Trumpf Drives Efficiency with New LaserHybrid Welding System
Smart Inventory Management Reshaping Material Handling Worldwide
Beyond the Factory Floor: Why Repair Strategies Are the New Trade Insurance
The New Frontiers in Quality Assurance
Improving Operations with Mobile IPC HMIs
Under Pressure: Understanding the Choice of Pressure Angle in Spur and Helical Gearing
Cybersecurity in Manufacturing: A Growing Priority for U.S. Industrial Operations
Tooling and Workholding: Precision, Productivity, and Performance in Focus
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INDUSTRIAL INK–CODE MARKING
William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918
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Three Rivers, Michigan
As we move into the final stretch of 2025, it’s clear that manufacturing is balancing both extraordinary opportunity and undeniable pressure. From reshoring initiatives and workforce challenges to the accelerating pace of automation and digitalization, our industry continues to adapt, innovate, and push forward.
this issue of Industrial Machinery Digest highlights several areas where that innovation is most visible. In our Workforce Development feature, we look at strategies for bridging the manufacturing labor gap, from smarter recruiting to leveraging erp systems for efficiency. the material Handling section examines how smart inventory management and automation are transforming warehouses and supply chains into digitally connected ecosystems.
In Safety & maintenance, we explore how service agreements and repair strategies are becoming essential trade insurance in a world of shifting tariffs and global uncertainty. the Quality section shines a light on how AI, machine vision, and digital threads are redefining inspection, moving manufacturers from reactive checks to proactive precision.
meanwhile, the robotics feature demonstrates how mobile HmIs are changing the way operators interact with machines and robots on the factory floor, delivering greater flexibility, safety, and control. In metalworking, we revisit the fundamentals with a technical deep dive into gear design, while our tooling & Workholding coverage reinforces the fact that productivity and precision are only as strong as the tools and fixtures we rely on.
If there’s a single thread connecting these stories, it’s resilience. manufacturers are investing in the systems, technologies, and people that will allow them not just to withstand disruption, but to thrive in an increasingly digital, globally connected, and competitive world.
As always, ImD is proud to serve as your resource for the latest developments in the equipment, technologies, and strategies shaping industrial manufacturing. thank you for continuing to make us part of your process.
Onward,,
William Strickland
William Strickland, publisher, ImD
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INDUSTRY NEWS
4 Effective Ways to Close Manufacturing Labor Gaps
By Adam Grabowski, Director of Marketing, Global Shop Solutions
The manufacturing industry continues to face a significant labor challenge. In the wake of the COVID-19 pandemic, more than 1.4 million workers were displaced. While roughly 800,000 jobs have since been recovered, forecasts show that U.S. manufacturers will need an additional four million workers by 2030. Without effective solutions, the industry risks a shortfall of more than two million employees.
meeting this demand requires fresh approaches to recruitment, retention, training, and technology. manufacturers must create environments that appeal to the next generation of workers while leveraging tools that maximize efficiency. below are four proven strategies that can help close today’s labor gaps and build a stronger workforce for the future.
1. Recruit Smarter and Upskill Existing Talent
Attracting younger generations and highly skilled workers goes beyond traditional career pages and job boards. Leading manufacturers are adopting generative AI tools to streamline recruitment by:
» Writing compelling job descriptions and posting them quickly
» Using chatbots to answer candidate questions and encourage applications
» Sourcing diverse, qualified talent pools
» personalizing outreach and job offers to high-potential candidates
Alongside smarter recruiting, upskilling existing employees plays a critical role. by investing in internal training programs, companies not only retain valuable staff but also prepare new employees with practical, job-ready skills.
Additionally, partnerships with schools and vocational programs are essential to dispel outdated misconceptions about manufacturing while introducing students to rewarding career paths. Hands-on training initiatives with adult learners at community colleges can further expand the workforce pipeline.
2. Build a Culture Where People Want to Work
A strong company culture is a cornerstone of retention. Workers today expect more than competitive pay—they want a positive environment and flexible opportunities. Companies should:
» promote diversity and inclusion, creating workplaces that welcome women, veterans, and underrepresented groups
» provide flexible schedules such as four-day workweeks or shift-swapping
» recognize employee achievements with both financial and non-financial rewards
» Foster teamwork, mentorship, and opportunities for career growth
programs like the manufacturing Institute’s 35×30 campaign—which aims to increase the percentage of women in manufacturing to 35% by 2030—are important models for expanding the talent pool. Similarly, initiatives like Heroes m AKe America help connect veterans with
manufacturing careers, leveraging their discipline, teamwork, and leadership skills.
3. Take Care of Employees to Retain Them
retention often comes down to how well companies support their people. employers who prioritize safety, communication, and growth see stronger loyalty. practical strategies include:
» maintaining safe, positive work environments
» Listening to employee feedback
» providing fair compensation and benefits packages
» Offering mentorship, apprenticeships, and internships
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» recognizing contributions and involving employees in company success
technology also supports retention. enterprise resource planning (erp) systems can automate repetitive tasks, giving workers more time to focus on meaningful work. remote engineers, for instance, can use dashboards and mobile tools to monitor production in real time, collaborate with on-site staff, and resolve issues faster.
4. Improve Efficiency with ERP Technology
Filling every labor gap isn’t always possible—but increasing efficiency can minimize the impact. modern erp systems simplify processes and maximize output by:
» Automating manual tasks to improve accuracy and reduce cycle times
» Integrating with CAD and bOm tools to streamline design-to-production workflows
» tracking real-time data for continuous improvement initiatives
» Supporting paperless operations through barcoding, dashboards, and digital job tracking
manufacturers who fully utilize erp capabilities can “do more with less,” freeing up resources and empowering their existing workforce. training employees to become erp specialists—“gurus” within their departments—creates internal champions who can optimize systems, improve processes, and share expertise across the organization.
Looking Ahead
As labor challenges continue, manufacturers must embrace both human-centered and technology-driven solutions. by combining smarter recruiting with workforce development, building an engaging culture, supporting retention, and maximizing efficiency with erp, companies can not only close today’s gaps but also create a sustainable pipeline of talent for the future.
ABOUT THE AUTHOR
Adam Grabowski is the Director of marketing at Global Shop Solutions, where he leads brand and communications strategies that help manufacturers streamline operations.
For more information, visit www.globalshopsolutions.com
E-Z LOK
E-Z LOK President/CEO Gives 360° View of Company and Industry
ben belzer, president and CeO of tCI precision metals/e-Z LOK, reflected on the company’s growth, challenges, and future outlook. recent investments include a LOC tIte® coating machine and in-house insert testing equipment, providing same-day coating, torque testing, and improved flexibility for customers.
belzer emphasized how technology has offset labor shortages, crediting the company’s Netsuite erp system for streamlining operations and enabling scalability without added headcount. e-Z LOK has also embraced digital tools like CAD downloads to improve engineering collaboration.
Founded in 1956 by belzer’s grandfather, e-Z LOK has grown into a well-recognized name in the fastener industry. Looking ahead, the company plans to expand its product lines and continue innovating in customerfocused solutions.
For more Information: ezlok.com
Mazak Ramps Up Service and Support Coverage in the West with New Phoenix Technical Center
mazak Corporation is expanding its customer support footprint with the upcoming opening of a new phoenix technical Center at 2675 West buckeye rd. the facility will provide process and application engineering expertise, training, machine demonstrations, and collaboration opportunities for local manufacturers in key sectors such as aerospace, defense, and electronics.
“ t his new center will play a key role in ensuring manufacturers in the region have the local support they need,” said Dan Janka, president of mazak Corporation.
MAZAK
It will be mazak’s sixth technical Center in North America, adding to the company’s robust service and support network.
For more Information: mazakusa.com
Mazak Achieves Kentucky Production Milestone
mazak has reached a major achievement at its Florence, Kentucky iSmart™ Factory with the completion of its 40,000th machine. the facility—home to many of mazak’s most popular machine tools, including QUICK tUrN, V tC, and ez Series models—serves as a hub for both manufacturing and r&D.
t his milestone follows the company’s 50th anniversary of North American operations in 2024. Over the years, mazak has pioneered numerous innovations, including the DONe IN ONe® machining concept, SmOOtH CNC
technology, and advanced automation systems. t he facility also houses mazak’s Spindle repair & rebuild Department, which extends machine lifespans with fast turnaround times.
For more Information: mazakusa.com
WALTER TOOLS
Walter Opens New PCD Service Center
Walter has expanded its North American operations with the opening of a 5,000 sq-ft pCD reconditioning Service Center in Columbia City, Indiana. equipped with six advanced machines, the new facility enables faster turnaround, reduced tooling costs, and improved sustainability for customers across automotive, aerospace, and general engineering industries.
“ t his new facility allows us to respond to customer needs faster than ever,” said Aaron eltzroth, business Development. t he center was developed with support from Walter’s global team and integrates within the pDQ Workholding facility acquired in 2024, further strengthening Walter’s U.S. presence.
For more Information: walter-tools.com
WORLD-CLASS MAINTENANCE,
As
AND OPERATIONS SOLUTIONS
FABRICATION
Transforming Materials Into Excellence
Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication.
From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.
