Discovering Stone Issue 33 | November 2018

ISSUE 33 . NOVEMBER 2018

ALL YOU NEED TO KNOW ABOUT STONE

QUARTZITE COVERS TOWNHOUSES STONE MACHINERY SHOWCASE AT AWISA NEW PROJECTS FOR ASAA ARCHITECTURAL AWARDS

MARMOMAC 2018: NATURAL STONE MEETS LUXURY

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THE POSSIBILITIES ARE ENDLESS

MACHINERY | TOOLS & EQUIPMENT | SERVICE NATURAL STONE | NEOLITH | STONE CARE

Natural Stone Neolith + Northstone Machinery

Tools + Equipment

Finance

Planning + Installation

Software + Automation

Service + Support

Connect with CDK Stone at:

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om.au

Quality and Service For over 35 years, CDK Stone has been building trust. From selecting your stone masterpiece to supplying the industry with the largest range of stone processing tools and machinery, CDK Stone is your trusted partner.

We pride ourselves on our dedication to you.

Our commitment is what our customers trust. The trust in knowing that we are your first call. Whether you need advice or need a business solution, we have a range of dedicated specialists you can call first.

James Woodyatt

Jonathan Height

Joint Managing Directors

EDITOR’S NOTE

Major industry events are featured in this edition of Discovering Stone. On an international scale, Marmomac continues to play a central role in the stone industry. It sets the benchmarks in the development of stone in art, building and construction.

Held in Sydney, the 2018 Australian Woodworking Industry Suppliers Association (AWISA) trade show is a significant showcase for stone machinery.

As a premier natural stone supply company, CDK Stone is also known for its stone care products as well as distributing tools, equipment and machinery for stone. In this issue, senior management provide commentary on the change of ownership at Techni Waterjet and its popular Open House event held earlier this year.

The ASAA Architectural Awards have gained five new entries. Companies involved in these noteworthy projects include Capricorn Sandstone, UrbanStone, Gosford Quarries, Kanmantoo Stone and Euromarble.

The overall winner will be announced at DesignBuild 2019.

This issue also highlights two very different projects that use different types of stone. A set of two townhouses in a leafy Melbourne suburb makes use of engineered stone to create broad market appeal. In London, The Mandrake boutique hotel flaunts its use of natural stone with flourish and a lot of attentionseeking flair.

Until next time,

Betty Tanddo Editor, Discovering Stone Magazine

ON THE COVER: Sensa by Cosentino is a maintenance-free surface with a protective coating that provides high-stain resistance backed by a 15-year warranty.

33 INDUSTRY ROUNDUP 8

Techni Waterjet is now majority owned by Italian-based GMM Stone Machinery. As the exclusive supplier of both GMM and Techni Waterjet machines, CDK Stone said, “it is exciting to see these two outstanding companies join together”.

AWISA 2018 32

SHOW REPORT 18

Joe Simpson reports from the 53rd Marmomac event in Verona, Italy. It remains at the centre of the international stone industry.

Phil Ashley profiles the stone machinery companies that exhibited at the Australian Woodworking Industry Suppliers Association (AWISA) trade show.

ASAA MACHINERY 26

38

A NSW-based fabrication business invested in a few Intermac machines and has never looked back.

Five new entries have been accepted into the ASAA Architectural Awards.

PROJECT SPOTLIGHT 44

The Mandrake boutique hotel in London has a number of stone features that help to make it an original and otherworldly space.

READ ON THE GO: Scan code to view the latest FREE digital versions of the magazine on our website. Simply click on the front cover once you have scanned the code.

Stone style in the modern era Stonework and stonemasonry have helped Baron Forge to be a market leader in stone supply in Australia.

B

aron Forge has made the craft of stonemasonry a key feature in building construction, by creating significant structures, products and spaces using stone.

With over 35 years’ experience supplying stone to the construction and building industries, The Baron Forge Group is the largest fabricator and installer of natural stone, engineered stone and porcelain on a national scale. It has locations in Victoria, New South Wales, Queensland, Western Australia and South Australia.

Baron Forge supplies the finest local and imported natural marble, granite, limestone and ceramic tiles to be manufactured at its Australian plants. The company sources its stone materials by carefully selecting from quarries all over the world, as well as the best, most trusted local suppliers. It also sources, supplies and installs glass splashbacks when stone benchtops are being used.

Its national footprint has allowed many of Australia’s leading commercial builders to seek out Baron Forge to assist them in completing their tilling and stone requirements for projects around the country.

Baron Forge also has manufacturing plants in every mainland capital city. The capacity

of its Melbourne plant enabled it to have a production schedule to keep up with the tight installation program for the 171 Collins Street project in Melbourne’s CBD. From its humble beginnings as a family business in Melbourne in 1985, Baron Forge has been servicing both commercial and residential builders, as well as retail markets. Over the years, the group has expanded to include a number of complementary businesses including Omnifloor and GH Cabinets.

The business is part of the Paz Group of Companies, a major provider of construction, civil, landscaping and tiling services industries in Australia.

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Baron Forge has an award-winning commercial division that has been involved in creating the stonework in a large number of major projects, for the past 30 years.

Its newly formed Residential Division encompasses PazStone, Stone-Tech and Sogenco, uniting these brands under one division.

6 Top: The scope of works for the project at 171 Collins Street in Melbourne’s CBD included over 6000sqm of 30mm thick stone Travertine wall cladding utilising a mechanical fixing method.

There was also over 3500sqm of floor paving – also 30mm thick– in stone granite.

Below: This wall is from the 171Collins Street project and shows the engineering behind the project’s construction that was custom designed to fit the architects’ vision for the foyer.

Clockwise from left: Baron Forge is involved in many residential projects. This kitchen is part of The Fawkner Residences in Melbourne; The onyx feature wall in the foyer of the Mirvac Array building; The tiles and tilework at Prima Tower in Melbourne were supplied and executed by Baron Forge; Baron Forge supplied the benchtop for Hesta Aged Care.

• Tier one construction companies • Large commercial and residential builders • Volume builders • Cabinet makers • Major retailers Its ability to problem-solve and add value is evident in the way it manages each project. The inhouse design team are experts in finding solutions and assisting architects to find ideal pieces of stone and to see their visions realised.

Baron Forge does everything from visiting quarries in Italy with clients, choosing and shipping stone, creating custom-built systems to hold the stone when the expansive surface has undulating vertical wall sections, vein matching and much more.

The company’s assurance to continuous improvement through the use of the latest technology, training, safety testing and quality standards, ensures it maintains its place as an industry leader. ■

New machinery and facilities Recent upgrades to its manufacturing plant in Victoria include a state-ofthe-art automatic picking and loading machine with combination saw and water jet line. The only one of its kind in Australia, the new machine also automatically sorts the cut pieces into jobs, offcuts and rubbish, saving time and labour. This upgrade has increased capacity by 50%.

The Queensland office has also made the move to a different location.

The custom designed factory will see the addition of a new machines and line upgrades, incorporating an automated cutting line that will increase capacity by over 100%. The site is set to open mid-November.

All its factories are 100% wet cutting facilities with frequent air monitoring undertaken.

This investment in production capacity has enhanced speed, consistency, quality and control, giving customers of Baron Forge the opportunity to work with local stonemasons rather than look to import finished product.

Baron Forge is committed to providing its clients with optimal service and advice. It remains responsive to the changing requirements of the industry and constantly works to streamline its services and tailor its product offering. The key sectors it supplies to include the following:

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INDUSTRY ROUNDUP

Techni Waterjet has a new owner After 28 years of independent ownership, Techni Waterjet (TWJ) recently announced it sold a majority share of the business to Italian-based GMM Stone Machinery.

Headquartered in Melbourne with a presence in Asia and the USA, TWJ makes water jet cutting solutions for the stone, metal and glass industries as well as high pressure pumps for various other sectors.

TWJ co-founder and managing director, Darren Reukers, said: “We are excited for what this move will bring to both our Techni clients around the world and also for the opportunities that this will present to [our] employees. By joining with such a reputable company, with a well-known service orientated brand, clients will still be able to enjoy the Techni experience but know they have that large organisation behind them all the way.”

Corrado Franzi, founder and CEO of GMM group, added: “This acquisition strengthens our competitive position as a global leader in the cutting machinery market for stone materials,

thanks to the unique, innovative and high value-added waterjet machines developed by TWJ. With this acquisition, we are approaching the targets of EUR60 and EUR100 million of consolidated revenues by 2018 and 2020 respectively.”

The Techni Waterjet products will be presented in the stone industry as GMM products. However, they will remain Techni Waterjet branded machines in the metal and glass industries.

Peter Mitchelhill, CDK Stone commercial manager – machinery, said: “As the exclusive supplier of both GMM and Techni Waterjet machines, it is exciting to see these two outstanding companies join together. This merger offers a greater total solution across the two brands.

With support from the CDK Stone team that includes software solutions through to installation and after sales service, customers can expect an unequalled overall experience.

