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elcome to the March-April issue of Pulp Paper & Logistics. Uncertainty has hit the pulp and paper industry with the impact of the recently-imposed tariffs on imports into the US of products that include fibre-based materials.
The European industry’s initial response is negotiation with the US authorities, but it may be that retaliatory measures could be necessary. But nobody really wants a trade war, least of all pulp and paper businesses in the US. We’ll have to wait and see how this transpires.
As ever, Pulp Paper & Logistics will keep readers informed about ways of keeping mills running at their optimum efficiency and output. This involves multiple areas of technology combined with knowledgeable operators and management. Monitoring all aspects of the mill involves multiple process points from the delivery of raw fibre all the way to the movement and storage of the finished product.
Also included in this issue is our regular Green Packaging section which highlights the developments and innovations available to those who specify both recyclable and sustainable packaging for the future. Content is particularly strong in this issue with many new products that are effectively replacing plastic packaging.
In the next issue for May-June, we will also be looking at: shipping, ports, handling and warehousing (including cranes and forklifts), drying technology and processes and renewable energy systems.
Submissions on these subjects should be with us by email at pulppaperlogistics@virginmedia.com no later than Monday 19 May.
Vince Maynard, Publisher and Editorial Director
2045-8622 (PRINT)
&
Vince Maynard
Tralee, Hillcrest Road, Edenbridge, Kent, TN8 6JS, UK
Cepi calls on the EU to continue US tariff negotiations
Following the introduction in March of tariffs on steel and aluminium imported into the US, it was also signalled that tariffs on a wider range of EU goods, potentially including pulp and paper products, would be introduced in April.
Cepi, representing the European pulp and paper industry, is now taking part in a consultation launched by the European Commission on the list of American products targeted by European retaliation measures. The list of products presented was open to consultation by industry representatives until 26 March. It was then to be submitted to EU member states for approval. The Commission is aiming for entry into force in mid-April.
Cepi advocates a ‘negotiation
first’ approach. But in the event that negotiations fail and US tariffs on EU exports of pulp, paper or board will be imposed, Cepi urges the EU Commission:
l to respond quickly, vigorously and in a proportionate manner with EU restrictions on imports of US goods and services. If, however, US tariffs do not cover EU pulp, paper and board products, such EU retaliation should similarly exclude US pulp, paper and board products,
l to exclude from such EU retaliation list products that risk being in short supply in the EU, and
l to monitor and address possible trade flows from third countries that may flood the EU market because of US tariffs, including by means of using EU trade defence instruments to protect the EU industry.
The EU and the US are key trade partners in pulp, paper and board. The EU imports from the US around 900,000 tonnes per year of pulp and a lesser amount of paper and board, close to 600,000 tonnes. In contrast, the EU exports more paper and board to the US, about 1.6 million tonnes per year, and less pulp, around 350,000 tonnes.
Since a multilateral agreement of all major pulp and paper producers introduced in January 2004, there have been no import tariffs on either sides of the Atlantic, to the benefit of both US and EU businesses and consumers.
Cepi’s director general Jori Ringman commented: “Cepi regrets the imposition of US tariffs and the increased risk of a trade war and supply chain disruptions this creates. Against this background, Cepi calls on
Stationers’ Company appointed as Custodian of the Paper Gold Medal
After almost 60 years of annually awarding the Paper Gold Medal to individuals who have made an outstanding contribution to the UK print, paper and allied industries, its custodianship has been transferred by the Paper Industry Gold Medal Association to the Stationers’ Company. The Stationers’ Company is the livery company for the communication and content industries, who will now be the residual body for The Gold Medal; ensuring the safekeeping and oversight of the Gold Medal for future generations.
The Gold Medal is the ultimate
industry award and presented at the Paper Industry Gold Awards,
held annually at Stationers’ Hall. Martyn Eustace, chairman of the Gold Medal Association said: “I’m delighted that The Stationers’ Company, closely associated with the Gold Medal since its inception, will now safeguard the future for the Gold Medal. Not only does the Stationers’ rich 620-year history make them an ideal custodian for the Gold Medal but their reach and influence across the many industry sectors will increase the profile and nominations for The Gold Medal throughout the Print, Paper and all Allied Industries.
Paul Wilson, Master of the
the European Commission to continue negotiations to avoid further supply chain disruptions and prevent the imposition of additional tariffs.
“It is not just about the competitiveness of our sector, it is about the EU and US consumers who need basic hygiene products, EU and US workers in factories losing their jobs, and ripple effects on the wide range of sectors using paper packaging on both sides of the Atlantic.”
● Cepi has published an update to its European recyclability test method, which it describes as a cornerstone of the pulp and paper industry’s commitment to circularity. It was developed in collaboration with the 4evergreen alliance and players from the whole paper value chain, including specialised testing laboratories.
Stationers’ Company, welcomes the move: “As the historic home of printing, paper making, journalism and publishing in the UK, the Stationers’ Company is delighted to take on the custodianship of the Paper Industry Gold Medal and to work closely with Andrew Large and the Confederation of Paper Industries to ensure its continued success.”
Once the appointment of the Stationers’ Company as custodians of the Gold Medal is complete, the Paper Industry Gold Medal Association will be dissolved.
Strong final quarter performance at Smurfit Westrock
Transformational year coming for International Paper
Sales at multinational pulp and paper maker
Smurfit Westrock for the final quarter of 2024 were US$7.54 billion, slightly down on the third quarter’s $7.67bn, but chief executive Tony Smurfit said he was pleased with the result.
Meaningful comparisons with the period before July 2024 when the company was created from the merger of Ireland-based Smurfit Kappa and US-based Westrock cannot be made, but potentially the company could in 2025 have sales of almost $30bn, making it one of the world’s biggest paper manufacturers.
Net profit for the final quarter was $146 million while the gross profit margin was 15.5 percent.
Commenting on the results chief executive Tony Smurfit said: “I am pleased to report a strong fourth quarter performance with net income of $146 million, adjusted EBITDA of US$1.17 billion and an adjusted EBITDA margin of 15.5 percent. For the full year, in line with our stated guidance, we have delivered a full year
combined adjusted EBITDA of $4.7 billion.
“While we are at the beginning of our journey, I am immensely proud of what our teams have achieved in our first six months as Smurfit Westrock. The operational and financial expertise that are hallmarks of this management team are already being applied as we transform the combined business.
“Our synergy programme of $400m is on track and will be completed by the end of this year. Moreover, there are significant operational and commercial opportunities, at least equating to that synergy target.”
This will be a ‘transformational year’ for International Paper, said chief executive Andy Silvernail when he revealed the pulp and paper giant’s full year 2024 results.
Sales for the 12 months were a fraction down at US$18.62 billion, compared with $18.92bn a year earlier. But it made a net loss of $147m, partly due to a pre-tax charge of $395m for accelerated depreciation and restructuring charges, including $334 million related to the previously announced closure of IP’s Georgetown pulp mill in South Carolina.
“During 2024, we initiated our strategy to deliver profitable growth as the low-cost, most reliable and innovative sustainable packaging solutions provider for our customers,” said chief executive Andy Silvernail.
“Through a disciplined 80/20 approach, we have restructured our corporate organisation, added resources to the business, reduced structural costs through footprint actions and successfully piloted regional box plant optimisation.
In the quarter, our earnings have stabilised and we intend to accelerate earnings improvement in 2025.
“2025 will be a transformational year with disciplined execution to further reduce costs and balance our capacity to our demand,” Silvernail added. “We will continue to optimise and invest in our box plant system to deliver service excellence for our customers while actively exploring strategic options for our Global Cellulose Fibers business. We look forward to welcoming the DS Smith team into the IP family as we work together to become a global leader in sustainable packaging solutions.”
IP’s chief executive Andy Silvernail: “2025 will be a transformational year”
IP to close four facilities in North America
Four North American paper industry facilities are being permanently closed by International Paper as part of its strategy to become more sustainable.
The facilities include IP’s Red River containerboard mill at Campti in Louisiana; a recycling plant at Phoenix in Arizona, a box
plant in Hazleton, Pennsylvania, and a sheet feeder plant in St Louis, Missouri. All will cease operations by the end of April 2025.
The Red River mill closure is expected to reduce the company’s containerboard capacity by approximately 800,000 tons a year.
“The decision to close any facility is difficult because of the impact on our team members, their families and the surrounding communities,” said Tom Hamic, president of North American Packaging Solutions at International Paper. “We greatly appreciate the contributions from our departing team members and will do all we can to support them.”
International Paper said that the closures are part of “a journey is to streamline IP’s footprint to focus investments on facilities that will best serve customers and accelerate strategic initiatives to improve quality, reliability and service delivery”.
Tony Smurfit, chief executive of Smurfit Westrock
Jaguar Land Rover extends packaging contract with DS Smith
Recycled paper packaging manufacturer DS Smith has extended its contractual agreement with auto manufacturer Jaguar Land Rover (JLR).
The five-year £108 million contract with the British brand is said to underscore JLR’s intention to invest in sustainability and marks its move from transactional packaging to a fully integrated service model that is focussed on the manufacture and assembly of key JLR products for local and international customers.
DS Smith will supply the JLR Mercia campus with a one-stopshop for packaging products that are inclusive of inbound product packaging, outbound shipping packaging, and warehouse storage. The contract includes provision
of an on-site warehousing and transportation service called JLR Just in Time which was created to ensure a materially lean supply and flow of sustainable packaging materials. The service is also set up to seamlessly facilitate the delivery of packaging products to end user storage facilities.
In addition, to support JLR’s Aftermarket service requirements, DS Smith has installed an on-site one-stop-shop operation model at JLR’s Mercia Park facility in Appleby Magna, Leicestershire, UK.
Chay Ankers, director for automotive at DS Smith said: “The
new service reflects a joined-up approach as we work together to manage packaging production, integration and planning for the entire supply chain and this is in keeping with our shared sustainability goals.”
The extended contract builds on previous achievements and product innovation. For example, DS Smith and JLR launched a Bumper Outer Shipper packaging service to facilitate the packaging of individual vehicle parts worldwide in 2022. This generated a 125 percent increase in the volume of bumpers shipped, expanded the freight capacity in delivery vehicles, and drove time saving efficiencies during the assembly of one-piece self-locking primary packs, while making for faster and easier unpacking for dealers.
Alliance Machine Systems to acquire Systec Conveyors and Automatan
Alliance Machine Systems International, which makes automated equipment for the production of corrugated box packaging, is to acquire Systec Corporation and Automatan, LLC.
The move will enhance production efficiency and quality of automation and material handling systems for the corrugated and folding carton industries, said Alliance, which is part of Barry-Wehmiller, the US capital equipment and engineering firm.
“Alliance Machine Systems International is thrilled to acquire both Systec Corporation and Automatan, marking a significant milestone in our journey,” said Marius Batrin, president of
Alliance. “After years of successful collaboration, Alliance, Systec and Automatan have decided to become part of the same business structure. This acquisition is a pivotal step in enhancing our position as a comprehensive fullrange solution provider for our customers.”
Systec, based in Indianapolis, Indiana, has been producing conveying equipment since 1992. Automatan, located in Plover, Wisconsin, has been producing laminators and labellers since 1976.
“Their success is due to their enthusiasm and hard work, as well as their constant focus on innovation and quality,” said
Batrin. “Those values align perfectly with Alliance’s mission, enabling us to deliver unparalleled service and optimised one-stop shopping for equipment and services for all paperboard and folding carton automation and material handling solutions alongside our other product lines.”
The Systec and Automatan teams will remain in place, continuing to develop equipment, with additional engineering, sales and customer care support from Alliance Machine Systems.
“This strategic alignment will empower us to deliver even greater value to our customers,” said Christopher Nigon, chief executive of Systec and Automatan. “By
combining our innovative solutions with the resources and expertise of Alliance Machine Systems International, we will be able to accelerate our growth, improve our services and expand our reach.
“We are delighted that Alliance appreciates the value of our organisations, and we are confident and excited that our combined expertise will have a positive impact on our continued growth and success.
“We believe that this alignment is an excellent extension of longterm business strategy, and we are thrilled to have a partner that shares our principles and respects the culture that has driven our success.”
DS Smith will supply the JLR Mercia campus with a one-stop-shop for packaging products
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€1m invested in a pilot plant for air purification material made from Nordic wood
Metsä Spring, Chalmers Ventures and Jovitech Invest, have pumped €1 million into a project at Swedish startup Adsorbi to develop a cellulose-based air purification materials.
The investment, and a grant from Sweden’s Innovation Agency, will be used by Adsorbi, a research-based spinoff from Chalmers University of Technology, to construct and operate a pilot plant in Gothenburg, develop new products, and grow its customer base. Despite being only three years old, Adsorbi already has a strong customer base and industry collaborations.
