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Industries Aims to Strengthen Global Presence, Explore High-Growth Sectors
to Lead the Way in Power Cables, High-Performance Conductors and OPGW
Wires Expanding into Fire Retardant, Solar & EV
Hi-Tech Machine
Engineering and Complex Cable
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48. GRIDCON 2025: A Defining Moment for Power Transition
KEI Industries Aims to Strengthen Global Presence, Explore High-Growth Sectors
KEI Industries envisions sustained growth in the coming years on the back of latest products like Next Gen Living KEI Conflame Green+, a halogen-free, low-smoke and eco-friendly wire; cutting-edge technologies like Salesforce software; strategic expansions, such as the Sanand plant in Gujarat for the manufacturing of high-end cables; strengthening of global presence in markets, including the Middle East, Africa and Southeast Asia; and through entry into new, highgrowth sectors. This was revealed by Mr. Anil Gupta, Chairman & Managing Director, KEI Industries Limited, during an exclusive interaction with the Wire & Cable India.
Mr. Anil Gupta, Chairman & Managing Director, KEI Industries Limited
Wire & Cable India: Can you provide an update on the recent developments at KEI Industries, particularly any significant product launches and technological advancements?
Anil Gupta: KEI Industries has always been at the forefront of innovation. We continue to introduce cuttingedge solutions to meet the evolving industry demands. One of our latest product launches is Next Gen Living KEI Conflame Green+, a halogenfree, low-smoke, eco-friendly wire designed for enhanced fire safety and environmental sustainability. This product aligns with the increasing demand for safer, greener electrical solutions across residential and commercial segments.
With the rapid advancements in technology, businesses are embracing innovative solutions to automate sales processes and streamline their operations. Such cutting-edge technology that has been introduced by KEI is Salesforce. Implementing Salesforce software will empower them to expand their channel partner reach, optimize marketing strategies and empower teams with real time access.
WCI: KEI Industries has been associated with major sports events like the IPL and Pro Kabaddi League. What has been the impact of these sponsorships on KEI’s brand recognition and market growth?
AG: Our partnerships with IPL and Pro Kabaddi League (PKL) have played a significant role in enhancing KEI’s brand visibility and consumer recall. These sporting events provide a platform to reach a diverse audience,
INTERVIEW
from industry professionals to retail consumers, on a national and international scale. Through strategic branding, digital activation and player engagement, we have been able to strengthen KEI’s position as a trusted and aspirational brand. This has led to higher brand recall, increased dealer confidence and greater consumer trust, contributing to our growth in both the retail and institutional segments. Sponsorships have also helped us reinforce KEI’s core values of strength, reliability and performance, aligning them with the spirit of sportsmanship
WCI: Can you share the latest updates on KEI’s expansion in Sanand?
AG: The Sanand plant in Gujarat is a key part of KEI’s long-term growth strategy. It is being developed as a state-of-the-art manufacturing hub with focus on producing high-end cables.
The project is progressing as planned and once fully operational, this facility will significantly enhance our production capacity, improve efficiency and support both domestic & international markets. The Sanand expansion is a crucial step in
strengthening KEI’s leadership in the power transmission and industrial cable segments.
WCI: Has KEI Industries made any new investments recently in terms of facilities, technology or strategic acquisitions?
AG: KEI has been making substantial investments to drive growth and innovation. Apart from the Sanand facility expansion, we are upgrading our existing manufacturing plants with cutting-edge automation and AI-driven quality control systems. We are also exploring strategic collaborations and acquisitions that align with our growth vision, particularly in renewable energy, data centers and smart infrastructure. Our focus remains on expanding production capacity, adopting sustainable manufacturing practices and leveraging technology to stay ahead of industry trends.
WCI: What are KEI Industries’ key growth areas and strategies for the next 3-5 years?
AG: Over the next 3-5 years, KEI’s growth strategy will focus on five key areas, including expansion in renewable energy & infrastructure,
Some of the key sectors that will boost the industry in the coming years include renewable energy, EV & smart mobility, data centers & IT infrastructure, smart cities & urban development, and manufacturing & industrial growth.
strengthening global presence, enhancing retail & distribution networks, technology-driven product innovation, and sustainability & green initiatives. With India’s push for green energy projects, we are strengthening our presence in the solar, wind and EV infrastructure segments. KEI aims to increase exports and establish deeper market penetration in the Middle East, Africa and Southeast Asia. We are also focusing on Tier 2 & Tier 3 cities, expanding our dealer network and leveraging digital marketing for consumer engagement. The company is investing in smart cables, fireretardant solutions and IoT-enabled monitoring systems to meet future market demands. KEI is committed to eco-friendly manufacturing, energyefficient products and reducing carbon footprints across our operations. Our vision is to maintain leadership in the wire and cable industry while expanding into new, high-growth sectors.
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WCI: What are your views on the current scenario and future growth prospects of the cable industry? Which sectors do you think will boost the industry in the future?
AG: The Indian cable industry is poised for robust growth, driven by rapid urbanization, infrastructure expansion and industrial advancements. Some of the key sectors that will boost the industry in the coming years include renewable energy, EV & smart mobility, data centers & IT infrastructure, smart cities & urban development, and manufacturing & industrial growth. The increasing adoption of solar and wind power will drive demand for specialized cables in green energy projects, while the rise of electric vehicles and charging infrastructure will create new opportunities for highperformance cables. We expect the boom in digital transformation and cloud computing to necessitate highcapacity data transmission cables. The
Our partnerships with IPL and Pro Kabaddi League (PKL) have played a significant role in enhancing KEI’s brand visibility and consumer recall.
government initiatives on smart cities, metro projects and high-speed rail will fuel demand for EHV and fire-resistant cables. The expansion of industrial units, coupled with Make-in-India initiatives, are set to boost the need for power and control cables.
At KEI, we are well-positioned to capitalize on these opportunities through continued innovation, expansion, and strategic investments in technology and sustainability.
Sterlite Set to Lead the Way in Power Cables, High-Performance Conductors and OPGW
Driven by strong market momentum, Sterlite is boosting capacity in the conductor and power cables domain and expanding globally. To meet rising needs for efficient power transmission, the company is concentrating on high performance conductors, high voltage and extra high voltage power cables, and OPGW solutions. Strategic technology upgrades and partnerships are key to its future growth. Sterlite’s CEO, Mr. Reshu Madan, talks about the progress in power transmission, increasing need for high-performance conductors, OPGW solutions and their strategic investments in HVDC & HVAC cables.
Wire & Cable India: What are the major technological advancements in the power transmission sector?
Reshu Madan: One of the key challenges in the power transmission and distribution industry is the transportation of bulk electricity over long distances. This is where technologies like High-Voltage Direct Current (HVDC) come into play. Currently, two to three HVDC tenders have already been released, with more expected in the near future.
Mr. Reshu Madan, CEO, Sterlite
INTERVIEW
Transporting large quantities of power relies heavily on advanced systems such as HVDC, but India faces obstacles due to a lack of technological and manufacturing capabilities in this area. The country does not produce its own HVDC technology and instead depends on imports. Even multinational companies operating in India rely on foreign HVDC components.
The growing demand for HVDC components in Europe, driven by the expansion of renewable energy, has created capacity shortages globally. As the former head of supply chain management (SCM), I frequently visited European factories before becoming CEO. European manufacturers have already committed to deliveries until 2030. While India plans to enter this sector, it is hindered by inadequate technology and reliance on just a few OEMs. This is a critical area where significant technological advancements are needed on a large scale.
Securing right-of-way and land presents another substantial challenge to transmission developers. Additionally, from a technology perspective, grids are becoming increasingly congested. To address this, there is a growing need for highperformance conductors. The demand for high-performance conductors, such as carbon core conductors, is steadily increasing to help decongest the existing grid. This is an area where we are actively working and expanding our capacity.
Further, with the expansion of tariffbased competitive bidding in India, there is increasing pressure on Indian
We have expanded fiber capacity from 48 to 96, and now to 144 fibers.
OEMs to meet demand. The demand for primary equipment such as transformers is also rising. Specifically for conductors, our manufacturing capacity is booked for the next 12 to 14 months. To meet future demand, we are investing in additional CAPEX to expand our conductor manufacturing capacity from 100,000 to 150,000 tons.
All these advancements will undoubtedly propel the power transmission industry to the next level.
WCI: How is Sterlite incorporating technological advancements to enhance performance and reduce costs? RM: A couple of key innovations stand out. One is the introduction of alloy conductors for the tariff-based competitive bidding (TBCB) market. These conductors were designed to enable more power flow within the same corridor while improving efficiency. They are lightweight and have higher ampacity. Not only do they allow for greater power flow, but they also reduce the need for large transmission towers. Optimizing tower design decreases civil construction costs and speeds up both construction and manufacturing. In terms of total cost of ownership (TCO), this innovation makes the entire system far more efficient and cost-effective than what we had two or three years ago.
On the optical ground wire (OPGW) front, data transmission has become increasingly critical because of widespread digitalization. With many data centers shifting from Europe and America to India, the demand for better infrastructure is booming. While underground optical fiber cables exist, we are focusing on increasing fiber capacity in OPGW. We have expanded fiber counts from 48 to 96, and now to 144 fibers. In highly congested areas like Mumbai and Pune, we have successfully implemented 144-fiber OPGW solutions.
Further, we are advocating and educating other utilities on the benefits of increasing fiber capacity in OPGW and adopting AL59 conductors for better efficiency. In areas facing grid congestion, our carbon core conductors, developed in partnership with CTC Global, provide a highly effective solution. All these solutions bring in higher performance & reduce overall cost for the utilities.
WCI: How has Sterlite performed in recent quarters, and what are its key business achievements?
RM: Last quarter was one of the best for Sterlite’s Global Products and Services (GPS) division. By December, we had secured orders worth INR 6000 crores, and we expect reaching INR 7500 crores by the end of the financial year.
Our business is well-defined, with orders coming from EPCs, state electricity boards, and industries. Last month, we secured INR 250 crore order for 220 kV power cables from Adani Power. In the reconductoring segment, we received major orders from DVC,
In the cable business, we have grown significantly. Two years ago, our revenue was around INR 450 crore, but today, we are clocking about double the value in power cables.
Our new greenfield plant will support production of HVDC and HVAC cables upto 550 kV and it is expected to be operational in the next year.
GETCO, WBSETCL, and OPTCL. We are also L1 in several utility tenders, including those in West Bengal and Gujarat, and expect further orders.
On the conductor front, we continue to receive orders from KEC, Kalpataru, and L&T, who regularly engage with us for their projects. Moreover, on the export front, we have secured multiple orders from Africa and parts of the Middle East, thereby expanding our global footprint.
I am fully confident that Sterlite will further solidify its position as a pioneer in the conductor and cable market.
WCI: How is Sterlite aligning its business to market demand?
RM: Our business is growing steadily, driven by strong market tailwinds in India and exports. To meet demand, we are unlocking additional capacity through CAPEX investments and operational efficiencies.
We also have a transmission infrastructure development business, which gives us a clear five-year visibility on upcoming projects. With insights into government-planned projects, we can align our capacity expansion accordingly. For instance, our conductor capacity will be expanded from 100,000 to 150,000 tons, and we are further improving operational efficiencies.
In the cable business, we have grown significantly. Two years ago, our revenue was around INR 450 crore, but today, we are clocking about double the
INTERVIEW
value in power cables. Our Haridwar plant is now fully utilized, so we are investing in a new greenfield plant to enhance production capacity upto 550 kV HVDC and HVAC cables.
Going forward, our focus will be on both expanding our global footprint and solidifying our domestic market share.
WCI: What are the key products or innovations Sterlite is focusing on as of now?
RM: For cables, we are advancing in the solar cable segment and will further be developing rubber cables. Additionally, we have plans to introduce MVCC (medium voltage covered conductors). Being lowhanging fruits, these are relatively easier and quicker to implement.
On the higher end, where there is a niche opportunity, our new greenfield plant will support production of HVDC and HVAC cables upto 550 kV and it is expected to be operational in the next year.
As for conductors, we continuously focus on bringing in incremental innovations and are currently focusing on covered conductors. In terms of OPGW, we have already reached 144 fibers, and we are evaluating the next market trends. Some developed markets are now transitioning to 192-fiber solutions, and China has already moved towards 192-256 fibers. We are actively assessing these advancements to ensure that we remain competitive and wellpositioned to serve our customers effectively.
WCI: What is the rationale behind Sterlite’s restructuring?
RM: We announced the demerger of Sterlite into two entities: Global Products & Services (GPS) under Sterlite Transmission Ltd (Sterlite), which I head, and the transmission infrastructure business under a
separate company (now branded as Resonia Ltd).
Unlocking new opportunities and growth avenues require different types of investors. Since infrastructure and GPS businesses attract different investors, the demerger allows us to secure sector-specific investments. Post-demerger, the infrastructure business (Resonia) attracted investment from GIC (Singapore), while GPS (Sterlite) secured investments from INAM Holdings and GEF Capital.
Moving forward, Sterlite aims at operating in the capital goods (wire and cable) industries, while Resonia will focus on the development of transmission projects. This strategic demerger will foster growth in both entities in a more efficient manner.
WCI: How is Sterlite positioning itself in international markets?
RM: We are already exporting about 25% of our conductors to key markets such as North America, Latin America, Europe (including the UK and Finland).
One of our key focus areas is the Middle East, where tariff barriers have made entry difficult for conductors and cables from India. Over the next three to six months, we will complete a business model to establish our presence in the region.
We are also monitoring global trends in OPGW because some developed markets are moving towards 192-fiber and even 256-fiber solutions. While China has already adopted some of these standards, we are actively evaluating how to integrate them into our product lineup.
We remain committed to maintaining our leadership position in the Indian and making further inroads into the global markets, adapting to changing demands, and continuously innovating.
Orbit Wires Expanding into Fire Retardant, Solar & EV Charging Cables
Orbit Wires India Limited is boosting its capacity for emerging sectors like renewable energy and electric mobility through investments in technology and sustainable practices, as well as expansion in fire-retardant cables, solar cables and EV charging cables. This was revealed by Mr. Amit Agarwal, its Chief Managing Director, and Mr. Govinda Agarwal, Executive Director, during an exclusive interaction with Wire & Cable India.
Wire & Cable India: Can you provide a brief overview of Orbit Wires India Limited, including its journey, milestones and key achievements?
Amit Agarwal: Founded in 1985 in Chennai by Mr. R.K. Agarwal, Orbit Wires and Cables began with refurbished electric meters before evolving into Agarwal Cable Company in 1990 and later rebranding as Orbit Cables. Expanding across India and internationally, it now boasts a 10,000+ dealer network and partnerships with 3,000+ companies in Sri Lanka, Bangladesh, Maldives and Mauritius. A key milestone was- becoming the official sponsor of Chennai Super Kings in IPL 2014, strengthening its brand presence.
WCI: Innovation plays a crucial role in the wire and cable industry. Can you mention some of the recent technological innovations in your company?
Govinda Agarwal: At Orbit Wires India Limited, we continuously innovate to enhance cable performance and safety. Our latest advancements include fire-retardant cables with superior insulation, high-conductivity wires for reduced power loss, and IS 694:1990 certified PVC & XLPEinsulated cables for higher voltage applications. We also focus on advanced shielding techniques to minimize electrical interference. Through rigorous testing and research, we ensure our products meet the highest industry standards, delivering
reliable and efficient electrical solutions.
WCI: What are the key emerging trends shaping the wire and cable industry? How is your company adapting to these changes?
AA: The wire and cable industry
As a proud Make in India brand, we are establishing state-of-theart manufacturing facilities nationwide.
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is evolving with energy-efficient solutions, smart grid tech and sustainable materials. Orbit Wires India Limited stays ahead with advanced manufacturing, strict quality control, and R&D for highperformance, eco-friendly cables. Our focus on durability and safety ensures reliable electrical solutions for a changing world.
WCI: Can you elaborate on your current product portfolio? Are there any upcoming product launches or expansions into new categories?
GA: Orbit Wires India Limited offers a wide range of high-quality cables, including house wires, flexible cables, power cables and instrumentation cables, ensuring superior conductivity and safety. We are expanding into fire-retardant cables, solar cables and EV charging cables to meet the growing demand for sustainable and energy-efficient solutions.
WCI: What is your current production capacity? Are there any plans to boost this capacity?
AA: Orbit Wires India Limited operates with a strong production capacity, backed by advanced manufacturing facilities and strict quality control. To meet the increasing demand, we are expanding automation and enhancing efficiency to scale up output. Our focus includes boosting capacity for emerging sectors like renewable energy and electric mobility. With investments in technology and sustainable practices, we aim to strengthen our market presence while delivering high-performance, reliable cable solutions.
WCI: How does Orbit incorporate sustainability in its manufacturing operations?
GA: Orbit Wires India Limited integrates eco-friendly production with energy-efficient machinery and
recyclable materials. We develop halogen-free, low-smoke cables to minimize environmental impact. Solar-powered facilities and water conservation measures further reduce our carbon footprint. Our focus on green manufacturing ensures sustainability without compromising quality.
WCI: What is the current market presence of your company in terms of domestic and international reach?
AA: With a strong domestic reach across multiple states, we have 10,000+ dealers in India. Internationally, we partner with 3,000+ companies in Sri Lanka, Bangladesh, the Maldives, and Mauritius. Our high-quality products and global certifications drive expansion. We aim to strengthen our presence in new markets with innovation and trust.
WCI: Where do you see Orbit in the next five years? What are your strategic goals for the future?
GA: Orbit Wires India Limited aims to be a powerhouse in complete electrical solutions and a leading name in India’s wire and cable industry. We strive to become a top-performing stock-listed company while expanding exports with international certifications. As a proud Make in India brand, we are establishing state-of-the-art manufacturing facilities nationwide. Our goal is to create 15,000+ jobs in the electrical manufacturing sector. With innovation and trust, we continue to power industries and progress.
Expanding across India and internationally, we now boast a 10,000+ dealer network and partnerships with 3,000+ companies in Sri Lanka, Bangladesh, Maldives and Mauritius.
Mr. Amit Agarwal, Chief Managing Director, Orbit Wires India Limited
Mr. Govinda Agarwal, Executive Director, Orbit Wires India Limited
Orient Cables Foraying into E-Beam Irradiated Cable Manufacturing
Orient Cables (India) Limited is set to serve the emerging sectors of solar, wind, automotive, rolling stock and aerospace with its new plant in Bhiwadi, Rajasthan, which will soon commence production of E-Beam irradiated cables. The company is also planning to expand its reach in the overseas markets. Mr. Vipul Nagpal, Founder and Managing Director, Orient Cables (India) Limited, revealed this and much more during an exclusive interaction with Wire & Cable India.
Wire & Cable India: Please share an overview of Orient Cables (India) Limited and its journey in the wire and cable industry. How has the company grown over the years?
Vipul Nagpal: Since 2002, Orient Cables (India) Limited has been a leading manufacturer and exporter of an extensive range of specialty cables. With a team of dedicated professionals and experts in R&D, product development, quality control and manufacturing, Orient Cables (India) Limited has built an unparalleled reputation and acceptance in Indian and global markets.
The growth started as a bootstrapped business with very humble beginnings from Prahladpur / Narela in Delhi in 2002. Early focus on IT and telecom set the DNA of the company in specialised and high complexity cables. The company has clocked a revenue CAGR of over 30 percent since 2002. In the past 23 years, we have grown from a small factory in Prahladpur, Delhi to multiple units in Bhiwadi, Rajasthan and offices in Gurgaon & Dubai.
WCI: Innovation plays a crucial role in the wire and cable industry. How does Orient Cables (India) Limited incorporate technological advancements into its manufacturing process?
VN: Investment into the latest
technologies always helped us stay ahead of the curve. Sharp focus on bringing value for money to customers without compromising on quality have been the cornerstones of our company.
Competing with strong domestic and international players always pushed us to adopt the latest and most efficient equipment. More than 90 percent of our processing lines are imported from countries like the US, Germany, Italy, Taiwan, Canada and China. Our labs are equipped with best in class and calibrated test equipment, enabling them to accurately measure physical, optical and electrical characteristics of cables, allowing innovation and efficiency.
WCI: What is the current product range offered by Orient Cables (India) Limited? Are there any new product categories or offerings you plan to introduce in the near future?
VN: Our product portfolio comprises networking cables; optical fiber cables; copper & fiber terminated assemblies; coaxial cables; telecommunication cables; and power, control & instrumentation cables. We also manufacture passive networking components such as keystone jacks, face plates, gang boxes and patch panels, along with power strips and molded power cords. Our upcoming products include Electron Beam (E-Beam) irradiated cables for use in
Mr. Vipul Nagpal, Founder and Managing Director, Orient Cables (India) Limited
INTERVIEW
Early focus on IT and telecom set the DNA of the company in specialised and high complexity cables. The company has clocked a CAGR of over 30 percent since 2002.
sectors such as solar, wind, automotive, rolling stock and aerospace.
WCI: Orient Cables (India) Limited has built a strong reputation in the industry. Are there any expansion plans, in terms of infrastructure and market reach?
VN: We have added significant capacities across our verticals in the last one year. We have also set up a new plant in Bhiwadi which became functional recently. Our E-Beam irradiation facility will be housed in the same plant. Our focus in the coming year will be to consolidate our market across all our verticals- to expand the market reach, not only within India, but also to the overseas markets. It will be a challenging year to get the new E-Beam set-up ready and take footsteps into this new market.
WCI: How does the company plan to stay ahead of the competition in such a dynamic industry?
VN: We stick to our tried and tested fundamentals of providing best quality, best service and real value to customers. In this hyper competitive terrain, we hope that our core values will prove to be our guiding light, showing us the way to serve even more
demanding customers. Orient has emerged as a leader in innovation, design, and development, fueled by the drive to replace costly imported cables with indigenous solutions.
