GSL Composite Catalogue

COMPOSITE CATALOGUE INDUSTRIAL VALVES

PRODUCT RANGE

• Cast and Forged Gate, Globe and Check Valves

• Ball Valves Floating and Trunnion mounted

• Butterfly Valves resilient seated and metal seated, centric, double & triple eccentric

• Multi-way Ball Valves

• Double Block and Bleed Valves

• Plug Valves lubricated, sleeved and lined

• Dual and single flap Wafer Check Valves

• Instrumentation Valves

• Strainers & Sight Glasses

Size Range 6NB to 1400NB (1/4” to 56”)

Standards ANSI, API, AS, BS, ISO, EN

Rating 150 to 2500 ANSI Class and API 2000 to 10,000

End Connections Flanged RTJ, RF & Undrilled, BSP, NPT, Buttweld & Socketweld

Material Carbon, Iron, Stainless, Duplex and Alloy Steel

WE STOCK & SUPPLY THE FOLLOWING RANGE OF VALVES:

BALL VALVES TRUNNION AND FLOATING FLANGED/BUTTWELD

• Sferova

• JC Valves

• Starline

• Australian Pipeline Valve

BALL VALVES SMALL DIAMETER SCREWED/WELD ENDS

• Starline

• Australian Pipeline Valve

BUTTERFLY VALVES

• APV-Superseal

• TTV

CHECK VALVES WAFER STYLE

• Supercheck

• Australian Pipeline Valve

GATE, GLOBE & CHECK VALVES

• Australian Pipeline Valve

• Bonney Forge

PARALLEL SLIDE AND SDNR VALVES

• APV-Steamco

PLUG VALVES

• Australian Pipeline Valve

• Galli & Cassina

Dear Customer,

Global Supply Line keeps the world’s largest stock range. We specialise in stocking and indenting valves and pipeline components with a $60 million inventory held in Adelaide. We only stock and supply the highest quality valves and accessories from premiun manufacturers.

This catalogue is a compilation of our more widely used lower pressure valves in general industrial pipeline applications. For pipeline products like strainers, sight glasses, actuators, gearboxes refer to our other GSL composite catalogues. We are a specialty supplier, stocking unusual items, sizes, trims, materials and drillings that no one else stocks. Unlike other supplier catalogues, almost all items in our catalogue are held in inventory in the full range of sizes shown. To view catalogues on some of our more specialised product lines, go to our websites. Data sheets in our manufacturers catalogues are short and concise but combined with as-built drawings which can be supplied for all items, ensure a high level of technical data which provides resellers with more protection from liability and ease of quoting.

The majority of brands in this catalogue are part of the Australian Pipeline Valve family of brands. To find out more about the full range of Australian Pipeline Valve Actuators, Ball, Check, Gate, Globe, Needle Valves, Plug Valves and Strainers for petroleum, mining, power generation visit the Australian Pipeline Valve website to view all online catalogues. Contact us if you are interested in acting as a preferential distributor.

Please do not hesitate to phone or email your enquiry, you will find we have a specialist knowledge of valves and a strong sourcing service.

This catalogue is general in it’s nature and specification can vary. The full version of this catalogue is available at our website. Global SupplyLine has a $30 millon product liability insurance.

Brian G. Thomson MANAGING DIRECTOR

© Copyright protected 1989, 2022 Edition. Catalogues, photos, brochures and technical publications are the exclusive property of Global Supply Line. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Global Supply Line reserves the right to carry out amendments to products and materials.

INDUSTRIAL VALVE RANGE OVERVIEW

PRODUCT TYPE MANUFACTURER

Ball Valves - Floating Starline Italy

Ball Valves - Trunnion JC Valves Spain

Sferova Italy

Australian Pipeline Valve

Ball Valves - Multiway Starline Italy

Ball Valves - DB&B Colson Industries UK

Flowturn Australia

Butterfly Valves - Lined Superseal Australia

Butterfly Valves - High Perf. TTV Spain

Check Valves - Wafer Supercheck Australia

(Dual & Single Flap) JC Valve Group Spain

Control Valves CVS Controls Canada

Relief Valves Australian Pipeline Valve

Diaphragm Valves Flowturn Australia

WIDEST RANGE, HIGHEST QUALITY

Global Supply Line (GSL) stocks and supplies a comprehensive range of cast and forged valves. In addition we are able to supply actuator systems and other process and pipeline products.

GSL maintains a vast stock holding of over $60 million in valves and piping products to provide customers with ex-stock availability.

PRODUCT TYPE MANUFACTURER

Gate, Globe & Australian Pipeline Valve

Check Valves Steel JC Valves Spain

Bonney Forge Italy

Steamco Australia

Gate Globe & Check Valves Iron Flowturn Australia

Knife Gate Valves Flowturn Australia

Needle Valves Flowturn Australia

Plug Valves Australian Pipeline Valve

Galli & Cassina

Our warehouse stocks more than 9,000 line items that meet a wide range of requirements for different industries. All manufacturers are certified to meet the relevant industry required benchmarks such as ISO 9001, API 6D, API 6A, API 600, API 598, API 623, API 595, API 608, API 609. In addition all materials supplied are manufactured in accordance with required standards such as API, ASME, ISO, EN, AS and BS.

COMPOSITE CATALOGUE INDUSTRIAL VALVES

This Composite Catalogue is only a short summary showcasing a sample of our more commonly used industrial valves and related products held in stock. For full specifications as well as the full range of products held ex stock please view the catalogue section of our website www.globalsupplyline.com.au/catalogues/. Our full stocklist is also available at our website.

VALVE OPERATORS

FLANGES & FITTINGS

OILFIELD PRODUCTS

ENGINEERED PRODUCTS refer to our website

APV FIRESAFE FLOATING BALL VALVES 2.1

FS900 UNIBODY CLASS 800 SERIES BALL VALVE

FEATURES

• 2000psi CWP.

• Single Piece design.

• Reinforced TFE seats and stuffing box ring.

• NACE MR-01-75 available.

• Compact.

• Firesafe Certified API 607 5th edition.

• Reinforced TFE seats increase durability.

• Separating packing nut and handle nut ensures NO STEM

LEAKAGE even when the handle is removed.

• Belleville washer assures leak-free seal on cool-down

& as packing wears.

• Bottom-loaded blow-out proof stem.

• Basic design complied with ANSI B16.34 and MSS SP-110.

• NPT threaded ends complied with ANSI B 1.20.1.

• BSP threaded ends complied with BS21.

• Graphite gasket & stem packing prevent post-fire

external leakage.

• Post-fire metal-to-metal seal prevents internal leakage

after fire.

• Tested according to MSS SP-110/API 598.

• Ball includes Pressure Equalisation Hole to prevent trapped

pressure in body cavity which prevents seat damage due to thermal cycling.

MATERIALS LIST

OPTIONS

L Locking Device

M Tapped Mounting Pad

V Vented Ball

DIMENSIONS

APV FIRESAFE FLOATING BALL VALVES 2.1

2 PIECE BODY 1000 PSI

FS660 SERIES BALL VALVE

FEATURES

• 1000 PSI CWP

• Reinforced TFE seats increase durability. Adjustable packing gland.

• Bottom-loaded blow-out proof stem.

• Low operating torque to reduce automation costs.

• Optional mounting pad complies with ISO 5211 for ease and interchangeability of actuation.

• Basic design complies with ANSI B16.34 & MSS SP-110.

• NPT threaded ends complies with ANSI B 1.20.1.

• BSP threaded ends complies with BS21. Buttweld ends also available.

• Graphite gasket & stem packing prevent post-fire external leakage.

• Tested according to MSS SP-110/API 598.

MATERIALS LIST

Buttweld Ends

DIMENSIONS

APV FIRESAFE FLOATING BALL VALVES 2.1

2 PIECE BODY CLASS 800/900 FS660 SERIES BALL VALVE

FEATURES

• 2000 psi CWP (800 Class) with RPTFE seats. (Up to 50NB)

• 2220 psi CWP (900 Class) with Delrin/RPTFE seats. (Up to 50NB)

• 1500 psi CWP 65NB to 100NB (seal welded body) with Delrin or RPTFE seat.

• Reinforced TFE seats increase durability.

• Adjustable packing gland.

• Bottom-loaded blow-out proof stem.

• Low operating torque to reduce automation costs.

• Optional mounting pad complies with ISO 5211 for ease and interchangeability of actuation.

• Basic design complies with ANSI B16.34 & MSS SP-110.

• NPT threaded ends complies with ANSI B 1.20.1.

• BSP threaded ends complies with BS21.

• Graphite gasket & stem packing prevent post-fire external leakage.

• Tested according to MSS SP-110/API 598.

• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.

APV FIRESAFE FLOATING BALL VALVES 2.1

2 PIECE BODY CLASS 600/800 HIGH CYCLE

FS660 DIRECT MOUNT BALL VALVE

FEATURES

• 2000PSI (13790 kPa) 8~25NB.

1500PSI (10342 kPa) 32~80NB.

• Full Port DN 8NB~80NB (1/4”- 3”).

• Longlife for Actuated Valve Applications.

• Belleville Washer Set for

Automatic Compression of Stem Sealing.

• Blow-Out Proof Stem.

• Graphite Gasket & Stem Packing Prevents

Post-fire External Leakage.

• Tested according to API 598.

• Direct Mount Pad (ISO 5211).

• TA Luft Fugitive Emission Compliant.

• Precision Investment Heavy 2 Piece Cast Body.

• Available in Carbon Steel or Stainless Steel.

• Casting Approved by TUV AD 2000-Merkblatt W0.

• Various End Connections Available

(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.).

• Basic design complies with ANSI B16.34 & MSS SP-110.

• Ball includes Pressure Equalisation Hole to prevent trapped pressure

in body cavity which prevents seat damage due to thermal cycling.

-38 0 100 200 300 400 500°F (-34) (-18) (38) (93) (149) (204) (260°C)

APV FIRESAFE FLOATING BALL VALVES 2.1

3 PIECE BODY CLASS 800 TO 2500 BALL VALVE BV100 SERIES

FEATURES

• Screwed end, socket weld end to ASME B16.11, butt weld end to ASME B16.11, flanged end or any combination available.

• Firesafe to API 607 5th edition and API 6FA.

• Design to ANSI B16.34/BS 5351 (dual conforming)

• Class 150 to 2500 and API 3000

• Three piece, enclosed bolt design

• Investment cast or forged.

• Anti-blowout stem.

• Full bore for minimum pressure drop.

• Adjustable packing nut to compensate for tension loss.

• Locking handle (on request).

• Antistatic design to BS 5351.

• Testing to API 598.

• Actuator mounting pad to ISO 5211 (as option).

• Vacuum service (PTFE Seat) down to 20 microns (133 pascals).

50NB

BILL OF MATERIALS - 800 CLASS ONLY

APV FIRESAFE FLOATING BALL VALVES 2.1

BV100 SERIES

CV FULL PORT 800 CLASS

P-T RATINGS UP TO 800 CLASS

P-T RATINGS UP TO 2500 CLASS

No safety factor is included. When conditions below apply, then calculate torque using the following application factors:

FREQUENCY OF OPERATION SERVICE CONDITIONS

DIMENSIONS (MM) 800 CLASS FULL PORT*

APV FIRESAFE FLOATING BALL VALVES 2.1

BV100 SERIES

DIMENSIONS - ANSI-600LB

DIMENSIONS - ANSI-600LB

Forged 3 Piece 600~2500LB *150

DIMENSIONS - ANSI-900/1500LB

2500lb Refer to drawing. Also see BVF100-F26 (APV Special Service Ball Valves full online catalogue) for floating 1500NB 900/1500lb. Also see model BV100 3 piece.

Flanged 2 Piece 600 to 2500LB

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

SCREWED/SOCKET WELD ENDS CLASS 150~900/1500 - DN08~40 - 1/4”~11/2”

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

SCREWED/SOCKET WELD ENDS CLASS 150~800 - DN50~80 - 2”~3”

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

BUTTWELD ENDS

CLASS 150~900/1500 - DN08~40 - 1/4”~11/2”

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

BUTTWELD ENDS CLASS 150~900 - DN50~80 - 2”~3”

MATERIALS LIST

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

LONG WELDING ENDS

CLASS 150~1500 - DN15~50 - 1/2”~2”

Encapsulated Seat Option

STARLINE FIRESAFE FLOATING BALL VALVES 2.2

FLANGED ASME CLASS 150~300 - DN15~150 - 1/2”~6”

2.2

STARLINE FIRESAFE FLOATING BALL VALVES

SEAT PRESSURE/TEMPERATURE RATINGS

N. 1 SUPERSTAR

The pressure-temperature rating of soft-seated ball valves bolted - construction is determined by:

1 Type of material group number used for valve body

2 Type of material group number used for body bolts

3 Type of sealing material used for seal and seats

Where:

A For material group number we refer to ASME/ANSI B16.34 (stress-dimensions - thick-ness - etc.)

B For seats material we have prepared general pressure-temperature chart (at full differential pressure) based upon our experiences both in the field & in our laboratory

SOME SPECIALSERVICE BALLVALVES

1 OXYGEN GAS - Valves tested using dry nitrogen gas. All valves are solvent cleaned and individually sealed in a polyethylene bag to prevent contamination:. 316 TT

2 DRY, LIQUID AND GASEOUS CHLORINE - Valves tested using dry nitrogen gas. All valves are specially cleaned and individually sealed in a polyethylene bag. A supplementary venting hole on the ball

3 CRYOGENIC SERVICE - HELIUM LEAK TEST- Valves are dry tested. All valves are cleaned and individually sealed in a polyethylene bag. Extended stem & supplementar y venting hole on the ball. For low class use T seats, medium class S seats, for class 900 and up K seats.

4 VACUUM - Until 10-4 torr can use all type of Starline valves. For high vacuum consult factory.

5 Phenol at low temperature - Liquid asphalt - Steam jacket valves.

6 ALIMENTARY- FOOD SERVICE - Valve cleaned, polished and cavity filled.

7 SLURRY SERVICE - Cavity filled.

8 ABRASIVE MEDIA - Metal to metal seats.

9 HIGH TEMPERATURE - Metal to metal seats.

10 NACE (sour oil and gas) H2S All Starline FIRE SAFE valves types meet the requirements as a standard class 3. For class 2 and 1 must be selected proper bolts like B7M -L7M - B8M

11 HYDROGEN PEROXIDE - NITROGEN LEAK TEST - Valves are dry tested. All valves are cleaned. Supplementary venting hole.

A full range of spare seals are held ex-stock Adelaide

2.3

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS

SLFSBV01 SERIES FLOATING TYPE API 608/6D BALL VALVES

2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB

ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB

NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE

ISO 5211 TOP flange for Actuation

• API 6D & API 608

• 250NB (10”) & over trunnion mounted *

• Full bore solid ball

• Investment Cast or Forged

• Split Body 2 piece design

• Anti Blow-Out Stem

• Anti-Static Device

• Firesafe Design to API 607 and API 6FA

• Temperature Range -25°C to 230°C

• Also available in metal seats and PEEK seats

• Also available in Monel, Duplex, Alloy20 etc.

* 250NB (10”) & 300NB (12”)150LB avaliable in floating and trunnion

Indicative guide only, refer to as-built drawing.

(1) Stem smoothness Ra 0.2 ~ 0.6 µm (superior to API requirements)

(2) Stuffing box smoothness

1.6 µm (superior to API requirements)

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS 2.3

SLFSBV01 SERIES

BODY GASKET

Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange.

BODY SEAT

The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal.

DIMENSIONS ANSI-300LB

*Trunnion support ball, see FS9000.

Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway).

A 25% factor is included, but torques assume clean wet fluids like water/oil. Torques shown are for RPTFE for PTFE seats torques are 30% lower. TFM1600 energised low torque seats also available.

direct mount pad adjustable packing gland which is accessable without compliant.

Austenitic Direct Mount Version

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS 2.3

SLFSBV01 SERIES

DIMENSIONS ANSI-600LB

For 600LB to 200NB (8”) Floating see BVF100-F26 (APV Special Service Ball Valves full online catalogue) *150 x 111mm standard bore also available. Refer to drawing.

DIMENSIONS ANSI-900/1500LB

65NB~100NB Refer to drawing. 2500LB (up to 40NB) Refer to drawing. Also see BVF100-F26 (APV Special Service Ball Valves full online catalogue) for floating to 150NB 900/1500lb. Also see model BV100 3 piece.

