Flowturn Cast Diaphragm Gate Globe Check Valve Catalogue

Page 1

DIAPHRAGM, GATE, GLOBE & CHECK VALVES

www.australianpipelinevalve.com.au


QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au

www.australianpipelinevalve.com.au


CONTENTS Swing Check Cast Iron - Class 125/250 PN10/16/25 Table D/E/F

4

Swing Check Valve with Lever & Counter-weight

7

Swing Check Valve with Fuseable Link - ESDV

8

Combination Sight Glass/Check Valve

9

Uniflo Check Valve (Non-Return) Type APN

10

Uniflo Check Valve (Non-Return) Type APNX

11

Uniflo Tilt Type Check Valve - 500 Series

12

Uniflo Tilt Type Check Valve Rubber Coasted Disc - SC Series

14

Uniflo Tilt Type Check Valve Metal Seated - SC-VAL Series

15

Uniflo Ball Check Valve - BC Series

17

Supercheck Wafer Check Valve - ASG Series

18

Gate Cast Iron - Class 125/250, PN16, PN25 Table D/E/F

19

Globe Cast Iron - Class 125/250, PN16, PN25 Table D/E/F

23

Right Angle Globe Valve Cast Iron

25

Swing Check, Globe and Wedge Gate Valve Stainless Steel

26

Diaphragm Valve Weir APA & Straight Through APKB

29

Sluice Gate Valve Resilient Seat

32

Knife Gate Valve - ADC Series

42

Knife Gate Valve - DCNP Series

54

Knife Gate Valve Actuator - DCNP/DCNP-B Series

58

Knife Gate Valve - DCNP-B Series

59

Slurry Knife Gate Valve - DK Series

64

Slurry Knife Gate Valve - DT Series

70

Knife Gate Valve - Part Number System

79

Pinch Valve

80

Y Type Strainer SLCI-8111 Series

81

Basket Strainer

85

Extended Handwheel - Model LX

87

Technical Considerations

88

© Copyright Australian Pipeline Valve 1990 - 2022 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

3


SWING CHECK VALVE

S W I N G C H E C K VA LV E C A S T I RO N B O DY PN10~35, ANSI CLASS 125/250 • SL404

Table D - SL404-D Table E - SL404-E Table F - SL404-F PN10 - SL404-10 PN14 - SL404-14 PN16 - SL404-16 PN21 - SL404-21 PN35 - SL404-35 125 Class SL404-125 150 Class SL404-150 250 Class SL404-250

Design BSEN 12334 (BS 5153), MSS-SP71 Type 1 Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb. ANSI B16.42 150lb, 250lb. AS 2129 table D, E, F, H. AS 4087 PN14, PN16, PN21, PN35. ISO 7005-1, PN10, PN16, PN25. AS 4331.1 PN10, PN16, PN25. EN 1092-2 PN10, PN16. Face to Face Dimensions ASME B16.10, EN 558-1 Series 10, EN 12334 (BS 5153) (AS 4794 on request) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598.

1 2

MATERIAL LIST

3

No.

Part Name

1

Cover Bolt & Nut

Steel ZP

2

Cover*

ASTM A126 Class B / A395

3

Gasket

Graphite / Teflon

4

Hanger Pin

304 or F6 Stainless Steel

7

5

Hanger

ASTM A126 Class B or A536 D.I.

6

Disc Ring

Bronze ASTM B62/F6/EPDM**/NBR**

8

7

Disc

ASTM A126 Class B

8

Disc Washer

Steel ZP

4 B

5 6

9 10 11

A/A1

125lb 150lb TABLE D TABLE E PN10 PN14 PN16

250lb TABLE F TABLE H PN21 PN35

9

Disc Bolt

Steel ZP

10

Seat Ring

Bronze ASTM B62 or F6 SS

11

Body*

ASTM A126 Class B / A395

* Ductile Iron Body for 250 Class and PN16 in larger sizes. ** Soft Seat also available DIN 3202/3352 F6 Face to Face Dimension

DIMENSIONS & WEIGHTS Class

Material

MM & KG

Size (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

Size (in)

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

A

203

216

241

292

330

356

495

622

699

787

864

978

978

1295

Weight* (A)

11

15

20

33

47

58

104

200

300

360

432

698

1080

1700

A1

287

295

318

356

400

494

533

640

711

-

914

914

1016

1219

Weight* (A1)

21

29

41

60

56

80

185

260

320

-

460

591

1100

1620

B

131

146

157

182

230

237

278

313

353

434

470

535

570

679

A

267

292

318

356

400

445

533

622

711

-

-

-

-

-

B

133

152

159

184

206

229

279

337

383

-

-

-

-

-

Weight*

21

29

41

60

80

114

186

220

340

-

-

-

-

-

Refer to drawing for other dimensions.

* Will vary depending on flanging.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

4

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SWING CHECK VALVE

S W I N G C H E C K VA LV E C A S T I RO N B O DY PN25 • SL404-25

PN25 - SL404-25 TABLE F - SL404-25-F PN21 - SL404-21

Design BSEN 16767 (BS 5153), ANSI B16.42 (Wall) Flanging/Pressure Class AS 4331.1 PN25 ISO 7005-I PN25 EN 1092-2 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rating) Face to Face Dimensions EN 16767 (BS 5153), EN 558-2 (AS 4794 on request) Test Standard EN 12266-1, ISO 5208

15 16

17

18

13 14 10 11 12

B

4 9

6

8

5

7

2

3

1

A

PN25 2500KPA (362 PSI) max cold working pressure.

MATERIAL LIST No. 1

Part Name Body

Material Cast Iron* - BS1452 Gr.220

2

Seat Ring

Cast Bronze - BS1400 LG2

3

Disc Ring

Cast Bronze - BS1400 LG2/EPDM/NBR

4

Disc

Cast Iron - BS1452 Gr.220

5

Hanger

Ductile Cast Iron - BS2789 Gr500-7

6

Washer

Steel - BS970 43A

7

Nut

Steel - BS970 43A

8

Split Pin

Stainless Steel - BS970 304S15

9

Disc Screw

Steel - BS970 43A

10

Side Pin

Brass - BS2874 CZ122

11

Gasket

Spiral/Graphite

12

Hanger Pin

Stainless Steel - BS970 304S15

13

Bonnet

Cast Iron - BS1452 Gr.220

14

Gasket

Graphite

15

Bolt

Steel - BS970 43A

16

Nut

Steel - BS970 43A

17

Identification Plate

Aluminium

18

Pin

Stainless Steel - BS970 304S15

*Or Ductile Iron

DIMENSIONS & WEIGHTS

MM & KG

Size (mm)

Size (in)

DN

A

B

D

D1

D2

n-d

f

B

KG

50

2”

51

267

99

165

125

22.2

4-19

3

135

20

65

2-1/2”

65

292

118

191

145

25.4

8-19

3

150

29

80

3”

80

318

132

210

160

28.6

8-19

3

166

30

100

4”

102

356

156

254

190

31.8

8-23

3

190

60

125

5”

127

400

184

279

220

34.9

8-28

3

206

75

150

6”

152

444

211

318

250

36.5

8-28

3

244

114

200

8”

203

533

274

381

310

41.3

12-28

3

291

186

250

10”

254

622

330

445

370

47.6

12-31

3

337

220

300

12”

305

711

398

521

430

50.8

16-31

4

383

340

Refer to drawing for other dimensions. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

5


SWING CHECK VALVE

S W I N G C H E C K VA LV E S W I T H M E C H A N I C A L ASSIST DEVICES

Swing Check Valve with Damper

Swing Check Valve with Lever & Counterweight

6

Swing Check Valve with Spring Assist

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SWING CHECK VALVE

S W I N G C H E C K VA LV E W I T H L E V E R & COUNTER-WEIGHT • SL404-CW Table D - SL404-D-CW Table E - SL404-E-CW PN10 - SL404-10-CW PN14 - SL404-14-CW PN16 - SL404-16-CW PN21 - SL404-21-CW PN25 - SL404-25-CW 125 Class SL404-125-CW 150 Class SL404-150-CW 250 Class SL404-250-CW

1 1A 3 12

Design BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1 Flanging/Pressure Class ANSI B16.1125lb, 150lb, 250lb ANSI B16.42 150lb, 250lb AS 2129 table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 ISO 7005-1, PN10, PN16, PN25 AS 4331.1 PN10, PN16, PN25 EN 1092-2 PN10, PN16, PN25 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions ASME B16.10, EN 558-1, EN 558-2, EN 16767 (BS 5153) (AS 4794 on request) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598

2

MATERIAL LIST No.

8A 8 9 4A 4 5

1/1A 2 3 4/4A 5 6 7 8/8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

B

DN D1 D

7 6

n-d

10 11

A/A1 13 14 15 16 17

18 19

b

20 21 22 23 24 25 26

Part Name

Material

Cover Bolt & Nut Cover* Gasket Hanger Pin & Split Hanger Disc Ring Disc Disc Washer & Nut Disc Bolt Seat Ring Body* Retainer Bolt Balance Weight Washer Nut Connecting Lever Nut Washer Hanger Axle Gland O-Ring Stuffing Box Washer Outside Bush Inside Bush

Steel ASTM A126 Class B Graphite / Teflon 304 or F6 Stainless Steel ASTM  A536 Ductile Iron Bronze ASTM B62/F6/EPDM/NBR ASTM A126 Class B Steel Steel Bronze ASTM B62 or F6 SS ASTM A126 Class B Stainless Steel Steel Cast Iron Steel Steel Ductile Cast Iron Steel Steel Stainless Steel Brass EPDM/NBR Brass Teflon Brass Brass

* Ductile Iron Body for 250 Class and PN16 in larger sizes.

DIMENSIONS Class 125lb, 150lb Table D, Table E PN10, PN14, PN16 PN21,PN25, PN35, 250lb Table F, Table H

MM Size (mm) Size (in) A A1 B D D1 A B D D1

50 2” 203 287 131 152 121 267 22.2 165 127

65 2.5” 216 295 146 178 140 292 25.4 191 149

80 3” 241 318 157 190 152.5 318 28.6 210 168

100 4” 292 356 182 228.6 190.5 356 31.8 254 200

125 5” 330 400 230 254 215.9 400 34.9 279 235

150 6” 356 494 237 279.4 241.3 445 36.5 318 270

200 8” 495 533 278 343 298.5 533 41.3 381 330

250 10” 622 640 313 406 362 622 47.6 445 387

300 12” 699 711 353 483 432 711 50.8 521 451

350 14” 787 434 535 476 -

400 16” 864 914 470 597 540 -

450 18” 978 914 535 635 578 -

500 20” 978 1016 570 700 635 -

600 24” 1295 1219 679 815 749 -

Refer to drawing for other dimensions. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

7


SWING CHECK VALVE

S W I N G C H E C K VA LV E W I T H F U S E A B L E L I N K - E S DV 150 Class ESDSC-150 300 Class ESDSC-300 15 6 7

22 16 17

5 2 12

B

4 LEVER

8 Tack Weld

C DN

D D1

FLOW Weld in seat

1

3

n-Øh

1.6mm t

A

9

18

21

10

20 19 13

14 11

KEYWAY

DETAIL A-A

Design ASME B16.34/BS 1868 Flanging ANSI B16.5, Also available in AS 2129 Table D to H and AS 4087/ISO 7005-1 PN 10 to 35 Face to Face Dimensions ANSI B16.10 Inspection & Test API 598

MATERIAL LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Name Body Bonnet Arm Disc Gasket Cover Bots Cover Nuts Seat Ring Hinge Pin Packing Lever Nut Disc Nut Lever Washer Spring Fusible Link Pin Packing Box Packing Gland Packing Nut Retainer Eye Lifting Bolt

Material ASTM A216 Gr WCB ASTM A216 Gr WCB ASTM A216 Gr WCB ASTM A216 Gr 410SS/F6A (Cr13)* Graphite A193 Gr B7 A194 Gr 2H A105 with 410SS/F6A (+PTFE/VITON*) A479 Gr 410 Graphite A194 Gr 2H A194 Gr 2H Rolled Steel/Bar Steel Inconel X750/Other UL/FM app (choice of temperature) SS 18-8 Carbon Steel 410 Carbon Steel Steel A193 GR B7 (250NB & Over)

Trim #8 shown (example) *Optional soft seat insert for tight shut-off

22

Marking Flange Dim. Face to Face Wall Thickness Designed Inspection & Test

250NB (10”) & OVER

MSS-SP-25 ANSI B16.5 ANSI B16.10 ANSI B16.34 BS1868, ANSI B16.34 API 598

MM

DIMENSIONS 150LB Size (mm) 50 65 80 100 125 150 200 250 300 350 400 450 500 600

8

Size (in) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”

Qty. 1 1 1 1 1 1 Set 1 Set 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

DN 50.8 63.5 76.2 101.6 127.0 152.4 203.2 254.0 304.8 336.6 387.4 438.2 489.0 590.6

A 203.2 215.9 241.3 292.1 330.2 355.6 495.3 622.3 698.5 787.4 863.6 977.9 977.9 1295.4

D 152.4 177.8 190.5 228.6 254.0 279.4 342.9 406.4 482.6 533.4 596.9 635.0 698.5 812.8

C 120.7 139.7 152.4 190.5 215.9 241.3 298.5 362.0 431.8 476.3 539.8 577.9 635.0 749.3

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

D1 92.1 104.8 127.0 157.1 185.9 215.9 269.7 323.9 381.0 412.8 469.9 533.4 584.2 692.2

B 152.40 152.40 158.75 193.55 193.55 241.30 292.10 342.90 381.00 400.05 438.15 502.92 541.02 675.13


COMBINATION SIGHT GLASS CHECK VALVE

C O M B I NAT I O N S I G H T G L A S S / C H E C K VA LV E MODEL SG187L FLANGED 150~600LB Design Bolted Bonnet, Full Bore metal to metal seating For Horizontal or Vertical (upward flow) Lines Swing Type, API 6D or BS 1868 Renewable Seat Ring Flanging ASME 150 to 600 class flanged ends, raised face, serrated finish. Also available in AS 2129 Table D to H, AS 4087 and ISO 7005-1 PN 10 to 35. Overview Single sided sight glass combination swing check (flapper serves as flow indicator as well as check valve)

Features Fully integral body Patented shatter resistant carbonate sheet (30 times the impact strength of normal acrylic). Borosilicate may be used in some situations.

BILL OF MATERIAL Description

V

H

Carbon Steel

Stainless

Body

A216 WCB

A351 Gr. CF8, CF8M

Cover

A216 WCB

A351 Gr. CF8, CF8M

Disc

WCB - CR13 SS

A351 Gr. CF8, CF8M

Hinge

CR13 SS

A351 Gr. CF8, CF8M

Hinge Pin

CR13 SS

A182 Gr. F304, F316

Plug

A105

A193 Gr. B8, B8M

Cover Bolt

A193 B7

A193 Gr. B8

Cover Nut

A194 2H

A194 Gr. 8F

Disc Nut

A194 2H

A194 Gr. 8, 8M

Washer

Steel

A276 Type 304, 316

Bonnet Gasket

Spiral 316 + Gr. 7

Teflon or Spiral SS + Gr. 7

Seat (Integral)

A105 + Stellite

A351 Gr. CF8, CF8M

Glass

MR5 Carbonate Sheet

MR5 Carbonate Sheet

Standards

Face to Face / End to End

ANSI B16.10

Flange Dimensions

ANSI B16.5

Basic Design

ANSI B16.34

Testing & Inspection

API 598

Suitable for water, oil, gas etc up to 215°C or (300°C only with borosilicate or mica glass). Pressure limitations apply as temperature increases, consult us if over 50°C. L

MM & KG

DIMENSIONS 150LB Size (mm)

25

40

50

65

80

100

125

150

200

250

Size (in)

1”

1.5”

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

L. Face to Face RF

127

165.1

203.2

215.9

241.3

292.1

330

355.6

495.3

622.3

698.5

H. Valve Height

76.2

76.2

101.6

127

127

152.4

170

228.6

254

304.8

355.6

Weight (Kg)

22

33

50.6

70.4

101.2

154

288.2

506

528

1100

V. Viewing Diameter*1

25

45

50

65

80

100

180

125

130

140

100

300*2

Mechanically pre-stressed fused metal ring with encapsulated borosilicate glass insert option up to 600 class.

*1 Larger diameter on request *2 300NB Class 150 is not full ANSI CWP rated, see adjacent table.

DIMENSIONS 300LB

MM & KG

DIMENSIONS 600LB

MM & KG

Size (mm)

25

40

50

65

80

100

150*

200*

Size (mm)

15

20

25

40

Size (in)

1”

1.5”

2”

2.5”

3”

4”

6”

8”

Size (in)

0.5”

0.75”

1”

1.5”

50 2”

165

190

216

241.0

292.0

L. Face to Face RF

-

241.3 266.7 292.1 317.5 355.6 444.5 533.4

L. Face to Face RF

H. Valve Height

-

127

152.4 152.4 177.8 177.8 228.6 279.4

H. Valve Height

58

68

78

84.0

120.0

Weight (Kg)

-

57.2

70.4

112.2 160.6

242

466.4

770

Weight (Kg)

3

4.6

7.0

13.0

33.0

V. Viewing Diameter

25

40

50

55

80

100

100

V. Viewing Diameter

25

25

25

25

25

65

*150NB & 200NB Class 300 are not full ANSI rated CWP see adjacent CWP table.

In 15NB to 20NB a male threaded integral sight glass bonnet inset is used - refer to drawing.

NOTICE ON TEMPERATURE AND APPLICATION OF GLASS INSERT

COLD WORKING PRESSURE

Sight Indicators fitted with standard MR5 glass should not be used on temperatures over 230°C. As with all materials, the pressure rating of these sight indicators will be reduced as the temperature increases above 40°C, it is essential you consult us if your application is for high temperature and or pressure service. It is essential you ensure the ANSI rating you order is suitable for the maximum pressure of your service. Note Class 150 300NB and 300 Class 150NB & 200NB are not full ANSI rated see CWP table above. For temperatures to 300°C we would offer Borosilicate or mica glass. We also supply borosilicate glass if application is for chemical service such as ketones, halogenated hydrocarbons, esters, aromatic hydrocarbons, aliphatic hydrocarbons, acids, amines, high concentration of alkalis & any other fluids not compatible with carbonated perspex. Please state your application.

(note at higher temperature, pressure rating decreases) 150LB up to 250NB:- 285 PSI 300LB up to 125NB:- 740 PSI 150LB 250NB to 300NB:- 250 PSI 300LB 150NB to 200NB:- 500 PSI (Table H) 600LB 15NB to 50NB:- 1440 PSI If a higher pressure is required you must specify in writing on your inquiry and your order.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

9


CHECK VALVE - UNIFLO

C H E C K VA LV E ( N O N R E T U R N ) TYPE APN

Cast Iron or rubber lined cast iron body, semi flexible disc swing check. Design BS 5158, BSEN 12334.

RANGE OF APPLICATION Size MM

Pressure Rating Bar

15 - 350

7.0

Hyd. test pressure in bar for Body

Seat

10.5

7.7

Flanging Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1, EN 1092-2, PN 6~16, AS 4087 PN 14~16, AS 2129 Table D to E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16.

MATERIAL LIST Part Name

Material

Body/End Piece

Cast Iron IS: 210Gr. FG. 260 with hard/soft rubber lining

Disc (or flap)

Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc.

Connecting bolts/nuts

Steel IS: 1367, Gr. 4.6/4

Valve Surface protection

Prime coat: chlorine-free with modified alkyd resin.

Linings Available

Food grade, halar, hard rubber, teflon etc.

FEATURES

Simple three parts design, with only one moving part. Disc, absolutely 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Down time is kept to a minimum as the flap can easily be replaced in minutes.

DIMENSIONS Size (mm)

Size (inch)

Face to Face Dimensions A Unlined Rubber Lined mm mm

Overall Dimensions B mm

Weight approx. kg.

25

1”

144

150

124

4.0

40

1-1/2”

174

180

144

7.0

50

2”

194

200

166

8.5

65

2-1/2”

234

240

220

14.0

80

3”

254

260

220

20.0

100

4”

292

300

270

34.0

150

6”

392

400

322

56.0

200

8”

492

500

396

103.0

250

10”

590

600

500

190.0

300

12”

690

700

554

310.0

Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

10

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

A

B


CHECK VALVE - UNIFLO

C H E C K VA LV E ( N O N - R E T U R N ) TYPE APNX

Cast Iron or rubber lined cast iron body, semi flexible disc, swing check. Flow reversal of plus 0.35 bar. Design BS 5158, BSEN 12334.

RANGE OF APPLICATION Size MM

Pressure Rating Bar

25 - 350

7.0

Hyd. test pressure in bar for Body

Seat

10.5

7.7

Flanging Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1 125LB, EN 1092-2, PN 6~16, AS 4087 PN 10~16, AS 2129 Table D to E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16. EN 1092-2 PN 6~16.

MATERIAL LIST Part Name

Material

Body/End Piece

Cast Iron IS: 210 Gr. FG. 260 with hard/soft rubber lining

Disc (or flap)

Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc. Grade “B” Butyl is standard.

Connecting bolts/nuts

Steel IS: 1367, Gr. 4.6/4

Valve Surface protection

Prime coat: chlorine-free with modified alkyd resin.

Linings Available

Food grade, halar, hard rubber, teflon etc.

FEATURES

Simple three parts design, with only one moving part. Disc, absolutely 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Down time is kept to a minimum as the flap can easily be replaced in minutes.

A

DIMENSIONS Size (in)

Face to Face Dimensions A Rubber Lined Unlined mm mm

Overall Dimensions B mm

Weight approx. kg. B

Size (mm) 25

1”

151

157

124

4.0

40

1-1/2”

180

186

149

7.0

50

2”

198

204

162

8.5

65

2-1/2”

238

244

216

14.0

80

3”

259

265

216

20.0

100

4”

348

356

295

34.0

150

6”

400

406

327

56.0

200

8”

492

500

396

103.0

250

10”

590

600

500

190.0

300

12”

690

700

554

310.0

Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

11


CHECK VALVE - UNIFLO

T I LT T Y P E C H E C K VA LV E RU B B E R C OAT E D DISC 500 SERIES 125LB/PN10/PN16

5

4

2

3

8

1

E

C

B

Design MSS-SP71, BSEN 16767 (BS 5153), BSEN 1074, ANSI B16.1/ANSI B16.42 Features 100% full flow area. Resilient lined body optional. Flanging/Pressure Class ANSI B16.1 125lb, 150lb ANSI B10.42 150lb, 250lb AS 2129 Table D, E, F AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions ASME B16.10, EN 558-1, EN 16767 (BS 5153) (AS 4794 available) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074 Pressure/Temperature Rating Nitrile 16 bar from -10 to 100ºC EPDM 16 bar from -10 to 120ºC Viton 16 bar from -10 to 200ºC

6 7

A

D

MATERIALS No 1 2 3 4 5 6 7 8

Part Body Cover Gasket Disc Bolt Inner Coat Plug Hinge Pin

Material Cast Iron/Ductile Iron Cast Iron/Ductile Iron Graphite Buna/EPDM/Viton/NBR Steel Epoxy or Lined Malleable Iron Stainless Steel

Standard ASTM A126 Class B Over 12” ASTM A53B-Gr65-45-12 Ductile Iron+FBE ASTM A126 Class B Over 12” ASTM A53B-Gr65-45-12 Ductile Iron+FBE or Butyl Rubber etc. on request ASTM A-35/0-2000 encapsulated - & nylon reinforced butyl rubber AISI 1035/SAE Grade 5 Epoxy or Chloro Butyl or Bromo Butyl etc (Optional) AISI 31655

* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)

DIMENSIONS 125LB/150LB Size (mm) Size (in) 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750

2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30”

Model 502 525 503 504 505 506 508 510 512 514 516 518 520 524 700

A*

(Unlined) (Epoxy)

inch 8 8-1/2 9-1/2 11-1/2 13-3/4 15 19-1/2 24-1/2 27-1/2 31 32 36 40 48

mm 203 216 241 292 330 356 496 622 699 787 912 965 1067 1219

A1 (Lined) inch 8-1/8 8-5/8 9-5/8 11-3/4 14 15-1/4 19-3/4 24-3/4 27-3/4 31-1/4 32-1/4 36-1/4 40-1/4 48-1/4

mm 206.38 219.08 244.48 298.00 356.00 387.00 502.00 629.00 692.00 794.00 819.00 921.00 1022.00 1226.00

B

C*1

inch 3-3/8 3-3/8 3-7/8 4-5/8 5-1/8 5-7/8

mm inch mm inch 86 6 165 5/8 90 7 185 11/16 98 7-1/2 220 3/4 117 9 220 15/16 130 10 250 15/16 149 11 285 1 194 13-1/2 340 1-1/8 9-7/8 251 16 405 1-3/16 11-3/8 311 19 460 1-1/4 13-3/8 360 21 520 1-3/8 15-3/8 420 23-1/2 580 1-7/16 17-1/8 480 25 640 1-9/16 19-1/8 520 27-1/2 715 1-11/16 22-3/4 570 32 840 1-7/8 Refer to drawing for more information

*Based on 500 Series, alternative face to face also available.

