facilitates faster measurements, processing of the measured signals and analyzing the symptoms of defects without the necessity of abandoning the tested machine. Standard functions of the machine: ▪ Highest-quality color display ▪ Information about the machine and battery status ▪ Ergonomic keyboard ▪ Thumb-operated ▪ Automatic backlight adjusts to the ambience ▪ Diodes on the display interpret the results compliant with ISO standards or values defined by the user
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Rotating machinery for laboratory diagnostics During our training courses, we use laboratory models of rotating machinery, which enables simulation of the most common irregularities, such as: ▪ rotor unbalance ▪ misalignment of shafts and pulleys ▪ defects of roller bearings (mechanical damage, lack of lubrication) ▪ defects of sliding bearings (insufficient lubrication) ▪ mechanical clearance ▪ defects of belt transmissions
Mechanical Engineering
MACHINE DIAGNOSTICS LABORATORY During trainings we also register data on real devices – hydraulic power packs and pneumatic compressors. EFECTOR OCTAVIS IFM machine monitoring system During our courses, we present capabilities of continuous monitoring systems. They offer users a wide range of applicability for diagnosing machines and devices – from diagnostics based on selected frequencies to creating long-term prognoses based on trend lines. Shaft alignment station Students do exercises and perform tasks using FIXTURLASER GO Pro device for laser shaft alignment.
Laboratory is also equipped with: ▪ Ultrasonic leak detector - Leakshooter with integrated camera. ▪ Wireless system for diagnostics and balancing FIXTURLASER SMC that enables automatic diagnostics of machine defects. ▪ Vibration meter, analyzer and data collector ADASH A4900 that enables taking all necessary vibroacoustic measurements. ▪▪ Lubrication tool A4910 LUBRI S kit – measures current lubrication level of a bearing and informs the operator about the optimum lubrication level. ▪▪ Thermographic cameras with software and additional accessories. ▪▪ Vibrating switch. ▪▪ DDS oraz SmartObserver IFM software - Industry 4.0.
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Mechanical Engineering
METROLOGY LABORATORY Participants of the training course have at their disposal the following tools used in industrial metrology: ▪ calipers ▪ micrometers ▪ depth gauges ▪ altimeters ▪ sensor clocks ▪ gauge blocks ▪ measuring balls ▪ measuring rollers ZEISS ACCURA coordinate measuring machine ▪ measurement range of the device: 900x1200x700mm ▪ measurement uncertainty MPE_P=1.7um ▪ faster selection of the optimal solution and saving of costly retooling of the machine thanks to using the MASS system (Multi Application System Sensor) ▪ MASS allows using both active scanning central head, heads that can be mounted in the tilting rotary joints with passive scanning head, as well as optical scanning heads ▪ It features scanning measuring head Zeiss VAST-XT
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Mechanical Engineering
DESIGN AND EXPLOITATION OF BEARINGS LABORATORY During our courses, participants have at their disposal: ▪ real bearings that help understand their design and various types, ▪ a tool kit and assembly/disassembly equipment for roller bearings (using a mechanical, thermal or hydraulic method), ▪ high-quality workstations enabling participants to understand assembly/disassembly methods, ▪ demo stations for the presentation of bearing lubrication and sealing methods, ▪ devices for diagnosing sliding and roller bearings (vibration recorders, vibration pens, oscilloscopes, endoscope cameras, industrial stethoscopes).
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Control and Visualization Systems
CONTROL SYSTEMS LABORATORY Modern Siemens SIMATIC S7-300, S7-1200 and S7-1500 logic controllers, modules and components of PROFIBUS network, ASInterface, PROFINET, diagnostic analyzers, operator panels, state-of-the-art software used in industrial automation – these are the basic elements of our laboratory equipment. Additionally, we are the only training center in Poland to include industrial actuating elements such as pneumatic cylinders, stepper motors, encoders, temperature sensors, manifolds and many others into the training equipment. Laboratories are also equipped with HMI operator panels and SCADA software used in courses in modern visualization systems. Electrical drives mounted at the workstations allow us to run courses in modern methods of electric motor control and explain the concepts of economy and energy efficiency in control systems.
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PLC SIEMENS SIMATIC S7-300/400, S7-1200, S7-1500 programming – basic and advanced course Each participant of a course has their own workstation designed to practice tasks and learn industrial solutions based on the use of PLCs. Each workstation consists of a controller fitted with I/O digital and analog modules, signal generator and I/O signal simulators, as well as a computer with specialist software connected to the controller and actuation station, whose configuration varies according to course level.
