Welcome to our bumper-packed July issue, full of all the latest news from across the industry.
Trade shows have finally gone back to pre-COVID visitor levels, with this year’s CHEMUK attracting 41% more visitors. We bring you our Top Exhibitors on pages 4-7, including award-winning Apex Pumps on page 6. The industry-leading manufacturer has been supplying high specification centrifugal pumps for over 35 years.
Gina
Burton Editor gina@industrialprocessnews.co.uk
Relec Electronics Ltd is our Leading Power Conversion and Display Product Company of the Month. Relec Electronics supports equipment manufacturers all across the UK and Ireland with an expert field sales network strategically placed around the country. The team from Relec Electronics has recently showcased the medically-approved Rugged Tablets and WMR series at the EBME Expo 2024. The extensive range of Medical Panel PCs come in a fully enclosed system, complete with TFT display, touch panel, CPU, memory and I/O ports in front-IP65 rated enclosure. Turn to page 9 to read more
ystral GmbH is our Machine Manufacturer of the Month on page 11. The company specialises in mixing and dispersing technology, which provide superlative results compared to more traditional technologies in process engineering like agitators and high-speed dissolvers. ystral is delighted to announce the exclusive development of two new machines: BATT-TDS for fast, lithium-ion electrode slurry mixing and Coflow for continuous powder wetting & dispersing.
As always, we welcome your feedback and suggestions.
Email us at: info@industrialprocessnews.co.uk
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CHEMUK Expo records a 17% increase in visitors for the 2024 edition!
CHEMUK 2024 opened its doors on Wed 15th & Thu 16th May at the NEC in Birmingham to a record attendance of 4641 visitors (excluding exhibitor staff) over the two days, representing an increase of 17% from the 2023 edition. The total two-day attendance (visitors plus exhibitors) was 6677.
CHEMUK show founder, Ian Stone, sums up the positive response to this year’s event, “Standing in the hall midmorning on the first day was electric! So much volume and energy in the hall with our biggest concentrated audience ever, from literally every corner of the sector.”
Minister Alan Mak represents the UK Government at CHEMUK 2024
Visitors to CHEMUK were invited to an exclusive prerecorded address by Minister Mak, Minister for Industry and Economic Security at the Department for Business and Trade, and Minister for the Investment Security Unit at the Cabinet Office.
The address was supported by a comprehensive UK Government footprint at the show, with several government departments exhibiting this year, including the Department for Business and Trade, the Department for Environment, Food and Rural Affairs, the Health and Safety Executive, the Home Office, and the Department for Energy Security and NetZero.
CHEMUK Group of Events
CHEMUK redefined itself this year with the introduction of several sub-brands: the Chemical & Process Engineering Show, the Chemicals Supply Show, the Chemicals Management Show, and the Chemical Laboratory Show.
The CHEMUK 2024 Conference covers the big issues Reflecting on the enormous CHEMUK 2024 speaker programme, Ian Stone comments, “CHEMUK24 was our most comprehensive conference programme to date and certainly our best attended, with standing room only at so many of the keynotes and panel programmes.”
CHEMUK 2024 Partner support continues to underpin CHEMUK’s growth
The 2024 show welcomed several key new partners to the show this year who brought invaluable content and member groups to the show. The new partnering organisations included the British Plastics Federation, IMechE, ScotCHEM, CICA (Chemical & Industrial Consultants), and the CHCS (Chemical Hazards Communication Society).
The show’s success was underpinned by the continued support and input provided by their longstanding partner network, comprising the CBA, BCA, BASA, BVAA, BPMA, BioVale, BCMPA, BADGP, CPI, CCUK, IBioIC, GAMBICA, NEPIC, SIA, InnovateUK KTN, Chemicals
The British Adhesives & Sealants Association (BASA)
launches a new awards programme
with a gala event in November
BASA has been representing the adhesives and sealants sector since 1983, and a new initiative open to all BASA member companies will recognise excellence and achievement within the adhesives and sealants industry.
Award categories include Manufacturer of the Year, Excellence in Supply & Services, Marketing Campaign of the Year, Best Product Packaging, Process Safety, Excellence in Training & Development, Community Engagement, Young Achiever, Environment & Sustainability Initiative, and Innovation.
“Sustainability and Innovation is really important to BASA and formally recognising our member companies’ achievements and excellence in these and a number of other areas is an exciting development,” says Lorna Williams, BASA CEO. “We are looking forward to maximum engagement and of course we look forward to receiving members’ entries and seeing everybody in November!”
Northwest, UKLA, and the UK & Ireland Spill Association, to name a few.
RSC as CHEMUK 2024
The Royal Society of Chemistry (RSC) was again at the centre of CHEMUK, with a packed two-day programme including an RSC Team stand, an RSC Careers Clinic, an RSC Panel Discussion focusing on the importance of a positive science culture, an exclusive keynote from current RSC President, Professor Gill Reid, and a dedicated RSC member’s reception.
IChemE at CHEMUK 2024
The IChemE brought together a fantastic programme of content that included two keynote addresses by current President and CEO, Nigel Hirst, and Yvonne Baker OBE.
CHEMUK 2025: Looking ahead
In 2025, CHEMUK will introduce ‘The Formulated Product Manufacturer Show’. Ian Stone talked through his vision for 2025, “CHEMUK is all about providing a single destination where all strands of the chemical industries converge through its individual show stream brands, and 2025 sees the introduction of a brand new ‘5th stream’ with the ‘Formulated Product Manufacturer’ show.”
This is our pick of the best exhibitors from last year’s event, listed here in alphabetical order: AM Technology, Apex Pumps, BASA, Environmental Integrated Solutions, Flood Control International, Lovibond & Wolf Safety. Further details can be found on this page and the next three pages.
Dates for Diary: CHEMUK 2025 (NEC, Birmingham) Wed 21st & Thu 22nd May 2025 www.chemicalukexpo.com
Entries close on 29th July and details and criteria for each category, as well as the entry form, are available on the BASA website. If you are interested in sponsoring the event, please contact us.
The event, to be held at East Midlands Conference Centre, Nottingham on 22nd November, will be hosted by comedian, Jimmy McGhie and will include dinner and entertainment. Tickets are now available for purchase online.
Flood Control International | Chemical Containment Products
Flood Control International offers a full range of chemical spill containment products to protect against chemical spillage, firefighting or deluge system run-off. Our secondary containment barriers can isolate a whole site or just part of a site to retain chemical spillages or deluge run-off on the premises.
Depending on a particular site’s risk assessment, the chemical bunds may be operated manually by personnel or automatically, triggered by means of automatic sensors. Such sensors may be triggered on sumps being filled or the fire alarm being activated to ensure rapid response even on-sites where an event may not be immediately noticed.
Chemical Spill Containment
Containment barriers allow vehicle and pedestrian access through bunds when required and save space that would otherwise be taken up with ramps to maintain a chemical bund level.
Containment gates can also be specified that swing across an opening with a dead level threshold.
We can also provide watertight doors that can retain full height liquid pressures for deep chemical bunds that require occasional maintenance access.
A choice of gasket materials means that the right gasket can be matched to the requirements of chemical resistance, fire resistance and compressibility.
Chemical Containment Barriers
Our standard barriers are tested to the rigorous TUV Certificate of Approval for openings up to 21ft wide and 2ft high. Special barriers can be provided to any size or height and individually tested for strength and watertightness
on-site when required. Multi-span sectional containment barriers can create any size and height chemical bund.
Automatic barriers and gates can be fitted with acoustic and visual warnings, obstruction sensors and anti-crush systems.
With a 50-year design life our chemical spill control barriers, gates and doors give dependable protection against contamination, chemical spillage and fire-fighting run off.
Chemical Containment Barrier Benefits
■ No modification to floor surface.
■ Unobstructed access around sites – no ramps.
■ Single person operation.
■ Manual, gas lifted, semi-automatic and fully automatic systems available.
■ All components designed to resist chemicals and pollutants.
■ Built to the highest quality standards and TUV tested and approved.
■ Suitable for constant daily use or can be left semipermanently installed.
Uses
■ Access points at chemical sites/warehouse facilities.
■ Openings in bunds where level access required.
■ Safely retain spillages and fire-fighting water on-site.
■ Spill barrier to prevent contamination outside of protective bunds.
Wolf Safety AM Technology: Manufacturers of continuous flow reactors
AM Technology are global leaders in continuous flow reactor technology for chemical manufacturing. Our goal is simple: to assist our clients in embracing leaner, more sustainable, and safer processes, fostering a greener and more efficient future.
Driving decarbonisation, enhancing efficiency Through our cutting-edge continuous flow reactor solutions, we work to empower clients to significantly reduce the carbon footprint of their chemical manufacturing process. By minimising peak energy demand, enhancing process safety with reduced reactive volumes, and slashing plant footprints by up to 50%, we pave the way towards a more sustainable future.
Coflore reactor technology
At the heart of our success lies our patented ‘Coflore’ active mixing technology. Coflore enables seamless execution of a wide range of chemical processes. From hydrogenations to nitration’s, Grignard reactions, and halogenations, our systems deliver unparalleled versatility. With scalability ranging from grams to kilotons per
annum production, and equipment that is retrofittable into existing plant infrastructure, we ensure seamless integration into diverse manufacturing environments.
Modular process systems From inception to implementation, we can take your process from feasibility testing through to process skid design, manufacture, and commissioning. Compliant with GMP, CFR21, ATEX, and other standards as required to suit your manufacturing environment.
Contact Dr Mike Kenny, +44 (0)1928 237420 michael.kenny@amt.uk https://www.amt.uk
Wolf Safety is the world’s leading manufacturer of Hazardous Area Portable, Temporary, Installed and Area lighting, offering the widest range of ATEX, IECEx and UKEX certified explosion protected lighting and power distribution systems designed in the United Kingdom for safe use in potentially explosive atmospheres worldwide. We also supply temporary power distribution products for safe use in Hazardous Areas and are the UK’s exclusive distribution partner for Ramfan Hazardous Area ventilation systems.
Our ATEX, IECEx and UKEX approved Hazardous Area lighting products range from the smallest micro torch to Tower lights at over 5.5 metres tall. Our lighting design team can provide free
The Wolf WTL ATEX Towerlite™ is a fully certified tower light solution
detailed lighting plans that clearly illustrate the different, customised options we can offer to safely and efficiently illuminate your Hazardous Area – demonstrating the exact lighting levels that will be achieved using different lighting options, using various modelling techniques and illuminance mapping.
The Wolf Safety Lamp Company was founded in 1912 and has over 100 years’ experience designing and manufacturing lighting products in the UK for safe use in potentially explosive atmospheres.
CHEMUK 2024 was back at the NEC Birmingham from 15th-16th May, with over 500 exhibitors and 3,956 visitors. Industry Process News spoke to many exhibitors and agreed with many industry insiders that it was indeed ‘Disney for chemists!’
One of our handpicked Top Exhibitors was awardwinning Apex Pumps: industry-leading manufacturer of high specification centrifugal pumps for over 35 years. The Staple Hill 20,000 sq. ft. facility in Bristol houses an on-site foundry, testing capabilities, stock holdings all equipped with the latest CAD software and CNC machines.