*1Flanging as per AS/BS/EN/ISO as required. Refer to drawing for Table D to F and PN10 to PN21.

12

D

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

E*1 mm 16 17 19 24 24 26 30 30 32 35 37 40 43 48

inch 4-3/4 5-1/2 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 17-11/16 21-1/4 22-3/4 25 29-1/2

mm 125 145 160 180 210 240 295 355 410 470 525 585 650 770


CHECK VALVE - UNIFLO

T I LT T Y P E C H E C K VA LV E RU B B E R C OAT E D DISC - 500 SERIES - PN25

5

4

2

3

8

1

E

C

B

Design BSEN 16767 (BS 5153), BSEN 1074 Features 100% full flow area. Resilient lined body optional. Flanging ISO 7005-1 PN25 AS 4331.1 PN25 EN 1092-2 PN25 AS 2129 Table F, H AS 4087 PN21, PN35 Rating 2100kPa CWP 50~80NB 2000kPa CWP 100NB 1600kPa CWP 150NB 1000kPa CWP 200~250NB Face to Face Dimensions EN 558-1, EN 16767 (AS 4794 also available) Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074, API 598 Pressure/Temperature Rating Nitrile 25 bar from -10 to 120ºC EPDM 25 bar from -10 to 120ºC Viton 25 bar from -10 to 200ºC

6 7

A

D

MATERIALS No. 1 2 3 4 5 6 7 8

Part Name Body Bonnet Gasket Disc Bolt Lining Plug Hinge Pin

Material Ductile Iron (EN GJS 500-7) (optional resilient lined) Ductile Iron (EN GJS 500-7) Rubber (NBR) Carbon Steel + Encapsulated Nylon Reinforced Rubber (NBR/EPDM) Galvanised Steel Epoxy or Rubber (NBR)/EPDM Galvanised Steel Stainless Steel - 31655

DIMENSIONS PN25 Size (mm)

Size (in)

A*

B

C*1

D

E*1

n-Ød

50 65 80 100 150 200 250

2” 2 1/2” 3” 4” 6” 8” 10”

203 216 241 292 356 495 622

86 90 98 117 149 194 251

165 185 200 235 300 360 425

19 19 19 19 20 22 24.5

125 145 160 190 250 310 370

4-Ø19 8-Ø19 8-Ø19 8-Ø23 8-Ø28 8-Ø28

* Based on 500 Series, alternative face to face also available. *1Alternative flanging as per AS/EN/ISO as required, refer to drawing.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

13


CHECK VALVE - UNIFLO

T I LT C H E C K VA LV E RU B B E R C OAT E D D I S C S C - S E R I E S OVERVIEW The unique design of the hi-strength fabric reinforced rubber flapper disc creates an elastic spring to close-against the flow, combined with the tilted body seat (closing angle 35o) act to reduce the closing time, minimise the water hammer and flow reversal. Simplicity of design with three components (body, disc & cover) in one valve, and disc, hinge and pin are integral and fully encapsulated with special rubber for maintenance free, longlife, 1,000,000 continuous cycles tested with no sign of wear or distortion to the valve side and seat, body and cover are ductile iron. This valve will operate trouble free for a longer period compared to conventional check valves.

Application Suitable for all types of water, air & steam 100oC. (For higher temperature, consult us.) Features Sizes DN 50 ~ DN 600mm (2”~24”) Flanging Flange Drilling to suit ANSI B16.1, ANSI B16.5, BS EN 1092-2, BS 10, AS 2129 D/E and AS 4087 PN 10/14/16.

Ød

Test Standard MSS-SP71 Class 250 & EN 12334 PN16 Optional Accessories Proximity Switch, Backflow Actuator, Øh~n Oil Dash-pot, Air Release Plug on the Cover.

6

T

4

1

ØD

5

ØC

3

2

L 7

DIMENSIONS (MM) SIZE Ød in

mm

2 3 4 6 8 10 12 14 16 18 20 24

50 80 100 150 200 250 300 350 400 450 500 600

MATERIALS ANSI B16.1 CL.125

L

ØD 152 191 229 279 343 406 483 533 597 635 699 813

203 241 292 381 495 622 699 787 813 965 1067 1219

ØC 121 152 191 241 299 362 432 476 540 578 635 749

Øh 19 19 19 22 22 25 25 29 29 32 32 35

n 4 4 8 8 8 12 12 12 16 16 20 20

T 16 19 24 25 29 30 32 35 37 40 43 48

ASTM Designation

No

Parts

Material

BS SPEC

1

Body

2

Disc

3

Cover

Ductile Iron Steel & Rubber (Buna N) Ductile Iron

4

Cover Bolt

Zinc Coated Steel

A 126 Class B

EN 1561-EN-GJL-250

5

Cover Gasket

Cast Iron

A 307 Grade B

4882

6

Plug

Malleable Iron

A 47

-

7

Backflow Actuator Assembly

-

-

-

A 536 Gr.65-45-12 EN 1563-EN-GJS-500-7 A36 & D2000 AA7008

1506 & 2494

A 536 Gr.65-45-12 EN 1563-EN-GJS-500-7

HEAD LOSS CHART

0.3 0.2

m 400 m m 450 m m 500 m mm 600 mm

mm

350

mm

7.5 m/s VELOCITY

E

1 0.7 0.6 0.5 0.4

300

mm 200

2

250

mm 150

mm 80

100

mm 50

3

RE CO SIZ MME ND ING ED RA VA NG LV E

HEAD LOSS IN METRE OF WATER

7 6 5 4

mm

10

5.0 m/s VELOCITY 3.0 m/s VELOCITY 2.0 m/s VELOCITY 1.5 m/s VELOCITY

0.1 0.07 0.06 0.05 0.04

14

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

30000

20000

10000

6000 7000

5000

4000

3000

FLOW OF WATER IN m3/h

2000

1000

600 700

500

400

200 300

100

70

60

50

40

30

20

10

4 5 6 7

0.03


CHECK VALVE - UNIFLO

T I LT I N G D I S C C H E C K VA LV E M E TA L S E AT E D 5 0 0 - S C - VA L P N 1 0 / 1 6 / 2 5 , 1 2 5 ~ 2 5 0 L B

OVERVIEW Valves are manufactured and tested in accordance with EN 12334 PN10/16/25, TIS 383 PN6/10/16, MSS-SP 71 class125/250 and also meet the requirements of AWWA C508. The tilting disc and 2 piece bodies designed check valve accomplishes full flow opening by having the disc pivot or tilt in the flow media. The opening stroke range in much less than that of the conventional swing check valves, therefore reduces opening and closing time critical to controlling flow reversal and reducing water hammer. The full flow area with lower headloss ensure valve will operate with the highest efficiency and durability.

FEATURES Sizes are available from DN 80 mm - DN 1800 mm. (3”-72”) Flange drilling to suit ANSI B16.1, EN 1092, BS 10, ANSI B165, AS 2129 Table C to E and AS4087 PN 10 to 16. Epoxy coating to AWWA C210-84 standard. Optional accessories Signal switch, By-pass, Hydraulic cyclinder (top/bottom/side mounted) Uniflo Tilted Disc Check Valve provides energy efficient operation, while easily handling the most severe and demanding applications with features such as: non-slam closure, wear resistance, leak tight seating and versatility of operation. 9 3

13

8

4

8

3

13 3

12 10

1

2 11

13 6

5

Detail A

1

MATERIALS No 1

Part Body

2

Disc

3

End Plate

4

Sleeve

5

Body Seat Ring

6

Disc Seat Ring

Materials

7

9

3

12

BS/EN Spec

ASTM Spec

TIS Spec

Cast Iron

EN 1561-EN-GJS-250

A 126 Class B

TIS. 536

Ductile Iron

EN 1563-EN- GJS-500-7

A 536 Grade 65-45-12

TIS. 537(SGI 500)

Cast Iron

EN 1561-EN-GJS-250

A 126 Class B

TIS. 536

Ductile Iron

EN 1563-EN- GJS-500-7

A 536 Grade 65-45-12

TIS. 537(SGI 500)

Cast Iron

EN 1561-EN-GJS-250

A 126 Class B

TIS. 536

Ductile Iron

EN 1563-EN- GJS-500-7

A 536 Grade 65-45-12

TIS. 537(SGI 500)

Bronze/Gunmetal

EN1982-CC491 K

B62

Bronze/Gunmetal

EN1982-CC491 K

B62

-

Stainless Steel

Gr 1.4301,4401

A 276 Type 304,316

-

-

Bronze/Gunmetal

EN1982-CC491 K

B62

-

Stainless Steel

(Optional)

A 276 Type 304,316

-

7

Body Bolt

Galvanised Steel

(Optional)

A 307 Grade B

8

Hinge Pin

Stainless Steel

Gr 1.4301,4401,4057, 4021

A 276 Type 304, 316,431,420

9

End Plate Bolt

Galvanised Steel

4190

A 307 Grade B

TIS. 171 TIS. 171

10 Eye Bolt

Galvanised Steel

4190

A 307 Grade B

TIS. 171

11 Socket Head Bolt

Stainless Steel

Gr 1.4301,4401

A 276 Type 304,316

TIS. 171

12 Gasket 13 O-Ring

-

-

Rubber (NBR)

Non Asbestos Sheet EN 681-1

-

D 2000 CA 707

-

Rubber (EPDM)

EN 681-1

D 2000 CA 707

-

* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

15


CHECK VALVE - UNIFLO

ØD ØC Ød

5 0 0 - S C - VA L

Øh~n

DIMENSIONS (MM & INCH) SIZE inch

mm

4 6 8 10 12 16 20 24 28 30 32 36 42

100 150 200 250 300 400 500 600 700 750 800 900 1000

L (Length) 292 381 495 622 398 762 813 965 1100 450 1350 1512 1588

Flanged ANSI B16.5 Class 150 (inch) ØC ØG Øh n T 7.50 6.19 0.75 8 0.94 9.50 9.50 0.88 8 1.00 11.75 10.62 0.88 8 1.12 14.25 12.75 1.00 12 1.19 17.00 15.00 1.00 12 1.25 21.25 18.50 1.12 16 1.44 25.00 23.00 1.25 20 1.69 29.50 27.25 1.38 20 1.88 34.00 31.25 1.38 28 2.06 36.00 33.75 1.38 28 2.12 38.50 35.75 1.62 28 2.25 42.75 40.25 1.62 32 2.38 49.50 47.00 1.62 36 2.62

ØD 9.00 11.00 13.50 16.00 19.00 23.50 27.50 32.00 36.50 38.75 41.75 46.00 53.00

T

L

f 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16

Flanged ANSI B16.5 Class 250/300 (inch) ØD ØC ØG Øh n T 10.00 7.88 6.19 0.88 8 1.25 12.50 10.62 9.50 0.88 12 1.44 15.00 13.00 10.62 1.00 12 1.62 17.50 15.25 12.75 1.12 16 1.88 20.50 17.75 15.00 1.25 16 2.00 25.50 22.50 18.50 1.38 20 2.25 30.50 27.00 23.00 1.38 24 2.50 36.00 32.00 27.25 1.62 24 2.75 -

f 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 -

f 3 3 3 3 4 4 4 5 5 5 5 5 5 5 5 5 5

ØD 220 285 340 405 460 640 715 840 910 1025 1125 1255 -

Flanged BS EN1092-2 PN16 Cast Iron ØC ØG Øh n T 180 156 19 8 24 240 211 23 8 26 295 266 23 12 30 355 319 28 12 32 410 370 28 12 32 585 548 31 20 40 650 609 34 20 42 770 720 37 20 48 840 794 37 24 54 950 901 41 24 58 1050 1001 41 28 62 1170 1112 44 28 66 -

f 3 3 3 3 4 4 4 5 5 5 5 5 -

DIMENSIONS CAST IRON (MM) SIZE inch mm 4 100 6 150 8 200 10 250 12 300 18 450 20 500 24 600 28 700 32 800 36 900 42 1000 50 1200 1400 1500 1600 1800

L (Length) 292 381 495 622 395 762 813 965 1100 1350 1500 1588 1651 2083 2210 2210 2540

Flanged BS EN1092-2 PN10 Cast Iron ØC ØG Øh n T 180 156 19 8 24 240 211 23 8 26 295 266 23 8 26 350 319 23 12 28 400 370 23 12 28 565 530 28 20 32 620 582 28 20 34 725 682 31 20 36 840 794 31 24 40 950 901 34 24 44 1050 1001 34 28 46 1160 1112 37 28 50 1380 1328 41 32 56 1590 1530 44 36 62 1700 1640 44 36 65 1820 1750 50 40 68 2020 1950 50 44 70

ØD 220 285 340 395 445 615 670 780 895 1015 1115 1230 1455 1675 1785 1915 2115

DIMENSIONS DUCTILE IRON (MM) SIZE

L (Length)

Flanged BS EN1092-2 PN10 Ductile Iron

inch mm ØD 292 220 4 100 6 150 381 285 8 200 495 340 10 250 622 395 12 300 698 445 18 450 762 615 20 500 813 670 24 600 965 780 28 700 1100 895 32 800 1350 1015 36 900 1500 1115 42 1000 1588 1230 50 1200 1651 1455 1400 2083 1675 1500 2210 1785 1600 2210 1915 1800 2540 2115 Other Size or Pressure, Refer to Drawing.

16

ØC 180 240 295 350 400 515 620 725 840 950 1050 1160 1380 1590 1700 1820 2020

ØG 156 211 266 319 370 480 582 682 794 901 1001 1112 1328 1530 1640 1750 1950

Øh 19 23 23 23 23 28 28 31 31 34 34 37 41 44 44 50 50

n 8 8 8 12 12 16 20 20 24 24 28 28 32 36 36 40 44

T 19.0 19.0 20.0 22.0 24.5 24.5 26.5 30.0 33.0 35.0 37.5 40.0 45.0 46.0 47.5 49.0 52.0

Flanged BS EN1092-2 PN16 Ductile Iron f 3 3 3 3 4 4 4 5 5 5 5 5 5 5 5 5 5

ØD 220 285 340 405 460 580 715 840 910 1025 1125 1255 1485 1685 1820 1930 2130

ØC 180 240 295 355 410 525 650 770 840 950 1050 1170 1390 1590 1710 1820 2020

ØG 156 211 266 319 370 480 609 720 794 901 1001 1112 1328 1530 1640 1750 1950

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

Øh 19 23 23 28 28 31 34 37 37 41 41 44 50 50 57 57 57

n 8 8 12 12 12 20 20 20 24 24 28 28 32 36 36 40 44

T 19.0 19.0 20.0 22.0 24.5 28,0 31.5 36.0 39.5 43.0 46.5 50.0 57.0 60.0 62.5 65.0 70.0

f 3 3 3 3 4 4 4 5 5 5 5 5 -


CHECK VALVE - UNIFLO

BA L L C H E C K VA LV E - B C S E R I E S APPLICATION & CHARACTERISTICS These full port ball checks with uninterrupted flow (equal to bore of pipe) are resistant to clogging and are ideal for wastewater, stormwater treatment, pumping dirty fluids. There is no accumulation of debris/deposits and the valve can be cleaned in-line without removal of entire valve and other neutral liquid applications. They can be used in horizontal & vertical service. BC series check valves have a low head loss and are self-cleaning due to the rotating ball. Flanging ANSI B16.1 125lb, 150lb AS 4087 PN14, PN21 AS 2129 Table D, E, F AS 4331.1 PN10, PN16, PN25 EN 1092-2/ISO 7005-1 PN10, PN16, PN25 Face to Face Dimensions EN 558-1 Series 48 - was DIN 3202-F6 (Dimension L1) AS 4794 (Dimension L), AS 3 579, ANSI B16.10

2 4 5

MATERIALS

1

No. Qty. Description

H

3

Material

1

1

Body

DIN: GGG 40 Ductile iron plus Epoxy Coat ASTM: A536 65-45-12 EN-GJS-400-15 BS: 1563 EN-JS 1030

2

1

Bonnet

DIN: GGG 40 Ductile iron plus Epoxy Coat ASTM: A536 65-45-12 EN-GJS-400-15 BS: 1563 EN-JS 1030

3

1

Ball

Nitrile or EPDM coated steel

4

2/4

Nut

Stainless steel

L / L1

5

1

Gasket

Nitrile or EPDM

40NB to 300NB

6

1

Degassing plug

Stainless steel

DN

ØD

Flow

Polyurethane

Optional

Stainless body and PTFE/PFA/FEP coated ball available on request for chemical and high temperature applications.

DIMENSIONS DN L L 1 H ØD mm inch 40 1 1/2” 180 200 113 150 50 2” 200 240 145 165 65 2 1/2” 230 260 169 185 80 3” 260 300 169 200 100 4” 330 350 211 220 125 5” 350 400 275 250 150 6” 410 500 294 285 200 8” 540 600 395 340 250 10” 640 700 482 400 300 12” 700 800 573 455 350 14” 800 900 654 505 400 16” 900 1000 781 565 500 20” 1100 1100 880 670 600 24” 1300 1300 1030 780

ØK

Min. opening Weight pressure

n x ØM

110 4 x Ø19 125 4 x Ø18.5 145 4 x Ø18.5 160 8 x Ø18.5 180 8 x Ø18 210 8 x Ø18 240 8 x Ø22 295 8 x Ø22 350 12 x Ø22 400 12 x Ø22 460 16 x Ø23 515 16 x Ø26 620 20 x Ø27 725 20 x Ø30

(kg)

(mbar)

6.9 12.6 20.5 12.0 16.0 41.6 25.7 26.7 32.5 35.7 54.2 64.0 -

6.32 9.26 15.1 15.82 24.46 38.0 48.0 90.0 145.0 230.0 336.7 482.9 580.0 1080.0

n x ØM

ØK

Flow L / L1

350NB to 600NB

PFA/ Lined FEP ANS Series (refer to drawing)

STANDARDS

DN600

DN500

DN400

DN300 DN350

DN250

DN200

DN150

DN125

DN100

DN80

DN65

DN50

∆P(mCE)

DN40

Manufacture according to the requirements of the European directive 97/23/CE (Equipment under pressure): category III modulate H. (DN 40-400)

Pressure Loss

10

Lining Specifications: Lining material - PFA 3 - 4 MM

1

0.1 10.00

100.00

1000.00

Flow in m3/hour

10000.00

Balls used in Uniflo ball check valves are NBR or EPDM vulcanised with an iron, steel or aluminium core. PTFE/PFA coated ball also available.

Test Pressure: Shell - 26 bar before & after lining (Hydro.) Seat - 16 bar after lining (Hydro.) Spark Test - 100% Spark Test at 15 KVA for all lined parts in contact with fluid

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

17


CHECK VALVE - SUPERCHECK

W A F E R C H E C K D UA L F L A P I RO N B O DY ASG SERIES

125LB, PN10, PN14 & PN16 RATED Rating

API 594 - Class 125/150 or AS/EN/ISO/BS PN10/PN14/PN16 Design API 594, BSEN 16767 Max temp -18°C* to 100°C Buna - N, -18°C* to 110°C EPDM, -18°C* to 121°C metal seat (As Body). Flanging To suit ASA 125, 150, EN 1092-2 PN10/PN16, AS 2129 Table D, E, AS 4087 PN14/ PN16/PN21, ISO 7005-1 PN10/PN16, AS 4331.1 PN10/PN16, EN 1092-2 PN10/PN16, JISB 2220 5K~20K Face to Face EN 558 (was DIN 3203-K3), BSEN 16767 or EN 16782 (3202-K3) or ASME B16 Test

API 598/ISO 5208/MSS SP67-1

Metal seated leakage 3CC/min/inch of valve size per API 598. Soft seated leak tight shut off. * Iron body limitation -18°C

DESIGN FEATURES • Encapsulated and bonded body seat (soft seat) • Upper and lower PTFE thrust bearings • Dual springs for quicker activation long life and even distribution of force over both plates • Fusion bonded epoxy coated body (internal & external) • Long leaf springs (prevent rubbing of disc and seat) • Alleviation from Water Hammer Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the stop of power, thus prevents damage from water, hammering caused by pumps and other reciprocating devices. • Lower Head Loss Designed with optimum venturi to reduce head loss when compared with similar Dual Plate Type Check Valves.

BILL OF MATERIALS 1 2 3 4 5 7 9 10 11

Part Name Body Plate Springs (Long Leg) Pin Body Seat Bearing Retainer Eye Bolt O-Ring

• Installation Directions In addition to the compact size, SUPER-CHECK valves can be installed either horizontally or vertically. • Long Leg Torsion Spring Action which allows the plates to open and close without seat scrubbing.

Materials Iron 126 Class B, Ductile Iron+FBE Bronze, 304SS, 410SS, 316SS, Duplex, iron 316SS 304SS or 316SS NBR (BUNA), EPDM, Viton, Metal PTFE S25C or S/S SS41 Viton, NBR, EPDM

SLIM PLATE DESIGN Standard in all sizes. Ensures lower cracking pressures & large flow rates.

• Super-Check provide a complete range of sizes from ND40 through ND 1800, designed and rated in accordance with ANSI 125 LB, PN10, PN14, PN16, PN21 10 3

2

1 7

5 9

7

4

IMPORTANT:

Ensure the valve is at least eight pipe diameters from reciprocating or pulsating devices.

11

18

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


GATE VALVE - CAST IRON

G AT E VA LV E B B I S Y C A S T I RO N B O DY PN10~35, ANSI CLASS 125~250 • SL600 PN10 SL600-10 PN14 SL600-14 PN16 SL600-16 PN21 SL600-21 PN35 SL600-35 Table D SL600-D Table E SL600-E Table F SL600-F 125 Class SL600-125 150 Class SL600-150 250 Class SL600-250

C

19 17

16

14 15 13 12

B

18

11 10 9 7

8

6

Design MSS SP70-1, MSS SP-128, BSEN 1171 (BS 5150), AS 2638.1 Features Inside screw & yoke, solid wedge, bolted bonnet, non-rising stem. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb ANSI B16.42, 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions EN 1171 (BS 5150), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.

MATERIAL LIST

5 4

No.

3

1

Body

ASTM A126 Class B/A395

2

2

Seat Ring

ASTM B62 (bronze*)

1

3

Wedge Face Ring

ASTM B62 (bronze*)

4

Wedge

ASTM A126 Class B

5

Stem*

Bronze/Brass/F6/420

6

Body Gasket

Graphite/NBR

7

Bolt

Steel B7

8

Nut

Steel 2H

9

Bonnet

10

Gasket

PTFE/Graphite

11

Packing

Graphite/PTFE

12

Packing Gland

Cast Brass/410SS

13

Packing Gland Bolt

Alloy Steel B7

14

Gland Flange Nut

Alloy Steel 2H

15

Gland Flange

Cast Brass/410SS

16

Yoke Bushing Nut

ASTM A126 Class B

17

Handwheel**

ASTM A126 Class B

18

Identification Plate

Aluminium

19

Handwheel Nut

Ductile Iron

20

Position Indicator Plate†

Aluminium (Optional)

A

20

Optional Position Indicator

125lb, 150lb Table D Table E PN10, PN14 PN16

250lb Table F Table H PN21, PN35

Size

(mm)

50

65

Material

ASTM A126 Class B/A395

NOTE: *Bronze B16 or stainless steel CR13/304/316 refer to drawing. **For gear operator refer to drawing. †Optional, refer to drawing.

