Thread Repair Kit Catalogue

Page 1


HOLDING AUSTRALIA TOGETHER SINCE 1968

Single Size Kits

KITS INCLUDE:

• Tap & drill.

• Installation & break off tools.

• 12 inserts (4 of each size).

Imperial Kits

CTRK3NC 3/16” UNC 4mm 6mm 10mm

CTRK3NF 3/16” UNF 4mm 6mm 10mm

CTRK4NC 1/4” UNC 4mm 6mm 8mm

CTRK4NF 1/4” UNF 4mm 6mm 8mm

CTRK5NC 5/16” UNC 5mm 9mm 12mm

CTRK5NF 5/16” UNF 5mm 9mm 12mm

CTRK6NC 3/8” UNC 7mm 11mm 16mm CTRK6NF 3/8” UNF 7mm 11mm 16mm

Metric Kits

Metric Kits

MULTI Size Kits

KITS INCLUDES:

• 5 Tap & drill.

• 5 installation & break off tools.

• 60 inserts (4 of each size).

CTRKMET-5 Kit (5-Sizes)

CTRKUNF-5 Kit (5-Sizes)

Sizes Insert Length UNF 3/16” 3/16” UNF x 4mm 3/16” UNF x 6mm 3/16” UNF x 10mm UNF 1/4” 1/4” UNF x 4mm 1/4” UNF x 6mm 1/4” UNF x 8mm UNF 5/16” 5/16” UNF x 5mm 5/16” UNF x 9mm 5/16” UNF x 12mm

CTRKUNC-5 Kit (5-Sizes)

x 4mm 3/16”

M10 x 1.50mm 7mm 10mm 15mm

M12 x 1.75mm 8mm 13mm 18mm

3/8” 3/8” UNF x 7mm 3/8” UNF x 11mm 3/8” UNF x 16mm

7/16” 7/16” UNF x 9mm 7/16” UNF x 13mm 7/16” UNF x 17mm

x 6mm 3/16”

x 10mm

1/4” 1/4” UNC x 4mm 1/4”