Trumpf Drives Efficiency with New LaserHybrid Welding System
Credit: Trumpf Maschinen Austria GmbH / Fronius International GmbH
Trumpf maschinen Austria GmbH, based in pasching, has built a global reputation for its innovative technologies and extensive product range, including systems for die and panel bending, large-format bending machines, and fully automated solutions. With accolades such as the Austrian State prize for Innovation and the Fraunhofer Institute’s “Fabrik 2011” prize, the company consistently sets high standards for productivity and quality. to achieve these goals, trumpf relies on state-of-the-art welding technology from Fronius in its production operations.
In-House Flexibility with LaserHybrid Welding
In recent years, trumpf has experienced significant growth in its bending machine business, driving expansion of its product portfolio. rising demand pushed the company to outsource the welding of heavy machine frames, a move that led to higher costs, extended lead times,
and reduced flexibility. Welding was completed manually at supplier sites, often requiring extensive rework and energy-intensive spheroidizing to prevent hardening of the steel.
“During spheroidizing, the steel is heated to up to 800 °C in an annealing furnace. As it heats, the material reacts with the oxygen in the air, oxidizes on the surface, and forms rust. t his means the components have to be sandblasted before painting,” explains t homas reiter, production manager at trumpf.
t he new LaserHybrid gantry welding system eliminates the need for this costly and time-consuming annealing process. Instead, the laser heats the steel along the weld seam to between 150 °C and 180 °C, depending on the material, reducing the cooling rate and preventing hardening, cold cracks, and corrosion. producing the frames in-house now provides trumpf with greater independence, flexibility, and faster delivery times. t he environmental benefits are
equally notable — skipping the annealing process saves enough energy to power approximately 270 four-person households per year.
A Superior Welding Process
t he LaserHybrid process combines a focused laser beam with a G m AW welding arc in the same zone. t he laser penetrates up to 10 mm into the steel, while the m IG/m AG process fills the root pass and ensures strong edge fusion. t he added heat allows gas to escape, reducing porosity compared to pure laser welding. Depending on thickness, trumpf applies up to 29 top passes using m IG/m AG.
STAINLESS STEEL LEVER HOIST
t his hybrid approach provides several key advantages:
» Saving up to four tons of welding wire annually by reducing filler metal requirements.
» eliminating the need for chamfering sheet edges, particularly on thinner material.
» Higher productivity through faster welding speeds and stabilized arcs.
» reduced distortion due to lower energy per unit length.
Additionally, the process enables narrower welds by moving further inward during fillet welding, cutting down on filler material even further.
• .25 Ton to 3 Ton Capacities with Custom Lengths of Lift
• Type 304 Stainless Steel Construction
• Food-Grade Grease Meets NSF H1 Standards
• Enclosed Gearing & Sealed Roller Bearing
• Weston-Style Braking System
• Ergonomic Handle with 360-Degree Rotation
• Twin Pawl Design
Fronius Partnership Delivers trumpf evaluated several supplier concepts before selecting the Fronius LaserHybrid robotic welding system. A two-station gantry system was installed with one LaserHybrid and one mIG/m AG welding robot, plus two large tilt positioners. t his setup allows one machine frame to be welded while the next is clamped, ensuring production efficiency.
reiter explains why other approaches were ruled out: “ rotary tilting positioners would pose a risk of excessive tilting moments with our multi-ton components. t he only way to avoid this would be to use massive rotary tilt positioners, which would create height problems. Fronius offered the safest and most efficient option for our needs.”
Key features that set Fronius ahead included WireSense seam tracking, slim robotic access to corner areas, offline programming with pathfinder, and a robust safety concept.
Dual Robots on a Single Rail
to avoid torch changes and ensure optimal performance, the gantry uses two welding robots — one for LaserHybrid root pass welding and another for mIG/m AG top passes. t he hollow-arm design of the mIG/m AG robot ensures optimal hose routing, preventing damage and enabling free robot movement.
both robots operate on the same rail, but only one welds at a time while the other remains parked. Digital twin simulations with Fronius pathfinder software were used to validate welding sequences, identify potential accessibility issues, and integrate WireSense commands directly into the programs.
Intelligent Welding Control and Simulation
t he system is managed by the user-friendly HmI-t 21 rS controller, which provides real-time 3D visualizations of robot movements, fault and warning messages, and fully customizable program sequences. Operators can monitor the entire welding process and adjust as needed, ensuring precision and consistency.
Virtual commissioning with pathfinder allowed trumpf and Fronius engineers to simulate the complete system in advance, saving weeks of programming time and ensuring seamless installation despite the massive scale of the gantry and tilt positioners. During pre-inspections, trumpf staff could even use Vr headsets to view the robots and positioners in action.
Proven Results
Since installation, trumpf has achieved significantly improved weld quality, higher welding speeds, and
shorter delivery times. Nearly 1,500 bending machines are now produced annually with enhanced efficiency, independence from external suppliers, and reduced environmental impact.
reiter concludes: “ t hanks to our new robot welding system, our work has not only become more profitable but also significantly more flexible. We are no longer dependent on outsourcing, and we now have greater control over our production capacity.”
AMADA WELD TECH to Showcase Innovative Welding Solutions at FABTECH 2025
AmADA WeLD teCH, a global leader in welding, marking, cutting, sealing, and bonding technologies, will present its latest innovations at FAbteCH 2025 (September 8–11, mcCormick place, Chicago), booth #A1304. Visitors can explore a range of advanced welding solutions designed to improve accuracy, reliability, and efficiency in manufacturing.
Key highlights include the WL-300A Laser processing Workstation, a compact platform that delivers exceptional accuracy and repeatability for small- to medium-volume production. t he workstation integrates standard features such as a galvo scanning head, programmable Z-axis, XY table and rotary stage, fume extraction, barcode reader, and camera systems. It is purpose-built for demanding applications in medical devices, electronics, sensors, and battery modules.
t he WL-300A is paired with the mm-L400A Laser Weld monitor, an intelligent system that detects production errors such as part misalignment, missing components, incorrect focus, or gas flow absence. t his feedback provides operators with real-time weld quality assurance.
AMADA WELD TECH
Also on display will be the Wm-200A IIot-ready resistance Weld m onitor, which enhances quality control and production efficiency through real-time data analysis, and the mm-410 b Handheld resistance Weld Checker, designed for portable, high-precision weld quality validation in both r &D and production environments.
For more Information: amadaweldtech.com
BEHRINGER SAWS
BEHRINGER
Saws to Showcase Advanced Cutting Solutions at FABTECH 2025, Booth #A3561
beHrING er Saws, Inc., a recognized global manufacturer of bandsawing machines, circular cold saws, and structural fabricating equipment, will display its latest cutting innovations at FAbteCH 2025 in Chicago, booth #A3561. t he company’s portfolio demonstrates its focus on durability, automation, and precision in modern metal cutting.
t he booth’s centerpiece will be the Hbe 320/523GA automatic miter bandsaw, designed for high-volume and precision-driven production environments. It combines robust construction with intelligent controls and
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automation, offering consistent accuracy and reduced operator intervention.
Complementing the Hbe flagship system, beHrINGer will feature the pSU450m circular cold saw, which delivers flexibility for cutting a wide range of metals with rapid setup and clean cut quality. the company will also showcase the Hbe321A compact automatic bandsaw, which delivers repeatable accuracy in smaller workspaces while maintaining the same performance levels as larger systems. by presenting this lineup, beHrING er underscores its role as a trusted provider of industrial sawing solutions, enabling manufacturers to achieve higher throughput and reliability across diverse applications.
For more Information: behringersaws.com
CONTINUUM POWDERS
Continuum Powders Scales Access to Mar-M247 Ni Superalloy for Binder Jetting, Advanced Manufacturing Applications
Continuum powders has announced the availability of Optipowder m247 and m247LC nickel superalloy powders, engineered for additive manufacturing platforms such as binder jetting, metal injection molding (mIm), and hot isostatic pressing (HIp). Long limited to investment casting, mar-m247 is a high-performance nickel-based alloy designed for extreme temperature service up to 980 °C (1800 °F), making it ideal for turbine blades, combustor liners, heat shields, and other high-value components. by adapting m247 to additive processes, Continuum removes the long lead times, tooling costs, and design restrictions associated with casting. t hrough its proprietary melt-to-powder (m2p) process, the company transforms reclaimed aerospace-grade scrap into powders that meet stringent cleanliness and morphology standards. t his closed-loop model ensures consistent performance while supporting sustainability and supply chain resilience. With Optipowder m247, manufacturers can consolidate complex geometries, rapidly iterate designs, and achieve near-full density components (exceeding 99.9%) after densification. t his offering represents a breakthrough for industries seeking both high-performance materials and faster, more sustainable production pathways.
For more Information: continuumpowders.com
COSEN SAWS
Cosen to Showcase Cutting-Edge Sawing Solutions at FABTECH Chicago 2025
Cosen Saws will highlight its broad portfolio of band saw solutions at FAbteCH 2025 (September 8–11, mcCormick place, Chicago), booth #A2908. Attendees can view live demonstrations and explore equipment tailored
for everything from structural steel service centers to precision machine shops.
Showcased machines will include:
» SH-1000F, a horizontal band saw engineered for large-capacity structural cutting with high precision.
» G320, an advanced smart saw featuring intelligent controls and automation for optimized production.
» NC-510mG, a heavy-duty automatic mitering saw designed for high-volume production.
» SH-520Dm , a semi-automatic dual miter saw with versatile swivel head capability.
