DIAPHRAGM, GATE, GLOBE & CHECK VALVES
www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER
QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).
70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au
www.australianpipelinevalve.com.au
CONTENTS Swing Check Cast Iron - Class 125/250 PN10/16/25 Table D/E/F
4
Swing Check Valve with Lever & Counter-weight
7
Swing Check Valve with Fuseable Link - ESDV
8
Combination Sight Glass/Check Valve
9
Uniflo Check Valve (Non-Return) Type APN
10
Uniflo Check Valve (Non-Return) Type APNX
11
Uniflo Tilt Type Check Valve - 500 Series
12
Uniflo Tilt Type Check Valve Rubber Coasted Disc - SC Series
14
Uniflo Tilt Type Check Valve Metal Seated - SC-VAL Series
15
Uniflo Ball Check Valve - BC Series
17
Supercheck Wafer Check Valve - ASG Series
18
Gate Cast Iron - Class 125/250, PN16, PN25 Table D/E/F
19
Globe Cast Iron - Class 125/250, PN16, PN25 Table D/E/F
23
Right Angle Globe Valve Cast Iron
25
Swing Check, Globe and Wedge Gate Valve Stainless Steel
26
Diaphragm Valve Weir APA & Straight Through APKB
29
Sluice Gate Valve Resilient Seat
32
Knife Gate Valve - ADC Series
42
Knife Gate Valve - DCNP Series
54
Knife Gate Valve Actuator - DCNP/DCNP-B Series
58
Knife Gate Valve - DCNP-B Series
59
Slurry Knife Gate Valve - DK Series
64
Slurry Knife Gate Valve - DT Series
70
Knife Gate Valve - Part Number System
79
Pinch Valve
80
Y Type Strainer SLCI-8111 Series
81
Basket Strainer
85
Extended Handwheel - Model LX
87
Technical Considerations
88
© Copyright Australian Pipeline Valve 1990 - 2022 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
3
SWING CHECK VALVE
S W I N G C H E C K VA LV E C A S T I RO N B O DY PN10~35, ANSI CLASS 125/250 • SL404
Table D - SL404-D Table E - SL404-E Table F - SL404-F PN10 - SL404-10 PN14 - SL404-14 PN16 - SL404-16 PN21 - SL404-21 PN35 - SL404-35 125 Class SL404-125 150 Class SL404-150 250 Class SL404-250
Design BSEN 12334 (BS 5153), MSS-SP71 Type 1 Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb. ANSI B16.42 150lb, 250lb. AS 2129 table D, E, F, H. AS 4087 PN14, PN16, PN21, PN35. ISO 7005-1, PN10, PN16, PN25. AS 4331.1 PN10, PN16, PN25. EN 1092-2 PN10, PN16. Face to Face Dimensions ASME B16.10, EN 558-1 Series 10, EN 12334 (BS 5153) (AS 4794 on request) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598.
1 2
MATERIAL LIST
3
No.
Part Name
1
Cover Bolt & Nut
Steel ZP
2
Cover*
ASTM A126 Class B / A395
3
Gasket
Graphite / Teflon
4
Hanger Pin
304 or F6 Stainless Steel
7
5
Hanger
ASTM A126 Class B or A536 D.I.
6
Disc Ring
Bronze ASTM B62/F6/EPDM**/NBR**
8
7
Disc
ASTM A126 Class B
8
Disc Washer
Steel ZP
4 B
5 6
9 10 11
A/A1
125lb 150lb TABLE D TABLE E PN10 PN14 PN16
250lb TABLE F TABLE H PN21 PN35
9
Disc Bolt
Steel ZP
10
Seat Ring
Bronze ASTM B62 or F6 SS
11
Body*
ASTM A126 Class B / A395
* Ductile Iron Body for 250 Class and PN16 in larger sizes. ** Soft Seat also available DIN 3202/3352 F6 Face to Face Dimension
DIMENSIONS & WEIGHTS Class
Material
MM & KG
Size (mm)
50
65
80
100
125
150
200
250
300
350
400
450
500
600
Size (in)
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
A
203
216
241
292
330
356
495
622
699
787
864
978
978
1295
Weight* (A)
11
15
20
33
47
58
104
200
300
360
432
698
1080
1700
A1
287
295
318
356
400
494
533
640
711
-
914
914
1016
1219
Weight* (A1)
21
29
41
60
56
80
185
260
320
-
460
591
1100
1620
B
131
146
157
182
230
237
278
313
353
434
470
535
570
679
A
267
292
318
356
400
445
533
622
711
-
-
-
-
-
B
133
152
159
184
206
229
279
337
383
-
-
-
-
-
Weight*
21
29
41
60
80
114
186
220
340
-
-
-
-
-
Refer to drawing for other dimensions.
* Will vary depending on flanging.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
4
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SWING CHECK VALVE
S W I N G C H E C K VA LV E C A S T I RO N B O DY PN25 • SL404-25
PN25 - SL404-25 TABLE F - SL404-25-F PN21 - SL404-21
Design BSEN 16767 (BS 5153), ANSI B16.42 (Wall) Flanging/Pressure Class AS 4331.1 PN25 ISO 7005-I PN25 EN 1092-2 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rating) Face to Face Dimensions EN 16767 (BS 5153), EN 558-2 (AS 4794 on request) Test Standard EN 12266-1, ISO 5208
15 16
17
18
13 14 10 11 12
B
4 9
6
8
5
7
2
3
1
A
PN25 2500KPA (362 PSI) max cold working pressure.
MATERIAL LIST No. 1
Part Name Body
Material Cast Iron* - BS1452 Gr.220
2
Seat Ring
Cast Bronze - BS1400 LG2
3
Disc Ring
Cast Bronze - BS1400 LG2/EPDM/NBR
4
Disc
Cast Iron - BS1452 Gr.220
5
Hanger
Ductile Cast Iron - BS2789 Gr500-7
6
Washer
Steel - BS970 43A
7
Nut
Steel - BS970 43A
8
Split Pin
Stainless Steel - BS970 304S15
9
Disc Screw
Steel - BS970 43A
10
Side Pin
Brass - BS2874 CZ122
11
Gasket
Spiral/Graphite
12
Hanger Pin
Stainless Steel - BS970 304S15
13
Bonnet
Cast Iron - BS1452 Gr.220
14
Gasket
Graphite
15
Bolt
Steel - BS970 43A
16
Nut
Steel - BS970 43A
17
Identification Plate
Aluminium
18
Pin
Stainless Steel - BS970 304S15
*Or Ductile Iron
DIMENSIONS & WEIGHTS
MM & KG
Size (mm)
Size (in)
DN
A
B
D
D1
D2
n-d
f
B
KG
50
2”
51
267
99
165
125
22.2
4-19
3
135
20
65
2-1/2”
65
292
118
191
145
25.4
8-19
3
150
29
80
3”
80
318
132
210
160
28.6
8-19
3
166
30
100
4”
102
356
156
254
190
31.8
8-23
3
190
60
125
5”
127
400
184
279
220
34.9
8-28
3
206
75
150
6”
152
444
211
318
250
36.5
8-28
3
244
114
200
8”
203
533
274
381
310
41.3
12-28
3
291
186
250
10”
254
622
330
445
370
47.6
12-31
3
337
220
300
12”
305
711
398
521
430
50.8
16-31
4
383
340
Refer to drawing for other dimensions. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
5
SWING CHECK VALVE
S W I N G C H E C K VA LV E S W I T H M E C H A N I C A L ASSIST DEVICES
Swing Check Valve with Damper
Swing Check Valve with Lever & Counterweight
6
Swing Check Valve with Spring Assist
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SWING CHECK VALVE
S W I N G C H E C K VA LV E W I T H L E V E R & COUNTER-WEIGHT • SL404-CW Table D - SL404-D-CW Table E - SL404-E-CW PN10 - SL404-10-CW PN14 - SL404-14-CW PN16 - SL404-16-CW PN21 - SL404-21-CW PN25 - SL404-25-CW 125 Class SL404-125-CW 150 Class SL404-150-CW 250 Class SL404-250-CW
1 1A 3 12
Design BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1 Flanging/Pressure Class ANSI B16.1125lb, 150lb, 250lb ANSI B16.42 150lb, 250lb AS 2129 table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 ISO 7005-1, PN10, PN16, PN25 AS 4331.1 PN10, PN16, PN25 EN 1092-2 PN10, PN16, PN25 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions ASME B16.10, EN 558-1, EN 558-2, EN 16767 (BS 5153) (AS 4794 on request) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598
2
MATERIAL LIST No.
8A 8 9 4A 4 5
1/1A 2 3 4/4A 5 6 7 8/8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
B
DN D1 D
7 6
n-d
10 11
A/A1 13 14 15 16 17
18 19
b
20 21 22 23 24 25 26
Part Name
Material
Cover Bolt & Nut Cover* Gasket Hanger Pin & Split Hanger Disc Ring Disc Disc Washer & Nut Disc Bolt Seat Ring Body* Retainer Bolt Balance Weight Washer Nut Connecting Lever Nut Washer Hanger Axle Gland O-Ring Stuffing Box Washer Outside Bush Inside Bush
Steel ASTM A126 Class B Graphite / Teflon 304 or F6 Stainless Steel ASTM A536 Ductile Iron Bronze ASTM B62/F6/EPDM/NBR ASTM A126 Class B Steel Steel Bronze ASTM B62 or F6 SS ASTM A126 Class B Stainless Steel Steel Cast Iron Steel Steel Ductile Cast Iron Steel Steel Stainless Steel Brass EPDM/NBR Brass Teflon Brass Brass
* Ductile Iron Body for 250 Class and PN16 in larger sizes.
DIMENSIONS Class 125lb, 150lb Table D, Table E PN10, PN14, PN16 PN21,PN25, PN35, 250lb Table F, Table H
MM Size (mm) Size (in) A A1 B D D1 A B D D1
50 2” 203 287 131 152 121 267 22.2 165 127
65 2.5” 216 295 146 178 140 292 25.4 191 149
80 3” 241 318 157 190 152.5 318 28.6 210 168
100 4” 292 356 182 228.6 190.5 356 31.8 254 200
125 5” 330 400 230 254 215.9 400 34.9 279 235
150 6” 356 494 237 279.4 241.3 445 36.5 318 270
200 8” 495 533 278 343 298.5 533 41.3 381 330
250 10” 622 640 313 406 362 622 47.6 445 387
300 12” 699 711 353 483 432 711 50.8 521 451
350 14” 787 434 535 476 -
400 16” 864 914 470 597 540 -
450 18” 978 914 535 635 578 -
500 20” 978 1016 570 700 635 -
600 24” 1295 1219 679 815 749 -
Refer to drawing for other dimensions. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
7
SWING CHECK VALVE
S W I N G C H E C K VA LV E W I T H F U S E A B L E L I N K - E S DV 150 Class ESDSC-150 300 Class ESDSC-300 15 6 7
22 16 17
5 2 12
B
4 LEVER
8 Tack Weld
C DN
D D1
FLOW Weld in seat
1
3
n-Øh
1.6mm t
A
9
18
21
10
20 19 13
14 11
KEYWAY
DETAIL A-A
Design ASME B16.34/BS 1868 Flanging ANSI B16.5, Also available in AS 2129 Table D to H and AS 4087/ISO 7005-1 PN 10 to 35 Face to Face Dimensions ANSI B16.10 Inspection & Test API 598
MATERIAL LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part Name Body Bonnet Arm Disc Gasket Cover Bots Cover Nuts Seat Ring Hinge Pin Packing Lever Nut Disc Nut Lever Washer Spring Fusible Link Pin Packing Box Packing Gland Packing Nut Retainer Eye Lifting Bolt
Material ASTM A216 Gr WCB ASTM A216 Gr WCB ASTM A216 Gr WCB ASTM A216 Gr 410SS/F6A (Cr13)* Graphite A193 Gr B7 A194 Gr 2H A105 with 410SS/F6A (+PTFE/VITON*) A479 Gr 410 Graphite A194 Gr 2H A194 Gr 2H Rolled Steel/Bar Steel Inconel X750/Other UL/FM app (choice of temperature) SS 18-8 Carbon Steel 410 Carbon Steel Steel A193 GR B7 (250NB & Over)
Trim #8 shown (example) *Optional soft seat insert for tight shut-off
22
Marking Flange Dim. Face to Face Wall Thickness Designed Inspection & Test
250NB (10”) & OVER
MSS-SP-25 ANSI B16.5 ANSI B16.10 ANSI B16.34 BS1868, ANSI B16.34 API 598
MM
DIMENSIONS 150LB Size (mm) 50 65 80 100 125 150 200 250 300 350 400 450 500 600
8
Size (in) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”
Qty. 1 1 1 1 1 1 Set 1 Set 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
DN 50.8 63.5 76.2 101.6 127.0 152.4 203.2 254.0 304.8 336.6 387.4 438.2 489.0 590.6
A 203.2 215.9 241.3 292.1 330.2 355.6 495.3 622.3 698.5 787.4 863.6 977.9 977.9 1295.4
D 152.4 177.8 190.5 228.6 254.0 279.4 342.9 406.4 482.6 533.4 596.9 635.0 698.5 812.8
C 120.7 139.7 152.4 190.5 215.9 241.3 298.5 362.0 431.8 476.3 539.8 577.9 635.0 749.3
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
D1 92.1 104.8 127.0 157.1 185.9 215.9 269.7 323.9 381.0 412.8 469.9 533.4 584.2 692.2
B 152.40 152.40 158.75 193.55 193.55 241.30 292.10 342.90 381.00 400.05 438.15 502.92 541.02 675.13
COMBINATION SIGHT GLASS CHECK VALVE
C O M B I NAT I O N S I G H T G L A S S / C H E C K VA LV E MODEL SG187L FLANGED 150~600LB Design Bolted Bonnet, Full Bore metal to metal seating For Horizontal or Vertical (upward flow) Lines Swing Type, API 6D or BS 1868 Renewable Seat Ring Flanging ASME 150 to 600 class flanged ends, raised face, serrated finish. Also available in AS 2129 Table D to H, AS 4087 and ISO 7005-1 PN 10 to 35. Overview Single sided sight glass combination swing check (flapper serves as flow indicator as well as check valve)
Features Fully integral body Patented shatter resistant carbonate sheet (30 times the impact strength of normal acrylic). Borosilicate may be used in some situations.
BILL OF MATERIAL Description
V
H
Carbon Steel
Stainless
Body
A216 WCB
A351 Gr. CF8, CF8M
Cover
A216 WCB
A351 Gr. CF8, CF8M
Disc
WCB - CR13 SS
A351 Gr. CF8, CF8M
Hinge
CR13 SS
A351 Gr. CF8, CF8M
Hinge Pin
CR13 SS
A182 Gr. F304, F316
Plug
A105
A193 Gr. B8, B8M
Cover Bolt
A193 B7
A193 Gr. B8
Cover Nut
A194 2H
A194 Gr. 8F
Disc Nut
A194 2H
A194 Gr. 8, 8M
Washer
Steel
A276 Type 304, 316
Bonnet Gasket
Spiral 316 + Gr. 7
Teflon or Spiral SS + Gr. 7
Seat (Integral)
A105 + Stellite
A351 Gr. CF8, CF8M
Glass
MR5 Carbonate Sheet
MR5 Carbonate Sheet
Standards
Face to Face / End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
ANSI B16.34
Testing & Inspection
API 598
Suitable for water, oil, gas etc up to 215°C or (300°C only with borosilicate or mica glass). Pressure limitations apply as temperature increases, consult us if over 50°C. L
MM & KG
DIMENSIONS 150LB Size (mm)
25
40
50
65
80
100
125
150
200
250
Size (in)
1”
1.5”
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
L. Face to Face RF
127
165.1
203.2
215.9
241.3
292.1
330
355.6
495.3
622.3
698.5
H. Valve Height
76.2
76.2
101.6
127
127
152.4
170
228.6
254
304.8
355.6
Weight (Kg)
22
33
50.6
70.4
101.2
154
288.2
506
528
1100
V. Viewing Diameter*1
25
45
50
65
80
100
180
125
130
140
100
300*2
Mechanically pre-stressed fused metal ring with encapsulated borosilicate glass insert option up to 600 class.
*1 Larger diameter on request *2 300NB Class 150 is not full ANSI CWP rated, see adjacent table.
DIMENSIONS 300LB
MM & KG
DIMENSIONS 600LB
MM & KG
Size (mm)
25
40
50
65
80
100
150*
200*
Size (mm)
15
20
25
40
Size (in)
1”
1.5”
2”
2.5”
3”
4”
6”
8”
Size (in)
0.5”
0.75”
1”
1.5”
50 2”
165
190
216
241.0
292.0
L. Face to Face RF
-
241.3 266.7 292.1 317.5 355.6 444.5 533.4
L. Face to Face RF
H. Valve Height
-
127
152.4 152.4 177.8 177.8 228.6 279.4
H. Valve Height
58
68
78
84.0
120.0
Weight (Kg)
-
57.2
70.4
112.2 160.6
242
466.4
770
Weight (Kg)
3
4.6
7.0
13.0
33.0
V. Viewing Diameter
25
40
50
55
80
100
100
V. Viewing Diameter
25
25
25
25
25
65
*150NB & 200NB Class 300 are not full ANSI rated CWP see adjacent CWP table.
In 15NB to 20NB a male threaded integral sight glass bonnet inset is used - refer to drawing.
NOTICE ON TEMPERATURE AND APPLICATION OF GLASS INSERT
COLD WORKING PRESSURE
Sight Indicators fitted with standard MR5 glass should not be used on temperatures over 230°C. As with all materials, the pressure rating of these sight indicators will be reduced as the temperature increases above 40°C, it is essential you consult us if your application is for high temperature and or pressure service. It is essential you ensure the ANSI rating you order is suitable for the maximum pressure of your service. Note Class 150 300NB and 300 Class 150NB & 200NB are not full ANSI rated see CWP table above. For temperatures to 300°C we would offer Borosilicate or mica glass. We also supply borosilicate glass if application is for chemical service such as ketones, halogenated hydrocarbons, esters, aromatic hydrocarbons, aliphatic hydrocarbons, acids, amines, high concentration of alkalis & any other fluids not compatible with carbonated perspex. Please state your application.
(note at higher temperature, pressure rating decreases) 150LB up to 250NB:- 285 PSI 300LB up to 125NB:- 740 PSI 150LB 250NB to 300NB:- 250 PSI 300LB 150NB to 200NB:- 500 PSI (Table H) 600LB 15NB to 50NB:- 1440 PSI If a higher pressure is required you must specify in writing on your inquiry and your order.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
9
CHECK VALVE - UNIFLO
C H E C K VA LV E ( N O N R E T U R N ) TYPE APN
Cast Iron or rubber lined cast iron body, semi flexible disc swing check. Design BS 5158, BSEN 12334.
RANGE OF APPLICATION Size MM
Pressure Rating Bar
15 - 350
7.0
Hyd. test pressure in bar for Body
Seat
10.5
7.7
Flanging Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1, EN 1092-2, PN 6~16, AS 4087 PN 14~16, AS 2129 Table D to E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16.
MATERIAL LIST Part Name
Material
Body/End Piece
Cast Iron IS: 210Gr. FG. 260 with hard/soft rubber lining
Disc (or flap)
Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc.
Connecting bolts/nuts
Steel IS: 1367, Gr. 4.6/4
Valve Surface protection
Prime coat: chlorine-free with modified alkyd resin.
Linings Available
Food grade, halar, hard rubber, teflon etc.
FEATURES
Simple three parts design, with only one moving part. Disc, absolutely 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Down time is kept to a minimum as the flap can easily be replaced in minutes.
DIMENSIONS Size (mm)
Size (inch)
Face to Face Dimensions A Unlined Rubber Lined mm mm
Overall Dimensions B mm
Weight approx. kg.
25
1”
144
150
124
4.0
40
1-1/2”
174
180
144
7.0
50
2”
194
200
166
8.5
65
2-1/2”
234
240
220
14.0
80
3”
254
260
220
20.0
100
4”
292
300
270
34.0
150
6”
392
400
322
56.0
200
8”
492
500
396
103.0
250
10”
590
600
500
190.0
300
12”
690
700
554
310.0
Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
10
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
A
B
CHECK VALVE - UNIFLO
C H E C K VA LV E ( N O N - R E T U R N ) TYPE APNX
Cast Iron or rubber lined cast iron body, semi flexible disc, swing check. Flow reversal of plus 0.35 bar. Design BS 5158, BSEN 12334.
RANGE OF APPLICATION Size MM
Pressure Rating Bar
25 - 350
7.0
Hyd. test pressure in bar for Body
Seat
10.5
7.7
Flanging Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1 125LB, EN 1092-2, PN 6~16, AS 4087 PN 10~16, AS 2129 Table D to E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16. EN 1092-2 PN 6~16.
MATERIAL LIST Part Name
Material
Body/End Piece
Cast Iron IS: 210 Gr. FG. 260 with hard/soft rubber lining
Disc (or flap)
Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc. Grade “B” Butyl is standard.
Connecting bolts/nuts
Steel IS: 1367, Gr. 4.6/4
Valve Surface protection
Prime coat: chlorine-free with modified alkyd resin.
Linings Available
Food grade, halar, hard rubber, teflon etc.
FEATURES
Simple three parts design, with only one moving part. Disc, absolutely 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Down time is kept to a minimum as the flap can easily be replaced in minutes.
A
DIMENSIONS Size (in)
Face to Face Dimensions A Rubber Lined Unlined mm mm
Overall Dimensions B mm
Weight approx. kg. B
Size (mm) 25
1”
151
157
124
4.0
40
1-1/2”
180
186
149
7.0
50
2”
198
204
162
8.5
65
2-1/2”
238
244
216
14.0
80
3”
259
265
216
20.0
100
4”
348
356
295
34.0
150
6”
400
406
327
56.0
200
8”
492
500
396
103.0
250
10”
590
600
500
190.0
300
12”
690
700
554
310.0
Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
11
CHECK VALVE - UNIFLO
T I LT T Y P E C H E C K VA LV E RU B B E R C OAT E D DISC 500 SERIES 125LB/PN10/PN16
5
4
2
3
8
1
E
C
B
Design MSS-SP71, BSEN 16767 (BS 5153), BSEN 1074, ANSI B16.1/ANSI B16.42 Features 100% full flow area. Resilient lined body optional. Flanging/Pressure Class ANSI B16.1 125lb, 150lb ANSI B10.42 150lb, 250lb AS 2129 Table D, E, F AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions ASME B16.10, EN 558-1, EN 16767 (BS 5153) (AS 4794 available) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074 Pressure/Temperature Rating Nitrile 16 bar from -10 to 100ºC EPDM 16 bar from -10 to 120ºC Viton 16 bar from -10 to 200ºC
6 7
A
D
MATERIALS No 1 2 3 4 5 6 7 8
Part Body Cover Gasket Disc Bolt Inner Coat Plug Hinge Pin
Material Cast Iron/Ductile Iron Cast Iron/Ductile Iron Graphite Buna/EPDM/Viton/NBR Steel Epoxy or Lined Malleable Iron Stainless Steel
Standard ASTM A126 Class B Over 12” ASTM A53B-Gr65-45-12 Ductile Iron+FBE ASTM A126 Class B Over 12” ASTM A53B-Gr65-45-12 Ductile Iron+FBE or Butyl Rubber etc. on request ASTM A-35/0-2000 encapsulated - & nylon reinforced butyl rubber AISI 1035/SAE Grade 5 Epoxy or Chloro Butyl or Bromo Butyl etc (Optional) AISI 31655
* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)
DIMENSIONS 125LB/150LB Size (mm) Size (in) 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750
2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30”
Model 502 525 503 504 505 506 508 510 512 514 516 518 520 524 700
A*
(Unlined) (Epoxy)
inch 8 8-1/2 9-1/2 11-1/2 13-3/4 15 19-1/2 24-1/2 27-1/2 31 32 36 40 48
mm 203 216 241 292 330 356 496 622 699 787 912 965 1067 1219
A1 (Lined) inch 8-1/8 8-5/8 9-5/8 11-3/4 14 15-1/4 19-3/4 24-3/4 27-3/4 31-1/4 32-1/4 36-1/4 40-1/4 48-1/4
mm 206.38 219.08 244.48 298.00 356.00 387.00 502.00 629.00 692.00 794.00 819.00 921.00 1022.00 1226.00
B
C*1
inch 3-3/8 3-3/8 3-7/8 4-5/8 5-1/8 5-7/8
mm inch mm inch 86 6 165 5/8 90 7 185 11/16 98 7-1/2 220 3/4 117 9 220 15/16 130 10 250 15/16 149 11 285 1 194 13-1/2 340 1-1/8 9-7/8 251 16 405 1-3/16 11-3/8 311 19 460 1-1/4 13-3/8 360 21 520 1-3/8 15-3/8 420 23-1/2 580 1-7/16 17-1/8 480 25 640 1-9/16 19-1/8 520 27-1/2 715 1-11/16 22-3/4 570 32 840 1-7/8 Refer to drawing for more information
*Based on 500 Series, alternative face to face also available.