Our dedicated team of skilled professionals is deeply involved in every phase of product development, ranging from design and testing to the creation of cutting-edge manufacturing processes. Through the utilization of the latest tools and methodologies, we ensure that our product prototypes align with customer expectations in terms of quality, safety, functionality and budget. Moreover, we adhere to stringent parameter tolerances in accordance with both national and international standards.
WCI: How is Orient Cables (India) Limited addressing sustainability within its production processes and product offerings?
VN: Orient Cables (India) Limited is committed to promoting responsible corporate practices and integrating Environmental, Social, and Governance (ESG) principles across all facets of our operations. This ensures that every decision we make fosters
long-term positive impact. Some of the steps we have taken in the past few years for sustainable growth and societal well-being include the use of recycled water for our cooling processes, which saves fresh water and energy. Our rooftop solar panels supply close to 1.5MW of clean energy to augment the total demand from the grid. The backup generators are equipped to use low polluting gas in place of diesel. We have a robust CSR program geared to promote education, health, elderly care, green forestation, and art, through helping marginalized segments of the society in our region.
WCI: How do you foresee the wire and cable industry evolving over the next 5-10 years? What role do you see Orient Cables (India) Limited playing in that evolution?
VN: The industry will definitely grow globally over the next 5-10 years across various verticals. This growth will range averagely from 5 to 15 percent per annum depending on the vertical. The trend will be towards automation, industry 4.0 and possibly robotics. Scale will matter a lot to bring down costs. Precision and quality will be even more important.
Our upcoming products include Electron Beam (E-Beam) irradiated cables for use in sectors such as solar, wind, automotive, rolling stock and defense, and aerospace.
Jainco Power Expands Capacity with State-of-the-Art Kolkata Plant
Mr. Atul Surana, Managing Director of Jainco Power Limited
Jainco Power Limited is making a significant leap forward with the establishment of a new manufacturing plant in Kolkata. This strategic expansion will boost the company’s conductor production capacity by an impressive 3,00,000 km per year, in addition to its existing 1,44,000 km capacity. With cutting-edge technology and an expanded product portfolio, Jainco Power Limited is set to reinforce its position as a leader in the power cable and conductor industry. In an exclusive interview with Wire & Cable India, Mr. Atul Surana, Managing Director of Jainco Power Limited, highlighted the company’s ambitious plans.
Wire & Cable India: Please tell us about the recent developments at Jainco Power, contributing to your growth.
Atul Surana: A few years ago, we established a cable metal plant producing ACSR, AAAC, and AAC conductors, along with aerial bunched cables, service cables, and power cables. Observing market growth and evolving demands, we are now gearing up for a new plant nearly three times the size of our existing facility.
Spanning a covered area of 3 lakh square feet within a total land area of 5 lakh square feet, the new plant will house advanced manufacturing capabilities for EC-grade aluminium rods, alloy rods, HTLS conductors, MVCC conductors, and high-tension (HT) cables, complementing the company’s existing range of LT cables and conductors.
INTERVIEW
WCI: What kind of capacities are you targeting with the new plant?
AS: Currently, Jainco Power Limited produces approximately 12,000 km of conductors per month, amounting to 1,44,000 km annually. With the new facility, an additional 3,00,000 km will be produced each year, significantly scaling up the company’s production capacity and market reach.
We have been operating 24/7, 365 days a year, without taking a single holiday—including national holidays like August 15 and January 26— showcasing our relentless commitment to our work and customers.
WCI: What is the strategy behind this expansion?
AS: One of the key motivations behind this expansion is securing a stable supply of raw materials, particularly aluminium rods, and thereby strengthening the supply chain.
With rising demand, securing a steady supply is becoming increasingly crucial. For our new plant alone, we will require an additional 1,500–2,000 tonnes of aluminium rods. To meet this growing requirement, we plan to set up our own plant that will not only enhance our supply chain reliability but also make our operations more economical in the long run.
WCI: Can you tell us about the new technologies that you are investing in.
AS: The new plant will incorporate a CCV line, Sioplas technology, and a state-of-the-art CCR plant from
an overseas manufacturer, the first of its kind in Eastern India. These technological advancements will enable Jainco Power Limited to manufacture XLPE cables up to 33 KV and CCV line products up to 132 KV, placing the company in the elite segment of the industry.
In the next 4–5 years, we anticipate a major shift in demand. Covered conductors will become the industry standard, replacing traditional conductors, while most cable applications will transition to MVCC cables.
WCI: Please tell us about your current market footprint and what kinds of markets you are targeting with the new capacity?
AS: Jainco Power Limited has already established a strong foothold in the global market. Its associate company, Jainco Transmission Limited, currently operates with 60% domestic sales and 40% exports, serving over 54 countries. Meanwhile, Jainco Power Limited’s cable and conductor division, started just two years ago, has already reached a 30-70 domestic-to-export ratio.
With the new plant, we will significantly enhance our capacity, enabling us to cater to our longstanding friends—many of whom have been with us for 15–20 years and are eager to increase their purchases.
WCI: Shed light on the current scenario and the future prospects of the industry. What are your future growth plans?
AS: India’s conductor and cable market
In the next 4–5 years, we anticipate a major shift in demand. Covered conductors will become the industry standard, replacing traditional conductors, while most cable applications will transition to MVCC cables.
holds immense potential. India’s conductor and cable market has a tremendous potential, with a growth rate of 14.5 percent CAGR- significantly outpacing the global average of 4.1 percent CAGR.
Now is the right time to invest in the electrical sector. The next 15 years will be dominated by the electrical sector, making it one of the most promising industries for growth and expansion.
Jainco Power Limited has ambitious targets for the coming years. Last year, we doubled our production capacity and turnover. Moving forward, we are targeting a 40%-50% growth per year for the next three years, ensuring sustained expansion and market leadership.
With a robust strategy, state-of-theart technology, and an unwavering commitment to innovation, Jainco Power Limited is poised to redefine the future of India’s power cable and conductor industry.
Now is the right time to invest in the electrical sector. The next 15 years will be dominated by the electrical sector, making it one of the most promising industries for growth and expansion.
SKINTOP®: Redefining Cable Management for a Future-Ready Industrial Ecosystem
In today’s rapidly advancing industrial landscape, where automation, digital transformation, and precision engineering drive efficiency, a single weak link can cause significant disruption. While cables are the backbone of industries, their performance, safety, and longevity depend on how well they are sealed, protected, and managed. This is where SKINTOP® cable glands by LAPP set a new industry benchmark, says Mr. Sumit Mitra, MD, LAPP India.
At LAPP India, we recognize that cable management is not just about securing a connection; it’s about ensuring operational reliability, safety, and compliance with international industry standards. SKINTOP® cable glands offer a comprehensive solution that guarantees strain relief, ingress protection (IP), and long-term durability while ensuring that every connection is hermetically sealed to prevent dust, water, and external contaminants from compromising performance. This makes them indispensable across multiple sectors, from automation and manufacturing to food processing. They are widely used in hazardous environments as they are designed to withstand demanding conditions such as extreme temperatures, chemicals and mechanical stress.
Engineering Excellence: What Makes SKINTOP® Cable Gland Unique?
SKINTOP® cable glands are designed to offer a secure fit with high-quality sealing and strain relief, even in highvibration environments. Here’s what sets them apart:
• Hermetically Sealed Protection: Designed for industrial environments that demand the highest levels of security, SKINTOP® cable glands hermetically seal the cable entry points, preventing dust, water, and contaminants from compromising connections. This ensures IP68 and IP69-rated protection, making them ideal for industries such as food processing, pharmaceuticals, and outdoor applications.
• Optimum Strain Relief for Maximum Stability: A secure connection is critical to preventing mechanical failures. SKINTOP® ensures optimum strain relief, locking the cable firmly in place as the gland tightens. This design enhances mechanical strength, reduces stress on conductors, and extends cable lifespan, even in high-motion applications like robotics and automation.
• Effortless Installation for Efficiency Gains: Industrial processes demand both precision and speed. With SKINTOP®, installation is instant, simply feed the cable in and turn the nut until tight. This intuitive, single-component design ensures a
quick, secure fit without requiring additional tools, streamlining installation across industries.
• Material Versatility: Available in plastic, brass, and stainless steel, catering to diverse industries such as automation, manufacturing, and chemical processing.
• Temperature & Chemical Resistance: SKINTOP® glands withstand extreme temperatures, UV exposure, and aggressive chemicals, making them suitable for oil & gas, pharmaceuticals, and marine applications.
• EMC Shielding for Data Integrity: For industries relying on high-speed data transmission, SKINTOP® cable glands co me with electromagnetic compatibility (EMC) protection, ensuring interference-free performance in Industry 4.0 environments.
Certifications: Why Compliance Matters
In highly regulated industries, choosing certified cable management solutions is not just a preference, it’s a necessity. SKINTOP® cable glands are globally recognized for their quality and compliance with international safety standards.
UL and CSA certifications ensure that these cable glands meet the stringent safety and performance standards in North America, making them a trusted choice for critical electrical and automation systems. VDE
Mr. Sumit Mitra, MD, LAPP India
certification further guarantees that SKINTOP® products adhere to German engineering excellence, ensuring superior insulation and protection against electrical hazards.
For industries operating in hazardous environments, ATEX and IECEx approvals certify that SKINTOP® cable glands are explosion-proof, making them ideal for oil & gas, mining, and chemical processing applications. FDA and ECOLAB compliance are essential for industries such as food processing and pharmaceuticals, where hygiene, corrosion resistance, and contamination prevention are critical. By meeting these global standards, SKINTOP® cable glands offer reliability for businesses operating in safetysensitive environments.
Empowering Industries:
The Strategic Advantage of SKINTOP®
Industrial growth depends on
PRODUCT PROFILE
efficiency, safety, and reliability, factors that are often determined by the smallest components. In highdemand sectors like manufacturing, automation, and transportation, every connection must withstand extreme conditions while ensuring continuous performance and compliance with global standards.
A well-engineered cable gland is not just a protective layer, it is a crucial element of operational stability. Choosing the right cable management system can be the difference between optimized performance and costly downtime.
SKINTOP® provides mechanical durability, ingress protection, and seamless installation, ensuring secure, strain-free connections across industries. In pharmaceuticals and food processing, where hygiene is critical, material integrity and sealing technology prevent contamination risks while meeting stringent regulatory requirements.
Future-ready industries require solutions designed for precision and longevity. With SKINTOP®, businesses invest in reliability, ensuring that their infrastructure is built to perform, today and in the future.
HM Power & Cables Eyeing
African & Middle Eastern Markets; HV Cable Production
Wire & Cable India: Can you tell us about your new venture, HM Power and Cables?
Hrithik Agarwal: HM Power & Cables is established in Jharsuguda, Odisha, a key metallurgical hub housing major players like Vedanta and Hindalco. The location offers a distinct logistical advantage due to the easy procurement of aluminium, our primary raw material.
Our initial focus is on scaling up our existing production capacity for cables, conductors, and railway electrification wires, including contact and catenary wires. Over time, we plan to expand
into HV cable manufacturing. Currently, our production is centered on low-tension (LT) cables and medium voltage covered conductors (MVCC), aligning with our phased growth strategy.
WCI: Can you please elaborate on what your product lines are and their respective capacities? Going forward, are there any plans to enhance this capacity?
HA: Our product range is categorized into three primary segments: power cables, overhead conductors, and railway electrification (contact and catenary wires). The current installed capacity includes 22,000 km per
Kritika Wires Limited, a leading manufacturer of steel and galvanized wires, has launched a new venture, HM Power and Cables Private Limited (HMPCPL), specializing in the production of overhead conductors, power cables, and railway electrification wires, including catenary and contact wires. The company’s manufacturing facility is strategically located in Jharsuguda, Odisha—an industrial hub for aluminium production. In a recent interview with Wire & Cable India, Mr. Hrithik Agarwal, Director of HMPCPL, shared insights into the company’s expansion plans, including market entry into Africa and the Middle East, as well as future investments in highvoltage (HV) cable production.
annum for overhead conductors; 15,000 km per annum for power cables; 6,500 tonnes per annum for contact & catenary wires.
Our approach is to first gain market insights and assess industry dynamics before expanding our production capacity. In the long run, we intend to scale up and enter the HV cable segment.
WCI: Given your strong background with Kritika Wires, how will this experience contribute to the success of your new business?
HA: Kritika Wires’ extensive industry
Mr. Hrithik Agarwal, Director, HM Power and Cables Private Limited
experience provides us with a strong foundation. The target markets for both ventures are similar, primarily consisting of EPC contractors and state electricity boards. Our expertise in customer engagement and supply chain management will be instrumental in establishing HM Power & Cables in this competitive space.
WCI: Are there any new developments in Kritika Wires as well?
HA: Kritika Wires has recently ventured into the production of aluminium wire rods, including both alloy and electrical conductor (EC) variants. This marks a significant step toward deeper integration into the aluminium sector.
WCI: Could you highlight the USPs of HM Power and Cables?
HA: Our competitive edge is derived from three key factors- strategic
INTERVIEW
location, industry expertise, and advanced technology. Proximity to major aluminium producers enhances raw material availability and logistics efficiency. We leverage over 70 years of industry knowledge and 45-50 years of manufacturing experience. We have invested significantly in stateof-the-art manufacturing facilities, incorporating automation and the latest technological advancements. This ensures high-quality, costeffective electrical infrastructure solutions, consistently exceeding industry standards.
WCI: Please tell us about your market footprint, both geographically within India and in export markets? Who are your major clients?
HA: Kritika Wires primarily serves the Indian market, with exports to Sri Lanka, Bangladesh, and Nepal. Although Kritika Wires has not aggressively pursued exports, HM
Power & Cables aims to expand its global presence, focusing on the Middle East and Africa, where infrastructure development is driving strong demand for cables and conductors.
For HM Power & Cables, our target clientele includes state electricity boards and EPC contractors. By establishing a strong foothold in these sectors, we aim to become a key player in the international power and railway electrification markets.
Our competitive edge is derived from three key factors- strategic location, industry expertise, and advanced technology.
INTERVIEW
Litmus Industries Eyes Global Markets with New Aluminum Wire Rod Plant in Nepal
Nepal’s leading wires, cables and conductors manufacturer, Litmus Industries Limited is looking forward to spreading its corporate wings across the world, especially in India, the Middle East and Africa. The company is setting up a new manufacturing line in Nepal for high quality aluminum EC grade and aluminum alloy rods for self-reliance and to reduce dependency on import. This was revealed by Mr. Rohit Gupta, Vice Chairman of Ramesh Corp and Managing Director of Litmus Industries Limited, during an exclusive interaction with Wire & Cable India.
Wire & Cable India: Kindly walk us through your business journey, highlighting major achievements and crucial milestones.
Rohit Gupta: Litmus Industries has come a long way since its inception in 1977. From being a domestic player, we have grown into Nepal’s largest manufacturer of wires, cables, and conductors, and the only publicly listed company in this sector. It is a part of the Ramesh Corp Group- a leading business conglomerate, set up three decades ago by my father. Me and my brother are now taking over as second and third generation entrepreneurs. Ramesh Corp is a diversified business house comprising cement manufacturing, mobile phone distribution in Nepal, a joint venture with Kajaria to manufacture tiles in Nepal. We also have investments in banks and insurance companies.
Today, Litmus Industries Limited is Nepal’s leading manufacturer of quality wires, cables and conductors. I took up the challenge to run the Litmus Industries Limited five years back, when my former MD retired. I’ve been able to grow it three-fold in the last four years with capacity expansion and market penetration. The journey has been both interesting and challenging. Since the demand for electrification is increasing across the globe, we are looking forward to meeting it with our best quality wires.
We have been constantly innovating and leading the way. We went through complete plant upgradation and modernization five years back, replacing all old machines with the latest German and Indian technology. Here in Nepal till 2020, most of the transmission line conductors, aerial bunched cables and other types of wires came from India. But over the past five years, we have totally substituted these with Nepalese products. We have also started producing moose conductors for 400 kV transmission lines. Litmus supplied 3600 kilometers of moose conductors to the Nepal Electricity Authority (NEA) for cross border transmission lines. Nepal Electricity Authority(NEA) is planning to construct huge cross border transmission lines, which would require the laying of 20,000-30,000 km moose conductors across the Himalayan country. Litmus is well-positioned to lead the way and contribute to the development of Nepal.
WCI: Innovation plays a crucial role in the wire and cable industry. How does Litmus Industries incorporate technological advancements into its manufacturing process? RG: Innovation is at the heart of Litmus Industries. We have invested heavily in state-of-the-art technology, including advanced German machinery, to ensure our products meet global standards. We hire the best of engineers and diploma holders at our plant and train them
Mr. Rohit Gupta, Vice Chairman of Ramesh Corp and Managing Director of Litmus Industries Limited
well. Our people have to be up-todate with the latest advancement and innovation in machines. This ensures optimum machine speed and reduced cost of production. All our wire drawing machines are from Niehoff GmbH, while extrusion lines are from Supermac Industries (India). We have tied up with Victory Plant and Machinery Private Limited for most of our skip and tubular machines. Our rotating machines are supplied by a leading Chinese supplier. We have a furnace from JR Furnace & Ovens Private Limited, leading furnace manufacturer from India.
WCI: What is your current market footprint, and what are your strategies for expanding into markets like India, the Middle East, and Africa, given the competition from established players?
RG: Our aspirations are increasing. We face tough competition from leading Indian wire and cable manufacturing giants. We aim to conquer the maximum market share in India, which provides us with a very big market opportunity. We are next to India, which right now, is on fire with respect to electrification. The two nations- India and Nepal have several duty-free trade agreements, which make it easy to explore business opportunities. As the leader in the wire and cable industry in Nepal, we are now focusing on expanding our footprint in the Middle East and Africa. In India, we aspire to export our products to Uttar Pradesh, Bihar, and other North Indian markets.
Though it’s a Herculean task, keeping in mind the fact that we are based in Nepal, which is a small country, and also because major markets in South
INTERVIEW
Asia, the Middle East and Africa are ruled by Indian giants. However, we are keeping all our options open. We are placing ourselves very specifically. We do not want to compete on all products. We are exploring the markets and looking at key products, wherein we can compete with Indian companies, based on our capacities and skill. Litmus has a capacity of 68,000 kilometers for ACSR conductors and a big capacity for aerial bunched cables too. We are banking on these two products for export. Besides, we are lobbying with the Government of Nepal to introduce export incentives on cables and wires. If we are able to get that, we will get some cushion compared to our peers in India and other countries.
WCI: Sustainability has become a major concern in the global wire and cable industry. How do you integrate sustainable practices in your business operations?
RG: Sustainability is a core value at Litmus Industries. We have taken several initiatives to integrate sustainable and circular economy principles in our business model. We are installing solar panels across all our sheds. We have two units; one is the old manufacturing unit and the other is the new greenfield plant we are setting up. We plan to install solar plants there. Nepal is one of the countries, which is laying a strong focus on hydropower clean energy. All machines and equipment used at our factory are electrical equipment. We try to use maximum renewable energy sources and for automobiles used in our company, we prefer to go for EVs.
WCI: What are your future plans for Litmus Industries, and how
do you envision the company’s role in the global wire and cable industry, particularly in terms of innovation, sustainability, and market expansion?
RG: Our future plans are ambitious and aligned with our vision to become a global player in the wire and cable industry. We are currently setting up a new manufacturing line in Nepal for high-quality aluminum EC grade and aluminum alloy rods. This initiative is aimed at achieving self-reliance and reducing our dependency on imports.
In terms of market expansion, we are actively exploring opportunities in India, the Middle East, and Africa. We are participating in industrial fairs and trade shows to showcase our products and build strong relationships with potential clients. Our goal is to export a substantial volume of our produce and secure a considerable share in these markets over the next two years.
Innovation and sustainability remain at the core of our strategy. We are investing in state-of-the-art technology and renewable energy sources, such as solar panels, to power our operations. We are also focusing on sustainable practices, including the use of electric vehicles and maximizing renewable energy sources, to minimize our environmental footprint.
In the next two years, we aim to solidify our position as a significant player in the global wire and cable industry, contributing to electrification and sustainable development worldwide. Our journey from being a domestic leader to a global contender is well underway, and we are excited about the opportunities ahead.
As the leader in Nepal’s wire and cable industry, we are not just focused on strengthening our domestic presence but also preparing to explore opportunities in India, the Middle East, and Africa. Our goal is to bring world-class products to global markets while maintaining our commitment to quality and innovation.
GRIDCON 2025: A Defining Moment for Power Transition
Power Grid Corporation of India Limited (POWERGRID), a Maharatna CPSE, organized GRIDCON 2025, an international exhibition and conference, in association CIGRE India, under the patronage of Ministry of Power, from March 9-11, 2025 at Yashobhoomi, Dwarka, Delhi. The event attracted over 10,000 visitors, 2,000 delegates, 150 exhibitors, 160 technical papers, and participants from 32 countries. The event was inaugurated by Shri Manohar Lal, Hon’ble Union Minister of Power and Housing & Urban Affairs, Govt. of India, in presence of Shri Shripad Yesso Naik, Hon’ble Minister of State for Power and New & Renewable Energy, Govt. of India. They were joined by Shri Ghanshyam Prasad, Chairperson of the Central Electricity Authority, Dr. Ajay Mathur, Director General of the International Solar Alliance, Dr. Konstantin O. Papailiou, President of CIGRE, Shri R. K. Tyagi, CMD, POWERGRID, and Shri Naveen Srivastava, Director (Operations), POWERGRID.
