Renewable Energy
Thermal monitoring for battery energy storage systems: From research & production to storage & inspections
Working with battery energy storage systems (BESS) can pose many dangers, but thermal imaging can help prevent battery failures, accelerate new battery development, and enable safer inspections.
Battery Energy Storage Systems (BESS) are a key to the success of power utilities that rely on renewable energy. Whether the BESS is in place to ensure power grid stability or is deployed on a smaller scale to help businesses store solar power from their own panels, maintaining their viability requires regular inspections and repairs.
Maintaining safe conditions in and around BESS sites is important yet challenging due to potential temperature fluctuations reaching critical levels and the health risks associated with physically contacting materials within the battery cells. Similar risks are present throughout the manufacturing process, transportation, and initial development stages.
The solution is to perform inspections using an infrared camera. Infrared cameras offer a non-contact, reliable solution for monitoring thermal patterns and identifying issues at every stage of a battery system’s lifecycle. Whether used for handheld inspections and spot checks or integrated into a battery production line, thermal cameras provide a safe and effective way to detect small heatrelated faults before they escalate into major problems.
So, what are some of the risks for working with BESS?
Let’s review some key battery inspection applications and examine how thermal imaging contributes to early fault identification, fire prevention, data-driven insights, and improved safety measures.
Thermal runaway
Industries working with battery systems must take precaution to prevent thermal runaway, a dangerous chain reaction in which rising temperatures spread from one battery cell to another, potentially leading to fires and the release of harmful gases.
During battery production, the process can begin when electrical connections are made and current begins flowing between components, causing a continuous rise in temperature. As the battery heats up, the system voltage decreases resulting in increased current, further accelerating the temperature rise. If left undetected, thermal runaway can result in damaged batteries, product failures, and even facility fires.
Manufacturers can manage thermal runaway with the help of automated thermal monitoring. Fixed-mount thermal cameras can be stationed at storage facilities or along production lines to monitor batteries for rising temperatures. Many of these kinds of thermal sensors are loaded with on-theedge analysis software, so they can sense temperature changes and send alarm information directly into an industrial PLC for data logging and even automatically trigger suppression systems, should temperatures rise beyond a user-defined threshold.
Poor welding
Large BESS battery packs are typically assembled from individual cells, which are welded together to form larger modules, and then placed inside larger battery packs.
Defective welds can result in resistance issues, diminished output, and shorter lifespans.
Thermal imaging offers a reliable method for identifying poor welds, as areas with higher resistance exhibit noticeable temperature variations under electrical load, signalling potential defects.
Cell leakage
Cell leakage can happen at any point in the manufacturing process. Corrosive materials from the battery are almost invisible to the human eye and can both damage the skin and ruin the product.
When the seal of a battery cell is compromised, the liquid electrolyte can leak into the outer layers, creating a detectable temperature variation. Thermal imaging cameras can swiftly identify these minute leaks within seconds, without requiring direct contact with the cells.
Testing phase
Integrating thermal cameras into end-of-line testing and load cycling offers a reliable method for verifying production quality before product shipment.
By detecting temperature anomalies, these cameras help identify hot
spots at connection points within the battery pack and overheating in cells or modules, significantly reducing the risk of fires.
Destructive testing for research and development
The temperature of a failing battery can instantly rise from a normal condition to an explosive combustion. Highspeed thermal imaging is on the best ways for capturing data the moment it happens.
The Battery Innovation Centre (BIC) in Newberry, Indiana frequently relies on FLIR high-speed thermal imaging cameras during nail penetration tests, which simulates a short circuit condition to induce combustion. Before adding high-speed thermal to their testing, BIC researchers attached dozens of thermocouples at a time to measure a battery’s temperature during testing. This provided only limited data and consumed significant time when setting up each test.
Thermal imaging allows BIC to monitor and record rapid temperature changes across the entire battery surface then analyze the entire event frame-by-frame for a deeper understand of a cells behavior when damaged. “When we do a test, we want to collect as much data as possible,” explains Ashley Gordon, Director of Programs at BIC. “We want to have confidence that our data is accurate.”
Not only were researchers able to monitor the entire battery surface, but they could also more accurately evaluate the materials being expelled during tests. Understanding how a battery short-circuits and how the material will ignite enables researchers to better understand the potential danger and how to best mitigate damage should it reach failure.
Inspecting and maintaining BESS
Battery Energy Storage Systems are susceptible to thermal runaway, which can not only lead to fires that are difficult to extinguish but can also release hazardous gases that pose health risks to nearby communities and can potentially cause environmental damage through soil and water contamination. In the worst-case scenarios, BESS fires can lead to property damage and evacuations.
Automated thermal imaging cameras are the go-to solution for preventing disaster at BESS sites. While traditional flame detectors can be used as a preventative measure, they fail in the early stages of a fire detection due to their reliance on visible flames or smoke which may not be immediately present.
Thermal imaging is significantly more reliable as it can trigger alarms and suppression systems from small rises in temperature before anything reaches combustion.
M 07564 748500
https://thermalvisiondirect.co.uk
An electric vehicle battery being inspected for hot spots with a FLIR A70 Smart Sensor FixedMount Thermal Camera
Cell rupture caught using a thermal imaging camera
Editor’s Comments
Welcome to our June issue of Sustainability Today! Explore our hand-picked features on innovative companies across the sustainability, energy, water, recycling & waste management sectors.
The World Biogas Summit and Expo are the world’s leading events solely dedicated to anaerobic digestion (AD) and biogas. Turn to page 6 for a comprehensive preview of the 2025 event due to be held at the NEC in Birmingham on 9-10 July 2025. These are must-attend events and will provide ample opportunities to network and share knowledge and expertise.
On page 4, we are proud to feature Navigate Eco Solutions Ltd as our Nutrient Management Company of the Month. This article explores their innovative software, NavigatePro—a streamlined digital
tool designed to help livestock and arable producers enhance production efficiency, optimise key inputs, and adopt more sustainable management practices. We also highlight their latest addition, the Fertiliser Optimiser Tool, which further strengthens the capabilities of NavigatePro.
Other show previews: Vehicle Electrification Expo 2025.
Other topics covered: Plant & Equipment, Decarbonisation, Air Quality, Recycling & Waste Management, Quarrying & Mining, Renewable Energy.
Don’t forget to send us your latest Business, Industry and Sustainable news and updates and email us at: info@ sustainabilitytoday.co.uk
Contacts
SUS Sales Manager, Harriet Parfitt – 0121 550 7510 harrietparfitt@sustainabilitytoday.co.uk
Editorial, Gina Burton – 07483 931474 – gina@sustainabilitytoday.co.uk
Production Manager, Robert Sharp – production@businessandindustrytoday.co.uk Accounts Department, Paul Whitaker – 0121 824 4742 accounts@businessandindustrytoday.co.uk
For more information or format requirements, see our Media Pack
Unless stated as news, the entire content of this publication is advertorial based. To place an advertorial or an advert, please call 0121 550 7510.
SUSTAINABILITY TOD AY
Company
of the Month 4
NESL has produced NavigatePro, a simple digital solution for livestock and arable producers who wish to improve the efficiency of their production.
The World Biogas
Expo 2025 Preview 6-15
The World Biogas Summit and Expo are the world’s leading events solely dedicated to anaerobic digestion (AD) and biogas.
Vehicle Electrification Preview 18-19
The show will bring together the entire supply chain involved in electric and hybrid vehicle manufacture and development showcasing the very latest technologies for this rapidly growing market.
Recycling & Waste Management 20-21
Bradshaw Electric Vehicles has launched a new range of Refuse Collection Vehicles which are specifically engineered to tackle the challenges of urban and food waste collection.
Decarbonisation 23
Are UK and EU businesses doing enough to decarbonise their fleets, or are they missing a strategic opportunity as regulations tighten and EV technology matures?
Company of the Month 24-25
Hassell’s is a joint supply and service provider, offering clients both a point of sale for leading equipment brands and a full coverage maintenance service.
Nutrient management simplified
In
this issue of Sustainability Today, we are pleased to feature Navigate Eco Solutions Ltd as our Nutrient Management Company of the Month
Established in 2021, Navigate Eco Solutions Ltd (NESL) is a joint venture business between Compass Agronomy Ltd and Orbital Software Solutions Ltd, with Alli Arden providing farm advice and Ian Cocks leading software development.
Based in the Northwest of the UK, near Chester, NESL has produced NavigatePro, a simple digital solution for livestock and arable producers who wish to improve the efficiency of their production, optimise key inputs, and move towards more sustainable management practices.
Used by businesses and independent advisors across England and Wales, NavigatePro has a unique integrated approach, combining nutrient planning requirements with delivery of vital insights into maximising enterprise productivity. Aimed at growers and advisors alike, NavigatePro simplifies the complex management of cropland and natural resources by streamlining inorganic and organic inputs, helping match fertiliser products to crop needs.
The software also produces all the compliance reports that farmers require by law and are inspected against, on an annual basis.
Whilst enabling all farm business types to save money and also protect the wider environment, NavigatePro has a particular applicability to the livestock sector. Alli and her team believe this sector is under-serviced with digital solutions and is in need of greater support in terms of better management of nutrients from both organic and inorganic sources.