“We joined Adsorbi’s journey one-and-a-half years ago,” said Niklas von Weymarn, chief executive of Metsä Spring. “The
company has achieved all the goals agreed upon at the time and even surprised us positively in a few areas. The plan for the company’s next phase was very logical, and we are excited to support its implementation. Their development of a pulp-based new product makes them particularly relevant to Metsä Group’s mission. With Adsorbi in our portfolio, we move closer to replacing fossilbased materials in everyday applications.”
According to the World Health Organisation, indoor air pollution killed more than three million people in 2020. Many ailments, such as asthma, heart disease, and lung cancers, can be caused by bad air quality. As people in industrialised nations spend up to 80-90 percent of their time indoors, maintaining air quality is
“With Adsorbi in our portfolio, we move closer to replacing fossil-based materials in everyday applications,” said Niklas von Weymarn, chief executive of Metsä Spring
crucial to keeping people’s health intact.
In October 2024, the European Union (EU) approved the new Ambient Air Quality Directive. The directive prioritises public health by introducing stricter air quality standards for key pollutants, including particulate matter, nitrogen dioxide, and sulphur
dioxide – all known to cause respiratory issues. The new limits, to be achieved by 2030, bring EU standards closer to the WHO air quality guidelines, pushing businesses into a race to find new air filtering solutions.
Adsorbi’s high-performing material, derived from Nordic tree cellulose, is designed for targeted pollutant capture, including nitric oxide and nitrogen dioxide – major contributors to air pollution – as well as acids and aldehydes. Aldehydes are commonly found in cosmetics, perfumes, cleaning products, odourant dispensers, and grooming aids. This means Adsorbi’s patented material can be used wherever gaseous air pollutants are a problem – in air filters, products that remove odours, and in museums to protect artefacts and works of art.
Binnie pleased with Sappi’s latest results
Despite challenges in global markets, sales at Sappi grew in the final quarter of 2024 by 7.2 percent to US$1.36 billion.
The South Africa-based paper maker also turned round a loss of $126m a year ago into a $70m profit.
Commenting on the group’s results, Sappi chief executive Steve Binnie said: “Despite continued challenging global macroeconomic conditions and weak paper markets I am pleased that the group delivered adjusted EBITDA of US$203 million, which was ahead of expectations and substantially above last year.”
Year-on-year profitability improved across all segments, he said, supported by cost-
savings, operational efficiency gains, higher dissolving pulp selling prices and sales volumes combined with improved packaging and speciality papers sales volumes.
Against the backdrop of global macroeconomic headwinds, weak consumer spending and overcapacity in paper markets, Sappi’s Thrive strategy – in particular its strategic capacity rationalisation and cost saving initiatives – continued to deliver positive outcomes.
The pulp segment delivered another strong performance with profitability significantly above that of last year. Demand for dissolving pulp continued to be robust despite the Chinese viscose
staple fibre (VSF) market entering the seasonally slow period ahead of the Chinese Lunar New Year. VSF industry operating rates remained high and inventories in the value chain continued to trend below historical levels.
Profitability of the packaging and speciality papers segment improved compared to the prior year, albeit off a low base. Sales volumes increased by 14 percent due to a significant recovery in North American paperboard sales volumes. Recovery in Europe continued to lag, driven by weak consumer sentiment and overcapacity. In South Africa, underlying demand was satisfactory within the context of the typical low seasonal activity
in fruit export markets in the first quarter.
Profitability of the graphic papers segment improved yearon-year driven primarily by cost savings related to operational efficiency improvements. Sales volumes declined by 3 percent compared to the prior year as market demand resumed its historical decline following the volatility observed over the last two years.
Binnie warned that earnings in the first quarter are expected to be down due to the impact of the $45 million maintenance shuts at Ngodwana and Saiccor Mills in South Africa, along with a 70-day shut to complete the Somerset Mill PM2 project.
Cardboard packs for canned CBD drinks reduce their carbon footprint
Recycled paper maker
DS Smith – part of Internati onal Paper – is providing secondary multi -packs for cans of CBD drinks produced by UKbased Goodrays.
The folded cardboard packs are esti mated to reduce Goodray’s carbon footprint by 20 percent and enables four ti mes the product to be loaded into a van, cutti ng down on delivery trips. Using 100 percent recycled contents, the fi nished design has reduced thickness, saving on materials.
Goodrays founder Eoin Keenen has been working in the CBD – cannabidiol
– industry for more than a decade. Spotting a gap in
the market for high-quality CBD drinks and products that
were backed by science and developed in a way that had as little impact on the planet as possible, the company started trading at the end of 2021. Initially sold online, the brand is now sold in in major supermarkets such as Tesco, Sainsbury’s and Waitrose.
“We’re delighted we have been able to provide a packaging soluti on that will drive down Goodrays’ carbon footprint and lead to fewer delivery vehicles on our roads,” said Anne Curti s, business lead – in e-commerce at DS Smith. See more paper- and fi brebased packaging in this issue’s Green Packaging secti on.
Cans of Goodray’s CBD drinks are being packed in cardboard cases to reduce carbon emissions and improve shipping density
Minister visits Koehler Paper’s Greiz Mill to discuss recruitment
Christian Tischner, Thuringia’s Minister for Education, Science, and Culture, recently visited Koehler Paper’s mill in Greiz, along with Alexander Schulze, the mayor of Greiz. Their discussion focused on the local and national challenges of recruiting skilled workers. In view of demographic trends, securing the supply of skilled workers is one of the major challenges in coming decades, says Koehler Paper.
“There is already a shortage of skilled workers in many sectors, including the paper industry. Political support is needed to reduce the gap,” said Koehler Paper in a statement. “Working at the Koehler Group means being part of the company’s sustainable business strategy: Koehler employees work on shaping the future in a meaningful way – not only in terms of sustainable paper and energy production, but also when it comes to the environment and society.”
Thuringia’s Minister for Education, Science, and Culture Christian Tischner visited Koehler Paper’s Greiz mill with Alexander Schulze, the mayor of the town of Greiz. Pictured (l to r) are Claus-Tilo Thoß (managing director of Vogtland Radio), Christian Tischner (Thuringia’s Minister of Education, Science and Culture), Udo Hollbach (managing director of Koehler Paper Greiz), Alexander Schulze (Mayor of Greiz), Lars-Helge Peters (plant manager of Koehler Paper Greiz), Mario Suckert (State Secretary in the Thuringian Ministry of Economic Affairs, Agriculture and Rural Areas), Edgar Prasad (State Secretary’s advisor) and Dr Stefan Karrer (operations chief of the Koehler Group)
Within this context, vocational training is said to be a great way
for young people to open up good prospects for transitioning to their professional life.
“At our Greiz mill, Koehler Paper
Stora Enso achieves milestone in carbon emission reduction
Changes in fuel types, energy efficiency improvements and mill closures enabled Stora Enso to cut its Scope 1 and 2 emissions in 2024 by 53 percent.
In 2021, Stora Enso set an ambition to align with the 1.5 C deg target of the Paris Agreement with a target of absolute Scope 1 and 2 emission reduction by 50 percent by 2030 from the 2019 base year.
The figure for 2024 beat the
2030 target and while Stora Enso acknowledges this progress, the Group’s target is to maintain this level until 2030 and explore opportunities to further improve.
“I am pleased to share this progress on our path towards net zero as part of our long-term commitment to sustainability. Through driving efficiency in the way we work, we are able to reduce our climate impact and support our customers achieve
their climate ambitions,” said Hans Sohlström, chief executive of Stora Enso.
Stora Enso’s science-based target also includes a 50 percent reduction in Scope 3 emissions by 2030 from the 2019 base year. “For Scope 3, which includes indirect emissions from our value chain, we are actively engaging and partnering with our suppliers and customers to pursue the same level of decarbonisation despite its
provides young people with the chance to build unrivalled professional qualifications that are perfect for real-life jobs while also offering them a large variety of additional development opportunities,” said Dr Stefan Karrer, operations chief at Koehler Group, during his talk with the government representatives. In a tour of the Greiz mill with the facility’s managing director Udo Hollbach, Christian Tischner was able to get an impression of how the regional employer operates. Tischner was said to be fascinated by the company’s sustainable business policies: “We need companies with the kind of commitment and willingness to take bold action that the Koehler Group has. Needless to say, I’m delighted to see how the group and its site here in Greiz are helping us truly establish Thuringia as a sustainable business destination,” he said.
greater complexities,” said Toby Croucher, chief sustainability officer at Stora Enso.
Hans Sohlström, chief executive of Stora Enso
Hyster launches expanded range of electric forklifts
An expanded range of high-capacity electrically-powered forklifts that can be configured to match a range of heavy-duty applications has been launched by Hyster. The integrated lithium-ion battery power of the J10-18XD series is available with a range of battery sizes to match duty cycle and charging requirements, configurable up to 280kW. The 350-volt architecture provides performance and energy efficiency of internal combustion engines with long run times and the minimum of energy loss without the additional cost and complexity of higher-voltage systems.
The new model series has load capacities from 10,000 to 18,000kg and 600-900-1,200mm load centres.
Ricky Hirani, global commercial product leader for Big Trucks at Hyster, says: “These trucks show our continued commitment to provide a practical electric solution
with a competitive total cost of ownership, which can be tailored to meet the needs of many applications.
“We also took steps with this series to help ease the transition for operations pursuing decarbonisation. This includes a high level of commonality with equivalent diesel Hyster models, tools to help monitor and manage batteries, and compatibility with common charging infrastructure.”
All Hyster electric big trucks incorporate the Combined Charging System (CCS) as standard.
This global electric vehicle charging standard enables operations to cost-effectively scale charging for multiple applications and types of equipment. It uses a single, standardised charging connector that has been adopted across numerous industries and regions. Equipped with the right battery pack and charger, the truck in a typical duty cycle can add approximately one hour of work time from 11 minutes of charging at 90 kW. Each truck includes an onboard Battery Management System (BMS) that provides
detailed information on battery health and overall performance.
BMS also helps monitor overheating, control overcharging, and manages lift interrupt at low charge. Industry-leading ingress protection helps batteries and wiring withstand the demands of intense operating environments and conditions.
Multiple performance modes allow operators to tailor deceleration and regeneration to suit specific tasks. Based on the deceleration level selected, regenerative braking sends energy back to the battery, helping increase time between charges. The spacious cockpit-style cabin keeps all truck information and controls within reach. A range of seat configurations and an adjustable control arm help keep operators fresh. Batteries are integrated into the existing highcapacity truck design, helping provide the same level of rear visibility as on most equivalent ICE models.
Opportunities for bulk cargoes at Port of Liverpool
A new deep-water bulk berth has been opened at the Port of Liverpool which will give a major boost to the port’s cargo handling operations.
The first deep water bulk berth to be opened at the port in 40 years is located at Peel Ports Group’s Alexandra Complex, and represents an investment of £2 million as part of its ongoing development of the complex.
The berth welcomed its inaugural vessel in March – the Andesborg – and will accommodate vessels up to handymax sizes.
Combined with the existing N3 Alex berth, the new addition will increase the vessel handling capacity of both the Alexandra
Complex and the Port of Liverpool as a whole.
The 534,000 sqft complex, where a £28 million state-ofthe-art warehouse was also recently developed, is designed to provide a full, efficient solution for customers’ bulk storage and handling requirements.
Phill Hall, Mersey port director for Peel Ports Group, said: “This is a significant moment for the Port of Liverpool. The addition of the new deep water bulk berth will not only allow us to accommodate larger vessels,
it will also improve the port’s overall ability to manage bulk cargo, providing more efficient cargo operations and helping us to keep supply chains moving.
“Not only does this project show our dedication to investing in infrastructure, when combined with our modern storage facilities the new berth ensures we can handle a diverse range of commodities and support customers with their needs.”
Warehousing space is currently available at the Alexandra Dock Complex.
The Peel Ports Group’s Alexandra Complex in Liverpool where £2 million has been invested in a new deep-water bulk berth
Hyster’s expanded range of J10-18XD forklifts is available with a range of battery sizes to match duty cycle and charging requirements
Reducing the costs of lignin production
A comprehensive approach to a pulp mill’s chemical and energy balance, enabling a reduction in the operating expenses of lignin production is ensured by Valmet’s Lignin Mill concept. Lotta Forssell reports
Global trends are boosting the demand for new biobased materials.
Lignin is nature’s own organic polymer which can replace several different fossil-oilbased materials, creating a new business opportunity for chemical pulp mills.
“Lignin is a valuable raw material that has many uses. Instead of burning all the lignin in the recovery boiler, there’s increasing interest in utilising some of this lignin for highervalue products to bring additional revenue streams to the mill. Kraft lignin production with Valmet LignoBoost technology has been one of our key biomaterial development areas for over a decade. We have delivered two small-scale LignoBoost XS plants
and two larger-scale LignoBoost plants, and we’re continuing to take the industry forward with the experience we’ve gained,” explains Jussi Mäntyniemi, vice president for recovery at Valmet. Valmet’s business development manager behind the lignin technology, Hanna Karlsson, explains the basics behind the new approach to lignin
production: “As with any investment, the target is to optimise both the investment and operating costs. With our extensive process knowledge, we’ve been able to develop a comprehensive Lignin Mill concept.”
