Where Innovation, Insight, and Industry Converged in Hobart
Michelle Rose, ARMA CEO
Michelle Rose: ARMA 2025 ICON of Industry
Association Rotational Moulders Australasia
British Plastics Federation sees a big increase of users for their ‘Fundamentals of Rotational Moulding’ training course.
Graeme Craig, British Plastics Federation
How Do We Communicate the value of sustainability through colour, materials, and finishes in plastics?
Chris Lefteri, internationally recognised expert in the field of material design and organiser of the guided tours at K 2025
GET ‘PROMPTING’
AI-Driven Rotomoulding Factories: The Future is Intelligent Rotomoulding
Kearns,
Mark
Senior Technical Manager, Advanced Manufacturing Innovation Centre at Queens University, Belfast
CONTENTS
24. Rotomould25: Where Innovation, Insight, and Industry Converged in Hobart
Celebrating ARMA’s spirit of connection, resilience, and progress.
Michelle Rose, ARMA CEO
30
On the Cover
30. Get ‘Prompting’: AI-Driven Rotomoulding Factories: The Future is Intelligent Rotomoulding
From initial design through to real time operations.
Mark Kearns, Senior Technical Manager, Advanced Manufacturing Innovation Centre at Queens University, Belfast
FEATURES
42. Michelle Rose: ARMA 2025 ICON of Industry
Over the past 20 years, she helped shape, steady, and elevate the Assocation of Rotational Moulders Australasia.
Association Rotational Moulders Australasia
44
44.How do we communicate the value of sustainability through colour, materials, and finishes in plastics?
Forging a new aesthetic language, one that makes sustainability visible, honest, and desireable.
Chris Lefteri, internationally recognised expert in the field of material design and organiser of the guided tours at K 2025
48
48. British Plastics Federation sees a big increase of users for their ‘Fundamentals of Rotational Moulding’ training course.
Aimed at new entrants to the industy, trainee operators, and those in need of a refresher.
Graeme Craig, British Plastics Federation
TechnoBiz:
25 Years of Unwavering Service
Then, Now, and Beyond
We are thrilled to welcome back an original H1D500 Orenda Pulverizer for service after 25 years of outstanding performance. Here's to another 25 years of excellence and achievement.
Change
We are experiencing change at a rapid pace, and we are having to adapt faster than ever before. Change is evident in climate, geopolitics, and technology. Climate change through extreme weather events and high temperatures is a pressing issue, as we just witnessed with the catastrophic floods in central Texas a couple of weeks ago. Geopolitical tensions are expected to increase impacting international relations and governance as we are witnessing with the tariffs and conflicts in Israel, Gaza, and Iran. But technological change, especially in AI and quantum computing (driving breakthroughs in several technological and scientific fields and complex problemsolving), are expected to reshape many industries. These revolutionary changes are predicted to pose a major impact on the future of rotational molding.
Nonetheless, there is a need for robust laws, measures, and ethical frameworks to address problems related to privacy, liability, and employment displacement. The technological terrain in 2025 will be determined by a confluence of cutting-edge innovations that will alter industries, enhance the quality of life, and push economic growth on an international scale.
“THESE REVOLUTIONARY CHANGES ARE PREDICTED TO POSE A MAJOR IMPACT ON THE FUTURE OF ROTATIONAL MOLDING.”
A lot is being said about 5G technology, faster connectivity, altering communication networks, improving the Internet of Things (IoT), quantum computing, as well as block chain technology (revolutionizing supply chain management, data security, and financial transactions). There have been major advancements in renewable energy sources, waste reduction solutions, and eco-friendly manufacturing processes. And, if you are like me, you stop to count the number of Waymo driverless cars on the streets these days.
New technologies are driving innovation and efficiency, breakthroughs in biodiversity (enhanced healthcare developments and gene-editing progress), diversifying Augmented Reality (AR), Virtual Reality (VR), and applications in other industries such as education, healthcare, etc. Then there is the entertainment and gaming and advancing space exploration technologies. This isn’t even to mention the changes we are seeing in social media and the disinformation era in which we are living. Maybe we will talk about that next issue!
Inside we are excited to have a deep dive into how changing technology is going to reshape the rotational molding industry as authored by Mark Kearns, Senior Technical Manager, Advanced Manufacturing Innovation Centre at Queens University, Belfast. Mark talks about how these major life-changing technologies are and will continue to shape the rotational molding industry of the future. It is an exciting time so hang on!
Welcome to RotoWorld® Issue 2! R
Sincerely,
SUSAN
GIBSON Publisher & Editor
SUSAN GIBSON JSJ Productions, Inc.
PUBLISHER & EDITOR
Susan D. Gibson President - JSJ Productions, Inc. susan@jsjproductionsinc.com
TECHNICAL EDITOR
Alvin Spence PhD MEng aspence@centroinc.com
PROCESS EDITOR
Paul Nugent PhD MEng paul@paulnugent.com
DESIGN EDITOR
Michael Paloian President - Integrated Design Systems, Inc. paloian@idsys.com
Tom Innis Xcelerant Growth Partners info@xcelerantgrowthpartners.com
Martin Coles Matrix Polymers martin.coles@matrixpolymers.com
Adam Covington Ferry Industries acovington@ferryindustries.com
Mark Kearns Moulding Research Manager m.kearns@qub.ac.uk
Ravi Mehra Managing Director - Norstar International LLC maramehra@aol.com
ADVERTISING AND ART PRODUCTION
Marketing/Advertising Director Jennifer Gibson Hebert Vice President, JSJ Productions, Inc. jennifer@jsjproductionsinc.com
Chief Art Director Anya Wilcox JSJ Productions, Inc. awilcox@designintersection.com
CIRCULATION & DISTRIBUTION ADMINISTRATION
Sheryl Bjorn JSJ Productions, Inc. sheryl@jsjproductionsinc.com
EDITING & TRANSLATIONS
Suzanne Ketron | Oliver Wandres | Sheryl Bjorn
WEBSITE & ONLINE TECHNOLOGY Jason Cooper JSJ Productions, Inc. jason@bound.by
RotoWorld® is a JSJ Productions, Inc. Trade Publication JSJ Productions, Inc. 625 West Market Street, Salinas, CA 93901 Phone: (512) 894.4106; Fax (512) 858.0486 Email: rotoworldmag@rotoworldmag.com and Website: www.rotoworldmag.com
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RotoWorld® is a JSJ Productions, Inc. independently owned, bi-monthly trade magazine for the international rotational molding and plastics design industries. JSJ Productions, Inc. owns all copyrights on articles published herein unless ownership is otherwise stated. Reproduction of this magazine, in whole or in part, without the express written permission of the publisher is not permitted.
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To learn more about our products & material solutions get in touch at:
ALVIN SPENCE
Alvin Spence is Vice President Engineering at Centro, Inc., North Liberty, Iowa. He provides leadership for Centro’s product development team and quality resources. Alvin received his Bachelor’s degree in Mechanical & Industrial Engineering and PhD from Queen’s University Belfast. aspence@centroinc.com
MICHAEL PALOIAN
Michael is President of Integrated Design Systems, Inc., Great Neck, New York. Over the past 25 years, Mike has developed a broad range of plastic products utilizing various processing methods including rotational molding. Mike’s B.S. degree in Plastics Engineering and Masters in Industrial Design, combined with his extensive experience, has formed the basis for his branded and unique insights into the field of plastics part design. paloian@idsys.com
PAUL NUGENT
Paul is a consultant who travels extensively across six continents assisting clients in many roles from training to expert witnessing. He received his Eng. degree in Aeronautical Engineering and Ph.D. in Mechanical Engineering from Queen’s University of Belfast. Paul developed the Rotolog system, the first complete computer simulation (RotoSim), and authored a book entitled Rotational Molding: A Practical Guide.
paul@paulnugent.com
RAVI MEHRA
Ravi Mehra has been associated with the rotational molding industry since the early 1970’s. He is a Past President of ARM – Association of Rotational Molders, and has been inducted into the ARM Hall of Fame. He is the Founding Chairman of StAR – the rotational moulding Trade Association of India. He was the Chairman of ARMO – Affiliation of Rotational Moulding Organizations from 2012 to 2014. Ravi consults internationally with companies in the rotational moulding arena to help their global strategy, facilitate technology tie-ups, and business alliances. maramehra@aol.com
MARTIN COLES
Martin Coles, CEO of Matrix Polymers co-founded the business 30 years ago and is the company’s largest shareholder. Shortly after graduating from London University, Martin began his career in the plastics industry working for a major Italian petrochemical company and soon became passionate about the unique world of rotomoulding. Matrix Polymers are experts in rotomoulding materials and have become a global supplier with compounding and grinding plants in the UK, Poland, Australia, Thailand, New Zealand and Malaysia. The company sells more than $150 million of rotomoulding materials each year and has 230 employees. martin.coles@matrixpolymers.com
CELAL BEYSEL
Celal is Chairman of Floteks Plastik, the pioneer and innovative leader of the rotational molding industry in Turkey and is a Global Contributing Editor for RotoWorld® magazine. Being an ARM member for more than 20 years, Celal has made many presentations at ARM meetings in various countries. He is also active in business and political organizations in his country. Celal has authored numerous articles published in various newspapers and magazines about politics, plastics, rotomolding, and innovation. beysel@superonline.com
TOM INNIS
Tom Innis is owner and Principal CEO of Xcelerant Growth Partners, LLC (Madison, WI), a multi-discipline consulting firm with specific focus in the global plastics sector. Leveraging industry experience and relationships built over 25+ years in the international manufacturing realm, Xcelerant connects the links in the industry supply chain to accelerate speedto-market and deliver turnkey personnel, product development, and manufacturing solutions to an international audience. tinnis@ xcelerantgrowthpartners.com
ROB MILLER
Rob Miller is Owner/President, Wittmann Battenfeld Canada Inc./ Rotoload. Rob started in the plastics pneumatic conveying industry in 1986. He has spent his entire career developing, engineering, and designing all types of catalog, standard, and custom pneumatic conveying systems for the plastics industry. He started in the rotational molding industry in 2013, has enjoyed learning the idiosyncrasies of the industry and market, and most of all meeting the people and building relationships for the future. Rob.Miller@wittmann-group.ca
ADAM COVINGTON
Adam Covington is President of Ferry Industries, Inc. in Akron, Ohio U.S.A. Covington has been with Ferry Industries for over 11 years, advanced through the manufacturing, engineering, sales, and service positions within the company and was appointed President in 2019. Adam strives to find solutions for customer’s needs and advance machine technology for the rotomolding industry. He is a graduate of Ohio University’s Russ College of Engineering and Technology with a Bachelor’s degree in Industrial Technology. acovington@ferryindustries.com
IAN HANSEN
Ian Hansen has over 30 years of experience in the rotational moulding industry and has presented to conferences around the world on the subject of quality, safety, and tank design standards. Rotomoulders around the globe have problems from time to time. Rota Consult delivers production solutions so rotomoulders can improve productivity and profitability, without wasting more of their valuable time. ianhansenconsult@gmail.com
MARK KEARNS
Mark Kearns is the Rotational Moulding Research Manager of the Polymer Processing Research Centre at Queen’s University of Belfast. He is a Chartered Chemical Engineer with a M. Phil Degree in Rotational Moulding. Mark manages rotational moulding research and development projects for companies across Europe, Australasia, and North America. M.Kearns@qub.ac.uk
R. DRU LAWS
R. Dru Laws, educator and rotomolding expert, graduated from Brigham Young University in 2003 with a BS in Mechanical Engineering and a minor in Mathematics. In 2005, he graduated top of his class with distinction (honors) from the Queens University Belfast in Northern Ireland with an MSc in Polymer Engineering from their school of Mechanical & Manufacturing Engineering. He has several rotomoulding-related patents. Laws is currently a fulltime Manufacturing Engineering professor at BYU-Idaho, as well as CEO of Halltech Systems and High Pointe Plastics. drulaws @gmail.com
ALDO QUARATINO
As Group Technical Director of Matrix Polymers, Aldo Quaratino spearheads the company’s research and development initiatives. He leads a dedicated team in identifying new opportunities and crafting innovative solutions to address the dynamic needs of their customers. Aldo’s deep expertise in polymer science has been the driving force behind many of Matrix Polymers groundbreaking advancements. Under his leadership, the company has developed a suite of high-performance polymers that have revolutionized the rotomoulding industry.