DIMENSIONS & WEIGHTS Class

Part Name

80

100

125

150

200

250

MM & KG

300

350

375

400

450

500

600

700

14”

15”

16”

18”

20”

24”

750

900

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

28”

30”

36”

A

178

191

203

229

254

267

292

330

356 381/441 406/476 406/476 432/505 457/510 508/575 610

610

711

B

313

334

370

430

454

550

678

750

880

940

950

1080

1180

1380

-

-

(in)

1480

-

C

203

203

203

254

254

305

356

406

457

508

560

559

610

610

762

-

-

-

Weight

15

21

26

44

61

74

127

216

283

375

550

638

800

980

1300

-

2836

3500

A

216

241

282

305

381

403

419

457

502

-

-

-

-

-

-

-

-

-

B

315

340

390

440

460

560

678

798

895

-

-

-

-

-

-

-

-

-

C

203

229

254

305

305

406

508

559

610

-

-

-

-

-

-

-

-

-

Weight

23

41

54

84

166

272

418

636

-

-

-

-

-

-

-

-

-

NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

19


GATE VALVE - CAST IRON

G AT E VA LV E B B I S Y C A S T I RO N B O DY PN25 • SL600-25 PN21 SL600-21 PN25 SL600-25 Table F SL600-25-F

Design BSEN 1171, AWWA C500-09. Features 2500KPA CWP. Inside screw & yoke, solid wedge, bolted bonnet, non-rising stem. Flanging/Pressure Class AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) Face to Face Dimensions EN 558-1 Series 24.

C

19 17

MATERIAL LIST

16

14

No.

15

Part Name

Material

1

Body

ASTM A126 Class B/A395

2

Seat Ring

ASTM B62/BS1400 LG2 (bronze*)

3

Wedge Face Ring

ASTM B62/BS1400 LG2 (bronze*)

4

Wedge

ASTM A126 Class B/A395

5

Stem*

Bronze/Brass/F6/420

6

Body Gasket

Graphite/Full Face Nitrile

7

Bolt

Steel B7 + ZP

8

Nut

Steel 2H + ZP

6

9

Bonnet

ASTM A126 Class B/A395

5

10

Gasket

PTFE/Graphite/Nitrile*

4

11

Packing

Graphite/PTFE

12

Packing Gland

Cast Brass/410SS

13

Packing Gland Bolt

Alloy Steel B7

14

Gland Flange Nut

Alloy Steel 2H

15

Gland Flange

Cast Brass/410SS

16

Yoke Bushing Nut

ASTM A126 Class B

17

Handwheel

ASTM A126 Class B

18

Identification Plate

Aluminium

19

Handwheel Nut

Ductile Iron

20

Wedge Nut

Cast Brass

21

Position Indicator Plate†

Aluminium (Optional)

13 12

18

11 10 9 7

B

20 8

3 2 1

A

NOTE: *Bronze B16 or stainless steel CR13/304/316 refer to drawing. † Optional, refer to drawing.

DIMENSIONS Size

MM

(mm)

50

65

80

100

125

150

200

250

300

(in)

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

A (mm)

216

241

282

305

381

403

419

457

502

B (mm)

303

340

375

424

499

560

665

798

895

C (mm)

175

200

254

305

305

348

400

457

457

NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

20

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


GATE VALVE - CAST IRON

G AT E VA LV E B B O S Y C A S T I RO N B O DY PN10~21 ANSI CLASS 125~250 • SL601 PN10 SL601-10 PN14 SL601-14 PN16 SL601-16 PN21 SL601-21 Table D SL601-D Table E SL601-E Table F SL601-F 125 Class SL601-125 150 Class SL601-150 250 Class SL601-250

Design MSS SP70-1, MSS SP-128, BSEN 1171 (BS 5163), AS 3579, AS 2638.1 AWWA C500-09. Features Outside screw & yoke, solid wedge, bolted bonnet, rising stem. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb ANSI B16.42, 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions EN 1171 (BS 5163), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.

C

21

MATERIAL LIST

20 19

No.

Part Name

18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Body Seat Ring Wedge Face Ring Wedge Stem Body Gasket Bolt Nut Bonnet Back Seat Bushing *4 Packing Packing Gland Packing Gland Bolt Gland Flange Nut Yoke Bushing Gland Flange Yoke Bushing Nut Screw Handwheel*3 Identification Plate Handwheel Nut

17 16 15 B (Open)

14 13 12 11 10 9 7

8

6 5 4 3

(Flat face flanges are standard)

2

Material

ASTM A126 Class B/A395 ASTM B62 or F6*2 ASTM B62 or F6*2 ASTM A126 Class B/A395 Bronze/410SS Graphite/Full Face Nitrile Steel Steel ASTM A126 Class B/A395 Cast Brass/410SS *4 Graphite/PTFE Cast Brass/410SS Steel Steel Ductile Iron Cast Brass/410SS ASTM A126 Class B Steel ASTM A126 Class B Aluminium Ductile Iron or B62 *2 Available in 304, 316, 410, Bronze or Brass trim. *3 For Gear Operated

1

A

version refer to drawing. *4 250 Class only. (Optional on 125lb & PN16).

MM & KG

DIMENSION & WEIGHTS Class 125lb, 150lb Table D, Table E PN10, PN14, PN16

250lb Table F, Table H PN21, PN35

Size (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

750

900

Size (in)

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

30”

36”

A

178

191

203

229

254

267

292

330

356

381

406

432

457

508

610

711

B*

375

408

441

545

656

770

959

1260

1486

1689

1860

2106

2300

2530

3400

3950

C

203

203

203

254

254

305

356

406

457

508

559

610

610

762

-

-

Weight

15

21

26

44

61

74

127

216

315

409

640

726

782

1353

2936

3600

A

216

241

282

205

216

403

419

457

502

-

-

-

-

-

-

-

B*

368

445

521

629

800

876

1092

1340

1524

-

-

-

-

-

-

-

C

203

229

254

305

305

406

508

559

610

-

-

-

-

-

-

-

Weight

23

41

54

84

120

166

272

418

636

-

-

-

-

-

-

-

NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request. Special face to face dimensions also available. *Open. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

21


GATE VALVE - CAST IRON

G AT E VA LV E B B O S Y C A S T I RO N B O DY PN25 • SL601-25 PN25 SL601-25 Table F SL601-F25

Design BSEN 1171, AWWA C500-09. Features 2500 kPa CWP. Outside screw & yoke, bolted bonnet, rising stem. Flanging/Pressure Class AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) Face to Face Dimensions EN 558-1 Series 24.

C

21 20 19 18 17 16

MATERIAL LIST

15 B (Closed)

14 13 12 11 10 9 7

8

6 5 4 3 2 1

A / A1

No.

Part Name

Material

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Body Seat Ring Wedge Face Ring Wedge Stem Body Gasket Bolt Nut Bonnet Back Seat Bushing Packing Packing Gland Packing Gland Bolt Gland Flange Nut Yoke Bushing Gland Flange Yoke Bushing Nut Screw Handwheel Identification Plate Handwheel Nut

ASTM A126 Class B/A395 ASTM B62 or F6/BS1400 LG2 ASTM B62 or F6/BS1400 LG2 ASTM A126 Class B/A395 Bronze/410SS Graphite/Full Face Nitrile Steel ZP Steel ZP ASTM A126 Class B/A395 Cast Brass/410SS Graphite/PTFE Cast Brass/410SS Steel Steel Ductile Iron Cast Brass/410SS Cast Brass BS1400 PCB1 Steel ASTM A126 Class B Aluminium Ductile Iron or B62

Also available in 304, 316, 410, Bronze or Brass trim For Gear Operated version refer to drawing.

MM & KG

DIMENSION & WEIGHTS Size (mm)

50

65

80

100

125

150

200

250

300

Size (in)

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

A

216

241

282

205

216

403

419

457

502

A1

178

191

203

229

254

267

292

330

356

B*

325

362

406

493

579

644

795

935

1059

C

175

200

254

300

300

348

400

457

457

Weight

23

41

54

84

120

166

272

418

636

NOTE: Indicative drawing only. Detailed drawing & bill of material can be furnished on request. *Closed. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

22

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


GLOBE VALVE - CAST IRON

G LO B E VA LV E B B O S Y C A S T I RO N B O DY PN10~35 ANSI CLASS 125~250 • SL201 PN10 SL201-10 PN14 SL201-14 PN16 SL201-16 PN21 SL201-21 PN35 SL201-35 125 Class SL201-125 150 Class SL201-150 250 Class SL201-250

Design ANSI B16.1, ANSI B16.42, MSS SP85, BSEN 13789 (BS 5152). Features Outside screw & yoke, bolted bonnet, rising stem/handwheel. Flanging/Pressure Class ANSI B16.1 125lb, 150lb, 250lb AS 2129 ANSI B16.42 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 Face to Face Dimensions EN 558-1 Series 10, ASME B16.10, MSS SP85.

FLOW FLOW

Guided Disc Design

Guided Disc Design

C

15 FILE NAME: CRANE-JENKINS -cv-302-e-DRAWING.ai

14 13

MATERIAL LIST

12

No.

11

B (open)

Material

Body

ASTM A126 Class B/A395

10

2

Seat Ring

ASTM B62 or F6

9

3

Disc

ASTM A126 Class B

4

Disc Stem Ring

ASTM B62 or F6

5

Body Gasket

Graphite/Full Face Nitrile

6

Nut

Steel

8 7 16

Part Name

1

6

7

Bolt

Steel

5

8

Packing

Graphite/PTFE

9

Packing Gland

Cast Brass or F6

10

Gland Flange

Ductile Iron/A395

4

11

Bonnet

ASTM A126 Class B/A395

3

12

Yoke Bushing

Cast Brass or F6

13

Stem

ASTM B16 or F6A

14

Handwheel*

ASTM B126 Class B

15

Handwheel Nut

Ductile Iron

16

Back Seat (optional)

ASTM B62 or 410

2 1 A

* For gear operator refer to drawing. Bronze or stainless steel stem and/or trim also available. Maximum temperature 210°C

DIMENSION & WEIGHTS Class

125lb, 150lb Table D, Table E PN10, PN14, PN16

250lb Table F, Table H PN21, PN35

MM & KG

Size (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

Size (in)

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

A

203

216

241

292

330

356

495

622

699

787

864

978

978

1295

B

335

356

392

446

489

516

663

832

1270

1430

1430

C

203

203

229

254

305

305

406

508

600

600

600

Weight

23

27

34

54

71

95

180

325

340

396

560

725

881

1276

A

267

292

318

356

400

445

533

622

711

B

349

375

419

470

530

591

724

832

1290

C

229

254

254

305

350

406

508

535

Weight

28

37

54

73

100

145

259

Dimensions and weights are an example only, refer to as-bulit drawing as dimensions vary according to standard.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

23


GLOBE VALVE - CAST IRON

G LO B E VA LV E B B O S Y C A S T I RO N B O DY PN25 • SL201-25 PN25 SL201-25 Table F SL201-25F

Design ANSI B16.1 (CI), MSS SP85, BSEN 13789 (BS 5152), ANSI B16.42 (DI). Features 2500 kPa CWP. Outside screw & yoke, bolted bonnet, rising stem/handwheel. Flanging/Pressure Class EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) AS 4331.1 PN25 Face to Face Dimensions EN 558-1 Series 21 Test Standard EN 12200-1, ISO 5208

FLOW FLOW

Guided Disc Design

Guided Disc Design C

18 FILE NAME: CRANE-JENKINS -cv-302-e-DRAWING.ai

17 16

MATERIAL LIST

14 15

No.

Part Name

13

1

Body

Cast Iron

ASTM A126-B/A395

11

12

2

Body Seat Ring

Cast Bronze

ASTM B62

10

3

Disc

Cast Bronze

ASTM B62/A395

B (open)

19

Material

Standard

4

Disc Nut

Cast Brass

Mn-Brass

9

5

Washer

Stainless Steel

ASTM 304

8

6

Stem

Brass

ASTM B16

7

7

Gasket

Graphite/Full Face Nitrile

Non-Asbestos

6

8

Bonnet

Cast Iron

ASTM A126-B/A395

9

Bolt

Steel

ASTM A307 B

5

10

Packing

Graphite/PTFE

Non-Asbestos

4

11

Bolt

Steel

Steel

3

12

Screws

Steel

Steel

13

Packing Gland

Ductile iron

ASTM A536 65-45-12

14

Stem Nut

Cast Brass

Mn-Brass

15

Screw

Steel

Steel

16

Handwheel

Cast Iron

ASTM A126-B

17

Washer

Steel

Steel

18

Nut

Steel

ASTM A563-B

2 1 A

19 Back Seat Bronze For gear operator refer to drawing.

DIMENSIONS

ASTM B62

Size (mm)

Size (inch)

A

B

C

Flange OD

PCD

Flange Thickness

Face Height

n-d

50

2”

267

349

203

165

125

22.2

3

4-19

65

2-1/2”

292

375

203

191

145

25.4

3

8-19

80

3”

318

419

229

210

160

28.6

3

8-19

100

4”

356

470

254

254

190

31.8

3

8-23

125

5”

400

530

305

279

220

34.9

3

8-28

150

6”

444

591

305

318

250

36.5

3

8-28

200

8”

533

724

406

381

310

41.3

3

12-28

250

10”

622

838

508

445

370

47.6

3

12-31

300

12”

711

1290

600

521

430

50.8

4

16-31

Dimensions and weights are an example only, refer to as-bulit drawing as dimensions vary according to standard. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

24

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


RIGHT ANGLE GLOBE VALVE - CAST IRON

RIGHT ANGLE GLOBE VALVE CAST IRON BODY ANSI CLASS 125/PN14/16/TABLE E • SLHU/J4432

14 13 12

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

Iron - GG25

9

Bonnet Gasket

Graphite With Soft Steel

2

Seat Ring

Stainless Steel

10

Bonnet

Iron - GG25

Brass

11

Packing

Graphite

Stainless Steel

12

Packing Gland

Brass

3

Disc Ring

Brass

Stainless Steel

4

Disc

GG25/Carbon Steel

13

Stem Nut

Brass

5

Relief Spring

AISI 410

14

Handwheel

Iron A211-B

7

Stem

SS AISI 420

Design ANSI B16.1, MSS SP85, BSEN 13789 (BS 5152), ANSI B16.42.

MM & KG

DIMENSIONS & WEIGHTS L

D

D1

D2

b

n-d

H(open)

W

W.T(kg)

15

1/2”

90

95

65

45

14

4-14

200

120

3.5

20

3/4”

95

105

75

58

16

4-14

220

120

4.2

25

1”

100

115

85

68

16

4-14

225

120

5.1

32

1-1/4”

105

140

100

78

18

4-18

250

120

7.3

40

1-1/2”

115

150

110

88

18

4-18

270

160

9.0

50

2”

125

165

125

102

20

4-18

290

200

14.6

65

2-1/2”

145

185

145

122

20

4-18

320

200

19.8

Size (mm) Size (inch)

Features Bolted bonnet outside screw & yoke (clockwise closing direction.) Available as Standard Globe and Screw-Down Non-Return (combination globe and check valve), Swivel Disc - guided loose disc for combination check and stop.

80

3”

155

200

160

138

22

8-18

365

200

23.6

100

4”

175

220

180

158

24

8-18

410

240

31.4

125

5”

200

250

210

188

26

8-18

460

240

46.0

150

6”

225

285

240

212

26

8-22

525

280

58.4

200

8”

275

340

295

268

30

12-22

685

360

113.8

250

10”

325

405

355

320

32

12-26

830

400

143.6

300

12”

375

460

410

378

32

12-26

925

450

176.5

Flanging/Pressure Class ANSI B16.1 125lb, 150lb ANSI B16.42 150lb AS 2129 Table D, E, F, H AS 4087 PN14, PN16, PN21 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions BSEN 13789 (BS 5152), BS.558, ASME B16.10, MSS SP85.

FLOW FLOW

Guided Disc Design

Guided Disc Design The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

25


SWING CHECK VALVE - STAINLESS STEEL

H

SWING CHECK VALVE STAINLESS STEEL BODY ANSI CLASS 150~600 • SLWUX-I-SC

L-SW/TH

DIMENSIONS & WEIGHTS Size

Size

MM & KG Class 150LB

Class 300LB

Class 600LB

mm

in

L-SW/TH

H

Kg

L-SW/TH

H

K

L-SW/TH

H

Kg

15

1/2”

85

59.0

1

82

83

1.8

82

83

1.8

20

3/4”

95

71.5

1.2

82

83

2

82

83

2.0

25

1”

115

80.0

2

105

85

2.5

105

85

2.5

40

1-1/2”

125

93.0

3.9

125

98

4.5

125

98

4.5

50

2”

150

105.0

5.6

135

105

5.6

135

105

5.6

* Design to ASME B16.34 * Investment Cast * Large Flow Port

MATERIALS LIST No.

26

Part

Material

1

Body

A351-CF8M

A216-WCB

A105

2

Disc

A351-CF8M

A216-WCB

A105

3

Nut

A194-8M

A194-2H

A194-2H

4

Washer

A276-316

A276-304

A276-420

5

Rocker

A351-CF8M

A216-WCB

A105

6

Hinge Pin

A276-316

Steel

A276-420

7

Nut

A194-8

A194-2H

A194-2H

8

Gasket

PTFE

Flexible Graphite

Flexible Graphite

9

Bonnet

A351-CF8M

A216-WCB

A105

10

Yoke

A351-CF8M

A216-WCB

-

11

Name Plate

A276-304

A276-304

A276-304

12

Bolt

A193-B8

A193-B7

A193-B7

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


GLOBE VALVE - STAINLESS STEEL

GLOBE VALVE (BBOSY) STAINLESS STEEL BODY A N S I C L A S S 1 5 0 ~ 6 0 0 • S LW U Y- I - G L

H (OPEN)

W

L-SW/TH

DIMENSIONS & WEIGHTS Size

Size

MM & KG Class 150LB

Class 300LB

Class 600LB

mm

in

L-SW/TH

W

H

Kg

L-SW/TH

W

H

Kg

L-SW/TH

W

H

Kg

15

1/2”

95

100

178

2.4

82

100

198

3.0

82

100

198

3.0

20

3/4”

115

100

191

2.5

82

100

198

3.0

82

100

198

3.0

25

1”

125

100

209

3.5

105

138

227

4.5

105

138

227

4.4

40

1-1/2”

140

138

228

5.0

125

200

271

7.2

125

200

271

7.8

50

2”

165

160

265

8.5

150

200

288

9.6

150

200

288

9.6

* Design to ASME B16.34 * Investment Cast * Large Port

MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Body Disc Disc Cap Stem Gasket Bonnet Packing Gland Gland Flange Yoke Nut Handwheel Name Plate Washer Handwheel Nut Nut Bolt Hinge Pin Eyebolt Nut

A351-CF8M A182-F316 A276-316/A351-CF8M A276-316 PTFE/SS+Graphite A351-CF8M PTFE/Flexible Graphite A276-316 A351-CF8 A439-D2 QT400-15 A276-304 A276-304 A194-8 A194-8 A193-B8 A276-304 A193-B8 A194-8

Material A216-WCB A105 A216-WCB A276-420 SS+Graphite A216-WCB Flexible Graphite A276-420 A216-WCB A439-D2 QT400-15 A276-304 A276-304 Steel A194-2H A193-B7 Steel A193-B7 A194-2H

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

A105 A105 A105 A182-F430 SS+Graphite A105 Flexible Graphite A276-410 A105 A276-420 HT200 A276-304 A276-304 A194-2H A194-2H A193-B7 A276-420 A193-B7 A194-2H

27


WEDGE GATE VALVE - STAINLESS STEEL

W E D G E G AT E VA LV E ( B B O S Y ) S TA I N L E S S S T E E L B O DY ANSI CLASS 150~600 • SLWUY-I-GV

H(OPEN)

W

L-SW/TH)

DIMENSIONS & WEIGHTS Size

Size

MM & KG

Class 150LB

Class 300LB

Class 600LB

mm

In

L-SW/TH

W

H

Kg

L-SW/TH

W

H

Kg

L-SW/TH

W

H

Kg

15

1/2”

70

100

198

2.3

82

100

205

3.0

82

100

205

3.0

20

3/4”

80

100

209

2.6

82

100

205

3.1

82

100

205

3.1

25

1”

90

100

220

3.1

105

138

251

4.5

105

138

250

4.5

40

1-1/2”

105

138

276

5.4

125

200

304

8.4

125

200

301

8.4

50

2”

120

160

328

7.9

135

200

338

10.0

135

200

340

10.0

* Design to ASME B16.34 * Investment Cast * Large port design

MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

28

Part Body Disc Stem Gasket Bonnet Packing Gland Gland Flange Yoke Nut Handwheel Name Plate Handwheel Nut Nut Bolt Hinge Pin Eyebolt Nut

A351-CF8M A351-CF8M A276-316 PTFE/Graphite A351-CF8M PTFE/Flexible Graphite A276-316 A351-CF8 A439-D2 QT400-15 A276-304 A276-304/A351-CF8 A194-8 A193-B8 A276-304 A193-B8 A194-8

Material A216-WCB A216-WCB+STL A276-420 SS+Graphite A216-WCB Flexible Graphite A276-420 A216-WCB A439-D2 QT400-15 A276-304 Steel A194-2H A193-B7 Steel A193-B7 A194-2H

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

A105 A105 A182-F430 SS+Graphite A105 Flexible Graphite A276-410 A105 A276-420 HT200 A276-304 A194-2H A194-2H A193-B7 A276-420 A193-B7 A194-2H


DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH

D I A P H R AG M VA LV E W E I R • A PA APA Weir Type Valve offers smooth flow & simple operation in any position. Parts interchange with the existing market leader of diaphragm valves and dimensions are the same. Its design provides extra-long diaphragm life for throttling and positive shut-off services. Hygienic style also available.

B

B

Design EN 13397 (BS 5156)

Body Materials Cast Iron, Ductile Iron, Bronze, Aluminium and Stainless Steel Flangings AS 2129 Table D/E/F ANSI 125 AS 4087 PN14/PN16 AS 4331.1 PN10/PN16.

Body Linings Hard Rubber, Soft Rubber, Neoprene, Glass, Butyl, Ceramic, PFA, PP, ETFE, Polypropylene, Halar & PVDF

Diaphragms Butyl, EPDM, Polyethylene, Polychloroprene.

A

A

Pressure Range to 1580 kPa.

Temperature Range -45ºC to 171ºC.

C

C

Size Range 8mm to 350mm.

Design Advantages The body of which gives a smooth pocketless flow and features low pressure drop. Suitable for high line pressure duties and is available in a range of trims & materials for gases and liquids.

FLOW PATH

Bonnet Assembly Contains a compressor which supports the diaphragm at all stages of travel Diaphragm Specially shaped to achieve leak tight seat against wall.

DIMENSIONS, WEIGHTS & PRESSURES (APA) Valve Size (DN)

EN 13397 (BS 5156) Flanged Ends

Female Screwed Ends A (mm)

mm

inches

unlined

08 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350

1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14”

48 48 64 83 108 121 140 1650 203 254 -

B (open)

59 68 91 94 115 152 164 187 224 233 -

C

70 70 100 100 140 140 140 225 225 310 368 471 587 690 690

MM, KG & BAR

A (mm) unlined

lined

108 117 127 146 159 190 216 254 305 356 406 521 635 749 749

114 123 133 152 165 196 222 260 311 362 412 527 641 755 755

B (open) Polymers or Glass lined 110 119 129 148 161 192 218 256 307 358 408 523 637 751 751

Maximum Working Pressures

Weights

Bar

Kg.

C

Diaphragm 100 100 110 150 160 180 214 220 300 375 430 507 588 683 893

70 70 100 100 140 140 140 225 225 310 368 471 587 690 690

Rubber

PTFE

16 16 16 16 16 16 16 16 10 10 10 10 10 7 5 4 3.5

10 10 10 10 10 10 10 10 10 10 10 10 7 6 5 -

Screwed

Flanged

0.15 0.26 0.52 0.85 1.40 2.20 2.70 4.15 10.30 15.65 -

1.5 2.2 2.9 3.8 4.7 7.7 13.2 19.0 32.0 45.0 67.0 141.0 240.0 329.0 429.1

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

29


DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH

D I A P H R AG M VA LV E S T R A I G H T T H RO U G H • A P K B Size Range Pressure Range 15mm to 350mm. Vacuum to 690 kPa.

