Veolia Water Technologies increases water production capacity for Parker Hannifin
Veolia Water Technologies has recently supplied a new ORION unit for Parker Hannifin’s Bioscience Filtration Facility in Birtley. Building on a successful existing relationship, the new 20,000 L/hr unit replaced an older, custom-built ORION™ and has enabled the customer to increase production, reduce risk, be more sustainable and ultimately increase profitability.
The Parker Bioscience Filtration Facility in Birtley County Durham – part of Parker Hannifin, the global leader in motion and control technologies – produces a range of filtration and separation products used in pharmaceutical and high purity critical applications. Purified Water plays an important role in production as all manufactured products must be thoroughly flushed, cleaned and validated before they can be sent to customers. As a result, the facility requires large volumes of water that consistently complies to US Pharmacopeia’s (USP) water for injection (WFI) specification.
“Veolia Water Technologies was a logical choice because we already have a solid and wellestablished relationship with them and we know the technology delivers,” commented Nathan Ryder, Facilities & Maintenance Manager at Parker Hannifin. “What’s more, we were impressed by the technology and its efficient use of resources. This enables us to better serve our customers by increasing production, while reducing our water and energy consumption.”
Veolia Water Technologies’ ORION™ system is a reliable and proven purified water technology
that combines softening, reverse osmosis (RO), continuous electrodeionisation (CEDI) and ultrafiltration in one package. Capable of delivering large volumes of treated water suitable for a range of processes, the technology boasts a high water recovery rate and low energy consumption, which suits costumers conscious of their environmental impact.
Furthermore, the new ORION installed at Birtley reliably delivers cold WFI at a rate of 20,000 L/hr. This allows Parker Hannifin to meet its ambition of increased production, flexibly adapting output to demand.
“The project was a big undertaking,” added Nathan. “It required the construction of a new building to house the ORION™ as well as new control panels for our four ring mains that feed the factory.”
Veolia Water Technologies had to closely coordinate its work onsite in
order to replace the old control system that had managed the facility’s four water storage and distribution ring mains.
To achieve this without the need for downtime, the team focused on upgrading one of the original ring mains first as this was not capable of being sanitised with Ozone.
At the same time, the original central control system had to be upgraded due to obsolescence of critical components, and to incorporate major changes to the functionality of Parker Hannifin’s storage and distribution systems. All of this work was carried out while ensuring Parker Hannifin’s operations were not impeded.
Stefan Sadnani, Business Development Manager at Veolia Water Technologies, commented, “It was great to be able to work closely with Nathan and the team to make this project a success. The existing service contract on the old ORION™ unit has meant that we have built up a great understanding of the site and its needs over the years and this put us in a great position to deliver the expanded capacity that Parker Hannifin requires.”
To find out more about Veolia Water Technologies’ range of water treatment solutions for pharmaceutical applications go to: www.veoliawatertechnologies.co.uk or, for more information about Parker Hannifin, please visit: www.parker.com
Editor’s Notes
Welcome to our January issue of Industrial Process News. This issue delves into the latest innovations, trends, and best practices shaping the industry, offering valuable insights for professionals navigating this complex landscape.
Gina Burton Editor gina@industrialprocessnews.co.uk
On pages 4-5, we are delighted to have selected Cambion Electronics Limited as our Electro-Mechanical & Inductive Components Company of the Year. Impressed with the company’s long pedigree in manufacturing high-performance electro-mechanical and inductive components, this focus piece looks back on how the company has fared against a difficult geopolitical backdrop, supply chain issues, soaring energy costs, and new UK Government.
On page 14 we feature some NEW product ranges from Horner Automation Group, global leaders in automation control solutions for over 30 years. The Horner OCS Range of PLC/HMI combined controllers, Canvas Series PLC HMI Controllers, and Cscape™ 10 software which continues the legacy of innovative, powerful yet easy-to use software that has continued to be provided completely FREE for more than 25 years.
Show reviews include: UK Metals Expo 2024.
Other topics covered: Handling, Storage & Logistics, Machining & Engineering, Test, Measurement & Laboratory, Waste Management, Health & Safety, Hydraulics, Pneumatics & Compressed Air, Environmental, Electrical & Electronics, Controls, Drives & Automation, Print & Packaging, Industrial Process Technologies, Pumps & Valves, Water Management.
Don’t forget to send us your latest Industrial news and updates and email us at: info@industrialprocessnews.co.uk
Cover Story
Tsubakimoto
The world’s leading manufacturer of power transmission chain believes that the key to real world cost savings lies in an extended, low maintenance,
Contacts
Publication Management
Fallon Waldron, Publication Manager T 0121 550 2086
fallonwaldron@industrialprocessnews.co.uk
Production Robert Sharp, Production Manager production@businessandindustrytoday.co.uk
Accounts
Paul Whitaker, Accounts Manager T 0121 824 4742 accounts@businessandindustrytoday.co.uk
Editorial Gina Burton, Editor gina@industrialprocessnews.co.uk
Electro-Mechanical & Inductive Components Company of the Year
Cambion Electronics ahead of the
We are delighted in this issue of Industrial Process News to select Cambion Electronics
Limited as our Electro-Mechanical & Inductive Components Company of the Year
Accomplished history
Cambion Electronics has a long pedigree in manufacturing high-performance electro-mechanical and inductive components, with an illustrious history dating back decades. Back in 1961, the company was known as Cambion Electronic Products Limited successfully incorporated by USA company, Cambridge Thermionic Corporation. The aim then was to become a big player in the emerging market for electro-mechanical and electronic components in the UK and Europe.
Cambridge Thermionic Corporation was an unfortunate victim of the infamous 1990-1991 US recession and became insolvent. The UK experienced a similar economic downturn in 1991, with rising inflation, high interest rates, and overvalued exchange rate but despite this, Cambion UK continued to thrive as a single entity. Over the years, there has been a series of ownership and name changes, including Midland Ross, Interconnection Products, Hollingsworth, Wearnes, until 2016 when it finally became Cambion Electronics Limited, as it is known today.
Pole position
Cambion Electronics Limited is now part of a highly successful multi-billion-dollar conglomerate based in the Far East (Singapore), with a sole, autonomous 4,000 square metre manufacturing facility in picturesque Castleton, in the Peak District.
Cambion is autonomous in its manufacturing
capabilities with stamping, machining, moulding, automatic assembly and an equipped toolroom all under one roof at its ISO9001, ISO14001 and AS/EN9100 certified North Derbyshire facility.
With a steadfast focus on innovation, worldleading products, customer service and sustainability, the company has maintained its pole position as industry-leading designer and manufacturer of high-performance electromechanical/electronic components, inductive assemblies, and interconnect solutions. Now, with an expanding global distribution network, Cambion is at the forefront of the electronics sector, with a diverse customer base across aerospace, civil aircraft, gas detection, industrial markets, oil & gas, medical, military and many others.
2024: Year in review
We caught up with Managing Director, Martin Stoneman, to see how the company has fared against a difficult geopolitical backdrop, supply chain delays, soaring energy costs and new UK Government, “Challenging is the single word that sums up the last year. Moving into 2024 it was clear that there were stormy clouds on the horizon, however Cambion results will be favourable when compared to like companies in the electronics industry, certainly those in the UK. Factors out of our control such as geopolitical issues not only effect the value of commodities like gold, but also the confidence of our customers. This stated I can already see green shoots appearing for 2025 and expect to have growth; whether it will surpass our recordbreaking turnover of 2023, only time will tell.”
All that glitters is gold
Historically, gold has been the standard material to protect products used for joining electrical circuits, due to its inherent electrical conductivity properties and corrosion and wear resistance. The price of this precious metal has increased by more than 40% this year, with prices set to hit an alltime high in 2025, as Martin explains further:
“Gold has historically been seen as a ‘safe haven’ in time of troubles, so the rise in this commodity, caused by the geopolitical issues has been a major concern for Cambion. Trying to mitigate this against productivity has been a battle difficult to win, then when you add government legislation and tax burdens into the mix, it is one you know you cannot win, so price increase becomes unavoidable, which clearly creates risk. Cambion will continue to invest heavily in capital equipment though to improve productivity, and cutting-edge AI without losing sight of direct customer and supplier interface and its employees to upskill and
develop new competencies to meet the changing environment.”
Despite these setbacks with the price of gold, Cambion continues to focus its R&D on additional contact technologies to ensure Cambion supports its customers’ future application developments. The company is busy implementing ongoing Net Zero plans, such as improving systems and practices to eliminate waste. Cambion continues to strategically focus on ongoing product development, invest in the latest machinery and nurture organic growth in its customer base, through its excellent distributor network.
Electro-Mechanical
the pack in electronics industry
Innovation at Electronica 2024 Electronica is a leading biennial electronics trade show and Electronica 2024 in Munich brought the whole industry together for four days. Cambion launched its new contact technology for high current applications: Louvered Sockets/Pins at the November show, which were greatly lauded by visiting industry delegates.
The sockets are ideally designed for highcurrent applications, due to its multi-point manufacturing from heat-treated Beryllium Copper. Plated in gold, silver or both, these sockets come in various terminations, solder bucket, crimp, and thread mount.
“Our Louvered Sockets/Pins received wide interest from all points of the globe during Electronica 2024 – giving excellent potential for growth in 2025 and beyond. We also exhibited our other leading contact technologies such as: Spring-Loaded Contacts, Tulip Clip and Hourglass Jack contact. With instantly recognisable sockets, connector pins, terminals, insulated/uninsulated chokes, and coils, it was our pleasure to make contact with many new and existing customers and peers from across the industry. The year has also seen a successful take-up of the previously launched non-magnetic and relay base ranges.”
Non-magnetic
range
These sockets are compatible with mating pin Dia. Ø0.41-2.06mm for seamless operations.
n Pins – Compatible with loose piece sockets, providing positive and lasting electrical connection with low contact resistance. Pin diameters are +/- 0.05mm (0.002”).
n Polygon pins – Available in various stand-off heights, a range of machined pins allow for press-fit termination to PCBs.
n Terminal – Wide range of slotted, forked and pin styles in varied sizes for standard board thickness. Available in insulated/non-insulated variations.
n Shorting links – Insulated and non-insulated links as standard come in colours: red, blue, and black, with other colours available upon request. In the following Pitch – 2.54mm (0.100”) to 12.7mm (0.500”)
In the medical sector, normal free machining grades of brass contain slight magnetic properties, with small traces of iron and nickel composition. This of course makes them highly unsuitable for MRI scanners or indeed industrial application such as Mine Detection Equipment. Cambion has taken care to use the latest advanced Magnetoscope technology to monitor magnetic permeability, whilst remaining mindful of raw material and plating selections.