GRAEME CRAIG
Graeme Craig’s career began with shipbuilding on the Clyde in 1981. This was followed by engineering with manufacturing contracts in the Netherlands before he returned to university in Scotland and gained a BSc in Media Technology. Craig joined the British Plastics Federation in 2020 where he is the Senior Industrial Issues Executive, and his job includes being the executive for the ‘Moulders & Specialist Processors’ Group and the ‘Rotational Moulding’ Group, which is a welcome return to manufacturing for Graeme.
MICHELLE ROSE
Michelle Rose brings a wealth of experience to her role at the Association of Rotational Moulders Australasia. With an impressive tenure spanning over 17 years, Michelle is well versed in advocating for the interests of the rotomoulding industry in Australasia. For over 3 years, she has held the position of CEO and as a certified and seasoned association and event manager. Michelle upholds unwavering dedication to the core principles of honesty, respect, and integrity. Throughout her career, she has had the privilege of touring hundreds of factories across the globe, creating solid international networks and friendships.
International Design Conference And Education Symposium 2025: Legacy — Past, Present, And Future
Join us at the leading conference for Industrial Designers and for everyone passionate about the power of design. Celebrate IDSA’s 60th Anniversary at the 2025 International Design Conference and Education Symposium to explore legacy in all its dimensions: honoring the past, shaping the present, and imagining the future.
Whether you’re an industry veteran, an educator, a student, or someone working in design-adjacent fields, IDC 2025 is your chance to connect, learn, and be inspired. The Education Council will also play a key role, guiding conversations that matter most to the next generation of thinkers and makers.
Why IDC 2025 in Detroit isn’t to be missed
This year, we gather in Detroit, the home of bold innovation, legendary manufacturing, and a design spirit that has shaped industries worldwide. Join us for three and a half inspiring days, including Open Design Day and the celebrated IDSA Awards.
Our just-announced lineup of speakers features some of the most influential leaders in the field today, with even more to be revealed soon. From groundbreaking designers to educators and industry trailblazers, this is your chance to learn from, connect with, and celebrate the best in design.
Learn more at IDSA.org R
Clariant launches innovative PFAS-free polymer processing aids for more sustainable polyolefin extrusion
MUTTENZ, SWITZERLAND – Getting ready for the K’ 2025 trade fair in Duesseldorf, Clariant recently announced the launch of its new AddWorks PPA product line, a new generation of PFAS-free polymer processing aids designed specifically for polyolefin extrusion applications. This innovative solution addresses the industry’s growing need for more sustainable alternatives to conventional fluoropolymer-based processing aids while maintaining strong performance standards.
The new range includes AddWorks PPA 101 FG, primarily focused on EMEA, Americas, and SEAP markets, and AddWorks PPA 122 G, targeted for Greater China and SEAP regions. Both products are readily commercially available, offering manufacturers a timely solution as regulatory restrictions on PFAS substances continue to tighten worldwide.
“Our new AddWorks PPA product line represents a significant breakthrough in sustainable polymer processing,” said Diederik Goyvaerts, Global Business Development Manager for Polymer Solutions at Clariant. “By developing PFASfree alternatives that match or exceed the performance of traditional processing aids, we’re helping our customers stay ahead of regulatory changes while maintaining the high-quality standards their end-users expect.”
The innovative formulations are completely free of per- and polyfluoroalkyl substances (PFAS), as well as inorganic, silicone, or polysiloxane materials. This composition ensures broad regulatory compliance, including suitability for food contact and food packaging applications, addressing a critical need in the packaging industry. Additionally, these PFAS-free solutions support recyclability requirements under the upcoming EU Packaging and Packaging Waste Regulation (PPWR), further aligning with the industry’s sustainability objectives.
Manufacturers using the new AddWorks PPA solutions can expect significant processing improvements, including enhanced extrusion efficiency, effective elimination of shark skin defects, and superior film surface smoothness. The products also maintain neutral behaviour regarding optical and mechanical properties, with no negative impact on dyne level, sealability, or coefficient of friction – critical factors for downstream converting operations.
AddWorks PPA 101 FG features a 100% active fine grain composition that can be easily incorporated via host resin, masterbatch, or concentrate. Meanwhile, AddWorks PPA 122 G comes in a convenient masterbatch form for easy handling, requiring the same dosing level as traditional polymer processing aid masterbatches, simplifying the transition for manufacturers.
The versatility of these new processing aids makes them ideal for a wide range of applications, including polyethylene blown and cast film extrusion processes commonly used in packaging, agriculture, and building & construction industries. Film converters will particularly benefit from the improved surface quality and processing efficiency these additives provide.
Clariant’s introduction of the AddWorks PPA line reinforces the company’s commitment to developing more sustainable solutions that address both regulatory challenges and performance
requirements. As global regulations increasingly target PFAS substances due to environmental and health concerns, Clariant’s proactive approach provides customers with future-proof solutions that maintain operational excellence while advancing sustainability goals. It underlines Clariant’s commitment to developing solutions that align with growing consumer and brand priorities for health, transparency, and sustainability. As demand rises for products that promote well-being and minimize environmental impact, Clariant provides innovative ingredients and materials that help brands meet evolving market expectations and regulatory requirements.
For more information about Clariant’s new AddWorks PPA product line and other innovative additive solutions, please visit https://www.clariant. com/en/Business-Units/Additives-and-Adsorbents/ Performance-Additives/Packaging/PolymerProcessing-Aids. R
Syensqo introduces orange-colored grades for critical electric vehicle
components
BRUSSELS, BELGIUM – Syensqo, a leader in advanced materials and specialty chemicals, proudly announces the launch of its latest innovation, Amodel® PPA HFFR4133 Orange (OR).
This high-performance flame retardant polypthalamide (PPA), distinguished by its stable and vibrant orange color, aligns with the industry’s growing emphasis on safety and visibility for critical electric vehicle components, such as connectors and busbars.
In the rapidly evolving e-mobility sector, the use of orange-colored connectors has become a crucial safety standard, offering immediate visual identification of live high-voltage components. Syensqo’s Amodel® PPA HFFR-4133 OR not only meets but exceeds these safety expectations by retaining its bright color even under prolonged heat exposure, ensuring compliance with industry standards such as ISO 6469-3, IEC 60664, and relevant UL specifications.
“Syensqo continues to achieve new performance milestones for our Amodel® PPA family of technologies
to meet our customers’ stringent requirements,” said Deedee Smith, Head of Transportation Marketing at Syensqo. “Our latest innovation not only enhances safety but also offers our clients a pre-colored orange resin, eliminating the need for in-press coloring and streamlining the manufacturing process.”
The Amodel® PPA HFFR-4133 OR is hot water moldable and boasts a V0 rating, making it an ideal choice for high voltage automotive applications.
Syensqo is adding Amodel® PPA HFFR-4133 OR to a portfolio of battery solutions including Xencor™ LFTXTreme PPA LGF-1045 ECHO BP which was developed for components requiring thermal runaway protection and Amodel® PPA AE-8945 HFFR which was developed for high voltage pyrofuses. Battery safety and DC fast charging are enabling battery electric vehicle technologies where Syensqo continues to innovate. Amodel® is a registered trademark of Syensqo.
Xencor™ is a trademark of Syensqo. R
K-Alliance: Messe Düsseldorf’s Global Plastics And Rubber Portfilio Under New Umbrella Brand
Messe Düsseldorf accompanies exhibitors worldwide – with its own events and strategic alliances
The plastics and rubber industry is dynamic, highly innovative, and a key player when it comes to the circular economy, climate protection, and digitalization. In October 2025 over 3,200 exhibitors from around the globe will present the world’s most comprehensive ranges of forward-looking manufacturing, processing, and finishing technologies at its No. 1 trade fair, K in Düsseldorf, Germany. The live presentations of complex production units by machine manufacturers, raw material producers and processors at the Düsseldorf fairgrounds attracted around 178,000 trade visitors from 167 nations to the last K three years ago.
In addition to its leading trade fair serving as the innovation hub for the entire sector every three years, global players in the plastics and rubber industry require appropriate platforms for direct market entry
in growth regions. So far, Messe Düsseldorf has pooled its worldwide activities under the Global Gate brand, which will now become the K-Alliance.
“The previous name especially emphasized Messe Düsseldorf’s function as a door opener for entering promising sales markets. The designation K-Alliance now places a clearer focus on the strong partnerships and alliances that our constantly growing, worldwide network of trade fairs related to plastics and rubber stands for,” said Thomas Franken, Director of K.
For information on visiting or exhibiting at K 2025 or any of the K Alliance trade shows, contact Messe Düsseldorf North America; Telephone: 312.781.5180; E-mail: info@mdna.com; Visit www.k-alliance.global, www.k-online.com and www.mdna.com. R
LyondellBasell Polyolefin Technologies Selected by SHCCIG Yulin in China
ROTTERDAM, NETHERLANDS – LyondellBasell (LYB), the world’s largest licensor of polyolefin technologies, recently announced that SHCCIG Yulin Chemical Co., Ltd. (SHCCIG Yulin Chemical), will license four key technologies for a major new petrochemical complex in Yulin City, Shaanxi Province, China. The comprehensive technology package includes Spheripol and Spherizone technologies for two polypropylene plants (400 KTA each), Hostalen Advanced Cascade Process (Hostalen ACP) technology for a high-density polyethylene plant (300 KTA), and Lupotech T technology for a vinyl acetate copolymer plant (300 KTA).
“We are pleased that SHCCIG Yulin Chemical has awarded LyondellBasell these substantial licenses for the production of an extensive range of differentiating polyolefins,” said Patrik Schneider, senior director of licensing at LyondellBasell. “This comprehensive technology selection will enable SHCCIG Yulin Chemical to manufacture high-performance polypropylene and polyethylene products for diverse applications, while also producing vinyl acetate copolymer materials that support renewable energy applications, particularly photovoltaic encapsulants that contribute to the global energy transition”.
Mr. Xie Wuqiang, Vice General Manager of SHCCIG Yulin Chemical said, “Collaborating with the teams of the leading global licensor in polyolefin catalyst and process technology gives us additional confidence that the project will become a full success even in a more complex market environment. The LyondellBasell collaborative approach, focus on durable grades, extensive catalyst range, and the ability to produce EVA photovoltaic encapsulant materials were key process technology selection criteria for us.”
Spheripol technology is the leading polypropylene (PP) process technology with more than 33 million tons of licensed capacity. The latest fifth generation Spheripol technology includes process improvements that further maximize operational efficiency.
The Spherizone multi-zone circulating reactor (MZCR) provides a unique and innovative platform to manufacture polypropylene products with novel architecture and enhanced product properties. More than 10 million tons of the Spherizone process for differentiated polypropylene production capacity has been licensed by LyondellBasell around the world.
The Hostalen ACP process technology manufactures high performance, multi-modal HDPE resins with an industry-leading stiffness/toughness balance, impact resistance, high stress cracking resistance and process advantages used in pressure pipe, film and blow molding applications.
Decades of experience in high-pressure application design makes the Lupotech T process the preferred technology for LDPE/EVA plant operators. High conversion rates, demonstrated high plant availability and effective process heat integration are key attributes of the Lupotech T process, designed to ensure energy efficiency. More than 15 million tons of the Lupotech T process for LDPE/EVA production capacity has been licensed by LyondellBasell in over 70 lines around the world. Partnership-driven innovation and support
For more information, please visit www.lyondellbasell. com or follow @LyondellBasell on LinkedIn. R
Elkhart Plastics, a Myers Industries Company, Adds E-Series to TUFF Line, Expanding Solutions for Secure Liquid Handling
AKRON, OHIO USA – Elkhart Plastics, a leading rotational molder, has expanded its TUFF line with the new E-Series—a durable, sustainable, and cost-effective IBC (Intermediate Bulk Container) engineered specifically to protect liquids during storage, transport, and dispensing.
Manufactured at the company’s Middlebury, Indiana, facility, the TUFF E-Series™ helps businesses safeguard both regulated and non-regulated liquid materials across a range of commercial and industrial operations, from chemical manufacturing to waste management to water treatment.
Unlike traditional limiteduse IBCs that generate excess packaging waste and recurring costs, the E-Series is a reusable alternative that delivers longterm performance and features:
• Rotomolded Base—Tough, impact-resistant base delivers protection against rigorous use and reduces replacement costs.
• Optimized Drainage—Slopedbottom design yields 99.9% drainage, reducing product loss and waste.
standard for IBC performance in liquid handling.”
The E-Series is available for purchase directly from Elkhart or through the company’s dealer network.