APKB Straight Thru Valves efficiently handle abrasive and corrosive slurries, thick coagulating fluids, and a wide variety of suspended solid materials. Parts interchange with the existing market leader of diaphragm valves and dimensions are the same.

Design EN 13397 (BS 5156)

Body Materials Cast Iron, Ductile Iron, Bronze, Aluminium and Stainless Steel Temperature Range Flangings -40ºC to 121ºC. AS 2129 Table D/E/F ANSI 125 Body Linings AS 4087 PN14/PN16 Cast Iron, Hard Rubber, Soft Rubber, Neoprene, AS 4331.1 PN10/PN16. Glass Lined, Butyl, Ceramic, PFA, PP, ETFE, PVDF.

C

C

C

B

B A

A

A

B

Diaphragms Butyl, EPDM, Polyethylene, Polychloroprene. Design Advantages The body design offers minimum friction, no turbulence & is suitable for sludge and slurry pressure gases.

FLOW PATH Bonnet Assembly The compressor & spindle design gives a long travel sufficient to contact the valve body seat & to lift the diaphragm up into the bonnet to provide total clearance of the pipeline. Diaphragm Specially shaped to achieve leaktight seat against valve wall. Body Allows greater flow and is suitable for rodding through.

DIMENSIONS, WEIGHTS & PRESSURES (APKB) Valve Size

Flanged Ends

(DN) mm

inches

unlined

15 20 25 32 40 50 65 80 100 125 150 200 250 300

1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12”

108 117 127 146 159 190 216 254 305 356 406 521 635 749

C

Rubber lined 123 133 152 165 196 222 260 311 362 412 527 641 755

Maximum Pressure

Screwed Ends

B (open)

A (mm) Polymers or Glass lined 110 119 129 148 161 192 218 256 307 358 408 523 637 751

MM, KG & BAR

106 115 160 160 182 230 296 303 324 346 470 640 745 785

70 70 100 100 140 140 140 225 225 310 368 471 587 690

Weight

A (mm)

Kg.

unlined

2.0 2.5 3.0 4.3 5.4 8.0 12.1 21.5 32.0 48.2 65.0 104.0 208.0 306.4

64 95 111 124 143 168 206 257 -

B (open)

Weight

C

Kg. 106 120 164 164 164 189 228 302 -

0.7 0.8 2.0 2.2 2.7 4.9 8.6 15.6 -

Bar 70 70 100 100 140 140 140 225 225 310 368 471 587 690

Rising handwheel and stem sizes DN 015-150. Non-rising handwheel in sizes DN 200-300 The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

30

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

10 10 10 10 10 10 10 10 10 6 6 3.5 3.5 3.5


DIAPHRAGM VALVE - WEIR & STRAIGHT THROUGH

AC T UAT E D P N E U M AT I C D I A P H R AG M VA LV E S WEIR TYPE SPRING CLOSED ACTUATOR

D

D

AP-ES61

AP-ES62

AP-ES63

AP-ES64

AP-ES65

AP-ES66

108

159

251

311

425

533

750

194 203 213 220 -

375 390 391 413 418 449 -

452 474 478 487 503 512 550 -

620 636 645 687 703 -

779 820 836 902 -

919 941 1002 -

1157 1233 1284

DIMENSIONS (mm) AP-ES67

AP-ES68

AP-ES69

AP-ES70

AP-ES71

AP-ES72

AP-ES73

DN 25 32 40 50 65 80 100 125 150 200

108

159

251

311

425

533

750

SPRING OPEN ACTUATOR

119 127 137 149 153 -

253 266 358 374 388 411 -

404 424 431 534 570 573 601 -

579 595 604 645 653 -

772 811 830 893 -

884 857 1029 -

1269 1344

DIMENSIONS (mm)

AP-ES54

AP-ES55

AP-ES56

AP-ES57

AP-ES58

D

159

251

533

DIMENSION C 202 202 202 -

257 257 257 272 291 -

D

D

C

DIMENSIONS (mm) AP-ES60

C

C

DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200 250

1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10"

SPRING OPEN ACTUATOR D DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200 250

1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10"

DOUBLE ACTING ACTUATOR DIMENSIONS (mm)

AP-ES53 108

D

AP-ES54 159

AP-ES55 251

311

425

DIMENSION C DN 8 10 15 20 25 32 40 50 65 80 100 125 150 200

1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"

112 115 126 138 142 -

129 141 145 153 169 178 -

205 213 229 238 253 266 303 -

258 273 286 323 338 -

326 363 378 445 -

-

STRAIGHT THROUGH TYPE SPRING CLOSED ACTUATOR DIMENSIONS (mm) AP-ES61

AP-ES62

AP-ES63

AP-ES64

AP-ES65

AP-ES66

159

251

311

425

533

750

462 462 462 512 -

522 522 522 547 576 606 648 -

697 716 746 793 825 -

871 918 950 1029 -

1018 1055 1129 -

1284 1322

DIMENSIONS (mm) AP-ES68

AP-ES69

AP-ES70

AP-ES71

AP-ES72

AP-ES73

159

251

311

425

533

750

427 427 427 472 -

472 472 472 595 621 656 699 -

763 782 813 833 845 -

866 908 949 1019 -

965 1049 1092

1362

AP-ES56

AP-ES57

AP-ES58

311

425

533

312 331 366 378 400 -

351 381 393 415 -

411 423 445 514 537

D DIMENSION C 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"

D DIMENSION C DN 25 32 40 50 65 80 100 125 150 200

1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"

DOUBLE ACTING ACTUATOR

DN 25 32 40 50 65 80 100 125 150 200

1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8"

475 546

Dimensions are shown for planning purposes and should not be used for manufacture.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

31


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT OV E RV I E W DESIGN FEATURES • Body & Bonnet Inside and outside epoxy powder coated for long life corrosion protection. Straight-through full bore to avoid debris trap and minimise flow resistance. • Wedge Ductile iron according to EN 1563. Wedge inside and outside fully rubberized with vulcanized EPDM or NBR, suitable for potable water with drain hole. • Wedge Guide Wear resistant plastic with high gliding features. Optimally placed design guarantees lowest wear and tear and lowest closing torques. • Wedge Nut Brass wedge nut with abundant over sizing of the required thread length in the wedge nut guarantees the highest possible breaking torques. • Gasket Rubber bonnet gasket for longevity and protection of bonnet bolts, Isolated fasteners for corrosion protection. • Stem SS420 (X20Cr13), with rolling thread for high tensile strength and corrosion resistance • Back Seal Rubber back seal facility to rolling thread for high strength and corrosion resistance • O Rings Rubber O rings can be replaceable under full pressure.

• Style Inside screw & yoke, solid wedge disc, bolted bonnet, non rising stem. • Design Standards AS 2638.2, MSS SP70 Type 1, AWWA C509-09, BSEN 1171/BS 5163. • Flanging & Rating AS 2129 Table D, E, F AS 4087 PN14, PN21 AS 4331.1 PN10, PN16, PN25 EN 1098-2 PN10, PN16, PN25 ISO 7005-1 PN10, PN16, PN25 ASME B16.1 125 Class, 250 Class • Face to Face Dimensions AS 2638.2, BSEN 1171 (BS 5163), ANSI B16.10

APPLICATIONS Sewage Systems Water Systems Industrial Systems Food and Beverage Systems ASA125 1400 kPa (200 PSI) max cold working pressure. PN10 1000 kPa (145 PSI) max cold working pressure. PN14 1400 kPa (203 PSI) max cold working pressure. PN16 1600 kPa (232 PSI) max cold working pressure. PN25 2500 kPa (362 PSI) max cold working pressure.

• Wiper Ring Wiper ring used to prevent impurities from entering the stem sealing system

Top Sealing Style

• Operation Hand wheel, Square cap.

Normal Wedge Style

MATERIALS LIST (Generic Example) No. 1 2

Part Name Body Wedge

Material Ductile Iron Ductile Iron +EPDM Ductile Iron +NBR 3 Wedge Nut Brass Bronze 4 Stem Stainless Steel Brass 5 Bonnet Gasket EPDM/NBR 6 Bonnet Ductile Iron 6a Yoke Ductile Iron 7 O Ring Back Sealing EPDM/NBR 8 Thrust Washer PTFE /Nylon 9 Stem Collar Stainless Steel Brass 10 O-Ring EPDM/NBR 11-12 O-Ring EPDM/NBR 13 Stuffing Nut Brass 14 Gland Flange Ductile Iron 15 Dust Guard EPDM/NBR 16 HandWheel Ductile Iron 17 Stem Nut Brass

Material GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 GGG50+EPDM ASTM A536+EDPM GGG50+NBR ASTM A536+NBR COPPER ALLOY EN 12165 ASTM B16 C36000 EN 1982 CC491K ASTM B62 C83600 X20 Cr13 SS AISI 420 CuZn39Pb3 ASTM B16 C36000 ASTM D2000 GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 GGG50 (EN-GJS-500-7) ASTM A536 65-45-12 EPDM/NBR EPDM/NBR PTFE /Nylon PTFE /Nylon

COPPER ALLOY EN 12165 GGG50 (EN-GJS-500-7) GGG50 (EN-GJS-500-7) COPPER ALLOY EN 12165

ASTM D2000 ASTM D2000 ASTM B16 C36000 ASTM A536 65-45-12 ASTM D2000 ASTM A536 65-45-12 ASTM B16 C36000

Inside Screw Non Rising Stem

Outside Screwed Rising Stem

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

32

Wedge Guide Optional

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN14/16/TABLE D/E AS 2638.2 NON-RISING STEM • SLHU-Z4738 W W

16

21 10 8 7

15 14 10

16 13

9

6

H

8 7

4

6

3

5

2

4

1

DN D2 D

D1

3

13 22 7

2 1 n-d

b L

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

AS 1831 500-7

11

O-Ring

EPDM/NBR

2

Wedge

DI+EPDM/DI+NBR

13

Stuffing Nut

Brass

3

Wedge Nut

Brass

14

Gland Flange

AS 1831 500-7

4

Stem

AISI 420

22

Position indicator

Stainless Steel

10

O-Ring

EPDM/NBR

23

Down Bushing

Brass

(MM & KG)

DIMENSIONS & WEIGHTS Size (mm) Size (in)

L

D

D1

D2

b

n-d

H

H1

W

W.T (kg)

1-1/2”

165

150

98

78

19

4-14

240

310

180

10.3

50

2”

178

165

114

90

19

4-18

250

320

180

11.5

65

2-1/2”

190

185

127

103

19

4-18

265

335

180

15

40

80

3”

203

200

146

122

19

4-18

300

370

200

18.5

100

4”

229

220

178

154

19

8-18

350

420

200

24

125

5”

254

250

210

186

19

8-18

410

480

250

32

150

6”

267

285

235

208

19

8-22

450

520

280

341

200

8”

292

340

292

263

20

8-22

550

620

320

63

250

10”

330

405

356

328

22

12-22

650

720

350

95

300

12”

356

460

406

378

24.5

12-26

710

780

380

135

Design AS 2638.2 Features Bolted Bonnet Inside Screw Non Rising Stem Replaceable O-ring Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Suitable for waste, sewage & industrial Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 ASME B16.1 125 Class Pressure Test & Torque Test AS 2638.2, ISO 5208 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

33


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN14/16/TABLE D/E AS 2638.2 NON-RISING STEM • SLHU-Z4738 W

16 H1

15

13

10 5 H

6 4 3

15

2

7 6

1 O

4

L1

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Design AS 2638.2

Material

1

Body

GGG50

6

Bonnet

GGG50

2

Wedge

DI+EPDM/NBR

7

Back Sealing O Ring

EPDM/NBR

3

Wedge Nut

Brass

13

Stuffing Nut

Brass

4

Stem

AISI 420

15

Gland Flange

GGG50

10

O-Ring

EPDM/ NBR

(MM & KG)

DIMENSIONS & WEIGHTS Size (mm) Size (in)

L

PIPE DIA. O

F5

SABS

L1

H

H1

W

W.T(kg) F5

SABS

50

2”

63

250

335

77

300

340

180

7.15

9.5

65

2-1/2”

75

270

335

80

310

350

180

8.25

10.5 15

80

3”

90

280

335

84

350

390

200

12.65

100

4”

110

300

355

88

380

420

220

18.7

21

125

5”

125

325

375

91

420

460

220

23.1

27.5

125

5”

140

325

375

91

420

460

220

24.2

28

150

6”

160

350

405

94

470

510

250

33

38

200

8”

200

400

450

100

590

630

280

45.1

50

200

8”

225

400

450

100

590

630

280

47.3

55

250

10”

250

450

450

125

680

720

320

67.1

67.1

300

12”

315

500

500

140

790

830

360

92.4

92.4

Features Bolted Bonnet Non Rising Stem Replaceable O-Ring Low torque operation Rubber encapsulated wedge Clockwise closing direction IPS PVC Push-on Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Suitable for waste, sewage & industrial Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16 Pressure Test & Torque Test AS 2638.2, ISO 5208 Options Stem Cap, Position Indicator, Extension Spindle / T Key.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

34

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16 BS 5163 NON-RISING STEM • SLHU-Z4704

W

16 15

16

14 10 9 8

11 10 8

6

6

5

5

4

4

3

3

D1

D1

7

DN D2 D

H

13

21 10 8 7

2

2

13 22 7

1 n-d

1

b L

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

EN-GJS-500-7

11

O-Ring

EPDM/NBR

2

Wedge

DI+EPDM/NBR

13

Stuffing Nut

Brass

3

Wedge Nut

Brass

14

Gland Flange

EN-GJS-500-7

4

Stem

AISI 420

22

Position indicator

Stainless Steel

10

O-Ring

EPDM/NBR

23

Down Bushing

Brass

DIMENSIONS & WEIGHTS Size (mm) Size (in)

(MM & KG)

L

D

D1

D2

b

n-d

H

H1

W

W.T(kg)

40

1-1/2”

165

150

110

88

19

4-19

240

310

180

10.3

50

2”

178

165

125

99

19

4-19

250

320

180

11.5

65

2-1/2”

190

185

145

118

19

4-19

265

335

180

15

80

3”

203

200

160

132

19

8-19

300

370

200

18.5

100

4”

229

220

180

156

19

8-19

350

420

200

24

125

5”

254

250

210

184

19

8-19

410

480

250

32

150

6”

267

285

240

211

19

8-23

450

520

280

341

200

8”

292

340

295

266

20

12-23

550

620

320

63

250

10”

330

405

355

319

22

12-28

650

720

350

95

300

12”

356

460

410

370

24.5

12-28

710

780

380

135

Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN16 EN 1092-2 PN16 ISO 7005-1 PN16 ASME B16.1 125 Class Pressure Test & Torque Test ISO 5208, BSEN 12266-1, AS 2638.2 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

35


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16 - LARGE DIAMETER BS 5163 NON-RISING STEM • SLHU-Z4704

9 14

16

23

13

21 10 8 7

11 10 8 6 5

D

DN

D1

3

D2

4

2

13 22 7

1

b

n-d L

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

EN-GJS-500-7

11

O-Ring

EPDM/NBR

2

Wedge

DI+EPDM/NBR

13

Stuffing Nut

Brass

3

Wedge Nut

Brass

14

Gland Flange

EN-GJS-500-7

4

Stem

AISI 420

22

Position indicator

Stainless Steel

10

O-Ring

EPDM/NBR

23

Down Bushing

Brass

DIMENSIONS & WEIGHTS

(MM & KG)

Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C

Size (mm)

Size (in)

L

D

D1

D2

b

n-d

H

H1

W

W.T(kg)

350

14”

381

520

470

431

26.5

16-28

762

852

450

216

Flanging & Rating AS 2129 Table D, E AS 4087 PN14, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1 PN10, PN16

400

16”

406

580

525

482

28

16-31

836

926

450

282

Pressure Test & Torque Test ISO 5208, BSEN 12266-1, AS 2638.2

450

18”

432

640

585

550

30

20-31

957

1047

640

414

500

20”

457

715

650

611

31.5

20-34

1036

1126

640

498

600

24”

508

840

770

722

36

20-37

1188

1278

640

690

Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key, Gear Box, By-Pass Valve.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

36

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN25 NON-RISING STEM • SLHU-Z4714B

W

16

A

11

15 14 21 10 8 7

9

17 14 H(OPEN)

7 6 5

6a 6 4 ØD2

3

DN

DN

D1

3

D2 D

4

2

ØD1

2 D1

13 22 7

1

ØD

H

8

16

H

10

1

n-Ød

n-d

b

b

L

L

A 350NB~400NB (Refer to Drawing)

50NB~300NB

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

Ductile Iron GGG50

10

O-Ring

EPDM/NBR

2

Wedge

DI+EPDM/NBR

11

O-Ring

EPDM/NBR

3

Wedge Nut

ASTM B16 C36000

13

Bushing

ASTM B16 C36000

4

Stem

AISI 420

14

Gland Flange

ASTM A536 65-45-12

5

Bonnet Gasket

Ductile Iron GGG50

15

Dust Guard

EPDM/NBR

6

Bonnet

Ductile Iron GGG50

16

Hand Wheel

Ductile Iron GGG50

7

V-Ring

NBR/EPDM

21

Stuffing Bearing

ASTM B16 C36000

8

Washer

Nylon

22

Position indicator

Stainless Steel

9

Bolts

SS304

(MM & KG)

DIMENSIONS & WEIGHTS Size Size (mm) (in)

L

D1

D2

b

n-d

50

150 165 125

2”

D

H

H1

W

W.T.(kg)

99

19

4-19 258 285 180

14

65 2-1/2” 170 185 145 118

19

8-19 263 310 180

16

80

3”

180 200 160 132

19

8-19 306 330 200

23

100

4”

190 235 190 156

19

8-23 353 374 200

28

125

5”

200 270 220 184

19

8-28 400 440 200

37

150

6”

210 300 250 211

20

8-28 440 471 280

52

200

8”

230 360 310 274

22 12-23 551 559 320

77

250

10”

250 425 370 330 24.5 12-31 653 644 320

127

300

12”

270 485 430 389 27.5 16-31 730 730 320

176

350

14”

290 555 490 448

30 16-34 820 910 600

322

400

16”

310 620 550 503

32 16-37 915 1020 600

432

Design BSEN 1171/BS 5163, BSEN 558-1 (Face to Face) Features Non Rising Stem Clockwise Closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 4331.1 PN25 EN 1092-2 PN25 ISO 7005-1 PN25 AS 2129 Table F AS 4087 PN21, PN35 (PN25 rated) ASME B16.42 150 Class Pressure Test & Torque Test AS 2038.2, ISO 5208, BSEN 12266-1 Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key, Gear Operator (350NB & over).

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

37


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT ANSI CLASS 125 AWWA/ANSI NON-RISING STEM • SLFU-Z1703111

16

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

MATERIALS LIST Item 1 2 3 4 5 6 7 8

Part Name Body Disc Stem Stem Nut Bonnet Gasket Nut Bolt Bonnet

Material DI DI+EPDM Stainless Steel Bronze EPDM WCB WCB DI

Item 9 10 11 12 13 14 15 16

Part Name Bolt O Ring O Ring O Ring Gland Dust Guard Handwheel Cap Nut

(MM & KG)

DIMENSIONS & WEIGHTS Size

Size

(mm)

(inch)

Material WCB EPDM EPDM EPDM DI EPDM DI DI

L

D

D1

n-d

b

W

H

W.T(kg)

80

3”

203

191

152.5

4-19

19

180

300

20

100

4”

229

229

190.5

8-19

24

280

345

29

150

6”

267

279

241.5

8-22

25.4

360

445

50

200

8”

292

343

298.5

8-22

28.5

360

530

75

250

10”

330

406

362

12-25

30.2

420

620

125

300

12”

356

483

432

12-25

31.8

420

700

180

Design AWWA C509-09 MSS SP70-1 Features Replaceable O-Ring Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Temperature 33~125°F/0.6~52°C Technical Specification Face to Face ANSI B16.10 Flanges Drilling ANSI B16.1 Class 125/Class 150 Work Pressure (1378KPA) 200 PSI

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

38

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT ANSI 250 PSI (1722KPA) AWWA NON RISING STEM • SLHU-Z4703

W

16

A

15 14 10

8

H

16

21 10 8 7

9

17 14 H(OPEN)

7 6 5

6a 6 4

4 DN D

D1

3

3

2

13 22 7 n-d

2 D1

1

1

b L

A

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

ASTM A536 65-45-12

9

Bolts

SS304

2

Wedge

DI+EPDM/NBR

10

O-Ring

EPDM/NBR

3

Wedge Nut

ASTM B16 C36000

13

Stuffing Nut

ASTM B16 C36000 ASTM A536 65-45-12

4

Stem

AISI 420

14

Gland Flange

5

Bonnet Gasket

Ductile Iron GGG50

15

Dust Guard

EPDM/NBR

6

Bonnet

Ductile Iron GGG50

16

Hand Wheel

Ductile Iron GGG50

7

V - Ring

NBR/EPDM

21

Stuffing Bearing

ASTM B16 C36000

8

Washer

Nylon

22

Position indicator

Stainless Steel

DIMENSIONS & WEIGHTS Size

Size

(mm)

(inch)

40 50 65 80 100 125 150 200 250 300 350 400

1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16”

(MM & KG)

L

D

D1

b

n-d

H

H1

W

W.T.(kg)

165 178 191 203 229 254 267 292 330 356 381 406

127 152 178 191 229 254 279 343 406 483 533 597

98.5 120.7 139.7 152.4 190.5 215.9 241.3 298.5 362 431.8 476.3 539.8

14.2 15.8 17.5 19.0 23.9 23.9 25.4 28.5 30.2 31.8 35.0 36.6

4-16 4-19 4-19 4-19 8-19 8-22 8-22 8-22 12-25 12-25 12-29 16-29

250 255 280 300 344 410 441 529 614 700 880 990

280 285 310 330 374 440 471 559 644 730 910 1020

180 180 180 200 230 250 280 320 360 500 500 500

13 14 16 23 28 37 52 77 127 176 322 432

Design AWWA C509-09 MSS SP70-1 Features Ductile Iron Body Non Rising Stem direction Clockwise closing Replaceable O-Ring Low torque operation Rubber encapsulated wedge Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Technical Specification Face to Face ANSI B16.10 Flanges ASME B16.42 150LB Also available drilled AS 2129 Table F, AS 4087 PN21 Hydraulic test to: Seat Test Pressure 275 PSI Shell Test Pressure 375 PSI Operating torque test Options Stem Cap, Position Indicator, ISO Top Flange, Extension Spindle / T Key

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

39


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT PN16/25 BS 5163 RISING STEM OS&Y • SLHU-Z4704R W

A

16 17 H(OPEN)

14 6a 6 4 3

D1

DN D2 D

2 1

n-d

b

L

A

MATERIALS LIST PN16* Item

Part Name

Material

Item

Part Name

Material

1

Body

EN-GJS-500-7

6

Bonnet

EN-GJS-500-7

2

Wedge

DI+EPDM

6a

Yoke

EN-GJS-500-7

DI+NBR

14

Gland Flange

EN-GJS-500-7

17

Stem Nut

Brass

4

Stem

AISI 420

5

Bonnet Gasket

EPDM/ NBR

(MM & KG)

DIMENSIONS & WEIGHTS PN16* Size (mm)

Size (inch)

L

D

D1

D2

b

n-d

H (open)

W

W.T(kg)

40

1-1/2”

165

150

110

84

19

4-19

365

180

10.3

50

2”

178

165

125

99

19

4-19

385

180

11.5

65

2-1/2”

190

185

145

118

19

4-19

415

180

15

80

3”

203

200

160

132

19

8-19

518

200

18.5

100

4”

229

220

180

156

19

8-19

570

200

24

125

5”

254

250

210

184

19

8-19

745

250

32

150

6”

267

285

240

211

19

8-23

790

280

32

200

8”

292

340

295

266

20

12-23

990

320

63

250

10”