Relay Base range
A range of lightweight Relay Bases utilising Cambion’s Tulip contact technology to suit generic round pin out configuration Relays: Available with and without mounting ears for optimum location possibilities.
Pins have a solder relief feature to ensure excellent solder fillets when fixed to
Carrier is moulded from high-temperature plastic, suitable for lead-free solder processes.
n Carrier ensures correct contact pitch.
n Contacts feature Gold plated, stamped Beryllium Copper clips, pressed into Brass, Gold plated bodies.
n Other styles and configurations available on request n RoHS compliant
Looking to the future
As the industry moves towards Net Zero 2050, Cambion has accelerated its company goals
by announcing that all company vehicles are now fully electric. With the looming 2030 UK ban on all new petrol and diesel cars, Cambion is helping employees convert cars to electric through a salary sacrifice scheme. The on-site free EV charging stations support the running of these cars, with the long-term goal to run the EV charging car park purely on renewable energy sources.
“With Cambion’s product range, our R&D team is looking at advanced additional contact technologies to futureproof customers’ application developments.”
The non-magnetic range has undergone extensive R&D, with its sockets, pins, polygon pins, terminal and shorting links all making waves across the industry:
n Sockets – Extensive range of discrete sockets available in mounting styles such as: soldered, press fit, crimp, surface mount and stackable.
“Industrial Process News had a number of candidates to choose from, for this prestigious award. It is with immense pride that Cambion has been selected and is testament to our collective hard work. Thank you.”
Visit Cambion at Electronics Live: 22nd January 2025 (10am-4pm): National Conference Centre (Stand E37)
For more information and to view the product brochure, see the links below: 01433 621555 sales@cambion.com www.cambion.com
Leading the way to a greener future
In this article, Europump President, Luboš Michlík, highlights the vital role of pumps in powering the drive for a sustainable future.
Europump and its members are at the forefront of promoting highefficiency pump technologies and advocating for policies that support sustainability and innovation. Through collaboration with industries, regulators, and other stakeholders, Europump is committed to driving the adoption of innovative solutions that reduce energy consumption and environmental impact.
Ecopump is its flagship project, embodying the organisations energy reduction commitment. In 2004 the Europump Council endorsed the Ecopump initiative as the very cornerstone of the European pump sector's energy and environmental policy. The Europump website now carries a dashboard that provides a real time illustration of the energy savings being made.
Since 2016, these endeavours have resulted in the saving of 233 million MWh of electricity and a reduction of 163 million tons of CO2 emissions. Additionally, the incorporation of the Extended Product Approach into the upcoming revision of EU Regulation 547/2012 for water pumps could unlock a further 35 TWh in energy savings.
“In a world increasingly focused on sustainability, it is crucial that pumps – often the unseen workhorses – are recognised for their potential to deliver significant energy savings and environmental benefits. Together, we can ensure that pumps continue to be a driving force behind the green transition in every sector.”
For more information about Europump and the work it undertakes on behalf of the European pump sector, please visit: www.europump.net
High-tech containment shroud for mag-drive pumps
One of the technical highlights at ACHEMA 2024 was KSB Group’s new 3D-printed containment shroud for mag-drive pumps of the Magnochem type series. Named MagnoProtect, the component offers the same safety as a doublewalled containment shroud –without the latter’s disadvantages of heating up strongly and having high eddy current losses.
While providing comparable safety, the overall efficiencies of the new mag-drive designs clearly exceed those of canned motor pumps. Designed with a structure of channels, the new containment shroud offers a second, redundant, static safety barrier preventing leakage of the fluid handled.
A pressure transmitter monitors the vacuum generated, which is present during normal operation in the channels of the containment shroud. If the monitored pressure rises to atmospheric pressure, the outer containment shell is leaking. If the pressure rises above the ambient pressure, the inner containment shell is damaged.
The containment shroud design is characterised by high mechanical strength and good wear properties. It has been optimised to minimise heat losses and eddy currents.
Converting a standardised chemical pump with mechanical seal to a magnetic drive is easier and more cost-efficient than retrofitting it with a canned motor. The geometry and dimensions of the new containment shroud are integrated in the modular system of Magnochem, allowing metallic or ceramic containment shrouds to be replaced easily. This enables operators to upgrade older pump sets that are still in service without difficulty.
www.ksb.com/en-gb
GelSight and Flexxbotics partner
Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced a new partnership with GelSight, a pioneer in tactile intelligence technology, to provide a joint solution for robot-enabled nondestructive testing (NDT) with autonomous process control.
The joint solution incorporates GelSight’s tactile sensing technology into Flexxbotics for advanced robotic machine tending with highly precise quality inspection and digital thread traceability that reduces time-toinspect by 40% or more.
Next generation smart factories – in aerospace, defence, medical devices, automotive and other industries where measurement accuracy is critical in tight tolerance processing – can now utilise industrial robots and collaborative robots to dramatically speed up inspection processes, increase throughput, and improve margins. GelSight’s unique technology uses 3D imaging to map surface finish and defects on any material, anywhere at the micron level. By robot-enabling GelSight’s tactile sensing devices with Flexxbotics, companies can rapidly perform hundreds of precision
measurements during processing on the production line, as opposed to transporting parts to specialised lab equipment or relying on outside laboratory services.
Flexxbotics provides interoperable communication between the robots and GelSight devices coordinating the entire process and connecting directly with existing business systems in the plant including the CAD/PLM, QMS, IIoT and others for closed-loop quality compliance. Geometric Dimensioning and Tolerancing (GD&T) for each part is automatically fed by Flexxbotics directly into the robot and GelSight programs assuring critical characteristic measurement integrity with inspection results collected for nonconformance tracking and analysis.
https://gelsight.com/products https://flexxbotics.com/solutions
IBioIC strengthens team with appointment of expert
The Industrial Biotechnology Innovation Centre (IBioIC) has brought in an experienced bioprocessing specialist to its FlexBio facility, adding to the range of expertise on offer to support biotechnology companies and projects to scale up to industrial size.
Dr Sheena Fraser joins the innovation centre from Roslin Technologies where, as senior vice president of product development, she was a driving force behind its cultivated – or lab-grown – meat growth media and bioprocess development activities over the last 18 months.
operations officer for MeatOurFuture, an organisation accelerating the cellular agriculture sector in Africa, and team credited with delivering the continent’s first cell-cultivated meat prototype.
Underpinning her knowledge of cellular agriculture and stem cell cultivation, Sheena has over two decades of experience in microbial and mammalian cell bioprocess innovation, supporting new product development from concept to manufacturing and commercialisation.
Before moving to Scotland, Sheena was based in South Africa and held several roles in biotechnology and life sciences. In 2020 she was appointed chief scientific officer for Mogale Meat Company (now WildBio), a startup developing cultivated meat from wildlife species – an emerging field that uses cell culture to produce more meat with less livestock. Concurrently, she served as chief
At IBioIC’s FlexBio – a facility hosted at Heriot-Watt University in Edinburgh, which focuses on derisking the scale-up of upstream and downstream bioprocesses – Sheena will support the innovation centre’s partners and members across several projects and sectors. Many bio-based products fail to make it to market because of the challenges associated with transferring laboratory-based science to an industryready process.
www.ibioic.com
The importance of forging equipment PM
Today, ACE is offering the most comprehensive preventative maintenance programme in the forming and forging industry. The customised programme not only includes training activities and scheduled replacement of consumables, but also develops repeatable maintenance tasks and follows PM best practices for forging and forming equipment.
In this programme, the OEM first conducts a preliminary review of any existing PM programme documentation of what is currently performed. This includes the life cycle of frequently replaced parts.
Next, the OEM conducts a ‘health check’ to determine the equipment’s current condition, running clearance, electrical system, and pump performance. Based on the results of the health check, the OEM recommends corrective actions to restore the equipment to its original specifications.
ACE is in a unique position to utilise the full documentation of equipment in its broad portfolio of brands, along with extensive maintenance and repair experience accumulated over many decades. With its core brands founded in the 1800s, the company offers a full line of products, including standard mechanical forging presses,
upset forging machines, forging rolls, hydraulic forging, forming, compression moulding, cold extrusion, compaction, and roll ring preform presses along with stretch forming and straightening machines, solid die forgers, trim presses, programmable die forgers, and customengineered hydraulic presses.
In the next step, a customised preventive maintenance programme is created. This can vary, but typically involves following best practices for lubrication; daily visual inspections for signs of wear, leaks, or damage; listening for abnormal vibrations/noises when equipment is running that can indicate underlying issues; monitoring the presence of dirt or other foreign particles that can deteriorate the machinery’s efficiency; regular calibration to avoid misalignment or imbalanced equipment; and documenting all checks, observations, and maintenance tasks performed.
info-sales@AjaxErie.com www.AjaxErie.com
Industrial Process Technologies
ABB UNITROL 1000 excitation system awarded DNV Cyber Security Type Approval
Classification society DNV has granted ABB UNITROL® 1000 excitation system Cyber Security Type Approval – becoming the first automatic voltage regulator to achieve it. This facilitates maritime operators in meeting the new IACS UR E26 requirements more efficiently and contribute to the security of their vessels against cyber threats.
In the maritime sector, ABB UNITROL 1000 excitation system is used for a variety of applications on synchronous machines ranging from 100kVA to 80MVA. To help ensure resilience in the face of potential cyber threats, UNITROL 1000 has been certified as of November 2024 for compliance with the DNV Cyber Security Profile 1 (IACS UR E27), which is based on industry standard IEC 62443-3-3 security level 1. DNV, also known as Det Norske Veritas, is headquartered in Norway and is the world's leading classification society, as well as a recognised advisor to the maritime industry.
The primary purpose of a synchronous generator on a vessel is to supply the necessary electrical power for various on-board systems, including lighting, machinery, navigation, communication
and propulsion. The UNITROL 1000 excitation system ensures stable control of the synchronous generator voltage, providing rapid response to load changes and maintaining required voltage levels, even in harsh environments. This reliability makes it a crucial component for efficient and consistent power generation, and safety of the vessel.
UNITROL 1000 is the first automatic voltage regulator to comply with the IACS UR E27 requirements, which involves ‘Cyber Resilience of On-Board Systems and Equipment’. The new certification is especially relevant for the maritime sector, which is currently accelerating its digitalisation with more connectivity to onboard equipment. Digitalisation brings many benefits but, at the same time, it can expose vessels to new cyber threats.