*1Flanging as per AS/BS/EN/ISO as required. Refer to drawing for Table D to F and PN10 to PN21.
12
D
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
E*1 mm 16 17 19 24 24 26 30 30 32 35 37 40 43 48
inch 4-3/4 5-1/2 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 17-11/16 21-1/4 22-3/4 25 29-1/2
mm 125 145 160 180 210 240 295 355 410 470 525 585 650 770
CHECK VALVE - UNIFLO
T I LT T Y P E C H E C K VA LV E RU B B E R C OAT E D DISC - 500 SERIES - PN25
5
4
2
3
8
1
E
C
B
Design BSEN 16767 (BS 5153), BSEN 1074 Features 100% full flow area. Resilient lined body optional. Flanging ISO 7005-1 PN25 AS 4331.1 PN25 EN 1092-2 PN25 AS 2129 Table F, H AS 4087 PN21, PN35 Rating 2100kPa CWP 50~80NB 2000kPa CWP 100NB 1600kPa CWP 150NB 1000kPa CWP 200~250NB Face to Face Dimensions EN 558-1, EN 16767 (AS 4794 also available) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074, API 598 Pressure/Temperature Rating Nitrile 25 bar from -10 to 120ºC EPDM 25 bar from -10 to 120ºC Viton 25 bar from -10 to 200ºC
6 7
A
D
MATERIALS No. 1 2 3 4 5 6 7 8
Part Name Body Bonnet Gasket Disc Bolt Lining Plug Hinge Pin
Material Ductile Iron (EN GJS 500-7) (optional resilient lined) Ductile Iron (EN GJS 500-7) Rubber (NBR) Carbon Steel + Encapsulated Nylon Reinforced Rubber (NBR/EPDM) Galvanised Steel Epoxy or Rubber (NBR)/EPDM Galvanised Steel Stainless Steel - 31655
DIMENSIONS PN25 Size (mm)
Size (in)
A*
B
C*1
D
E*1
n-Ød
50 65 80 100 150 200 250
2” 2 1/2” 3” 4” 6” 8” 10”
203 216 241 292 356 495 622
86 90 98 117 149 194 251
165 185 200 235 300 360 425
19 19 19 19 20 22 24.5
125 145 160 190 250 310 370
4-Ø19 8-Ø19 8-Ø19 8-Ø23 8-Ø28 8-Ø28
* Based on 500 Series, alternative face to face also available. *1Alternative flanging as per AS/EN/ISO as required, refer to drawing.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
13
CHECK VALVE - UNIFLO
T I LT C H E C K VA LV E RU B B E R C OAT E D D I S C S C - S E R I E S OVERVIEW The unique design of the hi-strength fabric reinforced rubber flapper disc creates an elastic spring to close-against the flow, combined with the tilted body seat (closing angle 35o) act to reduce the closing time, minimise the water hammer and flow reversal. Simplicity of design with three components (body, disc & cover) in one valve, and disc, hinge and pin are integral and fully encapsulated with special rubber for maintenance free, longlife, 1,000,000 continuous cycles tested with no sign of wear or distortion to the valve side and seat, body and cover are ductile iron. This valve will operate trouble free for a longer period compared to conventional check valves.
Application Suitable for all types of water, air & steam 100oC. (For higher temperature, consult us.) Features Sizes DN 50 ~ DN 600mm (2”~24”) Flanging Flange Drilling to suit ANSI B16.1, ANSI B16.5, BS EN 1092-2, BS 10, AS 2129 D/E and AS 4087 PN 10/14/16.
Ød
Test Standard MSS-SP71 Class 250 & EN 12334 PN16 Optional Accessories Proximity Switch, Backflow Actuator, Øh~n Oil Dash-pot, Air Release Plug on the Cover.
6
T
4
1
ØD
5
ØC
3
2
L 7
DIMENSIONS (MM) SIZE Ød in
mm
2 3 4 6 8 10 12 14 16 18 20 24
50 80 100 150 200 250 300 350 400 450 500 600
MATERIALS ANSI B16.1 CL.125
L
ØD 152 191 229 279 343 406 483 533 597 635 699 813
203 241 292 381 495 622 699 787 813 965 1067 1219
ØC 121 152 191 241 299 362 432 476 540 578 635 749
Øh 19 19 19 22 22 25 25 29 29 32 32 35
n 4 4 8 8 8 12 12 12 16 16 20 20
T 16 19 24 25 29 30 32 35 37 40 43 48
ASTM Designation
No
Parts
Material
BS SPEC
1
Body
2
Disc
3
Cover
Ductile Iron Steel & Rubber (Buna N) Ductile Iron
4
Cover Bolt
Zinc Coated Steel
A 126 Class B
EN 1561-EN-GJL-250
5
Cover Gasket
Cast Iron
A 307 Grade B
4882
6
Plug
Malleable Iron
A 47
-
7
Backflow Actuator Assembly
-
-
-
A 536 Gr.65-45-12 EN 1563-EN-GJS-500-7 A36 & D2000 AA7008
1506 & 2494
A 536 Gr.65-45-12 EN 1563-EN-GJS-500-7
HEAD LOSS CHART
0.3 0.2
m 400 m m 450 m m 500 m mm 600 mm
mm
350
mm
7.5 m/s VELOCITY
E
1 0.7 0.6 0.5 0.4
300
mm 200
2
250
mm 150
mm 80
100
mm 50
3
RE CO SIZ MME ND ING ED RA VA NG LV E
HEAD LOSS IN METRE OF WATER
7 6 5 4
mm
10
5.0 m/s VELOCITY 3.0 m/s VELOCITY 2.0 m/s VELOCITY 1.5 m/s VELOCITY
0.1 0.07 0.06 0.05 0.04
14
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
30000
20000
10000
6000 7000
5000
4000
3000
FLOW OF WATER IN m3/h
2000
1000
600 700
500
400
200 300
100
70
60
50
40
30
20
10
4 5 6 7
0.03
CHECK VALVE - UNIFLO
T I LT I N G D I S C C H E C K VA LV E M E TA L S E AT E D 5 0 0 - S C - VA L P N 1 0 / 1 6 / 2 5 , 1 2 5 ~ 2 5 0 L B
OVERVIEW Valves are manufactured and tested in accordance with EN 12334 PN10/16/25, TIS 383 PN6/10/16, MSS-SP 71 class125/250 and also meet the requirements of AWWA C508. The tilting disc and 2 piece bodies designed check valve accomplishes full flow opening by having the disc pivot or tilt in the flow media. The opening stroke range in much less than that of the conventional swing check valves, therefore reduces opening and closing time critical to controlling flow reversal and reducing water hammer. The full flow area with lower headloss ensure valve will operate with the highest efficiency and durability.
FEATURES Sizes are available from DN 80 mm - DN 1800 mm. (3”-72”) Flange drilling to suit ANSI B16.1, EN 1092, BS 10, ANSI B165, AS 2129 Table C to E and AS4087 PN 10 to 16. Epoxy coating to AWWA C210-84 standard. Optional accessories Signal switch, By-pass, Hydraulic cyclinder (top/bottom/side mounted) Uniflo Tilted Disc Check Valve provides energy efficient operation, while easily handling the most severe and demanding applications with features such as: non-slam closure, wear resistance, leak tight seating and versatility of operation. 9 3
13
8
4
8
3
13 3
12 10
1
2 11
13 6
5
Detail A
1
MATERIALS No 1
Part Body
2
Disc
3
End Plate
4
Sleeve
5
Body Seat Ring
6
Disc Seat Ring
Materials
7
9
3
12
BS/EN Spec
ASTM Spec
TIS Spec
Cast Iron
EN 1561-EN-GJS-250
A 126 Class B
TIS. 536
Ductile Iron
EN 1563-EN- GJS-500-7
A 536 Grade 65-45-12
TIS. 537(SGI 500)
Cast Iron
EN 1561-EN-GJS-250
A 126 Class B
TIS. 536
Ductile Iron
EN 1563-EN- GJS-500-7
A 536 Grade 65-45-12
TIS. 537(SGI 500)
Cast Iron
EN 1561-EN-GJS-250
A 126 Class B
TIS. 536
Ductile Iron
EN 1563-EN- GJS-500-7
A 536 Grade 65-45-12
TIS. 537(SGI 500)
Bronze/Gunmetal
EN1982-CC491 K
B62
Bronze/Gunmetal
EN1982-CC491 K
B62
-
Stainless Steel
Gr 1.4301,4401
A 276 Type 304,316
-
-
Bronze/Gunmetal
EN1982-CC491 K
B62
-
Stainless Steel
(Optional)
A 276 Type 304,316
-
7
Body Bolt
Galvanised Steel
(Optional)
A 307 Grade B
8
Hinge Pin
Stainless Steel
Gr 1.4301,4401,4057, 4021
A 276 Type 304, 316,431,420
9
End Plate Bolt
Galvanised Steel
4190
A 307 Grade B
TIS. 171 TIS. 171
10 Eye Bolt
Galvanised Steel
4190
A 307 Grade B
TIS. 171
11 Socket Head Bolt
Stainless Steel
Gr 1.4301,4401
A 276 Type 304,316
TIS. 171
12 Gasket 13 O-Ring
-
-
Rubber (NBR)
Non Asbestos Sheet EN 681-1
-
D 2000 CA 707
-
Rubber (EPDM)
EN 681-1
D 2000 CA 707
-
* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
15
CHECK VALVE - UNIFLO
ØD ØC Ød
5 0 0 - S C - VA L
Øh~n
DIMENSIONS (MM & INCH) SIZE inch
mm
4 6 8 10 12 16 20 24 28 30 32 36 42
100 150 200 250 300 400 500 600 700 750 800 900 1000
L (Length) 292 381 495 622 398 762 813 965 1100 450 1350 1512 1588
Flanged ANSI B16.5 Class 150 (inch) ØC ØG Øh n T 7.50 6.19 0.75 8 0.94 9.50 9.50 0.88 8 1.00 11.75 10.62 0.88 8 1.12 14.25 12.75 1.00 12 1.19 17.00 15.00 1.00 12 1.25 21.25 18.50 1.12 16 1.44 25.00 23.00 1.25 20 1.69 29.50 27.25 1.38 20 1.88 34.00 31.25 1.38 28 2.06 36.00 33.75 1.38 28 2.12 38.50 35.75 1.62 28 2.25 42.75 40.25 1.62 32 2.38 49.50 47.00 1.62 36 2.62
ØD 9.00 11.00 13.50 16.00 19.00 23.50 27.50 32.00 36.50 38.75 41.75 46.00 53.00
T
L
f 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16
Flanged ANSI B16.5 Class 250/300 (inch) ØD ØC ØG Øh n T 10.00 7.88 6.19 0.88 8 1.25 12.50 10.62 9.50 0.88 12 1.44 15.00 13.00 10.62 1.00 12 1.62 17.50 15.25 12.75 1.12 16 1.88 20.50 17.75 15.00 1.25 16 2.00 25.50 22.50 18.50 1.38 20 2.25 30.50 27.00 23.00 1.38 24 2.50 36.00 32.00 27.25 1.62 24 2.75 -
f 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 -
f 3 3 3 3 4 4 4 5 5 5 5 5 5 5 5 5 5
ØD 220 285 340 405 460 640 715 840 910 1025 1125 1255 -
Flanged BS EN1092-2 PN16 Cast Iron ØC ØG Øh n T 180 156 19 8 24 240 211 23 8 26 295 266 23 12 30 355 319 28 12 32 410 370 28 12 32 585 548 31 20 40 650 609 34 20 42 770 720 37 20 48 840 794 37 24 54 950 901 41 24 58 1050 1001 41 28 62 1170 1112 44 28 66 -
f 3 3 3 3 4 4 4 5 5 5 5 5 -
DIMENSIONS CAST IRON (MM) SIZE inch mm 4 100 6 150 8 200 10 250 12 300 18 450 20 500 24 600 28 700 32 800 36 900 42 1000 50 1200 1400 1500 1600 1800
L (Length) 292 381 495 622 395 762 813 965 1100 1350 1500 1588 1651 2083 2210 2210 2540
Flanged BS EN1092-2 PN10 Cast Iron ØC ØG Øh n T 180 156 19 8 24 240 211 23 8 26 295 266 23 8 26 350 319 23 12 28 400 370 23 12 28 565 530 28 20 32 620 582 28 20 34 725 682 31 20 36 840 794 31 24 40 950 901 34 24 44 1050 1001 34 28 46 1160 1112 37 28 50 1380 1328 41 32 56 1590 1530 44 36 62 1700 1640 44 36 65 1820 1750 50 40 68 2020 1950 50 44 70
ØD 220 285 340 395 445 615 670 780 895 1015 1115 1230 1455 1675 1785 1915 2115
DIMENSIONS DUCTILE IRON (MM) SIZE
L (Length)
Flanged BS EN1092-2 PN10 Ductile Iron
inch mm ØD 292 220 4 100 6 150 381 285 8 200 495 340 10 250 622 395 12 300 698 445 18 450 762 615 20 500 813 670 24 600 965 780 28 700 1100 895 32 800 1350 1015 36 900 1500 1115 42 1000 1588 1230 50 1200 1651 1455 1400 2083 1675 1500 2210 1785 1600 2210 1915 1800 2540 2115 Other Size or Pressure, Refer to Drawing.
16
ØC 180 240 295 350 400 515 620 725 840 950 1050 1160 1380 1590 1700 1820 2020
ØG 156 211 266 319 370 480 582 682 794 901 1001 1112 1328 1530 1640 1750 1950
Øh 19 23 23 23 23 28 28 31 31 34 34 37 41 44 44 50 50
n 8 8 8 12 12 16 20 20 24 24 28 28 32 36 36 40 44
T 19.0 19.0 20.0 22.0 24.5 24.5 26.5 30.0 33.0 35.0 37.5 40.0 45.0 46.0 47.5 49.0 52.0
Flanged BS EN1092-2 PN16 Ductile Iron f 3 3 3 3 4 4 4 5 5 5 5 5 5 5 5 5 5
ØD 220 285 340 405 460 580 715 840 910 1025 1125 1255 1485 1685 1820 1930 2130
ØC 180 240 295 355 410 525 650 770 840 950 1050 1170 1390 1590 1710 1820 2020
ØG 156 211 266 319 370 480 609 720 794 901 1001 1112 1328 1530 1640 1750 1950
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
Øh 19 23 23 28 28 31 34 37 37 41 41 44 50 50 57 57 57
n 8 8 12 12 12 20 20 20 24 24 28 28 32 36 36 40 44
T 19.0 19.0 20.0 22.0 24.5 28,0 31.5 36.0 39.5 43.0 46.5 50.0 57.0 60.0 62.5 65.0 70.0
f 3 3 3 3 4 4 4 5 5 5 5 5 -
CHECK VALVE - UNIFLO
BA L L C H E C K VA LV E - B C S E R I E S APPLICATION & CHARACTERISTICS These full port ball checks with uninterrupted flow (equal to bore of pipe) are resistant to clogging and are ideal for wastewater, stormwater treatment, pumping dirty fluids. There is no accumulation of debris/deposits and the valve can be cleaned in-line without removal of entire valve and other neutral liquid applications. They can be used in horizontal & vertical service. BC series check valves have a low head loss and are self-cleaning due to the rotating ball. Flanging ANSI B16.1 125lb, 150lb AS 4087 PN14, PN21 AS 2129 Table D, E, F AS 4331.1 PN10, PN16, PN25 EN 1092-2/ISO 7005-1 PN10, PN16, PN25 Face to Face Dimensions EN 558-1 Series 48 - was DIN 3202-F6 (Dimension L1) AS 4794 (Dimension L), AS 3 579, ANSI B16.10
2 4 5
MATERIALS
1
No. Qty. Description
H
3
Material
1
1
Body
DIN: GGG 40 Ductile iron plus Epoxy Coat ASTM: A536 65-45-12 EN-GJS-400-15 BS: 1563 EN-JS 1030
2
1
Bonnet
DIN: GGG 40 Ductile iron plus Epoxy Coat ASTM: A536 65-45-12 EN-GJS-400-15 BS: 1563 EN-JS 1030
3
1
Ball
Nitrile or EPDM coated steel
4
2/4
Nut
Stainless steel
L / L1
5
1
Gasket
Nitrile or EPDM
40NB to 300NB
6
1
Degassing plug
Stainless steel
DN
ØD
Flow
Polyurethane
Optional
Stainless body and PTFE/PFA/FEP coated ball available on request for chemical and high temperature applications.
DIMENSIONS DN L L 1 H ØD mm inch 40 1 1/2” 180 200 113 150 50 2” 200 240 145 165 65 2 1/2” 230 260 169 185 80 3” 260 300 169 200 100 4” 330 350 211 220 125 5” 350 400 275 250 150 6” 410 500 294 285 200 8” 540 600 395 340 250 10” 640 700 482 400 300 12” 700 800 573 455 350 14” 800 900 654 505 400 16” 900 1000 781 565 500 20” 1100 1100 880 670 600 24” 1300 1300 1030 780
ØK
Min. opening Weight pressure
n x ØM
110 4 x Ø19 125 4 x Ø18.5 145 4 x Ø18.5 160 8 x Ø18.5 180 8 x Ø18 210 8 x Ø18 240 8 x Ø22 295 8 x Ø22 350 12 x Ø22 400 12 x Ø22 460 16 x Ø23 515 16 x Ø26 620 20 x Ø27 725 20 x Ø30
(kg)
(mbar)
6.9 12.6 20.5 12.0 16.0 41.6 25.7 26.7 32.5 35.7 54.2 64.0 -
6.32 9.26 15.1 15.82 24.46 38.0 48.0 90.0 145.0 230.0 336.7 482.9 580.0 1080.0
n x ØM
ØK
Flow L / L1
350NB to 600NB
PFA/ Lined FEP ANS Series (refer to drawing)
STANDARDS
DN600
DN500
DN400
DN300 DN350
DN250
DN200
DN150
DN125
DN100
DN80
DN65
DN50
∆P(mCE)
DN40
Manufacture according to the requirements of the European directive 97/23/CE (Equipment under pressure): category III modulate H. (DN 40-400)
Pressure Loss
10
Lining Specifications: Lining material - PFA 3 - 4 MM
1
0.1 10.00
100.00
1000.00
Flow in m3/hour
10000.00
Balls used in Uniflo ball check valves are NBR or EPDM vulcanised with an iron, steel or aluminium core. PTFE/PFA coated ball also available.
Test Pressure: Shell - 26 bar before & after lining (Hydro.) Seat - 16 bar after lining (Hydro.) Spark Test - 100% Spark Test at 15 KVA for all lined parts in contact with fluid
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
17
CHECK VALVE - SUPERCHECK
W A F E R C H E C K D UA L F L A P I RO N B O DY ASG SERIES
125LB, PN10, PN14 & PN16 RATED Rating
API 594 - Class 125/150 or AS/EN/ISO/BS PN10/PN14/PN16 Design API 594, BSEN 16767 Max temp -18°C* to 100°C Buna - N, -18°C* to 110°C EPDM, -18°C* to 121°C metal seat (As Body). Flanging To suit ASA 125, 150, EN 1092-2 PN10/PN16, AS 2129 Table D, E, AS 4087 PN14/ PN16/PN21, ISO 7005-1 PN10/PN16, AS 4331.1 PN10/PN16, EN 1092-2 PN10/PN16, JISB 2220 5K~20K Face to Face EN 558 (was DIN 3203-K3), BSEN 16767 or EN 16782 (3202-K3) or ASME B16 Test
API 598/ISO 5208/MSS SP67-1
Metal seated leakage 3CC/min/inch of valve size per API 598. Soft seated leak tight shut off. * Iron body limitation -18°C
DESIGN FEATURES • Encapsulated and bonded body seat (soft seat) • Upper and lower PTFE thrust bearings • Dual springs for quicker activation long life and even distribution of force over both plates • Fusion bonded epoxy coated body (internal & external) • Long leaf springs (prevent rubbing of disc and seat) • Alleviation from Water Hammer Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the stop of power, thus prevents damage from water, hammering caused by pumps and other reciprocating devices. • Lower Head Loss Designed with optimum venturi to reduce head loss when compared with similar Dual Plate Type Check Valves.
BILL OF MATERIALS 1 2 3 4 5 7 9 10 11
Part Name Body Plate Springs (Long Leg) Pin Body Seat Bearing Retainer Eye Bolt O-Ring
• Installation Directions In addition to the compact size, SUPER-CHECK valves can be installed either horizontally or vertically. • Long Leg Torsion Spring Action which allows the plates to open and close without seat scrubbing.
Materials Iron 126 Class B, Ductile Iron+FBE Bronze, 304SS, 410SS, 316SS, Duplex, iron 316SS 304SS or 316SS NBR (BUNA), EPDM, Viton, Metal PTFE S25C or S/S SS41 Viton, NBR, EPDM
SLIM PLATE DESIGN Standard in all sizes. Ensures lower cracking pressures & large flow rates.
• Super-Check provide a complete range of sizes from ND40 through ND 1800, designed and rated in accordance with ANSI 125 LB, PN10, PN14, PN16, PN21 10 3
2
1 7
5 9
7
4
IMPORTANT:
Ensure the valve is at least eight pipe diameters from reciprocating or pulsating devices.
11
18
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
GATE VALVE - CAST IRON
G AT E VA LV E B B I S Y C A S T I RO N B O DY PN10~35, ANSI CLASS 125~250 • SL600 PN10 SL600-10 PN14 SL600-14 PN16 SL600-16 PN21 SL600-21 PN35 SL600-35 Table D SL600-D Table E SL600-E Table F SL600-F 125 Class SL600-125 150 Class SL600-150 250 Class SL600-250
C
19 17
16
14 15 13 12
B
18
11 10 9 7
8
6
Design MSS SP70-1, MSS SP-128, BSEN 1171 (BS 5150), AS 2638.1 Features Inside screw & yoke, solid wedge, bolted bonnet, non-rising stem. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb ANSI B16.42, 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions EN 1171 (BS 5150), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.
MATERIAL LIST
5 4
No.
3
1
Body
ASTM A126 Class B/A395
2
2
Seat Ring
ASTM B62 (bronze*)
1
3
Wedge Face Ring
ASTM B62 (bronze*)
4
Wedge
ASTM A126 Class B
5
Stem*
Bronze/Brass/F6/420
6
Body Gasket
Graphite/NBR
7
Bolt
Steel B7
8
Nut
Steel 2H
9
Bonnet
10
Gasket
PTFE/Graphite
11
Packing
Graphite/PTFE
12
Packing Gland
Cast Brass/410SS
13
Packing Gland Bolt
Alloy Steel B7
14
Gland Flange Nut
Alloy Steel 2H
15
Gland Flange
Cast Brass/410SS
16
Yoke Bushing Nut
ASTM A126 Class B
17
Handwheel**
ASTM A126 Class B
18
Identification Plate
Aluminium
19
Handwheel Nut
Ductile Iron
20
Position Indicator Plate†
Aluminium (Optional)
A
20
Optional Position Indicator
125lb, 150lb Table D Table E PN10, PN14 PN16
250lb Table F Table H PN21, PN35
Size
(mm)
50
65
Material
ASTM A126 Class B/A395
NOTE: *Bronze B16 or stainless steel CR13/304/316 refer to drawing. **For gear operator refer to drawing. †Optional, refer to drawing.