“CDK Stone is proud to be associated with these highly respected, industry leading companies that are joining together to create and offer even better and more innovative products and services. The cross pollination of knowledge and expertise will deliver

greater industry leading stone processing equipment which CDK Stone is excited to present to the stone industry “This merger will offer CDK Stone customers in Australia and New Zealand, more advanced integrated machinery options and future innovations.”

GMM was acquired in 2016 by Consilium Private Equity Fund III with the aim of supporting growth both organically and through selected acquisitions. The acquisition of TWJ, in addition to providing strong industrial and commercial synergies between the two companies, will specifically target the development of water-cutting machinery in the stone materials sector.

GMM was founded in the early nineties in Gravellona Toce, Italy, by a group of engineers with over three decades of experience in stone machinery. It invented, patented, expanded and evolved to be a significant player in 3-5 axis bridge cutters, edge polishing and water-jet machines.

Since its inception, the GMM group has delivered over 9000 machines to customers in more than 80 countries.

Protection for pool surrounds The areas that encircle many pools are aggressive environment with ingress of water, salts, organic stains, body fats, beverages and foods all having contributory impact.

And the natural stone, masonry or concrete products installed are often chosen for their aesthetic appeal without due consideration for their resilience in this environment.

Sealing natural stone is done primarily to preserve the integrity of the stone. It is also often used to prevent or limit staining or soiling.

Ideally, both are required for pool surrounds and in this order.

10

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TRIED AND TRUSTED TOOLS + EQUIPMENT, WITH THE SERVICE WE ARE RENOWNED FOR.

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Water and its damaging dissolved salts must be kept out of the porous structure of the stone. The most common damage and disfigurement is caused by salt attack and efflorescence. Water provides ingress for dissolved salts into the porous stone structure which upon drying, either crystallises and breaks up the stone, or are deposited on the surface in the form of efflorescence.

Some areas, of course, are more vulnerable than others such as the coping/bullnosing of any stone overhanging the pool.

Silicone derived treatments provide the most robust and durable water types of repellence and are key to preserving the integrity of natural stone. Combine this with stone strengthening technology and users can have a fail-safe answer for stone preservation. This includes stone from igneous rock, calcite stone, sandstones, masonry and concrete. Fluorochemical treatments will provide a certain level of water repellence but typically do not provide for the level of water lock-out needed.

Where fluorochemical sealers do perform their much-needed work is to preserve the surface from the unsightly consequences of food and beverage spills as well as body oils, typically found in pool surrounds.

So an exceptional protection treatment comprises of an application of a high-quality silicone derived water repellent (preferably with stone strengthening technology) followed by an application of a solvent based fluorochemical penetrating sealer. Another option is the application of an intensifying, enhancing sealing. These penetrating sealers are a powerful water repellent and provide a high level of protection against oily spills and stains. Whichever treatment is chosen, users should ensure the integrity of the stone is adequately cared for before considering protection from staining.

Supplied by Actichem (Applied Products Australia) www.actichem.com.au 1800 108 800

Industrial style still trending

Caesarstone believes concrete continues to be a popular choice among consumers as an expression of industrial style brought into residential spaces, inspired by the floors of lofts and factories.

Its three new designs display textures of manufacturing such as oxidized steel, poured plaster and raw concrete.

Airy Concrete responds to the trend for a versatile light grey colour, with its airy textures, enriched by dark grey and white areas. The rough concrete finish has been refined for the home, and is versatile enough to accompany different shades of timber, tiles or slate.

Topus Concrete is a design inspired by topological strata and combines mineral formations found in nature with the rugged patinas of industrial materials. With a gentle hint of warm pink, its blush undertone echoes the pastels that are influencing the interiors market.

Excava is characterised by the patinas of casting and oxidising, combining the authentic features of rust and concrete. Its look reflects

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the geological decay of stone, weathered by time and nature.

This material’s dramatic visual presence makes it suitable for use in hospitality, and ideal for residential kitchens with an urban edge.

Caesarstone also announced the opening of its new sales and distribution centre in Hindmarsh (SA). Tony Ball, South Australian state manager, said: “This is the state -of-the-art showroom our customers have been asking for and now it’s here, right in the heart of Adelaide. We believe we’re providing the best experience for customers to ensure a seamless and stress-free experience. We’ll help people in their journey from initial idea through to delivering the ultimate kitchen dream.”

There is a working kitchen with an island benchtop that spans six metres long showcasing the company’s Cloudburst Concrete product from its Metropolitan range.

Top: Topus Concrete is a new design from Caesarstone.

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Through a designer’s eyes When Laminex design marketing manager Catherine Valente thought about how to showcase the seven new decors in the Essastone 2018 Collection, she asked the same questions that any architect or designer would. How can I use these colours and textures to create really special places? What design styles would they work with? How can I take advantage of the jumbo slab sizes they are available in? What other colours and finishes will make them really sing?

The answers she came up with, the design decisions she made, highlight the beauty of these new Europeanmade decors, and can other designers vivid inspiration for their own projects.

“The shifting intensity of its veining and subtle metallic accent told me that Essastone Marmo Bianco should be the hero piece in a contemporary kitchen,” explains Valente, “so we designed this lean, rectilinear island bench to showcase it.”

For Essastone Grigio Novello, it is all about the cloud-like veins and depth of colour. The veins float like wisps of smoke across their charcoal background, and vary in colour, sometimes grey, and sometimes more like taupe. The effect makes for an appealing alternative to traditional black-and-white design palettes.

“I really wanted to show that Essastone isn’t only for benchtops,” says Valente, of the contemporary bedroom she designed to showcase Essastone Luna Concrete. “So we created a beautiful architectural look by applying our engineered stone as wall cladding.” Luna Concrete’s handtrowelled-look texture brings a sense of tactility to the space.

Essastone Milano Venato’s neutral, milky-white base and soft, pure-white

veining provides a foundation for almost any colour palette, in traditional and modern kitchen styles. But to Valente, it most strongly suggested a contemporary open-plan kitchen, breezy and light.

“I wanted to bring out a contemporary side to Essastone Perla Venato,” says Valente, “and show how its soft vein detail and sophisticated tonal gradation have an ethereal concrete look.” Perla Venato’s warm grey base sits well with a range of colours, including warm timber tones and mid-tone and rich neutrals, but it was the stone’s affinity for metallics that captured Valente’s imagination.

“A kitchen combining it with one of our new metallic Laminex decors, Copper Brush or Brushed Brass, would look stunning,” she says.

“Terrazzo is a key movement for 2019,” says Valente, “and our Essastone Terrazzino decor celebrates that look.”

Unsurprisingly, Terrazzino is ideal for designs with a slightly retro feel, but it was very much created with clean, modern designs in mind. “It has this perfect grey base and particles in various levels of contrast, that bring a sense of depth,” she explains. The grey base is a great match for pastels.

The popularity of black stone surfaces, and the strong contemporary edge they bring to interiors, shows no signs of abating. But Essastone Lava Black gives the look an update for 2018 and beyond, with reference again to the movement towards terrazzo.

Its rich black granite base is flecked with grey basalt and coffee-toned granular details, which appear as pale stars in a night sky. “Presenting Lava Black as a splashback allowed us to stack differently coloured dishes in front of it, to show how many diverse colourways and textures it can be matched to,” says Valente.

Pictured right (from top): Essastone Lava Black represents the popularity of black stone surfaces; Essastone Luna Concrete is engineered stone as a wall cladding; Essastone Marmo Bianco has a subtle metallic accent; Essastone Terrazzino decor is a nod to the Terrazzino trend.

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Stone floors at Menai Science Park Flowcrete has provide Menai Science Park in Wales, UK with visually striking flooring using stone. It used Peran Comfort and Rustik Natural Stone to create a clean, contemporary aesthetic that matched the site’s interior design scheme.

Located on the Welsh island of Anglesey, Menai Science Park is the first dedicated science park in Wales, and required a robust and modern flooring solution so it consulted Flowcrete to help.

Menai Science Park, or M-SParc as it is known is wholly owned by Bangor University. It delivers space, support services and facilities to businesses of all sizes. To reflect the forward-thinking nature of the building, the interior had to be state-of-the-art.

In order to complement the building’s modern style, Peran Comfort from Flowcrete was chosen in Light Grey and Signal White for the stairs, landing and foyer areas of the Open Innovation Space. The noise reduction and durability properties of this flooring system are ideally suited to these areas, where heavy footfall and the accompanying noise is expected. The light colours chosen for the pathways inside the building also help to reflect the

Rustik Natural Stone was used to provide texture and slip resistance in the foyer of Menai Science Park in Wales (UK).

light, creating the spacious and bright atmosphere desired by the client.

Flowcrete’s Rustik Natural Stone was utilised in the entrance way. This material provided a natural texture to the space. Its noise reduction, slip resistance and durable properties make it ideal for use in areas where there is heavy footfall on a regular basis. Rustik’s natural stone aesthetic also provides visual continuity with the paving in the external landscape.