“THE NEW E-SERIES BUILDS ON THE PROVEN STRENGTHS OF OUR TUFF LINE AND GIVES CUSTOMERS A SMARTER WAY TO PROTECT, HANDLE, AND STORE LIQUID MATERIALS.”
—CULLEN JONES, VP SALES, MYERS INDUSTRIES
Founded in 1988, Elkhart Plastics LLC is a recognized leader in rotational molding. The company engineers and manufactures a wide array of custom and proprietary products across its North American facilities, including the TUFF Series line of intermediate bulk containers and Connect-ADock, a versatile line of floating docks and marine accessories. In 2020, Elkhart became part of Myers Industries, joining a family of companies with expanded manufacturing capabilities and strengthening Elkhart’s ability to offer customers greater value, resources, and expertise. Visit myerstuffseriesibc.com to learn more about the E-Series.
• Superior Valve Connection—TUFF LinQ® Outlet Valve Connection is 30% stronger when tested against a comparable brand and features an integrated male cam-lock fitting with dust cap to protect against leaks and downtime.
“The new E-Series builds on the proven strengths of our TUFF line and gives customers a smarter way to protect, handle, and store liquid materials,” said Cullen Jones, VP of Sales at Myers Industries. “It also reflects our commitment to innovation and quality. Reusable, environmentally responsible, and economically viable, the E-Series cuts waste, lowers costs, and delivers long-term value—setting a new
Myers Industries Inc. (NYSE: MYE), based in Akron, Ohio, is a leading manufacturer of sustainable plastic and metal products that protect the world from the ground up for consumer, vehicle, food & beverage, industrial, infrastructure, and automotive aftermarket end markets. Myers Industries has a rich history that is built on strong brands and innovative products. Through years of continuous product development and strategic acquisitions, Myers has established itself as a leading diversified industrial company, providing customers with critical solutions that deliver exceptional value. Visit myersindustries.com to learn more. R
Dow will shut down three upstream European assets in response to structural challenges in the region
MIDLAND, MICHIGAN USA – (NYSE: DOW) announced recently that, as a follow-up to the European asset actions first announced in April 2025, its Board of Directors has approved the shutdown of three upstream assets in Europe, in addition to certain corporate and other assets across the Company’s global asset footprint:
• Packaging & Specialty Plastics: Ethylene cracker in Böhlen, Germany; shutdown expected in 4Q27
• Industrial Intermediates & Infrastructure: Chlor-alkali & vinyl (CAV) assets in Schkopau, Germany; shutdown expected in 4Q27
The shutdown of upstream assets in Europe will right-size regional capacity, reduce merchant sale exposure, and remove higher-cost, energy-intensive portions of Dow’s portfolio in the region. This will
improve our ability to supply profitable derivative demand and optimize margins.
“Our industry in Europe continues to face difficult market dynamics, as well as an ongoing challenging cost and demand landscape,” said Jim Fitterling, Dow chair and CEO. “Over the past decade, we have demonstrated Dow’s commitment to operating with a best-owner mindset by taking proactive actions across higher-cost or non-strategic assets. Looking ahead, we remain committed to realizing the value of our incremental growth investments and enhancing profitability and cash flow through more than $6 billion in near-term cash support.”
In April 2025, the Company announced it had identified three assets in Europe for action across all its operating segments. On June 30, 2025, Dow’s Board of Directors approved restructuring actions to rationalize the Company’s global asset footprint, including these three assets as part of its European
review, and certain corporate and other assets.
Dow’s actions to shut down these assets will result in an Operating EBITDA uplift beginning in 2026, ramping to 50% of the approximate $200 million target by yearend 2027 with full delivery by 2029, with a cash outlay of approximately $500 million over four years.
As a result of these actions, the Company will record charges ranging from $630 million to $790 million, for both non-cash items—such as asset write-downs and write-offs—and cash items, such as exit and disposal of assets, as well as severance and related benefit costs.
The shutdown of the assets is expected to begin in mid-2026 and is estimated to be complete by the end of 2027, with potential decommissioning and demolition to continue into 2029 as needed.
Approximately 800 Dow roles will be impacted because of these actions. These roles are in addition to the $1 billion cost savings actions announced in that included a workforce reduction of approximately 1,500 Dow roles globally.
Dow will involve local stakeholders as defined in each country and in compliance with relevant information and consultation processes. R
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ROTOMOULD25:
Where Innovation, Insight, and Industry Converged in Hobart
MICHELLE ROSE, ARMA CEO
In May 2025, the city of Hobart played host to a gathering that not only showcased the technical evolution of the rotational moulding industry, but celebrated its spirit of connection, resilience, and progress. Over three cold autumn days, Rotomould25 brought together 120 attendees from nine countries, transforming
Tasmania’s capital into the epicentre of rotomoulding expertise.
Hosted by the Association of Rotational Moulders Australasia (ARMA), with CEO Michelle Rose as MC, the conference combined a robust technical agenda with a curated program of social experiences, showcases, and
strategic discussions, all framed by ARMA’s mission to foster innovation, education, and sustainability across the sector.
The program opened with Dr Gareth McDowell’s signature workshop, The 7 Stages of Rotational Moulding, which dissected each step of the process, from powder heating to
“THE AIM IS TO GIVE MOULDERS CONTROL OVER EVERY SINGLE STAGE OF THE PROCESS, BECAUSE CONTROL DRIVES CONSISTENCY, AND CONSISTENCY DRIVES PROFIT.”
— DR GARETH MCDOWELL
release cooling, presented with clarity and wit. His use of the RotoRocket benchtop machine drew eager attendees to the front row, blending hands-on learning with high-calibre technical detail.
“The aim,” said Dr McDowell, “is to give moulders control over every stage of the
process, because control drives consistency, and consistency drives profit.” His message resonated: technical precision isn’t just academic; it’s a pathway to commercial advantage.
If Dr McDowell set the tone, Dr Robin Kent carried it forward. Across multiple sessions, the
globally respected consultant from Tangram Technology unpacked the complexity, and opportunity, of carbon footprinting and energy management. His message was clear: sustainability isn’t a buzzword; it’s a business imperative.
Dr Kent’s sessions explored practical methodologies for measuring site, engaging suppliers in decarbonisation, and rethinking traditional views of sustainability. “This industry already has the tools to lead,” he noted. “What we need now is clarity, commitment, and collaboration.”
Complementing these sessions, Steve Lewis of Vision Plastics, the keynote speaker sponsor, emphasised that suppliers must also walk the sustainability journey. His session reminded delegates that progress in environmental performance often begins with partnership.
The Business of Moulding
The conference’s second day opened with a deeply personal and professional presentation from Gavin McDonnell of Eagle Rota Moulding, whose reflections on decades of foam sandwich innovation struck a chord with both veterans and newcomers.
“You don’t just solve problems in this business,” he reflected.
“You build things that last, ideas, relationships, even legacies.”
Technical presentations rolled on at pace: Martin Coles and Dr Lei Wang of Matrix Polymers shared insights into material
innovations aimed at cost savings and structural strength, while Carlos Gomes of 3RG Recycling addressed closed-loop recycling systems and international trends in circular economy implementation.
The panellists and facilitator of our very interesting panel session were board members Paul Ayers, Jessica Leed, Mark Medew, and Brad Smyth. Main discussions were around their experience and observations, innovations, safety,
Delegates in first session
ARMA CEO - Michelle Rose
Whisky Bar Cheers
Dr Robin Kent
Dr Gareth McDowell from 493K enthralling attendees in his workshop.
Matrix Dinner
design, and AI and what the future might look like. This interactive session will be available online for members later in the year.
From Grant Palling’s custom machine solutions at Rising Sun Rotomoulding to Scott Wilson’s automated tank-moulding systems with STP Rotomachinery, delegates were immersed in a future-forward industry, one defined not only by plastics, but by precision, data, and design.
People, Process and Wellbeing
Rotomould25 also struck a human note. Toby Peacock of QTank took the stage to explore the shift from burnout to balance, a talk that resonated deeply with owners, managers, and technicians alike. His presentation focused on sustainability of the self: how strong mental and physical foundations can power better business decisions.
“Wellbeing is part of our sustainability plan,” said ARMA CEO Michelle Rose. “People are our greatest asset, and the smarter we are about caring for them, the stronger our industry becomes.”
That ethos was echoed throughout the program. From an early morning wellness walk to thoughtful networking spaces like the Rototuff Snack Bar and Rotomachinery Coffee Cart, the event reflected ARMA’s values: connection, quality, learning, and care.
Stories, Spirits, and Social Spark
The social events were standouts. The Price Plastics Welcome Dinner at Willie Smith’s Apple Shed transported guests to the heart of Tasmania’s apple country, complete with local
cuisine, and homemade apple pie. Laughter echoed beneath the rafters as new connections were forged between industry peers, innovators, and first-time attendees.
The Matrix Polymers Conference Dinner, held at the Hotel Grand Chancellor, brought elegance to the closing evening. With waterfront views and flowing conversation, it was a fitting venue for the event’s prestigious
awards, recognitions, and toasts. We were lucky enough to share the room with the highlight of the night, Justin “Jonesy” Jones whose expeditions have taken him to the very corners of the world. From the depths of blizzards in Antarctica, to the terror of 10 metre waves towering above - in a storm at sea and the suffocating heat in the heart of the Outback. He was friendly and approachable and provided an emotional insight
Ian Gough - ARMA President
into his journeys. The night marked not just the culmination of the conference, but a celebration of the people.
Strategic Alignment and ARMA’s Future
In her address, Michelle Rose shared an update on ARMA’s evolving projects, with a focus on the launch of the online training portal as well as the change in the association’s membership fee structure. From international advocacy to professional development, ARMA is investing in the long game, strengthening the ecosystem that supports members through education, regulatory navigation, and market connection.
“Everything we’re doing, from Rototours to digital tools, is aimed at helping our members grow,” said Michelle. “We’re here to make their lives easier, their operations better, and their connections stronger.”
Supplier Support
Delegates left the conference not only energised and inspired, but also with an awesome new Rising Sun Rotomolding backpack in hand, a tangible reminder of the innovation and generosity that defines our community.
Our sincere thanks go to OREX ROTOMOLDING, this year’s name badge sponsor, and to our internet sponsor Polymerlink, whose support kept everyone seamlessly linked throughout the event.
It’s our supplier network and support that elevates our conferences from great to exceptional. The support of our suppliers doesn’t just make these events possible; it makes them better!
Looking Forward
As the final coffees were poured and goodbyes exchanged over a farewell lunch, one thing was
clear: Rotomould25 had delivered. More than a conference, it was a catalyst. Delegates left Hobart not just with notebooks full of new ideas, but with renewed energy, forged partnerships, and a deeper sense of community.
Whether you came for the science, the strategy, or the social spark, Rotomould25 left you better prepared for the challenges and opportunities ahead.
As ARMA continues to guide the industry through change, one thing is certain: the future of rotational moulding is bright, bold, and decidedly collaborative.
We look forward to seeing you at Rotomould26 in Melbourne, Australia. This event will be a full trade exhibition and if you are interested in being involved reach out to events@rotationalmoulding. com R
Welcome Dinner
GET ‘PROMPTING’
AI-Driven Rotomoulding Factories: The Future is Intelligent Rotomoulding
MARK KEARNS, SENIOR TECHNICAL MANAGER, ADVANCED MANUFACTURING INNOVATION CENTRE AT QUEENS UNIVERSITY, BELFAST
As the broad manufacturing landscape undergoes a digital transformation, the future of rotomoulding stands at a pivotal intersection, not simply to become more automated or data-rich, but to become truly intelligent. The next generation of rotomoulding factories will be defined not just by their technology stacks, but by how intelligently they integrate and adapt to them.
At the heart of this transformation lies artificial intelligence (AI), not as a replacement for human expertise, but as a ‘force multiplier’. When combined with technologies such as virtual reality (VR), Digital Twins, Big Data, the Industrial Internet of Things (IIoT), and Cloud Computing, AI has the potential to unlock unprecedented opportunities
of the future will not merely be more connected, it will be more responsive, more adaptive, and more human-centred. AI’s role is not to remove the human from the loop, but to elevate human insight with unprecedented computational scale and speed.
factories of the future will be intelligent by default, and those who embrace this shift today will lead the industry tomorrow.