DIMENSIONS & WEIGHTS Class
Part Name
80
100
125
150
200
250
MM & KG
300
350
375
400
450
500
600
700
14”
15”
16”
18”
20”
24”
750
900
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
28”
30”
36”
A
178
191
203
229
254
267
292
330
356 381/441 406/476 406/476 432/505 457/510 508/575 610
610
711
B
313
334
370
430
454
550
678
750
880
940
950
1080
1180
1380
-
-
(in)
1480
-
C
203
203
203
254
254
305
356
406
457
508
560
559
610
610
762
-
-
-
Weight
15
21
26
44
61
74
127
216
283
375
550
638
800
980
1300
-
2836
3500
A
216
241
282
305
381
403
419
457
502
-
-
-
-
-
-
-
-
-
B
315
340
390
440
460
560
678
798
895
-
-
-
-
-
-
-
-
-
C
203
229
254
305
305
406
508
559
610
-
-
-
-
-
-
-
-
-
Weight
23
41
54
84
166
272
418
636
-
-
-
-
-
-
-
-
-
NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
19
GATE VALVE - CAST IRON
G AT E VA LV E B B I S Y C A S T I RO N B O DY PN25 • SL600-25 PN21 SL600-21 PN25 SL600-25 Table F SL600-25-F
Design BSEN 1171, AWWA C500-09. Features 2500KPA CWP. Inside screw & yoke, solid wedge, bolted bonnet, non-rising stem. Flanging/Pressure Class AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) Face to Face Dimensions EN 558-1 Series 24.
C
19 17
MATERIAL LIST
16
14
No.
15
Part Name
Material
1
Body
ASTM A126 Class B/A395
2
Seat Ring
ASTM B62/BS1400 LG2 (bronze*)
3
Wedge Face Ring
ASTM B62/BS1400 LG2 (bronze*)
4
Wedge
ASTM A126 Class B/A395
5
Stem*
Bronze/Brass/F6/420
6
Body Gasket
Graphite/Full Face Nitrile
7
Bolt
Steel B7 + ZP
8
Nut
Steel 2H + ZP
6
9
Bonnet
ASTM A126 Class B/A395
5
10
Gasket
PTFE/Graphite/Nitrile*
4
11
Packing
Graphite/PTFE
12
Packing Gland
Cast Brass/410SS
13
Packing Gland Bolt
Alloy Steel B7
14
Gland Flange Nut
Alloy Steel 2H
15
Gland Flange
Cast Brass/410SS
16
Yoke Bushing Nut
ASTM A126 Class B
17
Handwheel
ASTM A126 Class B
18
Identification Plate
Aluminium
19
Handwheel Nut
Ductile Iron
20
Wedge Nut
Cast Brass
21
Position Indicator Plate†
Aluminium (Optional)
13 12
18
11 10 9 7
B
20 8
3 2 1
A
NOTE: *Bronze B16 or stainless steel CR13/304/316 refer to drawing. † Optional, refer to drawing.
DIMENSIONS Size
MM
(mm)
50
65
80
100
125
150
200
250
300
(in)
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
A (mm)
216
241
282
305
381
403
419
457
502
B (mm)
303
340
375
424
499
560
665
798
895
C (mm)
175
200
254
305
305
348
400
457
457
NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
20
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
GATE VALVE - CAST IRON
G AT E VA LV E B B O S Y C A S T I RO N B O DY PN10~21 ANSI CLASS 125~250 • SL601 PN10 SL601-10 PN14 SL601-14 PN16 SL601-16 PN21 SL601-21 Table D SL601-D Table E SL601-E Table F SL601-F 125 Class SL601-125 150 Class SL601-150 250 Class SL601-250
Design MSS SP70-1, MSS SP-128, BSEN 1171 (BS 5163), AS 3579, AS 2638.1 AWWA C500-09. Features Outside screw & yoke, solid wedge, bolted bonnet, rising stem. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb ANSI B16.42, 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions EN 1171 (BS 5163), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.
C
21
MATERIAL LIST
20 19
No.
Part Name
18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Body Seat Ring Wedge Face Ring Wedge Stem Body Gasket Bolt Nut Bonnet Back Seat Bushing *4 Packing Packing Gland Packing Gland Bolt Gland Flange Nut Yoke Bushing Gland Flange Yoke Bushing Nut Screw Handwheel*3 Identification Plate Handwheel Nut
17 16 15 B (Open)
14 13 12 11 10 9 7
8
6 5 4 3
(Flat face flanges are standard)
2
Material
ASTM A126 Class B/A395 ASTM B62 or F6*2 ASTM B62 or F6*2 ASTM A126 Class B/A395 Bronze/410SS Graphite/Full Face Nitrile Steel Steel ASTM A126 Class B/A395 Cast Brass/410SS *4 Graphite/PTFE Cast Brass/410SS Steel Steel Ductile Iron Cast Brass/410SS ASTM A126 Class B Steel ASTM A126 Class B Aluminium Ductile Iron or B62 *2 Available in 304, 316, 410, Bronze or Brass trim. *3 For Gear Operated
1
A
version refer to drawing. *4 250 Class only. (Optional on 125lb & PN16).
MM & KG
DIMENSION & WEIGHTS Class 125lb, 150lb Table D, Table E PN10, PN14, PN16
250lb Table F, Table H PN21, PN35
Size (mm)
50
65
80
100
125
150
200
250
300
350
400
450
500
600
750
900
Size (in)
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
A
178
191
203
229
254
267
292
330
356
381
406
432
457
508
610
711
B*
375
408
441
545
656
770
959
1260
1486
1689
1860
2106
2300
2530
3400
3950
C
203
203
203
254
254
305
356
406
457
508
559
610
610
762
-
-
Weight
15
21
26
44
61
74
127
216
315
409
640
726
782
1353
2936
3600
A
216
241
282
205
216
403
419
457
502
-
-
-
-
-
-
-
B*
368
445
521
629
800
876
1092
1340
1524
-
-
-
-
-
-
-
C
203
229
254
305
305
406
508
559
610
-
-
-
-
-
-
-
Weight
23
41
54
84
120
166
272
418
636
-
-
-
-
-
-
-
NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request. Special face to face dimensions also available. *Open. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
21
GATE VALVE - CAST IRON
G AT E VA LV E B B O S Y C A S T I RO N B O DY PN25 • SL601-25 PN25 SL601-25 Table F SL601-F25
Design BSEN 1171, AWWA C500-09. Features 2500 kPa CWP. Outside screw & yoke, bolted bonnet, rising stem. Flanging/Pressure Class AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) Face to Face Dimensions EN 558-1 Series 24.
C
21 20 19 18 17 16
MATERIAL LIST
15 B (Closed)
14 13 12 11 10 9 7
8
6 5 4 3 2 1
A / A1
No.
Part Name
Material
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Body Seat Ring Wedge Face Ring Wedge Stem Body Gasket Bolt Nut Bonnet Back Seat Bushing Packing Packing Gland Packing Gland Bolt Gland Flange Nut Yoke Bushing Gland Flange Yoke Bushing Nut Screw Handwheel Identification Plate Handwheel Nut
ASTM A126 Class B/A395 ASTM B62 or F6/BS1400 LG2 ASTM B62 or F6/BS1400 LG2 ASTM A126 Class B/A395 Bronze/410SS Graphite/Full Face Nitrile Steel ZP Steel ZP ASTM A126 Class B/A395 Cast Brass/410SS Graphite/PTFE Cast Brass/410SS Steel Steel Ductile Iron Cast Brass/410SS Cast Brass BS1400 PCB1 Steel ASTM A126 Class B Aluminium Ductile Iron or B62
Also available in 304, 316, 410, Bronze or Brass trim For Gear Operated version refer to drawing.
MM & KG
DIMENSION & WEIGHTS Size (mm)
50
65
80
100
125
150
200
250
300
Size (in)
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
A
216
241
282
205
216
403
419
457
502
A1
178
191
203
229
254
267
292
330
356
B*
325
362
406
493
579
644
795
935
1059
C
175
200
254
300
300
348
400
457
457
Weight
23
41
54
84
120
166
272
418
636
NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request. *Closed. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
22
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
GLOBE VALVE - CAST IRON
G LO B E VA LV E B B O S Y C A S T I RO N B O DY PN10~35 ANSI CLASS 125~250 • SL201 PN10 SL201-10 PN14 SL201-14 PN16 SL201-16 PN21 SL201-21 PN35 SL201-35 125 Class SL201-125 150 Class SL201-150 250 Class SL201-250
Design ANSI B16.1, ANSI B16.42, MSS SP85, BSEN 13789 (BS 5152). Features Outside screw & yoke, bolted bonnet, rising stem/handwheel. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb AS 2129 ANSI B16.42 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 Face to Face Dimensions EN 558-1 Series 10, ASME B16.10, MSS SP85.
FLOW FLOW
Guided Disc Design
Guided Disc Design
C
15 FILE NAME: CRANE-JENKINS -cv-302-e-DRAWING.ai
14 13
MATERIAL LIST
12
No.
11
B (open)
Material
Body
ASTM A126 Class B/A395
10
2
Seat Ring
ASTM B62 or F6
9
3
Disc
ASTM A126 Class B
4
Disc Stem Ring
ASTM B62 or F6
5
Body Gasket
Graphite/Full Face Nitrile
6
Nut
Steel
8 7 16
Part Name
1
6
7
Bolt
Steel
5
8
Packing
Graphite/PTFE
9
Packing Gland
Cast Brass or F6
10
Gland Flange
Ductile Iron/A395
4
11
Bonnet
ASTM A126 Class B/A395
3
12
Yoke Bushing
Cast Brass or F6
13
Stem
ASTM B16 or F6A
14
Handwheel*
ASTM B126 Class B
15
Handwheel Nut
Ductile Iron
16
Back Seat (optional)
ASTM B62 or 410
2 1 A
* For gear operator refer to drawing. Bronze or stainless steel stem and/or trim also available. Maximum temperature 210°C
DIMENSION & WEIGHTS Class
125lb, 150lb Table D, Table E PN10, PN14, PN16
250lb Table F, Table H PN21, PN35
MM & KG
Size (mm)
50
65
80
100
125
150
200
250
300
350
400
450
500
600
Size (in)
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
A
203
216
241
292
330
356
495
622
699
787
864
978
978
1295
B
335
356
392
446
489
516
663
832
1270
1430
1430
C
203
203
229
254
305
305
406
508
600
600
600
Weight
23
27
34
54
71
95
180
325
340
396
560
725
881
1276
A
267
292
318
356
400
445
533
622
711
B
349
375
419
470
530
591
724
832
1290
C
229
254
254
305
350
406
508
535
Weight
28
37
54
73
100
145
259
Dimensions and weights are an example only, refer to as-bulit drawing as dimensions vary according to standard.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
23
GLOBE VALVE - CAST IRON
G LO B E VA LV E B B O S Y C A S T I RO N B O DY PN25 • SL201-25 PN25 SL201-25 Table F SL201-25F
Design ANSI B16.1 (CI), MSS SP85, BSEN 13789 (BS 5152), ANSI B16.42 (DI). Features 2500 kPa CWP. Outside screw & yoke, bolted bonnet, rising stem/handwheel. Flanging/Pressure Class EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) AS 4331.1 PN25 Face to Face Dimensions EN 558-1 Series 21 Test Standard EN 12200-1, ISO 5208
FLOW FLOW
Guided Disc Design
Guided Disc Design C
18 FILE NAME: CRANE-JENKINS -cv-302-e-DRAWING.ai
17 16
MATERIAL LIST
14 15
No.
Part Name
13
1
Body
Cast Iron
ASTM A126-B/A395
11
12
2
Body Seat Ring
Cast Bronze
ASTM B62
10
3
Disc
Cast Bronze
ASTM B62/A395
B (open)
19
Material
Standard
4
Disc Nut
Cast Brass
Mn-Brass
9
5
Washer
Stainless Steel
ASTM 304
8
6
Stem
Brass
ASTM B16
7
7
Gasket
Graphite/Full Face Nitrile
Non-Asbestos
6
8
Bonnet
Cast Iron
ASTM A126-B/A395
9
Bolt
Steel
ASTM A307 B
5
10
Packing
Graphite/PTFE
Non-Asbestos
4
11
Bolt
Steel
Steel
3
12
Screws
Steel
Steel
13
Packing Gland
Ductile iron
ASTM A536 65-45-12
14
Stem Nut
Cast Brass
Mn-Brass
15
Screw
Steel
Steel
16
Handwheel
Cast Iron
ASTM A126-B
17
Washer
Steel
Steel
18
Nut
Steel
ASTM A563-B
2 1 A
19 Back Seat Bronze For gear operator refer to drawing.
DIMENSIONS
ASTM B62
Size (mm)
Size (inch)
A
B
C
Flange OD
PCD
Flange Thickness
Face Height
n-d
50
2”
267
349
203
165
125
22.2
3
4-19
65
2-1/2”
292
375
203
191
145
25.4
3
8-19
80
3”
318
419
229
210
160
28.6
3
8-19
100
4”
356
470
254
254
190
31.8
3
8-23
125
5”
400
530
305
279
220
34.9
3
8-28
150
6”
444
591
305
318
250
36.5
3
8-28
200
8”
533
724
406
381
310
41.3
3
12-28
250
10”
622
838
508
445
370
47.6
3
12-31
300
12”
711
1290
600
521
430
50.8
4
16-31
Dimensions and weights are an example only, refer to as-bulit drawing as dimensions vary according to standard. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
24
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
RIGHT ANGLE GLOBE VALVE - CAST IRON
RIGHT ANGLE GLOBE VALVE CAST IRON BODY ANSI CLASS 125/PN14/16/TABLE E • SLHU/J4432
14 13 12
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
Iron - GG25
9
Bonnet Gasket
Graphite With Soft Steel
2
Seat Ring
Stainless Steel
10
Bonnet
Iron - GG25
Brass
11
Packing
Graphite
Stainless Steel
12
Packing Gland
Brass
3
Disc Ring
Brass
Stainless Steel
4
Disc
GG25/Carbon Steel
13
Stem Nut
Brass
5
Relief Spring
AISI 410
14
Handwheel
Iron A211-B
7
Stem
SS AISI 420
Design ANSI B16.1, MSS SP85, BSEN 13789 (BS 5152), ANSI B16.42.
MM & KG
DIMENSIONS & WEIGHTS L
D
D1
D2
b
n-d
H(open)
W
W.T(kg)
15
1/2”
90
95
65
45
14
4-14
200
120
3.5
20
3/4”
95
105
75
58
16
4-14
220
120
4.2
25
1”
100
115
85
68
16
4-14
225
120
5.1
32
1-1/4”
105
140
100
78
18
4-18
250
120
7.3
40
1-1/2”
115
150
110
88
18
4-18
270
160
9.0
50
2”
125
165
125
102
20
4-18
290
200
14.6
65
2-1/2”
145
185
145
122
20
4-18
320
200
19.8
Size (mm) Size (inch)
Features Bolted bonnet outside screw & yoke (clockwise closing direction.) Available as Standard Globe and Screw-Down Non-Return (combination globe and check valve), Swivel Disc - guided loose disc for combination check and stop.
80
3”
155
200
160
138
22
8-18
365
200
23.6
100
4”
175
220
180
158
24
8-18
410
240
31.4
125
5”
200
250
210
188
26
8-18
460
240
46.0
150
6”
225
285
240
212
26
8-22
525
280
58.4
200
8”
275
340
295
268
30
12-22
685
360
113.8
250
10”
325
405
355
320
32
12-26
830
400
143.6
300
12”
375
460
410
378
32
12-26
925
450
176.5
Flanging/Pressure Class ANSI B16.1 125lb, 150lb ANSI B16.42 150lb AS 2129 Table D, E, F, H AS 4087 PN14, PN16, PN21 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions BSEN 13789 (BS 5152), BS.558, ASME B16.10, MSS SP85.
FLOW FLOW
Guided Disc Design
Guided Disc Design The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
25
SWING CHECK VALVE - STAINLESS STEEL
H
SWING CHECK VALVE STAINLESS STEEL BODY ANSI CLASS 150~600 • SLWUX-I-SC
L-SW/TH
DIMENSIONS & WEIGHTS Size
Size
MM & KG Class 150LB
Class 300LB
Class 600LB
mm
in
L-SW/TH
H
Kg
L-SW/TH
H
K
L-SW/TH
H
Kg
15
1/2”
85
59.0
1
82
83
1.8
82
83
1.8
20
3/4”
95
71.5
1.2
82
83
2
82
83
2.0
25
1”
115
80.0
2
105
85
2.5
105
85
2.5
40
1-1/2”
125
93.0
3.9
125
98
4.5
125
98
4.5
50
2”
150
105.0
5.6
135
105
5.6
135
105
5.6
* Design to ASME B16.34 * Investment Cast * Large Flow Port
MATERIALS LIST No.
26
Part
Material
1
Body
A351-CF8M
A216-WCB
A105
2
Disc
A351-CF8M
A216-WCB
A105
3
Nut
A194-8M
A194-2H
A194-2H
4
Washer
A276-316
A276-304
A276-420
5
Rocker
A351-CF8M
A216-WCB
A105
6
Hinge Pin
A276-316
Steel
A276-420
7
Nut
A194-8
A194-2H
A194-2H
8
Gasket
PTFE
Flexible Graphite
Flexible Graphite
9
Bonnet
A351-CF8M
A216-WCB
A105
10
Yoke
A351-CF8M
A216-WCB
-
11
Name Plate
A276-304
A276-304
A276-304
12
Bolt
A193-B8
A193-B7
A193-B7
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
GLOBE VALVE - STAINLESS STEEL
GLOBE VALVE (BBOSY) STAINLESS STEEL BODY A N S I C L A S S 1 5 0 ~ 6 0 0 • S LW U Y- I - G L
H (OPEN)
W
L-SW/TH
DIMENSIONS & WEIGHTS Size
Size
MM & KG Class 150LB
Class 300LB
Class 600LB
mm
in
L-SW/TH
W
H
Kg
L-SW/TH
W
H
Kg
L-SW/TH
W
H
Kg
15
1/2”
95
100
178
2.4
82
100
198
3.0
82
100
198
3.0
20
3/4”
115
100
191
2.5
82
100
198
3.0
82
100
198
3.0
25
1”
125
100
209
3.5
105
138
227
4.5
105
138
227
4.4
40
1-1/2”
140
138
228
5.0
125
200
271
7.2
125
200
271
7.8
50
2”
165
160
265
8.5
150
200
288
9.6
150
200
288
9.6
* Design to ASME B16.34 * Investment Cast * Large Port
MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Part Body Disc Disc Cap Stem Gasket Bonnet Packing Gland Gland Flange Yoke Nut Handwheel Name Plate Washer Handwheel Nut Nut Bolt Hinge Pin Eyebolt Nut
A351-CF8M A182-F316 A276-316/A351-CF8M A276-316 PTFE/SS+Graphite A351-CF8M PTFE/Flexible Graphite A276-316 A351-CF8 A439-D2 QT400-15 A276-304 A276-304 A194-8 A194-8 A193-B8 A276-304 A193-B8 A194-8
Material A216-WCB A105 A216-WCB A276-420 SS+Graphite A216-WCB Flexible Graphite A276-420 A216-WCB A439-D2 QT400-15 A276-304 A276-304 Steel A194-2H A193-B7 Steel A193-B7 A194-2H
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
A105 A105 A105 A182-F430 SS+Graphite A105 Flexible Graphite A276-410 A105 A276-420 HT200 A276-304 A276-304 A194-2H A194-2H A193-B7 A276-420 A193-B7 A194-2H
27
WEDGE GATE VALVE - STAINLESS STEEL
W E D G E G AT E VA LV E ( B B O S Y ) S TA I N L E S S S T E E L B O DY ANSI CLASS 150~600 • SLWUY-I-GV
H(OPEN)
W
L-SW/TH)
DIMENSIONS & WEIGHTS Size
Size
MM & KG
Class 150LB
Class 300LB
Class 600LB
mm
In
L-SW/TH
W
H
Kg
L-SW/TH
W
H
Kg
L-SW/TH
W
H
Kg
15
1/2”
70
100
198
2.3
82
100
205
3.0
82
100
205
3.0
20
3/4”
80
100
209
2.6
82
100
205
3.1
82
100
205
3.1
25
1”
90
100
220
3.1
105
138
251
4.5
105
138
250
4.5
40
1-1/2”
105
138
276
5.4
125
200
304
8.4
125
200
301
8.4
50
2”
120
160
328
7.9
135
200
338
10.0
135
200
340
10.0
* Design to ASME B16.34 * Investment Cast * Large port design
MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
28
Part Body Disc Stem Gasket Bonnet Packing Gland Gland Flange Yoke Nut Handwheel Name Plate Handwheel Nut Nut Bolt Hinge Pin Eyebolt Nut
A351-CF8M A351-CF8M A276-316 PTFE/Graphite A351-CF8M PTFE/Flexible Graphite A276-316 A351-CF8 A439-D2 QT400-15 A276-304 A276-304/A351-CF8 A194-8 A193-B8 A276-304 A193-B8 A194-8
Material A216-WCB A216-WCB+STL A276-420 SS+Graphite A216-WCB Flexible Graphite A276-420 A216-WCB A439-D2 QT400-15 A276-304 Steel A194-2H A193-B7 Steel A193-B7 A194-2H
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
A105 A105 A182-F430 SS+Graphite A105 Flexible Graphite A276-410 A105 A276-420 HT200 A276-304 A194-2H A194-2H A193-B7 A276-420 A193-B7 A194-2H
DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH
D I A P H R AG M VA LV E W E I R • A PA APA Weir Type Valve offers smooth flow & simple operation in any position. Parts interchange with the existing market leader of diaphragm valves and dimensions are the same. Its design provides extra-long diaphragm life for throttling and positive shut-off services. Hygienic style also available.
B
B
Design EN 13397 (BS 5156)
Body Materials Cast Iron, Ductile Iron, Bronze, Aluminium and Stainless Steel Flangings AS 2129 Table D/E/F ANSI 125 AS 4087 PN14/PN16 AS 4331.1 PN10/PN16.
Body Linings Hard Rubber, Soft Rubber, Neoprene, Glass, Butyl, Ceramic, PFA, PP, ETFE, Polypropylene, Halar & PVDF
Diaphragms Butyl, EPDM, Polyethylene, Polychloroprene.
A
A
Pressure Range to 1580 kPa.
Temperature Range -45ºC to 171ºC.
C
C
Size Range 8mm to 350mm.
Design Advantages The body of which gives a smooth pocketless flow and features low pressure drop. Suitable for high line pressure duties and is available in a range of trims & materials for gases and liquids.
FLOW PATH
Bonnet Assembly Contains a compressor which supports the diaphragm at all stages of travel Diaphragm Specially shaped to achieve leak tight seat against wall.
DIMENSIONS, WEIGHTS & PRESSURES (APA) Valve Size (DN)
EN 13397 (BS 5156) Flanged Ends
Female Screwed Ends A (mm)
mm
inches
unlined
08 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14”
48 48 64 83 108 121 140 1650 203 254 -
B (open)
59 68 91 94 115 152 164 187 224 233 -
C
70 70 100 100 140 140 140 225 225 310 368 471 587 690 690
MM, KG & BAR
A (mm) unlined
lined
108 117 127 146 159 190 216 254 305 356 406 521 635 749 749
114 123 133 152 165 196 222 260 311 362 412 527 641 755 755
B (open) Polymers or Glass lined 110 119 129 148 161 192 218 256 307 358 408 523 637 751 751
Maximum Working Pressures
Weights
Bar
Kg.