Reducing costs and emissions
Lignin production requires sulphuric acid to purify the lignin. This creates a challenge
Valmet’s Lignin Mill concept enables value added lignin production and is fully integrated with the pulp mill
with sulphur management in the mill’s chemical cycle. The Valmet Sulfuric Acid Plant is said to be an
excellent solution that prevents the increase of sulphidity in the process.
“Valmet’s integrated sulphuric acid plant produces sulphuric acid from the mill’s own sulphurous
gases. These concentrated noncondensable gases (CNCGs) are collected from the fibreline and evaporation processes. Additional sulphur separation may be necessary if large-scale lignin production is planned. Depending on the required amount, this can be done with green liquor stripping or black liquor heat treatment. If needed, elemental
sulphur can also be utilised in sulphuric acid production,” explains Jaakko Jägerroos, chief engineer in Valmet’s mill-wide NCG solutions team.
“Removing the excess sulphur from the mill cycle reduces the need for ash dumping. In turn, this reduces the need for make-up sodium. Ultimately, comprehensive sulphur
management both reduces operating costs and improves the mill’s environmental performance,” he adds.
Bringing technologies together in a new way
Hanna Karlsson emphasises that Valmet’s extensive technology experience has resulted in a robust concept.
“With this concept, we’ve combined technology solutions that are all proven in practice,” she adds. “In addition to lignin and sulphuric acid production, lignin’s physical properties may need to be tailored to meet specific end-product requirements or logistical needs. For example, lignin can be provided in various dryness levels and formats such as powder or granules. In collaboration with our partners, we offer drying, conversion, storage, and
packaging solutions to address these needs.
“Every mill is different, and
the process needs to be tailored for each case. We also need to remember that lignin production may affect other parts of the pulp mill, especially the recovery island. This is never a plug-andplay solution, but a complex puzzle that needs the close cooperation of various process experts,” Jaakko Jägerroos says.
Tailoring lignin for different end uses
Hanna Karlsson has worked for more than 15 years with Valmet’s LignoBoost development, helping customers find their way into this new business area.
“We can offer chemical pulp producers [who are] considering starting kraft lignin production a roadmap for their investment journey,” she says. “Normally,
Hanna Karlsson, business development manager for Lignin Technology at Valmet
Valmet is developing the production of various lignin qualities
we start with studies, including laboratory tests. We also have a container-sized pilot unit that is travelling around the world as we speak. For customers who want to start more in-depth lignin development, we have a small-scale plant, LignoBoost XS, which we’ve already delivered to two customers.”
“We have several concepts for tailoring lignin qualities for specific use cases. For example, we have developed UltraPure and OdorFree qualities. These aren’t just laboratory studies – they’re ready for commercialisation. As we have more than a decade’s experience of industrial scale lignin production, we have a good understanding of the necessary lignin properties and possible end uses. Moreover, we collaborate with different companies along the value chain to ensure our solutions meet market demands,” Karlsson concludes.
What is lignin?
Lignin is a natural and renewable polymer found in the cell walls of plants, where it binds cellulose and hemicellulose together. Trees have a lignin composition of 20–30 percent, and most of the lignin in kraft pulp production is dissolved into black liquor.
Jaakko Jägerroos, chief engineer in Valmet’s mill-wide NCG solutions team
Looking ahead to the next year in the pulp and paper industry Looking ahead to the next year in the pulp and paper industry
ABB’s Stefano Cinquina takes a look into his crystal ball and considers the direction in which he expects the pulp and paper industry to move
The pulp and paper industry stands at a critical juncture, with sustainability, operational efficiency and technological innovation driving its transformation. Achieving sustainability is no longer just an aspiration – it is a necessity. By integrating optimised production processes and shifting toward renewable energy sources, mills can significantly reduce emissions
and costs while safeguarding their future.
In 2025, ABB anticipates a gradual recovery in the pulp and paper market, bringing opportunities for improved profitability. And so, a continued focus on sustainability and efficiency improvements will be paramount as companies adapt to evolving market conditions. Significant drivers of this recovery include substantial investment and expansion
projects, particularly in South America, which is solidifying its position as a key player in the global pulp industry.
Furthermore, process optimisation remains a vital area for paper mills to place their focus in 2025. Reducing waste and off-spec production through quality control systems, automation, and digital solutions such as Advanced Process Control (APC) will not only boost efficiency
but also deliver measurable returns on investment. These technologies, alongside sustainability-driven efforts to develop plastic-free alternatives and implement sustainable practices, are reshaping the industry’s landscape and creating opportunities for long-term financial performance.
Another key aspect of sustainable transformation is the growing adoption of innovative energy solutions within the
pulp and paper industry. While energy self-sufficiency is already well-established, the extensive use of solar power is gaining momentum, alongside the longer-term development of biorefineries on-site in pulp mills. These bio-refineries enable mills to maximize the value of pulp byproducts, creating additional sustainable energy sources and enhancing resource efficiency. Integrated pulp and paper mills have a distinct advantage in
this area, as biomass energy derived as a byproduct of the pulping process can power entire operations, thereby reducing reliance on external energy sources.
For instance, in Indonesia, mills have successfully operated ‘off the grid’ using biomass alongside solar installations to achieve energy independence, with further plans to phase out coal completely. For mills lacking in-house energy capabilities, process electrification, supported by solar power production, is an increasingly viable path forward. However, challenges such as geopolitical uncertainty persist. Supply chain disruptions, trade policies, and regional conflicts impact the availability and cost of raw materials, as well as the distribution of finished products. Companies are actively seeking ways to mitigate these risks by diversifying their supply sources, investing in local production capabilities, and enhancing their logistics strategies to ensure a steady flow of materials and products.
With the right technologies and partnerships, ABB is supporting
its customers and the wider pulp and paper industry to outrun, ensuring a future that meets the needs of the industry today while securing a leaner, cleaner future for the generations of tomorrow. While the recovery may be gradual, the sustained focus on sustainability, efficiency, and innovation is poised to yield positive results for the industry’s profitability and long-term viability over the next year.
Paper production at mills will benefit from digital solutions including advanced process control and cyber security, says ABB
ABB is working side-by-side with customers in the pulp and paper industry to harness data that will optimise production
Stefano Cinquina is global business line manager for pulp and paper at ABB Process Industries
Cleaning systems gain new life with novel nozzles
A Texas-based industrial cleaning contractor found efficiency improvements with the application of a new design of spray nozzle from Jetstream. Katie Grube reports
Those familiar with Texas might know that driving about as far west in the state as you can will bring you to the town of El Paso. Look around in the city and you may find a company by the name of Burton Hydro-Vac Services. Talk to the down-to-earth, hardworking employees and they’ll tell you a story about how some
products and a partnership with a company in Houston transformed their day-to-day operations.
Burton Hydro-Vac, with 50 employees, owns 17 vacuum trucks and five Jetstream waterblasting units. The company specialises in industrial cleaning in environments ranging from refineries, chemical plants, mines and quarries.
Burton Hydro-Vac looks after customers in Texas, Utah and the surrounding states. When they met a Jetstream employee at an equipment show in New Orleans, they were intrigued by what he had to say. Interested in the potential results and proven benefits that Jetstream discussed with them, the Burton Hydro-Vac team purchased its first Jetstream
water-blasting pump. Jetstream’s product line and service offering brought to light an intriguing opportunity for an ongoing relationship between Burton Hydro-Vac and the manufacturer, especially when it came to the pipe and tube cleaning side of the business. With pressure to improve efficiencies, any kind of obstruction has the potential to impact the bottom line. Jetstream’s high-pressure waterblasting systems are commonly used for industrial cleaning in paper mills and a variety of other industries.
Trouble with tube cleaning
Later, the Burton Hydro-Vac crew was still happy with their Jetstream pumps but running into some challenges with their tube cleaning jobs. On-site working on an El Paso client’s evaporator that kept plugging up, the Burton Hydro-Vac team began drilling with a set of tube cleaning nozzles they had purchased from a different manufacturer. While they were working fairly well on the job, the problem was that after just 8 to 10 hours the nozzles would snap and curl, causing significant delays and additional cost, cutting into the company’s profit margin. That’s when Chuck Burton, owner of Burton Hydro-Vac, decided to call to his Jetstream sales representative. After listening to what Burton had to say, Jetstream sent information on their DrillJet Tube Cleaning Nozzle. He ordered a few
Burton Hydro-Vac has increased its speed and reduced operational costs for tube cleaning jobs with a switch to DrillJet Tube Cleaning Nozzles from Jetstream of Houston
right off the bat and immediately noticed a difference.
“We went from 10 hours maximum runtime with our previous nozzles to 50 hours with the DrillJets,” Burton said. “Combined with the fact that our drilling increased by almost triple the speed, it’s safe to say Jetstream has a pretty happy customer.”
The difference made by new nozzles
On that El Paso evaporator unit, rather than going through 15-20 nozzles each 18-hour shift, Burton Hydro-Vac could buy three DrillJets and be set for the week. Burton estimates by switching to DrillJets, they saved a minimum of US$5,700 per job, a 75 percent cost reduction compared to completing the same project with their original set of tube cleaning nozzles.
One success doesn’t always mean it’s repeatable, so the Burton Hydro-Vac team brought a DrillJet to a water-recovery unit cleaning job to see what it could do. The normal benchmark for this job was going through about three per shift, so when a 13mm DrillJet nozzle lasted the entire 40-hour week, Burton Hydro-Vac knew they’d never go back.
Benefits flow to the customer
When it comes to Burton HydroVac’s customers, speed – while important – is not the only thing they’re concerned with. Heat exchangers go through a cleanliness inspection after cleaning and if they fail, it creates additional downtime and expense for the operation. With DrillJets, Burton Hydro-Vac immediately increased both speed and efficiency to new heights.
“With our older nozzles, we were doing two or three passes
With DrillJet tube cleaning nozzles from Jetstream of Houston, Burton Hydro-Vac reduced the time it takes to clean a tube bundle for inspection, saving customers money by decreasing costly downtime
to get a bundle clean enough for inspection,” Burton said. “One pass with a DrillJet and we already have a cleaner tube in a fraction of the time, saving our customers money and allowing us to get their equipment back into service more quickly.”
Cleaning out the competition
Successful inspections and time savings mean that Burton Hydro-
Vac is able to take on more jobs — in some cases, taking them right out of the hands of the competition — than they might have in the past. An oil refinery in Texas offered them their first opportunity to do so.
When a large oil company took over the site, they naturally brought in an industrial cleaning company they had used in the past for blasting and getting
tubes ready for inspection in addition to the Burton team that was already on site. At six to seven passes for each tube, the competitive company could not keep up with Burton Hydro-Vac’s rate of just one.
The customer noticed too and gave Burton and his team the remainder of the work. Before long, Burton Hydro-Vac was taking up too much space with
JETSTREAM
DrillJet
cleaning
features a compact design to navigate and clean tubes, with a configuration options for standard cleaning and polishing or for blasting through tough build-ups and blockages
clean bundles that the oil refinery couldn’t take back fast enough — a good problem to have according to both customer and contractor alike.
Additional advantages
Time, efficiency and competitive advantages are not the only things Burton Hydro-Vac gains with DrillJet and their partnership with Jetstream. Customer loyalty, fuel savings and heightened safety also come to mind for their team. However, perhaps most importantly, the service and support they receive from Jetstream has made a world of difference.
“Jetstream is not just another manufacturer,” Burton said. “After the sale, the Jetstream team doesn’t disappear, but actually serve as a true partner to our business and constantly offer their expertise and support to ensure we have the products and
knowledge we need to best serve our own customers.”
A prosperous partnership
Staff from an El Paso based company drove to New Orleans to meet a manufacturer from the other side of the state. Chuck Burton from Burton Hydro-Vac
services is grateful they did.
“Burton Hydro-Vac may be the ‘little guy,’ but that doesn’t mean we take our work lightly,” Burton said. “At the end of the day, we are continually looking for ways to improve our business and ability to serve our customers. That is exactly what the DrillJet and our
partnership with Jetstream allows for.”
More information from Jetstream of Houston LLP, 5905 Thomas Road, Houston, Texas 77041, USA. Tel: 1 832 590 1300. Website: www.waterblast.com
*All images courtesy of Jetstream of Houston LLP
tube
nozzle
The DrillJet Tube Cleaning Nozzle from Jetstream of Houston offers durability and efficiency for smalldiameter tube cleaning applications with a wide selection of flow rates and sizes
Original equipment parts for reliable tissue conversion
Maintenance on tissue conversion lines is more reliable, efficient when operators have access to approved OEM replacement parts, says Adriano
Rubichi
Ensuring optimum performance and longevity of tissue converting equipment starts with choosing the right spare parts.