With laser focus on premium quality, Apex Pumps manufactures pumps in accordance with ISO 9001-2015 standards and is a committed member of both the British Pump Manufacturers Association (BPMA) and British Engineering Manufacturers Association (BEMA).
CHEMUK 2024 was the perfect opportunity to showcase the extensive range of centrifugal pumps for industry, building services, aquaculture, petrochemical plant and the entire chemical industry. Strategically positioned in the Process & Plant Engineering Show Zone, Sam Kemp: Sales Director and Andrew Simpson: Managing Director were on hand to increase brand visibility and showcase leading products such as the ISF/ISFC Pumps, API 610 Pumps, and TVL Pumps.
“The quality of the footfall was great, injected with even more visitors and there was definitely a buzz at this year’s show. We really enjoyed speaking to new and old faces about our Made in Britain chemical pumping solutions and future developments with Apex. We spoke about a wide range of really interesting applications across the sector!” enthused Andrew Simpson, Managing Director.
The ISF Pumps are perfect for industrial liquid chemical applications, with its low net positive suction head and complies with ATEX Directive: 2014/34/EU. The range comes in 29 sizes, with the impellers accurately trimmed to contract duty and can be ordered bareshaft or with IE3/4/5 corresponding motors. With maximum flow rates up to 900m3/hr and discharge flange sizes from 32mm-200mm, it’s easy to see why these pumps are a product of choice for many across the industry.
For a more heavy-duty pump, the API 610 12th edition standard pumps can handle even the toughest of tasks, including hydrocarbons and chemicals, withstanding high pressure and temperatures. Customers can choose from steel, stainless steel, duplex stainless steel and titanium pumps, with the Back pull-out design once again offering easy maintenance. These precision-designed pumps are flawless in engineering and craftsmanship, offering maximum flow rates up to 900m3/hr and discharge flange sizes from 40mm-200mm.
Apex Pumps will return to CHEMUK 2025 at the NEC from 21st-22nd May 2025.
To find out more about this award-winning range of pumps, see the website below or speak to the sales team today: 0117 907 7555 sales@apexpumps.com www.apexpumps.com
Lovibond® shines at CHEMUK 2024: A highlight of expertise and quality
At CHEMUK 2024, Lovibond® proudly showcased our extensive range of water testing and colour measurement solutions. Visitors to our stand experienced our instruments and systems first-hand, which cater to industries including chemicals, pharmaceuticals, food and beverage, and water treatment.
A key highlight was the TB350, our advanced portable turbidimeter. This device tackles common turbidity measurement challenges like stray light inaccuracies and complex handling. Featuring patented Multipath 90° BLAC® sensor technology, the TB350 ensures precision from 0.01 NTU to 4,000 NTU. Its innovative optical system with two 90° detectors enhances measurement accuracy across various particle sizes. Additionally, the intuitive touch screen and simple data management make the TB350 user-friendly, with a ‘Fast Settling Mode’ for increased accuracy with large particles.
We also featured the TR Series, compact and lightweight spectrophotometers designed for fast and precise colour measurement. The TRA 520, versatile as both a handheld and benchtop unit, is ideal for lab, field, or manufacturing plant use. It handles various
applications, including powders, liquids, gels, pastes, granules, and solid materials. The TRA 520 measures fluorescent materials with UV In and UV Out and offers adjustable apertures from 10mm/8mm to 5mm/4mm. The calibration board ensures reliable readings, and the free OnShade software provides detailed data analysis.
Another highlight was the Lovibond® XD Series of spectrophotometers, offering cost-effective, high-speed, and accurate water quality analysis. The XD 7000 and XD 7500 models feature premium optics and light sources, ensuring high accuracy with low running costs. Automatic barcoded method selection and over 150 pre-programmed reagent methods make these spectrophotometers efficient. Applications include potable water, wastewater, process water, and R&D, with built-in quality control protocols and USB and Ethernet ports for data management.
At Lovibond®, our strength comes from more than just our high-quality products. Our customer-focused approach truly sets us apart. We’re dedicated to reliable production, flexible distribution, and exceptional customer support, ensuring you always get the best
from us. Our team of over 370 skilled employees, spread across 160 countries, works tirelessly to create solutions that matter in everyday life.
Our participation in CHEMUK 2024 reinforced our reputation as a leader in the industry. Our steady growth, attention to detail, and high standards of quality pave the way for a future where water and colour are even more integral to our lives. Through close collaboration with customers at our locations in Germany, Great Britain, the USA, and India, we remain at the forefront of developing new solutions that address the evolving needs of our global clientele.
UN Certified sustainable corrugated packaging from
Cepac Group were set to exhibit once again at CHEMUK, NEC Birmingham, on 15th and 16th May.
Cepac Group is one of the UK’s leading, most innovative designers, developers and manufacturers of corrugated packaging solutions, supplying a wide range of corrugated transit packaging products across a diverse range of market sectors.
From planning through design, testing, certifying and manufacture, Cepac is the UK’s most focussed, specialist corrugated packaging producer of robust corrugated transit solutions for potentially dangerous goods. UN Certified and fit for purpose, Cepac use sustainable, fully recyclable corrugated packaging materials, ensuring your goods arrive safely at their destination.
As the UK’s most dynamic and innovative manufacturer of complete corrugated packaging solutions, the development and innovation within Cepac’s UN packaging range has strengthened the company’s offering within the hazardous goods sector. Cepac are able to provide a range of liquid packs for industrial chemicals,
agrochemicals, and other applications.
Every stage of the process, from design and development to testing and manufacture, takes place in-house at Cepac, ensuring best-in-class packaging that is fit for purpose. With a broad portfolio of corrugated packaging solutions, the company can cater for a diverse range of packaging applications and requirements.
Thanks to ongoing investment in the latest, state-of-the-art equipment, Cepac offers you the best quality corrugated transit packaging range.
Contact Simon Wardell, 07384 215106
simon.wardell@cepac.co.uk www.cepac.co.uk
Cleaning & Hygiene
Dual Pumps Ltd: Dependable under pressure
We are a leading provider of pumps, power equipment, and fluid handling solutions to a wide range of industries throughout the UK and export markets. Our expertise extends to manufacturing and selling pressure washers, pumping systems, and component assemblies. With a deep understanding of our products and a network of industry experts, we can cater to the specific needs of our customers.
We are recognised as offering exceptional service, characterised by speed, accuracy, and flexibility. Our customers can count on us for support and assistance, allowing them to focus on serving their clients.
We value open communication and respect in all our interactions and strive to be helpful, personable, and friendly. We take responsibility for our actions and always follow through on our commitments.
With over 48 years in the industry, a dedicated team, and our own warehouse, production, and testing facilities, we are well-equipped to meet the demands of our partners and stock a wide range of quality products.
Located in Melton Mowbray, Leicestershire, in the heart of the East Midlands, we have good transport links and offer next-day delivery to most of the UK.
Established knowledge drives success in challenging cleaning environments
Leading food and beverage manufacturers are facing increasing pressure to eliminate the risks of product contamination.
With stricter hygienic controls required, the key to success is the rigorous and effective cleaning of the process line itself. Clean-In-Place (CIP) systems are universally recognised as the most effective solution for maintaining dependable, consistently repeatable results.
Responding to demand for a more versatile approach, Axium Process have launched an adaptive Mobile CIP System for all industry sectors, offering a costeffective and compact plug-and-play solution in place of traditional fixed-inplace methods.
The new CIP package is a highly versatile and easy-to-maintain clean-in-place solution, designed with mobility and hygiene at the forefront of its design. Fully customisable with options ranging from manual to automatic, the system can be adapted to include an integrated control unit via a panel-mounted touchscreen HMI and PLC. With remote monitoring
and ongoing technical support available if required, the system can be programmed to record historic data, accessible on-site by an operator, or remotely by one of Axium’s own engineers.
Developed with decades of hands-on experience across multiple process applications, Axium’s new Mobile CIP System offers an advanced alternative for sanitary maintenance.
For further information, please contact: Jamie George, Axium Process Ltd, 01792 883882 jamie.george@axiumprocess.com www.axiumproces.com
Relec: ‘Standard is just the beginning’
In this issue of Industrial Process News, we are delighted to showcase Relec Electronics Ltd as our Leading Power Conversion and Display Product Company of the Month.
A reliable power supply is integral to any electronics-based design, with engineers in the main opting for a readybuilt power supply to meet stringent safety regulations, especially for industrial or medical applications.
Relec Electronics prides itself on helping design engineers build better products across many sectors from medical, defence, rail, to industrial and many more, with a market-leading power supply range for DC to DC and AC to DC applications, alongside display solutions such as the latest Rugged Tablets.
Established back in 1978, the company has grown over the last twenty-six years and now offers two distinct leading products: Power Supplies and Display Solutions. With the company headquarters in Wareham, Dorset, Relec Electronics supports equipment manufacturers all across the UK and Ireland with an expert field sales network strategically placed around the country.
“We are unique in that all our sales team have an engineering background, and help our customers design their power needs and display solutions for their precise equipment. We offer this as a service, alongside the products we supply.” explained Mathew Rehm, Joint Managing Director.
Having qualified engineers in the sales & technical team means there’s no time for meaningless sales patter – just precise technical conversations right from the offset. From concept to production, each project is given meticulous attention to detail, resulting in a streamlined product match for each customer.
“The franchised suppliers we select go through a detailed screening process, to ensure that the products are of the highest quality, giving our customers peace of mind every time.”
“We’re very excited to now bring an extensive range of rugged and industrialised tablet PCs, with Windows and Android OS. The options also include stringent medically-approved models, for the healthcare industry.”
The company website is easy to navigate, for example if you’re not sure which Rugged Tablet is right for your application, the web page lists in detail the design features of all models from sizes 7” to 12.2”, with bespoke add-on accessories for extra choice. The expert sales & technical team are always on hand as well, to help customers choose the right product for each application.
The MAV0703 7” IP67 Rugged Tablet is a popular product of choice for automotive and transport applications, giving optimised performance in even the harshest of environments. With a distinct high-resolution TFT LCD and durable Qualcomm processor, this tablet boasts advanced connectivity and dual cameras for first-class performance every time. The tablets are all now available to purchase online, with free, fast and secure shipping. Customers can also choose to customise tablets with a wide range of accessories for varying applications.
For cutting-edge medical applications, the Medical Rugged Tablets bring reliable precision every day, with two sizes available in 7” or 10.1”. The MMS0700 7” Medical Tablet is expertly powered by a leading Intel® Atom® x5-Z8550 processor, with a WXGA TFT LCD compliant with EN/IEC 60601 approvals. Smartly designed with an anti-bacterial surface, this sleek, intelligent tablet has in-built WI-FI, Bluetooth and NFC capabilities, making it a premium choice for busy healthcare applications.
The team from Relec Electronics recently showcased the medically-approved Rugged Tablets and WMR series
at the EBME Expo 2024 in June at the Coventry Society Building Arena to impressed professional delegates from the medical sector. The extensive range of Medical Panel PCs come in a fully enclosed system, complete with TFT display, touch panel, CPU, memory and I/O ports in front-IP65 rated enclosure.
The UK healthcare sector in particular is moving at lightning speed, with handheld devices now supporting everyday patient care nursing and diagnostic duties. Integrated display technology enables medical professionals to carry out medical diagnostics, with portable efficiency and convenience at the touch of a button.