2 piece 600 class cast

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS 2.3

SLFSBV02 SERIES FLOATING TYPE

API 608/6D BALL VALVES

1 PIECE, UNI BODY, REDUCED BORE, ANSI 150 TO 600LB

ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB

NACE MR0175 FOR SOUR SERVICE

ISO 5211 TOP flange for Actuation (optional)

• API 6D & API 608

• Reduced bore*, solid ball

• Investment Cast or Forged

• Uni Body 1 piece design

• Anti Blow-Out Stem

• Anti-Static Device

• Firesafe Design to API 607 and ISO 10497

• Temperature Range -25°C to 230°C

• Also available in metal seats and PEEK seats

• Also available in Monel, Duplex, Alloy 20 etc.

*Full bore available up to 25NB (1”)

No. Part Name Stainless Steel CF8M Carbon Steel

1 Body (4) ASTM A351 Gr. CF8M ASTM A216 Gr. WCB

2 Gland Yoke (7) ASTM A351 Gr. CF8M A216 Gr. WCB

2A Gland Nut/Bolt (7) ASTM A194 Gr. 8 ASTM A194 2H

2B Gland Retainer (7) AISI 316 AISI 304

2C Gland Bolt (7) ASTM A193 Gr. B8 ASTM A193 B7 ASTM Gr. B8

3 Screw AISI 316 AISI 304 A2 Stainless

3A Snap Ring (3) ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr. 304

4 Cap (4) ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM

(1) Also available in “PEEK” or CPTFE for high temperature

(2) Gear operator: ≥200NB 300# and ≥250NB 150# (3) Design depends on size & class

Also available in Forged (5) Locking device optional (6) Or PTFE if non firesafe

(7) Gland (2) can be uni-nut (2A) as shown or yoke type depending on size and class

(8) Stem smoothness Ra 0.2 ~ 0.6 µm (superior to API requirements)

(9) Stuffing box smoothness ≤Ra 1.6 µm (superior to API requirements)

(10) Chesterton 1622 FE packing

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS 2.3

SLFSBV02 SERIES

BODY GASKET

Gasket is behind a threaded metal to metal end closure. The SLFSBV02 can be supplied elastomer free for chemical or higher temperature applications.

BODY SEAT

The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal.

Body Seat

DIMENSIONS ANSI-150LB

Packings

Washer Stem

Blowout Proof Stem

Packings

DIMENSIONS ANSI-300LB

Stem Packing

Antistatic Devices Ball

Anti-Static

2.3

APV FLOATING BALL VALVES FLANGED AND BUTT WELD ENDS

SEAT PRESSURE TEMPERATURE RATINGS

This table express the Seat material resistance as declared by the original manufacturers. The values are to be factored with the other parameters such as other non metallic seals as well as temperature limitations on metals used as per by ASME B16.34

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

I PIECE BALL VALVES 1000~2000 PSI APL190/APL197

FEATURES

• L190 1000PSI, L197 2000PSI up to 50NB.

• Reinforced TFE seats increase durability.

• Self adjusting Belleville packing spring.

• Bottom-loaded blow-out proof stem.

• NPT threaded ends complies with ANSI B1.20.1.

• BSP threaded ends complies with BS 21, ISO 7/1.

• Tested according to MSS SP-110/API 598.

• Optional Mount Pad.

MATERIALS LIST

OPTIONS

L Locking Device

V Vented Ball

P Equipped with Pneumatic Actuator

M Mounting Pad

DIMENSIONS

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

HIGH CYCLE STEM SEAL SYSTEM 2000 PSI

2 PIECE BALL VALVES 660-L20H

FEATURES

• High Cycle Triple Barrier Stem Seal System

• V-Type Packing for Maximum Stem Sealing

• Full Port DN 8NB~80NB (1/4”- 3”)

• 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~80NB

• Long life for Actuated Valve Applications

• Belleville Washer Set for

Automatic Compression of Stem Sealing

• Direct Mount Pad (ISO 5211)

• TA Luft Fugitive Emission Compliant

• Precision Investment Heavy 2 Piece Cast Body

• Blow-Out Proof Stem

• Available in Carbon Steel or Stainless Steel

• Various End Connections Available (NPT,

DIMENSIONS & TORQUE (MM & NM)

PTFE V-Ring Stem Packing Set

10

Direct Mount Pad

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

HIGH CYCLE STEM SEAL SYSTEM 1000PSI 3-PIECE BALL VALVES VT-3-M30

FEATURES

• High Cycle Triple Barrier Stem Seal System

• V-Type Packing for Maximum Stem Sealing

• Full Port DN 8NB~80NB (1/4”- 3”)

• 1000PSI (6895 kPa) for 8~80NB

• Long life for Actuated Valve Applications

• Belleville Washer Set for Automatic

Compression of Stem Sealing

• Mount Pad (ISO 5211)

• TA Luft Fugitive Emission Compliant

• Precision Investment Heavy 3 Piece Cast Body

• Blow-Out Proof Stem

• Available in Carbon Steel or Stainless Steel

• Various End Connections Available

(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)

MATERIALS LIST

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

HIGH CYCLE STEM SEAL SYSTEM 1000PSI

3-PIECE BALL VALVES VT-3-L30

FEATURES

• High Cycle Triple Barrier Stem Seal System

• V-Type Packing for Maximum Stem Sealing

• Full Port DN 8NB~100NB (1/4”- 4”)

• 1000PSI (6895 kPa)

• Long life for Actuated Valve Applications

• Belleville Washer Set for Automatic

Compression of Stem Sealing

• Direct Mount Pad (ISO 5211)

• TA Luft Fugitive Emission Compliant

• Precision Investment Heavy 3 Piece Cast Body

• Blow-Out Proof Stem

• Available in Carbon Steel or Stainless Steel

• Various End Connections Available

(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)

MATERIALS LIST

DIMENSIONS & TORQUE (MM & NM)

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

HIGH CYCLE STEM SEAL SYSTEM 2000PSI

3-PIECE BALL VALVES BV100-L80

FEATURES

• High Cycle Triple Barrier Stem Seal System

• V-Type Packing for Maximum Stem Sealing

• Full Port DN 8NB~50NB (1/4”- 2”)

• 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~50NB

• Long life for Actuated Valve Applications

• Belleville Washer Set for Automatic

Compression of Stem Sealing

• Direct Mount Pad (ISO 5211)

• Inside Bolting

• TA Luft Fugitive Emission Compliant

• Precision Investment Heavy 3 Piece Cast Body

• Blow-Out Proof Stem

• Available in Carbon Steel or Stainless Steel

• Various End Connections Available

(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)

DIMENSIONS & TORQUE (MM & NM)

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

HIGH PRESSURE 1500/2000PSI

3-PIECE BALL VALVES BV100-370

FEATURES

• High Cycle Triple Barrier Stem Seal System

• Full Port DN 65NB~100NB (2 1/2”- 4”)

• 2000PSI (13780 kPa) 65NB~80NB 1500PSI (10335 kPa) 100NB

• Long life for Actuated Valve Applications

• Belleville Washer Set for Automatic

Compression of Stem Sealing

• Direct Mount Pad (ISO 5211)

• Precision Investment Heavy 3 Piece Cast Body

• Blow-Out Proof Stem

• Available in Carbon Steel or Stainless Steel

• Various End Connections Available (NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)

DIMENSIONS, WEIGHT & TORQUE (MM, KG & NM)

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

SPRING RETURN DEADMAN HANDLE KITS FOR QUARTER TURN VALVES S71(-Z)

FEATURES

• All components of lever are stainless steel

• Operating torque should be sized according to valve torque, media, pressure and safety.

• Can be fitted on 1P, 2P, 3P valve

• Available in ISO F03 to F07

• 55CrSi Spring Material

DIMENSIONS & TORQUE

*Available unmachined

FLANGED 2 PIECE BALL VALVE SLBV01 SERIES

SUPERSEAL INDUSTRIAL BALL VALVES 2.4 SLBV01 SERIES

PRESSURE RATINGS WITH REINFORCED - PTFE

• Full or reduced bore, solid ball

• 2 piece split body design

• Temperature range -25 to 220°C

• Lever operated

• Floating Ball design, bidirectional sealing

• Vacuum service to 20 microns (133 pascals)

• ISO mount pad available.

• Also available in flanged AS 2129 Table D/E, AS 4087 PN10, PN16, PN25 & EN 1066-2 PN10, PN16, PN25

MATERIALS LIST

-30 0 100 200 300 400

A. Valve size 15A (1/2”) to 25A(1”)

B. Valve size 40A (-1/2”) to 65A(2-1/2”)

C. Valve size 80A (3”) to 100A(4”)

D. Valve size 125A (5”) to 250A(10”)

Carbon PTFE will do higher temperatures.

PEEK, bronze PTFE and metal seat also available.

ANSI 125 & 150

DIMENSION LIST

* Torque is maximum breakaway at maximum differential (running torque is 1/3 of breakaway).

Only a 20% safety factory is included.

† Over 250NB (10”) are gear operated.

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

PFA/FEP LINED BALL VALVE RFFL SERIES

The Superseal RFFL lined ball valve utilises PFA lining which has the same chemical inertness as PTFE. Due to its chemical composition, PFA retains a high amount of mechanical strength at elevated temperatures. Up to 200°C (400°F).

The Superseal Model RFFL Energised Flexible Seat gives the ball a light loaded cushioning effect in all positions. The line pressure against the floating ball further energises the seat. Therefore the higher the pressure the tighter the seal, whilst at low pressures the valve is easier to turn than brands.

The inherent lubricity properties of the PTFE seat give the Ball a cushioning effect and this combined with coated Ball & integral stem ensures no jamming or stem breakage. The resilient cushioning effect also extends the life of the valve. Traditional 2 piece ball & stem design, with ‘Flat’ teflon seats place more strain on all components. In larger sizes a trunnion mounted ball is also available to further ensure no stem or seat leakage, caused by the operator forcing the ball off axis due to particulates jamming the seating area.

MATERIALS

LEGEND

L = Face to Face

N# = Number of Holes

OD = Flange Diameter

HS = Size of Hole

TH = Flange Thickness

W = Lever Length

FR = Raised Face Diameter

G = Gear Length

T = Raised Face Thickness

C = Centre of Flange to Height of Body

PCD = Pitch Circle Diameter

TORQUE

Start- Break - Away Torque

Running - 60% of B.A.T.

Close - - 80% of B.A.T.

When the ball rotates into closed position, the minute gap between the body and the seat further energises the seat against the ball, ensuring the ball and stem are not tilted on an angle (which can cause seat & stem leakage) giving the ball a trunnion like effect during closing and once closed.

SUPERSEAL INDUSTRIAL BALL VALVES 2.4

RFFL SERIES

FLOWTURN MULTI-WAY 3/4 WAY BALL VALVES 2.5

MULTI-WAY SIDE ENTRY SPOOLED BODY BALL VALVE

BV-509-L5U SERIES

MODEL BV-509-KI

• Full Port

• High Cycle triple barrier stem seal system

• Available in T-port, L-port, 3-way, 4-way, 5-way configuration.

• Four seats

• Self-adjusting stem packing

• Blow-out-proof stem design

• Direct ISO 5211 actuator mounting pad.

• 90-degree handle movement, or 180-degree when specified.

• Carbon or stainless steel body construction

• Hydrostatic/Pnuematic per API 598

SPECIFICATIONS

(-40 to 450°F)

Flange Dimension

ISO PN10/16 & PN25/40

ANSI 150lbs, 300lbs

BV-509-L5U DN65~100 (2-1/2”-4”)

2.5

FLOWTURN MULTI-WAY 3/4 WAY BALL VALVES

BV-509-L5U SERIES

DIMENSIONS BV-509-L5U CLASS 150 (MM)

DIMENSIONS BV-509-L5U CLASS 300 (MM)

L-PORT

T-PORT

FLOWTURN MULTI-WAY 3/4 WAY BALL VALVES 2.5

MULTI-WAY SPOOLED BODY BALL VALVE

BV-509A SERIES

FEATURES

End Flange Dimension ASME B16.5

Design ASME B16.34

Investment Cast Body

ISO 5211 Mounting Pad

Trunnion Mount / Full Port

90° degree turn operation. Four seats L-Port or T-Port available / 360° Pad

DIMENSIONS 150LB

FLOWTURN MULTI-WAY 3/4 WAY BALL VALVES

MULTI-WAY SCREWED END BALL VALVE (STANDARD PORT)

MODEL BV-2057

BV2057

BV-L50~L54 (Direct Mount Pad)

Flowturn 3-way valves provide lateral diverting flow from a common inlet to either side exit with a quarter turn, alternatively diverting flow from a single source to two different lines. The valve is a Transflow-Diverting type, so the possibility of completely stopping flow during port positioning is eliminated. However, this also means probable product mixing during a portion of the port change. Care must be taken at a blocked port not to exceed that of the flowing media by more than 1723 kPa (250 psi), or temperature at the blocked port not to exceed flowing media more than 93°C (200ºF). The valves are designed for flow either into or out of the common side port. These valves are 90 degree turn, side entry, available in reduced and full port.

FEATURES

• Threaded ends conform to ASME

B1.20.1 (NPT) DIN 2999 & BS 21

ISO 228/1 & ISO 7/1 & BSPT

• Investment casting

• Blow-out proof stem

• Standard port (Full bore on request)

• 6890 kPa (1000 psi) W.O.G.

• PTFE reinforced seat, seal, packing

• Mounting pad tapping

• L port

• T port

• Locking Device

• Anti-static device (option)

• ISO 5211 Direct mounting pad (option)

Deadman Lever option (Spring Return)

(Standard Mount Pad)

2.5

FLOWTURN MULTI-WAY 3/4 WAY BALL VALVES

BV-2057/BV-L50/53 SERIES

STARLINE MULTI-WAY 3/4 WAY BALL VALVES 2.6

SCREW/WELD ENDS

CLASS 150~300 - DN8~65 - 1/4”~2 1/2”

L/T/X- PORT

STARLINE MULTI-WAY 3/4 WAY BALL VALVES 2.6

SCREW/WELD ENDS

CLASS 150~300 - DN15~80 - 1/2”~3”

L/T/X- PORT

SLFSBV01-MS SERIES METAL SEATED BALL VALVE FLOATING - FLANGED STYLE

FIRESAFE CERTIFIED API 607 6TH EDITION AND API 6FA 3RD EDITION

Body materials Cast Steel (WCB), Stainless steel (CF8M) etc

Pressure rating ANSI 150, 300 & 600

Temperature 10°C ~ 500°C

Size 15mm ~ 300mm

(1/2” ~ 8”)

Applications High temperature, Abrasive & corrosive Services

Construction Stainless steel seat & ball, graphite gasket for body sealing, anti blow-out stem. Both seats are 304SS or 316SS stellited, nitrided or hard chrome. The ball is 304SS or 316SS stellited or hard chrome/nitrided. The stem is 304SS or 316SS or 17-4PH hardened/nitrided or stellited.

FEATURES

• Same face to face dimensions as API 6D standard teflon seated ball valves for easy changeover and replacement

• Quick 90° operation

• Full through flow - no obstruction to fluid, minimum pressure drop

• Long service life

1. Durability

The metal contact mechanism between ball and seat is ensured by spring energised seat and provides long life.

2. Half opening control

The metal mechanism enables the possibility of half opening the valve to control flow. Consult us, as options like V-Port may need to be considered. Also extreme wear through cavitation can occur when valve is in half open position.

3. Low torque operation

Small friction coefficient between ball and seat, and spring energised seats make manual operation easy.

