Materials and Construction
Resolution
MATERIAL RESEARCH
The Sustainable communities & Social Values aspect of the RIBA sustainable outcomes focuses on designing buildings that enhance societal structures, empowering residents and leading to a greater quality of life. These values align near perfectly with &’s Common Principles and also with Rural Studio’s design methodologies for Lucy Carpet House. Through producing a low cost dwelling for the family, the students from Rural Studio were able to elevate the situation of the family. The design of Lucy Carpet House was able to benefit the social situation of the family through harnessing sustainable methods to benefit the affordability of the design.
CONSTRUCTABILITY
Corrugated Sheeting
Carpet Tiles
Mounting Board
Metal Flashing
The external walls of the house are thick with very little air contained. Therefore, they are well acoustically insulated. The less robust structure of the interior walls means that sound pollution may be an issue, especially between the children’s bedrooms.
COULD BE SEEN AS LESS AESTHETIC
Plywood Frame
The house employs an innovative structure. The external wall build-up consists of carpet tiles held in compression by a ring beam on top. A secondary structure of steel rods is utilised in order to add more rigidity.
The construction of the house was aided by students in the Rural Studio project. They helped with the building of the house and also the sourcing of materials for the project.
WALL BUILDUP
THIS WOULD BE MORE COSTLY, REQUIRING NEW MATERIALS INSTEAD OF REUSED ONES
SUSTAINABLE COMMUNITIES & SOCIAL VALUE
Plywood Sheathing
ACOUSTICS
CONSTRUCTION
Glazing Unit
Structure
The exterior of the carpet tiles is coated in a waterproof coating, stopping water from entering the wall but allowing any moisture to exit the wall if need be.
Metal Fixing Batons
WATERPROOFING
Lucy Carpet house has a focus on using materials that are sustainable whilst also being low cost. This is reflected in the final cost of the building - $30,000. This was achieved through the donation of 72,000 carpet tiles from a Interface Carpet who also provided the funds for the project. The tiles had to be left to air for 7 years to ensure all harmful gasses had been removed.
The RIBA sustainable outcomes are a guide to ensuring that the design of a building is sustainable both environmentally and socially. Lucy Carpet House is located in Mason’s Bend, Alabama, USA meaning it doesn’t have to consider or adhere to these regulations. The house was also built in 2002, before the development goals were released in 2019 therefore, they couldn’t have been considered. However, due to Rural Studio’s focus on sustainable social and environmental design, Lucy Carpet House meets a variety of the outcomes.
THIS WOULD BENEFIT FIREPROOFING AND INSULATION
MAIN ASSUMPTIONS: - Insulation in roof - climate driven - Insulation type - budget driven - Roof structure - structure driven - Horizontal metal purlins - structure driven
Waterproof Membrane
Elastomeric Coating
Here lies one of the key limitations to utilising pioneering materials for construction.
Breathable Membrane
Window Cassettes
Through modelling the fragment, I had to make assumptions on some of the elements of the build-up. These assumptions are illustrated here in a dashed orange line. The majority of the assumptions I had to make about the fragment were to do with the roof build-up as there were no drawings of this area.
Plywood Sheathing
Corrugated Sheeting
RIBA SUSTAINABLE OUTCOMES
The students at Rural Studio claim that the carpet tiles are fireproof when held in compression. There is no evidence I can find in order to support this claim. However, the principles behind it make sense, the crapet is so compressed there are no air pockets, therefore, one of fires key requirements has been removed. In order to make more certain that the wall is fireproof, I would add a layer of gypsum board to the interior of the wall, ensuring that the buildup is fireproof.
Speculations
Fibreglass insulation
Timber
The compression on the carpet tiles forces air molecules from out of the wall build-up, not allowing any air back in. Fire requires air to burn, therefore the wall has fire resistant properties.
Drainage
FIREPROOFING
Ring Beam
Compression Screw
Concrete
Whilst prototyping was utilised for the materiality of the project, this methodology had limitations due to budget constraints. The students had to be economical with the areas of the building they were prototyping in order to deliver the project at a low cost.
Ring Beam
Polycarbonate Sheeting
The rural studio students utilised a prototyping design methodology during the material research stage of the design process. They utilised this methodology in order to examine how the materials would behave when used in a wall buildup. Through prototyping, it allowed them to examine the properties of the wall such as its water resistance and its fire retardance. This methodology is in keeping with the principles & holds. Through prototyping, we can study effects and properties and see how they affect our society and our buildings. They are also in keeping as, through their use an unorthodox material has found a new lease of life as a building material.