As we move towards Industry 5.0, it is next-generational devices such as the medically-approved Rugged Tablets and WMR series that are helping deliver next-level patient care. The WMP series is built with aluminium die casting for maximum strength, with the fan-less IP65-rated PCs able to withstand water and dust in all medical, sanitary environments.
“Relec stands out due to its extensive engineering heritage and expertise, with a specialised product range in power supplies and display solutions, and steadfast commitment to quality, offering bespoke solutions and robust technical support across many sectors, including healthcare. Trusted by industry leaders, Relec provides cutting-edge technology and a comprehensive customer experience.”
We can supply a standard part if needed, but that’s just the beginning of our journey as a partnership.
The company has come a long way since 1978, priding itself on ‘new injected energy, embedded within the same core values’ – this is demonstrated through recent structural changes, with a new board of directors. The new line-up is as follows: Luke Ansell-Kleszcz: Joint Managing Director, Callum Beal: Operations Director, Neil Pain: Sales Director and Mathew Rehm: Joint Managing Director.
To view our Rugged Tablets, please order online or for larger orders, speak to the sales team today: https://www.relec.co.uk
Processing & Conveying Components and Equipment
Magog Industries are long established UK designers, manufacturers and suppliers of processing, mixing and conveying screws and barrels. Based in Hertfordshire, the company operate across the UK, Ireland, Europe and beyond.
Magog now offer their latest range in coatings and materials, designed to enhance longer life and greater resistance in for increasingly demanding processing using recycled material.
“We constantly strive to offer solutions from optimal design to reduce wear to offering a wide range of surface technologies, explained Michael Bate, General Manager. “We design everything in-house but also work closely with specialist partners to meet our customers’ specific processing and production requirements. Our three core competencies run through everything we do: Process experience, manufacturing expertise and engineering excellence.”
Enhanced coatings include: Thin Dense Chrome (TDC) to enhance wear with low friction and is FDA Approved for food
process environments. Ceramic Seal coatings reduce porosity and increase plating/coating life 4 to 10 times longer in corrosive environments.
Magog also specialise in refurbishment of pre-used parts, which extends the life of screws, and barrels by re-honing and partial re-line of barrel bores and hard welded re-build of screw flights in bimetallic alloy as standard. This provides a cost-effective option and ensure lower operating cost.
For more information, please contact Magog Industries on: enquiries@magog.co.uk, telephone: 01920 465201 or visit: www.magog.co.uk
32nd International Colloquium Plastics Technology increases confidence in the innovative strength of the plastics industry
The 32nd International Colloquium Plastics Technology demonstrated clearly that the plastics industry has plenty of possibilities for meeting the many challenges that currently exist.
On February 28th and 29th, 2024, the Institute for Plastics Processing (IKV) in Industry and Craft at RWTH Aachen University offered a lively forum for exchanging technical experiences and ideas. Some 600 participants from research and industry took advantage of the opportunity in the Aachen Eurogress and IKV’s technical service departments and laboratories to discuss the latest developments and technologies in the plastics segment. High-calibre plenary speakers, including VDI President Prof. Lutz Eckstein, were able to convince the audience of the innovative strength of the industry and the future of the engineering profession.
Breaking through the stress of the many day-to-day events that are increasingly characterised by crisis reports, and taking time to reflect on the present situation and recognise new per perspectives was particularly necessary
at the present time, said the Head of IKV, Prof. Dr.-Ing. Christian Hopmann, during his welcoming speech. For this, he continued, the Colloquium offered plenty of opportunity at all different levels: Not only during the presentation of the latest research results in the 15 lecture sessions, and the guided tours by IKV’s technical service departments and laboratories, but also at the industry trade show in the foyer of the Eurogress, during the recruiting speed-dating sessions, and the guided tourstween the individual events on the agenda.
+49 241 8093806 central ikv.rwth-aachen.de http://www.ikv-aachen.de
Rethink your production process: ystral: 110% mixing solutions
In this issue of Industrial Process News, we are delighted to welcome ystral GmbH as our Machine Manufacturer of the Month.
ystral is an industry-leading German machine manufacturer based in Ballrechten-Dottingen, Southern Germany near the French and Swiss borders. With a further three subsidiaries in Singapore, India and China, the company is fast becoming an established powerhouse in South East Asia and the Far East.
Established in 1959 with an early focus on the dairy industry, ystral now plans, designs and manufactures mixing, dispersing and powder wetting machines and process plants for global chemical, coating and ink, food, pharmaceutical, household, cosmetics and battery production customers. Furthermore, ystral offers a variety of modular components to cover upstream and downstream processes, including solutions for powder and liquid handling, measuring and controlling, as well as automation and cleaning.
“We sit comfortably in the machine and plant manufacturing sector and specialise in mixing and dispersing technology. Our mixing and dispersing solutions achieve superior results, compared to more traditional technologies in process engineering like agitators and high-speed dissolvers. Depending on the application, the energy requirement, manufacturing times and production costs can be reduced by up to 90% or more.
With the dust-free induction of powders directly into the liquid and processing in a closed system, the risk of explosions and health hazards for the operator can be easily mitigated. Moreover, the modular design of process systems by ystral allows for a very high level of flexibility with numerous process options. Since there are no fluctuating dispersion results, ystral
technologies allow for a consistently high product quality without any rework.”
explained Dominik Seeger, Director Strategic Sales at ystral.
Next-level machinery ystral is delighted to announce the exclusive development of two new machines: BATT-TDS for fast, lithium-ion electrode slurry mixing and Coflow for continuous powder wetting & dispersing.
The BATT-TDS has been precision-designed for the requirements of battery slurry production and has the following features:
■ Inducts powders, dust-free under vacuum into a stream of liquid creating conditions for optimal dispersion of diverse components in a continuous sequence.
■ Independent control of key parameters, including flow and shear rates, offering a wide process window in a single piece of equipment.
■ Dispersion of diverse materials is uniquely tailored according to their specific physical properties and topologies.
■ The BATT-TDS achieves high product quality in a fraction of the time required by conventional processes.
■ Easily scalable across various battery chemistries, the BATT-TDS solution is suitable for production at current industrial levels and ready for tomorrow’s gigafactories.
■ The platform offers a low cost of ownership with the highest productivity per square meter of factory space.
The Coflow is a continuously operating inline powder wetting and dispersing machine for the production of dispersions. With this technology, powders can be continuously mixed in, homogenised and dispersed in
liquids in proportion to quantity. In the chemical industry, YSTRAL Coflow for example is suitable for the production of adhesives, coatings, polyester resins or silicone sealants. Amongst others, in the food sector, the continuously operating powder wetting and dispersing machine is the suitable solution for pre-products for dough production, milk and milk substitute products, as well as the production of edible collagen shells, mayonnaise or dressings. It contains the following features:
■ Compared to a classic batch process in a container, the YSTRAL Coflow enables production with a significantly reduced machine footprint, faster processing times, better OEE values and a higher degree of automation.
■ Cleaning of the machine is quicker due to reduced product contact surface area.
■ The machine is also characterised by its low energy consumption – especially at low viscosities, the Coflow has a minimal power intake.
“Our tagline is: 110% MIXING SOLUTIONS – this reflects our company aspirations. Behind it lies the commitment and passion of every employee at ystral – for example in the project planning, design or manufacture of mixing and powder wetting machines and process systems. This is regularly validated by ystral customers, through positive feedback and glowing testimonies. ystral employees are highly motivated and always put their heart and soul into their work. It is a matter of course for them to go the extra mile for each and every customer.”
A key focus for ystral is the battery production sector, for which the company has developed the YSTRAL BattTDS. ystral are proud to be supporting the battery cell research project at the Fraunhofer Research Institution for Battery Cell Production FFB in Münster/Germany with the installation of the BATT-TDS Navi, a dispersing system for the production of lithium-ion electrode slurries.
For more information on ystral, contact the regional UK office (S3 Processes Limited) in Derbyshire: 0845 505 3530 info@s3process.co.uk http://www.s3process.co.uk https://ystral.com/ueber-uns
Secrets of C.A.S.E by Curtiss-Wright Surface Technologies
Chemically Assisted Surface Enhancement, or CASE, is an isotropic superfinishing process which has been developed as a metal surface treatment to provide components with excellent bending and contact fatigue strength, together with resistance to high loading.
With isotropic superfinishing, a component is firstly shot peened, to create multiple indentations in the surface using the spherical shot media from which it draws its name. As each indentation is made, the surface will try to yield, but is restrained by the substrate, introducing a residual compressive stress and removing any prior manufacturing-related tensile residual stresses. This proven technique makes the surface resistant to crack initiation and propagation.
Secondary processing by further shot peening (or dual peening) at a lower intensity with modified shot size will have the effect of reducing surface roughness and increasing the compressive stress and cold working of the near surface.
Final processing is then carried out in a controlled and gentle manner using non-abrasive finishing stones together with oxalic acids: here, the most positive or peak surface areas are progressively removed, producing a mirror-like surface finish with an extremely low surface roughness.
Some of the most common applications for isotropic superfinishing by Metal Improvement Company include the manufacture of gears, transmission shafts, bearings,
cams and cam followers, journals, seal faces etc. Key benefits of isotropic superfinishing include achieving the optimum surface roughness and stress characteristics, being able to produce mirror-like finishes, the reduction of contact/surface fatigue
and the prevention of micro and macro pitting. CASE is just one of many surface finishing options available by Curtiss-Wright Surface Technologies.
For more information, please visit: www.cwst.co.uk
Introducing Desktop Jet: The smallest surface processing machine from TextureJet!
At TextureJet, we’re proud to have developed the next generation of targeted and sustainable surface processing technology. Our latest innovation, Desktop Jet, is a mini version of the established Precision Jet machine, created to meet the demand for a smaller machine for smaller components.
With external dimensions of 950mm x 600mm x 770mm, this is a small but mighty bit of kit. It can be used for deburring, roughening, patterning, polishing, coating removal, QR code/ part-marking, post-processing AM printed components and more!
Desktop Jet is perfect for:
■ Small batches of parts requiring precision finishing
■ Development teams looking for a small, adaptable machine
■ Factories with limited space
The screen is arm mounted making it easier to control the process directly from the benchtop and the sample bed has been raised for even better visibility whilst machining.
Electrochemical jet machining is an attractive alternative to existing technologies for deburring and edge breaking, that results in much higher levels of dimensional control when compared to traditional methods. It is flexible, easily automated, scalable, and delivers reductions in factory and toxic footprint and operational costs making it an excellent choice for all manufacturing industries.
Contact Alan Emery, 0115 772 2781 info@texturejet.com https://texturejet.com
Lower integration efforts for large-surface laser micromachining setups
SCANLAB GmbH, leading supplier for highend laser scan systems, assures through partnerships minimised integration efforts for its advanced micromachining solution. XL SCAN, which was jointly developed with ACS Motion Control, processes work pieces of practically unlimited size by synchronously combining a 2D scan head with an XY positioning stage where the scanner and stages are continuously moving during laser processing. It is ideally suited for laser material processing in display manufacturing, semiconductor wafer processing, cutting large films, medical device manufacturing and drilling PCBs in electronics manufacturing. Collaborating with expert integrators globally ensures customers quick, low risk and efficient integration of this superior scanning solution. The latest integration partner, based in Silicon Valley is Turner Laser Systems providing turnkey customisable machines and process development services in the US.
