SPIROL introduces new precision machined compression limiters
SPIROL introduces the Series CL6000 lightweight, lead-free, Aluminum Precision Machined Compression Limiters, designed to reinforce high-stress joints in plastic assemblies. They protect plastics from excessive compression by absorbing the load when bolts are tightened, ensuring the joint’s durability and reliability throughout the product’s lifespan.
The CL6000 is machined from 2024-grade
aluminum, offering an optimal balance of strength, corrosion resistance, machinability, and cost. These limiters are 40% stronger and 1/3 the weight of those made from brass.
For applications requiring extra bearing surface, the CL6100 Headed Compression Limiter offers the same features with the addition of a head. SPIROL is also launching the CL8000 brass Compression Limiters and the CL8100
headed brass version for applications needing a galvanic alternative to aluminum.
The choice of Compression Limiter significantly impacts the assembly’s function and cost.
SPIROL’s Engineering team is available to help select the most suitable limiter for specific applications and requirements.
www.spirol.com
Contents Editor’s Notes
Gina Burton Editor
Welcome to our April issue, where we dive into the latest advancements, practical insights, and groundbreaking innovations shaping the key sectors of UK industry.
Plastics recycling is growing within the industry with many moulders increasingly recycling in-house. On page 14, we spotlight Magog Industries, a Hertfordshirebased engineering company at the forefront of bimetallic alloy advancements and surface coatings. Led by Director and General Manager John Allsop, the company is pioneering innovative solutions with its expertise in refurbishment, custom screw designs, and cutting-edge materials ensuring resilience in demanding applications like blown film extrusion and recycling.
Ensuring machinery safety is a top priority across all industries to protect workers and uphold safe practices. However, despite stringent safety measures, the HSE reported a tragic toll of 135 workplace fatalities in 2022/2023 (RIDDOR), with the highest incidents occurring in construction, agriculture, forestry, fishing, and manufacturing. On Page 5, we speak with MachineSafe’s Managing Director, Jon Rowen, about how the MachineSafe safety and compliance software platform enhances the inspection process for machinery safety engineers, improving efficiency and regulatory compliance.
Other topics covered: Machinery, Driving, Training, Health & Safety, Facilities Management, Industry, Deep Hole Drilling, Plastics, Software & IT, Testing & Measurement, Drives, Controls & Automation, Sustainability.
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The Art of Molten Might: Monometer and the Mastery of Industrial Metal Melting Furnaces
In the fiery heart of industry, where raw materials are transformed into the sinews ofour modern world, one technology stands as the backbone of progress: the industrial metal melting furnace. These towering machines of heat and precision shape the steel for our skyscrapers, the aluminum for our aeroplanes, and countless other metals essential to the infrastructure of civilization.
The mastery of industrial metal melting requires more than just brute heat; it demands precision, control, and relentless innovation. In this highly specialized arena, one name has risen above the rest for its unwavering dedication to advancing the science of metal melting: Monometer. More than just a manufacturer, Monometer has spent decades forging a legacy of excellence, redefining what is possible in the world of industrial metal melting.
The Monometer Difference: Mastery Beyond the Flames
What sets Monometer apart is not just the sheer power and efficiency of its furnaces but its commitment to a concept known as monometer technology. This principle goes beyond a simple name—it embodies the meticulous control Monometer achieves within the furnace chamber.
By precisely regulating pressure, Monometer creates an environment where metal purity, integrity, and efficiency are paramount.
Minimized Oxidation: By controlling the atmospheric conditions within the furnace, Monometer significantly reduces oxidation, resulting in purer, higher-quality metals. This is critical for industries where even minor impurities can compromise performance and safety.
Preserved Metal Integrity: Maintaining consistent pressure ensures even heat distribution throughout the molten metal, preventing weaknesses or inconsistencies that could compromise the final product. Maximized Process Efficiency: Controlled combustion and optimized fuel usage translate into lower operational costs and a reduced environmental footprint, making Monometer’s furnaces as sustainable as they are powerful.
Engineering the Future: Innovation at the Core At its core, Monometer is an innovation-driven
company. Its research and development teams are continually seeking new ways to refine the efficiency, safety, and environmental impact of their furnaces. By incorporating advanced materials, automation, and smart monitoring systems, Monometer is shaping the future of metal melting, ensuring that industrial operations achieve higher performance levels while reducing waste and emissions.
Automation and data analytics now play a crucial role in the metal melting process. Monometer has integrated cutting-edge technology into its furnaces, allowing operators to monitor and adjust parameters in real time. This level of control ensures consistency, minimizes downtime, and enhances safety—a critical factor in an industry where extreme temperatures and molten metals create inherent risks.
A Global Vision with a Local Touch Monometer’s expertise extends far beyond its furnaces. The company understands that industrial metal operations vary in scale and complexity across the globe. With an international presence and a team of engineers who possess deep insights into regional challenges, Monometer ensures that every furnace is tailored to the specific needs of its clients. Whether working with smallscale foundries or large industrial operations, Monometer’s solutions are designed to meet the precise demands of each project.
Furthermore, Monometer’s commitment to sustainability aligns with global efforts to reduce carbon footprints in heavy industries. By developing energy-efficient furnace technologies and alternative fuel solutions, the company helps clients achieve their environmental goals without compromising performance.
Beyond the Brochure: A Partnership in Progress Monometer doesn’t simply sell furnaces— it builds partnerships. From the initial consultation, where Monometer’s team works closely with clients to understand their unique operational requirements, to after-sales support and long-term maintenance, the company takes a comprehensive approach. This ensures that clients not only acquire the right furnace but also receive the necessary expertise and ongoing support to maximize efficiency and productivity.
Training and education also play a key role in Monometer’s philosophy. The company regularly provides technical workshops, safety training, and operational guidance to ensure that customers can fully leverage their furnace systems. This emphasis on knowledge-sharing fosters long-term success and cements Monometer’s reputation as a trusted industry partner.
Innovation Never Sleeps: The Future of Metal
Melting
Resting on past successes is not part of Monometer’s ethos. The company continuously pushes the boundaries of furnace technology, seeking ways to improve efficiency, reduce emissions, and refine the art of metal melting. As global demand for high-performance metals continues to rise, Monometer remains committed to pioneering advancements that redefine the industry.