The recent RotoWorld® article by Pentas Moulding BV[1] highlighted their AI Journey and successes to date. This is the future of rotational moulding, where rotomoulding factory operations and product design will be powered by
in rotomoulding factory design, mould design, and operation. From initial design concepts to full-scale production, AI is enabling faster, more confident decision-making. What was once the domain of iterative trialand-error is now being shaped by data-driven foresight. The intelligent rotomoulding factory
This new era sets a high bar: smarter layouts, predictive maintenance, zero-defect manufacturing, and deeply collaborative design environments. These factories will define the next industrial benchmark, where agility, safety, efficiency, and sustainability are not trade-offs, but core attributes by design. AI has the potential to not just transform rotomoulding, it is redefining what’s possible. The
advanced digital technologies like virtual reality (VR), Digital Twins, Big Data, the Industrial Internet of Things (IIoT) and Cloud Computing, transforming how we plan, operate, and innovate. These tools, particularly when integrated with AI, will redefine how we design, operate, and evolve rotomoulding factories
and products. From optimising material use and enhancing mould design to predictive maintenance and intelligent robotics, AI will act as a powerful partner in creating smarter, safer, and more agile rotomoulding manufacturing environments.
Digital Factory Design and AI: Redefining Rotomoulding
Virtual reality (VR) immerses teams in a 3D model of a rotomoulding factory, allowing designers, engineers, and operators to test layouts, workflows, and training scenarios without disrupting production. AI can supercharge this by analysing countless design options, predicting bottlenecks, and suggesting ergonomic improvements. For example, AI could simulate material flow through a factory to minimise waste or highlight safety hazards before construction begins. AI can assist by answering queries like, “What’s the most efficient layout for a factory with three rotomoulding production cells?” providing data-driven recommendations in real time. VR fosters global collaboration, making planning intuitive, while AI ensures designs, prioritise human comfort and efficiency, and reducing planning time and costly revisions.
Digital Twins: AI-Driven Precision in Factory Design
Digital twins (or Digital Shadows), have the potential to create virtual replicas of rotomoulding processes, syncing real-time data from machines, moulds, and materials. AI enhances these models by predicting optimal parameters like temperature or rotation speed to reduce cycle times and defects.
In factory design, AI-driven digital twins simulate entire production cells, optimising layouts for efficiency and maintenance. For instance, AI could model how a new robot arm affects output or suggest mould modifications for uniform heat distribution. AI can support this by analysing simulation data and answering questions like, “How will changing mould placement impact cycle time?” streamlining design decisions. This eliminates trial-anderror, saving time, materials, and energy while ensuring adaptable rotomoulding factories.
Big Data and Analytics: AI as the Brain of Factory Planning
Big Data, collected from sensors on moulds, machines, and materials, forms the backbone of digital factory design. AI processes this data to optimise layouts, predict maintenance needs, and streamline material flows. Already, for highprecision industries like automotive and aerospace, AI ensures factories support traceability and just-in-time production. AI can enhance this by analysing sensor data and responding to queries like, “What patterns in machine performance indicate a need for maintenance?” helping teams prevent downtime. By turning raw data into actionable strategies, AI can empower designers to create resilient, efficient factories tailored to real-world demands.
Industrial Internet of Things (IIoT): AI-Connected, Smart Factories
The IIoT creates a digital network where machines, robots, and sensors communicate seamlessly. AI coordinates these systems, ensuring real-time adjustments for
quality and efficiency.
In factory design, AI-driven IIoT enables layouts that support remote monitoring, allowing operators to manage multiple production cells via tablets from anywhere. For example, AI can orchestrate robots to process complex parts precisely, while sharing live updates with customers. AI can assist by answering questions like, “How can IIoT optimise robot coordination in a multi-cell factory?” offering insights to refine designs.
AI-powered cybersecurity can potentially analyse threat patterns, protecting these networks, ensuring secure and innovative factories.
Cloud Computing: AI-Powered Collaboration Hub
The Cloud can store and share the vast data from rotomoulding digital tools, enabling global access. AI can analyse this data in real time, providing insights for factory design and production. Designers can tweak layouts, engineers can assess performance, and clients can track progress all through the Cloud. AI enhances collaboration by answering complex queries, such as, “What’s the best data storage strategy for a global rotomoulding team?” ensuring efficient, inclusive design processes. AI-driven analytics prioritise relevant data, speeding up decisions and creating factories that respond efficiently to stakeholder needs.
Robots in Digital Factory Design: AI as the Orchestrator
Industrial robots are central to automated factories, and AI makes them smarter. In factory design, AI optimises robot
placement for tasks like mould manipulation or trimming, ensuring safe collaboration with humans. AI-driven robots adapt to realtime data, enhancing precision and efficiency. AI can support by answering questions like, “How should robots be placed to maximise throughput in a compact factory?” guiding layout decisions. By integrating robots into digital designs, AI creates factories that
mould conditions, enabling the use of advanced polymers and composites. Digital twins simulate material behaviour, and AI could optimise for materials with narrow processing windows, ensuring consistent quality. AI could assist by answering queries like, “Which material properties best suit a multilayer aerospace part? aiding in material selection. AI could also help design factories to handle
design. Simulation software, enhanced by AI, could optimise mould shape and heat transfer, predicting warpage or shrinkage. AI-driven digital twins could test mould performance in virtual layouts, ensuring efficient placement. Real-time sensors, like ultrasonics, could monitor polymer buildup, and AI could assist in adjusting conditions dynamically. AI can provide insights by answering
boost productivity while prioritising worker safety.
Materials: AI and Digital Design for Innovation
Digital factory design, paired with AI, could unlock new material possibilities. AI could analyse sensor data to control
multilayer or recycled materials, producing lightweight, durable parts, expanding rotomoulding sustainability and versatility.
Moulds and Tooling:
AI-Optimised Efficiency
AI could transform mould development within digital factory
questions like, “How can mould design reduce warpage in a specific layout?” refining designs. While metal moulds dominate, AI could explore composites or 3D-printed “soft” metals for niche applications, creating factories that balance innovation and practicality. AI-guided CNC tooling ensures
precision, enhancing factory efficiency.
Machines: AI-Powered Precision in Digital Factories
Rotomoulding machines are evolving into smart, digitally integrated systems, and AI is at the helm. Multi-axis, robot-controlled machines, guided by IIoT and sensors, could adjust rotation, temperature, and pressure in real time, driven by AI algorithms.
Digital twins simulate machine performance within factory layouts, and AI optimises equipment placement for seamless workflows. AI can assist by answering queries like, “What machine settings optimise wall thickness for a complex part?” ensuring precision. AI-driven controls could monitor mould temperature and plastic thickness, reducing cycle times and ensuring perfect parts, creating cutting-edge, practical factories.
A Digitally Designed, AI-Empowered Future
Digital factory design, supercharged by AI, has the potential to transform rotational moulding into a collaborative, efficient, and innovative industry.
VR, Digital Twins, Big Data, IIoT, and the Cloud, with AI as the guiding intelligence, enable teams to design factories that are safe, adaptable, and optimised for modern demands. AI’s ability to analyse data, answer complex queries, and provide real-time insights empowers designers, operators, and stakeholders to make informed decisions. This human-centred, AI-driven approach ensures rotomoulding delivers better products, safer workplaces, and a sustainable future, keeping the industry vibrant and competitive.
AI assisted Supply Chain Resilience
AI can significantly enhance supply chain resilience within a rotational moulding factory through several key approaches:
1. Demand Forecasting and Inventory Optimisation: AI algorithms can analyse historical data, market trends, and external factors to accurately predict demand fluctuations. This helps in maintaining optimal inventory levels, reducing stockouts or overstocking, and ensuring smooth production flow.
2. Supplier Risk Assessment: AI models could evaluate supplier reliability by analysing factors such as delivery performance, financial stability, geopolitical risks, and past interactions. This enables proactive management of supplier risks and diversification strategies.
3. Logistics and Transportation Optimisation: AI-driven route planning and load optimisation could improve shipping efficiency, reduce delays, and adapt to disruptions like traffic or weather events, ensuring timely delivery of raw materials and finished goods.
4. Scenario Planning and Simulation: AI can simulate various disruption scenarios (e.g., supplier failure, transportation delays) to develop robust contingency plans, enhancing the factory’s ability to respond swiftly to unforeseen events.
5. Automation and Process Optimisation AI-powered automation could streamline procurement, scheduling, and production planning processes, reducing human error and increasing agility in responding
to changing supply chain conditions.
6. Data Integration and Visibility: AI platforms can integrate data across suppliers, logistics providers, and internal operations, providing end-toend visibility that facilitates quick decision-making during disruptions.
Implementing AI in these areas helps a rotational moulding factory become more agile, responsive, and resilient against supply chain disruptions, ultimately ensuring consistent product quality and delivery performance.
Conclusion: AI-Driven Rotomoulding Factories for a Smarter Future
The future of rotomoulding is not just digital, it is intelligent. AI will be the cornerstone of a new era in factory design and mould design, enabling human-centred, data-driven, and collaborative manufacturing environments. By integrating VR, digital twins, big data, IIoT, and cloud infrastructure, AI has the potential to empower teams to make faster, more confident decisions. From initial design through to real-time operations, intelligent rotomoulding factories will be safer, more efficient, and more adaptable, setting new benchmarks for innovation, productivity, and sustainability in manufacturing.
References
1. Unlocking the Potential of Artificial Intelligence in Rotomoulding, Marthijn Koorn & Sander Staal (Pentas Moulding BV), Rotoworld®, Issue 6, p 38-41, 2024 R
R. DRU LAWS Brigham Young University – Idaho
Rethinking the real debt we owe in business
After decades in the rotomolding industry, I’ve come to a somewhat unexpected conclusion: running a successful company—regardless of the market you serve—has very little to do with rotomolding itself. Yes, the products matter. So do the processes, procedures, and technical precision. But more than anything else, it’s the people who determine whether a business thrives or fails. And yet, there’s one phrase that still makes me cringe every time I hear it: “Our employees are our greatest asset.”
I hope I’ve never said those words, because the idea behind them is fundamentally flawed. Assets are things we own— machines, buildings, software licenses. The relationships we have with our employees should be nothing like the relationships we have with our assets. Because our employees aren’t ours to own.
The reality is, we don’t possess our employees. We borrow them— one shift at a time. Their families entrust them to us for about a third of each weekday. For eight hours a day, we are temporarily responsible for someone’s spouse, parent, child, or sibling. That’s not ownership. That’s stewardship.
In this sense, our employees’ families are our real creditors. They loan us their loved ones each morning with the expectation that we’ll return them safe, whole, and
ideally fulfilled. We “repay” that loan in the form of wages, yes, but our real payment is more subtle: it’s the way we treat people during those hours.
Every single day, companies like ours take out hundreds of these loans. And every day, we should be focused on honoring our half of the agreement. That means ensuring safety. It means building a culture that supports dignity, purpose, and growth. It means creating an environment where families feel confident about where their loved ones spend so much of their time.
And when payday comes, we pay interest on those loans. Not just through the paycheck—but through benefits, flexibility, recognition, and respect. If both sides are satisfied with the arrangement, we get to renew that “loan” again. If we’re not, someone else will gladly step in and make a better offer.
So, no—our employees are not our greatest asset. In fact, they’re not an asset at all. They are, in many ways, our greatest debt. A human debt. One that must be nurtured, protected, and repaid.
Years ago, while I was running the Plastics Division at Seljan Company, my boss Scott Seljan shared an analogy that has stayed with me. He said if an F5 tornado tore through our factory over the weekend, we could rebuild and survive. But if that same tornado hit during working hours, when the team was inside, it would be a total loss. That distinction says everything. Assets can be replaced. People cannot.
Throughout my career, I’ve been indebted to the many families who entrusted me with their loved ones. And to those families, I’ll always be grateful—for the opportunity, the responsibility, and the reminder of what truly matters in this business. R
Discover What’s Next in Rotomolding
The 2025 ARM Annual Meeting | Sept. 29 – Oct. 2 | Dallas, TX
Join the world of rotational molding this fall at the Hilton Anatole Dallas. The ARM Annual Meeting brings together manufacturers, suppliers, and experts for four days of learning, powerful case studies, and important industry conversations—plus memorable
experiences you won’t find anywhere else.
Whether you’re an industry veteran or just starting out, this event is designed to give you the insights, tools, and network to improve your operation. R
Why Attend? Practical Tools, Future-Focused Learning, and Real ROI
Improve Your Process
Learn from advanced sessions on troubleshooting, automation, impact testing, and design.
Explore What’s Next
From software and dashboards to recycled materials and process control, this is where innovation meets application.
Build Your Network
Special events for younger members and first-time attendees, plus a tour of AT&T Stadium and a Texas BBQ welcome dinner.
Education Sessions That Matter
Topics include safety systems, sustainability, women in roto, and troubleshooting your biggest challenges.