Timber Structure
Plywood
FIRE REGULATIONS
Rebar
Steel Rods
Steel Structure
Carpet Tiles
A key element of the students involvement in the design process was their research into carpet tiles’ properties as a material. Through this research, the students were able to discern that the compressive forces enacted on the tiles, along with an externally applied coating rendered the wall moisture resistant and fire resistant. This allowed the build-up of the wall to be incredibly simple, consisting of just the carpet tiles and the steel substructure. In turn, this allowed the price of construction to be kept down.
Concrete
MATERIALS:
Design Methodologies
Due to the students involvement in the construction of the building, its design was optimised in order for low skilled workers. Areas such as the steelwork and foundations required specialists. If the internal structure of the wall were timber, this may have made it more accessible for the students to construct. Howevee, this may have a negative effect on the structural properties.
THIS IS A BENEFIT TO THE COST OF DELIVERING THE DESIGN COULD DELIVER A LOWER QUALITY FINISH THAN IF CONSTRUCTION PROFESSIONALS HAD BEEN UTILISED.
TECHNOLOGIES PART A: CASE STUDY; LUCY CARPET HOUSE
Windows
Polycarbonate sheet walls
Concrete shelter
Interior timber walls
Loadbearing carpet walls
The carpet loadbearing walls carry the vast majority of the load imposed by the roof structure, with minimal amounts being transferred to the internal wooden walls, allowing them to be constructed using minimal materials. The roof structure itself is lightweight, consisting of timber framing and clad in corrugated sheeting. Due to low levels of wind in the area, little live load is imposed on it. The tower segment consists of a timber structure clad in plywood, anchored to the concrete shelter.
CONSTRUCTABILITY The relatively simple structure of the house is a result of the projects low budget. The structure had to be constructed by students, not trained builders and this is reflected in its relative simplicity. This simplicity means that the structure is also more affordable, using low cost materials.
FINANCIAL A variety of different factors have lead to the house being delivered at a low cost of $30,000. This is considerably less than the average price of a new build house in the area ($75,000). People in the area qualified for a mortgage of around $20,000-$40,000 due to schemes such as the Rural Development 502 Programme. Therefore, the building was constructed within the scope of this mortgage. Through doing so, the scheme is in keeping with &’s social values and common design principles.
COST EFFICIENT DESIGN
SUSTAINABLE LIFE CYCLE COST The Sustainable life cycle cost aspect of the RIBA sustainable outcomes focuses on designing buildings that are sustainable for the occupants to run. This entails reducing running costs for heating or cooling, reducing costs for upkeep and other such expenses across a buiding’s lifespan. Due to the design philosophy of the Rural Studio and the limited financial resources available to them and their clients, Lucy Carpet House has low running costs. Of potential concern to the life cycle costs of the building is the potential for issues within the carpet tile wall. Due to the material being unorthodox, their is little research into how the material will weather over time. Also of concern is how the wall may be repaired as due to the construction, this may prove difficult.
SOCIAL VALUES
Environment
Mason’s Bend, Alabama’s climate is humid subtropical, with hot summers and mild winters. The area is humid with plenty of rain throughout the year. The area experiences weather events such as tornadoes and hurricanes. Average wind speed in the area is low, roughly 4mph yearly average, with the prevailing wind direction being SouthWesterly
ENVIRONMENTAL RESPONSE
CLIMATE EMERGENCY Whilst the design is largely focused on addressing social issues, it does so through an environmentally concious approach. The repurposing of the carpet tiles goes a long way to addressing the climate emergency. The tiles were defects from the production line, tiles that would otherwise have ended up in landfill. Through their repurposing in the house, it addresses the industries issue with waste. The use of carpet tiles provides a novel precedent in using unusual, scrap materials to construct cheap affordable housing. In a period of time when we are experiencing both a climate crisis and a housing crisis, it shows that unusual methods can be considered in order to design our way out of these issues.
U-VALUES
FCBS CARBON CALCULATOR
U values are an integral aspect of a buildings energy efficiency as they are integral to how a building contains heat. Low u values = an energy efficient building.
The FCBS carbon calculator can be used in order to gain an estimate of the overall embodied carbon of the building and also where the distribution of the carbon. The calculator is a very rough estimate, especially in the case of Lucy Carpet House as materials such as the carpet walls can’t be inputted into the wall buildup. From the graphs, we can see that the building’s substructure (foundations and steel frame) contribute to the most embodied carbon. The roof and internal walls have an element of sequestered carbon due to timber aspects of their construction.
Whilst Lucy Carpet House wasn’t designed with low embodied carbon or embodied energy in mind, the socially concious design principles employed by Rural Studios have resulted in this being the case. Carpet tiles make up one of the largest proportions of building material within Lucy Carpet house. The 72,000 carpet tiles have an embodied carbon figure of roughly 317 kg of CO2. The carpets would The largest source of embodied carbon found within the building is from the building’s concrete foundations. Unfortunately, this is relatively unavoidable as there are few alternative options for foundations due to the frequent tornadoes in the region.