The XL SCAN solution can improve accuracy, feature resolution and throughput of micromachining of larger sized parts by synchronously controlling a 2D scan head and 2-axis XY stage motion. The scan solution incorporates the expert know-how from market leading scan systems with the long-standing experience of controlling mechanical axes. It provides highest
precision within a virtually limitless working area, which is a key feature for various applications in electronics manufacturing.
Global technical support for XL SCAN Laser machine builders design and setup complete systems precisely in line with the respective process requirements. But integrating very specific components, like an advanced micromachining scan system, is usually not their main focus. Recognizing this, SCANLAB collaborates with selected partners who bring a profound understanding of lasers, precision motion, optics and their applications in micromachining. These partners possess an intimate knowledge of the XL SCAN and offer solutions with this advanced technology, making it effortless to incorporate in manufacturing.
https://www.scanlab.de/en
Leicester College re-opens Advanced Manufacturing and Engineering facilities following multi-million-pound investment
Leicester College will formally open its Advanced Manufacturing and Engineering facilities at the Abbey Park campus following an exciting multimillion-pound investment in resources, equipment and teaching spaces. This will enable the College to provide industry standard technical training to students and employers across the region.
Leicester College is one of the largest providers of advanced manufacturing and engineering education in Leicester and Leicestershire. The project was supported by capital funding via the T Level capital fund.
The upgraded facilities will improve the practical and technical experience for existing and future students, studying for T Level qualifications in Design and
Development for Engineering and Manufacturing (Electrical, Electronic and Mechanical Engineering) and Maintenance, Installation and Repair for Engineering and Manufacturing, together with a range of other programmes, including new Higher Technical Qualifications (HTQs) in Engineering. They will also enable the College to continue to support regional employers to develop the skills and knowledge needed to develop the engineering workforce of the future.
Dedicated employer training can also aid upskilling of the workforce to meet local, regional, and national industry needs. For more information, please visit: https://leicestercollege. ac.uk/courses/subjects/ engineering-and-manufacturing
Credit Beth Walsh
UNISIG further enhances Customer Service with New Parts Inventory Management System
With enhanced customer service in mind, UNISIG, a global manufacturer of deep hole drilling machines, has commissioned two new SSI Schafer LOGIMAT® vertical lift modules (VLM) into its parts warehouse. Integrated with UNISIG’s enterprise resource planning (ERP) system, the 20-foot-tall, high-density storage units keep parts organized and optimize inventory tracking.
Touchscreen interfaces at the VLM modules allow personnel to add or remove inventory pieces, while the purchasing team can access real-time data and reports from their desktops. The module’s trays tilt toward the operator for improved ergonomics when reaching into bins located toward the back of the tray, and a laser highlights the correct bin or location of the part requested.
With 28 tons of inventory capacity in their tray systems, the VLMs exponentially increase UNISIG’s inventory storage capability. This, in turn, allows the company to provide the spare parts customers need as quickly as possible.
“We continue to seek out and identify areas in which we can improve efficiency as well as
operational excellence at UNISIG, and this inventory system is a result of that,” said UNISIG CEO Anthony Fettig. “It also complements our commitment to having the inventory we need to serve our customers.”
The installation of the inventory warehouse VLMs is the most recent of several significant investments designed to add value to UNISIG’s customer offerings. Earlier this year, the company unveiled its newly constructed 5,000-square-foot fabrication department.
Equipped with $1.5 million in state-of-the-art technology, the expansion supports the company’s strategy to develop in-house, design-to-finish production of high-quality sheet metal components used in UNISIG’s product line. By producing many of its parts in-house, the company will preserve and maintain component quality and quantity while optimizing the mix of parts that are made internally versus those that are outsourced for production.
Please see UNISIG at AMB 2024 Stuttgart, Germany from the 10th-14th September 2024 at Hall 9C11.
Please visit: www.unisig.com
Embracing personalisation with DTF
Here we discuss the rise in demand for personalisation, the subsequent rise of DTF technology, and some of the applications it can be used for.
Personalisation has been one of the standout trends in the print industry for some time now, offering customers the opportunity to create unique pieces and put their own stamp on products.
While more demand is always welcome news for print businesses, it can create some headaches in terms of having the capacity to continue to create quality work, time after time. This is especially true when it comes to personalisation and the many different designs, fonts and colours that come with it.
With this in mind, how do you ensure that you can produce quality work in a quick and cost-effective manner? One method that has increased in popularity in recent years is direct-to-film, or DTF if you would rather, which transfers print onto a range of substrates using a heat press mechanism.
You only need to look at what some of the major manufacturers are doing in this sector to see how popular the technology is becoming. Take Mimaki for example; just last year, the company released its new Mimaki TxF300-75, a production DTF printer, which is built on the same stability and functionality of the TxF150-75, its first DTF printer that launched a few months prior.
But why is the Mimaki TxF300-75, and indeed its sister machine – with well over 300 sales to date – so popular with printing companies around the world, especially when it comes to personalised print? What is it about DTF machines that makes them such a solid choice for this type of work?
First and foremost, the TxF300-75 is an incredibly cost-effective way of producing all sorts of printed pieces, be them personalised or standard. The relatively low costs of film and inks will stand print companies in good stead if they are looking to make a go of personalised print, allowing them to maximise profit on each job.
There is also the fact that the TxF300-75 is capable of producing highly accurate and quality work, repeatedly, thanks to a top print resolution of 1,440dpi. Other built-in features also help users to achieve high accuracy such as a degassed ink pack, which lowers the risk of poor ink ejection, as well as a Nozzle Check Unit and Nozzle Recovery System, both allowing for stable, uninterrupted print production.
Such is the attention to detail and ability to produce highquality output that some print
Written by Ella Faulkner, Internal Sales
service providers are now using the Mimaki TxF300-75 to create custom designs that look like they have been embroidered. Of course, there will always be a place for old-fashioned embroidery in personalisation but being able to offer customers a similar end result, for a cheaper price, will only help to bring in more work.
DTF also typically offers a wider colour gamut than other types of printing. As such, you can offer customers a greater choice when it comes to colour for personalised work and open up more options for them. This is certainly the case with the TxF300-75, which offers users the very much sought-after white ink option. In addition, the machine features a built-in ink circulation system to prevent white ink clogging, thereby further enhancing ease of production.
It is also important to remember that it is not only the design that differs on personalised printed work. To maximise the reach of your services, you need to be offering a wide range of options to customers, rather than just a handful of personalised products. With the TxF300-75, the machine can handle all manner of fabric such as cotton, mixed fabric, polyester, and dark coloured fabrics – all in widths of up to 810mm.
What is more, customers who run the TxF30075 can also respond to rising customer demand for more sustainable printed work. The machine prints directly onto DTF film using Mimaki’s PHT50 pigment inks, which are ECO-PASSPORT certified, validating their lower environmental impact and meeting the requirements for OEKO-TEX certification.
Of course, working with a quality printer can only get you so far; you also need reliable substrates to ensure success in personalised print. With this in mind, Soyang Europe will soon add a new DTF film to its range of solutions.
Available to purchase from early July, customers can combine this specialist film with the leading qualities of the Mimaki printer to produce high-quality personalised print for customers across a range of markets.
If you would like to learn more or see the technology in action, please email: hardware@soyang.co.uk.
PPWR rollout provides ‘golden opportunity’ for packaging industry evolution, says PHD Marketing
The final adoption of the EU’s Packaging and Packaging Waste Regulations (PPWR) marks a significant milestone in the journey towards a more sustainable future for Europe's print and packaging sector.
Intended to bring total uniformity where the incumbent Packaging and Packaging Waste Directive (PPWD) allowed room for interpretation, the PPWR deal has now been struck.
The agreed PPWR terms aim to incrementally decrease the total amount of packaging waste produced across the EU. The targets are to reduce waste generation by 5% by 2030, 10% by 2035, and 15% by 2040. As the regulations come into effect, PHD Marketing emphasises the transformative potential of the PPWR in accelerating industry-wide change.
James Coldman, Account Director at PHD Marketing and packaging regulation communications specialist (pictured),
comments on the implications of the PPWR for businesses across Europe, “It has felt to be a long time coming, but with the final adoption of the EU PPWR regulations, even as a slightly softened version to satisfy all parties, we are witnessing a pivotal moment for the packaging industry.”
To learn more about PHD Marketing's full-service B2B marketing offer, and its expertise in the printing and packaging industries, please visit: www.phdmarketing.co.uk
Plant & Machinery
CraneServe: Total Commitment from people who care
CraneServe have a reputation for excellent service, which has resulted in significant business expansion over the last decade. We are a Service and Repair company providing support across the Crane and Lifting equipment sector and have Service Managers and Technicians located around the country, which allows us to provide an unparalleled level of support to clients nationwide.
CraneServe can handle all your Overhead Crane Maintenance, repairs,
modernisations, LOLER and PUWER inspections, periodic lifting inspections, load testing, certifications, weighing systems, new installations of crane, gantry, light crane, hoist, winch and much more, with bespoke projects and lifting applications also offered, all carried out with a Safety-First Approach.
CraneServe is a fully independent crane service business, ensuring unbiased advice and support for each customer for optimised solutions every time.
For more information on CraneServe, please see the details below: +44 (0)330 094 7111 sales@craneserve.co.uk www.craneserve.co.uk
Pro-active Pump Maintenance
Often out-of-sight, pumps are easily forgotten – until they fail.
Due to the cost of downtime, an emphasis on proactive maintenance has taken over from the ‘run-tillfailure’ approach.
Beware the pump that works ‘OK-ish’ but has diminishing costefficiency as it wears.
Benefits of Pro-active Maintenance
■ Optimised energy usage.
■ Increased plant uptime and resilience.
■ Less emergency work helps shift planning and Health & Safety management.
■ Earlier rectification of incorrectly specified or ill-fitted equipment.
■ Forecast replacement part needs and save on airfreight/same-day delivery costs.
■ Improved outcomes for stakeholders and ‘downstream’ processes.
Methods
PPM (Planned Preventative Maintenance)
PPM involves scheduled maintenance tasks, determined by knowledge of the pump’s MTBF and its duty. The idea is to replace parts before the MTBF is reached,
G&M Radiator: 60 years of cooling
G&M Radiator was founded in 1964 and is still a privately owned family business. In recent years, prudent acquisitions have resulted in the G&M Group which consists of several companies working in different fields of the Heat Exchange Industry. The combined expertise and strengths of each company has established the G&M Group at the forefront of this market.
G&M Radiator manufacture using copper/ brass, non-ferrous and aluminium materials. The manufacturing facility can accommodate both large and small production runs. The workforce is highly skilled, experienced and adaptable with many having over 25 years’ service with the Company.
We supplement our range of manufactured product with a large and varied stock of radiators, oil-coolers and other heat exchange products which we source from leading highquality suppliers across the globe.
From receipt of an original sample heat exchanger, we can have our version drawn up and manufactured and a finished unit ready to ship in as little as 4 working days. This short development time means we are constantly adding to the huge range in our extensive catalogue.