C
Diaphragm 100 100 110 150 160 180 214 220 300 375 430 507 588 683 893
70 70 100 100 140 140 140 225 225 310 368 471 587 690 690
Rubber
PTFE
16 16 16 16 16 16 16 16 10 10 10 10 10 7 5 4 3.5
10 10 10 10 10 10 10 10 10 10 10 10 7 6 5 -
Screwed
Flanged
0.15 0.26 0.52 0.85 1.40 2.20 2.70 4.15 10.30 15.65 -
1.5 2.2 2.9 3.8 4.7 7.7 13.2 19.0 32.0 45.0 67.0 141.0 240.0 329.0 429.1
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
29
DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH
D I A P H R AG M VA LV E S T R A I G H T T H RO U G H • A P K B Size Range Pressure Range 15mm to 350mm. Vacuum to 690 kPa.
APKB Straight Thru Valves efficiently handle abrasive and corrosive slurries, thick coagulating fluids, and a wide variety of suspended solid materials. Parts interchange with the existing market leader of diaphragm valves and dimensions are the same.
Design EN 13397 (BS 5156)
Body Materials Cast Iron, Ductile Iron, Bronze, Aluminium and Stainless Steel Temperature Range Flangings -40ºC to 121ºC. AS 2129 Table D/E/F ANSI 125 Body Linings AS 4087 PN14/PN16 Cast Iron, Hard Rubber, Soft Rubber, Neoprene, AS 4331.1 PN10/PN16. Glass Lined, Butyl, Ceramic, PFA, PP, ETFE, PVDF.
C
C
C
B
B A
A
A
B
Diaphragms Butyl, EPDM, Polyethylene, Polychloroprene. Design Advantages The body design offers minimum friction, no turbulence & is suitable for sludge and slurry pressure gases.
FLOW PATH Bonnet Assembly The compressor & spindle design gives a long travel sufficient to contact the valve body seat & to lift the diaphragm up into the bonnet to provide total clearance of the pipeline. Diaphragm Specially shaped to achieve leaktight seat against valve wall. Body Allows greater flow and is suitable for rodding through.
DIMENSIONS, WEIGHTS & PRESSURES (APKB) Valve Size
Flanged Ends
(DN) mm
inches
unlined
15 20 25 32 40 50 65 80 100 125 150 200 250 300
1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12”
108 117 127 146 159 190 216 254 305 356 406 521 635 749
C
Rubber lined 123 133 152 165 196 222 260 311 362 412 527 641 755
Maximum Pressure
Screwed Ends
B (open)
A (mm) Polymers or Glass lined 110 119 129 148 161 192 218 256 307 358 408 523 637 751
MM, KG & BAR
106 115 160 160 182 230 296 303 324 346 470 640 745 785
70 70 100 100 140 140 140 225 225 310 368 471 587 690
Weight
A (mm)
Kg.
unlined
2.0 2.5 3.0 4.3 5.4 8.0 12.1 21.5 32.0 48.2 65.0 104.0 208.0 306.4
64 95 111 124 143 168 206 257 -
B (open)
Weight
C
Kg. 106 120 164 164 164 189 228 302 -
0.7 0.8 2.0 2.2 2.7 4.9 8.6 15.6 -
Bar 70 70 100 100 140 140 140 225 225 310 368 471 587 690
Rising handwheel and stem sizes DN 015-150. Non-rising handwheel in sizes DN 200-300 The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
30
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
10 10 10 10 10 10 10 10 10 6 6 3.5 3.5 3.5
DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH
AC T UAT E D P N E U M AT I C D I A P H R AG M VA LV E S WEIR TYPE SPRING CLOSED ACTUATOR
D
D
AP-ES61
AP-ES62
AP-ES63
AP-ES64
AP-ES65
AP-ES66
108
159
251
311
425
533
750
194 203 213 220 -
375 390 391 413 418 449 -
452 474 478 487 503 512 550 -
620 636 645 687 703 -
779 820 836 902 -
919 941 1002 -
1157 1233 1284
DIMENSIONS (mm) AP-ES67
AP-ES68
AP-ES69
AP-ES70
AP-ES71
AP-ES72
AP-ES73
DN 25 32 40 50 65 80 100 125 150 200
108
159
251
311
425
533
750
SPRING OPEN ACTUATOR
119 127 137 149 153 -
253 266 358 374 388 411 -
404 424 431 534 570 573 601 -
579 595 604 645 653 -
772 811 830 893 -
884 857 1029 -
1269 1344
DIMENSIONS (mm)
AP-ES54
AP-ES55
AP-ES56
AP-ES57
AP-ES58
D
159
251
533
DIMENSION C 202 202 202 -
257 257 257 272 291 -
D
D
C
DIMENSIONS (mm) AP-ES60
C
C
DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200 250
1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10"
SPRING OPEN ACTUATOR D DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200 250
1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10"
DOUBLE ACTING ACTUATOR DIMENSIONS (mm)
AP-ES53 108
D
AP-ES54 159
AP-ES55 251
311
425
DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200
1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"
112 115 126 138 142 -
129 141 145 153 169 178 -
205 213 229 238 253 266 303 -
258 273 286 323 338 -
326 363 378 445 -
-
STRAIGHT THROUGH TYPE SPRING CLOSED ACTUATOR DIMENSIONS (mm) AP-ES61
AP-ES62
AP-ES63
AP-ES64
AP-ES65
AP-ES66
159
251
311
425
533
750
462 462 462 512 -
522 522 522 547 576 606 648 -
697 716 746 793 825 -
871 918 950 1029 -
1018 1055 1129 -
1284 1322
DIMENSIONS (mm) AP-ES68
AP-ES69
AP-ES70
AP-ES71
AP-ES72
AP-ES73
159
251
311
425
533
750
427 427 427 472 -
472 472 472 595 621 656 699 -
763 782 813 833 845 -
866 908 949 1019 -
965 1049 1092
1362
AP-ES56
AP-ES57
AP-ES58
311
425
533
312 331 366 378 400 -
351 381 393 415 -
411 423 445 514 537
D DIMENSION C 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"
D DIMENSION C DN 25 32 40 50 65 80 100 125 150 200
1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"
DOUBLE ACTING ACTUATOR
DN 25 32 40 50 65 80 100 125 150 200
1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"
475 546
Dimensions are shown for planning purposes and should not be used for manufacture.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
31
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT OV E RV I E W DESIGN FEATURES • Body & Bonnet Inside and outside epoxy powder coated for long life corrosion protection. Straight-through full bore to avoid debris trap and minimise flow resistance. • Wedge Ductile iron according to EN 1563. Wedge inside and outside fully rubberized with vulcanized EPDM or NBR, suitable for potable water with drain hole. • Wedge Guide Wear resistant plastic with high gliding features. Optimally placed design guarantees lowest wear and tear and lowest closing torques. • Wedge Nut Brass wedge nut with abundant over sizing of the required thread length in the wedge nut guarantees the highest possible breaking torques. • Gasket Rubber bonnet gasket for longevity and protection of bonnet bolts, Isolated fasteners for corrosion protection. • Stem SS420 (X20Cr13), with rolling thread for high tensile strength and corrosion resistance • Back Seal Rubber back seal facility to rolling thread for high strength and corrosion resistance • O Rings Rubber O rings can be replaceable under full pressure.
• Style Inside screw & yoke, solid wedge disc, bolted bonnet, non rising stem. • Design Standards AS 2638.2, MSS SP70 Type 1, AWWA C509-09, BSEN 1171/BS 5163. • Flanging & Rating AS 2129 Table D, E, F AS 4087 PN14, PN21 AS 4331.1 PN10, PN16, PN25 EN 1098-2 PN10, PN16, PN25 ISO 7005-1 PN10, PN16, PN25 ASME B16.1 125 Class, 250 Class • Face to Face Dimensions AS 2638.2, BSEN 1171 (BS 5163), ANSI B16.10
APPLICATIONS Sewage Systems Water Systems Industrial Systems Food and Beverage Systems ASA125 1400 kPa (200 PSI) max cold working pressure. PN10 1000 kPa (145 PSI) max cold working pressure. PN14 1400 kPa (203 PSI) max cold working pressure. PN16 1600 kPa (232 PSI) max cold working pressure. PN25 2500 kPa (362 PSI) max cold working pressure.
• Wiper Ring Wiper ring used to prevent impurities from entering the stem sealing system
Top Sealing Style
• Operation Hand wheel, Square cap.
Normal Wedge Style
MATERIALS LIST (Generic Example) No. 1 2
Part Name Body Wedge
Material Ductile Iron Ductile Iron +EPDM Ductile Iron +NBR 3 Wedge Nut Brass Bronze 4 Stem Stainless Steel Brass 5 Bonnet Gasket EPDM/NBR 6 Bonnet Ductile Iron 6a Yoke Ductile Iron 7 O Ring Back Sealing EPDM/NBR 8 Thrust Washer PTFE /Nylon 9 Stem Collar Stainless Steel Brass 10 O-Ring EPDM/NBR 11-12 O-Ring EPDM/NBR 13 Stuffing Nut Brass 14 Gland Flange Ductile Iron 15 Dust Guard EPDM/NBR 16 HandWheel Ductile Iron 17 Stem Nut Brass
Material GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 GGG50+EPDM ASTM A536+EDPM GGG50+NBR ASTM A536+NBR COPPER ALLOY EN 12165 ASTM B16 C36000 EN 1982 CC491K ASTM B62 C83600 X20 Cr13 SS AISI 420 CuZn39Pb3 ASTM B16 C36000 ASTM D2000 GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 EPDM/NBR EPDM/NBR PTFE /Nylon PTFE /Nylon
COPPER ALLOY EN 12165 GGG50 (EN-GJS-500-7) GGG50 (EN-GJS-500-7) COPPER ALLOY EN 12165
ASTM D2000 ASTM D2000 ASTM B16 C36000 ASTM A536 65-45-12 ASTM D2000 ASTM A536 65-45-12 ASTM B16 C36000
Inside Screw Non Rising Stem
Outside Screwed Rising Stem
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
32
Wedge Guide Optional
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN14/16/TABLE D/E AS 2638.2 NON-RISING STEM • SLHU-Z4738 W W
16
21 10 8 7
15 14 10
16 13
9
6
H
8 7
4
6
3
5
2
4
1
DN D2 D
D1
3
13 22 7
2 1 n-d
b L
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
AS 1831 500-7
11
O-Ring
EPDM/NBR
2
Wedge
DI+EPDM/DI+NBR
13
Stuffing Nut
Brass
3
Wedge Nut
Brass
14
Gland Flange
AS 1831 500-7
4
Stem
AISI 420
22
Position indicator
Stainless Steel
10
O-Ring
EPDM/NBR
23
Down Bushing
Brass
(MM & KG)
DIMENSIONS & WEIGHTS Size (mm) Size (in)
L
D
D1
D2
b
n-d
H
H1
W
W.T (kg)
1-1/2”
165
150
98
78
19
4-14
240
310
180
10.3
50
2”
178
165
114
90
19
4-18
250
320
180
11.5
65
2-1/2”
190
185
127
103
19
4-18
265
335
180
15
40
80
3”
203
200
146
122
19
4-18
300
370
200
18.5
100
4”
229
220
178
154
19
8-18
350
420
200
24
125
5”
254
250
210
186
19
8-18
410
480
250
32
150
6”
267
285
235
208
19
8-22
450
520
280
341
200
8”
292
340
292
263
20
8-22
550
620
320
63
250
10”
330
405
356
328
22
12-22
650
720
350
95
300
12”
356
460
406
378
24.5
12-26
710
780
380
135
Design AS 2638.2 Features Bolted Bonnet Inside Screw Non Rising Stem Replaceable O-ring Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Suitable for waste, sewage & industrial Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 ASME B16.1 125 Class Pressure Test & Torque Test AS 2638.2, ISO 5208 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
33
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN14/16/TABLE D/E AS 2638.2 NON-RISING STEM • SLHU-Z4738 W
16 H1
15
13
10 5 H
6 4 3
15
2
7 6
1 O
4
L1
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Design AS 2638.2
Material
1
Body
GGG50
6
Bonnet
GGG50
2
Wedge
DI+EPDM/NBR
7
Back Sealing O Ring
EPDM/NBR
3
Wedge Nut
Brass
13
Stuffing Nut
Brass
4
Stem
AISI 420
15
Gland Flange
GGG50
10
O-Ring
EPDM/ NBR
(MM & KG)
DIMENSIONS & WEIGHTS Size (mm) Size (in)
L
PIPE DIA. O
F5
SABS
L1
H
H1
W
W.T(kg) F5
SABS
50
2”
63
250
335
77
300
340
180
7.15
9.5
65
2-1/2”
75
270
335
80
310
350
180
8.25
10.5 15
80
3”
90
280
335
84
350
390
200
12.65
100
4”
110
300
355
88
380
420
220
18.7
21
125
5”
125
325
375
91
420
460
220
23.1
27.5
125
5”
140
325
375
91
420
460
220
24.2
28
150
6”
160
350
405
94
470
510
250
33
38
200
8”
200
400
450
100
590
630
280
45.1
50
200
8”
225
400
450
100
590
630
280
47.3
55
250
10”
250
450
450
125
680
720
320
67.1
67.1
300
12”
315
500
500
140
790
830
360
92.4
92.4
Features Bolted Bonnet Non Rising Stem Replaceable O-Ring Low torque operation Rubber encapsulated wedge Clockwise closing direction IPS PVC Push-on Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Suitable for waste, sewage & industrial Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 Pressure Test & Torque Test AS 2638.2, ISO 5208 Options Stem Cap, Position Indicator, Extension Spindle / T Key.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
34
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16 BS 5163 NON-RISING STEM • SLHU-Z4704
W
16 15
16
14 10 9 8
11 10 8
6
6
5
5
4
4
3
3
D1
D1
7
DN D2 D
H
13
21 10 8 7
2
2
13 22 7
1 n-d
1
b L
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
EN-GJS-500-7
11
O-Ring
EPDM/NBR
2
Wedge
DI+EPDM/NBR
13
Stuffing Nut
Brass
3
Wedge Nut
Brass
14
Gland Flange
EN-GJS-500-7
4
Stem
AISI 420
22
Position indicator
Stainless Steel
10
O-Ring
EPDM/NBR
23
Down Bushing
Brass
DIMENSIONS & WEIGHTS Size (mm) Size (in)
(MM & KG)
L
D
D1
D2
b
n-d
H
H1
W
W.T(kg)
40
1-1/2”
165
150
110
88
19
4-19
240
310
180
10.3
50
2”
178
165
125
99
19
4-19
250
320
180
11.5
65
2-1/2”
190
185
145
118
19
4-19
265
335
180
15
80
3”
203
200
160
132
19
8-19
300
370
200
18.5
100
4”
229
220
180
156
19
8-19
350
420
200
24
125
5”
254
250
210
184
19
8-19
410
480
250
32
150
6”
267
285
240
211
19
8-23
450
520
280
341
200
8”
292
340
295
266
20
12-23
550
620
320
63
250
10”
330
405
355
319
22
12-28
650
720
350
95
300
12”
356
460
410
370
24.5
12-28
710
780
380
135
Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN16 EN 1092-2 PN16 ISO 7005-1 PN16 ASME B16.1 125 Class Pressure Test & Torque Test ISO 5208, BSEN 12266-1, AS 2638.2 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
35
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16 - LARGE DIAMETER BS 5163 NON-RISING STEM • SLHU-Z4704
9 14
16
23
13
21 10 8 7
11 10 8 6 5
D
DN
D1
3
D2
4
2
13 22 7
1
b
n-d L
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
EN-GJS-500-7
11
O-Ring
EPDM/NBR
2
Wedge
DI+EPDM/NBR
13
Stuffing Nut
Brass
3
Wedge Nut
Brass
14
Gland Flange
EN-GJS-500-7
4
Stem
AISI 420
22
Position indicator
Stainless Steel
10
O-Ring
EPDM/NBR
23
Down Bushing
Brass
DIMENSIONS & WEIGHTS
(MM & KG)
Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C
Size (mm)
Size (in)
L
D
D1
D2
b
n-d
H
H1
W
W.T(kg)
350
14”
381
520
470
431
26.5
16-28
762
852
450
216
Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16
400
16”
406
580
525
482
28
16-31
836
926
450
282
Pressure Test & Torque Test ISO 5208, BSEN 12266-1, AS 2638.2
450
18”
432
640
585
550
30
20-31
957
1047
640
414
500
20”
457
715
650
611
31.5
20-34
1036
1126
640
498
600
24”
508
840
770
722
36
20-37
1188
1278
640
690
Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key, Gear Box, By-Pass Valve.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
36
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN25 NON-RISING STEM • SLHU-Z4714B
W
16
A
11
15 14 21 10 8 7
9
17 14 H(OPEN)
7 6 5
6a 6 4 ØD2
3
DN
DN
D1
3
D2 D
4
2
ØD1
2 D1
13 22 7
1
ØD
H
8
16
H
10
1
n-Ød
n-d
b
b
L
L
A 350NB~400NB (Refer to Drawing)
50NB~300NB
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
Ductile Iron GGG50
10
O-Ring
EPDM/NBR
2
Wedge
DI+EPDM/NBR
11
O-Ring
EPDM/NBR
3
Wedge Nut
ASTM B16 C36000
13
Bushing
ASTM B16 C36000
4
Stem
AISI 420
14
Gland Flange
ASTM A536 65-45-12
5
Bonnet Gasket
Ductile Iron GGG50
15
Dust Guard
EPDM/NBR
6
Bonnet
Ductile Iron GGG50
16
Hand Wheel
Ductile Iron GGG50
7
V-Ring
NBR/EPDM
21
Stuffing Bearing
ASTM B16 C36000
8
Washer
Nylon
22
Position indicator
Stainless Steel
9
Bolts
SS304
(MM & KG)
DIMENSIONS & WEIGHTS Size Size (mm) (in)
L
D1
D2
b
n-d
50
150 165 125
2”
D
H
H1
W
W.T.(kg)
99
19
4-19 258 285 180
14
65 2-1/2” 170 185 145 118
19
8-19 263 310 180
16
80
3”
180 200 160 132
19
8-19 306 330 200
23
100
4”
190 235 190 156
19
8-23 353 374 200
28
125
5”
200 270 220 184
19
8-28 400 440 200
37
150
6”
210 300 250 211
20
8-28 440 471 280
52
200
8”
230 360 310 274
22 12-23 551 559 320
77
250
10”
250 425 370 330 24.5 12-31 653 644 320
127
300
12”
270 485 430 389 27.5 16-31 730 730 320
176
350
14”
290 555 490 448
30 16-34 820 910 600
322
400
16”
310 620 550 503
32 16-37 915 1020 600
432
Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) ASME B16.42 150 Class Pressure Test & Torque Test AS 2038.2, ISO 5208, BSEN 12266-1 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key, Gear Operator (350NB & over).
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
37
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT ANSI CLASS 125 AWWA/ANSI NON-RISING STEM • SLFU-Z1703111
16
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MATERIALS LIST Item 1 2 3 4 5 6 7 8
Part Name Body Disc Stem Stem Nut Bonnet Gasket Nut Bolt Bonnet
Material DI DI+EPDM Stainless Steel Bronze EPDM WCB WCB DI
Item 9 10 11 12 13 14 15 16
Part Name Bolt O Ring O Ring O Ring Gland Dust Guard Handwheel Cap Nut
(MM & KG)
DIMENSIONS & WEIGHTS Size
Size
(mm)
(inch)
Material WCB EPDM EPDM EPDM DI EPDM DI DI
L
D
D1
n-d
b
W
H
W.T(kg)
80
3”
203
191
152.5
4-19
19
180
300
20
100
4”
229
229
190.5
8-19
24
280
345
29
150
6”
267
279
241.5
8-22
25.4
360
445
50
200
8”
292
343
298.5
8-22
28.5
360
530
75
250
10”
330
406
362
12-25
30.2
420
620
125
300
12”
356
483
432
12-25
31.8
420
700
180
Design AWWA C509-09 MSS SP70-1 Features Replaceable O-Ring Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Temperature 33~125°F/0.6~52°C Technical Specification Face to Face ANSI B16.10 Flanges Drilling ANSI B16.1 Class 125/Class 150 Work Pressure (1378KPA) 200 PSI
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
38
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT ANSI 250 PSI (1722KPA) AWWA NON RISING STEM • SLHU-Z4703
W
16
A
15 14 10
8
H
16
21 10 8 7
9
17 14 H(OPEN)
7 6 5
6a 6 4
4 DN D
D1
3
3
2
13 22 7 n-d
2 D1
1
1
b L
A
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
ASTM A536 65-45-12
9
Bolts
SS304
2
Wedge
DI+EPDM/NBR
10
O-Ring
EPDM/NBR
3
Wedge Nut
ASTM B16 C36000
13
Stuffing Nut
ASTM B16 C36000 ASTM A536 65-45-12
4
Stem
AISI 420
14
Gland Flange
5
Bonnet Gasket
Ductile Iron GGG50
15
Dust Guard
EPDM/NBR
6
Bonnet
Ductile Iron GGG50
16
Hand Wheel
Ductile Iron GGG50
7
V - Ring
NBR/EPDM
21
Stuffing Bearing
ASTM B16 C36000
8
Washer
Nylon
22
Position indicator
Stainless Steel
DIMENSIONS & WEIGHTS Size
Size
(mm)
(inch)
40 50 65 80 100 125 150 200 250 300 350 400
1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16”
(MM & KG)
L
D
D1
b
n-d
H
H1
W
W.T.(kg)
165 178 191 203 229 254 267 292 330 356 381 406
127 152 178 191 229 254 279 343 406 483 533 597
98.5 120.7 139.7 152.4 190.5 215.9 241.3 298.5 362 431.8 476.3 539.8
14.2 15.8 17.5 19.0 23.9 23.9 25.4 28.5 30.2 31.8 35.0 36.6
4-16 4-19 4-19 4-19 8-19 8-22 8-22 8-22 12-25 12-25 12-29 16-29
250 255 280 300 344 410 441 529 614 700 880 990
280 285 310 330 374 440 471 559 644 730 910 1020
180 180 180 200 230 250 280 320 360 500 500 500
13 14 16 23 28 37 52 77 127 176 322 432
Design AWWA C509-09 MSS SP70-1 Features Ductile Iron Body Non Rising Stem direction Clockwise closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Technical Specification Face to Face ANSI B16.10 Flanges ASME B16.42 150LB Also available drilled AS 2129 Table F, AS 4087 PN21 Hydraulic test to: Seat Test Pressure 275 PSI Shell Test Pressure 375 PSI Operating torque test Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
39
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16/25 BS 5163 RISING STEM OS&Y • SLHU-Z4704R W
A
16 17 H(OPEN)
14 6a 6 4 3
D1
DN D2 D
2 1
n-d
b
L
A
MATERIALS LIST PN16* Item
Part Name
Material
Item
Part Name
Material
1
Body
EN-GJS-500-7
6
Bonnet
EN-GJS-500-7
2
Wedge
DI+EPDM
6a
Yoke
EN-GJS-500-7
DI+NBR
14
Gland Flange
EN-GJS-500-7
17
Stem Nut
Brass
4
Stem
AISI 420
5
Bonnet Gasket
EPDM/ NBR
(MM & KG)
DIMENSIONS & WEIGHTS PN16* Size (mm)
Size (inch)
L
D
D1
D2
b
n-d
H (open)
W
W.T(kg)
40
1-1/2”
165
150
110
84
19
4-19
365
180
10.3
50
2”
178
165
125
99
19
4-19
385
180
11.5
65
2-1/2”
190
185
145
118
19
4-19
415
180
15
80
3”
203
200
160
132
19
8-19
518
200
18.5
100
4”
229
220
180
156
19
8-19
570
200
24
125
5”
254
250
210
184
19
8-19
745
250
32
150
6”
267
285
240
211
19
8-23
790
280
32
200
8”
292
340
295
266
20
12-23
990
320
63
250
10”
330
405
355
319
22
12-28
1175
350
95
300
12”
356
460
410
370
24.5
12-28
1390
380
135
Design BSEN 1171 / BS5163 BSEN 558-1 (Face to Face) Features Rising Stem Bolted Bonnet Outside stem and yoke (OS&Y) Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 2129 Table E, F AS 4087 PN14, PN16, PN21, PN35 (Rated PN25) AS 4331.1 PN16, PN25 EN 1092-2 PN16, PN25 ISO 7005-1 PN16, PN25 ASME B16.1 125 Class, 150 Class Pressure Test ISO 5208, BSEN 12266-1, AS 2638.2 Operating Torque Test Performed
*PN25 refer to drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
40
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLUICE GATE VALVE
S LU I C E G AT E VA LV E R E S I L I E N T S E AT 1722KPA (250 PSI) AWWA RISING STEM OS&Y • SLHU-Z3713B-FF W
A
16
1 0
17 H(OPEN)
14 6a 6 4 3
13 22 7
D1
DN D2 D
2 1
n-d
b
L
A
MATERIALS LIST Item
Part Name
Material
Item
Part Name
Material
1
Body
2
Wedge
ASTM A536 65-45-12
6
Bonnet
ASTM A536 65-45-12
DI+EPDM
6a
Yoke
ASTM A536 65-45-12
DI+NBR
14
Gland Flange
ASTM A536 65-45-12
17
Stem Nut
Brass
4
Stem
AISI 420
5
Bonnet Gasket
EPDM/NBR
(MM & KG)
DIMENSIONS & WEIGHTS Size
Size
L
D
D1
D2
b
n-d
H(open)
W
W.T(kg)
1-1/2”
165
150
98.5
73
19
4-16
365
180
16
50
2”
178
165
120.7
92
19
4-19
385
180
18
65
2-1/2”
191
185
139.7
105
19
4-19
415
180
21
(mm)
(inch)
40
80
3”
203
200
152.4
127
19
4-19
518
205
30
100
4”
229
229
190.5
157
19
4-19
570
240
35
125
5”
254
250
215.9
186
19
8-22
745
240
48
150
6”
267
285
241.3
216
19
8-22
790
280
60
200
8”
292
340
298.5
270
20
8-22
990
320
85
250
10”
330
405
362
324
22
12-25
1175
360
139
300
12”
356
483
431.8
381
24.5
12-25
1390
450
194
Design AWWA C509-09 MSS SP70-1 Features Ductile Iron Body Outside stem and yoke (OS&Y) Bolted Bonnet Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated Inside and outside Maximum temperature 80°C Technical Specification Face to Face: ANSI B16.10 Flanges: ASME B 16.42 150LB Also available drilled: AS 2129 Table F AS 4087 PN21 AS 4331.1 PN16 ISO 7005-1 PN16 Hydraulic test to AWWA C509/API 598 Seat Test Pressure: 275PSI Shell Test Pressure: 375PSI Operating torque test
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
41
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S OV E RV I E W PULP - CHEMICAL - PAPER - CHEMICAL - PETROLEUM PROCESS - POWER - SEWERAGE - MINING Available to suit - ANSI 125LB, 150LB, 300LB, AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN6~16 and AS 2129 Table D to F Design: AS 6401, MSS 5081
DESIGN FEATURES (All types) BODY • Low Maintenance GATE • Flat edge on resilient seated valves and bevelled edge on metal seated valves. METAL SEAT DESIGN • Fully in field replaceable seat insert • Bi-directional flow • Heavy bevelled gate cuts through solids and slurries and cleans as it closes. • Line pressure further assists sealing of gate and seal. PTFE SEAT DESIGN • Fully in field replaceable seat insert. • Uni directional flow. • Drip tight shut off available. RESILIENT SEAT DESIGN • Fully in field replaceable seat insert. • Bi directional flow. • Drip tight shut off in preferred direction. • Bi-directional flow, Viton, EDDM, NBR and EPDM available. • Sealing is affected between the gate and seat, no pressure required for shut-off to occur. • Positively retained seat does not allow the seat to pull out or move within the body.