The applicators began the process by preparing the substrate and installing a levelling screed by hand. The designs incorporated into the surface were then set out using stainless steel rims, which acted as borders between the two materials, before the Peran Comfort and Rustik Natural Stone systems were applied using trowels, rollers and squeegees. The installation process was concluded with a final sealer coat. It was completed within its twoweek schedule.

Bathroom products in marble Gallaria is a Sydney based company that manufactures a number of marble product lines. It says it can literally create any design from marble, which is where the collaboration process with its designers starts.

It has also launched its own brand called Mamo, which houses a collection of ready to order marble basins, baths and furniture for the bathroom. The range is used in many high-end and stylish bathrooms in Australia, with each design a statement piece, and made to belong-lasting.

The Atollo is a luxury freestanding bath, created to bring “next level’ elegance and relaxation into homes. This specially carved artisan piece features soft curved edges that have been handcrafted in-house using CNC machining, then skilfully hand finished and treated with anti-stain products to ensure it will be in perfect condition for years to come.

Available in five finishes so that end-users can channel their ultimate dream day spa moment with the white marble Bianco Carrara, feel the warmth of natural surrounds with the earthy toned Silver Travertine or create a presence with the black and white organic marble swirl of

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Juparana. The matte Shanxi Black captures modern elegance or there is true luxury with the sleek Dark Jade.

The Legno basin is also a daring choice for those wanting to add a hint of marble to their bathroom. Imitating the appearance of wood, the surface and shape of the Legno basin exudes luxury and could easily pass as an objet d’arte in the bathroom.

The marble surface is honed to finish, meaning it’s carefully grounded and smoothed to leave a matte look.

This is a traditional process often used when dealing with marble. It loses any shine and touching it can be likened to the feeling of sandstone.

The shape on the other hand is a modern-day interpretation of an oval or vessel style basin.

While its appearance is visually arresting, the basin’s veins highlight the traditional aspect of this material.

Coloured marble often has various impurities such as clay, sand and iron oxides that present as grains or layers in the limestone. These grains are unique to every piece of marble, meaning no basin will ever look alike.

The Legno basin is an extension of Gallaria’s Mamo brand. ■

Top: Marble with a modern twist, the Mamo Atollo bath.

Below: The Legno basin from Gallaria is made with a marble surface.

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CDK Stone Open House event Every year, CDK Stone showcases an extensive range of machinery, tools and equipment at its Open House events.

S

afety and the inclusion of technology into stone fabrication were the main topics discussed at CDK Stone’s recent annual event that was held at its Melbourne head office recently.

“Safety is a real issue within our industry and with growing concern about Silicosis, CDK Stone wants to inform the industry about its risks…Our OH&S expert led the discussion on the dangers of Silicosis and potential health risks. The presentation looked at alternative fabrication processes and Silica exposure reducing practices to better keep our practitioners safe,” explains national marketing manager, Simon Terpstra.

“Another focus of our industry presentations was software and how it can be used to increase our customers’ businesses. Many industries have been revolutionised through technology and the stone industry is no exception. With a complete automated machinery setup, many businesses can increase

output and more easily manage their equipment. Through the use of software, they can more easily manage stone production and processing. From CNC processing to warehousing slabs, we discussed how using software can increase efficiency as well as production. The software featured was Maintabase and SeKon software.”

Discussions also centred around the key changes around automation.

CDK Stone believes there has been a growing interest in automated machinery and equipment that allows increased productivity, without increasing labour costs. Terpstra said, “The discussions focused on advancements in sawing machines that have higher cutting speeds, as well as devices that measure slab thickness and tool wear and automatically compensate. Attendees were keen to discuss the 5 axis water jet machines and machines that combine both blade sawing and water jet cutting in one continuous process. Cartridge adhesives were a significant area of interest such as

Clockwise from top: The Tenax Products stand with customers discussing CNC Tools; James Clark (CDK Stone), Alessandro Masetti (Tenax), Peter Wu chatting with David Onesti (CDK Stone), Mara Comandulli (Comandulli Machinery) and Matthias Eich (ECS Masonry); Simon Lewis and Mitchell Newman, both from CDK Stone with Thibaut Machinery representative Yann Salaun discussing the Thibaut CNC 818 and the Comandulli Omega.

Integra Adhesives that offer faster application and greater bond strength.

The technologies by Integra also saves time and reduces wastage.”

Attendees were interested in techniques for polishing, honing and creating textured finishes on marble and granite. “These finishes are growing in popularity with homeowners so we took the opportunity to educate our customers about this process,” said Terpstra.

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Clockwise from top: Peter MitchelHill (CDK Stone) chatting with Angelo Perez (Adriatic Stone), Mara Comandulli (Comandulli Machinery) and Mitchell Newman (CDK Stone); Jean Poisson from Integra Adhesives demonstrating its latest range; Steve Multari from CDK Stone exhibiting the capabilities of the Manzelli 3PN top line Stone Lifter; Onlookers inspecting the GMM Extra.

Event attendees welcomed it as a networking opportunity while seeing tool and equipment demonstrations.

Director David Onesti said, “Interactive displays were featured throughout the Open House including a live demonstration by a chef cutting and preparing mixed foods directly onto scratch resistant Neolith surfaces.

“CDK Stone introduced a new range of colours as part of the Neolith range at the 2018 Open House. We were proud to present Neolith, a premium sintered stone showcasing the very best design principles with functionality.”

Joint managing director, Jonathan Height, said, “The CDK Stone Open House had record attendances with people coming from all over the world and Australia. It has brought together a high calibre of machinery providers from around the world and allowed our customers to learn more about the latest industry developments and increase their output. ” The company would like to thank all of this year’s attendees and is extending a warm invitation to all Tile Today and Discovering Stone readers to its 2019 Open House in Sydney. ■

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Marmomac 2018: Luxury in stone International correspondent, Joe Simpson reports on the largest natural stone exhibition in the world and why it deserves its impeccable reputation.

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M

armomac 2018, the 53rd iteration of the international stone exhibition in Verona, Italy, confirmed the event’s pivotal place at the heart of the global natural stone sector.

This year, more than 60% of the 1,600 exhibiting companies were from other countries than Italy. And, out of 68,000 visitors over the four days, only 38% came from Italy. Attendees from 150 countries visited the show, and the number of countries sending business delegations involving top buyers and architects also increased, from 55 in 2017 to 65 this year.

The show attracted a greater number of visitors from the USA,

China, India, and Russia; while attendance from European countries was stable, with Germany and Spain leading the way. This year growing interest reported from Japan, South Korea, Vietnam, Malaysia, and Indochina; while contacts in the Middle East, Israel, South Africa, Brazil, and Mexico have strengthened.

Exhibitors from Iran reported having sold all of their unhewn and semi-finished blocks on display, and there was also positive feedback from companies in the Balkan region and Turkey, despite the current crisis affecting the Turkish Lira. Giovanni Mantovani, CEO of event organiser Veronafiere, said: “Internationality is one of the key

words for understanding the success of Marmomac. We have created a natural stone community that can rely on the events we organise in… the United States, Brazil, Egypt, and Morocco.”

At any natural stone exhibition, especially one with the sheer scale and international scope of Marmomac, identifying current product trends is difficult. There are so many quarries and processors from around the globe, many promoting local speciality stones, that the trends can get obscured by the enormous variety of products on display. And, of course, due to its Italian heritage, marble is always centre stage at Verona.

Clockwise from left: Water and Stone was the theme for the 2018 Italian Stone Theatre; Stone and Water is designed by A.c.M.e. Studio and produced by Grassi Pietre in Giallo Dorato; Reef designed by Stefano Guidotti and Vincenzo Colecchi, and produced by Marmi Remuzzi Bergamo/ Prussiani Engineering in Pietra Paesina.

Marble colours This year, as ever, the classic white marble varieties were prominent.

White marbles, like Carrara and Statuario, still enjoy widespread appeal, and were often paired with dramatic black contrasts, notably Nero Marquinia. If there was one direction for marble this year it was towards more strongly veined, heavily figured and dramatic options, often book-matched. Also catching the eye were white marbles with golden or silver veining. Glamour appears to be the order of the day, and this was carried through into onyx and semiprecious stone like agate.

Colour of choice was blue stones.

These came in many forms, from white marbles with soft blue veins,

through to ultra-dramatic, intense blue quartz. Classic Belgian blue limestone rubbed shoulders with powerful blue Brazilian slate, and there was also a good showing of translucent blue stones from the top Italian processors. Azul bahia and Sodalite offered more blue choices.

With the equipment halls displaying inspirational computergenerated sculpting and carving options, it would be easy to overlook the more commonplace grinding and polishing procedures. But Marmomac really emphasised texture as well as tone, with satin, matt, bushhammered, lapatto, flamed, leather and striated strip surfaces, given equal prominence to semi-polished and highly polished gloss surfaces.

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Some of the riven and brushed travertine floor tile looked very striking, offering a liveable colour with just enough surface variety to add long-lasting interest.

Black Chinese slate also looks like a strong contender for contemporary interiors as the surface is smoother than many other slates, while its colour versions are less busy and more suited to today’s conservative taste.