To reduce cyber risk, it has been mandatory for all new ships contracted from 1 July 2024 to comply with IACS UR E26 for ‘Cyber Resilience of Ships’. Having assets certified according to IACS UR E27 for the on-board systems provides important support for vessel owners, designers and yards in achieving full compliance with IACS UR E26.
We are ISO 14001 certified: Committing to green initiatives
Since 1976, Charles Day Steels has campaigned for green initiatives in the laser cutting industry. We have strived to make environmentally conscious decisions as part of our quality craftsmanship, pioneering for change to ensure eco-manufacturing is a staple part of our operations. This is why we’re proud to announce that we are now ISO 14001 accredited at both Charles Day Steels and our sister company, The Laser Cutting Co., which have been certified for their continuous approach to ecofriendly practices.
What is ISO 14001?
The ISO 14001 certification is defined by the international standard for environmental management systems (EMS), instilling sustainable practices within businesses in order to showcase their ongoing commitment to environmental improvements. Implementing the EMS framework ensures that we have made significant progress in understanding sustainable policies, recognising impacts and opportunities, monitoring eco performance, conducting audits and reports, providing staff training and managing our carbon footprint.
Why is ISO 14001 important?
The ISO 14001 is currently held by over 500,000 companies worldwide, with numbers expected to rise as the push for sustainability is no longer a consideration but rather an expectation. Not only does achieving such accreditation ensure a positive environmental impact, but it has proven to identify efficiency opportunities and reduce expenses.
ISO 14001 ensures a globally recognisable symbol of commitment towards eco-practices, developing credibility and showcasing a trailblazer approach towards the future of manufacturing processes.
Our journey to sustainability
As part of our sustainablecentric ethos, we have invested in multiple resources in a transition towards clean energy, including our large-scale renewable energy source, installing 1,346 solar panels across our two sites covering approximately 20,000 square feet. We have complemented this in the next phase of our sustainable journey by funding a new fleet of electric forklift trucks. Stepping away from traditional diesel and petrol solutions has greatly benefitted Charles Day Steels, not only as an eco-forward brand but also as one that ensures reliability, lower maintenance, and a healthier environment.
With the DNV certification ABB mitigates the occurrence of, and downtime caused by, cyber incidents due to potential cyber-attacks. Moreover, DNV accreditation supports vessel operators, offshore operators and marine OEMs in demonstrating the resilience of their systems. This not only streamline the certification processes but also enhances overall cyber security awareness. Additionally, DNV recognition aligns well with the International Maritime Organisation’s (IMO) resolution MSC.428(98), which focuses on safeguarding power and automation systems on board ships, as well as ensuring the confidentiality and integrity of data in remote connections.
https://new.abb.com/power-electronics/ excitation-and-synchronization/ Unitrol-excitation-systems/unitrol-1000-series www.dnv.com/services/ cyber-secure-class-notation-124600
Our dedicated team at Charles Day Steels are committed to the quality of our profile-cutting services, such as laser, flame, waterjet and plasma cutting. We pledge to create sustainable awareness and a positive influence on the future of the manufacturing sector. We ensure that our team remains aware of challenges when tackling waste and harmful emissions, intending to create healthier conditions and meet environmental compliance standards. Charles Day Steels is devoted to our service, the quality we can assure our customers and our guarantee for future sustainable solutions.
Contact 0114 244 5544
sales@daysteel.co.uk www.daysteel.co.uk
You do get what you pay for…
When it comes to power transmission chain, Tsubaki proves that buying a quality product results in significant life-time cost savings
The climate in most industries at the moment is focused towards cost reduction to protect margins. While this is a noble pursuit, and one that can offer real benefits to a business and its customers, it is important that when it comes to procurement the Total Cost of Ownership (TCO) is considered over initial cost savings. While some components may seem like the cheapest solution in the short term, they can quickly prove expensive if regular maintenance, repair and replacement work becomes necessary.
Tsubakimoto, the world’s leading manufacturer of power transmission chain, believes that the key to real world cost savings lies in an extended, low maintenance, operating cycle.
All too often when we hear about a business cutting its costs, we hear in the same sentence that the cuts have been achieved by sourcing cheaper components during procurement. However, while these savings may look appealing in the short term, the only real way to gauge success is to look at the total cost of the product throughout its life. Cost of installation, maintenance requirements, downtime caused by early failure and replacement are all hidden costs which can add up when a budget component is specified.
Power transmission chain in particular is an area where many procurement managers may feel they can reduce costs by specifying budget chains. Because the technology is apparently so simple, and there are few outward differences in appearance between brands, it would be easy to assume that this is an area where budget components may be justified. However, the truth is very different; a chain which has been properly
specified and well produced, using high quality materials, can often earn its initial procurement cost back many times over when compared with cheap chain.
Jake Yamamoto, Sales & Marketing Director for Tsubakimoto Europe, comments, “Initial procurement is just one cost that needs to be considered when determining the TCO of power transmission chain. After procurement there is installation time, which can vary greatly between products, as well as the necessary maintenance requirements –such as lubrication or removing links due to elongation. Then of course there is the cost of replacement. A chain with a shorter life will need replacing which not only causes down time but also introduces a further round of procurement into the equation. When all of these hidden costs are taken into consideration it is easy to see how budget chain can quickly become a false economy.”
The ability for a premium chain to offer significant TCO savings has been experienced first-hand by a food producer who was looking for an alternative roller chain solution for its cake production line. The basic 12B chain that it specified as standard had an average life span of 9 months despite regular maintenance. The plant’s management was concerned about the regular replacement costs and approached Tsubaki to see if an alternative solution could be provided.
Having conducted a site inspection, the Tsubaki engineer specified Lambda lube-free chain. The innovative Lambda chain does not require any external lubrication, which gives an instant maintenance cost saving. As the chain surface is dry, any contamination risk is avoided. The chain bearing surfaces remain lubricated, which minimises wear and offers a much longer operating life.
The procurement cost for a single length of Lambda chain was almost 150% more than the cost for the basic 12B chain – which may have put a lot of operators off. However,
once installed, the chain lasted for 40 months without the need for any maintenance. Over 40 months the basic chain would have been replaced four times and accrued regular maintenance costs. As such the Lambda chain was almost 45% cheaper to run which represented a saving as shown in the table (bottom left).
If you take into account lubrication and replacement maintenance time, then the TCO figure starts to look more realistic, and closer to 100% more expensive. This is also without adding any potential downtime costs. The chain is replaced during a routine maintenance window, then there is no figure there, but, if the plant could be up and running instead of being stopped while the roller chain is replaced then the cost per hour of lost production can easily run into thousands.
Jake Yamamoto continues, “Tsubaki invests heavily in R&D and offers a wide range of products which have been designed for all types of industries and environments. This means that for most applications, even traditional hard wearing ones, we are able to specify a solution which will last many times longer than a basic chain. We will conduct a site visit prior to specification to make sure that we understand the unique requirements of every job so that we can provide an accurate estimate for our chain’s TCO.”
+31 (0)78 6204000 richard.poldervaart@tsubaki.eu https://tsubaki.eu
Tsubakimoto proves that buying a quality product results in significant lifetime cost savings
Cost saving comparison table showing the differences between a Standard chain and a Tsubaki Lambda Lube-Free chain
Throw open doors to young talent
The Young People in Print team, a group of volunteers dedicated to inspiring the next generation of employees in the print industry, supported companies from across the UK to throw open their doors on 23 October 2024 to welcome visits from local schools and colleges.
Paul Stead, Sales at ASL Group and YPIP volunteer, stated, “We’ve been running open houses with individual printers, helping them to attract students from local schools and colleges to visit and explore what the print industry can offer them. While this approach has been welcomed, it’s clear we need to do something on a far broader scale if we’re going to truly make an impact. International Print Day seems the logical day to say to the education and careers system in the UK that the print industry is seeking new talent, come on in and see what we have to offer!”
International Print Day marked its 10th anniversary in 2024. It is an annual celebration that brings together printing professionals from around the world to celebrate the art, science and innovation of print.
The YPIP team aimed to offer a nationwide experience, where printers and their supply chain companies – from OEMs to substrates, inks, adhesives and software businesses – run open houses, inviting local students to visit and see what the print industry is all about.
The YPIP team was committed to linking companies to their local career hub so they could get local schools and colleges on board and plan the numbers visiting directly. It also provided an agenda for the day and a PowerPoint deck to support companies if required.
Contact www.ypip.co.uk
Kongsberg PCS launches new MultiCam router
Kongsberg Precision Cutting Systems (Kongsberg PCS) has recently showcased its latest innovations at the PRINTING United expo, elevating standards for superior routing with the launch of the new MultiCam Apex3R Evo and giving an American debut to its award-winning Kongsberg Ultimate digital cutting system.
The reveal of these latest advances in technology underlines Kongsberg PCS’ commitment to developing solutions that address pain points for rigid sign makers and corrugated converters and help businesses to maximise productivity and quality.
“As we celebrate 35 years of MultiCam success, we are thrilled to be unveiling
the new Apex3R Evo at PRINTING United,” said Matt Thackray, VP & General Manager of Kongsberg PCS operations in America. “Engineered for a broad array of applications, this latest evolution of our flagship machine signals a new era in high-performance routing capabilities. With its perfect balance between performance and precision, it sets a new standard for routers, combining incredible versatility with superior precision, all at a competitive price.”
The Apex3R Evo also features a newly designed condensed knife system, upgraded tapping features to simplify and streamline production, and an improved dust boot providing better particulate pick-up and operatorfriendly quick-change bristles or glide pad. The new surface probe can also measure dimensions, tolerances, and surface finish of the workpiece, detect changes or errors, and help with complex curved surfaces. Collet and ATC spindle options range from an impressive 24-32K RPM and up to 13.3 HP, making the Apex3R Evo suitable for a wide range of jobs using different tools and materials.
www.multicam.com www.kongsbergsystems.com
Unlock packaging brilliance
With countless products competing for consumer attention, capturing your target market’s interest has never been more important. Packaging is a powerful tool to make that connection, and digital printing is a game-changer when it comes to delivering the speed and flexibility needed to make your packaging unforgettable. Did you know 72% of shoppers say packaging influences their buying decisions (Ipsos)? With its high-quality, sustainable, and fully customisable designs, digitally printed packaging is the secret weapon your brand needs to cut through the noise and leave a lasting impression.
With premium packaging designs boosting shelf appeal by up to 30% (Packaging Digest), the quality of your packaging is more important than ever before. Digital printing
uses bright and bold colours, crisp imagery and detailed finishes to create a premium look and feel. It enhances the overall perception of your brand and shows customers you’re willing to go above and beyond to provide a high-quality option. It also helps your products to stand out on shelves and screens while creating a sense of trust and professionalism that helps set your brand apart.