Factory Tour
Go behind the scenes at Cole Industries, a trusted name in mold and tooling solutions since 1974.
Testimonials from Last Year’s Convention
“It was an incredible opportunity to meet all the rotomolding players and make valuable contacts.”
“Even though we just started in the industry, the exhibitors were very receptive and open about our challenges.”
“RotoMolding 101 with Dru is a fantastic seminar worth attending no matter your level of experience.”
“Energy and automation are two extremely important points that should always be debated. They were the best talks.”
“The great vibe and atmosphere of collaboration made it clear that everyone was eager to help each other and move the organization forward.”
“Excellent conference—very good networking opportunities across the industry.”
“A great place to network, learn new things, and a safe space to discuss your challenges.”
“The future of rotomolding requires designs that add value—and this meeting is where that conversation is happening.”
“I really appreciated the detailed explanation of PE molecular chains during the Advanced Rotomolding session. Very helpful.”
“Interesting programming. Very informative— especially for newcomers.”
“Priceless networking.”
“Developments continue to emerge that allow rotomolding to tackle more complex parts. Exciting to see that progress firsthand.”
“Great networking and learning opportunities. You could feel the energy.”
Education and Content Highlights
Keynote Speaker: Robert J. O’Neill
A highly decorated Navy SEAL Team leader who participated in over 400 combat missions—including Operation Neptune Spear, the raid that killed Osama bin Laden. O’Neill will share lessons on leadership, courage, and transition in highstakes environments.
Seminars: Skill Building for All Levels
• Roto 101: Get grounded in materials, equipment, processing, and design.
• Advanced Rotomolding: Optimize melt index, curing, oven control, and more.
• Rotomolding Design: A deep dive into designing smarter, stronger, and more efficient parts.
General Sessions: Industry Innovations and Data-Driven Results
• Natural Gas Savings with TRx Resin
Ana-Lisa Allen, NOVA Chemicals
Case study with Flexahopper showing 30% energy savings per part.
• Data-driven decisions using real-time data
Adam Covington, Ferry Industries
Enhancing machines with real-time data tools for improved productivity.
• Impact Testing Results You Can Trust
Dr. Nick Henwood
Precision, reliability, and practical insights from ARM’s Inter-laboratory Study.
• Efficiency Through RotoMES Software
Tom Innis, Xcelerant Growth Partners
Manufacturing execution software (MES) system designed specifically for rotational molders.
• Introducing the Rotoline Dashboard
Matthew Jeffries, Rotoline
Productivity and maintenance tracking made simple.
• Weatherproofing Your Process
Dr. Gareth McDowell, 493K
How ambient weather affects cooling rates and what to do about it.
• Recycling Crosslinked Material
Paul Nugent, Polymer Link
Proprietary process of treating rotomolded crosslink scrap for recycling.
• Crosslinked Polymers and Their Recycling
Denis Rodrigue, Laval University
Developing, characterizing and recycling crosslinked polyolefins for sustainability.
• Enhancing PCR Material Performance
Lanhe Zhang, DOW
Improving recycled material strength and ESCR with new compatibilizers.
• Troubleshooting Field Failures
Xiaodan Zhang, ExxonMobil
How to find, fix, and prevent failures with better process and material choices.
Workshops: Interactive Opportunities to Learn
• Rotomolding Safety Systems
Practical, life-saving strategies from Adam Covington, Ferry Industries.
• Women in Rotomolding
A panel on leadership, growth, and community
• If It Ain’t PE, It Ain’t for Me
Dr. Nick Henwood on using non-PE materials— what works and what doesn’t.
• The Future of Automation
Chantal Laflamme, Wittmann Canada—powder conveying solutions in action.
• The Seven Stages of Rotational Molding
Live molding demo with Dr. Gareth McDowell.
• What’s Your Problem?
A popular open floor troubleshooting session with Jon Ratzlaff and Dru Laws.
Connect with These Industry Leaders
We are excited to share the initial exhibitor list as of June 2025.
• ATHENA Mechanical Supply
• Avantech
• Brunk Plastic Services
• Chem-Trend
• Cole Industries
• Diversified Mold and Castings
• ENTEC Polymers
• ExxonMobil Technology and Engineering
• Ferry Industries
• FSI
• Ingenia Polymers
• Jerico Plastic Industries
• LyondellBasell
• M. Holland Company
• McCann Plastics
• McLube Release Agents
• Mold In Graphics Systems
• Mosaic Color & Additives, LLC
• Muehlstein / Channel Prime Alliance
• Nexeo Plastics, LLC
• NOVA Chemicals
• Nylene — Gulf View Plastics
• optimax plastic
• Orenda Automation Technologies
• OREX ROTOMOULDING Sp. z o.o.
• PERSICO SpA
• Piyush Rotomac
• Poly Plastics Inc
• Powder King, LLC
• Precision Products Enterprises
• PSI Brand
• Quantum Polymers Inc
• Re-Gen, Inc
• Rising Sun Rotomolding
• Rivers Metal Products
• Rotaloc International
• RotoEdge Pro | SmaK Plastics
• Rotoline USA LLC
• RotoWorld®
• Shaw Polymers
• Stoner, Inc.
• STP Rotomachinery Inc.
• Trademark Plastics
• Wittmann-ROTOLOAD
This is just the beginning—more exhibitors will be announced soon!
Workshops, General Session, Gala Awards Dinner & After Party
Thursday, Oct. 2
Cole Industries Factory Tour
Exclusive
Tours
AT&T Stadium Owner’s Experience Tour
Monday, Sept. 29 | 2:00 PM – 4:00 PM
Go beyond the locker room and onto the field with a behind-the-scenes tour of the Dallas Cowboys’ home stadium.
Cole Industries Factory Tour
Thursday, Oct. 2 | 9:30 AM – 12:00 PM
Get a close-up look at mold production, from design to delivery. Includes lunch and transportation.
Where Solutions Take Shape
Join the problem-solvers of the rotational molding industry this fall in Dallas. Don’t miss the most valuable event in rotomolding this year. Register today at www.rotomolding.org R
Hilton Anatole
The Benefits of Membership
Train your employees, reduce scrap, connect with customers, learn from experts and peers. This is what comes with membership and the return on your investment is tremendous.
Complimentary Registration for the 2025 Annual Meeting
Provided for one employee for each new member company. This is your free entry to the world’s largest rotomolding meeting of the year.
Sample Operator Instructions
An 80+ page document calling out the highlights of nine company’s operator instructions. Also more than 700 documents and presentations from past Annual Meetings.
Immediate Free Access to more than 125+ on-demand webinars
Topics range from Determining Your True Cost to Proper Sampling Techniques. We offer four online certificate programs available to your entire team.
Immediate Free Access to ARM’s classic training video library
Includes programs on curing, venting, and good manufacturing practices. All videos include Spanish subtitles.
Free Access to Troubleshooting Calls
These moderated teleconferences are conducted every six weeks (eight per year) and allow you to troubleshoot your process and discuss HR issues with other molders, suppliers, and rotomolding experts.
Networking with Industry Peers
The greatest ARM benefit: Informal learning at a coffee break could revolutionize your process or reduce your expenses by tens of thousands of dollars. We hear it from members again and again.
Awards and Awareness
Showcase your company in our online member directory and through awards including Safety Award, Product Competition, and more.
Rotolink
Our twice weekly e-newsletter shares important industry news.
Annual Meeting
The premier event for rotomolders, their suppliers, designers, and educators. Programming includes professional and industry speakers, valuable networking, group workshops, and exhibition. R
Breaking the Mould: The Future of Rotational Moulding Beyond Polyethylene
Rotational moulding has long held a unique place in the plastics manufacturing world. At first glance, its appeal is clear: the process is remarkably simple and versatile, capable of producing hollow plastic parts of almost any shape or size. By placing a measured amount of plastic powder into a hollow mould, heating it, and rotating it around two axes, the molten plastic evenly coats the interior surfaces to form the final product. Unlike other moulding techniques, it requires no pressure—meaning moulds can be lightweight, low-cost, and easier to manufacture. This flexibility has enabled
rotational moulding to be used for a wide variety of applications— from tiny hearing aid components to massive 70,000-litre tanks, and everything in between, including kayaks, toys, medical devices, and traffic cones. The low tooling cost also makes it well-suited to small production runs that would be uneconomical with more capitalintensive processes like injection or blow moulding.
Another advantage is its ability to produce parts with thin and consistent wall thicknesses, while naturally reinforcing corners due to material accumulation during rotation—enhancing structural integrity without the need for
additional processing.
Yet despite these strengths, rotational moulding remains a niche player in the plastics industry, accounting for just 1% of global plastic production. The main reason? Its near-total reliance on a single material: polyethylene, which makes up an estimated 97% of all materials used in the process.
The Polyethylene Bottleneck
Polyethylene’s dominance is rooted in its excellent suitability for the process. It offers low melt viscosity, thermal stability, ease of grinding into fine powders, and resistance to degradation at high temperatures—characteristics
UV Polycarbonate (photo by Roberto Sorin)
few other polymers share. And with a wide range of grades available—varying in density, melt flow index (MFI), and chemical composition—polyethylene has proven adaptable across many applications.
Additives have further expanded its capabilities. For example, hexene and butene are commonly incorporated to enhance impact strength and stiffness, while peroxide-based additives can induce crosslinking between polymer chains, improving chemical resistance and enabling applications like aggressive chemical storage. Other additive technologies can make polyethylene flameretardant, electrically conductive, or antibacterial.
However, despite these innovations, there are limitations polyethylene simply cannot overcome. For certain highperformance applications, no amount of chemical tweaking will make it suitable. As a result, rotational moulding has been effectively shut out of markets that demand higher strength, temperature resistance, or specialized functionality.
Beyond Polyethylene: Expanding the Horizons
For the industry to grow and reach its full potential, rotational moulding must evolve beyond polyethylene. The challenge lies in finding alternative polymers that can meet the strict material requirements of the process— low melt viscosity, powder form, thermal stability—while offering enhanced performance characteristics.
Some progress has already
been made. For example, fluoropolymers such as polyvinylidene fluoride (PVDF) are high-performance materials that can be rotationally moulded and are resistant to both high temperatures and chemical attack. PVDF enables moulders to replace steel in applications like chemical storage tanks, opening entirely new markets.
Another promising material is polyamide-6 (nylon), which companies like Matrix Polymers has adapted for rotational moulding. Nylon offers the strength and durability needed for demanding applications—such as hydraulic tanks, traditionally made from steel. With the automotive industry seeking lighter, more fuel-efficient designs that reduce CO₂ emissions, replacing metal with plastic is a priority. Rotationally moulded nylon tanks
represent a compelling solution.
The Road Ahead
Rotational moulding is unlikely to see polyethylene dethroned any time soon. It remains an affordable, reliable, and incredibly versatile material. But expanding the material palette available for this process could unlock a wave of innovation and market expansion. Techniques such as cryogenic grinding, the use of antioxidants, and moulding in inert environments like nitrogen can make a wider range of polymers viable—if manufacturers are willing to adapt.
The future of rotational moulding hinges not just on refining the process, but on diversifying the materials that can be used. Only then can the industry break free of its current limitations and fulfil its potential in high-performance, high-value applications. R
Polyethylene PEF (photo by Jakub Zerdicki)
BioPolymer (photo by Maxim Berg)
Michelle Rose: ARMA 2025 ICON of Industry
Over the past 20 years, she helped shape, steady, and elevate the Association of Rotational Moulders Australasia.
When Michelle Rose was named the ARMA 2025 Icon of Industry, few were surprised. It marked the recognition of nearly two decades of quiet revolution, as Michelle helped shape, steady, and elevate the Association of Rotational Moulders Australasia (ARMA) through some of its most challenging and transformative years.
Michelle’s journey with ARMA
authenticity, fairness, and a deep commitment to transparency. Almost five years on, ARMA is stronger, more progressive, and more connected than ever.
Under her leadership, ARMA successfully transitioned from an incorporated association to a company limited by guarantee, a structural overhaul aligned with enhanced governance standards. She steered the organisation
The person making sure that every detail, whether a venue or a technical code, is delivered with excellence.”
Behind the scenes, Michelle also modernised ARMA’s tech infrastructure, ensured compliance with privacy and cybersecurity policies, supported standards development, and championed environmental sustainability.
began in the background, coordinating events and making sure the details others overlooked were delivered with excellence. “I’m not actually a rotomoulder,” she said in her acceptance speech, “I’m an association manager who has picked up knowledge along the way, mostly from all of you.” But what Michelle picked up went far beyond knowledge; it became a deep understanding of the community, its needs, its quirks, and its potential.