4. Leakage

The seat is spring energised against the ball to maximise the effectiveness of the seat sealing process. Design is class V or VI and ISO 5208 rate A & AA shut off, uni-directional (also available bi-directional)

BV100-MS SERIES (MODEL K 1 -L830)

METAL SEATED BALL VALVE 8~50NB

Size Range 1/4” - 2” (DN8 - DN50)

Pressure Rating 2000 PSI (800 Class)

End Connection Threaded, Socket Weld and Buttweld

Service Application Slurries, Pulp Stock, Solid-Containing Fluids

Firesafe API 607

MATERIAL LIST

DIMENSIONS

BV100-MS SERIES

METAL SEATED BALL VALVE 65~100NB

• Size Range - 2-1/2” - 4” (DN65 - DN100)

• Pressure Rating - 2000 PSI 2-1/2”~ 3” (65NB~80NB)

1500 PSI 4” (100NB)

• End Connection - Threaded, Socket Weld & Buttweld

• Service Application - Dirty Oils & Gas, Slurries, Pulp Stock, Solid-Containing Fluids

• Firesafe API 607

MATERIAL LIST DIMENSIONS

CAST STEEL TOP ENTRY BALL VALVE

CSTE - K 1 F SERIES FLOATING BALL CLASS 150/300

DESIGN FEATURES

• Top Entry, Floating Ball

• Body-cover Bolted joint not affected by Pipe stress

• Firesafe, blow-out proof and Anti-static stem

• Tight shut-off and long cycle life

• Permits In-line access for seat replacement

• Welding into line possible without disassembly

• Mechanically energised seat

• Flanged, BW, SW, NPT ends

Flanged Ends

SW, NPT Ends

Buttweld Ends

Steam Jacketed

APV SPECIAL SERVICE BALL VALVES 2.7

CAST STEEL TOP ENTRY BALL VALVE

CSTE - K 1 F SERIES FLOATING BALL

ASME CLASS 150

DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET

RANGE & STANDARDS

Size 50NB - 1800NB (2” to 72”)

Class 150 to 1500 ANSI

General Design API 609 (Cat B) & ASME B16.34

Design Standards Flanged MSS-SP-67 Wafer MSS-SP-68/ API 609-B Wall Thickness API 609

Construction Wafer, lugged, flanged

Pressure/ Temp. ASME B16.34 & API 609-B / ISO 5752

Face to Face ASME B16.10 short / MSS-SP-67 / MSS-SP-68/ API 609-B/ ISO 5752 short

Flange Dimensions ASME B16.5, over 600NB (24”) - MSS-SP-44 or API 605 or ASME B16.47, AS 4331.1, ISO 7005-1, E1092-1 PN10 ~ 250 also available

Pressure Test API 598, ISO 5208, EN 1266, MSS-SP67

Leakage Rates FCI 70-2 Class VI up to zero leakage API 598 / ISO 5208

Temperature Range Resilient Seal (Soft) -46ºC to 220ºC (-50ºF to 428ºF) Metal Seal -46ºC to 900ºC (-50ºF to 1652ºF)

PRINCIPLES OF VALVE DESIGN

The standard SLHBF/SLHBFFS design is double offset (double Available in firesafe & non firesafe in soft and metal seated. seated version incorporates a metal seat retainer with an insert for high pressure service and long life.

The basic concept of the SLHBF/SLHBFFS is to only utilise thin slice of a ball valve at the seat ring area. The body is only wide enough to hold the disc, shaft & seat in place, all the remaining material is eliminated because it serves no purpose. Ball valves have 2 seats, but floating balls only seal on the upstream seat hence the sealing effectiveness of a HP Butterfly Valve is the same. The disc seating edge is a segment of a sphere and creates a reliable, high pressure seal against an un-interrupted 360º seat sealing surface. The disc profile is very thin & allows maximum flow with a low pressure drop.

The most common use of the SLHBF/SLHBFFS is to shut-off flow inside a pipeline. Every component of the valve is designed to contribute to this goal. The disc, shaft, bearings, packing & disc pins all work together to ensure that the disc is accurately positioned when closed to allow the seat to energise to the disc & create a seal.

DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET

FEATURES - DOUBLE OFFSET

The SLHBF Range is based on a unique quarter-turn design. The double offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range. At the point of the disc opening, the double offset disc provides a cam-like action, thus preventing excessive seat wear & ensuring a long maintenance free life.

- Seat removal is possible without disassembly of the shaft and disc.

- Body insert protects seat from abrasion and erosion.

- Graphoil or PTFE seal-ring & packing.

- 2 Piece stem for extra flow.

Actuator bracket according to ISO 5211, which allows replacement of the stem seals without removal of the actuator.

PTFE-Seat System - SLHBF/SLHBFFS

In the preferred flow-direction, the PTFE-Seat system provides optimum performance. In this design, the line pressure acts as a positive force in the seat system even in fluctuating working conditions. The seat ring is retained by a metal seat retainer and is well protected by the valve-body, thus preventing seat distortion.

Bi-directional* - SLHBF/SLHBFFS

The primary PTFE-seat ring is backed up by a secondary metal ring. This metal seat provides a mechanical load to energize the PTFE-seat. The metal sealing ring secures and encapsulates the PTFE ring to ensure rigidity. In combination with the line pressure a Bi-directional* sealing against the line pressure is obtained. * Bi-directional flow, however, bi-directional leak tight shut off must be specified with order.

Fire Safe - SLHBFFS

The model SLHBFFS has a secondary metal seat which gives bi-directional sealing in the event of the PTFE seat insert being burned away in a fire.

Metal to Metal Seat - SLHBF/SLHBFFS

High temperature service and Abrasive service. Bi-directional and inherently firesafe design. The primary metal seal enables this execution to be used up to 670°C. Seat-rings available are stainless steel ANSI 316L-chromium plated, (maximum allowed temperature: 310°C) and Inconel 625 (maximum allowed temperature: 760°C). As a result the Metal to Metal range meets the full pressure and temperature rating according to ANSI class ratings. Seat leakage can be specified to API 598 (ISO 5208 Leakage Class A), API 6D, FCI 70-2 Class VI etc.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

SEATING STYLES DOUBLE OFFSET

METAL TO METAL SEAT (FLEXIBLE FLO-SEAL STYLE)

FIRESAFE SOFT SEAT (ENERGISED FLO-SEAL STYLE)

SOFT SEAT (ENERGISED FLO-SEAL STYLE)

SOFT SEAT (ENERGISED LIP-SEAL STYLE)

(FIRESAFE ENERGISED LIP-SEAL STYLE)

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

SLHBFFS/SLHBF DOUBLE OFFSET WAFER & LUG DIMENSIONS

DIMENSIONS (MM) 300LB

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

SLHBF/FS-150 / SLHBF/FS-300

DOUBLE OFFSET - ASSEMBLY DRAWING

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET

RANGE & STANDARDS

Size 50NB - 1800NB (2” to 72”)

Class 150 to 1500 ANSI

Design Standards API 609 Category B & ASME B16.34

Dimensions API 609-B/ ISO 5752/ MSS-SP-67/68

Construction Wafer, lugged, flanged short & long pattern

Pressure/ Temp. ASME B16.34 & API 609-B/ ISO 5752

Face to Face ASME B16.10 short & long/ API 609/ API 6D/ ISO 5752 short

Flange Dimensions ASME B16.5, over 600NB (24”)MSS-SP-44 or API 605 or ASME B16.47

Pressure Test API 598, ISO 5208 Rate A, EN 1266, API 6D

Leakage Rates True zero leakage

The SLHBFFS-T Range is based on a unique quarter-turn design. The Triple offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range.

Laminated/Metal Seat

The triple laminated design seat with multiple stainless steel seat rings laminated with graphite inserts to provide zero leakage. The SLHBFFS-T is suitable for high temperature and abrasive service. The laminated and all-metal seat design facilitates bi-directional high temperature service and is inherently firesafe design. The primary metal seat enables the execution to be used up to 670ºC.

Seat-rings available are stainless steel ANSI 316L-chromium plated or stellite, (maximum allowed temperature: 310ºC) and Inconel 625 (maximum allowed temperature: 760ºC). As a result the metal/laminated seat range meets the full pressure temperature rating according to ASME class ratings. Seat leakage can be specified to API 6D/API 598

(ISO 5208 Zero Leakage Class A), FCI 70-2 Class VI etc.

Disc slightly open

Disc closed: Multi layer seat ring

Disc closed: Pure metal seat ring

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET

PRINCIPLES OF VALVE DESIGN - TRIPLE OFFSET

Superseal Model SLHBFFS-T 150 to 2500 Class triple offset metal seat butterfly valves provide a bi-directional and bubble-tight shut-off which is attributed to the geometry of the triple offset seat. Available in metal to metal and metal laminated graphite seat designs. Can also be used for flow control linear flow characteristics between 90 degrees and 70 degrees of opening.

The valve stem is offset from the seat area (1st offset) and the valve seat surface centre line is offset against the centre line of the pipe (2nd offset) and the conical axis is offset from the valve centre line (3rd offset: inclined cone). The 3rd offset completely eliminates rubbing or scraping. The seat surfaces of the body and seal ring in this triple offset design, contact with an inclined “cone-in-cone”, and this design requires precision seating tolerances and durability to ensure a slight precision lapped wedge-mating effect. In addition, the angle of contact between the body and seat ring provides a low opening and closing torque due to almost no wedging and no scraping action on opening or closing (unlike trunnion mounted ball valves). This eccentric triple offset design provides excellent sealing performance and seat durability and it hardly ever needs repair under normal service conditions.

The seat design can be all metal to metal (optional resilient metal seat design) or multiple laminated using resilient metal alternated with one or even two of the following laminations depending on service: - graphite/aramid fibre/ ceramic fibre.

Triple Offset Design

DESIGN FEATURES - TRIPLE OFFSET

Characteristics and Merits

• Excellent seat durability and low operating torque due to non-rubbing characteristics of triple offset construction.

• Bi-directional zero leakage service available (when specified).

• Unrestricted selection of face to face dimensions for API, ASME (ANSI), EN, ISO etc. & perfect interchangeability of gate, ball, plug, high performance butterfly, & other valves.

• Low emission design, quarter turn construction, low operating torque & lower cost.

Leakage Rates

Leakage rates range from FCI-70 Class IV, V or VI through to zero leakage. Valves can be specified to:-

-API 598 Zero Leakage

-ISO 5208 Leakage Rate A

-EN 1866

-API 6D

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET

MATERIALS

Body Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other

Disc Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other

Stem 410 SS, 17-4PH & XM-19 & Other Materials

Seat 321 SS, 316 SS Hardened, 316 SS, Stellite 21 & Other Materials

STANDARD MULTI-LAMINATED SEAT

The APV-Superseal triple offset butterfly valve design incorporates metallic composite cone bevelling. The cam effect ensures the valve seat can be released from the seal ring through the whole switching process with zero friction between valve seat and plate seal ring during the entire stroke process. This extends valve life, ensures no overtravel of the disc, allows for a lower torque and ensures bubble tight closure of the valve, resulting in zero-leakage performance.

The butterfly plate seal ring is designed as multi-layered seal ring. This seal compresses on a radial basis and move flexibly and elastically.

Graphite + metal combination as standard. Optionally, sealing materials such as PTFE + metal combinations can be supplied for different temperature and medium.

OPTIONAL SOLID METAL-TO-METAL SEAT

The APV-Superseal triple offset solid seat all metal to metal seat system are manufactured with three dimensional eccentric sealing structure. The valves are designed and manufactured with unique techniques and dedicated facilities for maximum machined accuracy. This ensures full cone match of sealing pair and eliminates the interference and abrasion between sealing faces.

A low degree of seating resistance, reliable sealing performance, reduced sealing face abrasion ensures a vastly extended valve life. The alloy hard sealing allows a higher pressure and temperature range whilst still providing bubbletight shut off. Semi-flexible solid design is also available.

Bi-directional Tight Sealing Design

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET

MULTIPLE LAMINATED DISC SEATING

Key Components

1. Disc retainer

2. Seal ring triple laminated

3. Spiral wound or graphite gasket

4. Disc

Due to the elasticity and the radial compression of the multiple laminated seal ring, the contact pressure is uniformly distributed around the seating surface guaranteeing zero leakage.

The use of graphite (or PTFE) laminated between multiple metal sealing rings ensures tightness between seal ring layers and an ideal level of flexibility allowing each metal layer to independently find the optimal seating position. One-piece metal Solid Seal Ring (SSR) is also available.

Slide Seal Design

This dynamic seating arrangement features a double inclined cone design. The disc seal ring slides into the seating area to close the valve. This slide touch provides a better sealing than the typical conventional of contact touch. Also, the seal ring is solid metal enabling it to sweep away particles left on seat surface to double secure a tight sealing and ensure a long life cycle.

PRODUCT FEATURES

• Triple offset disc rotation to minimise the rubbing of the seat & seal contact surface and achieve high integrity sealing

• Bi-directional tight sealing - zero leakage

• Replaceable seat & seals • Firesafe • Low fugitive emissions

1.

2.

3.

4.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

LINED BUTTERFLY VALVE 10/16 BAR MODEL 2014 / 2016

TYPE: 2014, 2016, 2014A 1000 KPA & 1600 KPA RATED SUIT AS/BS TABLE D, E, ASA 125, AS/BS/EN PN10 & PN16

MODEL 2014 / 2016 - (PINNED STEM) SEAL CONSTRUCTION & FEATURES

Shaft weather seal

ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Supported stem seal protects against distortion, a common cause of stem leakage.

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

One piece thru-stem design ensures dependability and positive disc control.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

*Design varies according to size, rating and material specifications.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

Axial bearing prevents shaft overload.

• Precision machined disc edge & shaft flats.

• Bonded distortion proof seat, close tolerances.

• Positive shaft seals.

• Low potential of seat swell.

• Controlled torque by design superiority.

• Non-precision disc dimensions. Seat distorts during installation and operation.

• Shorter seat life.

• Higher torque due to bunching and potential swelling.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL 2014 / 2016 - HU-1 (PINLESS) SEAL CONSTRUCTION & FEATURES

Shaft weather seal

ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Supported stem seal protects against distortion, a common cause of stem leakage.

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

Pinless design disc.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016) O-Ring prevents leakage from stem.

• Pinless Disc

• Precision machined disc edge and shaft flats.

• Bonded distortion proof seat, close tolerances.

• Positive shaft seals.

• Low potential of seat swell.

• Controlled torque by design superiority.

• Non-precision disc dimensions.

• Seat distorts during installation and operation.

• Shorter seat life.

• Higher torque due to bunching and potential swelling.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL 2014 / 2016

SPECIFICATIONS

Available To Suit Following Flanging

ANSI (ASA) ASME B16.5 / B16.47, 125LB /150LB, AS 2129 Table D, E. AS 4087, PN14 & PN16. ISO 5752 / EN 1092.2 PN10, PN16, AS 4331.1 / ISO 7005-1 PN10, PN16, JIS etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.

Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.

Design - Available in API 609 category A, ASME B16.34, AS 4795:1, EN 593, EN 558-1, MSS SP67.

Operation - Generally flow control lever & notch plate to 300NB.

Gear operator 250NB & over.

Mounting - To ISO 5211 on request. Long lasting, high performance design.

Pressure Rating

Bi-directional bubble-tight shut off seat tested to 110% of full rating.

2 types available in this model:Working pressure:150 psig (1000kPa) & 232 psig (1600kPa). See HP Version brochure if higher pressure required.

Over 600NB request pressure rating

Wafer Style 2014A (Semi-lugged with 2 or 4 lugs). PCD of Lug holes (K) supplied according to order i.e. ASA 125, AS/BS D, E etc.

Gear Operated Semi Lug

Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc.

Water & other non erosive fluids

Hydrocarbons (Except Aromatics) - 10°C to 90°C

Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C

All -10°C to 90/100°C (Solid PTFE will do up to 160°C)

Lugged Style 2016 (Can be supplied ASA 125 AS/BS D, E etc.)

Lever & Notch Plate

Stainless Steel

Aluminium Bronze or ENP or S/S or Nylon coated Black Nitrile or EPDM

Teflon or Nylon Coated or SG Iron or ENP or stainless Black Nitrile

S.G Iron or powder coated ANY

Pneumatic Actuated Version

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

MODEL 2014 / 2016

MATERIALS

1. Body Cast iron, stainless ductile iron, aluminium, carbon steel, stainless steel etc

2. Disc

DIMENSIONS (MM)

316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated, 410SS etc

3. Stem 316SS, 304SS, PTFE coated, AL-Bronze etc.

4. Seat NBR (90°-100°C), EPDM (110°C) teflon, food grade rubber, Buna-N, Viton, Hypalon etc

5. Retaining Pin/ Gland Ring 304SS/316SS/410SS

6. Bottom Bushing Bronze/Nylon

7. O-Rings NBR (nitrile)/EPDM

8. Upper Bush Delrin/Nylon/Bronze

INSTALLATION

(DO NOT USE GASKETS)

Pipework opened to allow valve free entry, disc in semi-closed position

Valve in semi-open to protect disc edge and reduce rubber interference during installation and start up, this helps reduce initial torque build up.

OPERATING TORQUE (NM) 2014/2014A/2016

Disc should be turned to full open position after flange alignment and before doing up flange bolts.

TORQUE

Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%.

For non lubricating dry gases torque can increase 35% to 80%. (see separate chart).

Dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

LINED BUTTERFLY VALVE

16/21 BAR MODEL 2014-HP / 2016-HP

TYPE: 2014-HP, 2016-HP, 2014A-HP 2100 KPA RATED TO 300NB 1600 KPA RATED TO 350-500NB SUIT AS/BS TABLE F ANSI 150 AS/EN/BS PN16/20/21

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

MODEL 2014-HP / 2016-HP SEAL CONSTRUCTION & FEATURES

Shaft weather seal

Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Supported stem seal protects against distortion, a common cause of stem leakage.

Strong precision key gives positive attachment for manual lever or actuator.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

One piece thru-stem design ensures dependability and positive disc control.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)

Axial bearing prevents shaft overload.

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

• Precision machined disc edge & shaft flats.