The efficiency of a production line is directly tied to the proper functioning of each individual component. However, in an everevolving industrial landscape where cost pressures often dictate procurement decisions, some tissue converters opt for non-OEM spare parts – only to regret it later.
Losses no tissue converter can afford
Maintenance is not just a routine task; it is a strategic decision that directly impacts productivity, efficiency, and cost-effectiveness. Companies that take a proactive approach to maintenance are better able to minimise downtime, extend equipment lifespan, and enhance operational reliability.
Fitting a non-OEM part into a Valmet line does not guarantee effectiveness. Over time, it can have negative consequences that
are not immediately evident but ultimately compromise machine performance.
As a machine manufacturer, Valmet ensures that OEM parts are designed with the correct materials, tolerances, and treatments to maintain peak performance.
The hidden costs of non-OEM parts
Any upfront savings from purchasing non-OEM parts are often offset by hidden costs that negatively impact the Total Cost of Ownership (TCO):
1. Lost efficiency
Overall Equipment
Effectiveness (OEE) depends on machine performance. NonOEM parts may not offer the same precision and reliability as OEM components, leading to production slowdowns.
2. Lost time
Unexpected part failures or malfunctions can result in prolonged maintenance times and expensive repairs. NonOEM parts can significantly damage tissue converting machines, leading to extended
VALMET
production line downtime and costly intervention efforts.
3. Lost safety
Non-OEM parts may not comply with safety regulations and could expose workers to additional risks. Machine operators must be confident in the reliability of the components they use daily.
Investing in genuine OEM parts eliminates these risks while providing substantial advantages in terms of savings, productivity, and time management.
Customer portal: your maintenance hub
Maintenance is most effective when you have the right tools at your disposal. That’s where
Valmet’s Customer Service Portal comes in. It simplifies maintenance management, providing direct access to technical documentation, spare parts lists, and proactive recommendations, allowing customers to schedule interventions, monitor part availability, and reduce unexpected downtime in a fully autonomous manner.
To further streamline procurement, the Valmet Webshop offers real-time access to lead times, prices, and recurring maintenance orders, ensuring that customers can plan their maintenance effectively without disruptions.
Through these tools, customers gain access to essential features such as:
l Exploded views for clear identification of parts
l Technical Improvement Programs (TIPS) to enhance machine performance
l Intervention reports for detailed maintenance history
l Real-time machine data for smarter decision-making
With more than 442 companies on board, 3,000+ active users, and more than 5,000 logins per month, Valmet’s digital products have become essential for simplifying maintenance and giving customers full control over their equipment.
Expertise-driven spare
parts planning
To further enhance maintenance efficiency, Valmet has developed recommended spare parts lists, incorporating the extensive technical experience matured over the years. These lists are particularly valuable for new production lines where customer knowledge is still developing, ensuring that essential components are available to minimise downtime
and maintain optimum operation.
Each Recommended Spare Parts List is structured, and based on the machine’s Bill of Materials (BOM) and refined through a wear assessment process, ensuring that customers prioritise the most critical components while optimising maintenance schedules and inventory management.
Looking ahead: make the right choice for your machines
Spare parts management is not just about reacting to breakdowns – about planning ahead. By choosing Valmet OEM parts, customers invest in reliability and long-term success. If readers have any questions or would like a free consultation, reach out to your sales representative or visit Valmet’s Customer Portal.
More information from: Valmet Corporation, Keilasatama 5, FI02150 Espoo, Finland. Tel. 358 (0)10 672 0000. Website: www. valmet.com
Adrino Rubichi, Business Transformation and Spare Parts Manager at Valmet Tissue Converting
Barrier paper wrapper for chocolate bars
During a six-month pilot period, new paperbased wrappers have replaced conventional polypropylene for Orkla Suomi’s Panda Milk chocolate bars in stores across Finland. The new wrapper is based on UPM’s Asendo Pro 75 g/sqm paper, which has suitable grease barrier properties for milk chocolate.
A cold-seal lacquer, which has been applied to sealing areas, enables the paper-based package to be sealed on the confectioner’s existing flowpack packaging machines, which are normally used to pack products in plastic. Asendo Pro is certified for food safety
(BfR, FDA), and the new packaging has undergone extensive testing, including shelf-life tests.
Orkla Suomi wanted to find paper-based packaging to support its goal of increasing the share of renewable packaging materials without compromising recyclability. UPM only sources fibres from
Heat-sealable paper to replace plastic
A recyclable, heat-sealable paper designed to replace plastic in packaging applications with high demands for sealing performance and recyclability has been developed by Billerud.
Based in Sweden, Billerud says it embeds sustainability in everything it does and when developing new high-performing packaging materials, the company knows it has a joint interest with converters and brand-owners to replace plastics with fossil-free materials. While ConFlex HeatSeal has already been successfully introduced in the bedding segment by a major Swedish furniture brand, its potential extends far beyond into further applications in industrial and hygiene packaging.
“With ConFlex HeatSeal, we offer a commercially viable, heat-sealable paper that supports businesses to transition away from
plastic. It delivers strong sealing performance and recyclability within existing paper recovery systems and works within slightly modified converting processes where Billerud provides transition support. It’s great to see how we live our purpose to make high performance packaging materials for a low carbon society through innovation,” commented Robert Torstensson, vice-president for the paper business area at Billerud. More information from www. billerud.com
sustainably-managed forests, where forest regeneration is ensured. Asendo Pro has been validated as recyclable (PTS method RH 021/97, cat II) in existing fibre recycling streams, which are widely available to consumers in Finland and in Europe.
“Chocolate can be a challenging
product to package in paper, due to its relatively high grease level. However, UPM has a solid product portfolio, extensive experience and the broad partner network needed to support the transition to recyclable paperbased packaging. Therefore, we are able to help converters and brands like Orkla Suomi with their packaging sustainability ambitions and to speed up the time to market of new packaging solutions,” explained Kirsi Lahtela, senior manager in product portfolio management at UPM Specialty Papers.
More information from www. upm.com
Recyclable packaging alternative for pasta
Italian pasta maker Astrabio has started packing its products in Koehler Paper’s flexible packaging papers. Koehler NexPlus Seal Pure, a heatsealable paper, maximises shelf life, protects the product and features strength properties that make it suitable for further processing on standard packaging machines.
The IRIS Bio brand stands for high-quality food and a sustainable agricultural model. Koehler Paper accordingly offered its producer a sustainable packaging alternative.
“With Koehler NexPlus Seal Pure, we offer a packaging paper with a significantly reduced carbon footprint in comparison to conventional plastic packaging, not to mention that it also boasts the significant benefit of being recyclable and conserving valuable
resources as a result,” said Mauro Moretti, flexible packaging paper sales manager at Koehler Italia. More information from www. koehler.com
Paper-based wrappers from UPM have replaced conventional polypropylene for Orkla Suomi’s chocolate bars
Billerud’s ConFlex HeatSeal has already been introduced in the bedding segment by a major Swedish furniture brand
Koehler Paper is packing pasta in one of its flexible packaging papers for the first time
SUN Automation Group to distribute Kolbus in North America
In a strategic partnership with Kolbus Group, which manufactures corrugating machinery, SUN Automation Group will serve as the exclusive US and Canadian agent and distributor for Kolbus machinery, parts and service, including the RD rotary die cutter and BX Motion product lines.
In addition, SUN will manage aftermarket parts and service for Hycorr rotary die cutters in support of the hundreds of Hycorr machines currently operating in North America.
This collaboration represents a major expansion of SUN’s product and service portfolio, reinforcing its commitment to providing world-class solutions for both independent and integrated boxmakers.
“The US corrugated market presents the biggest growth opportunity for Kolbus, and this partnership with SUN Automation Group positions us to better serve customers in this key region,” said Dr Thomas Grimm-Bosbach, chief executive of Kolbus Group.
“We are fully committed to the corrugated marketplace and excited to work alongside SUN, a trusted leader known for its service and innovation.”
By leveraging SUN’s established infrastructure and aftermarket
expertise, this partnership ensures unmatched domestic support, service and accessibility for the Kolbus product line.
“Kolbus aligns perfectly with our mission to deliver the best-in-class technology, innovation and support to the corrugated industry,” said Greg Jones, executive vice-president at SUN Automation Group.
“Our partnership is built on trust, confidence and a shared commitment to providing boxmakers with high-quality, performance-driven solutions.”
As the exclusive US and Canadian distributor, SUN’s aftermarket support will provide a seamless experience for existing Kolbus and Hycorr customers, delivering a high level of service and reliability. More information from www. sunautomation.com
Nature range that is fully recyclable
Building on more than 130 years of pulp production, Sweden’s Rottneros Group has long been advancing responsible alternatives to traditional packaging. Its Nature range of trays are crafted using FSCcertified raw materials from North European sources and produced with 100 percent renewable energy.
Made from 86-98 percent renewable materials, the trays incorporate barrier properties designed to extend the shelf life of food, while reducing plastic content to below 10 percent. They are recyclable in paper streams, in line with CEPI and 4EverGreen protocols, and offer
Nature trays from Rottneros are created using FSC-certified raw materials from North European sources and produced with 100 percent renewable energy
the added benefit of having biobased inner liners that can be separated and composted. The trays are designed to
support sustainability efforts, and also provide superior functionality. The lightweight, sturdy trays, made from virgin
fibres, meet strict hygiene standards and are compatible with Modified Atmosphere Packaging (MAP) and Vacuum Skin Packaging (VSP). With optimised barrier linings, the trays extend food shelf life for up to 50 or more days, thus reducing food waste.
Nature trays from Rottneros are designed for easy integration into existing production lines, with both standard and tailormade sizes available. The trays are compatible with plastic formats, making the transition to renewable materials both costeffective and efficient.
More information from www. rottneros.com
The Sun Automation and Kolbus teams (l to r): Gokul Gopakumar, technology and business development chief at SUN Automation Group; Greg Jones executive vice-president of SUN Automation Group; Chris Kyger, president of SUN Automation Group; Dr Thomas GrimmBosbach, chief executive of Kolbus Group; Rudiger Nitz, partner at Max Valier Holding; and Jeff Dietz, president of Kolbus America
Quality packaging for crystal glassware
Collaboration between Mondi and Zwiesel Glas, a Bavarian producer of high-quality crystal glassware, has resulted in bespoke packaging for the Handmade collection, a range known for its craftsmanship and fine design, which required styling that reflected the same standard of quality and precision.
Zwiesel’s Handmade collection features delicate, manually-blown glassware. In its Grünburg corrugated board plant in Austria, Mondi designed packaging that protects the fragile items while providing a premium ‘unboxing’ experience. The outer packaging is made from 190gm uncoated containerboard with offset printing, embossed with the Zwiesel Glas logo and silver foil accents. Inside, flexo-printed layers add a refined aesthetic touch.
Created specifically for the Handmade collection, Mondi’s design not only complements the craftsmanship of the glassware, but also ensures that customers receive a product that reflects the quality and care inherent in the Zwiesel Glas manufacturing process.
Lisa Müller, director of brand & product management at Zwiesel Glas, commented: “Our hand-made pieces are designed to create memorable moments. The packaging plays an integral role in delivering this experience from the first interaction.”
The companies’ collaboration was recently acknowledged with the Wellpappe Austria Award 2024 in the ‘Newcomer’ category for a custom suitcase design developed for a new product line.
More information from www.mondigroup. com
Mondi and Zwiesel Glas have collaborated to produce award winning packs for delicate glassware
GREEN PACKAGING NEWS
Paper-based pouches for Iberian dishwashers
Collaboration between Mondi and Proquimia has resulted in the launch of paper-based stand-up pouches for dishwashing tabs in Spain and Portugal.
Mondi’s internal product impact assessment indicates that the new design has significantly lower carbon dioxide emissions from cradle to gate compared with the previous plastic pack. The assessment compares typical mono-PE (37 percent PCR) stand-up pouches with Mondi paper-based (FBP 95/5) stand up pouches (end-of-life EU27).
The flexible StandUpPouch contains 20 water-soluble dishwashing tabs. Created using Mondi’s re/cycle Functional Barrier Paper 95/5, the new pack is a paper-based alternative to replace the previously used plastic version.
As part of Mondi’s re/cycle portfolio, the paper-based pouches are designed to meet
the recyclability requirements for Spain and Portugal. The entire pack, including the zipper, contains a more than 85 percent paper share, enabling it to be disposed of through paper recycling streams in both countries.
The paper-based re/cycle StandUpPouch is manufactured in-house at Mondi: first the kraft paper is made from responsiblysourced fibres, then coated to provide the barrier properties needed to protect the tabs inside and finally printed, slit and converted to the final pouch, ready for filling and sealing.