“The livestock sector is also generally carbon intensive, so by pushing farmers to making simple changes such as switching to a different fertiliser product, we can make a difference to their farm’s carbon budgets,” added Alli.
NESL has recently developed new functionality to help farmers select and apply fertiliser products that are best suited to their specific farming systems. Working with associated environmental metrics, including GHG intensity, ammonia-N mitigation, NavigatePro also helps minimise excess nutrients in the natural environment due to product choice.
Building on the success of NavigatePro – which has already begun to break the cycle of traditional, habit-driven management decisions—NESL has introduced the Fertiliser Optimiser Tool. This new feature enhances NavigatePro by streamlining nutrient management planning, ensuring farmers choose the most appropriate fertiliser products. It also enables reporting on greenhouse gas emissions, supporting more sustainable and informed decision-making on the farm.
“The tool automates nutrient management by matching fertiliser products to the crop’s actual nutrient demand. This avoids applying products with unsuitable nutrient ratios and over- or undersupply of essential nutrients. It also ranks the bestmatched products based on their greenhouse gas (GHG) intensities and the risk of excess Phosphate and Ammonia-N emissions, both in terms of embedded and field emissions. This allows farmers to choose products that minimise nutrient loading risks and carbon intensity.
“No other ag software offers this level of automated nutrient planning. We’ve collaborated with RSK ADAS, a respected research organisation, to ensure the Fertiliser Optimiser Tool maintains technical and agronomic integrity.”
Furthermore, the Fertiliser Optimiser Tool is advantageous in helping better manage all nutrients on farm and ensuring farmers keep their compliance obligations updated each year for NVZ and farming rules for water.
NESL’s extensive database covers a wide range of fertiliser products available in the UK market, and its continually expanding. “Most fertiliser suppliers support our independent approach and are keen to have their products included—many are already carbon footprinting their operations and products,” stated Alli.
What’s more, based on advice from the AHDB RB209 nutrient management guide, there is scope for farmers to complete nutrient planning for themselves. If you are a farmer and need guidance on nutrient management, NavigatePro can connect you with a team of advisors who can provide
independent advice and create nutrient plans and compliance reports on your behalf.
As a startup company that has only been in the market a few years, NESL aims to be part of the transition towards lower carbon food production that the Arable and Livestock industries are adopting. With its unique, purpose-built revolutionary products and systems. NavigatePro and the Fertiliser Optimiser Tool have both made incredible changes to the running of farms, helping advisors and farmers to automate processes and remove any sustainable ramifications.
NavigatePro has also been invaluable in helping farmers access Sustainable Farming Incentive funding (SFI) which subsidies nutrient management advice. We asked Alli what else is expected from NESL in in terms of additional products & services.
“We have a comprehensive development plan in place that focuses on enhancing the current user experience and adding new usability features based on user feedback. As part of this roadmap, we also aim to integrate with other small agri-tech software providers who currently lack nutrient management functionality – creating a more connected and efficient ecosystem. The Fertiliser Optimiser Tool, will also be further developed to include more crops, such as potatoes, sugarbeet, soft and top fruits and field vegetables.”
M 07767 605202 contact@navigateecosolutions.com www.navigateecosolutions.com
Biogas community to gather at leading industry events
The World Biogas Summit and Expo are the world’s leading events solely dedicated to anaerobic digestion (AD) and biogas, attended by industry leaders, policymakers and technology providers from around the world. This year’s gathering will be held on 9-10 July at the NEC in Birmingham.
Organised by the UK’s Anaerobic Digestion and Bioresources Association (ADBA) in partnership with the World Biogas Association (WBA), the World Biogas Expo is the world’s leading exhibition dedicated to the biogas and AD sectors. Visitors will be presented with the latest innovations, services and technologies driving progress in the industry. Over 150 companies will exhibit on products and activities relating to AD, agriculture, land management, waste and recycling, utilities and more – making this the essential event for buyers and all those looking
to increase plant efficiency, improve productivity and boost profitability.
Attendees will also enjoy two days of technical and product presentations in the Engine Room theatre – a compelling window into market and regulatory trends and the operational progress that are taking this industry to the next level.
The co-located World Biogas Summit is a senior level forum which will highlight the increasingly significant role the biogas industry plays in providing solutions to climate change and other global challenges – such as energy and food security as well as air and ocean pollution. With a stellar list of speakers past and present, the Summit will discuss how to mobilise climate financing and showcase innovative technologies, among other pressing topics for the sector. It will continue to highlight the huge potential of the biogas sector in promoting the transition to clean energy and decarbonised agriculture, to achieve food security, sustainable waste management
and a circular economy.
Both the Summit and Expo will also provide ample opportunities to network and share knowledge and expertise. These are must-attend events for anyone interested in exploring this rapidly growing and game-changing industry.
Find out more at: www.world-biogas-summit.com www.biogastradeshow.com
The World Biogas Expo 2025
Spotlight on sustainability: Optical Gas Imaging Ltd leads the charge in emission reduction
Leading the charge in emissions control: OGI at The World Biogas Expo 2025
In a world that’s accelerating toward carbon neutrality, Optical Gas Imaging Ltd (OGI) is not just keeping up – it’s leading the way. As the global focus sharpens on sustainable practices and environmental responsibility, OGI continues to stand out with its commitment to delivering innovative, effective, and non-disruptive gas leak detection solutions. This year, the company is proud to be featured at the World Biogas Expo on 9th and 10th of July 2025, at the NEC in Birmingham – an event that gathers the brightest minds and most impactful technologies in the field of sustainability.
At the core of OGI’s mission is a straightforward but powerful objective: help industries reduce their environmental impact without compromising productivity. Using state-of-the-art, non-invasive gas imaging technology, OGI offers real-time leak detection that identifies and addresses harmful emissions before they escalate. Whether it’s a large-scale energy producer or a smaller-scale manufacturing facility, OGI’s equipment is designed
to integrate smoothly into any operational workflow – meaning zero shutdowns, minimal product loss, and significant improvements in both safety and efficiency.
Achieving net zero is critical. Central to this mission is the role of anaerobic digestion, which has been widely recognised as a vital component in managing food waste and reducing greenhouse gas emissions. As we explore innovative solutions for waste disposal, the demand for anaerobic digestion is poised to grow significantly.
However, it is crucial to acknowledge that the effectiveness of anaerobic digestion can be severely compromised if the facilities are leaking. Such leaks not only squander valuable resources but also undermine the fundamental purpose of implementing this technology. To make meaningful strides toward our net zero goals, we must ensure that our anaerobic digestion sites operate efficiently and without leaks. Only then can we fully leverage the potential of this process in our pursuit of a sustainable future.
The same principle applies to other areas – for example, carbon capture and storage. Despite the substantial investments –amounting to millions of pounds – being directed toward its development, these strategies will only yield results if we prioritise the maintenance of the equipment involved. Without proper upkeep, even the most advanced technologies will fall short of their intended impact.
But OGI’s value proposition extends far beyond technology. The company is built on the strength of its people. With one of the most skilled, knowledgeable, and reliable teams in the industry, OGI has cultivated a culture of excellence and trust. Clients consistently commend the team’s professionalism, technical expertise, and dedication to solving complex challenges. This commitment has led to a loyal customer base and exceptionally low staff turnover, both of which are key indicators of a company that not only performs but cares.
This year’s World Biogas Expo will serve as a stage for OGI to highlight its innovations and showcase how its solutions are making a real-world difference. Attendees will have the opportunity to see firsthand how OGI’s technology works, speak with the experts behind it, and explore the many benefits that come with choosing a partner who understands both the environmental and operational demands of modern industry.
You can find OGI at Stand C43, where our team will be offering live demonstrations and consultations tailored to your business’s unique needs. Whether your goal is to improve compliance, enhance safety, reduce losses, or achieve long-term sustainability targets, OGI has the tools and expertise to help you get there.
We invite all Expo attendees to engage with us, ask questions, and discover how our cutting-edge solutions can transform the way you manage emissions. Sustainability doesn’t have to come at the cost of efficiency – and with OGI, it never does.
For more information or to book a one-on-one meeting during the Expo, feel free to contact us: T 0344 809 0203 info@ogisurveys.com www.opticalgasimaging.co.uk
Join us at the World Biogas Expo 2025 and see how OGI is shaping the future of emissions control – today.
Driving the biogas transition with Howden oilinjected screw compressors
For over 75 years, Howden has led engineering innovation in refrigeration and gas handling, built on a foundation of reliability in critical global applications. We are committed to enabling a more sustainable future through engineered solutions. As part of this vision, we aim to reduce our greenhouse gas (GHG) intensity by 50% before 2030 and achieve carbon neutrality by 2050.
In a world that is increasingly focused on sustainable solutions, biogas emerges as a remarkable contender. Produced through anaerobic digestion – a natural breakdown of organic waste – biogas contains methane, carbon dioxide, and other impurities. It not only reduces greenhouse gas emissions but also supports energy independence and environmental stewardship.
sustainable aviation fuel (SAF).
Landfill sites and anaerobic digestion plants present the opportunity for countries to produce a percentage of their own energy, limiting the reliance on foreign producers via imports.