» V-2026NC, a semi-automatic vertical tilt-frame band saw for cutting angles across diverse materials.
» SH-500m , a reliable, versatile solution suited to service centers and job shops.
» mH-1018JA, a general-purpose band saw ideal for small- to mid-sized operations.
» VCS-310, a vertical contour saw for intricate cuts with superior finish quality.
Cosen will also feature its digital tools and automation solutions that help manufacturers maximize output, minimize downtime, and stay competitive in evolving markets.
For more Information: cosensaws.com
ESAB Launches RobustFeed AVS ECHO
eSAb has released the robustFeed AVS eCHO, a rugged, weatherproof wire feeder featuring new eCHO communication technology. t he system allows operators to adjust voltage and wire feed settings directly at the feeder without the need for a control cable back to the power source. t his streamlines workflow, enhances safety, and improves productivity across demanding industrial applications.
t he robustFeed AVS eCHO is paired with eSAb’s Warrior® 500i CC/CV power source and offers Ip54 weatherproof protection, a sealed wire compartment, and
ESAB
a 4-wheel drive feed mechanism for precise wire delivery. t he system’s design eliminates unnecessary trips to the power source, saving operators hundreds of hours per year while reducing safety risks.
the feeder supports wire spools up to 12 inches in diameter and delivers a maximum output of 500 amps, with a 100% duty cycle at 350 amps — among the best in its class. Winner of a red Dot design award, the robustFeed family combines durability, ergonomic handling, and operator-friendly features such as rotatable HmIs, modular wheel kits, and strain-relief protected cabling.
For more Information: esab.com
Greene Tweed to Deliver Advanced Thermoplastic Composite Components for Next-Generation Jet Engines
Greene tweed has entered into a 10-year, multimillion-dollar collaboration with a leading commercial engine manufacturer to supply more than 50 customdesigned thermoplastic composite components for next-generation jet engines.
t hese parts are made using Greene tweed’s proprietary Xycomp® DLF™ material, a compressionmolded thermoplastic composite that is up to 60% lighter than traditional metal while retaining high strength and durability. Applications include aerodynamic fairings, complex engine brackets, and other structures requiring exceptional performance under demanding aerospace conditions.
t he weight reduction achieved through Xycomp® DLF™ contributes directly to improved fuel efficiency, reduced emissions, and more sustainable aviation. t his agreement builds on Greene tweed’s legacy of supplying advanced material solutions that power over 80% of the world’s aircraft.
GREENE TWEED
MATERIAL HANDLING
Empowering Efficiency and Precision
Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains.
In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.
Smart Inventory Management Reshaping Material Handling Worldwide
Credit: MarketIntelo
The material handling industry is entering a new era as smart inventory management systems redefine how warehouses, factories, and distribution networks operate. Once focused on forklifts, conveyors, and manual processes, today’s material handling strategies are increasingly powered by artificial intelligence (AI), Internet of things (Iot ) sensors, and cloud platforms. together, these technologies are delivering unprecedented levels of visibility, accuracy, and efficiency across the supply chain.
According to a new global market analysis, the smart inventory management sector is projected to grow from $8.6 billion in 2024 to $22.7 billion by 2033, an annual growth rate of 11.2%. t his explosive expansion underscores how digitalization and automation are becoming essential tools for manufacturers, retailers, and logistics
providers seeking to improve productivity and resilience.
A Technology Revolution in Warehousing
Smart inventory management integrates advanced AI algorithms, rFID tags, Iot sensors, and cloudbased dashboards to automate replenishment and track materials in real time. Companies using these systems have reported 30–50% gains in inventory accuracy and 25–40% cost reductions, with return on investment typically realized in 12–18 months.
For material handling professionals, this means fewer stockouts, reduced shrinkage, and optimized warehouse throughput. With Iot-enabled bins, rFID-based cycle counts, and predictive analytics, warehouses are achieving 97% accuracy rates, dramatically cutting errors and manual workload.
Regional Dynamics Driving Adoption
» North America currently leads global adoption with a 37% market share, driven by early deployment of Iot-enabled supply chain operations and AI-driven optimization in major retail and e-commerce hubs.
» Asia pacific is the fastest-growing region, led by China, India, and Japan, where Industry 4.0 investments and digital supply chain initiatives are rapidly transforming factories and logistics networks.
» europe holds a 22% share, with demand fueled by sustainability initiatives and strict regulatory compliance requiring traceability and transparency in material flows.
From Warehouse to Factory Floor
Smart inventory systems are being deployed across diverse sectors, all of which tie back to material handling and movement of goods:
» Retail & E-commerce – Omnichannel strategies and customer expectations demand seamless availability, driving adoption of advanced tracking and replenishment systems.
» Manufacturing & Logistics – Lean production and just-in-time delivery rely on AI forecasting and warehouse automation, reducing labor costs by up to 60% while boosting throughput.
» Healthcare – Hospitals and labs are implementing smart inventory systems to manage pharmaceuticals and critical supplies with traceability, compliance, and patient safety as top priorities.
Enterprise Adoption and Accessibility
Large enterprises dominate current adoption, holding 68% of market share, often integrating smart inventory platforms with erp and supply chain management systems. However, small and medium-sized enterprises (Smes) are catching up fast, thanks to affordable cloud-based solutions that deliver enterprise-grade capabilities without heavy infrastructure costs.
Emerging Trends in Material Handling
» AI copilots are becoming digital assistants, automatically generating reorder suggestions and alerts.
» Smart bins and weight-based sensors trigger automated replenishment when stock reaches preset thresholds.
» predictive maintenance is extending into warehouses, with Iot and rFID monitoring equipment health to reduce downtime.
» blockchain traceability and autonomous drones
are on the horizon, promising even more visibility across supply chains.
Challenges and Market Outlook
barriers remain, particularly around high implementation costs, cybersecurity, and legacy system compatibility. Still, the competitive landscape is dynamic: major players such as Oracle, SAp, Ibm, and manhattan Associates compete alongside agile startups offering user-friendly cloudnative solutions.
Looking ahead, the market outlook for smart inventory management is exceptionally strong. by combining real-time visibility, automation, and predictive analytics, these systems are transforming material handling from a cost center into a strategic driver of efficiency, sustainability, and customer satisfaction.
HAMILTON CASTER
Hamilton Caster Launches Standard Drive Wheel Series for Faster, Reliable Solutions
Hamilton Caster, a 118-year-old manufacturer of heavy-duty industrial casters, wheels, and material handling equipment, has introduced its new Drive Wheel Series to meet the growing demand from industrial automation. For decades, Hamilton supplied wheels with keyed shafts for thousands of drive system applications.
Now, with high demand and volume, the company has formalized its most popular designs into a comprehensive, easy-to-specify series.
the new lineup includes three wheel types in diameters ranging from 4" to 12":
» Duralast® Wheels – liquid-cast polyurethane tread bonded to an iron core for traction, durability, and floor protection.
» Single Flange Track Wheels – steel or cast iron wheels designed for track-based systems.
» V-Grooved Wheels – engineered for inverted angle iron, self-cleaning, and versatile enough for flat surfaces.
All wheels feature extra-large hubs for demanding applications and two set screws for secure mounting. “We’re giving our customers faster access to high-performance wheels built to Hamilton’s standards, while still offering full custom solutions,” said mark Lippert, president of Hamilton Caster.
For more Information: hamiltoncaster.com
Hapman’s TubePro™ Tubular Drag Conveyor: Reliable, Gentle Material Transport for Demanding Applications
Hapman highlights its tubepro™ tubular Drag Conveyor, designed to move bulk materials gently, safely, and efficiently. the fully enclosed, dust-tight conveyor can transport friable, blended, abrasive, or hazardous materials without product degradation, making it ideal for facilities with strict containment or zero-emission requirements. the tubepro™ offers unmatched flexibility, transporting materials vertically, horizontally, or around corners, with customizable run lengths and angles. Gentle en masse conveying minimizes turbulence and degradation, while the
system operates at high torque and low speed for energy efficiency. built with heavy-duty Schedule 40 pipe, offset flanges, and interlocking pipe structures, it delivers long service life with reduced maintenance.
Optional enhancements include an Airknife for chain cleaning, Chain Hammer and brush box for debris removal, and a Self-Cleaning Discharge Gate for efficient unloading. multiple chain and flight options support varied applications, while the system can even stop and restart fully loaded. For more Information: hapman.com
PAC STRAPPING PRODUCTS
Ensuring Packaging Excellence: How PAC Strapping Products Transformed SmartCap's Packaging Process
pAC Strapping products partnered with SmartCap, a South Africa-based innovator of modular stainless steel truck caps, to automate packaging at its new U.S. facility in Fort Worth, t X. Facing labor shortages and inconsistent manual packaging, SmartCap turned to pAC Strapping for automated solutions to improve efficiency, safety, and product protection.
pAC implemented two machine-based strapping stations tailored for different product sizes and weights. this automation significantly reduced packaging variation, stabilized loads during shipping, and lowered product damage risk. SmartCap’s top-seal strapping system uses heavy polyester strap to secure oversized truck caps, reducing claims and returns.
the switch from manual to machine strapping has yielded substantial benefits: fewer workplace injuries, reduced compensation claims, faster packaging, lower labor costs, and fewer damaged shipments. According to SmartCap Vp Jan Strydom: “Using pAC’s automated solutions has been a game changer for us in North America— reducing our reliance on labor and increasing our efficiency.”