Mondi and Proquimia collaborated to help both companies continue to move towards their own sustainability goals. Alessandro D’Agostino, business development manager for home & personal care at Mondi, explains: “Consumers across Europe are switching to household brands that have adopted a more sustainable
packaging solution. By closely collaborating with our customers, we aim to balance resource efficiency with the lowest possible environmental impact, meeting the demands of our customers and their end-consumers alike. In line with our MAP2030 commitments, Mondi is actively working towards creating packaging solutions that keep valuable raw materials in circulation.”
Cristina Arola Vilella, packaging manager at Proquimia, adds: “The long-term aim is to introduce
Coloured kraft board that is recyclable
Eska Brown, an addition to the Antalis range of paperboards, is made from 100 percent recycled content and is free from PVC.
It also offers a kraft finish that provides a unique, sustainable look for point-of-sale (POS) and display applications.
Available in a thickness of 3mm and measuring 2,440 x 1,220mm, Eska Brown can be used for a variety of indoor applications, including POS signage, displays, hangers and luxury packaging.
It is also suitable for creating
lever arch files, ring binders and notebooks. The new range is compatible with UV inkjet, screen and latex printing. It can be easily die-cut and finished to any shape, making it a versatile choice for creative projects.
Eska Brown is an addition to the existing Antalis range of greyboards and comes with several certifications, including FSC, REACH and the EcoVadis Gold Medal. It is also food-safe and complies with ISO 9001 and ISO 14001 standards.
Paul Neale, product manager at Antalis, commented: “Antalis continues to extend its sustainable product portfolio with the launch of Eska Kraft, a
recyclable packaging throughout our entire portfolio and Mondi is the ideal partner to help us do this, while maintaining the high standards of quality that our customers and end-users expect. This collaboration strengthens Proquimia’s commitment to sustainability, a value we have upheld since our beginning –we’re really looking forward to developing our working relationship with Mondi.”
More information from www. mondigroup.com
coloured display board in large format sheet sizes to support customers to achieve that ‘sustainable look’ for their display applications. The unique solid kraft finish throughout, made from 100 percent recycled fibres, means there are no white edges left on display. Eska’s eco-friendly production processes and zero waste initiatives add to the sustainable merits of this new display board.”
More information from www. antalis.co.uk
Eska Brown is an addition to the existing Antalis range of greyboards
Mondi and Proquimia have collaborated in the launch of paper-based stand-up pouches for dishwashing tabs in Spain and Portugal
Paperboards reduce carbon footprint of beauty care brands
According to a recent Metsä Board study, optimising the choice of paperboard notably reduces the carbon footprint of packaging for beauty care and cosmetic brands.
The assessments, conducted by Metsä Board and verified by the IVL Swedish Environmental Research Institute, demonstrated the significant carbon footprint reductions achieved by switching to Metsä Board’s fresh fibre paperboard when compared to grades representative of European markets.
According to the study, switching from a solid bleached board (SBB) to Metsä Board’s folding boxboard reduces the carbon footprint of packaging by more than 50 percent, while replacing folding boxboard can achieve a 40 percent reduction or more. The compared grades represented board grades available in European markets. The reductions in carbon footprint are due to the high share of fossil-free energy in production
and the light weight of Metsä Board’s fresh fibre paperboards. Despite being lighter, Metsä Board’s folding boxboards are said to retain the durability and functional properties of traditional heavier grades.
“The beauty care and cosmetic sector is increasingly focusing on emission reductions along the whole value chain and it’s essential that we offer brands insights based on verified calculations to make impactful decisions,” said Anne Uusitalo, product safety and sustainability director at Metsä Board. “Optimising a customer’s packaging material with our fresh fibre paperboards offers them a tangible way forward to achieve their sustainability goals without compromising performance or quality.”
To support beauty care and cosmetic brands in their sustainability efforts, Metsä Board offers accurate information about the carbon footprint of its paperboard products and can also provide life cycle assessments
Switching from a solid bleached board to Metsä Board’s folding boxboard can reduce the carbon footprint of packaging by more than 50 percent
covering various environmental impacts to its customers. Similar verified assessments for its paperboards used in
pharmaceutical packaging were completed in March last year.
More information from www. metsagroup.com
Parcel Pack system simplifies parcel logistics
The automated Parcel Pack system developed by Lantech produces trays in letterbox format, allowing e-commerce retailers and fulfilment service providers to benefit from an efficient parcel logistics system.
The TE Parcel Tray Erector machine and the LA Parcel lid applicator produce up to 1,000 rectangular corrugated cardboard letterbox packages per hour. These compact systems are easy to integrate
Lantech’s TE Parcel Tray Erector and LA Parcel Lid Applicator are designed for efficient space saving and ease of use
into the shipping departments of e-commerce or fulfilment services.
The machines are designed for efficient space saving and ease of use. With their fully-enclosed design, the combination maximises security and minimises exposure to external elements. The ergonomicallydesigned tray magazine makes replenishment and handling easy.
Simple and precise adjustments make it possible to quickly achieve the desired settings, increasing productivity and reducing the risk of errors.
In addition, its unique design allows tray sizes to be changed in just five to seven easy steps. This makes it easy to adapt to different production needs.
With the TE Parcel and LA Parcel, Lantech believes that companies are able to optimise their production processes while meeting the highest standards of quality and efficiency. Both machines are also available separately.
More information from www. lantech.com
Afibre-based tray designed to meet the growing demand for sustainable alternatives in the fresh meat and convenience foods sectors was showcased at the Packaging Innovations & Empack show in the UK by FiberWise, a division of Hartmann.
Its alternative to rigid plastic trays is made from 100 percent renewable resources, reducing plastic usage by 70 percent compared to traditional PET or PP plastic trays. This reduction in plastic use contributes to a more circular economy, while maintaining the functionality and efficiency of current tray-sealing packaging systems.
As consumer demand for sustainable products continues to rise, FiberWise offers a packaging that aligns with these values. Consumers are increasingly moving toward fibre-based packaging, driven by its eco-
Fibre-based e-commerce packaging for beverages Sustainable packaging for fresh meat
A partnership between DS Smith and V. Rοubis, the creator of Bfresh Spitiko, has led to the development of innovative e-commerce packaging for three ranges of existing juice products packed in glass bottles. They collaborated to introduce a sustainable fibre-based pack to replace traditional wooden trays that were previously used to hold the glass bottles and protect them during transportation with the use of materials such as polystyrene foam or air cushions. The new packaging is comprised of fibre-based corrugated cardboard, with a compact casing and a luxurious look and
friendly nature and recyclability. The new tray integrates with standard re-pulping processes, and the separability of the tray components enables easy recycling of both the fibre and plastic parts, helping to repurpose materials in a way that minimises waste and supports
the circular economy. One of the key advantages of the tray is its proven compatibility with existing production lines and seamlessly integrates into standard tray-sealing machines. With minimal or no additional investment required, producers can adopt the new design with
feel. This is in keeping with the brand’s ethos around the delivery of quality products and the DS Smith packaging also utilises as few materials as possible in order to increase the number of
casements that can be packed and transported.
In addition, the corrugated cardboard casing includes a QR code that links to Bfresh Spitiko’s e-commerce platforms online
ease. FiberWise trays are made to run at high speeds on existing tray sealer lines, sealing against a variety of standard top film options, ensuring a plug-and-play experience that is both efficient and cost-effective.
More information from www. hartmann-packaging.com
and features a graphic design that is bold and eye-catching for consumers.
Vasilis Roubis, chief executive and founder of the Bfresh Spitiko range, said: “We have loved the whole process of working with DS Smith to develop this new sustainable packaging solution for these popular e-commerce products, and we are proud to have shared in this expertise. We want to ensure that our packaging is of the best quality possible and our customers expect us to meet these high standards too”.
More information from www. dssmith.com
FiberWise is an alternative to rigid plastic trays made from 100 percent renewable resources, reducing plastic usage by 70 percent
DS Smith has produced innovative e-commerce packaging juice products that are packed in glass bottles
NBCo launches Fast Forward 50
An innovator in moulded fibre packaging has launched Fast Forward 50, an initiative designed to help brands take their first step in transitioning from singleuse plastic bottles. As part of NBCo’s commitment to driving real change in packaging, the company is offering 50 free fibre bottles to the first 50 brands that sign up, allowing them to test and trial the technology with their own products.
The initiative, launched at the World Economic Forum in Davos, removes barriers to adoption by providing brands with a viable, high-performance alternative to plastic. With more than 600 billion plastic bottles produced globally each year, NBCo’s regenerative, circular supply system offers a scalable solution to a growing environmental crisis.
“Fast Forward 50 is about action,” said Alvin Lim, founder and chief executive of NBCo. “We know brands want to move away from plastic, but transitioning supply chains can feel overwhelming. By offering these first 50 bottles for free, we’re helping companies take that crucial first step – without risk, without delay.”
NBCo’s fibre bottles are currently made from bamboo and bagasse, renewable plant materials that offer high durability and strong barrier protection against moisture and oxygen. Samples have been tested and certified recyclable and biodegradable against brand requirements, providing a sustainable alternative to plastic.
Each participating brand will receive a 200ml bottle (122 x 60 mm) to test product compatibility. The bottles are suitable for both liquids and powders and are certified food-contact safe.
“50 bottles are all it takes to start real change,” added Kelvin Lin, vice-president of strategic partnerships at NBCo. “Brands often hesitate to take the first step, but this initiative will allow them to kick-start the preliminary barrier and compatibility tests and see first-hand how our bottles could work within their existing product lines and help stake-holders realise the feasibility of an alternative.”
NBCo is inviting brands across beauty, personal care, food, beverage and consumer packaged goods to sign up. Interested brands can register at info@nbco. world and bottles will be shipped directly to them.
Following testing, NBCo will collaborate with brands to customise and scale production, with a route to market as fast as three months, depending on final design and product requirements.
“The plastic crisis is not a waste problem – it’s a design problem and a production problem,” said Sian Sutherland, co-founder of A Plastic Planet and PlasticFree, during the launch event at Davos 2025. “With regenerative, circular solutions like NBCo’s fibre bottles, brands now have a realistic and rapid way to move beyond plastic and into a future where their packaging works in harmony with nature, packaging that literally disappears without harm.”
More information from www. nbco.world
Award for James Cropper’s coloured whisky-bottle wrap
The Packaging Redesign Award at this year’s Paris Packaging Week was presented to James Cropper for its collaboration with the Bruichladdich distillery.
Announced at the awards ceremony in January, the B Corp distillery’s Luxury Re/Defined range was recognised for demonstrating that premium spirits can be both sustainable and aesthetically beautiful.
Made for the Luxury Re/Defined whisky range, which includes The Bruichladdich Eighteen, The Bruichladdich Twenty One and The Bruichladdich Thirty, the industryfirst coloured wrap is the definition of conscious modern luxury. Made from paper pulp and moulded to the shape of Bruichladdich’s proprietary glass bottle, the packaging is recyclable.
Bespoke in colour and shape with unique emboss and deboss features, the design also includes a branded, oversized custom clasp feature. Using 100 percent virgin
fibre, the wrap is significantly lighter than previous secondary packaging without compromising strength or integrity, while significantly reducing Bruichladdich’s carbon dioxide emissions. The distillery’s wrap was created by UK-based James Cropper in collaboration with global creative partner, Thirst.
Heather Allen, product designer at James Cropper Paper Products, said: “This win is the perfect way to kick off the celebrations for the 180th anniversary of James Cropper, taking place this year.
“We have a long history of marrying innovation with sustainability and to have this recognised once again at the Paris Packaging Awards is much appreciated by the team. We are also very proud to be a trusted partner of Bruichladdich, whose bold ambition and values perfectly align with our own, helping create this industry-first.”
More information from www. jamescropper.com
Made from paper pulp and moulded to the shape of Bruichladdich’s proprietary glass bottle, James Copper’s packaging is recyclable
Pet snacks in paper-based cans
Pet snack manufacturing start-up DoggyLove has partnered with Sonoco and its paper-based Greencan containers to bring its organic, plant-based pet treats to market.
Originally founded in 1956 as a butcher’s shop, and then later a catering business, the family-run firm in Germany recently decided to take things in a different direction, re-inventing itself as a pet food manufacturer. Following extensive consultations with veterinarians throughout 2023, DoggyLove began trading in 2024 and needed to find a packaging partner, with whom to launch its new range of products.
“Our new business is personal to us, inspired by our own dog, a labrador called Peggy, who was part of our lives for 15 years,” said Christoph Wirth, who owns and runs the business with his wife, Konstanze. “Peggy was the inspiration for DoggyLove and our core mission now is to develop healthy snacks to promote the health and well-being of all dogs.
“We thought long and hard about what the right packaging was to present this product to market,” Wirth continued. “To reflect the values of our brand, it was very important to us that it was both high quality and sustainable. Initially, we wanted to use different packaging types from Asia for our products, but we quickly realised that it would entail the long delivery times and an increase in global political uncertainty for us. This has led us to decide in favour of a locally manufactured solution, which was also a perfect match with our values: Greencan, the paper-based can from Sonoco.”