330

405

355

319

22

12-28

1175

350

95

300

12”

356

460

410

370

24.5

12-28

1390

380

135

Design BSEN 1171 / BS5163 BSEN 558-1 (Face to Face) Features Rising Stem Bolted Bonnet Outside stem and yoke (OS&Y) Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated inside and outside Maximum temperature 80°C Flanging & Rating AS 2129 Table E, F AS 4087 PN14, PN16, PN21, PN35 (Rated PN25) AS 4331.1 PN16, PN25 EN 1092-2 PN16, PN25 ISO 7005-1 PN16, PN25 ASME B16.1 125 Class, 150 Class Pressure Test ISO 5208, BSEN 12266-1, AS 2638.2 Operating Torque Test Performed

*PN25 refer to drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

40

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLUICE GATE VALVE

S LU I C E G AT E VA LV E R E S I L I E N T S E AT 1722KPA (250 PSI) AWWA RISING STEM OS&Y • SLHU-Z3713B-FF W

A

16

1 0

17 H(OPEN)

14 6a 6 4 3

13 22 7

D1

DN D2 D

2 1

n-d

b

L

A

MATERIALS LIST Item

Part Name

Material

Item

Part Name

Material

1

Body

2

Wedge

ASTM A536 65-45-12

6

Bonnet

ASTM A536 65-45-12

DI+EPDM

6a

Yoke

ASTM A536 65-45-12

DI+NBR

14

Gland Flange

ASTM A536 65-45-12

17

Stem Nut

Brass

4

Stem

AISI 420

5

Bonnet Gasket

EPDM/NBR

(MM & KG)

DIMENSIONS & WEIGHTS Size

Size

L

D

D1

D2

b

n-d

H(open)

W

W.T(kg)

1-1/2”

165

150

98.5

73

19

4-16

365

180

16

50

2”

178

165

120.7

92

19

4-19

385

180

18

65

2-1/2”

191

185

139.7

105

19

4-19

415

180

21

(mm)

(inch)

40

80

3”

203

200

152.4

127

19

4-19

518

205

30

100

4”

229

229

190.5

157

19

4-19

570

240

35

125

5”

254

250

215.9

186

19

8-22

745

240

48

150

6”

267

285

241.3

216

19

8-22

790

280

60

200

8”

292

340

298.5

270

20

8-22

990

320

85

250

10”

330

405

362

324

22

12-25

1175

360

139

300

12”

356

483

431.8

381

24.5

12-25

1390

450

194

Design AWWA C509-09 MSS SP70-1 Features Ductile Iron Body Outside stem and yoke (OS&Y) Bolted Bonnet Low torque operation Rubber encapsulated wedge Clockwise closing direction Fusion bonded epoxy coated Inside and outside Maximum temperature 80°C Technical Specification Face to Face: ANSI B16.10 Flanges: ASME B 16.42 150LB Also available drilled: AS 2129 Table F AS 4087 PN21 AS 4331.1 PN16 ISO 7005-1 PN16 Hydraulic test to AWWA C509/API 598 Seat Test Pressure: 275PSI Shell Test Pressure: 375PSI Operating torque test

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

41


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S OV E RV I E W PULP - CHEMICAL - PAPER - CHEMICAL - PETROLEUM PROCESS - POWER - SEWERAGE - MINING Available to suit - ANSI 125LB, 150LB, 300LB, AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN6~16 and AS 2129 Table D to F Design: AS 6401, MSS 5081

DESIGN FEATURES (All types) BODY • Low Maintenance GATE • Flat edge on resilient seated valves and bevelled edge on metal seated valves. METAL SEAT DESIGN • Fully in field replaceable seat insert • Bi-directional flow • Heavy bevelled gate cuts through solids and slurries and cleans as it closes. • Line pressure further assists sealing of gate and seal. PTFE SEAT DESIGN • Fully in field replaceable seat insert. • Uni directional flow. • Drip tight shut off available. RESILIENT SEAT DESIGN • Fully in field replaceable seat insert. • Bi directional flow. • Drip tight shut off in preferred direction. • Bi-directional flow, Viton, EDDM, NBR and EPDM available. • Sealing is affected between the gate and seat, no pressure required for shut-off to occur. • Positively retained seat does not allow the seat to pull out or move within the body.

SERVICE ADC Series knifegate valves are linear shut off valves. These compact valves are available as manual with handwheel, or can be automated with a pneumatic cylinder actuator for remote operation. ADC Series valves are ideal for many applications in process industries including Pulp & Paper, Wastewater Treatment, Mining, Sugar Making and Chemical Processing. REPLACEABLE SEATS Seats in the ADC Series knife gate valves are backed with an o-ring to give the seat a self-compensating wear function. This results in excellent seat tightness and prolonged life cycle. When seats do wear and need replacement, maintenance to change the seats is easy and quick. Available seat materials include metal seated, EPDM seated and PTFE seated. GATE DESIGN Each gate is precision ground and hard Chrome plated as a standard. This provides superior abrasion and corrosion resistance. The arc shape design of the bottom of the gate is particularly suitable to provide strong cutting force for pulp and suspended particulates in media. GUIDING WEDGES Guiding wedges are point-located at the valve outlet, providing for a groove-free and smooth port. This reduces clogging or material build-up. EXTERNAL PACKING Packing gland and packing are externally located, so packing can be adjusted or replaced without removing the valve from the pipeline. DOUBLE STEM BEARINGS At the top of the yoke, our knife gate valves are equipped with two stem bearings for reduced torque and easy operation. PORT SHAPE OPTION Custom port shapes including V-port, triangle port and hexagon port are available.

FULL CONDUIT O-PORT Also full through conduit ‘O’ Port design is available.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

42

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S OV E RV I E W TECHNICAL PARAMETERS Nominal Diameter 2” (DN50) through 48” (DN1200) Flanging/Rating ANSI 125/150/300, AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN 6~35 and AS 2129 Table D to H. Connection Type Wafer pattern fully lugged. Temperature Metal Seat -20ºC to 230ºC, PTFE Seat -20ºC to 200ºC, EPDM Seat -20ºC to 120ºC, Viton Seat -20ºC to 200ºC, NBR Seat -20ºC to 900ºC Applicable Medium Pulp, sewage, coal slurry, syrup, slag. Leakage EPDM & NBR seat valves are leak tight in the preferred direction. As per MSS SP-61, AS 6401 standard. The maximum allowable leakage of metal seated knife gate valves is 40 ml/min/inch. For PTFE seated knife gate valves, tight shut off in lower pressures with a maximum leakage of 4 ml/min/inch. Elastomer seated are all drip tight shut off in the preferred direction. Precison Machined and Fitted seat and gate/body contact Precision machining tolerances ensure long life and leak tight seat and gate/body contact. Extra sealing ensured by an o-ring fitted to the side of the seat.

Gate Housing

Sleeved Slurry Version (ADC-SDF) Series

SEAT CONSTRUCTION Metal Seat

2

1

3

No.

Part Name

1

Body

2

Metal Seat

3

O-ring

4

Gate

Temperature

-20°C to 230°C

4

PTFE Seat (PTFE + Metal Backup)

1

2

3

4

5

No.

Part Name

1

Body

2

Retainer

3

O-Ring

4

Seat

5

PTFE Seat

6

Gate

Temperature

-20°C to 120°C

6

Viton/EPDM/NBR Seat

1

2

3

4

No.

Part Name

1

Body

2

Retainer

3

O-ring

4

EPDM/NBR Seat

5

Gate

Temperature

-20°C to 230°C

5

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

43


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S 22 21 20

13

19

12

18

11

17

10

16

9

15 8

7

6

5

4

14 3 2 1

MATERIALS LIST - MANUAL No.

Name

Qty(Pcs)

Material

1

Body

1

WCB, CF8, CF8M

2

Gate

1

SS410, SS304, SS316 + hard Chrome plating

3

Guiding Wedge

1

CF8, CF8M

4

O-Ring

1

NBR, Viton, EPDM

5

Seat

1

SS304, SS316 + hard Chrome plating, PTFE,EPDM

6

O-Ring

1

NBR, Viton, EPDM

7

Retainer

1

Q235, SS304, SS316

8

Socket Head Screw

9

Packing

1 set

PTFE, Graphite

10

Gland

1

WCB, CF8, CF8M

11

Connection Pin

1

SS304, SS316

12

Pillar

4

45# hard Chrome plating, SS304

13

Hexagon Nut

4

Q235, SS304

14

Hexagon Bolt

2

Q235, SS304

15

Hexagon Nut

2

Q235, SS304

16

Screw Rod

1

SS410

17

Nut

1

H59

18

Square Plate

1

WCB

19

Plane Bearing

2

GCr6

20

Flat Key

1

45#

21

Handwheel

1

WCB

22

Nut

1

45# anti-corrosion treated

SS304, SS316

Example only. Refer to as built drawing. The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

44

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S

26

27

28

29

34

30

33 32 31

25 12

24

11 23

10

22

9

21

8

20 19

18 17 7

16 15

6 14

5 13

4

1

2

3

MATERIALS LIST - ACTUATED BODY PARTS

ACTUATOR PARTS

No.

Name

Qty

Material

No.

1

Body

1

18

2

Gate

1

3

Guiding Wedge

1

WCB, CF8, CF8M SS410, SS304, SS316 + hard Chrome plating CF8, CF8M

Qty

Material

1

WCB

19

Name Lower Cylinder Cover O-Ring

1

NBR, EPDM

20

Cylinder

1

Aluminium alloy with inner face PTFE coated or Q235 hard Chrome plating

4

O-Ring

1

NBR, Viton, EPDM

21

Washer

1

SS304

1

Q235

5

Seat

1

SS304, SS316 hard Chrome plating, PTFE, EPDM

22

Hexagon Bolt

6

O-Ring

1

NBR, Viton, EPDM

23

Connection Rod

1

45# Zinc plating

7

1

Q235, SS304, SS316

24

Nut

1

Q235 hard Chrome plating

SS304, SS316

25

Bushing

1

Composite material

9

Retainer Socket Head Screw Packing

PTFE, Graphite

26

Y-Ring

1

TPU (Polyurethane)

10

Gland

1

WCB, CF8

27

Piston Rod

1

45# hard Chrome plating

11

Pillar

4

45# hard Chrome plating, SS304

28

O-Ring

1

NBR, EPDM

12

Hexagon Nut

4

Q235, SS304

29

Piston

1

ZL102, Q235

13

Hexagon Bolt

2

Q235, SS304

30

Guiding Ring

1

Reinforced PTFE

14

Hexagon Nut

2

Q235, SS304

31

Gasket

1

PTFE

15 Connection Pin

1

SS304

32

Hexagon Nut

1

Q235

16 Connection Rod

1

45# hard Chrome plating, SS304

33

Q235

1

SS304

34

Adjusting Bolt Upper Cylinder Cover

1

17 Connection Pin

1

WCB

8

1 set

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

45


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S B I L L O F M AT E R I A L S 1

2 3

Pneumatic Actuator (Double Acting)

4 5 7

6

8 9 10 11 12

Temperature Rating Minus 30°C to 70°C 13

Pressure Rating 300kPa to 700kPa Max

MATERIALS LIST No.

Description

Material

1

Cap

Carbon Steel/SS400/Aluminium

2

Tie Rod

Plated Steel

3

Casing

Aluminium alloy/Carbon Steel + HCR or PTFE

4

Piston

Carbon Steel/SS400

5

Rod Seal

Nitrile or Viton or PTFE

6

Wear Ring

Nylon

7

Seal

Nitrile or Viton

8

Rod

Hard Chromed Steel

9

Piston Bearing

Bronze

10

Top Flange

Carbon Steel/SS400/Aluminium

11

Cap

Carbon Steel/SS400/Aluminium

12

Lower Seals

Nitrile

13

Fasteners

316 S/S or B7

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

46

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS

H1

H2

D0

N-Th

D1 L

DIMENSIONS ADC SERIES (HANDWHEEL OPERATED)

(MM)

Size (mm)

Size (inch)

L

D0

H1 Full Closed

H2 Full Open

50

2”

48

200

290

350

80

3”

51

220

350

430

100

4”

51

220

436

535

125

5”

57

220

460

585

150

6”

57

280

510

660

200

8”

70

280

610

810

250

10”

70

280

765

1015

300

12”

76

380

820

1120

350

14”

76

450

970

1320

400

16”

89

500

1024

1424

450

18”

89

600

1235

1685

500

20”

114

600

1286

1786

600

24”

114

680

1235

1685

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

47


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS

P

N

Q

R

L

DIMENSIONS ADC SERIES (GEAR OPERATED)

(MM)

Size (mm)

Size (in)

L

N

R

Q

P

200

8”

70

964

200

310

650

250

10”

70

1064

200

310

800

300

12”

76

1210

260

310

860

350

14”

76

1563

260

310

1010

400

16”

89

1660

260

460

1150

450

18”

89

1810

260

460

1305

500

20”

114

1900

340

460

1420

600

24”

114

2100

340

460

1660

700

28”

130

2650

480

460

1950

800

32”

130

2900

480

460

2200

900

36”

140

3200

480

460

2400

1000

40”

140

3600

500

460

2610

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

48

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS D1

H

H1

D

L

DCA Non-Rising stem

DCB Non-Rising gate (Bonneted)

DIMENSIONS DCA/DCB SERIES Size (mm)

Size (inch)

DCA/DCB

DCA Non Rising Stem

DCB Bonneted

L

D

H

D1

H1

50

2”

48

180

300

180

330

65

2-1/2”

48

180

310

180

360

80

3”

51

220

373

180

390

100

4”

51

240

420

220

440

125

5”

57

260

460

240

510

150

6”

57

280

510

260

600

200

8”

70

300

610

280

700

250

10”

70

340

765

300

840

300

12”

76

380

820

340

960

350

14”

76

400

970

380

1100

400

16”

89

450

1024

400

1250

450

18”

89

530

1235

450

1380

500

20”

114

600

1286

530

1530

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

49


ADC SERIES

K N I F E G AT E VA LV E - A D C S E R I E S DIMENSIONS

H

N

ØB

L

DIMENSIONS ADC SERIES ACTUATED Size (mm)

Size (in)

L

ØB

N

H

50

2”

48

160

120

430

65

2-1/2”

48

180

120

465

80

3”

51

200

120

592

100

4”

51

216

120

640

125

5”

57

245

145

715

150

6”

57

280

145

811

200

8”

70

340

180

955

250

10”

70

405

225

1200

300

12”

76

460

275

1322

350

14”

76

500

330

1537

400

16”

89

540

330

1805

450

18”

89

632

380

2200

500

20”

114

690

380

2600

600

24”

114

795

425

2960

Example only. Refer to as built drawing.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

50

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E F LOW R AT E S FLOW RATE (M3/H) FOR STANDARD PASSAGE - HEAD LOSS Size (mm)

Valve head losses (bar)

Size (inch)

0.2

0.4

0.6

0.8

1

50

2”

93

134

165

185

206

65

2-1/2”

129

180

216

268

309

80

3”

191

309

371

422

494

100

4”

443

618

721

824

927

125

5”

700

927

1133

1339

1545

150

6”

927

1339

1545

1906

2060

200

8”

1597

2369

2987

3399

4017

250

10”

2472

3502

4429

5150

5665

300

12”

4120

5665

6798

7828

8755

350

14”

5335

7372

8730

9700

11640

400

16”

6693

9312

11640

13580

15520

450

18”

8342

12610

14550

16490

18430

500

20”

9700

14550

17460

19400

22310

600

24”

14550

19400

25220

29100

33950

700

28”

17460

29100

36860

42680

48500

800

32”

25220

38800

48500

52380

58200 77600

900

36”

34920

50440

61110

67900

1000

40”

46560

62080

77600

87300

97000

1200

48”

62080

87300

106700

121250

145500

FLOW RATE (M3/H) WITH DEFLECTION CONES - HEAD LOSS Valve head losses (bar)

Size (mm)

Size (inch)

0.2

0.4

0.6

0.8

1

50

2”

33

47

58

66

72

65

2-1/2”

54

74

93

101

118

80

3”

72

95

124

139

165

100

4”

144

185

247

288

330

125

5”

206

319

412

464

525

150

6”

340

464

577

628

721

200

8”

639

876

1030

1236

1442

250

10”

876

1288

1545

1648

1957

300

12”

1236

1751

2060

2575

3090

350

14”

1455

2037

2910

3104

3783

400

16”

2231

3492

4365

4947

4656

450

18”

3201

4850

5529

6208

7275

500

20”

4074

5820

7178

7954

9215

600

24”

5820

7760

9312

11155

12610

KV VALUE Size (mm)

50

80

100

125

150

200

250

300

350

400

450

500

600

700

800

900

1000

1200

Size (in)

2” 2-1/2” 3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

28”

32”

36”

40”

48”

Standard

206

309

494 927 1545 2060 4017 5665 8755 11640 15520 18430 22310 33950 48500 58200 77600 97000 145500

Deflector “V” cone

72

118

165 330 525

65

721 1442 1957 3090 3783 4656 7275 9215 12610

-

-

-

-

-

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

51


ADC SERIES

K N I F E G AT E VA LV E TO RQ U E , S T E M S I Z E & C V

STEM DIA & TORQUE & CV ADC SERIES Valve Size NB (mm) Description Material Rating

Item

STEM O.D.

NEOPRENE BI-DIRECTIONAL

KNIFE GATE VALVE

METAL TO METAL

25

40

50

65

80

100

150

200

250

300

350

600

750

-

-

5/8”

5/8”

3/4”

5/8”

1”

1-1/8” 1-1/4”

1-3/8”

1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”

-

0.125 0.125 0.167 0.167 0.200 0.200 0.200

0.250

0.250

-

PITCH AND LEAD

150#

150#

150#

400

450

0.250 0.250 0.250 0.250

THREADS PER INCH

-

-

8

8

6

6

5

5

5

4

4

4

4

4

4

-

NUMBER OF TURN TO OPEN

-

-

18.0

22.0

20.0

25.4

31.5

41.8

51.6

49.3

55.6

61.9

69.8

77.8

93.5

-

TORQUE <ft. LB>

-

-

5

6

7

11

17

30

48

70

98

114

164

224

290

-

FLOW FACTOR: Cv

-

-

210

360

560

1200 3500 5700 8600

11700

14700 18000 21600 25400 32800

-

STEM O.D.

-

-

-

-

3/4”

7/8”

1-1/8” 1-1/4”

1-3/8”

1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”

-

PITCH AND LEAD

-

-

-

-

0.167 0.167 0.500 0.200 0.200

0.250

0.250

-

THREAD PER INCH

-

-

-

-

6

6

5

5

5

4

4

4

4

4

4

-

NUMBER OF TURN TO OPEN

-

-

-

-

20.0

25.4

31.5

41.8

51.6

49.3

55.6

81.9

69.8

77.8

93.5

-

TORQUE <ft Lb>

-

-

-

-

8

13

20

34

80

81

100

136

180

224

290

-

FLOW FACTOR: Cv

-

-

-

-

627

1380 4000 6510 9300

12400

15600 18900 22500 26000 34000

-

STEM O.D.

-

-

5/8”

5/8”

3/4”

7/8”

1-1/8” 1-1/4”

1-3/8”

1-1/2” 1-5/8” 1-5/8” 1-5/8” 1-5/8”

-

PITCH AND LEAD

-

-

0.125 0.125 0.167 0.167 0.200 0.200 0.200

0.250

0.250

-

THREAD PER INCH

-

-

8

8

6

6

5

5

5

4

4

4

4

4

4

-

NUMBER OF TURN TO OPEN

-

-

18.0

22.0

20.0

25.4

31.5

41.8

51.6

49.3

55.6

61.9

69.8

77.8

93.5

-

TORQUE <ft Lb>

-

-

5

6

7

11

17

30

48

70

98

114

164

224

290

-

FLOW FACTOR: Cv

-

-

195

320

500

1100 3200 5400 7900

10700

13800 17000 20000 24000 31000

-

1”

1”

0.250 0.250 0.250 0.250

0.250 0.250 0.250 0.250

For DCNP Series see other table. This is a ready reckoner guide only. Data varies according to model variation.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

52

500

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


ADC SERIES

K N I F E G AT E VA LV E S E AT & C Y L I N D E R S E L E C T I O N FEATURES OF RESILIENT SEAT Following is general information and materials required for special application should be specified.

Common Name

ASTM Code

Max. Temp

Mild Abrasion

Aging

Water Oil Resistance Resistance

Solvent

Strong Acid

Weak Acid

Strong Alkali

Weak Alkali­­­

Buna-N

NBR

93°C

Ø

o

Ø

Ø

o~X

X

Ø

Ø

Ø

Neoprene

CR

93°C

Ø

Ø

Ø

o

X

X

o

Ø

Ø

Natural Rubber

NR

65°C

Ø

Ø

Ø

X

X

X

Ø

Ø

Ø

EPT

EPDM

121°C

Ø

Ø

Ø

X

X

o

Ø

Silicon

Si

149°C

Ø

Ø

Ø

X~o

o

X

Ø

Ø

Ø

Viton

FPM

149°C

o

o

Ø*

Ø

Ø~X

Ø*

Ø

Ø

Ø

PTFE

D-1457

149°C

Ø**

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Note: Ø Excellent, o Good, ∆ Fair, X Poor

* Cold only, not hot. **High impact resistant.

SIZING INFORMATION FOR HEAVY DUTY AIR CYLINDER OPERATOR ADC SERIES Cylinders for air, oil and water for Knife Gate Valves with line differential pressures of 276 kPa. through 552 kPa. This is a rough estimating guide. Actuator Air Supply Valve Size (mm)

276 kPa. Air

345 kPa. Air

414 kPa. Air

483 kPa. Air

552 kPa. Air

621 kPa. Air

689 kPa. Air

Valve Cylinder Size Size R M O (in)

Cylinder Size

Cylinder Size

Cylinder Size

Cylinder Size

Cylinder Size

Cylinder Size

R

O

R

M

O

R

M

O

R

M

O

R

M

O

R

M

O

76

76

102

76

76

102

76

76

76

64

64

76

64

64

76

76

M

80

3”

127 102 102

102 102 102

102

100

4”

152 127 127

127 127 127

127 102 102

127 102 102

102 102 102

102 102 102

102

150

6”

203 152 152

152 152 152

152 127 127

152 127 127

127 127 127

127 127 127

127 102 102

200

8”

254 203 203

203 203 203

203 203 203

203 152 152

152 152 152

152 152 152

152 127 127

250

10”

305 254 254

254 254 254

254 203 203

203 203 203

203 203 203

203 203 203

203 152 152

300

12”

356 305 305

305 254 254

305 254 254

254 254 254

254 203 203

254 203 203

203 203 203

350

14”

406 356 356

356 305 305

305 305 305

305 254 254

254 254 254

254 254 254

254 203 203

400

16”

406 406 406

356 356 356

356 305 305

305 305 305

305 254 254

305 254 254

254 254 254

450

18”

406 406

406 406 406

356 356 356

356 305 305

356 305 305

305 305 305

305 254 254

500

20”

406 406

406 406 406

356 356 356

356 356 356

356 305 305

305 305 305

600

24”

406 406

406 406 406

406 356 356

356 356 356

“R” indicates resilient-seated valve “M” indicates metal-seated valve “O” indicates one side resilient-seated valve This is a “ready reckoner” for ‘ADC’ series - but is a guide only. Cylinder size varies depending on model*, pressure, seat type, configuration and media. For slurry service next size up is required, please consult us. Special slurry design valve required.