• Bonded distortion proof seat, close tolerances.

• Positive shaft seals.

• Low potential of seat swell.

• Controlled torque by design superiority.

• Non-precision disc dimensions.

• Seat distorts during installation and operation.

• Shorter seat life.

• Higher torque due to bunching and potential swelling.

SUPERSEAL BUTTERFLY VALVES

- HIGH PERFORMANCE & LINED

MODEL 2014-HP - HU-1 / 2016-HP

Shaft weather seal

ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Polished disc flats ‘mate’ with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Supported stem seal protects against distortion, a common cause of stem leakage.

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree. The 21 bar rated valve has a bonded hard lined backing.

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

Pinless design disc.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016) O-Ring prevents leakage from stem.

• Pinless Disc

• Precision machined disc edge and shaft flats.

• Bonded distortion proof seat, close tolerances.

• Positive shaft seals.

• Low potential of seat swell.

• Controlled torque by design superiority.

• Non-precision disc dimensions.

• Seat distorts during installation and operation.

• Shorter seat life.

• Higher torque due to bunching and potential swelling.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

MODEL 2014-HP / 2016-HP

SPECIFICATIONS

Available To Suit Following Flanging

ANSI (ASA) ASME B16.5 / B16.47 150LB, AS 2129 Table E & F, AS 4087, PN14, PN16 & PN21. EN 1092-2 PN10, PN16, PN25, JIS, DIN etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.

Design - Available in API 609-A, AS 4795.1, AS 4795, BS, EN 12266-1, BSEN 593.

Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.

Operation - Generally flow control lever & notch plate to 300NB, gear op over 300NB Mounting - To ISO 5211 on request. Long lasting, high performance design.

Pressure Rating (to 300NB)

2100 kPa Working pressure:Bi-directional bubble-tight shut off and seat tested to 110% of full rating.

Test Pressure: 314 psi.

Over 300NB rating is 1600 kPa to 400NB

Wafer Style 2014A HP Semi-lugged with 2 or 4 lugs). PCD of Lug

Lugged Style 2016 HP

be supplied ANSI 150 AS/BS E, F etc.)

Lever & Notch Plate

Teflon or Nylon Coated or SG Iron or ENP or stainless Black Nitrile

Iron or powder coated ANY

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

MODEL 2014-HP / 2016-HP

MATERIALS

1. Body Cast iron, stainless ductile iron

(ASTM A396), aluminium, carbon steel etc

316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber

DIMENSIONS (MM)

2. Disc

coated, nickel plated, PTFE coated, 410SS etc

3. Stem 316SS, 304SS, 410SS, PTFE coated etc

NBR (90°C), EPDM (100°C),

solid teflon (170°C), phenolic

backed teflon (160°C), EPDM

4. Seat

5. Retaining Pin/Gland Ring

back teflon (150°C), food grade

rubber, Buna-N, Viton, Hypalon etc

304SS/410SS/316SS

6. Bottom Bushing Bronze/Nylon

7. O-Rings NBR (nitrile)/EPDM

8. Upper Bush Delrin/Nylon/Bronze

9. Backing Phenolic (where applicable)

OPERATING TORQUE (NM)

Vulcanised liner design (21 bar)

The vulcanised tongue and grooved seat design with spherical sealing provides rigidity to prevent distortion at higher pressure and ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.

Vulcanising the elastomer liner combined with a tongue and grooved body ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating risks of leakage.

The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured.

TORQUE

Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque will increase 35% to 80%.

Also, dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

PTFE / FEP / PFA / ETFE & ELASTOMER LINED BUTTERFLY VALVE 2 PIECE BODY MODEL 2014-2P

Service

Hygienic, Chemical, Industrial, Mining, Oil & Gas, High Temperature

Design

Centric, Wafer & Lugged API 609, BS/EN 593, BS/EN 558

Size Range 50 to 600mm

Pressure Rating

PN 3.5, PN10, PN16

500 kPa max rating on dead end service

1600 kPa rating available up to 600NB

Temperature Rating

Minus 20OC to 110OC EPDM liner & seals

Minus 8OC to 90OC Buna N liner & seals

Minus 5OC to 110OC Teflon liner, NBR backed

Minus 20OC to 130OC Teflon liner, EPDM backed

Minus 10OC to 100OC Urethane liner

Minus 20OC to 150OC solid Teflon liner & seals

Standard Materials

Body Cast Iron, 316SS etc

Disc 316 S/S EPDM encapsulated, Teflon (PFA) encapsulated

Stem 316 S/S, EPDM or Teflon (PFA)

encapsulated

Seat EPDM or Buna N

Retaining System

The shaft is retained in the body with retaining ring, a thrust washer and two C-Rings, providing a ‘blow-out proof’ shaft assembly. The retaining ring may be easily removed with a standard hand tool on field disassembly.

Shaft

One-piece through shaft ensures dependability and positive disc positioning.

Bushings

Shaft bushings reduce torque and isolate the shaft from the valve body, preventing seizure of the shaft due to corrosion in the shaft journal.

PTFE Seat

Solid PTFE or EPDM with phenolic-backed seat provides resilient support for the molded PTFE, thus maximising the shut-off and cycle life of the seat.

Disc and Shaft Connection

The square connection eliminates shaft retention components being exposed to the line media. Maximum flow is achieved.

Mounting Flange ISO 5211 mounting flange accomodates direct mounting of all types of actuators, including: handles, gear operators, electric and pneumatic.

O-Ring

Shaft seal provides further assurance against stem leakage.

Flats Seal

Smooth finished disc flats mate with seat flats to give a highly efficient primary seal that prevents leakage into the shaft area.

Two Piece Body

Two piece body allows for ease of assembly and maintenance.

Disc

Stainless steel or stainless steel PFA (min. thickness 0.1mm) coated disc prevents chemical corrosion from flow media. Precision profile provides bubble-tight shut-off, assures minimum torque and longer seat life.

Teflon - Buna N backed

Teflon - EPDM backed

Urethane

Teflon - solid

Flanging

AS 2129 Table D, E

AS 4087 PN14, PN16, ANSI Class 125/150 EN 1092-2, PN10, PN16

Atmospheric seal (O-Ring)

Providing external corrosion protection

Triple stem bearing

Maintenance free, with SS + PTFE / Polyacetal bearings

3

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL 2014-2P

Component Material Options Available

Cast Iron FS220

Ductile Iron GGG40

Carbon Steel ASTM A216 WCB

Body (1)

Stainless Steel ASTM A351 CF8

Stainless Steel ASTM A351 CF8M

Carbon Steel ASTM A105/WCB + Nylon Coating or PTFE Coated

Stainless Steel ASM A351 CF8/CF8M/316L/CF3M

Disc (2)

& Stem (3)

Aluminium Bronze Nickel Titanium

Hastalloy Liner (4)

PTFE (Solid)

FEP (Solid)

PFA (Solid)

ETFE (Solid)

Buna N (Nitrile)

EPDM Silicon Viton

PTFE (EPDM Backed)

White food grade Buna N

White food grade EPDM

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED 3

LARGE DIAMETER FLANGED BUTTERFLY VALVE

RESILIENT SEAT DOUBLE / TRIPLE OFFSET

MODEL HU-B60~63W PN10~25

Design. Double and triple eccentric design provides a low torque valve.

Connection between disc and shaft

Two piece stem design, taper pin connection.

Disc Sealing Ring. Rubber and graphite, various combinations available.

Bushes. Design ensures maximum strengths & life as well as bi-directional tightness.

MATERIALS

Seat.

Non corrosive weld overlay sealing surface.

Disc. Double and triple eccentric disc design reduces friction on the sealing ring providing long service life.

SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

MODEL HU-B62

AS 2129

Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005.

MATERIALS

On Disc - Seat Retention System

DIMENSIONS (MM)

SUPERCHECK CHECK VALVES - WAFER STYLE 4.1

WAFER CHECK DUAL FLAP IRON BODY ASG SERIES (IRON)

125LB, PN10, PN14 & PN16 RATED

Rating API 594 - Class 125/150 or AS/EN/ISO/BS PN10/

PN14/PN16

Design API 594, BS/EN 16767

Max temp -18°C* to 100°C Buna - N, -18°C* to 110°C EPDM, -18°C* to 121°C metal seat (As Body).

Flanging To suit ASA 125, 150, EN1092-2

PN10/PN16, AS2129 Table D, E, AS4087 PN14/

PN16/PN21, ISO 7005-1 PN10/PN16, AS4331.1

PN10/PN16, EN 1092-2 PN10/PN16, JISB 2220

5K~20K

Face to Face EN 558 (was DIN 3203-K3), BS/EN 16767 or EN 16782 (3202-K3) or ASME B16

Test API 598/ISO 5208/MSS SP67-1

Metal seated leakage 3CC/min/inch of valve size per API 598.

Soft seated leak tight shut off.

* Iron body limitation -18°C

DESIGN FEATURES

• Encapsulated and bonded body seat (soft seat)

• Upper and lower PTFE thrust bearings

• Dual springs for quicker activation long life and even distribution of force over both plates

• Fusion bonded epoxy coated body (internal & external)

• Long leaf springs (prevent rubbing of disc and seat)

• Alleviation from Water Hammer

Reaction of torsion spring makes plates rapidly close prior to

the start of reverse flow of fluid due to the stop of power, thus prevents damage from water, hammering caused by pumps

and other reciprocating devices.

• Lower Head Loss

Designed with optimum venturi to reduce head loss when compared with similar Dual Plate Type Check Valves.

• Installation Directions

In addition to the compact size, SUPER-CHECK valves can be installed either horizontally or vertically.

• Long Leg Torsion Spring

Action which allows the plates to open and close without seat

scrubbing.

• Super-Check provide a complete range of sizes from ND40 through ND 1800, designed and rated in accordance with ANSI

125 LB, PN10, PN14, PN16, PN21

BILL OF MATERIALS

1

4

Part Name Materials

IMPORTANT

Ensure the valve is at least eight pipe diameters from reciprocating or pulsating devices.

SLIM PLATE DESIGN

Standard in all sizes. Ensures lower cracking pressures & large flow rates.

4.1

SUPERCHECK CHECK VALVES - WAFER STYLE

ASG SERIES (IRON)

NON-SLAM

SUPER-CHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.

This cracking pressure is less than 14 kPa (2 psi) across most of the range (larger sizes can be more). As flow increases, the plates then pivot against the spring pressure. Since the heels have already lifted off the seat there isno scrub or wear, either on the seat, body or plate seating surfaces. A pressure of only 28 kPa (4 psi) is required to keep the plates fully open (up to 400 NB).

When flow stops and the pressure ceases, the spring closes the plates. Flow reversal is then stopped by the closed Supercheck valve and in fact any back pressure only serves to make the valve seal more tightly.

WAFER CHECK DUAL FLAP STEEL BODY ASG SERIES

CHARACTERISTICS

• High performance non slam

• Face to face to API-594, wall thickness & design to API 594, test & inspection to API 598 flanging to ASME B16.5

• Vertical or Horizontal installation.

• Intrinsically Firesafe

• Very low head loss & minimum occupation of space

• Suitable to fit between ANSI 150, 300, 600, 900, 1500 & 2500 flanges as well as API, BS, AS, JIS, ISO, EN etc.

• Can be mounted horizontal or vertically

• Service Pressure

150 class 20 Bar (285 PSI)

300 class 51.1 Bar (740 PSI)

600 class 102.1 Bar (1480 PSI)

900 class 153.2 Bar (2220 PSI)

1500 class 255.3 Bar (3705 PSI)

2500 class 425.5 Bar (6170 PSI)

• Tight shut-off (resilient seat).

Metal seat 50% lower leakage than API 598 allows.

DESIGN FEATURES

• Alleviation from Water Hammer

Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the cessation of power, thus preventing pump and other devices from causing damage due to Water Hammering.

• Lower Head Loss

Designed with optimum venturi to reduce head loss and is comparable with similar Duo-check Dual Plate type Check Valves.

API 6FA-5th Firesafe Certified

INSTALLATION

In addition to the compact shape, SUPER-CHECK Valves can be installed either horizontally or vertically.

NON-SLAM

SUPERCHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.

The cracking pressure is less than 21 kPa (3 psi) across most of the range (larger sizes and higher classes proportionately are slightly higher). As flow increases, the plates then pivot against the spring pressure. Since the heels have already lifted off the rib seat there is no scrub or wear, either on the rib, body or plate seating surfaces. A pressure of only 27 kPa (4 psi) is required to keep the plates fully open in 150 class, proportionately higher in other classes and larger sizes. (“Light” springs also available) When flow stops and pressure ceases the spring closes the plates. Flow reversal is then stopped by the closed Supercheck valve and any back pressure only serves to make the valve seal more tightly.

SHOCK BUMPERS

The problem Competitive designs do not have shock bumpers. The solution The Supercheck design where required in larger sizes (& higher classes) uses shock bumpers on the back of each disc. These bumpers meet when the valve is in the full open position, thus preventing the discs from striking the stop pin. This arrangement reduces the shock force on the hinges; ensuring internal components have an extended cycle life with minimal wear under the most severe service conditions.

SLIM PLATE DESIGN

Standard in all sizes. Ensures lower cracking pressures & large flow rates.

The temperature range is a general guide. As temperature increase the pressure rating of the valve decreases. Ask for pressure/temperature chart. *Dependant on body material.

Pin

Lug bearing

Body bearing

Plate

Spring

Pin retainer plugs

Body

Pin retainer plugs

SUPERCHECK CHECK VALVES - WAFER STYLE 4.1

WAFER CHECK DUAL FLAP STEEL BODY AGW SERIES - RETAINERLESS FUGITIVE EMISSION

CHARACTERISTICS

• High performance non slam

• Retainerless design meets fugitive emission requirements as there are no threaded plugs in the pressure boundary, thus eliminating potential leak paths. Slim plate design provides optimum flow & lower cracking pressures as well as longer life.

• Face to face to API-594, wall thickness & design to API 594, test & inspection to API 598, flanging to ANSI B16.5

• Vertical or Horizontal installation.

• Intrinsically Firesafe

• Very low head loss & minimum occupation of space.

• Suitable to fit between ANSI 150,300,600,900,1500 & 2500 flanges as well as API, BS, AS, JIS, EN, ISO etc

• Service Pressure

150 class 20 Bar (285 PSI)

300 class 51.1 Bar (740 PSI)

600 class 102.1 Bar (1480 PSI)

900 class 153.2 Bar (2220 PSI)

1500 class 255.3 Bar (3705 PSI)

2500 class 425.5 Bar (6170 PSI)

• Tight shut-off (resilient seat).

Metal seat 50% lower leakage than API 598 allows.

DESIGN FEATURES

• Alleviation from Water Hammer

Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the cessation of power, thus preventing pump and other devices from causing damage due to Water Hammering.

• Lower Head Loss

Designed with optimum venturi to reduce head loss and is comparable with similar Duo-check Dual Plate type Check Valves.

COMMON TRIM (WETTED PARTS) CONFIGURATIONS†

API 6FA-5th Firesafe Certified

SUPERCHECK CHECK VALVES - WAFER

STYLE

INSTALLATION

In addition to the compact shape, SUPER-CHECK Valves can be installed either horizontally or vertically.

NON-SLAM

SUPERCHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.

The cracking pressure is less than 21 kPa (3 psi) across most of the range (larger sizes and higher classes are proportionately higher). As flow increases, the plates then pivot against the spring pressure. Since the rib seat there is no scrub or wear, either on the A pressure of only 28 kPa (4 psi) is required to class, proportionately higher in other classes and available)

When flow stops and pressure ceases the spring then stopped by the closed Supercheck valve make the valve seal more tightly.

SHOCK BUMPERS

The problem Competitive designs do not have shock bumpers.

The solution The Supercheck design where required in larger sizes (& higher classes) uses shock bumpers on the back of each disc. These bumpers meet when the valve is in the full open position, thus preventing the discs from striking the stop pin. This arrangement reduces the shock force on the hinges; ensuring internal components have an extended cycle life with minimal wear under the most severe service conditions.

Retainerless Body Design Eliminates potential leak paths to the outside and a stronger casting.

Independent Torsion Springs on large sizes respond quickly to fluctuations in flow velocity

Inconel X750 Springs are standard on all Carbon Steel and most Stainless Steel bodies.

Split Dual Disc Design minimises pressure drop and shortens the distance each disc travels.

Shock Bumpers stop discs and keeps them stable preventing unnecessary stress on the check valve

WAFER CHECK DUAL FLAP TUF-SKIN

PN10 & PN16 RATED (1600 KPA)

Do away with expensive full SS bodied valves. The TUF-SKIN is factory bonded over all “wetted areas” i.e. in bore & full faces Viton or EPDM or teflon over entire valve with S/S or A-Bronze trim. The external body can be epoxy coated. Only the outer body is iron, even the flange faces are fully encased by the liner.