He added, “Greencan was unlike anything we saw from any other packaging provider and it appealed to us on multiple levels because of the short delivery times, and because of its sustainability credentials, which are not only ethically important to us, but are also very important to our customers, giving us another angle to talk about in our marketing. Finally, the creative possibility of being able to employ full-surface printing on the packaging was also really appealing.
“As a new brand, the way in which we’re perceived is
important to us and Sonoco’s solution helps to reinforce our holistic brand image of responsible and sustainable production. We see this as just the beginning of our partnership and we’re already planning other potential products that would also be a perfect fit with this packaging.”
DoggyLove’s customers have also been impressed with the packaging, with early customer feedback describing it as ‘high quality’.
Sascha Di Nardi, sales manager at South Carolina-based Sonoco, commented: “It’s been a pleasure working with Christoph Wirth
and the team to bring DoggyLove products to the market. We’re delighted to have found a suitable sustainable alternative in Greencan for their packaging and are pleased to hear that they have had a positive response from their customers too. We look forward to continuing our partnership with DoggyLove in the future.”
The recyclable Greencan is made of 92-98 percent paperboard and features a wide range of barrier properties. Available in multiple shapes and sizes – from round, square or rectangular to oval, oblong or triangular – it is a ‘designed to recycle’ paper canister, providing a highly recyclable packaging solution, with robust barrier properties. It also features an integrated paper lid so when empty, the whole package will pass through the household paper recycling stream without any need to disassemble it. This makes it simple and convenient for the consumer to recycle.
More information from www. sonoco.com
The recyclable Greencan made by Sonoco and being used by DoggyLove is made of 92-98 percent paperboard and features a wide range of barrier properties
More freedom and flexibility for industrial communications
Anew IO-Link Wireless Gateway has been launched by SICK to provide more freedom and flexibility to industrial operations. Described as an Industry 4.0 solution, the link is said to reduce installation costs, deliver real-time data streaming and supports advanced analytics for improved efficiency without the need for expensive cabling.
As demand for wireless connectivity and data communication grows, Germany-based SICK says it is meeting evolving industry needs for intelligent, industrial communications and IIoT technology with a robust, easy-toinstall wireless IO-Link solution that enables data capture and analysis from multiple sensors.
The IO-Link Wireless Gateway features an intuitive design and enables real-time data streaming to enterprise and cloud platforms for advanced analytics, predictive maintenance and greater operational efficiency.
Ideal for applications where wired connections are impractical or impossible, the IO-Link Wireless Gateway is the next evolution of the IO-Link global, bi-directional, smart, industrial communication standard. It enables innovative new machine designs that weren’t previously possible and is also simple to retrofit to existing technology for unparalleled flexibility, futureproofed automation and greater scalability.
Comprising the IO-Link Bridge, IO-Link Hub and the IO-Link Master, the suite of wireless IO-Link systems is said to be the easiest way to make sensors and actuators wireless.
“IO-Link Wireless Gateways are part of fostering an advanced, adaptive manufacturing industry,” says SICK UK’s consultant Charlie Walker
Both the Bridge and the Hub can be used to feed data back to the master, with the IO-Link Hubs facilitating multi-sensor connectivity through their four IO-Link ports.
The IO-Link Master can support up to 16 sensors at once, with the SICK
Wireless IO-Link Gateway delivering smart connectivity at a distance of up to 20 m, with low latency of 5ms.
The IO-Link Wireless Gateway offers simple installation with ‘plugand-play’ functionality, eliminating the need for programming or complex wiring. It also ensures uninterrupted data transmission and accurate data collection through dynamic frequency hopping and blacklisting. Localised power cabinets reduce interference, voltage drops and electrical noise, to further safeguard data accuracy.
The point-to-point wireless communication system adapts to any existing data infrastructure on the PLC, while ensuring accurate data transmission. Using the ‘Connect X’ platform, it provides access to various IIoT interfaces, such as REST API and MQTT, as well
as multiple fieldbuses, including Profinet, EtherNet/IP, and EtherCat.
Charlie Walker, SICK UK’s data solutions consultant, comments:
“Now more than ever, wireless industrial communication systems, particularly IO-Link Wireless, are pivotal in realising smart factories. This technology provides all the benefits of SICK sensor intelligence with cable-free, simplified machine designs that enhance functionality and scalability. The SICK IO-Link Wireless Gateway also delivers versatility and mobility through remote control and configuration.
“IO-Link Wireless Gateways are part of fostering an advanced, adaptive manufacturing industry, bringing operations into the Industry 4.0 era and achieving unprecedented operational performance.”
Energy saving condensation technology aimed at pulp and paper mills
Condensation technology that is claimed will provide pulp and paper mills with better operating efficiencies, improved productivity and energy savings has been launched by Kurita America.
Originally developed by parent company Kurita Water Industries in Japan, the patent-pending Dropwise Condensation Technology uses continuous dosing into the steam line advance of the target heat exchanger to increase the
water repellence of surfaces, which greatly enhances heat-transfer efficiency. At the same time, steam consumption can be reduced, which leads to decrease fuel consumption and ultimately, lower greenhouse gas (GHG) emissions.
The steam generated by the boiler releases latent heat when it condenses on the surface of the heat exchanger and stays in the form of a film. This is a significant factor that inhibits heat conduction in production processes. Dropwise Condensation Technology is said
to eliminate this thin water film, and has the ability to reduce steam consumption by five to ten percent, according to Kurita’s field results.
“We are very excited to offer this unique technology to our customers here in the US and Canada,” said Joe Hoyt, director of heavy industry at Kurita. “Kurita Dropwise Condensation Technology has helped our customers around the world cut costs while also reducing water use and carbon emissions.”
Blowers with magnetic bearings launched by Runtech Systems
A new model of turbo blower for paper machine vacuum systems has been launched by Runtech Systems. The RunEco EP650 AMB Turbo Blower features active magnetic bearings.
The design of EP Turbo Blowers features impellers mounted directly onto the motor shaft. This design both simplifies the system and enhances the blower’s reliability, as it requires just two bearings for the entire blower.
Moreover, the compact design expedites the installation process, making it swift and straightforward. With active magnetic bearings, these turbo blowers not only boast increased energy efficiency but also require less maintenance, further enhancing their appeal and reducing long-term operational costs.
Ville Lahdensuo, R&D director at Runtech Systems,
commented: “We have been investigating alternative bearing technologies to expand our
range of offerings. Runtech has already implemented active magnetic bearings in the RunEco
Kurita Dropwise Condensation Technology is part of a portfolio of value-added offerings that refers to specific products, technologies, and business models that are highly effective in saving water and reducing GHG emissions and industrial waste. Kurita’s technologies also help improve plant productivity and profitability across a range of industries, including paper and pulp production processes. For more information from www. kurita.co.jp/english
EP1000 at a paper mill. Active magnetic bearing technology is a significant advancement toward more sustainable papermaking, offering remarkably low total cost of ownership. The compact size and material efficiency of EP Turbo Blower technology, coupled with reduced energy consumption throughout its lifespan, make it an unparalleled solution.”
Hannu Kääriä, sales director of Runtech Systems, added: “Runtech consistently enhances its product line to deliver efficiency, customer satisfaction, and ecological benefits. EP Series Turbo Blowers have been pivotal in driving energy efficiency in paper mills for two decades. Today, we have sold over 1,100 Turbo Blowers globally. Given the average energy saving of 45 percent, this translates to energy savings of 2.6 TWh and a reduction of 781,000 tons of
Magnetic bearings provide frictionless operation for Runtech’s new range of RunEco blowers
carbon dioxide a year.
“We actively collaborate with our customers to deepen the understanding of their operational needs, driving both efficiency and cost-effectiveness. A milestone was achieved in September when the Kotka factory celebrated the production
of the 1000th EP Turbo Blower.”
The RunEco EP650 AMB is equipped with shroudless impellers, precision-engineered from a steel alloy forging to ensure maximum strength and dimensional stability. The precise axial force measurement provided by magnetic bearings
has enabled Runtech to refine the impeller design, enhancing process efficiency further. RunEco EP Turbo Blowers boast an impressive wire-to-air efficiency exceeding 60 percent across a broad operating range, peaking at more than 70 percent. Active magnetic bearings offer a
frictionless operation, eliminating any contact between moving and stationary parts, which also negates the risk of oil leakage and is highly resistant to impeller build-up due to the completely oil-free operation.
More information from www. runtechsystems.com
Fabric cleaning system maximises dryer section cleanliness, sheet runnability and machine efficiency
With the CleanLine Extract360, full-line supplier Voith has launched a highly-effective fabric cleaning system for the dryer section of paper machines.
The system is designed to overcome limitations of conventional dryer fabric cleaning, and is claimed to offer excellent cleaning results, reliably removing wastewater, and extending fabric life by reducing cleaning pressure. By keeping the fabric, the cleaning system itself and the entire dryer section cleaner, the technology makes a significant contribution to the runnability of the machine and reduces the risk of paper defects.
The increasing processing of recycled fibres in paper production leads to higher contamination of the fabrics, rolls and equipment in the dryer section, thereby adversely affecting machine efficiency and paper quality. For optimum cleaning results and maximum machine performance, Voith’s proven Extract cleaning system is based on a combination of two principles: First, multidirectional cleaning removes contamination both on the surface and in the structure of the fabric. Second, the positioning of the cleaning head after the roll
Voith’s CleanLine system is said to offer excellent cleaning results, reliably removing wastewater, and extending fabric life by reducing cleaning pressure
enables additional dirt removal on the non-paper side of the fabric.
“The newly developed Extract360 cleaning head builds on the market-proven principles of CleanLine Extract4D and provides even more ways to reduce the negative effects of contamination in the dryer section,” explains Nick Lampart, product manager at Voith Paper.
l Edges and joints of conventional cleaning heads facilitate the accumulation of contamination during production. The generative design of the Extract360 cleaning head minimises these
interference points, avoiding self-contamination and ensuring consistently high cleaning performance.
l The flow-optimised vacuum channel of CleanLine Extract360 is merged directly with the cleaning zone, enabling improved removal of wastewater and ensuring maximum functionality and reliability between maintenance shutdowns.
l With flow-optimised highpressure channels, the jet quality of the cleaning nozzles is significantly improved. Based on specific customer requirements,
this enhancement can either increase the cleaning effect at the same pressure level or achieve an equivalent result at lower pressures, reducing strain on the fabric.
The technology is already in use in a number of paper mills where operators have reported significant improvements in fabric cleaning and confirmed efficiency gains following the system’s installation.
CleanLine Extract360 is available as part of a complete cleaning system or as an upgrade to existing DuoCleaner or CleanLine Systems to achieve higher cleaning effects and better wastewater removal. With an upgrade, most of the original components can be retained.
Voith’s CleanLine portfolio includes cleaning systems for the forming, press, dryer and coating sections of the paper machine. Continuous development of these systems is aimed at achieving the best cleaning performance combined with ease of maintenance and machine availability.
More information from www. voith.com/corp-de/papermaking/ cleanline.html
Enhancement for hygienic and kitchen towel embossing – without water
Tissue embossing is said to have been taken to the next level by Valmet, delivering much more caliper, increased softness, reduced paper consumption, up to 60 percent energy savings, and improved operational safety – all without using any water.
Valmet’s Warm-up Next process is claimed to unlock new configuration possibilities for both hygienic and kitchen towel products, enabling manufacturers to achieve outstanding performance and maintain a competitive edge in an increasingly demanding market.
Warm-up Next expands the benefits of Warm-up Contactless by introducing pre-embossing capabilities for outstanding results on finished products, offering endless possibilities for product configuration, both for hygienic and kitchen towels
products, with pre-embossing micro as an example.
The Warm-up Next process seamlessly integrates a single or double rubber-to-steel preembossing station into existing embossing units, without significant layout changes to tissue converting production lines in the case of a single rubber-to-steel pre-embossing station.
Tissue manufacturers will be able to easily achieve all possible finished product configurations for any tissue product format while maintaining the highest standards in tissue characteristics, quality, and performance. This means increasing product caliper by up to 50 percent or using less paper while improving overall process efficiency.
The Warm-up Next process eliminates the need for a water source, removing the tissue wetting and drying steps during
Valmet’s Warm-up Next process eliminates the need for a water source, removing the tissue wetting and drying steps during production
production. This proves that outstanding embossing results are achievable without using water, with no compromise to the end-product quality. Furthermore, the process ensures that the complexity of the production line remains unchanged. The installation of a pre-embossing station does not alter a machine’s functionality, requires no modifications to existing equipment, introduces no additional complexity for
operators, and does not demand new maintenance skills.
Valmet Pivot Solutions serves as research and testing lab providing a variety of services and technologies conducted by the company’s experts. Among these services is prototyping and trialling embossing services using customer tissue samples for realworld insights into how Warm-up Contactless and Warm-up Next Process perform and are tailored to specific applications.