Control and Visualization Systems
CONTROL SYSTEMS LABORATORY In order to enrich our course programs we have included in our workstations actuation units featuring real automation components: ▪ air service unit, ▪ a valve manifold with four 3/2, 5/2 electropneumatic valves, ▪ an actuator built of two cylinders and a gripper, ▪ reed sensors informing about end positions of the cylinders, ▪ binary signal simulator. Additionally, in the basic course: ▪ d i g i t a l I / O m o d u l e , p u l s e O N / O F F s w i t c h , a d i o d e , a safety switch Additionally, in the advaned course: ▪ electronic proportional regulator, stepper motor, angle encoder, PT100 temperature sensor with a z 0-10V transcoder, frequency converter, servo motor with permanent magnets, analog I/O (0-10V) simulator with electronic voltage indicators.
NEW! – a unique, multi-component model of a control cabinet: Our original workstation for course AM1: Electrical engineering and devices of control cabinets and AM2: Introduction to industrial automation and control systems. The training workstation features: ▪ NO/N buttons and lights ▪ Frequency converter and resistance thermometer PT100 ▪ Signal converters (resistance to voltage, current to voltage) ▪ Contactors and relays ▪ Separating relays (mechanical and semiconductors) ▪ Safety relays ▪ Time relays ▪ Limit switches ▪ 230VAC/24VDC power supply unit ▪ Protection systems (residual current device, motor protection switch, overcurrent circuit breaker - mechanical, overcurrent circuit breaker - electronic) ▪ Three-phase asynchronous motor
Additionally, in PLC4 course: ▪ digital and analog inputs and outputs by TURCK connected with PROFIBUS network, ▪ valve island by PARKER, ▪ pneumatic cylinders by PARKER, ▪ position sensors by TURCK.
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Control and Visualization Systems
CONTROL SYSTEMS LABORATORY Laboratory of programming and designing with Distributed Safety in Simatic Safety Integrated controllers Participants of the course in Programming and designing with Distributed Safety in Simatic Safety Integrated controllers have at their disposal individual workstations fitted with necessary equipment: ▪ Traditional PLC solutions – CPU 315F 2PN/DP and S7-300 I/O modules in the FAIL-SAFE version ▪ CPU 315F 2PN/DP connected via PROFINET communication network with ET-200S I/O modules in the FAIL-SAFE version ▪ Complex solutions based on the ET-200S CPU in the F version Additionally, workstations feature the following actuators: ▪ optical barriers with a travelling product (muting – forcing the barrier to switch off when the product passes) ▪ “mini doors” fitted with limit switches ▪ sets of two-hand pushbuttons ▪ safety poppets with double joints ▪ ignition with key ▪ double – “safe” actuating contactors
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CoDeSys laboratory Workstations are designed in a way that helps to learn the tasks and industrial solutions based on the application of controllers made by different producers, but nevertheless compatible with CoDeSys. Our laboratories are equipped with devices manufactured by TURCK and ifm electronic for CoDeSys 2.3, WAGO PFC200 and Weintek cMT3072 panel for CoDeSys 3.5. The workstation is fitted with a controller featuring I/O module and input signal simulator which varies according to the course level program. Each participant is also provided with a PC featuring CoDeSys software according to the course program.
Control and Visualization Systems
INDUSTRIAL NETWORKS LABORATORY Participants of the courses in industrial networks, PROFIBUS and PROFINET in particular, have at their disposal multi-element sets forming an extensive network, which allows performing a variety of exercises and tasks. The base for network equipment is: • SIEMENS SIMATIC S7-300 CPU314C-2PN/DP controller. Additionally, the controller features the following modules: • ET-200S PROFINET and PROFIBUS, • CP 342-5 communication processor.
The unique feature of training courses in industrial networks in EMT-Systems is a number of diagnostic tools our participants have access to. For a quick and effective diagnosis of defects and irregularities and in order to restore the orderly functioning of networks one must practise using the most common and the most available equipment. Manual network analyzers: • Profitrace (Procentec) • PB-Q One (Indu-Sol) • PROFIBUS Tester 4 (Softing)
PROFINET in TIA is supported by two stations S7-1511FT and S7-1200+HM. The diversity of our network stations and the variety of manufacturers makes it possible for the participants to learn different installation and configuration methods for a variety of devices. Additionally, a number of interconnected network stations reflects as far as possible the actual field networks and provides students with a unique opportunity to learn to diagnose and eliminate failures and errors occurring in the industrial field networks.