Shri Pankaj Agarwal, Secretary, Ministry of Power, visited the event, commending its role in accelerating India’s energy transition. GRIDCON 2025, reinforced India’s commitment to
becoming a global leader in sustainable energy. Shri Manohar Lal emphasized the importance of grid connectivity, especially in remote areas like Ladakh, and India’s ambitious renewable energy target of 500 GW by 2030 and net-zero emissions by 2070. Shri Naik showcased India’s leadership in the global energy transition. Keynote speaker, Dr. Konstantin O. Papailiou, President of CIGRE, discussed the growing global demand for electricity, predicting that the world will need an additional 20,000-35,000 GW of renewable energy by 2050.
Sessions focused on cutting-edge technologies, including offshore transmission, HVDC systems, synchronous condensers, and battery storage. A highlight of GRIDCON 2025 was the ‘Women in Energy’ session, which brought together over 200 women professionals to discuss strategies for increasing female representation in the energy sector. The ‘Next Generation Network’ session inspired young engineers, while the ‘CEO Forum’ facilitated discussions on grid modernization and renewable integration.
The exhibition featured innovative solutions from 150 exhibitors, including POWERGRID, Hyosung,
Hitachi, Adani, Siemens Energy, and Toshiba, while L&T was the platinum sponsor, Hira was the gold sponsor, and Sicame, Telema, APAR, TAG Corporation were silver sponsors. The ‘Student Innovation Pavilion’ presented projects from nine startups and 15 student teams.
As of 15th January 2025, POWERGRID has commissioned and is operating 280 sub-stations and more than 1,79,594 ckm transmission lines and 5,46,461 MVA of transformation capacity. With the adoption of the latest technological tools and techniques, enhanced use of automation and digital solutions, POWERGRID has been able to maintain an average transmission system availability of more than 99.81%.
Today, India has emerged as the world’s fifth largest economy and is firmly on the path to becoming a global energy leader. The New India, as per the Prime Minister Narendra Modi, has an ambition of transforming into a fully developed nation by 2047. In its march towards sustained high economic development, New India surely requires a power sector that can create adequate, reliable, and sustainable energy generation to meet the growth ambitions of the people of the nation.
Hi-Tech Machine Engineering and Complex Cable
Demand Move in Lockstep
Innovation trends in wire and cable machinery are being driven by complex demands from rapidly evolving consumer industries. To address these challenges, manufacturers are incorporating advanced materials, automation, and precision engineering to boost efficiency, sustainability, and performance.
Cables, a Rather Complex
Technological Product Technology travels a long distance before reaching its application in wire and cable manufacturing. Countless innovations work together in sync, transforming raw materials into high-performance conductors and insulators, finally becoming the wires and cables that we see. One might wonder the rationale behind using this intricate technological system. The complexity of cable production, meeting modern demands, stems from the interplay of metallurgy, polymer science, and precision engineering. The efficiency and reliability of a cable are affected by many factors. These factors may range from the electrical and mechanical properties of the conductor to the thermal and environmental resilience of insulation and sheathing materials.
Conductors, typically made from copper, aluminum, or specialized alloys, undergo extensive processing to boost conductivity, flexibility, and mechanical strength. Continuous casting, multi-stage wire drawing, and
INNOVATION
annealing optimize grain structure, thus minimizing electrical resistance. To reduce losses from skin effects and boost performance in applications like high-frequency data transmission or high-voltage distribution, treatments like plating, compacting, and segmental shaping are necessary.
Likewise, insulation and sheathing leverage advanced extrusion techniques, polymer cross-linking, and foaming technologies to achieve precise dielectric properties. These materials must endure mechanical stress, moisture, and extreme temperatures, making them integral to offshore power transmission, industrial automation, and electric vehicle powertrains.
Though we’ve touched on conductors, insulators, sheathing, and their intricacies, that’s just one aspect of a far more complex picture. Cable production’s complexity arises not just from physics and chemistry, but also from diverse market demands for specialized wires and cables. Let’s figure out how.
Dynamic Demand: An Explosion of Cable Types
Grid expansion and renewable energy integration are driving increased demand for HV and EHV cables. These cables need to be efficient in transmitting power over long distances while withstanding high loads and harsh conditions. To reach this goal, manufacturers are using advanced insulation materials such as XLPE and improving extrusion techniques for better dielectric strength and cable lifespan. Sustainability initiatives also aim to decrease waste and energy use, while promoting recyclable insulation.
In addition, the telecommunications industry is experiencing rapid growth thanks to AI-powered data centers and 5G networks. There is a high demand for high-frequency data cables featuring engineered insulation and foamed dielectric layers. Real-time monitoring now enables manufacturers to detect tiny insulation flaws precisely, guaranteeing product consistency. According to Aman Arora, Rosendahl Nextrom’s Head of Sales for India, the boom in AI data centers demands huge numbers of specialized cables.
The automotive industry is also evolving as EVs transition to 800V battery systems and beyond. Highvoltage, heat-resistant, lightweight cables are now standard, using hairpin winding and PEEK insulation to boost conductivity and efficiency. Advances in material science and extrusion are improving power density and heat dissipation.
Industrial automation presents another complex challenge, demanding increasingly flexible, EMC-shielded, and ingress-protected cables. The shift toward Industry 4.0 and IoT-driven manufacturing has increased demand for high-speed industrial data cables with superior shielding and real-time monitoring.
The renewable energy sector is another major driver of cable innovation, requiring UV-resistant, corrosion-
proof, and highly flexible power cables. These cables must endure moisture, saltwater, and mechanical stress, pushing the industry towards flame-retardant, halogen-free, and recyclable insulation materials. With sustainability at the forefront, manufacturers are optimizing insulation processes and adopting biodegradable packaging to comply with global green policies.
In short, the wire and cable sector is emphasizing efficient energy transfer, robust cables, and environmentally responsible production methods. AI, precise measurement, and advanced insulation ensure cables meet the rising needs of modern infrastructure and mobility. But, how do these advanced cabling requirements affect machine manufacturers and technology integrators?
Machinery for Advanced Cabling: A Technological Synthesis
As previously mentioned, cutting-edge wire and cable production requires extensive technological advancements. Machinery experts combine separate technologies to build machines that efficiently produce high-quality wires and cables. With rising demand for
INNOVATION
specialized cables across power transmission, data connectivity, e-mobility, and automation, the manufacturing technologies are facing constant pressure to become cutting-edge.
Consequently, manufacturers are transforming production by combining advancements in extrusion, stranding, insulation, sheathing, and quality control. Not to say, these new machines are enhancing efficiency and product reliability while aligning with sustainability goals. Let’s quickly look at innovative developments in crucial cable manufacturing fields.
Advanced extrusion technologies play a key role in high-voltage power cables, fiber optics, and automotive wiring. Wire and cable manufacturing fundamentally relies on extrusion for the precise application of insulation and sheathing materials to conductors. Maintaining material integrity and performance requires strictly controlling temperature, pressure, and cooling rates during the process. Advanced extrusion lines incorporate multilayer co-extrusion, cross-linking techniques, and real-time monitoring systems to enhance efficiency and quality.
AI-powered automation within the
extrusion process guarantees consistent insulation thickness and excellent electrical performance. In EVs, specialized PEEK extrusion is widely used for hairpin winding, reducing energy loss and improving system efficiency. Aman Arora of Rosendahl Nextrom explains, “Hairpins in electric vehicle stators allow for higher voltages, thus decreasing energy loss and improving motor efficiency and reliability. Mikko Lahti, Maillefer’s R&D Director, highlights key developments such as energy-efficient extrusion and cutting-edge insulation/sheathing technologies for minimizing excess material.
High-precision measuring and quality control systems are critical for maintaining strict performance standards. Advanced tools, including X-ray scanners, ultrasonic gauges, and optical diameter measurement systems, are essential for real-time monitoring of insulation thickness and detection of inconsistencies. Non-destructive testing of cable cores is achieved through X-ray solutions, whereas ultrasonic testing guarantees proper adhesion between insulation layers. Additionally, high-speed laser micrometers deliver precise outer diameter measurements, helping manufacturers maintain tight tolerances.
Moreover, laser-based monitoring, capacitance testing, and AI-driven defect detection improve consistency and reduce waste. Real-time monitoring identifies deviations early, ensuring that high-performance cables for power distribution and data transmission meet stringent specifications. SIKORA, a producer of high-tech measuring tools, emphasizes, “It’s the single value accuracy that matters, not an average of multiple measurements.”
Stranding, bunching, and coiling innovations have optimized power transmission cables and industrial wiring. Flexibility, conductivity, and mechanical strength are improved by twisting multiple wire strands together in these processes. Stranding can be done in concentric, compacted, or sectoral formations, each suited to specific applications. Bunching, mainly used with flexible cables, creates even strand distribution; coiling precisely winds cables to avoid tangles and damage.
Real-time tension control and automated splicing in modern coiling and rewinding machines lead to more consistent production. The adoption of no-twist coiling technology minimizes handling damage and enhances storage efficiency. According to Jonas Hagsted, President, Lämneå Bruk, “Our flagship innovation, the No Twist Coiler (NTC) portfolio, has been in development since 1992 and has transformed wire manufacturing worldwide. It significantly boosts productivity without requiring changes to existing setups.”
Continuous casting and rolling (CCR) innovations have modernized wire rod production through the integration of energy-efficient melting and refining, resulting in decreased power usage. The process begins with liquid metal being continuously cast into a strand, which is then hot-rolled through successive stands to achieve the desired diameter and mechanical properties. In advanced CCR systems, electromagnetic stirring improves metal purity and uniformity, and
INNOVATION
inline surface treatment minimizes defects and oxidation. In addition, maintaining exact temperatures during rolling creates the best grain structure, which improves the final product’s conductivity and its durability.
Advanced rolling mills boost conductivity, curb oxidation, and self-annealing technologies slash energy use by as much as 50%. Continuus-Properzi, a major machine maker in this segment, highlights, “We have dedicated particular attention to the reduction of electrical consumption during the casting, rolling, and coiling. Our SAM system enables up to 50% energy savings with no copper dust creation.”
Smart manufacturing, AI, and automation (Industry 4.0) are transforming production. Digital twin technology produces virtual copies of extrusion lines, allowing for real-time simulation and troubleshooting. IoT sensors track key factors like temperature, tension, insulation thickness to maintain consistent product quality. Predictive maintenance algorithms assess machine performance, thus minimizing downtime and averting defects proactively. Automated material handling systems boost production efficiency by reducing waste and improving resource allocation. Production is faster, more efficient, and less wasteful thanks to these advancements. Maillefer emphasizes this transition, stating, “Our new data storage solution will change how manufacturers collect and analyze production data.”
Sustainability and environmentally responsible manufacturing are gaining traction. There’s a growing trend toward using biodegradable insulation, halogen-free flame retardants, and energy-efficient materials. Cable manufacturers are now embracing circular economy principles and reducing plastic waste through recycling. “Sustainability is a top priority for manufacturers,” says Nicola Corti, Sales Director at MFL
Group, “with a focus on reducing waste, energy, and materials to minimize environmental impact.”
“We have engineered our machines to support biodegradable packaging materials, allowing cables to be securely packaged while reducing environmental impact,” says Dieter Gerger, Sales Manager at Windak, expanding on the subject. “In fact, our latest developments enable cable packaging without any plastic at all—a major step toward a greener future.”
Continued industry progress hinges on precision, automation, and sustainability. Companies specializing in extrusion, measuring systems, coiling automation, continuous casting, and smart manufacturing, such as Maillefer, Rosendahl Nextrom, FUHR, MFL Group, Lämneå Bruk, Windak, SIKORA, Continuus-Properzi, and many others continue to shape the next generation of wire and cable technologies.
Future Getting More Complex and Miniaturized
The future of wire and cable manufacturing will be shaped by miniaturization, energy efficiency, and intelligent automation. Ultrathin, high-performance conductors made from advanced composites will enhance conductivity and heat dissipation while reducing material consumption. Energy-efficient cables with minimal transmission losses will be vital for renewable energy grids and smart infrastructure.
AI-driven predictive maintenance and smart monitoring will revolutionize production, enabling manufacturers to detect failures early, reduce downtime, and optimize efficiency. Digital twins and software-based process control will ensure continuous improvements in quality and sustainability. Growing global infrastructure and technology needs will drive the industry towards creating smarter, more durable, and energy-efficient cables for a more interconnected and electrified future.
MFL Group Integrates Sustainability with Technological Advancements
MFL Group pushes innovation in the wire & cable industry by enhancing process automation, boosting line efficiency, and integrating smart monitoring systems. They continuously evolve their machinery with a focus on reducing energy consumption, minimizing waste, and lowering environmental impact while enhancing product quality and productivity. To enhance operational intelligence across all production lines, the group has developed MFL Acumen, fully compatible with all machinery types—drawing, stranding, and extrusion—delivering advanced data analysis and process optimization. In a conversation with Wire & Cable India magazine, Mr. Nicola Corti, Sales Director, Wire & Cable Division, MFL Group talks about their major breakthroughs, including the wireless data transfer system for double twist stranders, which is currently under patenting.
Wire & Cable India: Shed light on the key innovations and emerging trends shaping the wire and cable industry.
Nicola Corti: The wire and cable industry is undergoing a significant transformation, driven by automation, digitalization, sustainability, and safety. A major challenge is the shortage of skilled labor, pushing companies toward greater automation to ensure consistent quality and operational efficiency.
As manufacturers strive to increase efficiency and reduce costs,
MFL Group headquarters in Molteno, Italy
INNOVATION
digitalization has become a gamechanger, enabling the integration of data analytics to optimize manufacturing processes. Energyefficient production lines, predictive maintenance, and real-time monitoring systems are enhancing productivity while minimizing downtime.
Sustainability is becoming a top priority, with manufacturers focusing on reducing waste, energy consumption, and material usage to minimize their environmental impact. Meanwhile, safety remains a critical concern, particularly in extrusion technology. The demand for safer, high-performance materials—such as flame-retardant compounds—is rising, driven by regulatory requirements to improve product safety.
WCI: Please highlight the latest advancements and technology developments that you have introduced in your machines to cater to these evolving needs. NC: MFL Group continues to push innovation by enhancing process automation, boosting line efficiency, and integrating smart monitoring systems.
To meet growing demands for automation, the BAO Max (automatic rewinding and packaging line) automates the entire process for low and high carbon wire and strand, handling up to 200 kg coils. From continuous rewinding to palletizing, this high-tech solution requires just one operator to oversee the entire process. Following the same approach, our tubular machines now feature automated loading and unloading systems to further streamline operations.
Addressing sustainability and surface preparation efficiency, our rod preparation line combines mechanical descaling with phosphating, reducing environmental impact while ensuring an ideal wire surface for downstream drawing. We continue to refine this technology, particularly our electrolytic phosphating process, to improve wire drawability and corrosion protection.
Completing our Wire & Rope drawing portfolio, we have introduced the Pail Packer Machine (PPM), an advanced wire take-up solution designed for minimal or no permanent twist, ensuring smooth static wire payoff. With a high coil capacity of
up to 2 tons, PPM reduces operator intervention, enhances production speed, and minimizes maintenance. Its adaptable design accommodates various wire diameters and can integrate a laser gauge in the preceding drawing machine for real-time quality control.
In the field of insulated magnet wire production, we have made significant advancements in PEEK and PPSU extrusion. Our expertise in managing the crystalline phase of these materials has resulted in exceptional insulation quality, minimal thickness, and improved adhesion to the conductor. Today, MFL Group offers end-to-end solutions for insulated magnet wire production in PEEK, from the initial rod breakdown to the final extrusion stage.
A major breakthrough, currently under patenting, is our wireless data transfer system for double twist stranders, eliminating wiring, reducing maintenance, and solving connection issues associated with traditional brush-based systems.
Further expanding our rod breakdown portfolio, we have introduced the TS2 machine, featuring a compact design, real slip of 1%, and energysaving capabilities that boost overall efficiency.
To enhance operational intelligence across all production lines, we have developed MFL Acumen, now fully compatible with all machinery types— drawing, stranding, and extrusion— delivering advanced data analysis and process optimization.
WCI: How do you help your customers achieve better efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing the waste in the production process. NC: We design and continuously
Mr. Nicola Corti, Sales Director (Wire & Cable Division) MFL Group
Wires, Smarter Networks
ROUND CABLE ARMOUR WIRE
Standard: IS 3975 -1999
Size: 0.9MM - 4MM
FLAT CABLE ARMOUR WIRE
Standard: IS 3975 -1999
Size: 4MM X 0.8MM / 6MM X1.4MM
ACSR WIRE
Standard:
• IS 398 Part II / 3987 Part V
• IBS EN 50189
• ASTM B - 498
• IEC 888
Size: 1.44MM - 4.77MM
ACS (ALUMINIUM CLAD STEEL WIRE)
Standard: IEC 61232, IEC 63248
Size: 02.00 mm to 0.5.00 mm
STAY WIRE
Standard: IS 2141 : 2000
Size: 7/1.57MM - 7/4.00MM
Galvasys (Zinc Aluminium Alloy coated wire)
Size: 2.2mm - 4.0mm
Optical Fiber Cable
• Armoured/ Unarmoured Duct Cable with Unitube and Multitube Options.
• Micro Cables with Unitube and Multitube Options.
• ADSS Cable with Single sheath and Double sheath options.
• Aerial Cable with Unitube and Multitube Options.
• CATV Cables.
INNOVATION
evolve our machinery with a focus on reducing energy consumption, minimizing waste, and lowering environmental impact while enhancing product quality and productivity. Our commitment extends beyond technological advancements—by conducting life cycle assessments, we gain deeper insights into sustainability improvements, further supporting both our innovation efforts and our customers’ goals.
To optimize production efficiency, we provide MFL Acumen, a smart solution that evolves alongside our machinery. Acumen enables users to make data-driven decisions, optimizing performance and maximizing productivity across the entire production line.
Complementing this, we are introducing Emma, a next-generation app that offers 24/7 real-time support. Emma provides instant access to manuals, service cases, IIoT machine data, and engineering expertise, ensuring that operators can troubleshoot issues efficiently, reduce downtime, and maintain peak performance.
WCI: Do you have any R&D team catering to evolving needs? Elaborate more about your R&D efforts.
NC: MFL Group has made substantial investments in pioneering products and services, offering comprehensive, vertically integrated turnkey solutions
for ferrous and non-ferrous wire, cable, and rope manufacturers.
Our commitment to innovation is reflected in our dedicated R&D efforts, which focus on advancing automation, reducing maintenance and wear, and developing sustainable solutions while pushing the digital frontiers of the industry. By staying ahead of technological shifts, we continuously refine our machinery to enhance performance and minimize environmental impact.
A key pillar of our innovation strategy is our long-standing partnership with Politecnico di Milano, one of the most recognized technical universities. This collaboration enables us to develop cutting-edge technologies while integrating sustainability-driven research into our solutions.
To further accelerate innovation, we established JRC Matt in 2019—a joint research center in collaboration with Politecnico di Milano and key stakeholders across the metal products supply chain. Operating on principles of open innovation, JRC Matt fosters knowledge-sharing and collective problem-solving, focusing on the production, transformation, and applications of semi-finished metal products.
Additionally, through the MFL X Program, we explore exponential technologies to enhance our customers’ productivity. By partnering
with 40Factory, a leader in industrial digitalization, we leverage insights from multiple sectors to refine our applications and expand the possibilities of smart manufacturing.
WCI: What is your current product portfolio catering to the wire & cable sector?
NC: MFL Group provides a complete range of machinery for wire drawing, stranding, extrusion, and surface treatment, serving all industries, with applications in automotive, energy, agriculture, mining, and construction, among others.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
NC: MFL Group serves a diverse range of wire, cable, and rope manufacturers across industries and applications worldwide. With a presence in over 100 countries, we support our customers through nine sales and service hubs across Europe, North America, and Asia, ensuring tailored solutions and dedicated support on a global scale.
Our clientele includes both established industry leaders and emerging players, all relying on MFL Group for highquality machinery and services to enhance their production capabilities.
In India, our presence continues to expand, driven by Area Managers Martino Castelli (Wire & Rope) and
Extrusion line for HFFR materials
Rod preparation line: mechanical descaling and electrolytical phosphating
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We have introduced the PPM Pail Packer Machine (PPM), an advanced wire take-up solution designed for minimal or no permanent twist, ensuring smooth static wire payoff.
Davide Costabile (Wire & Cable), working alongside local agents to strengthen relationships and provide localized support.
WCI: How do you integrate sustainability into your manufacturing and application processes?
NC: MFL Group integrates sustainability and quality at every stage of machinery design and manufacturing. By prioritizing energyefficient solutions, we reduce energy consumption in production processes while maintaining the highest product standards. Our investment in eco-friendly technologies, such as sustainable rod preparation solutions, further minimizes environmental impact without compromising performance.
Beyond energy efficiency, we actively promote recycling initiatives, reusing materials where possible and ensuring responsible waste management.
Our commitment is reinforced by UNI EN ISO 14001:2015 certifications held by our primary operating companies, reflecting our adherence to environmentally responsible practices.
Durability is another cornerstone of our approach. Our machinery is built to last, reducing the need for frequent replacements, minimizing waste, and ensuring long-term value for our customers. Additionally, we prioritize local sourcing within our supply chains, reducing transportation distances, lowering carbon emissions, and supporting local economies.
Our first sustainability report and the life cycle assessment of a rod breakdown machine further demonstrate our ongoing commitment to sustainability, reinforcing our
mission to align environmental responsibility with exceptional product quality.
WCI: What are your company’s long-term growth strategies and future plans?
NC: MFL Group is committed to enhancing machinery performance and expanding our turnkey solutions to meet the evolving needs of both the ferrous and non-ferrous industries.
As the value of industrial production lines shifts toward software and service quality, our MFL X program continues to drive innovations that address the challenges faced by wire, cable, and rope manufacturers.
Sustainability remains a key focus, as we develop eco-friendly machinery solutions to reduce carbon footprints and waste for our customers, while also supporting local communities.