And, retailers or designers seeking a truly classic tile will have warmed to the excellent range of Crema Marfil selections on display. This classic Spanish marble tile from the Alicante region of Spain, features a pale beige background with brown to red figuring. It is restful, elegant, beautiful, and versatile.

22

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Clockwise from above: GT Desk by Formitalia Group/Tonino Lamborghini Casa and produced

by Piero Zanella in Marmo Ombra di Caravaggio; Steven Holl designed “Ex of In” as a lamp for his home and it was originally built with a 3D printer, made of recyclable material; The Geometric Wave Wine Bar takes its inspiration from block cutting processes. Natural stone is shaped into blocks after quarrying and then sawn to produce slabs; Designed by Paola Navone and produced by Marmobon/Domos Design in Lava. This small chair sculpture in marble demonstrates just how malleable natural stone can be when worked by skilled hands.

At Marmomac, many exhibitors offered just the right amount of veining to reassure that the stone is of the highest quality. Equally at home in a kitchen, bathroom, hallway, or conservatory, Crema Marfil is suitable for many applications, both domestic and commercial.

Everyday stone One of the key features of Marmomac 2018 was the way it married the commercial side of the natural stone sector with the world of architecture, design, art, and luxury brands to emphasise the functional and aesthetic potential of natural stone. This was most clearly seen in The Italian Stone Theatre, a hall that emphasised the interplay between natural stone and advanced processing technologies through

avant-garde installations by a number of top designers.

Water was a unifying element that animated The Italian Stone Theatre.

Not surprisingly, the theme for 2018 was Water and Stone, where water’s fluid nature provided both contrast and a dialogue with the solidity of stone. Overall, this hall showed how the functional possibilities of stone in construction and design have significantly evolved due to stone processing machinery and the creative way that architects, designers, and artists have embraced this technology.

In The Italian Stone Theatre, a large expanse of water defined the space in which the exhibitions were set up. The displays were connected by elevated stone pavements, fabricated in Gneiss Blumaggia split stone by Mec and Materica Stone, and enhanced by

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dramatic theatrical lighting.

Among the various exhibitions were Liquido, Solido, Litico (Liquid, Solid, Stone), curated by Raffaello Galiotto. It promoted ideas for wellness environments through prototype furniture and accessories for bathrooms, saunas, thermal baths, and spas.

Marea by Elena Salmistraro, one of the works as part of Liquid, Solid, Stone, won the third edition of the Icon Award and will now be adopted as the marketing image for Marmomac 2019. Produced by Vicentina Marmi with Donatoni Macchine in Arabescato Orobico from Cave Gamba, Marea interprets marble in a complex bathroom sculpture.

Aesthetically complex, it simultaneously references classical, post-modern, contemporary and

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primitive figurative elements. Marea is a kind of painting on a book-matched slab of marble, in which solid forms are isolated, simplified, and embedded in a composition that creates a bath and a sink. The simple, almost rigid, shapes contrast powerfully with the characteristic stripes of Abrobescato Orobico, creating an installation that has both complexity and richness.

In Architetture per l’acqua, curated by Vincenzo Pavan, three companies collaborated with architects to develop projects focusing on façade cladding and reflective architectural elements. The result was a scenic exhibition comprising three stone towers overlooking a large pond. For the façades, marbles and natural stones of different origins were selected and processed by partner companies.

Brand & Stone, curated by Giorgio Canale, showcased concepts from high-end furniture brand s and design accessories. They included Antoniolupi, Baxter, Tonino Lamborghini Casa, Gervasoni, Horm, Imperfettolab, Luxury Living Group, and Qeeboo Milano.

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Clockwise from left: Marea can be described as a painting on an open grain marble slate. It is designed by Elena Salmistraro and produced by Vicentina Marmi using Donatoni Macchine in Arabescato Orobico by Cave Gamba; Italy’s PEDRINI won the best stand award for machinery; The Young Stone Project exhibition featured objects and prototypes in stone developed as part of the design courses at universities; Houle, designed by Nicolas Bertoux, shows the surface capabilities of today’s stone processing technology. Produced

by Emmedue using Nicolai Diamant tooling and DDX software in Bardiglio by G.R. Marmi; First prize in the stand design award went to Italian company A&G 23.

The standout item came from Formitalia Luxury Group, which has been producing and distributing the Tonino Lamborghini Casa line for over fifteen years. They made a special edition of the GT desk in Ombra di Caravaggio marble. It features a double support with a symmetrical leg form that highlights the aerodynamic character of the design.

Percorsi d’Arte, also curated by Galiotto, investigates the artistic use of machinery in the processing of stone materials. With the expansion of numerical control technologies, the natural stone sector has installed increasingly high-performance systems. Even for art workshops, initially reluctant to introduce such devices, the use of these new tools seems now to be viewed as an interesting opportunity for renewal.

For Marmomac 2018, a group of international artists sharing an experimental research in the use of new technologies, created a series

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of works designed and implemented entirely with software and computercontrolled machinery. All works were created from blocks measuring 1,800 by 800 by 300mm, inviting creativity and lateral thinking while also minimising waste. The designers were Nicolas Bertoux, Raffaello Galiotto, Sylvestre Gauvrit, and Jon Isherwood.

The Young Stone Project exhibition displayed objects and prototypes in stone from undergraduate and postgraduate design students. It brought together work from students at Bar Polytechnic University, University of Pescara, University of Rome La Sapienza, University of Ferrara, Cignaroli Academy of Fine Arts, the San Zeno School, and the Verona-based Construction & Building School.

Another key theme at Marmomac was the leading role stone has to play in sustainable urban development and re-development projects. “Marmomac is the true heart of the international stone industry community and the

thermometer for this market,” said Mantovani. “Marmomac has the merit of having revolutionised the once residual or luxury use of natural stone into everyday life and urban contexts.”

Veronafiere president, Maurizio Danese, said, “Stone is a very ancient material that is experiencing a new renaissance that Marmomac… interprets by simultaneously promoting two directions of development in the sector: design and technology.”

Business opportunities linked with natural stone were, as ever, at the heart of Marmomac. Product categories were redefined this year to make them more stringent and rational. ■ Photography: Luca Morandini.

Below: Greece-based HSMARBLES won best stand design for an international company.

Machinery highlights At Marmomac 2018, Intermac, Donatoni Macchine, and Montresor introduced cutting-edge solutions that translate into real innovation for operators in the stone industry.

Intermac’s Master One is the new 3-axle work centre specifically designed for the processing of stone and sintered materials, capable of carrying out all of the machining operations necessary within a marble workshop without compromising performance. It debuted with the Master Loader; a robot designed and built to optimise loading and unloading times for work centres and water-jet machines.

Donatoni Macchine presented the Revolver Multiplate Platform, specifically created to carry out serial machining operations for small and medium-sized objects. This table is paired with the Cyberstone CR02 anthropomorphic robotic system.

It also showcased the Echo Twin 725 CNC bridge saw, with its patented double work bench system, the DV 1100 cutting and shaping work centre, the bestselling JET 625 CNC bridge saw, and lastly, the SX-5 multi-spindle cutting centre, created for the serial production of claddings.

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Trust and confidence with Intermac A fabrication business in New South Wales has expressed absolute confidence with its Intermac products.

T

ops in Stone is a family owned company run by Gerard and Bethwyn Burke and their son Alex. It’s a business built on their extensive skills and experience, and a belief in their ability to turn their hand to different challenges.

Just eight years ago, they were trading as a cabinet making business but in 2010 decided to take on stone benchtops. This became Tops in Stone which is now a very successful fabrication business in Cardiff (NSW).

According to Alex, business is booming. He manages the stone fabrication and proud father Gerard says he’s doing a fantastic job.

Path to stone Stone products was something they knew very little when first starting out but they were prepared to learn.

Embracing knowledge and teaching is something Gerard and Bethwyn

know something about because they both taught industrial art earlier in their careers.

Gerard is an accomplished cabinet maker — Alex is also a highly qualified cabinet maker — and over several decades has built solid timber kitchens; and timber furniture including doors, tables and chairs. He ran a corner store and for a while he and Bethwyn owned an auto parts dismantling business they called Midnight Spares, named after an industry joke. It still operates today even though they sold it a few years ago.

In 2007, Gerard and Bethwyn started their cabinetmaking business and invested in a CNC machine from Intermac. This was the beginning of a relationship with the Italian machinery supplier that was to become the cornerstone of their business.

The family are always looking at new ideas to expand the business. So

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in 2010, Gerard and Alex imported a container of stone and had it cut into 600mm and 900mm strips that they anticipated they could supply to stonemasons in the region. At the time they operated out of a workshop in Kurri Kurri.

They eventually decided it was better to use the material for their own kitchens and offer a more complete service and product to their customers. This change in direction led the business to become Tops in Stone.

In the beginning, they bought a second-hand bridge saw but did most of the work by hand. Gerard says, “I’ll turn my hand to anything. Some time ago I completely renovated our home.

There was a lot to do and I recall going out to building sites to see how they laid bricks and how they mixed the mortar. I’ve done some panel beating; worked on fibreglass pools; lined storage tanks and installed auto sound systems and air-conditioning.