Recent developments in sustainable melting technologies, such as hydrogen-powered furnaces and closed-loop recycling systems, are at the forefront of Monometer’s research initiatives. By integrating these innovations, Monometer is not only future-proofing its products but also contributing to a cleaner, more efficient industrial landscape.
The Custodians of Molten Might Monometer is more than just a furnace manufacturer—it is a guardian of molten potential, a leader in precision and control. With its unwavering commitment to innovation, quality, and client partnership, Monometer has solidified its position at the pinnacle of the industrial metal melting furnace industry.
As industries evolve and technological advancements reshape the metalworking landscape, Monometer stands ready to lead the charge. With every furnace it builds, every innovation it pioneers, and every partnership it nurtures, Monometer continues to forge the future of metal melting—one meticulously heated furnace at a time.
For enquiries or further information please contact c.hall@monometer.com
Oriental Motor: Powering the Future of Motion Control
In this issue of Best Practice, we have chosen to recommend Oriental Motor, manufacturers of high quality Japanese electric motors for the UK market.
Founded in 1885, Oriental Motor is a Japanese manufacturer of high-quality electric motors and drives with vast experience and expertise in supplying the automation sector. Known as a global entity, Oriental Motor is represented worldwide in many countries with subsidiaries and sales offices across Europe, America, Asia, Canada, China, India, Japan, Korea, Taiwan, Malaysia, Thailand, and Singapore.
For decades, Oriental Motor has been committed to a business style that involves responding to the needs of engineers around the world as they develop and improve new products and equipment in the industries of food, transportation, industry, and medicine.
It’s mission, to provide support through its motion control systems - via hardware, software and human aspect - for engineers who strive to take the first step to make tomorrow better, reflects in the company’s values, enabling it to deliver experiences that excite and surpass expectations, providing customers with the ‘WOW’ factor.
Alongside its extensive after sales support to ensure smooth integration into its customers manufacturing, the Oriental Motor product range includes Closed loop Stepper Motors equipped with multi turn mechanical absolute encoders, Linear and Rotary Actuators with absolute encoders for high accuracy and sensorless positioning, Brushless DC Motors that offer excellent speed and torque stability in a compact package, AC Induction Motors with high IP ratings and high energy efficiency, Open Loop Stepper Motors with industry leading low vibration and noise levels, Industrial Fans, and Servo Motors with tuning free setup. All products are available in a range of AC and DC voltages, with various international safety standard certifications.
We spoke to Mike Larsen, UK Divisional Manager at Oriental Motor who explained some of the range in more detail:
“Brushless DC motor systems combine compact yet powerful brushless DC motors and high-performance drivers to offer excellent energy savings and speed stability, along with a wide speed control range. With brushless DC motors, you can downsize your application, as the motors have slim bodies and provide high power due to the use of permanent magnets in the rotor.
The αSTEP AZ Series stepper motors offer high efficiency, low vibration, and incorporate our newly developed Mechanical Absolute Encoder for absolutetype positioning without battery backup or external sensors. These closed-loop
stepper motors provide performance without hunting or gain tuning and are available with a built-in controller or pulse input driver, substantially reducing heat generation through high-efficiency technology.
Our Rotary Actuators - The DGII Series, combines a high-rigidity hollow rotary table with an αSTEP closed-loop stepper motor and driver package. It maintains the ease of use of a stepper motor while enabling highly accurate positioning of large inertia loads.
The Linear Actuators are equipped with a motor offering excellent controllability, and provide advantages over hydraulic and pneumatic actuators, including stable operation at low speeds, smooth acceleration and deceleration, programmable motions with multiple stopping points, and simple setup adjustments via data changes.”
Since COVID-19, Oriental Motor has recognised that many markets are moving more quickly into automation including robotics. As a result of this, Oriental Motor has committed resource into developing a range of 4, 5 and 6 axis robots, in particularly, SCARA robots, which are one of the most popular and easy-to-use industrial robotic arms commonly used in a variety of industries for manufacturing and assembly applications.
Oriental Motor has range of Robot Controllers to help with the easy introduction of robots into existing systems. The Robot Controller MRC01 for example, is a controller that controls a robot consisting of motors of the AZ Series and/ or motorised actuators equipped with the AZ Series. When used in combination with the programming software MRC Studio, controlling a robot becomes easy. It features two types of control methods: Operation by Implicit communication (periodic communication) of EtherNet/IP, and operation by using I/O signals. Operation programs and parameters are set using the
Another product that is worth noting is the 750-watt Servo Motor, suitable for highspeed, high-precision positioning over long distances, allowing for positioning operation with excellent acceleration and reliability. Servo Motors are specialised for high-response, high-precision positioning. As a motor capable of accurate rotation angle and speed control, it can be used for a variety of equipment.
Sustainability practices are implemented at every stage of Oriental Motor’s product lifecycle. With a dedication to reducing their company environmental footprint, Oriental Motor is committed to environmental conservation, believing that innovation and sustainability go hand in hand. This commitment is engrained through a promise to provide energy-efficient products, continue its sustainable development, enhance its green manufacturing, and expand on its global responsibility, paving the way towards a greener future.
Having two UK offices located in Basingstoke and Birmingham, allows Oriental Motor to combine the strength of global innovation with the power of local expertise. Its UK team is uniquely positioned to understand the specific needs of British industries, offering tailored motion control systems with quick, personalised support. Of course, this service is fully backed by a global network that ensures access to cutting-edge technology and the insights of a worldwide team of engineers and innovators.
By having this dual-approach, Oriental Motor can deliver the perfect blend of local service and global reliability, to help your business to thrive, wherever you are.
For more information, see below.
T 01256 347090 www.orientalmotor.eu/uk
MRC Studio software or via EtherNet/IP.
Fleet Management from CheckedSafe
When it comes to the transport industry, ever-changing legislation updates and DVSA regulations can be a real minefield for businesses of all sizes to stay on top of. If you’ve found yourself with a headache when it comes to managing your fleet effectively, you’re certainly not alone. At the end of the day it’s about safety you can have all the rules and legislations that you need but managing your fleet and your drivers safely is the priority. CheckedSafe, celebrating 10 years has the toolkit in place to help you manage all this through one unique platform. Gathering data via the award winning app to then fully managing via the back office platform. Using CheckedSafe to its fullest we can guarantee a compliant paperless solution managed in realtime.