SERVICE ADC Series knifegate valves are linear shut off valves. These compact valves are available as manual with handwheel, or can be automated with a pneumatic cylinder actuator for remote operation. ADC Series valves are ideal for many applications in process industries including Pulp & Paper, Wastewater Treatment, Mining, Sugar Making and Chemical Processing. REPLACEABLE SEATS Seats in the ADC Series knife gate valves are backed with an o-ring to give the seat a self-compensating wear function. This results in excellent seat tightness and prolonged life cycle. When seats do wear and need replacement, maintenance to change the seats is easy and quick. Available seat materials include metal seated, EPDM seated and PTFE seated. GATE DESIGN Each gate is precision ground and hard Chrome plated as a standard. This provides superior abrasion and corrosion resistance. The arc shape design of the bottom of the gate is particularly suitable to provide strong cutting force for pulp and suspended particulates in media. GUIDING WEDGES Guiding wedges are point-located at the valve outlet, providing for a groove-free and smooth port. This reduces clogging or material build-up. EXTERNAL PACKING Packing gland and packing are externally located, so packing can be adjusted or replaced without removing the valve from the pipeline. DOUBLE STEM BEARINGS At the top of the yoke, our knife gate valves are equipped with two stem bearings for reduced torque and easy operation. PORT SHAPE OPTION Custom port shapes including V-port, triangle port and hexagon port are available.
FULL CONDUIT O-PORT Also full through conduit ‘O’ Port design is available.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
42
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S OV E RV I E W TECHNICAL PARAMETERS Nominal Diameter 2” (DN50) through 48” (DN1200) Flanging/Rating ANSI 125/150/300, AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN 6~35 and AS 2129 Table D to H. Connection Type Wafer pattern fully lugged. Temperature Metal Seat -20ºC to 230ºC, PTFE Seat -20ºC to 200ºC, EPDM Seat -20ºC to 120ºC, Viton Seat -20ºC to 200ºC, NBR Seat -20ºC to 900ºC Applicable Medium Pulp, sewage, coal slurry, syrup, slag. Leakage EPDM & NBR seat valves are leak tight in the preferred direction. As per MSS SP-61, AS 6401 standard. The maximum allowable leakage of metal seated knife gate valves is 40 ml/min/inch. For PTFE seated knife gate valves, tight shut off in lower pressures with a maximum leakage of 4 ml/min/inch. Elastomer seated are all drip tight shut off in the preferred direction. Precison Machined and Fitted seat and gate/body contact Precision machining tolerances ensure long life and leak tight seat and gate/body contact. Extra sealing ensured by an o-ring fitted to the side of the seat.
Gate Housing
Sleeved Slurry Version (ADC-SDF) Series
SEAT CONSTRUCTION Metal Seat
2
1
3
No.
Part Name
1
Body
2
Metal Seat
3
O-ring
4
Gate
Temperature
-20°C to 230°C
4
PTFE Seat (PTFE + Metal Backup)
1
2
3
4
5
No.
Part Name
1
Body
2
Retainer
3
O-Ring
4
Seat
5
PTFE Seat
6
Gate
Temperature
-20°C to 120°C
6
Viton/EPDM/NBR Seat
1
2
3
4
No.
Part Name
1
Body
2
Retainer
3
O-ring
4
EPDM/NBR Seat
5
Gate
Temperature
-20°C to 230°C
5
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
43
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S 22 21 20
13
19
12
18
11
17
10
16
9
15 8
7
6
5
4
14 3 2 1
MATERIALS LIST - MANUAL No.
Name
Qty(Pcs)
Material
1
Body
1
WCB, CF8, CF8M
2
Gate
1
SS410, SS304, SS316 + hard Chrome plating
3
Guiding Wedge
1
CF8, CF8M
4
O-Ring
1
NBR, Viton, EPDM
5
Seat
1
SS304, SS316 + hard Chrome plating, PTFE,EPDM
6
O-Ring
1
NBR, Viton, EPDM
7
Retainer
1
Q235, SS304, SS316
8
Socket Head Screw
9
Packing
1 set
PTFE, Graphite
10
Gland
1
WCB, CF8, CF8M
11
Connection Pin
1
SS304, SS316
12
Pillar
4
45# hard Chrome plating, SS304
13
Hexagon Nut
4
Q235, SS304
14
Hexagon Bolt
2
Q235, SS304
15
Hexagon Nut
2
Q235, SS304
16
Screw Rod
1
SS410
17
Nut
1
H59
18
Square Plate
1
WCB
19
Plane Bearing
2
GCr6
20
Flat Key
1
45#
21
Handwheel
1
WCB
22
Nut
1
45# anti-corrosion treated
SS304, SS316
Example only. Refer to as built drawing. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
44
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S
26
27
28
29
34
30
33 32 31
25 12
24
11 23
10
22
9
21
8
20 19
18 17 7
16 15
6 14
5 13
4
1
2
3
MATERIALS LIST - ACTUATED BODY PARTS
ACTUATOR PARTS
No.
Name
Qty
Material
No.
1
Body
1
18
2
Gate
1
3
Guiding Wedge
1
WCB, CF8, CF8M SS410, SS304, SS316 + hard Chrome plating CF8, CF8M
Qty
Material
1
WCB
19
Name Lower Cylinder Cover O-Ring
1
NBR, EPDM
20
Cylinder
1
Aluminium alloy with inner face PTFE coated or Q235 hard Chrome plating
4
O-Ring
1
NBR, Viton, EPDM
21
Washer
1
SS304
1
Q235
5
Seat
1
SS304, SS316 hard Chrome plating, PTFE, EPDM
22
Hexagon Bolt
6
O-Ring
1
NBR, Viton, EPDM
23
Connection Rod
1
45# Zinc plating
7
1
Q235, SS304, SS316
24
Nut
1
Q235 hard Chrome plating
SS304, SS316
25
Bushing
1
Composite material
9
Retainer Socket Head Screw Packing
PTFE, Graphite
26
Y-Ring
1
TPU (Polyurethane)
10
Gland
1
WCB, CF8
27
Piston Rod
1
45# hard Chrome plating
11
Pillar
4
45# hard Chrome plating, SS304
28
O-Ring
1
NBR, EPDM
12
Hexagon Nut
4
Q235, SS304
29
Piston
1
ZL102, Q235
13
Hexagon Bolt
2
Q235, SS304
30
Guiding Ring
1
Reinforced PTFE
14
Hexagon Nut
2
Q235, SS304
31
Gasket
1
PTFE
15 Connection Pin
1
SS304
32
Hexagon Nut
1
Q235
16 Connection Rod
1
45# hard Chrome plating, SS304
33
Q235
1
SS304
34
Adjusting Bolt Upper Cylinder Cover
1
17 Connection Pin
1
WCB
8
1 set
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
45
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S 1
2 3
Pneumatic Actuator (Double Acting)
4 5 7
6
8 9 10 11 12
Temperature Rating Minus 30°C to 70°C 13
Pressure Rating 300kPa to 700kPa Max
MATERIALS LIST No.
Description
Material
1
Cap
Carbon Steel/SS400/Aluminium
2
Tie Rod
Plated Steel
3
Casing
Aluminium alloy/Carbon Steel + HCR or PTFE
4
Piston
Carbon Steel/SS400
5
Rod Seal
Nitrile or Viton or PTFE
6
Wear Ring
Nylon
7
Seal
Nitrile or Viton
8
Rod
Hard Chromed Steel
9
Piston Bearing
Bronze
10
Top Flange
Carbon Steel/SS400/Aluminium
11
Cap
Carbon Steel/SS400/Aluminium
12
Lower Seals
Nitrile
13
Fasteners
316 S/S or B7
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
46
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS
H1
H2
D0
N-Th
D1 L
DIMENSIONS ADC SERIES (HANDWHEEL OPERATED)
(MM)
Size (mm)
Size (inch)
L
D0
H1 Full Closed
H2 Full Open
50
2”
48
200
290
350
80
3”
51
220
350
430
100
4”
51
220
436
535
125
5”
57
220
460
585
150
6”
57
280
510
660
200
8”
70
280
610
810
250
10”
70
280
765
1015
300
12”
76
380
820
1120
350
14”
76
450
970
1320
400
16”
89
500
1024
1424
450
18”
89
600
1235
1685
500
20”
114
600
1286
1786
600
24”
114
680
1235
1685
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
47
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS
P
N
Q
R
L
DIMENSIONS ADC SERIES (GEAR OPERATED)
(MM)
Size (mm)
Size (in)
L
N
R
Q
P
200
8”
70
964
200
310
650
250
10”
70
1064
200
310
800
300
12”
76
1210
260
310
860
350
14”
76
1563
260
310
1010
400
16”
89
1660
260
460
1150
450
18”
89
1810
260
460
1305
500
20”
114
1900
340
460
1420
600
24”
114
2100
340
460
1660
700
28”
130
2650
480
460
1950
800
32”
130
2900
480
460
2200
900
36”
140
3200
480
460
2400
1000
40”
140
3600
500
460
2610
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
48
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS D1
H
H1
D
L
DCA Non-Rising stem
DCB Non-Rising gate (Bonneted)
DIMENSIONS DCA/DCB SERIES Size (mm)
Size (inch)
DCA/DCB
DCA Non Rising Stem
DCB Bonneted
L
D
H
D1
H1
50
2”
48
180
300
180
330
65
2-1/2”
48
180
310
180
360
80
3”
51
220
373
180
390
100
4”
51
240
420
220
440
125
5”
57
260
460
240
510
150
6”
57
280
510
260
600
200
8”
70
300
610
280
700
250
10”
70
340
765
300
840
300
12”
76
380
820
340
960
350
14”
76
400
970
380
1100
400
16”
89
450
1024
400
1250
450
18”
89
530
1235
450
1380
500
20”
114
600
1286
530
1530
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
49
ADC SERIES
K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS
H
N
ØB
L
DIMENSIONS ADC SERIES ACTUATED Size (mm)
Size (in)
L
ØB
N
H
50
2”
48
160
120
430
65
2-1/2”
48
180
120
465
80
3”
51
200
120
592
100
4”
51
216
120
640
125
5”
57
245
145
715
150
6”
57
280
145
811
200
8”
70
340
180
955
250
10”
70
405
225
1200
300
12”
76
460
275
1322
350
14”
76
500
330
1537
400
16”
89
540
330
1805
450
18”
89
632
380
2200
500
20”
114
690
380
2600
600
24”
114
795
425
2960
Example only. Refer to as built drawing.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
50
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E F LOW R AT E S FLOW RATE (M3/H) FOR STANDARD PASSAGE - HEAD LOSS Size (mm)
Valve head losses (bar)
Size (inch)
0.2
0.4
0.6
0.8
1
50
2”
93
134
165
185
206
65
2-1/2”
129
180
216
268
309
80
3”
191
309
371
422
494
100
4”
443
618
721
824
927
125
5”
700
927
1133
1339
1545
150
6”
927
1339
1545
1906
2060
200
8”
1597
2369
2987
3399
4017
250
10”
2472
3502
4429
5150
5665
300
12”
4120
5665
6798
7828
8755
350
14”
5335
7372
8730
9700
11640
400
16”
6693
9312
11640
13580
15520
450
18”
8342
12610
14550
16490
18430
500
20”
9700
14550
17460
19400
22310
600
24”
14550
19400
25220
29100
33950
700
28”
17460
29100
36860
42680
48500
800
32”
25220
38800
48500
52380
58200 77600
900
36”
34920
50440
61110
67900
1000
40”
46560
62080
77600
87300
97000
1200
48”
62080
87300
106700
121250
145500
FLOW RATE (M3/H) WITH DEFLECTION CONES - HEAD LOSS Valve head losses (bar)
Size (mm)
Size (inch)
0.2
0.4
0.6
0.8
1
50
2”
33
47
58
66
72
65
2-1/2”
54
74
93
101
118
80
3”
72
95
124
139
165
100
4”
144
185
247
288
330
125
5”
206
319
412
464
525
150
6”
340
464
577
628
721
200
8”
639
876
1030
1236
1442
250
10”
876
1288
1545
1648
1957
300
12”
1236
1751
2060
2575
3090
350
14”
1455
2037
2910
3104
3783
400
16”
2231
3492
4365
4947
4656
450
18”
3201
4850
5529
6208
7275
500
20”
4074
5820
7178
7954
9215
600
24”
5820
7760
9312
11155
12610
KV VALUE Size (mm)
50
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
Size (in)
2” 2-1/2” 3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
28”
32”
36”
40”
48”
Standard
206
309
494 927 1545 2060 4017 5665 8755 11640 15520 18430 22310 33950 48500 58200 77600 97000 145500
Deflector “V” cone
72
118
165 330 525
65
721 1442 1957 3090 3783 4656 7275 9215 12610
-
-
-
-
-
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
51
ADC SERIES
K N I F E G AT E VA LV E TO RQ U E , S T E M S I Z E & C V
STEM DIA & TORQUE & CV ADC SERIES Valve Size NB (mm) Description Material Rating
Item
STEM O.D.
NEOPRENE BI-DIRECTIONAL
KNIFE GATE VALVE
METAL TO METAL
25
40
50
65
80
100
150
200
250
300
350
600
750
-
-
5/8”
5/8”
3/4”
5/8”
1”
1-1/8” 1-1/4”
1-3/8”
1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”
-
0.125 0.125 0.167 0.167 0.200 0.200 0.200
0.250
0.250
-
PITCH AND LEAD
150#
150#
150#
400
450
0.250 0.250 0.250 0.250
THREADS PER INCH
-
-
8
8
6
6
5
5
5
4
4
4
4
4
4
-
NUMBER OF TURN TO OPEN
-
-
18.0
22.0
20.0
25.4
31.5
41.8
51.6
49.3
55.6
61.9
69.8
77.8
93.5
-
TORQUE <ft. LB>
-
-
5
6
7
11
17
30
48
70
98
114
164
224
290
-
FLOW FACTOR: Cv
-
-
210
360
560
1200 3500 5700 8600
11700
14700 18000 21600 25400 32800
-
STEM O.D.
-
-
-
-
3/4”
7/8”
1-1/8” 1-1/4”
1-3/8”
1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”
-
PITCH AND LEAD
-
-
-
-
0.167 0.167 0.500 0.200 0.200
0.250
0.250
-
THREAD PER INCH
-
-
-
-
6
6
5
5
5
4
4
4
4
4
4
-
NUMBER OF TURN TO OPEN
-
-
-
-
20.0
25.4
31.5
41.8
51.6
49.3
55.6
81.9
69.8
77.8
93.5
-
TORQUE <ft Lb>
-
-
-
-
8
13
20
34
80
81
100
136
180
224
290
-
FLOW FACTOR: Cv
-
-
-
-
627
1380 4000 6510 9300
12400
15600 18900 22500 26000 34000
-
STEM O.D.
-
-
5/8”
5/8”
3/4”
7/8”
1-1/8” 1-1/4”
1-3/8”
1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”
-
PITCH AND LEAD
-
-
0.125 0.125 0.167 0.167 0.200 0.200 0.200
0.250
0.250
-
THREAD PER INCH
-
-
8
8
6
6
5
5
5
4
4
4
4
4
4
-
NUMBER OF TURN TO OPEN
-
-
18.0
22.0
20.0
25.4
31.5
41.8
51.6
49.3
55.6
61.9
69.8
77.8
93.5
-
TORQUE <ft Lb>
-
-
5
6
7
11
17
30
48
70
98
114
164
224
290
-
FLOW FACTOR: Cv
-
-
195
320
500
1100 3200 5400 7900
10700
13800 17000 20000 24000 31000
-
1”
1”
0.250 0.250 0.250 0.250
0.250 0.250 0.250 0.250
For DCNP Series see other table. This is a ready reckoner guide only. Data varies according to model variation.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
52
500
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
ADC SERIES
K N I F E G AT E VA LV E S E AT & C Y L I N D E R S E L E C T I O N FEATURES OF RESILIENT SEAT Following is general information and materials required for special application should be specified.
Common Name
ASTM Code
Max. Temp
Mild Abrasion
Aging
Water Oil Resistance Resistance
Solvent
Strong Acid
Weak Acid
Strong Alkali
Weak Alkali
Buna-N
NBR
93°C
Ø
o
Ø
Ø
o~X
X
Ø
Ø
Ø
Neoprene
CR
93°C
Ø
Ø
Ø
o
X
X
o
Ø
Ø
Natural Rubber
NR
65°C
Ø
Ø
Ø
X
X
X
Ø
Ø
Ø
EPT
EPDM
121°C
Ø
Ø
Ø
X
X
∆
o
∆
Ø
Silicon
Si
149°C
Ø
Ø
Ø
X~o
o
X
Ø
Ø
Ø
Viton
FPM
149°C
o
o
Ø*
Ø
Ø~X
Ø*
Ø
Ø
Ø
PTFE
D-1457
149°C
Ø**
Ø
Ø
Ø
Ø
Ø
Ø
Ø
Ø
Note: Ø Excellent, o Good, ∆ Fair, X Poor
* Cold only, not hot. **High impact resistant.
SIZING INFORMATION FOR HEAVY DUTY AIR CYLINDER OPERATOR ADC SERIES Cylinders for air, oil and water for Knife Gate Valves with line differential pressures of 276 kPa. through 552 kPa. This is a rough estimating guide. Actuator Air Supply Valve Size (mm)
276 kPa. Air
345 kPa. Air
414 kPa. Air
483 kPa. Air
552 kPa. Air
621 kPa. Air
689 kPa. Air
Valve Cylinder Size Size R M O (in)
Cylinder Size
Cylinder Size
Cylinder Size
Cylinder Size
Cylinder Size
Cylinder Size
R
O
R
M
O
R
M
O
R
M
O
R
M
O
R
M
O
76
76
102
76
76
102
76
76
76
64
64
76
64
64
76
76
M
80
3”
127 102 102
102 102 102
102
100
4”
152 127 127
127 127 127
127 102 102
127 102 102
102 102 102
102 102 102
102
150
6”
203 152 152
152 152 152
152 127 127
152 127 127
127 127 127
127 127 127
127 102 102
200
8”
254 203 203
203 203 203
203 203 203
203 152 152
152 152 152
152 152 152
152 127 127
250
10”
305 254 254
254 254 254
254 203 203
203 203 203
203 203 203
203 203 203
203 152 152
300
12”
356 305 305
305 254 254
305 254 254
254 254 254
254 203 203
254 203 203
203 203 203
350
14”
406 356 356
356 305 305
305 305 305
305 254 254
254 254 254
254 254 254
254 203 203
400
16”
406 406 406
356 356 356
356 305 305
305 305 305
305 254 254
305 254 254
254 254 254
450
18”
406 406
406 406 406
356 356 356
356 305 305
356 305 305
305 305 305
305 254 254
500
20”
406 406
406 406 406
356 356 356
356 356 356
356 305 305
305 305 305
600
24”
406 406
406 406 406
406 356 356
356 356 356
“R” indicates resilient-seated valve “M” indicates metal-seated valve “O” indicates one side resilient-seated valve This is a “ready reckoner” for ‘ADC’ series - but is a guide only. Cylinder size varies depending on model*, pressure, seat type, configuration and media. For slurry service next size up is required, please consult us. Special slurry design valve required.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
53
DCNP SERIES
K N I F E G AT E VA LV E - M O D E L D C N P OV E RV I E W - U N I - D I R E C T I O NA L DESIGN Flanging ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 Pressure/Class Rating PN10 Rated Body. Long Term Maximum Packing & Seat Rating: 10 bar to 250NB 7 bar 300 ~ 450NB 4 bar 500 ~ 600NB
Stainless Steel Stem Cover
Double Row Thrust Bearings
Face to Face Dimensions AS 640I & MSS SP-81 Test Standards MSS-SP71, ISO 5208, MSS SP-SP61 Pressure/Temperature Rating Seat NBR 10 bar -10 to 90ºC EPDM 10 bar -10 to 120ºC Viton 10 bar -10 to 200ºC PTFE 10 bar -10 to 200ºC Metal to Metal 10 bar -10 to 200ºC
Stainless Steel Fixtures
Stainless Steel Tie Rods Epoxy Coated
Aluminium Case
Optional Stainless Steel Housing Stainless Steel Support Plate
Stainless Steel Fixtures
Slots to Facilitate Limit Switches
Optional Stainless Steel Safety Guards (Manual & Actuated Versions)
Adjustable solid tipped PTFE Gate Scraper Guides for tight shut off Hard Chrome Plated Gate for Longer Life
Resilient seated uni-directional valves are tested leak tight up to 4 Bar (Elastomer) and 2.8 Bar (PTFE) on seat. The Flowturn DCNP is one of the only Knife Gate designs in the world offering a rugged and flexible PTFE seated valve with a tight shut-off. Above 4 Bar these pressures seat leakage rate is estimated at up to 2.66 drops/minute/inch (0.11 drips/minute/DN) as per MSS-SP61. However an actual seat test can be performed above 4.0 Bar if required. Special packing systems and bonnet designs are available for high pressure applications. Flow direction is from the oposite side of the valve for the seat This provides superior shut-off by pressure energising the gate against the seat and also protects the seat.