Once treated, this gas can be used for power generation, upgraded into biomethane (a direct substitute for natural gas), along with carbon capture via the tail gas. Biomethane is increasingly explored as a feedstock for green hydrogen and
Howden compressors in biogas applications
Once the contaminants are removed from the raw biogas, the gas must be upgraded to split the methane from carbon dioxide. This process requires consistent, reliable pressure to drive upgrading systems such as pressure swing adsorption (PSA) or membrane separation – each demanding different operating pressures.
Our oil injected screw compressors, with rotor diameters ranging from 127mm to 321mm, provide swept volumes between 500 and 4,000m3/h. These sizes are optimised for compact, containerised systems – streamlining installation and maintenance while enabling flexible deployment across varied site conditions. Other compressor
Decarbonising transport with 100% biomethane
ReFuels is Europe's leader in sourcing, structuring, and delivering biomethane solutions for the transport sector – and we're excited to meet you in Birmingham!
We are at the forefront of clean transport innovation. From upstream European biomethane sourcing to downstream distribution via our UK-wide network of public access CNG Fuels refuelling stations, we provide a seamless ‘well-to-wheel’ supply chain solution.
Whether you're looking to secure a long-term off-take agreement, co-develop biomethane projects,
or explore how biomethane can reduce your fleet’s carbon footprint, our team is ready to connect.
Let's connect! Reach out to us at: biomethane@refuels.com to book a meeting and explore cooperation.
Discover how we're transforming transport: Join one of our exclusive site visits to a CNG Fuels station on July 9th and see firsthand how we deliver 100% biomethane at scale. Email us at: biomethane@ refuels.com to register your interest and receive full details.
See you in Birmingham! Visit ReFuels at Stand D24! www.refuels.com
models are also available but have been more relevant to large scale PCOG applications.
We work globally through our network of qualified packaging partners, ensuring each system is built to meet needs while maintaining Howden’s high engineering standards.
Looking to optimise your biogas or gas handling process? Connect with Howden to find the right compressor solution for your application.
Visit us at Stand G31.
Contact: Michael Fairlie, Senior Sales & Business Development Manager M +44 (0)7827 068891 michael.fairlie@chartindustries.com
Leading the path to Net Zero: C-Zero Markets live
C-Zero Markets will be exhibiting at The World Biogas Expo 2025 on the 9-10 July, at the NEC in Birmingham at Stand H44.
As experts in the decarbonisation space, C-Zero Markets work endto-end, helping generators gain the most from their renewable energy assets to assisting corporations in meeting their sustainability goals.
With established access to renewable commodity markets in the UK and Europe, C-Zero Markets is well positioned to support companies and organisations with renewable energy and emission reduction solutions as they navigate the pathway to net zero carbon by 2040.
providing the latest insights into the renewable energy markets to help generators make the best decisions.
As one of the leading environmental consultancies in the industry, C-Zero Markets offers tailored market access for RGGOs, REGOs, and ROCs, specifically for generators in the anaerobic digestion (AD) sector. With deep expertise in renewable energy markets, environmental certificate trading, carbon accounting, and offsetting, its team delivers comprehensive sustainable solutions. Drawing on broad, cross-industry knowledge, they help maximise the value of your assets or develop end-to-end carbon reduction strategies tailored to your business needs.
At the World Biogas Expo 2025, C-Zero Markets will be on hand to talk all things Managing Renewable Energy Certification, as well as
Contact T 01252 268569
info@c-zeromarkets.com
https://c-zeromarkets.com
The World Biogas Expo 2025 Preview
Purifying biogas for a cleaner energy future
Seamless solutions designed to meet your operational and performance requirements.
Puragen delivers high performance, reliable and sustainable filtration outcomes that meet the demands of your operational requirements. From technical assessment and activated carbon selection to mobile filter specification, plus system integration and ongoing support. Every solution is tailored to enable efficient, compliant, safe and environmentally responsible operations.
Expert-led activated carbon filtration solutions for high-performance biogas and biomethane purification
As the world transitions to low-carbon energy, biogas is playing an increasingly vital role, offering a renewable, locally sourced fuel alternative for power generation, grid injection and transportation. But to unlock its full potential, raw biogas must be purified to meet strict quality and performance standards.
At the forefront of biogas purification, we develop activated carbon and mobile filtration solutions that efficiently remove contaminants such as H2S, siloxanes, VOCs and ammonia. Our solutions are engineered to support two key applications:
1. Gas-to-Grid Injection – We facilitate the upgrade of biogas to high-purity biomethane that meets gas grid standards, enabling safe and reliable injection from anaerobic digestion and wastewater treatment sites.
2. Combined Heat and Power (CHP) Engine Protection – Our purification solutions protect
CHP engines from corrosive and performancedegrading impurities – extending equipment lifespan, reducing downtime and lowering operational and maintenance costs.
Advanced thermal reactivation for high-sulphur spent carbon
Puragen’s award-winning REACT-Sys® reactivation process enables the sustainable recycling of spent activated carbon, even those with high sulphur loads typical of biogas and biomethane applications. Our breakthrough CR3 reactivation process, designed specifically for high-sulphur spent carbons, safely treats media with >40% sulfur loading, supporting circular filtration and waste-to-resource reuse.
CR3 diverts hazardous waste from landfill, expands recycled carbon supply, and cuts carbon footprint by over 90% compared to virgin carbon use and disposal, delivering cost-effective, high-performance solutions for industrial and renewable energy sectors.
Why industry leaders choose us
We don’t just supply products—we deliver expert, service-led solutions built around your operational goals:
t Expert Guidance – Our deep expertise spans the entire activated carbon lifecycle, supporting customers with technical insights and best-fit filtration strategies.
t End-to-End Services – From system assessment, carbon and filter selection, to installation, changeouts, and reactivation – we handle every stage to keep your purification process running smoothly.
t Innovation and R&D – We continually invest in next-generation carbon products and mobile filters to meet evolving biogas purification demands and compliance standards.
Results you can rely on
Whether your priority is meeting gas grid specifications or protecting valuable CHP assets, our tailored solutions support efficient operations while reducing environmental impact.
Global Reach. Tailored Solutions. Proven Performance.
Come see us on Stand A20. T +44 (0)1942 824240 https://activated-carbon.com https://activated-carbon.com/contact-us
We’re hosting a webinar ‘How To Optimise Biogas Purification for Performance and Compliance’ on 17 July – click below for more information: https://activated-carbon.com/news/optimisebiogas-purification/
Calpech: Ce-in Biogas
Calpech is an innovative company specialising in sustainable solutions based on a patented method for producing iron nanoparticles. Our advanced additive, developed from natural sources and enhanced with nanotechnology, is designed to optimise anaerobic digestion and biogas production.
This eco-friendly additive can increase biomethane yields by up to 40% while effectively removing hydrogen sulphide (H2S) to improve gas quality and protect equipment. It also stabilises digesters under high organic loads by supplying essential micronutrients that enhance microbial activity and reduce process risks.
Additionally, the additive enriches the digestate,
improving its value as a biofertiliser and supporting circular economy practices.
Complementing the product, Calpech offers tailored laboratory services including substrate and digestate characterisation, biogas potential analysis, and ongoing process monitoring. Our expert team provides personalised technical support to maximise performance.
Designed for easy integration with existing systems and fully compliant with environmental standards, our solution helps biogas and biomethane plants boost efficiency, enhance gas quality, and maintain process stability.
Contact Calpech today to learn how our patented technology and comprehensive services can elevate your biogas production sustainably and effectively.
Come see us on Stand G10. T +34 618 43 45 51 info@calpech.com www.calpech.com
Eliminate hydrogen sulfide
Increases biogas by up to 40%
Delivers keynutrients fo op mal performance
Ensure digester stability against high organic loads
Enriches the digester por use as fer lizer
Sustainable , naturally derived solu on
The World Biogas Expo 2025 Preview
Biogas grass silage additive proves value after two difficult seasons
Following successful trials in 2023/24 at Evesham-based Vale Green Energy’s biogas plant, a new grass silage additive from FM BioEnergy has further proved its value and adaptability this year (2024/25).
Silasil Energy SG has delivered impressive results across a range of situations from high dry matter grasses in the West Midlands to wet fourth-cut silage in Northern Ireland.
Silasil Energy SG was specifically developed to provide a silage additive for the variability of dry matter seen in UK-grown grass, at a range of dry matters, temperatures and pH levels. Featuring a unique combination of four bacterial strains, instead of the usual two found in other silage additives, it has proven ideal for the unpredictable summer weather seen across the UK in recent years, as Andy Lee, FM BioEnergy’s UK Forage Manager, explains, “In the UK and Ireland, we’ve had two years with highly unpredictable weather for making silage. In some areas it was wet early, in others it was too hot during mid-summer, drying crops out. In Northern Ireland particularly, they have had two atrocious years. This means that farmers have
faced really challenging conditions. However, Silasil Energy SG has proved its effectiveness in two of the worst years possible for silage production.”
One user grateful for the benefits of Silasil Energy SG is Willsborough AD near Derry/Londonderry in Northern Ireland. The 500 kW on-farm biogas plant is predominantly fed using grass silage (with some wholecrop cereals), but with average rainfall between 2.2 and 3.7 inches (56 to 94mm) per month, it can be hard to produce the recommended minimum dry matter content of 25%.
“I’m really pleased with the results,” says Willsborough AD owner Rob Gallagher. “In the past we’ve had issues with clamps heating and spoiling, meaning silage has had to be used earlier than planned or even making it unsuitable for use at all.