1) Daily Pre-Use Check, Preventative Maintenance and Fleet Management
Managing commercial vehicle fleets (including Grey Fleet Vehicles) comes with the legal responsibility of conducting regular checks to ensure vehicle safety and roadworthiness. We can supply you with the full toolkit from bespoke daily checks to full PMI’s, Schedules, we are also an Earned Recognition supplier (we can provide templates for ANY vehicle/ plant or machinery)
2) Verifying Driver Licences
We provide a full Driver Licence (DVLA) check service inc. DCPC and Tacho card checks all fully remote via our App our unique process that has been audited by DVLA can provide you the full remote package, If you have staff driving for work in company or private vehicles you are duty bound to ensure they licenced and fit to drive.
3) Fatigue Management (GB Domestic Hours) Do you manage driver fatigue? Are you
using Driver Hours Log Books? CheckedSafe have developed via the award winning app a GB Drivers Hours Module capable of capturing live data and reporting on such data including exception reporting no need to wait for you driver to hand in his book weekly it’s on the desktop and the driver can have a copy on his phone if anyone wishes to see the log book at any time, its real-time dynamic reporting so aside from complying with the GB Domestic Rules the system will assist you in managing driver fatigue as you can see in real-time the user driving/working hours daily.
Are you intrigued and looking for cuttingedge and innovative commercial fleet management solutions? Get in touch! T 01282 908429 info@checkedsafe.com www.checkedsafe.com
FANUC Launches Injection Moulding Training Programme
FANUC UK has launched a series of injection moulding and robotics courses in partnership with Sierra 57, a leading plastics training provider. These courses, held at FANUC Academy in Coventry throughout 2025, offer hands-on experience with FANUC’s ROBOSHOT injection moulding machines and cover plastic processing and manufacturing methods.
The courses aim to close the skills gap and promote education in polymer and automation, improving precision and safety in production. Andy Armstrong, FANUC UK’s Vice Managing Director, stressed the importance of upskilling the workforce. Sean LittleJohn, an attendee, praised the
session for its valuable insights into polymers, waste reduction, and polyoxymethylene.
For more information on the FANUC UK & Sierra 57 training programme, including upcoming course dates and prices, visit the website.
www.fanuc.eu
A.R.T. publishes new content covering hand soldering and rework best practices
Advanced Rework Technology Ltd (A.R.T.), a leading provider of IPC-certified and bespoke training for the electronics assembly industry, has released a new guide and video titled ‘Hand Soldering and Rework Best Practices’. Created in collaboration with Mike Konrad from the Reliability Matters podcast, the content delves into essential strategies and techniques for hand soldering and rework, based on IPC standards.
Debbie Wade, A.R.T.’s Managing Director and Master IPC trainer, comments, “In PCB design and electronics manufacturing, hand soldering and rework are vital skills that impact the quality, reliability, and functionality of the final product. Adhering to best practices is crucial for optimal results, whether you're a novice or an experienced engineer."
Mastering these skills requires patience, practice, and knowledge of industry standards. By following the techniques outlined in A.R.T.'s bespoke and IPC-certified courses, technicians and engineers can ensure highquality, reliable solder joints.
www.rework.co.uk
Become A Certified Functional Safety Expert With Wieland Electric
Wieland Electric has announced a number of dates for its 2025 CFSE - Certified Functional Safety ExpertElectrics, Hydraulics and Pneumatics course. The dates for 2025 are 28 April, 16 June and 3 November, and each course is run over five days. (See Wieland at Machine Building North, 10 April 2025, on stand 46)
The course provides the required legal basics and understanding of standards needed to properly evaluate the functional safety of a machine and to design and calculate safety functions. This is a cooperative course between Wieland and the ROSS Group regarding functional safety of machinery and equipment. This course addresses Electrical, Pneumatic, and Hydraulic safety-related parts of the control system. It covers EU directives, laws, and standards and details risk assessment according to EN ISO 12100 and functional safety according to EN ISO 13489-1 and -2.
Delegates will gain a full understandin g of safety-related sensor, logic and electric systems, as well as the realisation of safety performance level PL. Delegates will also learn about the verification and validation of safety systems.
A key element of the course is pneumatic and hydraulic fluid power safety system design. This course expands on fluid power safety not covered elsewhere. Participants explore the intricacies of hydraulic and pneumatic technologies, emphasising their safe integration and operation. Attendees are taught how validation and verification of safety systems are performed to verify the correct performance levels are achieved.
The CFSE training course is aimed at designers, developers, maintenance personnel, safety engineers and engineers responsible for safety in machine building, who have at least
Westley Lansdowne Safety Consultancy
Fatal injuries are a relatively rare occurrence and yet according to RIDDOR, a staggering 135 workers were killed in work-related accidents during 2022-2023 across Great Britain. These were caused by falling from height, being struck by a moving object or moving vehicle across construction, agriculture, forestry and fishing.
The Health and Safety Executive (HSE) is the national regulator for workplace health & safety and repeatedly stresses the importance of H&S training for the following reasons:
S Developing a positive H&S culture, where best practices are integral in all workplaces
S To prevent injury or illness
This applies to all businesses, including small and mediumsized companies and ranges from cascading H&S policies, identifying workplace hazards, to appointing workplace first aiders.
Addressing H&S advice
Westley Lansdowne Safety Consultancy is a Leicestershirebased company headed by director Thomas Sproston, with a mission to provide expert H&S advice to SME’s.
With targeted expertise in complex safety in applications such as defence, aerospace and transport, Tom has brought his knowledge to the forefront and provides robust support within occupational safety.
Products, processes and premises
Clients of Westley Lansdowne can receive support with any of the three P’s, with Tom offering particular guidance for nuclear, rail, aerospace and instrumented safety system standards.
To find out more today about safety consultancy, contact Tom on the details below and quote WLSC BP682: Contact 07476 245559 www.westleylansdowne.co.uk
2 years' professional experience in the areas of development, construction and maintenance of functional safety systems.
Click here for more information and to book a place on the course.