54
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DCNP SERIES
K N I F E G AT E VA LV E - M O D E L D C N P STANDARD DESIGN FEATURES Bevelled edge uni-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering tight shut off (resilient seat) clockwise close on-off operation. The DCNP Model has solid PTFE faced energised adjustable gate pressure scraper blocks, multi row composite packing system and double row stem bearings. Stainless steel safety guards and stem protector are also available.
BODY • Cast-in gate guide claws ensure a tight enegised seal and eliminates potential valve shut-off clogging while avoiding seat damage. • Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut off for different media/temperature and pressure applications. • Adjustable solid PTFE tipped stainless steel gate scraper guides minimise the chance of leakage over a longer period and eliminates metal-metal contact between gate and body.
GATE • Bevelled knife edge provides strong cutting stress and tight sealing. • Gate surface is polished and hard chrome plated both sides.
SEAT • Precision machined side-entry seat is replaceable, reducing the cost of maintenance. Additional seat retainer o-ring on PTFE and metal seat version prevents leakage. • L-shape replaceable seat retainer locks seat into valve body and protects seat side from media.
OTHER FEATURES • Stainless steel safety guards (optional). • Stainless steel stem cover tube. • Two roller thrust bearings minimises torque for operation. • Grease nipple to ease bearing lubrication (optional). • Stainless steel bearing housing (optional).
APPLICATIONS Dependant on Body/Seat/Configuration - Pulp and Paper/Mining/Waste Water Treatment/Chemical Plants/Power Plants/Steel Industry/Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag (not recommended for Air/Gas).
OPTIONS • V shape / Triangle port. • Bi-directional. • Special alloys. • Non-rising stem. • Limit switches. • Anti-clockwise close. • Extensions.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
55
DCNP SERIES
K N I F E G AT E VA LV E - M O D E L D C N P MATERIALS
16
Item
15
17
12
13
21 10 8
7
9
11 6
4 5 2 3 20 1 2A
Part Name
Material
1
Body
CF8M/CF8/WCB+FBE
2
Seat Retainer
SS316/SS304/WCB+FBE
2A
Seat Retainer Tension Screws
3
Seat
4
Gate
5
Adjustable Gate Guide
SS304/SS316+Solid PTFE
6
Packing Multi Layer
PTFE Braided+Silicon+ PTFE Sheet
7
Bolts
A2-70 SS/A4-70 SS
8
Pin
SS304
9
Gland
CF8M/CF8/WCB+FBE
10
Stem
SS304/2CR13
11
Support Plates
SS304
12
Bearing Housing
SS316/304/WCB+FBE
13
Bearings
SS440
15
Handwheel
Epoxy Coated Iron
16
Stem Cover
SS304
17
Grease Fitting
C95200+2P
20
O-Ring*
21
Stem Drive Nut
A2-70 SS/A4-70 SS Metal STL#6/HCr/NBR/PTFE/EPDM/Viton SS304/SS316+HCr
EPDM/NBR/Viton Brass/SS304
* PTFE and metal seat version.
PACKING AREA 6 5
PTFE Sheet
Silicon Sheet
Braided PTFE Silicon Laced PTFE Sheet
SEAT AREA 2A
2
56
GATE TENSION GUIDE
GUIDE CLAWS
20
3
5
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DCNP SERIES
K N I F E G AT E VA LV E - M O D E L D C N P MATERIALS LIST - MANUAL OPERATED Material
Item Part Name Seat Retainer Tension Screw
3
Seat
4
Gate
5
Adjustable Gate 5Item Guide Part Scraper Adjustable A2-70/A4-70+PTFE Name Gate Guide Bolt Material A2-70/A4-70+PTFE SS + Solid PTFE 61Tip Packing PTFE+SI Body Multi Layer CF8M/CF8/WCB+FBE
6
2 Packing Multi Layer
7
Bolt
8
Pin
SS304 CF8M/CF8/WCB+FBE SS304 Epoxy Coated Iron SS304/2CR13
13
Bearings
14
Bearing Cover
15
Handwheel
16
Stem Cover
17
Grease Fitting
18
19 Bevel Gear (Ratio 4.5:1) & Weights Safety Guards Dimensions
19
Bevel Gear (Ratio 4.5:1)
20*
O-Ring*
17 12 18 13
Grease Fitting Bearing Housing Safety Guards Bearings
19 14
Bevel Gear (Ratio 4.5:1) Bearing Cover
15 20
Handwheel O-Ring
16 21
Stem Cover Drive Nut
SS304 Brass/SS304
17
Grease Fitting
C95200
18
Safety Guards
SS304
Stem Drive Nut
21
Stem Drive Nut
H
PCD ød1
A
EPDM/NBR/Viton
n-ød1
AS2129 Table D/AS4087 CL14/16
h1
h2
2-M16
–
(MM & KG) 9
T Weight (Kg)
16
–
`
19
–
–
`
11
–
–
–
(Kg)
Brass/SS304
48
345
127
103
75
2-M16
2-M16
100
L
H
50
48
302
65
48
345
80
51
365
100
51
410
125
57
460
150
57
505
200
70
615
250
70
740
300
76
840 970
PCD 125
51
410
178
154
105
2-M16
2-M16
n-ød1 186 130 n-ød2 2-M16 90 60 2-M16 211 158 2-M16 2-M16 2-M16 103 75 2-M16 266 210 2-M16 122 90 2-M16 2-M16 2-M16 324 260 2-M20 154 105 2-M16 2-M16 2-M16 378 310 4-M20 186 130 2-M16 2-M16 429 360 2-M16 4-M24 211 158 2-M16 463 385 6-M16 4-M24 2-M16 266 210 2-M16 489 415 4-M24 324 260 2-M20 2-M16 6-M16 532 465 4-M24 378 310 4-M20 2-M16 609 515 6-M16 6-M24 429 360 4-M24 720 615 6-M20 6-M27 2-M20 463 385 4-M24
h1 6-M16 2-M16 6-M16 2-M16 6-M16 2-M16 6-M20 2-M16 8-M20 6-M16 8-M24 6-M16 8-M24 6-M16 8-M24 6-M20 8-M24 8-M20 10-M24 8-M24 10-M27 8-M24
øD1460 øD2 57 210 48 302 114 5790505 60 235 48 345 127 70 615 292 51103365 75 146 70 740 356 51 410 178 122 90 76 840 406 57 460 210 76154970 105 470 57 505 235 76186 1020 130 495 70 615 292 89 1060 521 70211740 158 356 89 1265 584 76 840 406 2661375 210 114 641 76 970 470 114 756 3241570 260 76 1020 495
50 150 114 65 200 80 127 250 100 146 300 125 178 350 150 375 210 200 400 250 235 450 300 292 500 350 600 356 375 Up to 1200NB refer310 drawing4-M20 8-M20 406 1060 521 489 415 4-M24 400 89378
470 450
– -–– – -– – -–– – -– – -–– -––
-–
–-
78 – 43.0
–
–
–
–
–
265 112 300 5062.0 – 145
–
–
30 -
238 35112.0
1810 1950 2205 -
8-M24
-–
8-M24 -
1810 -
30 15 15 -
-
20 –Weight 9 ` 25 – 9.0 ` 11 – 43 12 ` 11.0 – 62 16 – 12.0 – 78 – 20 112 – 16.0 – 25 145 – 20.0 – 43 – 154 62 – 25.0 35
78.0 154
76
1020
500 495
114 1375
463
641 609 515 6-M24 385 4-M24 8-M24
10-M24
-
1950
-
15
400
89
1060
521
489
415 4-M24 8-M24
-
2205
-
85
10-M27
-
15
-
50
154.0
450
89
1810
584
532
465 4-M24 8-M24 1265
30
35
238.0
500 114 1950
641
609
515 6-M24 10-M24 1375
15
85
265.0
600 114 2205
756
720
615 6-M27 10-M27 1570
15
50
300.0
700 114
-
845
809
710 8-M27 12-M27 1710
15
50
510.0
750 114
-
927
888
725 8-M30 12-M30 1820
15
50
580.0
800 114
-
984
942
790 8-M33 12-M33 1950
15
50
640.0
900 114
-
1092 1050
860 10-M3314-M33 2100
15
50
850.0
1000 114
-
1175 1133
980 10-M3314-M33 2300
15
50
1100.0
1200 114
-
1410 1368 1180 14-M3318-M33 2650
15
50
1680.0
720
Up to 1200NB refer drawing
615
6-M27
G
A
265 145.0
15
A-A
I
16
T
19
G
15 11
18 21 h1
H
10
T
8 9
B
7
11 6
18 1 n-ød1
h1
H
C
5
10
2A 8
85
375
756
A
21
238
76
114 1570
532 465 8-M24 4-M24 4-M24
16
–T – –– – –– –– – –– –– – –-
350
600
89429 1265 360 584
h2–
3
A-A
I
L
n-ød2
51 365 146 122 Table 90 2-M16 2-M16 CL14/16 12KG) 80 – – (MM ` & DIMENSIONS &NB WEIGHTS AS2129 D*/AS4087 L H PCD ød1 ød2 n-ød1 n-ød2 h1 h2 T Weight
NB
A
EPDM/NBR/Viton
20 2
Brass/SS304
ød2
FLOW
L
n-ød2
(MM & KG)
Assembly
Dimensions 48 90 60 2-M16 * Metal and PTFE seat version only.302 114 & Weights 50 65
5
SS304
C95200 SS304
20 2 2A 3 4
n-ød2
Assembly SS304
Assembly SS304
FLOW
5
n-ød1
Coated Iron EPDM/NBR/Viton EpoxyEpoxy Coated Iron
20 O-Ring AS2129 Table D/AS4087 CL14/16
L
6
1
C95200 SS304/316/WCB+FBE SS440 SS304 SS440
2A 8 4 7
9
5
SS316/SS304/WCB+FBE SS304
5
10
H
PCD ød1
Handwheel Stem Stem Cover Support Plates
12
NB
n-ød1
SS440 SS304 SS304/2CR13
15 10 Bearing Housing 11 16
7
11 6
PCD ød1
Support Plates
18 1
CF8M/CF8/WCB+FBE SS304/316/WCB+FBE A2-70 SS/A4-70 SS
8
12 9
NB
Bearing Housing Bolt Bearings Pin Bearing Cover Gland
13
ød2
12 7 13 8 14 9
SS304/2CR13 A2-70/A4-70+PTFE SS304 SS304 PTFE+SI
17 10
5
B
9 6
1 n-ød1
4 7 5
CFLOW
NB
Stem Adjustable Gate Guide Bolt Support Packing Plates Multi Layer
H
SS304 Metal HCr/NBR/PTFE/EPDM/Viton A2-70CF8M/CF8/WCB+FBE SS/A4-70 SS SS304/SS316+HCr
16
PCD
11
A2-70 SS/A4-70 SS
SS304/SS316/WCB+FBE Braided PTFE+Silicon+PTFE Sheet
14 11
øD2
10 5 11 6
18 15
20 2A 2
n-ød2
300
3 4
5
n-ød2
NB
Bolt Seat Retainer Pin Seat Gland Gate
13
21 12
SS304/SS316+HCr
8 3 9 4
A-A
17
PCD
Stem
A
16
h2
Gland
15
h2
9 10
14
øD2
Gate
4
7
21
21
A2-70Material SS/A4-70 SS 1 Body CF8M/CF8/WCB+FBE Metal STL#6/HCr/NBR/PTFE/EPDM/ 2 Seat Retainer SS304/SS316/WCB+FBE Viton Materials 3 SeatList Manual Operated Metal HCr/NBR/PTFE/EPDM/Viton SS316/SS304+HCr
NB
2A
A-A
ød2
2
CF8M/CF8/WCB+FBE Materials List Manual Operated Seat Retainer SS316/SS304/WCB+FBE
A
Body
øD1
Part Name
1
øD1
Item
L
FLOW
20
A
2 3 L
A
* Will also fit between Table E flanging all sizes (except 100NB, 250NB, 450NB)
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
57
PTFE A2-70 SS
O-Ring
NBR/Viton
NBR/Viton
A
Item
Part Name
50mm~300mm
1
Piston Rod
Steel+Hardchrome
18 350mm &O-Ring ABOVE 19 Shaft Bearing Steel+Hardchrome
3
Wear Ring
PTFE+Cu
PTFE+Cu
4
O-Ring
NBR/Viton
NBR/Viton Dimensions & Weights Actuated Valve
5
Adjustable Gate Guide Bolt
A2-70/A4-70+PTFE
A2-70/A4-70+PTFE
6
O-Ring
NBR/Viton
7
Piston
Aluminium Alloy
NBR/Viton NB H Cr Plated WCB
8
Cylinder Tube
Aluminium Alloy
10
O-Ring
NBR
11
Stroke PartAdjuster Name
A2-70 SS
2 Bottom Cover Epoxy Coated Steel DCNP/DCNP-B SERIES
20 Coated ShaftSteel Seal Epoxy
n-ød1
NBR/EPDM/Viton
NBR/EPDM/Viton
Brass
Brass
Polyurethane
Polyurethane
A-A
13
NB
A2-70 SS
øD2
PTFE
Bolt
øD1
17
Scraper Seal
PCD
15
Materials List Double Acting Actuator 16
n-ød2
(MM & KG)
K N I F E G AT E VA LV E - AC T UATO R D C N P / D C N P - B 60
F1/4
6.3
15.0
75
F1/4
6.3
17.0
100
85
F1/4
6.3
18.0
12
Cover Caps
100
105
F1/4
6.3
22.0
9.2
29.0
150 Epoxy 125 Coated 160 Steel F3/8
9.2
34.0
195
160 210 PTFE+Cu
F3/8
26.0
69.0
240
200
260
F3/8
39.0
101.0
1320 280 300 NBR/EPDM/VitonNBR/Viton NBR/EPDM/Viton 1510 280 350 Brass Brass 1610 395 375 NBR/Viton Polyurethane Polyurethane 1650 395 400
250
310
F3/8
60.0
138.0
98.0
210.0
280 410 F3/8 NBR/Viton
103.0
230.0
13
2
14Bottom Seal Cover Retainer
SS304
760 SS304 150 Steel Epoxy Coated
3
15
Scraper Seal
PTFE
4
17O-Ring O-Ring
16
Bolt
PTFE 950 200 PTFE+Cu A2-70 250 SS 1135
5
18O-Ring O-Ring
6 7 8 9 10 11
1045+Hardchrome/304SS 1045+Hardchrome/304SS 150 125 135 F1/4 125 SS 680 A2-70
A2-70 SS
Wear Ring
19
400mm & ABOVE
615Steel 120 100Coated Epoxy
Epoxy Coated Steel
1
Piston Rod Tie Rod
120
50mm~300mm
A2-70 SS
NBR/Viton NBR/Viton
NBR/Viton
Shaft Bearing
O-Ring Shaft Seal
20
Piston
Aluminium Alloy 450
1850
n-ød1
NBR/Viton
NBR/Viton 250 360 F3/8 300
410
F3/8
103.0
250.0
300
n-ød2 F3/8 460
126.0
310.0
320
510
F3/8
136.0
347.0
F3/8
146.0
392.0
Cr Plated 1045
395
Cr Plated 1045
Dimensions & Weights Actuated Valve (MM & KG) Cylinder Tube Aluminium Alloy2010 423 500
320 A2-70 610
H
11
20
7 4
A2-70 SS
Actuator Weight
80
60
13
505
Tie Rod
100
80
75
F1/4
6.3
17.0
14
80
545
120
100
85
F1/4
6.3
100
100
105
F1/4
SS304 6.3
18.0
15
680Seal150 Scraper 125
125
135
F1/4
9.2 PTFE
29.0
16
150 Bolt
760
150
125
160
F3/8
A2-709.2SS
34.0
A2-70 SS
20
17
200
950
195
160
210
F3/8
26.0
69.0
8
19
18
250
1135
V-Ring1320 300
240
200
260
F3/8
39.0
101.0 138.0
Polyurethane
98.0 Brass
210.0
Brass
6
F3/8 103.0 EPDM/NBR/Viton
230.0
EPDM/NBR/Viton
3
14
2
16
O-Ring
F1/4 6.3 Epoxy Coated Steel 15.0 Epoxy Coated Steel
NBR/Viton
280
250
310
Polyurethane F3/8 60.0
19
1510 280 350 Shaft Bearing
250
360
F3/8
20
375
1610 Shaft Seal
395
280
410
400
1650
395
300
410
450
1850
395
300
500
2010
423
320
600
2300
423
320
11 A2-70 SS
13
SS304
12
10
F3/8
103.0
250.0
460
F3/8
126.0
310.0
510
F3/8
136.0
347.0
610
F3/8
146.0
392.0
2
16
B 15
L
18
NBR/Viton
7
FLOW
Exploded View B
PTFE
9
14
A A-A
65
22.0
3
1/4” Air
457 50 Cover Caps100
A2-70 SS
FLOW
6
Bi-Directional
1
12
Seal Retainer 615 120
Uni-Directional
5
NBR NBRmay be requiring air supply 4 bar to 7 bar Refer to APV sizing large cylinder Cylinder Valve guide, &
Cylinder Stroke Air Connect Weight Stroke Adjuster Bore A2-70 SS
17
9
A2-70 600
W
18
19
8
O-Ring NB H
423
12
10
Bolt
2300
Explod
13
NB
80
øD2
100
9 Bolt A2-70 MATERIALS LIST - DOUBLE ACTING ACTUATOR 100 80
Item
A A-A
øD1
Cr Plated WCB 457 50 A2-70 505 65 NBR 80 A2-70 SS 545
Cylinder Stroke Air Cylinder Valve & Bore Connect Weight Actuator Weight
PCD
W
17
4 5
B 15
1
Refer to APV sizing guide, large cylinder may be requiring air supply 4 bar to 7 bar
1/4” Air Connection
DIMENSIONS & WEIGHTS - ACTUATED VALVE
(MM & KG) Valve & Actuator Weight
W
NB
H
Cylinder Air Actuator Cylinder Materials List Double Acting W Bore Stroke Connect Weight
50
457
Part Name 60 100 Item 80
65
505
80 100
100 2
80 75 Bottom Cover
545
120 3
Wear Ring 85 100
PTFE+Cu F1/4
615
120 5
100 105 Adjustable Gate
150
150
780
150 7
200
950
195
250
1135
240 10
300
1320
280 12
250 310 Cover Caps
350
1510
395 13
Tie Rod 300
375
1610
400 450
6
125
135
125 Piston
160
O-Ring
8
11
6.3
22.0
F1/4
9.2
29.0
NBR/Viton
A2-70/A4-70+PTFE
A2-70/A4-70+PTFE
NBR/Viton
NBR/Viton
F3/8 Alloy Aluminium Aluminium Alloy
Bolt
A2-70
210
O-Ring 200
260
NBRF3/8
Stroke Adjuster
A2-70 SS
360
Cr Plated WCB
26.0
69.0
39.0NBR
101.0
A2-70
A2-70 SS
F3/8
60.0Epoxy Coated Steel 138.0
A2-70 SS F3/8
A2-70 SS 103.0
300 410 Scraper Seal
F3/8 PTFE
103.0 PTFE
230.0
1650
395 16
Bolt 300
410
A2-70 SS F3/8
A2-70 SS 103.0
250.0
2005
423 18
350 O-Ring
460
2285
19
423 440
20
NBR/Viton
Brass
Shaft Seal
Polyurethane
400
510 610
NBR/Viton
n-ød1
F3/8 136.0 320.0 NBR/EPDM/Viton NBR/EPDM/Viton
Shaft Bearing
350
SS304
215.0
395 15
O-Ring
H
Epoxy Coated Steel SS304
17
13
9.2Cr Plated WCB 34.0
F3/8
Seal Retainer
2385
14
F1/4
NBR/Viton
Cylinder Tube
160
9
18.0
F3/8 F3/8
Brass 138.0
Polyurethane
146.0
& Weights Refer to APV sizing guide.Dimensions Air supply 4 bar to 7 bar Actuated Valve
Uni-Directional
360.0 392.0
FLOW
NB
Guide Bolt
6.3PTFE+Cu
øD2
O-Ring
Steel+Hardchrome
F1/4 17.0 Epoxy Coated Steel 6.3Epoxy Coated Steel
øD1
4
680
600
6.3350mm & ABOVE15.0
Steel+Hardchrome
125
500
50mm~300mm F1/4
Piston Rod
PCD
1
A-A
A
Bi-Directional
FLOW
n-ød2
(MM & KG)
L
58
NB
H
W
50
457
100
80
60
F1/4
6.3
15.0
65
505
100
80
75
F1/4
6.3
17.0
80
545
120
100
85
F1/4
6.3
18.0
100
615
120
100
105
F1/4
6.3
22.0
125
680
150
125
135
F1/4
9.2
29.0
150
760
200
950
195
160
210
F3/8
26.0
69.0
250
1135
240
200
260
F3/8
39.0
101.0
A A-A
Cylinder Stroke Air Cylinder Valve & Bore Connect Weight Actuator Weight
11 10
150 125 160- Iron F3/8 Diaphragm, 9.2 34.0Gate, Globe & Check Valves FLOWTURN
8
Exploded View B
13 12
18 20 19
DCNP-B SERIES
K N I F E G AT E VA LV E - M O D E L D C N P - B OV E RV I E W - B I - D I R E C T I O NA L DESIGN Flanging ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 Pressure/Class Rating PN10 Rated Body. Long Term Maximum Packing & Seat Rating 10 bar to 250NB 7 bar 300 ~ 450NB 4 bar 500 ~ 600NB
Double Row Thrust Bearings
Face to Face Dimensions AS 640I & MSS SP-81 Test Standards MSS-SP71, ISO 5208, MSS SP-SP61 Pressure/Temperature Rating Seat EPDM 10 bar -10 to 120ºC Viton 10 bar -10 to 200ºC
Stem Cover
Stainless Steel Bearing Housing & Grease Nipple Stainless Steel Safety Guards Support Plate Slots to Facilitate Limit Switches Integral Body Hard Chrome Plated Stainless Steel Gate for Longer Life
REPLACEABLE SEATS Encapsulated Bi-directional seats ensure water tight shut-off in both directions. When seats do wear and need replacement, replacing the seat is easy. GATE DESIGN Each gate is precision ground and hard chrome plated as a standard. This provides superior abrasion and corrosion resistance. The edges are polished flat. GUIDING GUIDES Gate guides at the valve inlet and outlet (top & bottom) ensure alignment of gate throughout it’s travel. DOUBLE STEM BEARINGS (Handwheel operated only) At the top of the yoke, our knife gate valves are equipped with two stem bearings in a stainless steel housing and a grease nipple for reduced torque and easy operation. PACKING Proprietary multi-layer composite packing system ensures tight shut-off across a wide temperature range. Packing is fully adjustable and for non-hazardous service can be replaced without removing valve from line provided the line has been isolated and the valve is not under pressure. For air or gas applications, some packing leakage will occur, especially at higher pressures.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
59
DCNP-B SERIES
K N I F E G AT E VA LV E - M O D E L D C N P - B STANDARD DESIGN FEATURES Bi-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering true bi-directional tight shut off (resilient seat) clockwise close on-off operation. The DCNP-B model has multi row composite packing system and double row stem bearings (handwheel operated only). Stainless steel safety guards and stem protector are also included. Suitable for pulp, sludge, water, chemicals, bio-mass, slurry, bio-gas (not air tight). The gate is fully guided in the body throughout its entire travel to provide true bi-directional service.