R in front of figure # denotes Rubber Check Tuf-Skin design. This design gives a much larger and together seating area for better seal and longer life. Also ideal where even stainless steel is subject to corrosion. This design prevents eventual leakage of o-ring seals normally used in soft seated duo-checks and also provides superior seal on flange contact area. The seat and flange face are both ribbed for superior sealing.

20 Bar Also Available

WAFER

CHECK SINGLE FLAP LONG PATTERN LARGE PORT SLP/SW SERIES

The SLP and SW Unicheck Swing Check Valve is available up to 700mm in various body materials and dimensions. The SW Series is retainerless. The SLP and SLP-T is non retainerless design and lends itself to applications requiring limit/micro switches, counter weights etc. The SLP and SW flapper has spring assisted closing, suitable for horizontal or upwards vertical service (downwards requires an external closing spring, which is an available option only in SLP and SLP-T Series). Design is to API 594 face toface dimension generally in accordance with ASME B16.10 short pattern/ API 6D long pattern and tested to API 598/ISO 5208. The SLP/SW series has a large bore providing a larger flow when compared to dual flap style or slim line uniflap checks. The SLP and SW 125 Class is ideal for waterworks & chemical service, whilst the 150 up to 1500 Class range is suitable for oil and gas service & has an intrinsically firesafe design.

RESILIENT ‘O’ RING SEAT FEATURES SLP/SW

Resilient, Soft Seat coupled with precision encapsulated machined sealing surfaces ensure a bubble tight seal ( Metal seat available)

Economical Design provides a highly efficient check valve with a larger port than dual flap valves that is inexpensive and has a short laying length.

1. A truly dynamic seal, mechanically contained in a specially designed groove.

2. Unique in design and application.

3. As pressure is applied to the valve disc, the seal is compressed into the groove, ensuring a consistent and uniform seal.

4. The load on the seal is controlled reducing wear for longer life.

Metal seated is also available.

Light and strong

Supercheck SLP/SW series valves are light, so line stress is reduced to a minimum. Yet the installed valve assembly is more rigid than an equivalent length of heavy-walled pipe.

Smooth, fully automatic operation

The SLP/SW series valves are designed to be fully automatic in function. The smooth opening and closing action reduces line hammer to a minimum SLP/SW series valves are engineered to present an essentially unobstructed orifice.

Simplified design

The SLP/SW series are made with a minimum of parts. The stainless steel trim and resilient ‘O’ Ring seat (soft seat version) ensures long life. The single ‘O’ Ring ensures a complete leak-free seal.

Inlet ports and disc have been shape optimized to achieve a fully open position at low flow rates. Therefore, the SLP/SW series operates exceptionally well in the flow rates typically found in pipeline containing control valves and lines with varying media flows.

Compare the SLP/SW series to typical full-sized swing check valves. Due in part to their oversized, heavier discs, these valves only fully open at larger flow rates. When activated at a lower flow rate, these valves lose true controllability and do not fully open. A partially open disc creates an obstruction that produces a higher pressure drop and fluttering of the disc valvedisturbing the flow & increasing the chance of water hammer.

SLP/SW Series will eliminate or reduce these problems.

SLP SERIES (Through pinned)

SLP SERIES Type)

SWING STYLE (SW)

SWING STYLE (SLP) SW SERIES (Retainerless)

TILT STYLE (SW-T)

TILT STYLE (SLP-T)

LARGE PORT SIZE

DESIGN & PERFORMANCE STANDARD SERIES

SW RETAINERLESS

PERFORMANCE STANDARD

• ANSI B16.5 [1.5” up to 24”] - Flange Dimension

• API 6D/ANSI B16.10 - Face to Face Dimension

• API 598/ISO 5208 - Testing, allowable leakage rate

• ANSI B16.34 - Wall Thickness

RETAINERLESS DESIGN

The SW Series unique design doesn’t have a shaft hole bored through the body wall, unlike many competitors. This unique design prohibits any possibility of shell leakage and makes the valve inherently fugitive emission by design.

SW COMPONENTS

SP01 Body

SP02 Disc

SP03 Insert

SP04 Hinge Pin

SP05 Spring

SP06 Washer

SP07 Set Screw

SW SERIES (Retainerless)

SW SERIES (Retainerless)

SW SERIES (Retainerless)

SLP/SW SERIES

WAFER SWING BODY DIMENSION FOR SLP/SW

NON SLAM AXIAL PISTON DISC CHECK

MODEL NSSLSC - PN40

FEATURES PN40 VERSION

• Full Flow Piston Check

• Face to face conforms to DIN 3203 part 3-k4

• Investment casting

• PN20, PN40 DIN 3202 K5, DIN 3202 K4

• Standard configuration only suitable for liquid service. Consult us if you use for air/gas service.

BILL OF MATERIAL WITH SEAT INSERT*

* SOME SIZES HAVE INTEGRAL SEAT

MODEL NSSLSC - PN40

SC01, DN 15-100 mm (1/2”-4”) with special centering ring (optional)

DEGREE OF OPENING

still closed slightly open check valve will clatter

SC02, DN 15-100 mm (1/2”-4”) with self-centering body

more widely open clatter still possible

fully open no clatter

Degree of opening of a spring-assisted non-return valves as a function of volume flow

PARTS MATERIALS

DIMENSIONS AND WEIGHT

SC03, DN 125-200 mm (5”-12”) (Stem guided piston check)

CHECK VALVE (NON RETURN)

TYPE APN

Cast Iron or rubber lined cast iron body, semi flexible disc swing check. Design BS 5158, BSEN 12334.

RANGE OF APPLICATION

7005-1

MATERIAL LIST

to ANSI(ASA)/BS/AS/EN/ISO specifications

PN

~16, AS 4087 PN 14~16, AS 2129

4331.1

Connecting bolts/nuts

Valve Surface protection

FEATURES

Simple three parts design, with only one moving part. Disc 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Downtime is kept to a minimum as the flap can easily be replaced in minutes.

DIMENSIONS

Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure.

CHECK VALVE (NON-RETURN) TYPE APNX

Cast Iron or rubber lined cast iron body, semi flexible disc, swing check. Flow reversal of plus 0.35 bar. Design BS 5158, BSEN 12334.

RANGE OF APPLICATION

Flanging

Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications

6~16.

MATERIAL LIST

Iron IS: 210 Gr. FG. 260 with hard/soft rubber lining Disc (or flap) Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc. Grade “B” Butyl is standard. Connecting bolts/nuts

Valve Surface protection

FEATURES

IS: 1367, Gr. 4.6/4

coat: chlorine-free with modified alkyd resin.

Simple three parts design, with only one moving part. Disc 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Downtime is kept to a minimum as the flap can easily be replaced in minutes.

DIMENSIONS

Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure.

UNIFLO RESILIENT SEAT/DISC CHECK VALVES 4.2

BALL CHECK VALVE - BC SERIES

APPLICATION & CHARACTERISTICS

These full port ball checks with uninterrupted flow (equal to bore of pipe) are resistant to clogging and are ideal for wastewater, stormwater treatment, pumping dirty fluids. There is no accumulation of debris/deposits and the valve can be cleaned in-line without removal of entire valve and other neutral liquid applications. They can be used in horizontal & vertical service. BC series check valves have a low head loss and are self-cleaning due to the rotating ball.

Flanging

ANSI B16.1 125lb, 150lb

AS 4087 PN14, PN21

AS 2129 Table D, E, F

AS 4331.1 PN10, PN16, PN25

EN 1092-2/ISO 7005-1 PN10, PN16, PN25

EN 558-1 Series 48 - was DIN 3202-F6 (Dimension L1)

AS 4794 (Dimension L), AS 3 579, ANSI B16.10

DIMENSIONS

STANDARDS

Manufacture according to the requirements of the European directive 97/23/CE (Equipment under pressure): category III modulate H. (DN 40-400)

Balls used in Uniflo ball check valves are NBR or EPDM vulcanised with an iron, steel or aluminium core PTFE/PFA coated ball also available.

Test Pressure

Shell - 26 bar before & after lining (Hydro.)

Seat - 16 bar after lining (Hydro.)

Spark Test - 100% Spark Test at 15 KVA for all lined parts in contact with fluid

TILT TYPE CHECK VALVE RUBBER COATED DISC 500 SERIES 125LB/PN10/PN16

Design

MSS-SP71, BSEN 16767 (BS 5153), BSEN 1074, ANSI B16.1/ANSI B16.42

Features

100% full flow area. Resilient lined body optional. Flanging/Pressure

ANSI B16.1 125lb, 150lb

ANSI B10.42 150lb, 250lb

AS 2129 Table D, E, F

AS 4087 PN14, PN16

ISO 7005-1, PN10, PN16

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

JIS B2220 5K, 10K, 16K, 20K

Face to Face Dimensions

ASME B16.10, EN 558-1, EN 16767 (BS 5153) (AS 4794 available)

Test Standard

AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074

Pressure/Temperature Rating

Nitrile 16 bar from -10 to 100ºC

EPDM 16 bar from -10 to 120ºC

Viton 16 bar from -10 to 200ºC

* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)

DIMENSIONS 125LB/150LB

UNIFLO RESILIENT SEAT/DISC CHECK VALVES 4.2

TILT CHECK VALVE RUBBER COATED DISC SC-SERIES

Application

Suitable for all types of water, air & steam 100oC. (For higher temperature, consult us.)

Features

Sizes DN 50 DN 600mm (2”~24”)

Flanging Flange Drilling to suit ANSI B16.1, ANSI B16.5, BS EN 1092-2, BS 10, AS 2129 D/E and AS 4087 PN 10/14/16.

Test Standard

MSS-SP71 Class 250 & EN 12334 PN16

Optional Accessories

Proximity Switch, Backflow Actuator, Oil Dash-pot, Air Release Plug on the Cover.

DIMENSIONS (MM)

OVERVIEW

The unique design of the hi-strength fabric reinforced rubber flapper disc creates an elastic spring to close-against the flow, combined with the tilted body seat (closing angle 35o) act to reduce the closing time, minimise the water hammer and flow reversal. Simplicity of design with three components (body, disc & cover) in one valve, and disc, hinge and pin are integral and fully encapsulated with special rubber for maintenance free, longlife, 1,000,000 continuous cycles tested with no sign of wear or distortion to the valve side and seat, body and cover are ductile iron. This valve will operate trouble free for a longer period compared to conventional check valves.

UNIFLO RESILIENT SEAT/DISC CHECK VALVES 4.2

TILTING DISC CHECK VALVE

500-SC-VAL PN10/16/25, 125~250LB

* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)

MATERIAL LIST

CAST STEEL GATE VALVES

ANSI CLASS 150 ~ 2500

FEATURES

• Bolted bonnet, OS&Y, Flexible wedge.

• On smaller size valves, the yoke is cast integral bonnet. Larger size valves have two piece yoke, to individual drawing.

• Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.

• Self aligning two piece gland.

APPLICABLE STANDARDS

• Valves designed to API Std. 600 and BS 1414

• Valves tested to API Std. 598

• Face-to-face to ANSI B16.10

• Flanged ends to ANSI B16.5

• Butt-welding ends to ANSI B16.25

• Trim and seating surface as per API 600 standard.

• Stuffing box smoothness ≤Ra 3.2 µm (superior to 600)

• Stem smoothness to API 600 ≤Ra 0.80 µm

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

MATERIAL COMBINATIONS / FEATURES

CAST STEEL GLOBE VALVES

ANSI CLASS 150 ~ 2500

FEATURES

• Bolted bonnet, OS&Y, Swivel Disc.

• Plug type disc (Ball type also available).

• On smaller sizes, the yoke is cast integral with bonnet. Larger sizes have two piece yoke, refer to individual drawing.

• Stem nut is mounted with ball bearings

to reduce operating torque for ease of manual operation in larger sizes

and higher classes.

APPLICABLE STANDARDS

• Valves designed to ASME B16.34 / API 623

• Valves tested to API Std. 598

Body

• Face-to-face to ANSI B16.10

• Flanged ends to ANSI B16.5

• Butt-welding ends to ANSI B16.25

• Trim and seating surface as per API 623

• Stuffing box smoothness ≤Ra 3.2 µm (superior to API 623 / API 600)

• Stem smoothness to API 623 ≤Ra 0.80 µm

Torque

Used in larger sizes the torque arm prevents stem mo vement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

MATERIAL COMBINATIONS / FEATURES

CAST STEEL CHECK VALVES

ANSI CLASS 150 ~ 2500

FEATURES

• Bolted or pressure seal bonnet

• Swing disc

APPLICABLE STANDARDS

• Valves designed to ASME B16.34 and API 594/API 6D

• Valves tested to API Std. 598/API 6D/ISO 5208

• Face-to-face to ANSI B16.10

• Flanged ends to ANSI B16.5

• Butt-welding ends to ANSI B16.25

• Trim and seating surface as per API 594 standard.

MATERIAL LIST

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

GATE VALVE

CAT 40~1200AP47XXXXXXXXXX-XX CLASS 150

DIMENSIONS (MM)

DIMENSIONS (MM)

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

GATE VALVE CAT 40~600AP33XXXXXXXXXX-XX CLASS 300

FULL PORT DESIGN

DIMENSIONS (MM)

DIMENSIONS (MM)

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

GLOBE VALVE CAT 50~400AP143XXXXXXXXXX-XX CLASS 150

DIMENSIONS (MM)

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

GLOBE VALVE CAT 50~400AP151XXXXXXXXXX-XX CLASS 300

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

Torque Arm

Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

5.1

APV CAST STEEL GATE GLOBE AND CHECK VALVES

GLOBE VALVE Y PATTERN

CAT 50~300AP143~171YXXXXXXXXX-XX CLASS 150~600

FULL PORT INCLINED BONNET DESIGN

150 CLASS - AP143Y

(MM & IN)

300 CLASS - AP151Y

(MM & IN)

600 CLASS - AP171Y DIMENSIONS (MM & IN)

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

SWING CHECK VALVE

CAT XXXAP147XXXX-XX CLASS 150

FULL PORT DESIGN

*Full API 594 compliance where stated.

**API 6D also available, refer to drawing.

DIMENSIONS (MM)

DIMENSIONS (MM)

For RTJ dimensions see APV Cast Steel Gate Globe & Check Valve online overview brochure.

For 5” dimensions see page 60 APV Cast Steel Gate Globe & Check Valve full online catalogue and APV Cast Steel Gate Globe & Check Valve online overview brochure.

For 1/2” to 1” dimensions see page 60 APV Cast Steel Gate Globe & Check Valve full online catalogue and APV Cast Steel Gate Globe & Check Valve online overview brochure.

For CF8/CF8M 150Lb see page 60 APV Cast Steel Gate Globe & Check Valve full online catalogue

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

SWING CHECK VALVE

CAT XXXAP159XXXX-XX CLASS 300

FULL PORT DESIGN

DIMENSIONS (MM)

DIMENSIONS (MM)

Check Valve full online catalogue

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

SWING CHECK VALVE C/W LEVER

CAT XXXAP147/159XXXL-XX CLASS 150/300

FULL PORT DESIGN

Flange ASTM A105

Bolt ASTM A193 B7

Lever AISI 1025

Washer SS410

Nut ASTM A194 2H

Locking Device Bolt AISI 1020

Lock Plate AISI 1020

OPTIONS

• Locking Lever

• Low head loss & minimum pressure loss can be achieved.

• Counterweight - Dashpot

• Hydraulic Dampened

DIMENSIONS 300 CLASS AP159L (MM)

5.1

APV CAST STEEL GATE GLOBE AND CHECK VALVES

STAINLESS STEEL GATE VALVE

CAT XXXAP47XXXX-XX CLASS 150

FULL PORT DESIGN

FEATURES

Investment cast to 300NB (12”)

Self aligning gland flange

Larger sizes fitted with thrust bearings for ease of operation

Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

DIMENSIONS (MM) 150 CLASS

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

STAINLESS

STEEL GATE VALVE CAT XXXAP33XXXX-XX CLASS 300

FULL PORT DESIGN

FEATURES

Investment cast to 300NB (12”)

Self aligning gland flange

Larger sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

300 CLASS

DIMENSIONS (MM)

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

STAINLESS STEEL GLOBE VALVE CAT XXXAP143PXXX-XX/XXXAP151PXXX-XX CLASS 150-300

FULL PORT DESIGN

FEATURES Investment cast to 300NB

aligning gland flange

sizes fitted with thrust bearings for ease of operation Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.

DIMENSIONS (MM) 150 CLASS

Body Guided Disc

Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.