Designs and drawings are created in-house using the latest CAD/ CAM software which allows a short development process for new projects.
Our on-site wind tunnel ensures new designs can be quickly confirmed and tailored to the client’s requirements.
Our production process uses the very latest metal punching and forming technology and equipment as well as traditional presses.
This equipment is maintained by a dedicated team of in-house engineers and craftsmen. The ability to produce our own unique tooling is a huge advantage and one that we are rightly proud of.
The Company has long been an advocate of documented process controls and as such has operated to an accredited ISO Quality System for many years.
PPM’s defining feature is a consistent, routine program of standardised maintenance tasks.
CBM (Condition Based Monitoring)
Whereas PPM follows a fixed-interval, CBM uses live data to predict when a part will need replacement.
This approach can extend asset lifetime, save unnecessary interventions, and catch issues earlier.
Condition data can come from a mix of periodic measurements and continuous monitoring. CBM requires accurate sensors and records to reveal trends before they become problematic.
Atlantic Pumps specialise in increasing asset lifetime and uptime in challenging, abrasive slurry applications. Their pump engineers and technological solutions are available across the UK and Ireland.
Contact 0808 196 4938 https://atlanticpumps.co.uk
Controls, Drives & Automation
Invertek Drives launches extended Optidrive Coolvert range with higher power ratings at MCE 2024
Invertek Drives has revealed the extension of its industry-leading Optidrive Coolvert (HVAC-R) variable frequency drive (VFD) with the launch of two new compact frame sizes with higher power ratings at MCE – Mostra Convegno Expocomfort 2024, Milan, Italy (Stand K53), taking place from March 12th-15th, 2024.
Specifically designed for BLDC compressors, Heat Pumps and Condensing Units (CDUs), Optidrive Coolvert allows OEMs in the HVAC-R sector to achieve optimal system performance in a compact space.
A key highlight is its compatibility with A2L, A3 refrigerants, and CO2, including R290 and R744 natural refrigerants, supporting F-Gas regulations.
The new Frame Sizes 3 and 4 extend the Coolvert range, significantly increasing output current capabilities:
■ Extended power range: Meeting the demands of Scroll compressor manufacturers for higher capacity
output, with 400V, 3 Phase output current reaching 30A and 39A in Frame Size 3, and 46A to 58A in Frame Size 4.
■ Space saving design: The smallest drives in their class, saving valuable space within OEM machines for applications like refrigeration and heat pumps.
Visit Invertek Drives at MCE 2024 (Stand K53) to see the new Optidrive Coolvert frame sizes in action and discuss how they can benefit your HVAC-R applications.
For more information on Optidrive Coolvert, please visit: https://www.invertekdrives.com/ coolvert
Menzel opens new headquarters and motor plant
Menzel Elektromotoren has celebrated the opening of its new headquarters near Berlin with a grand inauguration party. In honor of company founder Kurt Menzel, the date was set for his 120th birthday on 14th May 2024. With increasing numbers year on year, the German manufacturer successfully markets its industrial motors and tailor-made drive systems worldwide. This continued success, now required more space with modern production facilities designed for efficient processes, and larger, heavier machines. In addition to state-of-the-art machinery, efficient paint shops and test fields that can accommodate even the largest motor configurations, the new plant is prepared for further growth. In coming years, the workforce at this site can be expanded from around 100 to 150, allowing the manufacturer to meet all customer requests.
Menzel manufactures its own motor series and also specialises in custom models and exact replicas of existing machines. Menzel builds new motors with outputs up to and beyond 25MW from scratch, stocks a large range of motor variants up to 15MW and adapts them at short notice for various drive tasks. The company also offers testing
Menzel Elektromotoren has found a suitable location for a new factory building with state-of-the-art equipment in Hennigsdorf, just outside Berlin
of motors, generators and rotary converter sets. Since the official factory commissioning on 2nd January 2024, the quality management system has already been certified according to DIN EN ISO 9001:2015.
More information: https://www.menzel-motors.com/ article/moving-to-new-motor-plant
Contact +49 30 349 922-0
info@menzel-motors.com www.menzel-motors.com
Hydraulics, Pneumatics & Compressed Air
ELGi’s EG Series Air Compressors deliver energy savings and high-quality compressed air to Alucosur
Alucosur, one of the leading Spanish surface treatment companies, fulfilled their need for high-quality and energy-efficient compressed air with EG Series compressors from ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited, one of the world’s leading air compressor manufacturers.
Alucosur offers a wide variety of bespoke lacquer finishes, specialising in wood and aluminium profiles, purpose-built for applications such as windowpanes. A family-owned firm based in Andalucía since 2014, the company upholds its reputation for high-quality finishings, excellent customer service, and prompt response times. Their ability to achieve a smooth finish on their lacquered products requires reliable and consistent compressed air. The company was looking to replace existing air compressors to achieve better energy efficiency and ensure a reliable compressed air supply as part of its
modernisation efforts. Alucosur contacted ACOFRI, one of ELGi’s Channel Partners in Spain, to find the right solution. Following a thorough on-site analysis of the compressed air demand and requirements, ACOFRI installed two highly efficient ELGi EG30 oil-lubricated screw compressors, one of which included a variable speed drive.
ELGi’s high-efficiency airends are equipped with in-house developed η-V profile rotors, with the 4/5 lobe combination, designed to run at low rotor speeds. The combination of these low operating speeds and operational Variable Frequency Drive (VFD) means the EG Series oil-lubricated screw air compressor lasts a long time and can adapt to the changes in demand and optimise the airflow, saving energy costs.
Learn more about ELGi’s EG Series products here.
https://www.elgi.com/eu
FPS compressor almost halves energy consumption at Armac Martin
BIRMINGHAM-BASED
Armac Martin, a pioneer in design-led luxury brass hardware and accessories, relies heavily on compressed air for its CNC machining requirements.
However, the company’s existing system was constantly operating at full capacity, leading to unnecessary energy expenditure. By collaborating with FPS Compressors and its preferred local distributor Compressed Air Systems UK – Birmingham, Armac Martin adopted a new system capable of variable compressed air supply. The project led to an impressive 46% reduction in energy consumption compared with the company’s previous compressor.
Founded in 1929 as a local brass foundry, Armac Martin is today a fourth-generation family business with a global reputation for exceptional design and craftsmanship. Compressed air is critical to the successful operation of the company’s modern CNC machining centres. At the same time, like all manufacturers, Armac Martin is driving to make its operations more sustainable. The company has a strategy to achieve net zero by 2041, making the significant energy drain of its compressed air system a cause of major concern.
Collaborating with FPS Compressors and Compressed Air Systems UK – Birmingham, Armac Martin opted for a new system capable of variable compressed air supply, identified through data logging and energy audit exercises. Monitoring of the system took place using state-of-the-art instruments over several weeks. FPS Compressors and Compressed Air Systems UK – Birmingham explained both the data and the recommend solution to Armac Martin’s management team. Notably, the transition to the new compressed air system, which features a NOBEL 18.508 DVF PM variable-speed screw air compressor from FPS at its core, was seamless and without downtime. Comprehensive training ensured proficiency in operation.
For additional information on this case study, please visit: www.fps-compressors.co.uk/fpscase-study-armac-martin.html
Controls, Drives & Automation
Linear Motion Specialists
Linear motion components are a vital part of precision machines used in a wide range of industries around the world. R M Fowler Limited has chosen to specialise in linear guides and ball screws from one of the world’s leading manufacturers of linear technology: NSK.
RM Fowler stock a large quantity of NSK linear products in their UK warehouse, and with advanced-precision cutting facilities on site they can cut linear guides and ball screws to desired lengths quickly and efficiently. R M Fowler are also proud to be the sole UK distributor for the American based Inverted tooth chain company: Ramsey Products Corporation and are also an authorised distributor for Nippon Bearings (NB).
R M Fowler was established in 1998 and became an official NSK distributor in 2000. Their in-house team support Original Equipment Manufacturers (OEM) and machine builders providing engineering knowledge and expertise. The specialist customer service team understand how linear motion components and ball screws form a vital part of precision machines. They provide technical advice over the phone and understand the
importance of advancements in technology, product application and obsolescence management. The team continuously communicate directly with NSK’s distribution and supply teams to ensure consistent product availability.
NSK has continued to develop and supply motion solutions through their range of bearings, precision machine components and automotive products. Only the best quality raw materials from ethical sources are used to make NSK products and with their advanced production techniques and precision grinding NSK Linear products are built to a high specification as standard, as a result NSK linear off- the-shelf products are suitable for most applications without the need to have a higher specification manufactured on long lead times.
NSK Linear guides from the NH and NS series are manufactured in the UK, through NSK’s state of the art tribological and analytical technologies a
new ball groove geometry has been developed offering maximum precision combined with extremely high load ratings and long service life. Outstanding accuracy means that the object in motion is positioned precisely and moves optimally. It also guarantees smooth, even running.
The NH series can be customised in a number of ways for special environments, this includes high temperature versions with no plastic parts, extra sealing for improved dust protection or utilising the NSK K1-L™ unit. Stainless steel and surface treatments are also available.
Installing the optional NSK K1-L™ lubrication unit on linear guides ensures effective lubrication extending maintenance intervals and reducing cost. The NSK K1-L™ lubrication device is made from a porous synthetic resin containing a large amount of lubrication oil. As the linear guide operates, the NSK K1-L™ provides fresh oil to the contacting surfaces.
For further information on any of NSK’s linear range, please contact the Customer Service Team: 01565 651051
sales@rmfowler.co.uk www.rmfowler.co.uk
Efficient financial asset management especially for renewable energies
meteocontrol introduces new platform ‘mc Assetpilot’ at Smarter E Europe 2024
meteocontrol GmbH, a leading provider of energy and asset management solutions in the renewable energy sector, announces the introduction of its latest product, ‘mc Assetpilot,’ at this year’s Smarter E Europe in Munich. Under the motto ‘Your assets under control,’ trade fair visitors can get an exclusive insight into the comprehensive platform for financial asset management of renewable energy projects from June 19th to 21st, 2024, at booth B5.210.
Customer benefits in focus
The mc Assetpilot offers a solution that helps plant operators effectively manage the financial tasks and responsibilities in the area of financial asset management and optimise their processes. Users of the cloud-based platform receive clear financial insights, recognise potential issues early, and can easily manage documents and contacts. It is suitable for both individual projects and large portfolios. The mc Assetpilot is aimed at companies that are new to financial asset management as well as experienced asset managers looking to increase team efficiency and reduce manual workloads.
Tailored solutions for practical use
■ Centralised Management: The mc Assetpilot consolidates administrative tasks into a central platform, reducing the need for multiple tools and minimising errors.
■ Efficient Processes: Automation of small tasks and quick team integration lead to a significant reduction in manual effort.
mc Assetpilot by meteocontrol is a cloudbased software for financial management of assets and portfolios in the renewable energy sector
■ Improved Financial Performance: The platform supports the creation of customised financial models, monitoring cash flows, and optimising return on investment.
■ Comprehensive Overview: Asset managers maintain an overview of the status of all assets, even in large and mixed portfolios, and can manage financial performance effectively and efficiently.
Innovative features for maximum efficiency
The mc Assetpilot stands out with its comprehensive features specifically tailored to the needs of the renewable energy industry:
■ Improve return on investment: Through detailed financial models and optimised cash flows, the platform
helps secure and increase return on investment.