A-SAFE caps off UKWA 2024 Roadshow
A-SAFE, a leader in workplace safety solutions, hosted the UK Warehousing Association (UKWA) Roadshow’s final event on October 3 at its Fathom3 R&D facility in Elland, Yorkshire. The event, attended by 40 industry leaders, included presentations, panel discussions, and site visits.
James Smith, co-CEO of A-SAFE, celebrated the company’s 40th anniversary, emphasizing the role of innovation in manufacturing. He also thanked the UKWA and its CEO, Clare Bottle, for their work in raising sector awareness.
The UKWA Roadshow, part of the association’s 80th anniversary, visited 80 warehouses across the UK and Ireland in 2024, highlighting the sector’s technological advancements.
Clare Bottle praised A-SAFE for supporting the Roadshow, stressing the importance of smart warehousing in the economy and supply chains.
At the event, A-SAFE’s Lisa Ramos discussed “The Hidden Cost of Industrial Workplace Accidents,” focusing on the value of PAS 13:2017-certified safety solutions. A-SAFE continues to lead in workplace safety, driven by research and development, with a global presence in 65 countries.
For more information, visit www.asafe.com.
See Wieland at Machine Building North, 10 April 2025, on stand 46
Facilities Management
Just 26% of FMs know how the Building Safety Act impacts their role
New research from Watco reveals challenges faced by facilities managers (FMs) in the building, construction, and refurbishment sectors, particularly around legislation and maintenance. The survey found that only 34% of FMs are aware of the Building Safety Act, and just 26% understand its impact on their role. Less than half (40%) have a solid understanding of the relevant industry regulations.
The research follows updates to the Building Safety Act, which requires a "Golden Thread" of information to be maintained throughout a building's lifecycle. This includes reliable, secure, and accessible data, which FMs may need to contribute to. Scott Saunders, Watco’s technical service manager, highlighted that FMs now face the dual challenge of compliance and an increasing workload.
The research also identified several risks to health and safety, including maintenance backlogs, wet surfaces, downtime, and
waterproofing issues. Only 28% of respondents conduct regular site audits, and just 24% are aware of how to report or control risks.
To help address these issues, Saunders recommended sourcing training and product information from suppliers and using tools like checklists to ensure thorough site inspections. Educating teams on company processes can also reduce the burden on FMs and ensure compliance.
For more information on the challenges facing the building construction and refurbishment sector and tips from the experts, download Watco’s free one-page report here: www.assets.watco. co.uk/files/LiftingTheLid/Lifting_ The_Lid_Construction.pdf
Carlisle Support Services secures Hard FM contract with ARL
Carlisle Support Services has secured an additional contract to provide Hard FM services across stations managed by Arriva Rail London, which operates the London Overground for Transport for London (TfL). This follows five years of delivering Soft FM services. Carlisle will now handle planned preventative maintenance, reactive maintenance, and station improvements, covering areas such as electrical, mechanical, and fabric services.
To streamline operations, Carlisle has introduced new technologies, including a Computer Aided Facilities Management System (CAFM) for monitoring and maintaining assets. They have
also established a new office in Hackney Wick to support 18 network engineers and staff.
Richard Jenkins, Managing Director for Carlisle’s cleaning and facilities division, highlighted the successful expansion into Hard FM services, emphasizing their commitment to diversifying their offerings and providing highquality services. CEO Paul Evans added that this move is key to establishing Carlisle as a leading facilities management provider.
Steve Moran from Arriva Rail London praised Carlisle's innovative approach, noting the reliability and cost-effectiveness of their Hard FM services, aligning with their core business goals.
For further information, please contact: Alex Sipos, Head of Marketing for Carlisle Support Services
M: 07759 526944 alex.sipos carlislesupportservices. com www.carlislesupportservices.com
Importance of machine checks for managing costs & welfare in the marine sector Radwell launches Punchout Portal for European customers
The marine sector faces unpredictable challenges due to its turbulent environment, making regular machinery checks essential for long-term success, cost reduction, and improved safety. Paul Taylor, Machined Seals Product Manager at FPE Seals, highlights the importance of routine inspections for maintaining equipment and minimizing repair costs. Proactive maintenance helps avoid expensive emergency repairs and extends the lifespan of machinery, ensuring financial sustainability.
Regular checks also enhance safety by identifying potential hazards, preventing accidents, injuries, and environmental damage. This approach protects both personnel and the marine ecosystem. Routine inspections foster accountability, encouraging a culture of responsibility and teamwork among crew members, which improves operational
efficiency and promotes safety.
Compliance with regulations is another crucial factor. In the UK, maritime equipment must meet government standards, and keeping up with maintenance schedules ensures legal compliance, avoiding penalties and machinery damage. Additionally, embracing emerging technologies like AI and machine learning can optimize maintenance practices, reducing disruptions and ensuring reliable equipment.
Ultimately, regular machine checks are vital not only for cost management but also for ensuring safety, regulatory compliance, and environmental protection, allowing maritime companies to navigate challenges confidently while protecting workers and the planet.
For more information see below. www.fpeseals.com
Radwell International, a global leader in industrial spare parts and repairs, has launched a punchout portal in Europe, allowing eligible customers to integrate their procurement systems with Radwell’s inventory of over 35 million spare parts.
Used by Radwell’s U.S. clients for years, this portal connects with the SNAP (Strategic National Account Partner) program, which offers dedicated account managers and a partnership approach to spares management. The portal supports systems like SAP Ariba, Oracle, and Coupa, extending Radwell’s inventory to customers’ internal systems.
Stephen Yates, Radwell’s National Accounts Manager, emphasized that the SNAP program helps national accounts quickly and efficiently source spares, saving up to 75% compared to traditional supply chains. The punchout portal further enhances this by allowing
seamless integration of Radwell’s inventory with partners’ eProcurement systems.
Radwell, Europe's largest provider of surplus industrial and electronic control equipment, specializes in hard-to-source parts and repair solutions for critical components. With over 2,000 employees across 80 global sites, the company serves industries like manufacturing, chemicals, food processing, and more. The new punchout portal offers an advanced solution for sourcing spare parts during critical breakdowns.
Experts in stainless steel fasteners
Precision Technology Supplies (PTS) was established in February 1988 by Stephen Edwards. Based in East Grinstead, West Sussex, PTS is a stockist and distributor of stainless steel fasteners, offering a one stop shop for a wide range of quality products, with fast delivery times and efficient customer service.