BODY • Mono block integral body for extra strength and leak tightness. • Cast-in gate guide claws (top & bottom) ensure a tight energised seal and eliminates potential valve shut-off clogging while avoiding seat damage. • Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut-off for different media/temperature and pressure applications. • Suitable for dead-end service. • Fully lugged design provides improved body strength & rigidity. • Integral body ensures no shell leakage. • Full port design minimises pressure drop and maximises flow capacity.
GATE • Gate surface is polished and hard chrome plated both sides. • Polished flat both faces and edges all around seating surface. The machining of the body inside, allows for more control in the different dimensions tolerances. This machining results in a perfect adjustment of the body with the gate and seal, reducing the required torque to maintain the tightness and avoiding any build-up of solids that could prevent the valve from closing. The valve design allows an end-of-line installation. Full port design in all cases for greater flow capacity and minimal pressure drop. The gate is guided on the whole stroke to ensure bi-directional shutoff.
SEAT • Precision design side-entry seat is replaceable, reducing the cost of maintenance. • Replaceable seat is encapsulated into the integral valve body and ensures bi-directional flow. • For air or gas applications leakage will occur especially at higher pressures. • Seat is encapsulated into the body in contact with the gate all over its perimeter. This layout provides an adequate water tightness and seamless liquid flow in both directions. The seat is protected by the body itself.
OTHER FEATURES • Stainless steel safety guards • Stainless steel stem cover tube • Grease nipple to ease bearing lubrication • Two roller thrust bearings minimises torque for operation. with stainless steel bearing housing (handwheel operated only).
APPLICATIONS Dependant on Body/Seat/Configurations - Sludge, Storm Tanks/Mining/Waste Water Treatment/Chemical Plants/Power Plants/Steel Industry/Aquaculture/Sewerage/Syrup/Sugar Manufacturing and Chemical Processing and bio gas (not air tight shut-off). Industry/ Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag/Sugar Manufacturing and Chemical Processing (not recommended for Air/Gas).
60
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DCNP-B SERIES
K N I F E G AT E VA LV E - M O D E L D C N P - B MATERIALS Item
16
16
15
8
7
18
9
11 6
4 7
7
3 1
Gate
6
Packing Multi Layer
7
Bolts & Nuts
8
Pins
9
Gland
10
Stem
11
Support Plates
12
Bearing Housing
SS304
13
Bearings
SS440
14
Bearing Cover
SS304
15
Handwheel
Epoxy Coated Iron
16
Stem Cover
SS304
17
Grease Fitting
C95200+ZP
18
Safety Gate Guards
19
Gearbox
19A
Grease Fitting
4
Braided PTFE+Silicon+PTFE Sheet A2-70 (SS304) SS304 ASTM A216 WCB
ASTM A216 WCB+FBE
2CR13SS (420SS)
Stem Drive Nut
Steel+FBE
Q235 Steel+FBE
SS304
Aluminium Bronze
Assembly Brass+ZP Brass H62
6 9
SEAT
Viton SS304+HCr
GLAND PACKING
7
6
Ductile Iron+FBE
Seat Encapsulated
21
GLAND
Ductile Iron
4
21 10
Gear Operated
3
13
18
Handwheel Operated Body
17
12
Material
1
19 19A
15
14
Part Name
1
Silicon Sheet
PTFE Sheet Braided PTFE Silicon Laced PTFE Sheet
CLOSE UP VIEW SEAT Gate Encapsulated Resilient Seat Body
GUIDE CLAWS Large base for seat contact area flush with body. No recess/cavity for debris accumulation for prevention of clogging.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
61
DCNP-B SERIES
K N I F E G AT E VA LV E - M O D E L D C N P - B MATERIALS LIST - MANUAL OPERATED Part Name
14 15
Material Handwheel Operated
Gear Operated
GGG40 Ductile Iron (1) (4) (5)
GGG40 Ductile Iron (1) (5) (6)
1
Body
3
Seat
4
Gate
6
Packing Multi Layer
7
Bolt
A2-70 (SS304)
7A
Nut
A2-70 (SS304)
8
Pin
2CR13
2CR13SS
9
Gland
ASTM A216 WCB
ASTM A216 WCB (1)
10
Stem
11
Support Plates
Q235 Steel (1)
12
Bearing Housing
SS304
13
Bearings
SS440
14
Bearing Cover
SS304
15
Handwheel
Epoxy Coated Iron (1)
16
Stem Cover
SS304
17
Grease Fitting
C95200+ZP
18
Safety Gate Guards Bevel Gear (Ratio 4.5:1)
21
17
PCD
12 18
11
DN50~100
10
H
SS304+HCr (2)
7A 7
Braided PTFE+Silicon+PTFE Sheet
8
9 1
7
6
D PC
4
FLOW
PCD øD1 øD2 n-m
DN150~250
2CR13SS
Stem Drive Nut
13
7A
n-m
3 L
Handwheel Operated DN300~450 I
SS304
15
16
-
Fast Acting (1) (4)
Ni-Aluminium Bronze C95800
H62 Brass (Copper Zinc Alloy)
(1) Fusion bonded epoxy (2) Hard chromed both sides. Flat polished edge (3) Replaceable seat, full port (4) C/w grease fitting (5) Integral design ensures no shell leakage (6) Equivalent ISO 1083/JS/400-15/S, AS 1831-400-15, EN 1563 EN-GJS-40015
19 21
G
19
Viton (3) Encapsulated
16
h2
Item
21
7
T 18
11 10 7A 7 9
h1 H
DN500~600 B
1
7
8 7
6
C
n-m1
4
62
PCD øD1
øD2 n-ød1 n-ød2
h1
h2
T
Weight
50
48
302
114
90
60
-
4-M16
-
-
-
9.0
65
48
345
127
103
75
-
4-M16
-
-
-
11.0
80
51
365
146
122
90
-
4-M16
-
-
-
12.0
100
51
410
178
154
105
-
4-M16
-
-
-
16.0
125
57
460
210
186
130
-
8-M16
-
-
-
20.0
150
57
505
235
211
158
-
8-M16
-
-
-
25.0
200
70
615
292
266
210
-
8-M16
-
-
-
43.0
250
70
740
356
324
260
8-M20
-
-
-
62.0
300
76
1415
406
378
310 4-M20 8-M20 856
25
30
78.0
350
76
1590
470
429
360 4-M24 8-M24 982
25
30
112.0
375
76
1740
495
489
415 4-M24 8-M24 1083
30
35
145.0
400
89
1810
521
532
465 4-M24 8-M24 1265
30
35
154.0
450
89
1950
584
609
515 4-M24 8-M24 1375
15
85
154.0
n-m2
3
Gear Operated
D PC
PCD
DN50~100
DN150~250
L
DN300~450
PC D
Blind Tapped Holes
DN500~600
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DN/NPS
PCD
Tapped Through Holes
PC D
H
PC D
L
M
NB
PCD øD1 øD2 NB
DIMENSIONS & WEIGHTS AS2129 Table D*/AS4087 CL14/16 (MM & KG)
FLOW
DN500~60
KNIFE GATE VALVE OPTIONS
F LOW T U R N O P T I O N S F O R K N I F E G AT E VA LV E S PURGE PORTS Often, knife gate valve applications have suspended matter that can build up in the chest and pocket cavities. Severe build up can interfere with the normal operation of the valve. Purge ports can keep this build up from happening by flushing the valve with liquid, gas, or in some cases, steam. Purge ports are typically placed on the sides of the valve chest and bottom of the valve.
GATE SCRAPER To enhance protection of the valve packing and maintain packing seal, a Teflon® or metal gate scraper can be installed in the base of the packing well. The gate scraper can clear abrasive and sticky material from the blade as the valve opens, minimizing wear to the packing. Sleeved Slurry Version - SDF
HARDENED SEATS AND/OR BLADE In high abrasion applications, the valve seat and blade take the most abuse. For these services, Flowturn can supply hardened blades and/or metal seats to prolong the service life of these parts.
STEM EXTENSIONS, PEDESTALS, AND GUIDES For remote mounted knife gate valve operators, Flowturn can supply stem extensions, floor mount pedestals, and stem guides. Stem extensions can be made in kit form for easy installation and can include stem guides and universal joints, depending on application requirements. Pedestals can be fabricated to specific mounting patterns for floor and direct actuator mounting.
Bonneted Style c/w Drains/Purge - HSV
DEFLECTION CONES In abrasive services, deflection cones can be mounted between the upstream valve flange and the adjoining piping. Though reducing the port area slightly, they can increase the life of the seat and gate and are less expensive to replace than the entire valve. Deflection cones are available in Ni-Hard and HDPE materials. Deflector Cone Option
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
63
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S
Slurry Knife Gate Valve DK series knife gate valves are soft sealing linear shut off valves that are light weight with compact construction & convenient to install and use. Valves are full port in design to realise the characteristic of low flow resistance. Valves are available as manual with handwheel, or can be automated with an actuator for remote operation. The cone-shape design of the gate provides strong cutting force. The die-cast rubber seat is designed for bi-directional sealing. This design of valve ensures that when they are fully open, the medium will not ingress into the valve chest, which can prevent the valve chest from settling pulp during the valve running online, thus reducing maintenance cost.
DESIGN FEATURES Gate The arc shape design of the gate provides strong cutting force. Each gate is precision ground and hard chrome plated as standard. It provides superior abrasion and corrosion resistance. Internal Packing Packing gland and packing are internally located, which ensures stable sealing and easy online maintenance.
Valve Body Body is two piece design that is light weight and compact. The body is designed without any cavities, so there is no place for solids to accumulate. With this design, even with high solids content in the slurry, the valve will not jam. Sealing Seat The resilient and abrasion resistant rubber seat is die cast in a unique rubber mould and has a metal support ring to extend the life of the seat and valves. Seat material options are NBR, EPDM and natural rubber
Bottom Discharge Cover The bottom discharge cover can easily be removed for routine cleaning. Flowturn can also fit the valve with a purge system.
TECHNICAL SPECIFICATION 1. Nominal Diameter: DN50-DN600 2. Flange connection as per: ANSI B16.5 125/150lb and AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN6~25 and AS 2129 Table D to F. 3. Valve design and manufacture as per: MSS SP-81 4. Material standard: ASTM A351, A216, etc. 5. Seat tightness testing pressure: 2.8 Bar and maximum allowable working differential pressure (10.3 bar for size ≤ DN600 / 24”, 6.9 bar for size > DN600/24”)
64
6. Air supply pressure: 4~7 bar 7. Connection Type: Lugged 8. Working Temperature: NBR: -20~+120°C; EPDM: -20~+120°C; Viton: -20~+200°C 9. Applicable Media: Pulp, Slurry, Water 10. Leakage: Zero Leakage
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S
18 17 16 15 14 13 12
21 20
11 10 9 8 7 6
22
5
19
4
23 24
3 2 1
25 26 27
MATERIALS LIST No.
Description
Qty
Material of Construction
No.
Description
Qty
Material of Construction WCB, ZI108
1
Gasket
1
NBR
15
Square Plate
1
2
Upper Body
1
CF8M, CF8, WCB
16
Nut
4
304
3
Hexagon Nut
Varies
304
17
Handwheel
1
Ductile Cast Iron
4
Seat
2
EPDM, NBR, NR
18
Nut
1
45
5
Hexagon Nut
Varies
304
19
Driving Nut
1
ZCuZn38Mn2Fb2
6
Packing
Varies
PTFE
20
Nut
Varies
304
7
Gland
1
CF8M, CF8, WCB
21
Connection Bolt
Varies
304
8
Hexagon Nut
2
304
22
Hexagon Bolt
Varies
304
9
Gate
1
304,316, 410+HCr
23
Screws
Varies
304
10
Pillar
4
304, 45+Cr
24
Lower Body
1
CF8M, CF8, WCB
11
Stem
1
304
25
Gasket
1
NBR
12
Nut
1
H59
26
Cap
1
CF8M, CF8, WCB
13
Plane Bearing
2
Gcr6
27
Hexagon Bolt
Varies
304
14
Flat Key
1
45
-
-
-
-
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
65
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S
36 35 34
14-15 13
12
32-33
30 29 28 27 26
11
31
10 9
25
8
23-24
7
21-22
6 5
20 4 3 2 1
19 18
17 16
MATERIALS LIST
66
No.
Description
Qty
Material
No.
Description
Qty
Material
1
Upper Body
1
WCB/CF8/CF8M
19
Sealing Rope
1
NBR
2
Lower Body
1
WCB/CF8/CF8M
20
Socket Head Screw
Varies
304
3
Seat
3
EPDM/NBR/NR
21
Hexagon Bolt
Varies
304
4
Gate
1
410/304/316+Hcr
22
Hexagon Nut
Varies
304
5
Packing
1
PTFE
23
Connection Bolt
Varies
304
6
Gland Packing
1
WCB/CF8/CF8M
24
Hexagon Nut
Varies
304
7
Connection Pin
1
304
25
Hexagon Nut
2
304
8
Piston Rod
1
45#+Cr
26
O-Ring
2
NBR
9
Pillar
4
304/45#+Cr
27
Bushing
1
Composite Material
10
Lower Cylinder Cover
1
Carbon Steel/ZL108
28
Y-Ring
1
Polyurethane
11
Cylinder
1
Aluminium Alloy/ Q235
29
O-Ring
4
NBR
12
Connection Rod
Varies
Carbon Steel+Zn
30
Guiding Ring
1
PTFE
13
Upper Cylinder Cover
1
Carbon Steel/ZL108
31
Piston
1
14
Hexagon Nut
Varies
304
32
Hexagon Bolt
1
45
15
Spring Gasket
Varies
65Mn
33
Spring Gasket
1
65Mn PTFE
16
Cap
1
WCB/CF8/CF8M
34
Gasket
1
17
Gasket
1
NBR
35
Hexagon Nut
1
304
18
Hexagon Bolt
Varies
304
36
Adjusting Bolt
1
304
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S Full Open Status The design ensures low flow resistance at full open position as both seats maintain a continuous tight contact to form a full bore flow path due to the seat design with internal metal support. The DK series offers perfect sealing performance to prevent the media clogging inside the body cavity, extending service life and reducing maintenance cost.
Full Close Status Both seats are in tight contact with the gate in all positions throughout opening and closing of the internal metal support ring as well as pipeline pressure to ensure absolute bidirectional bubble tightness.
TORQUES Size (mm) 50 65 80 100 125 150 200 250 300 350 400 450 500
Size (in) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20”
Torque (Nm) 71.5 78 97.5 117 156 195 221 338 429 624 702 884 1014
With 30% safety factor included
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
67
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S
G
F
B
C
E
D
L
A
(MM)
DIMENSIONS - MANUAL
68
Size (mm)
Size (in)
A
B
L
C
E
D
F
G
50
2”
165
120
48
445/360
-
Ø220
-
-
65
2-1/2”
190
130
48
475/390
-
Ø220
-
-
80
3”
200
145
51
535/415
-
Ø220
-
-
100
4”
230
150
51
600/450
-
Ø250
-
-
125
5”
230
180
57
690/510
-
Ø250
-
-
150
6”
285
200
57
740/550
-
Ø280
-
-
200
8”
345
220
70
885/660
-
Ø355
-
-
250
10”
405
275
70
1061/780
-
Ø355
-
-
300
12”
485
330
76
-
1400/1050
-
260
Ø310
350
14”
535
350
76
-
1570/1160
-
260
Ø310
400
16”
600
380
89
-
1670/1220
-
260
Ø310
450
18”
635
400
89
-
1800/1230
-
340
Ø460
500
20”
705
450
114
-
1950/1790
-
340
Ø460
600
24”
820
510
114
-
2490/1890
-
340
Ø460
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DK SERIES
S LU R RY K N I F E G AT E VA LV E - D K S E R I E S
B
C
A
L
DIMENSIONS - PNEUMATIC
(MM)
Size (mm)
Size (in)
L
A
B
C
50
2”
48
165
550
120
65
2-1/2”
48
190
600
120
80
3”
51
200
640
120
100
4”
51
230
700
145
125
5”
57
230
840
190
150
6”
57
285
910
180
200
8”
70
345
1100
225
250
10”
70
405
1280
225
300
12”
76
485
1440
280
350
14”
76
535
1700
260
400
16”
89
600
1855
410
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
69
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
Applications DT series knife gate valves are mainly intended for process control in pulp slurry, residue discharge and sewage treatment. It is especially suitable for installation with equipment such as stock cleaners, gravity separators and aquapulper.
Features 1. Valve is full port in the open position with low flow resistance. 2. Two-piece body construction with no cavities eliminates product build-up. 3. Tight shutoff, reliable performance. 4. O-ring loaded removable seat is self-compensating with good abrasion resistance and long service life. 5. Available with metal seat, PTFE seat, or EPDM seat - selection is based on application.
Technical Specifications Nominal Diameter DN80~DN600 Nominal Pressure PN10, PN16, ANSI150 Working Temperature -29°C~100°C, -29°C~230°C Air Supply Pressure 5~7 bar Connection Type Wafer Bi Directional Soft seated valves are bi-directional to 10 bar in the preferred direction with limited tightness at low pressure in non-preferred.
PARTS & MATERIALS
70
Body
WCB
CF8
CF8M
Gate
410+Cr
304+Cr
316+Cr
Seat
304+Cr/STL
304+Cr/STL
304+Cr/STL
Piston Rod
45#+Cr
45#+Cr
45#+Cr
Packing
PTFE/Graphite
Media
Sewage, Pulp, Syrup, Slag etc.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
19 17 16
18
15 14 1 13
2 3 4 5 6 7 8 10
9
11 12
MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description Hexagon Socket Head Cap Screws Sealing Cap O-Ring Seat O-Ring Upper Body Hexagon Bolt Sealing Rope Gate Lower Body Stud Hexagon Nut Hexagon Nut Packing Gland Packing Hexagon Nut Connection Rod Connection Pin Actuator
Qty Varies 2 2 2 2 1 Varies 2 1 1 Varies Varies Varies 1 2 2 4 1 1
Material 304 304/316 NBR/Viton 304/316+Cr NBR/Viton CF8/CF8M/WCB 304 NBR 304/316/410+Cr/N CF8/CF8M/WCB 304 304 304 PTFE CF8/CF8M/WCB 304 304/45+Cr 304 /
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
71
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
26 25
23 19 18 17 16 15
24 22 21 20
14 1 13
2 3 4 5 6 7 8 9
10 11 12
MATERIALS LIST
72
No.
Description
1
Hexagon Socket Head Cap Screws
2
Sealing Cap
3
Qty
Material
No.
Description
Qty.
Material
304
14
Packing
1
PTFE
2
304/316
15
Gland Packing
2
CF8/CF8M/WCB
O-Ring
2
NBR/Viton
16
Connection Pin
1
304
4
Seat
2
304/316+Cr
17
Pillar
4
304/45+Cr
5
O-Ring
2
NBR/Viton
18
Square Plate
1
ZI108
6
Upper Body
1
CF8/CF8M/WCB
19
Hexagon Nut
4
304
7
Hexagon Bolt
Varies
304
20
Driving Nut
1
ZCuZn38Mn2Fb2
8
Sealing Rope
2
NBR
21
Flat Key
1
45
9
Gate
1
304/316/410+Cr/N
22
Hexagon Nut
2
304
10
Lower Body
1
CF8/CF8M/WCB
23
Plane Bearing
2
GCr6
11
Stud
Varies
304
24
Connection Rod
1
304
12
Hexagon Nut
Varies
304
25
Hand Wheel
1
Ductile Iron
13
Hexagon Nut
Varies
304
26
Nut
1
45
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
1
METAL SEAT
2
No
Name
Temp Range °C
3
1
Body
-
2
Retainer
-29°C~100°C
3
O-Ring
-29°C~230°C
4
Metal Seat
-
5
Gate
-
4 5
1
PTFE SEALING SEAT
2
No
Name
Temp Range °C
3
1
Body
-
4
2
Retainer
-
3
O-Ring
-29°C~100°C
4
PTFE Seat
-
5
Gate
-
5
1 2 3 4
EPDM SEALING SEAT No
Name
Temp Range °C
1
Body
-
2
Retainer
-20°C~100°C
3
EPDM Seat
-
4
Gate
-
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
73
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
L
DN
H
ØG
A
DIMENSIONS WITH HAND WHEEL Size (mm) Size (in)
74
(MM)
A
B
C
ØG
H
L
TORQUE Size (mm)
Size (in)
80
3”
51
200
100
220
400/480
250
80
3”
Torque (N•m) 91.0
100
4”
51
220
100
220
430/530
350
125
5”
57
250
100
250
490/615
410
100
4”
110.5
150
6”
57
270
120
280
530/695
450
125
5”
149.5
200
8”
70
350
130
315
620/820
570
150
6”
182.0
250
10”
70
410
140
355
740/990
630
200
8”
214.5
300
12”
76
470
160
400
840/1140
710
250
10”
312.0
12”
403.0
350
14”
76
550
200
450
950/1300
810
300
400
16”
89
620
210
500
1030/1430
910
350
14”
598.0
400
16”
676.0
450
18”
845.0
500
20”
-
600
24”
1105.0
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES I
ØG
H C
DN
A
L
(MM)
DIMENSIONS WITH BEVEL GEAR Size (mm)
Size (in)
A
B
C
ØG
200 250 300 350 400 450 500 600
8” 10” 12” 14” 16” 18” 20” 24”
70 70 76 76 89 110 114 134
350 410 470 550 620 700 730 860
130 140 160 200 210 220 220 250
310 310 310 310 310 460 460 460
H (Fully Open/ Fully Closed)
750/850 860/1110 990/1290 1100/1450 1170/1570 1360/1810 1410/1910 1630/2190
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
I
L
225 225 225 260 260 340 340 340
570 630 710 810 910 1000 1110 1280
75
DT SERIES
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES
C
H
B
DN
A
L
DIMENSIONS WITH PNEUMATIC ACTUATOR Size (mm) 80 100 125 150 200 250 300 350 400 450 500 600
76
Size (in) 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”
A 51 51 57 57 70 70 76 76 89 110 114 134
(MM) B 200 220 250 270 350 410 470 550 620 700 730 860
C 120 145 180 180 240 240 290 350 400 450 450 500
L 250 350 410 450 520 630 710 810 910 1000 1100 1280
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
H 610 620 755 800 1000 1170 1350 1570 1700 1940 2050 2350
DT SERIES (DS VERSION)
S LU R RY K N I F E G AT E VA LV E O - P O R T F U L L C O N D U I T AC T UAT E D DT SERIES (DS VERSION) Application DT/DS series double knife gate valve is typically used for on/off service in pulp making, slurry, residue discharge and sewage treatment. It is particularly suitable for residue discharge and sewage treatment. It is particularly suitable for residue discharge service on stock cleaners, gravity separators, hydrapulper, etc in the paper making industry. Features 1. Double gate design shortens the full travel to half that of standard knife gate valves. The operation by twin ‘double acting’ pneumatic cylinders will reduce the opening and closing speed by half. 2. Two-piece body construction with no cavities eliminates product build-up. 3. Tight shutoff, reliable performance. 4. O-ring loaded removable seat is self-compensating with good abrasion resistance and long service life. 5. Available with metal seat, PTFE seat or EPDM seat selection is based on application.
B
H
A
Technical Specification Nominal diameter DN 100~400 Nominal Pressure 1.0MPa, 1.6MPa, ANSI 150LB Working Temperature -29~100°C, -29~230°C Air Pressure 5~7 bar Connection Type Wafer
MATERIALS LIST Body
WCB
CF8
CF8M
Gate
410+Cr
304+Cr
316+Cr
Seat
304+Cr/STL
304+Cr/STL
316+Cr/STL
Cylinder Axis
45#+Cr
45#+Cr
45#+Cr
Packing
PTFE/Graphite
Suitable Medium
Waste Water, Paper Pulp, Syrup, Slag etc.