We recognize the importance of
cultivating long-term partnerships with both customers, suppliers and partners. By working closely, we can identify emerging needs and develop new solutions through open innovation.
A key pillar of our strategy is expanding our local network of aftersales assistance globally, ensuring faster response times, localized expertise, and greater operational continuity for our customers. By strengthening our service presence worldwide, we aim to make our support even more concrete and accessible.
We’re driven to empower wire, cable, and rope manufacturers with comprehensive turnkey solutions, blending our rich heritage with a forward-thinking approach. We’re forging a path to our clients’ continuous and sustainable growth, embracing their entrepreneurial challenges as catalysts for innovation.
Automatic rewinding and packaging line, BAO Max series
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Rosendahl Nextrom: All Set to Support AI Revolution
Rosendahl Nextrom, with its competency in wire & cable’s extrusion, stranding, metal forming, corrugation and welding lines, is focussing on achieving higher transmission rates for data cables and further enhancing their PEEK extrusion line for hairpins. Rosendahl Nextrom operates worldwide, with headquarters in Europe and its own sales and service units in India, China, the USA and a recently opened unit in Mexico. In a recent interaction with Wire & Cable India, Mr. Aman Arora, Head of Sales- India region, Rosendahl Nextrom shared that India has been their key market for over 20 years and they are further strengthening their on-site team to enhance their services for Indian partners.
Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Aman Arora: One of the biggest trends right now is the huge growth of AI data centers around the world. We’re also seeing exciting developments in autonomous driving and e-mobility, especially with the shift to 800V+ board systems. All these innovations need special types of cables— and a substantial quantity of them. Plus, the power grid has to keep up with all these changes, ideally in a green way. So, there are definitely some challenges ahead for the wire and cable industry.
WCI: Please highlight the latest advancements and technology developments that you have introduced in your machines to cater to these evolving needs?
AA: We’re really excited to support the AI revolution with our latest high-temperature foaming lines for so-called Twinax cables, which are used in modern supercomputers. Our advanced foaming technology enables cable insulation that allows for extremely low latency and high temperature resistance. This is exactly what’s needed to speed up data transmission and help supercomputers process information faster.
Another recent development is our PEEK extrusion line for hairpin wire. Hairpins are used in the stator of elec-
tric vehicles to enable higher voltages, which ultimately reduces energy losses and improves the overall efficiency and reliability of the electric motor. We have an industry-ready and proven solution on the market and are already working on new developments in this area.
WCI: How do you help your customers achieve better efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing the waste in the production process.
AA: We want our customers to succeed in the market, and we’re here to support them every step of the way in achieving high productivity with their individual product strategies. High quality has always been a top priority for us, and our RIO line control comes equipped with a variety of helpful tools for real-time quality monitoring and process control.
Energy efficiency is important too, but the cable insulation or sheathing process isn’t as energy-intensive compared to other manufacturing industries. When you look at a typical cost breakdown of cable production, the biggest expense is actually in raw materials. There’s a lot of potential for cost savings in that area, which is why we focus heavily on reducing scrap throughout the entire process—from start-up to shutdown. We have plenty of
Mr. Aman Arora, Head of Sales- India region, Rosendahl Nextrom
We focus heavily on reducing scrap throughout the entire process—from start-up to shutdown.
useful scrap-saving features on both the machine and line control levels to help with that.
Another big part of our commitment to our customers’ success is constantly improving our existing solutions. For example: With our latest processing unit design in the ROEX extruder technology, we’ve really ramped up melting performance and output rates in extrusion. The stable output ensures precise tolerances during production. This is especially beneficial in building wire production, where high speeds are essential. It’s one of the areas that really sees a boost from these improvements.
WCI: Do you have any R&D team catering to evolving needs? Elaborate more about your R&D efforts.
AA: We invest a lot in research and development, and our fully equipped labs in Pischelsdorf, Austria, and Vantaa, Finland, are always running at full capacity. We also extend this infrastructure to our customers and partners for test runs and material trials. Right now, our R&D team is focused on achieving even higher transmission rates for data cables and further enhancing our PEEK extrusion
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line for hairpins. Plus, our fiber optic cable lines are constantly evolving as a key part of our technology center.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
AA: Currently, our core competencies in the wire and cable sector include extrusion, stranding, metal forming, corrugation and welding. We provide equipment and systems for a variety of applications, including data cables (both metal and fiber), building wire, power cables (ranging from low to high voltage), automotive cables, and shock tubes. While we do have plans for future growth, it’s still too early to share specific details.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
AA: Rosendahl Nextrom operates worldwide, with headquarters in Europe and its own sales and service units in India, China, the USA and a recently opened unit in Mexico.
India is a fast-growing economy and one of the key markets for our brand Rosendahl with a long-standing tradition. Rosendahl has been active in the Indian market since the 80s and leading cable manufacturers across different product segments rely on Rosendahl equipment. 2 out of 5 building wire manufacturers’ plants run exclusively on Rosendahl lines, which is something that we are very proud of. The same goes for fiber optic cables, where we serve 4 out of 5 of the top players in India.
For over 20 years, we have maintained our own subsidiary in India, which includes a dedicated sales and service unit to provide excellent support to our valued customers. We are committed to further strengthening our on-site team to enhance our services for our partners.
WCI: How do you integrate sustainability into your manufacturing and application processes?
AA: For us, producing in an environmentally friendly manner and achieving operational efficiency go hand in hand. We manufacture long-lasting machines and prioritize energy-efficient, material-saving processes, along with providing lifetime service and support. These principles are central to our company philosophy and reflect our commitment to innovating responsibly.
Specifically, we’ve developed addons for our line control that measure energy efficiency and the CO2 footprint of every kilometer of cable produced. Our customers can use these tools to monitor, calculate, and reduce their environmental impact. In addition, we offer a lot of features to reduce scrap, as already mentioned.
WCI: What are your company’s long-term growth strategies and future plans?
AA: Innovation never stops. Our motto, “Here for You,” reflects our mission to serve our customers in the best possible way. Our long-term growth strategy focuses on being a reliable strategic partner, growing alongside our customers. We will continue to address market needs and dedicate our efforts to advancing technology as a leader in the field, ensuring our customers’ success.
2 out of 5 building wire manufacturers’ plants run exclusively on Rosendahl lines, which is something that we are very proud of. The same goes for fiber optic cables, where we serve 4 out of 5 of the top players in India.
Continuus-Properzi: Developing Technologies in the Present to Cater to Future Challenges
Continuus-Properzi’s long-term growth strategy is to always remain the benchmark in the aluminium and copper rod sector, trying to anticipate the future trends of the market in advance, to study and develop technological solutions in the present that will help industry to face future challenges. With 75+ years of experience and 500+ commissionings in 80+ countries, the company has designed and patented new technological solutions to reduce the energy consumption during the casting, rolling, and coiling of aluminium and copper rod, ingot lines and in their furnaces, shares Eng. Alberto Ghisetti, Sales Director, Continuus-Properzi S.p.A. during an interaction with Wire & Cable India.
Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Alberto Ghisetti: The wire and cable market has seen significant expansion in recent years with a compound annual growth rate around 6%. This growth is largely driven by advancements in the automotive sector, a surge in telecommunications, the development of power transmission networks, rising demand for consumer electronics, and the overall growth of the manufacturing industry. These trends are shaping the wire and cable industry today, but more growth is expected. The growing need for electrical power for data centers that store vast amounts of information and exponential numbers of interactions required by the new computer processors for IoT, Industry 4.0, 5.0 revolution, and artificial intelligence will be important factors that boost growth in wire and cable markets. According to information collected on the internet, by 2030 almost 12% of the total power demand in the USA will be consumed exclusively by data centers.
WCI: Please highlight the latest advancements and technology developments that you have
Eng. Alberto Ghisetti, Sales Director, Continuus-Properzi S.p.A.
introduced in your machines to cater to these evolving needs.
AG: Continuus-Properzi has always provided its customers with new advanced technological solutions developed during the 75+ years of experience and 500+ commissionings completed in 80+ countries worldwide. Particularly, during the last few years we have designed and patented new technological solutions to reduce the energy consumption of our furnaces, both in aluminium (with the Properzi Vert-Melt Furnace) and copper (with the Properzi Vert-Ref, with the charging system from the roof of our reverberatory refining furnace, and for the continuous refining process). We have also dedicated particular attention to the reduction of electrical consumption during the casting, rolling, and coiling of our aluminium and copper rod and ingot lines, using inverters and instruments that, implemented with our IULIUS 4.0 software (our Industry 4.0 program), are capable of reducing power consumption to the lowest level in this field of the market.
The substantial investments we have dedicated to the acquisition of 4.0 machine tools, allow us to build certain parts of our systems here in Italy, guaranteeing the “made in Italy” quality that distinguishes our lines and the end product obtained with Properzi lines.
WCI: How do you help your customers achieve better efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing the waste in the production process.
AG: We are assisting our customers in reducing energy consumption and process production waste, while increasing the quality to the highest level of the market. At any rate, we are consistently working to help our customers anticipate the trends and market requirements/challenges. For example, in the 1980’s Continuus-
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Properzi began to develop and improve the refining process of copper scrap with concepts of circular economy and recycling – which are the challenges and trends of modern day. Due to this far-sighted vision of our president Mr. Giulio Properzi, our customers are today able to face and succeed new challenges with processes and technologies that were developed and optimized decades ago. Furthermore, we guarantee a technical consultancy that is available in two solutions, via e-mail, or on site, designed precisely to meet our customers’ needs, depending on the importance of the intervention.
with no copper dust creation during the process. Furthermore, our R&D has dedicated some time to several tests performed to support university professors in their scientific articles.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
The growing need for electrical power for data centers that store vast amounts of information and exponential numbers of interactions required by the new computer processors for IoT, Industry 4.0, 5.0 revolution, and artificial intelligence will be important factors that boost growth in wire and cable markets.
WCI: Do you have any R&D team catering to evolving needs? Elaborate more about your R&D efforts.
AG: Absolutely yes, we have a team dedicated to Research & Development consisting of engineers and specialized personnel who dedicate their time to all types of tests. Over the years, our R&D department has developed new technologies and processes to satisfy the needs of our customers. A vivid example is our revolutionary SAM (Self Annealing Machinery), which we consider to be environmentally friendly machinery as it guarantees energy saving in rod-breakdown operations up to 50%, in the range of 80 kWh/t,
AG: Continuus-Properzi pioneered the process of continuously casting and rolling nonferrous rod in the 1940s and today is the global leader for nonferrous wire rod production equipment offering complete lines including furnaces, casting equipment, rolling equipment and double spoolers. The Properzi organization provides unparalleled technology for the production of aluminium and copper wire rod around the world. The copper rod can be produced from either cathodes or 100% low quality copper scrap to yield top quality copper rod. The product offering also includes our “Pro-Form” continuous rotary extrusion machinery for a wide range of applications in copper and aluminium, our Vert-Melt furnace for aluminium, and our Self-Annealing Microrolling® (SAM) machine that processes 8mm copper rod down to 1.8mm -2mm soft wire without an annealer, thereby providing significant energy savings.
The availability of efficient aftersale service, which includes on-site technical assistance, remote technical consultancy and the supply of spare parts, is engrained in the corporate culture. During the last years we have expanded our portfolio offering to our customers to include fume treatment systems for our furnaces and other applications.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
AG: Continuus-Properzi is the most well-recognized reference in both the aluminium and copper rod fields, as
The substantial investments we have dedicated to the acquisition of 4.0 machine tools, allow us to build certain parts of our systems here in Italy, guaranteeing the “made in Italy” quality that distinguishes our lines and the end product obtained with Properzi lines.
well as zinc wire and lead strip. During its 75+ years of activity, ContinuusProperzi has supplied complete plants to all main players worldwide. The list of names is long and to mention all of them would risk forgetting to mention one of them. Looking into the Indian market, we have supplied our equipment to Adani, Balco, Hindalco, Nalco, Sterlite and Vedanta, only to mention the biggest. Naturally, the entire Properzi team will continue to work hard, in order to increase our
presence in our Indian plants.
WCI: What are your company’s long-term growth strategies and future plans?
AG: Continuus-Properzi long-term growth strategy is to always remain the benchmark in the aluminium and copper rod sector, trying always to anticipate the future trends of the market in order to study and develop technological solutions today that will help our customers to face future
challenges. Furthermore in the recent years we are offering to our customers a wider range of services and supplies compared to the past years, being today capable to provide complete aluminium and copper rod (or ingot) lines on EPC basis, supporting our customers from the first commercial negotiations, through the construction of the factories, to then arrive at the installation of our CCR (Continuous Casting & Rolling) lines, in short, providing a real turnkey service.
Maillefer Investing in R&D; Energy-Efficient, Automated & AI Powered Extrusion Technologies
Maillefer has introduced automation and AI-powered quality control in their machines to enhance efficiency and precision. Focussing on energy efficiency, they are helping with solutions that offer waste reduction by optimizing raw material usage through automation and precise extrusion. During a conversation with Wire & Cable India, their R&D Director, Mr. Mikko Lahti shared that Maillefer envisions global technology leadership by investing in R&D and digitalization.
Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Mikko Lahti: The wire and cable industry is rapidly evolving with advancements in materials, smart technology integration, and sustainability. Key trends in materials include the rise of high-performance, lightweight, and eco-friendly materials. There is an increasing demand for fiber optic cables to support 5G and high-speed connectivity. Cable manufacturers are moving towards automation and Industry 4.0 technologies, including IoT-enabled smart cable manufacturing, alongside focusing on fire-resistant, lowsmoke, halogen-free cables for safety compliance. The industry is witnessing advancements in HVDC transmission and modern IoT technologies such as machine learning in quality control and intelligent processes.
WCI: Please highlight the latest advancements and technological developments that you have introduced in your machines to address these evolving needs.
ML: We have introduced state-of-theart automation and AI-powered quality
control in our machines to enhance efficiency and precision. Some key developments include energy-efficient extrusion technologies, and advanced insulation and sheathing technologies for minimizing the material over usage.
Our automatic crosshead centering combines the latest technology with sustainability. By placing more intelligence in manufacturing components, we get to create winning production concepts. Here, economy meets ecology and the reality of a sustainable future together.
In the ever-evolving world of cable manufacturing, precision and data-driven insights are key to maintaining quality and efficiency. Our forthcoming data storage solution will revolutionize how manufacturers collect, store, and analyze production data. By combining topography scanning with advanced data warehousing, we are paving the way for smarter manufacturing and unparalleled optimization. The topography scanner system can extract detailed quality information from the cable manufacturing process and its detection system can automatically find defects and other anomalies on the cable surface during production.
Mr. Mikko Lahti, R&D Director, Maillefer
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The detection sensitivity of the topography scanner can be adjusted, so that only desired defects are reported to the operators. Linking the detailed quality information to line control data opens up new means for process optimization and predictive maintenance actions.
Integration of digital twins for process simulation and optimization is another key development. The economic benefits of AI-driven systems like Smart Buffering are clear. By improving product quality, reducing waste, increasing uptime, and lowering maintenance costs, these systems provide a compelling return on investment. Early adopters of AI-based automation will gain a significant competitive advantage, as they will be able to produce higher-quality products more efficiently than their competitors.
WCI: How do you help your customers achieve better efficiency in their production processes?
ML: We focus on energy efficiency by implementing eco-friendly and powerefficient systems to reduce energy consumption. We provide to our clients an enhanced quality experience by using precision control and AIbased monitoring to minimize defects. Our solutions offer waste reduction by optimizing raw material usage through automation and precise extrusion.
WCI: Do you have an R&D team that addresses evolving needs? Please elaborate on your R&D efforts.
ML: Our dedicated R&D team constantly innovates to meet market demands. Key focus areas include developing next-gen insulation processes, enhancing production automation and digitalization, researching new manufacturing technologies for high-voltage and extra-high-voltage cables, and collaboration with universities and research institutes for cutting-edge solutions
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
ML: Our portfolio includes manufacturing solutions for power cables- HV, MV and LV power transmission solutions; telecommunication cables- fiber optics and high-speed data cables; industrial & automotive cables- specialized solutions for different industries.
Our expansion plans involve setting up new manufacturing units, diversifying into smart cable solutions, and expanding our presence in emerging markets.
WCI: Could you provide insights into your market presence and key clientele
Our expansion plans involve setting up new manufacturing units, diversifying into smart cable solutions, and expanding our presence in emerging markets.
globally & in India?
ML: We have a strong global footprint, serving clients across North America, Europe, the Middle East, and Asia. In India, we are a key supplier to industries such as power, telecom, construction, and infrastructure. Our clients include major utility companies, telecom giants, and industrial manufacturers.
WCI: How do you integrate sustainability into your manufacturing and application processes?
ML: We integrate sustainability by concentrating on better material choice and adopting energy-efficient manufacturing processes to lower utility costs. We provide solutions that require less material and reduce scrap. We ensure compliance with global environmental regulations and constantly provide sustainable value in all aspects of business.
WCI: What are your company’s long-term growth strategies and future plans?
ML: Our future growth is driven by attaining technology leadership by investing in R&D and digitalization. We are aiming for global expansion to strengthen our presence in highgrowth markets. We have certain sustainability goals to achieve by reducing carbon footprint and adopting green manufacturing. We have plans for strategic partnerships and collaborating with our customers, industry leaders and research institutions.
UK Based Proton Products Opens Office in India
Founded in 2000, Proton Products Group is a privately-owned British company serving the wire and cable manufacturers with state-of-the-art measurement, flaw detection, wire preheating, and production line control solutions globally. Seeing an enormous growth potential in the Indian market, Proton Products has opened a new office in India- Proton Products India Private Limited. In a recent conversation with Wire & Cable India, Mr. Sunish Bhatia, Country Manager, India & Neighboring Countries, shared that they have recently launched Diameter Surface Inspections- DSI 4030-i4 gauge for the 4 plane laser triangulation profile and contour measuring system.
Wire & Cable India: What are the key innovations shaping the wire and cable industry? How do you help your customers achieve better efficiencies in their production processes?
Sunish Bhatia: The Indian government has announced several infrastructure projects and construction activities across the country. Expansion of transportation networks such as metros, railways, and highways are also anticipated to fuel the demand for cable and wires.
Proton Products is working with innovative technologies- our gauges are an important part of the wire and cable manufacturing lines to keep the products in quality and reduce losses and rejections. Our gauges are developed with smart technologies, having contactless measurements and automatic feedback control. This optimizes material consumption and maintains the products specification to match the industry standards.
WCI: Do you have any R&D team catering to evolving needs? Elaborate more about your R&D efforts.
SB: Proton Products has a dedicated R&D team which continuously works on new developments considering the application needs and improving process control. Our experienced team of professionals operate within
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a culture of continuous improvement and are firmly focused on developing innovative solutions and high-quality products backed with excellent service.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
SB: Proton Products has a very focused portfolio for wire and cable manufacturers where we help our endusers with diameter controller, lump & neck gauges, preheater, spark tester, capacitance gauges, length and speed gauges, and eccentricity gauges for quality controls and saving material.
The new expansion in Proton Products’ portfolio is our Diameter Surface Inspections- DSI 4030-i4 gauge for the 4 plane laser triangulation profile and contour measuring system. The Next generation of this will include an AI data analysis.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
SB: Proton Products has representatives throughout Europe,
Asia, the Americas, Africa, and the Middle East. We have a big list of happy customers using Proton Products’ gauge globally- Cofi Cab, Belden Cables, Mother son, Sumi Electric Wires, ZTT, Star Wire, and many OEMs like, Singcheer Machinery, Baud Extrusions, HRJ, Rosendahl, Maillefer Extrusions etc.
WCI: How do you integrate sustainability into your manufacturing and application processes?
SB: Proton Products has adopted solar energy to power its new production facility.
WCI: What are your company’s long-term growth strategies and future?
SB: Recognizing an enormous growth potential in the Indian market, Proton Products has recently opened a new direct office In India “Proton Products India Pvt. Ltd.” Headed by Mr. Sunish Bhatia, who joined us last year as Country Manager India, this office provides our Indian customers with product and service support locally. Proton Products continuously innovates products to meet the customer’s current demands as well as future market needs.
The new expansion in Proton Products’ portfolio is our Diameter Surface Inspections- DSI 4030-i4 gauge for the 4 plane laser triangulation profile and contour measuring system. The Next generation of this will include an AI data analysis.
Mr. Sunish Bhatia, Country Manager, India & Neighboring Countries, Proton Products
BUSS’ COMPEO™ Co-Kneader
Technology for HV & EHV Cable Insulation Needs
BUSS, a Switzerland-based global leader in compounding systems, also known as the original manufacturer of the Co-Kneader technology, is celebrating 80 years of the initial patent this year. BUSS’ unique compounding solutions set the standard for heat or shear critical applications in the plastics, aluminum, powder coating and food industries. Catering to the evolving needs of wire and cable manufacturers worldwide, BUSS has come up with the latest COMPEO™ co-kneader series, a compounding machinery based on the patented co-kneading technology, reveals Dr. Victor Callegari, Head of Business Development, Innovation and Marketing, in a conversation with Wire & Cable India. In India, BUSS is represented by Reifenhäuser India Marketing Private Limited.
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Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Victor Callegari: There is a focus on the use of recyclable, recycled or biomaterials, and more generally lowcarbon materials and processes, setting new standards for environmental responsibility.
We see more cables designed with integrated mechanical protection and increased resistance to water and UV exposure coming to the market, ensuring durability and reliability in various conditions. Additionally, ground-laid cables require mechanically robust solutions and have to meet the highest standards in terms of UV and moisture resistance.
In Europe, the legal regulations demand the use of HFFR compounds for public facilities and installations including buildings, tunnels and transportation. Similar regulations are either in force or expected to apply in India, China and the Middle East. In order to meet the demanding requirements for flame retardant properties, it is generally necessary to
add 50-70 % of the appropriate fillers. For some applications, as much as 80% is needed. Formulations are therefore preferred with PE-copolymers, which enable higher filler absorption. Coupling and/or cross-linking systems are integrated in order to attain the required mechanical and applicationrelevant properties.