Considering the benefits, it’s easy to see why digital flexible packaging has made a name for itself as one of the best options for ambitious brands looking to stand out and make a statement. Whether you’re looking for custom packaging boxes with a logo or need last-minute packaging for a seasonal promotion, we can help. Get in touch with Smurfit Westrock to find out more today.
www.smurfitwestrock.com
Controls, Drives & Automation
Horner Automation Group releases innovative NEW products
Horner Automation Group are global leaders in automation control solutions with over 30 years of automation experience providing all-in-one controllers with cloud computing functionality, offering solutions for industrial processes on a global scale since 1986.
Since its inception, Horner Automation Group has enabled its clients to save time and money by offering cost effective solutions and ensuring meaningful data that help boost productivity. Horner Automation Europe is part of the world-wide Horner Electric Group that was founded in 1949, and have been designing PLCs, Communication Products, HMIs and their related products since the early ’80s.
Based in Cork, Ireland, Horner Ireland Limited is the European Headquarters of the Group and was founded in 1997. Promoting an ethos that is to design and manufacture innovative products that are extremely easy to use and provide significant value to its customers, Horner Ireland Limited pride themselves on being the industry leading provider of all-in-one controllers. From Cork, they provide full support for European customers and distributors including European Logistics, Manufacturing, Product Design and Development, Custom Product Development, and Technical Support for their range of Programmable Logic Controllers and Human Machine Interfaces that are widely used across industry.
In this article we are going to spotlight some of its most popular products, starting with its range of OCS controllers. Horner has combined a controller, operator interface, I/O, and networking into a single unit OCS (Operator Control Station). This station ultimately provides a better control system solution for original equipment manufacturers, integrators and end-users.
More often than not, all-in-one controllers are the popular choice because of their ease-of-use, cost savings, and flexibility. Since 1998, OCS has been used in various industrial controls and automation applications including Power Management and Backup Generation, Water Treatment, Compressor Control, Custom OEM products, Automotive Parts Manufacturing, Mobile Machinery, Renewable Energy, Packaging Machinery, and so much more.
OCS has a vast range of local and remote I/O systems and communication abilities that range
from integrated fieldbus, ethernet, cell and phone modems, serial ports and protocols along with mass data storage capabilities that are tightly integrated and easy to use.
Another product range designed to elevate your industrial automation operations are the Canvas Series PLC HMI Controllers. These are perfect if you’re looking to streamline control in your setup as it includes innovative features that make Canvas Series Controllers a powerful choice for seamless, intuitive control.
The benefits of Horner’s latest all-in-one controllers are endless, and include three main features. Firstly, it incorporates enhanced graphics – the best Horner has ever offered! These include alarms, recipes, and trends that have all be redesigned from the ground up.
Secondly, it features a Dual Core Microprocessor which means when you take advantage of the new graphics you get one dedicated core for Graphics, and one dedicated core for Logic, resulting in faster and more consistent scan times. Thirdly, Canvas has built-in IIOT Protocols which include MQTT Sparkplug, as well as Remote Visualisation with WebMI.
Canvas will initially be available in five different colour touchscreen sizes ranging from 3.5” to 10.1” diagonal. Further highlights include the Canvas 5, featuring a 4.3” colour touchscreen and 12” built-in I/O points. The Canvas 10D also
features a 10.1” colour touchscreen and five builtin I/O options ranging from 22-42 points of I/O. All Canvas models include a microSD slot, USB for programming, FLASH drive support, RS232/485, CAN for I/O expansion and CANopen support, and Ethernet port(s) supporting multiple Industrial Ethernet protocols.
Cscape 10
All OCS applications are developed with a powerful and secure programming package called Cscape . Cscape is used by automation professionals to configure every aspect of their OCS controlled machine control applications, and includes logic development using Ladder Logic and other IEC61131 languages, screen development, user interface design, network communications, I/O configuration, into an all-in-one software package. Cscape and OCS were the first to perform all these functions in a unified control platform using a single software development package in their initial version in the late 1990s.
Cscape™ 10 software is the latest release from The Horner Automation Group and continues the legacy of innovative, powerful yet easy-touse software that has continued to be provided completely FREE for more than 25 years.
The highly-anticipated Cscape 10 features a redesigned user interface and among its dozens of improvements, also includes the newly developed Advanced Graphics Engine. As mentioned earlier on in this focus piece, the Advanced Graphics Engine supports several graphic building blocks for user interface design that have been reimagined from the ground-up. These include (but are not limited to) Trend, XY Graph and Scatter Graph objects, a Recipe object, Alarm objects, and a Video playback object.
It also incorporates additional features such as gesture and keyboard/mouse support, improved download speeds, and further updated objects across the board including buttons, indicators, data fields, and switches.
Contact +353 21 4321266
sales@horner-apg.com
https://hornerautomation.eu
Horner OCS can be used effectively in a wide range of applications
The Horner OCS Range of PLC/HMI combined controllers
Canvas All-in-one Controllers (HMI + PLC)
Dematic wraps up automation solution
Dematic has recently completed the final steps in installing and commissioning a compact automation solution featuring an AutoStore system for Spanish 3PL Grupo Servicio Móvil. The new solution manages the storage of medical supplies for one of Madrid’s largest hospitals.
The project represents an ongoing collaboration between the two companies dating back to 2012 when Grupo Servicio Móvil became the first company in Spain to install a Dematic Multishuttle® system at its Negreira site to serve healthcare customers in the region.
The family-run company with headquarters in northwestern Spain has been a leading third-party logistics supplier to the healthcare market in Spain for more than 30 years and has expanded its operations into national
governmental sectors and historic archives. Grupo Servicio Móvil has built its reputation on providing high quality standards in the services they deliver and in the service agreements they negotiate. They rely on providing minimum lead times to meet the requirements of the markets served by their customers.
For its healthcare customer in Madrid, Grupo Servicio Móvil installed a warehouse very close to the hospital, which came at a premium real estate cost, so an efficient, extremely compact solution was a top priority. The energy cost reductions associated with AutoStore systems –the robots utilise regenerative energy along with warehouse lights-out operation capabilities – are additional benefits.
To meet the needs of the hospital, the 3PL healthcare specialist needed to automate storage, retrieval and sorting processes as well as improve picking and sorting accuracies, which would lead to improved inventory management and order fulfilment. Additionally, scalability to adapt to changing business needs and growth over time was also a requirement. The Dematic solution covered each one of these aspects.
www.dematic.com
Custom design and fast delivery of IM B5 squirrel cage compressor package motor with support foot
Menzel pitch up with yet another quick delivery to UK.
When a customer on the Wirral suffered a failure of a critical 600kW, 6,000V, 4pole compressor motor his immediate response was to ask the compressor packager for a replacement.
With a like for like OEM replacement not available in under 30 weeks and his only alternative to hire diesel driven plant at extremely high monthly rentals it was not looking good!
However, one call to Menzel Motors from his Service Partner and frowns turned to smiles as Menzel confirmed they had configured a similar set up for other seemingly captive customers before.
A review of current available stock, a drawing and images showing how the motor would be configured in 2-3 weeks and an order was placed.
Within fourteen days the motor was delivered to the UK site ready to be installed!
Menzel continue to be the go to brand in time of real need for quick replacement motors.
Performance data of the squirrel cage compressor motor:
n Menzel motor type: MEBKGR400L-04
n Motor standard: IEC/EN 60034-1
n Nominal power: 600kW
n Nominal voltage: 6,000V (6kV)
n Nominal frequency: 50Hz
n Number of poles: 4 poles
n Nominal speed: 1,490min-1
n Design: IM B5
n Frame Size/Shaft height: 400mm
n Degree of protection: IP 55
n Cooling type: IC 411 TEFC Totally Enclosed Fan Cooled
n Weight: 4,200kg
+49 30 349 922-0
www.menzel-motors.com
Cable Services Group invests in new cable drum trailers
Cable Services Group, a leading distributor of specialist electrical equipment and components, is pleased to announce a major advancement in its logistics capabilities with the addition of five new cable drum trailers now based at each of its five UK branches. This strategic investment has increased the company’s capacity for single drum deliveries while streamlining the collection of empty drums from sites across the country, resulting in greater service efficiency and cost savings for customers.
Cable Services will use the trailers in conjunction with its existing fleet of Mercedes flatbeds, Sprinters and Hiab. This new facility will improve service delivery times and eliminate the need for
Oil, Gas & Offshore
external agencies or third-party logistics. By adopting this self-sufficient approach, Cable Services will maintain control over every stage of the delivery process, enhancing fuel efficiency and minimising delays for a more streamlined and environmentally conscious service.
With this investment, Cable Services Group will continue to improve service standards and guarantee responsive, reliable and rapid deliveries to sites nationwide. Customers can now also benefit from a next-day delivery service, subject to stock availability and order specifications.
To ensure the success of this expansion, the group’s transport team underwent rigorous training, and all drivers now hold Class C and Class C1 licenses. This training not only ensured that the team had the necessary skills to handle and deliver cable drums efficiently, but also that they met all relevant compliance and safety standards.
sales@cableservices.co.uk www.cableservices.co.uk
Henkel and Teca-Print partner
Henkel and Teca-Print have announced a partnership in the pad printing field of printed electronics. The collaboration aims to further drive the adoption of pad printing solutions in emerging technologies such as antenna, digital healthcare, 3D electronics, and smart mobility by supporting customers in accelerating their projects. Based on the partners combined expertise Henkel and Teca-Print will offer seamless product recommendations from R&D to final production processes as well as joint trial possibilities and feasibility studies.
Henkel is an industry-leading supplier of printed electronics materials and services. The broad Loctite portfolio of functional inks includes conductive inks and paints as well as resistive and dielectric inks. Henkel’s portfolio and four decades of material formulation expertise enable the company’s partners to develop printed electronics applications tailored to the specific properties demanded by industrial customers – for example in the manufacturing of membrane switches, flexible circuits, force sensors, heating elements, and medical biosensors for solutions in healthcare, automotive and consumer electronics. To further
address the challenge of 3D parts functionalisation the company has recently developed a new range of functional inks that can be applied by pad printing technology.