■ Efficient document and contract management: All relevant documents and contracts can be managed centrally and clearly, significantly improving efficiency.
■ Seamless integration: The mc Assetpilot integrates seamlessly with other meteocontrol products such as VCOM Cloud, VCOM CMMS, and blue’Log®, offering a unified and comprehensive solution.
Test phase and market Launch
Numerous meteocontrol customers are already testing the mc Assetpilot under real conditions. The final market launch is planned for July 1st, 2024. Interested customers can contact the meteocontrol sales teams now to test the mc Assetpilot in advance.
Launch event and live product demo at Smarter E Europe 2024
On June 19th, 2024, at 10:00AM, a launch event with a public product demo will take place at the meteocontrol booth at Smarter E Europe. Interested visitors are invited to attend this event and learn about the new features of the platform.
Visit meteocontrol at Smarter E Europe at booth B5.210
In line with the motto ‘Your assets under control,’ meteocontrol invites all visitors to Smarter E Europe 2024 to stop by booth B5.210 and discover the latest solutions from the company.
Bluewater on course to help deliver final blow to throwaway plastic bottles
St Andrews Links Trust has appointed sustainable water and purification experts Bluewater as its Official Hydration Supplier to provide a next-generation drinking water solution for golfers and visitors to the Home of Golf.
The pioneering agreement will see Bluewater, a global leader in sustainable water purification & beverage solutions, provide purified drinking water across the St Andrews Links estate through its innovative refill stations, supporting a commitment for the removal of single-use plastic bottles from the Trust’s facilities.
The stations utilise the Swedish company’s advanced SuperiorOsmosis™ treatment process,
which removes more than 99% of known contaminants from water, to provide locally purified and chilled drinking water at the point of consumption.
The refill stations will initially be installed in both the Old Pavilion next to the first tee of the iconic Old Course and at the Halfway House serving the Old, New, and Jubilee Courses with further installations at the Links Clubhouse, Golf Academy, and Castle Course Clubhouse.
Each unit will provide free-of-charge refills of chilled and purified water.
The units also feature high-bright digital TV screens to communicate key information to visitors concerning wider sustainability initiatives across the worldrenowned venue.
For more information, visit: www.bluewatergroup.com, or call David Noble on +44 (0)7785 302694 or email: david.noble@bluewatergroup.com.
Biodegradable plastics: A proven solution to the problem of marine plastic waste
Symphony Environmental Technologies
Plc, specialists in the biodegradation of plastics, have welcomed a report from Tokyo University confirming the biodegradation of biodegradable plastics in harsh deep-sea environments. The report says, “Biodegradable plastics are receiving increasing attention. Conventional plastic, used for the parts, packaging, and containers of various products, is known to end up in the sea only to never decompose. There, it causes adverse effects on the environment. This has sparked the rising importance of transitioning to biodegradable plastics that can be broken down by micro-organisms.”
Plastic production for use in products in all industries is reported to be approximately 400 million tons worldwide each year. Reports also show that every year, about 8 million tons are thrown away and end up in the ocean. The great majority are plastics synthesized from petroleum that microorganisms cannot break down.
Ahlsell’s sustainability report with a focus on contributing to the green transition
In 2023, Ahlsell continued to develop its sustainability work in line with the company’s long-term strategy and vision of contributing to a more sustainable society. Ahlsell has joined the Science Based Target Initiative (SBTi), made the carbon footprint of its own brand products visible, expanded its sustainable offering and taken more steps towards circular initiatives to accelerate the green development of society.
The new and ambitious climate goals, which have now been submitted for validation to SBTi, clarify Ahlsell’s goal of being a leader in the climate transition. Approval of the targets is expected in spring 2024, but work has already begun to realise them.
“Over 90% of our emissions come from purchased products and services. Working towards scientifically validated climate targets is vital to make a difference. We look forward to contributing to strengthening our customers’ competitiveness with the help of sustainable products and services, which also reduce their climate emissions,” says Christina Lindbäck, CSO Ahlsell Group (pictured).
Further initiatives for a greener transition include investments in tools that publish third-party approved environmental
product declarations and provide customers with facts about Ahlsell’s own brand products’ carbon footprint.
For Ahlsell, the work is now continuing to build a forward-looking company with a dedicated organisation with the right expertise that together develops the sustainable offering.
For more information: Ahlsell Sustainability report 2023: https://www.ahlsell.com/ sustainability/sustainability-report
Contact: Christina Lindbäck, CSO, Ahlsell AB. +46-8-685 70 00 christina.lindback@ahlsell.se www.ahlsell.com
Green energy opportunities grow as Precision Micro expands its production facility
Plastic shopping bags, food containers, and bottles used by consumers generate massive amounts of waste. Some remain outdoors due to littering or inadequate collection, eventually end up in rivers, and flow into the sea.
According to the team’s calculations, a biodegradable plastic shopping bag will decompose in approximately 3 weeks to 2 months off Hatsushima at a depth of 855 metres.
Michael Laurier, CEO of Symphony Environmental (www.d2w.net) said, “This study correlates with the studies already done in the marine environment, the most important of which is the four-year Oxomar study sponsored by the French National Agency for Research: www.biodeg.org/ wp-content/uploads/2021/07/Finalreport-OXOMAR-10032021.pdf which clearly shows that biodegradable plastics biodegrade in seawater and do so with a significantly higher efficiency than conventional plastics. The oxidation level obtained due to the d2w prodegradant catalyst was found to be of crucial importance in the degradation process.”
Contact www.symphonyenvironmental.com
Global chemical etching supplier
Precision Micro has announced the delivery of a new etching and stripping machine at its Fort Dunlop site in Birmingham, UK, finalising its second new etch room.
Part of a £1.8 million investment reported last year, the business believes it is now uniquely placed to meet the increasing global demand for next-generation energy technologies such as hydrogen production and storage, carbon capture, green energy buffering, electric, and hydrogen electric vehicles.
Karl Hollis, Precision Micro’s Director of Engineering, said, “With carbon neutrality and net zero a crucial agenda item for many countries and businesses around the world, there is an ever-growing appetite for complex etched components used in the production, storage, recovery and transfer of green energy. This includes components such as printed circuit heat exchangers, busbar battery interconnects, bipolar plates for fuel cells and electrolysers used for hydrogen production.”
“The increased volumes needed to meet this demand, however, often require much larger and thicker sheets of metal to be used and after many conversations with customers in the green energy
sector it became clear there was a gap in the market for a supplier that had the capacity and equipment to manufacture these components.”
“Believed to be an industry first, the new etch room facility is home to six new state-of-the-art etching and stripping machines, as well as an automatic exposure unit which enables larger sheet metals up to 1,500mm x 600mm x 2.5mm in size to be etched in production volumes. In addition to increasing throughput and delivering cost savings to customers, the new equipment also minimises human interaction and manual handling.”
For more information, please visit: www.precisionmicro.com
Science Distributor
TVR welcomes the new FLIR X-series
FLIR X-Series: Don’t lose a moment of critical testing
In demanding environments such as scientific, defense, and aerospace research, critical testing events may only last a fraction of a second and missing data could prove costly. Having a high-performance infrared camera is therefore essential to capture and stream high-speed events flawlessly, ensuring no data loss and no dropped frames.
Introducing the FLIR X6980-HS and X8580HS: The latest additions to the X-Series family. These high-speed, high-definition infrared cameras offer unmatched data streaming
capabilities, guaranteeing zero dropped frames.
In fields where tests are expensive, losing even a single frame could mean missing crucial data.
Never miss crucial data again.
Eradicate data loss and dropped frames
Record directly to the removable 4TB solid-state drive (SSD) for extended periods of time at the fastest frame rate without dropping any frames.
Effortlessly share data
Simplified setup when recording directly to
a PC with the latest 10 GigE, CXP 2.1, and CameraLink Full high-speed interfaces.
Record high-speed events precisely Proprietary triggering, synchronisation, and accurate IRIG time stamping system ensures precise on-time recording.
For more information about the NEW X-Series HS systems, please call or email to arrange a call or on-site demonstration.
0333 2004667
info@thermalvisionresearch.co.uk
https://www.thermalvisionresearch.co.uk
New Xi 640 infrared camera from Optris
Easy entry into industrial VGA thermography
Reliable temperature measurement is a requirement for the success of many industrial processes. Berlin-based manufacturer Optris presents the Xi 640 infrared camera, a new member of its Compact Line, which enables reliable, affordable and non-contact temperature measurement in VGA resolution for mechanical engineering and the supplier industry.
With its Xi Compact Line, Optris combines the advantages of precise thermal imaging cameras with the benefits of infrared thermometers. The compact Xi 640 VGA infrared camera offers comprehensive, non-contact condition monitoring for industrial applications. With a high optical resolution of 640 x 480 pixels and a frame rate of 32Hz in the spectral range of 8-14µm, the VGA infrared camera can be used to monitor fast thermal processes at temperatures between -20°C and 900°C.
Optris has equipped the Xi 640 with an ‘Auto spot finder’ function, which can also be used to measure the temperature of moving objects without having to readjust the camera.
Motorised focus ensures a sharp image Like the other models in the Xi family, which has now grown to six models, the Xi 640 uses a motorised focus for convenient focusing
from a distance. The image processing is carried out using the free PIX Connect software with line scan function, which is also included. Important parameters are configured via a USB 2.0 interface; a USBto-GigE converter is optional. The Xi 640 is supplied with a process interface cable and a USB cable. The thermal imag-ing camera can be used in ambient temperatures between 0°C and 50°C as standard. Optris offers a wide range of accessories for the camera, from the air purge unit and mounting bracket to the water cooled housing, which enables ambient temperatures of up to 250°C.
Suitable for mechanical engineering and many other industries
Thanks to its high precision, robustness and flexibility, the Xi 640, like its sibling models in the Compact Line, is pre-destined for use in mechanical engineering or the OEM sector. The compact camera is the simple and reliable in-troduction to VGA thermography for various industries.
Please contact: www.optris.com
Check valves the WEH way
As a leading manufacturer of fluid technology components, WEH offers an extensive range of highperformance check valves as well as the ability to design and manufacture check valves tailored to customers’ requirements.
Our check valves can be found in numerous sectors such as process engineering, chemical and nuclear, automotive and gases to name a few.
Due to the high-quality materials, they are extremely wear-resistant, corrosionresistant and durable. Due to the design of our check valves, that are silent in use under high flow rates, are characterised in particular by their very low cracking pressure and their optimum leak tightness, which depends, among other things, on the setting of the cracking pressure.
We’ve manufactured valves with a variety of end connections such as internal/ external threads, compression, flanged cartridge type and our new screw in TVR400 check valve.
Contact 01527 573010 info@wehuk.co.uk www.weh.com
Union Industries rises to the challenge with triple Bulldoor installation at Warburtons
Union Industries, the UK’s leading manufacturer of bespoke high-speed doors, has helped Britain’s largest bakery brand overcome adverse weather conditions with the installation of three Bulldoors.
Led by the fifth generation of the Warburton family, the company approached Union to assist in combating strong winds at its Burnley site, which already has a Bulldoor as well as two Matadoors from the range.