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I enjoyed it all, I loved every challenge and stone fabrication is no exception.”

November 2016 saw Gerard and Bethwyn install a Donatoni 5-axis bridge saw, followed only a few weeks later by a Master 33 4-axis CNC machine, both from Intermac. They had been learning about the stone business for five years or so, using mostly manual equipment. There are ten other suppliers in the area but they worked hard to build a solid reputation as a quality fabricator.

Installers would often ask how their mitres were so accurate and Gerard would tell them that they were cut with a mitre jig clamped to the top of the stone slab. This sort of learning and experimentation was to stand the company in good stead as they moved into CNC manufacturing.

“We learnt by doing everything by hand. We understand the materials a lot more than most and we know what it takes to produce a quality product. Our experience goes a long way to getting the most out of our Intermac machines. We know what the Intermac Master-33 is doing and what to look out for when we write the CNC program,” said Gerard.

He adds that although they don’t have decades of experience, they have come into the industry with open minds and discovering things others have never even tried. “With the Donatoni and Master 33; all of a sudden we were able to put out a lot more work and we don’t have to rely on people so much. You can do quality, repetitive work every day and

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our customers know what they’re going to get,” explains Gerard.

Top: The business makes benchtops and splashbacks for residential and commercial kitchens.

Above: The Master 33 CNC machine has helped Tops in Stone increase its capacity and enhance its efficiency.

Opposite: The family behind Tops in Stone; (l-r) Gerard, Bethwyn and Alex Burke.

Success in stone with machines Moving to stone fabrication has been a sound business move. “Customers hardly ever ask for laminate tops any more so we decided to move with the times and trends. There are a hundred cabinet makers to every stone fabricator so we were also getting into a more open market,” said Bethwyn.

Their residential and commercial customers come from a wide catchment area including outside Sydney and even as far north as Brisbane. Their work is mostly benchtops and splashbacks for highrise apartments; domestic kitchens, bathrooms, laundries and al-fresco dining but also include shop fit-outs and reception counters. Gerard said, “Other than a display at the HIA inspiration centre in Newcastle we don’t advertise, most of our work comes through partnerships and referrals.”

And it’s a partnership with Intermac Australia that ensures Gerard and Alex not only have the right machines to get their work out on time, but competent advice, training, support and backup. “We’ve

had almost no issues with either our Donatoni or our Master 33 from Intermac. In fact, as far as I can remember there was only a software issue and Intermac downloaded a new set of programs. They fixed the problem immediately. And both machines have been mechanically perfect ever since we put them in,” said Gerard.

Bethwyn adds, “These two machines have proved to be the best investments our business has made and the people from Intermac have really helped our business grow.”

Gerard also said: “Their knowledge with the machines and tooling is incredible.”

There is a staff of eight but the shortage of skilled operators has encouraged the family to train their own people. They have four apprentices and like their Intermac machines, they “turn up for work every day”, according to Gerard. “We value our people and our Intermac machines. If you don’t have this sort of equipment you’re in a different category altogether. This is a growing market and Intermac is always going to be there. Our output has

at least doubled since we installed the Intermac machines and we’re growing so quickly we moved into this new facility in Cardiff earlier this year.”

Tops in Stone is currently developing a showroom that Gerard refers to as a “destination in stone”.

Their confidence in the Intermac brand is based on their conviction that the Intermac product is wellbuilt and dependable.

When they first looked at investing in high-end processing they had a good look around and noticed that the Intermac and Donatoni brands had no rust, unlike some other machines they looked at. Gerard said, “Intermac are in a class of their own; there’s no one else creeping up on them.”

Tops in Stone bought their Donatoni bridge saw and Master 33 CNC machine so they could “grow into the machines” and will be looking to invest again as the business continues to mature.

When asked if they would look at other brands, Gerard said, “Why would we. When you’re on a good thing, why look anywhere else?” ■

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Stone machinery on show at AWISA Philip Ashley takes Discovering Stone readers on a tour of the stone machinery exhibits at the 2018 Australian Woodworking Industry Suppliers Association (AWISA) event.

A

WISA is much more than a furniture production trade fair; it’s a showcase for everything the industry has to offer including stone, glass and advanced manufacturing. This year’s show was held at the Sydney Exhibition Centre in Darling Harbour and all of the major players and their products were on display.

It’s not the biggest show for stone manufacturing but the furniture industry is increasingly becoming more product-oriented and stone features strongly in modern design.

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Clockwise from left: AWISA was held at the Sydney Exhibition Centre in Darling Harbour; CDK Stone presented the patented GMM extra CNC Bridge Saw at AWISA 2018; Breton showcased its NC 300 K26 EVO machine.

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The trend for living areas with multiple uses has taken the kitchen from a place to cook, to a meeting place for friends and family. The kitchen is no longer isolated, but linked to the rest of the home and the materials used are more important than ever for interior design.

In the past, AWISA has been perceived as a wood show but this is changing as the event evolves into what different manufacturers in Australia need for their businesses.

Many suppliers of stone fabrication equipment and accessories were present at AWISA this year. These included Breton; CDK; Farnese; Intermac; TQ Stone products and the Wood Tech Group.

Products featured included bridge saws; CNC processing machines; edge polishing machines; tooling and from CDK, laser site measuring and template production. More cabinetmakers are “getting into” stone fabrication to supplement their cabinet production or to offer customers a more complete service. As they are already using CNC equipment, they usually find the evolution much easier than they imagined it would be.

Michael and Kerry Evans of Pacific Kitchens in Far North Queensland said, “We wanted another slice of the market but more importantly, needed to offer our customers a more complete, seamless service. Now we deliver the cabinets and stone tops together and our customers are very happy.”

Stone companies Breton presented its patented Combicut DJ/NC 550 combination machine with both a saw and water jet cutting. Working through 5-axes, this machine enables the manufacturer to cut the slab to size, followed by the cutting of shapes on vertical and inclined angles with the water jet tool.

Breton claims users don’t have to move the slab during the entire process. The Combicut is two machines in one but does not allow the production of shaped profiles. For shaped cutting of bull-nose, sharknose and other shapes,

Breton showed the NC 300 K26 EVO; a meaty product name but a machine with a generous polymeric table and front access through two generous foldaway safety doors. Breton’s software allows the production of all kinds of stone products including 3D relief cuts.

CDK Stone presented two machines, the patented GMM extra CNC Bridge Saw and the IDEA Top 33.16 CNC processing centre. CDK is a one-stop shop for everything stone and offer no less than six bridge saws; eight CNC processing machines; four edge processing machines; water jet and mitre saw as well as software, tools and accessories and software.

Its GMM extra CNC Bridge Saw shown at AWISA is fitted with automatic measurement of the slab thickness and tool wear. It has a hydraulic tilting table and can be fitted with a camera to photograph the slab for working out the optimum cutting pattern from the material. Like most bridge saws, the GMM can be fitted with a milling spindle.

The IDEA Top 33.16 CNC processing centre is built by Italian company Cobalm and comes with an electrowelded steel frame with a polyurethane coating to prevent rust, a problem with any machine where water is used in the production cycle. Jonathan Height, joint managing director at CDK Stone said, “Our exhibit featured interactive displays, live demonstration of machinery and an enormous five-metre wide LED screen featuring products that have cross industry uses.

“CDK Stone is more than just machinery and we were pleased to also display our extensive range of high quality, CNC tools from leading German suppliers.”

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Above: Intermac was a major presence at AWISA 2018.

Below: Intermac also featured the Montresor LOLA edge polishing machine.

Opposite: Breton presented its patented Combicut DJ/ NC 550 combination machine.

He said of the stone exhibits at AWISA: “Surfaces and interior design is becoming a greater focus at AWISA. CDK Stone was delighted to participate in AWISA and actively promote awareness of the stone industry to the vast amount of trades represented.

We aim to help expand knowledge of stone and its many applications.”

Farnese is relatively new to the Australia market and is part of the Proform Company that has been supplying CNC wood working machines for at least 16 years in Australia. Its exhibit at AWISA highlighted the 5-axis TECHNICUT Bridge Saw with touch screen control and a laser cutting guide.

TQ Stone products is another new company. Based in West Australia and established in 2010, its supplies a range of equipment from small hand-operated stone cutting saws right up to CNC bridge saws and CNC processing centres.

The Wood Tech Group also provides a range of stone processing machinery from Denver, a company based in San Marino (Italy). Its Denver Tecnika Monobloc Bridge Saw on display at AWISA is a bridge saw with an optional ISO40 single spindle for shaped work, and touch-screen control.

Intermac is part of the Biesse Group that supplies the Donatoni Jet

625 that was on display at AWISA. Donatoni has been a Biesse company for several years now, demonstrating the group’s commitment to supplying a broad range of quality Italian stone processing machines. The Jet 625 is a high-output bridge saw with five axes with a single milling unit for contours.