“Our whole ethos is about offering a quality product and service to our customers,” said Andy Knight, Sales Director.
With over 30 years of experience in managing a growing number of customer production lines on-site, PTS can be counted on to deliver ‘just in time’ delivery to their OEM customers in 90 countries across the world. Within the UK, PTS provide numerous variations of Direct Line Feed management to suit individual needs. PTS has the facilities to plate standard and special
screws. One of their most popular is the ‘Touch-Dry’ Chemi-Black process, also known as Black Oxide. With this method, the finish is so thin that it doesn’t affect any dimensional tolerances. In addition to this, PTS also offers finishes in gold, nickel, silver and zinc. What’s more, PTS provides patchlocking, ideal for vibration resistance and added torque performance, and offers screw modifications.
PTS always makes sure to exhibit at the bi-annual Fastener Fair in Stuttgart, and were in attendance during the event in March this year.
If you would like to find out more information on their full range of products and services, head to their website or use the contact details below.
T 01342 410758 www.pts-uk.com
Deep Hole Drilling
Gundrilling Cell with Flexible Automation
The UNISIG 4-Spindle Gundrilling Cell with flexible automation simplifies rapid parts gundrilling. This system employs two UNISIG UNE20-21000-CR dual-spindle gundrilling machines, enabling 4x drilling of one part or 2x drilling of two different parts quickly and efficiently. These machines can drill up to 20mm diameter holes to a maximum depth of 1,000mm, while counter-rotating the workpiece for maximized hole concentricity.
In this cell, a 6-axis robot picks two parts at once to load or unload, utilizing dual parts staging stations to maximize spindle uptime. Laser verification technology assists the robot’s use of dual sets of pallets. UNISIG’s Automated Cell Controller (ACC) centralizes the controls for both machines, and a moveable inspection station allows for on-call part inspection. Variations of this manufacturing cell can be configured as needed.
The versatile UNE standard gundrilling machines balance highperformance components with a lower overall investment, making it easy for machine shops to bring their deep hole drilling operations in-house. Machine models have maximum drilling diameters ranging from 12 to 40mm and depths up to
3 meters, with the horsepower and coolant control to efficiently run indexable, brazed or solid carbide gundrills.
Twin spindle UNE machines can be configured as independent spindles,
allowing two drilling operations to be run on a single machine. Available counter-rotation of cylindrical workpieces minimizes hole drift and ensures drilling accuracy. Engineered for automation, these precision deep hole drilling machines bring next-level productivity to any shop floor. UNISIG UNE manufacturing cells with flexible automation combine precision, repeatability, and reliability for an unbeatable machining resource.
UNISIG applies decades of engineering expertise to create deep hole drilling solutions specific to its customers’ requirements. Browse: www.unisig.com to learn more about the realm of possibilities.
Link: https://unisig.com/news-andevents/technical-articles/gundrilling-cellwith-flexible-automation
Further information on all machines of the UNE series and the complete UNISIG machine program is available at: www.unisig.de or follow the company on LinkedIn and Twitter (@UNISIG).
Processing & Conveying Components and Equipment
Magog Industries are long established UK designers, manufacturers and suppliers of processing, mixing and conveying screws and barrels. Based in Hertfordshire, the company operate across the UK, Ireland and Europe.
Coatings and materials available are designed to enhance longer life and greater wear resistance in for increasingly demanding processing using recycled material.
“We constantly strive to offer solutions from optimal design to reduce wear to offering a wide range of surface
technologies, explained Michael Bate, General Manager.
“We design everything in-house but also work closely with specialist partners to meet our customers’ specific processing and production requirements. Our three core competencies run through everything we do: process experience, manufacturing expertise and engineering excellence”
Enhanced coatings include: Thin Dense Chrome (TDC) to enhance wear with low friction and is FDA Approved for food process environments. Ceramic Seal coatings reduce porosity and increase plating/coating life 4 to 10 times longer in corrosive environments, HVOF (High Velocity Oxygen Fuel) provides a crack-free 98 per cent density with hardness of 62 to 72 HRC. This scratch-resistant tungsten carbide coating has gained much interest among plastics moulders.
Magog also specialise in refurbishment
of pre-used parts which extends the life of screws and barrels by re-honing, partial re-line of barrel bores and hard welded re-build of screw flights in bimetallic alloy as standard. This provides a cost-effective option and ensure lower operating cost.
For more information contact Magog Industries: enquiries@magog.co.uk, Tel: 01920 465201 or visit: www.magog.co.uk
Banning and taxing plastics is gesturepolitics and is not solving the problem
Governments and industries must collaborate to reduce plastic's environmental impact. UK households discard 100 billion pieces of plastic packaging annually, and in 2021, 2.5 million metric tons of plastic packaging waste were generated. Michael Laurier, CEO of Symphony Environmental Technologies, states that while individuals and businesses must address plastic waste, banning plastic is not a solution. Even in Switzerland, where waste management is advanced, 14,000 tonnes of plastic pollute the environment each year due to slow degradation.
Oxo-biodegradable plastic was developed to address this issue. Unlike traditional plastic, it breaks down into biodegradable material, consumed by bacteria and fungi. Laurier emphasizes
that this plastic is not designed to end up in nature but is meant to biodegrade if accidentally released into the environment. He clarifies that oxo-biodegradable plastic differs from oxo-degradable plastic, which contributes to microplastic pollution.
Oxo-biodegradable technology has been in use for over 25 years, with significant applications like Grupo Bimbo’s bread wrappers. It has been scientifically studied for over 50 years and proven to biodegrade more efficiently than conventional plastic, even in seawater. The technology’s standard was developed by ASTM and is recognized worldwide, including by the UK government.
symphonyenvironmental. com
Corporate growth without destroying the planet
FreshBritain has launched a new regenerative brand design approach aimed at transforming how brands think about sustainable growth. Founder Bob Sheard believes that brands must shift away from the destructive cycle of consumption depleting the earth’s resources. Sheard explains that growth must be redefined in a way that acknowledges finite resources, advocating for a long-term, collaborative approach led by brands, not politics.