WCI: Please highlight the latest advancements and technology developments that you have introduced in your machines to cater to these evolving needs.
VC: At BUSS, we are helping our customers pioneer sustainable solutions in the cable industry by offering thermoplastic insulation and fully recyclable materials as alternatives to traditional crosslinked materials. This shift not only reduces environmental impact but also enhances the recyclability of our customers’ products.
BUSS’ state-of-the-art COMPEO™ co-kneader series are used in our new direct peroxide injection and gentle
compounding of a newly developed additive cocktail. Our technologies offer access to, among others, various High Voltage (HV) and Extra High Voltage (EHV) insulation materials, exhibiting excellent product quality and superior process efficiency compared to the well-known soaking technology.
Silane-crosslinked cable compounds based on PE have proven to be the most cost-effective method worldwide for use in cable insulation applications up to voltages of 10 kV. BUSS co-kneading machines are also used for manufacturing the catalyst masterbatch and the XLPE Sioplas®, a two-stage process in which a peroxideactivated grafting of vinyl silane onto the polymer chains is realised. Buss kneaders are also extensively in use since many years for PVC applications.
WCI: How do you help your customers achieve better efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing
Dr. Victor Callegari, Head of Business Development, Innovation and Marketing, BUSS
Graphite & Carbon
the waste in the production process.
VC: We have developed and patented together with a partner, a direct peroxide injection and gentle compounding of a newly developed additive cocktail by using BUSS state-of-the-art COMPEO™ co-kneader series, allowing at the same time for significantly reduced capital expenses and equipment requirements. Further advantages are the compact plant design without high-rise soaking tower and improved cleanliness and physical-electrical properties of the produced materials.
Another example where BUSS technology plays its strength is the processing of semiconducting cable compounds. This is a very demanding process. The conductivity values must be guaranteed both at room temperature and at elevated operating temperatures. The structure of the highly structured carbon blacks must be maintained, and they must be distributed extremely homogeneously to form the conductive network. The polymers used must degrade as little as possible. The surfaces of the layers coextruded during processing must be very smooth and even.
To meet this complex set of requirements for semi-conducting cable compounds, the BUSS kneader can play to its specific strengths: the high proportions of conductive additives can be distributed to several feeding points. The immediately initiated mixing processes at moderate shear rates lead to excellent distributive mixing results without damaging the internal structure of the conductive materials and polymers.
The system’s design freedom also makes it possible to specifically address the increasing viscosity in the processing zones with carefully selected configurations. This allows for customised control and monitoring of the process conditions.
WCI: Do you have any R&D team catering to evolving
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needs? Elaborate more about your R&D efforts.
VC: BUSS operates its own global academies with over 100 collaborative customer trials per year, encompassing equipment, formulation, and analysis.
Our extensive global network includes leading private and public research institutions and specialists in wire and cable formulations, all utilizing BUSS equipment to drive innovation and excellence.
BUSS holds patents and licenses the technology to customers in the wires & cables industry operating our equipment world-wide.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
VC: BUSS has a strong global presence in wire and cable applications with reference plants for low voltage materials, HFFR compounds, filling compounds, conductive layers and insulation materials ranging from medium to extra-high voltage applications for AC and DC.
This October, we will unveil our latest additions to our kneader family of products, including digitally enabled technology for machine performance and health monitoring. Additionally, we will introduce new enhancements to our state-of-the-art COMPEO line, ensuring even greater operational efficiency for our customers. BUSS is committed to further investing in our core markets, driving technological advancements in machinery and processes for the wires & cable industry.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
VC: BUSS is an international market leader in compounding systems for demanding applications. As the original manufacturer of the Co-Kneader technology, celebrating 80 years of the
initial patent this year, the company offers unique compounding solutions that set the benchmark for heat- or shear-sensitive applications in the plastics, aluminium, powder coating and food industries. The core competence is customer and application specific solutions for advanced compounding tasks in line with the high demands on process technology and product quality as well as the continuously increasing technological market needs. We count all major wires and cables companies worldwide as our valued customers.
In India, BUSS is proudly represented by Reifenhäuser India Marketing Private Limited.
WCI: How do you integrate sustainability into your manufacturing and application processes?
VC: At BUSS, we are dedicated to design and manufacture products with a lower environmental impact. Our kneaders boast an impressive lifespan, with some of our plants operating for over 60 years. Through continuous modernization and upgrades, we extend the replacement cycle, thereby reducing waste.
Our innovative processes and optimized additive usage minimize material waste, while the simplified cleaning of our equipment further reduces material consumption. Additionally, our plants are designed for optimized energy consumption, ensuring efficient operation.
One of the standout features of our technology is the superior distributive mixing efficacy of our kneaders, which results in smaller footprints.
At BUSS, we are committed to reducing waste, utilizing energy-friendly technologies, and incorporating components that align closely with the concepts of energy savings and circular economy. Our measures ensure that we not only meet but exceed environmental standards, paving the way for a sustainable future.
ü Cable Compounds
Total Solution in Polymer Compounds and Sheets
We manufacture speciality compounds which find different applications across a wide spectrum of the wire and cable industry such as power cables, building wires & telecommunication.
OUR PRODUCTS:
ü Bio Compostable Compounds for Food Packaging
ü Engineered Plastics for Appliances
ü Engineered Plastics for Automobiles
ü Reprocessed Compounds for Cables and Automotive
ü Industries
ü Master Batches
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Ph.: +91-130-2219014 , +91-91-9354146393
Email: info@universalpolychem.com
Website: www.universalpolychem.com
Windak Focussing on Innovation, Sustainability and Global Expansion
Founded in 1994 in Sweden, Windak is a global player in cable packaging machinery, offering a comprehensive selection of high-speed rewind lines, automated spooling, and versatile coiling systems. Windak is the largest supplier of automatic packaging equipment for the cable industry in North America. With installations in over 40 countries, including India, Windak is investing in larger, high-capacity packaging solutions to support the evolving needs of cable manufacturers worldwide. Mr. Dieter Gerger, Sales Manager at Windak EMEA GmbH, shares this and much more during an interaction with Wire & Cable India.
Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Dieter Gerger: The wire and cable industry is at the heart of two major global shifts — sustainability and digitalization. As the world transitions to a greener future, cable manufacturers are rising to meet new challenges with innovative solutions. Modern cables must withstand extreme environmental conditions, particularly in photovoltaic systems and offshore wind farms, where exposure to UV radiation, moisture, saltwater, and fluctuating temperatures is constant.
At the same time, the digital revolution demands faster, more reliable data transmission. This has led to the rise of fiber optic cables and ultra-highspeed connectivity solutions, fueling everything from 5G networks to smart cities. The industry is no longer just about connecting power and data - it’s about shaping the future of technology and sustainability in an increasingly interconnected world.
WCI: Please highlight the latest advancements and technological developments that you have introduced in your machines to address these evolving needs.
DG: Innovation is at the core of
Windak’s philosophy, and our latest advancements reflect our commitment to efficiency and sustainability. We have engineered our machines to support biodegradable packaging materials, allowing cables to be securely packaged while reducing environmental impact. In fact, our latest developments enable cable packaging without any plastic at all—a major step toward a greener future. Beyond sustainability, we have enhanced the reliability of our machines to integrate seamlessly with extrusion lines, eliminating the need for additional rewind processes. This not only streamlines production but also enhances efficiency, making it possible to meet industry demands with reduced waste and improved operational flow.
WCI: How do you help your customers achieve better efficiency in their production processes? Maybe, by reducing energy consumption, enhancing quality or reducing the waste in the production process.
DG: Efficiency in cable production is not just about a single machine — it’s about optimizing an entire system of interconnected processes. Windak helps its customers to keep waste as small as possible. Our advanced monitoring systems continuously
Mr. Dieter Gerger, Sales Manager at Windak EMEA GmbH
check cables for damage or production failures, ensuring that only top-quality products reach the end customer while minimizing waste. Full integration with factory ERP systems provides real-time traceability, offering precise control over every stage of production. Additionally, our intelligent scrap handling technology significantly reduces scrap length, optimizing resource usage and enhancing overall productivity. By combining smart automation with cutting-edge process control, Windak empowers manufacturers to achieve maximum efficiency with minimal waste.
WCI: Do you have an R&D team that addresses evolving needs? Please elaborate on your R&D efforts.
DG: At Windak, our dedicated R&D team is constantly pushing the boundaries of innovation to adapt to changing industry demands. Sustainability is a major focus—our engineers are developing packaging machines that minimize consumables and exclusively support environmentally friendly materials. At the same time, we are making our machines smarter, integrating advanced automation so they can operate with minimal human intervention. When operator input is required, our intuitive and self-explanatory user interface ensures seamless control, reducing complexity and training time. By combining sustainability, intelligence, and user-friendliness, our R&D efforts are shaping the future of cable packaging—delivering solutions that are not only cutting-edge but also practical and efficient.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
DG: Windak offers a comprehensive range of cable packaging machines, focusing on three core areas: coiling, spooling, and rewinding. Each of these segments includes a diverse selection of base machines that can be customized with various features to
INNOVATION
meet specific customer needs.
Looking ahead, our expansion plans are driven by market demands.
We are currently developing larger coiling machines capable of handling coil diameters up to 800mm for bigger cables, i.e. FlexCoiler FC8. Additionally, we are scaling up our reel winding solutions to support drum sizes up to 3,000mm and loads of up to 20 tons. Beyond these advancements, we also provide stand-alone machines that seamlessly integrate into existing production lines.
As the industry evolves, so does our portfolio — ensuring that we continue to deliver cutting-edge, flexible, and high-performance solutions for wire and cable manufacturers worldwide.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
DG: Windak has established itself as a market leader in the USA and a leading supplier of cable packaging machines across Europe. With installations in over 40 countries, our footprint extends across key global markets, including India.
India’s rapidly growing cable and wire industry presents significant opportunities, and we are proud to have gained a strong foothold in this dynamic market. As demand for automation and high-efficiency packaging solutions rises, we are committed to expanding our presence in India by providing cuttingedge, tailored solutions to local manufacturers. With a reputation for reliability and innovation, Windak continues to be the trusted partner for cable producers worldwide.
WCI: How do you integrate sustainability into your manufacturing and application processes?
DG: Sustainability is embedded in every aspect of our operations.
India’s rapidly growing cable and wire industry presents significant opportunities, and we are proud to have gained a strong foothold in this dynamic market.
At Windak, we follow a Lean Manufacturing Strategy, ensuring that all production processes are continuously evaluated and improved for maximum efficiency and minimal waste. Our commitment extends beyond our factory—supplier selections consider transport distances to reduce our carbon footprint, while internal logistics are optimized to streamline material flow and minimize energy consumption.
WCI: What are your company’s long-term growth strategies and future plans?
DG: At Windak, our vision for the future is driven by innovation, sustainability, and global expansion. We are continuously enhancing our automation and smart packaging solutions to help customers achieve greater efficiency and cost savings. Sustainability remains a key focus— our R&D team actively develops eco-friendly packaging solutions and optimizes processes to reduce waste and energy consumption.
Geographically, we are strengthening our presence in emerging markets, including India, while expanding our offerings to meet growing industry demands. Additionally, we are investing in larger, high-capacity packaging solutions to support the evolving needs of cable manufacturers worldwide.
By staying ahead of market trends and embracing new technologies, Windak is committed to delivering cuttingedge solutions and driving the future of cable packaging.
Our Product Range
Ÿ Straight Line Wire Drawing Machine
Ÿ Inline Wire Rod Preparation System
Ÿ CO2 Wire Production Line
Ÿ Pay-off & Take-up Systems for Galvanizing Line
Ÿ Pay-off & Take-up Systems for Patenting / Annealing Line
Ÿ Inverted Drawing Machines (IVD)
Ÿ Wet Wire Drawing Machines
Ÿ Vertical / Horizontal Spoolers
Ÿ Dead Block Coilers
Ÿ Pay-offs for Wire Drawing Machine
Ÿ Rewinder Machines
SIKORA’s Preparedness for AI Boom: Measuring Technology for High-Quality Data Cables
The AI boom has driven demand for high-quality data cables. SIKORA is all prepared for providing the best suited measuring technology for this new trend. SIKORA devices such as laser, centerview or capacitance measure diameter and eccentricity values with the highest single value precision, so that decisive deviations and scatter of the nominal values can be precisely recorded.
With huge investments in AI data centers such as Stargate in the US and Deepseek in China and elsewhere, the demand for high-quality data cables is rapidly growing. The quality requirement for these cables sets new standards for the extrusion process.
In the past, it was sufficient to control the diameter to the nominal value. Nowadays, however, brief variations in a wide range of parameters of this cable type cause reflections during data transmission. This significantly reduces the usable length of a wire pair. Anyone who has to meet the requirements for this cable type on a permanent basis
cannot do it without continuously monitoring the performance of the extrusion process.
Data cables are generally used for data transmission in the range of up to several gigabytes/s. Twisted wires with low-loss foamed insulation and minimized reflections can be used for this high data rate up to a length of 100 meters and more.
The real challenges with this cable type lie in the short-term, periodic variations and not only in the diameter and the scatter of these and other measured values.
It is the single value accuracy that matters, not the average of many measured values. SIKORA devices such as laser, centerview or capacitance measure diameter and eccentricity values with the highest single value precision, so that decisive deviations and scatter of the nominal values can be precisely recorded. Take full advantage of the potential of this data!
Measuring devices from other manufacturers only show smoothed average values from several less precise single values and are, therefore, unable to accurately record short-term deviations and variations.
Some of the critical parameters that can affect quality include the size of diameter, deviations, conductor eccentricity, insulation capacity and pair variations. Too large or too small a diameter can endanger the function. Any out-of-roundness deviation, distance variation in twisted pairs, eccentricity of the conductor in the insulation or degree of foaming and capacity of the insulation affects the quality.
At SIKORA, each single value is exact. SIKORA measuring technology records all relevant nominal values and shortterm variations during the extrusion of these wires. A watchdog function immediately reports any exceedance of such limit values. It helps to guarantee a high quality of the wires and ensures customer satisfaction in the long term.
SIKORA offers suitable technology for the extrusion of data cables.
FUHR GmbH & Co. KG is a family-owned and managed company in the third generation, which looks back on more than 75 years of know-how in the construction of rolling lines and special machinery. As a modern company, they continue to develop dynamically and invest continuously in the modernisation of their operations and the expansion of their machinery and equipment. In a recent interaction with Wire & Cable India, Mr. Benjamin Joachim, Authorised Officer at FUHR, shared that they are focusing on machine retrofits and higher grades of automation, especially for magnet wire. In order to meet customer demands for data analysis and quality documentation, FUHR has brought in its F-MAS, FUHR Measurement & Acquisition System.
FUHR Rolling Mills Brings F-MAS for Data Analysis
Wire & Cable India: What are the key innovations shaping the wire and cable industry? Highlight the latest technology developments that you have introduced in your machines to cater to these evolving needs. Benjamin Joachim: Besides constant improvement of production equipment, automation of processes is becoming a necessity. Data mining and analyzing is very important to improve production processes and enhance machinery’s performance.
We are focusing on higher grades of automation, especially for magnet wire. We are installing industry computers for data storing in complex rolling mills to increase production
speed of magnet wire, due to improved rolling sequences, cooling, and wire measuring.
Another booming trend is the machine retrofit. Retrofit expands a machine’s lifespan, ensures machine availability for longer duration, and reduces its energy consumption. In addition to the main business- the delivery of complete production lines and the supply of spare parts, FUHR is developing new business areas which include the general overhaul and modernization of older machines, the regrinding service for custom-made rolls and an extended range of services.
WCI: How do you help your customers achieve better
INNOVATION
efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing the waste in the production process.
BJ: Our latest machines are designed very close to customers’ requirements. We don’t install huge reserves in the drive technology. All components affecting power consumption are now designed more critically since the past few years.
Also, in order to meet customer demands for data analysis and quality documentation, FUHR has now brought its F-MAS data acquisition and evaluation system to market maturity. FUHR Measurement & Acquisition System (F-MAS) allows manufacturers to make reports of the produced wire and enable them to analyze their products and the machine.
It is available as an add-on option to the tactile measuring systems but can also be retrofitted to existing digital or analogue measuring systems. During the development phase, special attention was paid to compatibility with third-party systems – especially
with regards to retrofitting in existing systems.
WCI: Do you have any R&D team catering to evolving needs? Elaborate more about your R&D efforts.
BJ: Though we do not have a specific team for R&D, our sales engineers always analyze new trends, listen carefully to customers’ needs, visit trade shows, and have regular meetings to work on innovative new projects- to address future questions today!
Research and the constant quest for better and more effective solutions are part of the corporate culture at FUHR. We believe that- a process of ongoing, continuous reinventing will ensure our innovative and competitive strengths over the long term. We research on topics that arise from the needs of our customers, and subsequently develop practical and economic applications on this basis.
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
BJ: FUHR is well known for its competence in the field of rolling mills for various shaped wire products of different materials- ferrous and non-ferrous. The portfolio covers equipment like pay-offs via rolling stands, spooling equipment, accumulator systems, inline measuring systems and take-ups. FUHR’s specific strength is customised turnkey machines built from standardised approved modules.
WCI: Could you provide insights into your market presence and key clientele globally & in India?
BJ: During the last decade, India was one of our key markets, making approximately 20 percent of our annual turnover. FUHR rolling mills are producing special shaped wires to serve customers all over the world. With our high knowledge in the field
During the last decade, India was one of our key markets, making approximately 20 percent of our annual turnover.
of magnet wire, where currently the market is very strong, we support our customers in optimizing the production process.
In close cooperation with our regional sales partners spread all over the world, we supply our innovative rolling technology solutions to companies that are among the best in their industry.
WCI: How do you integrate sustainability into your manufacturing and application processes?
BJ: We try to not overengineer the power affecting components. We use state of the art technology which automatically switches off components, when they are not used.
FUHR recognizes the growing energy demand and energy transition challenges as an opportunity and sees itself in an excellent position.
WCI: What are your company’s long-term growth strategies and future plans?
BJ: Rather than focussing on quick growth, we lay emphasis on retaining our position of technology leadership. We focus on maintaining customer relations by providing them quality machines and services. As a supplier of complete turnkey solutions, we develop and construct tailor-made equipment and systems in close collaboration with our clients –systems that integrate seamlessly into existing processes on site. We believe this would bring automatic growth in the long run.
Mr. Benjamin Joachim, Authorised Officer, FUHR
PWM’s Innovations in the Cold Welding Equipments
Mr. Steve Mepsted, Managing and Sales Director, PWM Limited shares insights about the contributions they are making in innovating the wire & cable industry’s ever growing demands. They have recently introduced a new cold welder specifically for trapezoidal wire and another series for welding strips as thin as 0.25mm.
As a world leader in the design, manufacture and supply of cold welding equipment for over 40 years, we have always focused on developing products to meet the requirements of wire and cable manufacturers worldwide, says Mr. Steve. As energy and material costs continue to rise, manufacturers need robust, reliable machines that will improve productivity, reduce operating costs and minimise waste.
Responding to the growth in the cable industry, PWM has introduced a new cold welder specifically for trapezoidal wire. The TR45, for nonferrous trapezoidal material up to 45mm² cross-sectional area, is energy-efficient, user-friendly and
mobile. It can be moved easily to the work area, saving effort and reducing downtime. Another recent PWM innovation is the ST40 cold welder for a welding strip as thin as 0.25mm. Reducing energy consumption is a big issue for manufacturers.
Mr. Steve adds, we offer a large range of manually-powered cold welders, and our powered models are driven by advanced pneumatic or hydraulic systems, so use only small amounts of electrical energy compared with electrical butt welders. We make our precision-engineered cold welders and dies in-house and test them thoroughly to ensure they produce strong, reliable welds and minimise waste.
In addition, our machines are designed to be clean, user-friendly and low maintenance. Our comprehensive product portfolio now consists of 16 machines, for cold welding round wire, rod and profile, with capacities ranging from 0.10mm diameter to 30mm diameter. We produce both industry standard and custom-made cold welding dies.
Investment in R&D has always been a priority for PWM and we will continue to innovate and keep pace with industry developments. India is an important market for us and we are always happy to provide technical advice and help customers find the right cold welding products for their applications.
Mr. Steve Mepsted, Managing and Sales Director, PWM Limited
Growing with the Industry
An upcoming media company, Tulip 3P Media brings out publications for different B2B verticals. The activities of the company now embrace events and market research as well. Tulip is currently on its way to further expanding its publication portfolio through publications for other business verticals and a rich offering of other niche media services.
Lämneå Bruk’s Legacy of Innovation, Passion for Wire
Founded in 1727 as an ironwork with a royal warrant, Sweden based Lämneå Bruk evolved into a wire machinery specialist in 1823. Accumulating over 200 years of expertise in the industry, the company manufactures wire drawing lines, advanced coiling and automation solutions. Their flagship innovation, the No Twist Coiler portfolio, has significantly transformed wire manufacturing worldwide. The Hagstedt family, owners of Lämneå Bruk, has been ‘wired up’ for ten generations; the passion for wire simply runs in their blood. In a recent interaction with Wire & Cable India, Lämneå Bruk’s President, Mr. Jonas Hagstedt revealed that they design and manufacture all components for their machines in-house while integrating sustainability in its manufacturing processes.
Wire & Cable India: What are the key innovations and emerging trends shaping the wire and cable industry?
Jonas Hagstedt: We have noticed that the wire industry is experiencing a strong push towards automation, increased production efficiency, and enhanced support systems. Manufacturers are seeking ways to minimize downtime and optimize operations with uninterrupted production cycles. Additionally, instead of investing in entirely new machinery, there is a growing demand for upgrading existing systems to improve performance while maintaining cost efficiency.