“However, since using Silasil Energy SG, from the front of the clamp to the very back, our silage has remained cold and free from yeasts and moulds throughout the season – this hasn’t always been the case with other silage additives we’ve tried over the years.”
HRS orange shoes return to the NEC for World Biogas Expo 2025
HRS Heat Exchangers will return to the NEC in July, where visitors will quickly be able to identify them thanks to their trademark orange shoes. The team will be happy to discuss the importance of biogas project optimisation in an increasingly uncertain world and provide real case studies using HRS systems and components from biogas projects around the globe.
A global leader in heat exchange technology for the AD and biogas sector, HRS offers systems for digester heating, pasteurisation, digestate concentration, biogas dehumidification, and sludge and exhaust gas heat recovery. HRS equipment is installed at more than 200 biogas plants worldwide, helping operators to improve their efficiency and overall operation. Last year the company delivered its largest ever order for 384 heat exchanger modules (weighing a total of 126 tonnes) to a client in North America for a renewable energy project.
Analysis in March 2024 after 22 weeks of storage showed that last year’s fourth cut silage was still in good condition with good gas yield potential. “Despite low dry matter of just 16.4%, key quality parameters including protein and acid levels were good, and the pH was below 4,” adds Andy Lee. “Without the use of Silasil Energy SG that silage would have been completely unusable due to its low dry matter.”
Come see us on Stand E20.
M +44 (0)7802 173130
tim.elsome@forfarmers.eu www.forfarmers.co.uk/fm-bioenergy
Closer to home, the National Farmers Union (NFU) continues to push for more on-farm use of anaerobic digestion and deliver on its ambition for 1,000 on-farm biogas plants in the UK, around double the current number(1)
“Global economic challenges mean that financing new plants can be difficult, even where governments are supportive,” comments Matt Hale,
HRS Heat Exchanger’s Global Key Account Director.
“One way to improve economic returns and maximise biogas production is to upgrade existing plants, and in particular maximise efficiency at every stage of the process.
HRS Heat Exchangers’ wide range of products and systems for AD and biogas include:
t HRS DTI Series for digester heating
t HRS G Series for exhaust gas heat recovery
t HRS Biogas Dehumidification System (BDS) which removes water from biogas, protecting CHP engines from corrosion and cavitation
t HRS Digestate Pasteurisation
System (DPS) to produce PAS110 compliant digestate
t HRS Digestate Concentration System (DCS) which uses patented technology to significantly reduce the volume of digestate using much less energy than a dryer or batch evaporation
A number of these systems have been installed across the UK and Europe, as well as being utilised in anaerobic digestion projects as far afield as North America, Spain, Eastern Europe, and Australia and New Zealand.
To learn more about HRS Heat Exchangers’ wide range of heat transfer solutions and dedicated systems to boost efficiency and add value to AD and biogas installations, visit Stand B20 at the World Biogas Expo, NEC, Birmingham on 9-10 July 2024.
T +44 (0)1923 545625 info@uk.hrs-he.com www.hrs-heatexchangers.com
1 www.nfuonline.com/updates-and-information/ anaerobic-digesters-underutilised-in-the-uk
Evaluate feedstock quality and boost profits with our innovative automated technology
As demand for sustainable energy increases, the biogas and biomethane sector play an essential role. However, meeting the energy demand while ensuring profitability requires optimisation of current biogas and biomethane production. This begins with feedstock selection and process optimisation.
Feedstock quality is critical for biomethane production. During the anaerobic digestion process, the amount of biogas and biomethane that is produced depends on many factors, including feedstock composition, pre-treatment and additives. Both selecting the right feedstock and optimising the digestion process can lead to an increase in methane production. Furthermore, understanding feedstock quality means it can be priced correctly, boosting your biogas plant profitability.
The AMPTS® III allows you to perform feedstock quality control, optimise substrate mixtures for co-digestion, screen proper pre-treatment methods, and evaluate the need for additives. The instrument boasts:
t Automated and intuitive operation with remote access to data analysis, instrument control and report generation
t Real-time measurements of up to 18 channels
t Significant reductions in time and labour
At BPC Instruments, we develop instruments that enable more efficient, reliable and higher quality analysis of the biogas production process. Our flagship product, the Automated Methane Potential Test System (AMPTS® III), is a fully integrated system designed for performing batch anaerobic digestion tests with highly reproducible results.
t Various application possibilities including biomethane methane potential (BMP) tests, specific methanogenic activity (SMA) assays and residual gas potential (RGP) analyses on digested slurry.
At BPC Instruments, we are experts in the
anaerobic digestion process, also offering instruments for process optimisation, such as our BioReactor Simulator (BRS III), in addition to bioreactors, agitation systems and gasflow meters from small to industrial scale. BPC Instruments also offer service analysis BMP testing of your feedstock samples in-house with AMPTS® III at our laboratory in Sweden.
Want to learn more? Come speak to our team and check out our instruments at The World Biogas Expo 2025 (Stand C12), or visit our website for more information.
Contact sales@bpcinstruments.com www.bpcinstruments.com
The World Biogas Expo 2025 Preview
Agrico to unveil perfect pump solutions at World Biogas Expo
Established biogas pump and mixer supplier, Agrico Pumps, will showcase a range of novel solutions to ease operators’ equipment headaches at the World Biogas Expo this summer (Stand A13, 9-10 July 2025, NEC Birmingham).
At the top of the list is the BIO-MIX 200 from Agrico’s German product partner WANGEN Pumps. A durable and hard-wearing hopper feed pump especially designed for large biogas plants, this progressive cavity pump boasts the highest flow rate in its class and delivers superior performance even when faced with the most abrasive and fibrous feedstocks.
Also being showcased on the Agrico stand is the WANGEN BIO-ROXX, a substrate mixing and separation system. By intensively mixing solid and liquid fractions and removing any contaminants including debris and rocks, it accelerates fermentation, reduces the formation of floating layers and prevents contaminant build-up in the digester, protecting downstream plant and equipment and boosting biogas yield.
In addition to WANGEN equipment, Agrico will also be promoting the EISELE range of pumps and mixers, including the GTW range of energy-efficient submersible mixers. Offering easy access via hatches suitable for both membrane and concrete digester roofs, these mixers make planned and reactive maintenance simple, extending the product lifespan and reducing operational downtime.
“As the exclusive distributor throughout Great Britain for leading German manufacturers WANGEN Pumps and EISELE, we pride ourselves on delivering the finest European technology backed up by local support and expertise from our Staffordshire HQ,” states Agrico’s General Manager, John Tame.
“We’ve been a proud family business since 1977 and go out of our way to deliver outstanding service, including next-day delivery and free technical support, to our valued UK biogas customers. Unlike some other pump and mixer companies, we only supply genuine original OEM equipment, parts and spares, helping operators to increase plant uptime, boost overall efficiency and extend the life of their kit,” adds John. “We look forward to showcasing
how we can make a difference to your AD plant’s performance at the World Biogas Expo this July.”
Visit Agrico on Stand A13 at the World Biogas Expo, 9-10 July 2025, NEC Birmingham. T +44 (0)1785 851240 office@agricopumps.co.uk www.agricopumps.co.uk
The World Biogas Expo 2025 Preview
Handling your future today
Arnold Plant Hire will be exhibiting at The World Biogas Expo 2025 on the 9-10 July, at the NEC in Birmingham at Stand: H26
Arnold Plant Hire operates nationwide, offering a wide range of specialised products tailored for the waste, recycling, biogas, and anaerobic digestion (AD) industries.
At the show, Arnold Plant Hire will be delighted to discuss its extensive range of Tele-handlers, Loading Shovels, Teleskids, Teletruks to exhibitors and the support they are able to offer these demanding industries.
it an ideal choice for the Anaerobic Digestion (AD) and Biogas industries.
The electric JCB Teletruk, has been specifically designed for environments where forward reach is essential but previously limited by fuel constraints. This electric model delivers impressive reach performance while supporting green initiatives— making it the perfect eco-friendly alternative.
APC Forks, a division of Arnold Plant Hire Ltd., was established to meet the growing demand for both short- and long-term hire of the JCB Teletruk—a truly versatile machine that offers distinct advantages over conventional forklifts, making
With a moto of “Handling Your Future Today” Arnold Plant Hire can not only
offer an extensive range of industry specific machines, but have a clear understanding of the demands of their customer base with service/ support levels, that don’t disappoint.
Contact T 03300 416212 stuarthunter@arnold-plant.co.uk https://arnold-plant.co.uk
Amur Energy
Amur Energy is a UK leader in anaerobic digestion, combining nutritional expertise with biological innovation. We offer a proven range of additives and trace elements designed to enhance gas yields, stabilise plant biology, and boost profitability. Our products come in liquid or granulated form, with granules in biodegradable, easy-touse bags. All solutions are rigorously tested under real-world conditions.
We also provide reliable access to high-quality feedstocks from across the UK food and drink sector. Our diverse range includes dry, moist, and liquid materials, supporting crop, agricultural, and waste-based AD plants. With expert advice on storage, handling, and procurement, we help reduce dependence on
traditional forage crops like maize and ryegrass.