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Control and Visualization Systems
INDUSTRIAL SENSORS LABORATORY Classes take place in a modern Laboratory of Sensors, where students have a chance to study and work with different sensors and industrial monitors by various manufacturers. A wide range of equipment and automation elements facilitate individual work on the discussed theoretical problems, which means that each participant has a chance to single-handedly connect and operate: ▪ induction sensors ▪ capacity sensors ▪ magnetic sensors ▪ optic sensors ▪ flow monitors ▪ temperature monitors ▪ liquid and gas medium monitors ▪ colour sensors ▪ RFID readers or barcode readers as well as many others that can be found in our laboratory. This approach allows the students for the independent analysis and drawing conclusions and helps consolidate the acquired knowledge.
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Control and Visualization Systems
DRIVE SYSTEMS LABORATORY Participants of our courses have at their disposal student workstations designed to study applications and industrial solutions based on electric drives with frequency converters. A workstation consists of a frequency converter featuring a digital and analog signal simulator. Each converter is connected to an asynchronous electric motor.
Our equipment allows students to perform tasks based on the actual elements applied in industrial automation. ▪ Siemens Sinamics G120/Siemens Micromaster M440 ▪ Siemens Sinamics S120/Siemens Simotion
During NAP1 courses there are two types of workstations available, based on different converters. Parker AC 890 SD ▪ Power 0,55 kW ▪ 7 digital inputs ▪ 3 digital outputs ▪ 4 analog inputs ▪ 2 analog outputs ▪ Communication interface: PROFIBUS, PROFINET SEW Movitrac B 07 ▪ Power 0,25 kW ▪ 6 digital input ▪ 3 digital output ▪ 1 analog input ▪ Communication interface: PROFIBUS
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Industrial Robots
FANUC INDUSTRIAL ROBOTS LABORATORY robots During courses in programming and operation of robots we use our original, professional robotized workstations featuring 3 educational cells FANUC LR Mate 200iD 4s with controller R-30iB Mate. Participants of the courses also work with: ▪ FANUC A-520i robot ▪ FANUC AM 100iB robots with RJ3iB controllers ▪ FANUC AM 100iC robots with RJ3iC controllers Additionally, the workstations are equipped with: ▪ pre-picking areas and reorientation positions, ▪ technological tools adjusted to the tasks included in the course program, ▪ unique teaching aids to facilitate practical exercises. The design of the workstations facilitates full understanding of robot operation cycles and their operating principle.
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Industrial Robots
ABB INDUSTRIAL ROBOTS LABORATORY robots During courses in programming and operation of ABB robots we use our original, educational robotized workstations featuring 3 industrial robots equipped with the latest IRC5 controllers. ▪ ABB IRB120 robot with IRC5 controller ▪ ABB IRB1200 robot with IRC5 controller ▪ ABB IRB2400 robot with IRC5 controller
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Industrial Robots
KUKA INDUSTRIAL ROBOTS LABORATORY robots During the KUKA courses we use original robotics workstations which include the following industrial robots: ▪ KUKA KR6 R700 SIXX (KR AGILUS) with the latest KRC4 controller ▪ KUKA KR6 R900 SIXX (KR AGILUS) with the latest KRC4 controller ▪ KUKA KR10 R1420 (CYBERTECH NANO) with KRC4 Compact controller and SmartPad control panel
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Material Engineering
PLASTICS LABORATORY A manipulation robot WITTMANN with R8.3 controller:
BOY 25 E Injection molding machine
▪ Control system: WITTMANN CNC 8.3 with emergency block ▪ Manual operator - TEACHBOX ▪ Transmission via gear wheel, rack ▪ 2 x Venturi vacuum circuit with a digital differential pressure switch ▪ 1 x pneumatic valve 5/2 with control function, to control pneumatically operated gripper elements ▪ Servo-drives in all 3 axes ▪ A rotary axis ▪ Low noise emission and high operation comfort
The BOY 25 E is based on a well proven design. Since 1968, more than 25,000 machines of this series have been delivered. Significant innovation is the increase to 27.5 tons clamping force and the possibility of a differential injection, which provides increased injection speeds. Travel speeds and improved dynamics could be achieved through further optimizations.