For more than 50 years, Teca-Print has played a leading role in the evolution of pad printing technology. The company’s equipment and systems are developed to meet the specific needs of its customers. Teca-Print not only ensures the highest quality and accuracy with its pad printing systems, but also provides cutting-edge software for process enhancement. The comprehensive product line features complex automation solutions, specialised and standard pad printing machines, along with a full range of peripheral equipment, accessories and consumables including printing pads, inks and cliché plates.
www.henkel.com www.teca-print.com
UK Metals Expo 2024 exceeds expectations, sets the stage for future success
UK Metals Expo 2024, held at Birmingham’s NEC from 11-12 September 2024, concluded with resounding success, exceeding expectations for all involved. With overwhelmingly positive feedback, the event has laid a solid foundation for an even bigger and more impressive show next year.
In just three years, the Expo has become a cornerstone of the industry calendar, boasting 300 exhibitors and drawing 7,500 industry professionals from 51 countries. The Expo brought together companies, buyers, supply chain partners, and industry peers, fostering meaningful connections and opportunities for growth across the entire metals supply chain. This year saw a 51% increase in attendance, with a satisfaction score of 8.3/10 from the post-show survey.
The diversity of industries represented – from
aerospace and automotive to construction and renewable energy – demonstrates the Expo’s central role in connecting the entire metals supply chain. This year’s exhibitors showcased cuttingedge solutions tailored to a wide variety of sectors, reinforcing the event’s position as a critical hub for innovation and collaboration.
In addition to the impressive exhibitor presence, the Expo fostered an environment ripe for networking and deal-making. Many attendees reported securing new business partnerships and contracts, reflecting the Expo’s role as a facilitator for tangible growth and collaboration within the metals industry.
With attendees and exhibitors from 51 countries, UK Metals Expo continues to grow its global influence, becoming a major international platform for the metals industry.
This year saw a marked increase in cross-border collaborations, as businesses from around the world explored new markets and partnerships.
Alloy Heat Treatment
For over 50 years a Dudley-based business has operated as nothing less than a centre of excellence in aluminium heat treatment. Alloy Heat Treatment – or AHT – serves the leading names in aerospace, automotive and advanced engineering from its Peartree Lane premises.
The combination of leading-edge technology and years of experience enables AHT to deliver a wide range of aluminium heat treatments including solution treatment, rapid quenching, setting and ageing. The business places great emphasis on seeking approvals and is particularly proud of being part of NADCAP (National Aerospace and Defence Contractors Accreditation Programme).
Its list of approvers for some of the biggest names in engineering and includes Airbus SAS, BAe systems, Boeing, Rolls Royce and Westland Helicopters.
AHT is the largest sub contract heat treater in the UK offering only heat treatment of aluminium alloys. As well
A heartfelt thank you is extended to everyone who contributed to the success of this year’s event. Their support has been invaluable, and the team is already hard at work to deliver an even greater show in 2025. Looking ahead, the 2025 Expo promises even more, with organisers planning to introduce new features such as custom workshops and also increase areas with live demos and emerging technologies.
UK Metals Expo will return to the NEC, Birmingham, from 10-11 September 2025, promising an even larger and more dynamic event. Don’t miss out! With the majority of exhibitors already confirmed to return and fresh enquiries coming in from across the globe, organisers encourage businesses to secure their spots now to avoid disappointment. This is our pick of the best exhibitors from this year’s show, listed here in alphabetical order: Alloy Heat Treatment, CBAM, GSA Environmental, Howat Group, Marshall Harmony, MEPS International & Raccortubi UK. Further details can be found on this page and the next three.
https://ukmetalsexpo.com/exhibit
as offering its extensive range of heat treatment services. To complement its heat-treatment processes, AHT offers an advanced Quantum E ScanArm due to the Quantum E being portable and quick to set-up, as we are now looking to offer an efficient scanning service, not only to our heat treatment customers, but also to
customers that require a scanning service without our heat treatment service.
Contact: Ian Perks, Sales/New Projects Manager
+44 (0)1384 456777
sales@alloyheat.co.uk www.alloyheat.co.uk
Howat Group thrives at UK Metals Expo 2024
Howat Group PLC celebrated a highly successful presence at the UK Metals Expo 2024, showcasing the expertise and innovation of its sector-leading brands: AMS, Ancon, and ESS. With representatives from all three business units, the event proved to be a dynamic platform for networking, collaboration, and highlighting Howat Group’s industry-leading capabilities.
An ISO 9001-certified stockholder, processor, and global supplier, Howat Group offers a comprehensive portfolio of products, including low alloys, stainless steels, and high nickel alloys. The company serves a diverse range of industries with solutions tailored to both standard and bespoke specifications, providing materials in various forms such as bar, bored bar, tube, pipe, forgings, and rolled rings. Additional
metal management services include cutting, processing, heat treatment, testing, and semi-finished machining.
Operating out of an 80,000ft2 state-of-theart stockholding and distribution facility in South Yorkshire’s scenic Dearne Valley, Howat Group further extends its reach with regional sales offices in the North East, Midlands, and headquarters in Stirling, Scotland. The company’s European presence, bolstered by sales offices in France and Italy, ensures personalised local service to its international customer base.
Strengthening relationships and driving sustainability Joanne Varns, Sales Director of ESS, reflected on the Expo’s value, “We were thrilled to reconnect with existing customers and forge new partnerships with both clients and suppliers. The event provided invaluable opportunities to discuss emerging challenges and solutions within the metals sector.”
One of the key topics of discussion was
GSA Environmental Ltd
GSAEnvironmental
(GSAe) is a highly skilled engineering and technology provider and process licensor with 25+ years global project experience in the remediation and reprocessing of a wide range of industrial waste.
Our strategy is to contribute to the planet’s sustainability by extracting critical metals from industrial waste.
GSAe provides new solutions to environmental problems posed by harmful industrial waste products, using proprietary technology. The ultimate goal to achieve a zerowaste industry by transforming waste into valuable by-products using commercially viable methods.
GSAe uses advanced technical capabilities across diverse industry sectors to contribute to the growth of the Global Circular Economy. We partner with global refining and processing industries to optimise our proprietary technologies and develop innovative methods of remediating waste products. GSAe provides viable and economic
solutions for emerging and legacy waste challenges to align with the global green energy strategy.
The GSAe team has the full suite of skills from extensive financial, management and project management expertise, combined with technical capability in environmental and materials engineering, to provide metal recovery solutions to industry. We own a state-of-the-art laboratory with a 200Lt Pilot Plant capacity where our highly experienced chemical and metallurgical team can leverage advanced metallurgical processes to maximise resource recovery and minimise waste and deliver commercial solutions.
Contact +44 (0)1522 437161
contact@gsa-environmental.com www.gsa-environmental.com
the upcoming EU and UK Carbon Border Adjustment Mechanisms and their anticipated impact on the UK metals market. These conversations underscored Howat Group’s commitment to leading sustainable practices and preparing for future regulatory landscapes.
Investment in innovation and eco-efficiency
Justin Carpenter, Plant Manager at the Dearne Valley facility, highlighted the company’s strategic investments, “The recent refurbishment of our distribution site, combined with the anticipated arrival of two new electric side loaders in Q1 2025, will significantly enhance production capacity and eco-efficiency on the shop floor.”
Howat Group’s dedication to innovation, sustainability, and customer-centric solutions continues to set it apart as a leader in the metals industry.
To learn more about Howat Group’s capabilities and services, visit: www.howatgroup.com
Marshall Harmony & MH Executive
AtMarshall Harmony we provide both Executive Recruitment and General Recruitment services for the manufacturing, engineering and distribution industries in the Shropshire, Staffordshire and West Midlands Areas.
Finding the right recruitment partner is so important in today’s fast-moving and competitive job market. In working with Marshall Harmony, it quickly becomes clear that recruitment is an investment rather than a cost.
“This is not your usual recruiter! Laura uses some sort of magic to reach the right people. They have been our sole recruiter for a number of years and really supported our company growth during some pretty tough staff shortages. Thoroughly recommend for all roles at all levels.”
skills and experience but more importantly the chemistry has to click, your new team have to ‘feel’ right. We need to be able to visualise them in that workplace with you, sharing ideas and growing the business.
In the past 3 years we have placed well over 250 amazing candidates. Of these 82% are still in place at 12 months and beyond. When you compare this to the UK average of 64% you can see we take our role seriously.
We place people first not CVs. They need the
Marshall Harmony Training
We are proud to announce our partnership and welcome Gemma Crampton, a seasoned commercial leader, coach, and trainer to the Marshall Harmony family. With two decades of experience working with SMEs and multinational organisations, Gemma specialises in building highperforming teams through bespoke training and coaching programmes. Her hands-on approach ensures that business challenges are tackled effectively, delivering tangible results.
sales teams, creating commercial environments where everyone can thrive. In collaboration we are excited to launch a mastermind programme for MDs, founders, and leaders. This initiative facilitates both face-to-face and virtual networking, offering roadmaps for success and safe spaces to engage, inspire, and grow alongside like-minded peers.
We know how crucial it is for business leaders to feel supported and connected. We are creating a community where business owners can share ideas and best practices in key areas like recruitment, culture, leadership, and commercial strategy. Together, we aim to provide the insights, support, and collaboration needed to navigate challenges and achieve sustainable success.
Gemma’s focus will be on helping businesses and leaders create exceptional workplace cultures that drive better commercial outcomes. She brings expertise in developing leadership and
A Short History of CBAM
To understand CBAM and its purpose, it’s important to first note that markets like the EU, UK, and USA introduced Emission Trading Schemes (ETS) years ago to ‘tax’ energy-intensive industries and reduce carbon emissions. Industries such as cement, power generation, and steel were included under ETS regulations.
However, EU-based producers subject to ETS faced higher production costs compared to overseas competitors in regions without equivalent carbon pricing. This created a competitive disadvantage for EU producers. Many buyers therefore sought material and product supply from cheaper markets, countries without the emissions rules of the EU. Global carbon emissions greatly increased because of this.
For further information, contact: Laura Davies 07495 783879 laura@marshallharmony.co.uk Gemma Crampton 07769 265081 gemma@marshallharmony.co.uk
greener practices.
Does it affect you?
To address these issues, the EU introduced the Carbon Border Adjustment Mechanism (CBAM). CBAM applies a carbon price to imports of certain goods, ensuring a level commercial playing field for EU producers. It aims to prevent ‘carbon leakage’ – the relocation of production to countries with lax emissions rules – and incentivises global manufacturers to adopt
There are seven main categories, with the metals sector one of the hardest hit. If you have precursor materials or products covered by CN codes under CBAM and you export to the EU, it will likely affect you.
Understanding CBAM and what to do about it has been the subject of much confusion. The transition period leading up to 01 January 2026 is crucial for businesses to adapt to the new regulations, so now is the time to act.