WCI: Please highlight the latest advancements and technology developments that you have introduced in your machines to cater to these evolving needs.
JH: At Lämneå Bruk, we are widely known for our complete wire drawing lines, but in recent years, we have concentrated on advancing coiling and automation solutions. Our flagship innovation, the No Twist Coiler (NTC) portfolio, has been in development since 1992 and has significantly transformed wire manufacturing worldwide.
With hundreds of successful installations, the NTC enhances productivity by increasing output in both wire drawing and uncoiling without requiring modifications to existing production setups. This system replaces conventional gooseneck and spooling methods, creating precisely laid, twist-free wire coils of up to 4.5 metric tons in inverted carriers. This not only reduces scrap and enhances economic efficiency but also minimizes operational stoppages and improves logistics as the big wire package offers convenient shipment
INNOVATION
options to end-users. The NTC is designed for various applications and industries, including but not limited to welding wire, bedding & seating springs, reinforcement wire, intermediate wire, galvanizing lines, heat-treatment multiwire lines, and nail manufacturing.
Beyond the NTC, we are also focused on fully automated production lines, including rewinding lines, coilers, and spoolers, all designed to optimize modern wire manufacturing processes by reducing men-hours and streamlining production.
Electronic equipment development is constantly and rapidly progressing, and often, the technology utilized today is not compatible with older solutions, making replacement parts difficult to find on the market. To help customers avoid costly downtime, we recommend planning system upgrades before machine failures occur.
Lämneå Bruk offers tailored solutions for modernizing frequency inverters, PLC systems, HMIs, and more, ensuring seamless operation and extended equipment lifespan for both Lämneå Bruk and other manufacturers’ machines.
WCI: How do you help your
customers achieve better efficiencies in their production processes? Maybe, by reducing the energy consumption; enhancing quality or reducing the waste in the production process.
JH: Efficiency and sustainability go hand in hand in our approach. The No Twist Coiler, for example, is engineered to reduce energy consumption through its innovative payoff system, while removing the pre-twist ensures that every meter of wire is utilized with minimal waste.
We take pride in our in-house manufacturing, where every component is designed and produced in Sweden. This allows us to maintain strict quality control and provide customized solutions that align with our customers’ specific production needs. By reducing scrap, enhancing
Sustainability is a core principle at Lämneå Bruk. Today, approximately 50% of our electricity comes from renewable sources.
Mr. Jonas Hagstedt, President, Lämneå Bruk
automation, and designing machines with energy efficiency in mind, we help wire manufacturers achieve more costeffective and sustainable operations
WCI: What is your current product portfolio catering to the wire & cable sector? Are there any expansion plans in the pipeline?
JH: Lämneå Bruk has been a trusted partner in the wire industry for nearly 300 years, delivering tailored
INNOVATION
machinery solutions for the complete wire drawing process, from payoff to rewinding operations. Our equipment is suitable for a wide range of wire types, including welding wire, low to high-carbon wire, and stainless steel. We can adapt to industry demands and develop cutting-edge solutions which have positioned us as a leading supplier in the global market.
To support our continuous growth, we recently expanded our workshop by 40 meters, constructed new office facilities, and invested in additional automated machinery and robotics. These investments allow us to further optimize our production and continue delivering high-quality, innovative solutions to our customers.
WCI: How do you integrate sustainability into your manufacturing and application processes?
JH: Sustainability is a core principle at Lämneå Bruk. Our facility operates its own hydropower station, utilizing renewable energy from the adjacent lake—a tradition that has powered our operations for centuries. Today, approximately 50% of our electricity comes from renewable sources.
Additionally, our workshop is heated with an environmentally friendly floor heating system that uses sustainable woodchips. We have also implemented electric charging stations for employees and transitioned from paper-based documentation to a fully digital setup in our production area, reducing paper waste and improving efficiency.
By integrating these sustainable practices, we are not only reducing our environmental footprint but also ensuring that our customers receive solutions that support their own sustainability goals.
Reimagining Energy for Sustainable Future
Organised by IEEMA, ELECRAMA, the global showcase of the electrical industry concluded its 16th edition- highlighting India’s industry prowess and growing global interest in the country. The 5-day event took place from February 22-26, at India Expo Mart, Greater Noida. The event’s slogan: ‘Bigger, better and bolder’ encapsulates the essence of the exhibition, showcasing the event’s growth, impact, and vision for the future of the power sector. The event themed- ‘Reimagining Energy for a Sustainable Future’, focuses on areas such as sustainability, innovation, quality, safety & reliability and automation.
According to Mr. Vikram Gandotra, Chairman, ELECRAMA, ELECRAMA 2025 is a significant milestone that coincides with the ‘Make in India’ initiative of the Government of India. The 16th edition of this exhibition
has become grander and more unique with 1,100 plus exhibitors spread over 1,10,000 square meters. The exhibitors are from various sectors including new energies & storage, e-mobility & charging infra, digital energy, power transmission & distribution, automation, motion & drives and startups.
With France as the associate partner country and multiple MOUs signed,
ELECRAMA continues to strengthen its global presence. Germany has already committed to being the partner country for the 2027 edition, further underscoring the event’s growing international success.
With a stellar lineup of global CXOs, ELECRAMA has 4,00,000 visitors footfall from key business sectors, including utilities, industries, and infrastructure. Over 15,000 buyer-seller meetings
Ms. Charu Mathur, Director General, IEEMA, Mr. Matthias Ernst Rebellius, Chief Executive Officer at Siemens Smart Infrastructure, Mr. Sunil Singhvi, President IEEMA, Mr. Manohar Lal Khattar, Union Minister of State for Power, Housing, and Urban Affairs, Government of India, Mr. Olivier Blum, Chief Executive Officer at Schneider Electric, Mr. Vikram Gandotra, Chairman, ELECRAMA, Mr. Siddharth Bhutoria, Vice President, IEEMA
(L To R)
have been organized, expected to generate business inquiries exceeding USD 20 billion, as per IEEMA.
A significant international presence with 500 plus buyers, more than 100 exhibitors, business delegations from 80 countries, and a special pavilion for 50 shortlisted start-ups showcasing their innovations, along with powerpack knowledge sessions such as the World Utility Summit, e TechNxt, Women in Power and Domestic Buyer Seller Meet, ELECRAMA is not just an exhibition but a movement that showcases India’s vision, capabilities and leadership in the future of energy.
As per Mr. Sunil Singhvi, President IEEMA, India has already achieved 210 gigawatts of renewable energy, and
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industries are very confident that we will meet 500 gigawatt by 2030. Additionally, India is becoming a global hub for EV manufacturing and expanding its EV infrastructure.
Role of IEEMA in Empowering the Power and Distribution Sector
IEEMA has always been at the forefront of driving the industry forward. Our vision is simple but powerful – to make India a global hub for electronics and electrical manufacturing. The whole world is looking towards India for sourcing the requirements for the growth of the power sector to drive innovation and foster a strong startup ecosystem. IEEMA is playing a significant part in this.
‘‘To promote startups in the power sector, our programme, ‘Electraverse Sparks’, has conducted contests and selected 50 upcoming startups that have been given free space in the ELECRAMA,’’ says Sunil Singhvi.
IEEMA is also investing in upskilling the workforce for the future. The association has come together to support the government’s policy and framework in power generation, transmission, and distribution, including new and renewable energy.
‘‘With the shift in the global supply chain, we have a unique opportunity to expand our market presence, which is expected to grow from 1.5 trillion dollars now to 3.7 trillion dollars by 2032,’’ says Mr. Sunil. ‘‘IEEMA is committed to enhancing market access across the globe for its members. Our export today is about USD 12 billion, and we are committed to making it USD 25 billion in the next five years,’’ he added.
Promoting Quality Compliance
and Testing Infrastructure is Key Focus
in India
For the growth of the export market, it is important that IEEMA actively collaborates and participates with
international bodies, advocating policies for standard exports, financing, new business models, and competitiveness.
‘‘Quality is not just about compliance. It is about building a global reputation that Indian products are the best in the world, and under IEEMA’s partnership, Indian industry is moving forward in this direction, and our products are accepted worldwide,’’ says Mr. Sunil.
IEEMA is working with all its stakeholders to extend quality standards and testing infrastructure in the country. It is committed to working with the government to establish new testing infrastructure through publicprivate partnerships.
‘‘Our message to the world is clear –India is ready to deliver high-quality, reliable and innovative electrical solutions at scale,’’ says the President of IEEMA.
IEEMA is committed to creating a platform for start-ups in the energy space to showcase innovations and bring the latest improvements to energy efficiency, storage, new materials, and IT technology.
‘‘We must not just adopt but lead these trends. The next decade is critical for our industry. We have the talent, infrastructure, and the supporting policy framework to make India a global leader. Let’s build an electrified, efficient and empowered India,’’ says Mr. Sunil.
Combining Electrification and Digitization in the Power Sector
When you look at the development of the planet, the need for electrification is increasing. There is no doubt that this industry will be at the centre of the future energy transition.
As per Mr. Olivier Blum, Chief
Executive Officer at Schneider Electric, there is an opportunity to digitalize a lot of electrification processes. If we are able to combine electrification and digitalization, we can continue to transform this industry and have a much bigger impact on the energy transition.
‘‘At Schneider Electric, we’ve developed many solutions and products for Indian people, which has benefited many other countries in the world, especially Africa,’’ says Mr. Olivier. ‘‘India is on its way to becoming one of the fastest-growing countries to give access to renewables. The country has rapidly transformed in the last 10 years, digitizing every part of the economy. We have a big responsibility in our industry to make sure that not only do we electrify, but we also connect objects and help people to deliver energy efficiency.’’
He adds, ‘‘We must continue to support all the people of India to make sure they will have access to energy, green energy, and also support the industrial sector to be more energy efficient.’’
Developing Smart Infrastructure in India
The per capita electricity consumption in India has surged almost 50% in the last decade. To meet this rising demand for energy, modernization of the power grids and transmission and distribution networks is required to achieve 500 gigawatts of renewable energy by 2030.
According
to Mr. Matthias
Ernst Rebellius, Chief Executive Officer at Siemens Smart
Infrastructure, the government is taking significant actions, with the 10% increase in capital expenditure spending on power infrastructure
According to the International Energy Agency, reaching national goals means adding or refurbishing a total of over 80 million kilometres of grids by 2040, that is equivalent of the entire existing global grid.
and a three-year pipeline for project investments via PPP. Siemens has been a reliable partner for these investments, and we continue to support the government of India’s efforts towards Viksit Bharat 2047.
He adds, ‘‘We remain steadfast in the country’s growth and may expand our footprint in R&D as well as centres of competence, especially data centres, and AI in India.
Smart grids, smart buildings, and smart components are the key to advancing sustainability and efficiency, and data and AI are the necessary tools for this.
According to the International Energy Agency, reaching national goals means adding or refurbishing a total of over 80 million kilometres of grids by 2040, that is equivalent of the entire existing global grid.
In India, it’s not just about adding capacity but utilizing this capacity smartly with digitalization, software and AI-enabled simulations of the grid. This is where the real and the digital worlds come together.
The Road Ahead
Taking the event to its nucleus, Manohar Lal Khattar, Union Minister of State for Power, Housing, and Urban Affairs, Government of India, discussed
the road ahead and the possibilities before us to push the boundaries of innovation and growth.
He says, ‘‘My message today is very clear. I have high expectations from this industry. India, as we know, is on the path of economic revolution. We want to make our country Viksit Bharat. For this economic growth, there is a huge contribution from the power sector.”
As per the National Infrastructure Pipeline 2019-25, energy sector projects accounted for the highest share (24%) out of the total expected capital expenditure of INR 111 lakh crore (USD 1.4 trillion).India’s power sector is expected to attract investment worth INR 17 lakh crore (USD 205.31 billion) in next 5-7 years, as per IBEF.
He adds,‘‘If we want to prove that the power sector is a growth engine for transformation, then we have to make our manufacturing industry an inspiring force, not just for the country,
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but for the people around the world.’’
In the T&D sector, the country is moving forward by modernizing the sector. The established companies and startups are working hard for technological reforms, creating modern systems that have strengthened the power sector.
The Union Minister emphasized that power can only generate and increase capacity, but we have to work on energy efficiency too. We have to double our electric intensity in 2030 so that we can produce more power with optimal consumption.
He adds, ‘‘From 2014 to 2024, we have reached a renewable energy capacity of over 200 gigawatt, which is 2.81 times since the last decade . Our total installed power capacity from 2014 to 2025 has increased 87%. This proof that India is not just progressing, but we are racing ahead. To keep this journey going, we have to take
WOYWOD – Manufacturer of the well-known PLASTICOLOR Brand presents:
DOUBLE DOSING SYSTEMS
(COLOR CHANGE)
· Cutting down on waste and rejects during production
· Instant color change during production
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· Extreme small amount of pre-mixed material
· Reduction of setup/production cost
· Synchronized operation (speed of dosing unit synchronized with speed of production machine)
For further information, please contact us: Woywod Kunststoffmaschinen GmbH & Co. Vertriebs-KG Fon +49 (0) 89 854800 · info@woywod.de
the next step with self-sufficiency in business and increase our productivity. We have to develop advanced power electronics, efficient transformers, power converters, smart grid solutions, etc. Moreover, e-transportation or e-mobility is a great opportunity for us to improve our EV infrastructure with fast chargers, battery-setting stations, and vehicle-to-grid (V2G) technology.’’
The government is standing with the industry. We are awaiting and considering your suggestions to make our policies industry-friendly to promote and bring new technologies to the power and T&D industry, concludes the minister.
The event concluded with a significant industry pledge by Mr. Siddharth Bhutoria, Vice President, IEEMA where IEEMA and its members reaffirmed their commitment to the vision of Viksit Bharat, striving to position India as a global manufacturing hub for the electrical equipment industry.
Opportunities woywod.de/en
Dosing & Mixing Systems Made in Germany
Systematic Industries Unveils DURAFIBER: Expanding into Optical Fiber Cables and
OPGW
Systematic Industries, a leader in steel wire transformation and coatings, announces its entry into the optical fiber cable (OFC) and Optical Ground Wire (OPGW) industry with the launch of DURAFIBER. Leveraging their two decades of expertise in wire and cable manufacturing, this strategic expansion marks a significant step towards catering to the ever-growing demands of the telecom and power transmission sectors.
Mar 5, 2025
With an existing reputation for delivering highperformance galvanized steel wires used in various industries, Systematic Industries now extends its expertise to fiber optic connectivity solutions. “Durafiber” is engineered to deliver high-performance optical fiber solutions, catering to the growing demands of modern telecommunications and data transmission networks. “Durafiber” employs cutting-edge fiber optics technology, including G.652D and G.657A1/A2 fiber types, ensuring compliance with international standards for efficient longhaul and last-mile connectivity.
A Seamless Blend of Strength and Innovation
Their state-of-the-art manufacturing facilities have a production capacity of 10,000 km of cables per month, and are supported by advanced sheathing lines of 75, 80, and 100 mm. They offer unitube designs (up to 12F with embedded strength members) and multitube designs (with central strength members), including armored and unarmored variants to meet diverse customer requirements. Manufactured with precision, Durafiber optical fiber cables offer superior signal integrity, low attenuation, and enhanced durability, ensuring optimal network reliability. Designed to withstand harsh environmental conditions, Durafiber cables incorporate advanced sheathing materials and robust construction, making them ideal for both underground and aerial deployments.
Meeting the Growing Demand for Fiber Optic Networks
As the world shifts towards 5G, broadband expansion, and smart infrastructure, the demand for high-speed, low-latency data transmission is at an all-time high. DURAFIBER is designed to ensure low attenuation, minimal signal loss, and superior tensile strength, making it an ideal choice for telecom networks, power grids, and urban connectivity solutions. The OPGW solutions further strengthen power transmission infrastructure by combining the benefits of optical communication and overhead ground wire protection.
Reliability, Performance, and Global Reach
The brand’s state-of-the-art manufacturing process ensures tight dimensional tolerances, minimal insertion loss, and excellent tensile strength, making it a preferred choice for high-speed broadband and FTTH applications. Manufactured with precision and adhering to global industry standards, DURAFIBER is built to withstand harsh environmental conditions, ensuring longevity and uninterrupted performance. With a strong footprint in Southeast Asia, Africa, Europe, and the Middle East, Systematic Industries is fully equipped to support largescale connectivity projects with timely and efficient supply.
A Future-Ready Vision
Systematic Group’s expansion into optical fiber cables and
OPGW is a natural progression towards a more connected and technologically advanced world. As industries evolve, the company remains committed to delivering innovative, high-quality, and sustainable solutions that empower businesses and communities alike. With a focus on innovation, Durafiber cables integrate water-blocking technology and UV-resistant jackets, extending service life and enhancing
network uptime. Systematic Industries’ in-house testing and quality assurance protocols ensure that every Durafiber cable meets stringent industry standards, including ITU-T, IEC, and Telcordia GR-20 compliance. Whether for backbone infrastructure, enterprise networks, or industrial automation, Durafiber provides scalable and cost-effective fiber optic solutions that drive seamless data communication.
Bansal Wire’s Dadri facility in Uttar Pradesh recently commenced production of specialty wires - bead wire and hose wire.
Feb 13, 2025
Bansal Wire Industries Limited, a part of Bansal Group and one of the largest stainless steel wire manufacturing companies in the country, made its foray into the specialty wires segment with the commencement of production at its specialty wire vertical in its Dadri plant.
The announcement was made by Mr. Pranav Bansal, MD and CEO of Bansal Wire, during the Q3 of FY-25. Mr. Bansal said, “This quarter marked a significant achievement for the company with the commencement of production at its specialty wire vertical in Dadri. The facility introduced three critical products: bead wire, hose wire and steel tyre cord, with bead wire and hose wire successfully launched during the period. The market potential for these products is substantial, with an estimated annual demand of 450,000 tonnes.
“To capitalize on this opportunity, Bansal Wire has established a state-of-the-art pilot project with a capacity of 50,000 tonnes. This initiative not only reinforces our commitment to innovation but also positions us to effectively cater to the growing needs of this dynamic market segment. We are committed to product quality and will soon be the only Indian company with an in-house R&D wing for new product development,” he added.
Mr. Ghanshyam Gujarati, CFO of Bansal Wire Industries, recently revealed to the media that the market size for steel cord in India was about 2-2.5 lakh tonnes. Bansal Wires have started with 20,000 tons as a pilot project. Currently, this product is being imported into India and Bansal Wire would be the first company in India to manufacture steel cord.
Claiming its Dadri plant to be India’s largest steel wire plant, the CFO said the plant has a commissioned capacity of about 2,20,000 MTPA. The company had earlier decided to increase this capacity to 3.5 lakh MTPA with an investment of about INR 550 crore. However, the plan has been revised and the production capacity would now be expanded to 4.2 lakh MTPA. This revision would mean an addition of about INR 70-80 crore to the original outlay of INR 550 crore,
totalling to around INR 630 crore. Bansal Wire was hoping to complete this expansion within the first two quarters of FY26, he added.
CONSUMABLES
Paramount Communications to Set Up New DC/AC Cable Facility in Madhya Pradesh
The new greenfield plant will come at approximately 30 acres of industrial land in Narmadapuram town of Madhya Pradesh for the manufacturing of DC and AC cables.
Feb 14, 2025
Paramount Communications Limited, part of the Paramount Group and one of the country’s leading wire & cable manufacturing companies, is coming up with a new plant for the manufacturing of DC and AC cables in Madhya Pradesh.
Announcing the financial results for Q3 FY-25, the company said the Madhya Pradesh Industrial Development Corporation (MPIDC) has allotted approximately 30 acres of industrial land in Narmadapuram town to establish a new greenfield plant for the manufacturing of DC and AC cables.
The development aligned perfectly with the growth goals of Paramount Communications in the power sector. The
company was well-positioned to capitalize on the expected growth in the cables and wires segment, estimating to grow at a CAGR of 12-13 percent between FY23 and FY27, it added.
Vedanta to Invest INR 1000 Billion to Establish Aluminum Production Facilities in Odisha
Vedanta Limited has signed an MoU worth INR 1 lakh crore aimed at boosting Odisha’s industrial sector by establishing aluminium production facilities and advancing sustainable development across the state.
Jan 30, 2025
Vedanta Limited has signed a Memorandum of Understanding with the Government of Odisha to establish aluminium production facilities and advance sustainable development across the state. The deal worth INR 1000 billion was signed by Mr. Mohan Charan Majhi, Chief Minister of Odisha, and Mr. Anil Agarwal, Chairman of Vedanta Limited during the inaugural day of the Utkarsh Odisha – Make in Odisha Conclave 2025.
Mr. Agarwal highlighted the fact that Odisha has been a strategically important aspect of Vedanta’s journey. This MoU marks a major step in driving large-scale industrial growth and socio-economic progress in the state. He said, “We are excited to continue our long-standing collaboration with the Government of Odisha, focusing on sustainable development, skill-building, and improving the quality of life for millions of people.”
According to the MoU, Vedanta Limited will establish a
3 million tonnes per annum (MTPA) aluminum plant and create an aluminum park, making it an important centre for downstream aluminum product manufacturers.
The partnership aims to enhance Odisha’s strategic position in the global aluminium market and also create 200,000 jobs and promote the growth of MSMEs.
UltraTech Plans to Set Up INR 1800 Crore Wires & Cables Plant in Gujarat
UltraTech Cement aims to set up an INR 1,800 crore plant for the wire and cable industry in Bharuch, Gujarat. The plant is expected to be commissioned by December 2026, with financing through internal accruals and/or borrowings.