The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

53


DCNP SERIES

K N I F E G AT E VA LV E - M O D E L D C N P OV E RV I E W - U N I - D I R E C T I O NA L DESIGN Flanging ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 Pressure/Class Rating PN10 Rated Body. Long Term Maximum Packing & Seat Rating: 10 bar to 250NB 7 bar 300 ~ 450NB 4 bar 500 ~ 600NB

Stainless Steel Stem Cover

Double Row Thrust Bearings

Face to Face Dimensions AS 640I & MSS SP-81 Test Standards MSS-SP71, ISO 5208, MSS SP-SP61 Pressure/Temperature Rating Seat NBR 10 bar -10 to 90ºC EPDM 10 bar -10 to 120ºC Viton 10 bar -10 to 200ºC PTFE 10 bar -10 to 200ºC Metal to Metal 10 bar -10 to 200ºC

Stainless Steel Fixtures

Stainless Steel Tie Rods Epoxy Coated

Aluminium Case

Optional Stainless Steel Housing Stainless Steel Support Plate

Stainless Steel Fixtures

Slots to Facilitate Limit Switches

Optional Stainless Steel Safety Guards (Manual & Actuated Versions)

Adjustable solid tipped PTFE Gate Scraper Guides for tight shut off Hard Chrome Plated Gate for Longer Life

Resilient seated uni-directional valves are tested leak tight up to 4 Bar (Elastomer) and 2.8 Bar (PTFE) on seat. The Flowturn DCNP is one of the only Knife Gate designs in the world offering a rugged and flexible PTFE seated valve with a tight shut-off. Above 4 Bar these pressures seat leakage rate is estimated at up to 2.66 drops/minute/inch (0.11 drips/minute/DN) as per MSS-SP61. However an actual seat test can be performed above 4.0 Bar if required. Special packing systems and bonnet designs are available for high pressure applications. Flow direction is from the oposite side of the valve for the seat This provides superior shut-off by pressure energising the gate against the seat and also protects the seat.

54

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DCNP SERIES

K N I F E G AT E VA LV E - M O D E L D C N P STANDARD DESIGN FEATURES Bevelled edge uni-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering tight shut off (resilient seat) clockwise close on-off operation. The DCNP Model has solid PTFE faced energised adjustable gate pressure scraper blocks, multi row composite packing system and double row stem bearings. Stainless steel safety guards and stem protector are also available.

BODY • Cast-in gate guide claws ensure a tight enegised seal and eliminates potential valve shut-off clogging while avoiding seat damage. • Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut off for different media/temperature and pressure applications. • Adjustable solid PTFE tipped stainless steel gate scraper guides minimise the chance of leakage over a longer period and eliminates metal-metal contact between gate and body.

GATE • Bevelled knife edge provides strong cutting stress and tight sealing. • Gate surface is polished and hard chrome plated both sides.

SEAT • Precision machined side-entry seat is replaceable, reducing the cost of maintenance. Additional seat retainer o-ring on PTFE and metal seat version prevents leakage. • L-shape replaceable seat retainer locks seat into valve body and protects seat side from media.

OTHER FEATURES • Stainless steel safety guards (optional). • Stainless steel stem cover tube. • Two roller thrust bearings minimises torque for operation. • Grease nipple to ease bearing lubrication (optional). • Stainless steel bearing housing (optional).

APPLICATIONS Dependant on Body/Seat/Configuration - Pulp and Paper/Mining/Waste Water Treatment/Chemical Plants/Power Plants/Steel Industry/Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag (not recommended for Air/Gas).

OPTIONS • V shape / Triangle port. • Bi-directional. • Special alloys. • Non-rising stem. • Limit switches. • Anti-clockwise close. • Extensions.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

55


DCNP SERIES

K N I F E G AT E VA LV E - M O D E L D C N P MATERIALS

16

Item

15

17

12

13

21 10 8

7

9

11 6

4 5 2 3 20 1 2A

Part Name

Material

1

Body

CF8M/CF8/WCB+FBE

2

Seat Retainer

SS316/SS304/WCB+FBE

2A

Seat Retainer Tension Screws

3

Seat

4

Gate

5

Adjustable Gate Guide

SS304/SS316+Solid PTFE

6

Packing Multi Layer

PTFE Braided+Silicon+ PTFE Sheet

7

Bolts

A2-70 SS/A4-70 SS

8

Pin

SS304

9

Gland

CF8M/CF8/WCB+FBE

10

Stem

SS304/2CR13

11

Support Plates

SS304

12

Bearing Housing

SS316/304/WCB+FBE

13

Bearings

SS440

15

Handwheel

Epoxy Coated Iron

16

Stem Cover

SS304

17

Grease Fitting

C95200+2P

20

O-Ring*

21

Stem Drive Nut

A2-70 SS/A4-70 SS Metal STL#6/HCr/NBR/PTFE/EPDM/Viton SS304/SS316+HCr

EPDM/NBR/Viton Brass/SS304

* PTFE and metal seat version.

PACKING AREA 6 5

PTFE Sheet

Silicon Sheet

Braided PTFE Silicon Laced PTFE Sheet

SEAT AREA 2A

2

56

GATE TENSION GUIDE

GUIDE CLAWS

20

3

5

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DCNP SERIES

K N I F E G AT E VA LV E - M O D E L D C N P MATERIALS LIST - MANUAL OPERATED Material

Item Part Name Seat Retainer Tension Screw

3

Seat

4

Gate

5

Adjustable Gate 5Item Guide Part Scraper Adjustable A2-70/A4-70+PTFE Name Gate Guide Bolt Material A2-70/A4-70+PTFE SS + Solid PTFE 61Tip Packing PTFE+SI Body Multi Layer CF8M/CF8/WCB+FBE

6

2 Packing Multi Layer

7

Bolt

8

Pin

SS304 CF8M/CF8/WCB+FBE SS304 Epoxy Coated Iron SS304/2CR13

13

Bearings

14

Bearing Cover

15

Handwheel

16

Stem Cover

17

Grease Fitting

18

19 Bevel Gear (Ratio 4.5:1) & Weights Safety Guards Dimensions

19

Bevel Gear (Ratio 4.5:1)

20*

O-Ring*

17 12 18 13

Grease Fitting Bearing Housing Safety Guards Bearings

19 14

Bevel Gear (Ratio 4.5:1) Bearing Cover

15 20

Handwheel O-Ring

16 21

Stem Cover Drive Nut

SS304 Brass/SS304

17

Grease Fitting

C95200

18

Safety Guards

SS304

Stem Drive Nut

21

Stem Drive Nut

H

PCD ød1

A

EPDM/NBR/Viton

n-ød1

AS2129 Table D/AS4087 CL14/16

h1

h2

2-M16

(MM & KG) 9

T Weight (Kg)

16

`

19

`

11

(Kg)

Brass/SS304

48

345

127

103

75

2-M16

2-M16

100

L

H

50

48

302

65

48

345

80

51

365

100

51

410

125

57

460

150

57

505

200

70

615

250

70

740

300

76

840 970

PCD 125

51

410

178

154

105

2-M16

2-M16

n-ød1 186 130 n-ød2 2-M16 90 60 2-M16 211 158 2-M16 2-M16 2-M16 103 75 2-M16 266 210 2-M16 122 90 2-M16 2-M16 2-M16 324 260 2-M20 154 105 2-M16 2-M16 2-M16 378 310 4-M20 186 130 2-M16 2-M16 429 360 2-M16 4-M24 211 158 2-M16 463 385 6-M16 4-M24 2-M16 266 210 2-M16 489 415 4-M24 324 260 2-M20 2-M16 6-M16 532 465 4-M24 378 310 4-M20 2-M16 609 515 6-M16 6-M24 429 360 4-M24 720 615 6-M20 6-M27 2-M20 463 385 4-M24

h1 6-M16 2-M16 6-M16 2-M16 6-M16 2-M16 6-M20 2-M16 8-M20 6-M16 8-M24 6-M16 8-M24 6-M16 8-M24 6-M20 8-M24 8-M20 10-M24 8-M24 10-M27 8-M24

øD1460 øD2 57 210 48 302 114 5790505 60 235 48 345 127 70 615 292 51103365 75 146 70 740 356 51 410 178 122 90 76 840 406 57 460 210 76154970 105 470 57 505 235 76186 1020 130 495 70 615 292 89 1060 521 70211740 158 356 89 1265 584 76 840 406 2661375 210 114 641 76 970 470 114 756 3241570 260 76 1020 495

50 150 114 65 200 80 127 250 100 146 300 125 178 350 150 375 210 200 400 250 235 450 300 292 500 350 600 356 375 Up to 1200NB refer310 drawing4-M20 8-M20 406 1060 521 489 415 4-M24 400 89378

470 450

– -–– – -– – -–– – -– – -–– -––

-–

–-

78 – 43.0

265 112 300 5062.0 – 145

30 -

238 35112.0

1810 1950 2205 -

8-M24

-–

8-M24 -

1810 -

30 15 15 -

-

20 –Weight 9 ` 25 – 9.0 ` 11 – 43 12 ` 11.0 – 62 16 – 12.0 – 78 – 20 112 – 16.0 – 25 145 – 20.0 – 43 – 154 62 – 25.0 35

78.0 154

76

1020

500 495

114 1375

463

641 609 515 6-M24 385 4-M24 8-M24

10-M24

-

1950

-

15

400

89

1060

521

489

415 4-M24 8-M24

-

2205

-

85

10-M27

-

15

-

50

154.0

450

89

1810

584

532

465 4-M24 8-M24 1265

30

35

238.0

500 114 1950

641

609

515 6-M24 10-M24 1375

15

85

265.0

600 114 2205

756

720

615 6-M27 10-M27 1570

15

50

300.0

700 114

-

845

809

710 8-M27 12-M27 1710

15

50

510.0

750 114

-

927

888

725 8-M30 12-M30 1820

15

50

580.0

800 114

-

984

942

790 8-M33 12-M33 1950

15

50

640.0

900 114

-

1092 1050

860 10-M3314-M33 2100

15

50

850.0

1000 114

-

1175 1133

980 10-M3314-M33 2300

15

50

1100.0

1200 114

-

1410 1368 1180 14-M3318-M33 2650

15

50

1680.0

720

Up to 1200NB refer drawing

615

6-M27

G

A

265 145.0

15

A-A

I

16

T

19

G

15 11

18 21 h1

H

10

T

8 9

B

7

11 6

18 1 n-ød1

h1

H

C

5

10

2A 8

85

375

756

A

21

238

76

114 1570

532 465 8-M24 4-M24 4-M24

16

–T – –– – –– –– – –– –– – –-

350

600

89429 1265 360 584

h2–

3

A-A

I

L

n-ød2

51 365 146 122 Table 90 2-M16 2-M16 CL14/16 12KG) 80 – – (MM ` & DIMENSIONS &NB WEIGHTS AS2129 D*/AS4087 L H PCD ød1 ød2 n-ød1 n-ød2 h1 h2 T Weight

NB

A

EPDM/NBR/Viton

20 2

Brass/SS304

ød2

FLOW

L

n-ød2

(MM & KG)

Assembly

Dimensions 48 90 60 2-M16 * Metal and PTFE seat version only.302 114 & Weights 50 65

5

SS304

C95200 SS304

20 2 2A 3 4

n-ød2

Assembly SS304

Assembly SS304

FLOW

5

n-ød1

Coated Iron EPDM/NBR/Viton EpoxyEpoxy Coated Iron

20 O-Ring AS2129 Table D/AS4087 CL14/16

L

6

1

C95200 SS304/316/WCB+FBE SS440 SS304 SS440

2A 8 4 7

9

5

SS316/SS304/WCB+FBE SS304

5

10

H

PCD ød1

Handwheel Stem Stem Cover Support Plates

12

NB

n-ød1

SS440 SS304 SS304/2CR13

15 10 Bearing Housing 11 16

7

11 6

PCD ød1

Support Plates

18 1

CF8M/CF8/WCB+FBE SS304/316/WCB+FBE A2-70 SS/A4-70 SS

8

12 9

NB

Bearing Housing Bolt Bearings Pin Bearing Cover Gland

13

ød2

12 7 13 8 14 9

SS304/2CR13 A2-70/A4-70+PTFE SS304 SS304 PTFE+SI

17 10

5

B

9 6

1 n-ød1

4 7 5

CFLOW

NB

Stem Adjustable Gate Guide Bolt Support Packing Plates Multi Layer

H

SS304 Metal HCr/NBR/PTFE/EPDM/Viton A2-70CF8M/CF8/WCB+FBE SS/A4-70 SS SS304/SS316+HCr

16

PCD

11

A2-70 SS/A4-70 SS

SS304/SS316/WCB+FBE Braided PTFE+Silicon+PTFE Sheet

14 11

øD2

10 5 11 6

18 15

20 2A 2

n-ød2

300

3 4

5

n-ød2

NB

Bolt Seat Retainer Pin Seat Gland Gate

13

21 12

SS304/SS316+HCr

8 3 9 4

A-A

17

PCD

Stem

A

16

h2

Gland

15

h2

9 10

14

øD2

Gate

4

7

21

21

A2-70Material SS/A4-70 SS 1 Body CF8M/CF8/WCB+FBE Metal STL#6/HCr/NBR/PTFE/EPDM/ 2 Seat Retainer SS304/SS316/WCB+FBE Viton Materials 3 SeatList Manual Operated Metal HCr/NBR/PTFE/EPDM/Viton SS316/SS304+HCr

NB

2A

A-A

ød2

2

CF8M/CF8/WCB+FBE Materials List Manual Operated Seat Retainer SS316/SS304/WCB+FBE

A

Body

øD1

Part Name

1

øD1

Item

L

FLOW

20

A

2 3 L

A

* Will also fit between Table E flanging all sizes (except 100NB, 250NB, 450NB)

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

57


PTFE A2-70 SS

O-Ring

NBR/Viton

NBR/Viton

A

Item

Part Name

50mm~300mm

1

Piston Rod

Steel+Hardchrome

18 350mm &O-Ring ABOVE 19 Shaft Bearing Steel+Hardchrome

3

Wear Ring

PTFE+Cu

PTFE+Cu

4

O-Ring

NBR/Viton

NBR/Viton Dimensions & Weights Actuated Valve

5

Adjustable Gate Guide Bolt

A2-70/A4-70+PTFE

A2-70/A4-70+PTFE

6

O-Ring

NBR/Viton

7

Piston

Aluminium Alloy

NBR/Viton NB H Cr Plated WCB

8

Cylinder Tube

Aluminium Alloy

10

O-Ring

NBR

11

Stroke PartAdjuster Name

A2-70 SS

2 Bottom Cover Epoxy Coated Steel DCNP/DCNP-B SERIES

20 Coated ShaftSteel Seal Epoxy

n-ød1

NBR/EPDM/Viton

NBR/EPDM/Viton

Brass

Brass

Polyurethane

Polyurethane

A-A

13

NB

A2-70 SS

øD2

PTFE

Bolt

øD1

17

Scraper Seal

PCD

15

Materials List Double Acting Actuator 16

n-ød2

(MM & KG)

K N I F E G AT E VA LV E - AC T UATO R D C N P / D C N P - B 60

F1/4

6.3

15.0

75

F1/4

6.3

17.0

100

85

F1/4

6.3

18.0

12

Cover Caps

100

105

F1/4

6.3

22.0

9.2

29.0

150 Epoxy 125 Coated 160 Steel F3/8

9.2

34.0

195

160 210 PTFE+Cu

F3/8

26.0

69.0

240

200

260

F3/8

39.0

101.0

1320 280 300 NBR/EPDM/VitonNBR/Viton NBR/EPDM/Viton 1510 280 350 Brass Brass 1610 395 375 NBR/Viton Polyurethane Polyurethane 1650 395 400

250

310

F3/8

60.0

138.0

98.0

210.0

280 410 F3/8 NBR/Viton

103.0

230.0

13

2

14Bottom Seal Cover Retainer

SS304

760 SS304 150 Steel Epoxy Coated

3

15

Scraper Seal

PTFE

4

17O-Ring O-Ring

16

Bolt

PTFE 950 200 PTFE+Cu A2-70 250 SS 1135

5

18O-Ring O-Ring

6 7 8 9 10 11

1045+Hardchrome/304SS 1045+Hardchrome/304SS 150 125 135 F1/4 125 SS 680 A2-70

A2-70 SS

Wear Ring

19

400mm & ABOVE

615Steel 120 100Coated Epoxy

Epoxy Coated Steel

1

Piston Rod Tie Rod

120

50mm~300mm

A2-70 SS

NBR/Viton NBR/Viton

NBR/Viton

Shaft Bearing

O-Ring Shaft Seal

20

Piston

Aluminium Alloy 450

1850

n-ød1

NBR/Viton

NBR/Viton 250 360 F3/8 300

410

F3/8

103.0

250.0

300

n-ød2 F3/8 460

126.0

310.0

320

510

F3/8

136.0

347.0

F3/8

146.0

392.0

Cr Plated 1045

395

Cr Plated 1045

Dimensions & Weights Actuated Valve (MM & KG) Cylinder Tube Aluminium Alloy2010 423 500

320 A2-70 610

H

11

20

7 4

A2-70 SS

Actuator Weight

80

60

13

505

Tie Rod

100

80

75

F1/4

6.3

17.0

14

80

545

120

100

85

F1/4

6.3

100

100

105

F1/4

SS304 6.3

18.0

15

680Seal150 Scraper 125

125

135

F1/4

9.2 PTFE

29.0

16

150 Bolt

760

150

125

160

F3/8

A2-709.2SS

34.0

A2-70 SS

20

17

200

950

195

160

210

F3/8

26.0

69.0

8

19

18

250

1135

V-Ring1320 300

240

200

260

F3/8

39.0

101.0 138.0

Polyurethane

98.0 Brass

210.0

Brass

6

F3/8 103.0 EPDM/NBR/Viton

230.0

EPDM/NBR/Viton

3

14

2

16

O-Ring

F1/4 6.3 Epoxy Coated Steel 15.0 Epoxy Coated Steel

NBR/Viton

280

250

310

Polyurethane F3/8 60.0

19

1510 280 350 Shaft Bearing

250

360

F3/8

20

375

1610 Shaft Seal

395

280

410

400

1650

395

300

410

450

1850

395

300

500

2010

423

320

600

2300

423

320

11 A2-70 SS

13

SS304

12

10

F3/8

103.0

250.0

460

F3/8

126.0

310.0

510

F3/8

136.0

347.0

610

F3/8

146.0

392.0

2

16

B 15

L

18

NBR/Viton

7

FLOW

Exploded View B

PTFE

9

14

A A-A

65

22.0

3

1/4” Air

457 50 Cover Caps100

A2-70 SS

FLOW

6

Bi-Directional

1

12

Seal Retainer 615 120

Uni-Directional

5

NBR NBRmay be requiring air supply 4 bar to 7 bar Refer to APV sizing large cylinder Cylinder Valve guide, &

Cylinder Stroke Air Connect Weight Stroke Adjuster Bore A2-70 SS

17

9

A2-70 600

W

18

19

8

O-Ring NB H

423

12

10

Bolt

2300

Explod

13

NB

80

øD2

100

9 Bolt A2-70 MATERIALS LIST - DOUBLE ACTING ACTUATOR 100 80

Item

A A-A

øD1

Cr Plated WCB 457 50 A2-70 505 65 NBR 80 A2-70 SS 545

Cylinder Stroke Air Cylinder Valve & Bore Connect Weight Actuator Weight

PCD

W

17

4 5

B 15

1

Refer to APV sizing guide, large cylinder may be requiring air supply 4 bar to 7 bar

1/4” Air Connection

DIMENSIONS & WEIGHTS - ACTUATED VALVE

(MM & KG) Valve & Actuator Weight

W

NB

H

Cylinder Air Actuator Cylinder Materials List Double Acting W Bore Stroke Connect Weight

50

457

Part Name 60 100 Item 80

65

505

80 100

100 2

80 75 Bottom Cover

545

120 3

Wear Ring 85 100

PTFE+Cu F1/4

615

120 5

100 105 Adjustable Gate

150

150

780

150 7

200

950

195

250

1135

240 10

300

1320

280 12

250 310 Cover Caps

350

1510

395 13

Tie Rod 300

375

1610

400 450

6

125

135

125 Piston

160

O-Ring

8

11

6.3

22.0

F1/4

9.2

29.0

NBR/Viton

A2-70/A4-70+PTFE

A2-70/A4-70+PTFE

NBR/Viton

NBR/Viton

F3/8 Alloy Aluminium Aluminium Alloy

Bolt

A2-70

210

O-Ring 200

260

NBRF3/8

Stroke Adjuster

A2-70 SS

360

Cr Plated WCB

26.0

69.0

39.0NBR

101.0

A2-70

A2-70 SS

F3/8

60.0Epoxy Coated Steel 138.0

A2-70 SS F3/8

A2-70 SS 103.0

300 410 Scraper Seal

F3/8 PTFE

103.0 PTFE

230.0

1650

395 16

Bolt 300

410

A2-70 SS F3/8

A2-70 SS 103.0

250.0

2005

423 18

350 O-Ring

460

2285

19

423 440

20

NBR/Viton

Brass

Shaft Seal

Polyurethane

400

510 610

NBR/Viton

n-ød1

F3/8 136.0 320.0 NBR/EPDM/Viton NBR/EPDM/Viton

Shaft Bearing

350

SS304

215.0

395 15

O-Ring

H

Epoxy Coated Steel SS304

17

13

9.2Cr Plated WCB 34.0

F3/8

Seal Retainer

2385

14

F1/4

NBR/Viton

Cylinder Tube

160

9

18.0

F3/8 F3/8

Brass 138.0

Polyurethane

146.0

& Weights Refer to APV sizing guide.Dimensions Air supply 4 bar to 7 bar Actuated Valve

Uni-Directional

360.0 392.0

FLOW

NB

Guide Bolt

6.3PTFE+Cu

øD2

O-Ring

Steel+Hardchrome

F1/4 17.0 Epoxy Coated Steel 6.3Epoxy Coated Steel

øD1

4

680

600

6.3350mm & ABOVE15.0

Steel+Hardchrome

125

500

50mm~300mm F1/4

Piston Rod

PCD

1

A-A

A

Bi-Directional

FLOW

n-ød2

(MM & KG)

L

58

NB

H

W

50

457

100

80

60

F1/4

6.3

15.0

65

505

100

80

75

F1/4

6.3

17.0

80

545

120

100

85

F1/4

6.3

18.0

100

615

120

100

105

F1/4

6.3

22.0

125

680

150

125

135

F1/4

9.2

29.0

150

760

200

950

195

160

210

F3/8

26.0

69.0

250

1135

240

200

260

F3/8

39.0

101.0

A A-A

Cylinder Stroke Air Cylinder Valve & Bore Connect Weight Actuator Weight

11 10

150 125 160- Iron F3/8 Diaphragm, 9.2 34.0Gate, Globe & Check Valves FLOWTURN

8

Exploded View B

13 12

18 20 19


DCNP-B SERIES

K N I F E G AT E VA LV E - M O D E L D C N P - B OV E RV I E W - B I - D I R E C T I O NA L DESIGN Flanging ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 Pressure/Class Rating PN10 Rated Body. Long Term Maximum Packing & Seat Rating 10 bar to 250NB 7 bar 300 ~ 450NB 4 bar 500 ~ 600NB

Double Row Thrust Bearings

Face to Face Dimensions AS 640I & MSS SP-81 Test Standards MSS-SP71, ISO 5208, MSS SP-SP61 Pressure/Temperature Rating Seat EPDM 10 bar -10 to 120ºC Viton 10 bar -10 to 200ºC

Stem Cover

Stainless Steel Bearing Housing & Grease Nipple Stainless Steel Safety Guards Support Plate Slots to Facilitate Limit Switches Integral Body Hard Chrome Plated Stainless Steel Gate for Longer Life

REPLACEABLE SEATS Encapsulated Bi-directional seats ensure water tight shut-off in both directions. When seats do wear and need replacement, replacing the seat is easy. GATE DESIGN Each gate is precision ground and hard chrome plated as a standard. This provides superior abrasion and corrosion resistance. The edges are polished flat. GUIDING GUIDES Gate guides at the valve inlet and outlet (top & bottom) ensure alignment of gate throughout it’s travel. DOUBLE STEM BEARINGS (Handwheel operated only) At the top of the yoke, our knife gate valves are equipped with two stem bearings in a stainless steel housing and a grease nipple for reduced torque and easy operation. PACKING Proprietary multi-layer composite packing system ensures tight shut-off across a wide temperature range. Packing is fully adjustable and for non-hazardous service can be replaced without removing valve from line provided the line has been isolated and the valve is not under pressure. For air or gas applications, some packing leakage will occur, especially at higher pressures.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

59


DCNP-B SERIES

K N I F E G AT E VA LV E - M O D E L D C N P - B STANDARD DESIGN FEATURES Bi-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering true bi-directional tight shut off (resilient seat) clockwise close on-off operation. The DCNP-B model has multi row composite packing system and double row stem bearings (handwheel operated only). Stainless steel safety guards and stem protector are also included. Suitable for pulp, sludge, water, chemicals, bio-mass, slurry, bio-gas (not air tight). The gate is fully guided in the body throughout its entire travel to provide true bi-directional service.