In 2021, at a time of global uncertainty, Michelle stepped into the role of CEO. She led with
through the pandemic, not just holding things together, but growing its membership and expanding its international impact.
Michelle’s vision was never just about operations; it was about people. Whether organising 14 Rototours, delivering 24 conferences, walking into over 250 factories, or launching training initiatives and advocacy efforts, she works tirelessly to ensure every member feels heard, valued, and supported.
“She is the heart of ARMA,” said Ian Gough, ARMA President. “The first to spot important industry news, and the first to share it.
The ICON of Industry Award isn’t just a career milestone, it’s a reflection of the resilience, empathy, and quiet power Michelle has brought to the industry. “This award is not just mine,” she said in her speech, “it’s a reflection of all of us. Of the relationships, the growth, the grit, and the genuine care this industry shows. I am proud, deeply proud, to be part of it.”
Michelle Rose hasn’t just led ARMA through change. She continues to help it flourish, and in doing so, sets a new standard for what leadership in the rotomoulding industry can look like. R
How do we COMMUNICATE the value of SUSTAINABILITY through colour, materials, and finishes in plastics? CHRIS LEFTERI, INTERNATIONALLY RECOGNISED EXPERT IN THE FIELD OF MATERIAL DESIGN AND ORGANISER OF THE GUIDED TOURS AT K 2025
There’s a paradox at the heart of designing the aesthetics of products with sustainable materials. If you replace a less sustainable material with a more sustainable material but do the job so well that the newer, more responsible version is visually indistinguishable from the original, less responsible version, the question becomes: where does the sustainability story go and how do you communicate your wonderful achievement?
If the bio-based, recycled, low-carbon or whatever flavour of environmentally responsible material you’ve used looks like the original plastic, it’s difficult to communicate the sustainability of it, because the result looks the same. Visually, there’s no difference. The paradox at the core of what we as designers do is: in our quest to be sustainable, the sustainability story itself often vanishes. Or does it? It’s an important question to ask because so much importance is placed of the environmental angle and making it a feature of the product story - by product I mean anything from car interiors, appliances, sports goods, consumer electronics, etc.
A lot of our work as designers is about replicating our existing knowledge of common plastics and processes but now having to think about it in a responsible, sustainable way. Instead of electroplating plastics to create shiny premium finishes, for example, we might use some sort of recycling-compatible process instead, where the result is very similar, if not identical, to the original way of doing things. But do we simply want to replicate what we have always
PHOTO CREDIT: CHRIS LEFTERI
done (metallised plastics, shiny surfaces) in a more sustainable way? Or do we want to do things differently, capturing the imaginations of consumers and getting them excited about a new way of doing things? From a strictly environmental point of view, progressive aesthetics are less of a concern so long as everything is achieved in a more responsible way. But are we missing a big opportunity to do something actually very different? Shouldn’t we challenge expectations of what is good and desirable CMF (colour, materials & finishes)?
We’ve long accepted that materials like wood and metal carry their own natural imperfections—knots in timber, patinas on brass or copper—and we even celebrate them as marks of authenticity, age, and beauty. So why don’t we do the same with injection-moulded plastics?
Some pioneering brands are starting to rewrite the aesthetic of plastic. The Microsoft Xbox Remix Special Edition Controller is a perfect example. Made from post-consumer recycled plastics, its surface shows subtle swirls, flow lines, and colour variations— visible traces of the recycled content. Instead of covering these “defects,” Microsoft chose to manifest them, making each controller visibly unique.
The Steelcase Perch stool takes this idea further. Produced from hard-to-recycle e-waste plastics, its finish is full of colour inconsistencies and ghosting lines caused by the irregular melting behaviour of recycled material. Rather than trying to improve the quality of the recycled plastic, Steelcase embraced the imperfect surface—and went even further
by donating the most “messylooking” stools, produced during colour transitions, to social innovation partners. They framed this unpredictable aesthetics as a reflection of real-world complexity and change.
These examples point to a new opportunity: to shift how we define beauty in plastic and embrace an aesthetic language where the marks of manufacturing processes and raw materials aren’t hidden—but become a badge of value and honesty.
When it comes to more highend products, where traditional notions of luxury play a crucial role—the challenge is even greater. There’s often a strong desire to maintain familiar, highend aesthetics such as that of metallic surfaces, which can make it harder to introduce new, visibly sustainable materials.
In addition to looking for sustainable solutions to established materials and finishes like chrome, for example, should we be finding different sustainable processes to denote a new kind of luxury? Should sustainability be helping consumers shift their understanding of luxury, rather than just replicate their current one?
Some forward-thinking brands are already showing how this shift can happen. Panasonic, for example, developed Nagori—a plastic material made from minerals leftover from the water purification process. Its layered, precious stone-like aesthetic offers a unique, refined look that can easily compete with the most luxurious conventional materials used for accents and details. Similarly, unidirectional polypropylene (PP) fibres, commonly used in structural
composites, bring a new visual language to nonmaterial plastics. Their linear texture introduces a distinctive, high-end aesthetic that could be embraced as a modern marker of luxury—one rooted in material innovation and 100% recyclability.
The trouble is: mainstream materials such as plastics are still so desirable. They’re manufactured to be spotless, pristine and flawless, capturing luxury in an instant. The outcome of 70+ years of designers learning how to use plastics, metals and new finishes. Perfection is still the rule of the day. That’s why virgin plastics and others have such a hold on us; it takes a real mind shift to move away from the steady supply of predictable, high-quality and optimized virgin materials that we have become so used to.
One of the big trends in sustainable materials over the last few years has been speckled aesthetic. Whether from natural fibres or inorganic filler waste, these effects push material storytelling in a better direction. Not only do they celebrate the recycled or bio-based origin of the material, but they also create oneoff, unrepeatable aesthetics, giving each product a unique fingerprint tied to its sustainability story.
Several brands, including key players in the automotive industry, have started to embrace this new aesthetic at scale, working closely with material suppliers to develop innovative recycled grades that make sustainability visible. A notable example is the Volvo EX30, which features speckled door panels and upholstery from recycled materials. These distinctive textures have become a defining element of the car’s interior design, earning the EX30
multiple awards including the prestigious Red Dot ‘Best of the Best’ Award 2024.
Similarly, Dacia, in partnership with LyondellBasell, has introduced speckled plastic components across its vehicle interiors, using post-consumer recycled content. These finishes bring a sustainability-driven aesthetic to cars, making the material’s recycled origin visibly clear—a deliberate shift away from the industry’s long-standing pursuit of flawless, uniform surfaces.
Interestingly, many consumers appear open to this shift. There’s growing enthusiasm for products that visibly signal a move away from polluting, resource-intensive production. But the real resistance often comes from within—from decision makers concerned about not having enough appeal to mass market or from quality control teams who struggle with the lack of clear, measurable standards against which to assess these new, inherently variable materials.
What else is there beyond speckling, marbling and degraded surfaces?
One way forward is to bring mainstream and sustainability together in a better way. For example, what if we went the opposite direction from random speckle patterning and made something consistent, considering the parameters of plastic manufacturing, to potentially reach a broader appeal than the current speckles approach, while still using recycled materials?
Just as an example, you might have fine evenly distributed waste particles rather than randomly positioned speckles. This would be an evolutionary adjustment where the result almost looks the same,
but the consumer understands in the slight difference.
People want to buy products that have a gentler effect on the planet—but they also care how their products look and feel. There is certainly a novelty factor in much of this –sustainability has got some great stories about novelty and innovation to tell. Many consumers are compelled to buy because of the sheer novelty of the item. That’s where we, as CMF designers, come
require a collaborative learning curve, where industrial designers, CMF specialists, material scientists, and plastic and finish manufacturers work together more closely than ever before.
Together, we need to forge a new aesthetic language—one that makes sustainability visible, honest, and desirable.
That’s exactly the spirit behind the tour I will be leading at the K Show. I’ve curated a selection of the most innovative and forward-
in. It is the designer’s role to embody desire in a product and to make us fall in love with it, that’s why clients pay for design. In a context of sustainability, our role as designer is not just to make things look good, but to make the sustainability story a joyful, desirable one. It’s about shifting the narrative so that responsible materials aren’t seen as a compromise, but as something aspirational and beautiful.
Of course, this isn’t something we can achieve alone. It will
thinking solutions in sustainable plastics, materials, and finishes— solutions that are available to all of us, right now, as a starting point in this exciting new journey. My goal is to give designers fresh inspiration, real examples, and the tools to start shaping a future where design excellence and sustainability go hand in hand. It’s time to reimagine what beauty and value look like—starting with the materials themselves.
For more information, you can visit www.k-online.com R
British Plastics Federation sees a big increase of users for their ‘Fundamentals of Rotational Moulding’ training course
Launched in 2021 the British Plastics Federation’s (BPF) e-learning modules for rotational moulders has seen a massive increase in users over the past year. Available on the BPF training platform: polymercourses.com, it is aimed at new entrants to the industry, trainee operators in rotational moulding production, and those in need of a refresher. It comprises of 10 training modules
guiding users through what they need to know on day one of operation, through safe working practices, mould choice, venting, parting lines and much more.
The content was developed for BPF by Dr Nick Henwood who has more than 35 years of experience in rotational moulding and is recognised internationally as a leading trainer for rotational moulding.
Nick started his rotomolding career at Dow Chemical, later co-founding the material supplier company, Matrix Polymers. His work has produced important product developments and significant contributions to the science of rotational moulding. Philip Law, Director General of the BPF, said: “This course is an exciting edition to BPF e-learning and training platform. Not just
Rotational Moulding Training Courses
GRAEME CRAIG, BRITISH PLASTICS FEDERATION
because it fills a much-needed gap in resources for rotational moulders, but because it comes about because our members identified the need for training specific to their sector, BPF listened and responded by producing this excellent schedule of easily accessible training.”
The training course takes 2 and a half hours to complete and is CPD Accredited (Continuing Professional Development).
Each module is a step-by-step guide through each fundamental element of the process with a voice-over from Dr Nick, and video footage of him providing greater detail.
The 10 modules are:
• Day One - first day on the job
• Safety
• Tooling
• Mould Choice
• Parting Lines
• Mould Release
• Venting
• Materials
• Weighing
• Avoiding Contamination & Waste
The BPF’s polymercourses. com was established in 2020 and is host to industry-recognised, fully CPD-accredited online short courses. Each course is expert-led and allows users to boost industry knowledge and develop skills in the plastics sector. Courses range from Effective Energy Management for Plastics Processors to a Guide to Incorporating Recycled Plastic into Packaging and more. There is also a course on Implementing Operation Clean Sweep (OCS) –the international standard for managing pellet loss.
But the Fundamentals of Rotational Moulding is the first process operator training created by the BPF. It is unique in the field of rotational moulding … and free for members of the BPF Rotational Moulding Group.
Jonesco (Preston) Ltd are a family-run manufacturer based in Lancashire with a global reach that extends to more than 50 countries, across every continent. Last year they began an extensive training programme with staff that began with the Fundamentals of
Rotational Moulding. Jon Lowe, Product Designer at Jonesco (Preston) Ltd:
“Jonesco’s core business revolves around our rotationally moulded product range. The ‘Fundamentals of Rotational Moulding’ course is a valuable addition to our knowledge base. For new employees coming from different industries, the course quickly brings them up to speed with rotational moulding. For those with experience, it reinforces key principles that should never be underestimated, while also offering new insights. At Jonesco, we aim to expand the distribution of this course to upskill all employees.”
Certificate of Course Completion
Dr Nick Henwood
Each module concludes with a short multiple-choice test that allows users to gauge how well they have done and whether there is a need to revisit the module.
All BPF courses are available as self-service multi seat purchase options which allows companies the ability to create their own group licences to any of the courses which means users can be added or removed from at any time. But the Fundamentals of Rotational Moulding is completely free to members of the BPF Rotational Moulding Group.
Philip Maddox, Managing Director of Leafield Environmental Ltd and Chair of the BPF Rotational Moulding Group added:
“The rotational moulding sector has waited a long time for quality training of this standard
that is practicable, usable, and gives trainees a comprehensive overview of what they need to know. I’ve said before that the ‘Fundamentals of Rotational Moulding’ will greatly benefit to the sector, and I’m delighted to see so many trade moulders are using this valuable resource.”