For more Information: pacstrapping.com
Toyota Material Handling Launches
Innovative Electric Heavy-Duty Stackers, Optimized for Versatility
toyota material Handling has expanded its warehouse solutions with a lineup of electric heavy-duty stackers built for productivity, durability, and operator comfort. With load capacities of 2,000–4,000 pounds and lift heights up to 189 inches, the new stackers are designed for versatility across warehouses, retail, and manufacturing environments. three models address different needs:
» Walkie Reach Truck – navigates narrow aisles while reaching high racks with up to 3,000-pound capacity.
» Walkie Straddle Stacker – lifts up to 4,000 pounds with secure handling for palletized loads.
» Counter-Balanced Stacker – compact, versatile design for environments where base legs or obstacles interfere with pallets.
All models include AC drive motors, regenerative plugging, ergonomic control handles, and optional power steering. Quiet operation, low maintenance, and enhanced uptime ensure consistent productivity in demanding shifts.
Sidekick Attachments has released a line of forklift-operated trailer movers that allow operators to reposition trailers directly from the forklift—no chains, pins, or trucks required. Designed for safety and convenience, these movers feature self-locking operation when forks are lifted, heavy-duty steel construction, and wide fork pockets to fit most fork positions.
Standard models include a gooseneck hitch, 3-way receiver, and storage rack for hitch pins. A heavy-duty semi-trailer mover with an integrated air compressor is also available. manufactured in marshall, IN, Sidekick’s trailer movers are ideal for manufacturing plants, warehouses, rV service facilities, and distribution centers. Custom designs are available, and most orders ship within two business days.
SAFETY & MAINTENANCE
The
Cornerstones of Operational Excellence
The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines.
In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.
Beyond the Factory Floor: Why Repair Strategies Are the New Trade Insurance
By Ken Feinstein, Vice President, MIDCOM Data Technologies
As the global economy grapples with rising protectionist policies, U.S. manufacturers find themselves navigating shifting tariffs, supply chain disruptions, and increasing cost uncertainty. New tariffs targeting goods from China and other developing nations have heightened anxiety across the industrial sector. While some companies are responding with long-term investments in domestic production, many are finding an equally critical — but less publicized — strategy: service repair agreements.
Trade Tensions Are Shaping Investment Decisions
proposals for sweeping tariffs on imports from low-cost manufacturing hubs are accelerating reshoring trends. Global pharmaceutical giant AstraZeneca recently announced
a $300 million investment in U.S. manufacturing capabilities, viewed as a hedge against future trade barriers. Other manufacturers, particularly in high-tech and consumer goods, are weighing similar moves to insulate operations from geopolitical volatility. However, smaller and mid-sized manufacturers face greater challenges. With capital tied up in existing infrastructure, overseas supplier relationships, and razor-thin margins, they cannot pivot overnight. these companies must remain competitive while absorbing unpredictable tariffs and the risk of retaliatory trade measures.
The Understated Value of Repair and Maintenance
One of the most effective yet often overlooked tools for manufacturers
today is a robust equipment repair and service strategy. Instead of replacing barcode scanners, label printers, mobile devices, or other mission-critical equipment each time a failure occurs, more companies are extending the lifecycle of existing assets through structured service repair agreements.
these agreements provide guaranteed turnaround times, predictable costs, and access to certified technicians who can refurbish devices and return them to service quickly. For organizations seeking to stretch capital expenditures and avoid the delays and import fees associated with new equipment purchases, especially those sourced internationally, this approach offers a decisive advantage.
Navigating the Repair vs. Replace Decision
tariffs are altering the economics of the repair-versusreplace decision. many industrial devices are imported or contain imported components now subject to elevated duties. even when alternative vendors exist, shortages in semiconductors, batteries, and optical components create long backorders and cost overruns.
A well-structured service repair agreement mitigates these risks by ensuring continuity. Instead of paying a premium to replace equipment tied up in supply delays or tariff surcharges, companies can budget fixed repair costs and often gain access to quick-swap loaner devices. For warehousing, logistics, and production lines that rely on uninterrupted scanning and tracking, this can mean the difference between meeting SLAs and losing customers.
Supporting Lean Operations Amid Tariffs
Lean manufacturing principles make downtime more disruptive than ever. tariff-driven inflation compounds the issue by making it harder to stockpile spare parts. In this climate, reactive responses to equipment failure are no longer viable. manufacturers need proactive maintenance programs that minimize disruptions, ensure compliance, and scale with operational demand.
predictable service pricing also provides finance and procurement teams with rare stability. While costs for raw materials and components fluctuate, service agreements deliver fixed expenses that help stabilize budgets in volatile markets.
A Strategic Pillar
As policymakers debate the future of trade and domestic manufacturing, companies must balance long-term strategies with immediate realities. Aging equipment, tight margins, and a workforce reliant on fully functioning technology require practical solutions today.
Service repair agreements offer manufacturers fast recovery from device failures, reduced dependency on costly new equipment, and flexibility to redirect capital into strategic initiatives. In today’s unpredictable trade environment, repair strategies are more than just maintenance — they are a form of trade insurance.
ABOUT THE AUTHOR
Ken Feinstein, Vice president of mIDCOm Data technologies, helps It leaders minimize downtime and drive productivity. He leverages cutting-edge technologies and tailored service programs to deliver measurable results. Contact him at kfeinstein@midcomdata.com
DONALDSON COMPANY, INC.
Donaldson Introduces the Contura Pulse Controller
Donaldson Company, Inc. (NYSe: DCI), a global leader in filtration products and solutions, has launched the Contura pulse Controller, now available on select Donaldson dust collectors. the controller integrates iCue™ Connected technology, providing operators with real-time data to optimize dust collection system performance and proactively manage maintenance intervals.
With integrated sensors and a secure cloud-based platform, the Contura pulse Controller tracks critical indicators and delivers insights through an online dashboard. Facilities can use this data to improve uptime, drive maintenance efficiency, and maintain compliance with critical safety standards.
“making iCue technology standard on our dust collectors through the Contura pulse Controller reinforces
Heavy Gauge Steel Design
Press Bed bolted on, not welded, to prevent distortion.
Large press bed to accommodate a variety of tooling other than just punching.
Pump, motor, valve and reservoir are all easily accessible for maintenance.
Large rectangular tubes used at base of machine to give safe, instant portability.
our commitment to delivering customer-centric innovations that improve efficiency,” said mauricio Goes, Vice president of Industrial Air Filtration at Donaldson.
Currently available on select models in North America and europe, the system will expand to additional equipment and regions, representing an important milestone in Donaldson’s strategy to provide connected filtration solutions.
For more Information: donaldson.com
EXAIR CORPORATION
NEW PRODUCT: Convey Gases and Fine Materials in Hot Environments with the High Temperature Threaded Line Vac
e XAIr has introduced the 3/8 Npt High temperature threaded Line Vac, a compact, in-line conveying system engineered to handle fine materials and hot gases in environments up to 900ºF (482ºC). Designed with threaded Npt ends for easy mounting, the system uses a small volume of compressed air to generate strong vacuum and flow.
Constructed from type 303 or 316 stainless steel, the Line Vac resists high heat, corrosion, and contamination. Its compact form factor allows installation in tight spaces, while compressed air regulation enables infinite control of conveyance rates. With no moving parts, the unit ensures reliable long-term performance in demanding applications. the High temperature Line Vac is Ce compliant and available in nine sizes ranging from 3/8" to 3". Additional models, including clamp-type versions and larger hopperloading designs, are also available. prices start at $575.
For more Information: exair.com
LASERMET
Lasermet Launches Storm Universal Door Controller
Lasermet, a global leader in laser safety solutions, has introduced the Storm Universal Door Controller, a single-door system designed to integrate with laser cabin systems for enhanced safety and automation.
the Storm Door Controller features safety interlocks, programmable parameters, and seamless integration with Lasermet’s interlock control systems. Customers can adjust door speed, feedback settings, and interlock configurations on-site via an optional programmer. When integrated, the controller can automatically disable lasers or operations in the event of a fault, ensuring both operator safety and compliance with safety protocols. Compact, reliable, and user-friendly, the Storm Door Controller provides automated door operation, monitoring, and control for any Lasermet door system.
For more Information: lasermet.com
WINTRISS CONTROLS GROUP
Wintriss to Debut New Clutch/Brake Press Control and Shadow Light Curtain Update at FABTECH 2025
At FAbteCH 2025 (booth #D41120, mcCormick place, Chicago), Wintriss Controls Group will unveil its WpC Ape X Clutch/brake Control for mechanical power presses and the latest Shadow® 10 Light Curtain safety system. the WpC Ape X features a touchscreen interface, tool number memory, multiple die protection inputs, and comprehensive self-diagnostics. Designed for flexibility, it supports up to four operator stations and four Shadow Light Curtains with enhanced interlocks and stop controls. the new Shadow 10 Light Curtain builds on nearly five decades of proven performance in pressroom safety. With rugged Ip65-rated housings, CSA certification, and advanced redundancy, Shadow 10 delivers Category 4 safety standards and reliable fault tolerance for harsh stamping environments.