Voith to expand its US roll service centre
Voith Paper is to modernise and expand its US roll service centre at West Monroe in Louisiana, in a multi-million dollar investment that is the German engineering group’s largest in North America. The move is in response to customer demand in the mechanical roll service and roll cover business.
First opened in 1991, the facility is said to be the leading roll service centre in North America. The 50 percent expansion will add workspace for growth.
Voith says the project will result in a faster and “more seamless”
servicing, expand capacity and enhance logistics processes.
The expansion is expected to begin in mid-2025 during which
the facility will remain fully operational.
“At Voith Paper, we are committed to the paper industry and meeting the needs of our customers,” says Jeff Berg, vice president of operations FRS NA at Voith Paper. “By investing in the West Monroe location and optimising our internal processes, we will provide more efficient, reliable and timely support to paper producers in North America. This project underscores our long-term commitment to our customers, employees and the local community.”
Voith Paper’s US roll service centre in Louisiana is being expanded in response to demand from thepaper industry
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PROJECTS & CONTRACTS
Successful start-up of a FibreFlow drum pulper in India
Anew recycled fibre line has been started up by Andritz in the N.R.Agarwal Industries mill at Vapi in India.
Described as ‘state of the art’, the line comprises a four-layer paper machine approach system, a broke handling system, and a fibre recovery system to process a mixture of SOP, CBS and highbright paper.
With a capacity of 685 tons per day, the line provides recycled fibre for the largest coated duplex board machine in India.
Andritz supplied innovative technology and equipment to improve capacity and reliability, including:
l the largest FibreFlow drum Prime (FFD) in India with a length of 32m and inner diameter of 3.5m for gentle slushing and
The installation team at N.R.Agarwal’s Vapi mill in India
efficient removal of coarse contaminants with the minimum of fibre loss l a PrimeScreen X, including an innovative PrimeRotor, for enhanced screening efficiency
and significantly reduced energy consumption l a compact paper machine approach flow (PMA) system for even and stable pulp supply with lowest energy consumption
High-capacity winder ordered by Jingxing Holdings in Malaysia
An OptiWin Drum two-drum base winder has been ordered from Valmet by Jingxing Holdings for its PM3 board machine in Malaysia.
Objective is to have highcapacity winding technology that meets the requirements of the board machine. The start-up of the winder is scheduled for 2026. The value of the order will not be disclosed.
“We wanted a supplier that can offer us advanced winding solutions supported by strong references and technical expertise. We chose Valmet because their winders are
equipped with technologies necessary for high-capacity board manufacturing,” says Liao Changlv, vice general manager at Jingxing Paper.
Ville Savolainen, sales manager for board and paper mills in the paper business line at Valmet, added: “The customer wanted a supplier capable of providing proven and advanced winding technology – our OptiWin Drum two-drum base winder helps them reach their long-term investment targets. This project strengthens Valmet’s position as the preferred supplier for high technology winders and will
further enhance our long-term partnership with the customer.”
Valmet’s delivery will include an OptiWin Drum two-drum base winder with automatic functions such as set change with core and tail gluing and slitter positioning, an OptiCart Stream parent roll cart, and horizontal transfer rails. The delivery will also include spare parts packages and Valmet Industrial Internet solutions with connectivity.
The winder will handle parent rolls with a width of 8,660mm at a design speed of 3,000 metres per minute. The PM3
and maintenance.
Subbiah Venkatesh, technical operations chief at N.R.Agarwal, commented: “We are delighted with the successful start-up of the recycled fibre line. The experts from Andritz have been highly professional and supportive throughout the project. We are confident that the line will enhance our production capabilities and contribute to our sustainability goals.”
N.R.Agarwal Industries was founded in 1993 and pioneered the use of 100 percent deinked wood-free recycled furnish for paper products. The company manufactures recycled paper products such as duplex boards, writing and printing papers, and newsprint, for both domestic and international markets.
line produces kraft top test liner and recycled liner grades with a design basis weight from 70 to 200 g/sqm.
Jingxing Holdings (M) Sdn Bhd was founded in 2019 at Selangor in Malaysia. It is a wholly-owned subsidiary of China’s Zhejiang Jingxing Paper Joint Stock Co, which was founded in 1984. Today, Zhejiang Jingxing Paper is one of the market leaders in packaging board manufacturing industry in China, specialising in the production of packaging cardboard and household paper. Its main production site is at Pinghu in China.
PROJECTS & CONTRACTS
Energy and efficiency upgrade for PM3 dry end at Papierfabrik Jass
Following extensive upgrades to the predryer section and heat recovery on the PM3 line at Papierfabrik Jass’s mill at Fulda in Germany, the paper maker reports ‘great’ energy savings and significantly increased machine availability.
The upgrades, carried out by Voith in March 2024 during a month-long rebuild, are said to be starting to have an effect: The paper maker reports improved runnability and energy savings in the dryer section of PM3, which produces 280,000 tons of paper a year with basis weights from 120 to 140 g/sqm.
Michael Habeck, technical director at Jass, emphasises the smooth process and positive results of the measures: “Despite several parallel works, the rebuild went smoothly and within the scheduled time. Voith’s expertise and good teamwork have contributed significantly to this success. We are extremely satisfied with the innovations, which we see as an important building block for our future.”
Stefan Kiel, project manager at Voith Paper, added: “Our modular solutions are an effective way to modernise existing paper machines and unlock significant savings potential. With a rebuild phase of just under a month, we were able to noticeably increase the efficiency of the production processes at Jass and at the same time achieve energy savings in the dryer section.”
In the TG1 and TG2 dryer groups, Voith implemented a new Clean Design concept that was already
introduced at the Schwarza plant in 2015.
With this design, the drying process is carried out on internal guide rolls, which enables more convenient operation and has a positive effect on maintainability. In particular, the measure leads to an even more efficient and smoother production process. Modifications to the web stabilizers ensure stable web pickup from the dryer and good pocket ventilation.
The dryer fabric tension was optimised with redundant sensors and the cleaning system was converted to Voith’s CleanLine Extract4D, which cleans the fabric with four-directional water jets to increase the permeability of the fabric. This increases drying efficiency and significantly improves the runnability of the machine.
The TG3, TG4 and TG5 dryer groups were replaced and a more efficient EcoHood 65 dryer hood was installed. “With the rebuilt dryer hood, Jass can significantly
increase its energy efficiency,” says Torben Schlieckau, air systems chief at Voith Paper. Compared to conventional dryer hoods with a dew point of around 60 deg C, energy savings of up to 25 percent are possible. Thanks to its closed design, the EcoHood 65 encapsulates the dryer section, thus ensuring maximum energy efficiency. At the same time, it provides safe access to the system through lift gates, access doors and screen change gates or with the hood roof to ensure optimum operation and maintenance.
In addition, the EcoHood 65 is characterised by better process control. With improved energy recovery, the drying process is significantly more efficient and the paper machine is more economical to operate.
“For years, we have been supporting our customers in optimising their heat recovery systems,” says Schlieckau. At Jass, appropriate measures had already proven successful before the PM3. In 2017, the PM4 line was also
equipped with the innovative air system.
As part of the rebuild, the dryer section was also technically upgraded for a new operating width of 5,160 mm (compatible with PM4) and a stable production speed of up to 1,050 metres per minute. Existing automation systems for the paper machine were migrated to the new process control system (PCS7).
This state-of-the-art control system combines all previous individual Voith Paper control systems as well as the Voith QCS quality control system to ensure smooth and efficient operation. Voith says the successes at Jass are an impressive example of how a conversion to innovative and sustainable technologies can have an immediate and positive impact on both the bottom line and the environment.
To save energy, Voith offers various options in ventilation technology, including multilevel heat recovery systems for heating supply air, fresh water and whitewater heating and hall heating, as well as automation such as OnC.HoodBalance and OnC.HallBalance for optimised operation.
Jass is a family-run business in Germany with three divisions, JassFibre (recovered paper as raw material), JassPaper (containerboard) and JassBoard (corrugated board and cardboard sheets), the company covers the full paper cycle. Jass employs around 800 in Fulda, Rudolstadt/ Schwarza and Erfurt in Germany, as well as Gostyń and Dąbrowa Górnicza in Poland.
Pictured after the successful rebuild of the Fulda mill’s PM3 line by Voith for Jass are (from left to right) Philipp Katz, Stefan Kress, Oliver Meeß, Christoph König and Markus Luther
Drying section rebuild at Rexcell in Sweden
Rexcell Tissue & Airlaid has started up its PM1 line after a rebuild of the drying section at its Skåpafors mill in Sweden. With the project carried out by Toscotec, Rexcell has achieved the targets of substantiallyreduced PM1’s thermal energy consumption through the use of more energy-efficient drying technology and an increase the machine’s production capacity.
Toscotec’s customised rebuild is said to have delivered considerable gas consumption reductions and a significant increase in machine runnability. The rebuild has included a press section upgrade, the installation of a TT SYD Steel Yankee Dryer
with new steam and condensate system, and high-efficiency TT Hoods where the air system burners are specifically designed and tested for a range of fuels (LPG and biomethane). This enables more flexibility and a range of energy sources to be used.
For energy efficiency, Toscotec also supplied a Burner Management System, which precisely controls the combustion air, and TT Drying Equilibrium, a system that automatically regulates the air balance in the hoods, thereby ensuring maximum drying efficiency, faster basis weight changes, and an increase in production.
Lars Andersson, chief executive
Rexcell Tissue & Airlaid and Toscotec’s teams at the Skåpafors tissue mill in Sweden
of Duni Rexcell, commented: “The project was successful in reducing our carbon footprint. This is an important part of our medium-term efforts toward our 2030 Net Zero target. Toscotec’s energy efficient technology plays an important role in our mitigation
commitments.”
Luca Carmignani, project manager at Toscotec, added: “The cooperation with Rexcell team has been very effective throughout the entire project and we successfully achieved our shared target on schedule. Since start-up, PM1’s operation has been stable, and we have already achieved energy savings.”
Rexcell, a wholly-owned subsidiary of Duni Group, is said to operate one of the most advanced paper mills in Europe for the production of specialised tissue. The Skåpafors mill started production with its first paper machine in 1898. Today, Rexcell produces Airlaid, Tissue and Evolin products in a variety of colours.
Service agreement between DS Smith and Voith increases performance, efficiency and availability
DS Smith has extended the service contract with Voith at its Kemsley Mill in the UK for the entire stock preparation of four production lines for a further three years.
Voith’s service offerings for each machine segment of the production line offer papermakers direct access to the expertise of the leading full-line supplier.
At DS Smith’s Kemsley Mill in Kent, a service approach with regular inspections of all stock preparation equipment ensures optimum maintenance for resource-efficient production and high-quality stock.
“Stock preparation lines play a large part to help ensure we maximise the use of all materials that arrive at Kemsley whilst delivering on our ‘Now & Next’ sustainability strategy goal of
sending zero waste to landfill by 2030,” says Chris Harding, project engineering manager for DS Smith at Kemsley. “We are in the process of developing a new and improved fibre preparation line and we have selected Voith to supply our new drum pulper as part of our programme to replace older equipment in the mill.
Voith continues to be a trusted
service partner for inspection, maintenance, refurbishment and installation services at our site.”
Voith service reports provide comprehensive recommendations on critical components, including machine housings, rotors, and baskets, with the goals of maximising the useful working life of these wear parts and improving shut down planning.
This proactive approach increases the performance, efficiency and availability of the process equipment, ensuring the correct quality and quantity of stock to improve cost-effectiveness and productivity on the three paper machines.
“Our Original Equipment Manufacturer understanding, and equipment know-how ensures that repairs like bearing assemblies are at the right level of quality and support for the Kemsley team,” explains Russell Murray, service technician at Voith Paper.
Voith’s services are designed to provide optimum maintenance for machines and processes, ensuring that production runs smoothly and uses resources efficiently. Both reactive and preventive measures maximise the lifespan of the machines.
Inside DS Smith’s Kemsley mill in the UK, which has extended its service agreement with engineering group Voith
Replacement press roll for Mercer Rosenthal mill in Germany
Apress roll for the TwinRoll wash press at Mercer Rosenthal’s mill in Germany is being supplied by Valmet. The TwinRoll Press Roll is expected to ensure the availability and performance of the press and increase its lifetime. The replacement roll will be delivered during the second quarter of 2026. The value of the order was not disclosed.
“We value Valmet’s know-how and experience in the field of wash presses and their willingness to respond to customers’ needs. With their help, we can stock a strategic spare part that is unique on the market due to its modified and reinforced design and is intended
The Mercer Rosenthal mill in Germany, where a new press roll is being supplied by Valmet
to guarantee the availability of the wash press for years to come,” said Thomas Herzog, technical manager at Mercer Rosenthal.
Nils Anspach, product sales manager at Valmet, added:
“We are happy to deliver the replacement roll for the wash press at Mercer’s Rosenthal mill.