Our own 3MWe AD plant in North Yorkshire processes 60,000 tonnes of food and green waste annually. It also serves as a live test site for product innovation, ensuring continuous improvement and consistency. Backed by our Yorkbased lab team, we offer rapid feedstock analysis and advanced modelling to help customers maximise plant performance.
Visit us at the World Biogas Expo – Stand E73 – to learn how Amur Energy can support your AD success.
M 07519 996581 amur@abagri.com https://amurenergy.co.uk
Gen-C’s next-level CHP control takes centre stage at World Biogas Expo
This year’s World Biogas Expo will see gas engine support experts Gen-C highlight the benefits of superior CHP control and monitoring to AD plant operators (Stand C30, 9-10 July 2025, NEC Birmingham).
Renowned for their ability to affordably upgrade engines and give full access and control back to the owner – NOT the manufacturer or service provider – Gen-C are now determined to ensure that every CHP operator understands the financial and performance benefits that come with an unlocked control panel.
result of something as simple as a change in feedstock. Our smart, open-access control panels put the power back in the hands of the owner or operator, allowing them to access their own engine from anywhere via their smart phone or tablet. They can assess performance, troubleshoot issues before they impact operation, rectify problems and even remotely restart their engine in seconds. It’s a world away from spending days waiting for an engineer to arrive – the results really do speak for themselves.”
Gen-C boasts a huge stock of genuine OEM parts to ensure that CHPs on biogas plants throughout the country can operate efficiently, intelligently and cost-effectively.
“For years, CHP owners have been at the mercy of restrictive service contracts which prevent them from being able to access their own engine,” explains Gen-C’s Managing Director, James Thompson. “This results in unnecessary downtime, expensive callout fees and lost revenue while they wait for their engine to be restarted, often as a
As well as their control panel upgrading service – which is suitable for all engine makes and models including MWM and Jenbacher – Gen-C will also showcase their engine overhaul service and spare parts supply at this summer’s leading biogas event. As the sole UK distributor for Motortech and RS Motor,
“With over 20 years’ experience in the generator service industry and more than a decade in the AD sector, we know exactly how important a CHP engine is to the running of a biogas plant,” says James. “Our engine upgrade service fits CHPs with the very latest components and technology, keeping them running smoothly for years to come. And our OEM parts offering keeps UK operators stocked with cutting-edge European spares with none of the hassle of importing inferior replicas from the continent. We can’t wait to demonstrate all the benefits of our engine service range to visitors to this year’s World Biogas Expo.”
Visit Gen-C on Stand C30, World Biogas Expo, 9-10 July 2025, NEC Birmingham.
Contact: James Thompson, Managing Director T +44 (0)1709 718000 james.thompson@gen-c.co.uk www.gen-c.co.uk
The World Biogas Expo 2025 Preview
#LoveYourLubricants goes biogas: Meet Online Lubricants at Birmingham’s World Biogas Expo
Online
Lubricants will be exhibiting at The World Biogas Expo 2025 on the 9-10 July, at the NEC in Birmingham at Stand: B70.
From exhibiting at the Resource & Waste Management Expo (RWM Expo) to attending the EMEA Distributor Conference in Lisbon, the company has been turning heads with its bold presence and memorable branding. The hashtags #LoveYourLubricants and #LoveYourEquipment have sparked conversations and caught the eye of attendees, many of whom have praised the creative, personality-driven approach. It’s branding that’s not only distinctive— but also hard to forget. Some might call it clever marketing. We’d agree!
2024 marked a major milestone for Online Lubricants—its 30th anniversary. Over the years, the company has steadily built its reputation to become one of the industry’s leading distributors of oils, greases, AdBlue and antifreeze. This strong
profile has been shaped by consistent, customerfocused service and a commitment to delivering exceptional experiences. That dedication was recognised in 2024 when Online Lubricants proudly took home the Best Customer Service Award from the Barking & Dagenham Chamber of Commerce—an achievement that reflects the trust and loyalty they've earned from clients over three decades.
Since January 2020, Online Lubricants has been on a mission to go greener— taking meaningful steps toward sustainability by partnering with TreeNation to offset carbon emissions by planting trees and supporting climate change projects. Internally, they’ve also offset all carbon emissions from their operations, responsibly collect and dispose of waste oil, and upgraded their fleet to low-emission vans. In addition, they’ve digitised their processes to significantly reduce paper usage and introduced a barrel collection service, allowing customers to return empty containers for re-use.
Recognised as a Petro-Canada Lubricants World Class Distributor, Online Lubricants have been experts in 24/7 emergency deliveries since its establishment in 1994. Proudly British, Online Lubricants is well situated around the country to keep businesses moving with four depots located in London, Essex, Northamptonshire, and Norfolk.
As suppliers of Petro-Canada’s premium range of lubricants and greases, including the high performance Sentron range of stationary gas engine oils, Online Lubricants can best serve the power generation industry, whilst also boosting productivity and reducing downtime.
Through their fast and friendly 24-hour service, they offer a same day, next day, and an out of hours delivery service for commercial fuels and lubricants. This is ideal if you find yourself in a situation where you’re in desperate need of oil.
If you’re interested in finding out how Online Lubricants can supply your business with any products or if you just need some free technical advice, then visit them at The World Biogas Expo 2025 on Stand B70.
Contact T 020 8507 0123 sales@oils.today www.online-lubricants.co.uk
Parnaby Cyclones
Parnaby Cyclones is a family-owned business that has designed and manufactured, in the UK since 1973. Our installations range from full bespoke wash plants with closed loop effluent treatment systems, to both modular and mobile solutions and individual pieces of stand-alone equipment.
Our versatile systems serve a wide range of industries, including mining, quarrying and mineral processing, as well as all major recycling markets: skip waste, road sweepings, contaminated soils, construction & demolition, WEEE, automotive shredder residue (ASR) and lower activity dismantling (SDA/LDA).
Trusted on every continent, the Parnaby Cyclones brand is synonymous with exceptional customer care and durable, long life performance. Our global reach and deep sector expertise give customers the confidence to tackle the most challenging separation projects worldwide.
We offer end to end support – from consultation and design through manufacture, installation, and ongoing maintenance – backed by ISO 9001 certification since 1996.
T +44 (0)1388 720849 enquiries@parnaby.co.uk www.parnaby.co.uk
G&M Radiator: 60 years of cooling
G&M Radiator was founded in 1964 and is still a privately owned family business. In recent years, prudent acquisitions have resulted in the G&M Group which consists of several companies working in different fields of the Heat Exchange Industry. The combined expertise and strengths of each company has established the G&M Group at the forefront of this market.
G&M Radiator manufacture using copper/ brass, non-ferrous and aluminium materials. The manufacturing facility can accommodate both large and small production runs. The workforce is highly skilled, experienced and adaptable with many having over 25 years’ service with the Company.
We supplement our range of manufactured product with a large and varied stock of radiators, oil-coolers and other heat exchange products which we source from leading high-quality suppliers across the globe.
From receipt of an original sample heat exchanger, we can have our version drawn up & manufactured and a finished unit ready to ship in as little as 4 working days. This short development time means we are constantly adding to the huge range in our extensive catalogue.
Designs and drawings are created in-
house using the latest CAD/CAM software which allows a short development process for new projects. Our on-site wind tunnel ensures new designs can be quickly confirmed and tailored to the client’s requirements.
Our production process uses the very latest metal punching and forming technology and equipment as well as traditional presses. This equipment is maintained by a dedicated team of in-house engineers and craftsmen. The ability to produce our own unique tooling is a huge advantage and one that we are rightly proud of.
The Company has long been an advocate of documented process controls and as such has operated to an accredited ISO Quality System for many years.
T 0800 690 6143 sales@gm-radiator.com www.gm-radiator.com
Vehicle Electrification Expo Preview
The UK’s leading advanced technology and innovation show returns to the NEC in 2025
Vehicle Electrification Expo will take place at the NEC Birmingham, from 9th & 10th July 2025.
The show will bring together the entire supply chain involved in electric and hybrid vehicle manufacture and development showcasing the very latest technologies for this rapidly growing market.
Vehicle Electrification Expo offers an unrivalled insight into the current trends and future challenges driving the industry, bringing together leading nationwide companies under one roof across two days to discuss the developing applications and strategies for sustainable, efficient, economic, and high-performance EVs.
300+ Exhibitors will showcase the latest innovations and materials across industries including aerospace, automotive, energy, renewables, medical, electronics,
construction and defence. 150+ expert and thoughtleaders will speak across multiple tracks in the worldclass free-to-attend conference, engaging in lively discussion about the most recent trends and industry updates. An advisory board featuring leading names from key organisations. Co-located with Battery Cells and Systems Expo, The Advanced Materials Show and The Advanced Ceramics Show.
The show will benefit from the rapid growth in the manufacturing of electric & hybrid vehicles in the UK along with the significant investments being made in domestic battery manufacture and research. Featuring a global list of exhibitors and speakers, the entire world of battery and EV manufacturing and integration will gather at the centre of UK manufacturing, Birmingham.
Situated close to major R&D and manufacturing centres for some of the country’s leading groups such as Jaguar Land Rover, Aston Martin, WMG and UKBIC, Vehicle Electrification Expo is the premier exhibition advancing electric vehicle technologies.