Intermac also featured the Montresor LOLA edge polishing machine. While Montresor is a relatively new addition to the Biesse Group, it has been producing quality stone processing machines since the late 1960s. Montresor operates as a joint venture between Intermac and Donatoni with the union as recent as July 2017. While these developments are quite recent, all the companies involved have long and successful histories. The most widely used machine from Intermac is of course the Master series of CNC processing centres and the company has hundreds of machines across Australia. â– Photography by Philip Ashley

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Townhouses get the quartzite touch Cosentino’s Sensa range is featured in townhouses located in the Melbourne suburb of Caufield. They have been designed to appeal to a broad market.

Clockwise from left: The large kitchen island is clad with Sensa Bianco Antico by Cosentino;

T

Dekton by Cosentino is used for the laundry benchtop in the colour called Galema.

his residential development in Caulfield (VIC) comprises two townhouses that were built to be sold to unknown buyers. As a result, they needed to appeal to as many people as possible, ready for the new residents to put their own stamp on them.

Michael Factor Architect designed the townhouses and Rina Cohen of RCI Designs consulted on the interior design including the layout, colours, cabinetry and selection of materials and finishes. The brief asked for a light and open aesthetic, resilient and practical materials, functional storage and easy, ergonomic access to appliances. Rina specified a durable

and consistent material palette, timeless colour scheme and included subtle details throughout.

The kitchen, built by Fine Edge Kitchens, is part of an open-plan living space that includes the lounge and dining area with sliding glazed doors opening to the back garden.

A butler’s pantry and laundry are adjacent to the kitchen.

Kitchen cabinetry is in soft grey colours – Dulux Calf Skin and Dulux Grey Pebble Half – with hardware concealed inside doors and drawers for a streamlined, modern look. A window for the splashback enhances the openness and light and provides a view of the side garden.

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The kitchen is part of an open-plan living space that includes the lounge and dining area; Sensa is used for the plinth in the lounge area;

Kitchen benchtop The enormous kitchen island stands out against this neutral and natural backdrop. It is clad with Sensa Bianco Antico by Cosentino, a granite sourced from Brazil and India with appealing colours and distinctive veining. The Sensa benchtop wraps down and around the sides of the island to form a thicker section at the front, which gives it more visual weight. Strip lighting underneath the benchtop casts a warm glow on the recessed front.

Cosentino has introduced two Brazilian quartzite colours to its Sensa range. The two new colours, Taj Mahal and White Macaubas, join the Sensa Premium Collection and feature the exclusive Senguard NK stain protection.

The two new surfaces are the first quartzites to join the Sensa by range. Quartzite is a very hard metamorphic rock that is composed almost entirely of quartz and is the ideal alternative for end-users who are looking for a natural stone that is more durable and hardwearing than traditional marbles, whilst offering a similar look.

Both Taj Mahal and White Macaubas offer an excellent level of stain protection, including against acidic substances commonly found in household kitchens, with no need for special daily maintenance. Anchored to the surface of the stone, the Senguard NK stain protection is also UV resistant allowing the natural stone surfaces to be used indoors and outdoors while still allowing the stone to breathe and preserve its natural colour. The latest surfaces also come with certification that makes them safe for contact with food.

White Macaubas offers a soft palette of greys and whites. This light Brazilian quartzite is marked with thin linear veining, for a distinctive and elegant look that is reminiscent of classic marble. Taj Mahal has a soft cream ivory background with hints of warm brown veining. They are available in thicknesses of 2cm and 3cm.

“The large island bench is a visually empowering statement.

It invites visitors to gather around the island and supports buffetstyle entertaining,” said Rina. “It is intentionally void of sink and other appliances to provide generous preparation and presentation area and a high-quality aesthetic for the display of food.”

Sensa is a maintenance-free surface with a protective coating that provides high-stain resistance backed by a 15-year warranty. It is also used for the kitchen bench; in the butler’s pantry, where it’s paired with metallic latte-coloured tiles; and for the plinth in the lounge area, tying in with the timber flooring and joinery and providing visual balance to the room.

This consistent use of the material

contributes to the harmonious and cohesive aesthetic throughout.

Dekton® by Cosentino is used for the laundry benchtop in the colour called Galema. It is made with raw materials such as glass, porcelain and quartz.

This ensures that the surfaces are highly resistant to fire, heat, stains and scratches. As in the kitchen, grey provides a neutral and enduring backdrop, but Galema has greater intensity.

“It is a modern, timeless design with practical finishes that will appeal to a broad range of clients,” said Rina.

Sensa is Cosentino’s brand of protected natural stone. The granites and quartzites are subjected to a treatment that makes them highly stain resistant. It comes in a wide range of colours, each with a specific finish: suede, polish or caresse. ■

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ASAA

Dedicated to the promotion of Australian stone at home and overseas. ASAA seeks to develop standards of excellence in performance and product supply, and to facilitate greater co-operation between the various sectors and competing entities of our industry.

TM

MEMBERS OF THE AUSTRALIAN STONE ADVISORY ASSOCIATION INCLUDE: Australian Processors & Suppliers of Stone Quarriers of Australian Stone Stone Fixers, Landscapers, Geologists, Building Contractors, Sculptors, Educators Manufacturers of Adhesives, Grouts, Sealants & Waterproof Membranes Wholesalers/Importers, Resellers of Stone Suppliers of Machinery/Equipment Government Agencies, Professional Service Providers, Associations

To find out more about the benefits and why you should become a member of the Australian Stone Advisory Association email info@asaa.com.au or call 0421 388 127.

ASAA MEMBERS

www.asaa.com.au

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CONTENTS OF THE ASAA MANUAL

Visit www.asaa.com.au to download a FREE version of ASAA’s new guide to ‘Sealing and maintaining natural stone’.

Sealer Selection Guide available for FREE DOWNLOAD from www.asaa.com.au

Geology of Stone Standards & Specifications Design Manual Stone Selection ASAA members enjoy a 50 per cent I Stone Testing saving when they purchase the ASAA Natural Stone Design Manual.

Granite To join or order a manual call Limestone 03 9888 3587 or email Marble & Onyx info@asaa.com.au Sandstone Travertine Over 450 copies sold to specifiers Slate Basalt The manual exceeds 390 pages. Each section Installation has been carefully peer reviewed.

Horizontal Surfaces Vertical Surfaces AVAILABLE AS A DIGITAL DOWNLOAD Wet Areas To place an order call 03 9888 3587 Natural Stone Tiles during business hours or send an – fixing methods email to info@asaa.com.au.

Residential Stone Countertops Capping & Sills Cost: Stone Furniture ASAA Members $132 Architects $132 (includes GST) Stone Faced Veneer/Pre-cast Non-Members $264 Concrete Allow 24 hours confirmation before download.

Cleaning & Maintenance Digital version is licensed to the purchaser.

Restoration/Refinishing We accept Mastercard & VISA Slip Resistance of Stone Active Australian Quarries ALTERNATIVELY ORDER THE CD VERSION Allow $22 for registered mail and handling Images of Natural Stones of Australia Glossary of Stone Industry Terms Modelled on the Marble Institute of America Dimension Stone Design Manual, the ASAA Natural Stone Appendix (Production Table, Design Manual comprehensively covers geology, stone selection, installation, care, maintenance and MOHS Scale, Applicable ASTM restoration. Contains references to applicable standards and test methods, an extensive glossary, list of Standards & Tests) quarries, prime suppliers of stone and related allied products.

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© This copyrighted work is jointly owned by the Marble Institute of America Inc. and the Australian Stone Advisory Association Ltd and may not be reproduced, transmitted and otherwise disseminated without the express written consent of the Marble Institute of America Inc. and the Australian Stone Advisory Association Ltd.

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ASAA

Australian Stone Architectural Awards The following pages feature five new entries to the ASAA Architectural Awards.

Planning is underway to have the winners presented with their awards at the DesignBuild event in 2019. The last round of entries will appear in the first edition of Discover Stone magazine next year, and the judging will take place around that time.

The awards are an initiative to celebrate the best use creative use of natural stone in Australian projects.

Participants are invited to enter in two main categories: • Australian natural stone • Imported stone Entries are based on six main categories: • Best commercial project • Best civic project • Best export project • Best restoration project • Best sculpture/public art • Best residential project The imported stone categories include: • Best commercial • Best residential The latest entries will be judged by members of the Australian Institute of Architects. An entry will also be chosen from the six category winners in the Australian natural stone segment to become the main award winner.

Criteria for award entries have been established by the ASAA in conjunction with the Australian Institute of Architects. They include: • An architect must be involved in the project • The project must be completed after 30 June 2013 • Entries can be initiated by the project architect, stone producer, stone supplier, installer, builder or designer • Entrants for the imported stone categories must be members of ASAA • The project must display good design values An entry form can be downloaded from the ASAA website, www.asaa.com.au. Entries should be accompanied by: • A general description of the project and stone used (ie. type, sizes and quantities) • Details of the architectural practice, the installer and stone supplier • High resolution photographic images of the stone work For more information, please visit the ASAA website or email info@asaa.com.au.