BODY • Mono block integral body for extra strength and leak tightness. • Cast-in gate guide claws (top & bottom) ensure a tight energised seal and eliminates potential valve shut-off clogging while avoiding seat damage. • Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut-off for different media/temperature and pressure applications. • Suitable for dead-end service. • Fully lugged design provides improved body strength & rigidity. • Integral body ensures no shell leakage. • Full port design minimises pressure drop and maximises flow capacity.

GATE • Gate surface is polished and hard chrome plated both sides. • Polished flat both faces and edges all around seating surface. The machining of the body inside, allows for more control in the different dimensions tolerances. This machining results in a perfect adjustment of the body with the gate and seal, reducing the required torque to maintain the tightness and avoiding any build-up of solids that could prevent the valve from closing. The valve design allows an end-of-line installation. Full port design in all cases for greater flow capacity and minimal pressure drop. The gate is guided on the whole stroke to ensure bi-directional shutoff.

SEAT • Precision design side-entry seat is replaceable, reducing the cost of maintenance. • Replaceable seat is encapsulated into the integral valve body and ensures bi-directional flow. • For air or gas applications leakage will occur especially at higher pressures. • Seat is encapsulated into the body in contact with the gate all over its perimeter. This layout provides an adequate water tightness and seamless liquid flow in both directions. The seat is protected by the body itself.

OTHER FEATURES • Stainless steel safety guards • Stainless steel stem cover tube • Grease nipple to ease bearing lubrication • Two roller thrust bearings minimises torque for operation. with stainless steel bearing housing (handwheel operated only).

APPLICATIONS Dependant on Body/Seat/Configurations - Sludge, Storm Tanks/Mining/Waste Water Treatment/Chemical Plants/Power Plants/Steel Industry/Aquaculture/Sewerage/Syrup/Sugar Manufacturing and Chemical Processing and bio gas (not air tight shut-off). Industry/ Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag/Sugar Manufacturing and Chemical Processing (not recommended for Air/Gas).

60

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DCNP-B SERIES

K N I F E G AT E VA LV E - M O D E L D C N P - B MATERIALS Item

16

16

15

8

7

18

9

11 6

4 7

7

3 1

Gate

6

Packing Multi Layer

7

Bolts & Nuts

8

Pins

9

Gland

10

Stem

11

Support Plates

12

Bearing Housing

SS304

13

Bearings

SS440

14

Bearing Cover

SS304

15

Handwheel

Epoxy Coated Iron

16

Stem Cover

SS304

17

Grease Fitting

C95200+ZP

18

Safety Gate Guards

19

Gearbox

19A

Grease Fitting

4

Braided PTFE+Silicon+PTFE Sheet A2-70 (SS304) SS304 ASTM A216 WCB

ASTM A216 WCB+FBE

2CR13SS (420SS)

Stem Drive Nut

Steel+FBE

Q235 Steel+FBE

SS304

Aluminium Bronze

Assembly Brass+ZP Brass H62

6 9

SEAT

Viton SS304+HCr

GLAND PACKING

7

6

Ductile Iron+FBE

Seat Encapsulated

21

GLAND

Ductile Iron

4

21 10

Gear Operated

3

13

18

Handwheel Operated Body

17

12

Material

1

19 19A

15

14

Part Name

1

Silicon Sheet

PTFE Sheet Braided PTFE Silicon Laced PTFE Sheet

CLOSE UP VIEW SEAT Gate Encapsulated Resilient Seat Body

GUIDE CLAWS Large base for seat contact area flush with body. No recess/cavity for debris accumulation for prevention of clogging.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

61


DCNP-B SERIES

K N I F E G AT E VA LV E - M O D E L D C N P - B MATERIALS LIST - MANUAL OPERATED Part Name

14 15

Material Handwheel Operated

Gear Operated

GGG40 Ductile Iron (1) (4) (5)

GGG40 Ductile Iron (1) (5) (6)

1

Body

3

Seat

4

Gate

6

Packing Multi Layer

7

Bolt

A2-70 (SS304)

7A

Nut

A2-70 (SS304)

8

Pin

2CR13

2CR13SS

9

Gland

ASTM A216 WCB

ASTM A216 WCB (1)

10

Stem

11

Support Plates

Q235 Steel (1)

12

Bearing Housing

SS304

13

Bearings

SS440

14

Bearing Cover

SS304

15

Handwheel

Epoxy Coated Iron (1)

16

Stem Cover

SS304

17

Grease Fitting

C95200+ZP

18

Safety Gate Guards Bevel Gear (Ratio 4.5:1)

21

17

PCD

12 18

11

DN50~100

10

H

SS304+HCr (2)

7A 7

Braided PTFE+Silicon+PTFE Sheet

8

9 1

7

6

D PC

4

FLOW

PCD øD1 øD2 n-m

DN150~250

2CR13SS

Stem Drive Nut

13

7A

n-m

3 L

Handwheel Operated DN300~450 I

SS304

15

16

-

Fast Acting (1) (4)

Ni-Aluminium Bronze C95800

H62 Brass (Copper Zinc Alloy)

(1) Fusion bonded epoxy (2) Hard chromed both sides. Flat polished edge (3) Replaceable seat, full port (4) C/w grease fitting (5) Integral design ensures no shell leakage (6) Equivalent ISO 1083/JS/400-15/S, AS 1831-400-15, EN 1563 EN-GJS-40015

19 21

G

19

Viton (3) Encapsulated

16

h2

Item

21

7

T 18

11 10 7A 7 9

h1 H

DN500~600 B

1

7

8 7

6

C

n-m1

4

62

PCD øD1

øD2 n-ød1 n-ød2

h1

h2

T

Weight

50

48

302

114

90

60

-

4-M16

-

-

-

9.0

65

48

345

127

103

75

-

4-M16

-

-

-

11.0

80

51

365

146

122

90

-

4-M16

-

-

-

12.0

100

51

410

178

154

105

-

4-M16

-

-

-

16.0

125

57

460

210

186

130

-

8-M16

-

-

-

20.0

150

57

505

235

211

158

-

8-M16

-

-

-

25.0

200

70

615

292

266

210

-

8-M16

-

-

-

43.0

250

70

740

356

324

260

8-M20

-

-

-

62.0

300

76

1415

406

378

310 4-M20 8-M20 856

25

30

78.0

350

76

1590

470

429

360 4-M24 8-M24 982

25

30

112.0

375

76

1740

495

489

415 4-M24 8-M24 1083

30

35

145.0

400

89

1810

521

532

465 4-M24 8-M24 1265

30

35

154.0

450

89

1950

584

609

515 4-M24 8-M24 1375

15

85

154.0

n-m2

3

Gear Operated

D PC

PCD

DN50~100

DN150~250

L

DN300~450

PC D

Blind Tapped Holes

DN500~600

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

DN/NPS

PCD

Tapped Through Holes

PC D

H

PC D

L

M

NB

PCD øD1 øD2 NB

DIMENSIONS & WEIGHTS AS2129 Table D*/AS4087 CL14/16 (MM & KG)

FLOW

DN500~60


KNIFE GATE VALVE OPTIONS

F LOW T U R N O P T I O N S F O R K N I F E G AT E VA LV E S PURGE PORTS Often, knife gate valve applications have suspended matter that can build up in the chest and pocket cavities. Severe build up can interfere with the normal operation of the valve. Purge ports can keep this build up from happening by flushing the valve with liquid, gas, or in some cases, steam. Purge ports are typically placed on the sides of the valve chest and bottom of the valve.

GATE SCRAPER To enhance protection of the valve packing and maintain packing seal, a Teflon® or metal gate scraper can be installed in the base of the packing well. The gate scraper can clear abrasive and sticky material from the blade as the valve opens, minimizing wear to the packing. Sleeved Slurry Version - SDF

HARDENED SEATS AND/OR BLADE In high abrasion applications, the valve seat and blade take the most abuse. For these services, Flowturn can supply hardened blades and/or metal seats to prolong the service life of these parts.

STEM EXTENSIONS, PEDESTALS, AND GUIDES For remote mounted knife gate valve operators, Flowturn can supply stem extensions, floor mount pedestals, and stem guides. Stem extensions can be made in kit form for easy installation and can include stem guides and universal joints, depending on application requirements. Pedestals can be fabricated to specific mounting patterns for floor and direct actuator mounting.

Bonneted Style c/w Drains/Purge - HSV

DEFLECTION CONES In abrasive services, deflection cones can be mounted between the upstream valve flange and the adjoining piping. Though reducing the port area slightly, they can increase the life of the seat and gate and are less expensive to replace than the entire valve. Deflection cones are available in Ni-Hard and HDPE materials. Deflector Cone Option

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

63


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S

Slurry Knife Gate Valve DK series knife gate valves are soft sealing linear shut off valves that are light weight with compact construction & convenient to install and use. Valves are full port in design to realise the characteristic of low flow resistance. Valves are available as manual with handwheel, or can be automated with an actuator for remote operation. The cone-shape design of the gate provides strong cutting force. The die-cast rubber seat is designed for bi-directional sealing. This design of valve ensures that when they are fully open, the medium will not ingress into the valve chest, which can prevent the valve chest from settling pulp during the valve running online, thus reducing maintenance cost.

DESIGN FEATURES Gate The arc shape design of the gate provides strong cutting force. Each gate is precision ground and hard chrome plated as standard. It provides superior abrasion and corrosion resistance. Internal Packing Packing gland and packing are internally located, which ensures stable sealing and easy online maintenance.

Valve Body Body is two piece design that is light weight and compact. The body is designed without any cavities, so there is no place for solids to accumulate. With this design, even with high solids content in the slurry, the valve will not jam. Sealing Seat The resilient and abrasion resistant rubber seat is die cast in a unique rubber mould and has a metal support ring to extend the life of the seat and valves. Seat material options are NBR, EPDM and natural rubber

Bottom Discharge Cover The bottom discharge cover can easily be removed for routine cleaning. Flowturn can also fit the valve with a purge system.

TECHNICAL SPECIFICATION 1. Nominal Diameter: DN50-DN600 2. Flange connection as per: ANSI B16.5 125/150lb and AS 4087/AS 4331.1/EN 1092/ISO 7005-1 PN6~25 and AS 2129 Table D to F. 3. Valve design and manufacture as per: MSS SP-81 4. Material standard: ASTM A351, A216, etc. 5. Seat tightness testing pressure: 2.8 Bar and maximum allowable working differential pressure (10.3 bar for size ≤ DN600 / 24”, 6.9 bar for size > DN600/24”)

64

6. Air supply pressure: 4~7 bar 7. Connection Type: Lugged 8. Working Temperature: NBR: -20~+120°C; EPDM: -20~+120°C; Viton: -20~+200°C 9. Applicable Media: Pulp, Slurry, Water 10. Leakage: Zero Leakage

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S

18 17 16 15 14 13 12

21 20

11 10 9 8 7 6

22

5

19

4

23 24

3 2 1

25 26 27

MATERIALS LIST No.

Description

Qty

Material of Construction

No.

Description

Qty

Material of Construction WCB, ZI108

1

Gasket

1

NBR

15

Square Plate

1

2

Upper Body

1

CF8M, CF8, WCB

16

Nut

4

304

3

Hexagon Nut

Varies

304

17

Handwheel

1

Ductile Cast Iron

4

Seat

2

EPDM, NBR, NR

18

Nut

1

45

5

Hexagon Nut

Varies

304

19

Driving Nut

1

ZCuZn38Mn2Fb2

6

Packing

Varies

PTFE

20

Nut

Varies

304

7

Gland

1

CF8M, CF8, WCB

21

Connection Bolt

Varies

304

8

Hexagon Nut

2

304

22

Hexagon Bolt

Varies

304

9

Gate

1

304,316, 410+HCr

23

Screws

Varies

304

10

Pillar

4

304, 45+Cr

24

Lower Body

1

CF8M, CF8, WCB

11

Stem

1

304

25

Gasket

1

NBR

12

Nut

1

H59

26

Cap

1

CF8M, CF8, WCB

13

Plane Bearing

2

Gcr6

27

Hexagon Bolt

Varies

304

14

Flat Key

1

45

-

-

-

-

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

65


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S

36 35 34

14-15 13

12

32-33

30 29 28 27 26

11

31

10 9

25

8

23-24

7

21-22

6 5

20 4 3 2 1

19 18

17 16

MATERIALS LIST

66

No.

Description

Qty

Material

No.

Description

Qty

Material

1

Upper Body

1

WCB/CF8/CF8M

19

Sealing Rope

1

NBR

2

Lower Body

1

WCB/CF8/CF8M

20

Socket Head Screw

Varies

304

3

Seat

3

EPDM/NBR/NR

21

Hexagon Bolt

Varies

304

4

Gate

1

410/304/316+Hcr

22

Hexagon Nut

Varies

304

5

Packing

1

PTFE

23

Connection Bolt

Varies

304

6

Gland Packing

1

WCB/CF8/CF8M

24

Hexagon Nut

Varies

304

7

Connection Pin

1

304

25

Hexagon Nut

2

304

8

Piston Rod

1

45#+Cr

26

O-Ring

2

NBR

9

Pillar

4

304/45#+Cr

27

Bushing

1

Composite Material

10

Lower Cylinder Cover

1

Carbon Steel/ZL108

28

Y-Ring

1

Polyurethane

11

Cylinder

1

Aluminium Alloy/ Q235

29

O-Ring

4

NBR

12

Connection Rod

Varies

Carbon Steel+Zn

30

Guiding Ring

1

PTFE

13

Upper Cylinder Cover

1

Carbon Steel/ZL108

31

Piston

1

14

Hexagon Nut

Varies

304

32

Hexagon Bolt

1

45

15

Spring Gasket

Varies

65Mn

33

Spring Gasket

1

65Mn PTFE

16

Cap

1

WCB/CF8/CF8M

34

Gasket

1

17

Gasket

1

NBR

35

Hexagon Nut

1

304

18

Hexagon Bolt

Varies

304

36

Adjusting Bolt

1

304

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S Full Open Status The design ensures low flow resistance at full open position as both seats maintain a continuous tight contact to form a full bore flow path due to the seat design with internal metal support. The DK series offers perfect sealing performance to prevent the media clogging inside the body cavity, extending service life and reducing maintenance cost.

Full Close Status Both seats are in tight contact with the gate in all positions throughout opening and closing of the internal metal support ring as well as pipeline pressure to ensure absolute bidirectional bubble tightness.

TORQUES Size (mm) 50 65 80 100 125 150 200 250 300 350 400 450 500

Size (in) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20”

Torque (Nm) 71.5 78 97.5 117 156 195 221 338 429 624 702 884 1014

With 30% safety factor included

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

67


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S

G

F

B

C

E

D

L

A

(MM)

DIMENSIONS - MANUAL

68

Size (mm)

Size (in)

A

B

L

C

E

D

F

G

50

2”

165

120

48

445/360

-

Ø220

-

-

65

2-1/2”

190

130

48

475/390

-

Ø220

-

-

80

3”

200

145

51

535/415

-

Ø220

-

-

100

4”

230

150

51

600/450

-

Ø250

-

-

125

5”

230

180

57

690/510

-

Ø250

-

-

150

6”

285

200

57

740/550

-

Ø280

-

-

200

8”

345

220

70

885/660

-

Ø355

-

-

250

10”

405

275

70

1061/780

-

Ø355

-

-

300

12”

485

330

76

-

1400/1050

-

260

Ø310

350

14”

535

350

76

-

1570/1160

-

260

Ø310

400

16”

600

380

89

-

1670/1220

-

260

Ø310

450

18”

635

400

89

-

1800/1230

-

340

Ø460

500

20”

705

450

114

-

1950/1790

-

340

Ø460

600

24”

820

510

114

-

2490/1890

-

340

Ø460

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DK SERIES

S LU R RY K N I F E G AT E VA LV E - D K S E R I E S

B

C

A

L

DIMENSIONS - PNEUMATIC

(MM)

Size (mm)

Size (in)

L

A

B

C

50

2”

48

165

550

120

65

2-1/2”

48

190

600

120

80

3”

51

200

640

120

100

4”

51

230

700

145

125

5”

57

230

840

190

150

6”

57

285

910

180

200

8”

70

345

1100

225

250

10”

70

405

1280

225

300

12”

76

485

1440

280

350

14”

76

535

1700

260

400

16”

89

600

1855

410

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

69


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

Applications DT series knife gate valves are mainly intended for process control in pulp slurry, residue discharge and sewage treatment. It is especially suitable for installation with equipment such as stock cleaners, gravity separators and aquapulper.

Features 1. Valve is full port in the open position with low flow resistance. 2. Two-piece body construction with no cavities eliminates product build-up. 3. Tight shutoff, reliable performance. 4. O-ring loaded removable seat is self-compensating with good abrasion resistance and long service life. 5. Available with metal seat, PTFE seat, or EPDM seat - selection is based on application.

Technical Specifications Nominal Diameter DN80~DN600 Nominal Pressure PN10, PN16, ANSI150 Working Temperature -29°C~100°C, -29°C~230°C Air Supply Pressure 5~7 bar Connection Type Wafer Bi Directional Soft seated valves are bi-directional to 10 bar in the preferred direction with limited tightness at low pressure in non-preferred.

PARTS & MATERIALS

70

Body

WCB

CF8

CF8M

Gate

410+Cr

304+Cr

316+Cr

Seat

304+Cr/STL

304+Cr/STL

304+Cr/STL

Piston Rod

45#+Cr

45#+Cr

45#+Cr

Packing

PTFE/Graphite

Media

Sewage, Pulp, Syrup, Slag etc.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

19 17 16

18

15 14 1 13

2 3 4 5 6 7 8 10

9

11 12

MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Description Hexagon Socket Head Cap Screws Sealing Cap O-Ring Seat O-Ring Upper Body Hexagon Bolt Sealing Rope Gate Lower Body Stud Hexagon Nut Hexagon Nut Packing Gland Packing Hexagon Nut Connection Rod Connection Pin Actuator

Qty Varies 2 2 2 2 1 Varies 2 1 1 Varies Varies Varies 1 2 2 4 1 1

Material 304 304/316 NBR/Viton 304/316+Cr NBR/Viton CF8/CF8M/WCB 304 NBR 304/316/410+Cr/N CF8/CF8M/WCB 304 304 304 PTFE CF8/CF8M/WCB 304 304/45+Cr 304 /

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

71


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

26 25

23 19 18 17 16 15

24 22 21 20

14 1 13

2 3 4 5 6 7 8 9

10 11 12

MATERIALS LIST

72

No.

Description

1

Hexagon Socket Head Cap Screws

2

Sealing Cap

3

Qty

Material

No.

Description

Qty.

Material

304

14

Packing

1

PTFE

2

304/316

15

Gland Packing

2

CF8/CF8M/WCB

O-Ring

2

NBR/Viton

16

Connection Pin

1

304

4

Seat

2

304/316+Cr

17

Pillar

4

304/45+Cr

5

O-Ring

2

NBR/Viton

18

Square Plate

1

ZI108

6

Upper Body

1

CF8/CF8M/WCB

19

Hexagon Nut

4

304

7

Hexagon Bolt

Varies

304

20

Driving Nut

1

ZCuZn38Mn2Fb2

8

Sealing Rope

2

NBR

21

Flat Key

1

45

9

Gate

1

304/316/410+Cr/N

22

Hexagon Nut

2

304

10

Lower Body

1

CF8/CF8M/WCB

23

Plane Bearing

2

GCr6

11

Stud

Varies

304

24

Connection Rod

1

304

12

Hexagon Nut

Varies

304

25

Hand Wheel

1

Ductile Iron

13

Hexagon Nut

Varies

304

26

Nut

1

45

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

1

METAL SEAT

2

No

Name

Temp Range °C

3

1

Body

-

2

Retainer

-29°C~100°C

3

O-Ring

-29°C~230°C

4

Metal Seat

-

5

Gate

-

4 5

1

PTFE SEALING SEAT

2

No

Name

Temp Range °C

3

1

Body

-

4

2

Retainer

-

3

O-Ring

-29°C~100°C

4

PTFE Seat

-

5

Gate

-

5

1 2 3 4

EPDM SEALING SEAT No

Name

Temp Range °C

1

Body

-

2

Retainer

-20°C~100°C

3

EPDM Seat

-

4

Gate

-

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

73


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

L

DN

H

ØG

A

DIMENSIONS WITH HAND WHEEL Size (mm) Size (in)

74

(MM)

A

B

C

ØG

H

L

TORQUE Size (mm)

Size (in)

80

3”

51

200

100

220

400/480

250

80

3”

Torque (N•m) 91.0

100

4”

51

220

100

220

430/530

350

125

5”

57

250

100

250

490/615

410

100

4”

110.5

150

6”

57

270

120

280

530/695

450

125

5”

149.5

200

8”

70

350

130

315

620/820

570

150

6”

182.0

250

10”

70

410

140

355

740/990

630

200

8”

214.5

300

12”

76

470

160

400

840/1140

710

250

10”

312.0

12”

403.0

350

14”

76

550

200

450

950/1300

810

300

400

16”

89

620

210

500

1030/1430

910

350

14”

598.0

400

16”

676.0

450

18”

845.0

500

20”

-

600

24”

1105.0

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES I

ØG

H C

DN

A

L

(MM)

DIMENSIONS WITH BEVEL GEAR Size (mm)

Size (in)

A

B

C

ØG

200 250 300 350 400 450 500 600

8” 10” 12” 14” 16” 18” 20” 24”

70 70 76 76 89 110 114 134

350 410 470 550 620 700 730 860

130 140 160 200 210 220 220 250

310 310 310 310 310 460 460 460

H (Fully Open/ Fully Closed)

750/850 860/1110 990/1290 1100/1450 1170/1570 1360/1810 1410/1910 1630/2190

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

I

L

225 225 225 260 260 340 340 340

570 630 710 810 910 1000 1110 1280

75


DT SERIES

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT - DT SERIES

C

H

B

DN

A

L

DIMENSIONS WITH PNEUMATIC ACTUATOR Size (mm) 80 100 125 150 200 250 300 350 400 450 500 600

76

Size (in) 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”

A 51 51 57 57 70 70 76 76 89 110 114 134

(MM) B 200 220 250 270 350 410 470 550 620 700 730 860

C 120 145 180 180 240 240 290 350 400 450 450 500

L 250 350 410 450 520 630 710 810 910 1000 1100 1280

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

H 610 620 755 800 1000 1170 1350 1570 1700 1940 2050 2350


DT SERIES (DS VERSION)

S LU R RY K N I F E G AT E VA LV E O - P O R T F U L L C O N D U I T AC T UAT E D DT SERIES (DS VERSION) Application DT/DS series double knife gate valve is typically used for on/off service in pulp making, slurry, residue discharge and sewage treatment. It is particularly suitable for residue discharge and sewage treatment. It is particularly suitable for residue discharge service on stock cleaners, gravity separators, hydrapulper, etc in the paper making industry. Features 1. Double gate design shortens the full travel to half that of standard knife gate valves. The operation by twin ‘double acting’ pneumatic cylinders will reduce the opening and closing speed by half. 2. Two-piece body construction with no cavities eliminates product build-up. 3. Tight shutoff, reliable performance. 4. O-ring loaded removable seat is self-compensating with good abrasion resistance and long service life. 5. Available with metal seat, PTFE seat or EPDM seat selection is based on application.

B

H

A

Technical Specification Nominal diameter DN 100~400 Nominal Pressure 1.0MPa, 1.6MPa, ANSI 150LB Working Temperature -29~100°C, -29~230°C Air Pressure 5~7 bar Connection Type Wafer

MATERIALS LIST Body

WCB

CF8

CF8M

Gate

410+Cr

304+Cr

316+Cr

Seat

304+Cr/STL

304+Cr/STL

316+Cr/STL

Cylinder Axis

45#+Cr

45#+Cr

45#+Cr

Packing

PTFE/Graphite

Suitable Medium

Waste Water, Paper Pulp, Syrup, Slag etc.