The agency has developed new protocols to guide brands on their regenerative journeys, addressing key questions and providing solutions to help companies move away from overproduction. These protocols are built
on knowledge, intelligence, and experience, forming the core pillars of purposedriven growth. Developed in partnership with Central Saint Martins and the University of the Arts, the protocols will remain adaptable and continuously updated.
Sheard emphasizes the urgency of this shift, noting that in five to ten years, it may be too late to act. The initiative, named "The Future of Everything," aims to revolutionize consumerism by focusing on positive impact and changing how brands define growth. FreshBritain's regenerative principles have been tested through the Mad About Land garden wear brand, with insights from these efforts set to guide future clients.
www.freshbritain.com
1% of UK wind energy firms have adequate cyber protection, warns Cyber Energia
Cyber Energia, launched by CFP Energy, addresses growing cyber security risks in the UK's renewable energy sector. With up to 1,000 cyber attacks per day and an estimated 880 million risks across the industry, renewable energy companies face increasing threats. In response, Cyber Energia offers a unique portal providing real-time visualisation of cyber attacks, threat levels, and remedial recommendations. This system tracks all devices and network communications to identify security gaps.
Despite advancements in renewable energy technology, such as grid innovations, these have exposed firms to greater cyber risks. Only 1% of wind sites have any form of cyber protection, highlighting the sector’s vulnerability. Cyber Energia’s solution helps firms protect their assets and avoid severe consequences like revenue loss, damage to infrastructure, and
reputational harm.
Additionally, non-compliance with UK regulations, like the NIS Regulations 2018, could result in penalties up to £17 million. As the EU introduces stricter cyber regulations (NIS2.0), companies must act quickly to safeguard their operations. Cyber Energia’s services integrate seamlessly with both new and legacy systems, emphasizing the urgency of enhancing cyber security in the renewable sector.
www.cyberenergia.com
Advantex delivers cutting-edge IT infrastructure and security upgrades
Advantex, a tech specialist, successfully completed a major IT infrastructure and security overhaul for PCCA, a global manufacturer of personalised medicines. This project enhanced PCCA UK's cybersecurity and provided the UK operations with greater IT autonomy, boosting resilience and efficiency in a challenging digital landscape.
PCCA, a long-time Advantex client, sought a solution to decentralise operations from the US. Advantex collaborated with PCCA’s US-based IT team to design a strategy tailored to the UK’s specific needs. Key elements included creating a new Active Directory domain, migrating Office 365, and implementing
advanced security measures like Multi-Factor Authentication and Cisco Secure Email.
The project also upgraded legacy hardware to HPe systems, re-platformed server operating systems, and enhanced disaster recovery with Zerto and Azure. These improvements have created a robust IT environment for PCCA’s future growth.
Siobhan Toner from PCCA praised Advantex for the cost-effective, on-time solution, which improved operational efficiency, security, and data protection. Scott Duncan from Advantex highlighted the rewarding collaboration and the creation of a secure, autonomous IT environment for PCCA UK's continued success.
Advantex, an accredited partner in several industry standards, continues to deliver tailored IT solutions for clients.
www.advantex.uk.com
Eschbach launches Shiftconnector®
Global software developer eschbach has introduced the Shiftconnector® Equipment Hub, a module designed for the pharmaceutical industry. This solution ensures data integrity, simplifies the retrieval of logs for audits, and streamlines compliance reporting.
“The pharmaceutical industry must maintain strict data integrity to meet regulatory standards,” said Andreas Eschbach, CEO of eschbach.
“This module enhances data management, production efficiency, and quality in GMP environments.”
The Equipment Hub follows eschbach's Tier Collaboration Dashboard, which improves communication transparency in pharmaceutical operations, bridging gaps between shifts and layers of manufacturing.
“The Shiftconnector Equipment Hub eliminates paper-based logs, providing operators with accessible, transparent data to ensure quality and regulatory compliance,” added Eschbach.
The module is GMP-compliant and adheres to FDA 21 CFR Part 11 regulations. It standardizes logbooks across facilities and global enterprises, promoting first-time-right approaches and enabling release-by-exception processes.
www.eschbach.com/en/
ABB Robotics boost Innovation in Robotics and AI
ABB has launched its 2024 Robotics AI Startup Challenge, a global competition aimed at accelerating AI solutions in robotics. The challenge invites startups and scaleups to submit ideas focused on natural language programming, skill learning, and autonomous decision-making. Winners will gain access to ABB’s global network, cutting-edge technologies, and long-term partnership opportunities.
ABB Robotics, with 50 years of innovation, seeks to collaborate with creative minds in AI and robotics to shape the future of automation. The challenge aims to develop more intuitive, adaptable, and efficient robots that transform industries and improve employee satisfaction.
Participants will have the chance to work closely with ABB’s engineers, access advanced robotic technologies, and collaborate with the company’s extensive network of customers and partners. The winning team will receive
a $30,000 cash prize and the opportunity to form a long-term partnership with ABB, including exploring joint market strategies and investment options.
Applications are open to startups and scaleups with expertise in AI and robotics. Submissions are due by June 12, 2024. The challenge is part of ABB’s broader Innovation Ecosystem, which fosters collaboration to bring new solutions to market and create a more sustainable and productive future. For more details, visit the official website.
www.collaborateandcommercialize.com/abbrobotics-ai-startup-challenge-2024
ABB control room, power distribution, robotics boost Metsä Fibre mill efficiency
ABB’s technologies have played a crucial role in Metsä Fibre’s advanced sawmill in Rauma, Finland, which represents the country’s largestever sawmill investment at €260 million. Utilizing machine vision, AI, and integrated systems, the sawmill achieves high productivity and cost efficiency.
ABB has provided key solutions, including Extended Operator Workplace (EOW) tables for ergonomics and communication, as well as power distribution, transformers, and robotics. Since commissioning a year ago, the mill processes 40 logs per minute on a 130-meter sawline, with a sawing speed of 250 meters per minute, all managed from an ABB-designed control room. The sawn timber is exported globally and used in various construction applications.
Jaakko Vierola, Technical Director of Metsä Fibre’s Rauma project, emphasized the sawmill’s productivity is three times higher than typical European mills, thanks to ABB's support. ABB's electrical distribution system and over 1,000 variable speed drives, along with robots equipped with machine vision, ensure automation optimization.