Demystifying CBAM and making it work for your business Auditel helps companies navigate CBAM compliance obligations and manage financial risks. They also ensure that businesses not only meet the regulatory requirements but capitalise on opportunities for innovation and sustainability in their operations.
Auditel supports companies by providing:
n CBAM Readiness Assessments – Comprehensive evaluations to determine your current state of preparedness and identify critical gaps.
n Customised Training and Workshops – Tailored training sessions for teams to understand CBAM requirements and learn how to manage and report emissions effectively.
Practical CBAM Support
Struggling with data gathering, whether in your business or with your subcontractors and suppliers? Need help with calculations, submissions or navigating legislation? Auditel has practical support packages to ease the burden.
07886 283211
ukmetal@auditel.co.uk www.auditel.co.uk
Laura Davies
Gemma Crampton
Raccortubi UK: A leading supplier of highquality piping materials for critical applications
The CTA Group is a global powerhouse when it comes to delivering outstanding performance in supplying high-quality piping materials for critical applications. Creating the perfect synergy between production and distribution, the Group manufactures, stocks and supplies piping materials for critical applications such as chemical and petrochemical plants, power plants, shipyards, fertiliser plants & offshore platforms.
A recent name change saw its UK branch switch from Raccortubi Norsk to Raccortubi UK. This positive change better embodies who they are and also offers a clearer identity to its UK audience. The change also goes along with the names of all the other international branches of the Group, Raccortubi do Brasil, Raccortubi Middle East and Raccortubi Singapore.
Based in Aberdeen, Scotland, Raccortubi UK specialises in stockholding and distributing piping material for critical applications with a particular focus on the Oil & Gas industry, water treatment plants, nuclear plants, and carbon capture projects.
Leveraging the Group’s ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 certifications, along
with PED and NORSOK approvals, Raccortubi UK demonstrates an unwavering commitment to quality. The company is also registered with Achilles FPAL and SEQual, two key industry standards for UK distributors. These credentials reflect their dedication to implementing best practices, particularly in buyer procurement processes.
Acting as the UK stockholding arm of the Group, Raccortubi UK can easily bring in material directly from its own plants for quick distribution around the UK. Currently stocking around £2.5 million worth of materials at its UK base, they can supply products like Pipes, Fittings, Flanges, and Valves in the following material grades: Stainless Steel, Duplex, Super Duplex, 6mo, Titanium and Nickel Alloys.
What’s more, Raccortubi UK also has access to the Groups central stocks held in Italy, where it can consolidate all deliveries from Italy via one weekly selection, reducing any impact to clients that may occur from transportation costs.
In addition to stocks held in the UK, they also have their own in-house machining facilities and operate a fully qualified NDT department providing such
services as Dye-pen, Ultrasonic, Hardness, Ferrite check, PMI and full check analysis.
Since the Raccortubi Group was acquired by the CTA Group in June 2023, it has enabled the company to benefit from a larger target market, giving them a bigger presence around the world. The ability to open up new markets is an area Raccortubi UK has truly taken advantage of, and one that highlights their capabilities to supply a large range of pipes, fittings and flanges in the following Carbon grades for project work including API 5L X60/X65, ASTM/ASME A/SA 333 GR6, GR6/X52 Modified, API 5L GRB, X42, X52, API 5L B/X42, ASTM/ASME A/SA 106/53 GR.B, and API 5L X70 grades all mainly from Tenaris.
01224 722299
uk@raccortubi.com www.raccortubi.com/en/our-group/ raccortubi-uk
Cycling towards a greener future on Earth Day
Earth Day took place on Sunday 22nd of April. This day serves as a reminder of the urgent need for collective action to address pressing environmental challenges, such as climate change, pollution, deforestation, and many more. Embracing small changes in people’s everyday life and day-to-day routines helps them to take a step towards a more sustainable future.
Making small changes in transportation habits, such as swapping a few car rides for cycling, can have a big impact on sustainability. Whether it’s commuting to work, cycling to the grocery store, or enjoying a family bike ride, choosing to cycle instead of drive is a simple way to live more sustainably.
On average, cars emit 0.2kg (0.5 lbs) of CO2 per
A greener future for fashion
The British International Education Association (BIEA) hosted its STEM (Science, Technology, Engineering and Mathematics) Forum 2024, a timely event focusing on the vital role of science and technology in creating a more sustainable fashion industry.
This conference, scheduled for February 1, 2024, from 2pm-5pm, took place at the Westminster City Hall, London, UK, only a stone’s throw from the Houses of Parliament, and was supported by the Lord Mayor of Westminster, Councillor Patricia McAllister. It came at a time of intensifying environmental crises and featured fashion insiders and disruptors, with the common goal of reducing fashion’s outsized environmental impact.
By showcasing the insights of renowned industry experts, the BIEA hoped to galvanise the next generation of brilliant minds to hone their scientific talents and transform fashion. The forum also launched the BIEA’s Threads For The Future Competition, which invited thousands of talented students from a global audience to dream up creative technologies to combat fashion’s environmental impact.
In conjunction with expert insights and networking sessions, the Forum also provided a platform for collaboration, and idea exchange, while helping the next generation of fashion innovators connect with educators, professionals, and organisations that share the common goal of making fashion more sustainable.
www.biea.org.uk
mile driven, which can be saved by cycling. For example, biking 10 miles instead of driving could save around 2kg (4.5 lbs) of CO2 emissions. Cycling not only reduces carbon emissions but it also helps to ease traffic congestion, making
commuting more efficient for everyone.
“Swapping four wheels for two is not only better for the planet, but also offers many mental and physical health benefits,” says James Whitten, Marketing Manager at cycleGuard.
With summer approaching and longer evenings ahead, cyclists have more opportunities to cycle. However, the enjoyment of these rides can be affected by a malfunctioning bike. Cyclists who routinely clean and service their bicycles can avoid major issues. Neglecting minor concerns like rattling or squeaking may escalate into severe problems such as a broken chain or flat tyre.
Read more bike maintenance tips at: www. cycleguard.co.uk/bicycle-maintenance-guide
Nexergy Holdings PLC and Lorentz collaborate
Nexergy Holdings PLC, an industry leader committed to enhancing sustainable energy solutions, is proud to announce a strategic collaboration with Lorentz, a visionary company pioneering the production of green hydrogen. This partnership marks a significant step towards advancing the sustainable energy landscape and addressing the increasing demand for environmentally-friendly fuel sources.
Production of green hydrogen is expected to commence in 2024, with the potential to reshape the future of energy and transportation.
Commenting on the collaboration, Jason Turner, Managing Director of Nexergy, said, “Green hydrogen serves as a highly efficient and eco-friendly form of fuel, utilising water and solar energy to power vehicles and industries. This collaboration aims to leverage Lorentz’s ground breaking technology to commercialise green hydrogen, positioning it as a viable alternative to traditional fuel sources.” Furthermore, the partnership is set to provide seamless integration into existing infrastructure, facilitating widespread access to this innovative energy solution.
The potential applications of green hydrogen span multiple industries, with endorsements from key players such as Airbus, BMW, and JCB. Representatives from Airbus have expressed confidence in hydrogen as a crucial technology for achieving low-carbon commercial aviation by 2035, highlighting its significance for the aerospace industry. Additionally, BMW’s Chairman of the Board of Management, Oliver Zipse, emphasised the pivotal role of hydrogen in enabling emission-free mobility on a global scale.
Lorentz’s patented technology, with an initial project site planned in Spain, is poised to revolutionise sustainable hydrogen production, paving the way for decarbonisation in the energy sector and beyond. Through harnessing renewable sources like wind and solar, the process employed by Lorentz promises to significantly reduce carbon emissions, offering a compelling solution for a greener energy transition.
www.nexergyholding.com
Nexergy Holdings Plc named Company of the Year
Nexergy Holdings PLC, a pioneer in green energy investments, has been recognised as the ‘Company of the Year’ 2024 in Green Energy Investment by Energy Business Review Europe.
The Company of the Year Award from ‘Energy Business Review Europe’ comes after a rigorous industry-wide selection process that recognises Nexergy Holdings PLC for its groundbreaking solutions, investment, active participation in events and conferences, recent expansions, and product launches.
‘Energy Business Review Europe’ is a leading source of insights and analysis within the energy sector, catering to industry executives and decision-makers in renewable energy, oil, gas, and emerging technologies. With a
readership of over 53,000 professionals, it serves as a vital platform for staying informed about the latest industry trends and innovations.
Jason Turner, Managing Director of Nexergy Holdings PLC, said, “We envision a future powered by a diverse portfolio of clean, renewable energy sources, where innovative technologies can support and deliver the energy needs of society whilst supporting wider environmental stewardship and economic growth. Our mission is to be a core part of that future, and to accelerate the adoption and transition to sustainable energy by investing in pioneering companies that offer scalable, clean eco-friendly solutions.”
https://nexergyholding.com
Hydraulics, Pneumatics & Compressed Air
EuroBLECH: technotrans
Resource-efficient technology for stamping and forming: technotrans is introducing the new generation of its compressed-airfree spray lubrication systems at this year’s EuroBLECH. The focus is on the new spray.xact reflection with an extended spray width. The patented reflection method enables homogeneous micro-quantity lubrication of significantly less than 0.5 grams per square meter on ultrathin sheets and coils. This makes the system ideal, among other things, for processing bipolar plates for hydrogen production.
“We are consistently expanding our solutions portfolio and the application possibilities of our systems – with a clear focus on sustainability and real added value for users,” says Hary Kosciesza, Business Development Manager at
technotrans. “With the new spray. xact reflection, we not only meet the growing demands of the industry but also set benchmarks in resourceefficient micro-quantity spray lubrication.”
Until now, the spray.xact reflection was available with two valves and a spray width of 200 millimetres. In the new generation, the system is now equipped with additional valves and a significantly larger spray width. The special feature of the system is its patented process: The spray streams from above and below are reflected via a surface. This allows micro-quantities of significantly less than 0.5 grams per square meter to be applied to workpieces. The spray. xact reflection not only operates energy-efficiently without the use of compressed air but also conserves resources as a closed-loop solution: The medium that runs off the surface is collected in an integrated tray and fed back into the system. Applications include the processing of very thin bipolar plates for hydrogen production.
www.technotrans.com
ELGi’s EG Series air compressors
Alucosur, one of the leading Spanish surface treatment companies, fulfilled their need for high-quality and energy-efficient compressed air with EG Series compressors from ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited, one of the world’s leading air compressor manufacturers.
Alucosur offers a wide variety of bespoke lacquer finishes, specialising in wood and aluminium profiles, purpose-built for applications such as windowpanes. A family-owned firm based in Andalucía since 2014, the company upholds its reputation for high-quality finishings, excellent customer service, and prompt response times. Their ability to achieve a smooth finish on their lacquered products requires reliable and consistent compressed air.