The free-to-attend conference will feature industry experts and leaders at the forefront of the product chain, providing attendees with all the knowledge needed to perfect their manufacturing strategies and keep up with the constantly evolving industry.
Steve Bryan, Managing Director at Event Partners (the organisers), says, “We are absolutely delighted with the support we have seen for this event from the advanced technology and innovation industries. The technical battery, EV, advanced materials and ceramics industries in the UK are undergoing an unprecedented level of growth currently driven by both government and private investment. We are looking forward to getting major global organisations, start-ups and thought leaders together for two days of networking, collaboration and insight to help shape the next few years of these major industries.”
Contact https://ve-expo.com
Vehicle Electrification Expo Preview
Control Technologies UK Ltd
Control Technologies UK Ltd is excited to be exhibiting at this year’s Vehicle Electrification Show at the NEC.
We are a UK-based specialist in intelligent control systems, automation, and IoT connectivity, serving a broad spectrum of industries including automotive, off-highway, marine, and the public sector.
Our expertise spans the full product lifecycle – from concept and design to integration and commissioning –ensuring customers receive tailored, future-ready solutions.
Operating on two complementary fronts, we combine engineering
services with specialist hardware supply. Our Systems Integration team delivers bespoke solutions across on- and off-highway applications, with proven capability in intelligent control, BMS, connectivity, and advanced data analytics. These solutions help maximise machine performance, safety, and uptime.
As strategic hardware resellers, we also offer a curated portfolio of high-quality components including controllers, HMIs, sensors, telemetry units, and CAN-based devices – all backed by trusted global brands.
Whether you’re looking to discuss an upcoming project or simply explore what’s possible, visit us at the show and discover how we can support
your next innovation.
Come and meet the team – let’s shape the future of electrified mobility together.
Accurate Products expanding into the world of Lithium-ion Batteries
Electrofit
Electrofit is a division of Advanced Electronics & Logistics Ltd., a company who specialise in developing and integrating ICE and EV OEM powertrain components for bespoke customer applications. With over 30 years of industry experience, we bring a wealth of knowledge and expertise to every project we undertake. Situated in the heart of the UK, our state-ofthe-art R&D centre is dedicated to innovation and advancement in electric powertrain technology.
Electrofit’s aim is to provide parts and kits in order to enable your electric vehicle projects. Our specialism in curating and
supplying OEM vehicle parts and developing solutions for electric vehicle integration allows Electrofit to provide a unique service for this fledgling market.
Now, in addition to our EFM1 100 kW Electric Drive Unit and our proprietary Vehicle Control Unit, the EFV4, we have a new range of products available, comprised of 3 OEM 3 in 1 Electric Drive Units – the 83kW EFM2, the 130kW EFM3 and the 210kW EFM4. With these, we aim to provide greater flexibility and value for your electric vehicle projects than ever before.
Withmore than 70 years of experience in the Lead Battery Industry, Accurate Products represents the reliable choice when planning your next investment.
Now adding new products to the portfolio to offer clients entire Lithiumion battery assembly lines for standard sizes and optimal tailor-made sizes.
Using the latest robot technology and laser welding with an optional laser monitoring system.
Tired of your production lines breaking down all the time? Worry not, because with Accurate Data´s newest AI technology, you will be able to predict and prevent future breakdowns, saving valuable time and money.
Accurate Products remain your natural choice of supplier when planning your next investment, and a reliable service partner as well, always ready with spare parts and remote support in order to ensure reliable production 24/7.
In need of technical advice or perhaps you just need to discuss your next investments with an experienced professional within the industry, look no further – Accurate Product is ready to help.
Send your enquiry to Accurate Products to find the best all-in-one solution.
Come see us on Stand 1458. T +45 44 53 45 46 accurate@accurate.dk
We ensure that each vehicle we equip boasts cutting-edge technology, setting new standards for excellence in electric mobility.
Come see us on Stand 1726. info@electrofit.com www.electrofit.com
Bradshaw unveils new all-electric, compact RCV line-up for smarter urban waste management
Bradshaw Electric Vehicles, one of the UK’s leading manufacturers and suppliers of electric vehicles and waste management solutions, has launched a new range of Refuse Collection Vehicles which are specifically engineered to tackle the challenges of urban and food waste collection.
The Refuse Collection Vehicle range, which includes the Goupil G4, the long-wheelbase G4L and Bradshaw's pedestrian PFB1500, are each designed to offer a solution to local authorities and waste management companies who need to operate in confined urban and pedestrian areas.
All three models have been made available in 4 body configurations; high tip body only, high tip body with bin lift, high tip body with bin lift and compaction arm or high tip body with bin lift and rear door for food waste collection.
Both the Goupil's and Bradshaw's RCVs are compact, agile, highly manoeuvrable and ideally suited to towns, high streets and pedestrianised areas. Their compact dimensions enable access through street barriers and around street furniture, while electric powertrains ensure a silent and pollution-free operation, making them an efficient
alternative to traditional refuse collection methods.
The road-legal Goupil G4 is available with two lithium battery options, offering either a 62-mile or 93-mile range (wltp figures) on a single charge. The standard G4-RCV has a 2.0m3 hopper and a payload of up to 740kg and works with 120, 240, and 360 litre bins. The G4L Long-Wheelbase adds 500mm to its chassis, increases the volume to 3.5m3 and works with larger 660-litre bins.
Based on the popular PFB1500, which is available with a number of body options, including cage body, Bradshaw’s pedestriancontrolled walk-along RCV is designed to tackle the challenges of urban waste collection in areas with high pedestrian footfall and limited vehicle access.
The pedestrian-controlled RCV handles 120, 240 and 360-litre bins and features a corrosion-resistant aluminium hopper. The ergonomic tiller head provides a comfortable and precise operation and can be driven easily with either hand. With five braking systems, automatic hill hold, and advanced safety features, it ensures safe operation on slopes.
All three RCVs feature corrosion-resistant aluminium bodies with a 90° tipping angle for easy waste disposal into larger containers or larger RCVs for satellite operations, streamlining waste collection rounds and reducing overall time on the streets.
With increasing pressure on local authorities to reduce emissions and improve air quality, traditional diesel-powered waste vehicles are no longer viable. Bradshaw's latest offering addresses these concerns by providing a zero-emission, costeffective solution tailored for urban environments.
The Goupil G4 RCV in particular arrives at a crucial time for waste management operations following the introduction new recycling regulations coming into effect on 31st March 2025, requiring businesses across England that produce more than 5 kg of food waste per week being legally required to segregate food waste from general waste.
Ramsy Labassi, Marketing Manager of Bradshaw Electric Vehicles, commented, "As a company that is continually looking to innovate and respond to the evolving needs of its customers, we have introduced this new RCV range to offer a more sustainable and
“Urban zones are becoming increasingly difficult for traditional waste collection vehicles to navigate due to rising congestion, restricted access zones, low-emission regulations, and the continued pedestrianisation of city centres and high streets. However, Bradshaw’s new compact RCV range has been purpose-built to overcome these challenges, offering local authorities and waste contractors a practical and zero-emission alternative that can easily access tight spaces and operate safely in areas with high pedestrian footfall.
“Both vehicles have been launched at a time where there's a growing need from local authorities to improve efficiency in collecting waste, especially with the new food waste regulations coming into force recently, and we are delighted to already be receiving overwhelming interest for our new vehicles as they seek innovative and environmentally friendly alternatives to existing refuse collection practices – which typically involve large diesel-powered vehicles that simply have become unsuitable and impractical in line with how urban environments are evolving.”
Contact
T 01780 782621 enquiries@bradshawev.com www.bradshawev.com
efficient solution for urban waste collection.
How dust affects air quality near recycling plants and waste facilities
Air Spectrum Environmental are specialists in dust control and environmental solutions, and therefore understand the importance of managing the risks imposed by airborne dust to ensure both regulatory compliance and community wellbeing.
Airborne dust is an unavoidable by-product of recycling and waste processing and can significantly impact air quality both on-site and in surrounding areas. From the unloading of mixed materials to the crushing and sorting processes, mechanical handling generates fine particulate matter— known as fugitive dust emissions. Without an effective dust suppression
system in place, these particles can escape the facility boundaries, posing health risks to nearby communities & contributing to serious air pollution.
This problem becomes even more inherent in the summer months in dryer weather conditions when ambient moisture is low. This is when road dust suppression within a site becomes even more integral.
When dust control is poorly managed, it can lead to elevated levels of particulate matter PM10 and PM2.5, both of which have negative impact on overall health causing increases in cardiovascular issues such as asthma and bronchitis.
thortful prevents 22.3 tons of carbon from entering the atmosphere
In honour of World Environment Day on the 5th June, greetings card company thortful has shared its sustainability journey, detailing their top initiatives to ensure that they are looking after the planet, and to inspire other businesses to take greener steps.
thortful has prevented 22.3 tons of carbon from entering the atmosphere. And along with the other projects it funds through Ecologi, the trees planted have removed 210 tons of carbon from the atmosphere. That's the equivalent of 100 economy flights from London to Beijing.
In addition to the partnership with Ecologi, thortful also has other eco-initiatives to help the environment. All thortful cards use vegan inks, and all cards are 100% recyclable. thortful also use Royal Mail and DPD, the top two eco friendliest couriers in the UK. All cards are printed on the UK's mainland, not printed overseas and flown into the UK because it's cheaper.