DIMENSIONS (MM)

APV CAST STEEL GATE GLOBE AND CHECK VALVES 5.1

STAINLESS STEEL CHECK VALVE CAT XXXAP147PXXX-XX/XXXAP159PXXX-XX CLASS 150-300

FULL PORT DESIGN

1-1/4 ” & Smaller

STEAMCO STEEL VALVES 5.2

PARALLEL SLIDE GATE VALVE

CAT P316S CLASS 150-900

For installation in applications such as industrial, mining and mechanical services Suitable for super-heated steam, H.T.H.W steam condensate and water.

This design consists of two discs, kept in contact with parallel body seats, using the line pressure and seating action to effect tight closure.

Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.

STANDARD MATERIAL

STANDARDS COMPLIANCE

Basic Design API 600, ANSI B16.34, BS 5157

Face to Face Dimension ANSI B16.10

End to End Dimension ANSI B16.10

Flanged Ends ANSI 16.5

B.W. Ends ANSI B16.25

Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250

Pressure/Temperature Ratings to ANSI B16.5

O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.

Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request.

STEAMCO STEEL VALVES 5.2

PARALLEL SLIDE GATE VALVE

CAT P316S CLASS 150-900

TRIM MATERIAL CODES (TO API 600)

* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.

OVERALL DIMENSIONS (MM) & WEIGHT (KG)

Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.

STEAMCO STEEL VALVES 5.2

PARALLEL SLIDE GATE VALVE

CAT P316SF-WF CLASS 150-2500 (15~50NB)

For installation in applications such as industrial, mining & mechanical services Suitable for super-heated steam, H.T.H.W steam condensate & water.

This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.

These valves are suitable for steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.

STANDARDS COMPLIANCE

Basic Design API 602/ANSI B16.34, BS 5157

Face to Face Dimension ANSI B16.10

End to End Dimension ANSI B16.10

Flanged Ends ANSI 16.5

B.W. Ends ANSI B16.25

S.W. Ends ANSI B16.11

Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250

Pressure/Temperature Ratings to ANSI B16.5

F22, F5 chrome-moly available body for high temperature applications.

TRIM MATERIAL CODES

O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.

Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).

Pressure/temperature charts available on request.

Available in A105N, F22, F11, F5, 316, 304 etc.

For superheated steam etc. consult chart. F11,

STEAMCO STEEL VALVES 5.2

PARALLEL SLIDE GATE VALVE

CAT P316SF-VV/WFL CLASS 150-2500 (15~50NB)

For installation in applications such as industrial, mining and mechanical services Suitable for super-heated steam, H.T.H.W steam condensate and water.

This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure.

Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.

These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.

STANDARD MATERIAL 316SF-VV 150 ~ 900CL

STANDARDS COMPLIANCE

Basic Design API 600, ANSI B16.34, BS 5157

Face to Face Dimension ANSI B16.10

End to End Dimension ANSI B16.10

Flanged Ends ANSI 16.5

B.W. Ends ANSI B16.25

S.W. Ends ANSI B16.11

Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250

Pressure/Temperature Ratings to ANSI B16.5

Bolted Bonnet O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.

Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).

Pressure/temperature charts available on request.

Available in A105N, F22, F11, F5, 316, 304 etc. (Pillar & Post style bonnet also available.)

STEAMCO STEEL VALVES 5.2

STOP CHECK GLOBE VALVE SCREW DOWN NON RETURN

CAT AP143XXXXXXXXXX-D/AP151XXXXXXXXXX-D/AP171XXXXXXXXXX-D CLASS 150-600

STANDARD MATERIAL SPECIFICATIONS

For horizontal installations in applications such as industrial, mining and mechanical services, suitable for H.T.H.W., steam, condensate and water.

* Fitted on larger sizes & higher classes.

† Gearboxes on larger sizes

FEATURES

Screw-Down Non-Return Globe Valve

Guided loose disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc.

STANDARDS COMPLIANCE

170 PSI Saturated Steam (at 260ºC)

P151XXXXXXXXXX XU-D 300 CLASS

720 PSI CWP (WOG)

600 PSI Saturated Steam (at 260ºC)

P171XXXXXXXXXX XU-D 600 CLASS

1440 PSI CWP (WOG) 1100 psi at 260°C, 825 psi at 400°C.

OVERALL DIMENSIONS (MM & IN) & WEIGHT (KG)

Basic

Flanged Ends ANSI 16.5

B.W. Ends ANSI B16.25

Drilling

7005-1/EN 1092-1/PN10 to PN100

STEAMCO STEEL VALVES 5.2

RIGHT ANGLE GLOBE VALVE

CAT AP143XXXXXX-R/AP151XXXXXX-R/AP171XXXXXX-R

CLASS 150-600

For installations in application such as industrial, mining & mechanical services. Suitable for super-heated steam, H.T.H.W, steam, condensate and water. Stem is guided for smooth operation. Also available in Bronze, Iron, chrome-moly etc.

Buttweld

Globe Valve (combination globe & check valve), Bolted Bonnet, O.S. & Y., Swivel Disc (guided loose disc for combination check & stop). Can also be supplied as standard globe stop valve. Drilling to ANSI, AS 2129 Table D to H or AS 4331.1 /ISO 7005-1 / AS 4087 PN10 to 100.

STANDARD MATERIAL SPECIFICATIONS

Customer must specify flow direction (Horizontal or Vertical)

OVERALL DIMENSIONS (MM) & WEIGHT (KG)

WORKING PRESSURE

P143XXXXXXR 150 CLASS

280 PSI CWP (WOG)

170 PSI Saturated Steam (at 260ºC)

P151XXXXXXR 300 CLASS

720 PSI CWP (WOG)

600 PSI Saturated Steam (at 260ºC)

For superheated steam consult pressure/temp chart

P171XXXXXXR 600 CLASS

1440 PSI CWP (WOG)

WC6 body is available for high temperature applications, consult P/T chart.

STANDARDS COMPLIANCE

STEAMCO STEEL VALVES 5.2

PISTON CHECK - LIFT TYPE

Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS2129 table D to H and PN10 to 100.

For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.

STANDARD MATERIAL SPECIFICATIONS

WORKING PRESSURE

SLCLXU-Z 150 CLASS

280 PSI CWP (WOG)

170 PSI Saturated Steam (at 260°C)

SLCLXU-Z 300 CLASS

720 PSI CWP (WOG)

600 PSI Saturated Steam (at 260°C)

For superheated steam consult pressure/temp chart

SLCLXU-Z 600 CLASS

1440 PSI CWP (WOG)

1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications

*1 Spring Optional. *2 Drain Optional.

OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG)

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

SWING CHECK VALVE CAST IRON BODY

PN10 ~35, ANSI CLASS 125/250 • SL404

Design

BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1

Flanging/Pressure Class

ANSI B16.1 125lb, 150lb, 250lb.

ANSI B16.42 150lb, 250lb.

AS 2129 table D, E, F, H.

AS 4087 PN14, PN16, PN21, PN35.

ISO 7005-1, PN10, PN16, PN25.

AS 4331.1 PN10, PN16, PN25.

EN 1092-2 PN10, PN16.

JIS B2220 5K, 10K, 16K, 20K.

Face to Face Dimensions

ASME B16.10, EN 558-1, EN 16767 (BS 5153)

(AS 4794 on request)

Test Standard

AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598.

DIMENSIONS & WEIGHTS

Table D - SL404-D

Table E - SL404-E

Table F - SL404-F PN10 - SL404-10

- SL404-14

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

SWING CHECK VALVE WITH LEVER & COUNTER-WEIGHT • SL404-CW

Table D - SL404-D-CW

Table E - SL404-E-CW

Design

BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1

Flanging/Pressure Class

ANSI B16.1125lb, 150lb, 250lb

ANSI B16.42 150lb, 250lb

AS 2129 table D, E, F, H

AS 4087 PN10, PN14, PN16, PN21, PN35

ISO 7005-1, PN10, PN16, PN25

AS 4331.1 PN10, PN16, PN25

EN 1092-2 PN10, PN16, PN25

JIS B2220 5K, 10K, 16K, 20K

Face to Face Dimensions

ASME B16.10, EN 558-1, EN 558-2, EN 16767 (BS 5153)

(AS 4794 on request)

Test Standard

AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598

MATERIAL LIST

DIMENSIONS

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

GATE VALVE BBISY CAST IRON BODY

PN10 SL600-10

PN14 SL600-14

PN16 SL600-16

PN21 SL600-21

PN35 SL600-35

Table D SL600-D

Table E SL600-E

Table F SL600-F

125 Class SL600-125

150 Class SL600-150

250 Class SL600-250

MATERIAL LIST

PN10 ~ 35, ANSI CLASS 125 ~ 250 • SL600 Optional Position Indicator

NOTE:

Design

MSS SP70-1, MSS SP-128, AS 2038, BSEN 1171 (BS 5163), AS 2638.1

Features

Inside screw & yoke, solid wedge, bolted bonnet, non-rising stem.

Flanging/Pressure Class

ANSI B16.1 125lb, 150lb, 250lb

ANSI B16.42, 150lb, 250lb

AS 2129 Table D, E, F, H

AS 4087 PN14, PN16, PN21, PN35

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

ISO 7005-1, PN10, PN16

JIS B2220 5K, 10K, 16K, 20K

Face to Face Dimensions

EN 1171 (BS 5163), ASME B16.10,

AS 2638.1, EN 558-1, MSS SP70.

5.3

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES

GATE VALVE BBOSY CAST IRON BODY

PN10 ~ 21 ANSI CLASS 125 ~ 250 • SL601

Design

MSS SP70-1, MSS SP-128, BSEN 1171 (BS 5163), AS 3579,

AS 2638.1 AWWA C500-09.

Features

Outside screw & yoke, solid wedge, bolted bonnet, rising stem.

Flanging/Pressure Class

ANSI B16.1 125lb, 150lb, 250lb

ANSI B16.42, 150lb, 250lb

AS 2129 Table D, E, F, H

AS 4087 PN10, PN14, PN16, PN21, PN35

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

ISO 7005-1, PN10, PN16

JIS B2220 5K, 10K, 16K, 20K

Face to Face Dimensions

EN 1171 (BS 5163), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.

MATERIAL LIST

NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request. Special face to face dimensions also available. *Open.

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

GLOBE VALVE BBOSY CAST IRON BODY

PN10 ~ 35 ANSI CLASS 125 ~ 250 • SL201

PN10 SL201-10

PN14 SL201-14

PN16 SL201-16

PN21 SL201-21

PN35 SL201-35

125 Class SL201-125

150 Class SL201-150

250 Class SL201-250

Design ANSI B16.1, ANSI B16.42, MSS SP85, BSEN 13789 (BS 5152).

Features

Outside screw & yoke, bolted bonnet, rising stem/handwheel.

Flanging/Pressure Class

ANSI B16.1 125lb, 150lb, 250lb

AS 2129 ANSI B16.42 150lb, 250lb

AS 2129 Table D, E, F, H

AS 4087 PN10, PN14, PN16, PN21, PN35

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

ISO 7005-1, PN10, PN16

JIS B2220 5K, 10K, 16K, 20K

Face to Face

Dimensions

BSEN 13789 (BS 5152), ASME B16.10, EN 558-1, MSS SP85.

MATERIAL LIST

*For gear operator refer to drawing. Bronze or stainless steel stem and/or trim also available. Maximum temperature 210°C

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP OVERVIEW - UNI-DIRECTIONAL DESIGN

Flanging

ANSI B16.1/B16.5 125lb/150lb

AS 2129 Table D, E

AS 4087 PN14, PN16

ISO 7005-1, PN10, PN16

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

Pressure/Class Rating

PN10 Rated Body.

Long Term Maximum

Packing & Seat Rating:

10 bar to 250NB

7 bar 300 ~ 450NB

4 bar 500 ~ 600NB

Face to Face Dimensions

AS 640I & MSS SP-81

Test Standards

MSS-SP71, ISO 5208, MSS SP-SP61

Pressure/Temperature

Rating Seat

NBR 10 bar -10 to 90ºC

EPDM 10 bar -10 to 120ºC

Viton 10 bar -10 to 200ºC

PTFE 10 bar -10 to 200ºC

Metal to Metal 10 bar -10 to 200ºC

Stainless Steel Stem Cover

Epoxy Coated

Stainless Steel Tie Rods

Aluminium Case

Double Row Thrust Bearings

Optional Stainless Steel Housing

Stainless Steel Support Plate

Stainless Steel Fixtures

Stainless Steel Fixtures

Slots to Facilitate Limit Switches

Adjustable solid tipped PTFE Gate Scraper Guides for tight shut off Hard Chrome Plated Gate for Longer Life

Optional Stainless Steel Safety Guards (Manual & Actuated Versions)

Resilient seated uni-directional valves are tested leak tight up to 4 Bar (Elastomer) and 2.8 Bar (PTFE) on seat. The Flowturn DCNP is one of the only Knife Gate designs in the world offering a rugged and flexible PTFE seated valve with a tight shut-off. Above 4 Bar these pressures seat leakage rate is estimated at up to 2.66 drops/minute/inch (0.11 drips/minute/DN) as per MSS-SP61. However an actual seat test can be performed above 4.0 Bar if required. Special packing systems and bonnet designs are available for high pressure applications.

Flow direction is from the oposite side of the valve for the seat This provides superior shut-off by pressure energising the gate against the seat and also protects the seat.

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE ACTUATOR DCNP/DCNP-B

DIMENSIONS & WEIGHTS - ACTUATED VALVE (MM & KG)

5.3

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES

KNIFE GATE VALVE - MODEL DCNP-B OVERVIEW - BI-DIRECTIONAL

DESIGN

Flanging

ANSI B16.1/B16.5 125lb/150lb

AS 2129 Table D, E

AS 4087 PN14, PN16

ISO 7005-1, PN10, PN16

AS 4331.1 PN10, PN16

EN 1092-2 PN10, PN16

Pressure/Class

Rating

PN10 Rated Body.

Long Term Maximum

Packing & Seat Rating -

10 bar to 250NB

7 bar 300 ~ 450NB

4 bar 500 ~ 600NB

Face to Face Dimensions

AS 640I & MSS SP-81

Test Standards

MSS-SP71, ISO 5208, MSS SP-SP61

Pressure/Temperature

Rating Seat

EPDM 10 bar -10 to 120ºC

Viton 10 bar -10 to 200ºC

Stem Cover

Double Row Thrust Bearings

Stainless Steel Bearing Housing & Grease Nipple

Stainless Steel Safety Guards

Support Plate

Slots to Facilitate Limit Switches

Integral Body

Hard Chrome Plated Stainless Steel Gate for Longer Life

REPLACEABLE SEATS

Encapsulated Bi-directional seats ensure water tight shut-off in both directions. When seats do wear and need replacement, replacing the seat is easy.

GATE DESIGN

Each gate is precision ground and hard chrome plated as a standard. This provides superior abrasion and corrosion resistance. The edges are polished flat.

GUIDING GUIDES

Gate guides at the valve inlet and outlet (top & bottom) ensure alignment of gate throughout it’s travel.

DOUBLE STEM BEARINGS (Handwheel operated only)

At the top of the yoke, our knife gate valves are equipped with two stem bearings in a stainless steel housing and a grease nipple for reduced torque and easy operation.

PACKING

Proprietary multi-layer composite packing system ensures tight shut-off across a wide temperature range. Packing is fully adjustable and for non-hazardous service can be replaced without removing valve from line provided the line has been isolated and the valve is not under pressure. For air or gas applications, some packing leakage will occur, especially at higher pressures.

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP-B

STANDARD DESIGN FEATURES

Bi-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering true bi-directional tight shut off (resilient seat) clockwise close on-off operation. The DCNP-B model has multi row composite packing system and double row stem bearings (handwheel operated only). Stainless steel safety guards and stem protector are also included. Suitable for pulp, sludge, water, chemicals, bio-mass, slurry, bio-gas (not air tight). The gate is fully guided in the body throughout its entire travel to provide true bi-directional service.

BODY

• Mono block integral body for extra strength and leak tightness.

• Cast-in gate guide claws (top & bottom) ensure a tight energised seal and eliminates potential valve shut-off clogging while avoiding seat damage.

• Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut-off for different media/temperature and pressure applications.

• Suitable for dead-end service.

• Fully lugged design provides improved body strength & rigidity.

• Integral body ensures no shell leakage.

• Full port design minimises pressure drop and maximises flow capacity.

GATE

• Gate surface is polished and hard chrome plated both sides.

• Polished flat both faces and edges all around seating surface. The machining of the body inside, allows for more control in the different dimensions tolerances. This machining results in a perfect adjustment of the body with the gate and seal, reducing the required torque to maintain the tightness and avoiding any build-up of solids that could prevent the valve from closing. The valve design allows an end-of-line installation. Full port design in all cases for greater flow capacity and minimal pressure drop. The gate is guided on the whole stroke to ensure bi-directional shutoff.