Wintriss will also highlight ShopFloorConnect® production tracking Software, now available through flexible subscription packages as well as perpetual licensing. the software provides on-premises Oee tracking, ensuring customers own their data while accessing powerful insights for machine efficiency.
Additionally, industry expert Jim Finnerty will present “50 tips for better Die protection” during Conference Session S09 on September 9.
For more Information: wintriss.com
WITT GAS
WITT Gas to Showcase Advanced Gas Mixing and Safety Solutions at FABTECH 2025
WItt Gas will demonstrate its latest gas safety and mixing solutions at FAbteCH 2025 (booth #b33023, mcCormick place, Chicago). Featured technologies include the mem+ Gas mixer Series and the ULtr A Valve portfolio, engineered for safety, precision, and reliability. the mem+ mixers provide fast, accurate blending of two or three non-flammable gases, achieving desired mixes in under three seconds with accuracy better than ±1%.
equipped with motorized proportional valves and seven connectivity options (including ethernet, OpC UA, profinet, and rS232), mem+ supports remote or touchscreen control for seamless integration.
Also on display are ULtr A non-return valves, which protect gas systems from dangerous backflow with low opening pressures and high tightness, and the new ULtr AVeNt safety relief valves, engineered for precise pressure regulation down to 5 mbar. Compact, robust, and compliant with DIN eN ISO 4126-1, ULtr AVeNt valves deliver reliable performance in demanding industrial settings.
For more Information: wittgas.us
VISIT US – BOOTH #A3561
QUALITY
Ensuring Precision and Performance
Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection.
Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.
The NEW Frontiers in Quality Assurance
Across manufacturing and production industries, quality control is shifting from reactive inspection to proactive precision. In the past year, emerging trends have pushed quality systems into new terrain— embracing AI, real-time visibility, digitally enhanced inspection, and industry-wide resilience.
Smarter, Faster, Leaner Quality
Advanced technologies like AI-powered automated defect detection are rapidly cutting error rates. the rise of agentic AI and machine learning enables systems to make autonomous quality decisions, shifting responsibilities from operators to intelligent software. paired with innovations like structured-light scanning and machine vision, factories can perform high-speed, noncontact inspections—optimizing throughput and enhancing accuracy.
Tracking Quality Through Digital Threads
As quality processes evolve, digital transformation plays a critical role. Cloud-based QmS platforms offer real-time collaboration and faster responses across departments and
supply chains. technologies like blockchain traceability and digital twins provide irreducible trace records and dynamic oversight of product integrity.
Inspection Becomes Predictive and Integrated
Quality is moving upstream—from final inspection to embedded design. techniques like Quality by Design (QbD) are gaining traction, embedding quality goals early into product and process architecture. Simultaneously, Automated X-ray Inspection (AXI) and reconfigurable inspection systems bring real-time adaptability to meet complex geometries and hidden defects.
Real-World Impact
Industry leaders are already embracing these capabilities. At Ford, AI camera systems are deployed across nearly 700 manufacturing stations—detecting millimeter-scale misalignments and ensuring part installation accuracy in real time. Globally, manufacturers are investing in AI-driven quality systems that combine real-time analytics, machine learning, and compliance frameworks. Strategic smart factory
investments illustrate how quality has become central to production optimization, with AI-powered defect detection and real-time monitoring reducing costly rework and increasing efficiency.
CREAFORM (AN AMETEK COMPANY)
The Creaform Metrology Suite Expands with New Sheet Metal Inspection Software Module
Creaform has released a new Sheet metal Add-on for the Creaform metrology Suite, designed to tackle the unique challenges of sheet metal inspection in the metalworking, automotive, and aerospace industries. the add-on provides never-before-seen accuracy and repeatability for 3D laser scanners, giving QC and QA professionals greater confidence in their inspection data. previously, measuring thin sheet metal parts was highly dependent on operator skill and scanner settings.
t he new add-on eliminates this
variability, delivering user-independent results with speed up to five times faster than conventional Cmm processes. It captures precise data on edges, holes, slots, and trimmed features without requiring additional hardware accessories.
t he system works seamlessly with the HandySCAN 3D|bLACK Series and metraSCAN bLACK+ handheld scanners, offering a cost-effective alternative to traditional methods. “manufacturers can now improve their processes, produce sheet metal parts of better quality, and ship them faster at a fraction of the cost of a traditional Cmm ,” said mathieu Desmarais, product manager at Creaform.
For more Information: creaform3d.com
Davi to Unveil AI-Vision Plate Rolling Measuring System at FABTECH 2025
At FAbteCH 2025 (booth #A4314), Davi will debut AI-Vision, a next-generation in-process plate rolling measuring system. building on the company’s i-Vision technology, AI-Vision improves accuracy, speed, and ease of use for both seasoned and less experienced operators.
Precision Carbide Tooling Solutions
DAVI, INC.
t he system eliminates manual templates by using a laser “blade” to capture thousands of points across curved surfaces simultaneously. by averaging these points and filtering out atypical readings, AI-Vision ensures accurate radius measurements even with material irregularities or environmental factors like reflections.
Integrated with Davi’s all-electric mCe e-p OWer plate rolling machines, AI-Vision transmits real-time measurements directly to the CNC control, automatically adjusting side rolls for precise results. t he combination of AI algorithms and laser scanning reduces scrap, enhances repeatability, and streamlines the rolling process.
For more Information: davimachines.com
OPTICAL GAGING PRODUCTS (OGP®)
OGP Announces SmartScope M130 M-Series: Large Capacity 3D Multisensor Metrology System
OGp has introduced the SmartScope m130, the latest addition to its m-Series of 3D multisensor metrology systems. Designed for large and heavy parts, the m130 brings next-generation optics, throughput, and accuracy to manufacturers requiring detailed inspection of complex components.
At the heart of the system is the IntelliCentric-m Optical System, a telecentric optical design with a 20-megapixel camera and proprietary VIrt UAL ZOOm™ technology. Unlike mechanical zoom systems, VIrt UAL ZOOm™ allows instant magnification changes, increasing throughput while reducing downtime and maintenance.
With a robust XYZ travel of 790 x 815 x 200 mm (expandable up to 400 mm Z-axis) and a payload capacity of 165 lbs, the m130 is built for heavy-duty industrial use. Advanced sensors, lighting, and the ZONe 3 metrology Software platform provide enhanced edge detection, routine optimization, and faster inspection cycles.
For more Information: ogpnet.com
Teledyne
Launches Z-Trak
Express 1K5 for Cost-Effective In-Line 3D Measurement and Inspection
teledyne DALSA has unveiled the Z-trak express 1K5, a high-speed 3D laser profiler engineered for cost-effective in-line inspection. Capable of capturing up to 5,000 profiles
per second, it provides real-time 3D inspection across a wide measurement range, making it ideal for automotive, secondary battery, lumber, and logistics industries.
With a 1,700 mm horizontal field of view, the Z-trak e xpress 1K5 can measure wide objects such as pallets, planks, or automotive panels using a single sensor. multiple sensors can also be synchronized for continuous 360° inspection, thickness measurement, or extended fields of view without compromising Z-resolution.
each system includes Z-trak 3D Apps Studio, the Z-e xpert configuration utility, and Sherlock™8 rapid deployment software, enabling seamless integration with pLCs and other factory automation systems. Compact, eye-safe laser options and HDr functions ensure versatility across materials and finishes.
For more Information: teledynevisionsolutions.com
Virtek Introduces Integrated Scanning Technology to IRIS Platform
Virtek Vision has enhanced its IrIS 3D platform by integrating Creaform’s advanced 3D scanning technology, enabling inline and stationary part inspection during fabrication. the system digitizes parts in real time, compares them against CAD models, and uses laser projection to highlight discrepancies or defects directly onto the part surface.
t his “Scan & project” workflow allows technicians to immediately correct issues or adjust assembly positions to match deformed geometries. For high-value parts, the integration reduces rework costs and accelerates production while ensuring precise, metrology-grade results.
Virtek’s platform also aids in large-part alignment, projecting markers to reduce CNC setup time and streamline casting or forging processes. “ t he Scan & project module delivers quality, precision, and cost savings while streamlining operations,” said Darian butt, Director of product management at Virtek.
For more Information: virtek.ca
TELEDYNE DALSA
VIRTEK VISION (AN AMETEK COMPANY)
ROBOTICS
Driving Automation and Innovation
Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows.
Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.
Improving Operations with Mobile IPC HMIs
Credit: KEBA Industrial Automation GmbH
In today’s fast-changing world of industrial automation, the role of the Human-machine Interface (HmI) has expanded well beyond simple operator control panels. traditional fixed HmIs, while effective, tie operators to specific stations and limit flexibility. t he emergence of mobile industrial p C HmIs (Ip C HmIs) is transforming machine and robotic operations by combining mobility, integration, and safety into a single platform.
t hese mobile systems act as centralized control hubs, linking machine controls, robotic systems, manufacturing e xecution Systems (meS), enterprise resource planning (erp), and safety protocols in one seamless interface. t he result is improved productivity, enhanced operator protection, and greater responsiveness across the shop floor.
Increasing Operator Flexibility and Productivity
Stationary HmIs limit an operator’s ability to monitor multiple machines. mobile IpC HmIs eliminate this restriction, allowing operators to move freely while maintaining complete access to controls.
Key benefits include:
» remote access and control – Operators can perform diagnostics, adjustments, and system optimizations from anywhere on the factory floor.