The company was looking to replace existing air compressors to achieve better energy efficiency and ensure a
reliable compressed air supply as part of its modernisation efforts. Alucosur contacted ACOFRI, one of ELGi’s Channel Partners in Spain, to find the right solution. Following a thorough on-site analysis of the compressed air demand and requirements, ACOFRI installed two highly efficient ELGi EG30 oil-lubricated screw compressors, one of which included a variable speed drive.
ELGi’s highefficiency airends are equipped with in-house developed η-V profile rotors, with the 4/5 lobe combination, designed to run at low rotor speeds. The combination of these low operating speeds and operational Variable Frequency Drive (VFD) means the EG Series oillubricated screw air compressor lasts a long time and can adapt to the changes in demand and optimise the airflow, saving energy costs.
Contact www.elgi.com/eu
British Safety Council recognises organisations
British Safety Council has announced the organisations that have demonstrated they are the ‘best of the best’ organisations around the world in the past year as winners of the prestigious Sword, Globe and Shield of Honour awards.
The 71 Sword of Honour and nine Globe of Honour winners also demonstrated to an independent adjudication panel their proven track record of excellence in managing risks to workers’ health and safety and/or to the environment from the organisations’ activities, with four of these companies winning the double – both Sword and Globe of Honour.
come from a broad range of industry sectors in the UK, India, the Middle East and Asia, including construction, energy generation, manufacturing, hospitality, education, facilities management, housing, wholesale and retail and transport.
This is also the second year that the Shield of Honour has been awarded to organisations which can demonstrate excellence in wellbeing management.
This year’s winning organisations
Mike Robinson, Chief Executive of British Safety Council, said, “Many congratulations to all winning organisations on their achievements this year, I applaud them for keeping their workplace safe and healthy and contributing to safeguarding the environment. All of these award-winning organisations share a commitment and willingness to achieve the uppermost standards, and we thank them for contributing to achieving our vision that no-one should be injured or made ill through their work.”
Contact www.britsafe.org
Holistic approach to safety
Following the confirmation of 11 new UK green hydrogen projects in the UK Budget announcement Schneider Electric, a global leader in the digital transformation of energy management and automation, is pushing for industry to take an end-to-end approach to safety in the green hydrogen value chain to unlock global decarbonisation. The need is critical as, according to the International Energy Agency, low-emission hydrogen production is rising fast from a baseline of below 1 megatonne (Mt) in 2024, potentially reaching 49 Mt by 2030.
With hydrogen set to play a pivotal role as a renewable energy source for the future, any investment must be underpinned by a complete approach to risk prevention that protects a facility at every stage in the lifecycle and in the value chain. Schneider Electric is combining this risk assessment with the use of digital twins which enables rigorous testing and brings data sets from across process and electrical systems together for insight into correlations and behaviours. Once applied within hydrogen facilities this approach can
then be applied as an end-to-end model of across the whole energy supply chain.
Incorporating safety in a hydrogen production facility starts with ensuring that safety is not an afterthought but an integral element of the design. The more time and effort invested during this stage, the safer a plant is throughout its full lifecycle. With hydrogens highly flammable nature, low ignition energy, metal embrittlement and small molecular size, construction must include purpose-built components, including Ex-rated systems and materials that prevent the risk of leakage, as well as digital monitoring and control systems that will react to high or low temperatures, levels, flows and pressures.
BlackBerry QNX safety platform
BlackBerry Limited recently announced an expansion of its long-standing collaboration with Intel Corporation that will enable manufacturers to design, build and safety-certify their industrial systems and robotic applications for progression towards Industry 5.0.
Industrial automation in safetycritical environments, such as manufacturing and warehouses, is transitioning towards more collaborative applications, where machines work alongside humans in shared workspaces. As these systems evolve, Functional Safety (FuSa) plays a critical component in keeping machinery and personnel safe. Compliance with IEC 61508 ensures that industrial systems and robotic applications meet the standard’s safety lifecycle requirements.
“The collaboration between Intel and BlackBerry QNX brings to market a hardware/software platform certified to IEC 61508 SIL 3 to simplify manufacturers’ development of and delivery of
safe and secure systems,” said Grant Courville, SVP Product & Strategy at BlackBerry QNX. “The QNX® OS is known for its security, reliability and real-time performance, and our expanded collaboration with Intel creates a safety-certified platform for industrial systems and robotic applications where safety is non-negotiable.”
As technologies become more entwined with society, the need for functional safety increases as humans and machines collaborate in unprecedented ways. This platform helps accelerate the development of safety applications and streamline design architecture, delivering cost and time savings associated with achieving safety accreditation and hardware redundancies.
QNX OS is safety certified to IEC 61508 SIL 3 which enables manufacturers to build their FuSa industrial systems and robotic applications.
www.blackberry.com
Waste Management POR Machines: Market-leaders in briquetting technology
Briquette Press Machines compress raw materials like wood shavings, chips and dust into small log shaped carbonneutral fuel sources and have grown in popularity since The Clean Air Strategy 2019 announcement. This introduced the subsequent banning of the burning and sale of wet wood from 2021, impacting many companies nationwide.
The Italian recycling company, POR Micucci Systems, appointed UK-based A & G Toseland as their exclusive distributor and re-seller of briquetting and shredding machinery across UK and Irish markets. These machines are ideally designed for small to medium sized companies to convert wood waste into a saleable product or useable internal fuel resource.
A & G Toseland Ltd was established in 1992 by founding director George Toseland. The familyowned business is based in Kettering and supplies an extensive range of industry-leading POR Micucci machines. Renowned across the recycling sector, they are exceptionally costeffective and precision-designed to convert dust and other loose materials into a valuable resource, negating the need for landfill. To date, over 400 machines have been sold across UK and Ireland, signalling a clear growth trajectory in this area.
“We have installed a briquetting machine for demonstration purposes at our Kettering facility, with new customers always welcome to trial materials for potential fuel sources or waste stream management. We work with wood-fuelled power stations that repurpose dust into a fuel source to power the station. Many of our customers come from the wood industry or print and packaging sector and are
looking to repurpose wood or dust or make it more handable for waste management,” explains George.
The POR Micucci briquetting machines are built to high Italian engineering specifications, using superior components and assembly processing. In line with Industry 5.0 and the circular economy, they are designed for longevity, with minimised maintenance and downtime. All machines include: level sensors, inspection doors with viewing panels, remote controlled electric panels, superior oil quantity and quality, adjustable vices to maximise pressure and variable control of the loading drawer, to suit compatibility with a range of materials.
The range of machines includes the following models:
n Junior n A6 n A6 plus n Standard n A100N
n Oscar Plus n Super Oscar
“We provide a fully comprehensive sales and aftercare programme to all our customers. From initial inquiry to site surveys and consultations, we offer full installation from our skilled engineers, with training and handling and maintenance throughout the machine’s lifespan. Our product range is designed to suit all budgets and capabilities and we are more than happy to advise on the correct one for different material. If you’re looking to increase the value of your wate, reduce the costs of disposal, logistics, handling and storage costs, in
line with The Clear Air Strategy to improve air quality in your workplace, talk to us today.”
Covert your expensive waste stream into extra revenue today.
Visit A & G Toseland Ltd at RWM (ESS) 2025: 17th-18th September, NEC, Birmingham (Stand RS-H91). See the POR Micucci machines on display and talk to the team.
01536 414401
07837 632080
bertie@briquettetech.com www.briquettetech.com
Micronics UX5000 ATEX Zone 1 Ultrasonic Clamp-On Flow Meter
ABLE Instruments is the exclusive representative for sales and service in the UK and Ireland for the Micronics UX5000 Fixed ATEX Approved, Zone 1 Ultrasonic Clamp-On Flow Meter. The UX5000 offers a non-invasive, easyto-install solution for precise flow measurement, requiring no process downtime.
Certified for hazardous area use in Zones 1 and 2, it features an intrinsically safe measurement system with wet-calibrated, matched transducers for reliable accuracy. The UX5000’s design includes a separate display (DCSIU) and measurement unit (RMU) for flexible installation.
Made in the UK, this cost-effective flow meter is well-suited for harsh and heavy-duty applications across industries like chemicals, water, and oil, with applications such as liquid hydrocarbon flow measurement in oil processing and various flow measurements in the chemical industry.
Features:
n Non-invasive, efficient, and easy installation, no process downtime
n Certified for use in hazardous areas (ATEX Zone 1/2)
n Reliable measurement accuracy
n Separate Display (DCSIU) and Remote Measurement
n Unit (RMU) allows flexibility in installation
n Cost effective metering for harsh, heavy-duty applications
n Single and Dual Channel Options
n Remote System Setup and Monitoring
n Exceptionally low price point
The UX5000 uses a cross-correlation transit time algorithm, transmitting ultrasonic beams between downstream and upstream transducers to measure flow velocity. The slight increase in ultrasound speed, caused by liquid movement in the pipe, results in a time difference T1-T2, and is directly proportional to flow velocity.
The UX5000 clamp-on flow meter is designed for use in ATEX/hazardous areas, offering protection up to and including Zone 1. It provides easy setup through Modbus RTU or Bluetooth, making it highly versatile for various applications in challenging environments.
To enhance this functionality, we offer an optional upgrade: the latest Zone 1 compatible Windows-based tablet hardware, the Aegex 100M. This device enables users to set up, commission, and communicate with the UX5000, as well as download logging data, all via Bluetooth. The key benefit is that this can be done directly in the Zone 1 area, eliminating the need for hotwork permits or process shutdowns, thus improving efficiency and safety.
The latest model of the world’s most accurate surveying gyroscope
DMT
GmbH & Co. KG, an independent, global engineering and consulting company, launched the newest model of the GYROMAT series at INTERGEO 2024: the GYROMAT 6000, the most accurate gyroscope measuring system for high-precision surveys, such as tunnel construction or shipbuilding. It combines the tradition of absolute precision of the GYROMAT series with a new feature that allows the gyroscope to access even the most difficult and confined spaces like microtunnels and ship hatches.
The presentation of the GYROMAT 6000 at INTERGEO 2024 (24th-26th
September), an exhibition and platform for innovative solutions in geoinformation technology, reflects DMT’s commitment to innovation and excellence and is a significant step forward in the evolution of precision surveying technology.