SEAT

• Precision design side-entry seat is replaceable, reducing the cost of maintenance.

• Replaceable seat is encapsulated into the integral valve body and ensures bi-directional flow.

• For air or gas applications leakage will occur especially at higher pressures.

• Seat is encapsulated into the body in contact with the gate all over its perimeter. This layout provides an adequate water tightness and seamless liquid flow in both directions. The seat is protected by the body itself.

OTHER FEATURES

• Stainless steel safety guards

• Stainless steel stem cover tube

• Grease nipple to ease bearing lubrication

• Two roller thrust bearings minimises torque for operation with stainless steel bearing housing (handwheel operated only).

APPLICATIONS

Dependant on Body/Seat/Configurations - Sludge, Storm Tanks/Mining/Waste Water Treatment/Chemical Plants/Power Plants/ Steel Industry/Aquaculture/Sewerage/Syrup/Sugar Manufacturing and Chemical Processing and bio gas (not air tight shut-off). Industry/Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag/Sugar Manufacturing and Chemical Processing (not recommended for Air/ Gas).

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP-B

CLOSE UP VIEW SEAT

FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES 5.3

KNIFE GATE VALVE - MODEL DCNP-B

STANDARD MATERIAL SPECIFICATION

* + Stellite hard faced optional

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END GATE VALVES

800 TO 2500 CLASS

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END GATE VALVES

800 TO 2500 CLASS

For ‘Standard Port” refer to drawing.

DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 2500

For ‘Standard Port” refer to drawing.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END GLOBE VALVES

800 TO 2500 CLASS

Refer to available range of materials on page 129. Refer to actual drawing for materials.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END GLOBE VALVES

800 TO 2500 CLASS

DIMENSIONS BOLTED & WELDED BONNET CLASS 800

DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 1500

For ‘Standard Port’ refer to drawing.

DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 2500

For ‘Standard Port’ refer to drawing.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END Y-TYPE GLOBE VALVES 800 TO 2500 CLASS

6

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END Y-TYPE GLOBE VALVES

SW, NPT, BW, CLASS 800

DIMENSIONS BOLTED BONNET CLASS 800

~ 100NB (3” - 4”) refer to drawing

DIMENSIONS WELDED BONNET CLASS 800

refer to drawing

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END Y-TYPE GLOBE VALVES

SW, NPT, BW, CLASS 1500

DIMENSIONS BOLTED BONNET CLASS 1500

refer to

DIMENSIONS WELDED BONNET CLASS 1500

refer to drawing

Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END CHECK VALVES 800

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END CHECK VALVES

800 TO 2690 CLASS

DIMENSIONAL DRAWINGS

Piston check Y-type welded bonnet

ASME B16.25 - Refer to drawing for dimensions

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

SCREWED & WELD END CHECK VALVES

REGULAR & FULL PORT CLASS 800

DIMENSIONS PISTON CHECK / BALL CHECK

DIMENSIONS SWING CHECK

DIMENSIONS Y-PISTON

SCREWED & WELD END CHECK VALVES

STANDARD PORT CLASS 1500

DIMENSIONS SWING CHECK

DIMENSIONS Y-PISTON

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

BELLOW SEALED GLOBE VALVE SW, NPT, BW 800 TO 2500 CLASS

OVERVIEW

Size Range 8NB~50NB (1/4”~ 2”) Rating

150 to 2500 Class

Design API 602, MSS SP11, ASME B16.34 End Connections Socket Weld - ASME B16.11

Thread - ASME B1.20.1 or ISO7/1

Butt Weld - ASME B16.25

Flange - ASME B16.5 Test

API 598

MATERIALS

DESIGN FEATURES

• Inconel or 321SS Bellows

- For longer life

- Maximum corrosion resistance

• Flanged, screwed or welded end connections

• Welded or bolted bonnet design

• Zero stem leakage

- Eliminates media loss

- Satisfies environmental regulations

• Zero maintenance

- Lower operating costs/no downtime

• Three stem seals for safety

- Metallic bellows

- Graphite packing

- Backseat in open position

• Reduce monitoring costs

• Hardfaced seating surface

- Stellite 6 for long life

• Valve designed, manufactured and tested

- To ANSI B16.34/API 602 & 598

• Additional alloy and trims available

• For applications where leakage into

or out of the valve is unacceptable

- Heat transfer oil

- Toxic fluids

- Steam

- Regulated media

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

BELLOW SEALED GATE VALVE SW, NPT, BW 800 TO 2500 CLASS

OVERVIEW

Size Range 8NB~50NB (1/4”~ 2”)

Rating 150 to 2500 Class Design API 602, MSS SP11, ASME B16.34

End Connections Socket Weld - ASME B16.11

Thread - ASME B1.20.1 or ISO7/1

Butt Weld - ASME B16.25

Flange - ASME B16.5

Test and Inspection API 598

MATERIALS

DESIGN FEATURES

• Inconel or 321SS Bellows

- For longer life

- Maximum corrosion resistance

• Flanged, screwed or welded end connections

• Welded or bolted bonnet design

• Zero stem leakage

- Eliminates media loss

- Satisfies environmental regulations

• Zero maintenance

- Lower operating costs/no downtime

• Three stem seals for safety

- Metallic bellows

- Graphite packing

- Backseat in open position

• Reduce monitoring costs

• Hardfaced seating surface

- Stellite 6 for long life

• Valve designed, manufactured and tested

- To ANSI B16.34/API 602 & 598

• Additional alloy and trims available

• For applications where leakage into

or out of the valve is unacceptable

- Heat transfer oil

- Toxic fluids

- Steam

- Regulated media

INTEGRAL FLANGED GATE VALVES BOLTED, WELDED & PRESSURE SEAL BONNET CLASS 150 TO 2500

DESIGN FEATURES

Integral Flanged

Outside screw

Bolted bonnet & welded bonnet

Regular bore & full bore

Flanging to ANSI B16.5.

Other flanges available.

Alternative trim materials available.

(Welded and Bolted Bonnet)

Butt Weld - ASME B16.25

Refer to drawing.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

INTEGRAL FLANGED GATE VALVES

FLANGED DIMENSIONS RF/RTJ - REGULAR BORE*

*Regular bore shown, full port refer to drawing.

CV FACTORS

Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.

INTEGRAL FLANGED GLOBE & SDNR VALVES

BOLTED, WELDED & PRESSURE SEAL BONNET CLASS 150 TO 2500

DESIGN FEATURES

APV FORGED STEEL GATE GLOBE AND CHECK

INTEGRAL FLANGED GLOBE VALVES

FLANGED DIMENSIONS RF/RTJ - REGULAR BORE*

*Regular bore shown, full port refer to drawing.

CV FACTORS

Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

INTEGRAL FLANGED CHECK VALVES

BOLTED, WELDED & PRESSURE SEAL COVER CLASS 150 TO 2500

DESIGN FEATURES

Bolted, welded and pressure seal bonnet. Integral flanged. Regular port and full port. Flanged to ANSI B16.5. Other flanging available. Alternative trim materials available. Spring can be fitted for vertical service to ball and piston type. Swing Check Ball

STANDARDS

Construction API 602, BS 5352 & ASME B16.34 (ISO 15761)

End Connections Socket Weld - ANSI/ASME B16.11

Thread - ANSI/ASME B1.20.1

Butt Weld - ANSI/ASME B16.25

Flanged - ANSI/ASME B16.5

Inspection & Test API 598

Check

APV FORGED STEEL GATE GLOBE AND CHECK VALVES

INTEGRAL FLANGED CHECK VALVES

FLANGED DIMENSIONS - REGULAR BORE*

* Port diameter shown is for piston and ball check regular port. For swing and for full bore piston and ball check refer to drawing.

CV FACTORS - LIFT CHECK*

FLOWTURN NEEDLE AND INSTRUMENT VALVES 7

MODEL S-H7 & S-M9, 6000 PSI GLOBE TYPE

Flowturn ‘HB’ Series Globe Pattern Needle Valves are specially designed and ruggedly manufactured for use in corrosive and hazardous environment. ‘HB’ Series valves are used in process control, instrumentation and flow control applications. ‘HB’ Series are precision machined, and designed for durability and maximum efficiency to provide a high quality valve for use in fluid and gaseous control systems of different applications, to meet the exacting standards of our growing and demanding customers. The model S-M9 is complete with an integral bleed plug.

Flowturn ‘HB’ Series Valves are available in high grade stainless steel, carbon steel, monel and other materials in variety of end connections including male / female threaded NPT, BSP, BSPT, ISO, EN-DIN and JIS tapered pipe ends. Valves can be supplied to meet current revision of NACE MR01-75 (Sour Gas Service). All valves are 100% factory tested and complete traceability is available upon request.

FEATURES - BENEFITS

• Non rotating vee / ball tip design - which forms a bearing joint with the stem eliminates rotation between plug and seat at closure. This prevents scoring and galling up the valve seat and ensure long life in repetitive shut off service.

• Safety bonnet lock - prevents accidental disassembly.

• Stem thread rolled and hard plated - provides additional strength and maximum service life

• Mirror finish stem, burnished to Ra 0.2 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.

• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.

• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.

• Stainless steel handle - for proper actuation.

• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.

• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.

• Repairable Metal Seat - can be resurfaced without removing valve from line.

MATERIAL OF CONSTRUCTION

See page 15 Flowturn Needle & Instrument full online catalogue for dimensions (same as S-H7-PM). Vent Drain Plug & Bleed Port

TESTING

Every Flowturn ‘HB’ Series Needle Valve is 100% tested with nitrogen gas at 1200 psig (80Bar) for leakage at seal and seat. Hydrostatic test performed with pure water at 1 1/2 times the working pressure. Other optional tests like helium and low temperature are available upon request.

FLOWTURN NEEDLE AND INSTRUMENT VALVES

MODEL S-H1 & S-M9S RISING PLUG TYPE 6000 PSI

Flowturn SH1 and S-M9S Needle Valves are specially designed and ruggedly manufactured for use in corrosive and hazardous environment. S-H1 & S-M9S valves are used in process control, instrumentation and flow control applications. ‘HB’ Series are precision machined, and designed for durability and maximum efficiency to provide a high quality valve for use in fluid and gaseous control systems of different applications, to meet the exacting standards of our growing and demanding customers. The model S-M9S is complete with an integral bleed plug.

Flowturn Needle Valves are available in high grade stainless steel, carbon steel, monel and other materials in variety of end connections including male/female threaded NPT, BSP, BSPT, ISO, EN-DIN and JIS tapered pipe ends. Valves can be supplied to meet current revision of NACE MR01-75 (Sour Gas Service). All valves are 100% factory tested and complete traceability is available upon request.

FEATURES - BENEFITS

• Straight through flow path - provides high flow capacity bi-directional ‘roddable’ capability.

• Safety bonnet lock - prevents accidental disassembly.

• Stem thread rolled and hard plated - provides additional strength and maximum service

• Mirror finish stem, burnished to Ra 0.2 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.

• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.

• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.

• Stainless steel handle - for proper actuation.

• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.

• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.

TESTING

Every Flowturn Needle Valve is 100% tested with nitrogen gas at 1200 psig (80Bar) for leakage at seal and seat. Hydrostatic test performed with pure water at 1 1/2 times the working pressure. Other optional tests like helium and low temperature are available upon request.

*S-M9S Refer to drawing

MODEL S-M5 & S-M5A/F GAUGE ROOT 6000 PSI

Flowturn Gauge Root Globe and Plug Type Needle Valves are used for safe installation in pressure switches, gauges and differential pressure transmitters, suitable for blockand bleed assemblies to test pressure source required in sampling line or purge valve.

FEATURES

316 S.S. construction for corrosion resistance. Non rotating vee or ball tip. Extended body for insulation clearance. Scheduled 160 or heavier pipe valve inlet for strength. Optional graphoil packing available for high temperatures. Ball*/vee tip design forms a bearing joint with the stem which eliminates rotation between ball/vee tip and seat at closure. This prevents scoring and galling up the valve seat and ensures long life in repetitive shut off service.

• Non rotating vee / ball* tip design - which forms a bearing joint with the stem eliminates rotation between plug and seat at closure. This prevents scoring and galling up the valve seat and ensure long life in repetitive shut off service.

• Safety bonnet lock - prevents accidental disassembly.

• Stem thread rolled and hard plated - provides additional strength and maximum service life.

• Mirror finish stem, burnished to Ra 0.20 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.

• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.

• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.

• Stainless steel handle - for proper actuation.

• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.

• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.

• Repairable Metal Seat - can be resurfaced without removing valve from line.

*Ball tip available as option only on S-M5 globe style.

MATERIAL OF CONSTRUCTION (S-M5)

DIMENSIONS

TESTING

Each valve is tested with nitrogen gas at 1000 psi for seat and packing leakage with a maximum allowable leak rate of 0.1 sec/ min. Hydro test performed with pure water at 1 1/2 times the working pressure. Other tests like vibration and temperature, helium etc. are available upon requests.

MANIFOLD VALVES

The Flowturn range of Manifolds offer a safe and economical method of installation to control and measure pressure of liquids and gaseous media. They are ruggedly manufactured and precision machined to the most exacting dimensional tolerance to ensure perfect installation and application.

Flowturn Manifolds are functionally installed to control, measure, isolate, equalise, calibrate, drain, vent or differentiate the pressure of liquids and gases.

Flowturn Manifold series offer optional 2, 3 and 5 valve configurations which come in remote mounting (pipe to pipe), direct mounting (pipe to flange, flange to flange) onto the instrument on a 2 1/8 ” (54mm) centre.

Working Pressure up to 6000 PSI.

2, 3 AND 5 WAY MANIFOLD VALVES

Flowturn offers a variety of 2, 3 and 5 valve instrument manifolds.

The 2 valves manifolds are designed for static pressure and liquid level application; the 3 and 5 valve manifolds are designed for differential pressure appplications.

FEATURES

• Convenient method of blocking, bleeding, and calibrating pressure instruments.

• Designed for connected system impulse line & transmitter.

• Combines the function of a tee, calibration valve, isolation valve, all tubing and fittings in a single valve configuration.

• Bonnet lock pins prevent accidental movement.

• Free swiveling ball end stem (metal seat, standard.) assures bubbles tight valve closure without seat galling.

• Special hardened ball seat is ideal for both gas and liquid service.

• All stem packing is located below the stem threads preventing galling, corrosion and contamination.

• Adjustable packing reduces the possibility of bonnet/body leaks.

• Full back sealed bonnets prevents accidental stem removal and blowout.

TECHNICAL

• Working pressure up to 6000 psig (413 bar).

• Temperature up to 450°F (232°C) with PTFE packing up to 1200°F (648°C) with Grafoil® packing.

• Orifice Size - 0.156 inch (4.0 mm).

• For block and bleed (or calibration) of a gauge or absolute pressure transmitter or gauge.

• Consists of equalizing, isolation and vent.

• Direct instrument mount and remote mount.

• End connections pipe or flange.

APPLICATIONS

• General plant service.

• Pressure instrumentation devices.

• Differential pressure instruments devices.

• Pressure equalization.

• Block and bleed applications.

T-TYPE

SINGLE (SINGLE

FLANGE, PIPE TO FLANGE)

Manifolds bolt directly to the differential pressure Instruments which eliminate the need for unnecessary piping, valves and fittings. T-Type manifolds come complete with mounting kit for quick and easy installation to a pipe stand.

R-TYPE (PIPE TO PIPE IN-LINE)

Manifolds are designed for differential pressure of flowrecorder to impulse tubing. Connections are 1/2 ” NPT industry standard and 2 1/8 ” (54mm) centre dimension (Model for 2 3/16 ” & 21/4 ” dimension) (Model for 2 3/16 ” & 21/4”- centre dimension).

H-TYPE (DUAL FLANGE, FLANGE TO FLANGE)

Manifolds bolt directly to the differential pressure instruments which eliminate the need for unnecessary piping, valves and fittings.

MONO FLANGE BLOCK & BLEED VALVES MODEL SMO 150-2500 CLASS

MONO FLANGE

Flowturn Design Mono Flange, Single block and bleed and Double block and bleed valves incorporate primary process valves together with standard isolation and vent needle valves in one single compact unit to offer a space, weight and cost saving compared to traditional block & bleed valve. The compact size allows the use of more expensive materials like 316 & F51 to provide a longer life.

FEATURES

• Single piece body with Bonnet assembly.

• Flange connection 15NB to 50NB (1/2” to 2”).

• TFE or Graphite Packing for Bubble tight sealing.