The British Plastics Federation have agreed a special 50% discounted rate for readers of Rotoworld. Access the Fundamentals of Rotational Moulding at https://www. polymercourses.com/ and use the code RW50% when checking out. The code gives 6 months of 50% discounted training.
If you have any questions, you can contact Graeme Craig at the BPF: gcraig@bpf.co.uk R
ROTOMOULDING SOLUTIONS
PROBLEM
UNDERSTANDING SOLUTION + =
I help organisations around the world solve real rotomoulding problems and improve their operational performance and effectiveness. My knowledge is built around 40 years of real life experience working within the rotomoulding industry, as a supplier, as a moulder and now as an independent consultant. For more information contact ianhansenconsult@gmail.com or www.ianhansenconsult.com
Graeme Craig
Philip Maddox
TECHNOBIZ
BUILDING CONNECTIONS AND CATALYZING GROWTH
OF THE GLOBAL ROTOMOLDING INDUSTRY
Despite the exponential growth of the rotational molding industry during the last 50+ years, and acknowledging the efforts and impact of regional trade associations, universities, private companies and influential thought leaders, our industry occupies a relatively small space in the collective consciousness of the global plastics manufacturing sector.
Yes, rotomolding is not a one-size-fits-all manufacturing process; yes, rotomolding is somewhat idiosyncratic in nature; and yes, rotomolding’s relatively small global industrial output is dwarfed by other processes, which considered as a whole, challenge our industry to capture the attention of plastic material suppliers, product designers, university curricula
and the consumer public. So, what can we do to raise our industry’s profile? For Peram Prasada Rao, Director of the TechnoBiz Plastics Network and RotoMoulding Network, the answer is closely connected to the adage “think globally, act locally.” It is this mindset which has allowed TechnoBiz to establish 7,500 followers on social media, 1,700 active
TOM INNIS Xcelerant Growth Partners
The TechnoBiz conference in Bangkok in March 2025 featured technical presentations, workshops and display booths from global industry suppliers.
participants in its “TechTalk” webinar series, and 9,000 subscribers to its “Plastics Industry Newsletter” publication.
Fresh from hosting a very successful and well-attended TechnoBiz conference in Sharjah, Dubai, Rao generously shared his perspective on TechnoBiz: its objectives, activities and vision in addressing the question of “how to more effectively promote, grow and expand the rotational molding industry on a global scale?”
After earning his master’s degree in chemical engineering from Andhra University (Andhra Pradesh, India), Rao began his professional career in the rubber
Because I live in Thailand I was more focused in the beginning on Southeast Asia (Thailand, Malaysia, Vietnam, Indonesia); I started there, then established conferences in other regions to help to expose the trade in these areas.”
In 2012, Rao made his first formal contact with the rotomolding industry, connecting first with long-time plastics industry consult Jim Throne, and eventually with UK-based rotomolding industry expert and influencer, Martin Spencer, among others. “I had a great initial conversation with Martin Spencer on what is specialized about rotomolding; Martin
“A FORUM PROVIDING KNOWLEDGE AND THE EXCHANGE OF INFORMATION”
and plastics industries, and eventually settled in Bangkok, Thailand, where he currently resides. Early in this career, Rao discovered there was relatively little attention paid to ongoing technical training in these sectors, and founded TechnoBiz in 2005 to establish training and skills development curricula to help companies and individuals learn, innovate and thrive.
“My belief is always that you need to empower the people to do good things, and continuously generate interest through ongoing education,” commented Rao. “So, I started TechnoBiz in 2005 with developing a professional training course for the rubber and plastic industries by inviting experts from the different parts of the world to speak on a variety of topics.
suggested that there’s a need for these roto-focused technical training conferences, and eventually we were able to put together our first conference for the roto molding community in 2016.”
As to what has driven the success and proliferation of the TechnoBiz offering, Rao describes it thusly: “I don’t like to do the things that people are already doing it because there’s no point in doing the same thing. I ask ‘What is the gap in the industry?’ and look for two things: I always believe that industry should have up-todate knowledge and skills, and secondly, the audience should have an opportunity to grow their business. So, TechnoBiz is a forum focusing on providing knowledge and the exchange of
information, which we provide through trade shows, networking opportunities, webinars, publications, etc.”
The Technobiz Platform
As mentioned, a significant component of the TechnoBiz offering is in-person, technical conferences and trade shows, featuring industry experts sharing information and training covering a variety of perspectives, among them rotomolding process, materials, tooling, innovation, design, and business strategy. Rao estimates TechnoBiz has hosted 60-70 such conferences at various locations throughout the world, including the event recently held in Sharjah, Dubai that was by all measures a successful gathering in a rapidly growing market.
Another platform offered by TechnoBiz is its RotoMoulding Tech Talk webinar series, which
After founding the organization in 2005, Peram Presada Rao, TechnoBiz director, has been promoting the global rotomolding industry since 2012.
Rao presents for free to its over 1,700 active attendees worldwide, and of which 20-30 individual events take place annually. “We welcome just about any topic and speaker as long as both the speaker and the content appeal to as broad a base as possible,” commented Rao. “Plus, these sessions become part of the TechnoBiz library (on YouTube) and currently we have 130+ sessions recorded - we have technical presentations, research presentations, business conversations, troubleshooting, panel discussions…all kinds of unique topics of interest and value to the rotational molding industry.”
In addition to providing benefit for webinar attendees, Rao stated “participants have told me ‘Peram, we review your library we do once a week with our team: we sit together, watch a specific session and discuss it. For members, it’s easy: it’s on YouTube, and we can turn show one; we sit together and discuss and develop a plan to implement specific improvement initiatives.” As such, the TechTalk series has become an invaluable teaching and skills training tool for these rotomolders, who often lack access to broad training curriculum in markets where regional industry organizations have yet to be formed. “We’re reaching areas that previously operated without access to this information,” stated Rao, “and it’s making a significant difference in the growth and success of these businesses. Plus, we offer exclusive sponsorships for TechTalk webinars and for the conferences we organize – this allows industry companies to expand their selling reach to new
customers in new markets they were unaware of or unable to reach previously.”
Beyond training materials, conferences and webinars, TechnoBiz also offers comprehensive marketing and promotional services on a fee-
started TechnoBiz, I wanted to create a platform to connect and to deliver knowledge through a variety of activities and offerings, with the goal of helping participants learn, improve knowledge, improve skills and by doing so, catalyze business
for-service basis. This can consist of website development, creation of promotional materials, branding, social media advertising and communication, and/or a combination thereof. “With our global presence, industry connections, thousands of social media followers, participants in webinars and conferences…we can share with our customers our network and capabilities and help drive their growth and success.”
The Technobiz Vision Remains Clear
As we closed our conversation, I asked Peram about his thoughts regarding the vision of TechnoBiz, and he immediately connected his go-forward strategy with the initial impetus for starting the business in 2005. “When I
growth and success on a global scale.”
Thinking about TechnoBiz in 2025 relative to its launch 20 years ago, Rao added “my vision (for TechnoBiz RotoMoulding Network) is the same as the day one, in that I want to be an effective platform for the rotomolding community to learn, to engage, to collaborate through the various services we offer, building connections and being a positive catalyst for the growth and success of the rotomolding industry.”
For more information, please visit https://technobiz.org, or contact Peram Prasada Rao at peram.technobiz@gmail.com R
With 7,500 social media followers, 1,700 active participants in its “TechTalk” webinar series, and 9,000 subscribers to its “Plastics Industry Newsletter,” TechnoBiz reaches a global rotomolding industry audience.
IAN HANSEN RotaConsult
THE PHILIPPINES: A
LAND OF BEAUTY, COMPLEXITY, AND OPPORTUNITY
The Philippines, an archipelago of over 7,000 islands in Southeast Asia, is a nation of contrasts. Spanning 300,000 square kilometers (115,831 sq mi), it is slightly larger than the U.S. state of Arizona—yet while Arizona has a population of just 7.5 million, the Philippines teems with 115 million people. At the heart of the country lies Luzon, the largest and most populated island, home to Manila, the bustling capital. Other major islands—Mindanao, Samar, and Negros—add to the geographic diversity, with Samar and Negros forming part of the central Visayas Islands.
The Philippines boasts a deep and complex history. From its early pre-colonial societies to
over three centuries of Spanish rule (1565–1898), followed by U.S. administration after the SpanishAmerican War in 1898, the nation has navigated a path shaped by resilience and transformation. Independence, achieved in 1946, ushered in new opportunities alongside enduring challenges. Today, the country is globally celebrated for its stunning beaches, lush rainforests, mountain landscapes, and some of the world’s best diving spots.
Tourism remains a cornerstone of the economy, contributing over 20% to the nation’s financial health. However, for entrepreneurs and investors, the business climate presents significant hurdles. According
to the International Trade Administration corruption remains an entrenched issue, inhibiting economic and industrial development. The perception of corruption is not only widespread but also increasing in scale, creating obstacles for businesses—especially small and medium enterprises. In manufacturing, these challenges translate into inflated production costs, reduced efficiency, and diminished investor confidence.
Geography presents another complexity: of the 7,000 islands, only about 1,000 are inhabited. This fragmented landscape complicates transportation and logistics, increasing costs and causing delays in the movement
Aerial view of tropical exotic island sand bar separating sea in two with turquoise in El Nido, Palawan, Philippines.
of goods. Connectivity issues further impact industries, with most manufacturing—particularly rotational moulding—centered on Luzon, primarily in the Manila metropolitan area.
Despite these challenges, the Philippines remains a land of immense potential. Its rich cultural heritage, natural wonders, and strategic location in the AsiaPacific region continue to make it a focal point for tourism, trade, and innovation.
Fujipipes: Navigating
Manufacturing
Negros, the Philippines’ fourthlargest island, is home to 4.5 million residents. It has a long history of sugarcane cultivation and the industry is a major economic driver. It is also the origin of Don Papa Rum, a premium aged, small-batch rum. Yet, amid its agricultural dominance, manufacturing has quietly carved out a foothold— led by Central Negros Fujipipes Industries Inc. (Fujipipes), a
pioneer in the island’s plastic industry.
Established in 1981, Fujipipes began as a distributor of PVC pipes transported by sea from Manila. By 2007, the company expanded into manufacturing, producing uPVC and HDPE pipes and fittings, followed by PVC roofing. Negros’ agricultural heritage has meant that local expertise in plastics remains limited, making skilled labor recruitment a persistent challenge.
Despite its economic potential, Negros faces structural and logistical obstacles that impact industry operations. The countrys geographical fragmentation, coupled with limited transport networks, poses challenges for manufacturers reliant on efficient supply chains. For Fujipipes, sourcing raw materials and distributing products require navigating infrastructure constraints that drive up costs and complicate logistics.
Recognizing the logistical constraints of inter-island transportation, Fujipipes saw an opportunity to gain a competitive edge by focusing on products that were traditionally expensive or difficult to transport. One such challenge was the high cost of shipping empty water tanks across the Philippine archipelago via ships and ferries.
Fujipipes’ Expansion into Rotational Moulding:
Innovation Amidst a Pandemic Fujipipes had closely followed advancements in plastics manufacturing, regularly attending Chinaplas—one of the world’s largest international plastics trade fairs. Through
Philippines location and national flag
Rock & Roll open flame machine
these visits, the company became increasingly aware of the advantages of rotational moulding and, in 2020, made the strategic decision to establish its own rotational moulding facility.
However, the timing proved challenging. The onset of the COVID-19 pandemic disrupted global operations, and when Fujipipes received its first rotational moulding machine in 2021—a Rock & Roll open-flame machine capable of producing up to 10,000-litre (2,600-gallon) tanks, installation technicians from China were unable to travel due to government-imposed restrictions. The company was forced to independently assemble and commission the equipment, an unprecedented challenge that tested both its technical expertise and adaptability.
A year later, in 2022, Fujipipes expanded its capabilities with the arrival of a three-arm, 3.5-meter (138”) swing carousel oven. Once again, pandemic-related travel
restrictions meant commissioning had to be managed in-house, with remote technical assistance provided, again, by Rising Sun Rotomolding Machinery. This approach mirrored solutions adopted by machine suppliers worldwide, as manufacturers
sought ways to overcome logistical hurdles during the global crisis.
A Shift in Manufacturing Philosophy
For industry professionals accustomed to extrusion’s tight process control, the absence of multiple thermocouples and pressure transducers in rotational moulding was a stark contrast. Rotomoulding often relies on a single thermocouple to measure internal air temperature—a feature that continues to remain optional rather than standard. Yet, despite its relative simplicity, rotomoulding presents distinct advantages, particularly in the production of large, hollow plastic components such as tanks. By embracing this manufacturing method, Fujipipes has positioned itself to meet growing demand for durable, cost-effective solutions while navigating the unique technical challenges of rotational moulding.