Jens-Peter Lux, DMT Managing Director and Head of Natural Resources & Infrastructure of the TÜV NORD GROUP Business Unit Energy & Resources, highlights how the GYROMAT 6000’s combination of high precision and portability is set to redefine surveying, “The GYROMAT 6000 is the next generation in surveying, providing engineers with unparalleled accuracy and reliability. Its advanced features, especially its portability, will significantly improve the surveying process and allow engineers to push the boundaries of what is possible in precision measurement in challenging terrain and under difficult conditions.”
www.dmt-group.com/products/ geo-measuring-systems/gyromat. html
https://247able.com/product/micronicsux5000-atex-zone-1-ultrasonic-clamp-onflow-meter
IO-Link touch probes
PETER HIRT GmbH is expanding its product range of IO-Link touch probes. In addition to the T100 and T500 models, the smaller T200 and T070 series are now also available. As well as being used for high-precision tactile measurement tasks, IO-Link touch probes are suitable for a wide range of other applications. It is not only the simple digital integration that is impressive – the fact that the sensor and cable can be separated at the measuring point also significantly reduces the installation effort.
Thanks to over 30 years of experience in the
of models and a wide range of accessories enable the simple realisation of numerous measuring tasks. Additional models and customised measuring systems can be quickly implemented as IO-Link variants thanks to the variable modular system.
PETER HIRT GmbH has been a manufacturer of precision linear ball bearings, measurement technology and precision mechanics for over 30 years. The portfolio includes standard products as well as OEM products and assemblies. Thanks to its agile size, the owner-managed company is committed to quality
small and medium series, customers
www.peterhirt.com
Machining & Engineering
Charles Day Steels unveils revolutionary Laser Bevel Cutting technology!
A pioneer in metal profiling, Charles Day Steels, proudly announces the launch of their progressive 50-degree Laser Bevel Cutting machine
This innovative addition to their extensive suite of laser cutting and profiling services promises to redefine efficiency and precision in metal fabrication.
One of the stand-out features of the new laser is its unparalleled versatility, enabling cuts at any angle up to 50 degrees from a 12kw laser power source. Set to revolutionise the industry with its ability to eliminate the need for manual grinding and weld preparation, this investment serves as a powerful complement to their existing
Waterjet Bevel capabilities.
The new machine boasts a large 6,510mm x 2,600mm bed, allowing for the rapid processing of substantial bevel parts up to 40mm thick. This advancement ensures a seamless transition from cutting to assembly, offering drastically reduced post-processing time and labour costs.
The ability to laser bevel cut offers two key benefits. First, it significantly cuts costs for downstream fabrication by providing parts that are already prepped for fabrication with weld preps. This eliminates the need for additional preparation, saving both time and money. Second, it efficiently handles parts that would otherwise require bevelling or countersinking through traditional machining methods, which are both expensive and time-consuming. By incorporating laser
bevel cutting, the process becomes more streamlined and cost-effective. This is particularly effective when dealing with harder material such as wear and amour plate which carry with them the challenges of machining harder materials.
Charlie Day, grandson of the Founder and Sales and Business Development Director at Charles Days, spoke about their latest investment, “With the launch of our new Laser Bevel Cutting technology, we are taking a significant step forward in our service capabilities by providing fabrication-ready parts in a single process. This addition means we can offer clients the very best value not just in our cutting service, but also through reduction downstream fabrication costs.”
Established in Sheffield, the city of steel, Charles Day continues to lead the way in profile-cutting innovation, leveraging over four decades of expertise and cutting-edge technology to serve their customers across various sectors, including construction, automotive, and aerospace, all with industry leading capacity and reliability.
For more information regarding Laser Bevel Cutting and Charles Day’s services, or to request your free bevel sample, please get in touch with their team today.
0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk
The optimum solution
Clean, efficient & secure handling of bulk material with Volkmann UK
With the highest quality equipment, Volkmann creates innovative solutions to transfer bulk material with Vacuum Conveyors, driving drastic efficiency improvements, reducing waste and creating significant cost-savings. Due to constant development and improvement in technology, removal of explosion risks and with a focus on good hygienic solutions, Vacuum Conveyors today are a preferred choice in many industries. They can transfer nano-sized material and fine dust with particles size from 0,1µm up to bigger sized pellets, tablets, sweets, or bottle caps, for example. Alongside bulk material transfer, Volkmann also creates the most effective solutions for loading materials, including Drum Discharge Systems, Bulk Bag Unloading Stations and Rip-and-Tip Dump Stations.
In today’s industry it’s imperative to stay ahead of the competition, meet consumer demands and guarantee maximum efficiency in all manufacturing processes. Gone are the human-centred methods of the past as we move into the highly automised processes of today. Volkmann UK can ensure that you
have the optimum solution for your processes. We create custom solutions, designed to meet your specific needs, ensuring smooth integration into your systems and transforming production. Volkmann UK consistently creates the optimum processing solution for food, pharma, AM and chemical industries.
Volkmann UK offers free on-site trials of their vacuum conveyors with no obligations, to book simply email or call. Contact us today to find out more or to request a brochure. Visit our website to learn about Volkmann’s bulk material handling solutions.
Contact +44 (0)1494 512228 mail.uk@volkmann.info https://uk.volkmann.info
New concept Metal Additive Mill-Turn
EffectiveCNC Solutions Ltd have developed and patented a new concept hybrid 5 axis Metal Additive Mill-Turn. Using a 3-axis bed mill format with a 2-axis trunnion table to manipulate the workpiece in 5-axis around fixed position spindle, turning turret & WAAM additive head stations. Controlled by the powerful Siemens – Sinumerik One – CNC & a bespoke tool probing system from Renishaw.
The machine is designed to manufacture components in excess of 800mm diameter or 600mm cube, using inverted workpiece horizontal milling spindle configuration for efficient swarf clearing, the hybrid process allows near net shape metal deposition for minimal material removal and wastage, saving raw material and tooling costs.
The machine has proved to be as capable as expected. We are currently working on producing test pieces and looking to move to
the next stage with:
n R&D projects of real-world products to trial manufacture.
n Funded R&D projects investigating ways to manufacture new products that can’t be machined from billet.
n Placement of the prototype machine in an R&D or manufacturing facility.
n A machine tool OEM or partner to help develop the concept further and take this new and innovative machine design to market.
www.effectivecncsolutions.co.uk
Handling, Storage & Logistics
Hart sees 2025 as another year of opportunity
Hart Door Systems, the original British manufacturer of the high-speed door concept, is confident of another successful year for its Speedor and Typhoon brands.
“Despite global uncertainties I believe our leading Speedor and Typhoon brands will continue to be in demand,” says Doug Hart, Hart’s chairman. “We have had many successes at home and abroad during 2024 not just through our Speedor range of high-speed doors but through our range of high quality Typhoon shutters too. Both these leading brands offer industry a choice of solutions for industry and commerce.”
The Speedor high speed door is a good example
of an engineered door system for frequent use in high-traffic situations. This rapid roll door is robust, requires low maintenance and delivers exceptional wind resistance in exposed areas. Its high-speed opening and closing action improve efficiency, the energy-saving potential of this rapid roll door is high, controlling internal temperatures, escaping dirt, odours and noise.
Special features include; moisture-controlled electrics, mechanical components shielded from dust and dirt, and a unique guide system offering exceptional wind resistance up to class 5 as defined by DIN EN 12424.
There are several options with the Speedor brand namely ECO, Storm, Mini, Conveyor and Cleanroom which together strengthen Hart’s overall high-speed door offer.
Spartan Forklifts join Toyota’s national dealer network
Toyota Material Handling UK (TMHUK) has announced the appointment of a new addition to its national dealer network. Bradfordbased Spartan Forklifts became an official Toyota dealer on September 1st following a signing ceremony held at the company’s West Yorkshire premises.
Established in 2009, Spartan is known throughout the industry for the excellence of its after sales support service and its commitment to delivering consistently high levels of customer care.
The company supplies new and refurbished materials handling equipment to a large customer network, although it is particularly active in West
Yorkshire and the surrounding areas.
Joining the Toyota dealer network means that Spartan can now offer the full Toyota range of quality new and used forklifts and warehouse equipment, as well as genuine Toyota parts and operator training and safety courses.
Spartan Forklifts’ founder and Managing Director, Adam Hughes, commented, “Becoming part of the Toyota dealer family is very exciting for everyone at Spartan. Working with the world’s leading forklift truck manufacturer will allow us to upscale our operation significantly and extend our service support to customers that operate some of the UK’s largest MHE fleets.”
Sam Gray, Dealer Manager of TMHUK, said, “Toyota has a dedicated, strategically positioned dealer network and we are extremely pleased that Spartan is now part of it. Adam and his team have developed an impressive business, and we look forward to a long and mutually beneficial relationship between our two companies.”
https://toyota-forklifts.co.uk
conditions with high wind loads.
Quality is Hart’s prime driver not just in highspeed doors but shutters such as the Typhoon range. The fundamentals are quality throughout manufacture to installation and service to comply with changing national and international safety standards.
Contact www.hartdoors.com
Speedor Storm is Hart’s bestselling door, ideal for challenging applications where reliability is essential. Its increasing success is based on its improved, rugged, design predominately for external use up to 8m x 6m/6m x 8m) often in robust operating
Cantilever racking for prefabricated house manufacturer Marles
The Slovenian prefabricated house manufacturer Marles has installed around 442 metres of cantilever racking from OHRA in the outdoor area in order to reliably supply its production with construction timber. Compared to the previous storage on concrete blocks, the company was able to significantly increase its storage capacity and considerably simplify the handling of the beams, which are up to 13 metres long.
The location in the heart of the Bacher Mountains (Pohorje in Slovenian) posed increased challenges: Floor gradients of 3% in places, large amounts of snow and strong winds had to be taken into account when planning the racking system.
Marles is one of the leading suppliers of prefabricated timber buildings in Europe. As the largest Slovenian manufacturer, it stands for modernity and excellence. Our innovative engineering solutions contribute to progress in the industry and promote sustainable living with the development of climate-positive and energy-efficient buildings. The detached houses, apartment blocks and commercial buildings combine a high level of sustainability, energy efficiency
and short construction times.
All prefabricated elements are manufactured in the company's own production facilities, including the Lovrenc site in the Bacher Mountains. The structural timber required for production was previously stored outside in the form of bundles between 2.5 & 13 metres long on concrete blocks – protected from the weather by a removable roof. However, this form of storage took up a lot of space and made it difficult to access individual elements quickly. In addition, the timbers were repeatedly damaged.
https://youtu.be/0CPmLdm9gK0
EMT resolves issues with meters and aM&T systems that
Tel: 01628 664056 enquiries@meteringtech.com www.energymeteringtechnology.com