With Valmet’s proven design –over 4,000 pieces sold in presses and replacements worldwide – and long experience in wash press services, we can support the customer in increasing the availability and lifetime of the roll and the entire wash press area.”
Valmet’s Perforated Plate HF on
roll surface enables high drainage capability and a long lifetime.
Plates are assembled on a onepiece mantle, providing maximum support for high press loads. The roll has exchangeable edge rings and a three-chamber lining system for reliability and serviceability.
Mercer International is one of the world’s largest producers of market pulp and a growing leader in the solid wood products market. The company has facilities in North America, Europe, and Australia. The Mercer Rosenthal mill produces about 360,000 tonnes of elemental and total chlorine-free Northern Bleached Softwood Kraft (NBSK) pulp per year and 400,000 MWh of renewable electricity.
Mondi Neusiedler completes €20 million investment to improve energy efficiency and sustainability
Mondi reports that it has made good progress on the previously-announced €20 million investment programme at its Neusiedler mills in Austria, which produce uncoated fine papers. The full benefit of the upgrades is expected from the first quarter of 2025, including reduced greenhouse gas emissions and increased energy efficiency and operational safety.
The programme includes four key projects at the Kematen pulp and paper mill: rebuild of the recovery boiler and associated infrastructure to increase energy efficiency and improve overall performance; upgrade of the pulp dryer from gas burners for air heating to steam heat exchangers to eliminate emissions and further improve safety; installation of
a new steam accumulator to balance fluctuations in steam demand which improves efficiency and turbine performance; and revamp of the steam turbine with a new rotor to increase electricity generation. Additional enhancements include a new steam system and heat recovery at the paper machine, and winder optimisation to improve customer reel output.
The suppliers of the equipment and its installation were not revealed.
The programme also included upgrades at the Theresienthal site to improve the efficiency of the paper machine’s steam and condensate system, increase automation in the additive kitchen, and introduce a refined winder concept.
Mondi’s Neusiedler mill in Germany where a €20 million upgrade is expected to reduce greenhouse gas emissions and increase energy efficiency and operational safety
“We are proud to invest in technology that drives efficiency, reduces emissions, improves product quality, and strengthens our resilience. These measures will reduce our greenhouse gas emissions by 20 percent, and we will consume around a quarter less gas in future, all contributing to our sustainability commitments,” says Florian Döbl,
managing director of Mondi Neusiedler.
Furthermore, the upgrades will also reduce nitrogen oxide emissions by up to 10 percent and gas consumption by around 25 percent.
The investment programme was funded by Mondi with the support from the European Union – NextGenerationEU.
Stock preparation and a pulping line for Sun Paper’s Nanning mill
Sun Paper in China has ordered two stock preparation systems and a complete P-RC APMP (Pre-Conditioning Refiner Chemical Alkaline Peroxide Mechanical Pulp) line for its Nanning mill from Andritz.
Start-up is scheduled for the third quarter of 2025.
The new equipment will enable Nanning Sun Paper to increase the capacity of its paper production lines and to reduce energy consumption.
Andritz ’s scope of supply includes two state-of-the-art stock preparation, paper machine approach, UTM (under machine pulper), and broke systems to provide superior pulp for the two paper machines: PM11 produces high-quality testliner with a capacity of 1,438 admt/d, while PM12 produces high-grade offset paper with a capacity of 1,100 admt/d.
The P-RC APMP line, the seventh Andritz is supplying to Sun Paper, will have the capacity to process 450 admt/d of eucalyptus to provide high-quality pulp for the production of premium printing and writing paper. Andritz will supply core equipment from
the silo discharger to wood chip impregnation, bleaching, LC refining, screening, and rejects treatment.
The project also includes: l PrimeMSD Impressafiner for efficient wood chip pretreatment and optimum chemical impregnation,
effectively reducing energy and chemical consumption in the high-consistency refining stage l Eight sets of newly developed TwinFlo Prime refiners for user-friendly operation and high efficiency in reducing both freeness and shive content, with minimum maintenance requirements l PrimeScreen X for high screening efficiency while significantly reducing energy consumption.
Andritz will also provide installation supervision, commissioning, training, and startup assistance.
Ying Guangdong, deputy general manager and chief engineer of Sun Paper Group said, “Based on our long-standing partnership, we have full confidence in Andritz ’s commitment to deliver highperformance, reliable, and energyefficient technological solutions.”
Upgrade for Umka Cardboard Mill’s paper machine
The press section of Umka Cardboard Mill’s paper machine at Belgrade in Serbia is to be rebuilt by A.Celli.
The project will be carried out with cooperation between the Umka and A.Celli technical teams.
The machine produces coated board in weights between 180-450 gsm and has a width of 3,200mm with a design speed of 700 metres per minute. The press section upgrade will improve the coated board’s smoothness, the press dryness and the machine efficiency.
Commenting on the project, operations director Saša Dobrić
The Umka Cardboard Mill in Belgrade, where its paper machine is to be rebuilt by A.Celli
said: “We are looking forward to start this project with A.Celli, and knowing PMT’s experience will be instrumental in improving our operations. The collaboration
between our teams will be essential to achieve the expected results. While we are at the beginning of this journey, we are confident that this partnership
will bring lasting benefits to our production and efficiency.”
Founded in 1939, Umka Cardboard Mill produces recycled cardboard (white-lined chipboard) with an output of 220,000 tons per year. Umka’s recycled cardboard has a wide range of applications in the food and beverage, confectionary, pharmaceutical, chemical, tobacco and spare-parts industry. The board is also used for lamination in the production of transport packaging. Beside Serbia and EXYU countries, the mill successfully sells products to customers in 32 European countries.
Two TwinFloPrime stock preparation systems are being supplied by Andritz for Sun Paper’s Nanning mill in China
Papirnica Vevce starts up new vacuum system at its mill in Slovenia
ARunEco Vacuum System has been started up at Papirnica Vevče’s mill in Slovenia.
The delivery to the PM5 line included an EP600 Turbo Blower with EcoDrop Water Separator and EcoFlow Dewatering Measurement Systems for wire couch roll save all, press nips and press uhle boxes to help in determining the correct vacuum level and optimising energy consumption. Runtech’s local partner Flowtec supported the mill in the selection of correct valves for the process.
Project manager at Runtech Systems Leonardo Cavirani commented: “The cooperation with the Vevče team has been really good. Current power consumption of the turbo blower is better than guaranteed. We have shut down five liquid ring pumps and achieved savings of approximately 25 percent compared to the previous configuration. EP600 supplies vacuum to couch roll, wire vacuum boxes, transfer roll and felt boxes. EcoFlows now show what is happening in the dewatering process. These tools provide a possibility of further optimising the existing vacuum system.”
Runtech’s EP technology is said
to revolutionise vacuum systems in paper machines through the use of variable speed turbo blowers, achieving substantial energy cost reductions ranging from 30 to 70 percent when compared to conventional systems. These turbo blowers operate without water, eliminating the costs associated with water handling and treatment in traditional vacuum systems.
The variable speed feature of EP Turbo Blowers offers seamless optimisation capabilities, allowing for finelytuned vacuum system. They are designed to adapt swiftly, avoiding the inefficiency of throttling and minimising air losses.
The Papirnica Vevče paper mill in the greater Ljubljana area is
In brief
l Valmet is to supply a complete IQ Quality Management System package to one of North America’s largest pressure-sensitive laminate producers. It will be delivered to the customer’s Midwest facility and include IQ Moisturizers for moisture and curl control, IQ Silicone measurement, IQ Reflective Spectrometer measurement for adhesive, two IQ Single Sided Scanner S units, and closed-loop moisture MD/CD control and MD Silicone control.
a part of Brigl & Bergmeister, an international manufacturer in the paper and packaging industry with customers in more than 100 countries. At its two mills – the other is at Niklasdorf in Austria and produces high-quality paper for labels, packaging and special applications. Combined capacity at both sites is about 200,000 tons a year.
l Toscotec has recently completed a dryer section rebuild, including more than 10 TT SteelDryer cylinders, at a leading paper producer, the name of which is confidential. This group has placed numerous repeat orders relating to four different production bases in the USA. In North America, Toscotec has installed more than 70 TT SteelDryers to date.
Runtech’s EP technology is said to revolutionise vacuum systems through the use of variable-speed turbo blowers
Di Benedetto appointed manager at Essity’s Manchester mill
Essity, the leading global hygiene and health company behind household names such as Plenty, Bodyform, TENA and Cushelle, has appointed Giuseppe Di Benedetto as manager at its Trafford Park mill in Manchester, UK.
With more than 12 years of experience at Essity, Di Benedetto’s career has been in operations and manufacturing leadership. He has held key roles at Essity, including process engineer, operations
Nicholls appointed president of DS Smith
manager, and, most recently, site manager at Essity’s Altopascio mill in Tuscany, Italy.
In his new role, Di Benedetto will oversee all aspects of the Trafford Park mill’s performance, both financially and operationally. This includes full accountability for the factory’s results, managing costs and profitability, while ensuring non-financial outcomes such as safety, quality, sustainability, and overall site performance are achieved. Di Benedetto will report to Paul Davies, vice president for
manufacturing consumer goods, EMEA at Essity.
Commenting on his appointment, Di Benedetto said: “My ambition is to create an environment where colleagues feel proud to work—a site that thrives on collaboration, innovation, and mutual trust.
Trafford Park has a long-standing reputation for excellence within Essity, and I am eager to build on that legacy.
“From my first day here, I’ve been inspired by the dedication of the team. It’s clear they take
pride in their work, and I’m looking forward to joining forces with them to achieve our shared ambitions. I believe in fostering a culture of hard work balanced with reward – people should feel valued and enjoy coming to work each day.”
Tim Nicholls has been appointed as president of DS Smith, which is part of International Paper, reporting to IP chief executive Andy Silvernail. Nicholls has more than 30 years of industry experience including a variety of business and finance leadership roles. He has served as the finance chief of International Paper since 2018 and also held the same role from 2007 to 2011. From 2014 to 2018, Nicholls led IP’s Packaging business in North and South America and earlier in his career he was based in Europe as finance chief for IP Europe. He led the IP side of the integration planning for the combination with DS Smith and served as the interim leader of the combined business in EMEA since the close of the transaction.
“Tim is an exceptional leader with a passion for people and results. I look forward to working with him in this new leadership role where he can continue to build a strong team that will drive excellence,” said Silvernail.
Barber appointed managing director of James Cropper
Paul Barber has joined UK speciality paper maker
James Cropper as managing director of Paper & Packaging.
Barber’s appointment comes in James Cropper’s 180th year of operation and follows the unification of James Cropper Speciality Paper, Colourform, and Technical Fibre Products under one company name of James Cropper with the new brand essence –‘Making a Material Difference’. Having implemented a
transformation programme including a streamlined portfolio and operational improvements, James Cropper has also made several strategic key appointments with Paul Barber following the recent appointment of David Stirling as chief executive.
With more than 25 years of experience in the paper and packaging industry, Barber began his career as an area sales manager for Sonoco. Roles at Weidenhammer Packaging Group, Smurfit Kappa, DS Smith and Corrboard followed, before Barber took the reins as managing director of the Coveris Group.
Commenting on his appointment, Barber said: “During my tenure in the paper and packaging industry, I have long admired James Cropper for its history of quality manufacturing, innovation, navigating challenges and deeprooted ESG values.
“This role presents a unique opportunity to be part of a firstrate team. My focus will be on creating an environment where our employees can thrive and mobilising their knowledge and
expertise to accelerate bespoke solutions for our customers. I’ll also be aligning our strong operational ability and introducing new systems and processes to support our customer base.”
Management change at C&D Corrugating & Paper
Dirk Köllmeier has joined C&D Corrugating & Paper as the new head of sales for Europe & International. Later this year he will take over from Stefan Schröder, who is retiring after more than two decades as head of sales and managing director C&D Non-Food GmbH.
For the USA and Mexico, the business will continue to be managed by Adrian Beckett as head of sales Americas.
Köllmeier brings with him extensive experience in the European corrugated board industry and combines both technical and commercial expertise. Prior to his new role, he worked for one of the world’s leading packaging manufacturers, among others, and has a deep understanding of the industry.
Giuseppe Di Benedetto: new manager at Essity’s Trafford Park mill in the UK
Tim Nicholls, newly appointed president of DS Smith
Paul Barber, new managing director of Paper & Packaging at James Cropper
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Progress in pulp and paper is driving a sustainable future through collaborative innovation.
What role will the pulp and paper industry play in the future of the world? A key one. Innovations in the pulp and paper value chain will help enable the world’s transition to a circular economy and low carbon society, which is Real Progress that everyone can benefit from. solutions.abb/realprogress
What role will the pulp and paper industry play in the future of the world? A key one. Innovations in the pulp and paper value chain will help enable the world’s transition to a circular economy and low carbon society, which is Real Progress that everyone can benefit from. solutions.abb/realprogress