Feb 25, 2025
UltraTech Cement, an Aditya Birla Group company and a market leader in the cement industry, plans to enter the wires & cables industry by setting up an INR 1,800 crore plant in Bharuch, Gujarat.
The plant is expected to be commissioned by December 2026, with financing through internal accruals and/or borrowings.
The company is expected to generate a revenue of approximately INR 7,000 crore, with a margin of 10-12 percent.
Kumar Mangalam Birla, Chairman, Aditya Birla Group, said the company intends to expand its presence in the
construction value chain through the foray in cables and wires segment, which aligns with the Group’s vision to provide comprehensive solutions to end customers in the construction sector.
KEC International Successfully Commissions Ph-1 of Aluminium Conductor Plant at Vadodara Facility
The final phase of the plant in Vadodara is on track for commissioning by the end of March 2025. Once fully operational, the facility will generate annual revenue of around INR 600 crore.
Feb 19, 2025
KEC International Limited has successfully commissioned the first phase of the aluminium conductor plant at their Vadodara facility, entailing an investment of about INR 60 crore.
This information was shared by Mr. Vimal Kejriwal, Managing Director and CEO of KEC International Limited.
He said, “As part of our efforts to diversify into high potential products, we continue to make substantial progress on multiple fronts. During the Q3 FY-25, we successfully commissioned the first phase of the aluminium conductor plant at our Vadodara facility, with the final phase on track for commissioning by the end March 2025.”
Once fully operational, the facility would generate annual revenue of around INR 600 crore. The foundation stone for phase 1 of this facility was laid in February 2024.
“The capital investment to produce E-Beam and Elastomeric cables is advancing well with production for this facility expected to commence in Q4 next year. We are confident that strategic realignment coupled with our focus on product diversification will drive significant growth, strengthening both revenue and profitability for the cables business in the years to come. This strategic capacity enhancement positions us to effectively meet the growing demand across
India as well as the Middle East,” he added.
The KEC CEO & MD further revealed their ambitious plans to increase the transmission tower manufacturing capacity at its Jabalpur facility.
He said, “With a robust order book and a sustained increase in tendering activities in the transmission and distribution (T&D) segment, we initiated our debottlenecking program to enhance our manufacturing capacities at some of our plants with low investment. After successfully completing capacity expansion of our Dubai plant, we have now expanded the Jaipur plant and are currently working on increasing the capacity at our Jabalpur plant. On completion of our Jabalpur plant expansion, our total capacities will go up from 4,22,200 MTPA to 4,68,200 MTPA (including the capacities of KEC’s facilities at Nagpur, Dubai, Jaipur and Jabalpur).”
Earlier during FY24, the company had augmented its tower manufacturing capacity in Dubai from 50,000 MT to 60,000 MT.
LAPP’s Success in India Compensates for Weakening European Business
LAPP Group recorded a slight decline in the past fiscal year 2024, however, it was able to cushion declines in sales in its European home markets with large gains in Asia- India & South Korea. Despite the difficult market environment, LAPP is sticking to its investment program.
Feb 03, 2025
LAPP’s regions developed very differently in fiscal year 2024: The EMEA region (Europe, Middle East, Africa),
which continues to generate the largest share of LAPP Group’s sales, recorded a decline in sales of around 9 percent. In Germany, the decline was particularly high due
to the weakness in the mechanical and plant engineering sector. The Americas region (North, Central and South America) remained only slightly below the previous year’s level, with a sales reduction of approximately 3 percent.
The Asia-Pacific region has grown strongly. The increase in sales of over 10 percent was mainly due to business success in India and South Korea. “India and Southeast Asia are the big winners in the current geopolitical environment. The figures here are also positive for the current fiscal year. This makes me very optimistic that we will be able to counteract the ongoing economic downturn in Central Europe again this year”, says Matthias Lapp, CEO of LAPP Group.
“It was a challenging fiscal year. Nevertheless, we are looking courageously to the future and are sticking to our global investment program. Continuous digitalization, increased production capacities, expansion of our logistics: That’s what will ensure future growth”, emphasizes Matthias Lapp, and adds: “What we urgently need from politics now: reliable framework conditions, an end to over-regulation and more trust in domestic companies. We know how to compete and to succeed in the global economy. But for that we need more air to breathe.”
LAPP in India exists since 1996 and is headquartered in Jigani, Bengaluru. In 2012, the company set up its second
manufacturing unit at Pilukedi, Bhopal. Besides the offices in Delhi, Mumbai, Kolkata, Chennai, Pune and Bangalore, over 430 employees work in India for the global LAPP Group.
Sumit Mitra, Managing Director of Lapp India, summarizes: “LAPP’s strength results from our close customer relations and our tailor-made connectivity solutions. More than 60 percent of the products that we sell in India have been designed for the Indian market as per the Indian specifications. And thanks to our own compounding plant in Bhopal, we can fulfill highly such individualized customer requirements. By investing in new capabilities in terms of instrumentation, control, data and power cable, and by expanding our capacities and nurturing talent, we aim to meet the evolving needs of one of the world’s fastestgrowing economies!”
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Apar Industries to Add New Production Line worth INR 37.57 Crore to Enhance Production Capacity
Apar Industries will set up an additional line for the processing of aluminum rod worth INR 37.57 crore, which will be used for the production of conductors and cables. The aluminum rod manufacturing capacity of the company would increase by 42,000 MTPA.
Feb 10, 2025
Apar Industries, global manufacturer of aluminium and alloy conductor, catering to various sectors, including conductors, cables, telecom solutions, speciality oils, polymers and lubricants, is expanding its cable and conductor manufacturing capacity by adding a new production line at its existing plant.
In a stock exchange filing dated February 1, 2025, the company said it would set up an additional line for the processing of aluminum rod worth INR 37.57 crore, which would be used for the production of conductors and cables.
Currently, the annual production capacity of Apar Industries for aluminum rods stands at 1,87,000 MTPA. After the commissioning of the new line, expected by Q4 of FY25, the aluminum rod manufacturing capacity of the company would
increase by 42,000 MTPA.
Apar Industries, while concealing the location for this development, said that it was adding the new aluminum rod line in response to increasing market demand. The company would fund the expansion through internal accruals, it added.
V-Marc India Enters E-Beam Market
Powered by electron beam (eBeam) technology, V-Marc’s new products: FlexiTUF eB-HFFR Wires and eB+ Power Cables, feature an eco-friendly insulation material, which reduces suffocation risk by preventing chlorine emissions during fire incidents. They also offer 80 percent higher current-carrying capacity & service life exceeding 60 years.
Jan 31, 2025
One of the fastest-growing wires and cables manufacturers in India, V-Marc India Limited, is looking forward to enhancing its business presence in Kerala with the launch of its new products: eB+ Power Cables and FlexiTUF eB-HFFR Wires.
As per the company, Kerala is the perfect launch pad for its latest range of advanced wire and cable solutions.
Mr. Deepak Tikle, Executive Director of V-Marc India Limited, said their expansion plans and the launch of eBeam technology-based products is aligned with India’s growing focus on renewable energy and energy efficiency.
Both eB+ Power Cables and Flexi-TUF eB-HFFR Wires contain a unique, eco-friendly insulation material, developed after extensive research by V-Marc, to replace the hazardous PVC with an XLPO-based polymer.
The material significantly reduces the risk of suffocation by preventing chlorine emissions during fire incidents. The innovative solutions use an advanced technology, which is already well-established in the US, Europe and Southeast Asia. Having a service life of more than 60 years, the products offer robust protection against short circuits and 80 percent higher current-carrying capacity. They can withstand working temperatures up to 150 degrees centigrade.
RVNL Consortium to Lay 82000 km of OFC worth INR 13,000 Crore
Rail Vikas Nigam Limited (RVNL), in collaboration with HFCL Limited and Aerial Telecom Solutions Private Limited, has been awarded packages worth over INR 13,000 crore under the BharatNet Middle-Mile Network Project in UP. The consortium will lay 82000 km of optical fibre cable (OFC), covering 75 districts and 59280 gram panchayats in the region.
Feb 01, 2025
Rail Vikas Nigam Limited (RVNL), in collaboration with HFCL Limited and Aerial Telecom Solutions Private Limited, has been awarded two key packages in UP East and West. The packages are worth over INR 13,235.57 crore under the BharatNet Middle-Mile Network Project by BSNL.
The projects cover 75 districts of UP and 59280 gram panchayats by laying 82000 km of optical fiber cable. The project is based on the Design, Build, Operate and Maintain (DBOM) model. It incorporates advanced network design, transitioning from linear to ring topology, ensuring better efficiency and reliability in the connectivity.
Pradeep Gaur, Chairman and MD of RVNL, expressed
HFCL Bets Big on
Overseas
that this assignment underscores RVNL’s commitment to bridging the digital divide and enhancing rural connectivity.
This project aligns with the Digital India campaign, contributing to building a connected India.
Sale, Targets INR 10,000 Crore Revenue
HFCL is anticipating a substantial rise in revenue from its optic fiber segment, especially from international markets in the coming years. It is also banking on the domestic projects, including INR 4,650 crore orders received under the BharatNet Phase III project and other telecom orders.
Feb 20, 2025
Himachal Futuristic Communications Limited (HFCL) is looking forward to becoming an INR 10,000 crore company, owing to its increasing overseas sales and defence supplies, coupled with continuous demand for optical fiber and digital network solutions in the future.
The leading telecom equipment manufacturer and provider of turnkey solutions to the Indian Railways, Defence sector, smart cities, telecom service providers and surveillance projects, said that it was anticipating robust demand for optical fiber and digital network solutions in the future, driven by several key catalysts, such as 5G acceleration, rural broadband initiatives (BharatNet Phase III), increasing adoption of Artificial Intelligence-enabled services, hyperscaling of data centers and the growing need for high-speed, reliable internet connectivity across smart cities, industry 4.0,
and remote education networks.
The information was shared by Mr. Mahendra Nahata, Managing Director of HFCL, during the company’s recent investor call.
He said, “HFCL has prepared itself for this resurgence in
demand. Over the past few quarters, we have focused on enhancing our production capacities, improving operational efficiencies and developing innovative products & solutions to cater to the evolving needs of the market. By optimizing our processes, we are better positioned to deliver highquality products on a scale and ensure timely deliveries to our customers. We are increasing our presence by appointing our own employees, distributors, and dealers in key global markets. Our goal is to achieve a substantial rise in export revenue from our optic fiber segment, with a significant portion of revenue coming from international markets in the coming years. Additionally, we aim for a considerable share of our telecom segment revenue to be export-driven.
”HFCL has secured Advance Purchase Orders worth INR 2,167.65 crore from Rail Vikas Nigam Limited for supply of optical fiber cables, telecom equipment and related accessories along with maintenance of the telecom equipment, for BharatNet Phase III in Uttar Pradesh (East) Telecom Circle and Uttar Pradesh (West) Telecom Circle. These wins indicate HFCL’s growing dominance in the market and its capabilities to meet the ambitious goals of BharatNet program. In addition to securing orders worth over INR 4,650 crore under BharatNet Phase III, there is significant potential to independently supply fiber, optical fiber cable and telecom equipment to other vendors in the remaining telecom circles, wherein either contracts have been awarded or are in the process of being awarded,” he added.
Sterlite Power Launches Two New Brand Identities -
Resonia and Sterlite
Sterlite Power has launched two new corporate brand identities titled Resonia and Sterlite. Resonia Limited will house the transmission infrastructure business, facilitating renewable energy integration. While the Sterlite Power Transmission Limited will house the manufacturing of cables and conductors, and EPC services.
Feb 24, 2025
Sterlite
Power has launched two new corporate brand identities titled Resonia and Sterlite. The rebranding was announced at ELECRAMA 2025.
Resonia Limited will house the transmission infrastructure business. The transmission networks will facilitate renewable energy integration. While the Sterlite Power Transmission Limited will house the manufacturing of cables and conductors, and EPC services.
Resonia and Sterlite will now focus on their distinct businesses, bring agility and create independent growth journeys, reports a release from Sterlite Power.
Pratik Agarwal, Managing Director, Sterlite Power Transmission Limited, and Chairman Resonia Limited said, “This transformation is a pivotal moment in our journey. With Resonia and Sterlite, we are creating a specialization, reinforcing our market leadership, and fostering innovation in the industry. With a clear emphasis on specific market segments, both entities are well-positioned to seize new opportunities and tackle the challenges presented by the global energy transition.”
Ruhie Pande, Chief of Human Resources and Marketing and Communications, Sterlite Power Transmission Limited, added, “This new brand identity is more than a visual change; it’s a reflection of our vision to drive innovation,
sustainability, and excellence to build a seamless energy ecosystem.. Through this transformation, we aim to build stronger connections with our stakeholders, amplify our brand’s presence globally, and reinforce our leadership in the sector.”
The new brand logos embody the essence of the businesses. Resonia’s logo, inspired by resonance, symbolizes innovation and harmony, with the ‘I’ merging into a human figure to reflect unity and empathy. The Sterlite logo retains the original strokes and design, leveraging its strong market presence, while preserving the legacy and expertise in transmission industry solutions.
The two new entities will work towards optimizing their capital structures and enhancing their ability to meet the evolving demands of the energy transition. The renewable energy arm, Serentica retains its company identity, and remains committed to accelerating industrial decarbonization with round-the-clock renewable energy solutions. Sterlite and Resonia both aim to meet the evolving demands of the energy transition while continuing to offer sustainable, future-ready solutions for the global energy sector.
Ultracab Secures INR 51.06 Crore Cable Supply Order from Maharashtra Government
Ultracab will supply LT XLPE cables in various sizes worth INR 51.06 crore to the Maharashtra State Electricity Distribution Company Limited (MSEDCL). The company expects to complete the order by June 2025.
Feb 14, 2025
Ultracab (India) Limited, a leading manufacturer and exporter of electric wires and cables in India, has secured an order from the Maharashtra State Electricity Distribution Company Limited (MSEDCL) worth INR 51.06 crore for the supply of LT XLPE cables in various sizes.
The company said in an exchange filing that it expected to complete the project by June 2025.
Since its incorporation in December 2007, Ultracab has grown by leaps and bounds. The company has a very strong presence in the Indian cable market.
Its clientele includes corporate groups like the TATA Group, Jindal Group, Adani Group and the Vedanta Group. It further includes PSU companies such as the Power Grid
Corporation of India Limited, the Indian Railways, Bharat Petroleum Corporation Limited (BPCL), Engineers India Limited (EIL), Steel Authority of India Limited (SAIL), Mangalore Refinery and Petrochemicals Limited (MRPL), Bharat Heavy Electricals Limited (BHEL) and Noida Power Company Limited (NPCL).
The amount will be used for the deployment of around one lakh 4G sites across the country, enhancing the coverage of 4G and ensuring better connectivity for consumers, while contributing to India’s digital connectivity goals.
Feb 20, 2025
In order to speed up the expansion of the 4G network across the country, the Government of India has approved a financial package of INR 6,000 crore for Bharat Sanchar Nigam Limited (BSNL) and Mahanagar Telephone Nigam Limited (MTNL).
On August 14, 2024, the two state-owned companies entered into a service agreement for a 10-year period for 4G network sharing. Out of the total project cost of around INR 19,000 crore, BSNL has already spent approximately INR 13,000 crore. For the remaining INR 6,000 crore, it approached the Department of Telecommunications (DoT), which forwarded the proposal to the Cabinet after due consideration.
As per the report, the decision was taken in a Cabinet meeting earlier this month. However, no official
announcement has been made in this regard.
The amount would be utilised for the deployment of around one lakh 4G sites, enhancing the coverage of 4G across the country and ensuring better connectivity for consumers. The funding would further strengthen the network infrastructure of BSNL and MTNL, enabling them to compete with private players in the telecom sector, while contributing to India’s digital connectivity goals.
APAR Completes 220kV Reconductoring Project in Uttar Pradesh
The company has completed a critical reconductoring project for the Uttar Pradesh Power Transmission Corporation Limited (UPPTCL), which focused on enhancing the 220kV Prayagraj Cantt – Rewa road substation line.
Feb 27, 2025
In order to meet India’s energy demand, APAR has recently completed a critical reconductoring project for the Uttar Pradesh Power Transmission Corporation Limited (UPPTCL). The project enhanced the 220kV Prayagraj Cantt – Rewa road substation line.
This project involved installation of approximately 10 kilometers of High-Temperature Low-Sag (HTLS) conductor which is a crucial upgrade before the Maha Kumbh Mela to meet urgent energy demands while contributing to the broader goals of sustainable and reliable power infrastructure in India.
The project is not without its hurdles such as navigating
a 900-meter river crossing, managing undercrossing 133kV and 66kV live lines, and urban congestion. By upgrading infrastructure, APAR ensured a more reliable and sustainable energy future for everyone.
CEA Issues Guidelines for the Usage & Sharing of Fibre Cores of OPGW and UGFO Cables for Power System Applications
These guidelines aim to provide a clear and standardized framework for the allocation and sharing of fibre cores of OPGW/UGFO cable, thereby balancing the commercial prospects of fibre usage with the imperative of maintaining secure, reliable, and scalable grid operations.
Mar 05, 2025
Central Electricity Authority (CEA), under Ministry of Power, has issued comprehensive guidelines for the usage and sharing of fibre cores of optical ground wire (OPGW)/underground fibre optic (UGFO) cables for power system applications.
The guidelines have been formulated with the collective efforts of the committee constituted under the chairmanship of Member (Power Systems), CEA with representatives from Central Transmission Utility, State Transmission Utilities, Grid Controller of India Ltd, Transmission Service Providers, and other key stakeholders.
These guidelines aim to provide a clear and standardized framework for the allocation and sharing of fibre cores of OPGW/UGFO cable, thereby balancing the commercial prospects of fibre usage with the imperative of maintaining secure, reliable, and scalable grid operations.
It establishes a structured approach to fibre allocation, safeguarding power system communication needs and mitigating future conflicts.
The guidelines prioritize fibre allocation for critical grid communications, ensuring free spare fibres for future grid needs.
A well-defined framework has been outlined to facilitate
the sharing of spare fibre capacity among various stakeholders, including Central Transmission Utility (CTU), State Transmission Utilities (STUs), Transmission Service Providers (TSPs), and other entities.
Leasing of spare fibres for non-grid applications is permitted, provided it doesn’t compromise future grid requirements. All leasing contracts to include a termination clause, mandating at max of 18-month notice period to reclaim fibre cores for grid applications whenever required.
It also emphasises the need for assessment of future grid communication needs and adherence to applicable CEA/ CERC/SERC regulations.
Additionally, utilities are encouraged to plan and install OPGW with 48/96 fibre cores to provide sufficient
capacity for last-mile connectivity, future expansions, and LILO requirements, leveraging the Right of Way (ROW) effectively.
A comprehensive database to be maintained to monitor the allocation and utilization of OPGW fibers, ensuring transparency and accountability.
The guidelines offer the choice between IEEE C37.94 protocol over shared fibre or separate optical fibres, thereby, ensuring flexibility and adaptability in the implementation of differential protection schemes.
By promoting efficient allocation, sharing, and utilization of optical fibres, the guidelines will contribute to a more reliable, resilient, and future-ready power grid and efficient resource management across the power sector.
Rosendahl Nextrom: Cable Manufacturing Technology for Tomorrow
At Wire Eurasia 2025, Rosendahl Nextrom will present industry-leading cable manufacturing technologies in a shared setup with Niehoff and Telkatem.
Feb 17, 2025
Rosendahl Nextrom has announced its participation in Wire Eurasia 2025, which will take place from April 9 to 12, 2025, at Tüyap Istanbul Fair and Congress Center in Istanbul, Turkey. They will present industry-leading cable manufacturing technologies in a shared setup with Niehoff and Telkatem at booth 817F.
This year’s show highlights include Rosendahl’s high-temp foaming lines for Twinax cables that are setting industry standards worldwide. The advanced insulation solution enables ultrafast data transmission and low latency, critical for AI data centers. Additionally, the company offers the first industry-ready PEEK extrusion line for hairpin wire, plus solutions for busbar insulation and high-precision automotive cables. With these technologies, nothing stands in the way of autonomous driving and 800V+ board systems. The company will also showcase the highlights in the energy sector including high-speed insulation for low-voltage, cost-
effective and sustainable solutions for medium-voltage, and flexible metal shielding for high-voltage cables.
A major focus of Rosendahl Nextrom’s efforts is enhancing overall productivity with the thoughtful use of materials, waste reduction, minimizing wear, and energy efficiency.
The latest add-ons to the powerful RIO line control include AI-based process control for improved process stability and product quality for datacom cables, user-friendly maintenance management for increased equipment reliability, reduced downtime and improved operational efficiency and ESG-compliant measurement of CO2 and energy consumption
Rosendahl Nextrom is a strategic partner for producers of cable and wire worldwide. Customers can expect first-class support for the entire lifetime of their machines. A recently launched digital customer portal and attractive new service packages round off the selection.
Turnkey hairpin extrusion with PEEK
Forming & welding for high-voltage cables
Assam Government Proposes to Lay Optical Fibre Cable in Brahmaputra up to Kolkata
The Assam government plans to lay optical fibre cable in the Brahmaputra river up to Kolkata for faster internet connectivity.
Feb 26, 2025
The Assam government has proposed to lay optical fibre cable in the Brahmaputra river up to Kolkata for faster internet connectivity. Recently, cable cuts interrupted the internet operations across the state.
Assam CM Himanta Biswa Sarma proposed this project during a media interaction ahead of the Advantage Assam 2.0 investment summit.
The CM said the network will improve internet connectivity to a great extent. It will also avoid disruptions caused by damages to the land-based cables, which are often damaged during construction projects or any other reason.
Meta Announces World’s Longest 50,000-Km Subsea Cable Project
The 24 fibre pair cable project will connect the US, India, Brazil and South Africa with the highest-capacity technology. It will strengthen the scale of global digital highways by opening three new oceanic corridors with the abundant & high-speed connectivity needed to drive AI innovation around the world.