» Improved workflow management – Wireless connectivity ensures alarms and alerts can be addressed without stopping production.
» ergonomic design – High-resolution touchscreens, grips, and customizable interfaces reduce strain and improve comfort.
Use Case: Automotive Assembly Line
At an automotive plant, operators equipped with mobile HmIs move between robotic welding stations and conveyors, performing real-time diagnostics and adjustments. t his reduces downtime, improves responsiveness, and keeps production moving smoothly.
Unified Control of Machines and Robotics
In modern factories, robots, CNC machines, and pLC-controlled systems must work together seamlessly.
mobile IpC HmIs unify these functions under a single device, giving operators access to all automation systems without switching control panels.
Benefits include:
» Single-device operation for robotic arms, conveyors, and machining centers.
» real-time diagnostics with predictive analytics.
» Adaptive control for fine-tuning robotic parameters live during operations.
» Standardized architecture to reduce errors from mismatched systems.
Use Case: Robotic Cell Management
In a smart factory, a mobile HmI manages a robotic welding cell integrated with material handling automation. t he operator can switch between robotic programming, diagnostics, and quality checks from one device,
streamlining workflow and reducing downtime.
Enhancing Safety and Operator Protection
Safety is a core advantage of mobile IpC HmIs. these systems integrate directly with safety pLCs and machine interlocks, ensuring operators remain protected while retaining full control.
Features include:
» emergency stop (e-Stop) buttons available anywhere on the floor.
» Safety enables / Deadman switches to prevent accidental activation.
» proximity safety and rFID authentication to restrict access to qualified personnel.
» Hazard monitoring and live alerts for faster risk response.
Use Case: Automated Warehouses
Operators use mobile HmIs to oversee conveyors and robotic pickers while maintaining strict safety protocols. t he integration of mobile controls and safety interlocks keeps warehouses both efficient and secure.
Tactile Controls and Haptic Feedback
Unlike flat touchscreens, which lack tactile response, mobile IpC HmIs often include joysticks, keypads, and programmable buttons. paired with haptic feedback, these
on-the-shelf inventory of remanufactured pumps, motors and valves can get you back up and going in no time. Set to OEM spec, tested and backed by an industry-best 24-month warranty—purchase with peace of mind. Make Hydraulex your first call when you need replacement hydraulic components for your industrial equipment.
physical controls give operators confirmation of inputs without looking away from active machines—preventing accidental activation and enhancing safety.
Use Case: CNC Machining
In a high-precision machining center, operators adjust cutting parameters using haptic-enabled controls on a mobile HmI. t his ensures precise input while allowing them to remain focused on the machining process.
High-Performance Data and Seamless Integration
mobile IpC HmIs bring computing power into the hands of operators. equipped with multi-core processors, SSDs, and high-performance GpUs, these devices run multiple applications simultaneously, from robotics programming and SCADA to meS and erp integration.
Operational advantages include:
» real-time 3D visualization for robotic programming and process monitoring.
» Simultaneous execution of automation tasks from one device.
» Low-latency response even under heavy workloads.
» Direct communication with erp and me S systems for end-to-end visibility.
Use Case: Medical Device Manufacturing
In a highly regulated environment, mobile HmIs provide real-time data exchange between machines and meS systems. Operators can track production schedules, adjust processes, and maintain compliance, ensuring strict quality control and regulatory alignment.
Summary
mobile IpC HmIs are reshaping the way machines and robotics are controlled on the factory floor. by enabling flexibility, unifying machine and robot operations, reinforcing safety, and integrating seamlessly with enterprise systems, these devices are helping manufacturers achieve smarter, safer, and more efficient operations.
As manufacturing becomes increasingly automated and data-driven, mobile HmIs will continue to serve as a vital bridge—empowering operators, safeguarding facilities, and optimizing processes across industries.
KUKA ROBOTICS
KUKA Connexions 2025: Making Automation Easier Through Innovation and Partnership
KUKA robotics hosted its annual KUKA Connexions 2025 event July 21–23 in palm beach, Florida, bringing together System partners, integrators, and technology partners from across North America. the two-day event offered hands-on technology demonstrations, keynotes, and panels focused on how automation and AI can drive efficiencies across North American manufacturing.
Attendees experienced KUKA’s latest advances in autonomous mobile robots (A mrs) and industrial robots, supported by success stories from companies like Assurant, millerKnoll, and Andyrobot. Assurant, for example, processes more than 10 million refurbished phones annually in one facility with KUKA A mrs and industrial robots, while millerKnoll uses mobile automation to enhance intralogistics operations.
Keynotes from NVIDIA, microsoft, and Nextracker provided insight into automation’s growing role in advanced manufacturing. KUKA also showcased several new technologies, including:
» KUKA Simulation Assistant – AI-driven platform for simulating and testing automation solutions.
» KUKA Xpert AI – knowledge management tool offering comprehensive technical support.
» iiQKA.OS2 – the next-generation operating system combining KUKA System Software with modern modular safety functions.
t he event also featured recognition of standout System partners, with FOCUS Integration named partner of the Year for North America.
For more Information: kuka.com
PATH ROBOTICS
Path Robotics at FABTECH 2025: Building the Future of Welding with AI
At FAbteCH 2025 (September 9–11, booth #b17033), path robotics will showcase its intelligent robotic welding systems designed to address America’s welder shortage— expected to exceed 320,000 by 2029.
path’s AI-powered welding platform is a modular, no-code, vision-driven system built for adaptability in high-mix, real-world manufacturing environments. t he system combines:
» Vision system that detects millimeter-level variations across parts.
» Weld World model that simulates and adjusts weld plans in real time.
» Jobbuilder drag-and-drop interface for engineers, eliminating programming.
» modular fixturing to handle variable workflows without delay.
With 70–90% arc-on time, 95–100% first-pass yield, and deployment in under 100 days, one path system can equal the productivity of up to 12 welders. Current users include shipyards, steel plants, and fabrication shops nationwide.
b uilt in Columbus, Ohio, p ath systems are designed and manufactured in the U.S. to support domestic industry.
For more Information: path-robotics.com
PHYSIK INSTRUMENTE (PI)
Novel 6-Axis Motorized Automation Platform Features High-Dynamic Direct Drive Motors and Ultra-Fast Alignment Routines
pI has released the F-690.S1 SpaceFAb, a precision 6-axis motorized positioning platform designed for high-speed, high-accuracy automation tasks. built on a hybrid parallelkinematic design, the system enables smooth, coordinated six-degree-of-freedom motion (X, Y, Z, pitch, yaw, roll) with minimal crosstalk.
Key specifications include:
» Travel ranges: XY to 50 mm, Z to 25 mm, rotations to 30°.
t he system integrates ACS-based SpiipluseC controllers with NanopWm drives and 24-bit A/D converters for real-time precision control. It comes preloaded with alignment routines such as Fast multiChannel photonics Alignment (FmpA), spiral scans, and pILightningFast first-light detection—achieving alignment in as little as 0.3 seconds.
Applications include semiconductor testing, photonics alignment, micro-assembly, metrology, and optics manufacturing.
For more Information: pi.ws
DESIGNERS AND BUILDERS OF HYDRAULIC PRODUCTS AND CUSTOM ASSEMBLIES
POWER UNITS… As designers and builders of custom hydraulic assemblies, MacMillin offers solutions for both your system and physical requirements. Wide range of capacities and components to suit every application. Both horizontal and vertical configurations.
CIRCUIT-BLOCK
MANIFOLDS… With MacMillin
“Circuit Blocks”, numerous valves and controls can be plugged in to a single space-saving manifold. Eliminates troublesome plumbing problems, such as leaking or broken hose and pipe connections, that can cause system failure.
PUMP MOTOR MOUNTS… Strong lightweight aluminum alloy castings completely enclose motor shaft and coupling, providing greater safety and quieter operation. Assures accurate alignment without bedplates, brackets or shims. Fractional to 200 hp motors.
METALWORKING
Precision and Craftsmanship in Manufacturing
Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries.
Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.
Under Pressure: Understanding the Choice of Pressure Angle in Spur and Helical Gearing
By Brian Dengel, General Manager, KHK-USA
The pressure angle of a gear is defined as the angle formed by the radial line and the line tangent to the tooth profile at the pitch point. In gearing applications, the normal pressure angle is most often referenced, although transverse and axial pressure angles must also be considered in the design of helical gears.
Historically, a pressure angle of 14°30' was common in diametral pitch gearing. t his angle was selected because it reduced noise during meshing and exhibited a lower rate of wear, making it ideal for mechanisms that did not require heavy power transmission. However, by the early 1980s, the American Gear manufacturers Association (AGm A) recognized the benefits of a
20° pressure angle and established it as the preferred standard for most applications.
Why 20 Degrees Became the Standard
the 20° pressure angle offers clear advantages:
» Higher power transmission capacity.
» better lubrication within the gear mesh.
» reduced risk of undercutting in pinions with fewer teeth.
Compared to a 14°30' gear tooth, the 20° tooth has a wider base that enables greater load capacity. While this can result in slightly higher wear on the tooth flanks as teeth enter and exit mesh, the benefits in strength
and design flexibility generally outweigh the drawbacks.
In applications where strength is critical but noise is not, designers may select even higher pressure angles, such as 22°30', 25°, or 30°, to further increase durability.