It first approached Union Industries in 2004 to install a Bulldoor, which continues to operate effectively and efficiently two decades later.
Union’s Bulldoors are often regarded as the ‘reliable workhorse’ of rapid roll doors and are known to perform more than 1.4 million cycles per year, making it a popular choice across multiple sectors.
They feature specialist ‘Crash-Out’ and ‘Auto-Reset’ damage protection facilities, and offer control outputs for options such as airlocks, traffic control systems and remote monitoring, whilst aiding temperature control for ambient and chilled environments.
The market-leading, bespoke, high-speed roller doors help to prevent the severe drop of ambient temperature in buildings, especially evident in the
winter months, eliminating any potential impact on production environments.
Steve Moultrie, Technical Sales Engineer at Union Industries, said, “This collaboration marks the continuation of a longstanding partnership between Union Industries and Warburtons, dating back 20 years, which is testament to our dedication to durability and quality craftsmanship.”
“We are proud to have provided Warburtons with a reliable solution to their operational challenges. Our doors are engineered to perform in demanding environments, ensuring continuous productivity and efficiency.”
Ryan Seddon, Asset Care Lead at Warburtons, said, “The triple Bulldoor installation has significantly improved our warehouse operations, particularly during adverse weather conditions. Union Industries’ doors are incomparable to any other doors we have installed, and their commitment to quality and innovation has made them a valued partner in our supply chain.”
Union Industries blows away competition with use of virtual reality configurator
Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has utilised virtual reality (VR) to help Leedsbased Met Fab Solutions maintain comfortable working conditions with the installation of a Bulldoor.
Union Industries has successfully deployed its innovative new VR software to assist Met Fab Solutions, a leading UK manufacturer of aluminium panels and aluminium pressings, specify and configure the correct door suited to its needs.
This innovative tool allows Union to immerse prospective clients in a 3D showroom where they can experience their high-speed door offerings and interact with the products in a virtual environment. The software, comprising a VR headset and handheld units representing the customer’s hands, showcases the extensive features, specifications and benefits of Union Industries’ products.
Met Fab’s powder coating facility contains an extraction unit which draws the temperature outside of the
building to keep the area cool during hotter periods. However, when windy, the extraction unit causes a wind-chill resulting in employee discomfort, hence the company’s need for a fast acting and reliable door.
The Bulldoor not only ensures the integrity of Met Fab’s facility but also significantly reduces the impact of adverse weather conditions. Operated conveniently via remote control, the door incorporates a ‘Crash-Out & Auto-Reset’ feature as a standard safety measure, minimising costs associated with door impacts.
Renowned for their reliability and efficiency, Union Industries’ doors, including the Bulldoor, have become the preferred choice for manufacturers dealing with heat loss and escalating energy prices. With a robust design requiring minimal maintenance, these doors can withstand constant high-volume operations, making them an ideal solution for industrial settings.
Rob Howe, Union Industries’ Technical Sales Engineer, said, “Once again, the Bulldoor is the first choice
for those in the manufacturing industry who aim to address heat loss and wind chill through open doorways.”
“The Bulldoor is one of our best-selling doors and has been developed by our own R&D team over the years to become the reliable workhorse that it is today. Its robust design ensures minimal maintenance and can withstand constant high-volume operations.”
“We are also thrilled with the success of our new virtual reality configuration tool. This software enables us to immerse prospective customers into our world, providing a first-hand experience of the advanced features and capabilities of our rapid roll doors.”
Steve Cockerham, managing director at Met Fab Solutions, said, “The collaboration with Union Industries has proven invaluable in addressing our specific needs.”
“In utilising the VR software, Union was able to demonstrate to us in detail how the Bulldoor was best placed to serve our specific needs and address the challenges we faced.”
“The Bulldoor has not only enhanced the integrity of our facility but has also significantly improved working conditions for our employees.”
Hazel 4D supports operations in its new flagship warehouse with robust Wi-Fi from Redway Networks
The Redway Networks designed Cisco Meraki cloud networking solution is providing robust, scalable wireless connectivity and communications for Hazel 4D’s automated warehouse and distribution operations.
Hazel 4D is an expert in packaging, serving large organisations across the UK and Europe. It combines technical advice with a vast range of packaging consumables and machinery to deliver solutions that drive efficiency and improve business performance.
Robust Warehouse Wi-Fi Alex Surtees, Operations Manager at Hazel 4D says, “We have a customer-centric approach with a focus on eco-friendly products that minimise energy use and make processes more efficient for our customers. We differentiate ourselves in a busy marketplace by providing exceptional customer service levels, so our supply chain must be fast and responsive. Following our move to a new high-spec warehouse, which was built with a sharp focus on sustainability. We were on tight timescales to fit the warehouse racking, move all the stock, position equipment, and install a wireless infrastructure – all whilst staying operational.”
Hazel 4D evaluated four IT companies and chose Redway Networks as it ihas a proven track-record of delivering complex warehouse Wi-Fi projects.
Redway Networks conducted a professional onsite Ekahau survey, which provided Hazel 4D’s management team with a comprehensive design report profiling where the new access
point locations should be and the performance expectations of the network.
It had to be business as normal during the move with all the handhelds being used constantly in the warehouse to locate stock and get deliveries out to customers.
Alex says, “The number one priority was that our new wireless solution was robust and would deliver highperformance, so Meraki was the natural choice for us.”
Redway Networks delivered a robust wireless LAN with a Meraki cloudmanaged Wi-Fi 6 network to provide a wireless communication network to support Hazel 4D’s warehousing and logistical operations.
Robust Warehouse Wi-Fi
To ensure ultimate efficiency, Redway installed Meraki access points at each end of the warehouse racking isles. Each AP was fitted with a sector antenna positioned to provide optimal coverage across the full length and height of the isle and ensure the Wi-Fi signal is strongest where needed. Omni-directional antennas were also utilised for larger open areas such as goods in and packaging areas.
All access points were connected to Meraki switches to provide reliable communications across the wired network. Hazel 4D’s operations team has complete visibility of the network through the Meraki dashboard which provides centralised management, layer 7 device and application visibility and real time web-based diagnostics and reporting.
Meraki is delivering superior Wi-Fi capacity and fast network speeds which has streamlined day-to-day warehouse operations and enabled Hazel 4D to meet supply chain demand.
01908 046400
info@redwaynetworks.com www.redwaynetworks.com
68% of UK industry at risk of failing on-the-spot Health and Safety Executive inspection
■ New research has found that nearly one-fifth (17%) of UK industries, from renewables and telecoms to defence and transport, have received enforcement action at some point due to fixed and movable assets not meeting HSE compliance standards, with over 10% receiving an HSE fine
■ Nearly 50% of organisations said that their asset data isn’t sufficiently detailed, nor updated or recorded accurately enough, to comply with the Health and Safety at Work Act 1974 and other HSE regulations that apply to their sectors
■ 86% of respondents said they would like to see improvements to their asset management systems
■ 42% still use paper-based methods to record, update, and store critical maintenance data, with over half using Excel
in 10 organisations operating in some of the UK’s biggest industries admit that they are unlikely to comply with on-the-spot Health & Safety Executive (HSE) inspection due to a lack of data proving that their fixed and moveable assets are managed and maintained to the required regulatory standards.
Nearly one-fifth (17%) have received enforcement action in the past due to assets not meeting HSE compliance standards, with over 10% receiving an HSE fine.
The new research on 2,000 UK businesses, commissioned by enterprise asset management (EAM) solutions specialist, BPD Zenith surveyed organisations operating in the utility and renewable industries, including telecoms and broadband, as well as the defence, transport, pharmaceutical, and healthcare sectors.
The findings revealed that nearly 50% of these organisations’ moveable or fixed asset data isn’t detailed, nor updated or recorded accurately enough to comply with the Health and Safety at Work Act 1974 or other HSE regulations that apply to their sectors.
Latest HSE figures for 2022/2023 show that there were 60,645 employee non-fatal injuries reported by employers during this period and 135 deaths as a result of work-related accidents. The Health and Safety at Work Act 1974 legally and duty bounds companies to ensure the safe working environment for employees and third-parties, including the general public, who may be affected by an organisation’s activities. The HSE compliance standards work alongside the Health and Safety Act, designed to protect people and the environment. Penalties for failure to comply can include fines, orders for operations to cease, and imprisonment if the misconduct is found to be serious enough.
86% of respondents did acknowledge that improvements to their asset management systems and processes are required to drive up the quality, completeness, and consistency of their data. Asset management systems are operational processes and tools that help manage the performance and maintenance of fixed or moveable assets. These assets include everything from production and manufacturing machinery to equipment found in buildings such as HVAC systems, elevators, and security doors, and any vehicles used in day-to-day operations.
42% also confirmed they still use outdated paperbased methods in part or in full to record, update, and store maintenance data, with over half using Excel spreadsheets, rather than using digital asset management solutions.
Amongst the priority improvements to their asset management strategies, 68% recognised the need for enhanced data quality, 50% highlighted improved analytics, and 46% identified a need for better systems integration with their existing EAM solutions.
Findings also identified a greater demand from organisations for improved field-based, mobile data capturing and utilisation solutions. Nearly half of all responses (47%) said recording data in the field, not being able to record data at the point of work, a lack of intuitive forms, and not having technical data and maintenance manuals at the point of use, as the biggest challenge to keep asset management and maintenance data updated. Access to real-time inventory levels (18%) and struggling to plan, schedule, and dispatch work to multiple crafts and contractors (11%) were amongst the other challenges organisations faced.
Roger Walker, Group Head of Innovation at BPD Zenith said, “The results from this survey have been surprising in
part. However, what they do identify is that 80% of these companies probably aren’t where they need to be in their asset management digital transformation journey. What they need to identify though is why. Do they have the right asset management strategy, processes and tools in place? If not, is this due to a lack of resources, either through investment in the right equipment, or software, or people, or it may be a case that data collection and analytics are not sufficiently high on their list of priorities.”
Walker continued, “HSE inspections are essential for ensuring organisations of all shapes and sizes are adopting best practices which align to the legal standards expected on health, safety and an organisation’s environmental impact in their industries. These checks can also help pinpoint where processes may be weaker and help implement measures aimed at strengthening these areas. The penalties for noncompliance can be hugely detrimental to businesses, not just financially but reputationally too.”
“We work with organisations across an extensive spectrum of industries, from utilities, oil and gas, transport and logistics, and manufacturing to defence and security, life sciences and facilities management. Over recent years, we have seen a growing demand for mobile solutions to support asset management amongst those organisations with large, complex and field-based estates. As well as a growing need for solutions to capture data, there is also an increasing demand for tools that support the teams maintaining these assets, whether that’s in the form of planning and scheduling tools for work order management, or intuitive solutions while they are on the job.”
+44 (0)808 1800 360
https://www.bpdzenith.com
Credit: Adobe Stock
Roger Walker, Group Head of Innovation at BPD Zenith
Credit: Adobe Stock
Credit: Adobe Stock
Safety showers & eyewash stations
When it comes to the safety of workers out in the field, Aqua Safety Showers are the people to contact when it comes to emergency safety showers and eyewash stations. It isn’t just about the end product, we will recommend and advise you on the best safety shower solution to suit your requirement. As there is no one-fitsall approach, we have the flexibility to adapt or modify our units in our manufacturing facility in Great Britain.