ABB's focus on high-level monitoring, waste minimization, and 24/7 automation has contributed to the sawmill’s success. The by-products are used to produce pulp and bioenergy. ABB also provides spare parts, equipment services, and technical support to keep operations running smoothly.
For more information, please visit www.global.abb/group/en
Kivnon Teams Up with AER for Hannover Messe 2024 Showcase
Kivnon, a global leader in Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs), has announced its participation in Hannover Messe 2024 alongside the Spanish Association of Robotics and Automation (AER). This collaboration highlights Kivnon’s commitment to promoting mobile robotics innovation to a global audience.
Known for its advancements in AGV technology, Kivnon offers tailored automation solutions across various industries. Partnering with AER, an organization dedicated to advancing Spanish robotics, Kivnon aims to showcase its expertise and vision for the future of industrial automation.
Thierry Delmas, Managing Director at Kivnon, expressed excitement about debuting the collaboration at Hannover Messe. He emphasized that, like in Germany, the Spanish market heavily relies on the automotive industry, and their combined expertise will foster growth in Germany. This partnership emphasizes Kivnon’s commitment to driving innovation in the competitive industrial landscape.
Visitors at Hannover Messe will discover Kivnon’s AGVs, designed to optimize material handling and streamline operations. Supported by AER, Kivnon seeks to enhance its regional expansion and technology offerings in Germany.
Alex Salvador, Manager at AER, shared enthusiasm about showcasing the strength of Spanish robotics, aiming to drive advancements that benefit both businesses and society.
Attendees are encouraged to visit the Kivnon and AER (Hall 5 Booth D07) at Hannover Messe 2024 to learn and explore the possibilities of next-generation automation.
For more information, please visit www.Kivnon.com
Scape Technologies Introduces SCAPE CoCreator at Hannover Messe 2024
AI and 3D Vision technology, enabling intuitive,
no-code robot programming for users of all skill levels. The platform allows for the creation of robotic automation applications without requiring extensive technical expertise, making automation more accessible to a wider audience. "Our journey from bin-picking to the SCAPE CoCreator platform showcases our commitment to innovation," says René Dencker, CTO of Scape Technologies.
In addition, Scape Technologies is expanding its 3D vision solutions with the launch of the SCAPE 3D scanner family in Europe. This includes the Pro Industrial 3D stationary scanners and the new robot-mounted SCAPE Mini Scanner. These products, alongside the CoCreator platform, offer cost-effective, high-
quality solutions for automation.
To further support manufacturers, Scape Technologies is providing competitively priced components for robot cells, including 3D scanners and a Vision Controller. The first standardized SCAPE Robotic Workcell will focus on CNC machine loading and unloading, especially for cylindrical parts.
The SCAPE CoCreator platform also offers an API for external contributions, driving innovation. Scape Technologies is paving the way for more accessible and efficient robotic automation, marking a new era in the industry. www.scapetechnologies.com
Scape Technologies is revolutionizing industrial robotics with its SCAPE CoCreator platform, introduced at Hannover Messe 2024. This 3D robot guidance platform integrates advanced
MS5547 - Digital gel-protected gauge pressure sensor
Gel-protected pressure sensors in SMD housings are widely used in pneumatics, wearables, and medical technology. These durable, cost-effective sensors are now available for relative pressure up to 2 bar.
The MS5547 media-resistant gauge pressure sensor is used in diverse fields like medical technology and e-cigarettes. It comes with biocompatible silicone gel or robust Flour gel options. The sensor delivers high accuracy in the range of -200 to +2200 mbar. Pressure and temperature data are accessible in 24-bit format via I²C or SPI. With 11 stored correction coefficients, it provides external compensation to an accuracy of less than 5 mbar (TEB).
The biocompatible plastic housing is sealed with a 2 x 1 mm² O-ring, and the sensor's compact size is only 4 x 4 x 4.4 mm³.
Atmospheric pressure is measured through a small hole in the ceramic under the sensor. The sensors are suitable for reflow soldering and are RoHS and REACH compliant.
Visit us at the Sensor + Test trade fair in Nuremberg, June 11–13, 2024, at booth 340, hall 1.
AI supports the monitoring of amusement park rides
DMT GmbH & Co. KG, a TÜV NORD GROUP company, is launching the world’s first AIsupported real-time monitoring system for amusement rides, DMT RideGuard, just in time for the new season. Already in use at Movie Park Germany, the system enhances safety and efficiency by optimizing maintenance processes.
As the first fully automated real-time monitoring system, DMT RideGuard tracks vibrations, shocks, and movements, providing park operators with continuous, cloudbased data. This enables early identification of potential risks and supports targeted maintenance planning, reducing downtime and improving attraction availability.
“DMT RideGuard allows for real-time monitoring, improving safety standards and fostering visitor trust,” says Konrad Widera, Product Manager. The system has been successfully tested on two rides at Movie Park Germany since August 2023, where it
has proven valuable in daily operations by automatically notifying operators of deviations.
Amusement parks already follow strict safety regulations, including daily visual inspections and regular maintenance. DMT RideGuard complements these processes by continuously monitoring attractions and providing alerts via email or SMS, ensuring that safety standards are upheld and enhanced.
www.dmt-group.com
Multifunctional sensors
Multifunctional sensors offer several advantages, including eliminating the need for additional connection interfaces, both mechanically (flange pattern or threaded hole) and electronically (connector and cable harness). This leads to space savings, a more compact design, and reduced installation time.
RHEINTACHO provides a variety of multifunctional sensors, including:
S 2-channel speed sensors: These sensors generate two phase-shifted frequency signals (A and B) to detect rotation direction. In safety-critical applications, both signals provide redundancy for increased safety.
S 1-channel speed sensor with digital signal: This variant includes a HIGH or LOW signal to indicate rotation direction.
S Position detection sensors: These sensors can also detect position using extended electronics, important for controlling modern electric motors.
S Temperature sensors: Temperature can also be measured, with sensor placement affecting the readings. For instance, in electric motors, temperature sensors are typically inside the windings, while in hydraulic motors, the hydraulic fluid aids heat transfer.