Preventing Undercutting in Pinions
When designing pinions, engineers must carefully evaluate the relationship between the number of teeth, gear pitch, and pressure angle. As the values decrease, the minimum number of teeth required to avoid undercutting increases.
For example:
» A module 1 spur gear with a 14°30' pressure angle begins to undercut with fewer than 26 teeth.
» A module 1 spur gear with a 20° pressure angle avoids undercutting down to 15 teeth.
t his distinction can be significant
when designing systems with large reduction ratios. Consider reducing speed from 1,200 rpm to 200 rpm:
» With 14°30' gears, the input would require 26 teeth and the output 156 teeth, producing a very large gear set.
» With 20° gears, the same task could be achieved with 16 teeth on the input and 96 on the output—resulting in a 38% smaller output gear diameter, with reduced weight and space requirements.
Gear Racks and Helical Gearing
Gear racks—spur gears with infinite pitch radius—share the same straight-sided tooth form regardless of pressure angle, but the sides of the teeth are cut at different angles depending on whether they are 14°30' or 20°.
For helical gears, engineers must also consider the transverse pressure angle and the axial pressure angle. t he transverse
Featured Product Release
CUSTOM MACHINE & TOOL CO., INC.
Concentric Maxi Torque: A Technically Superior Shaftto-Hub Connection System
Custom machine & tool Co., Inc. (Cmt ) has introduced the Concentric maxi torque (Cmt ) connection system, a patented keyless tapered bushing and shaft-to-hub connection that delivers tight runout control, precise component positioning, and faster assembly. Originally developed for the synchronous drives market, the system eliminates the need for secondary machining and solves demanding high-tech drive challenges with unmatched reliability.
t he Cmt bushing system features a mechanical shrink fit design with a single set screw that locks the low-taper-angle split bushing in place. t his innovation ensures full surface contact, even
clamping pressure, optimized holding torque, and near-perfect hub-toshaft concentricity. Developed with advanced mathematical and Fe A modeling, the system offers lower inertia, improved balance, and scalability to virtually any shaft/ bore requirement.
Cmt ’s product family covers a broad range of imperial and metric bore sizes — from 0.125" to 1.1875" and 3 mm to 30 mm — with torque capacities from 14 in-lbs (1.5 Nm) to 2,795 in-lbs (315 Nm). each bushing size accommodates multiple bore options, giving manufacturers maximum mix-and-match flexibility with minimal components. t he system withstands repeated assembly
pressure angle depends on the normal pressure angle and the helix angle. For example:
» A helical gear with a 10° helix angle and 14°30' pressure angle results in a radial pressure angle of 14°42'50".
» With the same helix angle but a 20° pressure angle, the radial pressure angle becomes 20°17'.
t his increase in radial pressure angle enlarges the base circle, thereby increasing tooth width at the root and enhancing power transmission capacity.
The Importance of Compatibility
It is essential that gears in mesh have the same pressure angle. A 20° pressure angle gear will not properly mesh with a 14°30' gear, even if all other geometries are identical. to simplify design and production, metric spur gears manufactured to JIS standards are standardized at 20°.
and disassembly without shaft damage or loss of torque capacity, making it ideal for high-speed indexing, reversing, and applications requiring precise rotational accuracy. Key benefits include quicker assembly, higher holding reliability, reduced inertia for power savings, compact design for tight spaces, and cost competitiveness against traditional attachment systems.
For more Information: cmtco.com
Conclusion
Selecting the correct pressure angle is a fundamental decision in gear design. While the historical 14°30' angle provided advantages in noise reduction and wear for lighter applications, the 20° angle has proven superior for modern power transmission needs. Designers continue to explore higher angles for specialized applications, but for most spur and helical gearing, 20° remains the standard for strength, efficiency, and design versatility.
ABOUT THE AUTHOR
brian Dengel is General manager of KHK-USA, based in mineola, New York. For more Information, visit www.khkgears.us
HELIOS GEAR PRODUCTS
Helios Gear Products to Showcase Complete Gear Manufacturing Solutions and Hera 350 Gear Hobbing Machine Demo at Motion + Power Technology Expo 2025
Helios Gear products, a leading provider of gear manufacturing machines, tools, services, and domestic support, will present its full workflow solutions at motion + power technology expo 2025 (booth #137, Huntington place, Detroit, October 21–23, 2025). the exhibit will include demonstrations of gear cutting, deburring, cleaning, marking, inspection, and automation systems, with a live gear cutting demo of the Hera 350 CNC gear hobbing machine.
Capable of processing parts up to one meter in diameter and pitches ranging from fine to coarse, Hera hobbing machines integrate Fanuc CNC, directdrive torque motors, linear scales, and intuitive dialog programming. Optional unified automation provides higher throughput and repeatability.
“Visitors can watch the Hera 350 cut spur and helical gears on demand and see how the technology scales across eight machine sizes,” said Adam Gimpert,
president of Helios Gear products. “Our goal is to provide job shops and Oems with productive, cost-effective solutions without steep learning curves.”
Users like buffalo Gear have reported significant gains. Owner matt Davis noted, “We are about 50% more efficient with setups. You load the blank, program the part, and you’re saving someone’s back. With the larger gears this machine can run, it is just unbelievable.”
For more Information: heliosgearproducts.com
SUNNEN PRODUCTS COMPANY
Sunnen Highlights the HES External Honing Machine for Demanding Industrial Applications
Sunnen products Company has introduced the HeS external Honing machine, designed to deliver high stock removal, superior finishes, and versatility for oversized components. Capable of machining advanced materials such as electroplated chrome, plasma-sprayed surfaces, and laser cladded layers, the HeS sets new standards for performance and ease of use.
t he HeS offers a dynamic rack-and-pinion stroke system, optimized spindle drive, and modular design extendable on-site. With removal rates up to 1,400 cm³/ hour, including 500 cm³/hour for chrome, it reduces cycle times dramatically while eliminating the need for chemical de-chroming.
t he system accommodates workpieces up to 12,000 kg, with honing lengths up to 14,000 mm and diameters from 50 to 450 mm. Features such as overload protection, automatic geometry correction, and continuous tool expansion control ensure precision, tool longevity, and reduced operator dependency.
For more Information: sunnen.com
SOFTWARE
The Digital Backbone of Modern Manufacturing
In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered.
Covering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.
Cybersecurity in Manufacturing: A Growing Priority for U.S. Industrial Operations
By Brian Self, Associate Editor, Industrial Machinery Digest
As U.S. manufacturers modernize operations with automation, robotics, and connected systems, they are simultaneously increasing exposure to cyber threats. t he same digital tools driving productivity gains in smart factories are also creating complex new vulnerabilities—often in legacy environments never designed with cybersecurity in mind. manufacturers must now consider cybersecurity not as an It issue, but as a core pillar of operational reliability and business continuity. With manufacturing now ranked as the most targeted sector for cyberattacks, the stakes have never been higher.
A Perfect Storm of Risk
t he U.S. manufacturing sector is experiencing an unprecedented transformation. Industry 4.0 adoption is accelerating, with
industrial Iot, cloud-connected controls, and real-time data driving smart production. However, this digitization brings an expanded attack surface.
Key risk factors include:
» Legacy infrastructure: retrofitted equipment often lacks modern security protections.
» Operational complexity: Facilities may have hundreds or thousands of endpoints, many unmanaged.
» Vendor and supply chain exposure: Increasing reliance on third-party systems and software expands vulnerabilities.
» Limited Ot visibility: many manufacturers lack the tools to monitor or detect unusual activity in control systems or SCADA environments.
Unlike office I t environments, industrial networks operate 24/7, with little margin for error. Downtime,
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data breaches, or ransomware attacks can immediately affect production and revenue.
High-Profile Wake-Up Calls
Several recent attacks have underscored the manufacturing sector’s cyber vulnerability:
» Norsk Hydro (2019): A ransomware attack paralyzed global operations and cost the aluminum manufacturer over $70 million.
» JbS Foods (2021): t he world’s largest meat processor paid $11 million in ransom after attackers disrupted supply chains.
» Colonial pipeline (2021): t hough energy-focused, this attack exposed the far-reaching risks of compromised industrial control systems.
Cybercriminals are increasingly targeting industrial companies due to their perceived lack of preparedness and the high stakes involved. In many cases, attackers are betting that manufacturers will pay quickly to avoid operational disruption.
Common Manufacturing Vulnerabilities
ImD readers are no strangers to integrating new technologies into existing workflows. but bridging modern It with older operational technology (Ot ) often creates unforeseen gaps.
Typical weak points include:
» Flat network architecture: Without segmentation, attackers can move laterally across systems once inside.
» Unpatched or outdated systems: many pLCs and HmIs lack regular updates or have unsupported operating systems.
» Insecure remote access: VpNs, cloud tools, and remote diagnostics are often implemented without sufficient hardening.
» Lack of cyber hygiene training: employees may inadvertently introduce threats via phishing or weak passwords.
many of these issues stem from the culture of manufacturing itself—where uptime, throughput, and rOI dominate decision-making. Cybersecurity has historically taken a backseat. t hat must change.
Regulatory Pressure Is Mounting
Cybersecurity compliance is becoming mandatory across critical infrastructure sectors, including manufacturing.
» t he Cybersecurity & Infrastructure Security Agency (CISA) has issued guidelines specifically for manufacturing.