DIMENSIONS WITH PNEUMATIC ACTUATOR
(MM)
Size (mm)
Size (in)
A
B
H
150
6”
57
270
1250
200
8”
70
350
1600
250
10”
70
410
1840
300
12”
76
470
2080
350
14”
76
550
2500
400
16”
89
620
2680
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
77
DT SERIES (DB VERSION)
H
S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT FUNNEL TYPE DT SERIES (DB VERSION)
B
L
A
DIMENSIONS WITH PNEUMATIC ACTUATOR
78
(MM)
Size (mm)
Size (in)
A
B
L
H
100
4”
51
220
310
650
125
5”
57
250
380
730
150
6”
57
270
400
820
200
8”
70
350
480
1040
250
10”
70
410
520
1230
300
12”
76
470
560
1390
350
14”
76
550
590
1590
400
16”
89
620
640
1750
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
PART NUMBER SYSTEM
PA RT N U M B E R S YS T E M K N I F E G AT E VA LV E S
S
ADC
B
16
P
M
M
1
2
3
4
5
6
7
Actuation
1
Handwheel
G
Bevel Gear
A
Pneumatic Actuator
H
Hydraulic Actuator
Rising Stem
DCNP
Rising Stem
DCA
Non-rising stem type
DCB
Non-rising gate type
DCF
Square knife gate type
DC-SDF
Sleeved slurry valve
DT
O-port full conduit
DCD
Funnel type
DCS
Double knife gate valve
8
9
6
Gate Material
Uni-directional
A
CF8M/SS316
B
Bi-directional
B
CF8/SS304
D
SS410/CN13
L
SS316L hard Chrome plating
Flanging Standard
ADC
Z
Blank
4
Valve Construction
2
DN
Flow Direction
3
S
-
AS/EN/BS/ISO Standard
Code
M
SS316 hard Chrome plating
PN10
10
P
SS304 hard Chrome plating
PN14
14
PN16
16
W
SS410 hard Chrome plating
PN21
21
Z
Special
PN25
25
125
125
150
150
300
300
10K
10K
D/PN14
ANSI Standard
SS316
B
SS304
D
E
EPDM
E
E
L
SS316L hard Chrome plating
F/PN21
F
L1
SS316L Stellite surfacing
M
SS316 hard Chrome plating
M1
SS316 Stellite surfacing
N
NBR
P
SS304 hard Chrome plating
P1
SS304 Stellite surfacing
Body Material
5
Seat Material
7 A
JIS Standard AS 2129 / AS 4087 Standard
Rating
DK
Lined slurry valve
C
DC-HSV
Bonneted rising stem
D
Ductile Iron
60 Series
Metal Seat
F
CF3M
61 Series
Resilient Seat
I
Cast Iron
M
CF8M
R
PTFE
QSL Series Metal/Resilient Seat
P
CF8
V
VITON
70 Series
Z
Special
Z
Special
O-port
WCB
Nominal Diameter
8 mm code
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
inch code
2”
2-1/2”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
24”
28”
32”
36”
40”
DN
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
9
Other E
EPDM Seat Backing Ring
N
NBR Seat Backing Ring
V
Viton Seat Backing Ring
Z
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
Special
79
TF SERIES
P I N C H VA LV E - T F S E R I E S The ‘TF’ Series Pinch Valve is designed specifically to replace Diaphragm Valves and has the same face-to-face dimension. This single anvil valve out performs and outlasts most diaphragm valves. The 100% Full Port design eliminates any dead spots or crevices and the valve is an extension to the pipe in the fully open position, with no turbulence and no head loss. The valves are supplied with manual Hand wheel operation or may be fitted with all types of Actuators for both ON / OFF and accurate repeatable linear flow control.
DIMENSIONS
(MM & KG)
Size (mm) 25 40 50 65 80 Size (in) 1” 1-1/2” 2” 2-1/2” 3” Face to Face 134 166 198 225 263 Centre to Top (Open) 100 140 150 180 215 Handwheel 110 110 150 250 200 Weight 5 7 10 13 18
100 4” 312 265 250 26
125 5” 365 300 250 40
150 6” 415 350 300 55
200 8” 535 400 350 100
250 10” 644 550 500 170
300 12” 760 630 600 220
MATERIALS Body
Sleeve Rubbers
Spindle
Cast Iron
Gum
Stainless 304
Aluminium
Natural
Stainless 306
Coated (Specify)
Synthetic
To Specification
The self-cleaning flexing action of the sleeve eliminates inline scaling and blockages. All mechanical parts are completely isolated from the medium. The valve has only five major components, making it easy to use, easy to maintain and it is extremely fitter friendly. The valve, like all Flowturn Pinch Valves, is bi-directional and offers drop tight shut off across the full pressure range. The Flowturn Pinch Valve has been designed to solve process problems associated with controlling the flow of abrasive or corrosive fluids. Industries such as mineral processing, pulp and paper, power generation, chemical handling, effluent treatment, water and waste water use the Flowturn Pinch Valve.
settled settled solids solids settled solids
Shut-off achieved even with scale or solids present.
The Flowturn Pinch Valve consists of a tough but flexible, full bore cylindrical sleeve which forms part of the pipeline. The valve is closed mechanically via movement of the pinch bars located on opposite sides of the sleeve. Simple designs are often the best. Most other valve styles use multiple components such as glands, packing, seats, seat retainers, inner linings and outer casing, wear surface, and main control components such as discs, shafts, plugs, gates etc. Flowturn Pinch Valves utilise a simple sleeve which perform all of the functions listed above.
Dust cover with optional built in lubricator.
Flanged to accommodate ASME/AS/BS/DIN/PN
Stainless Steel Spindle
High Performance Sleeve
Bronze Bush
For Reliability and Long Life
Sleeve Lock
Precision Locating Pin
80
Replaceable Sleeve
Heavy Bolted Construction
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLCI-8111 SERIES
Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 S E R I E S CAST IRON 125LB ANSI B16.5/AS/BS TABLE D, E/PN10/PN14/PN16 Flanged to Suit 125LB ANSI B16.5, AS 2129 Table D, E / AS 4087 / ISO 7005-1 / AS 4331.1 PN10~21. Y-Type cast iron strainers are manufactured with Heavy Duty Spot welded stainless steel punched screens. Suitable for water, oil & numerous fluid applications. Flowturn strainers average 10 times the open area of the nominal pipe bore. Multiply this by the ‘open area’ of the screen size to calculate total open area. On average, this gives Flowturn strainers 3 to 4 times the pipe bore open area when using standard hole perforation sizes.
Design ASTM F1200-88, BSEN 1074, ANSI B16.1, EN 12266-1. Service Recommendations These strainers are designed for long service. Installation of a strainer before any automatic equipment will ensure trouble free service and avoid the costly repairs or replacements so often caused by the introduction of foreign matter in pipe lines. Features All sizes feature a bolted cover, as illustrated. Covers normally furnished with blowoff plug. Screens Heavy gauge perforated stainless steel normally furnished with spot welded seams. Flanging Available in: ANSI B16.5, AS 2129 Table D/E, AS 4087/AS 4331.1/EN 1092-2/ISO 7005-1 PN10~16 (PN25 and 250LB also available in ductile iron & carbon steel).
SLCI-8111
FLOW
L1/L2 Body
D
Screen
Studs
H Gasket Cover
SLCI-8111
Nuts
1
Drain Plug
FLOW RATE
4
3
5
2*
6
MATERIALS LIST Flow in L/sec at pressure drop of
No
Parts Name
Cast Steel
1
Body
Cast Iron
2
Cover
Cast Iron
3
Gasket
NBR/EPDM/PTFE
4
Screen
SS304/316
83
5
Bolting
Steel
106
6
Drain Plug
Steel
Nom. Bore
3.5kPa
14kPa
34kPa
50
4.5
7.95
12.25
65
6.5
12.5
19.70
80
9.5
19.32
30
100
14.75
29.5
47.75
125
23.9
48.5
150
33.75
67
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
81
SLCI-8111 SERIES
Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 S E R I E S CAST IRON 125LB ANSI B16.5/AS/BS TABLE D, E/PN10/PN14/PN16 FLOW RATE CHART 300 250
630 587 504 441
200 150
315 252 189
125
128
100
63 56.7 50.4 44.1 37.8 31.5
90
25.2
50
80 65
18.9
Strainer Size
Liquid (Water) - Litres/Second
378
12.6
6.3 5.67 5.04 4.41 3.78 3.15 2.52
40
1.89 1.26
0.83
0.7
1.4
2.1
2.7
4.1 5.5 6.6 3.4 4.8 6.2
13.8
20.7
27.6
41.4 55.2 69 34.5 48.3 62
138
Pressure Drop - kPa
FLOW CHARACTERISTICS Pressure drop in this chart has been calculated using a strainer with 1.6mm hole element on clean water. When the strainer element is partially blocked the pressure drop incurred will be inversely proportional to the area remaining clean
ANSI - 125 FLANGED SLCI-8111 - 125
DIMENSIONS (MM) Inch 1-1/2” 2” 2-1/2” 3” 4” mm 40 50 65 80 100 D 127 152 178 190 229 L1 192 241 267 305 378 L2 190 250 178 250 350 H 150 160 200 210 260 Weight (Kg) 19 19 18 20 40 For PN10/14/16/21 and AS Table D, E, F. Refer to drawing. Size
5” 125 254 442 390 310 60
6” 150 279 534 470 380 80
8” 200 343 572 543 450 120
10” 250 406 660 640 530 186
12” 300 483 770 762 690 274
14” 350 535 949 780 840 370
16” 400 597 940
18” 450 635
20” 500 700
556
AVAILABLE SCREEN TYPES (SS MESH) *Nominal Size
Perforation Pitch of Holes “CD1” (P)
Screen Thickness
Approx Mesh Size
% Open Area
Micron Count
25mm to 50/65mm 1.0 to 1.15*
2.0
0.4
# 20
36 %
-
50/80mm to 150mm 2.0 to 3.18*
3.5
0.5
#5
48 %
-
200mm to 250mm
4.5
0.6
#6
42 %
-
3.0 to 3.18*
* Only a guide, will vary all sizes on request.
PRESSURE/TEMPERATURE As per maximum pressure/temperature ratings indicated in relevant AS/BS/EN/ISO/ASME flange standard. Maximum Temp 220°C (pressure limitations apply at maximum temperature). All strainers are tested to 1.5 times the maximum working pressure. If for high temperature application you must advise so we can use high temperature gasket.
82
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SLCI-8111 SERIES
Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 - 2 5 S E R I E S D U C T I L E I RO N / S T E E L P N 2 5 PN25 Flanged and Rated Y-Type cast strainers are manufactured with Heavy Duty spot welded stainless steel punched screens. Suitable for water, oil & numerous fluid applications. Flowturn strainers have 10 times the open area of the nominal pipe bore. Multiply this by the ‘open area’ of the screen size to calculate total open area. On average, this gives Flowturn strainers 3 to 4 times the pipe bore open area when using standard hole perforation sizes. Service Recommendations These strainers are designed for long service. Installation of a strainer before any automatic equipment will ensure trouble free service and avoid the costly repairs or replacements so often caused by the introduction of foreign matter in pipe lines. Features All sizes feature a bolted cover, as illustrated. Covers normally furnished with blowoff plug. Epoxy coated internal & external. Screens Heavy gauge perforated stainless steel normally furnished with spot welded seams.
Flanging Available in: PN25 - AS 4331.1/EN 1092-2/ISO 7005-1, PN21 - AS 4087, PN35* - AS 4087 (PN25 rated, PN35 drilled), Table F - AS 2129. *For true PN35 rating, refer 300 class WCB Flowturn strainer which can be supplied Flanged to suit PN35
FLOW
Body
SLCI-8111-25 Screen
Studs
Pressure Drop When the strainer element is partially blocked the pressure drop incurred will be inversely proportional to the area remaining clean.
Gasket Cover Nuts Drain Plug
AVAILABLE SCREEN TYPES (SS MESH) *Nominal Size
Perforation Pitch of Holes Screen “CD1” (P) Thickness
25mm to 50/65mm 1.0 to 1.15*
Approx Mesh % Size Open Area
2.0
0.4
# 20
36 %
2.0 to 3.18*
3.5
0.5
#5
48 %
200mm to 250mm 3.0 to 3.18*
4.5
0.6
#6
42 %
50/80mm to 150mm
Micron Count
* Only a guide, will vary all sizes on request.
PRESSURE/TEMPERATURE PN25 rated, maximum cold working pressure 2.5 mPa. Maximum Temp 220°C (pressure limitations apply at maximum temperature). All strainers are tested to 1.5 times the maximum working pressure. If for higher temperature application you must advise so we can use high temperature gasket.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
83
SLCI-8111 SERIES
Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 - 2 5 S E R I E S D U C T I L E I RO N / S T E E L P N 2 5 BILL OF MATERIALS (DUCTILE IRON)
DIMENSIONS (MM) DUCTILE IRON (50~300NB) Size (mm) Size (in)
L
ØB
ØD
ØK
c
n-Ød
No.
Name of part
Material
1
Body
Ductile Iron (EN GJS 500-7)
2
Screen
Stainless Steel (AISI 304)
8-Ø23
3
Bonnet
Ductile Iron (EN GJS 500-7)
19
8-Ø28
4
O-Ring
NBR/PTFE
250
20
8-Ø28
5
Plug
Steel
360
310
22
12-Ø28
330
425
370
24.5
12-Ø31
6
Bolt
Steel
389
485
430
27.5
16-Ø31
7
Washer
Steel
50
2”
210
99
165
125
19
4-Ø19
65
2-1/2”
225
118
185
145
19
8-Ø19
80
3”
240
132
200
160
19
8-Ø23
100
4”
280
156
235
190
19
125
5”
345
184
270
220
150
6”
395
211
300
200
8”
500
274
250
10”
542
300
12”
650
ØD DN
ØB ØK
Perforated Screen
N-Ød
L1/L2
1
2
4
6
3
5
7
BILL OF MATERIALS (CARBON STEEL)
DIMENSIONS (MM) CARBON STEEL (350~600NB) Size (mm) Size (in)
84
L
ØB
ØD
ØK
c
n-Ød
No
Name of part
Material
1
Body
Carbon Steel (C22)
2
Screen
Stainless Steel (AISI 304)
350
14”
900
448
555
490
30
16-Ø34
400
16”
1000
503
620
550
32
16-Ø37
3
Bonnet
Carbon Steel (C22)
450
18”
1100
548
670
600
34.5
20-Ø37
4
O-Ring
Rubber (NBR)
500
20”
Carbon Steel (Galvanised)
609
730
660
36.5
20-Ø37
5
Plug
1250
6
Bolt
Carbon Steel (Galvanised)
600
24”
1450
720
845
770
42
20-Ø40
7
Washer
Carbon Steel (Galvanised)
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
SF SERIES
BA S K E T S T R A I N E R F V 4 0 - 4 1 - S F S E R I E S I RO N / B RO N Z E / S T E E L 1 2 5 L B / 1 5 0 L B / P N 1 0 / P N 1 4 / P N 2 1 Flanging To Suit ANSI 125, 150 AS 2129 Table D, E, F AS 4087 PN14, PN21 AS 4331.1/EN 1092-1/EN 1092-2/ ISO 7005-1 PN10~25 Integral Cast
STANDARD PRODUCT MATERIAL COMBINATION ANSI CLASS 125/PN10/PN14
Swing Bolted Bonnet Version
Body, Cover, Plug
ASTM A126 Class B Iron
Screens
SS304
Gasket
CNAF/PTFE/EPDM/NBR
STANDARD PRODUCT MATERIAL COMBINATION ANSI CLASS 150/PN21 Body, Cover, Plug
ASTM B62 - Bronze/A216 WCB
Screens
SS316
Gasket
CNAF/PTFE/NBR/EPDM
Body, Cover, Plug
ASTM A216 Grade WCB
Screens
SS304
Gasket
Bridge Closure
Body, Cover, Plug
ASTM A351 Gr. CF8M
Screens
SS316
Gasket
Non-asbestos (CNAF)
Class 300 model DKSL01 also available
*
DIMENSIONS (INCH) Size (mm)
L
D
Non-asbestos (CNAF)
B
B
C
Blow D Clearance Off for Bskt Weight (lb) Plug Removal
Weight (kg)
50
2”
8-1/8
8-3/8
5
1
5-3/8
34
15.42
65
2-1/2”
8-3/4
10
5-5/16
1
6-5/16
43
19.50
Basket Body
80
3”
9-7/8
11-1/4
6-3/4
1
8
60
27.21
100
4”
11-1/2
13-1/2
8
1
9-5/16
120
54.43
125
5”
13-1/8
14-5/8
8-1/6
1
10-1/4
140
63.50
150
6”
14-7/8
15-5/8
8-5/8
1
11-1/8
164
74.39
C Blow off Plug
SIZE 50NB to 500NB (2”-20”)
L
Bolting Cover Gasket
Inlet
* Optional quick release lid (Bridge type shown)
Size (in)
200
8”
18-11/16
21
11-3/4
1
15-9/16
330
149.69
250
10”
20-1/8
24-1/2
13-3/4
1
18
470
213.19
300
12”
26-1/4
29-3/4
16-3/8
1
23-1/4
820
371.95
350
14”
30-1/4
36-3/8
22-1/4
1-1/2
26-1/4
1300
589.67
400
16”
33-1/8
38-1/4
23-1/4
1-1/2
28-1/8
1600
725.75
450
18”
38-3/8
38
19
3
26-3/4
2260
1025.12
500
20”
41-1/2
43-5/8
23-1/2
3
34-1/8
2980
1351.70
Dimensions are a guide model FV40 and FV41 have different dimensions.
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
85
SF SERIES
BA S K E T S T R A I N E R F V 4 0 - 4 1 - S F S E R I E S IRON/BRONZE/STEEL 125LB/150 LB/PN10/PN14/PN21 FLOW CHART Simplex Strainers 25~300NB (1” to 12”)
CLEAN PRESSURE DROP
P.S.I. kg/cm2
Pressure drop strainers with 3/32” or 1/8” perforated baskets
Drain
49
6
42
5
35
4
28
3
21
2
14
1
07
STRAINER SIZE
Bolted Bonnet Version
7
Drain
Bridge Closure
VISCOSITY BASE-WATER
12” USGPM 480 10” 480 8” USGPM 240 6” 4” 3”
120 USGPM 60
30 2” USGPM12 11⁄2” 12 1”
USGPM
960
1440
1920
2400
2880
3360
960 480
1440 720
1920 980
2400 1200
2880 1440
3360 1680
240 360 480 600 720 840 960 120 180 240 300 360 420 480 60 24 24 18
90 36
120 150 180 48 60 72 84 36
48 36
60
210 96 72
54
240 270 108 120 84
96
FLOW RATE
CLASS 125 PRESSURE & TEMPERATURE Type
Size (in)
kPa @ Temp W.O.G.
kPa @ Temp W.O.G.
Class 125 Bolted Cover
50-500 (2 - 20)
1551.32 37.78°C 1378.95 65.56°C
Class 125 Clamped Cover
50-500 (2 - 20)
1965.01 37.78°C 1378.95 65.56°C
Maximum “dirty” differential must not exceed 70 kPaD
CLASS 150 PRESSURE & TEMPERATURE Size (in)
kPa @ Temp W.O.G.
Class 150 Bronze Body
50-500 (2 - 20)
1551.32 37.78°C
Class 150 CS Body
50-500 (2 - 20)
1965.01 37.78°C
Class 150 SS Body
50-500 (2 - 20)
1620.27 37.78°C
Type
FLANGED ADAPTER
Also available with our “TKV” flow conditioner for more accurate metering and expansion joint.
Maximum “dirty” differential must not exceed 70 kPaD
SCREEN Any mesh size can be fitted from 100 microns.
86
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
72
F LO O R S TA N D E X T E N D E D H A N D W H E E L O P E R ATO R M O D E L L X
DIMENSIONS Model
Ø
H
H1
Output Torque (N.M)
LX20
200
230
168
200
LX50
250
259
200
500
LX60
300
293
230
750
LX120
380
350
271
1200
Ø
MATERIALS Cast Iron
Screw Sleeve
Steel
Worm
Steel
Screw Nut
Bronze
H
Body
H1
Material OPEN
Part
SHUT
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
87
TECHNICAL
CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY FOR APV GATE, GLOBE, CHECK VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
APV-Flowturn ‘Standard’ Iron valves can be used in a temperature range between -10 to +100°C up to 200°C depending on seals. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) Australian Pipeline Valve-Flowturn ‘Standard’ iron valves are not suitable for low temperature service below -10°C. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified. Australian Pipeline Valve ‘Standard’ valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (Back-seating is not provided unless specifically stated). Australian Pipeline Valve ‘Standard’ valves are not designed with special devices to withstand a sudden thermal jump (thermal shock). In general Australian Pipeline Valve ‘Standard’ valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes). In general Australian Pipeline Valve ‘Standard’ valves are not designed to bear loads on flanges, on pipe connections or pipe-line. In general Australian Pipeline Valve ‘Standard’ valves can’t withstand ice inside their bodies (in this case the user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve). The compatibility between the valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials. Abrasive or dirty service applications need to be considered and stated at time of order. APV-Flowturn valves are suitable for liquid working pressures specified (cold working pressure ‘cwp’ j) on drawing and only when used in hydraulic installations in which shock is absent or negligible. The sudden closure of a valve in a hydraulic system causes the body of liquid, which may be moving at a rate generally in excess of one foot per second, to stop instantaneously. As liquids are relatively incompressible, the sudden cessation of flow effects a rise in pressure considerably greater than the static working pressure. This pressure increase is termed “SHOCK” and may, in some cases, be sufficient to cause valves or piping to fail. Pressure increase due to shock is not dependent upon the working pressure in the system but upon the velocity at which the liquid is flowing. This pressure surge, or shock, severely limits design velocities...a fact readily understandable if it is remembered that pressure rise resulting from arrest of flow may be as high as 414 kPa (60 psi) for each foot per second initial velocity. For example, installations of 689 kPa (100 psi) and 6895 kPa (1000 psi) working pressures, with the same initial velocity of 305 cm (10 feet) per second, will be subject to the same increase in pressure, approximately 4137 kPa (600 psi) due to instantaneous closure of a valve. Shock generally prevails in lines equipped with check or quick-closing valves, or in lines supplied by reciprocating pumps. It may also be produced, to a lesser degree, by rapid closure of gate and globe valves. Therefore, care should be exercised when closing valves installed in liquid lines. Where shock is likely to occur, the maximum shock pressure should be added to the working pressure (‘cwp’ j) of the line to determine working pressure of products in the line...also, hydraulic installations should be equipped with air chambers or other types of shock absorbers to eliminate, as much as possible, increase in pressure due to shock. j Cold Working Pressure ‘cwp’ : where ‘Cold Working Pressure’ is the maximum rated pressure of the valve at a temperature up to
65°C (150°F). Pressure rating shown on drawing, labels and certificate is always cold working pressure non-shock.
VALVE START-UP Before installing the valve onto the pipe-line it is mandatory, for the user, to verify the compatibility of the valve with service conditions (medium, temperature and pressure). With reference to standard valves held in stock, the reseller and end user will have to assure themselves of the compatibility between the valve and the conditions required by the customer. Australian Pipeline Valve gate valves must be only used for on-off (fully open/fully closed) service. Before using the valve in a potential explosive atmosphere it’s necessary for the customer to: • • • • •
To verify the correct type of valve and operator is specified. To verify the compatibility between the valve and the zone in which the valve should be installed To foresee the pipe-line ground condition on which the valve should be installed To check that the temperature if the valve surface is not higher than the flammable point of the atmosphere in which the valve is installed (in this case specify an insulating cover device for the valve & an extension for the operator) To avoid mechanical knocks during the installation that may cause sparks.
Australian Pipeline Valve cannot be held responsible for damage caused by use of the product for any reason, especially if it is improper use or modified.
88
FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
COMPLETE PRODUCT LINE “Australian Pipeline Valve
Product Brochure
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Ball Valves Floating Small Bore
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Gate, Globe & Check Valves - Cast Steel
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Oilfield Products Valves & Wellheads
produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most
APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio in the market.”
Diamond Gear Gearboxes
Flowturn Ball Valves Multiway & Deadman
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Strainers & Sight Glasses
Steamco Steam Valves
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Superseal Industrial Ball Valves
Torqturn Actuators
TwinLok Tube Fittings
Uniflo Check Valves
Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au
www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR
QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.
© Australian Pipeline Valve 1990 - 2022 Edition