DIMENSIONS WITH PNEUMATIC ACTUATOR

(MM)

Size (mm)

Size (in)

A

B

H

150

6”

57

270

1250

200

8”

70

350

1600

250

10”

70

410

1840

300

12”

76

470

2080

350

14”

76

550

2500

400

16”

89

620

2680

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

77


DT SERIES (DB VERSION)

H

S LU R RY K N I F E G AT E VA LV E O-PORT FULL CONDUIT FUNNEL TYPE DT SERIES (DB VERSION)

B

L

A

DIMENSIONS WITH PNEUMATIC ACTUATOR

78

(MM)

Size (mm)

Size (in)

A

B

L

H

100

4”

51

220

310

650

125

5”

57

250

380

730

150

6”

57

270

400

820

200

8”

70

350

480

1040

250

10”

70

410

520

1230

300

12”

76

470

560

1390

350

14”

76

550

590

1590

400

16”

89

620

640

1750

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


PART NUMBER SYSTEM

PA RT N U M B E R S YS T E M K N I F E G AT E VA LV E S

S

ADC

B

16

P

M

M

1

2

3

4

5

6

7

Actuation

1

Handwheel

G

Bevel Gear

A

Pneumatic Actuator

H

Hydraulic Actuator

Rising Stem

DCNP

Rising Stem

DCA

Non-rising stem type

DCB

Non-rising gate type

DCF

Square knife gate type

DC-SDF

Sleeved slurry valve

DT

O-port full conduit

DCD

Funnel type

DCS

Double knife gate valve

8

9

6

Gate Material

Uni-directional

A

CF8M/SS316

B

Bi-directional

B

CF8/SS304

D

SS410/CN13

L

SS316L hard Chrome plating

Flanging Standard

ADC

Z

Blank

4

Valve Construction

2

DN

Flow Direction

3

S

-

AS/EN/BS/ISO Standard

Code

M

SS316 hard Chrome plating

PN10

10

P

SS304 hard Chrome plating

PN14

14

PN16

16

W

SS410 hard Chrome plating

PN21

21

Z

Special

PN25

25

125

125

150

150

300

300

10K

10K

D/PN14

ANSI Standard

SS316

B

SS304

D

E

EPDM

E

E

L

SS316L hard Chrome plating

F/PN21

F

L1

SS316L Stellite surfacing

M

SS316 hard Chrome plating

M1

SS316 Stellite surfacing

N

NBR

P

SS304 hard Chrome plating

P1

SS304 Stellite surfacing

Body Material

5

Seat Material

7 A

JIS Standard AS 2129 / AS 4087 Standard

Rating

DK

Lined slurry valve

C

DC-HSV

Bonneted rising stem

D

Ductile Iron

60 Series

Metal Seat

F

CF3M

61 Series

Resilient Seat

I

Cast Iron

M

CF8M

R

PTFE

QSL Series Metal/Resilient Seat

P

CF8

V

VITON

70 Series

Z

Special

Z

Special

O-port

WCB

Nominal Diameter

8 mm code

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

900

1000

inch code

2”

2-1/2”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

28”

32”

36”

40”

DN

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

900

1000

9

Other E

EPDM Seat Backing Ring

N

NBR Seat Backing Ring

V

Viton Seat Backing Ring

Z

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

Special

79


TF SERIES

P I N C H VA LV E - T F S E R I E S The ‘TF’ Series Pinch Valve is designed specifically to replace Diaphragm Valves and has the same face-to-face dimension. This single anvil valve out performs and outlasts most diaphragm valves. The 100% Full Port design eliminates any dead spots or crevices and the valve is an extension to the pipe in the fully open position, with no turbulence and no head loss. The valves are supplied with manual Hand wheel operation or may be fitted with all types of Actuators for both ON / OFF and accurate repeatable linear flow control.

DIMENSIONS

(MM & KG)

Size (mm) 25 40 50 65 80 Size (in) 1” 1-1/2” 2” 2-1/2” 3” Face to Face 134 166 198 225 263 Centre to Top (Open) 100 140 150 180 215 Handwheel 110 110 150 250 200 Weight 5 7 10 13 18

100 4” 312 265 250 26

125 5” 365 300 250 40

150 6” 415 350 300 55

200 8” 535 400 350 100

250 10” 644 550 500 170

300 12” 760 630 600 220

MATERIALS Body

Sleeve Rubbers

Spindle

Cast Iron

Gum

Stainless 304

Aluminium

Natural

Stainless 306

Coated (Specify)

Synthetic

To Specification

The self-cleaning flexing action of the sleeve eliminates inline scaling and blockages. All mechanical parts are completely isolated from the medium. The valve has only five major components, making it easy to use, easy to maintain and it is extremely fitter friendly. The valve, like all Flowturn Pinch Valves, is bi-directional and offers drop tight shut off across the full pressure range. The Flowturn Pinch Valve has been designed to solve process problems associated with controlling the flow of abrasive or corrosive fluids. Industries such as mineral processing, pulp and paper, power generation, chemical handling, effluent treatment, water and waste water use the Flowturn Pinch Valve.

settled settled solids solids settled solids

Shut-off achieved even with scale or solids present.

The Flowturn Pinch Valve consists of a tough but flexible, full bore cylindrical sleeve which forms part of the pipeline. The valve is closed mechanically via movement of the pinch bars located on opposite sides of the sleeve. Simple designs are often the best. Most other valve styles use multiple components such as glands, packing, seats, seat retainers, inner linings and outer casing, wear surface, and main control components such as discs, shafts, plugs, gates etc. Flowturn Pinch Valves utilise a simple sleeve which perform all of the functions listed above.

Dust cover with optional built in lubricator.

Flanged to accommodate ASME/AS/BS/DIN/PN

Stainless Steel Spindle

High Performance Sleeve

Bronze Bush

For Reliability and Long Life

Sleeve Lock

Precision Locating Pin

80

Replaceable Sleeve

Heavy Bolted Construction

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLCI-8111 SERIES

Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 S E R I E S CAST IRON 125LB ANSI B16.5/AS/BS TABLE D, E/PN10/PN14/PN16 Flanged to Suit 125LB ANSI B16.5, AS 2129 Table D, E / AS 4087 / ISO 7005-1 / AS 4331.1 PN10~21. Y-Type cast iron strainers are manufactured with Heavy Duty Spot welded stainless steel punched screens. Suitable for water, oil & numerous fluid applications. Flowturn strainers average 10 times the open area of the nominal pipe bore. Multiply this by the ‘open area’ of the screen size to calculate total open area. On average, this gives Flowturn strainers 3 to 4 times the pipe bore open area when using standard hole perforation sizes.

Design ASTM F1200-88, BSEN 1074, ANSI B16.1, EN 12266-1. Service Recommendations These strainers are designed for long service. Installation of a strainer before any automatic equipment will ensure trouble free service and avoid the costly repairs or replacements so often caused by the introduction of foreign matter in pipe lines. Features All sizes feature a bolted cover, as illustrated. Covers normally furnished with blowoff plug. Screens Heavy gauge perforated stainless steel normally furnished with spot welded seams. Flanging Available in: ANSI B16.5, AS 2129 Table D/E, AS 4087/AS 4331.1/EN 1092-2/ISO 7005-1 PN10~16 (PN25 and 250LB also available in ductile iron & carbon steel).

SLCI-8111

FLOW

L1/L2 Body

D

Screen

Studs

H Gasket Cover

SLCI-8111

Nuts

1

Drain Plug

FLOW RATE

4

3

5

2*

6

MATERIALS LIST Flow in L/sec at pressure drop of

No

Parts Name

Cast Steel

1

Body

Cast Iron

2

Cover

Cast Iron

3

Gasket

NBR/EPDM/PTFE

4

Screen

SS304/316

83

5

Bolting

Steel

106

6

Drain Plug

Steel

Nom. Bore

3.5kPa

14kPa

34kPa

50

4.5

7.95

12.25

65

6.5

12.5

19.70

80

9.5

19.32

30

100

14.75

29.5

47.75

125

23.9

48.5

150

33.75

67

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

81


SLCI-8111 SERIES

Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 S E R I E S CAST IRON 125LB ANSI B16.5/AS/BS TABLE D, E/PN10/PN14/PN16 FLOW RATE CHART 300 250

630 587 504 441

200 150

315 252 189

125

128

100

63 56.7 50.4 44.1 37.8 31.5

90

25.2

50

80 65

18.9

Strainer Size

Liquid (Water) - Litres/Second

378

12.6

6.3 5.67 5.04 4.41 3.78 3.15 2.52

40

1.89 1.26

0.83

0.7

1.4

2.1

2.7

4.1 5.5 6.6 3.4 4.8 6.2

13.8

20.7

27.6

41.4 55.2 69 34.5 48.3 62

138

Pressure Drop - kPa

FLOW CHARACTERISTICS Pressure drop in this chart has been calculated using a strainer with 1.6mm hole element on clean water. When the strainer element is partially blocked the pressure drop incurred will be inversely proportional to the area remaining clean

ANSI - 125 FLANGED SLCI-8111 - 125

DIMENSIONS (MM) Inch 1-1/2” 2” 2-1/2” 3” 4” mm 40 50 65 80 100 D 127 152 178 190 229 L1 192 241 267 305 378 L2 190 250 178 250 350 H 150 160 200 210 260 Weight (Kg) 19 19 18 20 40 For PN10/14/16/21 and AS Table D, E, F. Refer to drawing. Size

5” 125 254 442 390 310 60

6” 150 279 534 470 380 80

8” 200 343 572 543 450 120

10” 250 406 660 640 530 186

12” 300 483 770 762 690 274

14” 350 535 949 780 840 370

16” 400 597 940

18” 450 635

20” 500 700

556

AVAILABLE SCREEN TYPES (SS MESH) *Nominal Size

Perforation Pitch of Holes “CD1” (P)

Screen Thickness

Approx Mesh Size

% Open Area

Micron Count

25mm to 50/65mm 1.0 to 1.15*

2.0

0.4

# 20

36 %

-

50/80mm to 150mm 2.0 to 3.18*

3.5

0.5

#5

48 %

-

200mm to 250mm

4.5

0.6

#6

42 %

-

3.0 to 3.18*

* Only a guide, will vary all sizes on request.

PRESSURE/TEMPERATURE As per maximum pressure/temperature ratings indicated in relevant AS/BS/EN/ISO/ASME flange standard. Maximum Temp 220°C (pressure limitations apply at maximum temperature). All strainers are tested to 1.5 times the maximum working pressure. If for high temperature application you must advise so we can use high temperature gasket.

82

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SLCI-8111 SERIES

Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 - 2 5 S E R I E S D U C T I L E I RO N / S T E E L P N 2 5 PN25 Flanged and Rated Y-Type cast strainers are manufactured with Heavy Duty spot welded stainless steel punched screens. Suitable for water, oil & numerous fluid applications. Flowturn strainers have 10 times the open area of the nominal pipe bore. Multiply this by the ‘open area’ of the screen size to calculate total open area. On average, this gives Flowturn strainers 3 to 4 times the pipe bore open area when using standard hole perforation sizes. Service Recommendations These strainers are designed for long service. Installation of a strainer before any automatic equipment will ensure trouble free service and avoid the costly repairs or replacements so often caused by the introduction of foreign matter in pipe lines. Features All sizes feature a bolted cover, as illustrated. Covers normally furnished with blowoff plug. Epoxy coated internal & external. Screens Heavy gauge perforated stainless steel normally furnished with spot welded seams.

Flanging Available in: PN25 - AS 4331.1/EN 1092-2/ISO 7005-1, PN21 - AS 4087, PN35* - AS 4087 (PN25 rated, PN35 drilled), Table F - AS 2129. *For true PN35 rating, refer 300 class WCB Flowturn strainer which can be supplied Flanged to suit PN35

FLOW

Body

SLCI-8111-25 Screen

Studs

Pressure Drop When the strainer element is partially blocked the pressure drop incurred will be inversely proportional to the area remaining clean.

Gasket Cover Nuts Drain Plug

AVAILABLE SCREEN TYPES (SS MESH) *Nominal Size

Perforation Pitch of Holes Screen “CD1” (P) Thickness

25mm to 50/65mm 1.0 to 1.15*

Approx Mesh % Size Open Area

2.0

0.4

# 20

36 %

2.0 to 3.18*

3.5

0.5

#5

48 %

200mm to 250mm 3.0 to 3.18*

4.5

0.6

#6

42 %

50/80mm to 150mm

Micron Count

* Only a guide, will vary all sizes on request.

PRESSURE/TEMPERATURE PN25 rated, maximum cold working pressure 2.5 mPa. Maximum Temp 220°C (pressure limitations apply at maximum temperature). All strainers are tested to 1.5 times the maximum working pressure. If for higher temperature application you must advise so we can use high temperature gasket.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

83


SLCI-8111 SERIES

Y- T Y P E S T R A I N E R S LC I - 8 1 1 1 - 2 5 S E R I E S D U C T I L E I RO N / S T E E L P N 2 5 BILL OF MATERIALS (DUCTILE IRON)

DIMENSIONS (MM) DUCTILE IRON (50~300NB) Size (mm) Size (in)

L

ØB

ØD

ØK

c

n-Ød

No.

Name of part

Material

1

Body

Ductile Iron (EN GJS 500-7)

2

Screen

Stainless Steel (AISI 304)

8-Ø23

3

Bonnet

Ductile Iron (EN GJS 500-7)

19

8-Ø28

4

O-Ring

NBR/PTFE

250

20

8-Ø28

5

Plug

Steel

360

310

22

12-Ø28

330

425

370

24.5

12-Ø31

6

Bolt

Steel

389

485

430

27.5

16-Ø31

7

Washer

Steel

50

2”

210

99

165

125

19

4-Ø19

65

2-1/2”

225

118

185

145

19

8-Ø19

80

3”

240

132

200

160

19

8-Ø23

100

4”

280

156

235

190

19

125

5”

345

184

270

220

150

6”

395

211

300

200

8”

500

274

250

10”

542

300

12”

650

ØD DN

ØB ØK

Perforated Screen

N-Ød

L1/L2

1

2

4

6

3

5

7

BILL OF MATERIALS (CARBON STEEL)

DIMENSIONS (MM) CARBON STEEL (350~600NB) Size (mm) Size (in)

84

L

ØB

ØD

ØK

c

n-Ød

No

Name of part

Material

1

Body

Carbon Steel (C22)

2

Screen

Stainless Steel (AISI 304)

350

14”

900

448

555

490

30

16-Ø34

400

16”

1000

503

620

550

32

16-Ø37

3

Bonnet

Carbon Steel (C22)

450

18”

1100

548

670

600

34.5

20-Ø37

4

O-Ring

Rubber (NBR)

500

20”

Carbon Steel (Galvanised)

609

730

660

36.5

20-Ø37

5

Plug

1250

6

Bolt

Carbon Steel (Galvanised)

600

24”

1450

720

845

770

42

20-Ø40

7

Washer

Carbon Steel (Galvanised)

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


SF SERIES

BA S K E T S T R A I N E R F V 4 0 - 4 1 - S F S E R I E S I RO N / B RO N Z E / S T E E L 1 2 5 L B / 1 5 0 L B / P N 1 0 / P N 1 4 / P N 2 1 Flanging To Suit ANSI 125, 150 AS 2129 Table D, E, F AS 4087 PN14, PN21 AS 4331.1/EN 1092-1/EN 1092-2/ ISO 7005-1 PN10~25 Integral Cast

STANDARD PRODUCT MATERIAL COMBINATION ANSI CLASS 125/PN10/PN14

Swing Bolted Bonnet Version

Body, Cover, Plug

ASTM A126 Class B Iron

Screens

SS304

Gasket

CNAF/PTFE/EPDM/NBR

STANDARD PRODUCT MATERIAL COMBINATION ANSI CLASS 150/PN21 Body, Cover, Plug

ASTM B62 - Bronze/A216 WCB

Screens

SS316

Gasket

CNAF/PTFE/NBR/EPDM

Body, Cover, Plug

ASTM A216 Grade WCB

Screens

SS304

Gasket

Bridge Closure

Body, Cover, Plug

ASTM A351 Gr. CF8M

Screens

SS316

Gasket

Non-asbestos (CNAF)

Class 300 model DKSL01 also available

*

DIMENSIONS (INCH) Size (mm)

L

D

Non-asbestos (CNAF)

B

B

C

Blow D Clearance Off for Bskt Weight (lb) Plug Removal

Weight (kg)

50

2”

8-1/8

8-3/8

5

1

5-3/8

34

15.42

65

2-1/2”

8-3/4

10

5-5/16

1

6-5/16

43

19.50

Basket Body

80

3”

9-7/8

11-1/4

6-3/4

1

8

60

27.21

100

4”

11-1/2

13-1/2

8

1

9-5/16

120

54.43

125

5”

13-1/8

14-5/8

8-1/6

1

10-1/4

140

63.50

150

6”

14-7/8

15-5/8

8-5/8

1

11-1/8

164

74.39

C Blow off Plug

SIZE 50NB to 500NB (2”-20”)

L

Bolting Cover Gasket

Inlet

* Optional quick release lid (Bridge type shown)

Size (in)

200

8”

18-11/16

21

11-3/4

1

15-9/16

330

149.69

250

10”

20-1/8

24-1/2

13-3/4

1

18

470

213.19

300

12”

26-1/4

29-3/4

16-3/8

1

23-1/4

820

371.95

350

14”

30-1/4

36-3/8

22-1/4

1-1/2

26-1/4

1300

589.67

400

16”

33-1/8

38-1/4

23-1/4

1-1/2

28-1/8

1600

725.75

450

18”

38-3/8

38

19

3

26-3/4

2260

1025.12

500

20”

41-1/2

43-5/8

23-1/2

3

34-1/8

2980

1351.70

Dimensions are a guide model FV40 and FV41 have different dimensions.

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

85


SF SERIES

BA S K E T S T R A I N E R F V 4 0 - 4 1 - S F S E R I E S IRON/BRONZE/STEEL 125LB/150 LB/PN10/PN14/PN21 FLOW CHART Simplex Strainers 25~300NB (1” to 12”)

CLEAN PRESSURE DROP

P.S.I. kg/cm2

Pressure drop strainers with 3/32” or 1/8” perforated baskets

Drain

49

6

42

5

35

4

28

3

21

2

14

1

07

STRAINER SIZE

Bolted Bonnet Version

7

Drain

Bridge Closure

VISCOSITY BASE-WATER

12” USGPM 480 10” 480 8” USGPM 240 6” 4” 3”

120 USGPM 60

30 2” USGPM12 11⁄2” 12 1”

USGPM

960

1440

1920

2400

2880

3360

960 480

1440 720

1920 980

2400 1200

2880 1440

3360 1680

240 360 480 600 720 840 960 120 180 240 300 360 420 480 60 24 24 18

90 36

120 150 180 48 60 72 84 36

48 36

60

210 96 72

54

240 270 108 120 84

96

FLOW RATE

CLASS 125 PRESSURE & TEMPERATURE Type

Size (in)

kPa @ Temp W.O.G.

kPa @ Temp W.O.G.

Class 125 Bolted Cover

50-500 (2 - 20)

1551.32 37.78°C 1378.95 65.56°C

Class 125 Clamped Cover

50-500 (2 - 20)

1965.01 37.78°C 1378.95 65.56°C

Maximum “dirty” differential must not exceed 70 kPaD

CLASS 150 PRESSURE & TEMPERATURE Size (in)

kPa @ Temp W.O.G.

Class 150 Bronze Body

50-500 (2 - 20)

1551.32 37.78°C

Class 150 CS Body

50-500 (2 - 20)

1965.01 37.78°C

Class 150 SS Body

50-500 (2 - 20)

1620.27 37.78°C

Type

FLANGED ADAPTER

Also available with our “TKV” flow conditioner for more accurate metering and expansion joint.

Maximum “dirty” differential must not exceed 70 kPaD

SCREEN Any mesh size can be fitted from 100 microns.

86

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

72


F LO O R S TA N D E X T E N D E D H A N D W H E E L O P E R ATO R M O D E L L X

DIMENSIONS Model

Ø

H

H1

Output Torque (N.M)

LX20

200

230

168

200

LX50

250

259

200

500

LX60

300

293

230

750

LX120

380

350

271

1200

Ø

MATERIALS Cast Iron

Screw Sleeve

Steel

Worm

Steel

Screw Nut

Bronze

H

Body

H1

Material OPEN

Part

SHUT

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves

87


TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY FOR APV GATE, GLOBE, CHECK VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

APV-Flowturn ‘Standard’ Iron valves can be used in a temperature range between -10 to +100°C up to 200°C depending on seals. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) Australian Pipeline Valve-Flowturn ‘Standard’ iron valves are not suitable for low temperature service below -10°C. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified. Australian Pipeline Valve ‘Standard’ valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (Back-seating is not provided unless specifically stated). Australian Pipeline Valve ‘Standard’ valves are not designed with special devices to withstand a sudden thermal jump (thermal shock). In general Australian Pipeline Valve ‘Standard’ valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes). In general Australian Pipeline Valve ‘Standard’ valves are not designed to bear loads on flanges, on pipe connections or pipe-line. In general Australian Pipeline Valve ‘Standard’ valves can’t withstand ice inside their bodies (in this case the user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve). The compatibility between the valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials. Abrasive or dirty service applications need to be considered and stated at time of order. APV-Flowturn valves are suitable for liquid working pressures specified (cold working pressure ‘cwp’ j) on drawing and only when used in hydraulic installations in which shock is absent or negligible. The sudden closure of a valve in a hydraulic system causes the body of liquid, which may be moving at a rate generally in excess of one foot per second, to stop instantaneously. As liquids are relatively incompressible, the sudden cessation of flow effects a rise in pressure considerably greater than the static working pressure. This pressure increase is termed “SHOCK” and may, in some cases, be sufficient to cause valves or piping to fail. Pressure increase due to shock is not dependent upon the working pressure in the system but upon the velocity at which the liquid is flowing. This pressure surge, or shock, severely limits design velocities...a fact readily understandable if it is remembered that pressure rise resulting from arrest of flow may be as high as 414 kPa (60 psi) for each foot per second initial velocity. For example, installations of 689 kPa (100 psi) and 6895 kPa (1000 psi) working pressures, with the same initial velocity of 305 cm (10 feet) per second, will be subject to the same increase in pressure, approximately 4137 kPa (600 psi) due to instantaneous closure of a valve. Shock generally prevails in lines equipped with check or quick-closing valves, or in lines supplied by reciprocating pumps. It may also be produced, to a lesser degree, by rapid closure of gate and globe valves. Therefore, care should be exercised when closing valves installed in liquid lines. Where shock is likely to occur, the maximum shock pressure should be added to the working pressure (‘cwp’ j) of the line to determine working pressure of products in the line...also, hydraulic installations should be equipped with air chambers or other types of shock absorbers to eliminate, as much as possible, increase in pressure due to shock. j Cold Working Pressure ‘cwp’ : where ‘Cold Working Pressure’ is the maximum rated pressure of the valve at a temperature up to

65°C (150°F). Pressure rating shown on drawing, labels and certificate is always cold working pressure non-shock.

VALVE START-UP Before installing the valve onto the pipe-line it is mandatory, for the user, to verify the compatibility of the valve with service conditions (medium, temperature and pressure). With reference to standard valves held in stock, the reseller and end user will have to assure themselves of the compatibility between the valve and the conditions required by the customer. Australian Pipeline Valve gate valves must be only used for on-off (fully open/fully closed) service. Before using the valve in a potential explosive atmosphere it’s necessary for the customer to: • • • • •

To verify the correct type of valve and operator is specified. To verify the compatibility between the valve and the zone in which the valve should be installed To foresee the pipe-line ground condition on which the valve should be installed To check that the temperature if the valve surface is not higher than the flammable point of the atmosphere in which the valve is installed (in this case specify an insulating cover device for the valve & an extension for the operator) To avoid mechanical knocks during the installation that may cause sparks.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product for any reason, especially if it is improper use or modified.

88

FLOWTURN - Iron Diaphragm, Gate, Globe & Check Valves


AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube Fittings

Uniflo Check Valves

Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au


www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2022 Edition


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