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CATEGORY

AUSTRALIAN STONE - BEST COMMERCIAL PROJECT PROJECT: Edenbrook residential community LANDSCAPE ARCHITECT: Rounsefell Design BUILDER/DEVELOPER: Ingenta Property Group STONE SUPPLY: Capricorn Sandstone SANDSTONE RETAINING WALL CONSTRUCTION: Hendrie Constructions STONEMASON: Bob Beezley LANDSCAPES: Greenlife Constructions

The Edenbrook development which lies just seven kilometres north of Rockhampton’s CBD in Queensland is the largest community related project underway in the vicinity. It will cost approximately $112 million, over a proposed 20-year period. Ultimately it will provide homes for over 1,000 families.

Sandstone, a natural choice The prime objective of the project is to create a community that will enjoy the advantages of the surrounding natural environment, and its abundant parklands. This is paired with close proximity to the city of Rockhampton.

Edenbrook is designed to strike balance between country living and city convenience, enhanced by a combination of quality-built form, and leisure facilities, which include five kilometres of bike and hike trails. It is anticipated that the project will appeal to aspirational buyers.

Edenbrook occupies 174 acres of moderately undulating land. One of the key elements of sustainable “green” building lies in in sourcing, wherever possible, locally manufactured materials. This will avoid the costs associated with transporting imported goods to site.

The specified sandstone was produced by Capricorn Sandstone. Its quarry is located a mere 30 minutes away from the development. The warm, rustic appeal of the sandstone

provides a solid and welcoming aesthetic which dovetails perfectly with broad scope of the project.

From Tony Stock

Above: The masterplan for the Edenbrook development in Rockhampton (QLD)

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Heart of stone Yagan Square is located in Perth’s CBD in Western Australia. The project is an integral part of the Perth City Line development. The square is named after a famous warrior from the Noongar people.

Stone supplier, UrbanStone has developed a reputation for its ability to bring locally quarried premium natural stone products to market, in particular granite.

For this project, UrbanStone quarried in excess of 800 tonne of granite from two quarries located close to Bruce Rock, a town in the Eastern Wheatbelt region of Western Australia. Bruce Rock (also known as Austral Juperana) and Austral Coffee granites were hand carved and processed to create over 1,000 individual pieces. They were used to

connect a number of enticing water features called the Source, the Drop, the Stream, the Scoop, North-East stream, the Cascade and Pool.

The Yagan Square project is designed to be an inclusive, welcoming and interactive attraction that reflects the characteristics of the Western Australian landscape. The key stone elements, each weighing between one and 14 tonnes, were positioned by the MG Group using a number of cranes. Sculptures of black swans, swamp hens and gilgies feature in the tracks and trails of stone.

Bruce Rock is a durable, beige/buff coloured fine grain granite with black specks. The surface can be honed, exfoliated or polished.

From Tony Stock

CATEGORY

AUSTRALIAN STONE - BEST CIVIC PROJECT PROJECT: Yagan Square CLIENT: Metropolitan Redevelopment Authority ARCHITECTS: Lead architect, Lyons Architecture Melbourne and Iredale Pedersen Hook LANDSCAPE ARCHITECT: Aspect Studio WATERFRONT FEATURE ARTIST: Dr Jonathon Tarry CONSTRUCTION: Doric STONE SUPPLY: UrbanStone SUPPLIED STONE: Bruce Rock and Austral Coffee granite INSTALLATION: MG Group

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Flowing stone

CATEGORY

AUSTRALIAN STONE - BEST RESIDENTIAL PROJECT PROJECT: Private residence Avalon (VIC) ARCHITECTURE: Mark Hurcum Design Practice BUILDER: Yuncken Builders INSTALLATION: StoneSmart Pty Ltd STONE MATERIALS: Gosford Quarries Brown range Below: Gosford Quarries’ Mt White Brown Gang Sawn Cladding range.

Gosford Quarries have been quarrying and processing sandstone in Australia for close to 100 years. The company’s products have been widely specified for use in iconic restoration projects, including St. Mary’s Cathedral, Sydney Town Hall and the Parliament Buildings in Melbourne. Its sandstone has also been used in contemporary projects such as the Westfield Tower, Sydney Hilton and the Museum of Contemporary Art. At the same time, sandstone is often used in residential developments and private residences where it is highly valued for its natural aesthetic and durability. It blends harmoniously within the built environment.

The featured residential dwelling in this project is located in Avalon, Victoria. The property has been

designed with an aeronautical theme which befits its location.

Gosford Quarries’ Mt White Brown sandstone was used to construct steep external walls and abutments.

In addition, 185 square metres of gang-sawn 100, 200 and 300mm courses of mid-brown material flows from the interior walls of the property on to the external facade, where the same formats feature in a split-face finish.

Sandstone has multiple uses as a pure construction material, durable paving and attractive cladding, which is equally at home in interior or external locations, including poolside.

In this instance, sandstone is employed in the garden to construct a retaining wall and steps which lead from the road side to a boat shed.

From Tony Stock

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Style and grace CATEGORY

AUSTRALIAN STONE - BEST RESIDENTIAL PROJECT LOCATION: Malvern, South Australia ARCHITECTURAL DESIGN/ DRAFTING: Abela Design & Drafting BUILDER: Heritage Building Group STONE SUPPLY: Kanmantoo Stone STONEMASONS: AD Clay & Masonry

Kanmantoo Bluestone quarry is located a short distance from Adelaide (SA). The extracted stone featured in this eye-catching project is approximately six to eight million years old. It should come as no surprise to discover that its warm, autumnal colouring corresponds almost perfectly with the surrounding Adelaide Hills.

In spite of its nomenclature the Kanmantoo product bears little resemblance to the grey/ blue colour tones of the bluestone which abounds in neighbouring state of Victoria, or in other parts of the world. However, like its

Victorian counterpart it is both rugged and durable, and capable of withstanding substantial volumes of foot traffic.

In recent times, Kanmantoo has been specified for use right around Australia, in both residential and commercial projects. While it is largely used as an internal and external construction material, it can be used in a number of ways including slabs, blocks, tiles and cobbles. For example, thousands of square metres of Kanmantoo cobbles were laid at Adelaide Oval.

The featured private residence is located in the inner southern suburb of Malvern in South Australia.

Highlights include walls constructed from solid blocks of Kanmantoo dimension stone, which illustrate the individual and unique colouring of each piece of stone.

The meticulously designed and installed turret of stone emphasises the traditional values of this Victorian era property, complete with elegant tessellated tiles, open fireplaces, imposing windows and solid timber doors.

From Tony Stock

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The mechanics of success CATEGORY

AUSTRALIAN STONE - BEST COMMERCIAL PROJECT ARCHITECT: GHD Pty Ltd DESIGNER: International Conservation Services MAIN CONTRACTOR: Manteena INSTALLATION: Pacific Stone STONE SUPPLY: Euromarble STONE DESCRIPTION: Carrara marble from Catani quarry, Italy

In August 2017 GHD Pty Ltd and International Conservation Services undertook the rectification of the façade at the National Library of Australia in Canberra (ACT). The project involved the removal and replacement of 284 Carrara marble panels and capping stones situated on the upper cornice, located 22 metres above the library’s podium. The original panels which were installed approximately 50 years ago, were beginning to show signs of erosion caused by the effects of weathering.

The imported marble was thoroughly tested prior to installation to ensure its durability and strength.

Main contractor, Manteena and Pacific Stone got involved in the project to remove the existing material and

undertake its replacement. Work was carried out on an elevated platform.

The stone panels and capping were mechanically fixed to a height of 22 metres, to a ventilated sub-frame system using brackets and anchors to secure each unit.

Mechanical fixing systems are generally employed when tiles or panels are fixed at heights in excess of 3.8 metres. This reduces the risk of units of tile or stone adhered with adhesive from delaminating from the background.

Over 4,000 undercut anchors were used to attach approximately 450 square metres of marble to more than 350 linear metres of rail attached to the sub-frame system.

From Tony Stock

Clockwise from top: The National Library of Australian façade after conservation works; New fixing detail; Detail of old and new panels during the rectification process; New fixing bracket.

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Book matched marble Marble has been used for a new, award-winning boutique hotel in the UK, writes international correspondent Joe Simpson.

executing high quality projects within tight time and budget constraints.

This project drew on the firm’s deep experience in planning and listed building consents, technical compliance, and methods of construction and procurement.

U

nassuming framed wrought iron gates provide a subtly low-key entrance to what has rapidly established itself as one of London’s most stylish and original new hotels.

It took five years of planning and painstaking construction, not to mention GBP45 million, to artfully convert a former Victorian office block in Fitzrovia into a cool, urban boutique hotel. It is a space that is spiritual, otherworldly, relaxing and more than a little controversial.

Stone features The Mandrake was designed by London-based practice Manalo & White Architects. Established in 1999

by Brian Greathead, this design firm has a reputation for conceiving and

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Throughout the hotel, 16 different marbles and granites were used in the guest bathrooms, bars and washrooms, as well as the lift floors. The public washrooms in the basement made use of Nero Marquina in the gents and Mystery White in the ladies. Both of these were combined in a dramatic geometric design on the walls and floor of the shared hand wash area. The design was continued in polished Neolith Estatuario and Nero San Marcos in a leather finish for the basin pedestal.