Feb 20, 2025
Meta Platforms Inc. has announced Project Waterworth, the world’s longest subsea cable project, which will connect five major continents of the globe with over 50,000 km of subsea cables.
The 24 fibre pair cable project will connect the US, India, Brazil, South Africa and other key regions with the highest-capacity technology, leading to greater economic cooperation, better digital inclusion and more opportunities for technological development in these regions.
It will help India, which is already experiencing significant growth and investment in digital infrastructure, to accelerate this progress and support the country’s ambitious plans for its digital economy.
The multi-billion dollar, multi-year investment will strengthen the scale and reliability of the world’s digital highways by opening three new oceanic corridors with the abundant, high-speed connectivity needed to drive AI innovation around the world.
As per Meta, subsea cable projects such as Project Waterworth are the backbone of global digital infrastructure, accounting for more than 95 percent of intercontinental
traffic across the world’s oceans to seamlessly enable digital communication, video experiences and online transactions.
The company said it has developed more than 20 industryleading subsea cables in the past decade, including 24 fibre pairs, compared to the typical 8-16 fibre pairs of other new systems. These investments enable unmatched connectivity for our world’s increasing digital needs.
It is also deploying first-of-its-kind routing, maximizing the cable laid in deep water—at depths up to 7,000 meters— and using enhanced burial techniques in high-risk fault areas, such as shallow waters near the coast, to avoid damage from ship anchors and other hazards.
Hindalco to Invest INR 15,000 Crore to Expand Aluminium Smelting Capacity in Madhya
Pradesh
Hindalco Industries plans to invest Rs 15,000 crore in Madhya Pradesh over the next two years, enhancing its footprint in the region.
Feb 24, 2025
Hindalco Industries has signed a Memorandum of Understanding (MoU) with the Madhya Pradesh government to invest INR 15,000 crore over the next two years.
According to Hindalco’s Managing Director Satish Pai, the company plans to open a large mine called Banda and aims to further enhance the company’s presence in the state, boosting the local economy. This announcement was made at the Madhya Pradesh Global Investors Summit (GIS) 2025 in Bhopal.
The company has earlier invested INR 25,000 crore, focussing on its world-class aluminium smelter in Mahan, located in the Singrauli district of Madhya Pradesh.
Airtel Lands 21,700-km Submarine Cable Connecting India, Singapore & France
The Southeast Asia-Middle East-West Europe-6 (SEA-ME-WE 6) will connect India with Singapore and France (Marseille) while crossing Egypt through terrestrial cables. The submarine cable system will bring a 220 TBPs of global capacity to India.
Feb 20, 2025
Bharti
Airtel Limited, one of India’s leading telecommunications service providers, has landed a new 21,700 km submarine cable system in Chennai, connecting India with Singapore and France (Marseille), while crossing Egypt through terrestrial cables.
With the landing of Southeast Asia-Middle East-West Europe-6 (SEA-ME-WE 6), Airtel has further enhanced its network presence with diversified capacity in the submarine cable system globally. The company had already landed the cable in Mumbai on December 30, 2024.
These cable landings were completed by SubCom, a leading supplier of subsea fibre optic cable data systems responsible for the engineering, manufacture and installation of SMW6.
The cable landing, both in Mumbai and Chennai, will be fully integrated with Airtel’s data centre arm, Nxtra by Airtel, at its large facilities in the respective cities with an aim to enable global hyperscalers and businesses in the country to seamlessly access international connectivity and data centre services.
The submarine cable system will bring a whopping 220
TBPs of global capacity to India.
Sharat Sinha, Director & CEO, Airtel Business, said, “The new milestone will improve our secure, diverse and scalable global network. We are delighted to further strengthen our global connectivity by landing one of the largest cable systems into our facilities. This complements our existing network strength of 400,000 Rkms across 50 countries. This also underlines our commitment to address Digital India’s growing demand for global connectivity & data with additional routes, diversity and capacity.”
As a key member of the consortium of the SEA-ME-WE-6 cable system, Airtel has investment in the core cable and has additionally co-built a private network of four Fiber Pairs between Singapore, Chennai and Mumbai.
HFCL to Execute INR 2,501.3 Crore Order from BSNL
in Punjab Telecom Circle
HFCL is the first company to sign an agreement with BSNL as Project Implementation Agency under the BharatNet Phase-III Programme to execute the BSNL’s INR 2501.3 crore order in Punjab Telecom Circle.
Feb 20, 2025
Himachal Futuristic Communications Limited (HFCL) has become the first company to sign an agreement with Bharat Sanchar Nigam Limited (BSNL) as the Project Implementation Agency (PIA) under the BharatNet Phase-III Programme to execute an Advance Work Order (AWO) it received from BSNL for INR 2,501.3 crore on January 16, 2025.
The leading manufacturer of next-gen technologies and turnkey solutions provider to the Indian Railways, Defence sector, smart cities, telecom service providers and surveillance projects, said that it will now take immediate
steps to commence project implementation in the Punjab Telecom Circle.
India Needs 3.9 Million EV Charging Stations to Achieve EV30@30
Despite securing over USD 450 million in investments, India’s EV charging infrastructure remains underdeveloped, with just one public charger available for every 135 electric vehicles, significantly lagging behind the global standard of one charger per 6 to 20 EVs.
Feb 18, 2025
In order to reach its ambitious goal of 30 percent electric vehicle (EV) adoption by 2030, India needs to install at least 3.9 million EV charging stations within the next five years.
This was revealed in a report recently released by GameChanger Law Advisors (a boutique corporate and commercial law firm headquartered in Bengaluru) and Speciale Invest. Titled Charging Ahead II, the report revealed that the charging ecosystem of India, despite attracting investment worth over USD 450 million, remained underdeveloped, with only one public charger per 135 EVs, far behind the global average of 1 per 6-20 EVs.
Underscoring the need for increased public and private investments, the report stressed on adopting best global practices and enhancing policy incentives to bridge the infrastructure gap.
It further projected firms such as Tata Power, Charge Zone and Statiq as major players in the charging infrastructure, who would drive double-digit growth and attract investment in the sector through various means, including network expansions.
As per the report, though the country was on a well-defined and scalable track to achieve its EV30@30 target, it needed a blend of capital models, tax incentives, single-window clearances, disabled-friendly infrastructure and stringent fire-safety standards to attract investments, including both institutional and foreign, to build a robust EV charging infrastructure.
According to the Ministry of Power, as on February 2, 2024, 12,146 public EV charging stations were operational across the country.
Delton Cables Invests INR 10 Crore to Set Up Telecom Products Facility in Haryana
Delton Cables Limited has leased a property measuring 59,825 square meters in Palwal, Haryana, to set up a facility for the manufacturing of telecom products. The plant is expected to be completed by March 2025.
Feb 21, 2025
In order to cater to the rising demand from the telecom sector, Delton Cables Limited is coming up with a new plant in Palwal, Haryana, for the manufacturing of telecom products, entailing an investment of INR 10 crore.
As per a report, the leading manufacturer and supplier of wires, cables and switchgear has leased a property measuring 59,825 square meters in Palwal for the purpose. The facility is expected to be completed by March 2025.
Established in 1948, Delton Cables Limited has remained an important part of the country’s cable and wire industry, as well as electrical industry. Apart from manufacturing a variety
of cables, wires, switchgear products and PVC compounds, the company provides structured cabling solutions and fiber networking solutions.
Prysmian Strengthens its Position in the European Power Grid Market with a Strategic Agreement in Norway
Prysmian has been awarded a four-year agreement, with an optional twoyear extension period, for the supply of extra high voltage underground cable systems from Statnett. The company will install 420 kV cables and accessories that will be manufactured in Prysmian’s plant in the Netherlands
Mar 05, 2025
Prysmian has been awarded a four-year agreement, plus an optional two-years extension periods, for the supply of extra high voltage underground cable systems from Statnett, the transmission system operator in Norway and a key player within North Europe’s power system.
This agreement confirms Prysmian’s leadership position in the segment and underlines the partnership between Statnett and Prysmian. The award criteria were linked to climate and environmental impact of the proposal, together with quality, with Prysmian obtaining a maximum score.
The contract’s scope consists of the supply and turnkey installation of 420 kV cables and accessories that will be manufactured in Prysmian’s plant in the Netherlands (Delft).
Cinzia Farisè, EVP Power Grid Prysmian, said,“This award confirms Prysmian’s role as a trusted partner, with an attentive focus on meeting what our customers are looking
for, with the speed, quality and reliability that is needed to develop more sustainable power grids”.
Marcello Del Brenna, CEO of Prysmian Europe, said, “With this agreement, we have taken a further major step in terms of growth, consolidating our leadership position in Europe. We are delighted that Statnett has chosen to partner with Prysmian because of our high score on quality and sustainability.”
SETIC POURTIER: Fulfilling Growing Needs of Data Centers with Eco-Friendly Solutions
SETIC POURTIER will showcase the 2000 mm Large Double Twist Strander (TC2000-4M) and the Rigid Stranding line during its participation in Inter wire 2025 at Booth 1449.
Mar 6, 2025
SETIC POURTIER is a worldwide leader in designing and manufacturing rotating machines for non-ferrous cable, offering the widest range of twisting/stranding solutions to cable makers. It is also a leader in special, data communication & LAN cables machinery for automation, AI, robotics, aerospace and data analytics sectors and a major actor in the automotive wire equipment.
The company is happy to announce its participation in Interwire 2025. SETIC POURTIER is eager to meet visitors, customers and potential clients at booth 1449 during the Atlanta event.
During Interwire, SETIC POURTIER will showcase its cutting-edge solutions designed to meet the growing needs of the North America market. Experts will be available at booth 1449 to discuss the latest technologies and collaboration opportunities. The company will showcase the 2000 mm Large Double Twist Strander (TC2000-4M) and Rigid Stranding line.
The company looks forward to catering to the growing needs of Data Centers with Eco-Friendly and High-Performance Solutions.
Sebastien FARGE, Area Sales manager declares: “Rapid rise of artificial intelligence (AI), continuous increase in data volume and electricity demand, architecture of data center… SETIC POURTIER is ready to meet this growing demand with state-of-the-art machines for the manufacturing of Cat 6a to 8 cables, essential to cable modern data centers in terms of speed and performance’.
Large double twist machines : the perfect reply to low and medium voltage cable Market growth
The right solution at the right time. The low and medium voltage cables market is projected to grow significantly,
driven by rising demand for energy and its integration on the grid network, infrastructure development, surging construction projects including data centers.
Benjamin GRASSET, Area Sales Manager “Our wide range of large double twist machines (up to 1250MCM/630mm² & reel diameter up to 2600mm) is offering significant advantages such as tripling productivity, halving energy consumption, and reducing manual labor by two-thirds compared to traditional methods. These machines can produce several LV/MV cable sections with the same single input wire dimension, making them highly efficient and costeffective”.
Moreover, with a complete range of heavy-duty stranders and drum twisters, cablers, concentric and armouring lines SETIC POURTIER has made impressive achievements in the field of all types of power cables: overhead, submarine, High Voltage and Extra-high Voltage.
Heavy-duty rigid stranding lines, such as the RFS, are designed for high-quality power cables, including extra high voltage (EHV) cables. These lines can strand up to 163 wires and are suitable for various conductor types, including Aluminium Conductor Steel Reinforced (ACSR) and All Aluminium Alloy Conductors (AAAC) and trapezoidal wires.
Setic Pourtier is pleased to announce exciting news on the occasion of Setic-Pourtier of America’s 35th anniversary. In response to current market demands and challenges, it is undertaking a rebranding and strategic relocation of our U.S. office.
To better serve its customers, the company has opened new offices in Winston-Salem, strengthening its presence in the US. Its C2S service center is dedicated to providing fast and efficient support, ensuring quality service and increased responsiveness to meet the needs of its customers. Their main goal is to foster proximity, be environmentally friendly and strengthen its service portfolio.
Smart Windak Payoff, Take-up, and Rewind Lines
Windak’s advanced winding and rewinding solutions prioritize efficiency, safety, and ease of operation. By incorporating innovative features such as floating pintles, tire-driven winding, SafeWind cable laying, and intelligent quality monitoring, Windak ensures that cable handling operations are optimized for maximum productivity and reliability.
Mar 7, 2025
Rewind lines are essential in the cable industry for transferring customer-specified cable lengths from one drum to another - often from a larger drum to a smaller one. These systems must accommodate a broad range of cable products and drum sizes to ensure operational efficiency and flexibility. Windak has successfully addressed these challenges in the development of its payoff, take-up, and rewind lines, ensuring ease of use and enhanced safety.
Winders
Windak winders are designed for effortless drum changes, incorporating floating pintles that allow for precise alignment without the need to manually reposition heavy cable drums on the floor. This design not only enhances operator safety by reducing the risk of serious injuries but also prevents damage to factory flooring.
The pintles are mounted on a threaded spindle, enabling height adjustments for smooth pintle threading. This design allows the winder to handle a wide range of drum sizes efficiently.
Another key feature is the drum drive via a tire-drive / dualtire-drive. With the press of a button, the tire applies the pre-set contact pressure against the drum flange. This eliminates the time-consuming process of threading a drive pin, thereby reducing both operational delays and injury risks.
SafeWind
To ensure superior cable winding quality, Windak has developed the SafeWind system. This innovative approach utilizes a movable laying arm that positions itself as close as possible to the drum core during winding, ensuring optimal cable laying.
After the cable is cut, securing the cable end becomes effortless. With Windak UW-Stretch, the cable end is wrapped and secured with stretch film, protecting it from damage. Additionally, this feature controls the film tension, ensuring even bulky cables are safely and securely fastened.
Rewind Lines
Windak Rewind Lines are designed for intuitive and straightforward operation. In addition to the advanced payoff and take-up solutions, they offer a range of additional features for enhanced functionality.
Windak Rewind Lines support both tension control mode and torque control mode. Given the wide variety of cable products, many operations require both modes. Switching between them is seamless and can be done via the user-friendly touchscreen control panel.
Rewind Station RW Handling stiff and heavy
cables can be challenging, particularly when threading them from the payoff to the take-up. To ease this process, Windak has developed the Rewind Station RW, significantly improving operator efficiency and safety.
The Rewind Station is equipped with a tire capstan and a precision length measurement device. During threading, the tire capstan is activated to gently pull the cable from the payoff, facilitating smooth and effortless handling.
Windak’s Rewind Stations are designed for easy operation while offering high-level protection against workplace injuries, ensuring both efficiency and safety in cable rewinding processes.
To ensure maximum product quality, Windak rewind lines feature an active cable inspection system that automatically stops operation upon detecting cable damage. Additionally, a reverse function allows operators to inspect and address any detected issues. This independent monitoring system remains active even when the operator is not present at the machine—an essential feature for longer rewinding processes.
The Windak Rewind Line Control allows operators to
store optimized machine settings as recipes. These saved configurations can be recalled at any time, minimizing setup effort and ensuring immediate readiness for production.
Given the wide range of cable drum sizes, incorrect dimension input can lead to machine crashes. Windak addresses this challenge with a drum dimension library,
where operators can save and retrieve specific drum sizes, ensuring accuracy and efficient operation.
Additionally, operating parameters can be adjusted in real-time, even during production. Fine-tuning can be done remotely via remote control, eliminating the need to enter hazardous areas.
KEC International Becomes First Corporate to Issue Performance Surety Bond for Transmission Project
The first-ever Performance Surety Bond was issued for a transmission project of the Power Grid Corporation of India (POWERGRID).
Jan 29, 2025
KEC International Limited has become the first-ever corporate to issue a Performance Surety Bond for a transmission project of the Power Grid Corporation of India (POWERGRID).
The information was shared on a social networking platform by the Mumbai-based company. It said the agreement was signed in the presence of POWERGRID CMD R.K.Tyagi, Director (Projects) Vamsi Rama Mohan Burra, Director (Operations) Naveen Srivastava and KEC MD & CEO Vimal Kejriwal.
KEC International was proud to lead the way in revolutionising the transmission sector, it added.
Maillefer will be participating in Interwire 2025 scheduled from May 1315, 2025, in Atlanta. The company will showcase a comprehensive portfolio of solutions, from individual components and complete production lines to factory systems.
Feb 17, 2025
Maillefer will be participating in Interwire 2025 scheduled in Atlanta. The company will showcase its comprehensive portfolio of solutions, from individual components and complete production lines to factory systems, know-how packages, lifecycle support, and aftermarket services. As your single-source, long-term partner, Maillefer offers reliable expertise and cutting-edge technology to meet your evolving needs.
Visit their booth, #1423, to experience firsthand the ACC 12/16 auto-centering crosshead, featuring built-in intelligence for precise concentricity on the fly. They’ll also be
demonstrating their ECH 14/20 extrusion solution for solar cable applications. Plus, their presentation on producing subsea cables makes it well worth the trip.
Naveen Jindal Offers USD 1 Billion to Acquire Italian Steelmaker Acciaierie d’Italia
Naveen Jindal aims to transform the traditional blast furnaces of Acciaierie d’Italia (ADI), having an annual steel production capacity of around 10 million tonnes, into energy-efficient electric arc furnaces, aligning with modern environmental standards.
Feb 10, 2025
Chairman and promoter of Jindal Steel and Power Limited (JSPL), Mr. Naveen Jindal, has submitted a bid of more than USD 1 billion to acquire and rejuvenate Italian steel manufacturer Acciaierie d’Italia (ADI).
Made through Mr. Jindal’s privately-held overseas companies, the bid focused on transforming the traditional blast furnaces of ADI, having an annual steel production capacity of around 10 million tonnes, into energy-efficient electric arc furnaces, aligning with modern environmental standards.
Other bidders include a consortium led by the government of Azerbaijan and Baku Steel, which has pledged natural gas supplies to support ADI’s operations; Bedrock Industries from the US and various Italian industrial groups, some of which have shown interest in specific assets rather than the entire company.
Given its significant role in the nation’s industrial landscape, the government of Italy has been closely monitoring the reorganisation of ADI. The company required substantial
capital to offset past losses and upgrade its technology to meet the stringent European environmental regulations.
ADI has been under the administration of the government of Italy since February 2024. It was previously a public-private partnership company being run by ArcelorMittal and Invitalia, Italy’s state development agency. In
February 2024, ArcelorMittal announced that ADI had entered extraordinary administration, thus transferring control to government-appointed commissioners.
Those in the know-how of the matter revealed that the bidding process for ADI was expected to conclude within six months, with the Italian government evaluating proposals based on technological innovation, financial viability and commitments to workforce retention.
Indian Transmission Network Expands 70% in a Decade
The transmission network has increased from 2.91 lakh ckm in 2014 to 4.92 lakh ckm in 2025, marking a 70% expansion in the T&D sector
Feb 22, 2025
UnionMinister Manohar Lal has addressed a press conference in New Delhi where he informed that the transmission network has increased from 2.91 lakh ckm in 2014 to 4.92 lakh ckm in 2025. The Union Minister said that fossil-based power capacity has increased from 168 GW in 2014 to 246 GW in January 2025, an increase of around 46 percent. The non-fossil capacity has increased from around 80 GW in 2014 to around 220 GW in 2025, as of 31 January 2025, which is around an 180 percent increase.
With this development, the average electricity supply in rural areas has increased from 12.5 hours in 2014 to 22.6 hours and to 23.4 hours in urban areas in 2025. The energy shortage has reduced from 4.2% in 2014 to 0.1% in 2025.
Talking about the goals undertaken by the government, Minister Manohar Lal said, “It is our goal to make power accessible to everyone and at all times, and the government is aiming for 100% electrification of households across the country.’’
Mr. Naveen Jindal, Chairman and promoter of Jindal Steel and Power Limited (JSPL)
JSW Group To Build 25 Million Tonne Steel Plant in Maharashtra Worth INR 1 lakh crore
The 25 million tonne steel plant will be built in Gadchiroli district of Maharashtra in the next seven to eight years. The first phase of the plant, which will not only be the biggest such factory in the world, but also the most beautiful and environment-friendly steel-making unit, will be completed within four years.
Feb 10, 2025
JSW Group, one of the leading business houses in the country, having sustainable presence in various sectors including steel, energy, infrastructure, cement, paints, B2B ecommerce, venture capital, defence, green mobility and sports, will establish a steel plant in Maharashtra with an investment of INR 1 lakh crore.
The announcement was made by Mr. Sajjan Jindal, Chairman of the USD 24 billion group, during the ‘Advantage Vidarbha’ conclave in Nagpur.
Mr. Jindal said the 25 million tonne steel plant would be established in Gadchiroli district of Maharashtra in the next seven to eight years .
The first phase of the plant, which would not only be the biggest such factory in the world, but also the most beautiful and environment-friendly steel-making unit, would be completed within four years, he added.
Leading cable manufacturers worldwide rely on Rosendahl Nextrom’s hightemperature foam lines for Twinax cable insulation, setting the international standard for precision and performance in AI cable infrastructure.
Feb 7, 2025
To achieve the high performance needed for supercomputers, nothing can be left to chance in manufacturing. Since these strict demands push conventional manufacturing methods to their limits, leading cable manufacturers across the planet rely on Rosendahl Nextrom’s high-temperature foam lines for Twinax cable insulation, setting the international standard for precision and performance in AI cable infrastructure.
Some of the major reasons for the success of Rosendahl Nextrom’s Twinax cables in AI datacenters where they connect thousands of GPUs over short distances include data transmission rates reaching terabytes per second, extremely low latency and high temperature resistance. As per the company, cable manufacturers using their equipment have already achieved transmission speeds
of terabytes per second between the “brain cells” of AI systems.
The global technology leader in battery, cable & wire and optical fiber production says it has not stopped here. Its research and development (R&D) teams are already working on solutions for even higher transmission rates.