The World Environment Day 2024 theme is all about land restoration and preventing desertification and drought, with the slogan: "Our land. Our future. We are #GenerationRestoration." Since partnering with Ecologi, thortful has helped fund various projects around the world, alongside other eco-conscious businesses.
The initiatives have helped plant over 1,930 trees in all corners of the world, including Kenya, Madagascar, Ethiopia, Mozambique, Tanzania, Uganda, Senegal, Ecuador, Morocco, and Peru.
For more, visit thortful's blog here: www.thortful.com/ blog/thortfuls-sustainability-journey-so-far-2
However, Air Spectrum Environmental offer effective dust suppression strategies including a variety of equipment to help manage dust.
From machines that spray fine mist directly where dust is created like Rotary Atomisers and Jetstream systems, to systems that create barriers at the edges of a site, like their Pacific systems, Air Spectrum Environmental also offer mobile dust cannons and other products available to rent or buy, depending on what your site needs. Plus, air quality monitors to keep track of dust levels in real time.
As one of the leading dust control companies in the UK, discover Air
Environmental and its dust monitoring assessments, below.
Ensuring compliance amid the rapid roll-out of EV Charge points
The growing sales of electric vehicles (EVs) continues apace, as governments around the world set ambitious targets for EV adoption in line with wider emissions reduction goals. However, can a rapid roll-out of EV charge points (EVCPs) lead to a lack of safety?
Strategic Technical Director at Bureau Veritas, Michael Kenyon MIET, looks at recent research on EVCP safety and asserts that more must be done to ensure this high current using equipment remains fit for use.
Although thought to be a modern phenomenon, electric vehicles share a common history with fuel cars. The first electric wheeled vehicles were developed in the 19th century, alongside the familiar gas-powered internal
combustion engine (ICE).
However, while the last century has been dominated by petrol and diesel cars, there is now a global shift to EVs, as governments around the world cite transport as a key area for decarbonisation. The UK Government specifically has targeted 2035 for the ban on the sale of new petrol and diesel cars and we’ve seen an almost 400% growth in EVs registered in the UK over the past 4 years. This will show no sign of abating as economies of scale will be seen with higher production volumes and lower battery costs together putting EVs at a competitive price compared to ICEs in the next decade.
www.bureauveritas.com
Schneider Electric to invest £42 million in new manufacturing site
Schneider Electric, the leader in the digital transformation of energy management and automation, is investing £42 million in a new manufacturing facility in Scarborough, North Yorkshire.
More than 200 jobs will be created to meet the increased demand for electrical equipment to drive the UK's move to cleaner energy including renewable energy sources, electric vehicles, and intelligent, energy-efficient buildings.
The site, which is almost triple the size of Schneider Electric's existing Scarborough facility, is a blueprint for sustainable design and operations in the manufacturing industry. It is poised to become a net-zero plant and will use modern technology to reduce energy waste and maximise the use of renewable energy. It is expected to be net-zero in Scope 1 and 2 emissions when it opens in early 2025.
t 30% of the facility's energy will be produced by a state-of-the art solar energy system, with solar panels covering 50% of the roof, to ensure the building harnesses solar energy efficiently.
t Any energy consumed on site from the national grid will be ‘renewable certified’.
t An intelligent Building Management System, based on Schneider Electric's EcoStruxure platform, will ensure energyefficient operations including light sensors, automated heating and cooling.
t It will feature one of the first fully electric paint lines in Europe to support decarbonised operations.
t It is targeting a BREEAM 'Excellent' rating, setting it apart in terms of sustainable construction standards. Contact www.se.com
Fleet decarbonisation: Practical steps for businesses to cut emissions and lower costs
Are UK and EU businesses doing enough to decarbonise their fleets, or are they missing a strategic opportunity as regulations tighten and EV technology matures?
An applied research project by MBA students at Warwick Business School, in collaboration with sustainability consultancy Verco and global consultancy BIP UK, explores how businesses can accelerate fleet decarbonisation. Part of Warwick's Leadership Plus module, the project focused on identifying practical strategies that combine emissions reduction with operational and financial benefits.
Guided by Verco and BIP consultants, the student team analysed market trends, emissions data, and cost modelling to develop a prototype Total Cost of Ownership (TCO) tool. This tool helps organisations assess various fleet transition options and pinpoint where EV adoption delivers the greatest value.
In one scenario, a mid-sized UK logistics fleet (42 vans, 21 trucks, 7 HGVs) could cut annual CO2 emissions from 2,416.4 tonnes to 829.1 tonnes (a 65.7% reduction) by switching to electric vehicles.
The modelling aligns with market trends suggesting TCO parity between EVs and diesel
vehicles will be reached by 2026 across many vehicle classes, even before accounting for government subsidies. Daily operational savings of 30–50% are also possible, mainly due to reduced fuel and maintenance costs.
However, the project highlighted key barriers, especially the slow rollout of charging infrastructure. Half of UK fleet operators face delays of 12 months or more in securing necessary grid capacity, underlining the need for early planning, energy strategy integration, and engagement with local networks.
To support the transition, the team proposed a
Trustist achieves Carbon impartial standards
Trustist, the main on line recognition management platform, has been provided the Carbon impartial certificates by using past Procurement Ltd. This popularity comes after the organisation measured its carbon footprint & strategically reduced its carbon emissions to satisfy Carbon neutral requirements. The certificates acknowledges Trustist’s commitment to sustain our surroundings for destiny generations by offsetting four.196 tonnes of carbon dioxide, supporting a worldwide Portfolio of demonstrated Carbon reduction tasks as in line with the certificate file date on 22 January 2024.
Trustist’s adventure to Carbon impartial achievement indicates its dedication to environmental sustainability and social responsibility. The past Procurement certificates demonstrates the employer’s dedication to decreasing its carbon footprint and assisting carbon credit score projects globally. The agency’s strategic plan to gain net 0 demonstrates its revolutionary mindset toward environmental conservation, and Trustist ambitions to encourage other companies to
comply with in its footsteps.
Trustist is a reputation management platform that aggregates consumer opinions from one of a kind existing overview systems and facilitates corporations worldwide boom the number of Google evaluations they receive. The platform operates on the region and emblem degree, permitting organisations to view their typical recognition in addition to insights for each character location. The platform additionally analyses massive amounts of public and personal remarks information, imparting agencies valuable insights to improve various elements, which include patron revel in and operations.
In precis, Trustist gives groups a comprehensive on-line reputation control answer even as actively selling sustainable environmental practices.
https://trustist.com
four-phase roadmap:
t 2025–2026 – Prioritise electrifying light commercial vehicles, where TCO parity is expected first.
t 2026–2028 – Expand electrification to medium and larger fleet assets, supported by improved battery technology and infrastructure.
t 2028–2030 – Begin transitioning heavyduty vehicles, in line with grid expansion and EV advancements.
t 2030 onwards – Achieve full fleet decarbonisation, integrated with sitelevel energy systems and advanced fleet management tools.
"This has been a great example of how academic partnerships can generate practical tools and insights," said Sebastian Varela Garcia, Head of Sustainability at BIP UK. The findings support informed decision-making around decarbonisation timelines and investment.
The work also contributes to BIP and Verco's broader efforts in transport emissions reduction, combining TCO modelling with consulting to help businesses align with regulation and move toward net zero.
info@bip-group.com www.bip-group.com
CPD course released
EnviroBuild, a pioneering leader in the sustainable construction industry, is pleased to announce the release of its latest Continuing Professional Development (CPD) course, titled ‘Embodied Carbon: What Even is an EPD?’ This cuttingedge CPD program is designed to educate and empower professionals in the construction sector about the importance of embodied carbon and the significance of Environmental Product Declarations (EPDs).
The construction industry is undergoing a transformation, with sustainability & environmental consciousness taking centre stage. To meet this challenge & stay ahead in a rapidly evolving green building sector, construction professionals need the latest knowledge & insights. EnviroBuild's new CPD course is tailored to provide that.
The course is led by Dr. Aidan Bell of EnviroBuild, an expert in the industry for almost two decades. Dr. Bell's expertise in the field of sustainability and embodied carbon makes this CPD an invaluable resource for professionals seeking to enhance their knowledge in this vital area.
He said, "This CPD course will provide the industry with the latest knowledge and insights to keep up with the ever-evolving green building industry. Through our comprehensive training one will gain a better understanding of the principles, processes, and categories involved in life cycle analyses (LCAs) and environmental product declarations (EPDs). This will provide the practical skills needed to read, understand, and compare EPDs, helping make more informed decisions on future projects."
The course is available both online and virtually, making it easily accessible to professionals regardless of their location. For more information about the CPD course and registration details, please visit: www.envirobuild.com/ commercial/cpd
E.H. Hassell & Sons Ltd: Premium supplier of specialist machinery to the waste industry
Sustainability Today is proud to announce that E.H. Hassell & Sons Ltd. has been chosen as our Waste Management Manufacturing & Engineering Company of the Month
Founded in 1974 by Ernest Haig Hassell, E.H. Hassell & Sons Ltd, is a family owned and managed, specialist machinery supplier and engineering company. The business provides specialist machinery for key waste management sectors: Its expertise spans the waste, scrap, ports, forestry and organics industries; with a keen focus on the waste industry. Hassell’s is a joint supply and service provider, offering clients both a point of sale for leading equipment brands and a full coverage maintenance service including breakdown and bespoke engineering work.