x 6mm 1/4” UNC x 8mm

5/16” 5/16” UNC x 5mm 5/16” UNC x 9mm 5/16” UNC x 12mm

3/8” 3/8” UNC x 7mm 3/8” UNC x 11mm 3/8” UNC x 16mm

7/16” 7/16” UNC x 8mm 7/16” UNC x 13mm 7/16” UNC x 17mm

Insert Refills

Imperial Insert Refills

CTRC34 3/16” UNC x 4mm

CTRC36 3/16” UNC x 6mm

CTRC310 3/16” UNC x 10mm

CTRF34 3/16” UNF x 4mm

CTRF36 3/16” UNF x 6mm

CTRF310 3/16” UNF x 10mm

CTRC44 1/4” UNC x 4mm

CTRC46 1/4” UNC x 6mm

CTRC48 1/4” UNC x 8mm

CTRF44 1/4” UNF x 4mm

CTRF46 1/4” UNF x 6mm

CTRF48 1/4” UNF x 8mm

CTRC55 5/16” UNC x 5mm

CTRC59 5/16” UNC x 9mm

CTRC512 5/16” UNC x 12mm

CTRF55 5/16” UNF x 5mm

CTRF59 5/16” UNF x 9mm

CTRF512 5/16” UNF x 12mm

CTRC67 3/8” UNC x 7mm

CTRC611 3/8” UNC x 11mm

CTRC616 3/8” UNC x 16mm

CTRF67 3/8” UNF x 7mm

CTRF611 3/8” UNF x 11mm

CTRF616 3/8” UNF x 16mm

Metric Insert Refills

CTRM352 M3 x 0.5 x 2mm

CTRM353 M3 x 0.5 x 3mm

CTRM354 M3 x 0.5 x 4mm

CTRM473 M4 x 0.7 x 3mm

CTRM474 M4 x 0.7 x 4mm

CTRM475 M4 x 0.7 x 5mm

CTRM583 M5 x 0.8 x 3mm

CTRM585 M5 x 0.8 x 5mm

CTRM587 M5 x 0.8 x 7mm

CTRM603 M6 x 1.00 x 3mm

CTRM606 M6 x 1.00 x 6mm

CTRM609 M6 x 1.00 x 9mm

CTRM805 M8 x 1.25 x 5mm

CTRM808 M8 x 1.25 x 8mm

CTRM812 M8 x 1.25 x 12mm

CTRM101007 M10 x 1.00 x 7mm

CTRM1010010 M10 x 1.00 x 10mm

CTRM1010015 M10 x 1.00 x 15mm

CTRM101257 M10 x 1.25 x 7mm

CTRM1012510 M10 x 1.25 x 10mm

CTRM1012515 M10 x 1.25 x 15mm

Metric Insert Refills

CTRM1215013 M12 x 1.50 x 13mm

CTRM1215017 M12 x 1.50 x 17mm

CTRM121758

CTRM1415019

CTRM1615011

TAP & Drill Replacement

1 tap & 1 drill in each replacement pack

Metric

Tap & Drill Replacement

CTRM305TB CTRK305 CTRM407TB CTRK407

CTRM508TB CTRK508 CTRKMET-5

CTRM6100TB CTRK6100 CTRKMET-5

CTRM8125TB CTRK8125 CTRKMET-5

CTRM10100TB CTRK10100

CTRM10125TB CTRK10125

CTRM10150TB CTRK10150 CTRKMET-5

CTRM12125TB CTRK12125

CTRM12150TB CTRK12150

CTRM12175TB CTRK12175 CTRKMET-5

CTRM14125TB CTRK14125

CTRM14150TB CTRK14150

CTRM16150TB  CTRK16150

Imperial

Tap & Drill Replacement

CTRC3TB CTRK3NC CTRKUNC-5

CTRF3TB CTRK3NF CTRKUNF-5

CTRC4TB CTRK4NC CTRKUNC-5

CTRF4TB CTRK4NF CTRKUNF-5

CTRC5TB CTRK5NC CTRKUNC-5

CTRF5TB CTRK5NF CTRKUNF-5

CTRC6TB CTRK6NC CTRKUNC-5

CTRF6TB CTRK6NF CTRKUNF-5

Self Tapping Thread inserts

1 or 2 thread inserts

1 Nut and bolt

Imperial

Part No. To Suit

CTI-625 UNC 1/4″

CTI-631 UNC 5/16″

CTI-637 UNC 3/8″

CTI-644 UNC 7/16″

CTI-650 UNC 1/2″

CTI-725 UNC 1/4″

CTI-731 UNF 5/16″

CTI-737 UNF 3/8″

CTI-744 UNF 7/16″

CTI-750 UNF 1/2″

Metric

Part No. To Suit

CTI-05

CTI-06

CTI-08

CTI-10

CTI-12

CTI-10125

CTI-12125

CTI-12150

M5x0.8mm

M6x1.00mm

M8x1.25mm

M10x1.5mm

M12x1.75mm

M10x1.25mm

M12x1.25mm

M12x1.5mm

1 Self tapping spark plug insert Self Tapping SPARK Plug inserts

Metric

Part No. To Suit

CTI-140 M14x1.25mm Short

CTI-141 M14x1.25mm Long

THREAD RESTORE FILE METRIC

• Metric Pitch Sizes: 0.80mm 1.00mm 1.25mm 1.5mm 1.75mm 2.0mm 2.5mm 3mm

• Use on Internal or external threads.

• Suitable for both left and right hand threads

• Designed for use in hidden & narrow areas

• Restores threads that are bent or damaged from rust, cross-threading or removing corrosion

• Works on screws, bolts, and studs

• Overall Width 15mm

• Overall Length 230mm

Part No. CTRF-M

THREAD LUBE STICK

• Ideal For: screws, bolts, nails, sliding drawers, latches, zippers and applications when a non-greasy lubricant is required.

• Solid lubricating stick for household and industrial applications

• Ideal for freeing jammed drawers, windows etc.

• Enables screws and bolts to screw in easier

• Does not stain and is safe to handle

• Apply lightly to a clean surface

• Pack Size: 1

Part No. CTLS1

THREAD RESTORER TOOL

• Twin HSS blade adjusts automatically to thread diameter and pitch.

• M4-M45 (4-45mm) / 5/32” to 1-3/4”

• Knurled Grip Adjustment

• Zinc body, CR-plated Part No. CTRT-1

THREAD REpair guide

• To start the process, choose the length of thread coil required for the job, use the HSS drill bit from the kit (Fig. 1 and 2).

• Drill out the damaged thread deeper than the coil being used to allow for the tap to cut a good thread for the entire length of the coil (Fig. 3).

• With the tap supplied from the kit tap out the hole to the required length for the coil, use a good lubricant to help this part of the process to go smoothly (Fig. 4).

• Place the coil to be used on the insert tool with the cross pin at the end to be inserted into the hole first, or it will not work (Fig. 5 and 6).

Fig. 1 We have a stripped thread as shown.

Fig. 5 Get rid of the shavings with compressed air before and after drilling and tapping.

Fig. 2 Choose a coil insert slightly bigger than the thread to repair – with the same internal size as the original hole is recommended.

Fig. 6 Slide the installation tool into the insert, lodge the pin of the coil into the notch of the tool.

• With some downward pressure start screwing the insert into the tapped hole. This process does take some effort to start but keep screwing in the insert until it is just under the edge of the surface (Fig. 7).

• Now insert the break-off tool into the inserted coil, it will stop at the cross pin. With a hammer give the break-off tool a tap and the pin will break off. Now your job is complete, just clean up and can get back to reassembling your job using the original fastener size (Fig. 8).

Fig. 3 Use the coupled drill bit to drill a hole deep enough to fully seat the thread insert.

Fig. 7 Wind the insert down until it is below with the hole. Use the break-off tool and place it through the insert. Give it a few taps with hammer to break the pin.

Fig. 4 Tap a thread into the hole. Make sure that it is perpendicular to the surface when tapping.

Fig. 8 You can use a fastener of the original size again.

WHY CHAMPION FASTENERS?

Champion Fasteners offers a comprehensive range of Thread Repair Kits. This range has been selected to suit the requirements of the professional automotive and engineering industries. To ensure our quality is maintained we only source the best possible products which conform to international specifications. Being 100% Australian owned and operated, we always endeavour to support local suppliers and the community at every opportunity we get. Our quality coupled with a high customer focus has forged Champion as a leader in specialty fasteners and consumables.

DISTRIBUTED BY:

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.