• Non-Rotating Tip to provide positive, bubble - tight seal.

• Metal to Metal Body/Bonnet Seal.

• Tbar Handle.

• Designed to comply with requirements of ANSI/ASME

B16.5. Optional valve Bonnet assembly OS & Y bolted, Anti Tamper and globe Style assembly with non roating needle trim.

ADVANTAGES

1500-lb, One -piece integrally forged valve -

• Reduced weight

• Reduced height

• Reduced leakage points

• Reduced effect of system vibration

• Supporting brackets are not required

• Reduced bending moment acting on the vessel branch fitting weld.

• Reduced installation cost

• Reduced gaskets and bolting

TECHNICAL

• NACE MR-01-75.

• ASTM (Gr) Stainless steel, F316/F316LCarbon steel, A150/ LF2 and duplex or Super duplex and Alloy (400, 625, 825 and C276).

• Heat Code for material traceable to EN 10204.3.1.B.

• End connection accordance with ASME B16.5 RF and RTJ NPTconnection accordance with ASME B1.20.1

• Working pressure in accordance to ASME B16.5 class 150 to 2500 class working temperature

-58 to 400°F (-50 to 204°C ) for stainless steel and duplex -50 to 400°F (-46 to 204°C ) carbon steel valve

• All valves are 100% factory testing hydrostatically and pneumatic leakage accordance with BS 12266.1

Mono Flange Wafer Type

Double Block & Bleed Valve

BALL/NEEDLE DOUBLE BLOCK & BLEED VALVES

MODEL SBB 150-2500 CLASS

BALL/NEEDLE BALL ASSEMBLY

Flowturn provides needle/ball valve assembly in Single block and bleed and Double block and bleed in one single compact unit. This combination of primary and secondary valve provides shut off assurance & verification as well as space, weight and cost savings.

This style is configured with one ball and one needle isolation valve in-line with an additional needle valve side bleed for block & bleed use. Flowturn can supply this style of valve in very short delivery in A105N, LF2, 316, F51, etc., in 150 to 2500 class

FEATURES

• Process interface in one compact ball/needle ball valve assembly.

• Three piece bolted body and integral single piece forged body styles.

• Flanged or Flanged & Screwed connection 15NB to 100NB (1/2” to 4”).

• Graphite packing for bubble tight sealing.

• Ball seats in PTFE, Delrin or PEEK.

• Bore size available 10mm to 100mm.

• Anti-blowout valve stems and non rotating needles.

• Fire safe designed to meet API 607.

• Optional vent valve bonnet assembly, OS&Y bolted, Anti-Tamper and globe style assembly with non-rotating needle trim.

TECHNICAL

• NACE MR-01-75.

• ASTM (Gr) Stainless steel, F316/F316L carbon steel, A105/ LF2 and duplex F51/F53 and Alloy 400, 625, 825 and C276.

• Heat Code for material traceable to EN 10204.3.1.B.

• Flange connection accordance with ASME B16.5 RF, RTJ or NPT connections in accordance with ASME B1.20.1.

• Working pressure in accordance to ASME B16.5 class 150 to 2500 class working temperature -58 to 400°F (-50 to 204°C) for stainless steel and duplex -50 to 400°F (-46 to 204°C) for carbon steel valve.

• All valve 100% factory testing hydrostatically and pneumatic leakage accordance with BS 12266.1.

Combination Needle & Ball Double Ball Double

FLOWTURN NEEDLE AND INSTRUMENT VALVES

MODEL SBB-SW FLANGED NPT OR SW

DOUBLE BLOCK & BLEED & NEEDLE VALVE

FLOWTURN NEEDLE AND INSTRUMENT VALVES

PISTON CHECK MODEL CAV-3 INLINE 3000 PSI

The CAV-3 check valve is a one piece body machined from bar stock and is designed for minimum pressure drop. The valve has a light weight compact design that provides maintenance-free dependable service. 10,000PSI Model also available to 2”.

DIMENSIONS MM (INCHES)

INSTRUMENT BALL VALVES 40 SERIES

Flowturn 40 Series Ball Valves, are a rugged compact design, offer positive shut off or directional control of fluids in process, power and instrumentation applications. The unique design ensures excellent sealing characteristics while accomodating a superior temperature range and cycle life.

A high integrity metal to metal bonnet anti ingress seal ensures leak tightness at high pressures up to 413 Bar (6000 PSI). These valves are available in two-way and multi-way 3/4/5 configurations in brass, 316 stainless steel, Monel and Inconel construction, with a wide variety of port connections. A trunnion mounted version with Kel-F or Polyaman or metal seats is available for higher pressures up to 689 Bar (10,000 PSI).

FEATURES

• 6~25 NB (1/4”~1”)

• Uni-Body, multi gland seal design

• Uni-Body, multi gland seal design*.

• Broad temperature range.

• Blow out proof stem.

• Available in one piece stem/ball*, floating ball.

• Panel mountable option.

• Bi-Directional flow.

• Handle indicates preferred direction of flow.

• Positive handle stops.

• 100% factory Nitrogen tested.

• Low operating torque.

• Vent option.

• Manual, electric or pneumatic actuation.

• Screwed tube fitting ends.

* Refer to drawing, several design options available.

MATERIAL OF CONSTRUCTION

Also refer to pressure temperature ratings of elastomers (such as Viton and Buna) and the overall pressure rating of the valve design itself, can reduce the pressure temperature rating of the valve.

• Ingress seals fitted as standard

• Flexible packing for replacement can extend field life further.

• Full material traceability of main components.

• Materials of construction can be supplied to meet the requirements of NACE MR-01-75 latest revision.

SPECIFICATIONS

Pressure Rating 2,500 PSI (172 Bar) to 6,000 PSI (414 Bar)

Temperature Rating -54°C to 200°C* (-65°F to 392°F)

Cv .05 to 6.96

Body Configurations 2 way, 3-way, 4 way and 5 way

Port

Seat/Packing PFA-Perfluoroalkoxy/PTFE

* or -29° ~ 150°C if Viton seal fitted.

FLOWTURN NEEDLE AND INSTRUMENT VALVES 7

STAINLESS STEEL QUICK EXHAUST VALVES FL-S-QEV

Allows direct exhaust of compressed air due to increase of cylinder rod displacement speed, this result in reductions of cycle time.

Available Size 1/8” to 1/2” pipe thread.

Pressure Rating Up to 10 bar [145psi]

Temperature Rating Up to 120OC

Sealing Material Viton

End Connection BSP/BSPT/NPT PIPE Threads MATERIAL

FLOW CONTROL REGULATORS FCV SERIES

MODEL FCV3 (ONE WAY)

3000 SERIES

Available Size 1/8” to 1/2” pipe thread

Pressure Rating Up to 16 bar [232psi]

Temperature Rating Up to 120OC

End Connection BSP/BSPT/NPT/SAE Straight Thread

MODEL FCV4 (BI-DIRECTIONAL)

4000 SERIES

Available Size 1/8” to 1/2” pipe thread.

Pressure Rating Up to 40 bar [580psi]

Temperature Rating Up to 120OC

End Connection BSP/BSPT/NPT/SAE Straight Thread

• Bifold style

• Side fixing panel or mount option.

MATERIAL OF CONSTRUCTION

LUBRICATED PLUG VALVES

Australian Pipeline Valve Plug Valves are manufactured to cover a wide range of applications.

APV Quarter Turn Plug Valves are excellent for consistent and accurate flow control of gases and viscous liquids can be designed from corrosion resistant materials to meet the needs of abrasive media, even in high temperature and high pressure applications.

Excellent for gas, but also ideally suited for viscous liquids, APV plug valves regulate fluid flow with the use of conically tapered or cylindrical plugs that can be rotated inside the valve body.

APV plug valves are available in three versions: short, regular and venturi patterns. With a compact face to face dimension, short plug valves are suitable for applications where some flow rate reduction can be accepted. Regular pattern plug valves maintain flow with minimal loss and have a longer face to face dimension. When the flow rate is not critical, venturi pattern plug valves minimise pressure drop with a long lead in and out of the port.

MATERIALS

STANDARD

• Lubricated Standard type Plug Valves.

• Lubricated Inverted Taper Pressure

Balanced High Performance Plug Valves.

• Class 150 to 2500 and API 2000 to 10,000 psi

SPECIAL

• Class 150-300 & 600 three ways

Transflow Pattern Lubricated Plug Valves.

• Class 150 four ways transflow

Pattern Lubricated Plug Valves.

• Class 150-300-600 Full Jacketed

Lubricated Plug Valves.

All Australian Pipeline Valve products are normally available in:

A216 WCB, WCC OR ASTM A105N

• Standard Carbon Steel which are supplied in 0.22% Maximum Carbon content and specified for standard service at temperatures from - 20°C up to + 232°C (-20°F + 450°F). Plugs are normally in Carbon Steel, nitrided or hardened or ENP.

ASTM A352 LCB OR LCC

• Low temperature service suitable from - 46°C to + 232°C (-50°F + 450°F) - normally used for below zero temperatures to - 46ºC must have a minimum average charpy “V” notch impact strength a / 15 foot / Lb.

NACE MR.01.75.

• In natural gas it is possible to encounter small amounts of Hydrogen Sulfides (H2S) which may cause corrosion.

The phenomenon is normally known as “Hydrogen Sulfide Embrittlement” or “Sulfide Stress Cracking”.

The absorption of Hydrogen from part of steel causes ductility which, when added to other elements of stress caused by the service itself, may cause failure of the forged or cast component. Steels with yield strengths above 621 Mpa (90,000 PSI) or with hardness over 22 rockwell (235 Brinell) may be subject to “Sulfide Stress Cracking”.

In Nace MR.01.75 all basic material components are properly treated in order to remain bellow the hardness of 22 rockwell. In such a case, plugs are electro nickel coated or hardened to prevent galling action.

ASTM A182 F316 - A351 CF8M

• A 18.12 stainless steel material which contains Molybdenum is suitable for service temperature from -232°C to + 371°C (- 450°F to 700°F). Normally used for valves for high temperature service or where high corrosion resistance is needed.

SPECIAL

• Trim in 13% Chr. - 316 - Monel, Stellite No. 6 (coating). Body in WC6, F51, CF8M, ENP etc.

• Optionally available, Xylan™or LoMu® style (similar) PTFE impregnated anti-friction coating on plug & stem for superior corrosion resistance with the added advantage of reduced torque. Xylan™ is a PTFE based compound frequently used to coat valve components to provide offshore corrosion resistance. F6a/410 Stainless Steel is also available for superior hardness characteristics while being an effective anti-corrosive material.

MODEL SSCR

DIMENSION CLASS 150

Pressure balanced, inverted plug

Valve designed to API 6D & API 599

Valve tested to API 6D or API 598

Face to Face to API 6D & ANSI B16.10

Flanged ends to ANSI B16.5

MODEL SSCR DIMENSION CLASS 300

Pressure balanced, inverted plug

Valve designed to API 6D & API 599

Valve tested to API 6D or API 598

Face to Face to API 6D & ANSI B16.10

Flanged ends to ANSI B16.5

Short Pattern Class 300

Wrench Operated

Regular Pattern Class 300

Gear Operated

APV PLUG VALVES 8

MODEL SSCR DIMENSION CLASS 600

Pressure balanced, inverted plug

Valve designed to API 6D & API 599

Valve tested to API 6D or API 598

Face to Face to API 6D & ANSI B16.10

Screwed ends to ANSI B 1.20.1

Screwed or Socket Weld Ends Class 600 Wrench Operated

MODEL SSCR CLASS 800

Screwed or Socket Weld Ends Class 800 Wrench Operated

LUBRICATED TAPER PLUG VALVES

STANDARD TYPE (MODEL SAPM/SAPL)

MODEL SAPM/SAPL STANDARD TYPE LUBRICATED STEEL PLUG VALVE

The standard style plug valve has the stem extended from the top of the valve. The valves have a bolted cover which retains the plug in case the gland is removed. The gland maintains the pressure in the cover and prevents any leakage through the stem as well as retaining the plug in position.The gland supports the packing and acts as an anti-friction bearing to prevent stem packing rotation.

Plug lubrication grease is injected through a nipple (fitted with a check valve). Greasing can be done when the valve is under pressure.The plug grooves avoid grease leakage into the line as during rotation each groove is isolated from the other grooves

MODEL SAPM/SAPL

DIMENSIONS REGULAR PATTERN PLUG VALVES STANDARD TYPE

ANSI 150 SCREWED OR SOCKET ENDS WRENCH OPERATED

REGULAR PATTERN ANSI 150* & 125* WRENCH OPERATED

REGULAR PATTERN ANSI 150 & 125* GEAR OPERATED

* AS/BS Table D, E, F also available

MODEL SAPM/SAPL

DIMENSIONS SHORT PATTERN PLUG VALVES STANDARD TYPE

MODEL APSL PTFE SLEEVED PLUG VALVES

APV’s sleeved plug valves feature state-of-the-art in PTFE fluorocarbon seat design. With the structure of double sealing grooves with sealing rings, the high integrity bubble tight seal is provided both inline and to atmosphere. The sleeved plug valve, with working pressure ranges between -29°C to 180°C (-20°F and 356°F), are suitable for use in various kinds of pipeline application such as petrochemical, chemistry, pharmacy and chemical fertiliser.

Sleeved Plug Valves are designed for high standard of performance. These tight shut-off, bi-directional valves with cavity-free passage can be used on high pressure and vacuum services. APSL valves ensure long-term reliable operations with simplified in-line maintenance.

Size & Rating for Flanged End: 15NB ~ 300NB (1/2” - 12”) - Class 150, 300, PN10, PN16 350 ~ 400NB (14” - 16”) - Class 150

Size & Rating for SE, BWE,

Refer to drawing for all dimensions

• Raised face dimensions for class-150 and class-300 as per ANSI B-16.5

• Valve up to size 100mm are lever operated.

• Valve size 150mm and above are supplied with Gear operator.

• AS/BS Table D, E, F, H also available.

MODEL APSL MATERIALS

Adjusting bolts (4)

WETTED PARTS

Bonnet (5) & Bolts (6)

Static eliminator (7)

Thrust collar (8)

Metal diaphragm (9)

PTFE diaphragm (10)

Seal ring (11)

Plug (2)

Body (1) & plug (2) 316SS Carbon Steel Ductile Iron Monel Alloy 20 Nickel Hastelloy Sleeve (3)

NON WETTED PARTS

Adjusting bolts (4) 304SS 304SS 304SS 304SS

Cover (5) CF8 Carbon Steel Ductile Iron CF8

Cover bolts (6) 304SS Steel Steel 304SS

Static eliminator (7) 304SS 304SS 304SS 304SS

Thrust collar (8) 304SS 304SS 304SS 304SS

Metal diaphragm (9) 304SS 304SS 304SS Monel

Formed diaphragm (10)

Gland Flange (12)

Indicative only, refer as built drawing.

Available body and trim materials.

Carbon Steel Alloy 20

Ductile Iron Hastelloy B

Sleeve (3)

MODEL APFL LINED PLUG VALVES

APV’s lined plug valves feature state-of-the-art in PTFE fluorocarbon lining design. With the structure of double sealing grooves with sealing rings, the high integrity bubble tight seal is provided both inline and to atmosphere. The lined plug valve, with working pressure ranges between -29°C and 180°C (-20°F to 356°F), are suitable for use in various kinds of pipeline application such as petrochemical, chemistry, pharmacy and chemical fertilizer.

• Bi-directional flow

Bi-directional inline bubble-tight seal is independent of line pressure, hence more convenient for valve installation and usage.

• Fluorocarbon seat design

The PTFE sleeve retained by the special 360° metal lips around the ports.

• No body cavities

There is no cavity in the plug valve for accumulating the medium.

Maximum corrosion resistance and eliminates product contamination. Complete PTFE lining in the body and on the flange faces with PFA covered plug and PFA reverse lip diaphragm-type stem seal. Features include: self-adjusting stem seal; non lubricated; positive shutoff; in-line adjustment.

AVAILABLE LININGS

(ANSI Class 150) rated at 180 psi (1,240 kPa) @ 400°F, 285 psi (1963kPa) @ 100°F

(ANSI Class 300) rated at 300 psi (2,206 kPa) @ 400°F; 750psi (5,102 kPa) @ 100°F.

MODEL APFL - DRAWING & DIMENSIONS

DIMENSIONS (INCHES)

DIMENSIONS (MM)

LEGEND

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE

“Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market.”

APV FAMILY OF BRANDS RANGE - CATALOGUES

Oilfield Products Valves & Wellheads

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Gate, Globe & Check Valves - Cast Steel

Gear Gearboxes

Gate, Globe & Check Valves

Instrument Valves

Ball Valves Multiway & Deadman