RHEINTACHO’s multifunctional sensors combine multiple capabilities into one unit, optimizing space and reducing installation time. Further development is underway to include more measurement parameters, though details are not yet available.
www.rheintacho.de/en/home
Pickering Interfaces delivers highest channel count microwave multiplexer switches
Pickering Interfaces has launched the 40/42788 family of high channel count PXI and PXIe microwave multiplexer (MUX) modules. These modules expand Pickering's RF and microwave switching range, featuring Radiall mechanical microwave switches with bandwidth options from 8GHz to 40GHz. They offer versatile configurations, including single or dual SP8T, SP10T, and SP12T multiplexers, ideal for complex microwave switching networks.
The modules are designed for applications in both microwave and RF spectrums, where low insertion loss and high isolation are crucial. They are commonly used in communications
testing, routing measurement instruments or antennas to multiple unit-under-tests (UUTs) in ATE systems.
The 40-788 (PXI) and 42-788 (PXIe) modules support 50 Ω signals from 8GHz to 40GHz and
are available in terminated and unterminated versions. They come in single and dual configurations with relays mounted on the front panel. The remote mount versions allow flexible switch positioning, occupying less PXI chassis space and improving system performance.
These modules feature a switch cycle counting function for test system health monitoring, with LED indicators for RF path status. They support all popular software environments and include a three-year warranty.
For pricing and availability, visit www.pickeringtest.com.
The DMN-WESTINGHOUSE PTD plug diverter valve:
The fastest way to efficiency
What if speed isn’t just an advantage but the new standard in servicing? Every second counts – and downtime counts tenfold.
As an established supplier of rotary and diverter valves for a large range of dry bulk solids processing industries, DMN-WESTINGHOUSE is committed to providing future-proof value. This is why we launched the improved PTD plug diverter valve.
The PTD plug diverter valve at a glance The PTD is designed to route powders and pellets in pneumatic conveying systems with minimum degradation. This diverter valve minimises service time, ensuring more uptime and lower costs. This isn’t just servicing – this is efficiency. Every single time.
S Aluminium housing & end covers, dual-pipe plug
S Stainless steel product contact surfaces
S No outside moving parts, no atmospheric leakage
S Suitable for systems with positive pressures 3–6 barg, pressure shock resistant up to 10 barg*
S Static belly seals with solenoid valve & inductive position sensors; optional: terminal box
S Inflatable belly seals with electropneumatic control system (inc. solenoids, terminal box, inductive position sensors)
S Standard version suitable for product temperatures -25–80°C (ambient temperatures -10–40°C); versions for higher temperatures available
S Versions with electrical drive and/or wear-resistant pipes available
S EC 1935/2004 compliant; ATEX 2014/34/EU certification available
*Size 200 excluded
• The PTD plug diverter valve is suitable for a range of dry bulk solids processing industries:
Aquaculture
• Animal feed
• (EV)
Batteries
• Biomass
• Cosmetics
• Dairy
• (Petro) Chemicals
• Food
• Infant
formula
• Minerals
• Paint
• Pet food
• Pharmaceuticals
• Plastics
• Recycling
• Rubber
Benefits of the PTD plug diverter valve
These features help your operators work smoother and faster, leading to minimal downtime:
S Easy, two-sided access – service from the most convenient side
S Adhesive-free belly seals
S Quick-connection position sensors
S Easy-release actuator linkage
S Reinforced jacking points
S Minimal service required
Your benefits? The PTD sets a new standard in servicing efficiency, ensuring more uptime and reduced costs.
Conclusion
The PTD plug diverter valve exemplifies DMN-WESTINGHOUSE’s commitment to providing dry bulk processing industries with future-proof value. It slashes servicing time and offers unparallelled ease of use. The PTD provides the fastest way to efficiency.
www.dmnwestinghouse.com
Sustainability
Essentra first to publish climate transition plan
Annual report shows significant progress in reducing carbon emissions
Essentra PLC, a global manufacturer of industrial components, has published a Climate Transition Plan, becoming one of the first FTSE250 companies to do so. This plan outlines Essentra's net-zero emission targets and strategies for reducing Greenhouse Gas (GHG) emissions across its operations and value chain, including actions, timelines, costs, and responsible teams.
A key focus is transitioning to 100% renewable energy across all sites by 2030 and ensuring 50% of the polymers used in new products are sustainable by 2030, rising to 100% for specific products. This will be supported by ongoing investment in its UK Centre of Excellence, testing lowemission materials.
Essentra is also exploring ways to
Classifieds
publish carbon data for all 45,000 products on its website due to increasing customer demand. The company has already reduced scope one and two emissions by 38% since 2019 and diverted 94% of solid waste from landfills, an 18% improvement from 2022. Additionally, 7,981 products now have sustainability attributes, with 750 launched in the past year.
ESG Director Jennifer Spence highlighted 2023 as a year of progress, emphasizing Essentra’s commitment to building a sustainable future for its customers.
For further information, please visit, www.essentracomponents. com or www.essentraplc.com.
Steam Cleaning
Grundfos celebrates 60 successful years
Grundfos, a global leader in pump solutions and water technologies, marks 60 successful years in the UK. Since establishing its UK sales company in 1964, Grundfos has grown into one of the country’s leading suppliers of pump solutions, doubling revenue from 2005-2023, focusing on commercial buildings and the food and beverage industries.
Significant Investment in the UK
The UK remains a key market for Grundfos, and the company has consistently invested in expanding its operations. In 2023, Grundfos acquired British company Metasphere, enhancing its portfolio with telemetry and analytics solutions for managing sewer network overflows.
Commitment to Addressing Climate Challenges
Grundfos supports energy savings and water conservation, with notable installations at landmarks like The Shard and Canary Wharf. It also supports British brands such as Britvic and Arla. Grundfos’ focus on sustainable, energy-efficient solutions is key to its success in addressing global water and
energy challenges.
Customer Collaboration and Success
UK Managing Director Glynn Williams attributes the company’s success to strong customer collaboration, tailored solutions, and a culture of sustainability. Grundfos UK boasts a loyal customer base and high employee retention, with some employees celebrating over 30 years of service.
Dedication to People and Innovation
CEO Poul Due Jensen highlighted Grundfos’ dedication to people, sustainability, and innovation, which has driven the company’s ongoing success in the UK.
www.grundfos.com/uk