The BOY 25 E is characterized by highest precision and reliability. With a footprint of 2,805 in², the extremely compact injection molding machine is simple, clear and economically designed. The cantivelered clamping unit features easy access and room for numerous options including automated systems. Six different sizes of injection units combined with seven different screw diameters offer a wide range of individual equipment options.
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Material Engineering
PLASTICS LABORATORY Laboratory of Plastics is equipped, among others, with Zwick / Roell devices: ▪ a tensile testing machine ProLine 10 kN used mostly for standardized fatigue strength tests, ▪ a plastometer Mflow – used to determine melt flow rate (MFR); typical uses are in quality assurance and goods inwards checks, ▪ a manual notch cutter used to chatter filled and unfilled plastics according to ISO 179, ISO 180, ASTM D256, ASTM D6110 and ISO 8256, ▪ Charpy impact tester used to determine impact resistance of samples
For training courses in Plastics and their Properties (TS1) we use specialist equipment for testing the properties, such as Shore hardness testers (with tripods for Shore durometers A and D scales and sets of 3 Shore A and D rubber hardness testers) or hydrostatic scales to determine sample density and laboratory microscopes. During the practical part focusing on identification of plastics, each participant receives a set of samples and a list of materials to identify.
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Material Engineering
PLASTICS LABORATORY Samples and plastics granulates for laboratory testing: ▪ Dumbbell-shaped specimens for strength tests made of 7 types of plastics (PMMA, HDPE, PP, PC, PS, PA, PAGF30) ▪ Beams for impact tests made of 7 types of plastics (PMMA, HDPE, PP, PC, PS, PA, PAGF30) ▪ Granulates to determine the melt flow rate made of 8 types of plastics (POLYETHYLENE HD, POLYPROPHYLENE HP 456J, POLYPROPHYLENE HP 500N, PC 1220 U, POLYSTYRENE 535, POLYAMIDE PA6, PA66 G30, PMMA 205) The laboratory is also equipped with a variety of ready products made of plastics: ▪ elements of car upholstery, cases, bearings made of plastics, industrial joints, car lights. These elements are used to present high-grade work or defects. Thanks to our partnership with C-L, students of polymer composites trainings have at their disposal: resins, gel coats / topcoats, reinforcements, initiators / hardeners, fillers, distributors, core materials, additives and tools.
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Material Engineering
PLASTICS LABORATORY Hurmak injection molding machine – series ECO 180 Participants of advanced courses in plastics processing have at their disposal a modern hydraulic injection molding machine Hurmak ECO 180 with clamping force of 180 tons with iTech Novatech 10 chiller from Hurmak Machinery - a renown Turkish manufacturer of injection molding machines. Hurmak ECO series is a traditional series of machines with a knee-joint system. A hydraulic injection molding machine is fitted with the energy saving system based on the Baumuller/ Marzocchi servopump. The ECO series has been designed with simplicity, low operating costs and easy maintenance in mind. The injection molding machine is also used during trainings in power hydraulics.
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ECO series machines may be successfully used for special applications requiring high speed and precision, like manufacturing thin-wall products.
Material Engineering
3D PRINTING LABORATORY Participants of basic and advanced courses in FDM 3D Printing have at their disposal individual workstations designed for practical exercises in 3D printing. The workstations are equipped with popular printers, filaments, formulations and software as well as numerous examples of printouts.
Eeach students works with the latest Ultimaker 3 printer. The labotatory is also equipped with printers by other manufacturers, such as for example Prusa i3 MK3 with an enhanced extruder and computers with dedicated software: Cura and Slic3r.
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Material Engineering
3D PRINTING LABORATORY For practical part of the training we use the following printers: ▪ Prusa i3 MK3 (individual workstations) ▪ Ultimaker (individual workstations) ▪ Raise 3D
We use sets of filaments from a renowned producer NOCTUO. Solutions offered by NOCTUO combine verified formulas and highest quality materials. During the course we print with: PLA, UltraPLA, ABS, Nylon, Carbon, Flex and MediFlex. The laboratory is also equipped with a set of many ready products printed in FDM technology. These elements are used to present exemplary specimens or defects.
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Training Areas Mechanical Engineering
■ Industrial Pneumatics ■ Power Hydraulics ■ Training courses in Operating and Programing CNC lathe and milling machines ■ Conventional Machine Tools ■ Mechanical Engineering ■ Machine Diagnostics
Production Quality
■ Quality Management ■ Metrology ■ Analysis of Measurements ■ Quality Management Systems
Visualization and Control Systems
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