ENERGY EFFICIENCY LOW OPERATIONAL ENERGY COST EFFICIENCY
The building can be considered to be reasonably thermally efficient with low u values for the wall buildup. However, the values for the roof and floor could be greater in order to come in line with the values set out in Approved Document L (0.13 for walls, 0.11 for roofs). The building doesn’t suffer in this regard due to the warm climate for large parts of the year. However, in a period of cold weather the residents may struggle to keep heat in the home.
LOW OPERATIONAL ENERGY COST EFFICIENCY
Construction Sequence
EMBODIED CARBON
Steel Framework - 1.37KgCO2/Kg Foundations - 0.31KgCO2/Kg Timber - 0.72KgCO2/Kg Wood Stain - 5.32KgCO2/Kg
The whole life carbon emissions aspect of the RIBA sustainable outcomes focuses on reducing the amount of crabon released into the atmosphere throughout the lifespan of a building. This embodies the cradle to grave philosophy that we have explored within studio and within the third discourse lecture. Lucy Carpet House has been designed in keeping with these values. Reuse of materials plays a large part in reducing the carbon emissions of the building. The buildings low operational energy also helps to reduce the whole life carbon emissions of the building.
ENERGY EFFICIENCY
The foundations of the building are layed. Provides STRUCTURAL support to the building.
Carpet tiles - 13.7KgC02/m2
The good health and wellbeing aspect of the RIBA sustainable outcomes focuses on designing buildings that empower their occupants to be healthy in mind and body. This can be reached by improving properties such as air quality and natural light. Lucy Carpet House embodies these values as it was able to elevate the family’s living quarters, moving them from living on top of one another in a caravan. This in turn will have positive effects on the mental wellbeing of the family and also improve physical health in regards to the spread of illness etc.
WHOLE LIFE CARBON EMISSIONS
Due to the building’s low level of services, the family may have to run appliances such as electric space heaters in order to do so, thus increasing the operational energy of the building during these periods.
1
Any building material has an embodied carbon value. This value denotes the amount of carbon released into the atmosphere during the materials construction. This includes; harvest, transportation and manufacturing.
GOOD HEALTH AND WELLBEING
THERMAL EFFICIENCY
Operationally the house utilises clever design and passive systems in order to reduce the mechanical load required to keep the house comfortable, further addressing the climate emergency.
Based off climatic factors, the building must respond to a large range of temperatures, along with a reasonable amount of rainfall.
Energy
The building employs a variety of environmental responses in order to effectively respond to the environmental conditions in which it is situated. Responses such as cross ventilation reduce the amount of operational energy required to keep the building comfortable for the residents. This allows for low energy bills for the residents, in turn also helping to address the climate emergency. The building also employs the use of mechanical ventilation systems, allowing for the building to be more ventilated in periods where the weather is particularly warm or stuffy.
2
Steelwork is fixed to the concrete slab. Fixed with bolts, the steelwork provides greater support for the carpet walls.
3
Carpet tiles are cut to size then stacked on top of each other on the steel frame. The tiles are stacked with an overlap to give more structural integrity.
4
Window units are placed in the carpet walls once wall has reached desired height. Units held in place through compression of carpet so must be supported until wall’s completion.
5
Carpets continue to be stacked until wall reaches full height, stack higher than required as compression will reduce height of stack.
6
Lay ring beam and sheathing over top of wall. Weight compresses slightly, tighten bolt to achieve more compression, adding more structural integrity to wall.
7
Construct wooden roof structure in-situ. Insulate using fibreglass insulation to keep costs low. Apply sheathing board on top.
8
Fix roof cladding unit onto roof structure. Unit consists of weatherproofing elements.
Speculative Prototyping Due to the budget constraints of the project, we can speculate that the students would not have been able to carry out full scale prototyping of the materials used within the projects. However, aspects of the materials required testing in order to see how they behaved when utilised in the building’s construction. Aspects such as moisture resistance, fire safety and compression all needed to be modelled before construction. Compression had to be modelled as the carpet tiles would have to be stacked to a greater height than specified in order to reach the specified height of the wall when they were compressed. This details a speculated prototyping methodology in regard to compression.
UNCOMPRESSED
MY METHODOLOGY • • • • •
Stack Carpet Tiles Measure stack height Apply compressive force (me) Measure compressed height of stack Optional - repeat at greater or lesser weights.
COMPRESSED
Through applying the same amount of compression on the tiles as the ring beam, the students could get a reasonably accurate simulation of how tall the wall must be in order to end up at the desired height once compressed.
ALEX KIDDELL : 21438658