Our range of emergency products and equipment offer protection against serious injury and are all built to exceed ANSI/EN safety standards.
Whilst we hope there is never the need
for your safety showers to be used, having one is imperative on-site should be working around harmful substances.
Aqua Safety Showers can keep your workers safe with our wide range of products and units available. For a bespoke quotation, please get in touch with our sales team today who will generate a quote specific to your needs with our best possible pricing.
We are on hand to help in any situation, big or small.
Getting A4 Health and Safety signs up and visible without a fuss
Inthe constantly changing world of workplace risk and the need to get risks identified when they present themselves – a larger format solution without unnecessary fuss is becoming ever more necessary.
Fuss is messy inks – tedious waiting for a multi-ribbon device to drag itself through four passes – software that requires qualified and trained users and for an outdoor durability some extra protective coatings or lamination.
To get an A4 Health and Safety message printed and in place can be both a very fast and an easy process if you use the SMS 830 from Rebo Systems.
The SMS 830 is a new product for larger health and safety sign production.
Perfect for A4 output and for larger and longer messages.
It comes complete with pre-printed
safety signs in A4 format on a roll – so you only need to add the relevant texts and icons for Warning, Prohibition, First Aid and Fire Notices.
Easy to use software includes ready to use A4 safety templates – for minimum design time and faster output.
The SMS 830 is a compact, desktop device – unusual for printers with a 220mm output width.
The world’s smallest electronic solenoid interlock AZM40 now offers even more versatile application options with new accessories and new features. With dimensions of 119.5 x 40 x 20mm, it is particularly suitable for small safety gates or maintenance hatches and confined installation spaces. Despite its compact design, the AZM40 achieves a remarkable locking force of 2,000N.
With the new lockout tag, the AZM40 can now also be used for larger, accessible machines and systems. Service staff can attach a lock to the lockout tag when entering the danger zone. This means that the door of the safety guard cannot be closed, and unintentional start-up of the machine is prevented.
In addition, the new versions of the AZM40 solenoid interlock can be extended with an emergency exit or emergency release. Two different versions – with lever or push-button – are available. The lever is available both as an emergency exit and as an emergency release and can be mounted directly on the AZM40. The push button is also available as an escape release or emergency release. Its similarity to an emergency stop button makes it intuitive to operate. The emergency exit ensures that any trapped persons can free themselves from the
machine area. The emergency release is used to ensure that the danger zone in a machine can be reached quickly in an emergency – e.g. in the event of a fire.
The new ‘inner values’ of the AZM include the addition of the high degree of protection IP69 and the temperature range of -20°C to +55°C, which open up additional application possibilities.
Another advantage is the long service life with now 500,000 switching cycles (actuator cycles) and 1,000,000 switching cycles (locking cycles).
The bistable interlock principle of the AZM40 is also sustainable, with the advantage of permanently lower power consumption. Compared to monostable solenoid interlocks, more than 50% of the power consumption can be saved. A further advantage is the added safety: even in the event of a power failure, the safety door remains securely closed during hazardous run-on movements.
Thanks to the 180-degree angle flexibility, the actuator can approach the AZM40 continuously so that the interlock can also be used on flaps that do not close at a 90 degree angle or that open upwards at a 45 degree angle. The angle flexibility ensures that the interlock can be easily installed even in confined and difficult-to-access locations.
The AZM40 can be easily mounted on standard 40mm profiles with no overhang. For other profile
system widths (20mm, 30mm, 45mm, 50mm and 60mm), a set of two universal mounting plates can be used for the AZM40 and actuator. This ensures quick and cost-effective installation for a wide range of profile system widths.
www.schmersal.com
www.tecnicum.com
The new versions of the AZM40 solenoid interlock can be extended
Industrial Process Technologies
National Composites Centre develops novel cryostat device
The National Composites Centre (NCC) has developed a novel cryostat and test method that allows the screening of composite material performance at cryogenic temperatures in an ultra-fast and costeffective way.
The innovative device and accompanying test method provides a solution for screening a wide selection of materials, highlighting those most suitable for detailed material testing using conventional methods. The concept will help to address the challenge of limited existing UK capability in understanding the properties of materials at cryogenic temperatures. To help industry achieve ambitions for hydrogen powered aircraft requires advances in cryogenic technology, and substantial material data at low temperatures.
To enhance collaboration and UK industry advancement, the NCC will offer access to the hardware in 2024, as part of its Hydrogen programme. A game changing innovation it will drive transformational change, reducing the time, cost and complexity of cryogenic testing.
Companies interested in joining the NCC Hydrogen programme and opportunities to collaborate on the cryostat can contact: hydrogen@nccuk.com to express interest.
https://www.nccuk.com
BEP Surface Technologies slashes energy use by 20% with data-driven project
BEP Surface Technologies, a leading electroplating and surface finishing specialist, has cut energy use by 20% after investing in control and automation technologies.
The bespoke solution has transformed the Radcliffe-based manufacturer’s chrome plating process by enabling realtime visibility of critical operational parameters, enabling enhanced monitoring and data analysis.
The two-year project, backed by skills support from Made Smarter, has cut energy use by 20%, material use by 10%, and labour use by 15%.
The scalable solution integrates with BEP’s grinding machinery to introduce predictive maintenance strategies and monitor hazardous materials to enhance safety. It is now being rolled out to copper and nickelplating operations.
The digitalisation programme has also facilitated a cultural shift within the 54-year-old company. Reducing manual operation and monitoring is empowering engineers to drive continuous improvement initiatives.
The chrome-plating project was launched in 2022 as part of BEP’s digital strategy. It was supported by Made Smarter, a government-backed programme helping SMEs adopt technology and skills, which funded a sixmonth digital internship to work with BEP.
Hassan Bin Mazhar, then an MSc student in Aerospace Engineering at the University of Salford, was tasked with addressing the challenge of excessive chrome deposition during the plating process.
The business holds Fit for Nuclear (F4N) and ISO 9001, 14001 and 45001 accreditations.
Andrew McClusky, Managing Director, BEP Surface Technologies
Single frequency CW Fiber Lasers & Amplifiers for your power hungry application
The ALS-IR series is a range of lasers and amplifiers based on innovative fiber technology and represents a real breakthrough on the laser market especially over solid-state technologies. It combines the most stringent fiber laser specifications: high power, single mode, single frequency, ultra-low noise, to enable the most demanding applications.
Applications:
■ Fundamental Quantum Technology
■ Quantum Technology Applied
■ High performance instrumentation based on interferometry like gravitational wave detection systems for example.
■ High brightness laser pumping.
Our products show ultra-low intensity noise compared to other laser
technologies. As an option, we propose the ANRS (Active Noise Reduction System) that allows an intensity noise reduction of >15 dB the low frequencies.
The unique all-fibered architecture and the absence of complex cooling systems allows for reliability, robustness, and efficient integration in industrial or academic setups.
+49 89 858370 info@toptica.com www.toptica.com
PROFINET Ecosystem Forum: Fast out the Gate
With the total PROFINET node count coming in at close to 60 million nodes by the end of 2022, it’s safe to say at this point in 2023, the grand total has surpassed 70 million – and therefore the venerable PROFIBUS. It’s no wonder then that there’s a large contingent of people enjoying the newly-built site focused solely on the PROFINET technology. And PI is here supporting them.
Backed by the experts, the PROFINET ecosystem forum is a great place to start or continue your PROFINET journey. Moderated by the
technologists that work with the protocol day-in and day-out, a fast and thorough response is assured.
Some topics that have organically appeared and are being discussed:
■ ‘PROFINET as a software solution’
■ ‘ASIC vs. FPGA’
■ ‘Memory footprint’
■ ‘PROFIdrive implementation’
■ ‘ETS Board’
■ ‘PROFINET certification.’
Learn more: forum.profinet.com www.profibus.com
High Performance NEMAMains Socket Outlets
The SCHURTER NR520R mains socket outlet, as an additional variant to the NR010, NR020 and NR021 models, represents an even more powerful performance to the NEMA mains socket outlet portfolio. The new NR520R complies with UL 498 and CSA C22.2 no. 42.
The higher load capacity of 20A at 125VAC makes the NR520R particularly suitable for demanding applications where both high performance and temperature resistance up to 150°C are required. The NR520R mains sockets are ideal for applications in data centres, telecommunications, power distribution and energy management.
Simple installation, maximum safety The new NR520R power sockets from SCHURTER are designed for particularly efficient snap-in installation and can be wired particularly quickly and easily thanks to IDC or Quick Connect terminals. With these features, the
NR520R combines the highest safety and performance standards with timesaving and user-friendly installation. This is particularly interesting for manufacturers of power distribution products. After all: safe, effective and efficient.
Black, white or gray
The NR520R from SCHURTER is available in three different colours: black, grey and white. These coloUr options not only offer aesthetic advantages, but also enable-targeted adaptation to different environments and areas of application.
https://www.schurter.com/en
High-voltage electrical harnesses for the AllElectric Lilium Jet
Rosenberger, one of the leading connector suppliers worldwide, provides the high-voltage electrical harness systems for the first all-electric vertical take-off and landing (‘eVTOL’) jet developed by Lilium N.V.
Rosenberger is the 3rd party of the collaboration between Lilium and its design and build partner for electrical wiring integration, GKN Aerospace.
The high-voltage electrical harnesses represent a critical system on the Lilium Jet. The harness system, for which Lilium has been granted patents in the U.S. and Europe, is essential for the Lilium Jet’s safety critical power distribution architecture. Designed for safety and redundancy, the harnesses will act as the aircraft’s main electrical arteries, distributing power from the ten batteries, located on the sides of the fuselage, to the jet propulsion units, embedded into the aircraft’s main wings and canards. The harness system has been optimised for
Immediately available through Powell Electronics, the supplier of connectors and more for high-rel applications including defence, aerospace and industrial, are rugged miniature cylindrical Conesys MIL-DTL-26482 connectors (Series II) for commercial, aerospace and military applications. The components feature a reliable bayonet coupling design with rear-removable crimp contacts.
The Conesys MIL-DTL-26482 connectors are available with aluminium and stainless steel shells, and there are four receptacle-mounting styles offered: narrow flange wall mounting receptacles, wide flange wall mounting receptacles, cable connecting receptacles and jam nut mounting receptacles which incorporate ‘O’ ring seals, designed for rear panel ‘D’ hole mounting. Plugs are available in two designs, with and without RFI grounding.
Thirty-three insert arrangements per MIL-STD-1669 are tooled and qualified to MIL-DTL-26482 Series 2, utilizing 3 to 61 M39029 contacts. Contacts come in sizes 20, 16 and 12, terminating wire sizes from 24 to 12 gauge.
For further information, please visit: https://www.powell.com/content/ Conesys-3100042500
For further information about Powell, please visit: www.powell.com
For project design or procurement support, please contact: europe@powell.com
high performance at low weight enabling a voltage of more than 900V.
Marc Käumle, Executive Vice President Business Area Interconnect, Rosenberger said, “Electric is on its way, and we are pleased to be a part of it. We have been designing and manufacturing connectors and cable assemblies over many years for a variety of aviation applications. We look forward to extending our capabilities into the eVTOL space as part of the Lilium Jet team.”