Servicing straight arm with multiple moulds
2,000L water tanks ready for dispatch
Expansion into Rotomoulding: A Strategic Shift with Long-Term Rewards
For Fujipipes, integrating rotational moulding into its manufacturing operations was both a challenge and an opportunity. Diversifying into rotational moulding required mastering new equipment, controlling a fundamentally different process, and training staff—all while navigating the steep learning curve that comes with adopting a new manufacturing technique.
Unlike other plastics processing methods, rotational moulding stands out for its strong global industry support. Across Asia and beyond, manufacturers benefit from shared knowledge, technical guidance, and continuous educational opportunities. Fujipipes have embraced this
collaborative approach and in March 2025 sent two of its team members to a three-day international rotational moulding training seminar in Thailand, organised by Technobiz, an investment aimed at absorbing as much expertise as possible to refine their own production techniques.
While water tanks ranging from 500 to 10,000 litres (130 to 2,640 gallons) remain Fujipipes’ primary rotationally moulded product, the versatility of the process has allowed the company to expand into new categories. Today, its manufacturing portfolio includes garbage bins in 120- and 240-liter sizes (32 and 64 gallons), septic tanks, and even a three-meter (10-foot) boat—demonstrating the adaptability of rotational moulding to a diverse range of applications.
Fujipipes’ core business in
pipe extrusion operates within relatively tight profit margins, making diversification into rotational moulding a strategic financial move. The company has observed that rotational moulding offers stronger profitability, reinforcing that its decision to expand into the process five years ago was the right one.
Although the cost of liquefied petroleum gas (LPG) used in rotational moulding is high, the energy demands of extrusion— particularly its heavy consumption of expensive electricity - make rotational moulding comparatively more manageable in terms of overall energy expenditure. For Fujipipes, this realization has further validated the shift, proving that rotational moulding is not only an avenue for growth but also a sustainable complement to its existing operations.
2,300 solar panels on land and factory roofs
Sustainability and Strategic Positioning: Fujipipes’ Competitive Edge
Recognizing the need for forward thinking solutions, in 2021, Fujipipes took a significant step toward sustainability by installing 1.3MW of solar panels across its factory roof and adjacent fields. This investment expanded to 1.51MW, a total or 2,300 panels, in 2025, reinforcing the company’s commitment to energy efficiency and long-term operational resilience.
Beyond its environmental initiatives, Fujipipes has gained a distinct competitive advantage by offering a comprehensive range of products, including tanks, pipes, and associated fittings. In contrast to competitors that focus solely on tanks, Fujipipes’ diverse product line has positioned it as a preferred
supplier for hardware stores— both locally and internationally. Retail giants like Home Depot often favour single-source suppliers over multiple vendors, streamlining procurement processes and ensuring product consistency. This business model is a familiar success story in markets worldwide, proving that diversification and strategic product integration can create lasting advantages in the plastics industry.
Rotational Moulding and Market Dynamics in the Philippines
While stainless steel tanks remain a dominant choice among consumers in the Philippines, rotationally moulded tanks have been made locally for decades. Companies like Fujipipes have adapted by offering both stainless
steel and polyethylene tanks, catering to varying market preferences. Fujipipes stands as a diversified manufacturer committed to delivering quality solutions through rotational moulding. Its’ straightforward vision - to produce high-quality products for Filipino consumerscontinues to guide its growth and innovation.
As the Philippines industry continues to evolve, companies like Fujipipes demonstrate how strategic adaptation and product diversification are shaping the future of manufacturing.
Rotational moulding remains a highly versatile process that, when executed effectively, enables manufacturers to create a wide range of products—from essential water tanks to complex designs like boats—regardless of location in the world. R
Logistic solutions in mountainous regions sometimes require specialised delivery methods like the use of water buffalo pulling a wooden sled. Old fashioned but effective where motorized vehicles are limited.
ARMA Update
Welcome to the ARMA Training Portal
ARMA are pleased to announce that the first of our online training courses is now available!
Introduction to Rotational Moulding is complimentary for all ARMA members and supporters. The course introduces the rotational moulding industry, covering the fundamentals of the process, machinery, moulds, and materials used. Participants will gain insights into the wide range of products made using rotational moulding and understand key health and safety considerations. Ideal for newcomers to the industry, this course offers a solid foundation in rotational moulding principles and best practices. The course features:
Honouring 20 Years of Dedication to ARMA At this year’s Rotomould25 conference, ARMA President Ian Gough had the honour of presenting awards recognising 20 years of ARMA membership.
• written content with supportive photos and diagrams
• short demonstration videos
• a quiz with 1 to 2 questions following each chapter
• a certificate of achievement upon scoring 70% or higher.
To enrol or for more information visit: rotationalmoulding.com/onlinecourses
Stay tuned – more online training modules to come!
“These awards celebrate the long-term commitment of members whose support helps ensure rotational moulding continues to thrive as a versatile and sustainable industry,” Gough said. ARMA proudly acknowledged two industry leaders for their continued support:
• Guilda Pty Ltd with the award accepted by Dean Nekker
• SCGC ICO Polymers Co., Ltd. with the award accepted by Valaiporn Chongruchinant Their dedication over the past two decades exemplifies the collaborative spirit that drives the industry forward.
Inspiring the Next Generation of Rotomoulding Talent
In early April, ARMA CEO Michelle Rose attended a hands-on training session at the Plastic and Rubber Technical Education Centre (PARTEC) in Queensland, spending the day alongside plastic apprentices and emerging professionals to explore the fundamentals of the rotational moulding process.
Using PARTEC’s on-site Rising Sun rotomoulding machine and materials provided by Matrix Polymers, participants observed live moulding demonstrations, delved into
layering and foaming techniques, and gained practical experience with testing equipment and machinery.
The session was expertly led by Ian Hansen, and it was great to see strong participation from ARMA member companies including QTank, Global Rotomoulding, RV Tanks, Ozzi Kleen, and Gough Plastics.
What stood out most was the enthusiasm and commitment of the participants. Their eagerness to engage and learn reflects a promising future for the rotomoulding industry. R
20 years of membership - Guilda Pty Ltd
20 years of membership - SCGC ICO Polymers Co., Ltd.
PARTEC Workshop
New Executive Director of the Society of Asian Rotomoulders (StAR)
The President and the Board Members of the Society of Asian Rotomoulders (StAR) are delighted to announce the appointment of Mr. Sudeep Sarkar, as the Executive Director of StAR. He is an MBA and a Law Graduate.
Mr. Sarkar is a dynamic industry leader with over 30 years of experience in the manufacturing sector, including 28 years of work and contributions to India’s foremost industry associations. His career has been defined by visionary leadership, strategic insight, and a strong commitment to industry development.
Throughout his professional journey, Mr. Sarkar has led numerous high-impact conferences and seminars, creating vital platforms that brought together industry leaders, policymakers, and stakeholders. These events have delivered meaningful takeaways that have influenced policy & technical directions and fostered stronger industry collaboration globally.
He has pioneered several international business delegations, playing a key role in promoting Indian industry on the global stage. Notably, he has been actively involved in the world’s largest international
exhibition of the electrical and allied industries, facilitating the visit of foreign buyer delegations to India for factory tours and strategic meetings.
Mr. Sarkar is regarded for his expertise in government interface, policy advocacy, and contribution to industry journals.
StAR looks forward to Mr. Sarkar’s leadership in further advancing its mission and strengthening the rotomoulding industry across Asia. R
BPF Response to the Industrial Strategy 2025
On Monday, 23 June 2025, the BPF responded to the publication of the UK’s Modern Industrial Strategy (published in June 2025):
‘We welcome the Industrial Strategy! It gives prominence to the role of manufacturing in the UK, which plastics are at the heart of, being the country’s third largest manufacturing sector by employment. We are pleased to see ‘materials’ recognised as ‘foundational industries’ — something the British Plastics Federation has been calling for. So many aspects of the Industrial Strategy depend upon plastics: Advanced Manufacturing, Defence, Digital
Infrastructure, Clean Energy, to name but a few. Plastics are crucial to national security in numerous ways, and this Industrial Strategy should also provide opportunities to sharpen our competitive edge internationally too. There is of course more detail for the government to work out and we will continue fighting for our members to receive their fair share of support.’ — Philip Law, Director General, British Plastics Federation R
BPF holds highly successful networking day for members
On 1 July 2025, the BPF held a highly successful ‘meetings day’ for its members to network. Over 200 people attended, and the event featured over 25 speakers, making it the second largest event after the BPF Annual Dinner. 70 BPF members arrived the night before, attending a dinner and drinks at the hotel hosting the event. The feedback about the dinner was very positive and many valuable business discussions took place.
The trade association represents the entire plastics supply chain, including raw material suppliers, machinery and equipment companies, converters, and recyclers. These groups tend to meet multiple times per year, but the BPF has begun organising an annual event too, where all the groups attend meetings in one place, to facilitate networking and cross pollination of ideas. This was the second iteration of the event, which took place in Nottingham.
The morning of the event involved some postbreakfast networking, followed by eight ‘group’ (sub sector) meetings for a couple of hours to discuss the issues most pertinent to them.
Lunch was followed by highly interesting presentations relevant to the entire plastics industry. The lunch was kindly sponsored by two BPF members: Listgrove and Sierra 57 Consult.
After a brief overview and introduction from BPF Director General Philip Law, during which he explained the value of the event in bringing together the industry, the afternoon session kicked off with a talk from Head of Business & Labour Economics Group at Birmingham Business School Professor David Bailey, who gave a presentation about the UK economy.
Professor Bailey highlighted the numerous shocks that the country has faced over the past decade
that puts the country in unchartered territory, compounded with recent geopolitical events, such as the US imposition of tariffs, which has created great uncertainty. Data suggests the UK economy is clearly not performing as well as it might had it followed trends from more predictable and favourable times in recent history.
He was followed by BPF Membership Services Director Stephen Hunt, who dived into the detail about the sentiment of the UK plastics industry, using the BPF’s biannual Business Conditions Survey, which had only closed days before the event. Hunt explained the investment and hiring intentions of the wider plastics industry, how it felt about future profitability, as well as feelings about the current UK government. The full data, supplied by almost 100 companies from across the plastics supply chain, is available to BPF members.
The final presentation was given by Bank of England Deputy Agent, West Midlands and Oxfordshire, Glynn Jones. He explained in detail the many factors the Bank has to take into account, including consultation with industry, when making its economic forecasts and decisions about interest rates, as well as the
various assumptions that need to be made during this process. He provided a very comprehensive overview of the challenges facing the UK economy, which chimed with the macro-level data from Professor Bailey and the sector-specific data from Hunt.
Wrapping up the event, Law explained that with the weight of economic circumstances and legislative issues the industry faces, it is important for the industry to mobilise Members of Parliament, many of which have proved happy to attend BPF parliamentary events in the past, when members have invited them. The next one is scheduled to take place in March 2026.
Law explained that more than half of the MPs elected last year are new to parliament and have little or no industrial contact or experience. He called upon BPF members to reach out to them, invite them to their plants, or to visit them in their constituency offices. Creating a dialogue with them and educating them about the issues the plastic industry faces is key to ensuring the industry’s voice is heard, Law argued, and the BPF was happy to provide support and even attend meetings, if requested.
Commenting on the event, BPF Director General Philip Law stated: “I am very happy with how our second Meetings Day turned out. We had over 70 senior industry figures attending the dinner, and a great many more attending the following day. I also thank our sponsors of the lunch for helping to make it a success: Sierra 57 Consult and Listgrove.
This event really highlights what makes the BPF such a strong trade association. We brought together a great many senior industry figures to discuss top-level issues and sector-specific issues, to take part in amazing cross-sector networking, all during a thoroughly pleasant event, despite the seriousness of the issues we were discussing. “
Feedback from the afternoon was very positive, with a great many BPF staff reporting that members found the event highly useful. BPF members keen to attend next year are encouraged to get in touch with their group executive, who will be able to provide ‘save the date’ information until registration opens next year. This annual event is exclusive to BPF members and should not be missed! R
ASSOCIATION OF ROTATIONAL MOULDERS AUSTRALASIA LTD
624 W. Washington Avenue, #411 Madison, WI 53703 440.384.7654 info@xcelerantgrowthpartners.com xcelerantgrowthpartners.com
625 West Market Street Salinas, CA 93901 USA
PARDON THE INTRUSION
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