From their 2.3-acre base in Trentham, Staffordshire, Hassell’s delivers specialised material handling equipment, offering innovative solutions for
the collection, sorting and disposal of waste materials, optimising efficiency and promoting environmentally sustainable practices in waste management operations. As well as providing machinery, Hassell’s also offers carefully considered equipment solutions for waste handling. From mixed waste and organic, like wood or compost, to scrap and recycling plants; Hassell’s has established itself in the waste industry as a premium supplier and stalwart partner for businesses of all sizes. Priding itself on its industry leading brand partners, its own in-house Original Equipment Manufacturer (OEM) trained field service engineers and supporting fabrication work when required.
As a ‘house of leading brands’, Hassell’s works directly with market leading original equipment manufacturer brands, meaning Hassell’s is always up to date with the latest innovations in the recycling and waste industries and poised to deliver those cutting-edge products directly to clients, ensuring Hassell’s reputation for top-tier equipment, designed for efficiency, durability and optimal performance, keeps them in demand.
Hassell’s provides an entire portfolio of quality brands to clients. From waste handlers supplied by Terex, grabs sourced through Bateman and CMB; to granulators and metal separating machinery by Guidetti and a whole host of alligator shears, metal balers, metal shredders, engine crushers and reel splitters from Bronneberg. Since 2024, Hassell’s has been an appointed distributor by Terex, quickly developing a strong business relationship based upon shared values of machinery and service excellence. The market leader in waste handling equipment appointed Hassell its popular Ecotec line in November 2024 and since then the company has seen the partnership blossom, combining Terex’s reputation for quality and
environmentally aware mobile equipment, with Hassell’s expert knowledge and depth of market experience.
Not only does Hassell’s provide equipment to the waste industry but it also offers an end-to-end service to clients. Hassell’s national service team not only installs equipment but maintains and services it, as well as providing breakdown cover. Hassell’s superb service knowledge and expertise with a fixed price service agreement reassures its clients and can reduce unnecessary breakdowns and costs. Each service is performed by Hassell’s highly trained and qualified engineers with their service plans including fast availability of spares, 100% genuine parts and clear service cost agreements with no hidden charges.
Hassell’s engineering team comprises of a diverse array of highly experienced professionals, with a significant proportion possessing specialised skills essential for tackling the unique challenges of the waste sector. From service and parts advisors, welders, fabricators, machinists and field service engineers; Hassell’s workforce is adept at delivering innovative solutions tailored to meet the evolving needs of its clients. Additionally, the company’s unwavering commitment to customer satisfaction underscores every aspect of its operations
Hassell’s provides parts too; both from OEM manufacturers and from their own manufacturing team. As a specialist engineering company, Hassell’s is able to utilise its considerable engineering experience to create a full turnkey response for equipment and parts required to answer customer needs. This is particularly relevant when it is to keep a long serving piece of equipment in service and when parts are no longer in production.
For the customer, Hassell’s unique blend of waste industry experience, market leading brands and exceptional service from its own engineering
department, means full 360° coverage. As an experienced equipment and service supplier, Hassell’s understands its clients’ needs and provides expert advice as well as post purchase support, bringing excellent returns on investment and higher resale values from well-maintained equipment. According to Managing Director Jack Hassell, the company’s combination of exceptional market leading machine products and extensive experience means it can offer a truly bespoke service to customers saying,
“We have well over 300 years of combined experience within our sales and service team. We're not just here to sell a piece of equipment, we’re here to understand the customers operational requirements. We will look at their whole operation to understand what they're doing and more importantly, where they want to be in the next 5 or 10 years. Then we can make recommendations for the type of equipment that they should be investing in, discussing full life cycle costs and operational efficiencies. We look to build genuine, long-standing relationships with customers. As a fourth-generation business, we genuinely understand the value of building meaningful partnerships for us to help them achieve their own business goals.”
Hassell's 50 years of industry passion, experience and knowledge has forged a company that is uniquely positioned to deliver a whole life proposition to clients of all sizes. From a single owner/ operator with a single machine all the way through to major groups operating 50 plus waste handlers. Jack credits Hassell’s success with clients of every size to the company’s dedication to build its client’s business, not only as a supplier but as its equipment partner,
“We treat each of our customers exactly the same because the companies that now have 50 or more pieces of equipment started with just one or two. We take pride in sharing that journey with them and look to build a common understanding in becoming a lifetime partner. Making sure that they're operationally efficient and making the right choices in terms of their business growth’’.
By prioritising operational efficiency and value to the customer; Hassell’s dedication to creating life long, rewarding partnerships enables them not only to make the right recommendations for new equipment, but also contributes substantially to a sustainable model of quality equipment designed for tough applications backed by a long-term service provider, dedicated to ensuring longevity. For Hassell’s, they aren’t just in business to supply parts and equipment thoughtlessly but to help the customer plan their own development and growth in line with their current and future opportunities.
Looking forward, as the equipment landscape evolves, Hassell’s continues to develop its relationship with chosen market leading brands in waste handling equipment. Sharing a vision for bestin-class products married with best-in-class servicing, maintenance and breakdown repairs. After taking Terex’s waste handlers on board, Hassell’s are now stocking their metal separators which take waste from a handler or conveyor and then separates out the ferrous and non-ferrous metals; hugely improving revenue streams while reducing volumes of waste transported away from site. Critically, to close the sustainability circle, Hassell’s continues to invest in its in-house service and maintenance team. Enhancing the company’s ability to provide as much value as possible to the client, keeping their equipment in optimal condition while extracting maximum value alongside outstanding, reliable customer experience.
As a fourth-generation family-owned business, Hassell’s operates with unwavering ethical standards. A clear and straightforward mission guides Hassell’s, ensuring it consistently delivers exceptional service, innovation and value to its loyal customer base. Managing Director Jack Hassell has worked within the business for the past 16 years, cutting his teeth in the family business, first as an engineering apprentice, then as a field service engineer for 9 years, servicing equipment for many of the same customers the company works with today. Jack continued to develop his industry knowledge moving into machinery sales and then onto assuming the role as Managing Director.
As E.H. Hassell and Sons expands its market leading product range and continues to deliver tailored engineering solutions to its clients, the future is bright. The company’s relentless dedication to quality redefines industry standards and creates a unique opportunity for customers to develop their businesses with a brand that understands the rigors of waste management. Assuring clients of all sizes and types that at E.H Hassell; professionalism is not just a standard; it’s a commitment to excellence.
For more information on E.H. Hassell & Sons, see below: T 01782 644299 www.hassells.com
Recycleye wins FANUC award for innovation
FANUCUK has underlined its commitment to AI-powered robotic waste picking company Recycleye by extending its exclusive UK deal with the tech innovator, as well as internationally recognising its achievements at the FANUC Global Partner Awards.
The event, which took place in Japan in November 2023, saw Recycleye win one of seven Global Partner Awards for Innovation. In further evidence of FANUC’s faith in Recycleye’s technology, the two companies have recently extended their exclusivity agreement, meaning that Recycleye remains the only UK company that FANUC UK supply to for recycling applications.
Founded in London in 2019 with just four members of staff, Recycleye now employs over 50 people and is the European leader in AI/robotic waste picking technology. It has an installed base of more than 25 systems across the UK, Ireland, France, Italy, Spain and Germany, where its technology is helping to revolutionise the waste sector by automating the detection and sorting of mixed recyclables.
Combining its proprietary AI vision technology with FANUC 6-axis LR Mate robots, the Recycleye Robotics system increases sorting accuracy by up to 12% and improves line output by up to 10%, helping waste operators to boost their bottom line and providing a solution to ongoing labour shortages in the waste management industry. At the FANUC Global Partner Awards ceremony, the company was praised for its commitment to innovation, moving from a start-up business to a recognised leader in AI waste sortation in just four years.
T +44 (0)24 7605 3130 marketing@fanuc.co.uk www.fanuc.eu/uk/en https://youtu.be/patUAq1Yg58
The next generation of trommel screen
Screening with maximum efficiency: With the SM 620.3, Doppstadt presents the latest generation of its proven trommel screen. Developed based on customer feedback and requirements, the SM 620.3 combines the proven performance of previous models with innovative features such as the DualPower drive, which makes operation even more flexible and convenient. After Doppstadt presented the prototype at IFAT 2024, many screening machines are already successfully in use today.
Doppstadt focuses on flexibility and user-friendliness with the SM 620.3. “With the latest generation of our trommel, users no longer have to choose between a diesel or electric drive,” explains Moritz Müller, Product Manager at Doppstadt. This is because the DualPower drive combines bothdepending on the application, an uncomplicated change is possible. For example, if there is no power
connection available, diesel operation is an option. In this case, the addition of AdBlue is no longer necessary. This saves costs and makes refuelling particularly easy. In residential areas, the e-drive scores with its low noise level, and in halls with reduced emissions.
The SM 620.3 also sets new standards in the area of material processing. The galvanised discharge belts offer particularly high resistance & good protection against corrosion. This proves particularly effective in demanding applications such as the processing of mineral materials.
www.doppstadt.com