» NIS t Sp 800-82 offers detailed recommendations for securing industrial control systems.
» For federal contractors and suppliers, frameworks like CmmC (Cybersecurity maturity model Certification) are quickly becoming essential.
Companies that fail to meet cybersecurity benchmarks may face penalties, lose contracts, or suffer reputational damage.
Best Practices for Industrial Cybersecurity
to build resilience, manufacturers should adopt a layered, risk-based approach. b elow are some recommended steps tailored to the industrial environment:
1. Segment Your Networks
Keep I t and Ot networks separate. Use firewalls, Dm Zs, and VLANs to isolate systems and prevent lateral movement by attackers.
2. Implement Zero Trust Principles
Verify every user and device—inside and outside your facility. eliminate default trust relationships in your network design.
3. Update and Patch Systems
even older machines should be assessed for firmware or software updates. Where updates aren’t feasible, deploy compensating controls.
4. Invest in Monitoring and Detection
Use SI em (Security Information and event m anagement) systems, Ot-friendly intrusion detection, and log monitoring to gain real-time visibility into potential threats.
5. Train Your Workforce
Human error is the root cause of many breaches. educate shop-floor teams and engineers about phishing, password policies, and incident reporting procedures.
6. Control Remote Access
Secure all remote maintenance, diagnostics, or vendor support channels with multifactor authentication, I p whitelisting, and audit trails.
Securing Your Supply Chain
today’s factories are not isolated entities—they’re digitally connected to an ecosystem of suppliers, contractors, and logistics partners. e ach integration poses a cybersecurity risk.
To reduce exposure:
» require security standards in vendor contracts.
» Audit third-party systems that integrate with your own.
» Limit vendor access to only what is needed for operations.
Supply chain attacks, like the infamous SolarWinds breach, demonstrate how attackers can infiltrate targets via trusted partners.
Future-Proofing the Smart Factory
Cybersecurity is not a one-time project—it’s an ongoing process that must evolve with your operations. As manufacturers increase their use of artificial intelligence, cloud computing, and edge devices, security strategies must scale accordingly.
Emerging trends to watch:
» AI-powered threat detection that identifies anomalies across Ot systems.
» Digital twins used for cyber risk modeling and attack simulation.
» Industrial-grade endpoint protection tailored for SCADA and pLC environments.
t he smart factory of the future will be both hyper-connected and highly secure—or it won’t function reliably at all.
Final Thoughts: From Reactive to Proactive
Cybersecurity is rapidly becoming a differentiator in the manufacturing world. Customers, partners, and investors are looking for resilient, futureready operations. those who treat cybersecurity as a production-critical function—not just an It checkbox—will have a competitive edge.
From the plant floor to the boardroom, every level of a manufacturing organization must understand the risks
and share ownership of cybersecurity. by implementing modern best practices and maintaining continuous vigilance, manufacturers can protect their people, their processes, and their profits.
TOOLING AND WORKHOLDING
Precision in Action
Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity.
From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.
Tooling and Workholding: Precision, Productivity, and Performance in Focus
Tooling and workholding remain at the very heart of manufacturing efficiency. Whether the job involves high-speed milling, deep-hole threading, or precision finishing, the effectiveness of cutting tools, holders, and clamping systems often determines overall productivity. As the pressures of shorter lead times, harderto-machine materials, and rising production costs mount, shops are demanding solutions that combine reliability, accuracy, and versatility.
The Push Toward High-Speed, High-Power Cutting
the industry is witnessing a surge in demand for high-speed spindle technologies that allow machinists to cut faster, maintain tighter tolerances, and extend tool life. Next-generation spindles are engineered to run continuously at speeds up to 40,000
rpm under load, while minimizing vibration, thermal growth, and maintenance needs. by adding these high-performance spindles to CNC magazines, manufacturers are dramatically reducing cycle times and increasing throughput—particularly in applications where small tool precision is critical.
Smarter Tool Holders and Clean Connections
tool holding systems are evolving in parallel. traditional platforms like CAt steep-taper holders remain widely used, but new generations of dual-contact interfaces such as bIG-pLUS® are improving rigidity and accuracy at high speeds. meanwhile, shops are paying closer attention to tool holder and spindle cleanliness. Affordable cleaning accessories for bores, tapers, and spindles are becoming an essential investment, as
contamination at any interface point can lead to chatter, misalignment, or costly scrap.
Angle Heads and Multi-Axis Flexibility
With parts becoming larger and geometries more complex, manufacturers are also seeking greater flexibility in machining setups. Advanced angle heads and coolantthrough accessories allow shops to complete multiple operations in fewer setups, reducing downtime while boosting accuracy. this is particularly critical in industries like aerospace, defense, and automotive, where chip evacuation, cooling efficiency, and tolerance consistency are mission-critical.
Workholding and Cutting Tool Advancements
Workholding technologies are no less dynamic. reversible jaws and adaptable fixturing options enable faster setup changes, reduce operator strain, and improve repeatability for both ID and OD clamping. On the cutting side, new indexable inserts, multi-tooth threading tools, and extended lines of shoulder milling cutters are providing users with broader ranges, better chip control, and significant improvements in productivity.
The Bottom Line
As machining strategies grow more complex, the performance of tooling and workholding solutions will only become more decisive. From advanced spindles and high-rigidity holders to intelligent cleaning tools and next-generation cutters, manufacturers now have access to an ecosystem of innovations designed to maximize uptime, extend tool life, and deliver the accuracy demanded by today’s competitive markets.
AIR TURBINE TECHNOLOGY INC.
Air Turbine Technology Highlights the Powerful 650 Series Spindle
Air turbine technology Inc., a leader in high-speed turbine products, is showcasing its 650 Series Spindles, engineered to deliver constant high speeds under load — from 25,000 to 40,000 rpm with power up to 0.88 Hp (0.66 kW). Designed for applications ranging from micro-milling to
heavy-duty operations, the 650 Series provides versatility, reliability, and precision across tool steels, titanium, ceramics, and other challenging materials.
Known as the “Workhorse,” the 650 Series is rigid in cut with a capacity for tools up to ¼” (6 mm). For demanding operations such as trochoidal milling, the 650X Series offers a patented double turbine design with up to 1.4 Hp (1.04 kW), maintaining speed and torque even in hard materials. t he patented governor system adjusts airflow to match cutting loads, preventing speed drops under tool engagement. With ultra-low vibration, grease-packed ceramic bearings, and quiet operation under 78 dbA, the 650 Series achieves superior surface finishes, reduced cycle times, and continuous 24/7 duty cycle performance. Available in popular shank configurations, these spindles can be fully automated in CNC magazines.
For more Information: airturbinetools.com
Clean-Connection Accessories Protect Investments and Increase Performance
bIG DAISHOWA has expanded its lineup of cleaning accessories to ensure reliable tool holding performance by maintaining clean interfaces between machine spindles, tapers, and tool holders. these affordable tools are designed to protect investments, increase performance, and extend the life of precision tooling.
Products include:
» bore Cleaners for removing chips, grease, and coolant from chuck bores.
» taper Cleaners for cleaning spindle clamping surfaces, including specialized versions for bIG-pLUS dual-contact systems.
» Spindle Cleaners for removing debris and residue from spindles, available in HSK, bIG CAptO, ISO, and morse tapers.
BIG DAISHOWA
maintaining clean connections prevents misalignment, chatter, and premature wear, ensuring precision at the cut. pro tip: for shrink-fit tooling, combine taper and spindle cleaners to avoid baked-on contamination caused by heating and cooling cycles.
For more Information: bigdaishowa.com
New TAG90 Center-Through-Coolant Angle Head Boosts Productivity, Accuracy, and Chip Removal
bIG DAISHOWA has added the tAG90 center-throughcoolant angle head to its 90-degree angle head lineup, along with AG35 high-pressure coolant adapters. by delivering coolant directly from the spindle to the cutting edge at pressures up to 1,000 pSI, the tAG90 improves chip evacuation and cooling efficiency.
Available in build-Up type angle heads, which allow adapter changes, or HmC type heads designed for rigidity, the tAG90 provides flexibility across industries such as aerospace, defense, and automotive. Its design enables access to hard-to-reach features, reduces the need for multiple setups, and increases accuracy while shortening cycle times.
“In industries machining large, complex workpieces, chip evacuation and setup efficiency are top concerns,” said Alan m iller, Senior m anager e ngineering at b IG DAISHOWA. “ t he tAG90 meets these needs by
delivering both productivity and precision.”
For more Information: us.bigdaishowa.com
PLATINUM TOOLING (HOMMEL + KELLER QUICK®)
Hommel + Keller QUICK® Knurling and Marking Tools Now Available from Platinum Tooling in North America
platinum tooling is now the exclusive North American importer of QUICK® knurling and marking tools from Hommel + Keller. these tools are used worldwide in industries ranging from medical and aerospace to automotive, fitness, and consumer products.
t he QUICK® line is known for precision, stability, and innovation, offering solutions for both form and cut knurling. Small-diameter tools are also available for Swiss-type lathes, with diameters as small as 1.5 mm.
QUICK® marking tools allow customizable part identification in seconds, accommodating interchangeable text segments, custom logos, and a wide variety of geometries and surfaces. Applications include marking medical devices, dental instruments, fittings, tools, and other high-value parts.