Popularity

Transformative, pragmatic, and resourceful, the Mandrake also captures Manalo & White’s sense of humour. Much of the firm’s work is playful and inventive, with its own kind of glamour…which pretty much describes The Mandrake in a nutshell.

The Mandrake proves that taking risks and following an instinctive vision, can really pay dividends. The opulent interior makes great use of natural stone which was fabricated and installed by stoneCIRCLE. The penthouse suite has a sumptuous bedroom with bookmatched Greylac marble used on the floor and continuing over the bed pedestal and seating platform and then up the TV wall and headboard.

The top of the dining table was also fabricated in the same marble.

The bathing facilities feature polished Mystery White throughout; for cladding, vanity unit and skirting, include a steam room, dual shower rooms, private and guest toilets, and a spacious jacuzzi under a retractable roof.

The Mandrake suite is encased in white Veronese bookend marble, its focal point is a massive bed with a cashmere mattress. In the bathroom, there is polished bookmatched Black Wave on the floor and vanity unit.

These were paired with copper taps and basins to striking effect. The bathtub, set on a slab of black-veined marble, delivers the opulent aesthetic to a tee.

When the Mandrake opened during London Fashion Week this year, it rapidly became the location of choice for A-listers. And little wonder. The Mandrake is the first hotel from Beirut-born entrepreneur Rami Fustok. He is the son of the sculptor Bushra Fakhoury. Rami’s interior designer sister, Tala Fustok, styled the interior, which features art pieces from both Fakhoury herself and brother Malec.

The design feels both very personal and utterly professional. Tala Fustok’s creativity is also somewhat subversive. For instance, in the public areas, carefully curated surrealist sculptures reinforce the impression that nothing in this hotel is quite what it seems at first.

“I wanted to create an environment where people could lose themselves,” says Rami Fustok. “I wanted them to enter another world.”

In the lobby, industrial-style walls complement an understated, yet stylish reception, desk. It is illuminated by a large Gothic-style wax candle chandelier by Lara Bohinc, and soft ambient lighting, evoking a sense of peace and the allure of drama.

Vibrant artwork by Jonas Burgert energises the walls; while Nucleo’s resin cubes with petrified wood are dotted around the lobby next to plum and aubergine armchairs and sofas.

Bespoke rugs from Ateliers Pinton in the same colour palette soften the look.

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The theme of outdoor-indoor living runs throughout the building, with natural light and a generous terrace elevating most of the public area. A modest palm courtyard looks up to the terrace, above which is a generous living wall where trails of jasmine and flowering passion fruit cascade down.

In all senses, the Mandrake has been designed to be an oasis of calm.

The dramatic 30ft long Labradorite bar, with its vivid turquoise patches, is one of the hotel’s star turns. Here traditional panelled mahogany panelling is balanced by a naturetheme treatment with rich greens, French fabrics and textures of green, purple and red.

The Mandrake is an authentic boutique hotel, with just 30 guest bedrooms, three suites and an upmarket penthouse located across four floors. Each space has been created to offer a chic, cosy, refuge. They surround the interior courtyard, and the overall effect, in Rami Fustok’s words, is “a glamorous constructed garden of Eden”.

“I wanted to keep the feel of the building’s natural, raw energy,”

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he explains. To this end, the wellproportioned rooms and high ceilings of the Victorian shell have been preserved. However clean lines, rather that the unusual period mouldings, provide a subtle alteration of the mood. Striking one-off items of vintage furniture sit against dark paint tones, with bold colour accents provided by powerful artwork.

Room style The Mandrake hotel rooms provide a chic, cosy, quiet, high-ceilinged refuge from the bustling heart of London. All feature double beds with mattresses and toppers handmade by Naturalmat, from organic and natural fibres. These rooms also have the expected modern touches, such flat screen HDTV with full cable access, complimentary high-speed WiFi, and a safe. All rooms also have their own masks for guests to play with, a rather unusual touch!

The Newman rooms are secluded west-facing rooms of generous proportions decked with hardwood floors and featuring elegant vintage and contemporary furniture.

The Terrace rooms have double doors that open onto the hanging gardens and communal terraces. All have their own terrace furniture and courtyard view.

The junior suites are cool contemporary spaces combining vintage crystal chandeliers, antique hammered brass fittings and Carrara marble bathrooms, with chrome clawfoot free-standing bathtubs.

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The Mandrake suite also has a freestanding bathtub, a Bedouinstyle tented bed, black and copper accented WCs and a bookmatched silver wave marble bathroom. Painted in dark sultry tones and featuring a luxurious bed generously swathed in fabric.

And, finally, the penthouse is a dashing contemporary apartment on the top floor of the hotel, flooded with rooftop light. There is a private and guest WC with a bathroom, which comprises of a steam room, dual showers and a state of the art, spacious Jacuzzi under a retractable roof.

Dining and drinking The Mandrake features the criticallyacclaimed, Michelin-starred, Hong Kong restaurant Serge et le Phoque.

Here, the menu pays homage to Head Chef Frédéric Peneau’s Spanish and French heritage, offering a selection of tapas-style sharing plates.

A second option is the Private Dining Room: a stylish, red lacquered salon where paint-effects really come to the fore.

The Waeska bar serves botanicalbased cocktails alongside rare and unusual brands from all over the world. It is an elegant, yet comfortable space, featuring retractable glass doors that open onto the courtyard.

It continues the art theme, with an eclectic collection of objects d’art adorning the walls.

The Serge bar focuses on wines and champagnes from smaller producers. And there is Jurema, designed by world-renowned landscape architects Bureau Bas

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Smets. The Jurema bar, located on the first-floor terrace, is reserved exclusively for guests. It is a laidback space with a wooden shackstyle bar surrounded by a lush planting.

And if the interior is not enough to relax guests, the Mandrake has another surprise up its sleeve: Slavomir Latko. He is an holistic therapist who offers an original form of integrative bodywork and sound therapy. Latko combines an ancient

form of Hawaiian massage art with sonic acupuncture, sound massage and other techniques.

The Mandrake has dared to be different ‌ and it has paid off well.

It has already won the award for best European hotel under 50 rooms at the International Hotel & Property Awards 2018. At the Mixology18 Awards, it carried off the prize for Hospitality Interiors Project of the Year. More awards will certainly follow for this exceptional creation. â–

Design details Architect: Manalo & White www.manaloandwhite.co.uk Interior designer: Tala Fustok tala@talafustok.com Landscape architect: Bureau Bas Smets www.bassmets.be Stone supplier: stoneCIRCLE www.stone-circle.com Tiles: Fired Earth www.firedearth.com

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High gloss quartz One of the most high-profile launches at the Revestir exhibition in Brazil earlier this year was Topzstone, a new brand of natural quartz surfaces Topzstone from Brazilian company Grupo Guidoni integrates sophistication, beauty, and technical quality. It offers 43 different natural quartz designs that have different shades and contemporary styles. It is a collection with a huge variety of nuances, providing intriguing design options for floors, walls, panels, staircases, worktops, sinks, and furniture.

The combination of the purity of natural quartz with the latest technology delivers striking finishes, great durability and resistance to scratches, stains and impact.

Marking itself out as a stone company with ambition, Guidoni’s 105sqm stand at Revestir was designed by São Paulo architects Andrea Teixeira and Fernanda Negrelli. Their creation brought to the fore all the versatility, beauty and design

EDITOR Betty Tanddo betty.tanddo@elitepublishing.com.au

of the Guidoni products that focused on neutral tones. The mixture of natural materials, a characteristic feature of the practice’s work, was strongly present, with stone and wood coexisting in harmony. The stand was built by Top Mármore, an expert stone project company.

The Guidoni Group is the largest exporter of stone in Brazil. It comprises more than 20 companies active in the extraction and processing of natural stones, and is one of the largest granite producers and traders in the world.

In all, the group supplies local and international market with 15,000sqm stone blocks per month and processes 170,000sqm of natural stone.

With nearly 30 years’ expertise in the natural stone market, Grupo Guidoni now exports classic and exotic rocks to more than 70 countries. ■ Story by international correspondent Joe Simpson

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INTERNATIONAL CORRESPONDENT Joe Simpson joe.simpson@elitepublishing.com.au ADVERTISING SALES MANAGER Sandie Velkovska sandie@elitepublishing.com.au CIRCULATION MANAGER Georgia Gilmour georgia.gilmour@elitepublishing.com.au GRAPHIC DESIGN Uber Creative Phone: 03 9988 6112 connect@ubercreative.com.au www.ubercreative.com.au PRODUCTION For artwork and production enquiries please email: production@elitepublishing.com.au PRE-PRESS Prominent Digital PRINTED BY Prominent Press Pty Ltd ELITE PUBLISHING CO PTY LTD PUBLISHERS OF: Flooring Magazine, Discovering Stone Magazine, Finishes & Surfaces Magazine, Tile Today Magazine and Supplier Magazine.

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